Wilo Circulation Pumps

Catalogue Heating, Air-Conditioning, Cooling

Glandless Pumps

Glandless Circulators and Accessories, Package Heat Exchanger Assembly

Catalogue A1 - 50 Hz - 2007

A1

1 5

3

8

11

9 2

6

Wilo-ComfortVario CO 1/MVIE

B4

13

7

6

10

4

12

Series Catalogue

1

2

Wilo-Jet WJ

3

Wilo-Sub TW5/TW5-SE

B1

4

WiloSilentMaster

B1

5

6

7

Wilo-Sub TWU 3

Wilo-RainSystem AF Comfort

Wilo-ComfortVario CO 1/MVIE

B1

B1

B4

B1

8

Wilo-EasyStar

9

10

Wilo-Safe

Wilo-StarZ 15 TT

A1

A1

A1

11

WiloDrainLift Con

12

Wilo-Stratos

C3

13

Wilo-Drain TM/ TMW 32 Twister

Wilo-DrainLift S

C1

C3

A1

1

6

2

7

4 8

3

WiloCronoBloc-BL

A3

8

9

10

11

5

Series Catalogue

1

2

WiloEMU KS

C1

3

4

5

6

Wilo-RainSystem AF 150

Wilo-Comfort-Vario COR 3/MHIE VR

Wilo-Stratos-D

WiloCronoLine-IL-E

B1

B4

A1

A2

7

Wilo-TOP-Z

A1

8

Wilo-Stratos-Z

A1

9

WiloCronoBloc-BL

A3

WiloDrainLift M

C3

10

11

WiloDrainLift WS

Wilo-VeroNormNP/NPG

C3

A3

Program overview and fields of application

Glandless pumps Pump type

Main field of application Page

Heating, Air-conditioning, Cooling

36

High-Efficiency Pumps – Single-head pumps

Wilo-Stratos ECO

S/M

Wilo-Stratos

M/C

C

M/C

– Twin-head pumps

Wilo-Stratos-D

C

C

C

Energy-saving Pumps – Single-head pumps

Wilo-Star-E (EasyStar)

S/M

76

Wilo-TOP-E

M/C

76

– Twin-head pumps

Wilo-TOP-ED

C

76

Automatic Pumps – Single-head pumps

Wilo-Smart

Standard Pumps – Single-head pumps

Wilo-Star-RS (ClassicStar)

S/M

Wilo-AXL (max. 2440/1 min)

M/C

Wilo-TOP-RL (max. 2660/1 min)

– Twin-head pumps

S/M

40

108

S/M

116

M/C

C

116

Wilo-SE (max. 2880/1 min)

M/C

C

118

Wilo-TOP-S (max. 2880/1 min)

M/C

C

118

Wilo-TOP-D (max. 1400/1 min.)

M/C

C

118

Wilo-RP (max. 1400/1 min)

S/M

120

Wilo-P (max. 1400/1 min)

M/C

120

Wilo-Star-RSD (ClassicStar)

S/M

S/M

122

C

C

122

C

122

S/M

116

Wilo-SE-TW (max. 2880/1 min) Wilo-DOP (max. 1400/1 min)

C

124

Potable water circulation

245 M

246

High-Efficiency Pumps – Single-head pumps

Wilo-Stratos ECO-Z

– Twin-head pumps

Wilo-Stratos-ZD

Standard Pumps – Single-head pumps

Wilo-Star-Z 15 (CircoStar)

S

Wilo-Star-Z 20/25 (CircoStar)

M

M

M/C

M/C

M/C

M/C

Wilo-Stratos-Z

M/C

M/C

C

Wilo-TOP-Z (max. 2850/1 min) Wilo-VeroLine-IP-Z

M/C

C

M/C

246

C

C

246 272 272 272

M/C

272

Solar thermal

303

High-Efficiency Pumps – Single-head pumps

Wilo-Stratos ECO-ST

Standard Pumps – Single-head pumps

Wilo-Star-ST (SolarStar)

Legend: • S M C

40

S

S/M

Wilo-TOP-SD (max. 2850/1 min)

- Special single-head pumps

40

Applicable Single- and two-family houses Multi-family houses Commercial

S/M

304

S/M

314

Fields of application: Heating

Air-conditioning/cooling sector

Potable water circulation

Solar

New in the program or series expansion or modification Floor heating

Energy efficiency class A. Also for one- and two-family homes. Up to 80 % power savings.* Highly efficient.

*compared to uncontrolled heating pumps.

High-efficiency pumps Wilo-Stratos and Wilo-Stratos ECO. The Wilo-Stratos-ECO is the world's first high-efficiency pump. And it is the reference for the energy label. Allowing power savings of up to 80 %*, it set the standard for the energy efficiency class A as early as in 2001. The Wilo-Stratos ECO offers this state-of-the-art technology now also for one- and two-family homes. Ingenious? We call it Pumpen Intelligenz.

www.wilo.com

Contents

General Notes and Abbreviations

4

Planning Guide

6

Contents Wilo-Stratos ECO, Stratos, Stratos-D Wilo-Star-E, TOP-E, TOP-ED Wilo-Smart Wilo-Star-RS, AXL, TOP-RL Wilo-SE, TOP-S, TOP-D Wilo-RP, P Wilo-Star-RSD, SD, SE-TW, DOP

Heating, Air-conditioning, Cooling

Heating, Air-conditioning, Cooling 36

Potable water circulation 245

Potable water circulation

Contents Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD Wilo-Star-Z, TOP-Z, VeroLine-IP-Z

Solar thermal 303

Solar thermal

Contents Wilo-Stratos ECO-ST Wilo-Star-ST

Contents Service/Accessories Wilo-TOP Motor Technology, circuit diagrams Switching plug, servicing apparatus Threaded pipe unions, adapter fittings Wilo thermal insulation shells, ClimaForm, Motor-Modules (MOT) Contents Systems Wilo-Safe-WS, DrainLift Con

Service/Accessories, Systems

Service/Accessories Systems 325

343

Contents Switchgears and Control Devices Wilo-S1.../S2.../S4, SK, SR, SD, AS, VR-HVAC, CRn, CR Contents Pump Management Systems Wilo-Control Wilo-IF-Moduls, IR-Monitor, Protect-Modul-C Wilo-Control AnaCon/DigiCon/DigiCon-A

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

Switchgears and Control Devices Pump Management Systems Wilo-Control 351 421

3

General Notes and Abbreviations

Abbreviations and what they mean

4

Abbreviation

Meaning

Abbreviation

Meaning

1~

1-phase alternating current

MOT

1/min

Revolutions per minute (rpm)

Motor module (drive motor + impeller + terminal box/electronics module) for replacement in the TOP .. Series

3~

3-phase alternating current

PLR

Pump master computer, Wilo-specific data interface

Autopilot

Automatic adjustment of pump performance during setback phases, e.g. boiler setback mode overnight

PT 100

Platinum temperature sensor with a resistance value of 100 : at 0 °C

blsf

Blocking current-proof, no motor protection required

Q (= V )

Flow volume

DM

3-phase AC motor

SBM

Run signal or collective run signal

'p-c

Control mode for constant differential pressure

SSM

Fault signal or collective fault signal

'p-T

Control mode for differential-pressure control as a function of fluid temperature

Control input 0 - 10 V

Analogue input for external activation of functions

'p-v

Control mode for variable differential pressure

WiloControl

Building automation management with pumps and accessories

'T

Control mode for differential temperature

EM

1-phase AC motor

EnEV

German energy saving act (Energie-Einsparverordnung)

ECM technology

Electronically commutated motor with new wet rotor encapsulation, newly developed glandless drive concept for high-efficiency pumps

Ext. Aus

Control input “Overriding Off”

Ext. Min

Control input “Overriding Min”, e.g. for setback mode without autopilot

FI

Residual-current device

GA

Building automation

GRD

Mechanical seal

GTW

Special cast iron: white malleable cast iron

°d

Degree of German water hardness, unit for assessing water hardness

No. of poles for the pumps: 4-pole

H

Delivery head

No. of poles for the pumps: 6-pole

IF

Interface

Inox

Stainless steel

Int. MS

Internal motor protection: Pumps with internal protection against unacceptably high winding temperatures

IR

Infrared interface

KDS

Capacitor

KLF

PTC thermistor sensor

KTL coating

Cataphoretic painting: Paintwork with high adhesive strength for long-lasting corrosion protection

KTW

Authorisation for products with plastics, for utilisation in potable water applications

LON

Local operating network (open, nonmanufacturer-dependent, standardised data bus system in LONWORKS networks)

.

TrinkwV 2001 German potable water ordinance of 2001 (valid from 01.01.2003) VDI 2035

VDI guideline for the prevention of damage in hotwater heating installations

WRAS

Water Regulations Advisory Scheme

WSK

thermal winding contacts (in motor for monitoring winding temperature, full motor protection through additional tripping unit) Operating mode of twin-head pumps: Individual operation of the respective operating pump

+

Operating mode of twin-head pumps: Parallel operation of both pumps No. of poles for the pumps: 2-pole

Subject to change without prior notice 09/2006 WILO AG

General Notes and Abbreviations

Heating, Air-conditioning, Cooling

WILO – General Terms of Delivery and Service The latest version of our General Terms of Delivery and Service can be found on the Internet at www.wilo.com

Potable water circulation

Wear and tear Pumps or parts of pumps are subject to wear in accordance with state-of-the-art technology (DIN 31051/DIN-EN 13306). This wear may vary depending on operating parameters (temperature, pressure, water conditions) and the installation/usage situation and may result in the malfunction or failure at different times of the aforementioned products/components, including their electrical/electronic circuitry. Wearing parts are all components subject to rotary or dynamic strain, including electronic components under tension, in particular: - seals/gaskets (including rotating mechanical seals), seal ring - bearings and shafts - stuffing boxes - capacitors - relays/contactors/switches - electronic circuits, semiconductor components, etc. - impellers - wearing rings/wearing plates We do not accept liability for faults or defects arising from natural wear and tear.

Solar thermal

Note According to the German energy saving act EnEV, starting from 1.2.2002, boilers with outputs in excess of 25 kW must be equipped with either switchgear-equipped heating pumps for automatic performance control or electronically controlled pumps. In accordance with TrinkwV 2001 and DIN 50930-6 only circulating pumps with corrosion-resistant pump housings in stainless steel or red bronze (CC 491K) are to be used in potable water circulation systems.

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Pump replacement Please refer to the current Wilo heating pumps replacement guide for more detailed information on replacing heating pumps.

Wilo Catalogue A1 - Circulating pumps in glandless design

5

Planning Guide Glandless Pumps (General)

Pump selection: General Notes

Maximum potable water temperature In view of the hardness-forming particles contained in water, potable water circulation systems should not be operated at temperatures in excess of 65 °C. This limit is required to avoid the formation of lime deposits.

Circulating pumps should always be selected such that the specified duty point is located on or as near as possible to the point of max. efficiency (optimum capacity) of the max. speed H/Q pump curve.

ma

x. (

min

. (3

1

(2

)

Circulation pipe A gravity brake should always be installed in order to exclude the possibility of incorrect circulation and for the prevention of gravity circulation when the pump is switched off. Control systems for automatic time-sensitive On/Off switching: Wilo-SK switchgear 601 for Wilo-TOP-Z Series pumps

) )

Optimal flow rate

Fig.: Pump curve

If the specified duty point is between two possible pump curves, it is always good practice to choose the smaller pump.

max. 1

Pump A

Duty point

max. 2

ll

Fig.: Wilo-SK switchgear 601

Pump B

Flow rate

Fig.: Pump selection

The resulting flow volume reduction has no appreciable effect on the actual heating performance in heating systems. This applies to pumps for chilled water applications.

Pump selection: Potable water circulation systems Pump selection - In order to ensure correct configuration of the potable water circulator, the pipeline system must be designed in accordance with both DIN 1988 and the DVGW Worksheets W 551 to W 553. - The necessary flow volume should be based on the figures recommended in the standard and the DVGW guideline. - If the hydraulic duty point lies between two pump curves, then the next-largest circulator pr speed stage is to be selected in accordance with DVGW Worksheet W 553. - The thermal losses in the ascending and circulation pipelines for potable water are to be reduced to a minimum through the installation of appropriate insulation.

- Wall-mounted installation, protection class IP 31 - Direct connection for AC pumps (EM) without thermal winding contacts (WSK) Not for three-phase pumps or for AC pumps with WSK except in conjunction with Wilo-SK 602 or contactor - Time switch for On/Off daily programme with 15-minute switch interval Special-design time switch with daily/weekly program and battery backup (120 hrs.), with digital display Variable speed control Experience shows that variable speed control is only required in circulating pumps in potable water circulation systems for basic adjustment of performance. Automatic speed control is not required. A time-sensitive On/Off control should however be provided for each installation. Motor protection Blocking current-proof pumps and pumps with internal protection against unacceptably high winding temperatures do not require motor protection. All other pumps contain integrated full motor protection including trip electronics or are equipped with full motor protection (thermal winding contacts [WSK]) for utilisation in conjunction with the Wilo-SK 602/SK 622 tripping units.

Because most potable water circulation systems permit periodic stops of the circulating pump (generally at night), a time switch for automatic On/Off control should always be part of standard equipment. The German EnEV requires periodic pump shutdown. Legionellae blocking circuits in the heat generator and/or in the heating control unit are to be observed and taken into account during programming.

6

Subject to change without prior notice 09/2006 WILO AG

Planning Guide Glandless Pumps (General)

Rates of flow in pipes and pump

Operating modes for twin-head pumps Twin-head pumps are suitable for operation in either of two distinctly different modes: - Main/Standby operation - Parallel operation Main/Standby operation (STANDBY)

Parallel operation (ADDITION)

No. I or No. II pump operating

Both pumps operating

The model-specific pump performance is provided by whichever one of the two pumps is acting as the main pump; the second pump remains on standby, ready for time- or faultactuated switchovers.

The model-specific pump performance will be provided by both pumps operating in parallel. One pump can be switched off during partial-load states.

Wilo Catalogue A1 - Circulating pumps in glandless design

Heating, Air-conditioning, Cooling

Rate of flow v [m/s]

In building installations Up to Rp 11/4 or DN 32 DN 40 and DN 50 DN 65 and DN 80 DN 100 and greater In long-distance heating pipes

up to 1.2 up to 1.5 up to 1.8 up to 2.0 2.5 to a max. of 3.5

Potable water circulation

Advantages of splitting the performance output between two pumps: - Reduced operating costs of between 50 % and 70 % - Increased reliability thanks to the constant availability of a standby unit ready for operation The individual pump duty charts for twin-head pumps featured in the relevant chapters specify the hydraulic performance values for both individual and parallel operation.

Nominal connection diameter DN [ø mm]

Rates of flow inside the pump [m/s] are shown on all individual Wilo pump curves in relation to flow performance.

Viscous fluids All the pump curves contained in this catalogue apply to the pumping of water (kinematic viscosity = 1 mm2/s). The hydraulic characteristics of both pump and pipe system will change when handling fluids with different densities and/or viscosities (e.g. water/glycol mixtures)! Documents for calculating the correction factors for pump selection can be obtained from Wilo on request. Correction factors applicable to the individual pipe system (increased pressure loss, lower specific heat capacity) cannot be furnished by the pump manufacturer.They must be calculated by the planner in co-operation with the chemical additive suppliers and the makers of pipes, valves and fittings.

Solar thermal

Pump-performance splitting Splitting the assigned max. design performance to a twin-head pump in parallel operation makes possible - particularly in the heating field - significantly improved adaptability to partial-load conditions and optimum economic efficiency.The average partial-load pump performance required for a particular season, i.e. during 85% of the heating season, can be achieved through the operation of only one pump; the second pump is available for parallel operation on the occasions that full-load requirements need to be met.

The rate of flow of the fluid through the pipe system is determined by the cross-section sizes in the pipeline network. The values listed below should not be exceeded:

Minimum inlet pressure for the prevention of cavitation To avoid cavitation (vapour bubble formation within the pump), it is necessary to maintain at the pump suction port a sufficiently high positive pressure (suction head) in relation to the vapour pressure of the fluid being handled. The minimum suction heads are shown in respective tables for all glandless pumps. These guide values apply to heating systems with feed temperatures of up to 130°C that are installed at altitudes up to 300 m above seal level. For higher altitudes: 0.1 m/100 m head increase. These minimum heads must be respectively increased when handling fluids of higher temperatures or lower densities, with there is greater flow resistance on the pump suction side and in regions of lower atmospheric pressures.

Service/Accessories, Systems

General notes on twin-head pumps - Two pump heads mounted in a common housing, hydraulically separated by a switchover valve - Specific design features in accordance with single-head pump series - Replacement of an equal-performance single-head pump with identical installation dimensions - Wide range of applications thanks to standard series 3-/4-speed control

Switchgears and Control Devices Pump Management Systems

Pump-performance splitting

7

Planning Guide Glandless Pumps (General)

Notes on installation and operation Permissible ambient temperature: 0 °C to +40 °C Installation Glandless pumps must be installed in dry, well-ventilated, frost-free spaces. They are not suitable for outdoor installation. Condensation All standard series pumps for cold-water operation that are intended for standard usage down to -10 °C/-20 °C are fully condensationproof. The grey cast iron pump housing that comes with the following series: - Stratos/Stratos-D - TOP-E/-ED - TOP-S/-SD - TOP-D - TOP-RL - P/RP (not RP 25/60-2) - DOP - AXL/SE/SE-TW is provided with a special coating for surface finishing (KTL: cataphoretic painting). The benefits provided by this coating are: - optimum corrosion protection against condensation formation on the pump housings in cold-water installations - very high scratch and impact resistance To avoid condensation forming on Wilo-Top-E/-ED pumps, it is essential to ensure that the fluid temperature is equal to or greater than the ambient temperature at all times. Intermittent operation The series - Stratos/Stratos-D - Star-RS/RSD - TOP-S/-SD - TOP-D - TOP-Z - TOP-RL - AXL/SE/SE-TW can also be utilised for intermittent operation. Operating pressure The max. system pressure (operating pressure) and the flange versions for the pumps are listed in the relevant tables. All flanges on glandless pumps (except Stratos, Stratos-Z, Stratos-D and Stratos-ZD) have pressure-measurement connections R 1e8.

Connections Screw-end pumps Screw-end pumps are equipped with connecting threads in accordance with DIN EN ISO 228 Part 1. Seals are included in the scope of delivery. Threaded pipe unions with threads in accordance with DIN 2999 must be ordered separately. DIN 2999 (pipe thread sealed in thread) Female thread of pipe Rp 11/2 Male thread of pipe R 11/2

8

Flange-end pumps The pump flanges are designed in accordance with DIN 2531 or DIN 2533 and/or in accordance with DIN EN 1092-2. Detailed information on the respective Data Sheets. Combination flange pumps Flange-ended pumps with combination flanges can be mounted with mating flanges PN 6 and PN 16 in accordance with DIN or DIN EN up to and including DN 65. Installation linking combination flanges to one another is not permissible. Bolts of tensile strength class 4.6 or higher must be used for the flanged connections. The washers supplied must be mounted between the bolt head and the combination flange. Recommended bolt lengths: Thread

Starting torque

Minimum bolt length DN 32/DN 40 DN 50/DN 65

Flanged connection PN 6 M12

40 Nm

55mm

60mm

60mm

65mm

Flanged connection PN 10 M16

95 Nm

Motor Glandless pump motors with protection class: - Wilo-Stratos Series IP 44 - Wilo-EasyStar Series IP 42 - Wilo-ClassicStar Series IP 44 - Wilo-TOP product range IP 44 - Other pump product rangeIP 42 - Insulation class F - Emitted interference: EN 61000-6-3 - Immunity to interference: EN 61000-6-2 Electrical connection - All Wilo pumps are designed to run on European standard voltage 230/400 V (±10 %) in accordance with DIN IEC 60038. - As of 1.1.1995, all Wilo pumps are labelled with the CE mark in accordance with EU machinery directives. - When pumps are utilised in installations with pumping media temperatures above 90°C, a corresponding heat-resistant connection line must be used.

Electronic performance control Heating pumps are, due to their high annual operating hours, among the largest power-consuming appliances in buildings. Automatic pump performance control helps drastically reduce power consumption in heating pumps. Reductions of up to 50% can be achieved. With high-efficiency pumps, it is possible to achieve power savings of up to 80% over standard pumps. Automatic pump performance control will hydraulically optimise operations in all load conditions, particularly the partial-load periods so typical for heating systems. A further significant effect connected with the prevention of a rise in pump pressure is the avoidance of flow noise in thermostatic valves.

DIN EN ISO 228/1 (sealing pipe thread with flat gasket at the front) Female thread of pipe G 11/2 Male thread of pipe G 11/2

Subject to change without prior notice 09/2006 WILO AG

Planning Guide Glandless Pumps (General)

Pump curves The pump curves apply to water at + 20°C and with a kinematic viscosity of 1 mm2/s. The pump curves take into account the standard European voltages of 230/400 V.

Pump control When operating Wilo pumps with control units or module accessories, it is essential to adhere to the electrical operating conditions as set out in VDE 0160. When operating glandless and glanded pumps in conjunction with frequency-converter models not supplied by Wilo, it is necessary to use output filters to reduce motor noise and prevent harmful voltage peaks and to adhere to the following limit values: - Glandless pumps with P2 d 1.3 kW and glanded pumps with P2 d 1.1 kW Rate of voltage rise du/dt < 500 V/µs Voltage peaks û < 650 V For noise reduction on glandless pump motors, it is recommended that sine filters (LC filters) be used rather than du/dt filters (RC filters). - Glanded pumps with P2 > 1.1 kW Rate of voltage rise du/dt < 500 V/µs Voltage peaks û < 850 V

Heating, Air-conditioning, Cooling

Minimum flow volume

Potable water circulation

Larger pumps require a minimum flow volume to ensure trouble-free operation. Operation against closed gate valves, flow volume Q = 0, can lead to overheating inside the dry well and damage to the shaft seal. - Constraints on pump operation when Q = 0: Permitted operating temperature 10 K less than Tmax - to P2 = 1 kW unproblematic - starting with P2 > 1 kW continuous operation, a minimum flow volume of Q = 10 % QNom is required Further information in special cases on request.

Motor protection Service life and operational reliability of a circulating pump depend to a great extent on the choice of the correct motor protection device. Motor protection switches are unsuitable for utilisation in conjunction with multi-speed pumps due to their different nominal current ratings at different speed settings which require correspondingly different fuse protection. All circulating pumps are either - blocking current-proof - provided with internal protection against unacceptably high winding temperatures - provided with full motor protection in the form of thermal winding contacts (WSK) and a separate Wilo tripping unit (e.g. Wilo-SK 602/ SK 622) - equipped with full motor protection and a fully integrated trip mechanism (Wilo-Stratos Series, Wilo-TOP Series, except TOP-D, see pump data). No further motor protection by the customer is required except where this is stipulated for blocking current-proof motors and motors with internal protection against unacceptably high winding temperatures by the energy supply company.

Solar thermal

Standards/guidelines - CE mark (all Wilo pumps) - Certification in accordance with: - ISO 9001, - ISO 14001, - VDA 6.1

The following limit values at the pump connection terminals must not be undershot if TOP-S/-SD, TOP-D and TOP-Z Series glandless pumps are operated in conjunction with a frequency converter: Umin = 150 V fmin = 30 Hz

Service/Accessories, Systems

Within the framework of statutory measures for CO2 reduction in connection with the power consumption of heating circulating pumps, the German legislature has established in the EnEV that circulating pumps fitted after 01 Feb. 2002 with nominal thermal output ratings starting at 25 kW must be configured in such a way that electrical power consumption is automatically adjusted in at least three stages to the delivery demands required by operation. Although EnEV prescribes the application of automatic pump performance controls starting with a nominal thermal output of 25 kW, by far the greater savings potential for power and CO2 can be found in single- and two-family houses, i.e. in systems that fall below the 25 kW minimum. Pump performance control does not replace the need for correct dimensioning of the circulating pump! The pump performance installed must also be checked when the pump is replaced. Controlled pumps that are slightly overdimensioned do not pose any risk if they are correctly set to the nominal load requirement.

Switchgears and Control Devices Pump Management Systems

German energy-saving ordinance EnEV

Installations with large cable lengths (l > 10 m) between converter and motor may cause increases of the du/dt and û levels (resonance). The same may happen for operation with more than 4 motor units at one voltage source. The output filters must be selected as recommended by the converter manufacturer or filter supplier, respectively. The pumps must be operated at a max. of 95 % of their rated motor speed if the frequency converter causes motor losses.

Wilo Catalogue A1 - Circulating pumps in glandless design

9

Planning Guide Glandless Pumps (General)

Sound pressure level

Quality and safety marks

The construction of the glandless pumps is the reason for their lownoise operation. Its air-borne noise values with measuring-surface sound pressure level Lp (A) [dB] depend on the motor power output and are determined under normal operating conditions. [dB] 60

30

For pump types: Star-E 25/ ..., -E 30/ ..., Stratos ECO Star-RS 25/ ..., -RS 30/ ..., RSD 30/ ..., Star-Z 20/1, -Z 25/6, Star-ZE 25/ ..., Rp 25/60-2

20

Certificate of conformity/acceptance test certificate

50

40

10

0 10

20

50

100

200

500

1000

2000

3000

Rate motor output P2

5000 W

Lp (A) [dB], 2-pole standard pumps (max. 2900 1/min.) and Stratos series Lp (A) [dB], 4-pole standard pumps (max. 1450 1/min.) and TOP-E series

Fig.: Sound pressure level of glandless pumps, determined in accordance with DIN EN ISO 3745

Heat insulation with heating applications All Wilo-Stratos/Stratos-Z, Wilo-TOP-E/-S/-Z/-D and Stratos ECO single-head pumps are standard-equipped with thermal insulation shells for the prevention of thermal losses at the pump housing. Material: EPP, polypropylene foam Thermal conductivity: 0.04 W/m K in accordance with DIN 52612 Flammability: Class B2 in accordance with DIN 4102; FMVSS 302 When insulating the pump on-site, care must be taken to cover the pump up to the top edge of the pump housing only (the motor must be left uncovered).

Thermal insulation for air-conditioning/cooling applications

Available upon request at additional charge for all glandless circulating pumps of the series - Stratos, Stratos-D, Stratos-Z - TOP-E/-ED - TOP-S/-SD - TOP-D - TOP-Z - TOP-RL - P/RP (not RP 25/60-2) - DOP - SE/SE-TW - Certificate of conformity 2.1 Contents: Certification that the product supplied conforms to the order, without details of test results. - Certificate of conformity 2.2 Contents: Certification that the product supplied conforms to the order, with details of series test results. - Acceptance test certificate 3.1B Contents: Certification that the product supplied conforms to the order, with details of test results actually measured on the product. The required test procedure and scope must be specified with the order.

If pumps from the following series: - Stratos, Stratos-D, Stratos-Z - TOP-S/-SD - TOP-D - TOP-Z - TOP-RL - SE/SE-TW are utilised in air-conditioning/cooling applications, no vapour-proof insulation is permitted to cover the drain labyrinth between the pump housing and the motor. This is to ensure that any condensate having possibly accumulated in the motor can drain off freely through the condensate drain openings in the motor housing. The Wilo-ClimaForm vapour-proof insulation that is obtainable as an accessory for the Stratos, TOP-S, TOP-RL and SE series for insulating pump housings in cold water applications guarantees this automatically, thanks to its specific construction. Wilo-ClimaForm: - Water vapour diffusion resistance µ t 7000 - Normal flammability, in accordance with DIN 4102-B2, Part 1 - Quality-monitored in accordance with DIN 18200

10

Subject to change without prior notice 09/2006 WILO AG

Planning Guide Glandless Pumps (General)

Non-standard versions Heating, Air-conditioning, Cooling

Pumps for other voltages or 60 Hz frequency possible on request (at additional charge). Other materials and design versions (RG, PN 16) for pumps are listed in the pump tables. Winding

The glandless circulating pump

Rotor Bearings

Impeller Spacer can Hydraulic seal

Pumping medium

Potable water circulation

With this design, all of the rotating components inside the canned motor run in the fluid being pumped. Shaft sealing by means of a stuffing box or mechanical seal as required with conventional pumps is not required. The pumped fluid lubricates the shaft bearings and cools the electric-motor components. The electrical section of the pump motor (stator with winding) is separated from the encapsulated rotor compartment by means of an encapsulated motor cartridge (TOP-Wilo Series) or by a can sealed with O-rings.

Installation positions for glandless pumps1) Permitted without limitation All energy-saving pumps, stepless control

1) For installation positions for Wilo-Stratos/-Stratos-Z/-Stratos-D/-Stratos-ZD, refer

Permitted without limitation All standard and potable water circulators, 1-, 3- or 4-speed stages

to “Planning Guide High-Efficiency Pumps“ Solar thermal

Installation positions not permitted

Additional terminal box positions for single and twin-head pumps

Service/Accessories, Systems

Pump types

Energy-saving pumps Star-E 20 (25, 30)

•

–

•

–

TOP-E 25 (30)/1-7 TOP-E 30/1-10 TOP-E 40/1-4 TOP-E 50/1-6

•

–

•

–

TOP-ED 32/1-7 TOP-ED 40/1-7 TOP-ED 50/1-6

•

–

–

•

•

•

•

•

Star-RS, Star-Z RP 25/60-2

•

•

•

•

Stratos ECO-Z

•

–

•

–

Star-RSD

Switchgears and Control Devices Pump Management Systems

Standard and potable water circulators

Install pumps under voltage-free conditions. Valid for all operating conditions. TOP-ED twin-head pumps can not be utilised for additional installation units because of the tilted alignment of the terminal boxes. If in doubt, please contact Wilo.

Wilo Catalogue A1 - Circulating pumps in glandless design

11

Planning Guide Connection Notes Wilo-TOP and Wilo-Stratos

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site Switchgear connection possible as per circuit diagram

New pump type Wilo-TOP-S Wilo-TOP-Z Wilo-TOP-RL Wilo-SE

1~

Wilo-TOP-SD Wilo-SE-TW or 2 x Wilo-TOP-S 2 x Wilo-TOP-Z 2 x Wilo-TOP-RL 2 x Wilo-SE

3~

1~

Accessories: Modules Wilo-IF-Module AC

Wilo-TOP-D

3~

1~

WiloWilo-TOP-ED TOP-E Stratos-D Stratos Stratos-ZD Stratos-Z or 2 x TOP-E 2 x Stratos 2 x Stratos-Z

3~

Existing Wilo switchgear

IS

WSK SSM

IS

SSM

IS

WSK SSM

IS

SSM

IS

WSK

IS

WSK

SK 601

A

B

C 1)

D 1)

A

B

G 1)

D 1)

U

W

Y 1)

Z

WiloWilo-TOP-ED TOP-E Stratos-D Stratos Stratos-ZD or Stratos-Z 2 x TOP-E 2 x Stratos 2 x Stratos-Z

1~

1~

1~

1~

E

E

Yes

Yes

SK 602/622

F

G

H

I

F

G

H

I

V

X

Y1

Z1

J

J

Yes

Yes

SK 632

–

–

K

L

–

–

K

L

–

–

K

L

–

–

Yes

Yes

S2R 0,2-1

Switchgear not suitable with pumps of the Wilo-TOP series. Alternatively use exchange motor for faulty pump.

S2R 2,5 S2R 3D

–

–

–

S4R 2,5

–

M

N

o

P

–

–

–

–

–

Q or R

Yes

Yes

Switchgear not suitable with Wilo-TOP series. Alternatively use exchange motor for faulty pump.

S4R 2.5D AS 08/1.5(µP)

–

S

–

T

–

–

–

–

–

–

–

–

–

–

–

–

2 Pcs. AS 08/1.5(µP)

–

–

–

–

–

S

–

T

–

–

–

–

–

–

–

–

AS 08/1.5(µP) plus S2R 3D

–

–

–

–

–

N+S

–

P+T

–

–

–

–

–

–

–

–

AR/DR/CR

–

–

–

T

–

–

–

T

–

–

–

–

–

–

–

–

IS: Internal protection against unacceptably high winding temperatures, WSK: Thermal winding contacts, SSM: Collective fault signal – = Connection not possible, 1) Only in conjunction with contactor or Wilo-SK 602/622; SK602/622 also can be used as On/Off switch or contactor

Circuit diagram A Mains 1~230 V/N/50 Hz L

SK 601

N

Circuit diagram B Mains 1 ~230 V/N/50 Hz

PE

L1 N PE PE N

N

2

SK 601

PE

N

L1 N PE PE N PE L1

SK 602 SK 622

Circuit diagram C Mains 3 ~400 V/N/50 Hz

2

SK 601

N

PE L1 L2 L3 N

L

N

1

2

SK 602 SK 622

PE L1 L2 L3 N

N

1

2

WSK

V W N 15 10 10 11

PE U

V W N 15 10 10 11

N

L

1)

2

PE L1 L2 L3 N

WSK PE U

PE

L1 N PE PE N

Wilo-TOP-S/-Z/-SD/-RL Wilo-SE/SE-TW

1) 3)

N

WSK

Wilo-TOP-S/-Z/-SD

L1 L2 L3

1) 3)

Wilo-TOP-S/-Z/-SD

1) Automatic restart after power failure 2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear 3) SK 622 additionally with terminals for collective operation and fault signals

Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V). Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not supplied by Wilo. For circuit diagrams for Wilo circulating pumps, refer to the “Service/Accessories” chapter or to the pump data.

12

Subject to change without prior notice 09/2006 WILO AG

Planning Guide Connection Notes Wilo-TOP and Wilo-Stratos

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site

N

SK 601

Circuit diagram E Mains 1~230 V/N/50 Hz

PE

L

L1 N PE PE N

2

SK 601

N

Circuit diagram F Mains 1~230 V/N/50 Hz PE L

PE

L1 N PE PE N

SK 602 SK 622

2

N

PE L1 L2 L3 N

N

PE U PE L1 L2 L3 N

1

2

WSK

PE L1 L2 L3 N

SK 602 SK 622

Heating, Air-conditioning, Cooling

Circuit diagram D Mains 3 ~400 V/N/50 Hz

N

1

V W N 15 10 10 11

2

WSK PE U

V W N 15 10 10 11 L

N

SSM

L

N

L1 L2 L3 SSM

1)

Wilo-TOP-E/-ED

Wilo-Stratos/-Z/-D/-ZD

Circuit diagram G Mains 3~400 V/N/50 Hz PE L

SK 602 SK 622

Circuit diagram H Mains 3~400 V/N/50 Hz

PE L1 L2 L3 N

N

1

2

SK 602 SK 622

PE L1 L2 L3 N

1) 3)

PE U

V W N 15 10 10 11

L

N

WSK

Wilo-TOP-S/-Z/-SD

1)

1

2

Wilo-TOP-S/-Z/-SD

N

1

2

L

N

1) 2) 3)

Wilo-TOP-E/-ED Wilo-Stratos/-Z/-D/-ZD

Wilo-TOP-S/-Z/-SD

PE L1 L2 L3

PE L1 L2 L3

WSK PE U

SSM

WSK

V W N 15 10 10 11

PE U

Wilo-TOP-S/-Z/-SD

V W N 15 10 10 11

L1 L2 L3 SSM

L1 L2 L3

1)

2

Circuit diagram L Mains 3~400 V/N/50 Hz

PE L1 L2 L3

V W N 15 10 10 11

1

V W N 15 10 10 11

SK 632

WSK PE U

N

WSK PE U

PE L1 L2 L3

SK 632 PE L1 L2 L3 N

PE L1 L2 L3 N

L1 L2 L3 SSM

Circuit diagram K Mains 3~400 V/N/50 Hz

PE L1 L2 L3 N

1) 2) 3)

N

V W N 15 10 10 11

L1 L2 L3

Circuit diagram J Mains 3~400 V/N/50 Hz or 1~230 V/N/50 Hz

SK 602 SK 622

PE L1 L2 L3 N

SK 602 SK 622

WSK

WSK PE U

Circuit diagram I Mains 3~400 V/N/50 Hz

PE L1 L2 L3 N

N

Wilo-TOP-S/-Z/-SD/-RL Wilo-SE/SE-TW

Potable water circulation

1)

Solar thermal

Wilo-TOP-S/-Z/-SD

Service/Accessories, Systems

1) 2) 3)

1) 2)

Wilo-TOP-S/-Z/-SD

Switchgears and Control Devices Pump Management Systems

1) Automatic restart after power failure 2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear 3) SK 622 additionally with terminals for collective operation and fault signals

Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V). Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not supplied by Wilo. For circuit diagrams for Wilo circulating pumps, refer to the “Service/Accessories” chapter or to the pump data.

Wilo Catalogue A1 - Circulating pumps in glandless design

13

Planning Guide Connection Notes Wilo-TOP and Wilo-Stratos

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site Circuit diagram M Mains 1~230 V/N/50 Hz PE L

Circuit diagram N Mains 1~230 V/N/50 Hz

N

PE L

S2R 3D

N

S2R 3D PE L1 L2 L3 N

WSK PE U

V W N 15 10

PE U

V W N 15 10

N

2

Circuit diagram P Mains 3~400 V/N/50 Hz

PE U

1)

N

WSK

1)

PE L1

PE L1 L2 L3 N

PE L1 L2 L3 N

PE L1 L2 L3 N

V W N 15 10

WSK

WSK 11

PE U

1

V W N 15 10

PE U

11

SSM

2

Wilo-TOP-S/-Z/-SD

1) 2)

L1

N

SSM

PE L

Wilo-TOP-E/-ED

1) 2)

WSK

AS 08/1,5 AR/DR/CR

1)

SSM

Wilo-TOP-E/-ED

L1

SK 601

N

PE

L1 N PE PE N

2

PE L1 L2 L3 N

WSK

V W N 15 10

PE U

N WSK/SSM

Wilo-TOP-S/-Z/-SD

N

Circuit diagram U Mains 1~230 V/N/50 Hz

V W N 15 10

TOP-D

L

11

Wilo-Stratos/-Z/-D/-ZD

PE L1 L2 L3 N

PE L1 L2 L3 N PE U

Circuit diagram T Mains 3~400 V/N/50 Hz

N

AS 08

L1

2

Wilo-Stratos/-Z/-D/-ZD

Circuit diagram S Mains 1~230 V/N/50 Hz

V W N 15 10

1

1 L1 L2 L3

N

S2R 3D

WSK PE U

Wilo-TOP-S/-Z/-SD

Circuit diagram R Mains 1~230 V/N/50 Hz

S2R 3D PE L1 L2 L3 N

11

L1 L2 L3

2

Wilo-TOP-S/-Z/-SD

PE L1 L2 L3 N

V W N 15 10

1 L

Circuit diagram Q Mains 3~400 V/N/50 Hz

S2R 3D

1) 2)

WSK 11

1 L

Wilo-TOP-S/-Z/-SD/-RL Wilo-SE/SE-TW

2

PE L1 L2 L3 N

WSK 11

1

1)

PE L1 L2 L3 N

S2R 3D PE L1 L2 L3 N

2

Circuit diagram O Mains 3~400 V/N/50 Hz

L1 L3 L3

1) 2)

SSM

Wilo-TOP-S/-Z/-SD

U1

V1

W1

W2

U2

V2

1)

1) Automatic restart after power failure 2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear 3) SK 622 additionally with terminals for collective operation and fault signals

Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V). Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not supplied by Wilo. For circuit diagrams for Wilo circulating pumps, refer to the “Service/Accessories” chapter or to the pump data.

14

Subject to change without prior notice 09/2006 WILO AG

Planning Guide Connection Notes Wilo-TOP and Wilo-Stratos

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site

PE L1

SK 602 SK 622

Circuit diagram W Mains 1~230 V/N/50 Hz N

N

SK 601 PE L1 L2 L3 N

N

1

PE

PE L1

L1 N PE PE N

2

2

WSK PE U

Circuit diagram X Mains 1~230 V/N/50 Hz

PE L1

V W N 15 10 10 11

SK 602 SK 622

SK 602 SK 622

Heating, Air-conditioning, Cooling

Circuit diagram V Mains 1~230 V/N/50 Hz

N

PE L1 L2 L3 N

N

1

2

WSK

N

PE U

PE L1 L2 L3 N

N

1

V W N 15 10 10 11

2

WSK

TOP-D

U1

V1

W1

W2

U2

V2

PE U

V W N 15 10 10 11

TOP-D

U1

V1

W1 15 10

W2

TOP-D

U1

V1

U2

WSK

V2

W1 15 10

U2

WSK

V2

1)

1) 3)

1) 3)

Circuit diagram Y Mains 3~400 V/N/50 Hz

Circuit diagram Y1 Mains 3~400 V/N/50 Hz

Circuit diagram Z Mains 3~400 V/N/50 Hz

PE

PE L1 L2 L3 N

L1 N PE PE N

2

SK 602 SK 622

PE L1 L2 L3 N

PE L1 L2 L3 N

N

1

PE U

N

1

PE

L1 N PE PE N PE L1 L2 L3 N

V W N 15 10 10 11

SK 602 SK 622

2

PE L1 L2 L3 N

N

WSK PE U

TOP-D

V1

W1

W2

U2

V2

1

2

WSK

V W N 15 10 10 11

U1

2

2

WSK

PE L1 L2 L3 N

SK 602 SK 622

N

SK 601

TOP-D

U1

V1

W1

W2

U2

V2

PE U

TOP-D

V W N 15 10 10 11

U1

V1

W1

W2

U2

V2

Solar thermal

N

SK 601

Potable water circulation

W2

15 10

1) 3)

1)

WSK

1) 3)

Service/Accessories, Systems

Circuit diagram Z1 Mains 3~400 V/N/50 Hz PE L1 L2 L3 N

SK 602 SK 622

PE L1 L2 L3 N

N

1

2

WSK PE U

TOP-D

V W N 15 10 10 11

U1

V1

W1

W2

U2

V2

15 10

WSK

Switchgears and Control Devices Pump Management Systems

1) 3) 1) Automatic restart after power failure 2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear 3) SK 622 additionally with terminals for collective operation and fault signals

Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V). Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not supplied by Wilo. For circuit diagrams for Wilo circulating pumps, refer to the “Service/Accessories” chapter or to the pump data.

Wilo Catalogue A1 - Circulating pumps in glandless design

15

Planning Guide Identification Code

Nameplate designation for Wilo-Stratos Series Standard version Series abbreviations for Wilo-Stratos products

Insulation class Protection class IP PN = nominal pressure d. Pump Tmax = max. fluid temperature SW = Software Version

Type: Wilo-...

Voltage Frequency

1~230 V 50 Hz

310 1,37 18

Class F IP 44 PN 6/10 Tmax.110°C SW 3.06

0,17 Made by WILO WILO AG Nortkirchenstr.100 44263 Dortmund Germany

Maximum power consumption Maximum current I

Series/Pump type

Typ Stratos 40/1-8 Art.-No.2030570/0601

Art. No./Date of Manufacture

Stratos Stratos-D Stratos-Z Stratos-ZD

Design High-efficiency pumps stepless speed control: Individual pump Twin-head pump Individual pump for potable water circulation systems Twin-head pump for potable water circulation systems

S/N70000100008

06 01 Month Year Sequential numbering

Nameplate designation for Wilo-TOP-Programme series Standard version Series abbreviations for Wilo-TOP products

Voltage Frequency Three-phase current 3~400V or 3~230V with switching plug 230V SW = Software Version

Insulation class Protection class IP PN = nominal pressure of the pump max. fluids temperature Tmax

Type: Wilo-...

TOP-E TOP-ED

1~230 V 50 Hz

390 1,70 SW 4.00

Class F

70 IP 43

PN 6/10

0,35

Tmax 110°C

Made by WILO WILO AG Nortkirchenstr.100 44263 Dortmund Germany

Series/Pump type

Typ TOP-E50/1-6 Art.-No.-2039649/0601

Art. No./Date of Manufacture

S/N20000100004

Maximum current I Maximum power consumption

Sequential numbering

TOP-S/-RL, SE TOP-SD, SE-TW

TOP-D

06 01 Month Year

TOP-Z

16

Design Energy-saving pumps, stepless speed control: Single-head pump Twin-head pump Standard pumps 2 or 3 speed stages: Single-head pump Twin-head pump Standard pumps 1 speed stage: Single-head pump Circulating pumps for potable water circulation systems 3 speed stages: Single-head pump

Subject to change without prior notice 09/2006 WILO AG

Planning Guide Identification Code

1 ~ 230 V 50 Hz 27-68 W Imax 0,28 A PN 10 TF 110 IP 44 Star-RS 25/4

Series/Pump type

WILO AG Nortkirchenstr.100 44263 Dortmund Germany

Standard version Series abbreviations for Wilo-Star and Wilo-Stratos ECO products. Type: Design Wilo-... Energy-saving pumps Stepless speed control: Star-E Single-head pump Standard pumps 3 speed stages: Star-RS Single-head pump Star-RSD Twin-head pump Star-RSL Venting pump Potable water circulators:

Potable water circulation

Voltage Frequency Power consumption Maximum current I Pressure stage PN Maximum fluid temperature Tmax Protection class

Heating, Air-conditioning, Cooling

Nameplate designation Wilo-Star, Wilo-Stratos ECO

Art.-No. 4032954/0503

Art. No./Date of Manufacture 05 03

Star-Z

Single-head pumps, 1 or 3 speed stages

Stratos ECO

Individual pump in high-efficiency design Individual pump in high-efficiency design for potable water circulation systems

Month Year

Stratos ECO-Z

Solar thermal

Non-standard versions Several pumps can be supplied in the following non-standard versions at additional charge, if desired (the type of the special version is marked on the name plate): - PN 10 Maximum permitted pump operating pressure - RG Red bronze version

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Example: Star-RS 25/4 RG = Star-RS 25/4 with red-bronze housing

Wilo Catalogue A1 - Circulating pumps in glandless design

17

Planning Guide Identification Code

Type key High-efficiency pumps Example: Wilo-Stratos 30/1-12

Standard pumps, max. 2800 1/min Example: Wilo-Star-RS 25/6 Wilo-TOP-S 50/4

30/

stepless electronic control Flange twin-head pump stepless electronic control Screw-end or flange-end pump for stepless elecpotable water circulation systems tronic control Flange twin-head pump for potable stepless elecwater circulation systems tronic control Screw-end pump in Economy ver- stepless elecsion, specially for tronic control 1-6-family houses Screw-end pump in Economy version for potable water circulation systems Nominal connection diameter

1-12

Nominal delivery head range (m)

Stratos Stratos-D Stratos-Z StratosZD Stratos ECO Stratos ECO-Z

BMS ST L

Star-EP Star-EL Star-ZE TOP-E

Screw-end pump Screw-end pump with RG housing for floor heating Screw-end pump with connection for automatic ventilation Screw-end pump for potable water circulation systems Screw-end or flange-end pump Flange twin-head pump

TOP-ED 50/

Nominal connection diameter

1-6

Nominal delivery head range (m)

SSM

Version with collective fault signal

Star-RS

Star-RSD

Star-Z

Star ST

Star-AC

TOP-S

Version with Building Management System Version with special hydraulics for utilisation in solar thermal installations Venting pump

TOP-RL SE TOP-Z

Energy-saving pumps Example: Wilo-Star-E 25/1-5 SSM, Wilo-TOP-E 50/1-6 Star-E

Screw-end pump

Screw-end or flange-end pump

TOP-SD stepless electronic control stepless electronic control stepless electronic control stepless electronic control stepless electronic control stepless electronic control

SE-TW 25/

3 speed stages, manually reversible Screw-end twin-head pump 3 speed stages, manually reversible Screw-end pump for potable water 1/3Speed stages, circulation systems manually reversible Screw-end pump for solar thermal 3 speed stages, manually reversible Screw-end pump for air-condition- 3 speed stages, ing/cooling manually reversible Screw-end or flange-end pump 2 or 3 speed stages, manually reversible Screw-end or flange-end pump 3 speed stages, manually reversible Screw-end or flange-end pump for 3 speed stages, potable water circulation systems manually reversible Flange twin-head pump 2 or 3 speed stages, manually reversible Flange twin-head pump 3 speed stages, manually reversible Nominal connection diameter

EM

Nominal delivery head (m) at Q = 0 m3/h Version with single-phase AC motor

DM

Version with three-phase AC motor

L

Venting pump

6

Standard pumps, max. 1400/1 min Example: Wilo-RP 25/80 r, Wilo-TOP-D 40 Screw-end pump RP Flange-end pump P TOP-D

Screw-end or flange-end pump Flange twin-head pump

DOP

18

25

Nominal connection diameter

/80

Nominal impeller diameter

r

4-stage manual switching

3/

4Speed stages, manually reversible 4 speed stages, manually reversible 1 speed stage

4 speed stages, manually reversible

Subject to change without prior notice 09/2006 WILO AG

Planning Guide Energy efficiency classification

180%

Energy efficiency classification

Energy Class

Energy Efficiency Index

A

EEI < 0.4

B

0.4 d EEI < 0.6

C

0.6 d EEI < 0.8

D

0.8 d EEI < 1.0

E

1.0 d EEI < 1.2

F

1.2 d EEI < 1.4

G

1.4 d EEI

Heating, Air-conditioning, Cooling

140% 120% 100% 80% 60% 40% 20% 0% A

B

C

D Energy class

E

F

G

Potable water circulation

Fig.: Comparison of the energy consumptions of pumps with the same hydraulic output

Fig.: Energy label for heating circulating pumps, Example: Energy Class A

Solar thermal

Within the framework of the Kyoto Convention, European governments in particular are pursuing the goal of drastically reducing CO2 emissions. Energy-specific designations, particularly for high-consumption household devices such as washing machines and refrigerators, is prescribed as an important control element for providing the end consumer with an aid for making decisions in favour of energysaving appliances. Because of the fact that heating circulating pumps are numbered among the biggest energy consumers in household use because of their long running times, leading European heating pump manufacturers have voluntarily declared their intention of henceforth attaching energy consumption labels to their heating pumps. This makes it possible for users and end consumers to recognise, on the basis of an already familiar classification system, to recognise whether a heating circulating pump being utilised is especially energy-efficient. The energy efficiency classification of heating pumps is carried out through the application of a measurement technology procedure that provides the Energy Efficiency Index (EEI). The smaller the EEI, the less electrical energy the pump consumes and the better the energy classification.

Relative power consumption

160%

Tab.: Breakdown of the Energy Efficiency Index into 7 different Energy Classes

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

The following tables identify the associated Energy Class for all of the heating pumps to be labelled, which can be seen to be incorporated into the energy label on the packaging. In accordance with the lettering system familiar from household appliances, A is the best possible and G is the worst possible of the Energy Classes. When comparing hydraulically similar pumps with different Energy Classes, it should be recognised that adjacent Energy Classes differ by approximately 22 percentage points in energy expenditure. A pump of Energy Class A requires accordingly on average only around 33% of the electrical energy used by a Class D pump. Even though the energy requirements of a Class A pump are themselves very high, high-efficiency Energy Class A pumps are nevertheless available for the entire performance spectrum ranging from single-family houses to large buildings.

19

Planning Guide EEI Classifications

EEI Classification – Single-head pumps/ twin-head pumps (area of application: single- and two-family houses)

Nominal diameter

Wilo-Stratos ECO...

EEI Class

Wilo-Star-E... (EasyStar)

EEI Class

Wilo-Smart...

EEI Class

Wilo-Star-RS... (ClassicStar)

EEI Class

WiloStar-RSD...

EEI Class

(ClassicStar)

DN 15 (Rp ½)

DN 25 (Rp 1)

DN 30 (Rp 1 ¼)

–

–

15/1-3

–

–

–

15/4

B

–

–

–

–

15/1-5

–

–

–

15/6

C

–

–

25/1-3

A

25/1-3

B

25/4

B

25/2

C

–

–

25/1-5

A

25/1-5

B

25/6

B

25/4

B

–

–

–

–

–

–

–

–

25/6

C

–

–

30/1-3

A

30/1-3

B

30/4

B

30/2

C

30/4

D

30/1-5

A

30/1-5

B

30/6

B

30/4

B

30/6

D

EEI Classification – Single-head pumps (area of application: multifamily houses, commercial applications) Nominal diameter

DN 25 (Rp 1)

DN 30 (Rp 1 ¼)

Wilo-Stratos...

EEI Class

Wilo-TOP-E...

25/1-6

A

25/1-7

25/1-8

A

–

DN 40

DN 50

DN 65

DN 80

DN 100

20

Wilo-TOP-S...

EEI Class

Wilo-RP/P...

EEI Class

C

25/5 EM/DM

–

25/7 EM/DM

D/D

RP 25/80 r EM/DM

G/G

D/D

RP 25/100 r EM/DM

F/E

–

–

–

–

25/10 EM/DM

D/D

–

–

30/1-6

A

30/1-7

C

30/4 EM/DM

D/D

RP 30/80 r EM/DM

G/F

30/1-8

A

30/1-10

C

30/5 EM/DM

D/D

RP 30/100 r EM/DM

F/F

30/1-12

A

–

–

30/7 EM/DM

D/D

–

–

–

–

30/10 EM/DM

D/D

–

–

– DN 32

EEI Class

32/1-12

A

–

–

–

–

–

–

40/1-4

A

40/1-4

C

40/4 EM/DM

D/D

P 40/100 r EM/DM

F/D

40/1-8

A

40/1-10

B

40/7 EM/DM

D/C

P 40/160 r

E

40/1-12

A

–

–

40/10 EM/DM

D/C

–

–

–

–

–

–

40/15 EM/DM

D/D

–

–

50/1-8

A

50/1-6

C

50/4EM/DM

D/D

P 50/125 r

D

50/1-9

A

50/1-7

B

50/7EM/DM

E/D

P 50/160 r

E

50/1-12

A

50/1-10

B

50/10 EM/DM

D/C

P 50/250 r

E

–

–

–

–

50/15

C

–

–

65/1-9

A

65/1-10

B

65/7 EM/DM

F/D

P 65/125 r

D

65/1-12

A

–

–

65/10 EM/DM

F/D

P 65/160 r

D

–

–

–

–

65/13

C

P 65/250 r

E

–

–

–

–

65/15

C

–

–

80/1-12

A

80/1-10

B

80/7 EM/DM

F/D

P 80/125 r

D

–

–

–

–

80/10

D

P 80/160 r

C

–

–

–

–

–

–

P 80/250 r

E

100/1-12

A

100/1-10

B

100/10

D

P 100/160 r

E

–

–

–

–

–

–

P 100/200 r

E

Subject to change without prior notice 09/2006 WILO AG

Planning Guide EEI Classifications

Wilo-TOP-D...

DN 25 (Rp 1)

EEI Class

Wilo-AXL...

EEI Class

Wilo-SE...

EEI Class D

–

–

25/7.5

E

80-25-130

D

125-N

G/F

30/4

D

–

–

110-N

D

–

–

30/6.5

E

–

–

–

–

–

–

30/7.5

E

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

40 EM/DM

E/E

40/4

D

150-N

D

–

–

–

–

–

–

200-N

D

50 EM/DM

E/E

–

–

–

–

–

–

DN 32

DN 50

Wilo-TOP-RL...

30 EM/DM DN 30 (Rp 1 ¼)

DN 40

EEI Class

–

–

–

–

–

–

–

DN 65

65 EM/DM

E/E

–

–

–

–

–

–

DN 80

80 EM/DM

E/E

–

–

–

–

–

–

DN 100

100 EM/DM

E/E

–

–

–

–

–

–

DN 125

125

D

–

–

–

–

–

–

Potable water circulation

Nominal diameter

Heating, Air-conditioning, Cooling

EEI Classification – Single-head pumps (range of applications: multifamily houses, commercial applications) (Continued)

WiloStratos-D....

EEI Class

Wilo-TOP-ED...

EEI Class

Wilo-TOP-SD...

EEI Class

Wilo-DOP...

EEI Class

WiloSE-TW...

EEI Class –

DN 25 (Rp 1)

–

–

–

–

–

–

–

–

–

DN 30 (Rp 1 ¼)

–

–

–

–

30/5 EM/DM

D/D

–

–

125-N-TW

D

32/1-8

A

32/1-7

C

32/7 EM/DM

E/D

–

–

–

–

32/1-12

A

–

–

–

–

–

–

–

–

40/1-8

A

40/1-7

C

40/3 EM/DM

E/D

40/100 r EM/DM

F/E

150-N-TW

E

40/1-12

A

40/1-10

B

40/7 EM/DM

D/D

40/160 r

F

200-N-TW

E

–

–

–

–

40/10 EM/DM

E/C

–

–

–

–

DN 32

DN 40

DN 50

–

–

–

–

40/15 EM/DM

E/D

–

–

–

–

50/1-8

A

50/1-6

C

50/7 EM/DM

F/C

DOP 50/100 r

D

–

–

50/1-12

A

50/1-7

B

50/10 EM/DM

E/D

50/160 r

E

–

–

50/1-10

C

50/15

D

–

–

–

–

–

– 65/1-12

A

65/1-10

B

65/10 EM/DM

F/D

65/125 r

–

–

–

–

65/13

D

65/160 r

D

–

–

–

–

–

–

65/15

D

–

–

–

–

80/1-12

A

80/1-10

B

80/7 EM

F

80/125 r

D

–

–

–

–

–

–

80/10

D

80/160 r

E

–

–

DN 100

–

–

–

–

–

–

100/160 r

D

–

–

DN 125

–

–

–

–

–

–

–

–

–

–

DN 65

Switchgears and Control Devices Pump Management Systems

DN 80

D

Service/Accessories, Systems

Nominal diameter

Solar thermal

EEI Classification – Twin-head pumps (area of application: multifamily houses, commercial applications)

Wilo Catalogue A1 - Circulating pumps in glandless design

21

Planning Guide High-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD Planning guide: Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD Wilo-Stratos is the first high-efficiency pump of glandless design world-wide to feature the following advantages: - up to 80 % energy savings compared to standard pumps - for all heating, air-conditioning and cooling systems in the temperature range of -10 °C to +110 °C - automatic adjustment of pump performance to the continually changing hydraulic system load conditions - preventing flow noise - reliability and comfort during installation and operation

Air-conditioning/cooling application Wilo-Stratos pumps are not subject to the usual restrictions on conventional speed-controlled pumps regarding the dependency of fluid temperature on ambient temperature. Condensation takes place on cold surfaces if the fluid temperature is lower than the ambient air temperature. Wilo-Stratos pumps can nonetheless be used in such cases. They are constructed in such a way that damage to electrical parts caused by condensation water is prevented.

Fields Of application The Wilo-Stratos series features high-efficiency pumps used in circulation systems for the heating, ventilating, air conditioning of commercial residential and functional buildings: - Large residential buildings - Apartment blocks - Residential complexes - Hospitals - Schools - Administrative office buildings - Real-estate developments

Temperature range Fluid temperature range of -10 °C to +110 °C without restrictions at ambient temperatures of 0 °C to a max. of + 40 °C.

Heating application In nearly all circulation systems, correctly sized controlled glandless pumps ensure adequate heat supply at all times at significantly reduced energy costs, while at the same time preventing noise generation. Since the introduction of the German energy-saving ordinance (EnEV) of 01.01.2002, heating circulating pumps with nominal thermal outputs of 25 kW or more are required to include control units. On account of its corrosion-resistant red bronze pump housing, Wilo-Stratos-Z are particularly suitable for systems subject to the possible ingress of oxygen, such as e.g. floor heating systems made of plastic piping.

Thermal insulation for heating In order to prevent thermal losses through the pump housing, WiloStratos/-Stratos-Z series single-head pumps are standard-equipped with thermal insulation shells. The PP material used, foamed polypropylene, has the following properties: - Environmental compatibility: easily recyclable - Heat resistance: up to 120 °C - Transmission coefficient: 0.04 W/mK according to DIN 52612 - Flammability: Class B2 4102in accordance with DIN (normal flammability) In Germany, normally flammable materials can, in accordance with fire protection regulations, be used in boiler rooms as long as a minimum distance of 20 cm from the burner is maintained.

22

1 1 drain labyrinth for condensation water

Thermal insulation for air-conditioning/cooling If vapour-proof insulation is installed on-site, care must be taken that the drain labyrinth between pump housing and motor is left free to ensure that any condensate having possibly accumulated in the motor can drain off freely through the condensate drain openings in the motor housing. The Wilo-ClimaForm vapour-proof insulation that is obtainable as an accessory for the Wilo-Stratos series for insulating pump housings in cold water applications guarantees this automatically, thanks to its specific construction.

Corrosion-proof pump design Corrosion-proof designs are required for e.g. radiant cooling or heating ceiling panels. For these applications, the pump housing is coated. Alternatively, the Wilo-Stratos-Z can be used as the ultimate design with a corrosion-resistant red bronze pump housing.

Subject to change without prior notice 09/2006 WILO AG

Planning Guide High-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

The pump overall efficiency is determined by the hydraulic and motor efficiencies. Both components have been doubled in the WiloStratos in comparison with the glandless pump previously used in building engineering and thus significantly improved. The applied ECM technology drastically reduces the annual power consumption, achieving significant cost savings in comparison to conventional pumps. Annual power consumption of a heating pump (DN 30) with setback operation* Comparison of different pump types High-efficiency pump

Stratos 30/1-12

Energy-saving pump

TOP-E 30/1-10

Standard pump

TOP-S 30/10

396

1216

1832 0

* Load profile with 5500 operating hours per year:

1000 Power consumption [kWh/a]

2000

2% (110 hrs.) at 100% QN(peak load) 25% (1375 hrs.) at 65% Q N(partial load) 40% (2200 hrs.) at 30% Q N(low load) 33% (1815 hrs.) setback operation

Heating, Air-conditioning, Cooling

Wilo-TOP-E with AC motor

Potable water circulation

Wilo-Stratos with EC motor

Advantage: The magnetic field required in the rotor does not first have to be generated with losses. Advantage: Particularly in the partial-load range (up to 98% of the operating time), the difference in efficiency in comparison with an asynchronous motor will be even greater than it already is anyway in the full-load range. Advantage: This motor can be operated at higher speeds than with an asynchronous motor. This leads to a reduction in size and weight of the pump with comparable hydraulics. Wet rotor encapsulation The rotor of the glandless pump motor runs in the pumping medium. This fluid serves to lubricate the bearings and cool the motor. The current-carrying stator is separated from the pumping medium by a can, this being known as the wet rotor encapsulation. This wet rotor encapsulation directly influences efficiency - through the size of the necessary gap between stator and rotor, - through the magnetic resistance of the selected can material. - In this respect the efficiency improvement on the Wilo-Stratos results from: - reduction of the air gap and - utilisation of an innovative can material with smaller losses to the magnetic flux between stator and rotor.

Solar thermal

High-Efficiency Pumps

Comparison of motor components

Service/Accessories, Systems

Planning Utilisation of potable water circulation Guide (Wilo-Stratos-Z/Stratos-ZD) HighEfficiency Pumps used in potable water circulation systems are subject to specific requirements which are satisfied by the Wilo-Stratos-Z/ Pumps Stratos-ZD series: WiloStratos/ - The fluids involved are potable water and water for food businesses in accordance with the TrinkwV 2001 (German Potable Water OrdiStratosnance). The design of the pumps take into account calcification in Z/Stratos-D/ such a way as to permit total carbonate hardness of 20°d at a max. Stratosfluid temperature of +80 °C. ZD - All plastic parts that come into contact with the conveyed media conform to the KTW recommendations. - The differential-pressure control modes 'p-c and 'p-v allow automatic adjustment of pump performance in variable volumetric-flow potable water circulation systems with thermostatically controlled line shutoff valves. - The manual control mode allows optimum manual adjustment of pump performance to the constant volumetric-flow circulation system. This can be performed for example with the Wilo-IR-Monitor. The criterion for this is the temperature of the potable water in the circulation pipe which upon entry into the potable water accumulator is permitted to be a max. of 5 K below the accumulator temperature

Hydraulic optimisation Optimised hydraulic conditions are provided by a 3D spiral housing, an 3D impeller and a smooth surface in the pump housing (cataphoretic painting). The suction throat seal between impeller and pump housing reduces radial gap losses. Axial losses are reduced by the lip seal at the front of the impeller.

ECM technology

Switchgears and Control Devices Pump Management Systems

The new ECM technology is the basis for the outstanding efficiency of the Wilo-Stratos. It consists of: EC motor EC stands for electronically commutated motor. Its basis is a synchronous motor with a permanent magnet rotor. The rotating stator flux is generated by electronic commutation, meaning that the stator windings are specifically activated for the reciprocal action of the electrical and magnetic poles.

Wilo Catalogue A1 - Circulating pumps in glandless design

23

Planning Guide High-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Suction throat seal Smooth inside surface

Advantage: The automatic venting of the rotor space is accelerated, thus reducing the times of dryrunning and of air venting noise. Advantage: Damage to the radial bearing or to the can is reduced through this filtering-out process.

3-D impeller

Motor protection

Lip seal 3-D spiral

Automatic performance control The volumetric flow conveyed through a circulating pump is dependent on the thermal output/cooling output requirement of the system being supplied. This requirement varies in accordance with - climatic changes - user behaviour - external heat influence - influence of hydraulic control devices, etc. The circulating pump designed for max. load status is adapted by means of a continuous setpoint/actual-value comparison to the relevant system operating state. This automatic control functions serves to adapt the pump performance and thus also the power consumption continuously to the actual requirement/demand. The sum total of all the measures described here enable the WiloStratos high-efficiency pumps to achieve energy savings of up to 80% in comparison with conventional standard pumps.

The standard series integrated protection device reliably protects the pump, in all settings, against overtemperature, excess current draw and rotor locking. Advantage: No external motor protection switch is required. The instructions for electrical power connections published by the local power supply companies are to be taken into account. If a motor protection switch is present in the electrical installation in cases of replacements and can not be bypassed, for example, then it is to be set to the max. current allowed by the specifications listed on the nameplate.

Manual operation Control button The Wilo-Stratos is operated by means of tried-and-tested Red Button technology (1single-button operation). The important basic functions can be set easily and safely, directly at the pump. All-way (non-position-dependent) display Important information during pump operation can at all times be obtained from the front-readable pump display screen with its position-independent display. Extension of the manual operating facilities for wireless communication can be obtained from the Wilo-IR-Monitor Operating and Service Unit.

Automatic air venting Air venting from the rotor space is effected automatically by the filter and flow channel system. As the pumping medium flows into the rotor space, a filter plug in the shaft and a filter disc in the bearing plate reduce infiltration by miniscule abrasive particles. The seal between impeller and bearing plate prevents dirt from accumulating in the A-bearing gap on the motor side.

Bearing plate Impeller

Fig.: All symbols can be read in horizontal or vertical set-up installation

Lip seal

A-bearing

24

Subject to change without prior notice 09/2006 WILO AG

Planning Guide High-Efficiency Pumps

Control modes

Operating modes

Control mode 'p-c In the 'p-c control mode, the electronics circuitry maintains the differential pressure generated by the pump constant at the setpoint value Hs over the permitted flow-rate range.

Auto operating mode (setback function) 130

65

Power consumption

60

50

80

40

H max

60

30

Hs

40

20

Feed temperature

10

0 12:00

18:00

0:00

6:00

12:00

18:00

0:00

6:00

12:00

Potable water circulation

20

H min

Power consumption [%]

Feed temperature [°C]

120

100

H

Heating, Air-conditioning, Cooling

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

0 18:00

Time

Q

Fig.: Measurement of an electronic pump with automatic setback mode

Fig.: Control mode 'p-c

Control mode 'p-v In the 'p-v control mode, the electronic circuitry varies the differential pressure to be maintained by the pump on a linear basis between Hs and 1e2 Hs. The setpoint differential-pressure value H varies with the flow volume Q.

H

H max

The patented setback feature, by means of fuzzy control, further optimises the power input requirements of the pump during periods of low-load demand on heating systems. During periods where there is no pump performance (e.g. reduction of feed temperature by weather-/time-prompted heating controller) the pump performance is set back to a reduced constant speed. Advantage: This operating mode offers further savings of up to 25 % compared with previous stepless heating circulating pumps.

Hs 1

/2 Hs

Solar thermal

Manual control mode This operating mode deactivates the control function in the electronics module. The pump speed can be manually set to a constant value (setting range, see pump motor data).

H min Q

Service/Accessories, Systems

Fig.: Control mode 'p-v

Control mode 'p-T In the 'p-T control mode (programmable only with the IR-Monitor) the electronics circuitry varies the setpoint differential pressure value to be maintained by the pump as a function of the measured fluid temperature. This temperature-prompted differential-pressure control mode can be used in constant-volume (e.g. one-pipe systems) and variable-flow systems with varying feed temperature. Conversely, the 'p-T control mode supports condensing-boiler technology, provided the pump is installed in the return pipe of the system.

Switchgears and Control Devices Pump Management Systems

Hs

Hs

H s max

Hs var. H s min

T min

T max

T med

Q min

Q max

Q

Fig.: Control mode 'p-T

Wilo Catalogue A1 - Circulating pumps in glandless design

25

Planning Guide High-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD DDC operating mode In this mode the actual/setpoint level assessment required for control is referred to a remote controller. The Wilo-Stratos receives an analogue signal (0 - 10V) from the external controller as the manipulated variable. The current speed is shown on the pump display, manual operation of the pump is deactivated. Required accessory: IF-Modul Stratos (also see chapter “Pump Management Systems”). n[1/mín] n max

n min

Off 1

2

3

10U[V]

Remote setpoint adjustment The setpoint value for internal differential-pressure control ('p-c, 'p-v) is preset for the Wilo-Stratos by way of an analogue signal 0 10 V. Required accessory: IF-Modul Stratos (also see chapter “Pump Management Systems”).

Collective fault signal SSM A standard-equipped potential-free normally closed contact in accordance with VDI 3814 is provided for collective fault signalling. Contact rating: 250 VAC, 1A Contacts are closed under the following conditions: - the pump has zero current, - no apparent fault is present, - total breakdown of the control module Contacts open under the following conditions: - the pump is activated and one of the following faults exists: Motor overtemperature Control module overtemperature excess current draw Locking of shaft Short circuit and fault to ground Faulty contact between motor/module Mains undervoltage Mains overvoltage

Accessories IF-Modul Stratos LON (also see chapter “Wilo-Control Pump Management Systems”). Retrofittable module with serial LON interface for connection to LON networks and double pump interface for communication with another IF-Modul PLR. IF-Modul Stratos PLR (also see chapter “Wilo-Control Pump Management Systems”). Retrofittable module with serial PLR interface for connection to BA building automation via Wilo interface converter or on-site coupling modules and double pump interface for communication with another IF-Modul PLR.

H[m] H max

H min

Off

Aus

1

2

3

10U[V]

IF-Modul Stratos Ext. Aus (also see chapter “Wilo-Control Pump Management Systems”). Retrofittable module with control input “Overriding Off”, control input 0 - 10 V and double pump interface for communication with another IF-Modul PLR.

BA linkup The Wilo-Stratos pump features standard and optional interfaces for linkups to external monitoring units (e.g. BA building automation or DDC stations).

IF-Modul Stratos Ext. Min. (also see chapter “Wilo-Control Pump Management Systems”). Retrofittable module with control input “Overriding Min.” (setback mode without autopilot), control input 0 - 10 V and double pump interface for communication with another IF-Modul PLR. IF-Modul Stratos SBM (also see chapter “Wilo-Control Pump Management Systems”). Retrofittable module with collective run signal “SBM”, control input 0 - 10 V and double pump interface for communication with another IF-Modul SBM.

26

Subject to change without prior notice 09/2006 WILO AG

Planning Guide High-Efficiency Pumps

Twin-head pump management

Infrared monitoring

The new high-efficiency pumps are suitable to operate under automatic twin-head pump management without the use of external switchgears: Required accessory: 2 pc. IF-Modul Stratos (for possible module combinations, see catalogue section “Wilo-Control Pump Management Systems”). The following operating modes are possible thanks to intelligent twin-head pump management with one Wilo-Stratos-D twin-head pump or two Wilo-Stratos single-head pumps.

Wilo-Stratos pumps are equipped with a powerful IR interface for wireless remote operation control and fault diagnosis.

1400

Solar thermal

Activation of peakload operation

800

Synchronised operation (2 pumps) 600

Q*

400

Service/Accessories, Systems

P 1[W]

Application in compact manifolds In narrow and low-clearance situations the control module can be put in a vertical position by turning the motor. Dimension b4 serves as the minimum clearance (x) for application of thermal insulation shells (see chapter “Dimensions, Weights”).

1200

1000

All the basic functions of the Stratos pumps can be manually adjusted easily and directly at the pump (1-button operation). Numerous additional functions and information are available with the Wilo-IR-Monitor Operating and Service Unit. The main operating function of the IR-Monitor corresponds to those at the pump itself. It is however supplemented by some important additional functions which essentially exceed those available at the pump. The Wilo-IR-Monitor operating and service unit for: - inaccessibly installed pumps - comprehensive information - special settings/control modes for special requirements - protection against unauthorised access - Rotation test unit for all kinds of pumps and IEC standards motors

Potable water circulation

- Standby operation The model-specific pump performance is provided by one pump, the other pump remains available on standby for time changeover (24hours of pure operating time) or fault-actuated switchover. - Efficiency-optimised peak-load operation For the peak duty operating mode the specified hydraulic duty is covered by the two units of the twin-head pump operating in parallel. During low load operation (the base-duty pump only operating) the trailing pump is ready for standby operation. It is automatically additionally started on efficiency-optimised operation if load conditions require a higher pump performance. From this point onwards both pumps will be synchronously run up to their max. speed (rated motor speed). A time-sensitive pump alteration feature (24 hours of pure operating time) allocates the basic-load function to the different pumps in alteration. This operating mode (load-sensitive On/Off control) achieves further energy savings compared to the conventional peakload operation.

Heating, Air-conditioning, Cooling

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Q* = Efficiency-optimised cut-in and out 200

0 05

10

15

20

25

30

35

40

Q [m 3/h]

Switchgears and Control Devices Pump Management Systems

Fig.: Simplified illustration, installation dimensions of additional fittings must be allowed for.

Wilo Catalogue A1 - Circulating pumps in glandless design

27

Planning Guide High-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD Installation and electrical connection Installation of Wilo-Stratos pumps is uncomplicated as the flanges are freely accessible, due to the positioning of control module and the frontal access to the terminal box. The pump and module installation positions provide for highly variable installations. All high-efficiency pumps of the Wilo-Stratos/Stratos-Z/Stratos-D/ Stratos-ZD series can be connected to the following voltages and frequencies: 1~230 V ± 10%, 50/60 Hz 3~230 V ± 10%, 50/60 Hz

Permitted installation positions Single-Head Pumps

g

p

p

Twin-head pumps

Operation on residual-current devices (RCD) Operation of the Wilo-Stratos on residual-current devices in accordance with DIN EN 1-61008 is permitted without any impairment of RCD function (DIN VDE 0160). Suitable RCD circuit-breakers are identified by or .

28

Subject to change without prior notice 09/2006 WILO AG

Planning Guide High-Efficiency Pumps

Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST

Motor protection

Fluid temperature range of +15 °C to +110 °C at ambient temperatures of 0 °C to a max. of + 40 °C.

The standard series integrated protection device reliably protects the pump, in all settings, against overtemperature, excess current draw and rotor locking. Advantage: No external motor protection switch is required. The instructions for electrical power connections published by the local power supply companies are to be taken into account. If a motor protection switch is present in the electrical installation in cases of replacements and can not be bypassed, for example, then it is to be set to the max. current allowed by the specifications listed on the nameplate.

Heating application On account of its corrosion-resistant red bronze pump housing, the Wilo-Stratos ECO in its RG version are particularly suitable for systems subject to the possible ingress of oxygen, e.g. floor heaters with heating surfaces composed of plastic piping.

Heat insulation with heating applications In order to prevent thermal losses through the pump housing, WiloStratos ECO series single-head pumps (except Stratos ECO-ST) are standard-equipped with thermal insulation shells.The EPP material used (foamed polypropylene), has the following properties: - Environmental compatibility: easily recyclable - Heat resistance: up to 120 °C - Transmission coefficient: 0.04 W/mK in accordance with DIN 52612 - Flammability: Class B2 in accordance with DIN 4102 (normal flammability) In Germany, normally flammable materials can, in accordance with fire protection regulations, be used in boiler rooms as long as a minimum distance of 20 cm from the burner is maintained.

Utilisation of potable water circulation (Wilo-Stratos ECO-Z, ECO-Z-BMS) Pumps used in potable water circulation systems are subject to specific requirements which are satisfied by the Wilo-Stratos ECO-Z and ECO-Z-BMS Series: - The fluids involved are potable water and water for food businesses in accordance with the TrinkwV 2001 (German Potable Water Ordinance). The design of the pumps take into account calcification in such a way as to permit an overall carbonate hardness of 20°d at a max. fluid temperature of +65 °C.

Heating, Air-conditioning, Cooling

Temperature range

Fields Of application

Solar thermal

The Wilo-Stratos ECO, ECO-BMS, ECO-Z, ECO-Z-BMS and ECO-ST series can be utilised as high-efficiency pumps in circulation systems for heating and in solar heating systems in 1-6-family houses.

Air venting from the rotor space is effected automatically by the filter and flow channel system. As the pumping medium flows into the rotor space, a filter plug in the shaft and a filter disc in the bearing plate prevent the ingress of the smallest abrasive particles. The seal between impeller and bearing plate prevents dirt from accumulating in the A-bearing gap on the motor side. Advantage: The automatic venting of the rotor space is accelerated, thus reducing the times of dry-running and of air venting noise. Advantage: Damage to the radial bearing or to the can is avoided through this filtering-out process.

Potable water circulation

Automatic air venting

Manual operation Control button All versions of the Wilo-Stratos ECO series are operated using the proven red-button technology (1-button operation). The important basic functions can thus be safely and comfortably set and adjusted.

Service/Accessories, Systems

The Wilo-Stratos ECO series with the variants Stratos ECO-BMS, ECO-Z, ECO-Z-BMS and ECO-ST supplement the previously described Wilo-Stratos series with the following advantages: - energy savings of up to 80% compared with standard pumps - Stratos ECO, ECO-BMS, ECO-Z and ECO-Z-BMS version for all heating systems in the temperature range +15 °C to +110 °C - Stratos ECO-ST version for solar thermal systems in the temperature range +15°C to +110°C - automatic adjustment of pump performance to continually changing hydraulic system load conditions - preventing flow noise - reliability and comfort during installation and operation

- All plastic parts that come into contact with the pumped liquid are in conformance with KTW recommendations. - The differential-pressure control mode 'p-v allows automatic adjustment of pump performance in variable volumetric-flow potable water circulation systems with thermostatically controlled line shutoff valves.

Control mode 'p-v In the p-v control mode, the differential pressure setpoint is raised linearly above the permissible volume flow range by between ½Hs and Hs. The differential pressure generated by the pump is regulated to the respective differential pressure setpoint.

H

H max

Switchgears and Control Devices Pump Management Systems

Wilo-Stratos ECO, Stratos ECO-BMS, Stratos ECO-Z, Stratos ECO-Z-BMS, Stratos ECO-ST

Hs 1

/2 Hs

H min Q

Fig.: Control mode 'p-v

Wilo Catalogue A1 - Circulating pumps in glandless design

29

Planning Guide High-Efficiency Pumps

Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST Auto operating mode (setback function) 130

65

Power consumption

60

100

50

80

40

60

30

40

20

Feed temperature

20

10

0 18:00

0:00

6:00

Power consumption [%]

Feed temperature [°C]

120

12:00

Control input 0 - 10 V In this mode the actual/setpoint level assessment required for control is referred to a remote controller. An analogue signal (0 - 10 V) is fed to the Wilo-Stratos ECO-BMS/ECO-Z-BMS and ECO-ST from the external controller as manipulated variable. As an alternative, a fixed speed can be set locally at the red button.

12:00

18:00

0:00

6:00

12:00

0 18:00

Time

Fig.: Measurement of an electronic pump with automatic setback mode

The patented setback feature, by means of fuzzy control, further optimises the power input requirements of the pump during periods of low-load demand for heating systems. During periods where there is no pump performance (e.g. reduction of feed temperature by weather-/time-prompted heating controller) the pump performance is set back to a reduced constant speed. Advantage: This operating mode offers further savings of up to 25 % compared with previous stepless heating circulating pumps.

Control input External OFF Input for potential-free NC contact. The pump operates under auto control when the contact is closed. An open contact stops the pump.

Building automation (BA) connection (with Stratos ECO-BMS, ECO-Z-BMS and ECO-ST) The Wilo-Stratos ECO-BMS, ECO-Z-BMS and ECO-ST versions are standard-equipped with a collective fault signal, the External OFF function and the control input 0 - 10 V for connection with external monitoring units (e.g. Building Automation BA or DDC installations). Collective fault signal SSM A potential-free normally closed contact in accordance with VDI 3814 is provided as standard for collective fault signalling. Contact rating: 250 VAC, 1A Contacts are closed under the following conditions: - the pump has zero current, - no apparent fault is present, - total breakdown of the control module Contacts open under the following conditions: - the pump is activated and one of the following faults exists: - motor overheating - overtemperature control module - excess current draw - blocking of the shaft - short circuit and fault to ground - faulty contact between motor/module - mains undervoltage - mains overvoltage

30

Subject to change without prior notice 09/2006 WILO AG

Planning Guide Energy-Saving Pumps

Wilo-Star-E, Wilo-TOP-E, TOP-ED

Automatic deblocking function

E 15 (25/30)/1-3

•

•

E 15 (25/30)/1-5

Autopilot

“Safety control”

• •

Wilo-Star-E Hs

¨p-c

Hs

3/ 4 Hs

¨p-v

1/ 2 Hs

– –

• •

Heating, Air-conditioning, Cooling Potable water circulation

Automatic electronics fail-safe

Control Modes

Fault-signal option

H

Standards Wilo energy-saving pumps are distinguished by tried-and-tested standards such as “Red Button” technology for practical delivery head presetting.

“Red Button” technology

Wilo-Star-E auto control technology

“Autopilot” automatic setback mode With the standard series integrated Autopilot Wilo is the first pump manufacturer world-wide to offer a fully automatic self-teaching setback mode for small electronically controlled pumps with screwed connections. The patented setback process by fuzzy control enables further optimisation on the power input demand of the pump under low-load conditions of the heating system. When the heating water reaches a specific lower temperature (e.g. reduction of feed temperature by weather-/time-prompted heating controller), the pump is run down to a reduced constant speed. This operating mode features further savings of up to 25% in comparison with previous steplessly adjustable pumps.

Thermal insulation as standard

Wilo-Star-E Series energy-saving pumps cover the entire performance range for single dwellings to six-family apartment houses. Wilo-Star-E Series energy-saving pumps cover the entire small performance range of standard non-auto-controlled pumps. The Wilo-Star-E.../1-3 offers the option of setting the setpoint delivery head values between 0.5 m and 3 m. With the Wilo-Star-E.../1-5, stepless settings are possible between 1 and 5 m differential pressure (delivery head). The Wilo-Star-E.../1-3 is very well suited for covering the heat-consumption requirements in single- and two-family houses (90% of all application cases). The Wilo-Star-E.../1-5 is suitable for all other more complex heating systems and for low-temperature and condensing-boiler systems. Wilo-Star energy-saving pumps can be used in all conventional pipe systems (one- and two-pipe systems).

Automatic setback with Fuzzy electronics

Wilo-Star-E (EasyStar) Series

– –

Solar thermal

• = available, – = not available Q

Service/Accessories, Systems

Control mode 'p-constant ('p-c): In the 'p-c control mode, the electronics circuitry maintains the differential pressure generated by the pump constant at the setpoint value Hs over the permitted volume flow range. Control mode 'p-variable ('p-v): In the 'p-v control mode, the electronic circuitry varies the differential pressure to be maintained by the pump on a linear basis between Hs and 1/2 Hs. The setpoint differential-pressure value H varies with the flow volume Q.

'p-v

Pipe connection

'p-c

Wilo-Star-E

Delivery head Steplessly adjustable with a “turn”

E 15 (25/30)/1-3

–

•

0.5 - 3.0 m

DN 15 (25/30)

–

E 15 (25/30)/1-5

–

•

1.0 - 5.0 m

DN 15 (25/30)

–

Thread

Flange

Switchgears and Control Devices Pump Management Systems

Control mode

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

31

Planning Guide Energy-Saving Pumps

Wilo-Star-E, Wilo-TOP-E, TOP-ED Wilo-TOP-E/-ED Series The world’s first electronically controlled circulating pump with standard integrated display screen and manual control panel (single button operation). It comes as standard with the unique, patented “Autopilot” automatic setback control facility based on the latest cutting-edge Fuzzy technology. Without the need for external switchgears, automatic stepless differential-pressure control offers: - Energy savings of up to 50 % and thus reduced operating costs and reduced CO2 emissions - Elimination of noises from thermostatic valves. The Wilo-TOP-E Series covers the entire performance range from Rp 1 to DN 100 and is suitable for a fluid temperature of up to Tmax = 110 °C.

Control operation Stepless differential pressure control according to the pre-set setpoint value. Combined operating and display panel directly on the terminal box for: - selection of different control modes - setpoint adjustment in m (the lower setpoint value is 1 m) - indication of the actual operating condition on a graphical display - logging of fault and alarm signals. Control mode 'p-c In the 'p-c control mode, the electronics circuitry maintains the differential pressure generated by the pump constant at the setpoint value Hs over the permitted flow-rate range. H

Manual operation The manual operating panel serves to parameterise the basic functions of Wilo-TOP-E/-ED pumps: - On/Off control - Control mode ('p-c, 'p-v, manual control mode) - Differential pressure setpoint - Automatic setback to minimum speed - Twin-head pump function (main/standby or parallel operation) All operating states as well as a wide range of fault and alarm signals (fault signals result in immediate shutdown) are indicated directly in the standard series pump display.

H max Hs

H min Q

Fig.: Control mode 'p-c

Control mode 'p-v In the 'p-v control mode, the electronic circuitry varies the differential pressure to be maintained by the pump on a linear basis between Hs and 1e2s. The setpoint differential-pressure value H varies with the flow volume Q.

auto H

m

on H

Fig.: Manual operation level (pump display and operating button) H max Pump under auto control Pump at min. speed Automatic setback operation

auto

Current set point level Parallel operation

+

/

Standby operation

½Hs

Unit, motor speed

H min

Keyboard lock GLT communication

H

Control mode Dp-c Control mode Dp-v Control mode (n-const.) Control mode Dp-T

RPM m x100

10V on off

Hs

Unit, delivery head

Pump Off

Q

Fig.: Control mode 'p-v

Pump On Analog input 0-10 V

Fig.: Symbols featured in pump display

Control technology The single and three-phase motors of the Wilo-TOP-S Series serve as the basis for the Wilo-TOP-E Series, the latter utilising the optimised hydraulics and motor design of the Wilo-TOP-S Series.

32

Subject to change without prior notice 09/2006 WILO AG

Planning Guide Energy-Saving Pumps

Wilo-Star-E, Wilo-TOP-E, TOP-ED

RPM x100

on

The manual control mode deactivates the control in the electronics module. The pump speed can be manually set to a constant value between 800 and 2,800 1/min.

Hs

Hs

Manual control mode Heating, Air-conditioning, Cooling

Control mode 'p-T In the 'p-T control mode (programmable only with the IR-Monitor) the electronics circuitry varies the setpoint differential pressure value to be maintained by the pump as a function of the measured fluid temperature. This control mode can be applied in conjunction with constant-volume (e.g. one-pipe) systems and variable-flow systems with modulating feed temperature control. Conversely, the 'p-T control mode supports condensing-boiler technology, provided the pump is installed in the return pipe of the system.

Hs max Hs var .

T min

T max

Q min

TMed

Wilo-TOP-E/-ED pumps have standard series and optional interfaces for connection to external monitoring units (e.g. DDC/BA).

Q

Q max

Potable water circulation

BA linkup

Hs min

Fig.: Control mode 'p-T

130

65

Power consumption

60

100

50

80

40

60

30

40

20

Feed temperature

20

10

0 12:00

18:00

0:00

6:00

Power consumption [%]

Feed temperature [°C]

120

12:00

18:00

0:00

6:00

12:00

0 18:00

Time

Collective fault signal SSM All Wilo-TOP-E/-ED Series pumps are equipped with a potential-free contact (NC contact in accordance with VDI 3814) for collective fault signalling. Contact rating - min. permissible: 12 V DC, 10 mA, - max. permissible: 250 V AC, 1 A. Any fault, due to any one of the following causes, will be signalled by the collective fault signal: - motor overtemperature - module overtemperature - excess current draw - blocking - short circuit and fault to ground A power failure or a total electronics breakdown will not be assessed as such, the pump will restart automatically following restoration of power.

Solar thermal

“Autopilot” automatic setback mode

Fig.: Measurement of an electronic pump with automatic setback mode

Control input Overriding Off To enable deactivation by external control units, Wilo-TOP-E/-ED pumps are equipped with an “Ext. Aus” control input, starting with a rated motor output of P2 = 350 W. The control input received here overrides all other control commands (contacts open: pump off). Wilo-TOP-E/-ED pumps with lower rated outputs can be switched off directly via the mains power cable.

Service/Accessories, Systems

The patented setback feature, by means of fuzzy control, further optimises the power input requirements of the pump during periods of low-load demand for heating systems. During periods where there is no pump performance (e.g. reduction of feed temperature by weather-/time-prompted heating controller) the pump performance is set back to a reduced constant speed. This operating mode offers further savings of up to 25 % compared with previous stepless heating circulating pumps.

Analogue input 0 - 10 V

Switchgears and Control Devices Pump Management Systems

RPM x100

10V on

Wilo Catalogue A1 - Circulating pumps in glandless design

33

Planning Guide Energy-Saving Pumps

Wilo-Star-E, Wilo-TOP-E, TOP-ED In the manual control mode, the speed of Wilo-TOP-E/-ED pumps starting with a rated motor output of P2 = 350 W can be adjusted as a function of an external control voltage (0 - 10 V). The electronics module control is deactivated in such case.

Efficiency-optimised peak-load operation 1400

1200

Activation of peakload operation

1000

P 1[W]

n[1/mín] n max

800

Synchronised operation (2 pumps) 600

Q*

400

Q* = Efficiency-optimised cut-in and out

200 n min

0 0

Off 1

2

3

5

10

“IF-Modul” serial interface The Wilo-IF-Modul can optionally be retrofitted to the terminal boxes of Wilo-TOP-E/-ED pumps. The Wilo-IF-Modul makes available extensive operating data on the Wilo-TOP-E/-ED pumps. These data can then be communicated by means of the Wilo-specific serial digital PLR interface of the IF-Modul PLR via a two-wire connection and interface converters or company-specific coupling modules to modern building-automation systems (BA). The IF-Modul LON can be used to transmit these data also via a twowire connection through a non-manufacturer-specific, open LONWORKS network to modern BA systems.

Twin-head pump management The new electronically controlled pumps feature an integrated twinhead pump management without using external switchgears. Required accessory: 2 pcs. IF-Modul. The following operating modes can be achieved by intelligent twinhead pump management with one Wilo-TOP-ED pump or two WiloTOP-E pumps: Main/standby operation The model-specific pump performance is provided by either one of the two pumps, the second pump remaining on standby ready for time- (24 h) or fault-actuated switchover. Parallel operation The model-specific pump performance is covered by the two units of the twin-head pump operating in parallel. The power adjustment is achieved by synchronous operation of both pumps.

15

20

25

30

35

40

Q [m 3/h]

10U[V]

Fig.: Efficiency-optimised peak-load operation (here: Wilo-TOP-ED 50/1-7; 'p-c; Hs = 2 m)

For peak duty operating mode, the specified hydraulic duty is covered by the two units of the twin-head pump operating in parallel. During low load operation (the base-duty pump only operating) the trailing pump is ready for standby operation. It is automatically additionally started on efficiency-optimised operation if load conditions require a higher pump performance. Efficiency-optimised cut-in takes place when the sum total of the power consumptions P1 of both pumps is lower than the power consumption P1 of one pump. From this point onwards both pumps will be synchronously run up to their max. speed (rated motor speed). Time-sensitive pump duty cycling (24 h operating period) alternately allocates the basic-load function to the pumps. This operating mode (load-sensitive On/Off control) achieves further power savings compared to the conventional peak-duty operation.

Infrared monitoring TOP-E/-ED pumps are equipped with a powerful IR interface for wireless remote control and remote diagnosis. All basic functions of TOP-E/-ED pumps can be simply set and adjusted directly at the pump by means of the manual operating panel (single-button operation). With the Wilo-IR-Monitor operating and service unit a number of additional functions and information comes to hand. The main operating function of the IR-Monitor corresponds to operation at the pump itself. It is however supplemented by some important additional functions which essentially exceed those available at the pump.

Operation on residual-current devices (RCD) Operation of the Wilo-TOP-E/-ED Series on residual-current devices in accordance with DIN EN 61008-1 is permitted without any impairment of RCD function (DIN VDE 0160). Suitable RCD circuit-breakers are identified by or .

34

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Planning Guide

Energy-Saving Pumps

Wilo Catalogue A1 - Circulating pumps in glandless design

35

Heating, Air-conditioning, Cooling Contents

Heating, Air-conditioning, Cooling High-Efficiency Pumps

Wilo-Stratos ECO, Stratos, Stratos-D Series overview

40

Wilo-Stratos ECO

44

Equipment/Function

44

Pump Curves

46

Terminal Diagrams, Motor Data

47

Dimensions, Weights

48 50

Equipment/Function

42

Technical Data

50

Pump Curves

54

Terminal Diagrams, Motor Data

61

Dimensions, Weights

62

Wilo-Stratos-D

64

Equipment/Function

64

Technical Data

66

Pump Curves

68

Terminal Diagrams, Motor Data

73

Dimensions, Weights

74

Wilo-Star-E, TOP-E, TOP-ED Series overview Wilo-Star-E

76 76 80

Equipment/Function

78

Technical Data

80

Pump Curves

82

Terminal Diagrams, Motor Data

83

Dimensions, Weights

84

Wilo-TOP-E

86

Equipment/Function

78

Technical Data

86

Pump Curves

88

Terminal Diagrams, Motor Data

93

Dimensions, Weights

94

Wilo-TOP-ED

36

42

Technical Data

Wilo-Stratos

Energy-saving Pumps

40

96

Equipment/Function

96

Technical Data

98

Pump Curves

100

Terminal Diagrams, Motor Data

104

Dimensions, Weights

105

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Contents

Heating, Air-conditioning, Cooling

Standard Pumps

Technical Data

112

Pump Curves

114

Terminal Diagrams, Motor Data, Dimensions, Weights

115

Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL

Wilo-SE, Wilo-TOP-S, Wilo-TOP-D Series overview Wilo-RP, Wilo-P Series overview Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW Series overview Wilo-DOP Series overview Wilo-Star-RS

116 116 118 118 120 120 122 122 124 124 132

Equipment/Function

126

Technical Data

132

Pump Curves

134

Terminal Diagrams, Motor Data

135

Dimensions, Weights

136

Wilo-AXL Equipment/Function

138 126

Technical Data

138

Pump Curves, Terminal Diagrams, Motor Data

140

Dimensions, Weights

141

Wilo-TOP-RL

142

Equipment/Function

126

Technical Data

142

Pump Curves

144

Terminal diagram, motor data

145

Dimensions, Weights

146

Wilo-SE

Heating, Air-conditioning, Cooling

110

Series overview

Wilo Catalogue A1 - Circulating pumps in glandless design

110

Equipment/Function

Potable water circulation

Wilo-Smart

108

Solar thermal

Series overview

108

Service/Accessories, Systems

Wilo-Smart

Switchgears and Control Devices Pump Management Systems

Automatic Pumps

148

Equipment/Function

126

Technical Data

148

Pump Curves

150

Terminal diagram, motor data

151

Dimensions, Weights

152

37

Heating, Air-conditioning, Cooling Contents

Heating, Air-conditioning, Cooling Standard pumps (Continued)

Wilo-TOP-S

154

Equipment/Function

129

Technical Data

154

Pump Curves

158

Terminal Diagrams

167

Motor data

168

Dimensions, Weights

171

Wilo-TOP-D

174

Equipment/Function

129

Technical Data

174

Pump Curves

176

Terminal Diagrams

178

Motor data

179

Dimensions, Weights

180

Wilo-RP

182

Equipment/Function

129

Technical Data

182

Pump Curves

184

Terminal Diagrams

185

Motor data

186

Dimensions, Weights

187

Wilo-P

188

Equipment/Function

129

Technical Data

188

Pump Curves

190

Terminal Diagrams

194

Motor data

194

Dimensions, Weights

196

Wilo-Star-RSD Equipment/Function

198

Technical Data

202

Pump Curves

204

Terminal Diagrams, Motor Data, Dimensions, Weights

205

Wilo-TOP-SD

38

202

206

Equipment/Function

198

Technical Data

206

Pump Curves

210

Terminal Diagrams, Motor Data

222

Dimensions, Weights

225

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Contents

Heating, Air-conditioning, Cooling

Equipment/Function

198

Technical Data

228

Pump Curves

230

Terminal Diagrams, Motor Data

232

Dimensions, Weights

233

Wilo-DOP

Heating, Air-conditioning, Cooling

228

234

Equipment/Function

198

Technical Data

234

Pump Curves

236 241

Motor data

242

Dimensions, Weights

243

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Terminal Diagrams

Potable water circulation

Wilo-SE-TW

Wilo Catalogue A1 - Circulating pumps in glandless design

39

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Stratos ECO, Stratos, Stratos-D

H [m]

Series: Wilo-Stratos ECO

5

Wilo-Stratos ECO

BMS

25(3

0)1-

4

5

25(30)1

3

-3

2 1 0 0

sion: xpan 25/1-5 e s e i Ser os ECO S Strat rsion BM in VeVersion L and

0,5

1

1,5

2

2,5 Q[m³/h]

> Single-head pumps: • Electronically controlled circulating pumps with screwed connection > Application: • High efficiency pump especially for singleand two-family houses, as well as for two to six-family houses. For hot water heating systems of all kinds. > Special features: • Obtainable with pump housing in red bronze in Version …RG • Can be connected to building automation devices in Version …BMS (with Building Management System) • Obtainable as a ventilation pump in Version …L

Series: Wilo-Stratos > Single-head pumps: • Electronically controlled circulating pumps with screwed or flanged connection > Applications: • Hot-water heating systems of all kinds, air conditioning, closed cooling circuits, industrial circulating systems

Series: Wilo-Stratos-D > Twin-head pumps: • Electronically controlled circulating pumps with flanged connection > Application: • Hot-water heating systems of all kinds, air conditioning, closed cooling circuits, industrial circulating systems

40

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Stratos ECO, Stratos, Stratos-D

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function . . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data:. . . . • Dimensions, Weights: . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6/29 42 44 46 47 48 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data:. . . . • Dimensions, Weights: . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6/22 42 50 54 61 62 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data:. . . . • Dimensions, Weights: . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6/22 64 66 68 73 74 325 351

421 Potable water circulation

> Product advantages: • Energy savings up to 80 % over standard pumps • Optimal handling through front operation, variable installation positions • Standard-equipped heat insulation for heating and potable water applications • automatic setback mode (Autopilot) • Minimum electrical power consumption: only 5.8 W • Very high starting torque for secure starting

Heating, Air-conditioning, Cooling

Series: Wilo-Stratos ECO

421

Service/Accessories, Systems

> Product advantages: • Energy savings up to 80 % over standard pumps • Optimal handling through frontal operation and frontal access to the terminal room, variable installation positions, all-way (non-position-dependent) display, combination flange • Standard series thermal insulation for heating applications • Utilisation in cooling/air-conditioning systems possible without ambient temperature restrictions • Manifold interfaces through retrofittable IF-Modul

Solar thermal

Series: Wilo-Stratos

> Product advantages: • Energy savings up to 80% over standard pumps • Optimal handling through frontal operation and frontal access to the terminal room, variable installation positions, all-way (non-position-dependent) display, combination flange • Utilisation in cooling/air-conditioning systems possible without ambient temperature restrictions • System expansion through retrofittable communication modules LON, PLR, DP, etc. • Integrable twin-head pump management via retrofitted IF-Modul • Main/standby operation with fault-dependent switchover • Efficiency-optimised peak-load operation

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

Series: Wilo-Stratos-D

421

41

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Equipment/Function Wilo-Stratos ECO, Wilo-Stratos Wilo-Stratos ECO

Wilo-Stratos

Speed-stage switching

–

–

Manual control mode (n=constant)

•

Operating modes

(only Stratos ECO...-BMS) 'p-c for constant differential pressure

•

•

(only Stratos ECO...-BMS)

•

'p-v for variable differential pressure

•

•

'p-T for temperature-prompted differential pressure

–

•

Manual functions Setting the operating mode

• (only Stratos ECO...-BMS)

Setting the differential-pressure setpoint Setting to “Autopilot” (automatic setback mode) Setting the pump to ON/OFF

• • • (only Stratos ECO...-BMS)

Setting the speed (manual setting mode)

• (only Stratos ECO...-BMS)

Setting the speed stages

• • • • •

–

–

Stepless power adjustment depending on the operating mode

•

•

“Autopilot” automatic setback mode

• • •

Safety control

• • • •

–

Full motor protection with integrated trip electronics

–

•

Automatic functions

Deblocking function Soft start

External control functions Control input “Overriding Off” Control input “Overriding Min”

•

•

(only Stratos ECO...-BMS)

Possible with Stratos IF-Modul (accessory)

–

• Possible with Stratos IF-Modul (accessory)

Control input “Analogue in 0- 10 V” (remote speed adjustment)

•

•

(only Stratos ECO...-BMS)

Possible with Stratos IF-Modul (accessory)

Control input “Analogue in 0- 10 V” (remote setpoint adjustment)

•

•

(only Stratos ECO...-BMS)

Possible with Stratos IF-Modul (accessory)

–

–

Signal and display functions Single/collective fault signal (potential-free NC contact) Collective fault signal (potential-free NC contact)

• (only Stratos ECO...-BMS)

Individual run signal (potential-free NO contact)

–

• • Possible with Stratos IF-Modul (accessory)

• = available, – = not available

42

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Equipment/Function Wilo-Stratos ECO, Wilo-Stratos Wilo-Stratos ECO

Wilo-Stratos

–

–

Thermal winding contact (WSK, potential-free NC contact) Fault light

• (only Stratos ECO...-BMS)

•

Direction-of-rotation telltale lamp

–

–

LC display for showing pump data and fault codes

–

•

–

•

Heating, Air-conditioning, Cooling

Signal and display functions (Continued)

Data exchange

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules Serial digital LON interface for connection to a LONWORKS network

–

•

Potable water circulation

Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor)

Possible with Stratos IF-Modul (accessory) –

• Possible with Stratos IF-Modul (accessory)

Twin-head pump management (twin-head pump or 2 single-head pumps) Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

–

Addition operation (efficiency-optimised peak-load cut-in and out)

–

• Various combinations with Stratos IF-Modul (accessories) possible

• Various combinations with Stratos IF-Modul (accessories) possible

Equipment/Scope of delivery (threaded pipe union pumps with P2 < 100 W)

Double switchover valve in pump housing

–

–

Cable entry possible on both sides

• • •

–

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

(only Stratos ECO-L)

– –

Slot for optional extensions with Wilo-IF-Moduls

–

•

Blocking current-proof motor

• • • •

–

Including washers for flange bolts (for connections with nominal connection diameters DN 32 mm - DN 65 mm)

–

•

Incl. 1.8 m power cable with grounding plug

–

–

Integrated non-return valve

–

–

Integrated ball shutoff valve

–

–

Including time switch

–

–

Particle filter

•

•

Including seals for threaded connection (loose) Including installation and operating instructions Including thermal insulation

Service/Accessories, Systems

Wilo quick connection with spring clips

Solar thermal

•

•

• • •

Switchgears and Control Devices Pump Management Systems

Wrench attachment point on pump body

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

43

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos ECO Wilo-Stratos ECO ... 25/1-3

25/1-5 25/1-5 BMS -L 25/1-5

25/1-5-130

25/1-5 RG

30/1-3

30/1-5

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol content require rechecking of the pumping data)

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

3

5

5

5

3

5

2,5

2,5

2,5

2,5

2,5

2,5

Approved fluids (other fluids/media on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C]

+ 15 to + 110 + 15 to + 95

Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] at max. ambient temperature +40 °C in short-term operation 2 h [°C]

–

–

–

–

–

–

–

–

–

–

–

–

Maximum permissible total hardness in potable water- circulation systems [°d]

–

–

–

–

–

–

Standard version with nominal pressure, p max [bar]

10

10

10

10

10

10

Special version with nominal pressure, pmax [bar]

–

–

–

–

–

–

Screwed connection Rp

1

1

1

1

11/4

11/4

Nominal connection diameter flange DN

–

–

–

–

–

–

Flange for mating flange PN 6, standard version

–

–

–

–

–

–

Flange for mating flange PN 16, special version

–

–

–

–

–

–

Combination flange PN6/10 for mating flange PN 6 and PN 16, standard version

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

230

Mains connection 3~ [V], standard version

–

–

–

–

–

–

Mains connection 3~ [V], with optional switching plug

–

–

–

–

–

–

Mains frequency [Hz]

50

50

50

50

50

50

Pipe connections

Electrical connection

• = available, – = not available

44

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos ECO Wilo-Stratos ECO ... 25/1-5 25/1-5 BMS -L 25/1-5

25/1-5-130

25/1-5 RG

30/1-3

30/1-5 Heating, Air-conditioning, Cooling

25/1-3

Motor/electronics Electromagnetic compatibility

EN 61800-3

Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

Pulse-pack control

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

F

Pump housing

Red bronze (CC 491K) as per DIN EN 1982, Grey cast iron (EN-GJL-200) in accordance with TrinkwV 2001

Grey cast iron (EN-GJL-200)

Impeller

Potable water circulation

Materials

Plastic (PP - 40% GF)

Shaft

Stainless steel

Bearing

Metal-impregnated carbon

50 °C

0.5

0.5

0.5

0.5

0.5

0.5

95 °C

3.0

3.0

3.0

3.0

3.0

3.0

110 °C

10.0

10.0

10.0

10.0

10.0

10.0

Solar thermal

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

45

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos ECO Pump Curves

Wilo-Stratos ECO/251-3 - 30/1-3

Wilo-Stratos ECO/251-5 -/301-5, ECO-L 25/1-5

'p-v (variable)

'p-v (variable)

0

0,2

0,6

0,4 0,2

0 3

1,0

0,8

0,4

0,6

1,4 Rp 1

1,2 0,8

Rp 1¼

0

[m/s] 6

Wilo-Stratos ECO 25/1-3 Wilo-Stratos ECO 30/1-3

p-v

1 ~ 230 V - Rp 1/ Rp 1¼

2,5

0,4 0,2

0,6

1,0

0,8

0,4

0,6

1,2 0,8

Rp 1¼

[m/s]

1 ~ 230 V - Rp 1/ Rp 1¼ p-v

m

H [m]

4

.

ax

1,5

1

3

2 . max

min.

