Vector VII 104-561kVA User Manual 6.6.1

Vector® VII Variable Speed Drive User’s Manual 104KVA – 561KVA Wood Group ESP, Inc.

Wood Group ESP 5500 S.E. 59th Street Oklahoma City, OK 73135 Tel 405-670-1431 www.woodgroup-esp.com

Part Number 196399 © 2008 Wood Group ESP, Inc.

Revision 6.6.1

February 12, 2010

Intended Use

®

This manual applies to the 104, 150, 253, 344, 428 and 561 models of the Wood Group ESP Vector VII Variable Speed Drive that are loaded with Firmware revision 6.6.

General Specifications Electrical Specifications: Rated Input Voltage: Efficiency: Output Voltage: Output Frequency:

480 Volt, 3 phase, 60 Hz (+ / - 10% of rated voltage and frequency). Consult factory for other input voltages and frequency ratings. 97% or greater at full load. 0 Volts to rated input voltage 0 Hertz to 120 Hertz.

Control Specifications: Control Method: Accel / Decel: Drive Overload: Current Limit:

Sine coded output with optional VSG® (Variable Sinewave Generation) technology. 0 Seconds to 6,000 seconds. 110% of drive rating for 60 seconds (Variable Torque). Programmable current limit.

Control I/O: Digital Inputs: Digital Outputs: Analog Inputs:

Analog Outputs: Analog Reference: Logic Reference:

7 Programmable inputs - 24 VDC, 8 mA – Sinking or Sourcing Logic. 2 Programmable dry contacts rated 250 VAC / 30 VDC @ 1A. 1 Fault contact - Form C dry contact rated 250 VAC / 30 VDC @ 1A. 2 Programmable inputs (10 bit). 1 Input – 0 to +10 VDC – 20 K Ohms 1 Input – 0 to +10 VDC – 20 K Ohms or 4 to 20 mA – 250 Ohms 2 Programmable outputs (10 bit) – 0 to +10 VDC – 2 mA. +15 VDC Source – 20 mA. +24 VDC Source – 8 mA.

Environmental Specifications: Ambient Service Temperature: Ambient Storage Temperature: Humidity: Altitude: Vibration:

0°C to 50°C (32°F to 1 22°F) to -40°C (-40°F) with optional arctic package. -20°C to 60°C (-4°F to 140°F) 0 to 100% Up to 1000 Meters (3300 Feet) without de-rate. 2 2 9.81m/s (1 G) maximum 10 to 20 Hz, 2.0 m/s (0.2 G) 20 Hz to 50 Hz.

Vector®, VSG®, SmartGuard® and SmartLift® are all registered trademarks of Wood Group ESP, Inc.

© 2010 Wood Group ESP, Inc. .

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Table of Contents: 1 2

Quick Start Guide.....................................................................................................................................7 I want to….. ...............................................................................................................................................8 2.1 Activate the normal drive screen.....................................................................................................8 2.2 Activate the status indicator screen ................................................................................................8 2.3 Adjust the frequency setpoint..........................................................................................................8 2.4 Clear the Fault state ........................................................................................................................8 2.5 Determine the current rating of this drive........................................................................................8 2.6 Change one of the parameters in the Linear List............................................................................8 2.7 Save Data Log, Current Log, and Events files to USB Flash disk ..................................................8 2.8 Set drive parameters to their factory default values........................................................................8 2.9 Adjust the V/F behavior of the drive ................................................................................................8 2.10 Fine tune the drive output voltage without stopping the drive.........................................................9 3 Installation and Setup............................................................................................................................10 3.1 Site Installation ..............................................................................................................................10 3.1.1 Equipment Inspection 10 3.1.2 Equipment Installation and Requirements 10 3.1.3 Electrical Connections 13 3.2 Hardware Connections..................................................................................................................15 3.2.1 Control Terminals 15 3.2.2 External Stop Switches 20 3.2.3 Standby Switch Input 20 3.2.4 Event Switch 20 3.2.5 Remote Run and Reference 20 3.3 Startup Checks..............................................................................................................................21 3.3.1 Pre Power-Up 21 3.3.2 Pre Run Checks 21 3.3.3 Drive Start Up 22 3.4 Keypad Conventions .....................................................................................................................23 3.4.1 Soft keys 23 3.4.2 Arrow Keys 23 3.4.3 Start / Stop 24 3.4.4 Status Indicator Screen Old HMI 24 3.4.5 Status Indicator Screen New HMI 25 3.5 Configuration .................................................................................................................................25 3.5.1 Drive Mode 25 3.5.2 Frequency Behavior 26 3.5.3 Alarms and Restarts 26 3.5.4 Motor Direction 26 4 Screen Descriptions ..............................................................................................................................27 4.1 Run Status.....................................................................................................................................27 4.2 Event Log ......................................................................................................................................29 4.3 Select Screen (Not logged in) .......................................................................................................30 4.4 Enter Password .............................................................................................................................31 4.5 Select Screen (Logged in).............................................................................................................32 4.6 Fault Status ...................................................................................................................................34 4.7 Amp Chart .....................................................................................................................................35 4.8 Trending ........................................................................................................................................36 4.9 History Screen...............................................................................................................................37 4.10 Setup Screen.................................................................................................................................38 4.11 ® SmartGuard .................................................................................................................................40 4.12 Drive I/O ........................................................................................................................................41 4.13 Last Fault.......................................................................................................................................43 4.14 All Monitors....................................................................................................................................44 4.15 Run Info.........................................................................................................................................48 © 2010 Wood Group ESP, Inc. .

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4.16 Set Date and Time ........................................................................................................................49 4.17 Linear List Menu............................................................................................................................50 4.17.1 Linear List 51 4.18 Operating Mode ............................................................................................................................52 4.18.1 Selection Parameter Change 53 4.18.2 Operating Mode – Frequency Control 54 4.18.3 Operating Mode - Analog Follower 56 4.18.4 Operating Mode – Current Control 58 4.18.5 Operating Mode – Pressure Control 60 4.19 Alarms Setup.................................................................................................................................62 4.20 Underload Setup ...........................................................................................................................64 4.21 Start Control ..................................................................................................................................66 4.22 Numeric Parameter Change .........................................................................................................68 4.23 Frequency Setup ...........................................................................................................................69 4.24 Analog 1 Setup..............................................................................................................................71 4.25 Analog 2 Setup..............................................................................................................................73 4.26 Misc Setup.....................................................................................................................................75 4.27 Comm Setup .................................................................................................................................77 4.28 Hard Starting .................................................................................................................................79 4.29 Maintenance Menu........................................................................................................................80 4.30 Startup Control ..............................................................................................................................82 4.31 Keypad Test ..................................................................................................................................84 5 Parameter Locator .................................................................................................................................85 6 Remote User Interface ...........................................................................................................................87 6.1 What is the Remote User Interface? .............................................................................................87 6.2 Configuration .................................................................................................................................87 6.3 Capabilities....................................................................................................................................88 7 Volts per Hertz Settings (V/Hz) .............................................................................................................89 7.1 V/Hz Factory and Manual Set-up. .................................................................................................89 7.1.1 Factory Default V/Hz and Definition 89 7.1.2 Selectable 60 Hz V/Hz settings 90 7.1.3 Selectable 50 Hz V/Hz settings 93 7.1.4 V/Hz Manual Set-up 97 8 SCADA Interface ....................................................................................................................................98 8.1 SCADA Interface Port ...................................................................................................................98 8.2 SCADA Addresses ........................................................................................................................98 8.3 Old HMI Communication Ports 1-5 Pin Out ................................................................................103 8.4 New HMI Communication Ports Pin Out.....................................................................................104 9 Troubleshooting and Maintenance ....................................................................................................105 9.1 Main Circuit Test Procedure........................................................................................................105 9.1.1 Test Point Designations 106 9.1.2 Main Power Circuit Test and Troubleshooting 106 9.2 Drive System Troubleshooting ....................................................................................................109 9.2.1 Drive Frame PC Board Designations 110 9.2.2 System Power Checks and Troubleshooting 110 9.2.3 Fan/Heat Exchanger Troubleshooting 111 9.2.4 Drive Status / Fault Codes 111 9.3 General Maintenance..................................................................................................................115 9.3.1 Periodic Inspection – NO Power Applied 115 9.3.2 Periodic Inspection – Power Applied (External Only) 115 Appendix........................................................................................................................................................116 1 Dimensions and Weights ....................................................................................................................116 2 Default Parameter Values....................................................................................................................119 3 USB Flash Drive Operation .................................................................................................................122 3.1 Save History files ........................................................................................................................122 © 2010 Wood Group ESP, Inc. .

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3.2 Save Configuration to USB flash drive........................................................................................122 3.3 Save Linear List to USB flash drive ............................................................................................123 3.4 Load configuration from a USB flash drive to a Vector® VII drive ..............................................123 4 Linear List .............................................................................................................................................124 5 Tools Recommended for Maintenance and Repair ..........................................................................161 6 CE Conformity for drives purchased with CE Option ......................................................................162 6.1 Emergency Stop Function...........................................................................................................162

© 2010 Wood Group ESP, Inc. .

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General Precautions DANGER: This drive unit requires and produces potentially lethal voltage levels. Failure to comply with the following may lead to equipment damage, serious personal injury and/or death!!! • • •

• • • • • •

Read and understand this manual in it’s entirety before installing, operating, or servicing this drive. All warnings, cautions, notes and instructions must be followed. The drive must be installed by qualified personnel only. The drive must be installed following the guidelines in this manual and following all applicable local codes. Do not connect or disconnect wiring while power is applied to the drive. Do not remove covers or touch any components while power is on. To avoid the risk of potentially lethal electrical shock, remove and lock-out all incoming power before servicing this drive unit. The internal capacitors remain charged even after the power supply is turned off. To prevent electrical shock, wait at least five minutes after removing power and measure the DC bus voltage between the +3 and – terminals to confirm safe level of voltage. Do not bypass the internal circuit breakers of the drive for any reason. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power. Replace any protective covers or shields that may have been removed during servicing before operation of the drive. Do not connect or operate this unit with visible damage or missing/removed parts. This unit may start unexpectedly upon application of power. Clear all personnel from the drive and other connected equipment. Secure and/or remove any mechanical hazards that may be present with the application of power to this drive This drive contains ESD (ElectroStatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, or servicing this unit.

Arc Flash Warning: There is a potential for Arc Flash Hazard with this equipment. It is strongly recommended that an analysis of incident energy levels and determination of appropriate Personal Protective Equipment be conducted prior to energizing this equipment.

Danger Warning: A Danger warning symbol is an exclamation mark enclosed in a triangle that precedes the word ”DANGER”. A Danger warning symbol indicates a hazardous situation which, if not avoided, will result in Death or serious injury. Danger warnings in this manual appear in the following manner.

DANGER Special instructions and descriptions of the associated hazard will be explained in the text following the Danger warning.

Or for CE marked Applications: Electrical Warning: The electrical warning symbol is a lightning bolt mark enclosed in a triangle. The electrical warning symbol is used to indicate locations where hazardous voltage levels are present and conditions may cause serious injury if proper precautions are not followed.

.

Or for CE marked Applications: Caution Warning: A Caution warning symbol is and exclamation mark enclosed in a triangle that precedes the word ”CAUTION”. A Caution warning symbol indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.

Or for CE marked Applications: © 2010 Wood Group ESP, Inc. .

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1 Quick Start Guide This section will guide you through drive configuration for a typical ESP installation. It is highly recommended that the user read the entire manual before proceeding with this procedure! Step 1

Name Log on to access drive configuration Sections 4.3, 4.4

2

Set Auto Restart and Drive Lockout function Section 4.30

3

Set drive mode and related parameters Sections 3.6.1, 4.18

Description • • • •

From the Run Status screen, press the Menu soft key Use the up and down arrow buttons to select Log In, press the OK soft key. Enter the password and press the OK soft key. Default password is 3333.

• • • •

From the Run Status screen, press the Menu soft key From the Select Screen, press the Startup soft key Set Auto Restart to Enable or Disable (Application Dependent) Set Drive Lockout to Unlock before starting the drive

•

Determine the operating mode for the drive - Current Control, Pressure Control, Frequency Control, and Analog Follower. Edit the Drive Mode parameter in the Operating Mode screen as needed. Modify the other parameters in the Operating Mode screen as necessary. Use the up and down arrow buttons in the Select Screen to select the Operating Mode screen, press the OK button. Use the up and down arrow buttons to select a parameter, press the Edit key to change the selected parameter.

• • •

4

Set up alarms Section 4.19, 4.20

• • •

5

6

Set up frequency behavior

•

Section 4.23

•

Set up Misc parameters

•

Section 4.26

• • • •

7

Configure analog inputs

8

Section 4.24, 4.25 Configure User Selected Parameters Section 4.10

• •

Set the motor overload and global restart parameters in the Alarms Setup screen. Set the motor Underload and Underload restart parameters in the Underload Setup screen. Select the screen and select / edit parameters as in step 3. Set the V/F curve, motor direction, maximum and minimum frequencies, acceleration and deceleration times, jog setpoint, and lockout frequencies in the Frequency Setup screen. Select the screen and select / edit parameters as in step 3. Configure the SmartGuard sensor (if available), transformer ratio, customer password, and faults as necessary in the Misc Setup screen. Select the screen and select / edit parameters as in step 3. If required. Use the Analog 1 Setup and Analog 2 Setup screens. Select the screen and select / edit parameters as in step 3. Select parameters to display in the User Selected Parameters section of the Run Status screen using the Setup screen. Select the screen and select / edit parameters as in step 3.

© 2010 Wood Group ESP, Inc. .

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2

I want to…..

2.1 Activate the normal drive screen Press any key. Do NOT press the STOP key unless you want the drive to stop. Refer to Section 3.5.4.

2.2 Activate the status indicator screen The status indicator screen is displayed automatically after 5 minutes of keypad inactivity. It can not be activated manually.

2.3 Adjust the frequency setpoint Press the Setp soft key on the Run Status screen to activate setpoint change mode. Use the up and down arrow keys to adjust the setpoint as desired. Refer to Section 4.1

2.4 Clear the Fault state Press the STOP key to attempt to clear the fault state. Some faults require a full power cycle to reset.

2.5 Determine the current rating of this drive Examine the Drive Max Amps parameter displayed on the All Monitors screen. Refer to Section 4.14

2.6 Change one of the parameters in the Linear List Please discuss this with Engineering. Some of these values are changed automatically when the higher level parameters are changed via the setup screens. Therefore, changes to the parameters in the Linear List must be considered carefully to avoid unexpected results. Refer to Section 4.17

2.7 Save Data Log, Current Log, and Events files to USB Flash disk See description of the Save soft key in the History screen. Refer to Section 4.9 and Appendix 3

2.8 Set drive parameters to their factory default values Select the “Set all parameters to factory defaults.” function in Maintenance screen. Note that this function sets both the high level user interface parameters and low level drive parameters to their factory defaults. This function may take several seconds. The drive must be powered off and then back on after this function has completed prior to further drive configuration or use. Refer to Section 4.29

2.9 Adjust the V/F behavior of the drive The high level parameter “V/F Select” in the Frequency Menu allows selection from several standard V/F curves (60 Hz Standard Torque, 60 Hz Medium Torque, 60 Hz High Torque, 50 Hz Standard Torque, 50 Hz Medium Torque, 50 Hz High Torque). Using this selection, along with the Maximum Frequency, should accommodate many, if not all, ESP installations. The V/F behavior © 2010 Wood Group ESP, Inc. .

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can be customized if necessary – please contact the WG ESP controls group at Oklahoma City for advice if such customization is necessary. Refer to sections 4.23 and 7.

2.10 Fine tune the drive output voltage without stopping the drive Adjust the Voltage Bias parameter in the Frequency Setup screen. Note that the Voltage Bias is applied if the drive is running a maximum frequency. At lower frequencies, the voltage bias is scaled. Also note that the output voltage is limited by the DC bus voltage. Refer to section 4.23.

© 2010 Wood Group ESP, Inc. .

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3 Installation and Setup 3.1 Site Installation 3.1.1 Equipment Inspection Upon receiving equipment a thorough inspection for external and internal damage should be conducted before connecting and operating. • Check the external enclosure for broken welds, hinges, bent corners, doors or bent legs. • Check the internal enclosure for loose or broken hardware such as fans, covers or fasteners. • Inspect all wire terminations to ensure connections are tight. • Inspect the enclosure for any signs of water leakage into the drive. • NOTE!!! If the drive is to be used in an ESP application, make sure that the unit is connected to an output filter (either internal or an external). • NOTE!!! Multi-pulse units require a properly sized and configured phase shift transformer.

3.1.2 Equipment Installation and Requirements Equipment Placement • The main power service should be located no closer than 100' (30m) from the wellhead. • The drive should be placed at least 50' (15m) from the wellhead, to prevent exposure to hazardous and explosive gasses, and provide adequate access for well work over equipment. • The drive should be placed on a flat level surface; a concrete pad is recommended but not required, The VSD should be fastened to the pad through the mounting holes in the enclosure legs. Only use mounting hardware designed for use with the pad material. • A minimum of 6” of space should be maintained on all four sides of the drive. This will ensure correct airflow across cooling heat sinks and fan intakes, as well as provide easy access for servicing and cable entry. Service Requirements • Main service amperage is based on drive KVA and motor load calculations. • A service disconnect is required between the service transformers and the drive. This should be sized to accommodate service amperage. • Overhead service drops into disconnects or other equipment must be equipped with a mast mounted weather head to prevent rain from entering equipment. Grounding and Bonding DANGER Correct system grounding and equipment bonding is required to ensure proper operation of equipment during both normal operation and fault conditions. Grounding and bonding conductors provide a path to ground for lethal fault currents and voltages. Failure to correctly ground and bond equipment can lead to equipment damage and personnel injury or death. Refer to Figure 3.1 and 3.2. •

Grounding applies to the main service connection to ground. Service transformer wyepoint and enclosures, including the service disconnect switch, must be connected to a common ground conductor and grounding electrodes. (Refer to local electrical authority for approved grounding electrodes and methods in you area) System ground resistance should not exceed 25 Ohms to ground and ideally be between 1-5 Ohms to ground.

© 2010 Wood Group ESP, Inc. .

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• •

Ground resistance checks should only be made by qualified electrical inspection agencies. Bonding applies to all other electrical equipment and raceways. A bonding conductor must be connected from the main grounding electrodes to all enclosures, junction boxes, buildings, electrical pipes, and the wellhead. This equipment provides an internal ground connection for the bonding conductor. This connector is connected to the internal ground bus of the enclosure.

Figure 3.1 – Typical Drive Site (Line Power) Installation Grounding and Bonding Generator requirements • Generator supplied power systems have the same requirements for grounding and bonding as utility supplied systems. Grounding electrodes must be installed and a common bonding conductor connected to all equipment and buildings. • Use of generators on drives creates other possible operational problems that can be reduced with correct generator sizing and design. Generators must be designed to handle the sub-transient reactance present on VSD applications. When the generator system does not incorporate a wye-point for connection to the system ground, then an isolation transformer is required between the generator and input to the VSD. This provides some protection from floating voltages, and provides a wye-point for connection to the ground system. • Failure to follow the above guidelines will result in poor performance and/or equipment failure. • When a generator unit is used for drive input power, it is highly recommended to use a multi-pulse VSD (12 Pulse or higher) or the generator should be sized to at least 300% of the VSD rating. © 2010 Wood Group ESP, Inc. .

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Figure 3.2 – Typical Drive Site (Generator Power) Installation Grounding and Bonding

© 2010 Wood Group ESP, Inc. .

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3.1.3 Electrical Connections Main Circuit Terminal Configuration • Input power is applied to the drive circuit breaker MCCB1 terminals L1, L2, L3 (and MCCB2 L11, L21, L31 terminals in 12 Pulse units). • Refer to Figures 3.3 and 3.4 for reference • Output power connections are made at the output power block terminals T1, T2, T3. • Applicable wire sizes give in Table 3.2

VECTOR VII 6,12 Pulse Input Lug Sizes / Output Lug Sizes / Ground Lug Sizes Drive Model 150 253 344

Input Lug Size 6 Pulse / Phase

VSG

(1X) #6 - 3/0

(2X) #6 - 350MCM

(2X) #6 - 250MCM

#14 - 2/0

(1X) 16mm2 - 95mm2

(2X) 16mm2 - 165mm2

16mm2 - 120mm2

2.5mm2 - 70mm2

(2X) 250MCM - 750MCM

(1X) #4 - 350MCM

(2X) #6 - 350MCM

(2X) #6 - 250MCM

#14 - 2/0

(2X) 120mm2 - 400mm2

(1X) 25 - 165mm2

(2X) 16mm2 - 165mm2

16mm2 - 120mm2

2.5mm2 - 70mm2

(2X) 2/0 - 600MCM

(1X) 2/0 - 600 MCM (1X) 70mm2 300mm2 (1X) 3/0 - 600MCM (1X) 95mm2 300mm2 (1X) 250MCM 750MCM (1X) 150mm2 400mm2

#6 - 350MCM 16mm2 165mm2 #6 - 350MCM 16mm2 165mm2

(2X) 2/0 - 600MCM

(2X) 500MCM - 750MCM (2X) 240mm2 - 400mm2

(2X) #2 - 600MCM

(2X) 1/0 - 750MCM

(2X) 35mm2 - 300mm2

(2X) 55mm2 - 400mm2

(2X) #2 - 600MCM

(2X) 1/0 - 750MCM

(2X) 35mm2 - 300mm2

(2X) 55mm2 - 400mm2

(2X) #2 - 600MCM

(2X) 1/0 - 750MCM

#6 - 350MCM

(2X) 35mm2 - 300mm2

(2X) 55mm2 - 400mm2

16mm2 165mm2

Table 3.1 – Applicable Lug Sizes for Main Circuit Terminals

© 2010 Wood Group ESP, Inc. .

Ground Lug Size

(1X) #4 - 350 MCM

(2X) 70mm2 - 300mm2 561

Output Lug Size / Phase PWM

(1X) 25mm2 - 165mm2

(2X) 70mm2 - 300mm2 428

Input Lug size 12 Pulse / Phase

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VECTOR VII RECOMMENDED CABLE SIZE Drive Model

Input Conductor 6 Pulse / Phase

Input Conductor 12 Pulse / Phase

L1 L2 L3 Size* (AWG kcmil)

L1 L2 L3 L11 L21 L31 Size* (AWG kcmil)

T1 T2 T3 Size* (AWG kcmil)

Cable Temperature Rating and Type 60º C 75º C

Cable Temperature Rating and Type

Cable Temperature Rating and Type 60º C 75º C

60º C

75º C

Output Conductor / Phase

(140ºF)

(167ºF)

(140ºF)

(167ºF)

(140ºF)

(167ºF)

TYPE

TYPE

TYPE

TYPE

TYPE

TYPE

TW,

RHW,

TW,

RHW,

TW,

RHW,

UF

THHW,

UF

THHW,

UF

THHW,

THW,

THW,

THW,

THWN,

THWN,

THWN,

XHHW,

XHHW

XHHW

USE, ZW

Input Rating = 180 Amps 150

3/0awg

2awg

3awg

(2X) 1awg

(2X) 2awg

150mm²

95mm²

35mm²

30mm²

(2X) 50mm²

(2X) 35mm²

3/0awg

2/0awg

(2X) 3/0awg

(2X) 2/0awg

(2X) 95mm²

(2X) 70mm²

95mm²

70mm²

(2X) 95mm²

(2X) 70mm²

Input Rating = 414 Amps

Output Rating = 414 Amps

(2X) 300mcm

(2X) 4/0awg

300mcm

4/0awg

(2X) 300mcm

(2X) 4/0awg

(2X) 150mm²

(2X) 120mm²

150 mm²

120mm²

(2X) 150mm²

(2X) 120mm²

Input Rating = 515 Amps

Output Rating = 515 Amps

(2X) 400mcm

(2X) 350mcm

400MCM

350MCM

(2X) 400mcm

(2X) 240mm²

(2X) 165mm²

240 mm²

165 mm²

(2X) 240mm²

Input Rating = 675 Amps 561

Output Rating = 304 Amps

(2X) 2/0awg

Input Rating = 515 Amps 428

Input Rating = 304 Amps

(2X) 3/0mcm

Input Rating = 414 Amps 344

Output Rating = 180 Amps

300mcm

Input Rating = 304 Amps 253

Input Rating = 180 Amps

Input Rating = 675 Amps

(2X) 350mcm (2X) 165mm²

Output Rating = 675 Amps

(2x) 600mcm

(2X) 500mcm

600mcm

500mcm

(2x) 600mcm

300 mm²

(2X) 240mm²

300 mm²

240mm²

300 mm²

(2X) 500mcm (2X) 240mm²

Table 3.2 Recommended Cable Sizes * Copper conductors, not more than 3 insulated conductors rated 0-2000 volts in raceway or cable. Ambient temperature of 30ºC (86ºF). * Table 3.2 Recommended cable sizes are calculated to be sized 125% of Input/Output current rating.

© 2010 Wood Group ESP, Inc. .

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Figure 3.3 – 6 Pulse Main Circuit Terminal Configuration

Figure 3.4 – 12 Pulse Main Circuit Terminal Configuration

3.2 Hardware Connections 3.2.1 Control Terminals Identifying Control Terminals Digital and Analog I/O are supported through the control terminals. The Control Terminals (located on the Terminal Card) are mounted on the lower section of the drive chassis. The picture below shows the control terminals.

