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Table of Contents 5HP30 Transmission Overview (North American Applications) Make / Model / Model Year 5HP30 Technical Information Torque, Gear Ratio & Weight Transmission Oil Reference Guide 5HP30 Lubrications 5HP30 Technical Literature 5HP30 General Transmission Oil Filling Procedure 5HP30 Spare Parts How To Use This Catalog Gearbox Housing Group Input Group Oil Sump Group Oil Supply Group Output Group Converter Group Parking Lock Group Planetary Drive Groups Clutch Pack Groups 5HP30 Valve Body Duct Plate Group Valve Housing Groups 5HP30 Selective Shims, Snap Rings & Kit Content 5HP30 Selective Shims & Snap Rings 5HP30 Kit Content 5HP30 Torque Converter Spare Parts & Kits 5HP30 Torque Converter Spare Parts 5HP30 Torque Converter Kits Miscellaneous Quotation / Order Form Notes
All Rights Reserved
For Reference Only
02 03 03 03 03 04 06 07 10 11 12 13 14 15 16 18 25 27 32 34 40 40 41 42
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5HP30 Transmission Overview (North American Applications) Make / Model / Model Year – BMW (A5S 560Z) Make Model Style BMW 540i E34 Sedan (M60) BMW 540i BMW 740i
E39 Sedan (M60) E32 Sedan
BMW 740i BMW 740i BMW 740iL
E38 Sedan (M60) E38 Sedan (M62) E32 Sedan
BMW 740iL BMW 740iL BMW 750iL
E38 Sedan (M60) E38 Sedan (M62) E38 Sedan
BMW 840Ci BMW 840i
E31 Coupe E31 Coupe
BMW 850Ci
E31 Coupe (M73)
Model Year From – Up to Code OE Part # ZF Part # 1992 – 1995 – 04/95 ML 24 00 1 421 349 1055 000 010 1992 – 1995 PA 24 00 1 422 505 1055 000 029 1995 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026 1992 – 1994 ML 24 00 1 421 349 1055 000 010 1992 – 1994 PA 24 00 1 422 505 1055 000 029 1994 – 1995 PY 24 00 1 422 509 1055 000 031 1996 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026 1992 – 1994 ML 24 00 1 421 349 1055 000 010 1992 – 1994 PA 24 00 1 422 505 1055 000 029 1994 – 1995 PY 24 00 1 422 509 1055 000 031 1996 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026 1994 – 1995 – 04/95 OC 24 00 1 421 818 1055 000 017 1994 – 1998 – 09/98 PZ 24 00 1 422 511 1055 000 032 1998 – 2001 09/98 – TK 24 00 1 423 478 1055 000 040 1995 – 1996 PK 24 00 1 422 476 1055 000 026 1993 – 1995 – 04/95 MR 24 00 1 421 499 1055 000 011 1993 – 1995 PL 24 00 1 422 507 1055 000 030 1994 – 1995 – 04/95 OC 24 00 1 421 818 1055 000 017 1994 – 1997 PZ 24 00 1 422 511 1055 000 032
Note: Transmission specification number 1055 000 010 is replaced by 1055 000 029, 1055 000 011 is replaced by 1055 000 030, and 1055 000 017 is replaced by 1055 000 032.
Make / Model / Model Year – Aston Martin Make Aston Martin Aston Martin
Model DB7 Vantage DB7 Vantage Volante
Engine V12 6.0 liter V12 6.0 liter
Model Year 1999 – 1999 –
OE Part # ZF Part # 42-120296-AA 1055 000 039 42-120296-AA 1055 000 039
Make / Model / Model Year – Bentley Make Bentley
Model Arnage
Engine V8 6.8 liter
Model Year 1999 –
OE Part # PL20318PA
ZF Part # 1055 000 028
Model Year 1998 –
OE Part # PL20365PA
ZF Part # 1055 000 027
Make / Model / Model Year – Rolls Royce Make Rolls Royce
Model Silver Seraph
Engine V12 5.4 liter
Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP30 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits. Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits). Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission #
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 2
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5HP30 Technical Information Torque, Gear Ratio & Weight Input Torque 560 Nm
1st Gear 3.55
2nd Gear 2.24
3rd Gear 1.54
4th Gear 1.00
5th Gear 0.79
Rev Gear 3.68
Weight
Oil Capacity
(approximate)
(approximate)
~109 kg (240 lbs.) ~13.5 liter (14.3 quart)
Transmission Oil Reference Guide Make BMW
Oil Grade SHELL LA 2634
Type Plate (color) Black
ESSO LT 71141
Green
Aston Martin ESSO LT 71141 Bentley ESSO LT 71141 Rolls Royce ESSO LT 71141
Green Green Green
ZF Part # 1055 000 010 1055 000 011 1055 000 029 1055 000 030 1055 000 017 1055 000 026 1055 000 031 1055 000 032 1055 000 040 1055 000 039 1055 000 028 1055 000 027
OE Part # 24 00 1 421 349 24 00 1 421 499 24 00 1 421 349 24 00 1 422 507 24 00 1 421 818 24 00 1 422 476 24 00 1 422 509 24 00 1 422 511 24 00 1 423 478 42120296AA PL20318PA PL20365PA
5HP30 Lubrications Amount
ZF Part #
Description
20 Liter 209 Liter
0671 090 148 Oil SHELL LA 2634 (Canister) 0671 090 149 Oil SHELL LA 2634 (Drum)
20 Liter
0671 090 166 Oil ESSO LT 71141 (Canister)
205 Liter
0671 090 169 Oil ESSO LT 71141 (Drum)
Where used
Notes
(1055 000 ___) 010/011/029/030 010/011/029/030 017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040
5HP30 Technical Literature Language
ZF Part #
English
5HP30FD
5HP30 Functional Description
English
5HP30REP
5HP30 Repair Manual
Eng/Ger English
1055 764 701 5HP30 Wall Chart 5HPVBMAN 5-Speed Valve Body Manual
All Rights Reserved
Where used
Description
For Reference Only
Notes
(1055 000 ___) All 010/011/017/026/029/ 030/031/032/040 All All
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5HP30 Technical Information (continued) 5HP30 General Transmission Oil Filling Procedure
Position vehicle horizontally on hoist and apply the handbrake. Connect tester to read off transmission oil temperature and engine speed. With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.020). Start the engine (large consumers, such as A/C should be switched on). Shift through gears with engine running at idle speed. Select R and D and use step shift (manual-winter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive). Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES Depending on value allow oil to cool down or warm up. Shift through gears with engine at idle speed. Select R and D and use step shift (manualwinter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Remove fill plug (Pos. 03.020) on housing. Continues on next page
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 4
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5HP30 Technical Information (continued) 5HP30 General Transmission Oil Filling Procedure (continued)
Continues from previous page Oil emerges at oil temperature below 95ºF (35ºC). NO YES Oil level in transmission is below minimum. Add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC). Oil temperature must not exceed 122ºF (50ºC). Allow time for excess oil to drip then install Fill Plug (Pos. 03.020). Torque Fill Plug to 100Nm ±10Nm (see also Repair Manual).
Fill Hole 03.020 Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 5
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How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.
Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com.
Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example: Pos # 01.010
ZF Part #
1056 201 084 1056 201 087 01.010/110 1056 301 174 1056 301 175
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing
1 1 1 1
Where used (1056 000 ___) 087/088 081
Notes
087/088 081
Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 6
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5HP30 Spare Parts - Gearbox Housing Group Pos # 01.010
01.010/110 01.010/120 01.010/130 01.010/140 01.010/150 01.010/160
ZF Part # 1055 201 070 1055 201 072 1055 201 073 1055 301 101 1055 301 103 1055 301 108 1055 301 022 1055 301 023 1055 301 010 0736 101 240 0734 319 623
01.010/170 1055 306 013 1055 306 022 01.010/180 1056 306 004 01.010/190 1055 206 012 01.010/200 0501 313 410 01.010/220 1055 206 013 1055 206 014
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Pipe Oil Tube Bracket Torx Screw M6x13 Shaft Seal 10x18x5
1 1 1 1 1 1 1 1 1 1 2
Selector Shaft Selector Shaft Pipe Detent Disc Clamping Sleeve Detent Spring Detent Spring
1 1 1 1 1 1 1
01.010/240 0736 101 240 Torx Screw M6x13
2
01.010/250 0631 306 058 Cylindrical Pin
1
Where used (1055 000 ___) 010/017/027/029/032/ 040 026/028/031 011/030
Notes
017/027/032/039/040 010/029 011/026/028/030/031 All All All All All * Available in kit 1055 298 019 017/026/027/028/031/ 032/039/040 010/011/029/030 All All All 010/011/029/030 017/026/027/028/031/ 032/039/040 All 017/026/027/028/031/ 032/039/040
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 7
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5HP30 Spare Parts - Gearbox Housing Group (continued) Pos # 01.020 01.030 01.040 01.050 01.060 01.070 01.080 01.082 01.250
ZF Part #
1055 324 005 0734 313 104 1055 224 001 1055 324 019 1055 324 007 1055 324 015 0636 024 008 0636 024 009 1055 301 097 1055 301 098 1055 301 107 01.252 0501 318 572 01.260 0750 112 154 01.270 0636 015 360 01.300 0501 004 186 01.300/010 0637 900 029
Description
Where used
Qty
Pin O-Ring Pawl Leg Spring Connection Bar Guiding Plate Hexagon Screw M8x25 Hexagon Screw M8x22 Cover Cover Cover Screw Plug M10x1 Gasket Hexagon Screw M6x20 Oil Cooler Plug
1 2 1 1 1 1 2 1 1 1 1 1 1 9 1 2
(1055 000 ___)
Notes
All All
* Available in kit 1055 298 019
All All All All All All 010/029 011/017/026/030/031/ 032/039/040 027/028 010/029 * Available in kit 1055 298 019 All
* Available in kit 1055 298 019
All 010/029 010/029
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 8
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5HP30 Spare Parts - Gearbox Housing Group (continued) Pos #
