XC2002 Quick Start Guide - 1-2013 PDF

 

Xc2002 Quick start guide

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Dirk Schepens 10/01/2012

2915 6626 6626 0 00 0 editio edition n 00

 

1 Hardware

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1 XcHardware 2002 Control 2002 Control module module - specs

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2.1 Control panel buttons

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2.2 Control panel LED functions

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3.1 Main views survey Navigation buttons allow user to scroll through readouts on display

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3.2 Main views detailed Initial view after power-up of the controller, is the fuel level and hour counter  The hour counter starts when the engine speed exceeds 800 min -1 The decimal indicator (.) will blink during counting  Fu Fuel el le leve vell: 

Fuell lev Fue level el is m meas easure ured d by mea means ns of a 0,5…4, 0,5…4,5 5V VDC DC fuel lev level el sender sender in tthe he m main ain fuel tan tank. k.

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A neg negati ativ v fuel lev level el indica indicates tes an inc incorr orrect ect sig signal nal due to a sens sensor or fail failure ure or wir wiring ing defect defect

Icon View

Language view

Vessel pressu pressure re:: 

Vess essel el pre pressu ssure re is mea measur sured ed by mea means ns of a 0, 0,5…4 5…4,5 ,5 VD VDC C sen sender der in the lload oad valv valve e manifol manifold. d.  A neg negati ativ v pre pressu ssure re indica indicates tes an inc incorr orrect ect signal signal due to a sen sensor sor fail failure ure or wirin wiring g defe defect ct

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3.2 Main views detailed Engine rpm: rpm:

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Engine rpm is measured by the engine electronics (EIC) and transmitted to the Xc2002 over Canbus.

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The value value is o only nly avail availabl able e when when the eng engine ine is ru runni nning ng

Battery Bat tery volta voltage ge:: 

The voltage is measured at the voltage in of the controller  A ttoo oo low v valu alue e will will cas case e a “ch “charg arge e fail fail”” war warnin ning g

Service timers: timers:

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The coun counter ter c coun ountes tes dow down n to “0” mea meanin ning g that the ma maint intena enance nce iis s due

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If no nott rese reset, t, a ““se serv rvic ice” e” w war arni ning ng will will be disp displa laye yed d at e eve very ry st star art-u t-up p

 

3.2 Main views detailed Event logs: logs:

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Up to 20 events can be logged.

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shutdowns, service timer resets, software downloads

LOG list Ala larms rms list list: 

Displays all active alarms ( warnings & shutdowns).

Alarm list 2 Alarm(s) Parameter:: Parameter 

Op Open ens s subv subvie iew w wher where e diffe differe rent nt para paramet meter ers s can be vi view ewed ed an and d mo modi difi fied ed

Parameter SW version: version: 

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Shows Sho ws ve versi rsion on of curr current ently ly loa loaded ded firm firmwa ware re

 

3.2 Main views detailed Coolant Coola nt tempe temperature rature:: 

Coolant temperature is measured by the engine electronics (EIC) and transmitted to the t he Xc2002 over Canbus

Engine Eng ine oil pre pressu ssure re : 

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Engine oil pressure is measured by the engine electronics (EIC) and transmitted to the Xc2002 over Canbus

 

4 Log list details LOG list

 Xc2002 EVENT LOG # 01  New software dl  Time: 000000h  Xc2002 EVENT LOG # 02  Element Temp. 1  Time: 000005h  Xc2002 EVENT LOG # 03  Emergency stop  Time: 000012h

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The navigation buttons allow the user to scroll trough the different event logs ( max 20)

Back to display views.

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5 Alarm list details Alarm list

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2 Alarm(s)

The navigation buttons allow the user to scroll trough the different active alarms

Back to display views.

