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SPO COMPACT FLANGE
DESIGNER’S MANUAL
Vector International Doc. No. A-10601, Rev. 3
Vector International AS C.O.Lundsgt. 24 NO-3043 DRAMMEN, NORWAY P.O. Box 2176, NO-3003 DRAMMEN, NORWAY. Tel:+47 32 20 93 00 Fax: +47 32 81 04 64 Email:
[email protected] www.vectorint.com Registered in Norway, NO959499934
Contents
SECTION 1:
GENERAL DESCRIPTION OF THE SPO COMPACT FLANGE
SECTION 2:
INSTALLATION AND ASSEMBLY PROCEDURE
SECTION 3:
FLANGE DIMENSIONS
SECTION 4:
SEAL RING / GROOVE DIMENSIONS
SECTION 5:
WEIGHTS EACH FLANGE
SECTION 6:
LENGTH OF STUDBOLTS
SECTION 7:
BOLT WEIGHTS
SECTION 8:
ASSEMBLY WEIGHTS
SECTION 9:
COMPARISON
SECTION 10:
PRESSURE - TEMPERATURE RATINGS
Vector International AS C.O.Lundsgt. 24 NO-3043 DRAMMEN, NORWAY P.O. Box 2176, NO-3003 DRAMMEN, NORWAY. Tel:+47 32 20 93 00 Fax: +47 32 81 04 64 Email:
[email protected] www.vectorint.com Registered in Norway, NO959499934
SPO Compact Flange Designer's Manual 3
Revised issue
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Internal Review
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Internal Review
30.05.97
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SPO Compact Flange Designer's Manual
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A-10601 Page
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Vector International AS C.O.Lundsgt. 24 NO-3043 DRAMMEN, NORWAY P.O. Box 2176, NO-3003 DRAMMEN, NORWAY. Tel:+47 32 20 93 00 Fax: +47 32 81 04 64 Email:
[email protected] www.vectorint.com Registered in Norway, NO959499934
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APPROVAL
SPO Compact Flange Designer's Manual Manual Doc. no. :A-10601
Section 1:
Rev. no. :3
General Description of the SPO Compact Flange
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Contents 0.
HOW TO SELECT FLANGES.............................................. FLANGES.................................................................... ........................................... ........................ ... 5
FLANGE RATINGS AND CAPACITIES....................................................... CAPACITIES............................................................................. .......................... .... 5 1. INTRODUCTION ............................................. ................................................................... ............................................ ............................................ ........................ .. 6
1.1 1.2 1.3 1.4 1.5 1.6
SCOPE ..................... ............................................ .............................................. .............................................. .............................................. ...................................... ............... 6 BACKGROUND .................... ........................................... .............................................. .............................................. .............................................. ........................... .... 6 MAIN FEATURES ..................... ............................................ .............................................. .............................................. .............................................. .......................6 6 APPLICATION ..................... ............................................ .............................................. .............................................. .............................................. ........................... .... 7 NORSOK L-005 ............................................ .................................................................. ............................................ ............................................ ........................ 7 SERVICES ....................... .............................................. .............................................. .............................................. .............................................. ............................... ........ 7
2. REFERENCES .......................................... ................................................................ ............................................ ............................................ ................................ .......... 8 3.
ABBREVIATIONS................................................. ABBREVIATIONS........................................................................ ............................................. ........................................ ..................9 9
4.
SPO COMPACT FLANGE .......................................... ................................................................. ............................................. ............................... ......... 10
4.1 4.2 4.3 4.4 5.
HOW IT WORKS! ............................................ ................................................................... .............................................. ............................................ .....................10 10 SEAL RING AND GROOVE ....................... .............................................. .............................................. .............................................. ............................. ...... 10 SWIVEL FLANGES ....................... .............................................. .............................................. .............................................. ........................................ .................10 10 I NTEGRAL FLANGES ....................... .............................................. .............................................. .............................................. .................................... ............. 11
COMPACT FLANGE TECHNOLOGY................... TECHNOLOGY .......................................... ............................................. ................................. ........... 12
5.1 5.2 5.3 5.4 5.5 5.6 5.7
CONNECTOR STRENGTH .................... ........................................... ............................................... ............................................... ................................ ......... 12 SEALING INTEGRITY ....................... .............................................. .............................................. .............................................. .................................... ............. 12 FATIGUE STRENGTH ....................... .............................................. .............................................. .............................................. .................................... ............. 12 FIRE SAFETY....................... .............................................. .............................................. .............................................. .............................................. ......................... .. 12 CORROSION .................... ........................................... .............................................. .............................................. .............................................. ............................. ...... 13 EROSION .................... ........................................... .............................................. ............................................... ............................................... ................................ ......... 13 MAINTENANCE AND INSPECTION ....................... .............................................. .............................................. ........................................ .................13 13
LOCKING........................................... 5.8 SPO WATER .............................................. .............................................. ............................................ .....................13 5.9 COMPACT F.................... LANGE - THE OBVIOUS CHOICE ................... ........................................ .................................. ............. 13 13 5.9.1 Enhanced sealing reliability........................................................... reliability.................................................................................... ........................... 13 5.9.2 Reduced space and weight ............................................... ....................................................................... ........................................ ................ 13 5.9.3 IX seal ring ............................................... ....................................................................... ................................................ ........................................ ................13 13 5.9.4 Easier and quicker make-up and installation .............................................. .......................................................... ............ 14 5.9.5 Lower life cycle costs .............................................. ....................................................................... ................................................. ........................14 14
6.
TRANSPORTATION, STORAGE, HANDLING AND FABRICATION.................... FABRICATION ...................... 15
6.1 6.2 6.3 6.4 7.
TRANSPORTATION AND STORAGE ...................... ............................................. .............................................. ........................................ .................15 15 HANDLING ..................... ............................................ .............................................. .............................................. .............................................. ............................. ...... 15 WELDING OF FLANGES TO PIPE ENDS OR EQUIPMENT........................ ............................................... ................................ ......... 15 SURFACE PREPARATION AND COATING ..................... ............................................. ............................................... ................................ ......... 15
EXTERNAL LOADING .......................................... ................................................................ ............................................ ..................................... ............... 16 7.1 AXIAL LOADS AND BENDING MOMENT ..................... ............................................. ............................................... ................................ ......... 16
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7.2 7.3 8.
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TORSION AND SHEAR ............................................. .................................................................... .............................................. .................................... ............. 16 THERMAL SHOCK ....................... .............................................. .............................................. .............................................. ........................................ .................16 16
SPO COMPACT FLANGE APPLICATION DATA ........................................ ....................................................... ...............17 17
8.1 8.2
MATERIALS .................... ........................................... .............................................. .............................................. .............................................. ............................. ...... 17 PRESSURE CLASSES AND SIZES ...................... ............................................. .............................................. ............................................ .....................18 18
8.3 8.4 8.5 8.6 8.7 8.8 8.9
FLANGE TYPES AND DESIGNATIONS ....................... .............................................. .............................................. .................................... ............. 18 SEAL RING DESIGNATION ...................... ............................................. .............................................. .............................................. ............................. ...... 19 FLANGE DIMENSIONS AND WEIGHTS ...................... ............................................. .............................................. .................................... ............. 19 BOLT LENGTHS AND WEIGHTS ....................... .............................................. .............................................. ............................................ .....................20 20 MAIN DIMENSIONS AND WEIGHTS INCLUDING ASSEMBLY WEIGHTS .................... ................................. ............. 20 WELD NECK DIMENSIONS ...................... ............................................. .............................................. .............................................. ............................. ...... 20 LOAD CAPACITY ..................... ............................................ .............................................. .............................................. ............................................ .....................20 20
9.
INFORMATION TO BE SUPPLIED BY PURCHASER ......................................... ............................................... ...... 21
10.
AVAILABILITY .......................................... ................................................................ ............................................ ............................................ ........................ .. 21
11.
SERVICES..................... SERVICES ........................................... ............................................ ............................................. ............................................. ................................ .......... 21
Appendix A): Figures
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0. HOW T TO O SELECT FLANGES FLANGE RATINGS AND CAPACITIES Vector International can determine the capacity of SPO Compact Flanges according to a number of standards such as a s ASME VIII, Div. 2, Appendix 4; EN-13445-3 and ASME B 31.3. The tables and interaction equations included in this book are for assistance in flange selection and are approximate in nature tending to the conservative side. These tables are according to NORSOK L-005 (based on ASME ASME VIII, Div. 2) and also comply with A ASME SME 31.3, and apply to weld neck flanges only. Final verification of the capacity of the selected flanges should be performed by Vector International on receiving the order. Relevant load combinations should be specified. The pressure ratings are based on the capacities according to ASME/ANSI and incorporate the same allowance for undetermined pipework forces as ANSI B 16.5 (item D 1.2).
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1. INTRODUCTION 1.1 Scope The SPO Compact Flange standard are circular flanges for pipes, valves, fittings, pressure vessels and accessories. This Designer’s Manual covers the full performance data applicable to the SPO Compact Flange, including the following main items: • • • • • • •
Flange description and main features Handling, storage, transportation and fabrication Flange dimensional data and weight tables Flange pressure/temperature and external load capacities Selection guidelines Order/quotation procedure Installation and maintenance
This data is applicable to weld neck, blind, swivel and integral flange in addition to line blanks in Class designations: Class 150, 300, 600, 900, 1500, 2500, and 4500 Intermediate and nominal sizes from NPS ½ to NPS 48 (DN 15 to DN 1200). Note that Class 2500 and 4500 Intermediate flanges have a range from NPS ½ to NPS 24 (DN 15 to DN 600) . It is applicable to forged flanges of standard supply although plates can be used for blind flanges and bar stock materials for smaller sizes. Flanges integral with associated equipment (both cast and forged) are covered by this user manual. Data are also provided for the flange bolting, seal rings and comparison with conventional connectors.
1.2 Background The SPO Compact Flange is a flanged connector developed by Vector International AS. SPO Compact Flanges are for pipes, valves, fittings, pressure vessels and accessories. The SPO Compact Flange was first used for a relief well riser in 1987-1988 and subsequently for production risers and export risers. Since then, SPO Compact Flanges have been used for a number of demanding applications such as titanium drilling risers, flexible risers, heat exchangers, process plants, nuclear reactors and sub-sea installations. Vector International has developed a standard range of compact flanges. These standardized flanges have been engineered with good capacity to accommodate external loads, valve neck configurations and standard make up tools. 1.3 Main features The SPO Compact Flanges provide an alternative to conventional flanges offering the advantage of being smaller and lighter and having superior sealing and load carrying capability. They provide a cost efficient and technically superior method of connecting pipework and associated equipment.
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1.4 Application The SPO Compact Flange has been used in many applications throughout a variety of different industries. The following is a partial list of existing and potential service applications: • • • •
Oil and gas production - pipelines, flow lines, risers, injection systems, manifolds, well heads, separators, process modules. Petrochemical - refining and processing. OEM - valves, fittings, vessel closures, heat transfer equipment, separators and pumps. Nuclear plant.
Over 30.000 SPO Compact Flanges (2002) from sizes ½” – 60” are now in operation. There is no recorded leakage during service since the first flange was installed in 1989 to the present day.
1.5 NORSOK L-005 The NORSOK standard L-005 chapter 5 Product Product Standard is based on the SPO Compact Flange. All nominal dimensions of flanges in L-005 are identical with the SPO Compact Flange. Hence the SPO Compact Compact Flange meets all requirements in the NORSOK standard.
1.6 Services Any clarification required should be addressed to: Vector International AS P.O.Box 2176 NO-3003 Drammen Norway Phone: Telefax: E-mail:
(+47) 32 20 93 00 (+47) 32 81 04 64
[email protected] [email protected]
Normal office hours are from 08.00 hrs. to 15.30 15.30 hrs from Monday to Friday. If in do doubt ubt please consult Vector International.
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2. REFERENCES Standards and specifications adopted by references in this manual are: ANSI B1.1 ASME/ANSI B18.2.2 ANSI B36.10M ASME B16.5 ASME B16.10 ASME B16.34 ASME B16.47 ASME B31.3 ASME Section VIII
ISO 9001:2000
Unified inch screw threads. Square and hex nuts (inch series). Welded and seamless wrought steel pipe. Pipe flanges and flanged fittings. Face-to-face and end to end dimensions of valves. Valves – flanged, threaded, and welding end. Large diameter steel flanges. Process Piping. Rules for construction of pressure vessels – Div.2 – Alternative rules – Appendix 6 and 4. General tolerances. Part 1: Tolerances for linear and angular dimensions without individual tolerance indications. Plain end steel tubes, welded and seamless. General tables of dimensions per unit length. Quality System. Requirements.
EN 13445-3 NORSOK L-005
Unfired pressure vessels Part 3: Design Compact flanged connections
ISO 2768-1 ISO 4200
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3. ABBREVIATIONS ASME ASTM BL Class DN IF ISO IX NPS PB PN PS RI RT SB SC
American Society for Mechanical Engineers American Society for Testing and Materials Blind flange ANSI pressure class (psi) Nominal size of pipe (metric units) Integral flange as part of some other equipment or component International Standardization Organization Seal ring designation Nominal pipe size (inch) Paddle blank Nominal pressure, see above (bar) Paddle spacer Rigid interface face with studded bolts Room temperature Spectacle blind Swivel collar for welding
SR SW WN
Swivel ring Swivel flange which includes swivel collar and swivel ring Weld neck flange
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4. SPO COMP COMPACT ACT FLANGE The SPO Compact Flange system comprises flanges, seals and bolting (Figure 1) and replaces conventional ANSI, API, BS, DIN, MSS and UNI flanges but at reduced weight, overall dimensions and costs in addition to increased sealing reliability.
4.1 How it works! A complete weld neck connector assembly consists of two weld neck flanges, a seal ring and a set of stud bolts with heavy hex nuts. This is shown in Figure 1. Alternatively it may consist of one weld neck flange and a swivel flange or a blind, etc. The principal feature of the flange is the flange face geometry and provision of a double metal seal. This double metal seal is a primary feature of the connection. The redundant double seal is a safety feature making this connection an order of magnitude safer than a typical single seal system. The flange face includes a slightly convex bevel with the highest point, called the heel, adjacent to the bore and a small outer wedge around the outer diameter of the flange. The SPO Compact Flange weld neck connector is made up by tightening/tensioning the flange bolting which pulls the two connector halves (weld necks) together. Axial forces are exerted on the taper of the metal seal ring and translated into a radial sealing force. Furthermore with increased preload is the bevel closed and face to face contact is achieved at the outer wedge while most of the bolt preload is transferred as compressive forces between betwe en the flange faces at the heel, see Figure 1. The arrows in Figure 1 indicate the applied forces/pressure and the contact forces after make-up and during normal operation. A seal is created by application of this seal seating stress at the flange heel. Throughout the complete range of normal operating loads a contact stress in excess of the operational pressure is maintained at the heel seal location. The flange also remains in contact along its outer circumference at the flange faces. Finally there is an elastic seal ring which is compressed radially. The seal ring force is provided by the elastic stored energy in the stressed seal ring. Any accidental heel leakage will give a internal pressure acting on the seal ring inside intensifying the sealing action. The main design features are summarised in Figure 2. The back face of the flange in the madeup position is parallel to the flange face in order to prevent bending of the bolts in the assembled condition.
4.2 Seal ring and groove There is only one seal ring size for each pipe size regardless of flange pressure rating, pipe schedule and material. It is non load-carrying in order to ensure against load induced seal damage and promote coupling stability. When the flanges are pulled together during assembly, the ring is assisting the final alignment of the joint. Over-tensioning of bolts will not damage the seal ring. The ring withstand repeated installations in the same groove. The seal rings are frequently reused up to ten times, i.e. contact forces will not cause any plastic deformation of neither ring nor groove which are detrimental for the sealing performance.
4.3 Swivel flanges In order to solve the problem of bolt hole alignment during subsea pipe installation, Vector International have developed a swivel flange. This connector features two-piece construction Page 1-10
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consisting of a swivel ring which swivels (360° rotation) around the swivel collar, see Figure 3, which allows for easy alignment of the flange bolt holes. In addition to subsea pipe connections, these flanges are also well suited for making connections to OEM equipment such as valves, compressors, pressure vessels and pumps. Swivel flanges eliminate the time consuming practice of “two-holing”, a procedure commo commonly nly used to assure flange-to-flange bolt hole alignment between two opposing pieces of equipment. The swivel ring can as an option be extended as indicated by the dashed line in Figure 3, if it is required to close the flanged connection. In order to save cost, carbon steel swivel rings may be used in combination with more exotic materials in the swivel collars (not for subsea).
4.4 Integral flanges The integral flanges fulfills the minimum wall thickness requirements given in ASME/ANSI B16.34. The nut can always be tightened by a socket spanner ensuring that a valve to valve interface make-up with SPO Compact Flange always is possible. The main dimensions of the standard SPO Compact Flanges are all within the envelope of standard ASME B16.5 and ASME B16.47 flanges. Dimensions for end flanges are readily available to ensure complete piping system compatibility. Major valve manufactures covering the following valve types: ball, gate, check, globe, choke, plug and butterfly valves valves have confirmed that they can use a SPO Compact Flange on their valves. The integral flange maximum neck outer diameter is tabulated in Section 3: Flange dimensions. However, this can be reduced to standard pipe OD as indicated by the letter A in Figure 3. Larger neck OD can also be used, however, access for the make-up tool should be checked.
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5. COMP COMPACT ACT FLANGE TECHNOLOGY The SPO Compact Flange design has been developed through very extensive testing and analysis. In addition the standard range of compact flanges have been thoroughly assessed to ensure applicability in all conventional uses, easy handling and simple installation with conventional tools.
5.1 Connector strength Extensive full scale tests have been performed at DnV. These tests have included combined internal pressure, axial tension and moment loading to failure as well as stress analysis and fatigue. DnV has also performed traditional burst tests as well as pressure tests with nitrogen and fire tests. Tests and evaluations have also been performed by British Gas and Conoco. This very extensive testing has been paralleled by very extensive finite element analysis covering all relevant considerations such as ultimate strength, load cycling and shake down, stress analysis, contact seal performance, seal ring performance and bolt tensioning. This analysis has been correlated with the test results to give an extremely thorough documentation of the compact flange connector’s response and capacity. Few connectors have been as thoroughly documented as the SPO Compact Flange. Fla nge.
5.2 Sealing integrity The SPO Compact Flange features two metal seals in series, which are based on completely different designs. The flexible ring is pre-stressed diametrically and independent of pre-stress after the flanges have been mated. The second seal is provided by the high seating stress created by the pre-stress at the heel when the flanges are initially initi ally mated. As a consequence their failure modes have very little correlation. This provides a high degree of redundancy and a very high degree of reliability against leakage. Similar reliability levels can only be achieved with welded connections. The performance of these seals has been verified in tests. Tests have also included make up, break out and interchangeability tests in 15 cycles verifying that seal rings can be reused. 5.3 Fatigue strength The SPO Compact Flanges will normally have fatigue strength exceeding that of the adjoining girth welded pipe section. In conventional flange connections the bolts will be extremely susceptible to fatigue damage. The pre-stressed non-separating design of the SPO Compact Flanges achieves very small stress ranges in the bolts well below the fatigue limit for a base material. The stress concentration in the optimized flange fillet is low and the stress concentration due to the flange geometry at the girth weld location is negligible. 5.4 Fire safety Fire testing has been performed for SPO Compact Flanges by DnV. DnV consider API 6FB, Part 2 (1992) to be inadequate resulting in existing pipe connections not being fire safe. SPO Compact Flanges were more rigorously tested, e.g. where API require 1 burner DnV used 4 burners with the same temperature, hold periods and pressure/moments as required by API. The results were successful The SPO Compact has a high capacity in fire exposure. The test data and can conclusive. be used to evaluate relevant fireFlange exposure.
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5.5 Corrosion The connector accommodates internal corrosion allowances without affecting the sealing performance. The IX seal ring is not exposed to internal or external media and no corrosion appear between seal ring and groove. Corrosion test and service experiences shows that sealing surfaces, flange faces, seal rings and clamped parts of bolts are free from corrosion. No weld overlay should therefore be required for carbon steel for aggressive media, i.e. well stream, produced water, water injection or fire water systems. 5.6 Erosion The compact flange is of ‘streamline’ type design with no significant crevice or discontinuity in the bore. The flange is correspondingly resistant to erosion damage. 5.7 Maintenance and inspection The direct flange face to flange face contact with load transfer between solid flange faces eliminates the risk of reduced bolt pre-stress due to time- or load-dependent seal or gasket deformations, flange warping overload or other phenomena. Bolt re-tightening is not required. The seals and clamp parts of the bolts are located in a protected dry environment. Furthermore, the seal ring is not exposed to load fluctuations, fretting motions or other seal degrading effects. Seal and bolt replacement is therefore not expected to be required. Inspection with respect to external corrosion should be as for conventional flanges.
5.8 Water locking Underwater testing and subsea installations have documented that water locking does not occur with the SPO Compact Flange. 5.9 SPO Compact Flange - THE OBVIOUS CHOICE The standard SPO Compact Compact Flanges has the following main technical and commercial benefits compared to conventional connectors: 5.9.1 Enhanced sealing reliability Conventional flanged connectors according to BS, DIN, ANSI and API standards typically have a low reliability against leakage compared to girth welded pipes. SPO Compact Flanges have been accepted and used for piping and risers where girth welded pipes traditionally have been used.
5.9.2 Reduced space and weight SPO Compact Flanges offer a significant weight and space saving over conventional flanged connectors, see attached tables. Typical weight saving is 65-75 %. The SPO Compact Flange diameter is always smaller then clamp-type connectors, when clamp dimensions are considered. The smaller diameter permits more closely packed pipe runs, smaller openings for pipe access, easier reeling and easier trenching or burial. 5.9.3 IX seal ring The IX seal ring will withstand repeated installations due to its ‘elastic’ seal characteristics. The standard series has only one groove and IX seal ring per pipe size, independent of pressure class. This reduces the number of seal ring types to a minimum. Conventional flanges and Page 1-13
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clamp-type connectors necessitate stocking different seal rings to cover for both the pipe schedule and pressure rating of the connector within a given pipe size.
5.9.4 Easier and quicker make-up and installation The SPO Compact Flanges reduced weight and size allow easier handling and assembly. The controlled flange rotation (face to face contact) prevents flange abuse by over-tensioning of the bolts. Closing of the outer gap is an indication of that correct preload has been achieved. Reduced connector size leaves more room for the operator and the tooling, and the smaller diameter bolting allows lighter weight tooling to be used. Experience shows correspondingly shorter make-up time for SPO Compact Flanges than for conventional flanges, a typical value is 50 % less.
5.9.5 Lower life cycle costs Capital cost 1. Reduced initial cost. 2. Lower handling, installation and transportation costs due to reduced weight and dimensions. 3. Reduced weight and cost for load carrying structures, i.e. main steel in topside deck structure. Operating cost 1. Maintenance free connections (no bolt relaxation, no crevice or stress corrosion, no seal replacement). 2. Periodic maintenance of installed equipment (e.g. valves, separators) at reduced cost as seal rings can be reused and man-hours for make-up and break out is lower and hence system downtime time is shorter. Cost of deferred production production System downtime cost due to flange failure is negligible due to the superior sealing performance.
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6. TRANSPORTA TRANSPORTATION, TION, STORAGE, HANDLING AND FABRICA FABRICATION TION 6.1 Transportation and storage When flanges are shipped they are packed with flange face protectors. This protection shall be maintained in place in order to avoid scratches, indentations, etc. that will be detrimental to the sealing integrity of the flange. Upon receival the protection should be inspected. If it has been damaged it should be removed and the flange face inspected for damage to the sealing faces, i.e. the heel, wedge and groove outer diameter face. Any minor damage should be made good in accordance with the repair procedures in this document. A damage flange face protector should be replaced immediately. Transportation and storage should be performed on pallets with the flange face up. The flange face must not be painted, as this will impair the sealing performance of the flange. To prevent corrosion the flange face should be coated with grease during storage and transportation. Preservations on the flange faces, which are difficult to remove, should not be used. I.e. mechanical means of removal shall not be used on flange sealing faces. Flanges, seal rings and bolts, regardless of material type, should be stored indoor or under cover until intended use. The seal rings and bolts should be stored in original packing until final installation.
6.2 Handling When lifting and handling compact flanges care should be taken to avoid damage to seal surfaces. Slings should preferably not bear onto seal surfaces or weld preparations such as will occur if threaded through the bolt holes. Soft slings can be used for lifting single flanges, and wires, chains and similar hard and angular components should be avoided. Bolt or dowels through the bolt holes are suitable for lifting. If specified, threaded holes for lifting eyes can be provided on the side face of flanges. Lifting of prefabricated pipe spools in the flange bolt holes, flange lifting points, etc. should not be done. 6.3
Welding of flanges to pipe ends or equipment
The standard weld neck flange is provided with a standard weld bevel preparation for welding, e.g. ASME/ANSI B16.5. The compact flanges may be welded to piping and other component equipment by established welding procedures. Initial fit-up and alignment tolerances used in the fabrication of conventional ANSI flanges are also acceptable for the SPO Compact Flange. During welding, care should be taken to protect the sealing faces from any damage, i.e., scratching and weld splatter. Protect the flange face against oxidation during welding, post weld heat treatment and other heating of the flanges.
6.4 Surface preparation and coating The flange faces must be protected during grit blasting and cleaning operations to prevent contamination of the surface. The flange faces must also be protected during such processes as painting, waxing and thermal spraying of metallic coating. Particular care should be taken to check that the sealing surfaces are completely clean. Paints and coatings on the rear face of the flange in the nut bearing areas and bearing areas for swivel flanges should be removed.
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7. EXTERNAL LOADING 7.1 Axial loads and bending moment Connectors operating within their class ceiling pressures for standard material have residual capacity to accommodate external loads such as axial and bending moment loads. Conventional flange connectors subject to bending tend to separate. This result in a reduction of the gasket seating loads on conventional seals and may result in leakage. The SPO Compact Flange connector is capable of withstand higher bending loads than conventional flanges before leakage starts. As the IX seal ring is pressure energised there is a need to maintain a constant seal element compressive force and this, coupled with the mechanical advantage of the wedging action of the flange make-up, means the connection is relatively insensitive to separation forces. Because the flange face contact area is larger than the cross section of the adjoining pipe compressive axial loads in combination with the compressive loads form the bending moment have no effect on the connector capacity. Only axial forces and tension loads from the bending moment needs to be considered.
7.2
Torsion and shear
Torsion moments and shear loads are initially resisted by friction forces between the flange faces. Should the torsion moment or shear load be of sufficient magnitude such that slippage occur, the seal integrity of the unit is not adversely affected. This feature provides a safe relief for excessive torsion and shear loads not always easily predicted.
7.3 Thermal shock For very severe thermal chock (i.e. quenching), the IX seal ring will not be directly affected and the sealing reliably is not adversely affected.
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8. SPO Compact Flang Flange e APPLICA APPLICATION TION DA DAT TA 8.1 Materials Flanges are available from standard forging or casting with seal rings in compatible high strength forged materials. The seal rings are normally coated with PTFE. Standard bolting materials are A193 B7 and A320 L7 /L43. Inch stud bolts threaded at both ends or full length may be used. Heavy hex nuts (ANSI B18.2.2) shall be used. Threads shall be coarse series, Class 2A (ANSI B1.1), and nuts shall be coarse series, Class 2B. Nominal diameters 1 in. and smaller shall coarse thread series (UNC); nominal diameters 1 1/8 in. and larger shall be of the 8 thread series (8UN). Table 8.1 lists some common materials. E.g. combine carbon steel flange with carbon seal ring and stainless steel flange with stainless seal ring. Seal rings in titanium are also available.
SPO Compact Flange
Carbo n steel examp les Stainle ss steel examp les
A105 A350 A694 A694 A694 AISI A182 A182 A182 A182 A182
LF2 F52 F60 F65 4130 (Low alloy) F316 F44 (6Mo) F49 F51 (Duplex) F53 (Super Duplex)
IX seal ring
CS 360 (F52)
A182 A564
Bolting for all flange and seal ring material combinations
A193 A193 A320 A320
B7 B16 L7 L43
F51 (Duplex) 630 (17-4 PH)
Table 8.1: Common materials for SPO Compact Flange applications
Flange material
Service temperature
Carbon steel Stainless steel Stainless steel Stainless steel SS / Nickel alloy / CS with inlay All
-50 °C to +250 °C -50 °C to +250 °C -100 °C to +250 °C -200 °C to + 150 °C -200 °C to + 250°C > +250°C
Seal ring material CS 360 22 Cr Duplex 17/4-PH Austenitic SS1 Nickel alloy (Inco 625, 718, A286 etc.) Suitable
Seal ring PTFE colour Blue Yellow Orange Red Black Not to be coated
Table 8.2: Colour coding of seal rings
1
Min. yield = 270 MPa Page 1-17
SPO Compact Flange Designer's Manual Manual Doc. no. :A-10601
Rev. no. :3
8.2 Pressure classes and sizes The present range of pressure classes includes the following Class designation (ANSI) Class 150, 300, 600, 900, 1500, 2500 and 4500 Intermediate. The pressure rating (ANSI) for the pressure Classes are, ASME B16.5 and ASME B16.34: Class abbreviation
Pressure class Class Class Class Class Class Class Class
150 300 600 900 1500 2500 4500 INT
CL150 CL300 CL600 CL900 CL1500 CL2500 CL4500I
Nominal pressure PN PN PN PN PN PN
20 50 110 150 260 420
ASME pressure rating ceiling values at RT psig barg 290 20,0 750 51,7 1500 103,4 2250 155,2 3750 258,6 6250 431,0 NA 520,0
Table 8.3: Pressure class overview
The range of nominal pipe size (NPS) is ½” - ¾” - 1” - 1 ½” - 2” - 2 ½” - 3” - 4” - 5” - 6” - 8” - 10” - 12” - 14” - 16” - 18” - 20” 20” - 22” 24” - 26” - 28” - 30” - 32” - 34” - 36” - 38” - 40” - 42” - 44” - 46” - 48” Class 2500 and 4500I are only available up to 24”.
8.3 Flange types and designations Figure 3 and Figure 4 show some flange types with the relevant designations. The types of flanges are given in table 6.1. Type abbreviation WN BL SC SR SW IF RI PB PS SB
Description Weld neck flange Blind flange Swivel collar for welding Swivel ring Swivel flange which includes swivel collar and swivel ring Integral flange as part of some other equipment or component Rigid interface as part of some other equipment or component with studded bolts Paddle blank Paddle spacer Spectacle blank
Table 8.4: Types of flanges
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SPO Compact Flange Designer's Manual Manual Doc. no. :A-10601
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The flanges and collars have the following standard designation: • • • • • • •
Nominal flange size - the appropriate number, … Vector International standard identification - SPO CF Flange type abbreviation according to Table 8.4 Pressure class designation abbreviation according to Table 8.3, CL… Facing type - the groove groove number for the IX seal ring (the NPS number), number), IX… Pipe schedule/thickness, Sch…/Wt… Material designation, …
Examples Example 1 Designation of weld neck flange in Class 600 with IX groove, nominal size NPS 10 with pipe schedule 40S and material A182F51 (duplex): 10 SPO CF WN CL600 IX10 Sch.40S A182F51
Example 2 Designation of blind flange in Class 900 with IX groove, nominal size NPS 20 and material A350LF2: 20 SPO CF BL CL900 IX20 A350LF2 Example 3 Designation of weld neck flange in Class 4500I with IX groove, nominal size NPS 8 with pipe wall thickness equal to 30.0 mm and material A182F51 (duplex): 8 SPO CF WN CL4500I IX8 Wt.30.0 A182F51
8.4 Seal ring designation The figure in Section 4: Seal Ring / Groove dimensions illustrates IX groove facings and the IX seal ring. The IX seal ring is designated as follows: • • • •
Vector International identification mark - SPO CF Type - IX Size (nominal pipe size), e.g. 10 Material designation, e.g. A182F51.
Example: SPO CF IX 10 A182F51
8.5 Flange dimensions and weights See Section 3: Flange dimensions and Section 5: Weights Each Flange.
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SPO Compact Flange Designer's Manual Manual Doc. no. :A-10601
Rev. no. :3
8.6 Bolt lengths and weights See Section 6: Length of Studbolts and Section 7: Bolt Weights.
8.7 Main dimensions and weights including assembly weights See Section 8: Assembly Weights and Section 9: Comparison.
8.8 Weld neck dimensions The minimum outside diameter of the weld neck of weld neck or swivel collar flange is equal to the nominal outside diameter of the pipe. The maximum bore is equal to the specified nominal bore. This assures that the minimum weld neck thickness is the specified nominal value.