ZF Part #
Description
Qty
01.310 01.320
0734 313 128 O-Ring 0736 101 382 Torx Screw M6x15
2 4
01.480
0501 208 862 Switch 0501 211 253 Switch
1 1
01.490
0501 315 431 Cable Terminal
1
01.500
1055 301 092 Sheet
1
01.520
0636 025 078 Hexagon Screw M6x15
1
01.560
1055 301 091 Bracket
1
01.570
0501 315 137 Bracket
1
01.580
0636 025 078 Hexagon Screw M6x15
1
01.610
0637 900 068 Plug
2
01.620
0636 015 360 Hexagon Screw M6x20
2
01.650 01.660 01.690 01.700
0501 318 572 0501 318 572 0501 318 900 0501 314 809
1 1 1 1
Screw Plug M10x1 Screw Plug M10x1 Breather Tube Breather Cover
Where used (1055 000 ___) 010/029
Notes * Available in kit 1055 298 019
010/029 017/026/027/028/031/ 032 039/040 017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040 039/040 017/026/027/028/031/ 032/039/040 011/017/026/027/028/ 030/031/032/039/040 017/026/027/028/031/ 032/039/040 All * Available in kit 1055 298 019 All
* Available in kit 1055 298 019
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 9
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5HP30 Spare Parts – Input Group Pos # 02.010 02.020 02.040 02.050 02.060 02.090 02.120 02.140 02.150 02.200
ZF Part # 1055 202 036 0734 313 032 1055 202 031 1055 202 027 1055 202 033 0750 115 378 1055 202 035 0734 401 241 0734 401 248 0750 115 378
Description
Where used
Qty
Input Shaft O-Ring Bearing Set Intermediate Sheet Bearing Set Axial Needle Bearing Sun Gear Shaft Sealing Ring Piston Ring Axial Needle Bearing
1 1 1 1 1 1 1 2 2 1
(1055 000 ___)
Notes
All All
* Available in kit 1055 298 019
All
* Available in kit 5HP30BRGK
All All
* Available in kit 5HP30BRGK
All
* Available in kit 5HP30BRGK
All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All
* Available in kit 5HP30BRGK
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 10
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5HP30 Spare Parts – Oil Sump Group Pos # 03.010
ZF Part #
Description
Qty
Where used (1055 000 ___) 010/011/029/030 017/026/027/028/031/ 032/039/040 010/011/029/030 017/026/027/028/031/ 032/039/040 All
1055 203 001 Oil Sump 1055 203 002 Oil Sump
1 1
03.010/110 1055 303 023 Oil Sump 1055 303 025 Oil Sump
1 1
03.010/120 0736 302 023 Screw Plug M24x1.5 0634 801 206 Sealing Ring
1 1
03.020
0636 302 066 Screw Plug M30x1.5 0634 801 097 Sealing Ring
1 1
All
03.030
0750 112 155 Gasket
1
All
03.050 03.060 03.070
0736 101 194 Torx Screw M6x25 0750 101 118 Magnet 0501 208 640 Oil Tank
23 1 1
All
03.080
0501 315 497 Stick-On-Label
1
Notes
* Available in kit 1055 298 019 * Available in kit 5HP30FK
All
* Available in kit 1055 298 019 * Available in kit 5HP30FK * Available in kit 1055 298 019 * Available in kit 5HP30FK
All
All All 010/011/017/026/029/ 030/031/032/040
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 11
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5HP30 Spare Parts - Oil Supply Group Pos #
ZF Part #
10.010 10.010/140 10.010/150 10.010/160 10.010/170 10.010/180 10.010/190 10.014 10.020 10.020/110 10.020/120 10.020/140 10.070 10.074 10.080 10.100 10.130
1055 210 049 1055 310 039 0735 298 136 0501 316 234 0750 111 254 0730 513 545 1043 319 058 0734 313 095 1055 210 041 1055 210 028 1055 310 036 0736 401 055 0736 101 122 0736 101 060 0734 401 248 0734 313 098 0736 101 161 0750 112 076 0736 101 165 0750 112 076 1055 202 033 See Page 32
10.140 10.160 10.170
Description Pump Sealing Ring Needle Bearing Washer Shaft Seal Snap Ring Sleeve O-Ring Intermediate Plate Intermediate Plate Centering Plate Counters. Screw M6x26 Torx Screw M6x40 Torx Screw M5x50 Piston Ring O-Ring Torx Screw M6x40 Usit Ring Torx Screw M6x65 Usit Ring Bearing Set Intermediate Plate Shim
Where used
Qty 1 1 1 1 1 1 1 1 1 1 1 5 9 1 2 1 12 12 2 2 1 1
(1055 000 ___)
Notes
All All
* Available in kit 1055 298 019
All
* Available in kit 5HP30BRGK
All All
* Available in kit 1055 298 019
All All All
* Available in kit 1055 298 019
All All All All All All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All All
* Available in kit 1055 298 019
All All All
* Available in kit 1055 298 019 * Available in kit 5HP30BRGK
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 12
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5HP30 Spare Parts – Output Group Pos #
ZF Part #
14.010 14.010/110 14.010/120 14.010/130 14.010/140 14.020
1055 214 017 1055 314 011 0735 340 153 0630 502 041 0750 111 243 1055 314 029
14.030 14.060 14.070 14.080
Description
Where used
Qty
Extension Extension Output Bearing Retaining Ring Shaft Seal Output Flange
1 1 1 1 1 1
1058 314 011 Output Flange
1
0737 502 175 0734 313 097 0636 024 008 See Page 32
1 1 5 1
Slotted Nut M45x1.5 O-Ring Hexagon Screw M8x25 Output Shim
Notes
(1055 000 ___) All All All
* Available in kit 5HP30BRGK
All All
* Available in kit 1055 298 019
039 010/011/017/026/027/ 028/029/030/031/032/ 040 All All
* Available in kit 1055 298 019
All All
Selective Shim
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 13
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5HP30 Spare Parts – Converter Group Pos # 22.020
ZF Part #
Description
Qty
4168 028 213 Torque Converter U23
1
4168 028 221 Torque Converter T26
1
Where used (1055 000 ___) 017/027/028/032/039/ 040 010/011/026/029/030/ 031
Notes
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 14
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5HP30 Spare Parts – Parking Lock Group Pos # 24.050
ZF Part #
Description
Where used
Qty
1055 224 009 Parking Lock Wheel
1
(1055 000 ___)
Notes
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 15
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5HP30 Spare Parts – Planetary Drive Groups Pos # 32.100 32.110 32.120 32.130 32.140 32.150 32.190 32.210 32.240 32.250 32.290 32.330 32.350 32.360
ZF Part # 1055 232 062 1055 232 079 1055 332 078 1055 332 031 1055 232 050 1055 332 032 1055 332 075 1055 232 081 1055 332 096 1055 332 032 0734 313 094 1055 375 009 0734 313 093 1055 332 060
Description
Where used
Qty
Planet Carrier Planet Carrier Ring Gear Snap Ring Ring Gear Snap Ring Sun Gear Bearing Set Ring Gear Snap Ring O-Ring Disc Carrier E2 O-Ring Sun Gear
1 1 1 1 1 1 1 1 1 1 1 1 1 1
(1055 000 ___)
Notes
All All All All All All All All
* Available in kit 5HP30BRGK
All All All
* Available in kit 1055 298 019
All All
* Available in kit 1055 298 019
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 16
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5HP30 Spare Parts – Planetary Drive Groups (continued) Pos # 42.010
ZF Part #
Description
Where used
Qty
1055 232 090 Planet Carrier
1
(1055 000 ___)
Notes
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 17
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5HP30 Spare Parts – Clutch Pack Groups Pos #
ZF Part #
70.010 70.010/130 70.010/140 70.010/150 70.010/160 70.020 70.030 70.040 70.050 70.060 70.070 70.080 70.090 70.100 70.110
1055 270 075 1055 370 077 0730 513 551 0734 313 024 0734 313 029 1055 370 064 0734 313 117 0734 313 023 0501 313 571 1055 370 093 0734 313 117 0730 501 445 1055 370 088 1055 370 089 1055 270 030 1055 270 069 1055 270 072
70.120 70.130 70.140
Description
Where used
Qty
Cylinder A+C Bush Snap Ring O-Ring O-Ring Piston A O-Ring O-Ring Cup Spring Oil Dam O-Ring Retaining Ring Spring Clutch Disc Steel Plate A Friction Plate A Friction Plate A Friction Plate A
1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5 5
1055 370 090 End Plate A 1055 370 052 Disc Carrier B See Page 32 Set of Snap Rings
1 1 1
Notes
(1055 000 ___) All All All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All All All
* Available in kit 1055 298 019
All All All
* Available in kit 1055 298 027
010/011/029/030/031 026 017/027/028/032/039/ 040 All
* Available in kit 1055 298 024 * Available in kit 1055 298 026 * Available in kit 1055 298 025 * Available in kit 1055 298 027
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 18
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5HP30 Spare Parts – Clutch Pack Groups (continued) Pos # 70.150 70.160 70.170 70.180 70.190 70.200 70.210 70.220 70.230
70.240 70.250 70.260
ZF Part # 1055 370 083 0734 313 115 0734 313 116 0501 313 572 1055 370 070 1055 370 040 1055 372 008 1055 371 003 1055 271 025 1055 271 053 1055 271 054
Description
Where used
Qty
Piston C O-Ring O-Ring Cup Spring Fixing Washer Snap Ring Spring Clutch Disc Steel Plate C Friction Plate C Friction Plate C Friction Plate C
1055 370 095 End Plate C See Page 33 Clutch C Snap Ring 1055 270 063 Disc Carrier
1 1 1 1 1 1 1 3 3 3 3 1 1 1
Notes
(1055 000 ___) All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All All All All All
* Available in kit 1055 298 027
010/011/029/030/031 026 017/027/028/032/039/ 040 All
* Available in kit 1055 298 024 * Available in kit 1055 298 026
* Available in kit 1055 298 027
All
Selective Snap Ring
* Available in kit 1055 298 025
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 19
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5HP30 Spare Parts – Clutch Pack Groups (continued) Pos # 71.010 71.020 71.030 71.040 71.050 71.060 71.080 71.090 71.100
71.110 71.120
ZF Part # 1055 370 084 0734 313 115 0734 313 116 0501 313 572 1055 370 070 1055 370 040 1055 372 008 1055 371 003 1055 371 003
Description
Where used
Qty
