Yaris Maintenance

27/02/2009

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

MAINTENANCE OPERATIONS I: Inspect and correct or replace as necessary. R: Replace or change or lubricate.

GASOLINE ENGINE

SERVICE INTERVALS: Odometer reading or months, whichever comes first

MAINTENANCE ITEMS

ODOMETER READING

× 1,000 km

1

7.5

15

22.5

30

37.5

45

52.5

60

67.5

75

82.5

90

Months

× 1,000 miles

1

4.5

9

13.5

18

22.5

27

31.5

36

40.5

45

49.5

54

( ): for reference

Replace every 150,000 km (90,000 miles)

Timing Belt

―

Valve Clearance (Sensory Inspection) Drive belt

*I (Every 72 months) Inspect 105,000 km (63,000 miles), after 105,000 km Inspect every 15,000 km (9,000 miles)

V-ribbed belt

Engine oil

(API: SH, SJ)

Normal

(ILSAC) Engine oil

Severe

(API: SJ, SL)

Normal

(ILSAC) Engine oil

R R

Severe

(API: SL, SM)

Severe Severe

R R R

R R

R

R

R

R R

R R

R R R

R R

R

LLC (red/green) *2

I

R

R

R Every 12 months R

R R

R R R

1NZ-FE (1.5)

NCP20

NCP21

99/08

01/09

02/11

03/08

00/08

01/09

02/11

03/08

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●

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R Every 6 months R Every 12 months

R

R R

R Every 6 months R Every 12 months

R

R R

R

I

S-LLC (pink) *3

R R

R R

R R

R R

R

R R

R

Cooling and heater system *1 Engine coolant

R R

R R

R R

R R

R

R R

Normal

Engine oil filter

R R

R R

Normal

(ILSAC)

R

Initial: 72 and then every 12 months

Yaris Verso 2NZ-FE (1.3)

R Every 6 months R Every 12 months

R

R Every 6 months

I

I

Every 24 months

R

R Initial: 36 months

I

I

First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles) Inverter coolant

LLC (red/green) *2

I

S-LLC (pink) *3

R

R Initial: 36 months

I

I

First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles) Exhaust pipes and mountings

I Platinum or Iridium Tipped type

Spark plugs

I

Replace every 90,000 km (54,000 miles)

Others I

I

I

I

I

I

I: Every 24 months R: Every 48 months

I

Every 12 months

No maintenance

Battery (Aygo only)

Air cleaner filter (from October 2002, applicable to all models in production)

―

Replace every 180.000 km (108.000 miles) I

Normal Dusty road Normal

Air cleaner filter Dusty road Fuel tank cap, fuel lines, connections and fuel vapor control valve

I

I I

Every 24 months ―

R

I

HV battery state of charge Fuel filter

I

I I

I I

I I

I R

15 years I

R I

R I

I

I

I

I

Inspect every 2,500 km(1,500 miles) and replace every 45,000 km(27,000 miles) or 48 months.

I

I: Every 24 months R: Every 48 months

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I

I: Every 12 months R: Every 48 months

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●

R

I: Every 24 months R: Every 48 months

X

X

X

X

X ● ● ●

X ● ● ●

X ● ● ●

X ● ● ●

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● ● ●

―

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● ● ●

I I I Every 24 months *4 I ― Others I I Every 24 months Charcoal canister Normal I ― Aygo only Severe I I Every 24 months Normal R ― Charcoal canister filter Aygo only Severe R R Every 24 months *1: Check that the ratiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corrosion etc.; clean if necess(●): Until August 2003 *2: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months. *3: Only use "Toyota Super Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant with long life hybrid organic acid technology (= combination of low phosphates and organic acids) *4: For Sweden, Norway and Finland only.

