Wire Line Pressure Control Equipment
Short Description
Wire Line Pressure Control Equipment...
Description
Wireline Pressure Control Equipment Wireline Operations Wireline Pressure Control (PECO) Products - Introduction - Quality Assurance - After Sales Service - Rental Equipment - Product Information
Quick Union Cross-reference Table Wellhead Flange Adapters (Xmas Tree Caps) Single Manual Wireline Valves Dual Manual Wireline Valves Single Hydraulic Conventional Wireline Valves Single Monoblock Wireline Valves Dual Monoblock Wireline Valves Triple Monoblock Wireline Valves Wireline Valves Optional Accessories Side Entry Fishing Branch Sub Tool Traps Conventional Lubricators & Risers Lightweight Lubricators Integral Lubricators & Risers Tool Catchers Chemical Injection & Liquid Chamber Subs Manual Stuffing Boxes Hydraulic Stuffing Boxes Stuffing Box Accessories Grease Injection Control Heads Hydraulic Line Wipers & Swabbing Heads Pump-in Tees Quick Union Test Caps & Stumps Quick Union Lifting Caps & Lifting Test Caps Quick Union Crossovers & Adapters In-situ Pressure Test Sub Slickline Hay Pulleys & Line Wipers Floor Stands & Rig-up Dollies Wireline Clamps Single Hand Pump Assemblies Dual Hand Pump Assemblies Ball Valve API Tubing Table Casing Data Table
Wireline Operations
Wireline Pressure Control (PECO) Products W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Introduction Since 1979, Cromar’s wireline pressure control products have been operational with major oil and oil service companies world-wide. During this time we have established an excellent field service history for quality, safety and reliability. Our flexible operator friendly designs have evolved by working closely with our customers in order to provide engineering solutions that meet their operational requirements. Our extensive design, engineering and operational experience is continually utilised in bringing new products and ideas to the industry. Cromar pressure control equipment is available with: • Bore sizes ranging from 2” to 9” ID • 3,000 to 15,000psi working pressures • H2S and standard service • Working temperature range from -32ºC to +190ºC
Quality Assurance Cromar recognises the need to meet the high quality standards expected by our customers. To this end, we have successfully implemented a quality system in accordance with with European Standard ISO 9001. All our products are subject to stringent manufacturing quality procedures which ensure compliance with customer and industry requirements. Our pressure control products are manufactured to the exacting standards of SI 913 and NPD, NACE MR-01-75 (where applicable) and API specifications as a minimum. All parts are fully traceable and interchangeable (100% quality control). All Cromar products are available with full type approval from a certifying authority.
www.cromar.com
W i r e l i n e O p e r a t i o n s
Wireline Operations
Wireline Pressure Control (PECO) Products W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Introduction Since 1979, Cromar’s wireline pressure control products have been operational with major oil and oil service companies world-wide. During this time we have established an excellent field service history for quality, safety and reliability. Our flexible operator friendly designs have evolved by working closely with our customers in order to provide engineering solutions that meet their operational requirements. Our extensive design, engineering and operational experience is continually utilised in bringing new products and ideas to the industry. Cromar pressure control equipment is available with: • Bore sizes ranging from 2” to 9” ID • 3,000 to 15,000psi working pressures • H2S and standard service • Working temperature range from -32ºC to +190ºC
Quality Assurance Cromar recognises the need to meet the high quality standards expected by our customers. To this end, we have successfully implemented a quality system in accordance with with European Standard ISO 9001. All our products are subject to stringent manufacturing quality procedures which ensure compliance with customer and industry requirements. Our pressure control products are manufactured to the exacting standards of SI 913 and NPD, NACE MR-01-75 (where applicable) and API specifications as a minimum. All parts are fully traceable and interchangeable (100% quality control). All Cromar products are available with full type approval from a certifying authority.
www.cromar.com
W i r e l i n e O p e r a t i o n s
Wireline Operations
Wireline Pressure Control (PECO) Products After Sales Service Service Cromar carries a large inventory of spare parts at our Aberdeen facilities. Our modern store is only minutes from Aberdeen Airport and is ideally positioned to respond to our customers’ urgent requirements. General operating spares are also available at our International bases. Our trained specialist technicians are available 365 days a year, on a world-wide basis, to assist our clients with repair and maintenance of their pressure control equipment As part of our after sales customer support provision, Cromar offers a full back-up maintenance service which includes annual and major re-certification in accordance with current legislation.
Rental Equipment Cromar has a large, modern, fully certified rental fleet of wireline pressure control equipment and associated products. products. Stocked in Aberdeen Aberdeen and available through our International offices, rental equipment can be very quickly deployed to anywhere in the world.
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
W i r e l i n e O p e r a t i o n s
Product Information This Cromar wireline pressure control sales catalogue has been compiled to give our clients an indication of the product range and is not intended to be used for field service purposes or as a composite catalogue. In order to allow us to provide a fast and efficient response, please specify the following information on your enquiries: • Product type • Product number • Minimum inside diameter (ID) • Working pressure • Service (H2S or Standard) and temperature ratings • Wire or cable size
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Wireline Operations
Quick Union Cross-reference Table W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Type B Acme Thread
Seal Dia
Bore
Pressure
Service
4 3/4"-4
3.750
2.50
10,000
STD
4 3/4"-4
3.750
2.50
5,000
H2S
4 3/4"-4
3.750
3.00
5,000
STD
4 3/4"-4 x 2
3.750
3.00
10,000
H2S
5 1/2"-4 x 2
4.375
3.00
5,000
H2S
5 1/2"-4 x 2
4.375
3.00
10,000
STD
6"-4 x 2
4.875
3.00
5,000
H2S
6 5/16"-4
4.375
2.50/3.00
10,000
H2S
6 5/16"-4
3.750
2.50
15,000
H2S
6 5/16"-4
4.375
3.00
10,000
H2S
7"-5 SA
5.250
4.00
5,000
H2S
8 1/4"-4 x 2
6.000
4.00
10,000
H2S
8 1/4"-4 x 2
6.750
5.00
5,000
H2S
8 7/8"-4 x 2
6.500
5.00
10,000
H2S
9 7/8"-4 x 2
8.000
6.38
5,000
H2S
13"-4
9.500
6.37/7.37
10,000
H2S
13 1/2"-4
10.000
7.37
10,000
H2S
Type B Acme
Type O Acme
Type O Acme
Thread
Seal Dia
Bore
Pressure
Service
5"-4
3.500
2.50/2.92
10,000
STD
5"-4
3.500
2.50/2.92
5,000
H2S
5"-4
3.500
2.50/3.00
10,000
STD
5"-4
3.500
2.50/3.00
5,000
H2S
5"-4
3.500
2.50
15,000
H2S
5 3/4"-4
4.000
3.00
10,000
H2S
6"-4
4.875
4.00
5,000
STD
6 1/4"-4
4.000
2.50
15,000
H2S
6 1/2"-4
4.750
3.00
10,000
H2S
6 1/2"-4
4.750
4.00
5,000
H2S
6 1/2"-4
5.188
4.00
5,000
H2S
6 1/2"-4
5.250
4.00
5,000
H2S
7 1/2"-4
5.500
3.00
15,000
H2S
8 1/4"-4
6.188
5.00
10,000
STD
8 1/4"-4
6.188
5.00
5,000
H2S
8 3/8"-4
5.250
4.00
10,000
H2S
9"-4
6.750
5.00
10,000
H2S
9 1/2"-4
8.000
6.38
5,000
H2S
9 1/2"-4
6.250
4.00
15,000
H2S
11 1/2"-4
8.250
6.38
10,000
H2S
12"-4
10.313
9.00
5,000
H2S
12 1/4"-4
7.000
5.12
15,000
H2S
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W i r e l i n e O p e r a t i o n s
Wireline Operations
Wellhead Flange Adapters (Tree Cap)
Product code: 243
The Cromar wellhead flange adapter (tree cap) assembly consists of an API flange by quick union box adapter, a blanking cap with bleed port (larger sizes can be provided with lifting eyes) and a quick union collar. Positioned on top of an API wellhead, the adapter is designed to provide a positive connection between the wellhead and surface pressure control equipment during well intervention operations. Adapter assemblies are available with a choice of: • Material: Alloy steel, stainless steel and nickel alloys Inlays and cladding can also be provided
Wellhead Adapter Assembly
• Connection: Standard API and non standard flanges Type B, O & C Acme Quick Union connections • Working Pressure Rating: Up to 15,000psi • Size: From 2 1/16” ID upwards • Service: H2S, Standard
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Please refer to relevant section for blanking cap and lift test cap information.
