Waukesha 12 Cyl Extender Parts (Complete)
August 6, 2017 | Author: Stephen Cox | Category: N/A
Short Description
Download Waukesha 12 Cyl Extender Parts (Complete)...
Description
Visit our internet site, waukeshaengine.dresser.com to locate the Waukesha Engine distributor nearest you. Available to order in book format and on CD.
Serial No. Specification No.
®
® ®
®
Series Four 12 Cylinder with ESM & Extender Series Parts Catalog ®
First Edition
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This document contains proprietary and trade secret information and is given to the receiver in confidence. The receiver by reception and retention of the document accepts the document in confidence and agrees that, except as with the prior expressed written permission of Waukesha Engine, Dresser, Inc., it will; (1) not use the document or any copy thereof or the confidential or trade secret information therein; (2) not copy or reproduce the document in whole, or in part without the prior written approval of Waukesha Engine, Dresser, Inc.; and (3) not disclose to others either the document or the confidential or trade secret information contained therein. All sales and information herein supplied subject to Standard Terms of Sale, including limitation of liability. ATGL®, CFR®, ESM®, EXTENDER SERIES®, DRESSER®, WKI®, ENGINATOR®, SERIES FOUR®, VGF®, VHP® and WAUKESHA® are registered trademarks of Dresser, Inc. WAUKESHA, ESM, VHP, and DRESSER logo are trademarks of Dresser, Inc. All other trademarks, service marks, logos, slogans, and trade names (collectively “marks”) are the properties of their respective owners. Dresser, Inc. disclaims any proprietary interest in these marks owned by others.
FORM 6315 © Copyright 2007 Waukesha Engine Dresser, Inc. Waukesha, Wisconsin 53188 All rights reserved. Printed in U.S.A. 11/07
002.00
W A U K E S H A
10
10 11 11
14
12
15 13
22
20
20
5 19
18
6
8
7
9
4
1
21
3 2
17 16
8
FORM 6315 First Edition
002.00 CYLINDER HEAD, VALVES GROUP 2 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044
LT/LTD
GSI
DESCRIPTION GROUP 2
1 2
3
4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22
AA205002G AC205002G CC205002G • C205002G • A205002G •• 205002F •• 211801 •• 211801 2 •• 211801 3 •• 211801J •• 211802B • 211802B 1 •• 211802B 2 •• 211802B 3 • 211802B 4 • 211802B 5 • 211802B 6 •• 211821 •• 211793A •• 204209E •• 204209F •• 28794B •• 295477C • 73629A • 73629C • 214230 • 153884B • 204235C • 204335C • 204235B • 204335B • 204336B • 204436A • 204337 • 204336Y • 204336Z • 176450F • 214229 • 176450G • 153883B 204000V 205100C 169994D
12 12 12 12 24 24 24 24 24 24 24 24 24 24 12 24 24 24 84 24 96
12 12 12 12
12 12
24 24 24 24 24 24 24 24 12 24 24 24 84 24
12 24 24 24 24 24 24 24 24 24 24 12 24 24 24 84 24 96
96 48 48 24 24 24 24 24
24 24 24 24
24 24 24 24 24 24 24 24 12 24 24 24 84 24 96 48
48 24 24 24 24 24
24 24 24
12 12
24 24 24 24 24 24
24 24 24
24 24 48 12
24 24 48 12
24 48 12
96
96
96
24 24 48 12 96
HEAD, Cylinder-Assembly HEAD, Cylinder-Assembly (LT-Natural Gas) HEAD, Cylinder-Assembly (LTD-Landfill) • HEAD, Cylinder-Assembly • HEAD, Cylinder-Assembly •• HEAD, Cylinder •• SEAT, Valve, 30° Intake •• SEAT, Valve, 30° Intake (0.020" oversized) •• SEAT, Valve, 30° Intake (0.030" oversized) •• SEAT, Valve, 30° Intake •• SEAT, Valve 20° Exhaust SEAT, Valve, 20° Exhaust (0.010" oversized) SEAT, Valve, 20° Exhaust (0.020" oversized) SEAT, Valve, 20° Exhaust (0.030" oversized) SEAT, Valve, 20° Exhaust (0.040" oversized) SEAT, Valve, 20° Exhaust (0.050" oversized) SEAT, Valve, 20° Exhaust (0.060" oversized) •• TUBE, Oil •• GUIDE, Valve Bridge •• GUIDE, Intake Valve •• GUIDE, Exhaust Valve •• PLUG, Pipe, 0.75" •• STUD, Igniter Sleeve • TAPER, Valve Spring • TAPER, Valve Spring • ROTATOR - Assembly • RETAINER, Valve Spring • SPRING, Exhaust Valve, Inner (2 White Stripes) • SPRING, Exhaust Valve, Outer (2 White Stripes) • SPRING, Intake Valve, Inner (2 Blue Stripes) • SPRING, Intake Valve, Outer (2 Blue Stripes) • VALVE, Intake, 30° • VALVE, Intake, 30° • VALVE, Exhaust, Chrome • VALVE, Exhaust, 20° • VALVE, Exhaust, L5794 Only (LTD-Landfill) • SEAL, Valve Stem, Intake (Black) • SEAL, Valve Stem, Intake (Blue) • SEAL, Valve Stem, Exhaust (Green) • WASHER, Valve Spring GASKET, Cylinder Head GASKET, Cylinder Head CAPSCREW, Cylinder Head SERVICE REPAIR KITS
G-977-69 G-977-68 G-979-294 G-979-292
FORM 6315 First Edition
12
12
12 12
1
1
1 1
KIT, Gasket, Head, Single KIT, Gasket, Head, Single KIT, Gasket, Valve Overhaul KIT, Gasket, Valve Overhaul
9
002.10
W A U K E S H A
11 8 12 9 4 8
3
13
2
1
7
10
6
10
FORM 6315 First Edition
002.10 CYLINDER HEAD VALVE BRIDGES, SPARK PLUG SLEEVE GROUP 2 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 2
1 2 3 4 5 6 7 8 9 10 11 12 13
A211792C • 211820B • 28798 • 21219 • 26774 211795A 211796A 21197 295380L 304745G 211830 Y18813J 211670D
FORM 6315 First Edition
24 24 48 24 48 12 12 48 12 24 12 24 12
24 24 48 24 48 12 12 48 12 24 12 24 12
24 24 48 24 48 12 12 48 12 24 12 24 12
24 24 48 24 48 12 12 48 12 24 12 24 12
BRIDGE, Valve-Assembly • SCREW, Adjusting • PLUG, Expander Sealing, 5mm OD • NUT, Jam • PIN, Roll (Not Illustrated) SEAL, Ignitor Sleeve SLEEVE, Spark Plug NUT, Hex, 7/16"-14 EXTENSION, Spark Plug Carrier O-RING O-RING WASHER, 7/16" SEAL, Square Ring
11
002.20
W A U K E S H A
26
31
27 30
29
23 25
21 19 22
24
1 16 17
17 16 20 8
15
7
10
28
18 9 3 2
14
10
3
12
11
12
5
4
FORM 6315 First Edition
002.20 CYLINDER HEAD, ROCKER ARMS GROUPS 2, 39, 22 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
C211790A • 211790A AC204166A • C204166A •• 28798 •• 211819A •• 211798D •• 28159 • A211820 • 21227 AC204165A • C204165A •• 28798 •• 211819A •• 211798D •• 28159 • A211820 • 21227 • 204169A • B2857 • 26418 • 28462A • 28272 21519 21054 28610 Y18813H
12 12 12 12 24 12 12 12 12 12 12 12 12 12 12 12 12 12 24 24 24 24 12 48 48 12 12
12 12 12 12 24 12 12 12 12 12 12 12 12 12 12 12 12 12 24 24 24 24 12 48 48 12 12
12 12 12 12 24 12 12 12 12 12 12 12 12 12 12 12 12 12 24 24 24 24 12 48 48 12 12
12 12 12 12 24 12 12 12 12 12 12 12 12 12 12 12 12 12 24 24 24 24 12 48 48 12 12
ARM, Rocker-Assembly • SUPPORT, Rocker Shaft ARM, Rocker, Exhaust-Assembly • ARM, Rocker, Exhaust-Assembly •• PLUG, Expander Sealing •• BALL, Rocker •• BUSHING, Rocker Arm •• PIN, Roll (Not Illustrated) • SCREW, Adjusting-Assembly • NUT, Hex, Jam ARM, Rocker, Intake-Assembly • ARM, Rocker, Intake-Assembly •• PLUG, Expander Sealing •• BALL, Rocker •• BUSHING, Rocker Arm •• PIN, Roll (Not Illustrated) • SCREW, Adjusting-Assembly • NUT, Hex, Jam • SHAFT, Rocker Arm • PLUG, Cup • SCREW, Set • STUD, Seal-Lok 1/4" x 1/4" • SCREW, Socket Head, Set • CAPSCREW, Hex Head 1/2"-13 x 5-1/2" WASHER, Lock, 1/2" CAPSCREW, Hex Head, 3/8"-16 x 6.75" WASHER, 3/8, GROUP 39
25 26 27 28
204339 28610 Y18813H 153994C
12 48 48 12
12 48 48 12
12 48 48 12
12 48 48 12
COVER, Valve CAPSCREW, Hex Head, 0.375"-16 x 6.75" WASHER, Flat, 3/8" GASKET, Valve Cover GROUP 22
29 30 31
39025 21538 21186
FORM 6315 First Edition
36 36 36
36 36 36
36 36 36
36 36 36
STUD, 5/16" x 1.44" WASHER, Lock NUT, Hex, 5/16"-20
13
002.30
W A U K E S H A
12 13 8
7 11 10
9
1
4
2
3
5 4 6
4
14
FORM 6315 First Edition
002.30 PUSH RODS, WATER CONNECTIONS GROUPS 2, 42 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 2
1 2 3 4 5 6
A153754U C153256A • 153256A • 120239 • 211196 • 63600 • 153255B
24 24 24 24 72 24 24
24 24 24 24 72 24 24
24 24 24 24 72 24 24
24 24 24 24 72 24 24
ROD, Push-Assembly COVER, Pushrod, Assembly • COVER, Pushrod, Upper • SPRING • O-RING, 1.25" x 1.50" x 0.12" • WASHER, Special 0.531" x 1.875" x 1/16" • COVER, Pushrod, Lower GROUP 42
7 8 9 10 11 12 13
169892J 176883 176883E 21433 21054 28782 21052
FORM 6315 First Edition
12 12 12 24 24 24 24
12 12 12 24 24 24 24
12 12 12 24 24 24 24
12 12 12 24 24 24 24
ELBOW, Water Outlet RING, Seal, 4.50" ID x 0.09" SQ O-RING, Water Outlet CAPSCREW, Hex Head, 1/2"-13 x 1-3/4" WASHER, Lock, 1/2" CAPSCREW, Ferry Head, 3/8"-16 x 4-1/2" WASHER, Lock 0.38"
15
002.40
W A U K E S H A
11
4 7
5
3
14
2
8 9 10
25 1
24
6
13
12
15
25 24
20 21 22 23
16
17 18 19
16
FORM 6315 First Edition
002.40 OIL HEADER GROUP 2 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
199111K 176775N 169013R 21431 Y18813K B715 21054 78208C 119126D 100831W 153978D 199109F 176549J 194769 153982F 176775M 194769H 28677 194635E 21348 21052 21189 Y18813H 214067E 199111B
FORM 6315 First Edition
3 1 1 1 1 1 1 2 2 2 1 6 10 10 4 1 1 1 1 4 4 4 8 2 2
3 1 1 1 1 1 1 2 2 2 1 6 10 10 4 1 1 1 1 4 4 4 8 2 2
3 1 1 1 1 1 1 2 2 2 1 6 10 10 4 1 1 1 1 4 4 4 8 2 2
3 1 1 1 1 1 1 2 2 2 1 6 10 10 4 1 1 1 1 4 4 4 8 2 2
ELBOW, Male TUBE, Oil, Rear CLIP CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, 1/2" SPACER, 0.53" ID x 1-1/2" WASHER, Lock, 1/2" TEE, Pipe, 1/2" PLUG, Magnetic, Drain PIPE, 1/2" x 1-1/2" TUBE, Oil TEE, Male, Branch TUBE, Oil, Cylinder Head CONNECTOR, Male CLIP, Oil Manifold TUBE, Oil, Front CONNECTOR, Male PLUG, Pipe, Hex Head, 1/2" TEE, Male, Branch CAPSCREW, Hex Head, 3/8"-16 x 1" WASHER, Lock, 3/8" NUT, Hex, 3/8"-16 WASHER, 3/8" TUBE, Oil, Cylinder Head ELBOW, Male
17
004.00
W A U K E S H A
3
4
5 13 6 1
8 10 2
14 6 15
7 8
12
7 11
9
18
FORM 6315 First Edition
004.00 PISTON, CYLINDER LINER, CONNECTING ROD GROUPS 4, 7, 30 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 4
1
2 3
4
5
205604L 205304V 202004C 205304W 10006 47206A 10005L 204205J 204205N 202205C 204105T 204105X 202005G 47605E 47605S
12 12 12
12 12 12
12
12
12
12
12
12 12
12
12 24
24 12 12
12 12
12 12
6
44999C
24
24
24
24
7 8 9 10 11 12
A205507E • 47108F • 28587D • Y18802 • 26547 A205210
12 24 48 12 12 12
12 24 48 12 12 12
12 24 48 12 12 12
12 24 48 12 12 12
PISTON, 9-3/8" Dia., Compression Ratio, 8:1 (3 Ring) PISTON, 8-1/2" Dia., Compression Ratio, 8.25:1 (3 Ring) PISTON, 8-1/2" Dia., Compression Ratio, 10:1 (4 Ring) PISTON, 8-1/2" Dia., Compression Ratio, 10:1 (4 Ring) Draw-thru (Low Fuel Pressure) Landfill Applications PIN, Piston PIN, Piston RING, Piston, Compression (Top Groove) RING, Piston, Compression (Top Groove) RING, Piston, Compression (Top Groove) Draw-thru (Low Fuel Pressure) Landfill Applications RING, Piston, Scraper Compression (Second Groove) RING, Piston, Compression (Second and Third Groove) RING, Piston, Compression (Second and Third Groove) RING, Piston Oil Control RING, Piston Oil Control RING, Piston Oil Control L5794 LT Draw-thru (Low Fuel Pressure) Landfill Applications RETAINER, Piston Pin GROUP 7 ROD, Connecting - Assembly • BUSHING, Piston Pin • BOLT, Connecting Rod • PLUG, Pipe, Allen Head, 1/8" • PIN, Roll, 1/8" x 1/2" BEARING, Connecting Rod - Assembly (Includes Upper And Lower Bearings) GROUP 30
13 14 15
204230U 205130R 119396D 119397G 119396B
12
12
12 12
24
24
24
12
12
12
24
119397E
12
LINER, Cylinder LINER, Cylinder RING, Pack, Cylinder Liner (Upper and Middle Grooves) RING, Pack, Cylinder Liner (Upper and Middle Grooves) RING, Packing, Cylinder Liner, Silicone Rubber (Lower Groove) RING, Packing, Cylinder Liner, Silicone Rubber (Lower Groove) SERVICE REPAIR KITS
G-932-290 G-932-288 G-932-282 G-907-245 G-907-244 G-907-241
FORM 6315 First Edition
12 12
12 12 12
12
12 12
KIT, Liner, Single KIT, Liner, Single KIT, Liner, Single KIT, Piston Ring KIT, Piston Ring KIT, Piston Ring
19
011.00
W A U K E S H A
12
10
11 13
16 15 14 16
2 4
17
1
15 14 3 5 9
6 7 8
18 19 24
20
23 21 22 25 26 28 29
20
27
FORM 6315 First Edition
011.00 CRANKSHAFT, PULLEY, FLYWHEEL, VIBRATION DAMPER GROUPS 11, 13, 20, 95 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 11
1 2 3 4 5 6 7 8 9
A200411D • 199168A • 211503 • 209667 • 28728 153044C 200012K 153042 26800
1 24 6 24 1 1 1 1 2
1 24 6 24 1 1 1 1 2
1 24 6 24 1 1 1 1 2
1 24 6 24 1 1 1 1 2
CRANKSHAFT-Assembly • SCREW, Counterweight • SCREW, Set, Socket Head, Cup Point, 1/2"-13 x 3/4" • WASHER, Hardened • PIN, Dowel WASHER, Thrust GEAR, Crankshaft SLINGER, Oil PIN, Roll, 1/8" x 5/8"
10 11 12 13
28234 B367 211638B Variable • 153381B
12 12 2 1 1
12 12 2 1 1
12 12 2 1 1
12 12 2 1 1
BOLT, Flywheel WASHER, Plain 5/8" TAPE, Timing FLYWHEEL-Assembly • GEAR, Ring (208 Teeth)
GROUP 13
GROUP 20 14
A200122H A200122C
3
3 3
3
3 3
15
A200125F A200125A
4 4
4 4
4 4
4 4
16 17
153031D 153031B1 26738
2 2 4
2 2 4
2 2 4
2 2 4
BEARING, Main (Front, Center, Rear) BEARING, Main (Front, Center, Rear) For Landfill Gas Applications, Aluminum BEARING, Main (Intermediate) BEARING, Main (Intermediate) For Landfill Gas Applications, Aluminum RING, Thrust (Set of Two Matched Halves) RING, Thrust, Oversized (Set of Two Matched Halves) PIN, Roll, 5/16" x 5/8"
18 19 20 21 22 23 24 25 26 27 28 29
118013Z 153160E 153161B 200695N 199331C 28744 B355 153163E 153162B 28796 B931A 214160
1 1 1 1 1 10 10 1 1 3 3 3
1 1 1 1 1 10 10 1 1 3 3 3
1 1 1 1 1 10 10 1 1 3 3 3
1 1 1 1 1 10 10 1 1 3 3 3
O-RING SPACER, Crankshaft Pulley (Rear) SLEEVE, Crankshaft Pulley PULLEY, Crankshaft – Rear, 10" DAMPER, Vibration – Rear, 24" CAPSCREW, Ferry Head, 1/2"-13 x 2" WASHER, Flat 1/2" SLEEVE, Crankshaft Pulley PLATE, End, Crankshaft CAPSCREW, Hex Head, 7/8"-14 x 3-1/2" WASHER, Flat 7/8" SPACER
GROUP 95
SERVICE REPAIR KITS G-911-271
1
1
1
1
G-918-344 G-918-337
1 1
1 1
1 1
1 1
FORM 6315 First Edition
Crankshaft and Crankshaft Bearings Kit, (Crankshaft A200411D) (Includes Items 1, 14– 16) Main Bearing Kit (Includes Items 14 – 17) Main Bearing Kit Aluminum, For Landfill Gas Applications
21
014.00
W A U K E S H A
18 19
10
13
11
12
14
11
15
10 39
9
41 9
35
7 36 16 1
17
2
3
35
6
34
36
8
5
4 38 40 24 20
26
45 36 31 32
25
37 42
21
43 44 36
33 27
22
22 23
28 29
30
FORM 6315 First Edition
014.00 OIL PAN GROUPS 3, 14 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
GSI
DESCRIPTION GROUP 3
1 2 3 4 5 6 7
153014C 153142C 26990 153144 118013N 26743 C156600X
2 2 4 2 2 2 2
2 2 4 2 2 2 2
2 2 4 2 2 2 2
2 2 4 2 2 2 2
SUPPORT, Oil Gauge GASKET, Oil Gauge Support SCREW, Hex Head, Nylok, 3/8" x 16 x 1" TUBE, Oil Gauge O-RING PLUG, Pipe, Square Head, 1/8" GAUGE, Oil Level-Assembly GROUP 14
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
A200314A • 214259A • 214259B • 214259C • 214259D • 214259E • 214259F • 214259G • 214259H • 214259K • 21340 • 21376 • 21052 C200224A • 200224A • 305552 • B2767 • 28766 • 153122J • 28767 • 153121A E200224 • 200224 • 305552 • B2767 • 28766 • 153122J • 28767 • 153121A 166192K 153119 74113 B355 B367 B2239 21470 21489 28570 166572 21247 28677
FORM 6315 First Edition
1 2 2 2 1 1 1 1 1 1 9 25 34 2 2 2 4 4 2 2 2 10 10 10 20 20 10 10 10 1 2 4 6 2 28 2 28 6 6 6 2
1 2 2 2 1 1 1 1 1 1 9 25 34 2 2 2 4 4 2 2 2 10 10 10 20 20 10 10 10 1 2 4 6 2 28 2 28 6 6 6 2
1 2 2 2 1 1 1 1 1 1 9 25 34 2 2 2 4 4 2 2 2 10 10 10 20 20 10 10 10 1 2 4 6 2 28 2 28 6 6 6 2
1 2 2 2 1 1 1 1 1 1 9 25 34 2 2 2 4 4 2 2 2 10 10 10 20 20 10 10 10 1 2 4 6 2 28 2 28 6 6 6 2
PAN, Oil, Deep Sump • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREW, Hex Head, 3/8"-16 x 5/8" • SCREW, Hex Head, 3/8"-24 x 1/2" • WASHER, Lock, 3/8" DOOR, Oil Pan-Assembly w/1/2" NPSF Hole • DOOR, Oil Pan • O-RING, 10.77, x 1/4,, Viton • WASHER, Flat, 15/32" x 5/8" x 1/4" • SCREW, Oil Pan Door • CLAMP, Oil Pan Door • NUT, Square, 7/16" - 14 • O-RING, Oil Pan Door DOOR, Oil Pan-Assembly • DOOR, Oil Pan • O-RING, 10.77" x 1/4", Viton • WASHER, Flat, 15/32" x 5/8" x 1/4" • SCREW, Oil Pan Door • CLAMP, Oil Pan Door • NUT, Square, 7/16" - 14 • O-RING, Oil Pan Door SEAL, Oil Pan PIN, Dowel PLUG, Pipe, Square Head, 2" WASHER, Flat, 1/2" WASHER, Flat, 0.656" x 1.187" x 0.104" WASHER, Flat, 3/4" SCREW, Hex Head, 5/8"-11 x 2-1/4" SCREW, Place Type, 3/4"-10 x 2-1/2" SCREW, Grade 8, 1/2"-13 x 2.0" BOLT, Oil Pan Leveling NUT, Thin Hex, 1"-8 PLUG, Pipe, Hex Head, 1/2"
23
014.10
W A U K E S H A
12 10
5
3 2
8
3
6
3
1 3 11 10
9
9
7
4 7
24
FORM 6315 First Edition
014.10 OIL PICKUP SCREEN GROUP 3 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 3
1 2 3 4 5 6 7 8 9 10 11 12
A214296A • 169829D • 21362 • 153127B • A153123B • A209762A • C209762A • A156308C • 21052 153127B 21052 21338 21350
FORM 6315 First Edition
1 1 4 4 1 1 1 2 8 2 6 2 4
1 1 4 4 1 1 1 2 8 2 6 2 4
1 1 4 4 1 1 1 2 8 2 6 2 4
1 1 4 4 1 1 1 2 8 2 6 2 4
TUBE ASSEMBLY, Oil Pickup • BAFFLE, Oil Screen • SCREW, Hex Head, 3/8"-16 x 2" • GASKET, Oil Tube Flange • SCREEN, Oil • TUBE, Oil, LH • TUBE, Oil, RH • TUBE, Oil • WASHER, Lock, 3/8" GASKET, Oil Tube Flange WASHER, Lock, 3/8" SCREW, Hex Head, 3/8"-16 x 1/2" SCREW, Hex Head, 3/8"-16 x 1-1/8"
25
014.20
W A U K E S H A 1
14
13
9
12 11
6 7 10
8 5
4
2
8
26
3
8
FORM 6315 First Edition
014.20 OIL FILLER GROUP 71 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 71
1 2 3 4 5 6 7 8 9 10 11 12 13 14
207066G 76883V 63722M 48988H 78208P A208346E 28697 74113 168597 954313 Y18813H 21052 21189 21108
FORM 6315 First Edition
