VSM Moviplan Technical Manual ENG PDF

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MOVIPLAN 800S

Technical Manual Release 3 October 2007 (Rev. 7)

 

TECHNICAL MANUAL Revision history

Revision history Rev.

Date

Page/s

0

31.07.01

-

1

09.10.01

8-11, 8-12, 8-13

Modification description First release. Addition of warnings concerning unwanted movement of table top. (Ref. RDM 5268)

2

21.01.02

i, ii, 3-1, 6-13, 11-1, 11-13, 11-23, 11-25, 11-27, 11-29, 11-31, 11-33, 11-35, 11-37, 11-39, 11-41, from 12-1 to 12-22

New Potter Bucky SD version (120/230V version). Schematics update. Addition of "Potter Bucky schematic diagram" and "Spare parts" chapter. (Ref. RDM 5131, 5227, 5239, 5279)

3

19.06.02

i, ii, 6-12, 7-6, from 7-8 to 7-14

4

10.10.02

i, ii, 1-1, 2-1, 2-3, 2-4, 3-2, 4-1, 4-2, 4-6, from 5-1 to 5-4, from 6-2 to 6-14, 7-2, 7-6, 7-10, from 7-12 to 7-14, 8-1, 8-5, from 8-9 to 8-15, 10-1, 11-23, 11-35, 11-37, 12-2, 12-4, 12-8, 12-10, 12-14, 12-16, 12-18, 12-20

Mechanical changes to improve installation. General improvement of text and pictures.

3-1, 4-3, 6-8, 6-9, 6-10, 7-12, 7-13, 7-14, 8-9, 8-13, from 11-5 to 11-11, 12-2, 12-3, 12-4, 12-8, 12-16, 12-18, 12-20

Implementation of "Ralco" manual collimator. New elevator pedal command.

5

6

19.12.03

23.02.04

12-8

Removal of Bucky start voltage setting procedure. Addition of WARNING about Bucky call signal voltage on paragraph 6.10. New procedure for alignment of X-ray beam. (Ref. RDM 5429) 

(Ref. RDM 4921, 5461, 5462, 5471, 5475) 

(Ref. RDM 5490, 5580)

New linear ball bearing on Tomographic turret. (Ref. RDM 5558)

7

03.10.07

2-5, 2-6, 3-1, from 4-1 to 4-3, 4-6, 5-1, 8-5, 8-8, 8-15, 11-1, from 11-3 to 11-21, from 11-35 to 11-53, 12-4, 12-6, 12-8, from 12-18 to 12-20

Directive 2002/96/EC information notice added. New table top with width 750mm and transversal movement run 252mm. New push-button for tomographic tube-stand. Schematics and drawings update. Spare parts update. (Ref. RDM 6457, RDM 6500, RDM 6571)  

(Rev. 7)

MOVIPLAN 800S

 

TECHNICAL MANUAL Revision history

 THIS PAGE IS INTENTIONALLY INTENTIONALLY LEFT LEFT BLANK

MOVIPLAN 800S  800S 

(Rev. 1)

 

TECHNICAL MANUAL Contents  

Contents 1.

INTRODUCTION 1.1

2.

3.

4.

6.

Icons appearing in the manual ..................... ................................ ...................... ..................... ................. ....... 1-1

SAFETY ASPECTS

2-1

2.1

Warnings .................... ............................... ..................... .................... .................... .................... .................... ..................... ............. 2-2

2.2

Radio-protection Radio-protection instructions .................... ............................... ..................... ..................... ..................... .......... 2-4

2.3

Environmental Environmental risks and disposal....................... disposal.................................. ...................... ..................... ............ 2-5

2.4

Symbols used .................... .............................. .................... ..................... ..................... .................... ..................... ............... .... 2-6

DESCRIPTION

3-1

3.1

Identification labels .................... ............................... ..................... ..................... ..................... ..................... ............... .... 3-1

3.2

Configuration of the MOVIPLAN 800S............................ 800S....................................... ...................... ........... 3-2

TECHNICAL DATA 4.1 4.2

5.

