Choices in Technology For Your Sucker Rod Needs
Weatherford Sucker Rods
High-Strength Sucker Rods
PC Pumping Torque Limits
Weatherford Artificial Lift Systems offers premium quality, high-strength sucker rods with high and ultra-high load ratings plus highly corrosion-resistant properties. These special chrome-moly/chrome-nickel alloy steel sucker rods are available in 5/8, 3/4, 7/8, 1 and 1-1/8 inch diameters. All sizes are offered in 25 and 30 foot lengths. Each rod is heat treated, and has pin ends machined, with API rolled threads. ®
Grade
Rod Size (inch)
Yield Strength (psi)
Elastic torque Limit (ft-lbs)
Specified Torque Limit (ft-lbs)
Grade MD 56
3/4"
85
362
430
Grade MD 56
7/8"
85
568
675
Grade MD 56
1"
85
850
1000
EL ULTRA-HIGH-STRENGTH SUCKER RODS
QUENCHED AND TEMPERED SUCKER RODS
Designed to provide an ultra-high load rating and successful corrosionresistant qualities, EL rods are Weatherford's premium line of highstrength coupled sucker rods. The exclusive induction case hardening process incorporated into the manufacturing of these rods makes them the ultimate fatigue-resistant sucker rod.
Designed for high strength and fatigue performance, the S88 rod provides an intermediate step between the normalized Grade D and ultra-high strength EL rod. These rods are manufactured with 3130M Nickel-Chrome steel; they are quenched and tempered which results in higher toughness and a finer grain structure, making them capable of better fatigue resistance. For example, the quenched and tempered rods typically have charpy impact results in the +70 ft. lb. range, while normalized and tempered rods are typically in the 20 ft. lb. range. This added toughness of the quenched and tempered rod provides the added fatigue resistance needed in extreme applications.
Grade D
3/4"
85
362
460
Grade D
7/8"
85
568
735
Grade D
1"
85
850
1100
Grade D
1 1/8"
85
1214
1570
S67
7/8"
110
696
780
S67
1"
110
1039
1165
S67
1 1/8"
110
1480
1660
S88 sucker rods are available in 5/8"*, 3/4", 7/8", 1" and 1 1/8"* diameters. All sizes are available in 25-foot and 30-foot* lengths.
Grade KD63
3/4"
85
362
450
Grade KD63
7/8"
85
568
700
Grade KD63
1"
85
850
1000
Grade KD63
1 1/8"
85
1214
1500
S87
7/8"
115
728
815
S87
1"
115
1086
1220
S87
1 1/8"
115
1551
1740
Special Alloy T-66/XD
3/4"
115
462
500
Special Alloy T-66/XD
7/8"
115
725
800
Special Alloy T-66/XD
1"
115
1086
1200
Special Alloy T-66/XD
1 1/8"
115
1551
1700
Special Alloy T-66/XD
1 1/4 X 1"
115
2100
1600*
Special Alloy T-66/XD
1 1/4 X 1 1/8"
115
2100
2500*
S88
7/8"
130
823
920
S88
1"
130
1228
1380
S88
1 1/8"
130
1749
1965
EL
7/8"
-
-
1000*
EL
1"
-
-
1600*
EL
1 1/8"
-
-
2500*
Ordinary sucker rods tend to fail from fatigue originating at the surface under tension. The unique engineering of the EL rod puts it in a class by itself. It has a thin compression layer at its surface that remains under compression even under normal operating tensile loads. Since the compressive pre-stress protects the surface from tensile stresses, the chances of developing fatique cracks are greatly reduced. Additionally, stringent quality control procedures employed with these rods promote reliable and long service life.
Maximum Stress Allowable Sa = (T/2.8 + 0.375 Smin) SF
Key Benefits • Energy saving through pumping with a lighter string with no compromise in production • Higher fluid production with existing pumping unit • Reduction in the size of pumping unit with no reduction in production • Use of smaller, more economical tubing • Increased pump speeds for additional production • Avoidance of more unconventional and expensive recovery techniques • Extended service life Applications Super high-load capacity in mild sweet (CO2) and sour (H2S) corrosive environments. Satisfactory corrosion-inhibiting practices must be followed. Specifications • Special chrome-moly alloy steel • Normalized, tempered, and induction case hardened • Pin ends machined with API rolled threads Maximum Stress Allowable Sa = (55,000 PSI = 0.2143 Smin) SF
S87 API D rod is recommended for mild corrosive or inhibited wells; also recommended for CO2 wells (sweet corrosive environments). Manufactured with 3130 modified alloy steel. S67 API Grade D rod is recommended for heavy duty pumping in non-corrosive or inhibited wells. This economical high strength rod is manufactured with 1029 modified alloy steel. Applications Deep, highly loaded wells in mildly corrosive environments provided satisfactory corrosion inhibiting practices are followed. Specifications • Special chrome-nickel alloy steel (S88 and S87) • Quenched and tempered • Pin ends machined with API rolled threads *These sizes are available with minimum order quantities.
*Special High Torque Coupling and Make-up Procedures Required.
