Vol 3 - Lube Oil System - Service Instructions KK&K Steam Turbine

Kuhn Kuhnle le Kopp Kopp

Kausch

Servi Servi

instr instruc uctio tio KK&K

Type:

BF 4/80

Governor:

Spee Spee

Ye

2004

of Ma uf ct re

Iden Identi tifi fica cati tion on No.: No.: 8 1 S t at at u s

cont contro ro

14.049.602, Pos.10 09.04

AkUengesellschaft Business Unit TUJ1bines Post Postfa fach ch 1728 1728 D-67 D-6720 20 Fran Franke kenl nlha ha Hel1 Hel1he heim imer er SIr. SIr. D-67 D-6722 22 Fran Franke kent ntha ha

Internet

hltp/lwww.agkkk.de

0 03 03 0

Espe Especi cial ally ly repr reprod oduc uced ed dist distri ribu bute te or made made avai availa labl bl

in othe othe ways ways to thir thir part partie ies. s.

(V)

Ak

uhnl uh nle, e,

ho

op

Kausch

Revision

10 page of

sell"

Akl;.np.

uhnl uh nle, e,

op

I,

It

Contents

Kausch

0.1

Foreword

0.2

Safe Safety ty Inst Instru ruct ctio ions ns

0.3

Cons Cons rvat rvatio io

an

stor stor ge

49514400312

49

1000 1000 06

1.4

th turb turbine ine

De

2.1 2.2 2.3

Emer Emerge genc nc d c

Operating

mech mechan anis is

49512300310

l s

instructions

3.1

Initia Initia commis commissio sionin nin

3.2

EMERGENCY

3.3

Commissioning

07

SHUTDOWN

01

3.4 3.6

3.7

4.049.602

49513500310 1 3

Page

of4

(V)

11

le

Contents

Kausch

16

inte

ce

th turbin

5.1 5.3

Adjustin th emergenc trip linkag

5.4

Assembly lnstrucnon for flang connection

6.1

Note

4951 910033

4951 700031

f4

ollse

Aklienoo,

uh le

op

Contents

Kausch

(0)

Stea

flow diagra

Z-153408

(1)

4049602/1

(4)

Drawings Assy Stea

turbin

404700

4000

Assy Adjustin valv Assy Trip transmitte

40473900000

Assy Piping Part list .S

mt

e1

e r Assy Trip transmitte

e 1

(V (V

Assy Adjustin valv

00 (V

,C

e2

00

(V

Appendix INSTALLATION SPECIFICATION or th surroundin area of stea

4.049.602

turbines

00

Akl;.n~,.,

le

ell,

QI

Contents

Kausch

Accessories

· N P&I D.iagram le 0. 0.

4.049.602

73

00030530085 00030530028

4951 000

Aktienge,ellsch"

Kuhnle, Kopp

0.1

Kausch

Foreword

Th necessar instructions fo th initia commissioning, rb ar containe in thes

Servic Instructions Observatio

repair cost an outages, an improves th reliabilit an life of th turbine.

Safety instruction

for

applicatio

an

the

its

contract documents. Anothe us or us for

applications

-o

rv

and maintenance instructions as well.

orrective maintenanc be carried out

an repair work must

ly

specialist personnel. all

times at

machine operatives.

Accident observed.

an Protection of th Environmen app.licabl

Aklieflge,eii,eh

Kausch

bear ng temperature, ibrati ns .. turbin is brough ba

is imperatlv that

on ine!

Explan tion of ymbols

th life an heal,thof individuals. extrem health hazard including Iife~threatenin injuries. th life an health of individuals.

rr procedures in th use/operatio

of th turbine.

damage to th equipment.

