Vögele MT 1182 en Complete
Short Description
Vögele MT 1182 en Complete...
Description
Machine Technology Training SUPER 1600-2 / 1800-2 Contents 1.0
General Information
3.0
Measured Values
1.1
Type designations
3.1
Electrical measured values
1.2
Main differences between V-Tronic and ErgoPlus
3.2
Electrical measured values
3.3
Hydraulic measured values
4.0
Machine Components, Hydraulic System
4.1
Arrangement of hydraulic pumps
1.3
Pave widths
1.4
Performance data
2.0
Machine Operation
4.2
Hydraulic pump, traction drive
2.1
Main control desk
4.3
Hydraulic motor, traction drive
2.2
Operating elements left-hand module
4.4
Hydraulic pump for conveyors
2.3
Operating elements middle module
4.5
Hydraulic motor for conveyors
2.4
Operating elements right-hand module
4.6 – 4.7
Valve block ST 2 / Levelling / Brake / Screed lock
4.8 – 4.9
Valve block ST 1 / Hydraulic ram functions
2.5
Operating elements display module
2.6 – 2.14
Pages on the display module
2.15 – 2.17
Operation of the lateral operator's console
2.18
Sensor symbols ErgoPlus
2.19
Sensor calibration
2.20
Brightness and contrast
2.21
Sensitivity of the NIVELTRONIC Plus
4.16
Valve block ST 6 / Pressure booster, high compaction TP2
2.22
Tamper – Vibrators – Pressure bars
4.17
Valve block ST 7 / Pressure booster, Hydraulic ram functions, Screed
4.18
Hydraulic filter
4.19
Leakage oil filter F1
4.20
Intake / return filter F2
4.21
Central lubrication
2.23
Screed assist / Balance / Floating position OFF
2.24
Measured values / Auger height / Auger sensors
2.25
Conveyors
4.10
Valve block ST 3 / Screed assist
4.11
Release brake – enable freewheeling
4.12
Hand pump Q 20 / Release brake
4.13 – 4.14
Valve block ST 4/5 / Tamper – Vibrators
4.15
Valve block ST 6/7 / High compaction TP2 Pressure booster Hydraulic ram functions, Screed
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 Contents 5.0
Machine Components, Electrical System
7.0
Perkins Diesel Engine
5.1
Components in the terminal box
7.1 – 7.2
System summary 1106 D / 1104 D
5.2
B3 module
7.3 – 7.4
High-pressure fuel system 1106 D / 1104 D
5.3
Fuse assignment / Rated amperage
7.5 – 7.6
Components, Perkins diesel engine 1106 D
5.4
B2 CAN bus module / Murr relay / Terminal block 2X4
7.7 – 7.9
Sensors, Perkins diesel engine 1106 D
5.5
B2 CAN bus module
7.10 – 7.11
Components, Perkins diesel engine 1104 D
5.6
Bosch relay 24 V / 20 A
7.12 – 7.14
Sensors, Perkins diesel engine 1104 D
5.7
CAN nodes 1 to 4
5.8
Socket outlets on the terminal box
8.0
Jump Starting / Electric Arc Welding
5.9
Speed sensors, hydraulic travel drive
8.1
Jump starting / Assisted starting
5.10
Interface ports on the control desk
8.2
Electric arc welding
5.11
Control box for screed heating
5.12
Socket outlets on control box for screed heating
9.0
Maintenance Schedule
5.13
CAN node 5, control box for screed heating
9.1
Maintenance schedule
5.14
Isolation monitoring
5.15
Voltage regulator
10.
Annexes
5.16
Diagnostic function, screed heating
10.1
MAD Machine data
5.17
Three-phase AC generator, screed heating
10.2
HFP Hydraulic function plan
10.3
ESP Electrical function plan
6.0
Control Technology / CAN Bus System
10.4
Bolt-on auger extensions
6.1
Machine bus CAN 0
6.2
Screed bus and engine electronics CAN 1
6.3
Function assignment, controllers 2 and 3
6.4
Function assignment CAN nodes 1 – 5
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 1.0 General Information 1.1 Type Designations
SUPER 1600-2 /1800-2 ErgoPlus series launched in September 2006. Type designation 11.82 followed by the serial number e.g. 11.82 0015. •
Follows the preceding models SUPER 1600-1 / 1800-1 V-Tronic Type designation 07.82 ( 07.82 0001 to 07.82 0732 )
•
And the models SUPER 1600-1 / 1800-1 ErgoPlus Type designation 09.82 ( 09.82 0001 to 09.82 0247 )
SUPER 1600-1 / 1800-1
SUPER 1600-2 / 1800-2
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 1.0 General Information 1.2 Main Differences between V-Tronic and Ergo Plus
V-Tronic Control Desk and Lateral Consoles
Ergo Plus Operator’s Console and Screwmen’s Consoles
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 1.0 General Information 1.3 Main Differences between V-Tronic and Ergo Plus
• Fully integrated NIVELTRONIC Plus
• New engine bonnet and side panelling
• Controller 1 in the control desk = no Digsy Compact
• Operator's platform with glass-fibre reinforced hardtop and sunshades
• Only two Digsy Compacts ( Controllers 2 and 3 )
• Socket outlets below the operator's platform
• 5 CAN nodes altogether • New Perkins Common Rail engines complying with COM 3a • Maximum pave width extended
• 230 V working lights (option) deleted • Working lights integrated into the hardtop
• Folding canopy, hydraulically operated via hand pump
• 2 at the front, 2 at the back, 2 at the sides ( Halogen lamps as standard )
• Exhaust silencer tailpipe is folded down with the roof
• Option: 2 Halogen lamps at the front / 4 Xenon lamps at the back / sides
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 1.0 General Information 1.4 Main Differences between V-Tronic and Ergo Plus
SUPER 1800-1
SUPER 1800-2
SUPER 1600-1
SUPER 1600-2
Transport width:
2.55 m
2.55 m
2.55 m
2.55 m
Gross weight:
18.2 t ( AB500TV-2 )
19.3 t (AB500-2TV)
17.8 t ( AB500-2TV )
18.4 t (AB500-2TV)
Maximum pave width:
9.0 m
10.0 m
8.0 m
8.0 m
Laydown rate:
700 t/h
700 t/h
600 t/h
600 t/h
Perkins engine:
1106C E60TA
1106D E60TA
1104C E44TA
1104D E44TA
Engine output:
127 kW @ 2,000 rpm
130 kW @ 2,000 rpm
96 kW @ 2,000 rpm
100 kW @ 2,000 rpm
ECO Mode:
125 kW @ 1,800 rpm
125 kW @ 1,800 rpm
90 kW @ 1,800 rpm
95 kW @ 1,800 rpm
Operation:
V-Tronic
ErgoPlus
V-Tronic
ErgoPlus
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2
2.0
Machine Operation
2.1
Main operating console
2.2
Operating elements, left-hand module
2.3
Operating elements, middle module
2.4
Operating elements, right-hand module
2.5
Operating elements, display module
2.6 – 2.14 Pages on the display module 2.15 – 2.17
Operation of the lateral operator's console
2.18
Sensor symbols Ergo Plus
2.19
Sensor calibration
2.20
Brightness and contrast
2.21
Sensitivity of NIVELTRONIC Plus
2.22
Tamper – Vibrators – Pressure bars
2.23
Screed Assist / Balance / Screed Float OFF
2.24
Measured values / Auger height / Auger sensors
2.25
Conveyors
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.1 Operating Elements, Main Operating Console Module 4 Display Module 1 Material Handling Driving Engine Mode Selection
Module 3 Engine Steering Material Hopper Module 2 Screed Functions
Part No.: 2034615
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.2 Operating Elements, Left-Hand Module Height adjustment, Augers
Heating-up / Cleaning function
Reversing crawler tracks
Reversing conveyor movement Emergency OFF Potentiometer for pave speed control
Conveyors, Automatic Mode
Automatic Filling of auger tunnel
Change Modes Neutral Travel Mode Positioning Mode Pave Mode
Joystick for Traction: Forward/Reverse Manual Override: right conveyor Left auger, Automatic Mode
Manual Override: right auger
Part No.: 2052117
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.3 Operating Elements, Centre Module Hydraulic Screed Lock (OPTION)
Height Adjustment: Screed Tow Point Rams (right)
Height Adjustment, Screed Tow Point Rams (left)
Screed Assist On / Off (OPTION) Screed Heating On / Off
Extend / Retract Screed (right) Extend / Retract Screed (left) Lift / Lower Screed
Part No.: 2027788
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.4 Operating Elements, Right-Hand Module Steering Angle Windscreen Wiper (OPTION)
Working Light 24 V (OPTION)
Hazard Warning Light
Engine START/STOP Hopper Side (right)
Speed Control, Engine
Hopper Side (+ Hopper Front OPTION)
Horn Joystick for Steering Hopper Side (left)
Part No.: 2027784
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.5 Operating Elements, Display Module
• Multifunction Display • with 12 Softkeys • plus Enter and Escape + Scroll Up / Down
Part No.: 2027789 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.6 Pages on the Display Start page
Start page ↑ or ↓
Page 1 Display: • Driving speed ( in m/min or km/h ) • Mix level, right/left conveyor • Optional Automated Steering Control: steering differential • Position of tow point rams left/right
Page 2 Display: • Driving speed ( in m/min or km/h ) • Mix level, right/left conveyor • Optional Automated Steering Control: steering differential •Position of tow point rams left/right
Left-hand Menu: • F1 Screed settings • F3 Feed rate, conveyors • F5 Reverse augers
Left-hand Menu: • F1 Select speed control for engine, Automatic / Manual
Right-hand Menu: • F2 Set-up: Tamper • F4 Set-up: Vibrators • F6 Set-up: Pressure bar • F8 Optional Automated Steering Control Bottom Menu: • M1 Faults and warnings • M4 Machine data
• F3 Set-up: Screed Heating • F7 Service menu Right-hand Menu: • F8 Brightness / contrast setting
Button M1 from all pages
1
2
3
4
5
6
7
8
9
10
Page 0.1 Error Messages: First Row from Left to Right 1. Monitoring fouling of diesel filter ( Racor filter ) 2. Monitoring fuel level ( level > 15% ) 3. Monitoring alternator D+ 4. Monitoring coolant level ( level > minimum ) 5. Coolant temperature ( Perkins > 110 °C ) 6. Monitoring engine oil pressure ( for: Minimum, < 0.5 bar, Maximum > 8 bar ) 7. Intake / return filter 1 ( when pressure exceeds 1.8 bar ) 8. Leakage oil filter 2 ( when pressure > 2.5 bar ) 9. Monitoring Emergency OFF (when circuit is not ok ) 10. Monitoring grease lubrication system (when level < Minimum ) optional
Bottom Menu: • M1 Faults and warnings • M4 Machine data
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.7 Pages on the Display Button M4 from all pages
Start page > F1
Start page > F8 1
1 2
5
2
3
3
4
4 6
5
Page 0.4 Machine Data 1. Odometer Counts the distance travelled. Can be zeroed by pressing F2. Only counts the distance covered in Pave Mode! 2. Fuel tank capacity in litres 3. Operating hours 4. Engine speed 5. Engine oil pressure in bar 6. Engine temperature in degrees Celsius
Page 1.1 Set-up: Screed 1. Screed lock Activate screed lock with button F2 2. Deactivate Screed Float The screed floating function can be deactivated by pressing and holding button F4 (only until the button is released). 3. Setting Screed Assist Pressure (0 – 40 bar) The function must be activated via button F6. The arrow keys for adjustment are active as soon as the green LED in the middle lights up and the cursor flashes in front of the percentage. (Screed Assist is switched on via the switch in the centre panel of the main operating console.) 4. Adjustment of Screed Assist Pressure on left/right (Adjustment of Balance). The function must be activated via button F8. The arrow keys for adjustment are active as soon as the green LED in the middle lights up and the cursor flashes in front of the percentage. 5. Automatic Lifting of Auger together with Screed. Activated via button F3.
Page 1.7 Automated Steering Control (Option) Automated Steering Control can be switched on and off via button F2. The position of the steering sensor is shown between F5 and F6. Button F8 is used to choose between mechanical and sonic sensor for steering. The sensor for steering can be zeroed via button F7 when a sonic sensor is selected. The distance between sonic sensor and reference should be approx. 35 cm.
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.8 Pages on the Display Start page > F2
Start page > F4
Start page > F6
1
1
1
1
1
1
2
2 3
3
Page 1.2 Set-up: Tamper
Page 1.4 Set-up: Vibrators
1. Select Manual or Automatic The tamper function can be selected via buttons F2 and F4. No selection = tamper off. F2 activated = tamper running in manual mode (independently of joystick for traction). F4 activated = tamper running in automatic mode (depending on joystick for traction). 2. Tamper Speed Adjustment Can be adjusted from 0% to 100% (0 – 1800 rpm) The function must be activated via button F6. The arrow keys for adjustment are active as soon as the green LED in the middle lights up and the cursor flashes in front of the percentage. Important! The tamper will not stop if the speed is set to 0% and manual or automatic mode is selected. Instead, it continues to run at a preset speed. Buttons F2 and F4 must be used to switch off the tamper. 3. Tamper Speed Display (Option) This function is only active if the sensor for rpm has been installed in the screed.
1. Select Manual or Automatic The vibratory function can be selected via buttons F2 and F4. No selection = vibrators off. F2 activated = vibrators running in manual mode (independently of joystick for traction) F4 activated = vibrators running in automatic mode (depending on joystick for traction) 2. Vibrator Speed Adjustment Can be adjusted from 0% to 100 % (0 – 3600 rpm) The function must be activated via button F6. The arrow keys for adjustment are active as soon as the green LED in the middle lights up and the cursor flashes in front of the percentage. Important! Vibrators will not stop if the speed is set to 0% and manual or automatic mode is selected. Instead, it continues to run at a preset speed. Buttons F2 and F4 must be used to switch off vibrators. 3. Vibrator Speed Display (Option) This function is only active if the sensor for rpm is installed in the screed.
Page 1.6 Set-up: Pressure Bar(s) 1. Select Manual or Automatic The pressure bar function can be selected via buttons F2 and F4. No selection = Pressure bar(s) off F2 activated = Pressure bar(s) running in manual mode (independently of the joystick for traction) F4 activated = Pressure bar(s) running in automatic mode (depending on joystick for traction) Adjustment of frequency – pressure set via the adjusting unit on the screed, as on all machines. The pressure of the pressure bars is also indicated on the pressure gauges on the screed.
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.9 Pages on the Display Start page > ↑ or ↓ > F3
Start page > F5
Start page > F3
Page 2.3 Set-up: Screed Heating
Page 1.5 Reversing Auger Rotation
Page 1.3 Control of Conveyors
1. Screed Heating in Alternating Mode
The two augers can be reversed independently of one another. This function cannot be activated permanently.
The setting of the percentage can be activated via the buttons F5 and F4; the arrow keys are used to change the value. The arrow keys are active when the green LEDs light up and the cursor flashes in front of the percentage. The feed rate can be adjusted between 0 and 100%.
Select via button F2. When Alternating Mode is activated, the screed permanently heats both sides of the screed as long as the joystick for traction is set to neutral. When the joystick for traction is actuated in Pave Mode, the left and right sides are heated alternately at 30 second intervals. Extra heating rods are switched off (AB 500 / 600) Both sides of the screed are heated permanently when this function is deactivated. 2. Temperature Control for Screed Heating (Option) Activated via button F4. The maximum desired temperature is set via F6 and the arrow keys. The function must be activated via button F6. The arrow keys for adjustment are active as soon as the green LED in the middle lights up and the cursor flashes in front of the temperature value. The actual screed temperature is shown at the bottom. This function requires a temperature sensor on the basic screed’s sole plate, left or right, depending on screed type.
Buttons F3 for the left auger and F5 for the right auger must be pressed and held. The augers are only running in reverse direction (mix delivery to the inside of the machine) as long as the buttons are pressed.
1. Conveyors Running in Automatic Mode The ramp of the mechanical sensor and the response time are adjusted electronically. As a result, the head of mix in front of the screed is increased or decreased. However, if the mechanical sensor is off, the conveyors will continue running at the set value as long as the joystick for traction is actuated. 2. Conveyors Running in Manual Mode The conveyors run at 100% (maximum speed) when the "Manual" switch is actuated.
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.10 Pages on the Display Start page > ↑ or ↓ > F7
Start page > ↑ or ↓ > F7 > F1
Start page > ↑ or ↓ > F7 > F1 > 4X↑
Page 2.7 Service Area
Page 2.1.1 Matrix
Page 2.1.11 Info CAN
Display:
The main operating console is represented graphically here. When one of the switches on the console is actuated, the empty circle (switch) turns black to indicate the function of the switch.
The status of the CAN users is indicated here. In this way, the operator can see whether the user is working or logged on to the system.
• Currently installed software version.
Actuated buttons are shown as a black box and actuated latching switches with a cross in the middle. Values between 0 and 100 (digits) appear with the boxes for joystick (traction), joystick (steering) and potentiometer for speed control. The value depends on the potentiometer position. For example: position “joystick for traction": Neutral = 50 Forwards = 100 Reverse = 0
Controller 1 Controller 2 Controller 3 Power PC CAN Node 1 CAN Node 2 CAN Node 3 CAN Node 4 CAN Node 5 ASS left ASS right
Correct function of all switches can be checked in this way.
Meanings of 0 and 1:
The controller series, software version and firmware version are also displayed.
1 = CAN user is operational 0 = CAN user not detected
Left-hand Menu • F1 Matrix / display info pages • F5 Service area (protected by password ) • F7 Service error messages Right-hand Menu • • • •
F2 Extended conveyor settings F4 Extended auger settings F6 Traction drive, Manual Mode F8 Set date / time / language
Node ID: 1 Node ID: 2 Node ID: 3 Node ID: 6 Node ID: 30 Node ID: 31 Node ID: 29 Node ID: 28 Node ID: 9 Node ID: 18 Node ID: 12
Bottom Menu M1 Error messages
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.11 Pages on the Display Start page > ↑ or ↓ > F7 > F6
Start page > ↑ or ↓ > F7 > F8
Start page > ↑ or ↓ > F8
Page 2.7.6 Traction Drive, Manual / Automatic Mode:
Page 2.7.8 Setting Language / Time / Date:
Page 2.8 Setting Screen Contrast and Brightness
The pave speed is reduced to 1.5 m/min if one or both sensors should fail.
F2 Selection of language: The function is activated by pressing the F2 button. The cursor flashes and the green LEDs in the arrow keys light up to show they are active. The language is set by pressing the button.
Setting Contrast:
However, the sensor system can also be suppressed in order to complete a job, for instance. The paver will then continue operating at reduced speed, but without control! This means that the operator may have to make “steering corrections“. Automatic or manual mode can be selected by pressing button F2. Error message:
F5 Setting Time: The function is activated by pressing the F5 button. Two bars now appear in the hour display and the LED in the arrow keys lights up green. The time is adjusted by pressing the arrow keys. When the hour has been changed, press Enter and the bars move on to the minute display. After adjusting the minutes, press Enter again and the bars move on to the seconds, which can then also be adjusted.
"Traction drive: Manual Mode active"
The F2 button must be pressed first in order to set the contrast. The cursor then flashes in front of the set value and the LED in the middle lights up green. The arrow keys for adjusting the value are now active and the screen contrast can be set as required. Setting Brightness: The F4 button must be pressed first in order to set the brightness. The cursor then flashes in front of the set value and the LED in the middle lights up green. The arrow keys for adjusting the value are now active and the screen brightness can be set as required.
F7 Setting Date: The procedure is the same as for setting the time, except that the year is set first, then the month and finally the day. Important: This setting can only be made when the diesel engine is stopped.
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.12 Pages on the Display Start page > ↑ or ↓ > F7 > F2
Page 2.7.2 SetSet-up: Conveyor functions Conveyors in Automatic Mode The ramp of the mechanical sensor and the response time are adjusted electronically. As a result: The head of mix in front of the screed is increased or decreased (sensor switches off sooner or later). However, if the mechanical sensor is switched off, the conveyor will continue to run at the set value (in this case 100% on both sides) as long as the joystick for traction is actuated. Conveyors in Manual Mode The conveyors run at the set speed (in percent) when the "Manual Mode" function is actuated.
Page 2.7.2 SetSet-Up: Extended Conveyor Functions Buttons F1 and F2 Each side can be operated in Manual Mode independently of the joystick for traction. The conveyor then runs at the speed set via the buttons F5 and F6. Buttons F5 and F6 The feed rate, and in Manual Mode also the speed, can be set here. The function is activated by pressing button F5 or F6. A flashing cursor appears beside the selected position. The LED in the arrow keys lights up green and the arrow keys can be used to change the setting. Buttons F7 and F8 Emergency function! Deactivates the mechanical sensors. When the mechanical sensors are deactivated and Manual Mode is OFF, buttons F1 and F2, automatic mode ON, the conveyor runs at the speed set via buttons F5 and F6 when the joystick for traction is set to forward travel. The conveyors stop when the joystick is set to neutral.
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.13 Pages on the Display
Start page > ↑ or ↓ > F7 > F4
Page 2.7.4 SetSet-up: Extended Auger Functions
Page 2.7.4 SetSet-up: Extended Auger Functions
Buttons F1 and F2 Each side can be operated in Manual Mode independently of the joystick for traction. The auger then runs at the speed set via the buttons F5 and F6
Buttons F7 and F8 Emergency function! Deactivates the auger sensors. When the auger sensors are deactivated and Manual Mode is OFF, buttons F1 and F2, Automatic Mode ON, the auger runs at the speed set via buttons F5 and F6 when the joystick for traction is set to forward travel. The augers stop when the joystick is set to neutral.
Buttons F3 and F4 The augers are permanently reversed at the preset speed. Buttons F5 and F6 The feed rate, and in Manual Mode also the speed, can be set here. The function is activated b pressing button F5 or F6. A flashing cursor appears beside the selected position. The LED in the arrow keys lights up green and the arrow keys can be used to change the setting.
Augers in Automatic Mode In Automatic Mode, the auger speed is controlled by the auger sensor. This control is proportional. However, if the auger sensor is switched off, the auger will continue to run at the set value (in this case 100% on both sides) as long the as the joystick is actuated. Augers in Manual Mode The auger runs at the set speed (in percent) when the "Manual Mode" switch is actuated.
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.14 Pages on the Display Start page > ↑ or ↓ > F1 Start page > ↑ or ↓ > F7 > F7
Page 2.7.7.1 Error Messages
Page 2.1 Automatic Speed Control
This page must be called up, as it does not appear automatically when a fault occurs.
Automatic speed control is selected via button F2.
Active faults are indicated by a black CAUTION symbol preceding the error message. The CAUTION symbol is crossed out when the fault is inactive.
When this function is active, the engine speed changes from idle (approx. 960 rpm) to the preset speed (ECO/MAX) as soon as the joystick for traction is actuated.
Error codes and possible causes can be viewed by clicking the heading. If the fault is no longer active, the message can be confirmed and deleted with the Enter button. The Enter button must be pressed for this purpose. A flashing cursor then appears at the top and can be moved to the required position with the aid of the arrow keys. The error message is deleted from the display memory by pressing Enter again. All error messages generated on the machine are saved in the host computer, where they can be read out at any time.
When the joystick set to neutral, the display for speed control flashes orange until the joystick is actuated. The engine speed must be defined manually if this function is not activated. Important ! The function "increase speed to approx. 1200 rpm when switching on screed heating" is totally separated from this function.
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.15 Operation of the Lateral Console
LED cross Tow point rams, left
LED cross Tow point rams, right
NIVELTRONIC Plus left ON / OFF
NIVELTRONIC Plus right ON / OFF
Changeover Machine settings / NIVELTRONIC Plus
Sensor calibration, left
Sensor selection, left
Sensor calibration, right
Sensor selection, right
Parameter settings NIVELTRONIC Plus
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.16 Operation of the Lateral Console
Sensitivity of left side 0 = Very slow 5 = Standard 9 = Very fast
Position of tow point rams, right
Set value for right side
Selected sensor type, left
Actual value for right side
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.17 Operation of the Lateral Console Augers automatic mode ON / OFF
Conveyor automatic mode ON / OFF
Reverse augers Caution: Automatic mode is deactivated Conveyor override Auger overregulation
Floating of the screed for setting-up before paving starts
Horn
NIVELTRONIC Plus active Increase left-hand setpoint
NIVELTRONIC Plus active Increase right-hand setpoint
NIVELTRONIC Plus inactive Lift left-hand tow point ram
NIVELTRONIC Plus inactive Lift right-hand tow point ram
NIVELTRONIC Plus active Decrease right-hand setpoint
NIVELTRONIC Plus active Decrease left-hand setpoint NIVELTRONIC Plus inactive Lower left-hand tow point ram
Pave width control
NIVELTRONIC Plus inactive Lower right-hand tow point ram
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.18 Sensor Symbols NIVELTRONIC Plus Connection to Lateral Console
Sensor Type
Machine Connection
No sensor connected
Socket for auger sensor
Mechanical grade sensor
Not possible
Mechanical grade sensor scanning the ground
Not possible
Mechanical grade sensor scanning a reference line
Socket for sensor
Machine connection
Not possible
Slope sensor Slope to the right Slope sensor Slope to the left Sonic grade sensor scanning the ground
Not possible
Sonic grade sensor scanning a reference line
Not possible
NAVITRONIC Plus
Not possible
Machine connection (slope sensor) below the operator's platform
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.19 Operation of the Lateral Console / Sensor Calibration
Start Page NIVELTRONIC Plus
Page for Parameter Settings
Page for Sensor Calibration
Press button F3 to display the
Press button F2 to display the
Press buttons F1 / F2/ F3 / F4
page for parameter settings
page for Sensor calibration
to adjust the displayed actual value
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.20 Operation of the Lateral Console / Brightness and Contrast
Start Page NIVELTRONIC Plus
Page for Parameter Settings
Page for Brightness / Contrast
Press button F3 to display the
Press button F5 to display the
The display brightness can be
page for parameter settings
page for Brightness / Contrast
adjusted by pressing buttons F1 / F2. The display contrast is set by pressing buttons F4 / F5.
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.21 Operation of the Lateral Console / Sensitivity
Start Page NIVELTRONIC Plus
Page for Parameter Settings
Page for Sensitivity
Press button F3 to display the
Press button F4 to display the
The sensitivity of the left-hand
page for parameter settings
page for the sensitivity
sensors can be adjusted by pressing the buttons F1 / F2. The sensitivity of the right-hand Sensors is adjusted by pressing the buttons F4 / F5. Standard setting = 5 Very slow sensitivity = 0 Very fast sensitivity = 9
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.22 Operation of the Lateral Console / Tamper / Vibrators / Pressure Bars
Tamper Settings
Vibrator Settings
Pressure Bar Settings
Display:
Display:
•Speed selection in %
•Speed selection in %
•Actual speed of the tamper shaft
•Actual speed of the vibrator shaft
(optional)
(optional)
The pressure of the respective pressure
F3 Select Manual / Automatic / OFF
F3 Select Manual / Automatic / OFF
bars must be set manually on the screed.
F2 Reduce tamper speed
F2 Reduce vibrator speed
F4 Increase tamper speed
F4 Increase vibrator speed
F3 Select Manual / Automatic / OFF
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.23 Operation of the Lateral Console / Screed Assist / Balance / Screed Float OFF
Screed Assist (optional)
Screed Assist Balance (optional)
Screed Not Floating
Pressure Setting
Balance Control
Display:
Display:
The function is only maintained momentarily
•Preset screed assist pressure in %
•+/- 50 % screed assist pressure
Floating of the screed is deactivated and the screed held in position as long as
0 % = 0 bar / 100 % = 40 bar F3 Reset balance to 0% F3 Select Automatic / OFF
F2 Assist left-hand side more strongly
F2 Reduce the screed assist pressure
F4 Assist right-hand side more strongly
button F3 is actuated
F4 Increase the screed assist pressure
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.24 Operation of the Lateral Console / Measured Values / Auger Height / Auger Sensors
Machine Data Display: • Screed plate temperature • Pave speed
Hydraulic Auger Height Adjustment (Optional) F2 Lower auger F4 Lift auger
Auger Display: Auger speed selection in % with auger sensor deactivated F2 Decrease auger speed F3 Auger sensor On / Off F4 Increase auger speed
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.23 Operation of the Lateral Console / Conveyors
Conveyor Display: Preset conveyor feed rate. Changing this setting displaces the switch-off point of the conveyor sensor. F2 Reduce conveyor feed rate F4 Increase conveyor feed rate
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2
3.0
Measured Values
3.1
Measured electrical values
3.2
Measured electrical values
3.3
Measured hydraulic values
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 3.0 Measured Values 3.1 Measured Electrical Values Rpm sensors, traction drive: Supply voltage 24 VDC Signal voltage 6.4 VAC +/- 0.5
Setpoint encoder, control desk: Feed potentiometer: Supply voltage 8 VDC
Series resistance 5 kΩ At 1 m/min, signal approx. 36 +/-10 Hz
Speeds: Pave mode 24 m/min
Left-hand stop
5.6 VDC
Right-hand stop 2.3 VDC Only channel 1 is evaluated
Positioning mode 16 m/min Travel mode 4.5 km/h
Conveyors: Conveyor sensor 1 – 5 VDC (min. and max. values must be learned in the protected area)
Control current for pump actuation approx. 180 – 600 mA (min. and max. values must be learned in the protected area) Gearbox output speed at full throttle 58 +/-3 rpm
Augers: Auger sensor 1.5 – 6.5 VDC Control current for pump actuation approx.180 – 600 mA
Joystick for traction:
Analog channel
CAN BUS channel
Supply voltage 8 VDC
Internal desk supply voltage
Front stop 1.1 VDC
Front stop approx. 98 digits
Neutral 3.9 VDC
Neutral approx. 52 digits
Rear stop 6.8 VDC
Rear stop approx. 4 digits
Joystick for steering:
Analog channel
CAN BUS channel
Supply voltage 8 VDC
Internal desk supply voltage
Left-hand stop 1.1 VDC
Left-hand stop 97 digits
Middle 3.9 VDC
Middle 52 digits
Right-hand stop 6.8 VDC
Right-hand stop 3 digits
(min. and max. values must be learned in the protected area)
SUPER 1600-2 speed at full throttle 83 +/-4 rpm SUPER 1800-2 speed at full throttle 83 +/-4 rpm
All setpoint encoders in the control desk have two potentiometers. Both potentiometer signals are used to evaluate the current position of the setpoint encoders. All potentiometers must be calibrated and synchronized under "Parameters“ in the protected area.
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 3.0 Measured Values 3.2 Measured Electrical Values Tamper Control current for valve actuation approx. 480 – 620 mA
Electric screed heating: 3-phase AC generator:
Minimum and maximum speeds must be learned in
Generator type must be set in the protected area!
the protected area!
