Installation / Operation Wayne Select™ Electronic Dispensers Gen 2, Phase 2 3/G7200 Series
WU021846 Rev 03
SAVE THESE INSTRUC INSTRUCTIONS TIONS IN IN A READILY A CCESSIBL CCESSIBLE E AREA For the purpose of this manual: the product designated on the front cover will be defined herein after as the “Product;” and Dover Fueling Solutions (“DFS”), will reference different entities based on the point of origin for which the Product is manufactured. For Products from North America, DFS references Wayne Fueling Systems LLC located in Austin, Texas. For Products from Brazil, DFS references Wayne Industria e Comercio Ltda. located in Rio de Janeiro, Brazil. For Products from the United Kingdom, DFS references Dover Fueling Solutions UK Ltd. located in Dundee, Scotland. For Products from China, DFS references Tokheim Hengshan Technologies Company, Ltd. located in Guangzhou, China. For Products from India, DFS references Dover Fueling Solutions India Private Limited. DANGER
READ THIS MANUAL BEFORE YOU BEGIN Dispensers have both electricity and a hazardous, flammable, and potentially explosive liquid. Failure to follow the below precautions and the Warning and Caution instructions in this manual may result in serious injury or death. Read every tag attached to the dispenser before commencing installation. Follow all rules, codes, and laws that apply to your area and installation.
USE ONLY GENUINE PARTS For product liability to be valid, no changes may be made to the equipment without the written consent of Dover Fueling Solutions.
REGISTRATION OF SITE AND HOW TO CONTACT DFS The equipment used at this site must be registered prior to contacting for warranty service. Sites can be pre-registered prior to installation by a DFS Authorized Service Organization (ASO) via the on-line registration system OR through completing the Section 1 portion of the form, at the end of this manual, and sending it to DFS (for non-ASOs). Pre-registration of a site helps to expedite warranty service in case it is needed. Please allow 2-3 days after receipt of the information for pre-registration. Final registration, which requires all of the information pertaining to the site including Start-Up date and equipment serial numbers, must be completed within 7 days of the completion of the Start-Up using the same aforementioned methods. Trouble with the installation of this product should be referred to your DFS ASO. An ASO with a technician number can receive assistance by calling the DFS Support Center at:
1-800-926-3737 Customers, Installers or Distributors who are not an ASO, needing help with the operation or installation of this product, should contact the DFS Support Center at:
1-800-289-2963 OR
[email protected]
Table of Contents 1
Introduction ...................................................................................................................... 1 1.1 Dispensers Covered .................................................................................................. 1 1.2 Wayne iGEM Computer Software ............................................................................. 1 1.3 Determining Dispenser Sides A & B .......................................................................... 1 1.4 Model Description ...................................................................................................... 2 1.5 Model Description ...................................................................................................... 3 1.5.1 Enhanced Capacity Models ................................................................................... 3 1.5.2 Super High Capacity Models ................................................................................. 4 1.5.3 Ultra High Capacity Dispenser Models .................................................................. 5 1.5.4 Satellite Dispenser Models .................................................................................... 6 1.6 Dispenser Configurations .......................................................................................... 7 1.7 Totalizer Configurations Configuratio ns ............... .............................. ................................. ................................... .................................. ............................ ........... 7 1.8 Technical Information ................................................................................................ 7 1.9 American with Disabilities A Act ct (ADA).................. ........................... ................... ................... .................. .................. .................. ......... 9
2
Safety Precautions ......................................................................................................... 11 2.1 Read This Manual Before You Begin ...................................................................... 11 2.2 Safety Symbols .............. ............................... ................................... ................................... .................................. ................................. ..................... ..... 11 2.3 Trained Personnel ................................................................................................... 11 2.4 Electricall shutoffs ................................. Electrica ................ .................................. .................................... .................................... ................................ ............... 11 2.5 Lockout Tagout ........................................................................................................ 12 2.6 Fuel shutoffs ............................................................................................................ 12 2.7 Protect the Site Workplace ...................................................................................... 12 2.8 Personal Protection ................................................................................................. 12 2.9 Fire and Explosion Protection .................................................................................. 12 2.10 Health Note .............................................................................................................. 12 2.11 Working Alone ......................................................................................................... 12 2.12 Replacement Parts .................................................................................................. 12 2.13 Changes to the Product ........................................................................................... 12 2.14 Follow the Local, State, and Federal Codes .................... ............................. ................... ................... .................. ........... .. 13 2.15 Portable Fuel Tanks and Containers ....................................................................... 13 2.16 Hazardous Area Classifications ............................................................................... 14 2.17 Site Warnings and Product Postings ....................................................................... 15 2.18 Other General Safety Precautions ........................................................................... 15 2.19 In an Emergency ...................................................................................................... 15
3
Site Design and Preparation ......................................................................................... 17 3.1 General .................................................................................................................... 17
3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 4
Safety Precautions................................................................................................... Dispenser Configuration .......................................................................................... Dispenser Location .................................................................................................. Submersible Pump Size .......................................................................................... Dispensing E25, E85 and/or B20 ............................................................................ Island Construction & Crash Protection................................................................... Dispenser Anchoring ............................................................................................... Dispenser Supply Inlet & Outlet Piping.................................................................... Suction Pump Installations ...................................................................................... Wiring ....................................................................................................................... Conduit .................................................................................................................... Dispenser Sumps .................................................................................................... Operating Pressure..................................................................................................