0,5

1

0 0 0

0,5

0

2

1

2

1,5 0,4

0,2 4

Q

35 30

2,5 0,6

[m³/h] [l/s]

8

[lgpm]

6

2,5

15

2m

m

10

0 0 0

0,5

0

2

1

50

1, 1m

4

max.

40

1,5

1

2,5 0,6

[m³/h] [l/s]

8

[lgpm]

6

2,5

2

m

5

m

1m

min.

0 0

[m³/h]

3m

4m

10 0,5

Q

2

30 20

min.

5 0 0

2

1,5 0,4

0,2

60 5m P1 [W]

20

min.

70

max.

25 P1 [W]

1,4 Rp 1

Wilo-Stratos ECO 25/1-5 Wilo-Stratos ECO 30/1-5

5

2 H [m]

0,2

0

1,5

1

0,5

2,5

2

[m³/h]

Wilo-Stratos ECO/251-5 BMS 'p-c (constant) 0 6

0,2

0,4 0,2

0

'p-v (variable) 0,6

1,0

0,8

0,4

0,6

1,2 0,8

1,4 Rp 1 Rp 1¼

0

[m/s] 6

Wilo-Stratos ECO 25/1-5 BMS

0,2

0,4 0,2

0

0,6

1,2 0,8

1,4 Rp 1 Rp 1¼

[m/s]

1 ~ 230 V - Rp 1/ Rp 1¼ 5

p-v

4

m

H [m]

4

3

.

ax

H [m]

0,6

Wilo-Stratos ECO 25/1-5 BMS

1 ~ 230 V - Rp 1/ Rp 1¼

p-c

5

1,0

0,8

0,4

2

3

2

.

max

1

1

min.

0 0 0

0,5

0

2

1

2

1,5 0,4

0,2 4

Q

70

6

2,5 0,6

[m³/h] [l/s]

8

[lgpm]

40

0

2

1

2

1,5 0,4

0,2

50

3m

4m

2

30

5

P1 [W]

P1 [W]

max.

m

m

1m

4

0,5

1

1,5

max.

40

Q

6

5

2,5 0,6

[m³/h] [l/s]

8

[lgpm]

2,5

[m³/h]

0 0

m

m

1m min.

10 2

3m

4m

2

30 20

min.

10

46

0,5

60

50

0 0

0 0 0 70

60

20

min.

0,5

1

1,5

2

2,5

[m³/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Terminal diagrams, motor data Wilo-Stratos ECO Terminal diagram B Heating, Air-conditioning, Cooling

Terminal diagram A

Standard

L

N

PE

SSM

Ext. off

In 0~10V

1~ 230 V, 50 Hz

Single-phase AC motor (EM), 2-pole, 1~230 V, 50 Hz

Power consumption

Current max.

Motor protection

Cable Terminal diagram screwed connection

-

p1

I

-

PG

-

[1/min]

[W]

[A]

[-]

[-]

-

1 x 11

A

1400 - 2700

5.8 - 32

0.3

25/1-5

1400 - 3500

5.8 - 59

0.46

not necessary (blocking currentproof)

1 x 11

A

25/1-5-130

1400 - 3500

5.8 - 59

0.46

not necessary (blocking currentproof)

1 x 11

A

25/1-5 RG

1400 - 3500

5.8 - 59

0.46

not necessary (blocking currentproof)

1 x 11

A

25/1-5 BMS

1400 - 3500

5.8 - 59

0.46

not necessary (blocking currentproof)

1x7 1x9 1 x 11

B

-L 25/1-5

1400 - 3500

5.8 - 59

0.46

not necessary (blocking currentproof)

1 x 11

A

30/1-3

1400 - 2700

5.8 - 32

0.3

not necessary (blocking currentproof)

1 x 11

A

30/1-5

1400 - 3500

5.8 - 59

0.46

not necessary (blocking currentproof)

1 x 11

A

Switchgears and Control Devices Pump Management Systems

25/1-3

not necessary (blocking currentproof)

Solar thermal

Speed

Service/Accessories, Systems

Wilo-Stratos ECO ...

Potable water circulation

Motor data

Wilo Catalogue A1 - Circulating pumps in glandless design

47

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Dimensions, weights Wilo-Stratos ECO Dimension drawing A

Dimension drawing B G

b1 b5

G

b2

I0

b3

I0

b1

b4

l3

l3

b5

b3

I4

I5

I4

b4

I5

I1

a2 a

a2

b2

I1

a

Dimension drawing C

Dimension drawing D

b1

b1

G

b5

b3

b3

b5

G

47,75

b4 I0

b4

71

l3

l3

43

57 I0

48

I4

I5

I5

I4 a2

b2

I1

a2

b2

I1

a

a

Dimensions, Weights Wilo-Stratos ECO ...

Thread

Dimensions l0

Weight Dimension about drawing

Rp

G

[-]

[-]

25/1-3

1

11/2

180

96

90

78

50

60

32.5 133 93.5

61

73

25/1-5

1

11/2

180

96

90

78

50

60

32.5 133 93.5

61

73

25/1-5-130

1

11/2

130

96

65

78

50

60

32.5 133 93.5

61

25/1-5 RG

1

11/2

180

96

90

78

50

60

32.5 133 93.5

25/1-5 BMS

1

11/2

180

96

90

78

50

60

32.5 185 93.5

l1

l3

l4

l5

a

a2

b1

b2

b3

b4

b5

-

-

[kg]

[-]

69

2.6

A

69

2.6

A

73

69

2.5

B

61

73

69

2.6

A

78

73

94

2.9

D

[mm]

1

11/2

180 100

90

78

50

62

28.0 129 93.5

61

73

69

3.2

C

30/1-3

11/4

2

180

96

90

78

50

60

32.5 133 93.5

61

73

69

2.7

A

30/1-5

11/4

2

180

96

90

78

50

60

32.5 133 93.5

61

73

69

2.7

A

-L 25/1-5

48

Pipe connection

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Heating, Air-conditioning, Cooling

High-efficiency pumps (single-head pumps)

Wilo Catalogue A1 - Circulating pumps in glandless design

49

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Technical Data Wilo-Stratos Wilo-Stratos... 25/1-6

25/1-8

30/1-6

30/1-8

30/1-12 32/1-12

40/1-4

40/1-8

40/1-12

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

–

–

Maximum delivery head [m]

6

7

6

7

11

9

5

8

12

Flow volume max. [m3/h]

7

8

7

8

10

13

11

13

21

Approved fluids (other fluids on request)

Performance

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C]

– - 10 to + 110

Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] at max. ambient temperature +40 °C in short-term operation 2 h [°C]

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Maximum permissible total hardness in potable water- circulation systems [°d]

–

–

–

–

–

–

–

–

–

Standard version with nominal pressure, p max [bar]

6/10

6/10

6/10

6/10

6/10

6/10

6/10

6/10

6/10

Special version with nominal pressure, pmax [bar]

16

16

16

16

16

16

16

16

16

Screwed connection Rp

1

1

11/4

11/4

11/4

–

–

–

–

Nominal connection diameter flange DN

–

–

–

–

–

32

40

40

40

Flange for mating flange PN 6, standard version

–

–

–

–

–

–

–

–

–

Flange for mating flange PN 16, special version

–

–

–

–

–

•

•

•

•

Combination flange PN6/10 for mating flanges PN 6 and PN 16, standard version

–

–

–

–

–

•

•

•

•

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

230

230

230

230

Mains connection 3~ [V], standard version

230

230

230

230

230

230

230

230

230

–

–

–

–

–

–

–

–

–

50/60

50/60

50/60

50/60

50/60

50/60

50/60

50/60

50/60

Pipe connections

Electrical connection

Mains connection 3~ [V], with optional switching plug Mains frequency [Hz] • = available, – = not available

50

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Technical Data Wilo-Stratos 25/1-6

25/1-8

30/1-6

30/1-8

30/1-12 32/1-12

40/1-4

40/1-8

40/1-12 Heating, Air-conditioning, Cooling

Wilo-Stratos...

Motor/electronics Electromagnetic compatibility

EN 61800-3

Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

Frequency converter

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

F

F

F

F

Materials Grey cast iron (EN-GJL-200)

Grey cast iron (EN-GJL-250)

Impeller

Fibreglass-reinforced PPS

Shaft

Stainless steel (X46Cr13)

Bearing

Potable water circulation

Pump housing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

3

3

3

3

3

3

3

3

5

95 °C

10

10

10

10

10

10

10

10

12

110 °C

16

16

16

16

16

16

16

16

18

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

51

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos Wilo-Stratos... 50/1-8

50/1-9

50/1-12

65/1-9

65/1-12

80/1-12

100/1-12

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

Maximum delivery head [m]

8

9

11

10

11

13

13

Flow volume max. [m3/h]

13

24

29

29

41

61

61

Approved fluids (other fluids on request)

Performance

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C]

– - 10 to + 110

Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] at max. ambient temperature +40 °C in shortterm operation 2 h [°C]

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Maximum permissible total hardness in potable water- circulation systems [°d]

–

–

–

–

–

–

–

6/10

6/10

6/10

6/10

6/10

6

6

16

16

16

16

16

Screwed connection Rp

–

–

–

–

–

–

–

Nominal connection diameter flange DN

50

50

50

65

65

80

100

Flange for mating flange PN 6, standard version

–

–

–

–

–

•

•

Flange for mating flange PN 16, special version

•

•

•

•

•

•

•

Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version

•

•

•

•

•

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

230

230

Mains connection 3~ [V], standard version

230

230

230

230

230

230

230

–

–

–

–

–

–

–

50/60

50/60

50/60

50/60

50/60

50/60

50/60

Standard version with nominal pressure, p max [bar] Special version with nominal pressure, pmax [bar]

10, 16

Pipe connections

Electrical connection

Mains connection 3~ [V], with optional switching plug Mains frequency [Hz] • = available, – = not available

52

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos 50/1-8

50/1-9

50/1-12

65/1-9

65/1-12

80/1-12

100/1-12 Heating, Air-conditioning, Cooling

Wilo-Stratos...

Motor/electronics Electromagnetic compatibility

EN 61800-3

Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

Frequency converter

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

F

F

Materials Grey cast iron (EN-GJL-250)

Impeller

Fibreglass-reinforced PPS

Shaft

Potable water circulation

Pump housing

Fibreglass-reinforced PP

Stainless steel (X46Cr13)

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

3

5

5

5

7

7

7

95 °C

10

12

12

12

15

15

15

110 °C

16

18

18

18

23

23

23

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

53

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos Wilo-Stratos 251/-6, 30/1-6 'p-c (constant)

'p-v (variable) v

v 0

0,5

1

1,5

0,5

0 7

2,5

2

1

3,5 Rp 1

3

1,5

2

Rp 1¼

1

1,5

0,5

0 7

Wilo-Stratos 25/1-6 Wilo-Stratos 30/1-6

6

0,5

0

[m/s]

1 ~ 230 V - Rp1 / Rp1¼

3,5 Rp 1

3

1,5

2

Rp 1¼

[m/s]

Wilo-Stratos 25/1-6 Wilo-Stratos 30/1-6

6

1 ~ 230 V - Rp1 / Rp1¼

v p-

p-

c

5

2,5

2

1

5

4

H [m]

H [m]

4

m

3

ma

3

ax

.

x.

2

2

min. 1

1

0 0 0

0 0 0

min

.

5

4

3

2 0,5

1

10

0

6

7 [m³/h] 2 [l/s]

1,5

1

20

Q

100

1

5

4

6

1 10

0

[lgpm]

3

2 0,5

Q

100

max.

60

80

4m

5m

6m

3m 2m

40

min.

20 0

1m

0

1

60

5

m

4

5

4

0

7 [m³/h]

6

m

20

[lgpm]

3m 2m

40

min.

20

3

2

6m

x.

ma

7 [m³/h] 2 [l/s]

max.

P1 [W]

P1 [W]

80

1,5

0

1

3

2

5

4

7 [m³/h]

6

Wilo-Stratos 25/1-8, 30/1-8 'p-c (constant) 0 8

0,5

0

'p-v (variable)

1

1,5

0,5

v 2,5

2

1

1,5

0

4 Rp 1 2,5 Rp 1 ¼

2

[m/s] 8

Wilo-Stratos 25/1-8 Wilo-Stratos 30/1-8

7

0,5

0

1

1,5

0,5

1

5 H [m]

5

m

ax

1 ~ 230 V - Rp 1 / Rp 1 ¼

4

m

ax

.

3

3

2

2

min. 1

1

0

0 2 0,5

3

4

5

6

7 2

1,5

1 10

80 60 40 20 0

1

2

3

4

3

4

5

6

7 2

1,5

1 10

[lgpm]

20

Q

8 [m³/h] [l/s]

max.

100 P1 [W]

.

2 0,5

120

7m 6m 5m 4m 3m 2m 1m min.

x ma

100

1

140

max.

120

0 0 0

[lgpm]

20

Q

8 [m³/h] [l/s]

m

1

7

0 0 0

P1 [W]

min

.

140

54

[m/s]

Wilo-Stratos 25/1-8 Wilo-Stratos 30/1-8

.

0

4 Rp 1 2,5 Rp 1 ¼

2

v p-

6

3,5

3

1,5

7

6

4

v 2,5

2

1 ~ 230 V - Rp 1 / Rp 1 ¼

c p-

H [m]

3,5

3

80 60 40

6m m 5 4m 3m 2m

min.

20 0 5

6

7

8 [m³/h]

0

1

2

3

4

5

6

7

8 [m³/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos Wilo-Stratos 30/1-12

0

'p-v (variable)

0,5

1

v 2

1,5

2,5

3

3,5

0

[m/s]

14

0,5

1

v 2

1,5

2,5

Wilo-Stratos 30/1-12

1 ~ 230 V - Rp 1 ¼

12

10

p-

p-

c

v

H [m]

8

H [m]

8

m

ax

.

6

m

ax

.

6

4

min.

2

0 0

2 0,5

4

6

1

8

1,5

10

2

2,5

20

10

0

min

2

0

[m³/h] 3 [l/s] [lgpm]

30

2 0,5

.

4

6

1

300

10

2

2,5

20

[m³/h] 3 [l/s] [lgpm]

30 Q

350

max.

8

1,5

10

0

Q

350

0 0

Potable water circulation

4

max.

300

x.

200

10 m

8m

250

4m

6m

P1 [W]

ma

250 P1 [W]

[m/s]

Wilo-Stratos 30/1-12

1 ~ 230 V - Rp 1 ¼

10

150 100 50 0

3,5

14

12

0

3

Heating, Air-conditioning, Cooling

'p-c (constant)

0

2

4

10

m

4m

6m

8m

150 100

2m min.

1m

200

50

6

8

10

0

[m³/h]

min. 0

2

4

6

8

10

[m³/h]

4

[m/s]

'p-c (constant) 0

0,5

'p-v (variable) 1

1,5

2

v 2,5

3

3,5

4

0

[m/s]

10

0,5

1

1,5

2

v 2,5

3

3,5

10

Wilo-Stratos 32/1-12

Wilo-Stratos 32/1-12

1 ~ 230 V - DN 32

1 ~ 230 V - DN 32 8

p-

p-

v

c ma

x.

H [m]

6

H [m]

6

4

x.

2

min.

2 0,5

0

4 1

6 1,5

10

8

10

2

20

2,5 30

0

12 [m³/h] 3,5 [l/s]

3

[lgpm]

40

6 1,5

10

8

10

2

20

2,5

12 [m³/h] 3,5 [l/s]

3

30

40

[lgpm]

Q

max.

250

4m

6m

P1 [W]

8m

200 150

2m

100

6

8

7m

6m

5m

4m

150 min.

50

1m

4

8m

200

100

min.

50 2

4 1

300

. max 9m

0

2 0,5

350

max.

250

0 0 0

Q

300

min.

Switchgears and Control Devices Pump Management Systems

0 0

350

P1 [W]

ma 4

2

0

Service/Accessories, Systems

8

0

Solar thermal

Wilo-Stratos 32/1-12

10

Wilo Catalogue A1 - Circulating pumps in glandless design

12 [m³/h]

0

0

2

4

6

8

10

12 [m³/h]

55

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos Wilo-Stratos 40/1-4 'p-c (constant)

'p-v (variable) v

v 0

0.5

1.0

1.5

6

[m/s]

2.0

0

0.5

1.0

1.5

6

Wilo-Stratos 40/1-4 1~230 V - DN 40

5

∆p

1~230 V - DN 40 5

v

4

ma

H [m]

H [m]

∆p -

-c

4

x.

3

ma

x.

3

2

2

1

1

min. 2 0.5 5

6

10

15

20

140

. max 5m

120 P1 [W]

100

8

1.5

10

2.0

2.5

25

Q

30

[m³/h] [l/s] [Igpm]

35

2 0.5

0

5

4

6

1.0 10

15

2m

3m

100

1m

60

5

4.

m

10

2.0

20

120

4m

8

1.5

3.5

4m

2.5

25

Q

140

80

30

m

[Igpm]

35

2.5

3m

m

[m³/h] [l/s]

2m

80 60

40

40

min.

20 0

0 0

m

0

4 1.0

5

0 0

min. 0

P1 [W]

0

[m/s]

2.0

Wilo-Stratos 40/1-4

0

2

4

min.

20

6

8

10

0

[m³/h]

0

2

4

6

8

10

[m³/h]

Wilo-Stratos 40/1-8 'p-c (constant)

'p-v (variable) v

0

0,5

1

1,5

v 2

9

2,5

3

0

[m/s]

1 ~ 230 V - DN 40

7

1

1,5

2

9

Wilo-Stratos 40/1-8

8

0,5

2,5

1 ~ 230 V - DN 40

8 7

p-

p-

v

6

5

m

ax

.

4

H [m]

H [m]

6

3

5

m

ax

.

4 3

2

2

min

min

.

.

1

1 0 0

2 0,5

4 1

6 1,5 20

10

0

3

30 Q

12 3,5

0

14 [m³/h] 4 [l/s] 50 [lgpm]

40

5m

4m

6 1,5

8

20

10

10

2

2,5

3

30 Q

12 3,5

14 [m³/h] 4 [l/s] 50 [lgpm]

40

max.

250

3m

P1 [W]

6m

200 150

2m

100 50 6

8

7m

200

5m

4m

3m

150

50 10

6m

100

min.

1m 4

4 1

300

7m

2

2 0,5

0

.

0

0 0

350

max

250

56

10 2,5

max.

300

P1 [W]

8 2

350

0

[m/s]

Wilo-Stratos 40/1-8

c

0

3

12

14 [m³/h]

0

min. 0

2

4

6

8

10

12

14 [m³/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos Wilo-Stratos 40/1-12 'p-v (variable) v 0

1

v

2

3

0

[m/s]

14

1

2

3

Wilo-Stratos 40/1-12

Wilo-Stratos 40/1-12

1 ~ 230 V - DN 40

1 ~ 230 V - DN 40

12

10

10

p-

p-

c

v

x.

x.

6

6

4

4

min.

6

10

30

x.

ma

12

14 4

40 Q max.

500 400

12 3

20

10

0

8 2

16

50

18 5

0

[m³/h] [l/s] 70 [lgpm]

60

0 0

2

4 1

20

10

0

m 8m

6m 4m

200

300

12 3

30

40 Q

14 4

16

50

m 11 10 m m 9 8m 7m m 6 m 5 m 4

4

6

200

2m 100

10

18 5

[m³/h] [l/s] 70 [lgpm]

60

max.

400

10

8 2

500

m

300

6

m

4 1

12

2

min.

2

P1 [W]

0 0

ma

H [m]

H [m]

ma

2

P1 [W]

8

Potable water circulation

8

0

[m/s]

14

12

0

Heating, Air-conditioning, Cooling

'p-c (constant)

100 0

2

4

min.

min.

1m

6

8

10

12

14

16

18

0

[m³/h]

0

2

8

10

12

14

16

18

[m³/h]

'p-c (constant)

'p-v (variable) v

0,5

v

1

1,5

9

2

0

[m/s]

1 ~ 230 V - DN 50

7

1

1,5

9

Wilo-Stratos 50/1-8

8

0,5

1 ~ 230 V - DN 50

8 7

p-

p-

v

6

5

m

ax

.

4

H [m]

3

5

m

ax

.

4 3

2

2

min

min

.

.

1

1 0 0

2 0,5

0

4

6

1

1,5

10

8 2

20

3

30 Q

350

12 3,5

0

14 [m³/h] 4 [l/s] 50 [lgpm]

40

6m

5m

150

4m 2m

100 50 4

10

8

10

2

20

2,5

3

30 Q

12 3,5

14 [m³/h] 4 [l/s] 50 [lgpm]

40

max.

6

8

7m

200

5m

4m

3m

150

50 10

6m

100

min.

1m 2

6 1,5

250

3m

P1 [W]

7m

0

4 1

300

.

200

2 0,5

0

max

250

0 0

350

max.

300

P1 [W]

10 2,5

Switchgears and Control Devices Pump Management Systems

H [m]

6

0

[m/s]

Wilo-Stratos 50/1-8

c

0

2

Service/Accessories, Systems

0

Solar thermal

Wilo-Stratos 50/1-8

12

Wilo Catalogue A1 - Circulating pumps in glandless design

14 [m³/h]

0

min. 0

2

4

6

8

10

12

14 [m³/h]

57

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos Wilo-Stratos 50/1-9 'p-c (constant)

'p-v (variable) v

0

v

1

2

3 [m/s]

0

12

1

2

Wilo-Stratos 50/1-9

Wilo-Stratos 50/1-9

1 ~ 230 V - DN 50

1 ~ 230 V - DN 50

10

10

8

8

p-

p-

v

H [m]

ma

6

x.

4

2

min.

4 1

6

8

10

2 20

10

30

x.

ma

40

2

14 16 4 50 Q

18 5

60

20 70

22 6

[m³/h] [l/s]

80

[lgpm]

8m 7m 6m 5m 4m 3m 2m

4

0

6

8

10

12

14

16

18

20

22

0 0 0

min.

1m 0

12 3

min.

[m³/h]

450 400 350 300 250 200 150 100 50 0

2

4 1

6

8

10

2 20

10

12

14 16 4

3 30

40

50 Q

18 5

60

20 70

22 6

[m³/h] [l/s]

80

[lgpm]

22

[m³/h]

max.

m

2

P1 [W]

0 0 0

P1 [W]

x.

4

2

450 400 350 300 250 200 150 100 50 0

ma

6

9

H [m]

c

0

3 [m/s]

12

8m m 7 m 6 5m 4m 3m min.

0

2

4

6

8

10

12

14

16

18

20

Wilo-Stratos 50/1-12 'p-c (constant) 0

'p-v (variable) v 2

1

3

0

[m/s]

14

v 2

1

3

Wilo-Stratos 50/1-12

Wilo-Stratos 50/1-12

1 ~ 230 V - DN 50

1 ~ 230 V - DN 50

12

12

10

10

p-

p-

c

v

H [m]

8

H [m]

8

ma

x.

6

ma

x.

6

4

4

2

2

min

min

.

0 0 0

5 1

2 20

10 3

6

60

25 7

[m³/h] [l/s] [lgpm]

80

0

300 200 100 5

10

15

2 20

10 3

15 4

40

20 5

6

60

25 7

[m³/h] [l/s] [lgpm]

80

Q max.

500

m 11 0 m m 1 9 m 8 m 7 6m 5mm 4

400 300 200 100

min.

1m

0

5 1

600

x. m 11 0 m 1 9m 8m m 7 m 6 m 5 m 4 3mm 2

ma

400

0 0

700

max.

500

P1 [W]

20 5

Q

600

58

15 4

40

700

0

.

0

P1 [W]

0

[m/s]

14

20

25

[m³/h]

0

min. 0

5

10

15

20

25

[m³/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos Wilo-Stratos 65/1-9 'p-v (variable) v 0

0,5

v

1

1,5

2 [m/s]

0

12

0,5

1

1,5

Wilo-Stratos 65/1-9

1 ~ 230 V - DN 65

1 ~ 230 V - DN 65

10

10

p-

p-

c

8

v

8

m

ax

H [m]

.

4

ax

.

6

4

2

2

min

min

.

.

0 0

5 1

0

2

10 3

20

15 4

20 5

40

25 7

6

60

0

[m³/h] [l/s] [lgpm]

80

5 1

2

10 3

20

15 4

20 5

40

25 7

6

60

[m³/h] [l/s] [lgpm]

80

Q

700

max.

600

max.

600

x. ma

9m 8m 7m 6m 5m 4m 3m 2m

400 300 200 100 5

10

10

400 300 200

m 9mm 8 m 7 m 6 m 5 m 4

100

min.

1m 0

500

P1 [W]

500

P1 [W]

0 0 0

Q

700

Potable water circulation

H [m]

m 6

0

2 [m/s]

12

Wilo-Stratos 65/1-9

0

Heating, Air-conditioning, Cooling

'p-c (constant)

15

20

25

0

[m³/h]

min. 0

5

10

15

20

25

[m³/h]

'p-c (constant)

'p-v (variable) v

0

0,5

1

v

1,5

2

2,5

0

[m/s]

12

0,5

1

1,5

2

1 ~ 230 V - DN 65

1 ~ 230 V - DN 65 10

p-

v

H [m]

8

6

6

m

m

ax

ax

.

4

.

4

2

min

min

.

0 0

5 1

2 25

15 4 50

20 5

6

25 7

75

30 35 8 9 10 100

125

0

40 [m³/h] 11 [l/s] [lgpm]

max.

. max m 10 9 m 8m 7m 6m 5m 4m 3m 2m min. 1m 0

5

10

15

20

25

30

Wilo Catalogue A1 - Circulating pumps in glandless design

35

40 [m³/h]

0 0

5 1

2

0

Q

P1 [W]

P1 [W]

0

10 3

.

900 800 700 600 500 400 300 200 100 0

10 3

25

15 4 50

20 5

25 7

6 75

30 35 8 9 10 100

125

40 [m³/h] 11 [l/s] [lgpm]

Q

max.

10

Switchgears and Control Devices Pump Management Systems

2

Service/Accessories, Systems

p-

c

8

900 800 700 600 500 400 300 200 100 0

[m/s]

Wilo-Stratos 65/1-12

10

H [m]

2,5

12

Wilo-Stratos 65/1-12

0

Solar thermal

Wilo-Stratos 65/1-12

m 9m m 8 m 7 m 6 m 5 m 4 min.

0

5

10

15

20

25

30

35

40 [m³/h]

59

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos Wilo-Stratos 80/1-12 'p-c (constant)

'p-v (variable) v

0

0,5

1

1,5

v 2

2,5

3

0

[m/s]

14

0,5

1

1,5

2

2,5

Wilo-Stratos 80/1-12

[m/s]

Wilo-Stratos 80/1-12

1 ~ 230 V - DN 80

1 ~ 230 V - DN 80

12

12

10

10

v p-

c p-

H [m]

8

H [m]

8

6

6

.

x ma

.

x ma

4

4

2

n.

0 0

10 3

0 1800 1600 1400 1200 1000 800 600 400 200 0

20 6 50

30

40 9

50 12

100

150

0

60 [m³/h] 18 [l/s]

15

[lgpm]

200

max.

x. ma m 12 m 10 8m 6m 4m 2m min. 1m 10

20

30

40

50

.

0 0

10 3

0

Q

0

min

2

mi

P1 [W]

0

P1 [W]

3

14

60 [m³/h]

1800 1600 1400 1200 1000 800 600 400 200 0

20 6 50

30

40 9

50 12

100

60 [m³/h] 18 [l/s]

15

150

[lgpm]

200

Q

max.

m 12 1 m m 1 0 m 1 9 m 8 7m 6m 5 mm 4 min. 0

10

20

30

40

50

60 [m³/h]

Wilo-Stratos 100/1-12 'p-c (constant)

'p-v (variable) v

v 0

0,5

1,5

1

0

2 [m/s]

14

0,5

1,5

1

Wilo-Stratos 100/1-12

Wilo-Stratos 100/1-12

1 ~ 230 V - DN 100

1 ~ 230 V - DN 100

12

12

10

10

v p-

c p-

8

H [m]

H [m]

8

6

6

x.

x.

ma

ma

4

4

2

n.

0 0

10 3

P1 [W]

0 1800 1600 1400 1200 1000 800 600 400 200 0

20 6 50

30

40 9

50 12

100

15

150

200

0

60 [m³/h] 18 [l/s] [lgpm]

max.

x. ma m 12 m 10 8m 6m 4m 2m min. 1m 10

20

30

40

50

60 [m³/h]

.

0 0

10 3

0

Q

0

min

2

mi

P1 [W]

0

60

2 [m/s]

14

1800 1600 1400 1200 1000 800 600 400 200 0

20 6 50

30

40 9

50 12

100

15

150

200

60 [m³/h] 18 [l/s] [lgpm]

Q

max.

12

m m 11 0 m m 1 9 m 8 m 7 m 6 5m 4m min.

0

10

20

30

40

50

60 [m³/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Terminal diagrams, motor data Wilo-Stratos

L

N

PE

SSM

1~ 230 V, 50 Hz

PE

L1 L3

DP: PLR: LON: SSM

SSM

L2 L3 L1 L2 3~ 230 V, 50 Hz

Heating, Air-conditioning, Cooling

Terminal diagram Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (NC contact in accordance with VDI 3814, load capacity 1 A, 250 V ~) For function, see chapter “Wilo-Control Pump Management Systems, Planning Guide”

Option: IF-Module Stratos *) LON-modul

DP

DP

PLR

LON

Potable water circulation

PLR-modul

*) For additional Stratos IF-Modul, see chapter “Wilo-Control Pump Management Systems”

Rated power

Speed

Power Current at consumption 1~230V

Current at 3~230V

Current at 3~400V

Motor protection

Cable screwed connection PG

n

p1

I

-

[1/min]

[W]

[A]

-

-

25/1-6

65

1400 - 3400

9 - 85

0.13 - 0.78

0.13 - 0.78

–

integrated

1 x 7/ 1 x 9/ 1 x 13.5

25/1-8

100

1400 - 3700

9 - 130

0.13 - 1.20

0.13 - 1.20

–

integrated

1 x 7/ 1 x 9/ 1 x 13.5

30/1-6

65

1400 - 3400

9 - 85

0.13 - 0.78

0.13 - 0.78

–

integrated

1 x 7/ 1 x 9/ 1 x 13.5

30/1-8

100

1400 - 3700

9 - 130

0.13 - 1.20

0.13 - 1.20

–

integrated

1 x 7/1 x 9/1 x 13.5

30/1-12

200

1600 - 4800

16 - 310

0.16 - 1.37

0.16 - 1.37

–

integrated

1 x 7/1 x 9/1 x 13.5

32/1-12

200

1600 - 4800

16 - 310

0.16 - 1.37

0.16 - 1.37

–

integrated

1 x 7/1 x 9/1 x 13.5

40/1-4

100

1600 - 3700

14 - 130

0.16 - 1.20

0.16 - 1.20

–

integrated

1 x 7/1 x 9/1 x 13.5

40/1-8

200

1800 - 4800

18 - 310

0.17 - 1.37

0.17 - 1.37

–

integrated

1 x 7/1 x 9/1 x 13.5

40/1-12

350

1400 - 4600

21 - 450

0.16 - 2.01

0.16 - 2.01

–

integrated

1 x 7/1 x 9/1 x 13.5

50/1-8

200

1800 - 4800

18 - 310

0.17 - 1.37

0.17 - 1.37

–

integrated

1 x 7/1 x 9/1 x 13.5

50/1-9

350

1400 - 4100

21 - 430

0.16 - 1.88

0.16 - 1.88

–

integrated

1 x 7/1 x 9/1 x 13.5

50/1-12

500

1400 - 4600

21 - 620

0.16 - 2.70

0.16 - 2.70

–

integrated

1 x 7/1 x 9/1 x 13.5

65/1-9

500

1400 - 4600

21 - 620

0.16 - 2.70

0.16 - 2.70

–

integrated

1 x 7/1 x 9/1 x 13.5

65/1-12

650

950 - 3300

38 - 800

0.28 - 3.50

0.28 - 3.50

–

integrated

1 x 7/1 x 9/1 x 13.5

80/1-12

1300

900 - 3300

40 - 1550

0.30 - 6.80

0.30 - 6.80

–

integrated

1 x 7/1 x 9/1 x 13.5

100/1-12

1300

900 - 3300

40 - 1550

0.30 - 6.80

0.30 - 6.80

–

integrated

1 x 7/1 x 9/1 x 13.5

Switchgears and Control Devices Pump Management Systems

p2 [W]

Service/Accessories, Systems

Wilo-Stratos...

Solar thermal

Motor data

Wilo Catalogue A1 - Circulating pumps in glandless design

61

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Dimensions, weights Wilo-Stratos Dimension drawing A

Dimension drawing B Rp l1

G

l1

l2

l0

Pg 13,5

l0

Pg 9

Pg 9

l2

Pg 7

Pg 7

Pg 13,5

b3 b4

a2 a3

b3 b5

a1

b3 b4

a1

Permitted installation positions, see Planning Guide Note: When arranging pumps vertically, the dimension b5 protrudes over the edge of the pump connection!

Permitted installation positions, see Planning Guide Note: When arranging pumps vertically, the dimension b5 protrudes over the edge of the pump connection!

Dimension drawing C

Dimension drawing D ØD Øk Ød DN

ØD Ø k L2 Ø k L1 Ød DN

n x Ø d1 n x Ø d2

62

a2 a3

b3 b5

n x Ø dL

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (single-head pumps)

Dimensions, weights Wilo-Stratos

Nominal Pipe diameter connection

Thread

Dimensions

DN

Rp

G

-

-

-

l0

l1

l2

a1

a2

a3

b3

b4

25/1-6

–

1

11/2

180

90

48

181

43

58

75

90

25/1-8

–

1

11/2

180

90

48

181

43

58

75

30/1-6

–

11/

4

2

180

90

48

181

43

58

30/1-8

–

11/4

2

180

90

48

181

43

58

30/1-12

–

11/4

2

180

90

55

200

50

32/1-12

32

–

–

220

110

55

203

40/1-4

40

–

–

220

110

48

40/1-8

40

–

–

220

110

40/1-12

40

–

–

250

125

50/1-8

50

–

–

240

50/1-9

50

–

–

50/1-12

50

–

65/1-9

65

–

65/1-12

65

80/1-12 100/1-12

b5

[mm]

Weight about

Dimension drawing

PN 6/10

-

[kg]

-

125

4.1

A

90

125

4.1

A

75

90

125

4.2

A

75

90

125

4.2

A

56

78

106

127

5.5

A

48

65

78

106

127

9.0

B

176

58

72

75

90

125

8.3

B

55

202

53

63

78

106

127

9.2

B

65

252

62

84

92

119

142

14.0

B

120

55

207

50

65

78

106

127

10.6

B

280

140

65

256

61

83

92

119

142

15.5

B

–

280

140

65

256

61

83

92

119

142

15.5

B

–

280

140

65

256

61

83

92

119

142

17.5

B

–

–

340

170

78

325

87

112

120

155

170

29.0

B

80

–

–

360

180

78

328

90

120

125

155

170

31.0

B

100

–

–

360

180

78

338

80

120

125

155

170

34.0

B

Potable water circulation

Wilo-Stratos...

Heating, Air-conditioning, Cooling

Dimensions, Weights

Flange dimensions

-

DN

-

-

32/1-12

Combination flange PN6/10

40/1-4

Combination flange PN6/10

40/1-8

Combination flange PN6/10

40/1-12

Combination flange PN6/10

50/1-8

Combination flange PN6/10

50/1-9

Combination flange PN6/10

50/1-12

Combination flange PN6/10

65/1-9

Combination flange PN6/10

65/1-12

Combination flange PN6/10

80/1-12

Flange PN 6 (dimensioned to PN 16,

80/1-12

Flange PN16

100/1-12

Flange PN 6 (dimensioned to PN 16,

100/1-12

Flange PN16

(flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) according in accordance with EN 1092-2) (in accordance with EN 1092-2) according in accordance with EN 1092-2) (in accordance with EN 1092-2)

Wilo Catalogue A1 - Circulating pumps in glandless design

Pump flange dimensions

ØD

Ød

Ø KL1/KL2

Øk

[mm]

Dimension drawing

nx Ø dL1/dL2

n x Ø dL

[pcs. x mm]

Solar thermal

Nominal diameter

-

32

140

76

90/100

–

4 x 14/19

–

C

40

150

84

100/110

–

4 x 14/19

–

C

40

150

84

100/110

–

4 x 14/19

–

C

40

150

84

100/110

–

4 x 14/19

–

C

50

165

99

110/125

–

4 x 14/19

–

C

50

165

99

110/125

–

4 x 14/19

–

C

50

165

99

110/125

–

4 x 14/19

–

C

65

185

118

130/145

–

4 x 14/19

–

C

65

185

118

130/145

–

4 x 14/19

–

C

80

200

132

–

150

–

4 x 19

D

80

200

132

–

160

–

8 x 19

D

100

220

156

–

170

–

4 x 19

D

100

220

156

–

180

–

8 x 19

D

Service/Accessories, Systems

Flange

Switchgears and Control Devices Pump Management Systems

Wilo-Stratos...

63

Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps)

Equipment/Function Wilo-Stratos-D Wilo-Stratos-D Operating modes Speed-stage switching

–

Manual control mode (n=constant)

•

'p-c for constant differential pressure

•

'p-v for variable differential pressure

•

'p-T for temperature-prompted differential pressure

•

Manual functions Setting the operating mode

•

Setting the differential-pressure setpoint

•

Setting to “Autopilot” (automatic setback mode)

•

Setting the pump to ON/OFF

•

Setting the speed (manual setting mode)

•

Setting the speed stages

–

Automatic functions Stepless power adjustment as a function of operating mode

•

“Autopilot” automatic setback mode

•

Deblocking function

•

Soft start

•

Safety control

–

Full motor protection with integrated trip electronics

•

External control functions Control input “Overriding Off”

• Possible with Stratos IF-Modul (accessory)

Control input “Overriding Min”

• Possible with Stratos IF-Modul (accessory)

•

Control input “Analogue in 0- 10 V” (remote speed adjustment)

Possible with Stratos IF-Modul (accessory)

Control input “Analogue in 0- 10 V” (remote setpoint adjustment)

Possible with Stratos IF-Modul (accessory)

•

Signal and display functions Individual/collective fault signal (potential-free NC contact) Collective fault signal (potential-free NC contact) Individual run signal (potential-free NO contact)

• (programmable with IR-Monitor)

• • Possible with Stratos IF-Modul (accessory)

Thermal winding contact (WSK, potential-free NC contact)

–

Fault light

•

• = available, – = not available

64

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps)

Equipment/Function Wilo-Stratos-D Wilo-Stratos-D

Direction-of-rotation telltale lamp

–

LC display for showing pump data and fault codes

•

Heating, Air-conditioning, Cooling

Signal and display functions (Continued)

Data exchange Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor)

•

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

• Possible with Stratos IF-Modul (accessory)

•

Serial digital LON interface for connection to a LONWORKS network

Potable water circulation

Possible with Stratos IF-Modul (accessory)

Twin-head pump management (twin-head pump or 2 single-head pumps)

•

Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

Various combinations with Stratos IF-Modul (accessory) possible

Addition operation (efficiency-optimised peak-load cut-in and out)

Various combinations with Stratos IF-Modul (accessory) possible

•

–

Double switchover valve in pump housing

•

Cable entry possible on both sides

–

Wilo quick connection with spring clips

–

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

–

Plug-in slot for optional expansion with WiloIF-Moduls

•

Blocking current-proof motor

–

Including seals for threaded connection (loose)

–

Including installation and operating instructions

•

Including thermal insulation

–

Including washers for flange bolts (for connections with nominal connection diameters DN 32 mm - DN 65 mm)

•

Incl. 1.8 m power cable with grounding plug

–

Integrated non-return valve

–

Integrated ball shutoff valve

–

Including time switch

–

Service/Accessories, Systems

Wrench attachment point on pump body

Solar thermal

Equipment/Scope of delivery

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

• = available, – = not available

65

Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps)

Technical data Wilo-Stratos-D s

Wilo-Stratos-D ... 32/1-8 32/1-12 40/1-8 40/1-12 50/1-8

50/1-9 50/1-12 65/1-12 80/1-12

Approved fluids (other fluids/media on request) Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

–

–

Performance Maximum delivery head [m]

7

9

8

12

8

9

11

11

13

Flow volume max. [m3/h]

13

19

21

32

21

38

43

72

107

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C]

– - 10 to + 110

Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] at max. ambient temperature +40 °C in shortterm operation 2 h [°C]

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Maximum permissible total hardness in potable water circulation systems [°d]

–

–

–

–

–

–

–

–

–

6/10

6/10

6/10

6/10

6/10

6/10

6/10

6/10

6

16

16

16

16

16

16

16

16

10, 16

Screwed connection Rp

–

–

–

–

–

–

–

–

–

Nominal connection diameter flange DN

32

32

40

40

50

50

50

65

80

Flange for mating flange PN 6, standard version

–

–

–

–

–

–

–

–

Flange for mating flange PN 16, special version

•

•

•

•

•

•

•

•

• •

Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version

•

•

•

•

•

•

•

•

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

230

230

230

230

Mains connection 3~ [V], standard version

230

230

230

230

230

230

230

230

230

–

–

–

–

–

–

–

–

–

50/60

50/60

50/60

50/60

50/60

50/60

50/60

50/60

50/60

Standard version with nominal pressure, p max [bar] Special version with nominal pressure, pmax [bar] Pipe connections

Electrical connection

Mains connection 3~ [V], with optional switching plug Mains frequency [Hz] • = available, – = not available

66

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps)

Technical data Wilo-Stratos-D Wilo-Stratos-D ... 32/1-8 32/1-12 40/1-8 40/1-12 50/1-8

50/1-9 50/1-12 65/1-12 80/1-12

Electromagnetic compatibility

Heating, Air-conditioning, Cooling

Motor/electronics EN 61800-3

Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

Frequency converter

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

F

F

F

F

Materials Grey cast iron (EN-GJL-250)

Impeller

Fibreglassreinforced PP

Fibreglass-reinforced PPS

Shaft

Potable water circulation

Pump housing

Stainless steel (X46Cr13)

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

3

3

3

5

3

5

5

7

7

95 °C

10

10

10

12

10

12

12

15

15

110 °C

16

16

16

18

16

18

18

23

23

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

67

Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps)

Characteristic pump curves Wilo-Stratos-D Wilo-Stratos-D 32/1-8 'p-c (constant)

'p-v (variable) v

0

0,5

1

1,5

v

2

2,5

3

3,5

0

4 [m/s]

0,5

1

1,5

2

2,5

8

3,5

4

[m/s]

Wilo-Stratos-D 32/1-8

Wilo-Stratos-D 32/1-8 1 ~ 230 V - DN 32

7 c

6

5

5

4

H [m]

6

m

ax

1 ~ 230 V - DN 32

p-

7

+

p-

H [m]

3

8

v

+

4

m

.

3

ax

.

3

2

2 min.

1

1

0 0 0

0

2 0,5

4 1 10

0 300

8

10

2

2,5

20

12 [m³/h] 3,5 [l/s] [lgpm]

3

30

40

100

0 0

4

6m

150

5m

6

Wilo-Stratos 32/1-8

8

10

P1

min. 0

12 [m³/h]

40

[lgpm]

4m m 3

50

P1 2

3,5 [l/s]

max. 7m

100

1m

min.

30

[m 3 /h]

12 3

Q

250

P1 [W]

2m

2,5

20

10

10

8 2

1,5

1

200

3m

150

50

6

4

2 0,5

0

4m

5m

6m

0

300

max. x. ma 7m

200

n.

0

Q

250 P1 [W]

6 1,5

mi

0

2

4

6

2

3

Wilo-Stratos 32/1-8

8

10

12

[m 3 /h]

4

5

6

[m/s]

Wilo-Stratos-D 32/1-12 'p-c (constant)

'p-v (variable) v

0

1

2

v

3

4

5

6

0

[m/s]

12

1

12

Wilo-Stratos-D 32/1-12

Wilo-Stratos-D 32/1-12

1 ~ 230 V - DN 32

c

8

p-

v

ma

H [m]

x.

6

4

min.

0 0

2

4

6

8

20

10

12 3

30

40

14 4

16

x.

50

0

18[m³/h] 5 [l/s]

60

[lgpm]

400

7m

6m

5m

4m 3m

300 200 min.

0

P1

1m 2

4

6

4

6

8

10

2

1 20

10

12

14 4

3 30

40

50

16

18[m³/h] 5 [l/s]

60

[lgpm]

Q

max.

8

10

500

8m

400

7m

5m

6m

4m

300 200

2m

100

2

600

8m

P1 [W]

max. 9m

0 0

700

max.

500

min.

0

Q

600

P1 [W]

10

2

1

0

68

ma

2

700

0

6

4

2

0

+

10

p-

8

H [m]

1 ~ 230 V - DN 32

+

10

12

14

Wilo-Stratos 32/1-12 16 18[m³/h]

100 0

P1

min. 0

2

4

6

8

10

12

14

Wilo-Stratos 32/1-12 16 18[m³/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps)

Characteristic pump curves Wilo-Stratos-D Wilo-Stratos-D 40/1-8 'p-v (variable) v 0

1

2

v

3

4

10

5

6 [m/s]

0

1

2

3

4

10

Wilo-Stratos-D 40/1-8 1 ~ 230 V - DN 40

9

1 ~ 230 V - DN 40

+

7

p-

p-

c

v

6

5

H [m]

6

m

ax

.

5 4

3

3

2

m

ax

.

4

2

min

mi

.

1

n.

1 0 0 0

5 20

10

10 3

2

1

30

15 4

40

50

20 5 60

25 7

6 70

80

90

0

[m³/h] [l/s] [lgpm]

6m

7m

5m

300

2m

200

5

40

50

20 5 60

25 7

6 70

80

[m³/h] [l/s] [lgpm]

90

Q

max.

10

7m

400

6m

3m

4m

5m

300 200

1m

100 min. 0 0

30

15 4

500

3m

4m

P1 [W]

8m

20

10

10 3

2

600

.

max

400

5 1

700

max.

500

0 0 0

Q

700 600

Potable water circulation

H [m]

6 [m/s]

8

7

P1 [W]

5

Wilo-Stratos-D 40/1-8

9

+

8

0

Heating, Air-conditioning, Cooling

'p-c (constant)

P1 15

Wilo-Stratos 40/1-8 25 [m³/h]

20

100 0

P1

min. 0

5

10

15

Wilo-Stratos 40/1-8 25 [m³/h]

20

'p-c (constant)

'p-v (variable) v

0

Solar thermal

Wilo-Stratos-D 40/1-12

1

v

2

3

4

0

[m/s]

14

1

2

3

4

[m/s]

14

Wilo-Stratos-D 40/1-12

Wilo-Stratos-D 40/1-12

p-

10

1 ~ 230 V - DN 40

12

+

+

p-

10

c

8

8

m

H [m]

m

H [m]

v

ax

.

6

Service/Accessories, Systems

1 ~ 230 V - DN 40

12

ax

.

6

4

4

min.

40

20

60

900 . 800 max m 12 700 10 m 600 8m 500 6m 400 300 4m 200 2m 100 min. 1m 0 0 5 10 15

25 6

30

80

100

0

35 [m³/h] 10 [l/s]

8 120

[lgpm]

Q

P1 20

25

30

Wilo Catalogue A1 - Circulating pumps in glandless design

Wilo-Stratos 40/1-12 35 [m³/h]

900 800 700 600 500 400 300 200 100 0

0 0

5

0

20

10 2 40

15 4

20

25 6

60

30

35 [m³/h] 10 [l/s]

8

80

100

120

[lgpm]

Q

max.

Switchgears and Control Devices Pump Management Systems

20

15 4

m

0

10 2

12

5

n.

11

0 0

P1 [W]

P1 [W]

0

mi

2

m

2

m 10 9 m 8 mm 7 m 6 m 5 m 4 P1

min. 0

5

10

15

20

25

30

Wilo-Stratos 40/1-12 35 [m³/h]

69

Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps)

Characteristic pump curves Wilo-Stratos-D Wilo-Stratos-D 50/1-8 'p-c (constant)

'p-v (variable) v

0

1

v

2

3

10

0

[m/s]

2

3

10

Wilo-Stratos-D 50/1-8 1 ~ 230 V - DN 50

9

1

1 ~ 230 V - DN 50

9

+

8

+

8

7

7

p-

p-

c

v

6

5

H [m]

H [m]

6 m

ax

.

5 4

3

3

2

m

ax

.

4

2

min

mi

.

1 0 0 0

5 1 10

10 3

2 20

30

15 4

40

50

70

25 7

6 60

80

90

0

[m³/h] [l/s] [lgpm]

0

8m

400

6m

7m

5m

4m

2m

200

5

20

30

15 4

40

50

20 5 70

25 7

6 60

80

90

[m³/h] [l/s] [lgpm]

Q

max.

10

7m

400

6m

3m

4m

5m

300 200

P1

1m

min.

0

10

10 3

2

500

3m

300

100

5 1

600

.

max

500

0 0

700

max.

600 P1 [W]

20 5

Q

700

0

n.

1

P1 [W]

0

[m/s]

Wilo-Stratos-D 50/1-8

15

Wilo-Stratos 50/1-8 25 [m³/h]

20

100 0

P1

min. 0

5

10

15

Wilo-Stratos 50/1-8 25 [m³/h]

20

Wilo-Stratos-D 50/1-9 'p-c (constant)

'p-v (variable) v

0

1

v

2

3

4

0

[m/s]

12

1

2

3

Wilo-Stratos-D 50/1-9

1 ~ 230 V - DN 50

+

+

10

8

8

p-

p-

v

H [m]

c

6

6

ma

ma

x.

x.

4

4

2

2

min

min

.

70

900 800 700 600 500 400 300 200 100 0

0 0

5

0

20

.

10

15 4

2 40

20

25 6

60

30

35 [m³/h] 10 [l/s]

8

80

100

0

120

[lgpm]

Q

max.

8m

P1 [W]

P1 [W]

0

[m/s]

Wilo-Stratos-D 50/1-9

1 ~ 230 V - DN 50 10

H [m]

4

12

6m 4m 2m 1m

min. 0

5

10

15

P1 20

25

30

Wilo-Stratos 50/1-9 35 [m³/h]

900 800 700 600 500 400 300 200 100 0

0 0

5

0

20

10 2 40

15 4

20

25 6

60

30

35 [m³/h] 10 [l/s]

8

80

100

120

[lgpm]

Q

max.

8m 7m 6m 5m 4m 3m

P1

min. 0

5

10

15

20

25

30

Wilo-Stratos 50/1-9 35 [m³/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps)

Characteristic pump curves Wilo-Stratos-D Wilo-Stratos-D 50/1-12

0

'p-v (variable)

1

v 3

2

4

5

0

[m/s]

12

Wilo-Stratos-D 50/1-12

+

[m/s]

Wilo-Stratos-D 50/1-12 1 ~ 230 V - DN 50

+

9 p-

8

p-

8

c

7

v

7 H [m]

ma

6

x.

ma

6

5

5

4

4

3

x.

2

mi

n.

1 0 0

5

0

10

15 4

25

20

25 6

50

30

35 10

8

75

100

0

40 [m³/h] [l/s] [lgpm]

125

400 200

min.

0

5

10

15

5

10

15 4

2 25

20

25 6

50

30

35 10

8

75

100

40 [m³/h] [l/s] [lgpm]

125

Q max. m

1000 P1 [W]

600

0 0

1200

m 11 m 10 9m 8m 7m 6m 5m 4m 3m 2m 1m

.

max

800

n.

0

Q

1200 1000

mi

1

2

Potable water circulation

3

2

11

H [m]

5

10

9

P1 [W]

4

11

1 ~ 230 V - DN 50

10

0

v 3

2

12

11

0

1

Heating, Air-conditioning, Cooling

'p-c (constant)

800 600 400

P1 20

25

200

Wilo-Stratos 50/1-12

30

35

m 10 m 9 m 8 7 mm 6 m 5 m 4

P1

min. 0

40 [m³/h]

0

5

10

15

20

25

30

Wilo-Stratos 50/1-12 35

40 [m³/h]

'p-c (constant)

'p-v (variable) v

v 0

1

2

3

4

5

0

[m/s]

Wilo-Stratos-D 65/1-12

11

+

4

5

[m/s]

Wilo-Stratos-D 65/1-12 1 ~ 230 V - DN 65

+

Service/Accessories, Systems

9 8

8 p-

c

p-

v

7 H [m]

7 6 5

ax

.

4

6 5

m

m

ax

.

4 3

3 2

2

mi

n.

1 0 0

10 3

0

20 6 50

30

40 9

100

50 12

60 15

150 Q

18

0

70 [m³/h] [l/s]

0

20

30

40

P1 [W]

. max m 10 m 9 8m 7m 6m 5m 4m 3m 2m 1m

10

n.

P1 50

60

Wilo Catalogue A1 - Circulating pumps in glandless design

Wilo-Stratos 65/1-12 70 [m³/h]

0 0

10 3

0

250 [lgpm]

200

max.

min.

mi

1

1800 1600 1400 1200 1000 800 600 400 200 0

20 6 50

30

40 9

100

50 12

60 15

150 Q

18

70 [m³/h] [l/s]

250 [lgpm]

200 max.

10

m

9m m 8 m 7 m 6 m 5 m 4

P1

min. 0

10

20

Switchgears and Control Devices Pump Management Systems

H [m]

3

10

9

P1 [W]

2

11

1 ~ 230 V - DN 65

10

1800 1600 1400 1200 1000 800 600 400 200 0

1

12

12

0

Solar thermal

Wilo-Stratos-D 65/1-12

30

40

50

60

Wilo-Stratos 65/1-12 70 [m³/h]

71

Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps)

Characteristic pump curves Wilo-Stratos-D Wilo-Stratos-D 80/1-12 'p-c (constant)

'p-v (variable) v

0

1

2

v

3

4

5

0

[m/s]

16

1

2

3

4

Wilo-Stratos-D 80/1-12

1 ~ 230 V - DN 80

14

+

12

+

12

10

10 p-

c

H [m]

H [m]

p-

8 m

ax

6

mi

ax

.

0 0

20

0

40 10 100

60

80

100

20 200

300

0

[m³/h] 30 [l/s] [lgpm]

2000 1500 500

min.

0

40

100

60

60

80

100

20 200

300

[m³/h] 30 [l/s] [lgpm]

Q max. m 12 1 m 1 0m m 1 9 m 8 m 7 6m 5 mm 4

2000 1500 1000

P1

1m

20

40 10

2500

6m 4m 2m

1000

20

3000

m 12 m 10 8m

P1 [W]

2500

0 0

3500

max. x.

ma

n.

0

Q

3000

mi

2

n.

3500

P1 [W]

m

4

2

72

v

8 6

.

4

0

[m/s]

Wilo-Stratos-D 80/1-12

1 ~ 230 V - DN 80

14

0

5

16

80

Wilo-Stratos 80/1-12 100 [m³/h]

P1

500 0

min. 0

20

40

60

80

Wilo-Stratos 80/1-12 100 [m³/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps)

Terminal diagrams, motor data Wilo-Stratos-D

L

N

PE

SSM

1~ 230 V, 50 Hz

L1 L3

PE

DP: PLR: LON: SSM

SSM

L2 L3 L1 L2 3~ 230 V, 50 Hz

Heating, Air-conditioning, Cooling

Terminal diagram Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (Normally closed contact as per VDI 3814, load capacity 1 A, 250 V ~) For function, see chapter “Pump Management Systems WiloControl, Planning Guide”

Option: IF-Module Stratos *) LON-modul

DP

DP

PLR

LON

Potable water circulation

PLR-modul

*) For additional Stratos IF-Module, see chapter “Pump Management Systems Wilo-Control ”

Rated power

Speed

Power Current at consumption 1~230V

Current at 3~230V

Current at 3~400V

Motor protection

Cable screwed connection PG

p2

n

p1

I

-

[W]

[1/min]

[W]

[A]

-

-

32/1-8

100

1400 - 3700

9 - 130

0.13 - 1.20

0.17 - 1.37

–

integrated

1 x/71x/91x 13.5

32/1-12

200

1600 - 4800

16 - 310

0.16 - 1.37

0.16 - 1.37

–

integrated

1 x/71x/91x 13.5

40/1-8

200

1800 - 4800

18 - 310

0.17 - 1.37

0.17 - 1.37

–

integrated

1 x/71x/91x 13.5

40/1-12

350

1400 - 4600

21 - 450

0.16 - 2.01

0.16 - 2.01

–

integrated

1 x/71x/91x 13.5

50/1-8

200

1800 - 4800

18 - 310

0.17 - 1.37

0.17 - 1.37

–

integrated

1 x/71x/91x 13.5

50/1-9

350

1400 - 4100

21 - 430

0.16 - 1.88

0.16 - 1.88

–

integrated

1 x/71x/91x 13.5

50/1-12

500

1400 - 4600

21 - 620

0.16 - 2.70

0.16 - 2.70

–

integrated

1 x/71x/91x 13.5

650

950 - 3300

38 - 800

0.28 - 3.50

0.28 - 3.50

–

integrated

1 x/71x/91x 13.5

80/1-12

1300

900 - 3300

40 - 1550

0.30 - 6.80

0.30 - 6.80

–

integrated

1 x/71x/91x 13.5

Switchgears and Control Devices Pump Management Systems

65/1-12

Service/Accessories, Systems

Wilo-Stratos D...

Solar thermal

Motor data

Wilo Catalogue A1 - Circulating pumps in glandless design

73

Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps)

Dimensions, weights Wilo-Stratos-D Dimension drawing A b4

b5

a1

l3

b1

l0

l4

l1

b2

a2

Pg 7 Pg 9

Pg 13,5

Permitted installation positions, see Planning Guide Note: When arranging pumps vertically, the dimension b5 protrudes over the edge of the pump connection!

Dimension drawing B

Dimension drawing C ØD Øk Ød DN

ØD Ø k L2 Ø k L1 Ød DN

n x Ø d1

n x Ø dL

n x Ø d2

Dimensions, Weights Wilo-Stratos D...

Nominal diameter DN

Dimensions l0

l1

l3

l4

-

74

a1

a2

b1

b2

b4

b5

[mm]

Weight about

Dimension drawing

PN 6/10

-

[kg]

-

32/1-8

32

220

110

90

75

181

43

106

114

106

106

12.0

A

32/1-12

32

220

110

127

106

203

57

117

130

110

130

16.5

A

40/1-8

40

220

110

127

106

199

64

125

138

115

135

16.6

A

40/1-12

40

250

125

142

119

252

62

151

144

145

145

25.0

A

50/1-8

50

240

120

127

106

203

61

123

135

113

132

18.0

A

50/1-9

50

280

140

142

119

256

62

159

148

145

145

27.0

A

50/1-12

50

280

140

142

119

256

62

159

148

145

145

27.0

A

65/1-12

65

340

170

170

155

325

88

200

210

188

188

52.8

A

80/1-12

80

360

180

170

150

328

100

220

235

203

203

61.0

A

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps)

Dimensions, weights Wilo-Stratos-D Flange dimensions

-

DN

Pump flange dimensions ØD

Ød

Ø KL1/KL2

Øk

nx Ø dL1/dL2

n x Ø dL

[pcs. x mm]

-

-

-

32/1-8

Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2)

-

32

140

76

90/100

–

4 x 14/19

–

B

32/1-12

Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2)

32

140

76

90/100

–

4 x 14/19

–

B

40/1-8

Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2)

40

150

84

100/110

–

4 x 14/19

–

B

40/1-12

Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2)

40

150

84

100/110

–

4 x 14/19

–

B

50/1-8

Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2)

50

165

99

110/125

–

4 x 14/19

–

B

50/1-9

Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2)

50

165

99

110/125

–

4 x 14/19

–

B

50/1-12

Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2)

50

165

99

110/125

–

4 x 14/19

–

B

65/1-12

Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2)

65

185

118

130/145

–

4 x 14/19

–

B

80/1-12

Flange PN 6 (dimensioned to PN 16, according in accordance with EN 1092-2)

80

200

132

–

150

–

4 x 19

C

80/1-12

Flange PN16 (in accordance with EN 1092-2)

80

200

132

–

160

–

8 x 19

C

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

[mm]

Dimension drawing

Heating, Air-conditioning, Cooling

Nominal diameter

Potable water circulation

Flange

Solar thermal

Wilo-Stratos-D ...

Wilo Catalogue A1 - Circulating pumps in glandless design

75

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Star-E, TOP-E, TOP-ED

fied Modi s! e i r se

H[m]

Series: Wilo-Star-E (EasyStar) Wilo-EasyStar St

4 St

3

ar-

E1

2

5(

25

ar

-E

,3

0)

15

/1

(2

5,

30

)/1

-5

> Single-head pumps: • Electronically controlled circulating pumps with screwed connection > Application: • Hot-water heating systems of all kinds

-3

1 0 0

0,5

1

1,5

2

2,5

3

Q[m³/h]

H[m]

Series: Wilo-TOP-E

Wilo-TOP-E

10 30/1

-1 0

/1-

65

10

/1

)/ 1 -7

80/1-10 100/1-10

-1 0

50 /1-

4

/1

40

2 5 (3 0

6

50

-10

8

> Single-head pumps: • Electronically controlled circulating pumps with screwed or flanged connection > Application: • Hot-water heating systems of all kinds and industrial circulation systems

50/1-7

6

2 1 0

40/1-4

0

10

20

30

40

Q[m3/h]

50

H[m]

Series: Wilo-TOP-ED Wilo-TOP-ED

+

10 8

40/1-10

50

6

3 2 /1

4

/1

-1

80/1-10

0

-7

40/1-7 50/1-6 50/1-7

65/1-10

> Twin-head pumps: • Electronically controlled circulating pumps with flanged connection > Application: • Hot-water heating systems of all kinds and industrial circulation systems

2 1 0

76

0

10

20

30

40

50

60

70

80

Q[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Star-E, TOP-E, TOP-ED

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data:. . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data:. . . . • Dimensions, Weights: . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . .

Page 6/31 78 80 82 83 84 325

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data:. . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data:. . . . • Dimensions, Weights: . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices. . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page 6/31 78 86 88 93 94 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data:. . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data:. . . . • Dimensions, Weights: . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices. . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page 6/31 96 98 100 104 105 325 351

Potable water circulation

> Product advantages: • Energy-saving pumps specially for single- and two-family houses and for two- to six-family houses • Simple pipe connection thanks to the safe and practical wrench attachment point on the pump body. • Secure electrical connection through ergonomically optimised terminal box. Threaded cable connection can be removed and used on both sides. Quick connection with spring clips • Easy operation. Ex-works setting suitable for 90% of all heating systems requirements. The “Red Button” allows individual settings to be made for specific systems. • Activated Autopilot offers automatic adjustment of pump performance in boiler setback mode. • Operational reliability through deblocking function and Safety Control.

Heating, Air-conditioning, Cooling

Series: Wilo-Star-E (EasyStar)

Series: Wilo-TOP-E

421

Solar thermal

> Product advantages: • Stepless performance control and various control functions for energy-saving operation. • Autopilot for automatic setback mode through self-teaching “Fuzzy Logic”. • Easy operation through standard series integrated pump display and manual operation level (one-button-operation). • IF-Modul with interfaces to building-automation systems can be optionally retrofitted. • Remote control and remote query of the pump functions possible with the Wilo-IR-Monitor.

421

Switchgears and Control Devices Pump Management Systems

> Product advantages: • Stepless performance control and various control functions for energy-saving operation. • Autopilot for automatic setback mode through self-teaching “Fuzzy Logic”. • Easy operation through standard series integrated pump display and manual operation level (one-button-operation). • IF-Modul with interfaces to building-automation systems can be optionally retrofitted. • Remote control and remote query of the pump functions possible with the Wilo-IR-Monitor. • Optimum economic efficiency with TOP-ED thanks to efficiency-optimised duty/assist mode.

Service/Accessories, Systems

Series: Wilo-TOP-ED

Wilo Catalogue A1 - Circulating pumps in glandless design

77

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Equipment/Function Wilo-Star-E, Wilo-TOP-E Wilo-Star-E (EasyStar)

Wilo-TOP-E

Speed-stage switching

–

–

Manual control mode (n=constant)

–

'p-c for constant differential pressure 'p-v for variable differential pressure

• •

'p-T for temperature-prompted differential pressure

–

• • • •

Operating modes

Manual functions Setting the operating mode

–

Setting the differential-pressure setpoint Setting to “Autopilot” (automatic setback mode)

• •

Setting the pump to ON/OFF

–

Setting the speed (manual setting mode)

–

• • • • •

Setting the speed stages

–

–

Stepless power adjustment depending on the operating mode

•

•

“Autopilot” automatic setback mode

• • •

• • •

Automatic functions

Deblocking function Soft start

(not with TOP-E 25(30)/1-7, TOP- E30/1-10, TOP- E40/1-4 and TOP-E 50/1-6) Safety control

•

–

Full motor protection with integrated trip electronics

–

•

External control functions Control input “Overriding Off”

–

• (not with TOP-E 25(30)/1-7, TOP- E30/1-10, TOP- E40/1-4 and TOP-E 50/1-6)

Control input “Overriding Min”

–

Control input “Analogue in 0- 10 V” (remote speed adjustment)

–

Control input “Analogue in 0- 10 V” (remote setpoint adjustment)

–

• (not with TOP-E 25(30)/1-7, TOP- E30/1-10, TOP- E40/1-4 and TOP-E 50/1-6)

–

–

Single/collective fault signal (potential-free NC contact)

–

–

Collective fault signal (potential-free NC contact)

–

•

Individual run signal (potential-free NO contact)

–

–

Signal and display functions

• = available, – = not available

78

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Equipment/Function Wilo-Star-E, Wilo-TOP-E Wilo-Star-E (EasyStar)

Wilo-TOP-E

Thermal winding contact (WSK, potential-free NC contact)

–

–

Fault light

–

•

Direction-of-rotation telltale lamp

–

–

LC display for showing pump data and fault codes

–

•

–

•

Heating, Air-conditioning, Cooling

Signal and display functions (Continued)

Data exchange

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules Serial digital LON interface for connection to a LONWORKS network

–

•

Potable water circulation

Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor)

Possible with IF-Modul (accessories) –

• Possible with IF-Modul (accessories)

Twin-head pump management (twin-head pump or 2 single-head pumps) (Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is listed in the Wilo catalogue) Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

–

Addition operation (efficiency-optimised peak-load cut-in and out)

–

• Different combinations with IF-Modul (accessories) possible

• Different combinations with IF-Modul (accessories) possible

Wrench attachment point on pump body

•

–

Double switchover valve in pump housing

–

–

Cable entry possible on both sides

• •

–

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

–

–

Plug-in slot for optional expansion with Wilo-IFModuls

–

• –

Including installation and operating instructions

• • •

Including thermal insulation

–

• • •

Including washers for flange bolts (for DN 32 - DN 65 nominal connection diameters)

–

•

Including 1.8 m power cable with grounding plug

–

–

Including seals for threaded connection (loose)

Integrated non-return valve

–

–

Integrated ball shutoff valve

–

–

Including time switch

–

–

Service/Accessories, Systems

Blocking current-proof motor

–

Switchgears and Control Devices Pump Management Systems

Quick connection with spring clips

Solar thermal

Equipment/Scope of delivery

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

79

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Technical Data Wilo-Star-E Wilo-Star-E... (EasyStar) 15/1-3

25/1-3

30/1-3

15/1-5

25/1-5

30/1-5

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol content require rechecking of the pumping data)

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

3

3

3

5

5

5

2.5

2.5

2.5

3.5

3.5

3.5

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature of +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

+20 to +110 +20 to +95

+20 to +110 +20 to +95

–

–

–

–

–

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

–

–

–

–

–

Standard version for operating pressure pmax [bar]

10

10

10

10

10

10

Special version for operating pressure pmax [bar]

–

–

–

–

–

–

Screwed connection Rp

1/ 2

1

11/4

1/

1

11/4

Nominal connection diameter flange DN

–

–

–

–

–

–

Flange for mating flange PN 6, standard version

–

–

–

–

–

–

Mating flange for PN 16 flange, special version

–

–

–

–

–

–

Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

230

Mains connection 3~ [V], standard version

–

–

–

–

–

–

Mains connection 3~ [V], with optional switching plug

–

–

–

–

–

–

Mains frequency [Hz]

50

50

50

50

50

50

Pipe connections 2

Electrical connection

• = available, – = not available

80

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Technical Data Wilo-Star-E Wilo-Star-E... (EasyStar) 25/1-3

30/1-3

15/1-5

25/1-5

30/1-5 Heating, Air-conditioning, Cooling

15/1-3 Motor/electronics Electromagnetic compatibility

EN 61000-6-3

Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

Pulse-pack control

Protection class

IP 42

IP 42

IP 42

IP 42

IP 42

IP 42

Insulation class

F

F

F

F

F

F

Pump housing

Potable water circulation

Materials Grey cast iron (EN-GJL-200)

Impeller

Plastic (PP -%40 GF)

Shaft

Stainless steel (X40 Cr13)

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

0.5

0.5

0.5

0.5

0.5

0.5

95 °C

3

3

3

3

3

3

110 °C

10

10

10

10

10

10

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

81

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Pump curves Wilo-Star-E Wilo-Star-E 15/1-3, E 25/1-3, E 30/1-3

Wilo-Star-E 15/1-5, E 25/1-5, E 30/1-5

'p-v (variable)

'p-v (variable)

3,5

0 0 0

1

v 3 1

2

0,5 0,25

0,5

4

5 1,5 0,75

0,75

Rp ½ Rp 1 [m/s] Rp 1¼

6

Wilo-Star-E 15/1-3, 25/1-3, 30/1-3

3

0 0 0

1

4

0,5

0,75

5 1,5 0,75

Rp ½ Rp 1 [m/s] Rp 1¼

Wilo-Star-E 15/1-5, 25/1-5, 30/1-5

5

1 ~ 230 V - Rp ½, Rp 1, Rp 1¼

v 3 1

2

0,5 0,25

1 ~ 230 V - Rp ½, Rp 1, Rp 1¼

2,5 4 2 H[m]

H[m]

p-

v

m

1,5

p-

v

3

m

ax

ax

.

. 2

1 1

0,5

min.

min. 0

0 0

0,5 0,2

1 0,4

1,5

2 0,6

2,5 0,8

0

[m³/h] 1,0 [l/s]

0 0

0,5

1

1,5 0,4

0,2

Q

2

2,5 0,6

3

3,5[m³/h] 1,0 [l/s]

3

3,5[m³/h]

0,8

Q 100

50 max.

2m

3m

30

P1 [W]

P1 [W]

max.

80

40

min.

20

60

3m

2m

40 min. 20

10 0

82

0

0,5

1

1,5

2

2,5

[m³/h]

0

0

0,5

1

1,5

2

2,5

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Terminal Diagrams, Motor Data Wilo-Star-E

L

N

Heating, Air-conditioning, Cooling

Terminal diagram

PE

Potable water circulation

Blocking current-proof motor Single-phase AC motor 1~230 V, 50 Hz, with capacitor installed

Speed

Power consumption

Current at 1~230 V

3~230 V

n

P1

I

[1/min]

[W]

[A]

Motor protection

Capacitor

Threaded cable connection

–

Capacity

PG

3~400 V

–

[mF/VDB]

–

1,7/400

11

1060 - 2350

18 - 42

0.13 - 0.19

–

–

15/1-5-130

1205 - 2680

27 - 72

0.15 - 0.31

–

–

not necessary (blocking currentproof)

2,0/400

11

25/1-3

1060 - 2350

18 - 42

0.13 - 0.19

–

–

not necessary (blocking currentproof)

1,7/400

11

25/1-3-130

1060 - 2350

18 - 42

0.13 - 0,19

–

–

not necessary (blocking currentproof)

1,7/400

11

30/1-3

1060 - 2350

18 - 42

0.13 - 0.19

–

–

not necessary (blocking currentproof)

1,7/400

11

25/1-5

1205 - 2680

27 - 72

0.15 - 0.31

–

–

not necessary (blocking currentproof)

2,0/400

11

25/1-5-130

1205 - 2680

27 - 72

0.15 - 0.31

–

–

not necessary (blocking currentproof)

2,0/400

11

30/1-5

1205 - 2680

27 - 72

0.15 - 0.31

–

–

not necessary (blocking currentproof)

2,0/400

11

Switchgears and Control Devices Pump Management Systems

15/1-3-130

not necessary (blocking currentproof)

Service/Accessories, Systems

Wilo-Star-E...

Solar thermal

Motor data

Wilo Catalogue A1 - Circulating pumps in glandless design

83

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Dimensions, Weights Wilo-Star-E Dimension drawing b1

l4 b2

l0

b3

l2

G

l3

Rp/DN

a1

b0

l1

Dimensions, Weights Wilo-Star-E...

84

Pipe connection/ nominal diameter

Thread

Rp

G

Pump dimensions a1

I0

l1

l2

l3

Weight about

l4

b0

b1

b2

b3

[mm]

–

–

–

15/1-3-130

Rp 1/2

G1

33

130

96

65

78

160

93

106

56

74

[kg] 2.2

15/1-5-130

Rp 1/2

G1

33

130

96

65

78

160

93

106

56

74

2.5

25/1-3

Rp 1

G 11/2

33

180

96

90

78

160

93

106

56

74

2.4

25/1-3-130

Rp 1

G/112

33

130

96

65

78

160

93

106

56

74

2.2

25/1-5

Rp 1

G

11/2

33

180

96

90

78

160

93

106

56

74

2.7

25/1-5-130

Rp 1

G 11/2

33

130

96

65

78

160

93

106

56

74

2.5

30/1-3

Rp 11/4

G2

33

180

96

90

78

160

93

106

56

74

2.6

30/1-5

Rp 11/4

G2

33

180

96

90

78

160

93

106

56

74

2.8

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Heating, Air-conditioning, Cooling

Energy-saving pumps (single-head pumps)

Wilo Catalogue A1 - Circulating pumps in glandless design

85

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Technical Data Wilo-TOP-E

25/1-7

30/1-7

30/1-10

40/1-4

40/1-10

50/1-6

50/1-7

50/1-10

65/1-10

80/1-10

100/1-10

Wilo-TOP-E...

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

–

–

–

–

7

7

11

4

10

7

7

10

9

10

10

6.5

6.5

9

11

18

15

24

27

32

62

62

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume max. [m3/h] Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems [°C] at max. ambient temperature +40 °C [°C]

– +20 to +110

–

–

–

–

–

–

–

–

–

–

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

–

–

–

–

–

–

–

–

–

–

Standard version for operating pressure pmax [bar]

10

10

10

6/10

6/10

6/10

6/10

6/10

6/10

Special version for operating pressure pmax [bar]

–

–

16

–

16

16

16

16

6

6

10

10

16

16

16

Pipe connections Screwed connection Rp

1

11/4

11/4

–

–

–

–

–

–

–

–

Nominal connection diameter DN

–

–

–

40

40

50

50

50

65

80

100

Flange for mating flange PN 6, standard version

–

–

–

–

–

–

–

–

–

•

•

Mating flange for PN 16 flange, special version

–

–

–

–

•

•

•

•

•

•

•

Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version

–

–

–

•

•

•

•

•

•

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

230

230

230

230

230

230

Mains connection 3~ [V], standard version

230

230

230

230

230

230

230

230

230

230

230

Mains connection 3~ [V], with optional switching plug

–

–

–

–

–

–

–

–

–

–

–

Mains frequency [Hz]

50

50

50

50

50

50

50

50

50

50

50

Electrical connection

• = available, – = not available

86

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Technical Data Wilo-TOP-E

Heating, Air-conditioning, Cooling

100/1-10

80/1-10

65/1-10

50/1-10

50/1-7

50/1-6

40/1-10

40/1-4

30/1-10

30/1-7

25/1-7

Wilo-TOP-E...

Motor/electronics EN 61800-3

Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

HighFrefreq. quency PWM conv. process

High-frequency PWM procedure

Frequency converter

Protection class

IP 43

IP 43

IP 43

IP 43

IP 43

IP 43

IP 43

IP 43

IP 43

IP 43

IP 43

Insulation class

F

F

F

F

F

F

F

F

F

F

F

Potable water circulation

Electromagnetic compatibility

Materials Pump housing

Grey cast iron (EN-GJL-200)

Grey cast iron (EN-GJL-250)

TOP-E 30/1-7: Also as special version in red bronze

TOP-E 50/1-7, TOP-E 65/1-10, TOP E-80/1-10: Also as special version in red bronze (CC 491K)

(CC 491K) Impeller

Plastic (PPS -%40 GF)

Shaft

Stainless steel (X46 Cr13) Metal-impregnated carbon Solar thermal

Bearing Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

0.5

0.5

0.5

0.5

0.5

0.5

3

3

3

3

3

95 °C

5

5

5

5

5

5

10

10

10

10

10

110 °C

11

11

11

11

11

11

16

16

16

16

16

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

87

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Pump curves Wilo-TOP-E Pump curves WiloTOP-E

Wilo-TOP-E 25/1-7, 30/1-7 'p-c (constant)

'p-v (variable) v

0

v

1

0

2

0,5

3

1

Rp 1

0

[m/s]

2 Rp 11/4

1,5

0

7

Pump Curves

1

2

0,5

3

1

Rp 1

[m/s]

2 Rp 11/4

1,5

7

Wilo-TOP-E 25/1-7 Wilo-TOP-E 30/1-7

∆p

-c

6

Wilo-TOP-E 25/1-7 Wilo-TOP-E 30/1-7

6

1 ~ 230 V - Rp 1/Rp 11/4

1 ~ 230 V - Rp 1/Rp 11/4 ∆

5

p-

5

v

m

ax

4

4

.

m

H[m]

ax

H[m]

.

3

2

3

2

1

1

min.

min

.

0

0 0

1

2

3

4

0,5

0

5

10

[m3/h] [l/s]

20

[lgpm]

6

15

Q

1,5

5

1

0

2

3

max.

5

10

125

125

min.

75

20

[lgpm]

max.

150

2m 1m

100

[m3/h] [l/s]

6

15

Q

1,5

5

1

175

3m

5m 4m

6m

P1[W]

150

4

0,5

200

175

P1[W]

1

0

200

50

5m 4m 3m 2m

6m

100 75

min.

50

25 0

0 0

25 0

1

2

3

4

5

6

0

[m3/h]

0

1

2

3

4

5

[m3/h]

6

Wilo-TOP-E 30/1-10 'p-c (constant)

'p-v (variable) v

0

0,5

1

1,5

v 2

2,5

[m/s]

3

0

12

0,5

1

1,5

Wilo-TOP-E 30/1-10

11

2,5

[m/s]

3

Wilo-TOP-E 30/1-10

11

1 ~ 230 V - Rp 11/4

10

1 ~ 230 V - Rp 11/4

10

∆p

¨p

-c

9

-v

9

8

8

7 H[m]

7 m

H[m]

2

12

ax

.

6

ma

x.

6

5

5

4

4

3

3

2

2

min

.

1

1

min

.

0

0 0

1

0

2 0,5 5

3

4

5

1 10

15

max.

6m

8m

2m

8 2

25

30

0

[m3/h] [l/s]

9 2,5 35

[lgpm]

0 0

1

0

2 0,5 5

3

4

5

1 10

15

8m

min.

8

9 2,5

25

[m3/h] [l/s] 35 [lgpm]

30

6m

300

m

7 2

20 Q

max.

4m

6 1,5

400

P1[W]

P1[ W]

10

200

7

20 Q

400

300

6 1,5

4m

m 10

200

min.

1m

100

0

88

100

0

1

2

3

4

5

6

7

8

9

[m3/h]

0

0

1

2

3

4

5

6

7

8

9

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Pump curves Wilo-TOP-E Wilo-TOP-E 40/1-4 'p-v (variable) v 0

0,5

v

1

1,5

[m/s]

2

0

5

0,5

1

1,5

Wilo-TOP-E 40/1-4

1 ~ 230 V - DN 40 4

1 ~ 230 V - DN 40 4

¨p

¨p

-c

3

ma

3

H[m]

x.

x.

2

2

1

1

min.

0 0

2

4

6

8

1

0

10

2

10

3

20

0

[m3/h] [l/s]

200

min.

0 0

[lgpm]

30

2

4

6

10

3

20

[lgpm]

30 Q

200

max.

[m3/h] [l/s]

10

2

225 max.

175

150

2m 1m

3m

125

P1[W]

175

8

1

0

Q

225

P1[W]

ma

Potable water circulation

H[m]

-c

100

150

2m 1m

3m

125 100

min.

75

min.

75

50

50

25 0

[m/s]

2

5

Wilo-TOP-E 40/1-4

0

Heating, Air-conditioning, Cooling

'p-c (constant)

25 0

2

4

6

8

0

[m3/h]

10

0

2

4

6

8

[m3/h]

10

Wilo-TOP-E 40/1-10 'p-v (variable) v

v 0

0,5

1

10

Solar thermal

'p-c (constant) 1,5

2

2,5

[m/s]

3

0

0,5

1

1,5

2

2,5

[m/s]

3

10

¨ p-

Wilo-TOP-E 40/1-10

c

9

Wilo-TOP-E 40/1-10 9

1 ~ 230 V - DN 40

8

8

7

7

1 ~ 230 V - DN 40 ¨p

ma

x.

m

6 H[m]

H[m]

6 5

ax

.

5

4

4

3

3

2

2 min .

min

.

1 0

Service/Accessories, Systems

-v

1

0 0

2

4

6

1

0

8

10

2

10

20

30 Q

700

12 3 40

14 4

0

16 [m3/h] [l/s] [lgpm]

50

0 0

2

4

6

1

0

8

10

2

10

20

30 Q

700

12

16 [m3/h] [l/s]

14 4

3 40

[lgpm]

50 max.

600

600

max.

7m

P1[W]

P1[W]

400

5m

300

3m

min. 0

2

4

6

4m

5m

6m

100

1m

0

7m

8m

300 200

200 100

400

Switchgears and Control Devices Pump Management Systems

500

500

8

10

12

Wilo Catalogue A1 - Circulating pumps in glandless design

14

16

[m3/h]

min.

0 0

2

4

6

8

10

12

14

16 [m3/h]

89

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Pump curves Wilo-TOP-E Wilo-TOP-E 50/1-6 'p-c (constant)

'p-v (variable) v

0

0,5

v

1

[m/s]

1,5

0

8

0,5

1

[m/s]

1,5

8

Wilo-TOP-E 50/1-6

Wilo-TOP-E 50/1-6 1 ~ 230 V - DN 50

7

1 ~ 230 V - DN 50

7

¨p

-c

6

6

5

5

¨p -

v

m

ax

3

2

3

0 0

2

4

6

8

1

0

10

2

10

min.

. 12

14

3

20

30

4

40

50

0

[m3/h] [l/s] [lgpm]

0 0

2

4

6

8

1

0

Q

450

10

2

10

max.

300

30

5m 6m

200

300

min.

150

6m

250

1m

P1[W]

250

100

4

40

[m3/h] [l/s] [lgpm]

50

max.

350

3m

4m 2m

14

Q

400

350

12 3

20

450

400

P1[W]

.

1

min

5m 3m

4m 2m

200

min.

150 100

50 0

ax

2

1

0

m

4 H[m]

H[m]

.

4

50 0

2

4

6

8

10

12

14

0

[m3/h]

0

2

4

6

8

10

12

14

[m3/h]

Wilo-TOP-E 50/1-7 'p-c (constant)

'p-v (variable) v

0

v

1

3 [m/s]

2

0

8

1

3 [m/s]

2

8

Wilo-TOP-E 50/1-7 7

Wilo-TOP-E 50/1-7

1 ~ 230 V - DN 50

¨ p-

1 ~ 230 V - DN 50

7

c

6

6

¨p

-v

m

ax

5

5 H[m]

H[m]

.

4

ax

.

3

3

2

2

1

m

4

1

min

min

.

.

0

0 0 0

5 1

10 2

10

20

15 4

3 30

40

50

20 5 60

6

0

[m3/h] [l/s]

80 [lgpm]

70

0

Q

700

5 1 10

20

30

40

50

5m

P1[ W]

400

4m

3m

200

2m

100

60

5

10

6

[m3/h] [l/s]

80 [lgpm]

70

Q max.

6m

400

5m

300

4m 3m

200

1m

100

min. 0

20 5

500

6m

300

90

15 4

3

600 max.

500

0

10 2

700

600 P1[W]

0 0

min. 15

20

[m3/h]

0

0

5

10

15

20

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Pump curves Wilo-TOP-E Wilo-TOP-E 50/1-10 'p-v (variable)

0

v 2

1

[m/s]

3

0

10

v 2

1

Heating, Air-conditioning, Cooling

'p-c (constant)

[m/s]

3

10

Wilo-TOP-E 50/1-10

Wilo-TOP-E 50/1-10

¨p

-c

9

9

1 ~ 230 V - DN 50

8

1 ~ 230 V - DN 50

8

¨ 7

7

m

p-

v

ax

.

6

H[m]

.

5

4

4

3

3

min.

2

1

0 0 0

5

10

1

2

10

20

15 4

3 30

40

50

20 5

25 7

6

60

70

80

0

[m3/h] [l/s] [lgpm]

90

P1[W]

9m

7m

10

20

30

40

50

20 5 60

70

[m3/h] [l/s]

25 7

6 80

[lgpm]

90

Q max.

600 8m m 7

3m

6m 5m 4m

200

min. 1m

min.

0 0

15 4

3

400

5m

200

10 2

800

600 400

5 1

1000

max.

800

0 0 0

Q

1000

P1[ W ]

min.

2

1 0

m

ax

5

Potable water circulation

H[m]

6

5

10

15

20

25

0

[m3/h]

0

5

10

15

20

[m3/h]

25

Wilo-TOP-E 65/1-10 'p-v (variable) v 0

0,5

1

Solar thermal

'p-c (constant)

v 1,5

[m/s]

2

0

9

0,5

1

1,5

[m/s]

2

9

Wilo-TOP-E 65/1-10

Wilo-TOP-E 65/1-10 8

1 ~ 230 V - DN 65

¨p

-c

1 ~ 230 V - DN 65

8

7

7

6

6

¨p

-v ma x.

H[m]

H[m]

x.

5

5

4

4

3

3

2

2

1

min.

1

min

Service/Accessories, Systems

ma

.

5

10

15 4

2

0

25

25

30

6

50

8

75

0

[m3/h] [l/s] [lgpm]

100

10

15 4

2 25

20

25

30

6

50

8

75

[m3/h] [l/s] [lgpm]

100

Q max.

800

5m

7m

600

5

1000

max.

800

0 0 0

Q

1000

P1[W ]

20

3m

400

Switchgears and Control Devices Pump Management Systems

0 0

P1[W ]

0

600 7m

400

6m

5m 4m 200

200

min. 1m

0 0

5

10

15

20

25

Wilo Catalogue A1 - Circulating pumps in glandless design

30

[m3/h]

min.

0 0

5

10

15

20

25

30

[m3/h]

91

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Pump curves Wilo-TOP-E Wilo-TOP-E 80/1-10 'p-c (constant)

'p-v (variable) v

0

0,5

1

v

1,5

2

2,5

[m/s]

3

0

10

0,5

1

1,5

2

¨p

-c

1 ~ 230 V - DN 80

8

7

7

6

6

¨p

-v

m

m

ax

.

5

H[m]

H[m]

9

1 ~ 230 V - DN 80

8

4

.

3 min.

2

min.

2

1

1

0 0

10 2

20 6

4

0

30 8

50

40 10

100

50 14

12

60

150

16

0

[m3/h] 18 [l/s] [lgpm]

200

0 0

10 2

4

0

Q max.

1800

20 6

50

30 8

40 10

100

50 14

12

60

150

16

[m3/h] 18 [l/s] [lgpm]

200

Q max.

1800

1600

1600

1400

1400

9m

1200

1200 P1[ W ]

7m

1000

5m

800

3m

600 400

200 0

10

20

7m 6m

8m

800

5m 4m

400

1m

min.

1000 600

200 0

ax

5 4

3

0

[m/s]

3

Wilo-TOP-E 80/1-10

Wilo-TOP-E 80/1-10 9

P1[W]

2,5

10

30

40

50

60

0

[m3/h]

min. 0

10

20

30

40

50

60

[m3/h]

Wilo-TOP-E 100/1-10 'p-c (constant)

'p-v (variable) v

0

0,5

v

1

[m/s]

1,5

0

10

0,5

1

Wilo-TOP-E 100/1-10

Wilo-TOP-E 100/1-10 9

¨p

-c

7

7

6

6 m

ax

.

5 4

m

ax

5

.

min.

2

1

1

0 0

10 2

4

0

20 6

50

30 8

40 10

100

12

50 14

150

60 16

0

[m3/h] 18 [l/s] [lgpm]

200

0 0

10 2

20 6

4

0

Q

1800

50

30 8

40 10

100

12

50 14

150

60 16

[m3/h] 18 [l/s] [lgpm]

200

Q max.

1800

max.

1600

1600 9m

1200

1400

7m

1000

P1[W ]

1400 P1[ W]

-v

3 min.

2

5m

800 400

1000

200 10

20

30

5m 4m

400

200 0

7m 6m

8m

600

1m

min.

1200 800

3m

600

92

¨p

4

3

0

1 ~ 230 V - DN 100

8

H[m]

H[m]

9

1 ~ 230 V - DN 100

8

0

[m/s]

1,5

10

40

50

60

[m3/h]

0

min. 0

10

20

30

40

50

60

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Terminal Diagrams, Motor Data Wilo-TOP-E Terminal diagram B Standard

Standard

L

N

Heating, Air-conditioning, Cooling

Terminal diagram A

PE

SSM

L1 L3

PE

In

SSM

+24V Ext. off

L

N

PE

SSM

L1 L3

PE

SSM

0… 10V

DP: PLR: LON: SSM

L2 L3

L1 L2

L1 L2

3~ 230 V, 50 Hz

3~ 230 V, 50 Hz Option: IF module PLR

Option: IF module LON

Option: IF module LON

DP

LON

DP

LON

PLR

DP

PLR

DP

Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal NC contact in accordance with VDI 3814, load capacity 1 A, 250 V ~) For function, see Chapter “Wilo-Control Pump Management Systems, Planning Guide”

Potable water circulation

Option: IF module PLR

1~ 230 V, 50 Hz

L2 L3

DP: PLR: LON: SSM

Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (NC contact in accordance with VDI 3814, load capacity 1 A, 250 V ~) For function, see Chapter “Wilo-Control Pump Management Systems, Planning Guide” A/In: Control input 0 - 10 V for speed-controller operation +24V: Auxiliary voltage Ext. off: Control input Overriding “Off” for ext. potential-free contact (NC contact): Contact closed: Pump enabled, contact open: Pump “Off”

Solar thermal

1~ 230 V, 50 Hz

Rated power

Speed

Power consumption

Current at 1~230V

3~230V

Motor 3~400V protection

Threaded cable connection

Terminal diagram

P2

n

P1

I

–

PG

–

[W]

[1/min]

[W]

[A]

–

–

–

25/1-7

90

1000 – 2800

30 – 200

0.2 – 0.9

0.2 – 0.9

–

integrated 1 x 7 / 1 x 11 / 1 x 13.5

A

30/1-7

90

1000 – 2800

30 – 200

0.2 – 0.9

0.2 – 0.9

–

integrated 1 x 7 / 1 x 11 / 1 x 13.5

A

30/1-10

180

900 – 2800

45 – 400

0.25 – 1.8

0.25 – 1.8

–

integrated 1 x 7 / 1 x 11 / 1 x 13.5

A

40/1-4

90

1250 – 2700

60 – 200

0.3 – 0.9

0.3 – 0.9

–

integrated 1 x 7 / 1 x 11/1 x 13.5

A

40/1-10

350

850 – 2850

25 – 625

0.18 – 2.75

0.18 – 2.75

–

integrated 1 x 7 / 1 x 11/1 x 13.5

B

50/1-6

180

1000 – 2800

70 – 390

0.35 – 1.7

0.35 – 1.7

–

integrated 1 x 7 / 1 x 11/1 x 13.5

A

50/1-7

350

850 – 2850

25 – 645

0.18 – 2.81

0.18 – 2.81

–

integrated 1 x 7 / 1 x 11/1 x 13.5

B

50/1-10

450

850 – 2850

30 – 930

0.28 – 4.1

0.28 – 4.1

–

integrated 1 x 7 / 1 x 11/1 x 13.5

B

65/1-10

570

850 – 2850

35 – 980

0,27– 4,31

0,27– 4,31

–

integrated 1 x 7 / 1 x 11/1 x 13.5

B

80/1-10

1100

850 – 2850

60 – 1650

0.33 – 7.2

0.33 – 7.2

–

integrated 1 x 7 / 1 x 11/1 x 13.5

B

100/1-10

1100

850 – 2850

60 – 1650

0.33 – 7.2

0.33 – 7.2

–

integrated 1 x 7 / 1 x 11/1 x 13.5

B

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

Wilo-TOP-E...

Service/Accessories, Systems

Motor data

93

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-E Dimension drawing A

Dimension drawing B Rp

Rp

l0

l0

b3

Pg

b3

Pg

G

G

a1

b1

a2 b2

b2

a1

b1

l1

a2

l1

b2

b2

Permitted installation positions, see Planning Guide

Dimension drawing C

Dimension drawing D

Pg

Pg

l0

l0

b3

b3

Permitted installation positions, see Planning Guide

b1

R 1/8

a1

b2

b2

a2

b1 b2

l1

R 1/8

a1

b2

a2

l1

Permitted installation positions, see Planning Guide

Permitted installation positions, see Planning Guide

Dimension drawing E

Dimension drawing F

Pg

Dimension drawing G ØD Øk Ød DN

l0

b3

ØD Ø k L2 Ø k L1 Ød DN

n x Ø d1 n x Ø d2 b1 b2

94

R 1/8 b2

n x Ø dL

a1 a2

l1

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-E

Pipe connection/ nominal diameter

Thread

Rp/DN

G

–

–

Rp 1

G 11/2

180

34

30/1-7

Rp

11/4

G2

180

34

64

232

66

30/1-10

Rp 11/4

G2

180

40

68

257

73

40/1-4

40

–

220

54

76

237

83

40/1-10

40

–

250

57

88

306

50/1-6

50

–

240

39

82

275

50/1-7

50

–

280

63

82

50/1-10

50

–

280

69

91

65/1-10

65

–

340

79

80/1-10

80

–

360

100/1-10

100

–

360

25/1-7

Pump dimensions

Weight about

Dimensional drawing

PN 6/10

–

[kg]

–

125

5.5

A

88

125

5.5

A

93

133

7.5

B

103

125

10.0

C

90

115

160

16.0

E

78

112

133

13.0

D

314

91

116

160

18.0

E

337

101

120

190

19.0

E

100

368

118

134

200

26.0

E

95

130

371

137

152

200

30.5/32.5

E

95

130

371

137

152

200

33/35

E

a1

I0

a2

l1

b1

b2

b3

[mm] 56

225

66

80

Potable water circulation

Wilo-TOP-E...

Heating, Air-conditioning, Cooling

Dimensions, Weights

Flange dimensions Nominal diameter

–

DN

–

–

Pump flange dimensions ØD

Ød

Ø kL1/kL2

[mm]

Dimensional drawing n x Ø dL1/dL2

–

[pcs. x mm]

–

40/1-4 40/1-10

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

40

150

84

100/110

4 x 14/19

F

50/1-6 50/1-7 50/1-10

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

50

165

99

110/125

4 x 14/19

F

65/1-10

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

65

185

118

130/145

4 x 14/19

F

Flange PN 6 (as per DIN 2531)

80

190

128

150

4 x 19

G

Flange PN 16 (in accordance with DIN 2533, drilled in accordance with EN 1092-2)

80

200

138

160

8 x 19

G

Flange PN 6 (as per DIN 2531)

100

210

148

170

4 x 19

G

Flange PN 16 (in accordance with DIN 2533, drilled in accordance with EN 1092-2)

100

220

158

180

8 x 19

G

80/1-10

100/1-10

Solar thermal

Flange

Service/Accessories, Systems

Wilo-TOP-E...