Voltage between live phases 400 +/-12 VAC
Minimum speed 450 rpm
Voltage between live phases and neutral conductor 230 +/-7 VAC
Maximum speed 1750 +/- 50 rpm
Screed heating is switched off for 4 seconds when engine rpm changes.
Vibrators: Control current for valve actuation approx. 480 – 620 mA Minimum and maximum speeds must be learned in the protected area! Minimum speed approx. 800 rpm Maximum speed 3000 +/- 50 rpm
Screed assist: Control current for valve actuation approx. 200 – 800 mA
Load shedding takes place after 2 seconds at a straining speed of more than 100 rpm. Screed heating is switched on again after 20 seconds. Resistance KTY at 20 °C = 1809 Ω Forced cycling at 165 °C Emergency cut-out at 180 °C To reset screed heating, let the generator cool, then switch on again ! Setting of ISO monitor 20 kΩ Screed plate temperature sensor PT 100 at 20 °C 100 Ω Setting of motor protection switch 17 A
Pressure adjustable from 0 – 40 bar Important: Minimum current remains active even when Screed assist function is deactivated.
Measured screed values: Tamper speed 15 pulses per revolution Max. 1750 rpm = 437.5 Hz Vibrator speed 15 pulses per revolution Max. 3000 rpm = 750 Hz Screed plate temperature sensor PT 100 at 20 °C 100 Ω
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 3.0 Measured Values 3.3 Hydraulic Measured Values Parking brake:
Traction drive: Supply Control pressure High pressure Maximum pressure control Delivery valve Back pressure valve Pump swivel range Motor swivel range
19 +3 bar 2 – 13 bar 420 bar 395 bar 14 bar 3 bar 2 – 8 bar 7 – 13 bar
Hydraulic screed lock (optional): Locking / unlocking pressure 40 bar (Valve coil for locking or unlocking is energized continuously)
Hydraulic rams:
Augers: Feed pressure High pressure Pressure limitation
Spring-loaded disk brakes Working pressure 40 bar The parking brake is applied automatically when the joystick for traction is in "Neutral" position.
Raise hopper sides Lower hopper sides Raise hopper front Lower hopper front Lift screed Lower / lock screed Hydraulic auger height adjustment Raise auger Lower auger
25 bar 255 bar 225 bar
Conveyors: Feed pressure High pressure Pressure limitation
25 bar 255 bar 225 bar
180 bar 15 bar 180 bar 15 bar 180 bar 30 bar ( optional ) 180 bar 80 bar
Hydraulic screed assist (optional): Levelling: Levelling pressure
Screed assist pressure max. 80 bar
( Each tow point ram has 3 l/min hydraulic oil available. The levelling pressure is adjusted in accordance with the force applied, but not more than 80 bar ! )
40 bar
Vibrators / Pressure bar 1: Pressure limitation (paver)
230 +/- 15 bar
Pressure limitation (paver)
230 +/- 15 bar
Tamper: High compaction (optional): Maximum pressure rotary valve
180 bar
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2
4.0
Machine Components, Hydraulic System
4.1
Arrangement of hydraulic pumps
4.2
Hydraulic pump, traction drive
4.3
Hydraulic motor, traction drive
4.4
Hydraulic pump for conveyors
4.5
Hydraulic motor for conveyors
4.6 – 4.7
Valve block ST 2 / Levelling / Brake / Screed lock
4.8 – 4.9
Valve block ST 2 / Hydraulic ram functions
4.10
Valve block ST 3 / Screed assist
4.11
Release brake – enable freewheeling
4.12
Hand pump Q 20 / Release brake
4.13 – 4.14
Valve block ST 4/5 Tamper – Vibrators
4.15
Valve block ST 6/7 High compaction TP2 Pressure booster, Hydraulic ram functions, Screed
4.16
Valve block ST 6 / Pressure booster, high compaction TP2
4.17
Valve block ST 7 Pressure booster, Hydraulic ram functions, Screed
4.18
Hydraulic filter
4.19
Leakage oil filter F1
4.20
Intake / return filter F2
4.21
Central lubrication
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.1 Arrangement of Hydraulic Pumps Q9 Hydraulic ram functions, paver Q5 Supply for conveyor / auger, left Q3 Auger, right Q10 Hydraulic ram functions, screed Q4 Conveyor, right Q12 Supply for traction drive
Q15/16/17 Optional: high compaction
Q1 Traction drive, right
Q2 Traction drive, left
Q6 Auger, left
Q13 Tamper
Q7 Conveyor, left Q11 Vibrators Q8 Supply for conveyor / auger, right
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.2 Hydraulic Pump, Traction Drive Feed pressure port Leakage oil port, bleeding
Control pressure port Y
High-pressure / low-pressure port
Measuring port MP
Pressure limiting valve Feed pressure limitation 19 bar
Control pressure port Z
Mechanical stroke limitation
Leakage oil port
Pressure limiting valve High-pressure limitation 420 bar Mechanical stroke limitation
Variable displacement axial piston pump – HPV 55-02-L Part No.: 96.2817.1000 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System
Speed sensor
4.3 Hydraulic Motor, Traction Drive Leakage oil port L Adjusting screw Max. displacement External pilot port E
Control pressure port X Adjusting screw Min. displacement Line connection A,B
Bleed screw Control pressure line
Leakage oil port U
Delivery valve 14 bar
Variable displacement axial piston motor – HMV 75-02 H1 Part No.: 2029365 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.4 Hydraulic Pump for Conveyors Mech. zero point adjustment
Pressure limiting valve, high-pressure 255 bar
Feed pressure port G
Control pressure port X2
Measuring port MB Control pressure port X1
Bleed port R
2 1
Pressure limiting valve, feed pressure 25 bar
Measuring port MA High-pressure / low-pressure port
Leakage oil port T2 Pressure limiting valve, high-pressure 255 bar
Variable displacement axial piston pump – A10VG45/A10VG28-L
1 – Internal pump, auger 2 – External pump, conveyor
Part No.: 2016414
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.5 Hydraulic Motor for Conveyors Leakage oil port
S 1600-2/1800-2 Conveyor
Line connection A
Part No.: 2001163
S 1600-2 Auger Part No.: 96.0956.1000
S 1800-2 Auger Part No.: 96.0975.1000 Non-return valve for internal leakage oil removal
Line connection B
Gerotor-Motor – OMTS 200Hydraulic Motor (Gerotor) – OMTS 200/250 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.6 Valve block ST 2 / Levelling / Brake / Screed Lock Pressure limiting valve DBV19 230 bar to protect the pump Flow control valve 6 l/min for levelling
Pressure limiting valve DBV20 40 bar for brake Optional: screed lock
Flow distribution 50:50 for levelling
Disk brake
Flow control valve 6 l/min for cylinder functions
Tow point ram right
Pressure limiting valve DBV19 80 bar for levelling Tow point ram left
Valve block ST2 / Levelling / Brake / Screed lock © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.7 Valve Block ST 2 / Levelling / Brake / Screed Lock Flow control valve 6 l/min SRV 1
Pressure limiting valve DBV19 230 bar
Measuring port M6 80 bar for levelling Measuring port M20 40 bar Pressure limiting valve DBV19 230 bar
Pressure limiting valves DBV 17/18 100 bar Pressure limiting valve DBV20 40 bar Pressure limiting valve DBV19 80 bar
Directional valve WV3, tow point ram right
Directional valve WV3, tow point ram left
Valve block – ST2 Levelling / Brake / Screed lock
Flow distribution 50:50 MT 1 Flow control valve 6 l/min SRV 2
Part No.: 96.5402.1000
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.8 Valve Block ST 1 / Hydraulic Rams
Floating position valve 24 V = Floating position OFF
Lift / lower / lock screed
Optional: Raise / lower auger
Optional: hopper front
Pressure booster valve, hydraulic ram functions Raise / lower right-hand hopper side
Raise / lower left-hand hopper side
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.9 Valve block ST 1 / Hydraulic Ram Functions 24 V Floating position OFF SRV 3 Flow control valve, lower screed
DRV 1 Pressure reducing valve 30 bar DBV 22/23 Pressure limiting valve 15 bar
Measuring port M22 180 bar
Measuring port M21 30 bar, screed lock
DBV 21 Pressure limiting valves 180/20 bar
Directional valve WV11 Lift / lower / lock screed
Valve block – ST1 Hydraulic ram functions
Part No.: 96.5401.1000
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.10 Valve Block ST 3 / Screed Assist
Directional valve WV 18 Screed assist ON / OFF
Proportional pressure reducing valve 0-40 bar
Pressure gauge, screed assist pressure, left
Directional valve WV 19 Separation right / left
Proportional pressure reducing valve 0-40 bar
Pressure gauge, screed assist pressure, right
Return port T Non-return valve (pilot-operated) Non-return valve (pilot-operated)
Line connection P
Line connection A2 Line connection A1
Valve block – ST 3 Screed assist
Part No.: 96.5403.1000
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.11 Hand Pump Q20 Brake / Release Brake Manually / Enable Freewheeling
High-pressure valve with anti-cavitation valve High-pressure valve 420 bar
Q 20 Hand pump Release brake
To release the parking brake by hand, move the hand lever upwards and build up 40 bar pressure with the hand pump! (Pressure gauge) Unscrew the high-pressure valves (4 valves) for traction drive 3-4 turns so that the hydraulic oil can circulate between pump and motor!
The paver must not be towed more than 300 metres. The maximum towing speed should not exceed 10 m/min.
Hand pump Q20 Brake © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.12 Hand Pump Q20 Brake Pressure gauge Selector lever ( e.g. Release brake )
Delivery port WV
Pump movement
Line connection B
Non-return valve
Mount – Pump lever
Pressure limiting valve DBV28 40 bar
Return port R
Hand pump block – Release brake
Part No.: 96.2803.1000
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.13 Valve Block ST4 / ST 5 Tamper / Vibrators
M 26 Measuring point, vibrators 230 bar
ST 4 Tamper M 27 Measuring point, tamper 230 bar
ST 5 Vibrators © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.14 Valve Block ST4 / ST 5 Tamper / Vibrators Pressure reducing valve
Stroke limitation A Screw plug LS
LS pressure limiting valve
Screw plug X
Line connection A Line connection Y
Line connection T
Pressure limiting valve DBV 230bar
Screw plug B
Stroke limitation B
Line connection M
Line connection P
Valve block ST4 / ST5 Tamper / Vibration
Part No.: 2001790
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.15 Valve Block ST6 / ST 7 High Compaction TP2 / Pressure Booster, Hydraulic Ram Functions
ST 6 Pressure booster, high compaction
ST 7 Pressure booster, hydraulic ram functions (screed)
ST 7 Pressure booster, hydraulic ram functions (screed) Important: the jumper for high compaction must be fitted between PIN 9 and 10 in the screed connector 4X5, otherwise the pressure booster will not be activated! ( ESP Page 25 )
ST 6 Pressure booster, high compaction
Valve block ST 6 / ST 7 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.16 Valve Block ST6 Pressure Booster, High Compaction TP2 Measuring port MP2 180 bar Line connection R
Line connection A2
Line connection P2
Line connection P3
Line connection AS
Line connection P1 Measuring port MP1180 bar Line connection A1 Measuring port MS 180 bar
Valve block ST6 Pressure booster, high compaction TP2
Part No.: 96.5415.1000
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.17 Valve Block ST 7 Pressure Booster, Hydraulic Ram Functions (Screed) Line connection P2 Line connection T2 Measuring port M24 180 bar, screed cylinder functions
Directional valve WV 20, pressure booster, screed
Line connection P1
DBV 27 Pressure limiting valve 180 bar
Valve block – ST 7 Pressure booster, hydraulic ram functions (screed)
Part No.: 96.5413.1000
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.18 Hydraulic Filter F 2 Intake / return filter
Pressure switch 2.5 bar
Bleed screw
Pressure switch 1.8 bar
F 1 Leakage oil filter
F 3 Oil filler port / tank vent
The intake / return filter must be bled after changing the filter or hydraulic fluid, otherwise air may be drawn into the hydraulic system. Back off the bleed screw 3-4 turns before starting the machine, then start the engine and let it run at idle speed. The mixture of oil and air which emerges from the bleed screw can be wiped off with a rag or similar. The bleed screw must be tightened down securely as soon as bubble-free hydraulic oil emerges. © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.19 Leakage Oil Filter F1 Oil inlet
Oil outlet
Pressure switch 2.5 bar
Part No.: 96.2453.1000
Filter – Leakage oil filter with pressure switch ( 2.5 bar)
Filter cartridge: 96.2453.1001
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.20 Intake / Return Filter F2 Return port
Intake ports
Pressure switch 1.8 bar
Return port
Bleed screw Intake ports Oil outlet
Part No.: 96.2454.1000
Filter – Intake / return filter with pressure switch ( 1.8 bar)
Filter cartridge: 96.2454.1001
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.21 Central Lubrication
The central lubrication system lubricates the bearings on drive shafts, conveyors and augers. It is always activated when at least one of the material handling functions Is operating in manual or automatic mode. Connections are provided on the back of the machine for the outer bearing blocks when auger extensions have been mounted. These connections must not be plugged: they must be connected to the return flow ( R ). To bleed the grease pump, fill with approx. 100 ml of gear oil. Open the delivery line on the pump and let the pump run until a bubble-free mixture of oil and grease emerges. Then fill the grease vessel with high-temperature grease.
Pump, central lubrication
Progressive grease distribution Delivery ports, central lubrication
Return port, central lubrication
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2
5.0
Machine Components, Electrical System
5.1
Components in the terminal box
5.2
B3 module
5.3
Fuse assignment / Rated amperage
5.4
B2 CAN bus module / Murr relay / Terminal block 2X4
5.5
B2 CAN bus module
5.6
Bosch relay 24 V / 20 A
5.7
CAN nodes 1 to 4
5.8
Socket outlets on the terminal box
5.9
Speed sensors, hydraulic traction drive
5.10
Interface ports on the control desk
5.11
Control box for screed heating
5.12
Socket outlets on the control box for screed heating
5.13
CAN node 5, control box for screed heating
5.14
Isolation monitoring
5.15
Voltage regulator
5.16
Diagnostic function, screed heating
5.17
Three-phase AC generator, screed heating
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.1 Components in the Terminal Box Controller 2 + 3
11B4 Emergency OFF module
B 2 CAN bus module Terminal block 2X4 Relay terminals 6A
B1 Diode module
Terminal block 2X2 B 3 Module / Fuse holder
Charge indicator
Bosch relay
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.2 Module B3 60 A fuse, preheating
Relay K4, preheating
Emergency OFF relays K2 and K3 BHS K1 Battery (battery isolator)
Spare fuses Fuse tester
Fuse, control desk Emergency OFF
Connection X3 ground side Emergency OFF circuit X5 power feeder from main fuse 1F2
Connection X4 fuse outputs
Connection X12 outgoing feeder, preheating system Connection X1, actuation of K1 and K4 Connection X2 Emergency OFF circuit, module 11B4 Module B3 Part No.: 2041503
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.3 Fuse Assignment / Rated Amperage F0
3 Amp
Fuse, ground side control desk Emergency OFF. Caution: 0 V
F21
7.5 Amp
Not used
F22
7.5 Amp
Windscreen wipers, washdown system
F1
7.5 Amp
Not used
F23
15
Amp
Socket outlets, seat heating
F2
7.5 Amp
Controller 1 - 3, ignition
F24
15
Amp
Socket outlet external controller, tamper / vibrator speed sensor
F3
7.5 Amp
Not used
F25
15
Amp
ECM
F4
7.5 Amp
Not used
F26
15
Amp
Optional refuelling system
F5
7.5 Amp
Coding C 1-3, U ignition C2 and C3 via 45K1
F27
15 Amp
Optional water spray system
F6
7.5 Amp
Power supply C2 I/O side via 46U2
F28
15 Amp
Power supply C2 CPU side
F7
7.5 Amp
Pressure switch, hydraulic filter, horn, reversing signal
F29
15 Amp
Power supply C3 CPU side
F8
15 Amp
Socket outlets, flashing warning lamps 6X2/6X3/4X9 via 8K6
F30
15 Amp
Power supply C3 I/O side
F9
15 Amp
Rear working lamps via 10K4
F31
15 Amp
Not used
F10
7.5 Amp
Charge control, D+
F32
15 Amp
Not used
F11
15 Amp
2x 24 Volt socket outlets, distribution box left
F33
15 Amp
Power supply CAN node 1
F12
7.5 Amp
Not used
F34
15 Amp
Power supply CAN node 2
F13
7.5 Amp
Not used
F35
15 Amp
Power supply CAN node 3
F14
7.5 Amp
Modules 12B2,12B3 (8 V), travel speed sensor, slope sensor
F36
15 Amp
Power supply CAN node 4
F15
7.5 Amp
Sensors for conveyors, automated steering control, screed temp.
F37
15 Amp
Power supply CAN node 5, alarm contact ISO tester
F16
7.5 Amp
Lateral operator's console, right
F38
15 Amp
Not used
F17
7.5 Amp
Lateral operator's console, left
F39
7.5 Amp
Starter
F18
3
Amp
Control desk, Emergency OFF circuit
F40
7.5 Amp
ECM ignition
F19
15
Amp
Front working lamps via 10K3
F41
15 Amp
Not used
F20
7.5 Amp
Not used
F42
15 Amp
Not used
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.4 B2 CAN Bus Module / Murr Relay / Terminal Block 2X4 B 2 CAN bus module
Terminal block 2X4 sensor system Diode module B1
11X Murr relay 1 X Optocoupler 2 X resistor terminals 5 kohm Series resistance speed sensor, Traction drive Optocoupler terminal Murr 2460740021
Relay terminal Murr 3515116030
Diode array
Murr relays for (from left to right): Res. Reserve 45K1 Reset C2-C3 (after update) 43K2 Enable ECM diesel engine 27K6 Traction main switch for levelling (pave mode) 13K6 Reserve signal for FHS 1 (pave mode) 13K5 Optional reversing horn Enable reverse driving right 13K4 13K3 Enable reverse driving left 13K2 Enable forward driving right 13K1 Enable forward driving left 11K4 Horn 43B7 2nd setpoint, diesel engine (optocoupler)
Lütze 3515180010 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.5 B2 CAN Bus Module
B2 module 2032316
Terminating resistors, CAN bus
The switches on module B2 are used for troubleshooting in the CAN bus. A defective CAN user causing a short-circuit or interruption results in malfunctioning of the CAN bus and operation becomes impossible or is at least restricted. With these switches, a defective CAN user can be disconnected from the CAN bus (pull plug) and the CAN bus reconnected by operating the corresponding switch on module B2. The status of each CAN user can be checked on the INFO page in the display.
Start page > ↑ or ↓ > F7 > F1 > 4X↑
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.6 Bosch Relay 24 V / 20 A Pin 87 NO contact
Coil connection 85 ground Coil connection 86+ 6K5
8K6
10K3
10K4
11K6
25K4
31K2
31K5
Res
Res
Pin 30 Pin 87a NC contact
Bosch relays for (from left to right): 6K5 Starter 8K6 Flashing warning lamp 10K3 Front working lamps 10K4 Side / rear working lamp 11K6 Horn 25K4 Enable high compaction TP2 31K2 Optional windscreen wiper 31K5 Optional washdown system
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.7 CAN Nodes 1 to 4
CAN nodes 1 and 2 rear left
CAN node 1 Node ID 30 (rear left) Raise / lower screed; Raise / lower hopper sides; Floating position OFF CAN node 2 Node ID 31 (rear left) Raise / lower hopper front; Raise / lower auger; Hydraulic screed lock CAN node 3 Node ID 29 (rear right) Tamper; Vibrators; Central lubrication; Screed assist CAN node 4 Node ID 28 (rear right) Augers forwards / reverse; Conveyors forwards / reverse
CAN nodes 3 and 4 rear right
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.8 Socket Outlets on the Terminal Box (behind service flap, operator's platform)
1
2
3
4
5
6
1
4X5 Actuation of solenoid valves for extend / retract screed
2
4X1 Socket outlet, lateral operator's console, left
3
4X2 Socket outlet, lateral operator's console, right
4
4X6 Socket outlet, measured screed values
5
4X7 Socket outlet for external grade and slope control
6
4X8 Socket outlet, slope sensor
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.9 Speed Sensors, Hydraulic Traction Drive Speed sensor, traction drive, right A 0 Volt signal is present at the input of the Digsy
+ 24 Volt
Compact controller when the speed sensor is connected through. A 12 V signal is present at the input of the Digsy
2X4 pin 52 / 55
Compact controller when the speed sensor contact is open. The speed of the hydraulic motor when driving Produces a mean voltage of approx. 6.5 V AC. The frequency depends on the driving speed.
18 R3 /
Series resistor 5 KΩ
18R5
red terminals 2X4
If one or both speed sensors should fail, the speed will
2X4 pin 53 / 56
be reduced to 1.5 m/min. The machine can travel at half the maximum speed by switching over to traction drive in manual mode. Speed sensor,
Series resistor 5 KΩ
travel drive
in the "Digsy
18B1 / 18B4
Compact"
0 Volt 2X4 pin 54 / 57
The series resistors 18R3/R5 are soldered into the red terminals.
Speed sensor, traction drive: 2029371
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.10 Interface Ports on the Control Desk Retain Data Memory The current machine configuration is saved here. The data are overwritten whenever the ignition is switched off. These data have top priority if appropriate for the electronics. In other words, if the controller recognizes (e.g. on the basis Of checksums) that this memory contains more up-to-date data, then these data will be used. The memory is used to copy the Retain Data from the old desk to the new desk when replacing the control desk. The machine functions are not affected by not plugging in the Retain Data stick! Retain Data are always also saved in the control desk.
Interface port for software updates Service port Only for VÖGELE after-sales technicians
Retain Data Memory Part No.: 2039861
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.11 Control Box for Screed Heating Transducer 100 A > 1 A
Main fuses 3X50 A
EME Voltage regulator 34B8 CAN node 5 ID 9
Terminal block 5X1 Converter module 34B6 current > voltage Converter module 34B7 current > voltage Relay 33K2 screed heating, left Converter module 34B8 current > voltage Relay 33K3 screed heating, right ISO monitor Relay 33K4 auxiliary screed heating Smoother module 33B4
2 x LED red / 3 x LED green 5 x safety cutout 16 A
Terminal block for connecting the old screed © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.12 Socket Outlets on the Control Box for Screed Heating 5X2 Socket outlet, screed heating, left 5X3 Socket outlet, screed heating, left 5X4 Socket outlet, screed heating, right 5X5 Socket outlet, screed heating, right 5X6 Socket outlet, auxiliary screed heating
Socket outlet 24 V working headlamp
LED red, isolation fault
LED red, safety cutout tripped
LED green, screed heating left
Optional Earthed socket outlet 230 V Only active at minimum speed
LED green, screed heating right
LED green, screed heating auxiliary
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.13 CAN Node 5, Control Box for Screed Heating ( Node ID 9 )
X1
X2
X3
Connector
I/O
Function
X1.1
ID 1.1
Isolation fault
X1.3
I.D 1.2
LS fault
X1.5
I.D 1.3
CEE socket outlets
X1.11
I.U 1.5
Coding
X1.12
I.U 1.6
Phase L1
X1.15
Q.D 1.7
Heating left
X1.17
QD 1.8
Heating right
X2.11
I.U 2.5
Phase L2
X2.12
I.U 2.6
Phase L3
X2.15
Q.D 2.7
Heating, auxiliary
X2.17
Q.D 2.8
Earthed socket outlet
X3.1
Uv
+ 24 V
X3.2
Uv
0V
X3.5
CAN_L
CAN Low
X3.6
CAN_H
CAN High
CAN node Part No.: 3515.1800.25
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.14 Isolation Monitoring The isolation meter monitors the complete 400 V system. The system is designed as an IT supply (isolated ground), which means that the machine frame is not electrically connected to the neutral conductor / phase conductor at any point. In the event of a short-circuit between phase conductor or neutral conductor and machine frame, the frame would no longer have zero potential. This fault is immediately revealed by use of the ISO tester. The isolation monitor is purely an indicator. The heating is not switched off if a fault occurs.
1
2 3
4
5
6
7
L1 L2 L3 N PE
G
L1 A1
L2 A2
KE
PE
1
TEST button ( > 1s ) Test
2
Power LED (230 V) – Supply voltage present
3
Alarm LED – Lights up when the set response value is undershot
4
Alarm LED – Lights up when the set response value is undershot
5
LEDs – Indicate the isolation resistance in kohm
6
DIP switch left
> alarm contact (top position NO / bottom position NC)
DIP switch right > measuring range (top position X1 kohm / bottom position X10 kohm) 7
Potentiometer for setting the response value These settings yield a response value of 20 kohm permitting a maximum fault current of 20 mA for a nominal voltage of 400 V.
Isolation monitoring is a safety feature which must not be manipulated !!! Factory setting by VÖGELE: Both DIP switches in top position and potentiometer set to 20 kohm ISO Tester Part No.: 3515.1800.03
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.15 Voltage Regulator The voltage regulator keeps the output voltage constant at 385 – 395 V AC between the phases and at 220 – 230 V AC between phases and neutral conductor. The supply voltage for the voltage regulator is tapped from the 3-phase AC generator supply. The voltage regulator is powered via the connections of the auxiliary windings UH VH UH‘( 70 V +/- 20 % 3-phase / 40 -130 Hz). The actual generator voltage is tapped via U V W. (200 - 500 V AC / 50 - 130 Hz) The field winding is connected via J1(+) and K1(-). The field current or voltage depends on the generator speed and current consumption. It is limited to 4 A by the excitation fuse.
View from above
In the majority of cases, the excitation fuse is tripped by an excessively low generator speed, which is frequently due to incorrect tensioning of the V-belt. Important: a 4 A slow-blow fuse must be fitted !!!
Fuse holder on the back of the voltage regulator Excitation fuse: 4 A slow-blow
Voltage regulator Part No.: 3515.1800.21 View from below © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.16 Diagnostic Function, Screed Heating
L1 = 34 T 3 L2 = 34 T 4
The transducer transforms the current flowing through the phase conductor from 100 A to 1 A.
L3 = 34 T 5
The transducer is equivalent to a transformer. Part No., transducer : 3515.2001.56
The current received from the transducer is converted into a voltage in the converter module and then transformed into a pulsating DC voltage by a bridge-type rectifier. L1 = 34 B 6
Input: pins 11 and 12 AC voltage from the transducer
L2 = 34 B 7
Output: pins U+ and U- pulsating DC voltage
L3 = 34 B 8
1 V DC measured voltage at the output correspond to a current flow of approx. 12.3 A on the phase conductor. Part No., converter module : 2465.5304.88
The pulsating DC voltage received from the converter module is filtered and smoothed here before being output to the CAN node. Phase L1 input (+ 5) (- 6) / output (+ 20)(- ground) Phase L2 input (+ 3) (- 4) / output (+ 22)(- ground) Phase L3 input (+ 1) (- 2) / output (+ 24)(- ground) Part No., smoother module : 2465.5304.94
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.17 Three-Phase AC Generator, Screed Heating Three different generator options are available for the machines of the series 11.82. The generator type concerned must be set in the parameters! DS Generator Budget
DS Generator Standard
13/18 KW
22/36 KW
Generator Type
Part No.
DS Generator Power 27/44 KW
Designation
Part No. Voltage Regulator
Power Output when Idling
Power Output at ECO Speed
Power Output at Full Throttle
Generator Budget
4625201095
13/18 KW
3515043283
11.5 kW
13.2 kW
16.5 kW
Generator Standard
4625201102
22/36 KW
3515180021
20.0 kW
24.0 kW
30.0 kW
Generator Power
4625201099
27/44 KW
3515180021
24.0 kW
28.0 kW
35.0 kW
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2
6.0
Control Technology
6.1
Machine bus CAN 0
6.2
Screed bus and engine electronics CAN 1
6.3
Function assignment, controller 2 and 3
6.4
Function assignment CAN nodes 1 – 5
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 6.0 Control Technology 6.1 CAN 0 Machine Bus CAN High CAN Low
Digsy Compact Controller 2 Node ID : 2
Digsy Compact Controller 3 Node ID : 3
Control desk, Controller 1 Node ID : 1 Terminating resistor C1 R 0 120 ohm
CAN Node 5 Node ID : 9
Parallel connection of the two 120 ohm terminating resistors yields a total resistance of 60 ohm. The resistance must be measured with ignition switched off!
The connections are only shown schematically here! In the machine, all CAN bus lines are looped through module B2!
Heating
Module B 2 with terminating resistor B 2 R 0 120 ohm
CAN Node 4 Node ID : 28
CAN Node 2 Node ID : 31
CAN Node 3 Node ID : 29
CAN Node 1 Node ID : 30
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 6.0 Control Technology 6.2 CAN 1 Screed Bus and Engine Electronics
CAN High CAN Low Parallel connection of the two 120 ohm terminating resistors yields a total resistance of 60 ohm.