8.9 Load capacity Section 10: Pressure 10: Pressure - Temperature Ratings presents Ratings presents values given for standard weld neck flanges for temperatures up to 250°C. The given ratings are based on using bolts with strength equal to ASTM A193 B7 and pre-tensioned to 75% of yield as specified in Section 2: Installation and assembly procedure. The given ratings represent a flange utilisation of 0.5 for internal pressure. The additional external load capacity can be calculated using the method described in Appendix D of NORSOK L-005. For swivel flanges, the external load capacity is available from Vector International upon request. Vector International can supply external load capacity diagrams with the flanges for the a set of specified design data; flange nominal size and pressure class, bore diameter, pipe outer diameter if non-standard, design pressure and temperature and flange material specification. Blind flanges and spacer blinds will have pressure ratings to meet B16.5. Hence the blinds can be used for hydrostatic pressure tests up to 1.5 x listed pressure rating in B16.5 for the appropriate blind flange material. For temperatures above 250°C, Vector International will supply the pressure ratings and external load capacities.
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SPO Compact Flange Designer's Manual Manual Doc. no. :A-10601
Rev. no. :3
9. Information to be supplied by purchaser In addition to the standard designation detailed in chapter 8, the following additional information should be supplied by the purchaser in the inquiry and/or order, where appropriate: • • • • •
Outside diameter for weld neck/pipe, if different form those specified in this standard. Bore at flange face and neck (weld neck) if tapered bore to be machined, see figure 3. Weld end preparation if different from those specified in this standard. Material certificate requirements. Bolting material and preload method (torque/hydraulic tension) when bolts are ordered with the flanges.
10.
AVAILABILITY
SPO Compact Flanges are manufactured by Vector International AS and under license by other manufactures.
11.
SERVICES
Vector International design and manufacture an extensive range of ad hoc SPO Compact Flange designs, many outside the standard range. Smaller and lighter SPO Compact Flanges afford substantial cost savings where high alloyed and exotic materials are involved. Should sizing be required, the following information should be supplied: • • • • • • •
Design pressure, temperature and external loads for actual load conditions Pipe/flange materials Pipe or pressure vessel code Pipe bore and outside diameter Bolting material Addition requirements, e.g. corrosion allowance Quantities and schedule
Our team of engineers and technicians is available to assist clients with integrated team work, design, special flange designs, site supervision and assembly of the SPO Compact Compact Flange. For special cases Vector International will be happy to assist with more detailed analysis including non-linear finite element analysis.
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SPO Compact Flange Designer's Manual Manual Doc. no. :A-10601
Rev. no. :3
Appendix A: Figures Figure 1: How SPO Compact Compact Flange works (exaggerated bevel angle) angle)......................... .................................... ........... 23 Figure 2: SPO Compact Compact Flange standard features .................................................. ..................................................................... ................... 24 Figure 3: Flange types – assemblies...................... assemblies .............................................. ................................................. ............................................. .................... 25 Figure 4: Flange types (cont’d) – line blanks............................ bla nks..................................................... ................................................. ........................ 26 Figure 5: Weld ends ends of weld neck flanges and swivel collars ................................................. ................................................... .. 27 Figure 6: Stud length ....................... ............................................... ................................................ ................................................ ........................................... ................... 28 Figure 7: Comparison SPO Compact flange vs ANSI flange. ............................................ ................................................... ....... 29
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SPO Compact Flange Designer's Manual Manual Doc. no. :A-10601
Rev. no. :3
Figure 1: How SPO Compact Flange works (exaggerated (exaggerated bevel angle)
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SPO Compact Flange Designer's Manual Manual Doc. no. :A-10601
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Figure 2: SPO Compact Flange standard features
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SPO Compact Flange Designer's Manual Manual Doc. no. :A-10601
Rev. no. :3
Figure 3: Flange types – assemblies
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Figure 4: Flange types (cont’d) – line blanks
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SPO Compact Flange Designer's Manual Manual Doc. no. :A-10601
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Figure 5: Weld ends of weld neck flanges and swivel collars
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SPO Compact Flange Designer's Manual Manual Doc. no. :A-10601
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Figure 6: Stud length
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SPO Compact Flange Designer's Manual Manual Doc. no. :A-10601
Rev. no. :3
ANSI • • • • •
High hydrostatic force Large moment arm Reduced stiffness Reduced sealing reliability Load transfer through gasket
SPO Compact Flange • • • • •
Small hydrostatic force Small moment arm Increased stiffness Increased sealing reliability Load transfer through flange faces
Figure 7: Comparison SPO Compact flange vs ANSI flange.
6 “ CL2500 WN (relative to scale)
Page 1-29
SPO Compact Flange Installation and Assembly Procedure
This procedure is section 2 of the SPO CF Designer’s Manual, Vector International doc. no. A10601. For more detailed information and technical description refer to “General Description”, section 1 of the SPO Compact Flange Designer’s Manual.
VECTOR INTERNATIONAL AS
C.O.Lunds gate 24, NO-3043 DRAMMEN P.O.Box 2176, NO-3003 DRAMMEN NORWAY Tel: +47 32 20 93 00 / Fax: +47 32 81 04 64 Internet: www.vectorint.com
SPO Compact Flange Installation and Assembly Assembly Procedure Procedure
INTRODUCTION
Scope The following main operations are covered in this section: • Assembly/disassembly • Welding & Painting • Protection and Handling • Cleaning and Inspection • Preparation • Maintenance and repair
The SPO Compact Flange can be delivered with different types of seals – IX seal, HX seal or plate pl ate seal. SPO Compact Flange with plate seal is available for CL150 up to CL300. SPO Compact Flange with IX seal or HX seal is available for all pressure classes. In this document the IX seal ring descriptions are also valid for the HX seal ring.
Section 2, SPO CF Designer s Manual, doc. A10601, rev.:3
Page 2
SPO Compact Flange Installation and Assembly Assembly Procedure Procedure
PROTECTION AND HANDLING
Flanges to be stored on a pallet with the flange face up. Do NOT remove flange protection until inspection/installation.
Protected Flange on a pallet
Seals must remain in their original package until installation (inspection).
Seal in original package
When lifting the Flange use soft slings through boltholes. When lifting the Blind Flange use soft slings or hook through lifting padeye. Do NOT remove Flange/Blind Flange protection before lifting/handling. Inspect slings before lifting.
Typical Flange lifting - Typical Blind Flange lifting soft slings through bolthole using lifting padeye
Section 2, SPO CF Designer s Manual, doc. A10601, rev.:3
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SPO Compact Flange Installation and Assembly Assembly Procedure Procedure
Welding
WELDING
Ensure that the sealing faces are protected from scratching and weld splatter.
If removal of flange protection is required, the protection must be refitted after welding. Inspect the flange before refitting the flange protection. Alignment tolerances are as for conventional ASME/ANSI flanges.
Painting Do not remove the flange protection if the flange is to be shot-blasted and painted, seal off with strong adhesive tape to protect sealing faces.
Do not paint: - contact areas, areas, i.e. flange face face - nut bearing areas - swivel flange contact areas
Keep flange face protected during welding. Seal off with protection plastic cap or plywood with strong adhesive tape.
The areas shown in the figures above must not be painted.
Section 2, SPO CF Designer s Manual, doc. A10601, rev.:3
Page 4
SPO Compact Flange Installation and Assembly Assembly Procedure Procedure
PREPARATION
Cleaning and inspection Carefully remove the flange face protection. Use a nonabrasive soft cloth and solvent to clean all components to remove grease, preservation and dirt. Take special care on sealing faces and contact areas. Verify that all components are of correct material and size. - Carbon steel seal rings are normally blue. - Stainless steel seal rings are normally yellow/orange or red. - Seal rings in nickel alloys are black. Examine all sealing surfaces for mechanical damage and rust. Run a fingertip over seal surfaces to detect dents and gouges. If any repair is required refer to section Maintenance and Repair on page 11. 11.
Check for IX seal Stand-off Perform Stand-off check for IX-seal ring as follows: Place the seal in the grove. • if seal ring can be rocked slightly: OK if seal ring cannot be rocked (contact • in groove bottom): REPLACE
SPO Compact Flange for Plate Seal - lubrication MoS2. Molykote G-Rapid plus or Gleitmo 545 plus or equivalent may be used.
Lubrication Prior to assembly, lubricate flange heel with clean lubricant. If non-coated seals are used, lubricate also the groove seal faces. If torque tools are used, lubricate the nut threads and the nut-bearing interface on the flange. Usually seal rings are coated which acts as lubricant during make-up. If required light oil or MoS2 spray can be used.
Lubricate if seal is not PTFE coated.
Take care that no foreign particles are present in the lubricant. REFER TO THE RELEVANT HEALTH AND SAFETY INSTRUCTIONS FOR LUBRICANT USED FOR DETAILS OF PROTECTIVE MEASURES.
Lubrication SPO Compact Flange for IX Seal – lubrication MoS2. Molykote G-Rapid plus or Gleitmo 545 plus or equivalent may be used.
Section 2, SPO CF Designer s Manual, doc. A10601, rev.:3
Page 5
SPO Compact Flange Installation and Assembly Assembly Procedure Procedure
ASSEMBLY/DISASSEMBLY ASSEMBLY/DISASSE MBLY IX Seal Ring Installation
SPO Compact Flange for IX Seal
Before installation, inspect the seal ring for mechanical damage. Damaged seal rings must be replaced.
IX Seal Ring installation
Installation of IX seal using a pull-up cord – one end with a loop and one free end.
SPO Compact Flange for Plate Seal
Plate Seal Installation Apply a thin layer of grease in the flange grove and press the seal into place so it sticks to the flange.
Section 2, SPO CF Designer s Manual, doc. A10601, rev.:3
SPO Compact Flange Installation and Assembly Assembly Procedure Procedure
Alignment With the seal ring in the flange bring the other flange into alignment. Bolt holes to be positioned to allow bolts to be easily moved.
Alignment of facings: •
•
flange diameter ≤ Ø300 mm: “α” max. 3 mm flange diameter > Ø300 mm: “α” max. 10 mm per 1000 mm
Fitting The stud bolts must protrude 1 – 2 threads from the nut at the opposite side where the tool is used.
Page 6
Section 2, SPO CF Designer s Manual, doc. A10601, rev.:3
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SPO Compact Flange Installation and Assembly Assembly Procedure Procedure
Partly load the Bolts
Final Preloading
Tighten the bolts with 10% of final applied bolt preload, see Table 1. Use a criss-cross pattern when tightening, see the illustrated examples. Start with the bolt where the
Personnel shall be skilled and qualified. Bolt preloading procedures must be qualified in tests. Tools, equipment and personnel must be the same as in the calibration tests.
flanges have the largest gap. If the flanges are not finally tightened at this stage, seal the gap between the flange faces with adhesive tape.
Please refer tocriss-cross qualification procedure(s) see page 12. Use relevant pattern during make-up operation. Refer to Table 1 for final preload values. Nuts shall be turned until no further movement is possible on last pre-tension cycle Gap between the flanges at the wedge shall be fully closed to indicate correct pre-tension.
Bolting sequence criss-cross pattern – Ex. 1 – using 4 tools
Lubricate bolt and nut bearing area if torque is used.
Bolting sequence criss-cross pattern – Ex. 2 – using 2 tools
Section 2, SPO CF Designer s Manual, doc. A10601, rev.:3
SPO Compact Flange Installation and Assembly Assembly Procedure Procedure 1)
Table 1. Final bolt tension and torque values
Stud bolt size in ½-UNC ⅝-UNC ¾-UNC ⅞-UNC 1-UNC 1 ⅛-8UN 1 ¼-8UN 1 ⅜-8UN 1 ½-8UN 1 ⅝-8UN 1 ¾-8UN 1 ⅞-8UN 2-8UN 2 ¼-8UN 2 ½-8UN 2 ¾-8UN 3-8UN 3 ¼-8UN 3 ½-8UN 3 ¾-8UN 4-8UN NOTES 1) 2)
3) 4)
Target Applied residual tension, preload tension 2) 4) tool 3) 4) kN kN 44 71 106 134 147 186 193 244 255 323 325 412 405 512 492 623 589 745 693 878 807 1022 929 1177 1199 1519 1503 1904
Nm 84 164 291 465 697 1016 1420 1918 2532 3249 4108 5084 6204 8942 12347
Nm 98 192 341 544 816 1194 1671 2261 2989 3840 4859 6020 7351 10610 14665
1667 2004 2373 2773 3204 3666
14945 19536 24980 31282 38642 46982
17766 23240 29736 37258 46046 56008
2111 2539 3006 3512 4058 4643
Applied torque, torque tool µ
= 0.10 µ = 0.12
Bolting material: A193 B7, B16 and A320 L7. Target minimum pre-stress is 75% of yield such that a minimum of 70% is secured taking into account uncertainty in the make-up procedure. Bolt root diameter used. Stress is 95% of yield in bolt. Washers may be necessary for some CL2500 and CL4500i flanges as well as for Rigid Interface (RI) flanges to ensure minimum required bolt length to achieve sufficient residual preload.
Page 8
Section 2, SPO CF Designer’s Manual, doc. A10601, rev.:3
SPO Compact Flange Installation and Assembly Assembly Procedure Procedure
Flange Disassembly 1)
De-pressurise the line in compliance with standing instructions.
Always proceed with caution. Never take it for granted that the line l ine has been de-pressurise de-pressurised. d. Re-pressurisation of the line prior to or during disassembly is possible for many reasons
REFER TO THE RELEVANT HEALTH AND SAFETY INSTRUCTIONS FOR PROTECTIVE MEASURES. 2)
Loosen bolts gradually in relevant criss-cross pattern.
3)
Continue loosening the bolts in this pattern until you are able to verify that the seal is broken and the seal ring is loose.
4)
When you are satisfied that the seal is broken: a) Proceed to loosen bolts further and remove bolts necessary to remove seal ring, clean flange faces and replace with new seal ring. b)
Proceed to loosen bolts further and remove completely for disassemble
Page 9
Section 2, SPO CF Designer’s Manual, doc. A10601, rev.:3
Page 10
SPO Compact Flange Installation and Assembly Assembly Procedure Procedure
MAINTENANCE AND REPAIR
Maintenance The SPO Compact Flange does not require special maintenance if correctly assembled. An IX seal ring may be reused if it has sufficient stand-off and is free from defects – a plate seal must be replaced. Minor rust, burrs or scratches must be repaired, see section Repair section Repair on page 11. 11.
Repair Polish off any small scratches on the heel and seal ring seat area using fine emery cloth in the circumferential direction only. Polish at least one third of the circumference to ensure a uniform blending of the rework area.
Damaged seal rings must be replaced. Do not polish radially or axially.
Larger damages may require re-machining of flange face. Consult Vector International for advice.
Damage Identification Scratch or dent at the heel, covering less than ¾.
Action Hard polish with block and fine emery paper to the required depth. Finish with emery paper grade 240.
Scratch or dent at the heel, covering ¾ or more of the heel width.
Grind with fine emery paper to the required depth. Finish with emery paper grade 240. The depth after grinding should be maximum 0.1 mm. ‘Repair’ with Loctite 510.
Small damage in seal ring seat location
Grind with fine emery paper. Finish with emery paper grade 240.
Outer wedge
Remove any burr standing proud of the surface by grinding/filing.
Seal ring sealing faces
Replace seal ring.
Section 2, SPO CF Designer’s Manual, doc. A10601, rev.:3
Page 11
SPO Compact Flange Installation and Assembly Assembly Procedure Procedure
BOLT TENSIONING QUALIFICATION PROCEDURE
General
This is a qualification procedure for bolt preloading using torque tool or hydraulic tensioner. The target minimum pre-stress should be 75% of yield so that a minimum of 70% pre-stress is achieved after losses due to time dependent strains (relaxation).
The nut and thread friction is set equal to µ in Table 1, i.e. µ = µ n = µ t. It is seen that the coefficients of friction are of dominant importance to the achieved preload. The coefficients of friction are affected by a number of factors: • • •
• •
bolt/nut material bolt surface coating type, amount, condition and/or method of application, contamination and temperature of the lubrication of the bolt threads and nut bearing surface. hardness of all parts surface finish speed with which the nut is tightened the fit between threads and thread tolerances.
Personnel The requirement for skilled operators is a very important aspect often neglected. The complete assembly of tool and torque/tension measurement instrument must be calibrated together and have a calibration traceable to a recognized international standard. In order to achieve good accuracy and repeatability, operators must be technically qualified and experienced in surface condition assessment, lubricant application and tool performance.
•
TORQUE PRELOADING
A torque wrench with a current calibration certificate or a hydraulic torque tool with a pressure gauge of class 1.6 or better accuracy and with a calibration certificate. • A hollow load cell with a capacity at least equal to the yield strength of the bolt. The capacity should desirably not exceed twice the yield capacity of the bolt. The load cell must have a valid (not more than 12 month old) calibration
Background Preloading by torque is achieved by applying a measured torque to a bolt and nut with a controlled lubrication. For bolts of moderate length the required torque is with good accuracy given by the following expression:
T =
F P 2
( µ n d n + 1.155 µ t d t + p / π )
•
Consistent application of bolt lubrication is vital to maintain the consistency of induced bolt stresses at assembly with torque methods. Change of lubrication will change friction coefficient and hence the required torque. Equipment Use the following equipment: •
• •
Where
T FP µ n
= = =
dn
=
µ t
=
dt
=
p
=
Torque applied to the bolt Required bolt preload Coefficient of friction of nut bearing surface Effective contact diameter of nut face Coefficient of friction of threads Effective contact diameter of threads Thread pitch
•
certificate traceable to a recognised national standard from an accredited laboratory. Two solid steel reaction plates each with a hole to suit the bolts. Suitable bolt lubricant, such as a MoS2 lubricant, supplied in a closed container, i.e. aerosol, tube or box. Five sets of bolts with nuts for calibration test.
Section 2, SPO CF Designer’s Manual, doc. A10601, rev.:3
Page 12
SPO Compact Flange Installation and Assembly Assembly Procedure Procedure
Calibration and qualification 1. Place lo load ad cell between reaction plates, enter enter bolt and nuts and pull hand tight after lubricating according to lubrication procedure. Centralise the bolt on the load cell. 2. Apply specified torque value. 3. Record bolt force achieved. 4. Repeat step 2 and and 3 with the remaining bolt sets. 5. Calculate the mean tensile load achieved. 6. Calculate the standard deviation of the tensile load achieved. 7. Calculate the minimum bolt tension tension as the mean value less one standard deviation and check if this exceeds the minimum bolt load specified. 8. Calculate the maximum bolt load as the mean plus one standard deviations and the corresponding axial bolt stress as well as the shear stress due to the applied torque. Check that the equivalent von Mises stress does not exceed the yield strength of the bolts. 9. If the results achieved in step 7 or 8 are not
satisfactory revise the or specified or the lubrication procedure chose abolt newtorque lubricant and repeat the same procedure using new bolts and nuts. Lubrication procedure Apply bolt lubrication as consistently as possible without contaminating the lubricant. Apply lubricant in a manner that can easily be repeated and that gives a consistent amount of lubricant. To achieve this it is recommended that the threads are filled with lubricant. HYDRAULIC TENSION PRELOADING Background Any stretch bolt tensioner exhibits a load transfer loss as the bolt load is transferred from the bolt tensioner to the nuts. The bolt load loss is a direct loss of stud elongation, this due to many different factors, such as thread deflections, radial expansion of the nut and ‘Bedding in’ of the nut into the flange. Extra load must be applied so the bolt will relax down to the required load on load transfer. The load transfer loss can be calculated as: ∆ =
Where
0.9 d/l
∆
=
d l
= =
fraction of the initially applied pre-stress lost in transfer nominal bolt diameter clear bolt length between engaged threads
If the bearing surface is flexible take this into account by calculating the equivalent effective bolt length. The clear bolt length may be increased using washers for some flanges, see “General Description” of the Designer’s Manual.
Equipment The following equipment is required: • A hydraulic tensioner. • An electronic load cell with a valid calibration from an accredited laboratory traceable to a recognised national standard. • Two solid steel reaction plates. Five bolts with nuts. •
Qualification and calibration 1. Place the load cell between the reaction plates, insert bolt and attach nuts. 2. Install bolt tensioner and apply estimated initial
tensile load. Make transfer and record achieved pre-stress. Repeat steps 1 to 3 for all five b bolts. olts. Calculate the mean tensile load achieved. Calculate the standard deviation of the tensile load achieved. 7. Calculate the minimum bolt tension as the mean value less one standard deviation and check if this exceeds the minimum bolt load specified.
3. 4. 5. 6.
Section 2, SPO CF Designer’s Manual, doc. A10601, rev.:3
Page 13
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Overview of sizes and rating Class Nominal size Pipe OD1)
CL150
CL300
CL600
CL900
CL1500
CL2500
CL4500i
NPS
DN DN
mm
1/2
15
21,3
x
Equal
Eq E qual
Eq E qual
x
Equal to
3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16
20 25 40 50 65 80 100 125 150 200 250 300 350 400
26,7 33,4 48,3 60,3 73,0 88,9 114,3 141,3 168,3 219,1 273,1 323,9 355,6 406,4
to CL2500
to CL2500
to CL2500
Equal to CL1500 Equal to C CL L900
x x x x x
x x x x x x x x x x x x x x
x x x x x x
Equal to CL1500 x x x x x x x x x
x x x x x x x x x x x
x x x x x x x x x x x x x x
CL2500 x x x x x x x x x x x x x
18 20 22 24 26 28 30 32 34 36 38 40 42 44
450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100
457,2 508,0 558,8 609,6 660,4 711,2 762,0 812,8 863,6 914,4 965,2 1016,0 1066,8 1117,6
x x x x x x x x x x x x x x
x x x x x x x x x x x x x x
x x x x x x x x x x x x x x
x x x x x x x x x x x x x x
x x x x x x x x x x x x x x
x x x x
x x x x
46 48
1150 1200
1168,4 1219,2
x x
x x
x x
x x
x x
Equal to CL300
NOTES: 1) Pipe outside diameter, ANSI B36.10M. 2) 'Equal to CLxxxx' means that the dimensions are equal to the referred pressure class CLxxxx.
Flange overview
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Vector International International
Figure Flange Types
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Vector International
Dimensions of Class 150 flanges Flange dimensions A
Nominal s ize
B in.
mm
C in. mm
D in.
mm
E in.
F
Bolting data
G
mm in. mm in. mm in.
H
mm
J in.
mm
K in. mm
in.
L
mm
N in.
O
mm in. mm in.
P
mm
Q in. mm
No. in.
NPS
DN
mm
1/2
15
21,3 0,84 17,1 0,67 15 0,59
93
3,66 40 1,57 7,2 0,28 49 1,93 52,0 2,05 27,6 1,09 23 0,91
22
0,87 17 0,67 34 1,34 67,3 2,65 15 0,59
3/4
20
26,7 1,05 22,5 0,89 15 0,59
98
3,86 40 1,57 7,3 0,29 49 1,93 57,4 2,26 33,0 1,30 23 0,91
31
1,22 18 18
0,71
1
25
33,4 1,31 27,9 1,10 15 0,59 105 4,13 40 1,57 7,5 0,30 50 1,97 64,1 2,52 39,7 1,56 23 0,91
39
1,54 19 19
0,75
1 1/2
40
48,3 1,90 42,8 1,69 15 0,59 120 4,72 41 1,61 8,4 0,33 51 2,01 79,0 3,11 54,6 2,15 23 0,91
52
2,05 22 22
2
50
60,3 2,37 54,8 2,16 15 0,59 132 5,20 42 1,65 9,7 0,38 53 2,09 91,0 3,58 66,6 2,62 23 0,91
67
2 1/2
65
73,0 2,87 66,9 2,63 16 0,63 145 5,71 43 1,69 11,1 0,44 54 2,13 103,7 4,08 79,3 3,12 23 0,91
80
3
80
88,9 3,50 82,8 3,26 18 0,71 161 6,34 46 1,81 12,7 0,50 62 2,44 119,6 4,71 96,2 3,79 29 1,14
94
4
Size
in
4
1/2
34 1,34 72,7 2,86 15 0,59
4
1/2
34 1,34 79,4 3,13 15 0,59
4
1/2
0,87
34 1,34 94,3 3,71 15 0,59
4
1/2
2,64 23 23
0,91
34 1,34 106,3 4,19 15 0,59
4
1/2
3,15 23 23
0,91
34 1,34 119,0 4,69 15 0,59
4
1/2
3,70 24 24
0,94
34 1,34 134,9 5,31 15 0,59
8
1/2
100
114,3 4,50 108,2 4,26 22 0,87 186 7,32 51 2,01 15,1 0,59 70 2,76 145,0 5,71 121,6 4,79 29 1,14 122 4,80 25 25
0,98
34 1,34 160,3 6,31 15 0,59
8
1/2
5
125
141,3 5,56 134,5 5,30 25 0,98 213 8,39 55 2,17 17,3 0,68 77 3,03 172,0 6,77 149,6 5,89 33 1,30 149 5,87 29 29
1,14
34 1,34 187,3 7,37 15 0,59 12 12
1/2
6
150
168,3 6,63 161,5 6,36 28 1,10 240 9,45 60 2,36 19,5 0,77 80 3,15 199,0 7,83 176,8 6,96 33 1,30 178 7,01 32 32
1,26
34 1,34 214,3 8,44 15 0,59 12 12
1/2
8
200
219,1 8,63 211,6 8,33 26 1,02 294 11,57 53 2,09 18,3 0,72 81 3,19 252,8 9,95 229,6 9,04 33 1,30 232 9,13 33 33
1,30
34 1,34 268,1 10,56 15 0,59 12 12
1/2
10
250
273,1 10,75 264,7 10,42 32 1,26 355 13,98 60 2,36 22,2 0,87 87 3,43 314,0 12,36 283,6 11,17 34 1,34 293 11,54 38 38
1,50
34 1,34 329,3 12,96 15 0,59 16 16
1/2
12
300
323,9 12,75 314,8 12,39 35 1,38 403 15,87 64 2,52 24,2 0,95 92 3,62 361,4 14,23 334,4 13,17 36 1,42 340 13,39 42 42
1,65
34 1,34 376,7 14,83 15 0,59 20 20
1/2
14
350
355,6 14,00 346,0 13,62 38 1,50 437 17,20 67 2,64 26,2 1,03 96 3,78 396,2 15,60 368,1 14,49 38 1,50 375 14,76 44 44
1,73
34 1,34 411,5 16,20 15 0,59 20 20
1/2
16
400
406,4 16,00 396,8 15,62 42 1,65 505 19,88 73 2,87 29,7 1,17 103 4,06 455,1 17,92 418,9 16,49 42 1,65 430 16,93 48 48
1,89
42 1,65 473,4 18,64 18 0,71 20 20
5/8
18
450
457,2 18,00 447,6 17,62 46 1,81 552 21,73 77 3,03 31,8 1,25 110 4,33 502,6 19,79 469,7 18,49 46 1,81 478 18,82 52 52
2,05
42 1,65 520,9 20,51 18 0,71 20 20
5/8
20
500
508,0 20,00 496,9 19,56 50 1,97 606 23,86 82 3,23 34,7 1,37 118 4,65 556,4 21,91 522,5 20,57 50 1,97 532 20,94 56 56
2,20
42 1,65 574,7 22,63 18 0,71 24 24
5/8
22
550
558,8 22,00 547,7 21,56 54 2,13 661 26,02 87 3,43 37,6 1,48 125 4,92 610,8 24,05 573,3 22,57 54 2,13 586 23,07 59 59
2,32
42 1,65 629,1 24,77 18 0,71 28 28
5/8
24
600
609,6 24,00 596,9 23,50 59 2,32 730 28,74 93 3,66 41,2 1,62 133 5,24 670,5 26,40 624,1 24,57 59 2,32 641 25,24 63 63
2,48
50 1,97 693,0 27,28 22 0,87 24 24
3/4
26
650
660,4 26,00 644,6 25,38 64 2,52 784 30,87 98 3,86 44,1 1,74 141 5,55 724,3 28,52 677,4 26,67 64 2,52 695 27,36 66 66
2,60
50 1,97 746,8 29,40 22 0,87 24 24
3/4
28
700
711,2 28,00 695,4 27,38 68 2,68 839 33,03 103 4,06 47,0 1,85 149 5,87 778,7 30,66 728,2 28,67 68 2,68 749 29,49 70 70
2,76
50 1,97 801,2 31,54 22 0,87 28 28
3/4
30
750
762,0 30,00 746,2 29,38 72 2,83 893 35,16 108 4,25 50,0 1,97 156 6,14 833,0 32,80 779,0 30,67 72 2,83 804 31,65 73 73
2,87
50 1,97 855,5 33,68 22 0,87 32 32
3/4
32
800
812,8 32,00 797,0 31,38 76 2,99 945 37,20 113 4,45 52,5 2,07 164 6,46 885,5 34,86 829,8 32,67 76 2,99 856 33,70 76 76
2,99
50 1,97 908,0 35,75 22 0,87 36 36
3/4
34
850
863,6 34,00 847,8 33,38 79 3,11 998 39,29 118 4,65 55,0 2,17 170 6,69 938,0 36,93 880,6 34,67 79 3,11 909 35,79 79 79
3,11
50 1,97 960,5 37,81 22 0,87 40 40
3/4
36
900
914,4 36,00 898,6 35,38 84 3,31 1059 41,69 123 4,84 57,7 2,27 176 6,93 991,1 39,02 931,4 36,67 84 3,31 955 37,60 82 82
3,23
59 2,32 1016,6 40,02 25 0,98 32 32
7/8
38
950
965,2 38,00 946,1 37,25 88 3,46 1114 43,86 128 5,04 60,6 2,39 184 7,24 1046,1 41,19 984,2 38,75 88 3,46 1010 39,76 85 85
3,35
59 2,32 1071,6 42,19 25 0,98 36 36
7/8
40
1000 1000
101 1016, 6,0 0 40,00 996,9 39,25 92 3,62 1172 46,14 133 5,24 64,1 2,52 192 7,56 1103,7 43,45 1035,0 40,75 92 3,62 1067 42,01 88 88
3,46
59 2,32 1129,2 44,46 25 0,98 40 40
7/8
42
1050 1050
106 1066, 6,8 8 42,00 1047,7 41,25 95 3,74 1219 47,99 137 5,39 65,6 2,58 197 7,76 1150,7 45,30 1085,8 42,75 95 3,74 1114 43,86 91 91
3,58
59 2,32 1176,2 46,31 25 0,98 44 44
7/8
44
1100 1100
111 1117, 7,6 6 44,00 1098,5 43,25 99 3,90 1271 50,04 141 5,55 68,0 2,68 204 8,03 1202,8 47,35 1136,6 44,75 99 3,90 1166 45,91 95 95
3,74
59 2,32 1228,3 48,36 25 0,98 44 44
7/8
46
1150 1150
116 1168, 8,4 4 46,00 1149,3 45,25 102 4,02 1323 52,09 146 5,75 70,4 2,77 210 8,27 1254,8 49,40 1187,4 46,75 102 4,02 1218 47,95 98 98
3,86
59 2,32 1280,3 50,41 25 0,98 48 48
7/8
48
1200 1200
121 1219, 9,2 2 48,00 1200,1 47,25 106 4,17 1376 54,17 150 5,91 72,8 2,87 217 8,54 1307,4 51,47 1238,2 48,75 106 4,17 1271 50,04 10 100
3,94
59 2,32 1332,9 52,48 25 0,98 52 52
7/8
NOTES: 1) Values for B give max bore for SPO Compact Flange standard dimensions 2) Metric dimensions are governing. Imperial dimensions for info.
d_150_im
Page 3-3
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls A10601_r3.xls
Vector International International
Figure Flange Types (2)
Page 3-4
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Dimensions of Class 300 flanges Flange dimensions A
Q
No.
in
4
1/2
1,22 18 0,71 34 1,34 72,7 2,86 15 0,59
4
1/2
1,54 19 0,75 34 1,34 79,4 3,13 15 0,59
4
1/2
2,05 22 0,87 34 1,34 94,3 3,71 15 0,59
4
1/2
67
2,64 23 0,91 34 1,34 106,3 4,19 15 0,59
4
1/2
80
3,15 23 0,91 34 1,34
119 4,69 15 0,59
4
1/2
94
3,70 24 0,94 34 1,34 134,9 5,31 15 0,59
8
1/2
100
114,3 4,50 108,2 4,26 22 0,87 186 7,32 51 2,01 15,1 0,59 70 2,76 145,0 5,71 121,6 4,79 29 1,14 122 4,80 25 0,98 34 1,34 160,3 6,31 15 0,59
8
1/2
5
125
141,3 5,56 134,5 5,30 25 0,98 213 8,39 55 2,17 17,3 0,68 77 3,03 172,0 6,77 149,6 5,89 33 1,30 149 5,87 29 1,14 34 1,34 187,3 7,37 15 0,59 12 12
1/2
6
150
168,3 6,63 161,5 6,36 28 1,10 240 9,45 60 2,36 19,5 0,77 80 3,15 199,0 7,83 176,8 6,96 33 1,30 178 7,01 32 1,26 34 1,34 214,3 8,44 15 0,59 12 12
1/2
B in.
mm
C in.
mm in.