Piston E2 O-Ring O-Ring Cup Spring Fixing Washer Snap Ring Spring Clutch Disc Steel Plate E2 Steel Plate E2
1 1 1 1 1 1 1 4 3
1055 271 025 Friction Plate E2 1055 271 053 Friction Plate E2 1055 271 054 Friction Plate E2
4 3 3
1055 371 003 End Plate E2 See Page 33 Clutch E2 Snap Ring
1 1
Notes
(1055 000 ___) All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All All All All 010/011/029/030/031 017/026/027/028/032/ 039/040 010/011/029/030/031 026 017/027/028/032/039/ 040 All
* Available in kit 1055 298 027
* Available in kit 1055 298 027
All
Selective Snap Ring
* Available in kit 1055 298 027 * Available in kit 1055 298 024 * Available in kit 1055 298 026 * Available in kit 1055 298 025
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 20
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5HP30 Spare Parts – Clutch Pack Groups (continued) Pos # 72.010
ZF Part #
Description
Qty
1055 271 043 Cylinder B
1
1055 271 044 Cylinder B
1
72.020 72.030 72.040 72.050 72.060 72.070 72.080
1055 371 051 0734 313 117 0734 313 027 0734 313 118 0501 313 575 1055 371 043 0730 501 445
1 1 1 1 1 1 1
72.090
1055 371 003 Steel Plate B
5
1055 371 003 Steel Plate B
6
1055 271 025 Friction Plate B 1055 271 053 Friction Plate B 1055 271 054 Friction Plate B
5 5 6
1055 371 003 End Plate B See Page 33 Clutch B Snap Ring 0734 317 217 Piston Ring
1 1 1
72.100
72.110 72.130 72.140
Piston B O-Ring O-Ring O-Ring Cup Spring Oil Dam B Retaining Ring
Where used (1055 000 ___) 017/027/028/032/039/ 040 010/011/026/029/030/ 031 All
Notes
All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All All All 010/011/026/029/030/ 031 017/026/027/028/032/ 039/040 010/011/029/030/031 026 017/027/028/032/039/ 040 All
* Available in kit 1055 298 027 * Available in kit 1055 298 027 * Available in kit 1055 298 024 * Available in kit 1055 298 026 * Available in kit 1055 298 025 * Available in kit 1055 298 027
All
Selective Snap Ring
All
* Available in kit 1055 298 019
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 21
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5HP30 Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
31.040
0736 101 177 Torx Screw M10x45
3
73.010
1055 273 033 Cylinder D+E
1
1055 273 035 Cylinder D+E
1
1055 373 021 0630 513 007 0734 313 114 0750 132 082 0734 313 024 0501 313 570 1055 374 013 1055 372 008 1055 371 003 1055 271 025 1055 271 053 1055 271 054
1 1 1 1 2 1 1 1 5 5 5 5
73.010/140 73.010/150 73.020 73.030 73.030/160 73.040 73.050 73.060 73.070 73.080
73.090 73.110
Where used
Qty
Bush Snap Ring O-Ring Piston D O-Ring Cup Spring Stop Ring Spring Clutch Disc Steel Plate D Friction Plate D Friction Plate D Friction Plate D
1055 371 003 End Plate D See Page 33 Clutch D Snap Ring
1 1
Notes
(1055 000 ___) All 010/011/026/029/030/ 031 017/027/028/032/039/ 040 All All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 030
All
* Available in kit 1055 298 019
All All All All
* Available in kit 1055 298 027
010/011/029/030/031 026 017/027/028/032/039/ 040 All
* Available in kit 1055 298 024 * Available in kit 1055 298 026
* Available in kit 1055 298 027
All
Selective Snap Ring
* Available in kit 1055 298 025
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 22
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5HP30 Spare Parts – Clutch Pack Groups (continued) Pos # 74.010 74.020 74.030 74.040 74.050 74.060
74.070 74.090 74.100 74.100/140 74.100/150 74.100/160 74.120
ZF Part # 0750 132 086 0501 313 574 1055 374 013 1055 370 088 1055 374 024 1055 374 024
Description
Where used
Qty
Piston E1 Cup Spring Stop Ring Spring Clutch Disc Steel Plate E1 Steel Plate E1
1 1 1 1 5 6
1055 270 030 Friction Plate E1 1055 270 069 Friction Plate E1 1055 270 072 Friction Plate E1
5 6 6
1055 370 089 See Page 32 1055 274 021 1055 374 023 1055 374 018 1055 331 016 1055 274 023
1 1 1 1 1 1 1
End Plate E1 Clutch E1 Snap Ring Free Wheel Fixing Washer Snap Ring Axial Washer Bearing Set
Notes
(1055 000 ___) All
* Available in kit 1055 298 030
All All 010/011/029/030/031 010/011/029/030/031 017/026/027/028/032/ 039/040 010/011/029/030/031 026 017/027/028/032/039/ 040 All
* Available in kit 1055 298 027
* Available in kit 1055 298 027
All
Selective Snap Ring
* Available in kit 1055 298 027 * Available in kit 1055 298 024 * Available in kit 1055 298 026 * Available in kit 1055 298 025
All All All All
* Available in kit 5HP30BRGK
All
* Available in kit 5HP30BRGK
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 23
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5HP30 Spare Parts – Clutch Pack Groups (continued) Pos # 77.010 77.020 77.030 77.040 77.050 77.060 77.070 77.080 77.090
77.100 77.110 77.120
ZF Part # 1055 276 045 0635 303 058 0630 513 037 0750 132 072 0501 313 573 1055 376 025 1055 370 088 1055 374 024 1055 270 030 1055 270 069 1055 270 072
Description Cylinder F Needle Sleeve Snap Ring Piston F Cup Spring Split Ring Spring Clutch Disc Steel Plate F Friction Plate F Friction Plate F Friction Plate F
1 1 1 1 1 1 1 6 6 6 6
1055 376 052 End Plate F
1
1055 376 054 End Plate F
1
See Page 33 Clutch F Snap Ring 1055 276 061 Free Wheel 1055 276 062 Free Wheel
1 1 1
77.120/110 1055 276 046 Free Wheel Ring 1055 276 055 Free Wheel Ring
1 1
77.120/120 77.120/130 77.120/140 77.120/150 77.130 77.140 77.210
1 1 1 1 1 1 12
0501 209 988 1055 376 037 1055 376 039 1055 376 034 0630 503 028 0734 313 096 0736 401 054
Free Wheel Free Wheel Ring Fixing Washer Snap Ring Snap Ring O-Ring Counters. Screw M8x24
Where used
Qty
Notes
(1055 000 ___) All All
* Available in kit 5HP30BRGK
All All
* Available in kit 1055 298 030
All All All All
* Available in kit 1055 298 027
010/011/029/030/031 026 017/027/028/032/039/ 040 010/011/026/029/030/ 031 017/027/028/032/039/ 040 All
* Available in kit 1055 298 024 * Available in kit 1055 298 026 * Available in kit 1055 298 025
* Available in kit 1055 298 027 Selective Snap Ring
010/011/029/030/031 017/027/028/032/039/ 040 010/011/029/030/031 017/027/028/032/039/ 040 All All All All All All
* Available in kit 1055 298 019
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 24
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5HP30 Valve Body – Duct Plate Group Pos #
ZF Part #
Description
27.010 27.020 27.030 27.034 27.040 27.050 27.060 27.070 27.086 27.090 27.094
1055 327 123 1056 327 019 1056 327 039 1056 327 021 1056 327 020 1056 327 019 1056 327 020 1056 327 020 1043 326 037 0501 313 177 1060 227 019
27.100 27.110 27.120 27.130 27.140 27.150 27.160 27.170 27.180 27.190 27.200 27.220
1055 327 049 0736 101 065 1055 327 050 0736 101 065 0501 310 401 1055 327 122 1055 327 041 0631 302 165 0736 101 092 0736 101 090 0630 302 103 0736 101 059 1055 327 085 0734 313 121 1055 327 085 0734 313 121 1055 227 021
1 4 1 3 1 1 1 1 15 2 2 10 1 2 1 2 1
27.230 27.240 27.242 27.250 27.252 27.260
Where used
Qty
Duct Plate Valve Orifice D=1.0 Valve Orifice D=1.7 Valve Orifice D=1.5 Valve Orifice D=1.2 Valve Orifice D=1.0 Valve Orifice D=1.2 Valve Orifice D=1.2 Ball Screen Valve
(1055 000 ___)
1 1 1 1 1 1 1 1 1 1 1
All
1055 327 093 Gasket
1
010/011
1055 327 102 Gasket
1
1055 327 104 Intermediate Sheet 1055 327 118 Intermediate Sheet
1 1
Ledge Torx Screw M5x22 Ledge Torx Screw M5x22 Ind. Transmitter Bracket Intermediate Sheet Cylindrical Pin Torx Screw M5x40 Torx Screw M5x55 Spring Washer Torx Screw M5x55 Pipe O-Ring Pipe O-Ring Wiring Harness
All
Notes * Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All * Available in kit 1055 298 019 * Available in kit 5HP30VBK 017/026/027/028/029/ * Available in kit 1055 298 019 030/031/032/039/040 * Available in kit 5HP30VBK 010/011/029/030/031 017/026/027/028/032/ 039/040 All All All All All All All All All All All All All All
* Available in kit 1055 298 019
All All
* Available in kit 1055 298 019
All
27.260/116 0501 209 253 O-Ring
2
All
27.280 27.400
1058 327 026 Retaining Clamp 0736 101 211 Torx Screw M6x55
1 12
All
27.450
0501 005 184 Filter
1
All
27.460
0734 313 181 O-Ring
1
All
27.470
0736 617 064 Torx Screw M5x14
2
All
27.500 27.510
0501 310 401 Ind. Transmitter 1055 327 034 Bracket
1 1
All
* Available in kit 1055 298 019 * Available in kit 5HP30VBK
All * Available in 1055 298 015 * Available in kit 5HP30FK * Available in kit 1055 298 015 * Available in kit 1055 298 019 * Available in kit 5HP30FK * Available in 1055 298 015 * Available in kit 5HP30FK
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 25
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5HP19 Valve Body – Duct Plate Group (continued)
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 26
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5HP30 Valve Body – Valve Housing Groups Pos # 50.010 50.020 50.030 50.040 50.050 50.060 50.070 50.080 50.094 50.096 50.100 50.110
50.114
ZF Part #
Description
Qty
1055 327 117 1058 327 020 1058 327 022 1056 327 173 1055 327 080 1058 327 016 1058 327 024 0732 042 430 0732 042 504 0732 042 534 1055 327 066 1058 327 044
Valve Housing
1
Selector Shift Valve Piston Piston Piston Compression Spring Compression Spring Compression Spring Piston Piston
1 1 1 1 1 1 1 1 1
0732 042 477 1058 327 030 0732 042 381 1055 327 098 1055 327 064 1055 327 052 0732 041 550
Compression Spring Piston Compression Spring Piston Stop Plate Piston Compression Spring
1 1 1 1 1 1 1
