YANN C264 Commissioning

PACiS C264 Expert Utilisation

1

> L2 4A C264 Expert utilisation 02

1

C264 Expert

1 ) Hardware installation & Commissioning 2 ) Computer’s basic settings 3 ) Software Installation 4 ) Download DataBase and Switch 5 ) Communication Testing

2

> L2 4A C264 Expert utilisation 02

2

C264 Expert Installation / Commissioning 1) Requirement 2) Checks Power Off

Hardware configuration (CORTEC)

3) Checks/install only Power Software Version Ethernet/Front port Database Version Hardware Self tests 4) Checks with I/O

3

> L2 4A C264 Expert utilisation 02

IED Communication DB

3

1.1) Set-up Requirements 1) Adapted DC Power supply (protected) 2) Personal Computer (WINDOWS 2000 administrator) 3) RS232C Null Modem Cable 4) Ethernet cable (cross if not hub/switch) 5) Screw-driver (Torque 10, POZ 1) extractor 19200 bauds No parity 8 bit 1 stop No flow control

4

> L2 4A C264 Expert utilisation 02

4

1.2 ) C264 Requirement MANDATORY From Business Ordering 1) C264 Delivery Form 2) C264 Hardware Version (kind of CPU, Power Supply) 3) C264 Software Version + System Release Note 4) C264 Business IP, Net name 5) C264 Business Board Configuration CORTEC Kind by Slot, Voltage, BIU port 6) C264 Business Data Bag 5

> L2 4A C264 Expert utilisation 02

5

2 ) Checks Power OFF

2 ) Power Off Hardware Checks 2.1) C264 Package Reception 2.2) Front panel Removal

Check Hardware configuration Boards location and Voltage

2.3) Optional Bus removal

Check BIU ports jumpers

2.4) Mechanical Mounting 2.5) Wiring installation

6

> L2 4A C264 Expert utilisation 02

Shield

6

2.1 ) Delivery reception

1) Packing inspection and opening 2) Delivery Form checking / acceptance 3) Delivery Form Storage in Business Hardware Binder 4) Checking Front Panel Sticker 5) Opening Record Sheet

7

> L2 4A C264 Expert utilisation 02

7

2.2) Front Panel Removing Rack mounting Front Panel removal

8

> L2 4A C264 Expert utilisation 02

POZ 1

8

2.2 ) Checking Boards Slot / Voltage Remove front panel and check boards location / Slot Board Name

Board Number

BIU

CPU DIU 9

> L2 4A C264 Expert utilisation 02

DOU

CCU

AIU 9

2.2 ) Checking Boards Slot / Voltage Remove front panel and check Voltages BIU / DIU / CCU

Sticker 10

> L2 4A C264 Expert utilisation 02

A01 A02 A03 A04

24 V 48V 110/125V 220V 10

2.3 ) BIU Port Setting 0) Check no power on BIU, get anti-static Brace 1) Get HW chapter (hardware) 2) Remove BUS with finger starting from left 3) Remove Torque Screw (Board + ruler) 4) Extract board with dedicated extractor tool 5) Checking PORT 1/2 setting via jumpers 6) Put Back Board / screws / Bus

11

> L2 4A C264 Expert utilisation 02

11

2.4 ) Mechanical Mounting Front Panel Reinstall C264 mechanical fixation (19” rack or other)

12

> L2 4A C264 Expert utilisation 02

12

2.5 ) Wiring Check (still no power) 1) 2) 3) 4) 5)

Shield wiring Power supply wiring (BIU + neutral policy) I/O board wiring Ethernet Networks wiring Serial TBUS/LBUS network wiring Refer to “CONNECTIONS” chapter (“C264_EN CO” documentation)

Good Practices

13

> L2 4A C264 Expert utilisation 02

Shield Scheme wire color/diameter policy naming e.g. DIU200_2_D Write name on connector 13

3 ) Checks Power ON on BIU only

3 ) Checks on Computer’s basic settings 3.1) Run-time Requirements 3.2) C264 power up sequence 3.3) Setting commands 2.3) Checking default settings 2.4 ) Input new settings

14

> L2 4A C264 Expert utilisation 02

14

3.1) Run-time Requirement 1) 2) 3) 4)

Connection IP, Serial link Launch HyperTerminal on the PC Launch CMT and WFTP Power up delivered MiCOM C264 >p CR

The following information should be displayed:

“boot device

: tffs=0,0

“processor number

:0

“host name

:

“file name

:

“inet on backplane

: CR

“host inet

:

“gateway inet

: 0.0.0.0

“user “ftp password

ALSTOM

: /flash/bin/vxWorks

“inet on ethernet

: :

“flags

: 0x0

“target name

:

“startup script

:

“other

: motfec

Serial link RS232 15

> L2 4A C264 Expert utilisation 02

15

3.2 ) C264 Starting

1) Pre boot First Count Down

[VxWorks]

2) Booting Software(network, flash) Second Count Down

->

3) Starting Software 4) Loading Data Base

16

> L2 4A C264 Expert utilisation 02

16

3.3 ) settings commands BASIC COMMANDS Default settings visualization : VxWorks level

