January 18, 2023 | Author: Anonymous | Category: N/A
PC software for InteliGen and InteliSys controllers
Wi nEdi nEditt 6.3 6.3 Mul ulti tiE Edi ditt 6.3 6.3 Software version IG-6.1.2, IS-3.3.1 and lower, January 2005
User gu guid ide e
Copyright © 2004 ComAp s.r.o. Written by Ladislav Kadanik Kadanik Prague, Czech Republic
ComAp, spol. s r.o. Světova 7, 180 00 Praha 8, Czech Republic Tel: +420 2 66316661, Fax: +420 + 420 2 66316647 E-mail:
[email protected], www.comap.cz
Tabl ble e of Conte Cont ents Table of Contents ...............................................................................................................................................2 ...............................................................................................................................................2 General guidelines............................................................................................................... guidelines..............................................................................................................................................5 ...............................5 What describes this manual?....................................................................................... manual? .........................................................................................................................5 ..................................5 What is WinEdit?............................................................................................................................................5 WinEdit?............................................................................................................................................5 What is MultiEdit? ............................................................................. ..........................................................................................................................................5 .............................................................5 How to install WinEdit WinEdit / MultiEdit ? ................................................................................................................5 ................................................................................................................5 PC Hardware requirements............................................................................................................................6 requirements............................................................................................................................6 How to check WinEdit version?......................................................................................................................6 version?......................................................................................................................6 Open and close the communication............................................................................... communication ...................................................................................................................7 ....................................7 Different types of connection connection .................................................................................. .....................................................................................................................7 ...................................7 Sites (Create, Delete, Edit, Copy)........................................................................................ Copy) ................................................................................................................10 ........................10 Genset (Create, Delete, Edit)................................................................................................. Edit) .......................................................................................................................10 ......................10 Archives (Delete, Rename, Rename, Sele Select) ct) ..............................................................................................................10 ..............................................................................................................10 Communication Communica tion setup ..................................................................................................................................11 ..................................................................................................................................11 Enter or change the address address of the gen-set (Controller) .............................................................................11 Directory structure of the sites and gen-set gen-set in your computer .....................................................................11 Open direct communication communication .........................................................................................................................12 .........................................................................................................................12 Open the modem communication ................................................................................................................12 ................................................................................................................12 Open the Internet communication communication ........................................................................................ ................................................................................................................12 ........................12 Open the off-line connection connection ........................................................................................................................13 ........................................................................................................................13 Open the active call communication communication ............................................................................................................13 ............................................................................................................13
Notification ...............................................................................................................................................13 ..................................................................................... ..........................................................13 Notifying email via Outlook Outlook ................................................................................................ ......................................................................................................................13 ......................13 Modem callback callback ...........................................................................................................................................14 ...........................................................................................................................................14 Connection...............................................................................................................................................14 Internet callback ...........................................................................................................................................14 ...........................................................................................................................................14 Connection...............................................................................................................................................14 IG-MU...........................................................................................................................................................15 Close connection.................................................. connection............................................................................................................................... ........................................................................................15 ...........15 DDE Server ..................................................................................................................................................16 ..................................................................................................................................................16 WinEdit status status .................................................................................... ..............................................................................................................................................16 ..........................................................16 Connection:..............................................................................................................................................16 Configuration Configuratio n file type: ............................................................................... .............................................................................................................................16 ..............................................16 DDE Server Status............................................................................................................................... Status...................................................................................................................................16 ....16 DDE server messages .................................................................................................................................17 .................................................................................................................................17 Window with a message: “Error communication” communication” ....................................................................................17 Red bottom line with a message “Error communication”.........................................................................17 communication”.........................................................................17 Timeout (continuous) ................................................................................ ..............................................................................................................................17 ..............................................17 Timeout (sometimes) ..............................................................................................................................17 ..............................................................................................................................17 TAPI: requested modem modem (#) not found ......................................................................................... ....................................................................................................17 ...........17 TAPI: unavailab unavailable le modem.................................................................. modem........................................................................................................................17 ......................................................17 TAPI: Line unexpectedly unexpectedly closed ..............................................................................................................17 ..............................................................................................................17 TAPI: Can’t create connection .................................................................................................................17 .................................................................................................................17 Multiple IG controllers connection................................................................................... connection............................................................................................................17 .........................17 NV RAM error ............................................................................... ..........................................................................................................................................17 ...........................................................17 It is not possible to open Active call connection connection ......................................................................................17 Control window .................................................................................................................................................18 .................................................................................................................................................18 Control Control window.............................................................................................................................................18 window.............................................................................................................................................18 Customized reading.................................................................................................................................19 reading.................................................................................................................................19 Setpoints adjustments adjustments ..................................................................................... ..................................................................................................................................19 .............................................19 Setpoints download download from another archive ...............................................................................................19 Values window window .............................................................................................................................................20 .............................................................................................................................................20 History window .............................................................................................................................................21 .............................................................................................................................................21 Number records settings........................................................................... settings..........................................................................................................................21 ...............................................21 History window modification modification ............................................................................................. ....................................................................................................................22 .......................22 Cylinders window window .............................................................................. .........................................................................................................................................22 ...........................................................22 WinEdit-6.3-MultiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-MultiEdit-6.3.pdf
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Password and access code..............................................................................................................................24 code..............................................................................................................................24 Password......................................................................................................................................................24 Enter the password ......................................................................................................................................24 ......................................................................................................................................24 Change the password ..................................................................................................................................24 ..................................................................................................................................24 Access code.................................................................................................................................................24 code.................................................................................................................................................24 Enter the access code.................................................................................................................. code..................................................................................................................................24 ................24 Change the access code..............................................................................................................................24 code..............................................................................................................................24 InteliGen configuration......................................................................................... configuration......................................................................................................................................25 .............................................25 Change Controller Controller configuration ..................................................................................................................25 ..................................................................................................................25 Modify Controller configuration configuration ............................................................................................. ....................................................................................................................25 .......................25 Binary inputs inputs configuration configuration ......................................................................................................................25 ......................................................................................................................25 Binary outputs configuration. configuration. ...................................................................................................................25 ...................................................................................................................25 RA15 configuration configuration ..................................................................................................................................25 ..................................................................................................................................25 Analog inputs inputs configuration configuration ............................................................................................... .....................................................................................................................26 ......................26 Setpoints password protection.................................................................................................................26 Commands protection..............................................................................................................................27 protection..............................................................................................................................27 Sensors....................................................................................................................................................27 Last modification ............................................................................... ..........................................................................................................................................27 ...........................................................27 InteliSys configuration configuration ........................................................................... ......................................................................................................................................28 ...........................................................28 Controller configuration overview.................................................................................................................28 overview.................................................................................................................28 External External modules address............................................................................................................................28 address............................................................................................................................28 Cylinders ..................................................................................................................................................29 ..................................................................................................................................................29 iGL-RA15 configuration configuration for IS-CU ...........................................................................................................29 ...........................................................................................................29 IGS-PTM configuration configuration for IS-CU ................................................................................................... ............................................................................................................30 .........30 i-CB values configuration ............................................................................... .............................................................................................................................30 ..............................................30 Binary inputs configuration...........................................................................................................................30 configuration...........................................................................................................................30 Binary outputs configuration.................................................................................................... configuration.........................................................................................................................32 .....................32 Analog inputs inputs configuration..........................................................................................................................33 configuration..........................................................................................................................33 Sensor characteristics characteristics modification modification .............................................................................................................35 .............................................................................................................35 Analog output output configuration configuration .........................................................................................................................37 .........................................................................................................................37 Impulse inputs configuration configuration ........................................................................................................................37 ........................................................................................................................37 History file modificaton .................................................................................................................................38 .................................................................................................................................38 Dimension list modification.......................................................................................................... modification...........................................................................................................................38 .................38 Password, command protection...................................................................................................................39 protection...................................................................................................................39 Commands protection..............................................................................................................................39 protection..............................................................................................................................39 Date / Time format modification...............................................................................................................39 Pr o ogrammable grammable functions ................................................................................ ..............................................................................................................................39 ..............................................39 Prg switch ................................................................................................................................................40 ................................................................................................................................................40 Regulator .................................................................................................................................................41 .................................................................................................................................................41 Programmable Programmabl e Binary Logic function.......................................................................................................42 Programmable Programmabl e timers timers ..............................................................................................................................43 ..............................................................................................................................43 Arithmetic functions...................................................................... functions..................................................................................................................................43 ............................................................43 Protection .....................................................................................................................................................44 .....................................................................................................................................................44 Programming example .................................................................................................................................45 .................................................................................................................................45 Task .................................................................................. .........................................................................................................................................................45 .......................................................................45 Solution ............................................................................ ....................................................................................................................................................45 ........................................................................45 Logical inputs inputs ...............................................................................................................................................46 ...............................................................................................................................................46 Auxiliary functions................................................................................................................ functions.............................................................................................................................................48 .............................48 Translator .....................................................................................................................................................48 .....................................................................................................................................................48 1-st step ...................................................................................................................................................48 ...................................................................................................................................................48 2-nd step ..................................................................................................................................................48 ..................................................................................................................................................48 3-rd step............................................................................................................................... step...................................................................................................................................................49 ....................49 Notes ...................................................................................... ............................................................................................................................................................50 ......................................................................50 Export data ........................................................................... ...................................................................................................................................................50 ........................................................................50 Modbus communication communication object list ...............................................................................................................51 ...............................................................................................................51 Set statistics ........................................................................................ .................................................................................................................................................51 .........................................................51 Reset controller from Init state ............................................................................................... .....................................................................................................................52 ......................52 Settings.............................................................................................................................................................53 Changing of sites directory...........................................................................................................................53
Dialogsetting modification...................................................................................... modification ...................................................................................................................................53 .............................................53 Fonts se tting .................................................................................. ............................................................................................................................................54 ..........................................................54 Number of history records visible in WinEdit ...........................................................................................55 WinEdit-6.3-MultiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-MultiEdit-6.3.pdf
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Active Call...................................................................................... Call ................................................................................................................................................55 ..........................................................55 Support ....................................................................................................................................................56 ....................................................................................................................................................56 Formula....................................................................................................................................................56 RemCompSwitch .............................................................................. .........................................................................................................................................57 ...........................................................57 Firmware upgrade upgrade .................................................................................. ............................................................................................................................................58 ..........................................................58 Archives data structure structure ................................................................................................................................58 ................................................................................................................................58 Firmware and archive files files ............................................................................. ...........................................................................................................................58 ..............................................58 WinEdit files upgrade - iwe files ....................................................................................... ...............................................................................................................58 ........................58 IG firmware programming ........................................................................................................................59 ........................................................................................................................59 Controller upgrade ...................................................................................................................................60 ...................................................................................................................................60 Upgrade procedures ................................................................................................................................61 ................................................................................................................................61 Multiple application firmware upgrade .......................................................................................... .....................................................................................................62 ...........62 IS firmware programming programming – ipt files files .................................................................................... .............................................................................................................62 .........................62 IS sw upgrading upgrading procedure......................................................................................................................62 Remote software upgrade............................................................................................................................63 upgrade............................................................................................................................63 Unsuccessful Unsuccessful programming.......................................................................................... programming..........................................................................................................................63 ................................63 InteliSys Boot load programmin programming.............................................................................................................64 g.............................................................................................................64 MultiEdit software .............................................................................................................................................65 .............................................................................................................................................65 MultiEdit settings ..........................................................................................................................................65 ..........................................................................................................................................65 Open connection ..........................................................................................................................................66 ..........................................................................................................................................66 Configuration window...................................................................................................................................67 window...................................................................................................................................67 COM port selection: COM1 to COM8 ......................................................................................................67 ......................................................................................................67 Controller address and directory directory selection ..............................................................................................67 MultiEdit – synoptic diagram selection.........................................................................................................67 MultiEdit screen .......................................................................................................................................68 .......................................................................................................................................68 MultiEdit version info................................................................................................................................69 info................................................................................................................................69 MultiEdit values modification........................................................................................................................70 modification........................................................................................................................70 Multi-write setpoints… .............................................................................................................................71 .............................................................................................................................71 Multi-Write setpoints setting.....................................................................................................................71 setting.....................................................................................................................71 Alternative setpoints setpoints copy........................................................................................................................72
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Genera nerall gu guid ide elines li nes Whatt describ es this manual? Wha This manual describes PC software WinEdit. This manual describes PC software MultiEdit. This manual describes InteliGen and InteliSys controllers configuration configuration..
Whatt is WinEdit? Wha WinEdit is the Windows 95 / 98 / NT / ME / 2000 / XP based software. WinEdit provides following functions: Direct, off-line, modem or CAN communication Controller configuration Software download Read / write / adjust all setpoints Read all values Read the history file Export/Import data •
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Hint: WinEdit supports InteliGen, InteliMains and InteliSys controllers.
Whatt is MultiEdit? Wha MultiEdit is the Windows 95/98/NT/ME/2000/XP 95/98/NT/ME/2000/XP based software. MultiEdit software provides direct or modem connection to group of gensets. It is possible to start separate WinEdit and use all functions for each genset from MultiEdit.
How to install ins tall WinEdit / M Mult ult iEdit ? Insert a CD. Select items, which are to be installed. When installation is completed, a new folder “WinEdit” is created. This folder has following structure: ..Program files\ComAp\WinEdit\ files\ComAp\WinEdit\ Directory File WinEdit WinEdit.exe MultiEdit.exe (O)
App Default
Sites
Dictionary Examples
Examples IS
...customer..
SPM SSB … SPM SSB … …
InteliDDE.exe Igs_log.exe (O) Supervisor.exe (O) CfgImport.exe (O) *.mhx *.ipt *.aig *.ais *.trn *.aig *.aig *.ais *.ais *.aig or *.ais
TOOLS WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-Mul tiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3.pdf
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GM_SETUP IBCONFIG ICBEDIT WINSCOPE (O)
Gm_setup.exe IBConfig.exe FIRMWARE *.bin iCBEdit.exe Ver. 1.0 WinScope.exe EXAMPLES- *.sdt WINSCOPE *.shn
Hint: Gm_setup from version 1.4 supports GSM modem TC35. (O) optional, not necessary to install
PC Hardware Hardware requir ements ements WinEdit is based on Windows 95/98/NT/ME/2000/XP or higher platform. Use PC suitable for this platform. No other special requirements requirements are necessary. WinEdit requires 5 Mbyte of hard disc free space. Standard modem without special requirements can be used.
How to check WinEdit version? Use Help – About to display current WinEdit version window.
WinEdit-6.3-MultiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-MultiEdit-6.3.pdf
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Ope pen n and clo close se the comm communi unica catio tion n
Open connection - window
Different types of connection
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WinEdit-6.3-MultiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-MultiEdit-6.3.pdf
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Direct connection
Modem connection
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Internet connection
Sites (Create, (Create, De Delete, lete, Edit Edit,, Copy Copy)) To add a new site click on the New site button in the Ope Open n connection dialog box. Enter the name of the site and the name of the first gen-set on site. To delete a site, select a site and click on the Delete site button. site button. To edit a site, select a site and click on the Edit site button. site button. Copy site. Communication setup. Hint: The IG or IS controller type must be specified when new site is created.
Genset (Create, Delete, Edit) To add a new gen-set, click on the New genset genset button in the Open connection dialog box. Enter the name of the genset. To delete a genset, select one and click on the Delete genset button. genset button. To edit a site, select a site and click on the Edit genset button. genset button.
Arr c h iv es (Delet e, Ren A Renam ame, e, Sel Selec ectt ) Delete selected archive. Rename selected archive.
Open archive from different disc or directory.
WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-Mul tiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3.pdf
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Open default archive
Communication Communica tion setup Each site has a local communication setup, which can be modified for this site only. To modify local setup click on the Communication setup button setup button in the Ope Open n connection dialog connection dialog box
Enter or change the address of t he gengen-set set (C (Cont ont rol ler) For multiset application each gen-set has to have its own unique address. Address in the WinEdit has to be equal with the address of the Controller (setpoint Contr.addr in the Basic settings group) settings group) To assign the address click on the Communication setup button in the Ope Open n c onnection dialog box. 1. Select Controller (IGS 1-IGS 32) 2. To enable the comm communication unication with this Controller Controller double click in ENABLE column to chan change ge ENABLE from to . 3. To assign Controller with the gen-se gen-sett directory dou double ble click in DIRECTORY column. column.
Directory Dire ctory struc ture of the sites and gengen-set set in your computer WinEdit creates (or updates if previous version is found) following directory structure in your computer: Sites--Site 1----Gen-set 1-----List of AIG or AIS files Gen-set 2 List of AIG or AIS files . . . Site 2----Gen-set 1-----List of AIG or AIS files Gen-set 2 List of AIG or AIS files Gen-set 3 List of AIG or AIS files . . . Site 3----Gen-set 1-----List of AIG or AIS files
WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-Mul tiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3.pdf
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. . . .
Hint: To change the location of this directory structure use Options | Settings. Settings.
Open Ope n dir ect communic ation Use Connection | Open to open to open the communication with the single controller. Dialog box Open Connection appears. 1) In In Sites section select section select the directory (installation). Each site or installation contains one or more gensets. 2) In Genset section select section select the required gen-set. Each gen-set contains all .AIG files archives related to that engine. 3) Set Type connection to connection to “Direct”. 4) Ar ch ives iv es section shows all files in the selected gen-set directory. Files are created and stored for archive purposes. When opening a direct communication, always actual archive from Controller is loaded in WinEdit. Archive can be stored by WinEdit command Controller - Save Save or Save as or as or when closing connection c onnection.. 5) Click on OK OK
Open Ope n t he modem communic ation Use Connection | Open to open to open the communication with the controller. Dialog box Open Connection appears. 1) In In Sites section select section select the directory (installation). Each site or installation contains one or more gensets. 2) In Genset section select section select the required r equired gen-set. Each gen-set contains all .AIG archive files related to that engine. 3) In Communica Communication tion setup setup set set Type connection to connection to “Modem” and select type of Modem. 4) Ar ch ives iv es section shows all files in the selected gen-set directory. Files are created and stored for archive purposes. When opening a modem communication, communication, always a new file is created. 5) Type a Tele Telephone phone nu mber . 6) Type the the Ac Ac cess ces s c od ode e 7) Click on OK OK Hint: “Controller address” is important for multi set application applications, s, if IG-MU is used. Access code is necessary necessary for modem connection. connection.