Module B 2 with terminating resistor B 2 R 1 (120 ohm)
The resistance must be measured with ignition switched off! Control desk Controller1 Node ID: 1 Terminating resistor C1 R 1 120 ohm
Ω
ECM Perkins
Lateral operator's console, right Node ID: 12
Lateral operator's console, left Node ID: 18
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 6.0 Control Technology 6.3 Function Assignment, Controller 2 und 3
Controller 2 Node ID 2 Mode change; D+ alternator; speed sensors for traction drive; parking brake 2nd setpoint for diesel speed; travel drive; steering Reversing alarm; generator temperature; tank sensor; Emergency OFF; preheating; Emergency Stop; hydraulic filter; ignition; reversing Crawler tracks; windscreen wiper; horn; ECM; battery isolator; screed seat valves; flashing warning lamp; working lamps; automated steering control
Controller 3 Node ID 3 Pressure booster hydraulic ram functions; enable high compaction; connection monitoring, grade & slope control sensors; Tamper and vibrator speed measurement; actuation of tow point rams; slope sensor signal; conveyor sensors; activation of joint heating; extend / retract screed; displacement measurement, tow point rams; screed temperature
Digsy Compact e Part No.: 2029527 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 6.0 Control Technology 6.4 Function Assignment CAN Nodes 1 – 5 CAN Node 1, Node ID 30 (rear left) Raise / lower screed; Raise / lower hopper sides; Screed Float OFF CAN Node 2, Node ID 31 (rear left) Raise / lower hopper front; Raise / lower auger; Hydraulic screed lock CAN Node 3, Node ID 29 (rear right) Tamper; Vibrators; Central lubrication; Screed assist CAN Node 4, Node ID 28 (rear right) Augers forwards / reverse; Conveyors forwards / reverse
CAN Node 5, Node ID 9 (Box for Screed Heating) Isolation fault; Safety cutout monitoring; Current measurement L1-L2-L3; Contactor actuation screed IFM CAN node Part No.: 2003748
heating left-right, auxiliary; Enable earthed socket outlet
CAN Node, Screed Heating Part No.: 3515.18.0025
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2
7.0
PERKINS Diesel Engine 1104 D / 1106 D
7.1 – 7.2
System summary 1106 D / 1104 D
7.3 – 7.4
High-pressure fuel system 1106 D / 1104 D
7.5 – 7.6
Components, Perkins diesel engine 1106 D
7.7 – 7.9
Sensors, Perkins diesel engine 1106 D
7.10 – 7.11
Components, Perkins diesel engine 1104 D
7.12 – 7.14
Sensors, Perkins diesel engine 1104 D
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.1 System Summary 1106 D
(1) Electronic fuel injection (2) Magnet for high-pressure pump (3) Control unit for wastegate (4) Secondary speed sensor (5) High-pressure fuel pump (6) Primary speed sensor (7) Charging-pressure sensor (8) Rail-pressure sensor (9) Oil-pressure sensor (10) Charge air temperature sensor (11) Coolant temperature sensor (12) Service port (13) Electronic Control Module (ECM)
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.2 System Summary 1104 D
(1) Electronic fuel injection (2) Magnet for high-pressure pump (3) Control unit for wastegate (4) Secondary speed sensor (5) High-pressure fuel pump (6) Primary speed sensor (7) Charging-pressure sensor (8) Rail-pressure sensor (9) Oil-pressure sensor (10) Charge air temperature sensor (11) Coolant temperature sensor (12) Service port (13) Electronic Control Module (ECM)
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.3 High-Pressure Fuel Lines 1106 D Contact with the highly pressurized fuel can lead to injuries due to scalding and penetration of liquid. Splashing fuel may catch fire. Non-compliance with the instructions for testing, maintenance and service can lead to serious and even fatal injuries.
The fuel lines between the high-pressure fuel pump and high-pressure fuel collecting line, as well as between the fuel collecting line and cylinder head, are all high-pressure lines. These fuel lines differ from those of other fuel systems. This is due to the following reasons: • High pressure is constantly present in the high-pressure fuel lines. • The pressure inside the high-pressure fuel lines is higher than in other fuel systems. • The high-pressure fuel lines are moulded into shape and then reinforced in a special process.
(1) High-pressure line
Never stand on the high-pressure fuel lines. Do not buckle the high-pressure fuel lines. Do not bend or bang the high-pressure fuel lines. Deformation or damage to the high-pressure fuel lines may cause a weakness and ultimately lead to failure.
(2) High-pressure line (3) High-pressure line (4) High-pressure line (5) High-pressure line (6) High-pressure line (7) High-pressure fuel collecting line
High-pressure fuel lines must not be checked when the engine or starter motor is running. Wait another 60 seconds after the engine has come to a standstill so that the pressure can be relieved before starting any maintenance or repair work on the engine fuel lines. Do not unscrew the high-pressure fuel lines in order to bleed the fuel system. This is not necessary.
(8) High-pressure line © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.4 High-Pressure Fuel Lines 1104 D Contact with the highly pressurized fuel can lead to injuries due to scalding and penetration of liquid. Splashing fuel may catch fire. Non-compliance with the instructions for testing, maintenance and service can lead to serious and even fatal injuries.
The fuel lines between the high-pressure fuel pump and high-pressure fuel collecting line, as well as between the fuel collecting line and cylinder head, are all high-pressure lines. These fuel lines differ from those of other fuel systems. This is due to the following reasons: • High pressure is constantly present in the high-pressure fuel lines. • The pressure inside the high-pressure fuel lines is higher than in other fuel systems. • The high-pressure fuel lines are moulded into shape and then reinforced in a special process. Never stand on the high-pressure fuel lines. Do not buckle the high-pressure fuel lines. Do not bend or bang the high-pressure fuel lines. Deformation or damage to the high-pressure fuel lines may cause a weakness and ultimately lead to failure.
(1) High-pressure line (2) High-pressure line (3) High-pressure line (4) High-pressure line
High-pressure fuel lines must not be checked when the engine or starter motor is running. Wait another 60 seconds after the engine has come to a standstill so that the pressure can be relieved before starting any maintenance or repair work on the engine fuel lines. Do not unscrew the high-pressure fuel lines in order to bleed the fuel system. This is not necessary.
(5) High-pressure fuel collecting line (6) High-pressure line © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.5 Components, Perkins Diesel Engine 1106 D
20
20
View of the engine from front left (1) Fuel delivery pump (2) Fuel safety filter (3) Air intake (4) Manual bleed screw (5) Main fuel filter (6) Crankcase bleeder (7) Fuel manifold
(8) Connector J2
(15) Control box cover
(9) Electronic Control Module (ECM)
(16) Oil filler neck
(10) Connector J1
(17) Fan
(11) Oil cooler
(18) Fan pulley
(12) Oil filter
(19) Water pump
(13) Oil indicator
(20) Rating plate
(14) Vibration damper
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.6 Components, Perkins Diesel Engine 1106 D
View of the engine from rear right (20) Rear lifting lug (21) Valve cover (22) Front lifting lug (23) Exhaust manifold (24) 3-phase AC generator pulley
(25) 3-phase AC generator
(30) Starter
(26) Belt tensioner
(31) Flywheel
(27) Control box
(32) Flywheel housing
(28) Crankshaft pulley
(33) Turbocharger
(29) Engine pan
(34) Exhaust manifold
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.7 Sensors, Perkins Diesel Engine 1106 D
View of the engine from front left (1) Coolant temperature sensor
(5) Electronic Control Module (ECM)
(2) Intake-air temperature sensor
(6) Oil pressure sensor
(3) Intake-air pressure sensor
(7) Sensor for crankshaft position
(4) Fuel pressure sensor
(8) Secondary position sensor
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.8 Sensors, Perkins Diesel Engine 1106 D
View of the engine from front left (1) Coolant temperature sensor (2) Intake-air temperature sensor (3) Intake-air pressure sensor (4) Fuel pressure sensor (5) Electronic Control Module (ECM) (6) Oil pressure sensor (7) Sensor for crankshaft position (8) Secondary position sensor
(5) Elektronische Steuereinheit (ECM) (6) Öldrucksensor (7) Sensor für Kurbelwellenstellung (8) Sekundärstellungssensor
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.9 Sensors, Perkins Diesel Engine 1106 D Failure of one sensor, all sensors A sensor failure may be due to any of the following faults: • Break in sensor output • Short-circuit in sensor output to "Battery negative pole" or "Battery positive pole" • Measured sensor value does not match specifications Coolant temperature sensor 1 The coolant temperature sensor monitors the temperature of the engine coolant. An excessively high coolant temperature can be indicated by the Electronic Control Module (5) via a relay or LED. The coolant temperature sensor is used by the ECM to determine the timing for cold starting. Failure of the coolant temperature sensor Failure of the coolant temperature sensor is detected by the Electronic Control Module (ECM) (5). A diagnostic LED draws the operator's attention to the condition of the coolant temperature sensor. The engine is not switched off and does not change its power output due to failure of the coolant temperature sensor. The faulty sensor must be replaced. Intake-air temperature sensor 2 The intake-air temperature sensor measures the temperature of the intake air. A signal is output to the ECM (5). The intake-air temperature sensor is also used by the ECM to determine the timing for cold starting. Intake-air pressure sensor 3 The intake-air pressure sensor measures the charging pressure in the intake manifold. A signal is output to the ECM (5).
Fuel pressure sensor 4 The fuel pressure sensor measures the fuel pressure in the fuel collecting line. A signal is output to the ECM (5). Engine oil pressure sensor 6 The engine oil pressure sensor is an absolute-value pressure sensor which measures the oil pressure in the main oil duct. This pressure is measured for diagnostic purposes. The engine oil pressure sensor outputs a signal to the ECM (5). Low oil pressure warning The setpoint value for the low oil pressure warning depends on the engine speed. The error message is only activated and saved if the engine has been running for more than 8 seconds. Very low oil pressure warning The setpoint value for extremely low oil pressure depends on the engine speed. If the engine monitoring system has been set to POWER REDUCTION mode, the ECM (5) will reduce the power output by the engine. Engine output is limited. Failure of the engine oil pressure sensor Failure of the engine oil pressure sensor is detected by the Electronic Control Module (ECM) (5). A diagnostic LED draws the operator's attention to the condition of the engine oil pressure sensor. All functions associated with engine oil pressure are deactivated by failure of the engine oil pressure sensor. However, the engine is not switched off and does not change its power output. The faulty sensor must be replaced.
Crank angle sensor 7 If the ECM (5) does not receive a signal from the crankshaft sensor, the "DIAGNOSTIC LED" will indicate an error code which is saved in the Electronic Control Module. If the Electronic Control Module does not receive a speed / injection timing signal from the primary sensor (7), it uses the speed / injection timing signal from the secondary sensor (8) instead. The Electronic Control Module (ECM) constantly checks that a signal is received from the two sensors. If either sensor fails, it must be replaced. Engine control becomes erratic if these sensors malfunction and fail. Secondary position sensor 8 When the engine starts, the ECM (5) uses the signal from the secondary position sensor to check the piston stroke. The ECM uses the secondary sensor to operate the engine with defective crankshaft sensor. Racing Engine racing is detected by the Electronic Control Module (ECM). The diagnostic code is saved when the speed rises above 3000 rpm and remains active until the engine speed has dropped to 2800 rpm.
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.10 Components, Perkins Diesel Engine 1104 D
Rear view (1) Front lifting lug (2) Water outlet (3) Rear lifting lug (4) Fuel manifold (Rail) (5) ECM (6) Oil dipstick (7) Fuel safety pre-filter (8) Oil filler neck (9) Oil sampling valve (10) Oil filter (11) Crankshaft pulley (12) Water pump (13) V-belt tensioner
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.11 Components, Perkins Diesel Engine 1104 D
Rear view (14) Turbocharger (15) Alternator (16) Exhaust manifold (17) Charging pressure control solenoid (18) Starter motor (19) Engine pan (20) Oil drain screw (21) Main fuel filter (22) Booster pump (23) Flywheel housing (24) Heat shield
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.12 Sensors, Perkins Diesel Engine 1104 D
8 View of the engine from front left (1) Coolant temperature sensor (2) Charging pressure sensor (3) Intake-air temperature sensor (4) Fuel pressure sensor (5) Crank angle sensor (6) Position sensor for the fuel injection pump (7) Engine oil pressure sensor (8) Rating plate
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.13 Sensors, Perkins Diesel Engine 1104 D
Close-up views (1) Coolant temperature sensor (2) Charging pressure sensor (3) Intake-air temperature sensor (4) Fuel pressure sensor (5) Crank angle sensor
8
(6) Position sensor of the fuel injection pump (7) Engine oil pressure sensor (8) Rating plate
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.14 Sensors, Perkins Diesel Engine 1104 D Failure of one sensor, all sensors A sensor failure may be due to any of the following faults: • Break in sensor output • Short-circuit in sensor output to "Battery negative pole" or "Battery positive pole" • Measured sensor value does not match specifications Coolant temperature sensor 1 The coolant temperature sensor monitors the temperature of the engine coolant. An excessively high coolant temperature can be indicated by the Electronic Control Module (5) via a relay or LED. The coolant temperature sensor is used by the ECM to determine the timing for cold starting. Failure of the coolant temperature sensor Failure of the coolant temperature sensor is detected by the Electronic Control Module (ECM) (5). A diagnostic LED draws the operator's attention to the condition of the coolant temperature sensor. The engine is not switched off and does not change its power output due to failure of the coolant temperature sensor. The faulty sensor must be replaced. Charging pressure sensor 2 The charging pressure sensor measures the charging pressure in the intake air manifold. A corresponding signal is output to the Electronic Control Module (ECM). Intake-air temperature sensor 3 The intake-air temperature sensor measures the temperature of the intake air. A signal is output to the ECM (5). The intake-air temperature sensor is also used by the ECM to determine the timing for cold starting.
Fuel pressure sensor 4 The fuel pressure sensor measures the fuel pressure in the fuel collecting line. A signal is output to the ECM (5). Crank angle sensor 5 If the ECM (5) does not receive a signal from the crankshaft sensor, the "DIAGNOSTIC LED" will indicate an error code which is saved in the Electronic Control Module. If the Electronic Control Module does not receive a speed / injection timing signal from the primary sensor (7), it uses the speed / injection timing signal from the secondary sensor (8) instead. The Electronic Control Module (ECM) constantly checks that a signal is received from the two sensors. If either sensor fails, it must be replaced. Engine control becomes erratic if these sensors malfunction and fail. Position sensor of the fuel injection pump 6 The piston stroke is checked by the Electronic Control Module (ECM) with the aid of the signal from the position sensor (7) when the engine starts. If the crank angle sensor is defective, the Electronic Control Module can use the position sensor to operate the engine. Engine oil pressure sensor 7 The engine oil pressure sensor is an absolute-value pressure sensor which measures the oil pressure in the main oil duct. This pressure is measured for diagnostic purposes. The engine oil pressure sensor outputs a signal to the ECM (5).
Low oil pressure warning The setpoint value for the low oil pressure warning depends on the engine speed. The error message is only activated and saved if the engine has been running for more than 8 seconds. Very low oil pressure warning The setpoint value for extremely low oil pressure depends on the engine speed. If the engine monitoring system has been set to POWER REDUCTION mode, the ECM (5) will reduce the power output by the engine. Engine output is limited. Failure of the engine oil pressure sensor Failure of the engine oil pressure sensor is detected by the Electronic Control Module (ECM) (5). A diagnostic LED draws the operator's attention to the condition of the engine oil pressure sensor. All functions associated with engine oil pressure are deactivated by failure of the engine oil pressure sensor. However, the engine is not switched off and does not change its power output. The faulty sensor must be replaced. Racing Engine racing is detected by the Electronic Control Module (ECM). The diagnostic code is saved when the speed rises above 3000 rpm and remains active until the engine speed has dropped to 2800 rpm.
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2
8.0
Jump Starting / Electric Arc Welding
8.1
Jump starting / Assisted starting
8.2
Electric arc welding
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 8.0 Jump Starting / Electric Welding 8.1 Jump Starting / Assisted Starting Jump leads: The leads must be connected (red) and disconnected (green) in the correct sequence!
2
3
3
2
1
4
Connect the red lead to the positive poles, starting with the defective vehicle. Caution: Do not touch any moving parts of the engines (e.g. V-belts, fan blades, alternator)!
4 1
Connect the black lead to the negative pole of the healthy battery first. Then connect it to the engine block or a solid metal part connected to the engine block in the defective vehicle (never connect it directly to the negative pole of the exhausted battery, otherwise electrolytic gases may ignite when the contact is made / broken). Start the donor vehicle and let it run. Attempt to start the defective vehicle. Once the engine has started, let it run for a few minutes. Now switch on a few major consumers in the defective vehicle: working headlamps, etc. to protect the electronic circuits against excess voltages.
Caution: Do not touch the terminals, as very high currents flow through the leads. Incorrect handling may cause the hydrogen generated by the flow of current to ignite or explode!
The donor vehicle can then be switched off. If the engine of the defective vehicle goes out, this means that the alternator / voltage regulator is not delivering sufficient power.
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 8.0 Jump Starting / Electric Arc Welding 8.2 Electric Arc Welding The following points must be observed without fail when carrying out any welding work on the paver or screed, otherwise electronic components in the machine may be damaged by excess voltages or voltage spikes. 1. Disconnect the main control desk from the onboard supply Main control desk
CAN node 3 / 4 right
2. Unplug the connectors for controller 2 and 3 CPU and I/O side 3. CAN nodes 1 – 5 : unplug the connectors 4. Unplug the connectors of the two screed remote controls 5. Disconnect D+ of the alternator 6. Unplug the machine connector of the ECM from the Perkins engine
Controller 2 and 3
CAN node 1 / 2 left
7. Disconnect the ground terminal from the batteries 8. Connect the ground terminal of the welding equipment directly to the part to be welded 9. Do not connect via rotating components (bearings). 10.Do not route welding cables parallel to the wiring. The same steps must also be taken for plasma welding and plasma cutting!
Screed remote controls
D+ alternator
It is NOT sufficient to use "welding protection for motor vehicles".
CAN node 5, screed heating
Engine electronics ECM 3
Battery ground terminal
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2
9.0
Maintenance Schedule
9.1
Maintenance schedule
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2 9.0 Maintenance / Service 9.1 Maintenance / Service Schedule
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Machine Technology Training SUPER 1600-2 / 1800-2
10.1
MAD Machine data
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Maschinendaten MACHINE DATA
SUPER 1600-2/1800-2 11.82 Baureihe / Series
20.06.2006 Ausgabedatum / Date of Issue
2052189
MAD_1182_2052189_02_00_00.doc
Katalog-Bestellnummer / Order No.
JOSEPH VÖGELE AG Entwicklung und Konstruktion
1 /28
Maschinendaten MACHINE DATA
Änderung (Beschreibung) Modification (Description)
0010 - 9999
Gültig ab Maschinen-Nr.: Valid from Machine I.D. Number:
SUPER 1600-2/1800-2
Anpassung der Dokumentenvorlage Adjustment of the template
Revisionsstand Revision No.
2052189_01_00_00
0010 - 9999
Datum Date
30.02.2007
Korrektur der Werte / Fahrantrieb Allgemein Correction of the Values / Traction Drive
2/28
2052189_02_00_00
MAD_1182_2052189_02_00_00.doc
25.04.2007
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
N N
SUPER 1600-2/1800-2
K K
J J
L
L G B B
G
A
M
A
M
H H C C D D
I
JOSEPH VÖGELE AG Entwicklung und Konstruktion
I
E F E F
MAD_1182_2052189_02_00_00.doc
3/28
Maschinendaten MACHINE DATA
Allgemein General
E) Höhe ( Oberkante Dach ) Height: Top Edge
D) Breite (Bunker geöffnet) Width Hopper Open
C) Transportbreite Width
B) Länge Zugmaschine Length
A) Länge mit Bohle AB600 TP1/TP2 Length with AB 600 TP1/TP2 Screed
A) Länge mit Bohle AB600 TV Length with AB 600 TV Screed
A) Länge mit Bohle AB500-2 TP1/TP2 Length with AB 500-2 TP1/TP2 Screed
A) Länge mit Bohle AB500-2 TV Length with AB 500-2 TV Screed
A) Länge mit Bohle SB 250 Length with SB 250 Screed
Zulässiges Gesamtgewicht, siehe Typschild Zeichnung Admissible Total Weight
Zulässiges Gesamtgewicht, siehe Typschild Zeichnung Admissible Total Weight
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Einheit Unit
---
---
Einheit Unit
2020
305
2195
2140
3100
3850
3265
2550
4757
-
-
6095
5965
5865
Wert
2052341
2043590
Wert
SUPER 1600-2/1800-2 1. 1.1 Gewichte Weights Gewichte Weights
Super 1600-2 Gewichte Weights
Super 1800-2
Raupenbreite Crawler-Type Vehicle Width
mm
Abmessungen Dimensions Super 1600-2
Höhe ( Dach eingefahren) Height: Canopy Folded Down
H) Spurbreite Track Width
Crawler-Type Vehicle Length/Axle Base
G) Raupenlänge/Achsabstand
F)
1.3. Verladung / Transport Loading / Transport
I)
Bunkerlänge
4/28
590 / 615
MAD_1182_2052189_02_00_00.doc
mm
J)
Length Hopper K) Einschütthöhe Mitte / außen (Einlaufklappe hydr.) Pouring Height Center / Outside (Intake Flap hydraulically)
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA SUPER 1600-2/1800-2
mm
Einheit Unit 480 / 590
Wert
C) Transportbreite Width
B) Länge Zugmaschine Length
A) Länge mit Bohle AB600 TP1/TP2 Length with AB 600 TP1/TP2 Screed
A) Länge mit Bohle AB600 TV Length with AB 600 TV Screed
A) Länge mit Bohle AB500-2 TP1/TP2 Length with AB 500-2 TP1/TP2 Screed
A) Länge mit Bohle AB500-2 TV Length with AB 500-2 TV Screed
A) Länge mit Bohle SB 250 Length with SB 250 Screed
N) Bodenfreiheit Clearance
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
3100
3850
3265
2550
4757
-
6045
6095
5965
5865
150
15,6°
D) Breite (Bunker geöffnet) Width Hopper Open
mm
2140
Rampenwinkel vorne Ramp Angle In Front
E) Höhe ( Oberkante Dach ) Height: Top Edge
mm
2195
L)
G) Raupenlänge/Achsabstand Crawler-Type Vehicle Length/ Axle Base
mm
305
14,0°
H) Spurbreite Track Width
mm
2020
M) Rampenwinkel hinten Ramp Angle In The Back
K) Einschütthöhe Mitte / außen (Einlaufklappe mech.) Pouring Heightt Center / Outside (Intake Flap mechanically)
1.3. Verladung / Transport Loading / Transport Abmessungen Dimensions Super 1600-2
Abmessungen Dimensions Super 1800-2
Raupenbreite Crawler-Type Vehicle Width
mm
Höhe ( Dach eingefahren) Height: Canopy Folded Down
I)
Bunkerlänge
590 / 615
F)
J)
mm
Length Hopper K) Einschütthöhe Mitte / außen (Einlaufklappe hydr.) Pouring Heightt Center / Outside
480 / 590
5/28
mm
MAD_1182_2052189_02_00_00.doc
K) Einschütthöhe Mitte / außen (Einlaufklappe mech.) Pouring Heightt Center / Outside
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA SUPER 1600-2/1800-2 Wert
15,6
Einheit Unit
Rampenwinkel vorne Ramp Angle In Front
L)
6/28
150
14,0 mm
MAD_1182_2052189_02_00_00.doc
M) Rampenwinkel hinten Ramp Angle In The Back
1.3. Verladung / Transport Loading / Transport Abmessungen Dimensions Super 1800-2 N) Bodenfreiheit Clearance
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA SUPER 1600-2/1800-2
Nennleistung 2 bei ECO-Drehzahl Rated Output 2 With Rated Speed
Nennleistung 1 bei Nenndrehzahl Rated Output 1 With Rated Speed
Niederer Leerlauf Low No-Load Operation
Nenndrehzahl Rated Speed
Hubraum Capacity
Zylinderanzahl Number Of Cylinders
Motor-Typ Engine Type
Motor-Hersteller Engine Manufacturer
Nm bei 1/min
kW bei 1/min
kW bei 1/min
1/min
1/min
ccm
St
---
---
Einheit Unit
COM 3a, EPA 3
536/1400
100.1/1800
95.1/2000
990
2000
4400
4
1104D-E44TA
PERKINS
Wert
04. Antriebsaggregat Motor Power Unit Dieselmotor Engine
Super 1600-2
Max. Drehmoment Maximum Torque --
-
Erfüllte Abgasnormen Fulfilled Exhaust Standards
g/kWh
Frostschutz bis Antifreeze Protection Down to Temperature
Wasser Water
Frostschutz Antifreeze Agent
Kühlsystem komplett Cooling System (complete)
Motoröl Engine Oil
Max. zulässige Umgebungstemperatur Maximum Permissible Ambient Temperature
Kühlart Cooling Type
1/min
°C
l
l
l
l
°C
---
1840 ± 20
990 ± 25
-28
12
8
20
7,5
44
Spez. Kraftstoffverbrauch (bei Nennleistung) Specific Fuel Consumption (During Rated Output)
Display-Anzeige unterer Motorleerlauf Display: Minimum Engine rpm
1/min
Flüssigkeit gekühlt
Display-Anzeige ECO Motordrehzahl Display: ECO Engine rpm
2040 ± 40
7/28
1/min
MAD_1182_2052189_02_00_00.doc
Display-Anzeige oberer Motorleerlauf Display: Maximum Engine rpm
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA SUPER 1600-2/1800-2
Wert ---
Einheit Unit
Impulse Drehzahlgeber unterer Motorleerlauf Pulses: Pick-Up, Minimum Engine rpm
24/75
---
V/A 24/4,5
Impulse Drehzahlgeber ECO Motorleerlauf Pulses: Pick up, ECO Engine rpm
Drehstromlichtmaschine Three-Phase Generator V/Kw
---
Anlasser Starter ECM
Motor-Typ Engine Type
Motor-Hersteller Engine Manufacturer
Füllmenge Dieselkraftstoff Quantity: Fuel
Lüfterantrieb Fan Drive
Spannungswandler oberer Motorleerlauf Voltage Transformer: Maximum Engine rpm
Spannungswandler ECO Motorleerlauf Voltage Transformer: ECO Engine rpm
Spannungswandler unterer Motorleerlauf Voltage Transformer: Minimum Engine rpm
St
---
---
l
---
VDC
VDC
VDC
6600
6
1106D-E66TA
PERKINS
300
Zahnriemen
---
---
---
---
Zylinderanzahl Number Of Cylinders
ccm
2000