1 1 1 1 1 1 1 3 1 1 2 2 2 1
1 1 1 1 1 1 1 3 1 1 2 2 2 1
1 1 1 1 1 1 1 3 1 1 2 2 2 1
1 1 1 1 1 1 1 3 1 1 2 2 2 1
BRACKET, Oil Filler PIPE, 2" x 12-1/2" CROSS, Pipe, 2" NIPPLE, Pipe, 2, x 2" TEE, Pipe, 2" PIPE ASSEMBLY, Oil Filler PLUG, Pipe, Hex Head, 1" PLUG, Pipe, Square Head, 2" CAP, Oil Filler U-BOLT WASHER, Flat, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8" SCREW, Machine, Round Head, No. 10-32 x 3/8"
27
+
017.00
W A U K E S H A
40 39 38
25 30
11 41 10
33 1
31
17 16
9 6
12 14
32
24 23
13
19
15
28
4
36
4
7 18
3
34
6
5
3 37
35 4
5 2
8
9
3 7
13
22
29
21 26 28
27
21 20
28
FORM 6315 First Edition
017.00 OIL COOLER GROUP 17 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
211857B A214107E 21052 Y18813H 21054 169874E 21189 21433 A208689D • 495161 214255B 214331 A214109D B9129 209792Z 211482G 168665B 21367 21435 21350 B6280 194769G 214009Z 78212F 194769E 214316B 207585 118566X 168439M 119434W 199111J 169013G 208706E • 494369 Y18813K 177488F 169013 214321 21343 B277 21051 21181 154813R
FORM 6315 First Edition
1 1 10 12 16 2 12 6 2 1 1 1 1 2 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 4 4 4 2
1 1 10 12 16 2 12 6 2 1 1 1 1 2 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 4 4 4 2
1 1 10 12 16 2 12 6 2 1 1 1 1 2 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 4 4 4 2
1 1 10 12 16 2 12 6 2 1 1 1 1 2 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 4 4 4 2
COOLER, Oil TUBE, Oil Cooler Supply, Upper WASHER, Lock, 3/8" WASHER, Flat, 3/8" WASHER, Lock, 1/2" GASKET, Lube System NUT, Hex, 3/8"-16 SCREW, Hex Head, 1/2"-13 x 1-3/4" COUPLING, Flexmaster Bulkhead, 2" Pipe • GASKET, Coupling TUBE, Oil Cooler - Gear Housing STRAP, Tube Support TUBE, Oil Cooler Thermostat Housing, Upper COCK, Drain BRACKET, Pipe Support SADDLE, Pipe CLAMP, Pipe, 2" Pipe SCREW, Hex Head, 3/8"-16 x 2-3/4" SCREW, Hex Head, 1/2"-13 x 2" SCREW, Hex Head, 3/8"-16 x 1-1/8" BUSHING, Reducing, 3/4" x 3/8" CONNECTOR, Male TUBE, Oil Cooler Drain BUSHING, Reducing, 3/4" x 1/4" NPT CONNECTOR, Male TUBE, Oil Cooler Vent VALVE, 3/8" PIPE, 3/8" x 1" ELBOW, Reducing, 90°, 1/2" x 3/8" NPT PIPE, 1/2" x 1-1/8" NPT ELBOW, Male CLIP COUPLING, Flexmaster, 2" Pipe • GASKET, Coupling WASHER, Flat, 1/2" CLIP CLIP STRAP, Tube Support SCREW, Hex Head, 3/8"-16 x 3/4" WASHER, Flat, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8" U-BOLT
29
017.10
W A U K E S H A
6 11
11 12 14
9
13
9 7 1
2
2
10
3 1 5 7
7 1
4 8
30
FORM 6315 First Edition
017.10 OIL COOLER CONNECTIONS GROUP 17 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14
21054 169874E 214228E 214228D 208706B • 494228 214321B 21431 208601B A214107D 208601C 208706E • 494369 21343 21052 Y18813H
FORM 6315 First Edition
24 2 1 1 1 2 1 14 1 2 2 3 2 3 3 3
24 2 1 1 1 2 1 14 1 2 2 3 2 3 3 3
24 2 1 1 1 2 1 14 1 2 2 3 2 3 3 3
24 2 1 1 1 2 1 14 1 2 2 3 2 3 3 3
WASHER, Lock, 1/2" GASKET, Lube System TUBE, Oil Pump - Thermostat, Upper TUBE, Oil Pump - Thermostat, Lower COUPLING, Flexmaster, 2" Pipe • GASKET, Coupling STRAP, Tube Support CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" GASKET, Oil Pump Discharge TUBE, Oil Cooler Connection GASKET COUPLING, Flexmaster, 2" Pipe • GASKET, Coupling SCREW, Hex Head, 3/8"-16 x 3/4" WASHER, Lock, 3/8" WASHER, Flat, 3/8"
31
017.20
W A U K E S H A
1 2
1
17 18
3
26
5
17
23 24
19
22 21 16
15
20
14 8 25
9
10
11 12
13
7 8
10 24 8
6
4 8 24
8
7
10
32
FORM 6315 First Edition
017.20 OIL COOLER ENGINE MOUNTING GROUP 17 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
209816A 21433 169969W 169969X 214076B 214076C 21435 Y18813K 290023 21205 28570 21352 168665A Y18813H 21052 21189 78212V P312671 74113 F295996B 116015B 211858B 78212D 73413A 21054 168370K
FORM 6315 First Edition
2 8 1 1 1 1 14 28 8 8 8 4 2 12 24 12 2 1 1 1 1 1 1 1 22 2
2 8 1 1 1 1 14 28 8 8 8 4 2 12 24 12 2 1 1 1 1 1 1 1 22 2
2 8 1 1 1 1 14 28 8 8 8 4 2 12 24 12 2 1 1 1 1 1 1 1 22 2
2 8 1 1 1 1 14 28 8 8 8 4 2 12 24 12 2 1 1 1 1 1 1 1 22 2
STRAP, Support CAPSCREW, Hex Head, 1/2"-13 x 2-1/4" BRACKET, Oil Cooler, RH BRACKET, Oil Cooler, LH SUPPORT, Oil Cooler, RH SUPPORT, Oil Cooler, LH CAPSCREW, Hex Head, 1/2"-13 x 2" WASHER, Flat, 1/2" WASHER, Lock, 1/2" NUT, Hex, 1/2"-13 CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" CAPSCREW, Hex Head, 3/8"-16 x 1-1/4" CLAMP. Pipe Saddle WASHER, Flat, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8"-16 BUSHING, Reducing, 2-1/2” x 2” NPT ELBOW, 90° Male Connector PLUG, Square Head, 2” NPT FLANGE, Cooler Water Outlet Assembly TEE, Pipe, 2-1/2” NPT PIPE, 2-1/2” X 6” NPT BUSHING, Reducing, 1/2” NPT COCK, Drain, 3/8” NPT WASHER, Lock, 1/2” SPACER, Lifting Eye
33
020.00
W A U K E S H A
32 33
34
27 26 30 31
25
19
28 23
35
29
11 13
24 22
21 16
14 15 10
17
12 20
5 9 8 3 18
1 4
2 7 6
34
FORM 6315 First Edition
020.00 CRANKCASE, IDLER GEAR GROUP 20 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
A200420 A200520 • 200146K • 200149J • 200117N • 168514B • 214045 • B2239 • 153018 • 214044 • 153010 • 153012A • 28276 • 153012D • 21365 • 21052 • B565 • 78283E 78283D 118013N 153030 B9132 153037A 153038A 21632 D200091 • 153023A • B2315 • 21053 • 21395 153554A 153024A 21348 21052 B3568 28641
1 1 2 4 28 28 42 7 7 1 1 14 5 16 16 14 12 1 7 2 24 1 1 4 1 2 2 2 2 1 1 9 9 2 4
1 1 2 4 28 28 42 7 7 1 1 14 5 16 16 14 12 1 7 2 24 1 1 4 1 2 2 2 2 1 1 9 9 2 4
1 1 2 4 28 28 42 7 7 1 1 14 5 16 16 14 12 1 7 2 24 1 1 4 1 2 2 2 2 1 1 9 9 2 4
1 1 2 4 28 28 42 7 7 1 1 14 5 16 16 14 12 1 7 2 24 1 1 4 1 2 2 2 2 1 1 9 9 2 4
CRANKCASE-Assembly, 8-1/2” Bore CRANKCASE-Assembly, 9-3/8” Bore • CAP, Main Bearing, Front • CAP, Main Bearing, Center and Rear • CAP, Main Bearing, Intermediate • STUD, Main Bearing Cap • NUT, Main Bearing Cap Stud • WASHER, Hardened • PIN, Dowel, Main Bearing Cap • PIN, Diamond, Bearing Cap • CAP, Camshaft Bearing, Front • CAP, Camshaft Bearing, Center • CAPSCREW, Hex Head, 3/4"-10 x 7-1/2" • CAP, Camshaft Bearing, Intermediate and Rear • CAPSCREW, Hex Head, 3/8"-16 x 2-1/2" • WASHER, Lock, 3/8" • PIN, Dowel, Camshaft Bearing Cap • PLUG, Pipe, Countersunk Headless, 1-1/2" PLUG, Pipe, Countersunk Headless, 1-1/4" O-RING TUBE, Oil, Timing Gears PIN, Dowel, Cylinder Head PLATE, Camshaft Cover GASKET, Camshaft Cover Plate WASHER, Internal Shakeproof, 3/8" RETAINER, Rear Oil Seal-Assembly • GASKET, Oil Seal Retainer, Upper to Lower Half • PIN, Dowel • WASHER, Lock, 7/16" • CAPSCREW, Hex Head, 7/16"-14 x 1-1/4" SEAL, Oil, Rear GASKET, Oil Seal Retainer to Crankcase CAPSCREW, Hex Head, 3/8"-16 x 1" WASHER, Lock, 3/8" PIN, Dowel PLUG, Pipe, Countersunk Headless, 3/4"
Continued
FORM 6315 First Edition
35
020.01
W A U K E S H A
55 56 48
37
39
36 52
51
49 48
38
47
50
41 43 44 53 42 54
45 46 40
36
FORM 6315 First Edition
020.01 CRANKCASE, DLER GEAR GROUP 20 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 20 (continued)
36 37 38 39 40 41 42 43 44 45 46 47
78282J 26248 28677 21343 A153015G • 145029A 153063E 118091B B2239 153751A 28611A 296165
2 4 5 4 1 1 1 1 1 1 1 12
2 4 5 4 1 1 1 1 1 1 1 12
2 4 5 4 1 1 1 1 1 1 1 12
2 4 5 4 1 1 1 1 1 1 1 12
48 49 50 51 52 53 54 55 56
21054 Y18813K 211297G 28750 78282E 211771A 26743 208601B 214289
16 12 1 1 7 12 12 1 1
16 12 1 1 7 12 12 1 1
16 12 1 1 7 12 12 1 1
16 12 1 1 7 12 12 1 1
FORM 6315 First Edition
PLUG, Pipe, Square Head, 1-1/2" SCREW, Hex Head, 1/2"-13 x 1-1/8" PLUG, Pipe, Hex Head, 1/2" CAPSCREW, Hex Head, 3/8"-16 x 3/4" GEAR, Oil Pump-Assembly • BUSHING, Oil Pump Gear SPINDLE, Oil Pump Gear NUT, Hex, Grade 8, 3/4"-16 WASHER, Plain WASHER, Plain SCREW, Oil Pump Gear Spindle CAPSCREW, Hex Head M12 x 32 x 20 (DSM Sensor Mounting Hole Plug) WASHER, Lock, 1/2" WASHER, Flat, 1/2" DECAL, Made In USA PLUG, Pipe, Hex Head, 1/4" PLUG, Pipe, Square Head, 1/2" ADAPTER, Main Bearing Temperature Sensor PLUG, Main Bearing Sensor Hole GASKET COVER, Oil Inlet
37
020.10
W A U K E S H A
2 14
9 10
4
11
1 5
7 6
4
3
7 8
1 12
13 7
3
38
FORM 6315 First Edition
020.10 VALVE LIFTER HOUSING GROUP 20 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 20
1 2 3
200034E 153302A 163213B
2 1 1
2 1 1
2 1 1
2 1 1
4 5 6 7 8 9 10 11 12 13 14
153020D 21370 28609 21052 21189 26470 21191 B2747A 78282F 28269 194769K
2 28 12 93 8 1 1 1 2 5 2
2 28 12 93 8 1 1 1 2 5 2
2 28 12 93 8 1 1 1 2 5 2
2 28 12 93 8 1 1 1 2 5 2
FORM 6315 First Edition
HOUSING, Valve Lifter COVER, Valve Lifter Housing GASKET, Valve Lifter Housing, Set of Side and Rear Gaskets GASKET, Valve Lifter Housing Cover CAPSCREW, Hex Head, 3/8" - 16 x 3-1/4" CAPSCREW, Ferry Head, Grade 8, 3/8"-16 x 1-1/2" WASHER, Lock, 3/8" NUT, Hex, 3/8" SCREW, Slotted Headless, 3/8"-16 x 2-1/2" NUT, Thin Hex, 3/8"-16 WASHER, Nylon PLUG, Pipe, Square Head, 1/2" CAPSCREW, Ferry Head, Grade 8, 3/8"-16 x 1-1/4" CONNECTOR, Male 14 x 12
39
022.00
W A U K E S H A
6
5
4
3 8
2
7
1
9
11
40
4
10
FORM 6315 First Edition
022.00 IGNITION MODULE MOUNTING GROUP 20 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 22
1 2 3 4 5 6 7 8 9 10 11
740822A 211920H 21271 21050 Y18813G 214077 26248 21054 305509 305805V 21290
FORM 6315 First Edition
1 1 4 8 4 1 4 4 1 1 4
1 1 4 8 4 1 4 4 1 1 4
1 1 4 8 4 1 4 4 1 1 4
1 1 4 8 4 1 4 4 1 1 4
MODULE, Ignition Power Diagnostics, IPD LABEL, Ignition Module Washing CAPSCREW, Hex Head, 1/4”-20 x 1/2” WASHER, Lock, 1/4” WASHER, Flat, 1/4” BRACKET, IPD Module CAPSCREW, Hex Head, 1/2”-13 x 1-1/8” WASHER, Lock, 1/2” MAGNET, Timing Sensor DISK, Timing CAPSCREW, Hex Head, 1/4”-20 x 1-3/4”
41
022.10
W A U K E S H A
9 10 8 7
2
1
6 4
3
5
11
42
FORM 6315 First Edition
022.10 IGNITION HARNESS, SPARK PLUG, IGNITION COIL GROUPS 22, 26 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 22
1 2 3 4 5 6 7 8 9 10
69694G 296146B A211797G •296178 •740011 292843 39025 21538 21186 A740746
12 12 12 12 12 12 36 36 36 12
12 12 12 12 12 12 36 36 36 12
12 12 12 12 12 12 36 36 36 12
12 12 12 12 12 12 36 36 36 12
COIL, Ignition LABEL EXTENSION, Spark Plug • O-RING, Silicone • BOOT, Sillicone O-RING STUD, 5/16”-24 x 1.44” WASHER, Lock, 5/16” NUT, Hex, 5/16”-24 HARNESS, Ignition Coil GROUP 26
11
60999Z 69919D
FORM 6315 First Edition
12 12
12 12
PLUG, Spark PLUG, Spark
43
023.00
W A U K E S H A
16 12
14
8
13
9
1
3
5 10
4
15 2
28
7
3
25
6
1
27
24 23
2 11
19
17
26 20 18 21 22
44
FORM 6315 First Edition
023.00 CAMSHAFT, VALVE LIFTER, IDLER GEAR GROUPS 20, 23, 15 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 20
1 2
200027 200050
2 12
2 12
2 12
2 12
3 4 5 6 7 8
153032 26730 153003D AA46033B 153022C 21350 21357 21052 119977
2 2 24 24 24 48 4 48 4
2 2 24 24 24 48 4 48 4
2 2 24 24 24 48 4 48 4
2 2 24 24 24 48 4 48 4
9 10
BEARING, Camshaft, Front (Upper and Lower) BEARING, Camshaft, Center, Intermediate and Rear (Upper and Lower) RING, Thrust PIN, Roll, 3/16" x 1/2" GUIDE, Valve Lifter LIFTER, Valve GASKET, Valve Lifter Guide CAPSCREW, Hex Head, 3/8"-16 x 1-1/8" CAPSCREW, Hex Head, 3/8"-16 x 1-1/2" (With 153982 Clip) WASHER, Lock, 3/8" SPACER (With 153982 Clip) GROUP 23
11 12 13 14 15 16
AA204923E 200526D 153029 153047A 21012 153048
1 1 9 1 1 1
1 1 9 1 1 1
1 1 9 1 1 1
1 1 9 1 1 1
CAMSHAFT Assembly (Sections Not Serviced Separately) GEAR, Camshaft SHIM, (0.002") (As Required) WASHER, Thrust KEY, Woodruff, No. 15 NUT, Camshaft Gear
17 18 19 20 21 22 23 24 25 26 27 28
200115M 200016D 78391 78390 B2108B 207329 153655 B881A 26996 153551A 161842 26990
1 1 1 1 1 1 1 1 2 1 1 6
1 1 1 1 1 1 1 1 2 1 1 6
1 1 1 1 1 1 1 1 2 1 1 6
1 1 1 1 1 1 1 1 2 1 1 6
GEAR, Idler SPINDLE, Idler Gear BEARING, Ball, Front BEARING, Ball, Rear WASHER, Idler Spindle NUT, Thin Hex, LH Thread, 1-1/2"-12 WASHER, Idler Gear LOCK, Capscrew CAPSCREW, Hex Head, 1/2"-20 x 1-1/4" SPACER, Ball Bearing RETAINER, Ball Bearing CAPSCREW, Hex Head, Nylok, 3/8"-16 x 1"
GROUP 15
SERVICE REPAIR KITS G-927-7
FORM 6315 First Edition
1
1
1
1
Camshaft Bushing Kit (Includes Items 9, 10)
45
027.00
W A U K E S H A
9
9 5
21
4
8
15 2 1
11
7
13
3
12
13 12
10
10
10
11
14 10
17
14
20
1
7 6
19
16 18
18
30 29
23
19
29 30
21
22
28 32 26 31 26 25
24
27 24
46
FORM 6315 First Edition
027.00 TURBOCHARGERS AND EXHAUST OUTLET GROUPS 27, 29, 47 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 27
1
214007C 211896A 211896 214007B 214007A 214007
2
2
2
TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER (Draw Thru) TURBOCHARGER (Draw Thru) TURBOCHARGER (Draw Thru)
1 1 2 2 2 2 4 8 16 2 8 8 8 12 1 1
ELBOW, Turbocharger Inlet, RB ELBOW, Turbocharger Inlet, LB GASKET, Spark Plug ADAPTER PLUG, Pipe, Hex Head 1/2" NPT, Brass GASKET, Elbow SPACER CAPSCREW, Ferry Head-Stainless Steel, 3/8"-16 x 5" WASHER, Lock, Stainless Steel, 3/8" GASKET, Turbocharger Inlet NUT, Hex, Stainless Steel, 3/8"-16 NUT, Thin Hex, Stainless Steel, 3/8"-16 CAPSCREW, Hex Head, 3/8"-16 x 2" WASHER, Turbo Inlet Elbow BRACKET, Turbo Support, LB BRACKET, Turbo Support, RB
2 2 2
2 2
GROUP 29 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
207822G 207823G 209681 119562B 26128 207827B 209155C 28795 28357 207806A 28411 28406 28405 28346 207831 207832
1 1 2 2 2 2 4 8 16 2 8 8 8 12 1 1
1 1 2 2 2 2 4 8 16 2 8 8 8 12 1 1
1 1 2 2 2 2 4 8 16 2 8 8 8 12 1 1
GROUP 47 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
207838 163721B 207824R 168700 119562A 209681 207830B 21054 207833A 21352 Y18813H 21052 21189 21425 21354
2 2 1 3 2 2 2 8 2 4 4 8 8 8 4
2 2 1 3 2 2 2 8 2 4 4 8 8 8 4
2 2 1 3 2 2 2 8 2 4 4 8 8 8 4
2 2 1 3 2 2 2 8 2 4 4 8 8 8 4
ADAPTER, Turbocharger, Exhaust, Outlet COUPLING, V-Band TEE,Turbocharger, Exhaust, Outlet PLUG, Pipe, Hex Head, Brass, 1/4" PLUG, Hex Head, M18 x 1-1/2" GASKET, Spark Plug BRACKET, Support WASHER, Lock, 1/2" BRACE, Exhaust, Outlet CAPSCREW, Hex Head, 3/8″-16 x 1-1/4" WASHER, Flat, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8" CAPSCREW, Hex Head, 1/2″-13 x 1" CAPSCREW, Hex Head, 3/8″-16 x 1-3/8"
Continued
FORM 6315 First Edition
47
027.01
W A U K E S H A
33
34
38 33
37
33
37 38 35 36
48
FORM 6315 First Edition
027.01 TURBOCHARGERS AND EXHAUST OUTLET GROUPS 48, 93 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 48 (CONTINUED)
33 34
199515G 168334E
1 1
1 1
1 1
1 1
CONNECTION, Exhaust, Flexible COUPLING, V-Band GROUP 93
35 36 37 38 39 40
207825 207829 207828 209424 28799 28357
FORM 6315 First Edition
1 1 2 2 8 8
1 1 2 2 8 8
1 1 2 2 8 8
1 1 2 2 8 8
TEE, Exhaust Bypass SLEEVE, Exhaust Bypass FLANGE, Exhaust Bypass GASKET, Bypass Flange CAPSCREW, Ferryhead-Stainless Steel, 3/8"-16 x 1-1/4" WASHER, Lock, Stainless Steel, 3/8"
49
028.00
W A U K E S H A
14
2
11
9 6
12
7 7
13 1
5
8
4 3 9 10 18
19
17
21
15
20
16
50
FORM 6315 First Edition
028.00 ALTERNATOR GROUP 28 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 28
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
69677C 200073G 168981C 163391B 119977 21352 21052 21360 Y18813K 21521 21205 B363 21430 A199868B 740270A A214117 21275 21050 21173 169013Z 169013Y
FORM 6315 First Edition
1 1 1 1 1 6 7 1 2 1 1 1 1 1 1 1 4 4 4 2 1
1 1 1 1 1 6 7 1 2 1 1 1 1 1 1 1 4 4 4 2 1
1 1 1 1 1 6 7 1 2 1 1 1 1 1 1 1 4 4 4 2 1
1 1 1 1 1 6 7 1 2 1 1 1 1 1 1 1 4 4 4 2 1
ALTERNATOR, 24V, 50 Amp (With internal regulator) BRACKET, Alternator BRACKET, Alternator Tension PULLEY, Alternator SPACER SCREW, Hex Head, 3/8"-16 x 1-1/4" WASHER, Lock, 3/8" SCREW, Hex Head, 3/8"-16 x 1-3/4" WASHER, Flat, 1/2" SCREW, Hex Head, 1/2"-13 x 6-1/4" NUT, Hex, 1/2"-13 WASHER SCREW, Hex Head, 1/2"-13 x 1-3/8" V-BELT (Set of 2) HARNESS, ESM Alternator BOX, Alternator Junction - Assembly SCREW, Hex Head, 1/4"-20 x 3/4" WASHER, Lock, 1/4" NUT, Hex, 1/4"-20 CLIP, 3/4" x 1/2" Screw CLIP, 3/4" x 3/8" Screw
51
029.00
W A U K E S H A
4
3
7 6
4 12 1 10
4
9
5
11
7
3
4
8
1
2
5
7 6
52
FORM 6315 First Edition
029.00 TURBOCHARGER AIR CONNECTIONS GROUP 29 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 29
1 2 3 4 5 6 7 8 9 10 11 12
207826N 207826L 207826L 161703A 153402R 155248F 21373 76911 28641 290625A 290625B 164076G 211456A
FORM 6315 First Edition
2 2 2 4 2 4 4 2 2 2 2 2
2 2
2 2 4 2 4 4 2 2 2 2 2
2 4 2 4 4 2 2 2 2 2
2 2 4 2 4 4 2 2 2 2 2
ELBOW, Compressor Discharge ELBOW, Compressor Discharge ELBOW, Compressor Discharge (Draw Thru) HOSE, 3.51" x 3.66" CLAMP, Hose, 3.55" – 3-7/8" O-RING, Silicon, 5.3/4" x 6-1/4" x 1/4" CAPSCREW, 3/8"-16 x 4" WASHER, 13/32" x 7/8" x 1/8" PLUG, Pipe, Socket Head, 3/4" NPT O-RING O-RING RING, Retainer SLEEVE, Coupling
53
029.10
W A U K E S H A
4 11
28
29 5
7 30
5
23
6
6 27
20 9
8
8
10 12
6
7 3
9
5
9 15
12 2
11
22
10 13 2
18
25
14
17
1 19 20
16 19
6 21
5
19 26
22 24
54
FORM 6315 First Edition
029.10 TURBOCHARGER OIL CONNECTIONS GROUP 29 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
209478E 199108A A211714Y A211714X 21982 39150 Y18813H 211946A 207313K 21365 21052 63809D 209478D 199111D 214000 63722C 169158 194769G 118566X 211948 177053 194769K 21348 214000A 78204B 78212D 211755R 21189 21431 Y18813K
FORM 6315 First Edition