Cromar flange by quick union adapters are available in all combinations for deployment of pressure control equipment, including quick union pin and collar connections besides those specified above. Flanged Lift Test Cap Assembly
API Flange by Quick Union Pin Adapter
API Flange by Quick Union Box Adapter
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W i r e l i n e O p e r a t i o n s
Wireline Operations
Single Manual Wireline Valves
Product code: 510
The Cromar single manual wireline valve is positioned on top of the wellhead; it is designed to provide a positive seal and contain well pressure around stationary wireline or braided cable during well intervention operations. Manually operated stems are used to actuate rams into the bore of the valve and seal around the wireline or braided cable. The ram bodies are fitted with guides to align the wire/cable into the inner seals. Guides and inner seals are dressed to suit the wire or cable being deployed. Ram bodies also include outer seals which seal between the ram body and the bore above. Grease and well pressure behind the rams, acting on these seals, assist in keeping the rams shut against the wire/cable. When the rams are positively closed, pressure is bled off above them, allowing safe access to the wire above for fishing operations or to carry out repairs to the pressure control equipment above the valve. After the task has been completed and the integrity of the pressure control equipment has been confirmed, an equaliser valve, situated in the wireline valve body, is used to equalise the pressure across the rams allowing them to be opened manually. Manual wireline valves are recommended for well pressures of 5,000psi or less, and are not recommended for H2S or high temperature applications. Cromar single manual wireline valve assemblies are available with a choice of: • Connection: Type B, O & C Acme Quick Union • Working Pressure Rating: Up to 5,000psi • Size: From 2.5” ID upwards • Service: Standard
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
W i r e l i n e O p e r a t i o n s
Single Manual Wireline Valve
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Wireline Operations
Dual Manual Wireline Valves
Product code: 510
The Cromar dual manual wireline valve is positioned on top of the wellhead; it is designed to provide a positive seal and contain well pressure around stationary wireline or braided cable during well intervention operations. Manually operated stems are used to actuate the rams into the bore of the valve and seal around the wireline or braided cable. The ram bodies are fitted with guides to align the wire/cable into the inner seals. Guides and inner seals are dressed to suit the wire or cable being deployed. The ram bodies also include outer seals, which seal between the ram body and the bore above or below (when the lower ram set is inverted). A grease injection port is provided in the cavity between the ram bodies. Grease is injected into this volume to achieve a seal around a braided cable. Grease and well pressure behind the rams, acting on these seals, assist in keeping the rams shut against the wire/cable. When the rams have been positively closed, well pressure is bled off above them. This procedure allows safe access to the wire/cable for fishing operations or to carry out repairs to the pressure control equipment above the valve. After the task has been completed and the integrity of the pressure control equipment has been confirmed, equaliser valves, situated in the wireline valve body, are used to equalise the pressure across both sets of rams. Manual valves are recommended for well pressures of 5,000psi or less, and are not recommended for H2S or high temperature applications. Cromar dual manual wireline valve assemblies are available with a choice of: • Connection: Type B, O & C Acme Quick Union • Working Pressure Rating: 5,000psi • Size: From 2.5" ID upwards
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
• Service: Standard
W i r e l i n e O p e r a t i o n s
Dual Manual Wireline Valve
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Wireline Operations
Single Hydraulic Conventional Wireline Valves
Product code: 511
The Cromar single hydraulic conventional wireline valve is positioned on top of the wellhead; it is designed to provide a positive seal and contain well pressure around a stationary wireline or braided cable during well intervention operations. Hydraulically operated cylinder pistons with manual back up are used to actuate the rams into the bore of the valve and seal around the wireline or braided cable. The ram bodies are fitted with guides to align the wire/cable into the inner seals. Guides and inner seals are dressed to suit the wireline or cable being deployed. The ram bodies also include outer seals which seal between the ram body and the bore above. Well pressure behind the rams, acting on these seals, assists in keeping the rams shut against the wire/cable. When the rams have been positively closed and the manual back-up stems functioned, pressure is bled off above them, allowing safe access to the wire above for fishing operations or to carry out repairs to the pressure control equipment above the valve. After the task has been completed and the i ntegrity of the pressure control equipment has been confirmed, an equaliser valve, situated in the wireline valve body, is used is used to equalise the pressure across the rams. The manual back-up stems are then retracted, allowing the rams to be opened hydraulically. Cromar hydraulic single conventional wireline valve assemblies are available with a choice of: • Connection: Type B, O & C Acme Quick Union • Working Pressure Rating: Up to 5,000psi • Size: From 2.5” ID upwards • Service: H2S, Standard
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
• Options include: Shear/seal rams for cutting wire and cable
W i r e l i n e O p e r a t i o n s
Single Hydraulic Conventional Wireline Valve
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Wireline Operations
Single Monoblock Wireline Valves
Product code: 512
The Cromar hydraulic single monoblock wireline valves is positioned on top of the wellhead; it is designed to provide a positive seal and contain well pressure around a stationary wireline or braided cable during well intervention operations. Hydraulically operated cylinder pistons with manual back-up stems are used to actuate the rams into the bore of the valve and seal around the wireline or braided cable. The ram bodies are fitted with guides to align the wire/cable into the inner seals. Guides and Inner s eals are dressed to suit the wire or cable being deployed. The ram bodies also include outer seals, which seal between the ram body and the bore above. Well pressure behind the rams, acting on these seals, assist in keeping the rams shut against the wire/cable. When the rams have been positively closed and the manual back-up stems functioned, well pressure is bled off above them, allowing safe access to the wire above for fishing operations or to carry out repairs to the pressure control equipment above the valve. After the task has been completed and the integrity of the pressure control equipment has been confirmed, an equaliser valve, situated in the wireline valve body, is used to equalise the pressure across the rams. The manual back-up stems are then retracted, allowing the rams to be opened hydraulically. Special Features Include:• Monoblock construction • Quick release hydraulic cylinders • Hydraulic cylinder support rods
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
• Non-rising manual stems • Hydraulic piston position indicators • Keyless ram bodies • Integral equalisation valve • Options include: Galvanised steel hollow section crash frames with fold down stabbing platforms Shear/seal rams for cutting wireline and braided cable
Single Monoblock Wireline Valve
Cromar single hydraulic monoblock wireline valve assemblies are available with a choice of: • Connection: Type B, O & C Acme Quick Union and standard API Bolt through flanges • Working Pressure Rating: Up to 15,000psi • Size: From 2.5” ID upwards • Service: H2S, Standard Equalising Valve Detail
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W i r e l i n e O p e r a t i o n s
Wireline Operations
Dual Monoblock Wireline Valves
Product code: 514