Open the Internet communication Use Connection | Open to open to open the communication with the controller. Dialog box Open Connection appears. 1) In In Sites section select section select the directory (installation). Each site or installation contains one or more gensets. 2) In Genset section select section select the required r equired gen-set. Each gen-set contains all .AIG archive files related to that engine. 3) In Communica Communication tion setup setup set set Type connection to connection to “Internet“. 4) Ar ch ives iv es section shows all files in the selected gen-set directory. Files are created and stored for archive purposes. 5) Type a IG-IB IP address address . 6) Type the the Ac Ac cess ces s c od ode e 7) Connection via CAN – check if CAN con connection nection to IG-IB is use used d 8) Click on OK OK Note that IP address you set in WinEdit can be different from the IP address of IG-IB (when ( when the IG-IB IP address is not public). It depends on gateway setting. WinEdit-6.3-MultiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-MultiEdit-6.3.pdf
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IG-IB IP address
IP address from WinEdit
Gateway IP address
IG-IB
GATEWAY
GATEWAY
Internet
COMPANY ETHERNET
PC WinEdit
More detail see in Communication guide.
Open the off-line connection To prepare or demonstrate data without Controller open the off-line connection. Use Connection | Open to open to open the communication with the controller. Dialog box Open Connection appears. 1) In In Sites section section select the directory – selected site has blue background. Each site or installation contains one or more gen-sets. 2) In Genset section section select the required gen-set - selected gen-set has blue background. Each gen-set contains all .AIG archives files related to that engine. 3) Set Type connection to connection to “Off-line”. 4) Select Ar Select Ar ch iv es es files files you would like to work with - selected site has blue backgroun background. d. 5) Click on OK OK To select any archive from different disk or directory use Open archive button.
Open Ope n the acti acti ve ca call ll comm unic ation When selected and enabled alarms are activated on site (warning, shut-down…) Controller calls to the preselected telephone number and sends the AIG or AIS archive file. To be able to accept these calls from Controller open the Active call communication. 1. In In Sites Sites section select section select the directory (installation), where incoming AIG or AIS files will be automatically stored. 2. In Genset section section select the required gen-set, where incoming AIG or AIS files will be automatically stored. 3. Set Type connection to connection to “Active calls”. 4. Ar ch iv es es section shows all files in the selected gen-set directory. Files are created and stored for archive purposes. When opening active call communication, all incoming files will be stored in this directory. 5. Click on OK OK Received the name of the sender (setpoint Gen-set in the Basic settings group) settings Following file by has the suffix 0-999. That means max. 1000 files name from one Controller can be group) received. Afterwards the oldest files will be replaced.
Notification It is possible to activate notification Window when Active call comes (Option-Settings-Active (Option-Settings-Active call). Example: When Active call window (connection) is opened and operator is just working on another job (e.g. writing Word document) Notification message appears on screen to notice Active call was received.
Notifying email via Outlook It is possible to send e-mail to selected e-mail address when Active call is received. There must be both Active call window window (connection) opened and Outlook Outlook running. F Function unction is activated activated in Option-Settings-Active Option-Settings-Active call. Hint: When any modem is connected to single controller the Controller address has address has to be set to 1!!! When Controller address has different value than 1 Active call is not activated.
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Modem callback Connection It is necessary to use IG-MU for Modem callback function. IG-COM is not needed for InteliSys controller.
PC
Callback number
Telephone number
MODEM
MODEM
RS232
Access code
RS232
IG-MU
CAN
M O C G I
IG-CU
1. Open Modem callback connection in WinEdit and set: Access code Telephone number Call back phone number 2.
WinEdit send sends s message with Callback Callback phone phone number to controller and stays in Waiting Waiting for callback callback mode.
3. Controller opens connection data connection and then operator sees standard WinEdit screens. This connection type transfers connection costs from operator to controller side.
Internet callback Connection Callback email
PC
Telephone number RS232
MODEM
MODEM
RS232
Access code
IG-IB
RS232
IG-CU IS-CU
1. Open Internet callback connection in WinEdit and set: Access code Telephone number Call back email 2.
WinEdit (PC) sends message with Call back email address to IG-IB. Then IG-IB opens connection and via modem (Internet Service Provider) sends “empty” email containing actual IP address to PC. IG-IB stays in Waiting for callback mode for 300 sec. Note: IP address of the same genset site can be different from case to case.
WinEdit-6.3-MultiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-MultiEdit-6.3.pdf
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3.
Operator cop copies ies IP address to Waiting screen and and Opens connection connection on on charge to local local ISP (Internet Service Provider). Then operator sees standard WinEdit screens.
IG-MU IG-MU (modem unit) is used for multi set applications. IG-MU is the bridge between several controllers and one modem. To open connection connection via IG-MU select “Connection via IG-MU” in Open connection connection – Type connection box. SW version up to 1.6 supports GSM data communication, not SMS. SW Version up to 1.6 does not support Modbus protocol, ISDN data and RS485 communication. communication. Number of rings is default fix configured to 3, not depends on on Ac Ac t.c all/SMS all /SMS:: Num rings AA setpoint. AA setpoint. Hint: IG-MU software version see in MultiEdit – Help – About window. For more details see Controller manuals SPM, SSB, SPTM, MEXT or MINT. Hint: Use IG-MU for “two terminals” connection to one controller. The first terminal = PC is connected directly via RS232 and the second terminal = modem is connected via CAN bus and IG-MU.
Close connection Use Connection | Close to close the communication with the controller. When direct or modem connection connection is closed, you are prompted by by a “Save project Data?” question. Answer yes, if you want to store all setpoints, history and configuration into an archive file. If no file had been opened before with SAVE or SAVE AS commands, a new file is created. Name of the file is DDMMYYVV.AIG DDMMYYVV.AIG for for IntelliGen controller or DDMMYYVV.AIS DDMMYYVV.AIS for for IntelliSys controller . DD...day MM...month YY...year VV...number in the day
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DDE Server
1.
2.
3.
4. DDE Server provides the communication interface between PC and Controller. When direct or modem or internet communication is opened, DDE server has to run. Use ALT-TAB (or click on the Communication Communication status), select “DDE Server” and see me message ssage box. DDE Server can communicate with up to 32 Controllers at once and DDE Server message box displays communication communica tion statuses. 1. Click on “Stop“… to stop communication. 2. Click on “Last errors“… to get report r eport of the last error message. 3. Real communication rate indication 4. Connection identification
WinEdit WinE dit status Bottom line shows the following communication status:
Connection: Type of connection (Direct / Off line / Modem / Active call / Internet bridge)
Configuration file type: Selected software configuration configuration (SPM / SSB / MEXT / SPTM / MINT / …) .
DDE Server Status Status of the DDE Server (Running / Preparing / Error / Stopped / Programming). Double click or use Connection | Information to get the detailed communi communication cation status. If there were no yellow setpoints field, change any Setpoint (e.g. change IG Mode to OFF) and use WinEdit command Controller- Reset IG or IG or switch Controller power supply to OFF and back ON.
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DDE DD E server mess ages Window with a message message:: “ Error communication” Use ALT-TAB (or click on the Communication status), select DDE Server and have a look at the status. If DDE Server reports “ Can’t open COM”, select different COM port.
Red Re d bottom line with a me message ssage “ Error communication” Use ALT-TAB (or click on the Communication status), select DDE Server and have a look at the status. If selected controller channel is red with message “Error”, check if the Controller is switched on, or cable properly connected between COM port and Controller.
Timeout (continuous) Connected IG controller does not answer to DDE server request. Probable reasons: IG controller is not connected connected Wrong communication cable IG controller failure Different controller address in IG and DDE server is adjusted. Wrong PC COM port adjusting Wrong setting of Basic settings: settings : RS232 mode setpo mode setpoint int (Standard, Modbus) Damaged IG RS232 port – check PC–IG ground connection. •
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Timeout (sometimes) Occasional timeouts can be caused by your operating system. It is recommended to use Windows NT instead of Windows 9x for industrial purposes.
TAPI: TAP I: requested modem (#) (#) not foun d Modem is not configured in Windows or it has not required parameters.
TAPI: unavailable modem Communication port is engaged by other communication device.
TAPI: TAP I: Line unexpectedly clos ed Modem is configured in Windows, but it is not connected or it is failed.
TAPI: TAP I: Can’t c rea reate te con nection It is not possible to open connection. Probable reasons: When ringing is audible during start of the connection o On the selected phone number is incompatible type of modem. •
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When is audible start of connection o engaged Selectedtone phone numberduring is engaged. o DDE server is connecting connecting to itself (when call his o own wn number) When no tone is audible o Phone line is not connected to the Modem
Multiple IG controllers connection To accelerate software loading to selected controller, stop the communication to other controllers (if possible) in DDE server window.
NV RAM RAM erro errorr Checksum of statistic values is wrong. In version IG SW V4.0 and previous select WinEdit command “Controller –Clear” statistic. From IG SW V4.2 is NV RAM checksum automatically automatically repaired while updating updating of any statistic value (e.g.kWh ).
