Oleg Judin
Digitally signed by Oleg Judin DN: cn=Oleg Judin, c=EE, o=TEE,
[email protected] Date: 2008.01.03 14:21:31 +02'00'
Power engineering the natural way
Version
No
5 Dated
01.03.07
I N S T R U C T I O N M A N U A L
V A C U U M C I R C U I T B R E A K E R I N D O O R S W I T C H I N G A N D C O N T R O L M O D U L E S
I S O 9 0 0 1 : 2 0 0 0 c e r t i f i c a t i o n
The current Instruction Manual contains information necessary for installation, commissioning and operation of the TAVRIDA ELECTRIC MV vacuum circuit breakers. It is absolutely necessary for the proper use of the vacuum circuit breakers to read the Instruction Manual carefully before starting and to adhere to the instructions and relevant regulations.
SAFETY FIRST Check that the installation position (distances, spatial separation, and the surroundings) is suitable for the switching devices. Check that all the installation, commissioning and the operation is carried out by electrical specialists. Check that during installation, commissioning and operation, the respective regulations (such as IEC) as well as appropriate national safety regulations have been adhered to. Take note that in the operation of the vacuum circuit breakers inevitably certain parts of this device are subject to dangerous voltage and that mechanical parts, including remote control ones, can move quickly. Non-adherence to these warning instructions can lead to equipment damage, serious injury or death. Note especially the important or danger information marked as follows in this manual:
Take note of the operating loads of the vacuum circuit breakers specified in the technical data. Check that this manual is available to all persons concerned with installation, commissioning and operation.
Low voltage devices (namely control modules of all types) meet the requirements of the EMC Directive 89/336/EEC, the Low Voltage Directive 73/23/EEC
2
Contents
Instruction manual C O N T E N T S P R E S E N T A T I O N P A R T N U M B E R I N G M A R K I N G
Marking of switching modules Marking of control modules S E A L I N G
Sealing of switching modules Sealing of control modules S W I T C H I N G M O D U L E S I S M / T E L
Product range Design Overall design Magnetic actuator Vacuum interrupters Operation Closing Opening Manual closing Manual opening ISM/TEL-12-20/1000-051(F) ISM/TEL-12-20/1000-052(F) ISM/TEL-12-20/1000-055(F) ISM/TEL-12-20/1000-067(F) ISM/TEL-12-25/800-066 ISM/TEL-12-25/800-068 ISM/TEL-12-25/800-081 ISM/TEL-12-25/800-082 ISM/TEL-12-25/800-083 ISM/TEL-12-25/1250-066 ISM/TEL-12-25/1250-068 ISM/TEL-12-25/1250-081 IISM/TEL-12-25/1250-082 ISM/TEL-12-25/1250-083 ISM/TEL-12-31.5/1600-066 ISM/TEL-12-31.5/1600-068 ISM/TEL-12-31.5/1600-081 ISM/TEL-12-31.5/1600-082 ISM/TEL-12-31.5/1600-083 ISM/TEL-24-16/800-057 ISM/TEL-24-16/800-058 ISM/TEL-12-20/1000-089 ISM/TEL-24-16/800-053 Auxiliary switches Overall drawings ISM/TEL-12-20/1000-051(F) ISM/TEL-12-20/1000-052(F) ISM/TEL-12-20/1000-055(F) ISM/TEL-12-20/1000-067(F) ISM/TEL-12-25/800-066, ISM/TEL-12-25/1250-066, ISM/TEL-12-31.5/1600-066 ISM/TEL-12-25/800-068, ISM/TEL-12-25/1250-068, ISM/TEL-12-31.5/1600-068
5 6 6 6 7 8 8 8 9 9 10 10 11 12 13 13 13 14 14 15 15 15 15 16 16 16 16 16 17 17 17 17 17 18 18 18 18 18 19 19 20 21 22 23 23 23 24 24 25 25
Instruction manual
Contents
ISM/TEL-12-25/800-081, ISM/TEL-12-25/1250-081, ISM/TEL-12-31.5/1600-081 ISM/TEL-12-25/800-082, ISM/TEL-12-25/1250-082, ISM/TEL-12-31.5/1600-082 ISM/TEL-12-25/800-083, ISM/TEL-12-25/1250-083, ISM/TEL-12-31.5/1600-083 ISM/TEL-24-16/800-057 ISM/TEL-24-16/800-058 ISM/TEL-12-20/1000-089 ISM/TEL-24-16/800-053 Small wiring terminations C O N T R O L M O D U L E S C M / T E L
Product range Design Operation Operation modes Capacitor charging Closing Tripping Antipumping duty Blocking duty Supervision Signalling Malfunction detection Origins and operation of Inputs “Close & Supervision” input “Closing Coil Simulator” “Trip & Supervision” input “Trip Coil Supervision” input “Tripping Coil Simulator” “Alternative Trip & Supervision” input “Alternative Tripping Coil Simulator” “Dry Contact Close” input “Dry Contact Trip” input “Current Power Supply” “Current Power Supply Mode” input ISM/TEL auxiliary switch input Destination and operation of outputs “Failure” output “Emergency Trip” outputs “Fleeting” output “Passing” output “Actuator Coil” output “Ready” output Technical specification Overall drawings CM/TEL-X/X-12-01A CM/TEL-X/X-12-02A (03A) Small wiring terminations CM/TEL-X/X-12-01A terminals CM/TEL-X/X-12-02A terminals CM/TEL-X/X-12-03A terminals R O U T I N G T E S T P R O C E D U R E A P P L I C A T I O N G U I D E