The Cromar dual hydraulic monoblock wireline valve is positioned on top of the wellhead; it is designed to provide a positive seal and contain well pressure around wireline or braided cable during well intervention operations. Hydraulically operated cylinder pistons with manual back-up stems are used to actuate the rams into the bore of the valve and seal around the wireline or braided cable. The ram bodies are fitted with guides to align the wire/cable into the inner seals. Guides and Inner seals are dressed to suit the wire or cable being deployed. The ram bodies also include outer seals, which seal between the ram body and the bore above or below (when the lower ram set is inverted). A grease injection port is provided in the cavity between the ram bodies. Grease is injected into this area to achieve a seal around a braided cable. Grease and well pressure behind the rams, acting on these seals, assist in keeping the rams shut against the wire/cable. When the rams have been positively closed and the manual back-up stems functioned, well pressure is bled off above them. This procedure allows safe access to the wire/cable for fishing operations or to carry out repairs to the pressure control equipment above the valve. After the task has been completed and the integrity of the pressure control equipment has been confirmed, equaliser valves, situated in the wireline valve body, are used to equalise the pressure across both sets of rams. The manual back-up stems are then retracted, allowing the rams to be opened hydraulically. Special Features Include:• Monoblock construction • Quick release hydraulic cylinders • Hydraulic cylinder support rods • Non-rising manual stems
• Hydraulic piston position indicators • Keyless ram bodies
Dual Monoblock Wireline Valve
• Integral equalisation valves • Integral grease injection port • Options include: Galvanised steel hollow section crash frames with fold down stabbing platforms Shear/seal rams for cutting wire and cable Cromar dual hydraulic monoblock wireline valve assemblies are available with a choice of: • Connection: Type B, O & C Acme Quick Union and standard API bolt through flanges • Working Pressure Rating: Up to 15,000psi • Size: From 2.5" ID upwards • Service: H2S, Standard
Equalising Valve Detail
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W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
W i r e l i n e O p e r a t i o n s
Wireline Operations
Triple Monoblock Wireline Valves
Product code: 516
The Cromar triple hydraulic monoblock wireline valve is positioned on top of the wellhead; it is designed to provide a positive seal and contain well pressure around stationary wireline or braided cable during well intervention operations. Triple valves are predominately used during high pressure operations or during fishing operations where a set of shear and seal rams are installed. Hydraulically operated cylinder pistons with manual back-up stems are used to actuate the rams into the bore of the valve and seal around the wireline or braided cable. The ram bodies are fitted with guides to align the wire/cable into the inner seals. Guides and Inner seals are dressed to suit the wire or cable being deployed. The ram bodies also include outer seals, which seal between the ram body and the bore above or below (when the lower ram set is inverted). Grease injection ports are provided in the cavities between the ram bodies. Grease is injected into these volumes to achieve a seal around a braided cable. Grease and well pressure behind the rams, acting on these seals, assist in keeping the rams shut against the wire/cable. When the rams have been positively closed and the manual back-up stems functioned, well pressure i s bled off above them. This procedure allows safe access to the wire/cable for fishing operations or to carry out repairs to the pressure control equipment above the valve. After the task has been completed and the integrity of the pressure control equipment has been confirmed, equaliser valves, situated in the wireline valve body, are used to equalise the pressure across the three sets of rams. The manual back-up stems are then retracted, allowing the rams to be opened hydraulically. Special features include: • Monoblock construction • Quick release hydraulic cylinders • Hydraulic cylinder support rods • Non-rising manual stems
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
• Hydraulic piston position indicators • Keyless ram bodies • Integral equalisation valves • Integral grease injection ports • Options include: Galvanised steel hollow section crash frames with fold down stabbing platforms Shear/seal rams for cutting wire and cable
Triple Monoblock Wireline Valve
Cromar triple hydraulic monoblock wireline valve assemblies are available with a choice of: • Connection: Type B, O & C Acme Quick Union and standard API bolt through flanges • Working Pressure Rating: Up to 15,000psi • Size: From 2.5" ID upwards • Service: H2S, Standard
Equalising Valve Detail
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W i r e l i n e O p e r a t i o n s
Wireline Operations
Wireline Valves Optional Accessories
Product code: 601
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Wireline Valve Stabbing Frame
W i r e l i n e O p e r a t i o n s
Equalising Manifold
Wireline Shear and Seal Rams
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Wireline Operations
Side Entry Fishing Branch Sub
Product code: 564
The Cromar side entry fishing branch sub is positioned between the wireline valve and the lowest lubricator section. It is designed to allow a second fishing tool string to be deployed into the well on wireline in the event that the original tool string should become stuck or jar action should be lost. The side entry sub consists of a forged steel body sized to the well completion, complete with pin and collar down by box up quick union connections. An offset 3” ID branch bore is positioned adjacent to the main bore and fitted with a nominal 3” quick union box connection. Internally, the branch bore is fitted with a 0.5” NPT bleed port, wireline roller positioned at the intersection with the main bore and a quick union box complete with an integral ball safety check valve. When the tool string becomes stuck or jar action is lost, thus preventing normal retrieval, the side entry sub offers a controlled method of wire/tool removal. This is achieved by closing the wireline valve on the stuck wire, bleeding down the pressure above the valve and clamping the wire, as per normal operational procedures. Thirty to forty metres of line are spooled-off the winch and cut. The end of the line is re-routed back up through the side entry sub’s branch bore, exiting via a conventional stuffing box. The line is then attached to another winch unit or similar spooling device. A fishing tool string is rigged-up within the lubricator complete with a special wire cutter that is designed to ride on the stuck wire while being deployed into the well. A controlled cut at the rope socket of the stuck wire is performed as per normal fishing procedures. Then the fishing tool string and cut wire are both retrieved from the well in the conventional way. These techniques may also be applied to similar problems encountered during braided line operations. Cromar can provide a complete range of specialised fishing tools for use with the side entry fishing branch sub.
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Cromar side entry sub assemblies are available with a choice of: • Connection: Type B, O & C Acme Quick Union
W i r e l i n e O p e r a t i o n s
• Working Pressure Rating: Up to 15,000psi • Size: From 2.5” ID upwards • Service: H2S, Standard
Side Entry Sub
Typical Rig-up
Wireline Operations
Tool Traps
Product code:
Manual-523 / Hydraulic-524
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
The Cromar tool trap is positioned between the wireline valve and lower lubricator section; it is designed to trap wireline tools within the surface pressure control equipment in the event of the tool string becoming detached from the wireline at surface, and so prevent the string from falling back into the well. Manual and hydraulic tool trap assemblies are available with a choice of: • Connection: Type B, O & C Acme Quick Union • Working Pressure Rating: Up to 15,000psi • Sizes: From 2.5” ID upwards • Service: H2S, Standard
Manual Tool Trap
Manual Tool Trap When deploying tools into the well, the single flapper is opened manually to allow the tool string to pass, then it is closed. As the tool string is retrieved, the flapper opens to allow it to pass through. The counter balance weight of the handle closes the flapper after the tool string has passed. This action also provides the operator with a positive visual indication that the tool string is in the surface pressure control equipment.
Hydraulic Tool Trap When deploying tools into the well, two flappers are opened hydraulically to allow the tool string to pass, then they are hydraulically closed. As the tool string is retrieved, the flappers open to allow it to pass through. Return springs close the flappers after the tool string has passed.