Weatherford Couplings Weatherford Grade “T” and “SM” sucker rod couplings are manufactured to strict quality control standards from high strength alloy steel and conform to API Specification 11B. The threads of these couplings are cold form-rolled produced by displacement of material rather than by removal of material as in the cut thread. Rolling the thread results in a compressive stress at the root of the thread, giving maximum strength to the traditional weak point of cut thread couplings.
Weatherford sprayed metal couplings have a corrosion resistant surface with a low coefficient of friction that reduces wear on the tubing and the coupling. This coupling is recommended for deviated wells. Weatherford couplings are available in Standard O.D., oversized and Slim Hole configurations in sizes of 5⁄8” through 1-1⁄8”.
T66/XD SUCKER RODS
API GRADE RODS
The T66/XD is an extremely dependable rod designed for high-strength service and provides an intermediate step between the Grade D and ultra-high-strength EL rod.
Weatherford API sucker rods are manufactured to API 11B specifications and ISO 9001/API Q1 certified in one of the most modern facilities of its type within the industry. These rods feature fully rolled, cold-formed threads designed to provided a precise, smooth, reinforced thread structure not attainable by normal machine-cut threads. Metal is displaced rather than removed, and the resultant cold working strengthens the thread root. Weatherford rods are cleaned by shot blasting to remove any scale and oxidation, then liberally coated with rust inhibitors and carefully palletized in bundles for safe transport and handling.
These rods are manufactured with 4138M chrome-moly steel, making them capable of handling the toughest stresses. The special alloy steel provides more resistance to sulfide stress cracking than AISI 4337 nickel-chrome-moly steel used in older generation high-strength sucker rods. The metallurgical makeup of the T66/XD sucker rods is checked continually for quality assurance. Rods are forged, normalized, and tempered, shot blasted, and pins precision machined and roll-threaded. This continuous in-process inspection confirms that only the finest sucker rods bear the Weatherford name. Applications Deep, highly loaded wells in mildly corrosive environments provided satisfactory corrosion inhibiting practices are followed.
Weatherford Couplings
Specifications
COUPLING SELECTION CHART HARDNESS
COUPLING
O. D. 56-62 HRA
API Grade “SM” Coated
( 14 )-23 HRC
( 14 )-23 HRC
595 HV200 ( min )
56-62 HRA
56-62 HRC
( 14 )-23 HRC
APPROXIMATE WEIGHT OF A 25-FOOT SUCKER ROD API SIZE (INCHES)
WEIGHT IN POUNDS WITHOUT COUPLING
Tensile Minimum
High Strength Alloy Steel
90,000 psi
110,000 psi
High Strength Alloy Steel
75,000 psi
100,000 psi
Core 56-62 HRA
WITH STANDARD WITH SLIM HOLE COUPLING COUPLING
• Normalized and tempered
Yield Minimum
Material
API Grade “T”
• Special chrome-moly alloy steel
API COUPLED SUCKER RODS A complete line of API grade sucker rods is available from Weatherford. Each rod manufactured from Special Quality (SBQ) bar stock and held to the same stringent quality control measures and careful handling as our high-strength rods.
COUPLING SIZES AND WEIGHTS API SIZE (INCHES)
OUTSIDE DIAMETER (INCHES)
WEIGHT(POUNDS)
STANDARD
SLIM HOLE
STANDARD
SLIM HOLE
27.2
28.5
28.2
5/8
1-1/2
1-1/4
1.30
1.00
3/4
38.5
40.0
39.8
3/4
1-5/8
1-1/2
1.50
1.26
7/8
52.0
53.8
53.5
7/8
1-13/16
1-5/8
1.80
1.50
1
69.9
72.5
71.9
1
2-3/16
2
2.58
2.01
88.7
91.8
–
Maximum Stress Allowable Sa = (T/2.8 + 0.375 Smin) SF
5/8
1-1/8
• Pin ends machined with API rolled threads
1-1/8
2-3/8
–
3.13
Grade C Rods Light-to-medium load applications in non-corrosive wells. AISI 1536 carbon-manganese alloy steel. Grade K Rods Light-to-medium load applications in corrosive wells. AISI 4623 nickel-molybdenum alloy steel. Grade MD56 Rods Medium-to-heavy loads in non-corrosive wells. AISI 1541 carbon-manganese alloy steel. Grade D Rods Heavy loads in non-corrosive or effectively inhibited wells. AISI 4142 chromium-molybdenum alloy steel. Grade KD63 Rods (normally API Grade D Service) Heavy loads in effectively inhibited corrosive wells. AISI 4720 nickel-chromium-molybdenum alloy steel. API Pony Rods Pony Rods from Weatherford conform to appropriate API classifications. They are manufactured under strict quality standards and from the same alloy steels as COROD® Continuous Sucker Rods sucker rods.
–
Recommended Makeup from Hand Tight Positions for EL & T66/XD Rods Only Rod Size (in.)
Wrench Square (in.)