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Figure 3.5 Control Terminal Wire Sizes Terminal ALL ( Except E(G) ) E(G)

Possible Wire Sizes AWG (1 Amp Max) Stranded wire: 26 - 16 20 - 14

Recommended Wire Size AWG 18 14

Terminal Designations: Refer to Figure 3.6 and 3.7 for control terminal and HMI terminal diagram. Digital Inputs Terminal S1 S2 S3 S4 S5 S6 S7 SN SC SP

Signal Remote Run Not Used External Fault 1 External Fault 2 Standby Spare Breaker 2 Fault Signal Common Seq Common Signal Power

Description Forward Run when CLOSED, stopped when OPEN Fault When OPEN (Programmable) Fault When OPEN (Programmable) Standby when OPEN (Programmable) Programmable Fault When OPEN (Programmable) Must be tied to SP Digital input supply +24 VDC,

Signal Level 24VDC, 8mA 24VDC, 8mA 24VDC, 8mA 24VDC, 8mA 24VDC, 8mA 24VDC, 8mA -

Description +15VDC for analog Inputs or Transmitters Analog Input or Speed Command Multi Function Analog Input Optional Ground Line Connection Point

Signal Level 20 mA Max 0-10VDC 4/20mA, 0-10VDC -

Analog Inputs Terminal +V A1 A2 AC E(G)

Signal +15VDC Output Analog In 1 Analog In 2 Analog Common Shield Wire

Digital Outputs Output Contact Ratings – 1Amp Max at 250VAC Terminal M1 M2 M3 M4 MA MB MC

Signal Drive Running NC Contact Remote/Auto NO Contact Drive Fault Output

Description CLOSED while drive is running. (Multi Function Digital Input, Programmable) Closed when in Local. (Multi Function Digital Input, Programmable) MA/MC – CLOSED during Fault condition MB/MC – OPEN during Fault condition

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Signal Level Dry Contact Dry Contact Dry Contact

Analog Outputs Terminal FM AC AM

Signal Multi-Function Analog Output Analog common Multi-Function Analog Output

Description Programmable - Output Frequency Default

Signal Level 0-10 VDC, 2mA Max

Programmable - Output Current Default

0-10 VDC, 2mA Max

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Digital Inputs

Digital Outputs

DIP Switch S1 OFF

ON 1

S1 Remote Run

2

S2 Not Used

MA

S1-1 – RS485/422 Terminating resistance OFF – No Termination Resistance ON – Termination Resistance of 110 Ohms Default - OFF S1-2 – Analog Input A2 Setup OFF – 0-10 Vdc ON – 4-20 mA Default – ON (4-20 mA)

S3 External Fault 1 S4 External Fault 2 S5 Lease Kill

MB

MC Drive Fault

S6 Spare [CJ] [CK]

M1

S7 Breaker 2 Fault SN Signal Common

M2

SC SEQ Common

Drive Running

SP +24 VDC

M3 M4

Analog Inputs

Remote\Auto

+V +15 VDC

Analog Outputs

A1 Analog Input 1 0-10 Vdc A2 Analog Input 2 0-10 Vdc or 4-20 mA

Current Output 0-10 VDC AM

AC Analog Common EG

Frequency Output 0-10 VDC FM

Analog Common AC

EG

EG +5V GND

To fan Relay

[PJ] [PK]

R+ 1

S+ S-

RCN88

3

COM5

3 8

HMI

COM4

S+

RTU/SSU

S-

1 9 COM3

IG

RESERVED

1 9 COM2

MODBUS SLAVE

1 9 COM1

RESERVED/DEBUG * 12 Pulse Drives Only

1 9

EXTERNAL USB PORT

Figure 3.6 – Control Terminals and OLD BLUE BOX HMI Terminal Diagram

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1

2

Digital Inputs

Digital Outputs

DIP Switch S1 OFF

ON 1

S1 Remote Run

2

S2 Not Used

MA

S1-1 – RS485/422 Terminating resistance OFF – No Termination Resistance ON – Termination Resistance of 110 Ohms Default - OFF S1-2 – Analog Input A2 Setup OFF – 0-10 Vdc ON – 4-20 mA Default – ON (4-20 mA)

S3 External Fault 1 S4 External Fault 2 S5 Lease Kill

MB

MC Drive Fault

S6 Spare [CJ] [CK]

M1

S7 Breaker 2 Fault SN Signal Common

M2 Drive Running

SC SEQ Common SP +24 VDC

M3 M4 Remote\Auto

Analog Inputs +V +15 VDC

Analog Outputs

A1 Analog Input 1 0-10 Vdc A2 Analog Input 2 0-10 Vdc or 4-20 mA

Frequency Output 0-10 VDC FM

AC Analog Common EG

Current Output 0-10 VDC AM Analog Common AC

EG

EG

J14 Comm 4

To fan Relay

[PJ] [PK]

1

R+

1 CN88 3

S-

RS+

S+ S-

2 3 4

IG

New HMI * 12 Pulse Drives Only Figure 3.7 – Control Terminals and New HMI Terminal Diagram © 2010 Wood Group ESP, Inc. .

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3.2.2 External Stop Switches The drive supports up to two external stop switches. When a stop switch is activated, an external fault occurs and the drive stops. Connecting an External Stop Switch 1: 1. Wire a stop switch between S3 and SN. 2. Enable External Fault 1 on the Misc Setup screen as Normally Open (N.O.) or Normally Closed (N.C.). Connecting an External Stop Switch 2: 1. Wire a stop switch between S4 and SN. 2. Enable External Fault 2 on the Misc Setup screen as Normally Open (N.O.) or Normally Closed (N.C.).

3.2.3 Standby Switch Input The drive supports a normally closed external switch that will stop the drive when the switch opens. This can be used to stop the drive in a tank full or lease kill situation. If the Standby switch opens when the drive is running, the drive stops and enters the STANDBY state. An event is created but no fault occurs. The drive will immediately restart when the switch is closed again. Connecting the Standby Relay:

1. Wire the normally closed terminals of the standby relay between S5 and SN. 2. Enable the Standby Switch parameter on the Misc Setup screen.

3.2.4 Event Switch The drive supports a switch that logs events when the switch changes states. No fault occurs and the drive does not stop. Connecting the drive to an event switch.

1. Wire the switch to be monitored between S6 and SN.

3.2.5 Remote Run and Reference The drive supports a 2-wire external run interface along with an analog signal for drive speed control. DANGER When operating in 2-wire mode the drive may start automatically upon power up of the unit. Ensure that the Remote Run input is OPEN before powering up a drive set up in 2-wire mode To connect the drive to a remote run control and reference (Refer to figure 3.8): 1. Install a Normally Open relay contact between S1 and SN. 2. Connect the 0V – 10V analog reference signal to terminal block position A1. 3. Connect analog ground to terminal block position AC. The drive will run when S1 is pulled to the SN state (i.e. contactor or switch is closed). © 2010 Wood Group ESP, Inc. .

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Figure 3.8 – Remote Run Operation

3.3 Startup Checks DANGER The following steps require that the system be energized. Only qualified personnel should perform the following procedures.

3.3.1 Pre Power-Up • • • • • • • •

Remove and lock-out incoming power out before connecting the drive. Ensure that the drive is properly grounded. Do a complete visual inspection, checking for loose or broken wires. Make sure all internal and external fans are free to turn. Perform Main Circuit testing procedure outlined in Section 9.1. Connect the service power to the main input circuit breaker of the drive (L1, L2, L3 on 6 Pulse drives (and L11, L21, L31 on 12 Pulse drives)). !!!! Note connecting the input power to the output of the drive can cause severe damage to the drive. Ensure that the output of the drive is disconnected (T1, T2, T3). Ensure that main drive circuit breaker(s) switch is in the “Off” position and all remote start signals that may be present are defeated. Turn power on at the service disconnect and measure incoming voltage. Check the voltage phase to phase and phase to ground and ensure that the voltages are in range before closing drive’s circuit breaker. The phase to phase voltage should be 480VAC +/10% and the phase to ground should be approximately 277VAC +/-10%.

3.3.2 Pre Run Checks DANGER The following steps require that the system be energized. Only qualified personnel should perform the following procedures.

Drive Power Up • Energize main input circuit breaker(s) and verify that the HMI powers up with no fault conditions present. • Check the DC Bus level. Measure across +3 and - terminals. Nominal values should be between 650 – 700 VDC. • In most cases it is wise to reset the drive to its factory default parameter settings before © 2010 Wood Group ESP, Inc. .

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•

commissioning the drive. This should always be done when a drive has been used on a previous application. See Section 4.29 “Set All Parameters To Factory Defaults”. Proceed with no-load checks

No-Load Checks No load checks should be performed to ensure proper operation of the drive before connecting the output of the drive to its load (Step-up Transformer or Motor). Proceed with the following steps. •

• • • • •

• • • • • •

Make sure that the drive output connections are disconnected. If they are not, ensure that the incoming power is locked out. Wait at least five minutes after removing power and measure the DC bus voltage to confirm safe level of voltage using volt meter set to read DC volts with the black lead connected to (-) and the red lead connected to (+3). Disconnect the drive output connections. From the Run Status screen, use the Setp soft key and the down arrow key to adjust the frequency reference to the minimum frequency. Navigate to the Underload Setup screen and set the Underload Current to 0. Set parameter L8-07 in the linear list to 0 (disabled), this will avoid nuisance LF – Missing Output Phase Faults. Press the Start button. Navigate to the Run Status screen. Check the output voltage. Use the Setp soft key and the up arrow key to adjust the frequency reference to the maximum frequency. Check the output voltage. Output voltage should be equal to the incoming voltage at maximum frequency and approximately half of that value at minimum frequency (depending on setup of Voltage/Frequency). Press the Stop button. Set parameter L8-07 in the linear list back to 1 (enabled). De-energize the main input circuit breaker and verify the HMI is no longer powered up. Wait at least five minutes after removing power and measure the DC bus voltage between the +3 and – terminals to confirm safe voltage level. Lock-out incoming power. Re-connect the motor or Transformer leads to output terminal block T1, T2, T3. Make sure that the drive output connections are tightly connected before continuing to next step.

3.3.3 Drive Start Up Once the drive has been set up and checked without the load connected, the drive is ready for startup. Proceed with the following steps. • • • • •

Navigate to the Underload Setup screen and set the Underload Current to the desired value. From the Run Status screen, use the Setp soft key and the up / down arrow keys to set the frequency reference to the desired operating frequency. Press the Start button on the HMI. With the drive running, check the output voltage and output current to ensure that they are within the limits of the given application. If any faults are present refer to Section 9 for troubleshooting.

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3.4 Keypad Conventions USB Port

F1

F2

F3

F4

F5

F1

START

F2

F3

F4

F5

STOP

© START

©

USB Port

STOP

196783

Figure 3.9 –Old Blue Box HMI Keypad Figure 3.10 –New HMI Keypad

3.4.1 Soft keys The 5 soft keys are located just below the LCD display and are labeled F1 through F5. The function of a soft key is defined by the label in the rectangle on the LCD display just above the key. The function of a soft key varies with the active screen.

3.4.2 Arrow Keys The arrow keys are screen dependent but the following rules apply… Left and Right Arrows: • If a graph or a chart is displayed, re-draws the chart using older (left arrow) or newer (right arrow) data. • In the Linear List, displays the previous (left arrow) or next (right arrow) set of Linear List parameters. • In the Enter Password and Date / Time screens, selects the field to the left (left arrow) or the right (right arrow) of the currently selected field. Up and Down Arrows: • In the Run Status screen with the Setp soft key active, the up and down arrows adjust the set point up (up arrow) and down (down arrow). The set point applies in the Current Control, Pressure Control, and Frequency Control modes. • In screens where lists of parameters are displayed, moves the selection to the parameter above (up arrow) or below (down arrow) the currently selected parameter. © 2010 Wood Group ESP, Inc. .

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In the Numeric Parameter Entry screen, the Password Entry screen, and the Date / Time Entry screen adjusts the selected (highlighted) value up (up arrow) or down (down arrow).

3.4.3 Start / Stop The Start and Stop buttons work from all screens. Start will only start the drive if it is in the Ready state. Stop has priority over any other key.

3.4.4 Status Indicator Screen Old HMI The screen will change to display drive state information that can be seen from a distance whenever the keypad is inactive for 5 minutes. Pressing any key will return the user interface to its normal state. NOTE: Pressing the Stop key at any time – whether the screen is in the normal or status indication mode – will stop the drive!

Drive status indicators are as follows: • Flashing Red Drive stopped in Fault state. • Red Drive stopped in Ready state. • Amber Drive stopped in Restart state. Drive will automatically restart – but the time to restart is greater than 1 minute. • Flashing Amber Drive stopped in Restart or Standby state. Drive will automatically restart. If in Restart state, the drive will restart in less than 1 minute. If in Standby state, the drive will restart immediately whenever the standby switch closes. • Green Drive running. • Flashing Green Drive running in Alarm state.

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3.4.5 Status Indicator Screen New HMI There are three high intensity LED’s located just above the screen. These correspond with the following indications as the Old HMI screens.

Stop (Red) On On On Flash

LED Indicators Fault (Amber) On Off Flash Flash

Run (Green) Off Off Off Off

Off Off

Off Flash

On On

Drive State Fault Ready Restart (more than 1 minute) Restart (less than 1 minute) Standby Running Running in Alarm

3.5 Configuration 3.5.1 Drive Mode Note: Refer to Section 3.3.1 for locations of control terminal block connections. 1. From the Run Status screen, select the Menu soft key and then select Log In. Enter the password and select the OK soft key. (refer to Section 4.3 and 4.4 for log in information) 2. Select the Operating Mode screen and select the OK soft key. 3. Select the Drive Mode parameter and press the Edit soft key. 4. Select the desired Drive Mode. i. Frequency Control – Drive output frequency matches Frequency Setpoint. ii. Analog Follower – Drive speed follows the value of the analog signal (0 – 10V) connected to terminal block connection A1. Note that this mode requires additional wiring. 1. Wire the analog input signal (0 – 10V) to A1 and common to AC iii. Current Control – In this mode the drive frequency is adjusted to maintain a desired output current. This mode is often used with “gassy” wells. As the pump encounters gas pockets, the drive current decreases. The drive speeds up and the gas bubbles are cleared from the system. iv. Pressure Control – In this mode the drive frequency is adjusted to maintain a desired intake or exhaust pressure. Note: This mode requires additional wiring. 1. Wire the pressure sensor signal (0 – 10V, 4 – 20mA) to A2 and common to AC. 5. Press the OK soft key to accept the change. Note: The user interface displays the Select screen if the drive mode has been changed. 6. Select the Operating Mode screen and press the OK soft key. 7. Select and edit any other parameters associated with the selected drive mode.

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3.5.2 Frequency Behavior 1. From the Run Status screen, select the Menu soft key. If the “Not Logged In” Select screen appears, then select Log In, enter the password, and select the OK soft key. 2. Select the Frequency Setup screen and select the OK soft key. 3. Select and modify the frequency parameters as desired.

3.5.3 Alarms and Restarts 1. From the Run Status screen, select the Menu soft key. If the “Not Logged In” Select screen appears, then select Log In, enter the password, and select the OK soft key. 3. Select the Alarms Setup screen and select the OK soft key. 4. Select and modify the alarms and restart parameters as desired. 5. Select the Menu soft key and then select the Underload Setup screen. 6. Select and modify the Underload parameters as desired.

3.5.4 Motor Direction From the Run Status screen, select the Menu soft key. If the “Not Logged In” Select screen appears, then select Log In, enter the password, and select the OK soft key. Select the Frequency Setup screen and select the OK soft key. Select the Motor Direction parameter and modify as desired. Note that motor direction changes CAN be implemented without stopping the drive. Set the direction as desired. Once the change has been made, press the Start button. Drive will perform a controlled frequency ramp through 0 Hz to the setpoint frequency in the specified motor direction.

© 2010 Wood Group ESP, Inc. .

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4 Screen Descriptions 4.1 Run Status

Function: The Run Status screen is the default screen when the drive is powered up. It displays all data needed to assess the up-to-date state of the drive.

Field Descriptions: Screen Name: “Run Status”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. Possible values include Not Ready, Ready, Accelerating, Decelerating, Running, Ready – Rem(ote), Start – Rem(ote), Run – Remote, Stop – Rem(ote), Forced Stop, Fault, Restart (or RST – time to restart), DRIVE OFF, Standby, Standby – Remote. Drive Serial Number: Serial number of the drive. Drive Mode: “Frequency Control”. Designates the control mode of the drive. The mode can be changed in the “Operating Mode” screen. Date / Time: Date and time (mm/dd/yyyy hh:mm:ss) Frequency Setpoint: “65.00 Hz”. The up-to-date frequency setpoint. This field will not be present in some drive control modes. Output Current: “0.0 A”. The up-to-date drive output current. Output Frequency: “0.00 Hz”. The up-to-date frequency being emitted by the drive. Output Voltage: “0.0 V”. The up-to-date voltage being emitted by the drive. Motor Direction Indicator: If the motor is running forward (or set to run forward if drive is currently stopped), the direction indicator will show a clockwise semi-circle arrow with an “F” adornment. If the drive is running in reverse (or set to run in reverse if the drive is currently stopped), the direction indicator will show a counter-clockwise semi-circle arrow with an “R” adornment. User Selected Parameters: “Intake Press, Intake Temp, Motor Temp, Discharge Press, Analog A1”. Up to 5 user selected parameters may be displayed on the run status screen. See the Setup screen for selecting these parameters. © 2010 Wood Group ESP, Inc. .

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Graph: “Output Frequency”. Graph displaying 24 hours of graphical data. Graphed parameters include Output Current, Output Voltage, Output Frequency, Analog A1, Analog A2, Intake Pressure, Intake Temperature, and Motor Temperature. Please note that the last 3 parameters require a SmartGuard downhole tool. Note that red lines in the graph denote data values that are interpolated between actual data values (usually indicates that the drive was powered off).

Keypad Functions: F1: “Graph”. Used to select the parameter to be shown on the graph. F2: “Setp”. Used to activate the setpoint change mode. When activated, the Setp button is displayed in black with white text and the up and down arrows can be used to modify the setpoint. Note that the setpoint field is also highlighted when setpoint change mode is activated. Setpoint change mode is automatically cancelled after 45 seconds or can be deactivated by pressing F2 a second time. F3: “Scale”. Modifies the scale of the graph. Scale values cycle 1x, 2x, 4x, 8x, 16x. F4: “Events”. Activates the Events screen to display the 256 most recent events. F5: “Menu”. Activates the menu allowing other screens to be accessed. Up Arrow: Increases the setpoint in the Current Control, Pressure Control, and Frequency Control modes (when setpoint change mode is active). Down Arrow: Decreases the setpoint in the Current Control, Pressure Control, and Frequency Control modes (when setpoint change mode is active). Left Arrow: If graph scale is 1x, draws the graph for the previous day. If graph scale is > 1x, allows scrolling through the scaled graph data. Right Arrow: If graph scale is 1x, draws the graph for the next day. If graph scale is > 1x, allows scrolling through the scaled graph data. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.2 Event Log

Function: The Event Log screen displays the last 256 time-stamped events, included drive starts and stops, faults, and parameter changes.

Field Descriptions: Screen Name: “Event Log”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Time-stamped Events: List of the last 256 events.

Keypad Functions: F1: “Prev”. View older events. F2: “Next”. View newer events. F3: Not used. F4: Not used. F5: “Status”. Return to the Run Status Screen. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.3 Select Screen (Not logged in)

Function: The Select Screen allows the user to select and display a different screen. The “not logged in” version of the select screen prevents non-privileged users from accessing most setup parameters.

Field Descriptions: Screen Name: “Select Screen”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. List of screens that can be selected.

Keypad Functions: F1: Unlabeled. Activate the Keypad Test screen. F2: Not used. F3: Startup. Activate the Startup Control. Use this screen to enable or disable the drive and to enable or disable automatic restarts. F4: Not used. F5: “OK”. Proceed to the highlighted screen. Note that the Run Status screen is always highlighted by default when the Select Screen is drawn. Up Arrow: Move selection up the list. Down Arrow: Move selection down the list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.4 Enter Password

Function: The Enter Password screen allows the user to log in. Once logged in, the user has access to all screens and setup parameters.

Field Descriptions: Screen Name: “Enter Password Screen”. This field is the name of the displayed screen. Password digits to edit.

Keypad Functions: F1: “OK”. Accept the entered password. If the password is correct, the Select Screen (Logged in) will be drawn. F2: “CANCEL”. Return to the Select Screen. F3: Not used. F4: Not used. F5: Not used. Up Arrow: Increment the highlighted password digit. Down Arrow: Decrement the highlighted password digit. Left Arrow: Select the digit to the left of the currently selected digit. Right Arrow: Select the digit to the right of the currently selected digit. START: Starts the drive if it is in the Ready state. STOP: Stops the drive. Note that the default password on the drive is 3333. However, the password can be changed in the Misc. Setup screen. If the password is forgotten, please contact your local Wood Group ESP, Inc service center.

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4.5 Select Screen (Logged in)

Function: The Select Screen allows the user to select and display a different screen. The “Logged in” version of the select screen provides access to all screens and setup parameters.

Field Descriptions: Screen Name: “Select Screen”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. List of screens that can be selected. Use the following screens to configure the drive: • Operating Mode • Alarms Setup • Underload Setup • Start Control • Frequency Setup • Analog 1 Setup • Analog 2 Setup • Misc Setup • Comm Setup • Hard Starting • Maintenance The setup screens are listed together in the right column on this screen. Note: Screens in the left column tend to be informational.

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Keypad Functions: F1: Unlabeled. Activate the Keypad Test screen. F2: Not used. F3: Startup. Activate the Startup Control. Use this screen to enable or disable the drive and to enable or disable automatic restarts. F4: Not used. F5: “OK”. Proceed to the highlighted screen. Note that the Run Status screen is always highlighted by default when the Select Screen is drawn. Up Arrow: Move selection up the list. Note that at the top of the list the selection will move to the bottom of the list. Down Arrow: Move selection down the list. Note that at the bottom of the list the selection will move to the top of the list. Left Arrow: Move selection to the left column. Right Arrow: Move selection to the right column. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.6 Fault Status

Function: The Fault Status screen allows the user to determine the state of all drive faults. Note that this screen can be chosen from the Select Screen and is automatically entered when a fault is detected.

Field Descriptions: Screen Name: “Fault Status”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Any active fault or feature that is not in its OK state is displayed.

Keypad Functions: F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select Screen. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive if running. If in the fault state, pressing STOP will attempt to clear the faults.

© 2010 Wood Group ESP, Inc. .

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4.7 Amp Chart

Function: The Amp Chart screen displays 1 or 7 day’s worth of current data in the familiar circular format. Current data is taken every 10 seconds. The current log is sized to hold 7 days of current data.

Field Descriptions: Screen Name: “Amp Chart”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Outer Ring: “1 A”. Displays the current associated with the outer circle of the amp chart. Resolution: “0.1 A”. Displays the current resolution (current difference between adjacent lines) of the amp chart. Date: “12/01/2008”. The day associated with the amp chart. On a 7 day amp chart the date displayed is for the newest displayed data. Output Current: “0.2 A”. Displays the up-to-date drive output current.

Keypad Functions: F1: “Today”. Draws the amp chart associated with today’s date. F2: Not used. F3: “1/7 Day. Toggles the amp chart between a 1 day and a 7 day scale. F4: Not used. F5: “Menu”. Return to the Select Screen. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: Draw the amp chart associated with the preceding day. Right Arrow: Draw the amp chart associated with the following day. START: Starts the drive if it is in the Ready state. STOP: Stops the drive if running.

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4.8 Trending

Function: The Trending screen displays graphs containing 5 days worth of data. Graph data is taken from the Data log and is sized to hold 35 days worth of data (with data taken every 5 minutes).

Field Descriptions: Screen Name: “Trending”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Graph: “Output Frequency (Hz)”. Graph displaying 5 days of graphical data. Graphed parameters include Output Current, Output Voltage, Output Frequency, Analog A1, Analog A2, Intake Pressure, Intake Temperature, and Motor Temperature. Please note that the last 3 parameters require a SmartGuard downhole tool. Note that red lines in the graph denote data values that are interpolated between actual data values. Statistics: “Min Value, Max Value, Average, RMS”. Values calculated from the 5 days of data from the data log.

Keypad Functions: F1: “Graph”. Used to select the parameter to be shown on the graph. F2: Not used. F3: “Scale”. Modifies the scale of the graph. Scale values cycle 1x, 2x, 4x, 8x, 16x. F4: Not used. F5: “Menu”. Activates the menu allowing other screens to be accessed. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: If graph scale is 1x, draws the graph for the previous 5 day period. If graph scale is > 1x, allows scrolling through the scaled graph data. Right Arrow: If graph scale is 1x, draws the graph for the next 5 day period. If graph scale is > 1x, allows scrolling through the scaled graph data. START: Starts the drive if it is in the Ready state. STOP: Stops the drive if running. © 2010 Wood Group ESP, Inc. .

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4.9 History Screen

Function: The History screen displays logged performance data.

Field Descriptions: Screen Name: “History Screen”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Time-stamped History Entries: The data log is circular log sized to store the last 35 days of data. Data is captured every 5 minutes.

Keypad Functions: F1: “Prev”. View older logged data. F2: “Next”. View newer logged data. F3: “Set”. View a different set of data. Currently there are 4 sets of data. The first set is shown. The other sets include more drive parameters and parameters retrieved from a SmartGuard downhole tool. F4: “Save”. Save the Data Log, the Event Log, the Current Data (used for the Amp Chart), and the drive configuration to a USB Flash drive. This device must be placed in the drive’s USB port for 10 seconds prior to activating the function. All files saved will be saved with the drive’s programmed serial number and the date the data was retrieved. F5: “Menu”. Return to the Select screen. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive. Note: To save history data, refer to Appendix 3.1

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4.10

Setup Screen

Function: The Setup screen allows any user (no login required) to modify the parameters on this screen.

Field Descriptions: Screen Name: “Setup”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Language: Allows the user to change between English and Spanish Date Format: Allows the user to choose between mm/dd/yyyy (default), dd/mm/yyyy, and ddMmm-yyyy (01-Jan-2010) as the format the date will be displayed. Local/Remote: Parameter that determines if control of the drive (Start / Stop and Frequency Reference) is under control of the drive user interface or a remote 2-wire host. Control Location: Gives the user the ability to control the drive from Keypad, SCADA or both. Drive Output: Set to “Disabled” to inhibit the drives response to all start commands. User Selected 1 – 5: The parameters selected in these fields are displayed on the Run Status screen. Parameter Description: “Local Control / Remote Control…” Provides user with information concerning the selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value.

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Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.11

®

SmartGuard

j Function: The SmartGuard screen reports the current state of the SmartGuard interface.

Field Descriptions: Screen Name: “SmartGuard”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. SmartGuard Data: Displays the state of the SmartGuard data: Disabled - Interface disabled SG Fault Relay: Displays the state of the SmartGuard fault relay. OK - Data is valid, Bad - SmartGuard unit is reporting loss of sync. When the data state is disabled or bad, all SmartGuard readings are set to 0. SmartGuard Comms: Displays the communication efficiency of the communications link with the SmartGuard. 100% indicates all messages to the SmartGuard are successful. SmartGuard Sensor Values – Intake Press, Intake Temp, Motor Temp, Discharge Pressure, Vibration, Leakage Current, Uphole Voltage, and SG Duty Cycle are displayed in their appropriate units SmartGuard State: Displays the value of the SmartGuard fault detection state machine. Values include Initializing, OK, Fault, and Restart. Note that this parameter stays in the Init state if the SmartGuard interface is disabled.

Keypad Functions: F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive. © 2010 Wood Group ESP, Inc. .

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4.12

Drive I/O

Function: The Drive I/O screen allows the operator to easily determine the state of all the drive I/O.

Field Descriptions: Screen Name: “Drive I/O”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. S1 – S8: Drive digital inputs. Note: S8 is not available. These values will be 0 or 1 if the input is not used or if its function is disabled. If the function associated with the input is enabled (i.e. external fault 1, standby, and Breaker 2 detection features are enabled on the Misc Setup screen), more descriptive text will be displayed (OK, FAULT, RUN, STANDBY). M1-M2, M3-M4: Drive digital outputs. Analog 1, Analog 2: Drive analog inputs. The values are scaled as programmed in the Analog 1 Setup and Analog 2 Setup screens. General Help: “Press Menu soft key…” General help information on how to use this screen.

