Weatherford Sucker Rods

July 26, 2017 | Author: Juan Salazar | Category: Steel, Corrosion, Strength Of Materials, Fatigue (Material), Heat Treating
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Choices in Technology For Your Sucker Rod Needs

Weatherford Sucker Rods

High-Strength Sucker Rods

PC Pumping Torque Limits

Weatherford Artificial Lift Systems offers premium quality, high-strength sucker rods with high and ultra-high load ratings plus highly corrosion-resistant properties. These special chrome-moly/chrome-nickel alloy steel sucker rods are available in 5/8, 3/4, 7/8, 1 and 1-1/8 inch diameters. All sizes are offered in 25 and 30 foot lengths. Each rod is heat treated, and has pin ends machined, with API rolled threads. ®

Grade

Rod Size (inch)

Yield Strength (psi)

Elastic torque Limit (ft-lbs)

Specified Torque Limit (ft-lbs)

Grade MD 56

3/4"

85

362

430

Grade MD 56

7/8"

85

568

675

Grade MD 56

1"

85

850

1000

EL ULTRA-HIGH-STRENGTH SUCKER RODS

QUENCHED AND TEMPERED SUCKER RODS

Designed to provide an ultra-high load rating and successful corrosionresistant qualities, EL rods are Weatherford's premium line of highstrength coupled sucker rods. The exclusive induction case hardening process incorporated into the manufacturing of these rods makes them the ultimate fatigue-resistant sucker rod.

Designed for high strength and fatigue performance, the S88 rod provides an intermediate step between the normalized Grade D and ultra-high strength EL rod. These rods are manufactured with 3130M Nickel-Chrome steel; they are quenched and tempered which results in higher toughness and a finer grain structure, making them capable of better fatigue resistance. For example, the quenched and tempered rods typically have charpy impact results in the +70 ft. lb. range, while normalized and tempered rods are typically in the 20 ft. lb. range. This added toughness of the quenched and tempered rod provides the added fatigue resistance needed in extreme applications.

Grade D

3/4"

85

362

460

Grade D

7/8"

85

568

735

Grade D

1"

85

850

1100

Grade D

1 1/8"

85

1214

1570

S67

7/8"

110

696

780

S67

1"

110

1039

1165

S67

1 1/8"

110

1480

1660

S88 sucker rods are available in 5/8"*, 3/4", 7/8", 1" and 1 1/8"* diameters. All sizes are available in 25-foot and 30-foot* lengths.

Grade KD63

3/4"

85

362

450

Grade KD63

7/8"

85

568

700

Grade KD63

1"

85

850

1000

Grade KD63

1 1/8"

85

1214

1500

S87

7/8"

115

728

815

S87

1"

115

1086

1220

S87

1 1/8"

115

1551

1740

Special Alloy T-66/XD

3/4"

115

462

500

Special Alloy T-66/XD

7/8"

115

725

800

Special Alloy T-66/XD

1"

115

1086

1200

Special Alloy T-66/XD

1 1/8"

115

1551

1700

Special Alloy T-66/XD

1 1/4 X 1"

115

2100

1600*

Special Alloy T-66/XD

1 1/4 X 1 1/8"

115

2100

2500*

S88

7/8"

130

823

920

S88

1"

130

1228

1380

S88

1 1/8"

130

1749

1965

EL

7/8"

-

-

1000*

EL

1"

-

-

1600*

EL

1 1/8"

-

-

2500*

Ordinary sucker rods tend to fail from fatigue originating at the surface under tension. The unique engineering of the EL rod puts it in a class by itself. It has a thin compression layer at its surface that remains under compression even under normal operating tensile loads. Since the compressive pre-stress protects the surface from tensile stresses, the chances of developing fatique cracks are greatly reduced. Additionally, stringent quality control procedures employed with these rods promote reliable and long service life.

Maximum Stress Allowable Sa = (T/2.8 + 0.375 Smin) SF

Key Benefits • Energy saving through pumping with a lighter string with no compromise in production • Higher fluid production with existing pumping unit • Reduction in the size of pumping unit with no reduction in production • Use of smaller, more economical tubing • Increased pump speeds for additional production • Avoidance of more unconventional and expensive recovery techniques • Extended service life Applications Super high-load capacity in mild sweet (CO2) and sour (H2S) corrosive environments. Satisfactory corrosion-inhibiting practices must be followed. Specifications • Special chrome-moly alloy steel • Normalized, tempered, and induction case hardened • Pin ends machined with API rolled threads Maximum Stress Allowable Sa = (55,000 PSI = 0.2143 Smin) SF

S87 API D rod is recommended for mild corrosive or inhibited wells; also recommended for CO2 wells (sweet corrosive environments). Manufactured with 3130 modified alloy steel. S67 API Grade D rod is recommended for heavy duty pumping in non-corrosive or inhibited wells. This economical high strength rod is manufactured with 1029 modified alloy steel. Applications Deep, highly loaded wells in mildly corrosive environments provided satisfactory corrosion inhibiting practices are followed. Specifications • Special chrome-nickel alloy steel (S88 and S87) • Quenched and tempered • Pin ends machined with API rolled threads *These sizes are available with minimum order quantities.

*Special High Torque Coupling and Make-up Procedures Required.