5/8" 3/4"
API - 7/8" API - 1"
7/8" (EL rod)
Non API 1-1/8" to match sucker rod strength
7/8"
API - 1"
1"
API - 1-5/16"
1-1/8"
API - 1-1/2"
Coupling
Full Size, Slim Hole, API Grade T Couplings and Grade SM Couplings
New Rods Rerun Coupling Box OD (in.) Min (in.) Max (in.) Max (in.) Max (in.) 1-1/2" 1-5/8"
21/64" 26/64"
25/64" 30/64"
20/64" 23/64"
22/64" 25/64"
1-13/16"
29/64"
33/64"
28/64"
31/64"
1-13/16"
29/64"
33/64"
28/64"
31/64"
2-3/16"
37/64"
43/64"
36/64"
40/64"
2-3/8"
45/64"
52/64"
43/64"
50/64"
Weatherford manufactures the COROD ® continous sucker rod for distinct production enhancement and cost saving advantages to various rod string applications. Unlike conventional sucker rods that are coupled every 25 or 30 feet, continuous sucker rods require couplings only at the top and bottom of the rod string-regardless of well depth. With fewer joints, this solid length of steel is lighter and enhances tubing life due to a more uniform contact between the tubing and sucker rod. It also addresses many premature tubing wear challenges, especially in directional and horizontal wells. SPECIAL APPLICATIONS Special applications such as highly deviated wells and heavy, highviscosity oil production, are prime opportunities for the high-strength, high-torque capabilities of the COROD® system.
Corod is ideally suited to both reciprocating and rotary pumping applications. For more information contact your nearest Weatherford Representative
Sucker Rod Comparison Chart Mechanical Properties
Sucker Rod Comparison Chart Chemical Analyses
Based On API Specifications 11B
Based On API Specifications 11B
Manufacturer
Type
Yield Strength 1,000 PSI
Color Code
Tensile Strength 1,000 PSI
API GRADE C
Elongation Reduction % in 8” of Area, %
Brinell Hardness
Heat Treatment
White
90/105
100/115
13Mn
55Mn
207-235
Quenched & Tempered
Weatherford
C
White
60Mn
90/115
18Mn
50Mn
185-240
Normalized
Norris
30
White
60Mn
90/115
15Mn
45Mn
185-239
Normalized
Upco
35
White
60Mn
90/115
14Mn
45Mn
187-238
Normalized & Tempered
S-59
Blue
90/105
100/115
13Mn
55Mn
207-235
Quenched & Tempered
Weatherford
K
Blue
60Mn
90/115
16Mn
60Mn
185-231
Normalized & Tempered
Norris
40
Blue
60Mn
90/115
16Mn
55Mn
174-239
Normalized & Tempered
Upco
45
Blue
60Mn
90/115
16Mn
40Mn
174-238
Normalized & Tempered
S-67
CARBON STEEL, CHROME-MOLY ALLOY AND SPECIAL ALLOY
Brown
110/125
120/140
% Carbon
11Mn
% Mang.
% Phos.
% Sulphur
55Mn
248-277
S-87
Orange
115/130
125/140
12Mn
55Mn
248-280
Quenched & Tempered
Weatherford
D
Yellow
85Mn
115/140
10Mn
45Mn
240-294
Normalized & Tempered
Weatherford
MD56
Brown
85Mn
115/140
14Mn
45Mn
240-294
Normalized & Tempered
Weatherford
KD63
Orange
85Mn
115/140
14Mn
45Mn
240-294
Normalized & Tempered
Norris
54
Brown
85Mn
115/140
15Mn
50Mn
239-290
Normalized & Tempered
Norris
78
Yellow
85Mn
115/140
10Mn
45Mn
239-290
Normalized & Tempered
Norris
90
Orange
85Mn
115/140
12Mn
40Mn
239-290
Normalized & Tempered
Upco
75
Yellow
85Mn
115/140
10Mn
40Mn
234-289
Normalized & Tempered
Upco
75A
Green
85Mn
115/140
10Mn
40Mn
238-289
Normalized & Tempered
Upco
95
Orange
85Mn
115/140
10Mn
40Mn
238-289
Normalized & Tempered
% % Nickel Chromium
% Moly
% Other
CARBON STEEL
S-60
1029Md
.22-.29
1.00-1.32
.025Mx
.04Mx
.15-.30
.15Mx
.20Mx
.05Mx
Weatherford
C
1536SR
.30-.37
1.20-1.50
.04Mx
.04Mx
.20-.30
.25Mx
.25Mx
.05Mx
.35 Cu Mx
Norris
30
1536M
.30-.39
1.10-1.40
.04Mx
.04Mx
.15-.35
.35Mx
.30Mx
.06Mx