3 26 26 27 27 28 29 29 30 31 32 33 34 34 34 34 34 34 34 34 35 35 36 36 37 37 38 38 38 39 39 39 39 39 39 40 40 40 40 40 40 40 41 45 45 45 46 46 46 48 49 50
4
Contents
Instruction manual
Selection Installation Mounting of the ISM/TEL Mounting of the CM/TEL Interlocking Connection of the position indicator Connection of manual trip facility Wiring Adjustment of the control inputs Commissioning tests Operation test High voltage test Insulation resistance test Main contact resistance test Maintenance Operation test High voltage test Insulation resistance test Contact resistance test P A C K A G I N G
Packaging of switching modules Packaging of control modules S T O R A G E T R A N S P O R T A T I O N D I S P O S A L W A R R A N T I E S D E L I V E R Y S E T A M E N D M E N T S H E E T A T T A C H M E N T S
Insulation hoods mounting SM rod extension unit. Assembly Accessories Mounting of surge arrester SAI/TEL type CM/TEL installation N O T E S
50 50 51 54 55 56 56 57 60 61 61 62 62 62 63 63 63 63 63 64 64 66 68 68 68 68 68 69 70 70 71 72
73
74 80
Instruction manual
Presentation
5
P R E S E N T A T I O N
These modules, based on the latest switching and electronic control technology, can be used as core components for medium voltage switchgear. There are two basic module types: switching modules (ISM/TEL) used to close and open primary circuits; control modules (CM/TEL) used to provide control (close and trip operations) of ISM/TEL and to replicate the auxiliary interface of conventional circuit breakers. Switching modules are three pole units. Each pole incorporates a vacuum interrupter and single-coil magnetic actuator encapsulated in solid insulation. Control modules are µP electronics units, containing built-in close and trip capacitors. These capacitors are discharged to the actuator coil in different directions to provide the relevant operations. When applied to any switchgear, a pair of modules (one switching module and one control module) must be used. The ability to choose switching and control modules separately allows any type of switchgear to be easily equipped regardless of its primary and auxiliary circuits.
Draw-out unit equipped with ISM/TEL 12–20/1600 for K- series switchgear, Russia
Since their first introduction in the early 1990's, the modules have gained an excellent reputation among switchgear manufacturing companies. Tavrida Electric has now supplied more than 100 000 pairs of modules used in over 50 different types of switchgear (both retrofitted and brand new). These modules have been the product of many years of R&D effort by Tavrida Electric scientists and engineers and their use in your switchgear will allow you and your customers to benefit from their unique combination of features: no maintenance needed during its entire lifetime; long mechanical and interrupting life; fast autoreclosing capability; easy adaptation to any primary interface (stationary or withdrawable); easy adaptation to a wide range of auxiliary voltages; easy adaptation to any signaling interface; easy SCADA compatibility; low power consumption; compact dimensions and light weight. Some examples of application of the modules for different switchgear are presented below.
Draw-out unit equipped with ISM/TEL 12–20/630 for retrofit of LMT switchgear, UK
Draw-out unit equipped with ISM/TEL 12–20/1600 for KYN 18A–10 switchgear, China
6
Part numbering
Instruction manual
P A R T N U M B E R I N G
Part numbering of the switching modules is as follows:
Part numbering of the control modules is as follows:
M A R K I N G
Marking of switching modules The indoor switching module is provided with a label as follows:
V A C U U M C I R C U I T B R E A K E R
I S M / T E L 1 2 2 0 / 1 0 0 0 0 5 5 2 U ( k V )1 I ( A )1 0 0 0 r r U ( k V )4 I ( k A )2 2 0 d s c 7 5 5 0 / 6 0 U ( k V ) f ( H z ) p r 7 5 4 t ( s ) M a s s ( k g ) k S e q u e n c e O 0 . 3 s C O 1 5 s C O I E C 6 2 2 7 1 1 0 0 Y e a r o f m a n u f a c t u r e 2 0 0 W W W . T A V R I D A . E E
Instruction manual
Marking
7
Marking of control modules
Control modules and switching modules that are not included in the commercial product list and are not for use in service are produced in accordance with product ordering procedures. These modules are tagged with additional film labels.