1 0 0 03 2

Page 20f2

eft

Kuhnle

Kopp

.3

Kausch

rvatio

IDurability

I)

rc

torage

the conservation

.[(Standard) it seaworth packingwelded into plastic 2} sheeting normal climat

an

it ou seaworthy packingin I) normalpacking

In

rw

2m

specia industria influence industria atmospher wit 1)

little chemical influcenc

outdoor

months

months

1)

aggressiv climat industria atmospher wit

room

2m

outdoor

6m

medium and considerable chemical influence martim climate, humi an ho climat (tropics),

1)

dr an ho climat (desert)

specialists. 1)

moisture rodent an vermin 2)

us be rene ed be or th

pe ifie

erio

of time have as ed

1m

e~

Kuhnle

op

Kausch

so by'

absolute pressures.

aa

limits

maximum

29,10

kW

-------

kW

1/min

Speed

11min

1/min peed ri

3302,00

minimum

1/min

1/min 3368,00

maximum

1/min

e s minimu

(operating

-------_ ......

bar bar

maximu

(operating

-------

bar bar

Live stea

temperatur minimu

(operating

-------380,00

normal (operating ma imum

4.049.602

(operating

..

_-----

(V)

hnle

Kopp

au

Kausch

ea

pres re

minima

0,00

(limit

minimu

(operating

-

normal (operating maximu ax mu Exhaus

team emperature

re

un

otat

pres ur

ee

um

at

(operating (l

bar bar

0,50

bar

-

bar

1,50

bar

0,00

bar

mi

ra ng

81,00

ev

at or al op ra ng

at

92,20

Note: is

measurin

4.049.602

surfaces perpendicularly.

49511000306 Page of

(V)

Aklie~9.'

c

h

a

Da

I

nd

4049602/1

teamfl

1.3

diagra

in Part

th servic

in tr

ti

Oil data Oil: Fa ur

rd ng oa

ag

F Z G - Test Al8,3/90

Oi fill

se

Oil temperatures:

Normal

installation drawin

during start-up

4.049.602

::.,6

°C °C

>5

Page

of

Kuhnle, Kopp

Kausch

fo Turbin

ac-

Operatio

O,21JS/cm

in on in ou

pe atio

removal ilic

i0

mg/kg

during continuous operatio

0,01

mg/kg

du in

continuous oper ti

0,00

mg/kg

du in

co tinuou

mg/kg

duri

continuous operatio

mg/kg

duri

co tinuou

r r

1,0

Venlilationsscheibe

ST

1,

ST

Ersalzteilcode

Spare pat! cedi>

Ventilating disk

GGG-40 6ucllse BUSH

15

GEWINOESTIFT THREADED PI

45

I..AGEREINSATZ BEARIN

INSERT

GG-20 40421523101

054

40421586101

ST

01 Collectin

1,0

OichtuflQ

37

Cover

GASKET

REINZOLOID 00035190805

058

ooossn4006

ST I,D

CYLINDER HEAD SCRE

8.8

Sleckkerbstift TAPE

6.8 00035360506

40423601014

062

4,0 ST

064

ST

40421586201 066

GROOVE

DOWE

Sechskantscllraube HEXAGONA

8.8

OIL COOLER

ST/CUNll0F

SO

TAL VERZINNT

1,0 GASKET 150X250X

CENTELLEN WS382

00035191101

CYLINDER HEAD SCRE

8.6

070

00035252508

ST

2,0

LOCTITE243

LOCTITE243

VERSCHLUSSSCHRAUBE LOCKING SCREW ST

PI

Teileliste Pa

g8.@II,chcit

Akli8n

Abl d

STUD STUD BOLT BOLT

4-702010-396

Mo S ep ep ar ar a

no

5.6 00035500307

SoilAl'Pagefl()

40470014000

~~o'r.?.{,_.,:~arion

Z·Pos

DaIQ

lCoogrnmmB

Z e i cl cl ln ln u n g( g( e r:r: )

DesignaJjoo

O""'mI

01.09.2004

¢50,0 ¢50,06l6 6l65XB 5XB

PRES PRESSU SURE RE SPRI SPRING NG

STRA STRAIG IGHT HT PI

code

I>y

Kuhnle,

Teileliste Pa st

Kausch

Kopp

Abkor:unge Abkor:ungen n Z -P -P os os ,

M en en g

j. El no

ME

Me ge"" ge""ln lnne nell ll

5T

S titi le le "

.. Lil81'

Da.tllm/Date

AMr9Vialions l Or Or aa- wi wi n

Z.aichm.mgsposilion

Each

o.," o.,""l "li( i( Cede /or ~,nil

G"

quanli/y / y (.ME) (.ME) 01 quanli

P3g a f t J perf code

; ; ; ' ' I I " ? k . o : ' e z aricn riderkeros rostif tif Zyli riderke GROO GROOVE VE