It is not possible to open Active call connection When any modem is connected to single controller the Controller address has address has to be set to 1!!! When Controller address has different value than 1 Active call is not activated. WinEdit-6.3-MultiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-MultiEdit-6.3.pdf
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Control window Control window Setpoints adjustments Values window History window RA15 window – actual values Cylinders window – actual values Password setting and indication which level is opened Open default archive Archive Configuration Configuration Translator
Control window Use Controller | Control to control to control controller from your PC. At the Control window you can see the most important values and quantities. As well as it is possible to control the gen-set. Different applications have different WinEdit Control window – following example is for IS-SSB and SPtM application.
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Customi ze zed d r ea eading ding Click “left mouse” on + at the Binary inputs and outputs section to see inputs and outputs outputs names. Click “right mouse” to selected line (Engine speed and below or RunHours and below field) and change value (Com Obj.). Com Obj 2 is for special cases e.g. when Com Obj = Obj = Pwr factor set Com Obj.2 Obj.2 to Load char (Capacitive (Capacitive or Inductive Load character).
Setpoint Se tpoint s adjustments Use Controller | Setpoints to see to see and adjust all setpoints. Double click at the selected setpoint to change. Changes are immediately immediately updated in the Controller. If the communication is cut off, modified setpoints not written into Controller have the gray background. When the communication is restored, all modified setpoints are automatically written into the controller. Hint: If the setpoints has yellow background, the value is out of the allowed limits and must be adjusted.
Setpoin Se tpoin ts down load from another a archi rchi ve Select: Setpoints – Open alternative setpoints. Then select required archive file.
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Alternative setpoints setpoints values include include Alternative names are n now ow visible in Setpoints Setpoints window. Setpoints in „bold“ are different from actual values. Setpoints on shadow background background are not overwritten when Import alternative setpoint command is selected. Select “Import alternative setpoints” for import of all (white background) setpoints. Click on one setpoint value and select “Import “ Import selected setpoints” for import single setpoint import.
Values window During direct (on-line) connection displays actual measured values from Controller. In Off-line connection displays values stored in selected archive.
Binary values can be displayed in table form after click on
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History window Number records settings During direct (on-line) connection displays actual history from Controller. It is possible to set number of history records visible from in WinEdit history screen. Use commands Option – Settings – History.
Automatic means means all history records records from controller controller reading always always after opening connection. WinEdit displays history records automatically stored by DDE server in PC when Explicit number of history records requires more records records than is available in contro controller. ller. Each controller has its separate separate directory for history records in WinEdit. Directory name is equal controller serial number. Settings “Always read history after opening connection” means unconditional reading of complete (Automatic) or Explicit number of records from controller during Connection open procedure. Differential history reading (new records compare to PC disk) is activated when “Always read history after opening connection” connection” is not selected. In Off-line connection displays history file stored in selected archive. WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-Mul tiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3.pdf
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Hint: Selecting of History – Read history command history command forces immediate history download when history window is opened in on-line connection. During connection at the bottom in DDE Server screen appears message “History reading” in the case of History reading only.
History window modification It is possible to Lock or Hide selected columns in History window. Click right mouse button on selected column and select command:
Or use Columns… Ctrl-H command and tick or untick required items:
Cylinders Cylinde rs wind ow It is possible to measure and indicate up to 32 cylinders temperature. Cylinders are separated into two groups I. and II., sixteen cylinders each. Average temperature is calculated for each group I. and II. Cylinders temperature on IS “average “ average temperature screen” are displayed in one column
in two columns Hint: For proper Cylinder bar graph range at first set Low and High value limit range on all corresponding corresponding Analog inputs.
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Cylinder group I. Indication.
Setpoint Engine protect: protect : Max T cyl stp (red) level. (red) Setpoint Engine protect: protect : Max T cyl wrn el ello low w le leve vel. l.
Engine cylinders average temperature.
Cylinders temperature. Average temperature temperature and cylinders cylinders temperature deviation bars.
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Pass sswo word rd and access code co de Password Password disables unauthorized users to change any protected information in Controller or InteliSys. Password is number in the range 0 to 9999. Without password you cannot: Adjust password-protected password-protected setpoin setpoints ts Modify the configuration Write the configuration into Controller Clear statistic Reset Controller Change access code Controllers are delivered delivered with default all levels password password “0”. There are three level password protections available.
Enter the password To enter the password use Controller | Enter password or the the password icon. Controller is locked. Password level 1 was accepted. Password level 2 was accepted. Password level 3 was accepted.
Change Cha nge the passwor password d Password has to be entered before the function is enabled. To change the password use Controller | Change password. password.
Ac A c c es ess s code Access code disables any access to Controller via remote control. Without knowledge knowledge of the access code modem or SMS communication can not be opened. Hint: From sw version IG5.3 and IS2.2 can be set Access code up to 15 ASCII characters (Internet bridge support).
Enter the access code cod e Use Connection | Open to open the communication with the controller. Dialog box Open Connection Connection appears. Type the Ac the Ac ces s c od e. (only when modem connection is opened)
Change Cha nge th the ea access ccess cod code e Password has to be entered before change access code is enabled. To change the access code use Controller | Change access code. code.
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InteliGe nteliGen c conf onfigu igura ratio tion n Password has to be entered before access to software configuration is enabled.
Change Cha nge Controller c onfigur ation Use Controller | Software configuration | Select (or Modify) Modify) Dialog box Select Select software software configuration configuration shows the default configuration (archives SPM - SSB – SPtM – MINT -MEXT - ) stored in PC in ..\ DEFAUL DEFAULT T \ APP \ directory. Dialog box Modify Modify shows shows actual configuration from direct (on-line) connected Controlle Controller. r. Software configuration includes: Set of binary and analog inputs Set of binary outputs Set of setpoints and commands password protection Sensor characteristic If you would like to select a software configuration from user archive, click on Open archive. archive.
Modify Controller config uration After the software configuration (default (default or actual) is selected, you have the possibility to modify modify the software configuration. Use Controller | Software configuration | Modify. Modify. The dialog box includes four sheets – Binary Inputs, I nputs, Binary outputs, Analog inputs and Setpoints. Hint: When additional InteliGen modules modules (IG-PCM, IG-PCLSM or IG-IOM) are significant for selected application – all inputs, outputs and setpoints of these modules are displayed and can be configured as well.
Binary inputs configuration Editable columns are of a white background; fixed ones are of a gray background. background. Order Module Module Function Function Name Name Inverted Inverted Alarm type type Alarm active active
: Number of the binary input. : Input module name (IG-CU, IG-PCM, IG-PCLSM, IG-IOM). : Click to select the function of the input from the list. : If the input function is Al is Al arm, arm , type the name. : Select input signal polarity (close or open to activate). : If the input function is Al is Alarm arm,, select alarm type (Warning, Slow sto stop, p, Unloading, Unloading, Shut down, History record). : If the input function is Al is Alarm arm , , select alarm activity (All the time, Engine running onl only). y).
Binary outputs con figuration. Editable columns are of a white background, fixed ones are of a gray background. background. Order : Number of the binary ouput. : Output module name (IG-CU, IG-PCM, IG-PCLSM, IG-IOM). Module Module Function Function : Click to select the function of the output from the list.
RA15 RA1 5 conf iguratio n Is available when
button is pressed in Binary output cfg screen. Before configuration tick then select outputs from the list.
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An alo g in pu t s co nf i gu r atio at io n Editable columns are of a white background, fixed ones are of a gray background. background. Order : Number of the analog input terminal Module Module : Input module name (IG-CU, IG-IOM). Name Name : Name of the input (max. 14 ASCII characters). Abbr : Abbreviation of the name used in history record. record. Sensor type type : Select the type of the input: (Analog, binary, tri-state). Dim Dim : Type the dimension of the quantity (bar, psi, °C) Active Active : Alarm activity (over, under, over+Fls, under+Fls) Inverted Inverted : If input is binary or three-state, select the polarity (close or open to activate). Alarm type type : Alarm type of the input (None, Sensor fail, Wrn+Slow stop, Wrn+Shut down,Wrn+Unload) down,Wrn+Unload) Alarm active active : Alarm activity (All the time, Engine running only). Sensor : Selection of sensor characteristic (curve) from fr om the list. Decimals Decimals : Number of decimal points of displayed value (e.g. 70%; 3,6bar).
Setpoints Se tpoints protection In the list of allpassword setpoints select which setpoints at which level are password protected. Selected level is in RED color.
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Hint: Password – Al – Al l i tems tem s i n t he g gro ro up : allows adjust the same level for selected group.
Commands Comma nds protection Commands password protection protects following commands from WinEdit / MultiEdit direct, modem or GSM modem connection: Start, Stop, Horn reset, Fault reset, GCB close/open, MCB close/open. Selected Command Command password level level 0, 1, 2, 3 is valid for all commands. Sele Selected cted level is in RED color. When the configuration is completed, click on Write to IG to write modified software configuration into the !!! !! VER VERY Y IMPORT IMPORTANT ANT !!! !!! Controller. While writing the new software configuration, Controller must be in OFF mode, (otherwise “programming was not correct” message is announced). announced).
Sensors Sensor characteristics: Curve A, Curve B, Curve C modification.
Last modification When it is not possible (from any reason) to write configuration to controller select Controller | Software configuration | Last modify to restore restore the last modified configuration. configuration. Hint: Selected configuration configuration can be changed in Off-line mode as well. In this c case ase it is stored to PC.