17 17 17 17 17 18 18 18 18 18 18 18 18
Installation ...................................................................................................................... 19 4.1 Equipment Inspection .............................................................................................. 19
4.2 4.3
Lifting and Installing the Dispenser .......................................................................... 19 Existing Installations ................................................................................................ 19
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4.4 Site Signage ............................................................................................................ 19 4.5 Island Construction & Crash Protection Dispenser Anchoring ................... ............................. ............. ... 20 4.6 Connecting Inlet & Outlet Piping .............................................................................. 20 4.6.1 General Piping Information .................................................................................. 20 4.6.2 Remote Dispenser - General ............................................................................... 21 4.6.3 Remote Dispenser Emergency Shutoff Valve .................... ............................. ................... ................... .............. ..... 21 4.6.4 Suction Pumps - General .................................................................................... 22 4.6.5 Suction Pumps With Aboveground Tanks (ASTs)................... ............................ ................... ................... ......... 22 4.6.6 Suction Pump Check Valves ............................................................................... 22 4.6.7 Connecting More Than One Suction Pump to a Tank................... ............................ ................... ............. ... 22 4.6.8 Connecting Vapor Lines for Vapor Recovery Systems ....................... ................................ ................ ....... 22 4.7 Electrical Conduits ................................................................................................... 23 4.7.1 General ................................................................................................................ 23 4.7.2 Conduit ................................................................................................................ 23 4.7.3 Seal-Offs .............................................................................................................. 23 4.7.4 Junction Box ........................................................................................................ 24 4.7.5 Conduit Connections to the Electronic Cabinet (Vapor Barrier) ................... .......................... ....... 24 4.7.6 Sealing Wires Going Directly Into the Electronic Cabinet .............. ........................ ................... ........... .. 25 4.8 Electrical Wiring ....................................................................................................... 26 4.8.1 General ................................................................................................................ 26 4.8.2 Circuit Breakers ................................................................................................... 26 4.8.3 Emergency Electrical Shutoff .............................................................................. 26 4.8.4 Grounding ............................................................................................................ 26 4.8.5 Wire Type ............................................................................................................ 26 4.8.6 Wire Size ............................................................................................................. 27 4.8.7 Dispenser Power ................................................................................................. 27 4.8.8 Submersible Pump Control Relays ...................................................................... 27 4.8.9 Motor Feed (Suction pump models) .................................................................... 28 4.8.10 Pump Motor Voltage Setting (Suction pump models) ................... ............................. .................. ........ 28 4.8.11 Aboveground Storage Tank (AST) Valve Valve (Suction pump models) models) .................. .................. 28 4.8.12 Dispenser to Control System Wiring (Current Loop) ............. ....................... ................... ................ ....... 28 4.8.13 T7 Payment Terminal (in Dispenser) to Control System Wiring .................... ...................... .. 29 4.8.14 Master to Satellite Wiring ................................................................................. 29 4.8.15 Dispenser Optional Equipment Wiring ............................................................. 29 4.9 Hose and Accessories Installation ........................................................................... 30 4.9.1 Vapor Recovery Nozzles ..................................................................................... 30 5
Start-Up ........................................................................................................................... 31 5.1 Initial Checkout ........................................................................................................ 31 5.2 IR Remote Control ................................................................................................... 32 5.3 Remote Control Commands .................................................................................... 32 5.4 Turn On Power and Check Voltage ......................................................................... 32 5.5 Configuration of Basic Parameters – Units without Price Displays ............... ......................... .......... 33 5.5.1 Sign on to the Dispenser ..................................................................................... 33 5.5.2 Set the Date and Time ......................................................................................... 33 5.5.3 Set the Filling Mode ............................................................................................. 34 5.5.4 Set the Fueling Point ID ....................................................................................... 34 5.5.5 Exit and Save the Configuration .......................................................................... 35 5.6 Configuration of Basic Parameters – Units with Price Displays ................. ........................... ............. ... 36 5.6.1 Sign on to the Dispenser ..................................................................................... 36 5.6.2 Set the Date and Time ......................................................................................... 36 5.6.3 Set the Correct Filling Mode of Operation ........................................................... 37 5.6.4 Set the Fueling Point Address ............................................................................. 37 5.6.5 Load Prices .......................................................................................................... 38 5.6.6 Exit and Save the Configuration .......................................................................... 39 5.7 Set the Pulse Output Resolution (Pulse output interface option only) .................. .................... .. 39
5.7.1 5.7.2
Pulse Ratios .................................. ................. .................................. .................................... .................................... .................................. ................... 39 Pulse Width (seconds) ......................................................................................... 39