0732 042 492 Compression Spring
1
1055 327 101 Sealing Cap
1
Where used (1055 000 ___) 010/011/029/030/031 017/026/027/032/040 028/039 All
Notes
* Available in kit 5HP30VBK
010/011/029/030/031 017/026/027/032/040 028/039 010/011/029/030/031 * Available in kit 5HP30VBK 028/039 017/026/027/032/040 010/011/029/030/031 017/026/027/028/032/ 039/040 All * Available in kit 5HP30VBK All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All All All 010 * Available in kit 5HP30VBK 011/017/026/027/028/ 029/030/031/032/039/ * Available in kit 5HP30VBK 040 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 27
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5HP30 Valve Body – Valve Housing Groups (continued) Pos # 50.118 50.126 50.128 50.138 50.142 50.146 50.148 50.156 50.158 50.166 50.170 50.180 50.190 50.202 50.204 50.220 50.230 50.240 50.250 50.260 50.270
ZF Part # 1043 323 105 1055 327 059 0732 041 523 1043 326 169 0732 041 526 1043 326 169 0732 041 809 1043 326 289 0732 042 561 1043 326 289 0732 042 561 1043 326 289 0732 042 561 1043 326 289 0732 042 561 1055 327 043 0736 101 094 1055 327 044 0736 101 094 1058 327 021 0736 101 094
Description
Where used
Qty
Support Plate Piston Compression Spring Valve Spool Compression Spring Valve Spool Compression Spring Piston Compression Spring Piston Compression Spring Piston Compression Spring Piston Compression Spring Cover Torx Screw M5x12 Cover Torx Screw M5x12 Cover Torx Screw M5x12
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 4 1 2
(1055 000 ___)
Notes
All All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 28
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5HP30 Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Qty
51.010
1055 327 120 Valve Housing 1058 327 063 Valve Housing
1 1
51.020 51.030 51.050 51.060 51.070 51.080 51.090 51.100 51.110 51.120 51.130 51.140
1058 327 017 0732 041 547 1056 327 028 0732 041 462 1056 327 029 0732 041 462 1055 327 023 0732 041 826 1055 327 059 0732 041 337 1055 327 058 0732 041 462
1 1 1 1 1 1 1 1 1 1 1 1
51.150
1055 327 054 Piston 1055 327 127 Piston
Damper Piston Compression Spring Piston Compression Spring Gear Shift Slide Compression Spring Piston Compression Spring Piston Compression Spring Piston Compression Spring
1 1
Where used (1055 000 ___) 010/011/029/030/031 017/026/027/028/032/ 039/040 All All
Notes
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All * Available in kit 5HP30VBK 010/011/017/026/027/ 029/030/031/032/040 028/039
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 29
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5HP30 Valve Body – Valve Housing Groups (continued) Pos # 51.160
ZF Part #
Description Bush Bush Piston Compression Spring Damper Piston Compression Spring Cover Torx Screw M5x12
Qty 1 1 1 1 1 1 1 10
Where used (1055 000 ___) 010/011/017/026/027/ 029/030/031/032/040 028/039
Notes
51.180 51.190 51.200 51.210 51.230 51.240
1055 327 055 1055 327 129 1056 327 001 0732 041 606 1058 327 017 0732 041 547 1055 327 046 0736 101 094
51.250
0750 132 122 Solenoid Valve
3
All
51.260
0501 209 875 Pressure Regulator 0501 311 843 Pressure Regulator
1 1
017/026/027/028/032/ * Available in kit 1055 298 028 039/040 010/011/029/030/031 * Available in kit 1055 298 029 * Available in kit 1055 298 019 * Available in kit 1055 298 028 All * Available in kit 1055 298 029 * Available in kit 5HP30VBK * Available in kit 1055 298 028 All * Available in kit 1055 298 029 * Available in kit 1055 298 019 * Available in kit 1055 298 028 All * Available in kit 1055 298 029 * Available in kit 5HP30VBK All All
51.260/010 0734 313 120 O-Ring
1
51.270
4
0501 210 061 Pressure Regulator
51.270/010 0734 313 134 O-Ring
4
51.280 51.290
1 9
1055 327 051 Fixing Plate 0736 101 094 Torx Screw M5x12
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All * Available in kit 1055 298 028 * Available in kit 1055 298 029
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 30
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5HP30 Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Where used
Qty
55.010 55.020 55.030 55.040 55.050
1055 327 121 1055 327 065 0732 041 462 1055 327 057 0732 041 826 0732 041 976
Valve Housing Piston Compression Spring Piston Compression Spring Compression Spring
1 1 1 1 1 1
55.060 55.070 55.080 55.090 55.100 55.110 55.120 55.130 55.140 55.150 55.160 55.170 55.180 55.190 55.200
1043 326 169 0732 041 337 1055 327 091 0732 042 382 1043 326 169 0732 042 504 1043 326 169 0732 042 022 1055 327 059 0732 041 667 1055 327 059 0732 041 325 1043 326 037 1055 327 047 0736 101 094
Valve Spool Compression Spring Piston Compression Spring Valve Spool Compression Spring Valve Spool Compression Spring Piston Compression Spring Piston Compression Spring Ball Cover Torx Screw
1 1 1 1 1 1 1 1 1 1 1 1 1 1 9
(1055 000 ___)
Notes
All All All
* Available in kit 5HP30VBK
All 010/011/029/030/031 * Available in kit 5HP30VBK 017/026/027/028/032/ 039/040 All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 31
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5HP30 Selective Shims & Snap Rings 5HP30 Selective Shim Pos # 10.170
Select. Parts 0730 107 867 0730 107 868 0730 107 465 0730 107 466 0730 107 467 0730 107 468 0730 107 469
Description Qty Intermediate Plate Shim 1 All Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80
Where used (1055 000 ___)
Description Output Shim Shim A=1.00 Shim A=1.20 Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80 Shim A=3.00 Shim A=3.20
Qty 1 All
Where used (1055 000 ___)
Qty 1 All 1 All
Where used (1055 000 ___)
5HP30 Selective Shim Pos # 14.080
Select. Parts 0730 108 718 0730 108 719 0730 108 720 0730 108 721 0730 108 722 0730 108 723 0730 108 724 0730 108 725 0730 108 726 0730 108 727 0730 108 728 0730 108 729
5HP30 Selective Snap Ring Pos # 70.140 74.090
Select. Parts 1055 370 092 1055 370 007 1055 370 023 1055 370 010 1055 370 024 1055 370 011 1055 370 025 1055 370 014
All Rights Reserved
Description Clutch A Snap Ring Clutch E1 Snap Ring Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60 Snap Ring A=3.80
For Reference Only
© 2003 ZF Industries, Inc. - Page 32
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5HP30 Selective Shims & Snap Rings (continued) 5HP30 Selective Snap Ring – Clutch Pack B, C, D + E2 Pos # 70.250 71.120 72.130 73.110
Select. Parts
1055 371 007 1055 371 015 1055 371 016 1055 371 017 1055 371 018 1055 371 019
Description Clutch C Snap Ring Clutch E2 Snap Ring Clutch B Snap Ring Clutch D Snap Ring Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60 Snap Ring A=3.80 Snap Ring A=4.00
Qty 1 1 1 1
Where used (1055 000 ___) All All All All
5HP30 Selective Snap Ring Pos # 77.110
Select. Parts 1055 370 007 1055 370 010 1055 370 011 1055 370 014
All Rights Reserved
Description Clutch F Snap Ring Snap Ring A=2.60 Snap Ring A=3.00 Snap Ring A=3.40 Snap Ring A=3.80
Qty 1 All
For Reference Only
Where used (1055 000 ___)
© 2003 ZF Industries, Inc. - Page 33
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5HP30 Kit Content 5HP30 Filter Kit – 1055 298 015 Pos # 27.450 27.460 27.470
ZF Part #
Description
Where used
Qty
0501 005 184 Filter 0734 313 181 O-Ring 0736 617 064 Torx Screw M5x14
1 1 2
Notes
(1055 000 ___) All All All
5HP30 Overhaul Kit – 1055 298 019 Pos #
ZF Part #
Description
01.010/160 01.030 01.252 01.260 01.310 01.650 01.660 02.020 02.140 02.150 03.010/120 03.020 03.030 10.010/140 10.010/170 10.014 10.080 10.100 10.130 10.140 14.010/140 14.060 27.100
0734 319 623 0734 313 104 0501 318 572 0750 112 154 0734 313 128 0501 318 572 0501 318 572 0734 313 032 0734 401 241 0734 401 248 0634 801 206 0634 801 097 0750 112 155 1055 310 039 0750 111 254 0734 313 095 0734 401 248 0734 313 098 0750 112 076 0750 112 076 0750 111 243 0734 313 097 1055 327 093 1055 327 102
Shaft Seal 10x18x5 O-Ring Screw Plug M10x1 Gasket O-Ring Screw Plug M10x1 Screw Plug M10x1 O-Ring Sealing Ring Piston Ring Sealing Ring Sealing Ring Gasket Sealing Ring Shaft Seal O-Ring Piston Ring O-Ring Usit Ring Usit Ring Shaft Seal O-Ring Gasket Gasket
2 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1 2 1 12 2 1 1 1 1
27.242 27.252 27.260/116 27.460 32.290 32.350 51.260/010 51.270/010 70.010/150 70.010/160 70.030 70.040
0734 313 121 0734 313 121 0501 209 253 0734 313 181 0734 313 094 0734 313 093 0734 313 120 0734 313 134 0734 313 024 0734 313 029 0734 313 117 0734 313 023
O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring
2 2 2 1 1 1 1 4 1 1 1 1
Where used
Qty
Notes
(1055 000 ___) All All 010/029 All 010/029 All All All All All All All All All All All All All All All All All 010/011 017/026/027/028/029/ 030/031/032/039/040 All All All All All All All All All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 34
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5HP30 Kit Content (continued) 5HP30 Overhaul Kit – 1055 298 019 (continued) Pos # 70.070 70.160 70.170 71.020 71.030 72.030 72.040 72.050 72.140 73.020 73.030/160 77.140
ZF Part #
Description
Where used
Qty
0734 313 117 O-Ring 0734 313 115 O-Ring 0734 313 116 O-Ring 0734 313 115 O-Ring 0734 313 116 O-Ring 0734 313 117 O-Ring 0734 313 027 O-Ring 0734 313 118 O-Ring 0734 317 217 Piston Ring 0734 313 114 O-Ring 0734 313 024 O-Ring 0734 313 096 O-Ring