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InteliSys configuration Controller configur ation overview
Config item
Selection Note External modules IS-BIN and IS- Bin inputs, Bin outputs, Analog AIN CAN addresses selection inputs Dimension selection
Bar, psi, °C
History modification
Which values are stored in history recors
Sensor characteristics
Transfer characteristics between
modification
Analog input input voltage, current current or resistance and output value. In PLUS applications only
Configuration of programmable function Setpoints password protection
Three level password
Logical inputs list
Enables Internal connections connections between logical (physical) I/O.
Configuration of IS-CU and IS-BIN16/8 Binary inputs Configuration of IS-CU and IS-BIN16/8 Binary outputs Configuration of IS-CU and IS AIN8 Analog inputs inputs
Selection from input list and/or Alarm adjustment adjustment Selection from output list
Configuration of IS-CU Analog inputs Configuration of IS-BIN16/8 Impulse inputs
Selection from values list
Selection from input list and/or Alarm adjustment adjustment
Pulse counter or frequency meter configuration
External modules address 1) 2) 3) 4)
Open WinEdit WinEdit Direct connection connection to IS-CU or Off line connection to selected archive. Open configuration window: Select Co Controller ntroller – Software c configuration onfiguration – Modify Modify Click on Address Address selection button and Click on address item items s according picture below. below. On line configuration is Password protected.
External modules IS-BIN, IS-AIN, IGL-RA15, IGS-PTM, I-CB CAN bus addresses selection button
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All configured modules values values are automatically automatically added to history record whe when n is ticked Auto insert insert to history selection. Hint: Remove not used default VDO sensor characteristics when there is not enough memory for all external modules configuration.
Cylinders Tick when IS-AIN8 is used for Cylinder temperature measuring. In this case are not active and visible corresponding correspondin g protection (e.g. Warning and Shut down) limits (memory save). Alarm type must be set to Cylinder in corresponding corresponding Analog inputs configuration window. Hint: CAN bus messages are organized in groups of eight inputs or outputs length. Because one IS-BIN16/8 unit has two times eight inputs two addresses 1. and 2. are selected. Binary outputs and analog inputs has one address only. Table of recommended CAN1 address setting CAN 1 Adress 1. IS-AIN IS-AIN8 8 1 2. IS IS-A -AIN IN8 8 2
CAN1 Address Inputs Inputs Outpu Outputs ts 1. IS IS-B -BIN IN16 16/8 /8 1,2 1,2 1
3. IS IS-A -AIN IN8 8 4. IS IS-A -AIN IN8 8 5. IS IS-A -AIN IN8 8 6. IS-A IS-AIN IN8 8 7. IS-AIN8 8. IS-AIN8
2. IS IS-B -BIN IN16 16/8 /8 3,4 3,4 3. IS IS-B -BIN IN16 16/8 /8 5,6 5,6 4. IS IS-B -BIN IN16 16/8 /8 7,8 7,8 5. IS IS-B -BIN IN16 16/8 /8 9,10 9,10 6. IS-BIN16/8 11,12 7. IS-BIN16/8 13,14
3 4 5 6 7 8
2 3 4 5 6 7
Setting of inputs / outputs CAN bus addresses addresses increases increases list of inputs / outputs. IS controller displays on only ly External modules inputs and outputs, which CAN bus address, is selected Inputs outputs names and functions are configured in following steps.
.
iGL-RA15 configuration for IS-CU • •
Put jumper in position A to iGL-RA15 unit. Configure CAN addresses of Binary outputs to 5 and 6 for IGL-RA15 hw version 1.2 or to addresses 13 and 14 for IGL-RA15 of hw version 1.1 and 1.0.
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IGSIG S-PT PTM M con config fig urati on for IS IS-C -CU U IGS-PTM behaves like independent independent modules IS-AIN8 and IS-BIN16 from the IS point of view. In that way you can configure IGS-PTM as one address of eight binary inputs, one CAN address of eight binary outputs and one address of four analog inputs. These modules have the same address offset configured by jumpers ADR1 and ADR2. You can connect up to four IGS-PTM modules on CAN bus thanks to four possible address offsets which are set by jumpers on IGS-PTM unit. Following see configuration example example for IS-CU with two IGS-PTM, two IS-BIN16/8, one IS-AIN8 ans one IGL-RA15. CAN address 1
Bin. inputs
Bin. An l. outputs inputs 1-st IGS-PTM
2
2-nd IGS-PTM
3
1-st IS-BIN16/8 and 1-st IS-AIN8
4 5 IGL-RA15 of HW version 1.2
6 7 8 9 10 11 12 13
or IGL-RA15 of HW version 1.1 ( 1.0 )
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Hint: IGL-RA15 version 1.0 and 1.1 works on addresses of BO modules 13 and 14, from version 1.2 it works on addresses 5 and 6. Only one IGL-RA15 can be configured to InteliSys controller.
i-CB i-C B values values config uration 1.
Configure I-CB using I-CBEdit I-CBEdit software. Configured Configured I-CB behaves like IS-AIN and IS-BIN unit. I-CB configuration associates associates selected values received from Engine Control Unit to selected IS-AIN, IS-BIN inputs and outputs.
2.
Configure IS-CU CAN addresses: tick
and set corresponding corresponding fictive IS-AIN and IS-BIN
associated withand i-CB. 3. addresses Configure separate inputs inputs outputs in corresponding Analog, Binary Binary inputs, outputs window. window.
Binary inputs configuration Configuration window contains windows Configuration window windows for configuration of Binary inputs, Binary outputs, Analog inputs inputs and Analog outputs. Binary inputs window contains list of all Binary inputs terminals – of IS-CU and all IS-BIN16/8 extension units, which have assigned CAN bus addresses see drawing below.
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Hint: More functions can be configured at one binary input terminal. At each binary binary input can be configured following following items: Config item Selection Module
Name Active
Up to 14 ASCII characters Closed Opened No protection Warning Shutdown Slow Stop El protection Off load
Alarm type
Block type
All the time ProtDel group 1 ProtDel group 2 ProtDel group 3
Function Click on
Click on
Note CU1 to CU8: IS-CU BI1 to 8 CU9 to CU16: IS-CU BI9 to 16 Group1: 1.IS-BIN16/8 BI1 to 8 Group2: 1.IS-BIN16/8 BI9 to 16 Active when clo closed sed Active when opened No action Only indication Opens GCB, skip cooling Opens GCB, cools and stop Unloading, cooling and stop GCB trip only, GCB can be closed again without Fault reset. All the time active alarm Engine protection delay 1 Engine protection delay 2 Engine protection delay 3 See following note
button opens list of all logic (internal) binary inputs include inputs of programmable programmable functions.
Tick on selected item. More functions can be assigned to one binary input. Hint: One or more Logical binary inputs can be configured on one controller input terminal together with protection function. Inversion tick
is active even if the logical input is not configured (connected) to input terminal !!!
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Binary outputs configuration Assigns selected selected functions to output output terminal o off IS-CU and, IS-BIN16/8. IS-BIN16/8.
Click on • • •
button to open list of all binary values. There are three lists: Logical (internal) binary outputs (include outputs of programmable programmable functions) Binary inputs of IS-CU Binary inputs extension modules (e.g. IS-BIN16/8)
Hint: In column Function is visible connected function or logic formula. See chapter Settings – Formula.
Any logical or programmab programmable le function output output (Log bin out) ca can n be connected connected to binary output output terminals.
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Any IS-CU physical input input (Bin inpu inputs ts CU) can be conn connected ected to bina binary ry output terminals. terminals.
Any external IS-BIN16/8 IS-BIN16/8 binary input input terminal (Bin in inputs) puts) can be co connected nnected to binary binary output terminals. terminals.
Hint: Only one Binary value can be configured to one controller output terminal.
Anal A nal o g i np u t s c on f ig u r ati at i o n Select Analog inputs window.
Config item Order Module
Name Dimension Sensor IS-CU
Sensor IS-AIN8
Selection list 1.CU to 4.CU 1.Group1 to 8.Group1 1.Group2 to 8.Group2 … 1.Group8 to 8.Group8 Up to14 ASCII characters Select from dimension list
Note Number of the analog input on IS-CU Number of analog input on 1.IS-AIN8 Number of analog input on 2.IS-AIN8 … Number of analog input on 8.IS-AIN8
Use button to create new dimension. Default characteristic for measuring in bars Default characteristic for measuring in psi Default characteristic for measuring in °C Default characteristic for measuring in °F
VDO Press IS-CU VDO Press psi VDO Temp IS-CU VDO Temp °F None I-CB analogue
Value is received from I-CB
Pt100/°C Pt1000/°C Ni100/°C
Use
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Ni1000/°C Thermocouple Thermocoup le J/°C Thermocouple K/°C Thermocouple L/°C 4 to 20 mA passive 4 to 20 mA active 0 to 20 mA passive 0 ± 20 mA active 0-250 ohm 0-2400 ohm
characteristic.
Adjust Range = maximal measured measured value Adjust Range Adjust Range Adjust Range Adjust Range Adjust Range Adjust Range
0 ±1–V2,4 V 0 - 10 V 0 - 100mV Pt100/°F Pt1000/°F Ni100/°F Ni1000/°F Thermocouple J/°F Thermocouple K/°F Thermocouple L/°F Range Decimals Active Alarm type
Block type
Function Value
Over Under None Sensor Warningfault Wrn + sd Wrn + stp Wrn + ElProt Cylinder All the time RunOnly Group1 RunOnly Group2 RunOnly Group3 Select from Logical analog inputs list Adjusting of Analog Analog input input and corresponding correspondin g setpoints names and limits.