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5.7.3 Changing the Pulse Ratio .................................................................................... 40 5.8 Operating Units w/ POB Option Before Control System is Operational ............. .................. ..... 41 5.9 Bleeding Air from Product Lines in New Installations................... ............................. ................... ................. ........ 42 5.10 Bleeding Air from the Dispenser .............................................................................. 42 5.11 Priming Suction Pumps ........................................................................................... 43 5.12 Initial Delivery .......................................................................................................... 44 5.13 Meter Check (Calibration) – Enhanced Capacity & Super High Capacity............... ............... 45 5.13.1 General ............................................................................................................ 45 5.13.2 Accuracy Verification Verification – Enhanced Capacity Capacity & Super High C Capacity apacity .............. .............. 45 5.13.3 Calibration Procedure – Enhanced Capacity & Super High Capacity ............. ............. 46 5.14 Meter Check (Calibration) – Ultra High Capacity Models ................... ............................. ................... ........... .. 48 5.14.1 General ............................................................................................................ 48 5.14.2 Accuracy Verification Verification – Ultra High High Capacity .................... .............................. ................... ................... ............. ... 48 5.14.3 Calibration Procedure – Ultra High Capacity..................... .............................. ................... ................... ........... .. 49 5.15 Pulley Alignment (Suction Pump Models) ............................................................... 50 5.16 Belt Adjustment (Suction Pump Models) ................................................................. 50 5.17 Compact Pumping Unit Adjustment (Suction Pump Models) ................... ............................. ............... ..... 52 5.18 Suction Pump Voltage Test ..................................................................................... 53 5.19 Emergency Shear Valves ........................................................................................ 53 5.20 Check Annunciator Operation ................................................................................. 53 5.21 Electro-Mechanical Totalizers ................................................................................. 53 5.22 Wayne Dispenser Secure Access ........................................................................... 53 5.23 Change iGEM Passwords ....................................................................................... 53 5.24 Disable Stand-alone Operation ............................................................................... 54 5.25 Complete Installation ............................................................................................... 54 5.26 Complete Start-Up Report ....................................................................................... 54 Operation......................................................................................................................... 55 6.1 Safety Precautions................................................................................................... 55 6.2 Dispenserr Operation .............................. Dispense ............... ................................ .................................. ................................. ................................ ................ 55 6.3 Restarting After Power Failure or Shutdown ........................................................... 55 6.4 Cycling Power to Clear Faults ................................................................................. 55 6.5 Error Codes ............................................................................................................. 56 6.6 Payment Terminal.................................................................................................... Terminal.................................................................................................... 56 6.7 Standalone Standalon e Operation ................................ ................ ................................ ................................ ................................. .............................. ............. 56 6.8 Electromechanica Electrome chanicall Totalizers................ ................................. .................................. .................................... ................................. .............. 57 6.9 Dispenser Security, Statistics, & Diagnostics .......................................................... 57 6.9.1 General ................................................................................................................ 57 6.9.2 Security (Password Protection) ........................................................................... 58 6.9.3 Changing Your Passwords .................................................................................. 58 6.9.4 Viewing the Electronic Totalizers ......................................................................... 60 6.10 Displays ................................................................................................................... 63 7 Maintenance .................................................................................................................... 65 7.1 Preventive Maintenance .......................................................................................... 65 7.2 Strainer/Filterr – Enhanced Capacity & Super High Capacity Models ..................... Strainer/Filte ..................... 65 7.3 Filters – Ultra High Capacity Models ....................................................................... 66 7.4 Cleaning and Corrosion Prevention Instructions ................ ......................... .................. ................... ................... ......... 67 67 7.4.1 General ................................................................................................................ 67 7.4.2 Painted Surfaces ................................................................................................. 67 7.4.3 Centers for Disease Control (CDC) Recommendations for Cleaning and Disinfecting of Dispenser Equipment ............................................................................... 68 7.4.4 Dispenser Cleaning Process ............................................................................... 68 7.5 Meter Maintenance Issue ........................................................................................ 69 7.6 How to Get Service on Your Pump .......................................................................... 69
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Appendix A: Dimensions & Base Layouts (/Y1 Suffix Models) .................... ............................. .................. ........... .. 71 Appendix B – Electrical Ratings & Wiring Diagrams .................... ............................. .................. ................... ................. ....... 103 WU021846 Rev 03 1/2022 Dover Fueling Solutions
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Appendix C – Dispenser/Payment Terminal Connections ................. .......................... ................... ................... ........... 115 C.1 General .................................................................................................................. 115 C.2 General Notes ................................ ............... .................................. .................................... .................................... ................................. ................... ... 115 C.3 Site Layouts ........................................................................................................... 116 C.4 Dispenser Point-to-Point to Fusion Forecourt Controller Wiring .................... ........................... ....... 121 C.5 Dispenser Point-to-Point to Fusion UDB Replacement Wiring .................... ............................. ......... 122 C.6 Dispenser Point-to-Point to Data Distribution Cabinet Wiring .............. ........................ ................. ....... 123 C.7 Dispenser Wiring Using One Data Distribution Cabinet ...... ................. .................... ................... .............. .... 