Hydraulic Tool Trap
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W i r e l i n e O p e r a t i o n s
Wireline Operations
Conventional Lubricators & Risers
Product code:
Ported-526 Non Ported-527
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Cromar lubricator and riser sections are designed to contain well pressure and act as a manifold for tool deployment. When coupled together to the desired length, they form an effective operating height to accommodate the tool string and sub-surface flow control being deployed into the well. Longer sections are referred to as riser sections as they are used on platforms to “rise” the working well containment manifold from the Christmas tree to the rig floor. Conventional lubricators and riser sections typically consist of a lubricator tube with quick union connections: box on top and pin on the bottom. Where appropriate, a double box collar is used between the tube and pin connection to accommodate a bleed port. These component parts are fitted together by means of a Cromar S-Type acme thread which incorporates a primary ‘O’ ring seal and a back-up secondary metal-to-metal seal. During slickline operations three sections are normally used. The lowest section is sized to the well completion or hanger plug and the middle and upper sections are sized for the tool string. For electric line operations the lubricators would typically have the same ID. Lubricator and riser sections are available with a choice of: • Connection: Type B, O & C Acme Quick Union • Inside Diameter: From 2.5” ID upwards
W i r e l i n e O p e r a t i o n s
• Length: From 3ft to 20ft • Pressure Rating: Up to 15,000psi • Service: H2S, Standard
Conventional Lubricator/Riser Section
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Wireline Operations
Lightweight Lubricators
Product code: 534
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
The Cromar lightweight lubricator offers an alternative to conventional threaded and integral lubricator sections. This design uses a special high strength material which provides a significant weight saving, making this type of lubricator easier and safer to manhandle. The Cromar lightweight lubricator consists of a lightweight, high yield strength tube with a quick union pin connection on top and a box connection at the bottom. The quick union connections are assembled to the tube by means of a specially designed threaded connection which incorporates both a primary 'O' ring seal and a secondary (back up) metal-to-metal seal. Lock rings are used to secure the unions to the tube. All parts are treated with a special coating to prevent wire cutting. Cromar lightweight lubricator sections are not normally supplied with bleed off ports. They are therefore used as upper lubricator sections or with wireline valves that incorporate a bleed off port. Lightweight lubricator sections are available with a choice of: • Connection: Type B, O & C Acme Quick Union • Inside Diameter: 3", 4" ID • Length: 3ft to 20ft
W i r e l i n e O p e r a t i o n s
• Working Pressure Rating: 5000psi, 10,000psi • Service: H2S
Lightweight Lubricator Section
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Wireline Operations Product code:
Integral Lubricators & Risers
Ported-528 Non Ported-529
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Cromar lubricator and riser sections are designed to contain well pressure and act as a manifold for tool deployment. When coupled together to the desired length, they form an effective operating height to accommodate the tool string and sub-surface flow control being deployed into the well. Longer sections are often referred to as “riser” sections, as they are used on platforms to “rise” the working well containment manifold from the Christmas tree to the rig floor. Integral lubricators and riser sections consist of a one piece lubricator tube with integral quick union connections: box on top and pin on the bottom. Where appropriate, an upset is provided to accommodate a bleed port. During slickline operations three sections are normally used. The lowest section is sized to the well completion or hanger plug and the middle and upper sections are sized for the tool string. For electric line operations the lubricators usually have the same ID. Lubricator and riser sections are available with a choice of: • Connection: Type B, O & C Acme Quick Union • Inside Diameter: From 2.5” ID upwards • Length: From 3ft to 12ft
W i r e l i n e O p e r a t i o n s
• Pressure Rating: Up to 15,000psi • Service: H2S, Standard
Integral One Piece Lubricator/Riser Section
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Wireline Operations
Integral Lubricators & Risers
Product code: 217
Type B Acme (Rubber) Connection Size
Pin Protector
Box Protector
4 3/4" - 4 THD
217-0475-001
217-0475-002
4 3/4" - 4 THD x 2
217-0475-003
217-0475-004
5 1/2" - 4 THD x 2
217-0550-001
217-0550-002
6" - 4 THD
217-0600-001
217-0600-002
6 5/16" - 4 THD
217-0631-001
217-0631-002
7" - 5 THD SA
217-0700-001
217-0700-002
8 1/4" - 4 THD x 2 10K
217-0825-001
217-0825-002
8 1/4" - 4 THD x 2 5K
217-0825-001
217-0825-002
8 7/8" - 4 THD x 2
217-0888-001
217-0888-002
9 7/8" - 4 THD x 2
217-0988-001
217-0988-002
13" - 4 THD
217-1300-001
217-1300-002
13 1/2" - 4 THD
217-1350-001
217-1350-002
Type O Acme (Rubber) Connection Size
Pin Protector
Box Protector
5" - 4 THD
217-0500-001
217-0500-002
5 3/4" - 4 THD x 2
217-5750-001
217-5750-002
6 1/2" - 4 THD x 2
217-0650-001
217-0650-002
6 1/2" - 4 THD 5.18
217-0650-001
217-0650-002
8 1/4" - 4 THD
217-0825-003
217-0825-004
8 3/8" - 4 THD
217-0838-001
217-0838-001
8 3/4" - 4 THD
217-0875-001
217-0875-002
9" - 4 THD
217-0900-001
217-0900-002
9 1/2" - 4 THD
217-0950-001
217-0950-002
11 1/2" - 4 THD
217-1150-001
217-1150-002
12" - 4 THD
217-1200-001
217-1200-002
12 1/4" - 4 THD
217-1225-001
217-1225-002
Aluminium and Steel Protectors available on request
www.cromar.com
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
W i r e l i n e O p e r a t i o n s
Wireline Operations Product code:
Tool Catchers
Multi Latch-542 / Quick Union-540 Flow Tube Box - 541
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
The Cromar hydraulic tool catcher assembly is positioned between the upper lubricator and the grease injection head or wireline stuffing box. When retrieving a tool string from the well, in the event that the wireline should become detached due to slamming the tool head into the stuffing box or grease head, this failsafe design will automatically engage the rope socket or cable head fishing neck and prevent the tool string from falling back into the well. Once the rope socket or cable head has been engaged, hydraulic pressure can then be applied to cycle the internal collet to the release position and so release the tool. Cromar hydraulic tool catcher assemblies are available with a choice of: • Connection: Type B, O & C Acme Quick Union Flow Tube Acme Box with an integral ball check valve • Working Pressure Rating: Up to 15,000psi • Fishing Neck Collet Size: 1.00", 1.187", 1.375", 1.750", 2.313"
Hydraulic Tool Catcher
• Service: H2S and Standard.
Multi-Latch Hydraulic Tool Catchers W i r e l i n e O p e r a t i o n s
The standard type of tool catcher requires a sized collet set for each size of fishing neck. Cromar's Multi Latch hydraulic tool catcher is designed to engage all sizes of fishing neck from 1.00" through 1.50" without modification.
Tool Catcher with Flow Tube Carrier Acme Box Connection C/W Integral Ball Safety Check Valve
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Wireline Operations
Chemical Injection & Liquid Chamber Subs
Product code: 537
Cromar chemical injection and liquid chamber assemblies (“subs”) are positioned between the upper lubricator section and the stuffing box. They are designed to allow the operator to inject inhibitor chemicals and de-icing agents onto the wireline during routine operations. Liquid chamber subs also act as a fluid barrier between the well and the stuffing box thus preventing hydrates from forming and “icing up” the stuffing box. Chemical injection and liquid chamber assemblies are available with a choice of: • Connection: Type B, O & C Acme Quick Union • Working Pressure Rating: Up to 15,000psi • Service: H2S, Standard • Wire Sizes:Up to 0.125” Chemical Injection Sub
Chemical Injection Subs Internally, the chemical injection sub is equipped with a brass packing sub dressed with felt packing and located at the injection port. Inhibitor or de-icing agent is pumped into the packing sub coating the wireline as it passes through the sub. The injection port is equipped with an integral ball safety check valve.
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
W i r e l i n e O p e r a t i o n s
Liquid Chamber Subs Internally, the liquid chamber sub is equipped with a two-pint chamber. Felt packing at the lower end of the chamber retains the inhibitor or de-icing agent, coating the wireline as it passes through the vessel. The injection port is equipped with an integral ball safety check valve.