.02-.07 Va, .35Mx Cu
Upco
35
1536M
.30-.37
1.20-1.50
.04Mx
.04Mx
.20-.30
.25Mx
.25Mx
.05Mx
.01-.38 (Cu, N, Va)
API GRADE K
NICKEL MOLY ALLOY
Weatherford
S-59
46XX
.14-.21
.55-.75
.025Mx
.035Mx
.15-.35
1.65-2.00
Weatherford
K
4623
.20-.25
.75-1.00
.035Mx
.04Mx
.20-.35
1.65-2.00
Norris
40
4621M
.18-.25
.60-.80
.035Mx
.035Mx
.15-.35
1.65-2.00
.20Mx
.15-.25
.03-.07Va, .35Mx Cu
Upco
45
4623
.20-.24
.75-1.00
.035Mx
.04Mx
.20-.35
1.65-2.00
.25Mx
.20-.28
.015-.43 (Cu, N, Va)
API GRADE D
Quenched & Tempered
Weatherford
% Silicon
Weatherford
NICKEL MOLY ALLOY
Weatherford
Weatherford
Steel Type
API GRADE C
S-60
API GRADE D
Type
CARBON STEEL
Weatherford
API GRADE K
Manufacturer
.20-.30 .25Mx
.20-.30
CARBON STEEL, CHROME-MOLY ALLOY AND SPECIAL ALLOY
Weatherford
S-67
1029Md
.22-.29
1.00-1.32
.025Mx
.04Mx
.15-.30
.15Mx
.20Mx
.05Mx
.35Mx Cu
Weatherford
S-87
3130Md
.22-.29
.71-1.00
.025Mx
.035Mx
.15-.35
.70-1.00
Weatherford
D
4142SR
.40-.45
.75-1.00
.035Mx
.04Mx
.15-.30
.25Mx
.41-.65
.05Mx
.35Mx Cu
.80-1.10
.15-.25
Weatherford
MD56
1541MV
.40-.44
1.35-1.55
.035
.04Mx
.15-.30
.25Mx
.25Mx
.05Mx
Weatherford
KD63
4720SR
.19-.23
.85-1.05
.035Mx
.04Mx
.15-.35
.90-1.20
.80-1.05
.22-.30
Norris
54
541VM
.36-.45
1.35-1.65
.040Mx
.040Mx
.15-.35
.35Mx
.30Mx
.06Mx
.04-.09Va, .35Mx Cu
Norris
78
4142HM
.38-.45
.80-1.00
.035Mx
.035Mx
.15-.35
.45Mx
.80-1.10
.15-.25
.03-.07Va, .35Mx Cu
Norris
90
4320M
.18-.24
.80-1.00
.025Mx
.025Mx
.15-.35
1.15-1.50
.70-.90
.20-.30
.03-.07Va, .35Mx Cu
Upco
75
Special
.40-.44
1.35-1.55
.035Mx
.035Mx
.20-.30
.25Mx
.25Mx
.05Mx
.05-.41 (Cu, N, Va)
Upco
75A
4142M
.40-.45
.75-1.00
.035Mx
.040Mx
.15-.30
.25Mx
.80-1.10
.15-.25
.02-.49 (Cu, N, Va)
Upco
95
4720
.19-.23
.35Cu Mx
MISCELLANEOUS / SPECIAL SERVICE
MISCELLANEOUS / SPECIAL SERVICE
Weatherford
S-88
Red
130/145
140/155
11Mn
50Mn
285-311
Quenched & Tempered
Weatherford
S-88
3130Md
.22-.29
.71-1.00
.025Mx
.035Mx
.15-.35
.70-1.00
.41-.65
.05Mx
Weatherford
EL
Lavender
Proprietary
Proprietary
Proprietary
Proprietary
Proprietary
Induction Case Hardened
Weatherford
EL
Special
.38-.42
1.00-1.30
.035Mx
.040Mx
.20-.35
.30Mx
.55-.85
.24-.55
Weatherford
T66/XD
Green
115Mn
140/150
10Mn
40Mn
286-319
Normalized & Tempered
Weatherford
T66/XD
4138Md
.38-.42
1.00-1.30
.035Mx
.040Mx
.20-.35
.30Mx
.55-.85
.24-.32
Norris
97
Green
115/125Mn
140/150
10Mn
45Mn
290-311
Normalized & Tempered
Norris
97
4330MI
.28-.35
.70-.90
.035Mx
.040Mx
.20-.35
1.65-2.00
.70-.90
.20-.35
.05-.07Va, .35Mx Cu
Upco
50
Silver
105Mn
140/160
8Mn
40Mn
289-333
Normalized & Tempered
Upco
50
4337
.35-.39
.75-.95
.025Mx
.035Mx
.15-.30
1.45-1.75
.80-1.00
.20-.30
.03-.035 (Cu, N, Va)
M or Md = Modified Mn = Minimum Mx = Maximum T= Typical NOTES: 1. Information Sources API Specification 11B. 24th Edition 2. Color codes according to API Specification 11B. 24th Edition World Oil Sucker Rod Tables, July 1997 Grade C - White Grade K - Blue Grade D - (Carbon Steel) -Brown; (Chrome-Moly) -Yellow; (Special) -Orange
These properties are subject to change without notice (E. & O.E.)
M or Md = Modified Mn = Minimum Mx = Maximum T= Typical NOTES: 1. Information Sources API Specification 11B. 24th Edition 2. Color codes according to API Specification 11B. 24th Edition World Oil Sucker Rod Tables, July 1997 Grade C - White Grade K - Blue Grade D - (Carbon Steel) -Brown; (Chrome-Moly) -Yellow; (Special) -Orange
These properties are subject to change without notice (E. & O.E.)