Weatherford Couplings Weatherford Grade “T” and “SM” sucker rod couplings are manufactured to strict quality control standards from high strength alloy steel and conform to API Specification 11B. The threads of these couplings are cold form-rolled produced by displacement of material rather than by removal of material as in the cut thread. Rolling the thread results in a compressive stress at the root of the thread, giving maximum strength to the traditional weak point of cut thread couplings.

Weatherford sprayed metal couplings have a corrosion resistant surface with a low coefficient of friction that reduces wear on the tubing and the coupling. This coupling is recommended for deviated wells. Weatherford couplings are available in Standard O.D., oversized and Slim Hole configurations in sizes of 5⁄8” through 1-1⁄8”.

T66/XD SUCKER RODS

API GRADE RODS

The T66/XD is an extremely dependable rod designed for high-strength service and provides an intermediate step between the Grade D and ultra-high-strength EL rod.

Weatherford API sucker rods are manufactured to API 11B specifications and ISO 9001/API Q1 certified in one of the most modern facilities of its type within the industry. These rods feature fully rolled, cold-formed threads designed to provided a precise, smooth, reinforced thread structure not attainable by normal machine-cut threads. Metal is displaced rather than removed, and the resultant cold working strengthens the thread root. Weatherford rods are cleaned by shot blasting to remove any scale and oxidation, then liberally coated with rust inhibitors and carefully palletized in bundles for safe transport and handling.

These rods are manufactured with 4138M chrome-moly steel, making them capable of handling the toughest stresses. The special alloy steel provides more resistance to sulfide stress cracking than AISI 4337 nickel-chrome-moly steel used in older generation high-strength sucker rods. The metallurgical makeup of the T66/XD sucker rods is checked continually for quality assurance. Rods are forged, normalized, and tempered, shot blasted, and pins precision machined and roll-threaded. This continuous in-process inspection confirms that only the finest sucker rods bear the Weatherford name. Applications Deep, highly loaded wells in mildly corrosive environments provided satisfactory corrosion inhibiting practices are followed.

Weatherford Couplings

Specifications

COUPLING SELECTION CHART HARDNESS

COUPLING

O. D. 56-62 HRA

API Grade “SM” Coated

( 14 )-23 HRC

( 14 )-23 HRC

595 HV200 ( min )

56-62 HRA

56-62 HRC

( 14 )-23 HRC

APPROXIMATE WEIGHT OF A 25-FOOT SUCKER ROD API SIZE (INCHES)

WEIGHT IN POUNDS WITHOUT COUPLING

Tensile Minimum

High Strength Alloy Steel

90,000 psi

110,000 psi

High Strength Alloy Steel

75,000 psi

100,000 psi

Core 56-62 HRA

WITH STANDARD WITH SLIM HOLE COUPLING COUPLING

• Normalized and tempered

Yield Minimum

Material

API Grade “T”

• Special chrome-moly alloy steel

API COUPLED SUCKER RODS A complete line of API grade sucker rods is available from Weatherford. Each rod manufactured from Special Quality (SBQ) bar stock and held to the same stringent quality control measures and careful handling as our high-strength rods.

COUPLING SIZES AND WEIGHTS API SIZE (INCHES)

OUTSIDE DIAMETER (INCHES)

WEIGHT(POUNDS)

STANDARD

SLIM HOLE

STANDARD

SLIM HOLE

27.2

28.5

28.2

5/8

1-1/2

1-1/4

1.30

1.00

3/4

38.5

40.0

39.8

3/4

1-5/8

1-1/2

1.50

1.26

7/8

52.0

53.8

53.5

7/8

1-13/16

1-5/8

1.80

1.50

1

69.9

72.5

71.9

1

2-3/16

2

2.58

2.01

88.7

91.8



Maximum Stress Allowable Sa = (T/2.8 + 0.375 Smin) SF

5/8

1-1/8

• Pin ends machined with API rolled threads

1-1/8

2-3/8



3.13

Grade C Rods Light-to-medium load applications in non-corrosive wells. AISI 1536 carbon-manganese alloy steel. Grade K Rods Light-to-medium load applications in corrosive wells. AISI 4623 nickel-molybdenum alloy steel. Grade MD56 Rods Medium-to-heavy loads in non-corrosive wells. AISI 1541 carbon-manganese alloy steel. Grade D Rods Heavy loads in non-corrosive or effectively inhibited wells. AISI 4142 chromium-molybdenum alloy steel. Grade KD63 Rods (normally API Grade D Service) Heavy loads in effectively inhibited corrosive wells. AISI 4720 nickel-chromium-molybdenum alloy steel. API Pony Rods Pony Rods from Weatherford conform to appropriate API classifications. They are manufactured under strict quality standards and from the same alloy steels as COROD® Continuous Sucker Rods sucker rods.



Recommended Makeup from Hand Tight Positions for EL & T66/XD Rods Only Rod Size (in.)

Wrench Square (in.)