1 2 1 1 8 8 6 2 7 4 2 4 1 1 1 1 1 1 3 2 1 2 2 1 1 1 2 2 4 6
1 2 1 1 8 8 6 2 7 4 2 4 1 1 1 1 1 1 3 2 1 2 2 1 1 1 2 2 4 6
1 2 1 1 8 8 6 2 7 4 2 4 1 1 1 1 1 1 3 2 1 2 2 1 1 1 2 2 4 6
1 2 1 1 8 8 6 2 7 4 2 4 1 1 1 1 1 1 3 2 1 2 2 1 1 1 2 2 4 6
TUBE, Turbo, Oil, L.B. UNION, Tube, 1/2" x 1/2" TUBE, Turbo Oil Supply, LB-Assembly TUBE, Turbo Oil Supply, RB-Assembly CAPSCREW, Socket Head, 3/8"-16 x 1-1/4" WASHER, Socket Head Lock, 3/8" WASHER, Flat, 3/8" GASKET, Turbo Oil Inlet CLIP, 1/2" x 3/8" CAPSCREW, Stainless Steel, 3/8"-16 x 2-1/2" WASHER, Lock, 3/8" SPACER, 7/16" x 3/4" x 1" TUBE, Turbo, Oil, RB ELBOW, Male, 8 x 6 TUBE, Turbo Oil Drain, RB-Assembly CROSS, Pipe, 3/8" PLUG, Magnetic Drain, 3/8" CONNECTOR, Male, 1/2" x 3/8" PIPE, 3/8" x 1" GASKET, Turbo Oil Drain VALVE, Check, 3/8" CONNECTOR, Male, 0.88" x 3/8" CAPSCREW, 3/8"-16 x 1" TUBE, Turbo Oil Drain, L.B.-Assembly ELBOW, Pipe, 3/8" BUSHING, Reducing, 1/2" x 3/8" BRACKET, Turbo Oil Tube Support NUT, Hex, 3/8"-16 CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Flat, 1/2"
55
029.20
W A U K E S H A
9
3
8
4
20
19
1
16
18
15 14 11
13
17 16 4
9
15 14 12
6 1 10 3 7 3 1
4
4
3 21 2
1
6 5
4 3
56
FORM 6315 First Edition
029.20 TURBOCHARGER WATER CONNECTIONS, HEAT SHIELDS GROUP 29 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
211944A 211943B 21982 39150 A211714V 199111D A214129D A214179 199111E A211551T 211953C 211953B 211954 28346 28339 28790 154813T B277 21051 21181 164688
FORM 6315 First Edition
8 4 16 16 1 2 1 1 2 1 1 1 1 4 4 4 2 4 4 4 1
8 4 16 16 1 2 1 1 2 1 1 1 1 4 4 4 2 4 4 4 1
8 4 16 16 1 2 1 1 2 1 1 1 1 4 4 4 2 4 4 4 1
8 4 16 16 1 2 1 1 2 1 1 1 1 4 4 4 2 4 4 4 1
GASKET, Turbo Water, Inlet/Outlet FLANGE, Cover, Turbo Water, Inlet CAPSCREW, Socket Head, 3/8"-16 x 1-1/4" WASHER, Socket Head Lock, 3/8" TUBE, Turbo Water, Inlet, LB-Assembly ELBOW, Male, 1/2" x 3/8" NPT TUBE, Turbo Water, Inlet, RB-Assembly TUBE, Turbo Water, Outlet, RB-Assembly ELBOW, Male, 5/8" O.D. x 1/2" NPT TUBE, Turbo Water, Outlet, LB-Assembly SHIELD, Heat, Turbo Inlet Elbow, RB SHIELD, Heat, Turbo Inlet Elbow, LB SHIELD, Heat, Exhaust Tee Bypass WASHER, Stainless Steel, 3/8" WASHER, Lock, Stainless Steel, 3/8" CAPSCREW, Stainless Steel, 3/8" x 7/8" U-BOLT, 5/16"-18 x 5" x 5.63" WASHER, Flat, 5/16" WASHER, Lock, 5/16" NUT, Hex, 5/16" BUSHING, Pipe, 3/8" x 1-1/4"
57
031.00
W A U K E S H A
6 5 4 1
3
2
13 15 8
7 9
14 15
10 9
5 8
12 11
58
FORM 6315 First Edition
031.00 GOVERNOR GROUP 31 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 31
1
214046
1
1
1
1
2 3 4 5 6 7 8 9 10 11 12 13 14 15
21431 21054 214072A 21051 WS808297 209561T 169013U 76911 21348 21189 21052 21313 21181 B277
4 4 1 5 4 1 3 4 2 2 2 1 1 2
4 4 1 5 4 1 3 4 2 2 2 1 1 2
4 4 1 5 4 1 3 4 2 2 2 1 1 2
4 4 1 5 4 1 3 4 2 2 2 1 1 2
FORM 6315 First Edition
GOVERNOR, Heinzmann 2080 (Serviced as complete assembly) CAPSCREW, Hex Head, 1/2”-13 x 1-1/2” WASHER, Lock, 1/2” BRACKET, Governor Support WASHER, Lock, 5/16” CAPSCREW, Hex Head, M8 x 30mm BRACE, Tube Clip CLIP WASHER, Flat, 3/8” CAPSCREW, Hex Head, 3/8”-16 x 1” NUT, Hex, 3/8”-16 WASHER, Lock, 3/8” CAPSCREW, Hex Head, 5/16”-18 x 1” NUT, Hex, 5/16”-18 WASHER, Flat, 5/16”
59
033.00
W A U K E S H A
10 9 2 4 12
9
13
6
8
1 11
5 14 9
3 9 10
12 10 13
15 9
7 9
60
12
FORM 6315 First Edition
033.00 GOVERNOR LINKAGE GROUP 33 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 33
1
2 3 4 5 6 7 8 9 10 11 12 13 14 15
A214057 A214057C A214057B • 214057 • 214057C • 214057B • 208434D • 208434E • 21193 • B6933 211220X 211220Y 211221 209155B B9059 21360 21357 21317 158417 21357 26745
FORM 6315 First Edition
1 1 1 1 1 1 1 1 1 1 1 5 2 1 1 2 2 1 1
1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 5 2 1 1 2 2 1 1
1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1
ROD ASSEMBLY, Governor ROD ASSEMBLY, Governor (Draw Thru) ROD ASSEMBLY, Governor • ROD, Governor • ROD, Governor • ROD, Governor • END, Rod • END, Rod • NUT, Hex, 3/8" (LH) • NUT, Hex, 3/8" (RH) LEVER, Governor LEVER, Throttle BUSHING, Splined WASHER, Flat NUT, Elastic Lock, 3/8”-16 CAPSCREW, Hex Head, 3/8”-16 x 1-3/4” CAPSCREW, Hex Head, 3/8”-16 x 1-1/2” (Draw Thru) CAPSCREW, Hex Head, 5/16”-18 x 1-1/2” NUT, Elastic Lock, 5/16”-18 CAPSCREW, Hex Head, 3/8”-16 x 1-1/2” PIN, Roll, 1/8” x 1”
61
035.00
W A U K E S H A
5 6
2
7
9 11 2
4 8
14
3
9 2
10
14
11 13
5
1 34 12
34 13 22 15 16 1
17
22
23
18 19 20 21 35 28 27
25
26
24
31 32
29 30
62
33
FORM 6315 First Edition
035.00 INTERCOOLER GROUP 35 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 35
1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
H168282M C168282P F168282N • 168282M • 168282P • 168282N • C100834L • 78204F • 168934B • 78207S • 100919B • 162192C • 199030H • 116015R • 100919Q • 164004D • 63722N • 63602A • 63602 • 76400 • 154981F • 78209C • B10168 • 65110E • 78209W • 76400 • 168335 • 168284E • 21352 • 21052 • 26750 • 168329C 168317E 168316F 290023 28283 Y18813P 26474 21233 164688 28800
FORM 6315 First Edition
1 1 1
1 1 1
2 2 2 2 1 1 2 1 2 1 2 1 2 1 2 2 4 2 2 2 2 2 2 4 2 72 72 8 4 1 1 8 8 8 4 4 2 4
2 1 1 2 1 2 1 2 1 2 1 2 2 4 2 2 2 2 2 2 4 2 72 72 8 4 1 1 8 8 8 4 4 2 4
2 2 2 2 1 1 2 1 2 1 2 1 2 1 2 2 4 2 2 2 2 2 2 4 2 72 72 8 4 1 1 8 8 8 4 4 2 4
2 1 1 2 1 2 1 2 1 2 1 2 2 4 2 2 2 2 2 2 4 2 72 72 8 4 1 1 8 8 8 4 4 2 4
INTERCOOLER - Assembly INTERCOOLER - Assembly (Draw Thru Applications) INTERCOOLER - Assembly • INTERCOOLER • INTERCOOLER (Draw Thru Applications) • INTERCOOLER • PIPE, Intercooler Inlet/Outlet-Assembly • PIPE, Cross, Reducing • PIPE, 1-1/4" x 2-1/4" • ELBOW, 1-1/4" x 45° • PIPE, 1-1/4" x 5-1/2" • PIPE, Flex Coupling 45° Elbow x 1-1/4" • PIPE, 1-1/4" x 7-1/2" • TEE, Reducing • PIPE, 1-1/4" x 4" • PIPE, 1-1/4" x 9-3/4" • CROSS, 1-1/4" NPT • PIPE, 1-1/4" x 2" • PIPE, 1-1/4" x 1-5/8" • COCK, Drain • PIPE, 1/4" x 0.88" • COUPLING, Pipe, 1/4" • ELBOW • PIPE, 1/8" x 3" • COUPLING, Pipe, 1/8" • COCK, Drain, 1/8" • GASKET, Intercooler • PLENUM, Intercooler • CAPSCREW, 3/8"-16 x 1-1/4" • WASHER, Lock, 3/8" • PLUG, Pipe, Hex Head, 1/4" • STUD, 3/4" x 5" BRACKET, Intercooler, RB BRACKET, Intercooler, LB WASHER, Lock, 1/2", Grade 8 CAPSCREW, 1/2"-13 x 1-1/2", Grade 8 WASHER, Flat, 3/4" WASHER, Lock, 3/4" NUT, Hex, 3/4"-16 BUSHING, Reducing, 1-1/4"x 3/8" NUT, Flange, 3/4"-16, Grade 8
63
035.10
W A U K E S H A
15
10
9 8
4 12 14 4
13
11 3
16 2
17
1
18
7 6
1
5
64
FORM 6315 First Edition
035.10 INTERCOOLER CONNECTIONS GROUP 35 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 35
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
169874B A211761K 211700M 209085C • 494228 21433 21054 21205 A214100L A214100M 214099 211755M 21348 Y18813H 21052 154813N B277 21051 21181
FORM 6315 First Edition
2 1 1 2 2 6 8 6 1 1 2 1 2 2 2 6 12 12 12
2 1 1 2 2 6 8 6 1 1 2 1 2 2 2 6 12 12 12
2 1 1 2 2 6 8 6 1 1 2 1 2 2 2 6 12 12 12
2 1 1 2 2 6 8 6 1 1 2 1 2 2 2 6 12 12 12
GASKET, Intercooler Inlet/Outlet TUBE, Intercooler Water Outlet-Assembly ELBOW, Intercooler Water Inlet ELBOW, Flex Coupling, 2" • SEAL, Coupling CAPSCREW, 1/2"-13 x 1-3/4" WASHER, Lock, 1/2" NUT, Hex, 1/2"-13 TUBE, Pump to Intercooler, Rear-Assembly TUBE, Intercooler Water Outlet-Assembly COCK, Drain, 1/8" SUPPORT, Tube, Intercooler Water, Rear CAPSCREW, 3/8"-16 x 1" WASHER, Flat, 3/8" WASHER, Lock, 3/8" U-BOLT, 0.31"-16 x 2.25" x 3.12" WASHER, Flat, 5/16" WASHER, Lock, 5/16" NUT, 5/16"-18
65
035.20
W A U K E S H A
23
13
25 18
11
22
15 11 15 19
5
16 25
17 17
3 17 10 12
16 11
20
15
21 24 26
8
1
25
9 14 13 6 2 15 17
7
16
4
3
66
FORM 6315 First Edition
035.20 INTERCOOLER CONNECTIONS GROUP 35 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 35
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
211755L 208938G 208706T • 494383 211761Z A211761X C208743 168006A 21352 21425 21052 Y18813H 21189 Y18813K 21054 B277 21051 21181 214120 168427C 48988H 78208P 21350 28365 209492E 154813N 74113
FORM 6315 First Edition
1 1 2 2 1 1 1 1 2 2 2 4 3 3 2 8 8 8 1 1 1 1 1 1 1 6 1
1 1 2 2 1 1 1 1 2 2 2 4 3 3 2 8 8 8 1 1 1 1 1 1 1 6 1
1 1 2 2 1 1 1 1 2 2 2 4 3 3 2 8 8 8 1 1 1 1 1 1 1 6 1
1 1 2 2 1 1 1 1 2 2 2 4 3 3 2 8 8 8 1 1 1 1 1 1 1 6 1
BRACKET, Support Intercooler Water, Intermediate BRACKET, Support, Intercooler Water Outlet Tube COUPLING, Flexmaster • GASKET, Coupling TUBE, Intercooler Water Outlet, Front-Assembly TUBE, Pump To Intercooler, Front-Assembly HOSE, Flexible-Assembly UNION, Straight, Adapter, 2" CAPSCREW, 3/8"-16 x 1-1/4" CAPSCREW, 1/2"-13 x 1" WASHER, Lock, 3/8" WASHER, Flat, 3/8" NUT, 3/8"-16 WASHER, Flat, 1/2" WASHER, Lock, 1/2" WASHER, Flat, 5/16" WASHER, Lock, 5/16" NUT, 5/16"-18 BRACKET, Support Clip SUPPORT, Clip PIPE, 2" x 2" TEE, Pipe, 2" CAPSCREW, 3/8"-16 x 1-1/8" CAPSCREW, 1/2"-13 x 1-3/4" BRACKET, Extractor Front U-BOLT, 0.31"-16 x 2.25" x 3.12" WASHER, Flat, 0.3125"
67
035.30
W A U K E S H A
16
11 12
14
15
13 12 11
10 9 8
7
4
5
6
2
3
18
1
13 12
19
15
17
68
FORM 6315 First Edition
035.30 INTERCOOLER CONNECTIONS GROUP 35 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 35 (continued)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19
C168528F C168527F 155248G 211637 21354 21052 153785A 21280 21050 21173 21425 21428 Y18813K 21054 21205 211412B 21433 120132A 169847D 168504D 168504E 168504F 168504D 168504E 28543
FORM 6315 First Edition
1 1 2 4 8 8 2 2 2 2
1 1 2 4 8 8 2 2 2 2
2 6 14 10 2 10 2 2
2 6 14 10 2 10 2 2 1 1
2 1 1 2
2
1 1 2 4 8 8 2 2 2 2 4 12 10 2 10 2 2
2 1 1 2
1 1 2 4 8 8 2 2 2 2 2 6 14 10 2 10 2 2 1 1
2
TUBE, Inlet, RH-Assembly TUBE, Inlet, LH-Assembly O-RING, 4.50" x 5.00" x 0.25", Silicon PLATE, Restraining CAPSCREW, 3/8"-16 x 1-3/8" WASHER, Lock, 3/8" CLAMP, 4-1/2" CAPSCREW, 1/4”-20 x 1” WASHER, Lock, 1/4" NUT, 1/4"-20 CAPSCREW, 1/2"-13 x 1" CAPSCREW, 1/2"-13 x 1-1/4" WASHER, Flat, 1/2" WASHER, Lock, 1/2" NUT, 1/2"-13 SUPPORT, Tube Clamp CAPSCREW, 1/2"-13 x 1-3/4" SPACER, 0.561" x 1" x 1/2" COUPLING, Tube, 4-1/2" ELBOW, Air/Gas Inlet, RB ELBOW, Air/Gas Inlet, LB ELBOW, Air/Gas Inlet, LB & RB ELBOW, Air/Gas Inlet, RB (Draw Thru) ELBOW, Air/Gas Inlet, LB (Draw Thru) PLUG, Pipe, Hex Head
69
041.00
W A U K E S H A
1 40 4
6
5
10
9 26
27
7
8 2
25
3
40
14
23
28 16 17 18 22 12 33 11
21
32
24
13
15 20
31 19
29 35 30 34
16
17 36 39 16
38
38 37
70
FORM 6315 First Edition
041.00 INTAKE MANIFOLD, BUTTERFLY HOUSING - GSI GROUPS 41, 72 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 41
1 2 3 4 5 6 7 8 9
204241P 116861B 164560C 28438 78283J 153895A 21431 21054 Y18813K
2 4 4 2 2 12 48 48 48
2 4 4 2 2 12 48 48 48
MANIFOLD, Intake WASHER, Nylon PLUG, Pipe, 1-3/4" -16, 1/4" Pipe Tap PLUG, Pipe, Slotted Head, Brass, 1/8" PLUG, Pipe, Countersunk Headless, 1/2" GASKET, Intake Manifold CAPSCREW, Hex Head, 1/2"-13 x 1-1/4" WASHER, Lock, 1/2" WASHER, Plain, 1/2"
10 11 12
119035E 21430 21054 F204072A E204072 • 204072 • 204072A • 119060K • 168290B • 153990A • 168510 • 26012 • 26938 • 153267C • 21315 •21051 • 26786 • 208564T • 21282 • 21050 • 26745 156476C 168899 21343 21052 Y18813H 153271 153272A 21306 21315 21609 26786 26750
2 8 8 1 1 1 1 2 4 4 2 4 4 1 1 1 1 1 1 1 1 1 2 4 4 4 4 2 8 4 8 4 8
2 8 8 1 1 1 1 2 4 4 2 4 4 1 1 1 1 1 1 1 1 1 2 4 4 4 4 2 8 4 8 4 8
GASKET, Butterfly Valve Housing CAPSCREW, Hex Head, 1/2"-13 x 1-3/8" WASHER, Lock, 1/2" VALVE, Butterfly, RB-Assembly VALVE, Butterfly, LB-Assembly • HOUSING, Butterfly Valve, LB • HOUSING, Butterfly Valve, RB • VALVE, Butterfly • BUSHING, Butterfly Valve Housing • SEAL, Butterfly Valve Shaft • SHAFT, Butterfly Valve • SCREW, Machine, Round Head, No. 10-32 x 1/2" • WASHER, External, Internal Shakeproof, No. 10 • LEVER, Butterfly Valve, LB • CAPSCREW, Hex Head, 5/16"-18 x 1-1/4", LB • WASHER, Lock, 5/16", LB • PIN, Roll, 1/8" x 1-1/8", LB • LEVER, Butterfly Valve, RB • CAPSCREW, Hex Head, 5/16"-18 x 1-1/4", RB • WASHER, Lock, 5/16", RB • PIN, Roll, 1/8" x 1-1/8", RB SHAFT, Cross, Butterfly Valve COVER, Cross Shaft CAPSCREW, Hex Head, 3/8"-16 x 3/4" WASHER, Lock, 3/8" WASHER, Plain, 3/8" SPIDER, Universal Joint DISC, Universal Joint CAPSCREW, Hex Head, 5/16"-18 x 1/2" CAPSCREW, Hex Head, 5/16"-18 x 1-1/4" WASHER, External, Shakeproof, 5/16" PIN, Roll, 1/2" x 1-1/8" PLUG, Pipe, Hex Head, 1/4"
GROUP 72
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
FORM 6315 First Edition
71
041.10
W A U K E S H A
24 23 22
20 26 25
21 31 27 29 30 29 28
19
3
18 17 16 3
1
2
9
8
10 3
4 5
13 11
14
3 6 7
13 12 14 15
72
FORM 6315 First Edition
041.10 INTAKE MANIFOLD - LT GROUPS 41, 72 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 41
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
204141J 28478 26750 153147A 153146K 21054 21431 78282F 169568F 257472E B5220 21469 Y18813M 21055 21225 21433 21054 Y18813K 153895A
2 4 12 4 4 16 16 4 2 2 2 6 8 8 2 48 48 48 12
2 4 12 4 4 16 16 4 2 2 2 6 8 8 2 48 48 48 12
MANIFOLD, Intake PLUG, Pipe, Socket Head, 1/4" PLUG, Pipe, Hex Head, 1/4" GASKET, Flange Cover COVER, Flange, Right Front WASHER, Lock, 1/2" CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" PLUG, Pipe, Square Head, 3/4" GASKET, Manifold Inlet Adapter ADAPTER, Manifold Inlet STUD CAPSCREW, Hex Head, 5/8"-11 x 2" WASHER, Flat, 5/8" WASHER, Lock, 5/8" NUT, Hex, 5/8"-18 CAPSCREW, Hex Head, 1/2"-13 x 1-3/8" WASHER, Lock, 1/2" WASHER, Flat, 1/2" GASKET, Intake Manifold GROUP 72
20 21 22 23 24 25 26 27 28 29 30 31
156476C 168899 21343 21052 Y18813H 153271 153272A 21306 21315 21609 26786 153271B
FORM 6315 First Edition
1 2 4 4 4 2 2 8 4 8 4 2
1 2 4 4 4 2 2 8 4 8 4 2
SHAFT, Cross, Butterfly Valve COVER, Cross Shaft CAPSCREW, Hex Head, 3/8"-16 x 3/4" WASHER, Lock, 3/8" WASHER, Plain, 3/8" SPIDER, Universal Joint DISC, Universal Joint CAPSCREW, Hex Head, 5/16"-18 x 1/2" CAPSCREW, Hex Head, 5/16"-18 x 1-1/4" WASHER, External, Shakeproof, 5/16" PIN, Roll, 1/2" x 1-1/8" SPIDER, Universal Joint
73
041.20
W A U K E S H A 12
3
10
11
9 3
1
2
8
3
4 5 3 6 7
74
FORM 6315 First Edition
041.20 INTAKE MANIFOLD - DRAW THRU GROUP 41 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LTD
GSID
LTD
GSID GROUP 41
1 2 3 4 5 6 7 8 9 10 11 12
204141J 28478 26750 153147A 153146K 21054 21431 78282F 21433 21054 Y18813K 153895A
FORM 6315 First Edition
2 4 12 4 4 16 16 4 48 48 48 12
2 4 12 4 4 16 16 4 48 48 48 12
2 4 12 4 4 16 16 4 48 48 48 12
2 4 12 4 4 16 16 4 48 48 48 12
MANIFOLD, Intake PLUG, Pipe, Socket Head, 1/4" PLUG, Pipe, Hex Head, 1/4" GASKET, Flange Cover COVER, Flange, Right Front WASHER, Lock, 1/2" CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" PLUG, Pipe, Square Head, 3/4" CAPSCREW, Hex Head, 1/2"-13 x 1-3/8" WASHER, Lock, 1/2" WASHER, Flat, 1/2" GASKET, Intake Manifold
75
041.30
W A U K E S H A
26 27 25
24
23
28 29 28 3 4 31 33
32
32 30 7
21 19 22
20 16 5
15
6
18
36
1 9 12
17
7 3 4
37
10
35 14 13
38 40
2 39 8 11
41 34
76
FORM 6315 First Edition
041.30 BUTTERFLY VALVE HOUSING - DRAW THRU GROUP 72 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LTD
GSID
LTD
GSID GROUP 72
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
E257472D F257472D • 119060K • 169902F • 153291B • 168290B • 26012 • 26938 • 257472D • 167824G • 21130 • 209486 • 26786 • 21284 • 21050 • 26549 • 211220Z • 21317 • 158417 • 26745 212977N 21470 Y18813M 21055 156476W 168899 21343 Y18813H 21052 153271 153272A 26322 21306 21609 26786 211454A 212977M 21437 Y18813K 21054 26750 21205 212977P
1 1 2 2 4 4 4 4 2 1 1 1 1 1 1 1 1 1 1 1 2 8 8 8 1 2 4 4 4 4 2 4 8 12 4 2 2 8 8 8 2 8 2
1 1 2 2 4 4 4 4 2 1 1 1 1 1 1 1 1 1 1 1 2 8 8 8 1 2 4 4 4 4 2 4 8 12 4 2 2 8 8 8 2 8 2
1 1 2 2 4 4 4 4 2 1 1 1 1 1 1 1 1 1 1 1 2 8 8 8 1 2 4 4 4 4 2 4 8 12 4 2 2 8 8 8 2 8 2
1 1 2 2 4 4 4 4 2 1 1 1 1 1 1 1 1 1 1 1 2 8 8 8 1 2 4 4 4 4 2 4 8 12 4 2 2 8 8 8 2 8 2
HOUSING, Butterfly Valve, RB HOUSING, Butterfly Valve, LB • VALVE, Butterfly • SHAFT, Butterfly Valve • SEAL, Oil • BUSHING • SCREW, Round Head, #10-32 x 1/2" • WASHER, Internal Teeth, #10 • HOUSING, Butterfly Valve • LEVER, Throttle Stop (LB only) • SCREW, Fillister Head, #10-32 x 1" (LB only) • SPRING, Compression (LB only) • PIN, Roll (LB only) • SCREW, Hex Head, 1/4"-20 x 1-1/4" (LB only) • WASHER, Lock, 1/4" (LB only) • PIN, Roll (LB only) • LEVER, Throttle (RB only) • SCREW, Hex Head, 5/16"-18 x 1-1/2" (RB only) • NUTSTOP, 5/16"-18 (RB only) • PIN, Roll (RB only) O-RING SCREW, Hex Head, 5/8"-1 x 1-1/4" WASHER, Flat, 5/8" WASHER, Lock, 5/8" SHAFT, Regulating Cross COVER, Cross Shaft SCREW, Hex Head, 3/8"-16 x 3/4" WASHER, Flat, 3/8" WASHER, Lock, 3/8" SPIDER, Universal Joint DISC, Universal SCREW, Hex Head, 5/16"-18 x 1-1/8" SCREW, Hex Head, 5/16"-18 x 1/2" WASHER, External Teeth, 5/16" PIN, Roll ELBOW, Air/Gas O-RING SCREW, Hex Head, 1/2"-13 x 2-1/4" WASHER, Flat, 1/2" WASHER, Lock, 1/2" PLUG, Pipe, 1/4" NUT, Hex, 1/2"-13 O-RING
NOTE: Items 8 – 14 are used with the left bank housing assembly only. Items 15 – 18 are used with the right bank housing only.