> use “p” command

application level > use “bootChange” command Default settings setup : VxWorks level

> use “c” command

application level > use “bootChange” command Reboot the computer : VxWorks level

> use “^X” “@” command

application level > use “reboot” command power off - power on 17

> L2 4A C264 Expert utilisation 02

17

3.3 ) Checking default settings >p CR or bootChange (CR)

Tffs=0,0 boot from flash

The following information should be displayed:

motfec=0 boot from PC

“boot device “processor number “host name “file name “inet on ethernet “inet on backplane “host inet “gateway inet “user “ftp password “flags “target name “startup script “other 18

: tffs=0,0 :0 : : /flash/bin/vxWorks : : CR : : 0.0.0.0 c264_cpu0 cpu 8mega flash-old LCD : c264_cpu1 cpu 16mega flash-old LCD : : 0x0 c264_cpu2 cpu 16mega flash-new LCD : : : motfec

> L2 4A C264 Expert utilisation 02

18

4 ) Computer’s Software Installation

3 ) Computer’s Software Installation on PC 3.1 ) Computer’s Software Installation Requirements 3.2 ) Install computer’s software on the PC

3 ) Computer’s Software Installation on C264 3.3 ) Transfer computer’s software on the C264 3.4 ) Input settings for Software Installation 3.5 ) Transfer computer’s software on the C264 3.6 ) Change settings after Software Installation

19

> L2 4A C264 Expert utilisation 02

19

4.1 ) Computer’s Software Installation Requirements Requirements for new software installation Ethernet link COM1 or COM2 9600/19200 8 bit no parity TTY mode

Serial link cable for “HyperTerminal” application Ethernet Connection may be direct or via Ethernet switch Use a crossed Ethernet cable for direct connection 20

> L2 4A C264 Expert utilisation 02

20

4.2 ) Install computer’s software on the PC Step 1 : agreement acceptance

21

> L2 4A C264 Expert utilisation 02

21

Install computer’s software on the PC (next) Step 2 : choose default directories “recommended recommended” recommended

CAUTION : Computer’s software and FTP server are configured to be installed to the default directories. If you don’t choose default directories « FTP server » must be reconfigured. 22

> L2 4A C264 Expert utilisation 02

22

Install computer’s software on the PC(next) Step 3 : Don’t choose “FTP server” if is not the first installation via the Personal Computer

23

> L2 4A C264 Expert utilisation 02

23

4.3 ) Transfer computer’s software on the C264 0) if already loaded

CLEAN_DB

1) Change to motfec, start wftp, reboot loading software from network to RAM 2) cleaning flash by

eraseFlash

+ reboot

3) stop 2nd count down Stop Computer with CMT 4)

bootInstall copy from RAM to flash

5) change to tffs=0,0, stop wftp, reboot loading software from flash 6) Check Software version

24

> L2 4A C264 Expert utilisation 02

LCD, VERSION with front link

24

4.4 ) Input settings for Software Installation Change settings for new software installation ->c

CR

(or bootChange

CR)

“boot device : tffs=0,0 enter CR “processor number :0 CR “host name : CR “file name : /flash/bin/vxWorks enter CR “inet on ethernet : xxx.xxx.xxx.xxx> CR (@IP change if needed) “inet on backplane : CR “host inet : xxx.xxx.xxx.xxx> CR (@IP change if needed) “gateway inet : 0.0.0.0 CR “user : c264_cpu2(or c264_cpu1) CR “ftp password : vxworks CR “flags : 0x0 CR “target name : CR “startup script : CR “other : motfec CR ->@ CR (or reboot CR) 25

> L2 4A C264 Expert utilisation 02

25

computer’’s software on the C264 4.5 ) Transfer computer 1) Launch FTP server on your PC 2) Reboot the computer 3 ) hit “CR” on the “HyperTerminal” after loading C264 software 4 ) enter “eraseFlash”+ “CR” 5 ) Reboot the computer 6 ) enter “bootInstall” + “CR” after loading C264 software (can take some minutes)

If the computer can’t loading C264 software check Ethernet link and verify settings with “p” or “bootChange” command 26

> L2 4A C264 Expert utilisation 02

26

Transfer computer’s software on the C264(next) 1) At the end of software installation reboot the computer 2 ) select the “service panel” and check the version of the new software 3 ) The computer must be in “maintenance mode” 4 ) Check software installed version

27

> L2 4A C264 Expert utilisation 02

27

4.6 ) Change settings after Software Installation Change settings for taking in account the new software -> c

CR

(or bootChange

CR)

“boot device : motfec0 enter < tffs=0,0 > CR “processor number :0 CR “host name : CR “file name : vxworks enter CR “inet on ethernet : xxx.xxx.xxx.xxx> CR “inet on backplane : CR “host inet : xxx.xxx.xxx.xxx> CR “gateway inet : 0.0.0.0 CR “user : CR “ftp password : CR “flags : 0x0 CR “target name : CR “startup script : CR “other : motfec CR ->@ CR (or reboot CR)

28

> L2 4A C264 Expert utilisation 02

28

4.7) Checking Software version ➘ Check software version via the service panel S E R V .