Switchgears and Control Devices Pump Management Systems

n = No. of bolt holes

Wilo Catalogue A1 - Circulating pumps in glandless design

95

Heating, Air-conditioning, Cooling Energy-saving pumps (twin-head pumps)

Equipment/Function Wilo-TOP-ED Wilo-TOP-ED Operating mode Speed-stage switching

–

Manual control mode (n=constant)

•

'p-c for constant differential pressure

•

'p-v for variable differential pressure

•

'p-T for temperature-prompted differential pressure

•

Manual functions Setting the operating mode

•

Setting the differential-pressure setpoint

•

Setting to “Autopilot” (automatic setback mode)

•

Setting the pump to ON/OFF

•

Setting the speed (manual setting mode)

•

Setting the speed stages

–

Automatic functions Stepless power adjustment depending on the operating mode

•

“Autopilot” automatic setback mode

•

Deblocking function

•

Soft start

• (not with TOP-ED 32/1-7, TOP-ED 40/1-7 and TOP-ED 50/1-6)

Safety control

–

Full motor protection with integrated trip electronics

•

External control functions Control input “Overriding Off”

• (not with TOP-ED 32/1-7, TOP-ED 40/1-7 and TOP-ED 50/1-6)

Control input “Overriding Min” Control input “Analogue in 0- 10 V” (remote speed adjustment) Control input “Analogue in 0- 10 V” (remote setpoint adjustment)

–

• (not with TOP-ED 32/1-7, TOP-ED 40/1-7 and TOP-ED 50/1-6) –

Signal and display functions Single/collective fault signal (potential-free NC contact)

• (programmable with IR-Monitor)

Collective fault signal (potential-free NC contact)

•

Individual run signal (potential-free NO contact)

–

Thermal winding contact (WSK, potential-free NC contact)

–

• = available, – = not available

96

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (twin-head pumps)

Equipment/Function Wilo-TOP-ED Wilo-TOP-ED

Fault light

•

Direction-of-rotation telltale lamp

–

LC display for showing pump data and fault codes

•

Heating, Air-conditioning, Cooling

Signal and display functions (Continued)

Data exchange Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor)

•

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

• Possible with IF-Modul (accessories) Potable water circulation

•

Serial digital LON interface for connection to a LONWORKS network

Possible with IF-Modul (accessories)

Twin-head pump management (twin-head pump or 2 single-head pumps) (Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is listed in the Wilo catalogue) Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) Addition operation (efficiency-optimised peak-load cut-in and out)

• Different combinations with IF-Modul (accessories) possible (see Chapter “Wilo-Control Pump Management Systems”)

• Different combinations with IF-Modul (accessories) possible (see Chapter “Wilo-Control Pump Management Systems”)

Double switchover valve in pump housing

•

Cable entry possible on both sides

–

Quick connection with spring clips

–

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

–

Plug-in slot for optional expansion with WiloIF-Moduls

•

Blocking current-proof motor

–

Including seals for threaded connection (loose)

–

Including installation and operating instructions

•

Including thermal insulation

–

Including washers for flange bolts (for DN 32 - DN 65 nominal connection diameters)

•

Including 1.8 m power cable with grounding plug

–

Integrated non-return valve

–

Integrated ball shutoff valve

–

Including time switch

–

Service/Accessories, Systems

–

Switchgears and Control Devices Pump Management Systems

Wrench attachment point on pump body

Solar thermal

Equipment/Scope of delivery

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

97

Heating, Air-conditioning, Cooling Energy-saving pumps (twin-head pumps)

Technical Data Wilo-TOP-ED Wilo-TOP-ED... 32/1-7

40/1-7

40/1-10

50/1-6

50/1-7

50/1-10

65/1-10

80/1-10

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

–

7

7

10

7

7

10

9

10

10

23

27

24

39

43

59

93

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] Maximum permitted total hardness in potable water circulation systems [°d] Standard version for operating pressure pmax [bar] Special version for operating pressure pmax [bar]

– +20 to +110

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

6/10

6/10

6/10

6/10

6/10

6/10

6/10

6

–

16

16

16

16

16

16

10 16

Pipe connections Screwed connection Rp

–

–

–

–

–

–

–

–

Nominal connection diameter DN

32

40

40

50

50

50

65

80

Flange for mating flange PN 6, standard version

–

–

–

–

–

–

–

•

Mating flange for PN 16 flange, special version

–

•

•

•

•

•

•

•

Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version

•

•

•

•

•

•

•

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

•

•

Support-bracket mounting (with horizontal shaft only), special version

–

•

•

•

•

•

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

230

230

230

Mains connection 3~ [V], standard version

230

230

230

230

230

230

230

230

Mains connection 3~ [V], with optional switching plug

–

–

–

–

–

–

–

–

Mains frequency [Hz]

50

50

50

50

50

50

50

50

Electrical connection

• = available, – = not available

98

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (twin-head pumps)

Technical Data Wilo-TOP-ED Wilo-TOP-ED... 40/1-7

40/1-10

50/1-6

50/1-7

50/1-10

65/1-10

80/1-10 Heating, Air-conditioning, Cooling

32/1-7 Motor/electronics Electromagnetic compatibility

EN 61800-3

Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

High-frequency PWM Frequency procedure converter

High-freq. PWM process

Frequency converter

Protection class

IP 43

IP 43

IP 43

IP 43

IP 43

IP 43

IP 43

IP 43

Insulation class

F

F

F

F

F

F

F

F

Pump housing

Potable water circulation

Materials Grey cast iron (EN-GJL-250)

Impeller

Plastic (PPS - 40% GF)

Shaft

Stainless steel (X46 Cr13)

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

0,5

0,5

0,5

0,5

3

3

3

3

95 °C

5

5

5

5

10

10

10

10

110 °C

11

11

11

11

16

16

16

16

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

99

Heating, Air-conditioning, Cooling Energy-saving pumps (twin-head pumps)

Pump curves Wilo-TOP-ED Wilo-TOP-ED 32/1-7 'p-c (constant)

'p-v (variable) v

0

0,5

1

v

1,5

2

2,5

7

[m/s]

3

0

Wilo-TOP-ED 32/1-7

+

-c

m

ax

2,5

[m/s]

3

1 ~ 230 V - DN 32

+

¨p

-v ma

x.

4 H[m]

.

3

3

2

2

1

min

1

min

.

.

0 0

1

2 0,5

0

3

4

5

1

6

7

1,5

10

8

350

0

10 [m3/h] [l/s]

9 2,5

2

20 Q

400

[lgpm]

30

250

1

2 0,5

0

3

4

5

1

6

4m

5m

10

1m

200 150

8

10 [m3/h] [l/s]

9 2,5

2

20 Q

[lgpm]

30

max.

300

2m

7

1,5

350 3m

P1[ W ]

6m

0 0

400

max.

300

6m

250 200

5m

4m

3m

2m

150

100

100 P1-

min.

50 0

2

5

4

0

1,5

6

5

H[m]

1

Wilo-TOP-ED 32/1-7

1 ~ 230 V - DN 32

¨p

6

0,5

7

0

1

2

3

4

5

6

Wilo-TOP-E 30/1-7

7

8

0

10 [m3/h]

9

P1-

min.

50 0

1

2

3

4

5

6

Wilo-TOP-E 30/1-7

7

8

10 [m3/h]

9

Wilo-TOP-ED 40/1-7 'p-c (constant)

'p-v (variable) v

v 0

1

2

3

4

5

0

[m/s]

1

2

3

4

5

[m/s]

8

8

Wilo-TOP-ED 40/1-7

Wilo-TOP-ED 40/1-7 1 ~ 230 V - DN 40

7

¨p

1 ~ 230 V - DN 40

7

+

+

-c 6

6

¨p

H[m]

ax

.

5

4

3

3

2

2

1

. ax

4

m

H[m]

-v

m

5

mi

1

min

n.

.

0 0 0

5 1 10

10 2

20

15 4

3 30

40

50

60

800 600 P1[W]

70

80

25 7 90

0

[m3/h] [l/s]

5m 3m

6m

500

4m

5

30

40

50

20 5 60

6 70

80

25 7 90

[m3/h] [l/s] [lgpm]

Q

800

max.

700

4m 3m 6m

500

5m 2m

300 P1-

min.

0

20

15 4

3

400

200 100

10

10 2

600

1m

300

5 1

900

2m

400

0 0 0

[lgpm]

max.

700

100

6

Q

900

0

20 5

P1[W]

0

10

15

20

Wilo-TOP-E 50/1-6 25

[m3/h]

200 0

P1-

min.

100 0

5

10

15

20

Wilo-TOP-E 50/1-6 25

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (twin-head pumps)

Pump curves Wilo-TOP-ED Wilo-TOP-ED 40/1-10 'p-v (variable) v 0

1

2

v 3

4

5

[m/s]

0

11

1

2

3

11 10

1 ~ 230 V - DN 40

+

¨p

4

5

1 ~ 230 V - DN 40

+

9

-c

8

[m/s]

Wilo-TOP-ED 40/1-10

Wilo-TOP-ED 40/1-10 10 9

Heating, Air-conditioning, Cooling

'p-c (constant)

8

¨p

-v

7

7

ma

x.

H[m]

m

5

5

4

4

3

.

3 min

2

2

.

1 0

ax

6

min

Potable water circulation

H[m]

6

.

1

0 0

5

10

1

2

0

15 4

3

25

20 5

25 7

6

50

0

[m3/h] [l/s] [lgpm]

75

5 1

10 2

0

Q

1200

0 0

15 4

3

25

20 5

25 7

6

50

[m3/h] [l/s] [lgpm]

75 Q

1200

max.

1000

max.

7m

8m

800

P1[W]

P1[ W ]

1000

5m

6m

600

0

P 1-

1m

Wilo-TOP-E 40/1-10

5

5m

4m

P1-

200

Wilo-TOP-E 40/1-10

min.

min. 0

600 400

2m

200

7m 6m

3m

4m

400

8m

800

10

15

20

25

0

[m3/h]

0

5

10

15

20

25

[m3/h]

Wilo-TOP-ED 50/1-6 'p-v (variable) v 0

1

Solar thermal

'p-c (constant)

v 2

[m/s]

3

0

8

1

2

[m/s]

3

8

Wilo-TOP-ED 50/1-6

Wilo-TOP-ED 50/1-6 1 ~ 230 V - DN 50

7

¨p

1 ~ 230 V - DN 50

7

+

+

-c

6

6 ¨p ax

H[m]

4

3

3

2

2

1

mi

mi

n.

n.

0 0 0

5 1 10

10 2

20

15 4

3 30

40

50

60

6 70

80

25 7 90

[m3/h] [l/s] [lgpm]

800 5m

600

6m

500 400

3m 1m

10

10 2

20

15 4

3 30

40

50

20 5 60

6 70

80

25 7 90

[m3/h] [l/s] [lgpm]

Q

800

max.

700

4m 2m

4m

600

6m

500

3m

5m 2m

400

300

300

200

P1-

min.

100 0

5 1

900 max.

700

0 0 0

Q

900

P1[W]

20 5

0

P1[W]

0

Switchgears and Control Devices Pump Management Systems

1

. ax

4

Service/Accessories, Systems

5

.

m

H[m]

-v

m

5

0

5

10

15

20

Wilo Catalogue A1 - Circulating pumps in glandless design

Wilo-TOP-E 50/1-6

200

25

0

P1-

min.

100 [m3/h]

0

5

10

15

20

Wilo-TOP-E 50/1-6 25

[m3/h]

101

Heating, Air-conditioning, Cooling Energy-saving pumps (twin-head pumps)

Pump curves Wilo-TOP-ED Wilo-TOP-ED 50/1-7 'p-c (constant) 0

0,5

'p-v (variable)

1

1,5

v 2,5

2

3

3,5

4

[m/s]

4,5

0

8

0,5

1

1,5

v 2,5

2

3

3,5

4

4,5

[m/s]

8

Wilo-TOP-ED 50/1-7

Wilo-TOP-ED 50/1-7

1 ~ 230 V - DN 50

7

¨ p-

c

1 ~ 230 V - DN 50

7

+

6

+

6

¨p

ma

-v

x.

5

5

ma

H[m]

H[m]

x.

4

4

3

3

2

2

1

mi

n.

1

mi

n.

0

0 0

5

10

0

20

15 4

2 40

20

25

60

8

80

0

35 [m3/h] 10 [l/s]

30

6

100

[lgpm]

120

Q

1400

10

0

20

15 4

2 40

20

25

60

8

80

100

P1[W]

4m

3m 2m

600

max.

6m

800

5m

1m

P 1-

Wilo-TOP-E 50/1-7

3m

5

P1-

200

Wilo-TOP-E 50/1-7

min.

min. 0

4m

600 400

400 200

[lgpm]

120

Q

1000

5m

6m

800

35 [m3/h] 10 [l/s]

30

6

1200 max.

1000 P1[W]

5

1400

1200

0

0 0

10

15

20

25

30

35

0

[m3/h]

0

5

10

15

20

25

30

35

[m3/h]

Wilo-TOP-ED 50/1-10 'p-c (constant) 0

'p-v (variable)

1

v 3

2

10

4

[m/s]

5

0

1 ~ 230 V - DN 50 c

4

8

8

7

7

[m/s]

5

Wilo-TOP-ED 50/1-10 1 ~ 230 V - DN 50

9

+

¨ p-

v 3

2

10

Wilo-TOP-ED 50/1-10

9

1

+

¨p

6

6

m

H[m]

ax

.

H[m]

-v

5

m

ax

.

5

4

4

3

3

2

2

min

.

1

1

mi

n.

0 0

5

P1[W]

0

25

15 4

20

25 6

50

30 8

75

100

35 10

0

40 [m3/h] [l/s] [lgpm]

125

max. 8m

7m 6m 5m 4m 3m 2m

P1-

1m 5

min. 10

15

20

25

30

Wilo-TOP-E 50/1-10 35

40

[m3/h]

0 0

5

10 2

0

Q

2000 1800 1600 1400 1200 1000 800 600 400 200 0 0

102

10 2

P1[W]

0

25

15 4 50

20

25 6

30 8

75

100

35 10 125

40 [m3/h] [l/s] [lgpm]

Q

2000 1800 1600 1400 1200 1000 800 600 400 200 0

max.

8m

7m 6m 5m 4m

P1-

Wilo-TOP-E 50/1-10

min. 0

5

10

15

20

25

30

35

40 [m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (twin-head pumps)

Pump curves Wilo-TOP-ED Wilo-TOP-ED 65/1-10 'p-v (variable) v

v 0

0,5

1

1,5

2

2,5

9

3

4 [m/s]

3,5

0

1 ~ 230 V - DN 65

+

¨p

-c

0,5

1

1,5

2

2,5

9

Wilo-TOP-ED 65/1-10

8

Heating, Air-conditioning, Cooling

'p-c (constant)

3

1 ~ 230 V - DN 65

+

8 7

7

4 [m/s]

3,5

Wilo-TOP-ED 65/1-10

¨p

-v

6

ma

ma

x.

H[m]

H[m]

x.

5

5

4

4

3

3

2

2

1

1

min

Potable water circulation

6

.

mi

n.

0

0 0 0

10

20

2

4

20

40

30 8

6 60

80

100 Q

2000

50 14

[m3/h] [l/s]

180

[lgpm]

40 10 120

12 140

160

0

0 0 0

10

20

2

4

20

40

30 6

60

80

10

100 Q

2000

50 14

[m3/h] [l/s]

180

[lgpm]

40

8 120

12 140

160

max. max.

1600 7m

5m 4m 3m

6m

1200 800

P1[W]

P1[W]

1600

7m

1200

6m 5m 4m

800

2m

400

P1-

1m

400

Wilo-TOP-E 65/1-10

0

10

P1-

Wilo-TOP-E 65/1-10

min.

min.

0

20

30

40

0

[m3/h]

50

0

10

20

30

40

[m3/h]

50

Wilo-TOP-ED 80/1-10 'p-v (variable) v 0

1

2

v 3

10

[m/s]

4

0

1 ~ 230 V - DN 80 -c

2

3

8

8

7

7

[m/s]

4

Wilo-TOP-ED 80/1-10 1 ~ 230 V - DN 80

9

+

¨p

1

10

Wilo-TOP-ED 80/1-10

9

Solar thermal

'p-c (constant)

+

¨p

-v

m

H[m]

ax

4

.

5 4

3

3 min

.

2

min

2

1

.

1

0 0 0

10

20 4

40

80

30 8

40 12

120

50

160

60 16 200

70 20 240

80 24 280

0

90 [m3/h] [l/s]

320 [lgpm]

0

Q

4000

0 0

10

20 4

40

80

30 8

40 12

120

50

160

60 16 200

240

6m

2000

5m 4m 3m 2m

1000

0 0

10

20

min. 30

280

90 [m3/h] [l/s]

320 [lgpm]

8m

7m

2000

6m

5m 4m

1000 P1-

1m

40

24

max.

3000 7m

P1[W]

P1[W]

8m

80

Q

4000

max.

3000

70 20

Switchgears and Control Devices Pump Management Systems

H[m]

5

0

m

6

.

Service/Accessories, Systems

ax

6

50

60

Wilo-TOP-E 80/1-10 70

Wilo Catalogue A1 - Circulating pumps in glandless design

80

90

[m3/h]

P1-

Wilo-TOP-E 80/1-10

min.

0 0

10

20

30

40

50

60

70

80

90 [m3/h]

103

Heating, Air-conditioning, Cooling Energy-saving pumps (twin-head pumps)

Terminal Diagrams, Motor Data Wilo-TOP-ED Terminal diagram A

Terminal diagram B

Standard

L

N

Standard

PE

SSM

L1 L3

PE

SSM

In

+24V Ext. off

L

N

PE

SSM

L1 L3

PE

SSM

0… 10V

1~ 230 V, 50 Hz

Option: IF module PLR

DP: PLR: LON: SSM

1~ 230 V, 50 Hz

L2 L3

L2 L3

L1 L2

L1 L2

3~ 230 V, 50 Hz

3~ 230 V, 50 Hz

Option: IF module LON

Option: IF module PLR

Option: IF module LON

DP

LON

DP

LON

PLR

DP

PLR

DP

Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (NC contact in accordance with VDI 3814, load capacity 1 A, 250 V ~) For function, see Chapter “Wilo-Control Pump Management Systems, Planning Guide”

DP: PLR: LON: SSM

Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (NC contact in accordance with VDI 3814, load capacity 1 A, 250 V ~) For function, see Chapter “Wilo-Control Pump Management Systems, Planning Guide” A/In: Control input 0 - 10 V for speed-controller operation +24V: Auxiliary voltage Ext. off: Control input Overriding “Off” for ext. potential-free contact (NC contact): Contact closed: Pump enabled, contact open: Pump “Off”

Motor data Wilo-TOP-ED...

104

Nominal power

Speed

Power consumption

Current at 1~230 V

3~230 V

3~400 V

Motor protection

Threaded cable connection

Terminal diagram

P2

n

P1

I

–

PG

–

[W]

[1/min]

[W]

[A]

–

–

–

32/1-7

90

1000 - 2800

30 - 200

0.2 - 0.9

0.2 - 0.9

–

integrated 1 x 7 / 1 x 11/1 x 13.5

A

40/1-7

180

1000 - 2800

70 - 390

0.35 - 1.7

0.35 - 1.7

–

integrated 1 x 7 / 1 x 11/1 x 13.5

A

40/1-10

350

850 - 2850

25 - 625

0.18 - 2.75 0.18 - 2.75

–

integrated 1 x 7 / 1 x 11/1 x 13.5

B

50/1-6

180

1000 - 2800

70 - 390

0.35 - 1.7

0.35 - 1.7

–

integrated 1 x 7 / 1 x 11/1 x 13.5

A

50/1-7

350

850 - 2850

25 - 645

0.18 - 2.81 0.18 - 2.81

–

integrated 1 x 7 / 1 x 11/1 x 13.5

B

50/1-10

450

850 - 2850

30 - 930

0.28 - 4.1

–

integrated 1 x 7 / 1 x 11/1 x 13.5

B

0.27 - 4.31 0.27 - 4.31

65/1-10

570

850 - 2850

35 - 980

80/1-10

1100

850 - 2850

60 - 1650

0.33 - 7.2

0.28 - 4.1 0.33 - 7.2

–

integrated 1 x 7 / 1 x 11/1 x 13.5

B

–

integrated 1 x 7 / 1 x 11/1 x 13.5

B

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (twin-head pumps)

Dimensions, Weights Wilo-TOP-ED

Heating, Air-conditioning, Cooling

Dimension drawing A q2

q1 R 1/8

k1

l0

a

m

b1

k2

Pg

Potable water circulation

l1

R 1/8

Permitted installation positions, see Planning Guide

Dimension drawing B q2

q1 R 1/8

k1

k2

Pg

l1

R 1/8

Solar thermal

l0

a

c

m

b1

M10

Service/Accessories, Systems

Permitted installation positions, see Planning Guide

Dimension drawing C q2

q1

k1

k2

m

l0

a

c

b1

M10

l1

Switchgears and Control Devices Pump Management Systems

Pg

R 1/8

l2

Permitted installation positions, see Planning Guide

Wilo Catalogue A1 - Circulating pumps in glandless design

105

Heating, Air-conditioning, Cooling Energy-saving pumps (twin-head pumps)

Dimensions, Weights Wilo-TOP-ED Dimension drawing D

Dimension drawing E ØD Øk Ød DN

ØD Ø k L2 Ø k L1 Ød DN

n x Ø d1

n x Ø dL

n x Ø d2

Dimension drawing F

18 50

18

l

30

p

30

18

50

30

Dimensions, Weights Wilo-TOP-ED...

Pipe connection/ Nominal diameter DN

Pump dimensions

I0

m

l1

c

a

–

k1

k2

l

p

b1

q1

q2

[mm]

Weight about

Dimension drawing

PN 6/10

–

[kg]

–

32/1-7

32

220

115

232

-

39

126

119

-

-

124

135

158

15.0

A

40/1-7

40

250

135

267

73

44

150

143

172

108

132

149

176

22.0

B/F

40/1-10

40

250

135

306

75

64

178

172

225

132

165

185

198

32.0

C/F

50/1-6

50

280

160

275

82,5

36

150

143

172

113

132

149

176

24.0

B/F

50/1-7

50

280

160

314

82,5

62

179

169

225

132

165

185

198

33.0

C/F

50/1-10

50

280

155

337

82,5

69

198

192

228

157

195

197

210

38.0

C/F

65/1-10

65

340

185

368

92,5

80

223

209

225

162

205

208

220

51.0

C/F

80/1-10

80

360

205

371

100

94

249

231

240

180

205

240

256

59.5/61.0

C/F

Note for support-bracket mounting: For all bores with M10 threads for support-bracket mounting for versions TOP-ED 40 and TOP-ED 50 are obtainable upon request.

106

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Energy-saving pumps (twin-head pumps)

Dimensions, Weights Wilo-TOP-ED Flange dimensions Nominal diameter

–

DN

–

–

32/1-7

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

32

140

78

40/1-7 40/1-10

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

40

150

50/1-6 50/1-7 50/1-10

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

50

65/1-10

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

80/1-10

Pump flange dimensions ØD

Ød

Ø kL1/kL2

Dimensional drawing

n x Ø dL1/dL2

–

[pcs. x mm]

–

90/100

4 x 14/19

D

88

110

4 x 14/19

D

165

102

125

4 x 14/19

D

65

185

122

145

4 x 14/19

D

Flange PN 6 (as per DIN 2531)

80

190

128

150

4 x 19

E

Flange PN 16 (in accordance with DIN 2533, drilled in accordance with EN 1092-2)

80

200

138

160

8 x 19

E

[mm]

Heating, Air-conditioning, Cooling

Flange

Potable water circulation

Wilo-TOP-ED...

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

n = No. of bolt holes

Wilo Catalogue A1 - Circulating pumps in glandless design

107

Heating, Air-conditioning, Cooling Automatic pumps (single-head pumps)

Series overview Wilo-Smart

ces Repla-Star-A o l Wi oStar) (Aut

H[m]

Series: Wilo-Smart Wilo-Smart

5 4

Sm

art

3

25

/3

Sm

art

25

0/

> Single-head pumps: • Automatic circulating pumps with screw connection > Application: • Hot-water heating systems of all kinds

6

/30

2

/4

1 0 0

108

0,5

1

1,5

2

2,5

3

Q[m³/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Automatic pumps (single-head pumps)

Series overview Wilo-Smart

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data:. . . . • Dimensions, Weights: . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . .

Page: 6 110 112 114 115 115 325

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

> Product advantages: • Simple pipe connection thanks to the safe and practical wrench attachment point on the pump body. • Secure electrical connection through ergonomically optimised terminal box. Quick connection with spring clips • Easy operation. Ex-works setting suitable for 80% of all heating systems requirements. Simple selection of the 3 pre-programmed control channels is accomplished with the “red button”. • The Wilo-Smart automatic control mode prevents flow noise in the heating system and reduces power consumption. • Operational reliability thanks to automatic deblocking function. A special bronze filter prevents particles from entering the motor space.

Heating, Air-conditioning, Cooling

Series: Wilo-Smart

Wilo Catalogue A1 - Circulating pumps in glandless design

109

Heating, Air-conditioning, Cooling Automatic pumps (single-head pumps)

Equipment/function Wilo-Smart Wilo-Smart Operating modes Speed-stage switching

•

Manual control mode (n=constant)

–

Differential pressure control

•

dp-c for constant differential pressure

•

dp-v for variable differential pressure

–

dp-T for temperature-controlled differential pressure

–

Manual functions Setting the operating mode

–

Setting the differential-pressure setpoint

–

Setting to “Autopilot” (automatic setback mode)

–

Setting the pump to ON/OFF

–

Setting the speed (manual setting mode)

–

Setting the speed stages

–

Setting the control channels

3

Automatic functions Stepless power adjustment depending on the operating mode

–

“Autopilot” automatic setback mode

–

Deblocking function

•

Soft start

–

Safety control

•

Full motor protection with integrated trip electronics

–

External control functions Control input “Overriding Off”

–

Control input “Overriding Min”

–

Control input “Analogue In 0 - 10 V” (remote speed adjustment)

–

Control input “Analogue In 0 - 10 V” (remote setpoint adjustment)

–

Signal and display functions Single/collective fault signal (potential-free NC contact)

–

Collective fault signal (potential-free NC contact)

–

Individual run signal (potential-free NO contact)

–

Thermal winding contact (WSK, potential-free NC contact)

–

• = available, – = not available

110

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Automatic pumps (single-head pumps)

Equipment/function Wilo-Smart Wilo-Smart

Fault light

–

Direction-of-rotation telltale lamp

–

LC display for showing pump data and fault codes

–

Heating, Air-conditioning, Cooling

Signal and display functions (Continued)

Infrared interface for wireless data exchange with IR-Monitor (see IR-Monitor function table)

–

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

–

Serial digital LON interface for connection to a LONWORKS network

–

Potable water circulation

Data exchange

Twin-head pump management (twin-head pump or 2 single-head pumps) Main/standby operation (automatic fault-actuated duty changeover/time-sensitive pump alteration)

–

Addition operation (efficiency-optimised peak-load cut-in and out)

–

Double switchover valve in pump housing

–

Cable entry possible on both sides

–

Wilo quick connection with spring clips

•

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

–

Plug-in slot for optional expansion with WiloIF-Moduls

–

Blocking current-proof motor

•

Particle filter

•

Including seals for threaded connection (loose)

•

Including installation and operating instructions

•

Including thermal insulation

–

Including washers for flange bolts (for DN 32 - DN 65 nominal connection diameters)

–

Including 1.8 m power cable with grounding plug

–

Integrated non-return valve

–

Integrated ball shutoff valve

–

Including time switch

–

Service/Accessories, Systems

•

Switchgears and Control Devices Pump Management Systems

Wrench attachment point on pump body

Solar thermal

Equipment/Scope of delivery

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

111

Heating, Air-conditioning, Cooling Automatic pumps (single-head pumps)

Technical Data Wilo-Smart Wilo-Smart... 25/4

30/4

25/6

30/6

Heating water (In accordance with VDI 2035)

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol require checking of the pumping data)

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

4

4

6

6

3

3

3.5

3.5

– +2 °C to +95 °C

– +2 °C to +95°C

– +2 °C to +95 °C

– +2 °C to +95 °C

Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

–

–

–

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

–

–

–

Standard version for operating pressure pmax [bar]

10

10

10

10

Special version for operating pressure pmax [bar]

–

–

–

–

Screwed connection Rp

1

11/4

1

11/4

Nominal connection diameter flange DN

–

–

–

–

Flange for mating flange PN 6, standard version

–

–

–

–

Flange for mating flange PN 16, special version

–

–

–

–

Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version

–

–

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

Mains supply connection 1~ [V], standard version

230

230

230

230

Mains supply connection 3~ [V], standard version

–

–

–

–

Mains connection 3~ [V], with optional switching plug

–

–

–

–

Mains frequency [Hz]

50

50

50

50

Approved fluids (other fluids/media on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature of +25 °C [°C] at max. ambient temperature +40 °C [°C]

Pipe connections

Electrical connection

• = available, – = not available

112

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Automatic pumps (single-head pumps)

Technical Data Wilo-Smart 25/4

30/4

25/6

30/6

EN 61800-3

EN 61800-3

EN 61800-3

EN 61800-3

Emitted interference

EN 61000-6-3

EN 61000-6-3

EN 61000-6-3

EN 61000-6-3

Immunity to interference

EN 61000-6-2

EN 61000-6-2

EN 61000-6-2

EN 61000-6-2

–

–

–

–

Protection class

IP 42

IP 42

IP 42

IP 42

Insulation class

F

F

F

F

Heating, Air-conditioning, Cooling

Wilo-Smart...

Motor/electronics Electromagnetic compatibility

Power electronics

Materials Grey cast iron (EN-GJL-200)

Impeller

Potable water circulation

Pump housing

Plastic (PP – 40% GF)

Shaft

Stainless steel (X40 Cr13)

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50°C

0,5

0,5

0,5

0,5

95°C

3

3

3

3

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

113

Heating, Air-conditioning, Cooling Automatic pumps (single-head pumps)

Pump curves Wilo-Smart Wilo-Smart 25/4, 30/4

Wilo-Smart 25/6, 30/6 v

0,5

0 5

v

0,5

0

Rp1 [m/s] Rp1¼

1,5

1 1

0,5

0 6

1

Wilo-Smart 25/4 Wilo-Smart 30/4

Wilo-Smart 25/6 Wilo-Smart 30/6

1~230V - Rp1, Rp1¼

4

Rp1 [m/s] Rp1¼

1,5

1 0,5

0

1~230V - Rp1, Rp1¼

5

4

H [m]

H [m]

3 3

2 2

1 1

0

0 0 0

0,5

1,0 0,25

2,5

1,5

2,0

2,5

0,5

3,0 0,75

5

7,5

10

0

3,5 [m3/h] 1,0 [l/s] 12,5

[lgpm]

0 0

0,5

0

1 0,25 2,5

1,5

3 0,75

5

7,5

Q

10

3,5 [m3/h] 1,0 [l/s] 12,5

[lgpm]

3,5

[m3/h]

Q 80

40

60

P1[W]

P1[W]

50

30

40

20 0

114

2,5

2 0,5

0,5

1,0

1,5

2,0

2,5

3,0

3,5

[m3/h]

20

0

0,5

1,0

1,5

2,0

2,5

3,0

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Automatic pumps (single-head pumps)

Wilo-Smart Terminal Diagram, Motor Data, Dimensions, Weights Dimension drawing Heating, Air-conditioning, Cooling

Terminal diagram

b1 G

N

PE

l0

b4

L

b2 x b2

l3

b3

l1

a

Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz with integrated capacitor

Potable water circulation

l4

Motor horizontal Terminal-box position possible for 3, 6, 9 and 12 o’clock

Motor data Power consumption

Current

Motor protection

Capacitor

Threaded cable connection

n

P1

I

–

Capacity

PG

[1/min]

[W]

[A]

–

[PF/VDB]

–

1.7/400

11

25/4

1250 - 2690

22 - 49

0.10 - 0.22

not necessary (blocking currentproof)

25/6

1595 - 2640

28 - 72

0.13 - 0.31

not necessary (blocking currentproof)

2.0/400

11

30/4

1250 - 2690

22 - 49

0.10 - 0.22

not necessary (blocking currentproof)

1.7/400

11

30/6

1595 - 2640

28 - 72

0.13 - 0.31

not necessary (blocking currentproof)

2.0/400

11

Solar thermal

Speed

Service/Accessories, Systems

Wilo-Smart...

Dimensions, Weights Pipe connection/ nominal diameter I

Thread

Rp/DN

G

–

–

25/4

Rp 1

G 1½

180

97

90

79

34

117

93.5

71

85

2.4

25/4-130

Rp 1

G 1½

130

97

65

79

34

117

93.5

71

85

2.3

25/6

Rp 1

G 1½

180

97

90

79

34

117

93.5

71

88

2.6

25/6-130

Rp 1

G 1½

130

97

65

79

34

117

93.5

71

85

2.5

30/4

Rp 11/4

G2

180

97

90

79

34

117

93.5

71

85

2.6

30/6

11/4

G2

180

97

90

79

34

117

93.5

71

85

2.9

Rp

Wilo Catalogue A1 - Circulating pumps in glandless design

Pump dimensions I0

l1

l3

l4

a

b1

Weight about b2

b3

b4

[mm]

– [kg]

Switchgears and Control Devices Pump Management Systems

Wilo-Smart...

115

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Series overview Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL

H[m]

Series: Wilo-Star-RS (ClassicStar) (max. 2850 1/min) Wilo-ClassicStar

6

Sta

5

r-R

S1

5/6

4

Star

3

-RS

Star-

2

15/

4, 2

RS 2 5/2,

0 0

/6,

5/4

30/

, 30

6

/4

30/2

1

fied Modi s! serie

, 25

0,5

1

1,5

2

3 Q[m³/h]

> Single-head pumps: • Circulating pumps with screwed connection > Application: • Hot-water heating systems of all kinds, industrial circulating systems, cold-water systems and air-conditioning systems > Special features: • Obtainable with pump housing in red bronze in Version …RG • Obtainable in version …-130 with short overall length (130 mm) • Obtainable as a ventilation pump in Version …-RSL

H [m]

Series: Wilo-AXL (max. 2440 1/min) Wilo-AXL

6 5

2

4 3 1

2

> Single-head pumps: • Circulating pumps with screwed connection > Application: • Hot-water heating systems of all kinds, industrial circulating systems, air-conditioning systems and closed cooling circuits

1 0

0

1

2

3

4

6 Q [m3/h]

5

H [m]

Series: Wilo-TOP-RL (max. 2660 1/min) Wilo-TOP-RL

6 5

30

/6,

25

5

/7

4

,5

3

30/4 ,5

/7

30

2

> Single-head pumps: • Circulating pumps with screwed connection > Application: • Hot-water heating systems of all kinds, industrial circulating systems, air-conditioning systems and closed cooling circuits.

1 0 0

116

1

2

3

4

5

6

7

8

9

Q[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Series overview Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . .

Page: 6 126 132 134 135 136 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . .

Page: 6 126 138 140 140 141 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6 126 142 144 145 146 325 351

Potable water circulation

> Product advantages: • Glandless pumps with 3 speed stages • Suitable for any installation position with horizontal shaft; Terminal box in 12-3-6-9-o'clock position • Easy, secure installation with the practical wrench attachment point on the pump body • Simplified electrical installation through the terminal box with removable threaded cable connection that can be used on both sides; Quick connection with spring clips

Heating, Air-conditioning, Cooling

Series: Wilo-Star-RS (ClassicStar) (max. 2850 1/min)

Series: Wilo-AXL (max. 2440 1/min)

Solar thermal

> Product advantages: • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • Pump with short installation length 130 mm.

421

Switchgears and Control Devices Pump Management Systems

> Product advantages: • Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Manual power adjustment with 3 speed stages. • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • Protection class IP 44

Service/Accessories, Systems

Series: Wilo-TOP-RL (max. 2660 1/min)

Wilo Catalogue A1 - Circulating pumps in glandless design

117

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Series overview Wilo-SE, Wilo-TOP-S, Wilo-TOP-D

H [m]

Series: Wilo-SE (max. 2880 1/min) Wilo-SE

6 SE

5

20

0

4 3

SE

2

12

150

5

0

110

, SE

SE

1

> Single-head pumps: • Circulating pumps with screwed or flanged connection > Application: • Hot-water heating systems of all kinds, industrial circulating systems, air-conditioning systems and closed cooling circuits

0

2

4

6

8

12 Q [m3/h]

10

H[m]

Series: Wilo-TOP-S (max. 2850 1/min) Wilo-TOP-S

14 12 40/15

65

10

50/15

/10

65/1

3

/7

20

65

/4

30

/10

/7

65

50

/4

10

/15

50

/7 50

40

30/4

0 0

0

/1

2

, 30/5

25/5

40

4

s Serie nsion: a p 10 x e S 25/ TOP- S 40/15 TOP-

40

25

/10/7,30/7

6

30

8

80

/7

40

> Single-head pumps: • Circulating pumps with screwed or flanged connection > Application: • Hot-water heating systems of all kinds, industrial circulating systems, air-conditioning systems and closed cooling circuits

80/10 100/10 Q[m³/h]

50

H[m]

Series: Wilo-TOP-D (max. 1400 1/min) Wilo-TOP-D

2,5 D1

2

25

1,5

D1

1

2

0

118

0 1

D8

s Serie nsion: expa D 100 TOP- D 125 TOP-

00

5 D6 0 D5 D40 D30

0,5

> Single-head pumps: • Circulating pumps with screwed or flanged connection > Application: • Hot-water heating systems of all kinds, industrial circulating systems, air-conditioning systems and closed cooling circuits

4 6 8 10 15 20 25 30 3540 50Q[m³/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Product advantages Wilo-SE, Wilo-TOP-S, Wilo-TOP-D

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6 126 148 150 151 152 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams: . . . . . . . . . . . . . . . • Motor Data:. . . . . . . . . . . . . . . . . . . . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6 129 154 158 167 168 171 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams: . . . . . . . . . . . . . . . • Motor data . . . . . . . . . . . . . . . . . . . . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6 129 174 176 178 179 180 325 351

421 Potable water circulation

> Product advantages: • Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Manual power adjustment with 3 speed stages. • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • Easy installation with combination flange PN 6/PN 10 (with DN 40) • With kit including seal for length compensation between the connection pieces from 244 mm to 250 mm. Standard-equipped for all pump types with flange connection • Protection class IP 44

Heating, Air-conditioning, Cooling

Series: Wilo-SE (max. 2880 1/min)

Series: Wilo-TOP-S (max. 2850 1/min)

3 speed stages

• Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation

• With thermal insulation as standard • Easy installation with combination flange PN6/PN10 (for DN 40 - DN 65) • Cable feed to terminal box possible on both sides (starting with P1 t 250 W) with integrated strain-relief device

• Protection class 44

421

Solar thermal

> Product advantages: • Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 t 350 W) or with

421 Switchgears and Control Devices Pump Management Systems

> Product advantages: • Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Universal application for different mains System operation, 3~400 V as standard connection, 3~230 V with change of terminal assignment and 1~230 V with use of a capacitor (accessory) • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • With thermal insulation as standard • Easy installation with combination flange PN6/PN10 (for DN40 - DN65) • Cable feed to terminal box possible on both sides (starting with P1 = 95 W) possible with integrated strain-relief device • Protection class 44

Service/Accessories, Systems

Series: Wilo-TOP-D (max. 1400 1/min)

Wilo Catalogue A1 - Circulating pumps in glandless design

119

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Series overview Wilo-RP, Wilo-P

H [m ]

Series: Wilo-RP (max. 1400 1/min) Wilo-RP RP 2 5 /1

3

0 0 r,

RP 3 0 /1

00r

2 RP 2 5 /8

RP 2 5 /6

1

0

0

1

0 r, R P 30 /8 0

> Single-head pumps: • Circulating pumps with screwed connection > Application: • Hot-water heating systems of all kinds, industrial circulation systems

r

0-2

2

3

5 Q [m 3/h]

4

H [m]

Series: Wilo-P (max. 1400 1/min) Wilo-P

P6 P 50 P 12 5/2 /250 50 80/25 r r 0r 10 9 8 7 P 65 6 /160 P 80/1 P5 60 r r 0/1 5 60 r 4 P 40/160 r P8 0/1 3 P P5 2 0/1 P 40 12 65/ 5 r 2 25 /100 5r r r 1

0

120

0

2

4 6 8 10

P1

00/

P 10

15 20 25 30 35 40 45 50

200

r

0/16

> Single-head pumps: • Circulating pumps with flanged connection > Application: • Hot-water heating systems of all kinds, industrial circulation systems

0r

60 70 Q [m 3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Series overview Wilo-RP, Wilo-P

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams: . . . . . . . . . . . . . . . • Motor Data: . . . . . . . . . . . . . . . . . . . . . . • Dimensions, Weights: . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . .

Page: 6 129 182 184 185 186 187 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data:. . . . • Dimensions, Weights: . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . .

Page: 6 129 188 190 194 196 325 351

Potable water circulation

> Product advantages: • Manual power adjustment with 4 speed stages. • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation

Heating, Air-conditioning, Cooling

Series: Wilo-RP

Series: Wilo-P

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

> Product advantages: • Manual power adjustment with 4 speed stages. • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation

Wilo Catalogue A1 - Circulating pumps in glandless design

121

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Series overview Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW

H[m]

Series: Wilo-Star-RSD (ClassicStar) Wilo-ClassicStar

+

Sta

4

Sta

3

r-R

r-R

SD

SD

30

30/

2

/6

4

1 0

0

1

2

3

4

5

> Twin-head pumps: • Multi-speed circulating pumps with screwed connection > Application: • Hot-water heating systems of all kinds, industrial circulating systems, cold-water systems and air-conditioning systems

Q[m3/h]

6

H[m]

Series: Wilo-TOP-SD (max. 2850 1/min)

12

Wilo-TOP-SD + 40/15

65

10 8 40/10

65 /1 3 80/10

65 0

/7

/1

50

40/7 3

40/

0

0

30/5

2

/1

7

4

/15

32/

6

50

50/15

> Twin-head pumps: • Circulating pumps with screwed or flanged connection > Application: • Hot-water heating systems of all kinds, industrial circulating systems, air-conditioning systems and closed cooling circuits

0 10 20 30 40 50 60 70 80 90

Q[m³/h]

s Serie nsion: 5 expa-SD 40/1 TOP

H [m]

Series: Wilo-SE-TW (max. 2880 1/min) Wilo-SE-TW

6

SE

20

0-

5

N-

4

SE

3

TW

12

SE 1

5-

2

50-

TW

N-

1 0

122

0

2

4

6

8

10

12

> Twin-head pumps: • Circulating pumps with screwed or flanged connection > Application: • Hot-water heating systems of all kinds, industrial circulating systems, air-conditioning systems and closed cooling circuits

N-T

14

W

16

Q [m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Series overview Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . .

Page: 6 198 202 204 205 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6 198 206 210 222 225 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6 198 228 230 232 233 325 351

Potable water circulation

> Product advantages: • Glandless pumps with 3 speed stages • Twin-head pump for single or parallel operation • Increased reliability in individual operation thanks to the constant availability of a standby unit ready for operation

Heating, Air-conditioning, Cooling

Series: Wilo-Star-RSD (ClassicStar)

Series: Wilo-TOP-SD (max. 2850 1/min) > Product advantages: • Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Twin-head pump for main/standby operation or parallel operation • Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 t 350 W) or with 3 speed stages

• Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation

• Easy installation with combination flange PN 6/PN 10 (for DN 32 - DN 65) • Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated strain-relief device

421 Solar thermal

• Protection class IP 44

421

Switchgears and Control Devices Pump Management Systems

> Product advantages: • Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Twin-head pump for main/standby operation or parallel operation • Manual power adjustment with 3 speed stages • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • Easy installation with combination flange PN 6/PN 10 (for DN 40) • Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated strain-relief device • With kit including seal for length compensation between the connection pieces from 244 mm to 250 mm. Standard-equipped for all pump types with flange connection • Protection class IP 44

Service/Accessories, Systems

Series: Wilo-SE-TW (max. 2880 1/min)

Wilo Catalogue A1 - Circulating pumps in glandless design

123

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Series overview Wilo-DOP

H[m]

Series: Wilo-DOP (max. 1400 1/min) Wilo-DOP

0/160

80/1

60 r

60 r

0/160

0 16 0/ 10

DOP 4

DO

r

P8

0/1

P6

25

5/

00 r

DOP 40/100 r

12

> Twin-head pumps: • Circulating pumps with flanged connection > Application: • Hot-water heating systems of all kinds, industrial circulation systems

r

DO

DOP 50/1

3 2

65/1 r

+ P

5 4

DOP DOP 5

DOP

DO

8 7 6

r

5r

1 00

124

2

4

6

8 10

15 20

30 40 5060 Q [m 3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Series overview Wilo-DOP

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams: . . . . . . . . . . . . . . . • Motor Data:. . . . . . . . . . . . . . . . . . . . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . .

Page: 6 198 234 236 241 242 243 325 351

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

> Product advantages: • Manual power adjustment with 4 speed stages. • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation

Heating, Air-conditioning, Cooling

Series: Wilo-DOP (max. 1400 1/min)

Wilo Catalogue A1 - Circulating pumps in glandless design

125

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-RS, AXL, TOP-RL, SE Wilo-Star-RS (ClassicStar)

Wilo-AXL

Wilo-TOP-RL

Wilo-SE

(max. 2850 1/min)

(max. 2440 1/min)

(max. 2660 1/min)

(max. 2880 1/min)

Speed-stage switching

•

•

•

•

Manual control mode (n=constant)

–

–

–

–

'p-c for constant differential pressure

–

–

–

–

'p-v for variable differential pressure

–

–

–

–

'p-T for temperature-prompted differential pressure

–

–

–

–

Setting the operating mode

–

–

–

–

Setting the differential-pressure setpoint

–

–

–

–

Setting to “Autopilot” (automatic setback mode)

–

–

–

–

Setting the pump to ON/OFF

–

–

–

–

Setting the speed (manual setting mode)

–

–

–

–

Setting the speed stages

3

2

3

3

Stepless power adjustment depending on the operating mode

–

–

–

–

“Autopilot” automatic setback mode

–

–

–

–

Operating mode

Manual functions

Automatic functions

Deblocking function

–

–

–

–

Soft start

–

–

–

–

Safety control

–

–

–

–

Full motor protection with integrated trip electronics

–

–

•

–

(optional for all types with Wilo-ProtectModul C) External control functions Control input “Overriding Off”

–

–

•

•

(optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C) Control input “Overriding Min”

–

–

–

–

Control input “Analogue in 0- 10 V” (remote speed adjustment)

–

–

–

–

Control input “Analogue in 0- 10 V” (remote setpoint adjustment)

–

–

–

–

–

–

•

•

Signal and display functions Individual/collective fault signal (potential-free NC contact)

(optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C)

• = available, – = not available

126

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Wilo-Star-RS (ClassicStar)

Wilo-AXL

Wilo-TOP-RL

Wilo-SE

(max. 2850 1/min)

(max. 2440 1/min)

(max. 2660 1/min)

(max. 2880 1/min)

–

–

•

•

Heating, Air-conditioning, Cooling

Equipment/Function Wilo-Star-RS, AXL, TOP-RL, SE

Signal and display functions (Continued) Collective fault signal (potential-free NC contact)

(optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C) Individual run signal (potential-free NO contact)

–

–

•

•

Thermal winding contact (WSK, potential-free NC contact)

–

–

Fault light

–

–

–

–

•

•

Potable water circulation

(optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C)

(optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C) Direction-of-rotation telltale lamp

–

–

–

–

LC display for showing pump data and fault codes

–

–

–

–

Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor)

–

–

–

–

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

–

–

–

–

Serial digital LON interface for connection to a LONWORKS network

–

–

–

–

•

•

Solar thermal

Data exchange

Twin-head pump management (twin-head pump or 2 single-head pumps)

Addition operation (efficiency-optimised peak-load cut-in and out)

–

–

(optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C) –

–

–

–

Wrench attachment point on pump body

•

–

–

–

Double switchover valve in pump housing

–

–

–

–

Cable entry possible on both sides

•

–

–

–

Quick connection with spring clips

•

–

–

–

•

–

–

–

Service/Accessories, Systems

Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

(only in version RSL)

Plug-in slot for optional expansion with WiloIF-Moduls

–

–

–

–

Blocking current-proof motor

•

–

–

–

Switchgears and Control Devices Pump Management Systems

Equipment/Scope of delivery

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

127

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-RS, AXL, TOP-RL, SE Wilo-Star-RS (ClassicStar)

Wilo-AXL

Wilo-TOP-RL

Wilo-SE

(max. 2850 1/min)

(max. 2440 1/min)

(max. 2660 1/min)

(max. 2880 1/min)

Including seals for threaded connection (loose)

•

–

•

•

Including installation and operating instructions

•

•

•

•

Including thermal insulation

–

–

–

–

–

–

–

(for connection nominal diameter DN 40)

Including 1.8 m power cable with grounding plug

–

–

–

–

Integrated non-return valve

–

–

–

–

Integrated ball shutoff valve

–

–

–

–

Including time switch

–

–

–

–

Equipment/scope of delivery (Continued)

•

Including washers for flange bolts

• = available, – = not available

128

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Equipment/ Function Wilo-TOP-S, TOP-D, RP, P Wilo-TOP-D

(max. 2850 1/min)

Wilo-RP

Wilo-P

(max. 1400 1/min) Heating, Air-conditioning, Cooling

Wilo-TOP-S

Operating mode Speed-stage switching

•

–

•

•

Manual control mode (n=constant)

–

–

–

–

'p-c for constant differential pressure

–

–

–

–

'p-v for variable differential pressure

–

–

–

–

'p-T for temperature-prompted differential pressure

–

–

–

–

Setting the operating mode

–

–

–

–

Setting the differential-pressure setpoint

–

–

–

–

Setting to “Autopilot” (automatic setback mode)

–

–

–

–

Setting the pump to ON/OFF

–

–

–

–

Setting the speed (manual setting mode)

–

–

–

–

3 (2 for 1~pumps with P2 t 350 W)

1

4 (3 for RP 25/60-2)

4

Stepless power adjustment depending on the operating mode

–

–

–

–

“Autopilot” automatic setback mode

–

–

–

–

Deblocking function

–

–

–

–

Soft start

–

–

–

–

Safety control

–

–

–

–

•

–

–

–

–

–

–

Setting the speed stages

Potable water circulation

Manual functions

Full motor protection with integrated trip electronics

Solar thermal

Automatic functions

Service/Accessories, Systems

(Standard equipment only for 3~pumps with P2 t 180 W and 1~pumps with P2 t 350 W, optional for all types with Wilo-ProtectModul C) External control functions

• (optional for all types with Wilo-ProtectModul C)

Control input “Overriding Min”

–

–

–

–

Control input “Analogue in 0 ... 10 V” (remote speed adjustment)

–

–

–

–

Control input “Analogue in 0 ... 10 V” (remote setpoint adjustment)

–

–

–

–

• = available,

Switchgears and Control Devices Pump Management Systems

Control input “Overriding Off”

– = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

129

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Equipment/ Function Wilo-TOP-S, TOP-D, RP, P Wilo-TOP-S

Wilo-TOP-D

(max. 2850 1/min)

Wilo-RP

Wilo-P

(max. 1400 1/min)

Signal and display functions Single/collective fault signal (potential-free NC contact)

Collective fault signal (potential-free NC contact)

• (optional for all types with Wilo-ProtectModul C)

•

–

–

–

–

–

–

–

–

–

•

(Standard equipment only for 3~pumps with P2 t180 W and 1~pumps with P2 t350 W, optional for all types with WiloProtect-Modul C) Individual run signal (potential-free NO contact)

• (optional for all types with WiloProtect-Modul C)

•

•

•

(only for 1~pumps with P2 180 W)

(for TOP-D 65 to TOP-D 125)

(only for RP 25/100 and RP 30/100)

•

–

–

–

•

–

–

–

–

–

–

Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor)

–

–

–

–

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

–

–

–

–

Serial digital LON interface for connection to a LONWORKS network

–

–

–

–

–

–

–

–

–

–

Thermal winding contact (WSK, potential-free NC contact)

Fault light

(Standard equipment only for 3~pumps with P2 t180 W and 1~pumps with P2 t350 W, optional for all types with WiloProtect-Modul C) Direction-of-rotation telltale lamp

• (only for 3~pumps)

LC display for showing pump data and fault codes Data exchange

Twin-head pump management (twin-head pump or 2 single-head pumps) Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

Addition operation (efficiency-optimised peak-load cut-in and out) • = available,

130

• (optional for all types with Wilo-ProtectModul C) –

– = not available

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Equipment/ Function Wilo-TOP-S, TOP-D, RP, P Wilo-TOP-D

(max. 2850 1/min)

Wilo-RP

Wilo-P

(max. 1400 1/min) Heating, Air-conditioning, Cooling

Wilo-TOP-S

–

–

–

–

Double switchover valve in pump housing

–

–

–

–

–

–

•

•

(only for 1~pumps and 3~pumps with P2 t 180 W)

(for TOP-D 65 to TOP-D 125)

Quick connection with spring clips

–

–

–

–

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

–

–

–

–

Plug-in slot for optional expansion with WiloIF-Moduls

–

–

–

–

Blocking current-proof motor

–

–

Cable entry possible on both sides

•

•

(only for TOP-D 30, 40, 50)

(not with RP 25/100 and RP 30/100)

Including seals for threaded connection (loose)

•

•

•

–

Including installation and operating instructions

•

•

•

•

Including thermal insulation

•

•

–

–

Including washers for flange bolts (for DN 32 - DN 65 nominal connection diameters)

•

•

–

–

Including 1.8 m power cable with grounding plug

–

–

–

–

Integrated non-return valve

–

–

–

–

Integrated ball shutoff valve

–

–

–

–

Including time switch

–

–

–

–

– = not available

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

• = available,

Solar thermal

Wrench attachment point on pump body

Potable water circulation

Equipment/Scope of delivery

Wilo Catalogue A1 - Circulating pumps in glandless design

131

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-Star-RS Wilo-Star-RS... (ClassicStar) 15/4

15/6

25/2

25/4

25/6

30/2

30/4

30/6

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol require checking of the pumping data)

•

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

–

4.0

6.0

2.5

4.0

6.0

2.5

4.0

6.0

3.5

4.0

2.5

3.5

4.0

2.5

3.5

4.0

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25°C [°C] at max. ambient temperature +40°C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

– -10 up to +110

–

–

–

–

–

–

–

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

–

–

–

–

–

–

–

Standard version for operating pressure pmax [bar]

10

10

10

10

10

10

10

10

Special version for operating pressure pmax [bar]

–

–

–

–

–

–

–

–

1/ 2

1/ 2

1

1

1

11/4

11/4

11/4

Nominal connection diameter DN

–

–

–

–

–

–

–

–

Flange for mating flange PN 6, standard version

–

–

–

–

–

–

–

–

Mating flange for PN 16 flange, special version

–

–

–

–

–

–

–

–

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

230

230

230

Mains connection 3~ [V], standard version

–

–

–

–

–

–

–

–

Mains connection 3~ [V], with optional switching plug

–

–

–

–

–

–

–

–

Mains frequency [Hz]

50

50

50

50

50

50

50

50

Pipe connections Screwed connection Rp

Electrical connection

• = available,

132

– = not available

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-Star-RS

15/4

15/6

25/2

25/4

25/6

30/2

30/4

30/6

–

–

–

–

–

–

–

–

Heating, Air-conditioning, Cooling

Wilo-Star-RS... (ClassicStar)

Motor/electronics Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

–

–

–

–

–

–

–

–

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

F

F

F

Pump housing

Potable water circulation

Materials Grey cast iron (EN-GJL-200)

Impeller

Plastic (PP -40% GF)

Shaft

Stainless steel (X46 Cr13)

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

95 °C

3

3

3

3

3

3

3

3

110 °C

10

10

10

10

10

10

10

10

130 °C

–

–

–

–

–

–

–

– Solar thermal

– = not available

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

• = available,

Wilo Catalogue A1 - Circulating pumps in glandless design

133

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves, Wilo-Star-RS Wilo-Star-RS 15/4, 25/4, RS 30/4

Wilo-Star-RS 15/6, 25/6, RS 30/6

v 0

0,5

0 5

v

1,5

1,0 0,5

1,5

1,0

0

2,5

2,0

0,5

1,0

Rp½

0

Rp1 [m/s] Rp1¼

0 6

0,5

1,0

1,5

0,5

0

Rp½

1,5

0,5

Rp1 [m/s] Rp1¼

1,0

Wilo-Star-RS 15/6, 25/6, 30/6

Wilo-Star-RS 15/4, 25/4, 30/4 1~230 V - Rp ½ / Rp 1 / Rp 1¼

4

2,5

2,0

1,0

1~230 V - Rp½ / Rp1 / Rp1¼

5

ma

x.

H[m]

4

3 H [m]

ma

3

x.

2 m

2

in

.

mi

n.

1

1

0

0

0

1,0

0

2,0

0,25

0

0,75

5

0

[m3/h]

3,0

0,5

1,0

0

[l/s]

Q 50

3,0 0,75

1,0

10

[m3/h] [l/s] [lgpm]

Q

100

max.

2,0 0,5 5

0

[lgpm]

10

1,0 0,25

max.

80

P1[W]

P1[W]

40

20

60 min.

30

min.

0

1,0

40

2,0

20

[m3/h]

3,0

0

1,0

2,0

3,0

[m3/h]

Wilo-Star-RS 25/2, 30/2

0 0

3

0,25

v 0,75 0,5

0,5 0,25

1,0 0,75

1,25

Rp 1 [m/s] Rp1¼

Wilo-Star-RS 25/2 Wilo-Star-RS 30/2 1~230 V - Rp1/Rp1¼

H[m]

2 ma

x.

1 mi

n.

0 0 0 0

0,5 0,1

1,0 0,2

1,5 0,3 4

2

2,0 0,5

0,4

0,7

8

6

[m3/h]

2,5 0,6

[l/s] [lgpm]

Q 50 max.

P1[W]

40 30 20

min.

10 0 0

134

0,5

1

1,5

2

2,5

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Terminal diagram, Motor Data Wilo-Star-RS

Heating, Air-conditioning, Cooling

Terminal diagram

L

N

PE

Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz Potable water circulation

with integrated capacitor

Rated power

Speed

Power consumption

Current

Motor protection

Capacitor

Threaded cable connection

P2

n

P1

I

–

Capacity

PG

[W] 15/4-130

15/6-130

25/2

25/4

25/6

30/2

30/4

30/6

[W]

[A]

–

[PF/VDB]

–

2200 1950 1550

39 - 48 30 - 38 22 - 28

0.21 0.17 0.13

not necessary (blocking currentproof)

1.7/400

11

2550 2350 1900

67–85 43 - 65 30 - 46

0.37 0.29 0.20

not necessary (blocking currentproof)

2.6/400

11

1800 1500 1450

39 - 45 27 - 30 17 - 18

0.20 0.13 0.08

not necessary (blocking currentproof)

1.6/400

11

2200 1950 1550

39 - 48 30 - 38 22 - 28

0.21 0.17 0.13

not necessary (blocking currentproof)

1.7/400

11

2550 2350 1900

67–85 43 - 65 30 - 46

0.37 0.29 0.20

not necessary (blocking currentproof)

2.6/400

11

1800 1500 1450

39 - 45 27 - 30 17 - 18

0.20 0.13 0.08

not necessary (blocking currentproof)

1.6/400

11

2200 1950 1550

39 - 48 30 - 38 22 - 28

0.21 0.17 0.13

not necessary (blocking currentproof)

1.7/400

11

2550 2350 1900

67–85 43 - 65 30 - 46

0.37 0.29 0.20

not necessary (blocking currentproof)

2.6/400

11

[1/min]

17 11 6

max

39 22 11

max

7 4 2

max

17 11 6

max

39 22 11

max

7 4 2

max

17 11 6

max

39 22 11

max

min

min

min

min

min

min

min

min

Service/Accessories, Systems

Wilo-Star-RS...

Solar thermal

Motor data

Switchgears and Control Devices Pump Management Systems

Always refer to name plate data!

Wilo Catalogue A1 - Circulating pumps in glandless design

135

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Dimensions, Weights Wilo-Star-RS Dimension drawing A

Dimension drawing B

b2

b1

G

G

b3

b4

l0

l0

l3

l3

PG 11

l4

PG 11

l1

a

b1

l4

Motor horizontal Terminal-box position possible for 3, 6, 9 and 12 o'clock At delivery terminal box position is at 3 o'clock.

l1

a

b2

Motor horizontal Terminal-box position possible for 3, 6, 9 and 12 o'clock

Dimensions, Weights Wilo-Star-RS...

136

Pipe connection/ nominal diameter

Thread

Rp

G

–

–

15/4-130

Rp 1/2

G1

130

97

65

79

33

119

92.5

–

15/6-130

Rp 1/2

G1

130

97

65

79

33

122

92.5

–

25/2

Rp 1

G 11/2

180

97

90

79

33

100

92.5

25/4

Rp 1

G 11/2

180

97

90

79

33

100

25/4-130

Rp 1

G 11/2

130

97

65

79

33

25/6

Rp 1

G

11/2

180

97

90

79

25/6-130

Rp 1

G 11/2

130

97

65

79

30/2

Rp 11/4

G2

180

97

90

30/4

Rp 11/4

G2

180

97

30/6

114

G2

180

97

Rp

Pump dimensions

I0

l1

l3

l4

a

b1

Weight about

b2

b3

b4

Dimension drawing

–

–

[kg]

–

–

2.2

A

–

2.4

A

54

73

2.2

B

92.5

54

73

2.2

B

100

92.5

54

73

2.2

B

33

100

92.5

54

76

2.4

B

33

100

92.5

54

76

2.4

B

79

33

100

92.5

54

73

2.2

B

90

79

33

100

92.5

54

73

2.2

B

90

79

33

100

92.5

54

76

2.4

B

[mm]

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Heating, Air-conditioning, Cooling

Standard pumps (single-head pumps)

Wilo Catalogue A1 - Circulating pumps in glandless design

137

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-AXL Wilo-AXL… 80/25 Approved fluids (other fluids on request) Heating water (In accordance with VDI 2035)

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol require checking of the pumping data)

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

8 5,5

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature +25°C [°C] at max. ambient temperature +40°C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

– -20 up to +120

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

Standard version for operating pressure pmax [bar]

10

Special version for operating pressure pmax [bar]

–

Pipe connections Screwed connection Rp

1

Nominal connection diameter DN

–

Flange for mating flange PN 6, standard version

–

Mating flange for PN 16 flange, special version

–

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

Support-bracket mounting (with horizontal shaft only), standard version

–

Support-bracket mounting (with horizontal shaft only), special version

–

Electrical connection Mains connection 1~ [V], standard version

–

Mains connection 3~ [V], standard version

400

Mains connection 3~ [V], with optional switching plug

–

Mains frequency [Hz]

50

• = available, – = not available

138

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-AXL Wilo-AXL… 80/25

Electromagnetic compatibility

–

Emitted interference

–

Immunity to interference

–

Power electronics

–

Protection class

IP 42

Insulation class

F

Heating, Air-conditioning, Cooling

Motor/electronics

Materials

Impeller Shaft Bearing

Grey cast iron (EN-GJL-200) Potable water circulation

Pump housing

Plastic (PPE, trade name Noryl) Stainless steel (X46 Cr13) Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

0,5

95 °C

3

110 °C

10

130 °C

–

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

139

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump Curve, Terminal Diagrams, Motor Data Wilo-AXL

H [m]

Wilo-AXL 80/25-130

Wilo-AXL

6 5

2

4 3 1

2 1 0

0

1

2

3

4

5

6 Q [m3/h]

Terminal diagram A - stage 2 (max.)

Terminal diagram B - stage 1 (min.)

Mains connection 3~400 V, 50 Hz Blocking current-proof, no motor protection

Mains connection 3~400 V, 50 Hz Blocking current-proof, no motor protection

Motor data Wilo-AXL...

80/25-130

Rated power

Speed

Maximum power consumption

Current

Terminal plan -

P2

n

P1

I

[W]

[1/min]

[W]

[A]

-

Stage 2 (max.): 0.38 Stage 1 (min.): 0.18

A B

80

Stage 2 (max.): 2440 Stage 2 (max.): 190 Stage 1 (min.): 1710 stage 1 (min.): 100

Always refer to name plate data! Current I: On-site thermal overload settings.

140

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Dimensions, Weights Wilo-AXL

Heating, Air-conditioning, Cooling

Dimension drawing

P

L h B

P1 Potable water circulation

Permitted installation positions, see Planning Guide Dimensions, Weights Wilo-AXL...

Thread

Rp/DN

G

-

–

Rp 1

G 11/2

Pump dimensions B

L

P

Weight about P1

h

[mm] 130

100

177

– [kg]

138

84

4.2

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

80/25-130

Pipe connection/ nominal diameter

Wilo Catalogue A1 - Circulating pumps in glandless design

141

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-TOP-RL Wilo-TOP-RL... 25/7,5

30/4

30/6,5

30/7,5

Heating water (In accordance with VDI 2035)

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol require checking of the pumping data)

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

7.5

4.0

7.0

7.5

6.5

9.0

10.0

6.5

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25°C [°C] at max. ambient temperature +40°C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

– -20 up to +130

–

–

–

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

–

–

–

Standard version for operating pressure pmax [bar]

10

10

10

10

Special version for operating pressure pmax [bar]

–

–

–

–

Screwed connection Rp

1

11/4

11/4

11/4

Nominal connection diameter DN

–

–

–

–

Flange for mating flange PN 6, standard version

–

–

–

–

Mating flange for PN 16 flange, special version

–

–

–

–

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

–

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

Mains connection 3~ [V], standard version

–

–

–

–

Mains connection 3~ [V], with optional switching plug

–

–

–

–

Mains frequency [Hz]

50

50

50

50

Pipe connections

Electrical connection

• = available, – = not available

142

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-TOP-RL 25/7,5

30/4

30/6,5

30/7,5

–

–

–

–

Heating, Air-conditioning, Cooling

Wilo-TOP-RL...

Motor/electronics Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

–

–

–

–

Protection class

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

Materials Grey cast iron (EN-GJL-200)

Impeller

Potable water circulation

Pump housing

Plastic (PPE, trade name Noryl)

Shaft

Stainless steel (X46 Cr13)

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

0.5

0.5

0.5

0.5

95 °C

5.0

5.0

5.0

5.0

110 °C

11.0

11.0

11.0

11.0

130 °C

24.0

24.0

24.0

24.0

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

143

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-TOP-RL Wilo-TOP-RL 25/7.5

Wilo-TOP-RL 30/4 v

0

0,5

v

1

1,5

[m/s]

2

0

8

0,5

1

1,5

2

Wilo-TOP-RL 25/7,5 7

[m/s]

3

Wilo-TOP-RL 30/4

1~230 V - Rp 1

1~230 V - Rp 11/4

3,5

6

3,0

5

2,5 H[m]

H[m]

2,5

4,0

4

2,0

m

ax

.(

1

3

1,5

m

)

ax

(2

1

.(

2

)

1,0

min

. (3

)

1

(2

min

. (3

0

0 0

1

2

0

)

)

3

4

0,5 10

1,5

[m3/h] [l/s]

20

[lgpm]

5

6

1

5

)

0,5

15

0

0 0

1

0

2 0,5 5

3

4

5

1 10

6

7

1,5 15

20

Q

9 [m3/h] 2,5 [l/s]

8 2

25

30

[lgpm]

Q

250

250 200

150

150

P1[W]

P1[W]

max.

200

min.

100

max.

100

min.

50

50

0

0 0

1

2

3

4

5

[m3/h]

6

Wilo-TOP-RL 30/6.5

0

1

2

3

4

5

0,5

1

1,5

9 [m3/h]

8

v

2

2,5

0

3,5 [m/s]

3

0,5

1

1,5

2

[m/s]

8

8

Wilo-TOP-RL 30/7,5

Wilo-TOP-RL 30/6,5 1~230 V - Rp 11/4

7

1~230 V - Rp 11/4

7

6

6

5

5 H[m]

H[m]

7

Wilo-TOP-RL 30/7.5 v

0

6

4

4

3

3

m

ma

.( ax

x. (

2

1

1

2

)

)

(2

1

min.

(3

1

)

. (3

0 0 0

1

0

2 0,5 5

3

4

5

1 10

6

7

1,5 15

8 2

20 Q

(2

min

)

25

10 [m3/h] [l/s]

9 2,5

30

0

35

0 0

1

[lgpm]

2

3

5

1

5

10

15

6 1,5

[m3/h] [l/s]

20

[lgpm]

Q

250

300

4

0,5

0

)

)

max.

250

200 max.

P1[W]

P1[W]

200 150 min.

100

144

min.

100 50

50 0 0

150

1

2

3

4

5

6

7

8

9

3 10 [m /h]

0 0

1

2

3

4

5

6

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Terminal Diagram, Motor Data Wilo-TOP-RL

PE

L

N

L

N

Heating, Air-conditioning, Cooling

Terminal diagram

Potable water circulation

Mains connection 1~230 V, 50 Hz Internal protection against unacceptably high winding temperatures Tripping: Internal interruption of motor voltage Reset: Automatic after motor has cooled down

Wilo-TOP-RL...

rated power

Speed

Power consumption

Current

Capacitor

Threaded cable connection

P2

n

P1

I

Capacity

PG

[W]

[W]

[A]

[PF/VDB]

–

2420 1950 1350

145 - 205 100 - 165 70 - 115

1.00 0.80 0.60

5/400

1 x 13.5

[1/min]

25/7,5

80

1 max. 2 3 min.

30/4

70

1 max. 2 3 min.

2660 2340 1710

145 - 180 95 - 150 70 - 110

0.85 0.75 0.55

5/400

1 x 13.5

30/6,5

100

1 max. 2 3 min.

2160 1480 1100

150 - 245 120 - 200 95 - 130

1.20 1.00 0.65

5/400

1 x 13.5

30/7,5

80

1 max. 2 3 min.

2420 1950 1350

145 - 205 100 - 165 70 - 115

1.00 0.80 0.60

5/400

1x 13.5

Solar thermal

Motor data

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Always refer to name plate data! Current I: On-site thermal overload settings.

Wilo Catalogue A1 - Circulating pumps in glandless design

145

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-RL Dimension drawing b5

l1

G

l2

b4

l0

Pg

b1

b2

a3

a1

Permitted installation positions, see Planning Guide Dimensions, Weights Wilo-TOP-RL...

Thread

Rp

G

–

–

Pump dimensions I0

l1

l2

a1

a2

b1

Weight about b2

b4

b5

[mm]

– [kg]

Rp 1

G 11/2

180

90

92

150

40

50

52

60

44

3.9

30/4

Rp 11/4

G2

180

90

92

156

40

53

65

60

44

4.1

30/6,5

Rp 11/4

G2

180

90

92

156

40

53

65

60

44

4.7

30/7,5

Rp 11/4

G2

180

90

92

150

40

50

52

60

44

4.0

25/7,5

146

Pipe connection/ nominal diameter

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Heating, Air-conditioning, Cooling

Standard pumps (single-head pumps)

Wilo Catalogue A1 - Circulating pumps in glandless design

147

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-SE Wilo-SE... 110-N

125-N

150-N

200-N

Heating water (In accordance with VDI 2035)

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol require checking of the pumping data)

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

4

5

4

7

9

5

10

11

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25°C [°C] at max. ambient temperature +40°C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

– -20 to +130 (in short-term operation 2 h: +140)

–

–

–

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

–

–

–

Standard version for operating pressure pmax [bar]

10

10

6/10

6/10

Special version for operating pressure pmax [bar]

–

–

–

–

1/14

1

–

–

Nominal connection diameter DN

–

–

40

40

Flange for mating flange PN 6, standard version

–

–

–

–

Mating flange for PN 16 flange, special version

–

–

–

–

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

–

•

•

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

Mains connection 3~ [V], standard version

–

–

–

–

Mains connection 3~ [V], with optional switching plug

–

–

–

–

Mains frequency [Hz]

50

50

50

50

Pipe connections Screwed connection Rp

Electrical connection

• = available, – = not available

148

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-SE 110-N

125-N

150-N

200-N

–

–

–

–

Heating, Air-conditioning, Cooling

Wilo-SE...

Motor/electronics Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

–

–

–

–

Protection class

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

Materials Grey cast iron (EN-GJL-200)

Impeller

Grey cast iron (EN-GJL-250)

Potable water circulation

Pump housing

Plastic (PPE, trade name: Noryl)

Shaft

Stainless steel (X40 Cr13)

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

0.5

0.5

0.5

0.5

95 °C

5

5

5

5

110 °C

11

11

11

11

130 °C

24

24

24

24

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

149

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-SE Wilo-SE 110-N

Wilo-SE 125-N v 2

v 0

0,5

1

1,5

2

2,5

0

[m/s]

3

1

3

[m/s]

6

5

Wilo-SE 125-N

Wilo-SE 110-N

1~230V - Rp1

1~230V - Rp1¼ 5 4

4

x.

H[m]

ma

3 1

.(

(1

ax m

H[m]

3

2

)

(2

n.

1

(2

mi

)

2

) (3

in.

)

m

1

)

(3 )

0

0

1

2

0

3

4

0,5

0

5

6

1

5

10

7

1,5 15

9 [m³/h] [l/s]

2

20

Q

8

0

0 0

2,5

25

[lgpm]

30

200

1

2

3

4

0,5

0

5

10

Q

175

[m 3/h] [l/s]

20

[lgpm]

6

15

150

max.

1,5

5

1

max.

125 100

125

min.

P1[W]

P1[W]

150

100 75

min.

75 50

50 25

25 0 0

1

2

3

4

5

6

7

0

9 [m³/h]

8

Wilo-SE 150-N

0

1

2

3

4

5

[m 3/h]

6

Wilo-SE 200-N

0

v

1

v

2

5

0

[m/s]

1

2

8

Wilo-SE 150-N

[m/s]

Wilo-SE 200-N

1~230V - DN40

1~230V - DN40

7 4 6 5 H [m]

H [m]

3

2

4 3

ma

m

x. 1

.1

ax

2

2

1

min

.1

0

0 0

1

2

3

4

5

6

1

0

5

10

15

20

Q

2

1

7 2 25

8

9

10 3

30

35

0

[m³/h] [l/s] [Igpm]

min. 0 0

1

3

4

5

6

1

0

200

2

1

5

10

15

20

Q

7 2 25

8

9

10 3

30

35

max.

max. P1 [W]

P1 [W]

200 min.

100 50

150

[Igpm]

250

150

0

[m³/h] [l/s]

150

min.

100 0

1

2

3

4

5

6

7

8

9

10

[m³/h]

50 0

1

2

3

4

5

6

7

8

9

10

[m³/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Terminal diagram, Motor Data Wilo-SE

PE

L

N

L

N

Heating, Air-conditioning, Cooling

Terminal diagram/motor protection

Mains connection 1~230 V, 50 Hz

Potable water circulation

Internal protection against unacceptably high winding temperatures Tripping: Internal interruption of motor voltage Reset: Automatic after motor has cooled down

Wilo-SE...

Rated power

Speed

Power consumption

Current

Capacitor

Threaded cable connection

P2

n

P1

I

Capacity

PG

[W]

[W]

[A]

[PF/VDB]

–

2660 2340 1740

145 - 180 95 - 150 70 - 110

0.85 0.75 0.55

5/400

1 x 13.5

[1/min]

110-N

70

1 max. 2 3 min.

125-N

50

1 max. 2 3 min.

2320 1640 1200

100 - 140 75 - 110 55 - 75

0.65 0.55 0.35

3,7/400

1 x 13.5

150-N

70

1 max. 2 3 min.

2660 2330 1700

130 - 180 90 - 145 60 - 105

0.85 0.75 0.55

5/400

1 x 13.5

200-N

100

1 max. 2 3 min.

2080 1410 920

145 - 245 125 - 200 100 - 135

1.20 1.00 0.70

5/400

1 x 13.5

Solar thermal

Motor data

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Always refer to name plate data! Current I: On-site thermal overload settings.

Wilo Catalogue A1 - Circulating pumps in glandless design

151

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Dimensions, Weights Wilo-SE Dimension drawing A b5

b4

b5

l1

l1

G

l2

b4

Dimension drawing B

l0

l0

l2

Pg

b1

b2

a3

a1

b1

b2

a2

a1

Dimension drawing C d1 57 + 1

d2

DN G D2 D1 C

Dimensions, Weights Wilo-SE...

Pipe connection/ nominal diameter

Thread

Rp/DN

G

Pump dimensions I0

l1

l2

a1

a2

b1

b2

b4

b5

Weight about

Dimension drawing

–

–

[kg]

–

–

–

110-N

Rp 1 1/4

G2

180

90

92

150

[mm] 40

50

52

60

44

4.1

A

125-N

Rp 1

G/112

180

90

92

150

50

53

65

60

44

3.7

A

150-N

DN 40

–

244

122

92

156

60

54

66

60

44

6.9

B

200-N

DN 40

–

244

122

92

156

60

54

66

60

44

7.9

B

Flange dimensions Wilo-SE...

Flange

Nominal diameter

–

DN

–

–

Pump flange dimensions ØD

Ød

Ø kL1/kL2

[mm]

Dimension drawing

n x Ø dL1/dL2

–

[pcs. x mm]

–

150-N

Flange PN 16 (as per EN 1092-2)

40

150

84

100/110

4 x 14/19

C

200-N

Flange PN 16 (as per EN 1092-2)

40

150

84

100/110

4 x 14/19

C

n = No. of bolt holes

152

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Heating, Air-conditioning, Cooling

Standard pumps (single-head pumps)

Wilo Catalogue A1 - Circulating pumps in glandless design

153

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-TOP-S Wilo-TOP-S... 25/5

25/7

25/10

30/4

30/5

30/7

30/10

40/4

40/7

40/10 40/15

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

–

–

–

–

5

7

12

4

5

7

12

4,5

7

10

15

5

7.5

10.5

9

5

7.5

10.5

14

16.5

21

21

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature of +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40°C [°C]

– -20 to +130 (in short-term operation 2 h: 140)

–

–

–

–

–

–

–

–

–

–

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

–

–

–

–

–

–

–

–

–

–

Standard version for operating pressure pmax [bar]

10

10

10

10

10

10

10

6/10

6/10

6/10

6/10

Special version for operating pressure pmax [bar]

–

–

16

–

–

–

16

–

16

16

16

Screwed connection Rp

1

1

1

1/14

1/14

1/14

1/14

–

–

–

–

Nominal connection diameter DN

–

–

–

–

–

–

–

40

40

40

40

Flange for mating flange PN 6, standard version

–

–

–

–

–

–

–

–

–

–

–

Mating flange for PN 16 flange, special version

–

–

–

–

–

–

–

–

•

•

•

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

–

–

–

–

–

–

•

•

•

•

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

230

230

230

230

230

230

Mains connection 3~ [V], standard version

400

400

400

400

400

400

400

400

400

400

400

Mains connection 3~ [V], with optional switching plug

230

230

230

230

230

230

230

230

230

230

230

Mains frequency [Hz]

50

50

50

50

50

50

50

50

50

50

50

Pipe connections

Electrical connection

• = available, – = not available

154

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-TOP-S Wilo-TOP-S... 25/7

25/10

30/4

30/5

30/7

30/10

40/4

40/7

40/10 40/15

–

–

–

–

–

–

–

–

–

–

–

Heating, Air-conditioning, Cooling

25/5 Motor/electronics Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

–

–

–

–

–

–

–

–

–

–

–

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

F

F

F

F

F

F

Materials

Impeller

Grey cast iron (EN-GJL-200) Plastic (PPE, trade name: Noryl)

Plastic (PP 50% GF)

Grey cast iron (EN-GJL-250)

Plastic (PPE, trade name: Noryl)

Shaft

Potable water circulation

Pump housing

Plastic (PP - 50% GF)

Stainless steel (X46 Cr13)

Bearing

Metal-impregnated carbon

50 °C

0,5

0,5

0,5

0,5

0,5

0,5

0,5

0,5

0,5

0,5

0,5

95 °C

5

5

5

5

5

5

5

5

5

5

5

110 °C

11

11

11

11

11

11

11

11

11

11

11

130 °C

24

24

24

24

24

24

24

24

24

24

24

Solar thermal

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

155

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-TOP-S Wilo-TOP-S... 50/4

50/7

50/10 50/15

65/7

65/10 65/13 65/15

80/7

80/10 100/10

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

–

–

–

–

5

7

10

15

7

9

13

15

6

10

10

23

28

32

36

32

42

49

54

47

69

69

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature of +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40°C [°C] Maximum permitted total hardness in potable water circulation systems [°d] Standard version for operating pressure pmax [bar] Special version for operating pressure pmax [bar]

– -20 to +130 (in short-term operation 2 h: 140)

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

6/10

6/10

6/10

6/10

6/10

6/10

6/10

6/10

6

6

6

10

10

10

16

16

16

16

16

16

16

16 16

16

16

Pipe connections Screwed connection Rp

–

–

–

–

–

–

–

–

–

–

–

Nominal connection diameter DN

50

50

50

50

65

65

65

65

80

80

100

Flange for mating flange PN 6, standard version

–

–

–

–

–

–

–

–

•

•

•

Mating flange for PN 16 flange, special version

•

•

•

•

•

•

•

•

•

•

•

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

•

•

•

•

•

•

•

•

–

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

–

230

230

–

–

230

–

–

Mains connection 3~ [V], standard version

400

400

400

400

400

400

400

400

400

400

400

Mains connection 3~ [V], with optional switching plug

230

230

230

230

230

230

230

230

230

230

230

Mains frequency [Hz]

50

50

50

50

50

50

50

50

50

50

50

Electrical connection

• = available, – = not available

156

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-TOP-S Wilo-TOP-S... 50/7

–

–

50/10 50/15

65/7

65/10 65/13 65/15

80/7

80/10 100/10 Heating, Air-conditioning, Cooling

50/4 Motor/electronics Electromagnetic compatibility

–

–

–

–

Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

F

F

F

F

F

F

Materials Grey cast iron (EN-GJL-250)

Impeller

Potable water circulation

Pump housing

Plastic (PP - 50% GF)

Shaft

Stainless steel (X46 Cr13)

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

3

3

3

3

3

3

3

3

3

3

3

95 °C

10

10

10

10

10

10

10

10

10

10

10

110 °C

16

16

16

16

16

16

16

16

16

16

16

130 °C

29

29

29

29

29

29

29

29

29

29

29

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

157

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S Wilo-TOP-S 25/5, TOP-S 30/5 AC (EM)

Three-phase (DM)

0

v 2

1

0

0,5

3

1

Rp1

0

[m/s]

2 Rp11/4

1,5

0

0,5

3

1

Rp1

[m/s]

2 Rp11/4

1,5

6

6

Wilo-TOP-S 25/5 Wilo-TOP-S 30/5

5

Wilo-TOP-S 25/5 Wilo-TOP-S 30/5

5

1~230 V - Rp1/Rp11/4

3~400 V - Rp1/Rp11/4

4

H [m ]

4

3 m .( ax

H [m ]

v 2

1

m

ax

.(

3

1

1

)

(2

2

)

2

m

in

)

. (3

(2

)

in.

1

)

m

1

(3 )

0

0

1

2

0

3

4

0,5

0

5

5

10

0

[m 3/h]

6

1

[l/s]

0

20

[lgpm]

0

15 Q

150

2

3

4

0,5

5

5

10

[m 3/h]

6

1 15

1,5

[l/s]

20

[lgpm]

Q

max.

125 100 P1 [W]

100 P1 [W]

1

150

max.

125

0

1,5

75

min.

75

min. 50

50

25

25 0 0

1

2

3

4

5

0

[m 3/h]

6

0

1

2

3

4

5

[m 3/h]

6

Wilo-TOP-S 25/7, TOP-S 30/7 AC (EM)

Three-phase (DM) v

v 2

3

0

0

Rp1

0,5

1

1,5

2

[m/s]

2

1

Rp11/4

3

0

8

Rp1

0,5

[m/s]

1

1,5

Wilo-TOP-S 25/7 Wilo-TOP-S 30/7

7

Wilo-TOP-S 25/7 Wilo-TOP-S 30/7

7

3~400 V - Rp1/Rp11/4

1~230 V - Rp1/Rp11/4 6

6

5

5

m

m

ax

H [m ]

H [m ]

Rp11/4

2

8

. (1

4

ax

. (1

4

)

)

3

3

(2

mi

)

m

2

(2

in.

n.

2

(3

)

(3 )

)

1

0

1

0

1

2

0

3

4

0,5

0

5

5

1 10

6

7

1,5 15

2

20

0

[m 3/h] [l/s] [lgpm]

25

4

5

1 10

6

15

[m 3/h]

7

1,5

2

20

[l/s] [lgpm]

25

Q max.

150

125

P1 [ W ]

P1 [ W ]

5

3

175

150 min.

100 75

125 100

min.

75

50

50

25

25

0 0

158

2 0,5

200

max.

175

1

0

Q

200

0 0

1

2

3

4

5

6

7

[m 3/h]

0 0

1

2

3

4

5

6

7

[m 3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S Wilo-TOP-S 25/10, TOP-S 30/10 Three-phase (DM)

0

0,5

1

v 2

1,5

2,5

3

[m/s]

3,5

0

1

v 2

1,5

2,5

11

Wilo-TOP-S 25/10 Wilo-TOP-S 30/10

10

[m/s]

3,5

1 ~ 230 V - Rp 1

11

Wilo-TOP-S 25/10 Wilo-TOP-S 30/10

10

3 ~ 400 V - Rp 1

9

9

8

8 7

7

m

H[m]

ax

.1

6

m

ax

6

.1

5

2

4

4

2

3 n.

mi

3 2

2

1

1 0 0

1

0

2 0,5

3

4

5

1

5

10

mi

n.

3

6

7 2

1,5 15

20

8

25

9 2,5

30

10 3

0

[m 3/h] [l/s] [lgpm]

35

1

0

Q

400

0 0

2 0,5

3

4

5

1

5

10

3

6

7 2

1,5 15

20

25

Q

8

9 2,5

30

Potable water circulation

5

0

3

12

12

H[m]

0,5

Heating, Air-conditioning, Cooling

AC (EM)

[m 3/h] [l/s]

10 3

[lgpm]

35

400

min.

.

max

300 min.

300

P1[W]

P1[W]

350

250

100

200 150

min.

200

0 0

1

2

3

4

5

6

7

8

9

[m 3/h]

10

0

1

2

3

4

5

6

7

8

9

[m 3/h]

10

Wilo-TOP-S 30/4 Three-phase (DM) v 0

0,5

1

v

1,5

2

2,5

[m/s]

3

0

5

0,5

1

1,5

2

2,5

Wilo-TOP-S 30/4 3~400 V - Rp 11/4

3

3 ma

x.

H [m ]

4

H [m ]

4

(1

2

x.

)

) mi

n.

1

(2 mi

(3

)

n. (

1

3 )

)

0

1

2

0

3

0,5

0

5

4

5

1 10

6

7

1,5 15

25

0

9 [m 3/h]

8 2

20

2,5 30

0

[lgpm]

0

1

2

3

0,5 5

4

5

1 10

6

7

1,5 15

20

25

2,5 30

175

150

9 [m 3/h]

8 2

[l/s]

[lgpm]

Q

200

max.

175

0

[l/s]

Q

200

(1

2

)

(2

ma

Service/Accessories, Systems

1~230 V - Rp 11/4

max.

125

min.

100 75

125 100 75

50

50

25

25

0

Switchgears and Control Devices Pump Management Systems

150 P 1 [ W]

P 1 [ W]

[m/s]

3

5

Wilo-TOP-S 30/4

0

Solar thermal

AC (EM)

min.

0 0

1

2

3

4

5

6

7

Wilo Catalogue A1 - Circulating pumps in glandless design

8

9 [m 3/h]

0

1

2

3

4

5

6

7

8

9 [m 3/h]

159

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S Wilo-TOP-S 40/4 AC (EM)

Three-phase (DM)

0

0,5

v 1,5

1

2

2,5

0

[m/s]

0,5

v 1,5

1

2

Wilo-TOP-S 40/4

4,5

Wilo-TOP-S 40/4

4,5

3 ~ 400 V - DN 40

4

4

3,5

3,5

H[m]

H[m]

1 ~ 230 V - DN 40

3

3

m

2,5

ax

.(

1

. (1 )

2

(2

1,5

(2

mi

)

m

ax

1 )

1,5

m

2,5

2

n.

1

in

.(

) (3

)

3 )

0,5 0

0

2

4

0

0,5

6

8

1

0

10

10

3

20

30

0

14 [m3/h] [l/s] 4

12

2

40

4

6

8

1

10

2

10

12

14

3

20

30

4

40

[m3/h] [l/s] [lgpm]

50

Q

200

max.

175

2

0

[lgpm]

50

0 0

Q

200

max.

175 150

150

125

min.

125

100

P1[W]

100 P1[W]

[m/s]

2,5

5

5

75

min.

75 50

50

25

25

0

0 0

2

4

6

8

10

12

14

0

[m3/h]

2

4

6

8

10

12

14

[m3/h]

3

[m/s]

Wilo-TOP-S 40/7 AC (EM)

Three-phase (DM) v

0

0,5

1

v

1,5

2

2,5

3

0

[m/s]

8

1

1,5

Wilo-TOP-S 40/7

Wilo-TOP-S 40/7 3 ~ 400 V - DN 40

6

5

5 m

H [m]

ax

.(

4

1

3

ax

.(

(2

in

mi

.(

3

2

n.

2

)

1

0

1 )

3

)

m

m

4

)

(2

) (3 )

1

0

2

4

0

6

1

0

8

10

2

10

20

12

14

3 30 Q

500

4

40

50

0

16 [m3/h] [l/s] [lgpm]

0 0

2

4

6

1

0

8

10

2

10

20

12 3

30

40

14 4 50

16 [m3/h] [l/s] [lgpm]

Q

500

450

450

400

400

max.

350

P1 [ W ]

P1 [ W ]

2,5

7

1 ~ 230 V - DN 40

6

min.

300 250

300 250 200

150

150

100

100

2

4

6

8

10

12

14

16 [m3/h]

max.

350

200

0

160

2

8

7

H [m]

0,5

min. 0

2

4

6

8

10

12

14

16 [m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S Wilo-TOP-S 40/10 Three-phase (DM) v 0

0,5

1,0

1,5

Heating, Air-conditioning, Cooling

AC (EM)

v

2,0

2,5

0

[m/s]

3,0

0,5

1

1,5

2

2,5

3

[m/s]

3,5

12

Wilo-TOP-S 40/10

10

1 ~ 230 V - DN 40

11

Wilo-TOP-S 40/10

10

3 ~ 400 V - DN 40

9

m

ax

8

.

7

H [m]

H[m]

mi

n.

6

m

ax

.(

6

4

1 )

5

(2

mi

4

n.

)

(3 )

3

Potable water circulation

8

2

2

1 0

0 0 0

4

8

1

12

2

[m3/h]

16

3

5 [l/s]

4

2

0

Q

4 1

6

8

10

2

10

600

20

30

40 Q

400 P1[W]

300

16

50

[m3/h] [l/s]

18 5 60

[lgpm]

70

500

500 400

14 4

max.

max.

min.

12 3

600

700

P1 [W]

0 0

min.

300 200

200

100

100 0 0

4

8

12

0

[m3/h]

16

0

2

4

6

8

10

12

14

16

18

[m3/h]

4

[m/s]

Wilo-TOP-S 40/15

1

1,5

2

3

3,5

0

4,5[m/s]

4

1~230V - DN 40

ma

ma

x.

8

mi

n.

6

4

4

2

2 0 4

8

6

1

12

10 3

2 20

14 4

16

40

18 5

Q [m³/h] Q [l/s]

n.

0 0

2,5

5 1

0

Q [Igpm]

60

DN 40

1

2

mi

8

6

2

x.

10 H [m]

H [m]

3~400 V

12

10

7,5 2

3

12,5

10 3

20

17,5 5

15 4

40

Q [m³/h] Q [l/s] Q [Igpm]

60

1000

max.

max. 750

min. P1 [W]

P1 [W]

3

Wilo-TOP-S 40/15

14

12

0 1000 900 800 700 600 500 400 300 200 0

v

2

Wilo-TOP-S 40/15

14

0 0 0

1

16

Solar thermal

0,5

min.

Switchgears and Control Devices Pump Management Systems

0 16

Three-phase (DM) v 2,5

Service/Accessories, Systems

AC (EM)

500 250 0

2

4

6

8

10

12

14

16

Wilo Catalogue A1 - Circulating pumps in glandless design

18

Q [m³/h]

0

2,5

5

7,5

10

12,5

15

17,5

Q [m³/h]

161

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S Wilo-TOP-S 50/4 AC (EM)

Three-phase (DM) v

v 0

0,5

1

1,5

2

3 [m/s]

2,5

0

5

0,5

1

1,5

2

3 [m/s]

2,5

5

Wilo-TOP-S 50/4

4,5

Wilo-TOP-S 50/4

4,5

3 ~ 400 V - DN 50

1 ~ 230 V - DN 50 4

4

3,5

3,5

m m

.(

1

(2

2,5

)

) 2

mi

n.

ax

3

ax

H [m ]

H [m ]

3

.(

1

2,5

) (2

2 mi

(3

1,5

)

n.

1,5

)

(3 )

1

1

0,5

0,5

0

5

0

10

1

2

0

5

6

50

0

[m 3/h]

20

4

25

[l/s]

350

0 0

5

10

1

2

0

[lgpm]

75

Q

400

P1 [ W ]

15 3

15 3

25

300 min.

5

6

50

[lgpm]

75

Q max.

300

max.

[m 3/h] [l/s]

20

4

400

P1 [ W ]

0

200 min.

250

100

200 0

5

10

15

0

[m 3/h]

20

0

5

10

15

[m 3/h]

20

Wilo-TOP-S 50/7 AC (EM)

Three-phase (DM) v

0

0,5

1,0

1,5

v

2,0

2,5

3,0

0

3,5 [m/s]

0,5

1

1,5

2

2,5

3

3,5 [m/s]

8

8

Wilo-TOP-S 50/7

Wilo-TOP-S 50/7

7

3 ~ 400 V - DN 50

1 ~ 230 V - DN 40

7

6 H[m]

6 m

ax

5

.(

m

ax

1 )

.

4 (2

4 . in

m

H [m]

5

)

m

in

3

.(

3

3

)

2

2 1

1 0

0

0 0

5 1

10 2

15 3

4

20 5

25 6

7

[m3/h] [l/s]

0 0

5 1

0

Q

15 3

25

4

20 5

50

25 6

7

75

[m3/h] [l/s] [lgpm]

Q

800

700

max.

600

600

min.

max.

P1[W]

500 400 P1 [W]

10 2

400 min.

300 200

200 100

0

0

162

0

5

10

15

20

25

[m3/h]

0

5

10

15

20

25

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S Wilo-TOP-S 50/10 Three-phase (DM) v

v 0

0

0,5

1,0

1,5

Heating, Air-conditioning, Cooling

AC (EM) 2,0

2,5

3,0

4,0 [m/s]

3,5

1

2

3

9

[m/s]

Wilo-TOP-S 50/10

Wilo-TOP-S 50/10 8

4

10

3 ~ 400 V - DN 50

1 ~ 230 V - DN 50

8

7 m

. ax m

6

. ax

6

m

H [m]

)

H[m]

(1

5

in.

4

(2

4

)

m

in

.(

3

3

)

Potable water circulation

2

2 1 0

0

0 0

5 1

10 2

15 3

20

4

25

5

6

30

7

8

[m3/h] [l/s]

5 1

10 2

0

Q 900

15

3

25

5

50

25 6

30

7

75

8

[m3/h] [l/s] [lgpm]

100

Q

max.

min.

700

20

4

900

800

.

max

600

600 P1[W]

500

P1 [W]

0 0

400 300

min. 300

200 100 0

0

5

10

15

20

25

30

[m3/h]

0 0

5

10

15

20

25

30

[m3/h]

Wilo-TOP-S 50/15

16

Solar thermal

Three-phase (DM)

Wilo-TOP-S 50/15 3~400 V - DN 50

14 12

ma

x.

1

Service/Accessories, Systems

H [m]

10 2

8 mi

n.

6

3

4 2 0

0 0 0

5 1

2 20

10 3 40

15 4

20 5

6

60

25 7

80

30 8

9

Q [m³/h] Q [l/s]

120 Q [Igpm]

100

1750

max.

1500 1250 P1 [W]

Switchgears and Control Devices Pump Management Systems

min.

1000 750 500 250 0 0

5

10

15

20

25

30

Wilo Catalogue A1 - Circulating pumps in glandless design

Q [m³/h]

163

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S Wilo-TOP-S 65/7 AC (EM)

Three-phase (DM) v

0

0,5

v

1,0

1,5

0

[m/s]

2,0

1

1,5

Wilo-TOP-S 65/7 7

Wilo-TOP-S 65/7

7

1 ~ 230 V - DN 65

3 ~ 400 V - DN 65

6

6

5

5 H[m]

ma

x.

4

m

ax

4

.(

1

mi

n. 3

3

)

(2 mi

)

n. (

2

2

1

1

0

0

0

5

0

10

1

2

15

3

20

4

5

25 6

[m3/h] [l/s]

30

7

8

5

10

1

0

max.

500

2

15 3

20

20

4

40

25

5

6

60 Q

600

30

7

8

80

[m3/h] 9 [l/s] [lgpm]

100

max.

500

min.

400

P1[W]

400

P1 [W]

0

700

600

3 )

0

Q 700

300

300

min.

200

200

100

100 0

[m/s]

2

8

8

H [m]

0,5

0

5

10

15

20

25

0

[m3/h]

30

0

5

10

15

20

25

30

[m3/h]

Wilo-TOP-S 65/10 AC (EM)

Three-phase (DM)

0

0,5

v

v 1,5

1

2

2,5

0

[m/s]

0,5

1

1,5

2

3 [m/s]

2,5

10

9

Wilo-TOP-S 65/10

8

Wilo-TOP-S 65/10

9

1 ~ 230 - DN 65

3 ~ 400 V - DN 65

8

7 7

ma

6

x.

6 m H[m]

H[m]

5 mi

n.

4

ax

.(

5

)

4

3

3

2

2

1

1

1

(2

mi

n.

)

(3 )

0

0

0 0

5 1

10 2

3

15 4

20 5

25 6

7

9

10

[l/s]

Q

1000

0

20

10 2 40

15 4

20

25

30

6

60

35 10

8

80 Q

100

120

40 [m3/h] [l/s] 140

[lgpm]

max.

800

min.

700 P1[W]

700 600

min.

600

500

500

400

400 300

300

164

5

900

max.

800

200

0 0

1000

900

P1[W]

35 [m3/h]

30 8

0

5

10

15

20

25

30

35

[m3/h]

200 0

5

10

15

20

25

30

35

40 [m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S Wilo-TOP-S 65/13

Wilo-TOP-S 65/15 Three-phase (DM) v

0

Heating, Air-conditioning, Cooling

Three-phase (DM)

v

1

2

[m/s]

3

0

14

0,5

1

1,5

2

2,5

3

3,5

4 [m/s]

16

Wilo-TOP-S 65/13

Wilo-TOP-S 65/15

14

3 ~ 400 V - DN 65

12

3 ~ 400 V - DN 65

12

10

10

H[m]

m

8

ax

.(

H[m]

1

ax

.(

1

) n.

m

in

6

(3

.(

3 )

)

4

)

)

mi

(2

6

m

8

)

(2

2

0

Potable water circulation

4

2

0

5

0 0

10 2

15

20

4

20

40

25

30

6 60

35

8

80

100

120

[l/s]

0 0

160 [lgpm]

0

12 140

Q

1800

0

45[m3/h]

40

10

10 2 20

20 6

4 40

60

30

40

8

80

10

100 Q

1800

120

12 140

160

50 14

[m3/h]

180

[lgpm]

[m3/h]

[l/s]

.

max

1600

1600

max. 1400 min.

P1[W]

P1[W]

1400

1200

1200

1000

min.

1000

800

800 600 0

5

10

15

20

25

30

35

600

45 [m3/h]

40

0

10

20

30

40

50

1,5

2

2,5

Wilo-TOP-S 80/7

0

Three-phase (DM) 0,5

v 1,5

1

2

v

[m/s]

2,5

Solar thermal

AC (EM)

0

0,5

1

[m/s]

7

7

Wilo-TOP-S 80/7

Wilo-TOP-S 80/7

1 ~ 230 - DN 80

6

3 ~ 400 V - DN 80

6

5

5 ma

4

H[m] 3

ax

.(

1

3

mi

2

1

1

0

0 0

10 3

(2

mi

20

30 6

50 [m3/h]

40 9

12

n.

)

(3 )

0 0

[l/s]

10

20

3

0

Q

30

6 50

40 9

100 Q

800

1100

12 150

[m3/h] [l/s] [lgpm]

max.

1000

700

x.

Switchgears and Control Devices Pump Management Systems

ma

min.

900

600 P1[W]

P1[W]

)

n.

2

0

m

H[m]

4

Service/Accessories, Systems

x.

800

500

min.

700 400

600 500

300

0

10

20

30

40

Wilo Catalogue A1 - Circulating pumps in glandless design

50 [m3/h]

0

10

20

30

40

[m3/h]

165

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S Wilo-TOP-S 80/10

Wilo-TOP-S 100/10

Three-phase (DM)

Three-phase (DM) v

v 0

0,5

1

1,5

2

2,5

0

[m/s]

3

2 [m/s]

1,5

11

Wilo-TOP-S 80/10

11

Wilo-TOP-S 100/10

10

3 ~ 400 V - DN 80

10

3 ~ 400 V - DN 100

9

9

8

8 ma

7

x. (

1

1 )

6 (2

5

)

6 (2 )

5 )

mi

3

)

3

3

2

2

1

1 0 0

10 3

0

20 6 50

30

40 9

50 12

100

60 15

0

[m3/h] [l/s]

0 0

10 3

20 6 50

)

30

40 9

50 12

100

60 15

[m3/h] [l/s] [lgpm]

150 Q

1800

.

.

max

1600

. (3

0

[lgpm]

150 Q

1800

min

4

n. (

4

0

ma

7

x. (

H[m]

H[m]

1

12

12

max

1600 1400

1200

P1[W]

P1[W]

1400

min.

1200

min.

1000

1000

800

800 0

166

0,5

10

20

30

40

50

60

[m3/h]

0

10

20

30

40

50

60

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Terminal Diagrams Wilo-TOP-S

L

N

L1

PE

Mains connection 1~230 V, 50 Hz Internal protection against unacceptably high winding temperatures Tripping: Internal interruption of motor voltage Reset: Automatic after motor has cooled down

Terminal diagram C/motor protection C

WSK

WSK

PE

SSM

L

N

SSM

(circuit diagram with SK 602/622, see “Service/Accessories”)

L1 L2 L3

Terminal diagram D/motor protection D

N

WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ SK 622/Protect-Module C tripping unit or other switchgears/control devices with WSK connection option Tripping: External tripping at switchgear/control device Reset: Manual reset at switchgear/control device necessary

L3

Mains connection 3~400 V, 50 Hz 3~230 V, 50 Hz (with optional switching plug 3~230 V) Internal protection against unacceptably high winding temperatures Tripping: Internal interruption of motor phase Reset: Interrupt mains system voltage, allow motor to cool down, switch mains system voltage on again

L

Mains connection 1~230 V, 50 Hz

L2

Heating, Air-conditioning, Cooling

N

Potable water circulation

PE

L

Terminal diagram B/motor protection B

L1

PE

L2

L3

L1 L2 L3

Mains connection 3~400 V, 50 Hz 3~230 V, 50 Hz (with optional switching plug 3~230 V) Full motor protection with integrated trip electronics in terminal box for all speed stages Tripping: All-pole shutdown of motor by integrated tripping electronics Reset: Manual reset at terminal box necessary

Solar thermal

Terminal diagram A/motor protection A

Load capacity of the potential-free NC contact in accordance with VDI 3814 for die collective fault signal (SSM) 1 A, 250 V ~ For function, see chapter “Pump Management Systems Wilo-Control, Planning Guide”

SSM

C1

SSM

C1

PE

C2

N

L

C2

N

L

Service/Accessories, Systems

Terminal diagram E/motor protection E

Switchgears and Control Devices Pump Management Systems

Mains connection 1~230 V, 50 Hz Full motor protection with integrated trip electronics in terminal box for all speed stages Tripping: All-pole shutdown of motor by integrated automatic tripping Reset: Manual reset at terminal box necessary Load capacity of the potential-free NC contact in accordance with VDI 3814 only for collective fault signal (SSM) 1 A, 250 V~ For function, see chapter “Pump Management Systems Wilo-Control, Planning Guide”

Wilo Catalogue A1 - Circulating pumps in glandless design

167

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Motor Data Wilo-TOP-S Motor data Wilo-TOP-S...

25/5 30/5 (single-phase AC motor)

Rated power

Stage/speed

Power Current at consumption 1~230 V 3~400 V 3~230 V

Capacitor

Motor Threaded Termiprotec- cable con- nal diation nection gram

P2

n

P1

I

–

–

PG

–

[W]

[1/min]

[W]

[A]

[PF/VDB]

–

–

–

50

1 max. 2 3 min.

