ZF Passenger Car Transmissions - Overview Technical Literature Repair Manuals Transmission 4HP14 4HP18 4HP18 4HP18 4HP18FLA 4HP18FLE 4HP20 4HP22 4HP22 4HP24 4HP24A 5HP18 5HP19 5HP19FL 5HP19FLA 5HP19HL 5HP19HLA 5HP24 5HP24A 5HP30
Description 4HP14 Repair Manual 4HP18 Repair Manual (Saab) 4HP18 Repair Manual (Alfa, Fiat, Lancia) 4HP18 Repair Manual (PSA) 4HP18FLA Repair Manual 4HP18FLE Repair Manual 4HP20 Repair Manual (MB, PSA) 4HP22 Repair Manual (BMW) 4HP22 Repair Manual (PSA) 4HP24 Repair Manual 4HP24A Repair Manual 5HP18 Repair Manual 5HP19 Repair Manual 5HP19FL / FLA Repair Manual 5HP19FL / FLA Repair Manual 5HP19HL Repair Manual 5HP19HLA Repair Manual 5HP24 Repair Manual 5HP24A Repair Manual 5HP30 Repair Manual
Where used All 1036 000 ___ Certain 1050 000 ___ Certain 1050 000 ___ Certain 1050 000 ___
ZF Part # Language Old ZF Part # 1036 751 101 English 1050 751 101 English 1050 751 103 English 1050 751 102 English
Notes
Currently not available Currently not available Certain 1019 000 ___ Certain 1043 010 ___ Certain 1043 010 ___
1019 751 101 1043 751 110 1043 751 111
English English English Currently not available Currently not available
All 1056 000 ___ All 1060 000 ___ All 1060 030 ___ All 1060 040 ___
5HP18REP 5HP19REP 5HP19FLREP 5HP19FLREP
English English English English
1056 751 101 1060 751 101 1060 751 102 1060 751 102 Currently not available Currently not available
All 1058 000 ___ All 1058 020 ___ Certain 1055 000 ___
5HP24REP 5HP24AREP 5HP30REP
English English English
1058 751 101 1058 751 102 1055 751 101
Where used Certain 1019 000 ___ All 1056 000 ___ All 1060 000 ___ All 1060 030 ___ All 1060 040 ___
ZF Part # Language Old ZF Part # 1019 754 101 English 5HP18FD English 1056 754 101 5HP19FD English 1060 754 102 5HP19FLFD English 1060 754 101 5HP19FLFD English 1060 754 101
Note: 6-Speed Repair Manuals will be available soon
Functional Descriptions Transmission 4HP20 5HP18 5HP19 5HP19FL 5HP19FLA 5HP19HL 5HP19HLA 5HP24 5HP24A 5HP30
Description 4HP20 Functional Description (MB, PSA, Renault) 5HP18 Functional Description 5HP19 Functional Description 5HP19FL / FLA Functional Description 5HP19FL / FLA Functional Description 5HP19HL / HLA Functional Description 5HP19HL / HLA Functional Description 5HP24 / A Functional Description 5HP24 / A Functional Description 5HP30 Functional Description
Notes
Currently not available Currently not available All 1058 000 ___ All 1058 020 ___ All 1055 000 ___
5HP24FD 5HP24FD 5HP30FD
English English English
1058 754 101 1058 754 101 1055 754 101
Note: 4-Speed Functional Descriptions only available for 4HP20; 6-Speed Functional Descriptions will be available soon
Valve Body Information Transmission Description All 5-Speed 5-Speed Valve Body Manual
ZF Industries, Inc. - Passenger Car Transmissions
Where used All 5-Speed
For reference only!
ZF Part # 5HPVBMAN
Language Old ZF Part # English
Notes
© 2003 ZF Industries, Inc. - Page 1
ZF Passenger Car Transmissions - Overview Technical Literature
Wall Charts Transmission 4HP14 4HP18 4HP18 4HP20 4HP22 4HP22 4HP24 5HP18 5HP18 5HP19 5HP19FL 5HP19FLA 5HP19HL 5HP19HLA 5HP24 5HP24A 5HP30
Description 4HP14 Wall Chart - Explosive Picture (Peugeot) 4HP18 Colour Wall Chart 4HP18 Wall Chart - Explosive Picture (Saab) 4HP20 Wall chart Wall Chart - Explosive Picture 4HP22 Colour Wall Chart 4HP22 / 24 Wall Chart - Explosive Picture 4HP22 / 24 Wall Chart - Explosive Picture 5HP18 Colour Wall Chart 5HP18 Wall Chart - Explosive Picture 5HP19 Wall Chart - Explosive Picture 5HP19FL / FLA Wall Chart - Explosive Picture 5HP19FL / FLA Wall Chart - Explosive Picture 5HP19HL / HLA Wall Chart - Explosive Picture 5HP19HL / HLA Wall Chart - Explosive Picture 5HP24 Wall Chart - Explosive Picture 5HP24A Wall Chart - Explosive Picture 5HP30 Colour Wall Chart
ZF Industries, Inc. - Passenger Car Transmissions
Where used All 1036 000 ___ All 1050 000 ___ Certain 1050 000 ___ All 1019 000 ___ All 1043 010 ___ All 1043 010 ___ All 1043 030 ___ All 1056 000 ___ All 1056 000 ___ All 1060 000 ___ All 1060 030 ___ All 1060 040 ___ All 1060 050 ___ All 1060 060 ___ All 1058 000 ___ All 1058 020 ___ All 1055 000 ___
For reference only!
ZF Part # Language Old ZF Part # AAAAZFS014 English 1050 764 701 Eng/Ger AAAAZFS017 English 1019 764 001 Eng/Ger 1043 764 702 Eng/Ger AAAAZFS016 English AAAAZFS016 English 1056 764 701 Eng/Ger AAAAZFS018 English 1060 764 001 Eng/Ger 1060 764 002 Eng/Ger 1060 764 002 Eng/Ger 1060 764 003 Eng/Ger 1060 764 003 Eng/Ger 1058 764 001 Eng/Ger 1058 764 002 Eng/Ger 1055 764 701 Eng/Ger
Notes
© 2003 ZF Industries, Inc. - Page 2
ZF 5HP24
Automatic Transmission Spare Parts Catalog
Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc.
Distributed By
ZF 5HP24 Automatic Transmission - Spare Parts Catalog Table of Contents 5HP24 Transmission Overview (North American Applications) Make / Model / Model Year 5HP24 Technical Information Torque, Gear Ratio & Weight Transmission Oil Reference Guide 5HP24 Lubrications 5HP24 Technical Literature 5HP24 General Transmission Oil Filling Procedure 5HP24 Spare Parts How To Use This Catalog Gearbox Housing Group Input Group Oil Sump Group Oil Supply Group Output Group Converter Group Parking Lock Group Brake Group Planetary Drive Groups Clutch Pack Groups 5HP24 Valve Body Duct Plate Group Valve Housing Groups 5HP24 Selective Shims, Snap Rings & Kit Content 5HP24 Selective Shims & Snap Rings 5HP24 Kit Content Miscellaneous Quotation / Order Form Notes
All Rights Reserved
For Reference Only
02 03 03 03 03 04 06 07 10 11 12 13 15 16 17 18 20 27 29 35 38 41 42
© 2003 ZF Industries, Inc. - Page 1
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Transmission Overview (North American Applications) Make / Model / Model Year – BMW (A5S 440Z) Make Model Style BMW 540i E39 Sedan (M60) BMW BMW BMW BMW BMW BMW
Model Year 1997 – 1998 1998 – 1998 – 540i E39 Touring (M60) 1998 – 740i E38 Sedan (M62) 1997 – 1998 1998 – 2001 1998 – 2001 740iL E38 Sedan (M62) 1997 – 1998 1998 – 2001 1998 – 2001 840Ci E31 Coupe 1996 – 1997 X5 4.4i E53 SAV 1998 – X5 4.6is E53 SAV 2001 –
From – Up to Code OE Part # 01/97 – 09/98 TB 24 00 1 423 192 09/98 – TE 24 00 1 423 302 09/98 – TF 24 00 1 423 304 TF 24 00 1 423 304 01/97 – 09/98 TB 24 00 1 423 192 09/98 – TE 24 00 1 423 302 09/98 – TF 24 00 1 423 304 01/97 – 09/98 TB 24 00 1 423 192 09/98 – TE 24 00 1 423 302 09/98 – TF 24 00 1 423 304 PD 24 00 1 422 200 UP 24 00 1 423 949 UK 24 00 7 512 587
ZF Part # 1058 000 016 1058 000 021 1058 000 022 1058 000 022 1058 000 016 1058 000 021 1058 000 022 1058 000 016 1058 000 021 1058 000 022 1058 000 005 1058 000 029 1058 000 034
Make / Model / Model Year – Jaguar Make Jaguar
XK8
Model
Jaguar
XJ8
Jaguar
XJ8
Engine Model Year V8 – 4.0 Liter 1997 1997 1998 1998 1999 1999 V8 – 3.2 Liter 1997 – 1998 1998 – 2002 V8 – 4.0 Liter 1998 1998 1999 1999
OE Part # NJA4400AF NJA4400AG NJB4400AB NJB4400BA NNE4400AA NNE4400CA NJA4400BD NNE4400BA NJB4400AB NJB4400BA NNE4400AA NNE4400CA
ZF Part # 1058 000 009 1058 000 013 1058 000 015 1058 000 024 1058 000 026 1058 000 027 1058 000 014 1058 000 028 1058 000 015 1058 000 024 1058 000 026 1058 000 027
OE Part # TGD000190
ZF Part # 1058 000 032
Make / Model / Model Year – Land Rover Make Land Rover
Model Range Rover
Engine Model Year V8 – 4.4 liter 2003 –
Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP24 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits. Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits). Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission #
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 2
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Technical Information Torque, Gear Ratio & Weight Input Torque 420 Nm
1st Gear 3.57
2nd Gear 2.20
3rd Gear 1.51
4th Gear 1.00
5th Gear 0.80
Rev Gear 4.10
Weight
Oil Capacity
(approximate)
(approximate)
~95 kg (209 lbs.) ~9.9 liter (10.5 quart)
Transmission Oil Reference Guide Make BMW
Oil Grade ESSO LT 71141
Type Plate (color) Green
Jaguar
ESSO LT 71141
Green
Land Rover ESSO LT 71141
Green
ZF Part # 1058 000 005 1058 000 016 1058 000 021 1058 000 022 1058 000 029 1058 000 034 1058 000 009 1058 000 013 1058 000 014 1058 000 015 1058 000 024 1058 000 026 1058 000 027 1058 000 028 1058 000 032
OE Part # 24 00 1 422 200 24 00 1 423 192 24 00 1 423 302 24 00 1 423 304 24 00 1 423 949 24 00 7 512 587 NJA4400AF NJA4400AG NJA4400BD NJB4400AB NJB4400BA NNE4400AA NNE4400CA NNE4400BA TGD000190
5HP24 Lubrications Amount 20 Liter 205 Liter
ZF Part #
Where used
Description
0671 090 166 Oil ESSO LT 71141 (Canister) 0671 090 169 Oil ESSO LT 71141 (Drum)
(1058 000 ___)
Notes
All All
5HP24 Technical Literature Language
ZF Part #
English English Eng/Ger English
5HP24FD 5HP24REP 1058 764 001 5HPVBMAN
All Rights Reserved
Where used
Description 5HP24 Functional Description 5HP24 Repair Manual 5HP24 Wall Chart 5-Speed Valve Body Manual
For Reference Only
(1058 000 ___)
Notes
All All All All
© 2003 ZF Industries, Inc. - Page 3
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Technical Information (continued) 5HP24 General Transmission Oil Filling Procedure Position vehicle horizontally on hoist and apply the handbrake. Connect tester to read off transmission oil temperature and engine speed. With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole up to the edge of the overflow hole. Install fill plug (Pos. 01.220). Start the engine (large consumers, such as A/C should be switched on). Shift through gears with engine running at idle speed. Select R and D and use step shift (manual-winter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive). Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES Depending on value allow oil to cool down or warm up. Shift through gears with engine at idle speed. Select R and D and use step shift (manualwinter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Remove fill plug (Pos. 01.220) on housing. Continues on next page
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 4
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Technical Information (continued) 5HP24 General Transmission Oil Filling Procedure (continued) Continues from previous page Oil emerges at oil temperature below 95ºF (35ºC). NO YES Oil level in transmission is below minimum. Add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC). Oil temperature must not exceed 122ºF (50ºC). Allow time for excess oil to drip then install Fill Plug (Pos. 01.220). Torque Fill Plug to 35Nm ±3.5Nm (see also Repair Manual).
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 5
ZF 5HP24 Automatic Transmission - Spare Parts Catalog How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.
Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com.
Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example: Pos # 01.010
ZF Part #
1056 201 084 1056 201 087 01.010/110 1056 301 174 1056 301 175
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing
1 1 1 1
Where used (1056 000 ___) 087/088 081
Notes
087/088 081
Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 6
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts - Gearbox Housing Group Pos #
ZF Part #
01.010
Description
Qty
1058 201 034 1058 201 058 1058 201 064 1058 201 102 1058 201 107 01.010/110 1058 301 081 1058 301 082 1058 301 083 1058 301 123 1058 301 129 01.010/120 0734 319 623 0734 319 623
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Shaft Seal Shaft Seal
1 1 1 1 1 1 1 1 1 1 1 2
01.010/130 1058 306 017 1058 306 019 1058 306 027 1058 306 045
Selector Shaft Selector Shaft Selector Shaft Selector Shaft
1 1 1 1
01.010/140 1056 306 004 Pipe
1
01.010/150 01.010/160 01.010/180 01.010/200
1 1 1 2
1058 206 017 0501 320 396 1058 206 018 0736 101 240
Detent Disc Clamping Sleeve Detent Disc Torx Screw M6x13
01.010/210 0631 306 058 Cylindrical Pin
1
01.010/220 0631 330 154 Slotted Pin
1
01.010/230 0631 306 058 Cylindrical Pin
1
Where used (1058 000 ___) 016/021/022 009/013/014/015/024/ 026/027/028 005 029/034 032
Notes
016/021/022 005 009/013/014/015/024/ 026/027/028 032 029/034 016/021/022 * Available in kit 1058 298 022 005/014/015/024/026/ * Available in kit 1058 298 022 027/028/029/032/034 005/029/034 016/021/022 009/013/014/015/024/ 026/027/028 032 005/009/013/014/015/ 024/026/027/028/029/ 032/034 All All All All 005/016/021/022/029/ 032/034 All 009/013/014/015/024/ 026/027/028
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 7
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts - Gearbox Housing Group (continued) Pos # 01.020 01.040 01.050 01.060 01.070 01.080 01.090 01.100 01.110 01.120 01.130 01.140 01.150 01.210 01.220 01.230 01.240 01.350 01.360
ZF Part # 1056 324 018 1056 324 011 1058 324 005 1058 224 012 1056 324 016 0736 101 318 0636 308 015 1058 301 020 1058 301 021 1058 301 071 1058 301 019 1058 301 070 0736 101 233 0636 308 017 0636 308 025 0637 900 082 0637 900 082 0734 317 227 0732 041 085
Description
Where used
Qty
Pin Pawl Leg Spring Connecting Bar Guiding Plate Torx Screw M6x20 Screw Plug M12x1.5 Oil Tube Oil Tube Oil Tube Plug Bracket Torx Screw M6x15 Screw Plug M14x1.5 Screw Plug M18x1.5 Plug Plug Sealing Sleeve Compression Spring
1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1 2 2
(1058 000 ___)
Notes
All All All All All All All
* Available in kit 1058 298 022
All All All All All All All
* Available in kit 1058 298 022
All
* Available in kit 1058 298 022
All All All
* Available in kit 1058 298 022
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 8
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts - Gearbox Housing Group (continued) Pos # 01.370 01.480
01.490 01.500
ZF Part # 0630 502 078 0501 210 238 0501 211 566 0501 319 142 0501 319 191 0501 315 033 0501 315 033 0501 315 431 1058 301 072
Description
Where used
Qty
Retaining Ring Switch Switch Position Switch Switch Terminal Terminal Terminal Screen Sheet
2 1 1 1 1 2 3 1 1
01.520
0636 015 360 Hexagon Screw M6x20 0636 025 078 Hexagon Screw M6x15
2 2
01.550
0501 313 993 Cable Terminal
2
01.560
1058 301 050 Bracket 1058 301 145 Bracket
1 1
01.570
0501 315 137 Bracket 1058 301 050 Bracket
1 1
01.580
0636 015 360 Hexagon Screw M6x20
1
01.590
0636 015 360 Hexagon Screw M6x20
1
01.620
0636 015 360 Hexagon Screw M6x20
1
01.650
0501 315 118 Screw Plug M10x1
1
(1058 000 ___)
Notes
All 005 009/013/014/015/024/ 026/027/028 016/021/022/029/034 032 005/029/034 016/021/022 032 005/029/032/034 009/013/014/015/024/ 026/027/028 005/029/032/034 009/013/014/015/024/ 026/027/028/032 016/021/022/029/034 032 016/021/022/029/032/ 034 005 005/016/021/022/029/ 032/034 005/016/021/022/029/ 032/034 005/016/021/022/029/ 032/034 All * Available in kit 1058 298 022
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 9
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts - Input Group Pos # 02.240 02.250 02.260
ZF Part #
Description
Where used
Qty
1058 202 016 Bearing Set 0735 368 067 Axial Needle Bearing See Page 35 Intermediate Plate Shim
1 1 1
(1058 000 ___)
Notes
All All All
Selective Shim
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 10
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Oil Sump Group Pos #
ZF Part #
Description
Where used
Qty
Notes
(1058 000 ___)
03.010 1058 203 015 Oil Sump 03.010/110 1058 203 013 Oil Sump 03.010/120 1043 301 036 Magnet
1 1 4
All
03.010/130 0636 308 026 Screw Plug M16x1.5
1
All
03.030
0501 314 899 Gasket
1
All
03.050
0736 101 318 Torx Screw M6x22
22
03.080
0501 315 814 Stick-On Label
1
All All * Available in kit 1058 298 022 * Available in kit 5HP24FK * Available in kit 1058 298 022 * Available in kit 5HP24FK
All 005/016/021/022/029/ 032/034
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 11
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts - Oil Supply Group Pos #
ZF Part #
10.010 10.010/140 10.010/150 10.010/160 10.010/170 10.010/180 10.010/190 10.014 10.016 10.020 10.020/110 10.020/130 10.020/140 10.020/150 10.020/160 10.020/170 10.020/180 10.020/190 10.020/200 10.020/210 10.024 10.070 10.074 10.090 10.380
1058 210 061 1055 310 039 0735 298 136 0501 316 234 0750 111 254 0730 513 545 1043 319 058 0734 313 178 1058 310 074 1058 210 072 1058 310 081 0736 101 105 0734 401 248 1058 310 076 0732 042 580 1060 310 030 0501 315 119 0501 210 179 0734 313 182 0501 308 675 0501 315 821 0736 101 357 0736 101 060 0636 308 017 1043 325 007
Description
Where used
Qty
Pump Sealing Ring Needle Bearing Washer Shaft Seal Snap Ring Sleeve O-Ring Intermediate Sheet Intermediate Plate Intermediate Sheet Counters. Screw M6x15 Piston Ring Piston Compression Spring Sleeve Screw Plug M22x1.5 Breather O-Ring Locking Washer Gasket Torx Screw M6x35 Torx Screw M5x50 Screw Plug M14x1.5 Breather Cover
1 1 1 1 1 1 1 1 1 1 1 5 2 1 1 1 1 1 1 1 1 9 1 1 1
(1058 000 ___)
Notes
All All
* Available in kit 1058 298 022
All All All
* Available in kit 1058 298 022
All All All
* Available in kit 1058 298 022
All All All All All
* Available in kit 1058 298 022
All All All All
* Available in kit 1058 298 022
All All
* Available in kit 1058 298 022
All All
* Available in kit 1058 298 022
All All All
* Available in kit 1058 298 022
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 12
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Output Group Pos #
ZF Part #
14.010
1058 214 013 1058 214 014 1058 214 025 14.010/110 1058 314 007 1058 314 014 1058 314 027 14.010/120 0635 332 156
Description
Qty
Extension Extension Extension Extension Extension Extension Ball Bearing
1 1 1 1 1 1 1
0735 340 153 Ball Bearing
1
14.010/130 0630 502 104 Retaining Ring 14.010/140 0750 111 243 Shaft Seal
1 1
14.020
1 1 1 1 1
14.022 14.024
1058 314 009 1058 314 011 1058 314 025 0734 313 157 0637 900 123
Output Flange Output Flange Adapter O-Ring Protecting Cap
Where used (1058 000 ___) 009/013/014/015/024/ 026/027/028 005/016/021/022 029/034
Notes
005/016/021/022 009/013/014/015/024/ 026/027/028 029/034 029/034 005/009/013/014/015/ 016/021/022/024/026/ 027/028 All (except 032) All (except 032) * Available in kit 1058 298 022 009/013/014/015/024/ 026/027/028 005/016/021/022 029/034 029/034 029/034
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 13
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Output Group (continued) Pos # 14.030
ZF Part #
Description
Qty
0630 531 057 Retaining Ring
1
0737 502 175 Slotted Nut M45x1.5
1
14.040 14.040/110 14.040/120 14.040/140 14.060
1058 214 028 1058 314 031 0735 368 083 0734 319 520 0734 313 097
Cover Cover Axial Needle Bearing Shaft Seal O-Ring
1 1 1 1 1
14.070
0636 024 008 0636 024 008 0736 101 118 0736 101 194
Hexagon Screw M8x25 Hexagon Screw M8x25 Torx Screw M8x35 Torx Screw M6x25
6 10 10 4
14.072
0636 024 510 Hexagon Screw M8x35
4
14.080
See Page 35 See Page 35 0734 313 181 0501 317 775
1 1 1 1
14.110 14.120
Output Shim Output Shim O-Ring Snap Ring
Where used (1058 000 ___) 029/034 005/009/013/014/015/ 016/021/022/024/026/ 027/028 032
Notes
032 032 032 All * Available in kit 1058 298 022 009/013/014/015/024/ 026/027/028 005/016/021/022 029/034 032 009/013/014/015/024/ 026/027/028 All (except 032) Selective Shim 032 Selective Shim 032 032
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 14
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Converter Group Pos # 22.010
22.020
22.090 22.100
ZF Part #
Description
Qty
1058 322 009 1058 322 011 1058 322 016 1058 322 020 4168 026 376 4168 026 380 4168 026 381 4168 026 388 4168 026 389 4168 026 392 4168 026 396 4168 026 399 4168 028 299 0636 025 038 0636 024 036
Converter Bell Converter Bell Converter Bell Converter Bell Torque Converter L31 Torque Converter P32 Torque Converter Q32 Torque Converter J35 Torque Converter K35 Torque Converter N35 Torque Converter L35 Torque Converter F38 Torque Converter L51 Hexagon Screw M10x35 Hexagon Screw M10x90
1 1 1 1 1 1 1 1 1 1 1 1 1 6 14
Where used (1058 000 ___) 009/013/014/015/024/ 026/027/028 005/016/021/022/029 032 034
Notes
005/016 014/024 009/013/015 027/028 026 021 022 029/032 034 All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 15
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Parking Lock Group Pos # 24.050
ZF Part #
Description
Qty
1058 224 013 Parking Lock Wheel 1058 224 020 Parking Lock Wheel
1 1
Where used (1058 000 ___) All (except 032) 032
Notes
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 16
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Brake Group Pos # 31.050 31.090
ZF Part #
Description
Where used
Qty
1058 373 023 Snap Ring 0735 368 074 Axial Needle Bearing
1 1
(1058 000 ___)
Notes
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 17
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Planetary Drive Groups Pos # 32.100 32.110 32.120 32.130 32.140 32.150 32.190 32.210 32.240 32.250 32.290 32.330 32.340 32.360
ZF Part # 1058 232 077 1058 232 098 1058 332 068 1058 332 069 1058 232 058 1058 332 021 1058 332 007 0735 368 064 1058 332 054 1058 332 021 0734 313 137 1058 375 019 1058 274 001 1058 332 076
Description
Where used
Qty
Planet Carrier Planet Carrier Ring Gear Snap Ring Ring Gear Snap Ring Sun Gear Axial Needle Bearing Ring Gear Snap Ring O-Ring Disc Carrier Bearing Set Sun Gear
1 1 1 1 1 1 1 1 1 1 1 1 1 1
(1058 000 ___)
Notes
All All All All All All All All All All All
* Available in kit 1058 298 022
All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 18
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Planetary Drive Groups (continued) Pos # 42.010
ZF Part #
Description
Qty
1058 242 011 Planet Carrier 1058 242 012 Planet Carrier
1 1
Where used (1058 000 ___) All (except 032) 032
Notes
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 19
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Clutch Pack Groups Pos #
ZF Part #
Description
70.010 70.014
1058 270 036 Input Shaft 0734 313 151 O-Ring
1 1
70.020
1058 370 059 Piston
1
1058 370 101 Piston
1
70.030 70.040
0734 313 148 O-Ring 0734 313 163 O-Ring
1 1
70.050
0501 315 117 Cup Spring
1
0501 315 117 Cup Spring
2
70.060 70.070 70.080
1058 370 022 Oil Dam 0734 313 163 O-Ring 0730 513 920 Snap Ring
1 1 1
70.090
0501 315 746 Undulated Spring
1
0501 316 760 Undulated Spring
1
1058 370 053 1058 370 066 1058 270 020 1058 270 028
6 6 6 6
70.100 70.110
Where used
Qty
Steel Plate A Steel Plate A Friction Plate A Friction Plate A
Notes
(1058 000 ___) All
All * Available in kit 1058 298 022 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 All * Available in kit 1058 298 022 All * Available in kit 1058 298 022 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 All All
* Available in kit 1058 298 022
All 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 005/009 * Available in kit 1058 298 016 All (except 005/009) * Available in kit 1058 298 017 005/009 All (except 005/009)
70.120
1058 370 057 End Plate
1
All
70.140
See Page 36 Clutch A Snap Ring
1
All
* Available in kit 1058 298 014 * Available in kit 1058 298 015 * Available in kit 1058 298 016 * Available in kit 1058 298 017 Selective Snap Ring
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 20
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
72.010 72.020 72.030 72.040 72.050 72.060 72.062 72.080
1058 271 042 1058 371 039 0734 313 175 0734 313 007 0501 315 073 0501 315 320 1058 371 044 1058 371 010
72.082
0501 316 282 Undulated Spring
1
0501 316 761 Undulated Spring
1
1058 370 050 1058 370 073 1058 270 025 1058 270 029 1058 370 049 1058 370 076 See Page 36 0734 317 256 0735 368 078 1058 202 015 0735 368 079 1058 271 041 1058 272 015 1058 371 011
6 6 6 6 1 1 1 2 1 1 1 1 1 1
72.090 72.100 72.110 72.130 72.140 72.150 72.160 72.170 72.180 72.190 72.200
Where used
Qty
Cylinder B Piston O-Ring O-Ring Sealing Ring Cup Spring Fixing Washer Snap Ring
Steel Plate B Steel Plate B Friction Plate B Friction Plate B End Plate B End Plate B Clutch B Snap Ring Piston Ring Axial Needle Bearing Intermediate Shaft Axial Needle Bearing Disc Carrier Disc Carrier Snap Ring
1 1 1 1 1 1 1 1
Notes
(1058 000 ___) All All All
* Available in kit 1058 298 022
All
* Available in kit 1058 298 022
All
* Available in kit 1058 298 022
All All All 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 005/009 * Available in kit 1058 298 016 All (except 005/009) * Available in kit 1058 298 017 005/009 All (except 005/009) 005/009 All (except 005/009)
* Available in kit 1058 298 014 * Available in kit 1058 298 015 * Available in kit 1058 298 016 * Available in kit 1058 298 017
All
Selective Snap Ring
All
* Available in kit 1058 298 022
All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 21
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Clutch Pack Groups (continued) Pos # 73.010
ZF Part #
Description
Qty
1058 273 025 1058 273 031 1058 273 032 1058 273 035 1058 273 036 1058 273 040
Cylinder D Cylinder D Cylinder D Cylinder D Cylinder D Cylinder D
1 1 1 1 1 1
73.010/110 1058 273 028 1058 273 029 1058 273 033 1058 273 034 1058 273 039 73.010/140 0301 317 016 73.010/150 1058 373 039 1058 373 052 73.010/152 0734 313 169 73.010/154 0734 313 180
Cylinder D Cylinder D Cylinder D Cylinder D Cylinder D Fitting Key Piston Piston O-Ring O-Ring
1 1 1 1 1 2 1 1 1 1
Where used (1058 000 ___) 005/009 014 013/015/016/024 021/022/026/027/029/ 032 028 034 005/009/013/015/016/ 024 014 021/022/026/027/029/ 032 028 034
Notes
All All (except 034) 034 All
* Available in kit 1058 298 022
All
* Available in kit 1058 298 022
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 22
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
73.010/160 0501 315 494 Cup Spring 73.010/170 1058 373 003 Snap Ring
1 1
73.010/180 0501 316 282 Undulated Spring
1
0501 316 761 Undulated Spring
1
73.010/190 1058 370 050 1058 370 073 1058 370 073 1058 370 073 73.010/200 1058 270 025 1058 270 029 1058 270 029 1058 270 029 73.010/210 1058 370 049
Where used
Qty
Steel Plate D Steel Plate D Steel Plate D Steel Plate D Friction Plate D Friction Plate D Friction Plate D Friction Plate D End Plate D
4 3 4 5 4 3 4 5 1
73.010/210 1058 370 076 End Plate D
1
73.010/220
1
See Page 36 Clutch D Snap Ring
Notes
(1058 000 ___) All All 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 005/009 014/028 013/015/016/021/022/ 024/026/027/029/032 034 005/009 014/028 013/015/016/021/022/ 024/026/027/029/032 034
* Available in kit 1058 298 016 * Available in kit 1058 298 017 * Available in kit 1058 298 017 * Available in kit 1058 298 017 * Available in kit 1058 298 014 * Available in kit 1058 298 015 * Available in kit 1058 298 015 * Available in kit 1058 298 015
005/009 * Available in kit 1058 298 016 013/014/015/016/021/ 022/024/026/027/028/ * Available in kit 1058 298 017 029/032/034 All Selective Snap Ring
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 23
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
74.010 74.012 74.014 74.020 74.030
1058 375 020 0734 313 149 0734 313 007 0501 314 708 1058 375 002
74.040
0501 316 761 Undulated Spring
1
74.050
1058 370 050 Steel Plate E 1058 370 073 Steel Plate E
5 4
1058 370 073 Steel Plate E
5
1058 270 025 Friction Plate E 1058 270 029 Friction Plate E
5 4
1058 270 029 Friction Plate E
5
1058 370 049 1058 370 076 See Page 36 1058 373 040 0734 313 198 0734 313 151
1 1 1 1 1 1
74.060
74.070 74.090 74.130 74.140 74.150
Where used
Qty
Piston O-Ring O-Ring Cup Spring Split Ring
1 1 1 1 1
End Plate E End Plate E Clutch E Snap Ring Support Bush O-Ring O-Ring
Notes
(1058 000 ___) All All
* Available in kit 1058 298 022
All
* Available in kit 1058 298 022
All All 021/022/026/027/028/ 029/032/034 005/009 014/028 013/015/016/021/022/ 024/026/027/029/032/ 034 005/009 014/028 013/015/016/021/022/ 024/026/027/029/032/ 034 005/009 All (except 005/009) All
* Available in kit 1058 298 016 * Available in kit 1058 298 017 * Available in kit 1058 298 017 * Available in kit 1058 298 014 * Available in kit 1058 298 015 * Available in kit 1058 298 015 * Available in kit 1058 298 016 * Available in kit 1058 298 017 Selective Snap Ring
All All
* Available in kit 1058 298 022
All
* Available in kit 1058 298 022
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 24
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
Qty
75.010
1058 275 005 Cylinder C 1058 275 008 Cylinder C 1058 275 009 Cylinder C
1 1 1
75.010/110 75.010/120 75.010/130 75.010/140 75.010/150 75.010/160
1058 372 019 1058 275 002 0734 313 014 0734 313 025 0501 314 424 1055 376 025
1 1 1 1 1 1
Cylinder C Piston O-Ring O-Ring Cup Spring Split Ring
75.010/170 0501 315 746 Undulated Spring
1
0501 316 760 Undulated Spring
1
75.010/180 1058 370 053 1058 370 066 75.010/190 1058 270 020 1058 270 028 75.010/200 1058 370 052 1058 370 067 75.010/210 See Page 36 75.140 1058 275 007 75.140/110 1058 202 014 75.140/120 0301 302 040 75.140/130 0734 317 279
Steel Plate C Steel Plate C Friction Plate C Friction Plate C End Plate C End Plate C Clutch C Snap Ring Sun Gear Shaft Sun Gear Shaft O-Ring Sealing Ring
4 4 4 4 1 1 1 1 1 2 2
Where used (1058 000 ___) 005/009 013/014/015/016/024 021/022/026/027/028/ 029/032/034 All
Notes
All All
* Available in kit 1058 298 022
All
* Available in kit 1058 298 022
All All 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 005/009 * Available in kit 1058 298 016 All (except 005/009) * Available in kit 1058 298 017 005/009 All (except 005/009) 005/009 All (except 005/009)
* Available in kit 1058 298 014 * Available in kit 1058 298 015 * Available in kit 1058 298 016 * Available in kit 1058 298 017
All
Selective Snap Ring
All All All
* Available in kit 1058 298 022
All
* Available in kit 1058 298 022
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 25
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Spare Parts – Clutch Pack Groups (continued) Pos # 77.010 77.020 77.030 77.040 77.050 77.060 77.070 77.080 77.090 77.100 77.110 77.120 77.120/110 77.120/120 77.120/130 77.120/140 77.120/150 77.130 77.140 77.210
ZF Part # 1058 277 001 0635 303 058 0630 513 037 0501 212 967 0501 313 573 1055 376 025 1055 370 088 1055 374 024 1055 374 030 1055 270 069 1055 270 072 1055 376 052 1055 376 054 See Page 37 1058 277 006 1058 276 019 0501 209 988 1055 376 037 1055 376 039 1055 376 034 0630 503 028 0734 313 096 0736 401 071
Description Cylinder F Needle Sleeve Snap Ring Piston Cup Spring Split Ring Spring Clutch Disc Steel Plate F Steel Plate F Friction Plate F Friction Plate F End Plate F End Plate F Clutch F Snap Ring Free Wheel Free Wheel Ring Free Wheel Free Wheel Ring Fixing Washer Snap Ring Snap Ring O-Ring Counters. Screw M8x24
Where used
Qty 1 1 1 1 1 1 1 6 6 6 6 1 1 1 1 1 1 1 1 1 1 1 12
Notes
(1058 000 ___) All All All All All All All 005/009 All (except 005/009)
* Available in kit 1058 298 016 * Available in kit 1058 298 017
005/009 All (except 005/009)
* Available in kit 1058 298 014 * Available in kit 1058 298 015
005/009 All (except 005/009)
* Available in kit 1058 298 016 * Available in kit 1058 298 017
All
Selective Snap Ring
All All All All All All All All
* Available in kit 1058 298 022
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 26
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Valve Body – Duct Plate Group Pos # 27.010 27.020 27.024 27.030 27.034 27.040 27.044
ZF Part #
Description
27.050 27.060 27.070
1058 327 085 1056 327 019 1056 327 079 1056 327 094 1056 327 021 1056 327 020 0501 314 645 1068 227 039 1056 327 019 1056 327 094 1056 327 019
27.074
1060 227 019 Valve
1
27.086 27.090 27.094 27.100
1043 326 037 0501 313 177 1060 227 019 1058 327 045
1 1 1 1
27.110
1058 327 032 Intermediate Sheet
1
1058 327 070 Intermediate Sheet
1
27.120 27.130 27.140 27.150 27.160 27.170 27.172
1055 327 049 0736 101 065 1055 327 050 0736 101 065 0501 310 401 1055 327 133 0736 101 094
Ledge Torx Screw M5x22 Ledge Torx Screw M5x22 Speed Sensor Bracket Torx Screw M5x12
1 4 1 3 1 1 1
27.180
1058 327 035 Intermediate Sheet
1
1058 327 066 Intermediate Sheet
1
27.190 27.200 27.210 27.220
0631 302 165 0736 101 092 1058 327 008 0630 302 103 0736 101 090 27.230 0736 101 059 27.260 1058 227 019 27.260/116 0501 209 253 27.280 1058 327 026 27.300 0501 308 004 27.310 0501 209 749 27.400 0736 101 069 27.410 0736 101 176 27.450 0501 004 925
Duct Plate Valve Orifice D=1.0 Valve Orifice D=2.2 Valve Orifice D=1.4 Valve Orifice D=1.5 Valve Orifice D=1.2 Rubber Part Piston Valve Orifice D=1.0 Valve Orifice D=1.4 Valve Orifice D=1.0
1 1 1 1 1 1 1 1 1 1 1
Ball Screen Valve Gasket
Cylindrical Pin Torx Screw M5x40 Guide Sheet Spring Washer Torx Screw M5x55 Torx Screw M5x55 Wiring Harness O-Ring Retaining Clamp Cable Terminal Filter Torx Screw M6x60 Torx Screw M6x30 Filter
Where used
Qty
1 10 2 2 2 10 1 2 1 1 1 17 5 1
All All All All All All All All
* Available in kit 1058 298 022 * Available in kit 1058 298 022
All All All 021/022/026/027/028/ 029/032/034 All All All All * Available in kit 1058 298 022 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 All All All All All All All 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 All All All All All All All All
* Available in kit 1058 298 022
All All All All All All
27.460
0734 313 181 O-Ring
1
All
27.470 27.500
0736 617 064 Torx Screw M5x14 0501 310 401 Speed Sensor
2 1
All
Note: Parts marked with * are only available in kits. All Rights Reserved For Reference Only
Notes
(1058 000 ___)
* Available in kit 5HP24FK * Available in kit 1058 298 022 * Available in kit 5HP24FK
All
© 2003 ZF Industries, Inc. - Page 27
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Valve Body – Duct Plate Group (continued) Pos # 27.510 27.520
ZF Part #
Description
Where used
Qty
1055 327 034 Bracket 0736 101 233 Torx Screw M6x15
1 1
(1058 000 ___)
Notes
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 28
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Valve Body – Valve Housing Groups Pos # 50.010 50.020 50.030 50.040 50.050 50.060 50.070 50.080 50.094 50.096 50.100 50.110 50.114 50.118 50.126
ZF Part # 1058 327 020 1058 327 022 1056 327 173 1058 327 016 1058 327 024 0732 042 504 0732 042 534 1058 327 044 0732 042 477 1058 327 030 0732 042 633 1055 327 098 1055 327 064 1055 327 052 0732 042 492 1055 327 101 1043 323 105 1055 327 059
Description
Qty
Valve Housing Valve Housing Selector Shift Valve Piston Piston Compression Spring Compression Spring Piston Compression Spring Piston Compression Spring Piston Stop Plate Piston Compression Spring Sealing Cap Support Plate Piston
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Where used (1058 000 ___) 014 All (except 014)
Notes
All 014 All (except 014) All (except 014) 014 All All All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 29
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Valve Body – Valve Housing Groups (continued) Pos # 50.128 50.138 50.142 50.146 50.148 50.156 50.158 50.166 50.170 50.180 50.190 50.220 50.230 50.240 50.250 50.260 50.270
ZF Part #
Description
Qty
0732 041 523 Compression Spring
1
0732 042 123 Compression Spring
1
1043 326 169 0732 041 526 1043 326 169 0732 041 809 1043 326 289 0732 042 561 1043 326 289 0732 042 561 1043 326 289 0732 042 561 1055 327 043 0736 101 094 1055 327 044 0736 101 094 1058 327 021 0736 101 094
1 1 1 1 1 1 1 1 1 1 1 5 1 4 1 2
Valve Spool Compression Spring Valve Spool Compression Spring Piston Compression Spring Piston Compression Spring Piston Compression Spring Cover Torx Screw M5x12 Cover Torx Screw M5x12 Cover Torx Screw M5x12
Where used (1058 000 ___) 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 All
Notes
All All All All All All All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 30
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
51.010 51.020
1058 327 063 Valve Housing 1058 327 017 Damper Piston
1 1
51.030
0732 041 547 Compression Spring
1
0732 042 736 Compression Spring
1
1056 327 028 0732 041 462 1056 327 029 0732 041 462 1055 327 023 0732 041 826 1055 327 059 0732 042 022 1055 327 058 0732 041 462 1055 327 054 1055 327 055
1 1 1 1 1 1 1 1 1 1 1 1
51.050 51.060 51.070 51.080 51.090 51.100 51.110 51.120 51.130 51.140 51.150 51.160
Where used
Qty
Piston Compression Spring Gear Shift Slide Compression Spring Piston Compression Spring Piston Compression Spring Piston Compression Spring Piston Bush
Notes
(1058 000 ___) All All 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 All All All All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 31
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
51.180 51.190 51.200 51.210 51.230 51.240
1056 327 001 0732 041 606 1058 327 017 0732 041 547 1055 327 046 0736 101 094
51.250 51.260
Description Piston Compression Spring Damper Piston Compression Spring Cover Torx Screw M5x12
Where used
Qty
Notes
(1058 000 ___)
1 1 1 1 1 10
All
0750 132 122 Solenoid Valve
3
All
0501 209 875 Pressure Regulator
1
0501 210 060 Pressure Regulator
1
All All All All All * Available in kit 1060 298 034 * Available in kit 1060 298 035
51.260/010 0634 316 523 O-Ring
1
51.260/020 0734 313 220 O-Ring
1
005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 021/022/026/027/028/ 029/032/034 005/009/013/014/015/ 016/024
51.270
4
All
51.270/020 0734 313 134 O-Ring
1
All
51.280 51.290
1 9
All
0501 208 542 Pressure Regulator
1058 327 055 Fixing Plate 0736 101 094 Torx Screw M5x12
* Available in kit 1060 298 035 * Available in kit 1060 298 034 * Available in kit 1060 298 034 * Available in kit 1058 298 022 * Available in kit 1060 298 035 * Available in kit 1060 298 034 * Available in kit 1060 298 035 * Available in kit 1058 298 022 * Available in kit 1060 298 034 * Available in kit 1060 298 035
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 32
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Qty
55.010
1058 327 059 Valve Housing
1
55.020
1058 327 068 Valve Housing 1058 327 075 Valve Housing 1055 327 065 Piston
1 1 1
55.030
0732 041 894 Compression Spring
1
0732 042 034 Compression Spring
1
1055 327 059 0732 042 123 1043 326 169 0732 041 809 1055 327 076 1055 327 091 0732 042 382 1043 326 169
1 1 1 1 1 1 1 1
55.040 55.050 55.060 55.070 55.080 55.090 55.100
Piston Compression Spring Valve Spool Compression Spring Piston Piston Compression Spring Valve Spool
Where used (1058 000 ___) 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032 034
Notes
All 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 All All All All 034 All (except 034) All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 33
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
55.110 55.120 55.130
0732 042 504 Compression Spring 1043 326 169 Valve Spool 0732 041 809 Compression Spring
1 1 1
55.140
1019 327 012 Piston 1019 327 039 Piston 1055 327 059 Piston
1 1 1
55.150
0732 041 462 Compression Spring
1
0732 041 667 Compression Spring
1
1055 327 059 0732 041 526 1055 327 047 0736 101 094 1058 327 038 0732 042 676
1 1 1 9 1 1
55.160 55.170 55.190 55.200 55.220 55.240
Where used
Qty
Piston Compression Spring Cover Torx Screw M5x12 Valve Compression Spring
Notes
(1058 000 ___) All All All 021/022/026/027/028/ 029/032 034 005/009/013/014/015/ 016/024 021/022/026/027/028/ 029/032/034 005/009/013/014/015/ 016/024 All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 34
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Selective Shims & Snap Rings 5HP24 Selective Shim Pos # 02.260
Select. Parts 0730 109 662 0730 109 663 0730 109 664 0730 109 665 0730 109 666 0730 109 667 0730 109 668 0730 109 669 0730 109 670
Description Qty Intermediate Plate Shim 1 All Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80 Shim A=3.00
Where used (1058 000 ___)
5HP24 Selective Shim Pos # 14.080
Select. Parts 0730 108 718 0730 108 719 0730 108 720 0730 108 721 0730 108 722 0730 108 723 0730 108 724 0730 108 725 0730 108 726 0730 108 727 0730 108 728 0730 108 729
Description Output Shim Shim A=1.00 Shim A=1.20 Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80 Shim A=3.00 Shim A=3.20
Qty Where used (1058 000 ___) 1 All (except 032)
Description Output Shim Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80 Shim A=3.00 Shim A=3.20 Shim A=3.40 Shim A=3.60 Shim A=3.80 Shim A=4.00 Shim A=4.20
Qty 1 032
5HP24 Selective Shim Pos # 14.080
Select. Parts 0730 105 269 0730 105 270 0730 105 271 0730 105 272 0730 105 273 0730 105 274 0730 105 275 0730 105 276 0730 111 680 0730 111 681 0730 111 682
All Rights Reserved
For Reference Only
Where used (1058 000 ___)
© 2003 ZF Industries, Inc. - Page 35
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Selective Shims & Snap Rings (continued) 5HP24 Selective Snap Ring Pos # 70.140
Select. Parts 1058 370 023 1058 370 024 1058 370 021 1058 370 011 1058 370 012 1058 370 013 1058 370 014 1058 370 015 1058 370 016 1058 370 017
Description Clutch A Snap Ring Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60
Qty 1 All
Where used (1058 000 ___)
Qty 1 All 1 All 1 All
Where used (1058 000 ___)
Qty 1 All
Where used (1058 000 ___)
5HP24 Selective Snap Ring Pos # 72.130 73.010/220 74.090
Select. Parts
1058 371 024 1058 371 021 1058 371 011 1058 371 012 1058 371 013 1058 371 014 1058 371 015 1058 371 016 1058 371 017 1058 371 018 1058 371 019 1058 371 020 1058 371 036
Description Clutch B Snap Ring Clutch D Snap Ring Clutch E Snap Ring Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60 Snap Ring A=3.80 Snap Ring A=4.00 Snap Ring A=4.20 Snap Ring A=4.40 Snap Ring A=4.60
5HP24 Selective Snap Ring Pos # 75.010/210
Select. Parts 0730 513 591 0730 513 592 0730 513 593 0730 513 594 0730 513 595 0730 513 596 0730 513 597
All Rights Reserved
Description Clutch C Snap Ring Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40
For Reference Only
© 2003 ZF Industries, Inc. - Page 36
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Selective Shims & Snap Rings (continued) 5HP24 Selective Snap Ring Pos # 77.110
Select. Parts 1055 370 007 1055 370 010 1055 370 011 1055 370 014
All Rights Reserved
Description Clutch F Snap Ring Snap Ring A=2.60 Snap Ring A=3.00 Snap Ring A=3.40 Snap Ring A=3.80
Qty 1 All
For Reference Only
Where used (1058 000 ___)
© 2003 ZF Industries, Inc. - Page 37
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Kit Content 5HP24 Fiber Clutch Kit – 1058 298 014 Pos #
ZF Part #
70.110 72.100 73.010/200 74.060 75.010/190 77.090
1058 270 020 1058 270 025 1058 270 025 1058 270 025 1058 270 020 1055 270 069
Description
Qty
Friction Plate A Friction Plate B Friction Plate D Friction Plate E Friction Plate C Friction Plate F
6 6 4 5 4 6
Where used
Notes
(1058 000 ___) 005/009 005/009 005/009 005/009 005/009 005/009
5HP24 Fiber Clutch Kit – 1058 298 015 Pos # 70.110 72.100
ZF Part #
Description
Qty
Where used (1058 000 ___) All (except 005/009)
1058 270 028 Friction Plate A 1058 270 029 Friction Plate B
6 6
73.010/200 1058 270 029 Friction Plate D
5
All (except 005/009)
74.060 1058 270 029 Friction Plate E 75.010/190 1058 270 028 Friction Plate C 77.090 1055 270 072 Friction Plate F
5 4 6
All (except 005/009)
Notes
All (except 005/009) 014/028 use 3 pieces; 013/015/016/021/022/024/026/ 027/029/032 use 4 pieces 014/028 use 4 pieces
All (except 005/009) All (except 005/009)
5HP24 Steel Kit – 1058 298 016 Pos #
ZF Part #
70.100 70.120 72.090 72.110 73.010/190 73.010/210 74.050 74.070 75.010/180 75.010/200 77.080 77.100
1058 370 053 1058 370 057 1058 370 050 1058 370 049 1058 370 050 1058 370 049 1058 370 050 1058 370 049 1058 370 053 1058 370 052 1055 374 024 1055 376 052
Description
Qty
Steel Plate A End Plate A Steel Plate B End Plate B Steel Plate D End Plate D Steel Plate E End Plate E Steel Plate C End Plate C Steel Plate F End Plate F
6 1 6 1 4 1 5 1 4 1 6 1
Where used
Notes
(1058 000 ___) 005/009 005/009 005/009 005/009 005/009 005/009 005/009 005/009 005/009 005/009 005/009 005/009
5HP24 Steel Kit – 1058 298 017 Pos # 70.100 70.120 72.090 72.110
ZF Part # 1058 370 066 1058 370 057 1058 370 073 1058 370 076
Description
Qty
Steel Plate A End Plate A Steel Plate B End Plate B
6 1 6 1
Where used (1058 000 ___) All (except 005/009)
Notes
All (except 005/009) All (except 005/009) All (except 005/009)
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 38
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Kit Content (continued) 5HP24 Steel Kit – 1058 298 017 (continued) Pos #
ZF Part #
Description
Where used
Qty
Notes
(1058 000 ___)
73.010/190 1058 370 073 Steel Plate D
5
All (except 005/009)
73.010/210 74.050 74.070 75.010/180 75.010/200 77.080 77.100
1 5 1 4 1 6 1
All (except 005/009)
1058 370 076 1058 370 073 1058 370 076 1058 370 066 1058 370 067 1055 374 030 1055 376 054
End Plate D Steel Plate E End Plate E Steel Plate C End Plate C Steel Plate F End Plate F
All (except 005/009)
014/028 use 3 pieces; 013/015/016/021/022/024/026/ 027/029/032 use 4 pieces 014/028 use 4 pieces
All (except 005/009) All (except 005/009) All (except 005/009) All (except 005/009) All (except 005/009)
5HP24 Overhaul Kit – 1058 298 022 Pos #
ZF Part #
01.010/120 01.090 01.210 01.220 01.350 01.650 03.010/130 03.030 10.010/140 10.010/170 10.014 10.020/140 10.020/180 10.020/200 10.024 10.090 14.010/140 14.060 27.044
0734 319 623 0636 308 015 0636 308 017 0636 308 025 0734 317 227 0501 315 118 0636 308 026 0501 314 899 1055 310 039 0750 111 254 0734 313 178 0734 401 248 0501 315 119 0734 313 182 0501 315 821 0636 308 017 0750 111 243 0734 313 097 0501 314 645 1068 227 039 27.100 1058 327 045 27.260/116 0501 209 253 27.460 0734 313 181 32.290 0734 313 137
Description Shaft Seal Screw Plug M12x1.5 Screw Plug M14x1.5 Screw Plug M18x1.5 Sealing Sleeve Screw Plug M10x1 Screw Plug Gasket Sealing Ring Shaft Seal O-Ring Piston Ring Screw Plug M22x1.5 O-Ring Gasket Screw Plug M14x1.5 Shaft Seal O-Ring Rubber Part Piston Gasket O-Ring O-Ring O-Ring
2 1 2 1 2 7 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1
51.260/020 0734 313 220 O-Ring
1
51.270/020 70.014 70.030 70.040 70.070 72.030
4 1 1 1 1 1
0734 313 134 0734 313 151 0734 313 148 0734 313 163 0734 313 163 0734 313 175
Where used
Qty
O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring
Notes
(1058 000 ___) All
016/021/022 use 1 piece
All All All All All All All All All All All All All All All All (except 032) All All All
Early valve body Late valve body
All All All All 005/009/013/014/015/ 016/024 All All All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 39
ZF 5HP24 Automatic Transmission - Spare Parts Catalog 5HP24 Kit Content (continued) 5HP24 Overhaul Kit – 1058 298 022 (continued) Pos #
ZF Part #
72.040 72.050 72.140 73.010/152 73.010/154 74.012 74.014 74.140 74.150 75.010/130 75.010/140 75.140/020 75.140/130 77.140
0734 313 007 0501 315 073 0734 317 256 0734 313 169 0734 313 180 0734 313 149 0734 313 007 0734 313 198 0734 313 151 0734 313 090 0734 313 025 0301 302 040 0734 317 279 0734 313 096
Description
Where used
Qty
O-Ring Sealing Ring Piston Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Sealing Ring O-Ring
1 1 2 1 1 1 1 1 1 1 1 2 2 1
Notes
(1058 000 ___) All All All All All All All All All All All All All All
5HP24 Solenoid Kit – 1060 298 034 Pos #
ZF Part #
Description
Where used
Qty
51.250
0750 132 122 Solenoid Valve
3
51.260
0501 210 060 Pressure Regulator
1
51.260/010 0634 316 523 O-Ring
1
51.270 0501 208 542 Pressure Regulator 51.270/020 0734 313 134 O-Ring
4 1
Notes
(1058 000 ___) All 021/022/026/027/028/ 029/032/034 021/022/026/027/028/ 029/032/034 All All
5HP24 Solenoid Kit – 1060 298 035 Pos #
ZF Part #
Description
Where used
Qty
51.250
0750 132 122 Solenoid Valve
3
51.260
0501 209 875 Pressure Regulator
1
51.260/020 0734 313 220 O-Ring
1
51.270 0501 208 542 Pressure Regulator 51.270/020 0734 313 134 O-Ring
4 1
Notes
(1058 000 ___) All 005/009/013/014/015/ 016/024 005/009/013/014/015/ 016/024 All All
5HP24 Filter Kit – 5HP24FK Pos #
ZF Part #
03.010/130 03.030 27.450 27.460
0636 308 026 0501 314 899 0501 004 925 0734 313 181
Description
Where used
Qty
Screw Plug M16x1.5 Gasket Filter O-Ring
1 1 1 1
(1058 000 ___)
Notes
All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 40
ZF 5HP24 Automatic Transmission - Spare Parts Catalog Quotation / Order Form FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date:
Purchase Order #:
Customer Information Company Name: Street: Phone #: Email:
Contact: City, State & Zip: Fax #: Customer #:
Shipping Information Ship To: Street: Request Date:
Attention: City, State & Zip: Ship via:
Vehicle Information Make: Model Year:
Model: Transmission Spec:
Order Information Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Qty
Pos. #
ZF Part #
Signature:
All Rights Reserved
Description / Cust. Ref. No.
Date:
For Reference Only
© 2003 ZF Industries, Inc. - Page 41
ZF 5HP24 Automatic Transmission - Spare Parts Catalog Notes
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 42
Driveline and Chassis Technology
5HP24SPC0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email
[email protected] Web www.zf-group.com
ZF 5HP24A
Automatic Transmission Spare Parts Catalog
Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc.
Distributed By
ZF 5HP24A Automatic Transmission - Spare Parts Catalog Table of Contents 5HP24A Transmission Overview (North American Applications) Make / Model / Model Year 5HP24A Technical Information Torque, Gear Ratio & Weight Transmission Oil Reference Guide 5HP24A Lubrications 5HP24A Technical Literature 5HP24A General Transmission Oil Filling Procedure 5HP24A General Differential Oil Filling Procedure 5HP24A General Transfer Case Oil Filling Procedure 5HP24A Spare Parts How To Use This Catalog Gearbox Housing Group Input Group Oil Sump Group Oil Supply Group Converter Group Parking Lock Group Brake Group Planetary Drive Groups Front Axle Differential Group Rear Axle Output Group Front Axle Output Group Internal Differential Lock Group Clutch Pack Groups 5HP24A Valve Body Duct Plate Group Valve Housing Groups 5HP24A Selective Shims, Snap Rings & Kit Content 5HP24A Selective Shims & Snap Rings 5HP24A Kit Content Miscellaneous Quotation / Order Form Notes
All Rights Reserved
For Reference Only
02 03 03 03 03 04 06 07 08 09 11 12 13 14 15 16 17 19 21 23 25 26 32 34 39 45 49 50
© 2003 ZF Industries, Inc. - Page 1
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Transmission Overview (North American Applications) Make / Model / Model Year – Audi Make Model Style Audi A6 Quattro 4.2 liter Audi Audi
S6 A8
Quattro 4.2 liter Quattro 4.2 liter
Model Year 1999 – 2000 2002 – 2003 2002 – 2003 1997 1997 1997 – 1999 1999 – 2000 2000 – 2001 2000 – 2002 2002 – 2003
From – Up to 04/99 – 05/00 06/01 – 06/01 – 09/96 – 11/96 11/96 – 02/97 02/97 – 12/98 05/99 – 05/00 05/00 – 06/01 05/00 – 06/01 07/01 – 09/02
Code ECF FUL FBD DPZ DSM DTE EDG FBF FBG FUN
OE Part # 01L 300 041M 01L 300 043A 01L 300 042L 01L 300 041B 01L 300 041D 01L 300 041G 01L 300 042A 01L 300 042N 01L 300 042P 01L 300 043C
ZF Part # 1058 020 015 1058 020 031 1058 020 029 1058 020 004 1058 020 007 1058 020 009 1058 020 014 1058 020 021 1058 020 030 1058 020 033
Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP24A transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits. Type Plate: Located on the bell housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits). Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission #
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 2
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Technical Information Torque, Gear Ratio & Weight Input Torque 420 Nm
1st Gear 3.57
2nd Gear 2.20
3rd Gear 1.51
4th Gear 1.00
5th Gear 0.80
Rev Gear 4.10
Weight
Oil Capacity
(approximate)
(approximate)
~142 kg (312 lbs.)
~11 liter (11.7 quart)
Transmission Oil Reference Guide Make Audi
Oil Grade ESSO LT 71141
Type Plate (color) Green
ZF Part # 1058 020 004 1058 020 007 1058 020 009 1058 020 014 1058 020 015 1058 020 021 1058 020 029 1058 020 030 1058 020 031 1058 020 033
OE Part # 01L 300 041B 01L 300 041D 01L 300 041G 01L 300 042A 01L 300 041M 01L 300 042N 01L 300 042L 01L 300 042P 01L 300 043A 01L 300 043C
5HP24A Lubrications Amount 10 Liter 20 Liter 205 Liter 10 Liter 0.050 Liter
ZF Part #
Where used
Description
(1058 020 ___)
Notes
0671 090 162 Oil BURMAH SAF AG4 (Canister)
All
0671 090 166 0671 090 169 S671 600 020 V671 600 020
All All
Use only in differential and transfer case Use only in transmission Use only in transmission
All
Use only in transfer case
All
Use only in transfer case
Oil ESSO LT 71141 (Canister) Oil ESSO LT 71141 (Drum) Oil STURACO FM 1992 Oil STURACO FM 1992
5HP24A Technical Literature Language
ZF Part #
Description
English English Eng/Ger English
5HP24FD 5HP24AREP 1058 764 702 5HPVBMAN
5HP24A Functional Description 5HP24A Repair Manual 5HP24A Wall Chart 5-Speed Valve Body Manual
All Rights Reserved
For Reference Only
Where used (1058 020 ___)
Notes
All All All All
© 2003 ZF Industries, Inc. - Page 3
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Technical Information (continued) 5HP24A General Transmission Oil Filling Procedure Position vehicle horizontally on hoist and apply the handbrake. Connect tester to read off transmission oil temperature and engine speed. With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole up to the edge of the overflow hole. Install fill plug (Pos. 03.010/130). Start the engine (large consumers, such as A/C should be switched on). Shift through gears with engine running at idle speed. Select R and D and use step shift (manual-winter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive). Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES Depending on value allow oil to cool down or warm up. Shift through gears with engine at idle speed. Select R and D and use step shift (manualwinter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Remove transmission fill plug (Pos. 03.010/130) on housing. Continues on next page
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 4
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Technical Information (continued) 5HP24A General Transmission Oil Filling Procedure (continued) Continues from previous page Oil emerges at oil temperature below 95ºF (35ºC). NO YES Oil level in transmission is below minimum. Add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC). Oil temperature must not exceed 122ºF (50ºC). Allow time for excess oil to drip then install transmission fill plug (Pos. 03.010/130). Torque fill plug to 80Nm ±8Nm (see also Repair Manual).
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 5
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Technical Information 5HP24A General Differential Oil Filling Procedure Adding oil to 5HP24A differential. Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows. Allow time for excess oil to drip then install differential fill plug (Pos. 35.300). Torque fill plug to 35Nm ±3.5Nm (see also Repair Manual). Oil capacity is approximately 1.30 liter (~1.38 quart). Only use lubricants as to specification (see Page 3).
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 6
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Technical Information 5HP24A General Transfer Case Oil Filling Procedure Adding oil to 5HP24A transfer case (Parallel Axis Torsen – PAT) with separate oil content. Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows. Allow time for excess oil to drip then install transfer case fill plug (Pos. 36.350). Torque fill plug to 35Nm ±3.5Nm (see also Repair Manual). Oil capacity is approximately 0.85 liter (~0.90 quart). Only use lubricants as to specification (see Page 3).
Note: The addition of 0.034 liter (~0.036 quart) Sturaco FM 1992 (see Page 3) is only necessary after a transfer case repair or renewal (exchange) of the Torsen differential. After installation in the transfer case, it is added in a vertical position and in a direct axial direction to the Torsen differential.
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 7
ZF 5HP24A Automatic Transmission - Spare Parts Catalog How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.
Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com.
Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example: Pos # 01.010
ZF Part #
1056 201 084 1056 201 087 01.010/110 1056 301 174 1056 301 175
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing
1 1 1 1
Where used (1056 000 ___) 087/088 081
Notes
087/088 081
Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 8
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts - Gearbox Housing Group Pos #
ZF Part #
01.010
1058 201 074 1058 201 115 1058 201 116 1058 201 117 1058 201 118 01.010/120 0631 306 184 01.100 0501 315 340 01.110 0501 315 343 01.120 0501 315 341 01.140 1058 301 031 01.150 0736 101 318 01.160 0501 315 342 01.170 0501 315 344 01.172 0734 313 060 01.280 1058 206 025 01.290 0501 320 396 01.350 0734 317 227 01.360 0732 042 090 01.370 0630 502 078 01.440 0736 401 065
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Cylindrical Pin M6x14 Oil Tube Oil Tube Oil Tube Bracket Torx Screw M6x20 Oil Tube Oil Tube O-Ring Gear Shift Lever Clamping Sleeve Sealing Sleeve Compression Spring Retaining Ring 12x1 Counters. Screw M6x20
1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 2 1
01.460
1043 322 227 Cover
1
01.470
0736 101 345 Torx Screw M6x12
1
Where used (1058 020 ___) 004 029 007/009/014/021/033 015/031 030
Notes
All All All All All All All All All
* Available in kit 1058 298 023
All All All
* Available in kit 1058 298 023
All All All 007/009/014/015/021/ 029/030/031/033 007/009/014/015/021/ 029/030/031/033
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 9
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts - Gearbox Housing Group (continued) Pos # 01.480 01.484 01.490 01.530 01.580 01.610 01.650 01.690 01.700 01.720 01.730 01.740 01.750 01.760 01.770 01.780 01.790
ZF Part # 0501 209 763 0501 318 015 0501 318 771 0637 900 038 0501 318 901 0501 318 899 0736 101 233 0501 315 455 0501 318 572 0501 212 914 0501 318 900 0501 314 809 1058 306 035 0734 319 623 1058 206 027 0501 320 396 1058 206 020 0736 101 240 1058 206 022 0501 320 396
Description
Qty
Position Switch (8-Pin) Position Switch (10-Pin) Protection Cap Plug Cable Terminal Fixing Plate Torx Screw M6x15 Plug Screw Plug M10x1 Breather Breather Tube Breather Cover Selector Shaft Shaft Seal Detent Disc Clamping Sleeve Detent Spring Torx Screw M6x13 Driver Clamping Sleeve
1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 1
Where used (1058 020 ___) 004/007/009/014/015 021/029/030/031/033
Notes
021/029/030/031/033 004/007/009/014/015 All All All All All
* Available in kit 1058 298 023
004 All (except 004) All (except 004) All All
* Available in kit 1058 298 023
All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 10
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Input Group Pos # 02.240 02.250 02.260
ZF Part #
Description
Where used
Qty
1058 202 016 Bearing Set 0735 368 067 Axial Needle Bearing See Page 39 Intermediate Plate Shim
1 1 1
(1058 020 ___)
Notes
All All All
Selective Shim
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 11
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Oil Sump Group Pos #
ZF Part #
03.010
1058 203 020 1058 203 027 1058 203 029 03.010/110 1058 203 019 1058 203 026 1058 203 030 03.010/120 0501 318 572 03.010/130 0636 302 102 0734 313 176
Description
Qty
Oil Sump Oil Sump Oil Sump Oil Sump Oil Sump Oil Sump Screw Plug M10x1 Screw Plug M30x1.5 O-Ring
1 1 1 1 1 1 1 1 1
Where used (1058 020 ___) 004/007/009 014/015/021/031/033 029/030
Notes
004/007/009 014/015/021/031/033 029/030 All
* Available in kit 1058 298 023
All All
03.010/140 1043 301 036 Magnet
4
All
03.030
1058 303 015 Gasket
1
All
03.050
0736 101 318 Torx Screw M6x22
26
All
* Available in kit 1058 298 023 * Available in kit 5HP24FKA * Available in kit 1058 298 023 * Available in kit 5HP24FKA
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 12
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts - Oil Supply Group Pos #
ZF Part #
10.010 10.010/140 10.010/150 10.010/160 10.010/170 10.010/180 10.010/190 10.014 10.016
1058 210 062 1055 310 039 0735 298 136 0501 316 234 0750 111 254 0730 513 545 1043 319 058 0734 313 178 1058 310 024
Pump Sealing Ring Needle Bearing Washer Shaft Seal Snap Ring Sleeve O-Ring Intermediate Sheet
1 1 1 1 1 1 1 1 1
10.020
1058 210 078 1058 210 079 0736 101 105 0734 401 248 0501 315 965 1058 310 045 0736 101 240 0736 101 357 0736 101 060 0734 313 162 0501 314 585 0736 101 238 0750 112 076 0736 101 171 0750 112 076
Intermediate Plate Intermediate Plate Counters. Screw M6x15 Piston Ring Oil Tube Fixing Plate Torx Screw M6x13 Torx Screw M6x35 Torx Screw M5x50 O-Ring Protecting Cap Torx Screw M6x30 Usit Ring Torx Screw M6x50 Usit Ring
1 1 5 2 1 2 2 10 1 1 2 2 2 6 6
10.020/130 10.020/140 10.020/180 10.020/190 10.020/200 10.070 10.074 10.300 10.340 10.350 10.360
Description
Where used
Qty
Notes
(1058 020 ___) All All
* Available in kit 1058 298 023
All All All
* Available in kit 1058 298 023
All All All
* Available in kit 1058 298 023
All 004/007/009/014/015/ 021 029/030/031/033 All All
* Available in kit 1058 298 023
All All All All All All
* Available in kit 1058 298 023
All
* Available in kit 1058 298 023
All All All All
* Available in kit 1058 298 023 * Available in kit 1058 298 023
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 13
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Converter Group Pos # 22.020
ZF Part #
Description
Qty
4168 026 394 Torque Converter P35 4168 026 395 Torque Converter Q35
1 1
Where used (1058 020 ___) All (except 029/030) 029/030
Notes
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 14
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Parking Lock Group Pos # 24.100 24.110 24.120 24.130 24.150 24.160 24.170
ZF Part # 1060 301 017 1060 324 006 1060 324 004 1058 224 016 1060 324 007 0736 617 074 0630 504 003
Description
Where used
Qty
Pin Pawl Leg Spring Connecting Bar Guiding Plate Torx Screw M8x30 Locking Washer
1 1 1 1 1 3 1
(1058 020 ___)
Notes
All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 15
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Brake Group Pos # 31.050 31.090
ZF Part #
Description
Where used
Qty
1058 373 023 Snap Ring 0735 368 074 Axial Needle Bearing
1 1
(1058 020 ___)
Notes
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 16
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Planetary Drive Groups Pos # 32.100 32.110 32.120 32.130 32.140 32.150 32.190 32.210 32.240 32.250 32.290 32.330 32.340 32.360
ZF Part # 1058 232 077 1058 232 098 1058 332 068 1058 332 069 1058 232 058 1058 332 021 1058 332 007 0735 368 064 1058 332 054 1058 332 021 0734 313 137 1058 375 019 1058 274 001 1058 332 076
Description
Where used
Qty
Planet Carrier Planet Carrier Ring Gear Snap Ring Ring Gear Snap Ring Sun Gear Axial Needle Bearing Ring Gear Snap Ring O-Ring Disc Carrier Bearing Set Sun Gear
1 1 1 1 1 1 1 1 1 1 1 1 1 1
(1058 020 ___)
Notes
All All All All All All All All All All All
* Available in kit 1058 298 023
All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 17
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Planetary Drive Groups (continued) Pos # 42.010 42.030
ZF Part #
Description
Where used
Qty
1058 242 010 Planet Carrier 1058 332 075 Oil Collecting Plate
1 1
(1058 020 ___)
Notes
All All
Not shown in exploded view
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 18
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Front Axle Differential Group Pos # 35.010 35.010/120 35.010/130 35.020 35.030 35.040 35.050 35.070 35.080 35.120 35.146 35.150 35.150/110 35.150/120 35.150/130 35.150/140 35.150/150 35.184 35.188 35.200 35.220
ZF Part # 1058 235 027 1058 235 043 1058 235 044 0735 371 268 0735 370 374 See Page 39 See Page 39 0735 371 895 1056 335 009 1050 335 016 0734 319 529 See Page 40 See Page 41 0734 313 155 1058 235 034 1058 335 013 0734 310 342 1058 335 023 1043 301 036 0736 101 241 0736 617 061
Description Differential Differential Differential Tapered Roller Bearing Tapered Roller Bearing Pinion Bearing Shim Pinion Bearing Shim Tapered Roller Bearing Nut Retaining Ring Shaft Seal Diff. Bearing Shim Diff. Cover Shim O-Ring Cover Differential Cover Shaft Seal Sheet Magnet Torx Screw M6x14 Torx Screw M8x45
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12
1060 335 017 Output Flange 1060 335 098 Output Flange 0736 029 089 Anti-Fatigue Bolt M8
1 1 1
1058 235 045 Flange Shaft 1058 235 046 Flange Shaft
1 1
Where used (1058 020 ___) 030 029 All (except 029/030)
Notes
All (except 029) All (except 029) All (except 030) 030
Selective Shim Selective Shim
All All All All
* Available in kit 1058 298 023
All
Selective Shim
All
Selective Shim
All
* Available in kit 1058 298 023
All All All
* Available in kit 1058 298 023
All All All All 004/007/009/014/021/ 030/033 015/029/031 All 004/007/009/014/021/ 030/033 015/029/031
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 19
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Front Axle Differential Group (continued) Pos #
ZF Part #
Description
Where used
Qty
35.220/110 1056 335 053 Speedo Cover 35.220/120 0734 319 419 Shaft Seal 35.220/130 0635 331 218 Ball Bearing
1 1 1
35.220/150 1058 335 042 1058 335 043 35.220/160 0501 315 012 35.220/170 0501 308 523 35.220/180 0501 308 528 35.220/190 0630 501 028 35.230 0501 208 543 35.230/020 0501 313 484 35.232 0501 317 696 35.240 0734 317 262 35.250 0736 617 061 35.260 0501 315 346 35.270 0734 313 207 35.272 0734 313 207 35.280 0630 513 037 35.300 0636 308 025 35.320 1058 337 037 1058 337 038 35.330 0636 010 260 35.340 1058 337 028 35.350 0501 211 272 35.360 1058 337 029
1 1 1 1 1 1 1 2 1 1 3 1 1 1 1 1 1 1 1 1 1 1
Flange Shaft Flange Shaft Magnetic Ring Compression Spring Tappet Retaining Ring Speed Sensor O-Ring Cap Sealing Ring Torx Screw M8x45 Pipe O-Ring O-Ring Snap Ring Screw Plug M18x1.5 Side Shaft Side Shaft Hexagon Screw M10x160 Washer Reservoir Deflector Plate
Notes
(1058 020 ___) All All
* Available in kit 1058 298 023
All 004/007/009/014/021/ 030/033 015/029/031 All All All All All All
* Available in kit 1058 298 023
All All
* Available in kit 1058 298 023
All All All
* Available in kit 1058 298 023
All
* Available in kit 1058 298 023
All All
* Available in kit 1058 298 023
All (except 029/030) 029/030 All All 029/030 004
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 20
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Rear Axle Output Group Pos # 36.010 36.030 36.040 36.060
ZF Part #
1058 336 203 0735 298 075 0630 513 130 1058 236 016 1058 236 031 1058 236 033 36.060/130 0735 330 452 36.060/140 0630 503 014 36.060/150 0630 501 038 36.100 1058 336 003 36.110 1058 336 004 36.120 0736 101 051 36.130 0735 298 206 36.150 0630 513 037 36.180 1058 236 030 1058 236 032 1058 236 034
Description
Where used
Qty
Transfer Case Housing Needle Sleeve Snap Ring Rear Axle Shaft Rear Axle Shaft Rear Axle Shaft Ball Bearing Snap Ring Retaining Ring Washer Baffle Plate Torx Screw M6x25 Needle Sleeve Snap Ring Output Gear Output Gear Output Gear
1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1
Notes
(1058 020 ___) All All All All (except 029/030) 030 029 All All All All All All All All All (except 029/030) 030 029
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 21
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Rear Axle Output Group (continued) Pos #
ZF Part #
36.180/120 36.180/130 36.190 36.220 36.230 36.230/120 36.250 36.260 36.270 36.280 36.290 36.300 36.320 36.320/010 36.340 36.350 36.700
0735 330 435 0630 531 065 1058 236 006 0734 307 291 1060 236 033 0734 319 588 0736 617 074 1058 336 076 0736 029 089 1058 336 021 0736 617 062 0736 617 061 0501 209 719 0734 313 125 0636 308 024 0636 308 025 0501 315 132
Description
Where used
Qty
Ball Bearing Retaining Ring Nut Sealing Ring Cover Shaft Seal Torx Screw M8x30 Output Flange Anti-Fatigue Bolt M8 Gasket Torx Screw M8x120 Torx Screw M8x45 Speed Sensor O-Ring Screw Plug M12x1.5 Screw Plug M18x1.5 Plug
1 1 1 1 1 1 4 1 1 1 8 3 1 1 1 1 1
(1058 020 ___)
Notes
All All All All
* Available in kit 1058 298 023
All All
* Available in kit 1058 298 023
All All All All
* Available in kit 1058 298 023
All All All All
* Available in kit 1058 298 023
All
* Available in kit 1058 298 023
All
* Available in kit 1058 298 023
004/007/009/014
Not shown in exploded view
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 22
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Front Axle Output Group Pos # 37.090 37.100 37.110 37.140 37.150
ZF Part #
1058 337 008 0750 115 451 See Page 42 See Page 42 1058 237 006 1058 237 015 37.150/120 0734 319 604 37.150/130 0750 117 642 37.150/140 0750 117 642 37.190 0750 115 450 37.200 1058 337 016 1058 337 021 37.230 1058 237 008 37.230 1058 237 017 1058 237 018
Description
Where used
Qty
Support Shim Axial Needle Cage Output Shim Output Shaft Gear Shim Front Axle Shaft Front Axle Shaft Shaft Seal Tapered Roller Bearing Tapered Roller Bearing Roller Sleeve Idler Gear Idler Gear Intermediate Housing Intermediate Housing Intermediate Housing
37.230/120 0631 306 071 Cylindrical Pin
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4
Notes
(1058 020 ___) All All All
Selective Shim
All
Selective Shim
All (except 029/030) 029/030 All
* Available in kit 1058 298 023
All All All All (except 029/030) 029/030 004 029/030 007/009/014/015/021/ 031/033 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 23
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Front Axle Output Group (continued) Pos #
ZF Part #
37.230/130 37.230/140 37.230/150 37.260 37.270 37.280 37.300 37.310 37.550 37.550 37.570 37.570 37.600 37.640 37.650
0750 115 450 0750 115 450 0734 319 547 1058 337 009 0736 617 061 1043 301 036 1058 337 025 0736 101 240 0501 318 900 0501 318 900 0501 314 809 0501 314 809 1058 290 006 0501 319 031 0659 160 053
Description
Where used
Qty
Roller Sleeve Roller Sleeve Double Seal Gasket Torx Screw M8x45 Magnet Screen Sheet Torx Screw M6x13 Breather Tube Breather Tube Breather Cover Breather Cover Breather Cable Terminal Cable Clip
1 1 1 1 6 1 1 2 1 2 1 2 1 3 1
(1058 020 ___)
Notes
All All All
* Available in kit 1058 298 023
All
* Available in kit 1058 298 023
All All 004 004 004 All (except 004) 004 All (except 004) 004 004 004
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 24
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Internal Differential Lock Group Pos # 38.010
ZF Part #
Description
Where used
Qty
0501 211 935 Differential
1
(1058 020 ___)
Notes
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 25
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Clutch Pack Groups Pos #
ZF Part #
Description
Qty
Where used
Notes
(1058 020 ___) 004/007/009 014/015/021/029/030/ 031/033 All * Available in kit 1058 298 023
70.010
1058 270 036 Input Shaft 1058 270 040 Input Shaft
1 1
70.014 70.020
0734 313 151 O-Ring 1058 370 059 Piston 1058 370 101 Piston
1 1 1
70.030 70.040 70.050
0734 313 148 0734 313 163 0501 315 117 0501 315 117
O-Ring O-Ring Cup Spring Cup Spring
1 1 1 2
70.060 70.070 70.080 70.090
1058 370 022 0734 313 163 0730 513 920 0501 315 746 0501 316 760
Oil Dam O-Ring Snap Ring Undulated Spring Undulated Spring
1 1 1 1 1
70.100
1058 370 053 1058 370 066 1058 270 020 1058 270 028
Steel Plate A Steel Plate A Friction Plate A Friction Plate A
6 6 6 6
004/007/009 014/015/021/029/030/ 031/033 004/007 All (except 004/007) 004/007 All (except 004/007)
70.110
004/007/009 014/015/021/029/030/ 031/033 All * Available in kit 1058 298 023 All
* Available in kit 1058 298 023
004/007/009 014/015/021/029/030/ 031/033 All All
* Available in kit 1058 298 023
All
70.120
1058 370 057 End Plate A
1
All
70.140
See Page 43 Clutch A Snap Ring
1
All
* Available in kit 1058 298 016 * Available in kit 1058 298 017 * Available in kit 1058 298 014 * Available in kit 1058 298 015 * Available in kit 1058 298 016 * Available in kit 1058 298 017 Selective Snap Ring
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 26
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
72.010 72.020 72.030 72.040 72.050 72.060 72.062 72.080 72.082 72.082
1058 271 042 1058 371 039 0734 313 175 0734 313 007 0501 315 073 0501 319 155 1058 371 044 1058 371 010 0501 316 282 0501 316 761
Cylinder B Piston O-Ring O-Ring Sealing Ring Cup Spring Fixing Washer Snap Ring Undulated Spring Undulated Spring
1 1 1 1 1 1 1 1 1 1
72.090
1058 370 050 1058 370 073 1058 270 025 1058 270 029 1058 370 049 1058 370 076 See Page 43 0734 317 256 0735 368 078 1058 202 015 0735 368 079 1058 271 041 1058 272 015 1058 371 011
Steel Plate B Steel Plate B Friction Plate B Friction Plate B End Plate B End Plate B Clutch B Snap Ring Piston Ring Axial Needle Bearing Intermediate Shaft Axial Needle Bearing Disc Carrier Disc Carrier Snap Ring
6 6 6 6 1 1 1 2 1 1 1 1 1 1
72.100 72.110 72.130 72.140 72.150 72.160 72.170 72.180 72.190 72.200
Where used
Qty
Notes
(1058 020 ___) All All All
* Available in kit 1058 298 023
All
* Available in kit 1058 298 023
All All
* Available in kit 1058 298 023
All All 004/007/009 014/015/021/029/030/ 031/033 004/007 * Available in kit 1058 298 016 All (except 004/007) * Available in kit 1058 298 017 004/007 All (except 004/007)
* Available in kit 1058 298 014 * Available in kit 1058 298 015
004/007 All (except 004/007)
* Available in kit 1058 298 016 * Available in kit 1058 298 017
All
Selective Snap Ring
All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 27
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Clutch Pack Groups (continued) Pos # 73.010
ZF Part #
Description
Qty
1058 273 025 Cylinder D 1058 273 032 Cylinder D 1058 273 035 Cylinder D
1 1 1
73.010/110 1058 273 028 Cylinder D 1058 273 033 Cylinder D
1 1
73.010/140 73.010/150 73.010/152 73.010/154 73.010/160 73.010/170 73.010/180
Fitting Key Piston O-Ring O-Ring Cup Spring Snap Ring Undulated Spring Undulated Spring
2 1 1 1 1 1 1 1
Steel Plate D Steel Plate D Friction Plate D Friction Plate D End Plate D End Plate D Clutch D Snap Ring
4 4 4 4 1 1 1
0301 317 016 1058 373 039 0734 313 169 0734 313 180 0501 315 494 1058 373 003 0501 316 282 0501 316 761
73.010/190 1058 370 050 1058 370 073 73.010/200 1058 270 025 1058 270 029 73.010/210 1058 370 049 1058 370 076 73.010/220 See Page 43
Where used (1058 020 ___) 004/007 009 014/015/021/029/030/ 031/033 004/007/009 014/015/021/029/030/ 031/033 All
Notes
All All
* Available in kit 1058 298 023
All
* Available in kit 1058 298 023
All All 004/007/009 014/015/021/029/030/ 031/033 004/007 All (except 004/007) 004/007 All (except 004/007)
* Available in kit 1058 298 016 * Available in kit 1058 298 017 * Available in kit 1058 298 014 * Available in kit 1058 298 015
004/007 All (except 004/007)
* Available in kit 1058 298 016 * Available in kit 1058 298 017
All
Selective Snap Ring
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 28
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
74.010 74.012 74.014 74.020 74.030
1058 375 020 0734 313 149 0734 313 007 0501 314 708 1058 375 002
74.040
0501 316 761 Undulated Spring
1
74.050
1058 370 050 1058 370 073 1058 270 025 1058 270 029 1058 370 049 1058 370 076 See Page 43 1058 373 040 0734 313 198 0734 313 151
5 5 5 5 1 1 1 1 1 1
74.060 74.070 74.090 74.130 74.140 74.150
Where used
Qty
Piston O-Ring O-Ring Cup Spring Split Ring
1 1 1 1 1
Steel Plate E Steel Plate E Friction Plate E Friction Plate E End Plate E End Plate E Clutch E Snap Ring Support Bush O-Ring O-Ring
Notes
(1058 020 ___) All All
* Available in kit 1058 298 023
All
* Available in kit 1058 298 023
All All 014/015/021/029/030/ 031/033 004/007 * Available in kit 1058 298 016 All (except 004/007) * Available in kit 1058 298 017 004/007 All (except 004/007) 004/007 All (except 004/007)
* Available in kit 1058 298 014 * Available in kit 1058 298 015 * Available in kit 1058 298 016 * Available in kit 1058 298 017
All
Selective Snap Ring
All All
* Available in kit 1058 298 023
All
* Available in kit 1058 298 023
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 29
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
Qty
75.010
1058 275 005 Cylinder C 1058 275 008 Cylinder C 1058 275 009 Cylinder C
1 1 1
75.010/110 75.010/120 75.010/130 75.010/140 75.010/150 75.010/160 75.010/170
1058 372 019 1058 275 002 0734 313 014 0734 313 025 0501 314 424 1055 376 025 0501 315 746 0501 316 760
Cylinder C Piston O-Ring O-Ring Cup Spring Split Ring Undulated Spring Undulated Spring
1 1 1 1 1 1 1 1
Steel Plate C Steel Plate C Friction Plate C Friction Plate C End Plate C End Plate C Clutch C Snap Ring Sun Gear Shaft Sun Gear Shaft O-Ring Sealing Ring
4 4 4 4 1 1 1 1 1 2 2
75.010/180 1058 370 053 1058 370 066 75.010/190 1058 270 020 1058 270 028 75.010/200 1058 370 052 1058 370 067 75.010/210 See Page 44 75.140 1058 275 007 75.140/110 1058 202 014 75.140/120 0301 302 040 75.140/130 0734 317 279
Where used (1058 020 ___) 004/007 009 014/015/021/029/030/ 031/033 All
Notes
All All
* Available in kit 1058 298 023
All
* Available in kit 1058 298 023
All All 004/007/009 014/015/021/029/030/ 031/033 004/007 * Available in kit 1058 298 016 All (except 004/007) * Available in kit 1058 298 017 004/007 All (except 004/007) 004/007 All (except 004/007)
* Available in kit 1058 298 014 * Available in kit 1058 298 015 * Available in kit 1058 298 016 * Available in kit 1058 298 017
All
Selective Snap Ring
All All All
* Available in kit 1058 298 023
All
* Available in kit 1058 298 023
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 30
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Spare Parts – Clutch Pack Groups (continued) Pos # 77.010 77.020 77.030 77.040 77.050 77.060 77.070 77.080 77.090 77.100 77.110 77.120 77.120/110 77.120/120 77.120/130 77.120/140 77.120/150 77.130 77.140 77.210 77.220
ZF Part # 1058 277 005 1058 277 001 0635 303 058 0630 513 037 0501 212 967 0501 313 573 1055 376 025 1055 370 088 1055 374 024 1055 374 030 1055 270 069 1055 270 072 1055 376 052 1055 376 054 See Page 44 1058 277 006 1058 277 006 0501 209 988 1055 376 037 1055 376 039 1055 376 034 0630 503 028 0734 313 096 0736 401 071 0736 401 071 0736 101 414
Description Cylinder F Cylinder F Needle Sleeve Snap Ring Piston Cup Spring Split Ring Spring Clutch Disc Steel Plate F Steel Plate F Friction Plate F Friction Plate F End Plate F End Plate F Clutch F Snap Ring Free Wheel Free Wheel Free Wheel Free Wheel Ring Fixing Washer Snap Ring Snap Ring O-Ring Counters. Screw M8x24 Counters. Screw M8x24 Torx Screw M8x35
Qty 1 1 1 1 1 1 1 1 6 6 6 6 1 1 1 1 1 1 1 1 1 1 1 2 12 10
Where used
Notes
(1058 020 ___) 007 All (except 007) All All All All All All 004/007 All (except 004/007)
* Available in kit 1058 298 016 * Available in kit 1058 298 017
004/007 All (except 004/007)
* Available in kit 1058 298 014 * Available in kit 1058 298 015
004/007 All (except 004/007)
* Available in kit 1058 298 016 * Available in kit 1058 298 017
All
Selective Snap Ring
All All All All All All All All
* Available in kit 1058 298 023
All (except 004) 004 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 31
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Valve Body – Duct Plate Group Pos # 27.010 27.020 27.024 27.030 27.034 27.040 27.044
ZF Part #
Description
27.050 27.060 27.070
1058 327 086 1056 327 019 1056 327 079 1056 327 094 1056 327 021 1056 327 020 0501 314 645 1068 227 039 1056 327 019 1056 327 094 1056 327 019
27.074
1060 227 019 Valve
1
27.086 27.090 27.094 27.100 27.110
1043 326 037 0501 313 177 1060 227 019 1058 327 045 1058 327 032 1058 327 070
Ball Screen Valve Gasket Intermediate Sheet Intermediate Sheet
1 1 1 1 1 1
27.120 27.130 27.140 27.150 27.160 27.162 27.172 27.180
1055 327 049 0736 101 065 1055 327 050 0736 101 065 0501 311 086 1058 327 011 0736 101 064 1058 327 035 1058 327 066
Ledge Torx Screw M5x22 Ledge Torx Screw M5x22 Speed Sensor Spacer Ring Torx Screw M5x25 Intermediate Sheet Intermediate Sheet
1 3 1 3 1 2 2 1 1
0631 302 165 0736 101 092 1058 327 023 0630 302 103 0736 101 090 27.230 0736 101 059 27.260 1058 227 020 27.260/116 0501 209 253 27.274 0501 320 279 27.280 1058 327 043 27.290 0630 501 025 27.310 0501 209 749 27.400 0736 101 069 27.404 0736 101 211 27.410 0736 101 176 27.450 0501 005 998 0501 006 460
Cylindrical Pin Torx Screw M5x40 Guide Sheet Spring Washer Torx Screw M5x55 Torx Screw M5x55 Wiring Harness O-Ring Cable Terminal Fixing Plate Retaining Ring Filter Torx Screw M6x60 Torx Screw M6x55 Torx Screw M6x30 Filter Filter
1 11 2 2 2 10 1 2 2 1 1 1 15 1 5 1 1
27.190 27.200 27.210 27.220
27.460
Where used
Qty
Duct Plate Valve Orifice D=1.0 Valve Orifice D=2.2 Valve Orifice D=1.4 Valve Orifice D=1.5 Valve Orifice D=1.2 Rubber Part Piston Valve Orifice D=1.0 Valve Orifice D=1.4 Valve Orifice D=1.0
1 1 1 1 1 1 1 1 1 1 1
0734 313 181 O-Ring
1
Notes
(1058 020 ___) All All All All All All All All
* Available in kit 1058 298 023 * Available in kit 1058 298 023
All All All 014/015/021/029/030/ 031/033 All All All All
* Available in kit 1058 298 023
004/007/009 014/015/021/029/030/ 031/033 All All All All All All All 004/007/009 014/015/021/029/030/ 031/033 All All All All All All All All
* Available in kit 1058 298 023
All All All All All All All 004/007/009 014/015/021/029/030/ * Available in kit 5HP24FKA 031/033 * Available in kit 1058 298 023 All * Available in kit 5HP24FKA
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 32
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Valve Body – Duct Plate Group (continued) Pos # 27.470 27.700
ZF Part #
Description
Where used
Qty
0736 617 064 Torx Screw M5x14 0501 318 717 Protecting Cap
2 1
(1058 020 ___)
Notes
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 33
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Valve Body – Valve Housing Groups Pos # 50.010 50.020 50.030 50.040 50.050 50.060 50.070 50.080 50.094 50.096 50.100 50.110 50.114 50.118 50.126 50.128
ZF Part # 1058 327 022 1056 327 173 1058 327 024 0732 042 504 1058 327 044 0732 042 477 1058 327 030 0732 042 633 1055 327 098 1055 327 064 1055 327 052 0732 042 492 1055 327 101 1043 323 105 1055 327 059 0732 041 523 0732 042 123
Description
Where used
Qty
Valve Housing Selector Shift Valve Piston Compression Spring Piston Compression Spring Piston Compression Spring Piston Stop Plate Piston Compression Spring Sealing Cap Support Plate Piston Compression Spring Compression Spring
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Notes
(1058 020 ___) All All All All All All All All All All All All All All All 004/007/009 014/015/021/029/030/ 031/033
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 34
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Valve Body – Valve Housing Groups (continued) Pos # 50.138 50.142 50.146 50.148 50.156 50.158 50.166 50.170 50.180 50.190 50.220 50.230 50.240 50.250 50.260 50.270
ZF Part # 1043 326 169 0732 041 526 1043 326 169 0732 041 809 1043 326 289 0732 042 561 1043 326 289 0732 042 561 1043 326 289 0732 042 561 1055 327 043 0736 101 094 1055 327 044 0736 101 094 1058 327 021 0736 101 094
Description
Where used
Qty
Valve Spool Compression Spring Valve Spool Compression Spring Piston Compression Spring Piston Compression Spring Piston Compression Spring Cover Torx Screw M5x12 Cover Torx Screw M5x12 Cover Torx Screw M5x12
1 1 1 1 1 1 1 1 1 1 1 5 1 4 1 2
(1058 020 ___)
Notes
All All All All All All All All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 35
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Where used
Qty
51.010 51.020 51.030
1058 327 063 1058 327 017 0732 041 547 0732 042 736
Valve Housing Damper Piston Compression Spring Compression Spring
1 1 1 1
51.050 51.060 51.070 51.080 51.090 51.100 51.110 51.120 51.130 51.140 51.150 51.160
1056 327 028 0732 041 462 1056 327 029 0732 041 462 1055 327 023 0732 041 826 1055 327 059 0732 042 022 1055 327 058 0732 041 462 1055 327 054 1055 327 055
Piston Compression Spring Gear Shift Slide Compression Spring Piston Compression Spring Piston Compression Spring Piston Compression Spring Piston Bush
1 1 1 1 1 1 1 1 1 1 1 1
Notes
(1058 020 ___) All All 004/007/009 014/015/021/029/030/ 031/033 All All All All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 36
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Valve Body – Valve Housing Groups (continued) Pos # 51.180 51.190 51.200 51.210 51.230 51.240 51.250 51.260
ZF Part # 1056 327 001 0732 041 606 1058 327 017 0732 041 547 1055 327 046 0736 101 094 0750 132 122 0501 210 060
Description Piston Compression Spring Damper Piston Compression Spring Cover Torx Screw M5x12 Solenoid Valve Pressure Regulator
Where used
Qty
(1058 020 ___)
Notes
1 1 1 1 1 10 3 1
All
51.260/010 0634 316 523 O-Ring
1
All
51.270
4 4
004/007/009 014/015/021/029/030/ * Available in kit 1060 298 034 031/033
4
All
1 9
All
0501 210 061 Pressure Regulator 0501 208 542 Pressure Regulator
51.270/010 0734 313 134 O-Ring 51.270/020 51.280 1055 327 051 Fixing Plate 51.290 0736 101 094 Torx Screw M5x12
All All All All All All
* Available in kit 1060 298 034
All
* Available in kit 1060 298 034 * Available in kit 1058 298 023 * Available in kit 1060 298 034
* Available in kit 1058 298 023 * Available in kit 1060 298 034
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 37
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Qty
55.010
1058 327 059 Valve Housing 1058 327 068 Valve Housing
1 1
55.020 55.030
1055 327 065 Piston 0732 041 894 Compression Spring 0732 042 034 Compression Spring
1 1 1
55.040 55.050 55.060 55.070 55.080 55.090 55.100 55.110 55.120 55.130
1055 327 059 0732 042 123 1043 326 169 0732 041 809 1055 327 091 0732 042 382 1043 326 169 0732 042 504 1043 326 169 0732 041 809
1 1 1 1 1 1 1 1 1 1
55.140
1019 327 012 Piston 1055 327 059 Piston
1 1
55.150
0732 041 462 0732 041 667 1055 327 059 0732 041 526 1055 327 047 0736 101 094 1058 327 038 0732 042 676
1 1 1 1 1 9 1 1
55.160 55.170 55.190 55.200 55.220 55.240
Piston Compression Spring Valve Spool Compression Spring Piston Compression Spring Valve Spool Compression Spring Valve Spool Compression Spring
Compression Spring Compression Spring Piston Compression Spring Cover Torx Screw M5x12 Valve Compression Spring
Where used (1058 020 ___) 004/007/009 014/015/021/029/030/ 031/033 All
Notes
004/007/009 014/015/021/029/030/ 031/033 All All All All All All All All All All 014/015/021/029/030/ 031/033 004/007/009 014/015/021/029/030/ 031/033 004/007/009 All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 38
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Selective Shims & Snap Rings 5HP24A Selective Shim Pos # 02.260
Select. Parts 0730 109 662 0730 109 663 0730 109 664 0730 109 665 0730 109 666 0730 109 667 0730 109 668 0730 109 669 0730 109 670
Description Qty Intermediate Plate Shim 1 All Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80 Shim A=3.00
Where used (1058 020 ___)
5HP24A Selective Shim Pos # 35.020
Select. Parts 0730 106 428 0730 106 429 0730 106 430 0730 106 431 0730 106 432 0730 106 433 0730 106 434 0730 106 435 0730 106 436 0730 106 437 0730 106 438 0730 106 439 0730 106 440 0730 106 441 0730 106 442 0730 106 443 0730 106 444 0730 106 445 0730 106 446 0730 106 447 0730 106 448 0730 106 449 0730 106 450 0730 106 451 0730 106 452 0730 106 453 0730 106 454 0730 106 455 0730 106 456
All Rights Reserved
Description Pinion Bearing Shim Shim A=0.80 Shim A=0.85 Shim A=0.90 Shim A=0.95 Shim A=1.00 Shim A=1.05 Shim A=1.10 Shim A=1.15 Shim A=1.20 Shim A=1.25 Shim A=1.30 Shim A=1.35 Shim A=1.40 Shim A=1.45 Shim A=1.50 Shim A=1.55 Shim A=1.60 Shim A=1.65 Shim A=1.70 Shim A=1.75 Shim A=1.80 Shim A=1.85 Shim A=1.90 Shim A=1.95 Shim A=2.00 Shim A=2.05 Shim A=2.10 Shim A=2.15 Shim A=2.20
Qty Where used (1058 020 ___) 1 004/007/009/014/015/021/029/031/033
For Reference Only
© 2003 ZF Industries, Inc. - Page 39
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Selective Shims & Snap Rings (continued) 5HP24A Selective Shim Pos # 35.020
Select. Parts 0730 007 517 0730 007 518 0730 007 519 0730 007 520 0730 007 521 0730 007 522 0730 007 523 0730 007 524 0730 007 525 0730 007 526 0730 007 527 0730 007 528 0730 007 529 0730 007 530 0730 007 531 0730 007 532 0730 007 533 0730 007 534 0730 007 535 0730 007 536 0730 007 537 0730 007 538 0730 007 539 0730 007 540 0730 007 541 0730 007 542 0730 007 543 0730 007 544 0730 007 545 0730 007 546 0730 007 547
Description Pinion Bearing Shim Shim A=0.97 Shim A=1.00 Shim A=1.03 Shim A=1.06 Shim A=1.09 Shim A=1.12 Shim A=1.15 Shim A=1.18 Shim A=1.21 Shim A=1.24 Shim A=1.27 Shim A=1.30 Shim A=1.33 Shim A=1.36 Shim A=1.39 Shim A=1.42 Shim A=1.45 Shim A=1.48 Shim A=1.51 Shim A=1.54 Shim A=1.57 Shim A=1.60 Shim A=1.63 Shim A=1.66 Shim A=1.69 Shim A=1.72 Shim A=1.75 Shim A=1.78 Shim A=1.81 Shim A=1.84 Shim A=1.87
Qty 1 030
Where used (1058 020 ___)
Qty 1 All
Where used (1058 020 ___)
5HP24A Selective Shim Pos # 35.080
Select. Parts 0730 005 451 0730 005 452 0730 005 453 0730 005 454 0730 005 455 0730 005 456 0730 005 457 0730 005 458 0730 005 459 0730 005 460 0730 005 461 0730 005 462
All Rights Reserved
Description Diff. Bearing Shim Shim A=1.00 Shim A=1.05 Shim A=1.10 Shim A=1.15 Shim A=1.20 Shim A=1.25 Shim A=1.30 Shim A=1.35 Shim A=1.40 Shim A=1.45 Shim A=1.50 Shim A=1.55
For Reference Only
© 2003 ZF Industries, Inc. - Page 40
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Selective Shims & Snap Rings (continued) 5HP24A Selective Shim (continued) Pos # 35.080
Select. Parts 0730 007 549 0730 007 550 0730 007 551 0730 007 552 0730 007 553 0730 007 554 0730 007 555 0730 007 556 0730 009 638 0730 009 639 0730 009 640 0730 009 641 0730 009 642 0730 009 643 0730 009 644 0730 009 645 0730 009 646 0730 009 647 0730 009 648 0730 009 649 0730 009 650 0730 009 651 0730 009 652 0730 009 653 0730 009 654 0730 009 655 0730 009 656
Description Diff. Bearing Shim Shim A=1.60 Shim A=1.65 Shim A=1.70 Shim A=1.75 Shim A=1.80 Shim A=1.85 Shim A=1.90 Shim A=1.95 Shim A=1.02 Shim A=1.07 Shim A=1.12 Shim A=1.17 Shim A=1.22 Shim A=1.27 Shim A=1.32 Shim A=1.37 Shim A=1.42 Shim A=1.47 Shim A=1.52 Shim A=1.57 Shim A=1.62 Shim A=1.67 Shim A=1.72 Shim A=1.77 Shim A=1.82 Shim A=1.87 Shim A=1.92
Qty 1 All
Where used (1058 020 ___)
Qty 1 All
Where used (1058 020 ___)
5HP24A Selective Shim Pos # 35.120
Select. Parts 0730 005 962 0730 005 963 0730 005 964 0730 005 965 0730 005 966 0730 005 967 0730 005 968 0730 005 969 0730 005 970 0730 005 971 0730 005 972 0730 005 973 0730 005 974 0730 005 975 0730 005 976 0730 005 977
All Rights Reserved
Description Diff. Cover Shim Shim A=1.00 Shim A=1.05 Shim A=1.10 Shim A=1.15 Shim A=1.20 Shim A=1.25 Shim A=1.30 Shim A=1.35 Shim A=1.40 Shim A=1.45 Shim A=1.50 Shim A=1.55 Shim A=1.60 Shim A=1.65 Shim A=1.70 Shim A=1.75
For Reference Only
© 2003 ZF Industries, Inc. - Page 41
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Selective Shims & Snap Rings (continued) 5HP24A Selective Shim (continued) Pos # 35.120
Select. Parts 0730 005 978 0730 005 979 0730 005 980 0730 009 657 0730 009 658 0730 009 659 0730 009 660 0730 009 661 0730 009 662 0730 009 663 0730 009 664 0730 009 665 0730 009 666 0730 009 667 0730 009 668 0730 009 669 0730 009 670 0730 009 671 0730 009 672 0730 009 673 0730 009 674
Description Diff. Cover Shim Shim A=1.80 Shim A=1.85 Shim A=1.90 Shim A=1.02 Shim A=1.07 Shim A=1.12 Shim A=1.17 Shim A=1.22 Shim A=1.27 Shim A=1.32 Shim A=1.37 Shim A=1.42 Shim A=1.47 Shim A=1.52 Shim A=1.57 Shim A=1.62 Shim A=1.67 Shim A=1.72 Shim A=1.77 Shim A=1.82 Shim A=1.87
Qty 1 All
Where used (1058 020 ___)
Qty 1 All
Where used (1058 020 ___)
Description Qty Output Shaft Gear Shim 1 All Shim A=1.00 Shim A=1.05 Shim A=1.10 Shim A=1.15 Shim A=1.20 Shim A=1.25 Shim A=1.30 Shim A=1.35 Shim A=1.40
Where used (1058 020 ___)
5HP24A Selective Shim Pos # 37.110
Select. Parts 0730 109 313 0730 109 314 0730 109 315 0730 109 316 0730 109 317 0730 109 318 0730 109 319 0730 109 320
Description Output Shim Shim A=3.20 Shim A=3.40 Shim A=3.60 Shim A=3.80 Shim A=4.00 Shim A=4.20 Shim A=4.40 Shim A=4.60
5HP24A Selective Shim Pos # 37.140
Select. Parts 0730 009 178 0730 009 177 0730 008 225 0730 008 226 0730 008 227 0730 008 228 0730 008 229 0730 008 230 0730 008 231
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 42
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Selective Shims & Snap Rings (continued) 5HP24A Selective Shim (continued) Pos # 37.140
Select. Parts 0730 008 232 0730 008 233 0730 008 234 0730 008 235 0730 008 236
Description Qty Output Shaft Gear Shim 1 All Shim A=1.45 Shim A=1.50 Shim A=1.55 Shim A=1.60 Shim A=1.65
Where used (1058 020 ___)
5HP24A Selective Snap Ring Pos # 70.140
Select. Parts 1058 370 023 1058 370 024 1058 370 021 1058 370 011 1058 370 012 1058 370 013 1058 370 014 1058 370 015 1058 370 016 1058 370 017
Description Clutch A Snap Ring Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60
Qty 1 All
Where used (1058 020 ___)
Qty 1 All
Where used (1058 020 ___)
5HP24A Selective Snap Ring Pos # 72.130 73.010/220 74.090
Select. Parts
1058 371 024 1058 371 021 1058 371 011 1058 371 012 1058 371 013 1058 371 014 1058 371 015 1058 371 016 1058 371 017 1058 371 018 1058 371 019 1058 371 020 1058 371 036
All Rights Reserved
Description Clutch B Snap Ring Clutch D Snap Ring Clutch E Snap Ring Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60 Snap Ring A=3.80 Snap Ring A=4.00 Snap Ring A=4.20 Snap Ring A=4.40 Snap Ring A=4.60
For Reference Only
© 2003 ZF Industries, Inc. - Page 43
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Selective Shims & Snap Rings (continued) 5HP24A Selective Snap Ring Pos # 75.010/210
Select. Parts 0730 513 591 0730 513 592 0730 513 593 0730 513 594 0730 513 595 0730 513 596 0730 513 597
Description Clutch C Snap Ring Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40
Qty 1 All
Where used (1058 020 ___)
Qty 1 All
Where used (1058 020 ___)
5HP24A Selective Snap Ring Pos # 77.110
Select. Parts 1055 370 007 1055 370 010 1055 370 011 1055 370 014
All Rights Reserved
Description Clutch F Snap Ring Snap Ring A=2.60 Snap Ring A=3.00 Snap Ring A=3.40 Snap Ring A=3.80
For Reference Only
© 2003 ZF Industries, Inc. - Page 44
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Kit Content 5HP24A Fiber Clutch Kit – 1058 298 014 Pos #
ZF Part #
70.110 72.100 73.010/200 74.060 75.010/190 77.090
1058 270 020 1058 270 025 1058 270 025 1058 270 025 1058 270 020 1055 270 069
Description
Qty
Friction Plate A Friction Plate B Friction Plate D Friction Plate E Friction Plate C Friction Plate F
6 6 4 5 4 6
Where used
Notes
(1058 020 ___) 004/007 004/007 004/007 004/007 004/007 004/007
5HP24A Fiber Clutch Kit – 1058 298 015 Pos # 70.110 72.100
ZF Part #
Description
Qty
Where used (1058 020 ___) All (except 004/007)
1058 270 028 Friction Plate A 1058 270 029 Friction Plate B
6 6
73.010/200 1058 270 029 Friction Plate D
5
All (except 004/007)
74.060 1058 270 029 Friction Plate E 75.010/190 1058 270 028 Friction Plate C 77.090 1055 270 072 Friction Plate F
5 4 6
All (except 004/007)
Notes
All (except 004/007) 009/014/015/021/029/030/031/ 033 use 4 pieces
All (except 004/007) All (except 004/007)
5HP24A Steel Kit – 1058 298 016 Pos #
ZF Part #
70.100 70.120 72.090 72.110 73.010/190 73.010/210 74.050 74.070 75.010/180 75.010/200 77.080 77.100
1058 370 053 1058 370 057 1058 370 050 1058 370 049 1058 370 050 1058 370 049 1058 370 050 1058 370 049 1058 370 053 1058 370 052 1055 374 024 1055 376 052
Description
Qty
Steel Plate A End Plate A Steel Plate B End Plate B Steel Plate D End Plate D Steel Plate E End Plate E Steel Plate C End Plate C Steel Plate F End Plate F
6 1 6 1 4 1 5 1 4 1 6 1
Where used (1058 020 ___) 004/007 All
Notes
004/007 004/007 004/007 004/007 004/007 004/007 004/007 004/007 004/007 004/007
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 45
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Kit Content (continued) 5HP24A Steel Kit – 1058 298 017 Pos #
ZF Part #
70.100 70.120 72.090 72.110 73.010/190 73.010/210 74.050 74.070 75.010/180 75.010/200 77.080 77.100
1058 370 066 1058 370 057 1058 370 073 1058 370 076 1058 370 073 1058 370 076 1058 370 073 1058 370 076 1058 370 066 1058 370 067 1055 374 030 1055 376 054
Description
Qty
Steel Plate A End Plate A Steel Plate B End Plate B Steel Plate D End Plate D Steel Plate E End Plate E Steel Plate C End Plate C Steel Plate F End Plate F
6 1 6 1 5 1 5 1 4 1 6 1
Where used (1058 020 ___) All (except 004/007) All
Notes
All (except 004/007) All (except 004/007) All (except 004/007) All (except 004/007) All (except 004/007) All (except 004/007) All (except 004/007) All (except 004/007) All (except 004/007) All (except 004/007)
5HP24A Overhaul Kit – 1058 298 023 Pos # 01.172 01.350 01.650 01.730 03.010/120 03.010/130 03.030 10.010/140 10.010/170 10.014 10.020/140 10.300 10.340 10.350 10.360 27.044 27.100 27.260/116 27.460 32.290 35.070 35.146 35.150/120 35.220/120 35.230/020 35.240 35.270
ZF Part #
Description
Where used
Qty
0734 313 060 O-Ring 0734 317 227 Sealing Sleeve 0501 318 572 Screw Plug M10x1 0734 319 623 Shaft Seal 0501 318 572 Screw Plug M10x1 0734 313 176 O-Ring 1058 303 015 Gasket 1055 310 039 Sealing Ring 0750 111 254 Shaft Seal 0734 313 178 O-Ring 0734 401 248 Piston Ring 0734 313 162 O-Ring 0501 314 585 Protection Cap 0750 112 076 Usit Ring 0750 112 076 Usit Ring 0501 314 645 Rubber Part 1068 227 039 Piston 1058 327 045 Gasket 0501 209 253 O-Ring 0734 313 181 O-Ring 0734 313 137 O-Ring 0734 319 529 Shaft Seal 0734 313 155 O-Ring 0734 310 342 Shaft Seal 0734 319 419 Shaft Seal 0501 313 484 O-Ring 0734 317 262 Sealing Ring 0734 313 207 O-Ring
2 2 1 1 1 1 1 1 1 1 2 1 2 2 6 1 1 1 2 1 1 1 1 1 1 2 1 1
(1058 020 ___)
Notes
All All All All All All All All All All All All All All All All All
Early valve body Late valve body
All All All All All All All All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 46
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Kit Content (continued) 5HP24A Overhaul Kit – 1058 298 023 (continued) Pos # 35.272 35.300 36.220 36.230/120 36.280 36.320/010 36.340 36.350 37.150/120 37.230/150 37.260 51.260/010 51.270/010 51.270/020 70.014 70.030 70.040 70.070 72.030 72.040 72.050 72.140 73.010/152 73.010/154 74.012 74.014 74.140 74.150 75.010/130 75.010/140 75.140/120 75.140/130 77.140
ZF Part #
Description
Where used
Qty
0734 313 207 O-Ring 0636 308 025 Screw Plug M18x1.5 0734 307 291 Sealing Ring 0734 319 588 Shaft Seal 1058 336 021 Gasket 0734 313 125 O-Ring 0636 308 024 Screw Plug M12x1.5 0636 308 025 Screw Plug M18x1.5 0734 319 604 Shaft Seal 0734 319 547 Double Seal 1058 337 009 Gasket 0634 316 523 O-Ring
1 1 1 1 1 1 1 1 1 1 1 1
All
0734 313 134 O-Ring
4
All
0734 313 151 0734 313 148 0734 313 163 0734 313 163 0734 313 175 0734 313 007 0501 315 073 0734 317 256 0734 313 169 0734 313 180 0734 313 149 0734 313 007 0734 313 198 0734 313 151 0734 313 009 0734 313 025 0301 302 040 0734 317 279 0734 313 096
1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1
All
O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Sealing Ring Piston Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Sealing Ring O-Ring
Notes
(1058 020 ___) All All All All All All All All All All All
All All All All All All All All All All All All All All All All All All
5HP24A Solenoid Kit – 1060 298 034 Pos #
ZF Part #
Description
Where used
Qty
Notes
(1058 020 ___)
51.250 0750 132 122 Solenoid Valve 51.260 0501 210 060 Pressure Regulator 51.260/010 0634 316 523 O-Ring
3 1 1
51.270
4
All 014/015/021/029/030/ 031/033
4
All
0501 208 542 Pressure Regulator
51.270/010 0734 313 134 O-Ring 51.270/020
All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 47
ZF 5HP24A Automatic Transmission - Spare Parts Catalog 5HP24A Kit Content (continued) 5HP24A Filter Kit – 5HP24FKA Pos #
ZF Part #
Description
Where used
Qty
03.010/130 0734 313 176 O-Ring 03.030 1058 303 015 Gasket
1 1
27.450
0501 006 460 Filter
1
27.460
0734 313 181 O-Ring
1
Notes
(1058 020 ___) All All 014/015/021/029/030/ 031/033 All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 48
ZF 5HP24A Automatic Transmission - Spare Parts Catalog Quotation / Order Form FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date:
Purchase Order #:
Customer Information Company Name: Street: Phone #: Email:
Contact: City, State & Zip: Fax #: Customer #:
Shipping Information Ship To: Street: Request Date:
Attention: City, State & Zip: Ship via:
Vehicle Information Make: Model Year:
Model: Transmission Spec:
Order Information Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Qty
Pos. #
ZF Part #
Signature:
All Rights Reserved
Description / Cust. Ref. No.
Date:
For Reference Only
© 2003 ZF Industries, Inc. - Page 49
ZF 5HP24A Automatic Transmission - Spare Parts Catalog Notes
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 50
Driveline and Chassis Technology
5HP24ASPC0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email
[email protected] Web www.zf-group.com
ZF 5HP30
Automatic Transmission Spare Parts Catalog
Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc.
Distributed By
ZF 5HP30 Automatic Transmission - Spare Parts Catalog Table of Contents 5HP30 Transmission Overview (North American Applications) Make / Model / Model Year 5HP30 Technical Information Torque, Gear Ratio & Weight Transmission Oil Reference Guide 5HP30 Lubrications 5HP30 Technical Literature 5HP30 General Transmission Oil Filling Procedure 5HP30 Spare Parts How To Use This Catalog Gearbox Housing Group Input Group Oil Sump Group Oil Supply Group Output Group Converter Group Parking Lock Group Planetary Drive Groups Clutch Pack Groups 5HP30 Valve Body Duct Plate Group Valve Housing Groups 5HP30 Selective Shims, Snap Rings & Kit Content 5HP30 Selective Shims & Snap Rings 5HP30 Kit Content 5HP30 Torque Converter Spare Parts & Kits 5HP30 Torque Converter Spare Parts 5HP30 Torque Converter Kits Miscellaneous Quotation / Order Form Notes
All Rights Reserved
For Reference Only
02 03 03 03 03 04 06 07 10 11 12 13 14 15 16 18 25 27 32 34 40 40 41 42
© 2003 ZF Industries, Inc. - Page 1
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Transmission Overview (North American Applications) Make / Model / Model Year – BMW (A5S 560Z) Make Model Style BMW 540i E34 Sedan (M60) BMW 540i BMW 740i
E39 Sedan (M60) E32 Sedan
BMW 740i BMW 740i BMW 740iL
E38 Sedan (M60) E38 Sedan (M62) E32 Sedan
BMW 740iL BMW 740iL BMW 750iL
E38 Sedan (M60) E38 Sedan (M62) E38 Sedan
BMW 840Ci BMW 840i
E31 Coupe E31 Coupe
BMW 850Ci
E31 Coupe (M73)
Model Year From – Up to Code OE Part # ZF Part # 1992 – 1995 – 04/95 ML 24 00 1 421 349 1055 000 010 1992 – 1995 PA 24 00 1 422 505 1055 000 029 1995 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026 1992 – 1994 ML 24 00 1 421 349 1055 000 010 1992 – 1994 PA 24 00 1 422 505 1055 000 029 1994 – 1995 PY 24 00 1 422 509 1055 000 031 1996 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026 1992 – 1994 ML 24 00 1 421 349 1055 000 010 1992 – 1994 PA 24 00 1 422 505 1055 000 029 1994 – 1995 PY 24 00 1 422 509 1055 000 031 1996 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026 1994 – 1995 – 04/95 OC 24 00 1 421 818 1055 000 017 1994 – 1998 – 09/98 PZ 24 00 1 422 511 1055 000 032 1998 – 2001 09/98 – TK 24 00 1 423 478 1055 000 040 1995 – 1996 PK 24 00 1 422 476 1055 000 026 1993 – 1995 – 04/95 MR 24 00 1 421 499 1055 000 011 1993 – 1995 PL 24 00 1 422 507 1055 000 030 1994 – 1995 – 04/95 OC 24 00 1 421 818 1055 000 017 1994 – 1997 PZ 24 00 1 422 511 1055 000 032
Note: Transmission specification number 1055 000 010 is replaced by 1055 000 029, 1055 000 011 is replaced by 1055 000 030, and 1055 000 017 is replaced by 1055 000 032.
Make / Model / Model Year – Aston Martin Make Aston Martin Aston Martin
Model DB7 Vantage DB7 Vantage Volante
Engine V12 6.0 liter V12 6.0 liter
Model Year 1999 – 1999 –
OE Part # ZF Part # 42-120296-AA 1055 000 039 42-120296-AA 1055 000 039
Make / Model / Model Year – Bentley Make Bentley
Model Arnage
Engine V8 6.8 liter
Model Year 1999 –
OE Part # PL20318PA
ZF Part # 1055 000 028
Model Year 1998 –
OE Part # PL20365PA
ZF Part # 1055 000 027
Make / Model / Model Year – Rolls Royce Make Rolls Royce
Model Silver Seraph
Engine V12 5.4 liter
Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP30 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits. Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits). Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission #
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 2
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Technical Information Torque, Gear Ratio & Weight Input Torque 560 Nm
1st Gear 3.55
2nd Gear 2.24
3rd Gear 1.54
4th Gear 1.00
5th Gear 0.79
Rev Gear 3.68
Weight
Oil Capacity
(approximate)
(approximate)
~109 kg (240 lbs.) ~13.5 liter (14.3 quart)
Transmission Oil Reference Guide Make BMW
Oil Grade SHELL LA 2634
Type Plate (color) Black
ESSO LT 71141
Green
Aston Martin ESSO LT 71141 Bentley ESSO LT 71141 Rolls Royce ESSO LT 71141
Green Green Green
ZF Part # 1055 000 010 1055 000 011 1055 000 029 1055 000 030 1055 000 017 1055 000 026 1055 000 031 1055 000 032 1055 000 040 1055 000 039 1055 000 028 1055 000 027
OE Part # 24 00 1 421 349 24 00 1 421 499 24 00 1 421 349 24 00 1 422 507 24 00 1 421 818 24 00 1 422 476 24 00 1 422 509 24 00 1 422 511 24 00 1 423 478 42120296AA PL20318PA PL20365PA
5HP30 Lubrications Amount
ZF Part #
Description
20 Liter 209 Liter
0671 090 148 Oil SHELL LA 2634 (Canister) 0671 090 149 Oil SHELL LA 2634 (Drum)
20 Liter
0671 090 166 Oil ESSO LT 71141 (Canister)
205 Liter
0671 090 169 Oil ESSO LT 71141 (Drum)
Where used
Notes
(1055 000 ___) 010/011/029/030 010/011/029/030 017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040
5HP30 Technical Literature Language
ZF Part #
English
5HP30FD
5HP30 Functional Description
English
5HP30REP
5HP30 Repair Manual
Eng/Ger English
1055 764 701 5HP30 Wall Chart 5HPVBMAN 5-Speed Valve Body Manual
All Rights Reserved
Where used
Description
For Reference Only
Notes
(1055 000 ___) All 010/011/017/026/029/ 030/031/032/040 All All
© 2003 ZF Industries, Inc. - Page 3
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Technical Information (continued) 5HP30 General Transmission Oil Filling Procedure
Position vehicle horizontally on hoist and apply the handbrake. Connect tester to read off transmission oil temperature and engine speed. With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.020). Start the engine (large consumers, such as A/C should be switched on). Shift through gears with engine running at idle speed. Select R and D and use step shift (manual-winter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive). Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES Depending on value allow oil to cool down or warm up. Shift through gears with engine at idle speed. Select R and D and use step shift (manualwinter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Remove fill plug (Pos. 03.020) on housing. Continues on next page
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 4
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Technical Information (continued) 5HP30 General Transmission Oil Filling Procedure (continued)
Continues from previous page Oil emerges at oil temperature below 95ºF (35ºC). NO YES Oil level in transmission is below minimum. Add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC). Oil temperature must not exceed 122ºF (50ºC). Allow time for excess oil to drip then install Fill Plug (Pos. 03.020). Torque Fill Plug to 100Nm ±10Nm (see also Repair Manual).
Fill Hole 03.020 Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 5
ZF 5HP30 Automatic Transmission - Spare Parts Catalog How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.
Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com.
Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example: Pos # 01.010
ZF Part #
1056 201 084 1056 201 087 01.010/110 1056 301 174 1056 301 175
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing
1 1 1 1
Where used (1056 000 ___) 087/088 081
Notes
087/088 081
Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 6
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts - Gearbox Housing Group Pos # 01.010
01.010/110 01.010/120 01.010/130 01.010/140 01.010/150 01.010/160
ZF Part # 1055 201 070 1055 201 072 1055 201 073 1055 301 101 1055 301 103 1055 301 108 1055 301 022 1055 301 023 1055 301 010 0736 101 240 0734 319 623
01.010/170 1055 306 013 1055 306 022 01.010/180 1056 306 004 01.010/190 1055 206 012 01.010/200 0501 313 410 01.010/220 1055 206 013 1055 206 014
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Pipe Oil Tube Bracket Torx Screw M6x13 Shaft Seal 10x18x5
1 1 1 1 1 1 1 1 1 1 2
Selector Shaft Selector Shaft Pipe Detent Disc Clamping Sleeve Detent Spring Detent Spring
1 1 1 1 1 1 1
01.010/240 0736 101 240 Torx Screw M6x13
2
01.010/250 0631 306 058 Cylindrical Pin
1
Where used (1055 000 ___) 010/017/027/029/032/ 040 026/028/031 011/030
Notes
017/027/032/039/040 010/029 011/026/028/030/031 All All All All All * Available in kit 1055 298 019 017/026/027/028/031/ 032/039/040 010/011/029/030 All All All 010/011/029/030 017/026/027/028/031/ 032/039/040 All 017/026/027/028/031/ 032/039/040
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 7
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts - Gearbox Housing Group (continued) Pos # 01.020 01.030 01.040 01.050 01.060 01.070 01.080 01.082 01.250
ZF Part #
1055 324 005 0734 313 104 1055 224 001 1055 324 019 1055 324 007 1055 324 015 0636 024 008 0636 024 009 1055 301 097 1055 301 098 1055 301 107 01.252 0501 318 572 01.260 0750 112 154 01.270 0636 015 360 01.300 0501 004 186 01.300/010 0637 900 029
Description
Where used
Qty
Pin O-Ring Pawl Leg Spring Connection Bar Guiding Plate Hexagon Screw M8x25 Hexagon Screw M8x22 Cover Cover Cover Screw Plug M10x1 Gasket Hexagon Screw M6x20 Oil Cooler Plug
1 2 1 1 1 1 2 1 1 1 1 1 1 9 1 2
(1055 000 ___)
Notes
All All
* Available in kit 1055 298 019
All All All All All All 010/029 011/017/026/030/031/ 032/039/040 027/028 010/029 * Available in kit 1055 298 019 All
* Available in kit 1055 298 019
All 010/029 010/029
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 8
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts - Gearbox Housing Group (continued) Pos #
ZF Part #
Description
Qty
01.310 01.320
0734 313 128 O-Ring 0736 101 382 Torx Screw M6x15
2 4
01.480
0501 208 862 Switch 0501 211 253 Switch
1 1
01.490
0501 315 431 Cable Terminal
1
01.500
1055 301 092 Sheet
1
01.520
0636 025 078 Hexagon Screw M6x15
1
01.560
1055 301 091 Bracket
1
01.570
0501 315 137 Bracket
1
01.580
0636 025 078 Hexagon Screw M6x15
1
01.610
0637 900 068 Plug
2
01.620
0636 015 360 Hexagon Screw M6x20
2
01.650 01.660 01.690 01.700
0501 318 572 0501 318 572 0501 318 900 0501 314 809
1 1 1 1
Screw Plug M10x1 Screw Plug M10x1 Breather Tube Breather Cover
Where used (1055 000 ___) 010/029
Notes * Available in kit 1055 298 019
010/029 017/026/027/028/031/ 032 039/040 017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040 039/040 017/026/027/028/031/ 032/039/040 011/017/026/027/028/ 030/031/032/039/040 017/026/027/028/031/ 032/039/040 All * Available in kit 1055 298 019 All
* Available in kit 1055 298 019
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 9
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Input Group Pos # 02.010 02.020 02.040 02.050 02.060 02.090 02.120 02.140 02.150 02.200
ZF Part # 1055 202 036 0734 313 032 1055 202 031 1055 202 027 1055 202 033 0750 115 378 1055 202 035 0734 401 241 0734 401 248 0750 115 378
Description
Where used
Qty
Input Shaft O-Ring Bearing Set Intermediate Sheet Bearing Set Axial Needle Bearing Sun Gear Shaft Sealing Ring Piston Ring Axial Needle Bearing
1 1 1 1 1 1 1 2 2 1
(1055 000 ___)
Notes
All All
* Available in kit 1055 298 019
All
* Available in kit 5HP30BRGK
All All
* Available in kit 5HP30BRGK
All
* Available in kit 5HP30BRGK
All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All
* Available in kit 5HP30BRGK
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 10
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Oil Sump Group Pos # 03.010
ZF Part #
Description
Qty
Where used (1055 000 ___) 010/011/029/030 017/026/027/028/031/ 032/039/040 010/011/029/030 017/026/027/028/031/ 032/039/040 All
1055 203 001 Oil Sump 1055 203 002 Oil Sump
1 1
03.010/110 1055 303 023 Oil Sump 1055 303 025 Oil Sump
1 1
03.010/120 0736 302 023 Screw Plug M24x1.5 0634 801 206 Sealing Ring
1 1
03.020
0636 302 066 Screw Plug M30x1.5 0634 801 097 Sealing Ring
1 1
All
03.030
0750 112 155 Gasket
1
All
03.050 03.060 03.070
0736 101 194 Torx Screw M6x25 0750 101 118 Magnet 0501 208 640 Oil Tank
23 1 1
All
03.080
0501 315 497 Stick-On-Label
1
Notes
* Available in kit 1055 298 019 * Available in kit 5HP30FK
All
* Available in kit 1055 298 019 * Available in kit 5HP30FK * Available in kit 1055 298 019 * Available in kit 5HP30FK
All
All All 010/011/017/026/029/ 030/031/032/040
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 11
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts - Oil Supply Group Pos #
ZF Part #
10.010 10.010/140 10.010/150 10.010/160 10.010/170 10.010/180 10.010/190 10.014 10.020 10.020/110 10.020/120 10.020/140 10.070 10.074 10.080 10.100 10.130
1055 210 049 1055 310 039 0735 298 136 0501 316 234 0750 111 254 0730 513 545 1043 319 058 0734 313 095 1055 210 041 1055 210 028 1055 310 036 0736 401 055 0736 101 122 0736 101 060 0734 401 248 0734 313 098 0736 101 161 0750 112 076 0736 101 165 0750 112 076 1055 202 033 See Page 32
10.140 10.160 10.170
Description Pump Sealing Ring Needle Bearing Washer Shaft Seal Snap Ring Sleeve O-Ring Intermediate Plate Intermediate Plate Centering Plate Counters. Screw M6x26 Torx Screw M6x40 Torx Screw M5x50 Piston Ring O-Ring Torx Screw M6x40 Usit Ring Torx Screw M6x65 Usit Ring Bearing Set Intermediate Plate Shim
Where used
Qty 1 1 1 1 1 1 1 1 1 1 1 5 9 1 2 1 12 12 2 2 1 1
(1055 000 ___)
Notes
All All
* Available in kit 1055 298 019
All
* Available in kit 5HP30BRGK
All All
* Available in kit 1055 298 019
All All All
* Available in kit 1055 298 019
All All All All All All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All All
* Available in kit 1055 298 019
All All All
* Available in kit 1055 298 019 * Available in kit 5HP30BRGK
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 12
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Output Group Pos #
ZF Part #
14.010 14.010/110 14.010/120 14.010/130 14.010/140 14.020
1055 214 017 1055 314 011 0735 340 153 0630 502 041 0750 111 243 1055 314 029
14.030 14.060 14.070 14.080
Description
Where used
Qty
Extension Extension Output Bearing Retaining Ring Shaft Seal Output Flange
1 1 1 1 1 1
1058 314 011 Output Flange
1
0737 502 175 0734 313 097 0636 024 008 See Page 32
1 1 5 1
Slotted Nut M45x1.5 O-Ring Hexagon Screw M8x25 Output Shim
Notes
(1055 000 ___) All All All
* Available in kit 5HP30BRGK
All All
* Available in kit 1055 298 019
039 010/011/017/026/027/ 028/029/030/031/032/ 040 All All
* Available in kit 1055 298 019
All All
Selective Shim
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 13
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Converter Group Pos # 22.020
ZF Part #
Description
Qty
4168 028 213 Torque Converter U23
1
4168 028 221 Torque Converter T26
1
Where used (1055 000 ___) 017/027/028/032/039/ 040 010/011/026/029/030/ 031
Notes
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 14
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Parking Lock Group Pos # 24.050
ZF Part #
Description
Where used
Qty
1055 224 009 Parking Lock Wheel
1
(1055 000 ___)
Notes
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 15
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Planetary Drive Groups Pos # 32.100 32.110 32.120 32.130 32.140 32.150 32.190 32.210 32.240 32.250 32.290 32.330 32.350 32.360
ZF Part # 1055 232 062 1055 232 079 1055 332 078 1055 332 031 1055 232 050 1055 332 032 1055 332 075 1055 232 081 1055 332 096 1055 332 032 0734 313 094 1055 375 009 0734 313 093 1055 332 060
Description
Where used
Qty
Planet Carrier Planet Carrier Ring Gear Snap Ring Ring Gear Snap Ring Sun Gear Bearing Set Ring Gear Snap Ring O-Ring Disc Carrier E2 O-Ring Sun Gear
1 1 1 1 1 1 1 1 1 1 1 1 1 1
(1055 000 ___)
Notes
All All All All All All All All
* Available in kit 5HP30BRGK
All All All
* Available in kit 1055 298 019
All All
* Available in kit 1055 298 019
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 16
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Planetary Drive Groups (continued) Pos # 42.010
ZF Part #
Description
Where used
Qty
1055 232 090 Planet Carrier
1
(1055 000 ___)
Notes
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 17
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Clutch Pack Groups Pos #
ZF Part #
70.010 70.010/130 70.010/140 70.010/150 70.010/160 70.020 70.030 70.040 70.050 70.060 70.070 70.080 70.090 70.100 70.110
1055 270 075 1055 370 077 0730 513 551 0734 313 024 0734 313 029 1055 370 064 0734 313 117 0734 313 023 0501 313 571 1055 370 093 0734 313 117 0730 501 445 1055 370 088 1055 370 089 1055 270 030 1055 270 069 1055 270 072
70.120 70.130 70.140
Description
Where used
Qty
Cylinder A+C Bush Snap Ring O-Ring O-Ring Piston A O-Ring O-Ring Cup Spring Oil Dam O-Ring Retaining Ring Spring Clutch Disc Steel Plate A Friction Plate A Friction Plate A Friction Plate A
1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5 5
1055 370 090 End Plate A 1055 370 052 Disc Carrier B See Page 32 Set of Snap Rings
1 1 1
Notes
(1055 000 ___) All All All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All All All
* Available in kit 1055 298 019
All All All
* Available in kit 1055 298 027
010/011/029/030/031 026 017/027/028/032/039/ 040 All
* Available in kit 1055 298 024 * Available in kit 1055 298 026 * Available in kit 1055 298 025 * Available in kit 1055 298 027
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 18
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Clutch Pack Groups (continued) Pos # 70.150 70.160 70.170 70.180 70.190 70.200 70.210 70.220 70.230
70.240 70.250 70.260
ZF Part # 1055 370 083 0734 313 115 0734 313 116 0501 313 572 1055 370 070 1055 370 040 1055 372 008 1055 371 003 1055 271 025 1055 271 053 1055 271 054
Description
Where used
Qty
Piston C O-Ring O-Ring Cup Spring Fixing Washer Snap Ring Spring Clutch Disc Steel Plate C Friction Plate C Friction Plate C Friction Plate C
1055 370 095 End Plate C See Page 33 Clutch C Snap Ring 1055 270 063 Disc Carrier
1 1 1 1 1 1 1 3 3 3 3 1 1 1
Notes
(1055 000 ___) All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All All All All All
* Available in kit 1055 298 027
010/011/029/030/031 026 017/027/028/032/039/ 040 All
* Available in kit 1055 298 024 * Available in kit 1055 298 026
* Available in kit 1055 298 027
All
Selective Snap Ring
* Available in kit 1055 298 025
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 19
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Clutch Pack Groups (continued) Pos # 71.010 71.020 71.030 71.040 71.050 71.060 71.080 71.090 71.100
71.110 71.120
ZF Part # 1055 370 084 0734 313 115 0734 313 116 0501 313 572 1055 370 070 1055 370 040 1055 372 008 1055 371 003 1055 371 003
Description
Where used
Qty
Piston E2 O-Ring O-Ring Cup Spring Fixing Washer Snap Ring Spring Clutch Disc Steel Plate E2 Steel Plate E2
1 1 1 1 1 1 1 4 3
1055 271 025 Friction Plate E2 1055 271 053 Friction Plate E2 1055 271 054 Friction Plate E2
4 3 3
1055 371 003 End Plate E2 See Page 33 Clutch E2 Snap Ring
1 1
Notes
(1055 000 ___) All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All All All All 010/011/029/030/031 017/026/027/028/032/ 039/040 010/011/029/030/031 026 017/027/028/032/039/ 040 All
* Available in kit 1055 298 027
* Available in kit 1055 298 027
All
Selective Snap Ring
* Available in kit 1055 298 027 * Available in kit 1055 298 024 * Available in kit 1055 298 026 * Available in kit 1055 298 025
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 20
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Clutch Pack Groups (continued) Pos # 72.010
ZF Part #
Description
Qty
1055 271 043 Cylinder B
1
1055 271 044 Cylinder B
1
72.020 72.030 72.040 72.050 72.060 72.070 72.080
1055 371 051 0734 313 117 0734 313 027 0734 313 118 0501 313 575 1055 371 043 0730 501 445
1 1 1 1 1 1 1
72.090
1055 371 003 Steel Plate B
5
1055 371 003 Steel Plate B
6
1055 271 025 Friction Plate B 1055 271 053 Friction Plate B 1055 271 054 Friction Plate B
5 5 6
1055 371 003 End Plate B See Page 33 Clutch B Snap Ring 0734 317 217 Piston Ring
1 1 1
72.100
72.110 72.130 72.140
Piston B O-Ring O-Ring O-Ring Cup Spring Oil Dam B Retaining Ring
Where used (1055 000 ___) 017/027/028/032/039/ 040 010/011/026/029/030/ 031 All
Notes
All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 019
All All All 010/011/026/029/030/ 031 017/026/027/028/032/ 039/040 010/011/029/030/031 026 017/027/028/032/039/ 040 All
* Available in kit 1055 298 027 * Available in kit 1055 298 027 * Available in kit 1055 298 024 * Available in kit 1055 298 026 * Available in kit 1055 298 025 * Available in kit 1055 298 027
All
Selective Snap Ring
All
* Available in kit 1055 298 019
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 21
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
31.040
0736 101 177 Torx Screw M10x45
3
73.010
1055 273 033 Cylinder D+E
1
1055 273 035 Cylinder D+E
1
1055 373 021 0630 513 007 0734 313 114 0750 132 082 0734 313 024 0501 313 570 1055 374 013 1055 372 008 1055 371 003 1055 271 025 1055 271 053 1055 271 054
1 1 1 1 2 1 1 1 5 5 5 5
73.010/140 73.010/150 73.020 73.030 73.030/160 73.040 73.050 73.060 73.070 73.080
73.090 73.110
Where used
Qty
Bush Snap Ring O-Ring Piston D O-Ring Cup Spring Stop Ring Spring Clutch Disc Steel Plate D Friction Plate D Friction Plate D Friction Plate D
1055 371 003 End Plate D See Page 33 Clutch D Snap Ring
1 1
Notes
(1055 000 ___) All 010/011/026/029/030/ 031 017/027/028/032/039/ 040 All All All
* Available in kit 1055 298 019
All
* Available in kit 1055 298 030
All
* Available in kit 1055 298 019
All All All All
* Available in kit 1055 298 027
010/011/029/030/031 026 017/027/028/032/039/ 040 All
* Available in kit 1055 298 024 * Available in kit 1055 298 026
* Available in kit 1055 298 027
All
Selective Snap Ring
* Available in kit 1055 298 025
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 22
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Clutch Pack Groups (continued) Pos # 74.010 74.020 74.030 74.040 74.050 74.060
74.070 74.090 74.100 74.100/140 74.100/150 74.100/160 74.120
ZF Part # 0750 132 086 0501 313 574 1055 374 013 1055 370 088 1055 374 024 1055 374 024
Description
Where used
Qty
Piston E1 Cup Spring Stop Ring Spring Clutch Disc Steel Plate E1 Steel Plate E1
1 1 1 1 5 6
1055 270 030 Friction Plate E1 1055 270 069 Friction Plate E1 1055 270 072 Friction Plate E1
5 6 6
1055 370 089 See Page 32 1055 274 021 1055 374 023 1055 374 018 1055 331 016 1055 274 023
1 1 1 1 1 1 1
End Plate E1 Clutch E1 Snap Ring Free Wheel Fixing Washer Snap Ring Axial Washer Bearing Set
Notes
(1055 000 ___) All
* Available in kit 1055 298 030
All All 010/011/029/030/031 010/011/029/030/031 017/026/027/028/032/ 039/040 010/011/029/030/031 026 017/027/028/032/039/ 040 All
* Available in kit 1055 298 027
* Available in kit 1055 298 027
All
Selective Snap Ring
* Available in kit 1055 298 027 * Available in kit 1055 298 024 * Available in kit 1055 298 026 * Available in kit 1055 298 025
All All All All
* Available in kit 5HP30BRGK
All
* Available in kit 5HP30BRGK
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 23
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Spare Parts – Clutch Pack Groups (continued) Pos # 77.010 77.020 77.030 77.040 77.050 77.060 77.070 77.080 77.090
77.100 77.110 77.120
ZF Part # 1055 276 045 0635 303 058 0630 513 037 0750 132 072 0501 313 573 1055 376 025 1055 370 088 1055 374 024 1055 270 030 1055 270 069 1055 270 072
Description Cylinder F Needle Sleeve Snap Ring Piston F Cup Spring Split Ring Spring Clutch Disc Steel Plate F Friction Plate F Friction Plate F Friction Plate F
1 1 1 1 1 1 1 6 6 6 6
1055 376 052 End Plate F
1
1055 376 054 End Plate F
1
See Page 33 Clutch F Snap Ring 1055 276 061 Free Wheel 1055 276 062 Free Wheel
1 1 1
77.120/110 1055 276 046 Free Wheel Ring 1055 276 055 Free Wheel Ring
1 1
77.120/120 77.120/130 77.120/140 77.120/150 77.130 77.140 77.210
1 1 1 1 1 1 12
0501 209 988 1055 376 037 1055 376 039 1055 376 034 0630 503 028 0734 313 096 0736 401 054
Free Wheel Free Wheel Ring Fixing Washer Snap Ring Snap Ring O-Ring Counters. Screw M8x24
Where used
Qty
Notes
(1055 000 ___) All All
* Available in kit 5HP30BRGK
All All
* Available in kit 1055 298 030
All All All All
* Available in kit 1055 298 027
010/011/029/030/031 026 017/027/028/032/039/ 040 010/011/026/029/030/ 031 017/027/028/032/039/ 040 All
* Available in kit 1055 298 024 * Available in kit 1055 298 026 * Available in kit 1055 298 025
* Available in kit 1055 298 027 Selective Snap Ring
010/011/029/030/031 017/027/028/032/039/ 040 010/011/029/030/031 017/027/028/032/039/ 040 All All All All All All
* Available in kit 1055 298 019
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 24
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Valve Body – Duct Plate Group Pos #
ZF Part #
Description
27.010 27.020 27.030 27.034 27.040 27.050 27.060 27.070 27.086 27.090 27.094
1055 327 123 1056 327 019 1056 327 039 1056 327 021 1056 327 020 1056 327 019 1056 327 020 1056 327 020 1043 326 037 0501 313 177 1060 227 019
27.100 27.110 27.120 27.130 27.140 27.150 27.160 27.170 27.180 27.190 27.200 27.220
1055 327 049 0736 101 065 1055 327 050 0736 101 065 0501 310 401 1055 327 122 1055 327 041 0631 302 165 0736 101 092 0736 101 090 0630 302 103 0736 101 059 1055 327 085 0734 313 121 1055 327 085 0734 313 121 1055 227 021
1 4 1 3 1 1 1 1 15 2 2 10 1 2 1 2 1
27.230 27.240 27.242 27.250 27.252 27.260
Where used
Qty
Duct Plate Valve Orifice D=1.0 Valve Orifice D=1.7 Valve Orifice D=1.5 Valve Orifice D=1.2 Valve Orifice D=1.0 Valve Orifice D=1.2 Valve Orifice D=1.2 Ball Screen Valve
(1055 000 ___)
1 1 1 1 1 1 1 1 1 1 1
All
1055 327 093 Gasket
1
010/011
1055 327 102 Gasket
1
1055 327 104 Intermediate Sheet 1055 327 118 Intermediate Sheet
1 1
Ledge Torx Screw M5x22 Ledge Torx Screw M5x22 Ind. Transmitter Bracket Intermediate Sheet Cylindrical Pin Torx Screw M5x40 Torx Screw M5x55 Spring Washer Torx Screw M5x55 Pipe O-Ring Pipe O-Ring Wiring Harness
All
Notes * Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All * Available in kit 1055 298 019 * Available in kit 5HP30VBK 017/026/027/028/029/ * Available in kit 1055 298 019 030/031/032/039/040 * Available in kit 5HP30VBK 010/011/029/030/031 017/026/027/028/032/ 039/040 All All All All All All All All All All All All All All
* Available in kit 1055 298 019
All All
* Available in kit 1055 298 019
All
27.260/116 0501 209 253 O-Ring
2
All
27.280 27.400
1058 327 026 Retaining Clamp 0736 101 211 Torx Screw M6x55
1 12
All
27.450
0501 005 184 Filter
1
All
27.460
0734 313 181 O-Ring
1
All
27.470
0736 617 064 Torx Screw M5x14
2
All
27.500 27.510
0501 310 401 Ind. Transmitter 1055 327 034 Bracket
1 1
All
* Available in kit 1055 298 019 * Available in kit 5HP30VBK
All * Available in 1055 298 015 * Available in kit 5HP30FK * Available in kit 1055 298 015 * Available in kit 1055 298 019 * Available in kit 5HP30FK * Available in 1055 298 015 * Available in kit 5HP30FK
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 25
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Duct Plate Group (continued)
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 26
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Valve Body – Valve Housing Groups Pos # 50.010 50.020 50.030 50.040 50.050 50.060 50.070 50.080 50.094 50.096 50.100 50.110
50.114
ZF Part #
Description
Qty
1055 327 117 1058 327 020 1058 327 022 1056 327 173 1055 327 080 1058 327 016 1058 327 024 0732 042 430 0732 042 504 0732 042 534 1055 327 066 1058 327 044
Valve Housing
1
Selector Shift Valve Piston Piston Piston Compression Spring Compression Spring Compression Spring Piston Piston
1 1 1 1 1 1 1 1 1
0732 042 477 1058 327 030 0732 042 381 1055 327 098 1055 327 064 1055 327 052 0732 041 550
Compression Spring Piston Compression Spring Piston Stop Plate Piston Compression Spring
1 1 1 1 1 1 1
0732 042 492 Compression Spring
1
1055 327 101 Sealing Cap
1
Where used (1055 000 ___) 010/011/029/030/031 017/026/027/032/040 028/039 All
Notes
* Available in kit 5HP30VBK
010/011/029/030/031 017/026/027/032/040 028/039 010/011/029/030/031 * Available in kit 5HP30VBK 028/039 017/026/027/032/040 010/011/029/030/031 017/026/027/028/032/ 039/040 All * Available in kit 5HP30VBK All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All All All 010 * Available in kit 5HP30VBK 011/017/026/027/028/ 029/030/031/032/039/ * Available in kit 5HP30VBK 040 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 27
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Valve Body – Valve Housing Groups (continued) Pos # 50.118 50.126 50.128 50.138 50.142 50.146 50.148 50.156 50.158 50.166 50.170 50.180 50.190 50.202 50.204 50.220 50.230 50.240 50.250 50.260 50.270
ZF Part # 1043 323 105 1055 327 059 0732 041 523 1043 326 169 0732 041 526 1043 326 169 0732 041 809 1043 326 289 0732 042 561 1043 326 289 0732 042 561 1043 326 289 0732 042 561 1043 326 289 0732 042 561 1055 327 043 0736 101 094 1055 327 044 0736 101 094 1058 327 021 0736 101 094
Description
Where used
Qty
Support Plate Piston Compression Spring Valve Spool Compression Spring Valve Spool Compression Spring Piston Compression Spring Piston Compression Spring Piston Compression Spring Piston Compression Spring Cover Torx Screw M5x12 Cover Torx Screw M5x12 Cover Torx Screw M5x12
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 4 1 2
(1055 000 ___)
Notes
All All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 28
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Qty
51.010
1055 327 120 Valve Housing 1058 327 063 Valve Housing
1 1
51.020 51.030 51.050 51.060 51.070 51.080 51.090 51.100 51.110 51.120 51.130 51.140
1058 327 017 0732 041 547 1056 327 028 0732 041 462 1056 327 029 0732 041 462 1055 327 023 0732 041 826 1055 327 059 0732 041 337 1055 327 058 0732 041 462
1 1 1 1 1 1 1 1 1 1 1 1
51.150
1055 327 054 Piston 1055 327 127 Piston
Damper Piston Compression Spring Piston Compression Spring Gear Shift Slide Compression Spring Piston Compression Spring Piston Compression Spring Piston Compression Spring
1 1
Where used (1055 000 ___) 010/011/029/030/031 017/026/027/028/032/ 039/040 All All
Notes
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All * Available in kit 5HP30VBK 010/011/017/026/027/ 029/030/031/032/040 028/039
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 29
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Valve Body – Valve Housing Groups (continued) Pos # 51.160
ZF Part #
Description Bush Bush Piston Compression Spring Damper Piston Compression Spring Cover Torx Screw M5x12
Qty 1 1 1 1 1 1 1 10
Where used (1055 000 ___) 010/011/017/026/027/ 029/030/031/032/040 028/039
Notes
51.180 51.190 51.200 51.210 51.230 51.240
1055 327 055 1055 327 129 1056 327 001 0732 041 606 1058 327 017 0732 041 547 1055 327 046 0736 101 094
51.250
0750 132 122 Solenoid Valve
3
All
51.260
0501 209 875 Pressure Regulator 0501 311 843 Pressure Regulator
1 1
017/026/027/028/032/ * Available in kit 1055 298 028 039/040 010/011/029/030/031 * Available in kit 1055 298 029 * Available in kit 1055 298 019 * Available in kit 1055 298 028 All * Available in kit 1055 298 029 * Available in kit 5HP30VBK * Available in kit 1055 298 028 All * Available in kit 1055 298 029 * Available in kit 1055 298 019 * Available in kit 1055 298 028 All * Available in kit 1055 298 029 * Available in kit 5HP30VBK All
51.260/010 0734 313 120 O-Ring
1
51.270
4
0501 210 061 Pressure Regulator
51.270/010 0734 313 134 O-Ring
4
51.280 51.290
1 9
1055 327 051 Fixing Plate 0736 101 094 Torx Screw M5x12
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All * Available in kit 1055 298 028 * Available in kit 1055 298 029
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 30
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Where used
Qty
55.010 55.020 55.030 55.040 55.050
1055 327 121 1055 327 065 0732 041 462 1055 327 057 0732 041 826 0732 041 976
Valve Housing Piston Compression Spring Piston Compression Spring Compression Spring
1 1 1 1 1 1
55.060 55.070 55.080 55.090 55.100 55.110 55.120 55.130 55.140 55.150 55.160 55.170 55.180 55.190 55.200
1043 326 169 0732 041 337 1055 327 091 0732 042 382 1043 326 169 0732 042 504 1043 326 169 0732 042 022 1055 327 059 0732 041 667 1055 327 059 0732 041 325 1043 326 037 1055 327 047 0736 101 094
Valve Spool Compression Spring Piston Compression Spring Valve Spool Compression Spring Valve Spool Compression Spring Piston Compression Spring Piston Compression Spring Ball Cover Torx Screw
1 1 1 1 1 1 1 1 1 1 1 1 1 1 9
(1055 000 ___)
Notes
All All All
* Available in kit 5HP30VBK
All 010/011/029/030/031 * Available in kit 5HP30VBK 017/026/027/028/032/ 039/040 All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All All
* Available in kit 5HP30VBK
All
* Available in kit 5HP30VBK
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 31
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Selective Shims & Snap Rings 5HP30 Selective Shim Pos # 10.170
Select. Parts 0730 107 867 0730 107 868 0730 107 465 0730 107 466 0730 107 467 0730 107 468 0730 107 469
Description Qty Intermediate Plate Shim 1 All Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80
Where used (1055 000 ___)
Description Output Shim Shim A=1.00 Shim A=1.20 Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80 Shim A=3.00 Shim A=3.20
Qty 1 All
Where used (1055 000 ___)
Qty 1 All 1 All
Where used (1055 000 ___)
5HP30 Selective Shim Pos # 14.080
Select. Parts 0730 108 718 0730 108 719 0730 108 720 0730 108 721 0730 108 722 0730 108 723 0730 108 724 0730 108 725 0730 108 726 0730 108 727 0730 108 728 0730 108 729
5HP30 Selective Snap Ring Pos # 70.140 74.090
Select. Parts 1055 370 092 1055 370 007 1055 370 023 1055 370 010 1055 370 024 1055 370 011 1055 370 025 1055 370 014
All Rights Reserved
Description Clutch A Snap Ring Clutch E1 Snap Ring Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60 Snap Ring A=3.80
For Reference Only
© 2003 ZF Industries, Inc. - Page 32
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Selective Shims & Snap Rings (continued) 5HP30 Selective Snap Ring – Clutch Pack B, C, D + E2 Pos # 70.250 71.120 72.130 73.110
Select. Parts
1055 371 007 1055 371 015 1055 371 016 1055 371 017 1055 371 018 1055 371 019
Description Clutch C Snap Ring Clutch E2 Snap Ring Clutch B Snap Ring Clutch D Snap Ring Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60 Snap Ring A=3.80 Snap Ring A=4.00
Qty 1 1 1 1
Where used (1055 000 ___) All All All All
5HP30 Selective Snap Ring Pos # 77.110
Select. Parts 1055 370 007 1055 370 010 1055 370 011 1055 370 014
All Rights Reserved
Description Clutch F Snap Ring Snap Ring A=2.60 Snap Ring A=3.00 Snap Ring A=3.40 Snap Ring A=3.80
Qty 1 All
For Reference Only
Where used (1055 000 ___)
© 2003 ZF Industries, Inc. - Page 33
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Kit Content 5HP30 Filter Kit – 1055 298 015 Pos # 27.450 27.460 27.470
ZF Part #
Description
Where used
Qty
0501 005 184 Filter 0734 313 181 O-Ring 0736 617 064 Torx Screw M5x14
1 1 2
Notes
(1055 000 ___) All All All
5HP30 Overhaul Kit – 1055 298 019 Pos #
ZF Part #
Description
01.010/160 01.030 01.252 01.260 01.310 01.650 01.660 02.020 02.140 02.150 03.010/120 03.020 03.030 10.010/140 10.010/170 10.014 10.080 10.100 10.130 10.140 14.010/140 14.060 27.100
0734 319 623 0734 313 104 0501 318 572 0750 112 154 0734 313 128 0501 318 572 0501 318 572 0734 313 032 0734 401 241 0734 401 248 0634 801 206 0634 801 097 0750 112 155 1055 310 039 0750 111 254 0734 313 095 0734 401 248 0734 313 098 0750 112 076 0750 112 076 0750 111 243 0734 313 097 1055 327 093 1055 327 102
Shaft Seal 10x18x5 O-Ring Screw Plug M10x1 Gasket O-Ring Screw Plug M10x1 Screw Plug M10x1 O-Ring Sealing Ring Piston Ring Sealing Ring Sealing Ring Gasket Sealing Ring Shaft Seal O-Ring Piston Ring O-Ring Usit Ring Usit Ring Shaft Seal O-Ring Gasket Gasket
2 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1 2 1 12 2 1 1 1 1
27.242 27.252 27.260/116 27.460 32.290 32.350 51.260/010 51.270/010 70.010/150 70.010/160 70.030 70.040
0734 313 121 0734 313 121 0501 209 253 0734 313 181 0734 313 094 0734 313 093 0734 313 120 0734 313 134 0734 313 024 0734 313 029 0734 313 117 0734 313 023
O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring
2 2 2 1 1 1 1 4 1 1 1 1
Where used
Qty
Notes
(1055 000 ___) All All 010/029 All 010/029 All All All All All All All All All All All All All All All All All 010/011 017/026/027/028/029/ 030/031/032/039/040 All All All All All All All All All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 34
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Kit Content (continued) 5HP30 Overhaul Kit – 1055 298 019 (continued) Pos # 70.070 70.160 70.170 71.020 71.030 72.030 72.040 72.050 72.140 73.020 73.030/160 77.140
ZF Part #
Description
Where used
Qty
0734 313 117 O-Ring 0734 313 115 O-Ring 0734 313 116 O-Ring 0734 313 115 O-Ring 0734 313 116 O-Ring 0734 313 117 O-Ring 0734 313 027 O-Ring 0734 313 118 O-Ring 0734 317 217 Piston Ring 0734 313 114 O-Ring 0734 313 024 O-Ring 0734 313 096 O-Ring
1 1 1 1 1 1 1 1 1 1 2 1
Notes
(1055 000 ___) All All All All All All All All All All All All
5HP30 Fiber Clutch Kit – 1055 298 024 Pos # 70.110 70.230 71.100 72.100 73.080 74.060 77.090
ZF Part # 1055 270 030 1055 271 025 1055 271 025 1055 271 025 1055 271 025 1055 270 030 1055 270 030
Description
Qty
Friction Plate A Friction Plate C Friction Plate E2 Friction Plate B Friction Plate D Friction Plate E1 Friction Plate F
5 3 4 5 5 5 6
Where used (1055 000 ___) 010/011/029/030/031
Notes
010/011/029/030/031 010/011/029/030/031 010/011/029/030/031 010/011/029/030/031 010/011/029/030/031 010/011/029/030/031
5HP30 Fiber Clutch Kit – 1055 298 025 Pos #
ZF Part #
Description
Qty
70.110
1055 270 072 Friction Plate A
5
70.230
1055 271 054 Friction Plate C
3
71.100
1055 271 054 Friction Plate E2
3
72.100
1055 271 054 Friction Plate B
6
73.080
1055 271 054 Friction Plate D
5
74.060
1055 270 072 Friction Plate E1
6
77.090
1055 270 072 Friction Plate F
6
Where used (1055 000 ___) 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040
Notes
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 35
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Kit Content (continued) 5HP30 Fiber Clutch Kit – 1055 298 026 Pos # 70.110 70.230 71.100 72.100 73.080 74.060 77.090
ZF Part # 1055 270 069 1055 271 053 1055 271 053 1055 271 053 1055 271 053 1055 270 069 1055 270 069
Description
Qty
Friction Plate A Friction Plate C Friction Plate E2 Friction Plate B Friction Plate D Friction Plate E1 Friction Plate F
5 3 3 6 5 6 6
Where used
Notes
(1055 000 ___) 026 026 026 026 026 026 026
5HP30 Steel Kit – 1055 298 027 Pos #
ZF Part #
70.100 70.120 70.220 70.240
1055 370 089 1055 370 090 1055 371 003 1055 370 095
71.090
Description
Where used
Qty
Steel Plate A End Plate A Steel Plate C End Plate C
Notes
(1055 000 ___)
5 1 3 1
All All
1055 371 003 Steel Plate E2
4
All
71.110
1055 371 003 End Plate E2
1
All
72.090
1055 371 003 Steel Plate B
6
All
72.110 73.070 73.090
1055 371 003 End Plate B 1055 371 003 Steel Plate D 1055 371 003 End Plate D
1 5 1
All
74.050
1055 374 024 Steel Plate E1
6
All
74.070 77.080
1055 370 089 End Plate E1 1055 374 024 Steel Plate F
1 6
All
77.100
1055 376 054 End Plate F
1
All All 017/026/027/028/032/039/040 use 3 pieces 010/011/026/029/030/031 use 5 pieces
All All 010/011/029/030/031 use 5 pieces
All 017/027/028/032/039/ 040
5HP30 Solenoid Kit – 1055 298 028 Pos #
ZF Part #
Description
Where used
Qty
51.250
0750 132 122 Solenoid Valve
3
51.260
0501 209 875 Pressure Regulator
1
51.260/010 0734 313 120 O-Ring 51.270 0501 210 061 Pressure Regulator 51.270/010 0734 313 134 O-Ring
1 4 4
Notes
(1055 000 ___) All 017/026/027/028/032/ 039/040 All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 36
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Kit Content (continued) 5HP30 Solenoid Kit – 1055 298 029 Pos #
ZF Part #
51.250 51.260 51.260/010 51.270 51.270/010
0750 132 122 0501 311 843 0734 313 120 0501 210 061 0734 313 134
Description
Where used
Qty
Solenoid Valve Pressure Regulator O-Ring Pressure Regulator O-Ring
3 1 1 4 4
Notes
(1055 000 ___) All 010/011/029/030/031 All All All
5HP30 Molded Rubber Piston Kit – 1055 298 030 Pos # 73.030 74.010 77.040
ZF Part #
Description
Where used
Qty
0750 132 082 Piston D 0750 132 086 Piston E1 0750 132 072 Piston F
1 1 1
(1055 000 ___)
Notes
All All All
5HP30 Bearing Kit – 5HP30BRGK Pos # 02.040 02.060 02.090 02.200 10.010/140 10.160 14.010/120 32.210 74.100/160 74.120 77.020
ZF Part #
Description
Where used
Qty
1055 202 031 Bearing Set 1055 202 033 Bearing Set 0750 115 378 Axial Needle Bearing 0750 115 378 Axial Needle Bearing 0735 298 136 Needle Bearing 1055 202 033 Bearing Set 0735 340 153 Output Bearing 1055 232 081 Bearing Set 1055 331 016 Axial Washer 1055 274 023 Bearing Set 0635 303 058 Needle Sleeve
1 1 1 1 1 1 1 1 1 1 1
(1055 000 ___)
Notes
All All All All All All All All All All All
5HP30 Filter Kit – 5HP30FK Pos #
ZF Part #
03.010/120 03.020 03.030 27.450 27.460 27.470
1055 298 015 0634 801 206 0634 801 097 0750 112 155 0501 005 184 0734 313 181 0736 617 064
Description
Where used
Qty
5HP30 Filter Kit Sealing Ring Sealing Ring Gasket Filter O-Ring Torx Screw M5x14
1 1 1 1 1 1 2
(1055 000 ___)
Notes
All All All All All
Included in kit 1055 298 015
All
Included in kit 1055 298 015
All
Included in kit 1055 298 015
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 37
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Kit Content (continued) 5HP30 Valve Body Kit – 5HP30VBK Pos #
ZF Part #
Description
27.020 27.030
1056 327 019 Valve Orifice D=1.0 1056 327 039 Valve Orifice D=1.7
1 1
27.034
1056 327 021 Valve Orifice D=1.5
1
27.040 27.050 27.060 27.070 27.086 27.090 27.096 27.100
1056 327 020 1056 327 019 1056 327 020 1056 327 020 1043 326 037 0501 313 177 0732 041 937 1055 327 093 1055 327 102
Valve Orifice D=1.2 Valve Orifice D=1.0 Valve Orifice D=1.2 Valve Orifice D=1.2 Check Ball Screen Compression Spring Gasket Gasket
1 1 1 1 1 1 1 1 1
27.260/116 50.020 50.040 50.060 50.070 50.080 50.110
0501 209 253 1056 327 173 0732 042 430 0732 042 477 1058 327 030 0732 042 381 0732 041 550
O-Ring Selector Shift Valve Compression Spring Compression Spring Main Pressure Valve Compression Spring Compression Spring
2 1 1 1 1 1 1
0732 042 492 Compression Spring
1
0732 041 523 0732 041 526 0732 041 809 0732 042 561 0732 042 561 0732 042 561 0732 042 561 0732 041 547 0732 041 462 0732 041 462 0732 041 826 0732 041 337 0732 041 462 0732 041 606 0732 041 547 0734 313 120 0734 313 134 0732 041 462 0732 041 826 0732 041 337 0732 042 382 0732 042 504 0732 042 022
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1
50.128 50.142 50.148 50.158 50.170 50.190 50.204 51.030 51.060 51.080 51.100 51.120 51.140 51.190 51.210 51.260/010 51.270/010 55.030 55.050 55.070 55.090 55.110 55.130
Where used
Qty
Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring O-Ring O-Ring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring
Notes
(1055 000 ___) All
All 017/026/027/028/029/ 316 Valve Body and over 030/031/032/039/040 All All All All All All All
Under valve in channel plate
010/011 312 Valve Body and under 017/026/027/028/029/ 316 Valve Body and over 030/031/032/039/040 All All 010/011/029/030/031 All All All 010 309 Valve Body and under 011/017/026/027/028/ 029/030/031/032/039/ 312 Valve Body and over 040 All All All All All All All All All All All All All All All All All All 010/011/029/030/031 All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 38
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Kit Content (continued) 5HP30 Valve Body Kit – 5HP30VBK (continued) Pos # 55.150 55.170 55.180
ZF Part #
Description
Where used
Qty
0732 041 667 Compression Spring 0732 041 325 Compression Spring 1043 326 037 Check Ball
1 1 1
(1055 000 ___)
Notes
All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 39
ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Kit Torque Converter Spare Parts & Kits 5HP30 Torque Converter Spare Parts Pos #
ZF Part #
Description
Qty
0501 320 347 0501 320 348 0501 320 349 0501 320 353
5HP30 TC Washer 2.0 5HP30 TC Washer 2.2 5HP30 TC Washer 2.4 5HP30 TC Friction Plate
1 1 1 1
Where used (4168 028 ___) 213/221 213/221 213/221
Notes Selective Washer Selective Washer Selective Washer
213/221
5HP30 Torque Converter Kits Pos #
ZF Part #
Description
Qty
4168 298 067 5HP30 TC Rebuild Kit 4168 298 068 5HP30 TC Stator Kit
1 1
Where used
Notes
(4168 028 ___) 213/221
Parts are not sold individually
213/221
Parts are not sold individually
Note: The rebuild kit (4168 298 067) includes 3x Axial Needle Bearings, 2x Diaphragm Springs, 1x Sealing Ring, 1x Sealing Lip Ring, and 1x Snap Ring The stator kit (4168 298 068) includes 2x Thrust Washer, 1x Freewheel, and 1x Inner Freewheel Ring.
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 40
ZF 5HP30 Automatic Transmission - Spare Parts Catalog Quotation / Order Form FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date:
Purchase Order #:
Customer Information Company Name: Street: Phone #: Email:
Contact: City, State & Zip: Fax #: Customer #:
Shipping Information Ship To: Street: Request Date:
Attention: City, State & Zip: Ship via:
Vehicle Information Make: Model Year:
Model: Transmission Spec:
Order Information Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Qty
Pos. #
ZF Part #
Signature:
All Rights Reserved
Description / Cust. Ref. No.
Date:
For Reference Only
© 2003 ZF Industries, Inc. - Page 41
ZF 5HP30 Automatic Transmission - Spare Parts Catalog Notes
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 42
Driveline and Chassis Technology
5HP30SPC0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email
[email protected] Web www.zf-group.com
ZF S5-31
Manual Transmission Spare Parts Catalog
Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc.
Distributed By
5-Speed Manual Transmission Spare Parts Catalog Table of Content S5-31 Transmissions (North American Applications) Make / Model / Model Year
02
Technical Information
03
S5-31 Spare Parts Gearbox Housing Group
04
Input Shaft Group
06
Countershaft Group
07
Main Shaft Group
08
Reverse Idler Group
10
Gear Shift System Group
11
S5-31 Kits Kit Overview
13
Repair Kit
15
Cross Reference BMW Part # - ZF Part #
All Rights Reserved
For Reference Only
16
ZF Industries, Inc. – 1
5-Speed Manual Transmission Spare Parts Catalog S5-31 Transmissions (North American Applications) Make BMW BMW BMW BMW
Model 325xi 325xi 328Ci 328i
Style E46 Sedan E46 Touring E46 Coupe E36 Convertible
BMW 328i
E36 Coupe
BMW 328i
E36 Sedan
BMW BMW BMW BMW BMW BMW
E46 Sedan E46 Convertible E46 Coupe E46 Sedan E46 Sedan E34 Sedan (M50)
328i 330Ci 330Ci 330i 330xi 525i
BMW 525i BMW 528i
E39 Touring (M52) E39 Sedan (M52)
BMW 528i BMW 530i
E39 Touring (M52) E34 Sedan (M60)
BMW BMW BMW BMW BMW
E39 Sedan (M52) E36 Coupe E36 Convertible E36 Coupe E36 Sedan
530i M3 M3 3.2 M3 3.2 M3 3.2
BMW X5 3.0xi E53 SAV BMW Z3 2.8 Z3 Coupe BMW Z3 2.8 Z3 Roadster BMW BMW BMW BMW BMW BMW
Z3 3.0i Z3 3.0i Z3 M3.2 Z3 M3.2 Z3 M3.2 Z3 M3.2
Z3 Coupe Z3 Roadster Z3 Coupe (S52) Z3 Coupe (S54) Z3 Roadster (S52) Z3 Roadster (S54)
Model Year 2000 – 2000 – 1998 – 2000 1996 – 1999 1996 – 1997 1994 – 1996 1996 – 1999 1996 – 1997 1994 – 1996 1996 – 1998 1996 – 1997 1995 – 1996 1997 – 2000 1999 – 1999 – 1999 – 1999 – 1990 – 1992 1990 – 1992 1990 – 1992 1990 – 1992 2000 – 1996 – 2000 1996 – 1997 1995 – 1996 1998 – 2000 1992 – 1995 1992 – 1995 2000 – 1993 – 1996 1997 – 1999 1995 – 1999 1996 – 1998 1996 – 1997 1999 – 1998 – 1999 1996 – 2000 1996 – 1997 1999 – 1999 – 1997 – 2000 2000 – 1997 – 2000 2000 –
From – Up to
06/96 – 06/96 – 09/97 – 06/96 06/96 – 06/96 – 09/97 – 06/96 06/96 – 06/96 – 09/97 – 06/96
– 07/92 – 07/92 – 01/92 – 11/91 06/96 – 06/96 – 09/97 – 06/96 – 09/95
– 09/97
– 09/97
Code HCG HCG HMW HMW HMU HDU HMW HMU HDU HMW HMU HDU HMW HCH HCH HCH HCG HDU HDM HDL HDJ HCH HMW HMU HDU HMW HDY HDG HCH HMW HMW HMW HMW HOR HCA HMW HMW HMU HCH HCH HMW HCH HMW HCH
BMW Part # 23 00 1 434 653 23 00 1 434 653 23 00 1 434 408 23 00 1 434 408 23 00 1 434 304 23 00 1 222 982 23 00 1 434 408 23 00 1 434 304 23 00 1 222 982 23 00 1 434 408 23 00 1 434 304 23 00 1 222 982 23 00 1 434 408 23 00 7 502 749 23 00 7 502 749 23 00 7 502 749 23 00 1 434 653 23 00 1 222 982 23 00 1 222 262 23 00 1 221 658 23 00 1 222 060 23 00 7 502 749 23 00 1 434 408 23 00 1 434 304 23 00 1 222 982 23 00 1 434 408 23 00 1 222 995 23 00 1 221 646 23 00 7 502 749 23 00 1 434 408 23 00 1 434 408 23 00 1 434 408 23 00 1 434 408 23 00 1 222 683 23 00 1 434 521 23 00 1 434 408 23 00 1 434 408 23 00 1 434 304 23 00 7 502 749 23 00 7 502 749 23 00 1 434 408 23 00 7 502 749 23 00 1 434 408 23 00 7 502 749
ZF Part # 1053 030 139 1053 030 139 1053 030 130 1053 030 130 1053 030 107 1053 030 086 1053 030 130 1053 030 107 1053 030 086 1053 030 130 1053 030 107 1053 030 086 1053 030 130 1053 030 147 1053 030 147 1053 030 147 1053 030 139 1053 030 086 1053 030 045 1053 030 041 1053 030 035 1053 030 147 1053 030 130 1053 030 107 1053 030 086 1053 030 130 1053 030 090 1053 030 037 1053 030 147 1053 030 130 1053 030 130 1053 030 130 1053 030 130 1053 030 056 1053 030 138 1053 030 130 1053 030 130 1053 030 107 1053 030 147 1053 030 147 1053 030 130 1053 030 147 1053 030 130 1053 030 147
Note: This spare parts catalog includes only transmission part numbers 1053 030 086, 1053 030 107, 1053 030 130, and 1053 030 147. For all other S5-31 transmission part numbers, please contact your preferred S5-31 manual transmission distributor for more information about available spare parts and kits. S5-31 transmissions do not have type plates. For identification please use the stamped three-letter code.
All Rights Reserved
For Reference Only
ZF Industries, Inc. – 2
5-Speed Manual Transmission Spare Parts Catalog S5-31 Technical Information Gear Ratios Input Torque 280 Nm 280 Nm 340 Nm
1st Gear 5.09 4.21 4.21
2nd Gear 2.80 2.49 2.49
3rd Gear 1.76 1.67 1.67
4th Gear 1.25 1.24 1.24
5th Gear 1.00 1.00 1.00
Rev Gear 4.71 3.85 3.85
Mass
Oil Capacity
~39 Kg (86 lbs.) 1.30 Liter (1.38 quart) ~35 Kg (77 lbs.) 1.30 Liter (1.38 quart) ~35 Kg (77 lbs.) 1.30 Liter (1.38 quart)
The recommended long-life oil for S5-31 transmissions is ESSO MTF LT1 (BMW Part # 83 22 9 408 942). Dexron III can also be used, but is not recommended as long-life oil (see also ZF lubrication list TE-ML 11).
Installation Drawing
Description
Shift Pattern
c Input shaft (Pos. 02.010) d Backup Switch (BMW Part) e Breather (Pos. 01.200/120) f Shifter Connection (Pos. 06.300) g Output Flange (Pos. 04.200) h Drain Plug (Pos. 01.250) i Fill Plug (Pos. 01.070) Note: Measurements in mm. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 3
5-Speed Manual Transmission Spare Parts Catalog S5-31 Spare Parts - Gearbox Housing Group Pos #
ZF Part #
01.010
Description
Qty
Where used (1053 030 ___)
Notes
1053 201 014 1053 201 061 1053 201 065 01.010/170 0631 306 123 01.030 0770 198 157 01.040 1053 301 080 01.050 0736 101 384 01.070 0770 001 019 01.080 0770 197 024
Main Housing Main Housing Main Housing Cylindrical Pin M6x24 Shaft Seal 35x64x9 Guide Tube Cap Screw M6x12 Screw Plug M24x1.5 Ball Bearing 35x80x20
1 1 1 1 1 1 4 1 1
086 107/130 147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147
* Available in kit 1053 298 001
01.090 01.100 01.110
Segment Torx Screw M6x16 Roller Bush 27x44x23.2 Roller Bush 25x44x20.7 Rear Housing Sleeve
2 4 1 1 1 1
086/107/130/147 086/107/130/147 147 086/107/130 086/107/130/147 086/107/130/147
* Available in kit 1053 298 004 * Available in kit 1053 298 003
1053 301 071 0636 900 256 0735 298 157 0770 197 025 01.200 1053 201 064 01.200/120 1053 301 160
* Available in kit 1053 298 001 * Available in kit 1053 298 003 * Available in kit 1053 298 004
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 4
5-Speed Manual Transmission Spare Parts Catalog S5-31 Spare Parts - Gearbox Housing Group (continued) Description
Qty
Where used
Pos #
ZF Part #
01.200/130 01.200/140 01.210 01.220 01.230 01.240 01.250 01.260 01.300
0750 115 551 0770 198 159 0770 035 359 0770 002 066 0770 198 158 0770 196 093 0770 001 019 1048 301 010 0770 197 030
Ball Sleeve 15x21x27 Shaft Seal 15x21x7 Bush 8.5x12x32 Screw M8x55 Shaft Seal 40x52x9 Cover Screw Plug M24x1.5 Magnet Ball Bearing 30x67x31
1 1 2 11 1 1 1 1 1
086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147
01.310 01.320 01.330
1053 301 071 Segment 0636 900 256 Torx Screw M6x16 0770 197 029 Ball Bearing 30x80x20
2 4 1
086/107/130/147 086/107/130/147 086/107/130/147
01.340 01.350
1053 301 071 Segment 0636 900 256 Torx Screw M6x16
2 4
086/107/130/147 086/107/130/147
(1053 030 ___)
Notes * Available in kit 1053 298 001
* Available in kit 1053 298 001 * Available in kit 1053 298 001
* Available in kit 1053 298 003 * Available in kit 1053 298 004
* Available in kit 1053 298 003 * Available in kit 1053 298 004
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 5
5-Speed Manual Transmission Spare Parts Catalog S5-31 Spare Parts – Input Shaft Group Pos # 02.010 02.020
02.030
ZF Part # 1053 202 027 0770 035 451 0770 035 453 0770 035 455 0770 035 457 0770 069 679
Description
Qty
Input Shaft Shim 35x45x1.70 Shim 35x45x1.80 Shim 35x45x1.90 Shim 35x45x2.00 Retaining Ring 35x2.5
1 1 1 1 1 1
Where used (1053 030 ___)
086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147
Notes * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 001
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 6
5-Speed Manual Transmission Spare Parts Catalog S5-31 Spare Parts – Countershaft Group Pos #
ZF Part #
03.010/110 1053 303 189 1053 303 190 03.010/120 1053 303 145 03.010/130 0630 531 251 03.020 0770 197 032 03.030 1053 203 063 03.040/110 0750 142 004 03.040/120 1053 303 175 03.040/130 1053 303 139 03.040/140 1053 303 127 03.040/150 0635 460 006 03.040/160 0770 060 784 03.050 0770 197 031 03.060 1053 203 064 03.070 0730 106 994 03.090 0730 106 999 03.100 0736 020 125
Description
Qty
1/2/Rev Countershaft 1/2/Rev Countershaft 5th Counter Gear V-Ring Needle Cage 46x51x34 3rd Speed Gear (CS) 3/4 Synchronizer Body 3/4 Sliding Sleeve 3/4/5 Synchronizer Ring Pressure Piece Ball 5mm Compression Spring Needle Cage 38x51x34 4th Speed Gear (CS) Washer 30.3x61x5.05 Washer 10.5x42x5 Screw M10x1.25
1 1 1 1 1 1 1 1 2 3 3 3 1 1 1 1 1
Where used (1053 030 ___)
086/107/130 147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147
Notes
* Available in kit 1053 298 005
* Available in kit 1053 298 002 * Available in kit 1053 298 006 * Available in kit 1053 298 006 * Available in kit 1053 298 006 * Available in kit 1053 298 005
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 7
5-Speed Manual Transmission Spare Parts Catalog S5-31 Spare Parts – Main Shaft Group Pos #
ZF Part #
Description
Qty
04.010 04.020 04.030 04.040/110 04.040/120 04.040/130 04.040/140 04.040/150 04.040/160 04.050
1053 304 229 0770 197 028 1053 204 085 0750 142 003 1053 304 262 1053 204 114 1053 303 127 0635 460 006 0770 060 784 0730 002 121 0730 002 122 0730 004 201 0730 004 203 0730 004 205 0730 004 207 0730 004 210 0730 513 406 0750 115 453 1053 204 105 0770 035 200 0770 197 027
Main Shaft Needle Cage 50x55x32 2nd Speed Gear 1/2 Synchronizer Body 1/2 Sliding Sleeve 1/2 Synchronizer Set Pressure Piece Ball 5mm Compression Spring Shim 45x53x2.20 Shim 45x53x2.00 Shim 45x53x1.60 Shim 45x53x1.70 Shim 45x53x1.80 Shim 45x53x1.90 Shim 45x53x2.10 Snap Ring 41.5x49.5x2.4 Needle Cage 45x53x30 1st Speed Gear Washer 41x63x4.5 Needle Cage 45x53x30
1 1 1 1 1 2 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1
04.060 04.070 04.080 04.090 04.100
Where used (1053 030 ___)
086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147
Notes * Available in kit 1053 298 005
* Available in kit 1053 298 002 * Available in kit 1053 298 006 * Available in kit 1053 298 006 * Available in kit 1053 298 006 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 005
* Available in kit 1053 298 005
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 8
5-Speed Manual Transmission Spare Parts Catalog S5-31 Spare Parts – Main Shaft Group (continued) Where used
Pos #
ZF Part #
Description
Qty
04.110 04.120 04.130/110 04.130/120 04.130/130 04.130/140 04.130/150 04.130/160 04.130/170 04.140
04.150 04.160
0770 029 089 1053 204 106 0750 142 005 1053 304 263 1053 304 222 1053 303 139 1053 303 127 0635 460 006 0770 060 784 0770 034 951 0770 034 953 0770 034 955 0770 034 957 0770 035 377 0770 035 379 0770 035 478 0770 035 480 0730 513 405 0770 197 023
Internal Ring 40.7X45X30.05 Reverse Gear, MS 5/R Synchronizer Body 5/R Sliding Sleeve Rev Synchronizer Ring 3/4/5 Synchronizer Ring Pressure Piece Ball 5mm Compression Spring Shim 27.5x43.6x3.70 Shim 27.5x43.6x3.80 Shim 27.5x43.6x3.90 Shim 27.5x43.6x4.00 Shim 27.5x43.6x3.60 Shim 27.5x43.6x3.50 Shim 27.5x43.6x4.10 Shim 27.5x43.6x4.20 Snap Ring 25.5x32.9x2.4 Roller Cage 23x38x20
1 1 1 1 1 1 3 3 3 1 1 1 1 1 1 1 1 1 1
086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147
04.200 04.210
1053 304 269 Output Flange 1047 304 038 Collar Nut
1 1
086/107/130/147 086/107/130/147
(1053 030 ___)
Notes
* Available in kit 1053 298 002 * Available in kit 1053 298 002 * Available in kit 1053 298 006 * Available in kit 1053 298 006 * Available in kit 1053 298 006 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 007 * Available in kit 1053 298 003 * Available in kit 1053 298 004
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 9
5-Speed Manual Transmission Spare Parts Catalog S5-31 Spare Parts – Reverse Idler Group Pos # 05.010 05.020 05.030 05.040 05.050 05.060
ZF Part # 1053 305 014 0770 035 421 1053 305 026 0770 197 038 1053 305 016 0770 002 066
Description
Qty
Reverse Idler Shaft Washer 22.05x42x2.5 Idler Gear Needle Cage 22x30x15 Half Shell Screw M8x55
1 1 1 2 1 2
Where used (1053 030 ___)
086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147
Notes
* Available in kit 1053 298 005
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 10
5-Speed Manual Transmission Spare Parts Catalog S5-31 Spare Parts – Gear Shift System Group Pos # 06.010 06.020 06.030 06.040 06.070 06.080 06.090 06.130 06.140 06.150 06.200 06.210 06.300 06.310 06.320 06.330 06.340 06.350
ZF Part # 0750 142 007 1053 306 085 1053 306 262 n/a 0750 142 006 1053 306 085 1053 306 262 0750 142 008 1053 306 085 1053 306 262 1053 206 087 1053 306 166 1053 206 120 1053 306 241 0636 900 278 0770 068 006 1053 206 085 0770 054 029
Description
Qty
3/4 Gear Shift Fork Sliding Pad Bearing Pin Shift Detent Set 1/2 Gear Shift Fork Sliding Pad Bearing Pin 5/R Gear Shift Fork Sliding Pad Bearing Pin Locking Lever Flange Bolt Gear Shift Shaft Shifting Plate Torx Screw M6x20 Leg Spring Selector Swing Fork Roller 8x20x8
1 2 2 3 1 2 2 1 2 2 1 2 1 1 2 1 1 1
Where used (1053 030 ___)
086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147
Notes
* Available in kit 1053 298 001 * Available in kit 1053 298 008
* Available in kit 1053 298 001
* Available in kit 1053 298 001 * Available in kit 1053 298 001
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 11
5-Speed Manual Transmission Spare Parts Catalog S5-31 Spare Parts – Gear Shift System Group (continued) Pos # 06.360 06.370 06.380 06.390 06.400 06.410 06.420 06.430 06.440 06.450 06.460 06.470 06.480 06.500 06.510 06.520 06.530
ZF Part # 0636 900 256 1065 306 023 1065 306 022 0770 060 852 0770 196 098 0630 502 228 1053 306 147 0770 060 807 0770 196 098 0630 502 228 0630 531 210 1053 306 168 0770 068 007 1053 206 079 0770 060 819 0770 196 098 0630 502 228
Description
Qty
Torx Screw M6x16 Stop Plate Locking Pin Compression Spring Sealing Cap 20x4 Retaining Ring 20x1 Locking Pin Compression Spring Sealing Cap 20x4 Retaining Ring 20x1 Crescent Ring Relay Lever Leg Spring Detent Pin Compression Spring Sealing Cap 20x4 Retaining Ring 20x1
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Where used (1053 030 ___)
086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147
Notes
* Available in kit 1053 298 001 * Available in kit 1053 298 001
* Available in kit 1053 298 001 * Available in kit 1053 298 001
* Available in kit 1053 298 001 * Available in kit 1053 298 001
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 12
5-Speed Manual Transmission Spare Parts Catalog S5-31 Kits – Kit Overview Pos # S5-31 Kit S5-31 Kit S5-31 Kit S5-31 Kit S5-31 Kit S5-31 Kit S5-31 Kit S5-31 Kit
ZF Part # 1053 298 001 1053 298 002 1053 298 003 1053 298 004 1053 298 005 1053 298 006 1053 298 007 1053 298 008
Description Rebuild Kit Synchronizer Ring Kit Bearing Kit (086/130) Bearing Kit (147) Needle Bearing Kit Pressure Piece Kit Shim Kit Repair Kit
Qty 1 1 1 1 1 1 1 1
1053 298 001 Rebuild Kit Pos # ZF Part # Description 01.200/140 0770 198 159 Shaft Seal 15x21x7 01.030 0770 198 157 Shaft Seal 35x64x9 01.050 0736 101 384 Cap Screw M6x12 01.230 0770 198 158 Shaft Seal 40x52x9 01.240 0770 196 093 Cover 02.030 0770 069 679 Retaining Ring 35x2.5 06.030 1053 306 262 Bearing Pin 06.040 0630 361 099 Sealing Cap 06.090 1053 306 262 Bearing Pin 06.150 1053 306 262 Bearing Pin 06.210 1053 306 166 Flange Bolt 06.400 0770 196 098 Sealing Cap 20x4 06.410 0630 502 228 Retaining Ring 20x1 06.440 0770 196 098 Sealing Cap 20x4 06.450 0630 502 228 Retaining Ring 20x1 06.520 0770 196 098 Sealing Cap 20x4 06.530 0630 502 228 Retaining Ring 20x1
Qty 1 1 4 1 1 1 2 3 2 2 2 1 1 1 1 1 1
1053 298 003 Bearing Kit (086/130) Pos # ZF Part # Description 01.080 0770 197 024 Ball Bearing 35x80x20 01.110 0770 197 025 Roller Bush 25x44x20.7 01.300 0770 197 030 Ball Bearing 30x67x31 01.330 0770 197 029 Ball Bearing 30x80x20 04.160 0770 197 023 Roller Cage 23x38x20
Qty 1 1 1 1 1
1053 298 004 Bearing Kit (147) Pos # ZF Part # Description 01.080 0770 197 024 Ball Bearing 35x80x20 01.110 0735 298 157 Roller Bush 27x44x23.2 01.300 0770 197 030 Ball Bearing 30x67x31 01.330 0770 197 029 Ball Bearing 30x80x20 04.160 0770 197 023 Roller Cage 23x38x20
Qty 1 1 1 1 1
Where used (1053 030 ___) 086/107/130/147 086/107/130/147 086/107/130 147 086/107/130/147 086/107/130/147 086/107/130/147 086/107/130/147
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 13
5-Speed Manual Transmission Spare Parts Catalog S5-31 Kits – Kit Overview (continued) 1053 298 002 Synchronizer Ring Kit Pos # ZF Part # Description 03.040/130 1053 303 139 3/4/5 Synchronizer Ring 04.040/130 1053 204 114 1/2 Synchronizer Set 04.130/130 1053 304 222 Rev Synchronizer Ring 04.130/140 1053 303 139 3/4/5 Synchronizer Ring
Qty 2 2 1 1
1053 298 005 Needle Bearing Kit Pos # ZF Part # Description 03.020 0770 197 032 Needle Cage 46x51x34 03.050 0770 197 031 Needle Cage 38x51x34 04.020 0770 197 028 Needle Cage 50x55x32 04.070 0750 115 453 Needle Cage 45x53x30 04.100 0770 197 027 Needle Cage 45x53x30 05.040 0770 197 038 Needle Cage 22x30x15
Qty 1 1 1 1 1 2
1053 298 006 Pressure Piece Kit Pos # ZF Part # Description 03.040/140 1053 303 127 Pressure Piece 03.040/150 0635 460 006 Ball 5mm 03.040/160 0770 060 784 Compression Spring 04.040/140 1053 303 127 Pressure Piece 04.040/150 0635 460 006 Ball 5mm 04.040/160 0770 060 784 Compression Spring 04.130/150 1053 303 127 Pressure Piece 04.130/160 0635 460 006 Ball 5mm 04.130/170 0770 060 784 Compression Spring
Qty 3 3 3 3 3 3 3 3 3
1053 298 007 Shim Kit Pos # ZF Part # 02.020 0770 035 451 02.020 0770 035 453 02.020 0770 035 455 02.020 0770 035 457 04.050 0730 002 121 04.050 0730 002 122 04.050 0730 004 201 04.050 0730 004 203 04.050 0730 004 205 04.050 0730 004 207 04.050 0730 004 210 04.140 0770 034 951 04.140 0770 034 953 04.140 0770 034 955 04.140 0770 034 957 04.140 0770 035 377 04.140 0770 035 379 04.140 0770 035 478 04.140 0770 035 480
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Shim 35x45x1.70 Shim 35x45x1.80 Shim 35x45x1.90 Shim 35x45x2.00 Shim 45x53x2.20 Shim 45x53x2.00 Shim 45x53x1.60 Shim 45x53x1.70 Shim 45x53x1.80 Shim 45x53x1.90 Shim 45x53x2.10 Shim 27.5x43.6x3.70 Shim 27.5x43.6x3.80 Shim 27.5x43.6x3.90 Shim 27.5x43.6x4.00 Shim 27.5x43.6x3.60 Shim 27.5x43.6x3.50 Shim 27.5x43.6x4.10 Shim 27.5x43.6x4.20
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 14
5-Speed Manual Transmission Spare Parts Catalog S5-31 Kits – Repair Kit 1053 298 008 Repair Kit Pos # ZF Part # 06.040 n/a
Description Shift Detent Set
Qty 3
This repair kit restores the shift quality on high-mileage transmissions, where the shift detent has worn into the housing. It is highly recommended to install this kit with the transmission removed from the vehicle. The repair kit consists of the following items Sealing cap Detent spring Detent Housing bushing for the 1/2, 3/4, and 5/R detents. Note: This kit can only be used on transmission specifications 1053 030 086 and higher.
Installation Instructions: •
Carefully remove sealing cap with hammer and small screwdriver. Use caution to avoid damaging the sealing surface of the housing.
•
Remove the old spring and detent from the bore with a magnet or a small screwdriver.
•
Using a suitable driver and a plastic hammer, carefully install the bushing in the housing such that the seam of the bushing faces either to the left or right side of the transmission (not to the front or rear!). Use care not to damage or bend the bushing during the installation.
•
Install the new detent and spring. Make sure the detent moves freely in the bushing. If the detent binds in the bushing, the bushing must be replaced. Do not use the old parts as the detent diameter is different and the new spring has a different spring rate.
•
Using a suitable punch, install the new sealing cap.
•
To secure the detent caps, peen the detent cap bores in four (4) places (90º degrees apart) with a small chisel.
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
ZF Industries, Inc. – 15
5-Speed Manual Transmission Spare Parts Catalog Cross Reference BMW Part # - ZF Part # BMW Part #
ZF Part #
BMW Part #
ZF Part #
07 11 9 986 250 23 11 1 224 503 23 11 1 224 799 23 11 1 224 806 23 11 1 224 807 23 11 1 224 808 23 11 1 224 813 23 11 1 224 821 23 11 1 224 824 23 11 1 224 830 23 11 1 224 844 23 11 1 224 845 23 11 1 224 882 23 11 1 224 927 23 11 7 500 932 23 11 7 502 273 23 11 7 503 949 23 11 7 504 102 23 11 7 511 684 23 11 7 516 307 23 12 1 282 394 23 12 7 511 523 23 21 1 222 775 23 21 1 224 798 23 21 1 224 802 23 21 1 224 803 23 21 1 224 804 23 21 1 224 805 23 21 1 224 809 23 21 1 224 810 23 21 1 224 812 23 21 1 224 816 23 21 1 224 820 23 21 1 224 822 23 21 1 224 828 23 21 1 224 843 23 21 1 224 846 23 21 1 224 868 23 21 1 224 873 23 21 1 224 884 23 21 1 224 886 23 21 1 224 888 23 21 1 224 890 23 21 1 224 892 23 21 1 224 897 23 21 1 224 899 23 21 1 224 901 23 21 1 224 903 23 21 1 224 904 23 21 1 224 906 23 21 1 224 909 23 21 1 224 910
0635 460 006 1048 301 010 0770 198 158 0770 197 024 0770 197 029 0770 197 030 0770 035 359 0770 197 025 0770 196 093 0770 002 066 1053 301 071 1053 301 080 0636 900 256 1053 201 014 0735 298 157 1053 301 160 1053 201 064 1053 201 061 1053 201 065 0750 115 551 0770 198 159 0736 101 384 0750 115 453 0730 513 406 0770 197 023 0770 197 027 0770 197 028 0770 197 032 0770 197 031 0736 020 125 0770 035 200 0770 060 784 0770 198 157 1047 304 038 0730 106 994 1053 206 087 1053 303 127 1053 303 139 1053 304 222 0770 035 451 0770 035 453 0770 035 455 0770 035 457 0630 531 251 0770 034 951 0770 034 953 0770 034 955 0770 034 957 0770 035 377 0770 035 379 0770 029 089 0730 002 122
23 21 1 224 911 23 21 1 224 913 23 21 1 224 915 23 21 1 224 917 23 21 1 224 920 23 21 1 224 926 23 21 1 224 942 23 21 1 224 944 23 21 1 224 946 23 21 1 224 970 23 21 1 282 553 23 21 1 282 579 23 21 1 282 580 23 21 1 282 581 23 22 1 224 794 23 22 1 224 796 23 22 1 224 811 23 22 1 224 826 23 22 1 224 847 23 22 1 224 862 23 22 1 282 453 23 22 1 282 455 23 31 1 222 992 23 31 1 224 815 23 31 1 224 817 23 31 1 224 819 23 31 1 224 823 23 31 1 224 825 23 31 1 224 832 23 31 1 224 833 23 31 1 224 848 23 31 1 224 849 23 31 1 224 850 23 31 1 224 863 23 31 1 224 922 23 31 1 224 923 23 31 1 224 935 23 31 1 224 937 23 31 1 224 960 23 31 1 224 964 23 31 1 224 965 23 31 1 224 966 23 31 1 224 974 23 31 1 282 556 23 31 1 282 582 23 31 1 282 584 23 31 1 282 585 23 31 7 501 036 23 31 7 502 164 23 31 7 502 165 24 41 1 218 031 27 11 1 226 798
0730 004 201 0730 004 203 0730 004 205 0730 004 207 0730 004 210 0770 069 679 0770 035 478 0770 035 480 0730 002 121 1053 304 269 1053 204 114 0750 142 003 0750 142 004 0750 142 005 0730 513 405 0730 106 999 0770 197 038 0770 035 421 1053 305 016 1053 305 014 1053 204 106 1053 305 026 1053 298 008 0770 054 029 0770 060 807 0770 060 819 1053 206 079 0770 196 098 0770 068 006 0770 068 007 1053 306 085 1053 306 147 1053 306 166 1053 306 168 0636 900 278 0630 531 210 0770 060 852 1053 306 241 0630 502 228 1053 304 262 1053 303 175 1053 304 263 1053 306 262 1053 206 085 0750 142 006 0750 142 007 0750 142 008 1053 206 120 1065 306 023 1065 306 022 0631 306 123 0770 001 019
All Rights Reserved
For Reference Only
ZF Industries, Inc. – 16
Driveline and Chassis Technology
S531SPC0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email
[email protected] Web www.zf-group.com
S6-40 6-Speed Transmission and Spare Parts Catalog Table of Content S6-40 Transmission Engine Model L 98 / LT 1 / LT 4
02
Engine Model LT 5 (ZR1)
03
S6-40 Spare Parts Gearbox Housing Group
04
Input Shaft Group
05
Countershaft Group
06
Main Shaft Group
07
Reverse Idler Group
08
Gear Shift System Group
09
Gear Shift Lever Group
11
Kits
13
Cross Reference ZF Part # - GM Part #
15
Notes
16
All Rights Reserved
For Reference Only
ZF Industries, Inc. – 1
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Transmission - Engine Model L 98 / LT 1 / LT 4 ZF Reman #
ZF Part #
1052 000 032ZW 1052 000 036ZW 1052 000 044ZW 1052 000 046ZW 1052 000 084ZW 1052 000 089ZW
1052 000 032 1052 000 036 1052 000 044 1052 000 046 1052 000 084 1052 000 089
Model Year 1989 1990 – 1991 1992 – 1993 1993 1994 1995 – 1996
Engine
Shifter Style
Torque (Nm)
L 98 L 98 LT 1 LT 1 LT 1 LT 1/LT 4
Lift Ring Lift Ring Lift Ring Lift Ring Lift Ring Crash Thru
610 Nm 610 Nm 610 Nm 540 Nm 540 Nm 540 Nm
Gear Ratios st
nd
rd
th
th
th
Input Torque (ft./lbs.)
1 Gear
2 Gear
3 Gear
4 Gear
5 Gear
6 Gear
Rev Gear
Mass (lbs.)
Oil Capacity (L)
400 450
2.68 2.68
1.80 1.80
1.29 1.29
1.00 1.00
0.75 0.75
0.50 0.50
2.50 2.50
160 160
2.2 2.2
All units must use ZF recommended GM Oil (GM Part # 1052931) or Castrol Formula RS 10W60.
All Rights Reserved
For Reference Only
ZF Industries, Inc. – 2
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Transmission - Engine Model LT 5 (ZR1) ZF Reman #
ZF Part #
1052 000 031ZW 1052 000 035ZW 1052 000 045ZW 1052 000 047ZW 1052 000 081ZW 1052 000 087ZW
1052 000 031 1052 000 035 1052 000 045 1052 000 047 1052 000 081 1052 000 087
Model Year
Engine
Shifter Style
Torque (Nm)
LT 5 LT 5 LT 5 LT 5 LT 5 LT 5
Lift Ring Lift Ring Lift Ring Lift Ring Lift Ring Crash Thru
610 Nm 610 Nm 610 Nm 540 Nm 540 Nm 540 Nm
1989 – 1990 1991 1992 – 1993 1993 1994 1995 – 1996
Gear Ratios st
nd
rd
th
th
th
Input Torque (ft./lbs.)
1 Gear
2 Gear
3 Gear
4 Gear
5 Gear
6 Gear
Rev Gear
Mass (lbs.)
Oil Capacity (L)
400 450
2.68 2.68
1.80 1.80
1.29 1.29
1.00 1.00
0.75 0.75
0.50 0.50
2.50 2.50
160 160
2.2 2.2
All units must use ZF recommended GM Oil (GM Part # 1052931) or Castrol Formula RS 10W60.
All Rights Reserved
For Reference Only
ZF Industries, Inc. – 3
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Spare Parts - Gearbox Housing Group Pos # 101 103 106 109 110 112 113 114 115 117** 120 121 122 123 124 126 127 129 131 131 131 131 143
ZF Part # 1052 301 133 0636 104 141 1052 301 069 0631 306 154 1048 301 010 1052 301 079 1052 301 108 0630 302 111 0636 010 631 1052 201 038 1052 301 071 1052 201 036 0636 015 435 1052 301 019 0636 015 434 1052 301 068 0501 310 946 1052 301 070 1052 301 114 1052 301 115 1052 301 130 1052 301 132 0637 835 802
Description Main Housing Cap Screw M8x30 Screw Plug M24x1.5 Cylindrical Pin M6x25 Magnet Rear Housing Fixing Plate Spring Washer Hexagon Screw M8x65 Bleeder Set Support Ring Speedo Cover Hexagon Screw M8x30 Protection Cap Hexagon Screw M8x40 Protection Cap Reverse Light Switch Connection Plate Guide Tube Guide Tube Guide Tube Guide Tube Union Screw
Unit Specification (1052 000 ___) All All All All All All All All All All All All All All All All All All 084/089 081/087 031/035/045/047 032/036/044/046 All
** Only available as complete set
✱ Only available in Kits All Rights Reserved
For Reference Only
ZF Industries, Inc. – 4
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Spare Parts – Input Shaft Group Pos # 205 205
ZF Part # 1052 202 015 1052 202 016
Description Input Shaft Input Shaft
Unit Specification (1052 000 ___) 031/035/045/047/081/087 032/036/044/046/084/089
✱ Only available in Kits All Rights Reserved
For Reference Only
ZF Industries, Inc. – 5
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Spare Parts – Countershaft Group Pos # 306 307 307 309 309 315 316 317 317 319 319
ZF Part # 1052 303 015 1052 303 016 1052 303 066 1052 203 008 1052 203 019 1052 303 036 1052 303 037 1052 203 007 1052 203 018 1052 303 022 1052 303 056
Description 4th Counter Gear 3rd Counter Gear (610Nm) 3rd Counter Gear 6th Speed Gear (610Nm) 6th Speed Gear 5/6 Synchronizer Body 5/6 Sliding Sleeve 5th Speed Gear (610Nm) 5th Speed Gear 1/2/Rev Countershaft (610Nm) 1/2/Rev Countershaft
Unit Specification (1052 000 ___) All 031/032/035/036/044/045 046/047/081/084/087/089 031/032/035/036/044/045 046/047/081/084/087/089 All All 031/032/035/036/044/045 046/047/081/084/087/089 031/032/035/036/044/045 046/047/081/084/087/089
✱ Only available in Kits All Rights Reserved
For Reference Only
ZF Industries, Inc. – 6
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Spare Parts – Main Shaft Group Pos # 407 408 409 409 411 411 413 413 418 420 424 424 425 427 427 431 432 435 436 441 442 443
ZF Part # 1052 304 120 1052 304 153 1052 204 026 1052 204 043 1052 304 088 1052 304 165 1052 204 031 1052 204 044 1052 304 143 1052 304 152 1052 204 040 1052 204 045 0730 107 016 1052 204 025 1052 204 041 1052 304 127 1052 304 151 1052 304 130 1052 304 149 0730 104 435 0501 310 389 0501 310 390
Description 3/4 Synchronizer Body 3/4 Sliding Sleeve 3rd Speed Gear (610Nm) 3rd Speed Gear Main Shaft (610Nm) Main Shaft 2nd Speed Gear (610Nm) 2nd Speed Gear 1/2 Synchronizer Body 1/2 Sliding Sleeve 1st Speed Gear 1st Speed Gear (610Nm) Thrust Washer 46.03x73x6 Gear, Main Shaft Reverse (610Nm) Gear, Main Shaft Reverse Rev Synchronizer Body Rev Sliding Sleeve Ring Snap Ring Washer 35.1x44.9x2.55 Speedo Gear Tab Washer
Unit Specification (1052 000 ___) All All 031/032/035/036/044/045 046/047/081/084/087/089 031/032/035/036/044/045 046/047/081/084/087/089 031/032/035/036/044/045 046/047/081/084/087/089 All All 046/047/081/084/087/089 031/032/035/036/044/045 All 031/032/035/036/044/045 046/047/081/084/087/089 All All All All All All All
✱ Only available in Kits All Rights Reserved
For Reference Only
ZF Industries, Inc. – 7
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Spare Parts – Reverse Idler Group Pos # 501 501 503 506 508 509 510
ZF Part # 1052 305 002 1052 305 042 1052 305 004 1052 305 037 0636 015 393 0636 015 436 1052 305 039
Description Reverse Idler Gear (610Nm) Reverse Idler Gear Reverse Idler Shaft Cover Hexagon Screw M8x50 Hexagon Screw M8x25 Stud Screw
Unit Specification (1052 000 ___) 031/032/035/036/044/045 046/047/081/084/087/089 All All All All All
✱ Only available in Kits All Rights Reserved
For Reference Only
ZF Industries, Inc. – 8
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Spare Parts – Gear Shift System Group Pos # 601 602 604 605 606 607 608 609 610 611 612 613 614 615 615 616 618 619
ZF Part # 1052 206 044 1052 306 125 0732 041 452 1053 306 133 1052 306 137 1052 306 124 0770 060 783 1052 306 173 0631 329 070 0631 329 152 0750 115 238 1052 306 103 0630 531 203 1052 206 028 1052 206 045 1052 306 104 0635 460 115 1052 306 127
Description 3/4 Gear Shift Rail Sliding Shoe Compression Spring Detent Pin Pressure Pin Rev Gear Shift Rail Compression Spring Rev Gear Shift Fork Slot Pin 6x32 Slot Pin 3.5x32 Ball Sleeve 18x24x24 Stop V-Ring Gear Shift Shaft Gear Shift Shaft Stop Ball 14mm Locking Pin
Unit Specification (1052 000 ___) All All All All All All All All All All All All All 031/032/035/036/044/045/046/047/081/084 087/089 All All All
✱ Only available in Kits All Rights Reserved
For Reference Only
ZF Industries, Inc. – 9
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Spare Parts – Gear Shift System Group (Continued) Pos # 620 621 622 623 624 625 626 627 628 629 630 631 631 632 633 633 635 635
ZF Part # 1052 306 128 1052 306 121 1052 306 151 0631 329 071 0631 329 029 1052 306 123 1052 206 024 1052 306 204 0770 060 840 0770 060 791 1052 306 120 1052 306 111 1052 306 142 0732 042 152 1052 306 112 1052 306 141 1052 206 022 1052 206 029
Description Locking Pin 1/2 Gear Shift Rail 1/2 Gear Shift Fork Slot Pin 6x36 Slot Pin 3.5x36 5/6 Gear Shift Rail 5/6 Gear Shift Fork Ball Roller Compression Spring Compression Spring Screw Plug M22x1.5 Bushing Bushing Compression Spring Pin Pin Magnet Shift Solenoid Magnet Shift Solenoid
Unit Specification (1052 000 ___) All All All All All All All All 035/036/044/045/046/047/081/084/087/089 All All 031/032 035/036/044/045/046/047/081/084/087/089 All 031/032 035/036/044/045/046/047/081/084/087/089 031/032 035/036/044/045/046/047/081/084/087/089
✱ Only available in Kits All Rights Reserved
For Reference Only
ZF Industries, Inc. – 10
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Spare Parts – Gear Shift Lever Group Pos # 701 702 703 704 705 705.1 705.1 705.1 705.1 706 707 708 709 711 712 713 714 715 716 716 716 716 716 716
ZF Part # 0637 006 122 1052 307 158 1052 307 104 0630 525 004 1052 307 137 1052 307 133 1052 307 134 1052 307 135 1052 307 136 1052 307 130 0630 004 092 1052 307 100 1052 307 126 0630 505 527 1052 207 038 1052 307 113 1052 207 022 1052 307 129 0770 048 009 0770 048 010 0770 048 011 0770 048 012 0770 048 013 0770 048 014
Description Hexagon Nut M6 Stud Cover Clamping Fixture Guide Piece Spacer Sheet 0.25 Spacer Sheet 0.35 Spacer Sheet 0.45 Spacer Sheet 0.55 Flange Bolt Shim Ring 12x18x0.2 Cardan Joint Axle Snap Ring Gear Shaft Rod Pin Remote Control Arm Screw Spacer Sheet 14x48x1.0 Spacer Sheet 14x48x1.2 Spacer Sheet 14x48x1.5 Spacer Sheet 14x48x1.8 Spacer Sheet 14x48x2.0 Spacer Sheet 14x48x1.1
Unit Specification (1052 000 ___) All All All All All All All All All All All All All All All All All All 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084
✱ Only available in Kits All Rights Reserved
For Reference Only
ZF Industries, Inc. – 11
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Spare Parts – Gear Shift Lever Group (Continued) Pos # 716 716 716 716 716 717 718 719 720 721 721 722 723 724 725 726 727 728 729 730 733 734 735
ZF Part #
Description
0770 048 015 0770 048 016 0770 048 017 0770 048 018 0770 048 019 1052 307 127 0636 015 436 1052 307 096 0630 531 024 1052 207 014 1052 207 054 0770 060 800 0750 115 187 1052 307 120 1052 307 165 1052 207 056 0636 015 451 1052 307 079 1052 207 018 0636 015 321 0632 000 053 0770 067 023 0630 501 324
Spacer Sheet 14x48x1.3 Spacer Sheet 14x48x1.4 Spacer Sheet 14x48x1.6 Spacer Sheet 14x48x1.7 Spacer Sheet 14x48x1.9 Stop Hexagon Screw M8x25 Bellows Crescent Ring 0.50 Gear Shift Lever Gear Shift Lever Compression Spring Needle Sleeve 10x14x10 Pin Flange Bolt Stop Bolt Hexagon Screw M4x18 Draw Bar Bracket Hexagon Screw M8x30 Cup Spring 12.5 Cup Spring 15.1x23.7x0.9 Retaining Ring 15x1.5
Unit Specification (1052 000 ___) 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084 All All 031/032/035/036/044/045/046/047/081/084 087/089 031/032/035/036/044/045/046/047/081/084 All All All 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084 031/032/035/036/044/045/046/047/081/084 All All All All All
4 Only available in Kits All Rights Reserved
For Reference Only
ZF Industries, Inc. – 12
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Spare Parts – Kits 1052BRGK Pos # 204 304 320 401 437
ZF Part # 0735 368 025 0735 410 345 0735 450 063 0735 358 248 0735 368 025
Description Roller Bearing 38x80x27 Roller Bearing 30x62x20 Roller Sleeve 38x63x22 Roller Cage 34x54x23 Roller Bearing 38x80x27
Qty 1 1 1 1 1
1052NK Pos # 308 318 410 412 423 426 502
ZF Part # 0735 321 081 0735 320 997 0770 029 096 0735 320 997 0735 321 080 0735 455 206 0735 320 934
Description Needle Cage 53x59x34.5 Needle Cage 57x63x41 Needle Cage 43x48x39.5 Needle Cage 57x63x41 Needle Cage 53x59x35 Needle Bearing 46x59x35 Needle Cage 25x31x17
Qty 1 1 2 1 1 1 2
1052PPK Pos # 312 313 314 404 405 406 406.1 417 429
ZF Part # 1052 304 121 0635 460 010 0770 060 816 1052 304 121 0635 460 010 0770 060 816 0770 060 815 1052 304 117 1052 304 128
Description 3/4/5/6 Pressure Piece Ball 6mm Compression Spring 3/4/5/6 Pressure Piece Ball 6mm Compression Spring Compression Spring 1/2 Pressure Piece Rev Pressure Piece
Qty 3 3 3 3 9 6 3 3 3
1052RBK Pos # 102 105 107 107 111 118 144 125 130 146 301 504 505 507 603 710
ZF Part # 0501 311 160 1052 301 098 0630 361 092 0630 361 098 1052 301 059 1052 301 109 0730 150 764 0501 310 504 0634 304 576 0734 310 378 0770 021 009 0630 361 090 1052 305 040 0630 050 016 0630 361 077 0501 311 205
Description Cover Gasket Sealing Cap M18 Sealing Cap M14 Gasket Gasket Seal Ring 1.20 Shaft Seal O-Ring 53x2 Shaft Seal 35x50x7 Slotted Nut M30x1.5 Sealing Cap Gasket Usit Ring 8.7x13x1 Sealing Cap Shaft Seal 18x28x25
Qty 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 1
1052SK Pos # 311 402 414 415 416 428
ZF Part # 1052 304 119 1052 304 119 1052 304 146 1052 304 114 1052 304 142 1052 304 133
Description Synchronizer Ring 3/4/5/6 Synchronizer Ring 3/4/5/6 Internal Ring 1/2 Intermediate Ring 1/2 Synchronizer Ring 1/2 Synchronizer Ring Rev
Qty 2 2 2 2 2 1
1052SMK Pos # 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 303 303 303 303 303 303 303 433 433 433 433 433 433 438 438 438 438 438 438 438 438 438 438 438 438 438 438 438 438 438 439 439 439 439 439 439 439
ZF Part # 0730 001 795 0730 001 796 0730 001 797 0730 001 798 0730 001 799 0730 003 414 0730 003 415 0730 003 416 0730 003 417 0730 004 785 0730 004 786 0730 004 787 0730 004 788 0730 005 332 0730 005 333 0730 005 416 0730 005 417 0730 002 385 0730 002 386 0730 002 387 0730 002 388 0730 002 808 0730 002 809 0730 002 810 0730 005 426 0730 005 427 0730 005 428 0730 005 429 0730 005 430 0730 005 431 0730 001 795 0730 001 796 0730 001 797 0730 001 798 0730 001 799 0730 003 414 0730 003 415 0730 003 416 0730 003 417 0730 004 785 0730 004 786 0730 004 787 0730 004 788 0730 005 332 0730 005 333 0730 005 416 0730 005 417 0770 034 849 0770 034 850 0770 034 851 0770 034 852 0770 034 853 0770 034 854 0770 034 855
Description Shim 70.2x79.8x2.4 Shim 70.2x79.8x2.3 Shim 70.2x79.8x2.2 Shim 70.2x79.8x2.1 Shim 70.2x79.8x2.0 Shim 70.2x79.8x2.05 Shim 70.2x79.8x2.15 Shim 70.2x79.8x2.25 Shim 70.2x79.8x2.35 Shim 70.2x79.8x1.9 Shim 70.2x79.8x1.95 Shim 70.2x79.8x2.45 Shim 70.2x79.8x2.5 Shim 70.2x79.8x1.8 Shim 70.2x79.8x1.85 Shim 70.2x79.8x1.7 Shim 70.2x79.8x1.75 Washer 51x61.8x2.2 Washer 51x61.8x2.1 Washer 51x61.8x2.0 Washer 51x61.8x1.9 Washer 51x61.8x1.95 Washer 51x61.8x2.05 Washer 51x61.8x2.15 Washer 45.6x62x2.5 Washer 45.6x62x2.55 Washer 45.6x62x2.6 Washer 45.6x62x2.65 Washer 45.6x62x2.7 Washer 45.6x62x2.75 Shim 70.2x79.8x2.4 Shim 70.2x79.8x2.3 Shim 70.2x79.8x2.2 Shim 70.2x79.8x2.1 Shim 70.2x79.8x2.0 Shim 70.2x79.8x2.05 Shim 70.2x79.8x2.15 Shim 70.2x79.8x2.25 Shim 70.2x79.8x2.35 Shim 70.2x79.8x1.9 Shim 70.2x79.8x1.95 Shim 70.2x79.8x2.45 Shim 70.2x79.8x2.5 Shim 70.2x79.8x1.8 Shim 70.2x79.8x1.85 Shim 70.2x79.8x1.7 Shim 70.2x79.8x1.75 Washer 38.05x50x2.5 Washer 38.05x50x2.55 Washer 38.05x50x2.6 Washer 38.05x50x2.65 Washer 38.05x50x2.7 Washer 38.05x50x2.75 Washer 38.05x50x2.8
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Above listed parts are not sold individually
All Rights Reserved
For Reference Only
ZF Industries, Inc. – 13
S6-40 6-Speed Transmission and Spare Parts Catalog S6-40 Spare Parts – Kits (Continued) 1052SRK Pos # 203 203 203 302 305 310 310 310 403 403 403 419 419 419 434 440
ZF Part # 0630 501 178 0630 501 302 0630 531 047 0630 532 054 0630 531 134 0770 069 639 0770 069 640 0770 069 641 0630 501 120 0630 501 156 0630 531 052 0770 069 639 0770 069 640 0770 069 641 0630 531 057 0630 531 047
Description Retaining Ring 38x2.3 Retaining Ring 38x2.4 Retaining Ring 38x2.5 Retaining Ring 62x3 Retaining Ring 44x1.75 Retaining Ring 53x2.8 Retaining Ring 53x2.9 Retaining Ring 53x3.0 Retaining Ring 42x2.4 Retaining Ring 42x2.3 Retaining Ring 42x2.5 Retaining Ring 53x2.8 Retaining Ring 53x2.9 Retaining Ring 53x3.0 Retaining Ring 45x2.5 Retaining Ring 38x2.5
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Above listed parts are not sold individually
All Rights Reserved
For Reference Only
ZF Industries, Inc. – 14
S6-40 6-Speed Transmission and Spare Parts Catalog Cross Reference ZF Part # - GM Part # ZF Part # 0501 310 389 0501 310 390 0501 310 504 0501 310 946 0501 311 160 0630 050 016 0630 302 111 0630 361 077 0630 361 090 0634 304 576 0636 010 632 0636 015 321 0636 015 434 0636 015 435 0636 015 436 0636 104 141 0730 001 795 0730 001 796 0730 001 797 0730 001 798 0730 001 799 0730 003 414 0730 003 415 0730 003 416 0730 003 417 0730 004 785 0730 004 786 0730 004 787 0730 004 788 0730 005 332 0730 005 333 0730 005 416
All Rights Reserved
GM Part # 12507670 12507671 10140538 10159402 10140535 10140537 12507667 10140674 12507666 10140532 10140571 10159403 12507669 12507668 10140561 10140542 10181356 10181354 10181352 10181350 10181348 10181349 10181351 10181353 10181355 10181346 10181347 10181357 10181358 10181344 10181345 10181342
ZF Part # 0730 005 417 0734 310 378 1052 201 036 1052 201 038 1052 206 022 1052 206 029 1052 207 018 1052 301 069 1052 301 070 1052 301 071 1052 301 098 1052 301 109 1052 301 130 1052 301 132 1052 305 037 1052 305 039 1052 305 040 1052 306 204 1052 307 129 1052 000 031ZW 1052 000 032ZW 1052 000 035ZW 1052 000 036ZW 1052 000 044ZW 1052 000 045ZW 1052 000 046ZW 1052 000 047ZW 1052 000 081ZW 1052 000 084ZW 1052 000 087ZW 1052 000 089ZW
For Reference Only
GM Part # 10181343 10140533 12456331 10140671 10159404 10140541 10140675 10140673 10140670 12507675 10147905 12508276 12511386 12511387 10147906 10147909 10147907 12528778 12534208 12352884 12351965 12352884 12351965 12351965 12352884 12351965 12352884 12455186 12455187 12455188 12455189
ZF Industries, Inc. – 15
S6-40 6-Speed Transmission and Spare Parts Catalog Notes
All Rights Reserved
For Reference Only
ZF Industries, Inc. – 16
ZF 5HP18
Automatic Transmission Spare Parts Catalog
Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc.