5/8" 3/4"

API - 7/8" API - 1"

7/8" (EL rod)

Non API 1-1/8" to match sucker rod strength

7/8"

API - 1"

1"

API - 1-5/16"

1-1/8"

API - 1-1/2"

Coupling

Full Size, Slim Hole, API Grade T Couplings and Grade SM Couplings

New Rods Rerun Coupling Box OD (in.) Min (in.) Max (in.) Max (in.) Max (in.) 1-1/2" 1-5/8"

21/64" 26/64"

25/64" 30/64"

20/64" 23/64"

22/64" 25/64"

1-13/16"

29/64"

33/64"

28/64"

31/64"

1-13/16"

29/64"

33/64"

28/64"

31/64"

2-3/16"

37/64"

43/64"

36/64"

40/64"

2-3/8"

45/64"

52/64"

43/64"

50/64"

Weatherford manufactures the COROD ® continous sucker rod for distinct production enhancement and cost saving advantages to various rod string applications. Unlike conventional sucker rods that are coupled every 25 or 30 feet, continuous sucker rods require couplings only at the top and bottom of the rod string-regardless of well depth. With fewer joints, this solid length of steel is lighter and enhances tubing life due to a more uniform contact between the tubing and sucker rod. It also addresses many premature tubing wear challenges, especially in directional and horizontal wells. SPECIAL APPLICATIONS Special applications such as highly deviated wells and heavy, highviscosity oil production, are prime opportunities for the high-strength, high-torque capabilities of the COROD® system.

Corod is ideally suited to both reciprocating and rotary pumping applications. For more information contact your nearest Weatherford Representative

Sucker Rod Comparison Chart Mechanical Properties

Sucker Rod Comparison Chart Chemical Analyses

Based On API Specifications 11B

Based On API Specifications 11B

Manufacturer

Type

Yield Strength 1,000 PSI

Color Code

Tensile Strength 1,000 PSI

API GRADE C

Elongation Reduction % in 8” of Area, %

Brinell Hardness

Heat Treatment

White

90/105

100/115

13Mn

55Mn

207-235

Quenched & Tempered

Weatherford

C

White

60Mn

90/115

18Mn

50Mn

185-240

Normalized

Norris

30

White

60Mn

90/115

15Mn

45Mn

185-239

Normalized

Upco

35

White

60Mn

90/115

14Mn

45Mn

187-238

Normalized & Tempered

S-59

Blue

90/105

100/115

13Mn

55Mn

207-235

Quenched & Tempered

Weatherford

K

Blue

60Mn

90/115

16Mn

60Mn

185-231

Normalized & Tempered

Norris

40

Blue

60Mn

90/115

16Mn

55Mn

174-239

Normalized & Tempered

Upco

45

Blue

60Mn

90/115

16Mn

40Mn

174-238

Normalized & Tempered

S-67

CARBON STEEL, CHROME-MOLY ALLOY AND SPECIAL ALLOY

Brown

110/125

120/140

% Carbon

11Mn

% Mang.

% Phos.

% Sulphur

55Mn

248-277

S-87

Orange

115/130

125/140

12Mn

55Mn

248-280

Quenched & Tempered

Weatherford

D

Yellow

85Mn

115/140

10Mn

45Mn

240-294

Normalized & Tempered

Weatherford

MD56

Brown

85Mn

115/140

14Mn

45Mn

240-294

Normalized & Tempered

Weatherford

KD63

Orange

85Mn

115/140

14Mn

45Mn

240-294

Normalized & Tempered

Norris

54

Brown

85Mn

115/140

15Mn

50Mn

239-290

Normalized & Tempered

Norris

78

Yellow

85Mn

115/140

10Mn

45Mn

239-290

Normalized & Tempered

Norris

90

Orange

85Mn

115/140

12Mn

40Mn

239-290

Normalized & Tempered

Upco

75

Yellow

85Mn

115/140

10Mn

40Mn

234-289

Normalized & Tempered

Upco

75A

Green

85Mn

115/140

10Mn

40Mn

238-289

Normalized & Tempered

Upco

95

Orange

85Mn

115/140

10Mn

40Mn

238-289

Normalized & Tempered

% % Nickel Chromium

% Moly

% Other

CARBON STEEL

S-60

1029Md

.22-.29

1.00-1.32

.025Mx

.04Mx

.15-.30

.15Mx

.20Mx

.05Mx

Weatherford

C

1536SR

.30-.37

1.20-1.50

.04Mx

.04Mx

.20-.30

.25Mx

.25Mx

.05Mx

.35 Cu Mx

Norris

30

1536M

.30-.39

1.10-1.40

.04Mx

.04Mx

.15-.35

.35Mx

.30Mx

.06Mx

.02-.07 Va, .35Mx Cu

Upco

35

1536M

.30-.37

1.20-1.50

.04Mx

.04Mx

.20-.30

.25Mx

.25Mx

.05Mx

.01-.38 (Cu, N, Va)

API GRADE K

NICKEL MOLY ALLOY

Weatherford

S-59

46XX

.14-.21

.55-.75

.025Mx

.035Mx

.15-.35

1.65-2.00

Weatherford

K

4623

.20-.25

.75-1.00

.035Mx

.04Mx

.20-.35

1.65-2.00

Norris

40

4621M

.18-.25

.60-.80

.035Mx

.035Mx

.15-.35

1.65-2.00

.20Mx

.15-.25

.03-.07Va, .35Mx Cu

Upco

45

4623

.20-.24

.75-1.00

.035Mx

.04Mx

.20-.35

1.65-2.00

.25Mx

.20-.28

.015-.43 (Cu, N, Va)