2320 1640 1200

100 - 140 75 - 110 55 - 75

0.65 0.55 0.35

–

–

3,7/400

A

1x 13.5

A

25/5 30/5 (three-phase AC motor)

50

1 max. 2 3 min.

2650 2190 1890

85 - 150 55 - 100 40 - 75

–

0.40 0.20 0.15

0.65 0.35 0.25

–

B

1x 13.5

B

25/7 30/7 (single-phase AC motor)

90

1 max. 2 3 min.

2600 2300 1800

140 - 195 110 - 175 85 - 120

0.95 0.87 0.62

–

–

5/400

A

1x 13.5

A

25/7 30/7 (three-phase AC motor)

90

1 max. 2 3 min.

2600 2100 1750

120 - 200 85 - 130 65 - 90

–

0.45 0.25 0.17

0.78 0.43 0.30

–

B

1x 13.5

B

25/10 (single-phase AC motor)

180

1 max. 2 3 min.

2600 2500 2300

225 - 410 185 - 345 170- 340

2.05 1.95 1.75

–

–

8/400

C

2 x 13.5

C

25/10 (three-phase AC motor)

180

1 max. 2 3 min.

2600 2200 1800

195 - 400 145 - 280 120- 200

–

0.79 0.49 0.35

1.37 0.84 0.61

–

D

2 x 13.5

D

30/4 (single-phase AC motor)

70

1 max. 2 3 min.

2660 2340 1710

145 - 180 95 - 150 70 - 110

0.85 0.75 0.55

–

–

5/400

A

1x 13.5

A

30/4 (three-phase AC motor)

70

1 max. 2 3 min.

2610 2120 1810

95 - 160 60 - 105 40 - 75

–

0.40 0.20 0.15

0.65 0.35 0.25

–

B

1x 13.5

B

30/10 (single-phase AC motor)

180

1 max. 2 3 min.

2600 2500 2300

225 - 410 185 - 395 170 - 340

2.05 1.95 1.75

–

–

8/400

C

2 x 13.5

C

30/10 (three-phase AC motor)

180

1 max. 2 3 min.

2600 2200 1800

195 - 400 145 - 280 120 - 200

–

0.79 0.49 0.35

1.37 0.84 0.61

–

D

2 x 13.5

D

40/4 (single-phase AC motor)

90

1 max. 2 3 min.

2500 2100 1600

155 - 195 130 - 175 100 - 120

0.95 0.87 0.62

–

–

5/400

A

1x 13.5

A

40/4 (three-phase AC motor)

90

1 max. 2 3 min.

2550 2050 1700

145 - 195 100 -130 70 - 90

–

0.45 0.25 0.17

0.78 0.43 0.30

–

B

1x 13.5

B

40/7 (single-phase AC motor)

180

1 max. 2 3 min.

2650 2450 2200

250 - 390 220 - 380 200 - 330

1.93 1.88 1.70

–

–

8/400

C

2 x 13.5

C

40/7 (three-phase AC motor)

180

1 max. 2 3 min.

2600 2100 1800

220 - 370 165 - 260 130 - 185

–

0.76 0.47 0.33

1.31 0.81 0.57

–

D

2 x 13.5

D

40/10 (single-phase AC motor)

350

1 max. 2 min.

2850 2500

440 - 650 340 - 620

3.20 3.00

–

–

16/400

E

2 x 13.5

E

40/10 (three-phase AC motor)

350

1 max. 2 3 min.

2800 2500 2200

300 - 585 230 - 465 200 - 365

–

1.17 0.82 0.65

2.02 1.43 1.12

–

D

2 x 13.5

D

Always refer to name plate data! Current I: On-site thermal overload settings. Note: Mains connection 3~230 V only with optional switching plug (accessory)

168

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Motor Data Wilo-TOP-S Motor data Motor Threaded Termiprotec- cable con- nal diation nection gram

P2

n

P1

I

–

–

PG

–

[W]

[1/min]

[W]

[A]

[PF/VDB]

–

–

–

570

1 max. 2 min.

2800 2500

615 - 945 415 - 800

4.57 4.20

–

–

25/400

E

2 x 13.5

E

40/15 (three-phase AC motor)

570

1 max. 2 3 min.

2800 2500 2200

500 - 905 380- 720 330- 585

–

1.84 1.30 1.05

3.19 2.25 1.82

–

D

2 x 13.5

D

50/4 (single-phase AC motor)

180

1 max. 2 3 min.

2650 2450 1950

280 - 330 255 - 320 235 - 290

1.62 1.61 1.51

–

–

8/400

C

2 x 13.5

C

50/4 (three-phase AC motor)

180

1 max. 2 3 min.

2600 2100 1700

245 - 330 190 - 240 145 - 180

–

0.71 0.44 0.32

1.25 0.78 0.56

–

D

2 x 13.5

D

50/7 (single-phase AC motor)

350

1 max. 2 min.

2850 2300

420 - 650 315 - 600

3.20 3.00

–

–

16/400

E

2 x 13.5

E

50/7 (three-phase AC motor)

350

1 max. 2 3 min.

2800 2450 2150

360 - 625 290 - 495 245 - 380

–

1.23 0.87 0.68

2.13 1.51 1.17

–

D

2x 13.5

D

50/10 (single-phase AC motor)

450

1 max. 2 min.

2700 2500

540 - 860 390 - 800

4.00 3.80

–

–

25/400

E

2 x 13.5

E

50/10 (three-phase AC motor)

450

1 max. 2 3 min.

2700 2300 2000

450 - 880 330 - 680 280 - 500

–

1.73 1.20 0.89

3.00 2.09 1.54

–

D

2 x 13.5

D

50/15 (three-phase AC motor)

1100

1 max. 2 3min.

2800 1115 - 1540 2550 845 - 1210 2300 705 - 950

–

3.03 2.14 1.72

5.25 3.71 2.99

–

D

2x 13.5

D

65/7 (single-phase AC motor)

350

1 max. 2 min.

2850 2500

540 - 650 460 - 620

3.20 3.00

–

–

16/400

E

2 x 13.5

E

65/7 (three-phase AC motor)

350

1 max. 2 3 min.

2800 2500 2200

380 - 550 310 - 445 270 - 360

–

1.11 0.79 0.63

1.92 1.37 1.09

–

D

2 x 13.5

D

65/10 (single-phase AC motor)

570

1 max. 2 min.

2800 2500

830 - 940 690 - 840

4.40 4.20

–

–

25/400

E

2 x 13.5

E

65/10 (three-phase AC motor)

570

1 max. 2 3 min.

2800 2500 2150

620 - 960 480 - 760 400 - 600

–

1.94 1.37 1.08

3.36 2.37 1.88

–

D

2 x 13.5

D

65/13 (three-phase AC motor)

1100

1 max. 2 3 min.

2800 1000 - 1450 2550 810 - 1180 2250 700 - 960

–

2.93 2.10 1.74

5.07 3.64 3.00

–

D

2 x 13.5

D

65/15 (three-phase AC motor)

1300

1 max. 2 3 min.

2850 1170 - 1685 2650 925 - 1425 2400 815 - 1210

–

3.41 2.53 2.18

5.91 4.38 3.78

–

D

2 x 13.5

D

80/7 (single-phase AC motor)

570

1 max. 2 min.

2650 2200

960 - 1030 860 - 920

4.80 4.60

–

–

25/400

E

2 x 13.5

E

80/7 (three-phase AC motor)

450

1 max. 2 3min.

2750 2400 2100

530 - 720 410 - 560 345 - 440

–

1.51 1.00 0.78

2.65 1.74 1.35

–

D

2 x 13.5

D

Heating, Air-conditioning, Cooling

Capacitor

Potable water circulation

Power Current at consumption 1~230 V 3~400 V 3~230 V

Solar thermal

Stage/speed

Service/Accessories, Systems

40/15 (single-phase AC motor)

Rated power

Switchgears and Control Devices Pump Management Systems

Wilo-TOP-S...

Always refer to name plate data! Current I: On-site thermal overload settings. Note: Mains connection 3~230 V only with optional switching plug (accessory)

Wilo Catalogue A1 - Circulating pumps in glandless design

169

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Motor Data Wilo-TOP-S Motor data Wilo-TOP-S...

Rated power

Stage/speed

Power Current at consumption 1~230 V 3~400 V 3~230 V

Capacitor

Motor Threaded Termiprotec- cable con- nal diation nection gram

P2

n

P1

I

–

–

PG

–

[W]

[1/min]

[W]

[A]

[PF/VDB]

–

–

–

80/10 (three-phase AC motor)

1100

1 max. 2 3 min.

100/10 (three-phase AC motor)

1100

1 max. 2 3 min.

2800 1270 - 1685 2500 1040 - 1390 2150 895 - 1100 2800 1270 - 1685 2500 1040 - 1390 2150 895 - 1100

–

3.27 2.47 2.00

5.66 4.28 3.46

–

D

2 x 13.5

D

–

3.27 2.47 2.00

5.66 4.28 3.46

–

D

2 x 13.5

D

Always refer to name plate data! Current I: On-site thermal overload settings. Note: Mains connection 3~230 V only with optional switching plug (accessory)

170

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-S Dimension drawing B Rp

Rp Pg

l0

l0

b3

Pg

b3

Pg

a1

G

a2

l1

a2

b1

b2

b2

l1

b2

Permitted installation positions, see Planning Guide

Permitted installation positions, see Planning Guide

Dimension drawing C

Dimension drawing D

R 1/8

Potable water circulation

a1

G b1

R 1/8 Pg

R 1/8

b1

a1

b2

l1

a2

b2

R 1/8 b2

a1 a2

Permitted installation positions, see Planning Guide

Permitted installation positions, see Planning Guide

Dimension drawing E

Dimension drawing F

R 1/8

l1

Dimension drawing G

ØD Ø k L2 Ø k L1 Ød DN

ØD Øk Ød DN

l0

b3

Pg

Solar thermal

b1 b2

l0

l0

b3

Pg

b3

Pg

Service/Accessories, Systems

b2

Heating, Air-conditioning, Cooling

Dimension drawing A

n x Ø d1 n x Ø d2

b1 b2

R 1/8 b2

n x Ø dL

a1 a2

l1

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

Permitted installation positions, see Planning Guide

171

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-S Dimensions, Weights Wilo-TOP-S...

172

Pipe connection/ Nominal diameter

Thread

Pump dimensions

[Rp/DN]

G

–

–

25/5

Rp 1

G 11/2

180

40

70

150

50

87.5

92

4.5

A

25/7

Rp 1

G 11/2

180

34

56

165

66

80

92

5.0

A

25/10

Rp 1

G 11/2

I0

a1

a2

l1

b1

b2

b3

[mm]

Weight about

Dimension drawing

PN 6/10

–

[kg]

–

180

52

72.5

171.5

68.5

92

102

6.3

A

30/4

Rp

4

G2

180

50

70

156

53

87.5

92

5.0

A

30/5

Rp 11/4

G2

180

40

70

150

50

87.5

92

4.5

A

30/7

Rp 11/4

G2

180

34

64

172

66

88

92

5.0

A

30/10

Rp 11/4

G2

180

52

72.5

171.5

68.5

92

102

6.3

B

40/4

40

–

220

54

76

178

83

103

92

9.5

C

40/7

40

–

250

46

72

193

78

97

102

11

D

40/10

40

–

250

58.5

88

217

90

121

110

14.5

D/E

40/15

40

–

250

55

83

258

99

135

119

20.6

D/E

50/4

50

–

240

53

80

200

93

112

104

13

D

50/7

50

–

280

63

82

225

91

119

110

16.5

D/E

50/10

50

–

280

67

91

223

101

123

110

17

D/E

50/15

50

–

340

81

112.5

242

105

137

119

25.5

D/E

65/7

65

–

280

72

97

234

111

124

110

18.5

D/E

65/10

65

–

340

79

100

256

118

136

119

23.5

D/E

65/13

65

–

340

79

100

256

118

136

119

25.5

D

65/15

65

–

340

79

100

283

118

136

119

29

D

80/7 (1~)

80

–

360

95

130

258

135

159

119

28

E

80/7 (3~)

80

–

360

96

130

227

111

149

110

25.5

D

80/10

80

–

360

95

130

258

135

159

119

28/30

D

100/10

100

–

360

95

130

258

135

159

119

28.5/30.5

D

11/

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-S Flange dimensions

DN

–

–

40/4 40/7 40/10

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

40

150

88

40/15

Combination flange PN 6/10 (flange PN 16, in accordance with EN 1092-2

40

150

50/4 50/7 50/10

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

50

50/15

Combination flange PN 6/10 (flange PN 16, in accordance with EN 1092-2)

80/7 (3~)

80/7 (1~) 80/10

100/10

Dimension drawing n x Ø dL n x Ø dL1/dL2

–

[pcs. x mm]

–

100/110

4 x 14/19

F

84

100/110

4 x 14/19

F

165

102

110/125

4 x 14/19

F

50

165

99

110/125

4 x 14/19

F

65

185

122

130/145

4 x 14/19

F

Flange PN 6 (designed to PN 16, as per EN 1092-2)

80

200

132

150

4 x 19

G

Flange PN 16 (as per EN 1092-2)

80

200

132

160

8 x 19

G

Flange PN 6 (as per DIN 2531, drilled in accordance with EN 1092-2)

80

190

128

150

4 x 19

G

Flange PN 16 (as per DIN 2533 drilled in accordance with EN 1092-2)

80

200

138

160

8 x 19

G

Flange PN 6 (as per DIN 2531, drilled in accordance with EN 1092-2)

100

210

148

170

4 x 19

G

Flange PN 16 (as per DIN 2533 drilled in accordance with EN 1092-2)

100

220

158

180

8 x 19

G

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

ØD

Ød

Øk Ø kL1/kL2

[mm]

Heating, Air-conditioning, Cooling

–

65/7 65/10 65/13 65/15

Pump flange dimensions

Potable water circulation

Nominal diameter

Solar thermal

Flange

Service/Accessories, Systems

Wilo-TOP-S...

Switchgears and Control Devices Pump Management Systems

n = No. of bolt holes

Wilo Catalogue A1 - Circulating pumps in glandless design

173

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-TOP-D Wilo-TOP-D... 30

40

50

65

80

100

125

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

0.9

0.95

0.75

0.9

1.8

2.3

3.0

4

7

11,5

14

35

51

76

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature of +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

– -20 to +130 (in short-term operation 2 h: 140)

–

–

–

–

–

–

–

max. permitted total hardness in potable water circulation systems [°d]

–

–

–

–

–

–

–

Standard version for operating pressure pmax [bar]

10

6/10

6/10

6/10

6

6

6

10

10

10

–

–

–

16 16

16

16

Special version for operating pressure pmax [bar]

Pipe connections 1/14

–

–

–

–

–

–

Nominal connection diameter DN

–

40

50

65

80

100

125

Flange for mating flange PN 6, standard version

–

–

–

–

•

•

•

Mating flange for PN 16 flange, special version

–

–

–

•

•

•

•

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

•

•

•

–

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

–

Screwed connection Rp

Electrical connection Mains connection 1~ [V], standard version

230 (possible with external capacitor, see Terminal diagram)

Mains connection 3~ [V], standard version

400 (230 possible through rearranging the bridges, see Terminal diagram)

Mains connection 3~ [V], special version on request

–

–

–

–

–

–

–

–

• = available, – = not available

174

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-TOP-D 30

40

50

65

80

100

125

Mains supply connection 3~ [V], with optional switching plug

–

–

–

–

–

–

–

Mains frequency [Hz]

50

50

50

50

50

50

50

–

–

–

–

–

–

–

Heating, Air-conditioning, Cooling

Wilo-TOP-D...

Electrical connection (Continued)

Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

–

–

–

–

–

–

–

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

F

F

Potable water circulation

Motor/electronics

Materials Pump housing

Grey cast iron (EN-GJL200)

Grey cast iron (EN-GJL-250)

Impeller

Plastic (PP - 50% GF)

Shaft

Stainless steel (X46 Cr13)

Bearing

Metal-impregnated carbon

50 °C

0,5

0,5

0,5

0,5

0,5

0,5

0,5

95 °C

2

2

2

2

3

3

3

110 °C

8

8

8

8

9

9

9

130 °C

21

21

21

21

22

22

22

Solar thermal

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

175

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-TOP-D Wilo-TOP-D 30

Wilo-TOP-D 40 v

0

v

0,5

[m/s]

1

0,9

0

[m/s]

Wilo-TOP-D 40

Rp 1 1/4

0,9

DN 40

0,8

0,7

0,7 H[m]

0,6

H[m]

1

1,0

Wilo-TOP-D 30

0,8

0,5

0,5

0,6 0,5

0,4 0,4 0,3 0,3 0,2

0,2

0,1

0,1

0 0 0

1

0,5

0

[lgpm]

0

3

2 0,5 5

4

5

6

7

1,5

1 15

10

Q

75

2 25

20

[m3/h] [l/s] [lgpm]

Q 75 72 P1[W]

70 P1[W]

1

0 0

[l/s]

10

5

0

4

3

2

1

[m3/h]

65

69 66

60

3~ 1~

55 0

4

3

2

1

Wilo-TOP-D 50

3~ 1~

63 60

[m3/h]

0

1

3

2

4

6

7

[m3/h]

Wilo-TOP-D 65 v

0

5

v 1

0,5

[m/s]

0,5

0

1

[m/s]

0,9

Wilo-TOP-D 50

Wilo-TOP-D 65

DN 50

0,8

DN 65

0,9 0,8

0,7

0,7

H[m]

0,6

0,6 H[m]

0,5

0,5

0,4

0,4 0,3

0,3 0,2

0,2

0,1

0,1

0 0 0

2

4

6

1

0

8

10 3

2

10

20 Q

90

30

0

[m3/h] [l/s]

0 0

[lgpm]

2

4

8

6

3

20

0

12

10

2

1

14 [m3/h] 4 [l/s] [lgpm]

40 Q

110

85

100

P1[W]

P1[W]

80 75

90

3~ 1~

70 65 0

176

2

4

6

8

10

[m3/h]

3~ 1~

80 0

2

4

6

8

10

12

14

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-TOP-D Wilo-TOP-D 100 v 0,5

0

1

0

[m/s]

1,5

0,2

0,4

0,6

0,8

v 1,0

2.5

2,0

1,4

1,6

1,8

[m/s]

Wilo-TOP-D 100

Wilo-TOP-D 80

DN 100

DN 80

1,8

1,2

Heating, Air-conditioning, Cooling

Wilo-TOP-D 80

2

1,6 1,4

1,5 H [m]

H [m]

1,2 1,0

1 0,8 0,6

0,5

Potable water circulation

0,4 0,2

0 0 0 0

5

0

20

10

20

15 4

2 40

6 60

35 [m3/h] 10 [l/s]

30

25 8 100

80

0

[lgpm]

120

P1 [ W ]

P1 [W]

200

10 2 20

20 6

4 40

60

80

30 8 100

120

160 5

0

10

20

15

30

25

12

140

160

50 Q [m³/h] 14 Q [l/s] 180 Q [Igpm]

300

180

valid for 3 ~ and for 1 ~

40 10

400

Q

220

0 0

200 0

10

20

30

valid for 3 ~ and for 1 ~ 40 50 Q [m³/h]

35 [m3/h]

Solar thermal

Wilo-TOP-D 125 v 0

0,2

0,4

0,6

0,8

3,0

1,0

1,2

1,4

1,6 [m/s]

Wilo-TOP-D 125 DN 125

2,5

Service/Accessories, Systems

H [m]

2,0

1,5

1,0

0,5

0

0 0

10 2

4

0

20 6

50

30 8 100

40 10

12

50 14

150

60 16 18 200

Q [m³/h] Q [l/s] Q [Igpm]

600

200

0 0

Switchgears and Control Devices Pump Management Systems

P1 [W]

400

valid for 3 ~ and for 1 ~ 10

20

30

40

50

60

Wilo Catalogue A1 - Circulating pumps in glandless design

Q [m³/h]

177

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Terminal Diagrams Wilo-TOP-D Terminal diagram A/motor protection A PE

L1

L2

Terminal diagram B/motor protection B PE

L3

L1

L2

L3

U1

V1

W1

U1

V1

W1

W2

U2

V2

W2

U2

V2

Mains connection 3~400 V, 50 Hz Blocking current-proof, no motor protection

Mains connection 3~230 V, 50 Hz Blocking current-proof, no motor protection

Terminal diagram C/motor protection C

Terminal diagram D/motor protection D

PE

L1

U1

PE

N

V1 W1

L1

U1

L2

V1

L3

W1

10 WSK 15

W2

U2

W2

V2

Mains connection 1~230 V, 50 Hz Steinmetz switching: Motor terminals in ' circuit; attached capacitor (accessory) Blocking current-proof, no motor protection

U2

V2

Mains connection 3~400 V, 50 Hz with WSK

WSK = Thermal winding contact Full motor protection with optional tripping unit Wilo-SK 602/ Wilo-SK 622 or other switchgears/control devices with WSK connection option Tripping: External tripping at switchgear/control device Reset: Manual reset at switchgear/control device necessary (circuit diagram with SK 602/622, see “Service/Accessories”)

Terminal diagram E/motor protection E PE

L1

U1

L2

V1

L3

Terminal diagram F/motor protection F PE

W1

10

L1

U1

N

V1 W1

WSK 15 W2

U2

V2

Mains connection 3~230 V, 50 Hz with WSK

178

10 WSK 15

W2

U2

V2

WSK = Thermal winding contact Full motor protection with optional tripping unit Wilo-SK 602/ Wilo-SK 622 or other switchgears/control devices with WSK connection option Tripping: External tripping at switchgear/control device Reset: Manual reset at switchgear/control device necessary

Mains connection 1~230 V, 50 Hz with WSK Steinmetz connections: Motor terminals in ' circuit; attached capacitor (accessory) WSK = Thermal winding contact Full motor protection with optional tripping unit Wilo-SK 602/ Wilo-SK 622 or other switchgears/control devices with WSK connection option Tripping: External tripping at switchgear/control device Reset: Manual reset at switchgear/control device necessary

(circuit diagram with SK 602/622, see “Service/Accessories”)

(circuit diagram with SK 602/622, see “Service/Accessories”)

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Motor Data Wilo-TOP-D

Power conCurrent at Capacitor sumption 1~230 V 3~400 V 3~230 V

Motor protection

Threaded cable connection

Terminal diagram

P2

n

P1

I

–

–

PG

–

[W]

[1/min]

[W]

[A]

[PF/VDB]

–

–

–

1x9 1x 13.5

C

30 (AC connection)

20

1350

72 - 75

0.40

–

–

5/240

not necessary (blocking current-proof)

30 (three-phase AC motor (DM), 4-pole)

20

1350

58 - 65

–

0.20

0.35

–

not necessary (blocking current-proof)

1x9 1 x 13.5

A, B

40 (AC connection)

20

1300

72 - 74

0.37

–

–

5/240

not necessary (blocking current-proof)

1x9 1 x 13.5

C

40 (three-phase AC motor (DM), 4-pole)

20

1300

63 - 70

–

0.20

0.35

–

not necessary (blocking current-proof)

1x9 1 x 13.5

A, B

50 (AC connection)

20

1150

77 - 81

0.40

–

–

5/240

not necessary (blocking current-proof)

1x9 1 x 13.5

C

50 (three-phase AC motor (DM), 4-pole)

20

1150

73 - 86

–

0.20

0.35

–

not necessary (blocking current-proof)

1x9 1 x 13.5

A, B

65 (AC connection)

60

1350

83 - 98

0.57

–

–

6/240

F

1x9 2 x 13.5

F

65 (three-phase AC motor (DM), 4-pole)

60

1350

83 - 103

–

0.35

0.60

–

D, E

1x9 2 x 13.5

D, E

80 (AC connection)

120

1400

185 - 210

1.20

–

–

14/280

F

1x9 2 x 13.5

F

80 (three-phase AC motor (DM), 4-pole)

120

1400

185 - 210

–

0.64

1.11

–

D, E

1x9 2 x 13.5

D, E

100 (AC connection)

220

1300

340 - 385

1.95

–

–

20/400

F

1x9 2 x 13.5

F

100 (three-phase AC motor (DM), 4-pole)

220

1300

340 - 385

–

0.90

1.56

–

D, E

1x9 2 x 13.5

D, E

125 (three-phase AC motor (DM), 4-pole)

320

1260

440-550

–

1.22

2.11

–

D, E

1x9 2 x 13.5

D, E

Potable water circulation

Stage/ speed

Solar thermal

rated power

Service/Accessories, Systems

Wilo-TOP-D...

Heating, Air-conditioning, Cooling

Motor data

Always refer to name plate data! Current I: On-site thermal overload settings.

Switchgears and Control Devices Pump Management Systems

Note on AC connection: Three-phase AC motor in Steinmetz circuit

Wilo Catalogue A1 - Circulating pumps in glandless design

179

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-D Dimension drawing A

Dimension drawing B R 1/8

Rp Pg

l0

l0

b3

b3

Pg

a1

G b2

b1

a2

b1

R 1/8

a1

l1 b2

b2

b2

a2

l1

Permitted installation positions, see Planning Guide

Permitted installation positions, see Planning Guide

Dimension drawing C

Dimension drawing D

R 1/8

ØD Øk Ød DN

ØD Ø k L2 Ø k L1 Ød DN

Pg

l0

b3

Pg

Dimension drawing E

n x Ø d1 n x Ø d2

b1 b2

R 1/8 b2

n x Ø dL

a1 a2

l1

Permitted installation positions, see Planning Guide

180

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-D

Pipe connection/ Nominal diameter

Thread

[Rp/DN]

G

Pump dimensions I0

a1

a2

–

l1

b1

b2

b3

[mm]

Weight about

Dimension drawing

PN 6/10

–

[kg]

–

30

Rp 11/4

G2

180

34

64

172

66

88

92

5.0

A

40

DN 40

–

220

53

76

178

83

103

92

9.5

B

50

DN 50

–

240

51

80

185

93

112

92

11.0

B

65

DN 65

–

280

52

80

200

93

112

104

16.0

C

80

DN 80

–

330

86

105

246

135

167

110

25.5

C

100

DN 100

–

380

89

120

279

159

180

119

30.5

C

125

DN 125

–

450

96

127

286

183

205

119

33.0

C Potable water circulation

Wilo-TOP-D...

Heating, Air-conditioning, Cooling

Dimensions, Weights

Flange dimensions Nominal diameter

–

DN

–

–

Pump flange dimensions ØD

Ød

Øk Ø kL1/kL2

[mm]

Dimension drawing

n x Ø dL n x Ø dL1/dL2

–

[pcs. x mm]

–

40

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

40

150

88

100/110

4 x 14/19

D

50

Combination flange PN 6/10 (flange PN 16, in accordance with EN 1092-2)

50

165

99

110/125

4 x 14/19

D

65

Combination flange PN 6/10 (flange PN 16, in accordance with EN 1092-2)

65

185

118

130/145

4 x 14/19

D

Flange PN 6 (designed to PN 16 as per EN 1092-2)

80

200

132

150

4 x 19

E

Flange PN 16 (as per EN 1092-2)

80

200

132

160

8 x 19

E

Flange PN 6 (designed to PN 16 as per EN 1092-2)

100

220

156

170

4 x 19

E

Flange PN 16 (as per EN 1092-2)

100

220

156

180

8 x 19

E

Flange 6 (designed to PN 16 as per EN 1092-2)

125

250

184

200

8 x 19

E

Flange PN 16 (as per EN 1092-2)

125

250

184

210

8 x 19

E

80

100

125

Solar thermal

Flange

Service/Accessories, Systems

Wilo-TOP-D...

Switchgears and Control Devices Pump Management Systems

n = No. of bolt holes

Wilo Catalogue A1 - Circulating pumps in glandless design

181

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-RP Wilo-RP... 25/60-2

25/80 r

30/80 r

25/100 r

30/100 r

Heating water (In accordance with VDI 2035)

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

2

2

2

4

4

3

3.7

3.7

6

6

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature of +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

– +20 to +130 (short-term operation 2 h: 140)

- 10 to + 110

–

–

–

–

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

–

–

–

–

Standard version for operating pressure pmax [bar]

10

10

10

10

10

Special version for operating pressure pmax [bar]

–

16

16

16

16

Screwed connection Rp

1

1

1/14

1

1/14

Nominal connection diameter DN

–

–

–

–

–

Flange for mating flange PN 6, standard version

–

–

–

–

–

Mating flange for PN 16 flange, special version

–

–

–

–

–

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

Mains connection 3~ [V], standard version

–

400

400

400

400

Mains connection 3~ [V], special version on request

–

230

230

230

230

Mains connection 3~ [V], with optional switching plug

–

–

–

–

–

Mains frequency [Hz]

50

50

50

50

50

Pipe connections

Electrical connection

• = available, – = not available

182

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical Data Wilo-RP 25/60-2

25/80 r

30/80 r

25/100 r

30/100 r

–

–

–

–

–

Heating, Air-conditioning, Cooling

Wilo-RP...

Motor/electronics Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

–

–

–

–

–

Protection class

IP 44

IP 42

IP 42

IP 42

IP 42

Insulation class

F

F

F

F

F

Materials Grey cast iron (EN-GJL-200)

Impeller

Potable water circulation

Pump housing

Plastic (PP - 50% GF)

Shaft

Stainless steel (X46 Cr13)

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

0.5

0.5

0.5

0.5

0.5

95 °C

1.5

2

2

2

2

110 °C

8

8

8

8

8

130 °C

–

21

21

21

21

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

183

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-RP Wilo-RP 25/60-2 (nmax = 1900 1/min)

0

v 1,0

0,5

Wilo-RP 25/80 r, 30/80 r

Rp 1 [m/s]

1,5

2,0

2,0

Wilo-RP 25/60-2

0 0

v 1,0

0,5

1,5

0,5

[m/s]

Wilo-RP 25/80 r Wilo-RP 30/80 r

1~230 V - Rp 1 1,6

Rp1/Rp1¼

1,6 ma

x.(

1 )

m

1,2

Rp 1 Rp 1¼

1,0

1,2

ax

H[m]

H[m]

.

(2 )

(3

0,8

0,8

m

in

) .(4 )

0,4

mi

0,4

n.

0 0

1

2

0

0

1,0 [l/s]

5

0

0

[m3/h]

3

0,5 10

1

2

0

[lgpm]

1,0 [l/s]

5

0

Q

[m3/h]

3

0,5 10

[lgpm]

Q

60

150 max.

100 P1[W]

P1[W]

max.

40

min.

20

50 min.

0 0

1

2

[m3/h]

3

3 ~ 400 V 1 ~ 230 V

0 0

1

2

3

[m3/h]

Wilo-RP 25/100 r, 30/100 r v 0 0

0,5

1,0 0,5

2,0 1,5

1,5 1,0

2,5 2,0

3,0 Rp 1 [m/s] Rp 1¼

Wilo-RP 25/100 r Wilo-RP 30/100 r

3

Rp1/Rp1¼ ma

x.(

1 )

(2

2 H[m]

)

(3 m

in

) .(4 )

1

0 0

1

2

0

4

3

5

0

5

10

6

[m3/h] [l/s]

1,5

1,0

0,5

15

20

[lgpm]

Q max. max.

150 min.

P1[W]

100 min.

50

3 ~ 400 V 1 ~ 230 V 0 0

184

1

2

3

4

5

6

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Terminal Diagrams Wilo-RP Terminal diagram B/motor protection B Heating, Air-conditioning, Cooling

Terminal diagram A/motor protection A

L1 L2 L3 PE L

N

L1 L2 L3 PE

Mains connection 1~230 V, 50 Hz With mounted capacitor Blocking current-proof, no motor protection

Blocking current-proof, no motor protection

Terminal diagram C/motor protection C

Terminal diagram D/motor protection D

PE

Mains connection 3~400 V, 50 Hz

L1 N

L1 L2 L3

L

L1 L2 L3 15 10 11 WSK

N WSK C1 C2

Mains connection 1~230 V, 50 Hz (with capacitor) WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622 tripping unit or other Wilo AS systems switchgears/ control devices with WSK connection option Tripping: Reset:

External tripping at switchgear/control device Manual reset at switchgear/control device necessary

PE

Mains connection 3~400 V, 50 Hz WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622, C-SK tripping unit or other Wilo AS systems switchgears/control devices with WSK connection option Note:

Wilo-C-SK suitable only for fluid temperatures up to a max. of 110 °C

Tripping: Reset:

External tripping at switchgear/control device Manual reset at switchgear/control device necessary

(circuit diagram with SK 602/SK 622, see “Service/Accessories”)

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

(circuit diagram with SK 602/SK 622, see “Service/Accessories”)

Potable water circulation

N

Solar thermal

L

Wilo Catalogue A1 - Circulating pumps in glandless design

185

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Motor Data Wilo-RP Motor data Wilo-RP...

Rated power

Stage/speed

Power conCurrent at Capacitor Motor Threaded Terminal sumption 1~230 V 3~400 V protec- cable con- diagram 3~230 V tion nection (special motor)

P2

n

P1

I

–

–

PG

–

[W]

[1/min]

[W]

[A]

[PF/VDB]

–

–

–

25/60-2 (Single-phase AC motor EM, 2-pole)

7 4 2

max. min.

1900 1550 1000

25/80 r 30/80 r (Single-phase AC motor EM, 4-pole)

19 16 9 4

1 max. 2 3 4 min.

1350 118 - 129 1250 79 - 92 1100 51 - 66 900 33 - 44

25/80 r 30/80 r (three-phase AC motor DM, 4-pole)

20 17 14 9

1 max. 2 3 4 min.

1300 1250 1150 1050

25/100 r 30/100 r (Single-phase AC motor EM, 4-pole)

54 51 41 30

1 max. 2 3 4 min.

1300 130 - 170 1200 115 - 155 1150 100 - 145 1100 85 - 130

25/100 r 30/100 r (three-phase AC motor DM, 4-pole)

57 47 38 30

1 max. 2 3 4 min.

1300 1200 1150 1100

46 - 49 30 - 32 17 - 19

90 - 112 69 - 86 48 - 64 32 - 46

95 - 150 75 - 120 60 - 100 45 - 80

0.21 0.15 0.09

–

–

1.6/400

A

1 x 11

A

0.56 0.43 0.33 0.24

–

–

4.0/400

A

1 x 11

A

–

0.35 0.23 0.17 0.13

0.61 0.40 0.29 0.23

–

B

1 x 11

B

1.10 1.05 0.95 0.85

–

–

4.0/400

C

1 x 11

C

–

0.53 0.38 0.28 0.22

0.92 0.66 0.48 0.38

–

D

1 x 11

D

Always refer to name plate data! Current I: On-site thermal overload settings.

186

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Dimensions, Weights Wilo-RP Dimension drawing B DN

b1 G

b3

Heating, Air-conditioning, Cooling

Dimension drawing A

G

b4

l3

PG 11

l0

l0

l4

Pg 11 b3 l1

a

Permitted installation positions, see Planning Guide

Potable water circulation

b1

l1

a

b2

l2

Permitted installation positions, see Planning Guide

Pipe connection/nominal diameter

Thread

[Rp]

G

–

–

25/60-2

Rp 1

G

11/

2

180

93

–

90

79

35

100

92,5

54

25/80 r

Rp 1

G 11/2

180

169

234

–

–

35

58

–

max. 98

30/80 r

Rp 11/4

G2

180

169

244

–

–

35

58

–

25/100 r

Rp 1

G 11/2

180

181

234

–

–

35

75

30/100 r

Rp 11/4

G2

180

181

244

–

–

35

75

Pump dimensions

I0

l1

l2

l3

l4

a

b1

Weight about

Dimension drawing

PN 10

–

[kg]

–

73

2.4

A

–

4.5

B

max. 98

–

4.5

B

–

max. 106

–

6.5

B

–

max. 106

–

6.5

B

b2

b3

b4

[mm]

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Wilo-RP...

Solar thermal

Dimensions, Weights

Wilo Catalogue A1 - Circulating pumps in glandless design

187

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical data Wilo-P

40/100 r

40/160 r

50/125 r

50/160 r

50/250 r

65/125 r

65/160 r

65/250 r

80/125 r

80/160 r

80/250 r

100/160 r

100/200 r

Wilo-P...

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

–

–

–

–

–

–

Maximum delivery head [m]

3

6

3.75

7

14

5

8

16

5.75

8

15

8

11

Flow volume max. [m3/h]

12

13.5

21

22

22

35

35

37

44

50

50

75

78

Approved fluids (other fluids on request)

Performance

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature of +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] Maximum permitted total hardness in potable water circulation systems [°d]

– +20 to +130 (in short-term operation 2 h: 140)

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

10

10

10

6

10

Standard version for operating pressure pmax [bar]

6

6

6

6

Special version for operating pressure pmax [bar]

10

10

10

10

6

6

10

10

6

6

10

10

16

16

16

16

16

16

16

16

Screwed connection Rp

–

–

–

–

–

–

–

–

–

–

–

–

–

Nominal connection diameter DN

40

40

50

50

50

65

65

65

80

80

80

100

100

Flange for mating flange PN 6, standard version

•

•

•

•

–

•

•

–

•

•

–

•

–

Mating flange for PN 16 flange, special version

•

•

•

•

•

•

•

•

•

•

•

•

•

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

–

–

–

–

–

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

–

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

–

–

–

–

–

–

–

–

–

–

–

–

Mains connection 3~ [V], standard version

400

400

400

400

400

400

400

400

400

400

400

400

400

Mains connection 3~ [V], special version on request

230

230

230

230

230

230

230

230

230

230

230

230

230

16

16

10 16

16 16

Pipe connections

Electrical connection

• = available, – = not available

188

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Technical data Wilo-P

40/160 r

50/125 r

50/160 r

50/250 r

65/125 r

65/160 r

65/250 r

80/125 r

80/160 r

80/250 r

100/160 r

100/200 r

Mains connection 3~ [V], with optional switching plug

–

–

–

–

–

–

–

–

–

–

–

–

–

Mains frequency [Hz]

50

50

50

50

50

50

50

50

50

50

50

50

50

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Heating, Air-conditioning, Cooling

40/100 r

Wilo-P...

Electrical connection (Continued)

Motor/electronics

Emitted interference

EN 61000-6-3

Immunity to interference –

–

–

–

–

–

IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 F

F

F

Grey cast iron (EN-GJL-200)

Insulation class

–

Grey cast iron (EN-GJL-250)

Protection class

EN 61000-6-2 –

Grey cast iron (EN-GJL-200)

Power electronics

Potable water circulation

Electromagnetic compatibility

F

F

F

F

F

F

F

F

F

F

Materials

Grey cast iron (EN-GJL-250)

Plastic (PP - 50% GF)

Shaft

Plastic (PP 50% GF)

Plastic (PP 50% GF)

Grey cast iron (EN-GJL-200)

Solar thermal

Impeller

Grey cast iron (EN-GJL-250)

Grey cast iron (EN-GJL-200)

Grey cast iron (EN-GJL-200)

Pump housing

Stainless steel (X46 Cr13)

Bearing

Metal-impregnated carbon

50 °C

0.5

0.5

0.5

0.5

3

0.5

0.5

3

0.5

0.5

3

0.5

3

95 °C

2

5

3

5

10

3

5

10

3

5

10

5

10

110 °C

8

11

9

11

16

9

11

16

9

11

16

11

16

130 °C

21

24

22

24

29

22

24

29

22

24

29

24

29

Service/Accessories, Systems

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature

Switchgears and Control Devices Pump Management Systems

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

189

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-P Wilo-P 40/100 r

Wilo-P 40/160 r v

v 0

0,5

1,0

2,0

1,5

[m/s]

0

3

0,5

1,0

[m/s]

2,0

1,5

6

Wilo-P 40/160 r

Wilo-P 40/100 r

DN 40

DN 40 5 x.(

1 )

(2

ma

4

H[m]

ma

2

H[m]

in

1

(2

3

(3 m

x.(

)

)

) ) (3

.(4 )

m

2

1

)

in

.(4 )

1

0

0 0

2

0

0,5

0

5

4

6

10

8

1,5

1,0 15

10 2,5

2,0

20

25

30

3,0

35

[m3/h] [l/s]

0

2

0

0,5

0

[lgpm]

4

6

5

10

8

1,5

1,0 15

10

2,0

20

2,5

25

30

[l/s]

40

[lgpm]

35

Q

Q

400

200

max.

max. min.

300 P1[W ]

P1[W ]

150

100

200

min.

min.

3 ~ 400 V 1 ~ 230 V

50 0 0

2

4

6

8

100

[m3/h]

10

Wilo-P 50/125 r

0

4

2

6

10

8

12

[m3/h]

2,5

[m/s]

Wilo-P 50/160 r v

v 0

0,5

1,0

2,0

1,5

2,5

0

[m/s]

0,5

1,0

2,0

1,5

8

4

m

3

ax

Wilo-P 50/160 r

DN 50

DN 50 6 .m

)

ax

.(1

)

H[m]

)

(3 m

(2

)

in

2

Wilo-P 50/125 r

.(1

(2

H[m]

[m3/h]

12 3,0

)

4

. (4

(3 )

mi

n.(

) 4 )

2

1

0 0

4

0 0

8

10

20

12

16

3

2

1

30

40

50

20 5

4 60

6 70

0

4

0

[lgpm]

0

8

10

20

12

16

3

2

1

30

40

50

20 5

4 60

6 70

[m3/h] [l/s] [lgpm]

Q

Q 300

max.

700

max.

500 P1[W]

200 P1[W]

min.

min.

300

100

0 0

190

0

[m3/h] [l/s]

4

8

12

16

20

[m3/h]

100 0

4

8

12

16

20

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-P Wilo-P 65/125 r v 0

0,5

Heating, Air-conditioning, Cooling

Wilo-P 50/250 r

v

1,0

2,0

1,5

[m/s]

0

14

0,5

1,0

2,0

1,5

6

max

[m/s]

Wilo-P 65/125 r

Wilo-P 50/250 r 12

2,5

DN 50

DN 65

.( 1

5

) (2

10

)

ma

4

(3

x.(

)

H[m]

mi

n.(

4

)

1 )

H[m]

8

(2

3

)

(3

6 mi

2

n.(

) 4 )

4

0 0

4

0 0

8

1

12

10

20

30

4

40

5

50

60

0

[m3/h] [l/s]

16

3

2

70

0

[lgpm]

0

20

10

0

2 20

4 40

Q

8

80

60

[m3/h]

30 6

[l/s]

10

100

Potable water circulation

1

2

[lgpm]

120

Q

1700

600

max.

max.

1300

400 P1[W]

P1 [W ]

min. min.

900

200

500 4

8

12

0

[m3/h]

16

Wilo-P 65/160 r

0

10

20

Wilo-P 65/250 r v

0

0,5

[m3/h]

30

1,0

Solar thermal

0

v 2,0

1,5

10

2,5

0

[m/s]

0,5

1,0

2,0

1,5

2,5

[m/s]

18

Wilo-P 65/160 r

Wilo-P 65/250 r

DN 65

16

8

DN 65

14 ma

12

x.(

)

10

(2 )

(2

8

)

4

(3

(3 m

in

1

) 1

Service/Accessories, Systems

H[m]

x.(

H[m]

ma

6

)

)

6

.(4

mi

)

n.(

4

)

4

2

2 0

0

20

10

0

2 20

4 40

80

60

8

10

100

0

[m3/h]

30 6

120

0

[lgpm]

0

2 20

4 40

Q

60

[m3/h]

30 8

6 80

10

100

120

[l/s]

[lgpm]

Q

1000

3000

max.

800

max.

2500

600

2000 min.

P1[W]

P1 [W ]

20

10

0

[l/s]

Switchgears and Control Devices Pump Management Systems

0

400

1500 min.

200 0

10

20

30

Wilo Catalogue A1 - Circulating pumps in glandless design

[m3/h]

1000 0

10

20

30

[m3/h]

191

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-P Wilo-P 80/125 r

Wilo-P 80/160 r v

v 0

0,5

1,0

2,0

1,5

0

[m/s]

0,5

1,0

2,0

1,5

9

6

Wilo-P 80/160 r

Wilo-P 80/125 r DN 80

[m/s]

DN 80

8

5 7

1

H[m]

) (2 )

5

(2

3

(3

)

(3 n.(

mi

4

)

n.(

) 4

4

)

)

2

1

6 )

mi

ma

x. (

x.(

H[m]

ma

4

3

2 1 1 0 0

10

0 0

4

20

8

6

40

60

80

0

40 [m3/h]

30

20

2

100

120

0

140

[lgpm]

0

20

10

0

[l/s]

10

2

4

20

40

30

60

80

Q

[m3/h]

40

8

6

100

120

[l/s]

12

10

[lgpm]

140

Q

800

1500

max.

max.

700 1200 P1[W]

P1[W]

600 500

900 min.

min.

400 600 300 300

200 0

10

40 [m3/h]

30

20

Wilo-P 80/250 r

0

10

20

40

[m3/h]

1,5

2,0

[m/s]

Wilo-P 100/160 r v

0

30

0,5

1,0

v 2,0

1,5

16

0

[m/s]

0,5

1,0

8

Wilo-P 80/250 r

Wilo-P 100/160 r DN100

DN 80

14 ma

12

x.(1

ma

6

x.(

1 )

(2

10

(2

)

)

(3 mi

8

n.(

H[m]

H[m]

)

)

(3

4

4

)

)

mi

6

n.(

4 )

2

4

2

0 0

0

20

10

0

2 20

4 40

30

60

80

10

100

120

12 140

0

[m3/h]

40

8

6

0

20

10

0

[l/s] [lgpm]

30

5 50

0

40

50

10 100

Q

60

150

20

200

250

[lgpm]

1800 max.

max.

3000

1500 P1[W]

P1[W]

[m3/h] [l/s]

Q

3600

2400

1200 min.

min.

1800

900

1200 0

192

70

15

10

20

30

40

[m3/h]

600 0

10

20

30

40

50

60

3 70 [m /h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Pump curves Wilo-P

Heating, Air-conditioning, Cooling

Wilo-P 100/200 r v 0

0,5

1,0

2,0

1,5

[m/s]

12

Wilo-P 100/200 r DN100 10 ma

x.(

1

)

8 (2 )

H[m]

(3 m

6

in

)

.(4 )

4

0 0

20

10

0

30

5 50

0

40

50

10 100

60

70 [m3/h]

15 150

20

200

Potable water circulation

2

[l/s] [lgpm]

250

Q 4000 max.

P1[W]

3000

2000

min.

1000 10

20

30

40

50

60

70

[m3/h]

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

0

Wilo Catalogue A1 - Circulating pumps in glandless design

193

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Terminal Diagrams, Motor Data Wilo-P Terminal diagram A/motor protection A PE

Terminal diagram B/motor protection B

L1 N

L1 L2 L3

PE

L1 L2 L3 15 10 11 WSK

L N WSK C1 C2 Mains connection 1~230 V, 50 Hz With mounted capacitor

Mains connection 3~400 V, 50 Hz

WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622 tripping unit or other Wilo AS and CR systems switchgears/control devices with WSK connection option

WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622, C-SK tripping unit or other Wilo AS and CR systems switchgears/control devices with WSK connection option Note: (Wilo-C-SK only suitable for fluid temperatures up to a max. of 110 °C); not suitable for P 65/250 r, P 80/250 r, P 100/250 r. Tripping: External tripping at switchgears/control devices Reset: Manual reset at switchgears/control devices necessary

Tripping: Reset:

External tripping at switchgears/control devices Manual reset at switchgears/control devices necessary

(circuit diagram with SK 602/SK 622, see “Service/Accessories”)

(circuit diagram with SK 602/SK 622, see “Service/Accessories”)

Motor data Wilo-P...

Rated power

Stage/speed

Power Current at consumption 1~230 V 3~400 V 3~230 V (special motor)

Capacitor Motor pro- Threaded Terminal tection cable diagram connection

P2

n

P1

I

–

–

PG

–

[W]

[1/min]

[W]

[A]

[PF/VDB]

–

–

–

40/100 r (single-phase AC motor EM, 4-pole)

74 57 41 30

1 max. 1300 2 1200 3 1150 4 min. 1100

155 - 200 140 - 190 120 - 175 105 - 155

1.10 1.05 0.95 0.85

4/400

A

1 x 11

A

40/100 r (three-phase AC motor DM, 4-pole)

80 58 44 31

1 max. 1300 2 1200 3 1150 4 min. 1100

105 - 170 85 - 140 65 - 110 50 - 85

–

0.53 0.38 0.28 0.22

0.92 0.66 0.48 0.38

–

B

1 x 11

B

40/160 r (three-phase AC motor DM, 4-pole)

164 112 70 48

1 max. 1300 2 1150 3 1050 4 min. 850

200 - 365 180 - 320 155 - 260 125 - 185

–

0.90 0.75 0.60 0.45

1.56 1.30 1.04 0.78

–

B

1 x 13.5

B

50/125 r (three-phase AC motor DM, 4-pole)

135 102 70 48

1 max. 1350 2 1300 3 1200 4 min. 1100

140 - 290 115 - 260 95 - 220 80 - 165

–

0.90 0.75 0.60 0.45

1.56 1.30 1.04 0.78

–

B

1 x 13.5

B

50/160 r (three-phase AC motor DM, 4-pole)

335 265 190 130

1 max. 1400 2 1300 3 1200 4 min. 1100

310 - 635 285 - 585 255 - 490 220 - 395

–

1.60 1.30 1.10 0.80

2.77 2.25 1.90 1.40

–

B

1 x 13.5

B

50/250 r (three-phase AC motor DM, 4-pole)

1080 920 720 520

1 max. 1400 2 1350 3 1300 4 min. 1200

860 - 1650 780 - 1500 725 - 1330 660 - 1100

–

4.00 3.60 3.10 2.70

6.90 6.20 5.40 4.70

–

B

1 x 13.5

B

Always refer to name plate data! Current I: On-site thermal overload settings.

194

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Terminal Diagrams, Motor Data Wilo-P Motor data Capacitor Motor pro- Threaded Terminal tection cable diagram connection

P2

n

P1

I

–

–

PG

–

[W]

[1/min]

[W]

[A]

[PF/VDB]

–

–

–

65/125 r (three-phase AC motor DM, 4-pole)

265 235 185 130

1 max. 1400 2 1300 3 1200 4 min. 1100

280 - 580 255 - 530 220 - 450 190 - 370

–

1.60 1.30 1.10 0.80

2.80 2.25 1.90 1.40

–

B

1 x 13.5

B

65/160 r (three-phase AC motor DM, 4-pole)

560 420 280 200

1 max. 1300 2 1200 3 1050 4 min. 950

470 - 970 430 - 880 385 - 715 340 - 560

–

2.20 1.90 1.50 1.20

3.80 3.30 2.60 2.10

–

B

1 x 13.5

B

65/250 r (three-phase AC motor DM, 4-pole)

1500 1400 1200 1100

1 max. 1400 2 1300 3 1200 4 min. 1100

1700 - 2500 1500 - 2200 1300 - 1800 1100 - 1350

–

6.10 5.30 4.60 3.70

10.60 9.20 8.00 6.40

–

B (C-SK not 1 x 13.5 permitted)

B

80/125 r (three-phase AC motor DM, 4-pole)

430 350 270 200

1 max. 1350 2 1300 3 1150 4 min. 1050

405 - 745 360 - 685 320 - 585 290 - 490

–

2.20 1.90 1.50 1.20

3.80 3.30 2.60 2.10

–

B

1 x 13.5

B

80/160 r (three-phase AC motor DM, 4-pole)

810 690 530 370

1 max. 1400 2 1350 3 1250 4 min. 1100

645 - 1330 590 - 1260 540 - 1140 495 - 930

–

3.20 2.80 2.50 2.20

5.50 4.80 4.30 3.80

–

B

1 x 13.5

B

80/250 r (three-phase AC motor DM, 4-pole)

2500 2300 2050 1800

1 max. 1400 2 1300 3 1200 4 min. 1100

2000 - 3500 1850 - 3100 1700 - 2700 1600 - 2300

–

8.60 8.00 7.30 6.70

14.90 13.90 12.60 11.60

–

B (C-SK not 1 x 13.5 permitted)

B

100/160 r (three-phase AC motor DM, 4-pole)

1080 920 720 520

1 max. 1400 2 1350 3 1300 4 min. 1200

900 - 1650 800 - 1500 750 - 1330 650 - 1100

–

4.00 3.60 3.10 2.70

6.90 6.20 5.40 4.70

–

100/200 r (three-phase AC motor DM, 4-pole)

2500 2300 2050 1800

1 max. 1400 2 1300 3 1200 4 min. 1100

1800 - 3400 1700 - 3200 1600 - 2700 1400 - 2300

–

8.60 8.00 7.30 6.70

14.90 13.90 12.60 11.60

–

B

1 x 13.5

B

B (C-SK not 1 x 13.5 permitted)

B

Heating, Air-conditioning, Cooling

Power Current at consumption 1~230 V 3~400 V 3~230 V (special motor)

Potable water circulation

Stage/speed

Solar thermal

Rated power

Service/Accessories, Systems

Wilo-P...

Switchgears and Control Devices Pump Management Systems

Always refer to name plate data! Current I: On-site thermal overload settings.

Wilo Catalogue A1 - Circulating pumps in glandless design

195

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Dimensions, Weights Wilo-P Dimension drawing, Wilo-P

Dimension drawing, flange ØD Øk Ød DN

R1/8

l0

Pg n x Ø dL

R1/

8

b1

b3

l1

a

Permitted installation positions, see Planning Guide Dimensions, Weights Wilo-P...

Pipe connection/ Nominal diameter [DN]

Pump dimensions I0

l1

–

196

a

Weight about b1

b3

PN 6

[mm]

PN 10 [kg]

40/100 r

40

250

176

53

65

106

11.0

40/160 r

40

320

226

70

106

110

18.0

20.0

50/125 r

50

280

210

62

88

110

14.0

16.0

50/160 r

50

340

258

69

115

127

25.0

27.0

50/250 r

50

440

286

105

165

140

–

64.5

65/125 r

65

340

265

77

128

127

27.0

29.0

65/160 r

65

340

265

77

128

127

28.0

30.0

65/250 r

65

475

353

109

175

148

–

80.5

80/125 r

80

360

269

88

134

127

31

33.0

80/160 r

80

360

288

88

134

140

37

39.0

80/250 r

80

500

394

127

185

166

–

93.0

100/160 r

100

395

288

103

143

140

42.5

45.0

100/200 r

100

550

426

140

194

166

–

95.5

12.0

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (single-head pumps)

Dimensions, Weights Wilo-P Flange dimensions

50/125 r 50/160 r 50/250 r 65/125 r 65/160 r 65/250 r 80/125 r 80/160 r 80/250 r

100/160 r 100/200 r

Nominal diameter

–

DN

–

–

Pump flange dimensions ØD

Ød

Øk

[mm]

Heating, Air-conditioning, Cooling

40/100 r 40/160 r

Flange

n x Ø dL [pcs. x mm]

Flange PN 6 (as per DIN 2531)

40

130

80

100

4 x 14

Flange PN 16 (as per DIN 2533, drilled in accordance with EN 1092-2)

40

150

88

110

4 x 19

Flange PN 6 (as per DIN 2531)

50

140

90

110

4 x 14

Flange PN 16 (as per DIN 2533, drilled in accordance with EN 1092-2)

50

165

102

125

4 x 19

Flange PN 6 (as per DIN 2531)

65

160

110

130

4 x 14

Flange PN 16 (as per DIN 2533, drilled in accordance with EN 1092-2)

65

185

122

145

4 x 19

Flange PN 6 (as per DIN 2531)

80

190

128

150

4 x 19

Flange PN 16 (as per DIN 2533 drilled in accordance with EN 1092-2)

80

200

138

160

8 x 19

Flange PN 6 (as per DIN 2531)

100

210

148

170

4 x 19

Flange PN 16 (as per DIN 2533, drilled in accordance with EN 1092-2)

100

220

158

180

8 x 19

Potable water circulation

Wilo-P...

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

n = No. of bolt holes

Wilo Catalogue A1 - Circulating pumps in glandless design

197

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Equipment/function Wilo-Star-RSD, TOP-SD, SE-TW, DOP Wilo-Star-RSD (ClassicStar)

Wilo-TOP-SD

Wilo-SE-TW

Wilo-DOP

(max. 2850 1/min)

(max. 2850 1/min)

(max. 2880 1/min)

(max. 1400 1/min)

Speed-stage switching

•

•

•

•

Manual control mode (n=constant)

–

–

–

–

'p-c for constant differential pressure

–

–

–

–

'p-v for variable differential pressure

–

–

–

–

'p-T for temperature-prompted differential pressure

–

–

–

–

Setting the operating mode

–

–

–

–

Setting the differential-pressure setpoint

–

–

–

–

Setting to “Autopilot” (automatic setback mode)

–

–

–

–

Setting the pump to ON/OFF

–

–

–

–

Setting the speed (manual setting mode)

–

–

–

–

Setting the speed stages

3

3 (2 for 1~pumps with P2 t 350 W)

3

4

Stepless power adjustment depending on the operating mode

–

–

–

–

“Autopilot” automatic setback mode

–

–

–

–

Deblocking function

–

–

–

–

Soft start

–

–

–

–

Safety control

–

–

–

–

Full motor protection with integrated trip electronics

–

•

•

–

Operating modes

Manual functions

Automatic functions

(standard equipment (optional for all types only with 3~pumps with Wilo-Protectwith P2 t 180 W Modul C) and 1~pumps with P2 t 350 W, optional for all types with Wilo-ProtectModul C) External control functions Control input “Overriding Off”

–

–

–

–

Control input “Overriding Min”

–

–

–

–

Control input “Analogue in 0- 10 V” (remote speed adjustment)

–

–

–

–

Control input “Analogue in 0- 10 V” (remote setpoint adjustment)

–

–

–

–

• = available, – = not available

198

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Wilo-Star-RSD (ClassicStar)

Wilo-TOP-SD

Wilo-SE-TW

Wilo-DOP

(max. 2850 1/min)

(max. 2850 1/min)

(max. 2880 1/min)

(max. 1400 1/min)

•

•

–

Heating, Air-conditioning, Cooling

Equipment/function Wilo-Star-RSD, TOP-SD, SE-TW, DOP

Signal and display functions Single/collective fault signal (potential-free NC contact)

–

Collective fault signal (potential-free NC contact)

–

(optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C)

•

•

–

Individual run signal (potential-free NO contact)

•

–

•

Potable water circulation

(standard equipment (optional for all types only with 3~pumps with Wilo-Protectwith P2 t 180 W Modul C) and 1~pumps with P2 t 350 W, optional for all types with Wilo-ProtectModul C) –

(optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C) Thermal winding contact (WSK, potential-free NC contact)

–

Fault light

–

•

–

•

•

–

(only for 1~pumps with P2 = 180W)

•

Direction-of-rotation telltale lamp

•

–

–

–

Solar thermal

(standard equipment (optional for all types only with 3~pumps with Wilo-Protectwith P2 t 180 W Modul C) and 1~pumps with P2 t 350 W, optional for all types with Wilo-ProtectModul C) (only for 3~pumps) LCD to display pump data and error codes

–

–

–

–

Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor)

–

–

–

–

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

–

–

–

–

Serial digital LON interface for connection to a LONWORKS network

–

–

–

–

•

•

–

Service/Accessories, Systems

Data exchange

Twin-head pump management (twin-head pump or 2 single-head pumps)

Addition operation (efficiency-optimised peak-load cut-in and out)

–

(optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C) –

–

–

Switchgears and Control Devices Pump Management Systems

Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

–

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

199

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Equipment/function Wilo-Star-RSD, TOP-SD, SE-TW, DOP Wilo-Star-RSD (ClassicStar)

Wilo-TOP-SD

Wilo-SE-TW

Wilo-DOP

(max. 2850 1/min)

(max. 2850 1/min)

(max. 2880 1/min)

(max. 1400 1/min)

Wrench attachment point on pump body

–

–

–

–

Double switchover valve in pump housing

• •

• •

•

•

–

–

Equipment/Scope of delivery

Cable entry possible on both sides

(only for 1~ and 3~ pumps with P2 t 180W) Quick connection with spring clips

•

–

–

–

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

–

–

–

–

Plug-in slot for optional expansion with WiloIF-Moduls

–

–

–

–

• •

–

–

–

•

•

–

(only for TOP-SD30/5)

(only for SE 125-N-TW)

Blocking current-proof motor Including seals for threaded connection (loose)

Including installation and operating instructions

•

•

•

•

Including thermal insulation

–

–

–

–

Including washers for flange bolts (for DN 32 - DN 65 nominal connection diameters)

–

•

•

–

Incl. 1.8 m power cable with grounding plug

–

–

–

–

Integrated non-return valve

–

–

–

–

Integrated ball shutoff valve

–

–

–

–

Including time switch

–

–

–

–

• = available, – = not available

200

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Heating, Air-conditioning, Cooling

Standard pumps (twin-head pumps)

Wilo Catalogue A1 - Circulating pumps in glandless design

201

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Technical Data Wilo-Star-RSD Wilo-Star-RSD... 30/4

30/6

Heating water (In accordance with VDI 2035)

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

4

5

6

7

– -10 to +110

– -10 to +110

–

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

–

Standard version for operating pressure pmax [bar]

10

10

Special version for operating pressure pmax [bar]

–

–

1 1/4

1 1/4

Nominal connection diameter DN

–

–

Flange for mating flange PN 6, standard version

–

–

Mating flange for PN 16 flange, special version

–

–

Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

Mains connection 1~ [V], standard version

230

230

Mains connection 3~ [V], standard version

–

–

Mains connection 3~ [V], with optional switching plug

–

–

Mains frequency [Hz]

50

50

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

Pipe connections Screwed connection Rp

Electrical connection

• = available, – = not available

202

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Technical Data Wilo-Star-RSD 30/4

30/6

–

–

Emitted interference

EN 61000-6-3

EN 61000-6-3

Immunity to interference

EN 61000-6-2

EN 61000-6-2

–

–

Protection class

IP 44

IP 44

Insulation class

F

F

Grey cast iron (EN-GJL 200)

Grey cast iron (EN-GJL 200)

Heating, Air-conditioning, Cooling

Wilo-Star-RSD...

Motor/electronics Electromagnetic compatibility

Power electronics

Pump housing Impeller

Plastic (PP)

Plastic (PP)

Stainless steel (X40 Cr13)

Stainless steel (X40 Cr13)

Metal-impregnated carbon

Metal-impregnated carbon

50 °C

0,5

0,5

95 °C

3

3

110 °C

10

10

Shaft Bearing

Potable water circulation

Materials

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

203

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-Star-RSD Wilo-Star-RSD 30/4 Individual operation

Parallel operation vc

0 0

4

vc

0,5

1,0

0 0

[m/s] 4

1,0

0,5

1,5

2,0

[m/s]

Wilo-Star-RSD 30/4

Wilo-Star-RSD 30/ 4

1 ~ 230 V –Rp1 1/ 4

1 ~ 230 V –Rp 11/ 4

+ 3

3

ma

ma

x.

2

H [m] c

H [m] c

x.

1

mi

2

1 n

mi

0

n

0 0

0,5

1,0

0

1,5

2,0

2,5

0

2,5

0,5

0,25 5

7,5

3,0

[m 3/h] [l/s]

0

0,75 10

[lgpm ]

0

2

1

0

Qc

3

4

0,5 5

10

[m 3/h]

6 1,5

[l/s]

20

[lgpm ]

15 Qc

160

80

5

1,0

max.

140 max.

60

P1 [W] c

P1 [W] c

120

40

60

20 1,0

0,5

80 min.

min.

0

100

1,5

2,0

2,5

3,0

40

[m 3/h]

0

1

3

2

4

5

[m 3/h]

6

Wilo-Star-RSD 30/6 Individual operation

6

0 0

0,25

Parallel operation vc 0,75

0,5

1,0

1,25

[m/s] 6

0 0

0,5

vc 1,5

1,0

1 ~ 230 V – Rp1 1 / 4

1 ~ 230 V – Rp1 1 / 4

+

5

4

4

ma

ma

x.

H [m] c

H [m] c

x.

3

mi

n.

mi

1

1

n.

0

0 0

1,0

0,5

0

1,5

2,5

0

2,0

5

3,0

2,5

0,5

0,25

7,5

0,75

3,5 [m 3/h] 1 [l/s]

10

[lgpm ]

0

2

1

0

3

5

4

max.

15

7

[m 3/h] 2,0 [l/s] [lgpm ]

20

Q c

max.

200 P1 [W] c

80

1,5

10

240

100

6

5

1,0

0,5

0

Qc

120

P1 [W] c

3

2

2

160

120

60

min.

min.

80

40 0

204

[m/s]

Wilo-Star-RSD 30/6

Wilo-Star-RSD 30/6 5

2,5

2,0

0,5

1,0

1,5

2,0

2,5

3,0

3 3,5 [m /h]

0

1

2

3

4

5

6

7

[m 3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Terminal Diagrams, Motor Data, Dimensions, Weights Wilo-Star-RSD Dimension drawing l0

l1

a m

a1

PG 11

b2

b4

b3

l2

Heating, Air-conditioning, Cooling

Terminal diagram

G

PG 11

PE

b1

N

b

L

Potable water circulation

Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz with integrated capacitor Motor data Wilo-Star-RSD...

Rated power

Speed

P2

n

[W] 30/4

30/6

Power conCurrent at sumption 1~230 V 3~230 V 3~400 V P1

max

35 21 12

max

min

min

Capacitor

Threaded cable connection

–

Capacity

PG

[A]

–

>PF/VDB]

–

2000 1650 1200

60 - 67 43 - 48 29 - 31

0.29 0.21 0.14

–

–

not necessary (blocking current-proof)

2.0/400

11

2200 1900 1200

80 - 99 60 - 74 43 - 50

0.41 0.32 0.22

–

–

not necessary (blocking current-proof)

2.6/400

11

[1/min]

22 13 7

I

Motor protection

[W]

Solar thermal

Always refer to name plate data!

Dimensions, Weights Pipe connection/ Nominal diameter

Thread

[Rp/DN]

G

–

–

30/4

Rp 11/4

2

180

94

73

70

47

78

46

55

55

54

92.5

5.3

30/6

Rp 11/4

2

180

94

76

70

47

78

46

55

55

54

92.5

5.5

Pump dimensions

l1

l2

m

a

a1

b

b1

b2

b3

b4

[mm]

– [kg]

Service/Accessories, Systems

I0

Weight about

Switchgears and Control Devices Pump Management Systems

Wilo-Star-RSD...

Wilo Catalogue A1 - Circulating pumps in glandless design

205

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Technical Data Wilo-TOP-SD Wilo-TOP-SD... 30/5

32/7

40/3

40/7

40/10

40/15

50/7

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

5,5

7

3,5

7

10

15

7

10

13

16

28

34

33

45

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

– -20 to +130 (in short-term operation 2 h: +140)

–

–

–

–

–

–

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

–

–

–

–

–

–

Standard version for operating pressure pmax [bar]

10

6/10

6/10

6/10

6/10

6/10

6/10

Special version for operating pressure pmax [bar]

–

–

–

16

16

16

16

1 1/4

–

–

–

–

–

–

Nominal connection diameter DN

–

32

40

40

40

50

50

Flange for mating flange PN 6, standard version

–

–

–

–

–

–

–

Mating flange for PN 16 flange, special version

–

–

–

•

•

•

•

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

•

•

•

•

•

•

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

•

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

•

•

•

–

•

Mains connection 1~ [V], standard version

230

230

230

230

230

230

230

Mains connection 3~ [V], standard version

400

400

400

400

400

400

400

Mains connection 3~ [V], with optional switching plug

230

230

230

230

230

230

230

Mains frequency [Hz]

50

50

50

50

50

50

50

Pipe connections Screwed connection Rp

Electrical connection

• = available, – = not available

206

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Technical Data Wilo-TOP-SD 30/5

32/7

40/3

40/7

40/10

40/15

50/7

–

–

–

–

–

–

–

Heating, Air-conditioning, Cooling

Wilo-TOP-SD...

Motor/electronics Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

–

–

–

–

–

–

–

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

F

F

Shaft

Potable water circulation

Plastic (PPE) Trade name: Noryl

Grey cast iron (EN-GJL 250)

Plastic 50(PPS -% GF)

Impeller

Plastic (PPE) Trade name: Noryl

Pump housing

Grey cast iron (EN-GJL 200)

Materials

Plastic (PPS - % GF)50

Stainless steel (X46 Cr13)

Bearing

Metal-impregnated carbon

50 °C

0,5

0,5

0,5

0,5

0,5

3

3

95 °C

5

5

5

5

5

10

10

110 °C

11

11

11

11

11

16

16

130 °C

24

24

24

24

24

29

29

Solar thermal

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

207

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Technical Data Wilo-TOP-SD Wilo-TOP-SD... 50/10

50/15

65/10

65/13

65/15

80/7

80/10

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

10

15

9

13

15

6.5

10

50

65

74

83

100

80

118

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] Maximum permitted total hardness in potable water circulation systems [°d] Standard version for operating pressure pmax [bar] Special version for operating pressure pmax [bar]

– -20 to +130 (in short-term operation 2 h: +140)

–

–

–

–

–

–

–

–

–

–

–

–

–

–

6/10

6/10

6/10

6/10

6/10

6

6

10

10

16

16

16

16

16 16

16

Pipe connections Screwed connection Rp

–

–

–

–

–

–

–

Nominal connection diameter DN

50

50

65

65

65

80

80

Flange for mating flange PN 6, standard version

–

–

–

–

–

•

•

Mating flange for PN 16 flange, special version

•

•

•

•

•

•

•

Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version

•

•

•

•

•

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

•

•

•

•

•

•

Support-bracket mounting (with horizontal shaft only), special version

•

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

–

230

–

–

230

–

Mains connection 3~ [V], standard version

400

400

400

400

400

–

400

Mains connection 3~ [V], with optional switching plug

230

230

230

230

230

–

230

Mains frequency [Hz]

50

50

50

50

50

50

50

Electrical connection

• = available, – = not available

208

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Technical Data Wilo-TOP-SD 50/10

50/15

65/10

65/13

65/15

80/7

80/10

–

–

–

–

–

–

–

Heating, Air-conditioning, Cooling

Wilo-TOP-SD...

Motor/electronics Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

–

–

–

–

–

–

–

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

F

F

Materials Grey cast iron (EN-GJL 250)

Impeller

Potable water circulation

Pump housing

Plastic (PPS - 50% GF)

Shaft

Stainless steel (X46 Cr13)

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

3

3

3

3

3

3

3

95 °C

10

10

10

10

10

10

10

110 °C

16

16

16

16

16

16

16

130 °C

29

29

29

29

29

29

29

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

209

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD Wilo-TOP-SD 30/5 AC - individual operation

AC - parallel operation v

0

2

1

v

[m/s]

0

6

[m/s]

3

2

1

6

Wilo-TOP-SD 30/5

Wilo-TOP-SD 30/5

1 ~ 230 V - Rp 1¼

1 ~ 230 V - Rp 1 ¼ 5

4

4

3

3

+

n. mi

5

H[m]

)

H[m]

(3

ax

m

3 n. (

mi

2

.(

2

1

m

)

. (1

(2

ax

)

1

(2

)

1

)

) 0 0 0

2

4

0,5

6

1 10

0

0

[m3/h] [l/s]

1,5 20

[lgpm]

0

2

0

0,5

4

6

10

0

30

[lgpm]

Q

200

320

max.

280 160

240

max.

200

120 P1[W]

P1[W]

2,5 [l/s]

2

20

Q

[m3/h]

8

1,5

1

min.

80

min.

160 120 80

40

40 0 0

4

2

6

0

[m3/h]

Three-phase - individual operation

0

4

2

[m3/h]

8

Three-phase - parallel operation

v 1

0

6

v

[m/s]

2

0

6

3

2

1

6

[m/s]

Wilo-TOP-SD 30/5

Wilo-TOP-SD 30/5

3 ~ 400 V - Rp 1 ¼

3 ~ 400 V - Rp 1¼ 5

5

4

4

+

m

ax

. (1

H[m]

H[m]

)

3

2

3

2

m

(2 in.

)

ma

(3

x.

)

(1

m

1

1

in

3

)

)

)

(2

.(

0 2

0 0

4

0,5

6

1 10

0

0

[m3/h] [l/s]

1,5 20

[lgpm]

0

2

0

0,5

4

6 1,5

1 10

0

[lgpm]

Q

200

320 280

160

max.

120 min.

80

max.

240 P1[W]

P1[W]

[m3/h] 2,5 [l/s]

30

20

Q

8 2

200 160

min.

120 80

40

40

0 0

210

2

4

6

[m3/h]

0 0

2

4

6

8

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD Wilo-TOP-SD 32/7 AC - parallel operation v 0

0,5

v

1

1,5

2

0

2,5 [m/s]

1

2

3

[m/s]

4

8

8

Wilo-TOP-SD 32/ 7

Wilo-TOP-SD 32/7 1 ~ 230 V - DN 32

7

6

6

5

5 m

4

ax . (1 )

3

1 ~ 230 V - DN 32

7

H [m]

H [m]

Heating, Air-conditioning, Cooling

AC - individual operation

+

4 m

ax . (1

3

) (2

(2

2

2

)

(3

Potable water circulation

)

. in m

m

in

1 )

1

. (3 )

0

1

2

0

3

4

0,5

0

5

5

1

6 1,5

10

15

[l/s]

2

20

0

[m3/h]

7

[lgpm]

25

6

1

8

1,5

10

10

2

20

2,5 30

[m3/h] [l/s]

12 3,5

3 40

[lgpm]

Q

350

max.

300

150 125

P1 [ W ]

P1 [ W ]

4

400

max.

175

2 0,5

0

Q

200

0 0

min.

100 75

250 min.

200 150 100

50

50

25 0 0

1

2

3

4

5

6

0

[m3/h]

7

Three-phase - individual operation

0

2

4

6

8

0,5

[m3/h]

12

Three-phase - parallel operation

v 0

10

Solar thermal

0

v

1

1,5

0

2,5 [m/s]

2

1

2

3

4

[m/s]

8

8

Wilo-TOP-SD 32/7

Wilo-TOP-SD 32/7 3 ~ 400 V - DN 32

7

3 ~ 400 V - DN 32

7

6

6

5

5

+

ma

Service/Accessories, Systems

x. ( 1

H [m]

H [m]

) m

ax . (1

4

4 (2

)

3

in

n.

)

. (3

)

mi

(2

m

2

3

(3 )

2

)

1

0

0

1

2

0

3

0,5

0

5

4

6

7

1,5

10

15

2

20

25

0

[m3/h] [l/s] [lgpm]

175

0 0

2 0,5

0

Q

200

6 1,5

10

300

125

250

min.

20

150

50

100

10 2,5

3

30

12 3,5

[m3/h] [l/s] [lgpm]

40

max.

200

75

8 2 Q

350

max.

150

100

4 1

400

P1 [ W ]

P1 [ W ]

5

1

Switchgears and Control Devices Pump Management Systems

1

min.

50

25 0 0

1

2

3

4

5

Wilo Catalogue A1 - Circulating pumps in glandless design

6

7

[m3/h]

0 0

2

4

6

8

10

12

[m3/h]

211

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD Wilo-TOP-SD 40/3 AC - individual operation

AC - parallel operation v

0

v

1

0,5

[m/s]

2

1,5

0

4,0

[m/s]

3

2

1

4,0

Wilo-TOP-SD 40/3

Wilo-TOP-SD 40/3

1 ~ 230 V - DN 40

1 ~ 230 V - DN 40

+

3,2

3,2

m

in

. (3

m ax . (1

)

2,4

2,4 H [m]

H [m]

)

(2 ) 1,6

1,6 x. ma

)

(3

0,8

)

n.

(1

(2

mi

0,8

)

0 0

2

4

0

6

8

1 10

0

30

0

[ l/s]

0

[lgpm ]

0

3

20

0

[m 3/h]

10

2

4

8

12

[ l/s]

5

50

[lgpm ]

Q 360

240

max.

320

200

max.

280 240 P 1 [W]

160 P 1 [W]

4

25

Q

[m 3/h]

16

3

2

1

min.

120

min.

200 160 120

80

80 40

40

0

0 0

4

2

8

6

[m 3/h]

10

Three-phase - individual operation

0

4

8

0,5

16

v 1,5

1

[m/s]

2

0

4,0

1

Wilo-TOP-SD 40/3

Wilo-TOP-SD 40/3

3 ~ 400 V - DN 40

3 ~ 400 V - DN 40

+

3,2

3,2

2,4

2,4

)

ax . (1

1,6

)

)

.(

3

) m

(2 in

1

(2

m

m

ax

.(

H [m ]

H [m ]

m

1,6

[m/s]

3

2

4,0

0,8

[m 3/h]

Three-phase - parallel operation

v 0

12

in.

(3

0,8

)

)

0 0

2

4

0

6

8

1 10

0

4

0

[l/s]

0

[lgpm]

0

3 30

20

0

[m 3/h]

10

2

8

[m 3/h]

16 4

25

5

50

Q

[l/s] [lgpm]

Q 360

240

max.

320

200

280

max.

240 P1 [W]

160 P1 [W]

12 3

2

1

120

min.

80

200 160

min.

120 80

40

40

0 0

212

2

4

6

8

10

[m 3/h]

0 0

4

8

12

16

[m 3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD Wilo-TOP-SD 40/7 AC - parallel operation v 0

0,5

1

Heating, Air-conditioning, Cooling

AC - individual operation

v

1,5

2

2,5

0

[m/s]

3

8

1

2

3

4

[m/s]

5

8

Wilo-TOP-SD 40/7

Wilo-TOP-SD 40/7 1 ~ 230 V - DN 40

7

1 ~ 230 V - DN 40

7

6

6

5

5

+

ma

x. ( 1 )

H [m]

m

4

. (1 ax

H [m]

(2

mi n.

3

)

3

) 4

(3

(2

)

) 2

in m

2

)

Potable water circulation

. (3

1

0

4

0 0

8

1 10

3

20

30

4

40

0

16 [m3/h] [l/s] [lgpm]

50

350

10 2

15 4

3

25

50

[lgpm]

75 Q

P1 [ W ]

600

250

400

150

300

100 4

8

200

16 [m3/h]

12

Three-phase - individual operation

.

min 500

200

0

5

10

15

1

20

[m3/h]

25

Three-phase - parallel operation

v 0,5

[m3/h] [l/s]

25 7

6

max.

min.

0

20 5

700

.

0

5 1

800

max

300

0 0 0

Q

400

P1 [ W ]

12

2

Solar thermal

0

1

v

1,5

2

2,5

3

[m/s]

0

1

2

3

4

[m/s]

5

8

8

Wilo-TOP-SD 40/7

Wilo-TOP-SD 40/7 3 ~ 400 V - DN 40

7

3 ~ 400 V - DN 40

7

6

6

5

5

+

ma

ax . (1

4

)

3

4

(2

in

)

mi

3

n.

(2

m

2

)

Service/Accessories, Systems

m

H [m]

H [m]

x. ( 1

(3 )

)

. (3

2

) 1

1

0

4

0 0

8

1

12

2

10

20

3 30

4

40

50

0

16 [m3/h] [l/s] [lgpm]

10 2

15 3

25

4

20 5

50

25 6

7

[m3/h] [l/s] [lgpm]

75 Q

900

450

800

400

700

350

max.

P1 [ W ]

P1 [ W ]

5 1

0

Q

500

0 0

300 250

max.

Switchgears and Control Devices Pump Management Systems

0

600 500 400

200

min.

300 min.

150

200

100 0

4

8

12

Wilo Catalogue A1 - Circulating pumps in glandless design

16 [m3/h]

100 0

5

10

15

20

25

[m3/h]

213

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD Wilo-TOP-SD 40/10 AC - individual operation

AC - parallel operation v

0

0,5

1,0

v

1,5

2,0

2,5

[m/s]

3

0

1

2

3

4

Wilo-TOP-SD 40/10

Wilo-TOP-SD 40/10 10

10

1 ~ 230 V - DN 40

8

x.

ax

m

.

7

7

6

6

H [m]

H [m]

+

8

m

m

in

5

1 ~ 230 V - DN 40

ma

9

9

.

4

3

3

2

2

1

in

.

5

4

0

1 0

2

4

0

6

8

1

10

12

2

14

3

0

[m3/h]

16

4

0 0

[l/s]

5 1

10 2

3

15

20

4

5

Q

25 6

[m3/h] [l/s]

30

7

8

Q

700

1400

600

max.

min.

1200

500

max.

min.

1000

P1 [W]

P1 [W]

[m/s]

5

11

11

400 300 200

800 600 400

100

200

0 0

2

4

6

8

10

12

0

16 [m3/h]

14

Three-phase - individual operation

0

5

10

15

20

0,5

1

[m3/h]

30

Three-phase - parallel operation

v 0

25

v

1,5

2

2,5

0

3,5 [m/s]

3

11

1

2

3

4

11

Wilo-TOP-SD 40/10

10

5

10

3 ~ 400 V - DN 40

9

9

8

8

7

6

[m/s]

Wilo-TOP-SD 40/10 3 ~ 400 V - DN 40

+

7 ax . (1

H [m]

H [m]

m m

6 5

)

in

2

1

1 0

2

4

6

1

0

8

10

2

10

20

12

14

3 30

16

4

40

50

0

18 [m3/h] 5

[l/s] [lgpm]

60

10 2

20

3

15 4

40

20 5

6

60 Q

25 7

80

30 8

[m3/h] 9 [l/s] [lgpm]

100

max.

1000 800 P1 [ W ]

P1 [ W ]

5 1

1200

400 min.

300 200

min.

600 400

100

214

0 0

max.

500

0

)

0

Q

600

)

(3

3

)

0

n.

)

. (3

2

0

mi

4

m

3

)

5 (2

(2

4

ax . (1

6

200 0

2

4

6

8

10

12

14

16

18

[m3/h]

0 0

5

10

15

20

25

30

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD Wilo-TOP-SD 40/15

0

0,5

1

1,5

AC - parallel operation v 2,5

2

3

17,5

3,5

4

4,5 [m/s]

0 0,5 20,0

Wilo-TOP-SD-40/15 1~230 V - DN 40

15

v 3 3,5 4

1 1,5 2 2,5

4,5 5 5,5 6

Heating, Air-conditioning, Cooling

AC - individual operation

6,5 7 [m/s]

Wilo-TOP-SD 40/15 1~230 V - DN 40

17,5

+ 15,0 12,5

ma

x.

10

H [m]

H [m]

12,5

7,5

mi

n.

ma

x.

10,0 7,5

mi

n.

5 2,5

2,5 0 0

2,5

0

10

5 1

7,5 2

20

10

12,5

15 4

3

30

40

17,5 5

50

70 Q [Igpm]

60

1000

5 1

0

min.

10 3

2 20

15 4

40

20 5

25 7

6

60

80

8

Q [m³/h] Q [l/s] Q [Igpm]

100

max. min.

P1 [W]

1500

500 250 0

0 0

2000

max.

750 P1 [W]

0

Q [m³/h] Q [l/s]

1000 500

0

5

2,5

10

7,5

15

12,5

17,5

Three-phase - individual operation 0

0,5

1

1,5

v 2,5

2

17,5

0 0

Q [m³/h]

10

15

20

Q [m³/h]

25

Three-phase - parallel operation

3

3,5

4

0

4,5 [m/s]

1

2

v 4

3

20

Wilo-TOP-SD-40/15 3~400 V - DN 40

15,0

5

5

6

Solar thermal

0

Potable water circulation

5,0

7 [m/s]

Wilo-TOP-SD 40/15 3~400 V - DN 40

17,5

+

15 12,5 12,5 .1

2

7,5 mi

n.

x. 1

10

2 7,5

min

.3

3

5,0

5

2,5

2,5

0 0 0

2,5

0

10

5 1 20

7,5 2

12,5

10

30

40

17,5 5

15 4

3 50

max.

0 0 0

5 1 10

10 2

20

30

3 40

15 4 50

20 5 60

6 70

80

30 Q [m³/h] 8 Q [l/s] Q [lgpm] 90 100 25 7

2000

max.

1500 min.

P1[W]

min.

Switchgears and Control Devices Pump Management Systems

750

1000

500

500

250 0 0

0

Q [m³/h] Q [l/s] 70 Q [Igpm]

60

1000

P1 [W]

ma

Service/Accessories, Systems

ax

H [m]

H [m]

m

10,0

2,5

5

7,5

10

12,5

15

Wilo Catalogue A1 - Circulating pumps in glandless design

17,5

Q [m³/h]

0

0

5

10

15

20

25

30 Q [m³/h]

215

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD Wilo-TOP-SD 50/7 AC - individual operation 0

0,5

AC - parallel operation v 1,5

1,0

2,0

[m/s]

2,5

0

1

v 3

2

4

7

7

Wilo-TOP-SD 50/7

Wilo-TOP-SD 50/7 1 ~ 230 V - DN 50

6

5

1 ~ 230 V - DN 50

+

6

5

m

ax

mi

.

3

2

2

1

1

5

0

10

1

2

15 3

5

0

[m3/h] [l/s]

20

4

6

0 0

5

10

1

2

15

3

4

20 5

25 6

30

7

Q

9

10

40 [m3/h] [l/s]

11

1400

600

1200

max. max. min. min. min. min. min.

max.

min.

1000 P1 [W]

500 400 300 200

800 600 400

100

200

0 0

5

10

15

0

[m3/h]

20

Three-phase - individual operation

0

5

10

15

20

0

0,5

1

1,5

25

30

40 [m3/h]

35

Three-phase - parallel operation

v

v 2

2,5

0

3,5 [m/s]

3

8

1

2

3

4

8

3 ~ 400 V - DN 50

3 ~ 400 V - DN 50

7

6

6

5

5

+

m

ax . (1

H [m]

. (1 ax

m

4

[m/s]

5

Wilo-TOP-SD 50/7

Wilo-TOP-SD 50/7 7

H [m]

35

8

Q

700

P1 [W]

.

H [m]

H [m]

.

0

ax

4

in

3

0

m

n.

m

4

[m/s]

5

4

)

) (2

3

(2

3

m

)

in

. (3

2

0

5 1

10 2

0

15 3

25

4

20 5

50

25 6

7

75

0

[m3/h] [l/s] [lgpm]

Q

700 600

0 0

2

10 4

20

0

25

50

30 8

6 75

100

40 10 125

12 150

[m3/h] [l/s] [lgpm]

Q

1400 1200

max.

max.

500

P1 [ W ]

P1 [ W ]

)

1

0

400

1000 800

min.

min.

300

600

200 0

216

. (3

2

)

1

0

)

in

m

5

10

15

20

25

[m3/h]

400 0

10

20

30

40

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD Wilo-TOP-SD 50/10 AC - parallel operation v 0

0,5

1,0

v

1,5

2,0

0

[m/s]

2,5

1

2

3

9

9

1 ~ 230 V - DN 40

8

1 ~ 230 V - DN 50

+

7

7

ax m

. ax

m

6

3

3

2

2

1

1

m

in

.

0 0 0

5

10

1

2

15 3

20

4

25

5

6

7

0

[m3/h] [l/s]

max.

P1 [W]

min.

5

10

10

15

2

20

4

25

15

20

25

35

8

45 [m3/h] [l/s]

40 10

1800 1600 1400 1200 1000 800 600 400 200 0

12

max.

min.

0

[m3/h]

Three-phase - individual operation

5

10

15

20

25

30

35

45 [m3/h]

40

Three-phase - parallel operation

v 0

30

6

Q

Q 900 800 700 600 500 400 300 200 100 0 0

5

0

Potable water circulation

4

Solar thermal

4

5

H [m]

in.

m

v

1

2

[m/s]

3

0

10

1

2

3

4

10

5

7 [m/s]

6

Wilo-TOP-SD 50/10

Wilo-TOP-SD 50/10

3 ~ 400 V - DN 50

3 ~ 400 V - DN 50

+

8

8

m

6 H [m]

H [m]

. (1 ax

ax . (1

m

6

)

Service/Accessories, Systems

H [m]

5

.

6

P1 [W]

[m/s]

4

Wilo-TOP-SD 50/10

Wilo-TOP-SD 50/10 8

0

Heating, Air-conditioning, Cooling

AC - individual operation

)

(2

4

m

)

m

. (3

)

in

in

(2

4

. (3

) )

2

0 0

5 1

2

0

10 3

25

15

20

4

5

50

6

25 7

0

[m3/h] [l/s] [lgpm]

75 Q

900

0 0

2

10 4

20

0

25

50

6 75

1800

max.

30 8 100 Q

40 10 125

50 14

12 150

175

[m3/h] [l/s] [lgpm]

.

max

1600 1400 P1 [ W ]

P1 [ W ]

600 min. 300

Switchgears and Control Devices Pump Management Systems

0

2

1200 1000

min.

800 600

0 0

5

10

15

20

Wilo Catalogue A1 - Circulating pumps in glandless design

25

[m3/h]

400

0

10

20

30

40

50

[m3/h]

217

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD Wilo-TOP-SD 50/15 Three-phase - individual operation 0

1

2

v 4

3

Three-phase - parallel operation

5

6

0

[m/s]

1

2

3

4

5

v 6

7

8

[m/s]

16

16

Wilo-TOP-SD 50/15

Wilo-TOP-SD 50/15 3 ~ 400 V - DN 50

14

3 ~ 400 V - DN 50

14

12

12

10

10

+

H [m]

m . (1 ax

H [m]

m 8

(2

m

. (3 )

0

10 2

20 4

0

6

50

100 Q

1600

10 12

[m3/h] [l/s]

150

[lgpm]

30 8

1800

40

0

)

0 0

10 2

4

0

20 6

50

30 8

P1 [ W ]

1200

min.

150

60 16

[m3/h] 18 [l/s] [lgpm]

200

max.

2400

1000

2000

800

1600

600 20

50 14

Q

2800

10

12

3200

max.

0

40 10

100

3600

1400

P1 [ W ]

. (3

2

0

218

)

4

2

0

(2

)

in

4

)

m in

6

)

6

ax . (1

8

30

40

[m3/h]

min.

1200 0

10

20

30

40

50

60

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD Wilo-TOP-SD 65/10 AC - parallel operation v

v 0

0.5

Heating, Air-conditioning, Cooling

AC - individual operation 1.0

1.5

[m/s]

2.0

0

0.5

1.0

1.5

2.0

2.5

3.0

[m/s]

3.5

9

9

Wilo-TOP-SD 65/10

Wilo-TOP-SD 65/10 1 ~ 230 V - DN 65

8

1 ~ 230 V - DN 65

8

+

7

7

6

6

ma

x.

ma

5

x.

H [m]

4

mi

4

n.

mi

n.

3

2

2

1

1

00

5

0

10

1

2

15

3

20

4

5

25 6

0

[m3/h] [l/s]

30

7

8

0

10

0

2

20 4

30 6

40

8

Q

12

14

Q

1000

2000

900

1800 max.

max.

1600

min.

min.

700

P1 [W]

600 500

1400 1200 1000

400 5

10

15

20

25

800

[m3/h]

30

Three-phase - individual operation

0

10

20

30

0,5

1

v 1,5

2

2,5

[m/s]

0

10

1

2

3

[m/s]

5

Wilo-TOP-SD 65/10

Wilo-TOP-SD 65/10

3 ~ 400 V - DN 65

9

3 ~ 400 V - DN 65

+

8

8

7

7

6

6 ma

x. ( 1

5

H [m]

H [m]

4

10

9

)

4 n.

3

m

ax . (1

5

)

(2

mi

4

(2 m

)

(3

in

3 )

)

. (3

)

2

2

1

1

0 0 0

5 1

2 20

10 3

15 4

40

20 5

25 7

6

60

80

30 8

9

100

120

35 10

0

[m3/h] [l/s] [lgpm]

900

0 0

10 2

4

0

Q

1000

20 6

50

30 8

40 10

100

max.

1800

12

50 14

150 Q

2000

800

60 16

70 18

19

[m3/h] [l/s]

250 [lgpm]

200

max.

1600

700 P1 [ W ]

P1 [ W ]

[m3/h]

50

Three-phase - parallel operation

v 0

40

Solar thermal

0

Service/Accessories, Systems

P1 [W]

800

0

[m3/h] [l/s]

50

10

Potable water circulation

3

Switchgears and Control Devices Pump Management Systems

H [m]

5

600 min.

500

1400 1200

400

1000

300

800

200 0

5

10

15

20

25

Wilo Catalogue A1 - Circulating pumps in glandless design

30

35 [m3/h]

600

min.

0

10

20

30

40

50

60

70

[m3/h]

219

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD Wilo-TOP-SD 65/13 Three-phase - individual operation

Three-phase - parallel operation

v 0

0,5

1

v

1,5

2

0

3 [m/s]

2,5

14

1

2

3

4

Wilo-TOP-SD 65/13

Wilo-TOP-SD 65/13

3 ~ 400 V - DN 65

3 ~ 400 V - DN 65

12

+

12

10

10 m

m

ax . (1 )

(2

6

mi

n.

ax . (1

8 H [m]

H [m]

8

mi

n.

(3

2

2

0

5

10

0 0

15

2

20

4

20

25

40

60

35

8

80 Q

1600

100

120

0

40 [m3/h] [l/s]

10

140

[lgpm]

)

0 0

10

20

30 8

4

0

50

40

50

100

150 Q

P1 [ W ]

1000

80 [m3/h] [l/s]

70 20

200

250

[lgpm]

70

80 [m3/h]

max.

2800

1200

60 16

12

3200

max.

1400 P1 [ W ]

30

6

)

(3

)

4

)

(2

6

)

4

0

[m/s]

5

14

2400 2000

min.

min.

800

1600

600 0

5

10

15

20

25

30

1200

40 [m3/h]

35

0

10

20

30

40

50

60

Wilo-TOP-SD 65/15 Three-phase - individual operation

Three-phase - parallel operation v

v 0

0,5

1

1,5

2

2,5

3

3,5

0

[m/s]

1

2

3

4

5

6

[m/s]

16

16

Wilo-TOP-SD 65/15

Wilo-TOP-SD 65/15 3 ~ 400 V - DN 65

14

3 ~ 400 V - DN 65

14

+

12

12

10

10

m

)

)

6

. (3

6

2

0 0

10 2

20 4

30

6

40

40

8

80

10

12

120

0

[m3/h]

14

[l/s]

0

[lgpm]

0

0

Q

2000

10 2

20 4

40

6 80

30 8

40 10

50 12

120

14

160

60 16 200

70 18

20

240

[m3/h]

80 22 280

24

[l/s]

320 [lgpm]

Q

4000

1800

3600 max. P1 [ W ]

1600 P1 [ W ]

)

50

160

)

2

. (3

)

4

0

m

in

4

(2

)

0

1400 min.

1200

max.

3200 2800

min.

2400

1000

2000

800 0

220

8 . (1 ax

in

m

m

H [m]

8 (2

H [m]

ax . (1

10

20

30

40

50

[m3/h]

1600 0

10

20

30

40

50

60

70

80

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD Wilo-TOP-SD 80/7 AC - parallel operation v

v 0

0.5

1.0

1.5

[m/s]

2.0

0

7

1

2

[m/s]

3

7

Wilo-TOP-SD 80/7

Wilo-TOP-SD 80/7 1 ~ 230 V - DN 80

6

1 ~ 230 V - DN 80

6

5

+

5

4

H [m]

4 ma

H [m]

ma

x.

3

x.

3

mi

n.

2 min

1

.

1

0 0

10 3

20

30

40

6

9

12

0

[m3/h] [l/s]

0 0

10 3

20

30 6

40 9

50 12

Q

60

[m3/h] 21 [l/s]

70

15

18

Q

1100

2200

1000

2000 max.

900

max.

1800 min.

800

P1 [W]

P1 [W]

Potable water circulation

2

0

Heating, Air-conditioning, Cooling

AC - individual operation

700 600

min.

1600 1400 1200

500 0

10

20

30

1000

[m3/h]

40

0

10

20

30

40

50

60

[m3/h]

70

Wilo-TOP-SD 80/10 Three-phase - parallel operation v

v 0

1

2

3

4

0

[m/s]

1

2

3

4

5

[m/s]

12

Wilo-TOP-SD 80/10

11

Wilo-TOP-SD 80/10

11

3 ~ 400 V - DN 80 10

10

9

9

8

8

3 ~ 400 V - DN 80

+

Service/Accessories, Systems

12

7

7 m

ax . (1

6 5 mi

n.

m

ax . (1 )

4

)

(3

(2

mi

)

n. (

3

)

3

6 5

)

(2

4

H [m]

H [m]

Solar thermal

Three-phase - individual operation

3 )

2

2

1

1 0 0

20

40

60

0

4

8

12

0

50

100

150 Q

1800

16 200

0

3

20 250

80 [m /h]

0

[l/s]

0

4

8

12

16

[lgpm]

0

50

100

150

200 Q

20

40

60

3600

80 20 250

100 24

300

28 350

[m3/h] [l/s] [lgpm]

.

max

3200

1400 1200

max.

2800 2400

min.

min.

1000 800

Switchgears and Control Devices Pump Management Systems

P1 [ W ]

P1 [ W ]

1600

2000

0

20

40

60

Wilo Catalogue A1 - Circulating pumps in glandless design

80 [m3/h]

1600 0

20

40

60

80

100

[m3/h]

221

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Terminal Diagrams, Motor Data Wilo-TOP-SD Terminal diagram A/motor protection A

PE

L

N

L

N

Terminal diagram B/motor protection B

L1

PE

Mains connection 1~230 V, 50 Hz

L2

L3

L1 L2 L3

Internal protection against unacceptably high winding temperatures

Mains connection 3~400 V, 50 Hz 3~230 V, 50 Hz (with optional switching plug 3~230 V) Internal protection against unacceptably high winding temperatures

Tripping: Reset:

Tripping: Reset:

Internal interruption of motor voltage Automatic after motor has cooled down

Terminal diagram C/motor protection C

WSK

WSK

PE

N

SSM

L

N

SSM

WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622 tripping unit or other switchgears/control devices with WSK connection option Tripping: Reset:

Terminal diagram D/motor protection D

L

Mains connection 1~230 V, 50 Hz

External tripping at switchgear/control device Manual reset at switchgear/control device necessary

(circuit diagram with SK 602/622, see “Service/Accessories”)

Internal interruption of a motor phase Interrupt mains system voltage, allow motor to cool down, switch mains system voltage on again

L1

PE

L2

L3

L1 L2 L3

Mains connection 3~400 V, 50 Hz 3~230 V, 50 Hz (with optional switching plug 3~230 V) Full motor protection with integrated trip electronics in terminal box for all speed stages Tripping: Reset:

All-pole shutdown of motor by integrated tripping electronics Manual reset at terminal box necessary

Load capacity of the potential-free NC contact in accordance with VDI 3814 for die collective fault signal (SSM) 1 A, 250 V ~ For function, see chapter “Pump Management Systems Wilo-Control, Planning Guide”

Terminal diagram E/motor protection E

SSM

C1

SSM

C1

PE

C2

N

L

C2

N

L

Mains connection 1~230 V, 50 Hz Full motor protection with integrated trip electronics in terminal box for all speed stages. Tripping: All-pole shutdown of motor by integrated automatic tripping Reset: Manual reset at terminal box necessary Load capacity of the potential-free NC contact in accordance with VDI 3814 only for collective fault signal (SSM) 1 A, 250 V~ For function, see “Wilo-Control Pump Management Systems, Planning Guide“

222

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Terminal Diagrams, Motor Data Wilo-TOP-SD Motor data

n

P1

I

–

–

PG

–

[1/min]

[W]

[A]

>PF/VDB]

–

–

–

30/5 (single-phase AC motor)

50

1 max. 2 3 min.

2320 1640 1200

100 - 140 75 - 110 55 - 75

0.65 0.55 0.35

–

–

3.7/400

A

1x 13.5

A

30/5 (three-phase AC motor)

50

1 max. 2 3 min.

2650 2190 1890

85 - 150 55 - 100 40 - 75

–

0.40 0.20 0.15

0.65 0.35 0.25

–

B

1 x 13.5

B

32/7 (single-phase AC motor)

90

1 max. 2 3 min.

2600 2300 1800

140 - 195 110 - 175 85 - 120

0.95 0.87 0.62

–

–

5/400

A

1 x 13.5

A

32/7 (three-phase AC motor)

90

1 max. 2 3 min.

2600 2100 1750

120 - 200 85 - 130 65 - 90

–

0.45 0.25 0.17

0.78 0.43 0.30

–

B

1 x 13.5

B

40/3 (single-phase AC motor)

70

1 max. 2 3 min.

2660 2340 1710

145 - 180 95 - 150 70 - 110

0.85 0.75 0.55

–

–

5/400

A

1 x 13.5

A

40/3 (three-phase AC motor)

70

1 max. 2 3 min.

2610 2120 1810

95 - 160 60 - 105 40 -75

–

0.40 0.20 0.15

0.65 0.35 0.25

–

B

1 x 13.5

B

40/7 (single-phase AC motor)

180

1 max. 2 3 min.

2650 2450 2200

250 - 390 220 - 380 200 - 330

1.93 1.88 1.70

–

–

8/400

C

2 x 13.5

C

40/7 (three-phase AC motor)

180

1 max. 2 3 min.

2600 2100 1800

220 - 370 165 - 260 130 - 185

–

0.76 0.47 0.33

1.31 0.81 0.57

–

D

2 x 13.5

D

40/10 (single-phase AC motor)

350

1 max. 2 min.

2850 2500

440 - 650 340 - 620

3.20 3.00

–

–

16/400

E

2 x 13.5

E

40/10 (three-phase AC motor)

350

1 max. 2 3 min.

2800 2500 2200

300 - 585 230 - 465 200 - 365

–

1.17 0.82 0.65

2.02 1.43 1.12

–

D

2 x 13.5

D

40/15 (single-phase AC motor)

570

1 max. 2 min.

2800 2500

615- 945 415- 800

4.57 4.20

–

–

25/400

E

2 x 13.5

E

40/15 (three-phase AC motor)

570

1 max. 2 3 min.

2800 2500 2200

500 - 905 380 - 720 330- 585

–

1.84 1.30 1.05

3.19 2.25 1.82

–

D

2 x 13.5

D

50/7 (single-phase AC motor)

350

1 max. 2 min.

2850 2300

420 - 650 315 - 600

3.20 3.00

–

–

16/400

E

2 x 13.5

E

50/7 (three-phase AC motor)

350

1 max. 2 3 min.

2800 2450 2150

360 - 625 290 - 495 245 - 380

–

1.23 0.87 0.68

2.13 1.51 1.17

–

D

2 x 13.5

D

50/10 (single-phase AC motor)

450

1 max. 2 min.

2700 2500

540 - 860 390 - 800

4.00 3.80

–

–

25/400

E

2 x 13.5

E

50/10 (three-phase AC motor)

450

1 max. 2 3 min.

2700 2300 2000

450 - 880 330 - 680 280 - 500

–

1.73 1.20 0.89

3.00 2.09 1.54

–

D

2 x 13.5

D

50/15 (three-phase AC motor)

1100

1 max. 2 3 min.