FORM 6315 First Edition
77
042.00
W A U K E S H A
2
5 3
4 8 1 2 13
8
11
12 7 6 1 11 14 9
11 10
78
FORM 6315 First Edition
042.00 EXHAUST MANIFOLD GROUP 42 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14
KA204342X MA204342X • A204342X • A204442E • A204542E •• 78283C • 199942 • 168055 • 168055A • 199942A • 41236E 169062 26398A Y18813K 21519 26916 153896B
FORM 6315 First Edition
1 1 10 1 1 48 8 8 2 2 10 2 4 52 24 24 12
1 1 10 1 1 48 8 8 2 2 10 2 4 52 24 24 12
1 1 10 1 1 48 8 8 2 2 10 2 4 52 24 24 12
1 1 10 1 1 48 8 8 2 2 10 2 4 52 24 24 12
MANIFOLD, Exhaust, RB-Assembly MANIFOLD, Exhaust, LB-Assembly • MANIFOLD, Exhaust, RB (Nos. 1 – 5) • MANIFOLD, Exhaust, RB (No. 6) • MANIFOLD, Exhaust, LB (No. 6) •• PLUG, Pipe, Countersunk Head, 1" • RING, Insulating • PILOT, Manifold (Between Outer Sections) • PILOT, Manifold (Between Center Sections) • RING, Insulating • CLAMP, Hose CAP, Manifold (End Sections) CAPSCREW, Hex Head, 1/2"-13 x 1-5/8" WASHER, Flat, 1/2" CAPSCREW, Hex Head, 1/2"-13 x 5-1/2" CAPSCREW, Hex Head, 1/2"-13 x 8-1/2" GASKET, Exhaust Manifold
79
045.00
W A U K E S H A
5
13
2
1 11 15 14 6
8
16 10
7
3 3 12 5 4
9
80
4
5
5
FORM 6315 First Edition
045.00 GEAR COVER GROUP 45 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 45
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A200054F 163212D 44083 21430 21054 39152 28810 A200245H 200245H • 153097A • 78283D 163211D 21442 21443 B9940 199528 78283H
FORM 6315 First Edition
1 1 4 32 43 1 1 1 1 1 1 1 6 5 1 1 1
1 1 4 32 43 1 1 1 1 1 1 1 6 5 1 1 1
1 1 4 32 43 1 1 1 1 1 1 1 6 5 1 1 1
1 1 4 32 43 1 1 1 1 1 1 1 6 5 1 1 1
HOUSING, Gear-Assembly (See 045.10 for parts) GASKET, Gear Housing PIN, Dowel SCREW, Hex Head, 1/2"-13 x 1-3/8" WASHER, Lock, 1/2" WASHER, Socket Head Screw, Lock, 1/2" SCREW, Socket Head, 1/2"-13 x 1-3/8" COVER, Gear-Assembly COVER, Gear • SEAL, Oil, Front • PLUG, Pipe, Socket Head, 1-1/4" GASKET, Gear Cover, Complete SCREW, Hex Head, 1/2"-13 x 3" SCREW, Hex Head, 1/2"-13 x 3-1/4" WASHER, Flat, 5/8" PLUG, Hex Head, 5/8"-18 PLUG, Pipe, Socket Head, 2"
81
045.10
W A U K E S H A
1 17
17 2
10 11 13
12
2 3
4 5 5
6
8 9
16 15
14 17 7
82
FORM 6315 First Edition
045.10 GEAR COVER, OIL THERMOSTAT HOUSING GROUP 45 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 45
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A200054F • 200054F • 153610 • 211887A • 211887 • 207202 • 169869A • 207201 • 21051 • 21312 • 169875 • 169876A • 169878 • 116861B • 169877 • 199083B • 157635 • 78283E
FORM 6315 First Edition
1 1 2 1 1 2 1 2 10 10 1 1 1 1 1 1 1 6
1 1 2 1 1 2 1 2 10 10 1 1 1 1 1 1 1 6
1 1 2 1 1 2 1 2 10 10 1 1 1 1 1 1 1 6
1 1 2 1 1 2 1 2 10 10 1 1 1 1 1 1 1 6
HOUSING, Gear - Assembly • HOUSING, Gear • SEAL, Thermostat • THERMOSTAT, 165° F (Nominal) • THERMOSTAT, 160° F (Nominal) • SPRING • GASKET, Bypass Valve • COVER, Bypass Valve • WASHER, Lock, 5/16"-18 • SCREW, Hex Head, 5/16"-18 x 7/8" • PLUNGER, Pressure Regulator • SPRING, Pressure Regulator • SCREW, Regulator Valve • WASHER, Nylon • PLUG, Pressure Regulator Valve • WASHER, Nylon, 1/2" • NUTSTOP, 1/2"-20 • PLUG, Socket Head, 1-1/2"
83
055.00
W A U K E S H A
1
7 2 8
21
6
3
18 17 18 5
13
4 15
9
14 13
11
35
10
9 35
12
32
30
30 7
37 22
19
24
31
7
7
33 34
20
27 36
23
23
39
16 27 28 29
22 24 36 27
26
25
28
38
84
FORM 6315 First Edition
055.00 OIL FILTER BASE, ENGINE MOUNTED GROUP 55 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 55
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
44083 B4388 A214248A • 78283D • 214268 • 78283B 21054 21205 194769L 214203U 207585C 214203T 78212N 214266 214266A A214267 214263 295389E 296326A 168681 211830K 78209W 194769E 194769D 214316D 124316E Y18813H 21052 21348 Y18813K 21205 21430 21425 21428 199111G 169013 21354 21189 78002
FORM 6315 First Edition
2 10 1 7 1 2 18 10 2 1 1 1 1 1 1 1 1 2 1 1 3 2 2 2 1 1 6 6 4 12 4 4 3 1 2 2 1 1 1
2 10 1 7 1 2 18 10 2 1 1 1 1 1 1 1 1 2 1 1 3 2 2 2 1 1 6 6 4 12 4 4 3 1 2 2 1 1 1
2 10 1 7 1 2 18 10 2 1 1 1 1 1 1 1 1 2 1 1 3 2 2 2 1 1 6 6 4 12 4 4 3 1 2 2 1 1 1
2 10 1 7 1 2 18 10 2 1 1 1 1 1 1 1 1 2 1 1 3 2 2 2 1 1 6 6 4 12 4 4 3 1 2 2 1 1 1
PIN, Dowel STUD, Grade 5, 1/2" x 2-3/16" BASE, Oil Filter-Assembly • PLUG, Pipe, Square Head, 1-1/4" • SIGHTGLASS • PLUG, Pipe, Square Head, 3/4" WASHER, Lock, 1/2" NUT, Hex, 1/2" CONNECTOR, Male TUBE, Oil Filter Drain VALVE, Ball TUBE, Oil Filter Drain BUSHING, Reducing, 1-1/4" x 1" SUPPORT, Oil Filter Base SUPPORT, Oil Filter Base BRACKET, Mounting SLEEVE, Oil Transfer O-RING GAUGE, Differential Pressure BUSHING, Reducing, 1-1/8" x 1/4" O-RING COUPLING, Pipe CONNECTOR, Male CONNECTOR, Male TUBE, Pressure Gauge (Low) TUBE, Pressure Gauge (High) WASHER, Flat, 3/8" WASHER, Lock, 3/8" SCREW, Heax Head, 3/8"-16 x 1" WASHER, Flat, 1/2" NUT, Hex, 1/2" SCREW, Hex Head, 1/2"-13 x 1-3/8" SCREW, Hex Head, 1/2"-13 x 1" SCREW, Hex Head, 1/2"-13 x 1-1/4" ELBOW, Male CLIP, Tube, 1/4" x 3/8" Screw SCREW, Hex Head, 3/8"-16 x 1-3/8" NUT, Hex, 3/8" SPACER
85
055.10
W A U K E S H A
10
8
10
1
7 2
EARLY PRODUCTION 4
5
12 6
3
9 9 11
86
FORM 6315 First Edition
055.10 OIL FILTERS, ENGINE MOUNTED GROUP 55 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 55
1 2 3 4 5 6 7 8 9 10 11 12
A214261A • 214261A • 212977V • 214260 A209531 214260A A214261 • 214260 • A214262 • 214261 295389D 78282D 306113A 199395B
FORM 6315 First Edition
1 1 1 1 1 1 4 4 4 2 5 5 5 5
1 1 1 1 1 1 4 4 4 2 5 5 5 5
1 1 1 1 1 1 4 4 4 2 5 5 5 5
1 1 1 1 1 1 4 4 4 2 5 5 5 5
BODY, By-Pass Kit • HOUSING, Oil Pressure, By-Pass • O-RING • ADAPTER, Oil Filter VALVE, Relief-Assembly ADAPTER, Pressure, By-Pass FILTER, Oil-Assembly • ADAPTER, Oil Filter • ELEMENT, Oil Filter Assembly (Includes o-ring) • HOUSING, Element, Oil Filter O-RING PLUG, Pipe, Square Head, 3/8" ADAPTER, Oil Filter (Spin-On)(Early Production) FILTER, Oil (Spin-On)(Early Production)
87
055.20
W A U K E S H A
25 19
20
1
21
22
15 16
17
2
3
18 23
9
5
4
24
6
12
7
4 13 10 8
11
14
88
13
FORM 6315 First Edition
055.20 MICROSPIN CENTRIFUGE, ENGINE MOUNTED GROUP 55 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 55
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
214105 153375D 153376A 21052 29607 290193 292010 199111K 214154 177487G 169013P 21346 Y18813H 21189 B10168D 100831B 207585A 194769H 489249 489197 489196 489193 489191 489192 489555
FORM 6315 First Edition
1 1 1 6 4 4 4 1 1 2 2 2 4 2 1 1 1 1 1 1 1 1 1 1 1
1 1 1 6 4 4 4 1 1 2 2 2 4 2 1 1 1 1 1 1 1 1 1 1 1
1 1 1 6 4 4 4 1 1 2 2 2 4 2 1 1 1 1 1 1 1 1 1 1 1
1 1 1 6 4 4 4 1 1 2 2 2 4 2 1 1 1 1 1 1 1 1 1 1 1
MICROSPIN CENTRIFUGE, Bottom Drain ELBOW, Oil Filler GASKET WASHER, Lock, 3/8" CAPSCREW, Hex Head, 3/8"-16 x 1-1/2" WASHER, Flat, M12 CAPSCREW, Hex Head, M12 x 40 ELBOW, Male, 1/2" OD x 1/2" NPT TUBE, Oil Supply CLIP, 1" OD CLIP, 1/2" OD CAPSCREW, Hex Head, 3/8"-16 x 7/8" WASHER, Flat, 3/8" NUT, Hex, 3/8"-16 ELBOW, Street, 1/2" PIPE, 1/2" x 2" VALVE, Ball, 1/2" CONNECTOR, Male, 1/2" O-RING, Knob ROTOR, Assembly CLAMP, Ball O-RING INSERT, Paper O-RING KNOB
89
057.00
W A U K E S H A 12
3 4
2
5 1
11 24
5 10
9 6
19
7
20 18
21
14 13
17
16 23
15
22 8
90
FORM 6315 First Edition
057.00 FLYWHEEL HOUSING, BARRING DEVICE, MAGNETIC PICKUP GROUPS 57, 102, 290 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 57
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
200057T 200157E 21431 21054 44083 21466 21055 B4203 B421 B420 21338 21052 158876 B557A 199528 B9940
1 1 16 16 2 14 14 2 1 1 2 2 1 2 1 1
1 1 16 16 2 14 14 2 1 1 2 2 1 2 1 1
1 1 16 16 2 14 14 2 1 1 2 2 1 2 1 1
1 1 16 16 2 14 14 2 1 1 2 2 1 2 1 1
HOUSING, Flywheel, Front Section HOUSING, Flywheel, Rear Section CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Lock, 1/2" PIN, Dowel CAPSCREW, Hex Head, 5/8"-11 x 1-1/2" WASHER, Lock, 5/8" PIN, Dowel POINTER, Timing COVER, Timing Pointer CAPSCREW, Hex Head, 3/8"-16 x 1/2" WASHER, Lock, 3/8" PLATE, Name SCREW, Thread Cutting PLUG, Hex Head, 5/8"-18 WASHER, Copper GROUP 102
17 18 19 20 21 22 23
C151814B • 151813 • B3979 • 151814B • 151815 • 26594 21465 21055
1 1 1 1 1 1 3 3
1 1 1 1 1 1 3 3
1 1 1 1 1 1 3 3
1 1 1 1 1 1 3 3
PINION, Barring-Assembly • SHAFT, Barring Pinion • SPRING • BEARING, Barring Shaft • PINION, Barring Shaft • PIN, Roll, 1/4" x 1-1/2" CAPSCREW, Hex Head, 5/8"-11 x 1-1/4" WASHER, Lock, 5/8"
24
295844D
1
1
1
1
PICKUP, Magnetic
GROUP 290
FORM 6315 First Edition
91
060.00
W A U K E S H A
26 25 1
10
2
24
12 38 32 31
36
30
29 13
35
28
27
3 30 39
31
36 37
11
37 36
37 36 22 39
23
31
34
30
16 13
31
36 38
18 14
20
15
21
30
8 6 5
9
33
35
17
19 19
1
2
36 35
4
36 35
92
FORM 6315 First Edition
060.00 JACKET WATER PUMP GROUP 60 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 60
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
G200960D • 21251 • 28758 • 78282H • A159581E • 118925A • 161309C • 211442A • 78843C • 200456C • 157475J • 200960D • 200463C • 76400 • 78201N • 78204A • 154981J • 211442 • 78209C • 290144 154059E 21273 21173 21050 159580 200161B 153092A 44944 21193 21052 176883D 159624G 159624 159625C 21435 21437 21054 21205 153139C 164464T 164464U
1 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 10 4 4 1 1 2 5 12 4 2 1 1
1 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 10 4 4 1 1 2 5 12 4 2 1 1
1 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 10 4 4 1 1 2 5 12 4 2 1 1
1 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 10 4 4 1 1 2 5 12 4 2 1 1
PUMP, Water-Assembly • NUT, Lock, Elastic Stop, 1.0"-14 • WASHER, Plain • PLUG, Pipe, 1-1/4" • PULLEY, Water Pump • RING, Retaining • BEARING, Ball, Front • SEAL, Oil • BEARING, Ball, Rear • SHAFT, Water Pump • SEAL, Water Pump Shaft • BODY, Water Pump • IMPELLER, Water Pump • COCK, Drain and Vent • NIPPLE, Pipe, 1/4" x 2" • ELBOW, Pipe, 1/4" x 90° • NIPPLE, Pipe, Galvanized, 1/4" x 8-1/2" • SEAL, Oil • COUPLING, Pipe, 1/4" • O-RING BRACKET, Pipe CAPSCREW, Hex Head, 1/4" x 20 x 5/8" NUT, Hex, 1/4"-20 WASHER, Lock, 1/4" GASKET, Water Pump Cover COVER, Water Pump GASKET, Water Pump Cover to Gear Cover STUD, Water Pump NUT, Hex, 3/8"-24 WASHER, Lock, 3/8" O-RING, Square FLANGE, O-Ring FLANGE, Crankcase Water Inlet, RB ELBOW, Crankcase Water Inlet, LB CAPSCREW, Hex Head, 1/2"-13 x 2" CAPSCREW, Hex Head, 1/2"-13 x 2-1/4" WASHER, Lock, 1/2" NUT, Hex, 1/2"-13 GASKET, Crankcase Water Inlet Flange ELBOW, Crankcase Water Inlet, LB ELBOW, Crankcase Water Inlet, RB
Continued
FORM 6315 First Edition
93
060.01
W A U K E S H A
54
54
53 40
54 54 40 58
55 53 57
56
59 41 52 51 50
49
48
47
44 45
42 43
46 45
94
54
FORM 6315 First Edition
060.01 JACKET WATER PUMP GROUPS 60, 64 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 60 (continued)
40 41 42 43 44 45
26750 C153645A • 153645A • 65623 • 111215 • 78116 • 28272
2 1 1 1 1 1 2
2 1 1 1 1 1 2
2 1 1 1 1 1 2
2 1 1 1 1 1 2
46 47 48 49 50 51 52 53 54 55
• 159578A • 161341 • 161339 • 161340B • 117488X • 44999Y • 161345A 21439 Y18813K A209617
1 1 1 1 1 1 1 4 9 1
1 1 1 1 1 1 1 4 9 1
1 1 1 1 1 1 1 4 9 1
1 1 1 1 1 1 1 4 9 1
56
118996
1
1
1
1
PLUG, Pipe, Hex Head 1/4" BRACKET, Idler Pulley-Assembly • BRACKET, Idler Pulley • FITTING, Grease • ELBOW, 90° • TUBE, Flexible • SCREW, Set, Socket Head, Cup Point, Nylok 5/16"-18 x 3/8" • PULLEY, Idler • SEAL, Grease • BEARING, Ball • SHAFT, Idler Pulley • RING, Retaining • RING, Retaining • COVER, Idler Pulley Bracket CAPSCREW, Hex Head, 1/2"-13 x 2-1/4" WASHER, Plain, 1/2" BELT, Water Pump (Matched Pair) (Use with 10" Crankshaft Pulley) DECAL, Drain GROUP 64
57 58 59
153280F 214307 28253
2 2 8
2 2 8
2 2 8
2 2 8
FLANGE, Water Pump Inlet GASKET, Water Pump Inlet CAPSCREW, Ferry Head, 1/2"-13 x 1-1/2" SERVICE REPAIR KITS
G-960-291
Water Pump Repair Kit (Water Pump Assembly G200960D) (Includes Items 1, 2, 5 – 10, 12, 13, , 17, 19, 24, 26, 30, 38, 58)
FORM 6315 First Edition
95
061.00
W A U K E S H A
15
14 15
14
13 13
30
32
27 35
39
38 33
14
31 28
37
29 36 27 36
34
14
4
15 5
13
6
11
21
9
10
19
8
19 20
3
11
21
1
20 6 7
16
6
7 18 12 7
6 7
18 7 26
6
17
5 8 6 5
25 2
22 24
96
23
FORM 6315 First Edition
061.00 AUXILIARY WATER PUMP - HIGH CAPACITY GROUP 61 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 61
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
169561A 26997 169632P 169632R 21431 Y18813K 21054 21205 A214272 • 214272 •214279 •214280 214327 Y18813H 21052 21189 209151E 78210R 21428 119775A B8677 65623 154981A 78209C 76400 27432R A199868
1 2 1 1 13 16 12 8 1 1 1 1 1 6 5 7 1 1 3 2 2 2 1 1 1 1 1
1 2 1 1 13 16 12 8 1 1 1 1 1 6 5 7 1 1 3 2 2 2 1 1 1 1 1
1 2 1 1 13 16 12 8 1 1 1 1 1 6 5 7 1 1 3 2 2 2 1 1 1 1 1
1 2 1 1 13 16 12 8 1 1 1 1 1 6 5 7 1 1 3 2 2 2 1 1 1 1 1
27 28 29 30 31 32 33 34 35 36 37 38 39
78210H 209805E 954313 209972B 21343 209973 21352 A76883C 100907Z 118879C 208346P 74176 168006A
1 1 1 1 2 1 2 1 1 1 1 1 1
1 1 1 1 2 1 2 1 1 1 1 1 1
1 1 1 1 2 1 2 1 1 1 1 1 1
1 1 1 1 2 1 2 1 1 1 1 1 1
PUMP, Water SCREW, Set, Socket Head, Cup Point, Nylok, 3/8"-16 x 5/8" BRACKET, Auxiliary Water Pump BRACKET, Auxiliary Water Pump SCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Plain, 1/2" WASHER, Lock, 1/2" NUT, Hex, 1/2"-13" TIGHTENER, Belt • TENSIONER, Rotary • PULLEY, Belt Tightener-Assembly • HARDWARE, Belt Tightener (Includes Bolt and Nut) SCREW, Socket Head - Countersunk, 3/8"-16 x 2-1/2" WASHER, Plain, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8"-16 PIPE, 1-1/2" x 3-3/4" ELBOW, Reducing, 2" x 1-1/2" SCREW, Hex Head, 1/2"-13 x 1-1/4" PLATE, Instruction (Use Ball Bearing Grease) BUSHING, Reducing, 1/4" x 1/8" FITTING, Grease, 1/8" PIPE, 1/4" x 3" COUPLING, Pipe, 1/4" COCK, Drain, Brass, 1/4" PULLEY, Auxiliary Water Pump BELT, Water Pump (Set of Two Matched Belts)(With 10" Crankshaft Pulley) ELBOW, Reducing, 2-1/2” x 2” PIPE, 2” x 4-1/4” U-BOLT, 3/8" x 2-1/2" x 3-1/4" BRACKET, Support SCREW, Hex Head 3/8”-16 x 3/4” SUPPORT, Pipe SCREW, Hex Head 3/8”-16 x 1-1/4” PIPE, Assembly PIPE, Threaded Both Ends, 2-1/2" x 2-1/2" FLANGE, Pipe, 2-1/2" PIPE, 2” x 8” ELBOW, 2” UNION, 2”
Continued
FORM 6315 First Edition
97
061.01
W A U K E S H A
40
43
42
44
41
98
FORM 6315 First Edition
061.01 AUXILIARY WATER PUMP - HIGH CAPACITY GROUP 61 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 61 (continued)
40 41 42
C208743 78116 208063H
1 1 1
1 1 1
1 1 1
1 1 1
208063J
1
1
1
1
43
48988H
1
1
1
1
44
7447Y
1
1
1
1
HOSE Assembly, Flex, 45" HOSE, Assembly,Flex, 9" VALVE, Temperature Control, 130° F (Intercooler Water Temperature) VALVE, Temperature Control, 85° F (Intercooler Water Temperature) PIPE, Threaded Both Ends, 2" x 2" (Less Temperature Control Valve) PIPE, Threaded Both Ends, 2" x 3-1/2" (Less Temperature Control Valve) SERVICE REPAIR KITS
G-960-256 496872 496867
FORM 6315 First Edition
Auxiliary Pump Repair Kit (Water Pump Assembly 169561A) Temperature Control Valve Rebuild Kit (Water Pump Assembly 208063H) Temperature Control Valve Rebuild Kit (Water Pump Assembly 208063J)
99
064.00
W A U K E S H A 3
8
1
3 6
5
4
7
6 2 1
100
FORM 6315 First Edition
064.00 WATER INLET - CENTER GROUP 64 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 64
1 2 3 4 5 6 7 8
A214264 74113 214307 28253 21054 159991U •494351 A209629A 78282J
FORM 6315 First Edition
2 1 2 8 8 2 1 1 1
2 1 2 8 8 2 1 1 1
2 1 2 8 8 2 1 1 1
2 1 2 8 8 2 1 1 1
ELBOW, Water Inlet - Assembly PLUG, Pipe, Square Head, 2" GASKET SCREW, Flanged Head, 1/2"-13 x 1-1/2" WASHER, Lock, 1/2" COUPLING, Dresser • GASKET HEADER, Water Inlet PLUG, Pipe, Square Head, 1-1/2"
101
064.10
W A U K E S H A
19 18
17
16 1
7 6 5 20
8
23 21 22
15
9 4
11 10
11 2 15
3
12 14 13
102
FORM 6315 First Edition
064.10 WATER INLET - SIDE GROUP 64 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 64
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
AA167309R • A167309R • 207379F • 208293E • 21490 • 21047 • 21229 • 78212J • 78212K • 73413A F135280B 214307 DA153280B 21431 21054 159991U •494351 199111J 211895V 194769E 78212C 214038H 21392 21053 Y18813J
FORM 6315 First Edition
1 1 1 1 8 8 8 1 1 1 1 1 1 8 8 2 1 1 1 1 1 2 4 4 4
1 1 1 1 8 8 8 1 1 1 1 1 1 8 8 2 1 1 1 1 1 2 4 4 4
1 1 1 1 8 8 8 1 1 1 1 1 1 8 8 2 1 1 1 1 1 2 4 4 4
1 1 1 1 8 8 8 1 1 1 1 1 1 8 8 2 1 1 1 1 1 2 4 4 4
HEADER, Water Inlet - Assembly • HEADER, Water Inlet - Assembly • GASKET, Self Centering • FLANGE • SCREW, Hex Head, 3/4"-10 x 2-3/4" • WASHER, Lock, 3/4" • NUT, Hex, 3/4"-10 • BUSHING, Reducing, 1" - 2/5" • BUSHING, Reducing, 1" - 3/8" • Cock, Drain ELBOW, Water Inlet - Assembly GASKET ELBOW, Water Inlet - Assembly SCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Lock, 1/2" COUPLING, Dresser • GASKET ELBOW, Male, 1/4" TUBE, Vent CONNECTOR, Male BUSHING, Reducing, 1/2" - 1/4" STRAP SCREW, Hex Head, 716"-14 x 1" WASHER, Lock, Lock, 7/16" WASHER, Flat, 7/16"
103
068.00
W A U K E S H A
21 22
23 9
19
24 26
18 27
26
1
20 2
8
20
25
7
5
3
4
11
6
9 12 14 10
15 13
16 20 17
104
FORM 6315 First Edition
068.00 AIR/GAS MOTORIZED PRELUBE PUMP GROUP 68 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 68
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
48988H 78208P 74113 48797M 154909E 209927 153462P 78282F 199111G 214203K 78204E 194769L A211416A 28763 177053D 153127B 21352 208473H 208478 21052 21444 Y18813K 21054 119977 21362 Y18813H 21354
FORM 6315 First Edition
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 6 3 3 3 3 3 4 1
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 6 3 3 3 3 3 4 1
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 6 3 3 3 3 3 4 1
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 6 3 3 3 3 3 4 1
NIPPLE, Pipe, 2" x 2" TEE, Pipe, 2" PLUG, Pipe, Square Head, 2" BUSHING, Reducing 2" to 1" NIPPLE, Pipe, 1" x 1-1/2" NIPPLE, Pipe, 1" x 2" STRAINER, Oil PLUG, Pipe, Square Head, 3/4" ELBOW, Flex TUBE, Oil - Oil Pan to Prelube Pump ELBOW, Pipe, 1" x 90° CONNECTOR, Flex TUBE, Oil Assembly, Oil Supply SPRING, Wave VALVE, Check GASKET, Flange SCREW, Hex Head, 3/8"-16 x 1-1/4" BRACKET, Prelube Motor PUMP, Prelube (Serviced as complete assembly) WASHER, Lock, 3/8" CAPSCREW, Hex Head, 1/2"-13 x 3-1/2" WASHER, Plain, 1/2" WASHER, Lock, 1/2" SPACER CAPSCREW, Hex Head, 3/8"-16 x 2" WASHER, Plain, 3/8" SCREW, Hex Head, 3/8"-16 x 1-3/8"
105
069.00
W A U K E S H A
11
10 15
12 13 11
13
14
9
16
17
18 7
8
19
6
4 4
5 3 5
1
2
106
FORM 6315 First Edition
069.00 AIR/GAS PRELUBE PUMP GROUP 69 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 69
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
208479C • 44408B 209948A 209824E 209948 78212D 194840H 199111K 214129B 169013R 199809B 214009Y 194769G C208882A 209953J 214009R 194769H 211911 211910W
FORM 6315 First Edition
1 1 1 2 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1
1 1 1 2 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1
1 1 1 2 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1
1 1 1 2 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1
MOTOR, Air/Gas • KEY, Square, 3/16" x 3/16" x 1-5/8" NIPPLE, Pipe, 3/8" x 3" ELBOW, Pipe, 3/8" x 90° NIPPLE, Pipe, 3/8" x 1-1/2" BUSHING, Reducing, 1/2" to 3/8" LUBRICATOR, Air Starter ELBOW, Flex TUBE, Air, Air Supply to Air/Gas Motor CLIP, Tube ELBOW, Flex TUBE, Air, Air Supply to Air/Gas Motor CONNECTOR, Flex BRACKET, Connector TUBE, Air TUBE, Air CONNECTOR, Flex LABEL, Warning LABEL, Warning
107
070.00
W A U K E S H A
35 34 32
20 33
19 15
20 21
16 16
27
28 21
22 23 24 29
25
30 31
26
5
5
13 11
6
3
2
2
37 39
11
3
12
38
2
8 8
3 16
8 15
2
3
36
3
2
10
2
9 15
7
16
16
36
16
16
1
2
14
15
16
4
3 5 2 2
5
3
2
2
8
5 3
18 2 2
108
8
17
FORM 6315 First Edition
070.00 BREATHER GROUP 70 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 70
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
305955F • 490078 Y18813H 21052 21360 21189 208112K 208112M 21348 21362 119977 208112J 177487X A214102R A214102N 214102J B7780 41236T 100831A 168439M 307098 41236R AA214102P AA214102M • A214102P • A214102M • 85641 • A305558C • 305017K • 21604 • 294765 • 290592A 305445R 293242 21051 WS808297 A211456C 209992E 209992D 164076H 168373B A208117A 21052 28468
1 1 25 19 4 9 1 1 11 4 4 2 2 1 1 1 4 8 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 4 4 4 1 1 1 1 2 1 2 2
1 1 25 19 4 9 1 1 11 4 4 2 2 1 1 4 8 1 1 1 2 1 1 1 1 1 2 2 1 1 4 4 4
1 1 2 2
1 1 25 19 4 9 1 1 11 4 4 2 2 1 1 1 4 8 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 4 4 4 1 1 1 1 2 1 2 2
1 1 25 19 4 9 1 1 11 4 4 2 2 1 1 4 8 1 1 1 2 1 1 1 1 1 2 2 1 1 4 4 4
1 1 2 2