S E A L I N G
Sealing of switching modules Each switching module is sealed with a red sealing label:
Any attempt to peel the film will result in the display of a hidden "OPENED" indication
Manufacturer warranty does not cover switching modules with damaged or removed sealing labels.
8
Sealing
Instruction manual
Sealing of control modules After the routine test procedure, each control unit is sealed with two special films (31x14.5 mm).
These films are attached to a joint of the module's case and cover. In case of removing or damaging these seal films during the warranty period, the warranty is canceled.
The second seal is on the opposite side of the housing
Instruction manual
Switching modules ISM/TEL
9
S W I T C H I N G M O D U L E S I S M / T E L
Product range ISM/TEL modules differ in rated voltage, rated current, rated breaking current and pole-to-pole distances. The complete range of products complies with the following Table. Module type
Rated voltage, kV
Rated normal current, A
Rated breaking current, kA
Pole to pole distance,mm
ISM/TEL-12-20/1000-051(F)*
12
1000
20
200
ISM/TEL-12-20/1000-052(F)*
12
1000
20
250
ISM/TEL-12-20/1000-055(F)*
12
1000
20
210
ISM/TEL-12-20/1000-067(F)
12
1000
20
150
ISM/TEL-12-25/800-066
12
800
25
150
ISM/TEL-12-25/800-068
12
800
25
275
ISM/TEL-12-25/800-081
12
800
25
210
ISM/TEL-12-25/800-082
12
800
25
200
ISM/TEL-12-25/800-083
12
800
25
250
ISM/TEL-12-25/1250-066
12
1250
25
150
ISM/TEL-12-25/1250-068
12
1250
25
275
ISM/TEL-12-25/1250-081
12
1250
25
210
ISM/TEL-12-25/1250-082
12
1250
25
200
ISM/TEL-12-25/1250-083
12
1250
25
250
ISM/TEL-12-31.5/1600-066
12
1600
31,5
150
ISM/TEL-12-31.5/1600-068
12
1600
31,5
275
ISM/TEL-12-31.5/1600-081
12
1600
31,5
210
ISM/TEL-12-31.5/1600-082
12
1600
31,5
200
ISM/TEL-12-31.5/1600-083
12
1600
31,5
250
ISM/TEL-24-16/800-057
24
800
16
210
ISM/TEL-24-16/800-058
24
800
16
275
ISM/TEL-12-20/1000-089
12
1000
20
-
ISM/TEL-20-16/800-053
24
800
16
-
* Index F (optional) means that ISM is intended for frequent CO operation.
10
Switching modules ISM/TEL
Instruction manual
Design Overall design In contrast to the majority of conventional circuit breakers, this patented design incorporates three independent magnetic actuators: one per pole. This minimizes the number of moving parts, all of which are symmetrical about the central axis.
The vacuum interrupter and the magnetic actuator are located at opposite ends of a hollow support insulator. The actuator armature is rigidly coupled to the vacuum interrupter moving contact by a linear drive insulator within the support insulator. This provides direct linear movement in both directions and avoids the use of rotating shafts, bearings and bell cranks. The result is a maintenance free ISM/TEL with a long troublefree mechanical life.
The actuators are situated inside the frame as shown in the figure below. A synchronising shaft connects the three poles and performs three functions: opening synchronization of the poles; operation of auxiliary switches; link drive for mechanical interlocks on switchgear. The design shown in the figure below is used for rated current up to 1000 A. For rated currents exceeding 1000 A, a different design (chimney type) is used. However, it is essentially similar in structure.
vacuum interrupter
frame synchronizing shaft micro switches interlocking pin magnetic actuator shaft interlocking interface Overall design of ISM/TEL
Instruction manual
Switching modules ISM/TEL
11
Magnetic actuator
The actuator is held in its two end positions without the use of mechanical latches: in the OPEN position the armature is held by the opening spring; in the CLOSED position the armature is held by the magnetic flux produced by a ring magnet.
This actuator has only one coil. To close and trip the actuator it is necessary to inject current into the coil in different directions.
12
Switching modules ISM/TEL
Instruction manual
Vacuum interrupters As soon as the vacuum interrupter contacts open, the interrupting current initiates a so-called "vacuum arc" that burns essentially as plasma originating from evaporated contact material. The current continues to flow through this plasma until a zero current is reached. At this moment the arc is extinguished and a transient recovery voltage appears across the open gap. If the contact surface is locally overheated, it produces a lot of vapour, resulting in the deterioration of the vacuum followed by an electrical breakdown. To avoid this, effective control of the vacuum arc is necessary.