124 C.8 Dispenser Wiring Using Two Data Distribution Cabinets .......... .................... ................... .................. ......... 125 C.9 Payment Terminal RS485 Wiring .......................................................................... 126 C.10 Payment Terminal Ethernet Connection .................... ............................. .................. ................... ................... ............... ...... 127 Appendix D - Pulse Output Interface ................................................................................. 129 D.1 General .................................................................................................................. 129 D.2 Interface Interfac e Information Informatio n ................ ................................. ................................. ................................. ................................. ............................ ............ 129 D.2.1 Pulse Output ................. ................................. ................................ .................................. ................................... ............................... .............. 129 D.2.2 Authorization Input (AUTH A1/A2 A1/A2 & AUTH B1/B2) .................... ............................. ................... .............. .... 130 D.2.3 Reset Output (RESET A1/A2 & RESET B1/B2) ................................................ 130 D.3 Pulse Output Interface Wiring Diagram ................................................................. 131 D.5 Pulse Output Configuration ................................................................................... 134 D.5.1 General .............................................................................................................. 134 D.5.2 Parameters ........................................................................................................ 134 Appendix E: Standard Security & Stand-alone/Serial Operation ......... ................... ................... ............... ...... 135 E.1 General .................................................................................................................. 135 E.2 Change Passwords ............................................................................................... 135
E.3 Stand-alone Operation Jumper ............................................................................. 135 E.4 Place Dispenser into Standalone Operation from Pulse Output ..................... ........................... ...... 136 E.5 Place Dispenser into Standalone Operation from Serial Mode ............ ..................... ................. ........ 137 E.6 Stand-alone Jumper Fail-Safe (Software V83.05 and above).................... .............................. ............ 138 E.6.1 General .............................................................................................................. 138 E.6.2 Operational Characteristics ............................................................................... 138 E.6.3 Error Log ............................................................................................................ 138 E.6.4 Clearing a “Closed” State .................................................................................. 139 E.6.5 Installation of iGEM V83.05 or Later.................................................................. Later .................................................................. 139 Appendix F: Bezel Security Secure Access ............................ ..................................... .................. ................... ................... ............. .... 141 F.1 General .................................................................................................................. 141 F.2 Secure Access Modes ........................................................................................... 141 F.3 Servterm Loading .................................................................................................. 141 F.4 Function Settings ................................................................................................... 141 F.5 Enabling Security Mode ......................................................................................... 142 F.6 Clearing a Breach .................................................................................................. 143 F.7 Maintenance/Service ............................................................................................. 144 F.8 Testing the Switches ............................................................................................. 145 Appendix G - Weights & Measures Mode – Category 2 Only................... ............................. ................... ............. .... 147 G.1 General Information ............................................................................................... 147 G.2 Upper Level Menu ................................................................................................. 148 G.3 Unit of Measure Menu ........................................................................................... 149 G.4 Pulse Output Menu ................................................................................................ 150 G.5 Automatic Temperature Temperature Compensation (ATC) (ATC) Menu ................... ............................. ................... ............... ...... 151 G.6 Product Pressurization Menu ................................................................................ 152 G.7 Program Change Menu ......................................................................................... 153 G.8 Meter Totals .............. .............................. ................................. ................................... .................................. ................................. .......................... ......... 154 G.9 Metrological Settings Menu ................................................................................... 155 G.10 Metrological Configuration Parameter Definitions .................. ........................... ................... ................... ............ ... 156 G.11 Automatic Temperature Temperature Compensation ((ATC) ATC) Testi Testing ng ................... ............................. ................... ............ ... 157 Appendix H - Weights & Measures Mode – Category 2 or 3 ....................... ................................. ................... ........... 159 iv
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H.1 General Information ............................................................................................... 159 H.2 Category 2 & 3 Identification ................................................................................. 159 H.3 General Information ............................................................................................... 159 H.4 Upper Level Menu ................................................................................................. 160 H.5 Legally Relevant Events ........................................................................................ 161 H.5.1 Legally Relevant Menu ...................................................................................... 161 H.5.2 Printout for Legally Relevant Events (Category 3 Only)..................... .............................. ............... ...... 162 H.6 Program Change ................................................................................................... 163 H.6.1 Program Change Menu ..................................................................................... 163 H.6.2 Printout for Program Change Events (Category 3 Only) ................... ............................. ................ ...... 164 H.7 Meter Totalizers ..................................................................................................... 165 H.8 Function Settings Menu ......................................................................................... 166 H.9 Configuration Parameter Definitions ...................................................................... 167 H.10 Automatic Temperature Temperature Compensation ((ATC) ATC) Testi Testing ng ................... ............................. ................... ............ ... 170 Appendix I - iX Fleet Fuel Control System ............... ........................ ................... ................... ................... ................... ................... .......... 171 I.1 General ...................................................................................................................... 171 I.2 Power Requirements ................................................................................................. 171 I.3 Ethernet Connection .................................................................................................. 171 I.4 iX Fleet Board Setup ................................................................................................. 175 Appendix J – Configuration Parameters, Statistics & Error Codes ............. ...................... .................. ......... 177 J.1 General .................................................................................................................. 177 J.2 Entering Functions and Statistics .......................................................................... 177 J.3 IRC Commands ..................................................................................................... 178 J.4 Changing Subfunction Values ............................................................................... 179
J.5 J.6 J.7 J.8 J.9 J.10 J.11 J.12 J.13
Resetting Totals .............. .............................. .................................. .................................. ................................. ................................. .................... .... 180 Exiting Functions ................................................................................................... 180 Exiting Statistics..................................................................................................... Statistics..................................................................................................... 180 Quick Exit from Functions or Statistics .................................................................. 181 Dispenser Side & Nozzle Identification.................................................................. 181 Pulse Output Interface Option Settings ................................................................. 183 List of Statistics ...................................................................................................... 184 Configuration Configura tion Functions .............................. .............. ................................. .................................. ................................. ......................... ......... 187 Error Codes ........................................................................................................... 200
Appendix K: T7 Receipt Printer.......................................................................................... Printer.......................................................................................... 203 K.1 General .................................................................................................................. 203 K.2 Description of Indicator Lights & Control Button................... ............................ .................. ................... ............... ..... 204 K.3 Replace Paper ....................................................................................................... 205 K.4 Paper Jams ................................. ................ ................................... .................................... ................................... ................................. ...................... ...... 208 Appendix L - Internal Wiring & Connections .... .............. ................... ................... ................... ................... ................... ................ ........ 211 L.1 Internal Wiring – Standard-Speed Remote .................... .......... .................... ................... ................... ................... .......... 211 L.2 Internal Wiring – Standard-Speed Suction .................... ............................. ................... ................... .................. ............ ... 212 L.3 Internal Wiring – SHC Remote .............................................................................. 213 L.4 Internal Wiring – SHC Suction ............................................................................... 213 L.5 Internal Wiring – UHC Remote .............................................................................. 215 L.6 Internal Wiring – Displays ...................................................................................... 216 L.7 Internal Wiring – ATC & Secure Access ................................................................ 217 L.8 Internal Wiring – Pulse Output ............................................................................... 217 L.9 Internal Wiring – Connectors ................................................................................. 219 L.10 Internal Wiring – iX Fleet ....................................................................................... 219 Appendix M - Warranty Registration ................................................................................. 221 M.1 Warranty Registration Instructions ........................................................................ 221 M.2 Warranty Registration Definitions .......................................................................... 221
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Introduction
1.1
Dispensers Covered This manual describes the installation and operation of SelectTM Ser Series ies Dispensers. Dispensers. Wayne Select dispensers are designated by the 3/G7200 model number series. These dispensers may be operated as stand-alone units or as a component part of a Wayne or third party pump controllers. This manual provides instal installation lation and operation procedures for the dispenser. Information concerning Wayne control control systems has been included where appropriate in this manual; however, for complete installation and operation of the control system, refer to the manuals provided with the control system. Any questions concerning installation or star startup tup of the dispenser that that are not covered in this manual, or operational problems, should be referred to your authorized Wayne service personnel or Wayne Technical Support (1-800-926-3737) or
[email protected] [email protected]..
1.2
Wayne iGEM Computer Software Wayne dispensers are operated by the Wayne iGEM computer. Software can be downloaded and configured via a laptop. Loading the software or the dispenser configurati configuration on template should not be required for installation/startup installation/startup of the dispenser. If it becomes necessary to reload the pump software or the dispenser template, it is recommended to use the latest, relevant version of iGEM software through the latest version of ServTerm software. Simple, site specific changes to the template can be made through the hand-held infrared remote control supplied with with the dispenser. If additional information information on function settings and statistics is required, refer to the iGEM Programming manual, part number (P/N) WM048524. Verify Verify the Version Version of iGEM computer board part number before loading software!
Starting in December, 2021 iGEM 1.5 (P/N WM001908-0013 and P/N WM001908-0014) will be used for new dispensers and service replacements. iGEM software version 82.00 is the minimum version for these boards and requires ServTerm version 7.0.37. Installing a version lo wer than 82. 82.00 00 on either of th ese boards will require replacing the iGEM board to correct the issue! issue!
1.3
Determining Dispenser Sides A & B Various steps in this manual require you to identify Side A or Side B of the dispenser:
Upon removing removing the hydraulic doors from both sides of the cabinet, the side containing the main junction box is Side A. The main junction box will contain the common wiring for the dispenser. Upon opening opening the electronic cabinet doors, the the side containing the iGEM iGEM board is is Side A.