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Keypad Functions: F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.13

Last Fault

Function: The Last Fault screen allows the operator the ability to easily view the drive condition when the last fault occurred.

Field Descriptions: Screen Name: “Last Fault”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Parameter Values: Values of key parameters when the drive last faulted. Selecting the fault code parameter will bring up a window that explains the fault code. Selecting a bitmap parameter (one displayed in hexadecimal format) will bring up a window that describes the meaning of all set bits. General Help: “Press Menu soft key…” General help information on how to use this screen.

Keypad Functions: F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.14

All Monitors

Function: The All Monitors screen displays a variety of parameters that may be useful for troubleshooting problems in the field.

Field Descriptions: Screen Name: “All Monitors”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Drive Monitor Registers: Most of the parameters displayed are directly from the underlying drive. See table below for explanation of bitmapped (displayed in hexadecimal) registers. Drive Comms: Displays the quality of the communications with the drive over the last 30 seconds. SmartGuard Comms: Displays the quality of the communications with the SmartGuard Surface Unit (always set to 100% if the SmartGuard is disabled in the Misc Setup screen). Cabinet Temp: Displays internal drive temp from the power module heat sink with old HMI. With the new HMI, the temperature is taken from the new HMI. UI S/W Rev: Displays the revision of the User Interface software. O/S Build: Displays the date of the Windows CE operating system version installed on the HMI. General Help: “Press Menu soft key…” General help information on how to use this screen. Note: You may use the up and down arrow keys to select monitor values. Selecting the fault code parameter will bring up a window that explains the fault code. Selecting a bitmap parameter (one displayed in hexadecimal format) will bring up a window that describes the meaning of all set bits.

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Drive Status Bit 0 1 2 3 4 5 6 7–F

0 Denotes Drive Stopped Forward Operation Drive Startup in Progress No Fault No Data Setting Error Digital Output 1 is OFF Digital Output 2 is OFF Not Used

1 Denotes Drive Running Reverse Operation Drive Startup Completed Fault Data Setting Error Digital Output 1 is ON Digital Output 2 is ON Not Used

0 Denotes No Error No Error No Error No Error Not Used No Error No Error No Error No Error No Error No Error No Error No Error

1 Denotes Over current or Ground Fault Error Main Circuit Overvoltage Drive Overload Drive Overheat Not Used Fuse Blown PI Feedback Reference Lost External Error Hardware Error Motor Overload or Overtorque Underload Fault Main Circuit Undervoltage Main Circuit Undervoltage, Control Power Supply Error, Inrush Prevention Circuit Error, or Power Loss Missing Output Phase ModBus Comm Error HMI Disconnected

Fault Details Bit 0 1 2 3 4 5 6 7 8 9 A B C

D E F

No Error No Error HMI Connected

Drive Fault Code Current Fault exhibited by drive. (There are a few codes that are not included in the Fault Details bitmapped list above.) 0 No Fault 25 DEV – Speed Deviation 1 PUF – DC Bus Fuse Open 26 OVL – Enhanced O-load 2 UV1 – DC Bus Undervolt 27 PF – Input Phase Loss 3 UV2 – Ctl PS Undervolt 28 LF – Output Phase Loss 4 UV3 – MC Answerback 29 OH3 – Motor Overheat 1 5 SC – Short Circuit 30 OPR – HMI Disconnect 6 GF – Ground Fault 31 ERR – EEPROM R/W Err 7 OC – Over current 32 OH4 – Motor Overheat 2 8 OV – DC Bus Overvolt 33 CE – Serial Com Err 9 OH – Heatsink Overtemp 34 BUS – Option Com Err 10 OH1 – Heatsink Max Temp 35 E-15 – SI-F/G Com Err 11 OL1 – Motor Overload 36 E-10 – SI-F/G CPU Down 12 OL2 – Inverter Overload 37 CF – Out of Control 13 OL3 – Overtorque 1 38 SVE – Zero Servo Fault 14 OL4 – Overtorque 2 39 EF0 – Opt External Fault 15 RR – DynBrk Transistor 40 FBL – Feedback Loss © 2010 Wood Group ESP, Inc. .

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16 17 18 19 20 21 22 23 24

RH – DynBrk Resistor EF3 – External Fault 1 EF4 – External Fault 2 EF5 – Fault Not Enabled EF6 – Fault Not Enabled EF7 – Breaker 2 Fault EF8 – Fault Not Enabled FAN – Cooling Fan Error OS – Overspeed Detect

41 42 43 44 45 46 47 48

LL3 – Loss of Load UL4 – Undertorq Det 2 OL7 – HSB-OL ULF – Underload A1-HI – Terminal A1 High A1-LO – Terminal A1 Low A2-HI – Terminal A2 High A2-LO – Terminal A2 Low

Data Link Status Bit 0 1–2 3 4 5–F

0 Denotes Not Writing Data Not Used No Range Error No Integrity Error Not Used

1 Denotes Writing Data Not Used Upper or Lower Limit Errors Data Integrity Error Not Used

0 Denotes Input 9 OFF Input 9 OFF Input 9 OFF Input 9 OFF Input 9 OFF Input 9 OFF Input 9 OFF Not Used

1 Denotes Input 9 ON Input 10 ON Input 11 ON Input 12 ON Input 13 ON Input 14 ON Input 16 ON Not Used

Digital Inputs Bit 0 1 2 3 4 5 6 7-F

Drive Status 2 Bit 0 1 2 3 4 5 6 7 8 9 A B C D E F

0 Denotes Drive Stopped Drive not at Zero Speed Drive Freq does not match internal speed Drive is not at Setpoint (accelerating) Freq Detect 1 Not Active Freq Detect 2 Not Active Drive Startup in Progress No Low Voltage Detected Drive Output Baseblock is Not Active Freq Reference Mode is Communicating Run Command Mode is Communicating Overtorque is Not Detected Frequency Reference OK Retrying is Not in Progress No Error ModBus Comm Timeout is Not Detected

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1 Denotes Drive Running Drive at Zero Speed Drive Freq matches internal speed Drive is at Setpoint Freq Detect 1 Active Freq Detect 2 Active Drive Startup Complete Low Voltage Detected Drive Output Baseblock is Active Freq Ref Mode is Not Communicating Run Cmd Mode is Not Communicating Overtorque is Detected Frequency Reference Lost Retrying in Progress Error ModBus Comm Timeout Detected

Digital Output Status Bit 0 1 2–F

0 Denotes Digital Output 1 OFF Digital Output 2 OFF Not Used

1 Denotes Digital Output 1 ON Digital Output 2 ON Not Used

Communication Error Bit 0 1 2 3 4 5 6 7–F

0 Denotes No Error No Error Not Used No Error No Error No Error No Error Not Used

1 Denotes CRC Error Invalid Data Length Not Used Parity Error Overrun Error Framing Error Timeout Not Used

Keypad Functions: F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.15

Run Info

Function: Displays current running information

Field Descriptions: Screen Name: “Run Info”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description.

Keypad Functions: F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: Menu Up Arrow: Not used Down Arrow: Not used Left Arrow: Not used Right Arrow: Not used START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.16

Set Date and Time

Function: The Set Date and Time screen allows the user to adjust the date and time on the drive’s realtime clock.

Field Descriptions: Screen Name: “Set Date and Time Screen”. This field is the name of the displayed screen. Date and Time fields to edit. (mm/dd/yyyy hh:mm 24 hour display) Note: Selectable date format is adjusted on the Setup Screen.

Keypad Functions: F1: “OK”. Accept the new date and time. F2: “CANCEL”. Do not change the date and time. Return to the Select Screen. F3: Not used. F4: Not used. F5: Not used. Up Arrow: Increment the highlighted date / time field. Down Arrow: Decrement the highlighted date / time field. Left Arrow: Select the field to the left of the currently selected field. Right Arrow: Select the field to the right of the currently selected field. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.17

Linear List Menu

Function: The Linear List menu allows the user to quickly jump to the desired section of the linear list - the registers in the inverter unit. The values of the parameters in the Linear List should only be modified upon recommendation of Wood Group, ESP Engineering.

Field Descriptions: Screen Name: “Linear List”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Drive Register Names: A group of 10 drive registers spread throughout the drive register map. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note: See Appendix 4 for full Linear List Parameters, functions, ranges and default settings.

Keypad Functions: F1: “OK”. Jump to the page of the Linear List that begins with the selected register. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.17.1

Linear List

Function: The Linear List reveals the registers in the inverter. The values of the parameters in the Linear List should only be modified upon recommendation of Wood Group, ESP Engineering.

Field Descriptions: Screen Name: “Linear List”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Drive Register Names: A group of 10 drive registers that can be modified. See Appendix 4 for complete linear list General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Linear List Menu screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Display the previous set of 10 registers. Right Arrow: Display the next set of 10 registers. START: Starts the drive if it is in the Ready state. STOP: Stops the drive. © 2010 Wood Group ESP, Inc. .

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4.18

Operating Mode

Function: The Operating Mode screen allows a logged on user to choose the operating mode of the drive and to set operating mode specific parameters. Note: This screen changes based on the drive’s operating mode. By default the drive operating mode is Frequency Control. Section 3.6.1 describes all drive operating modes.

Operating Modes: Frequency Control – Section 4.18.2 Analog Follower - Section 4.18.3 Current Control - Section 4.18.4 Pressure Control - Section 4.18.5

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4.18.1

Selection Parameter Change

Function: The Selection Parameter Change screen is drawn when the Edit soft key is activated in the Operating Mode screen with the Drive Mode parameter selected. In this screen the user selects the drive operating mode option that is desired.

Field Descriptions: Screen Name: “Selection Parameter Change Screen”. This field is the name of the displayed screen. Parameter Name and present value: “Drive Mode: Frequency Control”. Shows the name of the parameter being edited as well as the present selection. Parameter Description: “Defines the operational mode of the drive”. Gives a text description of the parameter being edited. Options: “Current Control, …”. Displays the options that may be selected.

Keypad Functions: F1: “OK”. Accept the highlighted option as the value of the parameter. F2: “CANCEL”. Abort the editing procedure and retain the present value of the parameter. F3: Not used. F4: Not used. F5: Not used. Up Arrow: Select (highlight) the option above the currently selected option (wraps at top back to bottom of list). Down Arrow: Select (highlight) the option below the currently selected option (wraps at bottom back to top of list). Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.18.2

Operating Mode – Frequency Control

Function: The Operating Mode – Frequency Control screen allows the user to set the parameters associated with frequency control mode.

Field Descriptions: Screen Name: “Operating Mode”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Drive Mode: Parameter that defines the operational mode of the drive. Options include Current Control, Pressure Control, Frequency Control, and Analog Follower. Frequency Setpoint: The frequency setpoint when the drive is running. Note that Frequency Setpoint is a parameter associated with Frequency Control mode; other parameters will be displayed in other control modes. Startup Mode: When the Startup Mode is set to ONCE, the drive will ramp up to the Setp1 Frequency for the Setp1 Time – and then return to the original Frequency setpoint. This function will only be activated on the next startup and then turned OFF. When the Startup Mode is set to ON, this procedure will occur on every startup. Setp1 Frequency: The frequency the drive will ramp up to when the Startup mode is activated. It will remain at this frequency for the duration of the Setp1 Time and then return to the original Frequency Setpoint. Setp1 Time: The duration the Setp1 Frequency will run when the Startup mode is activated. After this time expires the Frequency Setpoint is resumed. Run Ramp Time: Transitions between running frequencies can be programmed to take an extended amount of time. 1. The extended ramp time does not affect drive start or drive stop, only setpoint changes while the drive is running. 2. The extended ramp time is only available in Frequency Control mode. 3. The specified ramp time is independent of frequency range change. 4. Ramp time will be aborted if the drive is stopped or faulted. While running at the Setp1 frequency, the drive state will show Run-Setp1.

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Parameter Description: “Defines the operational…” Provides user with information concerning the selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk to the right of its value.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.18.3

Operating Mode - Analog Follower

Function: The Operating Mode – Analog Follower screen allows the user to set the parameters associated with signal follower mode.

Field Descriptions: Screen Name: “Operating Mode”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Drive Mode: Parameter that defines the operational mode of the drive. Options include Current Control, Pressure Control, Frequency Control, and Analog Follower. Signal Source: Fixed to Analog Input A1. Minimum Frequency: The minimum frequency the drive is allowed to run. Input at Min Freq: The analog input value (in Volts) that signifies the drive should be running at its minimum allowed frequency. EU Value Min: The display value (in Engineering Units) associated with the value of “Input at Min Freq”. Maximum Frequency: The maximum frequency the drive is allowed to run. Input at Max Freq: The analog input value (in Volts) that signifies the drive should be running at its maximum allowed frequency. EU Value Max: The display value (in Engineering Units) associated with the value of “Input at Max Freq”. Analog In A1 Units: Defines the engineering units used when displaying the analog value. Parameter Description: “Defines the operational…” Provides user with information concerning the selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value. © 2010 Wood Group ESP, Inc. .

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Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2, F3, F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.18.4

Operating Mode – Current Control

Function: The Operating Mode – Current Control screen allows the user to set the parameters associated with current control mode.

Field Descriptions: Screen Name: “Operating Mode”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Drive Mode: Parameter that defines the operational mode of the drive. Options include Current Control, Pressure Control, Frequency Control, and Analog Follower. Current Setpoint: Desired current. If the drive current falls below the setpoint, the drive will speed up to try to restore the current (up to the maximum frequency defined on the Frequency Setup screen). If the current exceeds the setpoint, the drive will slow to lesson the current (down to the minimum frequency defined on the Frequency Setup screen). Current Freq Limit: Upper frequency limit for the drive to run in Current Control mode. Unlike the maximum frequency (See Frequency Setup screen), this limit can be changed while the drive is running. PI Proportional: Proportional constant for the proportional – integral (PI) control system. PI Integral: Integral constant for the PI control system. Parameter Description: “Defines the operational…” Provides user with information concerning the selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value.

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Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2, F3, F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.18.5

Operating Mode – Pressure Control

Function: The Operating Mode – Pressure Control screen allows the user to set the parameters associated with pressure control mode.

Field Descriptions: Screen Name: “Operating Mode”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Drive Mode: Parameter that defines the operational mode of the drive. Options include Current Control, Pressure Control, Frequency Control, and Analog Follower. Pressure Source: Selects the location of the pressure sensor – at the pump Intake, pump Discharge, or SmartGuard Intake. Pressure Setpoint: Desired pressure. If the measured pressure (Discharge is the source) falls below the setpoint, the drive will speed up to try to restore the pressure (up to the maximum frequency defined on the Frequency Setup screen). If the pressure exceeds the setpoint, the drive will slow to lesson the pressure (down to the minimum frequency defined on the Frequency Setup screen). The drive adjusts the frequency in the opposite direction if the pressure source is Intake. PI Proportional: Proportional constant for the proportional – integral (PI) control system. PI Integral: Integral constant for the PI control system. Analog 2 Type: Select between 0 – 10V or 4 – 20mA A2 Input Voltage 1, Engineering Units 1: Values used to define 1 point on the sensor curve. Used in conjunction with the following parameters to calculate the analog gain and bias. Note that the voltage can also be a current if set to 4 – 20mA mode. A2 Input Voltage 2, Engineering Units 2: Values used to define the second point on the sensor curve. Used in conjunction with the previous 2 parameters to calculate the analog gain and bias. Note that the voltage can also be a current if set to 4 – 20mA mode. Analog In A2 Units: Defines the engineering units used when displaying the specified analog value. Parameter Description: “Defines the operational…” Provides user with information concerning the selected (highlighted) parameter. © 2010 Wood Group ESP, Inc. .

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General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2, F3, F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.19 Alarms Setup

Function: The Alarms Setup screen allows a logged on user to set the overload limits as well as the standard restart parameters.

Field Descriptions: Screen Name: “Alarms Setup”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Motor Amps: Defines the Motor rated Amps. Drive must be stopped to adjust this parameter. Motor Overload Amps: Defines the maximum current that should be delivered to the 2 transformer / motor circuit. The overload trip time is based on an I T overload calculation. The delay varies with the extent of the overload current. Oload Time Const: Time the drive will run at 133% of the Motor Overload Amps setting before shutting down on a Motor Overload Fault. Set the Oload Time Const to a lower value to shut the drive down faster. Factory default is 8 minutes. Oload Start Delay: Defines the amount of time that the overload condition will be ignored when the drive is started. Overload Restart: Defines whether the drive will attempt to auto-restart on a motor overload fault. Note: Auto Restart (see Startup Control screen) must be enabled for any restarts to occur. Overload @ Min Freq: In conjunction with the Overload Delay parameter, defines an enhanced motor protection mode. This parameter is in terms of % of Motor Overload Amps. Setting this parameter to 0% (default value) disables the enhanced overload protection mode. See figure below for details. Overload Delay: Defines the amount of time that an enhanced protection mode overload condition will be ignored before declaring a motor overload fault. Restart Tries: The number of times the drive will automatically try to restart on a non-Underload fault. Set this value to 0 to disable retries. Note that Auto Restart (see Startup Control screen) must be enabled for any restarts to occur. Restart Delay: The time delay after a fault before the drive will attempt a restart. Restart Clear Time: Defines the time the drive must run without additional faults after a restart before the fault is considered clear and the restart counter is reset. © 2010 Wood Group ESP, Inc. .

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Parameter Description: “Maximum current allowed to transformer…” Provides user with information concerning the selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note: Some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive. Current

Motor Overload Amps

Overload @ Min Freq

Underload Current

Underload @ Min Freq

Min Freq

Max Freq

Enhanced Motor Protection functionality.

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Frequency

4.20 Underload Setup

Function: The Underload Setup screen allows a logged on user to set the Underload limits.

Field Descriptions: Screen Name: “Underload Setup”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Underload Current: Defines the minimum running current allowed to the motor system. The drive will fault if the output current is less than the Underload current for a time that exceeds the Underload Delay. Uload Start Delay: Defines the amount of time that the Underload condition will be ignored when the drive is started. Underload Delay: Defines the amount of time the drive will run with a current less than the Underload current before faulting. Uload Restart Tries: Number of times to attempt to restart after an Underload fault. This restart count applies only to the Underload fault and is independent of the general fault restart tries value below. Set this value to 0 to disable Underload restarts. Note that Auto Restart (see Startup Control screen) must be enabled for any restarts to occur. Uload Restart Time: Defines the delay between the drive fault and a restart. Uses the Uload Restart Tries parameter to determine if a restart should be attempted. Uload Restart OK: Defines the time the drive must run without an Underload condition after a restart before the fault is considered cleared and the restart counter is reset. Underload @ Min Freq: Defines an enhanced motor protection mode. This parameter is in terms of % of Underload Current. Setting this parameter to 100% (default value) disables the enhanced Underload protection mode. See figure in section 2.20 for details. Parameter Description: “Minimum allowed drive current without a fault…” Provides user with information concerning the selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. © 2010 Wood Group ESP, Inc. .

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Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.21 Start Control

Function: The Start Control screen allows a logged on user to set Restart on power loss and Ride thru Restart.

Field Descriptions: Screen Name: “Start Control”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Restart on Power Loss: When Restart on Power Loss is enabled and Auto Restart on the Startup screen is enabled, the drive will automatically start after a power failure. This will cause the drive to return to its running state at time of shut down. The restart delay used is the Restart Delay on the Alarms Setup screen. The drive will run through the programming it has been set up such as ramp times, Hard Start, etc. Ride Thru Restart: For systems where the HMI is connected to a UPS allowing the HMI to “ride through” power losses. Enabling the Ride thru restart and the Auto Restart on the Startup screen as well as restart tries on the Alarm setup screen is greater than 0, this will restart the drive according to the Restart Delay on the Alarms Setup screen. Start Holdoff Time: Setting the Holdoff Time to a non-zero value will restrict manually starting the drive until the drive has been stopped for the programmed time. Pressing the Start button before the holdoff time has expired will cause the drive to enter a restart state and then start when the holdoff time has expired. This feature is designed to allow well conditions to return to a safe state before allowing a restart (i.e. waiting for Back Spin to finish).

Field Descriptions: Screen Name: “Start Control”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description.

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Restart on Pwr Loss: Defines whether the drive will attempt to auto-restart on a power loss fault. Note: Auto Restart (see Startup Control screen) must be enabled for any restarts to occur. Ride Thru Restart: Defines whether the drive will attempt to auto-restart on a drive power loss with the HMI still powered fault. Note: Auto Restart (see Startup Control screen) must be enabled for any restarts to occur. Start Holdoff Time: Defines the amount of time the drive will restrict starting after it has stopped. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note: Some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.22 Numeric Parameter Change

Function: The Numeric Parameter Change screen is drawn when the Edit soft key is activated on a numeric parameter. The user adjusts the parameter to the desired value.

Field Descriptions: Screen Name: “Numeric Parameter Change Screen”. This field is the name of the displayed screen. Parameter Name and present value: “Maximum Frequency: parameter being edited as well as its present value.

65 Hz”. Shows the name of the

Parameter Description: “Maximum frequency that will be emitted by the drive”. Gives a text description of the parameter being edited. Min, Max, Def: Provides the parameters minimum allowed value, maximum allowed value, and default value. Highlighted value: The value that is adjusted as the user presses the Up and Down arrow keys.

Keypad Functions: F1: “OK”. Accept the highlighted value as the value of the parameter. F2: “CANCEL”. Abort the editing procedure and retain the present value of the parameter. F3: Not used. F4: Not used. F5: Not used. Up Arrow: Increase the highlighted value. Note that the change step size increases as the button is held down. Note that the value can not be adjusted higher than the Max value displayed. Down Arrow: Decrease the highlighted value. Note that the change step size increases as the button is held down. Note that the value can not be adjusted lower than the Min value displayed. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive. © 2010 Wood Group ESP, Inc. .

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4.23 Frequency Setup

Function: The Frequency Setup screen allows a logged on user to define the frequency behavior of the drive.

Field Descriptions: Screen Name: “Frequency Setup”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. V/F Select: Defines the V/F curve utilized by the drive. Options include 60Hz/Std Torque, 60Hz/Med Torque, 60Hz/Hi Torque, 50Hz/Std Torque, 50Hz/Med Torque, and 50Hz/Hi Torque. Note: Changing the V/F Select may affect the Maximum Frequency parameter value. Always verify / correct the Maximum Frequency parameter after changing the V/F Select parameter. Motor Direction: The direction the motor is running. Note that this parameter can be changed while the drive is running. After the direction has been changed, press START to activate the change. The motor will decelerate to 0 and then accelerate to the desired frequency in the motor direction indicated. Drive Output Volts: Defines the Maximum output volts on the V/Hz curve to allow the user to set the voltage lower for circumstances such as 50Hz operation manually. Note: The maximum output of the drive will not exceed the input voltage supplied. Maximum Frequency: Maximum frequency to be emitted by the drive. Note that the maximum frequency is also the frequency at which the drive outputs its base voltage, 480V. Minimum Frequency: Minimum frequency to run the ESP motor. This value should be set high enough to ensure pump head is sufficient to pump liquids to the surface (providing cooling for the motor). Acceleration Time: Time required to accelerate from stopped to Maximum Frequency. Deceleration Time: Time required to decelerate from Maximum Frequency to stopped. Voltage Bias: Bias voltage added to the output for fine tuning. Note that the bias voltage is the value added at maximum frequency and is scaled for frequencies lower than maximum frequency. Also note that the positive bias can be limited by the DC bus voltage. I-Limit: Defines the maximum allowable Current for the output. Lockout Frequency 1 – 3: Frequencies the drive will avoid. © 2010 Wood Group ESP, Inc. .

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Lockout Deadband: Width of the band that band around the lockout frequencies that the drive will avoid. Parameter Description: “Defines the V/F Curve for …” Provides user with information concerning the selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.24 Analog 1 Setup

Function: The Analog 1 Setup screen allows a logged on user to configure Analog Input 1.

Field Descriptions: Screen Name: “Analog 1 Setup”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. A1 Input Voltage 1, Engineering Units 1: Values used to define 1 point on the sensor curve. Used in conjunction with the following parameters to calculate the analog gain and bias. A1 Input Voltage 2, Engineering Units 2: Values used to define the second point on the sensor curve. Used in conjunction with the previous 2 parameters to calculate the analog gain and bias. Analog In A1 Units: Defines the engineering units used when displaying the specified analog value. Max Value: The maximum allowed value of the Analog Input in engineering units. If Analog 1 Fault is enabled and if the analog value exceeds the maximum value for the programmed delay time, a fault will be declared. Min Value: The minimum allowed value of the Analog Input in engineering units. If Analog 1 Fault is enabled and if the analog value is less than the minimum value for the programmed delay time, a fault will be declared. Analog 1 Delay: The amount of time to tolerate a range error before declaring a fault. Analog 1 Fault: Values are Disabled (analog 1 limits are ignored), Fault (analog 1 limits will cause a fault but will not automatically restart), and Restart (analog 1 limits will cause a fault and automatic restart). Note: Restart uses the Restart Tries, Restart Delay, and Restart Clear Time parameters from the Alarms Setup screen. Parameter Description: “Analog 1 sensor …” Provides user with information concerning the selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The © 2010 Wood Group ESP, Inc. .

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General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value. Note: The restart count and restart delay time are set in the Alarms menu.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.25 Analog 2 Setup

Function: The Analog 2 Setup screen allows a logged on user to configure Analog Input 2.

Field Descriptions: Screen Name: “Analog 2 Setup”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Analog 2 Type: Select between 0 – 10V or 4 – 20mA. A2 Input Voltage 1, Engineering Units 1: Values used to define 1 point on the sensor curve. Used in conjunction with the following parameters to calculate the analog gain and bias. Note that the voltage can also be a current if set to 4 – 20mA mode. A2 Input Voltage 2, Engineering Units 2: Values used to define the second point on the sensor curve. Used in conjunction with the previous 2 parameters to calculate the analog gain and bias. Note that the voltage can also be a current if set to 4 – 20mA mode. Analog In A2 Units: Defines the engineering units used when displaying the specified analog value. Max Value: The maximum allowed value of the Analog Input in engineering units. If Analog 2 Fault is enabled and if the analog value exceeds the maximum value for the programmed delay time, a fault will be declared. Min Value: The minimum allowed value of the Analog Input in engineering units. If Analog 2 Fault is enabled and if the analog value is less than the minimum value for the programmed delay time, a fault will be declared. Analog 2 Delay: The amount of time to tolerate a range error before declaring a fault. Analog 2 Fault: Values are Disabled (analog 2 limits are ignored), Fault (analog 2 limits will cause a fault but will not automatically restart), and Restart (analog 2 limits will cause a fault and automatic restart). Note: Restart uses the Restart Tries, Restart Delay, and Restart Clear Time parameters from the Alarms Setup screen. Parameter Description: “Sets S1-2=OFF …” Provides user with information concerning the selected (highlighted) parameter. © 2010 Wood Group ESP, Inc. .

