FMSCI
Yamaha Gladiator
Page : 1
The Federation of Motor Sports Clubs of India "Krishna Towers - I", VI Floor, Apt. 25 New No.50, Sardar Patel Road, Chennai 600 113 Phone : +91-44-22352673, +91-44-22352673, Fax : +91-44-22 +91-44-22351684 351684 email :
[email protected], website : www.fmsci.org
2 Wheeler FMSCI Technical Data Form Valid From :14th June 2007
No.TDF070003
Article
Valid to :
Description 1. General
101
Manufacturer's Name Manufacturer's
YAMAHA MOTOR INDIA PVT LTD
102
Manufacturer's address
A-3 Surajpur Industrial Area . Noida Dadri Road, Surajpur 201306 Gautam Budh Budh Nagar (U P)
103
Brand name
YAMAHA
104
Model Model
GLADIATOR
Model Year
2006
Model Identification Name
YAMAHA – GLADIATOR
Beginning Serial No.
5YY8:5YY800001,
End Serial No.
In Production Production
105
Type
Motorcycle
106
Minimum weight (Without fuel/fairings/rider)
99 kgs 2. Engine
201
Type of Engine
Four Stroke
202
Number of Cylinders
One
203
a) Bore b) Stroke
54 mm 54 mm
c) Conrod length
123 mm
204
Cubic capacity
123.7 cc
205
Minimum Volume of Cylinder Head
15.20 cc
206
Compression Ratio
10.0: 1
Piston
207
a) Material
Aluminum
b) Minimum Weight (with piston pin, circlips and piston rings as per manual)
113.4 gms
c) No. of Rings / Piston
3/1
d) Piston pin offset
0.50 mm
5YYC : 5YYC00001 5YYC00001
FMSCI
Yamaha Gladiator
e) Piston pin material
Page : 2
Steel
Material 208
209 210
a) Crankcase
Aluminium
b) Cylinder barrel
Cast Iron
c) Cylinder head
Aluminium
d) Generator cover
Aluminium
e) Primary case cover
N/A
f) Clutch cover
Aluminium
g) Crankshaft cover
N/A
h) Gear Box cover
N/A
i) Ignition cover
N/A
k) Cylinder head cover (valve)
Aluminium
Quantity of Spark Plug / Cylinder
One Material
Weight
Crank shaft
Steel
2.5 kgs
Conrod
Steel
120 gms
Thickness of tightened cylinder head gasket Position of Cylinder & head relative to the Crank Case
0.28 mm FORWARD INCLINED
a) Method of cooling
Air
b) Type of liquid
NOT APPLICABLE
212
Does the cylinder have a sleeve or liner If yes, material
Cast Iron
213
Cylinder barrel – coating
NA
214
Method of Induction
Poppet valve
211
A) Fuel feed by Carburettor
215
215
a) Make b) Type / Model
UCAL 5YY / BS 25
c) Venturi diameter
23 mm +/- 0.25 mm
d)Maximum diameter of Carburettor exit port
N/A
e) Length of adaptor
N / A
B) Fuel feed by Injection
N /A
a) Make
N /A
b) Model
N /A
c) Kind of fuel measurement
N/A
d) Dimensions of intake pipe at the throttle or slide location
N /A
FMSCI
Yamaha Gladiator
e) Number of effective fuel outlets
N /A
f) Position of injectors
N /A
f1) Manifold
N /A
/
Cylinderhead
g) Sensors of injection system
N /A
h) Actuators of injection system
N /A
For Two Strokes Only
216
216
216
a) Number of Ports
N /A
Total
N /A
Intake
N /A
Transfer
N /A
Boost
N /A
Exhaust
N /A
b) Height of Ports
N /A
Intake
N /A
Transfer
N /A
Boost
N /A
Exhaust
N /A
c) Width of Ports
N /A
Intake
N /A
Transfer
N /A
Boost
N /A
Exhaust
N /A For Four Strokes only
Inlet valves
217
a) Number
One
b) Diameter
25.90~26.10 mm
c) Stem dia
4.90 ~ 4.98 mm
d) Overall length
64.4 mm
e) Weight
20 gms
Exhaust valves
218
219
a) Number
ONE
b) Diameter
21.90 ~ 22.10 mm
c) Stem dia
4.90 ~ 4.98 mm
d) Overall length
63.5 mm
e) Weight
19.5 gms
Maximum valve lift a) Intake
6 mm
Page : 3
FMSCI
220
Yamaha Gladiator
Page : 4
b) Exhaust
6 mm
Type of valve operation
Tappet Rockerarm
Ratio 221
a) Rocker Arm
-
b) Oscillating lever
-
222
Overhead valve
Yes