Sucker Rod Comparison Chart Mechanical Properties
Sucker Rod Comparison Chart Chemical Analyses
Based On API Specifications 11B
Based On API Specifications 11B
Manufacturer
Type
Yield Strength 1,000 PSI
Color Code
Tensile Strength 1,000 PSI
API GRADE C
Elongation Reduction % in 8” of Area, %
Brinell Hardness
Heat Treatment
White
90/105
100/115
13Mn
55Mn
207-235
Quenched & Tempered
Weatherford
C
White
60Mn
90/115
18Mn
50Mn
185-240
Normalized
Norris
30
White
60Mn
90/115
15Mn
45Mn
185-239
Normalized
Upco
35
White
60Mn
90/115
14Mn
45Mn
187-238
Normalized & Tempered
S-59
Blue
90/105
100/115
13Mn
55Mn
207-235
Quenched & Tempered
Weatherford
K
Blue
60Mn
90/115
16Mn
60Mn
185-231
Normalized & Tempered
Norris
40
Blue
60Mn
90/115
16Mn
55Mn
174-239
Normalized & Tempered
Upco
45
Blue
60Mn
90/115
16Mn
40Mn
174-238
Normalized & Tempered
S-67
CARBON STEEL, CHROME-MOLY ALLOY AND SPECIAL ALLOY
Brown
110/125
120/140
11Mn
55Mn
248-277
S-87
Orange
115/130
125/140
12Mn
55Mn
248-280
Quenched & Tempered
Weatherford
D
Yellow
85Mn
115/140
10Mn
45Mn
240-294
Normalized & Tempered
Weatherford
MD56
Brown
85Mn
115/140
14Mn
45Mn
240-294
Normalized & Tempered
Weatherford
KD63
Orange
85Mn
115/140
14Mn
45Mn
240-294
Normalized & Tempered
Norris
54
Brown
85Mn
115/140
15Mn
50Mn
239-290
Normalized & Tempered
Norris
78
Yellow
85Mn
115/140
10Mn
45Mn
239-290
Normalized & Tempered
Norris
90
Orange
85Mn
115/140
12Mn
40Mn
239-290
Normalized & Tempered
Upco
75
Yellow
85Mn
115/140
10Mn
40Mn
234-289
Normalized & Tempered
Upco
75A
Green
85Mn
115/140
10Mn
40Mn
238-289
Normalized & Tempered
Upco
95
Orange
85Mn
115/140
10Mn
40Mn
238-289
Normalized & Tempered
S-88
Red
140/155
11Mn
50Mn
Weatherford
EL
Lavender
Weatherford
T66/XD
Green
115Mn
140/150
10Mn
40Mn
Norris
97
Green
115/125Mn
140/150
10Mn
Upco
50
Silver
105Mn
140/160
8Mn
% Sulphur
% Silicon
% % Nickel Chromium
% Moly
% Other
CARBON STEEL
S-60
1029Md
.22-.29
1.00-1.32
.025Mx
.04Mx
.15-.30
.15Mx
.20Mx
.05Mx
C
1536SR
.30-.37
1.20-1.50
.04Mx
.04Mx
.20-.30
.25Mx
.25Mx
.05Mx
Norris
30
1536M
.30-.39
1.10-1.40
.04Mx
.04Mx
.15-.35
.35Mx
.30Mx
.06Mx
.02-.07 Va, .35Mx Cu
Upco
35
1536M
.30-.37
1.20-1.50
.04Mx
.04Mx
.20-.30
.25Mx
.25Mx
.05Mx
.01-.38 (Cu, N, Va)
API GRADE K
.35 Cu Mx
NICKEL MOLY ALLOY
Weatherford
S-59
46XX
.14-.21
.55-.75
.025Mx
.035Mx
.15-.35
1.65-2.00
Weatherford
K
4623
.20-.25
.75-1.00
.035Mx
.04Mx
.20-.35
1.65-2.00
Norris
40
4621M
.18-.25
.60-.80
.035Mx
.035Mx
.15-.35
1.65-2.00
.20Mx
.15-.25
.03-.07Va, .35Mx Cu
Upco
45
4623
.20-.24
.75-1.00
.035Mx
.04Mx
.20-.35
1.65-2.00
.25Mx
.20-.28
.015-.43 (Cu, N, Va)
API GRADE D
.20-.30 .25Mx
.20-.30
CARBON STEEL, CHROME-MOLY ALLOY AND SPECIAL ALLOY
Weatherford
S-67
1029Md
.22-.29
1.00-1.32
.025Mx
.04Mx
.15-.30
.15Mx
.20Mx
.05Mx
.35Mx Cu
Weatherford
S-87
3130Md
.22-.29
.71-1.00
.025Mx
.035Mx
.15-.35
.70-1.00
Weatherford
D
4142SR
.40-.45
.75-1.00
.035Mx
.04Mx
.15-.30
.25Mx
.41-.65
.05Mx
.35Mx Cu
.80-1.10
.15-.25
Weatherford
MD56
1541MV
.40-.44
1.35-1.55
.035
.04Mx
.15-.30
.25Mx
.25Mx
.05Mx
Weatherford
KD63
4720SR
.19-.23
.85-1.05
.035Mx
.04Mx
.15-.35
.90-1.20
.80-1.05
.22-.30
Norris
54
541VM
.36-.45
1.35-1.65
.040Mx
.040Mx
.15-.35
.35Mx
.30Mx
.06Mx
.04-.09Va, .35Mx Cu
Norris
78
4142HM
.38-.45
.80-1.00
.035Mx
.035Mx
.15-.35
.45Mx
.80-1.10
.15-.25
.03-.07Va, .35Mx Cu
Norris
90
4320M
.18-.24
.80-1.00
.025Mx
.025Mx
.15-.35
1.15-1.50
.70-.90
.20-.30
.03-.07Va, .35Mx Cu
Upco
75
Special
.40-.44
1.35-1.55
.035Mx
.035Mx
.20-.30
.25Mx
.25Mx
.05Mx
.05-.41 (Cu, N, Va)
Upco
75A
4142M
.40-.45
.75-1.00
.035Mx
.040Mx
.15-.30
.25Mx
.80-1.10
.15-.25
.02-.49 (Cu, N, Va)
Upco
95
4720
.19-.23
.35Cu Mx
MISCELLANEOUS / SPECIAL SERVICE 285-311
Quenched & Tempered
Weatherford
S-88
3130Md
.22-.29
.71-1.00
.025Mx
.035Mx
.15-.35
.70-1.00
.41-.65
.05Mx
Induction Case Hardened