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1.4
Model Description Prefix / Main Body / First Suffix / Second Suffix X / ABCDEF / ZZZZZZZZ / YYYYYYYYYY
Pr ef ix
X / A
Electronic & Hydraulic Configuration Model Series
C
Mod odel el Sty tylle
D
Flo low w Rat ate eC Cap apaci acity ty
E
Hose, Products, & Nozzle Configuration
F
Hydra ydraul ulic ic Syste System m
Main Body
3 E3
iGEM iGE iGEM for E E85 85
G 7 0 2
Global Global Selec t Satel atelllite Cabi abinet net Column Sty lle e
0 2 3 4 1 2 3 4 6 7 8 9 D P
Stan Standa dard rd & E Ena nahn hnace aced d Cap Capaci acity ty Sup uper er High Capac apaciity Ultr tra a Hi High Cap apaci acitty y Standard Standard & Hig gh hC Capaci apacity-M ty-Max ax Two Ho Hose se Flow Flow (Tw in I Re Rem mote) One Hose, One Product, Island-Ori sland-Oriente ented dN Nozzle ozzle Two Ho Hoses, ses, O One ne Produ Product, ct, IIsla sland-O nd-Orie riente nted d Nozzl Nozzle e Two H Hose, ose, Two P Produ roducts, cts, IIsla sland-O nd-Orie riente nted dN Nozzl ozzle e Singl Single-Si e-Sided, ded, Two Hoses, Two P Products, roducts, T Tw w o Displ Displays, ays, Lane-Orie Lane-Oriented nted Nozzle Singl Single-Si e-Sided, ded, T Tw wo H Hoses, oses, On One eP Product, roduct, T Tw wo D Displ isplays, ays, Lane-Orient Lane-Oriented ed N Nozzle ozzle Two Ho Hoses ses (One Hose w / "R" Su Suff ff ix), O One ne Product, Lane Lane-Ori -Oriente ented d Nozzle(s) Nozzle(s) Two H Hoses, oses, Two P Produ roducts, cts, L Lane ane-Ori -Orie ented nted N Nozzl ozzles es Fo Four ur hoses (T (Tw w o Hoses Hoses w ith "R" "R" suffix), Two Pro Products, ducts, La Lane ne or Island Island Oriente Oriented dN Nozzles ozzles Remote ote D Diisp spen enser ser Suc ttiion Pump
L M R 2 8 9 G J K U 1 C H I N S X Y Y1 Z
Sat Satell ellite ite-Supe -Superr & U Ultra ltra High Capaci apacity ty M Model odels s Master-Sup aster-Super er & U Ultra ltra High Capaci apacity ty M Model odels s Singl Single e-Sid -Sided ed Lan Lane-O e-Orie riente nted d Mo Model del Enhan nhanced ced C Capaci apacity ty (1" di discharge, scharge, suffix not used on Super Super or Ult Ultra ra High gh Model Models) s) Indic cates ates mo model del uses two 1/2-P 1/2-Popu opula lated ted mete eters rs E25 & B20 Com Compatible patible (E (Enhan nhanced ced capa capacity city only) only) Interna nternall Filte Filterr (Rem (Remote ote dispe dispensers nsers onl only) y) Explosi xplosion on-P -Proo rooff Junct Junctio ion n Box Box Hose H Hange angerr (elimint intaed aed w / ho hose se retracto retractorr & mast op optio tions) ns) iMeter 2 Pr ic ic e Dis pl play s Autom Automati atic c Temperature perature C Com ompensat pensation ion-No -Non nU UL L Pulse ulse Outpu utputt Interfa n terface ce Sate Satelllite t e In Use Use Ind Indiicator cator Ethern herne et Sw i tch tch Preset reset-12 -12 B Butt utton on (use (uses s sales/ sales/vol volum ume e di displ splay) ay) Xflo Xflo Mete Meterr (Used (Used for E85 h hydrau ydrauli lic c tree trees) s) Genera Generati tion on 2, Phase 1 disp dispense enser r Generati Generation on 2 2,, Phase 2 dispe dispenser nser 240 VAC O Operati peration on of E Elect lectronic ronic Regi egister ster and and L Ligh ightt
/ Additional Model Additional Model Designators
Standard
First Suffix
Z
Options
/ W No Sol Solenoi enoid d on Suction Suction M Model odels s (N/A on Twin I w here solenoi solenoid d is std.) W3 UHC UHC Models Onl Only-120 y-120 VAC soleno solenoid id valves W4 UHC UHC Models Onl Only-24 y-24 VDC solenoid valves (s tarting 11/1/2019) 11/1/2019)
Second Suffix
Y
Options
D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 H J
iX F Flee leet, t, RF RF Tags, Tags, 1 Sided ded iX F Flee leet, t, RF RF Tags, Tags, 2 Sided ded iX F Flee leet, t, Mag Mag C Cards, ards, 1 Sided Sided iX F Flee leet, t, Mag Mag C Cards, ards, 2 Sided Sided iX Fleet, Fleet, Keypad Keypad,, 1 S Side ided d iX Fleet, Fleet, Keypad Keypad,, 2 S Side ided d iX Fleet, Fleet, H HID ID Prox, 1 Side Sided d iX Fleet, Fleet, H HID ID Prox, 2 Side Sided d iX F Fleet, leet, HID HID In ndala, dala, 1 Sid Sided ed iX Fl Fleet, eet, HID HID IIndala, ndala, 2 Sided Intern nternal al Hose Retri etrieve ever r Hos e Mas t Electr ectr o-Mechanical o-Mechanic al Totl Totlaizer aizer per Hose (only applic applicaple aple on Enhanc Enhanced ed Capacity Tw in I Models. K EMT per hose std. on all other models) L Heater S2 SS Doors oors O Onl nly y S3 SS Doors, Low Low er Si Sides, des, Base Base an and d Vapo Vaporr Barrier Barrier S4 SS Low Low er Si Sides, des, B Base ase an and d Vapo Vaporr Barri Barrier er T1 T7 Base Base asse assem mbly bly T2 T7 Conta ontactl ctless ess T3 T4 V V4