223
Overhead CAM
Yes
224
Pushrod
No
225
Method of Cam shaft drive
Chain
CAM Timing
226
227
a) Inlet opens
29 Degree BTDC
b) Inlet closes
59 Degree ABDC
c) Exhaust opens
54 Degree BBDC
d) Exhaust closes
34 Degree BTDC
CAM dimensions a) Inlet
A= 25.8 ~ 25.96 mm B= 21.1 ~ 21.29 mm
b) Exhaust
A= 25.8 ~ 25.94 mm B= 20.9 ~ 21.15 mm
c) Weight of the Cam
135 gms
d) Weight of the bush / es
N/A
e) Dimension of the bush / es
N/A
Applicable to both 2 & 4 Stroke Engines 228
Type of Ignition
Spark Digital Ignition
229
Starting Devices
Both
a) Clutch 230
b) Method of operation
Wet Cable
c) Weight of Clutch Basket (full assembly) 1675 gms 231
Transmission
Manual
Primary Drive
Thru Gears
a) Method of primary drive
Gear
b) If gear drive
Helical
Primary Drive Ratio
3.4 : 1
If gears / Chain a) No. of teeth
Drive =20 , Driven = 68
b) Thickness if belt
Drive = 17mm, Driven = 12mm N /A
FMSCI
Yamaha Gladiator
Page : 5
N /A
a) Diameter of pulleys Gear Box 232
a) Shell Material
Aluminium
b) No. of speeds
5 speeds
c) Material of gears
Steel
Gear
Ratio
No. of teeth
Thickness
First
3.000
33
11
9.6mm
12mm
Second
1.777
32
18
9.3mm
9 9mm mm
Third
1.316
25
19
13mm
8.75mm
Fourth
1.045
23
22
9.5 mm
8.5 mm
Fifth
0.875
21
24
9.35 mm
9.mm
Sixth
N/A
N/A
N/A
FMSCI
Yamaha Gladiator
Page : 6
Cam lift in mm (dismounted camshaft) Intake Rotation Angle in Degrees
Lift in Mm
0
4.931
-5
4.900
-10
Exhaust
Rotation Angle in Degrees
Lift in mm
Rotation angle in Degrees
Lift in Mm
Rotation angle in Degrees
Lift in mm
4.899
0
4.891
+5
4.801
-5
4.959
+5
4.861
4.810
+10
4.633
-10
4.763
+10
4.772
-15
4.662
+15
3.665
-15
4.600
+15
4.627
-30
3.903
+30
1.959
-30
3.662
+30
3.874
-45
2.729
+45
0.244
-45
2.012
+45
2.709
-60
1.288
+60
0.161
-60
0.207
+60
1.273
-75
0.246
+75
0.081
-75
0.066
+75
0.206
-90
0.164
+90
0.001
-90
0.000
+90
0.100
-105
0.085
+105
0.000
-105
-
+105
-
-120
0.006
+120
-
-120
-
+120
-
-135
0.000
+135
-
-135
-
+135
-
-150
-
+150
-
-150
-
+150
-
A shift of +/- 2 degrees of the whole measurement is accepted Secondary Drive
233
a) Method of Secondary Drive
Chain
b) Secondary Drive Ratio
45 / 14
c) If chain, No. of teeth
120 Links
d) If belt, diameter of pulleys
N/A
3 301
3.214
Chassis and Suspension a) Main frame type
Double cradle
b) Material (Gussets / Tubes)
Steel tubes
Front Suspension 302
a) Method of suspension
Telescopic
b) Front tube O.D.
30 mm
c) Lower Slider O.D.
-
Rear Suspension 303
a) Method of suspension
Twin Shock
b) Swinging Arm Type
Rectangular Box Section
c) Material
Aluminium
FMSCI
304
305 306
Yamaha Gladiator
Wheels
Both Alloy & Spokes Spokes
a) Front wheel rim diameter
18”
b) Width
1.6”
c) Rear wheel rim diameter
18”
d) Width
1.6”
Oil Tank Capacity
ENGINE OIL 1200
Fuel Tank 307
308
a) Capacity
13 Litres
b) Material
Metallic sheet
Has the fuel system an electrical pump
No Exhaust System
4
No
401
Detachable baffles
402
Weight of the silencer system with bolts for f or 6.3 Kgs fixing the same
403
Inner diameter of the bend of the silencer
20 mm
Page : 7
FMSCI
Yamaha Gladiator
Right side view of the vehicle
Page : 8
FMSCI
Yamaha Gladiator
Left Side view of the vehicle
Page : 9
FMSCI
Yamaha Gladiator
Carburettor showing exit port
Frame
Page : 10
FMSCI
Yamaha Gladiator
View of Engine / Crankcase Assembly (Left side / Right side / Front side)
Page : 11
FMSCI
Yamaha Gladiator
View of the Engine / Crankcase Assembly (Rear view / Top view / Bottom view
Page : 12
