Weld Consumable Calculator

Single V Butt Weld with both Plates prepped at same angle Select Process 59 Stick (MMAW) Low Hydrogen Plate thickness (T) Included bevel angle (A) Root gap (G) Root thickness (R) Cap height (C) W eld length Opening width (O) Consumable usage

Complete dimensions below 12.7 60 2 2 2 1 14.4 0.89

Total weld metal weight

mm degrees mm mm mm m mm Kg/mtr

1 Kg

NOTE: The weight of consumable required  is based butt weld has no cap on the underside NOTE: To calculate consumable weight  for double-V angles, but half the plate thickness. Then double the re

Total consumable required

2 Kg

Fillet welds Select Process 56 Stick (MMAW) GP's Complete dimensions below Fillet size (F) Cap height (C) W eld length Consumable usage Total weld metal weight

8 1 50 0.17

mm mm m Kg/mtr

9 Kg

Titles you can't find anywhere else

Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.

Total consumable required

16 Kg

Titles you can't find anywhere else

Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.

TRIANGLE Weight of Weld Metal in For Filet calculations use 45 degrees an X( 15 KG/ M

   )   m   m   n    i   s   s   e   n    k   c    i    h    T   e    t   a    l    P    (    A

20 W

KG / M

30 W

KG / M

W

3 .1 5

0.01

0.8

0.01

1.1

0.02

1.8

4.2

0 .0 2

1.1

0.03

1.5

0.04

2.4

5 .2 5

0.03

1.4

0.04

1.9

0.06

3.0

6

0.04

1.6

0.05

2.2

0.08

3 .5

8

0.07

2.1

0.09

2.9

0.15

4 .6

10

0 .1 1

2.7

0.14

3.6

0.23

5 .8

12

0 .1 5

3.2

0.21

4.4

0.33

6 .9

14

0 .2 1

3.8

0.28

5.1

0.45

8 .1

16

0 .2 7

4.3

0.37

5.8

0.58

9 .2

18

0 .3 4

4.8

0.47

6.6

0.74

10.4

20

0 .4 2

5.4

0.58

7.3

0.91

11.5

22

0 .5 1

5.9

0.70

8.0

1.10

12.7

24

0 .6 1

6.4

0.83

8.7

1.31

13.9

25

0 .6 6

6.7

0.90

9.1

1.43

14.4

26

0 .7 2

7.0

0.97

9.5

1.54

15.0

28

0 .8 3

7.5

1.13

10.2

1.79

16.2

30

0 .9 5

8.0

1.29

10.9

2.05

17.3

32

1 .0 8

8.6

1.47

11.6

2.34

18.5

34

1 .2 2

9.1

1.66

12.4

2.64

19.6

36

1 .3 7

9.6

1.86

13.1

2.96

20.8

38

1 .5 3

10.2

2.08

13.8

3.29

21.9

40

1 .6 9

10.7

2.30

14.6

3.65

23.1

Titles you can't find anywhere else

Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.

Titles you can't find anywhere else

Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.

G/M of weld d F being the Fillet length ngle in degrees) 45 KG/M

60

W

F

KG/ M

70 W

K G /M

W

0.04

3.2

6.0

0 .0 7

5.5

0.11

8 .7

0.07

4.2

8.0

0 .1 2

7.3

0.19

1 1 .5

0.11

5.3

10.0

0.19

9.1

0.30

14.4

0.14

6.0

11.4

0.25

10.4

0.39

16.5

0.25

8.0

15.2

0.44

13.9

0.69

22.0

0.40

10.0

19.0

0 .6 8

17.3

1.09

2 7 .5

0.57

12.0

22.8

0 .9 9

20.8

1.56

3 3 .0

0.77

14.0

26.7

1 .3 4

24.2

2.13

3 8 .5

1.01

16.0

30.5

1 .7 5

27.7

2.78

4 4 .0

1.28

18.0

34.3

2 .2 2

31.2

3.52

4 9 .5

1.58

20.0

38.1

2 .7 4

34.6

4.34

5 4 .9

1.91

22.0

41.9

3 .3 1

38.1

5.25

6 0 .4

2.28

24.0

45.7

3 .9 4

41.6

6.25

6 5 .9

2.47

25.0

47.6

4 .2 8

43.3

6.78

6 8 .7

2.67

26.0

49.5

4 .6 2

45.0

7.34

7 1 .4

3.10

28.0

53.3

5 .3 6

48.5

8.51

7 6 .9

3.56

30.0

57.1

6 .1 6

52.0

9.77

8 2 .4

4.04

32.0

60.9

7 .0 1

55.4

11.1

8 7 .9

4.57

34.0

64.7

7 .9 1

58.9

12.5

9 3 .4

5.12

36.0

68.5

8 .8 7

62.4

14.1

9 8 .9

5.70

38.0

72.3

9 .8 8

65.8

15.7

104

6.32

40.0

76.1

10.9

69.3

17.4

110

   )   m   m   n    i   s   s   e   n    k   c    i    h    T   e    t   a    l    P    (    T

Titles you can't find anywhere else

Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.

Titles you can't find anywhere else

Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.