2800 1070 - 1600 2650 840 - 1290 2300 720 - 1030

–

3.10 2.25 1.85

5.35 3.90 3.20

–

D

2 x 13.5

D

Potable water circulation

P2 [W]

Heating, Air-conditioning, Cooling

Power Current at Capacitor Motor Threaded Terminal consumption 1~230 V 3~400 V 3~230 V protec- cable con- diagram tion nection

Solar thermal

Stage/speed

Service/Accessories, Systems

Rated power

Switchgears and Control Devices Pump Management Systems

Wilo-TOP-SD...

Always refer to name plate data! Current I: On-site thermal overload settings. Note: 3~230 V only with optional switching plug (accessory)

Wilo Catalogue A1 - Circulating pumps in glandless design

223

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Terminal Diagrams, Motor Data Wilo-TOP-SD Motor data Wilo-TOP-SD...

Rated power

Stage/speed

Power Current at Capacitor Motor Threaded Terminal consumption 1~230 V 3~400 V 3~230 V protec- cable con- diagram tion nection

P2

n

P1

I

–

–

PG

–

[W]

[1/min]

[W]

[A]

>PF/VDB]

–

–

–

65/10 (single-phase AC motor)

570

1 max. 2 min.

2800 2500

830 - 940 690 - 840

4.40 4.20

–

–

25/400

E

2 x 13.5

E

65/10 (three-phase AC motor)

570

1 max. 2 3 min.

2800 2500 2150

620 - 960 480 - 760 400 - 600

–

1.94 1.37 1.08

3.36 2.37 1.88

–

D

2 x 13.5

D

65/13 (three-phase AC motor)

1100

1 max. 2 3 min.

2800 1000 - 1450 2550 810 - 1180 2250 700 - 960

–

2.93 2.10 1.74

5.07 3.64 3.00

–

D

2 x 13.5

D

65/15 (three-phase AC motor)

1300

1 max. 2 3 min.

2850 1170 - 1685 2650 925 - 1425 2400 815 - 1210

–

3.41 2.53 2.18

5.91 4.38 3.78

–

D

2 x 13.5

D

80/7 (single-phase AC motor)

570

1 2

2650 2200

4.80 4.60

–

–

25/400

E

2 x 13.5

E

80/10 (three-phase AC motor)

1100

1 max. 2 3 min.

2800 1270 - 1685 500 1040 - 1390 2150 895 - 1100

–

3.27 2.47 2.00

5.66 4.28 3.46

–

D

2 x 13.5

D

960 - 1030 860 - 920

Always refer to name plate data! Current I: On-site thermal overload settings. Note: 3~230 V only with optional switching plug (accessory)

224

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Dimensions, Weights Wilo-TOP-SD Dimension drawing B

q1

q2

q1

Rp

k1

Heating, Air-conditioning, Cooling

Dimension drawing A

k2

a l1

l0

Pg

l0

b1

m

b1

m

R 1/8

Pg

Pg

R 1/8

a1

G

k1

l1

Permitted installation positions, see Planning Guide

Permitted installation positions, see Planning Guide

Dimension drawing C

Dimension drawing D q2

q1

k1

k2

ØD Ø k L2 Ø k L1 Ød DN

R 1/8

l1

p

l0

a

c

m

M10

b1

Potable water circulation

k2

Pg

Pg Pg

Pg

n x Ø d2

Solar thermal

r

n x Ø d1 R 1/8

18

l

30

30

30

p

50

ØD Øk Ød DN

Dimension drawing F - bracket diagram

18

Dimension drawing E

Service/Accessories, Systems

Permitted installation positions, see Planning Guide

18

50

Switchgears and Control Devices Pump Management Systems

n x Ø dL

Wilo Catalogue A1 - Circulating pumps in glandless design

225

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Dimensions, Weights Wilo-TOP-SD Dimensions, Weights Wilo-TOP-SD...

30/5

Pipe con- Thread nection/ Nominal diameter [Rp/DN]

G

–

–

Rp

11/

Pump dimensions

I0

m

l1

c

a

k1

k2

l

p

r

b1

q2

Dimension drawing

PN 6/10

–

[kg]

–

8.5

A

14.0

B

[mm]

G2

180

105

150

–

34

112

112

–

–

–

92

32/7

32

–

220

115

172

–

34

126

119

–

–

–

99

40/3

40

–

250

135

158 75.0

50

126

133

–

–

–

92

40/7

40

–

250

135

193 75.0

43

150

140

172

40/10

40

–

250

135

217 75.0

64

178

178

40/15

40

–

250

125

258 65.0

75

200

195

50/7

50

–

280

160

224 82.5

62

179

50/10

50

–

280

155

223 82.5

69

50/15

50

–

340

65/10

65

–

65/13

65

–

65/15

65

80/7 (1~) 80/10

4

q1

Weight about

–

–

134 126 –

–

15.0

B

108 18 104 160 160

20.5

C/F

225

132 18 111 173 173

29.5

C/F

225

132 18 119 172 172

40.0

C/F

169

225

132 18 111 173 173

30.5

C/F

198

192

228

157 18 111 183 183

33.5

C/F

180

235 82.5 113 306

296

360

180 20 119 258 258

63.0

C/F

340

185

253 92.5

80

223

209

225

162 18 121 194 194

46.5

C/F

340

185

253 92.5

80

223

209

225

162 18 121 194 194

50.0

C/F

–

340

185

283 92.5

80

223

209

225

162 18 121 194 194

55.5

C/F

80

–

360

205

255

100

95

249

231

240

180 18 121 206 206 54.5/56.0

C/F

80

–

360

205

255

100

94

249

231

240

180 18 121 206 206

C/F

56.0

Note: M10-bore for support-bracket mounting obtainable upon request for types TOP-SD 40/3, TOP-SD 40/7, TOP-SD 40/10, TOP-SD 50/7, TOP-SD 50/10

Flange dimensions Wilo-TOP-SD...

32/7 40/3 40/7 40/10

Flange

Nominal diameter

–

DN

–

–

Combination flange PN 6/10 (flange PN 16 as per DIN 2533) Combination flange PN 6/10 (flange PN 16 as per DIN 2533)

Pump flange dimensions ØD

Ød

Øk Ø kL1/kL2 [mm]

Dimension drawing n x Ø dL n x Ø dL1/dL2

–

[pcs. x mm]

–

32

140

78

90/100

4 x 14/19

D

40

150

88

100/110

4 x 14/19

D

40/15

Combination flange PN 6/10 (flange PN 16, in accordance with EN 1092-2)

40

150

84

100/110

4 x 14/19

D

50/7 50/10

Combination flange PN 6/10 (flange PN 16 as per DIN 2533)

50

165

102

110/125

4 x 14/19

D

50/15

Combination flange PN 6/10 (flange PN 16 as per EN 1092-2)

50

165

99

110/125

4 x 14/19

D

65

185

122

130/145

4 x 14/19

D

Flange PN 6 (as per DIN 2531)

80

190

128

150

4 x 19

E

Flange PN 16 (in accordance with DIN 2533, drilled in accordance with EN 1092-2)

80

200

138

160

8 x 19

E

65/10 65/13 65/15

80/7 (1~) 80/10

Combination flange PN 6/10 (flange PN 16 as per DIN 2533)

n = No. of bolt holes

226

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Heating, Air-conditioning, Cooling

Standard pumps (twin-head pumps)

Wilo Catalogue A1 - Circulating pumps in glandless design

227

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Technical Data Wilo-SE-TW Wilo-SE-TW... 125-N-TW

150-N-TW

200-N-TW

Heating water (In accordance with VDI 2035)

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20% glycol content require rechecking of the pumping data)

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

5.5

4

7

9

16

18

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

– -20 to +130 (in short-term operation 2 h: +140)

–

–

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

–

–

Standard version for operating pressure pmax [bar]

10

6/10

6/10

Special version for operating pressure pmax [bar]

–

–

–

11/4

–

–

Nominal connection diameter DN

–

40

40

Flange for mating flange PN 6, standard version

–

–

–

Mating flange for PN 16 flange, special version

–

–

–

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

•

•

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

•

•

Mains connection 1~ [V], standard version

230

230

230

Mains connection 3~ [V], standard version

–

–

–

Mains connection 3~ [V], with optional switching plug

–

–

–

Mains frequency [Hz]

50

50

50

Pipe connections Screwed connection Rp

Electrical connection

• = available, – = not available

228

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Technical Data Wilo-SE-TW 125-N-TW

150-N-TW

200-N-TW

–

–

–

Emitted interference

EN 61000-6-3

EN 61000-6-3

EN 61000-6-3

Immunity to interference

EN 61000-6-2

EN 61000-6-2

EN 61000-6-2

–

–

–

Protection class

IP 44

IP 44

IP 44

Insulation class

F

F

F

Heating, Air-conditioning, Cooling

Wilo-SE-TW...

Motor/electronics Electromagnetic compatibility

Power electronics

Materials Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250)

Impeller

Grey cast iron (EN-GJL-250)

Potable water circulation

Pump housing

Plastic (PPE, trade name: Noryl)

Shaft

Stainless steel (X46Cr13)

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

0.5

0.5

0.5

95 °C

5

5

5

110 °C

11

11

11

130 °C

24

24

24

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

229

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-SE-TW Wilo-SE 125-N-TW Individual operation

Parallel operation v

v 0

[m/s]

2

1

0

[m/s]

3

2

1

6

6

Wilo-SE 125-N-TW

Wilo-SE 125-N-TW

1~230V - Rp 1¼

1~230V - Rp 1¼ 5

4

4

3

3

+

mi

5

n.

H[m]

)

H[m]

(3

mi ax m

n. (

1

.(

2

3

2

m

)

1

)

(2

)

. (1

(2

ax

)

1

) 0 0

2

4

0,5

0

[l/s]

1,5

10

0

0

[m3/h]

6

1 20

0

2

0

0,5

6

8

1,5

10

0

[lgpm]

Q

4 1

30

20 Q

max.

280

160

240

max. 120

P1[W]

P1[W]

[lgpm]

320

200

min.

80

[m3/h] 2,5 [l/s]

2

200

min.

160 120 80

40

40

0 0

4

2

0

[m3/h]

6

0

4

2

6

[m3/h]

8

Wilo-SE 150-N-TW Individual operation

Parallel operation v

0

1

0,5

v

[m/s]

2

1,5

0

4,0

[m/s]

3

2

1

4,0

Wilo-SE 150-N-TW

Wilo-SE 150-N-TW

1~230V - DN 40

1~230V - DN 40

+

3,2

3,2

m

in

. (3

m

ax

)

2,4

. (1

2,4 H [m]

H [m]

)

(2 ) 1,6

1,6

(2

(1 x.

ma

(3

0,8

)

n.

)

mi

0,8

)

0 0

2

4

0

6

8

1 10

0

3 30

20

0

[m 3/h]

10

2

4

0

[ l/s]

0

[lgpm ]

0

8

[m 3/h]

16 4

25

5

50

Q

[ l/s]

[lgpm ]

Q 360

240

max.

320

200

max.

280 240 P 1 [W]

160 P 1 [W]

12 3

2

1

min.

120 80

min.

200 160 120 80

40

40

0

0

0

230

2

4

6

8

10

[m 3/h]

0

4

8

12

16

[m 3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-SE-TW Wilo-SE 200-N-TW Parallel operation v

v 0

0,5

Heating, Air-conditioning, Cooling

Individual operation 1

1,5

0 7

[m/s]

2

7

1

0,5

1,5

2

2,5

3

4 [m/s]

3,5

Wilo-SE 200-N-TW

Wilo-SE 200-N-TW

1~230 V - DN40

1~230V - DN40

6

6

5

5

+

H [m]

ma

x.

H [m]

4

4

1

3

3

2

2

ma

x.

1

0

min. 0 0 5

min

.1

4 1 10

6

8

1,5 15

20

2 Q

25

10 2,5

30

0 0 0

[m³/h] 3 [l/s] [Igpm]

35

500

400

400

300

max.

200

2

0

500

4 1 10

6

8

10

2 20

12 3

30

Q

40

14 4 50

16 5 60

[m³/h] [l/s]

[Igpm] max.

300

min.

200

min.

100

100 0

2

4

6

8

10

[m³/h]

0 0

2

4

6

8

10

12

14

16

[m³/h]

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

0

2

1

1

P1 [W]

P1 [W]

0

2 0,5

Potable water circulation

2 1

Wilo Catalogue A1 - Circulating pumps in glandless design

231

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Terminal Diagrams, Motor Data Wilo-SE-TW Terminal diagram A/motor protection A

PE

L

N

L

N

Mains connection 1~230 V, 50 Hz Internal protection against unacceptably high winding temperatures Tripping: Internal interruption of motor voltage Reset: Automatic after motor has cooled down Motor data Wilo-SE-TW...

Rated power

Stage/speed

Power consumption

Current

Capacitor

Threaded cable connection

P2

n

P1

I

–

PG

[W]

[1/min]

[W]

[A]

>PF/VDB]

–

125-N-TW

50

1 max. 2 3 min.

2320 1640 1200

100 - 140 75 - 110 55 - 75

0.65 0.55 0.35

3.7/400

1 x 13.5

150-N-TW

70

1 max. 2 3 min.

2320 2340 1710

145 - 180 95 - 150 70 - 110

0.85 0.75 0.55

5/400

1 x 13.5

200-N-TW

100

1 max. 2 3 min.

2880 1410 920

170 - 245 145 - 200 115 - 130

1.20 1.00 0.65

5/400

1 x 13.5

Always refer to name plate data! Current I: On-site thermal overload settings.

232

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Dimensions, Weights Wilo-SE-TW

b5

b4

b5

b1

b2

l0

l0

l2

l1

l1

G

l2

b4

Dimension drawing B Heating, Air-conditioning, Cooling

Dimension drawing A

b1

b2

a1

a2 a1

Potable water circulation

a2

Dimension drawing C

nxØ

DN ØG

Solar thermal

ØC ØD

Dimensions, Weights Pipe connection/Nominal diameter

Thread

Pump dimensions

[Rp/DN]

G

–

–

125-N-TW

Rp 11/4

G2

180

105

92

150

40

112

112

120

150-N-TW

40

-

244

132

92

156

75

126

133

123

200-N-TW

40

-

244

132

92

156

75

126

133

123

107

I0

l1

I2

a1

a2

b1

Weight about b2

b4

b5

Dimension drawing

-

–

[kg]

–

104

7.8

A

107

14.6

B

15.6

B

[mm]

Service/Accessories, Systems

Wilo-SE-TW...

Flange dimensions Nominal diameter

–

DN

–

–

150-N-TW

Flange PN 10 (as per EN 1092)

40

110

150

200-N-TW

Flange PN 10 (as per EN 1092)

40

110

150

Wilo-SE-TW...

Wilo Catalogue A1 - Circulating pumps in glandless design

Pump flange dimensions ØC

ØD

Øg

Dimension drawing nxØ

–

[pcs. x mm]

–

84

4 x 19

C

84

4 x 19

C

[mm]

Switchgears and Control Devices Pump Management Systems

Flange

233

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Technical Data Wilo-DOP

40/100 r

40/160 r

50/100 r

50/160 r

65/125 r

65/160 r

80/125 r

80/160 r

100/160 r

Wilo-DOP...

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

–

–

–

–

Maximum delivery head [m]

3

5.5

3.75

7

5

8

6

8

8

Flow volume max. [m3/h]

19

24

36

36

56

70

70

90

125

Approved fluids (other fluids on request)

Performance

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40°C [°C] Maximum permitted total hardness in potable water circulation systems [°d]

– +20 to +130 (in short-term operation 2 h: +140)

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Standard version for operating pressure pmax [bar]

6

6

6

6

6

6

6

6

6

Special version for operating pressure pmax [bar]

10

10

10

10

10

10

10

10

10

16

16

16

16

16

16

16

16

16

Screwed connection Rp

–

–

–

–

–

–

–

–

–

Nominal connection diameter DN

40

40

50

50

65

65

80

80

100

Flange for mating flange PN 6, standard version

•

•

•

•

•

•

•

•

•

Mating flange for PN 16 flange, special version

•

•

•

•

•

•

•

•

•

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

–

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

•

–

•

•

•

•

•

•

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

–

–

–

Mains supply connection 1~ [V], standard version

230

–

–

–

–

–

–

–

–

Mains supply connection 3~ [V], standard version

400

400

400

400

400

400

400

400

400

Mains connection 3~ [V], special version

230

230

230

230

230

230

230

230

230

Pipe connections

Electrical connection

• = available, – = not available

234

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Technical Data Wilo-DOP

40/160 r

50/100 r

50/160 r

65/125 r

65/160 r

80/125 r

80/160 r

100/160 r

Mains connection 3~ [V], with optional switching plug

–

–

–

–

–

–

–

–

–

Mains frequency [Hz]

50

50

50

50

50

50

50

50

50

–

–

–

–

–

–

–

–

–

Heating, Air-conditioning, Cooling

40/100 r

Wilo-DOP...

Electrical connection (Continued)

Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

–

–

–

–

–

–

–

–

–

Protection class

IP 42

IP 42

IP 42

IP 42

IP 42

IP 42

IP 42

IP 42

IP 42

Insulation class

F

F

F

F

F

F

F

F

F

Potable water circulation

Motor/electronics

Materials Pump housing

Grey cast iron (EN-GJL-250)

Impeller

Grey cast iron EN-GJL200

Plastic (PP - 50% GF)

Shaft

Stainless steel (X46 Cr13) Metal-impregnated carbon Solar thermal

Bearing Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 0.5

0.5

0.5

95°C 110°C 130°C

0.5

0.5

2

5

8

11

21

24

0.5

0.5

3

5

9

11

22

24

0.5

0.5

3

5

3

5

5

9

11

9

11

11

22

24

22

24

24

Service/Accessories, Systems

50°C

Switchgears and Control Devices Pump Management Systems

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

235

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-DOP Wilo-DOP 40/100 r Individual operation

Parallel operation v

0

0,5

v

1,0

1,5

2,0

[m/s]

0

2,0

1,0

3,0

[m/s]

3,0

3,0

Wilo-DOP 40/100 r

Wilo-DOP 40/100 r

DN 40

DN 40

+

2,5

2,5

2,0

2,0 m

ax

)

(2

mi

m

1,5

)

(3

1,0

H[m]

H[m]

.

1,5

.(1 )

(2

)

n.(

ax

mi

1,0

4

(3

n. (4

) )

)

)

0,5

0,5

0 0

2

0

0,5

0

4

6

5

10

15

2,0

20

25

3,0 [l/s]

2,5 30

0

[m3/h]

10

8

1,5

1,0

[lgpm]

35

4

0

1,0

0

Q

200

0

10

12

8

20

30

[m3/h]

16

3,0

2,0

5,0 [l/s]

4,0

40

50

60

[lgpm]

Q

400

max.

320

120

240

P1[ W ]

P1[W ]

max.

160

80

160 min.

min.

80

3 ~ 400 V 1 ~ 230 V

40 0 0

2

4

6

8

[m3/h]

10

3 ~ 400 V 1 ~ 230 V

0 0

12

8

4

[m3/h]

16

Wilo-DOP 40/160 r Individual operation

Parallel operation v

0

0,5

v 1,5

1,0

2,0

0

[m/s]

6

1,0

3,0

2,0

4,0

Wilo-DOP 40/160 r

Wilo-DOP 40/160 r

DN 40

DN 40 5

5

4

4

3

ma

3 x.(

1

(2

2

+

m

H[m]

H[m]

[m/s]

6

)

(3

mi

n.

.(1 )

2

(3

)

)

mi

n.

(4 )

1

ax

)

)

(4 )

1

0

(2

0 0

2

4

0

6

10

0

20

3,0

[m3/h] [l/s]

40

[lgpm]

10

8 2,0

1,0

30

12

0

8

12

16

20

40

6,0

[m3/h] [l/s]

80

[lgpm]

20

4,0

2,0

0

Q

400

4

0

60

24

Q

800

max.

700

300

600

P1[ W ]

P1[ W ]

max.

350

250 200

400 min.

150

0

2

4

6

8

min.

300

100

236

500

10

12

[m3/h]

200 0

4

8

12

16

20

24

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-DOP Wilo-DOP 50/100 r Parallel operation v 0

0,5

Heating, Air-conditioning, Cooling

Individual operation

v 1,5

1,0

2,0

0

[m/s]

4

1,0

3,0

2,0

4,0

[m/s]

4

Wilo-DOP 50/100 r

Wilo-DOP 50/100 r

DN 50

DN 50

+

m

ax

2

.(1

.(1

(2

ax

2

H[m]

3

m

H[m]

3

)

(2

)

) )

(3

(3

)

m

)

in

1 .(4

)

Potable water circulation

in

.(4

m

1

)

0 0

5

0

10

1

2

10

0

20

15 3

30

4

40

5

50

60

0

[m3/h] [l/s]

0

[lgpm ]

10

15

20

4

2 20

0

Q

300

5

0

40

60

250

30

35

80

[m3/h]

10 [l/s]

8 100

120

[lgpm]

Q

600

max.

25 6

max.

500 400

150

P1[W ]

P1[ W ]

200 min.

min.

300

100 200

50 0 0

5

[m3/h]

15

10

100 0

5

20

15

10

25

30

35

[m3/h]

Wilo-DOP 50/160 r Parallel operation v 0

0,5

Solar thermal

Individual operation

v 1,5

1,0

2,0

0

[m/s]

8

1,0

3,0

2,0

4,0

[m/s]

8

Wilo-DOP 50/160 r

Wilo-DOP 50/160 r

DN 50

DN 50

+

ax

.(1

H[m]

m

4

mi

2

4

2

4

0

6

10

0

8

10

2

1 20

12

mi

)

16

4

40

)

n.(

50

60

)

4 )

0

18 [m3/h] 5 [l/s]

0

4

8

0

[lgpm]

12

20

0

16

20

4

2 40

24

28

6 60

Q

700

1

)

(3

2

14

3 30

.(

(2

)

0 0

ax

)

(3

n.(

m

4

)

(2

Service/Accessories, Systems

6

H[m]

6

32

8

80

100

120

36 [m3/h] 10 [l/s] [lgpm]

Q max.

max.

1200

Switchgears and Control Devices Pump Management Systems

600

P1[ W]

P1[W]

1000 500 400

800 min.

min.

600

300

400

200 0

2

4

6

8

10

12

14

Wilo Catalogue A1 - Circulating pumps in glandless design

16

[m3/h]

0

4

8

12

16

20

24

28

32

[m3/h]

237

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-DOP Wilo-DOP 65/125 r Individual operation

Parallel operation v

0

0,5

v 1,5

1,0

0

[m/s]

5

1,0

3,0

2,0

[m/s]

5

Wilo-DOP 65/125 r

Wilo-DOP 65/125 r

DN 65

DN 65 4

+

4

H[m]

m

3 ax .(1

)

(2

2 mi

2

.(1

) )

(3

mi n.

)

4

in

(2

)

(3

n.(

m

H[m]

3

)

(4

)

)

1

1

0 0 0

5

10

1 20

0

15 3

2

20

4

5

40

6

60

0

25

[m3/h]

7

[l/s]

0

[lgpm]

0

80

0

Q

600

10

20

2

30 6

4 40

40

8

80

[m3/h]

50

10

12

120

[l/s]

14

160

[lgpm]

Q

1200 max.

max.

1050

500

750

min.

300

P1[W]

P1[W ]

900 400

200

min.

600 450

100 0

5

20

15

10

300

[m3/h]

25

0

10

40

30

20

[m3/h]

50

Wilo-DOP 65/160 r Individual operation

Parallel operation v

0

0,5

1,0

v 2,0

1,5

2,5

0

[m/s]

1,0

4,0

3,0

2,0

[m/s]

Wilo-DOP 65/160 r

Wilo-DOP 65/160 r 8

5,0

DN 65

8

DN 65

+ 6

6

x.(

H[m]

H[m]

ma

1 )

4

ma

(2 )

(3

mi

n.(

mi

2

5

0

10

20

15

20

4

2 40

25

30

6

35

8

80

60

10

)

4

120

100

0

[m3/h]

0

[l/s]

0

[lgpm]

0

Q

1000

n.(

)

0 0

)

(3 )

4 )

0

1 )

(2

2

x.(

4

20

10 4 40

30

40

50

8 80

60

12 160

120

70

16

[m3/h] [l/s]

20 240

200

[lgpm]

Q

2000

max.

max.

1500 P1[ W ]

P1[ W]

800

600 min.

min.

1000

400

200

500 0

238

5

10

15

20

25

30

35

[m3/h]

0

10

20

30

40

50

60

70

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-DOP Wilo-DOP 80/125 r

0

Parallel operation v 1,0

0,5

1,5

0

[m/s]

6

v 2,0

1,0

3,0

[m/s]

6

Wilo-DOP 80/125 r

Wilo-DOP 80/125 r DN 80

DN 80 5

+

5

4 m

3

ax

H[m]

4

.(1

(3

mi

n.(

ax

.(1 )

(2

)

(2

2

m

3 (3

) )

m

2

4

in

)

) )

.(4 )

1

1

0 0

5

0

10

15

20

0

20

4

2

25

30

6

40

80

60

35

8

10 120

100

0

[m3/h]

0

10

0

[l/s] [lgpm]

20

30

40

40

8

4

0

Q

800

Potable water circulation

H[m]

Heating, Air-conditioning, Cooling

Individual operation

50

60

12

80

160

120

[m3/h] [l/s]

70

16

20 240

200

[lgpm]

Q

1500

max.

max.

1250 P1[W ]

P1[ W]

600

min.

1000 min.

400 750

200 0

5

20

15

10

25

30

35

500

[m3/h]

0

10

30

20

40

50

60

70

[m3/h]

Wilo-DOP 80/160 r Parallel operation v 0

0,5

v 2,0

1,5

1,0

Solar thermal

Individual operation

0

[m/s]

9

1,0

4,0

3,0

2,0

[m/s]

9

Wilo-DOP 80/160 r

Wilo-DOP 80/160 r

DN 80

DN 80

+ 6

H[m]

(2

ax

m

ax

.(1

.(1

H[m]

m

) )

(2

m

m

)

in .(4

3

in

)

.(4

)

)

0 0

10

5

0 25

0

20

15

25

5

2,5 50

30 7,5

35

40

10

100

75

125

150

0

[m3/h] 12,5 [l/s]

0

[lgpm]

20

30

50

40

100

70

15

250

[m3/h]

80

20

200

150

25 300

[l/s] [lgpm]

Q

2800

max.

60

50

10

5

0

max.

2400

1000

Switchgears and Control Devices Pump Management Systems

1200

2000 min .

P1[W]

P1[ W ]

10

0

Q

1400

) )

(3

(3

3

Service/Accessories, Systems

6

800 600

min.

1600 1200

400 0

5

10

15

20

25

30

35

Wilo Catalogue A1 - Circulating pumps in glandless design

40

[m3/h]

800 0

10

20

30

40

50

60

70

80

[m3/h]

239

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Pump curves Wilo-DOP Wilo-DOP 100/160 r Individual operation

Parallel operation v

0

0,5

v 1,5

1,0

0

[m/s]

8

1,0

3,0

2,0

[m/s]

8

Wilo-DOP 100/160 r

Wilo-DOP 100/160 r

DN 100

DN 100

+ 6

6

x.(

ma

1 )

(2

4

H[m]

H[m]

ma

4

)

2

in

4

2

0 20

10

0

30

40

5

50

10 100

50

0

60 15

150

200

[lgpm]

20

0

5

40 10

60

80

15

20

200

100

100 25

300

[m3/h]

120 30

35

400

[l/s] [lgpm]

Q

3600

max.

max.

3200

1400

2800 P1[W ]

P1[W ]

0

0

1600

1200 min.

1000

2400 min.

2000

800

1600

600

1200

0

240

)

0

[m3/h] [l/s]

Q

1800

)

.(

)

0

)

(3

m

)

in .(4

1

)

(3

m

x.(

(2

10

20

30

40

50

60

[m3/h]

0

20

40

60

80

100

120

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Terminal Diagrams Wilo-DOP

L1 N

L1 L2 L3

L N WSK C1 C2 Mains connection 1~230 V, 50 Hz With mounted capacitor WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622 tripping unit or other Wilo AS and CR systems switchgears/control devices with WSK connection option Tripping: Reset:

External tripping at switchgears/control devices Manual reset at switchgears/control devices necessary

PE

L1 L2 L3 15 10 11 WSK

Mains connection 3~400 V, 50 Hz WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622, C-SK tripping unit or other Wilo AS and CR systems switchgears/control devices with WSK connection option Note: Wilo-C-SK suitable only for 3~400 V and fluid temperature to max. 110 °C. Tripping: External tripping at switchgears/control devices Reset: Manual reset at switchgears/control devices necessary (circuit diagram with SK 602/SK 622, see “Service/Accessories”)

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

(circuit diagram with SK 602/SK 622, see “Service/Accessories”)

Heating, Air-conditioning, Cooling

PE

Terminal diagram B/motor protection B

Potable water circulation

Terminal diagram A/motor protection A

Wilo Catalogue A1 - Circulating pumps in glandless design

241

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Motor Data Wilo-DOP Motor data Wilo-DOP...

Rated power

Stage/ speed

Power Current at consumption 1~230 V 3~400 V 3~230 V (special motor)

Capacitor

Motor Threaded proteccable tion connection

Terminal diagram

P2

n

P1

I

–

–

PG

–

[W]

[1/min]

[W]

[A]

>PF/VDB]

–

–

–

40/100 r (single-phase AC motor)

74 57 41 30

1300 1200 1150 1100

155 - 200 140 - 190 120 - 175 105 - 155

1.10 1.05 0.95 0.85

–

–

4/400

A

11

A

40/100 r (three-phase AC motor)

80 58 44 31

1300 1200 1150 1000

105 - 170 85 - 140 65 - 110 50 - 85

–

0.53 0.38 0.28 0.22

0.92 0.66 0.48 0.38

–

B

11

B

40/160 r (three-phase AC motor)

164 112 70 48

1300 1150 1050 850

200 - 365 180 - 320 155 - 260 125 - 185

–

0.90 0.75 0.60 0.45

1.56 1.30 1.04 0.78

–

B

13.5

B

50/100 r (three-phase AC motor)

135 102 70 48

1350 1300 1200 1100

140 - 290 115 - 260 95 - 220 80 - 165

–

0.90 0.75 0.60 0.45

1.56 1.30 1.04 0.78

–

B

13.5

B

50/160 r (three-phase AC motor)

335 265 190 130

1400 1300 1200 1100

310 - 635 285 - 585 255 - 490 220 - 395

–

1.60 1.30 1.10 0.80

2.77 2.25 1.90 1.40

–

B

13.5

B

65/125 r (three-phase AC motor)

265 235 185 130

1400 1300 1200 1100

280 - 580 255 - 530 220 - 450 190 - 370

–

1.60 1.30 1.10 0.80

2.80 2.25 1.90 1.40

–

B

13.5

B

65/160 r (three-phase AC motor)

560 420 280 200

1300 1200 1050 950

470 - 970 430 - 880 385 - 715 340 - 560

–

2.20 1.90 1.50 1.20

3.80 3.30 2.60 2.10

–

B

13.5

B

80/125 r (three-phase AC motor)

430 350 270 200

1350 1300 1150 1050

405 - 745 360 - 685 320 - 585 290 - 490

–

2.2 1.9 1.5 1.2

3.8 3.3 2.6 2.1

–

B

13.5

B

80/160 r (three-phase AC motor)

810 690 530 370

1400 1350 1250 1100

645 - 1330 590 - 1260 540 - 1140 495 - 930

–

3.2 2.8 2.5 2.2

5.5 4.8 4.3 3.8

–

B

13.5

B

100/160 r (three-phase AC motor)

1080 920 720 520

1400 1350 1300 1200

900 - 1650 800 - 1500 750 - 1330 650 - 1100

–

4.0 3.6 3.1 2.7

6.9 6.2 5.4 4.7

–

B

13.5

B

Always refer to name plate data! Current I: On-site thermal overload settings.

242

Subject to change without prior notice 09/2006 WILO AG

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Dimensions, weights Wilo-DOP Dimension drawing B Heating, Air-conditioning, Cooling

Dimension drawing A

P

Pg

c M 10

Pg

k2

k1

L

R 1/8

R 1/8

R 1/8

R 1/8

k1

k2 l1

a m

r

l1

a

Potable water circulation

l0

m l0

Permitted installation positions, see Planning Guide

Permitted installation positions, see Planning Guide

Dimension drawing C

Dimension drawing D

30

Solar thermal

30

50

30

p

50

18

18

l

ØD Øk Ød DN

18

n x Ø dL

Dimensions, Weights

DN

Pump dimensions I0

m

l1

c

–

a

k1

Weight about Dimension drawing k2

l

p

r

[mm]

PN 6/10

–

[kg]

–

40/100 r

40

250

135

176

–

68

152

146

–

–

–

19.5/20.5

A

40/160 r

40

320

170

226

80

68

210

217

220

152

16

41.5/42.5

B/D

50/100 r

50

280

150

210

–

70

168

157

–

–

–

25.5/27.5

A

50/160 r

50

340

185

258

85

69

226

217

228

157

18

54.5/55.5

B/D

65/125 r

65

340

185

265

105

83

239

222

225

162

18

57.5/58.5

B/D

65/160 r

65

340

185

265

105

83

239

222

225

162

18

56.5/60.5

B/D

80/125 r

80

360

192

269

115

94

252

232

240

180

18

61.5/63.5

B/D

80/160 r

80

360

192

288

115

94

252

232

240

180

18

71.5/72.5

B/D

100/160 r

100

395

219

288

115

113

274

250

270

197

18

90.5/92.0

B/D

Wilo Catalogue A1 - Circulating pumps in glandless design

Service/Accessories, Systems

Pipe connection/ Nominal diameter

Switchgears and Control Devices Pump Management Systems

Wilo-DOP...

243

Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps)

Dimensions, weights Wilo-DOP Flange dimensions Wilo-DOP...

40/100 r 40/160 r

50/100 r 50/160 r

65/125 r 65/160 r

80/125 r 80/160 r

100/160 r

Flange

Pipe connection/ Nominal diameter

–

DN

–

–

Pump flange dimensions ØD

Ød

Øk

[mm]

Dimension drawing n x Ø dL

–

[pcs. x mm]

–

Flange PN 6 (as per DIN 2531)

40

130

80

100

4 x 14

C

Flange PN 16 (as per DIN 2533, drilled in accordance with EN 1092-2)

40

150

88

110

4 x 19

C

Flange PN 6 (as per DIN 2531)

50

140

90

110

4 x 14

C

Flange PN 16 (as per DIN 2533 drilled in accordance with EN 1092-2)

50

165

102

125

4 x 19

C

Flange PN 6 (as per DIN 2531)

65

160

110

130

4 x 14

C

Flange PN 16 (as per DIN 2533 drilled in accordance with EN 1092-2)

65

185

122

145

4 x 19

C

Flange PN 6 (as per DIN 2531)

80

190

128

150

4 x 19

C

Flange PN 16 (as per DIN 2533 drilled in accordance with EN 1092-2)

80

200

138

160

8 x 19

C

Flange PN 6 (as per DIN 2531)

100

210

148

170

4 x 19

C

Flange PN 16 (as per DIN 2533, drilled in accordance with EN 1092-2)

100

220

158

180

8 x 19

C

n = No. of bolt holes

244

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Contents

246

Wilo-Stratos ECO-Z

250

Equipment/Function

248

Technical Data

250

Pump Curves

252

Terminal Diagrams, Motor Data

253

Dimensions, Weights

254

248

Technical Data

256

Pump Curves

258

Terminal Diagrams, Motor Data

261

Dimensions, Weights

262 264

Equipment/Function

264

Technical Data

266

Pump Curves

268

Terminal Diagrams, Motor Data

269

Dimensions, Weights

270

Wilo-Star-Z, TOP-Z, VeroLine-IP-Z Series overview Wilo-Star-Z (CircoStar)

272 272 278

Equipment/Function

274

Technical Data

278

Pump Curves

282

Terminal diagram, motor data

284

Dimensions, Weights

285

Wilo-TOP-Z

288

Equipment/Function

274

Technical Data

288

Pump Curves

290

Terminal diagram, motor data

294

Dimensions, Weights

296

Wilo-VeroLine-IP-Z

Potable water circulation

Equipment/Function

Wilo-Stratos-ZD

Wilo Catalogue A1 - Circulating pumps in glandless design

256

Solar thermal

Wilo-Stratos-Z

Standard Pumps

246

Series overview

Service/Accessories, Systems

Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD

Switchgears and Control Devices Pump Management Systems

High-Efficiency Pumps

Heating, Air-conditioning, Cooling

Potable water circulation

298

Equipment/Function

274

Technical Data

298

Pump Curves

300

Terminal diagram, motor data

301

Dimensions, Weights

302

245

Potable water circulation High-efficiency pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD

H [m]

Series: Wilo-Stratos ECO-Z

5

Wilo-Stratos ECO-Z

BMS

25/

1-5

4 3 2 1

n: -5 ansio 1 s exp O-Z 25/ e i r e C S E s o Strat S design in BM

0 0

0,5

1

1,5

2

2,5 Q[m³/h]

> Single-head pumps: • Electronically controlled circulating pumps with screwed connection > Applications: • All versions of potable water circulation systems > Special features: • Can be connected to building automation devices in Version …BMS (with Building Management System)

Series: Wilo-Stratos-Z > Single-head pumps: • Electronically controlled circulating pumps with screwed or flanged connection > Application: • Potable water circulation systems of all kinds, hot-water heating systems of all kinds, air conditioning, closed cooling circuits, industrial circulating systems

Series: Wilo-Stratos-ZD > Twin-head pumps: • Electronically controlled circulating pumps with flanged connection > Application: • Potable water circulation systems of all kinds, hot-water heating systems of all kinds, air conditioning, closed cooling circuits, industrial circulating systems

246

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation High-efficiency pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data:. . . . • Dimensions, Weights: . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . .

Page: 6/29 248 250 252 253 254 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data:. . . . • Dimensions, Weights: . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6/22 248 256 258 261 262 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data:. . . . • Dimensions, Weights: . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6/22 248 266 268 269 270 325 351

Potable water circulation

> Product advantages: • Corrosion-resistant pump housing in red bronze for systems where oxygen entry is possible • Thermal insulation as standard • Automatic adjustment of the pump performance in potable water circulation systems where the flow-rate is variable • Optimal handling through front operation, variable installation positions • automatic setback mode (Autopilot) • Minimum electrical power consumption: only 5.8 W • Very high starting torque for secure starting

Heating, Air-conditioning, Cooling

Series: Wilo-Stratos ECO-Z

> Product advantages: • Graphical pumps display with rotatable view • Combination flange PN 6/PN 10 (for DN 40 to DN 50) • System expansion through retrofittable communication modules LON, PLR, DP, etc. • Thermal insulation as standard • Corrosion-resistant pump housing in red bronze for systems where oxygen entry is possible • Automatic adjustment of the pump performance in variable flow-rate potable water circulation systems with thermostatically controlled line shutoff valves • Manual control mode allows the pump performance to be ideally adjusted to the system for constant volumetric-flow potable water circulation systems

Solar thermal

Series: Wilo-Stratos-Z

421

421

Switchgears and Control Devices Pump Management Systems

> Product advantages: • Graphical pumps display with rotatable view • Combination flange PN 6/PN 10 (for DN 32 to DN 40) • System expansion through retrofittable communication modules LON, PLR, DP, etc. • Automatic adjustment of the pump performance in variable flow-rate potable water circulation systems with thermostatically controlled line shutoff valves • Manual control mode allows the pump performance to be ideally adjusted to the system for constant volumetric-flow potable water circulation systems • Integrable twin-head pump management via retrofitted IF-Modul • Main/standby operation with fault-dependent switchover • Efficiency-optimised peak-load operation

Service/Accessories, Systems

Series: Wilo-Stratos-ZD

Wilo Catalogue A1 - Circulating pumps in glandless design

247

Potable water circulation High-efficiency pumps (single-head pumps)

Equipment/Function Stratos-ECO-Z/ECO-Z BMS, Stratos-Z Wilo-Stratos ECO-Z

Wilo-Stratos-Z

Speed-stage switching

–

–

Manual control mode (n=constant)

•

Operating modes

(only Stratos ECO-Z...-BMS) 'p-c for constant differential pressure

• (only Stratos ECO-Z...-BMS)

'p-v for variable differential pressure

•

'p-T for temperature-prompted differential pressure

–

• • • •

Manual functions Setting the operating mode

• (only Stratos ECO-Z...-BMS)

Setting the differential-pressure setpoint Setting to “Autopilot” (automatic setback mode) Setting the pump to ON/OFF

• • • (only Stratos ECO-Z...-BMS)

Setting the speed (manual setting mode)

•

• • • •

(only Stratos ECO-Z...-BMS)

•

–

–

Stepless power adjustment depending on the operating mode

•

•

“Autopilot” automatic setback mode

• • •

Safety control

• • • •

–

Full motor protection with integrated trip electronics

–

•

Setting the speed stages Automatic functions

Deblocking function Soft start

External control functions Control input “Overriding Off” Control input “Overriding Min”

•

•

(only Stratos ECO-Z...-BMS)

Possible with Stratos IF-Modul (accessory)

–

• Possible with Stratos IF-Modul (accessory)

Control input “Analogue in 0- 10 V” (remote speed adjustment)

•

•

(only Stratos ECO-Z...-BMS)

Possible with Stratos IF-Modul (accessory)

Control input “Analogue in 0- 10 V” (remote setpoint adjustment)

•

•

(only Stratos ECO-Z...-BMS)

Possible with Stratos IF-Modul (accessory)

–

–

Signal and display functions Single/collective fault signal (potential-free NC contact) Collective fault signal (potential-free NC contact)

• (only Stratos ECO-Z...-BMS)

Individual run signal (potential-free NO contact)

–

• • Possible with Stratos IF-Modul (accessory)

• = available, – = not available

248

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation High-efficiency pumps (single-head pumps)

Equipment/Function Stratos-ECO-Z/ECO-Z BMS, Stratos-Z Wilo-Stratos ECO-Z

Wilo-Stratos-Z

–

–

Thermal winding contact (WSK, potential-free NC contact) Fault light

• (only Stratos ECO-Z...-BMS)

•

Direction-of-rotation telltale lamp

–

–

LC display for showing pump data and fault codes

–

•

–

•

Heating, Air-conditioning, Cooling

Signal and display functions (Continued)

Data exchange

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules Serial digital LON interface for connection to a LONWORKS network

–

•

Potable water circulation

Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor)

Possible with Stratos IF-Modul (accessory) –

• Possible with Stratos IF-Modul (accessory)

Twin-head pump management (twin-head pump or 2 single-head pumps) Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

–

Addition operation (efficiency-optimised peak-load cut-in and out)

–

• Various combinations with Stratos IF-Modul (accessory) possible

• Various combinations with Stratos IF-Modul (accessory) possible

Equipment/Scope of delivery (threaded pipe union pumps with P2 d 100 W)

Double switchover valve in pump housing

–

–

Cable entry possible on both sides

• •

–

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

–

–

Plug-in slot for optional expansion with WiloIF-Moduls

–

•

• • • •

–

Including washers for flange bolts (for connections with nominal connection diameters DN 32 mm - DN 65 mm)

–

•

Including 1.8 m power cable with grounding plug

–

–

Integrated non-return valve

–

–

Integrated ball shutoff valve

–

–

Including time switch

–

–

Blocking current-proof motor Including seals for threaded connection (loose) Including installation and operating instructions Including thermal insulation

–

Service/Accessories, Systems

Wilo quick connection with spring clips

Solar thermal

•

•

• • •

Switchgears and Control Devices Pump Management Systems

Wrench attachment point on pump body

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

249

Potable water circulation High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos ECO-Z Wilo-Stratos ECO-Z... 25/1-5 25/1-5 BMS Approved fluids (other fluids on request) Heating water (In accordance with VDI 2035)

–

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

–

Potable water and water for food businesses in accordance with TrinkwV 2001

•

Performance Maximum delivery head [m] Flow volume max. [m3/h]

5 2,5

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] at max. ambient temperature +40 °C in shortterm operation 2 h [°C]

– –

+15 to +65 –

Maximum permissible total hardness in potable water- circulation systems [°d]

20

Standard version with nominal pressure, p max [bar]

10

Special version with nominal pressure, pmax [bar]

–

Pipe connections Screwed connection Rp

1

Nominal connection diameter flange DN

25

Flange for mating flange PN 6, standard version

–

Flange for mating flange PN 16, special version

–

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

Support-bracket mounting (with horizontal shaft only), standard version

–

Support-bracket mounting (with horizontal shaft only), special version

–

Electrical connection Mains supply connection 1~ [V], standard version

230

Mains connection 3~ [V], standard version

–

Mains connection 3~ [V], with optional switching plug

–

Mains frequency [Hz]

50

• = available, – = not available

250

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos ECO-Z Wilo-Stratos ECO-Z...

Heating, Air-conditioning, Cooling

25/1-5 25/1-5 BMS Motor/electronics Electromagnetic compatibility

EN 61800-3

Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

Pulse-pack control

Protection class

IP 44

Insulation class

F

Pump housing

Potable water circulation

Materials Red bronze (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001

Impeller

Polypropylene

Shaft

Stainless steel

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C

0,5

95 °C

3,0

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

251

Potable water circulation High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos ECO-Z Wilo-Stratos ECO-Z 25/1-5 'p-v (variable) 0

0,2

0,4

0,6

1,0

0,8

1,2

1,4

[m/s]

6

Wilo-Stratos ECO-Z 25/1-5 1 ~ 230 V - Rp 1 5

p-v

H [m]

4

3

2

.

max

1

min.

0 0 0

0,5

0

2

1

2

1,5 0,4

0,2 4

[m³/h] [l/s]

8

[lgpm]

6

Q

70

2,5 0,6

60 P1 [W]

50

max.

40

2

30 20

3m

4m

5

m

m

1m

min.

10 0 0

1,5

1

0,5

[m³/h]

2,5

2

Wilo-Stratos ECO-Z 25/1-5 BMS

Wilo-Stratos ECO-Z 25/1-5 BMS

'p-c (constant) 0 6

0,2

0,4 0,2

0

'p-v (variable) 0,6

1,0

0,8

0,4

0,6

1,2 0,8

1,4 Rp 1 Rp 1¼

0

[m/s] 6

Wilo-Stratos ECO-Z-BMS

0,2

0,4 0,2

0

0,6

0,6

1,4 Rp 1 Rp 1¼

[m/s]

1 ~ 230 V - Rp 1/ Rp 1¼ 5

p-v

4

m

H [m]

4

3

. ax

H [m]

1,2 0,8

Wilo-Stratos ECO-Z-BMS

1 ~ 230 V - Rp 1/ Rp 1¼ p-c

5

1,0

0,8

0,4

2

3

2

.

max

1

1

min.

0 0 0

0,5

0

2

1

2

1,5 0,4

0,2 4

Q

70

6

2,5 0,6

[m³/h] [l/s]

8

[lgpm]

40

0

2

1

2

1,5 0,4

0,2

50

3m

4m

2

30 5

P1 [W]

P1 [W]

max.

m

m

1m

4

0,5

1

1,5

max.

40

Q

6

5

2,5 0,6

[m³/h] [l/s]

8

[lgpm]

2,5

[m³/h]

0 0

m

m

1m min.

10 2

3m

4m

2

30 20

min.

10

252

0,5

60

50

0 0

0 0 0 70

60

20

min.

0,5

1

1,5

2

2,5

[m³/h]

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation High-efficiency pumps (single-head pumps)

Terminal diagrams, motor data Wilo-Stratos ECO-Z

Heating, Air-conditioning, Cooling

Terminal diagram

Single-phase AC motor (EM), 2-pole, 1~230 V, 50 Hz

Wilo-Stratos ECO-Z...

Speed

Power consumption

Current max.

Motor protection

Threaded cable connection

p1

I

-

PG

[W]

[A]

-

-

25/1-5

1400 - 3500

5.8 - 59

0,46

not necessary (blocking current-proof)

1 x 11

25/1-5 BMS

1400 - 3500

5.8 - 59

0,46

not necessary (blocking current-proof)

1x7 1x9 1 x 11

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

[1/min]

Potable water circulation

Motor data

Wilo Catalogue A1 - Circulating pumps in glandless design

253

Potable water circulation High-efficiency pumps (single-head pumps)

Dimensions, weights Wilo-Stratos ECO-Z Dimension drawing b1 b5

G

I0

b4

l3

b3

I4

a2

b2

I5

I1

a

Dimensions, Weights Wilo-Stratos ECO-Z...

254

Pipe connection

Thread

Rp

G

Dimensions l0

l1

l3

l4

l5

a

a2

Weight about b1

b2

b3

b4

b5

-

-

25/1-5

1

1 1/2

180

96

90

78

50

60

[mm] 32.5

133

93.5

69

73

69

[kg] 2.8

25/1-5 BMS

1

1 1/2

180

96

90

78

50

60

32.5

185

93.5

78

73

94

2.8

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Potable water circulation

High-efficiency pumps (single-head pumps)

Wilo Catalogue A1 - Circulating pumps in glandless design

255

Potable water circulation High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos-Z Wilo-Stratos-Z… 25/1-8

30/1-8

30/1-12

40/1-8

40/1-12

50/1-9

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

•

•

•

•

Approved fluids (other fluids on request)

•

Potable water and water for food businesses in accordance with TrinkwV 2001

(excluding pumps in grey cast iron)

Performance Maximum delivery head [m]

7

7

11

8

12

9

Flow volume max. [m3/h]

8

8

10

13

21

24

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] at max. ambient temperature +40 °C in shortterm operation 2 h [°C]

– - 10 to + 110

0 to +80

0 to +80

0 to +80

0 to +80

0 to +80

0 to +80

–

–

–

–

–

–

20

20

20

20

20

20

6/10

6/10

6/10

6/10

6/10

6/10

16

16

16

16

16

16

Screwed connection Rp

1

11/4

11/4

–

–

–

Nominal connection diameter flange DN

–

–

–

40

40

50

Flange for mating flange PN 6, standard version

–

–

–

–

–

–

Flange for mating flange PN 16, special version

–

–

–

•

•

•

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

–

–

•

•

•

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

230

Mains connection 3~ [V], standard version

230

230

230

230

230

230

–

–

–

–

–

–

50/60

50/60

50/60

50/60

50/60

50/60

Maximum permissible total hardness in potable water- circulation systems [°d] Standard version with nominal pressure, p max [bar] Special version with nominal pressure, pmax [bar] Pipe connections

Electrical connection

Mains connection 3~ [V], with optional switching plug Mains frequency [Hz] • = available, – = not available

256

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos-Z Wilo-Stratos-Z… 25/1-8

30/1-8

30/1-12

40/1-8

40/1-12

50/1-9

Electromagnetic compatibility

Heating, Air-conditioning, Cooling

Motor/electronics EN 61800-3

Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

Frequency converter

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

F

Materials Red bronze (CC 491K) in Red bronze (CC 491K) as per Red bronze (CC 491K) as per accordance with DIN EN 1982, DIN EN 1982, in accordance DIN EN 1982, in accordance in accordance with with TrinkwV 2001 with TrinkwV 2001 TrinkwV 2001 –

Grey cast iron (EN-GJL-250)

Impeller

Potable water circulation

Pump housing

–

Fibreglass-reinforced PPS

Shaft

Stainless steel (X39CrMo17-1)

Bearing

Epoxy-impregnated carbon

50 °C

3

3

3

3

5

5

95 °C

10

10

10

10

12

12

110 °C

16

16

16

16

18

18 Solar thermal

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

257

Potable water circulation High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos-Z Wilo-Stratos-Z 25/1-8, 30/1-8 'p-c (constant) 0 8

0,5

'p-v (variable)

1

0

1,5

0,5

v 2,5

2

1

1,5

4 Rp 1 2,5 Rp 1 ¼

2

0

[m/s] 8

Wilo-Stratos-Z 25/1-8 Wilo-Stratos-Z 30/1-8

7

0,5

0

1

1,5

0,5

1

5 H [m]

5 m

ax

4 Rp 1 2,5 Rp 1¼

2

1 ~ 230 V - Rp 1 / Rp 1 ¼

4

m

ax

.

. 3

3

2

2 min.

1

1

0

0

2 0,5

3

4

5

6

7 2

1,5

1 10

60 40 20 0

1

2

3

4

4

5

6

7

8 [m³/h] [l/s]

2

1,5

1 10

[lgpm]

20

Q

max.

100 P1 [W]

80

3

120

7m 6m 5m 4m 3m 2m 1m min.

.

x ma

100

2 0,5

140

max.

120

1

0

[lgpm]

20

Q

0 0

8 [m³/h] [l/s]

m

1

7

0 0 0

P1 [W]

min

.

140

0

[m/s]

Wilo-Stratos-Z 25/1-8 Wilo-Stratos-Z 30/1-8 v p-

6

3,5

3

1,5

7

6

4

v 2,5

2

1 ~ 230 V - Rp 1 / Rp 1 ¼

c p-

H [m]

3,5

3

6m m 5 4m 3m 2m

80 60 40

min.

20 0

5

6

7

8 [m³/h]

0

1

2

3

4

1

1,5

5

6

7

8 [m³/h]

Wilo-Stratos-Z 30/1-12 'p-c (constant) 0

0,5

'p-v (variable) 1

v 2

1,5

2,5

3

3,5

0

[m/s]

14

0,5

v 2

Wilo-Stratos-Z 30/1-12

p-

c

v

H [m]

8

H [m]

8

m

ax

.

6

m

ax

.

6

4

4

min.

2

0 0

2 0,5

4 1

6

8

1,5

2

20

10

0

min

2

10 2,5

0

[m³/h] 3 [l/s] [lgpm]

30

.

0 0

2 0,5

4 1

6 1,5

max.

10 2,5

[m³/h] 3 [l/s] [lgpm]

30 Q

350

300

8 2

20

10

0

Q

350

max.

300

x.

200

10 m

8m

250

4m

6m

P1 [W]

ma

250

P1 [W]

[m/s]

10

p-

150 100 50

258

3,5

1 ~ 230 V - Rp 1 ¼

12

10

0

3

Wilo-Stratos-Z 30/1-12

1 ~ 230 V - Rp 1 ¼

12

0

2,5

14

2

4

6

10

m

4m

6m

8m

150 100

2m min.

1m 0

200

50 8

10

[m³/h]

0

min.

0

2

4

6

8

10

[m³/h]

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos-Z Wilo-Stratos-Z 40/1-8 'p-v (variable) v 0

0,5

1

v

1,5

2

9

2,5

3

0

[m/s]

1 ~ 230 V - DN 40

7

0,5

1

1,5

2

9

Wilo-Stratos-Z 40/1-8

8

2,5

7

p-

p-

v

5

m

H [m]

ax

.

4

5

m

ax

.

4 3

2

2

Potable water circulation

H [m]

6

3

min

min

.

.

1

1 0 0

2 0,5

4

6

1

1,5

10 2,5

20

10

0

8 2

12 3,5

3

30 Q

350

0

14 [m³/h] 4 [l/s] 50 [lgpm]

40

4m

6 1,5

8 2,5

20

10

10

2

12 3,5

3

30 Q

14 [m³/h] 4 [l/s] 50 [lgpm]

40

max.

250

3m

P1 [W]

5m

6m

7m

200 150

2m

100 50 4

6

7m

200

50

8

6m

5m

4m

3m

150 100

min.

1m 2

4 1

300

.

0

2 0,5

0

max

250

0 0

350

max.

300

P1 [W]

[m/s]

1 ~ 230 V - DN 40

c

0

3

Wilo-Stratos-Z 40/1-8

8

6

0

Heating, Air-conditioning, Cooling

'p-c (constant)

10

12

0

14 [m³/h]

min. 0

2

4

6

8

10

12

14 [m³/h]

'p-c (constant)

'p-v (variable) v

0

1

v

2

3

0

[m/s]

14

1

2

3

Wilo-Stratos-Z 40/1-12

Wilo-Stratos-Z 40/1-12

1 ~ 230 V - DN 40

1 ~ 230 V - DN 40

12

10

p-

c

p-

ma

6

6

4

4

min.

x.

12

14 4

3 30

40 Q max.

50

16

18 5

300 200

0

[m³/h] [l/s] 70 [lgpm]

60

0 0

2

4 1

6 20

10

0

8

12 3

30

40 Q

14 4 50

16

18 5

[m³/h] [l/s] 70 [lgpm]

60

max.

400

100

10

2

500

m 12 1 m m 1 0 1 9m 8m m 7 6m 5mm 4 m 3 2m

ma

400

10

m

8 2

20

10

0

6

min.

300

12

4 1

P1 [W]

2

x.

2

500

P1 [W]

H [m]

H [m]

x.

0 0

v

8

ma

m 11 10 m m 9 8m 7m m 6 m 5 m 4

4

6

200

Switchgears and Control Devices Pump Management Systems

8

2

Service/Accessories, Systems

10

0

[m/s]

14

12

0

Solar thermal

Wilo-Stratos-Z 40/1-12

100 0

2

4

min.

min.

1m 6

8

10

12

14

16

Wilo Catalogue A1 - Circulating pumps in glandless design

18

[m³/h]

0

0

2

8

10

12

14

16

18

[m³/h]

259

Potable water circulation High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos-Z Wilo-Stratos-Z 50/1-9 'p-c (constant)

'p-v (variable) v

0

v

1

2

3 [m/s]

0

12

1

2

Wilo-Stratos-Z 50/1-9

Wilo-Stratos-Z 50/1-9

1 ~ 230 V - DN 50

1 ~ 230 V - DN 50

10

10

8

8

p-

p-

v

H [m]

ma

6

x.

4

2

4 1

6

8

10

2 20

10

x.

ma

30

40

2

4

14 16 4 50 Q

18 5

60

20 70

22 6

[m³/h] [l/s]

80

[lgpm]

8m 7m 6m 5m 4m 3m 2m min.

1m 0

12 3

6

8

10

12

0

14

16

18

20

22

[m³/h]

min.

0 0 0

450 400 350 300 250 200 150 100 50 0

2

4 1

6 20

10

8

10

2

12 3

30

40

14 16 4 50 Q

18 5

60

20 70

22 6

[m³/h] [l/s]

80

[lgpm]

22

[m³/h]

max.

m

0 0

P1 [W]

P1 [W]

2

min.

0

260

x.

4

2

450 400 350 300 250 200 150 100 50 0

ma

6

9

H [m]

c

0

3 [m/s]

12

8m m 7 m 6 5m 4m 3m min.

0

2

4

6

8

10

12

14

16

18

20

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation High-efficiency pumps (single-head pumps)

Terminal diagrams, motor data Wilo-Stratos-Z

L

N

PE

SSM

1~ 230 V, 50 Hz

PE

L1 L3

DP: PLR: LON: SSM:

SSM

L2 L3 L1 L2 3~ 230 V, 50 Hz

Heating, Air-conditioning, Cooling

Terminal diagram Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (Normally closed contact as per VDI 3814, load capacity 1 A, 250 V ~) For function, see chapter “Pump Management Systems WiloControl, Planning Guide”

Option: IF-Module Stratos *) LON-modul

DP

DP

PLR

LON

Potable water circulation

PLR-modul

*) For additional Stratos IF-Modul, see chapter “Wilo-Control Pump Management Systems”

Wilo-Stratos-Z...

rated power

Speed

Power Current for Current for Current for consumption 1~230 V 3~230 V 3~400 V

Motor protection

Threaded cable connection

n

p1

I

-

PG

[1/min]

[W]

[A]

[-]

[-]

25/1-8

100

1400 - 3700

9 - 130

0.13 - 1.20

0.13 - 1.20

–

integrated

1 x 7/1 x 9/1 x 13.5

30/1-8

100

1400 - 3700

9 - 130

0.13 - 1.20

0.13 - 1.20

–

integrated

1 x 7/1 x 9/1 x 13.5

30/1-12

200

1600 - 4800

16 - 310

0.16 - 1.37

0.16 - 1.37

–

integrated

1 x 7/1 x 9/1 x 13.5

40/1-8

200

1800 - 4800

18 - 310

0.17 - 1.37

0.17 - 1.37

–

integrated

1 x 7/1 x 9/1 x 13.5

40/1-12

350

1400 - 4600

21 - 450

0.16 - 2.01

0.16 - 2.01

–

integrated

1 x 7/1 x 9/1 x 13.5

50/1-9

350

1400 - 4100

21 - 430

0.16 - 1.88

0.16 - 1.88

–

integrated

1 x 7/1 x 9/1 x 13.5

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

p2 [W]

Solar thermal

Motor data

Wilo Catalogue A1 - Circulating pumps in glandless design

261

Potable water circulation High-efficiency pumps (single-head pumps)

Dimensions, weights Wilo-Stratos-Z Dimension drawing A

Dimension drawing B Rp l1

G

l1

l0

Pg 9 l2

Pg 13,5

l0

Pg 9

l2

Pg 7

Pg 7

Pg 13,5

b3 b4

a2 a3

b3 b5

b3 b4

a1

Permitted installation positions, see Planning Guide Note: When arranging pumps vertically, the dimension b5 protrudes over the edge of the pump connection!

a2 a3

b3 b5

a1

Permitted installation positions, see Planning Guide Note: When arranging pumps vertically, the dimension b5 protrudes over the edge of the pump connection!

Dimension drawing C ØD Ø k L2 Ø k L1 Ød DN

n x Ø d1 n x Ø d2

Dimensions, Weights Wilo-Stratos-Z...

Nominal Pipe diameter connection DN

262

Rp

Thread G

Dimensions l0

l1

l2

a1

a2

Weight about

Dimension drawing

PN 6/10

-

a3

b3

b4

b5

[kg]

-

90

125

4.3

A

-

-

-

25/1-8

–

1

11/2

180

90

48

181

[mm] 43

58

75

30/1-8

–

11/4

2

180

90

48

181

43

58

75

90

125

4.4

A

30/1-12

–

11/4

2

180

90

55

200

50

56

78

106

127

5.5

A

40/1-8

40

–

–

220

110

55

202

53

63

78

106

127

9.5

B

40/1-12

40

–

–

250

125

65

252

62

84

92

119

142

9.5

B

50/1-9

50

–

–

280

140

65

256

61

83

92

119

142

9.5

B

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation High-efficiency pumps (single-head pumps)

Dimensions, weights Wilo-Stratos-Z Flange dimensions Flange

Nominal diameter

Pump flange dimensions

-

DN

[-]

[-]

ØD

Ød

40/1-8

Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2)

40

150

84

40/1-12

Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2)

40

150

50/1-9

Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2)

50

165

Ø KL1/KL2

Dimension drawing n x Ø dL1/dL2

-

[pcs. x mm]

[-]

100/110

4 x 14/19

C

84

100/110

4 x 14/19

C

99

110/125

4 x 14/19

C

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

[mm]

Heating, Air-conditioning, Cooling

Wilo-Stratos-Z...

Wilo Catalogue A1 - Circulating pumps in glandless design

263

Potable water circulation High-efficiency pumps (twin-head pumps)

Equipment/Function Wilo-Stratos-ZD Wilo-Stratos-ZD Operating mode Speed-stage switching

–

Manual control mode (n=constant)

•

'p-c for constant differential pressure

•

'p-v for variable differential pressure

•

'p-T for temperature-prompted differential pressure

•

Manual functions Setting the operating mode

•

Setting the differential-pressure setpoint

•

Setting to “Autopilot” (automatic setback mode)

•

Setting the pump to ON/OFF

•

Setting the speed (manual setting mode)

•

Setting the speed stages

–

Automatic functions Stepless power adjustment depending on the operating mode

•

“Autopilot” automatic setback mode

•

Deblocking function

•

Soft start

•

Safety control

–

Full motor protection with integrated trip electronics

•

External control functions Control input “Overriding Off”

• Possible with Stratos IF-Modul (accessory)

Control input “Overriding Min”

• Possible with Stratos IF-Modul (accessory)

•

Control input “Analogue in 0- 10 V” (remote speed adjustment)

Possible with Stratos IF-Modul (accessory)

Control input “Analogue in 0- 10 V” (remote setpoint adjustment)

Possible with Stratos IF-Modul (accessory)

•

Signal and display functions Single/collective fault signal (potential-free NC contact)

–

Collective fault signal (potential-free NC contact)

•

Individual run signal (potential-free NO contact)

• Possible with Stratos IF-Modul (accessory)

Thermal winding contact (WSK, potential-free NC contact)

–

Fault light

•

Direction-of-rotation telltale lamp

–

• = available, – = not available

264

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation High-efficiency pumps (twin-head pumps)

Equipment/Function Wilo-Stratos-ZD Wilo-Stratos-ZD Signal and display functions (Continued) Heating, Air-conditioning, Cooling

•

LC display for showing pump data and fault codes Data exchange Infrared interface for wireless data exchange with IR-Monitor (see IR-Monitor function table)

•

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

• Possible with Stratos IF-Modul (accessory)

•

Serial digital LON interface for connection to a LONWORKS network

Possible with Stratos IF-Modul (accessory)

Potable water circulation

Twin-head pump management (twin-head pump or 2 single-head pumps)

•

Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

Various combinations with Stratos IF-Modul (accessory) possible

Addition operation (efficiency-optimised peak-load cut-in and out)

Various combinations with Stratos IF-Modul (accessory) possible

•

–

Double switchover valve in pump housing

•

Cable entry possible on both sides

–

Wilo quick connection with spring clips

–

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

–

Plug-in slot for optional expansion with WiloIF-Moduls

•

Blocking current-proof motor

–

Including seals for threaded connection (loose)

–

Including installation and operating instructions

•

Including thermal insulation

–

Including washers for flange bolts (for connections with nominal connection diameters DN 32 mm - DN 65 mm)

•

Including 1.8 m power cable with grounding plug

–

Integrated non-return valve

–

Integrated ball shutoff valve

–

Including time switch

–

Service/Accessories, Systems

Wrench attachment point on pump body

Solar thermal

Equipment/Scope of delivery

Switchgears and Control Devices Pump Management Systems

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

265

Potable water circulation High-efficiency pumps (twin-head pumps)

Technical data Wilo-Stratos-ZD Wilo-Stratos-ZD... 32/1-12

40/1-8

Heating water (In accordance with VDI 2035)

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

Approved fluids (other fluids on request)

•

Potable water and water for food businesses in accordance with TrinkwV 2001

(observe nation regulations and directives)

Performance Maximum delivery head [m]

9

8

Flow volume max. [m3/h]

19

21

– - 10 to + 110

– - 10 to + 110

0 to +80

0 to +80

–

–

20

20

6/10

6/10

16

16

Screwed connection Rp

–

–

Nominal connection diameter flange DN

32

40

Flange for mating flange PN 6, standard version

–

–

Flange for mating flange PN 16, special version

•

•

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

•

•

Support-bracket mounting (with horizontal shaft only), standard version

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

Mains connection 1~ [V], standard version

230

230

Mains connection 3~ [V], standard version

230

230

–

–

50/60

50/60

Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature +25°C [°C] at max. ambient temperature +40°C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40°C [°C] at max. ambient temperature +40°C in shortterm operation 2 h [°C] Maximum permissible total hardness in potable water- circulation systems [°d] Standard version with nominal pressure, p max [bar] Special version with nominal pressure, pmax [bar] Pipe connections

Electrical connection

Mains supply connection 3~ [V], with optional switching plug Mains frequency [Hz] • = available, – = not available

266

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation High-efficiency pumps (twin-head pumps)

Technical data Wilo-Stratos-ZD 32/1-12

40/1-8

EN 61800-3

EN 61800-3

Emitted interference

EN 61000-6-3

EN 61000-6-3

Immunity to interference

EN 61000-6-2

EN 61000-6-2

Frequency converter

Frequency converter

Protection class

IP 44

IP 44

Insulation class

F

F

Grey cast iron (EN-GJL-250)

Grey cast iron (EN-GJL-250)

Fibreglass-reinforced PPS

Fibreglass-reinforced PPS

Stainless steel (X39CrMo17-1)

Stainless steel (X39CrMo17-1)

Epoxy-impregnated carbon

Epoxy-impregnated carbon

50 °C

3

3

95 °C

10

10

110 °C

16

16

Heating, Air-conditioning, Cooling

Wilo-Stratos-ZD...

Motor/electronics Electromagnetic compatibility

Power electronics

Pump housing Impeller Shaft Bearing

Potable water circulation

Materials

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

267

Potable water circulation High-efficiency pumps (twin-head pumps)

Pump curves Wilo-Stratos-ZD Wilo-Stratos-ZD 32/1-12 'p-c (constant)

'p-v (variable) v

0

1

2

v

3

4

5

6

0

[m/s]

12

1

2

3

4

Wilo-Stratos-ZD 32/1-12

p-

c

8

p-

ma

x.

H [m]

H [m]

+

10

6

4

v

6

ma

x.

4

min.

2

0 0

2

4

6

8

10

2

1 20

10

0

12

14 4

3 30

40

16

50

0

18[m³/h] 5 [l/s] [lgpm]

60

7m

8m

6m

300 200

P1-

1m 2

4

8

10

2 20

10

12

14 4

3 30

40

16

50

18[m³/h] 5 [l/s] [lgpm]

60

max.

6

8

10

8m

400

7m

5m

6m

4m

300 200

2m min. 0

6

500

4m

5m

3m

100

4 1

0

P1 [W]

400

2

600

max. 9m

500

0 0

700

max.

600

min.

2

700

P1 [W]

[m/s]

1 ~ 230 V - DN 32

+

8

0

6

Wilo-Stratos-ZD 32/1-12

1 ~ 230 V - DN 32 10

0

5

12

12

Wilo-Stratos 32/1-12 16 18[m³/h]

14

100 0

P1-

min. 0

2

4

6

8

10

12

Wilo-Stratos 32/1-12 16 18[m³/h]

14

Wilo-Stratos-ZD 40/1-8 'p-c (constant)

'p-v (variable) v

0

1

2

v

3

4

10

5

6 [m/s]

0

2

3

4

10

Wilo-Stratos-ZD 40/1-8 1 ~ 230 V - DN 40

9

1

8

1 ~ 230 V - DN 40

+

8

7

7

p-

p-

c

v

6

5

H [m]

H [m]

6

m

ax

.

5 4

3

3

2

m

ax

.

4

2

min

mi

.

1 0 0 0

5 10

10 3

2

1 20

30

40

15 4 50

70

80

25 7 90

0

[m³/h] [l/s] [lgpm]

0

400

7m

6m

5m

300

10

10 3

2 20

30

15 4

40

50

20 5 60

25 7

6 70

80

90

[m³/h] [l/s] [lgpm]

Q

max.

500

3m

4m 2m

200

1m 5

5 1

600

.

8m

0 0

700

max

500

P1 [W]

60

6

max.

600

100 min. 0 0

20 5

Q

700

268

n.

1

P1 [W]

0

6 [m/s]

Wilo-Stratos-ZD 40/1-8

9

+

5

10

6m

5m

4m

3m

300 200

P1 15

7m

400

20

Wilo-Stratos 40/1-8 25 [m³/h]

100 0

P1

min. 0

5

10

15

20

Wilo-Stratos 40/1-8 25 [m³/h]

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation High-efficiency pumps (twin-head pumps)

Terminal diagrams, motor data Wilo-Stratos-ZD

L

N

PE

SSM

1~ 230 V, 50 Hz

L1 L3

PE

DP: PLR: LON: SSM:

SSM

L2 L3 L1 L2 3~ 230 V, 50 Hz

Heating, Air-conditioning, Cooling

Terminal diagram Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (Normally closed contact as per VDI 3814, load capacity 1 A, 250 V ~) For function see chapter “Pump Management Systems Wilo-TOP-Control, Planning Guide”

Option: IF-Module Stratos *) LON-modul

DP

DP

PLR

LON

Potable water circulation

PLR-modul

*) For additional Stratos IF-Modul, see chapter “Wilo-Control Pump Management Systems”

Motor data Wilo-Stratos-ZD...

Rated power

Speed

Power Current at consumption 1~230V

Current at 3~230V

Current at 3~400V

Motor protection

Threaded cable connection PG

n

p1

I

-

[1/min]

[W]

[A]

-

-

32/1-12

200

1600 - 4800

16 - 310

0.16 - 1.37

0.16 - 1.37

–

integrated

1 x 7/1 x 9/1 x 13.5

40/1-8

200

1800 - 4800

18 - 310

0.17 - 1.37

0.17 - 1.37

–

integrated

1 x 7/1 x 9/1 x 13.5

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

p2 [W]

Wilo Catalogue A1 - Circulating pumps in glandless design

269

Potable water circulation High-efficiency pumps (twin-head pumps)

Dimensions, weights Wilo-Stratos-ZD Dimension drawing A b5

a2

a1

ØD Ø k L2 Ø k L1 Ød DN

l3

b1

l0

l4

l1

b2

b4

Dimension drawing B

Pg 7

n x Ø d1

Pg 9

Pg 13,5

n x Ø d2

Permitted installation positions, see Planning Guide Note: When arranging pumps vertically, the dimension b5 protrudes over the edge of the pump connection! Dimensions, Weights Wilo-Stratos-ZD...

Nominal diameter DN

Dimensions l0

l1

l3

l4

a1

-

a2

b1

b2

b4

b5

[mm]

Weight about

Dimension drawing

PN 6/10

-

[kg]

-

32/1-12

32

220

110

127

106

203

57

117

130

110

130

5.5

A

40/1-8

40

220

110

127

106

199

64

125

138

115

135

5.5

A

Flange dimensions Wilo-Stratos-ZD...

270

Flange

Nominal diameter

Pump flange dimensions

-

DN

-

-

32/1-12

Flange PN 6/10 (dimensioned to PN 16, in accordance with EN 1092-2)

32

140

76

40/1-8

Flange PN 6/10 (dimensioned to PN 16, in accordance with EN 1092-2)

40

150

84

ØD

Ød

Ø KL1/KL2

Dimension drawing n x Ø dL1/dL2

-

[pcs. x mm]

-

90/100

4 x 14/19

B

100/110

4 x 14/19

B

[mm]

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Potable water circulation

High-efficiency pumps (twin-head pumps)

Wilo Catalogue A1 - Circulating pumps in glandless design

271

Potable water circulation Standard pumps (single-head pumps)

Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z Series: Wilo-Star-Z (CircoStar) H[m]

Potable water circulation Standard pumps (singlehead pumps) Series overview WiloStar-Z, TOP-Z, VeroLineIP-Z

Wilo-CircoStar Sta

4

r-Z

25/

6D

3 2

Sta

Star

r-Z

-Z 2

1

St

ar

-Z

5/2

EM

M

25/

2D

M

> Single-head pumps: • Circulation pumps with screw fittings or press fittings > Application: • Potable water circulation systems and similar systems in industrial and building engineering (e.g. cooling-water circulation)

Star-

Z 20/1

15

0 0

0,5

1

2

3

Q[m3/h]

H[m]

Series: Wilo-TOP-Z (max. 2850 1/min) Wilo-TOP-Z

10

30/1

Z25/

8 6

0 Z80/10

Z50/7

Z65/10

/7

Z30/7

0 0

Z40

2

Z25/6 Z20/4

4

> Single-head pumps: • Circulating pumps with screwed or flanged connection > Application: • Potable water circulation systems and similar systems in industrial and building engineering (e.g. cooling-water circulation)

10

20

30

40

50

Q[m³/h]

H[m]

Series: Wilo-VeroLine-IP-Z Wilo-VeroLine-IP-Z

5 4

IP-Z 25/6 IP-Z 25/2

3 2 1 0

272

0

1

2

3

4

5 Q[m3/h]

> Single-head pumps: • Single-stage, low-pressure centrifugal pump in Inline construction with threaded connection > Application: • For the supply of potable water, cold and hot water (In accordance with VDI 2035) without abrasive substances, in heating, cold water and cooling water systems

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . .

Page: 6 274 278 282 284 285 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6 274 288 290 294 296 325 351

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . .

Page: 6 274 298 300 301 302 325 351

Potable water circulation

> Product advantages: • AC pumps with electrical quick connection • Standard-equipped heat insulation for Star-Z 15... • Compression connection (Viega system) for • Star-Z 15 APress and Star-Z 15 TTPress • Star-Z 15 TT with an integrated timer and thermostat, LCD with symbolic language, red button technology and automatic detection of the thermal disinfection of the warm potable water reservoir.

Heating, Air-conditioning, Cooling

Series: Wilo-Star-Z (CircoStar)

421 Service/Accessories, Systems

> Product advantages: • Manual power adjustment with 3 speed stages. • With thermal insulation as standard • Easy installation with combination flange PN 6/PN 10 (for DN 40 - DN 65) • Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated strain-relief device • Protection class IP 44

Solar thermal

Series: Wilo-TOP-Z (max. 2850 1/min)

> Product advantages: • High resistance to corrosive media, due to the stainless steel housing and Noryl impeller • Great versatility due to suitability for water with hardness values up to 28 °d

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

Series: Wilo-VeroLine-IP-Z

421

273

Potable water circulation Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-Z, Wilo-TOP-Z, VeroLine-IP-Z Standard pumps (singlehead pumps) Equipmen t/ Function WiloStar-Z, WiloTOP-Z, VeroLine-

Wilo-Star-Z (CircoStar)

Wilo-TOP-Z

VeroLine-IP-Z

•

•

–

Operating modes Speed-stage switching

(only Star-Z 25/6) Manual control mode (n=constant)

–

–

–

'p-c for constant differential pressure

–

–

–

'p-v for variable differential pressure

–

–

–

'p-T for temperature-prompted differential pressure

–

–

–

–

–

–

Manual functions Setting the operating mode Setting the differential-pressure setpoint

–

–

–

Setting to “Autopilot” (automatic setback mode)

–

–

–

Setting the pump to ON/OFF

–

–

–

Setting the speed (manual setting mode)

–

–

–

1 (3 with Star-Z 25/6)

3

1

Stepless power adjustment depending on the operating mode

–

–

–

“Autopilot” automatic setback mode

–

–

–

•

–

Setting the speed stages Automatic functions

Timed switching function for programming 3 on or off times

(only Z 15 TT, Z 15 TTPress)

Temperature control to maintain a constant return temperature in potable water circulation systems

(only Z 15 TT, Z 15 TTPress)

•

Thermal disinfection routine • (detection and support of thermal disinfection of the (only Z 15 TT, Z 15 TTPress) warm potable water reservoir)

–

–

–

–

–

Deblocking function

–

–

–

Blocking protection

• (only Z 15 TT, Z 15 TTPress)

–

–

Soft start

–

–

–

Safety control

–

–

–

Full motor protection with integrated trip electronics

–

• (only for 3~pumps with P2 t 180W)

–

External control functions Control input “Overriding Off”

–

–

–

Control input “Overriding Min”

–

–

–

Control input “Analogue in 0- 10 V” (remote speed adjustment)

–

–

–

Control input “Analogue in 0- 10 V” (remote setpoint adjustment)

–

–

–

• = available, – = not available

274

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-Z, Wilo-TOP-Z, VeroLine-IP-Z Wilo-Star-Z (CircoStar)

Wilo-TOP-Z

–

(optional for all types with Wilo-Protect-Modul C)

VeroLine-IP-Z

• •

Collective fault signal (potential-free NC contact) –

–

(optional for all types with Wilo-Protect-Modul C)

–

(only for 1~pumps with P2 = 180W)

–

–

• –

LC display for showing pump data and fault codes

–

•

Fault light

Direction-of-rotation telltale lamp

(Standard equipment only for 3~pumps with P2 t 180W, optional for all types with Wilo-Protect-Modul C)

•

Individual run signal (potential-free NO contact)

Thermal winding contact (WSK, potential-free NC contact)

–

Potable water circulation

Single/collective fault signal (potential-free NC contact)

Heating, Air-conditioning, Cooling

Signal and display functions

–

•

(Standard equipment only for 3~pumps with P2 t 180W, optional for all types with Wilo-Protect-Modul C)

• (only for 3~pumps) –

(only Z 15 TT, Z 15 TTPress)

–

– –

Infrared interface for wireless data exchange with IR-Monitor

–

–

–

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

–

–

–

Serial digital LON interface for connection to a LONWORKS network

–

–

–

Solar thermal

Data exchange

Twin-head pump management (twin-head pump or 2 single-head pumps)

• –

(optional for all types with Wilo-Protect-Modul C)

–

–

–

–

•

–

–

–

–

–

•

(only for 1~ and 3~pumps with P2 t 180W)

–

Quick connection with spring clips

•

–

–

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

–

–

–

Addition operation (efficiency-optimised peak-load cut-in and out)

Service/Accessories, Systems

Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

Equipment/Scope of delivery (only for Star-Z 25/6) Double switchover valve in pump housing Cable entry possible on both sides

• Switchgears and Control Devices Pump Management Systems

Wrench attachment point on pump body

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

275

Potable water circulation Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-Z, Wilo-TOP-Z, VeroLine-IP-Z Wilo-Star-Z (CircoStar)

Wilo-TOP-Z

VeroLine-IP-Z

–

–

–

• •

–

–

(only for Star-Z 25/6)

•

–

• •

• •

• –

–

•

–

•

–

–

–

–

–

–

–

–

Equipment/scope of delivery (Continued) Plug-in slot for optional expansion with WiloIF-Moduls Blocking current-proof motor Including seals for threaded connection (loose) Including installation and operating instructions Including thermal insulation

(only Series Z 15...) Including washers for flange bolts (for connections with nominal connection diameters DN 40 - DN 65) Including 1.8 m power cable with grounding plug

(only Z 15 C) Integrated non-return valve

• (not Series Z 15...)

Integrated ball shutoff valve

• (not Series Z 15...)

Including time switch

• (only Z 15 C, Z 15 TT, Z 15 TTPress)

• = available, – = not available

276

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Potable water circulation

Standard pumps (single-head pumps)

Wilo Catalogue A1 - Circulating pumps in glandless design

277

Potable water circulation Standard pumps (single-head pumps)

Technical data Wilo-Star-Z (CircoStar) Technical data WiloStar-Z (CircoStar)

Wilo-Star-Z... 15

15 A

15 C

15 APress

15 TT

15 TTPress

Heating water (In accordance with VDI 2035)

–

–

–

–

–

–

Water/glycol-mixture (max. 1:1; from 20 % the pumping data have to be checked)

–

–

–

–

–

–

Potable water and water for food businesses in accordance with TrinkwV 2001

•

•

•

•

•

•

Maximum delivery head [m]

1.25

1.25

1.25

1.25

1.1

1.1

Flow volume max. [m3/h]

0.6

0.6

0.6

0.6

0.4

0.4

– –

– –

– –

– –

– –

– –

Approved fluids (other fluids on request)

Performance

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

+ 65 (in short-term operation 2 h: +70)

Maximum permitted total hardness in potable water circulation systems [°d]

18

18

18

18

18

18

Standard version for operating pressure pmax [bar]

10

10

10

10

10

10

Special version for operating pressure pmax [bar]

–

–

–

–

–

–

Screwed connection Rp

1/ 2

1/ 2

1/

–

1/ 2

–

Nominal connection diameter DN

–

–

–

15

–

15

Flange with nominal pressure rating PN

–

–

–

–

–

–

Combination flange with nominal pressure rating PN

–

–

–

–

–

–

Connection with compression connection (Viega system) [Ø mm]

–

–

–

15

–

15

Support-bracket mounting (with horizontal shaft only)

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

230

Mains connection 3~ [V], standard version

–

–

–

–

–

–

Mains connection 3~ [V], with optional switching plug

–

–

–

–

–

–

Mains frequency [Hz]

50

50

50

50

50

50

–

–

–

–

Pipe connections 2

Electrical connection

Motor/electronics Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

EN 61800-3

• = available, – = not available

278

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Technical data Wilo-Star-Z (CircoStar) 15

15 A

15 C

15 APress

15 TT

15 TTPress

–

–

–

–

–

–

Protection class

IP 42

IP 42

IP 42

IP 42

IP 42

IP 42

Insulation class

F

F

F

F

F

F

Heating, Air-conditioning, Cooling

Wilo-Star-Z...

Motor/electronics (Continued) Power electronics

Pump housing

Brass (CuZn40Pb2)

Impeller

Plastic (PPO) Trade name: Noryl

Shaft

Stainless steel (X35 CrMo17)

Bearing

Epoxy-impregnated carbon

Potable water circulation

Materials

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 40 °C

0,5

0,5

0,5

0,5

0,5

0,5

65 °C

2

2

2

2

2

2

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

279

Potable water circulation Standard pumps (single-head pumps)

Technical data Wilo-Star-Z (CircoStar) Wilo-Star-Z... 20/1

25/2 EM

25/2 DM

25/6

Heating water (In accordance with VDI 2035)

•

•

•

•

Water/glycol mixtures (max. 1:1; from 20 % the pumping data must be checked)

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

•

•

•

•

1,0

2,0

2,9

6,0

1,7

3,1

3,7

4,8

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C]

– 10 to +110 1) – 10 to + 95

Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

+65 (in short-term operation 2 h: +70)

Maximum permitted total hardness in potable water circulation systems [°d]

18

18

18

18

Standard version for operating pressure pmax [bar]

10

10

10

10

Special version for operating pressure pmax [bar]

–

–

–

–

1/

1

1

1

Pipe connections Screwed connection Rp

2

Nominal connection diameter DN

–

–

–

–

Flange with nominal pressure rating PN

–

–

–

–

Combination flange with nominal pressure rating PN

–

–

–

–

Connection with compression connection (Viega system) [Ø]

–

–

–

–

Support-bracket mounting (with horizontal shaft only)

–

–

–

–

Mains supply connection 1~ [V], standard version

230

230

–

230

Mains supply connection 3~ [V], standard version

–

–

400

–

Mains supply connection 3~ [V], with optional switching plug

–

–

–

–

Mains frequency [Hz]

50

50

50

50

–

–

–

–

–

–

Electrical connection

Motor/electronics Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference Power electronics

EN 61000-6-2 –

–

• = available, – = not available 1) = when using the plug-in timer Wilo-S1R-h: +20 °C to +110 °C

280

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Technical data Wilo-Star-Z (CircoStar) Wilo-Star-Z... 20/1

25/2 EM

25/2 DM

25/6

Protection class

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

Heating, Air-conditioning, Cooling

Motor/electronics (Continued)

Materials Pump housing

Red bronze (G-CuSn5)

Impeller

Plastic (PPO) Trade name: Noryl

Shaft

Ceramic Epoxy-impregnated carbon Potable water circulation

Bearing Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 40 °C

0,5

0,5

0,5

0,5

65 °C

3

3

3

3

110 °C

10

10

10

10

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available 1) = when using the plug-in timer Wilo-S1R-h: +20 °C to +110 °C

Wilo Catalogue A1 - Circulating pumps in glandless design

281

Potable water circulation Standard pumps (single-head pumps)

Pump curves Wilo-Star-Z (CircoStar) Wilo-Star-Z 15, Z 15 A, Z 15 APress, Z 15 C Wilo-Star-Z 15 TT, Z 15 TTPress

Wilo-Star-Z 20/1

AC (EM)

AC (EM)

0

v 0,4

0,2

v 0

[m/s]

0,6

0,5

1,0

[m/s]

1,2

1,5

Wilo-Star-Z 15, Z 15 A, Z15 C, Z 15 TT 1 ~ 230 V - Rp

1,25

Wilo-Star-Z 20/1 1 ~ 230 V – Rp 1 ⁄2

1⁄ 2

1,0

0,8

1,0 Z1 Z1

0,75

5T

Z1

T, Z

5A

,Z

15

0,6

15

TT

AP

Pre

ss

res

s,

0,5

H [m]

H[m]

5

0,4

Z1

5C 0,2

0,25

0

0 0 0

0,1

0

0,2 0,05

1,5

1

0

[m³/h] [l/s]

0,4 0,1

0,5

0

[lgpm]

0,5

0,25

0

0,75

1,0

0,2

0,1 2

1

1,5

1,25 0,3

3

Q

35

4

[m 3 /h] [l/s]

0,4

[lgpm ]

5

Q 50

30

40

25

30

P1[W]

P1[W]

0,3

20

20

10

15 0

0,1

0,2

0,3

[m³/h]

0,4

0

0,25

0,5

0,75

1,0

1,25

1,5

[m 3 /h]

Wilo-Star-Z 25/2 AC (EM)

Three-phase (DM) v䉴

0

0,5

1,5

1,0

v䉴

[m/s]

0

4,0

2,5

2,5 H [m ] 䉴

H [m ] 䉴

3,0

1,5

1,0

1,0

0,5

0,5

0

0

0,5

1,0

1,5

0,25 2,5

2,0

2,5

0,5 5,0

7,5

3,0

0

3,5 [m 3 /h]

0

0,75

1,0 [l/s]

0

10

12,5 [lgpm ]

0

Q䉴

80

1,0

1,5

0,25 2,5

2,0

2,5

0,5 5,0

7,5

3,0

3,5 [m 3 /h]

0,75

1,0 [l/s]

10

12,5 [lgpm ]

Q䉴

80 P 1 [W] 䉴

P 1 [W] 䉴

0,5

100

60

40

20

60

40 0

282

2,0

1,5

0

3 ~ 400 V – Rp 1

3,5

3,0

0

[m/s]

Wilo-Star -Z 25/2

1 ~ 230 V – Rp 1

2,0

1,5

1,0

4,0

Wilo-Star -Z 25/2 3,5

0,5

0,5

1,0

1,5

2,0

2,5

3,0

3,5

[m 3 /h]

0

0,5

1,0

1,5

2,0

2,5

3,0

3,5 [m 3 /h]

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Pump curves Wilo-Star-Z (CircoStar) Wilo-Star-Z 25/6 Heating, Air-conditioning, Cooling

AC (EM) v 0

0,5

1,0

1,5

2,0

[m/s]

2,5

6

Wilo-Star-Z 25/6 1 ~ 230 V - Rp 1 5

4

ma

H [m ]

x.

3

2

Potable water circulation

mi

n

1

0

0 0 0

1 0,25 2,5

2

3

0,5 5

7,5

[m3/h] 1,25 [l/s]

4

0,75

1

10

12,5

15

[lgpm]

Q

110

max.

100

P1 [W]

90 80 70 60 min

50 40 1

2

3

4

[m3/h]

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

0

Wilo Catalogue A1 - Circulating pumps in glandless design

283

Potable water circulation Standard pumps (single-head pumps)

Terminal diagram, Motor Data Wilo-Star-Z (CircoStar) Terminal diagram, Motor Data WiloStar-Z (CircoStar)

Terminal diagram A

Terminal diagram B PE

L

N

L

N

L1

L2

L3

PE

Single-phase AC motor (EM), 2-pole – 1~230 V, 50 Hz

Three-phase AC motor (DM), 2-pole – 3~400 V, 50 Hz

Motor data Wilo-Star-Z...

Rated power

Speed

Power conCurrent at Motor sumption 1~230 V 3~400 V 3~230 V protection

P2

n

P1

I [A]

Capacitor

Cable screwed connection

Terminal diagram

–

–

PG

–

–

[PF/VDB]

–

–

[W]

[1/min]

[W]

15 15 A 15 APress 15 C 15 TT 15 TTPress

–

2700

22

0.25

–

–

not necessary (blocking current-proof)

–

1x9

A

20/1

4

1700

36 - 38

0.18

–

–

not necessary (blocking current-proof)

1/400

1 x 11

A

25/2 EM

12

2300

38 - 49

0.22

–

–

not necessary (blocking current-proof)

1/400

1 x 11

A

25/2 DM

12

2650

55 - 72

–

0,16

–

not necessary (blocking current-proof)

–

1 x 11

B

25/6

35 21 12

72 - 99 52 - 74 39 - 49

0.41 0.32 0.22

–

–

not necessary (blocking current-proof)

2,6/400

1 x 11

A

max eco

2700 2500 2100

Always refer to name plate data!

284

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Dimensions, weights Wilo-Star-Z (CircoStar) Dimension drawing B 106,7

39,5

106,7

74

74

138

40

66,35

40

39,5

Heating, Air-conditioning, Cooling

Dimension drawing A

Potable water circulation

77 77

Dimension drawing C

Dimension drawing D 126,4

42

41

106,7

39,5

50 19

138

31

40

27

Solar thermal

74

74

84

(166)

39,35

66,35

55

8,4

77

77

126,4

42

39,35

50

8,4

19

84

(166)

55

41

Service/Accessories, Systems

Dimension drawing E

Switchgears and Control Devices Pump Management Systems

27

74

31

Dimensions, weights WiloStar-Z (CircoStar)

77

Wilo Catalogue A1 - Circulating pumps in glandless design

285

Potable water circulation Standard pumps (single-head pumps)

Dimensions, weights Wilo-Star-Z (CircoStar) Dimension drawing F

Dimension drawing G

b1

b1

l2

b3

b3

G

PG 11

l3

l0

l0

b4

l3

b4

Pg 11

l4 l4

l1

a1

G b2

b2

l1

a1

Dimensions, Weights Wilo-Star-Z...

Thread

[Rp/DN]

G

–

–

Pump dimensions

I0

l1

l2

l3

l4

a1

b1

Weight about

b2

b3

b4

[mm]

Dimension drawing

–

–

[kg]

– A

15

Rp 1/2

1.42

15 A

Rp 1/2

1.63

B

15 APress

DN 15

1.67

C

15 C

Rp 1/2

15 TT

Rp 1/2

15 TTPress

DN 15

20/1

Rp 1/2

1

140

97

130

70

79

34

100

92.5

54

73

2.2

F

25/2 EM

Rp 1

11/2

180

97

130

70

79

34

100

92.5

54

73

2.5

F

25/2 DM

Rp 1

11/2

180

97

130

70

79

34

100

92.5

54

73

2.3

F

Rp 1

11/2

180

97

–

90

79

33

100

92.5

54

76

2.5

G

25/6

286

Pipe connection/ nominal diameter

See dimension drawings A to E

1.83

B

1.76

D

1.82

E

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Potable water circulation

Standard pumps (single-head pumps)

Wilo Catalogue A1 - Circulating pumps in glandless design

287

Potable water circulation Standard pumps (single-head pumps)

Technical Data Wilo-TOP-Z Technical Data WiloTOP-Z

Wilo-TOP-Z... 20/4

25/6

25/10

30/7

30/10

40/7

50/7

65/10

80/10

Heating water (In accordance with VDI 2035)

•

•

•

•

•

•

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

•

•

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

•

•

•

•

Maximum delivery head [m]

3.5

6.0

9.5

5.5

9.5

6.0

7.0

9.0

9.0

Flow volume max. [m3/h]

4.0

5.5

9.5

7.0

9.5

16.0

25.0

42.5

65.0

Approved fluids (other fluids on request)

• (with pump housing in red bronze CC 491K)

Performance

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C]

– -20 up to +110

0 to +65 (in shortterm operation 2 h: +80)

0 to +80 (in short-term operation 2 h: +110)

Maximum permitted total hardness in potable water circulation systems [°d]

18

18

20

20

20

20

20

20

20

Standard version for operating pressure pmax [bar]

10

10

10

10

10

6/10

6/10

6/10

6

–

–

16

–

16

16

16

16

Special version for operating pressure pmax [bar]

10 16

Pipe connections 1

1

11/4

1 1/4

–

–

–

–

–

–

–

–

–

40

50

65

80

Flange for mating flange PN 6, standard version

–

–

–

–

–

–

–

–

•

Mating flange for PN 16 flange, special version

–

–

–

–

–

•

•

•

•

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

–

–

–

–

•

•

•

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

–

–

–

–

Mains connection 1~ [V], standard version

230

230

230

230

230

230

–

–

–

Mains connection 3~ [V], standard version

400

400

400

400

400

400

400

400

400

Mains connection 3~ [V], with optional switching plug

230

230

230

230

230

230

230

230

230

Mains connection 1~ [V], standard version

50

50

50

50

50

50

50

50

50

Screwed connection Rp

3/

Nominal connection diameter DN

4

Electrical connection

• = available, – = not available Note on pump housing: Red bronze material (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001

288

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Technical Data Wilo-TOP-Z Wilo-TOP-Z... 20/4

25/6

25/10

30/7

30/10

40/7

50/7

65/10

80/10

–

–

–

–

–

–

–

–

–

Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference Power electronics

Heating, Air-conditioning, Cooling

Motor/electronics

EN 61000-6-2 –

–

–

–

–

–

–

–

–

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

F

F

F

F

Materials

Impeller

Stainless steel (1.4301) Plastic (PPO) Trade name: Noryl

Shaft

Grey cast iron (EN-GJL-250) Red bronze (CC 491K)

Red bronze (CC 491K)

Plastic (PPE)

Plastic (PPS - 40% GF)

Ceramic

Potable water circulation

Pump housing

Stainless steel (X39 CrMo17-1)

Bearing

Epoxy-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 40 °C

5

5

5

5

5

5

8

8

8

80 °C

8

8

8

8

8

8

10

10

10

110 °C

20

20

20

20

20

20

30

30

30

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available Note on pump housing: Red bronze material (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001

Wilo Catalogue A1 - Circulating pumps in glandless design

289

Potable water circulation Standard pumps (single-head pumps)

Pump curves Wilo-TOP-Z Pump curves WiloTOP-Z

Wilo-TOP-Z 20/4 AC (EM)

Three-phase (DM) v

0

0,5

1

1,5

v

2

2,5

3

3,5

4

[m/s]

0

4

1

1,5

2

2,5

3

Wilo-TOP-Z 20/4

1~230 V - Rp 3/4

3~400 V - Rp 3/4

2 m

H [m ]

3

ax

m

.(

ax

1

.(

1

1 0,25

0

2 5

3

3

7,5

1

10

0

1

[l/s]

0

0,25

[lgpm]

0

1,25

12,5

0

[m 3/h]

4

0,75

15

Q

110

)

)

0,5

2,5

.(

1

(3

)

0

in

)

n.

0

m

)

)

mi

1

(2

(2

2

3

0,5

2,5

5

7,5

1

10

1,25

12,5

15

[l/s]

[lgpm]

Q

max.

100

90

[m 3/h]

4

0,75

110

max.

100

90

80 70

P1 [W]

P1 [W]

[m/s]

4

Wilo-TOP-Z 20/4

2

0

3,5

4

3

H [m ]

0,5

min.

80 70

60

60

50

50

40

40

30 0

1

2

3

30

[m 3/h]

4

min.

0

1

2

3

[m 3/h]

4

Wilo-TOP-Z 25/6 AC (EM)

Three-phase (DM) v

0

0,5

1

v

1,5

2

3 [m/s]

2,5

0

7

0,5

1

1,5

2

Wilo-TOP-Z 25/6

Wilo-TOP-Z 25/6

1~230 V - Rp1

6

3~400 V - Rp1

6

5

5

H [m ]

4

H [m ]

4 m

ax

.(

3

1

m

ax

.(

1

3

)

) (2

2

(2

2 mi

)

mi

1

0

n.

0

1

0

0,25

0

2,5

(3

5

3 0,75

7,5

10

12,5

15

0

[m 3/h]

5 1,25

1,5

17,5

0

1

[l/s]

0

0,25

[lgpm]

0

200

180

180

160

160

140

min.

100 80

60 2

5

3 0,75

7,5

4 1

10

12,5

15

[m 3/h]

5 1,25

1,5

[l/s] [lgpm]

17,5

Q

max.

120

80 1

)

140

100

0

2,5

2 0,5

220

max.

200

P1 [W]

P1 [W]

4 1

Q

120

)

(3

)

2 0,5

n.

1

220

290

3 [m/s]

2,5

7

3

4

5

[m 3/h]

min.

60 0

1

2

3

4

5

[m 3/h]

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Pump curves Wilo-TOP-Z Wilo-TOP-Z 25/10 Three-phase (DM) v 0

0,5

1

v

1,5

2

2,5

[m/s]

3

0

10

0,5

1

1,5

2

2,5

[m/s]

3

10

Wilo-TOP-Z 25/10

Wilo-TOP-Z 25/10 9

9

1~230V - Rp 1

8

8

7

7

6

3~400V - Rp 1

6 m

ax

.(

5

m

ax

H [m ]

H [m ]

Heating, Air-conditioning, Cooling

AC (EM)

1

(2

4

)

(2

m in .(

m

in.

3

3

3

1 )

)

4

.(

5

)

(3

)

2

1

1

0

0

1

2

0

3

4

0,5

0

5

1

5

6

7

1,5

10

15

20

Q

25

0

9 [m 3/h]

8 2 30

0

[l/s]

0

[lgpm]

0

2,5

350

1

2

3

4

0,5

5

1

5

6

7

1,5

10

15

9 [m 3/h]

8 2

20

Q

25

2,5

[l/s]

[lgpm]

30

350 max.

300

Potable water circulation

2

)

max.

300

min. 250

P 1 [W]

P1 [W]

250 200 150 100

200

min.

150 100

50

50

0

0 0

1

2

3

4

5

6

7

3

9 [m /h]

8

0

1

2

3

4

5

6

7

9 [m 3/h]

8

Wilo-TOP-Z 30/7 Three-phase (DM) v

v 0

0,5

1

1,5

2,5 [m/s]

2

0

0,5

1

1,5

2,5 [m/s]

2

6

6

Wilo-TOP-Z 30/7

Wilo-TOP-Z 30/7 5

5

4

4 m

H [m ]

1

3

1

.(

.(

ax

ax

m

3

Service/Accessories, Systems

3 ~ 400 V - Rp11/4

1 ~ 230 V - Rp11/4

H [m ]

Solar thermal

AC (EM)

)

)

(2

(2 )

m

2

)

in

.(

m

2

in

3

.( 3

) ) 1

1

0 0

1

0

2 0,5 5

3

4

5

1

6

7

1,5

10

15

2

20

25

0

[m3/h] [l/s] [lgpm]

2 0,5 5

3

6

15

[m3/h]

7 2

20

[l/s]

25

[lgpm]

7

[m3/h]

Q max.

120 P 1 [W]

150 125

5 1,5

10

160

max.

4 1

140

175

P 1 [W]

1

0

Q

200

0 0

min.

Switchgears and Control Devices Pump Management Systems

0

100 min.

80 60

100

40 75 50

20 0

1

2

3

4

5

Wilo Catalogue A1 - Circulating pumps in glandless design

6

7

[m3/h]

0

0

1

2

3

4

5

6

291

Potable water circulation Standard pumps (single-head pumps)

Pump curves Wilo-TOP-Z Wilo-TOP-Z 30/10 AC (EM)

Three-phase (DM) v

0

0,5

1

v

1,5

2

2,5

[m/s]

3

0

10

0,5

1

1,5

2

2,5

Wilo-TOP-Z 30/10

Wilo-TOP-Z 30/10 9

9

1~230V - Rp 1¼

8

8

7

7

6

3~400V - Rp 1¼

6 m

ax

H [m ]

H [m ]

[m/s]

3

10

.(

5

1

ax

.(

(2

4

)

(2

m in .(

m

in.