Weatherford
EL
Special
.38-.42
1.00-1.30
.035Mx
.040Mx
.20-.35
.30Mx
.55-.85
.24-.55
286-319
Normalized & Tempered
Weatherford
T66/XD
4138Md
.38-.42
1.00-1.30
.035Mx
.040Mx
.20-.35
.30Mx
.55-.85
.24-.32
45Mn
290-311
Normalized & Tempered
Norris
97
4330MI
.28-.35
.70-.90
.035Mx
.040Mx
.20-.35
1.65-2.00
.70-.90
.20-.35
.05-.07Va, .35Mx Cu
40Mn
289-333
Normalized & Tempered
Upco
50
4337
.35-.39
.75-.95
.025Mx
.035Mx
.15-.30
1.45-1.75
.80-1.00
.20-.30
.03-.035 (Cu, N, Va)
M or Md = Modified Mn = Minimum Mx = Maximum T= Typical NOTES: 1. Information Sources API Specification 11B. 24th Edition 2. Color codes according to API Specification 11B. 24th Edition World Oil Sucker Rod Tables, July 1997 Grade C - White Grade K - Blue Grade D - (Carbon Steel) -Brown; (Chrome-Moly) -Yellow; (Special) -Orange
These properties are subject to change without notice (E. & O.E.)
% Phos.
Weatherford
MISCELLANEOUS / SPECIAL SERVICE Weatherford
% Mang.
Weatherford
Quenched & Tempered
Weatherford
130/145
% Carbon
NICKEL MOLY ALLOY
Weatherford
Weatherford
Steel Type
API GRADE C
S-60
API GRADE D
Type
CARBON STEEL
Weatherford
API GRADE K
Manufacturer
M or Md = Modified Mn = Minimum Mx = Maximum T= Typical NOTES: 1. Information Sources API Specification 11B. 24th Edition 2. Color codes according to API Specification 11B. 24th Edition World Oil Sucker Rod Tables, July 1997 Grade C - White Grade K - Blue Grade D - (Carbon Steel) -Brown; (Chrome-Moly) -Yellow; (Special) -Orange
These properties are subject to change without notice (E. & O.E.)
Weatherford Couplings Weatherford Grade “T” and “SM” sucker rod couplings are manufactured to strict quality control standards from high strength alloy steel and conform to API Specification 11B. The threads of these couplings are cold form-rolled produced by displacement of material rather than by removal of material as in the cut thread. Rolling the thread results in a compressive stress at the root of the thread, giving maximum strength to the traditional weak point of cut thread couplings.
Weatherford sprayed metal couplings have a corrosion resistant surface with a low coefficient of friction that reduces wear on the tubing and the coupling. This coupling is recommended for deviated wells. Weatherford couplings are available in Standard O.D., oversized and Slim Hole configurations in sizes of 5⁄8” through 1-1⁄8”.
O. D.
Core 56-62 HRA
( 14 )-23 HRC
( 14 )-23 HRC
595 HV200 ( min )
56-62 HRA
56-62 HRC
( 14 )-23 HRC
API Grade “T”
API Grade “SM” Coated
APPROXIMATE WEIGHT OF A 25-FOOT SUCKER ROD API SIZE (INCHES) 5/8
WEIGHT IN POUNDS WITHOUT COUPLING 27.2
WITH STANDARD WITH SLIM HOLE COUPLING COUPLING 28.5
28.2
These rods are manufactured with 4138M chrome-moly steel, making them capable of handling the toughest stresses. The special alloy steel provides more resistance to sulfide stress cracking than AISI 4337 nickel-chrome-moly steel used in older generation high-strength sucker rods.
Deep, highly loaded wells in mildly corrosive environments provided satisfactory corrosion inhibiting practices are followed. Specifications
Yield Minimum
Material
56-62 HRA
Weatherford API sucker rods are manufactured to API 11B specifications and ISO 9001/API Q1 certified in one of the most modern facilities of its type within the industry. These rods feature fully rolled, cold-formed threads designed to provided a precise, smooth, reinforced thread structure not attainable by normal machine-cut threads. Metal is displaced rather than removed, and the resultant cold working strengthens the thread root. Weatherford rods are cleaned by shot blasting to remove any scale and oxidation, then liberally coated with rust inhibitors and carefully palletized in bundles for safe transport and handling.