API GRADE D

Quenched & Tempered

Weatherford

% Silicon

Weatherford

NICKEL MOLY ALLOY

Weatherford

Weatherford

Steel Type

API GRADE C

S-60

API GRADE D

Type

CARBON STEEL

Weatherford

API GRADE K

Manufacturer

.20-.30 .25Mx

.20-.30

CARBON STEEL, CHROME-MOLY ALLOY AND SPECIAL ALLOY

Weatherford

S-67

1029Md

.22-.29

1.00-1.32

.025Mx

.04Mx

.15-.30

.15Mx

.20Mx

.05Mx

.35Mx Cu

Weatherford

S-87

3130Md

.22-.29

.71-1.00

.025Mx

.035Mx

.15-.35

.70-1.00

Weatherford

D

4142SR

.40-.45

.75-1.00

.035Mx

.04Mx

.15-.30

.25Mx

.41-.65

.05Mx

.35Mx Cu

.80-1.10

.15-.25

Weatherford

MD56

1541MV

.40-.44

1.35-1.55

.035

.04Mx

.15-.30

.25Mx

.25Mx

.05Mx

Weatherford

KD63

4720SR

.19-.23

.85-1.05

.035Mx

.04Mx

.15-.35

.90-1.20

.80-1.05

.22-.30

Norris

54

541VM

.36-.45

1.35-1.65

.040Mx

.040Mx

.15-.35

.35Mx

.30Mx

.06Mx

.04-.09Va, .35Mx Cu

Norris

78

4142HM

.38-.45

.80-1.00

.035Mx

.035Mx

.15-.35

.45Mx

.80-1.10

.15-.25

.03-.07Va, .35Mx Cu

Norris

90

4320M

.18-.24

.80-1.00

.025Mx

.025Mx

.15-.35

1.15-1.50

.70-.90

.20-.30

.03-.07Va, .35Mx Cu

Upco

75

Special

.40-.44

1.35-1.55

.035Mx

.035Mx

.20-.30

.25Mx

.25Mx

.05Mx

.05-.41 (Cu, N, Va)

Upco

75A

4142M

.40-.45

.75-1.00

.035Mx

.040Mx

.15-.30

.25Mx

.80-1.10

.15-.25

.02-.49 (Cu, N, Va)

Upco

95

4720

.19-.23

.35Cu Mx

MISCELLANEOUS / SPECIAL SERVICE

MISCELLANEOUS / SPECIAL SERVICE

Weatherford

S-88

Red

130/145

140/155

11Mn

50Mn

285-311

Quenched & Tempered

Weatherford

S-88

3130Md

.22-.29

.71-1.00

.025Mx

.035Mx

.15-.35

.70-1.00

.41-.65

.05Mx

Weatherford

EL

Lavender

Proprietary

Proprietary

Proprietary

Proprietary

Proprietary

Induction Case Hardened

Weatherford

EL

Special

.38-.42

1.00-1.30

.035Mx

.040Mx

.20-.35

.30Mx

.55-.85

.24-.55

Weatherford

T66/XD

Green

115Mn

140/150

10Mn

40Mn

286-319

Normalized & Tempered

Weatherford

T66/XD

4138Md

.38-.42

1.00-1.30

.035Mx

.040Mx

.20-.35

.30Mx

.55-.85

.24-.32

Norris

97

Green

115/125Mn

140/150

10Mn

45Mn

290-311

Normalized & Tempered

Norris

97

4330MI

.28-.35

.70-.90

.035Mx

.040Mx

.20-.35

1.65-2.00

.70-.90

.20-.35

.05-.07Va, .35Mx Cu

Upco

50

Silver

105Mn

140/160

8Mn

40Mn

289-333

Normalized & Tempered

Upco

50

4337

.35-.39

.75-.95

.025Mx

.035Mx

.15-.30

1.45-1.75

.80-1.00

.20-.30

.03-.035 (Cu, N, Va)

M or Md = Modified Mn = Minimum Mx = Maximum T= Typical NOTES: 1. Information Sources API Specification 11B. 24th Edition 2. Color codes according to API Specification 11B. 24th Edition World Oil Sucker Rod Tables, July 1997 Grade C - White Grade K - Blue Grade D - (Carbon Steel) -Brown; (Chrome-Moly) -Yellow; (Special) -Orange

These properties are subject to change without notice (E. & O.E.)

M or Md = Modified Mn = Minimum Mx = Maximum T= Typical NOTES: 1. Information Sources API Specification 11B. 24th Edition 2. Color codes according to API Specification 11B. 24th Edition World Oil Sucker Rod Tables, July 1997 Grade C - White Grade K - Blue Grade D - (Carbon Steel) -Brown; (Chrome-Moly) -Yellow; (Special) -Orange

These properties are subject to change without notice (E. & O.E.)

