Welder Performance Qualifications Record

February 27, 2018 | Author: Mostafa Farid | Category: Welding, Pipe (Fluid Conveyance), Metals, Industries, Chemistry
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Welder Performance Qualification Record, According to ASME IX Edition 2010 add. 2011...

Description

Date

WELDER PERFORMANCE QUALIFIQATION RECORD ACCORDING TO ASME IX-2010,Add.2011

January 31, 2013

WPQ No.

MEW-S001

Revision

0

Suman Thalukder Delip S001 WPS-ME-001

Name: Stamp no. : WPS no.:

TESTING CONDITIONS AND QUALIFICATION LIMITS

Welding variables (QW-350)

Actual values

Range of qualification

SMAW Manual NA NA

SMAW Manual NA NA

P No. 1(SA 516 Gr.485)

P No. 1 through P No. 15F, P No. 34, and P No. 41 through P No. 49

Process Type Transfer mode GTAW Current/polarity Base metal P No (material specification) (QW-423)

SFA 5.1 E 7018 4 None NA 10 mm

Filler metal Specification (SFA) Filler metal Classification F-No.

(QW-433)

Backing (metal, weld metal, double welded) Filler type (Solid, metal cored or fluxcored) (GTAW/PAW) Deposit weld metal thickness (t)

(QW-451.1)

F no 4 without Backing

NA 20 plate & pipe dia > 24" (610 mm) O.D

2G

Position (QW-461.9)

pipe dia ≤ 24" (610 mm) O.D

F,H

fillet (plate & pipe)

F, H

≥ 73 mm outside dia.

NA NA NA NA NA

Pipe outside diameter Welding progression Consumable insert Gas/Flux type Inert gas backing

F, H

NA NA NA NA

VISUAL INSPECTION (QW-302.4) Acceptable

YES

NO

GUIDED BEND TEST RESULTS (QW-462) Sample

Type

Result

Inspeted By

Abel Vaz

1

SIDE

ACC

Organization

Lonester Alpha Laboratories

2

SIDE

ACC

Date

27 janurary 2013

FILLET TEST RESULTS (QW-180)

NA

Fracture test

Mactoetch (QW-184)

Fillet size

Concavity/Convexity

Inspected by

Organization

Report No.

Date VOLUMETRIC NDE (QW-191)

Film identification no.

Result

Remarks

NA

Film identification no.

Inspected by

Report number

Organization

Date

Result

Remarks

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of ASME IX-2010,Add.2011 Prepared by

Mohamed Ibrahim

Mostafa Farid

Reviewed by

Signature

Signature

Date

Date

WELDER PERFORMANCE QUALIFIQATION RECORD

Date

January 31, 2013

Date

WELDER PERFORMANCE QUALIFIQATION RECORD ACCORDING TO ASME IX-2010,Add.2011

January 31, 2013

WPQ No.

MEW-S002

Revision

0

Dolan Kanti Chowdhuri S002 WPS-ME-002

Name: Stamp no. : WPS no.:

TESTING CONDITIONS AND QUALIFICATION LIMITS

Welding variables (QW-350)

Actual values

Range of qualification

SMAW Manual NA NA

SMAW Manual NA NA

P No. 1(SA 516 Gr.485)

P No. 1 through P No. 15F, P No. 34, and P No. 41 through P No. 49

Process Type Transfer mode GTAW Current/polarity Base metal P No (material specification) (QW-423)

SFA 5.1 E 7018 4 Double Welded NA 10 mm

Filler metal Specification (SFA) Filler metal Classification F-No.

(QW-433)

Backing (metal, weld metal, double welded) Filler type (Solid, metal cored or fluxcored) (GTAW/PAW) Deposit weld metal thickness (t)

(QW-451.1)

F no 4 with/without Backing

NA 20 plate & pipe dia > 24" (610 mm) O.D

2G

Position (QW-461.9)

F,H

fillet (plate & pipe)

F, H

≥ 73 mm outside dia.

NA NA NA NA NA

Pipe outside diameter Welding progression Consumable insert Gas/Flux type Inert gas backing

F, H

pipe dia ≤ 24" (610 mm) O.D

NA NA NA NA

VISUAL INSPECTION (QW-302.4) Acceptable

YES

NO

GUIDED BEND TEST RESULTS (QW-462) Sample

Type

Result

Inspeted By

Abel Vaz

1

SIDE

ACC

Organization

Lonester Alpha Laboratories

2

SIDE

ACC

Date

27 janurary 2013

FILLET TEST RESULTS (QW-180)

NA

Fracture test

Mactoetch (QW-184)

Fillet size

Concavity/Convexity

Inspected by

Organization

Report No.

Date VOLUMETRIC NDE (QW-191)

Film identification no.

Result

Remarks

NA

Film identification no.

Inspected by

Report number

Organization

Date

Result

Remarks

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of ASME IX-2010,Add.2011 Prepared by

Mohamed Ibrahim

Mostafa Farid

Reviewed by

Signature

Signature

Date

Date

WELDER PERFORMANCE QUALIFIQATION RECORD

Date WPQ No.