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General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value. Note: The restart count and restart delay time are set in the Alarms menu.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.26 Misc Setup

Function: The Misc Setup screen allows a logged on user to configure some miscellaneous parameters.

Field Descriptions: Screen Name: “Misc Setup”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. SmartGuard: Communication with the SmartGuard downhole tool can be configured as: Disabled – No communications. Enabled - Read downhole data only. Fault - Monitor SmartGuard fault relay and generate fault if set. Restart - Fault on fault relay and allow restarts as programmed in the Alarms menu. SmartGuard Timeout: the SmartGuard Timeout detects both a loss of Comms between the Viper and SSU and the loss of sync between the SSU and the downhole tool. The timeout indicates a loss of valid data. Transformer Ratio: The transformer ratio (for the drive output transformer) can be set to allow calculation of downhole motor current and voltage. These downhole parameters can be displayed in the User Selected Parameters. Drive Type: Set to match the Single or Multi Inverter. Drives 757 - 1515 should be set to Multi. Password: Defines the password used to log into the system. The default password is 3333. External Fault 1: 11 Digital Input can be Disabled or set to Normally Closed or Normally Open. Ext Fault 1 Restart: Enable to allow automatic restarts after External Fault 1. Note that automatic restarts must be enabled on the Startup Control screen for any automatic restarts to occur. External Fault 2: 12 Digital Input can be Disabled or set to Normally Closed or Normally Open. Ext Fault 2 Restart: Enable to allow automatic restarts after External Fault 2. Note that automatic restarts must be enabled on the Startup Control screen for any automatic restarts to occur. Standby Switch: Enable or disable Standby Switch detection. Breaker 2: Enable or disable detection of the MCCB status switch (only used in systems with 2 breakers). Filter Overheat: Enable to allow automatic drive shutdown when the VSG filter over heats. © 2010 Wood Group ESP, Inc. .

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Parameter Description: “Enable or disable the SmartGuard …” Provides user with information concerning the selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.27 Comm Setup

Function: The Comm Setup screen allows a logged on user to define the SCADA ModBus Address and assign how the communication ports are used.

Field Descriptions: Screen Name: “Comm Setup”. This field is displays the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. ModBus Address: Defines the ModBus address the drive will respond to when communicating with a SCADA device. ModBus Baud Rate: Defines communication baud rate between 2400 and 38400 to communicate with other units. Drive Comm Port (485): Defines the serial port that will be used to communicate between HMI and the inverter. The default is COM3 and must be left there. Note that the drive must be power-cycled for communication port assignment changes to take effect. SCADA Comm Port: Defines the serial port that will be used to communicate with an external SCADA system. The default is COM2. Note that the drive must be power-cycled for communication port assignment changes to take effect. SCADA 2 Comm Port: Defines the serial port that will be used to communicate with an external SCADA system. The default is Disabled. Note: The drive must be power-cycled for communication port assignment changes to take effect. SmartGuard Port: Defines the serial port that will be used to communicate with the SmartGuard downhole sensor. The default is COM4. Note that the drive must be power-cycled for communication port assignment changes to take effect. DHCP Enable: Allows Dynamic Host Configuration Protocol for network systems to be enable or disabled. IP Address 1-4: Defines specific IP address to change from default to allow more than one drive on the same network. Parameter Description: “ModBus address used by SCADA… Provides user with information concerning the selected (highlighted) parameter. © 2010 Wood Group ESP, Inc. .

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General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running. Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value. Note: For old HMI Communication port Pin out refer to section 8.3 and New HMI 8.4.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.28 Hard Starting

Function: The Hard Starting screen allows a logged in user the capability to rock the motor forward and backward a preset number of times before attempting to ramp to full speed.

Field Descriptions: Screen Name: “Hard Starting”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays Jog setpoint, Rock start enabled/disabled, rock count, Accel time and Decel time. Jog Setpoint: The target frequency for the jog function. Rock Start: Enables or Disables the rock start function. Rock Count: Number of times to rock forward and back before attempting to ramp to full speed. Acceleration Time: Time required to accelerate from stopped to Maximum Frequency. Deceleration Time: Time required to decelerate from Maximum Frequency to stopped. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that these functions cannot be activated when the drive is running.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: “Jog” While holding this button, the drive ramps up to preset Jog frequency. When button is released, the drive ramps down to zero. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive. © 2010 Wood Group ESP, Inc. .

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4.29 Maintenance Menu

Function: The Maintenance screen allows a logged in user to perform maintenance functions. Note that the drive must be stopped to activate these functions.

Field Descriptions: Screen Name: “Maintenance”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Check / Update all drive parameters. When executed, this function verifies / updates all low level (drive) parameters to ensure that the drive configuration matches the high level (user interface) configuration. Execute this function to set the underlying drive parameters to match the user interface configuration if the drive control board has been changed or if the configuration has been loaded from a USB flash drive. Set all parameters to Factory defaults. When executed, this function sets all of the high level (user interface) parameters and low level (drive) parameters to their default values. Note that the drive must be powered off and back on after executing this function. Save configuration to USB Flash drive. When executed, this function saves the high level drive configuration to a file (CONFIG.TXT) on the USB flash drive. Note – please insert the USB Flash drive and wait at least 5 seconds before activating this function. Refer to appendix 3.2 Load configuration from USB Flash drive. When executed, this function loads the high level configuration from the configuration file (CONFIG.TXT) on the USB flash drive and then updates the low level (drive) registers to match the configuration. Note – please insert the USB Flash drive and wait at least 5 seconds before activating this function. Please run the Check / Update all drive parameters after this operation to properly configure the underlying drive. Refer to appendix 3.4 Save Linear List to USB Flash drive. When executed, this function saves a file (LLDATA.TXT) with the values of all the underlying drive (Linear List) parameters on the USB flash drive. Note – please insert the USB Flash drive and wait at least 5 seconds before activating this function. Note – this file is for troubleshooting and cannot be loaded into the drive. Refer to appendix 3.3 © 2010 Wood Group ESP, Inc. .

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Delete History and Current Logs. When executed, this function deletes all data from the history (see History screen) and high speed current data (see the Amp Chart screen) logs. Use this function when moving a drive to a new location. Upgrade Firmware. Follow the directions to upgrade the firmware in the user interface controller. Note that upgrading the user interface firmware may require an update to the drive firmware also. Upgrading the firmware may also require the drive to be reconfigured. Also note that the Config.txt file acquired with the “Save configuration to USB Flash drive” may NOT be compatible with the new firmware. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that these functions cannot be activated when the drive is running.

Keypad Functions: F1: “OK”. Activate the selected function. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.30 Startup Control

Function: The Startup Control screen allows any operator the ability to easily view or control the drive start and auto-restart parameters.

Field Descriptions: Screen Name: “Startup Control”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description. Drive Serial Number: Serial number of the drive. Drive Mode: “Frequency Control”. Designates the control mode of the drive. The mode can be changed in the “Operating Mode” screen. Date / Time: Date and time. Frequency Setpoint: “60.00 Hz”. The up-to-date frequency setpoint. This field will not be present in some drive control modes. Output Current: “1.2 A”. The up-to-date drive output current. Output Frequency: “60.00 Hz”. The up-to-date frequency being emitted by the drive. Output Voltage: “479.9 V”. The up-to-date phase to phase voltage at the output of the drive. Drive Lockout graphic: Illustrates the start state of the drive. The illustration shows the drive is enabled. If the drive is disabled, it will not respond to a start command. Auto Restart graphic: Illustrates whether the drive auto restart is currently enabled or disabled. The illustration shows the auto restart is disabled. General Help: “Press Menu soft key…” General help information on how to use this screen.

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Keypad Functions: F1: “Disable”. Disable the drive. If running, the drive will be stopped. F2: “Enable”. Enable the drive. F3: “Disable”. Disable auto restart of drive. F4: “Enable”. Enable auto restart of drive. F5: “Menu”. Return to the Select screen. Down Arrow: Not Used. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

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4.31 Keypad Test

Function: The Keypad Test screen provides no functionality for controlling the drive. It is included as an aid for testing the keypad – normally in manufacturing. The Keypad Test screen is activated by pressing the unlabeled F1 soft key in the Select Screen.

Operation: There is a box on the screen associated with each keypad key. When a keypad key is pressed, the associated box on the screen turns red. Note: Press and hold down the F5 key to exit the Keypad Test screen. Keypad Failure Detection: Log excessive button presses (>100) as events showing a possible hardware problem.

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5 Parameter Locator The following table describes what parameters are available in each of the different screens. Screen Setup (No login required)

Operating Mode (Current Control) Operating Mode (Pressure Control)

Operating Mode (Frequency Control)

Parameters Language Date Format Local / Remote Drive Mode Current Setpoint Current Freq Limit Drive Mode Pressure Source Pressure Setpoint PI Proportional PI Integral Analog 2 Type

PI Proportional PI Integral A2 Input Voltage 1 Engineering Units 1 A2 Input Voltage 2 Engineering Units 2 Analog In 2 Units

Drive Mode Frequency Setpoint Startup Mode Drive Mode Signal Source Minimum Frequency Input at Min Freq EU Value Min

Setp1 Frequency Setp1 Time Run Ramp Time Maximum Frequency Input at Max Freq EU Value Max Analog In A1 Units

Alarms Setup

Motor Overload Amps Oload Start Delay Overload Restart Overload @ Min Freq Overload Delay

Restart Tries Restart Delay Restart Clear Time

Underload Setup

Underload Current Uload Start Delay Underload Delay Underload Restart Tries

Underload Restart Time Underload Restart OK Underload @ Min Freq

Start Control

Restart on PWR Loss Ride Thru Restart Start Hold Off Time

Frequency Setup

V/F Select Motor Direction Maximum Frequency Minimum Frequency Acceleration Time Deceleration Time

Voltage Bias Jog Setpoint I Limit Lockout Frequency 1 Lockout Frequency 2 Lockout Frequency 3 Lockout Deadband

Analog 1 Setup

A1 Input Voltage 1 Engineering Units 1 A1 Input Voltage 2

Max Value Min Value Analog 1 Delay

Operating Mode (Analog Follower)

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Control Location User Selected 1 – 5

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Engineering Units 2 Analog In 1 Units Analog 2 Setup

Misc Setup

Comm Setup

Hard Starting

Maintenance

Analog 2 Type Analog In A2 Units A2 Input Voltage 1 Max Value Engineering Units 1 Min Value A2 Input Voltage 2 Engineering Units 2 Analog 2 Delay Analog 2 Fault Enable SmartGuard Enable External Fault 2 Enable Transformer Ratio Ext Fault 2 Restart Drive Type Standby Switch Enable Password Breaker 2 Detect Enable External Fault 1 Enable Ext Fault 1 Restart ModBus Address SmartGuard Port ModBus Baud Rate DHCP Enable Drive Comm Port (485) IP Address 1 - 4 SCADA Comm Port Jog Set Point Acceleration Time Rock Start Deceleration Time Rock Count Check/Update all drive parameters Save linear list to USB Flash Set all parameters to factory Delete History and Current Logs Save Configuration to USB Upgrade Firmware Load configuration from USB Flash

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Analog 1 Fault Enable

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6 Remote User Interface 6.1 What is the Remote User Interface? ®

Some Vector VII drives are equipped with a wireless router allowing the use of the remote user interface. The remote user interface is an interface by which the drive can be controlled and configured using a laptop computer with a wireless network interface. The remote user interface looks and acts like the actual drive user interface – but appears in Internet Explorer on an appropriately equipped computer. Note that the remote user interface program resides on the drive itself. The computer needs only Internet Explorer, a wireless network card, and the Flash Player to make use of the remote user interface.

6.2 Configuration Equipment Required: Laptop with wireless network card ® ® Software – Microsoft Internet Explorer and Adobe Flash Player 8 or later (www.adobe.com) Wireless Router (PN 196126 or 197080) Option already configured and installed on your drive. Microsoft Internet Explorer® is a registered trademark of Microsoft Corporation Adobe Flash® Player is a registered trademark of Adobe Incorporated

Procedure: Configure Wireless Card Utility Note: The following is an example to access a router already installed and configured on your Vector VII drive or Vector VII Trainer. Your laptop Wireless utility may be different and not follow this example. You will have to know how to use the wireless network card on your laptop If you are installing a router in your drive you should have instructions that came with the Remote User Interface kit on how to set up the router. If your Wireless card is enabled you should see the icon in the system tray in the lower right hand corner of your screen. If it is not enabled you will need to go to Control Panel then Network Connections and enable your Wireless card. Move your cursor over the wireless icon, which in this case is several vertical bars, and right click on it. Highlight “Connect To” and look for VIPERSEC and click on it. If you do not see VIPERSEC listed then open the Wireless utility and click on “Site Monitor”. After a few seconds you should see VIPERSEC in the site list. If you do not, then there may be a problem with the router or your wireless card. Check the router to make sure the lights are on. Once you see VIPERSEC in the list you can go back to the “Wireless Networks” screen and add VIPERSEC to this list, make sure and enter the “Network Key” (see below) and select it. The Network Key value is 4056701431.

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Completing and Connecting From your desktop enter Internet Explorer. Click on the “X” to stop the home screen access. Enter the following into the address bar: http://192.168.2.101/ui.html. You should see a duplicate copy of the Vector VII HMI display screen. Clicking the buttons on your laptop will do the same thing as pushing the buttons on the display screen.

6.3 Capabilities Besides running and configuring the drive, the remote user interface allows the user to download event, history, configuration, and linear list files. Click the “File Menu” button on the remote user interface to access these functions. These files open in their own Internet Explorer windows. Use the File, Save As functionality to save the data as text files. (Note that the linear list file can not be generated when the drive is running.)

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Volts per Hertz Settings (V/Hz)

6.4 V/Hz Factory and Manual Set-up. Refer to section 4.23 Frequency for programming

6.4.1

Factory Default V/Hz and Definition

Figure 7.1 – 60Hz Standard Torque

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V/HZ Definition • This defines the Voltage and Frequency relationship at the output of the drive. • At maximum frequency (Maximum Speed) E1-04 = 60 Hz, the Maximum Voltage E105 = 480 VAC. o This means that at maximum speed, the drive will try to maintain an output of 480 VAC at 60 HZ. • This is provided there is 480 VAC at the input. Otherwise the maximum voltage cannot be increased beyond the voltage at the input. • At Minimum Frequency E1-09 = 1.5Hz, the Minimum Voltage E1-10 = 14.4 VAC. o This means that at minimum speed, the drive will try to maintain an output of 14.4 VAC at 1.5 Hz Factory Default V/Hz • Figure 7.1 shows the settings for normal operation after Defaults are set in the drive. o The minimum and maximum frequency limits are changed in the Frequency setup screen.
The Maximum Frequency setting in the frequency setup screen changes the Base Freq (E1-09) and Max Freq (E1-04) simultaneously to the frequency the user defines.
The Minimum Frequency setting in the frequency setup screen changes Ref Lower Limit (D2-02). This is the lower cut off of drive operation. The drive automatically calculates the percentage of Maximum frequency the user sets as normal operating frequency lower limit. When commanded to stop the drive will decelerate to the Minimum Frequency and stop instead of decelerating to 0 Hz.

6.4.2

Selectable 60 Hz V/Hz settings

D ST M ED I H

Figure 7.2 © 2010 Wood Group ESP, Inc. .

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60 Hz Selectable Operation •

There are 3 selectable settings pre-programmed into the Vector® VII drive. In the Medium and High Torque settings, a predetermined amount of voltage boost is applied at lower frequencies to provide more torque at Start Up. o 60 Hz Standard Torque (Default) o 60 Hz Medium Torque o 60 Hz High Torque

V/Hz Settings Factory Defaults (Logged in, Frequency Setup | V/F Select) 60 Hz Medium Torque

(480 VAC)

Max Volts

E1-05

_ < E1-12

Base Volts

E1-13

rd

(0VAC)

nd a

_ <

St a

Mid Volts B

Voltage (V)

(0VAC)

_ < (36 VAC)

Mid Volts A

E1-08

_ < (16.8 VAC)

Min Volts

E1-10

Frequency (Hz)

E1-09 Min Freq (1.5Hz)

_ E1-07 < _ E1-06 < _ E1-11 < _ E1-04 < Mid Freq A (3Hz)

Base Freq (60Hz)

Figure 7.3 – 60Hz Medium Torque Setting

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Mid Freq B (0Hz)

Max Freq (60Hz)

Figure 7.4 - 60Hz High Torque Setting

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6.4.3

Selectable 50 Hz V/Hz settings HI MED STD TRQ TRQ TRQ

E1-05

480

480

480

E1-12

0

0

0

E1-13

0

0

0

E1-08

48

36

28.8

Selectable (Custom) V/Hz Settings V

50 Hz

ED

50

0

50

Standard Torque

1.3

2.5

50

0

50

Medium Torque

1.3

2.5

50

0

50

High Torque

E1-09

I

3

E1-04

D ST M H

1.5

E1-11

Hz

E1-06

21.6 16.8 14.4

E1-07

E1-10

Figure 7.5

50 Hz Selectable Operation •

There are 3 selectable settings pre-programmed into the Vector® VII drive. In the Medium and High Torque settings, a predetermined amount of voltage boost is applied at lower frequencies to provide more torque at Start Up. o 50 Hz Standard Torque o 50 Hz Medium Torque o 50 Hz High Torque

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Figure 7.6 – 50Hz Standard Torque Settings

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V/Hz Settings Factory Defaults (Logged in, Frequency Setup | V/F Select) 50 Hz Medium Torque

(480 VAC)

Max Volts

E1-05

_ < E1-12

Base Volts

E1-13

rd

(0VAC)

nd a

_ <

St a

Mid Volts B

Voltage (V)

(0VAC)

_ < (36 VAC)

Mid Volts A

E1-08

_ < (16.8 VAC)

Min Volts

E1-10

Frequency (Hz)

E1-09 Min Freq (1.3Hz)

_ E1-07 < _ E1-06 < _ E1-11 < _ E1-04 < Mid Freq A (2.5Hz)

Base Freq (50Hz)

Figure 7.7 - 50Hz Medium Torque Settings

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Mid Freq B (0Hz)

Max Freq (50Hz)

V/Hz Settings Factory Defaults (Logged in, Frequency Setup | V/F Select) 50 Hz High Torque

(480 VAC)

Max Volts

E1-05

_ < E1-12

Base Volts

E1-13

rd

(0VAC)

nd a

_ <

St a

Mid Volts B

Voltage (V)

(0VAC)

_ < (48 VAC)

Mid Volts A

E1-08

_ < (21.6 VAC)

Min Volts

E1-10

Frequency (Hz)

E1-09 Min Freq (1.3Hz)

_ E1-07 < _ E1-06 < _ E1-11 < _ E1-04 < Mid Freq A (2.5Hz)

Base Freq (50Hz)

Figure 7.8 - 50Hz High Torque Settings

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Mid Freq B (0Hz)

Max Freq (50Hz)

6.4.4

V/Hz Manual Set-up

In some cases manual setup of the Volts/Hertz curve is required. If this is the case the user must manually enter the parameters below in the Linear List (refer to section 4.17, 4.17.1 and Appendix 4). Certain parameters must be programmed to be less that or equal to others in order for the drive to operate correctly. Important Note!! If the Maximum Frequency is changed in the Frequency Setup screen of the HMI, the parameters E1-04 and E1-06 will set equal to each other. In many cases this can cause a fault due to E1-11 being less than E1-06

Figure 7.9

Warning: This is an example only! o

Motor Nameplate V/Hz must be maintained to maintain proper motor function.

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7 SCADA Interface 7.1 SCADA Interface Port COM2 (programmable on the Comm Setup screen) on the drive user interface computer is used for SCADA communications. It is set up as 2400 – 38400 baud, No Parity, 8 data bits, and 1 stop bit. The default ModBus slave address is 2, but this can be changed using the Comm Setup screen from 1 - 247. The ModBus RTU protocol is employed by the SCADA interface port to allow for remote control and data acquisition. Added support for redirection file to support additional parameters within the SCADA map as required.

7.2 SCADA Addresses The following addresses are implemented in the standard SCADA ModBus map. All drive configuration parameters and linear list parameters are also. Please contact Wood Group ESP Engineering for information on any parameter not listed in this section.

ModBus Address 40001

Name

Description

Control

40002

Mode

40003

Reference

Write Only register to control drive 0 = Stop 1 = Run Returns 0 when read. Read / Write register that determines drive mode of operation. 0 = Current Limit Mode 1 = Pressure Control Mode 2 = Frequency Mode 3 = Analog Follower Mode Read / Write register used to control speed of drive. Meaning of value changes with drive mode. Current Mode – Current Setpoint (Amps * 10) Pressure Mode – Pressure Setpoint (PSI * 10) Frequency Mode – Frequency Setpoint (Hz * 10) Analog Follower Mode – Not Applicable. Always uses Analog 1.

40004

Poll Count

40005

Motor

40006

Fault

Read Only register that counts the number of polls received since the program was started. Read Only register that contains the motor state. 0 = Not Running 1 = Running Read Only register that describes if a fault is active. 0 = No active fault Bit 0: Internal Drive Fault – see Drive Fault Code (40015) and Fault Details (40016) registers. Bit 1: Communication lost between user interface and drive. Bit 2: Fatal User Interface Error – see Fatal Error Code (40022). Bit 3: SmartGuard Fault – see SG Fault Source (40035).

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ModBus Address 40007

Name

Description

Freq Ref

40008 40009 40010 40011 40012

Output Freq Output Voltage Output Current DC Bus Voltage Analog 1

40013

Analog 2

40014

Drive Status (internal)

40015

Drive Fault Code (internal)

Read Only register containing the frequency reference. (Valid only in Frequency Control Mode.) Output frequency of drive. Hz * 10 Output voltage of drive. Volts * 10 Output current of drive. Amps * 10 DC Bus Voltage. Volts * 1 Analog 1 input value in drive units. (units and scaling depend on drive configuration) Analog 2 input value in drive units. (units and scaling depend on drive configuration) Bitmapped drive status register. Bit 0: Running (1 = running, 0 = stopped) Bit 1: At Zero Speed (1 = at zero speed) Bit 2: Reverse Operation (1 = reverse) Bit 3: Fault Reset Signal (1 = fault reset active) Bit 4: Speed Agree (1 = at speed) Bit 5: Drive Ready (1 = ready) Bit 6: Alarm (1 = alarm) Bit 7: Fault (1 = fault) Bit 8 – Bit 13: Not used Bit 14: Reference via Comm (1 = reference via modbus) Bit 15: Control via Comm (1 = start / stop via ModBus) Current Fault exhibited by drive. (There are a few codes that are not included in the Fault Details bitmapped list above.) 0 No Fault 25 DEV – Speed Deviation 1 PUF – DC Bus Fuse Open 26 OVL – Enhanced O-load 2 UV1 – DC Bus Undervolt 27 PF – Input Phase Loss 3 UV2 – Ctl PS Undervolt 28 LF – Output Phase Loss 4 UV3 – MC Answerback 29 OH3 – Motor Overheat 1 5 SC – Short Circuit 30 OPR – HMI Disconnect 6 GF – Ground Fault 31 ERR – EEPROM R/W Err 7 OC – Overcurrent 32 OH4 – Motor Overheat 2 8 OV – DC Bus Overvolt 33 CE – Serial Com Err 9 OH – Heatsink Overtemp 34 BUS – Option Com Err 10 OH1 – Heatsink Max Temp 35 E-15 – SI-F/G Com Err 11 OL1 – Motor Overload 36 E-10 – SI-F/G CPU Down 12 OL2 – Inverter Overload 37 CF – Out of Control 13 OL3 – Overtorque 1 38 SVE – Zero Servo Fault 14 OL4 – Overtorque 2 39 EF0 – Opt External Fault 15 RR – DynBrk Transistor 40 FBL – Feedback Loss 16 RH – DynBrk Resistor 41 LL3 – Loss of Load 17 EF3 – External Fault 1 42 UL4 – Undertorq Det 2 18 EF4 – External Fault 2 43 OL7 – HSB-OL 19 EF5 – Fault Not Enabled 44 ULF – Underload 20 EF6 – Fault Not Enabled 45 A1-HI – Terminal A1 High 21 EF7 – Breaker 2 Fault 46 A1-LO – Terminal A1 Low 22 EF8 – Fault Not Enabled 47 A2-HI – Terminal A2 High 23 FAN – Cooling Fan Error 48 A2-LO – Terminal A2 Low 24 OS – Overspeed Detect

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ModBus Address 40016

Name

Description

Fault Details (internal)

Bitmapped fault list. Bit 0: Overcurrent (OC) Ground Fault (GF) Bit 1: Main circuit Overvoltage (OV) Bit 2: Drive overload (OL2) Bit 3: Drive overhead (OH1, OH2) Bit 4: Not used Bit 5: Fuse blown (PUF) Bit 6: PI feedback reference lost (FbL) Bit 7: External error (EF, EF0) Bit 8: Hardware error (CPF) Bit 9: Motor overload (OL1) or Overtorque 1 (OL3) detected Bit 10: PG broken wire detected (PGO), Overspeed (OS), Speed deviation (DEV), Underload Fault (ULF) Bit 11: Main circuit Undervoltage (UV) detected Bit 12: Main circuit Undervoltage (UV1), control power supply error (UV2), inrush prevention circuit error (UV3), power loss Bit 13: Missing output phase (LF) Bit 14: ModBus communications error (CE) Bit 15: Operator disconnected (OPR) State of the drive control state machine. 0 = Initializing 8 = Running / Remote 1 = Not Ready 9 = Stop / Remote 2 = Ready / Local 10 = Forced Stop 3 = Accelerating / Local 11 = Fault 4 = Running / Local 12 = Waiting to Restart 5 = Ready / Remote 13 = Off (Drive Disabled) 6 = Start / Remote 14 = Standby(13) 7 = Accelerating / Remote 15 = Standby / Remote Valid only in Restart State. Time until drive will attempt to restart. Minutes * 10 Bit 0 – 0 = Local, 1 = Remote Bit 1 – 0 = Auto Restart disabled, 1 = Enabled Bit 2 – 0 = Drive output disabled, 1 = Enabled Bit 0 – 9 Bit 3 – 12 Bit 6 – 16 Bit 1 – 10 Bit 4 – 13 (1 = On) Bit 2 – 11 Bit 5 – 14 (0 = Off) 0 = Init, 1 = Waiting for communication with drive, 2 = Normal, 3 = Communication with drive lost, 4 = Fatal Error 0 = No fatal error Divide by 10 0 = Data OK 1 = Data Bad (SSU not sync’d with downhole tool) 2 = SmartGuard interface disabled 0 = Fault Relay OK 1 = Fault Relay Fault State of the SmartGuard fault detection state. 0 = Initializing 1 = No SmartGuard fault 2 = SmartGuard Fault Relay Detected - Fault 3 = Waiting to Restart 4 = Verifying restart OK