STRA STRAIG IGHT HT PI

6.8

SIGHER SIGHERUN UNGSR GSRING ING FUER FUER BOHRUN BOHRUNGE GE CIRCUP

FEDST

Sicher Sicherung ungssc sschei heibe be VS CIRCUP

FED-ST

214

4,0 ST

216

ST

218

4,0 ST

SENKSCHRAUBE

1,0

VENnLATIONSBLECH

220

ST

lYUNDERSCHRAUBE

CYLI CYLIND NDER ER HEAD HEAD SCRE SCRE

8.8

DIST DISTANC ANC

PIPE PIPE

ST35

COUNT COUNTER ERSUN SUN

4.8

SCREW SCREW

VENT PLATE PLATE

221

ST

NEVER-5EEZ

222

ST

HEXAG HEXAGONA ONA

BOLT BOLT

.. 40421586303

40471013609 226

00035350020

1,0

Dichlung Dichlung 121781285X 121781285X1,5 1,5 GASKET It 1781285XI,5 GRAPHIT

1,0 ST

TURB TURBIN INEN ENGE GE

12,0

TURBIN TURBIN

ON 8012 801200 00 PN100/16

CASING CASING

GS·17GRMQ55

SECH SECHSK SKAN ANTS TSCH CHRA RAUB UB HEXA HEXAGO GONA NA

21 CRMOV CRMOV57V 57V

41401663110

Printed by

D r . a . . ing(s)

40470014000

BF4/ BF4/80 80 4.04 ....

no

Kilog,,,mm.

;;;;:ei ;;;;:eier er

UW

~ e ; ,j,j e

01.09.2004

/ re re m

231

ST

238

ST

BO

Steckkerbslifi

APER APE R GRQQ GRQQVi Vi

6.8

REVERS REVERSIN IN

DOWE DOWE

CHAMB CHAMBER ER

GGG·S GGG·SIMO IMO SPEZIA SPEZIA

M12X M12X45 45 Edel Edelst stah ah

PI

Teileliste

h"fl

Kuhn",

A~Kurzuogen Z · Po Po . M en en j

ME

Kausch

Kopp

iO E ln ln h

M"nQono

il'lh&it

Ue Lin >ng( g(O" O"

BF4/80 4.047.. ..

Ma1fmalnl"Jrnmer

4049602 l!.IatenalnIJITI'I'Ie'

Desiynali(Jll'

Turbine

von:

1;0 ST

1,0

NU

MIT DEHNSC DEHNSCHA HAFT FT

NF PROD PRODUK UKTK TKLA LASS SS

VERSCHLUSS-SCHRAUBE LOCKI LOCKING NG SCREW SCREW

ST

Flachdic Flachdichtun htun

SEAUNGRING

ST30

Form .Akammprofil .Akammprofiliert iert

T3

n..

Teileliste Pa st

Kausch

Kopp

AbI

AtW",via!lOllS

Z e o: hn "" 9" po si 1i O n

PIPING FO

PRESSURE GAUG

ASSY PIPING

SONOERAUSFUEHAUNG PASSFEDE

PARALLEL KEYS

C45+C(C45K)

AG

Abkul'2Ungen

Teileliste

Z-PO$

;;;;Menge je Einheill

St""~1

L:. Liter

Litre

Madlin .. no

Materialnummer

Par no.

00065550254

00010601000

40421573001

Page no

lim

e ;c hn ,, "g (e n

G e

""",",n

4049602/10

"fig

Dalum/Da,.

01.09.2004

D rawing /I'em

Zeic!mung,sposil;"n

e ng . • je Einhei1/ Oual1l! 1ypcr uni ME

ST

L~

Meng""&i.nh~~ S I l (: ~

le

CtxJa tor

Each Mo

UtrtJ

separate

Auft,a\ls-Nr.l

Abb,_"on.

A b lo )f Z J "I lo n

z·p,,"

.il.riste

S~rale

unj,

01 quantity

(ME)

"0

13

paflS list

G.drv