Sucker Rod Comparison Chart Mechanical Properties

Sucker Rod Comparison Chart Chemical Analyses

Based On API Specifications 11B

Based On API Specifications 11B

Manufacturer

Type

Yield Strength 1,000 PSI

Color Code

Tensile Strength 1,000 PSI

API GRADE C

Elongation Reduction % in 8” of Area, %

Brinell Hardness

Heat Treatment

White

90/105

100/115

13Mn

55Mn

207-235

Quenched & Tempered

Weatherford

C

White

60Mn

90/115

18Mn

50Mn

185-240

Normalized

Norris

30

White

60Mn

90/115

15Mn

45Mn

185-239

Normalized

Upco

35

White

60Mn

90/115

14Mn

45Mn

187-238

Normalized & Tempered

S-59

Blue

90/105

100/115

13Mn

55Mn

207-235

Quenched & Tempered

Weatherford

K

Blue

60Mn

90/115

16Mn

60Mn

185-231

Normalized & Tempered

Norris

40

Blue

60Mn

90/115

16Mn

55Mn

174-239

Normalized & Tempered

Upco

45

Blue

60Mn

90/115

16Mn

40Mn

174-238

Normalized & Tempered

S-67

CARBON STEEL, CHROME-MOLY ALLOY AND SPECIAL ALLOY

Brown

110/125

120/140

11Mn

55Mn

248-277

S-87

Orange

115/130

125/140

12Mn

55Mn

248-280

Quenched & Tempered

Weatherford

D

Yellow

85Mn

115/140

10Mn

45Mn

240-294

Normalized & Tempered

Weatherford

MD56

Brown

85Mn

115/140

14Mn

45Mn

240-294

Normalized & Tempered

Weatherford

KD63

Orange

85Mn

115/140

14Mn

45Mn

240-294

Normalized & Tempered

Norris

54

Brown

85Mn

115/140

15Mn

50Mn

239-290

Normalized & Tempered

Norris

78

Yellow

85Mn

115/140

10Mn

45Mn

239-290

Normalized & Tempered

Norris

90

Orange

85Mn

115/140

12Mn

40Mn

239-290

Normalized & Tempered

Upco

75

Yellow

85Mn

115/140

10Mn

40Mn

234-289

Normalized & Tempered

Upco

75A

Green

85Mn

115/140

10Mn

40Mn

238-289

Normalized & Tempered

Upco

95

Orange

85Mn

115/140

10Mn

40Mn

238-289

Normalized & Tempered

S-88

Red

140/155

11Mn

50Mn

Weatherford

EL

Lavender

Weatherford

T66/XD

Green

115Mn

140/150

10Mn

40Mn

Norris

97

Green

115/125Mn

140/150

10Mn

Upco

50

Silver

105Mn

140/160

8Mn

% Sulphur

% Silicon

% % Nickel Chromium

% Moly

% Other

CARBON STEEL

S-60

1029Md

.22-.29

1.00-1.32

.025Mx

.04Mx

.15-.30

.15Mx

.20Mx

.05Mx

C

1536SR

.30-.37

1.20-1.50

.04Mx

.04Mx

.20-.30

.25Mx

.25Mx

.05Mx

Norris

30

1536M

.30-.39

1.10-1.40

.04Mx

.04Mx

.15-.35

.35Mx

.30Mx

.06Mx

.02-.07 Va, .35Mx Cu

Upco

35

1536M

.30-.37

1.20-1.50

.04Mx

.04Mx

.20-.30

.25Mx

.25Mx

.05Mx

.01-.38 (Cu, N, Va)

API GRADE K

.35 Cu Mx

NICKEL MOLY ALLOY

Weatherford

S-59

46XX

.14-.21

.55-.75

.025Mx

.035Mx

.15-.35

1.65-2.00

Weatherford

K

4623

.20-.25

.75-1.00

.035Mx

.04Mx

.20-.35

1.65-2.00

Norris

40

4621M

.18-.25

.60-.80

.035Mx

.035Mx

.15-.35

1.65-2.00

.20Mx

.15-.25

.03-.07Va, .35Mx Cu

Upco

45

4623

.20-.24

.75-1.00

.035Mx

.04Mx

.20-.35

1.65-2.00

.25Mx

.20-.28

.015-.43 (Cu, N, Va)

API GRADE D

.20-.30 .25Mx

.20-.30

CARBON STEEL, CHROME-MOLY ALLOY AND SPECIAL ALLOY

Weatherford

S-67

1029Md

.22-.29

1.00-1.32

.025Mx

.04Mx

.15-.30

.15Mx

.20Mx

.05Mx

.35Mx Cu

Weatherford

S-87

3130Md

.22-.29

.71-1.00

.025Mx

.035Mx

.15-.35

.70-1.00

Weatherford

D

4142SR

.40-.45

.75-1.00

.035Mx

.04Mx

.15-.30

.25Mx

.41-.65

.05Mx

.35Mx Cu

.80-1.10

.15-.25

Weatherford

MD56

1541MV

.40-.44

1.35-1.55

.035

.04Mx

.15-.30

.25Mx

.25Mx

.05Mx

Weatherford

KD63

4720SR

.19-.23

.85-1.05

.035Mx

.04Mx

.15-.35

.90-1.20

.80-1.05

.22-.30

Norris

54

541VM

.36-.45

1.35-1.65

.040Mx

.040Mx

.15-.35

.35Mx

.30Mx

.06Mx

.04-.09Va, .35Mx Cu

Norris

78

4142HM

.38-.45

.80-1.00

.035Mx

.035Mx

.15-.35

.45Mx

.80-1.10

.15-.25

.03-.07Va, .35Mx Cu

Norris

90

4320M

.18-.24

.80-1.00

.025Mx

.025Mx

.15-.35

1.15-1.50

.70-.90

.20-.30

.03-.07Va, .35Mx Cu

Upco

75

Special

.40-.44

1.35-1.55

.035Mx

.035Mx

.20-.30

.25Mx

.25Mx

.05Mx

.05-.41 (Cu, N, Va)