D
mm
E in.
F
Bolting data mm in.
Nominal size
G
mm in. mm in. mm in.
H
mm
J in.
mm
K in.
mm in.
L
mm
N in.
O
mm in. mm in.
P
mm
in.
NPS
DN
mm
1/2
15
21,3 0,84 17,1 0,67 15 0,59
93
3,66 40 1,57 7,2 0,28 49 1,93 52,0 2,05 27,6 1,09 23 0,91
22
0,87 17 0,67 34 1,34 67,3 2,65 15 0,59
3/4
20
26,7 1,05 22,5 0,89 15 0,59
98
3,86 40 1,57 7,3 0,29 49 1,93 57,4 2,26 33,0 1,30 23 0,91
31
1
25
33,4 1,31 27,9 1,10 15 0,59 105 4,13 40 1,57 7,5 0,30 50 1,97 64,1 2,52 39,7 1,56 23 0,91
39
1 1/2
40
48,3 1,90 42,8 1,69 15 0,59 120 4,72 41 1,61 8,4 0,33 51 2,01 79,0 3,11 54,6 2,15 23 0,91
52
2
50
60,3 2,37 54,8 2,16 15 0,59 132 5,20 42 1,65 9,7 0,38 53 2,09 91,0 3,58 66,6 2,62 23 0,91
2 1/2
65
73,0 2,87 66,9 2,63 16 0,63 145 5,71 43 1,69 11,1 0,44 54 2,13 103,7 4,08 79,3 3,12 23 0,91
3
80
88,9 3,50 82,8 3,26 18 0,71 161 6,34 46 1,81 12,7 0,50 62 2,44 119,6 4,71 96,2 3,79 29 1,14
4
Size
8
200
219,1 8,63 211,6 8,33 35 1,38 306 12,05 69 2,72 23,9 0,94 96 3,78 256,3 10,09 229,6 9,04 38 1,50 232 9,13 38 1,50 42 1,65 274,6 10,81 18 0,71 12 12
5/8
10
250
273,1 10,75 264,7 10,42 42 1,65 361 14,21 78 3,07 28,3 1,11 106 4,17 311,1 12,25 283,6 11,17 43 1,69 286 11,26 44 1,73 42 1,65 329,4 12,97 18 0,71 20 20
5/8
12
300
323,9 12,75 314,8 12,39 47 1,85 415 16,34 85 3,35 31,6 1,24 115 4,53 364,9 14,37 334,4 13,17 47 1,85 340 13,39 49 1,93 42 1,65 383,2 15,09 18 0,71 20 20
5/8
14
350
355,6 14,00 346,0 13,62 50 1,97 450 17,72 90 3,54 34,3 1,35 121 4,76 399,7 15,74 368,1 14,49 50 1,97 375 14,76 52 2,05 42 1,65 418 16,46 18 0,71 24 24
5/8
16
400
406,4 16,00 396,8 15,62 58 2,28 519 20,43 100 3,94 39,4 1,55 135 5,31 459,9 18,11 418,9 16,49 58 2,28 430 16,93 57 2,24 50 1,97 482,4 18,99 22 0,87 24 24
3/4
18
450
457,2 18,00 447,6 17,62 63 2,48 567 22,32 107 4,21 41,9 1,65 143 5,63 507,4 19,98 469,7 18,49 63 2,48 478 18,82 62 2,44 50 1,97 529,9 20,86 22 0,87 28 28
3/4
20
500
508,0 20,00 496,9 19,56 69 2,72 631 24,84 116 4,57 45,8 1,80 153 6,02 562,2 22,13 522,5 20,57 69 2,72 526 20,71 67 2,64 59 2,32 587,7 23,14 25 0,98 24 24
7/8
22
550
558,8 22,00 547,7 21,56 74 2,91 685 26,97 121 4,76 49,6 1,95 163 6,42 616,6 24,28 573,3 22,57 74 2,91 580 22,83 72 2,83 59 2,32 642,1 25,28 25 0,98 28 28
7/8
24
600
609,6 24,00 596,9 23,50 81 3,19 750 29,53 128 5,04 53,4 2,10 172 6,77 672,5 26,48 624,1 24,57 81 3,19 634 24,96 76 2,99 67 2,64 702 27,64 29 1,14 28
1
26
650
660,4 26,00 644,6 25,38 86 3,39 804 31,65 134 5,28 57,2 2,25 181 7,13 726,3 28,59 677,4 26,67 86 3,39 688 27,09 81 3,19 67 2,64 755,8 29,76 29 1,14 32
1
28
700
711,2 28,00 695,4 27,38 91 3,58 859 33,82 140 5,51 61,0 2,40 191 7,52 780,7 30,74 728,2 28,67 91 3,58 743 29,25 85 3,35 67 2,64 810,2 31,90 29 1,14 32
1
30
750
762,0 30,00 746,2 29,38 98 3,86 928 36,54 147 5,79 66,4 2,61 203 7,99 842,0 33,15 779,0 30,67 98 3,86 801 31,54 90 3,54 76 2,99 874,5 34,43 32 1,26 3 2
1 1 /8 /8
32
800
812,8 32,00 797,0 31,38 103 4,06 981 38,62 152 5,98 69,6 2,74 212 8,35 894,5 35,22 829,8 32,67 103 4,06 854 33,62 94 3,70 76 2,99 927 36,50 32 1,26 3 2
1 1 /8 /8
34
850
863,6 34,00 847,8 33,38 109 4,29 1045 41,14 159 6,26 73,4 2,89 221 8,70 950,0 37,40 880,6 34,67 109 4,29 907 35,71 98 3,86 85 3,35 985,5 38,80 35 1,38 3 2
1 1 /4 /4
36
900
914,4 36,00 898,6 35,38 114 4,49 1097 43,19 164 6,46 76,8 3,02 229 9,02 1002,1 39,45 931,4 36,67 114 4,49 959 37,76 102 4,02 85 3,35 1037,6 40,85 35 1,38 3 2
1 1 /4 /4
38
950
965,2 38,00 946,1 37,25 119 4,69 1152 45,35 170 6,69 80,7 3,18 238 9,37 1057,1 41,62 984,2 38,75 119 4,69 1014 39,92 107 4,21 85 3,35 1092,6 43,02 35 1,38 3 6
1 1 /4 /4
40
1 00 00 0 1 0 1 16 6 ,0 ,0 40,00 996,9 39,25 126 4,96 1210 47,64 177 6,97 85,4 3,36 251 9,88 1114,7 43,89 1035,0 40,75 126 4,96 1071 42,17 111 4,37 85 3,35 1150,2 45,28 35 1,38 4 0
1 1 /4 /4
42
1 05 05 0 1 0 6 66 6 ,8 ,8 42,00 1047,7 41,25 131 5,16 1271 50,04 184 7,24 88,6 3,49 258 10,16 1167,7 45,97 1085,8 42,75 131 5,16 1116 43,94 115 4,53 94 3,70 1206,2 47,49 38 1,50 3 6
1 3 /8 /8
44
1 10 10 0 1 1 1 17 7 ,6 ,6 44,00 1092,2 43,00 135 5,31 1323 52,09 190 7,48 91,7 3,61 266 10,47 1219,8 48,02 1136,6 44,75 135 5,31 1168 45,98 119 4,69 94 3,70 1258,3 49,54 38 1,50 4 0
1 3 /8 /8
46
1 15 15 0 1 1 6 68 8 ,4 ,4 46,00 1143,0 45,00 142 5,59 1385 54,53 198 7,80 94,7 3,73 276 10,87 1271,8 50,07 1187,4 46,75 142 5,59 1218 47,95 124 4,88 102 4,02 1314,3 51,74 42 1,65 3 6
1 1 /2 /2
48
1 20 20 0 1 2 1 19 9 ,2 ,2 48,00 1193,8 47,00 146 5,75 1437 56,57 204 8,03 97,9 3,85 283 11,14 1324,4 52,14 1238,2 48,75 146 5,75 1271 50,04 128 5,04 102 4,02 1366,9 53,81 42 1,65 3 6
1 1 /2 /2
NOTES: 1) Values for B give max bore for SPO Compact Flange standard dimensions 2) Metric dimensions are governing. Imperial dimensions for info.
d_300_im
Page 3-5
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls A10601_r3.xls
Vector International International
Figure Flange Types (3)
Page 3-6
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Dimensions of Class 600 flanges Flange dimensions A
Nominal size
B in.
mm
C in. mm in.
D
mm
E
F
in. mm in. mm in. mm
Bolting data
G in.
H
mm
J in.
mm
K in. mm in.
L
NPS
DN
mm
mm
1/ 2
15
21,3 0,84 17,1 0,67 20 0,79
93 3,66 51 2,01 10,9 0,43 56 2,20 52,0 2,05 27,6 1,09 23 0,91
3/ 4
20
26,7 1,05 22,5 0,89 20 0,79
98 3,86 53 2,09 11,9 0,47 58 2,28 57,4 2,26 33,0 1,30 23 0,91
1
25
33,4 1,31 27,9 1,10 20 0,79 105 4,13 56 2,20 13,3 0,52 61 2,40 64,1 2,52 39,7 1,56 23 0,91
1 1/ 2
N
O
in. mm in. mm in.
P
mm
Q in. mm in.
No.
Size
in
27 1,06 17 0,67 34 1,34 67,3 2,65 15 0,59
4
1/ 2
33 1,30 18 0,71 34 1,34 72,7 2,86 15 0,59
4
1/ 2
41 1,61 19 0,75 34 1,34 79,4 3,13 15 0,59
4
1/ 2
40
48, 3 1,90 42,8 1,69 23 0,91 121 4,76 64 2,52 16,5 0,65 72 2,83 80,0 3,15 54,6 2,15 28 1,10
58 2,28 22 0,87 34 1,34 95,3 3,75 15 0,59
8
1/ 2
2
50
60,3 2,37 54,8 2,16 23 0,91 136 5,35 60 2,36 15,2 0,60 69 2,72 94,7 3,73 66,6 2,62 28 1,10
73 2,87 23 0,91 34 1,34 110,0 4,33 15 0,59
8
1/ 2
2 1/ 2
65
73, 0 2,87 66,9 2,63 26 1,02 149 5,87 66 2,60 17,4 0,69 75 2,95 107,8 4,24 79,3 3,12 31 1,22
87 3,43 26 1,02 34 1,34 123,1 4,85 15 0,59 1 12 2
1/ 2
3
80
88,9 3,50 82,8 3,26 25 0,98 161 6,34 61 2,40 16,8 0,66 74 2,91 119,6 4,71 96,2 3,79 33 1,30
98 3,86 26 1,02 34 1,34 134,9 5,31 15 0,59 1 12 2
1/ 2
4
100
114,3 4,50 108,2 4,26 31 1,22 203 7,99 70 2,76 20,8 0,82 89 3,50 153,4 6,04 121,6 4,79 37 1,46 129 5,08 31 1,22 42 1,65 171,7 6,76 18 0,71 1 12 2
5/ 8
5
125
141,3 5,56 134,5 5,30 35 1,38 230 9,06 78 3,07 23,8 0,94 94 3,70 180,3 7,10 149,6 5,89 37 1,46 156 6,14 35 1,38 42 1,65 198,6 7,82 18 0,71 1 12 2
5/ 8
6
150
168,3 6,63 161,5 6,36 36 1,42 258 10,16 75 2,95 24,5 0,96 93 3,66 208,5 8,21 176,8 6,96 37 1,46 184 7,24 37 1,46 42 1,65 226,8 8,93 18 0,71 1 12 2
5/ 8
8
200
219,1 8,63 211,6 8,33 43 1,69 312 12,28 87 3,43 29,4 1,16 111 4,37 262,1 10,32 229,6 9,04 43 1,69 237 9,33 44 1,73 42 1,65 280,4 11,04 18 0,71 2 20 0
5/ 8
10
2 50 50
2 73 73 ,,1 1 10,75 264,7 10,42 53 2,09 382 15,04 102 4,02 35,8 1,41 130 5,12 322,3 12,69 283,6 11,17 53 2,09 293 11,54 51 2,01 50 1,97 344,8 13,57 22 0,87 2 20 0
3/ 4
12
3 00 00
3 23 23 ,,9 9 12,75 314,8 12,39 60 2,36 450 17,72 108 4,25 41,0 1,61 140 5,51 382,2 15,05 334,4 13,17 60 2,36 346 13,62 57 2,24 59 2,32 407,7 16,05 25 0,98 2 20 0
7/ 8
14
3 50 50
3 55 55 ,,6 6 14,00 346,0 13,62 64 2,52 482 18,98 113 4,45 43,7 1,72 148 5,83 413,7 16,29 368,1 14,49 64 2,52 377 14,84 61 2,40 59 2,32 439,2 17,29 25 0,98 2 24 4
7/ 8
16
4 00 00
4 06 06 ,,4 4 16,00 393,8 15,50 73 2,87 547 21,54 122 4,80 48,9 1,93 161 6,34 469,5 18,48 418,9 16,49 73 2,87 431 16,97 68 2,68 67 2,64 499,0 19,65 29 1,14 24
1
18
4 50 50
4 57 57 ,,2 2 18,00 447,6 17,62 80 3,15 614 24,17 131 5,16 54,2 2,13 173 6,81 527,6 20,77 469,7 18,49 80 3,15 487 19,17 74 2,91 76 2,99 560,1 22,05 32 1,26 2 4
1 1 //8 8
20
5 00 00
5 08 08 ,,0 0 20,00 496,9 19,56 86 3,39 664 26,14 139 5,47 58,3 2,30 184 7,24 578,1 22,76 522,5 20,57 86 3,39 538 21,18 80 3,15 76 2,99 610,6 24,04 32 1,26 2 8
1 1 //8 8
22
5 50 50
5 58 58 ,,8 8 22,00 547,7 21,56 94 3,70 730 28,74 149 5,87 63,4 2,50 197 7,76 635,2 25,01 573,3 22,57 94 3,70 592 23,31 85 3,35 85 3,35 670,7 26,41 35 1,38 2 4
1 1 //4 4
24
6 00 00
6 09 09 ,,6 6 24,00 596,9 23,50 100 3,94 785 30,91 158 6,22 68,1 2,68 208 8,19 690,1 27,17 624,1 24,57 100 3,94 647 25,47 91 3,58 85 3,35 725,6 28,57 35 1,38 2 8
1 1 //4 4
26
6 50 50
6 60 60 ,,4 4 26,00 644,6 25,38 105 4,13 835 32,87 166 6,54 71,9 2,83 217 8,54 740,1 29,14 677,4 26,67 105 4,13 697 27,44 97 3,82 85 3,35 775,6 30,54 35 1,38 3 2
1 1 //4 4
28
7 00 00
7 11 11 ,,2 2 28,00 695,4 27,38 112 4,41 900 35,43 176 6,93 76,9 3,03 229 9,02 796,7 31,37 728,2 28,67 112 4,41 745 29,33 102 4,02 94 3,70 835,2 32,88 38 1,50 3 2
1 3 //8 8
30
7 50 50
7 62 62 ,,0 0 30,00 746,2 29,38 118 4,65 955 37,60 185 7,28 81,8 3,22 241 9,49 851,3 33,52 779,0 30,67 118 4,65 799 31,46 108 4,25 94 3,70 889,8 35,03 38 1,50 3 6
1 3 //8 8
32 34
8 00 00 8 50 50
8 12 12 ,,8 8 32,00 797,0 31,38 126 4,96 1016 40,00 195 7,68 85,5 3,37 252 9,92 903,2 35,56 829,8 32,67 126 4,96 850 33,46 113 4,45 102 4,02 945,7 37,23 42 1,65 3 2 8 63 63 ,,6 6 34,00 847,8 33,38 133 5,24 1081 42,56 205 8,07 90,4 3,56 264 10,39 959,3 37,77 880,6 34,67 133 5,24 903 35,55 119 4,69 112 4,41 1004,8 39,56 45 1,77 3 2
1 1 //2 2 1 5 //8 8
36
9 00 00
9 14 14 ,,4 4 36,00 898,6 35,38 145 5,71 1134 44,65 214 8,43 95,1 3,74 282 11,10 1012,9 39,88 931,4 36,67 145 5,71 957 37,68 125 4,92 112 4,41 1058,4 41,67 45 1,77 3 2
1 5 //8 8
38
9 50 50
9 65 65 ,,2 2 38,00 946,1 37,25 147 5,79 1196 47,09 223 8,78 99,2 3,91 286 11,26 1065,5 41,95 984,2 38,75 147 5,79 1008 39,69 131 5,16 121 4,76 1115,0 43,90 49 1,93 3 2
1 3 //4 4
40
10 1000 00 1016 1016,0 ,0 40,00 996,9 39,25 153 6,02 1251 49,25 232 9,13 104,1 4,10 298 11,73 1120,1 44,10 1035,0 40,75 153 6,02 1062 41,81 136 5,35 121 4,76 1169,6 46,05 49 1,93 3 6
1 3 //4 4
42
10 1050 50 1066 1066,8 ,8 42,00 1047,7 41,25 165 6,50 1312 51,65 241 9,49 108,2 4,26 313 12,32 1172,7 46,17 1085,8 42,75 165 6,50 1106 43,54 141 5,55 130 5,12 1225,2 48,24 52 2,05 3 2
1 7 //8 8 1 7 //8 8
44
11 1100 00 1117 1117,6 ,6 44,00 1073,2 42,25 170 6,69 1365 53,74 249 9,80 112,4 4,43 323 12,72 1226,0 48,27 1136,6 44,75 170 6,69 1160 45,67 147 5,79 130 5,12 1278,5 50,33 52 2,05 3 6
46
11 1150 50 1168 1168,4 ,4 46,00 1124,0 44,25 174 6,85 1438 56,61 262 10,31 119,8 4,72 335 13,19 1290,4 50,80 1187,4 46,75 174 6,85 1221 48,07 152 5,98 139 5,47 1345,9 52,99 55 2,17 36
2
48
12 1200 00 1219 1219,2 ,2 48,00 1169,2 46,03 189 7,44 1490 58,66 270 10,63 123,7 4,87 354 13,94 1341,9 52,83 1238,2 48,75 189 7,44 1273 50,12 157 6,18 139 5,47 1397,4 55,02 55 2,17 36
2
NOTES: 1) Values for B give max bore for SPO Compact Flange standard dimensions 2) Metric dimensions are governing. Imperial dimensions for info.
d_600_im
Page 3-7
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls A10601_r3.xls
Vector International International
Figure Flange Types (4)
Page 3-8
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Dimensions of Class 900 flanges Flange dimensions A
Nominal size
B in.
mm
C in. mm in.
D
mm
E
F
Bolting data
G
in. mm in. mm in. mm in.
H
mm
J in.
mm
K in. mm in.
NPS
DN
mm
1/ 2
15
21,3 0,84 17,1 0,67 20 0,79
93
3,66 51 2,01 10,9 0,43 56 2,20 52,0 2,05 27,6 1,09 23 0,91
98
L
mm
27
N
O
in. mm in. mm in.
P
mm
Q
No.
in. mm in.
1,06 17 0,67 34 1,34 67,3 2,65 15 0,59
Size
in
4
1/2
3/ 4
20
26,7 1,05 22,5 0,89 20 0,79
3,86 53 2,09 11,9 0,47 58 2,28 57,4 2,26 33,0 1,30 23 0,91
33
1,30 18 0,71 34 1,34 72,7 2,86 15 0,59
4
1/2
1
25
33,4 1,31 27,9 1,10 20 0,79 105 4,13 56 2,20 13,3 0,52 61 2,40 64,1 2,52 39,7 1,56 23 0,91
41
1,61 19 0,75 34 1,34 79,4 3,13 15 0,59
4
1/2
1 1/2
40
48, 3 1,90 42,8 1,69 23 0,91 121 4,76 64 2,52 16,5 0,65 72 2,83 80,0 3,15 54,6 2,15 28 1,10
58
2,28 22 0,87 34 1,34 95,3 3,75 15 0,59
8
1/2
2
50
60,3 2,37 54,8 2,16 23 0,91 136 5,35 60 2,36 15,2 0,60 69 2,72 94,7 3,73 66,6 2,62 28 1,10
73
2,87 23 0,91 34 1,34 110,0 4,33 15 0,59
8
1/2
2 1/2
65
73, 0 2,87 66,9 2,63 26 1,02 149 5,87 66 2,60 17,4 0,69 75 2,95 107,8 4,24 79,3 3,12 31 1,22
87
3,43 26 1,02 34 1,34 123,1 4,85 15 0,59 12 12
1/2
3
80
88,9 3,50 82,8 3,26 25 0,98 161 6,34 61 2,40 16,8 0,66 74 2,91 119,6 4,71 96,2 3,79 33 1,30
98
12 3,86 26 1,02 34 1,34 134,9 5,31 15 0,59 12
1/2
4
100
114,3 4,50 108,2 4,26 31 1,22 203 7,99 70 2,76 20,8 0,82 89 3,50 153,4 6,04 121,6 4,79 37 1,46 129 5,08 31 1,22 42 1,65 171,7 6,76 18 0,71 12 12
5/8
5
125
141,3 5,56 134,5 5,30 35 1,38 230 9,06 78 3,07 23,8 0,94 94 3,70 180,3 7,10 149,6 5,89 37 1,46 156 6,14 35 1,38 42 1,65 198,6 7,82 18 0,71 12 12
5/8
6
150
168,3 6,63 161,5 6,36 40 1,57 263 10,35 87 3,43 27,8 1,09 103 4,06 213,3 8,40 176,8 6,96 40 1,57 189 7,44 40 1,57 42 1,65 231,6 9,12 18 0,71 16 16
5/8
8
200
219,1 8,63 211,6 8,33 50 1,97 330 12,99 98 3,86 34,0 1,34 124 4,88 270,7 10,66 229,6 9,04 50 1,97 241 9,49 48 1,89 50 1,97 293,2 11,54 22 0,87 20 20
3/4
10
25 0
27 3 3,, 1 10,75 264,7 10,42 60 2,36 397 15,63 110 4,33 41,0 1,61 141 5,55 329,3 12,96 283,6 11,17 60 2,36 293 11,54 56 2,20 59 2,32 354,8 13,97 25 0,98 20 20
7/8
12
30 0
32 3 3,, 9 12,75 314,8 12,39 68 2,68 462 18,19 119 4,69 45,8 1,80 154 6,06 384,4 15,13 334,4 13,17 68 2,68 346 13,62 64 2,52 67 2,64 413,9 16,30 29 1,14 20
1
14
35 0
35 5 5,, 6 14,00 346,0 13,62 73 2,87 497 19,57 127 5,00 49,6 1,95 164 6,46 419,8 16,53 368,1 14,49 73 2,87 382 15,04 68 2,68 67 2,64 449,3 17,69 29 1,14 24
1
16
40 0
40 6 6,, 4 16,00 396,8 15,62 82 3,23 567 22,32 140 5,51 56,6 2,23 179 7,05 481,3 18,95 418,9 16,49 82 3,23 441 17,36 75 2,95 76 2,99 513,8 20,23 32 1,26 2 4
1 1 /8 /8
18
45 0
45 7 7,, 2 18,00 447,6 17,62 90 3,54 633 24,92 153 6,02 62,4 2,46 193 7,60 538,5 21,20 469,7 18,49 90 3,54 495 19,49 82 3,23 85 3,35 574,0 22,60 35 1,38 2 4
1 1 /4 /4
20
50 0
50 8 8,, 0 20,00 496,9 19,56 99 3,90 700 27,56 166 6,54 68,6 2,70 208 8,19 597,0 23,50 522,5 20,57 99 3,90 545 21,46 89 3,50 94 3,70 635,5 25,02 38 1,50 2 4
1 3 /8 /8
22
55 0
55 8 8,, 8 22,00 547,7 21,56 107 4,21 764 30,08 179 7,05 73,8 2,91 222 8,74 651,1 25,63 573,3 22,57 107 4,21 598 23,54 96 3,78 102 4,02 693,6 27,31 42 1,65 2 4
1 1 /2 /2
24
60 0
60 9 9,, 6 24,00 596,9 23,50 115 4,53 830 32,68 191 7,52 79,6 3,13 236 9,29 708,7 27,90 624,1 24,57 115 4,53 653 25,71 102 4,02 112 4,41 754,2 29,69 45 1,77 2 4
1 5 /8 /8
26
65 0
66 0 0,, 4 26,00 632,0 24,88 124 4,88 894 35,20 204 8,03 85,2 3,35 251 9,88 763,3 30,05 677,4 26,67 124 4,88 706 27,80 109 4,29 121 4,76 812,8 32,00 49 1,93 2 4
1 3 /4 /4
28
70 0
71 1 1,, 2 28,00 679,4 26,75 141 5,55 948 37,32 214 8,43 90,5 3,56 274 10,79 816,9 32,16 728,2 28,67 141 5,55 759 29,88 116 4,57 121 4,76 866,4 34,11 49 1,93 2 4
1 3 /4 /4
30
75 0
76 2 2,, 0 30,00 730,2 28,75 149 5,87 1014 39,92 227 8,94 96,7 3,81 287 11,30 874,4 34,43 779,0 30,67 149 5,87 808 31,81 123 4,84 130 5,12 926,9 36,49 52 2,05 2 4
1 7 /8 /8
32 34
80 0 85 0
81 2 2,, 8 32,00 772,8 30,43 157 6,18 1081 42,56 239 9,41 102,8 4,05 301 11,85 932,9 36,73 829,8 32,67 157 6,18 864 34,02 129 5,08 139 5,47 988,4 38,91 55 2,17 24 86 3 3,, 6 34,00 819,2 32,25 158 6,22 1160 45,67 254 10,00 109,4 4,31 309 12,17 994,3 39,15 880,6 34,67 158 6,22 915 36,02 135 5,31 156 6,14 1057,1 41,62 62 2,44 2 4
2 2 1 /4 /4
36
90 0
91 4 4,, 4 36,00 869,8 34,24 176 6,93 1214 47,80 265 10,43 115,1 4,53 333 13,11 1047,9 41,26 931,4 36,67 176 6,93 969 38,15 142 5,59 156 6,14 1110,7 43,73 62 2,44 2 4
2 1 /4 /4
38
95 0
96 5 5,, 2 38,00 909,2 35,80 174 6,85 1291 50,83 279 10,98 121,5 4,78 337 13,27 1108,0 43,62 984,2 38,75 174 6,85 1023 40,28 148 5,83 174 6,85 1176,8 46,33 68 2,68 2 4
2 1 /2 /2
40
1000 1000 10 1016 16,0 ,0 40,00 956,0 37,64 190 7,48 1344 52,91 290 11,42 126,8 4,99 359 14,13 1161,2 45,72 1035,0 40,75 190 7,48 1077 42,40 155 6,10 174 6,85 1230,0 48,43 68 2,68 2 4
2 1 /2 /2
42
1050 1050 10 1066 66,8 ,8 42,00 1016,8 40,03 192 7,56 1396 54,96 300 11,81 131,6 5,18 366 14,41 1213,3 47,77 1085,8 42,75 192 7,56 1129 44,45 161 6,34 174 6,85 1282,1 50,48 68 2,68 2 8
2 1 /2 /2
44
1100 1100 11 1117 17,6 ,6 44,00 1053,6 41,48 211 8,31 1451 57,13 310 12,20 136,9 5,39 392 15,43 1268,0 49,92 1136,6 44,75 211 8,31 1183 46,57 167 6,57 174 6,85 1336,8 52,63 68 2,68 2 8
2 1 /2 /2
46
1150 1150 11 1168 68,4 ,4 46,00 1096,4 43,17 219 8,62 1527 60,12 324 12,76 143,5 5,65 406 15,98 1327,1 52,25 1187,4 46,75 219 8,62 1225 48,23 173 6,81 191 7,52 1401,9 55,19 74 2,91 2 8
2 3 /4 /4
48
1200 1200 12 1219 19,2 ,2 48,00 1147,2 45,17 218 8,58 1618 63,70 342 13,46 152,5 6,00 413 16,26 1400,2 55,13 1238,2 48,75 218 8,58 1294 50,94 179 7,05 210 8,27 1482,0 58,35 81 3,19 28
3
NOTES: 1) Values for B give max bore for SPO Compact Flange standard dimensions 2) Metric dimensions are governing. Imperial dimensions for info.
d_900_im
Page 3-9
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls A10601_r3.xls
Vector International International
Figure Flange Types (5)
Page 3-10
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Dimensions of Class 1500 flanges Flange dimensions A
Nominal size
B in.
mm
C in. mm in.
D
mm
E
F
in. mm in. mm in. mm
Bolting data
G in.
H
mm
J in.
mm
K in. mm in.
L
NPS
DN
mm
mm
1/ 2
15
21,3 0,84 17,1 0,67 20 0,79
93 3,66 51 2,01 10,9 0,43 56 2,20 52,0 2,05 27,6 1,09 23 0,91
3/ 4
20
26,7 1,05 22,5 0,89 20 0,79
98 3,86 53 2,09 11,9 0,47 58 2,28 57,4 2,26 33,0 1,30 23 0,91
1
25
33,4 1,31 27,9 1,10 20 0,79 105 4,13 56 2,20 13,3 0,52 61 2,40 64,1 2,52 39,7 1,56 23 0,91
1 1/2
N
O
in. mm in. mm in.
P
mm
Q in. mm in.
No.