Impulse Drehstromlichtmaschine unterer Motorleerlauf Pulses: Alternator at Minimum Engine rpm
Hubraum Capacity
1/min
990
---
Nenndrehzahl Rated Speed
1/min
129,6/2000
Impulse Drehstromlichtmaschine ECO Motorleerlauf Pulses: Alternator at ECO Engine rpm
Niederer Leerlauf Low No-Load Operation
kW bei 1/min
125,3/1800
---
Nennleistung 1 bei Nenndrehzahl Rated Output 1 With Rated Speed
kW bei 1/min
Impulse Drehstromlichtmaschine oberer Motorleerlauf Pulses: Alternator at Maximum Engine rpm
Motorabstellung Engine Disconnection
---
Impulse Drehzahlgeber oberer Motorleerlauf Pulses: Pick-Up, Maximum Engine rpm
04. Antriebsaggregat Motor Power Unit Dieselmotor Engine
Super 1600-2
Dieselmotor Engine
Super 1800-2
Nennleistung 2 bei ECO-Drehzahl Rated Output 2 With ECO-Engine rpm
695/1400
8/28
Nm bei 1/min
MAD_1182_2052189_02_00_00.doc
Max. Drehmoment Maximum Torque
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA SUPER 1600-2/1800-2 Einheit Unit --
Wert COM 3a, EPA 3
Frostschutz Antifreeze Agent
Kühlsystem komplett Cooling System (complete)
Motoröl Engine Oil
Max. zulässige Umgebungstemperatur Maximum Permissible Ambient Temperature
Kühlart Cooling Type
l
l
l
l
°C
---
-28
19
13
32
16
49
-
Wasser Water °C
990 ± 25
g/kWh
Frostschutz bis Antifreeze Protection Down to Temperature 1/min
1840 ± 20
Spez. Kraftstoffverbrauch (bei Nennleistung) Specific Fuel Consumption (During Rated Output)
Erfüllte Abgasnormen Fulfilled Exhaust Standards
04. Antriebsaggregat Motor Power Unit Dieselmotor Engine
Super 1800-2
Display-Anzeige unterer Motorleerlauf Display: Minimum Engine rpm
1/min
2040 ± 40
Flüssigkeit gekühlt
Display-Anzeige ECO Motordrehzahl Display: ECO Engine rpm
1/min
---
Display-Anzeige oberer Motorleerlauf Display: Maximum Engine rpm Impulse Drehzahlgeber unterer Motorleerlauf Pulses: Pick-Up, Minimum Engine rpm
---
24/75
Impulse Drehzahlgeber ECO Motorleerlauf Pulses: Pick up, ECO Engine rpm
V/A
24/4,5
---
Drehstromlichtmaschine Three-Phase Generator
V/Kw
Impulse Drehzahlgeber oberer Motorleerlauf Pulses: Pick-Up, Maximum Engine rpm
Anlasser Starter
ECM
---
9/28
---
Impulse Drehstromlichtmaschine unterer Motorleerlauf Pulses: Alternator at Minimum Engine rpm
---
Motorabstellung Engine Disconnection
Impulse Drehstromlichtmaschine ECO Motorleerlauf Pulses: Alternator at ECO Engine rpm
---
--VDC
MAD_1182_2052189_02_00_00.doc
Impulse Drehstromlichtmaschine oberer Motorleerlauf Pulses: Alternator at Maximum Engine rpm Spannungswandler unterer Motorleerlauf Voltage Transformer: Minimum Engine rpm
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA SUPER 1600-2/1800-2
Spannungswandler oberer Motorleerlauf Voltage Transformer :Maximum Engine rpm
Spannungswandler ECO Motorleerlauf Voltage Transformer: ECO Engine rpm
---
VDC
VDC
300
Multi-V Riemen
---
---
Wert
Lüfterantrieb Fan Drive l 46
Einheit Unit
Füllmenge Dieselkraftstoff Quantity: Fuel Nm
Kupplung, Profilkeilschraube Flexible Coupling, Bolts
10/28
9
MAD_1182_2052189_02_00_00.doc
l
04. Antriebsaggregat Motor Power Unit Dieselmotor Engine
Super 1800-2
Pumpenverteilergetriebe Transfer Gearbox Getriebeöl Gear Oil
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
l
l
Einheit Unit
1,8
310
260
Wert
SUPER 1600-2/1800-2
bar 1,5
05. Hydraulikölversorgung Hydraulic System
Hydraulikanlage komplett Füllmenge Hydraulic System (complete) Quantity
Hydrauliktank Hydraulic Oil Tank
Druckeinstellung - Wartungsanzeige Pressure Setting - Indicator bar
Füllmenge Quantity
Saugrücklauffilter Suction Oil/Return Oil Filter Druckeinstellung - Wartungsanzeige Pressure Setting - Indicator
MAD_1182_2052189_02_00_00.doc
Leckölfilter Leakage Oil Filter
JOSEPH VÖGELE AG Entwicklung und Konstruktion
11/28
Maschinendaten MACHINE DATA SUPER 1600-2/1800-2 06. Elektrische Anlage Electrical System Bordnetz
Generator Generator
Rundumwarnleuchte Rotary Beacon
Glühlampen im Bedienpult Lamps in the Control Console
Blinkleuchte Bohle Ein/Aus Flashlight Screed On/Off
Schlußleuchte Tail Light
Bremsleuchten Brake Lights
Blinkleuchten Flashlights
Arbeitslicht Xenon (je Scheinwerfer) Work Light Xenon (For Each Headlight)
Arbeitslicht Halogen Doublebeam (je Scheinwerfer) Work Light Halogen Doublebeam (For Each Headlight)
Arbeitslicht Halogen (je Scheinwerfer) Work Light Halogen (For Each Headlight)
Batterietyp Bettery Type
Spannung Tension
V/W
V/W
V/W
V/W
V/W
V/W
V/W
V/W
V/W
Ah
V
Einheit Unit
24/70
---
24/15
24/5
24/21
24/21
24/42
24/140
24/70
2 x 110
24
Wert
Untere Leerlaufdrehzahl am Generator Generator rpm at Minimum Engine rpm
Riemenvorspannung – Prüfkraft/Eindrücktiefe Tension: V-Belts – Test Force/Deflection
1/min
1/min
N / mm
3661 ± 50
3302 ± 50
1779 ± 50
50 / 15
SIEMENS Budget
ECO Leerlaufdrehzahl am Generator No-Load Operation Speed Of Generator
1/min
185
Generatortyp 1 – 230/400 V Type Of Generator 1 –230/400V
Obere Leerlaufdrehzahl am Generator Maximum No-Load Operation Speed Of Generator
°C
---
EME Standard
Max. Innentemperatur am Generator Maximum Temperature Inside Generator
V DC
---
Generatortyp 2 – 230/400 V Type Of Generator 2 –230/400V
Generatorcodierung ( Diagnosefunktion ) Coding: Generator Type (Diagnostics)
VDC
20
EME Power
Potentiometer – Heizungsregler Potentiometer – Screed Heating
K Ohm
Generatortyp 3 – 230/400 V Type Of Generator 3 –230/400 V
Einstellung Isolationsüberwachung Setting: Insulation Monitoring Unit
12/28
16
MAD_1182_2052189_02_00_00.doc
A
Einstellung Motorschutzschalter Setting: Safety Cutout
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA SUPER 1600-2/1800-2 06. Elektrische Anlage Electrical System Generator Generator
Spannungsmessung bei max. Drehzahl mit Last L ---L Voltage Measurement at Maximum Engine rpm under Load L-L
Spannungsmessung bei Leerlaufdrehzahl, ohne Last L ---N Voltage Measurement at Minimum Engine rpm, No Load, L – N
Spannungsmessung bei Leerlaufdrehzahl, ohne Last L –L Voltage Measurement at Minimum Engine rpm, No Load, L – L
Strom L3 ( Diagnosefunktion 1V = 12,3 A ) Current: Phase L3 ( Diagnostics 1V = 12.3 A )
Strom L2 ( Diagnosefunktion 1V = 12,3 A ) Current: Phase L2 ( Diagnostics 1V = 12.3 A )
Strom L1 ( Diagnosefunktion 1V = 12,3 A ) Current: Phase L1 ( Diagnostics 1V = 12.3 A)
Max. Differenzstrom zwischen 2 Phasen Maximum Differential Current between 2 Phases
Widerstand KTY bei 20°C, Generatortyp 3 Resistance (KTY) at 20°C, Type Of Generator3
Widerstand KTY bei 20°C, Generatortyp 2 Resistance (KTY) at 20°C, Type Of Generator 2
Widerstand KTY bei 20°C, Generatortyp 1 Resistance (KTY) at 20°C, Type Of Generator 1
V AC
V AC
V AC
A
A
A
A
K Ohm
K Ohm
K Ohm
Einheit Unit
230 ± 7
400 ± 12
230 ± 7
400 ± 12
50
50
50
---
---
1,8
0,6
Wert
13/28
V AC
MAD_1182_2052189_02_00_00.doc
Spannungsmessung bei max. Drehzahl, mit Last L ---N Voltage Measurement at Maximum Engine rpm under Load L-N
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
Max. Ansetzgeschwindigkeit ECO Automatik Super 1800-2 Maximum Speed for Moving on Job Side after Transport ECO (Automatic Control)
Max. Ansetzgeschwindigkeit ECO Automatik Super 1600-2 Maximum Speed for Moving on Job Side after Transport ECO (Automatic Control)
Max. Ansetzgeschwindigkeit Not - Hand Maximum Speed for Moving on Job Side After Transport (Manual Control)
Max. Ansetzgeschwindigkeit Automatik Maximum Speed for Moving on Job Side After Transport (Automatic Control)
Max. Einbaugeschwindigkeit ECO Not - Hand Super 1800-2 Maximum Pave Speed ECO (Manual Control)
Max. Einbaugeschwindigkeit ECO Not - Hand Super 1600-2 Maximum Pave Speed ECO (Manual Control)
Max. Einbaugeschwindigkeit ECO Automatik Super 1800-2 Maximum Pave Speed ECO (Automatic Control)
Max. Einbaugeschwindigkeit ECO Automatik Super 1600-2 Maximum Pave Speed ECO (Automatic Control)
Max. Einbaugeschwindigkeit Not - Hand Maximum Pave Speed (Manual Control)
Max. Einbaugeschwindigkeit Automatik Maximum Pave Speed (Automatic Control)
Transportfahrt links/rechts Transporting Left/Right
Anzahl Fahrmodi Number Of Driving Modes
Bauart Design
Max. zulässiges Gefälle bei Vorwärtsfahrt Maximally Permissibly Downward Gradient While Driving Forward
Max. zulässige Steigung bei Vorwärtsfahrt Maximum Permissible While Driving Forward
Max. zulässige Seitenneigung rechts Maximum Permissible Side Inclination Right
m/min
m/min
m/min
m/min
m/min
m/min
m/min
m/min
m/min
m/min
m/min
J/N
---
---
°
°
°
°
Einheit Unit
16±3
16±3
16±2
16±2
16±3
16±2
21±3
21±3
21±2
21±2
24±3
24±2
J
3
Raupenfahrwerk Einzelantriebe
15
10
14
14
Wert
SUPER 1600-2/1800-2
08. Fahrantrieb Traction Drive
Max. Ansetzgeschwindigkeit ECO Not - Hand Super 1600-2 Maximum Speed for Moving on Job Side After Transport ECO (Manual Control)
m/min
Fahrantrieb Traction Drive
Fahrantrieb Allgemein Max. zulässige Seitenneigung links Traction Drive Maximum Permissible Side Inclination Left
Max. Ansetzgeschwindigkeit ECO Not - Hand Super 1800-2 Maximum Speed for Moving on Job Side After Transport ECO (Manual Control)
24±2
14/28
m/min
MAD_1182_2052189_02_00_00.doc
Max. Rückwärtsgeschwindigkeit Ansetzen Automatik Maximum Speed for Moving on Job Side After Transport Backwards (Automatic Control)
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
Max. Rückwärtsgeschwindigkeit Transport ECO Automatik Super 1600-2 Maximum Travel Speed Revers ECO (Automatic Control)
Max. Rückwärtsgeschwindigkeit Transport Not - Hand Maximum Travel Speed Revers (Manual Control)
Max. Rückwärtsgeschwindigkeit Transport Automatik Maximum Travel Speed Revers (Automatic Control)
Max. Transportgeschwindigkeit ECO Not – Hand Super 1800-2 Maximum Travel Speed ECO (Manual Control)
Max. Transportgeschwindigkeit ECO Not – Hand Super 1600-2 Maximum Travel Speed ECO (Manual Control)
Max. Transportgeschwindigkeit ECO Automatik Super 1800-2 Maximum Travel Speed ECO (Automatic Control)
Max. Transportgeschwindigkeit ECO Automatik Super 1600-2 Maximum Travel Speed ECO (Automatic Control)
Max. Transportgeschwindigkeit Not – Hand Maximum Travel Speed (Manual Control)
Max. Transportgeschwindigkeit Automatik Maximum Travel Speed (Automatic Control)
Max. Rückwärtsgeschwindigkeit Ansetzen ECO Not – Hand Super 1800-2 Maximum Speed for Moving on Job Side After Transport Backwards ECO (Manual Control)
Max. Rückwärtsgeschwindigkeit Ansetzen ECO Not – Hand Super 1600-2 Maximum Speed for Moving on Job Side After Transport Backwards ECO (Manual Control)
Max. Rückwärtsgeschwindigkeit Ansetzen ECO Automatik Super 1800-2 Maximum Speed for Moving on Job Side After Transport Backwards ECO (Automatic Control)
Max. Rückwärtsgeschwindigkeit Ansetzen ECO Automatik Super 1600-2 Maximum Speed for Moving on Job Side After Transport Backwards ECO (Automatic Control)
Max. Rückwärtsgeschwindigkeit Ansetzen Not – Hand Maximum Speed for Moving on Job Side After Transport Backwards (Manual Control)
km/h
km/h
km/h
km/h
km/h
km/h
km/h
km/h
km/h
km/h
m/min
m/min
m/min
m/min
m/min
Einheit Unit
4±0,5
4±0,5
4,5±1
4,5±0,5
4±1
4±1
4±0,5
4±0,5
4,5±1
4,5±0,5
16±3
16±3
16±2
16±2
24±3
Wert
SUPER 1600-2/1800-2
08. Fahrantrieb Traction Drive Fahrantrieb Traction Drive
Max. Rückwärtsgeschwindigkeit Transport ECO Automatik Super 1800-2 Maximum Travel Speed Revers ECO (Automatic Control)
4±1
15/28
km/h
MAD_1182_2052189_02_00_00.doc
Max. Rückwärtsgeschwindigkeit Transport ECO Not - Hand Super 1600-2 Maximum Travel Speed Revers ECO (Manual Control)
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
Einspeisedruck Feed Pressure
Steuerdruck Control Pressure
Impulse Fahrantriebssensor 1m/min Pulses: Pick up for Traction Drive at 1m/min
Spannung Fahrantriebsensor Voltage: Pick-Up for Traction Drive
Max. Rückwärtsgeschwindigkeit Transport ECO Not - Hand Super 1800-2 Maximum Travel Speed Revers ECO (Manual Control)
bar
bar
bar
Hz
V AC
km/h
Einheit Unit
420
19 + 3
2 –13
36
6,4 ± 0,5
4±1
Wert
SUPER 1600-2/1800-2 08. Fahrantrieb Traction Drive Fahrantrieb Traction Drive
Hochdruck High Pressure 175 ± 10
16/28
mA
MAD_1182_2052189_02_00_00.doc
Anfahrwert vorwärts Paver Starting Moving: Forwards
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
Breite Gummibodenplatte Spreads Rubber Base Plate
Fettspanner Fat Tension Adjustor
Max. Druck Maximum Pressure
Wenderadius außen rechts Turning Radius Outside Right
Wenderadius außen links Turning Radius Outside Left
Hochdruck 6x6 High Pressure
Hochdruck 6x4 High Pressure
Anzugsmoment Radmutter M16 Tightening Torque: Wheel Bolts M16
Anzahl angetriebene Vorderräder Option Number Of Propelled Front-Wheels Option
Anzahl angetriebene Vorderräder Option Number Of Propelled Front-Wheels Option
Anzahl angetriebene Vorderräder Serie Number Of Propelled Front-Wheels Series
Anzahl angetriebene Vorderräder Serie Number Of Propelled Front-Wheels Series
Anzahl Vorderräder Number Of Wheels
Reifengröße vorne Tyre Size In Front
Anzahl angetriebene Räder Serie Number Of Propelled Wheels Series
Anzugsdrehmoment Radmutter M22 Tightening Torque: Wheel Bolts M22
Reifenluftdruck Transportgang Tyre Pressure
Reifenluftdruck Arbeitsgang Tyre Pressure
Reifengröße hinten Tyre Size In The Back
Nm
mm
J/n
t
bar
m
m
bar
bar
Nm
St
St
St
St
St
---
St
Nm
bar
bar
---
Einheit Unit
400
560
305
J
ca. 20,5
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
Wert
Vorspannkraft Raupenfahrwerk Linking Up Strength Crawler Tracks
Anzugsdrehmoment Befestigungsschrauben Raupenträger M20 10.9 - Tightening Torque Screw M20 10.9
Nm
SUPER 1600-2/1800-2
08. Fahrantrieb Traction Drive Hinterrad Rear Wheels
Vorderradantrieb Front-Wheel Drive
Lenkung Steering System
Raupenfahrwerk Crawler Tracks
Anzugsdrehmoment Schrauben M20 Tightening Torque Screw M20
150
17/28
Nm
MAD_1182_2052189_02_00_00.doc
Anzugsdrehmoment Schrauben M16 Tightening Torque Screw M16
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
Anzahl Laufrollen Number Of Track Rollers Nm
St 79
8
SUPER 1600-2/1800-2
Anzugsdrehmoment Laufrollen Tightening Torque Track Rollers 15-20
18/28
mm
MAD_1182_2052189_02_00_00.doc
Laufketten Vorspannung Durchhang 1 m nach Turas Crawler Tracks Preload: 1m Sag Behind Sprocket
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
Kratzerkettenvorspannung Achse – Chassis Pretension: Bar Chain Axle – Chassis
Kratzerkettenvorspannung Kette-UK Hydr.Tank) Pretension: Bar Feeder Chain (Bottom Hydraulic Oil Tank)
Materialtunnel Breite x Höhe Material Tunnel Width x Height
Steuerung Control
Reversierbar, ca. 0,5 m Reversable, approx. 0.5 m
Anzahl Kratzerbänder Number Of Conveyors
Hydraulische Frontklappe senken Hydraulic Hopper Front: Folding Down
Hydraulische Frontklappe heben Hydraulic Hopper Front: Folding Up
Laufzeit bei Drehzahl MAX für Bunker senken Time: Folding Out Hopper Side at Maximum Speed
Laufzeit bei Drehzahl MAX für Bunker heben Time: Folding In Hopper Side at Maximum Speed
Bunker senken Folding Out Hopper
Bunker heben Folding In Hopper
Bunkerwand einzeln betätigen Hopper-Wound Individually Operate
Bunkerkapazität Hopper Capacity
Verstellbar nach vorne Adjustably Forward
Durchmesser Diameter
Einbauleistung theoretisch S1800-2 Installation Achievement Theoretically
Einbauleistung theoretisch S1600-2 Installation Achievement Theoretically
mm
mm
mm
mm x mm
prop. / sw
j/n
St
bar
bar
sec
sec
bar
bar
j/n
t
mm
mm
t/h
t/h
Einheit Unit
255±10
5-6
175±5
---
1250 x 365
prop.
j
2
>30
180±2
3±2
2±2
>30
180±2
j
13
100
140
700
600
Wert
SUPER 1600-2/1800-2
Kettenspannung Rollenkette Tension: Roller Chain
bar
10. Materialtransport / Verteilung Material Feed / Conveyors and Augers Allgemein General
Abdruckrolle
Materialbunker Material Hopper
Kratzerband Conveyors
Hochdruck High Pressure
25±3
19/28
bar
MAD_1182_2052189_02_00_00.doc
Speisedruck Feed Pressure
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
Sonderfett Zentralschmieranlage Special Grease: Centralised Lubrication System
Fließfett Semi-fluid Grease
Höhenverstellung hydraulisch Vertical Adjustment Hydraulically
Höhenverstellung mechanisch Vertical Adjustment Mechanically
Schneckendurchmesser Augerdiameter
Reversierbar Reversable
Getriebeöl Gear Oil
Sonderfett Zentralschmieranlagae Special Grease: Centralised Lubrication System
Förderende Pump Stopping Delivering
Förderbeginn Pump Starting Delivering
Max. Drehzahl, Automatik (Getriebe-Antrieb) Maximum Speed, Automatic Mode
Drehzahl, Hand (Getriebe-Antrieb) Maximum Speed, Manual Mode
Sensor Sensor
Potentiometer Potentiometer
Druckabschneidung Absorbing Pressure Peak
L
kg
kg
mm
mm
mm
prop./sw
j/n
L
kg
mA
mA
1/min
1/min
V DC
V DC
bar
Einheit Unit
2,0
1,3
3
---
200
140
400
prop
J
1,4
3
600±20
200±20
58 ± 5
58±5
1–5
---
225±10
Wert
SUPER 1600-2/1800-2
Getriebeöl Super 1600-2 Gear Oil Super 1600-2
L
5-6
10. Materialtransport / Verteilung Material Feed / Conveyors and Augers Kratzerband Conveyors
Verteilerschnecken Augers
Getriebeöl Super 1800-2 Gear Oil Super 1800-2
mm
Steuerung Control
Kettenspannung Tension: Driving Chain
255±10
20/28
bar
MAD_1182_2052189_02_00_00.doc
Hochdruck High Pressure
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
Druck Verteilerschnecken, heben Pressure: Raising Up
Förderende Pump Stopping Delivering
Förderbeginn Pump Starting Delivering
Max. Drehzahl, Automatik Schneckenwelle* Super 1600-2 Maximum Speed, Automatic Auger Shaft
Max. Drehzahl, Hand Schneckenwelle* Super 1600-2 Maximum Speed, Manual Auger Shaft
Sensor Sensor
Potentiometer Potentiometer
Druckabschneidung Absorbing Pressure Peak
Speisedruck Feed Pressure
bar
bar
mA
mA
1/min
1/min
V DC
V DC
bar
bar
Einheit Unit
19±5
80±20
180±20
520±20
200±20
83 ± 4
83 ± 4
1,5 – 6,5
---
225±10
25±3
Wert
SUPER 1600-2/1800-2
Druck Verteilerschnecken, senken Pressure: Lowering Down
sec
10. Materialtransport / Verteilung Material Feed / Conveyors and Augers Verteilerschnecken Augers
Laufzeit bei MAX Drehzahl, Schnecke heben Time: Raising Up Auger at Maximum Speed
24±5
21/28
sec
MAD_1182_2052189_02_00_00.doc
Laufzeit bei MAX Drehzahl, Schnecke senken Time: Raising Up Auger at Maximum Speed
*Messung: obere Leerlaufdrehzahl des Dieselmotors, ohne Last *Measurement: at maximum engine rpm, no load
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
Laufzeit bei MAX Drehzahl, Nivellierzylinder ,senken Time: Tow Point Down at Maximum Speed
Laufzeit bei MAX Drehzahl, Nivellierzylinder, heben Time: Tow Point Up at Maximum Speed
Max. Druck Maximum Pressure
Max. Einbaustärke Maximum Installation Strength
V DC
sec
sec
bar
mm
Einheit Unit
0 – 10
2–6
42±5
35±5
80
300
Wert
SUPER 1600-2/1800-2
Nivelliereinrichtung
Mechanischer Höhenfühler NIVELTRONIC Mechanical Grade Sensor: NIVELTRONIC V DC
11. Nivelliereinrichtung Tow Point Control
Nivellierzylinder Tow Point Rams
Ultraschall Weitbereichsfühler NIVELTRONIC Sonic Grade Sensor: NIVELTRONIC 2-6
22/28
V DC
MAD_1182_2052189_02_00_00.doc
Neigungsfühler NIVELTRONIC Slope Sensor: NIVELTRONIC
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
Min. Einstelldruck Minimum Pressure
Druck Pressure
Max. Druck P2 Maximum Pressure: P2
Max. Druck P1 Maximum Pressure: P1
Drehzahl Drehwegeschieber
Max. Druck Vibration Maximum Pressure: Vibrators
Max. Drehzahl Tamper Maximum Speed: Tamper
Min. Drehzahl Tamper Minimum Speed: Tamper
Förderende Standard Stopping Delivering
Förderbeginn Standard Starting Delivering
Potentiometer Tamper Potentiometer Tamper
Max. Druck Tamper Maximum Pressure: Tamper
Siehe Vögele Norm See Vögele Standard
bar
bar
bar
bar
bar
bar
mA
mA
mA
1/min
bar
1/min
1/min
mA
mA
VDV
bar
---
Einheit Unit
180+20
30-5
40±5
0
40+5
180+20
180+20
800±20
650±20
480±20
1020
200±15
1750±40
500±20
600±20
480±20
---
200±15
Norm 525
Wert
SUPER 1600-2/1800-2
Arbeitsbreiten
Max. Einstelldruck Maximum Pressure
bar
30+5
19. Daten/Bohle
Tamper Tamper
Voreinstellung Setting Ex-Factory
bar
8±2
Förderbeginn (Vibration / P1) Starting Delivering (Vibrators / P1) Förderende (Vibration) Stopping Delivering (Vibrators) Förderende (P1) Stopping Delivering (P1)
Bohle heben / senken Druck Bohle heben Raising/Lowering Pressure: Raising Screed Screed
Blockierung Screed Freeze (Hold)
Entlastung Screed Assist
Locking Device
Verriegelung
Pressleisten
Vibration / P1 Vibrators / P1
Druck Bohle senken Pressure: Lowering Screed
sec
Speed: Rotary Valve
Laufzeit bei MAX Drehzahl, Bohle heben Time: Raising Screed at Maximum Speed
20±5
23/28
sec
MAD_1182_2052189_02_00_00.doc
Laufzeit bei MAX Drehzahl, Bohle senken Time: Lowering Screed at Maximum Speed
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Maschinendaten MACHINE DATA
Zeitverlauf Ausfahren, siehe Anlage Time: Extending Screed ( See Table )
Druck Bohlenbreitensteuerung Pressure: Screed Width Control (Measuring Point on Tractor Unit) sec
bar
Einheit Unit
---
---
180±20
Wert
24/28
sec
MAD_1182_2052189_02_00_00.doc
Zeitverlauf Einfahren, siehe Anlage Time: Retracting Screed ( See Table )
SUPER 1600-2/1800-2 19. Daten/Bohle Bohle – Breitensteuerung Screed Width Control
Anlage 2 Tabellen Annex: 2 Tables
JOSEPH VÖGELE AG Entwicklung und Konstruktion
Aus-/ Einfahrzeiten für Ausziehbohlen (sec) Duration of Extending / Retracting Screed (in seconds)
Zugmaschine
Bohle
AB 200
AB 315
AB 500-2
AB 600
Typ
12.AB
09.AB
14.AB / 15.AB
11.AB
Nr.
Ausstattung/ Optionen
Ausf.
Einf.
8,0
9,0
Ausf.
Einf.
8,7
6,0
Ausf.
Einf.
Ausf.
Einf.
Super 600/800
07.90
1
Standard
Super 1203
07.11
1
Standard
Super 1600-1
07.82
1
Standard
20,4
12,4
24,6
15,0
3
Dachprofil-/Höhenverst.
22,9
14,0
27,6
16,8
1
Standard
24,5
14,9
3
Dachprofil-/Höhenverst.
28,2
17,2
1
Standard
39,3
24,0
47,3
28,8
2
Bohlenentlastung
46,8
28,5
56,3
34,3
3
Dachprofil-/Höhenverst.
49,9
30,4
60,1
36,6
4
Nr.: 2 + 3
62,6
38,2
75,4
45,9
5
Schneller Ein-Aus
14,6
8,9
17,5
10,7
6
Nr.: 5 + 3
15,8
9,6
19,1
11,6
1
Standard
20,4
12,4
24,6
15,0
3
Dachprofil-/Höhenverst.
22,9
14,0
27,6
16,8
Super 1603-1
Super 1800
Super 1800-1
Super 1803-1
Super 1900-2
Super 2100-2
Super 2500
Bemerkung:
07.83
03.SF
07.82
07.83
07.19
07.19
06.74
1
Standard
24,5
14,9
29,5
18,0
3
Dachprofil-/Höhenverst.
28,2
17,2
34,0
20,7
1
Standard
29,0
17,7
34,9
21,3
3
Dachprofil-/Höhenverst.
34,4
20,9
41,4
25,2
1
Standard
29,0
17,7
34,9
21,3
3
Dachprofil-/Höhenverst.
34,4
20,9
41,4
25,2
1
Standard
38,3
23,4
3
Dachprofil-/Höhenverst
46,3
28,2
Ausf.
Einf.
Ausf.
Einf.
Ausf.
Vorraussetzung für eine Messung ist, daß sich der Dieselmotor im oberen Leerlauf-Drehzahlbereich befinden muß ! Die in der Tabelle angegebenen Daten sind theoretisch berechnete Aus- und Einfahrzeiten ! - Nur unter Berücksichtigung, dass die Motor-Nenndrehzahl lt. Vorgabe i.O. ist ! - Ohne Berücksichtigung des volumetrischen Wirkungsgrad !
JOSEPH VÖGELE AG Entwicklung und Konstruktion
MAD_1182_2052189_02_00_00.doc
25 / 28
Einf.
Aus-/ Einfahrzeiten für Ausziehbohlen (sec) Duration of Extending / Retracting Screed (in seconds)
Screed
AB 200
AB 315
AB 500-2
AB 600
Paver Type
12.AB No.
Equipment / Options
09.AB
Extending
Retracting
8,0
9,0
14.AB / 15.AB
Extending
Retracting
8,7
6,0
Extending
Retracting
11.AB Extending
Retracting
Super 600/800
07.90
1
Standard
Super 1203
07.11
1
Standard
Super 1600-1
07.82
1
Standard
20,4
12,4
24,6
15,0
3
Crown/Height Adjustment
22,9
14,0
27,6
16,8
1
Standard
24,5
14,9
3
Crown/Height Adjustment
28,2
17,2
1
Standard
39,3
24,0
47,3
28,8
2
Screed Assist
46,8
28,5
56,3
34,3
3
Crown/Height Adjustment
49,9
30,4
60,1
36,6
4
No.: 2 + 3
62,6
38,2
75,4
45,9
5
Faster Extend./Retract
14,6
8,9
17,5
10,7
6
No.: 5 + 3
15,8
9,6
19,1
11,6
1
Standard
20,4
12,4
24,6
15,0
3
Crown/Height Adjustment
22,9
14,0
27,6
16,8
1
Standard
24,5
14,9
29,5
18,0
3
Crown/Height Adjustment
28,2
17,2
34,0
20,7
1
Standard
29,0
17,7
34,9
21,3
3
Crown/Height Adjustment
34,4
20,9
41,4
25,2
1
Standard
29,0
17,7
34,9
21,3
3
Crown/Height Adjustment
34,4
20,9
41,4
25,2
1
Standard
38,3
23,4
3
Crown/Height Adjustment
46,3
28,2
Super 1603-1
Super 1800 SF
Super 1800-1
Super 1803-1
Super 1900-2
Super 2100-2
Super 2500
Please Note:
07.83
03.SF
07.82
07.83
07.19
07.19
06.74
Extending
Retracting
Extending
Retracting
Extending
For making measurements, run engine at maximum rpm. Data given in the Table are theoretically calculated durations for extending / retracting the screed - Provided that rated engine rpm as indicated by engine manufacturer is guaranteed - Efficiency of volumetric flow neglected.
JOSEPH VÖGELE AG Entwicklung und Konstruktion
MAD_1182_2052189_02_00_00.doc
26 /28
Retracting
Max. Volumenstrom bzw. max. erreichbare Tamperdrehzahlen (min-1) Maximum Volumetric Flow and Maximum Tamper Speed (rpm)
Bohle
AB 200
AB 315
AB 500-2
AB600
Zugmaschine Type max.Volumenstrom bei ↻Nenn (Dieselmotor)
↻oberer Leerlauf (Dieselmotor)
ohne Tamperpumpe
ohne Tamperpumpe
12.AB
09.AB
14.AB / 15.AB
11.AB
Tamperdrehzahl (min-1)
Tamperdrehzahl (min-1)
Tamperdrehzahl (min-1)
Tamperdrehzahl (min-1)
Max. bei
Max. bei
↻Nenn
↻Leerlauf
Einstellung
---
---
1800-100
Max. bei
Max. bei
↻Nenn
↻Leerlauf
Einstellung
2000
2140
1900±100
Max. bei
Max. bei
↻Nenn
↻Leerlauf
Einstellung
Super 600 Super 800
07.90
Super 1203
22,0 l/min 07.11 (2000 min-1)
23,5 l/min -1 (2140 min )
Super 1600-1 Super 1800-1
51,0 l/min 07.82 (2000 min-1)
52,0 l/min -1 (2040 min )
2217
2262
1700 1800
Super 1603-1 Super 1803-1
51,0 l/min 07.83 (2000 min-1)
52,0 l/min -1 (2040 min )
2217
2262
1700 1800
Super 1800SF
39,5 l/min 03.SF (2500 min-1)
41,9 l/min -1 (2650 min )
1717
1820
1700 1800
Super 1900-2 Super 2100-2
42,4 l/min 07.19 (2200 min-1)
43,8 l/min -1 (2270 min )
1845
1903
1700 1800
Super 2500
101,5 l/min 06.74 (1800 min-1)
108,6 l/min -1 (1926 min )
Bemerkung:
Die in der Tabelle angegebenen Daten sind theoretisch berechnete Volumenströme und Tamperdrehzahlen!
Max. bei
Max. bei
↻Nenn
↻Leerlauf
1845
1903
1700 1800
*1845
*1845
1700 1800
Einstellung
Tamperdrehzahl (min-1) Max. bei
Max. bei
↻Nenn
↻Leerlauf
Einstellung
*SRV-Einstellung auf Bohle = 42,5 Liter/min max.
- Angaben ohne Berücksichtigung des volumetrischen Wirkungsgrad und Leckölverluste ! - Nur unter Berücksichtigung das die Dieselmotor-Drehzahl und Hy-Pumpentype/ -fördervolumen i.O. ist ! - Angegebene Dieselmotor-Drezahl entspricht nicht der Hy-Pumpen Antriebsdrehzahl !
JOSEPH VÖGELE AG Entwicklung und Konstruktion
MAD_1182_2052189_02_00_00.doc
27 / 28
Max. Volumenstrom bzw. max. erreichbare Tamperdrehzahlen (min-1) Maximum Volumetric Flow and Maximum Tamper Speed (rpm)
Screed
AB 200
AB 315
AB 500-2
AB600
Paver Type Maximum Volumetric Flow at: ↻Rated (Engine)
↻Maximum (Engine)
ohne Tamperpumpe
ohne Tamperpumpe
12.AB
09.AB
14.AB / 15.AB
11.AB
Tamper revolution (min-1)
Tamper revolution (min-1)
Tamper revolution (min-1)
Tamper revolution (min-1)
Max. at
Max. at
↻Rated
↻Maximum
Adjustment
Max. at
Max. at
↻Rated
↻Maximum
Adjustment
Max. at
Max. at
↻Rated
↻Maximum
Adjustment
Super 600 Super 800
07.90
Super 1203
22,0 l/min 07.11 (2000 min-1)
23,5 l/min -1 (2140 min )
Super 1600-1 Super 1800-1
51,0 l/min 07.82 (2000 min-1)
52,0 l/min -1 (2040 min )
2217
2262
1700 1800
Super 1603-1 Super 1803-1
51,0 l/min 07.83 (2000 min-1)
52,0 l/min -1 (2040 min )
2217
2262
1700 1800
Super 1800SF
39,5 l/min 03.SF (2500 min-1)
41,9 l/min -1 (2650 min )
1717
1820
1700 1800
Super 1900-2 Super 2100-2
42,4 l/min 07.19 (2200 min-1)
43,8 l/min -1 (2270 min )
1845
1903
1700 1800
Super 2500
101,5 l/min 06.74 (1800 min-1)
108,6 l/min -1 (1926 min )
Please Note:
---
---
Max. at
Max. at
↻Rated
↻Maximum
Adjustment
Tamper revolution (min-1) Max. at
Max. at
↻Rated
↻Maximum
Adjustment
1800-100
2000
2140
1900±100
Data given in the Table are theoretically calculated volumetric flows and tamper speeds
1845
1903
1700 1800
*1845
*1845
1700 1800
*Setting of Flow Control on screed = 42.5 litres/min max. .