40017

Drive State

40018

Time to Restart

40019

Misc Flags

40020

Digital Inputs

40021

User Interface State Fatal Error Code Software Rev. SmartGuard State

40022 40023 40024

40025

SG Fault Relay

40026

SG State

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ModBus Address 40027 40028 40029 40030 40031 40032 40033 40034 40035

Name

Description

Downhole #1 Intake Pressure Downhole #2 Intake Temp Downhole #3 Motor Temp Downhole #4 Discharge Press Downhole #5 Vibration Downhole #6 Leakage Current Downhole #7 Uphole Voltage Downhole #8 SG Duty Cycle SG Fault Source

SmartGuard Data PSI * 10 (default – units can be set by CTConfig program) SmartGuard Data Degrees F * 10 (default – units can be set by CTConfig program) SmartGuard Data Degrees F * 10 (default – units can be set by CTConfig program) SmartGuard Data PSI * 10 (default – units can be set by CTConfig program) SmartGuard Data G * 1000 (default – units can be set by CTConfig program) SmartGuard Data mA * 100 (default – units can be set by CTConfig program) SmartGuard Data Volts * 10 SmartGuard Data % Bitmap fault source Bit 0: Intake Pressure High Bit 1: Intake Pressure Low Bit 2: Intake Temperature High Bit 3: Intake Temperature Low Bit 4: Motor Temperature High Bit 5: Motor Temperature Low Bit 6: Discharge Pressure High Bit 7: Discharge Pressure Low Bit 8: Vibration High Bit 9: Vibration Low Bit 10: Current Leakage High Bit 11: Current Leakage Low Bit 12 – Bit 15: Not Used

40036 40037 40038 40039 40040 Note

Reserved Reserved Reserved Reserved Reserved

40041 40042 40043

Reserved Drive Comms SG Fault Source 2

40044 40045 40046

Drive Enable Reserved Downhole #9 Delta Pressure Total Starts Previous Fault Total Run Time Current Run Motor Voltage Motor Current

40047 40048 40049 40050 40051 40052

Addresses 40041 – 40xxx are redirects as defined in the file REDIR.DAT. Percentage of successful drive polls. Bit 0: Delta Pressure High Bit 1: Delta Pressure Low Bit 2 – Bit 15: Not Used. 0 = Drive Locked Out, 1 = Drive Enabled. SmartGuard delta pressure. PSI * 10 (default – units can be set by CTConfig program) Drive total starts. Fault Code for previous fault. See address 40015 for key. Drive Total Run Time. Hours. Runtime since last start. Hours. Downhole motor voltage. V * 10 Downhole motor current. A * 10

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ModBus Address 40053 40054 42076 42077 40055 40056 40057 40058 40059

40060 40061 40062 40063

Name

Description

A2 Hi Limit A2 Low Limit A3 Hi Limit A3 Low Limit A1 Hi Limit A1 Low Limit Output Power Power Factor Group Membership Mask Group Shutdown Mask Remote / Local Auto Restart Enable Last Shutdown Code

Analog Input 2 upper limit. Analog Input 2 lower limit. Analog Input 3 upper limit. Analog Input 3 lower limit. Analog Input 1 upper limit. Analog Input 1 lower limit. Drive output power. KW * 10. Drive output power factor. % * 10 Used to define groups in conjunction with the Group Shutdown Mask. Mirrored at address 40441. Shuts down drive if any bits match with the Group Membership Mask. Mirrored at address 40444. 0 = Local, 1 = Remote 0 = Auto Restarts disabled 1 = Auto Restarts enabled 0 – 48 same as 40015 60 Underload Fault 61 SCADA Stop Command 62 Keypad Stop Command 63 Group Shutdown 69 SmartGuard Data Bad (SG Timeout with data out of sync) 70 SG Intake Pressure High 71 SG Intake Pressure Low 72 SG Intake Temp High 73 SG Intake Temp Low 74 SG Motor Temp High 75 SG Motor Temp Low 76 SG Disch Press High 77 SG Disch Press Low 78 SG Vibration High 79 SG Vibration Low 80 SG Leakage High 81 SG Leakage Low 82 SG Delta Press High 83 SG Delta Press Low

Dumping Events • •

Events are dumped as strings in response to ModBus requests from addresses 40901 – 41156. The newest event is at address 40901. To request the newest event, send the command: (Slave ID) (Code = 3) (Add Hi = 3) (Add Lo = 132) (Len Hi = 0) (Len Lo = 1) (CRC Hi) (CRC Lo) The response is a ModBus response with the standard header format (Slave ID) (Code) (Bytes to follow) followed by the text message associated with the event.

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Utility Write Registers Utility write registers are written one at a time using the ModBus type 6 command. ModBus Address 44201

Name

Description

Time High Word

44202

Time Low Word

44203

Digital Output 1

44204

Digital Output 2

Write only register to set the drive time. High 16 bit word of the 32 bit word that describes the number of seconds since January 1, 1970 (standard “C” time). Write only register to set the drive time. Low 16 bit word of the 32 bit word that describes the number of seconds since January 1, 1970 (standard “C” time). Write the high word (44201) AND THEN write the low word (44202) to set the drive time! Write only register to close or open the digital output 1 relay. 0 = Open 1 = Close This output NOT available in Multi-inverter drives. Write only register to close or open the digital output 2 relay. 0 = Open 1 = Close

7.3 Old HMI Communication Ports 1-5 Pin Out Pin Signal 1 Data Carrier Detect (DCD) 2 Received Data (RXD) 3 Transmitted Data (TXD) 4 Data Terminal Ready (DTR) 5 Ground 6 Data Set Ready (DSR) 7 Request to Send (RTS) 8 Clear to Send (CTS) 9 Ring Indicator (RI) Only pins 2, 3, and 5 are used on the SCADA port.

Note: Com1, 2, 3, 4 are RS232. Com5 is the designated RS-485 to the drive.

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7.4 New HMI Communication Ports Pin Out 485 GND A B Shield Ground +24 VDC

SD Card Interface

Ethernet

1 2 3 4 5 6

J25 Comm 3

SD Card

J8

RS-485 Isolated Drive Comm

Shield SS+ Ground

1 2 3 4

1– 2 – GND (232) 3 – RXD (232) 4 – TXD (232) 5 – RTS (232) 6–

J17 Comm 2

J2

RJ-11 (232/485)

J4

USB-B

J3

EXTERNAL USB-A PORT 1 6

J14 Comm 4

7

J5 Comm 1

8 9

2

2 - RXD

3

3 - TXD

DB-9 Male

4 9 - +5 VDC 5 5 - Ground

Wood Group Manufactured New HMI

All connectors not identified in this drawing are Phoenix type connection with the number of terminals depicted.

Figure 8.1

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J22

1 2

Ground +24 VDC

+24 VDC Input

J21

1 2 3

Chassis Neutral Line

240 VAC Input

8 Troubleshooting and Maintenance 8.1 Main Circuit Test Procedure DANGER Before attempting any troubleshooting checks make sure that the incoming power to the drive has been removed and locked out. To prevent electrical shock, wait at least five minutes after removing power and measure the DC bus voltage between the +3 and – terminals to confirm safe level of voltage using volt meter set to read DC volts with the black lead connected to (-) and the red lead connected to (+3).

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8.1.1

Test Point Designations

The following describes test points of the drive frame used in the main circuit test procedure.

Figure 9.1 – Drive test Point Diagram Drive Input (Note that the drive input terminals are not the same as the circuit breaker input terminals) • 6 Pulse Unit - R/L1, S/L2, T/L3 • 12 Pulse Unit - R/L1, S/L2, T/L3, R1/L11, S1/L21, T1/L31 DC Bus • +1 – DC Bus Pre-Soft Charge Circuit • +3 – DC Bus Post-Soft Charge Circuit Drive Output (Note that the drive output terminals are on the drive located at the drive chassis and not at the output of the output filter, if equipped) U/T1, V/T2, W/T3

8.1.2

Main Power Circuit Test and Troubleshooting

DANGER Check DC Bus level before continuing. Ensure that the bus has fully discharged and incoming power has been removed and locked out. To prevent electrical shock, wait at least five minutes after removing power and measure the DC bus voltage between the +3 and – terminals to confirm safe level of voltage. Input Diodes (Converter Section) © 2010 Wood Group ESP, Inc. .

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The converter section of the drive converts the input AC voltage to a DC voltage level. Set Meter to Diode Check setting. Failure mode would be a shorted diode. Red + Lead on Test Point: R/L1 S/L2 T/L3

Black – Lead on Test Point: (+1) (+1) (+1)

Nominal Reading ~ 0.3 – 0.5V ~ 0.3 – 0.5V ~ 0.3 – 0.5V

R/L1 S/L2 T/L3

(-) (-) (-)

Charging Charging Charging

(-) (-) (-)

R/L1 S/L2 T/L3

~ 0.3 – 0.5V ~ 0.3 – 0.5V ~ 0.3 – 0.5V

(+1) (+1) (+1)

R/L1 S/L2 T/L3

Charging Charging Charging

Soft Charge Circuit The purpose of the soft charge circuit is to slowly charge the DC Bus capacitors to limit the inrush current when power is applied to the drive. When the DC bus reaches 380 VDC the soft charge contactor is closed and the soft charge resistor is bypassed. A faulty resistor will read infinite Ohms with a meter. The table below gives nominal readings for the soft charge resistors. Model - PN 150 253 344 428 561

Soft Charge Resistor Value 2.2 Ohms 2.7 Ohms 2.7 Ohms 3.3 Ohms 3.3 Ohms

DC Bus Fuse The DC Bus fuse is to protect the main circuit components in the case of an output transistor failure. i. Set meter to “OHMS” setting ii. Place a meter lead on each side of the fuse iii. Measurement of 0 Ohms the fuse is good, measurement of infinite Ohms the fuse is bad and must be replaced. !!!NOTE – Never replace a DC Bus fuse without checking all of the output transistors!

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Output Transistors (Inverter Section) The inverter section of the drive converts DC voltage from the DC Bus to a PWM AC waveform. Set Meter to Diode Check setting. Failure mode would be a shorted transistor. Red + Lead on Test Point: U/T1 V/T2 W/T3

Black – Lead on Test Point: (+1) (+1) (+1)

Nominal Reading ~ 0.3 – 0.5V ~ 0.3 – 0.5V ~ 0.3 – 0.5V

U/T1 V/T2 W/T3

(-) (-) (-)

OL (Infinite) OL (Infinite) OL (Infinite)

(-) (-) (-)

U/T1 V/T2 W/T3

~ 0.3 – 0.5V ~ 0.3 – 0.5V ~ 0.3 – 0.5V

(+1) (+1) (+1)

U/T1 V/T2 W/T3

Charging Charging Charging

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8.2 Drive System Troubleshooting

Figure 9.2 – Typical Drive System Diagram © 2010 Wood Group ESP, Inc. .

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8.2.1

Drive Frame PC Board Designations

Terminal Card (2PCB) The Terminal Card houses all I/O wiring Control Terminals (See Section 3.3.1) Control Card (1PCB) This is the main control board for the drive unit. Gate Drive Board (3PCB) This board provides firing signals to the transistors in the inverter section of the drive. Tap Change Card (4PCB) Power supply board for the internal drive frame. DCCT, DCCT Board (5PCB) These current sensors provide current feedback to the drive controls. These are located at the output of the drive.

8.2.2

System Power Checks and Troubleshooting

DANGER The following checks require that the drive unit be energized. Ensure that proper Electrically Rated Personal Protective Equipment is be used before proceeding to work on live electrical equipment. Failure to use proper Personal Protective Equipment can result in serious personal injury or death. The following checks should only be performed by qualified electrical personnel. PPE Minimum: Lineman’s Gloves (Proper Rating and current calibration stamp) Safety Shoes All Cotton clothing (Arc Flash Protection if region requires it) Electrically rated hard hat and face shield (Arc Flash protection if region requires it) Refer to Figure 9.1.1 for test points. Incoming Power Check • Make sure incoming service disconnect placed in the energized state. • 6 Pulse: Measure all three phases of incoming power at the top of the circuit breaker MCCB1. • 12 Pulse: Measure all three phases of incoming power at the top of the circuit breaker MCCB1, do the same for MCCB2. • Phases should be balanced at 480VAC +/- 10% • If the phases are low/high (+/- 10% of rated Voltage) or show excessive imbalance (more than 10%), contact the power service provider. DO NOT energize the drive input circuit breaker(s). • If phases are within nominal values, close the drive input circuit breaker(s). Control Power Transformer Check • Primary CPT1 (480VAC) o Measure the primary CPT1 voltage across the H1 (P2) and H4 (P5) terminals. The voltage reading should be approximately 480 VAC o If there is no voltage present, de-energize and lock out the drive. Wait until the DC bus has fully discharged. Check the primary CPT F1 and F2 fuses and replace if necessary.

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If there is voltage present but it is excessively lower/higher (+/- 10% of rated Voltage) that 480VAC, de-energize the drive and repeat Incoming Power Check. Secondary CPT1 (240VAC/120VAC) o Measure the secondary CPT1 voltage across the X1(p2) and X4(p5) terminals. The voltage reading should be approximately 240 VAC. With one meter lead on X1(p2) terminal check both sides of the secondary CPT fuse F3, both sides should read 240VAC. If 240VAC is not present on both sides, replace the secondary CPT F3 fuse. o Measure the secondary CPT1 voltage across the X2(p3) and X4(p5) terminals. The voltage reading should be approximately 120 VAC. With one meter lead on X2(p3) terminal check both sides of the duplex receptacle fuse, both sides should read 120VAC. If 120VAC is not present on both sides, replace the duplex receptacle fuse F4. o

•

5V Power Supply (HMI Power) Check • Measure 5V supply output at terminals -V and +V. Reading should be 5 VDC. • If 5VDC is not present at terminals -V and +V, Check the 240VAC supply voltage between terminals AC (L) and AC (N). If 240VAC is present replace 5V power supply. If 240VAC is not present repeat Control Power Transformer Check. Drive Power Supply Check (Control Terminals) • At the Control Terminals on the Terminal Card check the drive supply voltages • Measure voltage across +V and AC, nominal voltage is +15 VDC. • Measure voltage across Any Digital Input (S1 – S7) (positive lead) and SP (negative lead), nominal voltage is 24 VDC. If any of the voltages are not present, replace the Terminal Card and/or the Control Card

8.2.3

Fan/Heat Exchanger Troubleshooting

The fan relay FR controls the external cooling fan and the heat exchanger unit (certain sizes). When the drive receives a run command the fan relay is energized and the fan contactor FR is closed. If the fans do not operate check the Fan Relay for proper operation. The heat exchanger requires a run signal from the HTX thermostat to operate.

8.2.4

Drive Status / Fault Codes ®

The Vector VII drive stores a significant amount of data that can be useful for troubleshooting. It is recommended to capture this data onto a USB flash drive for reference (this is done from the History screen). The data and event files can be used to investigate the problem if the troubleshooting procedures in this document can not solve the problem. Drive Communications Lost Screen The drive communications lost screen appears anytime the user interface computer (HMI) cannot communicate with the drive power unit. This screen covers the entire LCD display and can display one of two different messages. • •

Drive Status, Waiting for communications with drive chassis. Please Stand-by. Drive Status, Lost communications with drive chassis. Trying to reconnect. Please Stand-by.

The first message occurs if communications with the drive have never been established. The second is displayed if communications have been established and then lost. The drive communications lost screen disappears when communication with the drive is established © 2010 Wood Group ESP, Inc. .

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(or re-established). Events are logged each time communications with the drive is lost or reestablished (see Events Screen). Verify that the drive chassis is powered up. Verify the cable connection between COM5 and the drive chassis is good for and old HMI and between Comm 4 and drive chassis for new HMI. Troubleshoot to faulty components and replace faulty component if problem persists. Fatal Error Screen The fatal error screen is displayed when the drive encounters an error from which it cannot recover. These are typically file system or timing problems in the HMI. An error code and descriptive message is included on the screen. This screen covers the entire LCD display. •

Drive Status, Fatal Error. Code = Power must be cycled off and back on.

Provide the history and event files to the engineering department in OKC for investigation. Power cycle the drive. If the fatal error recurs, set the drive to factory defaults and try again. If the fatal error recurs, contact OKC or replace the HMI assembly. Please Wait Screen The please wait screen is shown when the HMI will take several seconds to complete an operation. Examples are when parameters are being written to the drive chassis and when saving history data to a USB flash drive. This screen does not indicate a problem and should go away in less than a minute. Parameter write operations usually take 2 – 3 seconds. Resetting to factory defaults and saving history data to a USB flash drive can take up to a minute. Fault Status Screen The fault status screen is displayed when a fault occurs. One may also access the Fault Status screen using the HMI menu system. Messages displayed include:

Fault Message

Description

Corrective Action

Analog 1 Hi Limit Fault

The signal on analog 1 (connected to terminal location 36) is higher than the max limit programmed in the Analog 1 Setup screen. The signal on analog 1 (connected to terminal location 36) is lower than the min limit programmed in the Analog 1 Setup screen. The signal on analog 2 (connected to terminal location 39) is higher than the max limit programmed in the Analog 2 Setup screen. The signal on analog 2 (connected to terminal location 39) is lower than the min limit programmed in the Analog 2 Setup screen. The breaker switch in a 2 breaker system has been thrown. Power is available only from 1 of the input sources.

This is not a fault. The drive has stopped as it was programmed.

Analog 1 Lo Limit Fault

Analog 2 Hi Limit Fault

Analog 2 Lo Limit Fault

Breaker 2 Fault

CE – ModBus Com Error

The drive detected a loss of communications from the HMI. Note that this is common on power up if the drive is powered off and powered back on before the drive DC bus has time to discharge.

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This is not a fault. The drive has stopped as it was programmed. This is not a fault. The drive has stopped as it was programmed. This is not a fault. The drive has stopped as it was programmed. Test input voltage at both MCCB1 and 2. If one is missing, locate bad Transformer and replace. If both input are good, check voltage at bottom of MCCB1 and 2. Replace faulty MCCB. Verify HMI screen is on; verify connections to the HMI and drive.

CPF – Hardware Error

One or more internal drive controller faults have occurred.

Try these one at a time… • Cycle power off and back on. • Remove drive chassis keypad and reinstall it. • Reset to factory defaults. • Replace the drive control board.

Fault Message

Description

Corrective Action

EF/EF0 – External Error

External Fault has occurred. Further data will be provided below this line.

External Fault #1

External Fault switch 1 (connected to terminal location 11) is in the fault condition.

Troubleshoot External Fault #1, External Fault #2, Breaker 2 Fault based on the additional data provided. Verify connection at 11, replace external component attached to 11

External Fault #2

External Fault switch 2 (connected to terminal location 12) is in the fault condition. External Fault switch 3 (connected to terminal location 16) is in the fault condition. PI Control loop feedback is out of the acceptable range.

External Fault #3 FBL – PI FB Lost

LF – Missing Output Phase

OC/GF – Over current

OH1/OH2 – Drive Overheat

Output current imbalance among phases has exceeded the limit. Note that this is common when running the drive with no load (or a very small load). This detection can be disabled for no load testing by setting parameter L8-07 in the linear list to 0. It is recommended that L807 be returned to 1 prior to field use. The drive Over current limit has been exceeded. This designator can also mean Ground Fault. Drive temperature limit has been exceeded.

Verify Limits and time delays are set properly. Troubleshoot to system component beyond the drive. Check proper fan operation, check continuity of Thermistors, check semiconductors for excessive heat. Reduce load so drive output current does not exceed the current set on the HMI.

OL1/OVL – Motor Overload

An excessive motor load exists.

OV – DC Bus Overvoltage

DC bus voltage has risen above the maximum allowed.

Verify incoming (mains) power to be within specifications.

OL2 – Drive Overload

Drive overload has been detected. Drive has been shut down to protect itself.

Reduce load or extend Accel time.

OPR – No Keypad

The internal inverter keypad has been disconnected.

This error should never occur. Reset drive to defaults.

PUF – Fuse Blown

DC bus fuse has opened.

Check main DC Bus fuse (Must remove from the system) and all other fuses.

®

®

SmartGuard Data – Disabled

The SmartGuard interface has been disabled.

This is not a fault. If you wish to enable the ® SmartGuard , see the Misc Setup screen.

SmartGuard® Data – Fault SG Code: ULF – Underload

The fault source indicates the SmartGuard® parameter that has exceeded a minimum or maximum and has stopped the drive (example – Motor Temperature). The motor load is less than the Underload Current specified on the Underload setup screen (possibly due to pumping off the well fluids).

Verify SmartGuard limit settings are set up as desired. Verify well conditions fall within the limit settings.

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Verify connection at 12, replace external component attached to 12 Verify connection at 16, replace external component attached to 16 Verify the analog device used for drive control is connected to terminal position 39 and is working properly. Take voltage reading at output of drive. Troubleshoot each phase output components with power removed.

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Verify limit is set properly. Verify time delay is set properly. Troubleshoot to motor.

UV – DC Bus Undervoltage

DC bus voltage fell below minimum value.

Check incoming AC line for low voltage or power interruption.

UV1/UV2/UV3 – Other Undervoltage

Main circuit, control power supply error, soft charge circuit failure.

Check incoming AC line for low voltage or power interruption. Check internal power supply. Check soft charge circuit for proper operation

Events Screen Events such as drive starts and stops, drive faults, and parameter changes can be viewed using the Events screen. Events displayed include: Event Program Started Drive Start Remote Start Drive Stop Log In Log Out Fault! Code= - Fault Cleared Alarm! Code= - Alarm Cleared Fatal Error! Code= - Drive Comm! Drive Comms Lost Drive Comm! Drive Comms OK External I/O! SmartGuard® Comms Lost External I/O! SmartGuard® Comms OK External I/O! Data Bad (Sync Loss) External I/O! Data OK SG Fault Code: External Stop – Entering Standby State External Stop Cleared – Restarting Drive Entering Restart State Excessive Button Presses Safety Stop Activated Drive Disabled – Drive is NOT rev Overload change during run: Was= Now= Now= SCADA – Time set to SCADA – DO1 set to SCADA – DO2 set to : Out of range val =

Description Indicates the drive has been powered up. Drive started. Drive started in remote mode. Drive stopped. An operator has logged in to the drive. An operator has logged out or the drive has logged the operator out after 1 hour. A fault has occurred. Refer to the Fault section above for corrective actions. The fault condition has been cleared. An alarm is active. The alarm condition has been cleared. A fatal error has occurred. The HMI lost communications with the drive chassis Communications with the drive chassis were reestablished. The HMI lost communications with the SmartGuard® SSU. Communications with the SSU has been reestablished. The SmartGuard® SSU has lost synchronization with the downhole tool. Synchronization between the SSU and the downhole tool has been reestablished. The SmartGuard® SSU has declared a fault. The code and description describe the source (i.e. Intake Temperature). The Standby (Lease Kill) switch has opened. The drive is entering the Standby state. The Standby (Lease Kill) switch has closed. The drive is restarting. The drive has faulted but will restart automatically. Log excessive button presses (> 100) as events showing a possible hardware problem. The HMI detected a drive running state when the drive should have been stopped. The stop command was re-sent to the drive. The drive has been disabled because the HMI firmware revision is not compatible with the drive chassis firmware. This is most likely to occur when the HMI firmware is updated. A motor overload change was attempted while the drive was running. The results of the change are shown. The specified parameter was changed. The specified parameter was changed. This message is associated with setpoint changes from the Run Status screen. The time has been via SCADA. Digital output 1 has been set to the specified value via SCADA. Digital output 2 has been set to the specified value via SCADA. The operator tried to set the specified parameter to the specified value, which is out of its acceptable range.

All Monitors Screen

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The All Monitors screen can be used to view a significant amount of drive chassis status at one time. Please see section 4.14 for details on how to interpret the data on the All Monitors screen.

8.3 General Maintenance 8.3.1

Periodic Inspection – NO Power Applied

Danger The following inspections require that the drive de-energized and incoming power locked out. Verify that the DC bus has been completely discharged before continuing. To prevent electrical shock, wait at least five minutes after removing power and measure the DC bus voltage between the +3 and – terminals to confirm safe level of voltage. • Verify all external terminals, mounting bolts, and connectors are fastened and tightened. • Verify that the cooling fans free to turn and free of dust and dirt. • Verify that the heat sink fins are clear of dirt and debris. Keep them clean. • Verify that there are no signs of water entry into the drive enclosure. • Verify that door seal shows no signs of damage. • Verify that there is no dust/dirt/oil buildup on any of the drive components. Verify that there are no irregularities (discoloration/odor) with the DC bus capacitors. If there is, replace immediately.

8.3.2

Periodic Inspection – Power Applied (External Only)

Verify proper operation of external cooling fans. Verify proper operation of heat exchanger. Check for abnormal noises or vibration. If present, shut down drive immediately.

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Appendix 1

Dimensions and Weights DIMENSIONS & WEIGHTS - VECTOR® VII WITHOUT VSG REFERENCE ONLY

“A” and “B” Frames

FRAME

KVA

C

344 428 561

HEIGHT (INCHES / MM) H 88 / 2236

WIDTH (INCHES / MM) W W1 57 / 1448

48 / 1220

Note: VSG is recommended for all ESP applications.

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DEPTH (INCHES / MM) D D1 40 / 1016

36 / 915

WEIGHT (POUNDS / KG) 1281 / 582 1325 / 601 1600 / 726

DIMENSIONS & WEIGHTS - VECTOR VII WITH AND WITHOUT VSG REFERENCE ONLY

“A” Frame

FRAME A B

KVA 104 150 200 253

HEIGHT (INCHES / MM) H 80 / 2032 82 / 2083

“B” Frames

WIDTH (INCHES / MM) W 35 / 889

W1 30 / 762

DEPTH (INCHES / MM) D D1 41 / 1042 36 / 915

48 / 1220

36 / 915

42 / 1067

Note: VSG is required for all ESP applications.