Size
in
27 1,06 17 0,67 34 1,34 67,3 2,65 15 0,59
4
1/ 2
33 1,30 18 0,71 34 1,34 72,7 2,86 15 0,59
4
1/ 2
41 1,61 19 0,75 34 1,34 79,4 3,13 15 0,59
4
1/ 2
40
48, 3 1,90 42,8 1,69 23 0,91 121 4,76 64 2,52 16,5 0,65 72 2,83 80,0 3,15 54,6 2,15 28 1,10
58 2,28 22 0,87 34 1,34 95,3 3,75 15 0,59
8
1/ 2
2
50
60,3 2,37 54,8 2,16 23 0,91 136 5,35 60 2,36 15,2 0,60 69 2,72 94,7 3,73 66,6 2,62 28 1,10
73 2,87 23 0,91 34 1,34 110,0 4,33 15 0,59
8
1/ 2
2 1/2
65
73, 0 2,87 66,9 2,63 26 1,02 149 5,87 66 2,60 17,4 0,69 75 2,95 107,8 4,24 79,3 3,12 31 1,22
87 3,43 26 1,02 34 1,34 123,1 4,85 15 0,59 1 12 2
1/ 2
3
80
88,9 3,50 82,8 3,26 30 1,18 180 7,09 73 2,87 20,0 0,79 85 3,35 130,0 5,12 96,2 3,79 37 1,46 105 4,13 29 1,14 42 1,65 148,3 5,84 18 0,71 1 12 2
5/ 8
4
100
114,3 4,50 108,2 4,26 37 1,46 224 8,82 86 3,39 24,7 0,97 103 4,06 164,5 6,48 121,6 4,79 43 1,69 135 5,31 35 1,38 50 1,97 187,0 7,36 22 0,87 1 12 2
3/ 4
5
125
141,3 5,56 134,5 5,30 43 1,69 261 10,28 92 3,62 28,6 1,13 113 4,45 193,1 7,60 149,6 5,89 50 1,97 157 6,18 40 1,57 59 2,32 218,6 8,61 25 0,98 1 12 2
7/ 8
6
150
168,3 6,63 154,1 6,07 50 1,97 307 12,09 101 3,98 33,6 1,32 125 4,92 229,3 9,03 176,8 6,96 57 2,24 191 7,52 45 1,77 67 2,64 258,8 10,19 29 1,14 12
1
8
200
219,1 8,63 206,4 8,13 60 2,36 365 14,37 115 4,53 41,0 1,61 142 5,59 287,9 11,33 229,6 9,04 60 2,36 250 9,84 54 2,13 67 2,64 317,4 12,50 29 1,14 16
1
10
25 0
27 73 3 ,1 ,1 10,75 257,5 10,14 75 2,95 453 17,83 136 5,35 50,8 2,00 167 6,57 358,1 14,10 283,6 11,17 75 2,95 315 12,40 65 2,56 85 3,35 393,6 15,50 35 1,38 1 6
1 1 /4 /4
12
30 0
32 23 3 ,9 ,9 12,75 304,8 12,00 83 3,27 508 20,00 151 5,94 57,0 2,24 182 7,17 413,5 16,28 334,4 13,17 83 3,27 370 14,57 73 2,87 85 3,35 449,0 17,68 35 1,38 2 0
1 1 /4 /4
14
35 0
35 55 5 ,6 ,6 14,00 333,3 13,12 89 3,50 558 21,97 162 6,38 62,1 2,44 194 7,64 454,6 17,90 368,1 14,49 89 3,50 403 15,87 79 3,11 94 3,70 493,1 19,41 38 1,50 2 0
1 3 /8 /8
16
40 0
40 06 6 ,4 ,4 16,00 381,0 15,00 105 4,13 626 24,65 180 7,09 69,8 2,75 217 8,54 512,7 20,19 418,9 16,49 105 4,13 459 18,07 87 3,43 102 4,02 555,2 21,86 42 1,65 2 0
1 1 /2 /2
18
45 0
45 57 7 ,2 ,2 18,00 431,8 17,00 111 4,37 704 27,72 198 7,80 77,2 3,04 231 9,09 572,8 22,55 469,7 18,49 111 4,37 515 20,28 96 3,78 121 4,76 622,3 24,50 49 1,93 2 0
1 3 /4 /4 1 7 /8 /8
20
50 0
50 08 8 ,0 ,0 20,00 477,8 18,81 126 4,96 778 30,63 217 8,54 85,6 3,37 255 10,04 638,2 25,13 522,5 20,57 126 4,96 572 22,52 104 4,09 130 5,12 690,7 27,19 52 2,05 2 0
22
55 0
55 58 8 ,8 ,8 22,00 527,0 20,75 142 5,59 850 33,46 234 9,21 93,7 3,69 279 10,98 702,4 27,65 573,3 22,57 142 5,59 634 24,96 112 4,41 139 5,47 757,9 29,84 55 2,17 20
2
24
60 0
60 09 9 ,6 ,6 24,00 574,6 22,62 146 5,75 933 36,73 253 9,96 101,4 3,99 291 11,46 766,5 30,18 624,1 24,57 146 5,75 688 27,09 120 4,72 156 6,14 829,3 32,65 62 2,44 2 0
2 1 /4 /4
26
65 0
66 60 0 ,4 ,4 26,00 616,0 24,25 172 6,77 990 38,98 269 10,59 108,9 4,29 325 12,80 824,2 32,45 677,4 26,67 172 6,77 745 29,33 129 5,08 156 6,14 887,0 34,92 62 2,44 2 0
2 1 /4 /4
28
70 0
71 11 1 ,2 ,2 28,00 651,2 25,64 182 7,17 1051 41,38 285 11,22 116,4 4,58 344 13,54 884,4 34,82 728,2 28,67 182 7,17 805 31,69 137 5,39 156 6,14 947,2 37,29 62 2,44 2 4
2 1 /4 /4
30
75 0
76 62 2 ,0 ,0 30,00 702,0 27,64 186 7,32 1132 44,57 304 11,97 124,7 4,91 357 14,06 948,7 37,35 779,0 30,67 186 7,32 864 34,02 145 5,71 174 6,85 1017,5 40,06 68 2,68 2 4
2 1 /2 /2
32 34
80 0 85 0
81 12 2 ,8 ,8 32,00 740,8 29,17 202 7,95 1155 45,47 311 12,24 126,7 4,99 376 14,80 972,0 38,27 829,8 32,67 202 7,95 887 34,92 153 6,02 174 6,85 1040,8 40,98 68 2,68 2 4 86 63 3 ,6 ,6 34,00 791,6 31,17 214 8,43 1232 48,50 328 12,91 134,0 5,28 395 15,55 1032,3 40,64 880,6 34,67 214 8,43 930 36,61 162 6,38 191 7,52 1107,1 43,59 74 2,91 2 4
2 1 /2 /2 2 3 //4 4
36
90 0
91 14 4 ,4 ,4 36,00 834,4 32,85 222 8,74 1339 52,72 352 13,86 143,5 5,65 411 16,18 1102,5 43,41 931,4 36,67 222 8,74 992 39,06 172 6,77 227 8,94 1191,3 46,90 88 3,46 2 0
3 1 /4 /4
38
95 0
96 65 5 ,2 ,2 38,00 875,2 34,46 226 8,90 1416 55,75 369 14,53 150,8 5,94 422 16,61 1162,7 45,78 984,2 38,75 226 8,90 1050 41,34 181 7,13 245 9,65 1257,5 49,51 94 3,70 2 0
3 1 /2 /2
40
10 1000 00 1016 1016,0 ,0 40,00 916,0 36,06 250 9,84 1452 57,17 382 15,04 157,5 6,20 456 17,95 1216,2 47,88 1035,0 40,75 250 9,84 1105 43,50 190 7,48 227 8,94 1305,0 51,38 88 3,46 2 4
3 1 /4 /4
42
10 1050 50 1066 1066,8 ,8 42,00 966,8 38,06 257 10,12 1549 60,98 402 15,83 165,0 6,50 469 18,46 1277,7 50,30 1085,8 42,75 257 10,12 1144 45,04 199 7,83 262 10,31 1379,5 54,31 101 3,98 2 0
3 3 /4 /4
44
11 1100 00 1117 1117,6 ,6 44,00 1007,6 39,67 275 10,83 1583 62,32 413 16,26 171,0 6,73 495 19,49 1329,4 52,34 1136,6 44,75 275 10,83 1216 47,87 208 8,19 245 9,65 1424,2 56,07 94 3,70 2 4
3 1 /2 /2
46
11 1150 50 1168 1168,4 ,4 46,00 1048,4 41,28 281 11,06 1666 65,59 433 17,05 179,5 7,07 510 20,08 1394,7 54,91 1187,4 46,75 281 11,06 1261 49,65 217 8,54 262 10,31 1496,5 58,92 101 3,98 2 4
3 3 /4 /4
48
12 1200 00 1219 1219,2 ,2 48,00 1099,2 43,28 303 11,93 1714 67,48 445 17,52 184,7 7,27 538 21,18 1442,9 56,81 1238,2 48,75 303 11,93 1309 51,54 226 8,90 262 10,31 1544,7 60,81 101 3,98 2 4
3 3 /4 /4
NOTES: 1) Values for B give max bore for SPO Compact Flange standard dimensions 2) Metric dimensions are governing. Imperial dimensions for info.
d_1500_i m
Page 3-11
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls A10601_r3.xls
Vector International International
Figure Flange Types (6)
Page 3-12
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Dimensions of Class 2500 flanges Flange dimensions A
Nominal size
B in.
mm
C in. mm in.
D
mm
E
F
Bolting data
G
in. mm in. mm in. mm in.
H
mm
J in.
mm
K in. mm in.
L
mm
N
O
in. mm in. mm in.
P
Q
No.
Size
mm
1/ 2
15
21,3 0,84 15,8 0,62 20 0,79
93 3,66 51 2,01 10,9 0,43 56 2,20 52,0 2,05 27,6 1,09 23 0,91
3/ 4
20
26,7 1,05 21,0 0,83 20 0,79
98 3,86 53 2,09 11,9 0,47 58 2,28 57,4 2,26 33,0 1,30 23 0,91
33
1,30 18 0,71 34 1,34 72,7 2,86 15 0,59
4
1/2
1
25
33,4 1,31 26,6 1,05 20 0,79 105 4,13 56 2,20 13,3 0,52 61 2,40 64,1 2,52 39,7 1,56 23 0,91
41
1,61 19 0,75 34 1,34 79,4 3,13 15 0,59
4
1/2
27
mm
in. mm in.
DN
NPS
1,06 17 0,67 34 1,34 67,3 2,65 15 0,59
in
4
1/2
1 1/2
40
48, 3 1,90 40,9 1,61 23 0,91 121 4,76 64 2,52 16,5 0,65 72 2,83 80,0 3,15 54,6 2,15 28 1,10
58
2,28 22 0,87 34 1,34 95,3 3,75 15 0,59
8
1/2
2
50
60,3 2,37 52,5 2,07 27 1,06 147 5,79 72 2,83 18,4 0,72 81 3,19 97,9 3,85 66,6 2,62 33 1,30
73
2,87 25 0,98 42 1,65 116,2 4,57 18 0,71
8
5/8
90
2 1/2
65
73, 0 2,87 62,7 2,47 32 1,26 179 7,05 81 3,19 20,7 0,81 90 3,54 119,1 4,69 79,3 3,12 39 1,54
3,54 29 1,14 50 1,97 141,6 5,57 22 0,87
8
3/4
3
80
88,9 3,50 77,9 3,07 36 1,42 209 8,23 85 3,35 23,7 0,93 98 3,86 140,8 5,54 96,2 3,79 45 1,77 104 4,09 33 1,30 59 2,32 166,3 6,55 25 0,98
8
7/8
4
100
114,3 4,50 102,3 4,03 44 1,73 248 9,76 95 3,74 28,9 1,14 116 4,57 170,9 6,73 121,6 4,79 52 2,05 133 5,24 39 1,54 67 2,64 200,4 7,89 29 1,14 8
1
5
125
141,3 5,56 122,2 4,81 50 1,97 278 10,94 106 4,17 33,9 1,33 127 5,00 200,7 7,90 149,6 5,89 57 2,24 163 6,42 45 1,77 67 2,64 230,2 9,06 29 1,14 12
1
6
150
168,3 6,63 146,4 5,76 58 2,28 322 12,68 120 4,72 39,5 1,56 139 5,47 236,3 9,30 176,8 6,96 63 2,48 196 7,72 52 2,05 76 2,99 268,8 10,58 32 1,26 1 2
1 1 //8 8
8
200
219,1 8,63 198,5 7,81 72 2,83 408 16,06 145 5,71 49,1 1,93 167 6,57 305,2 12,02 229,6 9,04 76 2,99 253 9,96 63 2,48 94 3,70 343,7 13,53 38 1,50 1 2
1 3 //8 8
10
25 0
2 73 73 ,,1 1 10,75 242,9 9,56 88 3,46 485 19,09 172 6,77 60,5 2,38 192 7,56 372,5 14,67 283,6 11,17 88 3,46 319 12,56 76 2,99 102 4,02 415,0 16,34 42 1,65 1 6
1 1 //2 2
12
30 0
3 23 23 ,,9 9 12,75 288,9 11,37 99 3,90 564 22,20 195 7,68 68,5 2,70 214 8,43 433,7 17,07 334,4 13,17 101 3,98 376 14,80 86 3,39 121 4,76 483,2 19,02 49 1,93 1 6
1 3 //4 4
14
35 0
3 55 55 ,,6 6 14,00 317,5 12,50 108 4,25 618 24,33 211 8,31 75,0 2,95 228 8,98 478,7 18,85 368,1 14,49 108 4,25 412 16,22 92 3,62 130 5,12 531,2 20,91 52 2,05 1 6
1 7 //8 8
16
40 0
4 06 06 ,,4 4 16,00 363,5 14,31 125 4,92 718 28,27 238 9,37 85,9 3,38 255 10,04 552,3 21,74 418,9 16,49 125 4,92 473 18,62 103 4,06 156 6,14 615,1 24,22 62 2,44 1 6
2 1 //4 4
18
45 0
4 57 57 ,,2 2 18,00 409,4 16,12 136 5,35 780 30,71 260 10,24 95,0 3,74 278 10,94 613,5 24,15 469,7 18,49 136 5,35 535 21,06 113 4,45 156 6,14 676,3 26,63 62 2,44 1 6
2 1 //4 4
20
50 0
5 08 08 ,,0 0 20,00 455,6 17,94 147 5,79 849 33,43 282 11,10 103,5 4,07 298 11,73 666,2 26,23 522,5 20,57 147 5,79 582 22,91 126 4,96 174 6,85 735,0 28,94 68 2,68 1 6
2 1 //2 2
22
55 0
5 58 58 ,,8 8 22,00 501,6 19,75 163 6,42 958 37,72 310 12,20 113,8 4,48 323 12,72 740,0 29,13 573,3 22,57 163 6,42 633 24,92 137 5,39 210 8,27 821,8 32,35 81 3,19 16
3
24
60 0
6 09 09 ,,6 6 24,00 547,7 21,56 176 6,93 1039 40,91 334 13,15 122,7 4,83 346 13,62 802,5 31,59 624,1 24,57 176 6,93 692 27,24 149 5,87 227 8,94 891,3 35,09 88 3,46 1 6
3 1 //4 4
NOTES: 1) Values for B give max bore for SPO Compact Flange standard dimensions 2) Metric dimensions are governing. Imperial dimensions for info.
d_2500_i m
Page 3-13
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls A10601_r3.xls
Vector International International
Figure Flange Types (7)
Page 3-14
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Dimensions of Class 4500i flanges Flange dimensions A
Nominal size
B in.
mm
C in. mm in.
D
mm
E
F
in. mm in. mm in. mm
Bolting data
G in.
H
mm
J in.
mm
K in. mm in.
L
NPS
DN
mm
mm
1/ 2
15
21,3 0,84 15,8 0,62 20 0,79
93 3,66 53 2,09 10,9 0,43 56 2,20 52,0 2,05 27,6 1,09 23 0,91
3/ 4
20
26,7 1,05 21,0 0,83 20 0,79
98 3,86 55 2,17 11,9 0,47 58 2,28 57,4 2,26 33,0 1,30 23 0,91
1
25
1 1/ 2
40
48, 3 1,90 40,9 1,61 25 0,98 133 5,24 68 2,68 17,4 0,69 79 3,11 84,0 3,31 54,6 2,15 34 1,34
2
N
O
in. mm in. mm in.
P mm
Q in. mm in.
No.
Size
in
27 1,06 17 0,67 34 1,34 67,3 2,65 15 0,59
4
1/ 2
33 1,30 18 0,71 34 1,34 72,7 2,86 15 0,59
4
1/ 2
33,4 1,31 26,6 1,05 20 0,79 107 4,21 58 2,28 14,0 0,55 68 2,68 66,2 2,61 39,7 1,56 28 1,10
46 1,81 19 0,75 34 1,34 81,5 3,21 15 0,59
8
1/ 2
58 2,28 23 0,91 42 1,65 102,3 4,03 18 0,71
8
5/ 8
50
60,3 2,37 49,2 1,94 28 1,10 147 5,79 77 3,03 20,6 0,81 85 3,35 97,9 3,85 66,6 2,62 33 1,30
73 2,87 26 1,02 42 1,65 116,2 4,57 18 0,71
8
5/ 8
2 1/ 2
65
73, 0 2,87 57,8 2,28 34 1,34 179 7,05 82 3,23 22,4 0,88 92 3,62 119,6 4,71 79,3 3,12 39 1,54
90 3,54 30 1,18 50 1,97 142,1 5,59 22 0,87
8
3/ 4
3
80
88,9 3,50 73,7 2,90 38 1,50 210 8,27 89 3,50 25,3 1,00 100 3,94 142,5 5,61 96,2 3,79 45 1,77 106 4,17 34 1,34 59 2,32 168,0 6,61 25 0,98
8
7/ 8
4
100
114,3 4,50 97,2 3,83 46 1,81 244 9,61 100 3,94 31,1 1,22 116 4,57 176,0 6,93 121,6 4,79 48 1,89 140 5,51 41 1,61 59 2,32 201,5 7,93 25 0,98 1 12 2
7/ 8
5
125
141,3 5,56 115,9 4,56 55 2,17 296 11,65 116 4,57 37,0 1,46 136 5,35 210,5 8,29 149,6 5,89 63 2,48 170 6,69 48 1,89 76 2,99 243,0 9,57 32 1,26 1 2
1 1 //8 8
6
150
168,3 6,63 139,8 5,50 63 2,48 336 13,23 131 5,16 44,1 1,74 151 5,94 241,7 9,52 176,8 6,96 70 2,76 199 7,83 55 2,17 85 3,35 277,2 10,91 35 1,38 1 2
1 1 //4 4
8
200
219,1 8,63 182,6 7,19 77 3,03 418 16,46 158 6,22 55,2 2,17 183 7,20 305,2 12,02 229,6 9,04 84 3,31 252 9,92 67 2,64 102 4,02 347,7 13,69 42 1,65 1 2
1 1 //2 2
10
2 50 50
2 73 73 ,,1 1 10,75 230,2 9,06 95 3,74 518 20,39 190 7,48 66,4 2,61 212 8,35 378,6 14,91 283,6 11,17 102 4,02 312 12,28 80 3,15 130 5,12 431,1 16,97 52 2,05 1 2
1 7 //8 8
12
3 00 00
3 23 23 ,,9 9 12,75 273,1 10,75 109 4,29 600 23,62 217 8,54 75,3 2,96 230 9,06 461,5 18,17 334,4 13,17 109 4,29 395 15,55 91 3,58 130 5,12 514,0 20,24 52 2,05 1 6
1 7 //8 8
14
3 50 50
3 55 55 ,,6 6 14,00 300,0 11,81 117 4,61 647 25,47 234 9,21 81,6 3,21 246 9,69 499,5 19,67 368,1 14,49 117 4,61 431 16,97 98 3,86 139 5,47 555,0 21,85 55 2,17 16
2
16
4 00 00
4 06 06 ,,4 4 16,00 344,5 13,56 130 5,12 718 28,27 260 10,24 92,1 3,63 269 10,59 552,3 21,74 418,9 16,49 130 5,12 473 18,62 111 4,37 156 6,14 615,1 24,22 62 2,44 1 6
2 1 //4 4
18
4 50 50
4 57 57 ,,2 2 18,00 387,3 15,25 143 5,63 796 31,34 285 11,22 102,9 4,05 294 11,57 613,2 24,14 469,7 18,49 143 5,63 529 20,83 124 4,88 174 6,85 682,0 26,85 68 2,68 1 6
2 1 //2 2
20
5 00 00
5 08 08 ,,0 0 20,00 431,8 17,00 163 6,42 927 36,50 319 12,56 112,5 4,43 322 12,68 690,5 27,19 522,5 20,57 163 6,42 580 22,83 138 5,43 227 8,94 779,3 30,68 88 3,46 1 2
3 1 //4 4 3 1 //2 2
22
5 50 50
5 58 58 ,,8 8 22,00 476,2 18,75 176 6,93 1007 39,65 345 13,58 122,4 4,82 347 13,66 753,5 29,67 573,3 22,57 176 6,93 641 25,24 151 5,94 245 9,65 848,3 33,40 94 3,70 1 2
24
6 00 00
6 09 09 ,,6 6 24,00 517,3 20,37 191 7,52 1112 43,78 374 14,72 132,5 5,22 376 14,80 823,7 32,43 624,1 24,57 195 7,68 696 27,40 163 6,42 280 11,02 931,5 36,67 107 4,21 12
4
NOTES: 1) Values for B give max bore for SPO Compact Flange standard dimensions 2) Metric dimensions are governing. Imperial dimensions for info.
d_4500i_im
Page 3-15
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
fig. groove_seal ring
Page 4-1
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Seal ring and rigid interface groove Classes 150, 300, 600, 900, 1500, 2500 and 4500i Groove dimensions
Nominal Nomi nal size
Seal ring siz size e
NPS DN 1/2 15 3/4 20 1 25 1 1/2 40 2 50 2 1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 22 550 24 600 26 650 28 700 30 750 32 800 34 850 36 900 38 950 40 1000 42 1050 44 1100 46 1150 48 1200 NOTES: 1) Dimensions
IX0,5 IX0,75 IX1 IX1,5 IX2 IX2,5 IX3 IX4 IX5 IX6 IX8 IX10 IX12 IX14 IX16 IX18 IX20 IX22 IX24 IX26 IX28 IX30 IX32 IX34 IX36 IX38 IX40 IX42 IX44 IX46 IX48
Inside diameter A mm 20,8 25,8 32,8 47,8 59,8 72,8 87,8 113,8 139,8 167,7 217,7 271,7 321,7 353,7 405,7 455,7 507,7 557,7 607,7 659,5 709,5 761,5 811,5 861,5 913,5 963,5 1015,5 1065,5 1115,5 1167,5 1217,5
Outside diameter B mm 30,8 35,8 42,8 58,8 71,8 85,8 101,8 129,7 157,7 187,7 239,6 299,6 348,5 381,5 435,5 487,4 540,4 592,4 643,3 696,2 748,2 801,1 852,1 903,1 957,0 1008,0 1061,0 1111,9 1162,9 1215,8 1266,8
Depth C mm 5 ,3 5 ,3 5 ,3 5 ,6 6 ,2 6 ,8 7 ,4 8 ,4 9 ,3 10,1 11,5 12,9 14,0 14,6 15,6 16,5 17,6 18,4 19,2 20,0 20,9 21,6 22,3 23,0 23,8 24,4 25,1 25,6 26,4 27,0 27,5
Seal ring dimensions
Inside
Outside
diameter D mm 22,2 27,2 34,2 49,3 61,3 74,4 89,5 115,7 142,0 170,2 220,5 274,9 325,0 357,1 409,3 459,4 511,6 561,7 611,9 664,0 714,1 766,3 816,4 866,6 918,7 968,8 1021,0 1071,1 1121,3 1173,4 1223,6
diameter E mm 30,2 35,2 42,2 58,2 71,1 85,0 101,0 128,8 156,8 186,7 238,5 298,4 347,4 380,3 434,3 486,2 539,2 591,2 642,2 695,2 747,2 800,2 851,2 902,2 956,2 1007,2 1060,2 1111,3 1162,3 1215,3 1266,3
Height F mm 10,0 10,0 10,0 10,6 11,8 13,0 14,2 16,2 17,9 19,6 22,4 25,2 27,1 28,5 30,5 32,3 34,1 35,7 37,3 38,8 40,2 41,7 43,0 44,3 45,6 46,9 48,1 49,3 50,4 51,6 52,7
Approx. weight of seal ring kg 0,02 0,03 0,03 0,05 0,08 0,12 0,17 0,28 0,42 0,62 0,99 1,85 2,18 2,60 3,43 4,38 5,27 6,48 7,55 8,74 10,4 11,8 13,3 14,8 17,1 18,9 20,9 23,0 25,1 27,5 29,9
are rounded and shall not be used for machine drawings.
d_groove_seal ring
Page 4-2
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 150 flanges No Nomi mina nall size size
Approximate weights (ea)
Nec Neck k wall wall th thic ickn knes ess s
Weld neck
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1 1/2 1 1/2 1 1/2 2 2
15 15 15 1 15 5 20 20 20 2 20 0 25 25 25 25 40 40 4 40 0 50 50
10S 40 80 1 16 60 10S 40 80 1 16 60 10S 40 80 160 10S 40 80 10S 40
2,11 2,77 3,73 4,78 2,11 2,87 3,91 5,56 2,77 3 3,,38 4 4,,55 6,35 2,77 3,68 5 5,,08 2,77 3,91
0,67 0,68 0,69 0,71 0,74 0,76 0,78 0,81 0,86 0,88 0,91 0,95 1,1 1,1 1 1,,2 1,3 1,3
0,67
0,14 0,15 0,17 0,18 0,17 0,19 0,21 0,25 0,23 0,25 0,29 0,34 0,34 0,39 0,46 0,45 0,53
1,0
1,1 1,2 1,2 1,2 1,3 1,3 1,3 1,3 1,5 1,5 1,5 1,6 1,9 1,9 2,0 2,2 2,3
0,8
0,8
0,9
0,8 0,9
1,1
0,9 1,1
1,8
1,1 1,5
2,2
1,6 1,8
2 2 1/2 2 1/2 2 1/2 3 3 4 4 5 5 6 6 8 8 10 10 12
50 65 65 6 65 5 80 80 100 1 00 10 125 1 25 12 150 1 50 15 200 200 250 2 25 50 300
8 80 0 10S 40 80 10S 4 40 0 10S 40 10S 40 10S 40 10S 20 10S 2 20 0 10S
5,54 3,05 5,16 7 7,,01 3,05 5,49 3,05 6,02 3,40 6,55 3,40 7,11 3,76 6,35 4,19 6,35 4,57
1,4 1,6 1,7 1 1,,8 1,9 2,1 2,9 3,3 3,8 4,4 5,0 5,9 6,1 6,8 9,8 10,7 12,2
2,7
1,9 2,1
12 14 14 14 16 16 16 18 18 18 20 20 20 22 22 22 24
3 30 00 350 350 3 35 50 400 400 4 40 00 450 450 4 45 50 500 500 5 50 00 550 550 5 55 50 600
2 20 0 10S 10 2 20 0 10S 10 2 20 0 10S 10 2 20 0 10S 10 2 20 0 10S 10 2 20 0 10
6,35 4,78 6,35 7,92 4,78 6,35 7,92 4,78 6,35 7,92 5,54 6,35 9,53 5,54 6,35 9,53 6,35
13,1 15,1 16,0 16,9 22,7 23,8 25,0 26,6 27,9 29,3 33,5 34,3 37,5 40,9 41,8 45,6 57,9
24 24
600 6 60 00
20 XS
9,53 12,70
62,4 66,8
0,75
0,88
1,2
1,4
1,9
2,5 4,2 6,2 9,0 12,7 22,9 32,6 41,9
62,0
81,6
107
138
185
0,64 0,6 0,78 0,93 0,82 1,12 1,19 1,73 1,7 2,48 2,13 3,29 2,91 3,99 4,89 6,1 6,07 7,33 7,67 8,95 10,2 11,2 12,8 14,3 12,4 14,3 16,2 16,8 17,9 22,5 20,7 22,1 27,4 29,7 35,9 42
w_150
1,1
1,2
1,5
1,7
2,0
2,7 3,3 4,2 4,9 6,4 8,9 10,3 12,0
18,9
22,0
26,7
33,0
47,7
2,4 2,6 2,8 2,9 3,5 3,8 4,4 5,0 5,9 6,7 7,0 8,2 9,3 10,4 13,7 15,0 16,4 17,6 19,6 20,9 22,2 30,1 31,7 33,2 34,4 36,3 38,2 43,5 44,6 49,2 53,7 55,1 60,4 77,4 83,6 89,7
38,0
2,2 2,3 2,5 2,9 3,1 3,9 4,1 4,9 5,4 6,7 7,1 10,0 11,0 13,0
47,0
13,0 15,0
69,0
16,0 23,0
90,0
24,0 26,0
118
28,0 32,0
148
35,0 38,0
193
42,0 55,0
3,4 4,7 7,1 10,0 16,0 26,0
61,0
Page 5-1
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 150 flanges No Nomi mina nall size size
Approximate weights (ea)
Nec Neck k wall wall th thic ickn knes ess s
Weld neck
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
26 26 26 28 28 28 30 30 30 32 32 32 34 34 34 36 36 36 38 38 38 40 40 40 42 42 42 42 44 44 44 44 46 46
650 650 650 700 700 700 750 750 7 75 50 800 800 8 80 00 850 850 8 85 50 900 900 9 90 00 950 950 9 95 50 1000 1000 1000 1050 1050 1050 1050 1100 1100 1100 1100 1150 1150
10 S ST TD 20 10 S ST TD 20 10 S TD 2 20 0 10 S TD 2 20 0 10 S TD 2 20 0 10 S TD 2 20 0 S TD XS ISO S TD X XS S ISO S TD X XS S ISO ISO S TD X XS S ISO ISO S TD X XS S
7,92 9,53 12,70 7,92 9,53 12,70 7,92 9,53 12,70 7,92 9,53 12,70 7,92 9,53 12,70 7,92 9,53 12,70 9,53 12,70 14,20 9,53 12,70 14,20 9,53 12,70 14,20 16,00 9,53 12,70 14,20 16,00 9,53 12,70
72,9 75,5 80,5 85,0 87,9 93,6 97,8 1 10 01 107 110 1 11 14 121 123 1 12 27 135 148 1 15 53 161 172 182 186 197 208 213 207 218 224 230 227 240 246 253 245 259
232
39 42,6 49,6 46,1 50,2 58,2 54,1 58,7 67,8 61,5 66,7 76,8 69,2 74,9 86,1 77,3 83,6 95,9 96,3 110 116 113 128 135 117 133 141 150 128 145 154 163 139 158
56,8
95,8 99,4 106,4 112,9 117 125 131 136 145 148 154 164 166 172 183 198 204 216 231 245 251 269 284 291 279 295 303 312 307 324 333 342 332 351
235
65,0
286
70,0 76,0
338
82,0 86,0
394
93,0 96,0
458
103 107
537
115 127
616
136 146
707
155 166
791
176 174
900
181 192
1007
208 207
46 46 46 48 48 48 48 48
1150 1150 1150 1200 1200 1200 1200 1200
ISO ISO ISO S TD X XS S ISO ISO ISO
14,20 16,00 17,50 9,53 12,70 14,20 16,00 17,50
265 273 279 268 282 289 297 304
1112
229 222
283
339
402
466
559
649
751
839
953
1064
1197
w_150
167 177 186 152 172 182 193 203
66,8
77,2
86,9
97,0
120,3
134,7
156
162
179
193
212
360 370 379 364 384 394 405 415
246
Page 5-2
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 300 flanges No Nomi mina nall si size ze
Approximate weights (ea)
Neck Neck wall wall th thic ickn knes ess s
Weld neck
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1 1/2 1 1/2 1 1/2 1 1/2 2
15 15 15 1 15 5 20 20 20 2 20 0 25 25 25 25 40 40 40 4 40 0 50
10S 40 80 1 16 60 10S 40 80 1 16 60 10S 40 80 160 10S 40 80 160 10S
2,11 2,77 3,73 4,78 2,11 2,87 3,91 5,56 2,77 3 3,,38 4 4,,55 6,35 2,77 3,68 5,08 7,14 2,77
0,67 0,68 0,69 0,71 0,74 0,76 0,78 0,81 0,86 0,88 0,91 0,95 1,1 1,1 1,2 1 1,,3 1,3
0,67
0,14 0,15 0,17 0,18 0,17 0,19 0,21 0,25 0,23 0,25 0,29 0,34 0,34 0,39 0,46 0,55 0,45
1,0
1,1 1,2 1,2 1,2 1,3 1,3 1,3 1,3 1,5 1,5 1,5 1,6 1,9 1,9 2,0 2,1 2,2
0,8
0,8
0,9
0,8 0,9
1,1
0,9 1,1
1,8
1,1 1,5
2,2
1,6 1,8
2 2 2 2 1/2 2 1/2 2 1/2 2 1/2 3 3 3 4 4 4 5 5 5 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10