SEPARATOR, Oil • ELEMENT, Oil Filter Separator WASHER, Flat, 3/8" WASHER, Lock, 3/8" SCREW, Hex Head, 3/8"-16 x 1-3/4" NUT, Hex, 3/8"-16 SUPPORT, Breather SUPPORT, Breather SCREW, Hex Head, 3/8"-16 x 1" SCREW, Hex Head, 3/8"-16 x 2" SPACER SUPPORT, Breather Tube CLIP, Tube TUBE, Breather Outlet-Assembly TUBE, Breather Outlet-Assembly (Draw Thru) TUBE, Breather Inlet HOSE CLAMP, Hose PIPE, 1/2" x 1-11/16" Threaded Both Ends ELBOW, Reducing, 1/2" - 3/4" ELBOW, Formed Hose CLAMP, Hose VALVE, Breather Adjusting-Assembly VALVE, Breather Adjusting-Assembly (Draw Thru) • TUBE, Breather Adjusting Valve-Assembly • TUBE, Breather Adjusting Valve-Assembly (Draw Thru) • SEAL, Oil • SHAFT, Breather Butterfly Valve-Assembly • PLATE, Breather Butterfly • WASHER, Lock, External Shakeproof, No. 8 • SCREW, Slotted Head, M4 x 8 • SCREW, Set, Slotted GASKET, Breather WASHER, Flat, M8 WASHER, Lock, 5/16" SCREW, Hex Head, M8 x 30mm SLEEVE, Coupling (Draw Thru) O-RING (Draw Thru) O-RING (Draw Thru) RING, Retaining (Draw Thru) GASKET, Breather TUBE, Breather-Assembly WASHER, Lock, 3/8" SCREW, Flanged Head, 3/8"-16 x 1-1/4"
Continued
FORM 6315 First Edition
109
070.01
W A U K E S H A
50
45 44 40
49 47
46
48
43 42
40 41 42
110
FORM 6315 First Edition
070.01 BREATHER GROUP 70 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 70 (continued)
40 41 42 43 44 45 46 47 48 49 50
109263 209561T 169013Y 209134D 169013Z 157336 Y18813K 21054 21437 21354 166420B
FORM 6315 First Edition
2 1 2 1 1 1 1 1 1 1 1
2 1 2 1 1 1 1 1 1 1 1
2 1 2 1 1 1 1 1 1 1 1
2 1 2 1 1 1 1 1 1 1 1
CLAMP, Hose BRACE, Tube Clip CLIP, Tube BRACE, Tube Support CLIP, Tube SPACER WASHER, Flat, 1/2" WASHER, Lock, 1/2" SCREW, Hex Head, 1/2"-13 x 2-1/4" SCREW, Hex Head, 3/8"-16 x 1-3/8" SEPARATOR, Oil
111
077.00
W A U K E S H A
15 22
18 3
23
17 27 11
24
12
13
18
10 17
1 9
2
8
18
4
16 26
19
25
20 5
6 7 25 15 18 17
14 20 21
112
FORM 6315 First Edition
077.00 WATER MANIFOLD GROUP 77 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 77
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
J204677 • 78282F • 78282J • 26750 • 28677 • 78282H • 168681K • B6280 176586 208936 21350 21052 208706T • 494383 208938J 21425 21428 Y18813K 21054 28785 169576B 26932 208952 214308 21423 73413A 208938D 208938F
FORM 6315 First Edition
1 3 1 1 3 2 1 1 12 12 48 48 12 24 1 8 4 12 14 1 2 1 1 1 2 2 1 1
1 3 1 1 3 2 1 1 12 12 48 48 12 24 1 8 4 12 14 1 2 1 1 1 2 2 1 1
1 3 1 1 3 2 1 1 12 12 48 48 12 24 1 8 4 12 14 1 2 1 1 1 2 2 1 1
1 3 1 1 3 2 1 1 12 12 48 48 12 24 1 8 4 12 14 1 2 1 1 1 2 2 1 1
MANIFOLD, Water • PLUG, Pipe, Square Head, 3/4" • PLUG, Pipe, Square Head, 1-1/2" • PLUG, Pipe, Hex Head, 1/2" • PLUG, Pipe, Hex Head, 1/2" • PLUG, Pipe, Square Head, 1-1/4" • BUSHING, Reducing, 2" to 3/8" • BUSHING, Reducing, 3/4" to 3/8" GASKET, Water Outlet Elbow ELBOW, Water Outlet CAPSCREW, Hex Head, 3/8"-16 x 1-1/8" WASHER, Lock, 3/8" COUPLING, Flexmaster • GASKET (Marked With Blue Dot) BRACKET, Support, Front CAPSCREW, Hex Head, 1/2"-13 x 1" CAPSCREW, Hex Head, 1/2"-13 x 1-1/4" WASHER, Plain, 1/2" WASHER, Lock, 1/2" SCREW, Shoulder, 1/2"-13" WASHER, Bellevelle, 1/2" NUT, Flex Loc, 1/2"-13" PLATE, Cover GASKET, Cover Plate CAPSCREW, Hex Head, 1/2"-13 x 7/8" COCK, Drain, 3/8" BRACKET, Support, Right Rear BRACKET, Support, Left Rear
113
078.00
W A U K E S H A
16 17 10
12
10
6 2
18 21
6 20
9 23
8
22 11 3 14 7
1
18 15
5 4 13 26 19
27
17
15
25 29 28
24
114
27
FORM 6315 First Edition
078.00 JACKET WATER THERMOSTAT HOUSING GROUPS 77, 78, 21, 60 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 77
1 2 3 4 5 6 7
8 9 10
208939A A204478 • 153610 21350 21052 208943A 211887A 211887B 211887G 78283J 26743 73413A
1 1 6 10 10 2 1 5 6 4 1 2
1 1 6 10 10 2 1 5 6 4 1 2
1 1 6 10 10 2 1 5 6 4 1 2
1 1 6 10 10 2 1 5 6 4 1 2
GASKET, Cluster Thermostat Housing HOUSING, Cluster Thermostat • SEAL, Thermostat CAPSCREW, Hex Head, 3/8"-16 x 1-1/8" WASHER, Lock, 3/8" GASKET, Upper Bypass Tube THERMOSTAT, 165° F (74° C) Standard ( Nominal) THERMOSTAT, 170° F (77° C) Standard ( Nominal) THERMOSTAT, 220° F (104° C) Nominal, High Temperature PLUG, Pipe, Socket Head, 1/2" PLUG, Pipe, Hex Head, 1/8" COCK, Vent, 3/8" GROUP 78
11 12 13 14 15 16 17 18 19
208816L 208816M 208816N 208816P 167392A 21428 21054 159991 • 499706 28253
1 1 1 1 2 8 12 2 4 4
1 1 1 1 2 8 12 2 4 4
1 1 1 1 2 8 12 2 4 4
1 1 1 1 2 8 12 2 4 4
TUBE, Upper Bypass Tube, RB TUBE, Upper Bypass Tube, LB TUBE, Lower Bypass, RB TUBE, Lower Bypass, LB GASKET, Lower Bypass Tube CAPSCREW, Hex Head, 1/2"-13 x 1-1/4" WASHER, Lock, 1/2" COUPLING, 3" • GASKET, Coupling CAPSCREW, Ferryhead, 1/2"-13 x 1-1/2" GROUP 21
20 21 22 23
208949B 208943A 21431 21054
1 1 4 4
1 1 4 4
1 1 4 4
1 1 4 4
FLANGE, Water Outlet GASKET, Water Outlet Flange CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Lock, 1/2" GROUP 60
24 25 26 27 28 29
78282H 167424 167425 167409A 28269 21052
FORM 6315 First Edition
2 1 1 2 8 8
2 1 1 2 8 8
2 1 1 2 8 8
2 1 1 2 8 8
PLUG, Pipe, Square Head, 1-1/4" ELBOW, Water Bypass, RB ELBOW, Water Bypass, LB GASKET, Bypass Elbow CAPSCREW, Ferry Head, 3/8"-16 x 1" WASHER, Lock, 3/8"
115
080.00
W A U K E S H A
18 17 20
15
23 19
25
26 24
2
14 16
27
22 21
9 10
2
13 11
14
13 9
11
11
1
8
7
11
10
12
4
3
6
4
29
35
33 34
28 36
32 30
31
116
FORM 6315 First Edition
080.00 OIL PUMP GROUP 80 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 80
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
AA200380 • A200380 •• 200380 ••• 63970D •• 21350 •• 21052 •• 26807 •• X200282E ••• 117496B •• A200184C •• 200083B •• A200185B ••• 153053 •• 153050D •• 21013 •• 26734 •• 200251C •• 200351A • 199083C • 153058 • 27261P • 156305B • 156304 • 156303 153061B B2984 21209 21054 B2223 211514 153127A 21352 21371 21052 211565A 208601A 21431 28677
1 1 1 2 14 14 2 1 2 2 2 2 4 1 2 2 1 1 1 1 1 1 1 1 1 10 10 10 2 1 2 2 2 4 1 1 4 2
1 1 1 2 14 14 2 1 2 2 2 2 4 1 2 2 1 1 1 1 1 1 1 1 1 10 10 10 2 1 2 2 2 4 1 1 4 2
1 1 1 2 14 14 2 1 2 2 2 2 4 1 2 2 1 1 1 1 1 1 1 1 1 10 10 10 2 1 2 2 2 4 1 1 4 2
1 1 1 2 14 14 2 1 2 2 2 2 4 1 2 2 1 1 1 1 1 1 1 1 1 10 10 10 2 1 2 2 2 4 1 1 4 2
PUMP, Oil-Assembly • PUMP, Oil-Assembly •• BODY, Oil Pump ••• BUSHING, Oil Pump Body •• CAPSCREW, Hex Head, 3/8"-16 x 1-1/8" •• WASHER, Lock, 3/8" •• PIN, Roll, 3/8" x 13/16" •• COVER, Oil Pump ••• BUSHING, Oil Pump Cover •• GEAR, Oil Pump Driven-Assembly •• SHAFT, Idler Gear •• GEAR, Oil Pump Idler ••• BUSHING, Idler Gear •• GASKET, Oil Pump Cover •• KEY, Woodruff, No. 16 •• PIN, Roll, 1/4" x 2-1/4" •• GEAR, Oil Pump Drive •• GEAR, Oil Pump Drive • WASHER, Relief Valve • NUT, Lock, Relief Valve • SPRING, Relief Valve • SCREW, Relief Valve Sleeve • SLEEVE, Relief Valve • PLUNGER, Relief Valve GASKET, Oil Pump STUD, Oil Pump NUT, Hex, 1/2"-20 WASHER, Lock, 1/2" PIN, Dowel MANIFOLD, Oil Pump GASKET, Flange CAPSCREW, Hex Head, 3/8"-16 x 1-1/4" CAPSCREW, Hex Head, 3/8"-16 x 3-1/2" WASHER, Lock, 3/8" FLANGE GASKET CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" PLUG, Pipe, Hex Head, 1/2" SERVICE REPAIR KITS
G-980-152
FORM 6315 First Edition
1
1
1
1
Oil Pump Repair Kit (Oil Pump Assembly AA200380)
117
085.00
W A U K E S H A
1
2
3
4
118
FORM 6315 First Edition
085.00 AIR/FUEL CONTROL - GSI GROUP 85 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 85
1 2 3 4
A740735 A740106E AA740121 740122C
FORM 6315 First Edition
1 1 6 2
1 1 6 2
HARNESS, Oxygen Sensor SENSOR Assembly, Exhaust Oxygen SENSOR, Temperature ADAPTER, RTD
119
093.00
W A U K E S H A
20
13 41
6 17
6
30 35
45 1
16
7
33 20 44 2
18 21
16
20 34
6
41
14 42
26
23
17 18 27
3 28
21 19
38
9
5
8 42 3
37
24
13
27 15
4
20
2
11
4
12
32
29
24 25
7 39 43
10
13
16
5
20
27
19
41
2
28 36 31
4 22
120
FORM 6315 First Edition
093.00 WASTEGATE AND CONNECTIONS – L5794 GSI GROUP 93 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 93
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
168847F 169013K 73413A 194769 194769A 199111B 199111C 207828 209424 28799 26943 28311 21343 21051 21181 21189 78211A 65110Z 118566X 21052 295645T 214071B 211954 207829 159364C 207825 199109B 782088 214067B 214067G 214188C 214067T 214067S 214067M 214067P 214067R 214067V 154813T 199108C B277 Y18813H 28357 211755U 209493 21350
FORM 6315 First Edition
1 3 2 3 2 3 2 2 2 8 8 8 3 4 4 3 2 2 2 5 2 1 1 1 8 1 3 2 1 1 1 1 1 1 1 1 1 2 1 4 3 16 1 1 2
SUPPORT, Clip CLIP, Tube COCK, Drain CONNECTOR, Male, 3/8” x 1/4” NPT CONNECTOR, Male, 3/8” x 3/8” NPT ELBOW, Male, 3/8” x 1/4” NPT ELBOW, Male, 3/8” x 3/8” NPT FLANGE, Exhaust Bypass GASKET, Exhaust CAPSCREW, Ferryhead, 3/8”-16 x 1-1/4” NUT, Hex Jam, 3/8”-24 NUT, Hex, Stainless Steel, 3/8”-24 CAPSCREW, Hex Head, 3/8”-16 x 3/4” WASHER, Lock, 5/16” NUT, Hex NUT, Hex COUPLING, Reducing PIPE, 1/8” PIPE, 3/8” WASHER, Lock, 3/8” REGULATOR, Bypass, Wastegate RESTRICTOR SHIELD, Heat, Exhaust Tee Bypass SLEEVE, Exhaust Bypass STUD TEE, Exhaust Bypass TEE, Male Branch TEE, Pipe TUBE, Wastegate to Accumulator TUBE, Wastegate to Wastegate TUBE, Wastegate Vent TUBE, Wastegate Pressure, LB TUBE, Wastegate Pressure, RB TUBE, Wastegate Water In, LB TUBE, Wastegate Water In, LB TUBE, Wastegate Water Out, LB TUBE, Wastegate Water Out, RB U-BOLT UNION, Tube WASHER, Flat, 5/16” WASHER, Flat, 3/8” WASHER, Flat, Stainless Steel BRACE, Tube BRACKT, Tube Support CAPSCREW, Hex Head, 3/8”-16 x 1-1/8”
121
093.10
W A U K E S H A
9
16
10
14 34
13
10 17
14 8 19 11
11
10 15
16
20 18
3
1 27 22
26
4
2
18 20
25 29
23
24
7
28
39
21
1
38 37 36
6
31
17
30 33 32 32
22 21
2
33 30
31
35
23 7 5
12 19
122
FORM 6315 First Edition
093.10 WASTEGATE AND CONNECTIONS – L7044GSI GROUP 93 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 93
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
295645L 199109B 214067P 214067M 214067R 214067V 194769A 169013K 21350 21052 21189 214067T 214067S Y18813H 168847F 21343 199111B 161405 194769 199111C 118566X 73413A 78208B 159364C 28357 28311 26943 207825 207829 207828 209424 28799 28357 209493 211954 154813T B277 21051 21181
FORM 6315 First Edition
2 2 1 1 1 1 2 2 2 4 2 1 1 2 1 2 2 2 2 2 2 2 2 8 8 8 8 1 1 2 2 8 8 1 1 2 4 4 4
REGULATOR, Bypass Wastegate TEE, 3/8” x 1-1/4” NPT TUBE, Wastegate Water inlet, RB TUBE, Wastegate Water Inlet, LB TUBE, Wastegate Water Outlet, LB TUBE, Wastegate Water Outlet, RB CONNECTOR, Male, 3/8” x 3/8” NPT CLIP CAPSCREW, Hex Head, 3/8”-16 x 1-1/8” WASHER, Lock, 3/8” NUT, Hex, 3/8”-16 TUBE, Wastegate Pressure, LB TUBE, Wastegate Pressure, RB WASHER, Flat, 3/8” SUPPORT, Clip CAPSCREW, Hex Head, 3/8”-16 x 3/4” ELBOW, Male, 3/8” x 1-1/4” NPT VENT, Breather CONNECTOR, Male, 3/8” x 1-1/4” NPT ELBOW, Male, 3/8” x 3/8” NPT PIPE, 3/8” x 1” COCK, Drain, 3/8” TEE, Pipe, 3/8” STUD, Stainless Steel, 3/8” x 1-3/4” WASHER, Stainless Steel, 3/8” NUT, Hex, Stainless Steel, 3/8”-24 NUT, Hex Jam, Stainless Steel, 3/8”-24 TEE, Exhaust Bypass SLEEVE, Exhaust Bypass FLANGE, Exhaust Bypass GASKET, Exhaust CAPSCREW, Ferryhead, 3/8”-16 x 1-1/4” WASHER, Stainless Steel, 3/8” BRACKET, Tube Support SHIELD, Heat, Exhaust Tee Bypass U-BOLT WASHER, Flat, 5/16” WASHER, Lock, 5/16” NUT, Hex, 5/16”-18
123
093.20
W A U K E S H A
23 7
22 22 2
27 21
9
24
28
25
9 19
38
10
3 4
20
40 32 13
31
38
39
4
20
10
30 34
12
29
26
33
18
1
11 17
28
16 15 5
36
9 35 30 37 37 13 11
4
30 35
36
14
12 26 6
8 28
124
FORM 6315 First Edition
093.20 WASTEGATE AND CONNECTIONS – LT GROUP 93 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 93
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
295645R 209493 214067P 199109B 214067V 214067R 21350 214067T 199111B 199111C 118566X 78208B 73413A 211954 154813T B277 21051 21181 214067G 65110Z 169013K 21052 21343 Y18813H 21189 194769A 214067S 194769 159364C 28357 28311 26943 207825 207829 207828 209424 28799 78211A 214067M 214067B
FORM 6315 First Edition
2 1 1 2 1 1 2 1 4 4 2 2 2 1 2 4 4 4 1 2 1 3 1 1 1 2 1 4 8 16 8 8 1 1 2 2 8 2 1 1
2 1 1 2 1 1 2 1 4 4 2 2 2 1 2 4 4 4 1 2 1 3 1 1 1 2 1 4 8 16 8 8 1 1 2 2 8 2 1 1
REGULATOR, Bypass Wastegate BRACKET, Tube Support TUBE, Wastegate Water, RB TEE, 3/8” x 1/4” NPT x 3/8” TUBE, Wastegate Water Out, RB TUBE, Wastegate Water Out, RB CAPSCREW, Hex Head, 3/8”-16 x 1-3/16” TUBE, Wastegate Pressure, LB ELBOW, Male, 3/8” x 1/4” NPT ELBOW, Male, 3/8” x 3/8” NPT PIPE, 3/8” x 1” TEE, Pipe, 3/8” COCK, Drain, 3/8” SHIELD, Heat, Exhaust Tee Bypass U-BOLT, 5/16”-18 WASHER, Flat, 5/16” WASHER, Lock, 5/16” x M8 NUT, Hex, 5/16”-18 TUBE, Wastegate to Wastegate PIPE, 1/8” x 1-1/4” CLIP WASHER, Lock, 3/8” CAPSCREW, Hex Head, 3/8”-16 x 3/4” WASHER, Flat. 3/8” NUT, Hex, 3/8”-16 CONNECTOR, Male, 3/8” x 3/8” NPT TUBE, Wastegate Pressure, RB CONNECTOR, Male, 3/8” x 1/4” NPT STUD, Stainless Steel, 3/8” x 1-3/4” WASHER, Stainless Steel, 3/8” NUT, Hex, Stainless Steel, 3/8”-24 NUT, Hex Jam, Stainless Steel, 3/8”-24 TEE, Exhaust Bypass SLEEVE, Exhaust Bypass FLANGE, Exhaust Bypass GASKET, Exhaust CAPSCREW, Ferryhead, 3/8”-16 x 1-1/4” COUPLING, Reducing, 1/4” x 1/8” TUBE, Wastegate Water Inlet, LB TUBE, Wastegate to Accumulator
125
093.30
W A U K E S H A
8
22
4 10 3 1 2
12
7 11
4
9
21
19 18 16 17 5 13 6 15 14
16
4 20
126
FORM 6315 First Edition
093.30 WASTEGATE BACKPRESSURE REGULATOR – LT GROUP 93 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 93
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
21052 21189 Y18813H 194769 199110 214065 211187 214067B 214067F 214093 207315K 21348 154981B 78204A 214067H 214069 214070 21054 21428 214071B 207147U 28757
FORM 6315 First Edition
7 6 3 4 3 1 1 1 1 1 2 2 1 1 1 1 1 2 2 1 1 2
7 6 3 4 3 1 1 1 1 1 2 2 1 1 1 1 1 2 2 1 1 2
WASHER, Lock, 3/8” NUT, Hex, 3/8”-16 WASHER, Flat, 3/8” CONNECTOR, Male, 3/8” x 1/4” NPT TEE, 3/8” x 3/8” x 1/4” NPT REGULATOR, Back-Pressure PLENUM, Air/Gas TUBE, Wastegate to Accumulator TUBE, Accumulator to Relief Valve BRACKET, Accumulator CLIP CAPSCREW, 3/8”-16 x 1” PIPE, 1/4” x 7/8” ELBOW, Pipe, 1/4” TUBE, Regulator to Intake Manifold TUBE, Regulator to Air Cleaner BRACKET, Back-Presure Regulator WASHER, Lock, 1/2” CAPSCREW, Hex Head, 1/2”-12 x 1-1/4” RESTRICTOR, 1/4” x 1/4” NPTF DECAL, Instruction CAPSCREW, Hex Head, 3/8”-16 x 1-5/8”
127
Appendix A VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX NUMBER
GROUP
ITEM
SERVICE REPAIR KITS G-907-241 004.00 G-907-244 004.00 G-907-245 004.00 G-911-271 011.00 G-918-337 011.00 G-918-344 011.00 G-927-7 023.00 G-932-282 004.00 G-932-288 004.00 G-932-290 004.00 G-960-256 061.01 G-960-291 060.01 G-977-68 002.00 G-977-69 002.00 G-979-292 002.00 G-979-294 002.00 G-980-152 080.00 489666 263.01 263.31 489667 263.01 263.31 489669 263.01 263.31 489670 263.01 263.31 489671 263.01 263.31 495127 225.00 495128 225.00 496867 061.01 496872 061.01
10005 10006 100831 100831 100831 C 100834 100907 100919 100919 B 10168 B 10168 109263 111215 116015 116015 116861
A
L A B W L Z B Q D
B R B
117488 117496 118013 118013
X B E N
118013
Z
118091 118418 118566
B F X
-1004.00 004.00 070.00 055.20 002.40 035.00 061.00 035.00 035.00 035.00 055.20 070.01 060.01 017.20 035.00 041.00 045.10 060.01 080.00 214.10 014.00 020.00 011.00 214.10 020.01 205.00 017.00 029.10 093.00 093.10 093.20
FORM 6315 First Edition
NUMBER 118879
C
118925 118996 119035 119035 119060
A
119126 119396 119396 119397 119397 119434 119537
D B D E G W
119562 119562 119775
A B A
E K
119977
120132
3 2 17 16 10 2 35 6 10 18 15 40 43 21 9 2 13 50 7 3 5 19 18 4 43 1 27 19 19 21 11
120239 124316 F 135280 145029 151270 151808 151813 151814 C 151814 151815 153003 153010 153012 153012 153014 A 153015 153018 153020 153020 153022 153023 153024 153029 153030 153031 153032 153037 153038 153042 153044 153047 153048 153050 153053 153058 153061 153063 153092
A
E B A M
B B D A D C G B D C A A
D A A C A D
B E A
GROUP
ITEM
061.00 225.00 060.00 060.01 214.00 041.00 041.00 041.30 002.40 004.00 004.00 004.00 004.00 017.00 208.00 208.10 214.11 027.00 027.00 061.00 223.00 023.00 028.00 068.00 070.00 035.30 214.11 002.30 055.00 064.10 020.01 230.00 208.00 057.00 057.00 057.00 057.00 023.00 020.00 020.00 020.00 014.00 020.01 020.00 020.10 020.10 023.00 020.00 020.00 023.00 020.00 011.00 023.00 020.00 020.00 011.00 011.00 023.00 023.00 080.00 080.00 080.00 080.00 020.01 060.00
36 19 5 56 13 10 15 1 9
NUMBER 153097 153119 153121
A
153122
J
153123 153127 153127
B A B
153139 153142 153144 153146
C C
153147
A
153160 153161 153162 153163 153255 153256 C 153256 153267 153271
E B B E B A A C
153271 153272
B A
153280 DA 153280 153291 153302 153375 153376 153381 153384 153402 153462 153551 153554 153610
F B B A D A B S R P A A
153645 C 153645 153655 153751 A 153754 153785 153785 153789
A A
A
A
14
29 9 19 63 22 5 19 20 10 5 24 10 16 43 3 26 10 41 9 28 17 19 20 5 10 11 13 1 40 8 4 4 7 26 31 13 20 16 3 22 23 8 6 14 16 12 11 18 23 42 26
K
A U A A
153790 153883 153884 153895
B B A
153896 153978
B D
GROUP
ITEM
045.00 014.00 014.00 014.00 014.00 014.00 014.10 080.00 014.10 014.10 068.00 060.00 014.00 014.00 041.10 041.20 041.10 041.20 011.00 011.00 011.00 011.00 002.30 002.30 002.30 041.00 041.00 041.10 041.30 041.10 041.00 041.10 041.30 060.01 064.10 041.30 020.10 055.20 055.20 011.00 205.00 029.00 068.00 023.00 020.00 045.10 078.00 060.01 060.01 023.00 020.01 002.30 035.30 035.30 208.00 208.10 208.00 208.10 002.00 002.00 041.00 041.10 041.20 042.00 002.40
9 35 26 33 24 31 5 29 4 9 16 38 2 4 5 5 4 4 19 20 26 25 6 2 21 34 25 28 31 35 26 29 57 12 3 2 2 3 5 4 7 26 30 2 3 41 23 45 1 6 6 15 10 14 9 20 • 6 19 12 14 11 A-1
Appendix A VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX NUMBER 153982 153990 153994 154059 154084 154813 154813
F A C E
154813 154813
R T
154909 154981 154981
A N
E A B
154981 154981 155248 155248 155404 156303 156304 156305 156308 156476
F J F G
156476 C 156600 157336 157475 157635 158417
W X
A
158876 159364
A
159578 159580 159581 159624 159624 159625 159991 159991 161264 161264 161309 161339 161340 161341 161345 161405 161579 161703 161842 162192 163211 163212 163213
A-2
B C C
J
C
A E G C U
N C B A B A C D D B
GROUP
ITEM
002.40 041.00 002.20 060.00 225.00 225.00 035.10 035.20 017.00 029.20 093.00 093.10 093.20 068.00 061.00 093.30 214.10 035.00 060.00 029.00 035.30 214.11 080.00 080.00 080.00 014.10 041.00 041.10 041.30 014.00 070.01 060.00 045.10 033.00 041.30 263.20 057.00 093.00 093.10 093.20 060.01 060.00 060.00 060.00 060.00 060.00 078.00 064.00 064.10 263.20 214.11 060.00 060.01 060.01 060.01 060.01 093.10 263.10 263.31 029.00 023.00 035.00 045.00 045.00 020.10
15 17 28 20 35 11 15 25 41 17 38 36 15 5 22 13 23 16 16 5 2 54 22 21 20 29 20 23 7 45 10 16 13 17 8 13 25 24 29 46 24 4 32 31 33 18 6 15 15 56 6 48 49 47 52 18 2 33 3 27 7 11 2 3
NUMBER 163391 163721 164004 164076 164076
B B D G H
164181
164182
O 164307 O 164307 164464 164464 164560 164688
A C T U C
164972 166192 166420 166572 A 167309 AA 167309 167392 167409 167424 167425 167824 168006
H K B
168055 168055 168282 168282 168282 C 168282 F 168282 H 168282 168284 168290
R R A A
G A
A M N P P N M E B
168314 168315 168315 168315 168316 168317 168318 168318 168319 168319 168319 168329 168334 168335 168370 168373 168427 168439
H J L M F E B H B E F C E
168504
D
K B C M
GROUP
ITEM
028.00 027.00 035.00 029.00 070.00 214.11 208.00 208.10 214.10 208.00 208.10 214.10 204.00 204.00 060.00 060.00 041.00 029.20 035.00 263.31 014.00 070.01 014.00 064.10 064.10 078.00 078.00 078.00 078.00 041.30 035.20 061.00 042.00 042.00 035.00 035.00 035.00 035.00 035.00 035.00 035.00 041.00 041.30 208.00 214.10 208.00 214.10 035.00 035.00 208.00 214.11 208.00 214.11 214.11 035.00 027.01 035.00 017.20 070.00 035.20 017.00 070.00 035.30 035.30
4 11 11 35 53 11 8 29 10 7 30 5 6 39 3 21 34 32 34 50 43 1 15 27 25 26 8 7 39 5 6 1
23 16 4 17 16 34 28 18 48 19 49 27 34 22 26 36 19 28 18 18
NUMBER 168504
168504 168510 168514 C 168527 C 168528 168597 168665 168665 168681 168681 168700 168847
GROUP E
F B F F A B K F
168899
168934 168981 169013
B C
169013
G
169013
K
169013 169013 169013 169013
L N P R
169013
U
169013 169013
V Y
169013
Z
169062 169158 169514 169514 169514 169561 169568 169568 169576 169632 169632 169829 169847 169869 169874 169874
F G H A D F B P R D D A B E
169875 169876 169877 169878 169892 169902
A
J F
035.30 035.30 035.30 035.30 035.30 041.00 020.00 035.30 035.30 014.20 017.20 017.00 055.00 077.00 027.00 093.00 093.10 041.00 041.10 041.30 035.00 028.00 017.00 055.00 017.00 230.00 093.00 093.10 093.20 263.00 263.31 253.00 055.20 002.40 069.00 031.00 263.00 263.10 028.00 070.01 028.00 070.01 042.00 029.10 290.10 290.10 290.10 061.00 214.00 041.10 077.00 061.00 061.00 014.10 035.30 045.10 035.10 017.00 017.10 045.10 045.10 045.10 045.10 002.30 041.30
ITEM 18 18 18 5 1 9 13 16 20 7 21 1 15 30 21 24 4 3 35 36 31 17 2 8 21 11 31 31 11 3 10 8 5 5 21 42 20 44 9 17 14 15 16 1 1 9 20 3 4 2 17 6 1 6 2 10 11 14 12 7 2
FORM 6315 First Edition
Appendix A VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX NUMBER 169969 169969 169994 172204 176450 176450 176549 176586 176775 176775 176883 176883 176883 177053 177053 177487 177487 177487 177488 194632 194635 194769
W X D F G J M N D E D G X F F E
194769
A
194769 194769
D E
194769
G
194769
H
194769 194769
J K
194769
L
194769 194840 194936 194936 199030 199083 199083 199108 199108 199109
M H
199109 199109 199110 199111
C F
A H B C A C B
B
GROUP
ITEM