- Provided that engine rpm and hydraulic pump delivery are guaranteed - Efficiency of volumetric flow and leakage oil loss neglected - Engine rpm indicated in the Table does not equal rpm of hydrauic pumps.
JOSEPH VÖGELE AG Entwicklung und Konstruktion
MAD_1182_2052189_02_00_00.doc
28 /28
Machine Technology Training SUPER 1600-2 / 1800-2
10.2
HFP Hydraulic function plan
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
1
2
3
4
5
6
7
8
Schaltplanhistorie der Maschine Super 1600-2/1800-2 History of the circuit diagrams for the machine Super 1600-2/1800-2 Materialnummer part number
von Masch.
bis Masch.
Benennung
PC-Dateiname
from machine
to machine
name
pc filename
2048651
11820014
1182XXXX
HFP_1182_2048651_02_00_00.pdf
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
HFP_1182_0001-XXXX
Modification
a b c d
01-12654
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Historie history
Bl.: sh.:
1 21
Bl.:
1
2
3
4
5
6
7
8
Fahrantrieb rechts advance drive right
i=0,902
96.2825.1000
O
Q9
Q1
Q10
i=0,902
Q2
Super 1600 (11.82)
Q10
Zylinderfunktionen 2 cylinder functions 2
Q12 Einspeisung Fahrantrieb feed
96.2822.1000
Q13
Zylinderfunktionen 1 cylinder functions 1
Q12
96.2817.1000 Fahrantrieb links advance drive left
U
Q9
96.2821.1000
Q11
Q14
Q13
Tamper tamper
Q11
Vibration vibration
Q14
Tamper Option tamper optional
96.2817.1000
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
2000 1/min 1800 1/min
2000 1/min 1800 1/min
i=0,902
Verteilerschnecke rechts auger right
O
Q3
FÎrderband rechts conveyor right
Q4
2060414
Einspeisung feed
Q5
Option optional
Verteilerschnecke-FÎrderband links auger-conveyor left
96.2823.1000
i=0,902
Verteilerschnecke links auger left
U
Q6
FÎrderband links conveyor left
Q7
2060414
Einspeisung feed
Q8
Verteilerschnecke-FÎrderband rechts auger-conveyor right
96.2823.1000 96.2824.1000
i=0,648
96.2820.1000
Q18
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Q15
Q16
Q17
Q22
O Tamper 80 l/min Option tamper 80 l/min optional
Modification
a b c d
Schmierpumpe lubricating pump
M
Super 1800 (11.82)
advance drive
Hochverdichtung Option high compaction optional Machine Key Code:
VÚGELE
SprÏhen Option spray optional
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Pumpenanordnung pump position
Bl.: sh.:
2 21
Bl.:
1
2
3
4
5
6
7
8
P1/4.6 M4 MS
M5
Q1 96.2817.1000
F
X
2
bar
Q12
F4 10 óm nom.
27,0 ccm/U 54,8ccm/U
S(P)
P
P
P
M1 U
2029365
L
DBV1 19 bar
B
DBV2 420 bar
S
S
S
Q9/Q10/Q12 96.2825.1000
Z
2-8bar 14 bar 7-13bar
Y
PM1 24V=
W1 E
X
PM2 24V=
96.1227.1020
A
395
bar
395
bar
P(S)
DBV1
96.2633.1006
DBV2,DBV3
96.2786.1002
PM1,PM2
96.2786.1003
F4
96.2425.1000
3
bar
MP
L
T
U
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
S1/21.2
Fahrantrieb rechts advance drive right
L3/20.4
L2/20.4
P2/4.7
M3
Modification
a b c d
DBV3 420 bar
M1
L1/20.1
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
75,9ccm/U
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Fahrantrieb advance drive
Bl.: sh.:
3 21
Bl.:
2
3
4
5
M9 MS
6
P1/3.8
1
Q2 96.2817.1000
7
8
P2/3.2 F
X
2
bar
F5 10óm nom. 54,8ccm/U
S(P)
P
P
M2 U
2029365
L
DBV4 19 bar
A
DBV5 420 bar
S
S
Q13/Q11 96.2822.1000
DBV6 420 bar M6
2-8bar 7-13bar
PM3 24V=
Y
PM4 24V=
W2 96.1227.1020 E
X
B
395 bar
395 bar
P(S)
DBV4
96.2633.1006
DBV5,DBV6
96.2786.1002
PM3,PM4
96.2786.1003
F5
96.2425.1000
3
bar
MP
L
T
U
Fahrantrieb links advance drive left
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
L6/20.4
L5/20.4
M8
Modification
a b c d
Z
14 bar
L4/20.1
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
75,9ccm/U
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Fahrantrieb advance drive
Bl.: sh.:
4 21
Bl.:
1
2
A
B
3
4
5
6
7
8
Super1800
M4
96.0975.1000
L
251,8 ccm/U B
A
96.0956.1000 201,4 ccm/U
A
M3
B
B
L L9/20.2 A
Super1600 96.0956.1000
L
201,4 ccm/U
PM5-PM8
2001163
DBV7,DBV8
96.2789.1002
DBV9
96.2789.1005
DBV10,DBV11
96.2789.1002
L7/20.5
L11/6.3
A
Q3
B
M12
2060414
PM5
PS
R T2 T1
MB
G
PM6
S
A
M14
Q4
B
PS
PM7
R T2 T1
MB
G
S
P5/6.7
PM8 P11/18.2
Q5 DBV7 255
bar
DBV8 255
bar
DBV9
46ccm/U
25
bar
. X1
X2
DBV10
255
bar
DBV11
255
bar
14 ccm/U
28ccm/U
225
S
bar
225 MA
96.2823.1000
P
X1
X2
bar MA
. M11
M13
Verteilerschnecke rechts auger right Modification
a b c d
Q3/Q4
Date
Name
S2/21.7
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
P4/6.8
FÎrderband rechts conveyor right Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Verteilerschnecke-FÎrderband rechts Bl.: 5 sh.: 21 auger-conveyor right
Bl.:
1
2
A
251,8 ccm/U
A
96.0956.1000
B
201,4 ccm/U
L8/20.2 Super1600 2001163
201,4 ccm/U
DBV12,DBV13
96.2789.1002
DBV14
96.2789.1005
DBV15,DBV16
96.2789.1002
M16
Q6/Q7
Q6
2060414
PM9
L10/20.5
PS
R T2 T1
MB
P4/5.8
PM9-PM12
P5/5.8
96.0956.1000
M18 G
S
A
Q7
B
PS
PM11
PM10
R T2 T1
MB
G
S
PM12
Q8 DBV12 255
bar
DBV15
255
bar
DBV13 255
bar
DBV16
255
bar
96.2823.1000
P
14 ccm/U DBV14
46ccm/U
25 X1
bar
X2
28ccm/U
225
S
bar
225 MA
X1
X2
.
MA
. M15
Verteilerschnecke auger Modification
bar
Date
M17
links left
Name
S3/21.7
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
8
L12/20.2
L
a b c d
7
L
B
B
6
M6
96.0975.1000
M5
B
A
A
5
Super1800
L
A
4
L11/5.3
B
3
FÎrderband links conveyor left Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Verteilerschnecke-FÎrderband links auger-conveyor left
Bl.: sh.:
6 21
Bl.:
2
3
4
5
6
7
8
Z1
Z2
Z3
Z4
2026912
2026912
2026681
2026681
P3/11.6
1
ST2
M20
M19
96.5402.1000
M6
A1
B1
A2
B2
DBV17 SRV1
A3
B3
A4
B4
A5
B5
M15
DBV18
100bar
100bar
96.5397.1003
96.5397.1003
T
96.5398.1008
MT1 96.5398.1009
SRV2 96.5398.1008
6l/min
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
T
B
T
B
b
b
96.5395.1019
P
o
WV5
a
a
A
96.5395.1009
a
a
P
b
B A
96.5395.1008
WV4
P a
A
96.5399.1002
Option optional
Nivellierung levelling system
links left
rechts right
Druckversorgung pressure supply
Bremse brake
Veriegelung interlock Bohle screed
Machine Key Code:
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
R1/8.8
WV3
Nivellierung levelling system
VÚGELE
1,0mm
P8/10.3
WV2
96.5397.1001
b
96.5396.1003 96.5395.1012
T a
P
B
P7/8.1
Q9/Q10/Q12
a
S
A
S
96.5395.1012
S
DBV20
b
P
b
P
80 bar
a
16ccm/U
230 bar
40 bar
RSV2
b
96.5397.1002
96.2825.1000
Q9
RSV1
96.5396.1003
P
96.5399.1001
DBV19
T
b
1,0mm
96.5395.1019
50:50
P1
Modification
a b c d
P2
6l/min
S4/21.3
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
P
Plan
2048651_02 Designation:
Zylinderfunktionen cylinder functions
Bl.: sh.:
7 21
Bl.:
1
2
3
4
5
Z9
Z10
Z7
2026677
2026677
2026658
Z6
0,8mm
0,8mm
2051186
8
Z5
2051186
2026708
1,0mm 46.0227.2020
P14/9.5
P13/9.4 M22
0,8mm
7
Z14 Z13
2026708
46.0227.2026
0,8mm
6
ST1
M21
96.5401.1000 B5
M
A4
B4
A3
B3
A2
B2
A1
B1
Date
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
b
DBV21 2012772
96.5395.1015
96.5397.1004
96.5395.1015
2,0mm
b
180 bar
T a
P
B P
96.5395.1010
WV6
a
a
A
96.5395.1007
P a
A
T
b B
T
b A a
b T
WV7
P
R1/7.8
o
WV8
a
Option HÎhenverstellung optional height adjustment Verteilerschnecke auger
Name
15 bar
20 bar
a
A
96.5395.1009
B
Bohle screed
96.5397.1004
B b
96.5395.1007
b T P a
a
A
Bohle heben/senken raising/lowering screed
15 bar
DBV24
WV10 Schwimmstellung float position
DBV22
a
WV9
b B
R2/21.5
96.5395.1011
WV11
DBV23
2,0mm
2,0mm 96.5395.1015
b T a
P
B
80 bar
A
96.5395.1007
DRV1
b
2081389
96.5398.1006
RSV4
96.5397.1008
WV12
SRV3
96.5397.1013
T a
P
T2
B
T
A
P1
96.5395.1010
P
Modification
a b c d
A5
30bar
P7/7.2
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
M3
Option optional Klappe flap
Bunkerwand links Bunkerwand rechts Druckzuschaltventil hopper side left side hopper side right side pressure on valve
vorne front Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Zylinderfunktionen cylinder functions
Bl.: sh.:
8 21
Bl.:
1
2
3
4
5
6
7
8
Bohle heben/senken raising/lowering screed
Z12
2026683
2026683
Modification
a b c d
WV14
2007207
2007207
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
P14/8.2
WV13
P13/8.2
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
Z11
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Zylinderfunktionen cylinder functions
Bl.: sh.:
9 21
Bl.:
2
3
4
5
6
7
8
Z11
Z12
2026683
2026683
WV13
WV14
2007207
2007207
P8/7.8
R4/20.2
1
M21
M22
ST1
B5
96.5401.1000 P
96.5403.1000
T
P
DRV2
T
A
0-40bar
0-40bar
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
T
T
b B
P
P a
Machine Key Code:
VÚGELE
a
96.5395.1011
a
WV11
Schwimmstellung float position
Bohle heben/senken raising/lowering screed
Bohlenentlastung screed assist Date
P
b T
b
B A
WV19
Option optional
Modification
WV12
30bar
b
96.5397.1014
a
WV18
96.5395.1008
b T a
a
P
b
B
96.5395.1008
96.5395.1019
1,0mm
96.5397.1014
DRV1
96.5399.1010
DRV3
A
SRV3
a
Z
RSV6
B
RSV5
R
B
A
Z
96.5396.1004
A
A
A2
96.5395.1010
A1
A
96.5398.1006
B
P
P
96.5396.1004
96.5397.1013
R
96.5399.1010
a b c d
A5
ST3
A
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
M
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
Bohle screed
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Bohlenentlastung screed assist
Bl.: sh.:
10 21
Bl.:
1
2
3
4
Hydr. AnschlÏsse Bohle hydr. connections screed
5
6
7
Bremse brake
Z
G
ST7
8
G
M24
Q20
96.5413.1000
DBV27 180bar
T1
96.2803.1000 P2 B DBV28 40bar
T2
7,7ccm/U
S
P
P
S
WV20
S
T P
b a
P
a
16ccm/U
A
96.5395.1008
Q10
B
b
KH3
WV
R
Bohle ein- und ausfahren width control (screed) Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Abschleppvorrichtung tow system Machine Key Code:
VÚGELE
S11/21.2
R5/21.5
P3/7.6
Q9/Q10/Q12 96.2825.1000
Modification
a b c d
96.5397.1003
P1
S8/21.3
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
96.2561.1000 M
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Bohlenfunktionen screed functions
Bl.: sh.:
11 21
Bl.:
1
2
3
4
5
6
M26
V
M27
M
X
A1
MB
MA
B1
M
P
Y
Y
LS
LS
X
A1
L15/21.2
L14/21.1
DBV29 230bar
DBV30 230bar
200bar
200bar
45bar
T
T
ST4 2001790
ST5 2001790
Q13
Q11
23ccm/U
23ccm/U
P
P
P
Q13/Q11 96.2822.1000
Q13/Q11 96.2822.1000
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
S
S
R8/21.4
R7/21.3
Tamper 40 Option tamper 40 optional AusfÏhrung T V / T P1 design T V / T P1
S6/21.4
S
Modification
B1
200bar
45bar
S
MA
35bar
200bar
P
MB
PM14
35bar
S5/21.4
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
PM13
a b c d
8
Hydr. AnschlÏsse Bohle hydr. connections screed
T
P
7
Machine Key Code:
VÚGELE
Vibration oder Pressleiste 1 vibration or pressure bar 1 AusfÏhrung T V / T P1 design T V / T P1
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Option optional
Plan
2048651_02 Designation:
Bohlenfunktionen screed functions
Bl.: sh.:
12 21
Bl.:
1
2
3
4
5
Bohle screed
6
7
Hydr. AnschlÏsse hydr. connections
8
T
M26
M
P
X
A1
MB
MA
B1
Y LS
PM13
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
35bar
DBV29 230bar
200bar
45bar T
ST4 2001790 Q18
Q13 23ccm/U
11ccm/U P
P
S
S
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Machine Key Code:
VÚGELE
Option optional
AusfÏhrung T V / T P1 design T V / T P1
R9/21.3
S14/21.3
S13/21.7 Name
Tamper 80 tamper 80
Q13/Q11 96.2822.1000
96.2820.1000
Date
P
L17/21.1
S
Modification
a b c d
200bar
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Bohlenfunktionen screed functions
Bl.: sh.:
13 21
Bl.:
1
2
3
4
5
6
7
8
Hydr. AnschlÏsse Bohle hydr. connections screed
T M26
M
P
X
A1
MB
MA
B1
Y LS
PM13
DBV29 230bar
45bar T
ST4 2001790 P
Q14 23ccm/U
S
Date
Tamper 40 Option tamper 40 optional AusfÏhrung T P2 design T P2
R10/21.3
L16/21.1
96.2821.1000
Modification
a b c d
200bar
200bar
S12/21.3
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
35bar
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Bohlenfunktionen screed functions
Bl.: sh.:
14 21
Bl.:
1
2
3
4
5
Bohle screed
6
7
Hydr. AnschlÏsse hydr. connections
8
T
M26
M
P
X
A1
MB
MA
B1
Y LS
PM13
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
35bar
DBV29 230bar
200bar
45bar T
ST4 2001790 Q13
Q11
23ccm/U
23ccm/U P
S
P
S
Tamper 80 tamper 80
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Machine Key Code:
VÚGELE
Spezial special
Option optional
AusfÏhrung T P1/ T P2 design T P1/ T P2
R11/21.3
L18/21.1
S17/21.4
S16/21.3
Q13/Q11 96.2822.1000
Modification
a b c d
200bar
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Bohlenfunktionen screed functions
Bl.: sh.:
15 21
Bl.:
1
2
3
4
5
6
7
8
Hydr. AnschlÏsse Bohle hydr. connections screed P1
DS
MP1
P2
MS
MP2
A1
AS
ST6 96.5415.1000
A2
P3 P1 P2
b
b
180 bar
T P
R6/21.3
Option optional
Option optional
Option optional
Pressleiste 1 pressure bar 1
Drehwegeventil-Aggregat rotary slide
Pressleiste 2 pressure bar 2
P
Q15
Q16
S
S
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Machine Key Code:
VÚGELE
Q17
Serial-No.:
11.82 0001 - XXXX
Q16 14 ccm/U Q17 3,8ccm/U
Option optional
Ident-No.:
11.82
Joseph VÎgele AG
Q15 14 ccm/U Q15/Q16/Q17 96.2824.1000
S
S10/21.7
S7/21.6 Date
P
P
S15/21.2
WV22
a
a
A
b
B
T P
96.5395.1008
WV23
a
a
A
b
B
T P
96.53951008
WV21
a
a
A
96.5395.1008
b
B
R6
Modification
a b c d
180 bar
b
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
180 bar
Spot:
Plan
2048651_02 Designation:
Hochverdichtung high compaction
Bl.: sh.:
16 21
Bl.:
1
2
3
4
5
6
7
8
Z16
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
2036284
A
Q21
A
96.2802.1000 350 +30bar 4,8ccm
Option optional Modification
a b c d
B
B
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Schutzdach protective roof
Bl.: sh.:
17 21
Bl.:
1
2
3
4
F4
5
6
7
8
1óm nom.
2010804
M
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
3,5bar 2l/min
OUT M18x1,5
P11/5.8
R13/21.1
Option optional Modification
a b c d
IN M12x1,5
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
Filter filter
Bl.: sh.:
18 21
Bl.:
1
2
3
4
5
6
7
8
R15/21.4
R14/21.2
Hydr. AnschlÏsse hydr. connections
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
X
150bar
Q22 2068133
18 ccm/U
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
L
L19/20.5
L1
S18/21.7
S
Modification
a b c d
B
Option optional
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
SprÏhen spray
Bl.: sh.:
19 21
Bl.:
2
3
SA3
6
7
8
L19/19.5
L10/6.8
L7/5.8
L6/4.7
L5/4.7
L2/3.6
R4/10.2
L12/6.8
L9/5.8
L8/6.8
L4/4.1
L1/3.1
SA1
RÏckwand rear of tractor unit 44.1152.2674
Maschinenantrieb machine drive system 2003766
F1 96.2453.1000
2bar
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
5
Hydr. AnschlÏsse Bohle hydr. connections screed
L
Modification
a b c d
4
L3/3.7
1
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
Machine Key Code:
VÚGELE
DS4 1,5 bar
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
RÏcklÌufe return flows
Bl.: sh.:
20 21
Bl.:
4
5
7
R5/11.4
M33
SA2
S3/6.8
S2/5.8
RSV7 1 bar 96.9228.0058
HÚK
S4/7.1
S8/11.1
S1/3.8
S15/16.7
S11/11.7
L15/12.5
R14/19.4
L14/12.1
L16/14.2
L17/13.4
L18/15.4
R13/18.7
A bar
DS5 1,8 bar
VA
B1
2
S17/15.3
F2
bar
B2 B3
0,4
S6/12.5
S5/12.1
S12/14.2
S14/13.3
R2/8.1 S16/15.3
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
RÏckwand rear of tractor unit
46.2153.0094
R6/16.5
B4
F3
96.2454.1000 T
Modification
a b c d
8
2
S10/16.6
1
R15/19.5
R8/12.6
R7/12.2
R9/13.4
R10/14.3
R11/15.4
Hydr. AnschlÏsse Bohle hydr. connections screed
6
S18/19.4
3
S13/13.2
2
S7/16.6
1
Date
Name
Date
Name
Drwn.
09.05.07
Letz
gepr.
28.03.07
ALetz
T
96.2455.1000
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048651_02 Designation:
RÏcklÌufe return flows
Bl.: sh.:
21 21
Bl.:
1
2
3
4
W1
5
W2
Q22
Z2 Q14 Q10 Q9
O
U
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
Z16 Z12
Q8
Z4
Q4
ST7 ST6
Q7
M
Q3
Q6
Q15
O
U
O
M4
F1
Z10
ST4 F3 SA3
ST5
Z7 Hyd.-Tank
WV14 Q21
Q16
SA1
ST3
M3
F2 M5
ST2
SA2
RSV7 Q20
ST1 Z9
M6
HÚK
WV13 Z14
Z6
Z1
Z3 Z11
M2
FR Modification
a b c d
8
M1
Q17
Q13 Q2
PVG
Q5
Q11
Q1
7
Q18
Q12
Z13
Z5
6
Date
Name
Date
Name
Drwn.
25.06.07
Letz
gepr.
30.03.07
ALetz
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
11.82 0001 - XXXX
Spot:
Plan
2048654 02 Designation:
Ûbersicht general view
Bl.: sh.:
2 36
Bl.:
Machine Technology Training SUPER 1600-2 / 1800-2
10.3
ESP Electrical function plan
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
1
2
3
4
5
6
7
8
Schaltplanhistorie der Maschine Super 1600-2/1800-2/1800-2 SJ History of the circuit diagrams for the machine Super 1600-2/1800-2/1800-2 SJ
Materialnummer
von Masch.
bis Masch.
Benennung
PC-Dateiname
part number
from machine
to machine
name
pc filename
11820001
11820009
ESP_1182_0001-0003
ESP_1182_2045887_00_00_00.pdf
2053532_00
11820010
11820181
ESP_1182_0010-0181
ESP_1182_2053532_00_00_00.pdf
2070924_00
11820182
1182XXXX
ESP_1182_0182-XXXX
ESP_1182_2070924_00_00_00.pdf
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
2045887_00
Modification
a b c d
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Historie history
Bl.: sh.:
0 56
Bl.:
1
2
3
4
5
6
7
8
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
Inhaltsverzeichnis Batterien, Anlasser, Lichtmaschine Sicherungen F1-F10 Sicherungen F11-F21 Sicherungen F22-F30 Sicherungen F31-F42 ZÏndschloÞ, Start/Stopschalter Dieselmotor Tankgeber, RÏcklauffilter Rundumleuchte Arbeitsscheinwerfer vorne Arbeitsscheinwerfer hinten NOT-AUS, Hupe U-Stab Fahrhauptschalter, RÏckfahrhupe Kettenantrieb Lenkautomat Vorschubpoti, Vorschubhebel, Lenkhebel Schnittstelle SprÏhmodul 24V Fahrantriebs Drehzahlsensoren Parkbremse Materialtransport KratzerbÌnder Materialtransport Schnecken Bohle heben/senken, Entlastung, Schwimmstellung Bohlenzylinder Sitzventile, Bohlenverriegelung Tamper, Vibrator, Pressleisten Bohle teleskopieren Neigungssensor Nivelierzylinder BunkerwÌnde / -klappe SchneckenhÎhenverstellung Scheibenwischer Fettschmieranlage, Tank + SprÏhanlage, Sitzheizung Heizung Heizung Schukosteckdose, 400V Schnittstelle SJ Bohlen-Messwerte Anschlussstecker Aussensteuerstand Steuerungs Codierung Programmierschnittstellen
Modification
a b c d
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
CAN-BUS CAN-BUS, CAN-Node CAN-BUS, CAN-Node ECM Steuerung 2 CPU Steuerung 2 IO Steuerung 3 CPU Steuerung 3 IO CAN-Node 1+2 CAN-Node 3+4 CAN-Node 5 Bedienpult Ûbersicht Schaltschrank Ûbersicht Heizungskasten Serie Ûbersicht Heizungskasten Option SJ Ûbersicht Bezeichnungen
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
40 41 42 43 45 46 47 48 51 52 53 55 56 57 57a 58
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Inhaltsverzeichnis table of contents
Bl.: sh.:
0.1 56 Bl.:
1
2
3
4
5
6
7
8
L+/2.1 B+/2.1 K4+/43.5 K4-/43.5 Anl.50/6.6 D+/6.7
B3
30
B3.K4
B3
X12
B3
X1:6
1 W1.1
X1:8
2 W1.1
1 W1
2 W1
87
B3.K4 B3.V5 40 30
60A
DigsyComp.
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
87
A
B3
X1:7
X5
1F2 100A
30
50
+
B+
1G1
D+
-
1R3
1M4
M
1G6
G 3
+
W
1G2
B-
-
T31_Chassis
31
T31
LT31/2.1 87
30
+
.2
G -
Hauptschalter main switch
Modification
a b c d
85-
ID2,2 IO-MODUL Contr.Nr.:2 VorglÏhen
B3
K
46A2
F50
B3.K1
86+
VorglÏhen engine heating
Batterie battery
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Lichtmaschine alternator
Anlasser starter
Machine Key Code:
VÚGELE
Ident-No.:
Spot:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Plan
2070924 00 Designation:
Batt., Anlasser, Lichtmasch.
Bl.: sh.:
1 56
Bl.:
1
2
4
5
6
7
8
L+/1.8
L+/3.1
B+/1.8
B+/4.1
F1
F2
F3
7,5A
B3
B3
X4:1
F5
7,5A
B3
X4:2
X4:3
F6
7,5A
B3
X4:4
F7
7,5A
B3
X4:5
F8
7,5A
B3
F9
7,5A
B3
X4:6
X4:7
F10
15A
B3
15A
B3
X4:8
X4:9
7,5A
B3
X4:10
121
2X2
2X2
F2/6.1
F3
F4
F5/38.1
F6/46.1
F7/7.1
F8/8.1
F9/10.1
F10/6.1
Reserve
Reserve
Codierung, ZÏndung C1-C3
Spannungsversorgung Controller 2 IO
RÏcklauffilter, Hupe
Rundumleuchten
Arbeitsleuchten hinten
Ladekontrontrolle D+
205
Logik-Versorgung C1-C3, ZÏndung
94
F1
124
Reserve
2X2
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
F4
7,5A
2X2
3X1:
3
55A2 Bedienpult
GND GND
2X2
204
2X2
201
3X1:
3 W13
4
55A2 Bedienpult
4 W13
GND GND
2X2
237
2 W17
5X1
2
T31/1.8
Modification
a b c d
3
T31_Hz/33.1
T31/3.1
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Sicherungen F1-F10
Bl.: sh.:
2 56
Bl.:
1
2
3
4
5
6
7
8
L+/2.8
L+/11.1
B3
X4:13
B3
2X4
2,5mm2
B3
X4:14
43
X4:15
2X2
187
F18
B3
X4:16
2X2
145
F19
7,5A
B3
B3
X4:17
2X2
B3
X4:18
2X2
154
2.1X1-
2.1X2-
B3
X4:20
7,5A
B3
X4:21
49 2 W13
3X1:
1
2
55A2
55A2
Bedienpult
Bedienpult
Uv
Ub
Uv
Ub
Pult, Not-Aus
F17/37.1 Aussensteuerstand links
F15/7.1
F16/37.1 Aussensteuerstand rechts
U-Stab, Initiatoren, Sens. Niv-Zyl.
Sensorik Band, Lenkautomat, GlÌttblechtemp.
2.1X2+
F14/12.1
F13 Reserve
F12/17.1 ZÏndung SprÏhmodul
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
3X1:
2.1X1+
X4:19
7,5A
46
2X2
2,5mm2
F21
15A
1 W13
2,5mm2
F20
3A
F21
X4:12
F17 7,5A
Reserve
B3
F16 7,5A
F20
X4:11
F15 7,5A
Reserve
B3
F14 7,5A
F19/9.1
F13 7,5A
Arbeitsleuchten vorne
F12 15A
F18/11.1
F11
T31/2.8
T31/6.1 24V Steckdose
Modification
a b c d
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
Sicherungen F11-F21
Bl.: sh.:
2070924 00 Designation:
3 56
Bl.:
a b c d Modification Date Name Drwn.
gepr. Date Name
29.05.07 Ramb
X4:24
2X2 136
VÚGELE
F26
B3 X4:25
2X2 19
B3 X4:26
2X2 32
Joseph VÎgele AG Serial-No.:
F30/48.1
B3 25A
Spannungsversorgung Controller 3 IO
211
F25
F29/47.1
2X2
15A
Spannungsversorgung Controller 3 CPU
F24
F28/45.1
15A
Spannungsversorgung Controller 2 CPU
X4:23
4
F27/32.1
3
Option SprÏhanlage
14
B3
F26/32.1
X4:22
Option Tankanlage
F23
F25/43.1
7,5A
Leistungsversorgung ECM
F22
F24/13.1
2
Ext. Niveltronik, Drehzahlerf. Tamper + Vibration
2X2
F23/32.1
F22/31.1
B3
Sitzheizung re + li
Scheibenwischer, waschanlage
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1 5 6
15A
F27 15A
F28
B3 X4:27
2X2
B3 X4:28
Machine Key Code:
1182 0182 - XXXX
7
15A
F29 15A
B3 X4:29
11.82
Designation:
B3
Ident-No.:
8
B+/2.8 87
B+
B3.K2 30
87
NA_Zw/11.1
B3.K3 30
B+NA/5.1
F30 15A
X4:30
29
2070924 00 Spot: Plan
Sicherungen F22-F30 Bl.: sh.:
4 56 Bl.:
1
2
3
4
5
6
7
8
B+NA/4.7
B+NA/11.1
Modification
a b c d
Date
Drwn. gepr.
Date
Name
29.05.07
Ramb
2X2
X4:38
X4:39
B3
X4:40
B3
15A
B3
X4:41
X4:42
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
F42 Reserve
F41/17.1
233
Machine Key Code:
VÚGELE
B3
SprÏhmodul
167
B3
X4:37
F42 15A
F40/43.1
2X2
B3
F41 7,5A
ECM ZÏndung
161
X4:36
F39/6.1
2X2
B3
Anlasser
155
X4:35
F40 7,5A
F38
2X2
B3
F39 15A
Reserve
F33/51.1 Spannungsversorgung CAN-Node 1
Name
X4:34
F38 15A
F37/33.1
F32
149
Reserve
Reserve
F31
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
2X2
B3
F36/52.1
X4:33
F37 15A
Spannungsversorgung CAN-Node 4
B3
X4:32
F36 15A
F35/52.1
B3
X4:31
F35 15A
Spannungsversorgung CAN-Node 3
B3
F34 15A
IsolationsÏberwachung, CAN-Node Heizung
F33 15A
F34/51.1
F32 15A
Spannungsversorgung CAN-Node 2
F31
Spot:
Plan
Sicherungen F31-F42
Bl.: sh.:
2070924 00 Designation:
5 56
Bl.:
1
2
3
4
5
6
7
8
F2/2.2
F2/45.1
F39/5.6
F39
F10/2.6
F10
2X2
121 1 W26
0
13
1
6S2 46A2
14
30
X1
DigsyComp. 2 W26
2X2 27
B3
55A2
IO-MODUL Contr.Nr.:2 BHS
6H7
87a
X2
Bedienpult
S42
175
51
B3
87
Anlasser
X1:1
46A2
6K5
QD2.4
3X1:
14
X1:2
DigsyComp.