50 50 50 65 65 65 6 65 5 80 80 80 100 100 1 00 10 125 125 1 25 12 150 150 150 200 200 200 200 200 200 250 250 250 250 250 250
40 80 160 10S 40 80 160 10S 40 8 80 0 10S 40 80 10S 40 80 10S 40 80 10S 20 30 40 60 80 10S 20 30 40 60 80
3,91 5,54 8,74 3,05 5,16 7,01 9,53 3,05 5,49 7,62 3,05 6 6,,02 8,56 3,40 6 6,,55 9,53 3,40 7 7,,11 10,97 3,76 6,35 7,04 8,18 10 10,31 12,70 4,19 6,35 7,80 9,27 1 12 2,70 15,09
1,3 1,4 1,6 1,6 1,7 1,8 2 2,,0 1,9 2,1 2,3 2,9 3,3 3,6 3,8 4,4 4,9 5,0 5,9 6,7 9,7 10,6 10,8 11,2 12,0 12,8 13,7 14,8 15,5 16,2 17,9 19,0
2,7
2,0 2,1
3,4
2,3 2,3
4,7
2,6 2,9
7,1
3,3 3,9
10,0
4,4 4,9
20,0
5,8 9,3
31,0
11,0 12,3
0,75
0,88
1,2
1,4
1,9
2,5
4,2
6,2
9,0
18,6
30,8
w_300
0,53 0,64 0,83 0,6 0,78 0,93 1,12 0,82 1,12 1,37 1,19 1,73 2,16 1,7 2,48 3,19 2,13 3,29 4,43 4,07 5,36 5,69 6,24 7,25 8,36 5,92 7,4 8,38 9,37 11,6 13,2
1,1
1,2
1,5
1,7
2,0
2,7
3,3
4,2
4,9
8,7
11,6
2,3 2,4 2,6 2,6 2,8 2,9 3,1 3,5 3,8 4,1 4,4 5,0 5,4 5,9 6,7 7,4 7,0 8,2 9,3 12,8 14,1 14,4 15,0 16,0 17,1 17,5 19,0 20,0 21,0 23,2 24,8
15,3
Page 5-3
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 300 flanges No Nomi mina nall si size ze
Approximate weights (ea)
Neck Neck wall wall th thic ickn knes ess s
Weld neck
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 16 16 16 16 16 16 16 18 18 18 18 18 18 18 18 18 20 20
300 300 300 300 300 300 300 300 350 350 350 350 350 350 350 350 400 400 400 400 400 400 400 450 450 450 450 450 450 450 450 450 500 500
10S 20 30 STD 40 XS 60 80 10S 10 20 30 40 XS 60 80 10S 10 20 30 40 60 80 10S 10 20 S ST TD 30 XS 40 60 80 10S 10
4,57 6,35 8 8,,38 9,53 1 10 0,31 1 12 2,70 1 14 4,27 17,48 4,78 6,35 7,92 9,53 1 11 1,13 1 12 2,70 1 15 5,09 19,05 4,78 6,35 7,92 9,53 1 12 2,70 1 16 6,66 21,44 4,78 6,35 7,92 9,53 1 11 1,13 1 12 2,70 14,27 1 19 9,05 23,83 5,54 6,35
19,2 20,4 21,7 22,5 23,0 24,5 25,5 27,5 23,0 24,2 25,4 26,7 27,9 29,0 30,8 33,6 35,6 37,1 38,7 40,2 43,3 47,0 51,4 41,4 43,2 45,1 47,0 48,8 50,7 52,5 57,9 63,2 57,8 58,9
46,5
8,66 10,2 12 13 13,7 15,7 17,1 19,7 10,9 12,5 14,1 15,8 17,4 18,9 21,3 25,1 16,5 18,6 20,6 22,7 26,7 31,7 37,6 18,3 20,8 23,2 25,7 28,2 30,6 33 40,1 47,1 26,2 24,7
15,7
24,3 25,9 27,7 28,7 29,4 31,4 32,8 35,4 29,2 30,8 32,4 34,1 35,7 37,2 39,6 43,4 45,9 48,0 50,0 52,1 56,1 61,1 67,0 52,2 54,7 57,1 59,6 62,1 64,5 66,9 74,0 81,0 73,2 71,7
47,0
17,4
59,0
22,1 20,8
86,0
26,9 31,0
112
40,0 36,0
152
48,0 50,0
20 20 20 20 20 22 22 22 22 22 22 22 24 24 24 24 24
500 500 500 500 500 550 550 550 550 550 550 550 600 600 600 600 600
20 30 40 60 80 10S 10 20 30 ISO 60 80 10S 20 XS 30 40
9,53 1 12 2,70 1 15 5,09 2 20 0,62 26,19 5,54 6,35 9,53 1 12 2,70 16,00 2 22 2,23 28,58 6,35 9,53 12,70 14,27 17,48
63,4 67,9 71,2 78,8 86,2 68,6 69,9 75,1 80,3 85,6 95,4 105,1 90,2 96,2 102 105 111
193
66,0 59,0
244
81,0 76,0
24 24
600 6 60 00
60 8 80 0
24,61 30,96
124 135
58,2
89,7
117
159
202
264
32,1 37,9 42,3 52,1 61,8 30,5 32,3 39,3 46,1 53,1 66,2 79,1 39,9 47,9 55,8 59,7 67,6 84,8 99,7
w_300
18,3
29,4
33,9
47,0
56,2
74,7
79,1 84,9 89,3 99,1 109 86,7 88,5 95,5 102,3 109,3 122 135 115 123 131 134 142 160 174
103
Page 5-4
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 300 flanges No Nomi mina nall si size ze
Approximate weights (ea)
Neck Neck wall wall th thic ickn knes ess s
Weld neck
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
26 26 26 26 26 26 28 28 28 28 28 28 30 30 30 30 30 32 32 32 32 32 32 34 34 34 34 34 34 34 36 36 36 36
650 650 650 650 650 650 700 700 700 700 700 700 750 750 750 750 7 75 50 800 800 800 800 800 8 80 00 850 850 850 850 850 850 8 85 50 900 900 900 900
10 STD 20 ISO IIS SO ISO 10 STD 20 30 ISO ISO 10 STD 20 30 ISO 10 STD 20 30 40 ISO 10 STD 20 30 40 IIS SO ISO 10 STD 20 30
7,92 9,53 12,70 14,20 16,00 17,50 7,92 9,53 12,70 15,88 16,00 17,50 7,92 9,53 12,70 15,88 17,50 7,92 9,53 12,70 15,88 17,48 20,00 7,92 9,53 12,70 15,88 17,48 20,00 22,20 7,92 9,53 12,70 15,88
109 1 11 12 119 122 126 129 128 1 13 32 139 147 147 151 163 1 16 68 176 185 189 186 1 19 91 200 210 214 222 222 228 238 249 254 262 270 248 254 265 277
322
52 56,7 65,7 69,9 75 79,2 61,5 66,7 77 87,3 87,6 92,4 79,1 85,1 96,8 108 114 89,4 96,1 109 122 129 139 104 111 126 140 147 159 169 115 123 139 155
85,3
137 142 151 155 160 164 163 168 178 189 189 194 213 219 230 242 248 242 249 262 275 282 292 290 297 312 326 333 345 355 323 331 347 363
299
91
360
103 106
446
120 136
523
151 154
618
176 183
712
212 203
36 36 38 38 38 38 38 38 38 38 40 40 40 40 40 40 40
900 9 90 00 950 950 950 950 950 950 950 9 95 50 1000 1000 1000 1000 1000 1000 1000
40 ISO STD XS IIS SO IIS SO IIS SO IIS SO IIS SO ISO STD X XS S ISO ISO ISO ISO ISO
19,05 22,20 9,53 12,70 14,20 16,00 17,50 20,00 22,20 25,00 9,53 12,70 14,20 16,00 17,50 20,00 22,20
288 300 283 296 302 309 315 324 333 344 325 339 345 353 360 370 380
824
234 232
944
270 262
40 40
1000 1000
ISO ISO
25,00 28,00
392 405
392
492
581
697
806
928
1085
171 186 141 159 167 177 185 198 210 225 166 185 194 205 214 230 243 260 278
w_300
101,3
134
153
186
208
230
266
379 394 371 389 397 407 415 428 440 455 432 451 460 471 480 496 509 526 544
311
Page 5-5
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 300 flanges No Nomi mina nall si size ze
Approximate weights (ea)
Neck Neck wall wall th thic ickn knes ess s
Weld neck
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
42 42 42 42 42 42 42 42 42 42 42 44 44 44 44 44 44 44 44 44 44 46 46 46 46 46 46 46 46 46 46 46 48 48 48 48 48 48 48 48 48 48 48
1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200
STD X XS S ISO ISO ISO ISO ISO ISO ISO ISO ISO XS ISO ISO ISO ISO ISO ISO ISO ISO ISO XS ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO XS ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO
9,53 12,70 14,20 16,00 17,50 20,00 22,20 25,00 28,00 30,00 32,00 12,70 14,20 16,00 17,50 20,00 22,20 25,00 28,00 30,00 32,00 12,70 14,20 16,00 17,50 20,00 22,20 25,00 28,00 30,00 32,00 36,00 12,70 14,20 16,00 17,50 20,00 22,20 25,00 28,00 30,00 32,00 36,00
373 388 395 404 411 423 433 446 460 470 479 417 425 434 442 455 466 480 495 505 515 480 489 499 507 521 534 549 566 577 588 610 520 529 540 549 564 577 594 612 623 635 659
1247
182 203 213 225 235 251 265 284 303 316 329 221 232 245 255 273 289 308 329 343 357 240 252 266 277 296 313 335 358 373 388 418 261 273 288 301 321 339 362 387 403 419 451
309
491 512 522 534 544 560 574 593 612 625 638 553 564 577 587 605 621 640 661 675 689 629 641 655 666 685 702 724 747 762 777 807 681 693 708 721 741 759 782 807 823 839 871
1081
301
1212
367 335
1385
396 385
1544
464 417
1391
1605
1781
w_300
332
389
420
503
Page 5-6
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 600 flanges Nominal size
Neck wall thickness
Approximate weights (ea)
Weld neck
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 2 2 2 2 2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 3 3 3 3 4 4
15 15 15 1 15 5 20 20 20 2 20 0 25 25 25 25 25 40 40 40 40 4 40 0 50 50 50 50 50 65 65 65 65 6 65 5 80 80 80 80 100 100
10S 40 80 1 16 60 10S 40 80 1 16 60 10S 40 80 160 XXS 10S 40 80 160 XXS 10S 40 80 1 16 60 XXS 10S 40 80 160 XXS 10S 40 80 160 10S 4 40 0
2,11 2,77 3,73 4,78 2,11 2 2,,87 3 3,,91 5,56 2,77 3,38 4,55 6,35 9,09 2,77 3,68 5,08 7,14 10,15 2,77 3,91 5,54 8,74 11,07 3,05 5,16 7,01 9,53 14,02 3,05 5,49 7,62 11,13 3,05 6,02
0,91 0,92 0,94 0,96 1,0 1,0 1,1 1,1 1,2 1,2 1,2 1,3 1,4 1,6 1,7 1,8 1,9 2,0 2,0 2,1 2,2 2,4 2,6 2,5 2,7 2,9 3,1 3,5 2,6 2,9 3,1 3,5 4,9 5,5
0,91
0,2 0,21 0,23 0,25 0,25 0,27 0,30 0,34 0,36 0,38 0,43 0,49 0,56 0,62 0,69 0,79 0,92 1,1 0,75 0,85 1,0 1,3 1,4 1,0 1,3 1,5 1,8 2,2 1,1 1,4 1,7 2,2 2,0 2,7
1,0
1,2 1,2 1,2 1,3 1,3 1,4 1,4 1,4 1,6 1,6 1,7 1,7 1,8 2,3 2,4 2,5 2,6 2,8 2,9 3,0 3,1 3,4 3,5 3,6 3,8 4,0 4,3 4,7 3,9 4,3 4,6 5,0 7,2 7,9
0,80
0,80
0,90
0,80 0,90
1,1
0,90 1,1
1,7
1,1 1,4
2,3
1,6 1,8
3,0
2,0 2,3
3,5
2,7 2,4
6,8
2,8 4,5
4 4 4 5 5 5 5 5 6 6 6 6 8 8 8 8
100 100 100 125 125 125 125 125 150 150 150 150 200 200 200 200
8 80 0 1 12 20 160 10S 4 40 0 8 80 0 1 12 20 160 10S 4 40 0 80 120 10S 20 30 40
8,56 11,13 13,49 3,40 6,55 9 9,,53 12,70 15,88 3,40 7 7,,11 10,97 14,27 3,76 6 6,,35 7 7,,04 8 8,,18
5,9 6,3 6,7 6,8 7,6 8,3 9,0 9,7 8,1 9,2 10,3 11,2 12,3 13,5 13,8 14,3
10,0
5,3 6,1
14,0
7,4 7,6
23,0
9,0 11,0
1,0
1,2
1,7
2,3
3,0
3,4
6,9
10,2
13,4
23,3
w_600
3,3 3,8 4,3 2,8 3,8 4,6 5,5 6,3 3,4 4,7 6,0 7,1 5,6 7,1 7,5 8,2
1,1
1,2
1,7
2,1
2,5
2,9
5,2
6,1
7,2
10,1
8,4 9,0 9,4 8,9 9,9 10,7 11,6 12,4 10,5 11,9 13,2 14,3 15,8 17,2 17,6 18,3
Page 5-7
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 600 flanges Nominal size
Neck wall thickness
Approximate weights (ea)
Weld neck
Blind
Swivel collar
kg
kg
NPS
DN
Sch.
mm
kg
8 8 8 8 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 16 16 16 18 18 18 18 18 18 18 18 18 18
200 200 200 200 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 300 300 350 350 350 350 350 350 350 350 350 350 400 400 400 400 400 400 400 400 400 450 450 450 450 450 450 450 450 450 450
60 80 100 120 10S 20 30 40 60 80 100 1 12 20 10S 20 30 S ST TD 40 XS 60 80 100 1 12 20 10S 10 20 30 40 XS 60 80 100 1 12 20 10S 10 20 30 40 60 80 100 1 12 20 10S 10 20 S ST TD 30 XS 40 60 80 100
10,31 12 12,70 15,09 18,26 4,19 6,35 7,80 9,27 1 12 2,70 1 15 5,09 18,26 21,44 4,57 6,35 8,38 9,53 1 10 0,31 1 12 2,70 1 14 4,27 1 17 7,48 21,44 25,40 4,78 6,35 7,92 9,53 1 11 1,13 1 12 2,70 1 15 5,09 1 19 9,05 23,83 27,79 4,78 6,35 7,92 9,53 1 12 2,70 1 16 6,66 2 21 1,44 26,19 30,96 4,78 6,35 7,92 9,53 1 11 1,13 12,70 1 14 4,27 1 19 9,05 23,83 29,36
15,2 16,2 17,2 18,5 21,6 23,0 23,9 24,9 27,1 28,6 30,5 32,4 33,6 35,0 36,7 37,7 38,3 40,2 41,5 44,0 47,0 50,0 38,4 40,0 41,4 43,0 44,5 45,9 48,1 51,7 55,9 59,3 54,1 55,9 57,8 59,7 63,4 67,9 73,2 78,4 83,5 73,8 76,1 78,4 80,7 82,9 85,1 87,3 93,9 100 108
43,2
68,6
83,8
123
170
w_600
9,3 10,6 11,9 13,5 9,5 11,3 12,5 13,7 16,5 18,4 20,8 23,2 15,0 16,9 19,1 20,3 21,1 23,6 25,2 28,5 32,4 36,2 17,6 19,5 21,5 23,5 25,4 27,3 30,2 34,8 40,3 44,7 23,5 25,9 28,4 30,9 35,7 41,6 48,6 55,4 62,0 31,5 34,5 37,5 40,5 43,5 46,4 49,3 57,9 66,4 75,9
Swivel Swivel ring (collar and ring) kg
18,2
28,9
32,3
46,6
65,0
kg
19,4 20,7 22,0 23,6 27,7 29,5 30,7 31,9 34,7 36,6 39,0 41,4 43,9 45,8 48,0 49,2 50,0 52,5 54,1 57,4 61,3 65,1 49,9 51,8 53,8 55,8 57,7 59,6 62,5 67,1 72,6 77,0 70,1 72,5 75,0 77,5 82,3 88,2 95,2 102,0 108,6 96,5 99,5 103 106 109 111 114 123 131 141
Paddle blank
Paddle spacer
kg
kg
41,0
14,0 19,0
64,0
24,0 29,0
79,0
38,0 33,0
113
45,0 47,0
156
63,0 64,0
83,0
Page 5-8
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 600 flanges Nominal size
Neck wall thickness
Approximate weights (ea)
Weld neck
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
20 20 20 20 20 20 20 20 22 22 22 22 22 22 22 22 24 24 24 24 24 24 24 24 26 26 26 26 26 26 26 26 26 26 28 28 28 28 28 28 28 28 28 28 28 30 30 30 30 30 30
500 500 500 500 500 500 500 500 550 550 550 550 550 550 550 5 55 50 600 600 600 600 600 600 600 6 60 00 650 650 650 650 650 650 650 650 650 6 65 50 700 700 700 700 700 700 700 700 700 700 7 70 00 750 750 750 750 750 750
10S 10 20 30 40 60 80 100 10S 10 20 30 ISO 60 80 100 10S 20 XS 30 40 60 80 100 10 STD 20 ISO IIS SO IIS SO IIS SO IIS SO IIS SO ISO 10 STD 20 30 IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO 10 STD 20 30 IIS SO IIS SO
5,54 6,53 9,53 1 12 2,70 15,09 20,62 26,19 32,54 5,54 6,35 9,53 12,70 16,00 22,23 28,58 34,93 6,35 9,53 12,70 14,27 17,48 24,61 30,96 38,89 7,92 9,53 12,70 14,20 16,00 17,50 20,00 22,20 25,00 28,00 7,92 9,53 12,70 15,88 16,00 17,50 20,00 22,20 25,00 28,00 30,00 7,92 9,53 12,70 15,88 17,50 20,00
86,8 88,5 93,6 98,9 103 112 121 131 117 118 125 131 137 149 161 173 138 146 153 157 164 180 194 211 158 1 16 62 170 174 179 183 189 195 202 210 194 1 19 99 208 218 218 223 230 236 245 253 259 221 227 237 248 254 262
214
38,8 41,0 47,7 54,7 59,9 71,7 83,4 96,3 49,2 51,3 59,7 68,0 76,5 92,3 108 123 62,2 71,9 81,4 86,1 95,7 116 134 156 75,2 80,8 91,6 96,7 103 108 116 123 133 142 90,4 96,7 109 121 122 127 137 145 156 167 174 106 113 127 141 148 159
73,9
113 115 122 129 134 146 157 170 151 153 161 170 178 194 210 225 181 191 200 205 214 235 253 275 204 210 221 226 232 237 245 252 262 271 252 258 271 283 284 289 299 307 318 329 336 290 297 311 325 332 343
197
75,0
256
100 98,4
317
130 117
383
158 134
468
164 163
559
200 187
287
353
419
520
617
w 600
101,6
119
129
162
184
Page 5-9
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 600 flanges Nominal size
Neck wall thickness
Approximate weights (ea)
Weld neck
Blind
Swivel collar
kg
kg
NPS
DN
Sch.
mm
kg
30 30 30 30 32 32 32 32 32 32 32 32 32 32 32 34 34 34 34 34 34 34 34 34 34 34 34 36 36 36 36 36 36 36 36 36 36 36 36 38 38 38 38 38 38 38 38 38 38 38 38 38
750 750 750 7 75 50 800 800 800 800 800 800 800 800 800 800 8 80 00 850 850 850 850 850 850 850 850 850 850 850 8 85 50 900 900 900 900 900 900 900 900 900 900 900 9 90 00 950 950 950 950 950 950 950 950 950 950 950 950 9 95 50
IIS SO IIS SO IIS SO ISO 10 STD 20 30 40 IIS SO IIS SO IIS SO IIS SO IIS SO ISO 10 STD 20 30 40 IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO 10 STD 20 30 40 IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO STD XS IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO
22,20 25,00 28,00 30,00 7,92 9,53 12,70 15,88 17,48 20,00 22,20 25,00 28,00 30,00 32,00 7,92 9,53 12,70 15,88 17,48 20,00 22,20 25,00 28,00 30,00 32,00 36,00 7,92 9,53 12,70 15,88 19,05 20,00 22,20 25,00 28,00 30,00 32,00 36,00 9,53 12,70 14,20 16,00 17,50 20,00 22,20 25,00 28,00 30,00 32,00 36,00 40,00
269 278 288 295 265 271 283 295 301 311 319 330 341 348 355 316 323 336 350 356 367 376 388 400 409 417 433 369 377 392 407 422 426 436 449 463 472 481 499 418 434 442 451 459 472 483 497 512 522 533 552 572
748
894
1078
1212
w 600
168 180 193 201 119 127 142 158 165 177 188 201 216 225 234 139 147 165 182 191 204 216 231 247 257 268 288 158 168 188 207 227 233 246 263 281 293 305 328 185 206 216 228 238 254 269 287 306 319 332 357 382
Swivel Swivel ring (collar and ring) kg
224
270
317
350
kg
352 364 377 385 343 351 366 382 389 401 412 425 440 449 458 409 417 435 452 461 474 486 501 517 527 538 558 475 485 505 524 544 550 563 580 598 610 622 645 535 556 566 578 588 604 619 637 656 669 682 707 732
Paddle blank
Paddle spacer
kg
kg
664
229 220
792
272 263
921
331 297
1071
372 346
436
Page 5-10
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 600 flanges Nominal size
Neck wall thickness
Approximate weights (ea)
Weld neck
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
40 40 40 40 40 40 40 40 40 40 40 40 40 42 42 42 42 42 42 42 42 42 42 42 42 42 44 44 44 44 44 44 44 44 46 46 46 46 46 46 46 46 48 48 48 48 48 48 48
1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1100 1100 1100 1100 1100 1100 1100 1 11 100 1150 1150 1150 1150 1150 1150 1150 1 11 150 1200 1200 1200 1200 1200 1200 1 12 200
STD X XS S ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO STD X XS S ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO IIS SO ISO
9,53 12,70 14,20 16,00 17,50 20,00 22,20 25,00 28,00 30,00 32,00 36,00 40,00 9,53 12,70 14,20 16,00 17,50 20,00 22,20 25,00 28,00 30,00 32,00 36,00 40,00 22,20 25,00 28,00 30,00 32,00 36,00 40,00 45,00 22,20 25,00 28,00 30,00 32,00 36,00 40,00 45,00 25,00 28,00 30,00 32,00 36,00 40,00 45,00
460 478 486 496 505 519 531 547 564 575 586 607 629 548 568 577 588 597 613 626 643 661 673 685 709 733 672 691 711 724 737 763 788 820 778 798 820 835 849 878 906 942 904 927 943 958 989 1020 1058
1379
210 233 244 257 268 286 301 321 343 357 371 399 426 232 258 270 284 296 316 333 355 379 394 410 441 471 366 390 415 432 449 482 516 557 431 457 485 503 521 558 594 638 499 530 550 570 610 650 700
386
596 619 630 643 654 672 687 707 729 743 757 785 812 698 724 736 750 762 782 799 821 845 860 876 907 937 865 889 914 931 948 981 1015 1056 1022 1048 1076 1094 1112 1149 1185 1229 1174 1205 1225 1245 1285 1325 1375
1215
380
1394
479 438
1571
545 524
1803
611 617
2008
711 682
1645
1832
2079
2436
466
499
591
675
771
w_600
Page 5 11
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 900 flanges No Nomi mina nall size size
Approximate weights (ea)
Ne Neck ck wa wall ll th thic ickn knes ess s
W el d n ec k
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 2 2 2 2 2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6
15 15 15 1 15 5 20 20 20 2 20 0 25 25 25 25 25 40 40 40 40 4 40 0 50 50 50 50 50 65 65 65 65 6 65 5 80 80 80 80 80 100 100 100 100 100 100 125 125 125 125 125 125 150 150 150 150 150 150
10S 40 80 1 16 60 10S 40 80 1 16 60 10S 40 80 160 XXS 10S 40 80 160 XXS 10S 40 80 1 16 60 XXS 10S 40 80 160 XXS 10S 40 80 160 XXS 10S 4 40 0 8 80 0 1 12 20 1 16 60 XXS 10S 4 40 0 8 80 0 1 12 20 1 16 60 XXS 10S 40 80 120 160 XXS
2,11 2,77 3,73 4,78 2,11 2 2,,87 3 3,,91 5,56 2,77 3,38 4,55 6,35 9,09 2,77 3,68 5,08 7,14 10,15 2,77 3,91 5,54 8,74 11,07 3,05 5,16 7,01 9,53 14,02 3,05 5,49 7,62 11,13 15,24 3,05 6,02 8,56 11,13 13,49 17,12 3,40 6,55 9 9,,53 12,70 15,88 19,05 3,40 7 7,,11 10,97 14,27 18,26 21,95
0,91 0,92 0,94 0,96 1,0 1,0 1,1 1,1 1,2 1,2 1,2 1,3 1,4 1,6 1,7 1,8 1,9 2,0 2,0 2,1 2,2 2,4 2,6 2,5 2,7 2,9 3,1 3,5 2,6 2,9 3,1 3,5 3,9 4,9 5,5 5,9 6,3 6,7 7,2 6,8 7,6 8,3 9,0 9,7 10,4 9,5 10,7 12,0 13,0 14,2 15,2
0,91
0,2 0,21 0,23 0,25 0,25 0,27 0,30 0,34 0,36 0,38 0,43 0,49 0,56 0,62 0,69 0,79 0,92 1,1 0,75 0,85 1,0 1,3 1,4 1,0 1,3 1,5 1,8 2,2 1,1 1,4 1,7 2,2 2,6 2,0 2,7 3,3 3,8 4,3 4,9 2,8 3,8 4,6 5,5 6,3 7,1 4,3 5,7 7,2 8,4 9,8 11,0
1,0
1,2 1,2 1,2 1,3 1,3 1,4 1,4 1,4 1,6 1,6 1,7 1,7 1,8 2,3 2,4 2,5 2,6 2,8 2,9 3,0 3,1 3,4 3,5 3,6 3,8 4,0 4,3 4,7 3,9 4,3 4,6 5,0 5,5 7,2 7,9 8,4 9,0 9,4 10,1 8,9 9,9 10,7 11,6 12,4 13,2 12,3 13,8 15,3 16,5 17,8 19,0
0,8
0,8
0,9
0,8 0,9
1,1
0,9 1,0
1,7
1,1 1,4
2,3
1,6 1,8
3,0
2 2,3
3,5
2,7 2,4
6,8
3,0 4,5
10,0
5,6 6,1
15,0
7,7 8,6
1,0
1,2
1,7
2,3
3,0
3,4
6,9
10,2
15,3
1,1
1,2
1,7
2,1
2,5
2,9
5,2
6,1
8,0
11,2
w_900
Page 5 12
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 900 flanges No Nomi mina nall size size
Approximate weights (ea)
Ne Neck ck wa wall ll th thic ickn knes ess s
W el d n ec k
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16
200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 300 300 300 300 350 350 350 350 350 350 350 350 350 350 350 350 400 400 400 400 400 400
10S 20 30 40 60 80 100 120 140 X XX XS 160 ISO 10S 20 30 40 60 80 100 120 140 160 10S 20 30 S ST TD 40 XS 60 80 100 120 140 160 10S 10 20 30 40 XS 60 80 100 120 140 1 16 60 10S 10 20 30 40 60
3,76 6 6,,35 7 7,,04 8,18 1 10 0,31 1 12 2,70 15,09 18,26 20,62 22,23 23,01 25,00 4,19 6,35 7,80 9,27 12 12,70 15 15,09 18,26 21,44 25,40 28,58 4,57 6,35 8,38 9,53 10 10,31 1 12 2,70 14 14,27 17 17,48 21,44 25,40 28,58 33,32 4,78 6,35 7,92 9,53 11 11,13 1 12 2,70 15 15,09 19 19,05 23,83 27,79 31,75 35,71 4,78 6,35 7,92 9,53 12 12,70 16 16,66
16,9 18,2 18,6 19,1 20,2 21,3 22,4 23,8 24,9 25,6 25,9 26,7 27,8 29,3 30,3 31,3 33,7 35,3 37,4 39,4 41,8 43,7 40,8 42,5 44,3 45,4 46,1 48,2 49,6 52,3 55,7 58,9 61,4 65,1 48,3 50,0 51,6 53,4 55,0 56,7 59,2 63,2 67,9 71,7 75,4 79,0 70,4 72,5 74,6 76,8 81,0 86,2
29,8
7,7 9,3 9,8 10,5 11,8 13,2 14,6 16,4 17,7 18,6 19,0 20,0 12,1 14,1 15,4 16,7 19,7 21,7 24,4 26,9 30,1 32,5 17,3 19,4 21,8 23,1 24,0 26,8 28,5 32,1 36,4 40,6 43,8 48,5 21,7 23,9 26,0 28,2 30,4 32,5 35,7 40,8 46,9 51,7 56,5 61,1 31,6 34,4 37,1 39,8 45,2 51,8
14,3
22,0 23,6 24,1 24,8 26,1 27,5 28,9 30,7 32,0 32,9 33,3 34,3 36,1 38,1 39,4 40,7 43,7 45,7 48,4 50,9 54,1 56,5 52,9 55,0 57,4 58,7 59,6 62,4 64,1 67,7 72,0 76,2 79,4 84,1 62,9 65,1 67,2 69,4 71,6 73,7 76,9 82,0 88,1 92,9 97,7 102,3 93,0 95,8 98,5 101,2 107 113
28,0
14,8
48,0
19,6 24
75,0
32 36
92,0
49 42
133
58 60
52,3
80,5
99,9
147
24,0
35,6
41,2
61,4
w_900
Page 5-13
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 900 flanges No Nomi mina nall size size
Approximate weights (ea)
Ne Neck ck wa wall ll th thic ickn knes ess s
W el d n ec k
Blind
Swivel collar
kg
kg
NPS
DN
Sch.