(●): Until August 2003

27/02/2009

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

MAINTENANCE OPERATIONS I: Inspect and correct or replace as necessary. R: Replace or change or lubricate. S: Special C: Clean

DIESEL ENGINE

SERVICE INTERVALS: Odometer reading or months, whichever comes first

MAINTENANCE ITEMS

Yaris Verso 1ND-TV (1.4 D4D)

ODOMETER READING

× 1,000 km

1

7.5

15

22.5

30

37.5

45

52.5

60

67.5

75

82.5

90

Months

× 1,000 miles

1

4.5

9

13.5

18

22.5

27

31.5

36

40.5

45

49.5

54

( ): for reference

*6

I

I

I

I

I

Timing belt cover*6

C

C

C

A

A

A

A

A Every 12 months

Normal belt

I

I

I

I

I

I

(ACEA: B1; API: CF-4 or CF)*1

Normal Variable

R R

Severe Variable

R R

R

R R

R

R R

R

R R

R

R Every 12 months R

R Every 6 months

Replace when the reminder light illuminates or after 24 months

Normal

Engine oil filter

R R

R

R

R R

R

R R

R

R R

R

R R

R

R Every 12 months R

R Every 6 months

Replace when the reminder light illuminates or after 24 months

Cooling and heater system *2

I LLC (red/green) *3

I

S-LLC (pink) *4

I

I

R

R Initial: 36 months

Every 24 months

I

I

I

I

I

I

Battery

No maintenance

Fuel injection pipes

Replace every 150,000 km (90,000 miles)

I

Diesel smoke

I

I

Normal Air cleaner filter Dusty road

I I

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●

●

●

I

Every 48 months

●

●

I

I: Every 24 months R: Every 48 months

●

●

I

I: Every 12 months R: Every 48 months

●

●

R

I: Every 12 months R: Every 48 months

X

―

Fuel pump

I

● ●

Every 72 months

Every 12 months

In-tank filter and in-line filter

Dusty road

● ●

●

I

R

Normal

● ● ●

―

Fuel filter

Air cleaner filter (from October 2002, applicable to all models in production)

● ● ●

● ● ●

First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles) Exhaust pipes and mountings

●

Every 12 months

Inspect at 105.000 km (63.000 miles). After, inspect every 15.000 km Initial 72 months; then, (9.000 miles) every 12 months Severe

Engine coolant

*I (Every 48 months)

A

V-ribbed belt Engine oil

*I

A: Adjust

Drive belt

●

―

Timing pulley*6 *I : Sensory Inspection

02/11

―

Replace every 150,000 km (90,000 miles)

Valve Clearance

01/09

I

Replace every 105,000 km (60,000 miles)

Timing Belt

NLP20

I

I I

I I

I

I R

I

R I

R I

I

I

I

I

Inspect every 2,500 km (1,500 miles) and replace every 45,000 km (27,000 miles) or 48 months.

―

X

Air flow meter (for EURO IV vehicles)*5 Fuel tank cap, fuel lines, connections

I

I

I

Every 24 months

*1: You may also use API CE or CD. *2: Check that the ratiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corrosion etc.; clean if necessary *3: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months. *4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids) *5: Blow air to the sensor interrmittently for about 30 seconds *6: For vehicles often operated in extremely dusty conditions, such as mining. Inspect for cracks on the Remove dust and sand from the timing belt cover.

●

●

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

MAINTENANCE OPERATIONS

CHASSIS AND BODY 1/2

I: Inspect and correct or replace as necessary.

T: Tighten to specified torque.

R: Replace or change or lubricate.

L: Lubricate Yaris Verso

SERVICE INTERVALS: Odometer reading or months, whichever comes first

ODOMETER READING

NCP

NCP NLP

Months × 1,000 km

MAINTENANCE ITEMS

× 1,000 miles

1

7.5

15

22.5 30 37.5 45 52.5 60 67.5

75

82.5

90

1

4.5

9

13.5 18 22.5 27 31.5 36 40.5

45

49.5

54

Clutch pedal, return spring and damper - Mechanical type

I

Brake pedal and parking brake Normal

Brake linings and drums (Include brake linings of parking brake)