E.g. what value corresponds correspond s to 250 ohm. Number of decimal points Direction of Alarm detection No alarm indication Sensor warning Warningfail only for both levels Warning and shutdown Warning and slow stop Warning and Electric protection Cylinder temperature measuring Configuration Configuratio n of alarm activity. See Engine protect: protect : ProtDel Group1, ..2, ..3 List of Logic analog inputs connected to IS-CU or IS-AIN analog input terminal. Value Low and High limit defines range of measure device. Setpoints Low and High limit defines range for setpoint adjusting.
Hint:Alarm type listed Any listed above is recorded recorded to Alarm list and History file. Click on
Tick
button to open list of Logic analog inputs.
on selected item.
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Hint: It is possible to use the same Analog input as protection and functional (e.g. Warming Temp) input. More functions can be assigned to one Analog input. Value setting window defines Analog input name and limits, setpoints names and limits. Value Low and High limit is range for IS screen bar graph. Setpoints Low and High limits are limits for setpoints adjusting.
Sensor Se nsor chara characteristics cteristics modification Press
button to open sensor configuration window.
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Config item HW configuration
Selection IS-CU
Note Only resistive sensors
IS-CU CURR IS-CU VOLT
Valid for IS firmware V 3.0 and above Corresponding jumper must be set on IS-CU.
± 100mV ±1V 0 to + 2.5V 0 to + 10V
Selected item influences hardware connection of IS-AIN analog input connection. No jumper setting is needed.
0 to 2500 ohm ± 20 mA active 0 to 20 mA passive Name Points
Up to14 ASCII characters Sensor characteristics specification
To add new sensor characteristic click
button.
To specify new sensor characteristic click on
Primary Primary Converted Converted
value means input voltage, resistance or current. means output value.
Define of sensor characteristic. Use Use
button.
buttons to add or remove number of points.
buttons to import or export sensor characteristic.
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Anal A nal o g o u t p ut c o n f i g ur atio at io n
Only one analog output 0 to 20 mA is available on IS-CU. Config item Value Low limit High limit
Selection Select from list of analog values Value level for 0 mA Value level for 20 mA
Note
Impulse inputs con figuration
IS-BIN16/8 impulse inputs can be configured as follows Config item Selection Function Integral (60 Hz max) Frequency (8kHz max) Name Up to14 ASCII characters Dimension Selection from the list Decimals Number of decimal points Conversion constant Value per pulse Value per Hertz
Note IS-BIN16/8 RPM1 input IS-BIN16/8 RPM2 input
Hint: Only four Impulse inputs can be configured from the first two IS-BIN16/8 even if more IS-BIN16/8 units is configured. Configured Impulse inputs values are visible on controller screen.
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History file modificaton Click on button to modify history file. History configuration window contains list of all recorded values. Use buttons to add or remove selected history item. Bottom bar graph indicates history record capacity in %.
Dimension Dime nsion lis t modific ation Click on
button to open dimension window. Each dimension item contain overview where is used
for.
Use
buttons to add or remove dimension item.
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Password, Pa ssword, co mmand protection Click on protected.
button to open password protection change window. Sign setpoints, which are to be
Hint: Password – Al – Al l i tems tem s i n t he g gro ro up : allows adjust the same level for selected group.
Commands Comma nds protection Commands password protection protects following commands from WinEdit / MultiEdit direct, modem or GSM modem connection: Start, Stop, Horn reset, Fault reset, GCB close/open, MCB close/open. Selected Command Command password level level 0, 1, 2, 3 is valid for all commands. Sele Selected cted level is in RED color. When the configuration is completed, click on Write to IG to write modified software configuration into the Controller.
Date / Time Time format modification This selection modifies data format on controller screen.
Programmable Progra mmable functions Hint: Programmable Programmabl e functions are available only in PLUS application archives. Click on button to open programmable function map. There are following programmable functions Prg switch 1 to Prg switch 16 16x Programmab Programmable le switches Regulator 1 to Regulator 4 4x PID regulators Function 1 to Function 16 16x Binary Logic Functions •
•
•
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• •
Timer 1 to Timer 8 Arithmetic 1 to Arithmetic Arithmetic 4
To configure any of them click on
8x Timer functions 4x Analog inputs inputs arithmetic functions functions
button.
Prg switch
Config item Input Level on Level off Output Name of output
Selection From Analog values list Up to14 ASCII characters Up to14 ASCII characters
Note Analog input Name of setpoint Name of setpoint Binary output
Up to14 ASCII characters
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Regulator
Config item Input
Selection Controlled Analog value
Gain Int Der Period Actuator time
Control Control loop loop gain integration factor Control loop derivation factor Output pulse period Time to move from close to op open en position Required value which has to be reached IS-CU or IS-BIN16/8 output terminal Up to14 ASCII characters IS-CU or IS-BIN16/8 output terminal Up to14 ASCII characters
Requested value Output 1 Name of output 1 Output 2 Name of output 2
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Note Select from the Analog value list
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Programmable Progra mmable Bina Binary ry Logic function
Config item Input 1 (SET) Input 2 (RESET) Function Output inverted Output
Selection Any binary value Any binary value Select from the list Output inversion Terminal of IS-CU or IS-BIN16/8
Name of output
Up to14 ASCII characters
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Note Select from the list Select from the list AND, OR, XOR, R-S Configure in Binary output window.
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Programmable timers
Config item Input Time A Time B Timer function Output
Selection Any binary value Up to14 ASCII characters Up to14 ASCII characters Select from the list Terminal of IS-CU or IS-BIN16/8
Name of output
Up to14 ASCII characters
Note Select from the list Setpoint name
Configure in Binary output window.
Ar it hm et etic ic f un c t i on s Available from IS firmware version 2.4 2.4 Enables following Arithmetic relations between two analog inputs Function Output value Addition Sum of inpu inputt values Input1 + Input2 Subtraction Subtraction of Input1 – Input2 values Subtraction absolute Absolute value of subtraction of Input1 – Input2 Average Arithmetic avera average ge (Input1+In (Input1+Input2) put2) / 2 Maximum Maximum from Input1 and Input2 Minimum Minimum from Input1 and Input2 Hint: Decimal values are ignored. Example: When Input1 Input 1 = 100 V and Input2 = 24,5 V then Input1 + Input2 = 124 V Input1 - Input2 = 76 V Average = 62 V, Maximum = 100 100 V, Minimum = 24
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Config item Input 1 Input 2
Selection Any analog value Any analog value
Note Select from the list Select from the list
Functions
Select from the list
Output
Addition, Subtraction, Sub abs, Average, Maximum, Maximum, Minimum IS-CU analog output or other Programmable Programmabl e function
Name of output
Up to14 ASCII characters
Configure in Analog output window or in Progr.function window.
Protection
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Config item Input 1 Setpoint names Active
Selection Any analog value Up to14 ASCII characters Over Over+Fls Under Under+Fls No protection Warning
Alarm type
Shut down Slow stop El.protection Off load All the time RunOnly group 1 RunOnly group 2 RunOnly group 3 Up to14 ASCII characters
Block type
Name of output
Note Select from the list Select from the list
Select from the list
Select from the list
Programming example Task Close for three seconds Binary output BO16 when 3.1. Genset power is higher than 200 kW and and 3.2. BI16 is closed
Solution This task requires one logic function, one programmable switch and one timer. It is possible to configure Programmable Programmable functions in Direct connection as well as in Off line.
Timer 1
Function 1 Prg func1 A Prg func1 B AND
Prg func1
Prg timer1 in
Timer1 Ta Timer1 Tb
Prg. Switch 1 Prg switch1 in analogue
Switch 1 ON Switch 1 OFF
Pulse on edge
Prg timer1 out
Prg switch1 out
1) Open Controller – Software configuration configurati on window. Hint: Use PLUS archive and set password of level three. 2) Click on Programmable function button to open Programmable functions window 3) Select Edit Function 1, set function AND. 4) Connect Function1 Input1 to IS-CU binary input 16: a) Click on Input1 button, b) Open list list of Binary Binary Inputs Inputs of IS-CU IS-CU “Bin inputs CU”, CU”, c) Select BI16 and press OK button. Note: The BI16 name is changed in the following step 5) Connect Function1 Input2 to P Prg.switch1 rg.switch1 output: a) Open Click on button, binary outputs “Log bin out”, b) listInput2 of all Logical c) Select “PrgSwitch1” and Press OK button. WinEdit-6.3-MultiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-MultiEdit-6.3.pdf
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6) Press Function1 OK button to leave this window. Function1 Inputs names can’t be changed but Output name can be changed in Function window. 7) Select Edit Prg.switch1, Prg.switch1, select from Inp Inputs uts list “Act.power”. Note that there is visible Output connection connection to PrgFunc 1-B. Setpoints and output names can be changed in Prg.switch window. 8) Press Prg.switch Prg.switch OK button to lea leave ve this window. 9) Select Edit Timer1, select select Timer function function “Pulse on the e edge” dge” from the list. 10) Connect Timer1 Input to Function1 output: a) Click on Input button, b) Open list list of all all Logical Logical binary outputs “Lo “Log g bin out”, c) Select “PrgFunc1” and Press OK button. 11) Connect Timer1 output output to IS-CU binary output 16: a) Click Close button in Prog Programmable rammable function window. b) Select Binary outputs in configuratio configuration n window, c) Click on IS-CU BO16 button d) Select Timer1 Timer1 output „PrgTimer1“ from “Log “Log bin out” list e) Output and setpoint names can be changed in Timer1 config window. 12) Press Write to controller or OK button to accept all changes. Save archive as … before WinEdit connection is closed. 13) Adjust setpoints Timer1 Ta = Ta = 3 (s), Timer1 Tb = Tb = 0, Switch 1 ON = ON = 200 (kW), Switch 1 OFF = OFF = e.g. 180 (kW)
Final configuration is on following drawing. Controller Binary inputs BI16
Timer
Function Prg func1 A Prg func1 B AND
Prg func1
Prg timer1 in
Switch 1 ON Switch 1 OFF
Prg timer1 out
Controller Binary output BO16
Timer1 Ta Timer1 Tb
Prg. switch Act power
Pulse on edge
Prg switch1 out
Logical inputs Click on button to open Binary or Analog Logical inputs list. In this window it is possible to make internal (sw) connection between Logical input and selected source.