Liquid Chamber Sub
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Wireline Operations
Manual Stuffing Boxes
Product code: 549
The Cromar manual stuffing box is positioned on top of the lubricator stack. Its purpose is to seal and contain well pressure around a stationary or moving wireline. The wireline is passed over the sheave wheel and down through a series of packings in the body of the stuffing box. Upper and lower bushings are provided to guide the wireline through the stack. To contain well pressure, the packing is tightened against the wireline by means of a manually operated packing nut. The stuffing box also contains an integral blow out plunger which is designed to seal the well automatically in the event of the wireline breaking and being forced out of the packings. Unless otherwise specified by the client, all Cromar stuffing boxes are supplied with brass internal components. The use of brass materials has been proven to extend the field life of all types of wireline. Cromar manual stuffing box assemblies are supplied with a choice of: • Connection: Type B, O & C Acme Quick Union • Working Pressure Rating: Up to 5,000psi • Service: H2S, Standard • Wireline Size: All sizes up to and including 0.125" • Sheave & Bracket Sub Assemblies: 14" & 16" heavy duty sheave and bracket assemblies complete with load test certificates
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
• Trim: Brass, bronze or steel internal parts Various packing elements for all types of service Blow-out plunger or ball option
W i r e l i n e O p e r a t i o n s
Manual Stuffing Box with Blow-out Plunger
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Wireline Operations Product code:
Hydraulic Stuffing Boxes
Hydraulic-550 / Modular-552 Hydraulic (with ball check valve) -551
The Cromar hydraulic stuffing box is positioned on top of the lubricator stack; its purpose is to seal and contain well pressure around a stationary or moving wireline. The wireline is passed over the sheave wheel and down through a series of packings in the stuffing box body. Upper and lower bushings are provided to guide the wireline through the stack. To contain well pressure, the packing is tightened against the wireline by means of a hydraulically operated packing nut. The stuffing box also contains an integral blow out plunger which is designed to seal the well automatically in the event of the wireline breaking and being forced out of the packings. Unless otherwise specified, all Cromar stuffing boxes are supplied with brass internal components. The use of brass materials has been proven to extend the field life of all types of wireline.
Hydraulic Stuffing Box with Ball Check Valve
W i r e l i n e O p e r a t i o n s
Hydraulic stuffing box assemblies are supplied with a choice of: • Connection: Type B, O & C Acme Quick Union • Working Pressure Rating: Up to 15,000psi • Service: H2S and Standard • Wireline Size: All sizes up to and including 0.125” • Sheave & Bracket Sub Assembly: 14” & 16” heavy-duty sheave and bracket assemblies complete with load test certificates
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Modular Stuffing Box with Chemical Injection
• Trim: Brass, bronze or steel internal parts Various packing elements for all types of service Blow-out plunger or ball check valve option
www.cromar.com
Wireline Operations Product code:
Stuffing Box Accessories
Packing Nuts-244 Stuffing Box Bracket Assembly-300
Sheaves & Brackets Cromar stuffing boxes are fitted with heavy duty aluminium alloy sheave and bracket sub-assemblies. They are designed to endure the increased pulling capability of the new generation of wirelines. All sheave and bracket assemblies are load tested and supplied to the client complete with appropriate documentation. Sheave and bracket assemblies are available in two sizes: • 14” diameter for wire sizes up to 0.108” • 16” diameter for wire sizes up to 0.125” Stuffing Box Sheave Bracket Assembly
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Hydraulic Packing Nuts Cromar hydraulic stuffing boxes are fitted with hydraulic packing nut sub-assemblies which replace the existing manual packing nut and upper packing gland. They consist of a body, lower connection, piston, packing gland (to suit wire size), return spring and hydraulic manifold. Unless requested otherwise, all Cromar hydraulic packing nuts are normally supplied with brass internal components. Brass materials have been proven to significantly extend the field life of all types of wireline.
Hydraulic Packing Nut
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W i r e l i n e O p e r a t i o n s
Wireline Operations
Grease Injection Control Heads
Product code: W/Union Pin & Collar-544 W/Flowhead Pin-545 W/Dual Pack-off(15K)-546
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
The Cromar grease injection control head is positioned on top of the lubricator stack and designed to seal and contain well pressure around stationary or moving braided cable. A grease injection control head consists of quick union pin and collar with a ball safety check valve, flow tube carriers, connectors and flow tubes, grease injection and return manifolds and a hydraulic pack-off. Flow tubes are available for all cable sizes. When ordering flow tubes it is recommended that a clearance of .003” to .008” be added to the actual line size. A seal is attained by pumping grease through the annular space between the flow tube and the cable: this action causes a pressure drop to occur across each tube prior to the grease exiting through the return manifold. The injection port is fitted with an integral ball check valve as a safety precaution, in case grease seal is lost. The operational effectiveness of the grease injection control head depends on: well pressure, flow tube clearance, number of tubes, temperature and type of grease used. For operations below 5,000psi, three tubes are usually adequate. For well pressures at and above 5,000psi, a minimum of four tubes is recommended. Grease injection control heads are available with a choice of: • Connection: Type B, O & C Acme Quick Union Adapter back to tool catcher • Working Pressure Rating: Up to 15,000psi
W i r e l i n e O p e r a t i o n s
• Service: H2S, Standard • Cable Size: All sizes up to and including 15/32” • Optional Extras: Free standing sheave & bracket assemblies
Conventional Greasehead C/W Safety Check Valve
15K Grease Injection Head with Dual Pack-off
www.cromar.com
Wireline Operations Product code:
Hydraulic Line Wipers & Swabbing Heads
Swabbing Head-547 Linewiper-548
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Hydraulic Line Wiper The Cromar hydraulic line wiper is positioned on top of the grease injection control head; it is designed to remove excess grease from braided cable when retrieving tools from the well. Hydraulic line wipers are not pressure retaining. They are available for all cable sizes. The assembly consists of a main body with a cable protector funnel on top and a quick union or line pipe bottom connection, a hydraulic piston, upper and lower bushings and wiper seal. When retrieving tools from the well, the wiper seal is hydraulically tightened against the cable by the piston. This action removes excess grease from the cable into a chamber below the seal. A port is provided on the side to allow the grease to drain, via a hose, to a waste oil tank. Cromar hydraulic line wipers are available with a choice of: • Connection: Type B, O & C Acme Quick Union 2” Line Pipe • Cable sizes: All sizes up to and including 15/32”
Hydraulic Swabbing Heads
W i r e l i n e O p e r a t i o n s
The Cromar hydraulic swabbing head is designed to provide a fluid seal around a braided cable during a swabbing operation. Cromar swabbing heads are rated for 5,000psi working pressure. The assembly consists of a main body with a top sub and a quick union bottom connection; hydraulic piston(s), upper and lower bushings, and pack-off seal(s). The pack-off seal is tightened against the wire by the hydraulic piston(s), in order to contain well fluid under pressure. Cromar hydraulic swabbing heads are available with a choice of: Hydraulic Swabbing Head
• Connection: Type B, O & C Acme Quick Union • Cable sizes:All sizes up to and including 15/32” Hydraulic Line Wiper
www.cromar.com
Wireline Operations
Pump-in Tees
Product code: 504
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Cromar pump-in tee assemblies are normally situated below the wireline valve. They are designed to provide a large flow fluid entry path into the pressure control equipment for hydrostatic testing or for pumping fluid into the well. Unless otherwise specified by the client, Cromar pump-in tees are supplied with single or dual 2” FIG1502 thread-half side outlet connection(s). The connections can be either integral to the body or screwed on via a line pipe or Acme connection, mounted on a standard API flange or special Cromar four bolt flange.