3

3

3

1 )

)

4

m

5

)

(3

)

2

2

1

1

0

0

1

2

0

3

4

0,5

0

5

6

1

5

10

7

1,5 15

20

Q

30

0

[l/s]

0

[lgpm]

0

2,5

25

0

9 [m 3/h]

8 2

)

350

1

2

3

4

0,5

5

1

5

10

6

7

1,5 15

20

Q

9 [m 3/h]

8 2

2,5

25

350 max.

300

[l/s]

[lgpm]

30

max.

300

min. 250

P 1 [W]

P1 [W]

250 200 150 100

200

min.

150 100

50

50

0

0 0

1

2

3

4

5

6

7

9 [m 3/h]

8

0

1

2

3

4

5

6

7

9 [m 3/h]

8

Wilo-TOP-Z 40/7 AC (EM)

Three-phase (DM) v

v 0

0,5

1

1,5

2

2,5

3

[m/s]

0

0,5

1

1,5

2

2,5

Wilo-TOP-Z 40/7

4 1

(1

.( ax

m

. ax

m

H [m ]

4 H [m ]

5

3

3 ~ 400 V - DN 40

6

5

3 )

)

(2 )

m

(2

in

.(

2

mi

n.

2

3

)

(3

)

)

1

1

0 0

2

4

6

1

0

8

10

2

10

20

12

14

3 30 Q

350

4

40

50

0

16 [m3/h] [l/s] [lgpm]

4

6

1

8

10

2

10

20

12

14

3 30

4

40

16 [m3/h] [l/s]

50

[lgpm]

14

16 [m3/h]

Q max.

300 250 P1 [W]

P1 [W]

2

0

min.

250 200 150 100

200 min.

150 100

50

292

0 0

350

max.

300

0

[m/s]

Wilo-TOP-Z 40/7

1 ~ 230 V - DN 40

6

0

3

7

7

50 0

2

4

6

8

10

12

14

16 [m3/h]

0

0

2

4

6

8

10

12

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Pump curves Wilo-TOP-Z Wilo-TOP-Z 50/7

Wilo-TOP-Z 65/10 Three-phase (DM) v

v 0

0,5

1

1,5

Heating, Air-conditioning, Cooling

Three-phase (DM) 2

2,5

3,5 [m/s]

3

0

8

0,5

1

1,5

2

[m/s]

2,5

9

Wilo-TOP-Z 65/10

Wilo-TOP-Z 50/7 8

3 ~ 400 V - DN 50

7

3 ~ 400 V - DN 65

7

6

6 5 5

m

4

in

.(

)

3

2

)

2

1

1

0 0

5

10

1

2

0

15 4

3

25

20 5

25 7

6

50

0

[m3/h] [l/s] [lgpm]

75

5 1

2 20

10 3

15 4

40

20 5

6

60

1100

P 1 [W]

min.

9

100

35 10

120

40 [m3/h] 11 [l/s] 140

[lgpm]

900 800

min.

700

200

30 8

max.

1000

400

25 7

80 Q

1200

max.

600

0 0 0

Q

800

P 1 [W]

)

)

.(

0

3

3

Potable water circulation

in

)

m

)

. (1

(2

3

(2

H [m ]

1 .( ax

ax

H [m ]

m

m

4

600 500

0 0

5

10

15

20

25

[m3/h]

400

0

5

10

15

20

25

30

35

40 [m3/h]

Wilo-TOP-Z 80/10 Solar thermal

Three-phase (DM) v 0

0,5

1

1,5

2

2,5

[m/s]

3

9

Wilo-TOP-Z 80/10 8

3 ~ 400 V - DN 80

7 6

H [m ]

x.

Service/Accessories, Systems

ma

(1

5

) (2

4

)

mi

n.

(3 )

3 2 1 0

0 0

10 2

4

0

20 6

50

30 8

40 10

100

12

50 14

150

60 16

[m3/h] 18 [l/s] [lgpm]

200

Q

1500 1400

max.

Switchgears and Control Devices Pump Management Systems

P 1 [W]

1300 1200 1100 1000 min.

900 800

0

10

20

30

40

50

Wilo Catalogue A1 - Circulating pumps in glandless design

60

[m3/h]

293

Potable water circulation Standard pumps (single-head pumps)

Terminal Diagram, Motor Data Wilo-TOP-Z Terminal Diagram, Motor Data WiloTOP-Z

Terminal diagram A/motor protection A

PE

L

N

L

N

L1

PE

Mains connection 1~230 V, 50 Hz

L2

L3

L1 L2 L3

Internal protection against unacceptably high winding temperatures

Mains connection 3~400 V, 50 Hz 3~230 V, 50 Hz (with optional switching plug 3~230 V) Internal protection against unacceptably high winding temperatures

Tripping: Reset:

Tripping: Reset:

Internal interruption of motor voltage Automatic after motor has cooled down

Terminal diagram C/motor protection C

WSK

WSK

PE

N

SSM

L

N

SSM

WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622 tripping unit or other switchgears/control devices with WSK connection option Tripping: Reset:

External tripping at switchgear/control device Manual reset at switchgear/control device necessary

(circuit diagram with SK 602/622, see “Service/Accessories”)

Internal interruption of a motor phase Interrupt mains system voltage, allow motor to cool down, switch mains system voltage on again

Terminal diagram D/motor protection D

L

Mains connection 1~230 V, 50 Hz

294

Terminal diagram B/motor protection B

L1

PE

L2

L3

L1 L2 L3

Mains connection 3~400 V, 50 Hz 3~230 V, 50 Hz (with optional switching plug 3~230 V) Full motor protection with integrated trip electronics in terminal box for all speed stages Tripping: Reset:

All-pole shutdown of motor by integrated tripping electronics Manual reset at terminal box necessary

Load capacity of the potential-free NC contact in accordance with VDI 3814 for die collective fault signal (SSM) 1 A, 250 V ~ For function, see chapter “Pump Management Systems Wilo-Control, Planning Guide”

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Terminal Diagram, Motor Data Wilo-TOP-Z Motor data Threaded Motor Terminal cable protec- diagram connection tion

P2

n

P1

I

–

PG

–

–

[W]

[1/min]

[W]

[A]

[PF/VDB]

–

–

–

20/4 (capacitor)

60

1 max. 2790 2 2600 3 min. 2100

95 - 105 70 - 80 50 - 65

0.50 0.40 0.35

–

–

3,5/400

1 x 13.5

A

A

20/4 (three-phase AC motor)

60

1 max. 2850 2 2650 3 min. 2440

80 - 100 45 - 65 35 - 50

–

0.35 0.15 0.10

0.60 0.30 0.20

–

1 x 13.5

B

B

25/6 (capacitor)

100

1 max. 2390 2 1810 3 min. 1260

140 - 200 115 - 175 85 - 120

1.00 0.90 0.65

–

–

5/400

1 x 13.5

A

A

25/6 (three-phase AC motor)

100

1 max. 2450 2 1880 3 min. 1590

125 - 210 80 - 135 60 - 95

–

0.45 0.25 0.20

0.80 0.45 0.35

–

1 x 13.5

B

B

25/10 (capacitor)

180

1 max. 2800 2 2500 3 min. 2400

210 - 325 170 - 315 150 - 295

1.62 1.58 1.51

–

–

8/400

2 x 13.5

C

C

25/10 (three-phase AC motor)

180

1 max. 2700 2 2400 3 min. 2000

175 - 310 125 - 230 100 - 175

–

0.77 0.43 0.32

1.33 0.74 0.55

–

2 x 13.5

D

D

30/7 (capacitor)

90

1 max. 2700 2 2500 3 min. 2100

135 - 165 100 - 145 70 - 110

0.80 0.72 0.56

–

–

5/400

1 x 13.5

A

A

30/7 (three-phase AC motor)

90

1 max. 2700 2 2350 3 min. 2050

105 - 155 70 - 105 50 - 80

–

0.42 0.21 0.15

0.72 0.37 0.26

–

1 x 13.5

B

B

30/10 (capacitor)

180

1max. 2800 2 2600 3 min. 2400

210 - 335 170 - 315 150 - 295

1.62 1.58 1.51

–

–

8/400

2 x 13.5

C

C

30/10 (three-phase AC motor)

180

1 max. 2700 2 2400 3 min. 2000

175 - 310 125 - 230 100 - 175

–

0.77 0.43 0.32

1.33 0.74 0.55

–

2 x 13.5

D

D

40/7 (capacitor)

180

1 max. 2700 2 2600 3 min. 2400

240 - 340 200 - 330 175 - 310

1.62 1.60 1.54

–

–

8/400

2 x 13.5

C

C

40/7 (three-phase AC motor)

180

1 max. 2700 2 2300 3 min. 2000

195 - 320 145 - 240 120 - 180

–

0.70 0.44 0.32

1.22 0.76 0.55

–

2 x 13.5

D

D

50/7 (three-phase AC motor)

350

1 max. 2700 2 2300 3 min. 2000

375 - 680 280 - 520 240 - 390

–

1.38 0.92 0.69

2.38 1.60 1.19

–

2 x 13.5

D

D

65/10 (three-phase AC motor)

700

1 max. 2700 2 2850 3 min. 2500

760 - 1050 580 - 840 515 - 720

–

2.42 1.55 1.30

4.19 2.68 2.25

–

2 x 13.5

D

D

80/10 (three-phase AC motor)

1100

1 max. 2500 2 2800 3 min. 2200

1290 - 1440 1055 - 1155 865 - 940

–

2.92 2.06 1.68

5.06 3.56 2.91

–

2 x 13.5

D

D

Heating, Air-conditioning, Cooling

Capacitor

Potable water circulation

Power Current at consumption 1~230 V 3~400 V 3~230 V

Solar thermal

Stage/speed

Service/Accessories, Systems

Rated power

Switchgears and Control Devices Pump Management Systems

Wilo-TOP-Z...

Always refer to name plate data! Current I: On-site thermal overload settings. Note: 3~230 V only with optional switching plug (accessory)

Wilo Catalogue A1 - Circulating pumps in glandless design

295

Potable water circulation Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-Z Dimension drawing A

Dimension drawing B Rp

Pg

Rp Pg

l0

l0

b3

b3

Dimensions, Weights WiloTOP-Z

G b2

a1

G

a1

b1 b2

a2

b1

l1

a2

b2

l1

b2

Permitted installation position, see Planning Guide

Permitted installation position, see Planning Guide

Dimension drawing C

Dimension drawing D R 1/8

Rp Pg

Pg

Pg

l0

l0

b3

b3

Pg

b1

a1

G a2

b1 b2

b2

a1

b2

a2

b2

Permitted installation positions, see Planning Guide

Permitted installation position, see Planning Guide

Dimension drawing E

Dimension drawing F

n x Ø d1 n x Ø d2

l1

l1

ØD Øk Ød DN

ØD Ø k L2 Ø k L1 Ød DN

296

R 1/8

n x Ø dL

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-Z

Pipe connection/ Nominal diameter

Thread

[Rp/DN]

G

–

–

20/4

Rp 3/4

G 11/4

150

30

54

162

50

70

25/6

Rp 1

G 11/2

180

30

54

162

50

25/10

Rp 1

11/

180

52

72,5

171.5

30/7

Rp 11/4

G2

180

34

64

172

30/10

Rp 11/4

G2

180

52

72,5

40/7

DN 40

–

250

46

50/7

DN 50

–

280

63

65/10

DN 65

–

340

80/10

DN 80

–

360

G

Pump dimensions I0

Weight about

Dimension drawing

PN 6/10

–

[kg]

–

92

3.1

A

70

92

3.3

A

68.5

92

102

6.7

C

66

88

92

5.5

B

171.5

68.5

92

102

6.7

C

72

193

78

97

102

11

D

82

225

91

119

110

16

D

79

100

256

118

136

119

25.5

D

95

130

255

135

159

119

28/30

D

a1

a2

l1

b1

b2

b3

[mm]

2

Potable water circulation

Wilo-TOP-Z...

Heating, Air-conditioning, Cooling

Dimensions, Weights

Flange dimensions Flange

Nominal diameter

–

DN

–

–

40/7

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

40

150

88

50/7

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

50

165

65/10

Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533)

65

Flange PN 6 (designed to PN 16 as per DIN 2531) Flange PN 16 (as per DIN 2533, drilled in accordance with EN 1092-2)

80/10

Pump flange dimensions ØD

Ød

Øk Ø kL1/kL2

Dimension drawing

n x Ø dL n x Ø dL1/dL2

–

[pcs. x mm]

–

100/110

4 x 14/19

E

102

110/125

4 x 14/19

E

185

122

130/145

4 x 14/19

E

80

200

138

150

4 x 19

F

80

200

138

160

8 x 19

F

[mm]

Solar thermal

Wilo-TOP-Z...

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

n = No. of bolt holes

Wilo Catalogue A1 - Circulating pumps in glandless design

297

Potable water circulation Standard pumps (single-head pumps)

Technical Data Wilo-VeroLine-IP-Z Technical Data WiloVeroLineIP-Z

Wilo-VeroLine-IP-Z Approved fluids (other fluids on request) Heating water (In accordance with VDI 2035)

•

Water-glycol mixture (for 20-40 Vol.-% glycol and fluid temperature d 40 °C)

•

Cooling and cold water

•

Hot water

–

Heat transfer oil

–

Potable water and water for food businesses in accordance with TrinkwV 2001

•

Permitted field of application Nominal pressure, max. [bar] Temperature range [°C] Ambient temperature, max. [°C] Installation in closed buildings Outdoor installation

10 -8 up to +110 40

• Special version at additional charge

Pipe connections Screwed connection Flange connection (groove and tongue-faced flange, DIN 2445) Flange version

G 1 1/2 – PN10

Nominal connection diameter DN

–

Flange with pressure-measurement connections

–

Materials Pump housing and lantern Impeller Shaft Mechanical seal Other mechanical seals

1.4306 Noryl 1.4571 ceramic/graphite/EPDM –

Electrical connections (other versions on request) Mains connection 3~ [V/Hz]

400/50

Mains connection 1~ [V/Hz]

230/50

Speed, max. [1/min]

1450/2900

• = available, – = not available

298

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Technical Data Wilo-VeroLine-IP-Z Wilo-VeroLine-IP-Z

–

Protection class

IP 44 (motor) IP 54 (terminal box)

Insulation class

F

Motor protection required on-site

•

Speed control

–

Motor winding to 3 kW Motor winding from 4 kW

3~230 V'/400VY, 50 Hz – Potable water circulation

Integrated full motor protection (see accessories for necessary tripping unit)

Heating, Air-conditioning, Cooling

Motor/electronics

Installation options Pipe mounting (up to 15 kW motor power)

•

Bracket mounting

–

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

299

Potable water circulation Standard pumps (single-head pumps)

Pump curves Wilo-VeroLine-IP-Z Pump curves WiloVeroLineIP-Z

Wilo-VeroLine-IP-Z 25/2- 25/6

Wilo-VeroLine-IP-Z 25/2- 25/6

1~230 V

3~230/400 V v

0

1

v 2

3

[m/h]

0

6

5

[m/s]

IP-

Z2

IP-

Z2

5/6

4

5/6

3

H[m]

H[m]

3

Wilo-VeroLine-IP-Z 25/2 Wilo-VeroLine-IP-Z 25/6

5

4

2

3

2

IP-Z

IP-Z

25/2

1

25/

2

1

0 0 0

300

2

6

Wilo-VeroLine-IP-Z 25/2 Wilo-VeroLine-IP-Z 25/6

0

1

1

2 0,5 5

3

4 0,5

10

Q

5

6 1

15

20

[m3/h] [l/s] [lgpm]

0

0 0 0

1

2 0,5 5

3

4 0,5

10

Q

5

6 1

15

20

[m3/h] [l/s] [lgpm]

Subject to change without prior notice 09/2006 WILO AG

Potable water circulation Standard pumps (single-head pumps)

Terminal Diagrams, Motor Data Wilo-VeroLine-IP-Z Terminal diagram A With built-in capacitor

N L1

Heating, Air-conditioning, Cooling

C2 C1 N L

C

PE

Single-phase AC motor 1~230 V, 50 Hz

Terminal diagram B

3~400 V Y 3~230 V '

U1 V1 W1 L1 L2

=Y =' Potable water circulation

unbroken line dashed line

W2 U2 V2

L3 PE

Three-phase AC motor 3~230/400 V, 50 Hz

Motor data Rated power p2

Nominal current (approximately) IN 1~230 V

[W]

IN 3~230 V

IN 3~400 V

[A]

Capacity

Rated motor speed

Terminal diagram

C

n

–

[µF]

[1/min]

– A

25/2 (1~230 V)

0.10

1.05

–

–

4.0

1450

25/2 (3~400 V)

0.09

–

0.50

0.29

–

1450

B

25/6 (1~230 V)

0.18

1.15

–

–

6.3

2850

A

25/6 (3~400 V)

0.12

–

0.66

0.38

–

2850

B

Solar thermal

Wilo-VeroLine-IP-Z...

Service/Accessories, Systems

Note motor type label data!

Switchgears and Control Devices Pump Management Systems

Terminal Diagrams, Motor Data WiloVeroLineIP-Z

Wilo Catalogue A1 - Circulating pumps in glandless design

301

Potable water circulation Standard pumps (single-head pumps)

Dimensions, Weights Wilo-VeroLine-IP-Z Dimension drawing

a

1~230 V

a1

f

3~230/400 V e e

e

a2

b Øg

l0

G½" x G2 l1

c

Dimensions, Weights WiloVeroLineIP-Z

G1½

Dimensions, Weights Wilo-VeroLine-IP-Z...

Nominal diameter DN

Dimensions l0

l1

a

a1

a2

c

e

f

Øg

[mm]

–

302

b

Weight about – [kg]

25/2 (1~230 V)

25

180

250

241

213

136

148

92

58

82

115

5.5

25/2 (3~400 V)

25

180

250

241

213

136

148

92

58

–

115

4.5

25/6 (1~230 V)

25

180

250

241

213

136

148

92

58

82

115

5.5

25/6 (3~400 V)

25

180

250

241

213

136

148

92

58

–

115

4.5

Subject to change without prior notice 09/2006 WILO AG

Solar thermal Contents

High-Efficiency Pumps

Wilo-Stratos ECO-ST

304

Series overview

304

Heating, Air-conditioning, Cooling

Solar thermal

Standard Pumps

Equipment/Function

306

Technical Data

308

Pump Curves

310

Terminal diagram, motor data

311

Dimensions, Weights

312

Wilo-Star-ST (SolarStar) Series overview

Potable water circulation

Wilo-Stratos ECO-ST

314 314

Wilo-Star-ST (SolarStar) 316

Technical Data

318

Pump Curves

320

Terminal Diagrams, Motor Data

322

Dimensions, Weights

323

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Equipment/Function

Wilo Catalogue A1 - Circulating pumps in glandless design

303

Solar thermal High-efficiency pumps (single-head pumps)

Series overview Wilo-Stratos ECO-ST

H [m]

Series: Wilo-Stratos ECO-ST Wilo-Stratos ECO-ST

5

15(

25)

4

/1-

5

3 2

Ne w

304

! mme ogra r p e in th

> Single-head pumps: • Glandless circulating pumps with screwed connection > Application: • High-flow volume and low-flow volume solar thermal systems

1 0 0

0,5

1

1,5

2

2,5 Q[m³/h]

Subject to change without prior notice 09/2006 WILO AG

Solar thermal High-efficiency pumps (single-head pumps)

Series overview Wilo-Stratos ECO-ST

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . .

Page: 6/29 306 308 310 311 312 325

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

> Product advantages: • Pump housing with wrench attachment point • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • Minimum electrical power consumption: only 5.8 W • BA linkup For linkage to external monitoring units (e.g. building automation BA or DDC installations)

Heating, Air-conditioning, Cooling

Series: Wilo-Stratos ECO-ST

Wilo Catalogue A1 - Circulating pumps in glandless design

305

Solar thermal High-efficiency pumps (single-head pumps)

Equipment/Function Wilo-Stratos ECO-ST Wilo-Stratos ECO-ST Operating modes Speed-stage switching

–

Manual control mode (n=constant)

•

'-c for constant differential pressure

•

'-v for variable differential pressure

•

'-T for temperature-prompted differential pressure

–

Manual functions Setting the operating mode

•

Setting the differential-pressure setpoint

•

Setting to “Autopilot” (automatic setback mode)

•

Setting the pump to ON/OFF

–

Setting the speed (manual setting mode)

•

Setting the speed stages

–

Automatic functions Stepless power adjustment depending on the operating mode

•

“Autopilot” automatic setback mode

•

Deblocking function

•

Soft start

•

Safety control

•

Full motor protection with integrated trip electronics

–

External control functions Control input “Overriding Off”

•

Control input “Overriding Min”

–

Control input “Analogue in 0- 10 V” (remote speed adjustment)

•

Control input “Analogue in 0- 10 V” (remote setpoint adjustment)

•

Signal and display functions

306

Single/collective fault signal (potential-free NC contact)

–

Collective fault signal (potential-free NC contact)

•

Individual run signal (potential-free NO contact)

–

Thermal winding contact (WSK, potential-free NC contact)

–

Fault light

•

Direction-of-rotation telltale lamp

–

LC display for showing pump data and fault codes

–

Subject to change without prior notice 09/2006 WILO AG

Solar thermal High-efficiency pumps (single-head pumps)

Equipment/Function Wilo-Stratos ECO-ST Wilo-Stratos ECO-ST

Infrared interface for wireless data exchange with IR-Monitor (see IR-Monitor function table)

–

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

–

Serial digital LON interface for connection to a LONWORKS network

–

Heating, Air-conditioning, Cooling

Data exchange

Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

–

Addition operation (efficiency-optimised peak-load cut-in and out)

–

Potable water circulation

Twin-head pump management (twin-head pump or 2 single-head pumps)

Double switchover valve in pump housing

–

Cable entry possible on both sides

•

Wilo quick connection with spring clips

•

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

–

Plug-in slot for optional expansion with WiloIF-Moduls

–

Blocking current-proof motor

•

Including seals for threaded connection (loose)

•

Including installation and operating instructions

•

Including thermal insulation

–

Including washers for flange bolts (for connections with nominal connection diameters DN 32 mm - DN 65 mm)

–

Including 1.8 m power cable with grounding plug

–

Integrated non-return valve

–

Integrated ball shutoff valve

–

Including time switch

–

Service/Accessories, Systems

•

Switchgears and Control Devices Pump Management Systems

Wrench attachment point on pump body

Solar thermal

Equipment/Scope of delivery

Wilo Catalogue A1 - Circulating pumps in glandless design

307

Solar thermal High-efficiency pumps (single-head pumps)

Technical Data Wilo-Stratos ECO-ST Wilo-Stratos ECO-ST... 15/1-5-130

25/1-5

25/1-5-RG

Heating water (In accordance with VDI 2035)

•

•

•

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

5

5

5

2,5

2,5

2,5

+ 15 to + 110 + 15 to + 95

+ 15 to + 110 + 15 to + 95

+ 15 to + 110 + 15 to + 95

Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] at max. ambient temperature +40 °C in shortterm operation 2 h [°C]

–

–

–

–

–

–

Maximum permissible total hardness in potable watercirculation systems [°d]

–

–

–

Standard version with nominal pressure, p max [bar]

10

10

10

Special version with nominal pressure, pmax [bar]

–

–

–

thread connection

½

1

1

Nominal flange diameter

15

25

25

Flange for mating flange PN 6, standard version

–

–

–

Flange for mating flange PN 16, special version

–

–

–

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

Mains connection 1~ [V], standard version

230

230

230

Mains connection 3~ [V], standard version

–

–

–

Mains supply connection 3~ [V] , with optional switching plug

–

–

–

Mains frequency [Hz]

50

50

50

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume max. [m3/h] Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C]

Pipe connections

Electrical connection

308

Subject to change without prior notice 09/2006 WILO AG

Solar thermal High-efficiency pumps (single-head pumps)

Technical Data Wilo-Stratos ECO-ST 15/1-5-130

25/1-5

25/1-5-RG

EN 61800-3

EN 61800-3

EN 61800-3

Emitted interference

EN 61000-6-3

EN 61000-6-3

EN 61000-6-3

Immunity to interference

EN 61000-6-2

EN 61000-6-2

EN 61000-6-2

Pulse-pack control

Pulse-pack control

Pulse-pack control

Protection class

IP 44

IP 44

IP 44

Insulation class

F

F

F

Grey cast iron (EN-GJL-200)

Grey cast iron (EN-GJL-200)

Red bronze (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001

Heating, Air-conditioning, Cooling

Wilo-Stratos ECO-ST...

Motor/electronics Electromagnetic compatibility

Power electronics

Pump housing

Impeller

Potable water circulation

Materials

Plastic (PP - 40% GF)

Shaft

Stainless steel

Bearing

Metal-impregnated carbon

Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 0.5

0.5

0.5

95 °C

3.0

3.0

3.0

110 °C

10.0

10.0

10.0

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

50 °C

Wilo Catalogue A1 - Circulating pumps in glandless design

309

Solar thermal High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos ECO-ST Wilo-Stratos ECO-ST 15(25)/1-5 0 6

0,2

0,4 0,2

0

0,6

1,0

0,8

0,4

Wilo-Stratos ECO-ST 15(25)/1-5

0,6

1,2 0,8

1,4 Rp 1 Rp 1¼

0 [m/s] 6

0,2

0,4 0,2

0

0,6

1,2 0,8

1,4 Rp 1 Rp 1¼

[m/s]

1 ~ 230 V - Rp 1/ Rp 1¼

1 ~ 230 V - Rp 1/ Rp 1¼ 5

p-c

p-v

4

m

H [m]

4

3

ax .

H [m]

0,6

Wilo-Stratos ECO-ST 15(25)/1-5

Wilo-Stratos ECO-ST 15(25)/1-5

5

1,0

0,8

0,4

3

2

2

.

max

1

1

0 0 0

0,5

0

2

1

2

1,5 0,4

0,2 4

Q

70

6

2,5 0,6

[m³/h] [l/s]

8

[lgpm]

0

2

1

2

1,5 0,4

0,2

50

3m

4m

2

30

5

P1 [W]

P1 [W]

max.

40

m

m

1m

4

0,5

1

1,5

max.

40

Q

6

2,5 0,6

[m³/h] [l/s]

8

[lgpm]

5

2,5

[m³/h]

0 0

m

m

1m min.

10 2

3m

4m

2

30 20

min.

10 0 0

0,5

60

50

20

0 0 0 70

60

310

min.

min.

0,5

1

1,5

2

2,5

[m³/h]

Subject to change without prior notice 09/2006 WILO AG

Solar thermal High-efficiency pumps (single-head pumps)

Terminal diagram, Motor Data Wilo-Stratos ECO-ST

L

N

PE

SSM

Ext. off

Heating, Air-conditioning, Cooling

Terminal diagram

In 0~10V

1~ 230 V, 50 Hz

Single-phase AC motor (EM), 2-pole, 1~230 V, 50 Hz

Wilo-Stratos ECO-ST...

Speed [1/min]

[1/min]

Power consumption

Current max.

Motor protection

Threaded cable connection

p1

I

-

PG

[W]

[A]

-

1x7/1x9/1x11

1400 - 3500

5.8 - 59

0.46

25/1-5

1400 - 3500

5.8 - 59

0.46

not necessary (blocking currentproof)

1x7/1x9/1x11

25/1-5-RG

1400 - 3500

5.8 - 59

0.46

not necessary (blocking currentproof)

1x7/1x9/1x11

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

15/1-5-130

not necessary (blocking currentproof)

Potable water circulation

Motor data

Wilo Catalogue A1 - Circulating pumps in glandless design

311

Solar thermal High-efficiency pumps (single-head pumps)

Dimensions, Weights Wilo-Stratos ECO-ST Dimension drawing

b1 b5

G

I0

b4

l3

b3

I4

a2

b2

I5

I1

Dimensions, Weights Wilo-Stratos ECO-ST...

312

Screwed Thread connection

Rp

G

-

-

Dimensions

l0

l1

l3

l4

l5

a

a2

Weight about

b1

b2

b3

b4

b5

[mm]

[kg]

15/1-5-130

½

1

130

96

90

78

50

60

32.5

184.8

92.5

77.5

73

107.3

3.0

25/1-5

1

1½

180

96

90

78

50

60

32.5

184.8

92.5

77.5

73

107.3

3.0

25/1-5-RG

1

1½

180

96

90

78

50

60

32.5

184.8

92.5

77.5

73

107.3

3.0

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Solar thermal

High-efficiency pumps (single-head pumps)

Wilo Catalogue A1 - Circulating pumps in glandless design

313

Solar thermal Standard pumps (single-head pumps)

Series overview Wilo-Star-ST (SolarStar)

H[m]

Series: Wilo-Star-ST (SolarStar) Wilo-Star ST

10 9 ST 20 8 /11 7 ST 20/9 6 5 4 3 2 1 0

314

0

0,5

> Single-head pumps: • Circulating pumps with screwed connection > Application: • Solar thermal systems

ST 25 ST 25/6 /7

ST 25/4

1

1,5

2

2,5 Q[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Solar thermal Standard pumps (single-head pumps)

Series overview Wilo-Star-ST (SolarStar)

> Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . .

Page: 6 316 318 320 322 323 325

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

> Product advantages: • Special hydraulics for utilisation in solar thermal systems • Up to 30% lower current consumption • Pump housing with wrench attachment point • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation

Heating, Air-conditioning, Cooling

Series: Wilo-Star-ST (SolarStar)

Wilo Catalogue A1 - Circulating pumps in glandless design

315

Solar thermal Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-ST (SolarStar) Wilo-Star ST (SolarStar) Operating modes Speed-stage switching

•

Manual control mode (n=constant)

–

'p-c for constant differential pressure

–

'p-v for variable differential pressure

–

'p-T for temperature-prompted differential pressure

–

Manual functions Setting the operating mode

–

Setting the differential-pressure setpoint

–

Setting to “Autopilot” (automatic setback mode)

–

Setting the pump to ON/OFF

–

Setting the speed (manual setting mode)

•

Setting the speed stages

3

Automatic functions Stepless power adjustment depending on the operating mode

–

“Autopilot” automatic setback mode

–

Deblocking function

–

Soft start

–

Safety control

–

Full motor protection with integrated trip electronics

–

External control functions Control input “Overriding Off”

–

Control input “Overriding Min”

–

Control input “Analogue in 0- 10 V” (remote speed adjustment)

–

Control input “Analogue in 0 - 10 V” (remote setpoint adjustment)

–

Signal and display functions Single fault signal (potential-free NC contact)

–

Collective fault signal (potential-free NC contact)

–

Single/collective run signal (potential-free NO contact)

–

Thermal winding contact (WSK, potential-free NC contact)

–

Fault light

–

Direction-of-rotation telltale lamp

–

LC display for showing pump data and fault codes

–

• = available, – = not available

316

Subject to change without prior notice 09/2006 WILO AG

Solar thermal Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-ST (SolarStar) Wilo-Star ST (SolarStar)

Infrared interface for wireless data exchange with IR-Monitor

–

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

–

Serial digital LON interface for connection to a LONWORKS network

–

Heating, Air-conditioning, Cooling

Data exchange

Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

–

Addition operation (efficiency-optimised peak-load cut-in and out)

–

Potable water circulation

Twin-head pump management (twin-head pump or 2 single-head pumps)

Equipment/Scope of delivery Wrench attachment point on pump body

• –

Cable entry possible on both sides

•

Quick connection with spring clips

•

Integrated air extraction fitting for automatic rapid ventilator Rp 3/8

–

Plug-in slot for optional expansion with WiloIF-Moduls

–

Blocking current-proof motor

•

Including seals for threaded connection (loose)

•

Including installation and operating instructions

•

Including thermal insulation

–

Including washers for flange bolts (for DN 32 - DN 65 nominal connection diameters)

–

Including 1.8 m power cable with grounding plug

–

Integrated non-return valve

–

Integrated ball shutoff valve

–

Including time switch

–

Service/Accessories, Systems

Double switchover valve in pump housing

Solar thermal

(only for nominal diameter DN 25)

Switchgears and Control Devices Pump Management Systems

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

317

Solar thermal Standard pumps (single-head pumps)

Technical Data Wilo-Star-ST (SolarStar) Wilo-Star-ST... (SolarStar) 20/4 25/4

20/6 25/6

20/7 25/7

20/9

20/11

Heating water (In accordance with VDI 2035)

–

–

–

–

–

Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data)

•

•

•

•

•

Potable water and water for food businesses in accordance with TrinkwV 2001

–

–

–

–

–

5

6

7

10

12

3

3,5

4

2

2

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume

max. [m3/h]

Permitted field of application Temperature range for utilisation in heating, ventilation and A/C systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40°C [°C]

– -10 to +110 (in short-term operation 2 h: +120)

–

–

–

–

–

Maximum permitted total hardness in potable water circulation systems [°d]

–

–

–

–

–

Standard version for operating pressure pmax [bar]

10

10

10

10

10

Special version for operating pressure pmax [bar]

–

–

–

–

–

Screwed connection Rp/G

Rp 1/2 (S T20...) Rp 1 (ST 25 ...)

Rp 1/2 (S T20...) Rp 1 (ST 25 ...)

Rp 1/2 (S T20...) Rp 1 (ST 25 ...)

Rp 1/2 (S T20...) Rp 1 (ST 25 ...)

Rp 1/2

Filler connection [G, inside]

–

–

–

–

–

Nominal connection diameter flange DN

–

–

–

–

–

Flange for mating flange PN 6, standard version

–

–

–

–

–

Mating flange for PN 16 flange, special version

–

–

–

–

–

Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), standard version

–

–

–

–

–

Support-bracket mounting (with horizontal shaft only), special version

–

–

–

–

–

230

230

230

230

230

Pipe connections

Electrical connection Mains connection 1~ [V], standard version Mains connection 3~ [V], standard version

–

–

–

–

–

Mains connection 3~ [V], with optional switching plug

–

–

–

–

–

Mains frequency [Hz]

50

50

50

50

50

• = available, – = not available

318

Subject to change without prior notice 09/2006 WILO AG

Solar thermal Standard pumps (single-head pumps)

Technical Data Wilo-Star-ST (SolarStar)

20/4 25/4

20/6 25/6

20/7 25/7

20/9

20/11

–

–

–

–

–

Heating, Air-conditioning, Cooling

Wilo-Star-ST... (SolarStar)

Electromagnetic compatibility Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Power electronics

–

–

–

–

–

Radio interference suppression level

N

N

N

N

N

Protection class

IP 44

IP 44

IP 44

IP 44

IP 44

Insulation class

F

F

F

F

F

Potable water circulation

Motor/electronics

Materials Pump housing

Grey cast iron (EN-GJL-200), cataphoretic painting

Impeller

Polypropylene

Shaft

Stainless steel (X40 Cr13)

Bearing

Carbon

Minimum suction head [m] at water delivery temperature of 50 °C

0.5

0.5

0.5

0.5

0.5

at water delivery temperature of 95 °C

3

3

3

3

3

at water delivery temperature of 110 °C

10

10

10

10

10

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

319

Solar thermal Standard pumps (single-head pumps)

Pump curves Wilo-Star-ST (SolarStar) Wilo-Star ST 20/4, ST 25/4

Wilo-Star ST 20/6, ST 25/6

v 0

1,0

0,5

Wilo-Star ST 20/4 ST 25/4 1~230 V - Rp 1/2, Rp 1

4

v

0

2,0 [m/s]

1,5

5

1,0

0,5

[m/s]

2,0

1,5

7

Wilo-Star ST 20/6 ST 25/6

6

1~230 V - Rp 1/2, Rp 1

H[m]

5 m

ax

H[m]

3

ma

x.

4

3

2

2 m

1

mi

n.

in

1

0 0 0

1,0

2,0

0,25

0,5 5

0

0

[m3/h]

3,0 1,0

0,75 10

0

[l/s]

1,0

0

[lgpm]

2,0

0,25 5

0

Q 80

[m3/h]

3,0 0,75

0,5

[l/s]

1,0

10

[lgpm]

Q

100

max.

max

80

P1[W]

P1[W]

60 60

min.

40 min

40

20 0

2,0

1,0

20

[m3/h]

3,0

Wilo-Star ST 20/7, ST 25/7

0

1,0

2,0

Wilo-Star ST 20/9

v 0

v

1,0

0,5

2,0 [m/s]

1,5

7

0

Wilo-Star ST 20/7 ST 25/7

6

0,5

1

[m/s]

1,5

12

Wilo-Star ST 20/9

1~230 V - Rp 1/2, Rp 1

1 ~ 230 V - Rp 1/2

10

ma

5

x.

H[m]

H[m]

[m3/h]

3,0

8

4

m

6

ax

.

3 mi

n.

2

4

1

2

m

0 0 0

1,0

2,0

0,25

0,5 5

0

[m3/h]

3,0 0,75

1,0

10

0

[l/s] [lgpm ]

0 0 0

Q

120

in

0,5 0,1

0,2 0,2

1,5 0,4

0,4

2 0,5

0,6

0,6

2,5 0,7

[m3/h] [l/s] [lgpm]

0,8

Q

140

max.

120

100

max.

P1[W]

100 P1[W]

1 0,3

80

min.

80 60

60

min

40 40 0

320

1,0

2,0

3,0

[m3/h]

20

0

0,5

1

1,5

2

2,5

[m3/h]

Subject to change without prior notice 09/2006 WILO AG

Solar thermal Standard pumps (single-head pumps)

Pump curves Wilo-Star-ST (SolarStar)

Heating, Air-conditioning, Cooling

Wilo-Star ST 20/11 v 0

0,5

1

1,5

[m/s]

12

Wilo-Star ST 20/11 1 ~ 230 V - Rp 1/2

10

8 m

H[m]

ax

.

6

4

0

Potable water circulation

m

in

2

0 0 0

0,5 0,1

0,2

1 0,3

0,2

1,5 0,4

0,4

2 0,5

0,6

0,6

2,5 0,7

[m3/h] [l/s] [lgpm]

0,8

Q

180 160

max.

140 P1[W]

120 100

min

80 60 0,5

1

1,5

2

2,5

[m3/h]

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

0

Wilo Catalogue A1 - Circulating pumps in glandless design

321

Solar thermal Standard pumps (single-head pumps)

Terminal Diagrams, Motor Data Wilo-Star-ST (SolarStar) Terminal diagram

L

N

PE

Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz, with integrated capacitor Motor data Wilo-Star-ST...

Rated power

Stage/speed

Power consumption

Current

Capacitor

Threaded cable connection

Motor protection –

P2

n

P1

I

–

PG

[W]

[1/min]

[W]

[A]

[PF/VDB]

–

–

2100 1600 1100

55 - 65 38 - 48 27 - 32

0.28 0.21 0.15

2.0/400

11

not necessary (blocking currentproof)

2500 2100 1500

68 - 82 46 - 63 34 - 44

0.36 0.28 0.20

2.6/400

11

not necessary (blocking currentproof)

2700 2500 2000

92 - 110 62 - 84 44 - 63

0.48 0.38 0.29

3.5/400

11

not necessary (blocking currentproof)

2100 1600 1100

88 - 110 62 - 78 45 - 50

0.50 0.35 0.25

3.0/400

11

not necessary (blocking currentproof)

2100 2500 1500

125 - 165 97 - 115 67 - 75

0.72 0.55 0.35

2.6/400

11

not necessary (blocking currentproof)

25/4 20/4

22 13 7

max

25/6 20/6

37 22 12

max

25/7 20/7

60 22 7

max

44 25 14

max

20/9

max

20/11

61 34 18

min

min

min

min

min

Always refer to name plate data!

322

Subject to change without prior notice 09/2006 WILO AG

Solar thermal Standard pumps (single-head pumps)

Dimensions, Weights Wilo-Star-ST (SolarStar) Dimension drawing B

100

Heating, Air-conditioning, Cooling

Dimension drawing A

G

3

53,7

54

78,8

90

PG 11

90

90

(130) 180

180

b3

l0

91 (79) 22,5

G

141,5 (129)

67,2

l1

130,4

Potable water circulation

33

G (Rp) 92,5

Dimensions, Weights Pipe connection/ Nominal diameter

Thread

[Rp/DN]

G

–

–

Pump dimensions

I0

l1

Weight about

b3

[mm]

Dimension drawing

–

–

[kg]

–

20/4

Rp 1/2

1

79

97

73

2.43

A

25/4

Rp 1

1 1/2

79

97

73

2.43

A

20/6

Rp 1/2

1

79

97

73

2.45

A

25/6

Rp 1

1 1/2

79

97

73

2.45

A

20/7

Rp 1/2

1

91

109

76

2.9

A

25/7

Rp 1

1 1/2

91

109

76

2.9

A

20/9

Rp 1/2

1

20/11

Rp 1/2

1

B

4.0

B

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

See dimension drawing

3.6

Solar thermal

Wilo-Star-ST...

Wilo Catalogue A1 - Circulating pumps in glandless design

323

Solar thermal Standard pumps (single-head pumps)

324

Subject to change without prior notice 09/2006 WILO AG

Service/Accessories Contents

Wilo-TOP Motor Technology

326

Circuit diagrams

328

Switching plug/servicing apparatus

331

Threaded Pipe Unions

332

Adapter Fittings Wilo-(R), Wilo-(RF), Wilo-(F)

334

Pump Thermal Insulation

336 337

Wilo-TOP Modular Concept (Motor-Modules)

340

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Cold water insulation for pumps Wilo-ClimaForm

Heating, Air-conditioning, Cooling

Service/Accessories

Wilo Catalogue A1 - Circulating pumps in glandless design

325

Service/Accessories Wilo-TOP Motor Technology

Motor technology Motor technology The foundation of the entire Wilo-TOP Series is the motor concept. The so-called “Cold Motor” concept is based on optimised rotor and stator configurations in conjunction with similarly optimised motor mechanics and an electrical connecting technology with chamber block contacts. The conventional insulating materials of Classes F and H are fully sufficient due to the minor electrical losses and resulting lower heat generation. Electrical connection Wilo-TOP-S, TOP-SD, Wilo-TOP-D, Wilo-TOP-Z, Wilo-SE, Wilo-SE-TW, Wilo-RL Both single-phase AC motors and three-phase motors have been conceived as “wide-range voltage motors” suitable for utilisation throughout Europe. - Single-phase AC motor 1~230 V, 50 Hz, ±10 %. Connection also permitted to AC power grids 1~220 Volt, 50 Hz. - Three-phase AC motor 3~400 V, 50 Hz, ±10 %. Connection to three-phase power grids 3~380 Volt, 50 Hz also permitted. Connection to the 3~230 V mains is possible with Wilo-TOP-S/-SD and Wilo-TOP-Z when the switching plug 3~230 V is used as an accessory. Connection to the 3~230 V mains is possible with TOP-D means of winding changeover in the terminal box. Wilo-TOP-E and Wilo-TOP-ED Wilo-TOP-E/-ED series pumps have three-phase AC motors, starting with P2 = 350 W. Integration of the 1-phase micro-frequency converter requires connections to AC mains power. Electrical connection: 1~230 V, 50 Hz, ±10 %. It is possible in three-phase power grids with 3~230 V to connect Wilo-TOP-E/-ED Series pumps between 2 phases. Note: When operating Wilo pumps with control devices or module accessories, electrical operating conditions in accordance with VDE 0160 are to be observed (for details, see planning guide). Rotation control The electronic rotation control facility integrated in the Wilo-TOP three-phase pumps indicates the correct direction of rotation when the telltale lamp is lit and the wrong direction of rotation when the lamp goes out. Rotor unit The integration of all components that rotate and come into contact with water in the compact rotor unit ensures max. smooth operation, long service life and ease of handling during service work.

326

Air venting

Rotor shaft / pump shaft

Water

Note: Wilo-TOP pumps do not have to be vented during start-up because they have a special shaft bore for forced venting during operation (see Figure).

Motor protection Wilo-TOP Series The motor fuse protection of Wilo-TOP pumps can be ensured as follows: Blocking current-proof motors: no motor protection required The motors are designed in such a way that the windings are not damaged in the event of overload. This applies to the Wilo-TOP-D in three-phase AC current/single-phase versions with rated motor power P2 = 20 W. Pumps with internal protection against unacceptably high winding temperatures The motors are designed in such a way that motor voltage is shut down internally in the event of overload and winding damage is thereby prevented. This applies for the pump types Wilo-TOP-S/-SD Wilo-Z Wilo-RL Wilo-SE/SE-TW in single-phase as well as in three-phase versions with rated motor power 50 W d P2 d100 W. Automatic restart takes place with the single-phase versions after the winding cools down, the three-phase versions are acknowledged by switching the mains voltage off and then back on again. Pumps with full motor protection (WSK) and Wilo SK 602/622 tripping unit Realisation of full motor protection by means of thermal winding contacts (WSK) placed within the stator windings. This applies for TOP-S/-SD/-D/-Z AC pumps with rated motor power of P2 = 180 W, TOP-D three-phase pumps with P2 t 60 W.

Subject to change without prior notice 09/2006 WILO AG

Service/Accessories Wilo-TOP Motor Technology

Motor technology

Motor

Electronics

Heating, Air-conditioning, Cooling

Pumps with integrated full motor protection including trip electronics

Thermal winding contact (WSK) opens in case of thermal winding overtemperature

Supply voltage Trip mechanism in the terminal box Heating PTC

Potable water circulation

Bimetal washer (leaf spring) will be heated via PTC in case of faultl Bimetal switch

Solar thermal

Patented motor protection with integrated trip mechanism in the terminal box standard-equipped in all Wilo-TOP-S/-SD/-Z threephase pumps starting with P2 t180 Watt, in all Wilo-S/SD AC pumps starting with P2 t350 Watt, and in all Wilo-TOP-E/-ED pumps. Permanent full motor protection by way of exact motor temperature monitoring: - TOP-E/-ED: 3 PTC thermistor sensor in the winding TOP-S/-SD/-Z: 2 Thermal winding contacts (WSK) in the winding (for P2 t180W) In the event of a fault, e.g. unacceptable motor heating due to blocking, 2-phase operation, etc., Wilo-TOP-S/-SD/-Z pumps are shut down by means of three-phase deactivation in the pump-motor terminal box and Wilo-TOP-E/-ED pumps are shut down by means of deactivation of the frequency converter. They must be reset by actuating the Cancel button on the terminal box.

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Fault indication/signal Standard series integrated signals at the terminal box with - Fault light - Collective fault signal (P2 t 180 Watt) with potential-free NC contact in accordance with VDI 3814 for Wilo-TOP three-phase pumps (not TOP-D) and Wilo-TOP-E/-ED pumps.

Wilo Catalogue A1 - Circulating pumps in glandless design

327

Service/Accessories Circuit diagrams

Connection for Wilo-TOP multi-speed motors or ones marked with “r” Motor with internal protection, P2 to 90 W (TOP Series) or blocking current-proof (identification code “r”) – No external motor protection necessary! Single-phase AC motor 1~230 V, 50 Hz

Three-phase AC motor 3~400 V, 50 Hz

3 ~ 400 V, 50 Hz

Pump

PE

L

N

L

N

L1

L2

L3

L1

L2

L3

Pump

PE

1 ~ 230 V, 50 Hz

with integrated capacitor

Motor with integrated thermal winding contacts, P2 to 54 W Single-phase AC motor 1~230 V, 50 Hz

Three-phase AC motor 3~400 V, 50 Hz

Three-phase AC motor 3~400 V, 50 Hz

With tripping unit Wilo-SK 602/SK 622

With Wilo-C-SK plug-in tripping module

With tripping unit Wilo-SK 602/SK 622

3 ~ 400 V, 50 Hz

1 ~ 230 V, 50 Hz

SK 602 SK 622

PE

L1

PE

L1

PE

U

N

L2 V

L3 W

N N

PE

N

2 SK 602 15 10 10 11

L1

L2

3 ~ 400 V, 50 Hz

L3

SK 602 SK 622

1

PE

L1

L2

L3

N

PE

L1

L2

L3

N

PE

U

V

W

N

L1

L2

L3

15 10 11 WSK

Pump L1

L2

L3

N 1 2 SK 602 15 10 10 11

15 10 11 WSK

Pump

Pump L

N

WSK

C1 C2

No rotation check required!

Rotation check required! To correct: Change any two phase wires!

Rotation check required! To correct: Change any two phase wires!

Note! If using different contactor equipment: Terminals 15 and 10 “WSK” can be connected in the control circuit (max. 230 V). When using a motor protection switch provided by the customer, its settings must be in accordance with the pump name plate specifications.

328

Subject to change without prior notice 09/2006 WILO AG

Service/Accessories Circuit diagrams

Connection for Constant-Speed Three-Phase AC Motors 230 V'/400 V Y

Mains connection 1~230 V, 50 Hz

Mains connection 3~400 V, 50 Hz

Mains connection 3~230 V, 50 Hz

Steinmetz circuit: Motor terminals in ' circuit; attached capacitor

Motor terminals in Y circuit

Motor terminals in ' circuit;

1 ~ 230 V, 50 Hz

3 ~ 400 V, 50 Hz

L1

Pump

N

PE

U1

V1

W1

W2

U2

V2

L1

Pump

3 ~ 230 V, 50 Hz

L2

U1

L3

V1

W2

PE

Pump

W1

U2

L1

L2

U1

V2

L3

V1

W2

W1

U2

V2

Potable water circulation

PE

Heating, Air-conditioning, Cooling

Blocking current-proof motor, P2 to 20 W – No motor protection required!

Motor with installed thermal winding contacts, P2 t 60 W Mains connection 3~400 V, 50 Hz

Pump

PE

L1

N

PE

L1

L2

L3

N

PE

U

V

W

N

U1

V1

N

1

2 SK 602 15 10 10 11

W1

SK 602 SK 622

Pump

L1

L2

L3

N

PE

L1

L2

L3

N

PE

U

V

W

N

U1

V1

U2

V2

N

2 SK 602 15 10 10 11

W1

1

SK 602 SK 622

Pump

PE

L1

L2

PE

L1

L2

L3

N

PE

U

V

W

N

U1

V1

L3

W2

U2

V2

WSK W2

U2

V2

Rotation check required! To correct: Change any two phase wires!

Switchgears and Control Devices Pump Management Systems

Check direction of rotation. Rotation check required! To correct: To correct: Change capacitor terminal connections W2 V2 Change any two phase wires! (illustrated in dashed lines)

N 1 2 SK 602 15 10 10 11

W1

WSK

WSK W2

3 ~ 230 V, 50 Hz

PE

Solar thermal

3 ~ 400 V, 50 Hz

1 ~ 230 V, 50 Hz

SK 602 SK 622

Mains connection 3~230 V, 50 Hz

Service/Accessories, Systems

Mains connection 1~230 V, 50 Hz

Wilo Catalogue A1 - Circulating pumps in glandless design

329

Service/Accessories Circuit diagrams

Connection for motors Wilo-TOP-E/-ED and Stratos/-Z/-D/-ZD Connection for motors WiloTOP-E/ED and Stratos/Z/-D/-ZD

Wilo-TOP-E/-ED and Stratos/Stratos-Z/Stratos-D Mains connection 1~230 V, 50 Hz

3 ~ 230 V, 50 Hz

1 ~ 230 V, 50 Hz PE

L1

Mains connection 3~230 V, 50 Hz, connection between 2 phases

L1

N

Mains connection 1~230 V, 50 Hz in the three-phase power grid 3~400 V, 50 Hz,

1 ~ 230 V, 50 Hz

L2

L1

N

or

L2 L2

L3 or

L

N

SSM

PE

L1

PE

L3

L3

SSM

Wilo-TOP-E/-ED Wilo-Stratos/-Z/-D L

N

SSM

Wilo-TOP-E/-ED Wilo-Stratos/-Z/-D

Wilo-TOP-E/-ED Wilo-Stratos/-Z/-D Note: Correct connection of the neutral conductor is to be observed!

Wilo-Stratos-ZD Mains connection 1~230 V, 50 Hz

3 ~ 230 V, 50 Hz

1 ~ 230 V, 50 Hz PE

L1

Mains connection 3~230 V, 50 Hz, connection between 2 phases

L1

N

Mains connection 1~230 V, 50 Hz, in the three-phase power grid 3~400 V, 50 Hz,

1 ~ 230 V, 50 Hz

L2

L1

N

or

L2 L2

L3

PE

or

L

N

SSM

PE

L1

L3

L3

SSM

Wilo-Stratos-ZD L

N

Wilo-Stratos-ZD

330

SSM

Wilo-Stratos-ZD Note: Correct connection of the neutral conductor is to be observed!

Subject to change without prior notice 09/2006 WILO AG

Service/Accessories Switching plugs/servicing apparatus

3 230 V

3 400 V

Heating, Air-conditioning, Cooling

Wilo – switching plug 3~230 V three-phase current Retrofittable plug for Wilo-TOP-S/-SD/-Z three-phase pumps for connecting the pump motor to the existing 3~230, 50 Hz supply voltage. Weight: approximately 30 g.

Potable water circulation

> Function Adapting the pump for connection to 3~230 V is made easy by simply replacing the standard-series 400 V speed/voltage plug in the pump terminal box with the 230 V switching plug provided (accessory). This retrofit does not allow the pump to be connected to 1~230 V. No additional wiring work is required. Manual variable speed control with the plug is retained for 3 stages.

Wilo-DKG-II Rotational monitoring/service unit

Solar thermal

Wilo service device with expanded function for electronic, non-contact - checking of the precise direction of rotation (glanded and glandless pumps) and - testing for possible pump standstill (standard glandless pumps in single- or three-phase versions). Measurement takes place during operation as a basic principle. It is no longer necessary to switch the pump motor on and off briefly. Device includes 9V battery (commercially available) and testing directions.

Service/Accessories, Systems

> Function Three integrated, high-sensitivity sensors measure the stray field of the pump motor when the service device is loaded. Based on the time sequence of the sensor signals, the electronics determines - the direction of rotation and - the rotation of the pump rotor, and this the conveyance of the fluid through the pump. Red and yellow LEDs signalise rapidly and clearly disrupted/undisrupted pump operation.

Switchgears and Control Devices Pump Management Systems

Switching plugs/ servicing apparatus

Wilo Catalogue A1 - Circulating pumps in glandless design

331

Service/Accessories Threaded Pipe Unions

Threaded Pipe Unions Screwed connections for circulating pumps Malleable cast iron material (GTW, chromatized) Figure A

G

Rp

Union inserts with female threads for connection with steel pipes (DIN 2440) with Whitworth pipe thread in accordance with DIN 2999

Screwed connections for screw-end pump pipe connections are not part of the scope of delivery for the pump; they are supplied available upon request at additional charge as a complete set. A set of screwed unions (one for each pump) consists of: 2 pcs. flat gaskets 2 pcs. union nuts (GTW, chromatized) 2 pcs. union inserts Material: Malleable cast steel for heating circulating pumps, brass for potable water pumps

Screwed connections for potable water circulators Brass material (MS) Installation dimensions

Figure B

Rp G

G

Øi

R

l0

l2

Special union inserts with Whitworth male threads (DIN 2999) and plain bore for optional connection to thread or soldered connection of copper pipe (DIN EN 1057)

Note: Screwed unions are not included in the pump scope of delivery. Figure C

Union inserts with female threads for connection with copper pipes (DIN EN 1057) with Whitworth pipe thread in accordance with DIN 2999.

332

Subject to change without prior notice 09/2006 WILO AG

Service/Accessories Threaded Pipe Unions

Threaded Pipe Unions

Dimensions Variable

Rp/R

Unit

G –

Installation length Øi

lo

[mm]

l2 [mm]

Pipe connection size

Weight (set)

Figure

DN, steel pipe DN, copper pipe DIN 2440 DIN EN 1057

–

–

–

–

[kg]

–

25

–

0.46

A

Heating, Air-conditioning, Cooling

Screwed connections - Pump Configuration, Dimensions and Weights

GTW 1 For pumps with pump housing thread G 11/2

Rp 1

GTW 1 1/4 For pumps with pump housing thread G2

Rp 11/4

130

184

180

234

180

244

32

–

0.69

A

15

140

216

15

Ø 15

0.26

B

Rp 3/4 G 11/4

–

150

195

–

R 3/4

0.34

C

G 11/2

G2

–

–

Potable water circulation

Screwed connection for circulating pumps: Grey cast iron material, union insert/union nut GTW chromatized

Screwed connection for potable water circulators: Brass material, union nut GTW chromatized or brass (for MS 3/4) MS 1/2 For potable water circulators with housing or fittings male thread G 1

Rp 1/2

G1

MS 3/4

For potable water circulators with housing thread G 11/4

Rp 1

G 11/2

28

180

274

25

Ø 28

0.72

B

MS 1 1/4 For potable water circulators with housing thread G 2

Rp 11/4

G2

35

180

280

32

Ø 35

1.20

B

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

MS 1 For potable water circulators with housing thread G 11/2

Wilo Catalogue A1 - Circulating pumps in glandless design

333

Service/Accessories Adapter Fittings

Wilo-(R), Wilo-(RF), Wilo-(F) Wilo – (R)

Adapters for length compensation Wilo – (R) Weight

Part No.

DN

I1

I2

–

–

about [kg]

–

2

25

18

20

GG

R 24

0.2

110 880 596

DN 25 G 11/2

G 11/2

25

28

30

GG

R1

0.3

110 786 891

DN 25 G 11/2

G 11/2

25

38

40

GG

R2

0.5

110 626 790

DN 25 G 11/2

G2

32

3

5

Ms

R5

0.1

110 678 298

DN 25 G 11/2

G2

32

13

15

GG

R6

0.3

110 678 493

11/2

11/

G

Material Description

C

DN 25 G 11/2

G2

32

18

20

GG

R7

0.4

110 787 094

DN 25 G 11/2

G 21/4

40

3

5

Ms

R 12

0.1

110 788 294

DN 32

G2

G2

32

18

20

GG

R8

0.3

110 627 199

DN 32

G2

G2

32

23

25

GG

R9

0.4

110 627 291

DN 32

G2

G2

32

28

30

GG

R 10

0.5

110 627 394

DN 32

G2

G2

32

38

40

GG

R 14

0.6

110 627 497

DN 32

G2

G2

32

38

40

Rg

R 22

0.8

110 680 092

DN 32

G2

G2

32

68

70

GG

R 11

1.0

110 627 590

Pipe DN Union nut

l2

C

l0

DN 25 G

Pipe

C1

l1

New pump DN

New pump DN G

Note: The Part No. comprises: 1 Adapter and 2 seals

Flanged ring/adapters Wilo-(RF) The Wilo-(RF) adapters are - with a few exceptions - intended for length compensation with the flanges PN 6 (RF 4, RF 5 and RF 6 also in PN 16). An on-site pipe alteration is required for length compensation with the flanges PN 10/16.

Wilo – (RF)

Threaded flange (RF)

C

–

Mate- Descrip- Weight rial tion approximately [kg] I1

I2

–

PN 6

PN 16

RF 7

0.4/-

–

GG

RF 10

1.0/-

110 851 499

–

20

GG

RF 9

1.4/-

110 679 395

–

25.5

30

GG

RF 13

1.9/-

110 679 498

–

–

–

GG

DN 25 G 11/2

DN 25

I

25.5

30

11/2 11/2

DN 40

I

15.5

DN 50

I

DN 25 G

l0

II

C

Pipework

110 628 790 Hole Ø 80

DN 25 G 11/2

DN 25 G

Version I

PN6/PN16

DN 25 (oval flange)

–

Part No.

l2

G

Design

DN 32

G2

DN 32

II

–

–

GG

RF 1

1.0/-

110 627 990

–

DN 32

G2

DN 32

I

2.5

7

GG

RF 2

1.4/-

110 680 298

–

DN 32

G2

DN 32

I

15.5

20

GG

RF 3

1.4/-

110 680 596

–

DN 32

G2

DN 32

I

30.5

35

GG

RF 4

2.5/2.7

DN 32

G2

DN 40

II

–

–

GG

RF 0

1.3/-

110 679 796

–

DN 32

DN 40 G2 (square flange)

I

5.5

10

GG

RF 8

0.9/-

110 680 997 Hole Ø 90

–

DN 32

G2

DN 40

I

5.5

10

GG

RF 12

1.6/-

110 851 797

–

DN 32

G2

DN 50

II

–

–

GG

RF 11

1.7/-

110 679 899

–

DN 32

G2

DN 50

I

15.5

20

GG

RF 5

2.8/3.1

110 787 197 110 791 299

DN 32

G2

DN 50

I

30.5

35

GG

RF 6

3.0/3.3

110 787 290 110 791 391

New pump DN C1

Version II

C

Pipework

110 680 699 110 680 791 New pump

l0

DN

Pipe

l1

New pump

DN C1

Note: The Part No. comprises: 1 Flanged ring, 2 seals and screws

334

Subject to change without prior notice 09/2006 WILO AG

Service/Accessories Adapter Fittings

Wilo-(R), Wilo-(RF), Wilo-(F)

Wilo – (F)

Intermediate flange piece for length compensation Wilo – (F) Weight approximately [kg]

Part No. CC

C

I1

I2

Ød

–

–

PN6/PN16

PN 6

DN 40

DN 40

13

15

91

GG

F0

0.8/1.1

110 842 497 110 842 590

DN 40

DN 40

28

30

91

GG

F1

1.4/1.7

110 586 593 110 586 696

DN 40

DN 40

28

30

90

MS

F1-MS

1.4/1.9

DN 40

DN 40

48

50

106

GG

F 26

2.1/2.4

110 851 098 110 851 190

DN 50

DN 50

8

10

106

GG

F2

0.7/0.9

110 787 690 110 791 494

DN 50

DN 50

18

20

106

GG

F3

1.1/1.4

110 623 098 110 623 190

DN 50

DN 50

28

30

106

GG

F4

1.7/2.0

110 681 292 110 681 395

DN 50

DN 50

33

35

126

GG

F5

1.9/2.2

110 623 293 110 623 396

DN 65

DN 65

8

10

126

GG

F9

0.8/1.1

110 787 896 110 791 690

DN 65

DN 65

18

20

126

GG

F 10

1.5/1.8

110 624 092 110 624 195

DN 65

DN 65

28

30

141

GG

F 11

2.2/2.5

110 624 298 110 624 390

DN 65

DN 65

38

40

141

GG

F 28

2.8/3.1

110 681 498 110 681 590

DN 65

DN 65

43

45

141

GG

F 29

3.1/3.4

DN 80

DN 80

8

10

91

GG

F 16

0.9/–

110 788 099

-

DN 80

DN 80

18

20

126

GG

F 17

2.1/–

110 625 097

-

DN 80

DN 80

23

25

126

GG

F 30

2.4/3.3

DN 80

DN 80

38

40

141

GG

F 18

3.7/–

110 625 292

-

DN 100

DN 100

33

35

161

GG

F 34

3.9/–

110 851 293

-

DN 100

DN 100

53

55

161

GG

F 35

5.7/–

110 862 592

-

2 060 865

PipePipework workDN DN

PN 16

Potable water circulation

DN

2 060 920 New New pump pump DN DN

110 681 693 110 681 796

Solar thermal

Mate- Description rial

l1 l1 l2 l2

Pipe

l0 l0

New pump

Heating, Air-conditioning, Cooling

Intermediate flange piece/adapters Wilo–(F) The adapters Wilo-(F) are - with exceptions - intended for length compensation with the flanges PN 6 or PN 16. On-site pipe alteration is required if adapters are not available. The washers included in the scope of delivery must be used with pumps that have combination flanges. Single-ended flanged nipples F1-MS made of bronze brass CW 612 N permitted for secondary hot water circulation systems.

110 681 899 110 681 991

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Note: The Part No. comprises: 1 Adapter, 2 seals and screws

Wilo Catalogue A1 - Circulating pumps in glandless design

335

Service/Accessories Pump Thermal Insulation

Wilo thermal insulation shells Wilo thermal insulation shells > User benefits • Reduces thermal losses from the pump by up to 85 % (depending on electrical power output P1) • Reduces the overall energy consumption of the heating system • Saves energy costs • Is resistant to moisture, salts, many acids, most greases and solvents • Ensures equal temperature stratification at the pump • Protects the pump from outside moisture • Maintains pumping quality • Consists of up to 98 % air • Groundwater-neutral, propellant-free, formaldehyde-free • Causes no harm to the ozone layer • Up to 100 % recyclable • Fire Resistance Classification B2

336

> Fields Of application • Wilo screw-end pumps, 180 mm: Star-RS 25/2 to -RS 25/6, Star-RS 30/2 to -RS 30/6, RP 25/60-2, Star-ST 25/.. • Wilo circulators, 140 mm: Star-Z 20/1 • Wilo circulators, 180 mm: Star-Z 25/2 Star-Z 25/6 • Wilo energy-saving pumps, 180 mm: Star-E 25/1-3 Star-E 25/1-5 Star-E 30/1-3 Star-E 30/1-5

Subject to change without prior notice 09/2006 WILO AG

Service/Accessories Cold water insulation for pumps

Wilo-ClimaForm

> Scope of delivery: Low-temperature insulation shell including Armaflex tape for form-fitting sealing between insulation and motor flange, installation, instructions and packaging. The materials necessary for using the Armacell system (e.g. special cleaners, AF adhesive, UV protective coating) are to be provided on-site.

> Application advantages and field of application • Industrially prefabricated low-temperature insulation shell for rapid insulation of pump housings and secure connection with vapour-proof pipe insulation manufactured by Armacell GmbH that is to be found on-site. • Permitted temperature range of the fluid: -10 °C to +105 °C • Simple outlines and surfaces simplify application of possible on-site surface coatings (e.g. colour paint for UV protection, sheet metal application for impact protection) • Smoother transition for ongoing pipe insulation: Threaded pipe unions/mating flanges are included in the insulation • A true-to-dimension fitting to the housing outlines reduces the hollow space between insulation and pump housing and prevents air and humidity ingress • The flexible elastomer insulation material can be cut and re-glued in situations where installation access is difficult.

Potable water circulation

> Wilo-ClimaForm Vapour-proof insulation of pump housings in cold water applications (material: Armacell system). Suitable for single-head pumps in the series: • Wilo-Stratos • Wilo-TOP-S • Wilo-TOP-RL • Wilo-SE For the prevention of condensation formation on the surface of the pump housing and subsequent damage from dripping water and corrosion to pump housings and to the system as a whole.

Heating, Air-conditioning, Cooling

Wilo-ClimaForm

b1

Service/Accessories, Systems

l0

Solar thermal

Dimension drawing

a1 a

Switchgears and Control Devices Pump Management Systems

b

Wilo Catalogue A1 - Circulating pumps in glandless design

337

Service/Accessories Cold water insulation for pumps

Wilo-ClimaForm Dimensions Wilo-...

Dimensions depending on pump type l0

a

Stratos 25/1-6

240

137

Stratos 25/1-8

240

137

Stratos 30/1-6

240

Stratos 30/1-8

a1

b

b1

68

150

75

68

150

75

137

68

150

75

240

137

68

150

75

Stratos 30/1-12

240

145

75

162

81

Stratos 32/1-12

350

192

97

225

112.5

Stratos 40/1-4

350

199

101

240

120

Stratos 40/1-8

350

205

103

240

120

Stratos 40/1-12

380

207

107

240

120

Stratos 50/1-8

380

219

112

260

130

Stratos 50/1-9

420

225

115

270

135

Stratos 50/1-12

420

225

115

270

135

Stratos 65/1-9

420

239

121

280

140

Stratos 65/1-12

490

249

132

290

145

Stratos 80/1-12

520

262

133

320

160

Stratos 100/1-12

520

280

145

350

175

TOP-RL 25/7.5

240

117

62

144

72

TOP-RL 30/4

240

133

76

170

85

TOP-RL 30/6.5

240

133

76

170

85

TOP-RL 30/7.5

240

117

62

144

72

SE 110-N

240

133

76

170

85

SE 125-N

240

117

62

144

72

TOP-S 30/4

240

133

76

170

85

TOP-S 25/5

240

117

62

144

72

TOP-S 30/5

240

117

62

144

72

TOP-S 25/7

240

110

62

176

88

TOP-S 25/10

240

121

68

188

94

TOP-S 30/7

240

117

68

176

88

TOP-S 30/10

240

121

68

188

94

TOP-S 40/4

350

207

108

240

120

TOP-S 40/7

380

211

111

240

120

TOP-S 40/10

380

213

109

240

120

TOP-S 40/15

380

210

106

260

130

TOP-S 50/4

380

225

117

260

130

TOP-S 50/7

420

226

115

270

135

TOP-S 50/10

420

226

119

270

135

TOP-S 50/15

490

250

202

266

133

[mm]

338

Subject to change without prior notice 09/2006 WILO AG

Service/Accessories Cold water insulation for pumps

Wilo-ClimaForm Dimensions Dimensions depending on pump type l0

a

TOP-S 65/7

420

240

TOP-S 65/10

490

247

TOP-S 65/13

490

TOP-S 65/15

a1

b

b1

125

270

135

131

290

145

247

131

290

145

490

247

131

290

145

TOP-S 80/7 (3~)

500

252

130

320

160

TOP-S 80/7 (1~)

500

246

125

320

160

TOP-S 80/10

500

246

125

320

160

TOP-S 100/10

520

272

136

350

175

Heating, Air-conditioning, Cooling

Wilo-...

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

[mm]

Wilo Catalogue A1 - Circulating pumps in glandless design

339

Service/Accessories Wilo-TOP – Modular Concept

Wilo-Motor-Modul (MOT) for replacement of all TOP-pumps Motor-Modul (MOT) for replacement of all TOP pumps MOT-E for TOP energy-saving pumps

MOT-S for TOP standard pumps MOT-Z for TOP potable water circulators > Special features • TOP-Motor-Modul used for pump replacements • Simple, secure handling of connection between pump housing and Motor-Modul • Savings of both time and cost with pump replacements • Resource-friendly replacement procedure • Unit tested for both function safety, suitable for all Wilo-TOP pumps of equal power ratings

Simplified pump alteration.

• The procedure normally used for replacing complete Wilo-TOP pumps will be significantly simplified thanks to the modular concept covering the entire Wilo-TOP product range.

• Only the Motor-Modul (MOT) is replaced, MOT = complete function unit with drive motor + impeller + terminal box or electronics module. The pump housing remains in and becomes an integral part of the pipeline.

• Wilo will permanently guarantee the connecting interface between the TOP-Motor-Modul and the pump housing, even beyond the service life of the TOP pump.

Allocation of Motor-Modules (MOT) in event of replacement Motor-Modul …

Electrical connection 50 Hz

Wilo-TOP-V

Used for TOP standard product range of same power rating Single-head pumps

Twin-head pumps

For energy-saving pumps MOT-E 25/1-7 EM

1~230 V

TOP-EV 25/1-7

TOP-E 25/1-7

–

MOT-E 30/1-7 EM

1~230 V

TOP-EV 30/1-7

TOP-E 30/1-7

TOP-ED 32/1-7

MOT-E 40/1-4 EM

1~230 V

TOP-EV 40/1-4

TOP-E 40/1-4

–

MOT-E 50/1-6 EM

1~230 V

TOP-EV 50/1-6

TOP-E 50/1-6

TOP-ED 50/1-6

MOT-E 65/1-10 EM

1~230 V

TOP-EV 65/1-10

TOP-E 65/1-10

TOP-ED 65/1-10

MOT-S 25/7 EM

1~230 V

TOP-SV 25/7 EM

TOP-S 25/7 EM

–

MOT-S 25/7 DM

3~400 V

TOP-SV 25/7 DM

TOP-S 25/7 DM

–

MOT-S 30/7 EM

1~230 V

TOP-SV 30/7 EM

TOP-S 30/7 EM

TOP-SD 32/7 EM

MOT-S 30/7 DM

3~400 V

TOP-SV 30/7 DM

TOP-S 30/7 DM

TOP-SD 32/7 DM

MOT-S 40/4 EM

1~230 V

TOP-SV 40/4 EM

TOP-S 40/4 EM

–

MOT-S 40/4 DM

3~400 V

TOP-SV 40/4 DM

TOP-S 40/4 DM

–

MOT-S 50/6 EM

1~230 V

TOP-SV 50/6 EM

–

–

MOT-S 50/6 DM

3~400 V

TOP-SV 50/6 DM

–

–

MOT-S 65/10 DM

3~400 V

TOP-SV 65/10 DM

TOP-S 65/10 DM

TOP-SD 65/10 DM

For standard pumps

340

Subject to change without prior notice 09/2006 WILO AG

Service/Accessories Wilo-TOP – Modular Concept

Wilo-Motor-Modul (MOT) for replacement of all TOP-pumps Allocation of Motor-Modules (MOT) in event of replacement Electrical connection 50 Hz

Wilo-TOP-V

Used for TOP standard product range of same power rating Single-head pumps

Heating, Air-conditioning, Cooling

Motor-Modul …

Twin-head pumps

1~230 V

TOP-ZV 25/7 EM

–

–

MOT-Z 25/7 DM

3~400 V

TOP-ZV 25/7 DM

–

–

MOT-Z 30/7 EM

1~230 V

TOP-ZV 30/7 EM

TOP-Z 30/7 EM

–

MOT-Z 30/7 DM

3~400 V

TOP-ZV 30/7 DM

TOP-Z 30/7 DM

–

MOT-Z 40/4 EM

1~230 V

TOP-ZV 40/4 EM

–

–

MOT-Z 40/4 DM

3~400 V

TOP-ZV 40/4 DM

–

–

MOT-Z 50/6 EM

1~230 V

TOP-ZV 50/6 EM

–

–

MOT-Z 50/6 DM

3~400 V

TOP-ZV 50/6 DM

–

–

MOT-Z 65/10 DM

3~400 V

TOP-ZV 65/10 DM

TOP-Z 65/10 DM

–

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

MOT-Z 25/7 EM

Potable water circulation

For potable water circulators

Wilo Catalogue A1 - Circulating pumps in glandless design

341

Service/Accessories Wilo-TOP – Modular Concept

L

Wilo-TOP – Modular Concept

342

Subject to change without prior notice 09/2006 WILO AG

Systems Contents

System separation for floor heating

344

Series overview

344

Series description

345

Technical Data

347

Wilo-DrainLift Con

348

Series description

348

Technical Data, Pump Curve, Dimension Drawing

349

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Lifting unit for condensates

Wilo-Safe-WS, Wilo-DrainLift Con

Heating, Air-conditioning, Cooling

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design

343

Systems

Series overview Wilo-Safe-WS, Wilo-DrainLift Con System separation for floor heating system Wilo-Safe-WS 5-24 > System separation: • Complete system for hydraulic separation > Application: • In conjunction with floor-heating and similar systems

H[m]

Condensate lifting unit Wilo-DrainLift Con Wilo-DrainLift Con

5 4 3

> Lifting unit for condensates > Application: • Pumping of condensate in conjunction with condensing boiler technology, air-conditioning and cooling technology (e.g. refrigerators, evaporators)

2 1 0 0

344

50

100

150

200

250

300

Q [l/h]

Subject to change without prior notice 09/2006 WILO AG

Systems System separation for floor heating

Series description Wilo-Safe-WS

Heating, Air-conditioning, Cooling

Wilo-Safe-WS 5-24

Potable water circulation

> Wilo-Safe-WS 5-24 complete consisting of: - Wilo-Safe basic unit WSG 5-24, - Wilo-Safe connector set WSA 5-24, - Wilo-Safe mixing valves WSM 5-24 > Wilo-Safe-WS 5-24 E complete as with WS 5-24 complete, although with - Energy-saving pump for floor area, Type Wilo-Star-ZE 25/1-5 - Adjustable pump control modes 'p-constant or 'p-variable

Wilo-Safe basic unit WSG 5-24

Service/Accessories, Systems

Solar thermal

> Wilo-Safe basic unit WSG 5-24 consisting of: - Star-Z 25/6 floor-area pump with red-bronze housing, electric cable 1.8 m - Special heat exchanger WT 5-24 Ms/Cu - Secondary pipe assembly with 2.5-bar safety valve, fill/drain cock, 2 piece multipurpose fittings with ball shut-off valve and integrated thermometer 0 - 120 °C including immersion well (for an additional temperature sensor), connection option for an expansion tank - Pressure gauge 4 bar - 2 thermal insulation shells made of environmentally-friendly EPP with pre-stamped cut-out provisions for right-hand installation, including wall brackets and fixing materials

Performance parameters for WS 5-24 complete.

Thermal output Volumetric flow up to max.

Secondary circuit

Feed temperature

Return temperature

Volumetric flow

Feed temperature

Return temperature

[kW]

[m3/h]

[°C]

[°C]

[m3/h]

[°C]

[°C]

Conventional boiler

26

1.1

80

60

2,2

45

35

Low-temperature boiler

22

0.95

70

50

1,9

40

30

Condensing boiler

15

1.3

55

45

1,3

40

30

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

Primary circuit

345

Systems System separation for floor heating

Series description Wilo-Safe-WS Wilo-Safe connector set WSA 5-24 > Wilo-Safe connector set WSA 5-24 consisting of: - Primary circuit pump Star-RS 25/6, 1.8 m electric cable - Primary pipe bend with ventilation valve - Thermometer 0°-120 °C and screwed connections

Wilo-Safe heat exchanger WT 5-24 > Wilo-Safe heat exchanger WT 5-24 consisting of: Heat exchanger - Cover made of brass CuZn 36 Pb 2 As, x 100 mm - Finned helical coil made of SF-Cu copper, x 22 mm - Primary circuit (boiler side) through helical coil with G 11/4" male thread for feed and G 11/2" for return pipe and Rp 1" connection for bypass of the 3-way mixing valve - Secondary circuit (floor heating) through cover compartment of heat exchanger with G 11/2" or G 11/4" male thread for feed and return pipe

Wilo-Safe mixing valves WSM 5-24 11/2"

48

86

G 1"

Ø 73,5

G 11/2" 47

346

> Wilo-Safe mixing valves WSM 5-24 consisting of: mixing valves - for direct pump connection via union nut G 11/2" - for manual and automatic operation, setting angle 90° - kVS value 6.3 - with scales on both sides (0-10) > Technical Data WSM 5-24 • Nominal pressure ratings/temperatures Maximum operating pressure: 6 bar Maximum differential pressure: 2 bar Temperature range: min. -30 °C, max. +110 °C Required torque: 3 Nm > Materials Housing, shaft, cone: Brass: Drive sleeve: Plastic O-rings: EPDM elastomers > Wilo-Safe servomotor (accessory) For direct connection (possible without adapter plate) to the Wilo-Safe WSM mixing valves - For fully automatic control - 230 V, 50 Hz; 6.5 VA, 5 Nm, setting angle 90°, 2 min. - Sticker (red/blue) provided for labelling the control button of the Wilo-Safe motor > Wilo-Safe adapter plate (accessory) For attaching commercially available servomotors (from model year '90) to the Wilo-Safe WSM mixing valve. Do not forget the attachment set or the servomotor control lever (to be provided on-site by others).

Subject to change without prior notice 09/2006 WILO AG

Systems System separation for floor heating

Technical Data Wilo-Safe-WS Wilo-Safe-WS 5-24

Heating water (In accordance with VDI 2035)

•

Water/glycol mixtures max. 50 %/50 %

–

Heating, Air-conditioning, Cooling

Approved fluids (other fluids on request)

Performance Maximum delivery head [m] Flow volume max.

[m3/h]

Speed range [1/min]

– – –

Temperature range at max. 40 °C ambient temperature [°C] Nominal pressure, max. [bar]

Potable water circulation

Permitted field of application 20 - 90 6

Connections Nominal connection diameter

see Dimension Drawings

Electrical connection Mains connection [V/Hz]

230/50

Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Radio interference level

–

Protection class

–

Insulation class

–

Solar thermal

Motor/electronics

Pump housing

–

Impeller

–

Shaft

–

Bearing

–

Service/Accessories, Systems

Materials (special version available at additional charge)

Dimensions/weights Gross volume [l] Weight [kg]

– 14,6

Switchgears and Control Devices Pump Management Systems

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

347

Systems Lifting unit for condensates

Series description Wilo-DrainLift Con

Wilo-DrainLift Con Automatic lifting unit for condensates with feed adapters (accessory)

Type key Example: Wilo-DrainLift Con Con Condensate

Application The condensate lifting unit must be used if disposal is not possible via natural gravity flow, or if the installation location is below the backflow level. It has been designed for installation in condensing boilers that generate aggressive condensate according to the specifications of “Arbeitsblatt A 251” as distributed by the ATV (German Association for Water, Wastewater and Waste). Because of the materials used in the manufacture of the plant, condensate with a pH value of up to 2.4 can be conveyed without any problems. For oil-fired or gas-fired boilers with an output > 200 kW, the lifting unit must be installed downline of a neutralisation system. The condensate lifting unit can also be used in the air-conditioning and cooling systems where condensate is produced, for example refrigerators and freezers, evaporators, and refrigerated display cases. The plant can be installed in free-standing form or vertically wallmounted with two fastening holes. The positioning of the motor unit on the tank is reversible, allowing a variable inlet and outlet.

Construction 2 inlets in the lid (19 or 2 mm). Hose connection on discharge end, DN 10 mm with built-in check valve.

Scope of delivery Fully-assembled lifting unit with standard series alarm contact for connection to condensing boiler or alarm switchgear. Including hose connection with integrated non-return valve, 5 m hose for delivery side, 1 m alarm cable and 2 m power cable with grounding plug and wall-mounting materials, installation and operating instructions.

348

Subject to change without prior notice 09/2006 WILO AG

Systems Lifting unit for condensates

Technical Data, Pump Curve, Dimension Drawing Wilo-DrainLift Con Wilo-DrainLift Con Approved fluids Heating, Air-conditioning, Cooling

•

Charged condensate (pH t 2.4) Electrical connection Mains connection [V]

1~230

Connected load P1 [kW]

0,08

Nominal current [A]

0,8

Mains frequency [Hz]

50

Cable length from plant to switchgear/plug [m]

2

Operating mode

S3

Fluid temperature, max. [°C]

80

Potable water circulation

Permitted field of application

Connections Delivery connection [mm]

12

Inlet connection [mm]

19/24

Motor Protection class

IP 20

Dimensions/weights Gross volume [l]

1,5 2 Solar thermal

Weight [kg] • = available or authorised, – = not available or not authorised

Dimension drawing

Ø 12

[m]

Wilo-DrainLift Con

Service/Accessories, Systems

Pump Curve

6

21

5

H

4

169,5

3

2

82,5

1

0 50

100

150

200

250

300

350

[l/h]

Switchgears and Control Devices Pump Management Systems

0

Q

195

Wilo Catalogue A1 - Circulating pumps in glandless design

349

Systems Lifting unit for condensates

350

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Contents

354

Selection recommendation (single-head pumps)

356

Selection recommendation (twin-head pumps or 2 single-head pumps)

365

Switchgears

Wilo-SK 601 Series description Wilo-S2R.../S4R… Series description

Motor protection

VR, CRn, CR control devices

377 378 378 380

Wilo-SR-System, Wilo-SD-System

382

Series description

382

Device allocation, equipment

384

Signal transmitter

386

Wilo-SK 602, Wilo-SK 622, Wilo-C-SK

Wilo-AS 08 µP/AS 1.5 µP

387 387

389

Series description

389

Signal Transmitters and Accessories

391

Wilo-VR-, CRn-, CR

393

Performance features

393

Control modes

396

Wilo-VR-HVAC

404

Series description

404

Terminal Diagrams

407

Wilo-CRn, Wilo-CR

408

Series description

408

Technical Data

410

Terminal Diagrams

413

Signal Transmitters and Accessories

Wilo Catalogue A1 - Circulating pumps in glandless design

377

Device allocation, equipment

Series description

AS control devices

376 376

Potable water circulation

Series description

Solar thermal

Wilo-S1R-h

Service/Accessories, Systems

Plug-in module

352

Planning Guide

Switchgears and Control Devices Pump Management Systems

Series overview

Heating, Air-conditioning, Cooling

Switchgears and Control Devices

416

351

Switchgears and Control Devices Plug-in Modules, Switchgears, Motor Protection

Series overview Plug-in modules Series: Wilo-S1R-h > Time switching for potable water circulators • Retrofittable plug-in module for time-sensitive ON/OFF control in potable water circulation systems

Switchgears Series: Wilo-SK 601 > Time switch unit • Switchgear for automatic time-sensitive On/Off control • for single-head pumps driven by single-phase or three-phase AC motors • max. switching capacity 10 A

Series: Wilo-SR-System and Wilo-SD-System > Twin-head pump switching • Switchgear for twin-pump management of glandless and glanded pumps • for single-phase or three-phase AC motors • 10 max. switching capacity A for each pump • time- or fault-sensitive pump duty switchover • time- or load-sensitive peak-load cut-in • including full motor protection apparatus

Motor protection Series: Wilo-SK 602/SK 622, Wilo-C-SK > Full motor protection tripping units • Full motor protection tripping units for pumps with thermal winding contacts (WSK) • Wall-mounted device for pumps with single-phase and three-phase AC motors • Additional potential-free run/process and fault signals (Wilo-SK 622 only) • Retrofittable plug-in module for 4-stage glandless pumps with three-phase AC motor (Wilo-C-SK only)

352

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Control devices

Series overview Control devices Heating, Air-conditioning, Cooling

Series: Wilo-AS-System

Potable water circulation

> Control system for glandless pumps • Control device for stepless differential-pressure control • For all makes of glandless single and twin-head pumps • Connected load max. 6 A for each pump • Speed range between 100 % and 60 % • Interface to BA building automation (optionally expandable) • including full motor protection apparatus

Series: Wilo-VR-HVAC-System

Solar thermal

> Control device for glandless and glanded pumps (electronically regulated stepless pumps and/or pumps with integrated frequency converter) • Variable-control system for stepless performance control of pumps of the series TOP-E/-ED, Stratos-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-E…BF • For control modes 'p-c and 'p-v in heating/air-conditioning technology and pressure boosting • Pump performance splitting with up to 4 units • Nominal power up to P2 =22 kW • Speed range between 100 % and 40 % • including full motor protection apparatus

Series: Wilo-CRn-System

Service/Accessories, Systems

> Control device for glandless and glanded pumps (electronically regulated stepless pumps and/or pumps with integrated frequency converter) • Comfort-control device for stepless performance control of pumps of the series TOP-E/-ED, Stratos-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-E...BF • Suitable for all control modes used in heating, air-conditioning and pressure boosting • Pump performance splitting with up to 6 units • Nominal power to P2 = 30 kW (to P2 = 200 kW on request) • Speed range between 100 % and 40 %

Series: Wilo-CR-System

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

> Control device for glandless and glanded pumps (Standard pumps with fixed speeds) • Comfort-control system for stepless performance control of commercially available circulating pumps with a three-phase AC motor • Suitable for all control modes used in heating, air-conditioning and pressure boosting • Pump performance splitting with up to 6 units • Nominal power to P2 = 30 kW (to P2 = 200 kW on request) • Speed range between 100 % and 40 % • including full motor protection apparatus

353

Switchgears and Control Devices Planning Guide

Pump performance control

Load-conditioned excess pump performance Circulating pumps for central heating and air-conditioning and the hydraulic pipe system as well must by necessity be designed to be capable to meet the max. design load at min. outside temperatures. These max. load conditions do however exist only on a very few days during the course of the heating/cooling season. A typical load factor curve for a central heating system is shown on the graph. Centralised and decentralised control systems intervene continuously in the installation hydraulics in order to make adjustments to accommodate the actual load situation; in most cases, they cause a reduction of the flow volume while at the same time increasing the pump delivery head. Such operating states are non-economical for pump operations, because lower delivery heads would in fact be sufficient, particularly for low flow volumes; in addition, the noise levels that would result must be avoided under all circumstances.

Load factor ij

pump performance control

Operating range

Heating days

Fig.: Typical heating load factor graph for a central heating system: about 5500 h

The Wilo solution: Load-sensitive power adjustment Pump type/ pump model

Signal/ controlled variable

Control system

Stratos/Stratos-Z Star-E/Star-ZE TOP-E IP-E/IL-E

'p

Standard equipment

Time-sensitive ON/OFF control

TOP-Z

t

SK 601

– Single-head pumps

Star-Z

t

S1R-h/SK 601

RS/RP

t

SK 601

P

'p, +T, 'T, t

S2R 2.5/S4R 2.5

Type of control/control mode

Integrated stepless differential-pressure control

Variable speed control – Single-head pumps – Twin-head pumps

Twin-pump control

Stepless performance control – Single and twin-head pumps – Individual- and multi-pump systems Motor protection Building automation

DOP

'p, +T, 'T, t

S4R 2.5 D

Stratos/Stratos-Z/ Stratos-D/Stratos-ZD

'p, t

IF-Modul Stratos

TOP-E/-ED

'p, t

IF-Modul

IP-E/DP-E

'p, t

IL-E/DL-E

'p, t

IF-Modul

Glandless and glanded

'p, +T, 'T, t

S2R 3D/SD

RP/RS/RSD P DOP

'p, t

AS system

Glandless and glanded

'p, ±T, 'T, t, DDC

Glandless pumps

CR system SK 602/SK 622/C-SK Wilo-Control

'p = differential pressure ±T = feed/return temperature 'T = differential temperature t = time

354

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Planning Guide

Need for control

Pump performance control through speed variation

Three main criteria, in line with the steady development of mechanical equipment for building services and the growing sensibility towards energy consumption, have led to the increased consideration of controls for utilisation in conjunction with heating pumps.

Of the many procedures developed and tried in the past to automatically control pump performance to actual load demands, among them mechanical/hydraulic processes (bypass/throttling control), the method of variable speed control has proved to be the most lasting. Particularly the high efficiency and the easy handling have ensured its dominance as the vital performance parameters – volumetric flow, head and input power – directly relate to changes of speed.

Power savings in relation to reducing CO2 emissions are in conjunction with environmental-protection considerations playing an ever more important role. It is widely known that generating power from fossil fuels produces significant levels of CO2 emissions. In Germany engineers use the calculation principle that one kWh of current generated in a power station produces about 0.56 kg of CO2 in the form of emissions. The decisive factor for concentrating studies on pumps in particular is their proportionally high share of power consumption within the energy balance of buildings. The causes for this are the high levels of operating hours as well as the familiar phenomenon of over-dimensioning heating pumps at the planning stage, factors which considerably add to the energy balance. Over-dimensioning by a factor of 2 to 5 times is the usual standard. Single-family house

Large buildings

(n1/n2)3 = P1/P2

Thus, for example, when motor speed is doubled, the flow volume is increased by a factor of two and the delivery head by a factor of 4 while the power input must be about 7 to 8 times greater. Potable water circulation

3. Comfort and convenience Avoiding system noise, in particular flow noise and noise in the thermostatic valves that are due to excessive flow and thermostatic radiator valves (TRV’s).

(n1/n2 )2 = H1/H2

H (%)

Q [m3/h]

P (%)

Solar thermal

2. Economic efficiency Reducing power consumption and operating costs, particularly in partial- or low-load operation (i.e. in over 80 % of the overall operating time).

n1/n2 = Q1/Q2

Q [m3/h]

Service/Accessories, Systems

1. Function optimisation Adjusting the pump capacity/heat flow to actual load demand, particularly to stabilise hydraulic conditions and to reduce circulating losses.

Heating, Air-conditioning, Cooling

Pump performance control

Fig.: Pump curves of a pump during operation at different speeds

Pumps account for 10 – 15 % of the overall Pumps account for power consumption, because... 5 - 8 % of the overall power consumption

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

- Two to four pumps are available (heating/ potable water circulation/accumulator charging, etc.) each pump with about 1500 h to 5000 h operating time per year (depending on application), i.e. with three pumps on average: - 3 x 65 W x ca. 3500 h/a = ca. 700 kWh/a - In comparison: Mean statistically verified total power consumption of a detached family house: - about 5000 to 8000 kWh/a

355

Switchgears and Control Devices Planning Guide

Selection recommendation (single-head pumps) Function ON/OFF Wilo-SR-/SK-System

2-stage switching Wilo-SR-System

Time-sensitive

Three-phase (DM) Time-sensitive Basic device

EM

DM WA

Wilo pump type

Signal transmitter Temperature (+T)

Differential temp. ('T)

Differential pressure ('p)

DM DDM 1)

WA/SE

TOP-S 25/5 SK 601 TOP-S 25/7 TOP-S 25/10

SK 601 + SK 602

TOP-S 30/4 TOP-S 30/5

SK 601

TOP-S 30/7 TOP-S 30/10

SK 601 + SK 602

TOP-S 40/4

SK 601

TOP-S 40/7

SK 601 + SK 602

TOP-S 40/10

SK 601 + SK 602

TOP-S 40/15

SK 601 + SK 602

TOP-S 50/4

SK 601 + SK 602

TOP-S 50/7

SK 601 + SK 602

TOP-S 50/10

SK 601 + SK 602

TOP-S 50/15

SK 601 + SK 602

TOP-S 65/7

SK 601 + SK 602

TOP-S 65/10

SK 601 + SK 602

TOP-S 65/13

–

TOP-S 65/15

–

TOP-S 80/7

SK 601 + SK 602

TOP-S 80/10

–

TOP-S 100/10

–

AXL 80/25-130

–

SK 601 + SK 602

–

–

–

–

SK 601 + SK 602

–

–

–

–

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor SK 602/SK 622 required as contactor and/or for full motor protection Alternative: C-SK for full motor protection

356

Basic device + signal transmitter/load module according to choice (to be ordered extra) 1) Specify measuring range for transmitter DDM

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Planning Guide

Selection recommendation (single-head pumps) ON/OFF Wilo-SR-/SK-System

2-stage switching Wilo-SR-System

Time-sensitive

Three-phase (DM) Time-sensitive Basic device

Differential temp. ('T)

Differential pressure ('p)

DM DDM 1)

WA/SE

TOP-RL 25/7.5

SK 601

TOP-RL 30/4

SK 601

TOP-RL 30/6.5

SK 601

TOP-RL 30/7.5

SK 601

TOP-RL 40/4

SK 601

SE 110-N

SK 601

SE 125-N

SK 601

SE 150-N

SK 601

SE 200-N

SK 601

Star-RS 25/2

SK 601

Star-RS 25/4

SK 601

Star-RS 25/6

SK 601

Star-RS 30/2

SK 601

Star-RS 30/4

SK 601

Star-RS 30/6

SK 601

RP 25/60 -2

SK 601

–

–

RP 25/80 r

SK 601

SK 601 + SK 602

S2R 2.5

RP 25/100 r

SK 601 + SK 602

SK 601 + SK 602

S2R 2.5

RP 30/80 r

SK 601

SK 601 + SK 602

RP 30/100 r

SK 601 + SK 602

P 40/100 r

SK 601 + SK 602

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

TF

DTS/SK 610

6

TF

DTS/SK 610

6

S2R 2.5

TF

DTS/SK 610

6

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

6

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

6

Potable water circulation

WA

Wilo pump type

Temperature (+T)

Solar thermal

DM

Signal transmitter

Service/Accessories, Systems

EM

Heating, Air-conditioning, Cooling

Function

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor

Wilo Catalogue A1 - Circulating pumps in glandless design

Basic device + signal transmitter/load module according to choice (to be ordered extra) 1) Specify measuring range for transmitter DDM Switchgears and Control Devices Pump Management Systems

SK 602/SK 622 required as contactor and/or for full motor protection Alternative: C-SK for full motor protection

357

Switchgears and Control Devices Planning Guide

Selection recommendation (single-head pumps) Function ON/OFF Wilo-SR-/SK-System

2-stage switching Wilo-SR-System

Time-sensitive

Three-phase (DM) Time-sensitive Basic device

EM

DM WA

Wilo pump type

Signal transmitter Temperature (+T)

Differential temp. ('T)

Differential pressure ('p)

DM DDM 1)

WA/SE

P 40/160 r

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

6

P 50/125 r

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

6

P 50/160 r

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

10

P 50/250 r

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

16

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

6

P 65/160 r

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

10

P 65/250 r

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

16

P 80/125 r

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

6

P 80/160 r

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

10

P 80/250 r

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

16

P 65/125 r –

P 100/160 r

–

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

16

P 100/200 r

–

SK 601 + SK 602

S2R 2.5

TF

DTS/SK 610

16

SK 601

SK 601 + SK 602 –

–

–

–

SK 601 + SK 602

SK 601 + SK 602

–

–

–

–

TOP-D 30/40/50 TOP-D 65/80/100/125 Star-Z 15

SK 601

Star-Z 20/1

S1R-h

Star-Z 25/2

S1R-h

TOP-Z 20/4

SK 601

TOP-Z 25/6

SK 601

TOP-Z 25/10

SK 601 + SK 602

TOP-Z 30/7

SK 601

TOP-Z 30/10

SK 601 + SK 602

TOP-Z 40/7

SK 601 + SK 602

–

TOP-Z 50/7, 65/10, 80/10

SK 601 + SK 602

–

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor SK 602/SK 622 required as contactor and/or for full motor protection Alternative: C-SK for full motor protection

358

Basic device + signal transmitter/load module according to choice (to be ordered extra) 1) Specify measuring range for transmitter DDM

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Planning Guide

Selection recommendation (single-head pumps) Function Stepless control Wilo-AS-System Differential pressure-sensitive ('p)

Time-sensitive plus

Load module signal transmitter

Load module

Signal transmitter

DM

EM

WA/SE

DDM

Signal transmitter

DM DDS 1)

WA/SE

TOP-S 25/5

6

TOP-S 25/7

6

TOP-S 25/10

10

TOP-S 30/4

6

TOP-S 30/5

AS 08

AS 08

6

TOP-S 30/7

6

TOP-S 30/10

10

TOP-S 40/4

6

TOP-S 40/7

6

TOP-S 40/10

–

TOP-S 40/15

AS 08

10

–

AS 08

16

TOP-S 50/4

AS 08

AS 08

6

TOP-S 50/7

–

AS 08

6

TOP-S 50/10

–

AS 08

10

TOP-S 50/15

–

AS 1.5

16

–

–

–

–

TOP-S 65/7

10

TOP-S 65/10

–

AS 08

TOP-S 65/13

16

TOP-S 65/15

–

AS 1.5

16

TOP-S 80/7

–

AS 08

10

–

AS 1.5

TOP-S 80/10

10

TOP-S 100/10 AXL 80/25-130

10 –

–

–

–

–

AS 08

6

TOP-RL 25/7.5

6

TOP-RL 30/4

6

TOP-RL 30/6.5

Service/Accessories, Systems

16

–

–

–

–

AS 08

–

6

TOP-RL 30/7.5

6

TOP-RL 40/4

6

Switchgears and Control Devices Pump Management Systems

Wilo pump type

Basic device

Potable water circulation

Basic device

('p)

Solar thermal

(+T/'T)

Heating, Air-conditioning, Cooling

4-stage switching Wilo-SR-System

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) Signal transmitter DDS (to be ordered extra) Specify measuring range

Wilo Catalogue A1 - Circulating pumps in glandless design

359

Switchgears and Control Devices Planning Guide

Selection recommendation (single-head pumps) Function 4-stage switching Wilo-SR-System

Stepless control Wilo-AS-System Differential pressure-sensitive ('p)

Time-sensitive plus (+T/'T) Basic device

Load module signal transmitter

('p) Load module

Signal transmitter

DM Wilo pump type

Basic device EM

WA/SE

DDM

Signal transmitter

DM DDS 1)

WA/SE

SE 110-N

6

SE 125-N

6 –

–

–

–

AS 08

–

SE 150-N

6

SE 200-N

6

Star-RS 25/2 Star-RS 25/4 Star-RS 25/6 –

–

–

–

–

–

Star-RS 30/2 Star-RS 30/4 Star-RS 30/6 RP 25/60 -2

–

–

–

–

–

–

RP 25/80 r

S4R 2.5

T/'T MOD + sensor

'p MOD

6

–

–

RP 25/100 r

S4R 2.5

T/'T MOD + sensor

'p MOD

6

RP 30/80 r

S4R 2.5

T/'T MOD + sensor

'p MOD

6

RP 30/100 r

S4R 2.5

T/'T MOD + sensor

'p MOD

6

AS 08

AS 08

6

P 40/100 r

S4R 2.5

T/'T MOD + sensor

'p MOD

6

AS 08

AS 08

6

P 40/160 r

S4R 2.5

T/'T MOD + sensor

'p MOD

6

–

AS 08

6

P 50/125 r

S4R 2.5

T/'T MOD + sensor

'p MOD

6

–

AS 08

6

P 50/160 r

S4R 2.5

T/'T MOD + sensor

'p MOD

10

–

AS 08

10

P 50/250 r

S4R 2.5

T/'T MOD + sensor

'p MOD

16

–

AS 1.5

16

P 65/125 r

S4R 2.5

T/'T MOD + sensor

'p MOD

6

–

AS 08

6

P 65/160 r

S4R 2.5

T/'T MOD + sensor

'p MOD

10

–

AS 08

10

P 65/250 r

S4R 2.5

T/'T MOD + sensor

'p MOD

16

–

AS 1.5

16

P 80/125 r

S4R 2.5

T/'T MOD + sensor

'p MOD

6

–

AS 08

6

P 80/160 r

S4R 2.5

T/'T MOD + sensor

'p MOD

10

–

AS 08

10

P 80/250 r

S4R 2.5

T/'T MOD + sensor

'p MOD

16

–

–

–

P 100/160 r

S4R 2.5

T/'T MOD + sensor

'p MOD

10

–

AS 1.5

10

P 100/200 r

S4R 2.5

T/'T MOD + sensor

'p MOD

16

–

–

–

AS 08

AS 08 –

6 –

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1)

360

Signal transmitter DDS (to be ordered extra) Specify measuring range

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Planning Guide

Selection recommendation (single-head pumps) Function Stepless control Wilo-AS-System Differential pressure-sensitive ('p)

Time-sensitive plus (+T/'T) Basic device

Load module signal transmitter

('p) Load module

Signal transmitter

DM Wilo pump type

Heating, Air-conditioning, Cooling

4-stage switching Wilo-SR-System

Basic device EM

WA/SE

Signal transmitter

DM

DDM

WA/SE

DDS 1)

TOP-D 30/40/50 –

–

–

–

–

–

–

–

–

–

–

–

TOP-D 65/80/100/125 Potable water circulation

Star-Z 15 Star-Z 20/1 Star-Z 25/2 TOP-Z 20/4 TOP-Z 25/6 TOP-Z 25/10 TOP-Z 30/7 TOP-Z 30/10 TOP-Z 40/7 TOP-Z 50/7, 65/10, 80/10 Solar thermal

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

1) Signal transmitter DDS (to be ordered extra) Specify measuring range

Wilo Catalogue A1 - Circulating pumps in glandless design

361

Switchgears and Control Devices Planning Guide

Selection recommendation (single-head pumps) Function Stepless speed control Wilo-CR-System Manual control mode operation Basic device

DDC

Differential pressure ('p) 'p-c 'p-v/'p-q 1)

Signal transmitter

'T

±T

DDG 3)

DM Wilo pump type

Temperature

WA or SE

TOP-S 25/5 –

–

–

–

–

CR 1.1-1

DDC board

Basic equipment

10

Temperature board

–

–

–

–

–

TOP-S 25/7 TOP-S 25/10 TOP-S 30/4 TOP-S 30/5 TOP-S 30/7 TOP-S 30/10

CR 1.1–1

TOP-S 40/4

–

10 –

TOP-S 40/7

10 CR 1.1–1

TOP-S 40/10 TOP-S 40/15

10 CR 2.2-1

20

TOP-S 50/4 TOP-S 50/7

10 10

CR 1.1–1

TOP-S 50/10

DDC Board

Basic equipment

10

TOP-S 50/15

CR 2.2–1

TOP-S 65/7

CR 1.1–1

10

TOP-S 65/10

CR 1.1–1

10

TOP-S 65/13

CR 2.2–1

20

TOP-S 65/15

CR 2.2–1

20

TOP-S 80/7

CR 1.1–1

10

TOP-S 80/10

CR 2.2–1

10

TOP-S 100/10

CR 2.2–1

10

AXL 80/25-130

–

–

–

20

–

Temperature board 2)

–

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 2)

3)

362

Required volumetric-flow transmitter to be provided by customer Order temperature board separately as required: Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer Order DDG signal transmitter separately (specify measuring range)

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Planning Guide

Selection recommendation (single-head pumps) Function

Manual control mode operation Basic device

DDC

Differential pressure ('p)

Temperature

'p-c 'p-v/'p-q 1)

Signal transmitter

'T

±T

DDG 3)

DM Wilo pump type

Heating, Air-conditioning, Cooling

Stepless speed control Wilo-CR-System

WA or SE

TOP-RL 25/7.5 TOP-RL 30/4 TOP-RL 30/6.5

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Potable water circulation

TOP-RL 30/7.5 TOP-RL 40/4 SE 110-N SE 125-N SE 150-N SE 200-N Star-RS 25/2 Star-RS 25/4 Star-RS 25/6 Star-RS 30/2

Solar thermal

Star-RS 30/4 Star-RS 30/6 RP 25/60 -2 RP 25/80 r RP 25/100 r

Service/Accessories, Systems

RP 30/80 r RP 30/100 r WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 2)

Switchgears and Control Devices Pump Management Systems

3)

Required volumetric-flow transmitter to be provided by customer Order temperature board separately as required: Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer Order DDG signal transmitter separately (specify measuring range)

Wilo Catalogue A1 - Circulating pumps in glandless design

363

Switchgears and Control Devices Planning Guide

Selection recommendation (single-head pumps) Function Stepless speed control Wilo-CR-System Manual control mode operation Basic device

DDC

Differential pressure ('p) 'p-c 'p-v/'p-q 1)

Signal transmitter

'T

±T

DDG 3)

DM Wilo pump type

Temperature

WA or SE

P 40/100 r

–

P 40/160 r

CR 1.1–1

10

P 50/125 r

CR 1.1–1

10

P 50/160 r

CR 1.1–1

10

P 50/250 r

CR 2.2–1

20

P 65/125 r

CR 1.1–1

10

P 65/160 r

CR 1.1–1

P 65/250 r

CR 3.0–1

P 80/125 r

CR 1.1–1

10

P 80/160 r

CR 2.2–1

10

P 80/250 r

CR 4.0–1

20

P 100/160 r

CR 2.2–1

10

P 100/200 r

CR 4.0–1

20

–

DDC board

–

Basic equipment

–

10 20

–

Temperature board 2)

TOP-D 30/40/50 –

–

–

–

–

–

–

–

–

–

TOP-D 65/80/100/125 Star-Z 15 Star-Z 20/1 Star-Z 25/2 TOP-Z 20/4 TOP-Z 25/6 TOP-Z 25/10 TOP-Z 30/7 TOP-Z 30/10 TOP-Z 40/7 TOP-Z 50/7, 65/10, TOP-Z 80/10 WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 2)

3)

364

Required volumetric-flow transmitter to be provided by customer Order temperature board separately as required: Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer Order DDG signal transmitter separately (specify measuring range)

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps) Function 2-pump switching or addition operation (Maximum/Min.)