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In Example above the row 11. means that PrgTimer 4 output is connected to PrgFunc 1-A input, etc… PrgTimer 4 in
Timer 4
PrgTimer 4 out
Function 1 PrgFunc 1-A Prg func1 PrgFunc 1-B
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Au A u x i l i ary ar y f u n c t i o n s Translator Following tools provides translations translations of all texts in controller (on line connection) or in archive (off line connection).
11-st st s tep tep
Select: Controller | Software configuration | Translator
Texts are arranged in groups. Each group has separate text length limit. Untranslated Default texts are in Cyan background, translated texts changes to Gray background. Cyan Group of texts name background changes to Gray when all group items are translated Green background indicates indicates that translated text is shortened e.g. to 14 characters.
2-nd step Load and select the dictionary. Following picture is an example only. WinEdit installation contains no dictionary.
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Select dictionary buttons Delete dictionary. Rename dictionary. Join dictionary. Create one dictionary from two. Revert dictionary. E.g. from fr om English-German create German-English dictiona dictionary. ry. Create cross-languages dictionary (transitive) Import dictionary. Export dictionary. Show dictionary. Dictionary list.
3-rd step Check translation. Translated items and groups are Gray back grounded.
Translate untranslated Items and Save the dictionary.
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Following selection enables translate all the same source words.
Names dictionary buttons New dictionary Open dictionary Close dictionary Edit item or double click on selected item. Set Item to be translated. Set Item to be untranslated untranslated.. Set Group to be translated. t ranslated. Set Group to be untranslated. Find text. (Ctrl-F) Hint: Take care to respect the length of the names and check the result on controller screens.
Notes Each connection has separate Controller – Notes Notes window for operator operator notes.
Export data d ata Use Controller | Software configuration | Export data. data. Dialog box Export data allow separately save to PC tables of Setpoints, Values, History or Software configuration in MS EXCEL or DOC format. WinEdit-6.3-MultiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-MultiEdit-6.3.pdf
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Hint: Programmable Programmab le function list export is available in InteliSys controller.
Modbus commu nication object list To generate communication object list select Controller – Generate Cfg Image command.
Sett s tatistics Se Use Controller | Set statistics… to set or clear statistic values (values in the group Statistics ). ). Password has to be entered before access to this function is enabled.
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Reset Re set contr oller from Init state Use Controller | Reset from Init state to reset controller. Change some some setpoint e.g. Controller Controller mode whe when n Reset command is not accepted and Command error message appears. If communication is interrupted during the writing of configuration into Controller, then Controller has invalid configuration.. It is necessary to reset the unit and write the configuration again. configuration again. When EEPROM or NVRAM setpoints error occurs after new application downloading, Controller stays in Init state (visible on IG screen), use Reset command to start program. Password has to be entered before access to this function is enabled.
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Settings There are available following settings in WinEdit.
Changing Cha nging of sites directory Select Options – Settings to change default sites directory.
Dialog Dia log modification
Save archive dialog
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Configuration Overwrite dialog
Fonts setting Option window window enables selection of of Application a and nd Controller fonts.
Application font font
Controller font
Auto-change charset
•
•
Application font defines fon fontt used in WinE WinEdit dit itself (windows, functions, functions, buttons, dialog etc. texts) e.g. Basic, Configuration, Configuration, Fonts, History, … see picture above. Defines font for all texts, which are downloaded downloaded from controller, e.g. Setpoint and Values names. This selection is active only when Auto-chang Auto-change e charset is not ticked. Controller font is is set according to controller controller setting (is the same as in controller)
West European fonts (characters) can be set only in InteliGen controllers of serial numbers xx2xxxxx (the third number from the left is 2). 2). China fonts (characters) can be set only in InteliGen controllers of serial numbers xx3xxxxx xx3xxxxx (the (the third number from the left is 3). 3).
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Numberr of history records visible in WinEdit Numbe
Automatic = all from on-line controller controller Explicit = from controller and the rest from PC. Always reads history history after openin opening g connection connection..
Ac t iv e Call
Following message is sent to selected address when Test settings button is pressed: „This is a test message from WinEdit“. WinEdit “. Success or Failure confirmation confirmation appe appears ars on PC WinEdit screen. Show notification It is possible to activate notification Window when Active call comes. Example: When Active call window (connection) is opened and operator is just working on another job (e.g. writing Word document) Notification message appears appears on screen to notice Active call was received. r eceived. Send notifying email E-mail is sent to selected address when Active call is received. Archive can be attached to e-mail. WinEdit-6.3-MultiEdit-6.3, ©ComAp – January 2005 WinEdit-6.3-MultiEdit-6.3, WinEdit-6.3-MultiEdit-6.3.pdf
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Important note: For information about your local SMTP server settings ask your IT manager.
Support
WinEdit saves archive and sends it to predefined address where technical technical support can be requested (for example email address of your distributor or direct ComAp technical support department email). Description of the problem should be added into the email. The functionality can be checked by pressing Test settings button. Important note: For information about your local SMTP server settings ask your IT manager. Note: The same setting is available in MultiEdit, where you can save and send all archives from a particular site.
Formula
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This setting defines equations of programmable programmable logic, which are visible in Binary output configuration window. Suppose following example of programmable logic: Indicatio Indication n = Starter OR Fuel Prg func1 Starter Fuel
16.CU2 : Indication
OR
Binary output 16 IS-CU
Binary inputs
Then depends on setting following equations are visible on IS-CU Binary output line 16:
Formula type: IS-sys ISsys tem names User def.names
Operators in formula: Operators Ye Yes s Starter OR Fuel Selection has no sense
As functio n OR1 (Starter, Fuel) Indication (Starter, Fuel)
RemCompSwitch Four remote comparator-switches RCS are available on IG-IOM only up to IG firmware version 5.5. It is possible to Set/Reset Binary outputs RCS out out remotely from WinEdit. WinEdit. To open Remote Comparator Switch (RCS) control an indication window select: Controller | Remote Comparator/Switch
RCS control and indication panel in WinEdit
There are four RCS panels visible in WinEdit. Hint: RCS binary out is closed when Analog switch (comparato (comparator) r) is closed or RS is closed (OR function). RS can be Set/Reset from Binary input RSC toggle or remotely remotely from WinEdit S / R button . When Analog switch is closed the RS state is not importan importantt (RCS out can’t be opened by RS).
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Fir irmw mwa are upgr up gra ade Hint: Password level 3 has to be entered before access to firmware upgrade is enabled.
Arr c h iv es d ata A at a st s t r u c t ur e Following drawing (left side) describes which parts of InteliGen, InteliSys controller memory memory are stored in aig or ais archive file. The next draving (right side) describes where are stored texts (setpoints, i/o, etc… names) and where are stored measured, setpoints and statistic values.
FIRMWARE
FIRMWARE
FLASH
FLASH
ig_5_x.mhx
ig_5_x.mhx
Gear teeth = 120
Ar ch iv e fi le *.aig Controller configuration
EEPROM RAM NVRAM
history setpoints values statistic
Controller memory
Controller configuration
I/O, Setpoints Names . .
HISTORY Records
EEPROM
Values of
history setpoints
. SETPOINTS .
Measured VALUES Statistic VALUES
PC
RAM NVRAM
values
Oil pressure = 5,3 bar
statistic
InteliGen memory
Num starts = 37
Firmware and and arch archive ive files There are three types of software files. Inteligen Firmware mhx Archive
aig
InteliSys 1.mhx = application 2.mhx = terminal t erminal ais
Standard location of all mh x files is in directory C:\PROGRAM FILES\COMA FILES\COMAP\WINEDIT\APP. P\WINEDIT\APP. Standard location of aig , ais ais files files is in directory C:\PROGRAM FILES\COMAP FILES\COMAP\WINEDIT\APP\DEFAUL \WINEDIT\APP\DEFAULT. T. Software files are stored in WinEdit directories during installation.
WinEdit WinE dit files up grade - iwe files Iwe file is sw pack for s imple imple import import of new SW version to WinEdit directories. Iwe sw pack contains one or more mhx file(s) and one or more aig or ais archive(s). It is possible to import Dictionary file as well. Use Options | Import firmware command to open Import window.