RECTANGLE Weight of Weld Metal in KG/M of weld W (Width in mm) 1

2

3

4

5

6

7

8

6

0 .0 5

0 .0 9

0 .1 4

0.19

0.24

0.28

0.33

0.38

8

0 .0 6

0 .1 3

0 .1 9

0.25

0.32

0.38

0.44

0.51

10

0 .0 8

0 .1 6

0 .2 4

0.32

0 . 40

0.47

0 . 55

0.63

12

0 .0 9

0 .1 9

0 .2 8

0.38

0 . 47

0.57

0 . 66

0.76

14

0 .1 1

0 .2 2

0 .3 3

0.44

0 . 55

0.66

0 . 77

0.88

16

0 .1 3

0 .2 5

0 .3 8

0.51

0 . 63

0.76

0 . 88

1.01

18

0 .1 4

0 .2 8

0 .4 3

0.57

0 . 71

0.85

1 . 00

1.14

20

0 .1 6

0 .3 2

0 .4 7

0.63

0 . 79

0.95

1 . 11

1.26

22

0 .1 7

0 .3 5

0 .5 2

0.70

0 . 87

1.04

1 . 22

1.39

24

0 .1 9

0 .3 8

0 .5 7

0.76

0 . 95

1.14

1 . 33

1.52

25

0 .2 0

0 .4 0

0 .5 9

0.79

0 . 99

1.19

1 . 38

1.58

26

0 .2 1

0 .4 1

0 .6 2

0.82

1 . 03

1.23

1 . 44

1.64

28

0 .2 2

0 .4 4

0 .6 6

0.88

1 . 11

1.33

1 . 55

1.77

30

0 .2 4

0 .4 7

0 .7 1

0.95

1 . 19

1.42

1 . 66

1.90

32

0 .2 5

0 .5 1

0 .7 6

1.01

1 . 26

1.52

1 . 77

2.02

34

0 .2 7

0 .5 4

0 .8 1

1.07

1 . 34

1.61

1 . 88

2.15

36

0 .2 8

0 .5 7

0 .8 5

1.14

1 . 42

1.71

1 . 99

2.28

38

0 .3 0

0 .6 0

0 .9 0

1.20

1 . 50

1.80

2 . 10

2.40

40

0 .3 2

0 .6 3

0 .9 5

1.26

1 . 58

1.90

2 . 21

2.53

Titles you can't find anywhere else

Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.

Titles you can't find anywhere else

Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.

9

10

12

15

20

1

0 .4 3

0. 0 .4 7

0. 0 .5 7

0. 0 .7 1

0. 0 .95

5

0. 0 .03

0 .5 7

0. 0 .6 3

0. 0 .7 6

0. 0 .9 5

1. 1 .26

6

0. 0 .04

0 .7 1

0. 0 .7 9

0. 0 .9 5

1. 1 .1 9

1. 1 .58

7

0. 0 .04

0 .8 5

0. 0 .9 5

1. 1 .1 4

1. 1 .4 2

1. 1 .90

8

0. 0 .05

1.00

1 .1 1

1 .3 3

1 .6 6

2.21

10

0.06

1.14

1 .2 6

1 .5 2

1 .9 0

2.53

12

0.07

1.28

1 .4 2

1 .7 1

2 .1 3

2.84

14

0.08

1.42

1 .5 8

1 .9 0

2 .3 7

3.16

15

0.09

1.56

1 .7 4

2 .0 9

2 .6 1

3.48

16

0.09

1.71

1 .9 0

2 .2 8

2 .8 4

3.79

18

0.11

1.78

1 .9 8

2 .3 7

2 .9 6

3.95

20

0.12

1.85

2 .0 5

2 .4 6

3 .0 8

4.11

   )   m   m   n    i    h    t    d    i    W   p   a    C    (

22

0.13

   W    C

24

0.14

1.99

2 .2 1

2 .6 5

3 .3 2

4.42

2.13

2 .3 7

2 .8 4

3 .5 6

4.74

25

0.15

2.28

2 .5 3

3 .0 3

3 .7 9

5.06

26

0.15

2.42

2 .6 9

3 .2 2

4 .0 3

5.37

29

0.17

2.56

2 .8 4

3 .4 1

4 .2 7

5.69

30

0.18

2.70

3 .0 0

3 .6 0

4 .5 0

6.00

35

0.21

2.84

3 .1 6

3 .7 9

4 .7 4

6.32

40

0.24

Titles you can't find anywhere else

Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.

Titles you can't find anywhere else

Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.

Titles you can't find anywhere else

Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.

CAP Weight of Weld Metal in KG/M of weld CH (Cap Height in mm) 1 .5

2

2. 5

3

4

5

6

0.04

0 .0 6

0 .0 7

0 .0 9

0.12

0.15

0.18

0.05

0 .0 7

0 .0 9

0 .1 1

0.14

0.18

0.21

0.06

0 .0 8

0 .1 0

0 .1 2

0.17

0.21

0.25

0.07

0 .0 9

0 .1 2

0 .1 4

0.19

0.24

0.28

0.09

0 .1 2

0 .1 5

0 .1 8

0.24

0.30

0.36

0.11

0 .1 4

0 .1 8

0 .2 1

0.28

0.36

0.43

0.12

0 .1 7

0 .2 1

0 .2 5

0.33

0.41

0.50

0.13

0 .1 8

0 .2 2

0 .2 7

0.36

0.44

0.53

0.14

0 .1 9

0 .2 4

0 .2 8

0.38

0.47

0.57

0.16

0 .2 1

0 .2 7

0 .3 2

0.43

0.53

0.64

0.18

0 .2 4

0 .3 0

0 .3 6

0.47

0.59

0.71

0.20

0 .2 6

0 .3 3

0 .3 9

0.52

0.65

0.78

0.21

0 .2 8

0 .3 6

0 .4 3

0.57

0.71

0.85

0.22

0 .3 0

0 .3 7

0 .4 4

0.59

0.74

0.89

0.23

0 .3 1

0 .3 9

0 .4 6

0.62

0.77

0.92

0.26

0 .3 4

0 .4 3

0 .5 2

0.69

0.86

1.03

0.27

0 .3 6

0 .4 4

0 .5 3

0.71

0.89

1.07

0.31

0 .4 1

0 .5 2

0 .6 2

0.83

1.04

1.24

0.36

0 .4 7

0 .5 9

0 .7 1

0.95

1.19

1.42