Distributed By
ZF 5HP18 Automatic Transmission - Spare Parts Catalog Table of Contents 5HP18 Transmission Overview (North American Applications) Make / Model / Model Year 5HP18 Technical Information Torque, Gear Ratio & Weight Transmission Oil Reference Guide 5HP18 Lubrications 5HP18 Technical Literature 5HP18 General Transmission Oil Filling Procedure 5HP18 Spare Parts How To Use This Catalog Gearbox Housing Group Oil Supply Group Output Group Converter Group Planetary Drive Groups Clutch Pack Groups Oil Sump Group 5HP18 Valve Body Duct Plate Group Valve Housing Groups 5HP18 Selective Shims, Snap Rings & Kit Content 5HP18 Selective Shims & Snap Rings 5HP18 Kit Content Miscellaneous Quotation / Order Form Notes
All Rights Reserved
For Reference Only
02 02 02 02 03 03 05 06 07 08 09 10 12 19 20 22 28 32 37 38
© 2003 ZF Industries, Inc. - Page 1
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Transmission Overview (North American Applications) Make / Model / Model Year Make Model Style BMW 320i E36 Sedan BMW 530i E34 Sedan BMW 530i
E34 Touring
BMW M3 BMW M3 3.2
E36 Coupe E36 Convertible
Model Year From – Up to Code OE Part # ZF Part # 1992 – 1995 LW 24 00 1 219 955 1056 000 081 1992 – 1993 – 07/93 MG 24 00 1 421 214 1056 000 087 1993 – 1995 07/93 – MN 24 00 1 421 411 1056 000 088 1992 – 1993 – 07/93 MG 24 00 1 421 214 1056 000 087 1993 – 1995 07/93 – MN 24 00 1 421 411 1056 000 088 1993 – 1996 OK 24 00 1 421 946 1056 000 097 1997 – 1999 RE 24 00 2 228 375 1056 000 099
Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP18 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits. Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits). Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission #
5HP18 Technical Information Torque, Gear Ratio & Weight Input Torque 310 Nm
1st Gear 3.66
2nd Gear 2.00
3rd Gear 1.41
4th Gear 1.00
5th Gear 0.74
Rev Gear 4.08
Weight
Oil Capacity
(approximate)
(approximate)
~75 kg (165 lbs.) ~10.5 liter (11.1 quart)
Transmission Oil Reference Guide Make BMW
Oil Grade Dexron III
Type Plate (color) Black
BMW
ESSO LT 71141
Green
ZF Part # 1056 000 081 1056 000 087 1056 000 088 1056 000 097 1056 000 099
OE Part # 24 00 1 219 955 24 00 1 421 214 24 00 1 421 411 24 00 1 421 946 24 00 2 228 375
5HP18 Lubrications Amount 20 Liter 205 Liter
ZF Part #
Description
0671 090 166 Oil ESSO LT 71141 (Canister) 0671 090 169 Oil ESSO LT 71141 (Drum)
Where used (1056 000 ___) 097/099
Notes
097/099
Note: For approved Dexron III lubricants, please see the current ZF lubrication list TE-ML 11.
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 2
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Technical Information (continued) 5HP18 Technical Literature Language
ZF Part #
English English English English
5HP18FD 5HP18REP AAAAZFS018 5HPVBMAN
Where used
Description 5HP18 Functional Description 5HP18 Repair Manual 5HP18 Wall Chart 5-Speed Valve Body Manual
Notes
(1056 000 ___) All All All All
5HP18 General Transmission Oil Filling Procedure Position vehicle horizontally on hoist and apply the handbrake. Connect tester to read off transmission oil temperature and engine speed. With the engine stopped, add ATF, only use lubricants as to specification (see Page 2), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 90.250). Start the engine (large consumers, such as A/C should be switched on). Shift through gears with engine running at idle speed. Select R and D and use step shift (manual-winter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive). Continues on next page
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 3
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Technical Information (continued) 5HP18 General Transmission Oil Filling Procedure (continued) Continues from previous page Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES Depending on value allow oil to cool down or warm up. Shift through gears with engine at idle speed. Select R and D and use step shift (manualwinter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Remove fill plug (Pos. 90.250) on housing. Oil emerges at oil temperature below 95ºF (35ºC). NO YES Oil level in transmission is below minimum. Add ATF, only use lubricants as to specification (see Page 2), through the fill hole until oil emerges from fill hole. Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC). Oil temperature must not exceed 122ºF (50ºC). Allow time for excess oil to drip then install Fill Plug (Pos. 90.250). Torque Fill Plug to 100Nm (see also Repair Manual).
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 4
ZF 5HP18 Automatic Transmission - Spare Parts Catalog How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.
Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com.
Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example: Pos # 01.010
ZF Part #
1056 201 084 1056 201 087 01.010/110 1056 301 174 1056 301 175
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing
1 1 1 1
Where used (1056 000 ___) 087/088 081
Notes
087/088 081
Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 5
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts - Gearbox Housing Group Pos # 01.010
01.010/110
01.010/120 01.010/130 01.010/150 01.010/160 01.010/170 01.010/180 01.010/200 01.010/240 01.010/250 01.020 01.030 01.040 01.050 01.060 01.070 01.080 01.090
ZF Part # 1056 201 084 1056 201 087 1056 201 088 1056 201 090 1056 301 174 1056 301 175 1056 301 181 1056 301 182 0631 306 045 1055 206 013 0736 101 240 1056 306 021 1055 206 012 0501 320 396 0734 319 623 0501 318 572 0631 306 123 1056 324 018 1056 324 011 1056 324 005 1056 224 014 1056 324 016 1056 324 019 0736 101 318 0636 308 015
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing Cylindrical Pin M6x16 Detent Spring Torx Screw M6x13 Selector Shaft Detent Disc Clamping Sleeve Shaft Seal Screw Plug M10x1 Cylindrical Pin Pin Pawl Leg Spring Connecting Bar Guiding Plate Cover Sheet Torx Screw M6x20 Screw Plug M12x1.5
1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1
Where used (1056 000 ___) 087/088 081 099 097
Notes
087/088 081 099 097 All All All All All All All
* Available in kit 1056 298 062
All
* Available in kit 1056 298 062
081/097/099 All All All All All All All All
* Available in kit 1056 298 062
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 6
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts - Oil Supply Group Pos #
ZF Part #
10.010 10.010/150 10.010/160 10.010/170 10.060
1056 210 142 1043 319 051 0750 111 254 1056 210 143 1056 210 118 1056 210 119 10.060/140 0731 201 555 10.100 0736 401 051 10.190 0734 313 006 10.200 0734 313 117 10.210 1056 310 013 10.240 1050 331 021 10.270 1043 302 036
Description
Where used
Qty
Pump Washer Shaft Seal Valve Intermediate Plate Intermediate Plate Cylindrical Pin Counters. Screw M6x18 O-Ring O-Ring Piston Cup Spring Spring Clutch Disc
(1056 000 ___)
1 1 1 1 1 1 2 9 1 1 1 1 1
All
Notes
All All
* Available in kit 1056 298 062
All 081 087/088/097/099 All All All
* Available in kit 1056 298 062
All
* Available in kit 1056 298 062
All All All
10.280
1043 302 092 End Plate C
1
All
10.290
1043 302 021 Steel Plate C 1043 302 021 Steel Plate C
2 3
081
10.300
1056 210 053 Friction Plate C 1056 210 053 Friction Plate C
3 4
081 087/088/097/099
10.330
0301 302 004 End Plate C
1
All
10.340 10.360 10.370 10.380 10.390 10.400 10.440
See Page 28 0734 313 064 0750 113 015 0750 113 029 1056 210 132 See Page 28 0736 101 171 0750 112 076
1 1 2 1 1 1 9 9
All
* Available in kit 1056 298 064 * Available in kit 1056 298 065 * Available in kit 1056 298 064 * Available in kit 1056 298 064 * Available in kit 1056 298 065 * Available in kit 1056 298 063 * Available in kit 1056 298 063 * Available in kit 1056 298 064 * Available in kit 1056 298 065 Selective Snap Ring
All
* Available in kit 1056 298 062
All
* Available in kit 1056 298 062
All
* Available in kit 1056 298 062
Clutch C Snap Ring O-Ring Piston Ring Piston Ring Bearing Set Intermediate Plate Shim Torx Screw M6x50 Usit Ring
087/088/097/099
All All
Selective Shim
All All
* Available in kit 1056 298 062
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 7
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts – Output Group Pos # 14.010 14.010/110 14.010/120 14.010/130 14.010/140 14.030 14.040 14.050 14.100 14.110
ZF Part # 1056 214 006 1056 214 029 1056 314 044 0750 116 119 0630 502 037 0734 319 607 1056 214 020 1060 214 005 0737 502 168 See Page 28 0734 313 083 0636 024 009
Description
Qty
Extension Extension Extension Ball Bearing Retaining Ring Shaft Seal Output Flange Output Flange Slotted Nut M40x1.5 Output Shim O-Ring Hexagon Screw M8x22
1 1 1 1 1 1 1 1 1 1 1 7
Where used (1056 000 ___) 087/088/097/099 081
Notes
All All All All
* Available in kit 1056 298 062
081 087/088/097/099 All All
Selective Shim
All
* Available in kit 1056 298 062
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 8
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts – Converter Group Pos # 22.020
ZF Part # 4168 023 066 4168 026 235 4168 026 321 4168 026 349 4168 026 361
Description
Qty
Torque Converter Y12 Torque Converter A11 Torque Converter E18 Torque Converter O21 Torque Converter B26
1 1 1 1 1
Where used (1056 000 ___) 081 087 088 097 099
Notes
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 9
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts – Planetary Drive Groups Pos #
ZF Part #
32.020 32.040 32.040/110 32.040/120 32.040/130 32.060 32.074 32.080 32.090 32.100 32.120 32.140 32.160 32.180 32.200
1056 232 105 1056 232 089 1056 232 085 1056 332 037 0730 513 330 1056 232 104 1056 232 079 1056 232 116 1056 232 045 1050 231 038 1056 232 103 1060 202 001 1056 232 101 1056 232 071 1056 232 099
Description
Where used
Qty
Bearing Set Shaft Shaft Ring Gear Snap Ring Bearing Set Spider Clutch Bell Planet Carrier Sun Gear Pot Bearing Set Sun Gear Shaft Bearing Set Intermediate Shaft Bearing Set
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(1056 000 ___)
Notes
All All All All All All All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 10
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts – Planetary Drive Groups (continued) Pos #
ZF Part #
42.010 42.030 42.050 42.070 42.090 42.100 42.120 42.140 42.140/110 42.140/120 42.140/130 42.180
1060 242 010 1056 242 039 1056 232 083 1056 242 038 1056 242 016 0630 513 031 1056 242 038 1056 242 041 1056 242 017 1056 332 010 1056 332 012 1056 242 038
Description
Where used
Qty
Planet Carrier Bearing Set Sun Gear Bearing Set Parking Lock Wheel Snap Ring Bearing Set Ring Gear Ring Gear Carrier Ring Gear Snap Ring Bearing Set
1 1 1 1 1 1 1 1 1 1 1 1
(1056 000 ___)
Notes
All All All All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 11
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts – Clutch Pack Groups Pos # 70.010 70.010/110 70.010/120 70.010/130 70.010/140 70.010/150 70.010/160 70.010/170 70.010/180 70.010/190 70.010/200 70.010/210 70.010/220 70.010/230 70.170
ZF Part # 1056 270 028 1056 270 029 1056 270 039 1056 370 014 1056 370 015 0734 313 014 0734 313 029 0501 312 904 1050 302 007 0734 313 017 0730 513 289 1050 302 033 1056 370 009 1050 302 011 1050 302 011 1060 370 002 1050 202 002 1050 202 002 1050 302 013 1060 370 003 See Page 29 1056 272 052
Description
Qty
Cylinder A Cylinder A Cylinder A Cylinder A Cylinder A O-Ring O-Ring Cup Spring Oil Dam O-Ring Snap Ring Piston Spring Clutch Disc Steel Plate A Steel Plate A Steel Plate A Friction Plate A Friction Plate A End Plate A End Plate A Clutch A Snap Ring Bearing Set
1 1 1 1 1 1 1 1 1 1 1 1 1 4 5 5 4 5 1 1 1 1
Where used (1056 000 ___) 081 087/088 097/099
Notes
087/088/097/099 081 All
* Available in kit 1056 298 062
All
* Available in kit 1056 298 062
All All All All
* Available in kit 1056 298 062
All All 081 087/088 097/099
* Available in kit 1056 298 064 * Available in kit 1056 298 064 * Available in kit 1056 298 065
081 087/088/097/099 081/087/088 097/099
* Available in kit 1056 298 063 * Available in kit 1056 298 063 * Available in kit 1056 298 064 * Available in kit 1056 298 065
All
Selective Snap Ring
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 12
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts – Clutch Pack Groups (continued) Pos # 71.010 71.020 71.030 71.040 71.050 71.060 71.070 71.080 71.090 71.094 71.100 71.110 71.120 71.130
ZF Part # 1056 271 045 0734 317 256 0734 317 190 0734 313 213 1056 271 039 1056 271 040 1056 271 043 0734 313 020 0734 313 027 0750 106 014 1056 371 009 0750 140 052 1050 330 017 1050 330 017 1060 371 002 1050 230 033 1050 230 033 1056 330 002 1060 371 003 See Page 29
Description
Where used
Qty
Input Shaft Piston Ring Sealing Ring O-Ring Piston Piston Piston O-Ring O-Ring Cup Spring Stop-Ring Spring Clutch Disc Steel Plate E Steel Plate E Steel Plate E Friction Plate E Friction Plate E End Plate E End Plate E Clutch E Snap Ring
1 2 1 1 1 1 1 1 1 2 1 1 4 5 5 4 5 1 1 1
(1056 000 ___)
Notes
All All
* Available in kit 1056 298 062
All
* Available in kit 1056 298 062
All
* Available in kit 1056 298 062
081 087/088 097/099 All
* Available in kit 1056 298 062
All
* Available in kit 1056 298 062
All 081 097/099 081 087/088 097/099
* Available in kit 1056 298 064 * Available in kit 1056 298 064 * Available in kit 1056 298 065
081 087/088/097/099
* Available in kit 1056 298 063 * Available in kit 1056 298 063
081/087/088 097/099
* Available in kit 1056 298 064 * Available in kit 1056 298 065
All
Selective Snap Ring
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 13
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts – Clutch Pack Groups (continued) Pos # 72.010 72.030 72.040 72.050 72.060 72.070 72.080 72.090 72.100 72.110 72.120 72.130 72.140
ZF Part # 1050 231 046 1056 272 049 1050 231 007 1050 231 008 0734 313 006 0734 313 019 0734 313 006 0734 313 019 1050 302 011 1050 302 011 1060 370 002 1056 272 024 1056 272 024 1050 302 013 1060 370 003 0730 513 296 1050 331 020 1050 331 036 0734 313 069 1056 331 013
Description
Where used
Qty
Cylinder B Free Wheel Piston Piston O-Ring O-Ring O-Ring O-Ring Steel Plate B Steel Plate B Steel Plate B Friction Plate B Friction Plate B End Plate B End Plate B Snap Ring Cup Spring Intermediate Ring O-Ring Stop-Ring
1 1 1 1 1 1 1 1 2 3 3 2 3 1 1 1 1 1 1 1
(1056 000 ___)
Notes
All All 087/088/097/099 081 081 087/088/097/099
* Available in kit 1056 298 062 * Available in kit 1056 298 062
087/088/097/099 081
* Available in kit 1056 298 062 * Available in kit 1056 298 062
081 087/088 097/099 081 087/088/097/099
* Available in kit 1056 298 064 * Available in kit 1056 298 064 * Available in kit 1056 298 065 * Available in kit 1056 298 063 * Available in kit 1056 298 063
081/087/088 097/099
* Available in kit 1056 298 064 * Available in kit 1056 298 065
All All All All
* Available in kit 1056 298 062
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 14
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts – Clutch Pack Groups (continued) Pos # 73.010 73.010/110 73.010/120 73.010/130 73.010/140 73.010/150 73.010/160 73.010/170 73.010/180 73.010/190 73.010/200 73.020 73.030
ZF Part # 1056 273 072 1056 273 073 1056 273 093 1056 373 032 1056 373 033 1050 317 050 0734 313 008 0734 313 086 0501 316 285 1056 373 003 1050 302 011 1050 302 011 1060 370 002 1050 217 002 1050 217 002 1050 302 013 1060 370 003 See Page 29 0750 132 057 0501 315 053
Description
Qty
Cylinder D Cylinder D Cylinder D Cylinder D Cylinder D Piston O-Ring O-Ring Cup Spring Spring Clutch Disc Steel Plate D Steel Plate D Steel Plate D Friction Plate D Friction Plate D End Plate D End Plate D Clutch D Snap Ring Piston Cup Spring
1 1 1 1 1 1 1 2 1 1 5 6 6 5 6 1 1 1 1 1
Where used (1056 000 ___) 087/088 081 097/099
Notes
087/088/097/099 081 All All
* Available in kit 1056 298 062
All
* Available in kit 1056 298 062
All All 081 087/088 097/099 081 087/088/097/099
* Available in kit 1056 298 064 * Available in kit 1056 298 064 * Available in kit 1056 298 065 * Available in kit 1056 298 063 * Available in kit 1056 298 063
081/087/088 097/099
* Available in kit 1056 298 064 * Available in kit 1056 298 065
All
Selective Snap Ring
All
* Available in kit 1056 298 069
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 15
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts – Clutch Pack Groups (continued) Pos # 73.040 73.050
ZF Part #
1056 377 031 1056 377 044 1056 377 044 1060 377 003 73.060 1056 277 036 1056 277 036 73.070 1056 377 046 1060 377 004 73.080 See Page 30 73.090 1056 373 021 73.100 1056 273 075 73.100/110 1056 273 094 73.100/120 1056 273 076 73.100/140 0734 313 086 73.110 1056 376 005 73.120 0730 513 461 73.130 0734 317 219 73.140 0734 317 205 73.200 0736 101 137
Description
Where used
Qty
Spring Clutch Disc Steel Plate G Steel Plate G Steel Plate G Friction Plate G Friction Plate G End Plate G End Plate G Clutch G Snap Ring Fixing Washer Carrier Carrier Free Wheel O-Ring Thrust Washer Snap Ring Piston Ring Piston Ring Torx Screw M10x55
1 3 4 4 3 4 1 1 1 1 1 1 1 2 1 1 1 1 3
(1056 000 ___)
Notes
All 081 087/088 097/099
* Available in kit 1056 298 064 * Available in kit 1056 298 064 * Available in kit 1056 298 065
081 087/088/097/099 081/087/088 097/099
* Available in kit 1056 298 063 * Available in kit 1056 298 063 * Available in kit 1056 298 064 * Available in kit 1056 298 065
All
Selective Snap Ring
All All All All All
* Available in kit 1056 298 062
All All All
* Available in kit 1056 298 062
All
* Available in kit 1056 298 062
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 16
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
75.010 75.020 75.030 75.030/110 75.030/120 75.030/130 75.030/140 75.030/150 75.030/160 75.030/170 75.030/180 75.040/110 75.040/120 75.050 75.050/100 75.050/110 75.060
1056 375 001 0501 208 727 1056 275 005 1056 375 002 1036 331 033 1036 331 033 1056 375 003 0734 313 030 0630 531 205 0732 041 472 0732 041 698 See Page 30 See Page 30 1056 275 002 1056 331 001 1043 317 001 0730 513 231
Description
Where used
Qty
Pin Brake Band Piston Piston Rod Cup Spring Cup Spring Piston O-Ring Locking Washer Compression Spring Compression Spring Clutch C2 Inner Shim Clutch C2 Outer Shim Cover Cover O-Ring Snap Ring
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(1056 000 ___)
Notes
All All All All All All All All
* Available in kit 1056 298 062
All All All All
Selective Shim
All
Selective Shim
All All All
* Available in kit 1056 298 062
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 17
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts – Clutch Pack Groups (continued) Pos # 77.010 77.010/110 77.010/120 77.010/130 77.010/140 77.010/150 77.010/160 77.010/170 77.010/180 77.010/190 77.010/200 77.010/210
ZF Part # 1056 277 071 1056 277 072 1056 277 075 1056 277 047 1056 277 048 0750 132 060 0501 312 903 1056 377 017 1056 377 031 1056 377 045 1056 377 045 1060 377 002 1056 277 036 1056 277 036 See Page 31 0734 313 135 1056 377 027 0630 513 136
Description
Qty
Cylinder F Cylinder F Cylinder F Cylinder F Cylinder F Piston Cup Spring Stop-Ring Spring Clutch Disc Steel Plate F Steel Plate F Steel Plate F Friction Plate F Friction Plate F Clutch F Snap Ring O-Ring Bush Snap Ring
1 1 1 1 1 1 1 1 1 5 6 6 4 5 1 1 1 1
Where used (1056 000 ___) 087/088 081 097/099 087/088/097/099 081 All
Notes
* Available in kit 1056 298 069
All All All 081 087/088 097/099 081 087/088/097/099
* Available in kit 1056 298 064 * Available in kit 1056 298 064 * Available in kit 1056 298 065 * Available in kit 1056 298 063 * Available in kit 1056 298 063
All
Selective Snap Ring
All
* Available in kit 1056 298 062
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 18
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Spare Parts – Oil Sump Group Pos #
ZF Part #
90.180 90.190 90.220 90.230
0501 318 900 0501 314 809 0637 900 068 1056 203 029
90.240 90.250 90.270 90.280 90.310 90.320 90.330 90.340 90.350
Description
Where used
Qty
Breather Tube Breather Cover Plug Oil Sump
(1056 000 ___)
1 1 2 1
All
1056 301 010 Gasket
1
All
0634 801 097 0636 302 066 0636 302 053 0730 150 764
Sealing Ring Screw Plug M30x1.5 Screw Plug M10x1 Sealing Ring
1 1 1 1
All
1043 301 036 1043 301 906 1043 301 658 0736 010 151 0501 318 572 0501 314 780
Magnet Angle Bracket Angle Bracket Hexagon Screw M6x37 Screw Plug M10x1 Cap
2 3 5 8 1 1
All
Notes
All All All * Available in kit 1056 298 062 * Available in kit 5HP18FK * Available in kit 1056 298 062 * Available in kit 5HP18FK
All All All
* Available in kit 1056 298 062 * Available in kit 5HP18FK
All All All All
* Available in kit 1056 298 062
097/099
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 19
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Valve Body – Duct Plate Group Pos # 27.010 27.020 27.030 27.040 27.050 27.060 27.070 27.090 27.100 27.110 27.120 27.124 27.130 27.140 27.150
ZF Part #
Description
27.210
1056 327 136 0501 311 086 0736 101 066 0501 311 086 1056 327 032 0736 101 065 0501 311 217 1060 227 019 1043 326 037 1056 327 020 1056 327 019 1056 327 039 1056 327 077 1056 327 020 1056 327 039 1056 327 045 1056 327 019 1056 327 020 1056 327 020 1056 327 020 1056 327 021 1056 327 039 1056 327 020
27.220
1056 327 110 Gasket
27.160 27.170 27.180 27.190
27.230 27.240 27.270
1056 327 154 1060 227 020 0630 302 103 0736 101 141 27.290 0736 101 271 27.300 0736 101 092 27.310 0736 101 061 27.320 0736 101 059 27.330 0736 101 058 27.340 1056 227 024 27.340/116 0501 209 253 27.350 0501 312 435 27.360 0501 312 434 27.370 0501 305 955 27.380 0501 305 955 27.390 1058 327 026 27.400 0736 101 176 27.410 0736 101 123
Duct Plate Speed Sensor Torx Screw M5x18 Speed Sensor Spacer Ring Torx Screw M5x22 Screen Valve Ball Valve Orifice D=1.2 Valve Orifice D=1.0 Valve Orifice D=1.7 Valve Orifice D=2.5 Valve Orifice D=1.2 Valve Orifice D=1.7 Valve Orifice D=1.9 Valve Orifice D=1.0 Valve Orifice D=1.2 Valve Orifice D=1.2 Valve Orifice D=1.2 Valve Orifice D=1.5 Valve Orifice D=1.7 Valve Orifice D=1.2 Intermediate Sheet Valve Spring Washer Torx Screw M5x60 Torx Screw M5x25 Torx Screw M5x40 Torx Screw M5x45 Torx Screw M5x55 Torx Screw M5x60 Wiring Harness O-Ring Cable Terminal Clip Cable Terminal Cable Terminal Retaining Clamp Torx Screw M6x30 Torx Screw M6x55
Where used
Qty
(1056 000 ___)
1 1 2 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
All
1
All
1 1 3 3 4 6 3 1 10 1 2 2 1 1 1 1 2 11
All
Notes
All All All All All All
* Available in kit 5HP18VBK
All
* Available in kit 5HP18VBK
All
* Available in kit 5HP18VBK
All
* Available in kit 5HP18VBK
All
* Available in kit 5HP18VBK
All
* Available in kit 5HP18VBK
081 All
* Available in kit 5HP18VBK
097/099 081/087/088
* Available in kit 5HP18VBK
081/097/099 087/088
* Available in kit 5HP18VBK
All
* Available in kit 5HP18VBK
All
* Available in kit 5HP18VBK
097/099 081/087/088 All
All
* Available in kit 5HP18VBK * Available in kit 5HP18VBK * Available in kit 1056 298 062 * Available in kit 5HP18VBK * Available in kit 5HP18VBK
All All All All All All All All All
* Available in kit 1056 298 062
All All All All All All All
27.420
0501 005 185 Filter
1
All
27.430
0734 313 181 O-Ring
1
All
27.440
0736 617 064 Torx Screw M5x14
3
All
* Available in kit 1056 298 047 * Available in kit 5HP18FK * Available in kit 1056 298 047 * Available in kit 1056 298 062 * Available in kit 1056 298 047 * Available in kit 5HP18FK
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 20
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Valve Body – Duct Plate Group (continued)
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 21
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Valve Body – Valve Housing Groups Pos # 50.010 50.020 50.030 50.050 50.100 50.120 50.130 50.150 50.160 50.170 50.180 50.200 50.210 50.220
ZF Part # 1056 327 151 1056 327 156 1056 327 173 1058 327 017 0732 041 547 0732 041 574 1056 327 002 0732 041 197 0732 041 196 1056 327 029 0732 041 462 1056 327 029 0732 041 462 1056 327 015 1024 323 202 1056 327 183
Description
Qty
Valve Housing Valve Housing Selector Shift Valve Damper Piston Compression Spring Compression Spring Piston Compression Spring Compression Spring Gear Shift Slide Compression Spring Gear Shift Slide Compression Spring Piston Spring Cup Piston
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Where used (1056 000 ___) 081/087/088 097/099 All
Notes
* Available in kit 5HP18VBK
All 087/088/097/099 081
* Available in kit 5HP18VBK
All
* Available in kit 5HP18VBK
All
* Available in kit 5HP18VBK
All
* Available in kit 5HP18VBK
All All
* Available in kit 5HP18VBK
All All
* Available in kit 5HP18VBK
All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 22
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Valve Body – Valve Housing Groups (continued) Pos # 50.230 50.250 50.270 50.280 50.300 50.310 50.320 50.330 50.340 50.360 50.370 50.380 50.390 50.410 50.420
ZF Part # 0732 040 638 1056 327 035 1056 327 028 0732 041 462 1056 327 003 1024 323 202 1056 327 183 0732 041 524 1056 327 036 1043 326 169 0732 042 147 1043 326 092 1043 323 105 1056 327 056 0736 101 066
Description
Where used
Qty
Compression Spring Stop Plate Piston Compression Spring Piston Spring Cup Piston Compression Spring Stop Plate Valve Spool Compression Spring Plug Support Plate Cover Torx Screw M5x18
1 1 1 1 1 1 1 1 1 1 1 1 1 1 7
(1056 000 ___) All
Notes * Available in kit 5HP18VBK
All All All
* Available in kit 5HP18VBK
All All All All
* Available in kit 5HP18VBK
All All All
* Available in kit 5HP18VBK
All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 23
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Valve Body – Valve Housing Groups (continued) Pos # 51.010 51.030 51.040 51.050 51.060 51.070 51.080 51.090 51.100 51.110 51.120 51.130 51.140 51.150 51.160 51.170 51.172 51.190 51.200 51.210
ZF Part # 1056 327 105 1056 327 179 1056 327 028 0732 041 462 1043 323 105 1056 327 003 1024 323 202 1056 327 183 0732 040 638 0732 042 115 0732 041 862 1056 327 036 1056 327 001 0732 041 606 1056 327 015 1024 323 202 1056 327 183 0732 041 813 0732 041 799 1056 327 035 1043 226 028 1056 327 108
Description
Qty
Valve Housing Valve Housing Piston Compression Spring Support Plate Piston Spring Cup Piston Compression Spring Compression Spring Compression Spring Stop Plate Piston Compression Spring Piston Spring Cup Piston Compression Spring Compression Spring Stop Plate Valve Piston
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Where used (1056 000 ___) 081/087/088 097/099
Notes
All All
* Available in kit 5HP18VBK
All All All All 081/097/099 087/088
* Available in kit 5HP18VBK
087/088/097/099
* Available in kit 5HP18VBK
All All All
* Available in kit 5HP18VBK
All All All All
* Available in kit 5HP18VBK
081/087/088
* Available in kit 5HP18VBK
All 081/087/088 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 24
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Valve Body – Valve Housing Groups (continued) Pos # 51.220 51.230 51.240 51.246 51.250 51.260 51.270 51.300 51.310 51.320 51.340 51.350 51.360 51.370 51.380 51.390 51.400 51.410 51.430
ZF Part # 0732 041 826 1043 326 169 0732 042 566 0732 042 581 1056 327 177 1050 327 090 1043 326 238 0732 041 966 1056 327 028 0732 041 462 1043 323 105 1056 327 028 0732 041 462 1043 323 105 1043 326 169 0732 041 820 0732 041 870 1043 323 105 1056 327 175 0736 101 065 0736 101 063
Description
Where used
Qty
Compression Spring Valve Spool Compression Spring Compression Spring Piston Stop Plate Damper Piston Compression Spring Piston Compression Spring Support Plate Piston Compression Spring Support Plate Valve Spool Compression Spring Compression Spring Support Plate Cover Torx Screw M5x22 Torx Screw M5x30
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1
(1056 000 ___) All
Notes * Available in kit 5HP18VBK
All 097/099 081/087/088
* Available in kit 5HP18VBK
All All All All
* Available in kit 5HP18VBK
All All
* Available in kit 5HP18VBK
All All All
* Available in kit 5HP18VBK
All All 097/099 081/087/088
* Available in kit 5HP18VBK
All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 25
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Valve Body – Valve Housing Groups (continued) Pos # 53.010 53.020 53.030 53.050 53.060 53.080 53.090 53.096 53.100 53.104 53.110 53.130 53.140 53.160 53.170 53.180
ZF Part # 1056 327 174 0732 041 667 1056 327 071 1043 326 169 0732 041 336 0732 041 799 1043 327 072 1056 327 074 1043 327 078 1056 327 075 0732 041 550 1056 327 176 0732 042 680 1056 327 053 0736 101 066 0736 101 065
Description
Where used
Qty
Housing Compression Spring Piston Valve Spool Compression Spring Compression Spring Piston Piston Piston Stop Plate Compression Spring Piston Compression Spring Cover Torx Screw M5x18 Torx Screw M5x22
1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1
(1056 000 ___)
Notes
All All
* Available in kit 5HP18VBK
All All All
* Available in kit 5HP18VBK
All
* Available in kit 5HP18VBK
All All All All All
* Available in kit 5HP18VBK
All All
* Available in kit 5HP18VBK
All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 26
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Qty
54.010
Where used (1056 000 ___) 087/088/097/099 081
1056 254 015 Valve Housing 1056 254 016 Valve Housing 54.010/310 0501 209 749 Filter
1 1 4
54.230
0501 315 752 Solenoid Valve
1
All
54.240
0750 132 105 Solenoid Valve
5
All
54.250 54.260 54.270
1056 327 069 Fixing Plate 1043 326 045 Fixing Plate 0736 101 094 Torx Screw M5x12
1 1 5
All
Notes * Available in kit 1056 298 066 * Available in kit 1056 298 068
All * Available in kit 1056 298 066 * Available in kit 1056 298 067 * Available in kit 1056 298 068 * Available in kit 1056 298 066 * Available in kit 1056 298 067 * Available in kit 1056 298 068
All All
Note: Position 54.010 (Valve Housing) includes pressure regulator calibrated to modulation housing.
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 27
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Selective Shims & Snap Rings 5HP18 Selective Snap Ring Pos # 10.340
Select. Parts 0730 513 348 0730 513 347 0301 302 043 0730 513 351 0730 513 355 0730 513 407 0730 513 408 0730 513 325
Description Clutch C Snap Ring Snap Ring A=1.10 Snap Ring A=1.30 Snap Ring A=1.50 Snap Ring A=1.70 Snap Ring A=1.90 Snap Ring A=2.10 Snap Ring A=2.30 Snap Ring A=2.50
Qty 1 All
Where used (1056 000 ___)
Description Qty Intermediate Plate Shim 1 All Shim A=1.00 Shim A=1.20 Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80 Shim A=3.00 Shim A=3.20 Shim A=3.40 Shim A=3.60
Where used (1056 000 ___)
Description Output Shim Shim A=0.80 Shim A=1.00 Shim A=1.20 Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80
Where used (1056 000 ___)
5HP18 Selective Shim Pos # 10.400
Select. Parts 0730 105 263 0730 105 264 0730 105 265 0730 105 266 0730 105 267 0730 105 268 0730 105 269 0730 105 270 0730 105 271 0730 105 272 0730 105 273 0730 105 274 0730 105 275 0730 105 276
5HP18 Selective Shim Pos # 14.050
Select. Parts 0730 107 753 0730 107 754 0730 107 755 0730 107 756 0730 107 757 0730 107 758 0730 107 759 0730 107 760 0730 107 761 0730 107 762 0730 107 763
All Rights Reserved
Qty 1 All
For Reference Only
© 2003 ZF Industries, Inc. - Page 28
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Selective Shims & Snap Rings (continued) 5HP18 Selective Snap Ring Pos # 70.010/230
Select. Parts 0730 513 293 0730 513 294 0730 513 295 0730 513 296 0730 513 297 0730 513 298 0730 513 299 0730 513 300 0730 513 301 0730 513 302
Description Clutch A Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
Qty 1 All
Where used (1056 000 ___)
Qty 1 All
Where used (1056 000 ___)
Qty 1
Where used (1056 000 ___)
5HP18 Selective Snap Ring Pos # 71.130
Select. Parts 0730 513 613 0730 513 614 0730 513 615 0730 513 567 0730 513 616 0730 513 617 0730 513 618 0730 513 619 0730 513 620 0730 513 621 0730 513 622
Description Clutch E Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.50 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
5HP18 Selective Snap Ring Pos # 73.010/200
Select. Parts 0730 513 297 0730 513 299 0730 513 300 0730 513 301 0730 513 302 0730 513 362 0730 513 568 0730 513 569 0730 513 570 0730 513 571 0730 513 364 0730 513 667
All Rights Reserved
Description Clutch D Snap Ring Snap Ring A=1.80 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60 Snap Ring A=3.80 Snap Ring A=4.00 Snap Ring A=4.20
For Reference Only
081/087/088 All 097/099 All 097/099 All 097/099 All 097/099 All 097/099 097/099
© 2003 ZF Industries, Inc. - Page 29
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Selective Shims & Snap Rings (continued) 5HP18 Selective Snap Ring Pos # 73.080
Select. Parts 0730 513 212 0730 513 220 0730 513 221 0730 513 222 0730 513 223 0730 513 224 0730 513 439 0730 513 440 0730 513 441
Description Clutch G Snap Ring Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40
Qty 1 All
Where used (1056 000 ___)
Description Clutch C2 Inner Shim Shim A=2.25 Shim A=2.50 Shim A=2.75 Shim A=3.00 Shim A=3.25 Shim A=3.50 Shim A=3.75 Shim A=4.00 Shim A=4.25 Shim A=4.50 Shim A=4.75 Shim A=5.00
Qty 1 All
Where used (1056 000 ___)
Description Clutch C2 Outer Shim Shim A=1.50 Shim A=1.75 Shim A=2.00 Shim A=2.25 Shim A=2.50 Shim A=2.75 Shim A=3.00 Shim A=3.25 Shim A=3.50 Shim A=3.75 Shim A=4.00 Shim A=4.25
Qty 1 All
Where used (1056 000 ___)
5HP18 Selective Shim Pos # 75.040/110
Select. Parts 0730 006 207 0730 006 208 0730 006 209 0730 006 210 0730 006 211 0730 006 212 0730 006 213 0730 006 214 0730 006 215 0730 006 216 0730 006 217 0730 006 218
5HP18 Selective Shim Pos # 75.040/120
Select. Parts 0730 362 295 0730 362 343 0730 362 296 0730 362 344 0730 362 297 0730 362 345 0730 362 298 0730 362 332 0730 362 299 0730 362 333 0730 362 300 0730 362 334
Note: Positions 75.040/110 and 75.040/120 must be paired. See repair manual for further information.
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 30
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Selective Shims & Snap Rings (continued) 5HP18 Selective Snap Ring Pos # 77.010/180
Select. Parts 0730 513 210 0730 513 211 0730 513 219 0730 513 212 0730 513 220 0730 513 221 0730 513 222 0730 513 223 0730 513 224
All Rights Reserved
Description Clutch F Snap Ring Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
Qty 1 All
For Reference Only
Where used (1056 000 ___)
© 2003 ZF Industries, Inc. - Page 31
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Kit Content 5HP18 Filter Kit – 1056 298 047 Pos # 27.420 27.430 27.440
ZF Part #
Description
Where used
Qty
0501 005 185 Filter 0734 313 181 O-Ring 0736 617 064 Torx Screw M5x14
1 1 3
(1056 000 ___)
Notes
All All All
5HP18 Overhaul Kit – 1056 298 062 Pos #
ZF Part #
01.010/200 01.010/240 01.1090 10.010/160 10.190 10.200 10.360 10.370 10.380 10.440 14.010/140 14.100 27.220
0734 319 623 0501 318 572 0636 308 015 0750 111 254 0734 313 006 0734 313 117 0734 313 064 0750 113 015 0750 113 029 0750 112 076 0734 319 607 0734 313 083 1056 327 100 1056 327 110 0501 312 446 0501 209 253 0734 313 181 0734 313 120 0734 313 014 0734 313 029 0734 313 017 0734 317 256 0734 317 190 0734 313 213 0734 313 020 0734 313 027 0734 313 006 0734 313 019 0734 313 006 0734 313 019 0734 313 069 0734 313 008 0734 313 086 0734 317 219 0734 317 205 0734 313 030 1043 317 001
27.340/112 27.340/116 27.430 54.010/271 70.010/120 70.010/130 70.010/160 71.020 71.030 71.040 71.060 71.070 72.050 72.060 72.130 73.010/130 73.010/140 73.130 73.140 75.030/150 75.050/110
Description
Where used
Qty
Shaft Seal Screw Plug M10x1 Screw Plug M12x1.5 Shaft Seal O-Ring O-Ring O-Ring Piston Ring Piston Ring Usit Ring Shaft Seal O-Ring Gasket Gasket O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Piston Ring Sealing Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Piston Ring Piston Ring O-Ring O-Ring
1 1 1 1 1 1 1 2 1 9 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
(1056 000 ___)
Notes
All All All All All All All All All All All All Not used in North American application All Not used in North American application All All All All All All All All All All All 081 087/088/097/099 087/088/097/099 081 All All All All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 32
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Kit Content (continued) 5HP18 Overhaul Kit – 1056 298 062 (continued) Pos #
ZF Part #
77.010/190 90.240 90.250 90.270 90.340
0734 313 135 1056 301 010 0634 801 097 0730 150 764 0501 318 572
Description
Where used
Qty
O-Ring Gasket Sealing Ring Sealing Ring Screw Plug M10x1
1 1 1 1 4
(1056 000 ___)
Notes
All All All All All
5HP18 Fiber Clutch Kit – 1056 298 063 Pos # 10.300 70.010/210 71.110 72.080 73.010/180 73.060 77.010/170
ZF Part #
Description
Where used
Qty
1056 210 053 Friction Plate C 1050 202 002 Friction Plate A 1050 230 033 Friction Plate E 1056 272 024 Friction Plate B 1050 217 002 Friction Plate D 1056 277 036 Friction Plate G 1056 277 036 Friction Plate F 1056 277 012 Friction Plate F
4 5 5 3 6 4 5 5
(1056 000 ___)
Notes
All
081 uses 3 pieces
All
081 uses 4 pieces
All
081 uses 4 pieces
All
081 uses 2 pieces
All
081 uses 5 pieces
All
081 uses 3 pieces
All 081 uses 4 pieces Not used in North American application
5HP18 Steel Kit – 1056 298 064 Pos # 10.280 10.290 10.330 70.010/200 70.010/220 71.100 71.120 72.070 72.090 73.010/170 73.010/190 73.050 73.070 77.010/160
ZF Part #
Description
Qty
1043 302 092 End Plate C 1043 302 021 Steel Plate C 0301 302 004 End Plate C 1050 302 011 Steel Plate A 1050 302 013 End Plate A 1050 330 017 Steel Plate E 1056 330 002 End Plate E 1050 302 011 Steel Plate B 1050 302 013 End Plate B 1050 302 011 Steel Plate D 1050 302 013 End Plate D 1056 377 044 Steel Plate G 1056 377 046 End Plate G 1056 377 045 Steel Plate F
1 3 1 5 1 5 1 3 1 6 1 4 1 6
Where used (1056 000 ___) 081/087/088 081/087/088
Notes 081 uses 2 pieces
081/087/088 081/087/088
081 uses 4 pieces
081/087/088 081/087/088
081 uses 4 pieces
081/087/088 081/087/088
081 uses 2 pieces
081/087/088 081/087/088
081 uses 5 pieces
081/087/088 081/087/088
081 uses 3 pieces
081/087/088 081/087/088
081 uses 5 pieces
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 33
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Kit Content (continued) 5HP18 Steel Kit – 1056 298 065 Pos # 10.280 10.290 10.330 70.010/200 70.010/220 71.100 71.120 72.070 72.090 73.010/170 73.010/190 73.050 73.070 77.010/160
ZF Part #
Description
Qty
1043 302 092 End Plate C 1043 302 021 Steel Plate C 0301 302 004 End Plate C 1060 370 002 Steel Plate A 1060 370 003 End Plate A 1060 371 002 Steel Plate E 1060 371 003 End Plate E 1060 370 002 Steel Plate B 1060 370 003 End Plate B 1060 370 002 Steel Plate D 1060 370 003 End Plate D 1060 377 003 Steel Plate G 1060 377 004 End Plate G 1060 377 002 Steel Plate F
1 3 1 5 1 5 1 3 1 6 1 4 1 6
Where used (1056 000 ___) 097/099
Notes
097/099 097/099 097/099 097/099 097/099 097/099 097/099 097/099 097/099 097/099 097/099 097/099 097/099
5HP18 Solenoid Kit – 1056 298 066 Pos # 54.010 54.230 54.240
ZF Part #
Description
Qty
1056 254 015 Valve Housing 0501 315 752 Solenoid Valve 0750 132 105 Solenoid Valve
1 1 5
Where used (1056 000 ___) 087/088/097/099
Notes
All All
5HP18 Solenoid Kit – 1056 298 068 Pos # 54.010 54.230 54.240
ZF Part #
Description
Qty
1056 254 016 Valve Housing 0501 315 752 Solenoid Valve 0750 132 105 Solenoid Valve
1 1 5
Where used (1056 000 ___) 081
Notes
All All
Note: For 5HP18 Solenoid Kits 1056 298 066 and 1056 298 068 the position 54.010 (Valve Housing) includes pressure regulator calibrated to modulation housing.
5HP18 Molded Rubber Piston Kit – 1056 298 069 Pos #
ZF Part #
Description
Where used
Qty
73.020 0750 132 057 Piston 77.010/120 0750 132 060 Piston
1 1
(1056 000 ___)
Notes
All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 34
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Kit Content (continued) 5HP18 Filter Kit – 5HP18FK Pos # 27.420 27.430 27.440 90.240 90.250 90.270
ZF Part #
Description
Where used
Qty
1056 298 047 5HP18 Filter Kit 0501 005 185 Filter 0734 313 181 O-Ring 0736 617 064 Torx Screw M5x14 1056 301 010 Gasket 0634 801 097 Sealing Ring 0730 150 764 Sealing Ring
1 1 1 3 1 1 1
(1056 000 ___)
Notes
All All
Included in kit 1056 298 047
All
Included in kit 1056 298 047
All
Included in kit 1056 298 047
All All All
5HP18 Valve Body Kit – 5HP18VBK Pos # 27.070 27.090 27.100 27.110 27.120 27.124 27.140 27.150 27.160 27.170 27.180 27.190 27.210 27.220 27.240 50.020 50.050 50.100 50.120 50.130 50.160 50.180 50.230 50.280 50.330 50.370 51.040 51.090 51.100 51.130 51.170 51.180 51.220
ZF Part #
Description
Where used
Qty
0501 311 217 Screen 1060 227 019 Valve 1043 326 037 Ball 1056 327 020 Valve Orifice D=1.2 1056 327 019 Valve Orifice D=1.0 1056 327 039 Valve Orifice D=1.7 1056 327 020 Valve Orifice D=1.2 1056 327 045 Valve Orifice D=1.9 1056 327 020 Valve Orifice D=1.2 1056 327 020 Valve Orifice D=1.2 1056 327 020 Valve Orifice D=1.2 1056 327 039 Valve Orifice D=1.7 1056 327 020 Valve Orifice D=1.2 1056 327 110 Gasket 1060 227 020 Valve 1056 327 173 Selector Shift Valve 0732 041 547 Compression Spring 1056 327 002 Piston 0732 041 197 Compression Spring 0732 041 196 Compression Spring 0732 041 462 Compression Spring 0732 041 462 Compression Spring 0732 040 638 Compression Spring 0732 041 462 Compression Spring 0732 041 524 Compression Spring 0732 042 147 Compression Spring 0732 041 462 Compression Spring 0732 042 115 Compression Spring 0732 041 862 Compression Spring 0732 041 606 Compression Spring 0732 041 813 Compression Spring 0732 041 799 Compression Spring 0732 041 826 Compression Spring
1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(1056 000 ___)
Notes
All All All All All All All 081/087/088 087/088 All All 081/087/088 All All All All 087/088/097/099 All All All All All All All All All All 087/088 087/088/097/099 All All 081/087/088 All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 35
ZF 5HP18 Automatic Transmission - Spare Parts Catalog 5HP18 Kit Content (continued) 5HP18 Valve Body Kit – 5HP18VBK (continued) Pos # 51.240 51.270 51.310 51.350 51.380 53.020 53.060 53.080 53.110 53.140
ZF Part # 0732 042 581 0732 041 966 0732 041 462 0732 041 462 0732 041 870 0732 041 667 0732 041 336 0732 041 799 0732 041 550 0732 042 680
Description
Qty
Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring Compression Spring
1 1 1 1 1 1 1 1 1 1
Where used (1056 000 ___) 081/087/088
Notes
All All All 081/087/088 All All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 36
ZF 5HP18 Automatic Transmission - Spare Parts Catalog Quotation / Order Form FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date:
Purchase Order #:
Customer Information Company Name: Street: Phone #: Email:
Contact: City, State & Zip: Fax #: Customer #:
Shipping Information Ship To: Street: Request Date:
Attention: City, State & Zip: Ship via:
Vehicle Information Make: Model Year:
Model: Transmission Spec:
Order Information Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Qty
Pos. #
ZF Part #
Signature:
All Rights Reserved
Description / Cust. Ref. No.
Date:
For Reference Only
© 2003 ZF Industries, Inc. - Page 37
ZF 5HP18 Automatic Transmission - Spare Parts Catalog Notes
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 38
Driveline and Chassis Technology
5HP18SPC0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email
[email protected] Web www.zf-group.com
ZF 5HP19
Automatic Transmission Spare Parts Catalog
Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc.
Distributed By
ZF 5HP19 Automatic Transmission - Spare Parts Catalog Table of Contents 5HP19 Transmission Overview (North American Applications) Make / Model / Model Year 5HP19 Technical Information Torque, Gear Ratio & Weight Transmission Oil Reference Guide 5HP19 Lubrications 5HP19 Technical Literature 5HP19 General Transmission Oil Filling Procedure 5HP19 Spare Parts How To Use This Catalog Gearbox Housing Group Oil Sump Group Oil Supply Group Output Group Converter Group Planetary Drive Groups Clutch Pack Groups 5HP19 Valve Body Duct Plate Group Valve Housing Groups 5HP19 Selective Shims, Snap Rings & Kit Content 5HP19 Selective Shims & Snap Rings 5HP19 Kit Content Miscellaneous Quotation / Order Form Notes
All Rights Reserved
For Reference Only
02 03 03 03 03 04 06 07 09 10 12 12 14 16 22 24 29 32 35 36
© 2003 ZF Industries, Inc. - Page 1
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Transmission Overview (North American Applications) Make / Model / Model Year – BMW (A5S 325Z) Make BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW
Model 320i 323Ci 323Ci 323i 323i 325Ci 325Ci 325i 325i 330Ci 330Ci 330i 525i 525i 530i
Style E46 Sedan E46 Convertible E46 Coupe E46 Sedan E46 Touring E46 Convertible E46 Coupe E46 Sedan E46 Touring E46 Convertible E46 Coupe E46 Sedan E39 Sedan (M52) E39 Touring (M52) E39 Sedan (M52)
Model Year 2000 – 2000 2000 2000 2000 2000 – 2000 – 2000 – 2001 – 1999 – 1999 – 1999 – 2001 – 2001 – 2001 – 2002
From – Up to
Code TN 03/00 – RU 03/00 – RU 03/00 – RU 03/00 – RU TT TT – 03/02 TT 03/01 – TT TU TU TU 03/01 – TT 03/01 – TT 03/01 – TU
OE Part # 24 00 1 423 928 24 00 1 422 912 24 00 1 422 912 24 00 1 422 912 24 00 1 422 912 24 00 1 423 930 24 00 1 423 930 24 00 1 423 930 24 00 1 423 930 24 00 1 423 932 24 00 1 423 932 24 00 1 423 932 24 00 1 423 930 24 00 1 423 930 24 00 1 423 932
ZF Part # 1060 000 008 1060 000 005 1060 000 005 1060 000 005 1060 000 005 1060 000 009 1060 000 009 1060 000 009 1060 000 009 1060 000 010 1060 000 010 1060 000 010 1060 000 009 1060 000 009 1060 000 010
Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP19 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits. Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits). Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission #
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 2
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Technical Information Torque, Gear Ratio & Weight Input Torque 300 Nm
1st Gear 3.67
2nd Gear 2.00
3rd Gear 1.41
4th Gear 1.00
5th Gear 0.74
Rev Gear 4.10
Weight
Oil Capacity
(approximate)
(approximate)
~79 kg (174 lbs.)
~9.2 liter (9.8 quart)
Transmission Oil Reference Guide Make BMW
Oil Grade ESSO LT 71141
Type Plate (color) Green
ZF Part # 1060 000 005 1060 000 008 1060 000 009 1060 000 010
OE Part # 24 00 1 422 912 24 00 1 423 928 24 00 1 423 930 24 00 1 423 932
5HP19 Lubrications Amount 20 Liter 205 Liter
ZF Part #
Where used
Description
0671 090 166 Oil ESSO LT 71141 (Canister) 0671 090 169 Oil ESSO LT 71141 (Drum)
(1060 000 ___)
Notes
All All
5HP19 Technical Literature Language
ZF Part #
English English English English
5HP19FD 5HP19REP 1060 764 001 5HPVBMAN
All Rights Reserved
Where used
Description 5HP19 Functional Description 5HP19 Repair Manual 5HP19 Wall Chart 5-Speed Valve Body Manual
For Reference Only
(1060 000 ___)
Notes
All All All All
© 2003 ZF Industries, Inc. - Page 3
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Technical Information (continued) 5HP19 General Transmission Oil Filling Procedure
Position vehicle horizontally on hoist and apply the handbrake. Connect tester to read off transmission oil temperature and engine speed. With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 01.010/340). Start the engine (large consumers, such as A/C should be switched on). Shift through gears with engine running at idle speed. Select R and D and use step shift (manual-winter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive). Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES Depending on value allow oil to cool down or warm up. Shift through gears with engine at idle speed. Select R and D and use step shift (manualwinter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Remove fill plug (Pos. 01.010/340) on housing. Continues on next page
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 4
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Technical Information (continued) 5HP19 General Transmission Oil Filling Procedure (continued)
Continues from previous page Oil emerges at oil temperature below 95ºF (35ºC). NO YES Oil level in transmission is below minimum. Add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC). Oil temperature must not exceed 122ºF (50ºC). Allow time for excess oil to drip then install Fill Plug (Pos. 01.010/340). Torque Fill Plug to 35Nm ±3.5Nm (see also Repair Manual).
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 5
ZF 5HP19 Automatic Transmission - Spare Parts Catalog How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.
Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com.
Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example: Pos # 01.010
ZF Part #
1056 201 084 1056 201 087 01.010/110 1056 301 174 1056 301 175
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing
1 1 1 1
Where used (1056 000 ___) 087/088 081
Notes
087/088 081
Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 6
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts - Gearbox Housing Group Pos #
ZF Part #
01.010 01.010/110 01.010/130 01.010/150 01.010/160 01.010/170 01.010/180 01.010/200 01.010/250 01.010/320 01.010/340 01.020 01.030 01.040 01.050
1060 201 056 1060 301 096 1055 206 014 0736 101 240 1056 306 052 1055 206 012 0501 313 410 0734 319 623 0631 306 123 0631 306 058 0636 308 025 1056 324 018 1056 324 011 1056 324 005 1060 201 008
Description
Where used
Qty
Gearbox Housing Gearbox Housing Detent Spring Torx Screw M6x13 Selector Shaft Detent Disc Clamping Sleeve Shaft Seal Cylindrical Pin Cylindrical Pin Screw Plug M18x1.5 Pin Pawl Leg Spring Connecting Bar
1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
(1060 000 ___)
Notes
All All All All All All All All
* Available in kit 1060 298 030
All All All
* Available in kit 1060 298 030
All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 7
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts - Gearbox Housing Group (continued) Pos #
ZF Part #
01.060 01.080 01.090 01.400 01.420 01.424 01.550 01.550/120 01.560 01.570 01.620 01.630 01.640 01.650
1056 324 016 0736 101 318 0636 308 024 0501 317 781 0501 313 993 0501 313 993 1056 290 003 0501 315 137 0636 103 157 0636 015 360 0501 318 900 0501 314 809 0637 900 068 0501 318 572
Description
Where used
Qty
Guiding Plate Torx Screw M6x20 Screw Plug M12x1.5 Position Switch Cable Terminal Cable Terminal Bracket Bracket Hexagon Screw M8x16 Hexagon Screw M6x20 Breather Tube Breather Cover Plug Screw Plug M10x1
1 4 1 1 1 1 1 1 1 2 1 1 2 1
(1060 000 ___)
Notes
All All All
* Available in kit 1060 298 030
All All All All All All All All All All All
* Available in kit 1060 298 030
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 8
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Oil Sump Group Pos #
ZF Part #
Description
Where used
Qty
(1060 000 ___)
03.010 1060 290 017 Oil Sump 03.010/120 1043 301 036 Magnet
1 8
All
03.010/130 0736 302 062 Screw Plug M14x1.5
1
All
03.020
1060 390 002 Gasket
1
All
03.044
0736 101 318 Torx Screw M6x22
22
All
Notes
All * Available in kit 1060 298 030 * Available in kit 5HP19FK * Available in kit 1060 298 030 * Available in kit 5HP19FK
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 9
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts - Oil Supply Group Pos #
ZF Part #
10.010 10.010/120 10.010/150 10.010/160 10.030 10.040 10.060 10.060/110 10.060/120 10.060/130 10.100 10.120 10.160 10.180
1060 210 047 1043 319 058 1056 310 075 0734 310 316 0734 313 178 1056 310 123 1060 210 051 1060 310 078 1060 210 049 0736 401 061 0736 401 062 0736 401 063 0736 101 059 1060 310 076 1060 310 094 0734 313 006 0734 313 117 1056 310 081 0501 315 929 1056 310 061
10.190 10.200 10.210 10.240 10.250
Description
Where used
Qty
Pump Sleeve Washer Shaft Seal O-Ring Intermediate Sheet Intermediate Plate Intermediate Plate Stator Hub Counters. Screw M6x20 Counters. Screw M6x40 Counters. Screw M6x48 Torx Screw M5x55 Cylinder C Cylinder C O-Ring O-Ring Piston Cup Spring Stop Ring
1 1 1 1 1 1 1 1 1 5 8 1 1 1 1 1 1 1 1 1
(1060 000 ___)
Notes
All All All All
* Available in kit 1060 298 030
All
* Available in kit 1060 298 030
All All All All All All All All 005/008/009 010 All
* Available in kit 1060 298 030
All
* Available in kit 1060 298 030
All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 10
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts - Oil Supply Group (continued) Pos # 10.270 10.290 10.300 10.310 10.340 10.360 10.370 10.380 10.390 10.400 10.440 10.500 10.510 10.520 10.540 10.550
ZF Part # 0501 316 284 1060 310 027 1060 310 053 1019 273 019 1019 273 019 1060 310 005 See Page 29 0734 313 064 0750 113 015 0734 401 213 0735 368 039 See Page 29 0736 101 228 0750 112 076 1060 310 079 0732 042 580 1058 310 092 0734 313 161 1060 310 045
Description
Where used
Qty
Undulated Spring Steel Plate C Steel Plate C Friction Plate C Friction Plate C End Plate C Clutch C Snap Ring O-Ring Piston Ring Piston Ring Axial Needle Cage Intermediate Plate Shim Torx Screw M6x70 Usit Ring Piston Compression Spring Sleeve O-Ring Pipe
1 3 4 3 4 1 1 1 2 1 1 1 9 9 1 1 1 4 2
(1060 000 ___)
Notes
All 005/008/009 010
* Available in kit 1060 298 027 * Available in kit 1060 298 027
005/008/009 010
* Available in kit 1060 298 023 * Available in kit 1060 298 023
All
* Available in kit 1060 298 027
All
Selective Snap Ring
All All
* Available in kit 1060 298 030 * Available in kit 1060 298 030
All
* Available in kit 1060 298 030
All All
Selective Shim
All All
* Available in kit 1060 298 030
All All All All
* Available in kit 1060 298 030
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 11
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Output Group Pos #
ZF Part #
14.010 14.010/110 14.010/120 14.010/130 14.010/140 14.030 14.040 14.050 14.100 14.110
1060 214 006 1056 314 044 0750 116 119 0630 502 037 0734 319 607 1060 214 005 0737 502 168 See Page 29 0734 313 083 0636 024 009
Description
Where used
Qty
Extension Extension Ball Bearing Retaining Ring Shaft Seal Output Flange Slotted Nut M40x1.5 Output Shim O-Ring Hexagon Screw M8x22
1 1 1 1 1 1 1 1 1 7
(1060 000 ___)
Notes
All All All All All
* Available in kit 1060 298 030
All All All
Selective Shim
All
* Available in kit 1060 298 030
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 12
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Converter Group Pos # 22.020
ZF Part # 4168 022 006 4168 025 136 4168 025 145 4168 025 210
Description
Qty
Torque Converter T51 Torque Converter S38 Torque Converter C51 Torque Converter B61
1 1 1 1
Where used (1060 000 ___) 008 005 009 010
Notes
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 13
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Planetary Drive Groups Pos #
ZF Part #
32.020 32.040 32.040/110 32.040/120 32.040/130 32.060 32.074 32.080 32.090 32.120 32.140 32.160 32.180 32.200
1056 232 105 1060 232 026 1056 232 085 1060 332 028 0730 513 330 1056 232 104 1050 317 060 1060 232 032 1060 232 041 0735 368 043 1060 202 001 1056 232 101 1056 232 071 1056 232 099
Description
Where used
Qty
Bearing Set Shaft Shaft Ring Gear Snap Ring Bearing Set Spider Clutch Bell Planet Carrier Sun Gear Axial Needle Bearing Sun Gear Shaft Bearing Set Intermediate Shaft Bearing Set
1 1 1 1 1 1 1 1 1 1 1 1 1 1
(1060 000 ___)
Notes
All All All All All All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 14
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Planetary Drive Groups (continued) Pos #
ZF Part #
42.010 42.030 42.050 42.070 42.090 42.100 42.120 42.140 42.140/110 42.140/120 42.140/130 42.180
1060 242 010 1056 242 039 1056 232 083 1056 242 038 1056 242 016 0630 513 031 1056 242 038 1056 242 041 1056 242 017 1056 332 010 1056 332 012 1056 242 038
Description
Where used
Qty
Planet Carrier Bearing Set Sun Gear Bearing Set Parking Lock Wheel Snap Ring Bearing Set Ring Gear Ring Gear Carrier Ring Gear Snap Ring Bearing Set
1 1 1 1 1 1 1 1 1 1 1 1
(1060 000 ___)
Notes
All All All All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 15
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Clutch Pack Groups Pos # 70.010 70.010/110 70.010/120 70.010/130 70.010/140 70.010/170 70.010/180 70.010/190 70.010/200 70.010/210 70.010/220 70.010/230 70.020
ZF Part # 1060 270 084 1060 270 085 1060 370 060 1060 370 061 0734 313 014 0734 313 029 0501 315 926 1056 370 034 1056 370 050 1050 302 012 1060 370 002 1060 370 002 1060 271 005 1060 271 005 1060 370 003 See Page 30 0734 313 163
Description
Qty
Cylinder A Cylinder A Cylinder A Cylinder A O-Ring O-Ring Cup Spring Stop Ring Piston Spring Clutch Disc Steel Plate A Steel Plate A Friction Plate A Friction Plate A End Plate A Clutch A Snap Ring O-Ring
1 1 1 1 1 1 1 1 1 1 4 5 4 5 1 1 1
Where used (1060 000 ___) 005/009/010 008
Notes
005/009/010 008 All
* Available in kit 1060 298 030
All
* Available in kit 1060 298 030
All All All All 008 005/009/010
* Available in kit 1060 298 027 * Available in kit 1060 298 027
008 005/009/010
* Available in kit 1060 298 023 * Available in kit 1060 298 023
All
* Available in kit 1060 298 027
All
Selective Snap Ring
All
* Available in kit 1060 298 030
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 16
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Clutch Pack Groups (continued) Pos # 71.010 71.020 71.030 71.050 71.060 71.070 71.080 71.084 71.086 71.090 71.094 71.100 71.110 71.120 71.130 71.150 71.160 71.170 71.180 71.200
ZF Part # 1060 271 007 0734 317 256 0734 317 190 1056 371 060 1056 371 061 0734 313 022 0734 313 027 0501 315 427 1056 371 025 0734 313 008 0630 501 030 0501 314 765 1060 371 002 1060 371 002 1050 230 032 1050 230 032 1060 371 003 See Page 30 0734 313 160 0734 313 211 1056 370 051 0730 501 482 0735 368 038
Description
Where used
Qty
Input Shaft Piston Ring Sealing Ring Piston Piston O-Ring O-Ring Cup Spring Oil Dam O-Ring Retaining Ring Spring Clutch Disc Steel Plate E Steel Plate E Friction Plate E Friction Plate E End Plate E Clutch E Snap Ring O-Ring O-Ring Ring Retaining Ring Axial Needle Bearing
1 1 1 1 1 1 1 1 1 1 1 1 4 5 4 5 1 1 1 1 1 1 1
(1060 000 ___)
Notes
All All
* Available in kit 1060 298 030
All
* Available in kit 1060 298 030
008 005/009/010 All
* Available in kit 1060 298 030
All
* Available in kit 1060 298 030
All All All
* Available in kit 1060 298 030
All All 008 005/009/010
* Available in kit 1060 298 027 * Available in kit 1060 298 027
008 005/009/010 All
* Available in kit 1060 298 023 * Available in kit 1060 298 023 * Available in kit 1060 298 027
All All
Selective Snap Ring * Available in kit 1060 298 030
All
* Available in kit 1060 298 030
All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 17
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Clutch Pack Groups (continued) Pos # 72.010 72.040 72.050 72.060 72.064 72.070 72.080 72.090 72.100 72.110 72.140
ZF Part # 1056 272 051 1060 272 008 0734 313 010 0734 313 007 0501 315 488 1060 372 002 1060 272 003 1060 372 003 See Page 30 0501 315 493 1056 310 061
Description
Where used
Qty
Cylinder B Piston O-Ring O-Ring Undulated Spring Steel Plate B Friction Plate B End Plate B Clutch B Snap Ring Cup Spring Stop Ring
1 1 1 1 1 2 2 1 1 1 1
(1060 000 ___)
Notes
All All All
* Available in kit 1060 298 030
All
* Available in kit 1060 298 030
All All
* Available in kit 1060 298 027
All
* Available in kit 1060 298 023
All
* Available in kit 1060 298 027
All
Selective Snap Ring
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 18
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Clutch Pack Groups (continued) Pos # 73.010 73.010/110 73.010/120 73.010/130 73.010/140 73.010/150 73.010/160 73.010/170 73.010/180 73.010/190 73.010/200 73.020 73.022 73.024
ZF Part # 1060 273 004 1060 273 010 1056 373 032 1056 373 033 1050 317 050 0734 313 008 0734 313 006 0501 316 285 1056 373 003 1060 370 002 1060 370 002 1050 217 002 1050 217 002 1060 370 003 See Page 31 1060 373 013 0734 313 021 0734 313 010
Description
Qty
Cylinder D Cylinder D Cylinder D Cylinder D Piston O-Ring O-Ring Cup Spring Spring Clutch Disc Steel Plate D Steel Plate D Friction Plate D Friction Plate D End Plate D Clutch D Snap Ring Piston O-Ring O-Ring
1 1 1 1 1 1 1 1 1 5 6 5 6 1 1 1 1 1
Where used (1060 000 ___) 005/009/010 008
Notes
005/009/010 008 All All
* Available in kit 1060 298 030
All All
* Available in kit 1060 298 030
All 008 005/009/010
* Available in kit 1060 298 027 * Available in kit 1060 298 027
008 005/009/010
* Available in kit 1060 298 023 * Available in kit 1060 298 023
All
* Available in kit 1060 298 027
All
Selective Snap Ring
All All
* Available in kit 1060 298 030
All
* Available in kit 1060 298 030
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 19
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Clutch Pack Groups (continued) Pos # 73.030 73.040 73.050
ZF Part #
0501 315 932 0501 315 943 1060 377 003 1060 377 003 73.060 1060 273 005 1060 273 005 73.070 1060 377 004 73.080 See Page 31 73.090 1056 373 021 73.100 1060 273 035 73.100/110 1060 273 028 73.100/120 1060 273 034 73.100/140 0734 313 086 73.110 1056 376 005 73.120 0730 513 461 73.140 0734 317 205 73.200 0736 101 137
Description
Where used
Qty
Cup Spring Undulated Spring Steel Plate G Steel Plate G Friction Plate G Friction Plate G End Plate G Clutch G Snap Ring Fixing Washer Carrier Carrier Free Wheel O-Ring Thrust Washer Snap Ring Piston Ring Torx Screw M10x55
1 1 3 4 3 4 1 1 1 1 1 1 2 1 1 2 3
(1060 000 ___)
Notes
All All 008 005/009/010
* Available in kit 1060 298 027 * Available in kit 1060 298 027
008 005/009/010
* Available in kit 1060 298 023 * Available in kit 1060 298 023
All All
* Available in kit 1060 298 027 Selective Snap Ring
All All All All All
* Available in kit 1060 298 030
All All All
* Available in kit 1060 298 030
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 20
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Clutch Pack Groups (continued) Pos # 77.010 77.010/110 77.010/120 77.010/130 77.010/140 77.010/150 77.010/160 77.010/170 77.010/180 77.010/190 77.010/200 77.010/210
ZF Part # 1060 277 021 1060 277 022 1060 277 010 1060 277 018 1056 377 038 0734 313 008 0734 313 010 1060 377 016 0501 315 931 1060 377 009 0501 315 943 1060 377 002 1060 377 002 1060 273 005 1060 273 005 See Page 31
Description
Qty
Cylinder F Cylinder F Cylinder F Cylinder F Piston O-Ring O-Ring Pressure Plate Cup Spring Stop Ring Undulated Spring Steel Plate F Steel Plate F Friction Plate F Friction Plate F Clutch F Snap Ring
1 1 1 1 1 1 1 1 1 1 1 5 6 4 5 1
Where used (1060 000 ___) 005/009/010 008
Notes
005/009/010 008 All All
* Available in kit 1060 298 030
All All
* Available in kit 1060 298 030
All All All 008 005/009/010
* Available in kit 1060 298 027 * Available in kit 1060 298 027
008 005/009/010
* Available in kit 1060 298 023 * Available in kit 1060 298 023
All
Selective Snap Ring
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 21
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Duct Plate Group Pos # 27.010 27.020 27.030 27.040 27.060 27.070 27.090 27.100 27.104 27.110 27.114 27.120 27.124 27.130 27.134 27.140 27.144 27.150 27.164 27.170 27.174 27.180 27.188
ZF Part #
1060 327 142 0501 210 474 0736 101 233 0501 311 086 0736 101 397 0501 313 177 1060 227 019 1043 326 037 1056 327 039 1056 327 077 1056 327 039 1056 327 039 1056 327 018 1056 327 020 1056 327 045 1056 327 020 1056 327 077 1056 327 019 1056 327 020 1056 327 094 1056 327 040 1019 327 063 0501 314 645 1068 227 039 27.190 1019 327 063 27.194 1056 327 020 27.198 0501 314 645 1068 227 039 27.200 1019 327 063 27.208 0501 314 645 1068 227 039 27.210 1019 327 063 27.220 1060 327 075 27.230 1060 327 128 27.250 0736 101 354 27.260 0736 101 354 27.270 0736 101 352 27.280 0631 302 165 27.290 0736 101 350 27.340 1060 227 021 27.340/116 0501 209 253 27.350 0501 305 955 27.360 0501 315 055 27.390 1058 327 026 27.410 0736 101 348 27.420 0501 210 388
Description
Qty
Duct Plate Speed Sensor (Hall Effect) Torx Screw M6x15 Speed Sensor Torx Screw M5x18 Screen Valve Ball Valve Orifice D=1.7 Valve Orifice D=2.5 Valve Orifice D=1.7 Valve Orifice D=1.7 Valve Orifice D=0.8 Valve Orifice D=1.2 Valve Orifice D=1.9 Valve Orifice D=1.2 Valve Orifice D=2.5 Valve Orifice D=1.0 Valve Orifice D=1.2 Valve Orifice D=1.4 Valve Orifice (solid) Valve Orifice D=1.0 Rubber Part Piston Valve Orifice D=1.0 Valve Orifice D=1.2 Rubber Part Piston Valve Orifice D=1.0 Rubber Part Piston Valve Orifice D=1.0 Gasket Intermediate Sheet Torx Screw M5x60 Torx Screw M5x60 Torx Screw M5x40 Cylindrical Pin Torx Screw M6x44 Wiring Harness O-Ring Cable Terminal Clip Retaining Clamp Torx Screw M6x59 Filter
1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 7 10 1 7 1 2 1 1 1 14 1
Where used (1060 000 ___)
Notes
All All All All All All All All All All All All All All All All All All All All All All All All
* Available in kit 1060 298 030 * Available in kit 1060 298 030
All All All All
* Available in kit 1060 298 030 * Available in kit 1060 298 030
All All All
* Available in kit 1060 298 030 * Available in kit 1060 298 030
All All
* Available in kit 1060 298 030
All All All All All All All All
* Available in kit 1060 298 030
All All All All All
* Available in kit 5HP19FK
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 22
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Duct Plate Group (continued) Pos #
ZF Part #
Description
Where used
Qty
(1060 000 ___)
27.420/020 0501 314 578 Sealing Ring
1
All
27.440 27.540 27.560
2 1 1
All
0736 101 372 Torx Screw M5x12 1060 227 020 Valve 1060 227 020 Valve
Notes * Available in kit 1060 298 030 * Available in kit 5HP19FK
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 23
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Valve Housing Groups Pos # 50.010 50.020 50.030 50.036 50.050 50.060 50.070 50.100 50.130 50.220 50.230 50.320 50.330 50.360 50.370 50.440 50.450 50.470 50.490 50.500 50.520 50.530 50.540 50.550 50.570 50.600
ZF Part # 1060 327 138 1056 327 173 1056 327 003 1024 323 202 0732 041 524 1056 327 183 1056 327 142 1060 327 096 0732 041 197 1043 326 169 0732 041 462 1058 327 017 0732 042 653 1055 327 059 0732 042 567 1043 326 169 0732 042 660 1068 327 007 1060 327 105 0732 041 527 1043 326 169 0732 042 660 1055 327 101 1068 327 007 1060 327 049 0736 101 066
Description
Where used
Qty
Valve Housing Selector Shift Valve Piston Spring Cup Compression Spring Piston Stop Plate Piston Compression Spring Valve Spool Compression Spring Damper Piston Compression Spring Piston Compression Spring Valve Spool Compression Spring Support Plate Piston Compression Spring Valve Spool Compression Spring Sealing Cap Support Plate Cover Torx Screw M5x18
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9
(1060 000 ___)
Notes
All All All All All All All All All All All All All All All All All All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 24
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Valve Housing Groups (continued) Pos # 51.010 51.030 51.040 51.050 51.080 51.090 51.104 51.110 51.140 51.170 51.190 51.230 51.240 51.250 51.260 51.264 51.270 51.300 51.302 51.304 51.320 51.360 51.450
ZF Part # 1060 327 125 1043 326 169 0732 041 820 1068 327 007 1056 327 029 0732 041 826 1043 326 307 1068 327 007 1056 327 028 0732 041 826 1068 327 007 1043 326 169 0732 041 826 1068 327 007 1056 327 003 1024 323 202 0732 042 115 1056 327 183 0734 313 190 1060 327 068 1060 327 119 1056 327 142 1060 327 116
Description
Where used
Qty
Valve Housing Valve Spool Compression Spring Support Plate Gear Shift Slide Compression Spring Plug Support Plate Piston Compression Spring Support Plate Valve Spool Compression Spring Support Plate Piston Spring Cup Compression Spring Piston O-Ring Plug Locking Wire Stop Plate Piston
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(1060 000 ___)
Notes
All All All All All All All All All All All All All All All All All All All
* Available in kit 1060 298 030
All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 25
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Valve Housing Groups (continued) Pos # 51.452 51.470 51.490 51.498 51.500 51.510 51.530 51.540 51.550 51.560 51.570 51.580 51.590 51.610 51.620 51.630 51.650 51.660 51.680
ZF Part # 1056 327 142 0732 042 653 1058 327 017 0734 313 190 1060 327 068 1060 327 119 1060 327 106 0732 041 755 1060 327 107 1043 326 307 1068 327 007 1043 326 169 0732 041 337 1068 327 007 1056 327 028 0732 041 826 1068 327 007 0501 316 463 0501 210 019
Description
Where used
Qty
Stop Plate Compression Spring Damper Piston O-Ring Plug Locking Wire Piston Compression Spring Piston Plug Support Plate Valve Spool Compression Spring Support Plate Piston Compression Spring Support Plate Solenoid Valve Pressure Regulator
(1060 000 ___)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3
All
51.680/010 0734 313 219 O-Ring
3
All
51.700 51.710
2 4
All
1056 327 135 Fixing Plate 0736 101 094 Torx Screw M5x12
Notes
All All All
* Available in kit 1060 298 030
All All All All All All All All All All All All All All
* Available in kit 1060 298 033
All
* Available in kit 1060 298 033 * Available in kit 1060 298 030 * Available in kit 1060 298 033
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 26
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Valve Housing Groups (continued) Pos # 53.010 53.010 53.020 53.030 53.080 53.090 53.096 53.100 53.104 53.110 53.130 53.140 53.160 53.170
ZF Part # 1060 327 098 1060 327 099 0732 042 567 1055 327 059 0732 041 109 1058 327 016 1058 327 024 1060 327 104 1043 327 078 1056 327 078 0732 042 534 1060 327 045 0732 041 781 1060 327 050 0736 101 066
Description
Qty
Valve Housing Valve Housing Compression Spring Piston Compression Spring Piston Piston Piston Piston Stop Plate Compression Spring Valve Housing Compression Spring Cover Torx Screw M5x18
1 1 1 1 1 1 1 1 1 1 1 1 1 1 5
Where used (1060 000 ___) 005/008/009 010
Notes
All All All 010 005/008/009 All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 27
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Valve Housing Groups (continued) Pos # 54.010 54.020 54.030 54.034 54.036 54.040 54.050 54.060 54.070 54.090 54.100 54.110 54.120
ZF Part # 1060 327 081 0732 042 567 1056 328 013 0732 042 568 1056 327 177 1060 327 053 1068 327 007 1060 327 044 1060 327 126 1043 326 169 0732 041 819 1068 327 007 0501 210 725
Description
Where used
Qty
Valve Housing Compression Spring Piston Compression Spring Piston Plug Support Plate Valve Orifice D=1.2 Stop Plate Valve Spool Compression Spring Support Plate Pressure Regulator
(1060 000 ___)
1 1 1 1 1 1 1 1 1 1 1 1 1
All
54.120/010 0634 316 523 O-Ring
1
All
54.130 54.140
1 1
All
1019 327 065 Fixing Plate 0736 101 094 Torx Screw M5x12
Notes
All All All All All All All All All All All All
* Available in kit 1060 298 033 * Available in kit 1060 298 030 * Available in kit 1060 298 033
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 28
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Selective Shims & Snap Rings 5HP19 Selective Snap Ring Pos # 10.340
Select. Parts 1056 310 054 1056 310 055 1056 310 056 1056 310 057 1056 310 058 1056 310 059 1056 310 060 1056 310 097
Description Clutch C Snap Ring Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
Qty 1 All
Where used (1060 000 ___)
Description Qty Intermediate Plate Shim 1 All Shim A=1.00 Shim A=1.20 Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80 Shim A=3.00 Shim A=3.20 Shim A=3.40 Shim A=3.60
Where used (1060 000 ___)
Description Output Shim Shim A=0.80 Shim A=1.00 Shim A=1.20 Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80
Where used (1060 000 ___)
5HP19 Selective Shim Pos # 10.400
Select. Parts 0730 105 263 0730 105 264 0730 105 265 0730 105 266 0730 105 267 0730 105 268 0730 105 269 0730 105 270 0730 105 271 0730 105 272 0730 105 273 0730 105 274 0730 105 275 0730 105 276
5HP19 Selective Shim Pos # 14.050
Select. Parts 0730 107 753 0730 107 754 0730 107 755 0730 107 756 0730 107 757 0730 107 758 0730 107 759 0730 107 760 0730 107 761 0730 107 762 0730 107 763
All Rights Reserved
Qty 1 1 1 1 1 1 1 1 1 1 1 1
For Reference Only
All All All All All All All All All All All All
© 2003 ZF Industries, Inc. - Page 29
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Selective Shims & Snap Rings (continued) 5HP19 Selective Snap Ring Pos # 70.010/230
Select. Parts 0730 513 293 0730 513 294 0730 513 295 0730 513 296 0730 513 297 0730 513 298 0730 513 299 0730 513 300 0730 513 301 0730 513 302
Description Clutch A Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
Qty 1 All
Where used (1060 000 ___)
Qty 1 All
Where used (1060 000 ___)
Qty 1 All
Where used (1060 000 ___)
5HP19 Selective Snap Ring Pos # 71.130
Select. Parts 0730 513 613 0730 513 614 0730 513 615 0730 513 567 0730 513 616 0730 513 617 0730 513 618 0730 513 619 0730 513 620 0730 513 621 0730 513 622
Description Clutch E Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.50 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
5HP19 Selective Snap Ring Pos # 72.100
Select. Parts 1056 371 069 1056 372 070 1056 372 071 1056 372 072 1056 372 073 1056 372 074
All Rights Reserved
Description Clutch B Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00
For Reference Only
© 2003 ZF Industries, Inc. - Page 30
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Selective Shims & Snap Rings (continued) 5HP19 Selective Snap Ring Pos # 73.010/200
Select. Parts 0730 513 299 0730 513 300 0730 513 301 0730 513 302 0730 513 362 0730 513 568 0730 513 569 0730 513 570 0730 513 571 0730 513 364 0730 513 667
Description Clutch D Snap Ring Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60 Snap Ring A=3.80 Snap Ring A=4.00 Snap Ring A=4.20
Qty 1 All
Where used (1060 000 ___)
Qty 1 All
Where used (1060 000 ___)
Qty 1 All
Where used (1060 000 ___)
5HP19 Selective Snap Ring Pos # 73.080
Select. Parts 0730 513 212 0730 513 220 0730 513 221 0730 513 222 0730 513 223 0730 513 224 0730 513 439 0730 513 440 0730 513 441
Description Clutch G Snap Ring Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40
5HP19 Selective Snap Ring Pos # 77.010/210
Select. Parts 0730 513 210 0730 513 211 0730 513 219 0730 513 212 0730 513 220 0730 513 221 0730 513 222 0730 513 223 0730 513 224
All Rights Reserved
Description Clutch F Snap Ring Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
For Reference Only
© 2003 ZF Industries, Inc. - Page 31
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Kit Content 5HP19 Fiber Clutch Kit – 1060 298 023 Pos #
ZF Part #
10.300 70.010/210 71.110 72.080 73.010/180 73.060 77.010/200
1019 273 019 1060 271 005 1050 230 032 1060 272 003 1050 217 002 1060 273 005 1060 273 005
Description
Where used
Qty
Friction Plate C Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate G Friction Plate F
4 5 5 2 6 4 5
(1060 000 ___)
Notes
All
005/008/009 use 3 pieces
All
008 uses 4 pieces
All
008 uses 4 pieces
All All
008 uses 5 pieces
All
008 uses 3 pieces
All
008 uses 4 pieces
5HP19 Steel Kit – 1060 298 027 Pos # 10.290 10.310 70.010/200 70.010/220 71.100 71.120 72.070 72.090 73.010/170 73.010/190 73.050 73.070 77.010/190
ZF Part # 1060 310 027 1060 310 053 1060 310 005 1060 370 002 1060 370 003 1060 371 002 1060 371 003 1060 372 002 1060 372 003 1060 370 002 1060 370 003 1060 377 003 1060 377 004 1060 377 002
Description
Qty
Steel Plate C Steel Plate C End Plate C Steel Plate A End Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D Steel Plate G End Plate G Steel Plate F
3 4 2 5 1 5 1 2 1 6 1 4 1 6
Where used (1060 000 ___) 005/008/009 010
Notes
All All
008 uses 4 pieces
All All
008 uses 4 pieces
All All All All
008 uses 5 pieces
All All
008 uses 3 pieces
All All
008 uses 5 pieces
5HP19 Overhaul Kit – 1060 298 030 Pos # 01.010/200 01.010/340 01.090 01.650 03.010/130
ZF Part #
0734 319 623 0636 308 025 0636 308 024 0501 318 572 0636 308 018 0736 302 062 03.020 1060 390 002 10.010/160 0734 310 316 10.030 0734 313 178 10.190 0734 313 006 10.200 0734 313 117 10.360 0734 313 064 10.370 0750 113 015 10.380 0734 401 213 10.440 0750 112 076
Description
Where used
Qty
Shaft Seal Screw Plug M18x1.5 Screw Plug M12x1.5 Screw Plug M10x1 Screw Plug M16x1.5 Screw Plug M14x1.5 Gasket Shaft Seal O-Ring O-Ring O-Ring O-Ring Piston Ring Piston Ring Usit Ring
1 1 1 1 1 1 1 1 1 1 1 1 2 1 9
(1060 000 ___)
Notes
All All All All All All
Oil sump with M16 thread Oil sump with M14 thread
All All All All All All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 32
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Kit Content (continued) 5HP19 Overhaul Kit – 1060 298 030 (continued) Pos #
ZF Part #
10.540 14.010/140 14.100 27.188
0734 313 161 0734 319 607 0734 313 083 0501 314 645 1068 227 039 0501 314 645 1068 227 039 0501 314 645 1068 227 039 1060 327 075 0501 209 253 0501 314 578 0734 313 190 0734 313 190 0734 313 219 0634 316 523 0734 313 014 0734 313 029 0734 313 163 0734 317 256 0734 317 190 0734 313 022 0734 313 027 0734 313 008 0734 313 160 0734 313 211 0734 313 010 0734 313 007 0734 313 008 0734 313 006 0734 313 021 0734 313 010 0734 313 086 0734 317 205 0734 313 008 0734 313 010
27.198 27.208 27.220 27.340/116 27.420/020 51.302 51.498 51.680/010 54.120/010 70.010/120 70.010/130 70.020 71.020 71.030 71.060 71.070 71.086 71.150 71.160 72.050 72.060 73.010/130 73.010/140 73.022 73.024 73.100/140 73.140 77.010/130 77.010/140
Description
Where used
Qty
O-Ring Shaft Seal O-Ring Rubber Part Piston Rubber Part Piston Rubber Part Piston Gasket O-Ring Sealing Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Piston Ring Sealing Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Piston Ring O-Ring O-Ring
4 1 1 1 1 1 1 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1
(1060 000 ___)
Notes
All All All All All
Early valve body Late valve body
All All
Early valve body Late valve body
All All
Early valve body Late valve body
All All All All All All All All All All All All All All All All All All All All All All All All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 33
ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Kit Content (continued) 5HP19 Solenoid Kit – 1060 298 033 Pos #
ZF Part #
51.660 51.680 51.680/010 54.120 54.120/010
0501 316 463 0501 210 019 0734 313 219 0501 210 725 0634 316 523
Description
Where used
Qty
Solenoid Valve Pressure Regulator O-Ring Pressure Regulator O-Ring
3 3 3 1 1
(1060 000 ___)
Notes
All All All All All
5HP19 Filter Kit – 5HP19FK Pos #
ZF Part #
03.010/130 0636 308 018 0736 302 062 03.020 1060 390 002 27.420 0501 210 388 27.420/020 0501 314 578
Description
Where used
Qty
Screw Plug M16x1.5 Screw Plug M14x1.5 Gasket Filter Sealing Ring
1 1 1 1 1
(1060 000 ___) All All
Notes Oil sump with M16 thread Oil sump with M14 thread
All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 34
ZF 5HP19 Automatic Transmission - Spare Parts Catalog Quotation / Order Form FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date:
Purchase Order #:
Customer Information Company Name: Street: Phone #: Email:
Contact: City, State & Zip: Fax #: Customer #:
Shipping Information Ship To: Street: Request Date:
Attention: City, State & Zip: Ship via:
Vehicle Information Make: Model Year:
Model: Transmission Spec:
Order Information Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Qty
Pos. #
ZF Part #
Signature:
All Rights Reserved
Description / Cust. Ref. No.
Date:
For Reference Only
© 2003 ZF Industries, Inc. - Page 35
ZF 5HP19 Automatic Transmission - Spare Parts Catalog Notes
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 36
Driveline and Chassis Technology
5HP19SPC0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email
[email protected] Web www.zf-group.com
ZF 5HP19FL
Automatic Transmission Spare Parts Catalog
Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc.
Distributed By
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog Table of Contents 5HP19FL Transmission Overview (North American Applications) Make / Model / Model Year 5HP19FL Technical Information Torque, Gear Ratio & Weight Transmission Oil Reference Guide 5HP19FL Lubrications 5HP19FL Technical Literature 5HP19FL General Transmission Oil Filling Procedure 5HP19FL General Differential Oil Filling Procedure 5HP19FL Spare Parts How To Use This Catalog Gearbox Housing Group Oil Sump Group Oil Supply Group Converter Group Planetary Drive Groups Front Axle Differential Group Front Axle Output Group Clutch Pack Groups 5HP19FL Valve Body Duct Plate Group Valve Housing Groups 5HP19FL Selective Shims, Snap Rings & Kit Content 5HP19FL Selective Shims & Snap Rings 5HP19FL Kit Content Miscellaneous Quotation / Order Form Notes
All Rights Reserved
For Reference Only
02 03 03 03 03 04 06 07 08 10 11 13 14 16 18 19 25 29 37 44 48 49
© 2003 ZF Industries, Inc. - Page 1
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Transmission Overview (North American Applications) Make / Model / Model Year – Audi Make Model Style Audi A4 Avant 1.8 Liter Audi
A4
Avant 2.8 Liter
Audi
A4
Sedan 1.8 Liter
Audi
A4
Sedan 2.8 Liter
Audi
A6
Avant 2.8 Liter
Audi
A6
Sedan 2.8 Liter
Audi
A8
Sedan 3.7 Liter
Model Year 1997 – 1999 2000 2000 – 2002 1996 – 1997 1996 – 1997 1997 2000 – 2002 1996 – 1999 2000 2000 – 2002 1996 – 1998 1996 – 1998 1996 – 1999 2000 – 2002 1998 2000 – 2001 2000 – 2001 1998 – 1999 2000 – 2001 2000 – 2001 1997 – 1999
From – Up to 07/96 – 07/99 08/99 – 05/00 05/00 – 10/00 07/95 – 07/97 10/96 – 02/97 03/97 – 07/97 05/00 – 10/00 07/96 – 07/99 08/99 – 05/00 05/00 – 10/00 07/95 – 07/97 10/96 – 02/97 03/97 – 07/99 05/00 – 10/00 08/97 – 07/98 08/99 – 04/01 06/00 – 04/01 08/97 – 07/99 08/99 – 04/01 06/00 – 04/01 08/97 – 12/98
Code DDT EFP EZS DCS CJY DRD EZZ DDT EFP EZS DCS CJY DRD EZZ DPS EKC EZZ DPS EKC EZZ CJZ
OE Part # 01V 300 041Q 01V 300 043Q 01V 300 048G 01V 300 041N 01V 300 041E 01V 300 042T 01V 300 048P 01V 300 041Q 01V 300 043Q 01V 300 048G 01V 300 041N 01V 300 041E 01V 300 042T 01V 300 048P 01V 300 042P 01V 300 046E 01V 300 048P 01V 300 042P 01V 300 046E 01V 300 048P 01V 300 041F
ZF Part # 1060 030 013 1060 030 049 1060 030 072 1060 030 005 1060 030 011 1060 030 021 1060 030 088 1060 030 013 1060 030 049 1060 030 072 1060 030 005 1060 030 011 1060 030 021 1060 030 088 1060 030 027 1060 030 059 1060 030 088 1060 030 027 1060 030 059 1060 030 088 1060 030 006
From – Up to 07/97 – 07/99 08/99 – 05/00 05/00 – 08/00 10/97 – 08/00 03/01 – 04/02
Code DDT EFP EZS DRD EZZ
OE Part # 01V 300 041Q 01V 300 043Q 01V 300 048G 01V 300 042T 01V 300 048P
ZF Part # 1060 030 013 1060 030 049 1060 030 072 1060 030 021 1060 030 088
Make / Model / Model Year – VW Make VW VW VW VW VW
Model Passat Passat Passat Passat Passat
Style Sedan 1.8 Liter Sedan 1.8 Liter Sedan 1.8 Liter Sedan 2.8 Liter Sedan 2.8 Liter
Model Year 1998 – 1999 1999 – 2000 2000 1998 – 2000 1991 – 2003
Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP19FL transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits. For North American 5HP19FL transmissions used in Porsche applications, please refer to the Porsche 5HP19FL / 5HP19HL / 5HP19HLA spare parts catalog. Type Plate: One type plate is located on the main housing of transmission; second type plate located on bottom of bell housing. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits). Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission #
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 2
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Technical Information Torque, Gear Ratio & Weight Input Torque 310 Nm
1st Gear 3.67
2nd Gear 2.00
3rd Gear 1.41
4th Gear 1.00
5th Gear 0.74
Rev Gear 4.10
Weight
Oil Capacity
(approximate)
(approximate)
110 kg (242 lbs.)
~9.4 liter (10 quart)
Transmission Oil Reference Guide Make Audi
Oil Grade ESSO LT 71141
Type Plate (color) Green
VW
ESSO LT 71141
Green
ZF Part # 1060 030 005 1060 030 006 1060 030 011 1060 030 013 1060 030 021 1060 030 027 1060 030 049 1060 030 059 1060 030 072 1060 030 088 1060 030 013 1060 030 021 1060 030 049 1060 030 072 1060 030 088
OE Part # 01V 300 041N 01V 300 041F 01V 300 041E 01V 300 041Q 01V 300 042T 01V 300 042P 01V 300 043Q 01V 300 046E 01V 300 048G 01V 300 048P 01V 300 041Q 01V 300 042T 01V 300 043Q 01V 300 048G 01V 300 048P
5HP19FL Lubrications Amount 10 Liter 20 Liter 205 Liter
ZF Part #
Where used
Description
0671 090 162 Oil BURMAH SAF AG4 (Canister) 0671 090 166 Oil ESSO LT 71141 (Canister) 0671 090 169 Oil ESSO LT 71141 (Drum)
(1060 030 ___)
Notes
All
Use only in differential
All All
Use only in transmission Use only in transmission
5HP19FL Technical Literature Language
ZF Part #
Description
English English Eng/Ger English
5HP19FLFD 5HP19FLREP 1060 764 002 5HPVBMAN
5HP19FL Functional Description 5HP19FL Repair Manual 5HP19FL Wall Chart 5-Speed Valve Body Manual
All Rights Reserved
For Reference Only
Where used (1060 030 ___)
Notes
All All All All
© 2003 ZF Industries, Inc. - Page 3
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Technical Information (continued) 5HP19FL General Transmission Oil Filling Procedure Position vehicle horizontally on hoist and apply the handbrake. Connect tester to read off transmission oil temperature and engine speed. With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.130). Start the engine (large consumers, such as A/C should be switched on). Shift through gears with engine running at idle speed. Select R and D and use step shift (manual-winter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive). Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES Depending on value allow oil to cool down or warm up. Shift through gears with engine at idle speed. Select R and D and use step shift (manualwinter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Remove fill plug (Pos. 03.130) on housing. Continues on next page
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 4
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Technical Information (continued) 5HP19FL General Transmission Oil Filling Procedure (continued) Continues from previous page Oil emerges at oil temperature below 95ºF (35ºC). NO YES Oil level in transmission is below minimum. Add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC). Oil temperature must not exceed 122ºF (50ºC). Allow time for excess oil to drip then install Fill Plug (Pos. 03.130). Torque Fill Plug to 80Nm ±8Nm (see also Repair Manual).
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 5
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Technical Information 5HP19FL General Differential Oil Filling Procedure Adding oil to 5HP19FL differential. Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows. Allow time for excess oil to drip then install differential fill plug (Pos. 35.370). Torque fill plug to 35Nm ±3.5Nm (see also Repair Manual). Oil capacity is approximately 0.82 liter (~0.87 quart). Only use lubricants as to specification (see Page 3).
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 6
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.
Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com.
Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example: Pos # 01.010
ZF Part #
1056 201 084 1056 201 087 01.010/110 1056 301 174 1056 301 175
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing
1 1 1 1
Where used (1056 000 ___) 087/088 081
Notes
087/088 081
Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 7
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts - Gearbox Housing Group Pos # 01.010 01.010/110 01.010/130 01.010/140 01.020 01.030 01.040 01.050 01.060 01.080 01.100 01.120 01.130 01.140 01.180 01.180/120 01.200
ZF Part # 1060 201 066 1060 201 067 1060 301 100 1060 301 101 0734 313 060 1056 301 140 1060 301 017 1060 324 006 1060 324 004 1060 201 005 1060 324 007 0736 617 074 0630 504 003 0501 314 432 1056 301 094 0736 101 131 1060 206 023 1060 306 007 0736 101 240
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing O-Ring Oil Tube Pin Pawl Leg Spring Connecting Bar Guiding Plate Torx Screw M8x30 Locking Washer Speed Sensor Spacer Ring Torx Screw M6x27 Detent Spring Roller Torx Screw M6x13
1 1 1 1 2 1 1 1 1 1 1 3 1 1 1 1 1 1 2
Where used (1060 030 ___) All (except 006) 006
Notes
All (except 006) 006 All
* Available in kit 1060 298 032
All All All All All All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 8
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts - Gearbox Housing Group (continued) Pos #
ZF Part #
01.210 01.210/110 01.210/120 01.210/130 01.220 01.230 01.250 01.260 01.270 01.280 01.300 01.310 01.320 01.330 01.400
1060 206 021 1056 306 043 1060 206 017 0501 320 396 1060 206 015 0501 320 396 0734 319 624 0501 318 572 0734 317 268 0734 317 227 0732 041 746 0630 532 800 1056 206 038 0501 320 396 0501 209 896 0501 317 994 0631 306 184 0501 318 901 0501 318 899 0736 101 233 0736 401 065 0501 318 900 0501 314 809 0501 315 455 0501 212 914 0501 318 771 0637 900 038
01.410 01.420 01.424 01.430 01.440 01.620 01.630 01.640 01.680 01.700
Description
Where used
Qty
Selector Shaft Selector Shaft Gear Shift Lever Clamping Sleeve Detent Disc Clamping Sleeve Shaft Seal Screw Plug M10x1 Sealing Sleeve Sealing Sleeve Compression Spring Retaining Ring Selector Level Clamping Sleeve Position Switch Position Switch Cylindrical Pin Cable Terminal Fixing Plate Torx Screw M6x15 Counters. Screw M6x20 Breather Tube Breather Cover Plug Breather Protecting Cap Plug
1 1 1 1 1 1 1 1 5 3 3 3 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1
(1060 030 ___)
Notes
All All All All All All All
* Available in kit 1060 298 032
All
* Available in kit 1060 298 032
All
* Available in kit 1060 298 032
All
* Available in kit 1060 298 032
All All All All All (except 072/088) 072/088 All All All All All All All All All 072/088 All (except 072/088)
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 9
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Oil Sump Group Pos #
ZF Part #
Description
Where used
Qty
(1060 030 ___)
03.010
1060 203 002 Oil Sump
1
All
03.020
1056 303 031 Gasket
1
All
03.040 03.070 03.080 03.100
0736 101 318 1043 301 036 1043 301 036 1060 303 002
Torx Screw M6x22 Magnet Magnet Cap
27 4 2 1
All
03.120
0636 308 026 Screw Plug M6x1.5
1
All
03.130
0636 302 102 Screw Plug M30x1.5 0734 313 176 O-Ring
1 1
All
Notes * Available in kit 1060 298 032 * Available in kit 5HP19FKFL
All All All
All
* Available in kit 1060 298 032 * Available in kit 5HP19FKFL * Available in kit 5HP19FKFL * Available in kit 1060 298 032 * Available in kit 5HP19FKFL
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 10
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts - Oil Supply Group Pos #
ZF Part #
Description
10.010 10.010/120 10.010/150 10.010/160 10.030 10.040 10.060 10.060/110 10.060/130 10.100 10.120 10.160 10.180
1060 210 024 1043 319 058 1056 310 075 0734 310 316 0734 313 178 1060 310 091 1060 210 032 1060 210 034 0736 401 061 0736 401 062 0736 401 063 0736 101 059 1060 310 105 1060 310 106
Pump Sleeve Washer Shaft Seal O-Ring Intermediate Sheet Intermediate Plate Intermediate Plate Counters. Screw M6x20 Counters. Screw M6x40 Counters. Screw M6x48 Torx Screw M5x55 Cylinder C Cylinder C
1 1 1 1 1 1 1 1 5 8 1 1 1 1
10.190 10.200 10.210 10.220
0734 313 006 0734 313 117 1056 310 081 0736 101 197
O-Ring O-Ring Piston Torx Screw M5x14
1 1 1 3
Where used
Qty
(1060 030 ___)
Notes
All All All All
* Available in kit 1060 298 032
All
* Available in kit 1060 298 032
All All All All All All All 006/011/021/027 005/013/049/059/072/ 088 All * Available in kit 1060 298 032 All
* Available in kit 1060 298 032
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 11
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts - Oil Supply Group (continued) Pos # 10.240 10.250 10.270 10.290 10.300
10.310 10.340 10.360 10.370 10.380 10.390 10.400 10.440
ZF Part #
Description
Where used
Qty
0501 315 929 1056 310 061 0501 316 284 1060 310 004 1060 310 004 1060 310 027 1019 273 019 1019 273 019 1060 210 037
Cup Spring Stop-Ring Undulated Spring Steel Plate C Steel Plate C Steel Plate C Friction Plate C Friction Plate C Friction Plate C
1 1 1 4 5 3 4 5 3
1060 310 005 1060 310 027 See Page 37 0734 313 162 0750 113 015 0734 401 213 0750 115 437 See Page 37 0736 101 165 0750 112 076
End Plate C End Plate C Clutch C Snap Ring O-Ring Piston Ring Piston Ring Axial Needle Bearing Intermediate Plate Shim Torx Screw M6x65 Usit Ring
1 1 1 1 2 1 1 1 9 9
Notes
(1060 030 ___) All All All 005/013 006/011/021/027 049/059/072/088
* Available in kit 1060 298 026 * Available in kit 1060 298 026 * Available in kit 1060 298 025
005/013 006/011/021/027 049/059/072/088 005/006/011/013/021/ 027 049/059/072/088 All
* Available in kit 1060 298 024 * Available in kit 1060 298 024 * Available in kit 1060 298 022
* Available in kit 1060 298 025 Selective Snap Ring
All
* Available in kit 1060 298 032
All
* Available in kit 1060 298 032
All
* Available in kit 1060 298 032
* Available in kit 1060 298 026
All All
Selective Snap Ring
All All
* Available in kit 1060 298 032
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 12
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Converter Group Pos # 22.020
ZF Part # 4168 025 043 4168 025 046 4168 025 063 4168 025 069 4168 025 127
Description
Qty
Torque Converter J28 Torque Converter N28 Torque Converter F31 Torque Converter A33 Torque Converter T45
1 1 1 1 1
Where used (1060 030 ___) 006 011/059/088 021/027 013/049/072 005
Notes
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 13
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Planetary Drive Groups Pos #
ZF Part #
Description
Where used
Qty
32.020
1056 232 105 Bearing Set
1
32.040
1056 232 089 Shaft 1060 232 026 Shaft 1060 232 048 Ring Gear
1 1 1
32.040/110 1056 232 085 Shaft
1
32.040/120 1056 332 037 Ring Gear 1060 332 028 Ring Gear
1 1
32.040/130 0730 513 330 Snap Ring
1
32.060 32.074
1056 232 104 Bearing Set 1050 317 060 Spider Clutch Bell 1056 232 079 Spider Clutch Bell
1 1 1
32.080 32.090
1050 232 052 1060 232 032 1060 232 041 1060 232 042 1060 232 050
Planet Carrier Planet Carrier Sun Gear Sun Gear Sun Gear
1 1 1 1 1
32.120 32.140 32.160 32.180 32.200
0735 368 043 1060 202 001 1056 232 101 1056 232 071 1056 232 099
Axial Needle Bearing Sun Gear Shaft Bearing Set Intermediate Shaft Bearing Set
1 1 1 1 1
Notes
(1060 030 ___) All 005/011/013/021/027/ 049/059 072/088 006 005/011/013/021/027/ 049/059/072/088 005/011/013/021/027/ 049/059 072/088 005/011/013/021/027/ 049/059/072/088 All 049/059/072/088 005/006/011/013/021/ 027 005/006/011/013/021/ 027/049/059 072/088 072/088 049/059 005/006/011/013/021/ 027 All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 14
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Planetary Drive Groups (continued) Pos # 42.010 42.030 42.050 42.120 42.140 42.140/110 42.140/120 42.140/130 42.180
ZF Part # 1060 242 010 1056 242 039 1056 232 083 1056 242 038 1056 242 041 1056 242 017 1056 332 010 1056 332 012 1056 242 038
Description
Where used
Qty
Planet Carrier Bearing Set Sun Gear Bearing Set Ring Gear Ring Gear Carrier Ring Gear Snap Ring Bearing Set
1 1 1 1 1 1 1 1 1
(1060 030 ___)
Notes
All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 15
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Front Axle Differential Groups Pos # 35.010
35.010/120 35.010/150 35.020 35.030 35.040 35.050 35.070 35.080 35.120 35.146 35.150 35.150/110 35.150/120 35.150/130 35.150/140 35.150/150 35.184 35.188
ZF Part # 1060 235 087 1060 235 101 1060 235 103 1060 235 105 1060 235 111 0735 371 268 0735 370 374 0735 371 895 1056 335 009 See Page 37 1050 335 016 0750 111 399 See Page 38 See Page 39 0734 313 155 1060 235 081 1060 335 079 0734 310 342 1056 335 069 1043 301 036 0736 101 241 0736 617 061 1060 235 040 1060 335 017
Description Bevel Gear Set Bevel Gear Set Bevel Gear Set Bevel Gear Set Bevel Gear Set Tapered Roller Bearing Tapered Roller Bearing Tapered Roller Bearing Nut Pinion Bearing Shim Retaining Ring Double Seal Diff. Bearing Shim Diff. Cover Shim O-Ring Cover Differential Cover Shaft Seal Oil Baffle Plate Magnet Torx Screw M6x14 Torx Screw M8x45 Output Flange Output Flange
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 12 1 1
Where used
Notes
(1060 030 ___) 027 006/059/088 005 011/021 013/049/072 All All All All All
Selective Shim
All All
* Available in kit 1060 298 032
All
Selective Shim
All
Selective Shim
All
* Available in kit 1060 298 032
All All All
* Available in kit 1060 298 032
All All All All 013/049/072 005/006/011/021/027/ 059/088
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 16
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Front Axle Differential Groups (continued) Pos #
ZF Part #
Description
Where used
Qty
35.190 35.200 35.220
1056 337 033 0736 029 089 1060 235 003 1060 235 004
Bearing Ring Anti-Fatigue Bolt M8 Flange Shaft Flange Shaft
1 1 1 1
35.220/110 35.220/120 35.220/130 35.220/150 35.220/160 35.220/170 35.220/180 35.220/190 35.230 35.230/020 35.232 35.240 35.250 35.280 35.300 35.310 35.330 35.340 35.350 35.370
1056 335 053 0734 319 419 0635 331 218 1060 335 021 0501 315 012 0501 308 523 0501 308 528 0630 501 028 0501 208 543 0501 313 484 0501 317 696 0734 317 262 0736 617 061 0734 319 529 1060 224 003 0732 042 565 See Page 40 See Page 41 See Page 40 0636 308 025
Speedo Cover Shaft Seal Ball Bearing Flange Shaft Magnetic Ring Compression Spring Tappet Retaining Ring Speed Sensor O-Ring Cap Sealing Ring Torx Screw M8x45 Shaft Seal Parking Lock Wheel Compression Spring Idler Gear Shim Output Shaft Gear Shim Pinion Gear Shim Screw Plug M18x1.5
1 1 1 1 1 1 1 1 1 2 1 1 3 1 1 1 1 1 1 1
Notes
(1060 030 ___) All All 013/049/072 005/006/011/021/027/ 059/088 All All
* Available in kit 1060 298 032
All All All 013/049/072 013/049/072 All All All
* Available in kit 1060 298 032
All All
* Available in kit 1060 298 032
All All
* Available in kit 1060 298 032
All All All
Selective Shim
All
Selective Shim
All
Selective Shim
All
* Available in kit 1060 298 032
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 17
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Front Axle Output Groups Pos # 37.010 37.020 37.030 37.040 37.060
ZF Part #
Description
1056 337 013 0730 062 725 0735 368 082 See Page 41 1060 337 082 1060 337 083 1060 237 025 1060 237 026 0735 371 489 0735 371 489 1060 237 033 1060 237 043 0735 371 418 0735 371 418
Gasket Bush Axial Needle Bearing Output Shim Front Axial Housing Front Axial Housing Pinion Pinion Tapered Roller Bearing Tapered Roller Bearing Idler Gear Idler Gear Tapered Roller Bearing Tapered Roller Bearing
1 1 1 1 1 1 1 1 1 1 1 1 1 1
1060 237 019 1060 237 020 1060 237 021 37.150/120 0735 371 489 37.150/130 0735 371 489 37.220 0736 617 061
Helical Gear Helical Gear Helical Gear Tapered Roller Bearing Tapered Roller Bearing Torx Screw M8x45
1 1 1 1 1 14
37.080 37.080/120 37.080/130 37.130 37.130/120 37.130/130 37.150
Where used
Qty
Notes
(1060 030 ___) All
* Available in kit 1060 298 032
All All All
Selective Shim
All (except 006) 006 006 All (except 006) All All 006 All (except 006) All All 011/013/021/049/059/ 072/088 006 005/027 All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 18
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Clutch Pack Groups Pos # 70.010
70.010/110
70.010/120 70.010/130 70.010/140 70.010/170 70.010/180 70.010/190
ZF Part # 1060 270 075 1060 270 076 1060 270 082 1060 270 083 1056 370 047 1056 370 048 1056 370 060 1060 270 061 0734 313 014 0734 313 029 0501 315 926 1056 370 034 1056 370 050 1050 302 012 1056 370 009
Description
Qty
Cylinder A Cylinder A Cylinder A Cylinder A Cylinder A Cylinder A Cylinder A Cylinder A O-Ring O-Ring Cup Spring Stop Plate Piston Spring Clutch Disc Spring Clutch Disc
70.010/200 1060 370 002 Steel Plate A 1060 370 002 Steel Plate A 70.010/210 1050 202 002 1050 202 002 1060 270 039 1060 270 039
Friction Plate A Friction Plate A Friction Plate A Friction Plate A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 5 4 5 4 5
70.010/220 1060 370 003 End Plate A
1
70.010/230 See Page 42 Clutch A Snap Ring 70.020 0734 513 163 O-Ring
1 1
Where used
Notes
(1060 030 ___) 005/006/011/021/027 013 059/088 049/072 005/006/011/021/027 013 059/088 049/072 All * Available in kit 1060 298 032 All
* Available in kit 1060 298 032
All All All 049/059/072/088 005/006/011/013/021/ 027 * Available in kit 1060 298 025 * Available in kit 1060 298 026 005/006/011/021/027/ * Available in kit 1060 298 025 059/088 * Available in kit 1060 298 026 013 * Available in kit 1060 298 024 005/006/011/021/027 * Available in kit 1060 298 024 049/072 * Available in kit 1060 298 022 059/088 * Available in kit 1060 298 022 * Available in kit 1060 298 025 All * Available in kit 1060 298 026 All Selective Snap Ring 013/049/072
All
* Available in kit 1060 298 032
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 19
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
Where used
Qty
71.010 71.020 71.030 71.050
1060 271 007 0734 317 256 0734 317 190 1056 371 060 1056 371 061
Input Shaft Piston Ring Sealing Ring Piston Piston
1 1 1 1 1
71.060 71.070 71.080 71.084 71.086 71.090 71.094
0734 313 022 0734 313 027 0501 315 427 1056 371 025 0734 313 008 0630 501 030 0501 314 765
O-Ring O-Ring Cup Spring Oil Dam O-Ring Retaining Ring Spring Clutch Disc
1 1 1 1 1 1 1
71.100
1060 371 002 Steel Plate E
4
1060 371 002 Steel Plate E
5
71.110
1050 230 032 1050 230 032 1060 271 008 1060 271 008
4 5 4 5
71.120
1060 371 003 End Plate E
1
71.130 71.150 71.160 71.170 71.180 71.200
See Page 42 0734 313 160 0734 313 211 1056 370 051 0730 501 482 0735 368 038
1 1 1 1 1 1
Friction Plate E Friction Plate E Friction Plate E Friction Plate E Clutch E Snap Ring O-Ring O-Ring Ring Retaining Ring Axial Needle Bearing
(1060 030 ___)
Notes
All All
* Available in kit 1060 298 032
All
* Available in kit 1060 298 032
013/049/072 005/006/011/021/027/ 059/088 All * Available in kit 1060 298 032 All
* Available in kit 1060 298 032
All All All
* Available in kit 1060 298 032
All All * Available in kit 1060 298 025 * Available in kit 1060 298 026 005/006/011/021/027/ * Available in kit 1060 298 025 059/088 * Available in kit 1060 298 026 013 * Available in kit 1060 298 024 005/006/011/021/027 * Available in kit 1060 298 024 * Available in kit 1060 298 022 049/072 * Available in kit 1060 298 022 059/088 * Available in kit 1060 298 025 All * Available in kit 1060 298 026 All Selective Snap Ring 013/049/072
All
* Available in kit 1060 298 032
All
* Available in kit 1060 298 032
All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 20
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
Where used
Qty
72.010 72.040 72.050 72.060
1056 272 051 1060 272 008 0734 313 010 0734 313 007
Cylinder B Piston O-Ring O-Ring
1 1 1 1
72.064
0501 315 488 Undulated Spring 0501 316 609 Undulated Spring
1 1
72.070
1060 372 002 Steel Plate B
2
72.080
1060 272 003 Friction Plate B 1060 272 009 Friction Plate B
2 2
72.090
1060 372 003 End Plate B
1
72.100 72.110 72.140
See Page 42 Clutch B Snap Ring 0501 315 493 Cup Spring 1056 310 061 Stop-Ring
1 1 1
(1060 030 ___)
Notes
All All All
* Available in kit 1060 298 032
All * Available in kit 1060 298 032 005/006/011/013/021/ 027 049/059/072/088 * Available in kit 1060 298 025 All * Available in kit 1060 298 026 005/006/011/013/021/ * Available in kit 1060 298 024 027 049/059/072/088 * Available in kit 1060 298 022 * Available in kit 1060 298 025 All * Available in kit 1060 298 026 All Selective Snap Ring All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 21
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Clutch Pack Groups (continued) Pos # 73.010
73.010/110 73.010/120 73.010/130 73.010/140 73.010/150
ZF Part # 1060 273 018 1060 273 019 1060 273 022 1060 273 032 1060 373 002 1060 373 003 1060 373 014 1050 317 050 0734 313 008 0734 313 006 0501 316 285
Description
Qty
Cylinder D Cylinder D Cylinder D Cylinder D Cylinder D Cylinder D Cylinder D Piston O-Ring O-Ring Cup Spring
1 1 1 1 1 1 1 1 1 1 1
73.010/160 0501 315 430 Undulated Spring 1056 373 003 Spring Clutch Disc
1 1
73.010/170 1060 370 002 Steel Plate D
5
1060 370 002 Steel Plate D
6
73.010/180 1050 217 002 Friction Plate D 1050 273 023 Friction Plate D 1050 273 023 Friction Plate D
5 5 6
73.010/190 1060 370 003 End Plate D
1
73.010/200 73.010/210 73.020 73.022 73.024
1 2 1 1 1
See Page 43 0301 317 016 1060 373 013 0734 313 021 0734 313 010
Clutch D Snap Ring Fitting Key Piston O-Ring O-Ring
Where used (1060 030 ___) 013 005/006/011/021/027 049/072 059/088 005/006/011/021/027 013/049/072 059/088
Notes
All All
* Available in kit 1060 298 032
All * Available in kit 1060 298 032 All 005/006/011/013/021/ 027 049/059/072/088 005/006/011/013/021/ * Available in kit 1060 298 025 027/049/072 * Available in kit 1060 298 026 * Available in kit 1060 298 025 059/088 * Available in kit 1060 298 026 005/006/011/013/021/ * Available in kit 1060 298 024 027 049/072 * Available in kit 1060 298 022 059/088 * Available in kit 1060 298 022 * Available in kit 1060 298 025 All * Available in kit 1060 298 026 All Selective Snap Ring All All All
* Available in kit 1060 298 032
All
* Available in kit 1060 298 032
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 22
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
Where used
Qty
73.030 73.040
0501 315 932 Cup Spring 0501 315 943 Undulated Spring 1056 377 031 Spring Clutch Disc
1 1 1
All
73.050
1060 377 003 Steel Plate G
3
013/049/072
1060 377 003 Steel Plate G
4
73.060
1056 277 031 1056 277 031 1056 277 036 1056 277 036
3 4 3 4
73.070
1060 377 004 End Plate G
1
73.080 73.090
See Page 43 Clutch G Snap Ring 1056 373 021 Fixing Washer
1 1
Friction Plate G Friction Plate G Friction Plate G Friction Plate G
73.100
1060 273 013 Carrier 1060 273 035 Carrier 73.100/110 1060 273 028 Carrier
1 1 1
73.100/120 1056 273 081 1060 270 034 73.100/140 0734 313 086 73.110 1056 376 005 73.120 0730 513 461 73.130 0734 317 205 73.140 0734 317 205 73.210 1056 373 053
1 1 2 1 1 1 1 1
Free Wheel Free Wheel O-Ring Thrust Washer Snap Ring Piston Ring Piston Ring Snap Ring
Notes
(1060 030 ___) 049/059/072/088 005/006/011/013/021/ 027
* Available in kit 1060 298 025 * Available in kit 1060 298 026 005/006/011/021/027/ * Available in kit 1060 298 025 059/088 * Available in kit 1060 298 026 049/072 * Available in kit 1060 298 022 * Available in kit 1060 298 022 059/088 * Available in kit 1060 298 024 013 005/006/011/021/027 * Available in kit 1060 298 024 * Available in kit 1060 298 025 All * Available in kit 1060 298 026 All Selective Snap Ring All 005/006/011/013/021/ 027 049/059/072/088 All 005/006/011/013/021/ 027 049/059/072/088 All
* Available in kit 1060 298 032
All All All
* Available in kit 1060 298 032
All
* Available in kit 1060 298 032
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 23
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Spare Parts – Clutch Pack Groups (continued) Pos # 77.010
ZF Part #
Description
Qty
1060 277 026 Cylinder F 1060 277 027 Cylinder F 1060 277 034 Cylinder F 1060 277 035 Cylinder F
1 1 1 1
77.010/110 1060 277 010 Cylinder F 1060 277 018 Cylinder F 77.010/120 1056 377 038 Piston 77.010/130 0734 313 008 O-Ring 77.010/140 0734 313 010 O-Ring 77.010/150 1060 377 016 Pressure Plate 77.010/160 0501 315 931 Cup Spring 77.010/170 1060 377 009 Stop-Ring 77.010/180 0501 315 943 Undulated Spring 1056 377 031 Spring Clutch Disc
1 1 1 1 1 1 1 1 1 1
77.010/190 1060 377 002 Steel Plate F
5
1060 377 002 Steel Plate F
6
77.010/200 1056 277 036 Friction Plate F 1056 277 036 Friction Plate F 1060 277 031 Friction Plate F 1060 277 031 Friction Plate F 77.010/210 See Page 43 Clutch F Snap Ring
4 5 4 5 1
Where used (1060 030 ___) 005/006/011/021/027 013 049/072 059/088 005/006/011/021/027/ 059/088 013/049/072
Notes
All All
* Available in kit 1060 298 032
All
* Available in kit 1060 298 032
All All All 049/059/072/088 005/006/011/013/021/ 027 * Available in kit 1060 298 025 * Available in kit 1060 298 026 005/006/011/021/027/ * Available in kit 1060 298 025 059/088 * Available in kit 1060 298 026 013 * Available in kit 1060 298 024 005/006/011/021/027 * Available in kit 1060 298 024 049/072 * Available in kit 1060 298 022 059/088 * Available in kit 1060 298 022 013/049/072
All
Selective Snap Ring
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 24
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Valve Body – Duct Plate Group Pos # 27.010 27.020
ZF Part #
Description
Qty
1060 327 140 1060 327 141 0501 210 474 0501 311 086
Duct Plate Duct Plate Speed Sensor (Hall Effect) Speed Sensor
1 1 1 1
27.030
0736 101 233 Torx Screw M6x15 0736 101 352 Torx Screw M5x40
1 2
27.050
1056 327 144 Spacer Ring
2
27.070 27.090
0501 313 177 Screen 1060 227 019 Valve
1 1
27.094
1060 227 020 Valve
1
27.100
1043 326 037 Ball 1043 326 037 Ball
2 3
27.110
1056 327 045 1056 327 077 1056 327 039 1056 327 039 1056 327 018 1056 327 020 1056 327 045 1056 327 077
Valve Orifice D=1.9 Valve Orifice D=2.5 Valve Orifice D=1.7 Valve Orifice D=1.7 Valve Orifice D=0.8 Valve Orifice D=1.2 Valve Orifice D=1.9 Valve Orifice D=2.5
1 1 1 1 1 1 1 1
27.144 27.150
1056 327 019 1056 327 020 1056 327 077 1056 327 019
Valve Orifice D=1.0 Valve Orifice D=1.2 Valve Orifice D=2.5 Valve Orifice D=1.0
1 1 1 1
27.154
1056 327 040 Valve Orifice (solid)
1
27.156
1056 327 020 Valve Orifice D=0.6
1
27.160
1056 327 020 Valve Orifice D=1.2
1
27.164
1056 327 020 Valve Orifice D=1.2
1
27.170
1056 327 039 Valve Orifice D=1.7 1056 327 094 Valve Orifice D=1.4
1 1
27.114 27.120 27.124 27.130 27.134 27.140
Where used (1060 030 ___) 005/006/011/013/021/ 027 049/059/072/088
Notes
049/059/072/088 005/006/011/013/021/ 027 049/059/072/088 005/006/011/013/021/ 027 005/006/011/013/021/ 027 All All 005/006/011/013/021/ 027 005/006/011/013/021/ 027 049/059/072/088 005/006/011/013/021/ 027 049/059/072/088 049/059/072/088 All 049/059/072/088 All 049/059/072/088 005/006/011/013/021/ 027 005/006/011/013/021/ 027 049/059/072/088 All All 005/006/011/013/021/ 027 005/006/011/013/021/ 027 005/006/011/013/021/ 027 049/059/072/088 005/006/011/013/021/ 027 049/059/072/088
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 25
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Valve Body – Duct Plate Group (continued) Pos # 27.174 27.180 27.188 27.190 27.194 27.198 27.200 27.208 27.210
ZF Part # 1056 327 040 1056 327 063 0501 314 645 1068 227 039 1056 327 063 1056 327 020 0501 314 645 1068 227 039 1056 327 063 0501 314 645 1068 227 039 1056 327 063
Description
Qty
Valve Orifice (solid) Valve Orifice D=1.0 Rubber Part Piston Valve Orifice D=1.0 Valve Orifice D=1.2 Rubber Part Piston Valve Orifice D=1.0 Rubber Part Piston Valve Orifice D=1.0
1 1 1 1 1 1 1 1 1 1 1 1
27.220
1060 327 069 Gasket 1060 327 090 Gasket
1 1
27.230
1060 327 109 1060 327 127 0736 101 354 0736 101 354 0736 101 352 1056 328 002 0631 302 165 0736 101 350 1060 227 022 1056 227 046
Intermediate Sheet Intermediate Sheet Torx Screw M5x60 Torx Screw M5x60 Torx Screw M5x40 Fixing Plate Cylindrical Pin Torx Screw M6x44 Wiring Harness Wiring Harness
1 1 4 7 10 1 1 5 1 1
0501 209 253 0501 305 955 0501 315 055 1058 327 026 0736 101 176 0736 101 349 0736 101 069 0736 101 348 0501 209 251
O-Ring Cable Terminal Clip Retaining Clamp Torx Screw M6x30 Torx Screw M6x30 Torx Screw M6x60 Torx Screw M6x59 Filter
2 1 1 1 1 1 16 16 1
27.250 27.260 27.270 27.274 27.280 27.290 27.340 27.340/116 27.350 27.360 27.390 27.400 27.410 27.420
Where used
Notes
(1060 030 ___) 049/059/072/088 All All All
* Available in kit 1060 298 032 * Available in kit 1060 298 032
All 049/059/072/088 All All All
* Available in kit 1060 298 032 * Available in kit 1060 298 032
All All
* Available in kit 1060 298 032 * Available in kit 1060 298 032
All 005/006/011/013/021/ * Available in kit 1060 298 032 027 049/059/072/088 * Available in kit 1060 298 032 005/006/011/013/021/ 027 049/059/072/088 All All All All All All 049/059/072/088 005/006/011/013/021/ 027 All * Available in kit 1060 298 032 All All All 005/011 006/013/021/027 005/011 All (except 005/011) All
* Available in kit 5HP19FKFL * Available in kit 1060 298 032 * Available in kit 5HP19FKFL
27.420/020 0501 314 578 Sealing Ring
1
All
27.440
2 2 1 1 1
005/011 All (except 005/011)
27.540 27.560 27.700
0736 101 094 0736 101 372 1060 227 020 1060 227 020 0501 318 717
Torx Screw M5x12 Torx Screw M5x12 Valve Valve Protecting Cap
049/059/072/088 049/059/072/088 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 26
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Valve Body – Duct Plate Group (continued) Exploded view of Duct Plate Group for following applications: 1060 030 –005/006/011/013/021/027
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 27
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Valve Body – Duct Plate Group (continued) Exploded view of Duct Plate Group for following applications: 1060 030 –049/059/072/088
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 28
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Valve Body – Valve Housing Groups Pos # 50.010 50.020 50.030 50.036 50.050
ZF Part # 1060 327 134 1060 327 138 1056 327 173 1056 327 003 1024 323 202 0732 041 524 0732 042 115
Description
Qty
Valve Housing Valve Housing Selector Shift Valve Piston Spring Cup Compression Spring Compression Spring
1 1 1 1 1 1 1
50.060 50.070
1056 327 183 Piston 1056 327 142 Stop Plate
1 1
50.100
1056 328 001 1060 327 096 0732 041 197 0732 042 519
1 1 1 1
50.130
Piston Piston Compression Spring Compression Spring
50.140
1043 226 028 Valve
1
50.220
1043 326 169 Valve Spool
1
50.230
0732 041 336 Compression Spring 0732 041 462 Compression Spring
1 1
50.240
1043 326 092 Plug
1
50.250
1068 327 007 Support Plate
1
50.300
1056 327 003 Piston
1
Where used (1060 030 ___) 005/006/011/013/021/ 027 049/059/072/088
Notes
All All All 049/059/072/088 005/006/011/013/021/ 027 All All 005/006/011/013/021/ 027 049/059/072/088 049/059/072/088 005/006/011/013/021/ 027 005/006/011/013/021/ 027 All 005/006/011/013/021/ 027 049/059/072/088 005/006/011/013/021/ 027 005/006/011/013/021/ 027 005/006/011/013/021/ 027
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 29
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Qty
50.310
1024 323 202 Spring Cup
1
50.320
1056 327 183 Piston 1058 327 017 Damper Piston
1 1
50.330
0732 041 814 Compression Spring 0732 042 653 Compression Spring
1 1
50.340
1056 327 142 Stop Plate
1
50.360
1055 327 015 Piston 1055 327 059 Piston
1 1
50.370
0732 041 526 Compression Spring 0732 042 567 Compression Spring 1043 326 169 Valve Spool
1 1 1
0732 041 809 Compression Spring 0732 042 660 Compression Spring
1 1
50.440 50.450
Where used (1060 030 ___) 005/006/011/013/021/ 027 005/006/011/013/021/ 027 049/059/072/088 005/006/011/013/021/ 027 049/059/072/088 005/006/011/013/021/ 027 005/006/011/013/021/ 027 049/059/072/088 005/006/011/013/021/ 027 049/059/072/088
Notes
All 005/006/011/013/021/ 027 049/059/072/088
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 30
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Qty
50.470
1068 327 007 Support Plate
1
50.490
1055 327 015 Piston 1055 327 105 Piston
1 1
50.500
0732 041 526 Compression Spring 0732 041 527 Compression Spring 1043 326 169 Valve Spool
1 1 1
0732 041 809 0732 042 660 1055 327 101 1068 327 007
1 1 1 1
50.520 50.530 50.540 50.550
Compression Spring Compression Spring Sealing Cap Support Plate
50.570
1056 327 128 Cover 1060 327 049 Cover
1 1
50.600
0736 101 066 Torx Screw M5x18 0736 101 066 Torx Screw M5x18
8 9
Where used
Notes
(1060 030 ___) All 005/006/011/013/021/ 027 049/059/072/088 005/006/011/013/021/ 027 049/059/072/088 All 005/006/011/013/021/ 027 049/059/072/088 049/059/072/088 All 005/006/011/013/021/ 027 049/059/072/088 005/006/011/013/021/ 027 049/059/072/088
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 31
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Qty
51.010
1060 327 125 Valve Housing 1060 327 135 Valve Housing
1 1
51.030 51.040
1043 326 169 Valve Spool 0732 041 820 Compression Spring 0732 041 870 Compression Spring
1 1 1
51.050 51.080
1068 327 007 Support Plate 1056 327 029 Gear Shift Slide
1 1
51.090
0732 041 462 0732 041 826 1043 326 307 1068 327 007 1056 327 028
Compression Spring Compression Spring Plug Support Plate Piston
1 1 1 1 1
0732 041 462 0732 041 826 1068 327 007 1043 326 169
Compression Spring Compression Spring Support Plate Valve Spool
1 1 1 1
0732 041 462 0732 041 826 1068 327 007 1056 327 003 1024 323 202
Compression Spring Compression Spring Support Plate Piston Spring Cup
1 1 1 1 1
0732 041 340 Compression Spring 0732 042 115 Compression Spring
1 1
51.104 51.110 51.140 51.170 51.190 51.230 51.240 51.250 51.260 51.264 51.270
Where used (1060 030 ___) 049/059/072/088 005/006/011/013/021/ 027 All
Notes
049/059/072/088 005/006/011/013/021/ 027 All All 005/006/011/013/021/ 027 049/059/072/088 All All All 005/006/011/013/021/ 027 049/059/072/088 All All 005/006/011/013/021/ 027 049/059/072/088 All All All 005/006/011/013/021/ 027 049/059/072/088
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 32
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Where used
Qty
51.300 51.302 51.304 51.320 51.360
1056 327 183 0734 313 190 1060 327 068 1060 327 119 1056 327 142
Piston O-Ring Plug Locking Wire Stop Plate
51.450 51.452
1056 327 003 Piston 1060 327 116 Piston 1056 327 142 Stop Plate
1 1 1
51.460
1024 323 202 Spring Cup
1
51.470
0732 041 968 Compression Spring 0732 042 627 Compression Spring
1 1
51.480
0732 042 771 Compression Spring
1
51.490 51.498 51.500 51.510
1056 327 183 1058 327 017 0734 313 190 1060 327 068 1060 327 119
1 1 1 1 1
51.520
1056 327 142 Stop Plate
1
51.530
1056 327 028 Piston 1060 327 106 Piston
1 1
Piston Damper Piston O-Ring Plug Locking Wire
1 1 1 1 1
Notes
(1060 030 ___) All All
* Available in kit 1060 298 032
All All All 005/006/011/013/021/ 027 049/059/072/088 049/059/072/088 005/006/011/013/021/ 027 049/059/072/088 005/006/011/013/021/ 027 005/006/011/013/021/ 027 005/006/011/013/021/ 027 049/059/072/088 All
* Available in kit 1060 298 032
All All 005/006/011/013/021/ 027 005/006/011/013/021/ 027 049/059/072/088
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 33
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Valve Body – Valve Housing Groups (continued) Pos # 51.540 51.550 51.560 51.570 51.580 51.590
ZF Part # 0732 041 462 0732 041 755 1060 327 107 1043 326 307 1068 327 007 1043 326 169 0732 041 337 0732 041 526
Description
Qty
Compression Spring Compression Spring Piston Plug Support Plate Valve Spool Compression Spring Compression Spring
1 1 1 1 1 1 1 1
51.610 51.620
1068 327 007 Support Plate 1056 327 028 Piston
1 1
51.630
0732 041 462 0732 041 826 1068 327 007 0501 316 463 0750 132 122
1 1 1 3 3
51.650 51.660 51.680
Compression Spring Compression Spring Support Plate Solenoid Valve Solenoid Valve
0501 208 542 Pressure Regulator 0501 210 019 Pressure Regulator
3 3
51.680/010 0734 313 219 O-Ring
3
51.680/020 0734 313 134 O-Ring
1
51.700 51.710
2 4
1056 327 135 Fixing Plate 0736 101 094 Torx Screw M5x12
Where used (1060 030 ___) 005/006/011/013/021/ 027 049/059/072/088
Notes
049/059/072/088 All All All 049/059/072/088 005/006/011/013/021/ 027 All All 005/006/011/013/021/ 027 049/059/072/088 All 049/059/072/088 005/006/011/013/021/ 027 005/006/011/013/021/ 027 049/059/072/088
* Available in kit 1060 298 033 * Available in kit 1060 298 035 * Available in kit 1060 298 035
* Available in kit 1060 298 033 * Available in kit 1060 298 032 049/059/072/088 * Available in kit 1060 298 033 005/006/011/013/021/ * Available in kit 1060 298 032 027 * Available in kit 1060 298 035 All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 34
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Qty
53.010
1056 328 015 Valve Housing 1060 327 003 Valve Housing 1060 327 098 Valve Housing
1 1 1
53.020
0732 041 970 0732 042 567 1055 327 059 1056 328 016
Compression Spring Compression Spring Piston Piston
1 1 1 1
53.080
0732 041 109 Compression Spring 0732 042 382 Compression Spring
1 1
53.090
1056 327 004 Piston 1056 327 148 Piston 1058 327 024 Piston
1 1 1
53.096
1055 327 098 1060 327 104 1043 327 078 1056 327 075 0732 042 534 1060 327 045 0732 041 781 0732 042 477
1 1 1 1 1 1 1 1
53.030
53.100 53.104 53.110 53.130 53.140 53.160 53.170
Piston Piston Piston Stop Plate Compression Spring Piston Compression Spring Compression Spring
1056 327 131 Cover 1060 327 050 Cover 0736 101 066 Torx Screw M5x18
1 1 5
Where used (1060 030 ___) 005/006/013 011/021/027 049/059/072/088 005/006/011/013/021/ 027 049/059/072/088 049/059/072/088 005/006/011/013/021/ 027 049/059/072/088 005/006/011/013/021/ 027 011/021/027 005/006/013 049/059/072/088 005/006/011/013/021/ 027 049/059/072/088 All
Notes
All All All 049/059/072/088 005/006/011/013/021/ 027 005/006/011/013/021/ 027 049/059/072/088 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 35
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Valve Body – Valve Housing Groups (continued) Pos # 54.010 54.020 54.030 54.034 54.036 54.040 54.050 54.060 54.070 54.090 54.100 54.110
ZF Part #
Description
Qty
1060 327 041 1060 327 043 1060 327 081 0732 042 567 1056 328 013 1056 328 014 0732 042 568 1056 327 177 1056 328 025
Valve Housing Valve Housing Valve Housing Compression Spring Piston Piston Compression Spring Piston Piston
1 1 1 1 1 1 1 1 1
1043 326 307 1043 327 053 1068 327 007 1060 327 044 1060 327 126 1043 326 169 0732 041 819 0732 042 504
Plug Plug Support Plate Valve Orifice D=1.2 Stop Plate Valve Spool Compression Spring Compression Spring
1 1 1 1 1 1 1 1
1068 327 007 Support Plate
54.120
1
0501 209 875 Pressure Regulator 0501 210 725 Pressure Regulator 54.120/010 0634 316 523 O-Ring
1 1 1
54.120/020 0734 313 220 O-Ring
1
54.130 54.140
1 1
1019 327 065 Fixing Plate 0736 101 094 Torx Screw M5x12
Where used (1060 030 ___) 006 005/011/013/021/027 049/059/072/088
Notes
All All (except 006) 006 All 049/059/072/088 005/006/011/013/021/ 027 005/006/011/013/021/ 027 049/059/072/088 All All All All 049/059/072/088 005/006/011/013/021/ 027 All 005/006/011/013/021/ * Available in kit 1060 298 035 027 049/059/072/088 * Available in kit 1060 298 033 049/059/072/088 * Available in kit 1060 298 033 005/006/011/013/021/ * Available in kit 1060 298 032 027 * Available in kit 1060 298 035 All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 36
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Selective Shims & Snap Rings 5HP19FL Selective Snap Ring Pos # 10.340
Select. Parts 1056 310 054 1056 310 055 1056 310 056 1056 310 057 1056 310 058 1056 310 059 1056 310 060 1056 310 097
Description Clutch C Snap Ring Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
Qty 1 All
Where used (1060 030 ___)
Description Qty Intermediate Plate Shim 1 All Shim A=1.00 Shim A=1.20 Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80 Shim A=3.00 Shim A=3.20 Shim A=3.40 Shim A=3.60
Where used (1060 030 ___)
5HP19FL Selective Shim Pos # 10.400
Select. Parts 0730 105 263 0730 105 264 0730 105 265 0730 105 266 0730 105 267 0730 105 268 0730 105 269 0730 105 270 0730 105 271 0730 105 272 0730 105 273 0730 105 274 0730 105 275 0730 105 276
5HP19FL Selective Shim Pos # 35.040
Select. Parts 0730 004 517 0730 004 518 0730 004 519 0730 004 520 0730 004 521 0730 004 522 0730 004 523 0730 004 524 0730 004 525 0730 004 526 0730 004 527 0730 004 528 0730 004 529 0730 004 530 0730 004 531 0730 004 532
All Rights Reserved
Description Pinion Bearing Shim Shim A=0.97 Shim A=1.00 Shim A=1.03 Shim A=1.06 Shim A=1.09 Shim A=1.12 Shim A=1.15 Shim A=1.18 Shim A=1.21 Shim A=1.24 Shim A=1.27 Shim A=1.30 Shim A=1.33 Shim A=1.36 Shim A=1.39 Shim A=1.42
Qty 1 All
For Reference Only
Where used (1060 030 ___)
© 2003 ZF Industries, Inc. - Page 37
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Shim (continued) Pos # 35.040
Select. Parts 0730 004 533 0730 004 534 0730 004 535 0730 004 536 0730 004 537 0730 004 538 0730 004 539 0730 004 540 0730 004 541 0730 004 542 0730 004 543 0730 004 544 0730 004 545 0730 004 546 0730 004 547
Description Pinion Bearing Shim Shim A=1.45 Shim A=1.48 Shim A=1.51 Shim A=1.54 Shim A=1.57 Shim A=1.60 Shim A=1.63 Shim A=1.66 Shim A=1.69 Shim A=1.72 Shim A=1.75 Shim A=1.78 Shim A=1.81 Shim A=1.84 Shim A=1.87
Qty 1 All
Where used (1060 030 ___)
Qty 1 All
Where used (1060 030 ___)
5HP19FL Selective Shim Pos # 35.080
Select. Parts 0730 005 451 0730 005 452 0730 005 453 0730 005 454 0730 005 455 0730 005 456 0730 005 457 0730 005 458 0730 005 459 0730 005 460 0730 005 461 0730 005 462 0730 007 549 0730 007 550 0730 007 551 0730 007 552 0730 007 553 0730 007 554 0730 007 555 0730 007 556 0730 009 638 0730 009 639 0730 009 640 0730 009 641 0730 009 642 0730 009 643 0730 009 644 0730 009 645
All Rights Reserved
Description Diff. Bearing Shim Shim A=1.00 Shim A=1.05 Shim A=1.10 Shim A=1.15 Shim A=1.20 Shim A=1.25 Shim A=1.30 Shim A=1.35 Shim A=1.40 Shim A=1.45 Shim A=1.50 Shim A=1.55 Shim A=1.60 Shim A=1.65 Shim A=1.70 Shim A=1.75 Shim A=1.80 Shim A=1.85 Shim A=1.90 Shim A=1.95 Shim A=1.02 Shim A=1.07 Shim A=1.12 Shim A=1.17 Shim A=1.22 Shim A=1.27 Shim A=1.32 Shim A=1.37
For Reference Only
© 2003 ZF Industries, Inc. - Page 38
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Shim (continued) Pos # 35.080
Select. Parts 0730 009 646 0730 009 647 0730 009 648 0730 009 649 0730 009 650 0730 009 651 0730 009 652 0730 009 653 0730 009 654 0730 009 655 0730 009 656
Description Diff. Bearing Shim Shim A=1.42 Shim A=1.47 Shim A=1.52 Shim A=1.57 Shim A=1.62 Shim A=1.67 Shim A=1.72 Shim A=1.77 Shim A=1.82 Shim A=1.87 Shim A=1.92
Qty 1 All
Where used (1060 030 ___)
Qty 1 All
Where used (1060 040 ___)
5HP19FL Selective Shim Pos # 35.120
Select. Parts 0730 005 962 0730 009 657 0730 005 963 0730 009 658 0730 005 964 0730 009 659 0730 005 965 0730 009 660 0730 005 966 0730 009 661 0730 005 967 0730 009 662 0730 005 968 0730 009 663 0730 005 969 0730 009 664 0730 005 970 0730 005 970 0730 009 665 0730 009 665 0730 005 971 0730 005 971 0730 009 666 0730 009 666 0730 005 972 0730 005 972 0730 009 667 0730 009 667 0730 005 973 0730 005 973 0730 009 668 0730 009 668
All Rights Reserved
Description Diff. Cover Shim Shim A=1.00 Shim A=1.02 Shim A=1.05 Shim A=1.07 Shim A=1.10 Shim A=1.12 Shim A=1.15 Shim A=1.17 Shim A=1.20 Shim A=1.22 Shim A=1.25 Shim A=1.27 Shim A=1.30 Shim A=1.32 Shim A=1.35 Shim A=1.37 Shim A=1.40 Shim A=1.40 Shim A=1.42 Shim A=1.42 Shim A=1.45 Shim A=1.45 Shim A=1.47 Shim A=1.47 Shim A=1.50 Shim A=1.50 Shim A=1.52 Shim A=1.52 Shim A=1.55 Shim A=1.55 Shim A=1.57 Shim A=1.57
For Reference Only
© 2003 ZF Industries, Inc. - Page 39
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Shim (continued) Pos # 35.120
Select. Parts 0730 005 974 0730 005 974 0730 009 669 0730 009 669 0730 005 975 0730 005 975 0730 009 670 0730 005 976 0730 009 671 0730 005 977 0730 009 672 0730 005 978 0730 009 673 0730 005 979 0730 009 674 0730 005 980
Description Diff. Cover Shim Shim A=1.60 Shim A=1.60 Shim A=1.62 Shim A=1.62 Shim A=1.65 Shim A=1.65 Shim A=1.67 Shim A=1.70 Shim A=1.72 Shim A=1.75 Shim A=1.77 Shim A=1.80 Shim A=1.82 Shim A=1.85 Shim A=1.87 Shim A=1.90
Qty 1 All
Where used (1060 040 ___)
Qty 1 All
Where used (1060 040 ___)
5HP19FL Selective Shim Pos # 35.330 35.350
Select. Parts 0730 007 577 0730 007 578 0730 007 579 0730 007 580 0730 007 581 0730 007 582 0730 007 583 0730 007 584 0730 007 585 0730 007 586 0730 007 587 0730 007 588 0730 007 589 0730 007 590 0730 007 591 0730 007 592 0730 007 593 0730 007 594 0730 007 595 0730 007 596 0730 007 597
All Rights Reserved
Description Idler Gear Shim Pinion Gear Shim Shim A=1.00 Shim A=1.05 Shim A=1.10 Shim A=1.15 Shim A=1.20 Shim A=1.25 Shim A=1.30 Shim A=1.35 Shim A=1.40 Shim A=1.45 Shim A=1.50 Shim A=1.55 Shim A=1.60 Shim A=1.65 Shim A=1.70 Shim A=1.75 Shim A=1.80 Shim A=1.85 Shim A=1.90 Shim A=1.95 Shim A=2.00
For Reference Only
© 2003 ZF Industries, Inc. - Page 40
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Shim Pos # 35.340
Select. Parts 0730 007 598 0730 007 599 0730 008 068 0730 008 069 0730 008 070 0730 008 071 0730 008 072 0730 008 073 0730 008 074 0730 008 075 0730 008 076 0730 008 077 0730 008 078 0730 008 079 0730 008 080 0730 008 081 0730 008 082 0730 008 083 0730 008 084
Description Qty Output Shaft Gear Shim 1 All Shim A=1.00 Shim A=1.05 Shim A=1.10 Shim A=1.15 Shim A=1.20 Shim A=1.25 Shim A=1.30 Shim A=1.35 Shim A=1.40 Shim A=1.45 Shim A=1.50 Shim A=1.55 Shim A=1.60 Shim A=1.65 Shim A=1.70 Shim A=1.75 Shim A=1.80 Shim A=1.85 Shim A=1.90
Where used (1060 040 ___)
5HP19FL Selective Shim Pos # 37.040
Select. Parts 0730 007 837 0730 007 838 0730 007 839 0730 007 840 0730 007 841 0730 007 842 0730 007 843 0730 007 844 0730 007 845 0730 007 846 0730 007 847 0730 007 848 0730 007 849
All Rights Reserved
Description Output Shim Shim A=6.20 Shim A=6.40 Shim A=6.60 Shim A=6.80 Shim A=7.00 Shim A=7.20 Shim A=7.40 Shim A=7.60 Shim A=7.80 Shim A=8.00 Shim A=8.20 Shim A=8.40 Shim A=8.60
Qty 1 All
For Reference Only
Where used (1060 040 ___)
© 2003 ZF Industries, Inc. - Page 41
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Snap Ring Pos # 70.010/230
Select. Parts 0730 513 293 0730 513 294 0730 513 295 0730 513 296 0730 513 297 0730 513 298 0730 513 299 0730 513 300 0730 513 301 0730 513 302
Description Clutch A Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
Qty 1 All
Where used (1060 040 ___)
Qty 1 All
Where used (1060 040 ___)
Qty 1 All
Where used (1060 040 ___)
5HP19FL Selective Snap Ring Pos # 71.130
Select. Parts 0730 513 613 0730 513 614 0730 513 615 0730 513 567 0730 513 616 0730 513 617 0730 513 618 0730 513 619 0730 513 620 0730 513 621 0730 513 622
Description Clutch E Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.50 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
5HP19FL Selective Snap Ring Pos # 72.100
Select. Parts 1056 372 069 1056 372 070 1056 372 071 1056 372 072 1056 372 073 1056 372 074 1056 372 097
All Rights Reserved
Description Clutch B Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20
For Reference Only
© 2003 ZF Industries, Inc. - Page 42
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Snap Ring Pos # 73.010/200
Select. Parts 0730 513 299 0730 513 300 0730 513 301 0730 513 302 0730 513 362 0730 513 364 0730 513 568 0730 513 569 0730 513 570 0730 513 571 0730 513 667
Description Clutch D Snap Ring Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=4.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60 Snap Ring A=3.80 Snap Ring A=4.20
Qty 1 All
Where used (1060 030 ___)
Qty 1 All
Where used (1060 030 ___)
Qty 1 All
Where used (1060 040 ___)
5HP19FL Selective Snap Ring Pos # 73.080
Select. Parts 0730 513 212 0730 513 220 0730 513 221 0730 513 222 0730 513 223 0730 513 224 0730 513 439 0730 513 440 0730 513 441
Description Clutch G Snap Ring Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40
5HP19FL Selective Snap Ring Pos # 77.010/210
Select. Parts 0730 513 210 0730 513 211 0730 513 219 0730 513 212 0730 513 220 0730 513 221 0730 513 222 0730 513 223 0730 513 224
All Rights Reserved
Description Clutch F Snap Ring Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
For Reference Only
© 2003 ZF Industries, Inc. - Page 43
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Kit Content 5HP19FL Fiber Clutch Kit – 1060 298 022 Pos #
ZF Part #
10.300 70.010/210 71.110 72.080 73.010/180 73.060 77.010/200
1060 210 037 1060 270 039 1060 271 008 1060 272 009 1060 273 023 1060 277 031 1060 277 031
Description
Qty
Friction Plate C Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate G Friction Plate F
5 5 5 2 6 4 5
Where used
Notes
(1060 030 ___) 049/059/072/088
049/059/072/088 use 3 pieces
049/059/072/088
049/072 use 4 pieces
049/059/072/088
049/072 use 4 pieces
049/059/072/088 049/059/072/088
049/072 use 5 pieces
049/059/072/088
049/072 use 3 pieces
049/059/072/088
049/072 use 4 pieces
5HP19FL Fiber Clutch Kit – 1060 298 024 Pos # 10.300
ZF Part #
Description
Qty
1019 273 019 Friction Plate C
5
70.010/210 1050 202 002 Friction Plate A
5
71.110
1050 230 032 Friction Plate E
5
72.080
1060 272 003 Friction Plate B
2
73.010/180 1050 217 002 Friction Plate D
6
73.060
1056 277 036 Friction Plate G
4
77.010/200 1056 277 036 Friction Plate F
5
Where used (1060 030 ___) 005/006/011/013/021/ 027 005/006/011/013/021/ 027 005/006/011/013/021/ 027 005/006/011/013/021/ 027 005/006/011/013/021/ 027 005/006/011/013/021/ 027 005/006/011/013/021/ 027
Notes 005/013 use 4 pieces 013 uses 4 pieces 013 uses 4 pieces
006/006/011/013/021/027 use 5 pieces 013 uses 3 pieces 013 uses 4 pieces
5HP19FL Steel Kit – 1060 298 025 Pos #
ZF Part #
10.290 10.310 70.010/200 70.210/220 71.100 71.120 72.070 72.090 73.010/170 73.010/190 73.050 73.070 77.010/190
1060 310 027 1060 310 027 1060 370 002 1060 370 003 1060 371 002 1060 371 003 1060 372 002 1060 372 003 1060 370 002 1060 370 003 1060 377 003 1060 377 004 1060 377 002
Description
Qty
Steel Plate C End Plate C Steel Plate A End Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D Steel Plate G End Plate G Steel Plate F
3 1 5 1 5 1 2 1 6 1 4 1 6
Where used (1060 030 ___) 049/059/072/088
Notes
049/059/072/088 All All
049/072 use 4 pieces
All
049/072 use 4 pieces
All All All All
049/072 use 5 pieces
All All
049/072 use 3 pieces
All All
049/072 use 5 pieces
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 44
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Kit Content (continued) 5HP19FL Steel Kit – 1060 298 026 Pos #
ZF Part #
Description
Qty
Where used
10.290
1060 310 004 Steel Plate C
5
10.310
1060 310 005 End Plate C
1
70.010/200 70.210/220 71.100 71.120 72.070 72.090
1060 370 002 1060 370 003 1060 371 002 1060 371 003 1060 372 002 1060 372 003
Steel Plate A End Plate A Steel Plate E End Plate E Steel Plate B End Plate B
5 1 5 1 2 1
73.010/170 1060 370 002 Steel Plate D
6
All
73.010/190 73.050 73.070 77.010/190
1 4 1 6
All
1060 370 003 1060 377 003 1060 377 004 1060 377 002
End Plate D Steel Plate G End Plate G Steel Plate F
Notes
(1060 030 ___) 005/006/011/013/021/ 005/013 use 4 pieces 027 005/006/011/013/021/ 027 All 013 uses 4 pieces All All
013 uses 4 pieces
All All All 005/006/011/013/021/027 use 5 pieces
All
013 uses 3 pieces
All All
013 uses 5 pieces
5HP19FL Overhaul Kit – 1060 298 032 Pos #
ZF Part #
01.010/130 01.250 01.260 01.270 01.280 03.020 03.120 03.130 10.010/160 10.030 10.190 10.200 10.360 10.370 10.380 10.440 27.188
0734 313 060 0734 319 624 0501 318 572 0734 317 268 0734 317 227 1056 303 031 0636 308 026 0734 313 176 0734 310 316 0734 313 178 0734 313 006 0734 313 117 0734 313 162 0750 113 015 0734 401 213 0750 112 076 0501 314 645 1068 227 039 0501 314 645 1068 227 039 0501 314 645 1068 227 039
27.198 27.208 27.220
1060 327 069 1060 327 090 27.340/116 0501 209 253 27.420/020 0501 314 578
Description
Where used
Qty
O-Ring Shaft Seal Screw Plug M10x1 Sealing Sleeve Sealing Sleeve Gasket Screw Plug M16x1.5 O-Ring Shaft Seal O-Ring O-Ring O-Ring O-Ring Piston Ring Piston Ring Usit Ring Rubber Part Piston Rubber Part Piston Rubber Part Piston
2 1 1 5 3 1 1 1 1 1 1 1 1 2 1 9 1 1 1 1 1 1
Gasket Gasket O-Ring Sealing Ring
1 1 2 1
(1060 030 ___)
Notes
All All All All All All All All All All All All All All All All All Al
Early valve body Late valve body
All All
Early valve body Late valve body
All Early valve body All Late valve body 005/006/011/013/021/ 027 049/059/072/088 All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 45
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Kit Content (continued) 5HP19FL Overhaul Kit – 1060 298 032 (continued) Pos #
ZF Part #
35.070 35.146 35.150/120 35.220/120
0750 111 399 0734 313 155 0734 310 342 0734 319 419 0750 111 369 35.230/020 0501 313 484 35.240 0734 317 262 35.280 0734 319 529 35.370 0636 308 025 37.010 1056 337 013 51.302 0734 313 190 51.498 0734 313 190 51.680/010 0734 313 219
Description Shaft Seal O-Ring Shaft Seal Shaft Seal Shaft Seal O-Ring Sealing Ring Shaft Seal Screw Plug M18x1.5 Gasket O-Ring O-Ring O-Ring
1 1 1 1 1 2 1 1 1 1 1 1 3
51.680/020 0734 313 134 O-Ring
3
54.120/020 0734 313 220 O-Ring
1
70.010/120 70.010/130 70.020 71.020 71.030 71.060 71.070 71.086 71.150 71.160 72.050 72.060 73.010/130 73.010/140 73.022 73.024 73.100/140 73.130 73.140 77.010/130 77.010/140 77.010/230 77.010/250
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1
0734 313 014 0734 313 029 0734 313 163 0734 317 256 0734 317 190 0734 313 022 0734 313 027 0734 313 008 0734 313 160 0734 313 211 0734 313 010 0734 313 007 0734 313 008 0734 313 006 0734 313 021 0734 313 010 0734 313 086 0734 317 205 0724 317 205 0734 313 008 0734 313 010 0734 313 135 0734 317 219
Where used
Qty
O-Ring O-Ring O-Ring Piston Ring Sealing Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Piston Ring Piston Ring O-Ring O-Ring O-Ring Piston Ring
Notes
(1060 030 ___) All All All
All Only used in 5HP19FL Porsche applications All All All All All All All 049/059/072/088 005/006/011/013/021/ 027 005/006/011/013/021/ 027 All All All All All All All All All All All All All All All All All All All All All All
Use with early Cylinder F
All
Use with early Cylinder F
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 46
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog 5HP19FL Kit Content (continued) 5HP19FL Solenoid Kit – 1060 298 033 Pos #
ZF Part #
51.660 51.680 51.680/010 54.120 54.120/010
0501 316 463 0501 210 019 0734 313 219 0501 210 725 0634 316 523
Description
Qty
Solenoid Valve Pressure Regulator O-Ring Pressure Regulator O-Ring
3 3 3 1 1
Where used
Notes
(1060 030 ___) 049/059/072/088 049/059/072/088 049/059/072/088 049/059/072/088 049/059/072/088
5HP19FL Solenoid Kit – 1060 298 035 Pos #
ZF Part #
Description
Qty
51.660
0750 132 122 Solenoid Valve
3
51.680
0501 208 542 Pressure Regulator
4
51.680/020 0734 313 134 O-Ring
4
54.120
1
0501 209 875 Pressure Regulator
54.120/020 0734 313 220 O-Ring
1
Where used (1060 030 ___) 005/006/011/013/021/ 027 005/006/011/013/021/ 027 005/006/011/013/021/ 027 005/006/011/013/021/ 027 005/006/011/013/021/ 027
Notes
5HP19FL Filter Kit – 5HP19FKFL Pos # 03.020 03.120 03.130
ZF Part #
1056 303 031 0636 308 026 0636 302 102 0734 313 176 27.420 0501 209 251 27.420/020 0501 314 578
Description
Where used
Qty
Gasket Screw Plug M16x1.5 Screw Plug M30x1.5 O-Ring Filter Sealing Ring
1 1 1 1 1 1
(1060 030 ___)
Notes
All All All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 47
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog Quotation / Order Form FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date:
Purchase Order #:
Customer Information Company Name: Street: Phone #: Email:
Contact: City, State & Zip: Fax #: Customer #:
Shipping Information Ship To: Street: Request Date:
Attention: City, State & Zip: Ship via:
Vehicle Information Make: Model Year:
Model: Transmission Spec:
Order Information Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Qty
Pos. #
ZF Part #
Signature:
All Rights Reserved
Description / Cust. Ref. No.