I

N F O

Purchased version

29

C O M P U T E R

S E R I A

L

N B :

S O F T W A R E

V E R S I

O N :

D A T A B A S E 1

V E RS

& S T A T E :

D A T A B A S E 2

V E RS

& S T A T E :

O P E R A T I

N G

H O UR

S :

O P E R A T I

N G

M O DE

:

R E D U N D A N C Y M O DE

:

> L2 4A C264 Expert utilisation 02

No data base

29

4.8) Database Downloading

Checking connection Loading DB under SMT Download DB unto C264 Switch to downloaded data base

30

> L2 4A C264 Expert utilisation 02

30

5 ) Communications Testing

5 ) Communications Testing 5.1 ) Communications Testing Requirements 5.2 ) Debug port testing 5.3 ) IED communication testing 5.4 ) IED communication Debug commands 5.5 ) Printer communication testing 5.6 ) Ethernet Communication testing

31

> L2 4A C264 Expert utilisation 02

31

5.1 ) Communications ports Debug port (serial link) Scc1 port (serial link RS232 or RS485) Scc2 port (serial link RS232 or RS485) Scc3 port (serial link RS232) Scc4 port (serial link RS232) Ethernet port

32

> L2 4A C264 Expert utilisation 02

32

5.2) Communications Testing Requirements Computer must be in operational mode (SCE DB loaded) Ethernet link Printer cable

Serial link cable for “HyperTerminal” application Ethernet Connection may be direct or via Ethernet Hub Use a crossed Ethernet cable for direct connection 33

> L2 4A C264 Expert utilisation 02

33

5.3 ) Debug port testing >p CR

The following information should be displayed:

“boot device

: tffs=0,0

“processor number

:0

“host name

:

“file name

: /flash/bin/vxWorks

“inet on ethernet

:

“inet on backplane

: CR

“host inet

:

“gateway inet

: 0.0.0.0

“user “ftp password

: :

“flags

: 0x0

“target name

:

“startup script

:

“other

: motfec

COM1 or COM2 9600 / 19200 8 bit no parity TTY mode

Serial link cable for “HyperTerminal” application No Communication check : > serial cable > check PC COMx settings 34

> L2 4A C264 Expert utilisation 02

34

5.4 ) Ethernet Communication testing Ethernet link

Ethernet Connection may be direct or via Ethernet switch Use a crossed Ethernet cable for direct connection If no communication : •check IP addresses settings/Mask/Negotiation of both equipment •use “ping” command via MS-DOS window •Launch the CMT 35

> L2 4A C264 Expert utilisation 02

35

5.4 ) Serial communication testing Use the “TEST_COM” TEST_COM” debug command to send a frame from one port to the other Transmitter port Receiver port

Always=1 0=RS232,1=RS485

ASCII string

Use the “S_APICOM_ShowConfig” S_APICOM_ShowConfig” debug command to verify the business DB port setting (and if initialized) 36

> L2 4A C264 Expert utilisation 02

36

5.4 ) IED communication testing 1 ) Link together scc1 and Scc2 as follow 2 )Via the HyperTerminal launch the TEST_COM command 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

BIU 200 connector

Scc2 TGND Scc2 T+ GND

Scc1 T+ Scc1 T-

example “ TEST_COM (1,2,1,”test port 1 to 2”,1) example “ TEST_COM (2,1,1,”test port 2 to 1”,1) 37

> L2 4A C264 Expert utilisation 02

37

5.4 ) IED communication testing 1 ) Link together scc3 and Scc4 as follow 2 )Via the HyperTerminal launch the command “test_com” to send frame from one port to another example “ TEST_COM (3,4,0,”test port 3 to 4”,1) example “ TEST_COM (4,3,0,”test port 4 to 3”,1) 1 2 3 4 5 6 7 8 9

Scc3 38

> L2 4A C264 Expert utilisation 02

1 2 3 4 5 6 7 8 9

Scc4 38

5.5 ) IED communication Debug commands >p CR

The following information should be displayed:

Debug Commands Traces_scc1=16 Traces_scc2=16 RS485

“boot device

: tffs=0,0

“processor number

:0

“host name

:

“file name

: /flash/bin/vxWorks

“inet on ethernet

:

“inet on backplane

: CR

“host inet

:

“gateway inet

: 0.0.0.0

“user “ftp password

: :

“flags

: 0x0

“target name

:

“startup script

:

“other

: motfec

RS232

-> traces_scc1=16 traces_scc1 = 0x516fd8: value = 16 = 0x10 0x1274568 (T35IECM20): 0065ms -->P=1 L=5 :10 5B 02 5D 16 0x1274568 (T35IECM20): 0015ms traces_scc1=16 traces_scc1 = 0x516fd8: value = 16 = 0x10 0x1274568 (T35IECM20): 0065ms -->P=1 L=5 :10 5B 02 5D 16 0x1274568 (T35IECM20): 0015ms