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36 / 915

WEIGHT (POUNDS / KG) 800 / 363 1320 / 599 1400 / 635 1470 / 667

DIMENSIONS & WEIGHTS - VECTOR® VII WITH VSG REFERENCE ONLY

“C” Frame FRAME

KVA

C

344 428 561

HEIGHT (INCHES / MM) H 103 / 2616

WIDTH (INCHES / MM) W

W1

57 / 1448

48 / 1220

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DEPTH (INCHES / MM) D D1 40 / 1016

36 / 915

WEIGHT (POUNDS / KG) 1781 / 808 1825 / 828 2100 / 953

2

Default Parameter Values Parameter Language Date Format Local / Remote Control Location User Selected 1 – 5 Drive Mode Frequency Setpoint Current Setpoint Current Frequency Limit PI Proportional PI Integral Pressure Source Pressure Setpoint PI Proportional PI Integral Analog 2 Type A2 Input Voltage 1 Engineering Units 1 A2 Input Voltage 2 Engineering Units 2 Analog In 2 Units Signal Source Minimum Frequency Input at Min Freq EU Value Min Maximum Frequency Input at Max Freq EU Value Max Analog In A1 Units Motor Amps Motor Overload Amps Oload Time Constant Oload Start Delay Overload Restart Overload @ Min Freq Overload Delay Restart Tries Restart Delay Restart Clear Time

Screen Setup (login not required) Setup (login not required) Setup (login not required) Setup (login not required) Setup (login not required) Operating Mode Operating Mode (Frequency Control) Operating Mode (Current Control) Operating Mode (Current Control)

Default Value English mm/dd/yyyy Local Keypad + SCADA None Frequency Control 60.00 Hz 250 A 60.0 Hz

Operating Mode (Current Control) Operating Mode (Current Control) Operating Mode (Pressure Control) Operating Mode (Pressure Control) Operating Mode (Pressure Control) Operating Mode (Pressure Control) Operating Mode (Pressure Control) Analog 2 Setup Operating Mode (Pressure Control) Analog 2 Setup Operating Mode (Pressure Control) Analog 2 Setup Operating Mode (Pressure Control) Analog 2 Setup Operating Mode (Pressure Control) Analog 2 Setup Operating Mode (Pressure Control) Analog 2 Setup Operating Mode (Signal Follower) Operating Mode (Signal Follower) Frequency Setup Operating Mode (Signal Follower) Operating Mode (Signal Follower) Operating Mode (Signal Follower) Frequency Setup Operating Mode (Signal Follower) Operating Mode (Signal Follower) Operating Mode (Signal Follower) Analog 1 Setup Alarms Setup Alarms Setup Alarms Setup Alarms Setup Alarms Setup Alarms Setup Alarms Setup Alarms Setup Alarms Setup Alarms Setup

2.00 5.0 sec Discharge 0 PSI 2.00 5.0 Sec 0-10V

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0.0 V/mA 0 10 V/mA 10 V Analog Input A1 30.0 Hz 0.0 V 0.0 60.0 Hz 10.0 V 100.0 V Drive Rated Amps Drive Rated Amps 8.0 min 0s Disabled 0% 0.0 s 0 45.0 min 60 min

Parameter Underload Current Uload Start Delay Underload Delay Underload Restart Tries Underload Restart Time Underload Restart OK

Screen Underload Setup Underload Setup Underload Setup Underload Setup Underload Setup Underload Setup

Default Value 0.0 A 0s 0.0 sec 0 45.0 min 60 min

Underload @ Min Freq Restart on Pwr Loss Ride Thru Restart Start Holdoff Time V/F Select Motor Direction Maximum Frequency

Underload Setup Start Control Start Control Start Control Frequency Setup Frequency Setup Frequency Setup Operating Mode (Signal Follower) Frequency Setup Operating Mode (Signal Follower) Frequency Setup Frequency Setup Frequency Setup Frequency Setup Frequency Setup Frequency Setup Frequency Setup Frequency Setup Analog 1 Setup Analog 1 Setup Analog 1 Setup Analog 1 Setup Analog 1 Setup Operating Mode (Signal Follower) Analog 1 Setup Analog 1 Setup Analog 1 Setup Analog 1 Setup Analog 2 Setup Analog 2 Setup Operating Mode (Pressure Control) Analog 2 Setup Operating Mode (Pressure Control) Analog 2 Setup Operating Mode (Pressure Control) Analog 2 Setup Operating Mode (Pressure Control) Analog 2 Setup Operating Mode (Pressure Control) Analog 2 Setup Analog 2 Setup Analog 2 Setup Analog 2 Setup Misc Setup Misc Setup Misc Setup Misc Setup Misc Setup Misc Setup Misc Setup Misc Setup

100% Disabled Disabled 0.0 min 60Hz / Std Torque Forward 60.0 Hz

Minimum Frequency Acceleration Time Deceleration Time Voltage Bias Jog Setpoint Lockout Frequency 1 Lockout Frequency 2 Lockout Frequency 3 Lockout Deadband A1 Input Voltage 1 Engineering Units 1 A1 Input Voltage 2 Engineering Units 2 Analog In A1 Units Max Value Min Value Analog 1 Delay Analog 1 Fault Enable Analog 2 Type A2 Input Voltage 1 Engineering Units 1 A2 Input Voltage 2 Engineering Units 2 Analog In A2 Units Max Value Min Value Analog 2 Delay Analog 2 Fault Enable ® SmartGuard Enable Transformer Ratio Drive Type Password External Fault 1 Ext Fault 1 Restart External Fault 2 Ext Fault 2 Restart © 2010 Wood Group ESP, Inc. .

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30.0 Hz 30.0 Sec 30.0 Sec 0.0 V 60.00 Hz 0.0 Hz 0.0 Hz 0.0 Hz 2.0 Hz 0.0 V 0 10.0 V 10 V 0 EU 0 EU 0.0 min Disabled 0-10 V 0.0 V/mA 0 10.0 V/mA 10 V 0 EU -30 EU 0.0 min Disabled Disabled 1.0 : 1 Single (inverter) 3333 Disabled Disabled Disabled Disabled

Parameter

Screen

Default Value

Standby Switch Breaker 2 Fault ModBus Address Drive Port (485)

Misc Setup Misc Setup Comm Setup Comm Setup

SCADA Comm Port SCADA 2 Comm Port ® SmartGuard Port

Comm Setup Comm Setup Comm Setup

DHCP Enable IP Address Jog Setpoint Rock Start Acceleration Time Deceleration Time

Comm Setup Comm Setup Hard Starting Hard Starting Hard Starting Hard Starting

Disabled Disabled 2 Viper – COM5 OCP – COM4 Disabled Disabled Viper – COM4 OCP – COM3 Disabled 192.168.2.101 60.00 Hz Disabled 30.0 Sec 30.0 Sec

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3

USB Flash Drive Operation Necessary Equipment: 1. USB Flash Drive P/N: 810280

Appendix Figure 3.1 – Saved files Example

3.1 Save History files Saving history files is a benefit to the customer and WGESP to show critical well site information which is useful for well performance tuning and during troubleshooting operations to maximize flow rates and maintain a properly working system. • Insert USB flash drive into USB port located on the front of the HMI. • From the (logged in) Menu screen, select History screen. • Press the F4 (Save) soft key. o The files will save to your USB flash drive as:
CUR_VSD SER_MMDDYYYY.xls (ex. CUR_VSD SER_07092008.xls)
LOG_VSD SER_MMDDYYYY.xls
CONFIG_VSD SER_MMDDYYYY.txt
EVENT_VSD SER_MMDDYYYY.doc. o This operation will take several seconds, do not remove the USB flash drive or press any soft keys while the HMI screen shows Drive Busy. Once you have acquired these files onto your USB Flash portable memory, you can view these files on your laptop or desktop computer. The current file will show as an Excel Comma Separated Values spreadsheet and may also be viewed through our Amp chart program as an actual amp chart. Refer to FSB – 08004. The Log, Config and Event files are viewed as text files and will show you the setup and events (256) as the drive was functioning when the files were taken.

3.2 Save Configuration to USB flash drive The following Config file can be used to view the parameters of the drive or to set up another well site identical to the information that has been saved. • • • •

Insert USB flash drive into USB port located on the front of the HMI. From the (logged in) Menu screen, Select Maintenance screen. Highlight “Save configuration to USB flash drive.” Press the F1 (OK) soft key o The file will save to your USB flash drive as:
CONFIG.txt o This operation will take several seconds, do not remove the USB flash drive or press any soft keys while the HMI screen shows Drive Busy.

Note: Once a drive has been configured for an application, and the Configuration file has been saved to a USB flash drive, this configuration can be loaded to another Vector® VII © 2010 Wood Group ESP, Inc. .

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drive being used for the same application. The other drive(s) being loaded with this configuration must have the same firmware version installed. Note: The drive must be STOPPED to use this function. To load a previously saved drive configuration into another drive, refer to Appendix 3.4.

3.3 Save Linear List to USB flash drive Saving the linear list will give the user the ability to view every parameter, the setting of each parameter, each parameters SCADA Register and an asterisk the will tell you that the parameter has been changed from its factory default position. • • • •

Insert USB flash drive into USB port located on the front of the HMI. From the (logged in) Menu screen, Select Maintenance screen. Highlight “Save Linear List to USB flash drive.” Press the F1 (OK) soft key o The file will save to your USB flash drive as:
lldata.txt o This operation will take several seconds, do not remove the USB flash drive or press any soft keys while the HMI screen shows Drive Busy.

Note: This feature cannot be loaded to another drive. It is intended for off site troubleshooting using another drive or drive trainer. Note: The drive must be STOPPED to use this function.

3.4 Load configuration from a USB flash drive to a Vector® VII drive From the previous 13.2, you can take a previously saved Config file and load it into another Vector 7 drive to create an identical copy of an existing well programming. • • • •

•

Insert USB flash drive into USB port located on the front of the HMI. From the (logged in) Menu screen, Select Maintenance screen. Highlight “Load Configuration from USB flash drive.” Press the F1 (OK) soft key o The file will load from your USB flash drive. o This operation will take several seconds, do not remove the USB flash drive or press any soft keys while the HMI screen shows Drive Busy. Execute the Check / Update all drive parameters function.

Note: The drive must be STOPPED to use this function. Warning: Do not try to load a previous firmware version configuration file. This will result in Firmware corruption and all data will be LOST.

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4

Linear List

"A1-00"

"Select Language"

"A1-01"

"Access Level"

"A1-03"

0

0 to 6

2

0 to 2

0

0 to 3330

0

0 to 9999

0

0 to 9999

User Parameters

Selects the parameters to be available in the User Access Level (A1-01 = 1). These are the only parameters accessible for the user level. These parameters are not related to the User Initialize function.

N/A

B1-01 to O3-02

"Reference Source"

Selects the speed command (frequency reference) input source. 0 = Operator - Digital preset speed d1-01 1 = Terminals - Analog Input Terminal A1 (or Terminal A2 see parameter H3-13) 2 = Serial Com - RS-485 terminals R+, R-, S+ and S3 = Option PCB - Option board connected at 2CN

2

0 to 3

"Init Parameters"

"A1-04"

"Enter Password"

"A1-05"

"Select Password"

A2-(0132)

"B1-01"

Language selection for digital operator display 0 = English 2 = Deutsch 3 = Francais 4 = Italiano 5 = Espanol 6 = Portuguese *Not returned to factory setting by initialization This setting determines which parameters are accessible. 0 = Operation Only 1 = User Level 2 = Advanced Level Used to return all parameters to their factory or user setting. 0 = No Initialize 1110 = User Initialize (The user must set their own parameter default values and then parameter o2-03 must be set to “1” to save them. If the parameter values are changed after o2-03 is set to “1”, the user default values can be restored by setting A1-03 to 1110.) 2220 = 2-Wire Initial 3330 = 3-Wire Initial When the value set into A1-04 does NOT match the value set into A1-05, parameters A1-01 thru A1-03 and A2-01 thru A2-32 cannot be changed. All other parameters as determined by A1-01 can be changed. Parameter A1-05 can be accessed by pressing the MENU key while holding the RESET key.

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"Run Source"

Selects the run command input source. 0: Operator - “Run” and “Stop” keys on digital operator 1: Terminals - Contact Closure on Terminal S1 2: Serial Com - RS-485 terminals R+, R-, S+ and S3: Option PCB - Option board connected at 2CN

2

0 to 3

"Stopping Method"

Selects the stopping method when the run command is removed. 0: Ramp to Stop 1: Coast to Stop 2: DC Injection to Stop 3: Coast w/Timer (A new run command is ignored if input before the time in C1-02 expires.)

0

0 to 3

"Reverse Oper"

Determines the forward rotation of the motor, and if reverse operation is disabled. 0: Reverse Enabled 1: Reverse Disabled 2: Exchange Phase - Change direction of forward motor rotation. 3: ExchgPhs, Rev Dsbl - Change direction of forward motor rotation and disable reverse operation.

0

0 to 3

"B1-07"

"Loc / Rem Run Sel"

0: Cycle Extern RUN - If the run command is closed when switching from hand(local) mode to auto(remote) mode, the drive will not run.1: Accept Extrn RUN - If the run command is closed when switching from hand(local) mode to auto(remote) mode, the drive WILL run.

0

0 or 1

"B1-08"

"Run Cmd at Prg"

0: Disabled - Run command accepted only in the operation menu. 1: Enabled - Run command accepted in all menus (except when b1-02 = 0).

0

0 or 1

"B1-11"

"Drive Delay Time"

After a run command, drive output will start after this delay time.

0 sec

0 to 600

"Hand Fref Sel"

Selects the speed command input source in hand mode.* 0: Operator - Digital preset speed d1-01 1: Terminals - Analog Input Terminal A1 (or Terminal A2 see parameter H3-13)

0

0 or 1

"B1-02"

"B1-03"

"B1-04"

"B1-12"

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"B2-01"

"DCINJ Start Freq"

"B2-02"

"DCINJ Current"

"B2-03"

"DCINJ Time @ Start"

"B2-04"

"DCINJ Time @ Stop"

"B2-09"

"Motor Pre-heat Current"

Sets the frequency at which DC injection braking starts when ramp to stop (b1-03 = 0) is selected. If b2-01< E1-09, DC Injection braking starts at E1-09.

0.5 Hz

0.0 to 10.0

50%

0 to 100

Sets the time length of DC injection braking at start in units of 1 second.

0.00 sec

0.00 to 10.00

When b1-03 = 2 actual DC Injection time is calculated as follows:b2-04 * 10 * Output Frequency / E1-04. When b1-03 = 0, this parameter determines the amount of time DC Injection is applied tothe motor at the end of the decel ramp. This should be set to a minimum of 0.50 seconds when using HSB. This will activate DC injection during the final portion of HSB and help ensure that the motor stops completely.

0.00 sec

0.00 to 10.00

0%

0 to100

2

0 to 3

Selects the DC injection braking current as a percentage of the Drive rated current.

Motor Pre-heat current in % of drive rated current. This is used to keep the motor warm to prevent condensation and is used in conjunction with a digital input (data = 60). Enables/disables and selects the speed search function at start. 0: SpdsrchF Disable - Speed search at start is disabled (estimated speed method is used at other times) 1: SpdsrchF Enable - Speed search is enabled (estimated speed method) 2: SpdsrchI Disable - Speed search at start is disabled (current detection method is used at other times) 3: SpdscrhI Enable - Speed search is enabled (current detection method) Estimated Speed Method: Actual motor speed and direction is estimated, then the motor is ramped from that speed to the commanded speed. Current Detection Method: Current level is monitored while output frequency is ramped down.

"B3-01"

"SPDSRCH at Start"

"B3-02"

"SPDSRCH Current"

Used only when b3-01 = 3. Sets the speed search operation current as a percentage of drive rated current.

120%

0 to 200

"B3-03"

"SPDSRCH Dec Time"

Used only when b3-01 = 3. Sets the deceleration time during speed search.

2.0 sec

0.1 to 10.0

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"B3-05"

"Search Wait Time"

"B3-14"

"BIDIR Search Sel"

"B4-01"

"Delay-On Timer"

"B4-02"

Delays the speed search operation after a momentary power loss to allow time for an external output contactor to re-energize.

0.2 sec

0.0 to20.0sec

1

0 or 1

Used in conjunction with a multi-function digital input and a multifunction digital output. This sets the amount of time between when the digital input is closed, and the digital output is energized.

0.0 sec

0.0 to 3000.0

"Delay-Off Timer"

Used in conjunction with a multi-function digital input and a multifunction digital output. This sets the amount of time the output stays energized after the digital input is opened.

0.0 sec

0.0 to 3000.0

"B5-01"

"PI Mode"

This parameter enables / disables the closed loop (PI) controller. 0: Disabled 1: Enabled (commanded speed becomes PI setpoint) 3: Fref+PI

3

0, 1, 3

"B5-02"

"P Gain"

Sets the proportional gain of the PI controller.

2

0.00 to 25.00

"B5-03"

"PI I Time"

Sets the integral time for the PI controller. A setting of zero disables integral control.

5.0 sec

0.0 to 360.0

"B5-04"

"PI I Limit"

Sets the maximum output possible from the integrator. Set as a % of fmax.

100%

0.0 to 100.0

"B5-06"

"PI Limit"

Sets the maximum output possible from the entire PI controller. Set as a % of fmax.

0

0.00 to 100.0

"B5-07"

"PI Offset"

Sets the amount of offset of the output of the PI controller. Set as a % of fmax. The PI Offset Adjustment parameter has two different uses. Parameter b5-07 serves different functions depending on whether it is used on a standard PI loop or a Differential PI loop.1: Parameter b5-07 causes an offset to be applied to the output of the PI function in a non-Differential PI loop. Every time the PI output is updated, the offset is summed with the PI output. This can be used to artificially kick-start a slow starting PI loop.2: If the Drive is configured for Differential PI Regulation (H3-09=16), then the PI Offset is the targeted maintained differential between the signal measured on analog input A1 and the signal measured on analog input A2.

0.00%

–100.0 to+100.0

"B5-08"

"PI Delay Time"

0.00 sec

0.00 to 10.00

0: Disabled 1: Enabled

Sets the amount of time for a filter on the output of the PI controller.

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Determines whether the PI controller will be direct or reverse acting. 0: Normal Output (direct acting) 1: Reverse Output (reverse acting)

0

0 or 1

Sets the output gain of the PI controller.

1

0.0 to 25.0

"B5-09"

"Output Level Sel"

"B5-10"

"PI Output Gain"

"B5-11"

"Output Rev Sel"

0: 0 limit (when PI output goes negative Drive stops) 1: Reverse (when PI goes negative Drive reverses) 0 limit automatic when reverse prohibit is selected using b1-04

0

0 or 1

"B5-12"

"FB Los Det Sel"

0: Disabled 1: Alarm 2: Fault

0

0 to 2

"B5-13"

"FB Los Det Lvl"

Sets the PI feedback loss detection level as a percentage of maximum frequency (E1-04).

0%

0 to 100

"B5-14"

"FB Los Det Time"

Sets the PI feedback loss detection delay time in terms of seconds.

1.0 sec

0.0 to 25.5

"B5-15"

"PI Sleep Level"

Sets the sleep function start frequency.

0.0 Hz

0.0 to 200.0

"B5-16"

"PI Sleep Time"

Sets the sleep function delay time in terms of seconds.

0.0 sec

0.0 to 25.5

"B5-17"

"PI SFS Time"

Applies an accel/decel time to the PI setpoint reference.

0.0 sec

0.0 to 25.5

"B5-18"

"PI Setpoint Selection"

0: Disabled 1: Enabled

0

0 or 1

"B5-19"

"PI Setpoint"

Depends on b5-20.

0.00%

0.00 to 100.00

"B5-20"

"PI Setpoint Scaling"

Set display/setting Unit of b5-19.

1

0 to 39999

"B5-21"

"PI Sleep Input Source"

Input Source Selection for Sleep function Mode. 0: SFS Input (This is near the PI Output.) 1: PI Setpoint 2: Snooze

1

0 to 2

"B5-22"

"PI Snooze Level"

0%

0 to 100

"B5-23"

"PI Snooze Delay Time"

Sets the PI snooze function delay time in terms of seconds.

0 sec

0 to 3600

"B5-24"

"PI Snooze Deactivation Level"

When the PI feedback drops below this level, normal PI operation starts again. Set as a percentage of maximum frequency (E1-04).

0%

0 to 100

"B5-25"

"PI Setpoint Boost Setting"

Temporary increase of PI setpoint to create an overshoot of the intended PI setpoint.

0%

0 to 100

Sets the PI snooze function start level as a percentage of maximum frequency (E1-04).

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"B5-26"

"PI Maximum Boost Time"

Sets a time limitation for reaching temporarily boosted PI setpoint (intended PI setpoint + b5-25).

0 sec

0 to 3600

"B5-27"

"PI Snooze Feedback Level"

PI snooze mode will be activated when PI feedback is above this level. Set as a percentage of maximum frequency (E1-04).

60%

0 to 100

"B5-28"

"PI Feedback SQRT"

0: Disabled1: Enabled

0

0 or 1

"B5-29"

"PI Fb SQRT Gain"

A multiplier applied to the square root of the feedback.

1

0.00 to 2.00

"B5-30"

"PI Out Moni SQRT"

0: Disabled 1: Enabled

0

0 or 1

"B8-01"

"Energy Save Sel"

Energy Savings function enable/disable selection 0: Disabled 1: Enabled

0

0 or 1

"B8-04"

"Energy Save Coeff"

kVA Dep.

0.0 to 655.00

"B8-05"

"KW Filter Time"

20 ms

0 to 2000

"B8-06"

"Search V Limit"

0%

0 to 100

"C1-01"

"Accel Time 1"

Sets the time to accelerate from zero to maximum frequency.

30.0 sec

"C1-02"

"Decel Time 1"

Sets the time to decelerate from maximum frequency to zero.

30.0 sec

"C1-03"

"Accel Time 2"

Sets the time to accelerate from zero to maximum frequency when selected via a multi-function input.

30.0 sec

"C1-04"

"Decel Time 2"

Sets the time to decelerate from maximum frequency to zero when selected via a multi-function input.

30.0 sec

"C1-09"

"Fast Stop Time"

Sets the time to decelerate from maximum frequency to zero for the “Fast Stop” function.

10.0 sec

0.0 to 6000.0

0.0 Hz

0.0 to 200.0

"C1-11"

"Acc/Decc SW Freq"

Used to fine-tune the energy savings function.

Sets the frequency for automatic switching of accel / decel times. Fout < C1-11: Accel/Decel Time 2 Fout >= C1-11: Accel/Decel Time 1 Multi-function input “Multi-Acc/Dec 1” has priority over C1-11.

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0.0 to 6000.0

"C2-01"

"SCRV Acc @ Start"

0.20 sec

0.00 to2.50

"C2-02"

"SCRV Acc @ End"

0.20 sec

0.00 to 2.50

"C4-01"

"Torq Comp Gain"

1

0.00 to 2.50

"C4-02"

"Torq Comp Time"

200 ms

0 to 10000

"C6-01"

"Normal Duty Sel"

1: Normal Duty 1 2: Normal Duty 2

2

1 or 2

"C6-02"

"Carrier Freq Sel"

Carrier frequency sets the number of pulses per second of the output voltage waveform. 0: Low Noise (Carrier frequency is randomly moduled for lower audible noise) 1: Fc = 2.0 kHz 2: Fc = 5.0 kHz 3: Fc = 8.0 kHz 4: Fc = 10.0 kHz 5: Fc = 12.5 kHz 6: Fc = 15.0 kHz F: Program (Determined by the settings of C6-03 thru C6-05)

kVA Dep.

0 to F

"C6-03"

"Carrier Freq Max"

Maximum carrier frequency allowed when C6-02 = F.

kVA Dep.

kVA Dependent

"C6-04"

"Carrier Freq Min"

Minimum carrier frequency allowed when C6-02 = F.

kVA Dep.

kVA Dependent

"C6-05"

"Carrier Freq Gain"

Sets the relationship of output frequency to carrier frequency when C6-02 = F.

0

0 to 99

"D1-01"

"Reference 1"

Digital preset speed command 1. Used when b1-01 = 0. Setting units are affected by o1-03.

0.00 Hz

0.00 toE104Value

This parameter helps to produce better starting torque. It determines the amount of torque or voltage boost based upon motor current and motor resistance. This parameter adjusts a filter on the output of the torque compensation function. Increase to add torque stability, decrease to improve torque response.

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"D1-02"

"Reference 2"

Digital preset speed command 2. Selected via multifunction input terminals. Setting units are affected by o1-03.

0.00 Hz

"D1-03"

"Reference 3"

Digital preset speed command 3. Selected via multifunction input terminals. Setting units are affected by o1-03.

0.00 Hz

"D1-04"

"Reference 4"

Digital preset speed command 4. Selected via multifunction input terminals. Setting units are affected by o1-03.

0.00 Hz

"D1-17"

"Jog Reference"

Speed command used when a jog is selected via multi-function input terminals. Setting units are affected by o1-03.

60 Hz

0.00 to E1-04 Value

"Ref Upper Limit"

Determines maximum speed command, set as a percentage of parameter E1-04. If speed command is above this value, actual drive speed will be limited to this value. This parameter applies to all speed command sources.

100.00%

0.0 to 110.0

"Ref Lower Limit"

Determines minimum speed command, set as a percentage of parameter E1-04. If speed command is below this value, actual drive speed will be set to this value. This parameter applies to all speed command sources.

50.00%

0.0 to 110.0

"D2-03"

"Ref 1 Lower Limit"

Determines the minimum speed command, set as a percentage of parameter E1-04. If speed command is below this value, actual drive speed will be set to this value. This parameter only applies to analog inputs A1 and A2.

0%

0.0 to 110.0

"D3-01"

"Jump Freq 1"

"D3-02"

"Jump Freq 2"

"D3-03"

"Jump Freq 3"

"D3-04"

"Jump Bandwidth"

"D4-01"

"Mop Ref Memory"

"D4-02"

"Trim Control Lvl"

"D2-01"

"D2-02"

These parameters allow programming of up to three prohibited frequency points for eliminating problems with resonant vibration of the motor / machine. This feature does not actually eliminate the selected frequency values, but will accelerate and decelerate the motor through the prohibited bandwidth. This parameter determines the width of the deadband around each selected prohibited frequency point. A setting of “1.0” will result ina deadband of +/- 1.0 Hz. 0: Disabled 1: Enabled Set the percentage of maximum speed to be added or subtracted via multi-function inputs.

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0.0 Hz 0.0 Hz

0.0 to 200.0

0.0 Hz

2.0 Hz

0.0 to 20.0

0

0 or 1

10%

0 to 100

"Input Voltage"

Set to the nominal voltage of the incoming line.