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T7 Sca Scan nner ner T7 Cont ontactl actless ess & S Scann canner er Pulser ulser Secu Securit rity y Co Cover ver (3/G723 (3/G723x x model models s only) only) Bezel Securi Security ty (ix Fl Fleet eet & T T7 7 opti option on only) y)
Dover Fueling Solutions WU021846 Rev 03 1/2022
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Model Description 1.5.1
Enhanced Capacity Models SUCTION PUMPS
REMOTE DISPENSERS
iMeters
iMeters
Xflos
Island-Oriented
Lane-Oriented
Island-Oriented
Lane-Oriented
Isl Island and-Or -Orien iented ted
Lane-O Lane-Orie riente nted d
3/G7201P
3/G7207P/R
3/G7201D
3/G7207D/R
E3/G7201D/X
E3/G7207D/RX
3/G7202P
3/G7207P
3/G7242D
3/G7247D
E3/G7202D/X
E3/G7207D/X
e l g n i S
I n i w T
3/G7242P/8
3/G7203P/8
3/G7208P/8
E3/G7203D/8X
3/G7203D
I I n i w T
3/G7209D/R Lane, Single-Sided
3/G7209D Quad
E3/G7209D/X Quad, E85
d a u Q
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1.5.2
Super High Capacity Models SHC SUCTION AND REMOTE DISPENSERS DISPENSERS STANDALONE Island-Oriented
Lane-Oriented
3/G7221P/8 (Suction)
3/G7227P/8R (Suction)
3/G7221D
3/G7227D/R
3/G7221D/8
3/G7227D/8R
MASTER
MASTER/SATELLITE
Lane-Oriented
Lane-Oriented
3/G7227D/MR
3/G7228D/LM
n o i t c u S e l g n i S
e t o m e R e l g n i S
C T A / w e t o m e R e l g n i S
3/G7227D
3/G7227D/M
t e o m e R I n i w T
3/G7223D
e t o m e R I I n i w T
4
Dover Fueling Solutions WU021846 Rev 03 1/2022
1.5.3
Ultra High Capacity Dispenser Models
UHC REMOTE DISPENSERS Island-Oriented
Lane-Oriented
3/G7231D
3/G7237D/MR
3/G7232D
3/G7237D/M
3/G7233D
3/G7238D/M
Lane-Oriented 2 Nozzles Same Side
e l g n i S
3/G7236D/MR
I n i w T
3/G7239D/MR
I I n i w T
3/G7238D/LM
t a S / e l g n i S o b m o C
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1.5.4
Satellite Dispenser Models
SHC SATELLITES Lane-Oriented 3/G7007/JLR
e l g n i S
3/G7008/JL
n i w T
UHC SATELLITES Lane-Oriented
Lane-Oriented 2 Nozzles Same Side
3/G7037/JLR
N/A
3/G7038/JL
3/G7039/JLR
e l g n i S
n i w T
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1.6
Dispenser Configurations Dispenser configurations which show the association between the displays, inlets, templates, products, etc. can be found in Appendix A with the base layouts for each dispenser.
1.7
Totalizer Configurations The electro-mechanical totalizers are associated by products next to each display in the bezel.
1.8
Technical Information Application:
For dispensing low viscosity petroleum fuels - diesel, including biodiesel blends up to 20%; kerosene; gasoline, including standard oxygenated blends; AvGas; and Jet Fuel (check with fuel supplier for any metal flow path restrictions for AvGas and Jet Fuel, you must install the appropriate filters, water separators, s eparators, etc. needed for the fuel type being used.) - from aboveground or underground storage tanks in applications where only volume measurement is required. Dispensers with the “E” Prefix utilize nickel-plating, hard anodizing, stainless steel, special elastomers and a special fuel filter. While standard dispensers are Listed to handle Ethanol products up to an E10 blend, “E” prefix dispensers are Listed for use with products up to E85. Dispensers with a first suffix “9” are equipped to handle up to E25 and B20 products. Use hanging hardware rated for the available fuel type dispensed. Note: Dispenser not Listed by a nationally recognized testing laboratory (NRTL) for Biodiesel (over 20%), AvGas, or Jet Fuel. E85, E25 and B20 listings are valid only in the US as no standards exist for these products in Canada.
Performance:
Enhanced Capacity: Up to 22 GPM (83 LPM) maximum test rate at discharge outlet. Twin I suction pump models 3/G7202P & 3/G7207P are 22 GPM per one hose operating, or 12 GPM (45 LPM) per hose with both operating. Super High Capacity (SHC): Up to 36 GPM (136 LPM) maximum test rate at discharge outlet. 3/G7223D is up to 30 GPM GPM (113 lpm). For Twin I SHC model, maximum test rate is with one hose operating at a time. Ultra High Capacity (UHC): Up to 60 GPM (227 LPM) maximum test rate at discharge outlet (total of both Master & Satellite hoses in use at same time). Important: Actual flow rates will d epe epend nd upon the installation conditions, product dispensed, dispenser accessories, and for remote dispensers, the size of the submersible pump .