Applications
COUPLING SELECTION CHART HARDNESS
API GRADE RODS
The T66/XD is an extremely dependable rod designed for high-strength service and provides an intermediate step between the Grade D and ultra-high-strength EL rod.
The metallurgical makeup of the T66/XD sucker rods is checked continually for quality assurance. Rods are forged, normalized, and tempered, shot blasted, and pins precision machined and roll-threaded. This continuous in-process inspection confirms that only the finest sucker rods bear the Weatherford name.
Weatherford Couplings
COUPLING
T66/XD SUCKER RODS
Tensile Minimum
• Special chrome-moly alloy steel • Normalized and tempered • Pin ends machined with API rolled threads
High Strength Alloy Steel
90,000 psi
High Strength Alloy Steel
75,000 psi
Maximum Stress Allowable
110,000 psi
Sa = (T/2.8 + 0.375 Smin) SF 100,000 psi
API COUPLED SUCKER RODS
COUPLING SIZES AND WEIGHTS API SIZE (INCHES) 5/8
OUTSIDE DIAMETER (INCHES)
Grade C Rods Light-to-medium load applications in non-corrosive wells. AISI 1536 carbon-manganese alloy steel. Grade K Rods Light-to-medium load applications in corrosive wells. AISI 4623 nickel-molybdenum alloy steel. Grade MD56 Rods Medium-to-heavy loads in non-corrosive wells. AISI 1541 carbon-manganese alloy steel. Grade D Rods Heavy loads in non-corrosive or effectively inhibited wells. AISI 4142 chromium-molybdenum alloy steel. Grade KD63 Rods (normally API Grade D Service) Heavy loads in effectively inhibited corrosive wells. AISI 4720 nickel-chromium-molybdenum alloy steel. API Pony Rods Pony Rods from Weatherford conform to appropriate API classifications. They are manufactured under strict quality standards and from the same alloy steels as COROD® Continuous Sucker Rods sucker rods.
A complete line of API grade sucker rods is available from Weatherford. Each rod manufactured from Special Quality (SBQ) bar stock and held to the same stringent quality control measures and careful handling as our high-strength rods.
WEIGHT(POUNDS)
STANDARD
SLIM HOLE
STANDARD
SLIM HOLE
1-1/2
1-1/4
1.30
1.00
3/4
38.5
40.0
39.8
3/4
1-5/8
1-1/2
1.50
1.26
7/8
52.0
53.8
53.5
7/8
1-13/16
1-5/8
1.80
1.50
1
69.9
72.5
71.9
1
2-3/16
2
2.58
2.01
1-1/8
88.7
91.8
–
1-1/8
2-3/8
–
3.13
–
Recommended Makeup from Hand Tight Positions for EL & T66/XD Rods Only Rod Size (in.)
Wrench Square (in.)
5/8" 3/4"
API - 7/8" API - 1"
7/8" (EL rod)
Non API 1-1/8" to match sucker rod strength
7/8"
API - 1"
1"
API - 1-5/16"
1-1/8"
API - 1-1/2"
Coupling
Full Size, Slim Hole, API Grade T Couplings and Grade SM Couplings
New Rods Rerun Coupling Box OD (in.) Min (in.) Max (in.) Max (in.) Max (in.) 1-1/2" 1-5/8"
21/64" 26/64"
25/64" 30/64"
20/64" 23/64"
22/64" 25/64"
1-13/16"
29/64"
33/64"
28/64"
31/64"
1-13/16"
29/64"
33/64"
28/64"
31/64"
2-3/16"
37/64"
43/64"
36/64"
40/64"
2-3/8"
45/64"
52/64"
43/64"
50/64"
Weatherford manufactures the COROD ® continous sucker rod for distinct production enhancement and cost saving advantages to various rod string applications. Unlike conventional sucker rods that are coupled every 25 or 30 feet, continuous sucker rods require couplings only at the top and bottom of the rod string-regardless of well depth. With fewer joints, this solid length of steel is lighter and enhances tubing life due to a more uniform contact between the tubing and sucker rod. It also addresses many premature tubing wear challenges, especially in directional and horizontal wells. SPECIAL APPLICATIONS Special applications such as highly deviated wells and heavy, highviscosity oil production, are prime opportunities for the high-strength, high-torque capabilities of the COROD® system.
Corod is ideally suited to both reciprocating and rotary pumping applications. For more information contact your nearest Weatherford Representative
Choices in Technology For Your Sucker Rod Needs
Weatherford Sucker Rods
High-Strength Sucker Rods
PC Pumping Torque Limits
Weatherford Artificial Lift Systems offers premium quality, high-strength sucker rods with high and ultra-high load ratings plus highly corrosion-resistant properties. These special chrome-moly/chrome-nickel alloy steel sucker rods are available in 5/8, 3/4, 7/8, 1 and 1-1/8 inch diameters. All sizes are offered in 25 and 30 foot lengths. Each rod is heat treated, and has pin ends machined, with API rolled threads. ®
Grade
Rod Size (inch)
Yield Strength (psi)
Elastic torque Limit (ft-lbs)
Specified Torque Limit (ft-lbs)
Grade MD 56
3/4"
85
362
430
Grade MD 56
7/8"
85
568
675
Grade MD 56
1"
85
850
1000
EL ULTRA-HIGH-STRENGTH SUCKER RODS
QUENCHED AND TEMPERED SUCKER RODS
Designed to provide an ultra-high load rating and successful corrosionresistant qualities, EL rods are Weatherford's premium line of highstrength coupled sucker rods. The exclusive induction case hardening process incorporated into the manufacturing of these rods makes them the ultimate fatigue-resistant sucker rod.