1 1 1 1 1 1 1 1 1 1 2 1
Notes
(1055 000 ___) All All All All All All All All All All All All
5HP30 Fiber Clutch Kit – 1055 298 024 Pos # 70.110 70.230 71.100 72.100 73.080 74.060 77.090
ZF Part # 1055 270 030 1055 271 025 1055 271 025 1055 271 025 1055 271 025 1055 270 030 1055 270 030
Description
Qty
Friction Plate A Friction Plate C Friction Plate E2 Friction Plate B Friction Plate D Friction Plate E1 Friction Plate F
5 3 4 5 5 5 6
Where used (1055 000 ___) 010/011/029/030/031
Notes
010/011/029/030/031 010/011/029/030/031 010/011/029/030/031 010/011/029/030/031 010/011/029/030/031 010/011/029/030/031
5HP30 Fiber Clutch Kit – 1055 298 025 Pos #
ZF Part #
Description
Qty
70.110
1055 270 072 Friction Plate A
5
70.230
1055 271 054 Friction Plate C
3
71.100
1055 271 054 Friction Plate E2
3
72.100
1055 271 054 Friction Plate B
6
73.080
1055 271 054 Friction Plate D
5
74.060
1055 270 072 Friction Plate E1
6
77.090
1055 270 072 Friction Plate F
6
Where used (1055 000 ___) 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040
Notes
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 35
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5HP30 Kit Content (continued) 5HP30 Fiber Clutch Kit – 1055 298 026 Pos # 70.110 70.230 71.100 72.100 73.080 74.060 77.090
ZF Part # 1055 270 069 1055 271 053 1055 271 053 1055 271 053 1055 271 053 1055 270 069 1055 270 069
Description
Qty
Friction Plate A Friction Plate C Friction Plate E2 Friction Plate B Friction Plate D Friction Plate E1 Friction Plate F
5 3 3 6 5 6 6
Where used
Notes
(1055 000 ___) 026 026 026 026 026 026 026
5HP30 Steel Kit – 1055 298 027 Pos #
ZF Part #
70.100 70.120 70.220 70.240
1055 370 089 1055 370 090 1055 371 003 1055 370 095
71.090
Description
Where used
Qty
Steel Plate A End Plate A Steel Plate C End Plate C
Notes
(1055 000 ___)
5 1 3 1
All All
1055 371 003 Steel Plate E2
4
All
71.110
1055 371 003 End Plate E2
1
All
72.090
1055 371 003 Steel Plate B
6
All
72.110 73.070 73.090
1055 371 003 End Plate B 1055 371 003 Steel Plate D 1055 371 003 End Plate D
1 5 1
All
74.050
1055 374 024 Steel Plate E1
6
All
74.070 77.080
1055 370 089 End Plate E1 1055 374 024 Steel Plate F
1 6
All
77.100
1055 376 054 End Plate F
1
All All 017/026/027/028/032/039/040 use 3 pieces 010/011/026/029/030/031 use 5 pieces
All All 010/011/029/030/031 use 5 pieces
All 017/027/028/032/039/ 040
5HP30 Solenoid Kit – 1055 298 028 Pos #
ZF Part #
Description
Where used
Qty
51.250
0750 132 122 Solenoid Valve
3
51.260
0501 209 875 Pressure Regulator
1
51.260/010 0734 313 120 O-Ring 51.270 0501 210 061 Pressure Regulator 51.270/010 0734 313 134 O-Ring
1 4 4
Notes
(1055 000 ___) All 017/026/027/028/032/ 039/040 All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 36
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5HP30 Kit Content (continued) 5HP30 Solenoid Kit – 1055 298 029 Pos #
ZF Part #
51.250 51.260 51.260/010 51.270 51.270/010
0750 132 122 0501 311 843 0734 313 120 0501 210 061 0734 313 134
Description
Where used
Qty
Solenoid Valve Pressure Regulator O-Ring Pressure Regulator O-Ring
3 1 1 4 4
Notes
(1055 000 ___) All 010/011/029/030/031 All All All
5HP30 Molded Rubber Piston Kit – 1055 298 030 Pos # 73.030 74.010 77.040
ZF Part #
Description
Where used
Qty
0750 132 082 Piston D 0750 132 086 Piston E1 0750 132 072 Piston F
1 1 1
(1055 000 ___)
Notes
All All All
5HP30 Bearing Kit – 5HP30BRGK Pos # 02.040 02.060 02.090 02.200 10.010/140 10.160 14.010/120 32.210 74.100/160 74.120 77.020
ZF Part #
Description
Where used
Qty
1055 202 031 Bearing Set 1055 202 033 Bearing Set 0750 115 378 Axial Needle Bearing 0750 115 378 Axial Needle Bearing 0735 298 136 Needle Bearing 1055 202 033 Bearing Set 0735 340 153 Output Bearing 1055 232 081 Bearing Set 1055 331 016 Axial Washer 1055 274 023 Bearing Set 0635 303 058 Needle Sleeve
1 1 1 1 1 1 1 1 1 1 1
(1055 000 ___)
Notes
All All All All All All All All All All All
5HP30 Filter Kit – 5HP30FK Pos #
ZF Part #
03.010/120 03.020 03.030 27.450 27.460 27.470
1055 298 015 0634 801 206 0634 801 097 0750 112 155 0501 005 184 0734 313 181 0736 617 064
Description
Where used
Qty
5HP30 Filter Kit Sealing Ring Sealing Ring Gasket Filter O-Ring Torx Screw M5x14
1 1 1 1 1 1 2
(1055 000 ___)
Notes
All All All All All
Included in kit 1055 298 015
All
Included in kit 1055 298 015
All
Included in kit 1055 298 015
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 37
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5HP30 Kit Content (continued) 5HP30 Valve Body Kit – 5HP30VBK Pos #
ZF Part #
Description
27.020 27.030
1056 327 019 Valve Orifice D=1.0 1056 327 039 Valve Orifice D=1.7
1 1
27.034
1056 327 021 Valve Orifice D=1.5
1
27.040 27.050 27.060 27.070 27.086 27.090 27.096 27.100
1056 327 020 1056 327 019 1056 327 020 1056 327 020 1043 326 037 0501 313 177 0732 041 937 1055 327 093 1055 327 102
Valve Orifice D=1.2 Valve Orifice D=1.0 Valve Orifice D=1.2 Valve Orifice D=1.2 Check Ball Screen Compression Spring Gasket Gasket
1 1 1 1 1 1 1 1 1
27.260/116 50.020 50.040 50.060 50.070 50.080 50.110
0501 209 253 1056 327 173 0732 042 430 0732 042 477 1058 327 030 0732 042 381 0732 041 550
O-Ring Selector Shift Valve Compression Spring Compression Spring Main Pressure Valve Compression Spring Compression Spring
2 1 1 1 1 1 1
0732 042 492 Compression Spring
1
0732 041 523 0732 041 526 0732 041 809 0732 042 561 0732 042 561 0732 042 561 0732 042 561 0732 041 547 0732 041 462 0732 041 462 0732 041 826 0732 041 337 0732 041 462 0732 041 606 0732 041 547 0734 313 120 0734 313 134 0732 041 462 0732 041 826 0732 041 337 0732 042 382 0732 042 504 0732 042 022
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1
50.128 50.142 50.148 50.158 50.170 50.190 50.204 51.030 51.060 51.080 51.100 51.120 51.140 51.190 51.210 51.260/010 51.270/010 55.030 55.050 55.070 55.090 55.110 55.130
Where used
Qty
Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring O-Ring O-Ring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring
Notes
(1055 000 ___) All
All 017/026/027/028/029/ 316 Valve Body and over 030/031/032/039/040 All All All All All All All
Under valve in channel plate
010/011 312 Valve Body and under 017/026/027/028/029/ 316 Valve Body and over 030/031/032/039/040 All All 010/011/029/030/031 All All All 010 309 Valve Body and under 011/017/026/027/028/ 029/030/031/032/039/ 312 Valve Body and over 040 All All All All All All All All All All All All All All All All All All 010/011/029/030/031 All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 38
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5HP30 Kit Content (continued) 5HP30 Valve Body Kit – 5HP30VBK (continued) Pos # 55.150 55.170 55.180
ZF Part #
Description
Where used
Qty
0732 041 667 Compression Spring 0732 041 325 Compression Spring 1043 326 037 Check Ball
1 1 1
(1055 000 ___)
Notes
All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 39
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5HP30 Kit Torque Converter Spare Parts & Kits 5HP30 Torque Converter Spare Parts Pos #
ZF Part #
Description
Qty
0501 320 347 0501 320 348 0501 320 349 0501 320 353
5HP30 TC Washer 2.0 5HP30 TC Washer 2.2 5HP30 TC Washer 2.4 5HP30 TC Friction Plate
1 1 1 1
Where used (4168 028 ___) 213/221 213/221 213/221
Notes Selective Washer Selective Washer Selective Washer
213/221
5HP30 Torque Converter Kits Pos #
ZF Part #
Description
Qty
4168 298 067 5HP30 TC Rebuild Kit 4168 298 068 5HP30 TC Stator Kit
1 1
Where used
Notes
(4168 028 ___) 213/221
Parts are not sold individually
213/221
Parts are not sold individually
Note: The rebuild kit (4168 298 067) includes 3x Axial Needle Bearings, 2x Diaphragm Springs, 1x Sealing Ring, 1x Sealing Lip Ring, and 1x Snap Ring The stator kit (4168 298 068) includes 2x Thrust Washer, 1x Freewheel, and 1x Inner Freewheel Ring.
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 40
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Quotation / Order Form FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date:
Purchase Order #:
Customer Information Company Name: Street: Phone #: Email:
Contact: City, State & Zip: Fax #: Customer #:
Shipping Information Ship To: Street: Request Date:
Attention: City, State & Zip: Ship via:
Vehicle Information Make: Model Year:
Model: Transmission Spec:
Order Information Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Qty
Pos. #
ZF Part #
Signature:
All Rights Reserved
Description / Cust. Ref. No.
Date:
For Reference Only
© 2003 ZF Industries, Inc. - Page 41
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Notes
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 42
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Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc.
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 43
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ZF 6HP26 / 6HP28
6HP26 6HP28 Automatic Transmission Spare Parts Catalog
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Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Services. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Services believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright Printed in USA - Copyright © 2008 ZF Services No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Services.