017.20 017.20 002.00 290.10 002.00 002.00 002.40 077.00 002.40 002.40 002.30 060.00 002.30 029.10 068.00 253.00 055.20 070.00 017.00 225.00 002.40 002.40 093.00 093.10 093.20 093.30 263.00 263.00 263.30 263.30 093.00 093.10 093.20 055.00 017.00 055.00 064.10 017.00 029.10 069.00 002.40 055.20 069.00 263.00 020.10 029.10 055.00 068.00 225.00 069.00 223.00 223.00 035.00 045.10 080.00 029.10 093.00 093.00 093.10 093.20 225.00 002.40 093.30 002.40 093.00
3 4 22 19 18 19 13 9 16 2 8 30 9 21 15 17 10 12 34 27 19 14 4 19 28 4 21 31 17 30 5 7 26 24 24 23 18 21 18 13 17 18 17 28 14 22 9 12 25 7 23 22 8 15 17 2 39 27 2 4 28 12 5 25 6
FORM 6315 First Edition
NUMBER
199111
C
199111
D
199111
E
199111
G
199111
J
199111
K
199111 199168 199331 199395 199515 199528
Y A C B G
199764 199769 199769 199769 A 199800 D 199801 A 199802 A 199803 A 199804 A 199806 A 199807 199809 A 199868 A 199868 199942 199942
A K N P
D U B B A
200012 200016 200027 200034 200050 200054 200054
K D
200057 200073 200083 D 200091 200115 200117
T G B
A
E F F
M N
GROUP
ITEM
093.10 093.20 225.00 263.00 263.00 263.30 263.30 093.00 093.10 093.20 263.31 029.10 029.20 029.20 263.00 263.00 263.30 263.30 055.00 068.00 017.00 064.10 002.40 055.20 069.00 225.00 263.10 011.00 011.00 055.10 027.01 045.00 057.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 069.00 061.00 028.00 042.00 042.00
17 9 24 22 34 18 26 7 20 10 34 14 6 9 20 32 16 25 35 9 30 16 1 8 8 26 3 2 22 12 33 15 15 9 13 12 14 1 5 7 8 6 11 19 11 26 14 4 7
-2011.00 023.00 023.00 020.10 023.00 045.10 045.00 045.10 057.00 028.00 080.00 020.00 023.00 020.00
7 18 1 1 2 1 1 1 2 9 25 17 4
NUMBER A A A A
200122 200122 200125 200125 200146 200149 200157 200161 A 200184 A 200185 200224 200224 C 200224 E 200224 200245 A 200245 200251 X 200282 A 200314 200351 200380 A 200380 AA 200380 A 200411 A 20042 200456 200463 A 200520 200526 200695 200960 G 200960 202004 202005 202205 204000 204072 204072 E 204072 F
AC C AC C
GROUP C H A F K J E B C B A A H H C E A A
D 0 C C D N D D C G C V A
204072
A
204105 204105 204141
T X J
204165 204165 204166 204166 204169 204205 204205 204209 204209 204230 204235 204235 204241 204335 204335 204336 204336 204336 204337
A A A A A J N E F R B C P B C B Y Z
011.00 011.00 011.00 011.00 020.00 020.00 057.00 060.00 080.00 080.00 014.00 014.00 014.00 014.00 045.00 045.00 080.00 080.00 014.00 080.00 080.00 080.00 080.00 011.00 020.00 060.00 060.00 020.00 023.00 011.00 060.00 060.00 004.00 004.00 004.00 002.00 041.00 041.00 041.00 041.00 041.00 041.00 004.00 004.00 041.10 041.20 002.20 002.20 002.20 002.20 002.20 004.00 004.00 002.00 002.00 004.00 002.00 002.00 041.00 002.00 002.00 002.00 002.00 002.00 002.00
ITEM 14 15 2 3 2 25 8 10 27 20
8 15 6 8 16 1
1 1 9 12 12 21 11
5 4 21 13 14 12 12
1 1 9 2 16
6 7 13 14 12 1 15 13 16
17 A-3
Appendix A VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX NUMBER 204339 A 204342 KA 204342 MA 204342 204436 A 204442 A 204478 A 204542 J 204677 AA 204823 A 204923 205002 A 205002 AA 205002 AC 205002 C 205002 CC 205002 205100 205130 A 205210 205304 205304 205504 A 205507 205604 207066 207147 207147 207201 207202 207313 207315 207329 207379 207585 207585 207585 207806 207822 207823 207824 207825
207826 207826 207827 207828
X X X A E E E E F G G G G G C R V W L E L G D U
K K F A C A G G N
L N B
207829
207830 207831 207832 207833 207838 207926 207926 208063 208063 A-4
B
A J L H J
GROUP
ITEM
002.20 042.00 042.00 042.00 002.00 042.00 078.00 042.00 077.00 023.00 023.00 002.00 002.00 002.00 002.00 002.00 002.00 002.00 004.00 004.00 004.00 004.00 004.00 004.00 004.00 014.20 223.00 093.30 045.10 045.10 029.10 093.30 023.00 064.10 017.00 055.20 055.00 027.00 027.00 027.00 027.00 027.01 093.00 093.10 093.20 029.00 029.00 027.00 027.01 093.00 093.10 093.20 027.01 093.00 093.10 093.20 027.00 027.00 027.00 027.00 027.00 225.00 225.00 061.01 061.01
25 1
NUMBER
A 2 2 1 11 11 1
A
12
1 7 1 1 21 21 7 5 9 11 22 2 26 17 11 11 2 3 20 35 26 28 33 2 1 7 37 8 30 35 36 24 29 34 24 16 17 26 12 10 42
A
208112 208112 208112 208117 208166 208166 208293 208295 208337 208346 208346 208378 208434 208434 208473 208478 208479 208497 208497 208497 208505 208564 208570 208601 208601
J K M A A B E B C P E B D E H
208601 208689 208706 208706
C D B E
208706
T
C G H J T A A B
C 208743 208816 208816 208816 208816 C 208882 208936 208938 208938 208938 208938 208939 208943
L M N P A
208949 208952 209085 209110 209110 209111 209112 209134 209151 209151 209155 209155 209270 209353 209353 209353
B
D F G J A A
C A
D C E B C G J K M
GROUP
ITEM
070.00 070.00 070.00 070.00 208.00 208.00 064.10 225.00 208.00 061.00 014.20 208.00 033.00 033.00 068.00 068.00 069.00 253.00 253.00 253.00 253.00 041.00 225.00 080.00 017.10 020.01 017.10 017.00 017.10 017.00 017.10 035.20 077.00 035.20 061.01 078.00 078.00 078.00 078.00 069.00 077.00 077.00 077.00 035.20 077.00 078.00 078.00 078.00 078.00 077.00 035.10 208.10 208.10 208.10 208.10 070.01 263.10 061.00 033.00 027.00 253.00 263.30 263.30 263.00 263.30
11 6 7 37 20 21 3 38
NUMBER
37 6 2 3 18 19 1 16 15 14 13 25 6 34 8 55 10 9 5 32 11 3 13 6 40 11 12 13 14 14 10 26 27 2 14 1 6 21 20 22 4 4 5 6 43 1 16 9 8 1 1 3 3
A
GROUP
209353 209353 209424
T U
209478 209478 209486 209492 209493
D E
209531 209561
E
T
209577 209577 209577 209577 209577 209577 209577 209577 209585 209586 209617 209629 209667 209672 209672 209681
B C H M D E F G K D
A 209762 C 209762 209772 209792 209805 209816 209824
A A A Z E A
209824 209889 209889 209889
E A B H
A A A A A A A
A
209889 209927 209933 209942 209948 209948 209953 209958
A B C
A B A J A
209958
B
209972 209973 209992
B
209992
E
21012
D
263.00 263.00 027.01 093.00 093.10 093.20 029.10 029.10 041.30 035.20 093.00 093.10 093.20 055.10 031.00 070.01 208.00 208.00 214.11 214.11 214.11 214.11 214.11 214.11 263.20 263.20 060.01 064.00 011.00 253.00 253.00 027.00 027.00 014.10 014.10 214.10 017.00 061.00 017.20 225.00 225.00 069.00 225.00 225.00 225.00 225.00 225.00 068.00 208.00 225.00 069.00 069.00 069.00 263.00 263.01 263.30 263.00 263.30 061.00 061.00 070.00 214.11 070.00 214.11 023.00
ITEM 1 38 9 31 36 13 1 10 24 44 34 2 4 7 41 22 44 45 40 39 18 17 55 7 4 5 9 4 23 6 7 19 14 28 1 5 37 4 3 4 2 36 7 6 24 8 5 3 15 26 35 27 23 19 30 32 34 51 33 52 15
FORM 6315 First Edition
Appendix A VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX NUMBER B
A
A A A
A
A
A
A A A
A A
21013 2108 21108 211187 211194 211194 211196 211220 211220 211220 211221 211291 211291 211297 21130 211304 211306 211376 211412 211416 211434 211434 211435 211442 211442 211452 211453 211454 211455 211456 211456 211456 211457 211482 211482 211485 211503 211514 211551 211565 211637 211638 211670 211687 211700 211714 211714 211714 21175 211755 211755 211755 211755 211761 211761 211761 211771 211782
211782 211790 C 211790 A 211792
GROUP B
C D X Y Z C N
G
B A A A A
A
A C A G L
T A B D M V X Y L M R U Z K X A A A A A C
080.00 023.00 014.20 093.30 253.00 253.00 002.30 033.00 033.00 041.30 033.00 214.00 214.10 020.01 041.30 263.20 263.20 263.20 035.30 068.00 214.10 214.10 214.10 060.00 060.00 214.10 214.10 041.30 214.10 214.11 029.00 070.00 214.10 017.00 263.40 214.11 011.00 080.00 029.20 080.00 035.30 011.00 002.10 214.10 035.10 029.20 029.10 029.10 208.10 035.20 035.10 029.10 093.00 035.20 035.10 035.20 020.01 225.00 253.00 Warnings 002.20 002.20 002.10
FORM 6315 First Edition
ITEM 13 21 14 7 2 6 4
NUMBER
A
1
A
211795 211796 211797 211798
A A G D
211801 211801 2 211801 J 211801 3 211802 B 211802B 1 211802B 2 211802B 3 211802B 4 211802B 5 211802B 6 211819 A
15 8 18 21 50 9 6 3 4 14 13 1 18 17 7 2 8 34 9 50 12 32 13 15 8 55 3 28 10 33 3 12 13 22 3 5 4 3 14 1 11 27 43 4 2 5 53 31 18 5 1
211793
A
211820 211820 211821 211830 211830 211853 211857 211858 21186 211887 211887 211887 211887 211893 211895 211896 211896 21191 211910
B
K V B B
A B G V A
GROUP
ITEM
002.00 002.00 002.00 002.10 002.10 022.10 002.20 002.20 002.00 002.00 002.00 002.00 002.00 002.00 002.00 002.00 002.00 002.00 002.00 002.20 002.20 002.10 002.20 002.20 002.00 002.10 055.00
5 6 7 6 7 3 5 12 2
017.00 017.20 002.20 022.10 045.10 045.10 078.00 078.00 078.00 290.10 064.10 027.00 027.00 020.10
S
211910 211910 211910 211910 211910 211911 211911 211920
T W J K N
211920 211920 211920 211920 21193
D E F J
211930 211930 211930 211943
A E A B
C H
225.00 253.00 225.00 069.00 Warnings Warnings Warnings 069.00 Warnings 022.00 Warnings Warnings Warnings Warnings 033.00 060.00 290.10 Warnings Warnings 029.20
NUMBER 211944 211946 211948 211953 211953 211954
3
4 11 2 7 14 4 11 21 15 1 22 31 9 4 3 7 7 8 17
10 12 29 22 30 19 9 6 8 18 7 13 2 4 2 1 10 4 28 23 1 14 3 2
A A A
214000 214000 214007 214007 214007 214007 214009 214009 214009 214009 214009 214038 214044 214045 214046 214057 214057 214057 214057 214057 214057 214065 214067
A A B C
A A B C R T U Y Z H
B C B C B
214067 214067 214067
E F G
214067 214067
H M
214067
P
214067
R
214067
S
214067
T
214067
V
214067 214069 214070 214071
X
214072 214076 214076
A B C
B
GROUP
ITEM
029.20 029.10 029.10 029.20 029.20 029.20 093.00 093.10 093.20 029.10 029.10 027.00 027.00 027.00 027.00 069.00 225.00 225.00 069.00 017.00 064.10 020.00 020.00 031.00 033.00 033.00 033.00 033.00 033.00 033.00 093.30 093.00 093.20 093.30 002.40 093.30 093.00 093.20 093.30 093.00 093.10 093.20 093.00 093.10 093.20 093.00 093.10 093.20 093.00 093.10 093.20 093.00 093.10 093.20 093.00 093.10 093.20 225.00 093.30 093.30 093.00 093.30 031.00 017.20 017.20
1 8 20 12 11 13 23 35 14 15 24
1 16 22 23 12 22 20 9 6 1
6 29 40 8 24 9 30 19 15 34 4 39 35 3 3 36 5 6 33 13 27 32 12 8 37 6 5 21 16 17 22 20 4 5 6 A-5
Appendix A VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX NUMBER 214077 214078 214079 214083 214093 214096 214099 A 214100 A 214100 214102 A 214102 A 214102 A 214102 A 214102 AA 214102 AA 214102 214105 A 214107 A 214107 A 214109 A 214117 214118 214120 214126 214129 214129 214129 A 214129 214148 214148 A 214148 A 214148 214154 214160 214163 214163 214168 214168 214168 214168 214168 214168 214171 214171
D
L M J M N R P M P D E D
B J K D A A
B C B D E K L X B C
214172 214174 214175
A
A-6
214177 214177 214177 214177 214177 214177 214178 214178 214179 214181 214188 214188 214203 214203
B C D E G H A
C D L T
GROUP
ITEM
022.00 290.00 230.00 290.10 093.30 253.00 035.10 035.10 035.10 070.00 070.00 070.00 070.00 070.00 070.00 070.00 055.20 017.10 017.00 017.00 028.00 230.00 035.20 263.20 069.00 225.00 225.00 029.20 225.00 225.00 225.00 225.00 055.20 011.00 263.00 263.30 263.30 263.30 263.30 263.30 263.31 263.31 263.00 263.30 263.00 263.30 263.30 263.01 263.30 263.00 263.30 263.00 263.00 263.00 263.00 263.10 263.10 263.00 263.00 029.20 263.20 093.00 225.00 068.00 055.00
6 2 2 25 10 11 10 8 9 14
NUMBER 214203 214228 214228 214229 21423
214230 214233 A
13 13 21
1 9 2 12 16 14 18 19 9
7 1
9 29 30 23 8 10 9 7 35 29 22
14 36 28 19 15 9 10 13 4 4 8 8 9 31 10 12
A
214248 21425
214250 214253 214255 214257
U D E
C A
B A
214259 214259 214259 214259 214259 214259 214259 214259 214259 214260
A B C D E F G H K
214260 214261 214261 A 214261 A 214261 A 214262 214263 A 214264 214266 214266 A 214267 214268 214270 214272 A 214272 AA 214273 AA 214274 214275
A
214277
214279 21428
A A
A
A
GROUP
ITEM
055.00 017.10 017.10 002.00 077.00 230.00 253.00 002.00 208.00 214.11 055.00 027.00 035.20 035.30 055.00 077.00 223.00 205.00 223.00 017.00 208.00 208.10 214.11 014.00 014.00 014.00 014.00 014.00 014.00 014.00 014.00 014.00 055.10 055.10 055.10 055.10 055.10 055.10 055.10 055.10 055.00 064.00 055.00 055.00 055.00 055.00 223.00 061.00 061.00 290.10 290.10 208.00 208.10 214.11 208.00 208.10 214.11 061.00 035.30 055.00 061.00 077.00 078.00 093.30 214.10
10 4 3 24 20 28 11 4 58 3 31 9 10 33 15 18 7 10 10 5 17 59 9 10 11 12 13 14 15 16 17 3 6 5 8 1
NUMBER
A A A A A A A A
214280 214284 214284 214285 214285 214286 214286 214288 214289 214290
A B A B A B B A
AA 214290 CA 214290 A 214291
A A A
AA CA A CA A CA A
A A A A A A A
214291 214291 214292 214292 214293 214293 214296 21430
214304 214304 214307
A
214308 21431
7 17 1 14 15 16 5 24 9 1 2 3 2 57 6 16 60 10 10 34 18 16 16 19 35
214310 214316 214316 214321 214321 214322 214327 21433
214331 21434
A B D B
GROUP
ITEM
223.00 263.10 263.31 263.40 061.00 263.40 263.40 263.40 263.40 263.40 263.40 263.40 020.01 208.00 208.10 208.00 208.10 208.00 208.10 208.00 208.10 214.10 214.10 214.10 214.10 014.10 028.00 041.00 045.00 055.00 263.40 263.40 060.01 064.00 064.10 077.00 002.40 017.10 029.10 031.00 041.00 057.00 061.00 064.10 078.00 080.00 214.00 214.10 208.10 017.00 055.00 017.00 017.10 263.40 061.00 002.30 017.00 017.20 035.10 035.30 041.10 041.20 214.00 017.00 214.10
15 6 36 19 11 1 2 3 5 56 1 1
2
16
13 11 4 32 6 7 58 3 11 23 4 7 29 2 7 3 5 13 22 35 25 3 25 25 36 6 17 12 10 8 2 5 15 16 9 14 11 12
FORM 6315 First Edition
Appendix A VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX NUMBER 21435
21437
21439 21442 21443 21444 21448 21465 21466 21469
21470 21489 21490 21518
21519
21521 21538 21539 21604 21609
21632 21766 21982 B B
2223 2239
B B
2315 2564 257472 257472 257472 257472 26012
E F
26030 26118 26128 26248 26322 26341 26398 26411 26418 26420
D E D D
A
GROUP
ITEM
017.00 017.20 060.00 208.00 290.00 041.30 060.00 070.01 208.00 214.11 060.01 045.00 045.00 068.00 223.00 057.00 057.00 204.00 041.10 225.00 253.00 014.00 041.30 014.00 064.10 208.00 208.10 214.11 002.20 042.00 263.40 028.00 002.20 022.10 214.10 070.00 041.00 041.10 041.30 020.00 253.00 029.10 029.20 080.00 014.00 020.00 020.01 020.00 205.00 041.30 041.10 041.30 041.30 041.00 041.30 253.00 290.10 027.00 022.00 041.30 205.00 042.00 263.20 002.20 263.20
18 7 34 33 6 36 35 48
FORM 6315 First Edition
46 53 12 13 21 3 22 6 3 12 32 26 40 20 41 4 7 15 61 21 12 9 10 30 8 11 25 38 29 32 24 12 5 3 27 39 7 44 27 2 7 10
19 5 3 24 6 7 30 3 10 22 18 23
NUMBER 26467 26470 26474 26477 26547 26549 26594 26710 26730 26734 26738 26743
26745
26750
26774 26786
26800 26807 26855 26916 26932 26938 26943
26948 26990
B B
26996 26997 27261 27432 2747 2767
B
277
2815 28223 28234
P R A
9
GROUP
ITEM
253.00 020.10 035.00 263.20 004.00 041.30 057.00 230.00 023.00 080.00 011.00 014.00 020.01 078.00 033.00 041.00 041.30 035.00 041.30 060.01 077.00 214.10 263.30 002.10 041.00 041.00 041.10 041.30 041.30 011.00 080.00 214.10 042.00 077.00 041.00 041.30 093.00 093.10 093.20 230.00 014.00 023.00 023.00 061.00 080.00 061.00 020.10 014.00 014.00 017.00 029.20 031.00 035.10 035.20 093.00 093.10 093.20 225.00 263.00 263.30 002.20 002.20 263.40 011.00
7 9 32 24 11 14 21 15 4 14 17 6 54 9 15 28 18 26 39 40 4 17 21 5 24 39 30 11 33 9 5 6 13 21 20 6 11 27 32 16 3 28 25 2 19 25 11 22 29 38 18 15 16 15 40 37 16 13 14 11 6 13 4 10
NUMBER 28253
28269 28272 28276 28283 28311
28339 28346 28357
28365 28405 28406 28411 28438 28462 28468 28470 28478
A
28543
B
B
28563 2857 28570 28587 28609 2861 28610
D
28611 28618 28641
A
28677
28697 28728 28744 28750 28754 28757 28758 28763 28766 28767
F
GROUP
ITEM
060.01 064.00 078.00 020.10 078.00 002.20 060.01 020.00 035.00 093.00 093.10 093.20 029.20 027.00 029.20 027.00 027.01 093.00 093.10 093.10 093.20 035.20 027.00 027.00 027.00 041.00 002.20 070.00 223.00 041.10 041.20 035.30 214.10 263.20 002.20 014.00 017.20 004.00 020.10 223.00 002.20 002.20 020.01 205.00 020.00 029.00 002.40 020.01 077.00 080.00 214.10 263.00 263.00 014.20 011.00 011.00 020.01 214.10 093.30 060.00 068.00 014.00 014.00 014.00 014.00
59 4 19 13 28 20 45 12 30 12 26 31 15 15 14 10 40 42 25 33 30 23 14 13 12 4 19 39 4 2 2 19 27 21 17 42 11 9 6 2 23 26 46 6 35 8 18 38 5 36 28 25 33 7 5 23 51 5 22 2 14 23 30 25 32 A-7
Appendix A VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX NUMBER 28782 28785 28790 28794 28795 28796 28797 28798
GROUP
B
28799
28800 28810 28814 290023
A
B
290144 290193 290592 290625 290625 292010 292843 293242 294765 295380 295389 295389 295448 295477 295645 295645 295645 295844 295844 29607 296146 296165 296326 2984
A A B
L D E C L T R D D B A
304745 305017 305445 305509 305552
G K R
C V F A
A P B
305558 305805 305955 306113 307098 309204 312671 355
B B B
3568 363 367
A
A-8
B
002.30 077.00 029.20 002.00 027.00 011.00 263.20 002.10 002.20 002.20 027.01 093.00 093.10 093.20 035.00 045.00 263.40 017.20 035.00 060.00 055.20 070.00 029.00 029.00 055.20 022.10 070.00 070.00 002.10 055.10 055.00 Warnings 002.00 093.10 093.00 093.20 057.00 290.10 055.20 022.10 020.01 055.00 080.00 -3002.10 070.00 070.00 022.00 014.00 014.00 070.00 022.00 070.00 055.10 070.00 230.00 017.20 011.00 014.00 020.00 028.00 011.00 014.00
ITEM 12 19 16 8 9 27 11 3 3 10 39 10 32 37 35 7 14 9 29 19 6 27 9 10 7 6 29 26 9 9 18 11 9 1 21 1 24 13 5 2 47 19 24
10 24 28 9 21 28 23 10 1 11 19 1 18 24 37 34 12 11 38
NUMBER 39025 39148 39149 39150
B
B B B B
39152 3979
41236
E
41236 41236 420 4203 421 4388 44083
R T
44408 44944 44999 44999 AA 46033 47108 47206 47605 47605 48797 489191 489192 489193 489196 489197 489245 489249 489555 48988
49007 493026 493637 493645 493719 493720 493721 493722 493723 493724 494228 494351 494369 494383 495161 499222 499366 499706
B C Y B F A E S M
H
GROUP
ITEM
002.20 022.10 253.00 253.00 029.10 029.20 045.00 057.00
29 7 4 8 6 4 6 18
-4042.00 208.00 070.00 070.00 057.00 057.00 057.00 055.00 045.00 055.00 057.00 069.00 060.00 004.00 060.01 023.00 004.00 004.00 004.00 004.00 068.00 055.20 055.20 055.20 055.20 055.20 214.00 055.20 055.20 014.20 035.20 061.01 068.00 070.00 022.10 214.00 214.00 214.00 214.00 214.00 214.00 214.00 214.00 017.10 035.10 064.00 064.10 017.00 035.20 077.00 017.00 214.00 214.00 078.00
8 23 20 16 10 8 9 2 3 1 5
NUMBER 499714
B B B
B
60883 60883 60999 6280 63600 63602 63602 63722 63722 63722 63809 63970 65110 65110
27 6 51 6 8
4 23 24 22 21 20 • 19 25 4 20
5220 557 565 59021 59021 59022 59022 59203
A T U T U L
B Z
A C M N D D E Z
65623 B
A A
B
6933 69677 69694 69831 69831 69919
715 73413
C G
D
A
1 4 5 8 3 6 7 4 9 10
11 12
73629 73629 740009 740011 740018 740019 740038 740039 740040 A 740106 740110 A 740118 A 740119 A 740120 AA 740121 740122 A 74026
A C C F B A A E C
C 7
GROUP
ITEM
263.10 263.31
2 33
-5041.10 057.00 020.00 214.00 214.00 214.00 214.00 214.10 -6204.00 204.00 022.10 017.00 077.00 002.30 035.00 035.00 029.10 014.20 035.00 029.10 080.00 035.00 093.00 093.20 060.01 061.00 033.00 028.00 022.10 290.10 290.10 022.10 -7002.40 017.20 064.10 077.00 078.00 093.00 093.10 093.20 002.00 002.00 263.20 022.10 263.20 290.10 263.20 263.20 263.20 085.00 290.10 290.10 290.10 290.10 085.00 085.00 290.10
11 14 16
2 7
2 1 11 20 8 5 14 13 16 3 12 12 2 19 18 20 42 21 5 1 1
6 24 9 25 10 3 22 13 10 • 16 5 20 12 5 14 10 2 11 6 7 10 3 4 3
FORM 6315 First Edition
Appendix A VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX NUMBER A A A C
740267 740267 740267 740269 740270 E 740303 740501 740502 A 740502 AA 740502 A
A
A
A A A A A A A
A A A A A A A A
740727 740728 740728 740732 740733 740734 740735 740736 740737 740738 740739 740740 740741 740742 740743 740744 740745 740746 740749 740750 740752 740753 740753 740822 740824 740825 740825 740825 740825 740825 740825 740825 740825 74113
74176 7447
A B C A B D D D C A C
A
A A B A B C F G H J
Y
76400
A
B
76883 76883 76911
7780
V C
GROUP
ITEM
290.10 230.00 230.00 290.10 028.00 263.20 263.20 263.20 263.20 263.00 263.20 290.00 230.00 230.00 230.00 290.10 290.10 290.10 085.00 290.10 290.10 290.10 290.10 290.10 290.10 290.10 290.10 290.20 253.00 022.10 290.20 290.20 290.20 253.00 230.00 290.20 022.00 290.00 263.00 263.00 263.00 263.00 263.30 263.30 263.30 263.30 014.00 014.20 017.20 035.20 064.00 068.00 061.00 061.01 225.00 035.00 035.00 060.00 061.00 014.20 061.00 029.00 031.00 214.11 070.00
4 12
78002 78116
5 15 13 7 2 1 18
78201 78204
FORM 6315 First Edition
7 11
NUMBER
N A
78204 78204 78204 78207 78208
B E F S A
78208
B
78208 78208
C P
78208 782088 78209
Y
78209
W
78210 78210 78211
H R A
78211 78212
K C
78212
D
78212 78212 78212 78212 78212 78212 78282 78282 78282
F J K N V W D E F
78282 78282
G H
78282
J
78283 78283 78283
B C D
78283
E
78283
H
13
1
4 24 10 5 2 3 27 10 1 1 1
36 8 19 26 2 3 38 17 15 21 13 24 2 34 7 9 47 15
C
GROUP
ITEM
055.00 060.01 061.01 060.00 060.00 093.30 263.00 263.01 263.30 029.10 068.00 035.00 035.00 214.10 263.30 093.10 093.20 002.40 014.20 035.20 068.00 263.00 093.00 035.00 060.00 061.00 035.00 055.00 061.00 061.00 093.00 093.20 225.00 064.10 290.10 017.20 029.10 069.00 225.00 017.00 064.10 064.10 055.00 017.20 225.00 055.10 020.01 020.10 068.00 077.00 225.00 060.00 077.00 078.00 020.01 064.00 077.00 055.00 042.00 020.00 045.00 055.00 020.00 045.10 045.00
39 44 41 14 15 14 27 37 29 25 11 3 5 24 20 23 12 8 5 21 2 24 28 17 18 23 20 22 27 17 17 38 18 19 9 23 26 6 34 23 7 8 13 17 9 10 52 12 8 2 20 3 6 24 36 8 3 6 3 18 10 4 17 17 16
NUMBER
B B B B
B
ITEM 5 8 20 19 8
78283
J
78390 78391 78843
C
041.00 078.00 023.00 023.00 060.00
A
-8031.00 070.00 070.00 061.00 023.00
6 31 22 20 24
-9033.00 017.00 020.00 011.00 014.20 061.00 263.40 253.00 045.00 057.00
10 13 21 28 10 29 18 10 14 16
WS808297
B B
GROUP
85641 8677 881
9059 9129 9132 931 954313
955204 9940
A
P
A-9
Appendix A VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX NUMBER