mm
kg
16 16 16 16 16 18 18 18 18 18 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 20 20 20 22 22 22 22 22 22 22 22 22 22 22 24 24 24 24 24 24 24 24 24 24 24
400 400 400 400 4 40 00 450 450 450 450 450 450 450 450 450 450 450 450 4 45 50 500 500 500 500 500 500 500 500 500 500 5 50 00 550 550 550 550 550 550 550 550 550 550 5 55 50 600 600 600 600 600 600 600 600 600 600 6 60 00
80 100 120 140 160 10S 10 20 STD 30 XS 40 60 80 100 120 140 160 10S 10 20 30 40 60 80 100 120 140 160 10S 10 20 30 ISO 60 80 100 120 140 160 10S 20 XS 30 40 60 80 100 120 140 160
21 21,44 26,19 30,96 36,53 40,49 4,78 6,35 7,92 9,53 11,13 12,70 14,27 19,05 23,83 29,36 34,93 39,67 45,24 5,54 6,53 9,53 12,70 15,09 20,62 26,19 32,54 38,10 44,45 50,01 5,54 6,35 9,53 12,70 16,00 22,23 28,58 34,93 41,28 47,63 53,98 6,35 9,53 12,70 14,27 17,48 24,61 30,96 38,89 46,02 52,37 59,54
92,3 98,3 104 111 115 94,6 97,2 100 1 10 03 105 108 110 118 126 134 142 149 157 127 129 135 142 146 157 168 180 190 201 210 159 161 169 176 184 199 213 227 241 254 267 202 211 220 224 233 252 269 289 307 323 339
202
274
352
448
59,6 67,1 74,5 82,8 88,6 41,4 44,7 48,0 51,4 54,7 58,0 61,2 70,8 80,3 90,9 101,0 110 120 56,2 58,7 66,3 74,2 80,1 93,5 107 121 134 148 159 67,8 70,2 79,7 89,0 98,6 116 134 151 168 184 200 87,1 98,1 109 114 125 149 169 194 216 235 255
Swivel Swivel ring (collar and ring) kg
83,7
111
141
178
kg
121 129 136 144 150 125 128 132 135 138 142 145 155 164 175 185 194 204 168 170 178 186 192 205 218 232 245 259 270 209 211 221 230 239 257 275 292 309 325 341 266 277 287 292 303 327 347 372 394 413 433
Paddle blank
Paddle spacer
kg
kg
182
84 81
244
114 108
313
152 135
394
192 169
242
w_900
Page 5-14
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 900 flanges No Nomi mina nall size size
Approximate weights (ea)
Ne Neck ck wa wall ll th thic ickn knes ess s
W el d n ec k
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
26 26 26 26 26 26 26 26 26 26 26 28 28 28 28 28 28 28 28 28 28 28 30 30 30 30 30 30 30 30 30 30 30 32
650 650 650 650 650 650 650 650 650 650 6 65 50 700 700 700 700 700 700 700 700 700 700 7 70 00 750 750 750 750 750 750 750 750 750 750 7 75 50 800
ISO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO 30 IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO 30 IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO ISO
14,20 16,00 17,50 20,00 22,20 25,00 28,00 30,00 32,00 36,00 40,00 15,88 16,00 17,50 20,00 22,20 25,00 28,00 30,00 32,00 36,00 40,00 15,88 17,50 20,00 22,20 25,00 28,00 30,00 32,00 36,00 40,00 45,00 20,00
272 278 283 291 298 306 316 322 328 340 352 342 343 348 357 365 375 385 392 399 413 426 409 416 426 435 446 458 466 474 490 505 524 504
560
135 142 148 157 166 176 188 195 202 217 232 166 166 173 185 194 207 220 229 238 255 273 195 204 217 228 242 257 267 277 297 316 340 254
217
352 359 365 374 383 393 405 412 419 434 449 437 437 444 456 465 478 491 500 509 526 544 524 533 546 557 571 586 596 606 626 645 669 650
488
218
589
261 258
716
303 311
856
373 379
32 32 32 32 32 32 32 32 34 34 34 34 34 34 34 34 34
800 800 800 800 800 800 800 8 80 00 850 850 850 850 850 850 850 850 8 85 50
IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO ISO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO
22,20 25,00 28,00 30,00 32,00 36,00 40,00 45,00 22,20 25,00 28,00 30,00 32,00 36,00 40,00 45,00 50,00
514 527 541 549 558 576 594 615 598 612 627 637 648 668 688 712 737
1026
439 465
723
875
1049
1207
266 282 299 311 322 344 366 393 312 329 348 360 372 396 420 450 479
271
329
396
468
662 678 695 707 718 740 762 789 780 797 816 828 840 864 888 918 947
539
w_900
Page 5-15
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 900 flanges No Nomi mina nall size size
Approximate weights (ea)
Ne Neck ck wa wall ll th thic ickn knes ess s
W el d n ec k
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
36 36 36 36 36 36 36 36 38 38 38 38 38 38 38 38 40 40 40 40 40 40 40 42 42 42 42 42 42 42 44 44 44 44 44 44 44 46 46 46 46 46 46 46 48 48 48 48 48 48 48
900 900 900 900 900 900 900 900 950 950 950 950 950 950 950 950 1000 1000 1000 1000 1000 1000 1 10 000 1050 1050 1050 1050 1050 1050 1 10 050 1100 1100 1100 1100 1100 1100 1 11 100 1150 1150 1150 1150 1150 1150 1150 1200 1200 1200 1200 1200 1200 1200
ISO IIS SO IIS SO IIS SO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO IIS SO IIS SO IIS SO IIS SO ISO ISO IIS SO IIS SO IIS SO IIS SO IIS SO ISO ISO IIS SO IIS SO IIS SO IIS SO IIS SO ISO ISO IIS SO IIS SO IIS SO IIS SO ISO ISO ISO IIS SO ISO ISO ISO ISO ISO
25,00 28,00 30,00 32,00 36,00 40,00 45,00 50,00 28,00 30,00 32,00 36,00 40,00 45,00 50,00 55,00 30,00 32,00 36,00 40,00 45,00 50,00 55,00 32,00 36,00 40,00 45,00 50,00 55,00 60,00 32,00 36,00 40,00 45,00 50,00 55,00 60,00 36,00 40,00 45,00 50,00 55,00 6 60 0,00 65,00 36,00 40,00 4 45 5,00 5 50 0,00 5 55 5,00 6 60 0,00 65,00
723 740 752 763 785 807 834 861 832 844 857 882 906 937 967 997 970 984 1011 1038 1072 1105 1138 1031 1061 1090 1127 1163 1199 1235 1191 1224 1256 1295 1335 1373 1412 1401 1436 1479 1522 1565 1608 1650 1600 1639 1687 1735 1783 1830 1876
1484
375 396 410 424 452 479 513 547 449 464 479 509 538 575 611 647 519 536 569 603 644 685 725 658 616 652 697 740 784 827 735 774 732 781 831 880 928 774 818 872 926 979 1032 1084 905 952 1010 1067 1124 1180 1236
560
935 956 970 984 1012 1039 1073 1107 1082 1097 1112 1142 1171 1208 1244 1280 1253 1270 1303 1337 1378 1419 1459 1419 1377 1413 1458 1501 1545 1588 1627 1666 1624 1673 1723 1772 1820 1815 1859 1913 1967 2020 2073 2125 2119 2166 2224 2281 2338 2394 2450
1189
533
1397
607 641
1595
728 720
1779
809 778
2005
887 859
2291
977 1006
2651
1138 1196
1652
1967
2134
2549
2917
3244
633
734
761
892
1041
1214
1339
w_900
Page 5-16
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 1500 flanges No Nomi mina nall size size
NPS
DN
1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 1 1 1 1 1 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 2 2 2 2 2 2 2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4
15 15 15 15 1 15 5 20 20 20 20 2 20 0 25 25 25 25 25 40 40 40 40 4 40 0 50 50 50 50 50 50 50 65 65 65 65 65 6 65 5 80 80 80 80 80 80 80 100 100 100 100 100 100 100 100 100
Approximate weights (ea)
Nec Neck k wall wall th thic ickn knes ess s
Sch. 10S 40 80 160 XXS 10S 40 80 160 XXS 10S 40 80 160 XXS 10S 40 80 160 XXS 10S 40 80 1 16 60 X XX XS ISO ISO 10S 40 80 160 XXS ISO 10S 40 80 160 X XX XS ISO ISO 10S 4 40 0 8 80 0 1 12 20 1 16 60 X XX XS ISO ISO ISO
Swivel Swivel ring (collar and ring)
Weld neck
Blind
Swivel collar
mm
kg
kg
kg
kg
2,11 2,77 3,73 4,78 7,47 2,11 2 2,,87 3 3,,91 5,56 7,82 2,77 3,38 4,55 6,35 9,09 2,77 3,68 5,08 7,14 10,15 2,77 3,91 5,54 8,74 11,07 12,50 14,20 3,05 5,16 7,01 9,53 14,02 16,00 3,05 5,49 7,62 11,13 15,24 16,00 17,50 3,05 6 6,,02 8 8,,56 11,13 13,49 17,12 17,50 20,00 22,20
0,91 0,92 0,94 0,96 0,99 1,0 1,0 1,1 1 1,,1 1,1 1,2 1,2 1,2 1,3 1,4 1,6 1,7 1,8 1,9 2,0 2,0 2,1 2,2 2,4 2,6 2,6 2,7 2,5 2,7 2,9 3,1 3,5 3,6 4,1 4,4 4,7 5,2 5,6 5,7 5,9 7,5 8,2 8,7 9,3 9,7 10,4 10,4 10,8 11,2
0,91
0,20 0,21 0,23 0,25 0,28 0,25 0,27 0,30 0,34 0,39 0,36 0,38 0,43 0,49 0,56 0,62 0,69 0,79 0,92 1,1 0,75 0,85 1,0 1,3 1,4 1,5 1,6 1,0 1,3 1,5 1,8 2,2 2,3 1,7 2,1 2,4 2,9 3,5 3,6 3,7 3,1 3,9 4,5 5,1 5,7 6,4 6,5 7,0 7,4
1,0
1,0
1,2
1,7
2,3
3,0
5,1
9,8
1,1
1,2
1,7
2,1
2,5
4,4
7,9
Paddle blank
Paddle spacer
kg
kg
kg
1,2 1,2 1,2 1,3 1,3 1,3 1,4 1,4 1,4 1,5 1,6 1,6 1,7 1,7 1,8 2,3 2,4 2,5 2,6 2,8 2,9 3,0 3,1 3,4 3,5 3,6 3,7 3,6 3,8 4,0 4,3 4,7 4,9 6,1 6,5 6,8 7,3 7,9 8,0 8,1 10,9 11,7 12,4 13,0 13,5 14,3 14,4 14,9 15,3
0,8
0,8
0,9
0,8 0,9
1,1
0,9 1,1
1,7
1,1 1,4
2,3
1,6 1,8
3,0
2,1 2,3
4,9
2,7 3,7
9,2
4,4 6,7
8,2
w_1500
Page 5-17
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 1500 flanges No Nomi mina nall size size
NPS
DN
5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12
125 125 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 250 250 250 250 300 300 300 300 300 300
Approximate weights (ea)
Nec Neck k wall wall th thic ickn knes ess s
Sch. 10S 40 80 120 160 X XX XS ISO ISO ISO 40 80 120 160 X XX XS ISO ISO ISO 20 30 40 60 80 100 120 140 X XX XS 160 ISO ISO ISO ISO ISO 30 40 60 80 100 120 140 160 ISO ISO ISO ISO ISO S TD 40 XS 60 80 100
Swivel Swivel ring (collar and ring)
Weld neck
Blind
Swivel collar
mm
kg
kg
kg
kg
3,40 6 6,,55 9 9,,53 12,70 15,88 19,05 20,00 22,20 25,00 7,11 1 10 0,97 14,27 18,26 21,95 25,00 28,00 30,00 6,35 7,04 8,18 1 10 0,31 1 12 2,70 15,09 18,26 20,62 22,23 23,01 25,00 28,00 30,00 32,00 36,00 7,80 9,27 12 12,70 15 15,09 18,26 21,44 25,40 28,58 30,00 32,00 36,00 40,00 45,00 9,53 10 10,31 1 12 2,70 14 14,27 17 17,48 21,44
11,4 12,3 13,2 14,0 14,9 15,6 15,9 16,4 17,0 19,3 20,8 21,9 23,3 24,5 25,4 26,3 26,9 29,4 29,8 30,5 31,7 33,0 34,3 36,0 37,2 38,0 38,4 39,4 40,8 41,7 42,6 44,4 56,6 57,8 60,7 62,7 65,3 67,8 70,8 73,2 74,2 75,6 78,4 81,1 84,3 75,1 76,0 78,7 80,5 84,0 88,2
15,6
4,4 5,6 6,6 7,7 8,7 9,6 9,9 10,5 11,2 8,7 10,5 11,9 13,6 15,1 16,2 17,3 18,0 13,9 14,4 15,3 16,7 18,4 20,0 22,1 23,5 24,5 25,0 26,2 28,0 29,1 30,2 32,3 26,1 27,7 31,2 33,6 36,8 39,8 43,5 46,4 47,6 49,4 52,8 56,0 59,9 38,0 39,0 42,2 44,3 48,5 53,6
11,9
25,2
43,3
84,1
116
18,7
24,9
48,6
62,2
Paddle blank
Paddle spacer
kg
kg
kg
16,3 17,4 18,5 19,5 20,5 21,5 21,7 22,4 23,1 27,4 29,2 30,6 32,3 33,8 34,9 36,0 36,7 38,8 39,3 40,2 41,6 43,3 44,9 47,0 48,4 49,4 49,9 51,1 52,9 54,0 55,1 57,2 74,7 76,3 79,8 82,2 85,4 88,4 92,1 95,0 96,2 98,0 101 105 109 100,2 101,2 104,4 106 111 116
14,0
9,9
23,0
12,4 16,0
39,0
19,0 24,0
72,0
31,0 46,0
102,0
59,0 61,0
w_1500
Page 5-18
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 1500 flanges No Nomi mina nall size size
NPS
DN
12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 16 16 18 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 22 22 22 22 22 22 22 22 22
300 300 300 300 300 300 300 350 350 350 350 350 350 350 350 350 350 400 400 400 400 400 400 400 4 40 00 450 450 450 450 450 450 450 450 4 45 50 500 500 500 500 500 500 500 5 50 00 550 550 550 550 550 550 550 550 5 55 50
Approximate weights (ea)
Nec Neck k wall wall th thic ickn knes ess s
Sch. 120 140 160 ISO ISO ISO ISO 40 XS 60 80 100 120 140 160 ISO ISO 40 60 80 100 1 12 20 1 14 40 1 16 60 ISO XS 40 60 80 1 10 00 1 12 20 1 14 40 1 16 60 ISO 40 60 80 1 10 00 1 12 20 1 14 40 1 16 60 ISO ISO 60 80 1 10 00 1 12 20 1 14 40 1 16 60 IIS SO ISO
Weld neck
Blind
Swivel collar
mm
kg
kg
kg
25,40 28,58 33,32 36,00 40,00 45,00 50,00 11,13 12,70 15,09 19,05 23,83 27,79 31,75 35,71 36,00 40,00 12,70 16,66 21,44 26,19 30,96 36,53 40,49 45,00 12,70 14,27 19,05 23,83 29,36 34,93 39,67 45,24 50,00 15,09 20,62 26,19 32,54 38,10 44,45 50,01 55,00 15,88 22,23 28,58 34,93 41,28 47,63 53,98 55,00 60,00
92,3 95,5 100,2 103 106 111 115 98,7 101 104 109 115 120 125 129 130 134 144 150 158 166 173 182 187 194 187 190 200 210 221 232 241 251 260 263 277 291 307 320 334 347 358 351 370 389 407 425 442 459 462 475
153
228
302
423
573
58,5 62,4 68,0 71,0 75,5 80,8 86,0 51,0 53,5 57,2 63,3 70,5 76,2 81,8 87,3 87,7 93,1 71,4 79,4 88,8 97,9 107 117 124 132 92,4 96,3 108 119 132 144 155 166 176 132 148 164 182 197 214 229 242 173 196 218 239 261 281 301 304 320
Swivel Swivel ring (collar and ring) kg
80,5
117
155
216
291
kg
121 125 130 133 138 143 148 131 134 138 144 151 157 162 168 168 174 189 197 206 215 224 234 241 249 248 252 263 274 287 299 310 321 331 348 364 380 398 413 430 445 458 464 487 509 530 552 572 592 595 611
Paddle blank
Paddle spacer
kg
kg
134,0
80,0 80,0
187
97,0 109
260
133 149
347
184 200
449
245 257
316
w_1500
Page 5-19
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 1500 flanges No Nomi mina nall size size
NPS
DN
24 24 24 24 24 24 24 24 24 26 26 26 26 26 26 26 26 26 26 26 28 28 28 28 28 28 28 28 28 30 30 30 30 30 30 30 30 30 30 32 32 32 32 32 32 32 32 32
600 600 600 600 600 600 600 600 6 60 00 650 650 650 650 650 650 650 650 650 650 6 65 50 700 700 700 700 700 700 700 700 700 750 750 750 750 750 750 750 750 750 750 800 800 800 800 800 800 800 800 800
Approximate weights (ea)
Nec Neck k wall wall th thic ickn knes ess s
Sch. 40 60 80 1 10 00 1 12 20 1 14 40 1 16 60 IIS SO ISO ISO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO ISO IIS SO IIS SO IIS SO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO
Swivel Swivel ring (collar and ring)
Weld neck
Blind
Swivel collar
mm
kg
kg
kg
kg
17,48 24,61 30,96 38,89 46,02 52,37 59,54 60,00 65,00 22,20 25,00 28,00 30,00 32,00 36,00 40,00 45,00 50,00 55,00 60,00 30,00 32,00 36,00 40,00 45,00 50,00 55,00 60,00 65,00 30,00 32,00 36,00 40,00 45,00 50,00 55,00 60,00 65,00 70,00 36,00 40,00 45,00 50,00 55,00 60,00 65,00 70,00 75,00
437 463 485 512 535 556 578 580 595 583 595 607 615 623 638 654 673 692 711 729 705 714 732 750 772 794 815 837 857 831 842 862 883 909 934 959 983 1007 1031 907 930 958 986 1013 1040 1066 1092 1118
707
222 251 276 307 334 357 383 384 402 292 306 320 330 340 359 377 400 423 445 467 391 402 424 445 472 498 524 549 574 464 476 500 525 554 584 613 641 669 697 499 526 560 593 626 658 690 721 752
363
949
1126
1330
1510
470
538
643
665
Paddle blank
Paddle spacer
kg
kg
kg
585 614 639 670 697 720 746 747 765 762 776 790 800 810 829 847 870 893 915 937 929 940 962 983 1010 1036 1062 1087 1112 1107 1119 1143 1168 1197 1227 1256 1284 1312 1340 1164 1191 1225 1258 1291 1323 1355 1386 1417
578
333
708
407 405
843
475 483
1032
556 590
1138
685 619
722
w_1500
Page 5-20
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 1500 flanges No Nomi mina nall size size
NPS
DN
34 34 34 34 34 34 34 34 34 34 36 36 36 36 36 36 36 36 36 36 38 38 38 38 38 38 38 38 38 38 40 40 40 40 40 40 40 40 40 40 42 42 42 42 42 42 42 42 42 42 42
850 850 850 850 850 850 850 850 850 850 900 900 900 900 900 900 900 900 900 900 950 950 950 950 950 950 950 950 950 950 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050
Approximate weights (ea)
Nec Neck k wall wall th thic ickn knes ess s
Sch. ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO IIS SO ISO ISO ISO ISO ISO ISO ISO ISO ISO IIS SO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO
Swivel Swivel ring (collar and ring)
Weld neck
Blind
Swivel collar
mm
kg
kg
kg
kg
36,00 40,00 45,00 50,00 55,00 60,00 65,00 70,00 75,00 80,00 40,00 45,00 50,00 55,00 60,00 65,00 70,00 75,00 80,00 85,00 45,00 50,00 55,00 60,00 65,00 70,00 75,00 80,00 85,00 90,00 50,00 5 55 5,00 6 60 0,00 6 65 5,00 7 70 0,00 7 75 5,00 8 80 0,00 8 85 5,00 9 90 0,00 95,00 50,00 5 55 5,00 6 60 0,00 6 65 5,00 7 70 0,00 7 75 5,00 8 80 0,00 8 85 5,00 9 90 0,00 9 95 5,00 100,00
1077 1103 1135 1166 1197 1227 1257 1287 1316 1345 1386 1422 1458 1493 1528 1563 1597 1630 1664 1696 1608 1647 1687 1726 1764 1802 1840 1877 1914 1950 1812 1855 1898 1940 1982 2023 2064 2104 2144 2183 2159 2207 2255 2302 2348 2394 2439 2484 2529 2573 2616
1815
576 607 644 682 719 755 791 827 862 896 720 762 803 844 885 925 965 1004 1042 1080 857 903 947 992 1035 1079 1121 1163 1205 1246 1017 1068 1119 1169 1218 1267 1316 1364 1411 1458 1138 1194 1249 1303 1357 1410 1463 1515 1567 1618 1668
806
2223
2526
2941
3453
1055
1201
1311
1613
Paddle blank
Paddle spacer
kg
kg
kg
1382 1413 1450 1488 1525 1561 1597 1633 1668 1702 1775 1817 1858 1899 1940 1980 2020 2059 2097 2135 2058 2104 2148 2193 2236 2280 2322 2364 2406 2447 2328 2379 2430 2480 2529 2578 2627 2675 2722 2769 2751 2807 2862 2916 2970 3023 3076 3128 3180 3231 3281
1367
739
1717
871 976
2018
1127 1161
2227
1328 1242
2666
1426 1517
1742
w_1500
Page 5-21
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 1500 flanges No Nomi mina nall size size
NPS
DN
44 44 44 44 44 44 44 44 44 44 46 46 46 46 46 46 46 46 46 48 48 48 48 48 48 48 48 48 48
1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1150 1150 1150 1150 1150 1150 1150 1150 1150 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200
Approximate weights (ea)
Nec Neck k wall wall th thic ickn knes ess s
Sch. ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO ISO
Swivel Swivel ring (collar and ring)
Weld neck
Blind
Swivel collar
mm
kg
kg
kg
kg
55,00 6 60 0,00 6 65 5,00 7 70 0,00 7 75 5,00 8 80 0,00 8 85 5,00 9 90 0,00 9 95 5,00 105,00 60,00 6 65 5,00 7 70 0,00 7 75 5,00 8 80 0,00 8 85 5,00 9 90 0,00 9 95 5,00 110,00 60,00 6 65 5,00 7 70 0,00 7 75 5,00 8 80 0,00 8 85 5,00 9 90 0,00 9 95 5,00 100,00 115,00
2350 2401 2452 2502 2552 2601 2650 2698 2746 2839 2708 2764 2820 2875 2929 2983 3036 3089 3244 2997 3057 3117 3176 3235 3293 3350 3407 3464 3630
3863
1310 1372 1432 1492 1552 1610 1669 1726 1783 1895 1540 1606 1671 1736 1799 1862 1925 1987 2169 1665 1738 1810 1881 1952 2022 2091 2159 2227 2427
1696
4355
5000
1938
2160
Paddle blank
Paddle spacer
kg
kg
kg
3006 3068 3128 3188 3248 3306 3365 3422 3479 3591 3478 3544 3609 3674 3737 3800 3863 3925 4107 3825 3898 3970 4041 4112 4182 4251 4319 4387 4587
2912
1607
3353
1853 1879
3717
2147 2030
2350
w_1500
Page 5-22
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 2500 flanges Nominal size
Neck wall thickness
Approximate weights (ea)
Weld neck
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 2 2 2 2 2 2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 5 5 5 5 5
15 15 15 1 15 5 20 20 20 2 20 0 25 25 25 25 25 40 40 40 40 40 4 40 0 50 50 50 50 50 50 65 65 65 65 6 65 5 80 80 80 80 80 80 80 100 100 100 100 100 100 100 100 100 125 125 125 125 125
40 80 160 XXS 40 80 160 XXS 40 80 160 X XX XS ISO 40 80 160 XXS ISO ISO 40 80 1 16 60 X XX XS ISO ISO 40 80 160 XXS ISO 40 80 160 XXS ISO ISO ISO 40 80 120 160 X XX XS IIS SO IIS SO IIS SO ISO 80 120 160 X XX XS ISO
2,77 3,73 4 4,,78 7,47 2,87 3 3,,91 5,56 7,82 3,38 4,55 6,35 9,09 10,00 3,68 5,08 7,14 10,15 11,00 12,50 3,91 5,54 8,74 11,07 12,50 14,20 5,16 7,01 9,53 14,02 16,00 5,49 7,62 11,13 15,24 16,00 17,50 20,00 6,02 8 8,,56 11,13 13,49 17,12 17,50 20,00 22,20 25,00 9,53 12,70 15,88 19,05 20,00
0,92 0,94 0,96 0,99 1,0 1,1 1 1,,1 1,1 1,2 1,2 1,3 1,4 1,4 1,7 1,8 1,9 2,0 2 2,,1 2,1 2,9 3,0 3,3 3,4 3,5 3,6 5,0 5,3 5,6 6,0 6,2 7,6 7,9 8,4 9,0 9,1 9,2 9,5 12,4 13,0 13,6 14,1 14,8 14,9 15,4 15,7 16,2 17,4 18,4 19,4 20,3 20,5
0,91
0,21 0,23 0,25 0,28 0,27 0,30 0,34 0,39 0,38 0,43 0,49 0,56 0,58 0,69 0,79 0,92 1,1 1,1 1,2 1,1 1,3 1,6 1,8 1,9 2,0 2,0 2,2 2,5 3,0 3,2 3,0 3,3 3,9 4,6 4,7 4,9 5,2 4,9 5,6 6,3 6,9 7,8 7,9 8,4 8,9 9,4 8,4 9,6 10,7 11,7 12,0
1,0
1,2 1,2 1,3 1,3 1,4 1,4 1,4 1,5 1,6 1,7 1,7 1,8 1,8 2,4 2,5 2,6 2,8 2,9 2,9 4,1 4,3 4,6 4,7 4,9 5,0 7,2 7,5 7,8 8,3 8,5 11,2 11,6 12,1 12,8 12,9 13,1 13,4 17,8 18,5 19,2 19,8 20,7 20,8 21,3 21,8 22,3 24,2 25,4 26,6 27,6 27,9
1,0
1,2
1,7
3,0
5,4
8,4
14,4
20,2
1,1
1,2
1,7
3,0
5,3
8,2
12,9
15,9
Paddle blank
Paddle spacer
kg kg
kg
0,8
0,8
0,9
0,8 0,9
1,1
0,9 1,1
1,7
1,1 1,4
2,8
1,6 2,4
4,9
2,7 4,2
7,7
4,6 6,4
13,0
7,2 10,3
18,0
11,8 14,0
w_2500
Page 5-23
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 2500 flanges Nominal size
Neck wall thickness
Approximate weights (ea)
Weld neck
Blind
Swivel collar
kg
kg
NPS
DN
Sch.
mm
kg
5 5 5 5 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12
125 125 125 125 150 150 150 150 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 250 250 2 25 50 300 300 300 300 300 300 300 300 300 300 300 3 30 00
ISO ISO ISO ISO 80 120 160 X XX XS ISO ISO ISO ISO ISO 60 80 100 120 140 X XX XS 160 ISO ISO ISO ISO ISO ISO ISO 80 100 120 140 160 ISO ISO ISO ISO ISO ISO ISO 80 100 120 140 160 ISO ISO IIS SO IIS SO IIS SO IIS SO ISO
22,20 25,00 28,00 30,00 10,97 14,27 18,26 21,95 25,00 28,00 30,00 32,00 36,00 10,31 12 12,70 15,09 18,26 20,62 22,23 23,01 25,00 28,00 30,00 32,00 36,00 40,00 45,00 15,09 18,26 21,44 25,40 28,58 30,00 32,00 36,00 40,00 45,00 50,00 55,00 17,48 21,44 25,40 28,58 33,32 36,00 40,00 45,00 50,00 55,00 60,00 65,00
21,1 21,8 22,5 22,9 27,1 28,5 30,1 31,6 32,7 33,7 34,4 35,0 36,2 51,8 53,5 55,1 57,2 58,8 59,8 60,3 61,5 63,3 64,5 65,6 67,8 69,9 72,3 87,2 90,5 93,6 97,5 100 102 104 107 110 115 118 122 131 137 142 146 152 155 160 166 172 177 182 187
31,9
65,0
110
168
12,7 13,6 14,4 14,9 13,0 14,6 16,5 18,1 19,4 20,5 21,3 22,0 23,4 23,6 25,5 27,4 29,8 31,6 32,8 33,3 34,7 36,8 38,1 39,4 41,9 44,2 47,0 44,2 47,8 51,3 55,6 58,9 60,3 62,3 66,2 69,9 74,4 78,6 82,6 66,5 72,5 78,2 82,8 89,3 92,9 98,2 104 111 116 122 127
Swivel Swivel ring (collar and ring) kg
23,5
45,4
68,8
105
kg
28,6 29,5 30,3 30,8 36,5 38,1 40,0 41,6 42,9 44,0 44,8 45,5 46,9 69,0 70,9 72,8 75,2 77,0 78,2 78,7 80,1 82,2 83,5 84,8 87,3 89,6 92,4 113 117 120 124 128 129 131 135 139 143 147 151 171 177 183 187 194 198 203 209 216 221 227 232
Paddle blank
Paddle spacer
kg kg
kg
29,0 .
16,0 22,0
57,0
26,0 41,0
95
50,0 67
146
82 101
126
w_2500
Page 5-24
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 2500 flanges Nominal size
Neck wall thickness
Approximate weights (ea)
Weld neck
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
14 14 14 14 14 14 14 14 14 14 14 14 16 16 16 16
350 350 350 350 350 350 350 350 350 350 350 3 35 50 400 400 400 400
80 100 1 12 20 1 14 40 1 16 60 IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO 80 1 10 00 1 12 20 1 14 40
19,05 23,83 27,79 31,75 35,71 36,00 40,00 45,00 50,00 55,00 60,00 65,00 21,44 26,19 30,96 36,53
173 181 187 193 199 200 206 213 220 226 233 239 268 278 288 299
223
88,3 96,7 103 110 116 117 123 131 138 145 152 158 134 145 156 167
135
224 232 238 245 251 252 258 266 273 280 287 293 348 359 370 381
1 16 6 16 16 16 16 16 18 18 18 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 20 20 20 20 22 22 22 22 22 22 22
4 40 00 0 400 400 400 400 4 40 00 450 450 450 450 450 450 450 450 450 450 4 45 50 500 500 500 500 500 500 500 500 500 500 500 5 50 00 550 550 550 550 550 550 550
1 16 0 IIS S6O IIS SO IIS SO IIS SO IIS SO ISO 80 1 10 00 1 12 20 1 14 40 1 16 60 IIS SO IIS SO IIS SO IIS SO IIS SO ISO 80 1 10 00 1 12 20 1 14 40 1 16 60 IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO 80 1 10 00 1 12 20 1 14 40 1 16 60 IIS SO IIS SO
4 40 5,,4 09 0 50,00 55,00 60,00 65,00 70,00 23,88 29,36 34,93 39,67 45,24 50,00 55,00 60,00 65,00 70,00 75,00 26,19 32,54 38,10 44,45 50,01 55,00 60,00 65,00 70,00 75,00 80,00 85,00 28,58 34,93 41,28 47,63 53,98 55,00 60,00
3 30 17 6 325 334 343 351 359 348 362 376 388 402 413 424 435 446 457 467 439 459 476 495 511 525 539 552 565 578 591 603 614 638 662 685 708 711 729
346
453
580
808
1 17 86 5 195 204 213 222 231 180 196 211 223 237 249 261 273 284 295 306 225 246 264 283 300 315 330 344 357 371 384 396 306 331 356 379 403 406 424
214
272
338
486
3 39 90 9 409 418 427 436 445 452 468 483 495 509 521 533 545 556 567 578 563 584 602 621 638 653 668 682 695 709 722 734 792 817 842 865 889 892 910
Paddle blank
Paddle spacer
kg kg
kg
198
132
284
160 200
376
239 259
496
310 334
679
407 466
w_2500
Page 5-25
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 2500 flanges Nominal size
Neck wall thickness
Approximate weights (ea)
Weld neck
Blind
Swivel collar
kg
kg
NPS
DN
Sch.
mm
kg
22 22 22 22 22 22 24 24 24 24 24 24 24 24 24 24 24 24 24 24
550 550 550 550 550 550 600 600 600 600 600 600 600 600 600 600 600 600 600 600
IIS SO IIS SO IIS SO IIS SO IIS SO ISO 80 100 120 140 160 ISO ISO ISO ISO ISO ISO ISO ISO IIS SO
65,00 70,00 75,00 80,00 85,00 90,00 30,96 38,89 46,02 52,37 59,54 60,00 65,00 70,00 75,00 80,00 85,00 90,00 95,00 100,00
746 762 778 794 809 824 776 812 843 870 900 902 922 942 961 981 999 1017 1035 1052
1027
441 458 475 491 506 522 385 421 453 481 511 513 534 554 574 594 613 631 649 667
Swivel Swivel ring (collar and ring) kg
613
kg
927 944 961 977 992 1008 998 1034 1066 1094 1124 1126 1147 1167 1187 1207 1226 1244 1262 1280
Paddle blank
Paddle spacer
kg kg
kg
869
557 593
714
w_2500
Page 5-26
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 4500i flanges No Nomi mina nall size size
Approximate weights (ea)
Ne Neck ck wa wall ll th thic ickn knes ess s
W el d n ec k
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 2 2 2 2 2 2 1/2 2 1/2 2 1/2 2 1/2 3 3 3 3 3 3 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5
15 15 15 1 15 5 20 20 20 2 20 0 25 25 25 25 25 40 40 40 40 40 4 40 0 50 50 50 50 50 65 65 65 6 65 5 80 80 80 80 80 80 100 100 100 100 100 100 100 100 125 125 125 125 125 125 125 125
40 80 160 XXS 40 80 160 XXS 40 80 160 X XX XS ISO 40 80 160 XXS ISO ISO 80 1 16 60 X XX XS ISO ISO 80 160 XXS ISO 80 160 XXS ISO ISO IIS SO 80 120 160 X XX XS ISO ISO ISO ISO 120 160 X XX XS ISO ISO ISO ISO ISO
2,77 3,73 4 4,,78 7,47 2,87 3 3,,91 5,56 7,82 3,38 4,55 6,35 9,09 10,00 3,68 5,08 7,14 10,15 11,00 12,50 5,54 8,74 11,07 12,50 14,20 7,01 9,53 14,02 16,00 7,62 11,13 15,24 16,00 17,50 20,00 8,56 11,13 13,49 17,12 17,50 20,00 22,20 25,00 12,70 15,88 19,05 20,00 22,20 25,00 28,00 30,00
0,93 0,95 0,96 0,99 1,0 1,1 1 1,,1 1,1 1,1 1,2 1,2 1,3 1,3 2,2 2,3 2,4 2,5 2 2,,6 2,6 3,1 3,4 3,6 3,7 3,8 5,7 5,9 6,3 6,5 8,5 9,0 9,6 9,7 9,9 10,2 13,0 13,7 14,2 14,9 15,0 15,5 15,9 16,4 23,0 24,0 25,0 25,3 25,9 26,7 27,5 27,9
0,91
0,21 0,23 0,25 0,28 0,27 0,30 0,34 0,39 0,44 0,49 0,56 0,64 0,67 0,82 0,93 1,1 1,3 1,3 1,4 1,4 1,7 1,9 2,0 2,1 2,4 2,7 3,2 3,4 3,6 4,2 4,8 4,9 5,1 5,5 6,3 7,0 7,6 8,5 8,6 9,1 9,6 10,1 11,4 12,6 13,8 14,1 14,8 15,7 16,6 17,2
1,0
1,2 1,2 1,3 1,3 1,4 1,4 1,4 1,5 1,8 1,9 2,0 2,0 2,1 3,4 3,5 3,6 3,8 3,9 3,9 4,4 4,7 4,9 5,0 5,1 7,7 8,0 8,5 8,7 11,9 12,5 13,2 13,3 13,5 13,8 17,4 18,0 18,7 19,5 19,6 20,2 20,6 21,1 32,1 33,3 34,5 34,8 35,5 36,4 37,3 37,9
0,80
0,8
0,90
0,8 0,9
1,10
0,9 1,0
2,10
1,1 1,8
3,0
2,0 2,6
5,1
2,8 4,4
8,0
4,8 6,8
12,8
7,5 10,4
21,8
11,8 17,8
1,0
1,1
2,2
3,2
5,7
8,9
14,4
24,9
1,1
1,4
2,6
3,0
5,3
8,3
11,0
20,7
19,8
w_4500i
Page 5-27
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 4500i flanges No Nomi mina nall size size
Approximate weights (ea)
Ne Neck ck wa wall ll th thic ickn knes ess s
W el d n ec k
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14
150 150 150 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 300 3 30 00 350 350 350 350 350 350 350 350 350 350 350 3 35 50
120 160 X XX XS ISO ISO ISO ISO ISO 120 140 X XX XS 160 ISO ISO ISO ISO ISO ISO ISO 120 140 160 ISO ISO ISO ISO ISO ISO ISO 120 140 160 IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO 120 140 160 IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO
14,27 18,26 21,95 25,00 28,00 30,00 32,00 36,00 18,26 20,62 22,23 23,01 25,00 28,00 30,00 32,00 36,00 40,00 45,00 21,44 25,40 28,58 30,00 32,00 36,00 40,00 45,00 50,00 55,00 25,40 28,58 33,32 36,00 40,00 45,00 50,00 55,00 60,00 65,00 27,79 31,75 35,71 36,00 40,00 45,00 50,00 55,00 60,00 65,00 70,00 75,00
33,7 35,7 37,0 38,2 39,4 40,1 40,8 42,1 63,8 65,4 66,6 67,1 68,4 70,4 71,7 72,9 75,3 77,5 80,2 119 123 126 128 130 134 137 142 146 150 182 187 193 197 202 209 215 221 227 232 227 234 241 241 248 256 263 271 278 284 291 297
37,3
16,9 19,2 20,7 22,1 23,4 24,2 25,0 26,5 33,0 34,9 36,2 36,8 38,4 40,6 42,1 43,5 46,2 48,8 51,8 58,7 63,4 67,1 68,6 70,9 75,1 79,3 84,2 88,8 93,2 99,5 104 111 115 121 128 134 140 146 152 125 132 139 140 146 155 162 170 177 184 191 197
29,0
45,9 48,2 49,7 51,1 52,4 53,2 54,0 55,5 85,6 87,5 88,8 89,4 91,0 93,2 94,7 96,1 98,8 101 104 157 162 165 167 169 173 177 182 187 191 236 241 248 252 258 265 271 277 283 289 293 300 307 308 314 323 330 338 345 352 359 365
32,5
25,9
62,2
29,4 48,4
114
55,3 87,9
175
101 133
220
154 166
71,6
136
210
264
52,6
98,2
137
168
195
w_4500i
Page 5-28
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 4500i flanges No Nomi mina nall size size
Approximate weights (ea)
Ne Neck ck wa wall ll th thic ickn knes ess s
W el d n ec k
Blind
Swivel collar
Swivel Swivel ring (collar and ring)
Paddle blank
Paddle spacer
NPS
DN
Sch.