Distributed By
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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Table of Contents 6HP26 / 6HP28
Technical Information Torque, Gear Ratio & Weight_________________________________________________________ 2 Oil Capacity______________________________________________________ 2 6HP26 / 6HP28 Lubricants______________________________________________________ 2 6HP26 / 6HP28 Technical Literature______________________________________________________ 2 6HP26 / 6HP28 General Transmission Oil Filling Procedure_________________________________________ 3-7 How To Use This Catalog______________________________________________________ 8 Type Plate Information______________________________________________________ 9 6HP26 1068 010 XXX / 6HP28 1068 040 XXX Spare Parts Gearbox Housing Group_______________________________________________________________ 10 Torque Converter Group_____________________________________________________________ 11 Oil Supply Group_____________________________________________________________ 12 Front Planetary Group_____________________________________________________________ 13 Rear Planetary Group_____________________________________________________________ 14 Coupling A Group_____________________________________________________________ 15 Coupling B Group_____________________________________________________________ 16 Coupling C Group_____________________________________________________________ 17 Coupling D Group_____________________________________________________________ 18 Coupling E Group_____________________________________________________________ 19 Output Group_____________________________________________________________ 20 Filter Group_____________________________________________________________ 21 Mechatronic Group_____________________________________________________________ 22 Gear Shift System E-Shift Group_____________________________________________________________ 23 Gear Shift System M-Shift Group_____________________________________________________________ 24 Parking Lock Group_____________________________________________________________ 25 Selective Shims, Snap Rings, Steel Plate & Kits Content 26 Selective Shims___________________________________________________ Selective Snap Rings_________________________________________________________ 27 - 28 Selective Steel Plate_________________________________________________________ 29 Kits Content________________________________________________________ 30 - 35
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. ©2008 ZF Services - 1 All Rights Reserved For Reference Only
Technical Information Torque, Gear Ratio & Weight Input Torque 326 ftlbs to 444 ftlbs
1 Gear
2 Gear
3 Gear
4 Gear
5 Gear
6 Gear
Rev Gear
Drive
Weight (incl. oil)
4.17
2.34
1.52
1.14
0.87
0.69
3.40
RWD
~196 lbs.
(model specific)
Oil Capacity 9.4 liters (10 Quarts) + 0.5 liter (0.53 Quarts) for cooling system 6HP26 / 6HP28 Lubricants Amount 1 Liter Bottle 20 Liter Canister 209 Liter Drum
ZF Part # S671 090 255 S671 090 253 S671 090 252
Oil Grade ZF LifeGuardFluid 6 ZF LifeGuardFluid 6 ZF LifeGuardFluid 6
Note: ZF recommends the use of LifeGuardFluid 6 for optimal performance. 6HP26 / 6HP28 Technical Literature Language English English English
ZF Part # 1068 766 702 1068 766 701 1068 766 704
Description 6HP26 / 6HP28 REPAIR MANUAL (CD) 6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - BMW (CD) 6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - AUDI (CD)
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 2 For Reference Only
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6HP26 / 6HP28 General Transmission Oil Filling Procedure Adding oil to 6HP26 / 6HP28 automatic transmission - general - up to overflow at 40°C
Checking
Refilling
Notes
Procedure if leaks are suspected
Procedure after repair, exchange of control unit or similar
Always note correct oil grade: see page 2 TE ML 11
Place car horizontally on hoist Switch off the hoist and apply the handbrake
Place car horizontally on hoist Switch off the hoist and apply the handbrake
Connect the tester in order to read off the transmission oil temperature and engine speed
Carry out the repair work
Start the engine
Connect the tester in order to read off the transmission oil temperature and engine speed
Select gears with engine running, at idle speed
With the engine stopped, add oil until it reaches the overflow lip
Select positions R and D and shift through as far as 3rd gear (manual/winter program)
Start the engine Top off the oil immediately to the overflow lip
Keep each gear selected for 3 seconds, then engage the parking lock
Select gears with engine running, at idle speed
- Car - Carmust muststand standlevel levelononthe the _hoist. _hoist. - The - Thedriven drivenwheels wheelsororthe the _transmission _transmissionoutput outputmust mustbebeat _a_at standstill for atforleast two two a standstill at least _minutes _minutesbefore beforechecking checkingthe the _oil _oillevel. level. Apply Applythe thehandbrake. handbrake. - Move - Moveselector selectorlever levertotoP.P. - EGS - EGSmust mustnot notbebeinin _emergency _emergencyprogram. program. - Switch - Switchthe themain mainconsumers, consumers, _for _forinstance instancethe theairair _conditioning, _conditioning,either eitherononororoffoff _according _accordingtotothe thecar car _manufacturer's instructions. _manufactuerer's instructions.
Select positions R and D and shift through as far as 3rd gear (manual/winter program)
Continued on Page 2
Keep each gear selected for 3 seconds, then engage the parking lock
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. ©2008 ZF Services - 3 All Rights Reserved For Reference Only
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6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued) Idle speed n_Mot = 650-950 1_Min according to manufacturer's specification. NO
YES Oil temperature between 30°C and 35°C
Engine fault: Oil adjustment not possible Eliminate the fault according to the engine repair manual
NO
Depending on condition, allow oil to cool down or run engine until warm Select gears with engine idling
Open filler plug on the housing
Oil emerges at an oil temperature below 35°C NO
YES
Transmision contains too little oil
Wait until oil temperature reaches 40°C + 10°C
Hold each gear for 3 seconds and engage parking lock
Increase oil level by adding oil until it flows out
Oil temperature must not exceed 50°C in any circumstances
Open the filler plug on the housing
Wait until oil temperature reaches 40°C + 10°C
Allow time to drip, then close the filler plug again
Select R and D by means of manual/winter program as far as 3rd gear
Oil emerges at an oil temperature below 35°C NO
YES
YES
Transmision contains too little oil
Wait until oil temperature reaches 40°C + 10°C
Increase oil level by adding oil until it flows out
Oil temperature must not exceed 50°C in any circumstances
Wait until oil temperature reaches 40°C + 10°C
Allow time to drip, then close the filler plug again
Oil temperature must not exceed 50°C in any circumstances Allow time to drip, then close the filler plug again
Oil temperature must not exceed 50°C in any circumstances Allow time to drip, then close the filler plug again
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 4 For Reference Only
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6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued) Oil service 6HP26 / 6HP28 BMW
Oil filler screw and oil level screw Internal hexagon
M18X1.5
Oil drain plug
M24X1
Internal hexagon
12 mm
Tightening torque
8 Nm
8 mm
Tightening torque 35 Nm ± 3.5 Nm
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 5 For Reference Only
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6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued) Oil service 6HP26 Ford
Oil filler screw and oil level screw Internal hexagon
M18X1.5
Oil drain plug
M24X1
Internal hexagon
10 mm
Tightening torque
8 Nm
8 mm
Tightening torque 35 Nm ± 3.5 Nm
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 6 For Reference Only
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6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued) Oil service 6HP26 / 6HP28 Jaguar
Oil filler screw and oil level screw Internal hexagon
M18X1.5
Oil drain plug
M24X1
Internal hexagon
10 mm
Tightening torque
8 Nm
8 mm
Tightening torque 35 Nm ± 3.5 Nm
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 7 For Reference Only
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How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www. zf.com/na. Spare Parts Each transmission is divide into groups (e.g. gearbox housing group). The position number (Position #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. Contact ZF for the most updated part number (for example: 6HP26 1068 010 XXX). Please, have the position number and model number prepared when you call. Thank you. Use our toll free Service-Hotline: 1-800-451-2595. The description (Description) identifies the spare part. The quantity (Quantity) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example OIL SUPPLY GROUP Position # 10.010 10.010/150 10.090
Description PUMP NEEDLE SLEEVE SHIM
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Quantity Notes 1 1 1 Selective shim; see page 26.
Selective Shims, Snap Rings, Steel Plate & Kits Content Each list for selective shims, snap rings or steel plate is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kits content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.
Mechatronic and Valve Body are only available as complete Service-Mechatronic.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 8 For Reference Only
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Type Plate Information The type plate is located on the main housing of the transmission. Please refer to the ZF transmission specification # when searching for spare parts and kits in this catalog.
Transmission Serial # 010 005
-26
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ZF Transmission Specification # Vehicle Manufacturer Transmission #
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 9 For Reference Only
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6HP26 1068 010 XXX / 6HP28 1068 040 XXX GEARBOX HOUSING GROUP Position # 01.010 01.050 01.060 01.064 01.070 01.080 01.100 01.140 01.220
Description GEARBOX HOUSING SEALING SLEEVE SEALING SLEEVE SEALING SLEEVE BREATHER TUBE BREATHER COVER SCREW PLUG SCREW PLUG PLUG
Quantity 1 2 1 1 1 1 1 1 1
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Notes Included in overhaul kit; see page 34. Included in overhaul kit; see page 34. Included in overhaul kit; see page 34.
M10X1; Included in overhaul kit; see page 34. M18X1.5 Included in overhaul kit; see page 34.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 10 For Reference Only
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TORQUE CONVERTER GROUP Position # 22.010 97.010 97.020 97.030
Description CONVERTER RETAINING CLIP BOLT + NUT HEXAGON BOLT
Quantity 1 1 1 1
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Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 11 For Reference Only
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OIL SUPPLY GROUP Position # 10.010 10.010/150 10.010/160 10.010/170 10.020 10.040 10.040/110 10.040/130 10.040/150 10.040/160 10.040/170 10.040/180 10.050 10.070 10.080 10.084 10.090
Description PUMP ASSEMBLY NEEDLE SLEEVE SNAP RING SHAFT SEAL ROUND SEALING RING INTERMEDIATE PLATE ASSEMBLY INTERMEDIATE PLATE CENTERING PLATE COUNTER SPRING PISTON RING PISTON RING COUNTER SPRING COUNTER SPRING ROUND SEALING RING TORX SCREW WITH USIT RING TORX SCREW WITH USIT RING SHIM
Quantity 1 1 1 1 1 1 1 1 6 1 1 4 11 1 13 14 1
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Notes
Included in overhaul kit; see page 34. Included in overhaul kit; see page 34.