A-10
GROUP
ITEM
NUMBER
GROUP
ITEM
NUMBER
GROUP
ITEM
FORM 6315 First Edition
TABLE OF CONTENTS Alphabetical Index of Parts.......................................... i Customer Ordering Procedure ...................................1 Parts Catalog Information...........................................2 Parts Illustrations and Parts Lists .....................4 – 169 Part Number Index – Appendix A ........................... A-1 Engine Preservation Products – Appendix B.......... B-1
Express Limited Warranty Covering Products Used in Continuous Duty Applications ............................................ W-1 For Products Operated in Excess of Continuous Duty Ratings ............................ W-2 Covering Genuine Waukesha Service Parts And Factory Remanufactured Service Parts Used in a Certified Overhaul.............. W-3 Covering Genuine Waukesha Service Parts And Factory Remanufactured Service Parts............................................... W-4
ALPHABETICAL INDEX OF PARTS A
E
Actuator, Gas Regulator .........................................157 Air Cleaner..............................................................133 Air Start/Prelube Control.........................................149 Air Starter ...............................................................145 Air/Fuel Control - GSI .............................................119 Air/Gas Motorized Prelube Pump..................................105 Prelube Pump Motor ........................................107 Alternator ..................................................................51 Arms, Rocker............................................................13 Auxiliary Water Pump, High Capacity................ 97, 99
ECU ........................................................................165 Electric Starting ......................................................129 Engine Control Unit ................................................165 Engine Control Unit Wiring .....................................169 Engine Wiring Harness Manifolds and Mounting....167 Exhaust Manifold..............................................................79 Outlet........................................................... 47, 49
B Barring Device ..........................................................91 Breather......................................................... 109, 111 Bridges, Valve ..........................................................11 Butterfly Housing, GSI ..............................................71 Butterfly Valve Housing, Draw Thru .........................77
C Camshaft, Valve Lifter, Idler Gear ............................45 Carburetor ..............................................................137 Carburetor, Draw Thru................................... 139, 141 Connecting Rod........................................................19 Connections, Oil Cooler............................................31 Connections, Water ..................................................15 Control Air Start/Prelube...............................................149 Control Unit Wiring, Engine ....................................169 Control Unit, Engine ...............................................165 Crankcase ................................................................35 Crankshaft, Pulley, Flywheel, Vibration Damper ......21 Cylinder Head.............................................................9 Cylinder Head, Rocker Arms ....................................13 Cylinder Head, Valve Bridges, Spark Plug Sleeve ...11 Cylinder Liner ...........................................................19
FORM 6315 First Edition
F Filters Oil.......................................................................87 Flywheel ...................................................................21 Housing ..............................................................91 Fuel Inlet, Single.....................................................163
G Gas Regulator Actuator ..........................................157 Gas Regulator, GSI ....................................... 151, 153 Gas Regulator, LT ......................................... 159, 161 Gear Cover ........................................................ 81, 83 Governor...................................................................59 Linkage...............................................................61
H Head, Cylinder................................................... 11, 13 Header, Oil ...............................................................17 Housing Jacket Water Thermostat .................................115 Housing, Valve Lifter ................................................39
I Idler Gear........................................................... 35, 45 Ignition ......................................................................41 Coil .....................................................................43 Harness..............................................................43 Module Mounting................................................41 Inertia Separator.....................................................135
i
Intake Manifold Draw Thru .......................................................... 75 GSI ..................................................................... 71 LT ....................................................................... 73 Intercooler................................................................. 63 Intercooler Connections................................... 65 – 69
J Jacket Water Pump ........................................... 93, 95 Jacket Water Thermostat Housing ......................... 115 Junction Box ........................................................... 147
Regulator, Gas, GSI ...................................... 151, 153 Rocker Arms............................................................. 13 Rods, Push ............................................................... 15
S Safety Guards.........................................................143 Screen, Oil Pickup ....................................................25 Sleeve, Spark Plug ................................................... 11 Spark Plug ................................................................ 43 Spark Plug Sleeve ....................................................11 Stub Shaft...............................................................131
L
T
Lifter Housing ........................................................... 39
Thermostat Housing, Jacket Water ........................115 Turbocharger Air Connections.................................................. 53 Heat Shields....................................................... 57 Oil Connections.................................................. 55 Water Connections ............................................ 57 Turbochargers ................................................... 47, 49
M Magnetic Pickup ....................................................... 91 Manifold Exhaust .............................................................. 79 Intake, Draw Thru .............................................. 75 Intake, GSI ......................................................... 71 Intake, LT ........................................................... 73 Water ............................................................... 113 Microspin Centrifuge Engine Mounted ................................................. 89
O
V Valve Bridges ........................................................... 11 Valve Lifter................................................................ 45 Valve Lifter Housing ................................................. 39 Valves......................................................................... 9 Vibration Damper...................................................... 21
Oil Filler ................................................................... 27 Filter Base .......................................................... 85 Filters ................................................................. 87 Header ............................................................... 17 Pan..................................................................... 23 Pickup Screen .................................................... 25 Pump................................................................ 117 Oil Cooler.................................................................. 29 Oil Cooler Connections............................................. 31 Oil Cooler Engine Mounting...................................... 33 Oil Thermostat Housing............................................ 83
P Pan, Oil..................................................................... 23 Piston........................................................................ 19 Precleaner .............................................................. 135 Prelube Pump Motor, Air/Gas................................. 107 Prelube Pump, Air/Gas Motorized .......................... 105 Pump Oil..................................................................... 117 Prelube, Air/Gas Motorized .............................. 105 Water .......................................................... 93, 95 Water, Auxiliary, High Capacity .................. 97, 99 Push Rods ................................................................ 15
W Warnings And Cautions....................................... 5 – 7 Wastegate Backpressure Regulator LT ...............................................................127 Connections L5794GSI ....................................................121 L7044GSI ....................................................123 LT ...............................................................125 Water Connections ................................................... 15 Turbocharger ..................................................... 57 Water Inlet, Center .................................................101 Water Inlet, Side .....................................................103 Water Manifold .......................................................113 Water Pump....................................................... 93, 95 Auxiliary, High Capacity .............................. 97, 99 Wiring Engine Control Unit ..........................................169
R Regulator Wastegate Backpressure L5794 LT ..................................................... 127 ii
FORM 6315 First Edition
204.00
W A U K E S H A
1
4 3
6
2
5 4 3
128
FORM 6315 First Edition
204.00 ELECTRIC STARTING GROUP 204 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 204
1 2 3 4 5 6
60883B 60883 21466 21055 O164307A O164307C
FORM 6315 First Edition
1 1 6 6 1 1
1 1 6 6 1 1
1 1 6 6 1 1
1 1 6 6 1 1
MOTOR, Starting - LB MOTOR, Starting - RB SCREW, Hex Head, 5/8"-11 x 1-1/2" WASHER, Lock, 5/8" CABLE CABLE
129
205.00
W A U K E S H A
7
5
6
1
2
4 3
130
FORM 6315 First Edition
205.00 STUB SHAFT GROUPS 205, 264 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 205
1 2 3 4
A118418F B2564 26341 21047
1 1 12 12
1 1 12 12
1 1 12 12
1 1 12 12
SHAFT, Stub (Code 8000) - Assembly KEY, Square, 1-1/4" x 7" SCREW, 3/4"-10 x 1-3/4" WASHER, 3/4" GROUP 264
5 6 7
153384S 28618 214250
FORM 6315 First Edition
1 10 1
1 10 1
1 10 1
1 10 1
SHAFT, Stub SCREW, Flanged Head, 1/2"-13 x 3.25" KEY, Square, 7/8" x 8"
131
208.00
W A U K E S H A
2 23 24 23 23 24
26 30
23 30 1
26 20
25
17
10 18
21
34 25 31 26
13
25
14
12 11
15 26 30 25
32 26
26 26
29
25
34
25
19
16 3 30 22
26 25
7 6
33
5 4
27 34 28
8 9
132
FORM 6315 First Edition
208.00 AIR CLEANER GROUP 208 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 208
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
AA214290A AA214291A • A214290A • A214291A • 214275A • 214233C • 214257A • 214277 • 21518 • Y18813K • 119537 • 164182 • 164181 • 21050 • 21273 • 153790 • 153789 168315L 208337C 168314H 208378B 168318B 168319B 208166A 208166B 209577B 209577C 41236E 209933A Y18813H 21052 21054 151808 21343 21348 21350 21352 21435 21437 21189 Y18813K
FORM 6315 First Edition
1 1 1 1 2 2 4 4 4 4 4 2 2 12 12 2 2 1
1 1 1 1 2 2 4 4 4 4 4 2 2 12 12 2 2
1 1 1 1 2 2 4 4 4 4 4 2 2 12 12 2 2 1
1 1 2 2 1 1 1 1 4 2 26 26 2 1 4 14 6 2 1 1 10 2
1 1 1 1 2 2 4 4 4 4 4 2 2 12 12 2 2 1
1 1 2 2 1 1 1 1 4 2 26 26 2 1 4 14 6 2 1 1 10 2
2 2 1 1 1 1 4 2 26 26 2 1 4 14 6 2 1 1 10 2
1 2 2 1 1 1 1 4 2 26 26 2 1 4 14 6 2 1 1 10 2
AIR CLEANER, Assembly (RB) AIR CLEANER, Assembly (LB) • DUCT, Air Cleaner-Assembly (RB) • DUCT, Air Cleaner-Assembly (LB) • FILTER, Air Cleaner • SHIELD, Rain • BUSHING • SPACER • SCREW, Hex Head, 1/2"-13 x 5" • WASHER, Lock, 1/2" • NUT, Stop, 1/2"-13 • GASKET • PLATE, Cover • WASHER, Lock, 1/4" • SCREW, Hex Head, 1/4"-20 x 5/8" • FILTER, Restriction Indicator • INDICATOR, Restriction BRACKET, Air Cleaner, RB BRACKET, Air Cleaner, RB BRACKET, Air Cleaner, LB BRACKET, Air Cleaner, LB BRACE, Air Cleaner, Upper BRACE, Air Cleaner, Lower BRACE, Air Cleaner, RB BRACE, Air Cleaner, LB BRACE, Air Duct, RB BRACE, Air Duct, LB CLAMP, Hose CONNECTION, Hump Hose, 5-1/2" ID X 6" WASHER, Flat, 3/8" WASHER, Lock, 3/8" WASHER, Lock, 1/2" SPACER, RB SCREW, Hex Head, 3/8"-16 x 3/4" SCREW, Hex Head, 3/8"-16 x 1" SCREW, Hex Head, 3/8"-16 x 1-1/8" SCREW, Hex Head, 3/8"-16 x 1-1/4" SCREW, Hex Head, 1/2"-13 x 2" (LB) SCREW, Hex Head, 1/2"-13 x 2-1/4" (RB) NUT, Hex, 3/8"-16 WASHER, Flat, 1/2"
133
208.10
W A U K E S H A
7 8 1
11 12
15 3 16 9
17
10
14
13
18
2
19
4
6 5
134
FORM 6315 First Edition
208.10 PRECLEANER/INERTIA SEPARATOR GROUP 208 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 208 (continued)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CA214290A CA214291A • A214290A • A214291A • 214275A • 214310A • 209110 • 209110A • 209111 • 209112 • 164182 • 164181 • 153790 • 153789 • 21050 • 21273 • 21173 • 21175 • 21518 • 214277 • 214257A • Y18813K • 119537
FORM 6315 First Edition
1 1 1 1 2 2 2 2 4 4 2 2 2 2 12 12 8 8 4 4 4 4 4
1 1 1 1 2 2 2 2 4 4 2 2 2 2 12 12 8 8 4 4 4 4 4
1 1 1 1 2 2 2 2 4 4 2 2 2 2 12 12 8 8 4 4 4 4 4
1 1 1 1 2 2 2 2 4 4 2 2 2 2 12 12 8 8 4 4 4 4 4
AIR CLEANER, Inertia Separator - Assembly (RB) AIR CLEANER, Inertia Separator - Assembly (LB) • DUCT, Air Cleaner - Assembly (RB) • DUCT, Air Cleaner - Assembly (LB) • FILTER, Air Cleaner • DUCT, Inertia Separator • SEPARATOR, Inertia (RB) • SEPARATOR, Inertia (LB) • FRAME, Retainer • VALVE, Flexible Bleed • GASKET • PLATE, Cover • FILTER, Restriction Indicator • INDICATOR, Restriction • WASHER, Lock, 1/4" • SCREW, Hex Head, 1/4"-20 x 5/8" • NUT, Hex, 1/4"-20 • NUT, Hex, Jam, 1/4"-20 • SCREW, Hex Head, 1/2"-13 x 5" • SPACER • BUSHING • WASHER, Lock, 1/2" • NUT, Stop, 1/2"-13
135
214.00
W A U K E S H A
14 13
16
2
15 17
18 12
11
10
9 8
7 6 5
3 4
1
136
FORM 6315 First Edition
214.00 CARBURETOR GROUP 214 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 214
1 2
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
169568D 59022U 59022T 59021T 59021U • 493719 • 493722 • 493637 • 493720 • 493721 • 493645 • 493723 • 493724 • 499222 • 489245 • 499366 119035 21433 21431 21054 Y18813K 21205 211291C
FORM 6315 First Edition
2
2 2
1 1 2 8 2 12 2 8 2 2 2
8 8 8 2
2 8 2 12 2 2 8 2 2 2 2 2 8 8 8 2
2 1 1 2 8 2 12 2 8 2 2 2
8 8 8 2
2 8 2 12 2 2 8 2 2 2 2 2 8 8 8 2
GASKET, Air Horn CARBURETOR CARBURETOR CARBURETOR, RH CARBURETOR, LH • AIR HORN • SCREW, 3/8"-16 • GASKET • SCREW, No. 10-24 x 5/8" • COVER, Air Valve Diaphragm • SPRING, Updraft Air Valve, Red • SCREW, No. 8-32 x 5/16" • BACKUP PLATE • DIAPHRAGM • DIAPHRAGM (Service Option) • VALVE, Air-Assembly GASKET, Carburetor SCREW, Hex Head, 1/2"-13 x 1-3/4" SCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Lock, 1/2" WASHER, Flat, 1/2" NUT, Hex Head, 1/2"-13 VALVE, Gas
137
214.10
31
28
W A U K E S H A
32 29
18
30
1
25 26
4
3
3 3 20 19 3
4
9 8
10 11
2
12
35 33
21
10
35
7
37
36
38 37
37
6 22
14
37
5
13
36 37
14
38
38 14 15
17 17
33
37
10
36
24
33 23 27 38 14 37
10 33 16
38 14
38
37
34 35 14 37 36
138
37
37
FORM 6315 First Edition
214.10 CARBURETOR - DRAW THRU GROUP 214 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 214
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
CA214292A CA214293A • A211434 • A211434A • 211452 • 118013E • 118013Z • 28754 • 26855 • 59203L • A211453 • 211455 • Y18813K • 21539 • 21434 • 211457A • 21052 • 21352 • A214292A • A214293A • 26750 • 211435A • 209772A • 21353 • A211291N • 211687 • 154981B • 78208A • 21431 • 21054 • 28543 • 28677 • 164181 • 164182 • 21273 • 21050 21054 168315M 168314J 21428 21350 Y18813H 21189
1 1 1 1 2 8 4 36 36 6 2 2 24 8 8 2 56 40 1 1 4 2 16 32 6 2 2 2 4 4 1 1 2 2 12 12 10 1 1 8 8 38 18
1 1 1 1 2 8 4 36 36 6 2 2 24 8 8 2 56 40 1 1 4 2 16 32 6 2 2 2 4 4 1 1 2 2 12 12 10 1 1 8 8 38
1 1 1 1 2 8 4 36 36 6 2 2 24 8 8 2 56 40 1 1 4 2 16 32 6 2 2 2 4 4 1 1 2 2 12 12 10 1 1 8 8 38
1 1 1 1 2 8 4 36 36 6 2 2 24 8 8 2 56 40 1 1 4 2 16 32 6 2 2 2 4 4 1 1 2 2 12 12 10 1 1 8 8 38
PLENUM, Assembly, RH (Natural Gas Applications) PLENUM, Assembly, LH (Natural Gas Applications) • PLENUM, Upper, RH • PLENUM, Upper, LH • MANIFOLD, Gas • O-RING • O-RING • SCREW, Socket Head, 12"-24 x 3/4" • WASHER, Lock, #12 • VALVE, Air-Assembly • SLEEVE, Meter Valve-Assembly • FLANGE, Metering Valve • WASHER, Flat, 1/2" • WASHER Lock, 1/2" • CAPSCREW, Hex Head, 1/2"-13 x 1-3/4" • GASKET, Air Cleaner Plenum • WASHER, Lock, 3/8" • CAPSCREW, Hex Head, 3/8"-16 x 1-1/4" • PLENUM, Air Cleaner, RH • PLENUM, Air Cleaner, LH • PLUG, Pipe, 1/4" • CONNECTOR, Gas Inlet • PLATE, Lock • CAPSCREW, Hex Head, 3/8"-16 x 1-1/4" • KIT, Varifuel, Gas • PLATE, Cover • PIPE, 1/4" x 7/8" • TEE, Pipe • CAPSCREW, Hex Head, 3/8"-16 x 1-1/4" • WASHER, Lock, 1/2" • PLUG, Pipe, 3/8" • PLUG, Pipe, 1/2" • PLATE, Cover • GASKET • CAPSCREW, Hex Head, 1/4"-20 x 5/8" • WASHER Lock, 1/4" WASHER, Lock, 1/2" BRACKET, Air Filter, RH BRACKET, Air Filter, LH CAPSCREW, Hex Head, 3/8"-16 x 1-3/8" CAPSCREW, Hex Head, 3/8"-16 x 1-1/8" WASHER, Plain, 3/8" NUT, Hex, 3/8"-16
Continued
FORM 6315 First Edition
139
214.11
56
W A U K E S H A
55
52 50 51 53
45
42 44
48
46
39
49
61 60 59 57 40
43 41
62 63 58
140
FORM 6315 First Edition
214.11 CARBURETOR - DRAW THRU GROUP 214 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 214 (Continued)
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
A209577F A209577G A209577D A209577E 21352 21205 120132A 209577H 209577M 21437 76911 168318H 168319E 168319F 211456 209992D 209992E 164076H 155404 211485 161264N 214275A 214233C 214257A 214277 21518 Y18813K 119537
FORM 6315 First Edition
2 2 2 2 2 8 4 2 2 2 2 2 2 4 1 1 1 1 1 2 2 2 2 4 4 4 4 4
2 2 2 2 2 8 4 2 2 2 2 2 2 4 1 1 1 1 1 2 2 2 2 4 4 4 4 4
2 2 2 2 2 8 4 2 2 2 2 2 2 4 1 1 1 1 1 2 2 2 2 4 4 4 4 4
2 2 2 2 2 8 4 2 2 2 2 2 2 4 1 1 1 1 1 2 2 2 2 4 4 4 4 4
BRACE, A/C Support, RH BRACE, A/C Support, LH BRACE, A/C Support, RH BRACE, A/C Support, LH CAPSCREW, Hex Head, 3/8"-16 x 1-1/8" NUT, Hex, 1/2"-13 SPACER BRACE, Lower Plenum, RH BRACE, Upper Tie, RH CAPSCREW, Hex Head, 1/2"-13 x 2-1/4" WASHER, Flat, 1/8" BRACE, Air Cleaner BRACE, Air Cleaner, RH BRACE, Air Cleaner, LH SLEEVE, Coupling O-RING O-RING RING, Retainer NUT, Hex, 3/8"-16 WASHER, Orifice RING, Retainer FILTER, Air Cleaner SHIELD, Rain BUSHING SPACER SCREW, Hex Head, 1/2"-13 x 5" WASHER, Lock, 1/2" NUT, Stop, 1/2"-13
141
223.00
W A U K E S H A
24 4
17
25
16
27
21
18
26 4
14 25 27
9
26 4 8 10 7
2
3
6 4
3 19 2 11
5 17
16 15
20 13 4 4
12
23 1
19
4 4
22
142
FORM 6315 First Edition
223.00 SAFETY GUARDS GROUP 223 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 223
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
A199800 B2861F 21448 28470 D199801 A199804D A199802 A199803 199764A A214253 A199806U 199769N 199769K 199769P 21428 21054 Y18813K 21425 A199807 119775A 207147D 194936A 194936 214270 Y18813H 21350 21052
FORM 6315 First Edition
1 2 2 49 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 4 4 4
1 2 2 49 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 4 4 4
1 2 2 49 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 4 4 4
1 2 2 49 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 4 4 4
COVER, Belt Guard, RH SPACER SCREW, Hex Head, 1/2"-13 x 4-1/2" SCREW, Locking Hex Head, 5/16"-18 x 5/8" GUARD, Belt, RH GUARD, Belt, LH GUARD, Belt GUARD, Belt BRACKET, Belt Guard GUARD, Rear, Alternator/Auxiliary Water Pump GUARD, Front, Alternator/Auxiliary Water Pump BRACKET, Guard, RH BRACKET, Guard, LH - Lower BRACKET, Guard, LH - Upper SCREW, Hex Head, 1/2"-13 x 1-1/4" WASHER, Lock, 1/2" WASHER, Plain, 1/2" SCREW, Hex Head, 1/2"-13 x 1" GUARD, Belt PLATE, Instruction (Use Ball Bearing Grease) PLATE, Instruction (Use Ball Bearing Grease) GUARD, Pulley Cover PLATE, Pulley Cover BRACKET, Guard (Less Alternator) WASHER, Plain, 3/8" SCREW, Hex Head, 3/8"-16 x 1-1/8" WASHER, Lock, 3/8"