B3
2X2
7
2X2
10
X1:3
2X2
13
2X2
14 W13
D+/1.8
16
45A2 DigsyComp.
ID1.7 CPU-MODUL Contr.Nr.:2 D+
X1:4
B3 A
A
A
B3.V3
B3.V1
K
B3.V2
K
6
2X2
K
B3:K1
K
86+
T31/3.8
B3 2X2
X1:5
87
30
206
85-
2X2
225
3 T31/8.1
87 30
Date
Selbsthaltung Batteriehauptschalter
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
5
6K5 A
87a
ZÏndschloÞ main switch
B1.V3
86+
V4 85-
Modification
a b c d
45
IO-MODUL Contr.Nr.:2 ZÏndung
Anl.50/1.8
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
ID2.9
.7
Entkopplung D+ decoupling D+
Starten
start button
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
ZÏndschloss, Start/Stop-Schalt
Bl.: sh.:
6 56
Bl.:
1
2
3
4
5
6
7
8
F15/3.4
F15/15.1
F7/2.5
F7/11.1
2X2
190
2X4
13
2X4
19
2X2
2X2
205
208
1 W4
1
3 W4
7S4
3
7S5
P
P 4
3
2 W4
2X2 44
46A2
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
176
45
46A2
46A2
QI2.4
DigsyComp.
DigsyComp.
ID2.6
ID2.7
IO-MODUL Contr.Nr.:2 RÏla Filter
IO-MODUL Contr.Nr.:2 RÏla Filter
R
R
18
46A2 DigsyComp.
IU2.3
2X4
IO-MODUL Contr.Nr.:2 Dieseltank
20
2X4
23
1 W5
7B1 2 W5
2X4
21
AGND
AGND/12.1
Tankgeber fuel indicator
Modification
a b c d
2X2
DigsyComp. IO-MODUL Contr.Nr.:2 Dieseltank
6
173
4 W4
Date
RÏcklauffilter return filter
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
RÏcklauffilter return filter
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Tankgeber, RÏcklauffilter
Bl.: sh.:
7 56
Bl.:
1
2
3
4
5
6
7
8 F8
F8/2.5
30
8K6 87
87a
46A2 DigsyComp.
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
QD2.7 IO-MODUL Contr.Nr.:2 Runduml.
2X2
163
6X2
2X2
166
3 W34
54
3 W35
1
6X3
169
36 W13
1
4X9
+
8H6 3X1:
M -
36
55A2 Bedienpult
H44
86+
Rundumleuchte
8K6 85-
2
6X2
6X3
2
4 W34
2X2
57
2X2
162
-
4X9
4 W35
2X2
165
2X2
159
T31/6.8
T31/9.1 87 30 87a
.8
Rundumleuchte beacon im Dach
Modification
a b c d
2X2
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
Rundumleuchte beacon
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Rundumkennleuchte
Bl.: sh.:
8 56
Bl.:
1
2
3
4
5
6
7
8 F19
F19/3.7
30
10K3
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
87
2X2
143
2X2
1 W34
6X4
1
9H4
140 1 W35
6X5
X1
1 X1
9H5 X2
2
6X4
X2
2
2 W34
2X2
144
6X5 2 W35
2X2
147
T31/8.8
T31/10.1
Arbeitsleuchten vorn links
Modification
a b c d
87a
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
rechts
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Beleuchtung
Bl.: sh.:
9 56
Bl.:
1
2
3
4
5
6
7
8 F9
F9/2.6
2,5mm2
46A2 DigsyComp.
QD2.8 IO-MODUL Contr.Nr.:2 Arbeitsl.
30
10K4 87
87a
55
2,5mm2
2X2
6X6
2X2
128
2X2
2X2
85
10K3
2X2
131
125
7 W34
5 W35
7 W35
1
1
1
1
6X7
6X8
X1
6X9
X1
2X2
4X12
137
2
2X2
134
5X1
9 W17 9
5X7
1
X1
82
10H5 86+
2X2
122
5 W34
X1
X2
10H5.1
X2
10H6
X2
X2
10H6.1
86+
10K4 85-
85-
2
6X6
2
6X7
2
6X8
6X9
2
1
4X12
2
5X1 6 W34
2X2
2X2
84
81
2X2
129
8 W34
2X2
6 W35
2X2
123
132
8 W35
2X2
126
5X7 10 10 W17
2X2
138
2X2
135
T31/11.1 87 30 87a
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
/9.4
30 87a
.5
Arbeitsscheinw. spotlights rechts right
87
Heizungskasten heating distributer
T31/9.8
Modification
a b c d
79
Arbeitsscheinw. spotlights links left
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
2X2
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Arbeitsleuchten
Bl.: sh.:
10 56
Bl.:
1
2
3
4
5
6
7
8
F7/7.8
F7/13.1
F18
F18/3.6 B+NA/5.8 NA_Zw/4.7 L+/3.8
11
Not-Aus 24V
3X1:
29
55
X3:1
F0
2X2
2X2
61
58
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
3A
B3
4X1
5
4X1
6
21
11
22
12
2X2 2X2 4X2
4X1
8
2X2
212
2X2
215
5
4X2
21
11B4
7
11S2.2 4X1 217 220
2X2
4
2X2
226
2X2
218
2X2
229
2X2
221
2X2
232
2X2
224
2X2
235
2X2
227
2X2
7
8
46A2 DigsyComp.
6
9
B3
11K6
IO-MODUL Contr.Nr.:2 NOT-AUS
B3
X2:1
86+
46A2 2X2
IO-MODUL Contr.Nr.:2 Hupe
185 1 W43.1
X2:3
49
+
11H7
11C7
85-
85-
8
B1.V4 7
V7 A
A 86+
2 W43.1
11K6 11K4
87a
K
86+
V6
230
B3
X2:2
87
DigsyComp.
8
10
B3.K3
K
30
ID2.1
B3.K2
12
4X2
39
VÎgele
11
22
6
7
11K4
X2:6
QD2.2 223
11S2.4
+A1
2X2
85-
4X2
2X2
-A2
186
66
T31/10.8
T31/12.1
Not-Aus Kreis emergency stop circuit
14
NOT-AUS emergency stop
87
11
30
/4.2
87
30
/4.2
.7
Hupe horn
87 30 87a
.7
12 STOP
Modification
a b c d
X3:2
12
3
Lastrelais 1
Not-Aus-Modul Not-Aus 0V
B3
2X2
52
B3
X2:5
2
Kontrolleucht.
2X2
34 W13
B3
X2:4
1
Not-Aus 24V
29 W13
5
34
Not-Aus 0V
3X1:
B3
0V Lastrel.
Not-Aus 0V
14
Last Abgang
+NotAus
Lastrelais 2
-NotAus
Last Zwisch
55A2 Bedienpult
Last Einsp.
55A2 Bedienpult
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
Not-Aus Kreis, Hupe
Bl.: sh.:
2070924 00 Designation:
11 56
Bl.:
1
2
3
4
5
6
7
8
F14/3.3
F14/18.1 T_8V_1/15.1 T_8V_2
2X4
2X4
46
12B2 +
24V 8V -
1
2X4
4
2X4
7
12B3
47A2
+
+
DigsyComp.
IU1.4
24V 8V
64
2X4
+
61
6 W13 6
3X1:
CPU-MODUL Contr.Nr.:3 URef
-
2X4
49
-
-
55A2 7
Bedienpult
46A2
Uref 8V
DigsyComp.
+8V
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
IU2.4 IO-MODUL Contr.Nr.:2 Uref Pult
3X1:
55A2 Bedienpult
Uref 0V
2X4 AGND/7.8 T31/11.8
2X4
3
2X2
228
2X4
2X4
54
42
5 W13
AGND
57
AGND/15.1 T31/13.1
U-Stab +8V power supply +8V
Modification
a b c d
5
Date
U-Stab +8V power supply +8V
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
U-Stab +8V power supply +8V
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
U-Stab
Bl.: sh.:
12 56
Bl.:
1
2
3
4
5
6
7
8
F7/11.8
F7
F24/4.3
F24/25.1
2X2
55A2
139
Bedienpult
S5 Reversierung
3X1:
26
26 W13
2X2
238
46A2
48A2
DigsyComp.
DigsyComp.
QI2.2
QI2.4
IO-MODUL Contr.Nr.:2 RÏckf. Hupe
IO-MODUL Contr.Nr.:3 FHS Einbau 11
10
11
16
18
46A2
14
DigsyComp.
12
13K5
14
12
13K6
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
ID2.12 IO-MODUL Contr.Nr.:2 Revers.
48A2 DigsyComp.
QD2.7
QD2.6
IO-MODUL Contr.Nr.:3 Freig. Vor
IO-MODUL Contr.Nr.:3 Freig. RW
54
1 W46
13H5 13K5
+
13K6
+A1
53
-A2
+A1
-A2
-
2 W46
13K1
+A1
13K2
13K3
+A1
+A1
13K4
+A1
2X2 -A2
-A2
-A2
2X2
69
255
-A2
T31/12.8
T31/14.1 14
14 11
/14.2
12
14 11
/14.4
14 11
12
12
/14.3
14 11
/14.5
12
11
.6
12
Option RÏckfahrsignal option back signal
14 11
.8
12
Fahrhauptschalter traction main switch
Modification
a b c d
48A2 DigsyComp.
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Fahrhauptschalter
Bl.: sh.:
13 56
Bl.:
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1
3
4
5
45A2
45A2
45A2
45A2
DigsyComp.
DigsyComp.
DigsyComp.
DigsyComp.
QPWM1.7
QPWM1.8
QPWM1.5
QPWM1.6
CPU-MODUL Contr.Nr.:2 Fa li vor
CPU-MODUL Contr.Nr.:2 Fa li rÏck
CPU-MODUL Contr.Nr.:2 Fa re vor
CPU-MODUL Contr.Nr.:2 Fa re rÏck
54
55
52
53
11
11
11
11
14
13K1
12
14
1 W20
14Y2.1 PM3
1
1
2
2
57
12
13K3
14
12
3 W20
2 W20
2X2
4 W20
2X2
13K2
14
5 W20
14Y2 PM4
14Y4.1 PM1
1
1
2
2
63
7
8
13K4
12
7 W20
6 W20
2X2
60
6
8 W20
2X2
14Y4 PM2
66
T31/13.8
T31/17.1
links vorwÌrts left forward Modification
a b c d
2
Date
links left
Name Drwn. gepr.
rÏckwÌrts backward
rechts right
Date
Name
29.05.07
Ramb
vorwÌrts forward
rechts right
rÏckwÌrts backward Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
FHS, Fahrantrieb
Bl.: sh.:
14 56
Bl.:
1
2
3
4
5
6
7
8
F15/7.8
F15/20.1
T_8V_1/12.8
T_8V_1/27.1
2X4
6X10
1
2X4
10
7
2X4
16
2X4
13
1 W41
5 W41
1 W40
5 W40
6X11
5
15B5
1
2X4
22
2X4
68
5
15B6
6X10
6X11
3
3
4
4
43
U
U
46A2 DigsyComp.
ID2.5
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
6X10
2X4
6X11
6
2 W41 18
6 W41
2X4
15
4 W41
2
3 W41
2X4
2X4
2X4
17
11
6
2 W40 12
6 W40
2X4
9
2X4
5
39
8
4 W40
3 W40
2X4
14
40
45A2
46A2
45A2
DigsyComp.
DigsyComp.
DigsyComp.
ID1.1
IU2.2
ID1.2
CPU-MODUL Contr.Nr.:2 Einst LA li
IO-MODUL Contr.Nr.:2 Sensor LA
CPU-MODUL Contr.Nr.:2 Einst LA re
AGND/12.8
AGND/18.1
Steckerbelegung /plug socket OPTION Lenkautomatik steering automatic
Modification
a b c d
2
IO-MODUL Contr.Nr.:2 Not-Halt
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
1: +8V 2: Masse von 8V/ground from 8V 3: LenkfÏhler Links 2V, Mitte 4V, Rechts 6V /pickup left 2V, middle 4V, right 6V 4: EinsteckÏberwachung +8 V/control +8V 5: +24 V 6: Masse/ground Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Lenkautomat
Bl.: sh.:
15 56
Bl.:
1
2
3
4
55A2
55A2
55A2
Bedienpult
Bedienpult
POT3
POT1
POT2
Vorschub
FHS poti
Lenkung
3X1:
7
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
7 W13
2X2
Date
3X1:
8
8 W13
2X2
209
6
Modification
6
Bedienpult
3X1:
a b c d
5
9
2X2
200
203
5
45A2
45A2
45A2
DigsyComp.
DigsyComp.
DigsyComp.
IU1.3
IU1.4
IU1.2
CPU-MODUL Contr.Nr.:2 Vorschub
CPU-MODUL Contr.Nr.:2 Vorschub FHS
CPU-MODUL Contr.Nr.:2 Lenkhebel
Vorschub Poti
Vorschub FHS
Drwn. gepr.
Date
Name
29.05.07
Ramb
Lenkhebel steering lever
Machine Key Code:
VÚGELE
8
9 W13
7
Name
7
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
Vorschub, Lenkhebel
Bl.: sh.:
2070924 00 Designation:
16 56
Bl.:
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1
F41/5.7 F12/3.2
3
2X2
T31/14.8
2X2 2X2
4
5
2X4 2X4
70
2X4 2X4 2X4 2X4
73
6
7
8
DZFAli/18.1
71
DZFAre/18.1
CAN_High/40.1
255
T31/18.1
172
178
W71 17X1a
2073576
Modification
a b c d
2
Date
Name
gepr.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Code 9/16
Nur bei Option 1800-2 SJ Only with the option 1800-2 SJ
Code 1/8
17X1b
Date Drwn.
1
Name
29.05.07 Heindtel
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
24V Schnittstelle SJ 24V connection SJ
Bl.: sh.:
2070924 00 Designation:
17 56
Bl.:
1
2
3
4
5
6
7
8
F14/12.8
F14/28.1
2X4
1 W32
18R2
2X4
52
5K
1 W31
1
18R5
55
5K
1
18B1
2
2 W32
2X4
53
18B4
3
2
2 W31
2X4
56
3
+
+
13
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
IN
3 W31 14
18B3
14
18B5
-
9
Nur bei Option 1800-2 SJ
45A2
45A2
DigsyComp.
DigsyComp.
IC1.1
IC1.2
CPU-MODUL Contr.Nr.:2 DZ FA re
CPU-MODUL Contr.Nr.:2 DZ FA li
2X4
18B3, 18B5
-
10
2X2
54
2X4
36
Only with the option 1800-2 SJ
57
DZFAli/17.8 DZFAre/17.8
T31/17.8
T31/19.1
AGND/15.8
AGND/20.1
Initiator links proximity switch left
Modification
a b c d
13
IN
3 W32
Date
Initiator rechts proximity switch right
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
Spot:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Plan
2070924 00 Designation:
Drehzahlerfassung Fahrantrieb
Bl.: sh.:
18 56
Bl.:
1
2
3
4
5
6
7
8
55A2 Bedienpult
S14 Moduswechsel
3X1:
27
27 W13
P 2X2
202
45A2
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
41
45A2
QPWM1.1
DigsyComp.
CPU-MODUL Contr.Nr.:2 Parkbremse
ID1.3 CPU-MODUL Contr.Nr.:2 Moduswechs.
48 2X2
116 1 W30 1
2
19Y6 WV4
2 W30
2X2
117
T31/18.8
T31/24.1
Moduswechsel
Modification
a b c d
DigsyComp.
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Parkbremse
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Parkbremse
Bl.: sh.:
19 56
Bl.:
1
2
3
4
5
6
7
8
F15/15.8
F15/25.1
2X4
2X4
31 2 W57
28 2 W56
2 2
20B7
20B1
3 3
U
3 2X4 W57
U 6
47A2 Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1
52A5
52A5
52A5
CAN Node
CAN Node
CAN Node
CAN Node
QPWM7
QPWM8
QPWM5
QPWM6
IU1.3
Node Nr.: 4
Node Nr.: 4
Node Nr.: 4
Node Nr.: 4
Band li vorw
7
Band li rÏckw
Band re vorw
8 36 +
1 W57
54 -
5 37 +
13 14 W29.1 W29.1
55 -
15 16 W29.1 W29.1
20Y3 PM11
1
2
2
20Y4.1 PM12
IU1.2 CPU-MODUL Contr.Nr.:3 Ba.Sens.re
Band re rÏckw
52 -
35 +
9 10 W29.1 W29.1
20Y5 PM7
DigsyComp.
1
53 -
11 12 W29.1 W29.1
1 W56
2X4 1
5
6 34 +
1
1
2
2
29
47A2
39
36
20Y6.1 PM8
AGND/18.8
AGND/27.1
Paddelsensor paddle sensor
FÎrderband links conveyor left VorwÌrts forwards
Modification
a b c d
52A5
DigsyComp. CPU-MODUL Contr.Nr.:3 Ba Sens.li
2X4
3 2X4 W56
32
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
FÎrderband rechts conveyor right
ZurÏck backwards
VorwÌrts forwards Machine Key Code:
VÚGELE
Paddelsensor paddle sensor
ZurÏck backwards Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Band
Bl.: sh.:
20 56
Bl.:
1
2
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
5
6
52A5
52A5
52A5
52A5
CAN Node
CAN Node
CAN Node
QPWM3
QPWM4
QPWM1
QPWM2
Node Nr.: 4
Node Nr.: 4
Node Nr.: 4
Node Nr.: 4
Schn. li vorw
Schn. li rÏckw
Schn. re vorw
4 22 +
40 -
42 +
41 -
1
2
2
21Y2 PM9
20 +
Schnecke auger VorwÌrts forwards Name Drwn. gepr.
38 -
21 +
1 2 W29.1 W29.1
21Y3 PM10
39 -
3 4 W29.1 W29.1
1
1
2
2
21Y5 PM5
Linke Seite left side
8
2
7 8 W29.1 W29.1
1
7
Schn re rÏckw
1
5 6 W29.1 W29.1
Date
4
CAN Node
3
Modification
a b c d
3
21Y6 PM6
Schnecke Rechte Seite auger right side
ZurÏck backwards Date
Name
29.05.07
Ramb
VorwÌrts forwards
ZurÏck backwards
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Verteilerschnecken
Bl.: sh.:
21 56
Bl.:
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1
3
4
5
6
7
8
51A1
52A1
52A1
52A1
52A1
51A1
51A1
CAN Node
CAN Node
CAN Node
CAN Node
CAN Node
CAN Node
CAN Node
QD8
QD6
QD8
QPWM5
QPWM7
QD2
QD1
Node Nr.: 1
Node Nr.: 3
Node Nr.: 3
Node Nr.: 3
Node Nr.: 3
Node Nr.: 1
Node Nr.: 1
n. schw.
Entlastung
8
Entlastung
6 37 +
19 -
2
17 -
1
23Y1 WV12a
2
19 -
34 +
5 6 W27.1 W27.1
2
23Y4 WV19a
Bohle senken
7
1
23Y3 WV18a
P-Entl. re
5 37 +
3 4 W27.1 W27.1
1
P-Entl. li
8 35 +
15 16 W18.1 W18.1
23Y5 DRV2
52 -
2 36 +
54 -
Schwimmstellung aus float position off
Date
21 +
3 -
Drwn. gepr.
Date
Name
29.05.07
Ramb
7 8 W27.1 W27.1
11 12 W18.1 W18.1
1
1
1
1
2
2
2
23Y6 DRV3
2
23Y7 WV11b
2 -
13 14 W18.1 W18.1
23Y8 WV11a
heben raise
Einbaubohle heben/senken raising/lowering screed
Machine Key Code:
VÚGELE
20 +
1 2 W27.1 W27.1
Bohle Entlastung screed relive
Name
Bu re heben
1
senken lower
Modification
a b c d
2
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Bohle heben/senken, Entlastung
Bl.: sh.:
23 56
Bl.:
1
2
3
4
5
6
7
8
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
Bohle verriegeln/ entriegeln screed lock/unlock
46A2
46A2
51A5
51A5
DigsyComp.
DigsyComp.
CAN Node
CAN Node
QD3
QD2.6
QD2.5
QD8
QD6
Node Nr.: 1
IO-MODUL Contr.Nr.:2 Sitzv sta li
IO-MODUL Contr.Nr.:2 Sitzv sta re
Node Nr.: 2
Node Nr.: 2
DZV Zyl.
3 22 +
4 -
53
1 2 W18.1 W18.1
2X2 1
2
2X2
104
2
2 W25
2X2
1
24Y4 WV13
2
2 W24
2X2
105
Sitzventil Stangenseite links
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
24Y5 WV14
35 +
17 -
3 4 W21.1 W21.1
24Y6 WV5b
1
1
2
2
24Y7 WV5a
102
Bohle entriegeln screed lock
T31/25.1
Bohle verriegeln screed unlock
Sitzventil Stangenseite rechts
Machine Key Code:
VÚGELE
19 -
101
24V bedeutet Ventil ist offen
Klappe flap
37 +
1 2 W21.1 W21.1
T31/19.8
Druckloser Umlauf fÏr die Funktionen:
Bohle verr.
6
1 W24
1
24Y1 WV6a
Bohle entr.
8
52
1 W25
Modification
a b c d
51A1 CAN Node
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Sitzventile, Bohlenverriegelung
Bl.: sh.:
24 56
Bl.:
1
2
3
4
5
6
7
8
F24/13.8
F24/27.1
F15/20.8
F15/36.1
2X2
2X2
142
4X5 10
2X2
187
9
4X5
184
43
47A2 DigsyComp.
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
ID1.5 52A1
47A2
CAN Node
DigsyComp.
QPWM1
QPWM3
QPWM1.4
Node Nr.: 3
Node Nr.: 3
Tamper
Vibration
CPU-MODUL Contr.Nr.:3 P2
1
3 20 +
38 -
22 +
11 12 W27.1 W27.1
40 -
30
25K4 87
51
13 14 W27.1 W27.1
87a
2X2
2X2
92 1 W23 1
1
2X2
95 3 W23 1
98 5 W23 1
1
25Y2
86+
25Y3 2
25K4
2
PM13
85-
PM14
2
25Y5 WV21
2
25Y6 WV22
2 W23
2X2
4 W23
2X2
93
2
25Y7 WV23
6 W23
2X2
96
99
T31/24.8
T31/26.1 87 30 87a
Tamper tamper
Modification
a b c d
52A1 CAN Node
CPU-MODUL Contr.Nr.:3 Freig. HV
Date
P1
P2
Vibrator vibrator
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
DS
.5
OPTION Pressleisten pressure bars
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Tamper, Vibration, Pressleiste
Bl.: sh.:
25 56
Bl.:
1
2
3
4
5
6
7
11
2X2
8
4X6
70
42
47A2 DigsyComp.
ID1.4
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
CPU-MODUL Contr.Nr.:3 Dulo Uml.
48A2
48A2
48A2
DigsyComp.
DigsyComp.
DigsyComp.
52A1
QD2.4
QD2.3
QD2.1
QD2.2
CAN Node
IO-MODUL Contr.Nr.:3 Bohle li aus
IO-MODUL Contr.Nr.:3 Bohle li ein
IO-MODUL Contr.Nr.:3 Bohle re ein
IO-MODUL Contr.Nr.:3 Bohle re aus
QD2 Node Nr.: 3 DZV Bohle
2
51 2X2 4X5
26Y2 2
2X2
50 2X2
38
1
4X5
48 2X2
41
3
4X5
44
5
49 2X2 4X5
21 +
47
9 10 W27.1 W27.1
7
1
1
1
1
1
2
2
2
2
2
4X5
4
2X2
39
26Y3
26Y4
4X5
6
2X2
42
4X5
45
8
2X2
3 -
26Y5
26Y6 WV20a
4X5
48
T31/25.8
T31/27.1
ausfahren extend
einfahren retract
Ausziehbohle extending screed
Modification
a b c d
48A2 DigsyComp.
Date
Name Drwn. gepr.
einfahren retract
linke Seite left side
Date
Name
29.05.07
Ramb
Ausziehbohle extending screed
ausfahren extend
Druckloser Umlauf
rechte Seite right side
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
Bohle ein-/ausfahren
Bl.: sh.:
2070924 00 Designation:
26 56
Bl.:
1
2
3
4
5
6
7
8
F24/25.8
F24/36.1
T_8V_1/15.8
T_8V_1
2X4
4
2X2
48A2 DigsyComp.
136
2X2
139
QI2.2 IO-MODUL Contr.Nr.:3 WBF Seil/Bod
rt bl
16 rt/ws 2X2 67
4X8 B
F
C
4X8 D
U
2X4
bn ge gn
A
27B1
E
48A2
2
DigsyComp. IO-MODUL Contr.Nr.:3 FHS_Niv
G
Schutzvermerk nach ISO 16016 beachten / Refer to protection notice ISO 16016
vi
a b c d
11
QI2.3 14
27K6 1
17
H
4X7
gr
2X2 2X2
73
44
2X4
12
6
2X2
76
2X4
5
47A2
47A2
47A2
DigsyComp.
DigsyComp.
DigsyComp.
ID1.6
ID1.7
IU1.1
CPU-MODUL Contr.Nr.:3 Einst.Ûb.HÎ
CPU-MODUL Contr.Nr.:3 Eint.Ûb.Neig
CPU-MODUL Contr.Nr.:3 Neigung
3
4X7
4
45
56
2X2
54
8
4X7 27K6
+A1
-A2
AGND/20.8
AGND/28.1
T31/26.8
T31/28.1 14 11 12
29.05.07
Ramb
VÚGELE
Joseph VÎgele AG
11.82 1182 0182 - XXXX
.7
Steckdose fÏr alte Version der plug socket for the old version of the Nivellierautomatik automatic leveling system
2070924 00 Nivellierung
27 56
1
2
3
4
5
6
7
8 F14
F14/18.8
2X4
2X4
43
1 W65
1 W64
1 br
28B1 Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
gn
47A2
47A2
47A2
DigsyComp.
DigsyComp.
DigsyComp.
QPWM1.8
QPWM1.7
QPWM1.6
QPWM1.5
CPU-MODUL Contr.Nr.:3 Niv li ab
CPU-MODUL Contr.Nr.:3 Niv li auf
CPU-MODUL Contr.Nr.:3 Niv re ab
CPU-MODUL Contr.Nr.:3 Niv re auf
1 br
28B7 3
gn
55
54
9
3 W65
ws
53
13
B1.V5 10
14
2X4
44
12
2X2
11
4X7 16
48A2
2X2
DigsyComp.
2X2
71 3 W19
IU2.1 IO-MODUL Contr.Nr.:3 Niv-Zyl li
2 W65
28Y3 WV2a
B1.V8
22 20
2X2
62
4X7 24
4X7
2X2
2X2
77 7 W19 1
1
2
2
2
2
2X2
72
28Y5 WV3a
8 W19
2X2
75
80
2
2X4 2X2
68
23
2
48A2
4X7
B1.V12
DigsyComp.
IU2.2 IO-MODUL Contr.Nr.:3 Niv-Zyl. re
2 W64 6 W19
2X2
78
47
5
5 W19
1
28Y3.1 WV2b
7
65
19
1
2 W19
2X2
3 W64
ws
B1.V10
4
1 W19
4 W19
2X2
45
74
15
B1.V11
18
9
59
U
21
B1.V9
B1.V6
4
52
17
B1.V7
2
28Y6 WV3b 2X4
81
48
AGND/27.8
AGND/33.1
T31/27.8
ab down
Date
Name Drwn. gepr.
ab down
auf up
Nivellierung levelling system
Modification
a b c d
47A2 DigsyComp.
3
U
2X4
46
linke Seite left side
Date
Name
29.05.07
Ramb
up
Nivellierung levelling system
rechte Seite right side
Machine Key Code:
VÚGELE
T31/31.1
auf
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Nivellierzylinder
Bl.: sh.:
28 56
Bl.:
2
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1
6
7
51A1
51A5
51A5
51A1
51A1
CAN Node
CAN Node
CAN Node
CAN Node
CAN Node
QD6
QD7
QD1
QD2
QD4
QD5
Node Nr.: 1
Node Nr.: 1
Node Nr.: 2
Node Nr.: 2
Node Nr.: 1
Node Nr.: 1
Bu li heben
Bu Kla heben
7 35 +
17 -
1 36 +
3 4 W18.1 W18.1
18 -
1
1
2
2
ab
29Y3
29Y4
WV7a
WV9a
auf
Drwn. gepr.
Date
Name
29.05.07
Ramb
Bu re senken
2 -
4 21 +
7 8 W21.1 W21.1
3 -
1
2
2
29Y6
WV9b
WV8b
ab
25 -
9 10 W18.1 W18.1
1
2
2
29Y7 WV8a
auf
Ident-No.:
11.82 Serial-No.:
16 -
einzelbedienbare Bunkerwand rechts hopper side right side
Machine Key Code:
Joseph VÎgele AG
34 +
1
ab
Bunkerwand rechts und links hopper side left and right side und Klappe and flap heben/senken up/down
VÚGELE
Bu re heben
7 8 W18.1 W18.1
29Y5
8
5 42 +
5 6 W21.1 W21.1
1
auf
einzelbedienbare Bunkerwand links hopper side left side
Name
Bu Kla senken
2 20 +
5 6 W18.1 W18.1
WV7b
Date
5
51A1
Bu li senken
29Y2
4
CAN Node
6
Modification
a b c d
3
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Bunkerwand/-klappe
Bl.: sh.:
29 56
Bl.:
2
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1
51A5
51A5
CAN Node
CAN Node
QD3
QD4
Node Nr.: 2
Node Nr.: 2
Schn. senken
3
5
6
7
8
Schn. heben
4 -
42 +
11 12 W21.1 W21.1
30Y2 WV10a
4
4 22 +
25 -
9 10 W21.1 W21.1
1
1
2
2
30Y3 WV10b
OPTION SchneckenhÎhenverstellung auger hight adjustment
Modification
a b c d
3
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
SchneckenhÎhenverstellung
Bl.: sh.:
30 56
Bl.:
1
2
3
4
5
6
7
8 F22
F22/4.2
2X2
2X2
17
20
Waschanlage 46A2
55A2
DigsyComp.