Date:
For Reference Only
© 2003 ZF Industries, Inc. - Page 48
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog Notes
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 49
Driveline and Chassis Technology
5HP19FLSPC0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email
[email protected] Web www.zf-group.com
ZF 5HP19FLA
Automatic Transmission Spare Parts Catalog
Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc.
Distributed By
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog Table of Contents 5HP19FLA Transmission Overview (North American Applications) Make / Model / Model Year 5HP19FLA Technical Information Torque, Gear Ratio & Weight Transmission Oil Reference Guide 5HP19FLA Lubrications 5HP19FLA Technical Literature 5HP19FLA General Transmission Oil Filling Procedure 5HP19FLA General Differential Oil Filling Procedure 5HP19FLA General Transfer Case Oil Filling Procedure 5HP19FLA Spare Parts How To Use This Catalog Gearbox Housing Group Oil Sump Group Oil Supply Group Converter Group Planetary Drive Groups Front Axle Differential Group Rear Axle Output Group Front Axle Output Group Internal Differential Lock Group Clutch Pack Groups 5HP19FLA Valve Body Duct Plate Group Valve Housing Groups 5HP19FLA Selective Shims, Snap Rings & Kit Content 5HP19FLA Selective Shims & Snap Rings 5HP19FLA Kit Content Miscellaneous Quotation / Order Form Notes
All Rights Reserved
For Reference Only
02 03 03 03 03 04 06 07 08 09 12 13 15 16 18 21 23 24 25 31 35 46 53 57 58
© 2003 ZF Industries, Inc. - Page 1
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Transmission Overview (North American Applications) Make / Model / Model Year – Audi Make Model Style Audi A4 Quattro 1.8 Liter
Audi
A4
Quattro 2.8 Liter
Audi
A4
Quattro 3.0 Liter
Audi Audi
S4 A6
Quattro 2.7 Liter Quattro 2.7 Liter
Audi
A6
Quattro 2.8 Liter
Audi Audi Audi
A6 Quattro 3.0 Liter Allroad Quattro Allroad Quattro 2.7 Liter
Model Year 1998 – 2002 2000 2000 – 2001 2002 – 2003 2002 – 2003 1996 – 1997 1998 – 1999 1999 – 2000 2000 - 2001 2002 – 2003 2002 – 2003 1999 – 2002 1998 – 2000 2000 – 2001 1998 – 1999 1999 2000 2000 – 2001 2002 – 2003 2002 – 2003 2000 – 2003
From – Up to 08/97 – 12/98 08/99 – 05/00 05/00 – 10/00 09/01 – 06/02 07/02 – 10/95 – 04/97 08/97 – 12/98 08/99 – 05/00 06/00 – 08/01 09/01 – 06/02 07/02 – 08/99 – 05/00 05/99 – 05/00 06/00 – 05/01 08/97 – 07/98 02/99 – 07/99 08/99 – 05/00 06/00 – 05/01 06/01 – 09/02 – 05/00 – 06/02
Code DTV EFQ FAL FEP GBF CJP DRN EKD FAS FEQ GBJ EMP EMP FAQ DPT EKX EKD FAS FEJ FXL EYK
OE Part # 01V 300 043H 01V 300 044G 01V 300 049F 01V 300 045Q 01V 300 052Q 01V 300 041G 01V 300 043A 01V 300 046H 01V 300 049M 01V 300 045T 01V 300 052T 01V 300 046T 01V 300 046T 01V 300 049K 01V 300 042Q 01V 300 046K 01V 300 046H 01V 300 049M 01V 300 050K 01V 300 052N 01V 300 050A
ZF Part # 1060 040 018 1060 040 030 1060 040 054 1060 040 073 1060 040 101 1060 040 002 1060 040 012 1060 040 035 1060 040 065 1060 040 087 1060 040 103 1060 040 044 1060 040 044 1060 040 063 1060 040 013 1060 040 036 1060 040 035 1060 040 065 1060 040 075 1060 040 093 1060 040 053
From – Up to 06/98 – 04/99 08/99 – 05/00 03/01 – 04/02 12/01 – 04/02
Code DRN EKD FAS GAK
OE Part # 01V 300 043A 01V 300 046H 01V 300 049M 01V 300 052P
ZF Part # 1060 040 012 1060 040 035 1060 040 065 1060 040 100
Make / Model / Model Year – VW Make Model Style Model Year VW Passat Sedan 2.8L (4-Motion) 1999 – 2001 2000 2001 – 2003 VW Passat Sedan 4.0L (4-Motion) 2002 – 2003
Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP19FLA transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits. Type Plate: One type plate is located on the main housing of transmission; second type plate located on bottom of bell housing. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits). Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission #
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 2
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Technical Information Torque, Gear Ratio & Weight Input Torque 420 Nm
1st Gear 3.57
2nd Gear 2.20
3rd Gear 1.51
4th Gear 1.00
5th Gear 0.80
Rev Gear 4.10
Weight
Oil Capacity
(approximate)
(approximate)
~142 kg (312 lbs.) ~9.5 liter (10.1 quart)
Transmission Oil Reference Guide Make Audi
Oil Grade ESSO LT 71141
Type Plate (color) Green
VW
ESSO LT 71141
Green
ZF Part # 1060 040 002 1060 040 012 1060 040 013 1060 040 018 1060 040 030 1060 040 035 1060 040 036 1060 040 044 1060 040 053 1060 040 054 1060 040 063 1060 040 065 1060 040 073 1060 040 075 1060 040 087 1060 040 093 1060 040 101 1060 040 103 1060 040 012 1060 040 035 1060 040 065 1060 040 100
OE Part # 01V 300 041G 01V 300 043A 01V 300 042Q 01V 300 043H 01V 300 044G 01V 300 046H 01V 300 046K 01V 300 046T 01V 300 050A 01V 300 049F 01V 300 049K 01V 300 049M 01V 300 045Q 01V 300 050K 01V 300 045T 01V 300 052N 01V 300 052Q 01V 300 052T 01V 300 043A 01V 300 046H 01V 300 049M 01V 300 052P
5HP19FLA Lubrications Amount 10 Liter 20 Liter 205 Liter 10 Liter 0.050 Liter
ZF Part #
Where used
Description
(1060 040 ___)
0671 090 162 Oil BURMAH SAF AG4 (Canister)
All
0671 090 166 0671 090 169 S671 600 020 V671 600 020
All
Oil ESSO LT 71141 (Canister) Oil ESSO LT 71141 (Drum) Oil STURACO FM 1992 Oil STURACO FM 1992
Notes Use only in differential and transfer case Use only in transmission
All
Use only in transmission
All
Use only in transfer case
All
Use only in transfer case
5HP19FLA Technical Literature Language
ZF Part #
Description
English English Eng/Ger English
5HP19FLFD 5HP19FLREP 1060 764 002 5HPVBMAN
5HP19FLA Functional Description 5HP19FLA Repair Manual 5HP19FLA Wall Chart 5-Speed Valve Body Manual
All Rights Reserved
For Reference Only
Where used (1060 040 ___)
Notes
All All All All
© 2003 ZF Industries, Inc. - Page 3
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Technical Information 5HP19FLA General Transmission Oil Filling Procedure Position vehicle horizontally on hoist and apply the handbrake. Connect tester to read off transmission oil temperature and engine speed. With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.130). Start the engine (large consumers, such as A/C should be switched on). Shift through gears with engine running at idle speed. Select R and D and use step shift (manual-winter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive). Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES Depending on value allow oil to cool down or warm up. Shift through gears with engine at idle speed. Select R and D and use step shift (manualwinter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Remove fill plug (Pos. 03.130) on housing. Continues on next page
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 4
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Technical Information 5HP19FLA General Transmission Oil Filling Procedure (continued) Continues from previous page Oil emerges at oil temperature below 95ºF (35ºC). NO YES Oil level in transmission is below minimum. Add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC). Oil temperature must not exceed 122ºF (50ºC). Allow time for excess oil to drip then install Fill Plug (Pos. 03.130). Torque Fill Plug to 80Nm ±8.0Nm (see also Repair Manual).
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 5
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Technical Information 5HP19FLA General Differential Oil Filling Procedure Adding oil to 5HP19FLA differential. Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows. Allow time for excess oil to drip then install differential fill plug (Pos. 35.370). Torque fill plug to 35Nm ±83.5Nm (see also Repair Manual). Oil capacity is approximately 0.82 liter (~0.87 quart). Only use lubricants as to specification (see Page 3).
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 6
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Technical Information 5HP19FLA General Transfer Case Oil Filling Procedure Adding oil to 5HP19FLA transfer case (Parallel Axis Torsen – PAT) with separate oil content. Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows. Allow time for excess oil to drip then install transfer case fill plug (Pos. 36.350). Torque fill plug to 35Nm ±3.5Nm (see also Repair Manual). Oil capacity is approximately 0.80 liter (~0.85 quart). Only use lubricants as to specification (see Page 3).
Note: The addition of 0.034 liter (~0.036 quart) Sturaco FM 1992 (see Page 3) is only necessary after a transfer case repair or renewal (exchange) of the Torsen differential. After installation in the transfer case, it is added in a vertical position and in a direct axial direction to the Torsen differential.
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 7
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.
Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com.
Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example: Pos # 01.010
ZF Part #
1056 201 084 1056 201 087 01.010/110 1056 301 174 1056 301 175
Description
Qty
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing
1 1 1 1
Where used (1056 000 ___) 087/088 081
Notes
087/088 081
Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 8
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts - Gearbox Housing Group Pos # 01.010
ZF Part #
Description
Qty
1060 201 066 Gearbox Housing
1
1060 201 076 1060 201 078 1060 201 082 1060 201 098
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing
1 1 1 1
01.010/110 1060 301 100 Gearbox Housing
1
1060 301 111 1060 301 112 1060 301 120 1060 301 130 01.010/130 0734 313 060 01.010/140 1056 301 140 01.020 1060 301 017 01.030 1060 324 006 01.040 1060 324 004 01.050 1060 201 005 01.060 1060 324 007 01.080 0736 617 074 01.100 0630 504 003 01.120 0501 314 432 01.130 1056 301 094 01.140 0736 101 131 01.180 1060 206 023 01.180/120 1060 306 007 01.200 0736 101 240
1 1 1 1 2 1 1 1 1 1 1 3 1 1 1 1 1 1 2
Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing O-Ring Oil Tube Pin Pawl Leg Spring Connecting Bar Guiding Plate Torx Screw M8x30 Locking Washer Speed Sensor Spacer Ring Torx Screw M6x27 Detent Spring Roller Torx Screw M6x13
Where used (1060 040 ___) 002/012/013/018/030/ 035/036/044/054/063/ 065/075 053 100 073/087/101/103 093 002/012/013/018/030/ 035/036/044/054/063/ 065/075 100 053 073/087/101/103 093 All
Notes
* Available in kit 1060 298 031
All All All All All All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 9
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts - Gearbox Housing Group (continued) Pos #
ZF Part #
Description
01.210 01.210/110 01.210/120 01.210/130 01.220 01.230 01.250 01.260 01.270 01.280 01.300 01.310 01.320 01.330
1060 206 021 1056 306 043 1060 206 017 0501 320 396 1060 206 015 0501 320 396 0734 319 624 0501 318 572 0734 317 268 0734 317 227 0732 041 746 0630 532 800 1056 206 038 0501 320 396
01.400
0501 209 896 Position Switch
1
0501 317 994 Position Switch
1
Where used
Qty
Selector Shaft Selector Shaft Gear Shift Lever Clamping Sleeve Detent Disc Clamping Sleeve Shaft Seal Screw Plug M10x1 Sealing Sleeve Sealing Sleeve Compression Spring Retaining Ring Selector Lever Clamping Sleeve
1 1 1 1 1 1 1 1 5 3 3 3 1 1
Notes
(1060 040 ___) All All All All All All All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
All All All All 002/012/013/018/030/ 035/036/044 053/054/063/065/073/ 075/087/093/100/101/ 103
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 10
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts - Gearbox Housing Group (continued) Pos # 01.410 01.420 01.422 01.424 01.430 01.440 01.620 01.630 01.640 01.680
ZF Part #
Description
Where used
Qty
01.684
0631 306 184 0501 318 901 0501 315 033 0501 318 899 0736 101 233 0736 401 065 0501 318 900 0501 314 809 0501 315 455 0501 212 914 1060 290 026 0501 319 031
Cylindrical Pin Cable Terminal Terminal Fixing Plate Torx Screw M6x15 Counters. Screw M6x20 Breather Tube Breather Cover Plug Breather Breather Cable Terminal
1 1 1 1 2 1 1 1 2 1 1 1
01.700
0501 318 771 Protecting Cap
1
0637 900 038 Plug
1
Notes
(1060 040 ___) All All 073/087/101/103 All All All All All All All (except 053/093) 053/093 053/093 053/054/063/065/073/ 075/087/093/100/101/ 103 002/012/013/018/030/ 035/036/044
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 11
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Oil Sump Group Pos #
ZF Part #
Description
Where used
Qty
(1060 040 ___)
03.010
1060 203 002 Oil Sump
1
All
03.020
1056 303 031 Gasket
1
All
03.044 03.070 03.080 03.100
0736 101 318 1043 301 036 1043 301 036 1060 303 002
Torx Screw M6x22 Magnet Magnet Cap
27 4 2 1
All
03.120
0636 308 026 Screw Plug M6x1.5
1
All
03.130
0636 302 102 Screw Plug M30x1.5 0734 313 176 O-Ring
1 1
All
Notes * Available in kit 1060 298 031 * Available in kit 5HP19FKFL
All All All
All
* Available in kit 1060 298 031 * Available in kit 5HP19FKFL * Available in kit 5HP19FKFL * Available in kit 1060 298 031 * Available in kit 5HP19FKFL
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 12
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts - Oil Supply Group Pos #
ZF Part #
10.010 10.010/120 10.010/150 10.010/160 10.030 10.040 10.060
1060 210 024 1043 319 058 1056 310 075 0734 310 316 0734 313 178 1060 310 091 1060 210 032 1060 210 035 10.060/110 1060 210 030 1060 210 034 10.060/130 0736 401 061 10.100 0736 401 062 10.120 0736 401 063 10.160 0736 101 059 10.180
10.190 10.200 10.210 10.220 10.240 10.250
Description
Where used
Qty
Pump Sleeve Washer Shaft Seal O-Ring Intermediate Sheet Intermediate Plate Intermediate Plate Intermediate Plate Intermediate Plate Counters. Screw M6x20 Counters. Screw M6x40 Counters. Screw M6x48 Torx Screw M5x55
1 1 1 1 1 1 1 1 1 1 5 8 1 1
1060 310 105 Cylinder C
1
1060 310 106 Cylinder C
1
0734 313 006 0734 313 117 1056 310 081 0736 101 197 0501 315 929 1056 310 061
1 1 1 3 1 1
O-Ring O-Ring Piston Torx Screw M5x14 Cup Spring Stop-Ring
Notes
(1060 040 ___) All All All All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
All All (except 093/100) 093/100 093/100 All (except 093/100) All All All All 012/013/036/044/053/ 063/075/087/093/100/ 103 002/018/030/035/054/ 065/073/101 All * Available in kit 1060 298 031 All
* Available in kit 1060 298 031
All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 13
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts - Oil Supply Group (continued) Pos # 10.270 10.290
10.300
10.310
10.340 10.360 10.370 10.380 10.390 10.400 10.440
ZF Part #
Description
Where used
Qty
0501 316 284 Undulated Spring 1060 310 004 Steel Plate C
1 4
1060 310 004 Steel Plate C
5
1060 310 027 Steel Plate C
3
1019 273 019 Friction Plate C 1019 273 019 Friction Plate C 1060 210 037 Friction Plate C
4 5 3
1060 210 037 Friction Plate C
5
1060 310 005 End Plate C
1
1060 310 027 End Plate C
1
See Page 46 0734 313 162 0750 113 015 0734 401 213 0750 115 437 See Page 46 0736 101 165 0750 112 076
1 1 2 1 1 1 9 9
Clutch C Snap Ring O-Ring Piston Ring Piston Ring Axial Needle Bearing Intermediate Plate Shim Torx Screw M6x65 Usit Ring
Notes
(1060 040 ___) All 002/018 012/013/036/044/053/ 063/075/087/093/100/ 103 030/035/054/065/073/ 101 002/018 012/013/036 030/035/054/065/073/ 101 044/053/063/075/087/ 093/100/103 002/012/013/018/036/ 044/053/063/075/087/ 093/100/103 030/035/054/065/073/ 101 All
* Available in kit 1060 298 026
Selective Snap Ring
All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
* Available in kit 1060 298 026 * Available in kit 1060 298 025 * Available in kit 1060 298 024 * Available in kit 1060 298 024 * Available in kit 1060 298 022 * Available in kit 1060 298 022 * Available in kit 1060 298 026 * Available in kit 1060 298 025
All All
Selective Shim
All All
* Available in kit 1060 298 031
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 14
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Converter Group Pos # 22.020
ZF Part # 4168 025 046 4168 025 063 4168 025 069 4168 025 085 4168 025 127 4168 025 186 4168 025 189
Description
Qty
Torque Converter N28 Torque Converter F31 Torque Converter A33 Torque Converter F35 Torque Converter T45 Torque Converter Q56 Torque Converter P56
1 1 1 1 1 1 1
Where used (1060 040 ___) 035/065 012/013/036 018/030/054/073/101 044/053/063/075/087/ 103 002 100 093
Notes
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 15
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Planetary Drive Groups Pos #
ZF Part #
Description
32.020
1056 232 105 Bearing Set
1
32.040
1056 232 089 Shaft 1060 232 026 Shaft 1060 232 048 Ring Gear
1 1 1
32.040/110 1056 232 085 Shaft
1
32.040/120 1056 332 037 Ring Gear 1060 332 028 Ring Gear
1 1
32.040/130 0730 513 330 Snap Ring
1
32.060
1056 232 104 Bearing Set
1
32.074
1050 317 060 Spider Clutch Bell
1
1056 232 079 Spider Clutch Bell
1
1050 232 052 Planet Carrier
1
1060 232 032 1060 232 041 1060 232 042 1060 232 050 0735 368 043 1060 202 001 1056 232 101 1056 232 071 1056 232 099
1 1 1 1 1 1 1 1 1
32.080 32.090
32.120 32.140 32.160 32.180 32.200
Where used
Qty
Planet Carrier Sun Gear Sun Gear Sun Gear Axial Needle Bearing Sun Gear Shaft Bearing Set Intermediate Shaft Bearing Set
Notes
(1060 040 ___) All 002/012/013/018/030/ 035/036/087/103 054/065/073 044/053/063/075/093/ 100 002/012/013/018/030/ 035/036/054/065/073/ 087/101/103 002/012/013/018/030/ 035/036/087/103 054/065/073 002/012/013/018/030/ 035/036/054/065/073/ 087/101/103 All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 002/012/013/018/030/ 035/036/044/053/063/ 075/087/093/100/103 054/065/073/101 054/065/073/101 030/035/044/053/063/ 075/087/093/100/103 002/012/013/018/036 All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 16
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Planetary Drive Groups (continued) Pos #
ZF Part #
42.010 42.030 42.050 42.120 42.140 42.140/110 42.140/120 42.140/130 42.180
1060 242 015 1056 242 039 1056 232 083 1056 242 038 1056 242 041 1056 242 017 1056 332 010 1056 332 012 1056 242 038
Description
Where used
Qty
Planet Carrier Bearing Set Sun Gear Bearing Set Ring Gear Ring Gear Carrier Ring Gear Snap Ring Bearing Set
1 1 1 1 1 1 1 1 1
(1060 040 ___)
Notes
All All All All All All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 17
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Front Axle Differential Group Pos # 35.010
35.010/120 35.010/150 35.020 35.030 35.040 35.050 35.070 35.080 35.120 35.146 35.150 35.150/110 35.150/120 35.150/130 35.150/140
ZF Part # 1060 235 088 1060 235 103 1060 235 110 1060 235 111 1060 235 117 0735 371 268 0735 370 374 0735 371 895 1056 335 009 See Page 46 1050 335 016 0750 111 399 See Page 47 See Page 48 0734 313 155 1060 235 081 1060 335 079 0734 310 342 1056 335 069 1043 301 036
Description
Qty
Bevel Gear Set Bevel Gear Set Bevel Gear Set Bevel Gear Set Bevel Gear Set Tapered Roller Bearing Tapered Roller Bearing Tapered Roller Bearing Nut Pinion Bearing Shim Retaining Ring Double Seal Diff. Bearing Shim Diff. Cover Shim O-Ring Cover Differential Cover Shaft Seal Oil Baffle Plate Magnet
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Where used (1060 040 ___) 013/044/063/100 002/012 035/036/053/065/075/ 087/103 018/030/054/073/101 093
Notes
All All All All All
Selective Shim
All All
* Available in kit 1060 298 031
All
Selective Shim
All
Selective Shim
All
* Available in kit 1060 298 031
All All All
* Available in kit 1060 298 031
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 18
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Front Axle Differential Group (continued) Pos #
ZF Part #
35.150/150 0736 101 241 35.184 0736 617 061 35.188 1060 235 040 1060 235 120 1060 335 017 1060 335 098 35.190 1056 337 033 35.200 0736 029 089 35.220 1060 235 003 1060 235 004 1060 235 116 1060 235 119 1060 235 141 35.220/110 1056 335 053 1060 335 126 35.220/120 0734 319 419 35.220/130 0635 331 218
Description Torx Screw M6x14 Torx Screw M8x45 Output Flange Output Flange Output Flange Output Flange Bearing Ring Anti-Fatigue Bolt M8 Flange Shaft Flange Shaft Flange Shaft Flange Shaft Flange Shaft Speedo Cover Speedo Cover Shaft Seal Ball Bearing
Where used
Qty 3 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
35.220/150 1060 335 021 Flange Shaft
1
1060 335 103 Flange Shaft
1
Notes
(1060 040 ___) All All 018/030/054 073/101 002/012/013/035/036/ 044/063/065/075/100 053/087/093/103 All All 018/030/054 002/012/013/035/036/ 044/063/065/075/100 053/087 073/093/101 103 All (except 101/103) 101/103 All
* Available in kit 1060 298 031
All 002/012/013/018/030/ 035/036/044/054/063/ 065/075/100 053/073/087/093/101/ 103
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 19
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Front Axle Differential Group (continued) Pos #
ZF Part #
Description
Qty
35.220/160 0501 315 012 Magnetic Ring
1
35.220/170 0501 308 523 Compression Spring
1
35.220/180 0501 308 528 Tappet
1
35.220/190 35.230 35.230/020 35.232 35.240 35.250 35.280 35.300 35.310 35.330 35.340 35.350 35.370
1 1 2 1 1 3 1 1 1 1 1 1 1
0630 501 028 0501 208 543 0501 313 484 0501 317 696 0734 317 262 0736 617 061 0734 319 529 1060 224 003 0732 042 565 See Page 49 See Page 50 See Page 49 0636 308 025
Retaining Ring Speed Sensor O-Ring Cap Sealing Ring Torx Screw M8x45 Shaft Seal Parking Lock Wheel Compression Spring Idler Gear Shim Output Shaft Gear Shim Pinion Gear Shim Screw Plug M18x1.5
Where used (1060 040 ___) 002/012/013/018/030/ 035/036/044/054/063/ 065/075/093/100 018/030/054/073/093/ 101 018/030/054/073/093/ 101 All
Notes
All All
* Available in kit 1060 298 031
All All
* Available in kit 1060 298 031
All All
* Available in kit 1060 298 031
All All All
Selective Shim
All
Selective Shim
All
Selective Shim
All
* Available in kit 1060 298 031
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 20
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Rear Axle Output Group Pos #
ZF Part #
Description
36.010 36.030 36.040
1058 336 206 Transfer Case Housing 0735 298 075 Needle Sleeve 0630 513 130 Snap Ring
1 1 1
36.060
1058 236 011 Rear Axle Shaft
1
1058 236 013 1058 236 014 36.060/130 0735 330 452 36.060/140 0630 503 014 36.060/150 0630 501 038 36.100 1058 336 003 36.110 1058 336 004 36.120 0736 100 051 36.130 0735 298 206 36.150 0630 513 037 36.180 1060 236 034
Where used
Qty
Rear Axle Shaft Rear Axle Shaft Ball Bearing Snap Ring Retaining Ring Washer Baffle Plate Torx Screw M6x25 Needle Sleeve Snap Ring Output Gear
1 1 1 1 1 1 1 5 1 1 1
1060 236 035 Output Gear
1
1060 236 036 Output Gear 1060 236 039 Output Gear
1 1
Notes
(1060 040 ___) All All All 018/030/035/036/044/ 053/054/063/065/073/ 075/087/100/101/103 012/013/093 002 All All All All All All All All 002 018/030/035/036/044/ 053/054/063/065/073/ 075/087/100/101/103 012/093 013
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 21
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Rear Axle Output Group (continued) Pos #
ZF Part #
36.180/120 36.180/130 36.190 36.220
0735 330 435 0630 531 065 1058 236 006 0734 307 291
36.230
1060 236 033 Cover
1060 236 043 1060 236 044 36.230/120 0734 319 588 36.250 0736 617 074 36.260 1058 336 076 36.270 0736 029 089 36.280 1058 336 021 36.290 0736 617 063 36.300 0736 617 061 36.340 0636 308 024 36.350 0636 308 025
Description
Where used
Qty
Ball Bearing Retaining Ring Nut Sealing Ring
1 1 1 1 1
Vibration Absorber Vibration Absorber Shaft Seal Torx Screw M8x30 Output Flange Anti-Fatigue Bolt M8 Gasket Torx Screw M8x140 Torx Screw M8x45 Screw Plug M12x1.5 Screw Plug M18x1.5
1 1 1 4 1 1 1 8 3 1 1
(1060 040 ___)
Notes
All All All All * Available in kit 1060 298 031 018/030/044/053/054/ 063/073/093/100/101 012/013/035/036/065/ 075/087/103 002 All * Available in kit 1060 298 031 All All All All
* Available in kit 1060 298 031
All All All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 22
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Front Axle Output Group Pos # 37.010 37.020 37.030 37.040 37.060
ZF Part #
Description
37.130/120 37.130/130
1056 337 013 0730 062 725 0735 368 075 See Page 50 1056 337 047 1056 337 102 1060 237 012 1060 237 050 0734 319 604 0735 371 321 0735 371 489 1060 237 043 1060 237 051 0735 371 418 0735 371 418
37.150
1060 237 019 Helical Gear
37.080 37.080/120 37.080/130 37.080/140 37.130
1060 237 021 1060 237 052 37.150/120 0735 371 489 37.150/130 0735 371 489 37.220 0736 617 061 37.240 0734 319 547 37.280 1043 301 036 37.310 0631 306 071 37.620 0501 318 900 37.640 0501 314 809
Where used
Qty
Gasket Bush Axial Needle Bearing Output Shim Intermediate Housing Intermediate Housing Front Axle Shaft Front Axle Shaft Shaft Seal Tapered Roller Bearing Tapered Roller Bearing Idler Gear Idler Gear Tapered Roller Bearing Tapered Roller Bearing
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Helical Gear Helical Gear Tapered Roller Bearing Tapered Roller Bearing Torx Screw M8x45 Double Seal Magnet Cylindrical Pin Breather Tube Breather Cover
1 1 1 1 6 1 1 2 1 1
Notes
(1060 040 ___) All
* Available in kit 1060 298 031
All All All
Selective Shim
All (expect 053) 053 All (expect 053) 053 All
* Available in kit 1060 298 031
All All All (expect 053) 053 All All 012/018/030/035/036/ 044/054/063/065/073/ 075/087/100/101/103 002/013/093 053 All All All All
* Available in kit 1060 298 031
All All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 23
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Internal Differential Lock Group Pos # 38.010
ZF Part #
Description
Where used
Qty
0501 211 936 Differential
1
(1060 040 ___)
Notes
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 24
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Clutch Pack Groups Pos # 70.010
70.010/110
70.010/120 70.010/130 70.010/140 70.010/170 70.010/180
ZF Part # 1060 270 075 1060 270 076 1060 270 082 1060 270 083 1056 370 047 1056 370 048 1060 370 060 1060 370 061 0734 313 014 0734 313 029 0501 315 926 1056 370 034 1056 370 050
Description
Qty
Cylinder A Cylinder A Cylinder A Cylinder A Cylinder A Cylinder A Cylinder A Cylinder A O-Ring O-Ring Cup Spring Stop-Ring Piston
1 1 1 1 1 1 1 1 1 1 1 1 1
Where used (1060 040 ___) 002/012/013/036 018 035/044/053/063/065/ 075/087/093/100/103 030/054/073/101 002/012/013/036 018 035/044/053/063/065/ 075/087/093/100/103 030/054/073/101
Notes
All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
All All
70.010/190 1050 302 012 Spring Clutch Disc
1
1056 370 009 Spring Clutch Disc
1
All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036
70.010/200 1060 370 002 Steel Plate A
4
018/030/054/073/101
1060 370 002 Steel Plate A
5
* Available in kit 1060 298 025 * Available in kit 1060 298 026
4 5 4 5
002/012/013/035/036/ 044/053/063/065/075/ 087/093/100/103 018 002/012/013/036 030/054/073/101 035/044/053/063/065/ 075/087/093/100/103
70.010/220 1060 370 003 End Plate A
1
All
70.010/230 See Page 51 Clutch A Snap Ring 70.020 0734 313 163 O-Ring
1 1
All
* Available in kit 1060 298 025 * Available in kit 1060 298 026 Selective Snap Ring
All
* Available in kit 1060 298 031
70.010/210 1050 202 002 1050 202 002 1060 270 039 1060 270 039
Friction Plate A Friction Plate A Friction Plate A Friction Plate A
* Available in kit 1060 298 025 * Available in kit 1060 298 026 * Available in kit 1060 298 024 * Available in kit 1060 298 024 * Available in kit 1060 298 022 * Available in kit 1060 298 022
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 25
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Clutch Pack Groups (continued) Pos # 71.010 71.020 71.030 71.050
ZF Part # 1060 271 007 0734 317 256 0734 317 190 1056 371 060
Description
Where used
Qty
Input Shaft Piston Ring Sealing Ring Piston
1 1 1 1
Notes
(1060 040 ___) All All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
018/030/054/073/101 002/012/013/035/036/ 044/053/063/065/075/ 087/093/100/103 All * Available in kit 1060 298 031
1056 371 061 Piston
1
71.060 71.070 71.080 71.084 71.086 71.090 71.094
0734 313 022 0734 313 027 0501 315 427 1056 371 025 0734 313 008 0630 501 030 0501 314 765
1 1 1 1 1 1 1
71.100
1060 371 002 Steel Plate E
4
1060 371 002 Steel Plate E
5
1050 230 032 1050 230 032 1060 271 008 1060 271 008
4 5 4 5
002/012/013/035/036/ 044/053/063/065/075/ 087/093/100/103 018 002/012/013/036 030/054/073/101 035/044/053/063/065/ 075/087/093/100/103
71.110
O-Ring O-Ring Cup Spring Oil Dam O-Ring Retaining Ring Spring Clutch Disc
Friction Plate E Friction Plate E Friction Plate E Friction Plate E
All
* Available in kit 1060 298 031
All All All
* Available in kit 1060 298 031
All All 018/030/054/073/101
* Available in kit 1060 298 025 * Available in kit 1060 298 026 * Available in kit 1060 298 025 * Available in kit 1060 298 026 * Available in kit 1060 298 024 * Available in kit 1060 298 024 * Available in kit 1060 298 022 * Available in kit 1060 298 022
71.120
1060 371 003 End Plate E
1
All
71.130 71.150 71.160 71.170 71.180 71.200
See Page 51 0734 313 160 0734 313 211 1056 370 051 0730 501 482 0735 368 038
1 1 1 1 1 1
All
* Available in kit 1060 298 025 * Available in kit 1060 298 026 Selective Snap Ring
All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
Clutch E Snap Ring O-Ring O-Ring Ring Retaining Ring Axial Needle Bearing
All All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 26
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Clutch Pack Groups (continued) Pos # 72.010 72.040 72.050 72.060 72.064
ZF Part # 1056 272 051 1060 272 008 0734 313 010 0734 313 007 0501 315 488
Description
Where used
Qty
Cylinder B Piston O-Ring O-Ring Undulated Spring
1 1 1 1 1
0501 316 609 Undulated Spring
1
72.070
1060 372 002 Steel Plate B
2
72.080
1060 272 003 Friction Plate B
2
1060 272 009 Friction Plate B
2
72.090
1060 372 003 End Plate B
1
72.100 72.110 72.140
See Page 51 Clutch B Snap Ring 0501 315 493 Cup Spring 1056 310 061 Stop-Ring
1 1 1
Notes
(1060 040 ___) All All All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 * Available in kit 1060 298 025 * Available in kit 1060 298 026 002/012/013/018/036 * Available in kit 1060 298 024 030/035/044/053/054/ 063/065/073/075/087/ * Available in kit 1060 298 022 093/100/101/103 * Available in kit 1060 298 025 All * Available in kit 1060 298 026 All Selective Snap Ring All
All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 27
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Clutch Pack Groups (continued) Pos # 73.010
ZF Part # 1060 273 018 1060 273 019 1060 273 022 1060 273 032
Description
Qty
Cylinder D Cylinder D Cylinder D Cylinder D
1 1 1 1
73.010/110 1060 373 002 Cylinder D 1060 373 003 Cylinder D 1060 373 014 Cylinder D
1 1 1
73.010/120 73.010/130 73.010/140 73.010/150 73.010/160
1 1 1 1 1
1050 317 050 0734 313 008 0734 313 006 0501 316 285 0501 315 430
Piston O-Ring O-Ring Cup Spring Undulated Spring
Where used (1060 040 ___) 018 002/012/013/036 030/054/073/101 035/044/053/063/065/ 075/087/093/100/103 002/012/013/036 018/030/054/073/101 035/044/053/063/065/ 075/087/093/100/103 All All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
All
73.010/180 1050 217 002 Friction Plate D 1060 273 023 Friction Plate D 1060 273 023 Friction Plate D
5 5 6
002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/030/ 036/054/073/101 035/044/053/063/065/ 075/087/093/100/103 002/012/013/018/036 030/054/073/101 035/044/053/063/065/ 075/087/093/100/103
73.010/190 1060 370 003 End Plate D
1
All
73.010/200 73.010/210 73.020 73.022 73.024
1 2 1 1 1
All
1056 373 003 Spring Clutch Disc
1
73.010/170 1060 370 002 Steel Plate D
5
1060 370 002 Steel Plate D
6
See Page 52 0301 317 016 1060 373 013 0734 313 021 0734 313 010
Clutch D Snap Ring Fitting Key Piston O-Ring O-Ring
Notes
* Available in kit 1060 298 025 * Available in kit 1060 298 026 * Available in kit 1060 298 025 * Available in kit 1060 298 026 * Available in kit 1060 298 024 * Available in kit 1060 298 022 * Available in kit 1060 298 022 * Available in kit 1060 298 025 * Available in kit 1060 298 026 Selective Snap Ring
All All All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 28
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Clutch Pack Groups (continued) Pos #
ZF Part #
Description
Where used
Qty
Notes
(1060 040 ___)
73.030
0501 315 932 Cup Spring
1
73.040
0501 315 943 Undulated Spring
1
1056 377 031 Spring Clutch Disc
1
All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036
1060 377 003 Steel Plate G
3
018/030/054/073/101
1060 377 003 Steel Plate G
4
1060 277 031 1060 277 031 1056 277 036 1056 277 036
3 4 3 4
002/012/013/035/036/ 044/053/063/065/075/ 087/093/100/103 030/054/073/101 035/044/053/063/065/ 075/087/093/100/103 018 002/012/013/036
73.050
73.060
Friction Plate G Friction Plate G Friction Plate G Friction Plate G
73.070
1060 377 004 End Plate G
1
All
73.080 73.090 73.100
See Page 52 Clutch G Snap Ring 1056 373 021 Fixing Washer 1060 273 013 Carrier
1 1 1
All
1060 273 035 Carrier
1
73.100/110 1060 273 028 Carrier 73.100/120 1056 273 081 Free Wheel
1 1
1060 273 034 Free Wheel
1
0734 313 086 1056 376 005 0730 513 461 0734 317 205 0734 317 205 1056 373 053
2 1 1 1 1 1
73.100/140 73.110 73.120 73.130 73.140 73.210
O-Ring Thrust Washer Snap Ring Piston Ring Piston Ring Snap Ring
* Available in kit 1060 298 025 * Available in kit 1060 298 026 * Available in kit 1060 298 025 * Available in kit 1060 298 026 * Available in kit 1060 298 022 * Available in kit 1060 298 022 * Available in kit 1060 298 024 * Available in kit 1060 298 024 * Available in kit 1060 298 025 * Available in kit 1060 298 026 Selective Snap Ring
All 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All * Available in kit 1060 298 031 All All All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 29
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Spare Parts – Clutch Pack Groups (continued) Pos # 77.010
ZF Part #
Qty
Cylinder F Cylinder F Cylinder F Cylinder F
1 1 1 1
77.010/110 1060 277 010 Cylinder F
1
77.010/120 77.010/130 77.010/140 77.010/150 77.010/160 77.010/170
1060 277 026 1060 277 027 1060 277 034 1060 277 035
Description
1060 277 018 1056 377 038 0734 313 008 0734 313 010 1060 377 016 0501 315 931 1060 377 009
Cylinder F Piston O-Ring O-Ring Pressure Plate Cup Spring Stop-Ring
1 1 1 1 1 1 1
Where used (1060 040 ___) 002/012/013/036 018 030/054/073/101 035/044/053/063/065/ 075/087/093/100/103 002/012/013/035/036/ 044/053/063/065/075/ 087/093/100/103 018/030/054/073/101 All All
* Available in kit 1060 298 031
All
* Available in kit 1060 298 031
All All
77.010/180 0501 315 943 Spring Clutch Disc
1
1056 377 031 Spring Clutch Disc
1
All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036
77.010/190 1060 377 002 Steel Plate F
5
018/030/054/073/101
1060 377 002 Steel Plate F
6
77.010/200 1056 277 036 1056 277 036 1060 277 031 1060 277 031 77.010/210
Friction Plate Friction Plate F Friction Plate F Friction Plate F
See Page 52 Clutch F Snap Ring
4 5 4 5 1
Notes
002/012/013/035/036/ 044/053/063/065/075/ 087/093/100/103 018 002/012/013/036 030/054/073/101 035/044/053/063/065/ 075/087/093/100/103 All
* Available in kit 1060 298 025 * Available in kit 1060 298 026 * Available in kit 1060 298 025 * Available in kit 1060 298 026 * Available in kit 1060 298 024 * Available in kit 1060 298 024 * Available in kit 1060 298 022 * Available in kit 1060 298 022 Selective Snap Ring
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 30
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Duct Plate Group Pos # 27.010
ZF Part #
Description
Qty
1060 327 140 Duct Plate
1
1060 327 141 Duct Plate
1
0501 210 474 Speed Sensor (Hall Effect)
1
0501 311 086 Speed Sensor
1
27.030
0736 101 233 Torx Screw M6x15
1
27.050 27.070 27.090 27.094 27.100
0736 101 352 1056 327 144 0501 313 177 1060 227 019 1060 227 020 1043 326 037
2 2 1 1 1 2
27.020
Torx Screw M5x40 Spacer Ring Screen Valve Valve Ball
1043 326 037 Ball
3
1056 327 045 Valve Orifice D=1.9
1
1056 327 077 Valve Orifice D=2.5
1
27.114
1056 327 039 Valve Orifice D=1.7
1
27.120
1056 327 039 Valve Orifice D=1.7
1
27.124
1056 327 018 Valve Orifice D=0.8
1
27.130
1056 327 020 Valve Orifice D=1.2
1
27.134
1056 327 045 Valve Orifice D=1.9
1
27.140
1056 327 077 Valve Orifice D=2.5 1056 327 019 Valve Orifice D=1.0
1 1
1056 327 020 Valve Orifice D=1.2
1
27.144 27.150 27.154 27.156 27.160
1056 327 077 1056 327 019 1056 327 040 1060 327 020 1056 327 020
Valve Orifice D=2.5 Valve Orifice D=1.0 Valve Orifice (solid) Valve Orifice D=0.6 Valve Orifice D=1.2
1 1 1 1 1
27.164
1056 327 020 Valve Orifice D=1.2
1
27.170
1056 327 039 Valve Orifice D=1.7
1
1056 327 094 Valve Orifice D=1.4
1
27.174
1056 327 040 Valve Orifice (solid)
1
27.180
1019 327 063 Valve Orifice D=1.0
1
27.110
Where used (1060 040 ___) 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036
Notes
002/012/013/018/036 All All 002/012/013/018/036 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All All 002/012/013/018/036 002/012/013/018/036 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 31
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Duct Plate Group (continued) Pos # 27.188
ZF Part #
Description
27.190
0501 314 645 Rubber Part 1068 227 039 Piston 1019 327 063 Valve Orifice D=1.0
1 1 1
27.194
1056 327 020 Valve Orifice D=1.2
1
27.198
0501 314 645 1068 227 039 1019 327 063 0501 314 645 1068 227 039 1019 327 063 1060 327 069
1 1 1 1 1 1 1
27.200 27.208 27.210 27.220
Rubber Part Piston Valve Orifice D=1.0 Rubber Part Piston Valve Orifice D=1.0 Gasket
1060 327 090 Gasket
1
1060 327 109 Intermediate Sheet
1
1060 327 127 Intermediate Sheet
1
27.250 27.260 27.270 27.274 27.280 27.290
0736 101 354 0736 101 354 0736 101 352 1056 328 002 0631 302 165 0736 101 350
4 7 10 1 1 5
27.340
1060 227 022 Wiring Harness
1
1056 227 046 0501 209 253 0501 305 955 0501 315 055 1058 327 026 1060 327 005 1060 327 006 0736 101 176 0736 101 349 0736 101 069 0736 101 348 0501 209 251
1 2 1 1 1 1 1 1 1 16 16 1
27.230
27.340/116 27.350 27.360 27.390 27.392 27.394 27.400 27.410 27.420
Torx Screw M5x60 Torx Screw M5x60 Torx Screw M5x40 Fixing Plate Cylindrical Pin M6x32 Torx Screw M6x44
Wiring Harness O-Ring Cable Terminal Clip Retaining Clamp Mounting Clip Mounting Clip Torx Screw M6x30 Torx Screw M6x30 Torx Screw M6x60 Torx Screw M6x59 Filter
Where used
Qty
Notes
(1060 040 ___) All All
* Available in kit 1060 298 031 * Available in kit 1060 298 031
All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All * Available in kit 1060 298 031 All * Available in kit 1060 298 031 All All All
* Available in kit 1060 298 031 * Available in kit 1060 298 031
All 002/012/013/018/036 * Available in kit 1060 298 031 030/035/044/053/054/ 063/065/073/075/087/ * Available in kit 1060 298 031 093/100/101/103 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All All All All All All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 All
* Available in kit 1060 298 031
All All All 093
Not shown in exploded view
093
Not shown in exploded view
002 012/013/018/036 002 All (except 002) All
* Available in kit 5HP19FKFL * Available in kit 1060 298 031 * Available in kit 5HP19FKFL
27.420/020 0501 314 578 Sealing Ring
1
All
27.440
0736 101 094 Torx Screw M5x12 0736 101 372 Torx Screw M5x12
2 2
27.540
1060 227 020 Valve
1
27.560
1060 227 020 Valve
1
27.700
0501 318 717 Protecting Cap
1
002 All (except 002) 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 32
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Duct Plate Group (continued) Exploded view of Duct Plate Group for following applications: 1060 040 –002/012/013/018/036
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 33
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Duct Plate Group (continued) Exploded view of Duct Plate Group for following applications: 1060 040 –030/035/044/053/054/063/ 065/073/075/087/093/100/101/103
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 34
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Valve Housing Groups Pos # 50.010
ZF Part #
Description
Qty
1060 327 134 Valve Housing
1
1060 327 138 Valve Housing
1
50.020 50.030 50.036
1056 327 173 Selector Shift Valve 1056 327 003 Piston 1024 323 202 Spring Cup
1 1 1
50.050
0732 041 524 Compression Spring
1
50.060 50.070 50.100
0732 042 115 1056 327 183 1056 327 142 1056 328 001
1 1 1 1
Compression Spring Piston Stop Plate Piston
1060 327 096 Piston
1
50.130
0732 041 197 Compression Spring
1
50.140 50.220 50.230
0732 042 519 1043 226 028 1043 326 169 0732 041 336
Compression Spring Valve Valve Spool Compression Spring
1 1 1 1
0732 041 462 Compression Spring
1
1043 326 092 Plug
1
50.240
Where used (1060 040 ___) 002/012/013/018/036/ 053/065/073/075/087/ 093/101/103 030/035/044/054/063/ 100 All
Notes
All All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 All All 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 002/012/013/018/036 All 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 35
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Valve Housing Groups (continued) Pos # 50.250 50.300 50.310 50.320
50.330
50.340 50.360
50.370
50.440 50.450
50.470
ZF Part # 1068 327 007 1056 327 003 1024 323 202 1056 327 183
Description
Qty
Support Plate Piston Spring Cup Piston
1 1 1 1
1058 327 017 Damper Piston
1
0732 041 814 Compression Spring
1
0732 042 653 Compression Spring
1
1056 327 142 Stop Plate 1055 327 015 Piston
1 1
1060 327 059 Piston
1
0732 041 526 Compression Spring
1
0732 042 567 Compression Spring
1
1043 326 169 Valve Spool 0732 041 809 Compression Spring
1 1
0732 042 660 Compression Spring
1
1068 327 007 Support Plate
1
Where used (1060 040 ___) 002/012/013/018/036
Notes
002/012/013/018/036 002/012/013/018/036 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 36
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Valve Housing Groups (continued) Pos # 50.490
ZF Part #
Description
Qty
1055 327 015 Piston
1
1060 327 105 Piston
1
0732 041 526 Compression Spring
1
0732 041 527 Compression Spring
1
1043 326 169 Valve Spool 0732 041 809 Compression Spring
1 1
0732 042 660 Compression Spring
1
50.540
1055 327 101 Sealing Cap
1
50.550 50.570
1068 327 007 Support Plate 1056 327 128 Cover
1 1
1060 327 049 Cover
1
0736 101 066 Torx Screw M5x18
8
0736 101 066 Torx Screw M5x18
9
50.500
50.520 50.530
50.600
Where used (1060 040 ___) 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All
Notes
002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 37
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Qty
51.010
1060 327 125 Valve Housing
1
51.030
1060 327 135 Valve Housing 1043 326 169 Valve Spool
1 1
51.040
0732 041 820 Compression Spring
1
51.050 51.080 51.090
0732 041 870 1068 327 007 1056 327 029 0732 041 462
Compression Spring Support Plate Gear Shift Slide Compression Spring
1 1 1 1
0732 041 826 Compression Spring
1
1043 326 307 1068 327 007 1056 327 028 0732 041 462
Plug Support Plate Piston Compression Spring
1 1 1 1
0732 041 826 Compression Spring
1
1068 327 007 Support Plate 1043 326 169 Valve Spool 0732 041 462 Compression Spring
1 1 1
0732 041 826 Compression Spring
1
1068 327 007 Support Plate
1
51.104 51.110 51.140 51.170
51.190 51.230 51.240
51.250
Where used (1060 040 ___) 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036
Notes
All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 All All 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All All All 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All All 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 38
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Valve Housing Groups (continued) Pos # 51.260 51.264 51.270
51.300 51.302 51.304 51.320 51.360 51.450
ZF Part #
Description
Where used
Qty
1056 327 003 Piston 1024 323 202 Spring Cup 0732 041 340 Compression Spring
1 1 1
0732 042 115 Compression Spring
1
1056 327 183 0734 313 190 1060 327 068 1060 327 119 1056 327 142 1056 327 003
1 1 1 1 1 1
Piston O-Ring Plug Locking Wire Stop Plate Piston
1056 327 116 Piston
1
51.452
1056 327 142 Stop Plate
1
51.460
1024 323 202 Spring Cup
1
51.470
0732 041 968 Compression Spring
1
51.480 51.490
0732 042 627 Compression Spring 0732 042 771 Compression Spring 1056 327 183 Piston
1 1 1
1058 327 017 Damper Piston
1
Notes
(1060 040 ___) All All 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All All
* Available in kit 1060 298 031
All All All 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 002/012/013/018/036 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 39
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Valve Housing Groups (continued) Pos # 51.498 51.500 51.510 51.520 51.530
ZF Part # 0734 313 190 1060 327 068 1060 327 119 1056 327 142 1056 327 028
Description O-Ring Plug Locking Wire Stop Plate Piston
1 1 1 1 1
1060 327 106 Piston
1
0732 041 462 Compression Spring
1
0732 041 755 Compression Spring
1
51.550
1060 327 107 Piston
1
51.560 51.570 51.580
1043 326 307 Plug 1068 327 007 Support Plate 1043 326 169 Valve Spool
1 1 1
51.590
0732 041 337 Compression Spring
1
0732 041 526 Compression Spring