Designed for high strength and fatigue performance, the S88 rod provides an intermediate step between the normalized Grade D and ultra-high strength EL rod. These rods are manufactured with 3130M Nickel-Chrome steel; they are quenched and tempered which results in higher toughness and a finer grain structure, making them capable of better fatigue resistance. For example, the quenched and tempered rods typically have charpy impact results in the +70 ft. lb. range, while normalized and tempered rods are typically in the 20 ft. lb. range. This added toughness of the quenched and tempered rod provides the added fatigue resistance needed in extreme applications.
Grade D
3/4"
85
362
460
Grade D
7/8"
85
568
735
Grade D
1"
85
850
1100
Grade D
1 1/8"
85
1214
1570
S67
7/8"
110
696
780
S67
1"
110
1039
1165
S67
1 1/8"
110
1480
1660
S88 sucker rods are available in 5/8"*, 3/4", 7/8", 1" and 1 1/8"* diameters. All sizes are available in 25-foot and 30-foot* lengths.
Grade KD63
3/4"
85
362
450
Grade KD63
7/8"
85
568
700
Grade KD63
1"
85
850
1000
Grade KD63
1 1/8"
85
1214
1500
S87
7/8"
115
728
815
S87
1"
115
1086
1220
S87
1 1/8"
115
1551
1740
Special Alloy T-66/XD
3/4"
115
462
500
Special Alloy T-66/XD
7/8"
115
725
800
Special Alloy T-66/XD
1"
115
1086
1200
Special Alloy T-66/XD
1 1/8"
115
1551
1700
Special Alloy T-66/XD
1 1/4 X 1"
115
2100
1600*
Special Alloy T-66/XD
1 1/4 X 1 1/8"
115
2100
2500*
S88
7/8"
130
823
920
S88
1"
130
1228
1380
S88
1 1/8"
130
1749
1965
EL
7/8"
-
-
1000*
EL
1"
-
-
1600*
EL
1 1/8"
-
-
2500*
Ordinary sucker rods tend to fail from fatigue originating at the surface under tension. The unique engineering of the EL rod puts it in a class by itself. It has a thin compression layer at its surface that remains under compression even under normal operating tensile loads. Since the compressive pre-stress protects the surface from tensile stresses, the chances of developing fatique cracks are greatly reduced. Additionally, stringent quality control procedures employed with these rods promote reliable and long service life.
Maximum Stress Allowable Sa = (T/2.8 + 0.375 Smin) SF
Key Benefits • Energy saving through pumping with a lighter string with no compromise in production • Higher fluid production with existing pumping unit • Reduction in the size of pumping unit with no reduction in production • Use of smaller, more economical tubing • Increased pump speeds for additional production • Avoidance of more unconventional and expensive recovery techniques • Extended service life Applications Super high-load capacity in mild sweet (CO2) and sour (H2S) corrosive environments. Satisfactory corrosion-inhibiting practices must be followed. Specifications • Special chrome-moly alloy steel • Normalized, tempered, and induction case hardened • Pin ends machined with API rolled threads Maximum Stress Allowable Sa = (55,000 PSI = 0.2143 Smin) SF
S87 API D rod is recommended for mild corrosive or inhibited wells; also recommended for CO2 wells (sweet corrosive environments). Manufactured with 3130 modified alloy steel. S67 API Grade D rod is recommended for heavy duty pumping in non-corrosive or inhibited wells. This economical high strength rod is manufactured with 1029 modified alloy steel. Applications Deep, highly loaded wells in mildly corrosive environments provided satisfactory corrosion inhibiting practices are followed. Specifications • Special chrome-nickel alloy steel (S88 and S87) • Quenched and tempered • Pin ends machined with API rolled threads *These sizes are available with minimum order quantities.
*Special High Torque Coupling and Make-up Procedures Required.
WEATHERFORD SUCKER RODS Another Production Enhancement Solution from Weatherford
Worldwide Customer Service 515 Post Oak Blvd. Houston, Texas 77027 Phone: (713) 693-4800
[email protected]
WESTERN HEMISPHERE
EASTERN HEMISPHERE
Canada Phone: (780) 417-4800
Europe / W. Africa Phone: 44 (0) 1224 21 41 81
Latin America North - El Tigre, Venezuela Phone: 58 283 231 0555 South - Buenos Aires, Argentina Phone: 54 (11) 5077 0077
ME / CIS / N. Africa Phone: (43) 2630-339771 Asia Pacific Phone: 65-543-2133
Weatherford products and services are subject to Weatherford's standard terms and conditions. For more information concerning the full line of Weatherford products and services, please contact your authorized Weatherford representative. Unless noted otherwise, trademarks and service names noted herein are the property of Weatherford. © Copyright 2003 Weatherford • All rights reserved • ALS7501.01
Weatherford Sucker Rods