M6X28 Included in overhaul kit; see page 34. Included in overhaul kit; see page 34. M6X28 M6X46 Included in overhaul kit; see page 34. Included in overhaul kit; see page 34. Selective shim; see page 26.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 12 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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FRONT PLANETARY DRIVE GROUP Position # 32.010 32.010/200 32.010/210 32.010/220 32.100 32.200
Description PLANETARY ASSEMBLY AXIAL NEEDLE BEARING SUN GEAR SNAP RING AXIAL NEEDLE BEARING OIL TRAY
Quantity 1 1 1 1 1 1
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Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 13 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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REAR PLANETARY DRIVE GROUP Position # 42.010 42.010/250 42.010/260 42.010/280 42.010/290 42.010/310 42.170 42.180 42.190 42.200 42.210
Description PLANET ASSEMBLY AXIAL WASHER AXIAL NEEDLE BEARING AXIAL NEEDLE BEARING AXIAL WASHER AXIAL WASHER RING GEAR SNAP RING OUTPUT SHAFT AXIAL WASHER AXIAL NEEDLE BEARING
Quantity 1 1 1.00 mm 1 1 1 3.20 mm 1 1 1 1 1 1.00 mm 1
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Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 14 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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COUPLING A GROUP Position # 70.010 70.030 70.040 70.050 70.060 70.080 70.090 70.100 70.130 70.140 70.150 70.170
Description CYLINDER PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING K-RING UNDULATING SPRING STEEL PLATE FRICTION PLATE SNAP RING
Quantity 1 1 1 1 1 1 1 1 1 6 5 1
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Notes
Included in overhaul kit; see page 34. Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
3.00 mm; Included in steel kit; see pages 32 & 33.
Included in friction kit; see pages 30 & 31. Selective snap ring; see page 27.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 15 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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COUPLING B GROUP Position # 72.010 72.020 72.050 72.060 72.070 72.080 72.100 72.110 72.120 72.124 72.130 72.140 72.144 72.150 72.170 72.200 72.210 72.300
Description SUN GEAR SHAFT PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING SNAP RING FIXING WASHER SNAP RING UNDULATING SPRING STEEL PLATE END PLATE FRICTION PLATE SNAP RING SEALING RING AXIAL NEEDLE BEARING AXIAL NEEDLE BEARING
Quantity 1 1 1 1 1 1 1 1 1 1 1 5 1 5 1 2 1 1
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Notes
Included in overhaul kit; see page 34. Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34. 2.50 mm 1.50 mm 2.10 mm; Included in steel kit; see pages 32 & 33.
Included in steel kit; see pages 32 & 33. Included in friction kit; see pages 30 & 31. Selective snap ring; see page 27. Included in overhaul kit; see page 34.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 16 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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COUPLING C GROUP Position # 75.010 75.010/140 75.030 75.040 75.050 75.070 75.080 75.084 75.100 75.120 75.140 75.160 75.180 75.200 75.240
Description CYLINDER FITTING KEY PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING STOP-RING SNAP RING UNDULATING SPRING FRICTION PLATE STEEL PLATE END PLATE SNAP RING ANGLE DISC AXIAL NEEDLE BEARING
Quantity 1 2 1 1 1 1 1 1 1 5 5 1 1 1 1
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Notes
Included in overhaul kit; see page 34. Included in overhaul kit; see page 34.
2.00 mm Included in friction kit; see pages 30 & 31. 3.00 mm; Included in steel kit; see pages 32 & 33. 3.90 mm; Included in steel kit; see pages 32 & 33.
Selective snap ring; see page 28.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 17 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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COUPLING D GROUP Position # 73.010 73.020 73.030 73.060 73.070 73.080 73.100 73.110 73.120 73.130 73.230 73.240 73.250 73.260
Description PISTON ROUND SEALING RING ROUND SEALING RING OIL DAM ROUND SEALING RING ROUND SEALING RING SPLIT RING SPLIT RING CUP SPRING SPLIT RING UNDULATING SPRING STEEL PLATE FRICTION PLATE END PLATE
Quantity 1 1 1 1 1 1 1 1 1 1 1 6 6 1
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Notes Included in overhaul kit; see page 34. Included in overhaul kit; see page 34. Included in overhaul kit; see page 34. Included in overhaul kit; see page 34.
2.10 mm; Included in steel kit; see pages 32 & 33.
Included in friction kit; see pages 30 & 31. Selective end plate; see page 29. Included in steel kit; see pages 32 & 33.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 18 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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COUPLING E GROUP Position # 71.010 71.020 71.030 71.040 71.060 71.080 71.090 71.094 71.100 71.140 71.150 71.160 71.170 71.180 71.190 71.240 71.260 71.280 71.290 71.300 71.310 71.330
Description INPUT SHAFT PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING FIXING PLATE SNAP RING UNDULATING SPRING STEEL PLATE FRICTION PLATE END PLATE SNAP RING PISTON RING SUN GEAR SHAFT AXIAL NEEDLE BEARING INTERMEDIATE SHAFT AXIAL NEEDLE BEARING DISC CARRIER SNAP RING ANGLE DISC
Quantity 1 1 1 1 1 1 1 1 1 1 7 7 1 1 3 1 1 1 1 1 1 1
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Notes
Included in overhaul kit; see page 34. Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34. 2.50 mm Included in steel kit; see pages 32 & 33. Included in friction kit; see pages 30 & 31. Included in steel kit; see pages 32 & 33. Selective snap ring; see page 28. Included in overhaul kit; see page 34.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 19 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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OUTPUT GROUP Position # 14.020 14.040 14.050 14.070 14.090 14.110 14.130 14.140 14.150 14.160
Description NEEDLE SLEEVE SNAP RING SHIM BALL BEARING SNAP RING SHAFT SEAL SHIM OUTPUT FLANGE SHAFT SEAL COLLAR NUT
Quantity 1 1 1 1 1 1 1 1 1 1
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Notes
Selective shim; see page 26.
Included in overhaul kit; see page 34. 1.00 mm Included in overhaul kit; see page 34.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 20 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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FILTER GROUP Position #
Description
03.010 03.010 03.010/014 03.010/020 03.010/030 03.010/120 03.010/130 03.010/150 03.010/160 03.020 03.030 03.030/20 03.050
FILTER KIT TYPE A PAN ASSEMBLY TYPE B GASKET TYPE A ROUND SEALING RING SCREW PLUG SCREW PLUG SCREW PLUG MAGNET CAP TORX SCREW OIL FILTER TYPE B ROUND SEALING RING GASKET TYPE B
Type A
Quantity 1 1 1 1 1 1 1 2 1 21 1 1 1
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Notes Included in filter kit; see page 30. (Integrated pan / filter assembly) Filter kit not available. Included in overhaul kit; see page 35. Included in overhaul kit; see page 35. Included in overhaul kit; see page 35. M30X1.5; Included in overhaul kit; see page 35. M10X1; Included in overhaul kit; see page 35.
M6X28.5 Included in overhaul kit; see page 35. Included in overhaul kit; see page 35.
Type B
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 21 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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MECHATRONIC GROUP Position # 27.460/030 27.460/020 27.520 27.700 27.730 27.740 N/A
Description GASKET GASKET GUIDE SLEEVE CAP CAPACITOR CLAMP MECHATRONIC
Quantity 2 2 1 1 1 1 1
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Notes Only available in overhaul kit; see page 35. Only available in overhaul kit; see page 35. Included in overhaul kit; see page 35.
Only complete Service-Mechatronics are available.
27.460/030 27.460/030 27.460/020 27.460/020
CAUTION! Only complete Service-Mechatronics are available. Contact your local ZF Parts distributor for more information.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 22 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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GEARSHIFT SYSTEM E-SHIFT GROUP Position # 06.010 06.030 06.050 06.060 06.070 06.090 06.150 06.170 06.170/110 06.170/120 06.170/130 06.190 06.210
Description SHAFT SEAL SELECTOR SHAFT PARKING LOCK DISC CLAMPING SLEEVE PIPE LEG SPRING LEVER ANGLE BRACKET ANGLE BRACKET ANGLE BRACKET HEXAGON NUT HEXAGON NUT CAP SCREW
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Quantity Notes 1 Included in overhaul kit; see page 35. 1 1 1 1 1 1 1 1 1 1 1 2 M16X14
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 23 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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GEARSHIFT SYSTEM M-SHIFT GROUP Position # 06.010 06.030 06.050 06.060 06.070 06.094 06.100
Description SHAFT SEAL SELECTOR SHAFT ROOSTER COMB CLAMPING SLEEVE PIPE DETENT SPRING TORX SCREW
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Quantity Notes Included in overhaul kit; see page 35. 2 1 1 1 1 1 2 M6X13
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 24 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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PARKING LOCK GROUP Position # 24.010 24.020 24.040 24.060 24.080 24.110 24.120
Description PIN SCREW PLUG PAWL LEG SPRING CONNECTING BAR GUIDING PLATE TORX SCREW
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Quantity Notes 1 1 Included in overhaul kit; see page 35. 1 1 1 1 4 M6X20
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 25 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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6HP26 1068 010 XXX / 6HP28 1068 040 XXX 6HP26 / 6HP28 SELECTIVE SHIM Position # Select. Parts Description 10.090 OIL SUPPLY SHIM 0730.009.529 SHIM 0730.009.528 SHIM 0730.009.527 SHIM 0730.009.526 SHIM 0730.009.525 SHIM 0730.009.524 SHIM 0730.009.523 SHIM 0730.009.522 SHIM 0730.009.521 SHIM 0730.009.520 SHIM 0730.009.519 SHIM 0730.009.518 SHIM 6HP26 / 6HP28 SELECTIVE SHIM Position # Select. Parts Description 14.050 OUTPUT SHIM 0730.112.651 SHIM 0730.112.650 SHIM 0730.112.649 SHIM 0730.112.648 SHIM 0730.112.647 SHIM 0730.112.646 SHIM 0730.112.645 SHIM 0730.112.644 SHIM 0730.112.643 SHIM
All Rights Reserved
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SELECTIVE SHIMS
Quantity 1 1 1 1 1 1 1 1 1 1 1 1
Notes 4.80 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60