Pump-in Tee with Cromar Four Bolt Side Outlet Flange
Cromar pump-in tee assemblies are available with a choice of: • Connection (top & bottom): Type B, O & C Acme Quick Union Standard API pipe connections • Connection (side): Standard 1” & 2” FIG **02 Thread Half • Working Pressure Rating: Up to 15,000psi • Size: From 2” ID upwards Pump-in Tee with API Studded Side Outlet Flange
• Service: H2S, Standard • Low Torque Plug Valves: Cromar offers a range of industry standard plug valves
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W i r e l i n e O p e r a t i o n s
Wireline Operations
Quick Union Test Caps & Stumps
Product code: Blanking Cap & Collar-703 Test Cap-560 Test Stump-561
Quick Union Test Caps Cromar quick union test cap sets are designed for testing pressure control equipment and consist of: a blanking cap and collar for testing box connections and a test cap for testing pin connections. Blanking and test caps come with bleed ports. The 0.5” NPT connection is standard on 10,000psi MWP equipment, while the 0.56”(9/16”) AutoClave connection is standard on 15,000psi MWP equipment. Blanking cap and collar sub-assemblies are also used on wellhead adapter assemblies. Cromar test cap sets are available with a choice of: • Connection: Type B, O & C Acme Quick Union
Blanking Cap & Collar
• Working Pressure Rating: Up to 15,000psi • Service: H2S, Standard
Test Cap
Quick Union Test Stumps Cromar quick union test stumps are used to mount and test items of pressure control equipment such as wireline valves within transportation frames. The stumps also retain inhibitor fluids within the item, while it is stored on the frame. Cromar test stumps are fitted with lock-down studs on the bottom and a bleed port mounted on the side. The 0.5” NPT port connection is standard on 10,000psi MWP equipment, while the 0.56”(9/16”) AutoClave port connection is standard on 15,000psi MWP equipment. Cromar test stumps are available with a choice of:
Test Stump
• Connection: Type B, O & C Acme Quick Union • Working Pressure Rating: Up to 15,000psi • Service: H2S, Standard
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W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
W i r e l i n e O p e r a t i o n s
Wireline Operations Product code:
Quick Union Lifting Caps & Lifting Test Caps
Lift/Test Cap-562 Lifting Cap-563
Quick Union Lifting Caps Cromar quick union lifting caps are designed for safe lifting of heavy items of pressure control equipment such as wireline valves, riser sections, etc. The lifting cap comes with an integral lifting eye or screwed and pinned eyebolt and is attached to a quick union box connection like a regular collar. Quick union lifting caps are designed to comply with current regulations and are supplied with a full documentation package. Cromar lifting caps are available with a choice of: • Connection: Type B, O & C Acme Quick Union • Lifting Capacity: 3t, 5t and 10t SWL
Lifting Cap
Quick Union Lift–Test Caps Cromar quick union lift-test cap assemblies incorporate the design features of a blanking cap and collar as well as a lifting cap. They allow items of pressure control equipment to be lifted and pressure tested without having to change out caps. The assembly consists of a blanking cap complete with ‘O’ ring seal, a bleed port, a lifting eye and a quick union collar. Quick union lift-test caps are designed to comply with current lifting and surface equipment regulations and are supplied with full documentation. Cromar lift-test caps are available with a choice of: • Connection: Type B, O & C Acme Quick Union Lift-test Cap
• Working Pressure Rating: Up to 15,000psi • Lifting Capacity: 3t, 5t and 10t SWL
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W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
W i r e l i n e O p e r a t i o n s
Wireline Operations
Quick Union Crossovers & Adapters
Product code: 507
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Quick union crossovers and adapters are designed to provide a transition between dissimilar connections and so allow the operator greater flexibility in utilising existing equipment. These components are always rated, in terms of pressure and service, with the lower rated connection. Cromar quick union crossovers and adapters are available with a choice of: • Connection: Standard API and Non Standard pipe connections Type B, O & C Acme Quick Union connections • Working Pressure Rating: Up to 15,000psi • Size: ID’s and lengths to suit requirements • Service: H2S, Standard
Quick Union Crossover
Quick Union Crossovers Cromar quick union crossovers are designed with a pin and collar connection down by box connection up. With minor exceptions, Cromar crossovers are supplied with a one-piece integral body complete with a quick union collar.
Tubing Adapters Cromar tubing thread adapters are designed with premium or API pin thread down by quick union box up. Generally, these crossovers are rated for lower working pressures and rely on a make-up torque to establish a seal. Cromar can provide any adapter of this type, including premium threaded connections. Variations can be provided within the guidelines of current API Specifications.
Tubing Adapter
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W i r e l i n e O p e r a t i o n s
Wireline Operations
In-situ Pressure Test Sub
Product code: 522
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
During Wireline operations it is necessary to break the quick union between the lower lubricator and the BOP, to remove the tools within. When this joint is reconnected it is normal practice to fill and pressure test the entire lubricator system prior to opening the wellhead valve. The Cromar In-Situ Pressure Test Sub allows for only the joint that was broken to be tested, without filling the whole lubricator system, saving a substantial amount of time and large volumes of expensive test fluid, as well as alleviating the problems associated with dumping test fluids into the well. As an added advantage, the Cromar In-Situ Pressure Test Sub allows for the lubricator system to be pressure tested whilst pressure sensitive equipment (such as perforating guns) are in the lubricator.
Design The Cromar In-Situ Test Sub is fitted between the lower lubricator and the BOP, and becomes the j oint that is broken out between wireline runs. It looks and operates like any other quick union, but has two ‘O’ ring seals instead of one. The pressure testing takes place between these two seals and effectively confirms the integrity of both. The upper-most of the two seals is of slightly larger diameter than the lower, facilitating easy make/break of the connection. As a safety precaution, the Cromar In-Situ Pressure Test Sub's connection is designed so that it cannot be inadvertently connected to any other known quick union. Testing would normally be done to the working pressure of the lubricator system, but each sub is designed so that it can be tested to the full test pressure of the system, as per API-6A. Both Lloyds and Bureau Veritas have independently verified the design.
Application The Cromar In-Situ Pressure Test Sub is available for all diameters, pressure ratings and service with suitable quick unions for wireline operations, or flanged for coiled tubing and geothermal applications. The InSitu Test Sub may be used as a stand-alone unit, which is inserted into lubricator riser assembly, or as an integral part of the BOP where reduced height is advantageous. The pressure integrity test is carried out by means of a hand operated hydraulic pump fitted with a certified pressure-monitoring gauge. If required the hand pump can be supplied with a programmable electronic pressure/time recording gauge assembly for test result verification. Data is acquired via an RS232 communications port. Filling of the test chamber, with a volume of approximately 5 cubic inches, and achieving the required test pressure normally takes less than a minute. It is recommended that test pressure be held for 10 minutes to ensure that no losses have occurred. Bleed down of the test fluid/pressure is compulsory and can be carried out at the bleed down valve on the electronic pressure recorder or hydraulic hand pump.
Test Sub
Test Chamber
Certification All Cromar supplied items of wireline pressure control equipment are fully certified in accordance with SI913, manufactured and tested in accordance with API-6A.
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W i r e l i n e O p e r a t i o n s
Wireline Operations
Slickline Hay Pulleys & Line Wipers
Product code:
Pulley-301 Wiper-302
Slickline Hay Pulleys Cromar lightweight Hay pulleys are manufactured from heavy duty aluminium alloy material. They are designed to endure the increased pulling capacity of the new generation of wirelines. Hay pulleys consist of a swivel eye, a body frame with wire loading gate and line wiper mounting point and a sheave wheel with durable bearings and hollow axle to accept a floor stand. All Cromar Hay pulley assemblies are fully load tested and supplied to the client complete with the appropriate documentation. Cromar Hay pulley assemblies are available in two sheave sizes: • 14” diameter, for wire sizes up to 0.108” • 16” diameter, for wire sizes up to 0.125” Slickline Hay Pulley
SlickLine Wipers Cromar slickline wipers are designed to remove corrosive well completion fluids from the wire when retrieving tools from the well. This function increases the field life of the wire by preventing the corrosive substances from attacking it after the job, when it is stored on the drum. Cromar slickline wipers are suitable for all wire sizes. Before retrieving tools from the well, the wiper is quickly locked into the Hay pulley and the rubber wiper installed around the wire. A manual nut is provided to compress the rubber seal around the wire. The Cromar slickline wiper has the added advantage, when used in the vertical position, of preventing the pulley from tilting sideways when tension is momentarily lost, preventing potential wire damage.