1
51.540
Where used
Qty
Notes
(1060 040 ___) All
* Available in kit 1060 298 031
All All 002/012/013/018/036 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All All All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 40
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Valve Housing Groups (continued) Pos # 51.610 51.620 51.630
ZF Part #
Description
Where used
Qty
1068 327 007 Support Plate 1056 327 028 Piston 0732 041 462 Compression Spring
1 1 1
0732 041 826 Compression Spring
1
51.650
1068 327 007 Support Plate
1
51.660
0501 316 463 Solenoid Valve
3
51.680
0750 132 122 Solenoid Valve 0501 208 542 Pressure Regulator
3 3
0501 210 019 Pressure Regulator
3
Notes
(1060 040 ___) All All
002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All 030/035/044/053/054/ 063/065/073/075/087/ * Available in kit 1060 298 033 093/100/101/103 002/012/013/018/036 * Available in kit 1060 298 035 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103
51.680/010 0734 313 219 O-Ring
3
51.680/020 0734 313 134 O-Ring
3
002/012/013/018/036
51.700 51.710
2 4
All
1056 327 135 Fixing Plate 0736 101 094 Torx Screw M5x12
* Available in kit 1060 298 035 * Available in kit 1060 298 033 * Available in kit 1060 298 031 * Available in kit 1060 298 033 * Available in kit 1060 298 031 * Available in kit 1060 298 035
All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 41
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Qty
53.010
1056 328 015 1060 327 003 1060 327 098 1060 327 110 1060 327 113
53.020
0732 041 337 Compression Spring 0732 041 970 Compression Spring 0732 042 567 Compression Spring
1 1 1
53.030
1055 327 015 Piston
1
1055 327 059 Piston 1056 328 016 Piston
1 1
0732 041 109 Compression Spring
1
0732 041 726 0732 042 382 1056 327 004 1056 327 148
1 1 1 1
53.080
53.090
Valve Housing Valve Housing Valve Housing Valve Housing Valve Housing
Compression Spring Compression Spring Piston Piston
1 1 1 1 1
1058 327 024 Piston
1
1060 327 111 Piston
1
Where used (1060 040 ___) 002/018 012/013/036 030/035/054/065/073/ 101 093 044/053/063/075/087/ 100/103 044/053/063/075/087/ 093/100/103 002/012/013/018/036 030/035/054/065/073/ 101 044/053/063/075/087/ 093/100/103 030/035/054/065/073/ 101 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 100/101/103 093 002/012/013/018/036
Notes
012/013/036 002/018 030/035/044/053/054/ 063/065/073/075/087/ 100/101/103 093
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 42
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Valve Housing Groups (continued) Pos # 53.096
ZF Part #
Description
Qty
1055 327 098 Piston
1
1060 327 104 Piston
1
53.100 53.104 53.110 53.130
1043 327 078 1056 327 075 0732 042 534 1060 327 045
Piston Stop Plate Compression Spring Piston
1 1 1 1
53.140
0732 041 781 Compression Spring
1
53.160
0732 042 477 Compression Spring 1056 327 131 Cover
1 1
1060 327 050 Cover
1
0736 101 066 Torx Screw M5x18
5
53.170
Where used (1060 040 ___) 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All
Notes
All All All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 43
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Valve Housing Groups (continued) Pos # 54.010
ZF Part #
Description
Qty
1060 327 043 Valve Housing 1060 327 081 Valve Housing
1 1
1060 327 085 Valve Housing
1
54.020 54.030 54.034
0732 042 567 Compression Spring 1056 328 013 Piston 0732 042 568 Compression Spring
1 1 1
54.036
1056 327 177 Piston 1056 328 025 Piston 1060 327 086 Piston
1 1 1
54.040
1043 326 307 Plug 1043 327 053 Plug
1 1
1043 327 087 Plug
1
1068 327 007 Support Plate
1
54.050
Where used (1060 040 ___) 002/012/013/018/036 030/035/054/065/073/ 101 044/053/063/075/087/ 093/100/103 All
Notes
All All 030/035/054/065/073/ 101 002/012/013/018/036 044/053/063/075/087/ 093/100/103 002/012/013/018/036 030/035/054/065/073/ 101 044/053/063/075/087/ 093/100/103 All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 44
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Valve Body – Valve Housing Groups (continued) Pos #
ZF Part #
Description
Where used
Qty
54.060 54.070 54.090
1060 327 044 Valve Orifice D=1.2 1060 327 126 Stop Plate 1043 326 169 Valve Spool
1 1 1
54.100
0732 041 819 Compression Spring
1
54.110 54.120
0732 042 504 Compression Spring 1068 327 007 Support Plate 0501 209 875 Pressure Regulator
1 1 1
0501 210 725 Pressure Regulator
1
54.120/010 0634 316 523 O-Ring
1
54.120/020 0734 313 220 O-Ring
1
54.130 54.140
1 1
1019 327 065 Fixing Plate 0736 101 094 Torx Screw M5x12
Notes
(1060 040 ___) All All All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 All
002/012/013/018/036 * Available in kit 1060 298 035 030/035/044/053/054/ 063/065/073/075/087/ * Available in kit 1060 298 033 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ * Available in kit 1060 298 033 093/100/101/103 * Available in kit 1060 298 031 002/012/013/018/036 * Available in kit 1060 298 035 All All
Note: Parts marked with * are only available in kits. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 45
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Selective Shims & Snap Rings 5HP19FLA Selective Snap Ring Pos # 10.340
Select. Parts 1056 310 054 1056 310 055 1056 310 056 1056 310 057 1056 310 058 1056 310 059 1056 310 060 1056 310 097
Description Clutch C Snap Ring Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
Qty 1 All
Where used (1060 030 ___)
Description Qty Intermediate Plate Shim 1 All Shim A=1.00 Shim A=1.20 Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80 Shim A=3.00 Shim A=3.20 Shim A=3.40 Shim A=3.60
Where used (1060 040 ___)
5HP19FLA Selective Shim Pos # 10.400
Select. Parts 0730 105 263 0730 105 264 0730 105 265 0730 105 266 0730 105 267 0730 105 268 0730 105 269 0730 105 270 0730 105 271 0730 105 272 0730 105 273 0730 105 274 0730 105 275 0730 105 276
5HP19FLA Selective Shim Pos # 35.040
Select. Parts 0730 007 517 0730 007 518 0730 007 519 0730 007 520 0730 007 521 0730 007 522 0730 007 523 0730 007 524 0730 007 525 0730 007 526 0730 007 527 0730 007 528 0730 007 529 0730 007 530 0730 007 531 0730 007 532
All Rights Reserved
Description Pinion Bearing Shim Shim A=0.97 Shim A=1.00 Shim A=1.03 Shim A=1.06 Shim A=1.09 Shim A=1.12 Shim A=1.15 Shim A=1.18 Shim A=1.21 Shim A=1.24 Shim A=1.27 Shim A=1.30 Shim A=1.33 Shim A=1.36 Shim A=1.39 Shim A=1.42
Qty 1 All
For Reference Only
Where used (1060 040 ___)
© 2003 ZF Industries, Inc. - Page 46
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Selective Shims & Snap Rings (continued) 5HP19FLA Selective Shim (continued) Pos # 35.040
Select. Parts 0730 007 533 0730 007 534 0730 007 535 0730 007 536 0730 007 537 0730 007 538 0730 007 539 0730 007 540 0730 007 541 0730 007 542 0730 007 543 0730 007 544 0730 007 545 0730 007 546 0730 007 547
Description Pinion Bearing Shim Shim A=1.45 Shim A=1.48 Shim A=1.51 Shim A=1.54 Shim A=1.57 Shim A=1.60 Shim A=1.63 Shim A=1.66 Shim A=1.69 Shim A=1.72 Shim A=1.75 Shim A=1.78 Shim A=1.81 Shim A=1.84 Shim A=1.87
Qty 1 All
Where used (1060 040 ___)
Qty 1 All
Where used (1060 040 ___)
5HP19FLA Selective Shim Pos # 35.080
Select. Parts 0730 005 451 0730 009 638 0730 005 452 0730 009 639 0730 005 453 0730 009 640 0730 005 454 0730 009 641 0730 005 455 0730 009 642 0730 005 456 0730 009 643 0730 005 457 0730 009 644 0730 005 458 0730 009 645 0730 005 459 0730 009 646 0730 005 460 0730 009 647 0730 005 461 0730 009 648 0730 005 462 0730 009 649 0730 007 549 0730 009 650 0730 007 550 0730 009 651
All Rights Reserved
Description Diff. Bearing Shim Shim A=1.00 Shim A=1.02 Shim A=1.05 Shim A=1.07 Shim A=1.10 Shim A=1.12 Shim A=1.15 Shim A=1.17 Shim A=1.20 Shim A=1.22 Shim A=1.25 Shim A=1.27 Shim A=1.30 Shim A=1.32 Shim A=1.35 Shim A=1.37 Shim A=1.40 Shim A=1.42 Shim A=1.45 Shim A=1.47 Shim A=1.50 Shim A=1.52 Shim A=1.55 Shim A=1.57 Shim A=1.60 Shim A=1.62 Shim A=1.65 Shim A=1.67
For Reference Only
© 2003 ZF Industries, Inc. - Page 47
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Selective Shims & Snap Rings (continued) 5HP19FLA Selective Shim (continued) Pos # 35.080
Select. Parts 0730 007 551 0730 009 652 0730 007 552 0730 009 653 0730 007 553 0730 009 654 0730 007 554 0730 009 655 0730 007 555 0730 009 656 0730 007 556
Description Diff. Bearing Shim Shim A=1.70 Shim A=1.72 Shim A=1.75 Shim A=1.77 Shim A=1.80 Shim A=1.82 Shim A=1.85 Shim A=1.87 Shim A=1.90 Shim A=1.92 Shim A=1.95
Qty 1 All
Where used (1060 040 ___)
Qty 1 All
Where used (1060 040 ___)
5HP19FLA Selective Shim Pos # 35.120
Select. Parts 0730 005 962 0730 009 657 0730 005 963 0730 009 658 0730 005 964 0730 009 659 0730 005 965 0730 009 660 0730 005 966 0730 009 661 0730 005 967 0730 009 662 0730 005 968 0730 009 663 0730 005 969 0730 009 664 0730 005 970 0730 005 970 0730 009 665 0730 009 665 0730 005 971 0730 005 971 0730 009 666 0730 009 666 0730 005 972 0730 005 972 0730 009 667 0730 009 667 0730 005 973 0730 005 973 0730 009 668 0730 009 668
All Rights Reserved
Description Diff. Cover Shim Shim A=1.00 Shim A=1.02 Shim A=1.05 Shim A=1.07 Shim A=1.10 Shim A=1.12 Shim A=1.15 Shim A=1.17 Shim A=1.20 Shim A=1.22 Shim A=1.25 Shim A=1.27 Shim A=1.30 Shim A=1.32 Shim A=1.35 Shim A=1.37 Shim A=1.40 Shim A=1.40 Shim A=1.42 Shim A=1.42 Shim A=1.45 Shim A=1.45 Shim A=1.47 Shim A=1.47 Shim A=1.50 Shim A=1.50 Shim A=1.52 Shim A=1.52 Shim A=1.55 Shim A=1.55 Shim A=1.57 Shim A=1.57
For Reference Only
© 2003 ZF Industries, Inc. - Page 48
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Selective Shims & Snap Rings (continued) 5HP19FLA Selective Shim (continued) Pos # 35.120
Select. Parts 0730 005 974 0730 005 974 0730 009 669 0730 009 669 0730 005 975 0730 005 975 0730 009 670 0730 005 976 0730 009 671 0730 005 977 0730 009 672 0730 005 978 0730 009 673 0730 005 979 0730 009 674 0730 005 980
Description Diff. Cover Shim Shim A=1.60 Shim A=1.60 Shim A=1.62 Shim A=1.62 Shim A=1.65 Shim A=1.65 Shim A=1.67 Shim A=1.70 Shim A=1.72 Shim A=1.75 Shim A=1.77 Shim A=1.80 Shim A=1.82 Shim A=1.85 Shim A=1.87 Shim A=1.90
Qty 1 All
Where used (1060 040 ___)
Qty 1 All
Where used (1060 040 ___)
5HP19FLA Selective Shim Pos # 35.330 35.350
Select. Parts 0730 007 577 0730 007 578 0730 007 579 0730 007 580 0730 007 581 0730 007 582 0730 007 583 0730 007 584 0730 007 585 0730 007 586 0730 007 587 0730 007 588 0730 007 589 0730 007 590 0730 007 591 0730 007 592 0730 007 593 0730 007 594 0730 007 595 0730 007 596 0730 007 597
All Rights Reserved
Description Idler Gear Shim Pinion Gear Shim Shim A=1.00 Shim A=1.05 Shim A=1.10 Shim A=1.15 Shim A=1.20 Shim A=1.25 Shim A=1.30 Shim A=1.35 Shim A=1.40 Shim A=1.45 Shim A=1.50 Shim A=1.55 Shim A=1.60 Shim A=1.65 Shim A=1.70 Shim A=1.75 Shim A=1.80 Shim A=1.85 Shim A=1.90 Shim A=1.95 Shim A=2.00
For Reference Only
© 2003 ZF Industries, Inc. - Page 49
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Selective Shims & Snap Rings (continued) 5HP19FLA Selective Shim Pos # 35.340
Select. Parts 0730 007 598 0730 007 599 0730 008 068 0730 008 069 0730 008 070 0730 008 071 0730 008 072 0730 008 073 0730 008 074 0730 008 075 0730 008 076 0730 008 077 0730 008 078 0730 008 079 0730 008 080 0730 008 081 0730 008 082 0730 008 083 0730 008 084
Description Qty Output Shaft Gear Shim 1 All Shim A=1.00 Shim A=1.05 Shim A=1.10 Shim A=1.15 Shim A=1.20 Shim A=1.25 Shim A=1.30 Shim A=1.35 Shim A=1.40 Shim A=1.45 Shim A=1.50 Shim A=1.55 Shim A=1.60 Shim A=1.65 Shim A=1.70 Shim A=1.75 Shim A=1.80 Shim A=1.85 Shim A=1.90
Where used (1060 040 ___)
5HP19FLA Selective Shim Pos # 37.040
Select. Parts 0730 007 837 0730 007 838 0730 007 839 0730 007 840 0730 007 841 0730 007 842 0730 007 843 0730 007 844 0730 007 845 0730 007 846 0730 007 847 0730 007 848 0730 007 849
All Rights Reserved
Description Output Shim Shim A=6.20 Shim A=6.40 Shim A=6.60 Shim A=6.80 Shim A=7.00 Shim A=7.20 Shim A=7.40 Shim A=7.60 Shim A=7.80 Shim A=8.00 Shim A=8.20 Shim A=8.40 Shim A=8.60
Qty 1 All
For Reference Only
Where used (1060 040 ___)
© 2003 ZF Industries, Inc. - Page 50
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Selective Shims & Snap Rings (continued) 5HP19FLA Selective Snap Ring Pos # 70.010/230
Select. Parts 0730 513 293 0730 513 294 0730 513 295 0730 513 296 0730 513 297 0730 513 298 0730 513 299 0730 513 300 0730 513 301 0730 513 302
Description Clutch A Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
Qty 1 All
Where used (1060 040 ___)
Qty 1 All
Where used (1060 040 ___)
Qty 1 All
Where used (1060 040 ___)
5HP19FLA Selective Snap Ring Pos # 71.130
Select. Parts 0730 513 613 0730 513 614 0730 513 615 0730 513 567 0730 513 616 0730 513 617 0730 513 618 0730 513 619 0730 513 620 0730 513 621 0730 513 622
Description Clutch E Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.50 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
5HP19FLA Selective Snap Ring Pos # 72.100
Select. Parts 1056 372 069 1056 372 070 1056 372 071 1056 372 072 1056 372 073 1056 372 074 1056 372 097
All Rights Reserved
Description Clutch B Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20
For Reference Only
© 2003 ZF Industries, Inc. - Page 51
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Selective Shims & Snap Rings (continued) 5HP19FLA Selective Snap Ring Pos # 73.010/200
Select. Parts 0730 513 299 0730 513 300 0730 513 301 0730 513 302 0730 513 362 0730 513 364 0730 513 568 0730 513 569 0730 513 570 0730 513 571 0730 513 667
Description Clutch D Snap Ring Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=4.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60 Snap Ring A=3.80 Snap Ring A=4.20
Qty 1 All
Where used (1060 030 ___)
Qty 1 All
Where used (1060 030 ___)
Qty 1 All
Where used (1060 040 ___)
5HP19FLA Selective Snap Ring Pos # 73.080
Select. Parts 0730 513 212 0730 513 220 0730 513 221 0730 513 222 0730 513 223 0730 513 224 0730 513 439 0730 513 440 0730 513 441
Description Clutch G Snap Ring Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40
5HP19FLA Selective Snap Ring Pos # 77.010/210
Select. Parts 0730 513 210 0730 513 211 0730 513 219 0730 513 212 0730 513 220 0730 513 221 0730 513 222 0730 513 223 0730 513 224
All Rights Reserved
Description Clutch F Snap Ring Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80
For Reference Only
© 2003 ZF Industries, Inc. - Page 52
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Kit Content 5HP19FLA Fiber Clutch Kit – 1060 298 022 Pos # 10.300
ZF Part #
Description
Qty
1060 210 037 Friction Plate C
5
70.010/210 1060 270 039 Friction Plate A
5
71.110
1060 271 008 Friction Plate E
5
72.080
1060 272 009 Friction Plate B
2
73.010/180 1060 273 023 Friction Plate D
6
73.060
1060 277 031 Friction Plate G
4
77.010/200 1060 277 031 Friction Plate F
5
Where used (1060 040 ___) 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103
Notes 030/054/065/073/101 use 3 pieces 030/054/073/101 use 4 pieces 030/054/073/101 use 4 pieces
030/054/073/101 use 5 pieces 030/054/073/101 use 3 pieces 030/054/073/101 use 4 pieces
5HP19FLA Fiber Clutch Kit – 1060 298 024 Pos #
ZF Part #
10.300 70.010/210 71.110 72.080
1019 273 019 1050 202 002 1050 230 032 1060 272 003
Description
Qty
Where used
Notes
(1060 040 ___) 002/012/013/018/036 002/018 use 4 pieces
Friction Plate C Friction Plate A Friction Plate E Friction Plate B
5 5 5 2
73.010/180 1050 217 002 Friction Plate D
6
002/012/013/018/036
73.060 1056 277 036 Friction Plate G 77.010/200 1056 277 036 Friction Plate F
4 5
002/012/013/018/036 018 uses 4 pieces
002/012/013/018/036 018 uses 4 pieces 002/012/013/018/036 018 uses 4 pieces 002/012/013/018/036 002/012/013/018/036 use 5 pieces 002/012/013/018/036 018 uses 3 pieces
5HP19FLA Steel Kit – 1060 298 025 Pos #
ZF Part #
Description
Qty
10.290
1060 310 027 Steel Plate C
3
10.310
1060 310 027 End Plate C
1
70.010/200 70.010/220 71.100 71.120 72.070 72.090 73.010/170 73.010/190 73.050
1060 370 002 1060 370 003 1060 371 002 1060 371 003 1060 372 002 1060 372 003 1060 370 002 1060 370 003 1060 377 003
5 1 5 1 2 1 6 1 4
Steel Plate A End Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D Steel Plate G
Where used
Notes
(1060 040 ___) 030/035/054/065/073/ 101 030/035/054/065/073/ 101 All 030/054/073/101 use 4 pieces All All
030/054/073/101 use 4 pieces
All All All All
030/054/073/101 use 4 pieces
All All
030/054/073/101 use 3 pieces
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 53
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Kit Content (continued) 5HP19FLA Steel Kit – 1060 298 025 (continued) Pos #
ZF Part #
Description
Where used
Qty
73.070 1060 377 004 End Plate G 77.010/190 1060 377 002 Steel Plate F
1 6
(1060 040 ___)
Notes
All All
030/054/073/101 use 5 pieces
5HP19FLA Steel Kit – 1060 298 026 Pos #
ZF Part #
Description
Qty
Where used
10.290
1060 310 004 Steel Plate C
5
10.310
1060 310 005 End Plate C
1
70.010/200 70.010/220 71.100 71.120 72.070 72.090
1060 370 002 1060 370 003 1060 371 002 1060 371 003 1060 372 002 1060 372 003
Steel Plate A End Plate A Steel Plate E End Plate E Steel Plate B End Plate B
5 1 5 1 2 1
73.010/170 1060 370 002 Steel Plate D
6
All
73.010/190 73.050 73.070 77.010/190
1 4 1 6
All
1060 370 003 1060 377 003 1060 377 004 1060 377 002
End Plate D Steel Plate G End Plate G Steel Plate F
Notes
(1060 040 ___) 002/012/013/018/036/ 044/053/063/075/087/ 002/018 use 4 pieces 093/100/103 002/012/013/018/036/ 044/053/063/075/087/ 093/100/103 All 018 uses 4 pieces All All
018 uses 4 pieces
All All All 002/012/013/018/036 use 5 pieces
All
018 uses 3 pieces
All All
018 uses 5 pieces
5HP19FLA Overhaul Kit – 1060 298 031 Pos #
ZF Part #
01.010/130 01.250 01.260 01.270 01.280 03.020 03.120 03.130 10.010/160 10.030 10.190 10.200 10.360 10.370 10.380 10.440 27.188
0734 313 060 0734 319 624 0501 318 572 0734 317 268 0734 317 227 1056 303 031 0636 308 026 0734 313 176 0734 310 316 0734 313 178 0734 313 006 0734 313 117 0734 313 162 0734 401 158 0734 401 213 0750 112 076 0501 314 645 1068 227 039
Description
Where used
Qty
O-Ring Shaft Seal Screw Plug M10x1 Sealing Sleeve Sealing Sleeve Gasket Screw Plug M16x1.5 O-Ring Shaft Seal O-Ring O-Ring O-Ring O-Ring Piston Ring Piston Ring Usit Ring Rubber Part Piston
2 1 1 5 3 1 1 1 1 1 1 1 1 2 1 9 1 1
(1060 040 ___)
Notes
All All All All All All All All All All All All All All All All All All
Early valve body Late valve body
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 54
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Kit Content (continued) 5HP19FLA Overhaul Kit – 1060 298 031 (continued) Pos # 27.198 27.208 27.220
27.340/116 27.420/020 35.070 35.146 35.150/120 35.220/120 35.230/020 35.240 35.280 35.370 36.220 36.230/120 36.280 36.340 36.350 37.010 37.080/120 37.240 51.302 51.498
ZF Part # 0501 314 645 1068 227 039 0501 314 645 1068 227 039 1060 327 069
Description Rubber Part Piston Rubber Part Piston Gasket
1 1 1 1 1
1060 327 090 Gasket
1
0501 209 253 0501 314 578 0750 111 399 0734 313 155 0734 310 342 0734 319 419 0501 313 484 0734 317 262 0734 319 529 0636 308 025 0734 307 291 0734 319 588 1058 336 021 0636 308 024 0636 308 025 1056 337 013 0734 319 604 0734 319 547 0734 313 190 0734 313 090
2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
O-Ring Sealing Ring Shaft Seal O-Ring Shaft Seal Shaft Seal O-Ring Sealing Ring Shaft Seal Screw Plug M18x1.5 Sealing Ring Shaft Seal Gasket Screw Plug M12x1.5 Screw Plug M12x1.5 Gasket Shaft Seal Double Seal O-Ring O-Ring
51.680/010 0734 313 219 O-Ring
3
51.680/020 54.120/020 70.010/120 70.010/130 70.020 71.020 71.030 71.060 71.070 71.086 71.150 71.160 72.050 72.060 73.010/130 73.010/140 73.022
3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
0734 313 134 0734 313 220 0734 313 014 0734 313 029 0734 313 163 0734 317 256 0734 317 190 0734 313 022 0734 313 027 0734 313 008 0734 313 160 0734 313 211 0734 313 010 0734 313 007 0301 302 059 0734 313 006 0734 313 021
Where used
Qty
O-Ring O-Ring O-Ring O-Ring O-Ring Piston Ring Sealing Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring
Notes
(1060 040 ___) All All
Early valve body Late valve body
All All
Early valve body Late valve body
002/012/013/018/036 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 All All All All All All All All All All All All All All All All All All All All 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 002/012/013/018/036 002/012/013/018/036 All All All All All All All All All All All All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 55
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog 5HP19FLA Kit Content (continued) 5HP19FLA Overhaul Kit – 1060 298 031 (continued) Pos #
ZF Part #
73.024 73.100/140 73.130 73.140 77.010/130 77.010/140 77.010/230 77.010/250
0734 313 010 0734 313 086 0734 317 205 0734 317 205 0734 313 008 0734 313 010 0734 313 135 0734 317 219
Description
Where used
Qty
O-Ring O-Ring Piston Ring Piston Ring O-Ring O-Ring O-Ring Piston Ring
1 2 1 1 1 1 1 1
Notes
(1060 040 ___) All All All All All All All
Use with early Cylinder F
All
Use with early Cylinder F
5HP19FLA Solenoid Kit – 1060 298 033 Pos #
ZF Part #
Description
Qty
51.660
0501 316 463 Solenoid Valve
3
51.680
0501 210 019 Pressure Regulator
3
51.680/010 0734 313 219 O-Ring
3
54.120
1
0501 210 725 Pressure Regulator
54.120/010 0634 316 523 O-Ring
1
Where used (1060 040 ___) 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103 030/035/044/053/054/ 063/065/073/075/087/ 093/100/101/103
Notes
5HP19FLA Solenoid Kit – 1060 298 035 Pos #
ZF Part #
Description
Qty
Where used
51.660
0750 132 122 Solenoid Valve
3
(1060 040 ___) 002/012/013/018/036
51.680
0501 208 542 Pressure Regulator
4
002/012/013/018/036
51.680/020 0734 313 134 O-Ring 54.120 0501 209 875 Pressure Regulator 54.120/020 0734 313 220 O-Ring
4 1 1
002/012/013/018/036
Notes 002/012/013/018/036 use 3 pieces
002/012/013/018/036 002/012/013/018/036
5HP19FLA Filter Kit – 5HP19FKFL Pos # 03.020 03.120 03.130
ZF Part #
1056 303 031 0636 308 026 0636 302 102 0734 313 176 27.420 0501 209 251 27.420/020 0501 314 578
Description
Where used
Qty
Gasket Screw Plug M16x1.5 Screw Plug M30x1.5 O-Ring Filter Sealing Ring
1 1 1 1 1 1
(1060 040 ___)
Notes
All All All All All All
Note: Above listed parts are not sold individually. All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 56
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog Quotation / Order Form FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date:
Purchase Order #:
Customer Information Company Name: Street: Phone #: Email:
Contact: City, State & Zip: Fax #: Customer #:
Shipping Information Ship To: Street: Request Date:
Attention: City, State & Zip: Ship via:
Vehicle Information Make: Model Year:
Model: Transmission Spec:
Order Information Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Qty
Pos. #
ZF Part #
Signature:
All Rights Reserved
Description / Cust. Ref. No.
Date:
For Reference Only
© 2003 ZF Industries, Inc. - Page 57
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog Notes
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 58
Driveline and Chassis Technology
5HP19FLASPC0203
ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email
[email protected] Web www.zf-group.com
Steering systems that fit right the first time, have our name on them.
A steering system is an important safety component in a vehicle and must be properly maintained. With this in mind, a steering system must be flushed EVERY TIME a component of the system gets replaced, no matter if the components are new or remanufactured.
ZF Recommended Steering Systems Flushing Procedure Equipment Needed: - Safety Glasses - Empty Bottle for contaminated oil - Screwdriver - Manufacturers’ Recommended Power Steering Fluid 1- Clean the outside of the oil reservoir and the surrounding area to ensure no dirt or foreign particles get into the oil reservoir. 2- With a screwdriver, loosen the clamp holding the return line connection between the steering gear and the oil reservoir. Disconnect the oil line from the oil reservoir. 3- Insert the end of the return line into an empty bottle and cap the oil reservoir return connection with a plug. 4- While wearing safety glasses, start the engine and fill the oil reservoir with fresh power steering fluid while turning the steering from side to side to purge all oil out of the system. (Use recommended fresh fluid to flush the system.) 5- Turn off the engine and remove oil reservoir from bracket. Flush out debris or particles from reservoir into container. Check oil contamination for metal or foreign particles by filtering the contaminated oil with a coffee filter. - Fine metal shaving means a normal wear and tear of the power steering pump. - If metal chips are present, replace power steering pump. - If black rubber particles are present, the pressure/return line inner lining is disintegrated. Replace the pressure/return line. 6- Check the oil reservoir condition for cracks. If the oil reservoir is cracked, replace the oil reservoir. If reservoir has no cracks, just replace the oil filter. If filter is integrated inside the oil reservoir and cannot be removed for oil filter change, replace entire reservoir. 7- Check the condition of the pressure/return oil line for cracks, soft or sweat spots. If any of these conditions exist, replace lines. 8- Check all banjo bolt connections for blockage. If blocked, clear connections by appropriate method (air hose, fluid, etc.) 9- Reconnect oil reservoir into bracket. 10- Connect return line to oil reservoir. 11- Top off oil reservoir with manufacturers’ recommended fluid. 12- Start engine and turn steering from lock to lock to purge air out of the system. Caution: Do not hold steering gear from lock to lock for more than 30 second. This could cause the steering system to overheat. 12- Check for oil leakage and top off power steering fluid to recommended level.
The smallest particle can cause the system to leak or even fail. A clean system is a REQUIREMENT for acceptable service life. WWW.zf-group.com e-mail:
[email protected]
PPINS250
Teleph one: 1 800 660-9631 Address: 777 Hickory Hills Drive Vernon Hills Il 60061 Rev 00
05/12/03
Vehicle Alfa Romeo 164
Year
Application
OE Part No.
OE Service Part No.
Gear Part No.
Pump No.
1987-98
All
60561557
7681955122ZW
1985-92 1989-93
All
60533929 60561556
8601955112ZW* 7681955175ZW
1987-89 1985-92
w/Air All
60531766 60564342
1985-92
All
60533802
8601955117ZW
1990-93
All
60577460
7681955215ZW *
1988-92 1988-92 1988-92 1988-92 1990-91 1988-95 1989-92 1990-91 1993-95
Audi 80/90, 80/90 quattro 4 Cyl., Quattro>>89-K-133760 Quattro>>8A-L100000 5 cyl. 3 spd. Automatic Coupe Quattro Quattro-8A-M-054850>> Quattro 8A-M-000001>> Quattro 89-K-133761>>8A-M-054849 Audi 80/90, 80/90 quattro, cabriolet
026145155B 811422065F 034145165 893422066A 054145165G 8G1422065B 8G0145165 893422066B 050145155C
026145155BX 811422065FX 034145165X 893422066AX 054145165GX 8G1422065BX 8G0145165X 893422066BX 050145155CX
1989-90 1989-91 1989-91 1992-94
200 2.2 20V Quattro All All 5000 / 100 quattro / 200 quattro 100 Quattro
054145155B 443442065L 034145155D 054145165L
054145155BX 443422065LX 034145155DX 054145165LX
1989-91 1989-91 1991-94 1992-97 1992-98 1995-98 1998-01
All 5000 / 100 quattro / 200 quattro 100 non-servotronic V8 and 100 quattro Avant A6 / S6 Quattro A6 / S6 quattro Avant A6 / S6 Quattro
034145155AX 443442065L 4A1422065AD 4A1422065AN 048145155F 054145165L 4B0145156
034145155AX 443422065LX 4A1422065ADX 4A1422065ANX 048145155FX 054145165LX 4B0145156X
1980-87 1980-87 1982-87
All including quattro All except automatic 5cyl. Automatic
049145155 811422065F 811422065G
049145155X 811422065FX 811422065GX
1978-83 1984-88 1984-91
All All 5 Cyl.
035145155B 443422065L 034145155D
035145155BX 443442065LX 034145155DX
7847955226ZW
1997-00
All
1J1422055S
1J1422061SX
7891955125ZW*
1996-02 1996-98 1996-98 1996-99 1998-02
1.8L & A4Q 1.8L 8D-V-198001>> A4/S4/Avant quattro (6cyl.) 1.8L & A4Q 1.8L>>8D-V-198000 A4/S4 / Avavnt Quattro (6cyl.) 4 cyl Avant / S4 / Avant Quattro
8D0145156K 8D0145156 8D0145156A 8D1422052C 8D1422052B
8D0145156KX 8D0145156X 8D0145156AX 8D1422052CX 8D1422052BX
7852974689ZW* 7852974682ZW*
1998-01 2001-03
Avant A6 / S6 Quattro A6 allroad quattro
4B1422052E 4B1422052E
4B1422052EX 4B1422052EX
7852993194E* 7852993194E*
1981-87 1990-91 1990-91 1990-91 1990-91 1990-91
Automatic Quattro >>8B-L-006900 Quattro 8B-L-006901>>030000 Quattro 8B-M-000001>> Quattro 8B-M-000001>>040000 Quattro >>8B-L-030000
811422065G 034145165 054145165G 8G0145165 8G1422065B 893422066B
811422065GX 034145165X 054145165GX 8G0145165X 8G1422065BX 893422066BX
7881955135ZW*
7881955333ZW* 7881955155ZW*
1994-98 6 Cyl. >>8G-WK002289 1994-98 All
050145155C 8G1422065B
050145155CX 8G1422065BX
7881955333ZW*
1998-01
8N1422061D
8N1422061DX
7891955129ZW
Alfetta
Milano 8601955127ZW * 7830955123ZW *
Quadrifoglio Spider Audi 80/90 7681955128ZW 7881955133ZW* 8691955125ZW 7881955153ZW* 8691955148ZW* 7881955333ZW 8691955166ZW* 7881955155ZW 7681955266ZW*
100 /200 8601955146ZW* 7847955232ZW 8601955131ZW* 8691955159ZW*
100 /A6 8601955134ZW* 7847955226ZW 7847955238ZW* 7847991531ZW* 7681955265ZW* 8691955159ZW* 7692955134ZW*
4000 7671955140ZW 7881955133ZW* 7881955135ZW*
5000 7671955142ZW 8601955131ZW*
A3 A4 7691955235ZW* 7681955280ZW* 7681955281ZW*
A6
Audi Coupe 8691955125ZW 8691955148ZW* 8691955166ZW
Audi Cabriolet 7681955220ZW
Audi TT All
V8 * Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog. page # 2004 pump and steering catalog.xls
Vehicle
Year 1990-94 1990-94
Application Quattro Servotronic
OE Part No. 0770145155D 4A1422065AF
OE Service Part No. Gear Part No. 077145155DX 4A1422065AFX 7847991525ZW*
Pump No. 8601955140ZW*
BMW Oil reservoir All
32411097164
7672 472 232*
2002 All 1502-2002Tii
32112670002 32110035309
7413955171*
318 Series (E30) 1982-86 1984-85 1987-92 1987-92 1989-92
318i & 318iM10 318i & 318iM10 318i & 318is & 318isM42 318i & 318is & 318isM42 w/ airbag 318i & 318isM42
32131127086 32411141204 32131140833 32131140837 32411141201
32131127793 32411141207 32131140950 32131092335 32411141206
1991-93 1991-97 1998-99
318iM42 & 318isM42 318iM42 & 318iM44 318iM42 & 318iM44
32411141417 32131096240 32131096242
32411141419 32131096280 32131096281
7852955306ZW* 7852955307ZW*
1990-95 1991-97 1998-99
320i 320i 320i
32411141036 32131096240 32131096242
32411141037 32131096280 32131096281
7852955306ZW* 7852955307ZW*
2001
320i
32136753436
1991-97 1998-99
323i 323i
32131096240 32131096242
32131096280 32131096281
7852955306ZW* 7852955307ZW*
1997-98 1999
323i-Short rack 323i-Short rack
32131094927 32131097315
32131094927
7852955310ZW* 7852955329ZW*
1982-86 1987-91 1987-92
325e 325ix 325e & 325i w/ airbag
32131127086 32131701162 32131140837
32131127793 32139058992 32131092335
7832955109ZW 7832955127ZW 7832955167ZW*
1990-95 1991-97 1998-99
325i & 325is 325i & 325is 325i & 325is
32411141036 32131096240 32131096242
32411141037 32131096280 32131096281
7852955306ZW* 7852955307ZW*
2001
325i & 325Ci
32136753434
1991-97 1998-99
328i 328i
32131096240 32131096242
1997-98 1999
328i 328i
32131096283 32131097315
1974-81
518,518i
32131110169
32131111873
8052955172ZW
1981-87
518,518i
32131124700
32131125855
8052955206ZW
1972-81
520M10,520M20,520i
32131110169
32131111873
8052955172ZW
1980-87
520i
32131124700
32131125855
8052955206ZW
1997-01 1995-98
523i
32131096026 32411092741
32131096144
7852955304ZW*
1997-01 1995-98
520M52
32131096026 32411092741
32131096144
1981-87
524td,524D
32131124700
32131125855
8052955206ZW
1973-81
525
32131110169
32131111873
8052955172ZW
1981-87
525e.525i
32131124700
32131125855
8052955206ZW
1988-89 1988-89 1988-90 1988-96
525iM20 525iM20 Servotronic 525iM20 525i & 525iM50 w/ self-leveling
1135672 32131134387 32411133386 32411141249
32131466387 32131134389 32411133158 32411141283
8051955114ZW 8051991101ZW
7832955109ZW 7681955249ZW* 7832955163ZW* 7832955167ZW* 7681955250ZW*
318 Series (E36) 7681955252ZW*
320 Series (E36) 7681955230ZW*
320 Series (E46) 7852955334ZW*
323 Series (E36)
323 Series (E46)
325 Series (E30)
325 Series (E36) 7681955230ZW*
325 Series (E46) 7852955334ZW
328 Series (E36) 32131096280 32131096281
7852955306ZW* 7852955307ZW*
328 Series (E46) 7852955310ZW* 7852955329ZW*
518 Series (E12) 518 Series (E28) 520 Series (E12) 520 Series (E28) 520 Series (E39) 7691974508E*
523 Series (E39) 7852955304ZW* 7691974508E*
524 Series (E28) 525 Series (E12) 525 Series (E28) 525 Series (E34)
7681955168ZW* 8691955154ZW*
* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog. page # 2004 pump and steering catalog.xls
Vehicle
Year 1990-91 1990-96 1990-96
Application 525iM50 525i & 525iM50 525i & 525iM20 &525iM50
OE Part No. 32411134594 32131139739 32131138741
OE Service Part No. Gear Part No. 32411134596 32131139735 8051955130ZW* 32131138743 8051991112ZW
1995-96 1997-01
525i 525TD,525TDS
32131093675 32131096026 32411092741
32131093886 32131096144
Pump No. 7681955177ZW*
525 Series (E39) 7852955272ZW 7852955304ZW* 7691974508E*
528 Series (E12) 1974-81
528,528i
32131110169
32131111873
8052955172ZW
1981-87
528i
32131124700
32131125855
8052955206ZW
1997-01 1995-98 1999-01
528i
32131096144
7852955304ZW*
528i
32131096026 32411092741 32131096029
32131096145
7852991165ZW*
1992-95 1992-95 1992-95
530i,530iM60 530iM60 530i,530iM60 Servotronic
32131139285 32411141570 32131138693
32131139681 32411141570 32131141483
8054955230ZW
1997-01
530D
32131096026
32131096144
7852955304ZW*
1981-87
533i
32131124700
32131125855
8052955206ZW
1980-81
535i
32131110169
32131111873
8052955172ZW
1981-87
535i
32131124700
32131125855
8052955206ZW
1990-96 1988-89 1990-96 1988-96 1988-93
535i 535i Servotronic 535i Servotronic 535i w/ self-leveling 535i
32131139739 32131134387 32131138741 32411141249 32411141057
32131139735 32131134389 32131138743 32411141283 32411141058
8051955130ZW* 8051991101ZW 8051991112ZW
1992-95 1992-95 1992-95
540i 540i 540i Servotronic
32131139285 32411141570 32131138693
32131139681 32411141570 32131141483
8054955230ZW
1998-01 1995-01 1995-03
540ip Servotronic 540i 535i, 540i
32131095191 32131095189 32411141570
32131095191 32131095189 32411141570
8074991103ZW* 8074955303ZW*
1979-82
628CSi
32131110169
32131111873
8052955172ZW
1975-82
630CS
32131110169
32131111873
8052955172ZW
1983 1975-82
633CSi 633CSi
32131126546 32131110169
32131126621 32131111873
8052955213ZW 8052955172ZW
1983 1977-82 1983-89 1983-89 1983-89
635CSi 635CSi M635CSi with Servotronic M635CSi with Servotronic M635CSi
32131126546 32131110169 3213113379 32411134090 32132225120
32131126621 32131111873 32131134107 32411134091 32132225121
8052955213ZW 8052955172ZW 8054991105ZW
1986-89
730iM30 &730iLM30
32131131278
32131468049
8054955203ZW
1977-78 1977-79 1979-86 1980-86
32131123134 32411123355 32131123303 32411123356
32131123137 32411123432 32131123474 32411123476
8055955104ZW
1979-86
733i 733 733i 733 .. 735i
32131123303
32131123474
8051955101ZW
1986-89 1986-89 1990 1991-92 1986-94 1986-90
735iM30 & 735iLM30 735i & 735iL 735i & 735iL 735i & 735iL Servotronic 735i & 735iL w/ self-leveling 735i
32131132278 32134403688 32131136807 32131138273 32411132277 32411131239
32131468049
8054955203ZW 8054991112ZW* 8054991115ZW 8054991119ZW
528 Series (E28) 528 Series (E39) 7691974508E*
530 Series (E34) 32411141570ZW* 8054991139ZW
530 Series (E39) 533 Series (E28) 535 Series (E12) 535 Series (E28) 535 Series (E34)
8691955154ZW* 7681955237ZW*
540 Series (E34) 32411141570ZW* 8054991139ZW
540 Series (E39)
32411141570ZW*
628 Series (E24) 630 Series (E24) 633 Series (E24)
635 Series (E24)
7682955105ZW 8052955225ZW
730 Series (E32) 733 Series (E23)
735 Series (E23)
7672955260ZW 8051955101ZW 7672955270ZW
735 Series (E32)
32131136825 32131138565 32411132726 32411130556
8692955106ZW 7682955102ZW*
* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog. page # 2004 pump and steering catalog.xls
Vehicle 740 Series (E32)
Year
Application
OE Part No.
OE Service Part No. 32131138695 32131138697
Gear Part No.
1992-94 1992-94
740i & 740iL 740i & 740iL Servotronic
32131138685 32131138687
1993-97 1994-01
740i & 740iL 740iLM62 & 740iLP & 740iM42
32131095185 32131095187
1986-89 1990 1991-94 1986-94
750iL 750iL Servotronic 750iL Servotronic 750iL w/ self-leveling
32134403688 32131136809 1138274 32411132277
1994-01
750iL & 750iLP Servotronic
32131095187
1993-97 1993-97
840i & 840Ci 840i & 840Ci
32131138689 32131138691
32131138699 32131138868
8054955228ZW 8054991128ZW
1989-94 1993-97 1991-93 1989-94 1989-94
850i & 850CiM70 850CiM73 Servotronic 850i & 850CiM70 Servotronic 850i & 850CiM70 850i & 850CiM70 w/ self-leveling
32131139623 32131138691 3213136818 32411137549 32411141357
32131139625 32131138868 32131138858 32411137550 32411141360
8054955238ZW* 8054991128ZW 8054991122ZW
1985-90 1986-90
All except M Sport E3 All
32412226222 32132225555
32412226223 32132225556
1993-00 1991-97 1992-96 1998-99
M3 & M3 3.2 M3 3.2 All except 3.2 M3 3.2
32412227196 32131096240 32132227192 32131140956
32412227197 32131096280 32132227191
1989-93 1989-93
M5 3.6 M.5 3.6 w/ self-leveling
32132226922 32412226399
32132226923 32412226402
8054955236ZW*
1982-88 1983-88 1981-87 1988-89
All Servotronic All All
32132225120 32131133379 32411129465 32411134090
32132225121 32131134107 32411129697 32411134091
8052955225ZW 8054991105ZW
1993-00 1995-98 1996-01
Z3 M3.2S5 Z3 1.9 (Z3) Z3 2.5 & 2.5I & 2.8 & 3.0i Z3
32412227196 32411092603 32411092898
32412227197 32411092604 32411093039
1999-03 1999-03 2001-03 2001-03 2001-03
32136761823 32136761822 32416757914 32411096434 32416756737
32136761823
Servotronic rack 3.0 4.4i, 4.6is-LuK pump 4.4i, 4.6is
1977-83 1978-80
Mirafiori Mirafiori
4387369 4427842
1992-94 1994-97
All 3.2& 4.0
MMA3891BA MNA8110AB
1996-00
Servotronic
MNC3901AD
1994-97
12 cyl.
MNA8111BB
1994-97
From (V) 720125- (V) 812255
MNA3891AB
1994-97
All
MNA8110AB
1991-96 1993-96
6 cyl. 12 cyl.
MHD3891CA MHD9591AA
Pump No.
8054955226ZW 8054991126ZW
740 Series (E38) 8075955303ZW 8075991107ZW*
750 Series (E32) 32131136827 32131138566 32411132726
8054991112ZW* 8054991116ZW 8054991120ZW 8692955106ZW
750 Series (E38) 8075991107ZW*
840 Series (E31)
850 Series (E31)
7682955106ZW 8692955116ZW
M3 (E30) 7681955153ZW 7832955133ZW
M3 (E36) 7681955259ZW* 7852955306ZW* 7852955237ZW 7852955307ZW*
M5 (E34) 8692955112ZW
M6 (E24)
7681955151ZW* 7682955105ZW
Z3 7681955259ZW* 7691974514ZW* 7691974516ZW*
X5 7852974879ZW* 7852993434ZW* 7692974526E 32411096434ZW 7692974524E
6756737
Fiat 131 7672955232ZW 7840955109ZW
Jaguar XJ6 7852974290E* MNA8110ABE
7682955126ZW*
XJ8 7852993149E*
XJ12 7682955127ZW*
XJ 7852991135E*
XJR MNA8110ABE
7682955126ZW
XJS 7852974239E* 7852974235E
Lancia * Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog. page # 2004 pump and steering catalog.xls
Vehicle
Year
Application
OE Part No.
OE Service Part No.
Gear Part No.
Pump No.
Beta 1974-80 1974-84
GC90336 82345204
7672955201ZW 7844955114ZW*
Trevi 1980-84
2.0 L
82376575
7671955101ZW
2000-03 2000-03
R50 R50, R53
6764156 6760248
1992-98 1994-96
C180T C280T
A2104660501 A2104662101
A2104660501/0080 A2104662101/0080
7682900504ZW * 8691900501ZW
1982-84 1984-93 1984-90 1986-91
190D & 190E (2.3) 190D & 190E 1.8, 2.0, 2.3 190E 2.3, 2.6, 3.2 AMG E Class 190E 2.6
A2014601480 A2014601880 A1244601180 A2014602480
A2014601480/0080 A2014601880/0080 A1244601180/0080 A2014602480/0080
7671900406ZW * 7682900111ZW 7682900112ZW 7682900114ZW
A1264601380
A1264601380/0080
7672900448ZW *
A2104660501 A2104662101
A2104660501/0080 A2104662101/0080
7682900504ZW * 8691900501ZW
A2104660501 A2104662101
A2104660501/0080 A2104662101/0080
7682900504ZW * 8691900501ZW
MINI Cooper 7891974234ZW* 7625955106E*
Mercedes-Benz C180 AMG (W202)
190 (W201)
200 (W123) G Class 1974-87 C200 AMG (W202) 1992-98 1993-96
C200T C200T
C220 AMG (W202) 1992-98 W/O self-leveling 1993-96 W/ self-leveling CLK 320, C 280, E 240, E 280, E 320, E 430, SLK320 (2001) 1997-03 230 (C124) 1984-91 230TE 230 (W123) G Class 1974-87 230C & 230CE & 230E C230 AMG (W202) 1992-98 C230T 1993-96 C230T 240 (W123 ) G Class 1974-87 240D C240 AMG (W202) 1992-98 C240T 1993-96 C240T 250D 4-MATIC (W124) 1984-92 250TD & E250 260E Coupe/Roadster 1984-90 260E 280 (W116/126) 1974-91 280S & 289SE & 280SEL 280 (R/C 107) 1974-87 280 SL & 280SLC 200 Series 1992-98 SL280 C Class 1993-96 SL280 C Class 280 (W123) G Class 1974-87 280C & 280CE & 280E C280 AMG (W202) 1992-98 C280T 1993-96 C280T E280 (C/W 124) 1992-98 280E & 280TE 1993-96 280E & 280TE 300 (W123) G Class 1974-87 300D & 300GD (GE) 300D 4-MATIC (W124) 1984-92 300TD & 300D 300SL Coupe/Roadster 1984-90 300E, 300TE, 300CE, 300SL E320 (C/W 124) 1992-98 320CE 1993-96 320CE 320 (R/C 107) 1992-98 SL320 1993-96 SL320 C Class
002 460 12 01
7691 955 501E
A1244600980
A1244600908/0080
7682900110ZW
A1264601380
A1264601380/0080
7672900448ZW *
A2104660501 A2104662101
A2104660501/0080 A2104662101/0080
7682900504ZW * 8691900501ZW
A1264601380
A1264601380/0080
7672900448ZW *
A2104660501 A2104662101
A2104660501/0080 A2104662101/0080
7682900504ZW * 8691900501ZW
A1244600280
A124460080/0080
7682900108ZW
A1244601180
A1244601180/0080
7682900112ZW
A1264601680
A1264601480/0080
7672900446ZW
A1264601380 A2104660501 A2104662101
A1264601380/0080 A2104660501/0080 A2104662101/0080
7672900448ZW * 7682900504ZW * 8691900501ZW
A1264601380
A1264601380/0080
7672900448ZW *
A2104660501 A2104662101
A2104660501/0080 A2104662101/0080
7682900504ZW * 8691900501ZW
A2104660501 A2104662101
A2104660501/0080 A2104662101/0080
7682900504ZW * 8691900501ZW
A1264601380
A1264601380/0080
7672900448ZW *
A1244600280
A124460080/0080
7682900108ZW
A1244601180
A1244601180/0080
7682900112ZW
A2104660501 A2104662101
A2104660501/0080 A2104662101/0080
7682900504ZW * 8691900501ZW
A2104660501 A2104662101
A2104660501/0080 A2104662101/0080
7682900504ZW * 8691900501ZW
* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog. page # 2004 pump and steering catalog.xls
Vehicle 350 (W116/126)
Year
Application
OE Part No.
1974-91 350SE & 350SEL A1264601680 350 (R/C 107) 200 Series 1974-87 350SL & 350SLC A1264601380 380 (R/C 107) 200 Series 1974-87 380SL & 380SLC A1264601380 420 (W126) 1974-91 420SE,420SEL A1264601680 450 (W116/126) 1974-91 450SEL A1264601680 1978-79 450SEL 6.9 (W116) A1164602980 450 (R/C 107) 200 Series 1974-87 450SL & 450SLC A1264601380 500 (W126) 1974-91 500SE & 500SEL A1264601680 500 (R/C 107) 200 Series 1974-87 500SL A1264601380 All E Class (W210) 1995-01 Non-servotronic A2104602400 All E Class (W210) includes E55 AMG 1995-01 Parameter rack A2104602500 M Class 320 1998-01 All A1634600725 M Class 350 1998-01 All A1634600725 M Class 500 1998-01 All A1634600725 Porsche 911 1988-94 Turbo & Carrera 2 & Carrera 4 96434743202 1991-96 Turbo & Carrera 2 96434700904 1988-91 Turbo & Carrera Cabrio & Carrera 4 confirm96434700902 1993-97 Type 993 99334701100 914 1979-89 All 91434701005
OE Service Part No.
Gear Part No.
Pump No.
A1264601480/0080
7672900446ZW
A1264601380/0080
7672900448ZW *
A1264601380/0080
7672900448ZW *
A1264601480/0080
7672900446ZW
A1264601480/0080 A1164602980/0080
7672900446ZW 7672900406ZW
A1264601380/0080
7672900448ZW *
A1264601480/0080
7672900446ZW
A1264601380/0080
7672900448ZW * 8401955102ZW 8401991101ZW 7852974596ZW* 7852974596ZW* 7852974596ZW*
964347432BX 964347009DX 964347009BX 993347011X
7832955160ZW 7840955119ZW 7832955169ZW*
7681955245ZW
914347010EX
7820955112ZW*
928 1979-84 1980-95 1984-94
4.6S 928GTS 928 GTS
92834743105 92834701027 92834708900
928347431EX 928347010DX 928347089X
7840955123ZW *
7671955146ZW *
1974-89
930 Turbo
93034701000
930347010X
7820955114ZW *
1981-91 1986-88 1982-91
944,944S2,944T confirm OE part number t 94434743208 944S confirm OE part number to insure cor94434743204 All 94434701124
944347432CX 944347432DX 944347011BX
1998-03 1998-03 1998-04
All except all-season tires All-season tires
1J14220620 1J1422062F 1J0422154H
1J14220620X 1J1422062FX 1J0422154HX
7891955186ZW* 7891955179ZW*
1989-95 1989-95 1989-95
VR6 2.8L Corrado 1.8 (G60)
1H1422061D 6N0145157 037145157B
1H1422061DX 6N0145157X 037145157BX
7830955138ZW*
1993-99 1993-99 1999-01 1999-04 2000-03
All 2.8L All except all season tires or sport 2.0 liter All season tires
1H1422061D 6N0145157 1J1422061S 1J0422154H 1J1422062F
1H1422061DX 6N0145157X 1J1422061SX 1J0422154HX 1J1422062FX
7830955138ZW *
1993-99 1994-99 1999-03 1999-04 2000-03
2.8L GLX,GT,VR6 All except all season tires or sport 2.0 liter All season tires
6N0145157 1H1422061D 1J1422062D 1J0422154H 1J1422061F
6N0145157X 1H1422061DX 1J422062DX 1J0422154HX 1J1422061FX
2001-03
All except all season tires or sport
1J1422062D
1J1422062DX
7681955118ZW
930 944 7681955251ZW * 7681955139ZW * 7840955205ZW *
Volkswagen Beetle
7690955105E
Corrado 7691955213E* 7691974110ZW
Golf 7691955213E* 7891955125ZW 7690955105E* 7891955179ZW
Jetta 7691955213E* 7830955138ZW * 7891955186ZW* 7690955105E* 7891955105ZW
Jetta Wagon 7891955186ZW*
* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog. page # 2004 pump and steering catalog.xls
Vehicle Passat
Year
Application
OE Part No.
OE Service Part No.
Gear Part No.