Severe

I

Normal

Brake pads and discs

I

I

I

I

I

Every 24 months

I

I

Every 24 months

I

Every 12 months

I

I I

SAE J1703 or FMVSS No. 116 DOT3

I

I I

I

Severe

I

I

I

I I

I

I

I I

I

I I

I

I

I

Every 12 months

I

Every 6 months

NCP2# NLP2#

99/08

00/08

01/09

02/11

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I

I

I

Every 24 months

Clutch fluid for auto clutch system

R

R

R

Every 24 months

Sequential M/T system fluid

I

I

I

Every 24 months

R

R

R

Every 24 months

●

●

●

I

I

I

Every 24 months

●

●

●

●

11

11

Clutch fluid

SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4 SAE J1704 or FMVSS No. 116 DOT4

SAE J1703 or FMVSS No. 116 DOT3 Brake fluid SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4 SAE J1704 or FMVSS No. 116 DOT4 Brake pipes and hoses Vacuum pump for brake booster (Diesel engines only)

Luk-AT or Pierburg

Others A/T fluid DEXRON® II or III

Power steering fluid

Replace every 195.000 km (121.000 miles) or 120 months Inspect every 195.000 km (121.000 miles) or 120 months

Steering wheel, linkage and steering gear box oil

Normal Severe

SRS airbag *1

I

I

I

Every 24 months

●

●

I

I

I

Every 24 months

I

Every 12 months

● ●

● ●

● ●

● ●

L

Every 24 months

L

Every 12 months

T

Every 24 months

● ●

● ●

● ●

● ●

● ●

● ●

● ●

● ●

I

I

I

I

Initial inspect at first 120 months from the vehicle registration date. NLGI No. 1 or No. 2

Propeller shaft

Normal

L

Severe

L

L

L L

●

I

TOYOTA P.S. fluid EH or equivalent

L

L L

L

L L

L

L L

L

L

●

●

●

Normal

NLGI No. 2

Severe Normal

Propeller shaft bolts

T

Severe

T

Normal I

Normal I

I

I

I I

Normal

I

T

I

I I

I

I

I I

T

I

I I

I

I

T

T

Every 12 months

I

Every 24 months

I

Every 12 months

I

Every 12 months

I

Every 6 months

T

Every 24 months

Severe

T

T

T

T

T

T

Every 12 months

Normal

T

T

T

T

T

T

Every 12 months

Severe

T

T

T

Normal Suspension ball joints and dust covers

T I

I

I

Severe

Drive shaft bolts

T

I

Severe

Drive shaft boots

T

T

T

T

T

T

I

T

T

T

T

I

T

Every 6 months

I

Every 24 months

Severe

I

I

I

I

I

I

Every 12 months

Normal

I

I

I

I

I

I

Every 12 months

I

Every 6 months

I

I: Every 12 months R: Every 48 months

R

I: Every 12 months R: Every 24 months

Severe

I

I

I

I

I

I

I

I

I

I

I

Shift lever of 6-speed manual transmission Normal

I

Severe

I

R

R I

R

I

Normal

I

I

Every 36 months

●

●

●

●

Severe

I

R

I: Every 36 months R: Every 72 months

●

●

●

●

Normal

I

I

Every 36 months

Severe

I

R

I: Every 36 months R: Every 72 months

Normal

I

R

I: Every 36 months R: Every 72 months

R

I: Every 18 months R: Every 36 months

● ●

● ●

● ●

● ●

T-IV Vehicles produced after August, '99

WS

Other Severe Manual transmission oil and transfer oil if so equipped (Including auto clutch system)

BE3/5N API Gear oil GL-4 or GL-5 LV Gear oil API GL-4 Other (GL-4 or GL-5)

API Gear oil GL-4 or GL-5 Transfer oil

I

I I

Every 48 months

Normal

I

Every 48 months

Severe

R

Every 48 months

Normal

I

Every 48 months

Severe

R

Every 48 months

Normal

I

I

Every 48 months

Severe

R

R

Every 48 months

Normal

I

I

Every 48 months

Severe

R

R

Every 48 months

R

Every 48 months

R

API Gear oil GL-5

API Gear oil GL-5

R

I

Normal

Severe *1: After 120 months from the vehicle registration date, inspect every 24 months.

R I

I

Every 48 months

R

R

Every 48 months 2: vehicles with auto clutch system 11: Includes necessary replacement of the blades

Automatic transmission fluid

11: Includes necessary replacement of the blades

Vehicles produced before July, '99

27/02/2009

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles MAINTENANCE OPERATIONS I: Inspect and correct or replace as necessary.