143
225.00
W A U K E S H A
35
31
10 33
30
32 15 13
37
5
15
36
36
4
14 8
14
13
3
12
7
9 13
16
20 5
38
2 6
11
3 5
22
1 18 19
34
17
28 24 25 23 29
26
27
21
24
144
FORM 6315 First Edition
225.00 AIR STARTER GROUP 225 ITEM NO.
PART NUMBER
L5774
L5794
L7044
LT
GSI
LT
GSI
1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 6 4 4 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 2 1 1
1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 6 4 4 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 2 1 1
1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 6 4 4 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 2 1 1
1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 6 4 4 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 2 1 1
DESCRIPTION GROUP 225
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
A214148A A214148 • 214148A • 214148 • 209889H • 209889A • 209889B • 209824 • 208570A • A209889 • 209942B • 78212W • 207926L • 154813A • 207926J • B277 • 21051 • 21181 • 21313 • 7447Y • 78211K • 118879C • 78282G 214067X 214188D 214009T 214129J 214009U 214129K 199111B 194769M 199111K 194632F 199109C 211910S 211910T 211782A 21469 21055 78212D 154084 209889H 209824 208295B
STARTER, Air - Assembly (150 PSIG Max.) STARTER, Air - Assembly (90 PSIG Max.) • STARTER, Air (150 PSIG Max.) • STARTER, Air (90 PSIG Max.) • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 1-3/4" • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 2" • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 4" • ELBOW, Pipe, 1-1/2" x 90° • VALVE, Relay • NIPPLE, Pipe-Assembly • STRAINER, Air • BUSHING, Reducing, 2" to 1-1/2" • BRACKET, Pipe Support • U-BOLT • BRACKET, Pipe Support • WASHER, Flat, 5/16" • WASHER, Lock, 5/16" • NUT, Hex, 5/16"-18 • SCREW, Hex Head, 5/16"-18 x 1" • NIPPLE, Pipe, Threaded Both Ends, 2-1/2" x 3-1/2" • COUPLING, Reducing, 3" to 2-1/2" • FLANGE, Pipe • PLUG, Pipe, Square Head, 1" TUBE, Relay Valve to Actuator Valve (150 PSIG Max.) TUBE, Relay Valve to Actuator Valve (90 PSIG Max.) TUBE, Starter Solenoid Valve Supply (150 PSIG Max.) TUBE, Starter Solenoid Valve Supply (90 PSIG Max.) TUBE, Prelube Solenoid Valve Supply (150 PSIG Max.) TUBE, Prelube Solenoid Valve Supply (90 PSIG Max.) ELBOW, Flex CONNECTOR, Flex ELBOW, Flex ELBOW, Street TEE, Male, Branch LABEL, Warning, Gas Venting LABEL, Warning, Maximum Starter Pressure BRACKET, Safety Label SCREW, Hex Head, 5/8"-11 x 2" WASHER, Lock, 5/8" BUSHING, Reducing, 1/2" to 3/8" SPACER NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 1-3/4" ELBOW, Flex FLANGE, Pipe SERVICE REPAIR KITS
495127 495128
FORM 6315 First Edition
KIT, Drive Assembly (Item 1) KIT, Overhaul (Item 1)
145
230.00
W A U K E S H A
14 16
15 10 17
20
19
18
4
6
3
13
5
7
8
9
2
1
146
FORM 6315 First Edition
230.00 JUNCTION BOX GROUP 230 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 230
1 2 3 4 5 6 7 8 9 10
A309204B 214079D 21275 21050 21173 21362 21052 Y18813H 151270M 740753A
1 1 4 4 4 2 4 4 2 1
1 1 4 4 4 2 4 4 2 1
1 1 4 4 4 2 4 4 2 1
1 1 4 4 4 2 4 4 2 1
11
740728A
1
1
1
1
740728D
1
1
1
1
A740267B A740267C A740728C 214118 26710 26948 169013G Y18813K 21054 21423
1 1 1 1 1 1 2 1 1 1
1 1 1 1 1 1 2 1 1 1
1 1 1 1 1 1 2 1 1 1
1 1 1 1 1 1 2 1 1 1
12 13 14 15 16 17 18 19 20
FORM 6315 First Edition
BOX, Junction, Power Distribution BRACKET, Junction Box Mounting SCREW, Hex Head, 1/4”-20 x 3/4” WASHER, Lock, 1/4” NUT, Hex, 1/4”-20 SCREW, Hex Head, 3/8”-16 x 2” WASHER, Lock, 3/8” WASHER, Flat, 3/8” SPACER HARNESS, Ground, Power Distribution Box (From Manifold Wire Harness to Crankcase Ground) HARNESS, Power Distribution Customer Interface, 25 ft. (Not Illustrated) HARNESS, Power Distribution Customer Interface, 50 ft. (Not Illustrated) HARNESS, Local Control Option, 25 ft. (Not Illustrated) HARNESS, Local Control Option, 50 ft. (Not Illustrated) HARNESS, Customer Interface STUD, 1/2”-20 x 2” NUT, Hex, 1/2”-20 NUT, Jam, 1/2”-20 CLIP WASHER, Flat, 1/2” WASHER, Lock, 1/2” CAPSCREW, Hex Head, 1/2”013 x 7/8”
147
253.00
W A U K E S H A
30 29 31
28
27
7
1
8 6
12
25
11
26
15 16
14
10 12 24 4
3
13 9 21 2
19
15
5 5
13
17
14 16
18 22 19 20 23
148
FORM 6315 First Edition
253.00 AIR START/PRELUBE CONTROL GROUP 253 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 253
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
209270G 211194C 26030 39148 209672B 211194D 26467 39149 209672C 955204P 214096 21766 208505 208497J 208497H 208497G 177487 211782A Y18813H 21052 21348 211910S 21189 A740745 21055 21469 A740752 21423 21054 Y18813K 169013N
FORM 6315 First Edition
1 1 2 2 3 1 2 2 1 1 1 4 2 2 2 2 1 1 2 1 1 1 1 1 2 2 1 4 4 4 4
1 1 2 2 3 1 2 2 1 1 1 4 2 2 2 2 1 1 2 1 1 1 1 1 2 2 1 4 4 4 4
1 1 2 2 3 1 2 2 1 1 1 4 2 2 2 2 1 1 2 1 1 1 1 1 2 2 1 4 4 4 4
1 1 2 2 3 1 2 2 1 1 1 4 2 2 2 2 1 1 2 1 1 1 1 1 2 2 1 4 4 4 4
BRACKET, Start/Prelube Control Valve VALVE, 3-Way Solenoid, 1/4” (Air Start) SCREW, Socket Head, 1/4”-20 x 1/2” WASHER, Lock, 1/4” MUFFLER, Pneumatic Exhaust, 1/8” NPT VALVE, 3-Way Solenoid, 1/2” (Prelube) SCREW, Socket Head, 3/8”-18 x 5/8” WASHER, Lock, 3/8” MUFFLER, Vent Exhaust, 1/2” NAME PLATE, Start NAME PLATE, Prelube Motor WASHER, Lock, 3/8”-16 CONDUIT BOX, Conduit Outlet COVER, Conduit Box GASKET, Conuit Box CLIP, 1/2” BRACKET, Safety Label WASHER, Flat, 3/8” WASHER, Lock, 3/8” SCREW, Hex Head, 3/8”-16 x 1.0” LABEL, Warning Gas Venting NUT, Hex 3/8”-16 HARNESS, Prelube Solenoid (Not Illustrated) WASHER, Lock, 5/8” CAPSCREW, Hex Head, 5/8”-11 x 2” HARNESS, ESM, Start/Air CAPSCREW, Hex Head, 1/2”-13 x 7/8” WASHER, Lock, 1/2” WASHER, Flat, 1/2” CLIP, 1/2”
149
263.00
W A U K E S H A
13 7
6 1
4
9 12 6 7
11
7 6
5 3
14
10
15 16
17
8 2
33 3 2 30 32
29 20 31 21 34
19 33
26
22 27 31
21
28 24 25
23 18
150
FORM 6315 First Edition
263.00 GAS REGULATOR - GSI GROUP 263 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 263
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 28
29 30 31 32 33 34
209353U 209353T 21373 209353M Y18813H 169013U 21052 21189 214178A 214178 214177B 214177D 169013K 21346 214177E 214177C B277 21051 21313 21374 A740825 A740825B • AA740502D
1 1 3 4 3 1 5 5 1 1 1 1 2 1 1 1 4 4 4 1 1 1 1
1 1 3 4 3 1 5 5 1 1 1 1 2 1 1 1 4 4 4 1 1 1 1
• 214175 • 199111E • 194769 • 199111B • 209958B • 78208Y • 28677 • 209958A • 78204A • 194769J A740825A A740825C • 214171B • 214171C • 214163B • 194769 • 199111E • 28677 • 199111B
1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1
1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1
BRACKET, Regulator, LB BRACKET, Regulator, RB CAPSCREW, Hex Head, 3/8”-16 x 4” STRAP, Regulator Mounting WASHER, Plain, 3/8” CLIP WASHER, Lock, 3/8” NUT, Hex, 3/8”-16 TUBE, Sensing, LB TUBE, Sensing, RB TUBE, Pilot Loading TUBE, Pilot Supply CLIP SCREW, Hex Head, 3/8"-16 x 1/2" TUBE, Pilot Exhaust, LB TUBE, Pilot Exhaust, RB WASHER, Plain, 5/16” WASHER, Lock, 5/16” SCREW, Hex Head, 5/16"-18 x 1" SCREW, Hex Head, 3/8"-16 x 4-1/4" PILOT ASSEMBLY, Gas Regulator, LB PILOT ASSEMBLY, Gas Regulator, RB • ACTUATOR ASSEMBLY, Gas Regulator, LB (See 263.20 For Assembly) • RESTRICTOR, Gas Regulator • ELBOW, 5/8” x 1/2” NPT • CONNECTOR, 3/8” x 1/4” NPT • ELBOW, 3/8” x 1/4” NPT • PIPE, 1/4” x 1-1/2” • TEE, Reducing, 1/2" - 1/4" • PLUG, Pipe, 1/2” • PIPE, 1/4” x 2” • ELBOW, Pipe, 1/4” NPT • CONNECTOR, 5/8” x 1/2” NPT VALVE ASSEMBLY, Gas Regulator, LB VALVE ASSEMBLY, Gas Regulator, RB • REGULATOR, LB (See 263.01 for kits) • REGULATOR, RB (See 263.01 for kits) • TUBE, Gas Inlet • CONNECTOR, 3/8” x 1/4” NPT • ELBOW, 5/8” x 1/2” NPT • PLUG, Pipe, 1/2” • ELBOW, 3/8” x 1/4” NPT
Continued
FORM 6315 First Edition
151
263.01
W A U K E S H A
35
37
35
36
152
FORM 6315 First Edition
263.01 GAS REGULATOR - GSI GROUP 263 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 263 (CONTINUED)
35 36 37
• 209958A • 214174 • 78204A
2 1 1
2 1 1
• PIPE, 1/4” x 2” • FILTER, Gas Regulator (See 263.01 for kits) • ELBOW, Pipe, 1/4" SERVICE REPAIR KITS
489669
489667
489670 489671
489666
FORM 6315 First Edition
KIT, Pilot Maintenance (Item 18, 263.00) (Includes pivot assembly o-ring, diaphragm, closing cap o-ring, and adjusting assembly o-ring) KIT, Cartridge Assembly Maintenance (Item 18, 263.00) (Includes bottom cap o-ring, plug and stem assembly, orifice o-ring, lower body insert o-ring, upper body insert oring, and stem o-ring) KIT, Main Valve Maintenance, 1.5" (Item 29, 263.00) (Includes diaphragm and body seal) KIT, Main Valve Overhaul, 1.5" (Item 29, 263.00) (Includes low differential main spring (brown), diaphragm, throttle plate, and body seal) KIT, Filter Maintenance, Type 30A (Item 36, 263.00) (Includes element and o-ring)
153
263.10
W A U K E S H A 3 1
2 5
5
4
8 7
154
6
FORM 6315 First Edition
263.10 GAS REGULATOR CONNECTIONS GROUP 263 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 263
1 2 3 4 5 6 7 8
209151C 161579B • 499714 199111Y 214177G 214177H 169013V 21428 21054 Y18813K
FORM 6315 First Edition
2 2 2 2 1 1 2 8 8 8
2 2 2 2 1 1 2 8 8 8
PIPE, 1-1/2” x 3-1/2” COUPLING, 1-1/2” • SEAL, Coupling ELBOW, 5/8” x 3/8” NPT TUBE, Balance, LB TUBE, Balance, RB CLIP, 5/8” CAPSCREW, Hex Head, 1/2”-13 x 1-1/4” WASHER, Lock, 1/2” WASHER, Plain, 1/2”
155
263.20
W A U K E S H A
21 23
23 24
SECTION A-A
A
20
18
17 19 14 16 6
22
A
11
15
10 5
4 13 3
7 1
2 9 8
12
9
156
FORM 6315 First Edition
263.20 GAS REGULATOR ACTUATOR GROUP 263 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 263 (continued)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
AA740502D • A740502D •• 740502D •• 211306 •• 211376 •• 740038A •• 211304G •• 740501B •• 158417 •• 214181 •• 740040A •• 28797 •• 21313 •• E740303 •• 740039 •• 161264 • 740009C • 209586D • A209585K • 214126 • 740018F • 28563 • 26411 • 26420 • 26477
FORM 6315 First Edition
2 2 2 2 4 2 2 2 2 2 2 8 16 2 2 2 2 2 2 2 2 8 2 16 8
2 2 2 2 4 2 2 2 2 2 2 8 16 2 2 2 2 2 2 2 2 8 2 16 8
ACTUATOR ASSEMBLY, Gas Regulator • HOUSING, Stepper Motor/Pilot •• HOUSING •• PIN, Dowel •• BEARING, Ball •• SEAL, Oil •• SCREW, Spring Adjusting •• NUT, Spring Adjusting •• NUT, Stop, 5/16”-18 •• PILOT, Mooney Parts •• COVER, Proximity Switch •• SCREW, Button Head Socket, #6-32 x 1-1/4” •• CAPSCREW, Hex Head, 5/16”-18 x 1” •• SENSOR, Proximity •• CORD GRIP •• SNAP RING • COUPLING, Flex • MOTOR, Stepper • COVER, Motor Assembly • O-RING • LABEL, Gas Regulator • CAPSCREW, Socket Head, #10-24 x 1/2” • PLUG, Pipe, 3/8” • WASHER, Lock, #10 • CAPSCREW, Socket Head, #10-24 x 1”
157
263.30
W A U K E S H A
6
5
4 1
9
7 10
11
12 13 3
3
3
2
8 24
3 23
25 16 17 27
15
26
30
18
29
17
27
17
14
19 20
30 21 28
158
FORM 6315 First Edition
263.30 GAS REGULATOR - LT GROUP 263 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 263
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30
209353K 209353J 21373 209353M Y18813H 21052 21189 214168K 214168B 214168E 214168D B277 21051 21181 A740825F A740825H • 214172 • 214175 • 199111E • 194769 • 199111B • 209958B • 78208A • 26750 A740825G A740825J • 214171B • 214171C • 214163C • 28677 • 199111E • 199111B • 209958A • 214174 • 78204A • 194769
1 1 3 4 3 5 5 1 1 1 1 6 6 6 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2
1 1 3 4 3 5 5 1 1 1 1 6 6 6 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2
BRACKET, Regulator, LB BRACKET, Regulator, RB CAPSCREW, Hex Head, 3/8"-16 x 4" STRAP, Regulator Mounting WASHER, Plain, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8"-16 TUBE, Sensing, LB TUBE, Pilot Loading Line TUBE, Pilot Exhaust TUBE, Pilot Supply WASHER, Plain, 5/16” WASHER, Lock, 5/16” Nut, Hex, 5/16"-18 PILOT ASSEMBLY, Gas Regulator, LB PILOT ASSEMBLY, Gas Regulator, RB • PILOT, Gas Regulator, Mooney (See 263.31 for kits) • RESTRICTOR, Gas Regulator • ELBOW, 5/8" x 1/2" NPT • CONNECTOR, 3/8" x 1/4" NPT • ELBOW, 3/8" x 1/4” NPT • PIPE, 1/4" x 1-1/2" • TEE, Pipe, 1/4" • PLUG, Pipe, 1/4” VALVE ASSEMBLY, Gas Regulator, LB VALVE ASSEMBLY, Gas Regulator, RB • REGULATOR, LB (See 263.31 for kits) • REGULATOR, RB (See 263.31 for kits) • TUBE, Gas Inlet • PLUG, Pipe, 1/2" • ELBOW, 5/8" x 1/2" NPT • ELBOW, 3/8" x 1/4" NPT • PIPE, 1/4" x 2” • FILTER, Gas Regulator (See 263.31 for kits) • ELBOW, Pipe, 1/4" • CONNECTOR, 3/8" x 1/4" NPT
Continued
FORM 6315 First Edition
159
263.31
34
W A U K E S H A
35
31 32
33 38
160
37
36
FORM 6315 First Edition
263.31 GAS REGULATOR - LT GROUP 263 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 263 (continued)
31 32 33 34 35 36 37 38
169013L 164972H 161579B • 499714 199111C 214168X 214168L 21428 21054 Y18813K
2 2 2 2 2 1 1 8 8 8
2 2 2 2 2 1 1 8 8 8
CLIP, Tube PIPE, 1-1/2" x 5-1/2", Threaded One End COUPLING, Dresser, 1-1/2" • SEAL, Coupling ELBOW, Male TUBE, Balance Carburetor to Regulator, RB TUBE, Balance Carburetor to Regulator, LB SCREW, Hex Head, 1/2"-13 x 1-1/4" WASHER, Lock, 1/2" WASHER, Flat, 1/2" SERVICE REPAIR KITS
489669
489667
489670 489671
489666
FORM 6315 First Edition
KIT, Pilot Maintenance (Item 14) (Includes pivot assembly oring, diaphragm, closing cap o-ring, and adjusting assembly o-ring) KIT, Cartridge Assembly Maintenance (Item 14) (Includes bottom cap o-ring, plug and stem assembly, orifice o-ring, lower body insert o-ring, upper body insert o-ring, and stem o-ring) KIT, Main Valve Maintenance, 1.5" (Item 22) (Includes diaphragm and body seal) KIT, Main Valve Overhaul, 1.5" (Item 22) (Includes low differential main spring (brown), diaphragm, throttle plate, and body seal) KIT, Filter Maintenance, Type 30A (Item 28) (Includes element and o-ring)
161
263.40
W A U K E S H A
4 12 1 7 12 13 14 14
3
13 12 6 1
10
12 4
19
7 15 16
11
12
17 18
2 8
6
8
12 13
14
11
12 5 10 9
162
4
8
FORM 6315 First Edition
263.40 SINGLE FUEL INLET GROUP 263 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 263
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
A214284B A214284A A214285B A214285A A214286B A214286A 28223 A214288B 214304 214304A 211482L 21519 21054 Y18813K Y18813H 21052 28814 21189 21051 214322 954313 21428
FORM 6315 First Edition
2 2
2 2
1 1
1 1
1 1 16 1 2 2 4 4 8 8 56 24 24 8 8 4 4 4
16 1 2 2 4 4 8 8 56 24 24 8 8 4 4 4
1 1 16 1 2 2 4 4 8 8 56 24 24 8 8 4 4 4
16 1 2 2 4 4 8 8 56 24 24 8 8 4 4 4
PIPE, Fuel Inlet PIPE, Fuel Inlet PIPE, Fuel Inlet Assembly - RB PIPE, Fuel Inlet Assembly - RB PIPE, Fuel Inlet Assembly - LB PIPE, Fuel Inlet Assembly - LB SCREW, Hex Head, Grade 8, 3/8"-24 x 1-3/4" PIPE, Single Fuel Inlet - Assembly GASKET, Single Fuel Inlet GASKET, Single Fuel Inlet SADDLE, Pipe, 2" SCREW, Hex Head, Grade 5, 1/2" x 5-1/2" WASHER, Lock, 1/2" WASHER, Flat, 1/2" WASHER, Flat, 3/8" WASHER, Lock, 3/8" NUT, Hex Head, 3/8"-24 NUT, Hex Head, 3/8"-16 WASHER, Lock, 5/16” BRACKET, Support U-BOLT SCREW, Hex Head, Grade 5, 1/2" x 1-1/4"
163
290.00
W A U K E S H A
2
4 3
1
5
6
7
164
FORM 6315 First Edition
290.00 ENGINE CONTROL UNIT GROUP 290 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 290
1
740824B
1
1
1
1
2 3 4 5 6 7
214078 21288 21050 21054 21435 A740727C
1 4 4 4 4 1
1 4 4 4 4 1
1 4 4 4 4 1
1 4 4 4 4 1
FORM 6315 First Edition
ENGINE CONTROL UNIT (ECU) (Requires software programming prior to installation) BRACKET, ECU Mounting SCREW, Hex Head, 1/4”-20 x 1-1/2” WASHER, Lock 1/4” WASHER, Lock 1/2” SCREW, Hex Head, 1/2”-13 x 2” HARNESS ASSEMBLY, ECU Interface
165
290.10
W A U K E S H A
1
25
24
2
17 18 22
21 18 16 17 18
20
23 19 20
18 17
18 21 17
18 14 23
21 18
18 17
21 18
19
15
20 18
166
FORM 6315 First Edition
and
290.10 ENGINE WIRING HARNESS MANIFOLDS AND MOUNTING GROUPS 16, 290 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 290
1
AA214273
1
1
1
1
2
• A69831 • 740733 • 740734 • 740737 • 740738 • 740739A • 740740 AA214274
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
• A69831 • 740732 • 740736 • 740741 • 740742 • 740743 A740267 A740267A C740269 A740118 A740119 211893 78212C A740120 740110C 740019B A295844D 169514F 169514G 169514H Y18813H 21052 172204 21346 21348 21360 21193
1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 2 2 2 3 12 12 1 2 2 2 10 20 4 4 10 2 4
1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 2 2 2 3 12 12 1 2 2 2 10 20 4 4 10 2 4
1 2 2 2 3 12 12 1 2 2 2 10 20 4 4 10 2 4
1 2 2 2 3 12 12 1 2 2 2 10 20 4 4 10 2 4
MANIFOLD, Wire Harness Assembly (RB) (Contents Not Illustrated) • SWITCH, Push/Pull - Assembly * • HARNESS, ECU Input B * • HARNESS, ECU Input A * • HARNESS, ECU and Governor Actuator * • HARNESS, Power Distribution 2 * • HARNESS, Power Distribution 1 * • HARNESS, Ignition Power Module (RB) * MANIFOLD, Wire Harness Assembly (LB) (Contents Not Illustrated) • SWITCH, Push/Pull - Assembly * • HARNESS, Knock Sensor (LB) * • HARNESS, Ignition Power Module (LB) * • HARNESS, Ignition Power Module (LB) * • HARNESS, E-Stop Switch * • HARNESS, Stepper Motor * HARNESS Assembly, Customer Interface 25’ * HARNESS Assembly, Customer Interface 50’ * CABLE, ECU to PC * TRANSDUCER, Oil Pressure * TRANSDUCER, Intake Manifold Pressure * SNUBBER, Pressure * BUSHING, Reducing, 1/2” x 1/4” * THERMISTOR, Oil, Water, Intake Manifold * SENSOR, Knock Control * LABEL, Knock Sensor * PICKUP, Magnetic * STRAP, Mounting - Front STRAP, Mounting - Middle STRAP, Mounting - Rear WASHER, Flat, 3/8" WASHER, Lock, 3/8" STUD, 3/8" x 1-1/2" SCREW, Hex Head, 3/8"-16 x 7/8" SCREW, Hex Head, 3/8"-16 x 1" SCREW, Hex Head, 3/8"-16 x 1-3/4" NUT, Hex, 3/8"-16 GROUP 16
24 25
26118 214083
8 2
8 2
8 2
8 2
SCREW, Self Tapping, #6 x 1/2" NAMEPLATE, VHP Series Four
* Not Illustrated
FORM 6315 First Edition
167
290.20
W A U K E S H A
5
5
5
5
5
4
3
5
5
2
168
5
1
5
5
5
5
1
4
FORM 6315 First Edition
290.20 ENGINE CONTROL UNIT WIRING GROUP 290 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 290
1 2 3 4 5
A740753 A740749 A740750 A740744 A740746
FORM 6315 First Edition
1 1 1 2 12
1 1 1 2 12
1 1 1 2 12
1 1 1 2 12
HARNESS, Ground (LB to RB) HARNESS, Crank Sensor HARNESS, Cam Sensor HARNESS, Electric Start HARNESS, Ignition Coil
169
Appendix B ENGINE PRESERVATION PRODUCTS THE FOLLOWING ENGINE PRESERVATION PRODUCTS ARE AVAILABLE FROM YOUR WAUKESHA DISTRIBUTOR.
ENGINE PAINT Maintain your Waukesha engine's original appearance with Engine Paint from Waukesha, designed to provide long-lasting adherence, color retention, durability and weather resistance.
161361
Oil Field Orange
13 Oz. Spray Can
161362
Gray
13 Oz. Spray Can
494008
Gray
1 Gallon Container
494010
Oil Field Orange
1 Gallon Container
ENGINE PRESERVATIVE OIL Waukesha Engine Preservative Oil has proved to be highly effective and provides a practical and economical solution to storage requirements. For additional information on the use of this product, refer to your engine's Operation And Service Manual.
166709A
FORM 6315 First Edition
1 Gallon Container
B-1
Appendix B NOTES
B-2
FORM 6315 First Edition
CUSTOMER ORDERING PROCEDURE 1. Waukesha genuine parts are available worldwide and must be ordered through your local Waukesha Distributor. NOTE: Part numbers in this catalog are for reference only and should not be used for ordering parts. Your Waukesha Distributor will refer to your engine specification to make certain you receive the correct parts for your engine. 2. Top level assembly numbers may not all be available as service parts. 3. Always specify to your Waukesha Distributor the engine model designation, specification number, and serial number as found stamped on the engine nameplate (see Figure 1).
4. Always include the part number, when known, along with the description of the part. State the quantity of the part you wish to order. Do not use the word “complete” or designate the quantity by sets. EXAMPLE: 168660–filter element–(1) Ordered. NOTE: Quantities listed in this catalog are quantity per engine. 5. If a special part is needed, the engine application should also be stated. 6. Anticipate your parts requirements: • Order parts early in the day. • Keep a supply of normal maintenance parts in stock. • Obtain a parts stocking recommendation from your local Waukesha Distributor.
Figure 1. Nameplate – Current Production
FORM 6315 First Edition
1
PARTS CATALOG INFORMATION
Part Number And Description
PARTS CATALOG FORMAT
The second column lists the part numbers. The last column lists the description of the part. Parts included in assemblies are preceded by one dot and parts included in subassemblies are preceded by two or three dots.
Illustration Number
002.00 A
BC
Engine Model Quantity A) Group Number. B) For each different illustration in the same group this number advances by 1. C) For each repeated illustration this number advances by 1.
The columns headed by engine model numbers list the quantity of the part per engine except when parts are listed more than once in the catalog. The quantity per engine is the total of the quantities listed individually on separate pages. Extent Of Parts Catalog Coverage
Item No. The first column lists the item numbers which correspond to the item numbers in the illustration.
This catalog contains only standard or selected option parts. Variations of these parts as well as other parts are not included. Contact your local Waukesha Distributor for assistance in identifying parts not included in this catalog.
EXAMPLE: ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 2
1 2 3 4 5 6 7 8
2
CA204066K • A204066K •• 167480G •• 28462 • 153886K • A153889K • 21227 • A204069G •• Y18802
12 12 24 12 12 24 24 12 24
12 12 24 12 12 24 24 12 24
12 12 24 12 12 24 24 12 24
12 12 24 12 12 24 24 12 24
SHAFT, Exhaust Rocker Arm-Assembly • ARM, Rocker, Exhaust •• BUSHING, Rocker Arm •• RIVET, Steel, 3/16" • SUPPORT, Rocker Arm, Oil • SCREW, Rocker Arm Adjusting • NUT, Thin Hex, 5/8"-18 • SHAFT, Rocker Arm-Assembly •• COVER, Pushrod, Lower
FORM 6315 First Edition
NOTES
FORM 6315 First Edition
3
W A U K E S H A
NOTE: Labels shown apply to standard engine. Labels can be affected by optional equipment specified.
1
1
REAR VIEW
4
FORM 6315 First Edition
WARNINGS AND CAUTIONS ITEM NO. 1
PART NUMBER 211930A
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI
4
4
4
4
LABEL, Safety Instructions – Lifting
Continued
FORM 6315 First Edition
5
W A U K E S H A 9
4,5
2
3
1
15
16 14
6
12
10,11
7
8
LEFT SIDE 4,5
3 1
2
9 6
7
10,11 8
RIGHT SIDE NOTE: Labels shown apply to standard engine. Labels can be affected by optional equipment specified.
6
FORM 6315 First Edition
WARNINGS AND CAUTIONS ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART NUMBER 211920F 211920E 211930A 211920D 211782A 211910K 211911C 211910N 211910J 211920J 295448 211910S 211920H 211930E 211853V 211297G
FORM 6315 First Edition
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI
2 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1
2 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1
2 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1
2 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1
LABEL, Caution - Ear/Eye Protection LABEL, Caution - Hot Surface LABEL, Safety Instructions - Lifting LABEL, Caution - Hot Surface BRACKET, Safety Label LABEL, Warning - Safety Guard LABEL, Warning - Barring Device LABEL,Warning - Maximum Gas Inlet Pressure LABEL, Warning - Safety Guard LABEL, Caution - Wire Disconnect NYLON TIE LABEL, Warning - Gas Venting LABEL, Warning - Ignition Module Washing LABEL, Warning - Emission Control Information NAMEPLATE LABEL, Made in America
7
Waukesha® VHP® Series Four® 12 Cylinder with ESM® & Extender Series® Parts Catalog Group Index
002.00 002.10 002.20 002.30 002.40 004.00 011.00 014.00 014.10 014.20 017.00 017.10 017.20 020.00 020.01 020.10 022.00 022.10 023.00 027.00 027.01 028.00 029.00 029.10 029.20 031.00 033.00 035.00 035.10 035.20 035.30 041.00 041.10 041.20 041.30 042.00 045.00 045.10
WARNINGS AND CAUTIONS WARNINGS AND CAUTIONS (CONT.) CYLINDER HEAD, VALVES CYLINDER HEAD VALVE BRIDGES, SPARK PLUG SLEEVE CYLINDER HEAD, ROCKER ARM PUSH RODS, WATER CONNECTIONS OIL HEADER PISTONS, CYLINDER LINER, CONNECTING ROD CRANKSHAFT, PULLEY, FLYWHEEL, VIBRATION DAMPER OIL PAN OIL PICKUP SCREEN OIL FILLER OIL COOLER OIL COOLER CONNECTIONS OIL COOLER ENGINE MOUNTING CRANKCASE, IDLER GEAR CRANKCASE, IDLER GEAR (CONT.) VALVE LIFTER HOUSING IGNITION MODULE MOUNTING IGNITION HARNESS, SPARK PLUG IGNITION COIL CAMSHAFT, VALVE LIFTER, IDLER GEAR TURBOCHARGERS AND EXHAUST OUTLET TURBOCHARGERS AND EXHAUST OUTLET (CONT.) ALTERNATOR TURBOCHARGER AIR CONNECTIONS TURBOCHARGER OIL CONNECTIONS TURBOCHARGER WATER CONNECTIONS, HEAT SHIELDS GOVERNOR GOVERNOR LINKAGE INTERCOOLER INTERCOOLER CONNECTIONS INTERCOOLER CONNECTIONS INTERCOOLER CONNECTIONS INTAKE MANIFOLD, BUTTERFLY HOUSING – GSI INTAKE MANIFOLD – LT INTAKE MANIFOLD – DRAW THRU BUTTERFLY VALVE HOUSING – DRAW THRU EXHAUST MANIFOLD GEAR COVER GEAR COVER, OIL THERMOSTAT HOUSING
055.00 055.10 055.20 057.00 060.00 060.01 061.00 061.01 064.00 064.10 068.00 069.00 070.00 070.01 077.00 078.00 080.00 085.00 093.00 093.10 093.20 093.30 204.00 205.00 208.00 208.10 214.00 214.10 214.11 223.00 225.00 230.00 253.00 263.00 263.01 263.10 263.20 263.30 263.31 263.40 290.00 290.10 290.20
OIL FILTER BASE OIL FILTERS MICROSPIN CENTRIFUGE FLYWHEEL HOUSING, BARRING DEVICE, MAGNETIC PICKUP JACKET WATER PUMP JACKET WATER PUMP (CONT.) AUXILIARY WATER PUMP – HIGH CAPACITY AUXILIARY WATER PUMP (CONT.) WATER INLET – CENTER WATER INLET – SIDE AIR/GAS MOTORIZED PRELUBE PUMP AIR/GAS PRELUBE PUMP MOTOR BREATHER BREATHER (CONT.) WATER MANIFOLD THERMOSTAT HOUSING OIL PUMP AIR / FUEL MODULE – GSI WASTEGATE AND CONNECTIONS – L5794GSI WASTEGATE AND CONNECTIONS – L7044GSI WASTEGATE AND CONNECTIONS – LT WASTEGATE BACKPRESSURE REGULATOR – LT ELECTRIC STARTING STUB SHAFT AIR CLEANER PRECLEANER/INERTIA SEPARATOR CARBURETOR CARBURETOR – DRAW THRU CARBURETOR – DRAW THRU (CONT.) SAFETY GUARDS AIR/GAS STARTER JUNCTION BOX AIR START/PRELUBE CONTROL GAS REGULATOR – GSI GAS REGULATOR – GSI (CONT.) GAS REGULATOR CONNECTIONS GAS REGULATOR ACTUATOR GAS REGULATOR – LT GAS REGULATOR – LT (CONT.) SINGLE FUEL INLET ENGINE CONTROL UNIT ENGINE WIRING HARNESS MANIFOLDS AND MOUNTING ENGINE CONTROL UNIT WIRING
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