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5 Alarm list details When an alarm is triggered, a pop-up screen will appear on the display and the alarm led wiIl be activated.(co activated.(continuous ntinuous for a warning, on-off for a shutdown) When the alarm is acknowledged (only that alarm in the popup screen), the alarm will disappear when the fault is corrected (blinking led will then burn continuously) “Acknowledge is done by pressing the ENTER button. An “Unacknowledged” “Unacknowledged” shutdown will prevent the compressor from starting. Unacknowledged alarm: Acknowledged alarm:

The alarm pop-up will disappear when pressing the BACK button. Active alarms can be viewed by entering the Alarm list. Remark: “Sensor failure W” -> sensor failure, at compressor side side,, casing a Warning “Sensor failure S” -> sensor failure, failure, at compresso compressorr side, casing a Shut down

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6.1 Extra views survey Extra Views

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Navigation buttons allow the user to scroll trough the extra views.

Back to display views.

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6.2 Extra views detailed Air inlet tempe temperature rature:: 

Air inlet temperature is measured by the engine electronics (EIC) and transmitted to the Xc2002 over Canbus

Engine Engin e Fu Fuel el consu consumption mption:: 

Engine fuel consumptionis measured by the engine electronics (EIC) and transmitted to the Xc2002 over Canbus

Engine Engin e Fuel pressu pressure re:: 

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Engine fuel pressure measured by the engine electronics (EIC) and transmitted to the Xc2002 over Canbus

 

6.2 Extra views detailed Element temperature: temperature: 

Element temperature is monitored by a PT1000 sensor.

Regulating Regu lating press pressure ure:: 

Regulating pressure is measured by a 0,5…4,5VDC sensor sensor.. The value is used to control the engine speed

RegP  00305.6h

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0.00bar

 

7.1 Parameters survey Parameter

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Language Icons

Unit C/bar

C/bar

F/psi

No Yes Auto NoLoad

No

ST1 Reset No

No

The navigation buttons allow the user to scroll trough the different parameters parameters

Yes

ST2 Reset No

No

Yes

Unit Type 1

1

10

Production Test No selection

Diagnostics Off

Off

On

Back to display views.

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7.2 Parameters details Set language:

Language Icons

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Passw. 1999

Language Icons

Passw. 2003

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Language English Language German

Language Acknowledge

Spanish

Language French

Back to parameters.

Language Italian

Language Cyrillic

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7.2 Parameters details Set units:

Unit C/bar

C/bar

F/psi

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Passw. 2003

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Passw. 1999

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Unit C/bar

Unit F/psi

Acknowledge

Back to parameters.

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7.2 Parameters details Activa ctivate te Au Auto to NoLoad NoLoad:: 

If ac acti tive ve , un unit it wi willll au auto toma mati tica calllly y go to No NoLo Load ad wh when en in UnLo UnLoad ad fo forr more more th then en 60 sec. sec.

Auto NoLoad No

No

Yes

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Passw. 2003

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Passw. 1999

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Auto NoLoad No

Yes Auto NoLoad

Acknowledge

Back to parameters.

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7.2 Parameters details Service Timer reset: 

Identica Iden ticall proc procedu edure re ffor or serv service ice ti timer mer 1 a and nd serv service ice ti timer mer 2

ST1 Reset No

No

Yes

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Passw. 1968

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Passw. 1999

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ST1 Reset No

ST1 Yes Reset

Acknowledge

Back to parameters.

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7.2 Parameters details Set Unit type: 

Fact Factor ory y set, set, wh when en in init itia iall un unit it ty type pe is se sett tthi his s lilist st wi willll di diss ssap apea earr fr from om vi view ew an and d ca can n on only ly be resett using the P rese PARUS ARUS softw software. are. ((cons consult ult GB GBP P for late latest st list of uni unitt type types) s)

Unit Type 1

1

10

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Passw. 2003

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Passw. 1999

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Unit 1Type

default

Unit Type

XAMS287DD

2

Unit Type

XAS850CD

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Unit Type

XAMS287CD

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Unit Type

XAMS407CD

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Unit Type

XATS377CD

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Acknowledge

Unit Type

XAHS237CD

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Unit Type

XAHS347CD

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Back to parameters.