CHASSIS AND BODY 2/2

T: Tighten to specified torque.

R: Replace or change or lubricate.

SERVICE INTERVALS: Odometer reading or months, whichever comes first

Yaris Verso

ODOMETER READING

NCP

NCP NLP

Months × 1,000 km

MAINTENANCE ITEMS

1

7.5

15

22.5 30 37.5 45 52.5

60

67.5 75 82.5 90

1

4.5

9

13.5 18 22.5 27 31.5

36

40.5 45 49.5 54

NCP2# NLP2#

99/08

00/08

01/09

02/11

× 1,000 miles BE3/5N M/T model

I

API Gear oil GL-4 or GL- Normal 5 Severe

I

Every 48 months

I

Every 48 months

R

Every 48 months

● ●

● ●

● ●

● ●

I: Every 12 months R: Every 48 months I: Every 12 months R R: Every 24 months I Every 36 months

●

●

●

●

●

●

●

●

● ●

● ●

● ●

● ●

● ● ●

● ● ●

● ● ●

● ● ●

● ●

● ●

●

●

LV Gear oil API GL-4

Vehicles produced before July, '99

Front Differential oil*2

Differential integrated with transmission

Normal

I

Severe

I

R

R

I

Normal T-IV A/T model

Vehicles produced after WS August, '99

I

R

I

I

Normal

I

Severe

I

Normal

I

Normal

Every 48 months I: Every 36 months R R: Every 72 months I Every 36 months

I

Severe

I

R

Normal

I

R

Other Severe

I I

Differential separated from transmission (API Gear oil GL-5)

R

A/T fluid WS

I

I

R

Normal

I

Severe

I

R

R R

R

Severe

R

R

R

R

Normal R

Normal

R

R Every 12 months R

R

R

I

Severe

I

R

I

I

I

I

I

Active height control suspension fluid - Suspension fluid AHC or equivalent Active height control gas chamber Bolts and nuts on chassis and body

Severe only

T

T

Normal

Tires and inflation pressure

I

Normal

I

Dusty road Air conditioning filter (not a dealer operation) *3

I

I

I

Normal Dusty road

I

T

T Every 12 months

I

R

R

I

R

Normal & Dusty road Particle filter

Normal

(foldable type)

Dusty road

I

I

I

Pollen removal type

I

R

R

I

Particle filter (standard Normal

R

I

I

R

R

I

R

Dusty road

Combination filter

Normal

(high efficiency type)

Dusty road

R

I

I

I

I I

R

R

I

I

R

R

I

R

R

R

R: Every 24 months I: Every 6 months R: Every 12 months Every 24 months

I

I

Every 12 months

R

R Every 12 months

I

I

R I

I I

R

R R

I

R R

R

R

R R

R

R R

R

Replace when the service indicator light illuminates Corrosion Inspection *2: Including MR2 rear differential oil *3: Customers should inspect by themselves

I

I

● ●

R Every 24 months

R R

Every 12 months I: Every 12 months

I

I

R

R R

R

Every 24 months

R Every 24 months

R

R

R R

I

R

R

R

R R

I

R

R

& high efficiency type)

R

I

R

R I

I

R

R I

I

I

R

Dusty road

Combination filter

T

I

I

― I: initial 48 months; then every 12 months

T

I I

R I

I

Normal

Particle filter

R

Every 12 months

I

I

R

Every 24 months

I

I

I

I

I

I

I

Severe

I: Every 36 months R: Every 72 months

R Every 24 months

R

R

Severe

Front and rear suspension

R

R

R R I

Normal

Wheel bearing grease (tapered roller type wheel bearing only) and ball joint NLGI No. 2 grease

I

R R

API Gear oil GL-5 Rear differential oil

R

Every 48 months I: Every 36 months R: Every 72 months I: Every 36 months R: Every 72 months I: Every 18 months R: Every 36 months I: Every 12 months R: Every 48 months Every 48 months Every 48 months Every 36 months

I

Every 24 months

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