XM Dyn Vibration Training_Rev3

Vibration Monitoring System using XM Dynamic Modules By Lek Chen Mar 13, 2009

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Agenda XM Dynamic module is a new ROCKWELL product

1. 2. 3. 4. 5. 6. 7. 8.

Introduction Hardware & Software components Software installation Configuration for PG products (RSNetworx) Vibration Instruments Wiring and Layout XM Node address (dip switch setting) I/O and Module Configuration (Software and Logic), Data structure

9. HMI screen 10. Modify parameter setting ONLINE Caterpillar: Confidential Green

Introduction XM Dynamic module is a new ROCKWELL product -

Solar implemented on PG products in CPD 230 (Jan 2009) Plan to use it in O&G and aftermarket in the future

Feature DIN rail mount Spring clamp terminal base Require external 24 DC power supply ControlNet 1.5 Universal module can be configured for different types of applications (radial, axial*, velocity, acceleration & BAM)

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Module is Configured in RSLogix5000 environment Monitor additional data (four bands,1x phase/magnitude & tachometer) Extended data for advanced diagnostics (future)

*XM Dyn module does not support Axial thrust position so the gap voltage is used to determine the axial thrust position. Converting from Gap voltage to Axial is done in the logic. See the logic later in the presentation. Will be supported in future.

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Hardware and Software Hardware Components

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ControlNET Adapter 1440-ACNR (Solar P/N 1088442-1) XM Dynamic Module 1440-DYN02-01RJ (Solar P/N 1088442-2) Spring Clamp Terminal Base 1440-TBS-J (Solar P/N 1088442-3) DC-DC Power Supply 1606-XLD-92D (Solar P/N 1088442-4)

Software

- RSLogix5000 ver 16.03 or later - AOP (Add On Profile) version 1.05.013 or later - EDS files (Note: these files are for RSNetworx and RSLinx to recognize the modules).

Firmware

- Version 6.132 or later

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Software installation - AOP Please read the installation procedure (ReadMe.doc) in the folder The AOP is located in S:\Rockwell Software\XM Dynamic\AOP\1440XMDyn_Rel_Ver_1.05.013

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Software installation – EDS files Please read the installation procedure (ReadMe.doc) in the folder The EDS files (total of 6) are located in S:\Rockwell Software\EDS\XM Dynamic

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XM Dyn Modules Configuration for PG XM Dyn Module configuration layout for Solar PG products

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RSNetworx Below is a typical T70 PG layout.

Note: you must install all the EDS files so the RSNetworx will recognize the modules.

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Vibration instruments Vibration monitoring system with XM Dynamic Modules for Standard PG consists of: Radial/axial vibration probes (turbine):

- Y only or X&Y (Bearings 1,2 & 3) – unit in mils p-p - Extension Cables (with corresponding system length) - External Probe Drivers (must have) Tachometer probe or keyphasor (turbine):

- unit in rpm Accelerometer (Gear box):

- unit in g rms Velocity (Generator): -- unit in in/s rms

- X&Y + Tach probes (custom feature) – unit in mils p-p + rpm For Combustion pressure: -- unit in psi rms

- BAM (Burner Acoustic Monitor) Caterpillar: Confidential Green

Tachometer wiring Typical wiring for Tachometer Important notice: • •

Jumper between terminal 40 & 41 on the first module (where the sensor is connected) Jumper between modules ZX23301, ZX23302 & ZX23303 (Daisy chain tachometer connection)

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Radial vibration wiring Typical wiring for radial vibration

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Accelerometer wiring Typical wiring for Accelerometer Important notice: •

Enable the IEPE in software configuration

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Velocity wiring Typical wiring for Generator Velocity Important notice: •

Enable the IEPE in software configuration

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BAM wiring Typical wiring for BAM Important notice: •

Enable the IEPE in software configuration

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Lay out of XM Dyn Modules Standard layout of XM Dyn Modules (with 1440-ACNR) inside Generator box Note: for split skid, there will be two sets of XM Dyn modules therefore two 1440ACNR will be used (for example: T130 on shore). See slide 7 for PG configuration detail.