Bedienpult
87a
QD2.1
87
31K2
IO-MODUL Contr.Nr.:2 Scheibenw.
87
3X1:
87a
22
22 W13
2X2 Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
31K5
Scheibenwischer
30
48 2X2 2X2
2X2
14
2X2
23
26
2X2
18
107 110
86+
6X1
31K2
9 W35
12 W35
11 W35
10 W35
3
2
5
1
6X1
6X1
6X1
2X2
242
2X2
245
2X2
2
1 W9 86+ A1
31K5
85-
85-
rt gr
M
31M7
sw bn
A2
M
31M3
2 W9
2X2
21
T31/28.8
T31/32.1 87
87 30
87a
30
.3
87a
.7
OPTION Scheibenw. wiper
Modification
a b c d
30
S45
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Scheibenwischer
Bl.: sh.:
31 56
Bl.:
1
2
3
4
5
6
7
8
F23/4.3
F23
F26/4.5
F26
F27/4.5
F27
2X2
2X2
32
2X2
29
2X2
214
1 W52
211
1 W51
52A1 CAN Node
1 W10
QD4
1 W10.1
Node Nr.: 3 Fetter
6X6
4
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
42 +
6X7
+
25 -
32S6
32S5
2
2
15 16 W27.1 W27.1
3
1
1
3
A1
32H5
M
32M5
6X6
-
2 W52
X1
M
32M6
6X7
2 W51
32H7
X2
X2
M
32M2
-
A1
X1
1
2
2X2
A2
A2
2 W10
2 W10.1
2X2
33
2X2
30
2X2
198
T31/31.8
195 T31/36.1
OPTION Betankungsanlage
Fettschmieranlage grease lubrication
Modification
a b c d
+
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
OPTION SprÏhanlage
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
OPTION Sitzheizung
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Fetter, Tank.- SprÏhanlage
Bl.: sh.:
32 56
Bl.:
1
2
3
4
5
6
7
8
F37/5.5
F37/34.1
5
U U
6
20
3
19
4
33B4.c
U U
22
1
21
2
33B4.b
24
U U
4
23
46A2
33B4.a
DigsyComp.
IU2.1
53A1 CAN Node
IU2.5 Node Nr.: 5
I_L1
S_L3-/34.8
IU1.6 Node Nr.: 5
X2/12
S_L3+/34.8
53A1 CAN Node
S_L2-/34.8
X2/11
S_L2+/34.8
S_L1-/34.8
S_L1+/34.8
X1/12
IO-MODUL Contr.Nr.:2 T_Geno
53A1
46A2
CAN Node
DigsyComp.
IU2.6
QI2.3
Node Nr.: 5
IO-MODUL Contr.Nr.:2 T_Geno
I_L2
I_L3
5X1 5X1
53A1
15
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
CAN Node
53A1
53A1
CAN Node
CAN Node
CAN Node
QD1.7
QD1.8
QD2.7
Node Nr.: 5
Node Nr.: 5
Node Nr.: 5
Hz li
Hz re
Z_Hz
X1/15
X1/17
5X1
Node Nr.: 5
2X4
X1/5
53A1
X2/17
1.1
5X1 5X1
ID1.3
18
Node Nr.: 5
16
CEE
A
X1
A2
X2
33V2
5X1 5X1
11 13
13
2.2
K A1
11 W17
CAN Node
5X1
33S6 3
33K2
65
SCHUKO
33R8
14
K
62
17
QD2.8
X2/15
1
5
33K3
A
K A1
X1
A2
X2
ws
33V4
1
33K4
K A1
X1
A2
X2
4
33V5
A1
33K5
A ws
2
A2
33X7
A1 A
2
5X1 5X1
33K6 A2
3
2
12
2
12 W17
ws
5X1
14
5X1
6
2X4
2.1
66
T31_Hz/2.8
T31_Hz/34.1
AGND/28.8
AGND/36.1 7L4
8T4
7L4
8T4
/34.3
5L3
6T3
/34.3
5L3
6T3
3L2
4T2
/34.3
3L2
4T2
1L1
2T1
/34.3
1L1
2T1
W17.1 (SJ)
linke Seite Bohlenheizung screed heating
Modification
a b c d
53A1
2X4
17
Date
Name Drwn. gepr.
/34.6
7L4
8T4
/34.6
5L3
6T3
/34.6
3L2
4T2
/34.6
1L1
2T1
rechte Seite Bohlenheizung screed heating
Date
Name
29.05.07
Ramb
/34.7
7L4
8T4
/34.7
5L3
6T3
1
2
/34.7
3L2
4T2
3
4
/34.7
1L1
2T1
Zusatzheizung Bohlenheizung screed heating
OPTION CEE Steckdosen Machine Key Code:
VÚGELE
5
6
13
14
OPTION Schuko Steckdosen Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
temperaturabhÌngiger Widerstand im Drehstromsynchrongenerator
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Bohlenheizung
Bl.: sh.:
33 56
Bl.:
G
5 6
5 4 bl
EME
Siemens
W1 J1 V1
2X2
U1 V1 W1
233
UH VH UH'
Mp
5
6
7 E
X1 11 Y1 12 Z1 13
Spannungsregler
L1 L2 L3 N PE U1 V1 W1
J 10 K 14 Mp 8 Siemens U 1 V 2 W 3
U
E
Synchrongenerator J1 K1 frei EME U V W
8
A+
A-
34B6
EME/Siemens E
A+
U
E
F 4A
A-
34B7 34B3
34F2
1 W17
Siemens 35A
34T3
34T4
34T5 E
EME 50A
A+
U
E
A-
S_L3-/33.4
H
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
34B8
5X1
S2/35.1
5X1
L1 L2 L3 L4
33K2 A1 A2 L1 L2 AK 12 KE 11 21 Iso22 Ïberwachung 24 14 M+ M- PT LT1 LT2
34B1
H
7 X1
X1/1
34V1
X2
8
rt
2.1
X1
53A1
53A1 CAN Node
ID1.1
ID1.2
Node Nr.: 5
Node Nr.: 5
Iso-Fehler
LS-Fehler
N/35.1
T1 T2 T3 T4
1
3
5
21
1
3
5
21
2
4
6
22
2
4
6
22
34F6
1
3
5
21
1
3
5
21
1
3
5
21
2
4
6
22
2
4
6
22
2
4
6
22
34F5
34F8
1
5X2
2
3
4
5
6
7
8
5X3
9
10
9X2
5X4
5X5
5X6
L3/35.1 rt
L1
L2/35.1
10
L1/35.1
Bohlenheizung Linke Seite screed heating left side
2.2 T31_Hz/53.1
W17.1 (SJ) Date
T1 T2 T3 T4
33K4
34F4
PE/35.1
34V2
X2
5X1
Modification
L1 L2 L3 L4
9
X1/3
CAN Node
31_Hz/33.8
L1 L2 L3 L4
33K3 T1 T2 T3 T4
34F3
5X1
a b c d
S1/35.1
1.1
1
S_L1+/33.1
V1
34G3
1 2 3
S_L2+/33.3
U1
4
1 2 3
S_L3+/33.4
3
S_L1-/33.2
2 F37/53.1
S_L2-/33.3
1 F37/33.8
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
L2 L3 N Klemmen zum AnschluÞ einer alten Bohle
PE Bohlenheizung Rechte Seite screed heating right side
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
Bohlenheizung screed heating
1182 0182 - XXXX
Spot:
Zusatz additive Plan
2070924 00 Designation:
Bohlenheizung
Bl.: sh.:
34 56
Bl.:
1
2
3
4
5
6
7
8
S1/34.8 S2/34.8 PE/34.3 N/34.3 L1/34.3 L2/34.3 L3/34.3
5X3
N
1
N
35F4 I 2
N
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
16A/B/30mA
25A 3
5
2
4
6
35K6
1
3
5
21
2
4
6
22
35F6
Relais
W72 5x6mm2
L1 N PE
L1L2 L3 N PE
5X12
5X7
Schuko Pmax = 1 kW
Einspeisung SprÏhmodul 400V
OPTION Schuko Steckdose plug socket
Modification
a b c d
1
Date
Name
Date Drwn. gepr.
Name
29.05.07 Heindtel
input spray modul 400V
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Option Schuko / 400V SJ option Schuko / 400V SJ
Bl.: sh.:
35 56
Bl.:
1
2
3
4
5
6
7
8 F15
F15/25.8
F24
F24/27.8
2X2
193
1
36B5
4
3
I
5
2X2
2X4
142
25
2
1 W55
6
4X6
4X6
9
10
4X6
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
ws
36B2
36R4
I
gn
br
4X6
4X6 8
4X6
5
7 2 W55
2X2
2X2
51
2X2
50
9
2X2
53
2X4
231
10
25
27
3 W55
2X4
26
24
47A2
47A2
48A2
48A2
DigsyComp.
DigsyComp.
DigsyComp.
DigsyComp.
IC1.1
IC1.2
II2.4
II2.3
CPU-MODUL Contr.Nr.:3 Dz Tamper
CPU-MODUL Contr.Nr.:3 Dz Vibration
IO-MODUL Contr.Nr.:3 T GlÌtt1
IO-MODUL Contr.Nr.:3 T MiGu1
AGND/33.8
AGND/43.1
T31/32.8
T31/37.1
Geber Tamperdrehzahl
Modification
a b c d
36B7
36B3
Date
Name Drwn. gepr.
Option
Geber Vibratordrehzahl
Date
Name
29.05.07
Ramb
Geber GlÌttblechtemperatur
Machine Key Code:
VÚGELE
Option
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
Geber Mischguttemperatur
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Bohlenmesswerte
Bl.: sh.:
36 56
Bl.:
1
2
3
4
5
6
7
8
F16/3.4
F16
F17/3.5
F17 CAN1_H/43.6 CAN1_L/43.6 CAN0_L_E/42.1 CAN0_H_E/42.1
120R B2R1
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
B2:S9
2X2
2X2
145
2X2
1
4X2
4X2
148
2
2X2
3
4X2
74
B2
B2
44
73
B2
43
2X2
151
2X2
4
4X2
9
4X2
10
4X2
11
4X2
12
4X2
13
4X1
2X2
154
2X2
171
1
4X1
2
B2
174
2X2
157
3
4X1
4X1
B2
72
42
B2
71
B2
41
2X2
180
177
4
4X1
9
4X1
10
4X1
11
4X1
12
T31/36.8
4X1
13
T31/43.1
AnschluÞstecker Aussensteuerstand rechts Modification
a b c d
4X2
B2
168
B2:S8
Date
links
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Aussensteuerstandanschluss
Bl.: sh.:
37 56
Bl.:
1
2
3
4
5
6
7
8
F5/2.4
F5/45.1
2X2
2X2
100
46
27
28
46
27
28
45A2
45A2
45A2
47A2
47A2
47A2
DigsyComp.
DigsyComp.
DigsyComp.
DigsyComp.
DigsyComp.
DigsyComp.
ID1.8
ID1.9
ID1.10
ID1.8
ID1.9
ID1.10
CPU-MODUL Contr.Nr.:2 Cod.1
CPU-MODUL Contr.Nr.:2 Cod.2
CPU-MODUL Contr.Nr.:2 Cod.3
CPU-MODUL Contr.Nr.:3 Cod.1
CPU-MODUL Contr.Nr.:3 Cod.2
CPU-MODUL Contr.Nr.:3 Cod.3
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
106
Steuerungscodierung
Modification
a b c d
2X2
103
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
Steuerungscodierung
Bl.: sh.:
2070924 00 Designation:
38 56
Bl.:
1
2
3
4
5
6
45A2
45A2
45A2
47A2
47A2
47A2
DigsyCompakt
DigsyCompakt
DigsyCompakt
DigsyCompakt
DigsyCompakt
DigsyCompakt
V24 TXD1
V24 RXD1
V24 GND
V24 TXD1
V24 RXD1
V24 GND
CPU-MODUL
CPU-MODUL
CPU-MODUL
CPU-MODUL
CPU-MODUL
CPU-MODUL
Contr.Nr.:2
Contr.Nr.:2
Contr.Nr.:2
Contr.Nr.:3
Contr.Nr.:3
Contr.Nr.:3
?
?
?
?
?
?
36
2X11
3
19
2X11
5
36
2X11
2
18
2X11
4
8
19
2X11
6
2X11
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1
18
7
Modification
a b c d
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
serielle Schnittstellen
Bl.: sh.:
39 56
Bl.:
1
2
3
4
45A2
45A2
45A2
47A2
47A2
47A2
DigsyCompakt
DigsyCompakt
DigsyComp.
DigsyComp.
DigsyComp.
CAN TERM
CAN L1.1
CAN H1.1
CAN TERM
CAN L1.1
CAN H1.1
CPU-MODUL Contr.Nr.:2 Node-ID=2
CPU-MODUL
CPU-MODUL
Contr.Nr.:2
Contr.Nr.:2
Node-ID=2
Node-ID=2
CPU-MODUL Contr.Nr.:3 Node-ID=3
CPU-MODUL Contr.Nr.:3 Node-ID=3
CPU-MODUL Contr.Nr.:3 Node-ID=3
12
B2
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
55A2
55A2
55A2
55A2
Bedienpult
Bedienpult
Bedienpult
CAN_L 2
CAN_H 2
CAN_L 0
CAN_H 0
CAN 2
CAN 2
CAN 0
CAN 0
3X1:
10 W13
B2
11
12 B2
1
11
3X1:
11 W13
3X1:
23
23 W13
B2:S1
8
13 13
B2
3
24
24 W13
B2:S2
B2
15
B2
5
B2
92
B2
62
B2
31
B2
21
B2
B2
94
64
B2
16
B2
6
B2:S3
45A2
45A2
47A2
47A2
DigsyCompakt
DigsyCompakt
DigsyComp.
DigsyComp.
CAN L1.2
CAN H1.2
CAN L1.2
CAN H1.2
CPU-MODUL
CPU-MODUL
Contr.Nr.:2
Contr.Nr.:2
Node-ID=2
Node-ID=2
CPU-MODUL Contr.Nr.:3 Node-ID=3
CPU-MODUL Contr.Nr.:3 Node-ID=3
30
B2
30
31
B2
12
B2
2
31 14
B2
4
CAN0_L/41.1 CAN0_H/41.1
CAN_Low/17.8
31
B2
S5
32
B2
33
B2
S6
34
B2
35
B2
36
S7
Nur bei 1800-2 SJ / only 1800-2 SJ
Modification
a b c d
10
32
13
7
CAN 0
Bedienpult
3X1:
6
DigsyComp.
32
CAN 2
5
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
CAN-Bus
Bl.: sh.:
40 56
Bl.:
1
2
3
4
5
6
7
8
CAN0_H/40.8 CAN0_L/40.8
B2
B2
91
B2
61
57
52A1
52A1
52A1
52A1
52A5
52A5
52A5
52A5
CAN-Node
CAN-Node
CAN-Node
CAN-Node
CAN-Node
CAN-Node
CAN-Node
CAN_L2
CAN_L1
CAN_H1
CAN_H2
CAN_L2
CAN_L1
CAN_H1
CAN_H2
Node Nr.: 3
Node Nr.: 3
Node Nr.: 3
Node Nr.: 3
Node Nr.: 4
Node Nr.: 4
Node Nr.: 4
Node Nr.: 4
Node-ID=29
Node-ID=29
Node-ID=29
Node-ID=29
Node-ID=28
Node-ID=28
Node-ID=28
Node-ID=28
6 W27
4 W27
50
51
14
32
6 W29
4 W29
50
B2:S17
51
14
B2:S15 7 W27
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
B2
CAN-Node
32
7 W29
5 W27
5 W29
B2
90
B2
60
B2
86
B2
56
B2
89
B2
59
B2
85
B2
55
51A1
51A1
51A1
51A1
34B4
53A1
53A1
34B4
CAN-Node
CAN-Node
CAN-Node
CAN-Node
Generator
CAN-Node
CAN-Node
Generator
CAN_L2
CAN_L1
CAN_H1
CAN_H2
CAN_L
CAN_L
CAN_H
CAN_H
Node Nr.: 1
Node Nr.: 1
Node Nr.: 1
Node Nr.: 1
Node-ID=10
Node Nr.: 5
Node Nr.: 5
Node-ID=10
Node-ID=30
Node-ID=30
Node-ID=30
Node-ID=30
CAN_L
CAN_L
Node-ID=17
CAN_H
6 W18
4 W18
5 W17
5X1 32
50
51
14
X2:8
5
6 W17
5X1
X3/6
X2:9
B2:S14 7 W18
5 W18
5X1
7
5X1
7 W17
B2
6
X3/5
B2:S16
B2
88
B2
58
84
8 8 W17
B2
54
CAN0_H/42.1 CAN0_L/42.1
Modification
a b c d
87
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
CAN-Bus CAN-Knoten
Bl.: sh.:
41 56
Bl.:
1
2
3
4
5
6
7
8
CAN0_H/41.8 CAN0_L/41.8
B2
83
B2
B2
53
51A5
51A5
51A5
51A5
CAN-Node
CAN-Node
CAN-Node
CAN-Node
CAN_L2
CAN_L1
CAN_H1
CAN_H2
Node Nr.: 2
Node Nr.: 2
Node-ID=31
Node-ID=31
32
6 W21
4 W21
50
Node Nr.: 2
Node Nr.: 2
Node-ID=31
Node-ID=31
51
51
B2
80
B2
50
B2
79
B2
49
78
B2
48
B2:S12 7 W21
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
B2
14
B2:S13
B2
81
82
5 W21
B2
52
B2:S11
CAN0_L_E/37.8 CAN0_H_E/37.8
B2
120R
B2:S4 B2R0
Modification
a b c d
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
CAN_Bus, CAN-Knoten
Bl.: sh.:
2070924 00 Designation:
42 56
Bl.:
1
2
3
4
5
6
7
8
F25/4.4
F25
F40/5.7
F40
55A2
55A2
CAN1_L/37.8
Bedienpult
Bedienpult
CAN1_H/37.8
CAN_L 1
CAN_H 1
CAN 1
CAN 2
11
14
12
43K2
K4+/1.8
3X1:
K4-/1.8
B2
B2
45
16 W13
43S7
2X2 46A2 DigsyComp.
QD2.3
2X2
22
2X2
19
2X2
25
3 W3
5 W3
7 W3
7
8
15
28
2X2 1 W3
16
34
2X2
9 W3
B2
93
B2
63
B2
76
B2
46
14 W3
57
15 W3
16 W3
20
17 W3
21
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
IO-MODUL Contr.Nr.:2 ECM
45A2 DigsyComp.
QPWM1.4
50
CPU-MODUL Contr.Nr.:2 Drehzahl
ECM
51 43A2 1
43K2
2
3
9
4 W3
6 W3
8 W3
9
2X2
15
2X2
12
2X2
33
2 W3
53
11 W3
+A1
2X2 -A2
2X4 2X4
24
43
12 W3
13 W3
2X4
40 +
38
51
13 IN 14
43B7 -
2X4
69
AGND/36.8
AGND/45.1
T31/37.8
T31/45.1 14 11
Einspritzpumpe
.4
2. Sollwertvorgabe
12
Modification
a b c d
17
17 W13
37
10 W3
40
3X1:
16
75
CAN 1
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Dieselmotorelektronic ECM engine electronic ECM
Bl.: sh.:
43 56
Bl.:
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
a b c d
45K1 -A2
11
Modification
2X2
Date
2X2
Name Drwn.
gepr.
9
2X2 15
12
Date Name
29.05.07 Ramb
2X4
VÚGELE
+A1
6
2X4
2X4 9 12
52
Joseph VÎgele AG Serial-No.:
53 54 55 4
Machine Key Code:
1182 0182 - XXXX
5 6 7 22
11.82
Designation:
23 24 25
Ident-No.:
IC1.2
28
PE
IC1.1
27
II1.4
ID1.10
46
II1.3
ID1.9
45
II1.2
ID1.8
ID1.7
44
II1.1
IU1.4
ID1.6
43
/16.4
IU1.3
ID1.5
ID1.4
42
/16.2
IU1.2
ID1.3
41
/16.5
IC1.1
QPWM1.8
ID1.2
40
/14.2
DigsyCompakt CPU-MODUL QPWM1.7
ID1.1
39
/14.2
QPWM1.6
CAN TERM
32
/14.4
QPWM1.5
CAN H1.2
/18.2
/18.4
/38.3
/38.2
/38.2
/6.8
/19.3
/15.6
/15.5
/40.3
/40.4
/40.4
/40.4
/40.4
DZ FA li
DZ FA re
Cod.3
Cod.2
Cod.1
D+
?
?
?
Moduswechs.
Einst LA re
Einst LA li
6
?
51
/14.4
QPWM1.4
31
?
50
/43.7
CAN L1.2
30
?
49
QPWM1.3
CAN H1.1
13
?
48
QPWM1.2
CAN L1.1
12
Vorschub FHS
26
QPWM1.1
15
Vorschub
21
I_FW_LOAD
V24 DCD
34
5
Lenkhebel
8
AGND
AGND
112
?
3
V24 RI
/39.1
14
Fa li rÏck
47
V24 TXD2
V24 RXD2
V24 TXD1
/39.1
127
Fa li vor
37
16
Fa re rÏck
160 33
4
Fa re vor
19
17
Drehzahl
14
35
BS
11
36
B
45A2 18
/19.6
37 W13 38
AGND
Reset C2-C3
3
Parkbremse
2X2 109
AGND
OUT2 20
V24 RXD1
2
GND
55A2 U_ZÏndung
2X2
V24 GND
Bedienpult
2
GND
1
V24 GND
3X1:
2X2
/39.2
11
U_Mem
2X2
GND
45K1 12
Uv
2X2
GND
Uv
1 7 8
F2/6.8 F2/47.1
F5/38.8
F28/4.6 F5/51.1
97 DC_ZÏnd/47.1
9 10
Node-ID = 2
Schaltschrank
37
Contr.Nr.:2
29
AGND/43.8 AGND/46.1
T31/43.8 T31/46.1
14 .1
12
Spot:
Digsy Compakt Nr 2
Plan
2070924 00 Bl.: sh.:
45 56 Bl.:
a b c d Modification
2X2
Date
18
2X2
2X2 21
Name Drwn.
gepr.
24
Date Name
29.05.07 Ramb
2X4 15
2X4
2X4 18
VÚGELE 50 51 52
Joseph VÎgele AG Serial-No.:
53 54 55 4
Machine Key Code:
1182 0182 - XXXX
5 6 7 22
11.82
Designation:
23 24
34
Ident-No.:
ID2.14
ID2.13
10
II2.4
ID2.12
9
II2.3
ID2.11
28
II2.2
ID2.10
27
II2.1
ID2.9
46
IU2.4
ID2.8
45
IU2.3
ID2.7
44
IU2.2
ID2.6
43
IU2.1
ID2.5
42
QD2.8
ID2.4
ID2.3
ID2,2
ID2.1
QI2.4
QI2.3
QI2.2
QI2.1
41
QD2.7
IO-MODUL QD2.6
QD2.5
QD2.4
QD2.3
QD2.2
QD2.1
AGND
CAN TERM
CAN H2.2
CAN_L2.2
CAN H2.1
CAN L2.1
40
LED
?
?
/13.4 Revers.
?
?
/6.2 ZÏndung
?
/7.5 RÏla Filter
/7.4 RÏla Filter
/15.7 Not-Halt
K
B
/1.3 VorglÏhen
/11.6 NOT-AUS
/7.2 Dieseltank
/33.7 T_Geno
/13.4 RÏckf. Hupe
.1
6
?
49
39
?
48
18
?
26
17
?
21
16
Uref Pult /12.4
8
15
Dieseltank /7.1
3
AGND
AGND
AGND
GND
V24_GND
DigsyCompakt
32
5
Sensor LA /15.5
47
31
T_Geno /33.7
37
30
Arbeitsl. /10.4
33
13
Runduml. /8.5
29
12
Sitzv sta li /24.4
19
V24_TXD
V24_RXD
QI2.1 36
4
Sitzv sta re /24.5
14
38
BHS /6.3
11
20
GND
DigsyComp.
VQQS2
2
GND
15 Uv
1
GND
IO-MODUL Contr.Nr.:2 LED
GND
Uv
46A2
3
ECM /43.1
46A2 GND
2
Hupe /11.6
Scheibenw. /31.1
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1 7 8
F6/2.4
F6
46U2
35
Schaltschrank
Contr.Nr.:2
46V1
25
21
AGND/45.8 AGND/47.1
T31/45.8 T31/47.1
2070924 00 Spot: Plan
Digsy Compakt Nr. 2 Bl.: sh.:
46 56 Bl.:
a b c d Modification Date
2X2 2X2 39
Name Drwn.
gepr.
2X2 45
42
Date Name
29.05.07 Ramb
2X4 24
2X4
2X4 27
VÚGELE 52 53
/28.5
Joseph VÎgele AG Serial-No.:
54 55 4 5
Machine Key Code:
1182 0182 - XXXX
6 7 22 23
11.82
Designation:
24
28
25
IC1.2
/36.3
/36.2
/38.5
/38.5
/38.4
/27.2
/27.2
/25.6
/26.6
/40.5
/40.6
/40.5
/40.6
/40.5
Dz Vibration
Dz Tamper
Cod.3
Cod.2
Cod.1
Eint.Ûb.Neig
Einst.Ûb.HÎ
Freig. HV
Dulo Uml.
reserviert
?
?
6
PE
IC1.1
27
II1.4
ID1.10
46
II1.3
ID1.9
ID1.8
ID1.7
45
II1.2
II1.1
IU1.4
ID1.6
ID1.5
44
/12.2
IU1.3
ID1.4
43
/20.2
IU1.2
42
/20.8
IU1.1
ID1.3
41
/27.3
DigsyCompakt CPU-MODUL QPWM1.8
ID1.2
40
/28.2
QPWM1.7
ID1.1
CAN TERM 39
/28.3
QPWM1.6
QPWM1.5
CAN H1.2 32
?
51
/28.5
QPWM1.4
31
?
50
/25.4
CAN L1.2
30
?
49
QPWM1.3
CAN H1.1
13
?
48
QPWM1.2
12
URef
26
CAN L1.1
15
5
Ba Sens.li
21
I_FW_LOAD
34
QPWM1.1
AGND
130
Ba.Sens.re
8
V24 DCD
V24 RI
16
Neigung
3
AGND
17
Niv li ab
47
V24 TXD2
35
AGND
V24 RXD2
/39.5
/39.5
115
Niv li auf
37
AGND
36
4
Niv re ab
33
V24 TXD1
18
GND
V24 GND
38
Niv re auf
19
V24 RXD1
20
GND
2X2
P2
14
U_ZÏndung
2
V24 GND
3
?
11
U_Mem
1
GND
Uv
2X2
/39.6
47A2 GND
Uv
2
?
?
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1 7 8
F2/45.8
F2
DC_ZÏnd/45.8 F29/4.6 DC_ZÏnd
9 10
Node-ID = 3
Schaltschrank
Contr.Nr.:3
29
30
AGND/46.8 AGND/48.1
T31/46.8 T31/48.1
Ident-No.: Spot:
Digsy Compakt Nr 3
Plan
2070924 00 Bl.: sh.:
47 56 Bl.:
a b c d
2X2
Modification Date
48
2X2
2X2 51
Name Drwn.
gepr.
54
Date Name
29.05.07 Ramb
2X4 33
2X4
2X4 36
VÚGELE 50 51 52
Joseph VÎgele AG Serial-No.:
53 54 55 4
Machine Key Code:
1182 0182 - XXXX
5 6 7 22
11.82
Designation:
23 24
34
Ident-No.:
IC2.6
IC2.5
10
II2.4
IC2.4
9
II2.3
IC2.3
28
II2.2
IC2.2
27
II2.1
IC2.1
46
IU2.4
ID2.8
45
IU2.3
ID2.7
44
IU2.2
ID2.6
43
IU2.1
ID2.5
42
QD2.8
ID2.4
ID2.3
ID2,2
ID2.1
QI2.4
QI2.3
QI2.2
QI2.1
41
QD2.7
IO-MODUL QD2.6
QD2.5
QD2.4
QD2.3
QD2.2
QD2.1
AGND
CAN TERM
CAN H2.2
CAN_L2.2
CAN H2.1
CAN L2.1
V24_TXD
40
LED
?
?
?
?
?
?
?
?
?
?
?
?
?
?
/13.6 FHS Einbau
/27.5 FHS_Niv
/27.2 WBF Seil/Bod
.1
6
T GlÌtt1 /36.5
49
39
T MiGu1 /36.7
48
18
?
26
17
?
21
16
?
8
15
?
3
AGND
AGND
AGND
GND
V24_GND
DigsyCompakt
32
5
Niv-Zyl. re /28.8
47
31
Niv-Zyl li /28.1
37
30
?
33
13
Freig. Vor /13.1
29
12
Freig. RW /13.3
19
36
4
?
14
38
Bohle li aus /26.2
11
20
GND
IO-MODUL Contr.Nr.:3 LED
V24_RXD
2
GND
QI2.1 VQQS2
Uv
1
GND
15
GND
48A2
Uv
DigsyComp.
3
Bohle li ein /26.3
48A2 GND
2
Bohle re aus /26.5
Bohle re ein /26.4
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1 7 8
F30/4.7
35
Schaltschrank
Contr.Nr.:3
48V1
25
39
AGND/47.8 AGND
T31/47.8 T31/51.1
Spot:
Digsy Compakt Nr 3
Plan
2070924 00 Bl.: sh.:
48 56 Bl.:
1
2
3
4
7
8 F5/52.1
F33/5.2
F33
F34/5.3
F34
/42.1
17
SEL4
GND
Uv
GND
Uv
36
QD8 18
37
Bohle entr.
?
Bohle verr.
19
/24.6
35
QD7
QD6 16
/24.7
34
?
25
/30.3
42
Schn. heben
4
QD5
QD4
QD3 22
/30.2
3
Schn. senken
21
213
2X2
210
9 W21
2
/29.5
20
Bu Kla senken
8 W21
QD2
6
CR2512
216
T31/48.8
Modification
46 31 26
SEL3
GND
45 49 24
SEL2
GND
Uv
44 48 17
Uv
43 47 16
33
CAN_GND2
CAN_H2
32
CAN_L2
14
SEL1
/42.4 15
QD1
GND
1
2X2
207
2X2
GND
51A5 19
/23.1
37
n. schw.
18
/29.3
36
QD8
QD7
QD6 17
Bu li heben
Bu re heben
35
/29.2
16
Bu li senken
34
/29.7
25
Bu re senken
Bohle senken
42
QD5
QD4 4
/29.6
22
/24.1
3
DZV Zyl.