Slickline Wiper
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W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
W i r e l i n e O p e r a t i o n s
Wireline Operations
Floor Stands & Rig-up Dollies
Product code: 298
Floor Stands Cromar lightweight floor stands are designed to support Hay pulleys or floor blocks in the vertical position when tension is momentarily lost. In that case, the floor stand will prevent the sheave from falling over and snagging the wire. The stand consists of a lightweight steel frame with a support axle complete with retaining locks.
Floor Stand
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Rig-up Dollies Cromar quick union rig-up dollies are designed to assist wireline crews safely manhandle surface pressure control equipment both ways, i.e. horizontal to vertical and vice-versa, when rigging-up or down from a well. Similar in design to a blanking cap, the quick union dolly has a steel axle and two heavy-duty wheels. The dolly is installed into the lower lubricator quick union connection. As the hoist is raised or lowered, the surface equipment weight is distributed through the wheels and the optimum lifting angle is safely maintained. Dolly assemblies are available with a choice of: Rig-up Dolly
• Connections: Type B, O & C Acme Quick Union • Wheels: Solid wheels or pneumatic tyres
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W i r e l i n e O p e r a t i o n s
Wireline Operations Product code:
Wireline Clamps
Wireline Clamp-299 Rig-up Dolly-563
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Wireline Clamps Wireline “Chicago” clamps are designed to clamp around wire/cable in order to hold toolstrings stationary within lubricators while rigging-up or down from a well. Clamps are used in conjunction with a small chain or steel wire rope sling which is located around the up-set on the bottom lubricator double box collar. The jaws are lined in bronze to prevent damage to the wire/cable when engaged. Wireline clamp assemblies are load-tested and supplied to the client complete with the appropriate documentation. Clamp assemblies are available with a choice of: • Slick line and braided line models • With chain or steel wire rope clamp retainers
Wireline Clamps
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W i r e l i n e O p e r a t i o n s
Wireline Operations
Single Hand Pump Assemblies
Product code: 207
Single Acting Hand Pump Cromar single acting hand pump assemblies are fitted with a two way valve and pressure gauge. They are normally supplied with a single function/test hose complete with quick connectors. Single hand pumps are used for pressure testing or for functioning hydraulic items of pressure control equipment, such as line wipers, swab heads, pack offs, stuffing boxes and tool catchers. They are used for pressure testing purposes in conjunction with in-situ pressure test subs.
Single Acting Hand Pump
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Single acting hand pump assemblies are available with a choice of: • Maximum Operating Pressure: 3,000psI 5,000psi 10,000psi
W i r e l i n e O p e r a t i o n s
• Hose Type: Chemical, test or hydraulic service • Hose Nominal Bore Size: 1/4” NB and 3/8” NB • Hose Length: 25ft, 50ft, 75ft, 100ft • Quick Release Coupling: 1/4” and 3/8” proprietary connection
Please refer to the wireline mechanical plant section, for a range of Cromar air / hydro pump units.
www.cromar.com
Wireline Operations
Dual Hand Pump Assemblies
Product code: 207
Dual Acting Hand Pump Cromar dual acting hand pump assemblies are fitted with a four way valve complete with pressure gauges. They are normally supplied with a hook up hose and bridle set with quick connectors. Dual hand pumps are used to function single hydraulic wireli ne valves and tool traps. They can also be used to operate dual wireline valves by using a pump with a larger fluid reservoir and an additional four way valve, pressure gauges and hose bridle set.
Dual Hand Pump
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
Dual acting hand pump assemblies are available with a choice of: • Maximum Operating Pressure: 4,000psi • Pump Configuration: Single or Dual Wireline Valves
W i r e l i n e O p e r a t i o n s
• Hose Type: Hydraulic • Hose Nominal Bore Size: 1/4” NB • Hook-up Hose Length: 25ft, 50ft, 75ft and 100ft • Quick Release Coupling: 1/4” proprietary connection
Please refer to the wireline mechanical plant section for a range of Cromar air / hydro BOP pump units.
www.cromar.com
Wireline Operations
Ball Valve
Product code: 505
W i r e l i n e P r e s s u r e C o n t r o l E q u i p m e n t
The Cromar Ball Valve is a fully opening hydraulically controlled ball valve that holds pressure both from above and from below. This type of valve is designed for use in conjunction with surface wireline pressure control equipment and can be installed either below or above the wireline valve assembly. Prior to opening the wellhead swab valve it is usually necessary to pressure test the wireline pressure control string, sometimes with downhole tools (for example perforating guns) inside the lubricator. The Cromar ball valve can be used to carry out those tests safely. Also, it can be opened and closed between trips into the well, saving wear and tear on the wellhead surface valves. An integral equalising valve is provided. Cromar ball valve assemblies are available with a choice of: • Connection (top & bottom): Type B, O & C Acme Quick Union • Working Pressure Rating: Up to 15,000psi • Size: From 2.5” ID upwards • Service: H2S, Standard
W i r e l i n e O p e r a t i o n s
Ball Valve
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Wireline Operations
API Tubing Table - Part 1 Tubing Size
Nominal Weight
Nominal Tubing Size
Actual Tubing O.D.
T&C Non Upset (lb/ft)
T&C Upset (lb/ft)
3/4"
1.050" 1.050" 1.050" 1.050"
1.14 1.14 1.14 1.14
1.20 1.20 1.20 1.20
1"
1.315" 1.315" 1.315" 1.315"
1.70 1.70 1.70 1.70
1.80 1.80 1.80 1.80
2.30
2.40
1-1/4"
1.66" 1.66" 1.66" 1.66" 1.66" 1.66"
2.30 2.30 2.30
2.40 2.40 2.40
2.75
2.90
1-1/2"
1.900" 1.900" 1.900" 1.900" 1.900" 1.900"
2.75 2.75 2.75
2.90 2.90 2.90
2-1/16"
2.063" 2.063" 2.063" 2.063"
2-3/8"
2.375" 2.375" 2.375" 2.375" 2.375" 2.375" 2.375" 2.375" 2.375" 2.375" 2.375" 2.375"
4.00 4.60 4.00 4.60 4.00 4.60 5.80 4.00 4.60 5.80 4.60 5.80
2-7/8"