mm
kg
kg
kg
kg
kg
kg
kg
16 16 16 16 16 16 16 16 16 16 16 16 18 18 18 18 18 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 20 20 20 20 20 20 22 22 22 22 22 22 22 22
400 400 400 400 400 400 400 400 400 400 400 4 40 00 450 450 450 450 450 450 450 450 450 450 450 450 4 45 50 500 500 500 500 500 500 500 500 500 500 500 500 500 500 550 550 550 550 550 550 550 550
120 140 160 IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO 120 140 160 IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO 120 140 160 IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO IIS SO ISO ISO 120 140 160 ISO ISO ISO ISO ISO
30,96 36,53 40,49 45,00 50,00 55,00 60,00 65,00 70,00 75,00 80,00 85,00 34,93 39,67 45,24 50,00 55,00 60,00 65,00 70,00 75,00 80,00 85,00 90,00 95,00 38,10 44,45 50,01 55,00 60,00 65,00 70,00 75,00 80,00 85,00 90,00 95,00 100,00 105,00 41,28 47,63 53,98 55,00 60,00 65,00 70,00 75,00
306 318 326 336 346 356 365 374 383 391 400 407 413 426 440 453 465 477 489 501 512 523 533 543 553 650 671 689 705 721 736 751 766 780 794 807 820 832 844 827 852 877 881 901 919 938 955
360
166 178 187 197 207 217 227 236 245 254 262 270 226 239 254 266 279 292 304 315 327 338 348 358 368 314 336 354 370 385 401 415 430 444 457 471 484 496 508 402 427 452 456 475 494 512 529
222
388 400 409 419 429 439 449 458 467 476 484 492 522 535 550 562 575 588 600 611 623 634 644 654 664 810 832 850 866 881 897 911 926 940 953 967 980 992 1004 1029 1054 1079 1083 1102 1121 1139 1156
307
225
423
268 307
646
368 487
838
570 626
488
762
975
296
496
627
w_4500i
Page 5-29
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weights of Class 4500i flanges No Nomi mina nall size size
Approximate weights (ea)
Ne Neck ck wa wall ll th thic ickn knes ess s
W el d n ec k
Blind
Swivel collar
kg
kg
NPS
DN
Sch.
mm
kg
22 22 22 22 22 22 22 22 24 24 24 24 24 24 24 24
550 550 550 550 550 550 550 550 600 600 600 600 600 600 600 600
ISO ISO ISO ISO ISO ISO ISO IIS SO 120 140 160 ISO ISO ISO ISO ISO
80,00 85,00 90,00 95,00 100,00 105,00 110,00 115,00 46,02 52,37 59,54 60,00 65,00 70,00 75,00 80,00
973 990 1006 1022 1038 1053 1068 1083 1092 1123 1156 1158 1181 1203 1225 1246
24 4 2 24 24 24 24 24 24 24
60 00 0 6 600 600 600 600 600 600 600
SO O IIS ISO ISO ISO ISO ISO ISO IIS SO
80 5,,0 00 0 9 95,00 100,00 105,00 110,00 115,00 120,00 125,00
12 28 68 7 1 1308 1327 1346 1365 1383 1400 1417
1282
547 564 580 596 612 627 641 656 527 557 590 592 614 636 658 679 72 00 0 7 740 759 778 796 814 831 848
Swivel Swivel ring (collar and ring) kg
853
kg
1174 1191 1207 1223 1239 1254 1268 1283 1380 1410 1443 1445 1467 1489 1511 1532 15 57 53 3 1 1593 1612 1631 1649 1667 1684 1701
Paddle blank
Paddle spacer
kg
kg
1096
736 826
965
w_4500i
Page 5-30
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Length of stud bolts for Class 150 flanges Bolting
Torque tool
Tension tool
Length of stud bolts Nomi Nomina nall si size ze
Numb Number er
Nominal Standa Standard rd diameter
Swi Swivel vel
Length of stud bolts
Line Stand Standard ard blanks
Swi Swivel vel
"W Wa asher " (thick n ne es s s))
Line WN / BL blanks
"W Wa as h he e rr""
SW
LB / W N
OD / ID
mm
mm 10 9 8 5 4 4
mm 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14
NPS 1/2 3/4 1 1 1/2 2 2 1/2
D DN N 15 20 25 40 50 65
4 4 4 4 4 4
in 1/2 1/2 1/2 1/2 1/2 1/2
mm 70 70 70 70 70 70
mm 80 80 80 85 85 85
mm 85 85 90 90 90 95
mm 110 110 110 110 110 110
mm 105 105 105 110 105 105
mm 110 110 110 110 110 110
mm 28 28 28 28 28 26
3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46
80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150
8 8 12 12 12 16 20 20 20 20 24 28 24 24 28 32 36 40 32 36 40 44 44 48
1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4 7/8 7/8 7/8 7/8 7/8 7/8
75 85 90 95 90 105 110 115 130 140 145 155 170 180 190 200 205 210 230 240 245 250 260 265
110 110 110 105 110 115 120 125 145 155 165 170 190 200 210 215 225 230 250 260 270 275 280 290
26 / 14
110 120 130 140 135 155 165 170 195 205 220 230 255 265 280 290 300 310 335 345 355 365 375 385
5
110 115 125 130 125 140 145 150 175 185 195 205 230 242 255 265 276 283 310 320 330 340 350 360
26 / 14 26 / 14 26 / 14
100 110 120 125 125 140 150 160 16 180 18 190 19 205 215 2 23 35 250 25 260 26 270 27 280 28 290 310 3 32 25 335 33 345 34 355 35 365 36
22 14 7
95 105 110 115 115 125 130 140 160 170 185 190 210 225 235 245 255 265 285 300 310 315 325 335
48
1200
52
7/8
275
345
3 37 75
295
370
395
7
bll_150
Page 6-1
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Length of stud bolts for Class 300 flanges Bolting
Torque tool
Tension tool
Length of stud bolts Nomi Nomina nall si size ze
Numb Number er
Nominal Standa Standard rd diameter
NPS 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 22
D DN N 15 20 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 550
4 4 4 4 4 4 8 8 12 12 12 20 20 24 24 28 24 28
in 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 7/8 7/8
mm 70 70 70 70 70 70 75 85 90 95 115 130 140 145 170 180 200 210
24 26 28 30 32 34 36 38 40 42 44 46 48
600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200
28 32 32 32 32 32 32 36 40 36 40 36 36
1 1 1 1 1/8 1 1/8 1 1/4 1 1/4 1 1/4 1 1/4 1 3/8 1 3/8 1 1/2 1 1/2
230 240 250 275 285 300 310 320 335 350 360 380 390
Swi Swivel vel
mm 80 80 80 85 85 85 95 105 110 115 140 160 170 180 210 220 245 260 285 300 310 340 350 370 385 400 420 440 450 475 485
Length of stud bolts
Line Stand Standard ard blanks mm 85 85 90 90 90 95 100 110 120 125 155 175 190 19 200 20 225 22 240 24 265 280
mm 110 110 110 110 110 110 110 110 110 105 135 145 155 165 190 200 220 230
3 31 10 32 3 25 335 33 365 36 375 37 400 415 4 43 30 445 44 465 46 480 48 505 50 515 51
260 270 280 300 310 335 345 355 365 385 395 420 425
Swi Swivel vel
mm 105 105 105 110 105 105 110 115 125 130 160 175 185 195 230 240 265 280 310 325 335 365 380 405 415 430 450 475 485 510 520
"W Wa asher " (thick n ne es s s))
Line WN / BL blanks mm 110 110 110 110 110 110 110 120 130 140 170 190 205 215 245 260 290 305 335 350 365 390 405 430 445 460 480 500 515 540 555
mm 28 28 28 28 28 26 22 14 7
"W Wa as h he e rr""
SW
LB / W N
OD / ID
mm
mm 10 9 8 5 4 4
mm 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14
7
bll_300
Page 6-2
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Length of stud bolts for Class 600 flanges Bolting
Torque tool
Tension tool
Length of stud bolts Nomi Nomina nall si size ze
Numb Number er
Nominal Standa Standard rd diameter
Swi Swivel vel
Length of stud bolts
Line Stand Standard ard blanks
Swi Swivel vel
"W Wa asher " (thick n ne es s s))
Line WN / BL blanks
NPS 1/2 3/4 1 1 1/2 2 2 1/2
D DN N 15 20 25 40 50 65
4 4 4 8 8 12
in 1/2 1/2 1/2 1/2 1/2 1/2
mm 80 80 80 85 85 90
mm 90 90 95 105 105 110
mm 95 95 100 105 110 115
mm 110 110 110 110 110 110
mm 105 110 105 115 115 125
mm 110 110 110 120 120 130
mm 18 18 18 12 12 5
3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46
80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150
12 12 12 12 20 20 20 24 24 24 28 24 28 32 32 36 32 32 32 32 36 32 36 36
1/2 5/8 5/8 5/8 5/8 3/4 7/8 7/8 1 1 1/8 1 1/8 1 1/4 1 1/4 1 1/4 1 3/8 1 3/8 1 1/2 1 5/8 1 5/8 1 3/4 1 3/4 1 7/8 1 7/8 2
90 110 115 120 135 160 180 190 215 235 250 270 285 295 315 325 350 370 390 400 415 445 455 470
115 140 150 155 17 175 210 21 240 24 250 25 285 28 310 31 330 355 3 37 75 390 39 415 41 435 43 460 46 485 515 5 53 35 550 55 585 58 600 60 620 62
110 135 135 135 150 180 205 210 240 265 275 305 315 325 350 360 385 410 435 445 460 490 500 520
125 150 155 160 175 215 245 255 290 320 335 365 380 395 425 440 470 500 525 545 560 600 615 635
125 155 170 170 195 230 260 275 310 340 355 390 405 420 450 470 500 530 560 575 595 645 650 670
7 10
110 135 140 140 160 195 220 230 265 290 305 330 350 365 390 405 430 460 485 500 515 550 565 585
48
1200
36
2
500
620
6 65 55
550
670
706
"W Wa as h he e rr""
SW
LB / W N
OD / ID
mm 4 4
mm
mm 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 31 / 17
bll_600
Page 6-3
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Length of stud bolts for Class 900 flanges Bolting
Torque tool
Tension tool
Length of stud bolts Nomi Nomina nall si size ze
Numb Number er
Nominal Standa Standard rd diameter
NPS 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 22
D DN N 15 20 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 550
4 4 4 8 8 12 12 12 12 16 20 20 20 24 24 24 24 24
in 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 7/8 1 1 1 1/8 1 1/4 1 3/8 1 1/2
mm 80 80 80 85 85 90 90 110 115 125 155 180 205 215 240 265 285 310
24 26 28 30 32 34 36 38 40 42 44 46 48
600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200
24 24 24 24 24 24 24 24 24 28 28 28 28
1 5/8 1 3/4 1 3/4 1 7/8 2 2 1/4 2 1/4 2 1/2 2 1/2 2 1/2 2 1/2 2 3/4 3
330 355 390 410 435 450 485 495 525 530 570 595 605
Swi Swivel vel
mm 90 90 95 105 105 110 110 135 140 155 190 220 250 265 295 325 355 385 410 440 480 505 535 555 600 615 650 660 705 740 760
Length of stud bolts
Line Stand Standard ard blanks mm 95 95 100 105 110 115 115 140 150 165 20 200 240 24 270 27 285 28 315 31 345 34 375 405
mm 110 110 110 110 110 110 110 135 135 145 175 205 230 240 270 295 320 350
4 43 35 46 4 65 505 50 535 53 565 56 585 625 6 64 40 680 68 690 69 735 73 770 77 785 78
375 400 435 460 485 505 540 555 590 595 630 665 685
Swi Swivel vel
mm 105 110 105 115 115 125 125 150 155 170 205 245 275 290 325 355 390 420 450 485 525 555 585 615 655 680 715 725 765 810 835
"W Wa asher " (thick n ne es s s))
Line WN / BL blanks mm 110 110 110 120 120 130 125 155 170 185 220 260 295 310 345 375 410 445 475 510 550 585 615 640 685 705 745 755 800 840 860
mm 18 18 18 12 12 5 7 10
"W Wa as h he e rr""
SW
LB / W N
OD / ID
mm 4 4
mm
mm 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 31 / 17
bll_900
Page 6-4
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Length of stud bolts for Class 1500 flanges Bolting
Torque tool
Tension tool
Length of stud bolts Nomi Nomina nall si size ze
Numb Number er
Nominal Standa Standard rd diameter
Swi Swivel vel
Length of stud bolts
Line Stand Standard ard blanks
Swi Swivel vel
"W Wa asher " (thick n ne es s s))
Line WN / BL blanks
NPS 1/2 3/4 1 1 1/2 2 2 1/2
D DN N 15 20 25 40 50 65
4 4 4 8 8 12
in 1/2 1/2 1/2 1/2 1/2 1/2
mm 80 80 80 85 85 90
mm 90 90 95 105 105 110
mm 95 95 100 105 110 115
mm 110 110 110 110 110 110
mm 105 110 105 115 115 125
mm 110 110 110 120 120 130
mm 18 18 18 12 12 5
3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46
80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150
12 12 12 12 16 16 20 20 20 20 20 20 20 20 24 24 24 24 20 20 24 20 24 24
5/8 3/4 7/8 1 1 1 1/4 1 1/4 1 3/8 1 1/2 1 3/4 1 7/8 2 2 1/4 2 1/4 2 1/4 2 1/2 2 1/2 2 3/4 3 1/4 3 1/2 3 1/4 3 3/4 3 1/2 3 3/4
105 130 150 170 190 235 250 265 305 330 365 405 425 475 495 520 550 585 630 650 685 725 745 770
135 165 190 215 245 300 30 320 32 345 34 390 39 425 42 470 515 5 54 45 605 60 635 63 665 66 705 70 750 800 8 83 30 875 87 920 92 955 95 990 99
135 160 185 210 215 265 280 300 345 375 415 455 480 535 555 580 615 655 710 740 765 820 835 865
150 175 205 235 255 315 335 360 410 450 500 545 580 640 670 705 740 790 855 890 920 980 1010 1050
150 180 210 240 270 330 355 380 430 470 520 565 600 665 690 725 765 820 885 920 955 1020 1045 1085
12 12 14 14
130 155 180 210 230 285 305 325 375 405 450 495 525 585 615 640 675 720 770 800 840 890 920 950
48
1200
24
3 3/4
815
1000
1 10 040
910
1100
1135
"W Wa as h he e rr""
SW
LB / W N
OD / ID
mm 4 4
mm
mm 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 26 / 14 31 / 17
bll_1500
Page 6-5
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Length of stud bolts for Class 2500 flanges Bolting
Torque tool
Tension tool
Length of stud bolts Nomi Nomina nall si size ze
Numb Number er
Nominal Standa Standard rd diameter
NPS 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 22
D DN N 15 20 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 550
4 4 4 8 8 8 8 8 12 12 12 16 16 16 16 16 16 16
in 1/2 1/2 1/2 1/2 5/8 3/4 7/8 1 1 1 1/8 1 3/8 1 1/2 1 3/4 1 7/8 2 1/4 2 1/4 2 1/2 3
mm 80 80 80 85 100 120 135 160 170 195 235 270 305 330 385 405 440 500
24
600
16
3 1/4
535
Swi Swivel vel
mm 90 90 95 105 125 145 165 195 210 235 285 330 375 405 470 500 540 610 660
Length of stud bolts
Line St Stand andard ard blanks mm 95 95 100 105 125 145 165 195 215 245 295 350 390 425 42 485 48 520 52 565 635
mm 110 110 110 110 135 160 185 210 210 235 280 310 355 380 450 465 505 590
6 68 85
640
Swi Swivel vel
mm 105 110 105 115 140 165 185 220 235 265 320 370 420 450 525 560 605 685 740
"W Wa as sh her " (thick n ne ess )
Line WN / BL blanks mm 110 110 110 120 140 165 190 225 240 275 330 385 435 470 545 575 630 710
mm 18 18 18 12 18 22 28 26 14 14 14
770
"W Wa as h he e r" r"
SW
LB / W N
OD / ID
mm
mm
mm 26 / 14 26 / 14 26 / 14 26 / 14 31 / 17 37 / 21 42 / 24 48 / 28 48 / 28 53 / 30 64 / 36
4
81 / 47
7
103 / 60
17
136 / 78
20
147 / 85
bll_2500
Page 6-6
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Length of stud bolts for Class 4500i flanges Bolting
Torque tool
Tension tool
Length of stud bolts Nomi Nomina nall si size ze
Numb Number er
Nominal Standa Standard rd diameter
Swi Swivel vel
Length of stud bolts
Line Stand Standard ard blanks
Swi Swivel vel
"W Wa asher " (thick n ne es s s))
Line WN / BL blanks
NPS 1/2 3/4 1 1 1/2 2 2 1/2
D DN N 15 20 25 40 50 65
4 4 8 8 8 8
in 1/2 1/2 1/2 5/8 5/8 3/4
mm 80 80 80 95 105 120
mm 90 90 100 120 125 150
mm 95 95 100 120 130 150
mm 110 110 110 135 135 160
mm 105 110 110 135 140 165
mm 110 110 110 135 145 170
mm 18 18 18 22 16 18
3 4 5 6 8 10 12 14 16 18 20 22 24
80 100 125 150 200 250 300 350 400 450 500 550 600
8 12 12 12 12 12 16 16 16 16 12 12 12
7/8 7/8 1 1/8 1 1/4 1 1/2 1 7/8 1 7/8 2 2 1/4 2 1/2 3 1/4 3 1/2 4
140 155 185 210 250 305 335 355 395 430 510 550 605
170 185 230 260 310 375 405 435 485 532 620 670 740
170 195 235 265 315 385 425 42 455 45 505 50 555 55 650 700 770
185 185 235 260 305 375 380 405 450 495 640 685 780
190 205 260 290 350 425 455 485 540 595 705 760 840
195 215 265 295 355 430 470 505 560 620 730 790 870
24 8 20 18 18 25
"W Wa as h he e rr""
SW
LB / W N
OD / ID
mm
mm
mm 26 / 14 26 / 14 26 / 14 31 / 17 31 / 17 37 / 21 42 / 42 / 53 / 59 / 70 / 86 /
46 48 75
24 24 30 33 40 50
147 / 85 158 / 91 180 / 105
bll_4500i
Page 6-7
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weight of stud bolts for Class 150 flanges Bolting
Weight of stud bolts and nuts Torque tool
Nominal Number of diameter Nominal size bolts of bolts NPS DN in 1/2 1 15 5 4 1/2 3/4 2 20 0 4 1/2 1 25 4 1/2 1 1/2 4 40 0 4 1/2 2 50 4 1/2 2 1/2 6 60 0 4 1/2 3 80 8 1/2 4 100 8 1/2 5 125 12 1/2 6 150 12 1/2 8 200 12 1/2 10 250 16 1/2 12 300 20 1/2 14 350 20 1/2 16 400 20 5/8 18 450 20 5/8 20 500 24 5/8 22 550 28 5/8 24 600 24 3/4 2 26 8 30 32 34 36 38 40 42 44 46 48
60 50 0 7 750 800 850 900 950 1000 1050 1100 1150 1200
28 4 2 32 36 40 32 36 40 44 44 48 52
3//4 4 3 3/4 3/4 3/4 7/8 7/8 7/8 7/8 7/8 7/8 7/8
Standard Nuts studs
Swivel studs
Line blank Standard studs bolt set
Tension tool Swivel bolt set
Line blank Standard bolt set studs
Swivel studs
Line blank Standard studs bolt set
Swivel bolt set
Line blank bolt set
kg 0,2 0,2 0,2 0,2 0,2 0,2 0,5 0,5 0,7 0,7 0,7 1,0 1,2 1,2 2,2 2,2 2,6 3,0 4,2
kg 0,3 0,3 0,3 0,3 0,3 0,3 0,5 0,6 1,0 1,0 1,0 1,5 2,0 2,1 3,6 3,9 4,9 6,1 8,2
kg 0,3 0,3 0,3 0,3 0,3 0,3 0,7 0,8 1,2 1,2 1,2 1,8 2,3 2,5 4,5 4,8 6,2 7,4 10,1
kg 0 ,3 0 ,3 0 ,3 0 ,3 0 ,3 0 ,3 0 ,7 0 ,8 1 ,3 1 ,3 1 ,3 2 ,0 2 ,7 2 ,9 5 ,0 5 ,3 6 ,9 8 ,4 11,4
kg 0,5 0,5 0,5 0,5 0,5 0,5 1,0 1,1 1,7 1,7 1,7 2,5 3,2 3,3 5,8 6,1 7,5 9,1 12,4
kg 0 ,5 0 ,5 0 ,5 0 ,5 0 ,5 0 ,5 1 ,2 1 ,2 1 ,9 2 ,0 2 ,0 2 ,7 3 ,5 3 ,7 6 ,6 6 ,9 8 ,8 10,5 14,4
kg 0,5 0,5 0,6 0,6 0,6 0,6 1,2 1,3 2,0 2,1 2,1 3,0 3,9 4,1 7,2 7,5 9,5 11,4 15,6
kg 0 ,4 0 ,4 0 ,4 0 ,4 0 ,4 0 ,4 0 ,8 0 ,8 1 ,2 1 ,1 1 ,2 1 ,6 2 ,1 2 ,2 4 ,1 4 ,3 5 ,5 6 ,7 9 ,2
kg 0,4 0,4 0,4 0,4 0,4 0,4 0,8 0,8 1,3 1,4 1,3 2,0 2,6 2,7 4,9 5,2 6,5 8,0 11,1
kg 0,4 0,4 0,4 0,4 0,4 0,4 0,8 0,9 1,4 1,5 1,4 2,2 3,0 3,0 5,5 5,7 7,4 9,0 12,3
kg 0,6 0,6 0,6 0,6 0,6 0,6 1,3 1,3 1,9 1,8 1,9 2,6 3,3 3,4 6,2 6,5 8,1 9,7 13,4
kg 0,6 0,6 0,6 0,6 0,6 0,6 1,3 1,3 2,1 2,1 2,1 3,0 3,8 3,9 7,1 7,3 9,1 11,1 15,3
kg 0,6 0,6 0,6 0,6 0,6 0,6 1,3 1,3 2,1 2,2 2,2 3,2 4,2 4,2 7,6 7,9 10,0 12,0 16,5
4,,9 2 4 5,6 6,3 7,0 8,6 9,7 10,8 11,9 11,9 13,0 14,0
180,,77 12,9 14,9 16,9 20,2 23,7 26,9 30,1 31,4 34,9 39,2
13 0,,3 9 1 15,8 18,5 21,3 25,0 29,6 34,0 38,0 39,2 44,1 49,2
14 2,,7 1 1 17,4 20,3 23,4 27,2 32,1 36,7 41,6 42,8 48,0 53,4
15 2,,6 9 1 18,5 21,2 24,0 28,8 33,4 37,7 42,0 43,2 47,8 53,2
18 5,,2 1 1 21,4 24,8 28,4 33,6 39,3 44,8 49,9 51,1 57,0 63,2
19 6,,6 3 1 23,0 26,6 30,4 35,8 41,8 47,5 53,5 54,7 61,0 67,5
191,,78 13,9 16,3 18,5 21,9 25,7 29,6 33,2 33,8 38,2 42,0
1 11 4,,7 4 17,1 20,0 22,8 27,2 31,6 36,2 41,0 42,2 47,4 52,7
1 12 5,,8 8 18,7 21,7 25,0 29,4 34,0 38,9 44,0 45,2 50,7 56,3
1 13 6,,9 8 19,5 22,6 25,6 30,6 35,4 40,4 45,0 45,6 51,1 56,1
1 15 9,,9 3 22,7 26,3 29,8 35,8 41,3 47,0 52,9 54,1 60,3 66,8
1 27 0,,0 7 24,3 28,1 32,0 38,0 43,8 49,7 55,9 57,1 63,6 70,3
blw_150
Page 7-1
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weight of stud bolts for Class 300 flanges Bolting
Weight of stud bolts and nuts Torque tool
Nominal Number of diameter Nominal size bolts of bolts NPS DN in 1/2 1 15 5 4 1/2 3/4 2 20 0 4 1/2 1 25 4 1/2 1 1/2 4 40 0 4 1/2 2 50 4 1/2 2 1/2 6 60 0 4 1/2 3 80 8 1/2 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48
100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200
8 12 12 12 20 20 24 24 28 24 28 28 32 32 32 32 32 32 36 40 36 40 36 36
1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 7/8 7/8 1 1 1 1 1/8 1 1/8 1 1/4 1 1/4 1 1/4 1 1/4 1 3/8 1 3/8 1 1/2 1 1/2
Nuts
Standard studs
Swivel studs
Line blank Standard studs bolt set
Tension tool Swivel bolt set
Line blank Standard bolt set studs
Swivel studs
Line blank Standard studs bolt set
Swivel bolt set
Line blank bolt set
kg 0,2 0,2 0,2 0,2 0,2 0,2 0,5
kg 0,3 0,3 0,3 0,3 0,3 0,3 0,5
kg 0,3 0,3 0,3 0,3 0,3 0,3 0,7
kg 0 ,3 0 ,3 0 ,3 0 ,3 0 ,3 0 ,3 0 ,7
kg 0,5 0,5 0,5 0,5 0,5 0,5 1,0
kg 0 ,5 0 ,5 0 ,5 0 ,5 0 ,5 0 ,5 1 ,2
kg 0,5 0,5 0,6 0,6 0,6 0,6 1,2
kg 0 ,4 0 ,4 0 ,4 0 ,4 0 ,4 0 ,4 0 ,8
kg 0,4 0,4 0,4 0,4 0,4 0,4 0,8
kg 0,4 0,4 0,4 0,4 0,4 0,4 0,8
kg 0,6 0,6 0,6 0,6 0,6 0,6 1,3
kg 0,6 0,6 0,6 0,6 0,6 0,6 1,3
kg 0,6 0,6 0,6 0,6 0,6 0,6 1,3
0,5 0,7 0,7 1,3 2,2 2,2 2,6 4,2 4,9 6,5 7,6 10,8 12,4 12,4 17,2 17,2 22,8 22,8 25,7 28,6 33,3 37,0 42,8 42,8
0,6 1,0 1,0 1,9 3,6 3,9 4,9 8,2 10,1 13,2 16,1 23,1 27,5 28,6 39,9 41,3 53,7 55,5 64,4 75,0 85,3 97,5 110,2 113,1
0,8 1,2 1,2 2,3 4,5 4,8 6,0 10,1 12,4 16,1 20,0 28,6 34,4 35,5 49,3 50,7 66,2 68,9 80,5 94,0 107,2 121,8 137,7 140,6
0 ,8 1 ,3 1 ,3 2 ,6 4 ,9 5 ,3 6 ,7 10,9 13,5 17,4 21,5 31,1 37,2 38,4 52,9 54,4 71,6 74,3 86,6 99,6 113,3 129,9 146,4 149,3
1,1 1,7 1,7 3,2 5,8 6,1 7,5 12,4 15,1 19,6 23,7 33,9 39,8 41,0 57,1 58,5 76,5 78,3 90,1 103,5 118,6 134,5 153,0 155,9
1 ,2 1 ,9 2 ,0 3 ,6 6 ,6 6 ,9 8 ,6 14,4 17,3 22,6 27,5 39,4 46,7 47,9 66,5 68,0 89,1 91,8 106,3 122,5 140,5 158,9 180,6 183,5
1,3 2,0 2,1 3,9 7,1 7,5 9,3 15,1 18,5 23,9 29,0 41,9 49,6 50,7 70,1 71,6 94,4 97,1 112,3 128,1 146,6 167,0 189,3 192,2
0 ,8 1 ,2 1 ,1 2 ,3 4 ,1 4 ,3 5 ,5 9 ,2 11,3 14,5 17,7 26,1 30,9 32,1 43,5 44,9 60,0 61,8 71,5 81,7 93,8 106,9 121,8 123,2
0,8 1,3 1,4 2,7 4,9 5,2 6,5 11,1 13,5 17,4 21,5 31,1 37,2 38,4 52,9 55,1 72,5 74,3 86,6 100,7 115,7 131,3 147,9 150,8
0,9 1,4 1,5 2,9 5,3 5,7 7,2 11,8 14,7 19,1 23,4 33,6 40,1 41,8 56,5 58,7 77,0 79,7 92,6 107,4 121,8 139,4 156,6 160,9
1,3 1,9 1,8 3,6 6,2 6,5 8,1 13,4 16,2 21,0 25,2 36,9 43,3 44,4 60,7 62,2 82,8 84,6 97,2 110,2 127,1 144,0 164,6 166,1
1,3 2,1 2,1 4,0 7,1 7,3 9,1 15,3 18,5 23,9 29,0 41,9 49,6 50,7 70,1 72,3 95,3 97,1 112,3 129,2 149,1 168,3 190,7 193,6
1,3 2,1 2,2 4,1 7,5 7,9 9,8 16,1 19,6 25,6 31,0 44,4 52,4 54,2 73,8 75,9 99,8 102,5 118,3 136,0 155,2 176,5 199,4 203,8
blw_300
Page 7-2
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weight of stud bolts for Class 600 flanges Bolting
Weight of stud bolts and nuts Torque tool