480V

310 to 510.0 (480V)

"E1-03"

"V/F Selection"

0: 50Hz 1: 60 Hz Saturation 2: 50 Hz Saturation 3: 72 Hz 4: 50 Hz VT1 5: 50 Hz VT2 6: 60 Hz VT1 7: 60 Hz VT2 8: 50 Hz HST1 9: 50 Hz HST2 A: 60 Hz HST1 B: 60 Hz HST2 C: 90 Hz D: 120 Hz F: Custom V/F FF: Custom w/o limit

0FH

0 to FF

"E1-04"

"Max Frequency"

60.0 Hz

0.0 to120.0

"E1-05"

"Max Voltage"

480V

0 to 510.0 (480V)

"E1-06"

"Base Frequency"

60.0 Hz

0.0 to 200.0

"E1-07"

"Mid Out Freq A"

3.0 Hz

0.0 to 200.0

"E1-08"

"Mid Out Volts A"

28.8 V

0 to 510.0 (480V

"E1-09"

"Min Frequency"

1.5 Hz

0.0 to 200.0

"E1-10"

"Min Out Volts"

14.4 V

0 to 510.0 (480V)

"E1-11"

"Mid Frequency B"

0.0 Hz

0.0 to 200.0

"E1-01"

To set V/f characteristics in a straight line, set the same values forE1-07 and E1-09. In this case, the setting for E1-08 will be disregarded.Always ensure that the four frequencies are set in the followingmanner:E1-04 (FMAX) ≥ E1-06 (FA) > E107 (FB) ≥ E1-09 (FMIN)

Set only when V/f is finely adjusted at rated output range.

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"E1-12"

"Mid Voltage B"

Adjustment is not normally required.

0.0 VAC 0 to 510.0 (480V)

"E1-13"

"Base Voltage"

0.0 VAC

"E2-01"

"Motor Rated FLA"

Set to the motor nameplate full load amps.

kVA Dep.

10% to 200% kVA Dependent

"E2-03"

"No-Load Current"

Sets the magnetizing current of the motor.

kVA Dep.

kVADependent

"E2-05"

"Term Resistance"

Phase to phase motor resistance, normally set by the autotuning routine.

kVA Dep.

0.000 to 65.000

Sets the stopping method for option PCB communications error (BUS fault). Active only when a communications option PCB is installed and when b1-01 or b1-02 = 3. 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only

1

0 to 3

"F6-01"

"Bus Fault Sel"

"F6-02"

"EF0 Detection"

0: Always detected 1: Detected only during run

0

0 or 1

"F6-03"

"EF0 Fault Action"

0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only

1

0 to 3

"F6-05"

"Current Display Unit Sel"

0: A Display (Amps) 1: 100%/8192 (Drive Rated Current)

0

0 or 1

"Terminal S3 Sel"

0: 3-wire controlFWD/REV selection for 3-wire sequence1: Local/Remote SelLocal/Remote Selection - Closed = Local, Open = Remote2: Option/Inv SelSelects source of speed command and sequenceClosed = b1-01 & b1-02, Open = Option Card3: Multi-Step Ref 1Closed = speed command from d1-02 or Aux TerminalOpen = speed command determined by b1-014: Multi-Step Ref 2Closed = speed command from d1-03 or d104Open speed command determined by b1-016: Jog Freq RefClosed = speed command from d117Open = speed command determined by b1-017: Multi-Acc/Dec 1Closed = Accel & Decel Ramps determined by C1-03 & C1-04,Open = Accel & Decel Ramps determined by C1-01 & C1-028: Ext BaseBlk N.O.Closed = Output transistors forced off, Open = Normal operation9: Ext BaseBlk N.C.Closed = Normal Operation, Open = Output transistors forcedoffA: Acc/Dec RampHoldClosed =

0FH

0 to 6E

"H1-01"

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Acceleration suspended and speed held, Open =Normal OperationC: Term A2 EnableClosed = Terminal A2 is active, Open = Terminal A2 is disabledF: Term Not UsedTerminal has no effect10: MOP IncreaseClosed = Speed Command Increases, Open = Speed CommandHeld.Must be set in conjunction with MOP Decrease and b1-02 mustbe set to 1.11: MOP DecreaseClosed = Speed Command Decreases, Open = Speed CommandHeld.Must be set in conjunction with MOP Increase and b1-02 mustbe set to 1. "H1-02"

"H1-03"

"Terminal S4 Sel"

"Terminal S5 Sel"

12: Forward JogClosed = drive runs forward at speed command entered intoparameter d1-17.13: Reverse JogClosed = drive runs in reverse at speed command entered intoparameter d1-17.14: Fault ResetClosed = Resets the drive after the fault and the runcommand have been removed.15: Fast-Stop N.O.Closed = Drive decelerates using C1-09, regardless of run commandstatus.17: Fast-Stop N.C.Closed = Normal operationOpen = Drive decelerates using C1-09, regardless of runcommand status.18: Timer FunctionInput for independent timer, controlled by b4-01 and b4-02.Used in conjunction with a multi-function digital output.19: PI DisableTurns off the PI controller, and PI setpoint becomes speed command.1B: Program LockoutClosed =All parameter settings can be changed.Open = Only speed command at U1-01 can be changed.1C: TrimCtl IncreaseClosed = Increase motor speed by value in d4-02.Open = Return to normal speed command.Not effective when using d1-01 thru d1-04 as a speedcommand.Must be used in conjunction with Trim Ctrl Decrease.1D: Trim Ctl DecreaseClosed =

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0FH

0 to 6E

0FH

0 to 6E

Decrease motor speed by value in d4-02Open = Return to normal speed command.Not effective when using d1-01 thru d1-04 as speed command.Must be used in conjunction with Trim Ctrl Increase.

"H1-04"

"H1-05"

"Terminal S6 Sel"

"Terminal S7 Sel"

1E: Ref Sample Hold Analog speed command is sampled then held at time of input closure. 20: External fault, Normally Open, Always Detected, Ramp To Stop 21: External fault, Normally Closed, Always Detected, Ramp To Stop 22: External fault, Normally Open, During Run, Ramp To Stop 23: External fault, Normally Closed, During Run, Ramp To Stop 24: External fault, Normally Open, Always Detected, Coast To Stop 25: External fault, Normally Closed, Always Detected, Coast To Stop 26: External fault, Normally Open, During Run, Coast To Stop 27: External fault, Normally Closed, During Run, Coast To Stop 28: External fault, Normally Open, Always Detected, Fast-Stop

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0FH

0 to 6E

0FH

0 to 6E

29: External fault, Normally Open, Always Detected, Fast-Stop 2A: External fault, Normally Open, During Run, FastStop 2B: External fault, Normally Closed, During Run, Fast-Stop 2C: External fault, Normally Open, Always Detected, Alarm Only 2D: External fault, Normally Closed, Always Detected, Alarm Only

"H1-05" Cont.

"Terminal S7 Sel" Cont.

2E: External fault, Normally Open, During Run, Alarm Only2F: External fault, Normally Closed, During Run, Alarm Only30: PI Integral ResetResets the PI Integral component to zero when closed31: PI Integral HoldHolds the PI integral value when closed34: PI SFS Cancel (SFS= SoftStart, also called Accel/Decel,See Parameter b5-17)35: PI Input Level SelInverts the PI error signal when closed36: Option/Inv Sel 2 Selects source of speed command andsequenceClosed = Option Card, Open = b1-01 & b1-0260: Motor PreheatApplies current to create heat to avoid condensationClosed = Apply amount of current as set in parameter b209(Continued on next page) 61: Speed Search 1When closed as a run command is given, drive does a speedsearch starting at maximum frequency (E1-04). (current detection)62: Speed Search 2When closed as a run command is given, drive does a speedsearch starting at speed command. (current detection)64: Speed Search 3When opened, the Drive performs a baseblock (motor coasts).When closed, the Drive performs Speed Search from setfrequency.67: Com Test Mode - Used to test RS-485/422 interface.68: High Slip Braking - Closed = Drive stops using High SlipBraking regardless of run command status.69: Jog2 - Closed = Drive runs at speed command entered intoparameter d1-17. Direction determined

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0FH Cont.

0 to 6E Cont.

by fwd/rev input.3-wire control Only.6A: Drive Enable - Closed = Drive will accept run command.Open = Drive will not run.If running, drive will stop per b103.Run Command must be cycled6B: Com/Inv Sel Selects source of Speed Command and Sequence.Closed = Serial Communication (R+,R,S+,S-), Open = b1-01& b1-026C: Com/Inv Sel 2 Selects source of Speed Command andSequence.Closed = b1-01 & b1-02, Open = Serial Communication(R+,R-,S+,S-)6D: Auto Mode Sel - Hand/Auto Selection - Closed = Auto, Open= Hand6E: Hand Mode Sel - Hand/Auto Selection Closed = Hand,Open = Auto70: Bypass/Drv Enbl. Same as 6A except a run command isaccepted80: Motor Preheat 2 - Closed = Enable motor preheat with thecurrent level as set by b2-1081: EmergOverrideFWD - Closed = Forward EmergencyOverride Command82: EmergOverrideREV - Closed = Reverse EmergencyOverride Command

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"H2-01"

"Terminal M1M2 Sel"

"H2-02"

"Terminal M3M4 Sel"

0: During RUN 1 = Closed when a run command is input orthe drive is outputting voltage.1: Zero Speed = Closed when drive output frequency is lessthan Fmin (E1-09)2: Fref/Fout Agree 1 = Closed when drive output speedequals the speed command within thebandwidth of L4-02.3: Fref/Set Agree 1 = Closed when the drive output speedand the speed command are equal tothe value in L4-01 within the bandwidth of L4-02.4: Freq Detect 1 = Closed when the drive output speed isless than or equal to the value in L4-01,with hysteresis determined by L402.5: Freq Detect 2 = Closed when the drive output speed isgreater than or equal to the value inL4-01, with hysteresis determined by L4-02.6: Inverter Ready = Closed when the drive is not in a faultstate, and not in program mode.7: DC Bus Undervolt = Closed when the DC bus voltagefalls below the UV trip level (L2-05)8: Base Blk 1 = Closed when the drive is not outputtingvoltage.9: Operator Reference = Closed when the speed commandis coming from the digital operator.A: Remote/Auto Oper = Closed when the run command iscoming from the digital operator.B: Trq Det 1 N.O. - Closes when the output current exceedsthe value set in parameterL6-02 for more time than is set in parameter L6-03.C: Loss of Ref - Closes when the drive has detected a lossof analog speed command.Speed command is considered lost when it drops 90% in0.4 seconds.Parameter L4-05 determines drive reaction to a loss ofspeed command.D: DB OverheatE: Fault - Closes when the drive experiences a major fault.F: Not Used10: Minor Fault - Closes when drive experiences a minorfault or alarm.11: Reset Cmd Active - Closes when the drive receives areset command from terminals or serial comms.12: Timer Output - Output for independent timer, controlledby b4-01 and b4-02.Used in conjunction with a multifunction digital input.17: Trq. Det 1 N.C. - Opens when the output currentexceeds the value set in parameterL6-02 for more time than is set in parameter L6-03.1A: Reverse Dir - Closes when the drive is running in thereverse direction.1E: Restart Enabled - Closes when the drive is performingan automatic restart.Automatic restart is configured by parameter L5-01.1F: Overload (OL1) - Closes before a motor overloadoccurs. (90% of OL1 time)20: OH Prealarm - Closes when the Drive’s

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0

0AH

heatsinktemperature exceeds the settingof parameter L8-02.38: Drive Enable - Closes when the drive enable input isactive.39: Waiting to Run Closes during the time after a runcommand is issued, but the Drive is not running due tothe time set in parameter b1-10.3A: OH Freq Reduce3B: Run Src Com/Opt3D: Cooling Fan Err = Closed during internal cooling fanfailure

"H3-02"

"Term A1 Gain"

"H3-03"

"Term A1 Bias"

"H3-08"

"Term A2 Signal"

"H3-09"

"Terminal A2 Sel"

"H3-10"

"Terminal A2 Gain"

Sets the speed command when 10V is input, as apercentage of the maximum output frequency (E104). Sets the speed command when 0V is input, as a percentage of the maximum output frequency (E104). Selects the signal level of terminal A2. 0: 0 - 10VDC (switch S1-2 must be in the off position) 2: 4 - 20 mA (switch S1-2 must be in the on position) Selects what effect the Aux terminal (A2) has on the drive. 0: Frequency Bias - 0 - 100% bias 2: Aux Reference B: PI Feedback D: Frequency Bias 2 - 0 - 100% bias E: Motor Temperature - See parameters L1-03 & L104 16: PI Differential 1F: Not Used Sets the level of the A2 function corresponding to a 10V input (in%).

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100.00%

0.0 to1000.0

0.00%

–100.0 to +100.0

2

0 or 2

11

0 to 1F

100.00%

0.0 to 1000.0

"H3-11"

"Terminal A2 Bias"

"H3-12"

"Filter Avg Time"

"TA1/A2 Select"

"H3-13"

Sets the level of the A2 function corresponding to a 0V input (in%).

0.00%

–100.0 to +100.0

Used to “smooth” out erratic or noisy analog input signals.

0.30 sec

0.00 to 2.00

Determines which terminal will be the main reference source. 0: Main Fref TA1 - Terminal TA1 is the main speed command and Terminal TA2 is the Aux speed command. 1: Main Fref TA2 - Terminal TA2 is the main speed command and Terminal TA1 is the Aux speed command. Only effective when H3-09 is set to 2 “Aux Reference.”

0

0 or 1

2

1 to 53

"H4-01"

"Terminal FM Sel"

Selects which monitor will be output on terminals FMand AC.1: Frequency Ref (100% = max. output frequency)2: Output Freq (100% = max. output frequency)3: Output Current (100% = drive rated current)6: Output Voltage (100% = 230V or 100% = 460V)7: DC Bus Voltage (100% = 400V or 100% = 800V)8: Output kWatts (100% = drive rated power)15: Term A1 Level16: Term A2 Level18: Mot SEC Current (100% = Motor rated secondarycurrent)20: SFS Output (100% = max. output frequency)24: PI Feedback31: Not Used36: PI Input37: PI Output (100% = max. output frequency)38: PI Setpoint51: Auto Mode Fref (100% = max. output frequency)52: Hand Mode Fref (100% = max. output frequency)53: PI Feedback 2NOTE: 100% = 10V DC output * FM gain setting(H4-02).

"H4-02"

"Terminal FM Gain"

Sets terminal FM output voltage (in percent of 10V) when selected monitor is at 100% output.

100.00%

0.0 to 1000.0

"H4-03"

"Terminal FM Bias"

Sets terminal FM output voltage (in percent of 10V) when selected monitor is at 0% output.

0.00%

–110.0 to 110.0

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"H4-04"

"Terminal AM Sel"

Selects which monitor will be output on terminals AM and AC. 1: Frequency Ref (100% = max. output frequency) 2: Output Freq (100% = max. output frequency) 3: Output Current (100% = drive rated current) 6: Output Voltage (100% = 230V or 100% = 460V) 7: DC Bus Voltage (100% = 400V or 100% = 800V) 8: Output kWatts (100% = drive rated power) 15: Term A1 Level 16: Term A2 Level 18: Mot SEC Current (100% = Motor rated secondary current) 20: SFS Output (100% = max. output frequency) 24: PI Feedback 31: Not Used 36: PI Input 37: PI Output (100% = max. output frequency) 38: PI Setpoint 51: Auto Mode Fref (100% = max. output frequency) 52: Hand Mode Fref (100% = max. output frequency) 53: PI Feedback 2 NOTE: 100% = 10V DC output * AM gain setting (H4-05).

"H4-05"

"Terminal AM Gain"

"H4-06" "H4-07"

3

1 to 53

Sets terminal AM output voltage (in percent of 10V)when selected monitor is at 100% output.

50.00%

0.0 to1000.0

"Terminal AM Bias"

Sets terminal AM output voltage (in percent of 10V) when selected monitor is at 0% output.

0.00%

–110.0 to 110.0

"AO Level Sel"

0: 0 - 10 VDC 2: 4-20 mA*

0

0 or 2

"H4-08"

"AO Level Sel 2"

0: 0 - 10 VDC 2: 4-20 mA* * An analog output of 4 - 20 mA can not be used with the standard terminal board. Therefore an optional terminal board (with shunt connector CN15) is needed.

0

0 or 2

"H5-01"

"Serial Comm Adr"

Selects drive station node number (address) for terminals R+, R-, S+, S-.* An address of “0” disables serial com.

1

0 to FF

Selects the baud rate for terminals R+, R-, S+ and S-.* 0: 1200 Baud 1: 2400 Baud 2: 4800 Baud (APOGEE FLN) 3: 9600 Baud (Metasys N2) 4: 19200 Baud

3

0 to 4

"H5-02"

"Serial Baud Rate"

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"Serial Com Sel"

Selects the communication parity for terminals R+, R-, S+ and S-.* 0: No Parity 1: Even Parity 2: Odd Parity

0

0 to 2

"Serial Fault Sel"

Selects the stopping method when a communication error is detected. 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only

1

0 to 3

"H5-05"

"Serial Flt DTCT"

Enables or disables the communications timeoutdetection function.0: Disabled - A communications loss will NOT cause acommunications fault.1: Enabled - If communications are lost for more thanthe time specified in parameter H5-09,a communications fault will occur.

1

0 or 1

"H5-06"

"Transmit Wait Time"

5 ms

5 to 65

"H5-07"

"RTS Control Sel"

Enables or disables “request to send” (RTS) control: 0: Disabled (RTS is always on) 1: Enabled (RTS turns on only when sending)

1

0 or 1

Determines how long communications must be lost before a fault is annunciated. Works in conjunction with parameters H5-05 and H5-04.

8.0 sec

0 to 10.0 (H5-08=0) 0 to 10.0

1

0 to 1

8.0 min

0.1 to 20.0

3

0 to 3

"H5-03"

"H5-04"

"H5-09"

"L1-01"

"Communication Error Detection Time"

"Mol Fault Select"

"L1-02"

"Mol Time Const"

"L1-03"

"Mtr OH Alarm Sel"

Sets the time from when the drive receives data to when the drive sends data.

Enables or disables the motor thermal overload protection. 0: Disabled 1: Std Fan Cooled (Enabled) 2: Std Blower Cooled 3: Vector Motor Determines how much time will elapse prior to a motor overload fault (OL1), when motor amps exceed the value set in parameter E2-01 by 10%. Actual (OL1) trip time will vary depending on severity of overload. Operation selection when the motor temperature analog input (H3-09=E) exceeds the OH3 alarm level (1.17V) 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop

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3: Alarm Only

"L1-04"

"Mtr OH Fault Sel"

"L1-05"

"Mtr Temp Filter"

"L2-01"

"PWRL Selection"

"L2-02"

"PWRL Ridethru Time"

"L2-03"

"PWRL Baseblock T"

"L2-04"

"PWRL V/F Ramp T"

"L2-05"

"PUV Det Level"

Stopping method when the motor temperature analoginput (H3-09=E) exceeds the OH4 level (2.34V).0: Ramp to Stop1: Coast to Stop2: FastStop Delay Time applied to motor temperature analog input (H3-09=E) for filtering purposes. Enables and disables the momentary power loss function. 0: Disabled - Drive trips on (UV1) fault when power is lost. 1: PwrL Ride Thru t - Drive will restart if power returns within the time set in L2-02.* 2: CPU Power Active - Drive will restart if power returns prior to internal power supply shut down.* * In order for a restart to occur, the run command must be maintained throughout the ride thru period. Determines the power loss ride-thru time. This value is dependent on the capacity of the drive. Only effective when L2-01 = 1. Used to allow the residual motor voltage to decay before the drive output turns back on. After a power loss, if L2-03 is greater than L2-02, operation resumes after the time set in L2-03. The time it takes the output voltage to return to the preset V/f pattern after speed search (current detection mode) is complete. Sets the drive's DC Bus undervoltage trip level. If this is set lower than the factory setting, additional AC input reactance or DC bus reactance may be necessary.

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1

0 to 2

0.20 sec

0.00 to 10.00

2

0 to 2

kVA Dep.

0.0 to 25.5sec

kVA Dep.

0.1 to 5.0sec

kVA Dep.

0.0 to 5.0sec

Volt Dep.

Voltage Class Dependent

"L3-01"

"StallP Accel Sel"

0: Disabled (Motor accelerates at active acceleration, C1-01 or C1-03. The motor may stall if load is too heavy or accel time is too short). 1: General Purpose (When output current exceeds L302 level, acceleration stops. It starts to accelerate at current value recovery). 2: Intelligent (The active acceleration rate, C1-01 or C1-02, is ignored. Acceleration is completed in the shortest amount of time w/o exceeding the current value set in L3-02).

"L3-02"

"StallP Accel Lvl"

This function is enabled when L3-01 is “1” or “2”.Drive rated current is 100%. Decrease the set value ifstalling occurs at factory setting.

"L3-04"

"StallP Decel Sel"

"L3-05"

"StallP Run Sel"

"L3-06"

"StallP Run Lvl"

0: Disabled (The drive decelerates at the active deceleration rate, C1-02 or C1-04. If the load is too large or the deceleration time is too short, an OV fault may occur). 1: General Purpose (The drive decelerates at the active deceleration rate, C1-02 or C1-04, but if the main circuit DC bus voltage reaches the stall prevention level the output frequency will clamp. Deceleration will continue once the DC bus level drops below the stall prevention level). 2: Intelligent (The active deceleration rate is ignored and the drive decelerates as fast as possible w/o hitting OV fault level). 0: Disabled (Drive runs a set frequency). A heavy load may cause the drive to trip on an OC fault. 1: Decel Time 1 (In order to avoid stalling during heavy loading, the drive will start to decelerate at Decel time 1 (C1-02) if the output current exceeds the level set by L3-06. Once the current level drops below the L3-06 level the drive will accelerate back to its set frequency at the active acceleration rate). 2: Decel Time 2 (Same as setting 1 except the drive decelerates at Decel Time 2 (C1-04). For 6Hz or less frequency, stall prevention function during run is disabled regardless of L3-05 set. This function is enabled when L3-05 is “1” or “2”. Drive rated current is set as 100%. Normally, changing the setting is not required. Decrease the set value if stalling occurs at factory setting.

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1

0 to 2

120%

0 to 200

0

0 to 3

1

0 to 2

120%

30 to 200

"L4-01"

"Spd Agree Level"

0.00 Hz

0.0 to 200.0

2.0 Hz

0.0 to 20.0

"Ref Loss Sel"

Determines how the drive will react when the frequency reference is lost. 0: Stop (Disabled) - Drive will not run at the frequency reference 1: Enabled @ % of PrevRef - Drive will run at a percentage (L4-06) of the frequency reference level at the time frequency reference was lost.

1

0 or 1

"L4-06"

"FRef at Loss"

If Frequency Reference loss function is enabled (L4-05=1) and Frequency Reference is lost, then the drive will run at reduced frequency reference determined by L4-06. New Fref =Fref at time of loss x L406.

80.00%

0 to 100.0%

"L5-01"

"Num of Restarts"

Determines the number of times the drive will perform an automatic restart.

0

0 to 10

1

0 or 1

180.0 sec

0.5 to 600.0

L4-01 and L4-02 are used in conjunction with themulti-function outputs, (H2-01and H2-02) as a setpointand hysteresis for a contact closure. "L4-02"

"L4-05"

"Spd Agree Width"

"L5-02"

"Restart Sel"

Determines if the fault contact activates during an automatic restart attempt. 0: No Flt Relay - fault contact will not activate during an automatic restart. 1: Flt Relay Active - fault contact will activate during an automatic restart.

"L5-03"

"Fault Retry Continuous Time"

If the restart fails (or is not attempted due to acontinuing fault condition, e.g. an OV fault) the Drivewaits L5-03 seconds before attempting another restart.

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"L6-01"

"Torq Det 1 Sel"

Determines the drive's response to an overtorque / undertorque condition. Overtorque and Undertorque are determined by the settings in parameters L6-02 and L6-03. 0: Disabled 1: OL@SpdAgree - Alm (Overtorque Detection only active during Speed Agree and Operation continues after detection). 2: OL At RUN - Alm (Overtorque Detection is always active and operation continues after detection) 3: OL@SpdAgree - Flt (Overtorque Detection only active during Speed Agree and drive output will shut down on an OL3 fault). 4: OL At RUN - Flt (Overtorque Detection is always active and drive output will shut down on an OL3 fault.) 5: LL@SpdAgree - Alm (Undertorque Detection is only active during Speed Agree and operation continues after detection). 6: LL at RUN - Alm (Undertorque Detection is always active and operation continues after detection) 7: LL @ SpdAgree - Flt (Undertorque Detection only active during Speed Agree and drive output will shut down on an OL3 fault). 8: LL At RUN - Flt (Undertorque Detection is always active and drive output will shut down on an OL3 fault).

"L6-02"

"Torq Det 1 Lvl"

Sets the overtorque/undertorque detection level as a percentage of Drive rated current.

15%

0 to 300

"L6-03"

"Torq Det 1 Time"

Sets the length of time an overtorque / undertorque condition must exist before being recognized by the drive. OL3 is then displayed.

10.0 sec

0.0 to 10.0

"L8-01"

"DB Resistor Prot"

0

0 or 1

"L8-02"

"OH Pre-Alarm Lvl"

When the cooling fin temperature exceeds the value set in this parameter, an overheat pre-alarm (OH) will occur.

95C

50 to 130

"OH Pre-Alarm Sel"

Drive Operation upon OH Pre Alarm Detection.0: Ramp to Stop (Decel Time C1-02).1: Coast to Stop2: Fast-Stop (Decel Time = C1-09).3: Alarm Only*0 to 2 is recognized as fault detection, and 3 isrecognized as alarm. (For the fault detection, the faultcontact operates.)4: OH Alarm & Reduce (Continue operation and reduceoutput frequency by L8-19).

4

0 to 4

"L8-03"

0: Not Provided 1: Provided

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0

0 to 8

"L8-06"

"Ph Loss In Lvl"

Monitors the DC Bus current ripple and activates when one of the input phases is lost (PF).

"L8-07"

"Phase Loss Output Select"

"L8-08"

"L8-09"

kVA Dep.

0.0 to 25.0

Selects if the output phase loss detection is enabled. 0: Disabled 1: Enabled

0

0~1

"Phase Loss Output Level"

Sets the output phase loss detection level in terms of drive rated current

0

0 ~ 200%

"Ground Fault Sel"

Enables and disables drive output ground fault detection. 0: Disabled 1: Enabled

1

0 or 1

"Fan Control Sel"

Controls the Heatsink Cooling Fan Operation. 0: Fan On-Run Mode (Fan will operate only when drive is running and for L8-11 seconds after RUN is removed). 1: Fan Always On (Cooling fan operates whenever drive is powered up).

0

0 or 1

"L8-11"

"Fan Off Time"

When L8-10=0 this parameter sets a delay time for Cooling Fan de-energization after the run command is removed.

10 sec

0 to 300

"L8-12"

"Ambient Temp Set"

When the drive is installed in an ambient temperatureexceeding its rating, drive overload (OL2) protectionlevel is reduced.

45C

45 to 60°C

"L8-15"

"OL Chara@LSPD"

This parameter assists in protecting the output transistor junctions from overheating when output current is high and output frequency is low. 0: Disabled 1: Enabled (L8-18 is active)

1

0 or 1

"L8-18"

"Software CLA Selection"

Enables and disables software Current Limit “A” (CLA) 0: Disabled 1: Enabled

1

0 or 1

"L8-19"

"OH Freq Reference Reduction Level"

Sets the amount of frequency reference reduction when an Overheat Pre-alarm (OH) is detected.