1-1

4-1

Dimensions........... Dimensions..................... .................... .................... ..................... ..................... .................... .................... .................. ........ 4-6 Applied safety regulations.......................... regulations..................................... ..................... ..................... ..................... .......... 4-7

PRE-INSTALLATI PRE-INSTALLATION ON

5-1

5.1

Electrical wiring set-up.......... set-up .................... .................... .................... .................... .................... .................... ............ .. 5-2

5.2

Packaging ..................... ............................... .................... ..................... ..................... .................... .................... .................... .......... 5-3

5.3

Space requirements requirements .................... .............................. .................... ..................... ..................... .................... ................ ...... 5-3

INSTALLATION

6-1

6.1

Unpacking and components inspection .................... .............................. ..................... ................. ...... 6-1

6.2

Rails assembly........................ assembly.................................. .................... ..................... ..................... .................... .................... .......... 6-2

6.3

Table positioning and fastening .................... ............................... ...................... ...................... ................. ...... 6-3

6.4

Column assembly .................... .............................. ..................... ..................... .................... .................... ................... ......... 6-5

6.5

Tubehead, Control Panel and Collimator assembly ..................... .............................. ......... 6-8

6.6

Cables connection........... connection..................... .................... .................... .................... .................... .................... ................. ....... 6-10 6.6.1 6.6.2 6.6.3

Connectio Connection n from column column ........................... ......................................... ........................... .......................6-10 ..........6-10 Connection MOVIPLAN 800S table - Cabinet............ Cabinet.. ..................... ..................... ............ .. 6-10 Other Other connectio connections ns .......................... ....................................... ........................... ............................ .....................6-10 .......6-10

6.7

Table top assembly .................... .............................. ..................... ..................... ..................... ..................... .............. .... 6-12

6.8

Pedals connections .................... .............................. .................... .................... .................... .................... ................ ...... 6-12

6.9

Final balancing and adjustment ..................... ............................... ..................... ...................... .............. ... 6-13

6.10 Electrical connections...................... connections............................... ................... .................... .................... ................... ........... .. 6-14

7.

INSPECTION, CALIBRATION AND ADJUSTMENT

7-1

7.1

Inspection of the A3 logic card power supply ..................... ................................ .................. ....... 7-1

7.2 7.3

Inspection of angle reference potentiometer potentiometer ..................... ................................ .................... ......... 7-1 Column stop angles control in tomography....................... tomography................................. ................... ......... 7-2

7.4

Inspection and calibration of tomographic angles .................... ............................... ............. 7-3

(Rev. 4)

i

MOVIPLAN 800S

 

TECHNICAL MANUAL Contents  

  7.5

Calibration of the motor speed ..................... ............................... .................... ..................... .................... .........7-4 7-4

7.6

Column motor drive adjustment .................... .............................. .................... .................... .................. ........7-5 7-5

7.7

Calibration of brakes intervention time ..................... ................................ ..................... ................ ...... 7-6

7.8 7.9

Grid speed adjustment................ adjustment........................... ..................... .................... ..................... ..................... ............... ..... 7-6 Alignments and adjustments .......... ..................... ...................... ..................... ..................... .....................7-7 ..........7-7 7.9.1 7.9.2

Applicatio Application n of the cent centimete imeterr scale scale .......................... ....................................... ......................... ............7-7 7-7 Inspectio Inspection n of the light field field .......................... ....................................... .......................... ........................ ...........7-7 7-7

7.10 Collimator centering, control control of the X-rays X-rays field (by special tool) .......... .......... 7-8 7.11 Collimator centering, control control of the X-rays field (alternate practical method) .................... ............................... ..................... .................... ..................... ............. 7-10 7.11.1 7.11.2

Alignment of X-ray beam with the collimator shutters............ shutters ..................... ......... 7-10 Alignment of the X-ray beam with the light field of the collimator .... 7-12

7.12 Longitudinal and transversal transversal alignment of the tube connector group with image receptor............ receptor...................... ..................... ..................... .................... ..................... ............. .. 7-13

8.

GENERAL USER INSTRUCTIONS 8.1 8.2

Description of the table........... table ..................... .................... ..................... ..................... .................... ....................8-1 ..........8-1 Cassette loading................ loading.......................... .................... ..................... ..................... .................... ..................... ................ ..... 8-3

8.3

Potter Bucky movement ................... .............................. ..................... .................... ..................... .....................8-4 ..........8-4

8.4

Column control panel .................... ............................... ..................... .................... ..................... ..................... ............ .. 8-5

8.5

Column....................... Column.................................. ..................... .................... ..................... ..................... .................... .....................8-6 ...........8-6

8.6

Manual collimator.......................... collimator.................................... .................... .................... .................... .................... .............. .... 8-9

8.7

Operating modes..................... modes................................ ..................... .................... .................... ..................... .................. ....... 8-10 8.7.1 8.7.2 8.7.3

9.