9 W18
Bu re heben
8 W18
21
/23.7
/23.7
2
QD3
QD2
QD1
GND
Node ID = 31
GND
Node ID = 30
20
50
CAN-Node
CR2512
Node Nr.: 2
6
51
CAN_GND1
Uv
GND
Uv
23
SEL4
SEL3
8
/42.2
/42.3
1 W21
Node Nr.: 1
1
2X2
3 W21
5
46 31 26
GND
Uv
GND
45 49 24
SEL2
SEL1
GND
Uv
44 48 17
Uv
43 47 16
33
CAN_GND2
CAN_H2
32
CAN_L2
14
CAN-Node
51A1
2 W21 /41.1
/41.4 15
CAN_L1
50
CAN_H1
U_ZÏnd
51
CAN_GND1
23
Uv
Uv
8
/41.2
/41.3
1 W18
158
CAN_L1
3 W18
2X2
100
/29.4
2 W18
2X2
CAN_H1
152
155
Bu Kla heben
2X2
2X2
97
U_ZÏnd
2X2
Uv
149
5
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
6
F5/45.8
2X2
a b c d
5
T31/52.1
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
CAN-Knoten 1+2
Bl.: sh.:
51 56
Bl.:
a b c d
2X2 8 W27
2X2
Modification
9 W27
Date Name Drwn.
gepr. Date Name
29.05.07 Ramb
VÚGELE
219
2X2
222
Joseph VÎgele AG Serial-No.:
8 W29
2X2
/20.6
/20.3
/20.4
Band li vorw
Band li rÏckw
9 W29 Band re rÏckw
6
/20.5
20 38
Machine Key Code:
1182 0182 - XXXX
21 39 22 40 42
11.82
Designation:
41 34 52 35 53 36
Ident-No.:
CAN-Knoten 3
QPWM8
CAN-Node
54
T31/51.8
Spot:
SEL4
SEL3
7
37
GND
45 49 24
Uv
GND
44 48 17
Uv
GND
Uv
43 47 16
QPWM7
SEL2
33
GND
/41.5
/41.7
6
QPWM6
SEL1
Uv
32
CAN_GND2
CAN_L2
14
QPWM5
Node ID = 28
Band re vorw
Node ID = 29 15
QPWM4
Node Nr.: 4
50
QPWM3
Node Nr.: 3
/21.3
1
51
CAN_H2
5
CAN_GND1
23
QPWM2
2 W29 /41.5
3 W29
CAN_L1
/41.7
170
CAN_H1
8
U_ZÏnd
5
QPWM1
CR2512
Uv
Uv
2X2
Schn. li rÏckw
52A5 GND
19
GND
46 31 26
2X2
/21.2
37
GND
45 49 24
Uv
1 W27
167
Schn. li vorw
54
SEL4
GND
2X2
/21.6
36
QD8
SEL3
103
Schn re rÏckw
17
Uv
GND
Uv
GND
/41.1
4
/21.5
35
QPWM7
SEL2
SEL1
Uv
CAN_GND2
CAN_L2
/41.4
3
Schn. re vorw
52
/23.4
34
QD6
QPWM5
CAN-Node
Entlastung
25
44 48 17
/23.6
42
43 47 16
P-Entl. re
40
33
/23.2
22
QD4
QPWM3
CAN_H2
2
Entlastung
3
/23.5
21
32
P-Entl. li
38 14
/32.2
20 15
Fetter
6 50
/25.3
1 51
Vibration
23
CAN_GND1
3 W27
QD2
2 W27
/26.6
164
DZV Bohle
2X2
/41.2
2X2
CAN_L1
/41.3
161
CAN_H1
8
U_ZÏnd
Uv
Uv
5
QPWM1
GND
52A1 GND
2X2
Tamper /25.2
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1 8
F5/51.8
F5
F35/5.4
F35
F36/5.4
F36
106
1 W29
46 31 26
CR2512
55
231 234 T31
Plan
2070924 00 Bl.: sh.:
52 56 Bl.:
1
2
3
4
5
6
7
8 F37
F37/34.1
2X2
Hz re X1/18
GND
X1/17
QD1.8
QD1.7
X1/16
GND
X1/15
GND
X1/14
Uv
X1/10
/33.3
Hz li /33.2
I_L1 /33.2 X1/12
IU1.6
X1/13
GND
X1/9
Uv
X1/11
IU1.5
X1/8
Uv
X1/7
ID1.4
X1/6
.8
.7
/33.7 X1/5
Uv
ID1.2
X1/4
ID1.3
X1/3
Uv
X1/2
?
CEE
LS-Fehler /34.1
/34.1
/41.7
X1/1
Uv
CAN_L
X3/6
CAN-Node CR 2015
X1/11
Node Nr.: 5
X2/9
X2/13
X2/12
X2/10
X2/14
X2/15
4 W17
2X2
X2/16
X2/17
53A1
53A1
CAN Node
CAN Node
IU1.5
GND
Node Nr.: 5
Node Nr.: 5
Codierung
GND
GND
QD2.8
GND
QD2.7
GND
Uv
IU2.6
GND
Uv
IU2.5 X2/11
X1/13
X2/18
SCHUKO /33.6
X2/8
Z_Hz /33.4
X2/7
Uv
ID2.4
Uv X2/6
I_L3 /33.5
X2/5
I_L2 /33.3
X2/4
ID2.3
Uv
ID2.2 X2/3
?
4
X2/2
?
X2/1
?
5X1
X3/4
?
X3/2
Uv
GND
53A1
ID2.1
Node ID = 9
GND
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
X3/5
Uv
X3/3
Uv
X3/1
CAN_H
/41.5
3
ID1.1
5X1
Iso-Fehler
3 W17
Codierung
236
240
T31_Hz/34.2
Modification
a b c d
T31_Hz
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
CAN-Knoten Heizung
Bl.: sh.:
53 56
Bl.:
a b c d Modification Date Name Drwn.
gepr. Date Name
29.05.07 Ramb
VÚGELE Joseph VÎgele AG Serial-No.:
Machine Key Code:
1182 0182 - XXXX 11.82
Designation:
/19.3
25
Moduswechsel
22
10
26
CAN_H 2
17
CAN_L 2
CAN_H 1
CAN_L 1
/40.2
/40.1
/43.8
/43.7
/40.3
/40.2
CAN 2
CAN 2
CAN 2
CAN 1
CAN 0
CAN 0
Rundumleuchte
6
S14
S5
S44
16
/13.4
21
CAN_H 0
24
Reversierung
20
S45
23
?
/31.5
CAN_L 0
36
S43
/8.8
?
?
?
5
Scheibenwischer
19
S49
H44
35
?
18
S50
33
?
15
H43
32
S48
H49
H50
?
?
?
+8V
AGND
4
?
14
S47
31
?
13
S42
30
?
12
H111
28
S57
H110
/12.5
/12.8
GND
GND
Ub
Uv
3
Anlasser
/6.5
9
S56
H109
Uref 8V
6
?
8
POT2
POT1
5
?
/16.5
7
Lenkung
37
Uref 0V
4
FHS poti
POT3
/2.8
/2.8
/3.6
/3.5
2
/16.4
29
GND
3
/16.2
OUT2
GND
Ub
Uv 2
Vorschub
/45.1
34
Reset C2-C3
3X1:
-NotAus
+NotAus
55A2 1
/11.1
/11.2
3X1:
Not-Aus 0V
Not-Aus 24V
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1 7 8
11
BEDIENPULT
27
Ident-No.: Spot:
Bedienpult
Plan
2070924 00 Bl.: sh.:
55 56 Bl.:
3
4
5
6
Digsy Compakt Contr.Nr.:2
46A2
47A2
Digsy Compakt Contr.Nr.:3
48A2
1
52 53 54
55 56
18R5 18R2
57
58 59 60
61 62 63
18B3 18B5 45K1 43K2 27K6 13K6 13K5 13K4 13K3 13K2 13K1 11K4 43B7
2 1
AGND
53 52
AGND
56 55
AGND
59 58
AGND
62 61
AGND
65
AGND 68
65
67 68
66
B1
(16mm2)
K2
FR1
T31
T31
2
254
1 1 2 3
257
X4
F1
258
FR2
253
256 257
FR3
256
PE
B3
L-
FR4
36B5
FR5
253
K1
(100x 3-Stockklemmen)
254
T31
2X2
255
B3
11B4
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
K3
X5
Test 2X1.1
F0
X3 46U2
12B3
12B2
Res
31K2
25K4
11K6
10K4
10K3
8K6
6K5
2X1.2 (U-Stab)
6H7 4X5 4X1 Modification
a b c d
69
6
4
2
F42 F50
64
B2
PE X12
64
5
3
1
X1
67
X2
AGND
2X4
2X1.1
K4
8
45A2
2X11
2X1.2
7
2
2
3
1
Date
Name Drwn. gepr.
Date
Name
29.05.07
Ramb
(20A Bosch-Rel.)
4X6 4X2
4X7 Machine Key Code:
VÚGELE
4X8 Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Schaltschrank
Bl.: sh.:
56 56
Bl.:
1
2
3
4
5
6
34T3
33X7
5X2
PE PE PE PE PE PE
7
33K6
33K5
33K4
33K3
33K2
34T4
34T5
PE
5X3
34F3
8
5X4
34F4
5X1 16
PE
15
17
8 7
14
6 5
13
4 3
12
2.3 1.3
10
2.2 1.2
9
2.1 1.1
11
2 1
13
15
17
16
PE
7 8
14
5 6
9
3 4
11
1.3 2.3
12
1.2
10
1.1
N
2.2
33B4
2.1
35F4
34F2
N
PE
M25
PE N N
M40 M25
L1
M20
L1
PE
34B1
34B6
34B7
34B8
PE
L2 L2 L3 L3 PE 33V2
Modification
a b c d
PE
1
34F8
34B4
2
5X5
34F6
5X6
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
34F5
34V3
X3 34V4
Date
34V1
33V2
Name
5X4
Date Drwn. gepr.
33S6
53A1 X2
X1 5X7
5X12
Name
29.05.07 Heindtel
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Heizungskasten Serie
Bl.: sh.:
57 56
Bl.:
1
2
3
4
5
53A1 X2
X3
7
8
X1
PE PE PE PE PE PE
5X12
34B3
34F3
34T3 33X7
5X2 5X3
6
33K6
33K4
33K3
33K2
34T4
34T5
PE
34F4
34F5
10
12
14
16
PE
9
11
13
15
17
8
6
4 3
7
2.2 1.2
5
2.1 1.1
1
34F2
13
15
17
14
16
PE
7 8
9
5 6
11
3 4
12
1.2
10
1.1
2.2
N
2.1
33B4 1
35F2
2
5X5
PE
34F8
N
N
PE
35F7 M25
PE
M40
PE M25
L1 M20
L1 L2
PE
L2
34B1
34B6
34B7
34B8
M20
PE
9X2
L3 L3 PE
33V2 Modification
a b c d
2
34F6
5X6
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
5X4
5X1
33V4
33V5 Date
34V1
34V2
Name
Date Drwn. gepr.
Name
29.05.07 Heindtel
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
2070924 00 Designation:
Heizungskasten 1800-2 SJ
Bl.: sh.:
57a 56 Bl.:
Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016
1
2
4
5
GerÌtebezeichnungen:
Stecker- und Klemmen:
B:
Steuerung, Umsetzer
F: G: H: K: M: P: Q: R: S: V: Y: X: W:
Sicherungen Generatoren oder Batterie MeldegerÌte oder Scheinwerfer Relais oder SchÏtze Motoren und Anlasser AnzeigegerÌte Motorschutzschalter, FI, Hauptschalter WiderstÌnde und Potentiometer Schalter Dioden Ventile Stecker und Klemmen Leitung
1X1: 2X2: 2X4:
Steckverbinder Motorsteuerung ECM Klemmen im Klemmenkasten Klemmen im Klemmenkasten
2X8: 2X11: 2.1X1: 2.1X2:
Diodenklemme im Schaltkasten Schnittstellenklemmen Steuerungen 24V Steckdose Schaltkasten 24V Steckdose Schaltkasten
3X1:
Steckverbinder Schaltkasten/Pult
P: K: Hz: S:
: : : : : : : : :
3 W1
Pult Schaltkasten Heizungskasten Kasten fÏr Schuko/CEE-Steckdosen
Schwarz Gelb Grau Rot Blau GrÏn Violett WeiÞ Braun
: Ader Nummernleitung
Date
Name Drwn. gepr.
7
B1: B2: B3:
8
12-fach LÏtze Diodengatter 3A CAN-Verteiler-Modul BHS-Sicherungs-Modul
Steckverbinder Harding 18pol. Aussenbedienstand links Code 5/14 4X2: Steckverbinder Harding 18pol. Aussenbedienstand rechts Code 5/14 4X5: Steckverbinder Ausziehbohle 4X6: Steckverbinder MeÞwerte Drehzahl/Temperatur Code 1/18 4X7: Steckverbinder Nivellierautomatik extern 4X8: Steckverbinder Souriau 8pol. Neigung 4X9: Steckdose Rundum Kennleuchte ohne Dach 4X12: Steckdose fÏr Arbeitsleuchte links ohne Dach Heizungskasten 5X1: Klemmen im Heizungskasten
Leitungsmarkierungen: sw ge gr rt bl gn vi ws bn
6
4X1:
Sonstige Bezeichungen:
Modification
a b c d
3
Date
Name
29.05.07
Ramb
5X2: 5X3: 5X4: 5X5: 5X6: 5X7:
CEE-Steckverbinder CEE-Steckverbinder CEE-Steckverbinder CEE-Steckverbinder CEE-Steckverbinder CEE-Steckverbinder
5-polig 5-polig 5-polig 5-polig 5-polig 5-polig
Bohle links Anbauteile links Bohle rechts Anbauteile rechts Zusatzheizung 32A Einspeisung SprÏhmodul 400V
Dach 6X1: 6X2: 6X3: 6X4: 6X5: 6X6: 6X7: 6X8: 6X9: 6X10: 6X11:
AMP-Stecker 8-polig Scheibenwischer Deutsch Stecker 2-polig Rundum Kennleuchte Dach vorne rechts Deutsch Stecker 2-polig Rundum Kennleuchte Dach hinten links Deutsch Stecker 2-polig Arbeitsleuchte Dach vorne links Deutsch Stecker 2-polig Arbeitsleuchte Dach vorne rechts Deutsch Stecker 2-polig Arbeitsleuchte Dach hinten links Deutsch Stecker 2-polig Arbeitsleuchte Dach hinten rechts Deutsch Stecker 2-polig Arbeitsleuchte Dach hinten Seite links Deutsch Stecker 2-polig Arbeitsleuchte Dach hinten Seite rechts Steckdose Sitzheizung Steckdose Sitzheizung
17X1:
Steckdose Einspeisung SrÏhmodul 24V
Machine Key Code:
VÚGELE
Ident-No.:
11.82
Joseph VÎgele AG Serial-No.:
1182 0182 - XXXX
Spot:
Plan
GerÌtebezeichnungen
Bl.: sh.:
2070924 00 Designation:
58 56
Bl.:
Machine Technology Training SUPER 1600-2 / 1800-2
10.4
Bolt-on auger extensions
© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466
Overview of auger extension sizes available
The left side is shown on the drawings.
Setting up distribution auger
Setting up and changing Setting up distribution auger
5.05
5.05.01 5.05.01.01 Auger extension size 0.25 m (transition blade)
Auger blade left DM400
4
2
1
1182_099.tif
6
Item
Screw M16x55
Auger blade right DM400
2
Auger extension sizes 0.25 m 1
Quantity
8
7
Nut N M16
Washer 17
Fig. 5.25: Plate left 4
1
9
1
Plate right
10
Quantity
1 Screw M20/ 22x155 2
4
© 2006 by Joseph Vögele AG
Description
2 Cap nut M20
Description
3 Sleeve 120x150
Item
4
Auger extension sizes 0.25 m
BAL_1182_2063675_00_EN.doc
Tab. 5.3:
5
260
5.05.01.02 Auger extension size 0.65 m
Setting up and changing Setting up distribution auger
10
Item
Ring bolt M16
Horizontal support 1865
Nut N M12
4
2
6
1182_100.tif
Quantity 11
Auger extension sizes 0.65 m 2 12
Fig. 5.26:
3
261
Quantity
Auger shaft 673 3
Description
1 Auger blade right DM400
Auger blade left DM400
Description
2
4
4
Item
3
Red clip 12x45
2
Pin 40x90 Mounting
8
14 15
Screw M16x35
8
13
1 16
Washer 17
6
1
17
6
Limiting plate for auger tunnel left 650
6
Cap nut M20
Limiting plate for auger tunnel right 650 12
Screw M20x100
6
Screw M12x50
4
7
Washer 13
5
8
Auger extension sizes 0.65 m
BAL_1182_2063675_00_EN.doc
Tab. 5.4:
9
© 2006 by Joseph Vögele AG
Setting up and changing Setting up distribution auger
5.05.01.03 Auger extension size 1.2 m
Auger shaft 1198
6
6
2
Quantity
9
8
7
6
Item
Washer 13
Screw M12x50
Limiting plate for auger tunnel right 1200
Limiting plate for auger tunnel left 1200
Description
12
6
1
1
Quantity
1182_101.tif
Auger blade left DM400
12
Auger extension sizes 1.2 m
1
Auger blade right DM400
Fig. 5.27:
2
Screw M20x100
6
Description
3 Nut N M12
Item
4 10
Auger extension sizes 1.2 m
12
Tab. 5.5:
Cap nut M20
BAL_1182_2063675_00_EN.doc
© 2006 by Joseph Vögele AG
5
262
5.05.02
Overview of auger extensions available
5.05.02.01 Auger extension for 4.6 m
Setting up and changing Setting up distribution auger
10
9
8
7
6
5
4
3
2
1
Bearing block left
Screw M20/ 22x155
Clamping bush
Sleeve 120x175
Self-aligning bearing
Cap nut M20
Screw M20x100
Auger blade right DM400
Auger blade right DM400
Auger blade left DM400
Auger blade left DM400
Auger shaft 1045
16
1
1
4
1
2
2
12
8
1
4
1
4
2
Quantity
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
Item
Screw M16X35
Mounting
Nut N M16
Screw M16X90
Clamp half 50x30x175
Ring bolt M16
Pin 40x90
Horizontal support 1865
Red clip 12x45
Nut N M20
Washer 21
Pin 40x102
Vertical support 1140
Mounting right
Mounting left
Nut N M12
Washer 13
8
2
4
4
4
4
8
4
12
4
4
4
2
1
1
6
24
1182_102.tif
11 Bearing block right
16
35
Auger extension for 4.6 m
12
1
Fig. 5.28:
13 Screw M16x45
Washer 17
1
263
Quantity
14
Limiting plate* left 1045
Description
15
Limiting plate* right 1045
Description
16
6
Item
17
Screw M12X50
Auger extension for 4.6 m
BAL_1182_2063675_00_EN.doc
* for auger tunnel
Tab. 5.2:
18
© 2006 by Joseph Vögele AG
Setting up and changing Setting up distribution auger
5.05.02.02 Auger extension for 4.6 to 7.1 m
3
2
1
Cap nut M20
Screw M20x100
Auger blade right DM400
Auger blade left DM400
Auger shaft 2305
2
22
22
11
11
2
Quantity
19
18
17
16
15
14
13
12
Item
Horizontal support 2630
Red clip 12x45
Nut N M20
Washer 21
Pin 40x102
Vertical support 2295
Nut N M12
Washer 13
4
12
4
4
4
2
6
12
1182_103.tif
4 Clamping bush 2
2
8
Auger extension for 4.6 to 7.1 m
5 Self-aligning bearing
Pin 40x90
8
Fig. 5.29:
6 Sleeve 120x175
20
Ring bolt M16
Quantity
7 1
21
Description
8 Limiting plate for auger tunnel left 1260 1
Description
9
6
Item
10 Screw M12x50
Limiting plate for auger tunnel right 1260
© 2006 by Joseph Vögele AG
Auger extension for 4.6 to 7.1 m
BAL_1182_2063675_00_EN.doc
Tab. 5.7:
11
264
5.05.03
Sliding pipe with bracing
Setting up and changing Setting up distribution auger
1
1
Quantity
12
11
10
9
8
Item
Clamp 100X50X30
Bracket complete
Nut N M16
Screw M16x90
Screw M12x20
Screw M12x70
1
1
2
2
1
2
1182_104.jpg
Sliding pipe complete
Sliding pipe
1
1
13
Sliding pipe with bracing
1 Support 1
Fig. 5.30:
2 Clamp 1
265
Quantity
3 Support wheel
Description
4 Clamp half 20x98x120
Description
5 1
Item
6 Clamp half 20x45x120
Sliding pipe with bracing
BAL_1182_2063675_00_EN.doc
Recommended for larger working widths.
Tab. 5.8:
7
© 2006 by Joseph Vögele AG
Working widths
Setting up and changing Setting up distribution auger
5.05.04 5.05.04.01 Working width 4.0 to 5.5 m
3
2
Nut N M16
Washer 17
Screw M16x55
Plate right
3
2
2
4
2
1
1
Quantity
19
18
17
16
15
14
13
12
Item
Screw M16x35
Mounting
Red clip 12x45
Pin 40x90
Ring bolt M16
Horizontal support 1865
Nut N M12
Washer 13
Screw M12x50
Limiting plate for auger tunnel right 650
Description
8
8
2
4
4
4
2
6
12
6
1
Quantity
1182_105.tif
4 Auger shaft 673
20
Washer 17
Working width 4.0 to 5.5 m
5 Auger blade left DM400
3
21
Fig. 5.31:
6
6
22
Description
7 Screw M20x100
Auger blade right DM400
6
Item
8
1
Plate left
9 Cap nut M20
1
10
Working width 4.0 to 5.5 m
Limiting plate for auger tunnel left 650
Tab. 5.9:
BAL_1182_2063675_00_EN.doc
© 2006 by Joseph Vögele AG
11
266
5.05.04.02 Working width 5.0 to 6.5 m
Working width 5.0 to 6.5 m
Setting up and changing Setting up distribution auger
1182_106.tif
12
Fig. 5.32 Item
Washer 13
267
Quantity
Quantity 14
Description
1
Description Plate left
Item 1
4
2 4
6 Ring bolt M16
4
Horizontal support 1865 Pin 40x90
2
Nut N M12
17
Mounting
Red clip 12x45
8
8
16 18
Screw M16x35
15
4
20
19
Washer 17
2 2
21
1
Nut N M16
Washer 17
6
2
22
Screw M16x55
4 Auger shaft 1198 6
Plate right
5 Auger blade left DM400 12
2
6 Auger blade right DM400
3
7 Screw M20x100
1
8
1
9
Auger blade right DM400
1
16
Auger blade left DM400
Cap nut M20
24
10
25
23
11
1
4
Limiting plate for auger tunnel left 1200
6
Screw M20/ 22x155
12 Screw M12x50
Limiting plate for auger tunnel right 1200
Working width 5.0 to 6.5 m
BAL_1182_2063675_00_EN.doc
Tab. 5.10:
13
© 2006 by Joseph Vögele AG
Setting up and changing Setting up distribution auger
Description Plate left Plate right Screw M16x55 Washer 17 Nut N M16 Auger shaft 1045 Auger blade left DM400 Auger blade left DM400 Auger blade right DM400 Auger blade right DM400 Screw M20x100 Cap nut M20 Self-aligning bearing Sleeve 120x175 Clamping bush Screw M20/ 22x155 Bearing block left Bearing block right Washer 17 Screw M16x45 Limiting plate* left 1045 Limiting plate* right 1045 Screw M12x50
1182_107.tif
Quantity 30 12 1 1 2 4 4 4 16 4 12 8 4 4 4 4 16 2 3 3 1 1 2
© 2006 by Joseph Vögele AG
Description Washer 13 Nut N M12 Mounting left Mounting right Vertical support 1140 Pin 40x102 Washer 21 Nut N M20 Red clip 12x45 Horizontal support 1865 Pin 40x90 Ring bolt M16 Clamp half 50x30x175 Screw M16x90 Nut N M16 Mounting Screw M16x35 Auger shaft 673 Auger blade left DM400 Auger blade right DM400 Limiting plate* left 650 Limiting plate* right 650 Horizontal support 1865
Working width 6.0 to 7.5 m Item 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Working width 6.0 to 7.5 m
BAL_1182_2063675_00_EN.doc
* for auger tunnel
Tab. 5.11:
Quantity 1 1 2 4 2 2 4 2 4 2 14 22 2 2 2 8 1 1 24 16 1 1 12
Fig. 5.33:
5.05.04.03 Working width 6.0 to 7.5 m
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
268
269
Quantity 30 12 1 1 2 4 4 4 16 4 12 8 4 4 4 4 16 2 6 6 1 1 2
1182_108.tif
Setting up and changing Setting up distribution auger
Description Washer 13 Nut N M12 Mounting left Mounting right Vertical support 1140 Pin 40x102 Washer 21 Nut N M20 Red clip 12x45 Horizontal support 1865 Pin 40x90 Ring bolt M16 Clamp half 50x30x175 Screw M16x90 Nut N M16 Mounting Screw M16x35 Auger shaft 1198 Auger blade left DM400 Auger blade right DM400 Limiting plate* left 1200 Limiting plate* right 1200 Horizontal support 1865
Working width 7.0 to 8.5 m Item 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Working width 7.0 to 8.5 m
BAL_1182_2063675_00_EN.doc
* for auger tunnel
Tab. 5.12:
Quantity 1 1 2 4 2 2 4 2 4 2 14 22 2 2 2 8 1 1 24 16 1 1 12
Fig. 5.34:
Working width 7.0 to 8.5 m
Description Plate left Plate right Screw M16x55 Washer 17 Nut N M16 Auger shaft 1045 Auger blade left DM400 Auger blade left DM400 Auger blade right DM400 Auger blade right DM400 Screw M20x100 Cap nut M20 Self-aligning bearing Sleeve 120x175 Clamping bush Screw M20/ 22x155 Bearing block left Bearing block right Washer 17 Screw M16x45 Limiting plate* left 1045 Limiting plate* right 1045 Screw M12x50
5.05.04.04
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
© 2006 by Joseph Vögele AG
Setting up and changing Setting up distribution auger
Description Plate left Plate right Screw M16x55 Washer 17 Nut N M16 Limiting plate* left 1045 Limiting plate* right 1045 Screw M12x50 Washer 13 Nut N M12 Mounting left Mounting right Vertical support 1140 Pin 40x102 Washer 21 Nut N M20 Red clip 12x45 Horizontal support 1865 Pin 40x90 Ring bolt M16 Mounting
1182_109.tif
Quantity 16 1 1 2 4 2 11 11 22 30 2 2 2 2 2 2 8 1 1 16
© 2006 by Joseph Vögele AG
Description Screw M16x35 Limiting plate* left 1260 Limiting plate* right 1260 Vertical support 2295 Horizontal support 2630 Auger shaft 2305 Auger blade left DM400 Auger blade right DM400 Screw M20x100 Cap nut M20 Self-aligning bearing Clamping bush Sleeve 120x175 Auger blade left DM400 Auger blade right DM400 Sleeve 120x150 Screw M20/ 22x155 Bearing block left Bearing block right Screw M16x45
Working width 7.5 to 9.0 m Item 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Working width 7.5 to 9.0 m
BAL_1182_2063675_00_EN.doc
* for auger tunnel
Tab. 5.13:
Quantity 1 1 2 26 2 1 1 12 12 12 1 1 2 4 4 4 20 4 16 16 4
Fig. 5.35:
5.05.04.05 Working width 7.5 to 9.0 m
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
270
Description Plate left Plate right Screw M16x55 Washer 17 Nut N M16 Limiting plate* left 1045 Limiting plate* right 1045 Screw M12x50 Washer 13 Nut N M12 Mounting left Mounting right Vertical support 1140 Pin 40x102 Washer 21 Nut N M20 Red clip 12x45 Horizontal support 1865 Pin 40x90 Ring bolt M16 Mounting Screw M16x35 Limiting plate* left 1260 Limiting plate* right 1260
271
Quantity 2 4 2 11 11 28 36 2 2 2 2 2 8 1 1 16 1 1 4 4 2 3 3
1182_110.tif
Setting up and changing Setting up distribution auger
Description Vertical support 2295 Horizontal support 2630 Auger shaft 2305 Auger blade left DM400 Auger blade right DM400 Screw M20x100 Cap nut M20 Self-aligning bearing Clamping bush Sleeve 120x175 Auger blade left DM400 Auger blade right DM400 Screw M20/ 22x155 Bearing block left Bearing block right Screw M16x45 Limiting plate* left 650 Limiting plate* right 650 Clamp half Screw M16x90 Auger shaft 673 Auger blade left DM400 Auger blade right DM400
Working width 8.5 to 10.0 m Item 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48
Working width 8.5 to 10.0 m
BAL_1182_2063675_00_EN.doc
* for auger tunnel
Tab. 5.14:
Quantity 1 1 2 26 6 1 1 18 18 18 1 1 2 4 4 4 24 4 20 20 4 16 1 1
Fig. 5.36:
5.05.04.06 Working width 8.5 to 10.0 m
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
© 2006 by Joseph Vögele AG
Setting up and changing Setting up distribution auger
Description Plate left Plate right Screw M16x55 Washer 17 Nut N M16 Limiting plate* left 1045 Limiting plate* right 1045 Screw M12x50 Washer 13 Nut N M12 Mounting left Mounting right Vertical support 1140 Pin 40x102 Washer 21 Nut N M20 Red clip 12x45 Horizontal support 1865 Pin 40x90 Ring bolt M16 Mounting Screw M16x35 Limiting plate* left 1260 Limiting plate* right 1260
1182_111.tif
Quantity 2 4 2 11 11 34 42 2 2 2 2 2 8 1 1 16 1 1 4 4 2 6 6
© 2006 by Joseph Vögele AG
Description Vertical support 2295 Horizontal support 2630 Auger shaft 2305 Auger blade left DM400 Auger blade right DM400 Screw M20x100 Cap nut M20 Self-aligning bearing Clamping bush Sleeve 120x175 Auger blade left DM400 Auger blade right DM400 Screw M20/ 22x155 Bearing block left Bearing block right Screw M16x45 Limiting plate* left 1200 Limiting plate* right 1200 Clamp half Screw M16x90 Auger shaft 1198 Auger blade left DM400 Auger blade right DM400
Working width 9.5 to 10 m Item 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48
Working width 9.5 to 10 m
BAL_1182_2063675_00_EN.doc
* for auger tunnel
Tab. 5.15:
Quantity 1 1 2 26 6 1 1 18 18 18 1 1 2 4 4 4 24 4 20 20 4 16 1 1
Fig. 5.37:
5.05.04.07 Working width 9.5 to 10 m
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
272
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