20.00%

0.0 to 100.0

"Hunt Prev Select"

0: Disabled (Hunting prevention function disabled). 1: Enabled (Hunting prevention function enabled). If the motor vibrates while lightly loaded, hunting prevention may reduce the vibration. There is a loss of responsiveness if hunting prevention is enabled.

0

0 or 1

"L8-10"

"N1-01"

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"N1-02"

"Hunt Prev Gain"

"N3-01"

"HSB Decel Width"

"N3-02"

"HSB Current Ref"

"N3-03"

"HSB Dwell Time @ Stop"

"N3-04"

"HSB OL Time"

"O101"

"User Monitor Sel"

"O102"

"Power-On Monitor"

Gain setting for the Hunting Prevention Function. If the motor vibrates while lightly loaded and n101=1, increase the gain by 0.1 until vibration ceases. If the motor stalls while n1-01=1 decrease the gain by 0.1 until the stalling ceases. Sets how aggressively the drive decreases the output frequency as it stops the motor. If overvoltage (OV) faults occur during HSB, this parameter may need to be increased. Sets the maximum current to be drawn during a HSB stop. Higher n3-02 settings will shorten motor stopping times but cause increased motor current, and therefore increased motor heating. Sets the amount of time the Drive will dwell at E109(Minimum Frequency). If this time is set too low, themachine inertia can cause the motor to rotate slightlyafter the HSB stop is complete and the Drive output isshut off. Sets the time required for a HSB Overload Fault to occur when the Drive output frequency does not change for some reason during a HSB stop. Normally this does not need to be adjusted. Selects which monitor will be displayed upon powerup when o1-02 = 4. Selects which monitor will be displayed upon power-up. 1: Frequency Ref 2: Output Freq 3: Output Current 4: User Monitor (set by o1-01)

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1

0.00 to 2.50

5%

1 to 20

150%

100 to 200

1.0 sec

0.0 to 10.0

40 sec

30 to 1200

6

6 to 53

1

1 to 4

"O103"

"Display Scaling"

0

0 to 39999

"O105"

"LCD Contrast"

3

0 to 5

0

0 or 1

2

1 to 53

3

1 to 53

"O106"

"User Monitor Selection Mode"

"O107"

"2nd Line User Monitor"

"O108"

"3rd Line User Monitor"

Selects the “U1” monitors displayed on the 4th and 5th lines of the digital operator display. 0: 3 Mon Sequential (Displays the next 2 sequential U1 monitors). 1: 3 Mon Selectable (Displays U1 monitors set by o1-07and o1-08). Sets the “U1” monitor always displayed on the 4th line of the digital operator display. Effective only when o1-06 = 1. Sets the “U1” monitor always displayed on the 5th line of the digital operator display. Effective only when o1-06 = 1.

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"O201"

"O202"

"O203"

"O204"

"O205"

Sets unit display for the frequency reference parameters and frequency related monitors when o1-03≥40. 0: WC:InchOfWater 1: PSI:lb/SqrInch 2: GPM:Gallons/Min 3: F:DegFahrenheit 4: CFM:Cubic ft/Min 5: CMH:Cubic M/Hr 6: LPH:Liters/Hr 7: LPS:Liters/Sec 8: Bar:Bar 9: Pa:Pascals 10: C:DegCelsius 11: Mtr:Meters

1

0 to 11

"Oper Stop Key"

Determines if the off key on the digital operator will stop the drive when drive is operating from external terminals or serial communications. 0: Disabled 1: Enabled

1

0 or 1

"User Defaults"

Allows storing of current parameter values as a UserInitialization Selection at parameter A1-03.0: No Change (No user parameter set active).1: Set Defaults (Saves current parameter settings as userinitialization. A1-03 now allows selecting foruser initialization.2: Clear All (Clears the currently saved userinitialization. A1-03 no longer allows selecting.

0

0 to 2

"Inverter Model #"

Sets the kVA of the drive. Enter the number based on drive Model #. Use the �������� portion of the CIMR-E7�������� Model Number. Reference Appendix B

kVA Dep.

0 to FF

"Operator M.O.P."

Determines if the Data/Enter key must be used to input a frequency reference from the digital operator. 0: Disabled - Data/Enter key must be pressed to enter a frequency reference. 1: Enabled - Data/Enter key is not required. The frequency reference is adjusted by the up and down arrow keys on the digital operator without having to press the data/enter key.

1

0 or 1

"Local / Remote Key"

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"O206"

"Oper Detection"

Determines if the drive will stop when the digital operator is removed. 0: Disabled - The drive will not stop when the digital operator is removed. 1: Enabled - The drive will fault (OPR) and coast to stop when the operator is removed.

"O207"

"Elapsed Time Set"

Sets the initial value of the elapsed operation timer.

0 hours

0 to 65535

"Elapsed Time Run"

Sets how time is accumulated for the elapsed timer (o2-07). 0: Power-On Time (Time accumulates whenever drive is powered) 1: Running Time (Time accumulates only when drive is running)

1

0 or 1

1

1

0 hours

0 to 65535

"Fl Trace Init"

Clears the fault memory contained in the U2 and U3 monitors. 0: Disabled (no effect) 1: Enabled - resets U2 and U3 monitors, and returns o2-12 to zero

0

0 or 1

"KWH Monitor Initialization"

Used to reset the kilowatt Hour monitor to zero 0: Disabled (no change) 1: Clear all - Resets U1-29 to zero and returns o2-14 to zero.

0

0 or 1

"O208"

"O209"

"Init Mode Sel"

"O210"

"Fan Opr Time"

"O212"

"O214"

Determines parameter values after a drive initialization(A1-03) is executed. This should always be set to “1”American Spec.1: American spec Parameter o2-09 should always be set to “1: AmericanSpec.” (Do not set.) This parameter does not normallyrequire adjustment. Possible damage to equipment orinjury may occur if this setting is changed from “1:American Spec.” o2-09 is a macro parameter that canchange the default values of terminal I/O and manyother parameters in the drive. Consult the Yaskawa factoryfor details.This parameter is not available in software version >1020.

Sets the initial value of the heatsink fan operation time.

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0

0 or 1

Enables or disables the “Hand” key on the digital operator. 0: Disabled 1: Enabled

0

0 or 1

"Copy"

This parameter controls the copying of parameters to and from the digital operator. 0: COPY SELECT (no function) 1: INV -> OP READ - All parameters are copied from the drive to the digital operator. 2: OP -> INV WRITE - All parameters are copied from the digital operator into the drive. 3: OPINV VERIFY - Parameter settings in the drive are compared to those in the digital operator. NOTE: When using the copy function, the drive model number and software number (U1-14) must match or an error will occur.

0

0 to 3

"O302"

"Read"

Enables and disables all digital operator copy functions. 0: Disabled - No digital operator copy functions are allowed 1: Enabled - Copying allowed

0

0 to 1

"P1-01"

"Underload Level"

Sets the level for underload detection as a percentage of motor rated current (E2-01). A setting of 0% disables the underload detection feature.

15%

0 ~ 200%

"P1-02"

"Underload Restart Count"

Sets the maximum number of restarts for Underload alarm.

0

0 ~ 20

"P1-03"

"Underload Detect Time"

Sets the amount of time the torque (or current) must be below the P1 01 level before an underload condition is detected.

12.0 sec

0.0 ~ 600.0 sec

"P1-04"

"Underload Restart Time"

Sets the time the drive waits after an underload condition is detected before restarting.

45.0 min

0.1 ~ 2000.0 min

"P1-05"

"Underload Restart Clear"

Sets the time the drive needs to run without detecting an underload condition before the restart counter is cleared.

60 min

1 ~ 4000 min

"P1-06"

"Underload Start Delay"

0 sec

0 ~ 1200 sec

"O215"

"O301"

"Hand Function Key Selection"

Sets the time (in seconds) that the underload protection features will be ignored when the drive starts from zero speed.

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"P1-07"

"P1-08"

"Underload @ D2-02"

Sets the underload protection limit to be used when the drive is running at the Frequency Reference Lower Limit. This value, along with the Underload Detection Level (P1-01) is used to form the Underload level for frequencies between the minimum and maximum frequencies. The value is a percentage of the Underload Detection Level (P101).

100%

0 ~ 100 %

"Overload @ D2-02"

Sets the overload protection limit to be used when the drive is running at the Frequency Reference Lower Limit. This value, along with the Motor Rated Current (E2-01) is used to form the Overload level for frequencies between the minimum and maximum frequencies. The value is a percentage of motor rated current (E2-01). When set to 0, this overload protection method is disabled. When set to a nonzero value, the drive uses the overload protection method described below.

0%

0 ~ 110 %

0 sec

0.0 ~ 600.0 sec

0 sec

0 ~ 1200 sec

Sets the amount of time that the current must be above overload level (based upon P1-08 and E2-01) before an overload condition is detected. This value is only used when the Min Frequency Overload Level is non-zero. Sets the time (in seconds) that the overload protection features will be ignored when the drive starts from zero speed. In addition to disabling the P1-08, P1-09 Overload Detection , the standard Overload OL1 function will be held at its current value during this time and will be allowed to decrease but not increase.

"P1-09"

"Overload Detection Time"

"P1-10"

"Overload Start Delay"

"P2-01"

"Term A1 High Limit"

Sets the upper limit for terminal A1 range detection. Value is set based on the full scale analog input level, prior to the gain and bias adjustments. A setting of 0% will disable this fault.

125%

0 ~ 100%

"P2-02"

"Term A1 Low Limit"

Sets the lower limit for terminal A1 range detection. Value is set based on the full scale analog input level, prior to the gain and bias adjustments. A setting of 0% will disable this fault.

0%

0 ~ 100%

"P2-03"

"Term A1 Limit Delay"

Sets the time for which terminal A1 must be out of range before a “A1 HI” or “A1 LO” fault will occur.

0.0 min

0 ~ 200.0 min

"P2-04"

"Term A2 High Limit"

Sets the upper limit for terminal A2 range detection. Value is set based on the full scale analog input level, prior to the gain and bias adjustments. A setting of 0% will disable this fault.

125%

0 ~ 100%

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"P2-05"

"Term A2 Low Limit"

Sets the lower limit for terminal A2 range detection. Value is set based on the full scale analog input level, prior to the gain and bias adjustments. A setting of -30% will disable this fault.

-30%

-30 ~ 100%

"P2-06"

"Term A2 Limit Delay"

Sets the time for which terminal A2 must be out of range before a “A2 HI” or “A2 LO” fault will occur

0.0 min

0 ~ 200.0 min

Controlled using the HMI in the Frequency Setup screen (Voltage Bias). This bias voltage is calcutated from Max voltage. i.e. When the Bias is set to 100, and the max frequency is set to 60 Hz, min frequency is set to 30 Hz at 480 VAC. The drive will output 290 VAC at 45 Hz (half Speed) instead of 240 VAC. This does not mean that the max voltage is now 580 VAC on the output. The Maximum ouput can be Less than or Equal to the input Voltage.

0V

-50 to 100

"Wait Between Restarts"

Sets the time the drive waits after a fault occurs before attempting an automatic restart. When set to 0, the drive automatic restart function operates as in standard software. (Note: if this is changed during a fault restart, the new restart time won’t take effect until the next fault.)

45.0 min

0.0 ~ 2000.0 min

"P3-02"

"Restart Clear Time"

Sets the time the drive needs to run without detecting any faults before the restart counter is cleared. (Note: if this is changed during a fault restart, the new restart clear time won’t take effect until the next fault.)

60 min

0 ~ 4000 min

"P3-03"

"Restart Fault Mask 1"

This parameter allows control over which faults the drive can perform an automatic fault restart into. Setting a bit to 1 enables restart for that particular fault. Setting a bit to 0 disables restart for that fault.

770

0000 ~ FFFFH

"P2-07"

"P2-08"

"P3-01"

Base Voltage Bias

Max Voltage Bias

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Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Fault PUF UV1*2 Not used Not used Not used GF OC OV OH OH1 OL1 OL2 OL3 Not used Not used Not used

This parameter allows control over which faults the drive can perform an automatic fault restart into. Setting a bit to 1 enables restart for that particular fault. Setting a bit to 0 disables restart for that fault.

"P3-04"

"Restart Fault Mask 2"

"P3-05"

"Restart Fault Mask 3"

Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Fault EF3 EF4 EF5 EF6 EF7 Not used Not used Not used Not used OVL PF LF Not used Not used Not used Not used

This parameter allows control over which faults the drive can perform an automatic fault restart into. Setting a bit to 1 enables restart for that particular fault. Setting a bit to 0 disables restart for that fault.

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0

0000 ~ FFFFH

0

0000 ~ FFFFH

Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Fault Not used Not used Not used Not used Not used Not used Not used FBLFAL UL3FAL Not used Not used Not used A1-HI A1-LO A2-HI A2-LO

"P3-06"

"Fault Restart Inhibit"

This parameter will only inhibit restarts when P3-01 > 0.0 min.0: Restarts Enabled - Faults enabled in P3-03 ~ P3-05 and the underload alarm can be restarted.1: No Restarts – No faults are restarted, Underload will fault and not restart.

"T1-02"

"Mtr Rated Power"

Sets the motor rated power in kW. NOTE: T1-02 should be left at the Drive default (the last 3 digits of the Drive model number).

kVA Dep.

0.00 to 650.00

"T1-04"

"Rated Current"

Sets the motor rated current. (Used only during an auto-tune).

kVA Dep.

kVA Dependent

Frequency reference (speed command) monitor when in auto mode, frequency reference (speed command) setting location when in hand mode. Units changeable via o1-03.

N/A

N/A

Output frequency (speed) monitor. Units changeable via o1-03.

N/A

N/A

Output current monitor

N/A

N/A

Motor speedmonitor

N/A

N/A

Displays Drive output voltage

N/A

N/A

Displays DC Bus Voltage

N/A

N/A

Displays Drive output power

N/A

N/A

"U1-01"

"Frequency Ref"

"U1-02"

"Output Freq"

"U1-03" "U1-05" "U1-06" "U1-07" "U1-08"

"Output Current" "Motor Speed" "Output Voltage" "DC Bus Voltage" "Output KWatts"

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0

0~1

"U1-09"

"Torque Reference"

"U1-10"

Displays torque reference

N/A

N/A

"Input Term Sts"

N/A

N/A

"U1-11"

"Output Term Sts"

N/A

N/A

"U1-12"

"Int Ctl Stas 1 (Inverter Status)"

N/A

N/A

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"U1-13"

"Elapsed Time"

"U1-14"

"Flash ID"

Displays total operating or power-on time of the Drive. Displays Drive's software number.

"U1-15"

"Term A1 Level"

"U1-16"

N/A

N/A

N/A

N/A

Displays the input voltage on Terminal A1, as a percentage of 10VDC.

N/A

N/A

"Term A2 Level"

Displays the input current (or voltage) on Terminal A2, as a percentage of 20mA (or 10 V DC).

N/A

N/A

"U1-18"

"Mot Sec Current"

Displays the amount of current being used by the motor to produce torque (Iq).

N/A

N/A

"U1-20"

"SFS Output"

Displays the frequency reference (speed command) after the accel and decel ramps.

N/A

N/A

"U1-24"

"PI Feedback"

N/A

N/A

"U1-28"

"CPU ID"

N/A

N/A

"U1-29"

"KWH Monitor"

Displays the accumulated kWh.

N/A

N/A

"U1-30"

"MWH Monitor" "OPE Detected"

Displays the accumulated MWh. Displays the parameter number causing an “OPE” fault.

N/A

N/A

N/A

N/A

"U1-36"

"PI Input"

Displays the “error” in the PI regulator. (U1-36 = PI Setpoint - PI Feedback)

N/A

N/A

"U1-37"

"PI Output"

Displays the output of the PI as a percentage of maximum frequency (E1-04).

N/A

N/A

"U1-38"

"PI Setpoint"

Displays the setpoint of the PI regulator (U1-38 = PI reference + PI bias)

N/A

N/A

"U1-39"

"Memobus Error code"

N/A

N/A

"U1-40"

"Fan Opr Time"

Displays total operating time of the heatsink cooling fan.

N/A

N/A

"U1-41"

"Heatsink Temperature"

Displays heatsink temperature in Deg. C

N/A

N/A

"U1-51"

"Frequency Ref when Auto is Selected"

Displays the frequency reference (speed command) when in auto mode.

N/A

N/A

"U1-34"

Displays the feedback signal when PI control is used. Displays control board hardware revision.

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"U1-52"

"Frequency Ref when Hand is Selected"

Displays the frequency reference (speed command) when in hand mode, or displays Terminal A2 when differential mode is selected.

N/A

N/A

"U1-53"

"PI Feedback 2 Value"

Displays PI feedback 2 value.

N/A

N/A

While the drive is in a fault condition, U1-90 displays the time remaining until a restart will occur*3. It will display 0 in situations when the drive will not perform a restart. U1-90 will also show the time remaining during an Underload restart.

N/A

N/A

"U1-90"

"Time to Restart"

"U2-01"

"Current Fault"

Current Fault

N/A

N/A

"U2-02"

"Last Fault"

Previous Fault

N/A

N/A

"U2-03"

"Frequency Ref at Fault"

Frequency Reference at Most Recent Fault

N/A

N/A

"U2-04"

"Output Freq at Fault"

Output Frequency at Most Recent Fault

N/A

N/A

"U2-05"

"Output Current at Fault"

Output Current at Most Recent Fault

N/A

N/A

"U2-07"

"Output Voltage at Fault"

Output Voltage at Most Recent Fault

N/A

N/A

"U2-08"

"DC Bus Voltage at Fault"

DC Bus Voltage at Most Recent Fault

N/A

N/A

"U2-09"

"Output KWatts at Fault"

Output Power at Most Recent Fault

N/A

N/A

"U2-11"

"Input Term STS at Fault"

Input Terminal Status at Most Recent Fault. The format is the same as for U1-10.

N/A

N/A

"U2-12"

"Output Term STS at Fault"

Output Terminal Status at Most Recent Fault. The format is the same as for U1-11.

N/A

N/A

"U2-13"

"Inverter Status at Fault"

Drive Operation Status at Most Recent Fault. The format is the same as for U1-12.

N/A

N/A

"U2-14"

"Elapsed Time at Fault"

Cumulative Operation Time at Most Recent Fault

N/A

N/A

Most Recent Fault

N/A

N/A

2nd Most Recent Fault

N/A

N/A

3rd Most Recent Fault

N/A

N/A

4th Most Recent Fault

N/A

N/A

Cumulative Operation Time at Most Recent Fault

N/A

N/A

N/A

N/A

N/A

N/A

"U3-01" "U3-02" "U3-03" "U3-04" "U3-05" "U3-06" "U3-07"

"Last Fault" "Fault Message 2" "Fault Message 3" "Fault Message 4" "Elapsed Time 1" "Elapsed Time 2" "Elapsed Time

Cumulative Operation Time at 2nd Most Recent Fault Cumulative Operation Time at 3rd Most Recent Fault

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3" "U3-08" "U3-09" "U3-10" "U3-11" "U3-12" "U3-13" "U3-14" "U3-15" "U3-16" "U3-17" "U3-18" "U3-19" "U3-20"

"Elapsed Time 4" "Fault Message 5" "Fault Message 6" "Fault Message 7" "Fault Message 8" "Fault Message 9" "Fault Message 10" "Elapsed Time 5" "Elapsed Time 6" "Elapsed Time 7" "Elapsed Time 8" "Elapsed Time 9" "Elapsed Time 10"

Cumulative Operation Time at 4th Most Recent Fault

N/A

N/A

5th Most Recent Fault

N/A

N/A

6th Most Recent Fault

N/A

N/A

7th Most Recent Fault

N/A

N/A

8th Most Recent Fault

N/A

N/A

9th Most Recent Fault

N/A

N/A

10th Most Recent Fault

N/A

N/A

Cumulative Operation Time at 5th Most Recent Fault

N/A

N/A

Cumulative Operation Time at 6th Most Recent Fault

N/A

N/A

Cumulative Operation Time at 7th Most Recent Fault

N/A

N/A

Cumulative Operation Time at 8th Most Recent Fault

N/A

N/A

Cumulative Operation Time at 9th Most Recent Fault

N/A

N/A

Cumulative Operation Time at 10th Most Recent Fault

N/A

N/A

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Tools Recommended for Maintenance and Repair Description 10mm Nut Driver Extension 1/4" drive to 3/8" x 12" 10mm Socket 3/8" drive Extension 1/4" drive to 3/8" x 2" 19mm Socket 3/8" drive 24mm Socket 1/2" drive 17mm Socket 3/8" drive 1/2" Hex Socket 1/2" drive 5/16" Allen wrench socket 14mm socket 3/8" drive 1/2" drive ratchet 3/8" drive ratchet 13MM socket Needle nose pliers 6" Wire Strippers Side cutters 5/16" Slotted Screwdriver 3/16 Allen Socket 3/8" drive 12' Tape measure 3/8" drive torque wrench 19mm Open/Box wrench 3/16" Slotted Screwdriver 1/8" Slotted Screwdriver 24MM Open/Box wrench Cable cutters ratcheting 1/2" Drive torque wrench 3/8" drive 6" extension 1/2" drive 5" extension Cordless Driver 4" Adjustable Wrench 6" Adjustable Wrench Heat Gun #3 Phillips 1/4" Drive Bit #2 Phillips 1/4" Drive Bit #3 Phillips Screwdriver Fluke-87V Multi Meter Precision Screwdriver #2 Phillips 10" Shank #2 Phillips Screwdriver #2 Phillips Screwdriver STUBBY 1/4" Slotted Screwdriver AMP Pro Crimping Tool 59824-1

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Qty 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

6 CE Conformity for drives purchased with CE Option CE Marked Vector® VII Drive’s are intended for installation in electrical systems or machinery in the European Union This product conforms to the following product standards of the following directives: • Machine Directive 2006/42/EC • Low Voltage Directive 2006/95/EC • Low Voltage Directive 72/23/EC • EMC Directive 2004/108/EC

6.1 Emergency Stop Function The Emergency Stop (E-Stop) push button is located on the front of the enclosure door and is bright red for easy identification.

To use the E-Stop push button to stop the drive, • Press the button in with your finger or hand.

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Once the E-Stop push button has been depressed, the Run status Screen will show External Fault 2 stopping the drive.

To reset the E-Stop push button and allow the drive to operate: • Pull the E-Stop button out and away from the drive until it stops

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• • •

Open the Operator Control Panel window Press the red Stop button on the operator Control Panel to clear the fault When ready to start the drive and all conditions are safe, press the green Start button on the Operator Control Panel.

Warning: When setting factory defaults in this drive, the user must verify the following for safe operation. From the Run Status screen: • Select Menu • Select Log In • Enter 3333 for Password • Select OK • Select Misc Setup • Select External Fault 2 • Select N.C. • Select OK This procedure must be completed for the Emergency Stop Feature to function.

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CORPORATE OFFICE & MANUFACTURING 5500 S.E. 59th St (73135) P.O. Box 15070 (73155) Oklahoma City, Oklahoma, USA Tel 405-670-1431 Toll free 800-723-3771 Fax 405-670-5463

WORLDWIDE SALES & OPERATIONS 19416 Park Row, Suite 100 Houston, Texas 77084 USA Tel 281-492-5100 Fax 281-492-8107

U.S. SALES & SERVICE Hobbs, New Mexico GULF COAST Tel: 505-392-7999 Houston, Texas Fax: 505-392-8190 Tel: 281-492-5100 Andrews, Texas Fax: 281-492-8107 Tel: 432-523-9701 Laurel, Mississippi Fax: 432-523-9700 Tel: 601-649-2030 Midland, Texas * Toll free: 800-488-9260 Fax: 601-649-8819 Tel: 432-699-7401 Toll free: 800-749-7402 Seguin, Texas Fax: 432-699-4159 Tel: 803-351-0046 Snyder, Texas Fax: 803-379-0446 Tel: 325-573-9325 MID CONTINENT Fax: 325-573-1616 Oklahoma, City, Oklahoma* ROCKY MOUNTAIN / PACIFIC Tel: 405-671-1431 Denver, Colorado Toll free: 800-723-3771 Fax: 405-673-5463 Tel: 303-350-2111 Toll free: 800-535-0310 Purcell, Oklahoma Fax: 303-350-2112 Tel: 405-527-1566 Baker, Montana Toll free: 800-256-5058 Fax: 405-527-7161 Toll free: 800-535-0306 Fax: 307-234-4497 PERMIAN BASIN Casper, Wyoming * Artesia, New Mexico Tel: 307-234-4495 Tel: 505-746-4614 Toll free: 800-535-0306 Fax: 505-746-4519 Fax: 307-234-4497

*Manufacturing Facility in addition to Sales & Service.

OUTSIDE U.S. SALES & SERVICE CANADA Brooks, Alberta Tel: 403-501-5822 Fax: 403-501-5823 Calgary, Alberta Tel: 403-263-7166 Fax: 403-263-7211 Leduc, Alberta * Tel: 780-955-2165 Toll free: 888-586-8909 Fax: 780-955-9487 ASIA / PACIFIC Tanggu, China Tel: +86-22-6691-4650 Jakarta, Indonesia Tel: +62-21-8370-2455 Fax: +62-21-831-2456 Singapore Tel: +65-6396-3626 Fax: +65-6396-5362 Bangkok, Thailand Tel: +66-2722-2389 Fax: +66-2722-0775 RUSSIA / CIS Moscow, Russia Tel: +7-495-937-6641 Fax: +7-495-937-6642 Nizhnevartovsk, Russia * Tel: +7-3466-416-195 Fax: +7-3466-416-295 EUROPE / AFRICA Chad, Africa Tel: +235-626-3279 Fax: +235-41723 Libya, North Africa Tel: +218-21-582-218-21-4842093

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Tunisia, Africa Tel: +216-7169-2281 Fax: +216-7169-2281 Aberdeen, Scotland Tel: +44-1224-85-1000 Fax: +44-1224-85-1474 LATIN AMERICA Buenos Aires, Argentina Tel: +54-4812-2329 Fax: +54-4812-2073 Chubut, Argentina * Tel: +54-297-446-8254 Fax: +54-297-446-8377 Bogota, Colombia Tel: +57-1-621-2425 Fax: +57-1-621-2264 Quito, Ecuador Tel: 593-2-2428-211 Fax: 593-2-2428-213 El Tigre, Venezuela Tel: +58-283-241-7151 Fax: +58-283-241-8613 Maracaibo, Venezuela * Tel: +58-261-200-9200 Fax: +58-261-7-361993 MIDDLE EAST Al Shark, Kuwait Tel: 965-398-3639-2810 Fax: 965-398-3639-2811 Shati Al Qurum, Oman Tel: 968-605501 Fax: 968-605784 Dubai, UAE * Tel: +971-4-883-7595 Fax: +971-4-883-7579