8-1

Preparatio Preparation n of the table for a standard standard X-ray ............ .......................... ...................... ........ 8-11 Preparatio Preparation n of the table for a lateral lateral radiography radiography ............ ......................... ................ ... 8-14 Preparatio Preparation n of the table for tomography....................... tomography..................................... ................... ..... 8-15

CLEANING AND DISINFECTION

10. MAINTENA MAINTENANCE NCE

9-1 10-1

10.1 Inspections performed by the operator ...................... ................................ ..................... ............... .... 10-1 10.2 Periodic maintenance performed performed by the the Technical Service Service ................. ................. 10-2

11. SCHEMATIC SCHEMATICS S AND DRAWINGS

11-1

12. SPARE PARTS

12-1

 This publication can onlylanguage be be reproduced, transmitted, transcribed transcribed orSISTEMI translated into into any human or computer with the written consent of VILLA MEDICALI S.p.a.  This manual is the Eng English lish translation translation of the Italian Italian original manual manual version. MOVIPLAN 800S  800S 

ii

(Rev. 4)

 

TECHNICAL MANUAL Introduction  

1.

INTRODUCTION NOTE:  The present manual is updated present updated for the product product it is sold w with ith in order to   grant an adequate reference in performing diagnostics and repair operation normally carried out by the service engineer.  The manual manual may not reflect reflect changes changes to the product product not impactin impacting g service operations or use mode.



 The scope of this Manual is to supply user user instructions for a safe and and efficient operation of the device described.  The device must must be used in compliance compliance with with the procedures procedures described described in the Manual and must never be used other than for its intended use.  The devicetraining may only may be operated byprotection. qualified qualified persons having the the necessary regarding X-ray  The user is responsible responsible for compliance compliance with the legal rrequirements equirements regarding the installation and operations of the device. If the user does not operate o perate the device correctly or if suitable maintenance maintenanc e is not performed, the manufacturer manufacturer can in no way be held responsible for breakage, injuries and malfunctions.

1.1

Icons appearing in the manual This icon indicates a NOTE: please NOTE: please read thoroughly the items marked



 

by this icon.

i con refer to This icon indicates a WARNING: the WARNING: the items marked by this icon safety aspects of the patient and/or of the operator.

(Rev. 4)

1-1

MOVIPLAN 800S

 

TECHNICAL MANUAL Contents  

 

INTENTIONALLY LEFT LEFT BLANK  THIS PAGE IS INTENTIONALLY

MOVIPLAN 800S  800S 

1-2

(Rev. 0)

 

TECHNICAL MANUAL Safety aspects  

2.

SAFETY ASPECTS WARNING:   WARNING:  All the information provided in this chapter must be read carefully, and, where so required, must be implemented to prevent damage to the equipment and injury to people.

VILLA SISTEMI MEDICALI designs and builds its devices complying with the related safety requirements; furthermore it supplies all information necessary for a correct use. Villa Sistemi Medicali, has not to be held responsible for: •

use of the MOVIPLAN 800S device i ntended use, 800S device for other than its intended



damage to the device or injury to the operator or patient due to incorrect installation and maintenance performed other than in compliance with the procedures defined in the Technical Manual provided with the device or due to incorrect operating techniqu techniques, es,



mechanical and/or electrical changes made during and after installation.

Installation and any technical intervention must only be performed Installation by qualified technicians authorised by Villa Sistemi Medicali. Only the authorised personnel can remove the covers and/or have access to the components under voltage.

(Rev. 4)

2-1

MOVIPLAN 800S

 

TECHNICAL MANUAL Safety aspects  

2.1

Warnings  The MOVIPLAN 800S is 800S is suitable for use in a hospital environment and cannot be connected to a "domestic" electrical system.  The device has has not been designed to be be used in the presence presence of steam, steam, anaesthetic mixtures which are flammable in air, oxygen or nitrous oxide. Water or other liquids must be prevented from entering the device in order to prevent the risk of short-circuits and corrosion. corrosion. Always disconnect the device from the mains before cleaning.  The operator MUST ALWAYS PAY THE UTMOST CARE when CARE  when the motorised mechanisms are activated such as the vertical movement of the table top or of the column. The red EMERGENCY EMERGENCY button  button on the front of the device can be pressed in case of danger. This button immediately stops all movements and all functions and provides the operator with an important safety tool in addition to the other intrinsic safety devices of the device. Before activating the above-mentioned above-mentioned motorised mechanisms mechanisms,, check that near the table there are no objects that could interfere with the movement of the mechanisms. In addition, take the utmost care if there are other persons present in the radiology room. Before activating the movement of the column, check that the patient is placed correctly on the table top with the legs and arms inside i nside the support area. Although the MOVIPLAN 800S table 800S table was designed with a high degree of protection electromagnetic interfer interference, ence, it is necessary to install it a certainagainst distance away from electric energy transformers, continuity static groups, pack units (walkie-talkies) (walkie-talkies) and cellular phones. Use of the latter is only permitted at a distance from the device as provided in the table below.