1991-93 1992-97 1992-97 1992-94 1998-01 1998-03 1998-03 2001-03
Syncro/motion 1.8ltr. 2.8L VR6 1.6/1.8 .&syncro/4motion 6 cyl.&syncro/4motion 4cyl. & syncro/4motion 1.8L syncro/4 motion,1.6-2.01
037145157B 6N0145157 3A1422061E 357422061C 8D1422052C 8D1422052B 8D0145156K 8D0145156K
037145157BX 6N0145157X 3A1422061EX 357422061CX 8D1422052CX 8D1422052B 8D0145156KX 8D0145156KX
7830955143ZW* 7830955114ZW 7852974689ZW* 7852974682ZW*
1980-92 1986-92 1992-96
1.9 & 2.1&syncro Syncro Euro Van
251422155 251422061 044145157A
251422155X 251422061X 044145157AX
7832955116ZW
Pump No. 7691974110ZW 7691955213E*
7691955235ZW* 7691955235ZW*
Vanagon 7681955103ZW 7691974123E*
* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog. page # 2004 pump and steering catalog.xls
ZF part # to OE Service Part # And Cross Reference with ZF interchangeable Part No. OE # MB VW VW MB BMW BMW BMW BMW BMW BMW VW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW MINI MINI BMW MINI MB MB Porsche BMW Audi Audi Audi BMW Porsche BMW BMW BMW MB MB MB MB MB MB MB MB MB MB MB MB
Service Part # 0024662401 048145155FX 2014602180 32411092015 32411092742 32411094098 32411096434 32411141569 32411141570 --------------32111035309 --32111035309 --6754447 6760248 32416760567 6760248 A2014600580 A2014601480 92834743104 32411466164 035145155X 049145155X 035145155BX 32411466165 928347431EX 32411124680 32411097164 32412227264 A1164601880 A1164601780 116 460 17 80 A1164602580 A1164602480 A1264600180 A1264600080 A1104602180 A1154602080 A1024600180 A1264601080 A1264600980
ZF Part # 0024662401ZCB 048 145 155FZW 1H0 422 155EZCB 201 460 21 80ZW 32411092015ZW 32411092742ZCB 32411094098ZCB 32411096434ZW 32411141569ZCB 32411141570ZW 6N0 422 154AZCB 7038 900 166 7038 900 168 7038 900 222 7038 900 224 7038 900 226 7039 442 102 7039 442 109 7316 955 149ZW 7316 955 155ZW 7316 955 171ZW 7316 955 177ZW 7625 955 103ZCB 7625 955 106E 7625 955 107E 7625 955 107ZCB 7671 900 402ZW 7671 900 406ZW 7671 955 110ZW 7671 955 120ZW 7671 955 128ZW 7671 955 140ZW 7671 955 142ZW 7671 955 144ZW 7671 955 146ZW 7672 472 222 7672 472 232 7672 472 267
Interchangable with 7691 955 501E 7681 955 205, 265ZW *LuK core 048 145 155B/CZCB 7691 955 213E, 7691 974 117ZCB, 7691 974 117ZCB, 6N0 422 154AZCB 7682 900 114ZW, * LuK core 201 460 21 80ZCB 32411091911ZCB(LuK core) 7691 974 130ZCB, 7691 974 508E, 32 41 1 094 098ZCB (LuK core) 7691 974 130ZCB, 7691 974 508E, 32 41 1 092 742ZCB (LuK core) 32411141570ZW 32 41 1 141 569ZCB (LuK core) 7691 955 213E, 7691 974 117ZCB, 7691 974 117ZCB, 1H0 422 155EZCB (Saginaw/Delphi core)
7316 955 171ZW 7316 955 149ZW 7625 955 106E, 107ZCB 7625 955 103, 107ZCB 7625 955 103, 106ZCB 7625955103ZCB, 106E 7671 900 406ZW * Luk 201 460 09 08, 201 460 15 80 7671 900 402ZW * Luk 201 460 09 08, 201 460 15 80 7671 955 146ZW 7672 955 137, 210, 262ZW 7672 955 224ZW
7671 955 110ZW 7672 472 232, 267 7672 472 222, 267 7672 472 222, 232 7672 900 422, 426, 432, 436, 442, 446ZW*Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 7672 900 402ZW 460 16 80 ,126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7672 900 424, 428, 434, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 7672 900 404ZW 460 20 80, 126 460 15 80Z, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65 7672 900 406ZW 7672 900 402, 426, 432, 436, 442, 446ZW*Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 7672 900 422ZW 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7672 900 404, 428, 434, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 7672 900 424ZW 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65 7672 900 402, 422, 432, 436, 442, 446ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 7672 900 426ZW 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7672 900 404, 424, 434, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80,126 460 02 80, 115 7672 900 428ZW 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65 7672 900 402, 422, 426, 436, 442, 446ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 7672 900 432ZW 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7672 900 404, 424, 428, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 7672 900 434ZW 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65 7672 900 404, 424, 428, 434, 444, 448ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 7672 900 436ZW 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7672 900 402, 422, 426, 432, 436, 446ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 7672 900 442ZW 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7672 900 404, 424, 428, 434, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 7672 900 444ZW 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65
ZF part # to OE Service Part # And Cross Reference with ZF interchangeable Part No. OE # MB
Service Part # A1264601480 A1264601380
MB BMW VW BMW Audi BMW Fiat BMW BMW BMW MB MB
1221733 32411114480 046145155X 32411120089 4387369 32411466162 32411123148 32411466163 A2104661901 A2104662001
BMW
32419057379
VW Porsche
251422155X 94434743200
BMW
32411128040
BMW Porsche Porsche Porsche BMW Alfa Romeo VW Porsche
32411127046 94434743200 92834708900 944347432CX 32411466166 60561557 026145155BX 944347432DX
BMW
32411132936
BMW
32411466169
BMW BMW BMW BMW BMW Alfa Romeo BMW Alfa Romeo BMW Porsche
32411132934 32411129627 32411466170 32411133065 32411132254 605429430 32411469275 60561556 32411469276 964347432AX
BMW
32411136214
Alfa Romeo BMW Porsche BMW BMW VW BMW Porsche Alfa Romeo Audi BMW BMW BMW BMW BMW
60554147 32411137457 944347432CX 32411138122 32411137951 048145155FX 32411139250 928347089AX 60577460 050145155CX 32411141245 32411140367 32411141040 32411141046 32411469275
ZF Part #
Interchangable with 7672 900 402, 422, 426, 432, 436, 442ZW, *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7672 900 404, 424, 428, 434, 444ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 7672 900 448ZW 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65 7672 955 137ZW 7671 955 120, 7672 955 210, 262ZW 7672 955 201ZW 7672 955 210ZW 7671 955 120, 7672 955 137, 262ZW 7672 955 224ZW 7671 955 128ZW 7672 955 230ZW 7672 955 260ZW 7672 955 232ZW 7672 955 260ZW 7672 955 230ZW 7672 955 262ZW 7671 955 120, 7672 955 137, 210ZW 7672 955 270ZW 7681 900 501ZW 7681 900 502ZW, 7682 900 504ZW *LuK core 210 466 0401, 210 466 0501ZCB 7681 900 502ZW 7681 900 501ZW, 7682 900 504ZW, *LuK core 210 466 0401, 210 466 0501ZCB 7681 955 110, 112, 142, 144, 180, 249ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 7681 955 102ZW 078, 32 41 1 141 243, 1 130 084ZCB 7681 955 103ZW 7681 955 109ZW 7681 955 115, 119, 196, 251ZW 7681 955 102, 112, 142, 144, 180, 249ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 7681 955 110ZW 078, 32 41 1 141 243, 1 130 084ZCB 7681 955 102, 110, 142, 144, 180, 249ZW, *LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 7681 955 112ZW 078, 32 41 1 141 243, 1 130 084ZCB 7681 955 115ZW 7681 955 109, 119, 196, 251ZW 7681 955 118ZW 7681 955 212ZW, *LuK core 928 347 089XZCB 7681 955 119ZW 7681 955 109, 115, 196, 251ZW 7681 955 121ZW 7681 955 151ZW 7681 955 122ZW 7681 955 128ZW 7681 955 139ZW 7681 955 102, 110, 112, 144, 180, 249ZW, *LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 7681 955 142ZW 078, 32 41 1 141 243, 1 130 084ZCB 7681 955 102, 110, 112, 142, 180, 249ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 7681 955 144ZW 078, 32 41 1 141 243, 1 130 084ZCB 7681 955 146ZW 7681 955 166, 237ZW 7681 955 151ZW 7681 955 121ZW 7681 955 153ZW 7681 955 154ZW 7681 955 185, 247, 250ZW 7681 955 154ZW 7681 955 185, 247, 250ZW 7681 955 164ZW 7681 955 184, 215ZW 7681 955 168ZW 7681 955 175ZW 7681 955 177ZW 1137013 *Vickers 7681 955 179ZW 7681 955 245ZW 7681 955 102, 110, 112, 142, 144, 249ZW, *LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 7681 955 180ZW 078, 32 41 1 141 243, 1 130 084ZCB 7681 955 184ZW 7681 955 164, 215ZW 7681 955 185ZW 7681 955 154, 247, 250ZW 7681 955 196ZW 7681 955 109, 115, 119, 251ZW 7681 955 197ZW 7681 955 209, 231, 233, 252ZW 7681 955 198ZW 7681 955 228, 230ZW,*LuK core 32 41 1 137 951ZCB 7681 955 205ZW 7681 955 265ZW, LuK reman unit 048 145 155FZW *LuK core 048 145 155B/CZCB 7681 955 209ZW 7681 955 197, 231, 233, 252ZW 7681 955 212ZW 7681 955 118ZW, *LuK core 928 347 089XZCB 7681 955 215ZW 7681 955 164, 184ZW 7681 955 220ZW 7681 955 266ZW 7681 955 228ZW 7681 955 198, 230ZW,*LuK core 32 41 1 137 951ZCB 7681 955 230ZW 7681 955 198, 228ZW,*LuK core 32 41 1 137 951ZCB 7681 955 231ZW 7681 955 197, 209, 233, 252ZW 7681 955 233ZW 7681 955 197, 209, 231, 252ZW 7681 955 237ZW 7681 955 146, 166ZW 7672 900 446ZW
ZF part # to OE Service Part # And Cross Reference with ZF interchangeable Part No. OE # BMW Porsche BMW BMW
Service Part # 32412227196 964347432BX 32411141205 32411141207
BMW Porsche BMW BMW Audi VW Audi Audi Audi Audi Audi MB MB MB MB MB MB MB MB BMW BMW BMW Jaguar Jaguar Jaguar MB Jaguar MB MB MB
32411141206 944347432CX 32411141419 32411227197 048145155FX 048145155FX 050145155CX 8D0145155LX 8D0145156AX 8D0145156X 8D0145156AX A1244600280 A2014601280 A1244600980 A2014601880 A1244601180 A2014602480 A2014603380 A2104660501 32411466167 32411466390 32411469277 MNA8110AA MNA8110AB MNA8111BB A1294602680 MNA8111BA A1404665101 A1404666201 A1404600580
VW
1J0422154HX
Audi Audi VW VW Audi Audi Audi MB VW VW VW VW VW VW BMW BMW BMW BMW BMW BMW BMW
ZF Part # Interchangable with 7681 955 238ZW 7681 955 259ZW 7681 955 245ZW 7681 955 179ZW 7681 955 247ZW 7681 955 154, 185, 250ZW 7681 955 102, 110, 112, 142, 144, 180ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 7681 955 249ZW 078, 32 41 1 141 243, 1 130 084ZCB 7681 955 250ZW 7681 955 154, 185, 247ZW 7681 955 251ZW 7681 955 109, 115, 119, 196ZW 7681 955 252ZW 7681 955 197, 209, 231, 233ZW 7681 955 259ZW 7681 955 238ZW 7681 955 265ZW 7681 955 205ZW *LuK core 048 145 155F/B/CZCB 7681 955 265ZW 7681 955 205ZW, LuK reman unit 048 145 155FZW *LuK core 048 145 155B/CZCB 7681 955 266ZW 7681 955 220ZW 7681 955 270ZW 7681 955 280ZW, 7691 955 235ZW, 156ZW, 185ZW Kayaba core 8D0 145 156LZCB 7681 955 274ZW 7681 955 281ZW, * core 8D0 145 155 MZCB 7681 955 280ZW 7681 955 270ZW, 7691 955 235ZW , 156ZW, 185ZW Kayaba core 8D0 145 156LZCB 7681 955 281ZW 7681 955 274ZW, * core 8D0 145 155 MZCB 7682 900 108ZW *LuK core 124 460 17 80ZCB 7682 900 109ZW 7682 900 111ZW, *LuK core 201 460 17 80, 201 460 11 80ZCB 7682 900 110ZW 7682 900 111ZW 7682 900 109ZW, *LuK core 201 460 17 80, 201 460 11 80ZCB 7682 900 112ZW *Luk core 124 460 18 80, 124 460 10 80ZCB 7682 900 114ZW *Luk reman unit 201 460 21 80ZW, LuK core 201 460 21 80ZCB 7682 900 115ZW 7682 900 504ZW 7681 900 502ZW, *LuK core 210 466 0401, 210 466 0501ZCB 7682 955 102ZW *LuK core 32 41 1 136 295, 32 41 1 131 239,32 41 1 136 295, 32 41 1 137 597ZCB 7682 955 105ZW 7682 955 106ZW 7682 955 120ZW 7682 955 126ZW 7682 955 126ZW 7682 955 120ZW 7682 955 127ZW 7682 974 103ZW 7682 955 503ZW LuK core 129 460 25 80ZCB, 129 460 16 80ZCB, 129 460 17 80ZCB 7682 974 103ZW 7682 955 127ZW 7683 900 514E 7683 900 520 ZCB, 140 466 50 01ZCB (LuK core) 7683 900 522ZW 7683 955 501E LuK core 140 460 04 80ZCB 7690 955 105E
7691 955 241ZCB, 06A 145 157ZCB, 1J0 422 154 BZCB (Kayaba core), 1J0 422 155 BZCB (Kayaba core), 1J0 422 154 CZCB, 1J0 422 155 CZCB (Saginaw/Delphi core), 1H0 422 154 A (Hoburn core)
8D0145155JX 7691 955 156ZW 7681 955 270, 280ZW, 7691 955 235ZW, 185ZW *Kayaba core 8D0 145 156LZCB 8D0145155QX 7691 955 185ZW 7681 955 270, 280ZW, 7691 955 235ZW, 156ZW *Kayaba core 8D0 145 156LZCB 535145157X 7691 955 211ZCB 7691 974 117ZCB, 7691 974 117ZCB, 6N0 422 154AZCB, 1H0 422 155EZCB (Saginaw/Delphi core) 6N0145157X 7691 955 213E 7691 974 117ZCB, 7691 955 211ZCB, 6N0 422 154AZCB, 1H0 422 155EZCB (Saginaw/Delphi core) 8D0145156FX 7691 955 227 7691 955 276ZW 8D0145156KX 7691 955 235ZW 7691 955 156, 185ZW, *Kayaba core 8D0 145 156LZCB 8D0145156KX 7691 955 235ZW 7681 955 270, 280ZW, 7691 955 156ZW, 185ZW *Kayaba core 8D0 145 156LZCB 8D0145156FX 7691 955 276ZW 7691 955 227, 002 460 12 01 7691 955 501E 002 466 24 01ZCB (LuK core) 027145157X 7691 974 106ZW 7691 974 108ZCB 7691 974 123E 037145157BX 7691 974 110ZW 037145157DX 7691 974 112ZW 535145157X 7691 974 117ZCB 7691 955 213E, 7691 955 211ZCB, 6N0 422 154AZCB, 1H0 422 155EZCB (Saginaw/Delphi core) 044145157AX 7691 974 123E 7691 974 108ZCB 32411092741 7691 974 130ZCB 7691 974 508E, 32 41 1 092 742ZCB (LuK core) , 32 41 1 094 098ZCB (LuK core) 32411092603 7691 974 504ZW 7691 974 514ZW, 7691 974 125ZCB (core only) 32411092741 7691 974 508E 7691 974 130ZCB, 32 41 1 092 742ZCB (LuK core) , 32 41 1 094 098ZCB (LuK core) 32411092898 7691 974 509ZW 7691 974 516ZW 32411092603 7691 974 514ZW 7691 974 504ZW, 7691 974 125ZCB (core only) 7691 974 505ZCB, 32 41 1 092 433ZCB (LuK core), 32 41 1 141 516ZCB (LuK core), 32 41 1 141 32411092432 7691 974 515E 681ZCB (LuK core), 32 41 1 092 954ZCB (LuK core) 32411092898 7691 974 516ZW 7691 974 509ZW
ZF part # to OE Service Part # And Cross Reference with ZF interchangeable Part No. OE # Audi BMW BMW Porsche BMW Porsche Porsche Porsche Alfa Romeo VW Alfa Romeo Alfa Romeo Alfa Romeo VW Alfa Romeo VW
Service Part # 4B0145156X 32416757913 32416757914 --32111116904 91434701005 930347010X --162142300201 357422061CX 161202300201 60543476 60564342 1H1422061DX 60582806 1H1422061DX
VW
3A1422061EX
BMW VW BMW BMW BMW BMW BMW BMW BMW BMW BMW Porsche BMW BMW BMW Porsche Porsche Porsche Porsche Fiat Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche BMW Lancia Lancia Lancia Lancia Lancia Lancia Audi Audi Audi Audi
32131466385 251422061X 32131466389 32131132795 32131466388 32131134945 32131134760 32131134949 32131137916 32131466160 32131137924 964347009DX 32131466385 32131469965 32131469270 993347011X 928347010BX 928347010BX 928347010BX 4 427 842 928347010BX 928347010CX 928347010CX 964347009BX 928347010DX 928347010DX 944347011X 944347011AX 944347011BX 944347011BX 32131121969 8238 6575
82314538 82341631 82345204 443422075X 431422065AX 431422065AX 431422065AX
ZF Part # 7692 955 134ZW 7692 974 524E 7692 974 526E 7820 900 171ZW 7820 900 172ZW 7820 955 112ZW 7820 955 114ZW 7820 955 138ZW 7830 955 105ZW 7830 955 114ZW 7830 955 116ZW 7830 955 121ZW 7830 955 123ZW 7830 955 132ZW 7830 955 134ZW 7830 955 138ZW
Interchangable with 7692 955 123ZW
7820 955 114ZW 7820 955 138ZW 7820 900 171ZW 7820 955 112ZW 7830 955 116, 121, 123ZW 7830 955 105, 121, 123ZW 7830 955 105, 116, 123ZW 7830 955 105, 116, 121ZW 7830 955 138ZW
7830 955 132ZW 7830 974 138ZCB (3A1 42 055E), 357 422 055QZCB, 357 422 055RZCB, 3A1 422 061AXZCB, 3A1 422 061AZCB, 3A1 422 055AZCB, 357 422 055JZCB, 357 422 055MZCB, 357 422 061KZCB, 357 7830 955 143ZW 422 061CXZCB, 357 422 051BZCB, 357 422 055CZCB, 357 422 061CZCB, 357 422 061QZCB (TRW cores) 7832 955 109ZW 7832 955 116ZW 7832 955 127ZW 7832 955 128ZW 7832 955 139, 149,152, 154, 161, 163ZW 7832 955 133ZW 7832 955 139ZW 7832 955 149, 152, 154, 161, 163ZW 7832 955 146ZW 7832 955 158,167ZW 7832 955 149ZW 7832 955 139, 152, 154, 161, 163ZW 7832 955 152ZW 7832 955 139, 149, 154, 161, 163ZW 7832 955 154ZW 7832 955 139, 149,152, 161, 163ZW 7832 955 158ZW 7832 955 146,167ZW 7832 955 160ZW 7832 955 161ZW 7832 955 139, 149,152, 154, 163ZW 7832 955 163ZW 7832 955 139, 149,152, 154, 161ZW 7832 955 167ZW 7832 955 146, 158ZW 7832 955 169ZW 7840 955 101ZW 7840 955 104, 105, 110, 112, 114, 121, 123ZW 7840 955 104ZW 7840 955 101, 105, 110, 112, 114, 121, 123ZW 7840 955 105ZW 7840 955 101, 104, 110, 112, 114, 121, 123ZW 7840 955 109ZW 7840 955 110ZW 7840 955 101, 104, 105, 112, 114, 121, 123ZW 7840 955 112ZW 7840 955 101, 104. 105, 110, 114, 121, 123ZW 7840 955 114ZW 7840 955 101, 104. 105, 110, 112, 121, 123ZW 7840 955 119ZW 7840 955 121ZW 7840 955 101, 104. 105, 110, 112, 114, 123ZW 7840 955 123ZW 7840 955 101, 104. 105, 110, 112, 114, 121ZW 7840 955 200ZW 7840 955 201, 202, 205ZW, 7840 974 201, 202, 205ZCB (long rack core) 7840 955 201ZW 7840 955 200, 202, 205ZW, 7840 974 201, 202, 205ZCB (long rack core) 7840 955 202ZW 7840 955 200, 201, 205ZW, 7840 974 201, 202, 205ZCB (long rack core) 7840 955 205ZW 7840 955 200, 201, 202ZW, 7840 974 201, 202, 205ZCB (long rack core) 7842 955 111ZW 7844 955 101ZW 7844 955 104, 105, 106, 110, 114ZW (R&R only) 7844 955 104ZW 7844 955 104, 105, 106, 110, 114ZW (R&R only) 7844 955 105ZW 7844 955 101, 105, 106, 110, 114ZW (R&R only) 7844 955 106ZW 7844 955 101, 104, 105, 110, 114ZW (R&R only) 7844 955 110ZW 7844 955 101, 104, 105, 106, 114ZW (R&R only) 7844 955 114ZW 7844 955 101, 104, 105, 106, 110ZW (R&R only) 7847 671 005ZW 7847 955 105ZW 7847 955 110, 112ZW 7847 955 110ZW 7847 955 105, 112ZW 7847 955 112ZW 7847 955 105, 110ZW
ZF part # to OE Service Part # And Cross Reference with ZF interchangeable Part No. OE # Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi BMW BMW BMW BMW
Service Part # 443422065CX 443422065GX 443422065DX 443422065FX 441422065CX 443422065HX 441422065EX 443422065LX 4A1422065JX 4A1422065X 443422065MX 443422065MX 4A1422065ADX 4A1422065ALX 4A1422066X 441422065FX 441422065HX 4A1422065AX 4A1 422 065 FX 4A1422065AFX 4A1422065AKX 4A1422065AJX 4A1422070ANX 32131138196 32131469273 32131140972 32131469964
ZF Part # 7847 955 208ZW 7847 955 210ZW 7847 955 212ZW 7847 955 216ZW 7847 955 218ZW 7847 955 222ZW 7847 955 224ZW 7847 955 226ZW 7847 955 228ZW 7847 955 229ZW 7847 955 232ZW 7847 955 232ZW 7847 955 238ZW 7847 955 242ZW 7847 955 244ZW 7847 991 502ZW 7847 991 504ZW 7847 991 507ZW 7847 991 513ZW 7847 991 525ZW 7847 991 529ZW 7847 991 531ZW 7847 991 533ZW 7852 955 213ZW 7852 955 227ZW 7852 955 229ZW 7852 955 237ZW
Interchangable with 7847 671 005ZW, 7847 955 210, 212, 216, 222, 226, 232ZW 7847 671 005ZW, 7847 955 208, 212, 216, 222, 226, 232ZW 7847 671 005ZW, 7847 955 208, 210, 216, 222, 226, 232ZW 7847 671 005ZW, 7847 955 208, 210, 212, 222, 226, 232ZW 7847 955 224, 228, 229, 238, 242, 244ZW 7847 671 005ZW, 7847 955 208, 210, 212, 216, 226, 232ZW 7847 955 218, 228, 229, 238, 242, 244ZW 7847 671 005ZW, 7847 955 208, 210, 212, 216, 222, 232ZW 7847 955 218, 224, 229, 238, 242, 244ZW 7847 955 218, 224, 228, 238, 242, 244ZW 7847 955 210, 212, 216, 222, 226ZW 7847 671 005ZW, 7847 955 208, 210, 212, 216, 222, 226ZW 7847 955 218, 224, 228, 229, 242, 244ZW 7847 955 218, 224, 228, 229, 238, 244ZW 7847 955 218, 224, 228, 229, 238, 242ZW 7847 991 504, 507, 513, 525, 529, 531, 533ZW 7847 991 502, 507, 513, 525, 529, 531, 533ZW 7847 991 502, 504, 513, 525, 529, 531, 533ZW 7847 991 502, 504, 507, 525, 529, 531, 533ZW 7847 991 502, 504, 507, 513, 529, 531, 533ZW 7847 991 502, 504, 507, 513, 525, 531, 533ZW 7847 991 502, 504, 507, 513, 525, 529, 533ZW 7847 991 502, 504, 507, 513, 525, 529, 531ZW 7852 955 227, 229, 306, 307ZW 7852 955 213, 229, 306, 307ZW 7852 955 213, 227, 306, 307ZW
7852 955 285 (Short rack) 7852 974 275, 294, 298, 326, 358, 460 (Semi long rack) 7852 974 373, 7852 955 259ZW 407, 411, 645, 682, 688 (Long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack BMW BMW
32131096281 32131093886
7852 955 272ZW 7852 955 259 (Short rack) 7852 974 275, 294, 298, 326, 358, 460 (Semi long rack) 7852 974 373, 7852 955 285ZW 407, 411, 645, 682, 688 (Long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
Audi BMW BMW BMW BMW BMW BMW BMW BMW Jaguar Jaguar Jaguar Jaguar Jaguar
32131096144 32131096144 32131469273 32131096281 32131094927 32131094927 32131096842 32136753436 CCC 5663 / 5665 / 6015 CCC6017 CCC 5663/5665 MHD3891AA CCC 5669/5667 MHD3891AC CCC 5653 / 6023
Audi
Jaguar Jaguar Jaguar Audi
MMA3891AA CCC 5653, MMA3891AB MMA3891AB 8D1422065CX
7852 955 304ZW 7852 955 304ZW 7852 955 306ZW 7852 955 307ZW 7852 955 310ZW 7852 955 329ZW 7852 955 330ZW 7852 955 334ZW
7852 955 278ZCB (core only) 7852 955 278ZCB (core only) 7852 955 213, 227, 229, 307ZW 7852 955 213, 227, 229, 306ZW 7852 974 456ZCB (semi-long rack core),7852 974 393ZCB (long rack core) 7852 974 494ZCB (semi-long rack core),7852 974 489ZCB (long rack core) 7852 974 495ZCB (semi-long rack core), 7852 974 490ZCB (long rack core), 7852 974 651ZCB (semi-long rack core),7852 974 643ZCB (long rack core) 7852 974 235E, *Adwest Core CAC 5255 8TZCB, CC 2471 7TZCB, CAC 3647 7TZCB, CAC 1716 7852 974 221E ZCB 7852 974 225E 7852 974 239E 7852 974 221, 228E, *Adwest Core CAC 5255 8TZCB, CC 2471 7TZCB, CAC 3647 7TZCB, CAC 7852 974 235E 1716 ZCB 7852 974 239E 7852 974 225E
7852 974 251E 7852 974 290E, *Adwest Core CBC 9053 ZCB 7852 955 259, 285 (Short rack) 7852 974, 294, 298, 326, 358, 460 (Semi long rack) 7852 974 373, 7852 974 275ZW 407, 411, 645, 682, 688 (Long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
7852 974 288ZW 7852 974 221, 235ZW, *Adwest Core CBC 9053 ZCB 7852 974 290E 7852 974 251E, *Adwest Core CBC 9053 ZCB 7852 974 290ZW 7852 974 251ZW 7852 974 294ZW
7852 955 259, 285 (Short rack) 7852 974, 275, 298, 326, 358, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
ZF part # to OE Service Part # And Cross Reference with ZF interchangeable Part No. OE #
Service Part #
ZF Part #
Interchangable with 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 326, 358, 460 (Long rack) 7852 974 373, 407, 7852 974 298ZW 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
Audi
8D1422065CX
Audi
8D1422065RX
MB
A1634600225
7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 358, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack 7852 974 338ZW 7852 974 596
MB
A1634600225
7852 974 338ZW
8D1422066DX
7852 974 358ZW
7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
8D1422066FX
7852 974 373ZW
7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358, 460 (Long rack) 7852 974 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
8D1422052BX
7852 974 407ZW
7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358, 460 (Long rack) 7852 974 373, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
7852 974 326ZW
Audi
Audi
Audi 8D2 422 052 X Audi Audi
8D1422052CX
7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 645, 407, 411, 682, 688ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB 7852 974 409ZW (short rack core), 7852 974 519, 609, 646, 684, 689ZW 7852 974 408ZW
8D1422052EX
7852 974 411ZW
7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358, 460 (Long rack) 7852 974 373, 407, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
8D1422071JX
7852 974 460ZW
7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
8D1422052LX
7852 974 519ZW
Audi
Audi Audi BMW BMW MB Audi
32136751282 7852 974 553ZCB 32136751027 7852 974 560ZW A1634600725 7852 974 596ZW 8D1422052LX
7852 974 609ZW
8D1422052BX
7852 974 645ZW
8D1422052CX
7852 974 646ZW
8D1422052BX
7852 974 682ZW
8D1422052CX
7852 974 684ZW
8D1422052BX
7852 974 688ZW
8D1422052CX
7852 974 689ZW
Audi Audi
Audi Audi
Audi Audi BMW BMW BMW BMW BMW BMW BMW
32136762241 7852 974 877ZCB 32136761823 7852 974 879ZW 32131092392 7852 991 141ZW 32131093673 7852 991 147ZW 32131093887 7852 991 149ZW 32131094490 7852 991 157ZW 32131094626 7852 991 161ZW
7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 609, 646, 684, 689ZW 7852 974 879ZW, 7852 974 877ZCB (core only) 7852 974 879ZW, 7852 974 877, 553ZCB (long rack core) 7852 974 338ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 646, 684, 689ZW 7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 407, 408, 411, 682, 688ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 609, 684, 689ZW 7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 407, 408, 411, 645, 688ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 609, 646, 689ZW 7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 407, 408, 411, 645, 682ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 609, 646, 684ZW 7852 974 879ZW, 7852 974 553ZCB (core only) 7852 974 877, 553ZCB (core only) 7852 991 147, 149, 157, 161, 165ZW 7852 991 141, 149, 157, 161, 165ZW 7852 991 141, 147, 157, 161, 165ZW 7852 991 141, 147, 149, 161, 165ZW 7852 991 141, 147, 149, 157, 165ZW
ZF part # to OE Service Part # And Cross Reference with ZF interchangeable Part No. OE # BMW Audi Jaguar Audi Jaguar Audi Audi Audi Audi
Service Part # 32131096145 4B1422052BX MNC3901AC 4B1422065HX MNC3901AD 4B1422052BX 4B1422065QX 4B1422065NX 4B1422052BX
Audi
4B1422052EX
Audi Audi Jaguar BMW BMW Audi BMW BMW BMW BMW Audi VW Audi VW Audi VW Audi VW VW Audi VW Audi VW Audi VW Audi VW Audi VW Audi VW Audi VW Audi VW Audi VW Audi VW Audi VW Audi VW Audi VW VW Audi VW Audi VW
4B1422052EX 4B1422066CX MNA3891AB 32136751283 32136751153 4B1422066CX 32136760044 32136760114 32136762236 32136761822 811422065X 811422065X 811422065AX 811422065AX 811422065CX 811422065CX 811422065X 811422065X 859422065X 811422065DX 811422065DX 811422065EX 811422065EX 893422065X 893422065X 811422065FX 811422065FX 811422065GX 811422065EX 893422065GX 893422065GX 893 422 066 X 893422066X 893422066AX 893422066AX 893422066BX 893422066BX 893422065KX 893422065KX 8A1422065AX 8A1422065AX 8A1422065DX 8A1422065DX 8A1422065JX 8A1422065JX 8G1422065X 8G1422065GX 8G1422065BX 8G1422065BX
ZF Part # 7852 991 165ZW 7852 993 135ZW 7852 993 139E 7852 993 145ZW 7852 993 149E 7852 993 159ZW 7852 993 171ZW 7852 993 176ZW 7852 993 192ZW
Interchangable with 7852 991 141, 147, 149, 157, 161ZW 7852 993 145, 159, 171, 176, 192, 194, 196, 256ZW 7852 993 149E 7852 993 135, 159, 171, 176, 192, 194, 196, 256ZW 7852 993 139E 7852 993 135, 145, 171, 176, 192, 194, 196, 256ZW 7852 993 135, 145, 159, 176, 192, 194, 196, 256ZW 7852 993 135, 145, 159, 171, 192, 194, 196, 256ZW 7852 993 135, 145, 159, 171, 176, 194, 196, 256ZW 7852 993 196, 176, 145, 171, 256, 135ZCB (long rack core), 7852 993 192, 159ZCB (semi-long rack 7852 993 194E core) 7852 993 194E 7852 993 196, 176, 145, 171, 256, 135, 192, 159ZW 7852 993 196E 7852 993 135, 145, 159, 171, 176, 192, 194, 256ZW 7852 991 135E 7852 991 117ZCB 7852 993 209ZCB 7852 993 212, 364, 434ZW, 7852 993 359, 433ZCB (Core only) 7852 993 212ZW 7852 993 364, 434ZW, 7852 993 209, 359, 433ZCB (Core only) 7852 993 256ZW 7852 993 135, 145, 159, 171, 176, 192, 194, 196ZW 7852 993 359ZCB 7852 993 212, 364, 434ZW, 7852 993 209, 433ZCB (Core only) 7852 993 364ZW 7852 993 212, 434ZW, 7852 993 209, 359, 433ZCB (Core only) 7852 993 433ZCB 7852 993 212, 364, 434ZW, 7852 993 209, 359ZCB (Core only) 7852 993 434ZW 7852 993 212, 364ZW, 7852 993 209, 359, 433ZCB (core only) 7881 955 103ZW 7881 955 105, 111, 116, 118, 123, 133, 325, 913ZW 7881 955 103ZW 7881 955 105, 111, 116, 118, 123, 133, 325, 913ZW 7881 955 105ZW 7881 955 103, 111, 116, 118, 123, 133, 325, 913ZW 7881 955 105ZW 7881 955 103, 111, 116, 118, 123, 133, 325, 913ZW 7881 955 109ZW 7881 955 120, 135ZW 7881 955 109ZW 7881 955 120, 135ZW 7881 955 111ZW 7881 955 103, 105, 116, 118, 123, 133, 325, 913ZW 7881 955 111ZW 7881 955 103, 105, 111, 116, 123, 133, 325, 913ZW 7881 955 116ZW 7881 955 103, 105, 111, 118, 123, 133, 325, 913ZW 7881 955 118ZW 7881 955 103, 105, 111, 116, 123, 133, 325, 913ZW 7881 955 118ZW 7881 955 103, 105, 111, 116, 123, 133, 325, 913ZW 7881 955 120ZW 7881 955 109, 135ZW 7881 955 120ZW 7881 955 109, 135ZW 7881 955 123ZW 7881 955 103, 105, 111, 116, 118, 133, 325, 913ZW 7881 955 123ZW 7881 955 103, 105, 111, 116, 118, 133, 325, 913ZW 7881 955 133ZW 7881 955 103, 105, 111, 116, 118, 123, 325, 913ZW 7881 955 133ZW 7881 955 103, 105, 111, 116, 118, 123, 325, 913ZW 7881 955 135ZW 7881 955 109, 120ZW 7881 955 135ZW 7881 955 109, 120ZW 7881 955 141ZW 7881 955 153ZW 7881 955 141ZW 7881 955 153ZW 7881 955 150ZW 7881 955 155ZW 7881 955 150ZW 7881 955 155ZW 7881 955 153ZW 7881 955 141ZW 7881 955 153ZW 7881 955 141ZW 7881 955 155ZW 7881 955 150ZW 7881 955 155ZW 7881 955 150ZW 7881 955 301ZW 7881 955 309, 311, 319, 331, 333ZW 7881 955 301ZW 7881 955 309, 311, 319, 331, 333ZW 7881 955 307ZW 7881 955 301, 309, 311, 319, 331, 333ZW 7881 955 309ZW 7881 955 301, 307, 311, 319, 331, 333ZW 7881 955 311ZW 7881 955 301, 307,309, 319, 331, 333ZW 7881 955 311ZW 7881 955 301, 307, 309, 319, 331, 333ZW 7881 955 319ZW 7881 955 301, 307, 309, 311, 331, 333ZW 7881 955 319ZW 7881 955 301, 309, 311, 331, 333ZW 7881 955 325ZW 7881 955 103, 105, 111, 116, 118, 123, 133, 913ZW 7881 955 331ZW 7881 955 301, 309, 311, 319, 333ZW 7881 955 331ZW 7881 955 301, 309, 311, 319, 333ZW 7881 955 333ZW 7881 955 301, 309, 311, 319, 331ZW 7881 955 333ZW 7881 955 301, 309, 311, 319, 333ZW
ZF part # to OE Service Part # And Cross Reference with ZF interchangeable Part No. OE # VW VW VW VW VW VW Audi VW VW VW VW VW VW VW VW VW VW VW Audi VW MINI MINI MINI MINI BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW
Service Part # 1J1422061FX 1J1422061FX 1J1422061SX 1J1422061SX 1J1422061AAX 8N1422061DX 1J1422061KX 4J1422060KX 1J1422061ANX 1J1422061AMX 1J1422062FX 1J1422062FX 1J1422062GX 1J1422062GX 1J1422062DX 1J1422062DX 1J1422055AAX 1J1422062FX 1J1422062FX 32136758205 32136762171 32136764152 32136764156 32131466154 32131466387 32131137505 32131137506 32131137513 32131469274 32131141815 32131139735 32131134389 32131137509 32131138743 32131466153 32131466157 32131466155 32131466156 32131466161 32131468049 32131466386 32132226511 32131136837 32132226736 32131138695 32131138699 32131139681 32132226923 32131139635 32131132922 32131134107 32131466159 32134403687 32134403688 32131136825 32131136827 32131469271 32131138566 32131138858 32131469961
ZF Part # 7881 955 913ZW 7891 955 105ZW 7891 955 105ZW 7891 955 125ZW 7891 955 125ZW 7891 955 127ZW 7891 955 129ZW 7891 955 137ZW 7891 955 137ZW 7891 955 138ZW 7891 955 153ZW 7891 955 179ZW 7891 955 179ZW 7891 955 180ZW 7891 955 180ZW 7891 955 186ZW 7891 955 186ZW 7891 974 127ZW 7891 974 179E 7891 974 179E 7891 974 197ZCB 7891 974 224ZW 7891 974 233ZCB 7891 974 234ZW 8051 955 101ZW 8051 955 114ZW 8051 955 120ZW 8051 955 122ZW 8051 955 124ZW 8051 955 126ZW 8051 955 128ZW 8051 955 130ZW 8051 991 101ZW 8051 991 110ZW 8051 991 112ZW 8052 955 172ZW 8052 955 191ZW 8052 955 206ZW 8052 955 213ZW 8052 955 225ZW 8054 955 203ZW 8054 955 205ZW 8054 955 210ZW 8054 955 214ZW 8054 955 222ZW 8054 955 226ZW 8054 955 228ZW 8054 955 230ZW 8054 955 236ZW 8054 955 238ZW 8054 991 101ZW 8054 991 105ZW 8054 991 107ZW 8054 991 111ZW 8054 991 112ZW 8054 991 115ZW 8054 991 116ZW 8054 991 119ZW 8054 991 120ZW 8054 991 122ZW 8054 991 126ZW
Interchangable with 7881 955 103, 105, 111, 116, 118, 123, 133, 325ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 125, 137, 179, 180, 186ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 105, 137, 179, 180, 186ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 105, 125, 179, 180, 186ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 105, 125, 137, 180, 186ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 105, 125, 137, 179, 186ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 105, 125, 137, 179, 180ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZCB 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZCB 7891 974 224, 234ZW, 7891 974 233ZCB (core only) 7891 974 234ZW, 7891 974 197, 233ZCB (core only) 7891 974 224, 234ZW, 7891 974 197, 233ZCB (core only) 7891 974 224ZW, 7891 974 197, 233ZCB (core only) 8051 955 120, 122, 124, 126, 128, 130ZW 8051 955 114, 122, 124, 126, 128, 130ZW 8051 955 114, 120, 124, 126, 128, 130ZW 8051 955 114, 120, 122, 126, 128, 130ZW 8051 955 114, 120, 122, 124, 128, 130ZW 8051 955 114, 120, 122, 124, 126, 130ZW 8051 955 114, 120, 122, 124, 126, 128ZW 8051 955 112ZW 8051 955 110ZW
8054 955 222, 236ZW 8054 955 238ZW 8054 955 210, 236ZW
8054 955 210, 222ZW 8054 955 214ZW 8054 991 107, 111, 112ZW 8054 991 101, 111, 112ZW 8054 991 101, 107, 112ZW 8054 991 101, 107, 112ZW 8054 991 116, 119, 120ZW 8054 991 115, 119, 120ZW 8054 991 115, 116, 120ZW 8054 991 115, 116, 119ZW
ZF part # to OE Service Part # And Cross Reference with ZF interchangeable Part No. OE # BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW MB MB MB MB Alfa Romeo Audi Alfa Romeo Audi Alfa Romeo Alfa Romeo Audi Audi Audi Alfa Romeo Audi Audi Audi Audi Audi Audi Audi MB Audi BMW Audi Audi Audi Audi Audi Audi BMW Audi Audi BMW BMW BMW BMW MB MB Audi
Service Part # 32131138868 32131141483 32131123134 32131091789 32131095189 32131091791 32131091791 32131141333 32131095185 32131469963 32131469963 2104602400 A2104602400 2104602500 A2104602500 16218.23054.00 035145155GX 605333339290 034145155X 60533802 60531766 034145155X 034145155CX 077145155BX 60531766 054145155AX 034145155DX 077145155CX 034145155AX 077145155DX 054145155BX 054145155BX A2104662101 034 145 165 X 32411135597 054145165AX 054145165BX 054145165DX 054145165GX 054145165HX 054145165KX 32411141283 054145165LX 8G0145165X 32411466168 32412226402 32411469278 32411141360 A1404666301 A1404600780 8D0145156LX
ZF Part # 8054 991 128ZW 8054 991 139ZW 8055 955 104ZW 8074 955 301ZW 8074 955 303ZW 8074 991 101ZW 8074 991 103ZW 8075 955 301ZW 8075 955 303ZW 8075 991 101ZW 8075 991 107ZW 8401 955 102ZW 8401 955 102ZW 8401 991 101ZW 8401 991 101ZW 8601 955 109ZW 8601 955 110ZW 8601 955 112ZW 8601 955 114ZW 8601 955 117ZW 8601 955 119ZW 8601 955 120ZW 8601 955 124ZW 8601 955 126ZW 8601 955 127ZW 8601 955 128ZW 8601 955 131ZW 8601 955 133ZW 8601 955 134ZW 8601 955 140ZW 8601 955 142ZW 8601 955 146ZW 8691 900 501ZW 8691 955 125ZW 8691 955 129ZW 8691 955 139ZW 8691 955 141ZW 8691 955 143ZW 8691 955 148ZW 8691 955 149ZW 8691 955 153ZW 8691 955 154ZW 8691 955 159ZW 8691 955 166ZW 8692 955 106ZW 8692 955 112ZW 8692 955 114ZW 8692 955 116ZW 8693 900 526E 8693 955 501E 8D0145156LZCB
Interchangable with
8074 955 303ZW 8074 955 301ZW 8074 991 103ZW 8074 991 101ZW 8075 955 303ZW 8075 955 301ZW 8075 991 107ZW 8075 991 101ZW
8601 955 112ZW 8601 955 114, 120, 124, 131, 134ZW 8601 955 109ZW 8601 955 110, 120, 124, 131, 134ZW (R&R only) 8601 955 127ZW 8601 955 110, 114, 124, 131, 134ZW 8601 955 110, 114, 120, 131, 134ZW 8601 955 133, 140ZW 8601 955 119ZW 8601 955 142, 146ZW 8601 955 110, 114, 120, 124, 134ZW 8601 955 126, 140ZW 8601 955 110, 114, 120, 124, 131ZW 8601 955 126, 133ZW 8601 955 128, 146ZW 8601 955 128, 142ZW
8691 955 154ZW 8691 955 149, 153, 166ZW 8691 955 148ZW 8691 955 159ZW 8691 955 141ZW 8691 955 139, 153, 166ZW 8691 955 139, 149, 166ZW 8691 955 129ZW 8691 955 143ZW 8691 955 139, 149, 153ZW
8692 955 116ZW 8692 955 114ZW LuK core 140 460 06 80ZCB 7681 955 270, 280ZW, 7691 955 235ZW, 156ZW, 185ZW
OE Service part No. to ZF Part No. And Cross Reference with ZF interchangeable Part No. Vehicle Alfa Romeo Alfa Romeo Alfa Romeo Alfa Romeo Alfa Romeo Alfa Romeo Alfa Romeo Alfa Romeo Alfa Romeo Alfa Romeo Alfa Romeo Alfa Romeo Alfa Romeo Alfa Romeo Alfa Romeo Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi
Service Part # 60531766 60531766 60533802 60543476 60554147 60561556 60561557 60564342 60577460 60582806 605429430 161202300201 162142300201 605333339290 16218.23054.00 034 145 165 X 034145155AX 034145155CX 034145155DX 034145155X 034145155X 035145155BX 035145155GX 035145155X 046145155X 048145155FX 049145155X 050145155CX 050145155CX 054145155AX 054145155BX 054145155BX 054145165AX 054145165BX 054145165DX 054145165GX 054145165HX 054145165KX 054145165LX 077145155BX 077145155CX 077145155DX 1J1422062FX 431422065AX 431422065AX 431422065AX 441422065CX 441422065EX 441422065FX 441422065HX 443422065CX 443422065DX 443422065FX 443422065GX 443422065HX 443422065LX 443422065MX 443422065MX 443422075X 4A1 422 065 FX 4A1422065ADX 4A1422065AFX 4A1422065AJX 4A1422065AKX 4A1422065ALX
ZF Part # 8601 955 119ZW 8601 955 127ZW 8601 955 117ZW 7830 955 121ZW 7681 955 184ZW 7681 955 175ZW 7681 955 122ZW 7830 955 123ZW 7681 955 215ZW 7830 955 134ZW 7681 955 164ZW 7830 955 116ZW 7830 955 105ZW 8601 955 112ZW 8601 955 109ZW 8691 955 125ZW 8601 955 134ZW 8601 955 124ZW 8601 955 131ZW 8601 955 114ZW 8601 955 120ZW 7671 955 142ZW 8601 955 110ZW 7671 955 128ZW 7672 955 224ZW 7681 955 265ZW 7671 955 140ZW 7681 955 220ZW 7681 955 266ZW 8601 955 128ZW 8601 955 142ZW 8601 955 146ZW 8691 955 139ZW 8691 955 141ZW 8691 955 143ZW 8691 955 148ZW 8691 955 149ZW 8691 955 153ZW 8691 955 159ZW 8601 955 126ZW 8601 955 133ZW 8601 955 140ZW 7891 974 179E 7847 955 105ZW 7847 955 110ZW 7847 955 112ZW 7847 955 218ZW 7847 955 224ZW 7847 991 502ZW 7847 991 504ZW 7847 955 208ZW 7847 955 212ZW 7847 955 216ZW 7847 955 210ZW 7847 955 222ZW 7847 955 226ZW 7847 955 232ZW 7847 955 232ZW 7847 671 005ZW 7847 991 513ZW 7847 955 238ZW 7847 991 525ZW 7847 991 531ZW 7847 991 529ZW 7847 955 242ZW
Interchangable with 8601 955 127ZW 8601 955 119ZW (R&R only) 7830 955 105, 116, 123ZW 7681 955 164, 215ZW
7830 955 105, 116, 121ZW 7681 955 164, 184ZW 7681 955 184, 215ZW 7830 955 105, 121, 123ZW 7830 955 116, 121, 123ZW 8601 955 109ZW 8601 955 112ZW 8601 955 110, 114, 120, 124, 131ZW 8601 955 110, 114, 120, 131, 134ZW 8601 955 110, 114, 120, 124, 134ZW 8601 955 110, 120, 124, 131, 134ZW 8601 955 110, 114, 124, 131, 134ZW 8601 955 114, 120, 124, 131, 134ZW 7672 955 224ZW 7671 955 128ZW 7681 955 205ZW *LuK core 048 145 155F/B/CZCB 7681 955 266ZW 7681 955 220ZW 8601 955 142, 146ZW 8601 955 128, 146ZW 8601 955 128, 142ZW 8691 955 149, 153, 166ZW 8691 955 148ZW 8691 955 159ZW 8691 955 141ZW 8691 955 139, 153, 166ZW 8691 955 139, 149, 166ZW 8691 955 143ZW 8601 955 133, 140ZW 8601 955 126, 140ZW 8601 955 126, 133ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZCB 7847 955 110, 112ZW 7847 955 105, 112ZW 7847 955 105, 110ZW 7847 955 224, 228, 229, 238, 242, 244ZW 7847 955 218, 228, 229, 238, 242, 244ZW 7847 991 504, 507, 513, 525, 529, 531, 533ZW 7847 991 502, 507, 513, 525, 529, 531, 533ZW 7847 671 005ZW, 7847 955 210, 212, 216, 222, 226, 232ZW 7847 671 005ZW, 7847 955 208, 210, 216, 222, 226, 232ZW 7847 671 005ZW, 7847 955 208, 210, 212, 222, 226, 232ZW 7847 671 005ZW, 7847 955 208, 212, 216, 222, 226, 232ZW 7847 671 005ZW, 7847 955 208, 210, 212, 216, 226, 232ZW 7847 671 005ZW, 7847 955 208, 210, 212, 216, 222, 232ZW 7847 955 210, 212, 216, 222, 226ZW 7847 671 005ZW, 7847 955 208, 210, 212, 216, 222, 226ZW 7847 991 502, 504, 507, 525, 529, 531, 533ZW 7847 955 218, 224, 228, 229, 242, 244ZW 7847 991 502, 504, 507, 513, 529, 531, 533ZW 7847 991 502, 504, 507, 513, 525, 529, 533ZW 7847 991 502, 504, 507, 513, 525, 531, 533ZW 7847 955 218, 224, 228, 229, 238, 244ZW
Vehicle Audi Audi Audi Audi Audi Audi Audi Audi Audi
Service Part # 4A1422065AX 4A1422065JX 4A1422065X 4A1422066X 4A1422070ANX 4B0145156X 4B1422052BX 4B1422052BX 4B1422052BX
ZF Part # 7847 991 507ZW 7847 955 228ZW 7847 955 229ZW 7847 955 244ZW 7847 991 533ZW 7692 955 134ZW 7852 993 135ZW 7852 993 159ZW 7852 993 192ZW
Audi
4B1422052EX
Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi Audi
4B1422052EX 4B1422065HX 4B1422065NX 4B1422065QX 4B1422066CX 4B1422066CX 811422065AX 811422065CX 811422065DX 811422065EX 811422065FX 811422065GX 811422065X 811422065X 893 422 066 X 893422065GX 893422065KX 893422065X 893422066AX 893422066BX 8A1422065AX 8A1422065DX 8A1422065JX 8D0145155JX 8D0145155LX 8D0145155QX 8D0145156AX 8D0145156AX 8D0145156FX 8D0145156FX 8D0145156KX 8D0145156X
Interchangable with 7847 991 502, 504, 513, 525, 529, 531, 533ZW 7847 955 218, 224, 229, 238, 242, 244ZW 7847 955 218, 224, 228, 238, 242, 244ZW 7847 955 218, 224, 228, 229, 238, 242ZW 7847 991 502, 504, 507, 513, 525, 529, 531ZW 7692 955 123ZW 7852 993 145, 159, 171, 176, 192, 194, 196, 256ZW 7852 993 135, 145, 171, 176, 192, 194, 196, 256ZW 7852 993 135, 145, 159, 171, 176, 194, 196, 256ZW 7852 993 196, 176, 145, 171, 256, 135ZCB (long rack core), 7852 993 192, 159ZCB (semi-long rack 7852 993 194E core) 7852 993 194E 7852 993 196, 176, 145, 171, 256, 135, 192, 159ZW 7852 993 145ZW 7852 993 135, 159, 171, 176, 192, 194, 196, 256ZW 7852 993 176ZW 7852 993 135, 145, 159, 171, 192, 194, 196, 256ZW 7852 993 171ZW 7852 993 135, 145, 159, 176, 192, 194, 196, 256ZW 7852 993 196ZW 7852 993 135, 145, 159, 171, 176, 192, 194, 256ZW 7852 993 256ZW 7852 993 135, 145, 159, 171, 176, 192, 194, 196ZW 7881 955 105ZW 7881 955 103, 111, 116, 118, 123, 133, 325, 913ZW 7881 955 109ZW 7881 955 120, 135ZW 7881 955 118ZW 7881 955 103, 105, 111, 116, 123, 133, 325, 913ZW 7881 955 120ZW 7881 955 109, 135ZW 7881 955 133ZW 7881 955 103, 105, 111, 116, 118, 123, 325, 913ZW 7881 955 135ZW 7881 955 109, 120ZW 7881 955 103ZW 7881 955 105, 111, 116, 118, 123, 133, 325, 913ZW 7881 955 111ZW 7881 955 103, 105, 116, 118, 123, 133, 325, 913ZW 7881 955 150ZW 7881 955 155ZW 7881 955 141ZW 7881 955 153ZW 7881 955 301ZW 7881 955 309, 311, 319, 331, 333ZW 7881 955 123ZW 7881 955 103, 105, 111, 116, 118, 133, 325, 913ZW 7881 955 153ZW 7881 955 141ZW 7881 955 155ZW 7881 955 150ZW 7881 955 309ZW 7881 955 301, 311, 319, 331, 333ZW 7881 955 311ZW 7881 955 301, 309, 319, 331, 333ZW 7881 955 319ZW 7881 955 301, 309, 311, 331, 333ZW 7691 955 156ZW 7691 955 185, 235ZW, *Kayaba core 8D0 145 156LZCB 7681 955 270ZW 7681 955 280ZW, 7691 955 276ZW 7691 955 185ZW 7691 955 156, 235ZW, *Kayaba core 8D0 145 156LZCB 7681 955 274ZW 7681 955 281ZW, * core 8D0 145 155 MZCB 7681 955 281ZW 7681 955 274ZW, * core 8D0 145 155 MZCB 7691 955 267ZW 7691 955 227, 276ZCB 7691 955 276ZW 7681 955 270, 280ZW 7691 955 235ZW 7691 955 156, 185ZW, *Kayaba core 8D0 145 156LZCB 7681 955 280ZW 7681 955 270ZW, 7691 955 276ZW
8D1422052BX
7852 974 407ZW
Audi 8D1422052BX
7852 974 645ZW
8D1422052BX
7852 974 682ZW
8D1422052BX
7852 974 688ZW
8D1422052CX
7852 974 409ZW
8D1422052CX
7852 974 646ZW
8D1422052CX
7852 974 684ZW
8D1422052CX
7852 974 689ZW
Audi
Audi
Audi Audi Audi Audi Audi
7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358, 460 (Long rack) 7852 974 373, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack 7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 407, 408, 411, 682, 688ZW 7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 407, 408, 411, 645, 688ZW 7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 407, 408, 411, 645, 682ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 519, 609, 646, 684, 689ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 609, 684, 689ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 609, 646, 689ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 609, 646, 684ZW
Vehicle
Service Part # 8D1422052EX
ZF Part # 7852 974 411ZW
Audi Audi Audi
8D1422052LX 8D1422052LX
Interchangable with 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358, 460 (Long rack) 7852 974 373, 407, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 609, 646, 684, 689ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB 7852 974 609ZW (short rack core), 7852 974 409, 519, 646, 684, 689ZW 7852 974 519ZW
Audi
8D1422065CX
7852 974 294ZW
7852 955 259, 285 (Short rack) 7852 974, 275, 298, 326, 358, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
Audi
8D1422065CX
7852 974 298ZW
7852 955 259, 285 (Short rack) 7852 974, 275, 294, 326, 358, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
Audi
8D1422065RX
7852 974 326ZW
7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 358, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
8D1422066DX
7852 974 358ZW
7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
8D1422066FX
7852 974 373ZW
7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358, 460 (Long rack) 7852 974 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
8D1422071JX
7852 974 460ZW
7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack
Audi
Audi
Audi 8D2 422 052 X Audi Audi Audi Audi Audi
8G0145165X 8G1422065BX 8G1422065X 8N1422061DX
7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 645, 407, 411, 682, 688ZW 8691 955 166ZW 8691 955 139, 149, 153ZW 7881 955 333ZW 7881 955 301, 309, 311, 319, 331ZW 7881 955 331ZW 7881 955 301, 309, 311, 319, 333ZW 7891 955 129ZW 7852 955 259 (Short rack) 7852 974 275, 294, 298, 326, 358, 460 (Semi long rack) 7852 974 373, 7852 955 285ZW 407, 411, 645, 682, 688 (Long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack 7852 974 408ZW
Audi Audi BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW
BMW BMW BMW BMW BMW BMW
7852 955 259, 285 (Short rack) 7852 974, 294, 298, 326, 358, 460 (Semi long rack) 7852 974 373, 7852 974 275ZW 407, 411, 645, 682, 688 (Long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack 32411141570 32411141570ZW 32 41 1 141 569ZCB (LuK core) 32411141569 32411141569ZCB 32411141570ZW 32111035309 7316 955 149ZW 7316 955 171ZW 32111035309 7316 955 171ZW 7316 955 149ZW 32111116904 7820 900 172ZW 32131091789 8074 955 301ZW 8074 955 303ZW 32131091791 8074 991 101ZW 8074 991 103ZW 32131091791 8074 991 103ZW 8074 991 101ZW 32131092392 7852 991 141ZW 7852 991 147, 149, 157, 161, 165ZW 32131093673 7852 991 147ZW 7852 991 141, 149, 157, 161, 165ZW 32131093886 7852 955 272ZW 32131093887 7852 991 149ZW 7852 991 141, 147, 157, 161, 165ZW 32131094490 7852 991 157ZW 7852 991 141, 147, 149, 161, 165ZW 32131094626 7852 991 161ZW 7852 991 141, 147, 149, 157, 165ZW 32131094927 7852 955 310ZW 7852 974 456ZCB (semi-long rack core),7852 974 393ZCB (long rack core) 32131094927 7852 955 329ZW 7852 974 494ZCB (semi-long rack core),7852 974 489ZCB (long rack core) 32131095185 8075 955 303ZW 8075 955 301ZW 32131095189 8074 955 303ZW 8074 955 301ZW 32131096144 7852 955 304ZW 7852 955 278ZCB (core only) 32131096144 7852 955 304ZW 7852 955 278ZCB (core only) 32131096145 7852 991 165ZW 7852 991 141, 147, 149, 157, 161ZW 7852 955 285 (Short rack) 7852 974 275, 294, 298, 326, 358, 460 (Semi long rack) 7852 974 373, 7852 955 259ZW 407, 411, 645, 682, 688 (Long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack 32131096281 32131096281 7852 955 307ZW 7852 955 213, 227, 229, 306ZW 32131096842 7852 955 330ZW 7852 974 495ZCB (semi-long rack core), 7852 974 490ZCB (long rack core), 32131121969 7842 955 111ZW 32131123134 8055 955 104ZW 32131132795 7832 955 128ZW 7832 955 139, 149,152, 154, 161, 163ZW
Vehicle BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW
Service Part # ZF Part # Interchangable with 32131132922 8054 991 101ZW 8054 991 107, 111, 112ZW 32131134107 8054 991 105ZW 32131134389 8051 991 101ZW 32131134760 7832 955 146ZW 7832 955 158,167ZW 32131134945 7832 955 139ZW 7832 955 149, 152, 154, 161, 163ZW 32131134949 7832 955 149ZW 7832 955 139, 152, 154, 161, 163ZW 32131136825 8054 991 115ZW 8054 991 116, 119, 120ZW 32131136827 8054 991 116ZW 8054 991 115, 119, 120ZW 32131136837 8054 955 214ZW 8054 955 238ZW 32131137505 8051 955 120ZW 8051 955 114, 122, 124, 126, 128, 130ZW 32131137506 8051 955 122ZW 8051 955 114, 120, 124, 126, 128, 130ZW 32131137509 8051 991 110ZW 8051 955 112ZW 32131137513 8051 955 124ZW 8051 955 114, 120, 122, 126, 128, 130ZW 32131137916 7832 955 152ZW 7832 955 139, 149, 154, 161, 163ZW 32131137924 7832 955 158ZW 7832 955 146,167ZW 32131138196 7852 955 213ZW 7852 955 227, 229, 306, 307ZW 32131138566 8054 991 120ZW 8054 991 115, 116, 119ZW 32131138695 8054 955 226ZW 32131138699 8054 955 228ZW 32131138743 8051 991 112ZW 8051 955 110ZW 32131138858 8054 991 122ZW 32131138868 8054 991 128ZW 32131139635 8054 955 238ZW 8054 955 214ZW 32131139681 8054 955 230ZW 32131139735 8051 955 130ZW 8051 955 114, 120, 122, 124, 126, 128ZW 32131140972 7852 955 229ZW 7852 955 213, 227, 306, 307ZW 32131141333 8075 955 301ZW 8075 955 303ZW 32131141483 8054 991 139ZW 32131141815 8051 955 128ZW 8051 955 114, 120, 122, 124, 126, 130ZW 32131466153 8052 955 172ZW 32131466154 8051 955 101ZW 32131466155 8052 955 206ZW 32131466156 8052 955 213ZW 32131466157 8052 955 191ZW 32131466159 8054 991 107ZW 8054 991 101, 111, 112ZW 32131466160 7832 955 154ZW 7832 955 139, 149,152, 161, 163ZW 32131466161 8052 955 225ZW 32131466385 7832 955 109ZW 32131466385 7832 955 161ZW 7832 955 139, 149,152, 154, 163ZW 32131466386 8054 955 205ZW 32131466387 8051 955 114ZW 8051 955 120, 122, 124, 126, 128, 130ZW 32131466388 7832 955 133ZW 32131466389 7832 955 127ZW 32131468049 8054 955 203ZW 32131469270 7832 955 167ZW 7832 955 146, 158ZW 32131469271 8054 991 119ZW 8054 991 115, 116, 120ZW 32131469273 7852 955 227ZW 7852 955 213, 229, 306, 307ZW 32131469273 7852 955 306ZW 7852 955 213, 227, 229, 307ZW 32131469274 8051 955 126ZW 8051 955 114, 120, 122, 124, 128, 130ZW 32131469961 8054 991 126ZW 32131469963 8075 991 101ZW 8075 991 107ZW 32131469963 8075 991 107ZW 8075 991 101ZW 32131469964 7852 955 237ZW 32131469965 7832 955 163ZW 7832 955 139, 149,152, 154, 161ZW 32132226511 8054 955 210ZW 8054 955 222, 236ZW 32132226736 8054 955 222ZW 8054 955 210, 236ZW 32132226923 8054 955 236ZW 8054 955 210, 222ZW 32134403687 8054 991 111ZW 8054 991 101, 107, 112ZW 32134403688 8054 991 112ZW 8054 991 101, 107, 112ZW 32136751027 7852 974 560ZW 7852 974 879ZW, 7852 974 877, 553ZCB (long rack core) 32136751153 7852 993 212ZW 7852 993 364, 434ZW, 7852 993 209, 359, 433ZCB (Core only) 32136751282 7852 974 553ZCB 7852 974 879ZW, 7852 974 877ZCB (core only) 32136751283 7852 993 209ZCB 7852 993 212, 364, 434ZW, 7852 993 359, 433ZCB (Core only) 32136753436 7852 955 334ZW 7852 974 651ZCB (semi-long rack core),7852 974 643ZCB (long rack core) 32136760044 7852 993 359ZCB 7852 993 212, 364, 434ZW, 7852 993 209, 433ZCB (Core only) 32136760114 7852 993 364ZW 7852 993 212, 434ZW, 7852 993 209, 359, 433ZCB (Core only) 32136761822 7852 993 434ZW 7852 993 212, 364ZW, 7852 993 209, 359, 433ZCB (core only) 32136761823 7852 974 879ZW 7852 974 877, 553ZCB (core only)
Vehicle BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW
Service Part # ZF Part # Interchangable with 32136762236 7852 993 433ZCB 7852 993 212, 364, 434ZW, 7852 993 209, 359ZCB (Core only) 32136762241 7852 974 877ZCB 7852 974 879ZW, 7852 974 553ZCB (core only) 32411092015 32411092015ZW 32411091911ZCB(LuK core) 7691 974 505ZCB, 32 41 1 092 433ZCB (LuK core), 32 41 1 141 516ZCB (LuK core), 32 41 1 141 32411092432 7691 974 515E 681ZCB (LuK core), 32 41 1 092 954ZCB (LuK core) 32411092603 7691 974 504ZW 7691 974 514ZW, 7691 974 125ZCB (core only) 32411092603 7691 974 514ZW 7691 974 504ZW, 7691 974 125ZCB (core only) 32411092741 7691 974 130ZCB 7691 974 508E, 32 41 1 092 742ZCB (LuK core) , 32 41 1 094 098ZCB (LuK core) 32411092741 7691 974 508E 7691 974 130ZCB, 32 41 1 092 742ZCB (LuK core) , 32 41 1 094 098ZCB (LuK core) 32411092742 32411092742ZCB 7691 974 130ZCB, 7691 974 508E, 32 41 1 094 098ZCB (LuK core) 32411092898 7691 974 509ZW 7691 974 516ZW 32411092898 7691 974 516ZW 7691 974 509ZW 32411094098 32411094098ZCB 7691 974 130ZCB, 7691 974 508E, 32 41 1 092 742ZCB (LuK core) 32411096434 32411096434ZW 32411097164 7672 472 232 7672 472 222, 267 32411114480 7672 955 210ZW 7671 955 120, 7672 955 137, 262ZW 32411120089 7672 955 230ZW 7672 955 260ZW 32411123148 7672 955 262ZW 7671 955 120, 7672 955 137, 210ZW 32411124680 7672 472 222 7672 472 232, 267 7681 955 102, 110, 142, 144, 180, 249ZW, *LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 32411127046 7681 955 112ZW 078, 32 41 1 141 243, 1 130 084ZCB 7681 955 102, 112, 142, 144, 180, 249ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 7681 955 110ZW 078, 32 41 1 141 243, 1 130 084ZCB 32411128040 32411129627 7681 955 151ZW 7681 955 121ZW 32411132254 7681 955 154ZW 7681 955 185, 247, 250ZW 32411132934 7681 955 146ZW 7681 955 166, 237ZW 7681 955 102, 110, 112, 144, 180, 249ZW, *LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 32411132936 7681 955 142ZW 078, 32 41 1 141 243, 1 130 084ZCB 32411133065 7681 955 154ZW 7681 955 185, 247, 250ZW 32411135597 8691 955 129ZW 8691 955 154ZW 7681 955 102, 110, 112, 142, 144, 249ZW, *LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 32411136214 7681 955 180ZW 078, 32 41 1 141 243, 1 130 084ZCB 32411137457 7681 955 185ZW 7681 955 154, 247, 250ZW 32411137951 7681 955 198ZW 7681 955 228, 230ZW,*LuK core 32 41 1 137 951ZCB 32411138122 7681 955 197ZW 7681 955 209, 231, 233, 252ZW 32411139250 7681 955 209ZW 7681 955 197, 231, 233, 252ZW 32411140367 7681 955 230ZW 7681 955 198, 228ZW,*LuK core 32 41 1 137 951ZCB
BMW BMW BMW BMW
32411141040 32411141046 32411141205 32411141206
7681 955 231ZW 7681 955 233ZW 7681 955 247ZW 7681 955 250ZW
BMW
32411141207
7681 955 197, 209, 233, 252ZW 7681 955 197, 209, 231, 252ZW 7681 955 154, 185, 250ZW 7681 955 154, 185, 247ZW 7681 955 102, 110, 112, 142, 144, 180ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 7681 955 249ZW 078, 32 41 1 141 243, 1 130 084ZCB
BMW
32411141245
7681 955 228ZW 7681 955 198, 230ZW,*LuK core 32 41 1 137 951ZCB
BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW
32411141283 32411141360 32411141419 32411227197 32411466162 32411466163 32411466164 32411466165 32411466166 32411466167 32411466168
8691 955 154ZW 8692 955 116ZW 7681 955 252ZW 7681 955 259ZW 7672 955 260ZW 7672 955 270ZW 7671 955 120ZW 7671 955 144ZW 7681 955 121ZW 7682 955 102ZW 8692 955 106ZW
BMW
32411466169
7681 955 144ZW
BMW BMW BMW BMW BMW BMW BMW
32411466170 32411466390 32411469275 32411469275 32411469276 32411469277 32411469278
7681 955 153ZW 7682 955 105ZW 7681 955 168ZW 7681 955 237ZW 7681 955 146, 166ZW 7681 955 177ZW 1137013 *Vickers 7682 955 106ZW 8692 955 114ZW 8692 955 116ZW
8691 955 129ZW 8692 955 114ZW 7681 955 197, 209, 231, 233ZW 7681 955 238ZW 7672 955 230ZW 7672 955 137, 210, 262ZW 7681 955 151ZW *LuK core 32 41 1 136 295, 32 41 1 131 239,32 41 1 136 295, 32 41 1 137 597ZCB 7681 955 102, 110, 112, 142, 180, 249ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB
Vehicle BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW Fiat Fiat Jaguar Jaguar Jaguar Jaguar Jaguar Jaguar Jaguar Jaguar Jaguar Jaguar Jaguar Jaguar Jaguar Jaguar Lancia Lancia Lancia Lancia Lancia Lancia MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB
Service Part # 32412226402 32412227196 32412227264 32416757913 32416757914 32416760567 32419057379 ------------------4387369 4 427 842 CCC 5653 / 6023 CCC 5653, MMA3891AB CCC 5663 / 5665 / 6015 CCC 5663/5665 MHD3891AA CCC 5669/5667 MHD3891AC CCC6017 MMA3891AA MMA3891AB MNA8110AA MNA8110AB MNA8111BA MNA8111BB MNC3901AC MNC3901AD 82314538 82341631 82345204 8238 6575
ZF Part # Interchangable with 8692 955 112ZW 7681 955 238ZW 7681 955 259ZW 7672 472 267 7672 472 222, 232 7692 974 524E 7692 974 526E 7625 955 107E 7625 955 103, 106ZCB 7681 955 110, 112, 142, 144, 180, 249ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 7681 955 102ZW 078, 32 41 1 141 243, 1 130 084ZCB 7038 900 166 7038 900 168 7038 900 222 7038 900 224 7038 900 226 7039 442 102 7039 442 109 7316 955 155ZW 7316 955 177ZW 7672 955 137ZW 7671 955 120, 7672 955 210, 262ZW 7672 955 232ZW 7840 955 109ZW 7852 974 251E 7852 974 290E, *Adwest Core CBC 9053 ZCB 7852 974 290E 7852 974 251E, *Adwest Core CBC 9053 ZCB 7852 974 235E, *Adwest Core CAC 5255 8TZCB, CC 2471 7TZCB, CAC 3647 7TZCB, CAC 1716 ZCB 7852 974 221, 228E, *Adwest Core CAC 5255 8TZCB, CC 2471 7TZCB, CAC 3647 7TZCB, CAC 7852 974 235E 1716 ZCB
7852 974 221E
7852 974 239E 7852 974 225E
0024601201 0024662401 2014602180 2104602400 2104602500 116 460 17 80
7852 974 225E 7852 974 288ZW 7852 974 290ZW 7682 955 120ZW 7682 955 126ZW 7682 974 103ZW 7682 955 127ZW 7852 993 139E 7852 993 149E 7844 955 106ZW 7844 955 110ZW 7844 955 114ZW 7844 955 101ZW 7844 955 104ZW 7844 955 105ZW 7691 955 501E 0024662401ZCB 201 460 21 80ZW 8401 955 102ZW 8401 991 101ZW 7672 900 406ZW
7852 974 239E 7852 974 221, 235ZW, *Adwest Core CBC 9053 ZCB 7852 974 251ZW 7682 955 126ZW 7682 955 120ZW 7682 955 127ZW 7682 974 103ZW 7852 993 149E 7852 993 139E 7844 955 101, 104, 105, 110, 114ZW (R&R only) 7844 955 101, 104, 105, 106, 114ZW (R&R only) 7844 955 101, 104, 105, 106, 110ZW (R&R only) 7844 955 104, 105, 106, 110, 114ZW (R&R only) 7844 955 104, 105, 106, 110, 114ZW (R&R only) 7844 955 101, 105, 106, 110, 114ZW (R&R only) 002 466 24 01ZCB (LuK core) 7691 955 501E 7682 900 114ZW, * LuK core 201 460 21 80ZCB
A1024600180
7672 900 436ZW
A1104602180
7672 900 432ZW
A1154602080
7672 900 434ZW
A1164601780
7672 900 404ZW
A1164601880
7672 900 402ZW
A1164602480
7672 900 424ZW
A1164602580
7672 900 422ZW
A1244600280 A1244600980 A1244601180
7682 900 108ZW 7682 900 110ZW 7682 900 112ZW *Luk core 124 460 18 80, 124 460 10 80ZCB
7672 900 404, 424, 428, 434, 444, 448ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7672 900 402, 422, 426, 436, 442, 446ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7672 900 404, 424, 428, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65 7672 900 424, 428, 434, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80Z, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65 7672 900 422, 426, 432, 436, 442, 446ZW*Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80 ,126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7672 900 404, 428, 434, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65 7672 900 402, 426, 432, 436, 442, 446ZW*Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 *LuK core 124 460 17 80ZCB
Vehicle MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MINI MINI MINI MINI MINI MINI MINI Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche Porsche
Service Part # A1264600080 A1264600180 A1264600980 A1264601080 A1264601380 A1264601480 A1294602680 A1404600580 A1404600780 A1404665101 A1404666201 A1404666301 A1634600225 A1634600225 A1634600725 A2014600580 A2014601280 A2014601480 A2014601880 A2014602480 A2014603380 A2104602400 A2104602500 A2104660501 A2104661901 A2104662001 A2104662101 6754447 6760248 6760248 32136758205 32136762171 32136764152 32136764156 91434701005 92834708900 92834743104 94434743200 94434743200 ----928347010BX 928347010BX 928347010BX 928347010BX 928347010CX 928347010CX 928347010DX 928347010DX 928347089AX 928347431EX 930347010X 944347011AX 944347011BX 944347011BX 944347011X 944347432CX 944347432CX 944347432CX 944347432DX 964347009BX 964347009DX
ZF Part #
Interchangable with 7672 900 404, 424, 434, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80,126 460 02 80, 115 7672 900 428ZW 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65 7672 900 402, 422, 432, 436, 442, 446ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 7672 900 426ZW 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7672 900 404, 424, 428, 434, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 7672 900 444ZW 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65 7672 900 402, 422, 426, 432, 436, 446ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 7672 900 442ZW 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7672 900 404, 424, 428, 434, 444ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 7672 900 448ZW 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65 7672 900 402, 422, 426, 432, 436, 442ZW, *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 7672 900 446ZW 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82 7682 955 503ZW LuK core 129 460 25 80ZCB, 129 460 16 80ZCB, 129 460 17 80ZCB 7683 955 501E LuK core 140 460 04 80ZCB 8693 955 501E LuK core 140 460 06 80ZCB 7683 900 514E 7683 900 520 ZCB, 140 466 50 01ZCB (LuK core) 7683 900 522ZW 8693 900 526E 7852 974 338ZW 7852 974 596 7852 974 338ZW 7852 974 596ZW 7852 974 338ZW 7671 900 402ZW 7671 900 406ZW * Luk 201 460 09 08, 201 460 15 80 7682 900 109ZW 7682 900 111ZW, *LuK core 201 460 17 80, 201 460 11 80ZCB 7671 900 406ZW 7671 900 402ZW * Luk 201 460 09 08, 201 460 15 80 7682 900 111ZW 7682 900 109ZW, *LuK core 201 460 17 80, 201 460 11 80ZCB 7682 900 114ZW *Luk reman unit 201 460 21 80ZW, LuK core 201 460 21 80ZCB 7682 900 115ZW 8401 955 102ZW 8401 991 101ZW 7682 900 504ZW 7681 900 502ZW, *LuK core 210 466 0401, 210 466 0501ZCB 7681 900 501ZW 7681 900 502ZW, 7682 900 504ZW *LuK core 210 466 0401, 210 466 0501ZCB 7681 900 502ZW 7681 900 501ZW, 7682 900 504ZW, *LuK core 210 466 0401, 210 466 0501ZCB 8691 900 501ZW 7625 955 103ZCB 7625 955 106E, 107ZCB 7625 955 106E 7625 955 103, 107ZCB 7625 955 107ZCB 7625955103ZCB, 106E 7891 974 197ZCB 7891 974 224, 234ZW, 7891 974 233ZCB (core only) 7891 974 224ZW 7891 974 234ZW, 7891 974 197, 233ZCB (core only) 7891 974 233ZCB 7891 974 224, 234ZW, 7891 974 197, 233ZCB (core only) 7891 974 234ZW 7891 974 224ZW, 7891 974 197, 233ZCB (core only) 7820 955 112ZW 7820 955 138ZW 7681 955 118ZW 7681 955 212ZW, *LuK core 928 347 089XZCB 7671 955 110ZW 7671 955 146ZW 7681 955 109ZW 7681 955 115, 119, 196, 251ZW 7681 955 115ZW 7681 955 109, 119, 196, 251ZW 7820 900 171ZW 7820 955 114ZW 7820 955 138ZW 7820 955 112ZW 7840 955 101ZW 7840 955 104, 105, 110, 112, 114, 121, 123ZW 7840 955 104ZW 7840 955 101, 105, 110, 112, 114, 121, 123ZW 7840 955 105ZW 7840 955 101, 104, 110, 112, 114, 121, 123ZW 7840 955 110ZW 7840 955 101, 104, 105, 112, 114, 121, 123ZW 7840 955 112ZW 7840 955 101, 104. 105, 110, 114, 121, 123ZW 7840 955 114ZW 7840 955 101, 104. 105, 110, 112, 121, 123ZW 7840 955 121ZW 7840 955 101, 104. 105, 110, 112, 114, 123ZW 7840 955 123ZW 7840 955 101, 104. 105, 110, 112, 114, 121ZW 7681 955 212ZW 7681 955 118ZW, *LuK core 928 347 089XZCB 7671 955 146ZW 7671 955 110ZW 7820 955 114ZW 7820 900 171ZW 7840 955 201ZW 7840 955 200, 202, 205ZW, 7840 974 201, 202, 205ZCB (long rack core) 7840 955 202ZW 7840 955 200, 201, 205ZW, 7840 974 201, 202, 205ZCB (long rack core) 7840 955 205ZW 7840 955 200, 201, 202ZW, 7840 974 201, 202, 205ZCB (long rack core) 7840 955 200ZW 7840 955 201, 202, 205ZW, 7840 974 201, 202, 205ZCB (long rack core) 7681 955 119ZW 7681 955 109, 115, 196, 251ZW 7681 955 196ZW 7681 955 109, 115, 119, 251ZW 7681 955 251ZW 7681 955 109, 115, 119, 196ZW 7681 955 139ZW 7840 955 119ZW 7832 955 160ZW
Vehicle Porsche Porsche Porsche VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW
Service Part # 964347432AX 964347432BX 993347011X 1221733 026145155BX 027145157X 037145157BX 037145157DX 044145157AX 048145155FX 048145155FX 048145155FX 1H1422061DX 1H1422061DX
ZF Part # 7681 955 179ZW 7681 955 245ZW 7832955169ZW 7672 955 201ZW 7681 955 128ZW 7691 974 106ZW 7691 974 110ZW 7691 974 112ZW 7691 974 123E 048 145 155FZW 7681 955 205ZW 7681 955 265ZW 7830 955 132ZW 7830 955 138ZW
1J0422154HX 7690 955 105E 1J1422055AAX 1J1422061AAX 1J1422061AMX 1J1422061ANX 1J1422061FX 1J1422061FX 1J1422061KX 1J1422061SX 1J1422061SX 1J1422062DX 1J1422062DX 1J1422062FX 1J1422062FX 1J1422062FX 1J1422062GX 1J1422062GX 251422061X 251422155X 357422061CX
7891 974 127ZW 7891 955 127ZW 7891 955 153ZW 7891 955 138ZW 7891 955 105ZW 7891 955 105ZW 7891 955 137ZW 7891 955 125ZW 7891 955 125ZW 7891 955 186ZW 7891 955 186ZW 7891 955 179ZW 7891 955 179ZW 7891 974 179E 7891 955 180ZW 7891 955 180ZW 7832 955 116ZW 7681 955 103ZW 7830 955 114ZW
VW
3A1422061EX
7830 955 143ZW
VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW VW
4J1422060KX 7891 955 137ZW 535145157X 7691 955 211ZCB 535145157X 7691 974 117ZCB 6N0145157X 7691 955 213E 811422065AX 7881 955 105ZW 811422065CX 7881 955 109ZW 811422065DX 7881 955 118ZW 811422065EX 7881 955 120ZW 811422065EX 7881 955 135ZW 811422065FX 7881 955 133ZW 811422065X 7881 955 103ZW 811422065X 7881 955 111ZW 859422065X 7881 955 116ZW 893422065GX 7881 955 141ZW 893422065KX 7881 955 301ZW 893422065X 7881 955 123ZW 893422066AX 7881 955 153ZW 893422066BX 7881 955 155ZW 893422066X 7881 955 150ZW 8A1422065AX 7881 955 309ZW 8A1422065DX 7881 955 311ZW 8A1422065JX 7881 955 319ZW 8G1422065BX 7881 955 333ZW 8G1422065GX 7881 955 331ZW 1H0 422 155EZCB 6N0 422 154AZCB 7691 974 108ZCB 7881 955 325ZW
Interchangable with 7681 955 245ZW 7681 955 179ZW
7691 974 108ZCB 7681 955 205, 265ZW *LuK core 048 145 155B/CZCB 7681 955 265ZW, LuK reman unit 048 145 155FZW *LuK core 048 145 155B/CZCB 7681 955 205ZW, LuK reman unit 048 145 155FZW *LuK core 048 145 155B/CZCB 7830 955 138ZW 7830 955 132ZW 7691 955 241ZCB, 06A 145 157ZCB, 1J0 422 154 BZCB (Kayaba core), 1J0 422 155 BZCB (Kayaba core), 1J0 422 154 CZCB, 1J0 422 155 CZCB (Saginaw/Delphi core), 1H0 422 154 A (Hoburn core) 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 125, 137, 179, 180, 186ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 105, 137, 179, 180, 186ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 105, 125, 137, 179, 180ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 105, 125, 137, 180, 186ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZCB 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZW 7891 955 105, 125, 137, 179, 186ZW
7830 974 138ZCB (3A1 42 055E), 357 422 055QZCB, 357 422 055RZCB, 3A1 422 061AXZCB, 3A1 422 061AZCB, 3A1 422 055AZCB, 357 422 055JZCB, 357 422 055MZCB, 357 422 061KZCB, 357 422 061CXZCB, 357 422 051BZCB, 357 422 055CZCB, 357 422 061CZCB, 357 422 061QZCB (TRW cores) 7891 955 105, 125, 179, 180, 186ZW 7691 974 117ZCB, 7691 974 117ZCB, 6N0 422 154AZCB, 1H0 422 155EZCB (Saginaw/Delphi core) 7691 955 213E, 7691 955 211ZCB, 6N0 422 154AZCB, 1H0 422 155EZCB (Saginaw/Delphi core) 7691 974 117ZCB, 7691 955 211ZCB, 6N0 422 154AZCB, 1H0 422 155EZCB (Saginaw/Delphi core) 7881 955 103, 111, 116, 118, 123, 133, 325, 913ZW 7881 955 120, 135ZW 7881 955 103, 105, 111, 116, 123, 133, 325, 913ZW 7881 955 109, 135ZW 7881 955 109, 120ZW 7881 955 103, 105, 111, 116, 118, 123, 325, 913ZW 7881 955 105, 111, 116, 118, 123, 133, 325, 913ZW 7881 955 103, 105, 111, 116, 123, 133, 325, 913ZW 7881 955 103, 105, 111, 118, 123, 133, 325, 913ZW 7881 955 153ZW 7881 955 309, 311, 319, 331, 333ZW 7881 955 103, 105, 111, 116, 118, 133, 325, 913ZW 7881 955 141ZW 7881 955 150ZW 7881 955 155ZW 7881 955 301, 311, 319, 331, 333ZW 7881 955 301, 309, 319, 331, 333ZW 7881 955 301, 309, 311, 331, 333ZW 7881 955 301, 309, 311, 319, 333ZW 7881 955 301, 309, 311, 319, 333ZW 7691 955 213E, 7691 974 117ZCB, 7691 974 117ZCB, 6N0 422 154AZCB 7691 955 213E, 7691 974 117ZCB, 7691 974 117ZCB, 1H0 422 155EZCB (Saginaw/Delphi core) 7691 974 123E 7881 955 103, 105, 111, 116, 118, 123, 133, 913ZW
Vehicle VW
Service Part #
ZF Part # Interchangable with 7881 955 913ZW 7881 955 103, 105, 111, 116, 118, 123, 133, 325ZW
The
Right
Fit
The
First
Time
-Save Time and Money On Less Product Failure Returns -Increase Customer Satisfaction With Insured Product Confidence -Increase Business With Long Term Performance and Safety
Insist on genuine remanufactured pump & steering units
Pump & Steering ZF Industries is a world leader in advanced automotive drivetrain technology and supplies precision engineered pump and steering systems to the world's leading American and European automobile manufacturers. You'll find ZF steering systems and components specified as original equipment on many of the fine European automobiles you now service. That makes specifying genuine ZF Remanufactured Original pump and steering assemblies the choice of leading foreign car specialists nationwide.
from ZF. Remanufactured Not Rebuilt At ZF our steering pumps and steering gears are completely remanufactured. This means that each pump or gear is completely disassembled, cleaned and inspected. It is then assembled and benchtested to factory specifications using only original equipment parts and incorporating the latest ZF technological improvements. State-Of-The-Art Plant Centrally located near Chicago, ZF's remanufacturing plant incorporates state-of-the-art equipment and highly trained people to turn out remanufactured originals that meet original equipment design standards. Every pump and rack and pinion unit must meet strict quality control standards before we are ready to ship to you. Extensive Testing Extensive final testing incorporates a strict process to assure your customer that genuine ZF quality is remanufactured in, not added on. This strict testing process reduces customer comebacks and installation difficulties. ZF Industries,
Inc.
Steering Systems Group Vernon Hills, IL 800.660.9631 E-Mail:
[email protected] www.zf-group.com
Driveline
and Chassis
Technology