Quantity 1 1 1 1 1 1 1 1 1
Notes 2.80 2.60 2.40 2.20 2.00 1.80 1.60 1.40 1.20
For a distributor in your area call ZF at 800-451-2595. For Reference Only
©2008 ZF Services - 26
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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6HP26 1068 010 XXX / 6HP28 1068 040 XXX 6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description 70.170 COUPLING A SNAP RING 0730.513.791 SNAP RING 0730.513.790 SNAP RING 0730.513.789 SNAP RING 0730.513.788 SNAP RING 0730.513.787 SNAP RING 0730.513.786 SNAP RING 0730.513.785 SNAP RING 0730.513.784 SNAP RING 0730.513.783 SNAP RING 0730.513.782 SNAP RING 0730.513.781 SNAP RING 0730.513.780 SNAP RING 0730.513.779 SNAP RING 6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description 72.170 COUPLING B SNAP RING 0730.513.791 SNAP RING 0730.513.790 SNAP RING 0730.513.789 SNAP RING 0730.513.788 SNAP RING 0730.513.787 SNAP RING 0730.513.786 SNAP RING 0730.513.785 SNAP RING 0730.513.784 SNAP RING 0730.513.783 SNAP RING 0730.513.782 SNAP RING 0730.513.781 SNAP RING 0730.513.780 SNAP RING 0730.513.779 SNAP RING
All Rights Reserved
SELECTIVE SNAP RINGS
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1
Notes 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1
Notes 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20
For a distributor in your area call ZF at 800-451-2595. For Reference Only
©2008 ZF Services - 27
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6HP26 1068 010 XXX / 6HP28 1068 040 XXX 6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description 75.180 COUPLING C SNAP RING 0730.513.791 SNAP RING 0730.513.790 SNAP RING 0730.513.789 SNAP RING 0730.513.788 SNAP RING 0730.513.787 SNAP RING 0730.513.786 SNAP RING 0730.513.785 SNAP RING 0730.513.784 SNAP RING 0730.513.783 SNAP RING 0730.513.782 SNAP RING 0730.513.781 SNAP RING 0730.513.780 SNAP RING 0730.513.779 SNAP RING 6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description 71.180 COUPLING E SNAP RING 1058.370.017 SNAP RING 1058.370.016 SNAP RING 1058.370.015 SNAP RING 1058.370.014 SNAP RING 1058.370.013 SNAP RING 1058.370.012 SNAP RING 1058.370.011 SNAP RING 1058.370.021 SNAP RING 1058.370.024 SNAP RING 1058.370.023 SNAP RING
All Rights Reserved
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SELECTIVE SNAP RINGS
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1
Notes 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20
Quantity 1 1 1 1 1 1 1 1 1 1
Notes 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80
For a distributor in your area call ZF at 800-451-2595. For Reference Only
©2008 ZF Services - 28
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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6HP26 1068 010 XXX / 6HP28 1068 040 XXX
SELECTIVE STEEL PLATE
6HP26 / 6HP28 SELECTIVE STEEL PLATE Position # Select. Parts Description Quantity 73.260 COUPLING D STEEL PLATE 1068.377.026 STEEL PLATE 1 1068.377.021 STEEL PLATE 1 1068.377.025 STEEL PLATE 1 1068.377.024 STEEL PLATE 1 1068.377.020 STEEL PLATE 1 1068.377.023 STEEL PLATE 1 1068.377.022 STEEL PLATE 1 1068.377.019 STEEL PLATE 1 1068.377.029 STEEL PLATE 1
All Rights Reserved
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Notes 4.20 3.90 3.60 3.30 3.00 2.70 2.40 2.10 1.80
For a distributor in your area call ZF at 800-451-2595. For Reference Only
©2008 ZF Services - 29
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Filter Kit (Plastic Oil Pan) – 1068 298 033 Position # 03.010
ZF Part # 1068 298 033
Description Plastic Oil Pan incl. Filter Gasket Round Sealing Ring
Quantity 1 1 1 1
Where used (1068 ___ ___) All All All All
Notes
6HP26 Friction Kit – 1068 298 034 Position # 70.150 71.160 72.150 73.250 75.120
ZF Part # 1068 277 004 1068 271 018 1068 277 002 1068 277 004 1068 277 002
Description Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate C
Quantity 5 7 5 7 5
Where used (1068 ___ ___)
Notes
See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below
6HP26 1068 010 ___ 026 028 to 039 043 to 046 051 to 057 059 062 to 067 069 to 071 073 to 079 082 to 086 091 to 098 100 to 106 113 to 119 128 to 129 138 160 179
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 30 For Reference Only
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Kits Content 6HP26 / 6HP28 Kits Content 6HP26 Friction Kit – 1068 298 035 Position # 70.150 71.160 72.150 73.250 75.120
ZF Part # 1068 277 004 1068 271 080 1068 277 002 1068 277 004 1068 277 002
Description Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate C
Quantity 5 6 5 7 5
Where used (1068 ___ ___)
Notes
See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below
6HP26 1068 010 ___ 122 130 135 to 137 161 to 165 175 to 178 181 184 to 185 190 197 203 to 206
6HP26 / 6HP28 Friction Kit – 1068 298 036 Position #
ZF Part #
70.150 71.160 72.150 73.250 75.120
1068 277 011 1068 271 080 1068 277 002 1068 277 011 1068 277 002
6HP26 1068 010 ___ 134 151 153 to 155 166 to 174 182 to 183
6HP28 1068 040 ___ 001 to 002 008 to 011 014 to 016
Description Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate C
Quantity 5 7 5 7 5
Where used (1068 ___ ___)
Notes
See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 31 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Steel Kit – 1068 298 037 Position # 70.140 71.150 71.170 72.140 72.144 73.240 73.260 73.260 73.260 73.260 73.260 73.260 73.260 73.260 73.260 75.140 75.160
ZF Part # 1068 377 020 1068 371 030 1068 371 069 1068 377 019 1068 372 043 1068 377 019 1068 377 026 1068 377 021 1068 377 025 1068 377 024 1068 377 020 1068 377 023 1068 377 022 1068 377 019 1068 377 029 1068 377 020 1068 377 021
Description Steel Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D 4.2 End Plate D 3.9 End Plate D 3.6 End Plate D 3.3 End Plate D 3.0 End Plate D 2.7 End Plate D 2.4 End Plate D 2.1 End Plate D 1.8 Steel Plate C End Plate C
Quantity 6 6 1 5 1 7 1 1 1 1 1 1 1 1 1 5 1
Where used (1068 ___ ___)
Notes
See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below
6HP26 6HP28 1068 010 ___ 1068 040 ___ 014 to 015 002 026 008 029 to 039 011 043 to 046 015 051 to 053 057 059 063 to 079 084 to 086 091 093 to 105 111 to 124 126 128 to 131 135 to 138 148 150 153 to 155 160 to 167 169 to 170 172 174 to 182 184 190 197 203 to 206 For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 32 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Steel Kit – 1068 298 038 Position #
ZF Part #
70.140 71.150 71.170 72.140 72.144 73.240 73.260 73.260 73.260 73.260 73.260 73.260 73.260 73.260 73.260 75.140 75.160
1068 377 020 1068 371 047 1068 371 069 1068 377 019 1068 372 043 1068 377 019 1068 377 026 1068 377 021 1068 377 025 1068 377 024 1068 377 020 1068 377 023 1068 377 022 1068 377 019 1068 377 029 1068 377 020 1068 377 021
6HP26 1068 010 ___ 028 054 062 082 to 083 092 106 125 127 134 151 to 152 168 171 173 183 185
6HP28 1068 040 ___ 001 009 to 010 014 016
Description Steel Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D 4.2 End Plate D 3.9 End Plate D 3.6 End Plate D 3.3 End Plate D 3.0 End Plate D 2.7 End Plate D 2.4 End Plate D 2.1 End Plate D 1.8 Steel Plate C End Plate C
Quantity 6 7 1 5 1 7 1 1 1 1 1 1 1 1 1 5 1
Where used (1068 ___ ___)
Notes
See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 33 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Overhaul Kit – 1068 298 030 Where used Position #
ZF Part #
Description
Quantity
1068 010 ___
Notes
1068 040 ___
01.050 01.060 01.064 01.100 01.220 10.010/170 10.010/170 10.040/160 10.040/170 10.020 10.070 10.084 70.040 70.040 70.050 70.090 70.090 72.050 72.060 72.100 72.200 75.040 75.040 75.050 75.050 73.020 73.020 73.030 73.070 73.080 73.080 71.030 71.040 71.090 71.190 71.190 14.110 14.150
0734 317 370 0734 317 371 0734 317 372 0501 321 921 0501 321 922 0750 111 436 0734 319 695 0734 401 291 0734 401 295 0734 313 083 0734 313 064 0750 112 076 0734 313 146 0501 320 476 0734 313 028 0734 313 180 0501 320 477 0734 313 147 1043 317 001 0734 313 147 0734 317 386 0734 313 180 0501 322 212 0734 313 783 0501 322 213 0734 313 146 0501 322 211 0734 313 029 0734 313 008 0734 313 033 0734 313 033 0734 313 007 0734 313 148 0734 313 040 0734 317 256 0734 317 392 0734 319 633 0734 310 418
Sealing Sleeve Sealing Sleeve Sealing Sleeve Screw Plug Plug Shaft Seal Shaft Seal Piston Ring Piston Ring Round Sealing Ring Round Sealing Ring Usit Ring Round Sealing Ring Profiled Seal Ring Round Sealing Ring Round Sealing Ring Profiled Seal Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Sealing Ring Round Sealing Ring Lipped Sealing Ring Round Sealing Ring Lipped Sealing Ring Round Sealing Ring Lipped Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Piston Ring Sealing Ring Shaft Seal Shaft Seal
2 1 1 1 1 1 1 1 1 1 1 14 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1
All All All All All Ford All except Ford All All All All All As needed As needed As needed As needed As needed All All All All All 6HP28X All 6HP28X 6HP28X 6HP28X All All All 6HP28X All All All As needed As needed All All
Gearbox housing Gearbox housing Gearbox housing Gearbox housing Gearbox housing Oil supply Oil supply Oil supply Oil supply Oil supply Oil supply Oil supply Coupling A Coupling A Coupling A Coupling A Coupling A Coupling B Coupling B Coupling B Coupling B Coupling C Coupling C Coupling C Coupling C Coupling D Coupling D Coupling D Coupling D Coupling D Coupling D Coupling E Coupling E Coupling E Coupling E Coupling E Output Output
Continued on next page.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 34 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Overhaul Kit – 1068 298 030 Where used Position #
ZF Part #
Description
Quantity
1068 010 ___
Notes
1068 040 ___
03.010/014 03.030/020 03.050 03.010/120 03.010/130 03.010/020 03.010/030 03.010/130 27.460/020 27.460/030 27.520 06.010 24.020
0501 323 155 0501 320 086 1068 303 017 0734 313 176 0501 321 921 0501 319 012 0501 318 960 0501 321 921 0501 321 776 0501 321 777 0501 216 272 0734 319 801 0501 214 941
Oil Pan Gasket Sealing Ring Gasket Round Sealing Ring Screw Plug Round Sealing Ring Screw Plug Screw Plug Gasket Gasket Guide Sleeve Shaft Seal Screw Plug
1 1 1 1 1 1 1 1 2 2 1 2 1
All All All All All All All All All All All All All
Filter Filter Filter Filter Filter Filter Filter Filter Mechatronic Mechatronic Mechatronic Gearshift system Parking lock
Kits may contain items not used in all applications.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 35 For Reference Only
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
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