2.875" 2.875" 2.875" 2.875" 2.875" 2.875" 2.875" 2.875"
6.40 6.40 6.40 8.60 6.40 8.60 6.40 8.60
3-1/2"
3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500"
7.70 9.20 10.20 7.70 9.20 10.20 7.70 9.20 10.20 12.70 7.70 9.20 10.20 12.70 9.20 12.70
4.000" 4.000" 4.000" 4.000" 4.000" 4.000" 4.000" 4.000"
9.50
4.500" 4.500" 4.500" 4.500"
12.60 12.60 12.60 12.60
4"
4-1/2"
Threaded & Coupled Coup. Outside Dia. Tubing Grade
Wall Thickness (in)
H-40 J-55 C-75 N-80
0.113 0.113 0.113 0.113
0.824 0.824 0.824 0.824
1.72 1.72 1.72 1.72
H-40 J-55 C-75 N-80
0.133 0.133 0.133 0.133
1.049 1.049 1.049 1.049
2.10 2.33 2.10 2.33 2.33 2.33
H-40 H-40 J-55 J-55 C-75 N-80
0.125 0.140 0.125 0.140 0.140 0.140
1.410 1.380 1.410 1.380 1.380 1.380
2.40 2.76 2.40 2.76 2.76 2.76
H-40 H-40 J-55 J-55 C-75 N-80
0.125 0.145 0.125 0.145 0.145 0.145
1.650 1.610 1.650 1.610 1.610 1.610
3.25 3.25 3.25 3.25
H-40 J-55 C-75 N-80
0.156 0.156 0.156 0.156
1.751 1.751 1.751 1.751
4.70 5.95 4.70 5.95
H-40 H-40 J-55 J-55 C-75 C-75 C-75 N-80 N-80 N-80 P-105 P-105
0.167 0.190 0.167 0.190 0.167 0.190 0.254 0.167 0.190 0.254 0.190 0.254
6.50 6.50 6.50 8.70 6.50 8.70 6.50 8.70
H-40 J-55 C-75 C-75 N-80 N-80 P-105 P-105
Non Upset (in)
Upset Regular (in)
0.730 0.730 0.730 0.730
1.313 1.313 1.313 1.313
1.660 1.660 1.660 1.660
0.955 0.955 0.955 0.955
1.66 1.66 1.66 1.66
1.9 1.9 1.9 1.9
1.286
2.054
2.200
1.286 1.286 1.286
2.054 2.054 2.054
2.200 2.200 2.200
1.516
2.200
2.500
1.516 1.516 1.516
2.200 2.200 2.200
2.500 2.500 2.500
2.041 1.995 2.041 1.995 2.041 1.995 1.867 2.041 1.995 1.867 1.995 1.867
1.947 1.901 1.947 1.901 1.947 1.901 1.773 1.947 1.901 1.773 1.901 1.773
2.875 2.875 2.873 2.875 2.875 2.875 2.875 2.875 2.875 2.875 2.875 2.875
0.217 0.217 0.217 0.308 0.217 0.308 0.217 0.308
2.441 2.441 2.441 2.259 2.441 2.259 2.441 2.259
2.347 2.347 2.347 2.165 2.347 2.165 2.347 2.165
3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500
H-40 H-40 H-40 J-55 J-55 J-55 C-75 C-75 C-75 C-75 N-80 N-80 N-80 N-80 P-105 P-105
0.216 0.254 0.289 0.216 0.254 0.289 0.216 0.254 0.289 0.375 0.216 0.254 0.289 0.375 0.254 0.375
3.068 2.992 2.992 3.068 2.992 2.992 3.068 2.992 2.992 2.750 3.068 2.992 2.992 2.750 2.992 2.750
2.943 2.867 2.797 2.943 2.867 2.797 2.943 2.867 2.797 2.625 2.943 2.867 2.797 2.625 2.867 2.625
4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250
0.226 0.262 0.226 0.262 0.226 0.262 0.226 0.262
3.548 3.476 3.548 3.476 3.548 3.476 3.548 3.476
3.243 3.351 3.243 3.351 3.243 3.351 3.243 3.351
4.750
11.00
H-40 H-40 J-55 J-55 C-75 C-75 N-80 N-80
12.75 12.75 12.75 12.75
H-40 J-55 C-75 N-80
0.271 0.271 0.271 0.271
3.958 3.958 3.958 3.958
3.833 3.833 3.833 3.833
5.200 5.200 5.200 5.200
4.70 4.70 4.70 5.95
9.30 9.30 9.30 12.95 9.30 12.95 9.30 12.95 11.00
9.50 11.00 9.50 11.00 9.50
Int. Joint (lb/ft)
Inside Drift Diameter Diameter (in) (in)
Upset Special (in)
3.063
2.910
3.063
2.910
3.063 3.063
2.910 2.910
3.063 3.063 3.063 3.063
2.910 2.910 2.910 2.910
3.668 3.668 3.668 3.668 3.668 3.668 3.668 3.668
3.460 3.460 3.460 3.460 3.460 3.460 3.460 3.460
4.500
4.180
4.500
4.180
4.500
4.180
4.500
4.180
4.500
4.180
4.500 4.500 4.500
4.180 4.180 4.180
5.000 4.750 5.000 4.750 5.000 4.750 5.000 5.563 5.563 5.563 5.563
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Wireline Operations
API Tubing Table - Part 2 Tubing Size
Integral Joint
Nominal Tubing Size
Actual Tubing O.D.
Drift Diameter (in)
3/4"
1.050" 1.050" 1.050" 1.050"
1"
1.315" 1.315" 1.315" 1.315"
0.955 0.955 0.955 0.955
1-1/4"
1.66" 1.66" 1.66" 1.66" 1.66" 1.66"
Box O.D. (in)
Joint Yield Strength Internal Collapse Yield Pressure Pressure (psi) (psi)
T&C Non Upset (Lbs)
T&C Upset (Lbs)
Internal Joint (Lbs)
Volume bbl/10?
7200 9370 12250 12970
7530 10360 14120 15070
6360 8740 11920 12710
13300 18290 24940 26610
1.550 1.550 1.550 1.550
6820 8860 11590 12270
7080 9730 13270 14160
10960 15060 20540 21910
19760 27160 37040 39510
1.286 1.286 1.286 1.286 1.286 1.286
1.800 1.800 1.800 1.800 1.800 1.800
5220 5790 6790 7530 9840 10420
5270 5900 7250 8120 11070 11810
15530
26740
21360 29120 31060
36770 50140 53480
1.516 1.516 1.516 1.516 1.516 1.516
2.110 2.110 2.110 2.110 2.110 2.110
4450 5290 5790 6870 8990 9520
4610 5340 6330 7350 10020 10680
19080
31980
1-1/2"
1.900" 1.900" 1.900" 1.900" 1.900" 1.900"
26250 35800 38180
43970 59960 63960
2-1/16"
2.063" 2.063" 2.063" 2.063"
1.657 1.657 1.657 1.657
2.325 2.325 2.325 2.325
5240 6820 8910 9440
5290 7280 9920 10590
2-3/8"
2.375" 2.375" 2.375" 2.375" 2.375" 2.375" 2.375" 2.375" 2.375" 2.375" 2.375" 2.375"
4880 5520 6340 7180 8150 9380 12180 8660 9940 12890 13250 17190
4920 5600 6770 7700 9230 10500 14040 9840 11200 14970 14700 19650
30130 35960 41430 49450 56500 67430 96560 60260 71930 102990 94410 135180
97820 126940 104340 135400 136940 177710
0.429 0.387 0.429 0.387 0.429 0.387 0.338 0.429 0.387 0.338 0.387 0.338
2-7/8"
2.875" 2.875" 2.875" 2.875" 2.875" 2.875" 2.875" 2.875"
5230 6800 8900 12200 9420 12920 12560 17220
5280 7260 9910 14060 10570 15000 13870 19690
52780 72580 98970 149360 105570 159310 138560 209100
72480 99660 135900 185290 144960 198710 190260 260810
0.517 0.517 0.517 0.496 0.517 0.496 0.517 0.496
3-1/2"
3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500" 3.500"
4070 5050 5680 5290 6560 7390 6690 8530 9660 12200 7080 9080 10230 12920 12110 17200
4320 5080 5780 5940 6980 7950 8100 9520 10840 14060 8640 10160 11560 15000 13330 19690
65070 79540 92550 89470 109370 127250 122010 149140 173530 230990 130140 159090 185100 246390 208800 323390
4.000" 4.000" 4.000" 4.000" 4.000" 4.000" 4.000" 4.000"
3580 4420 4650 5750 5800 7330 6120 7780
3960 4580 5440 6300 7420 8600 7910 9170
72000
4.500" 4.500" 4.500" 4.500"
3930 5100 6430 6810
4220 5800 7900 8430
4"
4-1/2"
52170 71730
103610 142460 194260 276120 207220 294530 271970 386570
15970 21960 29940 31940
0.107 0.107 0.107 0.107
22180 22180 30500 30500 41600 44370
0.205 0.185 0.264 0.185 0.185 0.185
26890 26890 36970 36970 50420 53780
0.264 0.252 0.264 0.252 0.252 0.252
35690 49070 66910 71370
0.298 0.298 0.298 0.298
0.999 0.869 0.829 0.999 0.869 0.829 0.999 0.869 0.829 0.779 0.999 0.869 0.829 0.779 0.869 0.779
246140
1.222 1.173 1.222 1.173 1.222 1.173 1.222 1.173
144020 198030 270040 288040
1.52? 1.52? 1.52? 1.52?
123070 99010 169220 135010 230750 144010 104360 143500 195680 208730
0.080 0.080 0.080 0.080
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