MOVIPLAN 800S  800S 

Power of the R.F. source

Distance (m)

10mW

0.3

100mW

1

1W

3

10W

8

100W

30

2-2

(Rev. 0)

 

TECHNICAL MANUAL Safety aspects  

  All instruments or device used in the vicinity of the MOVIPLAN  must be in conformance with the Electromagnetic 800S must 800S Compatibility standards. Non conforming instruments, with known low immunity electromagnetic fields, must be installed at a distance of at least 3 m from the MOVIPLAN 800S and 800S and must be powered via dedicated line.  The MOVIPLAN 800S is 800S is suitable for use in the following electromagnetic electromagn etic environment: Electromagnetic Emissions Irradiated and conducted emissions

CISPR 11

Conformity

EMC E nvironment

Class A

MOVIPLAN 800S must 800S must be connected to an electrical network different from that for domestic use.

Group I

MOVIPLAN 800S generates 800S generates Radio Frequency energy only for its internal functions. The R.F. level generated is not great enough to cause interference with electrical devices used in the vicinity.

Harmonics emitted EN 61000-3-2

MOVIPLAN 800S must 800S must be connected to an electrical network different from that for domestic use.

Voltage/emissions flicker EN 61000-3-3

MOVIPLAN 800S must 800S must be connected to an electrical network different from that for domestic use.

Immunity EN 60601-1-2 (EN 61000-4-2 /3 /4 /5 /6 /8 /11)

MOVIPLAN 800S must 800S must be connected to an electrical network different from that for domestic use.

 The MOVIPLAN 800S can i nstalled in operating rooms. 800S can not be installed  The MOVIPLAN 800S must 800S must be switched off when electric scalpels or similar instruments are in use. All parts that come into contact with the patient must be cleaned, and where necessary, disinfected.

(Rev. 4)

2-3

MOVIPLAN 800S

 

TECHNICAL MANUAL Safety aspects  

2.2

Radio-protectio protection n instructions Radio-protectio Villa Sistemi Medicali designs and manufactures device in compliance compliance with the safety requirements. Furthermore, the Company supplies all the necessary information and warnings relative to the dangers associated with devices connected to X-ray generators. Personnel authorised to perform radiological examinations must comply with the safety regulations for protection against ionised radiation as described below.  To protect the patient patient from from radiation diffused diffused to the areas areas surrounding those to be X-rayed, protective protective garments (leaded garments) must be used where necessary. Only the patient must be present in the room during an X-ray examination. The operator and authorised personnel must remain in the operating station protected from ionised radiations. Before activating the X-rays from the generator table, the operator shall always check the alignment of the tubehead with respect to the iimage mage receptor and should set the maximum aperture of the collimator in accordance both with the format of the radiography cassette used and with the distance of the cassette from the focal point of the tubehead. During an exposure, the operator must adopt suitable precautions and/or protection vis-à-vis the patient and him/herself. The operator is advised to command the X-ray emission from a protected area from where the patient is always in view. If it is necessary to activate the X-ray emission emission from a position close to the patient, suitable protection and/or leaded barriers with a screening equivalent to at least 2 mm of lead must be used. When necessary, accessories accessories such as leaded le aded aprons should be used to protect the patient from ionised io nised radiation. Use the farthest focal point-skin distance compatible with the X-ray examination to be performed.  The MOVIPLAN 800S table 800S table is made for continuous operation with intermittent loads (all versions described in this Manual).

MOVIPLAN 800S  800S 

2-4

(Rev. 4)

 

TECHNICAL MANUAL Safety aspects  

2.3

Environmental risks and disposal  The device contains contains materials materials that at the end of its life-cycle life-cycle must be disposed of in recovery centres assigned by the Local Health Units. In particular, the device contains the following materials and/or components: •

Table:  Iron, lead, laminat l aminated ed plastic, copper, electrical components.



Column:  Iron, lead, aluminium, copper, non biodegradable plastic materials, fibre glass reinforced plastic.