AC (EM) Timesensitive

Signal transmitter

Timesensitive

Basic Temperature Differential device (+T) temp. ('T)

Differential pressure ('p)

DM

WA/SE

–

2 x TOP-S 25/5

S2R 3D

TF

–

2 x TOP-S 25/7

S2R 3D

–

2 x TOP-S 25/10

–

DDM 1)

DDM

WA/SE

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

10

2 x TOP-S 30/4

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

TOP-SD 30/5

2 x TOP-S 30/5

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

TOP-SD 32/7

2 x TOP-S 30/7

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

–

2 x TOP-S 30/10

S2R 3D

TF

DTS/SK 610

10

S2R 3D

TF

DTS/SK 610

10

–

2 x TOP-S 40/4

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

TOP-SD 40/3

–

TOP-SD 40/7

2 x TOP-S 40/7

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

TOP-SD 40/10

2 x TOP-S 40/10

S2R 3D

TF

DTS/SK 610

10

S2R 3D

TF

DTS/SK 610

10

2 x TOP-S 50/4

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

– TOP-SD 50/7

2 x TOP-S 50/7

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

TOP-SD 50/10

2 x TOP-S 50/10

S2R 3D

TF

DTS/SK 610

10

S2R 3D

TF

DTS/SK 610

10

TOP-SD 40/15

2 x TOP-S 40/15

S2R 3D

TF

DTS/SK 610

16

S2R 3D

TF

DTS/SK 610

16

TOP-SD 50/15

2 x TOP-S 50/15

–

–

–

–

S2R 3D

TF

DTS/SK 610

16

2 x TOP-S 65/7

S2R 3D

TF

DTS/SK 610

10

S2R 3D

TF

DTS/SK 610

10

TOP-SD 65/10

2 x TOP-S 65/10

S2R 3D

TF

DTS/SK 610

10

S2R 3D

TF

DTS/SK 610

10

TOP-SD 65/13

2 x TOP-S 65/13

S2R 3D

TF

DTS/SK 610

16

–

–

–

– S2R 3D

TF

DTS/SK 610

16

S2R 3D

TF

DTS/SK 610

10

S2R 3D

TF

DTS/SK 610

10

S2R 3D

TF

DTS/SK 610

10

S2R 3D

TF

DTS/SK 610

6

–

TOP-SD 65/15 – TOP-SD 80/10

2 x TOP-S 65/15 2 x TOP-S 80/7

S2R 3D

TF

DTS/SK 610

10

–

–

–

–

2 x TOP-S 80/10

–

2 x TOP-S 100/10

–

2 x AXL 80/25-130

–

–

–

–

Potable water circulation

2 Single-head pumps

Solar thermal

EM

Signal transmitter

Service/Accessories, Systems

Twin-head pumps

Three-phase (DM)

Basic Temperature Differential Differendevice (+T) temp. ('T) tial pressure ('p)

Pump type

Heating, Air-conditioning, Cooling

Wilo-SR-System

Switchgears and Control Devices Pump Management Systems

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor Basic device + signal transmitter/load module as required (order separately) 1) Specify measuring range for DDM transmitter

Wilo Catalogue A1 - Circulating pumps in glandless design

365

Switchgears and Control Devices Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps) Function 2-pump switching or addition operation (Maximum/Min.) Wilo-SR-System AC (EM) Timesensitive

Pump type Twin-head pumps

Three-phase (DM)

Signal transmitter

Timesensitive

Basic Temperature Differential Differendevice (+T) temp. ('T) tial pressure ('p) EM WA/SE

–

2 x TOP-RL 25/7.5

S2R 3D

TF

DTS/SK 610

10

–

2 x TOP-RL 30/4

S2R 3D

TF

DTS/SK 610

6

–

2 x TOP-RL 30/6.5

S2R 3D

TF

DTS/SK 610

10

–

2 x TOP-RL 30/7.5

S2R 3D

TF

DTS/SK 610

10

–

2 x TOP-RL 40/4

S2R 3D

TF

DTS/SK 610

6

–

2 x SE 110-N

S2R 3D

TF

DTS/SK 610

6

SE 125-N-TW

2 x SE 125-N

S2R 3D

TF

DTS/SK 610

6

SE 150-N-TW

2 x SE 150-N

S2R 3D

TF

DTS/SK 610

6

SE 200-N-TW

2 x SE 200-N

S2R 3D

TF

DTS/SK 610

10

–

2 x RP 25/60-2

S2R 3D

–

–

–

2 x RP 25/80 r

S2R 3D

TF

–

2 x RP 25/100 r

S2R 3D

2 x RP 30/80 r 2 x RP 30/100 r 2 x P 40/100 r

– DOP 40/100 r

Basic Temperature Differential device (+T) temp. ('T)

Differential pressure ('p)

DM

2 Single-head pumps

DOP 32/80 r

Signal transmitter

DDM

DDM 1)

WA/SE

–

–

–

–

–

–

–

–

–

–

–

–

–

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

S2R 3D

TF

DTS/SK 610

6

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor Basic device + signal transmitter/load module as required (order separately) 1)

366

Specify measuring range for DDM transmitter

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps) Function 2-pump switching or addition operation (Maximum/Min.)

AC (EM) Timesensitive

Three-phase (DM)

Signal transmitter

Timesensitive

Basic Temperature Differential Differendevice (+T) temp. ('T) tial pressure ('p)

Basic Temperature Differential device (+T) temp. ('T)

Differential pressure ('p)

DM

Twin-head pumps

2 Single-head pumps

DOP 40/160 r

2 x P 40/160 r

S2R 3D

TF

DTS/SK 610

6

DOP 50/100 r

2 x P 50/125 r

S2R 3D

TF

DTS/SK 610

6

DOP 50/160 r

2 x P 50/160 r

S2R 3D

TF

DTS/SK 610

10

2 x P 50/250 r

S2R 3D

TF

DTS/SK 610

6

DOP 65/125 r

2 x P 65/125 r

S2R 3D

TF

DTS/SK 610

6

DOP 65/160 r

2 x P 65/160 r

S2R 3D

TF

DTS/SK 610

10

2 x P 65/250 r

S2R 3D

TF

DTS/SK 610

16

DOP 80/125 r

2 x P 80/125 r

S2R 3D

TF

DTS/SK 610

6

DOP 80/160 r

2 x P 80/160 r

S2R 3D

TF

DTS/SK 610

10

2 x P 80/250 r

S2R 3D

TF

DTS/SK 610

16

2 x P 100/160 r

S2R 3D

TF

DTS/SK 610

10

–

2 x P 100/200 r

S2R 3D

TF

DTS/SK 610

16

–

2 x Star RS 25/2 r

S2R 3D

–

2 x Star RS 25/4 r

S2R 3D

–

2 x Star RS 25/6 r

S2R 3D –

–

–

–

–

2 x Star RS 30/2 r

S2R 3D

Star-RSD 30/4

2 x Star RS 30/4 r

S2R 3D

Star-RSD 30/6

2 x Star RS 30/6 r

S2R 3D

– –

– DOP 100/160 r

DDM

–

–

–

–

DDM 1)

WA/SE

–

–

Solar thermal

–

WA/SE

Potable water circulation

EM

Signal transmitter

Service/Accessories, Systems

Pump type

Heating, Air-conditioning, Cooling

Wilo-SR-System

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor Basic device + signal transmitter/load module as required (order separately)

Switchgears and Control Devices Pump Management Systems

1) Specify measuring range for DDM transmitter

Wilo Catalogue A1 - Circulating pumps in glandless design

367

Switchgears and Control Devices Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps) Function

Base unit

2 Single-head pumps

Stepless control

Wilo-SR-System

Wilo-AS-System differential pressure ('p)

Time-sensitive plus (+T/'T) Load module

Pump type Twin-head pumps

4-stage switching

('p)

Signal transmitter

Load module

Signal transmitter

DM

Basic device EM

WA/SE

DDM

Signal transmitter

DM WA/SE

DDS1)

–

2 x TOP-S 25/5

6

–

2 x TOP-S 25/7

6

2 x TOP-S 25/10

10

2 x TOP-S 30/4

6

– TOP-SD 30/5 TOP-SD 32/7

2 x TOP-S 30/5

6 2 x AS 08 + 2 x AS 08 + SK 613 SK 613

2 x TOP-S 30/7

6

–

2 x TOP-S 30/10

6

–

2 x TOP-S 40/4

6

TOP-SD 40/3

2 x TOP-S 40/7

6

TOP-SD 40/7

2 x TOP-S 40/7

6

TOP-SD 40/10

2 x TOP-S 40/10

10

TOP-SD 40/15

2 x TOP-S 40/15

–

2 x TOP-S 50/4

2 x AS 1.5 + SK 613

16

2 x AS 08 + 2 x AS 08 + SK 613 SK 613

6

– –

–

–

–

–

TOP-SD 50/7

2 x TOP-S 50/7

–

2 x AS 08 + SK 613

6

TOP-SD 50/10

2 x TOP-S 50/10

–

2 x AS 08 + SK 613

10

TOP-SD 50/15

2 x TOP-S 50/15

–

2 x AS 1.5 + SK 613

10

–

2 x AS 08 + SK 613

–

2 x TOP-S 65/7

10

TOP-SD 65/10

2 x TOP-S 65/10

TOP-SD 65/13

2 x TOP-S 65/13

TOP-SD 65/15

2 x TOP-S 65/15

–

2 x AS 1.5 + SK 613

10

2 x TOP-S 80/7

–

2 x AS 08 + SK 613

10

–

2 x AS 1.5 + SK 613

– TOP-SD 80/10

16

2 x TOP-S 80/10

–

2 x TOP-S 100/10

–

2 x AXL 80/25-130

10

–

–

–

–

–

–

2 x AS 08 + SK 613

10 10 6

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1)

368

Signal transmitter DDS to be ordered extra (specify measuring range)

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps)

Wilo-AS-System differential pressure ('p)

Time-sensitive plus (+T/'T)

('p)

Signal transmitter

Load Signal module transmitter

DM

Basic device EM

WA/SE

DDM

Signal transmitter

DM DDS1)

WA/SE

–

2 x TOP-RL 25/7.5

6

–

2 x TOP-RL 30/4

6

–

2 x TOP-RL 30/6.5

6

–

2 x TOP-RL 30/7.5

–

2 x TOP-RL 40/4

–

2 x SE 110-N

6

SE 125-N-TW

2 x SE 125-N

6

SE 150-N-TW

2 x SE 150-N

6

SE 200-N-TW

2 x SE 200-N

6

6 –

–

–

2 x AS 08 + SK 613

–

6

–

2 x RP 25/60-2

–

–

–

–

2 x RP 25/80 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

6

–

2 x RP 25/100 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

6

2 x AS 08 + 2 x AS 08 + SK 613 SK 613

6

2 x RP 30/80 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

6

–

–

2 x RP 30/100 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

6

6

DOP 40/100 r

2 x P 40/100 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

6

2 x AS 08 + 2 x AS 08 + SK 613 SK 613

DOP 40/160 r

2 x P 40/160 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

6

T/'T MOD + sensor

'p MOD

6

–

–

–

DOP 32/80 r –

DOP 50/100 r DOP 50/160 r – DOP 65/125 r DOP 65/160 r – DOP 80/125 r DOP 80/160 r – DOP 100/160 r

2 x P 50/125 r

S4R 2.5 D

–

–

6 6

–

2 x AS 08 + SK 613

6 16

6

2 x P 50/160 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

10

–

2 x AS 08 + SK 613

2 x P 50/250 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

16

–

2 x AS 1.5 + SK 613

2 x P 65/125 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

6 –

T/'T MOD + sensor

'p MOD

10

2 x AS 08 + SK 613

–

2 x AS 1.5 + SK 613

–

2 x AS 08 + SK 613

10

2 x P 65/160 r

S4R 2.5 D

2 x P 65/250 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

16

2 x P 80/125 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

6

Solar thermal

–

Service/Accessories, Systems

–

6 10 16 6

2 x P 80/160 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

10

2 x P 80/250 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

16

–

–

–

2 x P 100/160 r

S4R 2.5 D

T/'T MOD + sensor

'p MOD

10

–

2 x AS 1.5 + SK 613

10

Switchgears and Control Devices Pump Management Systems

2 Single-head pumps

Wilo-SR-System

Load module

Pump type Twin-head pumps

Stepless control

Potable water circulation

Base unit

4-stage switching

Heating, Air-conditioning, Cooling

Function

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) Signal transmitter DDS to be ordered extra (specify measuring range)

Wilo Catalogue A1 - Circulating pumps in glandless design

369

Switchgears and Control Devices Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps) Function

Base unit

WA/SE

–

2 x P 100/200 r

S4R 2.5 D

–

2 x Star RS 25/2 r

–

2 x Star RS 25/4 r

–

2 x Star RS 25/6 r

–

2 x Star RS 30/2 r

– 2 x Star RS 30/4 r

Star-RSD 30/6

2 x Star RS 30/6 r

Wilo-SR-System

Wilo-AS-System differential pressure ('p)

Time-sensitive plus (+T/'T)

('p)

Signal transmitter

Load module

Signal transmitter

DM

2 Single-head pumps

Star-RSD 30/4

Stepless control

Load module

Pump type Twin-head pumps

4-stage switching

Basic device EM

DDM T/'T MOD + sensor

–

–

'p MOD

16

–

–

Signal transmitter

DM DDS1)

WA/SE –

–

–

–

–

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1)

370

Signal transmitter DDS to be ordered extra (specify measuring range)

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps) Function Stepless speed control

Manual control mode

Differential pressure ('p)

Heating, Air-conditioning, Cooling

Wilo-CR-System Temperature

'p-c

Pump type

Basic device

DDC

'p-v/'p-q 1)

'T

±T

DDG 3)

DM Twin-head pumps

Signal transmitter

2 Single-head pumps 2 x TOP-S 25/5

–

–

–

–

–

–

2 x TOP-S 25/7

–

–

–

–

–

CR 1.1 – 2

DDC board

Basic equipment

10

Temperature board 2)

2 x TOP-S 30/4

–

–

–

–

–

TOP-SD 30/5

2 x TOP-S 30/5

–

–

–

–

–

TOP-SD 32/7

2 x TOP-S 30/7

–

–

–

–

–

CR 1.1 – 2

DDC board

Basic equipment

10

Temperature board 2)

2 x TOP-S 40/4

–

–

–

–

–

TOP-SD 40/3

2 x TOP-S 40/7

CR 1.1 – 2

10

TOP-SD 40/7

2 x TOP-S 40/7

CR 1.1 – 2

10

TOP-SD 40/10

2 x TOP-S 40/10

CR 1.1 – 2

10

TOP-SD 40/15

2 x TOP-S 40/15

CR 2.2 – 2

20

–

– –

–

2 x TOP-S 25/10

2 x TOP-S 30/10

2 x TOP-S 50/4

CR 1.1 – 2

10

TOP-SD 50/7

2 x TOP-S 50/7

CR 1.1 – 2

10

TOP-SD 50/10

2 x TOP-S 50/10

CR 1.1 – 2

10

TOP-SD 50/15

2 x TOP-S 50/15

CR 2.2 – 2

2 x TOP-S 65/7

CR 1.1 – 2

10

TOP-SD 65/10

2 x TOP-S 65/10

CR 1.1 – 2

10

TOP-SD 65/13

2 x TOP-S 65/13

CR 2.2 – 2

20

TOP-SD 65/15

2 x TOP-S 65/15

CR 2.2 – 2

20

2 x TOP-S 80/7

CR 1.1 – 2

10

2 x TOP-S 80/10

CR 2.2 – 2

10

–

2 x TOP-S 100/10

CR 2.2 – 2

10

–

2 x AXL 80/25-130

–

–

– TOP-SD 80/10

DDC board

–

Basic equipment

–

20

–

Temperature board 2) Service/Accessories, Systems

–

Solar thermal

–

Potable water circulation

WA or SE

–

1) 2)

3)

Switchgears and Control Devices Pump Management Systems

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor Required volumetric-flow transmitter to be provided by customer Order temperature board separately as required: Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer Order DDG signal transmitter separately (specify measuring range)

Wilo Catalogue A1 - Circulating pumps in glandless design

371

Switchgears and Control Devices Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps) Function Stepless speed control Wilo-CR-System Manual control mode

Differential pressure ('p)

Temperature

'p-c

Pump type

Basic device

DDC

'p-v/'p-q 1)

'T

±T

DDG 3)

DM Twin-head pumps

Signal transmitter

2 Single-head pumps WA or SE

–

2 x TOP-RL 25/7.5

–

2 x TOP-RL 30/4

–

2 x TOP-RL 30/6.5

–

2 x TOP-RL 30/7.5

–

2 x TOP-RL 40/4

–

2 x SE 110-N

SE 125-N-TW

2 x SE 125-N

SE 150-N-TW

2 x SE 150-N

SE 200-N-TW

2 x SE 200-N

–

2 x RP 25/60-2

–

2 x RP 25/80 r

–

2 x RP 25/100 r

DOP 32/80 r – DOP 40/100 r

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

2 x RP 30/80 r 2 x RP 30/100 r 2 x P 40/100 r

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 2)

3)

372

Required volumetric-flow transmitter to be provided by customer Order temperature board separately as required: Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer Order DDG signal transmitter separately (specify measuring range)

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps) Function Stepless speed control

Manual control mode

Differential pressure ('p)

Heating, Air-conditioning, Cooling

Wilo-CR-System Temperature

'p-c

Pump type

Basic device

DDC

'p-v/'p-q 1)

'T

±T

DDG 3)

DM Twin-head pumps

Signal transmitter

2 Single-head pumps CR 1.1 – 2

10

DOP 50/100 r

2 x P 50/125 r

CR 1.1 – 2

10

DOP 50/160 r

2 x P 50/160 r

CR 1.1 – 2

10

2 x P 50/250 r

CR 2.2 – 2

20

DOP 65/125 r

2 x P 65/125 r

CR 1.1 – 2

10

DOP 65/160 r

2 x P 65/160 r

CR 1.1 – 2

2 x P 65/250 r

CR 3.0 – 2

20

DOP 80/125 r

2 x P 80/125 r

CR 1.1 – 2

10

DOP 80/160 r

2 x P 80/160 r

CR 2.2 – 2

10

2 x P 80/250 r

CR 4.0 – 2

20

2 x P 100/160 r

CR 2.2 – 2

10

–

2 x P 100/200 r

CR 4.0 – 2

20

–

2 x Star RS 25/2 r

–

2 x Star RS 25/4 r

–

2 x Star RS 25/6 r

–

2 x Star RS 30/2 r

–

10 DDC board

–

– DOP 100/160 r

– Star-RSD 30/4

2 x Star RS 30/4 r

Star-RSD 30/6

2 x Star RS 30/6 r

–

Basic equipment

–

–

Temperature board 2)

Solar thermal

2 x P 40/160 r

–

Service/Accessories, Systems

DOP 40/160 r

Potable water circulation

WA or SE

WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 2)

Switchgears and Control Devices Pump Management Systems

3)

Required volumetric-flow transmitter to be provided by customer Order temperature board separately as required: Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer Order DDG signal transmitter separately (specify measuring range)

Wilo Catalogue A1 - Circulating pumps in glandless design

373

Switchgears and Control Devices Planning Guide

Selection Guide

Twin-pipe system - with manual control valves

Single-pipe system - with space heating panels

Single-pipe system - with radiant panel heating

T

'p

Wilo-CR…

•

Feed

Wilo-AS…nP

Wilo-CR…

Wilo-S2R… Wilo-S4R…

Wilo-CR…

'T

•

•

•

Return Wilo-Stratos... Wilo-TOP-E…

h

Differential Differential pressure Differential prestemperature sure with temperature prompt

Wilo-S2R… Wilo-S4R…

Twin-pipe system - with thermostatic valves

Temperature

Wilo-S2R… Wilo-S4R…

Pipe system Mode of utilisation/operating mode

Time

Wilo-S1R-h

Switchgear/control device type

Wilo-SK 601

Control function

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

Partial gravity

• Open system

• Boiler admixture for - min. return temperature - Minimum flow volume

•

•

Primary circuit

• Primary circuit with condensing boiler

•

•

•

•

•

•

•

Potable water circulation

• Air heating/ cooling circuits

•

•

•

•

•

This selection recommendation is in reference to installation systems which are designed in accordance with the German Heating Installation Regulation [Heizungsanlagenverordnung (HeizAnlV)] and the German Energy Savings Regulation [Energieeinsparverordnung (EnEV)].

374

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Heating, Air-conditioning, Cooling

Switchgears and Control Devices

Planning Guide

Wilo Catalogue A1 - Circulating pumps in glandless design

375

Switchgears and Control Devices Plug-In Modules

Series description Wilo-S1R-h Plug-In Modules Series description WiloS1R-h

Wilo-S1R-h > Time switching for potable water circulators For the pump types Star-Z 20/1 and Star-Z 25/2 EM • Time-sensitive ON/OFF control for potable water circulators • 24h time switch (1e4h cycle) switches the pump ON/OFF at preset operating times • Fixed-speed version • Special version for 24-hour/7-day programme and battery backup with digital display: Type S1R-h S > Identification Code: Example: Wilo-S1R-h S switchgear 1 switching On/Off R Automatic control h Type of control Time h

Installation Safe-to-use plug-in technology facilitates problem-free automation of demand-compatible pump performance adjustment for both initial installation and retrofits. Basic plug-in module can be replaced in accordance with the sequence pictured below. No separate electrical connection required!

Fig.: Pump with standard module Fig.:

376

Dismantling of the standard module

Fig.: Installation of the time module S1R-h

Fig.: Modules completely exchanged

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Switchgears

Series description Wilo-SK 601

Heating, Air-conditioning, Cooling

Wilo-Switchgear SK 601 Wall-mounted switchgear installation for automatic time-sensitive ON/OFF control of Wilo single pumps with single-phase or three-phase AC motors.

Potable water circulation

> Switch functions • Automatic time-sensitive ON/OFF control by means of time switch at settable times (every 1/ hour). 4 • Parallel control of multiple pump installations feasible up to max. switching capacity Special-design time switch with day/week programme and battery backup (120 hours)

Dimension drawing > Technical Data Operating voltage: Protection class: Maximum switch rating: Power loss: Maximum ambient temp.: Weight:

130 108

Ø4

10 84

56

230 V/50 Hz IP 31 max. 10 A 1.7 W 40°C 0.25 kg

Direct connection for alternating current (EM) without thermal winding contacts (WSK). For three-phase or AC current with WSK only in conjunction with SK 602 or contactor.

> Connecting cables (provided by customer) Mains –> SK 601 –> pump EM: 3 x 1.5 mm2 (10 A slow-blow) Mains –> SK 602 EM: 3 x 1.5 mm2 (16 A slow-blow) DM: 5 x 1.5 mm2 (16 A slow-blow) SK 602 –> SK 601 EM/DM: 4 x 1.5 mm2 SK 602 –> pump EM with WSK: 5 x 1.5 mm2 DM with WSK: 7 x 1.5 mm2 DM without WSK: 4 x 1.5 mm2

Service/Accessories, Systems

Solar thermal

Dimensions in mm Fixing sundries provided by customer

Switchgears and Control Devices Pump Management Systems

Switchgears Series description WiloSK 601

Wilo Catalogue A1 - Circulating pumps in glandless design

377

Switchgears and Control Devices Switchgears

Series description Wilo-S2R 2.5/S2R 3D/Wilo-S4R 2.5/Wilo-S4R 2.5D Series description WiloS2R 2.5/ S2R 3D/ Wilo-S4R 2.5/WiloS4R 2.5D

Switchgear Wilo-S2R 3D For wall-mounted/switch cabinet door installation for: - Automatic time- or fault-sensitive switchover (main/standby operation) of glandless or glanded twin-head pumps 2 single-head pumps with single-phase or three-phase AC motors up to 3 kW rated motor power - Automatic time- or load-sensitive 2-stage control of glandless twin-head pumps or 2 single-head pumps > Main control functions

• Time-sensitive or fault-sensitive switchover

244

260

265

Dimension drawing

Ø5 ** Required free space for cable exit: 80 mm

of twin-head pumps, optionally: - Switchover between main and standby pumps. - On/Off control of peak-load pump (addition operation), time-sensitive only. • Time-sensitive control of glandless twinhead pumps: - 2-stage switchover from pump I to pump II with preselected, different speed stages including fault switchover. - On/Off control of the peak load pump (addition operation) for manual preselection the switchgear.

• Load-sensitive control of glandless twinhead pumps, optionally: - 2 -stage switchover from pump I to pump II with preselected, different speed stages with time-sensitive priority switching to the low-load pump including fault switchover. - On/Off control of the peak load pump (addition operation) with manual preselection in the switchgear, with time-sensitive overriding switchover to the base load pump Control by an additional external signal transmitter, optionally as a function - of the feed temperature (T), Type TF. - of the differential temperature ('T) between feed and return pipes, Type DTS/ SK 610. - of the pump differential pressure ('p), Type DDM. > Additionally: • Overriding On/Off control by external onsite switch (e.g. mixing valve motor limit switch, etc.) • potential-free run and fault signals. • Ext. single run and fault signals with signal card S2R 3D (additional charge).

** 183

> Technical Data Operating voltage:

224

1~230/3~400 V/ 50 Hz Control voltage: 24 V = Maximum connected load: 2 x 3 kW (3~400 V) Heat loss: 20 W Protection class: IP 41 Maximum ambient temp.: 40 °C Weight: 2.2 kg

228

(Dimensions in mm) * Projecting part for cabinet installation

34* 74

378

~11

> Connecting cables (provided by customer) Mains –> S2R 3D (16 A slow-blow) EM: 3 x 1.5 mm2 DM: 5 x 1.5 mm2 S2R 3D –> 2 pumps EM with WSK: 5 x 1.5 mm2 DM with WSK: 7 x 1.5 mm2 EM without WSK: 3 x 1.5 mm2 DM without WSK: 4 x 1.5 mm2 S2R 3D –> Transmitter TF: 3 x 1.5 mm2 DTS/SK 610: Cable included in the scope of delivery of the signal transmitter DDM: Cable included in the scope of delivery of the signal transmitter S2R 3D –> Ext. ON/OFF 2 x 1.5 mm2

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Switchgears

Series description Wilo-S2R 2.5/S2R 3D/Wilo-S4R 2.5/Wilo-S4R 2.5D

Potential-free contacts

S2R 2.5

S2R 3D

S4R 2.5

S4R 2.5D

Collective run signal SBM

o

• •

o

–

•

•

Collective fault signal SSM

•

Individual run signal, pumps I + II

–

o

–

o

Single fault signal, pumps I + II

–

o

–

o

Speed-stage signal, operating pump

o2

o4

o4

> Technical Data Contact rating: 250 V~/1 A Connection cable: max. 100 m length Cable cross-section: if required, up to 1.5 mm2

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

• Series (included in the switchgear) o Signal card (functions on one card)

–

> SR signal cards for extending the internal equipment potential-free connections as per the table. On-site wiring to a central monitoring station. Mounting of signal card in the SR unit in conjunction with a 10-pole flat plug.

Heating, Air-conditioning, Cooling

Wilo-SR signal cards for remote monitoring

Wilo Catalogue A1 - Circulating pumps in glandless design

379

Switchgears and Control Devices Switchgears

Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/Wilo-S4R 2.5D Single-head pump

2-stage

4-stage

Switching device

S1R-h SK 601

S2R 2.5

S2R 3D

Auxiliary load module (optional – required for function)

MOD o DDM TF o o

Supplementary signal transmitter AC current with built-in capacitor

• • 1)

AC current, WSK

• 1)

•

Three-phase current, WSK, SSM

• 1) •

• • •

Cabinet-door installation Integrated pump installation – plug-in module

DTS DDM o o

MOD o

T'T MOD o

o

DDM o

•

Three-phase current, blocking current-proof

Wall-mounted installation, direct Installation

o

'p

•

AC current, blocking current-proof Motor allocation

DTS DDM TF o o o

S4R 2.5D

T'T MOD o

Temperature-dependent T

Temperature-dependent T S4R 2.5

'p

Diff.-Temp.-dependent 'T

and/or

Diff.-pressure dependent 'p

Diff.-Temp.-dependent 'T

Temperature-dependent T

Diff.-pressure dependent 'p

Diff.-Temp.-dependent 'T

Temperature-dependent T

Diff.-pressure dependent 'p

Time-sensitive

Time-sensitive for Z-pump

Time-sensitive

Device equipment

Twin-head pump option of Main/standby or peak-load switching

Diff.-pressure dependent 'p

On/Off

Twin-head pump option of main/ standby or peak-load operation

Diff.-Temp.-dependent 'T

Single-head pump

Device allocation

• • •

• • •

• • •

•

Equipment

• •

Main switch 0 – 1 Selector switch

– continuous

Pre-selector switch Maximum speed stage Control switch

•

– 0 – Automatic

Control switch II – Addition I + II

I–0–

Standby I/II –

Time switch with daily programme On/Off (every 1/4 hour)

• •

Time switch with daily/weekly programme and battery backup (120 hours) Setpoint adjuster 2) ('p – T – 'T) included in the scope of delivery auxiliary module/transmitter

o

•

•

Time switch with daily programme Maximum/ Min. or Automatic/Min.

380

•

o

•

•

•

•

•

o

o

o

o

•

•

•

•

•

•

•

•

•

•

•

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Switchgears

Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/Wilo-S4R 2.5D

2-stage

4-stage

S2R 2.5

S2R 3D

S4R 2.5

S4R 2.5D

Diff.-Temp.-dependent 'T

Temperature-dependent T

Diff.-pressure dependent 'p

Diff.-pressure dependent 'p

Diff.-Temp.-dependent 'T

Temperature-dependent T

Diff.-pressure dependent 'p

Diff.-Temp.-dependent 'T

Temperature-dependent T

Diff.-pressure dependent 'p

Time-sensitive

S1R-h SK 601

and/or

Potable water circulation

Switching device

Time-sensitive for Z-pump

Time-sensitive

Device equipment

Twin-head pump option of Main/standby or peak-load switching

Heating, Air-conditioning, Cooling

Single-head pump

Temperature-dependent T

On/Off

Twin-head pump option of main/ standby or peak-load operation

Diff.-Temp.-dependent 'T

Single-head pump

Device allocation

Equipment (Continued)

Fault light

•2 •2

•

•4 •

•2 •4 •

Pump connecting cable with special plug 3) 3 m.../plug type

•C

provided by customer

•C

•2xC

Pump connecting cable with special plug 3) 10 m.../plug type

oC

–

oC

o2xC

•2

•2 •

Fitted temperature sensors each with 5 m cable 2)

•

Fitted control cable 3 m/5m 2)

•2 •

•

•1 •2 •

•1 •2 •

Twin-head pump operation switchover switching

• •

• •

Twin-head pump addition switching for peak-load operation

•

•

Fault pump switchover

•

•

•

•

• • •

•

•

Potential-free contact for external run signal

o

o

o

o

Potential-free contact for external fault signal

•

•

•

•

Terminals for power supply to an external signal transmitter

•

•

Integrated full motor protection tripping Excess current draw fault trip Automatic reactivation after power failure 4)

•

•

Terminals for external ON/OFF control

•

•

•

•

Signal card for external operation/speed-stage display

o

o

o

o

IP 41

IP 41

IP 41

IP 41

Protection class 5)

IP 42

• Standard version o Special version or supplementary equipment (at additional charge)

IP 31 1) 2) 3) 4) 5)

Wilo Catalogue A1 - Circulating pumps in glandless design

Solar thermal

Operating-stage display…/pc.

Service/Accessories, Systems

Operating-pump display…/pc.

Switchgears and Control Devices Pump Management Systems

Operation indicator light(s)

+ SK 602 Included in the scope of delivery of the auxiliary transmitter or the auxiliary module Special plug, type C or E Clock setting must be corrected in event of a power failure lasting more than 15 minutes Protection class of the entire switch cabinet applies to switch cabinet installation

381

Switchgears and Control Devices Switchgears

Series description Wilo-SR-System, Wilo-SD-System Series description WiloSR-System, WiloSD-System

Switchgear series: Wilo-SD Wall-mounted switchgear installation for automatic control of operating and standby pumps with glanded twin units. Automatic switchover from main pump to standby pump in the event of a fault and automatically time-sensitive by means of a day time switch for regular switching of operating and standby pumps. Also manually preselectable peak-load operation by means of time-sensitive On/Off control of the 2nd pump. With star/delta activation for connected load from 4 kW (for connected load up to 3 kW S2R 3D switchgear as described above). With motor protection switch or full thermistor protection starting with 11 kW .

C

A

Dimension drawing

Ød

D B

E

382

> Main control functions • Switchover from glanded pump twin-head pumps or 2 single-head pumps. Optionally: - Time-sensitive duty cycling from main to standby pump. - time-sensitive On/Off control of the peak load pump (parallel operation).

Short-time parallel operation during duty switchover is a feature in order to avoid the flap noise normally experienced on uncontrolled pump performance switchover.

• Load-sensitive control of twin-head pumps and two single-head pumps - Automatic On/Off control of the peak-load pump (parallel operation) by means of an additional signal transmitter, optionally as a function: - of the feed temperature (+T) signal transmitter: TF. - of the differential temperature ('T) between feed and return pipe, Signal transmitter: DTS/SK 610. - of the pump differential pressure ('p), signal transmitter: DDM Time-sensitive switchover to the base load pump possible with manual switchgear preselection (setback mode). > Additional control function: Overriding On/Off control by on-site potential-free switch (e.g. mixing valve motor limit switch, etc.) > Connecting cables S2R 3D: –> as described above SD: SD –> mains 5-core (cross-section and fuse protection pursuant to local regulations) SD –> 2 pumps 7-core, starting with 11 kW in addition to 2 x 1.5 mm2 for full motor protection (cross-section in accordance with local regulations) SD –> transmitter TF: 3 x 1.5 mm2 DTS/SK 610: Cable included in the scope of delivery of the signal transmitter DDM: Cable included in the scope of delivery of the signal transmitter SD –> Ext. On/Off 2 x 1.5 mm2

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Switchgears

Series description Wilo-SR-System, Wilo-SD-System

A

B

C

D

E

Ød

S2R 3D

265

228

244

183

74

5

SD 5.5/SD 9

750

300

722

272

175

7

SD 18.5

900

300

872

272

175

7

SD 30/SD 37

600

600

572

572

175

7

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

Potable water circulation

Wilo-...

Heating, Air-conditioning, Cooling

Dimensions

Wilo Catalogue A1 - Circulating pumps in glandless design

383

Switchgears and Control Devices Switchgears

Device allocation, equipment Wilo-S2R 3D/SD

Switching device Auxiliary signal transmitter

S2R 3D

SD 9

SD 18.5

SD 30

Differential temperature-dependent 'T

SD 37

•

Three-phase current P2 = 4 to 5.5 kW

•

Three-phase current P2 = 7.5 to 9 kW

•

Three-phase current P2 = 11 to 18.5 kW

•

Three-phase current P2 = 22 to 30 kW

•

Three-phase current P2 = 37 kW Installation

Temperature-dependent +T

Differential pressure-dependent 'p

Differential temperature-dependent 'T

Temperature-dependent +T

Differential pressure-dependent 'p

Differential temperature-dependent 'T

Temperature-dependent +T

Differential pressure-dependent 'p

Differential temperature-dependent 'T

Temperature-dependent +T

Differential pressure-dependent 'p

SD 5.5

DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS o o o o o o o o o o o o o o o o o o

Three-phase current P2 d 3 kW

Motor allocation

Temperature-dependent +T

Differential pressure-dependent 'p

Differential temperature-dependent 'T

Temperature-dependent +T

Differential pressure-dependent 'p

Device equipment

Differential temperature-dependent 'T

Twin-head pump or 2 x individual pump Main/standby or peak-load operation Time-sensitive and/or

Device allocation

•

Wall-mounted installation, direct

•

•

•

•

•

•

Cabinet-door installation Equipment Control switch II – I – 0 – Standby I/II – Addition I + II

•

•

•

•

•

•

Time switch with daily programme Maximum/ Min. or Automatic/Min.

•

•

•

•

•

•

Time switch with daily programme and battery backup (120 hours)

o

o

o

o

o

o

Time switch with week programme and battery backup (120 hours)

o

o

o

o

o

o

Setpoint adjuster 3) ('p – T – T') included is scope of delivery of auxiliary module/ transmitter Operation indicator light(s), operating-pump display…/pc. Fault light

384

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•2

•2

•2

•2

•2

•2

•

•

•

•

•

•

•

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Switchgears

Device allocation, equipment Wilo-S2R 3D/SD

SD 30

provided by customer

provided by customer

provided by customer

provided by customer

provided by customer

direct

Y/'

Y/'

Y/'

Y/'

Y/'

•

•

•2 •

•

•2 •

•

•2 •

•

•2 •

•

•2 •

•

•

•

•

•

•

•

Twin-head pump operation switchover switching

•

•

•

•

•

•

Twin-head pump addition switching for peak-load operation

•

•

•

•

•

•

Integrated full motor protection tripping (starting with 11 kW thermistor)

•

•

•

•

•

•

•

(1 - 10) A

(5.2 - 7.5) A

(9.0 - 13.0) A

• • •

•

•

•

•

•

o

o

o

o

o

•

•

•

•

•

Potential-free contacts for individual run and fault signals

o

o

o

o

o

o

Terminals for power supply to an external signal transmitter

•

•

•

•

•

•

Terminals for external ON/OFF control

•

•

•

•

•

•

IP 41

IP 54

IP 54

IP 54

IP 54

IP 54

Excess current draw fault trip

Potential-free contact for external run signal Potential-free contact for external fault signal

Protection

class 1)

Solar thermal

•2

Fault pump switchover

Automatic reactivation after power failure 2)

Heating, Air-conditioning, Cooling

SD 37

provided by customer

Fitted temperature sensors each with 5 m cable 3)

Setting range, motor protection switch

Differential temperature-dependent 'T

Temperature-dependent +T

Differential pressure-dependent 'p

Differential temperature-dependent 'T

Temperature-dependent +T

Differential pressure-dependent 'p

Differential temperature-dependent 'T

Temperature-dependent +T

Differential pressure-dependent 'p

Temperature-dependent +T

Differential pressure-dependent 'p

Temperature-dependent +T

Differential pressure-dependent 'p

Differential temperature-dependent 'T

Differential temperature-dependent 'T

SD 18.5

DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS o o o o o o o o o o o o o o o o o o

Activation type

Fitted control cable 3 m/5m 3)

SD 9

Service/Accessories, Systems

Pump connecting cable

SD 5.5

Switchgears and Control Devices Pump Management Systems

Auxiliary signal transmitter

S2R 3D

Potable water circulation

Switching device

Temperature-dependent +T

Differential pressure-dependent 'p

Device equipment

Differential temperature-dependent 'T

Twin-head pump or 2 x individual pump Main/standby or peak-load operation Time-sensitive and/or

Device allocation

• Standard version o Special version or supplementary equipment (at additional charge) 1) 2) 3)

Protection class of the entire switch cabinet applies to switch cabinet installation Clock setting must be corrected in event of a power failure lasting more than 15 minutes (standard version) Included in the scope of delivery of the auxiliary transmitter or the auxiliary module

Wilo Catalogue A1 - Circulating pumps in glandless design

385

Switchgears and Control Devices Switchgears

Signal transmitter Wilo-TF, Wilo-DTS/SK 610, Wilo-DDM Signal transmitter WiloTF, WiloDTS/SK 610, WiloDDM

Wilo-TF signal transmitter

Wilo-DTS/SK signal transmitter 610

Wilo-DDM signal transmitter

Contact temperature sensor with temperature-sensitive switchover contact for automatic alteration of Maximum/Min. speed stages in Wilo single or twin-head pumps with multi-speed motors in conjunction with the associated switchgears.

Contact differential thermostat for differential-temperature-sensitive switchover of Maximum/Min. speeds stages in Wilo single or twin-head pumps with multi-speed motors in conjunction with the associated switchgears.

Temperature switch with setting knob including 1 pc. fastening straps to pipes up to DN 50.

Switchgear with setting knob for differential temperature switchgear with adjusting dial, 3 m connection cable to the master switchgear, 2 pcs. fully wired contact sensors, each with 5 m cable and FEED or RETURN markings and 4 pcs. fastening straps for pipes up to DN 100.

For wall-mounted installation as differential pressure contact pressure gauge. with adjustable switchpoints for automatic switchover of Maximum/Min. speed stages or Maximum to Min. speed stages in Wilo single or twin-head pumps with multispeed motors. Only in conjunction with the associated switchgears. Differential-pressure switch with differential-pressure gauge, adjustable Maximum/ Min. contacts, built-in pressure-surge throttlers, including 5 m shielded connecting cable to the switchgear, 2 pcs. cuttingring unions DIN 3862 ø 6 mm and 2 pcs. angle cutting-ring unions R 1e8 x ø 6 mm (pressure measuring lines and 3-way pressure-gauge cocks to be provided by the customer).

> Technical Data Max. supply voltage: Contacts:

250 V potential-free switchover contact Max. switching capacity: 3 A Protection class: IP 30 Control range: +30 °C to +90 °C Switching difference: 5 K Weight: 0.2 kg

> Technical Data Operating voltage: 230 V/50 Hz Max. connected load: 0.1 kW Protection class: IP 54 Differential-temp. range: +4 °C to +90 °C Weight: 1.4 kg

> Technical Data Max. supply voltage: Max. switching capacity: Protection class: Max. pressure rating: Weight: Pressure measuring ranges:

250 V 1A IP 54 up to 16 bar 1.7 kg

DDM 6: DDM 10: DDM 16: DDM 25:

Dimension drawing

Dimension drawing

Dimension drawing

Dimensions in mm

Dimensions in mm Fixation elements on-site

Dimensions in mm Fixation elements on-site

0 up to 0.6 bar 0 to 1.0 bar 0 to 1.6 bar 0 to 2.5 bar

DDM

DTS/SK 610 controller

Cable connection to switch gear 3 x 1,5 mm2

Return

Feed

Return sensor

Feed sensor

Return sensorcable1)

Feed sensor cable1)

3 m cable forconnection ? to switch gear1) 6 x 0,75 mm.

Wilo pump Connection cable for use with S2R 2.5: with special plug included in scope of delivery; for use with? S2R 3D: onsite

Wilo pump Connection cable for use with S2R 2.5: with special plug included in scope of delivery; for use with S2R 3D: onsite 1)Included in scope of delivery of the signal transmitter

386

5 m shielded cable 3 x 0,75 mm2 for connection to switch gears1) Shielded cable for onsite extension: 2 2 to 100 m : 3 x 1,5 mm ; to 250 m 2 x 0,75 mm

Shown as external sensor (iT) use together with Wilo switch gear

2 pcs. taper bush type screwed unionsR 1" x ø 6 mm1) Pressure measuring lines 6 x 1 mm Cu (onsite) Wlbow taper bush type pipe unionR 1" x ø 6 mm1)

Wilo single-head pump Motor cable with special plug (scope of delivery of the Wilo switch gear)

Elbow taper bush type pipe unionR 1"x ø 6 mm1) 1)Included in scope of delivery of the DDM Pressure measuring lines and the three-waygauge cocks must be available onsite

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Motor Protection

Wilo-SK 602, Wilo-SK 622, Wilo-C-SK

Motor fuse protection in Wilo pumps can be ensured as follows: Blocking current-proof motors: no motor protection required The pump motors are designed in such a way that current passing through the winding cannot cause any damage in the event of overloading or blocking. This applies equally to single-phase and three-phase AC motors depending on the motor power ratings of the following pump series:

Pumps with full motor protection and Wilo-SK 602/622/C-SK tripping unit or Wilo switchgear/control device Realisation of full motor protection by means of thermal winding contacts (WSK) placed within the stator windings. This applies equally to single-phase and threephase AC motors depending on the motor power ratings of the following pump series:

Series Star-RS/-RSD

1~

3~

Series

P2 d 40 W

–

RP / P / DOP

P2 d 20 W

RP TOP-S/-SD TOP-Z

1)

TOP-S/-SD TOP-Z

P2 d 90 W 1) P2 d 20 W

TOP-D

1~

3~ Potable water circulation

Service life and operational reliability of a circulating pump depend to a great extent on the choice of the correct motor protection device. Motor protection switches can no longer be justified for utilisation in conjunction with multi-speed pumps due to the fact that their motors demonstrate different rated currents in the various speed stages and this requires correspondingly different types of fuse protection.

Heating, Air-conditioning, Cooling

Motor protection

P2 t 50 W P2 d 180 W

–

60 W d P2 d 320W

TOP-D

–

Internal protection against unacceptably high winding temperatures

Synopsis Chart - Wilo full motor protection tripping units

• •

•

Solar thermal

• •

•

3~400 V without neutral conductor

3~400 V plus neutral conductor

•

1~230 V

•

Terminal box plug-in module

• •

Alternative switch cabinet installation 1)

•

• • •

•

Type of current

•

Service/Accessories, Systems

1) Wiring to

Separate wall-mounted installation

Wilo-SK 622

Power protection

• •

Potential-free contacts for external fault signal

• •

Wilo-C-SK Wilo-SK 602

Unit Assembly

Potential-free contacts for external run signal

• •

Fault light

Operating indicator light

Equipment

Terminals for remote On/Off switching

Tripping unit

On/Off switch

indicator lights in switch cabinet door to be provided by customer.

Wilo-C-SK tripping unit Cancel button

Plug-in tripping module for attaching to the motor terminal boxes of Wilo glandless circulating pumps with 4-stage three-phase AC motors 1) and integrated thermal winding contacts (WSK) for monitoring the winding temperature (full motor protection). 1)

> Technical Data Operating voltage:

except Types P 65/250 r, P 80/250 r and P 100/200 r

Automatic reactivation of pump after power failure. After being tripped by full motor protection, the motor remains deactivated until it is manually reset at the plug-in module.

Wilo Catalogue A1 - Circulating pumps in glandless design

C-SK version Containing: contactors for full motor protection tripping, an operation indicator light and reset button.

Frequency: Max. motor output P2 Power loss: Protection class: Max. media temp.: Max. ambient temp.:

Switchgears and Control Devices Pump Management Systems

Motor Protection Wilo-SK 602, WiloSK 622, Wilo-C-SK

3~400 V without neutral conductor (N) 50 Hz 1.3 kW (4.4 A) 0.8 W IP 42 +110 °C +40 °C

387

Switchgears and Control Devices Motor Protection

Series description Wilo-SK 602, Wilo-SK 622, Wilo-C-SK Series description WiloSK 602, Wilo-SK 622, WiloC-SK

Wilo-SK tripping unit 602/622 Wall-mounted unit for electrical connection of single-phase and three-phase AC pumps with integrated thermal winding contacts (WSK) for monitoring the winding temperature (full motor protection). Automatic reactivation of pump after power failure. After being tripped by full motor protection, the motor remains deactivated until it is manually reset. > Device version SK 602 Containing: contactors for full motor protection tripping, ON/OFF switch, an operation indicator light, terminals for external potential-free ON/OFF control and terminal rail.

SK 602

> Device version SK 622 As with SK 602, but also with potential-free contacts for external run and fault messages and fault light.

> Technical Data Operating voltage: SK 602/SK 622 Frequency: Max. motor power P2: Power loss: Protection class: Max. ambient temp.: Weight:

1~230 V, 3~400 V 50 Hz 3kW 4W IP 31 +40°C 0.25 kg

SK 622 2 Potential-free contacts Max. contact rating: 250 V/1 A/ 150 VA each Run signal: NO contact Fault signal: NO contact > Connecting cables (provided by customer) Connecting cable between SK and pump AC (EM): 5 x 1.5 mm2 Three-phase (DM): 7 x 1.5 mm2

SK 622

130 108

Dimension drawing

Ø4

10 84

56

Dimensions in mm Fixing sundries provided by customer

388

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices AS Control Devices

Series description Wilo-AS 08 µP/AS 1.5 µP

motors with max. current consumption I = A3

Standard equipment

• Main switch Mains-Off regulation • Automatic reactivation after power failure • Short-circuit-proof thanks to integrated fuses

AS 1.5 PP • For three-phase AC motors with max. current consumption I = 6 A

• All control/transmitter inputs interference-

Application • Differential pressure-sensitive performance control of glandless circulating pumps • Speed range between 100 % and 60 % • Simple installation: The control facility is inserted into the electrical power wiring. Transmitter connections to pipework or to the pump • Can be controlled externally by means of potential-free contacts • Potential-free run and fault signal • Universal device for wall-mounted/switch cabinet door installation (AS 1.5 PP only wall-mounted installation)

• Indicator lights:

voltage-proof up to 400 V

• Potential-free contacts for run and fault signal

Wilo Catalogue A1 - Circulating pumps in glandless design

Operation Fault Differential pressure too great Differential pressure too little

1 pc. 1 pc. 1 pc. 1 pc.

Functional sequence Decreasing differential pressure will be responded to by increasing the motor speed until setpoint pressure is reached again. Rise of differential pressure will be counteracted by speed reduction until the set level is reached again. An external potential-free contact can be used to switch over to a fixed min. speed (about 60%). Note: Ideal for retrofitting to glandless pumps of all makes.

Potable water circulation

speed control as a function of differential pressure ('p). • Random duty point adjustments by making corrections at the signal transmitter or in the unit. • Manual main switch switchover from controlled to mains operation. • Overriding ON/OFF control by means of onsite external potential-free contact (e.g. SK time switch 613 or mixing valve motor limit switch). • Overriding MIN operation by means of external potential-free contact (e.g. SK time switch 613 or mixing valve motor limit switch). • Full motor protection with fault trip for pumps with integrated thermal winding contacts (WSK).

Connecting cables (provided by customer) Mains - switchgear: min. 5 x 1.5 mm2 with three-phase current, min. 3 x 1.5 mm2 with single-phase current. Switchgear - motor: min. 7 x 1.5 mm2 for three-phase pumps with thermal winding contact (WSK), min. 5 x 1.5 mm2 for AC pumps with WSK, min. 5 x 1.5 mm2 for three-phase pumps without WSK, min. 3 x 1.5 mm2 for AC pumps without WSK. Switchgear transmitter (5 m cable included in the scope of delivery of the signal transmitter): DDS (up to 100 m): at least 2 x 1.5 mm2. Cable for ext. ON/OFF switch: (e.g. SK 613) 2 x 1.5 mm2, max. cable length 100 m, contact open: pump stops Cable for ext. Min. switch: (e.g. SK 613) 2 x 1.5 mm2, max. cable length 100 m, contact open: pump runs at min. speed Connecting cable for potential-free run/ process signal: 2-core, cross-section as required (contact rating max. 250 V/1 A/ 150 VA). Connecting cable for potential-free fault signal: 2-core, cross-section as required (contact rating max. 250 V/1 A/150 VA). Twin-head pump operation possible with 2 AS units. Automatic, load-sensitive 'p-regulation and fault-sensitive switchover of twin-head pumps or 2 single-head pumps. Connecting cable: 3 x 0.75 mm2 or 2 x 0.75 mm2 shielded, max. cable length 2 m.

Solar thermal

AS 08PP

• For single-phase and three-phase AC

Main switch functions

• Automatic, load-sensitive, stepless pump

Service/Accessories, Systems

Stepless control system with microprocessor, differential pressure-sensitive, for phase control-based low- and mid-performance ranges for glandless pumps (single and twin-head pumps) of all makes.

Heating, Air-conditioning, Cooling

Wilo-AS-System

Accessories (at additional charge) DDS differential pressure switch SK 613 switchgear Wilo-AS control card (2–10 V) for installation in AS unit for remote setting of 'p setpoint value. Required transmitter: DDG (4-20 mA) (also see: CR system accessories)

Switchgears and Control Devices Pump Management Systems

AS Control Devices Series description WiloAS 08 µP/ AS 1.5 µP

389

Switchgears and Control Devices AS Control Devices

Series description Wilo-AS 08 µP/AS 1.5 µP Dimension drawing

Technical Data

Dimensions in mm AS 08

AS 1.5

Operating voltage

AS 08 µP

AS 1.5 µP

1~230/3~400 V

3~400 V

Maximum output current I Ø5

**

* 34

183 (223) 224 (270)

74

~11

105

228 (277) ** Required clearance for cable outlet 80 mm

* Protruding part for cabinet installation (AS 08)

~11

50 Hz 3A

6A

Min. output power P2

75 W

500 W

Maximum power loss

20 W

25 W

Protection class

IP 41

Ambient temperature

0 up to +40 °C

Maximum back-up fuse Weight

390

230 V

Frequency

244 (360)

260 (380)

265 (384)

Control voltage

10 A (slow-blow) 2.5 kg

3.5 kg

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices AS Control Devices

Wilo-AS 08 µP/AS 1.5 µP: Signal Transmitters and Accessories

For wall-mounted installation as differential pressure switch suitable for two-position control in response to manual switch point setting in conjunction with stepless speed control by Wilo-AS control devices: Pressure measuring DDS 6: 0 to 0.6 bar DDS 10: 0 to 1.0 bar ranges1): DDS 16: 0 to 1.6 bar Dimensions in mm Fixing sundries provided by customer

> Scope of delivery: DDS contains 2 pc. cutting-ring unions DIN 3862 ø 6 mm and two pcs. angle cutting-ring unions R 1e8 x ø 6 mm. Built-in pressure-surge throttlers. 5 m cable as described above. 3 (Pressure measuring lines and -way pressure-gauge cocks to be provided by customer.)

> Technical Data Max. contact load: Switch hysteresis: Protection class: Max. pressure rating: Adjustment range: Medium temperature: Ambient temp.: Electrical Connection2): Weight: 1) 2)

24 V/20 mA DC 5% IP 54 16 bar 15% to 100 % from upper limit of scale 0 °C to +80 °C 0 °C to +40 °C 5 m cable, 2 x 0.75 mm2 about 1.3 kg

Potable water circulation

Wilo-AS 08 µP/AS 1.5 µP: Signal Transmitters and Accessories

Heating, Air-conditioning, Cooling

Wilo-DDS signal transmitter

Pressure measuring range selected in accordance with pump performance point on-site lengthening possible; see Installation and operating manual

Wilo-AS control card > Design Plug-in additional board for remote setpoint adjustment with a 2 - 10 V analogue voltage input corresponds to the 4 - 20 mA measuring range of the Wilo-DDG signal transmitter used (also see Wilo-DDG signal transmitter).

> Technical Data Setting range:

Hysteresis:

Max. input voltage: Resistance: Ambient temp.: Dimensions: Weight:

2 - 10 V corresponds to the measuring range of the DDG used 2.5% of the measuring range end value of the DDG used +/- 30 V 40 k: 0 °C to +40 °C 68 x 48 mm about 0.2 kg

Solar thermal

Additional board for equipping the WiloAS-System Series control devices for remote adjustment of the setpoint differential-pressure value (e.g. by BA or DDC substation) via an analogue voltage signal 2 - 10 V in conjunction with Wilo-DDG signal transmitter.

Ø4

10 84 56 Dimensions in mm Fixing sundries provided by customer

For wall-mounted installation as time switch with switch contacts suitable for automatic time-sensitive control functions in conjunction with Wilo-AS control devices. - Overriding setback to the Min. motor speed - Overriding ON/OFF switching of the pump motor being controlled - Duty cycling of twin-head pumps or two single-head pumps in conjunction with 2 AS units.

> Technical Data Operating voltage: Frequency: Power loss: Max. switch rating: Protection class: Ambient temperature: Weight:

230 V 50 Hz 1.7 W max. 10 A IP 31 0 °C to +40 °C 0.25 kg

Service/Accessories, Systems

130 108

Wilo-SK signal transmitter 613

Switchgears and Control Devices Pump Management Systems

> Standard equipment - Time switch with daily programme, adjustable in 1/4-hour stages - Potential-free NO contact for control of AS units > Special version (at additional charge) - Other operational voltages upon request - Time switch with day/week programme and battery backup 120 hours

Wilo Catalogue A1 - Circulating pumps in glandless design

391

Switchgears and Control Devices AS Control Devices

Wilo-AS 08 µP/AS 1.5 µP: Signal Transmitters and Accessories Wilo-DDA differential-pressure gauge

Type bush type pipe union dia. 6 mm

Ø

Wall-mounted gauge. Universal utilisation for optical head/pressure check procedure, measuring and testing in installations: • Differential pressure readings between feed and return lines in heating systems • Monitoring of heating circulating pumps • Monitoring of filters, compressors, fans, etc. • Checking transmission links: measuring point – monitoring station – actuator – pump drive Ø

Dimensions in mm Fixing sundries provided by customer

Pressure measurement ranges: DDA 6: 0 to 0.6 bar DDA 16: 0 to 1.6 bar DDA 40: 0 to 4.0 bar > Technical Data Maximum pressure rating: Measuring accuracy: Ambient temp.: Media temp.: Installation position: Weight:

392

up to 25 bar ± 2.5% of upper limit -10 °C to +80 °C 0 °C to +85 °C any about 1.2 kg

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-VR, CRn, and CR control devices

Performance features VR-HVAC

CRn

CR

Glandless/glanded pumps

Glandless/ glanded pumps

Glandless/ glanded pumps

Electronically controlled pumps

Standard/ Electronically controlled pumps

Standard Pumps

1–4

1–6

1–6

Complete device

•

Power supply for pumps required on-site

•

Modular construction

•

•

•

rated power range P2

0.37–22.0 kW

1.1–200 kW

1.1–200 kW

Steplessly analogue

Steplessly analogue/St.-Delta opt.

direct/St.-Delta

3~400 V, 50 Hz/1~230V, 50 Hz

1~230V, 50 Hz Power connection of the pumps on-site

3~400 V, 50 Hz

IP 54

IP 00 + IP 42 Standard / IP 54 optional

IP 00 + IP 42 standard/ IP 54 optional

0 °C to +40 °C

0 °C to +40 °C

0 °C to +40 °C

Heating, Air-conditioning, Cooling

Wilo Control Device…

Applications Pump versions Pump types Number of pumps

Activation types: Electrical connection standard version: Protection class Permitted ambient temperature: Speed range

Stepless analogue, 2–10 V, 3–10 V, between 40 % and 100 % of the 4–10 V pre-selectable, nominal motor speed min. pump speed according to name plate up to 100 %

Potable water circulation

Technical Data

between 40 % and 100 % of the nominal motor speed

•

•

'p-c (TA)

–

•

•

'p-q (m³/ h)

–

•

•

'p-v

•

•

•

TA (outside temperature), controller

–

•

•

T-abs (process temp.), controller

–

•

•

TVL (feed temperature), controller

–

•

•

TRL (return temperature), controller

–

•

•

'T-c

–

•

•

'T-v

–

•

•

Manual control mode (DDC)

–

•

•

Q-c

–

•

•

Service/Accessories, Systems

•

Switchgears and Control Devices Pump Management Systems

'p-c

Solar thermal

Control modes (Description on the following pages)

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

393

Switchgears and Control Devices Wilo-VR, CRn, and CR control devices

Performance features Wilo Control Device… VR-HVAC

CRn

CR

–

0/2- 10 V 0/4- 20 mA

0/2 - 10 V 0/4 - 20 mA

–

0/2- 10 V 0/4- 20 mA

0/2 - 10 V 0/4 - 20 mA

Run and fault signal lights

•

•

•

Control input “Setpoint switchover”

–

•

•

Control input “Overriding Off”

•

•

•

SBM

•

•

•

SSM

•

•

•

Fault-actuated switchover from frequency converter to mains operation

–

–

•

Fault-actuated switchover from main to standby pump

•

•

•

Status display for pumps and frequency converters

–

•

•

Motor Protection

integrated in pump

WSK / SSM, integrated in pump

ETA / PTC / WSK

Graphics display

Menu navigation/ Symbol display

Menu navigation/ Text display

Menu navigation/ Text display

–

•

•

Manual /0 / Auto

Manual / 0 / Auto

Manual / 0 / Auto

9 messages

35 messages

35 messages

•

•

•

Control and signalling functions Remote speed adjustment (control input) Remote setpoint adjustment

Equipment features

User-oriented menu navigation with multi-lingual text display Manual Operation Fault memory Fault-actuated switchover

•

•

•

only time-sensitive pump duty cycling

•

•

–

–

–

prepared

–

for parameterisation of the frequency converter

up to 4 pumps

up to 6 pumps

up to 6 pumps

PID controller

•

•

•

Integrated real-time clock with summer /wintertime switchover

–

•

•

Integrated individual /common operating hours counter

•

•

•

Run-time optimisation on multipump systems

–

•

•

Conductivity tests of the actual value control circuit

•

•

•

Pump kick Run-time optimisation /Pump alteration Proprietary BUS RS 485 Pump duty splitting

• = available, – = not available

394

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-VR, CRn, and CR control devices

Performance features VR-HVAC

CRn

CR

“Mains - Emergency - Operation” service selector switch for maintenance purposes

–

•

•

Night setback to minimum speed or second controlled level by internal time switch

–

•

•

Heating, Air-conditioning, Cooling

Wilo Control Device…

•

•

(with DDC board)

(with DDC board)

–

•

•

Time switch

–

•

•

Switchover to a second setpoint level

–

Remote confirmation of collective fault signal

–

Pilot pump function

Individual run and fault signals for pumps and converters

•

•

(with DDC board)

(with DDC board)

•

•

•

(with Options board)

(with signal board)

(with signal board)

Manual- / Automatic-switchover with external switch

–

Connection option for a repair switch (potential-free contact)

–

•

•

(with control board)

(with control board)

•

•

(with control board)

(with control board)

prepared (RS 232)

–

–

DDG differential-pressure sensor

•

•

•

KTY temperature boards / PT100

–

•

•

TSG temperature sensors

–

•

•

KTY outdoor temperature sensors

–

•

•

PT 100 outdoor temperature sensors

–

– (to be provided by the customer)

– (to be provided by the customer)

PTC fault trip

–

•

•

Control board

–

•

•

•

•

•

more

Potable water circulation

Equipment features (Continued)

Service/Accessories, Systems

Signal board

Solar thermal

Accessories

(Options board) DDC board

–

•

•

Volumetric-flow transmitter (on-site)

–

•

•

for DPM not required on the following series: Stratos-D /-Z/-ZD, TOP-E /-ED, VeroLine-IP-E, VeroTwin-DP-E, CronoLine-IL-E and CronoTwin-DL-E

for DPM not required on the following series: Stratos-D /-Z/-ZD, TOP-E /-ED, VeroLine-IP-E, VeroTwin-DP-E, CronoLine-IL-E and CronoTwin-DL-E

•

DPM (twin-head pump management)

Switchgears and Control Devices Pump Management Systems

Special features

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

395

Switchgears and Control Devices Wilo-VR, CRn, and CR control devices

Control modes Differential pressure – constant ('p-c)

Linearity/hysteresis approx. ± 2 %

Delivery head H [%]

∆p-level = constant

Control range

Power requirement [%]

Flow volume Q [%]

The differential-pressure setpoint set at the CR / CRn unit will be maintained constant over the entire volume flow range. I.e., any reduction of flow volume (Q) due to throttling of the hydraulic regulating devices will in turn decrease the pump performance to match actual system demand by reducing the speed of the pump. In parallel with speed alteration, the power consumption is reduced to below 50 % of the nominal power. The application of differential-pressure control requires a variable flow volume in the system. Peak-load operation, e. g. in conjunction with a twin-head pump, will be effected automatically and load-sensitively by the control system. If the capacity of the controlled base-load pump becomes insufficient to cover the increasing load demand the second pump will automatically be started to operate in parallel to cover the risen demand. The variable speed pump will then be run down until reaching the preset differential-pressure setpoint value. > Required accessory: - DDG differential-pressure sensor

Control / savings range Flow volume Q [%]

Fig.: Pump curve behaviour for stepless constant differential-pressure control ('p-c)

396

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-VR, CRn, and CR control devices

Control modes

DDG

DDG

DDG

*** Power cable min. 3 x 1,5 mm2 *** Sensor cable, shielded 3 x 1,5 mm2 *** Impulse selector cable, shielded 2 x 1,5 mm2 All cables onsite Fixing sundries and cable onsite

DDG transformer

Heating, Air-conditioning, Cooling

Power cable min. 3 x 1,5 mm2

DDG impulse selector

Motor cable, shielded 7 x 1,5 mm2

Cable, shielded 2 x 1,5 mm2

DDG

It is generally recommended to pick off the differential-pressure directly at the pump and to maintain it there at a constant level. An alternative would be to install the signal transmitter in the heating system as a remote signal transmitter in the so-called index circuit of the system (control-range extension). Operation with a remote signal transmitter will partly allow much larger speed reductions and thus pump performance reductions. It is essential in this respect that the selected measuring point be valid for the consumption performance of all the system sections. Where this calculated measuring point in the index circuit may be subject to shifting to other parts of the pipe system, optimisation by means of the Wilo DDG impulse selector is preferable. Measuring points ranging from 2 to 4 can be compared on a continuous basis. Only the lowest measured value forms the basis for the setpoint / actual value comparison by the CR controller.

Potable water circulation

Power cable min. 5 x ... mm2 cross-section according to local regulations

Index circuit evaluation

Solar thermal

> Required accessory: - DDG differential-pressure sensor - Power supply unit DDG (for each DDG) - Impulse selector DDG (2...4 DDG)

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Fig.: Block diagram for impulse-selector operation

Wilo Catalogue A1 - Circulating pumps in glandless design

397

Switchgears and Control Devices Wilo-VR, CRn, and CR control devices

Control modes Differential pressure – variable ('p-v)

100

n=

100

Delivery head H [m]

%

∆p = constant

36 n=

16

n=

60

%

40%

Q [%]

Control range

Power requirement P [%]

100 00%

n=1

When refurbishing or upgrading existing systems it is not always possible to evaluate the point in the circuit which shows the lowest differential pressure. Original installations have been completed years ago and now, after installing thermostatic valves, noise problems have developed. The index circuit of the system is not known or it is not possible to integrate new sensor connections. A control-range extension is nevertheless possible using the 'p-v control mode (recommended for single-pump systems). A processor unit of the control system adapts the differential-pressure setpoint value to a predetermined variable differential-pressure curve by means of setpoint / actual-value comparison. In addition operation, the differential pressure is kept constant at the design level after the first peak-load pump has been cut in. > Required accessory: - DDG differential-pressure sensor

0%

n=6

25

0%

n=4

Control range / savings potential

12 Q [%]

Fig.: Pump curve behaviour for stepless variable differential-pressure control ('p-v)

398

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-VR, CRn, and CR control devices

Control modes

Key: Pu H Pu S QV QT P 1V Flow volume Q [%]

P 1T

= main pump = peak load pump = full-load flow volume = part-load capacity = full-load power consumption = part-load power consumption

Heating, Air-conditioning, Cooling

> Required accessory: - DDG differential-pressure sensor - Volumetric-flow transmitter (on-site)

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Fig.: The pump curve behaviour of a multi-pump system with stepless delivery-superimposed differential pressure control ('p-q)

Potable water circulation

Power requirement P [%]

Δp = constant Δp = deliverysuperimposed

In order to avoid the time and expenditure associated with index-circuit evaluation (extensive and expensive cable routing, amplifiers, etc.), it is possible to superimpose the setpoint differential-pressure value directly with a signal proportional to delivery. Using this method, it is possible even with multi-pump systems to achieve a control-range extension in spite of central measured-value acquisition (differential pressure sensor at the pump). This method requires, in addition to the differential pressure sensor which is to be fitted directly on the pump system, the heating-circuit output or the input of the consumer rail, the on-site provision by the customer of a volumetric-flow transmitter (0/4– 20 mA) to be installed in the system's main feed pipe. The use of 'p-q-control is recommended for such systems whose index circuit or system performance are not known or in such cases where long signal distances cannot be bridged, particularly for such systems where flow volumetric-flow transmitters are already available.

Solar thermal

Delivery head H [%]

Differential pressure – delivery-superimposed ('p-q)

Wilo Catalogue A1 - Circulating pumps in glandless design

399

Switchgears and Control Devices Wilo-VR, CRn, and CR control devices

Control modes Differential pressure – temperature-superimposed ('p-T) The operational performance of the hydraulic system can be further optimised by adapting the differential-pressure setpoint value for pump performance control as a function of a superimposed reference variable (e.g. outdoor temperature). The setpoint differential-pressure value and thus the pump performance is reduced with rising outside temperatures, it will increase with falling outside temperatures.

Differential pressure setpoint p[m]

max.

> Required accessory: - DDG differential-pressure sensor - KTY 10 temperature board or - PT 100 temperature board - Process temperature sensors and outdoor temperature sensors PT 100 or KTY

min.

+ 50

- 20 Temperature T[C]

Fig.: Differential-pressure setpoint variation as a function of temperature

Differential temperature control ('T)

90 T

Temperature T[C]

70

tem

re

ratu

mpe

n te

r Retu

re

atu

per

d Fee

25 20

100 Q [%]

Fig.: Flow volume-rate variation as a function of temperature spread

Heating / air-conditioning systems vary in terms of their cooling / heating requirements with expectable outside temperature fluctuations. A number of installations are based on constant volume circulation without fittings to regulate the flow volume (one-pipe systems, primary circuits, etc.). Moreover, pure throttling or bypass controls are highly uneconomical. Added to this comes the unnecessarily high power consumption (current) to drive the pump during low load periods. Differential-temperature control 'T is one option of maintaining a constant difference between feed and return temperatures as a result of weather- and usage-related temperature spread. The heat flow becomes variable due to the changes in flow rates and the transferred heating/cooling capacity can be controlled independently of feed or return temperatures. Differential-temperature control should for reasons of comprehensibility only be used with individual consumers or with systems with a known control-time constant. > Required accessory: - KTY 10 temperature board or - PT 100 temperature board - Temperature sensor TSG or PT 100 (on-site)

400

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-VR, CRn, and CR control devices

Control modes

Max. boundary

Min. boundary

Outside temperature T A [C]

Delivery head H [%]

max.

n=1

00 %

Con

trol

min. n

= 60

Pump performance diagram Q/H

In the case of pump control as a function of temperature, the control signal (±T) brings about a variation of pump performance, but there is no adaptation by way of feedback and setpoint /actual value comparison of the variation or its results. Fixed motor speeds have been allotted to the pump for certain feed /return temperatures in accordance with an empirically predetermined pump curve. A decreasing feed temperature (+T) or a rising return temperature (-T) will result in a speed reduction and thus in decreasing pump performance input. Temperature control ±T can only be applied to single pump operation. Feed or return temperature-sensitive peak-load operation is technically not feasible.

Potable water circulation

Control range, adjustable from 5°C to 50°C, e.g. 30°C Feed temperature + T [C]

Return temperature –T [C]

Heating curves, basic temperature

Heating, Air-conditioning, Cooling

Temperature control (±T)

> Required accessory: - KTY 10 temperature board or - PT 100 temperature board - Temperature sensor TSG or PT 100 (on-site)

rang e

%

.n=

max

100

%

Pump performance diagram Q/P

Solar thermal

Power consumption P 1 [%]

Flow volume Q [%]

gs

avin

gy s Ener

60 %

Service/Accessories, Systems

.n=

min

Flow volume Q [%]

Switchgears and Control Devices Pump Management Systems

Fig.: System diagram of stepless temperature control

Wilo Catalogue A1 - Circulating pumps in glandless design

401

Switchgears and Control Devices Wilo-VR, CRn, and CR control devices

Control modes

Differential temperature ∆T [°K]

Variable differential temperature ('T-v)

∆T

e tur

ra pe

em

dt

e Fe

re

atu

er mp

e

rn t

u Ret

Outside, process temperature [°C]

Differential temperature – setpoint [°C]

Fig.: Differential temperature as a function of the process- or outdoor temperature

Controller influence positive negative

Tmin

The 'T-v control function is especially suitable for pump performance control in one-pipe systems, district heating, systems with condensing boiler technology as well as cooling systems. The 'T-v control mode ensures that the differential temperature is spread variably as a function of another temperature, e.g. the one outdoors. This allows that only the flow volume required for the heat transfer is circulated. This leads to significant energy savings on the drive side. Furthermore, the return temperature can be dramatically reduced. The broad temperature spread improves the efficiency of boilers or heat exchangers, and return temperature limits, as they are required e.g. in most district heating networks, can be achieved. > Required accessory: - KTY 10 temperature board or - PT 100 temperature board - Temperature sensor TSG or PT 100 (on-site) - Process temperature sensors and outdoor temperature sensors PT 100 or KTY

Tmax

Outside, process temperature [°C] Fig.: Impact on the differential temperature

402

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-VR, CRn, and CR control devices

Control modes

Heating, Air-conditioning, Cooling

Constant flow volume control Q-c

Qmin

Qmax

Delivery rate Q [m³]

The flow volume which is set at the CR unit is kept constant. If the flow volume Q decreases, the speed of the pump system is increased until the set flow volume is covered again. If the flow volume increases, the speed is reduced so that only the required rate is delivered. Fig.: Principle of the constant flow volume control

Potable water circulation

Qset

> Examples for the application of flow rate controls: - Mixing of chemically different well waters in an elevated tank for achieving a constant water quality - Delivery of cold and cooling water as a function of the connected cooling towers or consumers - Mixing diverse sewage (municipal and industrial) for achieving a defined untreated sewage composition, adapted to the sewage treatment in a sewage treatment plant - Proportioning of chemicals in chemical and environmental engineering - Agricultural irrigation > Required accessory: - Flow rate meter on-site (Signal 0/2 - 10 V or 0/4 - 20 mA , connection to “transmitter 1” input of the CR / CRn) - Monitoring of limiting values is to be realised on-site (system protection)

Solar thermal

Delivery head H [m]

The Q-c control function is sensibly applied in such cases where a constant, determinable flow volume is to be delivered. Such cases are for example cooling systems, cooling towers, test stands or systems for water supply, wastewater treatment and sewage disposal. Flow rates of 2–2.000 m³ / h can be controlled.

Pipe network parabola Set point level

Pump 1

Pump 2

Switch-on pressure level peak-load pump p On

Pump 3

Flow rate Q

The constant pressure (p-c) control mode is suitable for utilisation in conjunction with open pipe systems, e.g. water supply and pressure booster applications. pump performance is adapted according to water demand (pressure-sensitive) along a setpoint level. Multi pump operation features demand-sensitive On/Off control of base- and peak-load pumps. Problems of pressure surging originating from hunting between stop and start are fully eliminated. In a pressure boosting system, the baseload pump is shut down by the CR controller at Q = 0.

Switchgears and Control Devices Pump Management Systems

Delivery head

H [m ]

Switch-off pressure level peak-load pump p Off

Service/Accessories, Systems

Pressure – constant (p-c)

Fig.: Constant pressure control (p-c) depicted using a 3-pump system as an example

Wilo Catalogue A1 - Circulating pumps in glandless design

403

Switchgears and Control Devices Wilo-VR control devices

Series description Wilo-VR-HVAC Wilo-VR-HVAC-Systems

Series description WiloVR-HVAC

Digitally controlled, stepless variable-control system for electronically controlled glandless and glanded pumps of the Stratos, TOP-E, VeroLine-IP-E and CronoLine-IL-E series, for setting up single- and multi-pump systems.

Typical fields of application of the Wilo-VR-HVAC-System is water circulation in heating, ventilation, cooling and air-conditioning systems of larger buildings like hospitals, hotels, schools, department stores, industry systems, residential, commercial and public buildings. Most advanced pump technology and digital control electronics realise all demands of the Wilo-VR-HVAC-System for new installations and refits: - For all glandless and glanded pumps with integrated power electronics up to P2 = 22 kW rated power. - For pump splitting with up to 4 units (to utilise the lower-power individual units in low-load operation). - Avoiding flow or cavitation noise. - Reduction of operating costs thanks to energy savings. Principle of operation The control device is responsible for controlling and regulating circulating pumps with electronic control or integrated pump performance electronics. The differential-pressure of a system is controlled as a function of the load with signal transmitters. The controller affects the frequency converter which has an impact on the pump speed. A modification of the speed changes the delivery head and thus the power output of the single pumps. Depending on load-demand, pumps are activated or deactivated. The control device can control up to 4 pumps.

Stepless speed control An electronic differential-pressure sensor Wilo-DDG delivers the actual differential-pressure value as 4-20 ma current signal. Then the controller maintains the differential-pressure on a constant level by means of a setpoint / actual value comparison. If there is no “External Off”-signal and no fault, at least pump is running. The pump speed here depends on the load. If the required output cannot be covered by this pump (base-load pump), another pump is activated,the speed of which is then, corresponding to the load consumption, controlled to the pressure setpoint. Pumps, which have been running already, keep operating at max. speed (peak-load pumps). If demand decreases to such an extent that the controlling pump runs in its lowest performance range and is not needed to cover demand, this pump will be deactivated and the control function is assigned to another pump which has previously been working at max. speed. The control modes 'p-c and 'p-v can be preselected in the menu, only the first pump is controlled in 'p-v mode, and if more pumps are activated, these will be controlled to the 'p-c curve. Control modes The following control modes can be preselected on the Wilo-VRHVAC-System for electronic performance control: - For variable-delivery systems (e.g. heating systems with thermostatic valves): - Constant differential-pressure control ('p-c) - Variable differential-pressure control ('p-v) Control and signalling functions The Wilo-VR-HVAC-System has at its disposal an extensive range of control inputs/outputs as standard for incorporation in external monitoring units to be provided by the customer: - Analogue output 'pout (0 - 10 VDC) for displaying the actual value of the differential-pressure sensor - On/ / Off control by external potential-free contact - Collective fault signal SSM as potential-free switchover contact - Collective run signal SBM as potential-free switchover contact - Individual fault signal ESM for each pump as potential-free switchover contact (optional) - Individual run signal EBM as potential-free switchover contact (optional)

Equipment features - PID controller - Lockable main switch - Graphics LC display for displaying all values and operating states - Red button technology (1-button operation) - LEDs for displaying operational readiness, operating pump(s), faulty pump(s) - Circuit-breakers and output terminals for power supply of pump(s) - Integrated signal board (Option) - Automatic pump alteration - Emergency operation as an option - Selection of a standby pump

404

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-VR control devices

Series description Wilo-VR-HVAC

8.5

400 x 300 x120

9.0

VR-HVAC 3x0.37 WA

400 x 300 x120

9.5

VR-HVAC 4x0.37 WA

400 x 300 x120

10.0

VR-HVAC 1x0.55 WA

400 x 300 x120

8.5

VR-HVAC 2x0.55 WA

400 x 300 x120

9.0

VR-HVAC 3x0.55 WA

400 x 300 x120

9.5

VR-HVAC 4x0.55 WA

400 x 300 x120

10.0

VR-HVAC 1x0.75 WA

400 x 300 x120

8.5

VR-HVAC 2x0.75 WA

400 x 300 x120

9.0

VR-HVAC 3x0.75 WA

400 x 300 x120

9.5

VR-HVAC 4x0.75 WA

400 x 300 x120

10.0

VR-HVAC 1x1.1 WA

400 x 300 x120

8.5

VR-HVAC 2x1.1 WA

400 x 300 x120

9.0

VR-HVAC 3x1.1 WA

400 x 300 x120

9.5

VR-HVAC 4x1.1 WA

400 x 300 x120

10.0

VR-HVAC 1x1.5 WA

400 x 300 x120

8.5

VR-HVAC 2x1.5 WA

400 x 300 x120

9.0

VR-HVAC 3x1.5 WA

400 x 300 x120

9.5

VR-HVAC 4x1.5 WA

400 x 300 x120

10.0

VR-HVAC 1x2.2 WA

400 x 300 x120

8.5

VR-HVAC 2x2.2 WA

400 x 300 x120

9.0

VR-HVAC 3x2.2 WA

400 x 300 x120

9.5

VR-HVAC 4x2.2 WA

400 x 300 x120

10.0

VR-HVAC 1x3.0 WA

400 x 300 x120

8.5

VR-HVAC 2x3.0 WA

400 x 300 x120

9.0

VR-HVAC 3x3.0 WA

400 x 300 x120

9.5

VR-HVAC 4x3.0 WA

400 x 300 x120

10.0

VR-HVAC 1x4.0 WA

400 x 300 x120

8.5

VR-HVAC 2x4.0 WA

400 x 300 x120

9.0

VR-HVAC 3x4.0 WA

400 x 300 x120

9.5

VR-HVAC 4x4.0 WA

400 x 300 x120

10.0

VR-HVAC 1x5.5 WA

400 x 300 x120

8.5

VR-HVAC 2x5.5 WA

400 x 300 x120

9.0

VR-HVAC 3x5.5 WA

400 x 300 x120

9.5

VR-HVAC 4x5.5 WA

400 x 300 x120

10.0

VR-HVAC 1x7.5 WA

400 x 300 x120

8.5

VR-HVAC 2x7.5 WA

400 x 300 x120

9.0

VR-HVAC 3x7.5 WA

400 x 400 x120

11.5

VR-HVAC 4x7.5 WA

400 x 400 x120

12.0

VR-HVAC 1x11. WA

400 x 400 x120

10.5

VR-HVAC 2x11. WA

400 x 400 x120

11.0

VR-HVAC 3x11. WA

600 x 600 x250

34.5

VR-HVAC 4x11. WA

600 x 600 x250

35.0

VR-HVAC 1x15 WA

400 x 400 x120

10.5

Wilo Catalogue A1 - Circulating pumps in glandless design

Potable water circulation

400 x 300 x120

VR-HVAC 2x0.37 WA

Solar thermal

VR-HVAC 1x0.37 WA

Service/Accessories, Systems

Weight (without packaging) [kg]

Switchgears and Control Devices Pump Management Systems

Dimensions (W x H x D) [mm]

Switch cabinet

Heating, Air-conditioning, Cooling

Dimensions, Weights Wilo-VR-HVAC

405

Switchgears and Control Devices Wilo-VR control devices

Series description Wilo-VR-HVAC Dimensions, Weights Wilo-VR-HVAC Dimensions (W x H x D) [mm]

Weight (without packaging) [kg]

VR-HVAC 2x15 WA

400 x 400 x120

11.0

VR-HVAC 3x15 WA

600 x 600 x250

35.0

VR-HVAC 4x15 WA

600 x 600 x250

35.5

VR-HVAC 1x18.5 WA

400 x 400 x120

10.5

VR-HVAC 2x18.5 WA

400 x 400 x120

11.0

VR-HVAC 3x18.5 WA

600 x 600 x250

35.0

VR-HVAC 4x18.5 WA

600 x 600 x250

35.5

VR-HVAC 1x22 WA

400 x 400 x120

10.5

VR-HVAC 2x22 WA

400 x 400 x120

11.0

VR-HVAC 3x22 WA

600 x 600 x250

35.5

VR-HVAC 4x22 WA

600 x 600 x250

36.0

Switch cabinet

406

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-VR control devices

Terminal Diagrams Wilo-VR-HVAC

L1 N PE L1 N PE

Sensor

Ext. OFF

SBM

2...

4

Sensor

SSM

SBM

1

2...

4

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

1

4

0...10 V

0...10 V SSM

2...

IN

1

4

Potable water circulation

Ext. OFF

2...

IN

+24 V

1

SSM

W PE

+24 V

V

SSM

L1 L2 L3 PE U

Terminal diagram VR-HVAC 1~230 V Heating, Air-conditioning, Cooling

Terminal diagram VR-HVAC 3~400 V

Wilo Catalogue A1 - Circulating pumps in glandless design

407

Switchgears and Control Devices Wilo-CRn and CR control devices

Series description Wilo-CRn, Wilo-CR Wilo-CRn and CR control devices Series description WiloCRn, WiloCR

Wilo-CR-Systems Digitally controlled, stepless Comfort-control systems for glandless and glanded pumps of all makes, single and multi-pump systems. CR version for conventional pumps with fixed speed. CRn version for stepless electronically controlled pumps or pumps with integrated frequency converter.

Outside temperature sensor

Feed Feed sensor 6 Ext. off SSM 0-10 Volt

Mains supply connection

Mains supply connection

Sensor connection

DDG - or

Return

TSG

Return sensor

Mains connection Motor connection

Fig.: System design, example of a one-pipe heating system with differential temperature control

Fig.: Wilo-CR-System for heating/air-conditioning

Mains connection

Fig.: Wilo-CR-System for pressure boosting

Typical fields of application of the Wilo-CR-Systems are water circulation, water supply (e.g. pressure boosting) and disposal in residential, commercial and public buildings, hotels, hospitals, department stores and industrial buildings. Most advanced digital control electronics realise all demands of the Wilo-CR-Systems for new installations and refits: - CR version for all glandless and glanded pumps with three-phase AC motors with rated power of up to P2 = 30kW (higher output ratings and other voltages on request) - CRn version performance-dependent via analogue control signals 0/2 – 10 V or 0/4 – 20 mA - for pump splitting with up to 6 units (to utilise the lower-power individual units in low-load operation)

408

- Avoidance of flow or cavitation noise - Lower operating costs due to energy savings - Speed control range between 100% and 40% of rated motor speed. Principle of operation The Wilo-CR-Systems offer stepless electronic power adjustment of pump performance to meet the continuously varying hydraulic conditions in a pipe installation as a function of the control variables of pressure (p), volumetric flow (Q), temperature (T). The control system with microprocessor-guided digital control and CAN-bus technology ensures top performance and safe operation of the entire pump system. Equipment features - PID controller - Integrated real-time clock with summertime- / wintertime switchover - Integrated individual / common operating hours counter - Run-time optimisation on multi-pump systems - Full motor protection due to connection of WSK and PTC (on CR version) - Motor protection due to connection of WSK and SSM (on CRn version) - Alphanumeric LCD display (4-line) with backlighting - Status display for drives (e.g. pumps and frequency converters) - User-orientated menu navigation with multi-lingual text display - Data logging and detailed operating data display - Defined display of fault signals and history memory - Monitoring of wire failures on the actual value and transmitter control circuits - High reliability due to most up-to-date CAN-bus technology.

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-CRn and CR control devices

Series description Wilo-CRn, Wilo-CR

User-friendly regulation technology

1,1

Maximum rated motor output P2 of pump to be controlled in kW

2

Heating, Air-conditioning, Cooling

CR

Number of pumps to be controlled (1–6 pumps) Device version

WA

WA = wall-mounted installation IP 42 (IP 54 on request) SG = floor model IP 42 (IP 54 on request) SE = control-panel installation

Type Key CRn control device (Example CRn 1-2 TP WA) CRn

User-friendly regulation technology new

1-2

Number of connectable pumps: 1–2 3–4 5–6

TP, TK

Potable water circulation

Control modes The following control modes can be preselected for electronic pump performance control when using the Comfort controller of the WiloCR-Systems. • For variable-delivery systems (e.g. heating systems with thermostatic valves): - Constant differential-pressure control ('p-c) - Variable differential-pressure control ('p-v) - Variable-delivery differential-pressure control ('p-q) - Temperature-superimposed differential-pressure control ('p-T) - Constant pressure control (p-c) for pressure boosting systems - Constant flow rate control (Q-c) • For constant-delivery systems (e.g. cooling systems with heat exchangers): - Differential temperature control ('T) - Process-temperature control (±T) - Variable temperature control ('T-v)

Type key CR control device (Example CR 1.1 2 WA)

Control mode: T = Temperature P = Sensor PT100 K = Sensor KTY Device version

WA

WA = wall-mounted installation IP 42 (IP 54 on request) SE = control-panel installation Solar thermal

Stepless speed control Stepless speed control must be regarded as the ideal solution to the problem of achieving %100 harmonious matching of pump performance to the actual operating states of the system. Unfortunately, its particular inherent capability of reducing the speed right down to a very low level – about 10–20% residual speed – cannot be realised in practice in heating applications. Speed reductions in the range below 60% residual speed and the resulting drop in delivery head (delivery head as a quadratic function of speed) may result in malfunctions and sometimes to a breakdown in water distribution. In this case, the 'p measuring point must be installed in the so-called index circuit of the system, i.e. line or consumer with the greatest pressure losses. Extremely low speeds below 40% rated motor speed can also lead to thermal and mechanical overloading of the electric motors.

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Control and signalling functions The Wilo-CR-Systems have at their disposal an extensive range of control inputs/outputs as standard equipment for incorporation in external monitoring units to be provided by the customer: - Remote setpoint adjustment (0 – 10 V/10– 20 mA) can be preselected - On- / Off control by external potential-free contact - Freeze-up protection by external potential-free contact (applicable only in conjunction with heating / air-conditioning) via digital input - Low-water cut-out by external potential-free contact (only for pressure boosting) via digital input - Collective fault/run signal as potential-free switchover contacts - “Mains – Emergency – Operation” service selector switch for maintenance personnel - Switchover to a second setpoint level The following optional control inputs and outputs are available (only in conjunction with accessory boards): - Remote confirmation of collective fault signal (in connection with DDC board) - Switchover in manual control mode (in connection with DDC board) - Individual run and fault signals for pumps and converters (in connection with signal board) - Manual / automatic-switchover (in conjunction with control board) - Connection for repair switch with potential-free contact (in conjunction with control board)

409

Switchgears and Control Devices Wilo-CRn and CR control devices

Technical Data Wilo-CRn, Wilo-CR Electrical data Wilo-CR-System Main functions Automatic, load-sensitive, stepless speed control of glanded and glandless pumps with three-phase AC motors. For heating /air-conditioning as a function of differential-pressure 'p, feed / return temperature (±T) or differential temperature ('T) including free adjustment of the duty point by means of precorrection of full-load pump performance. For pressure boosting as a function of pressure (p).

Device version - Wall-mounted installation (WA) obtainable only up to 4 kW - Floor models (SG) obtainable starting at 5.5 kW - Control-panel installation (SE)

Connection data Device classification: Maximum rated motor power P2 [kW] 3~400 V/ 50 Hz / 60 Hz

1.1

2.2

3.0

4.0

5.5

Maximum output current I [A]

2.8

5.6

7.6

9.7

13.0

7.5

11.0

15.0

22.0

30.0

16.0

24.0

32.0

44.0

61.0

Power factor cos M

> 0,9

Efficiency:

> 0,93 > 0,85

– at Pmax – in permitted partial-load range

Electrical connection Output voltage [V] Output frequency [Hz]

3~400 V/ N / 50 Hz / 60 Hz 3 x 130 V –400 V (10 Hz) 12 Hz – 50 Hz / 60 Hz

Control range (% nominal motor speed)

40% – 100%

Permitted ambient temperature

0°C to +40°C

Electrical data Wilo-CRn-System Main functions Automatic, load-sensitive, stepless speed control of glanded and glandless pumps with integrated or external frequency converter. For heating/air-conditioning as a function of differential pressure ('p), feed /return temperature (±T) or differential temperature ('T) including free adjustment of the duty point by means of precorrection of full-load pump performance.

Device version - Wall-mounted installation (WA) - Control-panel installation (SE)

Connection data Electrical connection

410

1~230 V (grounding plug) / N / 50 Hz /60 Hz power connection of the pumps on-site

Output signals

0/2 – 10 V 0/4 – 20 mA

Permitted ambient temperature

0°C to +40°C

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-CRn and CR control devices

Technical Data Wilo-CRn, Wilo-CR

Switchgear and control functions available for remote control - Remote setpoint adjustment 0/2 – 10 V or 0/4 – 20 mA (For connection details, see Terminal diagram CR / CRn System base board) - Overriding On/Off control by switch provided by customer (For connection details, see Terminal diagram CR / CRn System base board) - Standby control operation with test run every 24 hours with auxiliary DDC board (For connection details, see Terminal diagram DDC board) - Night setback to Min. speed or second controlled level - Peak-duty pump(s) cut-in and pump duty cycling - Switchover to manual control mode - Remote speed adjustment - Remote confirmation of collective fault signal

Heating, Air-conditioning, Cooling

Switchgear and control functions local and/or internal - Mains – 0 – Auto manual switchover - Fault-actuated switchover from ‘frequency converter’ to ‘mains’ - Fault-actuated switchover from main to standby pump - Peak-load cut-in for differential pressure 'p, pressure p - or differential temperature 'T - Collective run/fault signals For connection details, see Terminal diagram, CR/CRn System base board - Pump alteration every 24 hours - Time-sensitive switchover to minimum speed or second controlled level

with auxiliary control board (For connection details, see Terminal diagram control board) - Mains/Automatic operating mode switchover - Isolating individual pumps for repairs

Control functions for Wilo-CR / CRn Systems Control functions for single-head pumps and multi-pump systems (heating / air-conditioning) Flow volume constant Q-c - Differential temperature variable 'T-v - Differential pressure constant 'p-c - Differential temperature 'T - Differential pressure, delivery-superimposed 'p-q - 'T outdoor-temperature-superimposed 'T-TA - Differential pressure, temperature-superimposed 'p-T - Manual control mode DDC

Potable water circulation

Switchgear and control functions with Wilo-CR/CRn Systems

Control functions for single-head pumps (heating / air-conditioning) - Differential pressure variable 'p-v - Process temperature ±T Control functions for single-head pumps and multi-pump systems (pressure boosting) - Constant pressure p-c - Flow volume constant Q-c - Flow volume constant Q-c

Solar thermal

Accessories for Wilo-CR/CRn Systems Accessories Sensor/transmitter

Differential pressure sensor DDG (4 – 20 mA) (observe measuring range)

Terminal diagram: Base board CR / CRn System Terminal diagram: KTY 10 temperature board

Temperature board KTY 10: Heating systems with big differentials (T max: +140 °C, 'T min t 10 K, 'T max: 100 K), 2 temperature transmitter TSG included in scope of delivery

Terminal diagram: KTY 10 temperature board

Temperature board PT 100: Cooling / air-conditioning systems with small differentials (T max: +140 °C, 'T min t 5 K, 'T max: 100 K)

Terminal diagram: PT 100 temperature board

Control board

Shutdown of each pump (up to 2 pumps) by repair switch on-site and remote adjustment of operating mode (Mains / Automatic) for each pump (up to 2 pcs.) 3 control boards are required for 6 pumps

Terminal diagram: Control board

DDC board

Load adjustment of the pump system (setpoint-actual value comparison) by external controller, pump activation and deactivation, pump duty cycling, setpoint switchover, switchover to manual control mode and confirmation of the collective fault signal by external potential-free contact

Terminal diagram: DDC board

Signal board 1 – 2

Potential-free individual operation / Individual fault signal for the pumps 1 – 2 Terminal diagram: and frequency converter, status signals to the digital inputs DIG2 or DIG3 Signal board 1-2 (e.g. low water, antifreeze protection), speed-actual value or transmitter-actual value (can be preselected)

Temperature board Automatic, stepless speed control as a function of feed or return temperature or as a function of the difference between feed and return temperatures

Signal board 3 – 6

Potential-free individual operation / Individual fault signal for the pumps 3 – 6

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

TSG temperature signal transmitter (included in the scope of delivery of the temperature board)

Service/Accessories, Systems

Outdoor temperature sensor KTY or PT 100

Terminal diagram: Signal board 3-6

411

Switchgears and Control Devices Wilo-CRn and CR control devices

Technical Data Wilo-CRn, Wilo-CR Dimensions and Weights Wilo-CR-System Rated power p2

Number of pumps

B

WA / SG

1–4-fold

620

770

265

50

550

730

190

30

5–6-fold

780

770

315

70

704

730

200

45

1–2-fold

600

1900

415

195

499

1696

210

95

3–4-fold

800

1900

415

205

699

1696

210

105

5–6-fold

1000

1900

415

215

899

1696

210

115

1–2-fold

800

1900

515

270

699

1696

310

140

3–4-fold

1200

1900

515

350

1099

1696

310

160 175

[kW] 1.1 – 2.2 – 3.0 – 4.0

5.5 – 7.5

11.0 – 15.0 – 22.0 11.0 – 15.0 22

Weight

B

[kg]

H

Rec. inst. depth

[mm]

Weight [kg]

5–6-fold

1200

1900

515

365

1099

1696

310

5–6-fold1)

1200

1900

515

–

1099

1696

310

–

600

1900

515

520

499

1696

310

230

1–2-fold

1200

1900

515

390

1099

1696

310

200

3–4-fold1)

1200

1900

515

–

1099

1696

310

–

600

1900

515

560

499

1696

310

270

1200

1900

515

–

1099

1696

310

–

1200

1900

515

640

1099

1696

310

320

–

–

–

–

186

138

82

–

B

H

5–6-fold1)

1)

SE T

[mm]

30

Cut-out dimension CR controller and operating unit

H

–

Control system consists of 2 switch cabinets.