Upco

75A

4142M

.40-.45

.75-1.00

.035Mx

.040Mx

.15-.30

.25Mx

.80-1.10

.15-.25

.02-.49 (Cu, N, Va)

Upco

95

4720

.19-.23

.35Cu Mx

MISCELLANEOUS / SPECIAL SERVICE 285-311

Quenched & Tempered

Weatherford

S-88

3130Md

.22-.29

.71-1.00

.025Mx

.035Mx

.15-.35

.70-1.00

.41-.65

.05Mx

Induction Case Hardened

Weatherford

EL

Special

.38-.42

1.00-1.30

.035Mx

.040Mx

.20-.35

.30Mx

.55-.85

.24-.55

286-319

Normalized & Tempered

Weatherford

T66/XD

4138Md

.38-.42

1.00-1.30

.035Mx

.040Mx

.20-.35

.30Mx

.55-.85

.24-.32

45Mn

290-311

Normalized & Tempered

Norris

97

4330MI

.28-.35

.70-.90

.035Mx

.040Mx

.20-.35

1.65-2.00

.70-.90

.20-.35

.05-.07Va, .35Mx Cu

40Mn

289-333

Normalized & Tempered

Upco

50

4337

.35-.39

.75-.95

.025Mx

.035Mx

.15-.30

1.45-1.75

.80-1.00

.20-.30

.03-.035 (Cu, N, Va)

M or Md = Modified Mn = Minimum Mx = Maximum T= Typical NOTES: 1. Information Sources API Specification 11B. 24th Edition 2. Color codes according to API Specification 11B. 24th Edition World Oil Sucker Rod Tables, July 1997 Grade C - White Grade K - Blue Grade D - (Carbon Steel) -Brown; (Chrome-Moly) -Yellow; (Special) -Orange

These properties are subject to change without notice (E. & O.E.)

% Phos.

Weatherford

MISCELLANEOUS / SPECIAL SERVICE Weatherford

% Mang.

Weatherford

Quenched & Tempered

Weatherford

130/145

% Carbon

NICKEL MOLY ALLOY

Weatherford

Weatherford

Steel Type

API GRADE C

S-60

API GRADE D

Type

CARBON STEEL

Weatherford

API GRADE K

Manufacturer

M or Md = Modified Mn = Minimum Mx = Maximum T= Typical NOTES: 1. Information Sources API Specification 11B. 24th Edition 2. Color codes according to API Specification 11B. 24th Edition World Oil Sucker Rod Tables, July 1997 Grade C - White Grade K - Blue Grade D - (Carbon Steel) -Brown; (Chrome-Moly) -Yellow; (Special) -Orange

These properties are subject to change without notice (E. & O.E.)

Weatherford Couplings Weatherford Grade “T” and “SM” sucker rod couplings are manufactured to strict quality control standards from high strength alloy steel and conform to API Specification 11B. The threads of these couplings are cold form-rolled produced by displacement of material rather than by removal of material as in the cut thread. Rolling the thread results in a compressive stress at the root of the thread, giving maximum strength to the traditional weak point of cut thread couplings.

Weatherford sprayed metal couplings have a corrosion resistant surface with a low coefficient of friction that reduces wear on the tubing and the coupling. This coupling is recommended for deviated wells. Weatherford couplings are available in Standard O.D., oversized and Slim Hole configurations in sizes of 5⁄8” through 1-1⁄8”.

O. D.

Core 56-62 HRA

( 14 )-23 HRC

( 14 )-23 HRC

595 HV200 ( min )

56-62 HRA

56-62 HRC

( 14 )-23 HRC

API Grade “T”

API Grade “SM” Coated

APPROXIMATE WEIGHT OF A 25-FOOT SUCKER ROD API SIZE (INCHES) 5/8

WEIGHT IN POUNDS WITHOUT COUPLING 27.2

WITH STANDARD WITH SLIM HOLE COUPLING COUPLING 28.5

28.2

These rods are manufactured with 4138M chrome-moly steel, making them capable of handling the toughest stresses. The special alloy steel provides more resistance to sulfide stress cracking than AISI 4337 nickel-chrome-moly steel used in older generation high-strength sucker rods.

Deep, highly loaded wells in mildly corrosive environments provided satisfactory corrosion inhibiting practices are followed. Specifications

Yield Minimum

Material

56-62 HRA

Weatherford API sucker rods are manufactured to API 11B specifications and ISO 9001/API Q1 certified in one of the most modern facilities of its type within the industry. These rods feature fully rolled, cold-formed threads designed to provided a precise, smooth, reinforced thread structure not attainable by normal machine-cut threads. Metal is displaced rather than removed, and the resultant cold working strengthens the thread root. Weatherford rods are cleaned by shot blasting to remove any scale and oxidation, then liberally coated with rust inhibitors and carefully palletized in bundles for safe transport and handling.