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XM Dyn Modules wiring Typical XM Dyn modules power wiring when split in two rows

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XM Network wiring XM Network wiring XM Dynamic Modules are installed in two rows (with one 1440-ACNR),

• •

the XM Network cable must be connected in terminals 27, 28, 29 & 30 as shown a 120 Ohm resistor must be installed in the last module (See below)

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XM Node Dip switch setting Typical XM Node address Dip switch setting • •

Switches 1,2,3,4 must be closed (up position) Switches 5-10 is for XM Node number setting

Example:

Note: this is not ControlNet Node address

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I/O configuration

Note: You must install AOP (Add On Profile) to be able to see the I/O configuration in RSLogix5000

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Module Configuration Module Configuration parameter screen

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BAM Sensitivity adjustment Type-in the number (sensitivity of BAM device) in the module configuration as shown in red circle

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Module Definition Notice: This is where you define the data structure

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Available data items Variable Name

Description

Overall

The measured overall value of the transducer signal.

DC Bias/Gap

The measured average DC offset of the transducer signal.

1X Magnitude

The measured magnitude of the vibration at the machine speed. This is shown as “Sync” on the “Detail Bearing Data” HMI Display page.

1X Phase

The measured phase of the vibration at the machine speed. This is shown as “Sync Phase” on the “Detail Bearing Data” HMI Display page.

2X Magnitude

The measured magnitude of the vibration at 2 times the machine speed.

2X Phase

The measured phase of the vibration at 2 times the machine speed.

3X Magnitude

The measured magnitude of the vibration at 3 times the machine speed.

Sum Harmonics

The sum harmonics value. This is the sum of the amplitude of the harmonics in the range from the specified starting order through the configured frequency maximum.

Not 1X

The measured magnitude of the vibration excluding the vibration at the machine speed. . This is shown as “Async” on the “Detail Bearing Data” HMI Display page.

Band 0

The measured band 0 value. This and the other band frequency data items are a configurable frequency range that is a subset of the full spectrum frequency range. This is shown as “Engine Frequency Component 0” on the “Detail Bearing Data” HMI Display page. This and the other band frequency measurements are configured to show the amplitude of the highest frequency component within the band’s span. Refer to configuration parameters for band span details.

Band 1

The measured band 1 value.

Band 2

The measured band 2 value.

Band 3

The measured band 3 value.

Speed

The measured speed value from the tachometer input.

Maximum Speed

This is the greatest measured speed value since the most recent reset.

Acceleration

The measured acceleration value. The acceleration is the rate of change in the speed.

SMAX Magnitude

This is the greatest peak magnitude around the orbit. Note that this is only applicable when both channels of the same module are receiving signals from the same bearing with the two sensors physically displaced at 90 degree intervals around the direction of shaft rotation. If this condition is not met, this data value has no relevance.

SMAX Phase

The SMAX phase value. This is the phase at which the greatest peak magnitude occurs around the orbit.

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Standard Configurations (what’s used and what’s not) Radial* & Axial

* Radial only Accel/BAM & Velocity

Data structure All the configuration parameters are shown in Controller Tags

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Logic routines Shaft Bearing routines

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Logic - Radial

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Logic - Radial

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Logic - Axial

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Logic - Axial

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HMI screen Turbine Vibration screen

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HMI screen - Detail Brg data

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HMI screen - SoLoNOx Burner Acoustic Monitor

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HMI screen - BAM in Bar graph

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Online Configuration If you modify any parameter online , Click OK to complete

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Online Configuration You must check the box as shown in red circle and then click yes

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Online Configuration You must uncheck the box in “Connection” tab as shown in red circle and click OK Notice the yellow circle as shown below

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Online Configuration Click Yes and then Click OK

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Questions

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