Dimensions and Weights Wilo-CRn-System Temperature sensor Number of pumps

WA B

H

SE T

Weight

[mm]

412

[kg]

T

[mm]

Weight [kg]

PT 100

1–2

400

400

200

12.5

360

380

120

5.0

PT 100

3–4

400

400

200

12.5

360

380

120

5.0

KTY

1–2

400

400

200

13.0

360

380

120

5.5

KTY

3–4

400

400

200

13.0

360

380

120

5.5

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-CRn- and CR control devices

Terminal Diagrams Wilo-CRn, Wilo-CR

MPI

Ext. off 15 16

WM 1718

Bridge or Water levelreglulator or Frostguard or

MPI

J

Signal Earth Sensor Shield

Actual value Earth Sensor Shield

P

Ext. off

Electrode relais

Terminal diagram drives CR System (P2 d 4 kW) X4 10 11 12 13 14

SBM 22 23 24

SSM

SBM

Pot.-free messages

Earth Off On

External setpoint or actual value 2

1 2 3 DDG

SSM 19 20 21

Potable water circulation

Analog IN 1 12 13 14

Terminal diagram drives CR System (P2 t 5.5 kW)

X5 15 16 17 18 19 X1 PE PE 1 2 3

U V W

Bridge or thermistor or

U V W

WSK

WSK Pump 2/4/6

PE

PE 4 5 6 PE

102 U1 V1 W1

3 ~

Pump 1...6 P = ...kW I = ...A

W2 U2 V2

X2 1 2 Bridge or Thermistor or WSK

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Pump 1/3/5

Bridge or thermistor or

Solar thermal

Sensor X1 9 10 11

Heating, Air-conditioning, Cooling

Terminal diagram, CR System base board

Wilo Catalogue A1 - Circulating pumps in glandless design

413

Switchgears and Control Devices Wilo-CRn- and CR control devices

Terminal Diagrams Wilo-CRn, Wilo-CR Terminal diagram base board CRn System (for pump drives 1~230 V) CR-IPG X3 / X4 CR-IPE X1 / X2

Setpoint 1) + -

On

Pump 1...4 P = ...kW I = ...A

open or

In 0.......10V

Start relay

TOP-E or

Bridge or

Stratos

SSM Pump or

0.......10V

M 1 ~

SSM

WSK or L N PE Pot.-free NC contact

On-site power supply

1) Required for Stratos IF-Modul with 0...10 V input

(IF-Modul Stratos SBM, Stratos Ext. Min, Stratos Ext. Aus)

Terminal diagram expansion board CRn System (for pump drives 3~400 V) CR-IPG X3 / X4 CR-IPE X1 / X2

or Pump 1...6 P = ...kW I = ...A

M 3~

On

Setpoint + -

open or

Start relay or

Setpoint inputs of the pump, see table

SSM

Bridge or SSM Pump or

WSK or L1 L2 L3 PE On-site power supply

414

Star-delta starter

Pot.-free NC contact

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-CRn- and CR control devices

Terminal Diagrams Wilo-CRn, Wilo-CR Wilo-CRn-System, allocation of setpoint outlets: 1. at the control device CRn/2. at the pump to be regulated 1. Setpoint outlets CRn: +

Heating, Air-conditioning, Cooling

Analogue control signal

Pump type

-

0 - 10 V

2

4 GND

IL-E...BF R1 (starting with date of manufacture 08/2002 to 02/2003)

0 – 20 mA

2

4 GND

IL-E...BF R1(starting with date of manufacture 03/2003)

0 - 10 V

2

7 GND

IL-E...BF R1(starting with date of manufacture 03/2003)

0 – 20 mA

2

7 GND

(starting with date of manufacture 01/2003)

0 - 10 V

1 (0 - 10 V)

2 (GND)

IL-E... R1

(starting with date of manufacture 01/2003)

0 – 20 mA

4 – 20 mA

2 (GND)

IP-E

0 - 10 V

1

2

IP-E

4 – 20 mA

1

2

Service/Accessories, Systems

Solar thermal

IL-E... R1

Potable water circulation

2. Setpoint inputs pump: IL-E...BF R1 (starting with date of manufacture 08/2002 to 02/2003)

Switchgears and Control Devices Pump Management Systems

Terminal Diagrams Wilo-CRn, Wilo-CR

Wilo Catalogue A1 - Circulating pumps in glandless design

415

Switchgears and Control Devices Wilo-VR, CRn and CR control devices

Signal Transmitters and Accessories Wilo-DDG signal transmitter

Top view

DDG 10 to 100 (DDG 2 without illustration)

(Dimensions in mm), Fixing sundries provided by customer

DDG impulse amplifier

Wall-mounted signal transmitter installation for differential pressure-sensitive stepless speed control. With built-in pressure-surge throttlers, 2 DIN 3862, 6 mm diameter. cutting-ring unions, 5 m connection cable to the switchgear1) (3 x 0.75 mm2), 2 pcs. angle cutting-ring unions R 1/8x ø 6 mm. > Connection data Max. supply voltage: 15 – 30 VDC Current output: 4 – 20 mA Max. load resistance: 500 : Pressure measuring ranges:2) 3) DDG 2: 0 to 0.2 bar DDG 10: 0 to 1.0 bar DDG 20: 0 to 2.0 bar DDG 40: 0 to 4.0 bar DDG 60: 0 to 6.0 bar DDG 100: 0 to 10.0 bar

> Technical data Power consumption: Protection class: Max. pressure rating: Fluid temperature: Ambient temp.:

1.5 W IP 54 25 bar 0 °C to + 70 °C 0 °C to +40 °C

1) Greater distances to be extended by customer up to 25 m: 3 x 0.75 mm2, shielded up to 250 m: 3 x 1.5 mm2, shielded 2) Other pressure measuring ranges on request 3) Selection of pressure measuring range to suit pump performance point

Terminal diagram max. 250 m (2 x 1,5 mm2) +

1 2 3 Wilosignal transmitter DDG

max. 750 m (2 x 1,5 mm2)

4> 2

4-20 mA - 7 9

+ 24V= ~

+

4-20 mA 1 10

+ 1 + 2

CR

230V 50Hz Measuring transformer DDG Transformer DDG

230V 50Hz

(Dimensions in mm), Fixing sundries provided by customer

416

Wall-mounted impulse amplifier (measuring transducer) installation for amplifying signals from the Wilo-DDG signal transmitter for cable lengths in excess of 250 m. Delivery including DDG power supply unit. > Connection data Operating voltage: 230 V/50 Hz Current input/output: 0 – 20 mA Max. fuse size: 10 A Max. input resistance: 50 : Max. load resistance: d 600 :

> Technical Data Maximum power consumption: 5 VA Protection class: IP 54 Ambient temp.: 0°C to +40°C > Signal cables: Input: 2 x 1.5 mm2, 250 m max. length, shielded Output: 2 x 1.5 mm2, 750 m max. length, shielded

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-VR, CRn and CR control devices

Signal Transmitters and Accessories

Impulse selector (evaluator) for controlpanel installation (rail mounting) for signal selection for two to four DDG measuring points. > Connection data Operating voltage: 230 V/ 50 Hz Current input (2 to 4 x): 0 – 20 mA Current output: 0 – 20 mA Max. fuse size: 10 A Max. input resistance: 50 : Max. load resistance: d 1000 :

Heating, Air-conditioning, Cooling

DDG impulse selector > Technical Data Max. power consumption: 8 VA Protection class:I IP 00 Ambient temp.: 0°C to +40°C > Signal cables: Per input: 2 x 1.5 mm2, 250 m max. length, shielded Per output: 2 x 1.5 mm2, 750 m max. length, shielded

Wall-mounted power supply unit installation for supplying power to the DDG signal transmitter in conjunction with the DDG impulse selector.

Fixing sundries provided by customer

> Connection data Operating voltage: Output voltage: Output current:

> Technical Data Protection class: Ambient temp.:

IP 54 0°C to +40°C

> Technical Data Protection class: Temp. range:

IP 43 0°C to + 150°C

Potable water circulation

DDG power supply unit

230 V/ 50 Hz 24 V DC 0 – 20 mA

15

Pipe-attached contact temperature sensor. Included in scope of delivery with KTY 10 temperature board. With 2 pcs. spring fasteners for attachment to pipes up to DN 100, 1 tube thermolube, 5 m connection cable to the switchgear1) (2 x 0.75 mm2, shielded).

1)

Greater distances to be extended by customer up to 25 m: 3 x 0.75 mm2, shielded up to 100 m: 3 x 1.50 mm2, shielded up to 250 m: 3 x 2.50 mm2, shielded

Switchgears and Control Devices Pump Management Systems

> Connection data KTY 10 PTC thermistor - at +25°C: 2 k: - at +90°C: 3.09 k: Max. current: 2 mA

Service/Accessories, Systems

70

Solar thermal

TSG signal transmitter

Wilo Catalogue A1 - Circulating pumps in glandless design

417

Switchgears and Control Devices Wilo-VR, CRn and CR control devices

Signal Transmitters and Accessories Outdoor temperature sensor KTY/ PT 35

Transmitter for wall mounting for outdoor temperature indication.

> Technical Data Protection class: Temp. range:

IP 65 –25 °C to +80 °C

> Required accessory: - Connection line (on-site) up to 25 m: 3 x 0.75 mm2, shielded up to 100 m: 3 x 1.50 mm2, shielded up to 250 m: 3 x 2.50 mm2, shielded

65

53

65

38

4,2

M16 50

KTY 10 temperature board

T (return) T (external)

+ 1

+ 3

+ 5

6

External temperature

4

Return temperature

2

Feed temperature

X3

T (feed)

Terminal diagram, KTY 10 temperature board

Additional board for upgrading Wilo-CRSystem switchgear series for utilisation of the control modes: - Differential temperature control ('T) - Feed / return temperature control (±T) - Differential pressure – temperature-superimposed ('p-T) > Design 3 analogue inputs for TSG temperature sensors: - Feed temperature (+T) - Return temperature (-T) - Temperature reference value (T) Fixation material, CAN bus cable and 2 pcs. TSG temperature signal transmitters are included in the scope of delivery.

> Technical Data Measuring range: ±T: - 20 ... +150 °C 'T: t 10 K Resolution: 10 bits Accuracy: 0.2% of upper limit + transmitter tolerance Ambient temperature: 0 °C to +40 °C Dimensions: 100 mm x 120 mm Weight: about 0.5 kg

Additional board for upgrading Wilo-CRSystem switchgear series for utilisation of the control modes: - Differential temperature control ('T) - Feed / return temperature control (±T) - Differential pressure – temperature-superimposed ('p-T) > Design 3 Analogue inputs for PT temperature sensors 100 in 2-/ 3- and 4-conductor technology to be provided on-site by the customer: - Feed temperature (+T) - Return temperature (-T) - Temperature reference value (T) Fixing sundries and CAN-bus cable are included in the scope of delivery.

> Technical Data Measuring range: ±T: - 20 ... +150 °C 'T: t5 K Accuracy: ± 2 K (in reference to standard values as per DIN IEC 751 ) + transmitter tolerance Ambient temperature: 0 °C to +40 °C Dimensions: 100 mm x 120 mm Weight: about 0.5 kg

T (return) + 4 5 6

T (process) + 7 8 9

External temperature

Feed temperature

T (feed) + X3 1 2 3

Return temperature

PT 100 temperature board

Two-wire circuit

Three-wire circuit

Terminal diagram, PT 100 temperature board

418

Subject to change without prior notice 09/2006 WILO AG

Switchgears and Control Devices Wilo-VR, CRn and CR control devices

Signal Transmitters and Accessories

SLZU

SLAB

PT

SW 1/2

X3 1 2

3 4

5 6

7 8

9 10

Peak-load deactivation

Pump Duty Cycling

Setpoint changeover

External fault confirmation

I U 0/4… 0… 20 mA 10 V

External Param. Analogue Quit 2 IN 2

Analogue, external

Change of parameter record

Peak-load cut-in

In – + 11 12 13 14 15

Terminal diagram, DDC board

> Technical Data Analogue input:

Additional board for upgrading Wilo-CRSystem switchgear series for Manual – 0 – Automatic operating-mode selection for max. 2 pumps (e.g.: 5-pump system will require 3 pcs. control boards). Switchover for each pump individually by potential-free control switches provided by customer.

> Technical Data Selector switch:

Measuring range:

Input resistance: Resolution: Accuracy:

Heating, Air-conditioning, Cooling

DIG.3

S1

Additional board for upgrading Wilo-CRSystem switchgear series for remote control by external monitoring units (e.g. BA or DDC substation). > Design 1 analogue input for external manipulated variable (speed adjustment during DDC operation) 8 digital inputs for connecting external potential-free pushbuttons for - Peak-load cut-in - Peak-load deactivation - Pump duty cycling - Setpoint switchover - Confirmation of the collective fault signal - Parameter-record switchover - Control input 0/ 2 -10 V or 0 / 4 - 20 mA - Signal input DIG 3 Fixing sundries and CAN-bus cable are included in the scope of delivery.

manipulated variable 0 - 10 V, 0 / 4 - 20 mA ( min.- max. speed) 10 k: or50: 10 bits 0.2% of upper limit + transmitter tolerance

Digital inputs: Input level: 24 VDC / 1 mA Dielectric strength: 250 VAC Max. cable length: 100 m Terminal cross-sections:1.5 mm2 Ambient temp.: 0 °C to +40 °C Dimensions: 100 mm x 120 mm Weight: about 0.5 kg

Potable water circulation

Res.2

16 17 18 19

DDC board

Control board

Pump 2/4/6

Terminal diagram, control board

Wilo Catalogue A1 - Circulating pumps in glandless design

Input level: Voltage resistance: Max. cable length: Terminal cross-section: Ambient temp.: Dimensions: Weight:

Solar thermal

> Function Manual – 0 – Automatic switchover by a potential-free two-way make contact with central “Off” position for each pump, provided by the customer. Operating mode: - Manual: pump in mains operation - 0: Pump Off - Automatic: Pump on standby for automatically controlled operation Connection for customer-provided repair switches with auxiliary contact: - closed: pump enabled - open: pump disabled Fixing sundries and CAN-bus cable are included in the scope of delivery.

Control inputs:

250 VAC 100 m

Service/Accessories, Systems

Release

Pump 1/3/5

11 12

Control function

9 10

P1 / P2, P3 / P4, P5 / P6 2 x Repair switches (On / Off for each pump) 4 x control switches (Manual – 0 – Automatic for each pump) 24 VDC / 1 mA

1.5 mm2 0°C to +40°C 100 mm x 120 mm about 0.5 kg

Switchgears and Control Devices Pump Management Systems

Control function

Relesae 7 8

Manual operation

Manual 5 6

Control function

Release 3 4

Release

Manual Manual operation

X3 1 2

Pump 2/4/6

Control function

Pump 1/3/5

419

Switchgears and Control Devices Wilo-VR, CRn and CR control devices

Signal Transmitters and Accessories Signal board 1 – 2 Pump 1

Pump 2

Transformer

WM

Analog OUT + -

Pump 2

FU

Terminal diagram, signal board 1 - 2

15 16

DDG or speed

Low water

13 14

disturbance

9 10 11 12

Operating

Operating

Operating

Pump 1

7 8

disburbance

5 6

disturbance

X1 1 2 3 4

Additional board for upgrading Wilo-CRSystem switchgear series for individual run/ single fault signals for single and twin-head pump systems. > Function - Potential-free signal contacts for operation (NO contact) and fault (NC contact) of: pump 1, pump 2, frequency converter - Signalling the digital inputs DIG2 or DIG3, e.g. frost (heating) or low water (pressure boosting) - Analogue output for actual speed value or actual-value transmitter (preselectable) Fixing sundries and CAN-bus cable are included in the scope of delivery.

> Technical Data Analogue output: Measuring range:

Input resistance: Resolution: Accuracy:

Actual value 0 – 10 V, 0 / 4 – 20 mA (speed or transmitter) 10 k: or 50: 10 bits 0.2% of upper limit + transmitter tolerance

Signalling contacts: Max. switch rating: max. 250 VAC / 2 A min. 12 VDC / 10 mA Max. cable length: 100 m Terminal cross-sections: 1.5 mm2 Ambient temp.: 0 °C to +40 °C Dimensions: 120 mm x 120 mm Weight: about 0.5 kg

Signal board 3 – 6

Pump 3

Pump 4

Pump 5

disturbance

Pump 6

Operating

9 10 11 12 13 14 15 16

disturbance

5 6 7 8

Operating

Pump 5

disturbance

disturbance

Operating

X1 1 2 3 4

Pump 4

Operating

Pump 3

Pump 6

Terminal diagram, signal board 3 - 6

420

Additional board for upgrading Wilo-CRSystem series switchgears for individual run/ single fault signals for three- to six-pump systems (signalling board 1 – 2 also required). > Function - Potential-free signalling contacts for operation - (normally open contact) and malfunction (normally closed contact) of: pump 3, pump 4, pump 5, pump 6 Fixing sundries and CAN-bus cable are included in the scope of delivery.

> Technical Data Signalling contacts: Max. switch rating: max. 250 VAC / 2 A min. 12 VDC / 10 mA Terminal cross-sections: 1.5 mm2 Ambient temp.: 0 °C to +40 °C Dimensions: 120 mm x 120 mm Weight: about 0.5 kg

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Contents

426

Wilo-IR-Monitor

429

Wilo-IF-Moduls Stratos, Wilo-IF-Moduls Technical Data Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos Function tables

431 431

432 432

Wilo-IF-Moduls Stratos for Single-Head Pumps

435

Wilo-IF-Moduls Stratos for Twin-Head Pumps

440

Function overview Wilo-TOP-E/-ED with Wilo-IF-Moduls

445

Function tables

445

Wilo-IF-Moduls for Single-Head Pumps

449

Wilo-IF-Moduls for Twin-Head Pumps

451

Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Moduls

447

Function tables

447

Wilo-IF-Moduls for Single-Head Pumps

449

Wilo-IF-Moduls for Twin-Head Pumps

451

Wilo-Protect-Modul

453

Function overview

453

Wilo-Protect-Modul C for single-head pumps

455

Wilo-Protect-Modul C for twin-head pumps

457

Wilo-Control AnaCon

460

Wilo-Control DigiCon

462

Wilo-Control DigiCon-A

464

Switchgears and Control Devices Pump Management Systems

Control Technology

429

Potable water circulation

Product Description

Solar thermal

Pump Control

422

Planning Guide

Service/Accessories, Systems

Series overview

Heating, Air-conditioning, Cooling

Pump Management Systems Wilo-Control

Wilo Catalogue A1 - Circulating pumps in glandless design

421

Pump Management Systems Wilo-Control Pump Control

Series overview Operating and service unit Wilo-IR-Monitor • Remote control with infrared interface for electronically controlled Wilo pumps • Commissioning and diagnostic instrument/tool • Extension of pump functions • Rotation test unit for all kinds of pumps and IEC standards motors

Wilo-Stratos interface converter modules Wilo-IF-Modul Stratos PLR • Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD • Serial digital PLR interface for connection to BA building automation via - Wilo interface converters or - company-specific coupling modules • twin-head pump management with communication capability (time-, load- and faultsensitive)

Wilo-IF-Modul Stratos LON • Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD • Serial digital LON interface for connection to BA building automation via LONWORKS networks: - LONTALK protocol - LONMARK conformity • twin-head pump management with communication capability (time-, load- and faultsensitive)

Wilo-IF-Modul Stratos Ext. Aus • Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD • Control input Overriding Off • Control input 0- 10 V (remote speed or setpoint adjustment) for connection to BA building automation

• twin-head pump management with communication capability (time-, load- and faultsensitive)

422

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Series overview Wilo-IF-Modul Stratos Ext. Min Heating, Air-conditioning, Cooling

• Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD • Control input Overriding Min (setback mode without autopilot) • Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building automation

• twin-head pump management with communication capability (time-, load- and fault-

Potable water circulation

sensitive)

Wilo-IF-Modul Stratos SBM • Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD • Collective run signal • Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building automation

• twin-head pump management with communication capability (time-, load- and faultsensitive)

Solar thermal

Interface converter modules Wilo-IF-Modul PLR

Service/Accessories, Systems

• retrofittable plug-in module for pump types with IR interface - Wilo-TOP-E/ED - Wilo-VeroLine-IP-E - Wilo-VeroTwin-DP-E - Wilo-CronoLine-IL-E - Wilo-CronoTwin-DL-E • serial digital PLR interface for connection to BA building automation via: - Wilo interface converters or - company-specific coupling modules • twin-head pump management with communication capability (time-, load- and fault-sensitive)

Wilo-IF-Modul LON

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

• retrofittable plug-in module for LON-compatible pump types with infrared interface - Wilo-TOP-E/ED - Wilo-VeroLine-IP-E - Wilo-VeroTwin-DP-E - Wilo-CronoLine-IL-E - Wilo-CronoTwin-DL-E • serial digital LON interface for connection to BA building automation - LONTALK protocol - LONMARK conformity • twin-head pump management with communication capability (time-, load- and fault-sensitive)

423

Pump Management Systems Wilo-Control Pump Control

Series overview Wilo-Protect-Modules Wilo-Protect-Modul C (single-head pumps) • Plug-in module for single-head pumps of series Wilo-TOP-S/-Z, as well as Wilo-TOP-RL and Wilo-SE with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz. Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).

Wilo-Protect-Modul C (twin-head pumps) • Plug-in module for twin-head pumps of the series Wilo-TOP-SD (2 pieces Wilo-ProtectModules C) and Wilo-SE-TW (2 pieces Wilo-Protect-Modules C) with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz. Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).

424

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Series overview Building Automation BA/Control Technology Heating, Air-conditioning, Cooling

Series: Wilo-Control AnaCon • Analogue interface converter for the universal connection of communication-capable Wilo

Potable water circulation

pumps with serial, digital PLR interface to on-site monitoring units as per VDI 3814.

Series: Wilo-Control DigiCon • Digital interface converter for the universal connection of communication-capable Wilo

Solar thermal

pumps with serial digital PLR interface to on-site monitoring units with digital RS 485 interface.

Series: Wilo-Control DigiCon-A (manual operation panel) • Manual operation level for Wilo-Control DigiCon for expanded communication-capable Wilo

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

pumps with serial digital PLR interface to on-site operating levels in accordance with VDI 3814. The Wilo-Control DigiCon-A manual operation level allows the superordinate control of pumps connected to the Wilo-Control DigiCon interface converter.

Wilo Catalogue A1 - Circulating pumps in glandless design

425

Pump Management Systems Wilo-Control Pump Control

Planning Guide Building automation (BA) The BA has the task of controlling the dependencies between the different trades involved in the technical building equipment (TGA). It is in particular the facility management that requires the intersectional exchange of information and data in order to run the building or estates with optimum efficiency and economy. As field devices, pumps are to be seen as components indispensable for operations in the TGA that utilise high power consumption. Operational reliability and economic efficiency of pumps and pump systems are guaranteed to the greatest possible extent by central availability and monitoring of these pumps and pump systems. Due to the rapid technical advances made in the areas of electrical engineering/electronics, potential-free contacts and analogue unit signals are being successively superseded by bus systems.

Operating station / operating unit

Programming unit

Data interface unit

System for special applications

Operating station / operating unit

Data interface unit

System for special applications

Network

Operating unit

Communications unit / Controller / ASR

Application-specific control and regulatory unit

Space / Operating unit

Field

System for special applications

Data processing apparatus / Server station

Programming unit Automation

Data interface unit

Network

Network

Management

Automatically controlled processes have become vitally important in advanced building services technology. This particularly applies to all building and mechanical services in the areas of: - Heating systems - Cooling systems - Ventilation systems - Heat pump installations - Combined heat and power plants - Water Supply - Drainage, sewage handling

Controller / Automation station / ASR

Local overriding operating units

Network

M

M

M

M

Connections within the functional levels

Venetian blinds / protection against sunlight

Connections between the functional levels

Light / Dimming

Fig.: Building automation - schematic diagram

426

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Planning Guide

NO contact

SPDT contact

Run signal in Connection compliance optional with VDI 3814 Illustration: De-energised idle state (relay not active)

Fault signal in compliance with VDI 3814

Mains voltage

Control input “Overriding Off”

Signalling relay SBM

Off 1)

SSM

0

0

On

closed open

1 0

0 0

On; Pump faulty

closed open

0 0

1 1

0 = relay inactive SBM = collective run signal 1 = relay active SSM = collective fault signal 1) Mains system voltage “Off” = total breakdown of electronics system

It is also possible to effect external control functions such as Overriding Off and Overriding Min. by means of customer-provided potential-free contacts, offering the following combinations: • Overriding Off: - Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls - TOP-E/-ED (P2 t 350 W) - CronoLine-IL-E/CronoTwin-DL-E - VeroLine-IP-E/VeroTwin-DP-E • Overriding Min.: - Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls • Overriding Off, Overriding Max and Overriding Min: - Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls Stratos PLR and analogue interface converter - TOP-E/-ED with IF-Moduls PLR and Wilo-Control AnaCon - VeroLine-IP-E/VeroTwin-DP-E with Wilo-Control AnaCon - CronoLine-IL-E/CronoTwin-DL-E with IF-Moduls PLR and WiloControl AnaCon In addition to these functions the new pumps with communication capabilities feature the option of logging an extensive number of

Wilo Catalogue A1 - Circulating pumps in glandless design

Heating, Air-conditioning, Cooling

The demands made of communication capabilities and functionality are guided through ever more complex hierarchies of building automation as a result of the rising demands made of mechanical services equipment (TGA - also referred to as technical building equipment) in large building projects. This leads to a situation where components at the field level are becoming increasingly technically sophisticated, because - among other things - they also fulfil functional needs at the automation level. In order to lower installation costs and thus investment costs of technical building equipment, and thus also those associated with pump systems, while at the same time increasing their economic efficiency and reliability, it is necessary to use systems with “open communications” and “distributed intelligence”. The Wilo-Control automation and monitoring system offers: • Monitoring and control in accordance with VDI 3814 with - potential-free contacts - analogue signals • Serial digital Interface PLR (Wilo-specific hardware and protocol) of pumps with communication capability is star-connected via a 2-lead cable to a Wilo interface converter or a company-specific coupling module (I/O module). This connection permits transmission links of up to 200 m. Additional advantages are: - locking protection - immunity to interference - small cross-sections (0.75 mm2) - ECM-protected at both ends - isolated - interference-voltage-proof up to 250 VAC • Serial bus-compatible Interface RS 485 (standard hardware, Wilospecific protocol) with digital interface converter for communication with digital monitoring units. The data protocol is to be co-ordinated with respective BA manufacturer. • Serial bus-compatible Interface LON with LONTALK protocol and transceiver type FTT10A for connecting electronically controlled LON-compatible Wilo pumps with infrared interfaces to LONWORKS networks. The LONWORKS technology offers installation advantages such as: - locking protection - immunity to interference - small cross-sections (0.75 mm2) - screened cable not required - ECM-protected at both ends - isolated - interference-voltage-proof up to 250 VAC - freely selectable topology.

Potable water circulation

Input

Systems integration

Solar thermal

Principle of operation:

physical actual data. The latest sensor technology records hydraulic and electrical pump data and makes them available via a PLR or LON serial digital interface of the BA. All this information can be exchanged between a pump with communication capability (accessory modules required) and another BA unit via a 2-lead cable. Pumps with communication capability are: • Stratos/Stratos-Z/Stratos-D with IF-Moduls • TOP-E/-ED with IF-Moduls • CronoLine-IL-E/CronoTwin-DL-E with IF-Moduls • VeroLine-IP-E/VeroTwin-DP-E

Service/Accessories, Systems

Different communications connections, depending on the kind and extent of a BA system, are required to communicate with signals, commands or data exchange. In Germany, design and functions of BA systems are precisely defined in standard specification VDI 3814. The scope of communication is crucial in determining whether potential-free contacts and analogue signals (2 control cables are required for each kind of information) or intelligent bus systems (all data via a bus line) are used for data transmission. Wilo pumps as well as their optional accessories are equipped with control terminals and respective internal relays enabling communication facilities in line with VDI 3814 requirements.

Switchgears and Control Devices Pump Management Systems

Integration in BA

427

Pump Management Systems Wilo-Control Pump Control

Planning Guide LON is an open, non-manufacturer-specific system which enables open, intersectional communication between different components and systems. It thus offers advantages to planner, installer and operator, such as: • Intersectional trade integration • Non-manufacturer-specific • Creation of functional added values • Avoidance of installation and planning errors thanks to a standardised data interface (prerequisite: no changing transfer media) • Reduction of installation expenditure in comparison with standalone systems • Reduced investment costs through multiple utilisation of sensors • No expensive gateway solutions are required for data communication between stand-alone systems • Flexibility in the event of modifications and retrofitting • Reduced operating costs thanks to intelligent energy management • Efficiency and operational reliability due to hydraulic load management in heating/ventilation/air-conditioning installations • Overall transparency due to centralised displays, interventions and monitoring • Standardised and transparent operation of equipment and buildingservices systems • LONWORKS provides for 2 directions of communication: • Vertical communication between components on the field level and automation stations on the automation level • Horizontal communication between components at the field level It is horizontal communication in particular which allows the set-up of decentralised structures which operate without higher-level automation stations. It has thus become possible to realise previously expensive control tasks with significantly lower installation expenditure; e.g. a controlled pump with communication capability can exchange data directly via LON with a valve, a differential-pressure sensor or a boiler control system and undertake control tasks. In parallel fashion, the pump can send electrical and hydraulic operating data for statistical conditioning and if necessary fault and run/ process signals to the higher-level control room and receive higherlevel commands from this control room. Communication takes place with the standardised LONTALK protocol and utilises the firmly defined network variables of the LONMARK “Pump Controller Object for HVAC Applications” functional profiles.

Operating-data management by BA Data management by BA systems allows the logging and recording of cyclical and eventful data, e.g.: • Maximum output data for 'p and Q • Minimum output data for 'p and Q • Current power consumption P1 • Operating hours • Cumulative power consumption • Status reports • Fault reports with date, time and cause The multitude of the information and functions listed allows specific energy and maintenance management and thus contributes to reducing costs. It is thus feasible, by relating the performance and work data to the measured heating load, to assess overall plant efficiencies and performance data.

428

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Series description Wilo-IR-Monitor Wilo-IR-Monitor

Technical Data

Operating temperature

-10 °C to +40 °C

Storage temperature

-20 °C to +70 °C

Transmit/receive range Display Voltage supply

Operating duration Data buffer

Modern operating and servicing equipment for user-friendly remote control of the electronically controlled Wilo pumps with infrared interface of the following Wilo series: - Stratos/Stratos-Z/Stratos-D/Stratos-ZD - TOP-E/-ED - VeroLine-IP-E - VeroTwin-DP-E - CronoLine-IL-E - CronoTwin-DL-E The IR-Monitor can be used in conjunction with all conventional glandless and glanded pumps without IR interfaces. It is capable of checking the direction of rotation, the rotating-field frequency and the current operating status of each pump and standard motor with the IR-Monitor. The Wilo-IR-Monitor serves to remotely monitor the numerous pump functions by wireless control. All operating steps and status reports are clearly graphically displayed. Functional features of the IR-Monitor are closely linked with the attributes of the high-efficiency and/or energy-saving pumps. Operation of the IR-Monitor corresponds to that of the pump itself, i.e. Modification and confirmation of the values that have been newly adjusted is carried out by rotating and pressing the red operating button (one-button operation). The functional capacity has mainly been tailored for the use by contractors and service personnel.

2 pc. Mignon alkali battery cells 1.5 V size AA (included in the scope of delivery) about 24 hrs. when on and illuminated EE-Prom

Emitted interference

EN 61000-6-3

Immunity to interference

EN 61000-6-2

Automatic interchange linkup The information exchange between the IR-Monitor and the pump is wireless by infrared light. An automatic interchange built-up will, on congested plant layouts (e.g. a number of pumps installed closely side-by-side), avoid the simultaneous activation of different pumps and will thus establish a correct data exchange between the selected pump and the IR-Monitor. Manual coding of the individual pumps is not required.

Data memory

Solar thermal

Application

max. 8 m 50 x 50 mm, with switch-on backlighting

Operating data logged immediately prior to a fault event will be recorded in the pump and be made further use of for data analysis with the IR-Monitor.

Statistical functions The hydraulic performance (volumetric flow) of the relevant pump can be viewed with the IR-Monitor in a statistical histogram. The load profile of the hydraulic plant will thus become perceptible over the range of a defined operating period. A non-fading data memory (EE-Prom) is available for the buffering of statistical and preset values

Service/Accessories, Systems

Fig.: Wilo-IR-Monitor; Operating and service unit for pump monitoring

IP 43 DIN EN 60068-2-6

Potable water circulation

Vibration resistance

Heating, Air-conditioning, Cooling

Wilo-IR-Monitor Protection class

Battery monitoring Battery condition is subject to constant check. A warning light will be displayed to indicate fading capacity

Switchgears and Control Devices Pump Management Systems

Design Shock resistant due to its sturdy and robust plastic casing and the scratch-resistant monitor screen. A carrying case for additional protection is also included in the scope of delivery.

Wilo Catalogue A1 - Circulating pumps in glandless design

429

Pump Management Systems Wilo-Control Pump Control

Series description Wilo-IR-Monitor Series description WiloIR-Monitor

Main menu The main menu of the IR-Monitor is divided into 6 function menus: Menu 1: “Communication” This menu initiates the automatic linkup between the IR-Monitor and the pump. Selective activation of individual pumps within a set of pumps d 1000 : is also possible here.

Menu 2: “Display” Here it is possible to read system data, e.g. actual electrical and hydraulic values, operating status, operating mode, fault reports. For correct interpretation, the display always distinguishes clearly between “Single-” and “Twin-head pump”.

Menu 3: “Operate” In this menu, data can be both displayed (current setpoint value) and changed, e.g. control mode, setpoint value, pump ON/OFF, disabling the manual operating level at the pump (pump ON/OFF, Ext. Aus and SSM remaining active).

Menu 4: “Statistics” So that operating periods can be analysed, this menu offers clearly definable histograms of hydraulic performance (volumetric flow Q), thus giving an appreciation of the system load conditions over a definable operating period. It also records hoursrun and operating data.

Menu 5: “Service” In the service menu the user is given the open of fault diagnosis, fault statistics, function-testing the pump, the IR-Monitor and the serial digital interface, as well as direction-of-rotation check and frequency measurement of the rotating field. The latter two checks can also be conducted with all conventional pumps without IR interface.

Menu 6: “Adjust” Language selection, contrast and time-out settings, changing and activating the personal password are available to adapt the IR-Monitor to suit individual requirements.

430

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

100 m

Cable shielded

min. 2 x 0.34 mm2, drilled (10 t/m), cable shielded, (e.g. J-Y(st)Y 2 x 2 x 0.8 mm2)

Cable shielded

Transceiver

–

FTT 10 A

–

Voltage supply

–

5 V=/15 V= via pump

–

Current consumption

–

30 mA

–

–

2-part sticker with barcode of Neuron ID

–

–

LONTalk

–

Neuron ID Protocol Contact rating

–

–

–

24 VDC, 10 mA

24 VAC, 0.2 A

–

–

250 V AC

–

Terminal cross-section

–

–

1.5 mm2

Maximum cable length

–

–

25 m (cable shielded)

Dielectric strength

–

–

24 V =

Dielectric strength

Heating, Air-conditioning, Cooling

200m

– 1000 m for bus topology with max. 3 m long spur lines – 500 m for free topology, with max. 400 m between two nodes communicating with each other

Potable water circulation

1.5 mm2

Solar thermal

2.5 mm2

IF-Modul Stratos SBM

IF-Modul Stratos LON IF-Modul LON

2.5 mm2

Maximum cable length

Bus cable

IF-Modul Stratos Ext. Min

IF-Modul Stratos PLR IF-Modul PLR Terminal cross-section

IF-Modul Stratos Ext. Aus

Technical Data Wilo-IF-Moduls Stratos, Wilo-IF-Moduls

–

–

>100 k:

Accuracy

–

–

±5%

Switchgears and Control Devices Pump Management Systems

Input resistance of voltage input

Service/Accessories, Systems

Control input 0 - 10 V

Wilo Catalogue A1 - Circulating pumps in glandless design

431

Pump Management Systems Wilo-Control Pump Control

Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos Function overview Wilo-Stratos pumps with WiloIF-Moduls Stratos

Wilo-Stratos/Stratos-Z with IF-Modul Stratos

Wilo-Stratos-D/Stratos-ZD with 2 x IF-Modul Stratos

• Integrated electronic performance control for operation at constant/

• Integrated electronic performance control for operation at constant/

variable differential pressure - simplifies pump configuration - duty point-adjustable - reduces noise and saves electricity • Integrated full motor protection • Thermal insulation as standard • Retrofittable Stratos IF-Modul for function expansion

variable differential pressure - simplifies pump configuration - duty point-adjustable - reduces noise and saves electricity • Integrated full motor protection • Twin-head pump switchover valve • Retrofittable Stratos IF-Modul for function expansion

Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD Wilo-Stratos single-head pumps

Wilo-Stratos-Z single-head pumps

Wilo-Stratos-D twin-head pumps

Twin-head pumps Wilo-Stratos-ZD

•

•

•

•

Pump ON/OFF

•

•

•

•

Setting control mode ('p-c, 'p-v, 'p-T, manual control mode)

•

•

•

•

Setting setpoint differential-pressure value

• •

• •

• •

• •

• • • • •

• • • • •

• • • • •

• • • • •

Function Electrical connection 1~230 V/50 Hz Manual functions

Setting speed (manual setting) Automatic functions Stepless performance control' p-c Stepless performance control' p-v Stepless performance control 'p-T Automatic setback in low-load periods (e.g. at night) Full motor protection with fault trip • = available, – = not available

432

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos

Wilo-Stratos single-head pumps

Wilo-Stratos-Z single-head pumps

Wilo-Stratos-D twin-head pumps

Wilo-Stratos-ZD twin-head pumps

Control input Overriding Off

• 1)

• 1)

• 1)

• 1)

Control input Overriding Min

• 2)

• 2)

• 2)

• 2)

Control input 0 - 10 V (remote speed adjustment)

• 1) 2) 3)

• 1) 2) 3)

• 1) 2) 3)

• 1) 2) 3)

Control input 0 - 10 V (remote setpoint adjustment)

• 1) 2) 3)

• 1) 2) 3)

• 1) 2) 3)

• 1) 2) 3)

Collective fault signal (potential-free NC contact), for function details see Wilo-Control

•

•

•

•

Collective run signal (potential-free NO contact), for function details, see Wilo-Control

• 3)

• 3)

• 3)

• 3)

Fault light

•

•

•

•

IR communication indicator light

•

•

•

•

Fault code

•

•

•

•

LC display for indicating pump data

•

•

•

•

Infrared interface for wireless data exchange with the Wilo-IR-Monitor operating and service unit

• 8)

• 8)

• 8)

• 8)

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

• 4)

• 4)

• 4)

• 4)

Serial digital LON interface for connection to a LONWORKS network

• 5)

• 5)

• 5)

• 5)

• 6)

• 6)

• 6)

• 6)

• 6) 7)

• 6) 7)

• 6)

• 6)

Function

Heating, Air-conditioning, Cooling

Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD (Continued)

External control functions

Potable water circulation

Signalling and display functions

Solar thermal

Data exchange

Main/standby operation (automatic. fault-actuated switchover/time-sensitive pump duty cycling) Addition operation (efficiency-optimised peak-load cut-in and out)

Service/Accessories, Systems

Twin-head pump management (2 single or 1 x twin-head pump)

• = available, – = not available

2) 3) 4) 5) 6) 7) 8)

IF-Modul Stratos Ext. Aus IF-Modul Stratos Ext. Min IF-Modul Stratos SBM IF-Modul Stratos PLR IF-Modul Stratos LON Different combinations with Stratos IF-Modul possible, see “Wilo-Control Pump Management Systems” Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue Functions, see Function table for Wilo-IR-Monitor

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

1)

433

Pump Management Systems Wilo-Control Pump Control

Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos Integrable dual pump management for Function overview 1 x Wilo-Stratos-D/Stratos-ZD or Wilo-Stra- 2 x Wilo-Stratos/Stratos-Z tos pumps Functions of twin-head pump management that can be integrated: with Wilo- - Main/Standby operation IF-Moduls - Addition operation (efficiency-optimised peak-load cut-in and out) Stratos - Base-load pump exchange after 24 hours of accumulated operating time - Automatic fault-actuated switchover

Serial digital PLR interface for connection to BA building automation via Wilo interface converter or customer-provided coupling modules

1 x MA 1 x SL

Serial digital LON interface for connection to LONWORKS networks, FTT 10 A transceiver

1 x SL

IF-Modul Stratos SBM

IF-Modul Stratos Ext. Min

Function 1)

IF-Modul Stratos Ext. Aus

IF-Modul Stratos PLR

IF-Modul Stratos LON

Possible combinations of Stratos IF-Modul for integrated twin-head pump management

1 x MA

Aus 2)

Input for potential-free NC contact with the function Ext. Control input 0 - 10 V for remote speed adjustment or remote setpoint adjustment 3)

1 x SL

Input for potential-free NC contact with the function Ext. Min 4) Control input 0 - 10 V for remote speed adjustment or remote setpoint adjustment 3)

1 x SL

1 x MA

1 x MA

Run signal SBM as potential-free NO contact 5) Control input 0 - 10 V for remote speed adjustment or remote setpoint adjustment 3)

1 x MA 1 x SL

MA = Master, SL = Slave 1)

2) 3) 4) 5)

The control function acts on the entire twin-head pump. The control function is put onto MA of the twin-head pump. The SL of the twin-head pump receives the corresponding command from the MA via the DP interface of the IF-Modul (2-core connecting cable). Both drives are stopped. The control input 0 - 10 V has different additional functions, see table below and “High-Efficiency Pumps Planning Guide”. The base-load pumps runs at minimum speed, the other drive is stopped. Collective run signal indicates rotation of the corresponding drive (individual run signals separate for MA and SL).

Function of the analogue input 0 - 10 V in integrated dual pump management Twin-head pump operating mode Function 0 - 10 V

Addition operation +

Remote speed adjustment (DDC) 0 - 1 V: Off 1) 1 - 3 V: Min. speed 1) 3 - 10 V: nmin…nmax

- Speed of base-load pump follows voltage signal - Base-load pump exchange after 24 operating hours

- Both pumps follow voltage signal with the same speed

Remote setpoint adjustment 2) 0 - 1 V: Off 1) 1 - 3 V: Hmin 3 - 10 V: Hmin…Hmax

- Base-load pump controls differential pressure - Base-load pump exchange after 24 operating hours

- Efficiency-optimised On/Off control of peak-load pump - Base-load pump exchange after 24 operating hours

1) 2)

434

Main-/ Standby operation /

Observe switching hysteresis (ON/OFF), see “High-Efficiency Pumps Planning Guide” If the Ext. Aus and Ext. Min functions are also required via potential-free contacts, this calls for a Wilo-Control AnaCon and 2 x IF-Modul Stratos PLR. All functions are then available at the Wilo-Control AnaCon.

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module Stratos for Single-Head Pumps

Heating, Air-conditioning, Cooling

1 x Wilo-IF-Modul Stratos PLR Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series singlehead pumps

Potable water circulation

> Additional functions • Serial digital Interface PLR for connection to BA building automation. Connection via - Wilo interface converters or - company-specific coupling modules • Transfer of the following data items as control commands to the pump: - Control mode - Setpoint Delivery head/Speed - Pump ON/OFF - setback mode • Transfer of the following data items as signals from the pump: - Actual value, delivery head - Actual value, volumetric flow - Actual value, power consumption - Actual value, power output - Actual value, motor current - Operating hours - Actual value, speed - Detailed fault reports - Status reports • Twin-head pump interface DP for integrated dual pump management of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls Stratos for twin-head pumps)

Solar thermal

Terminal diagram Wilo-Stratos Wilo-Stratos-Z

Wilo-IF-Modul Stratos PLR

DP L N PE 1~230 V

SSM

Service/Accessories, Systems

PLR

Switchgears and Control Devices Pump Management Systems

Wilo Interface converter or company-specific coupling module

Wilo Catalogue A1 - Circulating pumps in glandless design

435

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module Stratos for Single-Head Pumps 1 x Wilo-IF-Modul Stratos LON Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series singlehead pumps > Additional functions • Serial digital LON interface for connection to LONWORKS networks. • Transfer of the following data items as control commands to the pump: - Operating mode - Setpoint - External sensor data Transfer of the following data points as messages from the pump: - Hydraulic operating data - Electrical operating data - Status reports - Fault signals • Twin-head pump interface DP for possible integration of twin-head pump management of 2x single or 1 x twin-head pump (see WiloIF-Moduls Stratos for Twin-Head Pumps) > Standards • LONMark Application Layer Interoperability Guidelines Version 3.2 • LONMark Layers 1-6 Interoperability Guidelines 3.0 • LONMark Functional Profile “Pump Controller Object for HVAC Applications” > Delivery status The IF-Modul LON is supplied as “Application unconfigured” in line with LONMark Application Layer Interoperability Guidelines.

Terminal diagram Wilo-Stratos Wilo-Stratos-Z

Wilo-IF-Modul Stratos LON

DP LON

L N PE 1~230 V

SSM

> Documentation You will find the following documentation on our homepage at www.wilo.de (- Planning, - Data Records/CAD): LONMark Functional Profile “Pump Controller Object for HVAC Applications” • Download Application over Network: *.NXE/*.APB • External Interface Files: *.XIF/*.XFB • Device Resource Files: *.ENU/*.FMT/*.FPT/*.TYP

LONWORKS network

436

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module Stratos for Single-Head Pumps

Heating, Air-conditioning, Cooling

1x Wilo-IF-Modul Stratos Ext. Aus Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series singlehead pumps

Potable water circulation

> Additional functions • Input for potential-free NC contact with the function Ext. Aus - Contact closed: pump operating under auto control - Contact open: pump stops • Control input 0 - 10 V for remote setpoint adjustment or remote speed adjustment (cable shielded) - Remote setpoint adjustment: The setpoint value for integrated differential-pressure control is determined for the pump via an analogue signal 0 - 10 V (see “High-Efficiency Pumps Planning Guide”). - Remote speed adjustment: An external controller issues an actuating signal for remote speed adjustment (DDC operation) (see “High-Efficiency Pumps Planning Guide”). The desired function must be activated at the pump. • DP twin-head-pump interface DP for possible integration of twinhead pump management of 2 x single or 1x twin-head pump (see Wilo-IF-Moduls Stratos for Twin-Head Pumps)

Solar thermal

> Delivery status The terminals of the Ext. Aus control input are bridged.

Terminal diagram

Wilo-Stratos Wilo-Stratos-Z Service/Accessories, Systems

Wilo IF module Stratos Ext. off

DP 0...10V

L N PE 1~230 V

SSM

Ext. off

Remote control

Switchgears and Control Devices Pump Management Systems

– Remore potentialfree contact (input):

Wilo Catalogue A1 - Circulating pumps in glandless design

437

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module Stratos for Single-Head Pumps 1 x Wilo-IF-Modul Stratos Ext. Min Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series singlehead pumps > Additional functions • Input for potential-free NC contact with Ext. Min function (setback mode without autopilot) - Contact closed: pump operating under auto control - Contact open: pump runs at fixed minimum speed • Control input 0 - 10 V for remote setpoint adjustment or remote speed adjustment (cable shielded) - Remote setpoint adjustment: The setpoint value for integrated differential-pressure control is determined for the pump via an analogue signal 0 - 10 V (see “High-Efficiency Pumps Planning Guide”). - Remote speed adjustment: An external controller issues an actuating signal for remote speed adjustment (DDC operation) (see “High-Efficiency Pumps Planning Guide”). The desired function must be activated at the pump. • DP twin-head-pump interface DP for possible integration twinhead pump management of 2x single or 1x twin-head pump (see Wilo-IF-Moduls Stratos for Twin-Head Pumps) > Delivery status The terminals of the Ext. Min control input are bridged.

Terminal diagram Wilo-IF module Stratos Ext. Min

Wilo-Stratos Wilo-Stratos-Z

DP 0...10V

L N PE 1~230 V

SSM

Ext. Min

Remote control – Ext. potential-free contact (input): Closed contacts: Pump on Open contacts: Pump "Min" – For remote actuation, remove bridge

438

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module Stratos for Single-Head Pumps

Heating, Air-conditioning, Cooling

1 x Wilo-IF-Modul Stratos SBM Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series singlehead pumps

Potable water circulation

> Additional functions • Collective run signal SBM as potential-free NO contact - Contact closed: pump operates in the specified operating mode - Contact open: pump stops • Control input 0 - 10 V for remote setpoint adjustment or remote speed adjustment (cable shielded) - Remote setpoint adjustment: The setpoint value for integrated differential-pressure control is determined for the pump via an analogue signal 0 - 10 V (see “High-Efficiency Pumps Planning Guide”). - Remote speed adjustment: An external controller issues an actuating signal for remote speed adjustment (DDC operation) (see “High-Efficiency Pumps Planning Guide”). The desired function must be activated at the pump. • DP twin-head-pump interface DP for possible integration of twinhead pump management of 2x single or 1x twin-head pump (see Wilo-IF-Moduls Stratos for Twin-Head Pumps)

Solar thermal

Terminal diagram Wilo-Stratos Wilo-Stratos-Z

Wilo-IF modul Stratos SBM

DP L N PE 1~230 V

SSM

Service/Accessories, Systems

0...10V SBM*

External monitoring unit

Switchgears and Control Devices Pump Management Systems

* SBM: Collective run signal, normally open contact according to VDI 3814 (load capacity of the potential-free NO contact: 0.2 A, 24 V~), see Wilo Control for function

Wilo Catalogue A1 - Circulating pumps in glandless design

439

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module Stratos for Twin-Head Pumps 2 x Wilo-IF-Modul Stratos PLR Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/ Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.).

Terminal diagram Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z

Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Connecting cable, min. 2 x 0,75 mm2, lock-protected

DP PLR

DP L N PE 1~230 V

SSM PLR

Master Wilo-IF module Stratos PLR

L N PE 1~230 V

SSM

> Additional functions • Serial digital PLR interface for connection to BA building automation via - Wilo interface converters or - company-specific coupling modules • Transfer of the following data items as control commands to the pump: - Control mode - Setpoint Delivery head/Speed - Pump ON/OFF - setback mode • Transfer of the following data items as signals from the pump: - Actual value, delivery head - Actual value volumetric flow - Actual value, power consumption - Actual value, power output - Actual value, motor current - Operating hours - Actual value, speed - Detailed fault reports - Status reports • Twin-head pump interface DP for possible integration of twin-head pump management of 1 x twin-head or 2 x single-head pumps, optionally with the following functions: - Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs. running time - Addition operation for efficiency-optimised On/Off control of the peak-load pump and automatic fault-actuated switchover to the standby pump (Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core connecting cable, 670 mm long, a longer connecting cable to be provided by customer: Min. 2 x 0.75 mm2)

Slave Wilo-IF module Stratos PLR

Wilo Interface Converter or company-specific coupling module

440

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module Stratos for Twin-Head Pumps

Heating, Air-conditioning, Cooling

Wilo-IF-Modul Stratos 1 x LON and 1 x PLR Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/ Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.). For twin-head pump management a PLR module is required in addition to the LON function module. The functions of the “LON” module are applicable to the entire twinhead pump.

Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z

Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Connecting cable, min. 2 x 0,75 mm2, lock-protected

Potable water circulation

DP L N PE 1~230 V

SSM PLR

Master Wilo-IF module Stratos LON

L N PE 1~230 V

SSM

Slave Wilo-IF module Stratos PLR

LONWORKS network

> Standards Service/Accessories, Systems

DP LON

Solar thermal

Terminal diagram

> Additional functions • Serial digital LON interface for connection to LONWORKS networks. In the LONWORKS network, data items are transmitted for the twinhead pump as a complete single unit; there is no differentiation between Master and Slave. Transfer of the following data items as control commands to the pump: - Operating mode - Setpoint - Data from external sensors • Transfer of the following data items as signals from the pump: - Hydraulic operating data - Electrical operating data - Status reports - Fault signals • Twin-head pump interface DP for possible integration of twin-head pump management of 1 x twin-head or 2 x single-head pumps, optionally with the following functions: - Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs. running time - Addition operation for efficiency-optimised On/Off control of the peak-load pump and automatic fault-actuated switchover to the standby pump (Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core connecting cable, 670 mm long, a longer connecting cable to be provided by customer: Min. 2 x 0.75 mm2)

• LONMark Application Layer Interoperability Guidelines Version 3.2 • LONMark Layers 1-6 Interoperability Guidelines 3.0 • LONMark Functional Profile “Pump Controller Object for HVAC Applications” > Delivery status The LON IF-Modul LON is supplied as “Application unconfigured” in line with LONMark Application Layer Interoperability Guidelines.

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices Pump Management Systems

> Documentation You will find the following documentation on our homepage at www.wilo.com (- Planning, - Data Records/CAD): LONMark Functional Profile “Pump Controller Object for HVAC Applications” • Download Application over Network: *.NXE/*.APB • External Interface Files: *.XIF/*.XFB • Device Resource Files: *.ENU/*.FMT/*.FPT/*.TYP

441

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module Stratos for Twin-Head Pumps Wilo-IF-Modul Stratos 1 x Ext. Aus and 1 x PLR Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/ Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.). For twin-head pump management a PLR module is required in addition to the “Ext. Aus” function module. The functions of the “Ext. Aus” module are applicable to the entire twin-head pump.

Terminal diagram Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z

Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Connecting cable, min. 2 x 0,75 mm2, lock-protected

DP 0...10V

DP L N PE 1~230 V

SSM PLR

L N PE 1~230 V

SSM

Ext. off

Master Wilo-IF module Stratos Ext. off

> Additional functions • Input for potential-free NC contact with the Ext. Aus Function - Contact closed: pump operating under auto control - Contact open: pump stops • Control input 0 - 10 V for remote setpoint adjustment or remote speed adjustment (cable shielded) - Remote setpoint adjustment: The setpoint value for integrated differential-pressure control is determined for the pump via an analogue signal 0 - 10 V (see “High-Efficiency Pumps Planning Guide”). - Remote speed adjustment: An external controller issues an actuating signal for remote speed adjustment (DDC operation). This actuating signal acts in: - the active pump in each case in main/standby operation - Both pumps simultaneously (synchronously) in parallel operation (also see “High-Efficiency Pumps Planning Guide”). The desired function must be activated at the pump. • Twin-head pump interface DP for possible integration of twin-head pump management of 1 x twin-head or 2x single-head pumps, optionally with the following functions: - Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs. running time - Addition operation for efficiency-optimised switching on and off of the peak load pump and automatic fault-actuated switchover to the standby pump (in the IF-Modul Stratos PLR scope of delivery: 2-core connecting cable, 670 mm long, a longer connecting cable to be provided by customer: Min. 2 x 0.75 mm2)

Slave

> Delivery status The terminals of the Ext. Aus control input are bridged.

Wilo-IF module Stratos PLR Remote contact – Ext. potential-free contact (Input): Closed contacts: Twin-head pump on Open contacts: Twin-head pump "off" – For remote actuation, remove bridge

442

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module Stratos for Twin-Head Pumps

Heating, Air-conditioning, Cooling

Wilo-IF-Modul Stratos 1 x Ext. Min and 1 x PLR Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/ Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.). For twin-head pump management a PLR module is required in addition to the Ext. Min function module. The functions of the Ext. Min module are applicable to the entire twin-head pump.

Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Connecting cable, min. 2 x 0,75 mm2, lock-protected

DP 0...10V

DP L N PE 1~230 V

SSM PLR

L N PE 1~230 V

Master Wilo-IF module Stratos Ext. Min

Slave Wilo-IF module Stratos PLR

Remote contact

(Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core connecting cable, 670 mm long, a longer connecting cable to be provided by customer: Min. 2 x 0.75 mm2) > Delivery status The terminals of the Ext. Min control input are bridged.

Switchgears and Control Devices Pump Management Systems

– Ext. potential-fre contact (Input): Closed contacts: Twin-head pump on Open contactst: Twin-head pum "off" – For remote actuation, remove bridge

Potable water circulation

SSM

Ext. Min

Service/Accessories, Systems

Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z

Solar thermal

Terminal diagram

> Additional functions • Input for potential-free NC contact with Ext. Min function (setback mode without autopilot) - Contact closed: pump operating under auto control - Contact open: pump runs at fixed minimum speed • Control input 0 - 10 V for remote setpoint adjustment or remote speed adjustment (cable shielded) - Remote setpoint adjustment: The setpoint value for integrated differential-pressure control is determined for the pump via an analogue signal 0 - 10 V (see “High-Efficiency Pumps Planning Guide”). - Remote speed adjustment: An external controller issues an actuating signal for remote speed adjustment (DDC operation). This actuating signal acts on: - the active pump in each case in main/standby operation - Both pumps simultaneously (synchronously) in parallel operation (synchronous) (also see “High-Efficiency Pumps Planning Guide”). The desired function must be activated at the pump. • Twin-head pump interface DP for possible integration of twin-head pump management of 1x twin-head or 2x single-head pumps, optionally with the following functions: - Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs. running time - Addition operation for efficiency-optimised On/Off control of the peak-load pump and automatic fault-actuated switchover to the standby pump

Wilo Catalogue A1 - Circulating pumps in glandless design

443

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module Stratos for Twin-Head Pumps 2 x Wilo-IF-Modul Stratos SBM Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/ Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.). For twin-head pump management an extra SBM function module is required in addition to the SBM function module.

Terminal diagram Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z

Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Connecting cable, min. 2 x 0,75 mm2, lock-protected

DP

DP 0...10V

L N PE 1~230 V

SSM

0...10V

L N PE 1~230 V

SSM

SBM*

SBM*

Master Wilo-IF-Modul Stratos SBM

> Additional functions • Collective run signal SBM as potential-free NO contact - Contact closed: pump operates in the specified operating mode - Contact open: pump stops - Twin-head pump operation: The SBM contact operates as an individual run signal for the associated drive. • Control input 0 - 10 V for remote setpoint adjustment or remote speed adjustment (cable shielded) - Remote setpoint adjustment: The setpoint value for integrated differential-pressure control is determined for the pump via an analogue signal 0 - 10 V (see “High-Efficiency Pumps Planning Guide”). - Remote speed adjustment: An external controller issues an actuating signal for remote speed adjustment (DDC operation). This actuating signal acts on: - the active pump in each case in main/standby operation - Both pumps simultaneously (synchronously) in parallel operation (synchronous) (also see “High-Efficiency Pumps Planning Guide”). The desired function must be activated at the pump. • Twin-head pump interface DP for possible integration of twin-head pump management of 1x twin-head or 2x single-head pumps, optionally with the following functions: - Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs. running time - Addition operation for efficiency-optimised On/Off control of the peak-load pump and automatic fault-actuated switchover to the standby pump

Slave

A connecting cable must be provided by the customer: Min. 2 x 0.75 mm2

Wilo-IF-Modul Stratos SBM External control unit

External control unit

*SBM: Collective run signals, NO contact in compliance with VDI 3814 (Switch rating of volt-free NO contact 1A, 250 V~) Function see Wilo-TOP-Control

444

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Function overview Wilo-TOP-E/-ED with Wilo-IF-Module Wilo-TOP-ED with 2 x IF-Moduls Heating, Air-conditioning, Cooling

Wilo-TOP-E with IF-Modul

> Integrated electronic performance control for operation at constant/variable differential pressure • simplifies pump configuration • duty point-adjustable • reduces noise and saves electricity > Integrated full motor protection > Thermal insulation as standard > Retrofittable IF-Modul for function expansion

Potable water circulation

> Integrated electronic performance control for operation at constant/variable differential pressure • simplifies pump configuration • duty point-adjustable • reduces noise and saves electricity > Integrated full motor protection > Twin-head pump switchover valve > Retrofittable IF-Modul for function expansion

Function table for Wilo-TOP-E and TOP-ED Single-head pumps Wilo-TOP-E...

Function:

25/1-7 30/1-7 30/1-10 40/1-4 50/1-6

40/1-10 50/1-7 50/1-10 65/1-10 80/1-10 100/1-10

Wilo-TOP-ED... 32/1-7 40/1-7 50/1-6

40/1-10 50/1-7 50/1-10 65/1-10 80/1-10

•

•

•

•

Pump ON/OFF

•

•

•

•

Setting control mode ('p-c, 'p-v, 'p-T, manual control mode)

•

•

•

•

Setting setpoint differential-pressure value

•

•

•

•

Setting speed (manual setting)

•

•

•

•

Stepless performance control ' p-c

•

•

•

•

Stepless performance control ' p-v

•

•

•

•

Stepless performance control 'p-T

•

•

•

•

Automatic setback in low-load periods (e.g. at night)

•

•

•

•

Full motor protection with fault trip

•

•

•

•

Control input Overriding Off

–

•

–

•

Control input 0 - 10 V (remote speed adjustment)

–

•

–

•

1~230 V/50 Hz

Solar thermal

Electrical connection

Service/Accessories, Systems

Manual functions

Switchgears and Control Devices Pump Management Systems

Automatic functions

External control functions

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

445

Pump Management Systems Wilo-Control Pump Control

Function overview Wilo-TOP-E/-ED with Wilo-IF-Module Function table Wilo-TOP-E and TOP-ED (Continued) Single-head pumps Wilo-TOP-E...

Function:

25/1-7 30/1-7 30/1-10 40/1-4 50/1-6

40/1-10 50/1-7 50/1-10 65/1-10 80/1-10 100/1-10

Wilo-TOP-ED... 32/1-7 40/1-7 50/1-6

40/1-10 50/1-7 50/1-10 65/1-10 80/1-10

Signalling and display functions Collective fault signal (potential-free NC contact) 5)

•

•

•

•

Run and fault indicator lights

•

•

•

•

Fault code

•

•

•

•

LC display for indicating pump data

•

•

•

•

Infrared interface for wireless data exchange with the Wilo-IR-Monitor operating and service unit

•

•

•

•

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

• 1)

• 1)

• 2)

• 2)

Serial digital LON interface for connection to a LONWORKS network

• 3)

• 3)

• 4)

• 4)

Main/standby operation (automatic. fault-actuated switchover/ time-sensitive pump duty cycling)

• 2) 4) 6)

• 2) 4) 6)

• 2) 4)

• 2) 4)

Addition operation (efficiency-optimised peak-load cut-in and out)

• 2) 4) 6)

• 2) 4) 6)

• 2) 4)

• 2) 4)

Data exchange

Twin-head pump management (2 single or 1 x twin-head pump)

• = available, – = not available 1) 2) 3) 4) 5) 6)

446

with 1 pc. IF-Modul PLR with 2 pcs. IF-Moduls PLR/PLR with 1 pc. IF-Modul LON with 2 pcs. IF-Moduls LON/PLR For function, see “Wilo-Control Pump Management Systems, Planning Guide” Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Module Wilo-VeroTwin-DP-E/CronoTwin-DL-E Heating, Air-conditioning, Cooling

Wilo-VeroLine-IP-E/CronoLine-IL-E

• Integrated electronic performance control for operation at constant/

variable differential pressure - simplifies pump configuration - duty point-adjustable - reduces noise and saves electricity • Integrated full motor protection • Retrofittable IF-Modul for function expansion

variable differential pressure - simplifies pump configuration - duty point-adjustable - reduces noise and saves electricity • Integrated full motor protection • Twin-head pump switchover valve • Retrofittable IF-Modul for function expansion

Potable water circulation

• Integrated electronic performance control for operation at constant/

Function table Wilo-IP-E/IL-E and DP-E/DL-E Function:

VeroLine-IP-E

CronoLine-IL-E

VeroTwin-DP-E

CronoTwin-DL-E

3~400 V/50 Hz

•

•

•

•

3~380 V/60 Hz

•

•

•

•

Pump ON/OFF

•

•

•

•

Setting control mode ('p-c, 'p-v, manual control mode)

•

•

•

•

Setting setpoint differential-pressure value

•

•

•

•

Setting speed (manual setting)

•

•

•

•

Stepless performance control ' p-c

•

•

•

•

Stepless performance control ' p-v

•

•

•

•

Full motor protection with fault trip

•

•

•

•

Control input Overriding Off

•

•

•

•

Control input 0 - 10 V (remote speed adjustment)

•

•

•

•

Solar thermal

Electrical connection

Service/Accessories, Systems

Manual functions

Automatic functions

Switchgears and Control Devices Pump Management Systems

External control functions

• = available, – = not available

Wilo Catalogue A1 - Circulating pumps in glandless design

447

Pump Management Systems Wilo-Control Pump Control

Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Module Function table Wilo-IP-E/IL-E and DP-E/DL-E (Continued) Function:

VeroLine-IP-E

CronoLine-IL-E

VeroTwin-DP-E

CronoTwin-DL-E

Collective fault signal

•

•

•

•

Collective run signal

•

•

•

•

Fault light

•

•

•

•

IR communication indicator light

•

•

•

•

Fault code

•

•

•

•

LC display for indicating pump data

•

•

•

•

Infrared interface for wireless data exchange with the Wilo-IR-Monitor operating and service unit

•

•

•

•

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules

• 1)

• 1)

• 1)

• 2)

Serial digital LON interface for connection to a LONWORKS network

• 3)

• 3)

• 3)

• 4)

Main/standby operation (automatic fault-actuated switchover/ time-sensitive pump duty cycling)

•

• 2) 4) 5)

•

• 2) 4)

Addition operation (peak-load cut-in and out)

•

• 2) 4) 5)

•

• 2) 4)

Signalling and display functions

Data exchange

Twin-head pump management (2 x single-head or 1 x twin-head pump)

• = available, – = not available 1)

with 1 pc. IF-Modul PLR with 2 pc. IF-Moduls PLR/PLR 3) with 1 pc. IF-Modul LON 4) with 2 pc. IF-Moduls LON/PLR 5) Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue 2)

448

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module for Single-Head Pumps

Heating, Air-conditioning, Cooling

1 x Wilo-IF-Modul PLR Plug-in module for single-head pumps of the series Wilo-TOP-E and Wilo-VeroLine-IP-E/CronoLine-IL-E with infrared interface

Solar thermal

Potable water circulation

> Additional functions • Serial digital PLR interface for connection to BA building automation via - Wilo interface converters or - company-specific coupling modules • Transfer of the following data items as control commands to the pump: - Control mode 'p-c - Setpoint Delivery head/Speed - Pump ON/OFF - setback mode • Transfer of the following data items as signals from the pump: - Actual value, delivery head - Actual value, volumetric flow - Actual value, power consumption - Actual value, power output - Actual value, motor current - Operating hours - Actual value, speed - Detailed fault reports - Status reports • DP twin-head pump interface for integrated dual pump management of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls for twin-head pumps)

Terminal diagrams Wilo-TOP-E

Wilo-IF module PLR

Wilo-IL-E

Wilo-IF module PLR

DP

PLR

L N PE 1~230 V

SSM

PLR

In 0...10V

+24V

SBM Ext.off

SSM

3 2 1

+24 V

PE L1 L2 L3 3~400 V

Service/Accessories, Systems

DP

0...10 V

0/4...20mA Aux, no function Ext.off

P1 ≥ 500 W (P2 ≥ 350 W)

Wilo Interface Converter or company specific coupling module

Switchgears and Control Devices Pump Management Systems

Wilo Interface Converter or company specific coupling module

Wilo Catalogue A1 - Circulating pumps in glandless design

449

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module for Single-Head Pumps 1 x Wilo-IF-Modul LON Plug-in module for LON-compatible single-head pumps of the series Wilo-TOP-E and Wilo-VeroLine-IP-E/CronoLine-IL-E with infrared interface > Additional functions • Serial digital LON interface for connection to LONWORKS networks. Transfer of the following data items as control commands to the pump: - Operating mode - Setpoint - Data from external sensors • Transfer of the following data items as signals from the pump: - Hydraulic operating data - Electrical operating data - Status reports - Fault signals • DP twin-head pump interface for integrated dual pump management of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls for twin-head pumps) > Standards • LONMark Application Layer Interoperability Guidelines Version 3.2 • LONMark Layers 1-6 Interoperability Guidelines 3.0 • LONMark Functional Profile “Pump Controller Object for HVAC Applications”

Terminal diagram Wilo-TOP-E

Wilo-IF modul LON*

DP

In 0...10V

+24V

L N PE 1~230 V

LON

SSM

Ext.off P1 • 500 W (P2 • 350 W)

LONWORKS network

* The picture does not show the actual position of the terminals

> Delivery status The LON IF-Modul LON is supplied as “Application unconfigured” in line with LONMark Application Layer Interoperability Guidelines. > Documentation You will find the following documentation on our homepage at www.wilo.de (- Planning, - Data Records/CAD): LONMark Functional Profile “Pump Controller Object for HVAC Applications” • Download Application over Network: *.NXE/*.APB • External Interface Files: *.XIF/*.XFB • Device Resource Files: *.ENU/*.FMT/*.FPT/ *.TYP

Wilo-IP-E/IL-E

Wilo-IF modul LON*

DP LON

SBM SSM

* The picture does not show the actual position of the terminals

450

3 2 1

+24 V

PE L1 L2 L3 3~400 V

0...10 V

0/4...20mA Aux, no function Ext.off

LONWORKS network

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module for Twin-Head Pumps

Heating, Air-conditioning, Cooling

2 x Wilo-IF-Modul PLR Plug-in Modules for twin-head pumps of the series Wilo-TOP-ED and Wilo-TOP-E (2 pc.) and Wilo-CronoTwin-DL-E and CronoLine-IL-E (2 pcs.) with infrared interface

Connecting cable, min. 2 x 0.75 mm2, cannot be confused Wilo-IF modul PLR

Wilo-TOP-ED/-E

Wilo-IF modul PLR

Wilo-TOP-ED/-E

Potable water circulation Solar thermal

Terminal diagrams

> Additional functions • Serial digital PLR interface for connection to BA building automation via - Wilo interface converters or - company-specific coupling modules • Transfer of the following data items as control commands to the pump: - Control mode - Setpoint Delivery head/Speed - Pump ON/OFF - setback mode • Transfer of the following data items as signals from the pump: - Actual value, delivery head - Actual value, volumetric flow - Actual value, power consumption - Actual value, power output - Actual value, motor current - Operating hours - Actual value, speed - Detailed fault reports - Status reports • Twin-head pump interface DP for possible integration of twin-head pump management of 1x twin-head or 2x single-head pumps, optionally with the following functions: - Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs. running time - Addition operation for efficiency-optimised On/Off control of the peak-load pump and automatic fault-actuated switchover to the standby pump

MA (Master)

In 0...10 V

DP

SSM

PLR

L N PE 1~230 V

In 0...10 V

SL (Slave)

Ext.off

P1 • 500 W (P2 • 350 W)

2-core connecting cable, 670 mm long

SSM

• Included with IF-Modul PLR scope of delivery for DL-E/-IL-E: +24V

PLR

+24V

L N PE 1~230 V

Service/Accessories, Systems

• Included in the IF-Modul PLR scope of delivery for TOP-ED/-E: DP

2-core connecting cable, 1800 mm long Ext.off

P1 • 500 W (P2 • 350 W)

Wilo interface converter or a company-specific coupling module.

Connecting cable, min. 2 x 0.75 mm2, cannot be confused Wilo-DL-E/IL-E

DP

DP PLR

Wilo-DL-E/IL-E

Wilo-IF-modul PLR

3 +24 V 2 1 0...10 V

SBM

0/4...20mA Aux, no function

SSM

Ext.off

PE L1 L2 L3 3~400V

PLR

Master

3 +24 V 2 1 0...10V

SBM

0/4...20mA Aux, no function

SSM

Ext.off

PE L1 L2 L3 3~400V

Switchgears and Control Devices Pump Management Systems

Wilo-IF modul PLR

Slave

Wilo interface converter or a company-specific coupling module.

Wilo Catalogue A1 - Circulating pumps in glandless design

451

Pump Management Systems Wilo-Control Pump Control

Wilo-IF-Module for Twin-Head Pumps Wilo-IF-Moduls 1 x LON and 1 x PLR Plug-in modules for LON-compatible twin-head pumps of the series Wilo-TOP-ED and Wilo-TOP-E (2 pcs.) and Wilo-CronoTwin-DL-E and CronoLine-IL-E (2 pcs.) with infrared interfaces. For twin-head pump management a PLR module is required in addition to the LON function module. The functions of the “LON” module are applicable to the entire twinhead pump.

Terminal diagrams Connecting cable, min. 2 x 0,75 mm2, lock-protected

MA (Master)

L N PE 1~230 V

In 0...10 V

DP

SSM

L N PE 1~230 V

PLR

Ext.off P1” 500 W (P2” 350 W)

In 0...10 V

SL (Slave)

+24V

DP LON

Wilo-TOP-ED/-E

Wilo-IF module PLR

Wilo-TOP-ED/-E

+24V

Wilo-IF module LON*

SSM

Ext.off

P1” 500 W (P2” 350 W)

LONWORKS network * Illustration does not reflect the actual position of the terminals

Wilo-IF module LON*

Connecting cable, min. 2 x 0,75 mm2, lock-protected Wilo-DL-E/-IL-E

Wilo-IF module PLR

3 +24 V 2 1 0...10 V

SBM

0/4...20mA Aux,without function

SSM

Ext.off

PE L1 L2 L3 3~400 V

PLR

SBM SSM Master

LONWORKS network * Illustration does not reflect the actual position of the terminals

452

> Standards • LONMark Application Layer Interoperability Guidelines Version 3.2 • LONMark Layers 1-6 Interoperability Guidelines 3.0 • LONMark Functional Profile “Pump Controller Object for HVAC Applications” > Delivery status The LON IF-Modul LON is supplied as “Application unconfigured” in line with LONMark Application Layer Interoperability Guidelines.

DP

DP LON

Wilo-DL-E/-IL-E

> Additional functions • Serial digital LON interface for connection to LONWORKS networks. In the LONWORKS network, data items are transmitted for the twinhead pump as a complete single unit; there is no differentiation between Master and Slave. • Transfer of the following data items as control commands to the pump: - Operating mode - Setpoint - Data from external sensors • Transfer of the following data items as signals from the pump: - Hydraulic operating data - Electrical operating data - Status reports - Fault signals • Twin-head pump interface DP for possible integration of twinhead pump management of 1x twin-head or 2x single-head pumps, optionally with the following functions: - Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs. running time - Addition operation for efficiency-optimised On/Off control of the peak-load pump and automatic fault-actuated switchover to the standby pump • Included in the IF-Modul PLR scope of delivery for TOP-ED/-E: 2-core connecting cable, 670 mm long • Included with IF-Modul PLR scope of delivery for DL-E/-IL-E: 2-core connecting cable, 1800 mm long

3 +24 V 2 1 0...10 V

PE L1 L2 L3 3~400 V

0/4...20mA Aux, without function Ext.off

Slave

> Documentation You will find the following documentation on our homepage at www.wilo.de (- Planning, - Data Records/CAD): LONMark Functional Profile “Pump Controller Object for HVAC Applications” • Download Application over Network: *.NXE/*.APB • External Interface Files: *.XIF/*.XFB • Device Resource Files: *.ENU/*.FMT/*.FPT/ *.TYP

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Function overview Wilo-Protect-Modul Standard twin-head pumps: Series Wilo-TOP-SD/-SE-TW

• 3 speed stages • Blocking current-proof or with full motor protection • Thermal insulation as standard • Retrofittable Protect-Modul for standard pumps for function

Heating, Air-conditioning, Cooling

Standard single-head pumps: Series Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE

• 3 speed stages • Blocking current-proof or with full motor protection • Twin-head pump switchover valve with delay • Retrofittable Protect-Moduls for standard pumps for function

expansion

expansion

• For potable water circulation systems on TOP-Z

Function table TOP-S/-Z/-SD/-RL/-SE/-SE-TW

1~ Function:

Twin-head pump Wilo-TOP-SD/-SE-TW

3~

1~

Potable water circulation

Individual pump Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE

3~

Pump

Pump with ProtectModul C

Pump

Pump with ProtectModul C

Pump

Pump with 2 pcs. ProtectModules C

Pump

Pump with 2 pcs. ProtectModules C

1~230 V/50 Hz

•

•

–

–

•

•

–

–

3~400 V/50 Hz

–

–

•

•

–

–

•

•

3~230 V/50 Hz

–

–

•

–

–

–

•

–

3-stage variable speed control

• 1)

•

•

•

• 1)

•

•

•

Reset button

• 2)

•

•

•

• 2)

•

•

•

Motor Protection

• 3)

•

• 3)

•

• 3)

•

• 3)

•

Full motor protection with fault trip

• 2)

•

•

•

• 2)

•

•

•

–

•

–

•

–

•

–

•

–

•

–

•

–

•

–

•

Electrical connection

Solar thermal

Manual functions

Blockage detection with fault trip

Service/Accessories, Systems

Automatic functions

External control functions External Off-/On-switching by potential-free NC contact on-site • = available, – = not available 1) 2)

Switchgears and Control Devices Pump Management Systems

3)

Pumps with P2 t 350 W: 2-stage speed control Only pumps with P2 t 350 W P2 d 100 W: Pumps with internal protection against unacceptably high winding temperatures P2 = 180 W: WSK, motor protection only in conjunction with tripping units

Wilo Catalogue A1 - Circulating pumps in glandless design

453

Pump Management Systems Wilo-Control Pump Control

Function overview Wilo-Protect-Modul Function table TOP-S/-Z/-SD/-RL/-SE/-SE-TW Individual pump Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE 1~ Function:

Twin-head pump Wilo-TOP-SD/-SE-TW

3~

1~

3~

Pump

Pump with ProtectModul C

Pump

Pump with ProtectModul C

Pump

Pump with 2 pcs. ProtectModules C

Pump

Pump with 2 pcs. ProtectModules C

Individual/collective fault signal, potential-free

–

•

• 1)

•

–

•

• 1)

•

Individual/collective run signal, potential-free

–

•

–

•

–

•

–

•

Indicator light

–

•

–

•

–

•

–

•

Fault light motor protection

–

•

•

•

–

•

•

•

Fault light blockage

–

•

–

•

–

•

–

•

Direction of rotation control

–

•

•

–

•

•

–

•

–

–

•

Signalling and display functions

Twin-head pump management (2 single-head pumps) Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)

–

•

•

• = available, – = not available 1) 2) 3)

454

Pumps with P2 t 350 W: 2-stage speed control Only pumps with P2 t 350 W P2 d 100 W: Pumps with internal protection against unacceptably high winding temperatures P2 = 180 W: WSK, motor protection only in conjunction with tripping units

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Wilo-Protect-Modul C for single-head pumps

> Additional functions • Fault signal SSM as potential-free changeover contact, can be adjusted to be an individual or collective fault signal • Run signal SBM as potential-free changeover contact, can be adjusted to be an individual or collective fault signal • Control input “Overriding Off” by external potential-free contact (NC contact) • Pump blockage is detected and signalised as fault. • Full motor protection with integrated fault trip • Fault confirmation

Potable water circulation

> Wilo-Protect-Modul C for single-head pumps Plug-in module for single-head pumps of the series Wilo-TOP-S Wilo-TOP-Z Wilo-TOP-RL Wilo-TOP-SE with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz. Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).

Heating, Air-conditioning, Cooling

Wilo-Protect-Modul C (single-head pumps)

Assignment Wilo-Protect-Modul C/Pump, Dimensions Motor

20/4 25/6 30/7

1~230 V

25/10, 30/10 40/7, 40/10, 40/15 50/4, 50/7, 50/10 50/15, 65/7 65/10, 80/7

25/10 30/10 40/7

3~400 V

25/10, 30/10 40/7, 40/10 40/15, 50/4, 50/7 50/10, 50/15 65/7, 65/10 65/13, 65/15 80/7, 80/10 100/10

25/10 30/10 40/7 50/7 65/10 80/10

1~230 V

Type 22 DM

3~400 V

Wilo-TOP-RL…

Wilo-SE…

25/7.5, 30/4 30/6.5, 30/7.5 40/4

110-N, 125-N 150-N, 200-N

–

–

–

–

–

Dimensions [mm] a5

l5

27

61

28

63

–

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Type 32-52 DM

Wilo-TOP-Z...

25/5, 25/7 30/4, 30/5, 30/7 40/4

Type 22 EM

Type 32-52 EM

Wilo-TOP-S...

Solar thermal

Wilo-ProtectModul C

Wilo Catalogue A1 - Circulating pumps in glandless design

455

Pump Management Systems Wilo-Control Pump Control

Wilo-Protect-Modul C for single-head pumps

l5

Dimension drawing

a5

> Technical Data Ambient temp.: max. +40 °C Fluid temperature: -20 °C to +110 °C Weight: about 0.6 kg Protection class: IP 44 Radio interference suppression level: N Insulation class: F 4 cable feeds PG 9 (control cable -core max. 6). No separate power supply required Mains terminals Terminal cross-section: Signal terminals Maximum switching capacity: Terminal cross-section: Control terminals Ext. Aus Min. contact rating: Terminal cross-section:

max. 2.5 mm² 250 V/1 A max. 2.5 mm² 24 VDC, 10 mA min. 0.75 mm² max. 2.5 mm²

Wilo-Protect-Modul C, Type 22

Wilo-Protect-Modul C, Type 32-52

1~230 V

1~230 V

Mains terminals

Mains terminals

L N T1 T2

L N T1 T2

sw bl

sw bl

MP1 MP2 ws

Control terminals

ws

Control terminals SSM

SBM

Ext. Off DP

SSM

SBM

Ext. Off DP

Wilo-Protect-Modul C, Type 22

Wilo-Protect-Modul C, Type 32-52

3~400 V

3~400 V Mains terminals

Mains terminals L1 L2 L3 T1 T2 T3

L1 L2 L3 T1 T2 T3

sw br gr

sw br gr

MP1 MP2 ws

Control terminals

ws

Control terminals SSM

SBM

Ext. Off DP SSM

456

SBM

Ext. Off DP

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Wilo-Protect-Modul C for twin-head pumps

> Additional functions • Fault signal SSM as potential-free changeover contact, can be adjusted to be an individual or collective fault signal • Run signal SBM as potential-free changeover contact, can be adjusted to be an individual or collective run signal • Control input “Overriding Off” by external potential-free contact (NC contact) • Pump blockage is detected and signalised as fault. • Full motor protection with integrated fault trip • Fault confirmation • Integrated dual pump management with the functions - Main/standby operation with time-sensitive (24 h) switchover from main to standby pump - Fault-sensitive switchover to operational standby pump

Potable water circulation

> Wilo-Protect-Modul C for twin-head pumps Plug-in module for twin-head pumps of the series Wilo-TOP-SD Wilo-SE-TW or 2 pc. single-head pumps of the series Wilo-TOP-S Wilo-TOP-Z Wilo-TOP-RL Wilo-SE with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz. Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).

Heating, Air-conditioning, Cooling

Wilo-Protect-Modul C (twin-head pumps)

Assignment Wilo-Protect-Modul C/Pump, Dimensions

Type 22 EM

1~230 V

Type 22 DM

3~400 V

Type 32-52 EM

30/5 32/7 40/3

1~230 V

40/7, 40/10, 40/15 50/7, 50/10, 50/15 65/10, 80/7

3~400 V

40/7, 40/10, 40/15 50/7, 50/10, 50/15 65/10, 65/13, 65/15 80/10

Wilo-SE-TW... 125-N-TW 150-N-TW 200-N-TW

Dimensions [mm] a5

l5

27

61

28

63

– –

–

Switchgears and Control Devices Pump Management Systems

Type 32-52 DM

Wilo-TOP-SD...

Solar thermal

Motor

Service/Accessories, Systems

Wilo-ProtectModul C

Wilo Catalogue A1 - Circulating pumps in glandless design

457

Pump Management Systems Wilo-Control Pump Control

Wilo-Protect-Modul C for twin-head pumps

l5

Dimension drawing > Technical Data Ambient temp.: Fluid temperature: Weight: Protection class: Radio interference suppression level: Insulation class: 4 cable feeds PG 9 (control cable -core max. 6). No separate power supply required

max. +40 °C -20 °C to +110 °C about 0.6 kg IP 44 N F

a5

Mains terminals Terminal cross-section: Signal terminals Max. switching capacity: Terminal cross-section: Control terminals Ext. Aus Min. contact rating: Terminal cross-section:

max. 2.5 mm² 250 V/1 A max. 2.5 mm² 24 VDC, 10 mA min. 0.75 mm² max. 2.5 mm²

Wilo-Protect-Modul C, Type 22 – Twin-head pump 1~230 V (EM) Mains terminals

Mains terminals

L N T1 T2

L N T1 T2

sw bl

sw bl

Control terminals

SSM

Ext. Off DP

SBM

Control terminals

SSM

SBM

Ext. Off DP

To be provided on-site: 2-core connecting cable, min. 2 x 0.75 mm², connections cannot be confused

Wilo-Protect-Modul C, Type 32-52 – Twin-head pump 1~230 V (EM) Mains terminals

Mains terminals

L N T1 T2 sw bl

L N T1 T2 sw bl

MP1 MP2 ws

ws

ws

Control terminals

SSM

458

SBM

Ext. Off DP

MP1 MP2 ws

Control terminals

SSM

SBM

To be provided on-site: 2-core connecting cable, min. 2 x 0.75 mm², connections cannot be confused

Ext. Off DP

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Pump Control

Wilo-Protect-Modul C for twin-head pumps Wilo-Protect-Modul C, Type 22 – Twin-head pump

Mains terminals

Mains terminals

L1 L2 L3 T1 T2 T3

L1 L2 L3 T1 T2 T3

sw br gr

sw br gr

Control terminals

Ext. Off DP

SBM

SSM

To be provided on-site: 2-core connecting cable, min. 2 x 0.75 mm², connections cannot be confused

Ext. Off DP

SBM

Potable water circulation

Control terminals

SSM

Heating, Air-conditioning, Cooling

3~400 V (DM)

Wilo-Protect-Modul C, Type 32-52 – Twin-head pump 3~400 V (DM) Mains terminals

Mains terminals

L1 L2 L3 T1 T2 T3 sw br

gr

L1 L2 L3 T1 T2 T3 sw br

MP1 MP2 ws

ws

Ext. Off

ws

Control terminals

DP

SSM

SBM

Ext. Off

DP

To be provided on-site: 2-core connecting cable, min. 2 x 0.75 mm², connections cannot be confused

Switchgears and Control Devices Pump Management Systems

Service/Accessories, Systems

Solar thermal

SBM

MP1 MP2 ws

Control terminals

SSM

gr

Wilo Catalogue A1 - Circulating pumps in glandless design

459

Pump Management Systems Wilo-Control Control Technology

Wilo-Control AnaCon Wilo-Control AnaCon

I

I

0

0

I

0

Bus Controller

Bus Controller

EIB

AnaCon

Bus Controller

CAN

LON

AnaCon Sensor Sensor Sensor

TOP-E

Sensor

Stratos Sensor

Front view + off max min

on 24V

ssm

ebm-ma

ebm-sl

8

0-10V

14

-

Dimension drawing

mode

set point 100%

set 0-10V disable

0%

24 VDC 50mA

14

8

p-c p-v n-c

90

0/0/0

sl

46

AnaCon

ma

-

+

87 power

pump

33

15

10

rs 232

58

460

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Control Technology

Wilo-Control AnaCon

Bidirectional communication between the pumps and the monitoring unit (BA) makes possible remote control of: - Pump Off - Pump in control mode ON - Maximum speed - Min. speed (setback mode) - Setpoint for differential pressure or speed (control input Analogue In 0 - 10 V) Bidirectional communication between the pumps and the monitoring unit (BA) makes possible remote query of: - Collective fault signal - Individual run signal MA or individual pump - Individual run signal SL (twin-head pump only)

- Potential-free NO contact for function “Maximum speed”: - Potential-free NO contact for function “Min. speed”:

24 VDC, 2.4 mA

• Supply voltage - Operating voltage: - Current consumption:

24 VDC ± 25% 40 mA

• Electromagnetic compatibility - Emitted interference: - Immunity to interference:

DIN EN 61000-6-3 DIN EN 61000-6-2

Heating, Air-conditioning, Cooling

24 VDC, 2.4 mA

• Control input Analogue In 0 - 10 V - Input resistance: >200 k: - Input protection: max. +/- 48 VDC

Potable water circulation

The interface converter Wilo-Control AnaCon is suitable for the universal linkage of communications-compatible pumps with the PLR interface to be found at on-site control and monitoring units with conventional input/output channels. It is installed on a top-hat rail (DIN EN 50 022-35) in a switch cabinet in the immediate vicinity of the monitoring unit. The Wilo-Control AnaCon interface converter converts the two-wire connection of the serial digital PLR interface into a parallel interface with analogue signals and potential-free contacts. 1 single or twin-head pump of the following Wilo series is linked to the BA by means of the Wilo-Control AnaCon interface converter: - TOP-E/-ED (with IF-Modul PLR) - Stratos/-D/-Z/-ZD (with IF-Modul Stratos PLR) - VeroLine-IP-E/-DP-E (with IF-Modul PLR) - CronoLine-IL-E/-DL-E (with IF-Modul PLR)

• Interface PLR - Point-to-point interface with Wilo-specific hardware and Wilospecific protocol - Two-wire connection with interchangeable cores (no shielded cable necessary) - Maximum cable length: 200m Manual operation of the pump by means of the red knob is not possible if the pump is connected to the AnaCon. A temporary disruption of the interface connection to electronically controlled pumps with IR interface is possible with the IR-Monitor. The operation can then be controlled with the IR-Monitor. Interface communication is automatically restored after the IR connection is disconnected.

Solar thermal

Wilo-Control AnaCon

Service/Accessories, Systems

In addition to remote control and remote query, the Wilo-Control AnaCon interface converter also makes possible local adjustment of: - 'p-c for constant differential pressure - 'p-v for variable differential pressure - n-c for constant speed - Setpoint for differential pressure or speed - Enablement of the control input Analogue In 0 - 10 V The Wilo-Control AnaCon interface converter is equipped with LEDs for: - AnaCon operational state - Communication with the pump - Communication with interface RS 485 - Collective fault signal - Individual run signal MA or individual pump - Individual run signal SL (twin-head pump only) Technical Data - Collective fault signal (potentialfree changeover contact): - Individual run signal MA (potential-free NO contact) - Individual run signal SL (potential-free NO contact) - Potential-free NO contact for function “Pump Off”: - Potential-free NO contact for function “Control mode On”:

Switchgears and Control Devices Pump Management Systems

• Contact rating max. 250 VAC, 1 A max. 250 VAC, 1 A max. 250 VAC, 1 A 24 VDC, 2.4 mA 24 VDC, 2.4 mA

Wilo Catalogue A1 - Circulating pumps in glandless design

461

Pump Management Systems Wilo-Control Control Technology

Wilo-Control DigiCon Wilo-Control DigiCon

I

0

I

0

I

0

Bus Controller

Bus Controller

RS 485

CAN

DigiCon

Stratos-D

Stratos

LON

DigiCon

TOP-E

TOP-ED

IP-E

IL-E

Dimension drawing 14

Front view

Bus Controller

pump 2

pump 3

pump 4

address

3

4

0/0/0

0/0/0

1

2

3

4

RSN 3

4

5

6

24 VDC 50mA

14

2

set point 100% p-c p-v n-c 0%

90

2 0/0/0

mode

ON 1

1 0/0/0

46

rs 485

8

DigiCon

8

pump 1

-

+

power

a

b

rs 485

Z

Baud

rs 232

87

33

15

10

58

462

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Control Technology

Wilo-Control DigiCon

The Wilo-Control DigiCon interface converter is suitable for the universal linkage of communications-compatible pumps with the PLR interface to be found at on-site control and monitoring units that have the RS 485 digital serial interface. It is installed on a top-hat rail (DIN EN 50 022-35) in a switch cabinet in the immediate vicinity of the monitoring unit.The Wilo-Control DigiCon interface converter transforms the two-wire connection of the PLR serial digital interface into a bus-compatible RS 485 serial digital interface. A max. of 4 single or twin-head pumps of the following Wilo series can be linked to the BA by means of the Wilo-Control DigiCon interface converter: - TOP-E/-ED (with IF-Modul PLR) - Stratos/-D/-Z/-ZD (with IF-Modul Stratos PLR) - VeroLine-IP-E (with IF-Modul PLR) - VeroTwin-DP-E (with IF-Modul PLR) - CronoLine-IL-E (with IF-Modul PLR) - CronoTwin-DL-E (with IF-Modul PLR)

The Wilo-Control DigiCon interface converter is equipped with LEDs for: - Operational state DigiCon - Communication with the pump - Communication with interface RS 485 With the interface RS 485, a max. of 64 Wilo-Control DigiCon interface converters can be switched in series.

The bidirectional communication between the pumps and the monitoring unit (BA) makes it possible to select between the following types of regulation and control units: - 'p-c for constant differential pressure - 'p-v for variable differential pressure - 'p-T for temperature-prompted differential pressure - n-c for constant speed

• Interface PLR - Point-to-point interface with Wilo-specific hardware and Wilospecific protocol - Two-wire connection with interchangeable cores (no shielded cable necessary) - Max. cable length: 200m - Cable type: e.g. J-Y(St)Y 2x2x0.8 - Terminal cross-section: 1.5 mm2

In addition to remote control and remote query, the Wilo-Control DigiCon interface converter also makes possible local adjustment of: - 'p-c for constant differential pressure - 'p-v for variable differential pressure - n-c for constant speed - Setpoint for differential pressure or speed

Wilo Catalogue A1 - Circulating pumps in glandless design

24 VDC ± 25% 70 mA 1.5 mm2 Potable water circulation

- Operating voltage: - Current consumption: - Terminal cross-section:

• Electromagnetic compatibility - Emitted interference: DIN EN 61000-6-3 - Immunity to interference: DIN EN 61000-6-2

• Interface RS 485 Solar thermal

Bus-compatible interface with hardware in accordance with the RS 485 standard and the Wilo-specific protocol. The protocol is to be co-ordinated with respective BA manufacturer. - Addressing of a max. of 64 DigiCons (max. of 256 pumps) - Max. total length of the bus line: 1000m - Cable type: e.g. J-Y(St)Y 2x2x0.8, shielded - Terminal cross-section: 1.5 mm2

Service/Accessories, Systems

Bidirectional communication between the pumps and the monitoring unit (BA) makes possible remote query of: - Current operating mode - Collective fault signal - Detailed fault signal - Individual run signal MA or individual pump - Individual run signal SL (twin-head pump only) as well as the following operating parameters of the pumps: - Actual delivery head and current volumetric flow - Motor current - Power consumption - Operating hours - Cumulative power consumption - Speed - Pumped liquid temperature (only TOP-E/-ED and Stratos/-D/-Z/-ZD)

Technical Data

• Supply voltage

Documentation of the Wilo-specific protocol is stored on the CD included in the scope of delivery. The software provided on this CD also enables communications between the pumps and a conventional PC. Manual operation of the pump by means of the red knob is not possible if the pump is connected to the Wilo-Control DigiCon. A temporary disruption of the interface connection to electronically controlled pumps with IR interface is possible with the IR-Monitor. The operation can then be controlled with the IR-Monitor. Interface communication is automatically restored after the IR connection is disconnected.

Switchgears and Control Devices Pump Management Systems

Bidirectional communication between the pumps and the monitoring unit (BA) makes possible remote control of: - Pump Off - Pump in control mode ON - Max. speed - Min. speed (setback mode) - Setpoint for the preselected type of regulation or control

Heating, Air-conditioning, Cooling

Wilo-Control DigiCon

Accessories Manual operation level Wilo-Control DigiCon-A for a max. of 2 pumps

463

Pump Management Systems Wilo-Control Control Technology

Wilo-Control DigiCon-A Wilo-Control DigiCon-A

I

0

I

0

I

Bus Controller

0

Bus Controller

RS 485

DigiCon

Stratos-D

DigiCon-A DigiCon-A

Stratos

TOP-E

CAN

DigiCon

TOP-ED

IP-E

Bus Controller LON

DigiCon-A DigiCon-A

IL-E

90

14

8

46

8

14

Dimension drawing

87

33

15

10

58

464

Subject to change without prior notice 09/2006 WILO AG

Pump Management Systems Wilo-Control Control Technology

Wilo-Control DigiCon-A

The manual operation level Wilo-Control DigiCon-A enables remote querying via potential-free signalling contacts for simultaneous bus communications of: - Collective fault signal - Individual run signal MA or individual pump - Individual run signal SL (twin-head pump only) In addition to remote control and remote querying, the Wilo-Control DigiCon-A manual operation level also makes it possible to have - Enablement of the control input Analogue In 0 - 10 V

• Supply voltage - Operating voltage:

- Current consumption:

The manual operation level DigiCon-A is provided with current by the lateral DigiCon plug system. 40 mA

Heating, Air-conditioning, Cooling

The Wilo-Control DigiCon-A manual operation level allows priority control of pumps connected to the Wilo-Control DigiCon interface converter. The manual operation level is installed on a top-hat rail (DIN EN 50 022-35) and is contacted via a lateral plug system using the Wilo-Control DigiCon interface converter. 2 manual operation levels for the superimposed control of a max. of 4 single or twin-head pumps can be connected to a Wilo-Control DigiCon. The Wilo-Control DigiCon-A manual operation level enables priority remote control via potential-free control contacts and an analogue signal for simultaneous bus communications of: - Pump Off - Pump in control mode ON - Maximum speed - Min. speed (setback mode) - Setpoint for differential pressure or speed (control input Analogue In 0 - 10 V)

• Electromagnetic compatibility - Emitted interference: DIN EN 61000-6-3 - Immunity to interference: DIN EN 61000-6-2 • Control input Analogue In 0 - 10 V - Input resistance: >200 k: - Input protection: max. +/- 48 VDC • Interface PLR - Point-to-point interface with Wilo-specific hardware and Wilospecific protocol - Two-wire connection with interchangeable cores (no shielded cable necessary) - Max. cable length: 200 m

Potable water circulation

Wilo-Control DigiCon-A

Manual operation of the pump by means of the red knob is not possible if the pump is connected to the Wilo-Control DigiCon. A temporary disruption of the interface connection to electronically controlled pumps with IR interface is possible with the IR-Monitor. The operation can then be controlled with the IR-Monitor. Interface communication is automatically restored after the IR connection is disconnected.

Solar thermal

The Wilo-Control DigiCon-A manual operation level is equipped with LEDs for: - Operational state DigiCon-A - Collective fault signal (for each pump) - Individual run signal MA or individual pump (for each pump) - Individual run signal SL (twin-head pump only) (for each pump)

Service/Accessories, Systems

Technical Data

• Contact rating

max. 250 VAC, 1 A max. 250 VAC, 1 A max. 250 VAC, 1 A 24 VDC, 2.4 mA 24 VDC, 2.4 mA

Switchgears and Control Devices Pump Management Systems

- Collective fault signal (potential-free changeover contact): - Individual run signal MA (potential-free NO contact) - Individual run signal SL (potential-free NO contact) - Potential-free NO contact for function “Pump Off”: - Potential-free NO contact for function “Control mode On”: - Potential-free NO contact for function “Maximum speed”: - Potential-free NO contact for function “Min. speed”:

24 VDC, 2.4 mA 24 VDC, 2.4 mA

Wilo Catalogue A1 - Circulating pumps in glandless design

465

Pumpen Intelligenz. Worldwide the name Wilo is synonymous with the tradition of first class German engineering. Our pumps and pump systems for heating, air conditioning, cooling, water supply and sewage are used in all areas of public life: in commercial buildings, communal facilities, industry as well as in private homes. In close cooperation with our customers, we have over the decades further developed our know-how from pumps and beyond to system competence. This know-how is the basis for solutions which are geared towards meeting the special needs of our customers: that is what we call Pumpen Intelligenz.

WILO AG Nortkirchenstraße 100 44263 Dortmund Germany T +49 231 4102-0 F +49 231 4102-7363 www.wilo.com

Wilo – International (Subsidiaries) Austria WILO Handelsges. m.b.H. 1230 Wien T +43 5 07507-0 F +43 5 07507-42 [email protected]

Croatia WILO Hrvatska d.o.o. 10090 Zagreb T +38 51 3430914 F +38 51 3430930 [email protected]

Azerbaijan WILO Caspian LLC 1014 Baku T +994 12 4992386 F +994 12 4992879 [email protected]

Czech Republic WILO Praha s.r.o. 25101 Cestlice T +420 234 098 711 F +420 234 098 710 [email protected]

Belarus WILO Bel OOO 220035 Minsk T +375 17 2503393 F +375 17 2503383 [email protected]

Denmark WILO Danmark A/S 2690 Karlslunde T +45 70 253312 F +45 70 253316 [email protected]

Belgium WILO SA/NV 1083 Ganshoren T +32 2 4823333 F +32 2 4823330 [email protected] Bulgaria WILO Bulgaria Ltd. 1125 Sofia T +359 2 9701970 F +359 2 9701979 [email protected]

Estonia WILO Eesti OÜ 12618 Tallinn T +372 6509780 F +372 6509781 [email protected] Finland WILO Finland OY 02330 Espoo T +358 207401540 F +358 207401549 [email protected]

Canada WILO Canada Inc. Calgary, Alberta T2A5L4 T/F +1 403 2769456 [email protected]

France WILO S.A.S. 78310 Coignières T +33 1 30050930 F +33 1 34614959 [email protected]

China WILO SALMSON (Beijing) Pumps System Ltd. 101300 Beijing T +86 10 80493900 F +86 10 80493788 [email protected]

Great Britain WILO (U.K.) Ltd. DE14 2WJ BurtonUpon-Trent T +44 1283 523000 F +44 1283 523099 [email protected]

Greece WILO Hellas AG 14569 Anixi (Attika) T +302 10 6248300 F +302 10 6248360 [email protected] Hungary WILO Magyarország Kft 2045 Törökbálint (Budapest) T +36 23 889500 F +36 23 889599 [email protected] Ireland WILO Engineering Ltd. Limerick T +353 61 227566 F +353 61 229017 [email protected] Italy WILO Italia s.r.l. 20068 Peschiera Borromeo (Milano) T +39 25538351 F +39 255303374 [email protected] Kazakhstan WILO Central Asia 050002 Almaty T +7 3272 785961 F +7 3272 785960 [email protected] Korea WILO Pumps Ltd. 621-807 Gimhae Gyeongnarn T +82 55 3405809 F +82 55 3405885 [email protected]

Latvia WILO Baltic SIA 1019 Riga T +371 7 145229 F +371 7 145566 [email protected]

Portugal Bombas Wilo-Salmson Portugal Lda. 4050-040 Porto T +351 22 2076900 F +351 22 2001469 [email protected]

Lebanon WILO SALMSON Lebanon 12022030 El Metn T +961 4 722280 F +961 4 722285 [email protected]

Romania WILO Romania s.r.l. 041833 Bucharest T +40 21 4600612 F +40 21 4600743 [email protected]

Lithuania WILO Lietuva UAB 03202 Vilnius T/F +370 2 236495 [email protected]

Russia WILO Rus ooo 123592 Moscow T +7 495 7810690 F +7 495 7810691 [email protected]

Montenegro WILO Beograd d.o.o. 11000 Beograd T +381 11 2850410 F +381 11 2851278 [email protected]

Serbia WILO Beograd d.o.o. 11000 Beograd T +381 11 2850410 F +381 11 2851278 [email protected]

The Netherlands WILO Nederland b.v. 1948 RC Beverwijk T +31 251 220844 F +31 251 225168 [email protected]

Slovakia WILO Slovakia s.r.o. 82008 Bratislava 28 T +421 2 45520122 F +421 2 45246471 [email protected]

Norway WILO Norge AS 0901 Oslo T +47 22 804570 F +47 22 804590 [email protected]

Slovenia WILO Adriatic d.o.o. 1000 Ljubljana T +386 1 5838130 F +386 1 5838138 [email protected]

Poland WILO Polska Sp. z.o.o. 05-090 Raszyn T +48 22 7026161 F +48 22 7026100 [email protected]

Spain WILO Ibérica S.A. 28806 Alcalá de Henares (Madrid) T +34 91 8797100 F +34 91 8797101 [email protected]

Sweden WILO Sverige AB 35246 Växjö T +46 470 727600 F +46 470 727644 [email protected] Switzerland EMB Pumpen AG 4310 Rheinfelden T +41 61 8368020 F +41 61 8368021 [email protected] Turkey WILO Pompa Sistemleri San. ve Tic. A.S¸. 34857 Istanbul T +90 216 6610203 F +90 216 6610212 [email protected] Ukraina WILO Ukraina t.o.w. 01033 Kiew T +38 044 2011870 F +38 044 2011877 [email protected] USA WILO-EMU LLC Thomasville, Georgia 31758-7810 T +1 229 584 0098 F +1 229 584 0234 [email protected] USA WILO USA LLC Calgary, Alberta T2A5L4 T/F +1 403 2769456 [email protected]

Wilo – International (Representation offices) Bosnia and Herzegovina 71000 Sarajevo T +387 33 714510 F +387 33 714511 [email protected]

Georgia 0177 Tbilisi T/F +995 32317813 [email protected]

Macedonia 1000 Skopje T/ F +389 2122058 [email protected]

Moldova 2012 Chisinau T/ F +373 2 223501 [email protected]

Tajikistan Dushanbe T +992 93 5554541

Uzbekistan 100046 Taschkent T/F +998 71 1206774 [email protected] January 2007

Subject to change without prior notice. In appliance of our General Terms of Delivery and Service (see www.wilo.com) W2695/6T/0609/GB/GMP