Weldspec-ASME-PQR

XYZ Fabrications Ltd 44 High St, Weldtown, Australia

ASME IX PQR Weldspec software by TWI Ltd PQR record number Date

TWI-PQR-24 20/08/2002

Revision

WPS record number Company name Welding standard

TWI-WPS-213 XYZ Fabrications Ltd ASME Section IX

Revision

BASE METALS (QW-403)

Welded to: and tested: Notes

Product form

Specification (type or grade)

P no.

Grp-no.

Size

Sch.

Thick. (mm) Dia. (mm)

Pipe Pipe

SA-335 (P11) SA-335 (P12)

4 5a

1

254.00 254.00

120 120

21.44 21.44

273.05 273.05

With PWHT, With hardness

POST WELD HEAT TREATMENT (QW-407) Temperature Heating rate Cooling rate

(°C) 710 (°C/hr) 220 (°C/hr) 260

Time Method Method

(hrs) 2 Resistance heaters Air

Type

Notes JOINTS (QW-402) Joint design Backing: Retainers Groove angle Root opening Root face

Single-V-groove None (deg.) (mm) (mm)

50 3.2 0-1

WELDING PROCESSES Welding process Type

GTAW Manual

FCAW Semi-automatic

5.28 ER80S-G 6 3

5.29 E81T1-B2 6 3

FILLER METALS (QW-404) SFA specification Classification Filler metal F-number Weld metal A-number Filler metal nominal composition Filler metal trade name Filler metal size Deposited thickness Maximum pass thickness Weld deposit chemistry Supplemental filler metal Supplemental filler metal vol.

TGS-1CM(Kobe) (mm) (mm) (mm)

7 4 Not specified -

DS 8000-B2 1.2 13 5 Not specified None None

6G -

6G -

150 300

150 300

2.4

(mm³)

2.4

1.2

1.2

POSITION (QW-405) Position of groove Weld progression PREHEAT (QW-406) Preheat temperature Maximum interpass temperature

(°C) (°C)

GAS (QW-408) Shielding gas: Trailing gas: Backing gas:

Type Flow rate Type Flow rate Type Flow rate

Argon 99.99% (l/min)

15-20

15-20

10-15

-

-

None (l/min)

Argon 99.99%

(l/min)

8-15

8-15

-

(mm)

2.4 150 16 80 1.8

2.4 180 17 120 1.53

1.2 180 23 180-220 1.13-1.55

DCSP

DCRP

CO2 10-15 None None -

10-15 -

ELECTRICAL (QW-409) Filler metal size Amperes Volts Travel speed Maximum heat input Tungsten size Tungsten type Current/polarity DC pulsing current Wire feed speed Arc transfer mode

(mm/min) (kJ/mm) (mm)

2.4 SFA 5.12 EWTh-2 DCSP

(m/min)

Not used -

1.2 190 25 170-200 1.43-1.68 DCRP -

1.2 170 24 210-270 0.91-1.17

DCRP

Spray

TECHNIQUE (QW-410) String or weave Orifice/gas cup size C.T.W.D Multi/Single pass per side Peening Initial/interpass cleaning Back gouging method

Weldspec 4.5.000 Catalog n° PQR00010

(mm)

Stringer and Weave No. 5-8 Multiple passes Not used Brushing/Chipping/Grinding Not applicable

Stringer and Weave No. 12-20 Not specified Multiple passes Not used Brushing/Chipping/Grinding Not applicable

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XYZ Fabrications Ltd 44 High St, Weldtown, Australia

ASME - Procedure Qualification Record (PQR) - Test results (PWHT) Weldspec software by TWI Ltd PQR record number Date

TWI-PQR-24 20/08/2002

Revision

WPS record number Company name Welding standard

TWI-WPS-213 XYZ Fabrications Ltd ASME Section IX

Revision

TENSILE TESTS (QW-150) Specimen number

Width (mm)

Thickness (mm)

Area (mm²)

1 2

19.0 19.0

20.6 20.5

391.40 389.50

Ultimate total load (N)

Ultimate unit stress (MPa) 537.5 538.6

Specified

Comments

Reduced section Type of failure and location Ductile-BM Ductile-BM

413

2 reduced section tension tests per QW-151.2 and QW-462.1(c)

GUIDED BEND TESTS (QW-160) Type of test

Acceptance criteria

Result

Comments

QW-163

Acceptable

see - ASME IX - QW-451.1

4 transverse side bends per QW-161.1 and QW-462.2

Comments

Dimensions - 9.5 x 22.6, 9.5 x 22.7, 9.5 x 22.7, 9.5 x 22.8. Bend - 180 deg, Mandrel diameter - 38mm

HARDNESS TEST Type (Scale)

Distance from surface

SA-335 (P11)

HAZ

Weld

169, 186 171, 181 183, 189 179, 179 174, 183 174, 193

192, 227 225, 237 244, 246 235, 270 236, 262 224, 228

232, 241 214, 255 231, 251

Vickers (HV5)

Comments

HAZ

SA-335 (P12)

See Report No. M02-08-90

OTHER TESTS Type of test

Acceptance criteria

Radiographic examination per QW-191 and QW-302.2 Penetrant test Macro examination

Comments

Result

Comments

Acceptable Acceptable Acceptable

Report Nos - RT-WPQT-S-1027, PT-WPQT-S-0141 - Radiograph Nos - WP-BCCV-037, 0-1, 1-2, 2-3, 3-4, 4-0

CERTIFICATION Welder's name

ID Number

Stamp number

Dick Hadfield

092

1005117-80

Mechanical testing by Laboratory test number Test file number Tests conducted by

S G Park

We certify that the statements in this record are correct and tested in accordance with DNV, LR and BV Rules.

Welding Engineer Name

QA Signature

Name

Signature

Andy Brightmore Date

Date

13/10/2005 Examinig Body Name

Signature

Date

Weldspec 4.5.000 Catalog n° PQR00010

(c) Copyright 2005 TWI Software. All rights reserved worldwide. Page 2 of 2