Potter:  Iron, copper, lead, fibre glass reinforced plastic, electrical components, non biodegradable plastic materials.

WARNING:   WARNING:  Before dismantling the column, lock the column's tube-carrier tube-carrier arm. Then simultaneously remove the radiogenic-collimator tube and the counterweights of the sliding mechanism inserted in the column.

 

NOTICE FOR THE USERS IN THE E.C. According to the Directive 2002/96/EC on Waste from Electrical and Electronic Equipment.

 The crossed out wheeled bin bin symbol placed placed on the equipment equipment or its package means that the equipment must be collected separately from the other waste.  The separate separate collection of this equipment equipment at the end end of its life cycle cycle is managed by the manufacturer/distributor. manufacturer/distributor. The user that want to discard this equipment should contact the local distributor and follow the system he adopted for the separate collection.  The correct separate separate collection for the subsequent subsequent recycling, recycling, treatment treatment and environmentally compatible disposal contributes to avoid negative effects on the environment and on the health and promotes the reuse and/or recycling of the materials that the equipment is made of.  The illegal disposal disposal of the equipment equipment made made by the user user will cause the the application of sanctions according to the local l ocal regulations.

(Rev. 7)

2-5

MOVIPLAN 800S

 

TECHNICAL MANUAL Safety aspects  

 

2.4

Symbols used

Symbol

Description Device with type B applied parts  The device contains contains materials materials that at at the end of its lifecycle must be disposed of in recovery centres assigned by the Local Health Units

∼ 

Alternating current  current 

N

Point of connection to neutral conductor

L

Point of connection to single-phase conductor Protection grounding Operation grounding

Attention, consult the accompanyin accompanying g documentation

Attention, do not touch with the hands

Dangerous voltage

Conformity to the CE 93/42 Directive

MOVIPLAN 800S  800S 

2-6

(Rev. 7)

 

TECHNICAL MANUAL Description  

3.

DESCRIPTION

3.1

Identification labels

2 4

1 3

  1 MOVIPLAN 800S characteristics label

3 Potter Bucky SD characteristics label

2 Manual Collimator (Villa model) characteristics label (*)  

4 Collimator screening label   label

(*)   See See dedicated Manual in case of "Ralco" collimator.  (Rev. 7)

3-1

MOVIPLAN 800S

 

TECHNICAL MANUAL Description  

 

3.2

Configuration of the MOVIPLAN 800S  The MOVIPLAN 800S comes  model, with the 800S comes in two versions, the SA SA model, height-adjustable height-adjust able table top, and the SF  model, with a fixed table top. SF model, Both versions are equipped with a 35x43 Potter Bucky, a motorised tube-carrier column and a manual collimator with a timer lamp. These radiological units are particularly suitable for all examinations that do not require fluoroscopy. Grids   Grids •

Standard (Ratio 10, focal length 120 cm, 34 pl/cm) (code 4695102600).



High performance (Ratio 12, focal length 120 cm, 36 pl/cm) and low absorption (code 4695101600).

Accessories   Accessories  The following accessories accessories are are available for all models on request: request: Single leg rest (code 7173142000). • •

Band stretcher with compression band (code 7173129000).



External side cassette carrier (code 7173115000).

MOVIPLAN 800S  800S 

3-2

(Rev. 4)

 

TECHNICAL MANUAL Technical data  

4.

TECHNICAL DATA

General characteristics  characteristics   Type of device

MOVIPLAN 800S models 800S models SF-SA

Manufacturer

Villa Sistemi Medicali S.p.A. 20090 Buccinasco (MI) Italy

 Type of device device and classification classification in accordance accordance with Standard IEC 60601-1

Class I with type B applied parts

 Type of device device and classification classification

Class I - CE 93/42

Degree of protection in accordance with standard IEC 60529

IP00

Operating mode

Continuous

Mechanical characteristics characteristics    Table weight

SF

SA

175 kg

205 kg

 Table height height

790 mm

 Table length with support centred

2180 mm

 Table width with support centred centred

1030 mm

Column stand weight

290 kg

315 kg

Column height

2400 mm

Column width (base)

1070 mm

Column depth (with arm extended)

1400 mm

Electrical characteristics characteristics  

SF

Voltage

SA 230 Vac

Frequency Maximum current

50/60 Hz 2.8 A

4.2 A

Device protection fuse

3AT

Potter protection fuse

0.2 A T

Collimator lamp protection fuse

6.25 A T

Power

645 VA

Line impedance

< 1.0

Voltage drop in load

(Rev. 7)

965 VA

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