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Use button to select directory (or Floppy disk) where iwe file is. Click Import button to store files to WinEdit directories. directories. In example above iwe pack contains contains IM41.mhx and two archives IM41.aig and IM41IO.aig IM41IO.aig
IG firm ware programming Use Controller | Programming.
Select firmware version to be programmed and then OK button. Click Open file button to select mhx file from other directory.
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Controll er upgrade
Already RUNNING
APPLICATION ?
NEW
1.step Store old aig
Controller - Save as
2.step Firmware, mhx upgrade
Controller Controller Programming MINT, SPtM, ...+IOM
APPLICATION AIG ?
SSB
3.step V5.x aig selection
Controller - Software confi guration - Select Select
YES
NO (=DEFAULT) MODIFY CFG ?
4.step I/O, Alarms, Passwords, Sensor char. configuration
I/O configuration modification
Write to IG FROM OLD AIG see step 1.
Open Alt Setpoin Setpoin t Write Alt Setpoin Setpoin ts Manual adjusting of the new setpoints
5.step
SETPOINTS VALUES ?
new
Manual Ma nual setpoint s adjusting
6.step Setpoints values adjusting
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Upgrade procedures
FIRMWARE
FLASH
ig_5_x.mhx
Controller configuration is changed during firmware upgrading.
Firmware upgrade
Default configuration configuration which contains mhx mhx file is SSB.
Controller configuration
EEPROM RAM NVRAM
history setpoints values statistic
WinEdit setting:
FIRMWARE
FLASH
do not overwrite setpoints
ig_5_x.mhx Do not overwrite setpoints values Controller configuration
EEPROM RAM NVRAM
only archive is upgraded (no setpoint values)
Archive aig upgrade
history setpoints values statistic
WinEdit setting:
FIRMWARE
FLASH
overwrite setpoints
ig_5_x.mhx Overwrite setpoints values Controller configuration
EEPROM RAM NVRAM
history setpoints
archive and setpoint values are upgraded
Archive aig upgrade
values statistic
WinEdit setting:
FIRMWARE
FLASH
Write alt setpoints
ig_5_x.mhx
Overwrites setpoints values only (e.g. from other archive)
Controller configuration
EEPROM RAM NVRAM
history setpoints
Write alt setpoints
values statistic
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Multiple application fi rmware upgrade Before MINT or MEXT controller application upgrade (e.g. from SW V 4.x to 5.x) disconnect CAN bus communication communica tion between controllers and program each controller directly not via IG-MU. Direct firmware programming is recommended even if IG-MU is used in system.
IS firmware programming – ipt files InteliSys firmware contains two mhx files. One is application mhx the second is terminal mhx. Those two files compatibility compatibility is protected by *.ipt file. Ipt file is list of mhx files of the same version which can be programmed to IS controller. See following example for IS –Std-2.0 sw version. Use Controller | Programming. List Programming. List of compatible mhx files is in programming wind window. ow. The first one is application mhx file The second and the third are two different terminal mhx files. This way are supported different Code pages (character sets) used on IS display.
Hint: It is not possible to select both IS and Terminal firmware for programming during Boot downloading. downloading.
IS sw (double upg rading edure Select click on proc the tick.) one or two mhx files, which have to be programmed. In example above are selected (green tick) two mhx files: IS-Std-2.0 and Terminal (Code page0). Both selected mhx files are programmed to IS controller in one step. It is possible to select only one file. Hint: There is automatic check of mhx file in controller. When in controller is the same version as selected mhx is not programmed. !!! !! VER VERY Y IMPORT IMPORTANT ANT !!! !!! While programming, Controller must be in OFF mode! While programming, the communication must not be interrupted! Hint: It is strongly recommended to upgrade InteliSys application and terminal firmware indirect connection only, not via Modem or IG-MU.
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Remote Re mote so softw ftw are upgrade Use software Symantec pcANYWHERE for remote modem connection from one PC to another PC. IG-CU IS-CU
PC
Modem
pcANYWHERE WinEdit/MultiEdit
Modem
PC pcANYWHERE
This way you can remote handle local PC and remotely start WinEdit/MultiEdit software on local computer and make local software upgrade or another procedures. See website Symantec Enterprise Solutions
Unsuccessful Unsucce ssful pro gramming If the programming is not successful and controller does not respond: 1. 2.
Close connection Reopen direct co connection nnection (Warning DDE server server message message is displayed) displayed) Use Controller | Programming, Programming,
address should 3. Controller Select firmware mhx file be set to 1 for Boot download. 4. Following message is displayed (because of not running DDE server):
5. 6. 7. 8.
Select controller type: InteliGen or InteliSys Switch off controller Remove rear cover of controller controller,, close the jumper BOOT LOADER Check the connection PC- controller
9. 10. 11. 12.
Switch on controller, and the new firmware is automatically automaticall y programming into. When programming is finished, switch off Controller. Open the jumper BOOT LOADER Place back the rear cover.
InteliGen boot jumper location
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Vg
Ig
M O I G I
Vm
RPM
M C P G I
uP
BOOT JUMPER
AI
BI
BO
BO
2 3 2 S R
+ -
InteliSys Boot load programming Boot load jumper is accessible via back panel opening. opening. There are two firmware (mhx) files - application and display to download. Those two files must be compatible (from the same sw version) – see corresponding ipt file. Application mhx mhx is downloaded downloaded using Bo Boot ot load procedure. procedure. Display mhx is downloaded using standard Programming procedure (close connection, remove Boot jumper, open connection).
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Mult ultiEdit iEdit softwa softw are Hint: Different types of single or multiple controller connection see in Communication guide.
MultiEdit settings
Sites directory setting
Application and and Controller Controller fonts settings
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Visibility settings
Open Ope n connection
Following multiple gensets connections connections are available: Direct, Modem, Internet, Off line, Modem, callback, Internet callback. For more detail see chapter WinEdit – Open connection connection..
button opens configuration window. Hint: Select Modem and set phone number before Modem connection. Set IP address before Internet connection.
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WinEdit 6.3 MultiEdit 6.3.pdf
Configuration window
Types Type s of connection: COM CO M port selecti on: CO COM1 M1 to COM COM8 8 Controll er a address ddress and directory selection There is 32 rows: (or
to
. Each row means one Controller controller address from 1 to 32. Set
) for selected controller addresses in column
. Selected addresses have to be
adjusted in connected controllers Basic settings: settings :Contr.address Contr.address.. In Example four controllers of Addresses 1, 2, 3 and 4 are selected. Archive files will be stored in selected directories - column selection can be changed when button
. Directory
is pressed. Password can be set separately in
column.
MultiEdit – syn optic diagra diagram m selection It is possible to modify MultiEdit MultiEdit synoptic diagram by followi following ng selection (devices visibility) •
MCB used
•
InteliMains used + InteliMains Controller address
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WinEdit 6.3 MultiEdit 6.3.pdf
•
Import/Export measurement measurement
•
Show Total gens power
•
Show actual reserve
•
Show common grid
Import/Export measurement
InteliMains used
Total gens power
Actual reserve
Common grid
MultiEdit sc ree reen n MultiEdit screen contains separate gen-set panels containing basic informations. It is possible to change operational mode (OFF-MAN-AUT) and gen-set priority from each gen-set panel. When more detail information is needed it is possible to start WinEdit software by pressing
button on the bottom of gen-set panel. Use horizontal scroll bar or MultiEdit status panel when more gen-sets has to be visible on the MultiEdit screen.
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WinEdit 6.3 MultiEdit 6.3.pdf
Click on
button to display MultiEdit status panel. Click on selected genset in MultiEdit
status panel and MultiEdit jump directly on selected gen-set panel.
MultiEdit MultiE dit version info Click on Help – About button to open About window.
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MultiEdit v alue alues s mo dification Each MultiEdit genset panel contains eight values which can be separately customized. It is possible to select any value from the list to be displayed. 1.
To open Val Value ue configuration configuration window click Left Mouse to value item which should be customized. customized. Genset power from IG2 genset panel is selected in following exampl example. e.
2.
In Valu Value e configuration configuration window change Name o off value and select corresponding corresponding value from the list. Value dimension (e.g. V, A, … is changed automatically) automatically)
Hint: In one row is possible to display up to six values. Take care about Apply to … selection.
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Multi-write setpoints… button enables check and set selected setpoints to be the same in all controllers.
Multi-Write setpoints setting
Setpoints are automatically changed in selected controllers when is changed setpoint value in „Replication master“ controller. There is visible Hint on Mouse position (see CT ratio in drawing above) which contains all setpoint values.
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Double click on selected genset signs “Replication master” –displayed in Bold – source setpoint values. Tick – select gensets which are taken in account for setpoint comparison and where are setpoints copied from Replication master. Actual setpoint setpoint value in Bold means there is is a difference between between selected selected gensets. Actual setpoint setpoint value in Normal Normal font means selected selected gensets gensets have the same setpoints.
Al t ern ati v e s setp etp oi nt s c op y Function enables to use off-line archive for selected setpoints import, similar to WinEdit function.
Alternative values values in gray background background are equivalent. equivalent. The There re is possible to Import Import all or selecte selected d setpoints only.
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