Electronic Head:
iGEM electronics platform. Controls dispenser operation. Provides user operating messages, transaction limit controls, error monitoring, enhanced diagnostics. Allows software uploads/downloads via a PC. Infrared remote control allows configuring settings, reading totalizers, and accessing diagnostic tools. 120/240VAC 50/60 Hz operation. (Note: Light is only 120 VAC std. -
Liquid Crystal Displays:
240VAC option required for 240VAC operation.) Backlit displays, 1.5” (3.8 cm) six-digit upper display, 1” (2.5 cm) six-digit middle display, and ½” (1.3 cm) four-character lower display. LED backlit. Displays each side of cabinet, except models with lane-oriented nozzle boots only display on corresponding nozzle boot side. Configurable 0-4 digits to right of decimal. Programmable gallons or liters. In event of power loss, remain visible for approximately 15 minutes.
Totalizers:
7-digit electromechanical non-resettable totalizer per product. One nonresettable and one resettable electronic 6-digit totalizer per hose. Electronic totalizers display on volume display by using infrared remote control.
Light:
LED light strip illuminates the product ID panels.
Fuel Control System Interfaces:
Wayne dispenser US Current Loop protocol. Optional pulse output interface.
Meter:
Enhanced Capacity and Super High Capacity Models: Wayne 2-piston, positive displacement iMeter with integral intelligent pulser. E85 models utilize Xflo meter. Electronic Ultra High Capacitycalibration. Models: Liquid Controls M-5 positive displacement rotary meter with Wayne optical pulser. Electronic calibration.
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Pumping Unit:
Suction pump models. Wayne Compact Pumping Unit (CPU). Belt-driven, positive displacement rotary gear pump with integral centrifugal air separator. Not available on UHC, E85, E25, or B20 models.
Motor:
Suction pump models. 1 HP, continuous duty motor. 120/240VAC, 50/60 Hz, with thermal overload. Adjustable V-link belt connects to the pump pulley.
Junction Boxes:
Explosion-proof AC junction box standard for electronic head, light, suction pump, and submersible connections. Additional explosion-proof junction box supplied with pulse output interface option for third party control system wire terminations.
Strainer:
Enhanced Capacity and Super High Capacity Models: 120-mesh; removable for cleaning. Ultra High Capacity Models: Models: No strainer is provid provided. ed. See filter section. Disposable strainer canisters are available as an option replacing filters.
Filter:
Enhanced Capacity: Supplied with 10-micron particulate filter element (remote dispenser models only). E85 Models: Supplied with 5-micron ethanol filter. Super-High Capacity Models: Supplied with 30-,micron hydrosorb filter. Ultra High Capacity Models: Two internal Cimtek Series 800 filters (40 GPM each) per hose with 30-micron particulate filter elements. (Note: User should make sure the filter element meets the application and replace with the appropriate element as necessary.)
Flow Control Valve:
Inlet:
8
Enhanced Capacity and Super High Capacity Models: Proportional 7/8” 24V valve. Standard on remote dispensers, Twin I suction model, and suction models w/ price display (/1) option. Optional on other suction models. Ultra High Capacity Models: Models: 24 VDC 2-stage 1-1/2”. UHC units w/ “//W3” u use se 120 VAC 2-stage valves valves.. Enhanced Capacity Models: 1 ½” male NPT. 3/G7242P: 2” female NPT Super High Capacity Models: 2” female NPT. Ultra High Capacity Models: 2” male NPT. Satellite Models: 1 ½” male NPT
Outlet:
Enhanced Capacity and Super High Capacity Models (including Satellite SHC Models): 1” female NPT. ¾” reducing bushing supplied for ¾” hose assemblies on non-SHC models. Outlet for satellite on Master configurations is 1-1/2” NPT. Ultra High Capacity Models (including UHC Satellite Models): 1-1/4” female NPT. 1” reducing bushing supplied for 1” hose assemblies. Outlet for satellite on Master configurations is 1-1/2” NPT.
Cabinet:
Galvanealed metal. Hinged front and rear doors. Optional SS on most models.
Finish:
Silver powder coat finish with blue powder coated doors. Optional black, green, red, silver, silver, whi white, te, or yell yellow ow powde powderr coated doors.
Nozzle Hook: Boot and
Fits standard interchangeable automatic nozzles. Balance vaporU.L. recovery nozzles: Emco Wheaton A4015 short spout and Husky V short spout. Also fits Healy nozzles 600G, 800 & 90 900. 0.
Options:
Pulse output interface, external filter kit (suction models), hose mast, internal hose retractor, Price Display, Preset, ATC, 240VAC 50/60 HZ operation of the electronic head, Secure Access, iX Fleet, T7 Payment Terminal.
Approvals:
Underwriter’s Laboratories cULus Listed: UL File MH1821 CARB: VR-201 – Healy Phase II EVR VR-202 – Healy Phase II EVR including ISD G-70-52-AM – Balanced Vapor Recovery National Conference of W & M: C of C #99-122 Measurement Canada: Certificate AV-2394 FCC certified
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American with Disabilities Act (ADA) The controls of this dispenser (not including a fuel control system) comply with height requirements as called out by the ADA only when mounted on an island that is 6” or less in height. When a fuel control system is included, the dispenser must must be mounted without a raised island to comply with with ADA for the controls needing access. On the Wayne iXPay™ T7 Secure Payment Terminal the soft keys must be mapped to the keypad for full ADA compliance. Select with iXFleet
Select with T7
48"
32"
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Dover Fueling Solutions WU021846 Rev 03 1/2022