January 31, 2013 MEW-S003

WELDER PERFORMANCE QUALIFIQATION RECORD

WPQ No.

MEW-S003

ACCORDING TO ASME IX-2010,Add.2011

Revision

0

Abdul Kader S003 WPS-ME-001

Name: Stamp no. : WPS no.:

TESTING CONDITIONS AND QUALIFICATION LIMITS

Welding variables (QW-350) Process Type Transfer mode GTAW Current/polarity Base metal P No (material specification) (QW-423)

Filler metal Classification (QW-433)

Backing (metal, weld metal, double welded) Filler type (Solid, metal cored or fluxcored) (GTAW/PAW) Deposit weld metal thickness (t)

Range of qualification

SMAW Manual NA NA

SMAW Manual NA NA

P No. 1(SA 516 Gr.485)

P No. 1 through P No. 15F, P No. 34, and P No. 41 through P No. 49

SFA 5.1 E 7018 4 Single Side Weld NA 10 mm

Filler metal Specification (SFA) F-No.

Actual values

(QW-451.1)

F no 4 without Backing

NA 20 plate & pipe dia > 24" (610 mm) O.D

2G

Position (QW-461.9)

pipe dia ≤ 24" (610 mm) O.D

F,H

fillet (plate & pipe)

F, H

≥ 73 mm outside dia.

NA NA NA NA NA

Pipe outside diameter Welding progression Consumable insert Gas/Flux type Inert gas backing

F, H

NA NA NA NA

VISUAL INSPECTION (QW-302.4) Acceptable

YES

NO

GUIDED BEND TEST RESULTS (QW-462) NA Sample

Type

Result

Inspeted By

1

SIDE

ACC

Organization

2

SIDE

ACC

Date

FILLET TEST RESULTS (QW-180)

NA

Fracture test

Mactoetch (QW-184)

Fillet size

Concavity/Convexity

Inspected by

Organization

Report No.

Date VOLUMETRIC NDE (QW-191)

Film identification no.

Result

Remarks

Film identification no.

Result

Remarks

PQR/ME/Kader

ACC.

Acc.Pores.

Inspected by

Report number

RT01

Organization

Date

1/22/2013

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of ASME IX-2010,Add.2011 Prepared by

Mohamed Ibrahim

Reviewed by

Signature

Signature

Date

Date

Mostafa Farid

WELDER PERFORMANCE QUALIFIQATION RECORD

Date

10-2-2013

WPQ No.

G 001

ACCORDING TO ASME IX-2010,Add.2011 Revision

0

Zulfiqar Ali G001

Name: Stamp no. :

TESTING CONDITIONS AND QUALIFICATION LIMITS

Welding variables (QW-350)

Actual values

Range of Qualified

GTAW Manual NA DCEN

GTAW Manual NA DCEN

P No. 1 to P No.1 (SA 106 Gr. B)

P No. 1 through P No. 15F, P No. 34, and P No. 41 through P No. 49

SFA 5.18 ER 70S-6 6 Without Backing Solid 8.74 mm NO

____ ____ F No 6 with/without Backing Solid max. 17mm ____

Process Type Transfer mode GTAW Current/polarity Base metal P No (material specification) (QW-423) Filler metal Specification (SFA) Filler metal Classification F-No. (QW-433) Backing (metal, weld metal, double welded) Filler type (Solid, metal cored or flux cored) (GTAW/PAW) Deposit weld metal thickness (t) (QW-451.1) Three Layers Minimum

YES

plate & pipe dia > 24" (610 mm) O.D

2G

Position (QW-461.9) Pipe outside diameter Welding progression Consumable insert Gas/Flux type Inert gas backing

2 inch NA NA SG-A Argon 99.997% (single) None VISUAL INSPECTION (QW-302.4) YES NO

(QW-452.3)

Acceptable

F, H

pipe dia ≤ 24" (610 mm) O.D

F,H

fillet (plate & pipe)

F, H

1 inch (25 mm) and over NA NA SG-A Argon 99.997% None

GUIDED BEND TEST RESULTS (QW-462) Sample 1 2

Type Transverse Face Bend Transverse Root Bend

NA NA Inspected by Organization

Welding Supervised by :

Company Report No. Date Conducted by

Lonestar Alpha Laboratories LMM/ 1300146 9-Feb-13 GMY

FILLET TEST RESULTS (QW-180) NA NA Mactoetch (QW-184) NA Concavity/Convexity NA Organization NA Report No.

Fracture test Fillet size Inspected by Report No.

Film identification no.

Result Accepted Accepted

Result NA

VOLUMETRIC NDE (QW-191) NA Remarks Film identification no. NA NA

NA

NA

NA Report number Date

NA NA NA NA

Result NA

Remarks NA

NA

NA

Mostafa M. Farid

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of ASME IX2010,Add.2011. Manufacturer: Metal Engineering Oil and Gas Division

Prepared by Signature Date

Reviewed by Signature Date

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