Applications

COUPLING SELECTION CHART HARDNESS

API GRADE RODS

The T66/XD is an extremely dependable rod designed for high-strength service and provides an intermediate step between the Grade D and ultra-high-strength EL rod.

The metallurgical makeup of the T66/XD sucker rods is checked continually for quality assurance. Rods are forged, normalized, and tempered, shot blasted, and pins precision machined and roll-threaded. This continuous in-process inspection confirms that only the finest sucker rods bear the Weatherford name.

Weatherford Couplings

COUPLING

T66/XD SUCKER RODS

Tensile Minimum

• Special chrome-moly alloy steel • Normalized and tempered • Pin ends machined with API rolled threads

High Strength Alloy Steel

90,000 psi

High Strength Alloy Steel

75,000 psi

Maximum Stress Allowable

110,000 psi

Sa = (T/2.8 + 0.375 Smin) SF 100,000 psi

API COUPLED SUCKER RODS

COUPLING SIZES AND WEIGHTS API SIZE (INCHES) 5/8

OUTSIDE DIAMETER (INCHES)

Grade C Rods Light-to-medium load applications in non-corrosive wells. AISI 1536 carbon-manganese alloy steel. Grade K Rods Light-to-medium load applications in corrosive wells. AISI 4623 nickel-molybdenum alloy steel. Grade MD56 Rods Medium-to-heavy loads in non-corrosive wells. AISI 1541 carbon-manganese alloy steel. Grade D Rods Heavy loads in non-corrosive or effectively inhibited wells. AISI 4142 chromium-molybdenum alloy steel. Grade KD63 Rods (normally API Grade D Service) Heavy loads in effectively inhibited corrosive wells. AISI 4720 nickel-chromium-molybdenum alloy steel. API Pony Rods Pony Rods from Weatherford conform to appropriate API classifications. They are manufactured under strict quality standards and from the same alloy steels as COROD® Continuous Sucker Rods sucker rods.

A complete line of API grade sucker rods is available from Weatherford. Each rod manufactured from Special Quality (SBQ) bar stock and held to the same stringent quality control measures and careful handling as our high-strength rods.

WEIGHT(POUNDS)

STANDARD

SLIM HOLE

STANDARD

SLIM HOLE

1-1/2

1-1/4

1.30

1.00

3/4

38.5

40.0

39.8

3/4

1-5/8

1-1/2

1.50

1.26

7/8

52.0

53.8

53.5

7/8

1-13/16

1-5/8

1.80

1.50

1

69.9

72.5

71.9

1

2-3/16

2

2.58

2.01

1-1/8

88.7

91.8



1-1/8

2-3/8



3.13



Recommended Makeup from Hand Tight Positions for EL & T66/XD Rods Only Rod Size (in.)

Wrench Square (in.)

5/8" 3/4"

API - 7/8" API - 1"

7/8" (EL rod)

Non API 1-1/8" to match sucker rod strength

7/8"

API - 1"

1"

API - 1-5/16"

1-1/8"

API - 1-1/2"

Coupling

Full Size, Slim Hole, API Grade T Couplings and Grade SM Couplings

New Rods Rerun Coupling Box OD (in.) Min (in.) Max (in.) Max (in.) Max (in.) 1-1/2" 1-5/8"

21/64" 26/64"

25/64" 30/64"

20/64" 23/64"

22/64" 25/64"

1-13/16"

29/64"

33/64"

28/64"

31/64"

1-13/16"

29/64"

33/64"

28/64"

31/64"

2-3/16"

37/64"

43/64"

36/64"

40/64"

2-3/8"

45/64"

52/64"

43/64"

50/64"

Weatherford manufactures the COROD ® continous sucker rod for distinct production enhancement and cost saving advantages to various rod string applications. Unlike conventional sucker rods that are coupled every 25 or 30 feet, continuous sucker rods require couplings only at the top and bottom of the rod string-regardless of well depth. With fewer joints, this solid length of steel is lighter and enhances tubing life due to a more uniform contact between the tubing and sucker rod. It also addresses many premature tubing wear challenges, especially in directional and horizontal wells. SPECIAL APPLICATIONS Special applications such as highly deviated wells and heavy, highviscosity oil production, are prime opportunities for the high-strength, high-torque capabilities of the COROD® system.

Corod is ideally suited to both reciprocating and rotary pumping applications. For more information contact your nearest Weatherford Representative

Choices in Technology For Your Sucker Rod Needs

Weatherford Sucker Rods

High-Strength Sucker Rods

PC Pumping Torque Limits

Weatherford Artificial Lift Systems offers premium quality, high-strength sucker rods with high and ultra-high load ratings plus highly corrosion-resistant properties. These special chrome-moly/chrome-nickel alloy steel sucker rods are available in 5/8, 3/4, 7/8, 1 and 1-1/8 inch diameters. All sizes are offered in 25 and 30 foot lengths. Each rod is heat treated, and has pin ends machined, with API rolled threads. ®

Grade

Rod Size (inch)

Yield Strength (psi)

Elastic torque Limit (ft-lbs)

Specified Torque Limit (ft-lbs)

Grade MD 56

3/4"

85

362

430

Grade MD 56

7/8"

85

568

675

Grade MD 56

1"

85

850

1000

EL ULTRA-HIGH-STRENGTH SUCKER RODS

QUENCHED AND TEMPERED SUCKER RODS

Designed to provide an ultra-high load rating and successful corrosionresistant qualities, EL rods are Weatherford's premium line of highstrength coupled sucker rods. The exclusive induction case hardening process incorporated into the manufacturing of these rods makes them the ultimate fatigue-resistant sucker rod.