Nominal Number of diameter Nominal size bolts of bolts NPS DN in 1/2 1 15 5 4 1/2 3/4 2 20 0 4 1/2 1 25 4 1/2 1 1/2 4 40 0 8 1/2 2 50 8 1/2 2 1/2 6 60 0 12 1/2 3 80 12 1/2 4 100 12 5/8 5 125 12 5/8 6 150 12 5/8 8 200 20 5/8 10 250 20 3/4 12 300 20 7/8 14 350 24 7/8 16 400 24 1 18 450 24 1 1/8 20 500 28 1 1/8 22 550 24 1 1/4 24 600 28 1 1/4 2 26 8 30 32 34 36 38 40 42 44 46 48
6 75 00 0 750 800 850 900 950 1000 1050 1100 1150 1200
3 32 2 36 32 32 32 32 36 32 36 36 36
1 11 3//4 8 1 3/8 1 1/2 1 5/8 1 5/8 1 3/4 1 3/4 1 7/8 1 7/8 2 2
Standard Nuts studs
Swivel studs
Line blank Standard studs bolt set
Tension tool Swivel bolt set
Line blank Standard bolt set studs
Swivel studs
Line blank Standard studs bolt set
Swivel bolt set
Line blank bolt set
kg 0,2 0,2 0,2 0,5 0,5 0,7 0,7 1,3 1,3 1,3 2,2 3,5 5,4 6,5 9,3 12,9 15,1 17,1 20,0
kg 0,3 0,3 0,3 0,6 0,6 1,0 1,0 1,8 1,9 2,0 3,8 6,4 9,9 12,5 18,5 25,6 31,7 36,2 44,6
kg 0,3 0,3 0,3 0,8 0,8 1,2 1,2 2,3 2,3 2,3 4,5 7,9 12,1 15,1 22,8 31,5 38,7 44,3 54,8
kg 0 ,3 0 ,3 0 ,4 0 ,8 0 ,8 1 ,2 1 ,2 2 ,3 2 ,5 2 ,6 4 ,9 8 ,5 13,2 16,4 24,5 33,7 41,9 47,7 58,7
kg 0,5 0,5 0,5 1,1 1,1 1,7 1,7 3,1 3,2 3,3 5,9 10,0 15,3 19,0 27,7 38,5 46,8 53,4 64,6
kg 0 ,6 0 ,6 0 ,6 1 ,2 1 ,2 1 ,9 1 ,9 3 ,6 3 ,6 3 ,6 6 ,6 11,4 17,5 21,6 32,0 44,4 53,8 61,4 74,8
kg 0,6 0,6 0,6 1,2 1,3 2,0 2,0 3,6 3,8 3,9 7,1 12,0 18,6 22,9 33,8 46,6 56,9 64,8 78,7
kg 0 ,4 0 ,4 0 ,4 0 ,8 0 ,8 1 ,2 1 ,2 2 ,3 2 ,3 2 ,3 4 ,2 7 ,2 11,2 13,8 20,6 28,8 34,9 40,9 49,3
kg 0,4 0,4 0,4 0,8 0,8 1,3 1,3 2,5 2,6 2,7 4,9 8,7 13,4 16,8 24,9 34,8 42,5 49,0 59,5
kg 0,4 0,4 0,4 0,9 0,9 1,4 1,3 2,6 2,9 2,9 5,5 9,3 14,3 18,1 26,6 37,0 45,0 52,4 63,4
kg 0,6 0,6 0,6 1,3 1,3 1,9 1,9 3,6 3,6 3,6 6,4 10,8 16,6 20,3 29,9 41,7 50,0 58,1 69,3
kg 0,6 0,6 0,6 1,3 1,3 2,1 2,1 3,8 3,9 4,0 7,1 12,2 18,8 23,3 34,2 47,7 57,6 66,1 79,5
kg 0,6 0,6 0,6 1,3 1,3 2,1 2,1 3,9 4,1 4,1 7,6 12,8 19,7 24,6 35,9 49,9 60,1 69,5 83,4
2 22 9,,8 6 33,3 38,1 47,1 47,1 59,3 66,7 70,1 78,8 97,8 97,8
5 62 8,,8 2 79,2 90,2 111,9 118,0 148,1 172,9 189,2 217,6 255,7 272,1
6 85 4,,3 5 98,7 110,8 139,2 146,7 185,2 214,6 233,8 270,2 318,3 337,4
6 89 9,,8 9 106,0 118,6 146,7 155,8 198,1 229,1 248,7 287,0 337,4 356,4
7 95 7,,7 9 112,5 128,3 159,0 165,1 207,5 239,6 259,3 296,4 353,5 369,8
18184,,21 132,0 148,9 186,3 193,8 244,5 281,3 303,9 349,1 416,1 435,1
19129,7 ,5 139,3 156,6 193,8 202,9 257,4 295,9 318,8 365,8 435,1 454,2
5 78 5,,2 8 87,7 99,2 124,0 131,6 164,8 191,6 208,3 239,1 283,0 299,3
7 90 2,,7 0 107,2 121,1 151,3 158,8 201,8 233,3 255,1 294,1 345,5 364,6
7 95 7,,2 5 114,5 128,9 160,3 169,4 212,9 247,9 274,2 310,9 364,6 384,2
18015,0 ,4 121,1 137,3 171,1 178,7 224,1 258,4 278,4 318,0 380,7 397,1
19231,6 ,7 140,5 159,2 198,4 205,9 261,2 300,0 325,1 373,0 443,3 462,4
19287,,01 147,9 167,0 207,4 216,5 272,3 314,6 344,3 389,7 462,4 481,9
blw_600
Page 7-3
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weight of stud bolts for Class 900 flanges Bolting
Weight of stud bolts and nuts Torque tool
Nominal Number of diameter Nominal size bolts of bolts NPS DN in 1/2 1 15 5 4 1/2 3/4 2 20 0 4 1/2 1 25 4 1/2 1 1/2 4 40 0 8 1/2 2 50 8 1/2 2 1/2 6 60 0 12 1/2 3 80 12 1/2 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48
100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200
12 12 16 20 20 20 24 24 24 24 24 24 24 24 24 24 24 24 24 24 28 28 28 28
5/8 5/8 5/8 3/4 7/8 1 1 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 3/4 1 3/4 1 7/8 2 2 1/4 2 1/4 2 1/2 2 1/2 2 1/2 2 1/2 2 3/4 3
Nuts
Standard studs
Swivel studs
Line blank Standard studs bolt set
Tension tool Swivel bolt set
Line blank Standard bolt set studs
Swivel studs
Line blank Standard studs bolt set
Swivel bolt set
Line blank bolt set
kg 0,2 0,2 0,2 0,5 0,5 0,7 0,7
kg 0,3 0,3 0,3 0,6 0,6 1,0 1,0
kg 0,3 0,3 0,3 0,8 0,8 1,2 1,2
kg 0 ,3 0 ,3 0 ,4 0 ,8 0 ,8 1 ,2 1 ,2
kg 0,5 0,5 0,5 1,1 1,1 1,7 1,7
kg 0 ,6 0 ,6 0 ,6 1 ,2 1 ,2 1 ,9 1 ,9
kg 0,6 0,6 0,6 1,2 1,3 2,0 2,0
kg 0 ,4 0 ,4 0 ,4 0 ,8 0 ,8 1 ,2 1 ,2
kg 0,4 0,4 0,4 0,8 0,8 1,3 1,3
kg 0,4 0,4 0,4 0,9 0,9 1,4 1,3
kg 0,6 0,6 0,6 1,3 1,3 1,9 1,9
kg 0,6 0,6 0,6 1,3 1,3 2,1 2,1
kg 0,6 0,6 0,6 1,3 1,3 2,1 2,1
1,3 1,3 1,7 3,5 5,4 7,7 9,3 12,9 17,1 22,2 28,6 35,3 44,5 44,5 52,6 65,2 91,3 91,3 122,9 122,9 143,4 143,4 187,6 241,9
1,8 1,9 2,8 6,2 9,9 14,7 18,5 26,1 35,6 46,3 59,9 74,9 98,6 108,3 130,7 157,8 206,6 222,7 280,6 297,6 350,5 376,9 476,1 576,1
2,3 2,3 3,5 7,7 12,1 17,9 22,8 32,1 43,6 57,7 74,4 93,0 122,2 133,3 161,0 194,1 254,8 275,5 348,6 368,4 436,4 466,2 592,1 723,7
2 ,3 2 ,5 3 ,7 8 ,1 13,2 19,3 24,5 34,3 46,3 60,9 78,3 98,7 129,1 140,3 170,6 205,0 268,6 287,0 362,8 385,4 456,3 486,0 616,1 747,5
3,1 3,2 4,5 9,8 15,3 22,4 27,7 39,0 52,7 68,5 88,5 110,2 143,1 152,8 183,3 223,0 297,9 314,0 403,5 420,5 493,8 520,3 663,7 818,0
3 ,6 3 ,6 5 ,2 11,2 17,5 25,6 32,0 45,0 60,8 79,9 103,0 128,3 166,7 177,8 213,6 259,3 346,2 366,8 471,5 491,3 579,8 609,6 779,7 965,6
3,6 3,8 5,4 11,6 18,6 27,1 33,8 47,2 63,5 83,1 106,9 134,0 173,6 184,8 223,1 270,1 359,9 378,3 485,6 508,3 599,6 629,4 803,7 989,4
2 ,3 2 ,3 3 ,2 7 ,0 11,2 16,5 20,6 29,4 39,6 52,0 67,7 85,1 111,1 120,8 146,7 175,9 231,9 247,9 314,6 334,4 393,5 416,6 532,1 652,3
2,5 2,6 3,8 8,3 13,4 19,7 24,9 35,3 47,7 63,4 81,2 102,1 134,7 145,8 177,0 212,2 282,4 300,7 385,4 405,3 479,4 505,9 648,1 795,1
2,6 2,9 4,1 8,9 14,3 21,1 26,6 37,5 50,3 66,6 86,0 107,8 141,6 152,8 186,5 223,1 293,8 314,5 399,6 422,3 499,3 529,0 672,1 818,9
3,6 3,6 5,0 10,6 16,6 24,2 29,9 42,3 56,7 74,2 96,2 120,4 155,6 165,3 199,2 241,1 323,2 339,3 437,5 457,3 536,8 560,0 719,7 894,2
3,8 3,9 5,5 11,8 18,8 27,4 34,2 48,3 64,8 85,6 109,8 137,4 179,2 190,3 229,5 277,4 373,7 392,1 508,3 528,2 622,8 649,2 835,7 1037,0
3,9 4,1 5,9 12,4 19,7 28,8 35,9 50,4 67,5 88,8 114,6 143,1 186,1 197,3 239,1 288,3 385,2 405,8 522,5 545,2 642,6 672,4 859,7 1060,9
blw_900
Page 7-4
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weight of stud bolts for Class 1500 flanges Bolting
Weight of stud bolts and nuts Torque tool
Nominal Number of diameter Nominal size bolts of bolts NPS DN in 1/2 1 15 5 4 1/2 3/4 2 20 0 4 1/2 1 25 4 1/2 1 1/2 4 40 0 8 1/2 2 50 8 1/2 2 1/2 6 60 0 12 1/2 3 80 12 5/8 4 100 12 3/4 5 125 12 7/8 6 150 12 1 8 200 16 1 10 250 16 1 1/4 12 300 20 1 1/4 14 350 20 1 3/8 16 400 20 1 1/2 18 450 20 1 3/4 20 500 20 1 7/8 22 550 20 2 24 600 20 2 1/4 28 6 2 30 32 34 36 38 40 42 44 46 48
60 50 0 7 750 800 850 900 950 1000 1050 1100 1150 1200
24 0 2 24 24 24 20 20 24 20 24 24 24
21 1//4 4 2 2 1/2 2 1/2 2 3/4 3 1/4 3 1/2 3 1/4 3 3/4 3 1/2 3 3/4 3 3/4
Tension tool
Standard Nuts studs
Swivel studs
kg 0,2 0,2 0,2 0,5 0,5 0,7 1,3 2,1 3,2 4,6 6,2 11,4 14,3 18,5 23,8 37,1 43,8 54,3 76,1
kg 0,3 0,3 0,3 0,6 0,6 1,0 1,8 3,1 4,9 7,3 10,9 21,0 28,0 35,9 49,1 76,4 97,0 122,4 162,6
kg 0,3 0,3 0,3 0,8 0,8 1,2 2,2 3,7 5,9 9,0 13,2 25,5 34,1 44,0 60,4 93,7 119,6 149,6 200,9
kg 0 ,3 0 ,3 0 ,4 0 ,8 0 ,8 1 ,2 2 ,3 4 ,0 6 ,2 9 ,2 14,0 26,8 35,8 46,7 62,8 98,4 124,9 155,7 208,5
kg 0,5 0,5 0,5 1,1 1,1 1,7 3,1 5,3 8,2 11,9 17,1 32,5 42,2 54,4 72,9 113,5 140,8 176,8 238,7
kg 0 ,6 0 ,6 0 ,6 1 ,2 1 ,2 1 ,9 3 ,5 5 ,9 9 ,2 13,7 19,3 36,9 48,4 62,5 84,2 130,8 163,4 204,0 277,0
kg 0,6 0,6 0,6 1,2 1,3 2,0 3,6 6,1 9,5 13,9 20,2 38,3 50,1 65,2 86,6 135,4 168,7 210,0 284,6
kg 0 ,4 0 ,4 0 ,4 0 ,8 0 ,8 1 ,2 2 ,3 3 ,9 6 ,1 9 ,0 12,3 23,7 31,3 40,6 55,6 86,8 110,3 137,5 183,6
kg 0,4 0,4 0,4 0,8 0,8 1,3 2,5 4,2 6,7 10,1 14,6 28,2 37,5 48,7 66,0 104,2 132,8 164,8 221,9
kg 0,4 0,4 0,4 0,9 0,9 1,4 2,5 4,3 6,9 10,3 15,5 29,5 39,7 51,4 69,3 108,8 138,2 170,8 229,6
71 6,,3 1 9 122,9 122,9 160,8 217,2 277,6 260,6 329,6 333,1 395,5 395,5
12 87 1,,3 7 2 294,7 311,7 401,2 502,9 604,9 656,2 778,6 836,4 992,3 1050,3
28 22 3,,4 8 2 362,8 382,6 493,8 614,7 744,5 804,7 955,8 1032,8 1224,3 1288,8
29 31 1,,5 5 2 376,9 399,6 514,4 638,6 772,5 838,2 988,0 1072,1 1275,9 1340,3
21 58 7,,6 9 3 417,6 434,6 562,0 720,1 882,5 916,8 1108,2 1169,5 1387,9 1445,9
27 93 9,,7 9 3 485,6 505,5 654,6 831,9 1022,1 1065,3 1285,4 1366,0 1619,8 1684,3
38 02 7,,9 6 3 499,8 522,5 675,2 855,8 1050,1 1098,8 1317,6 1405,3 1671,4 1735,8
25 04 4,,8 7 2 328,8 348,6 449,2 566,8 688,7 732,8 880,7 937,4 1114,8 1172,8
20 47 4,,6 9 3 399,6 419,4 541,8 682,5 828,3 881,3 1052,5 1133,9 1353,2 1417,6
21 56 4,,8 4 3 410,9 433,6 562,4 706,5 856,2 914,8 1095,4 1173,2 1398,3 1462,7
Line blank Standard studs bolt set
Swivel bolt set
Line blank Standard bolt set studs
Swivel studs
Line blank Standard studs bolt set
Swivel bolt set
Line blank bolt set
kg 0,6 0,6 0,6 1,3 1,3 1,9 3,6 6,0 9,3 13,7 18,5 35,1 45,6 59,1 79,4 123,9 154,1 191,9 259,8
kg 0,6 0,6 0,6 1,3 1,3 2,1 3,8 6,3 10,0 14,7 20,8 39,6 51,8 67,3 89,8 141,2 176,6 219,1 298,0
kg 0,6 0,6 0,6 1,3 1,3 2,1 3,8 6,5 10,1 14,9 21,6 41,0 54,0 70,0 93,1 145,9 182,0 225,1 305,7
24 86 0,,2 8 3 451,6 471,5 610,0 784,0 966,3 993,4 1210,3 1270,5 1510,3 1568,3
39 29 1,,0 0 3 522,5 542,3 702,6 899,7 1105,9 1141,9 1382,1 1467,0 1748,7 1813,2
30 38 0,,1 5 4 533,8 556,5 723,2 923,7 1133,8 1175,5 1425,0 1506,3 1793,8 1858,3
blw_1500
Page 7-5
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weight of stud bolts for Class 2500 flanges Bolting
Weight of stud bolts and nuts Torque tool
Nominal Number of diameter Nominal size bolts of bolts NPS DN in 1/2 15 4 1/2 3/4 20 4 1/2 1 25 4 1/2 1 1/2 4 40 0 8 1/2 2 50 8 5/8 2 1/2 6 60 0 8 3/4 3 80 8 7/8 4 5 6 8 10 12 14 16 18 20 22 24
100 125 150 200 250 300 350 400 450 500 550 600
8 12 12 12 16 16 16 16 16 16 16 16
1 1 1 1/8 1 3/8 1 1/2 1 3/4 1 7/8 2 1/4 2 1/4 2 1/2 3 3 1/4
Nuts
Standard studs
Swivel studs
Line blank Standard studs bolt set
Tension tool Swivel bolt set
Line blank Standard bolt set studs
Swivel studs
Line blank Standard studs bolt set
Swivel bolt set
Line blank bolt set
kg 0,2 0,2 0,2 0,5 0,9 1,4 2,2
kg 0 ,3 0 ,3 0 ,3 0 ,6 1 ,1 1 ,9 3 ,0
kg 0,3 0,3 0,3 0,8 1,4 2,3 3,6
kg 0 ,3 0 ,3 0 ,4 0 ,8 1 ,4 2 ,3 3 ,6
kg 0,5 0,5 0,5 1,1 2,0 3,3 5,1
kg 0 ,6 0 ,6 0 ,6 1 ,2 2 ,3 3 ,7 5 ,8
kg 0,6 0,6 0,6 1,2 2,3 3,7 5,8
kg 0,4 0,4 0,4 0,8 1,5 2,6 4,1
kg 0,4 0,4 0,4 0,8 1,6 2,7 4,1
kg 0,4 0,4 0,4 0,9 1,6 2,7 4,2
kg 0,6 0,6 0,6 1,3 2,4 4,0 6,2
kg 0,6 0,6 0,6 1,3 2,4 4,1 6,2
kg 0,6 0,6 0,6 1,3 2,4 4,1 6,3
3,1 4,6 6,5 11,1 19,0 29,7 35,0 60,9 60,9 81,9 138,2 173,8
4 ,6 7 ,3 10,6 19,1 34,8 56,5 70,1 117,8 124,0 166,3 272,1 341,7
5,6 9,0 12,8 23,1 42,5 69,4 86,1 143,9 153,0 204,1 331,9 421,5
5 ,6 9 ,2 13,3 24,0 45,1 72,2 90,3 148,4 159,2 213,5 345,5 437,4
7,7 11,9 17,1 30,2 53,8 86,1 105,2 178,7 184,9 248,2 410,3 515,4
8 ,7 13,7 19,2 34,3 61,6 99,1 121,1 204,8 213,9 286,0 470,2 595,2
8,7 13,9 19,8 35,1 64,1 101,9 125,4 209,3 220,1 295,4 483,8 611,2
6,0 9,0 12,8 22,7 40,0 65,7 80,8 137,7 142,3 190,8 321,0 408,7
6,3 10,1 14,4 26,0 47,7 77,8 95,7 160,7 171,4 228,6 372,7 472,6
6,4 10,3 15,0 26,8 49,6 80,5 99,9 166,8 176,0 238,1 386,3 491,7
9,1 13,7 19,2 33,9 59,0 95,4 115,8 198,6 203,2 272,7 459,3 582,5
9,4 14,7 20,9 37,1 66,7 107,4 130,7 221,6 232,3 310,5 511,0 646,3
9,5 14,9 21,4 37,9 68,7 110,2 134,9 227,7 236,9 320,0 524,6 665,5
blw_2500
Page 7-6
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Weight of stud bolts for Class 4500i flanges Bolting
Weight of stud bolts and nuts Torque tool
Nominal Number of diameter Nominal size bolts of bolts NPS DN in 1/2 1 15 5 4 1/2 3/4 2 20 0 4 1/2 1 25 8 1/2 1 1/2 4 40 0 8 5/8 2 50 8 5/8 2 1/2 6 60 0 8 3/4 3 80 8 7/8 4 100 12 7/8 5 125 12 1 1/8 6 150 12 1 1/4 8 200 12 1 1/2 10 250 12 1 7/8 12 300 16 1 7/8 14 350 16 2 16 400 16 2 1/4 18 450 16 2 1/2 20 500 12 3 1/4 22 550 12 3 1/2 24 600 12 4
Standard Nuts studs
Swivel studs
kg 0,2 0,2 0,5 0,9 0,9 1,4 2,2 3,2 6,5 8,6 14,3 26,3 35,0 43,5 60,9 81,9 130,3 166,6 237,8
kg 0,3 0,3 0,7 1,3 1,4 2,4 3,7 6,1 12,5 17,5 30,0 59,8 86,1 105,2 148,4 201,0 297,0 374,1 542,5
kg 0,3 0,3 0,6 1,1 1,2 1,9 3,1 5,1 10,1 14,1 24,2 48,6 71,2 85,9 120,9 162,5 244,3 307,1 443,6
Line blank Standard studs bolt set kg 0 ,3 0 ,3 0 ,7 1 ,3 1 ,5 2 ,4 3 ,7 6 ,4 12,8 17,8 30,4 61,4 90,3 110,0 154,6 209,7 311,3 390,9 564,5
kg 0,5 0,5 1,1 1,9 2,0 3,3 5,2 8,3 16,5 22,7 38,4 74,9 106,2 129,3 181,8 244,4 374,6 473,7 681,4
Tension tool Swivel bolt set kg 0 ,6 0 ,6 1 ,2 2 ,2 2 ,3 3 ,8 5 ,9 9 ,3 19,0 26,0 44,2 86,1 121,1 148,7 209,3 283,0 427,3 540,7 780,4
Line blank Standard bolt set studs kg 0,6 0,6 1,2 2,2 2,3 3,8 5,9 9,7 19,2 26,4 44,7 87,7 125,4 153,5 215,5 291,6 441,6 557,4 802,4
kg 0 ,4 0 ,4 0 ,8 1 ,5 1 ,5 2 ,6 4 ,1 6 ,1 12,8 17,5 29,5 59,8 80,8 97,9 137,7 187,0 306,5 382,5 536,1
Swivel studs kg 0,4 0,4 0,8 1,5 1,6 2,7 4,2 6,7 14,1 19,5 33,8 67,8 96,7 117,3 165,3 224,8 337,7 424,4 615,9
Line blank Standard studs bolt set kg 0,4 0,4 0,8 1,5 1,6 2,7 4,3 7,1 14,4 19,8 34,3 68,5 99,9 122,1 171,4 234,3 349,6 441,1 637,9
kg 0,6 0,6 1,3 2,4 2,4 4,0 6,2 9,3 19,2 26,0 43,8 86,1 115,8 141,4 198,6 269,0 436,9 549,1 774,0
Swivel bolt set
Line blank bolt set
kg 0,6 0,6 1,3 2,4 2,4 4,1 6,3 10,0 20,6 28,0 48,1 94,0 131,8 160,7 226,2 306,8 468,0 590,9 853,7
kg 0,6 0,6 1,3 2,4 2,5 4,1 6,4 10,3 20,9 28,4 48,6 94,8 134,9 165,6 232,3 316,2 480,0 607,7 875,7
blw_4500i
Page 7-7
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Assembly weights of Class 150 flanges Nominal size
Approx. assembly weights WN/WN
W N/ B L
W N /S W
NPS 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14
DN 15 20 25 40 50 65 80 100 125 150 200 250 300 350
kg 1,7 1,9 2,1 2,5 2,8 3,4 4,6 6,7 9,2 8,4 13 22 27 33
kg 1,8 1,9 2,1 2,6 3,0 3,7 5,2 7,8 11 11 19 33 45 57
kg 2,2 2,4 2,7 3,2 3,7 4,4 6,2 8,2 11 11 16 25 31 37
16 18 20 22 24 26 28 30 32 34 36 38 40 42 44
400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100
51 59 74 92 128 154 182 212 241 271 329 374 431 458 503
87 110 143 181 246 305 369 440 516 594 716 828 957 1058 1192
58 67 84 104 146 174 206 241 275 310 373 425 494 521 573
48 6 12 10 50 0 50 43 9 14 38 23 5 68 26 4 4 1 6 1 6 NOTES: 1) Assembly weights includes flanges, nuts, bolts and a seal ring.
asmw_150
Page 8-1
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Assembly weights of Class 300 flanges Approx. assembly weights Nominal size
WN/WN
W N/ B L
W N /S W
NPS 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14
DN 15 20 25 40 50 65 80 100 125 150 200 250 300 350
kg 1,7 1,9 2,1 2,5 2,8 3,4 4,6 6,7 9,2 12 23 35 48 58
kg 1,8 1,9 2,1 2,6 3,0 3,7 5,2 7,8 11 15 31 49 71 88
kg 2,2 2,4 2,7 3,2 3,7 4,4 6,2 8,2 11 14 27 40 52 63
16 18 20 22 24 26 28 30 32 34 36 38 40 42 44
400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100
91 109 149 180 238 280 328 424 481 585 651 736 849 980 1071
138 174 237 296 391 471 562 717 832 1006 1147 1314 1530 1762 1957
99 118 162 197 262 310 358 472 529 652 715 807 927 1074 1178
48 6 12 10 50 0 13 23 37 7 24 28 51 7 14 36 68 0 4 1 1 2 1 NOTES: 1) Assembly weights includes flanges, nuts, bolts and a seal ring.
asmw_300
Page 8-2
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Assembly weights of Class 600 flanges Approx. assembly weights Nominal size
WN/WN
W N/ B L
W N /S W
NPS 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14
DN 15 20 25 40 50 65 80 100 125 150 200 250 300 350
kg 2,3 2,6 3,0 4,8 5,4 7,4 7,3 14 19 22 35 62 96 113
kg 2,3 2,6 2,9 4,6 5,4 7,4 7,7 15 21 25 43 77 122 146
kg 2,6 3,0 3,4 5,6 6,4 8,6 8,8 17 22 24 39 68 106 127
16 18 20 22 24 26 28 30 32 34 36 38 40 42 44
400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100
162 224 268 351 420 482 602 700 834 1005 1126 1309 1470 1676 1846
214 296 365 480 584 686 854 1005 1209 1453 1652 1922 2177 2488 2767
181 251 300 392 470 538 673 782 929 1117 1265 1456 1638 1877 2068
48 6 12 10 50 0 24 20 11 6 36 20 82 9 27 40 60 6 4 1 2 3 2 NOTES: 1) Assembly weights includes flanges, nuts, bolts and a seal ring.
asmw_600
Page 8-3
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Assembly weights of Class 900 flanges Approx. assembly weights Nominal size
WN/WN
W N/ B L
W N /S W
NPS 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14
DN 15 20 25 40 50 65 80 100 125 150 200 250 300 350
kg 2,3 2,6 3,0 4,8 5,4 7,4 7,3 14 19 28 52 87 129 156
kg 2,3 2,6 2,9 4,6 5,4 7,4 7,7 15 21 31 59 101 153 189
kg 2,6 3,0 3,4 5,6 6,4 8,6 8,8 17 22 31 58 97 144 174
16 18 20 22 24 26 28 30 32 34 36 38 40 42 44
400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100
227 310 414 527 667 827 954 1157 1393 1754 1963 2386 2636 2900 3184
276 377 508 650 825 1030 1203 1461 1761 2206 2492 3010 3356 3714 4105
256 347 464 590 746 921 1077 1303 1569 1950 2207 2646 2947 3233 3595
48 6 12 10 50 0 36 71 61 9 48 86 34 4 41 22 44 5 4 1 4 5 5 NOTES: 1) Assembly weights includes flanges, nuts, bolts and a seal ring.
asmw_900
Page 8-4
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Assembly weights of Class 1500 flanges Approx. assembly weights Nominal size
WN/WN
W N/ B L
W N /S W
NPS 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14
DN 15 20 25 40 50 65 80 100 125 150 200 250 300 350
kg 2,3 2,6 3,0 4,8 5,4 7,4 13 23 36 56 90 173 232 305
kg 2,3 2,6 2,9 4,6 5,4 7,4 13 24 37 58 96 184 250 328
kg 2,6 3,0 3,4 5,6 6,4 8,6 15 27 42 65 101 193 261 341
16 18 20 22 24 26 28 30 32 34 36 38 40 42 44
400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100
422 598 799 1032 1362 1595 1889 2376 2427 2959 3844 4555 4810 5876 6148
457 649 872 1130 1491 1757 2086 2623 2695 3286 4248 5031 5349 6511 6845
476 667 892 1160 1511 1805 2139 2659 2750 3346 4308 5070 5432 6593 6952
48 6 12 10 50 0 77 21 27 0 86 01 36 5 87 15 19 8 4 1 7 8 8 NOTES: 1) Assembly weights includes flanges, nuts, bolts and a seal ring.
asmw_1500
Page 8-5
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Assembly weights of Class 2500 flanges Approx. assembly weights Nominal size NPS 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14
DN 15 20 25 40 50 65 80 100 125 150 200 250 300 350
WN/WN
W N/ B L
W N /S W
kg 2,3 2,6 3,0 4,8 8,4 14 22 37 52 81 160 273 418 543
kg 2,3 2,6 2,9 4,6 8,2 14 22 36 52 80 159 271 416 541
kg 2,6 3,0 3,4 5,6 9,9 17 26 43 60 92 179 302 464 598
16 400 853 855 939 18 450 1070 1071 1171 20 500 1382 1384 1508 22 550 1988 1994 2173 24 600 2521 2529 2748 NOTES: 1) Assembly weights includes flanges, nuts, bolts and a seal ring.
asmw_2500
Page 8-6
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
Assembly weights of Class 4500i flanges Approx. assembly weights Nominal size NPS 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14
DN 15 20 25 40 50 65 80 100 125 150 200 250 300 350
WN/WN
W N/ B L
W N /S W
kg 2,3 2,6 3,4 6,7 9,0 16 24 39 69 101 189 357 541 679
kg 2,3 2,6 3,3 6,5 8,6 15 23 37 67 98 184 348 529 662
kg 2,6 3,0 4,3 8,1 10 18 28 43 79 115 215 401 597 743
16 400 934 911 1019 18 450 1266 1234 1381 20 500 1957 1917 2114 22 550 2497 2445 2696 24 600 3330 3265 3629 NOTES: 1) Assembly weights includes flanges, nuts, bolts and a seal ring.
asmw_4500i
Page 8-7
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
CLASS 600 FLANGE RATING COMPARISON OUTSIDE DIAMETER AND WEIGHT
Size
Outside diameter (mm)
Assembly weight (kg)
NPS
DN
ANSI
SPO CF
SPOLOCK Outside
SPOLOCK Profile
ANSI
SPO CF
SPOLOCK
2 3 4
50 75 100
165 210 275
136 161 203
129 175 206
222 272 312
12 24 44
5,4 7,3 14
8,8 15 21
6 8 10
150 200 250
355 420 510
258 312 382
305 368 454
434 512 632
87 124 204
22 35 62
55 81 159
12 14 16
300 350 400
560 605 685
450 482 547
527 584 699
728 806 1000
247 386 523
96 113 162
223 316 695
18 20 24
450 500 600
745 815 940
614 664 785
794 837 1080
1082 1126 1422
677 845 1207
224 268 420
809 759 1343
Weights are for pairs of weld neck flanges complete with bolting and seal ring.
Class 600, Weight Comparison 1600
1400
1200
1000 ) g ( k t h 800 g i e W
ANSI SPO CF SPO-LOCK
600
400
200
0 2
3
4
6
8
10
12 NPS
14
16
18
20
24
CL600 Cmp
Page 9-1
SPO Compact Flange Designer's Manual Doc.no: A10601_r3.xls
Vector International
CLASS 900 FLANGE RATING COMPARISON OUTSIDE DIAMETER AND WEIGHT
Size
Outside diameter (mm)
Assembly weight (kg)
NPS
DN
ANSI
SPO CF
SPOLOCK Outside
SPOLOCK Profile
ANSI
SPO CF
SPOLOCK
2 3 4
50 75 100
215 240 295
136 161 203
129 175 206
222 272 312
29 34 58
5,4 7,3 14
8,9 15 21
6 8 10
150 200 250
380 470 545
263 330 397
305 368 454
434 512 632
118 201 241
28 52 87
56 82 160
12 14 16
300 350 400
610 640 705
462 497 567
527 584 699
728 806 1000
394 582 712
129 156 227
224 317 696
18 20 24
450 500 600
785 855 1040
633 700 830
794 837 1080
1082 1126 1422
889 1080 2035
310 414 667
811 761 1885
Weights are for pairs of weld neck flanges complete with bolting and seal ring.
Class 900, Weight Comparison 2500
2000
1500 ) g k ( t h g i e W
ANSI SPO CF SPO-LOCK
1000
500
0 2
3
4
6
8
10
12 NPS
14
16
18
20
24