Unit Type 9

Unit Type 10

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XAVS307CD XAH237DD

 

7.2 Parameters details Diagnostics: 

When diagn diagnos ostic tics s is sel select ected, ed, p pow ower er to the en engin gine e ele electr ctroni onics cs will will be inte interru rrupte pted d for 30 sec.( sec.( en engin gine e wil willl shutdown shutdo wn if runnin running g at tthat hat time time)) bef before ore pow power er co comes mes bac back k on iin n ord order er to car carry ry out engi engine ne diag diagnos nostic tics. s.

Diagnostics Off

Off

On

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Passw. 2003

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Passw. 1999

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Diagnostics Off

On Diagnostics

Acknowledge

Back to parameters. Disable Disab le Diag Diagnostic nostics s : sw switch itch di diagno agnostics stics back to the OFF po position sition,, pr press ess STOP or start start th the e unit. unit.

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8 Operation START

If the unit is in Local control it can be started with this button. Xc2002 will power up the EIC and initiate the Canbus communic communication. ation. This can take a few seconds, showing a “WAIT” “WAIT ” pop-up on the dis display play.. When Canbus Canbus communica communication tion is ok, Xc2002 will check if EIC is preheating the engine. engine. The display will show a “Preheat “ pop-up. After preheating preheating or if no preheat was needed needed,, the Xc controller w will ill start the engine. The starter motor is activated till the engine reaches 800rpm After a warm-up to t o +40° +40°C C at 1300 rpm, with a max. of 5 mi minutes, nutes, the compressor is ready for loading: the LOAD led will blink When loaded the first time, the engine speed will be raised to max. rpm for 7 sec. Then the regulation system comes in action to adjust the speed. If the L LOAD OAD bu butto tton n is ap appli plied ed du durin ring g the ““wa warm rming ing u up” p” fa fase, se, L LOAD OAD le led d wi willll blink blink fa fast st an and d uni unitt wil willl automati auto matical cally ly load wh when en “wa “warmin rming g up is finish finished. ed. When du When durin ring g Lo Load aded ed op opera eratio tion n the LOA LOAD Db butt utton on is app applie lied, d, loa load d va valv lve e wil willl be de deact activ ivate ated d an and d compress comp ressor or w will ill run in N NoLoa oLoad d at 130 1300rpm 0rpm..

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8 Operation STOP

Comp Co mpre ress ssor or can can be st stop oppe ped d wi with th th this is bu butt tton on.. If com compr press essor or wa was s ru runn nning ing in L LOAD OAD the loa load dv valv alve e wi willll be de deact activ ivate ated d an and d unit unit will will ret retur urn n to to No NoLoa Load d (whe 130n0rstop pm)ping . Afte,r then 5 mincool utes coo ownwill , thebeen5gmin ine utes will bminu e stospthe pedtime . If rbe unen ninrrunni gunning in N oLin oad when stopping cooldow down nld time minutes minus tthe he u unit nit h has as been ng NoLoad. If co comp mpre ress ssor or ha has sn not ot be been en lo load aded ed th ther ere e wi willll be no cool cooldo down wn ti time me.. If ON/ ON/OFF OFF bu butto tton n is is sw switc itche hed d to OFF wi with th the un unit it runn running ing,, the the sam same e pro proce cedur dure e will will be follow followed ed as w when hen the “stop button” was pushed.

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8 Operation AUTOMATIC

This compressor can be remotely controlled (start-stop-load-noload) trough digital inputs The automatic button switches between local and remote mode. When the “Automatic” led is lid , the unit is in remote control and start /stop buttons on the controller cannot be used.

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8.1 Operation: most common Icons

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8.1 Operation: most common Icons

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9 PARUS (PAR Utility Software) Enabling Enab ling “Unit Type Type”” selec selection tion

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1.

Start PARUS

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Connect Conn ect to cont controll roller er

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Select PARAMETERS

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Load paramete parameters rs from controller

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Dubbelcl Dubb elclick ick channe channell 800 8001 1

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Select the “enable” checkbox

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“Write” “Wri te” tto o the con control troller ler a and nd clos close e the w windo indow w

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Disconne Disco nnect ct PARUS

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“Unitt type” sel “Uni selectio ection n is avail available able in contro controlle llerr menu

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