Designed for high strength and fatigue performance, the S88 rod provides an intermediate step between the normalized Grade D and ultra-high strength EL rod. These rods are manufactured with 3130M Nickel-Chrome steel; they are quenched and tempered which results in higher toughness and a finer grain structure, making them capable of better fatigue resistance. For example, the quenched and tempered rods typically have charpy impact results in the +70 ft. lb. range, while normalized and tempered rods are typically in the 20 ft. lb. range. This added toughness of the quenched and tempered rod provides the added fatigue resistance needed in extreme applications.

Grade D

3/4"

85

362

460

Grade D

7/8"

85

568

735

Grade D

1"

85

850

1100

Grade D

1 1/8"

85

1214

1570

S67

7/8"

110

696

780

S67

1"

110

1039

1165

S67

1 1/8"

110

1480

1660

S88 sucker rods are available in 5/8"*, 3/4", 7/8", 1" and 1 1/8"* diameters. All sizes are available in 25-foot and 30-foot* lengths.

Grade KD63

3/4"

85

362

450

Grade KD63

7/8"

85

568

700

Grade KD63

1"

85

850

1000

Grade KD63

1 1/8"

85

1214

1500

S87

7/8"

115

728

815

S87

1"

115

1086

1220

S87

1 1/8"

115

1551

1740

Special Alloy T-66/XD

3/4"

115

462

500

Special Alloy T-66/XD

7/8"

115

725

800

Special Alloy T-66/XD

1"

115

1086

1200

Special Alloy T-66/XD

1 1/8"

115

1551

1700

Special Alloy T-66/XD

1 1/4 X 1"

115

2100

1600*

Special Alloy T-66/XD

1 1/4 X 1 1/8"

115

2100

2500*

S88

7/8"

130

823

920

S88

1"

130

1228

1380

S88

1 1/8"

130

1749

1965

EL

7/8"

-

-

1000*

EL

1"

-

-

1600*

EL

1 1/8"

-

-

2500*

Ordinary sucker rods tend to fail from fatigue originating at the surface under tension. The unique engineering of the EL rod puts it in a class by itself. It has a thin compression layer at its surface that remains under compression even under normal operating tensile loads. Since the compressive pre-stress protects the surface from tensile stresses, the chances of developing fatique cracks are greatly reduced. Additionally, stringent quality control procedures employed with these rods promote reliable and long service life.

Maximum Stress Allowable Sa = (T/2.8 + 0.375 Smin) SF

Key Benefits • Energy saving through pumping with a lighter string with no compromise in production • Higher fluid production with existing pumping unit • Reduction in the size of pumping unit with no reduction in production • Use of smaller, more economical tubing • Increased pump speeds for additional production • Avoidance of more unconventional and expensive recovery techniques • Extended service life Applications Super high-load capacity in mild sweet (CO2) and sour (H2S) corrosive environments. Satisfactory corrosion-inhibiting practices must be followed. Specifications • Special chrome-moly alloy steel • Normalized, tempered, and induction case hardened • Pin ends machined with API rolled threads Maximum Stress Allowable Sa = (55,000 PSI = 0.2143 Smin) SF

S87 API D rod is recommended for mild corrosive or inhibited wells; also recommended for CO2 wells (sweet corrosive environments). Manufactured with 3130 modified alloy steel. S67 API Grade D rod is recommended for heavy duty pumping in non-corrosive or inhibited wells. This economical high strength rod is manufactured with 1029 modified alloy steel. Applications Deep, highly loaded wells in mildly corrosive environments provided satisfactory corrosion inhibiting practices are followed. Specifications • Special chrome-nickel alloy steel (S88 and S87) • Quenched and tempered • Pin ends machined with API rolled threads *These sizes are available with minimum order quantities.

*Special High Torque Coupling and Make-up Procedures Required.

WEATHERFORD SUCKER RODS Another Production Enhancement Solution from Weatherford

Worldwide Customer Service 515 Post Oak Blvd. Houston, Texas 77027 Phone: (713) 693-4800 [email protected]

WESTERN HEMISPHERE

EASTERN HEMISPHERE

Canada Phone: (780) 417-4800

Europe / W. Africa Phone: 44 (0) 1224 21 41 81

Latin America North - El Tigre, Venezuela Phone: 58 283 231 0555 South - Buenos Aires, Argentina Phone: 54 (11) 5077 0077

ME / CIS / N. Africa Phone: (43) 2630-339771 Asia Pacific Phone: 65-543-2133

Weatherford products and services are subject to Weatherford's standard terms and conditions. For more information concerning the full line of Weatherford products and services, please contact your authorized Weatherford representative. Unless noted otherwise, trademarks and service names noted herein are the property of Weatherford. © Copyright 2003 Weatherford • All rights reserved • ALS7501.01

Weatherford Sucker Rods

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