The most effective way to achieve this goal is to apply an axial magnetic field produced by the interrupting current itself. This method is implemented in vacuum interrupters developed and manufactured by Tavrida Electric for ISM/TEL modules. Several major benefits result from this design: high interrupting capacity; very compact dimensions; low chopping current (4-5 amps) This limits inductive switching overvoltages to safe values; axial magnetic field minimizes contact erosion and ensures a very long and reliable life.
The family of TELvacuum interrupters
Finely dispersed vacuum arc resulting from stabilizing effect of axial magnetic field.
Instruction manual
Switching modules ISM/TEL
Operation Closing
In the OPEN position the vacuum interrupter contacts are held open by the force of the opening spring in the actuator acting through the drive insulator. To close the vacuum interrupter contacts a current pulse, derived from the closing capacitor in the control module, is injected into the actuator coil. The current in the coil produces a magnetic flux in the gap between the upper yoke and the actuator armature. Rising coil current increases the magnetic flux and the electromagnetic attraction between yoke and armature increases to overcome the restraining force of the opening spring. (Line 1) The armature, drive insulator and moving contact start to move. As the armature moves towards the upper yoke the magnetic air gap decreases and consequently the magnetic attraction force increases. This increasing force accelerates the armature, drive insulator and moving contact to a closing speed of 1 m/s. This optimum speed ensures a complete absence of contact bounce and reduces the probability of pre-strikes of the vacuum gap before the contacts close. (Line 2) The accelerating armature also generates a back emf in the coil and reduces the coil current (Line 1-2) At contact close (Line 2), the moving contact stops but the armature travel continues for 2mm under rapid deceleration caused by compressing the contact pressure spring. At the limit of its travel the armature latches magnetically to the upper yoke. (Line 2a) The moving armature induced back emf collapses and the coil current again increases (Line 2a-3) saturating the ring magnet. This saturation increases the power of the ring permanent magnet to a level that generates flux to hold the armature in the CLOSED position after the coil current has been cut off by an auxiliary switch. ( Line 3) Testing has proved that this flux is sufficient to hold the actuator CLOSED even under vibration and impact conditions. The travel of the armature also compresses the opening spring in preparation for the next opening operation. The synchronising shaft is also driven through 44° of rotation during the closing operation and provides position indication, auxiliary switch operation and mechanical interlocking actions.
13
Opening
To open the interrupter a current of opposite polarity, derived from the opening capacitor in the control module, is passed through the coil for 15-20 milliseconds. (Line 4-5) This current partially demagnetises the ring magnet and reduces the magnetic holding force
Typical oscillograms of ISM/TEL module operation
Opposing forces from the charged opening spring and the contact pressure spring cause the armature to release and accelerate rapidly. After 2 mm of free travel it engages with the drive insulator and thus the moving contact. The peak force produced by the armature at this point exceeds 2000 N which ensures easy breaking of any micro-welds at the contact surfaces which can appear due to short circuit current action. The moving contact accelerates rapidly ensuring a high interrupting capacity. (Line 5) At full travel (Line 6) the armature, drive insulator, moving contact assembly is again held open by the opening spring force. The synchronising shaft is also driven through 44° of rotation during the opening operation and provides position indication, auxiliary switch operation and mechanical interlocking actions.
14
Switching modules ISM/TEL
Instruction manual
Manual closing
Manual opening
Closing can only be carried out through the control module. If the normal substation supply to the control module is deenergized it may be operated using a portable low voltage source through special emergency power supply inputs. TEE has developed a generator machine (TEE-HSSG-01) which provides a sufficient level of voltage for charging close capacitors of CM/TEL. The generator is enclosed in metal case, which is convenient for transportation and supply connection.
The module may be manually opened. By rotating the synchronizing shaft, a force exceeding the magnetic attraction forces of the ring magnet is applied to the armature, which then starts to move. As the air-gap increases the opening spring and contact pressure spring overcome any magnetic holding force and the interrupter opens.
Alternatively, a stationary type power supply unit (TEE-PSU-01) can be used to provide CM/TEL close capacitors charging. The set consists of ORACLE charger and HAWKER GENESIS miniature battery.
Note: It is not possible to close ISM/TEL by forcing the synchronizing shaft to rotate. Any attempt to do so will result in damage to the mechanism and possible injury to personnel.
Instruction manual
Switching modules ISM/TEL
Technical specification
ISM/TEL-12-20/1000-051(F) ISM/TEL-12-20/1000-052(F) ISM/TEL-12-20/1000-055(F) ISM/TEL-12-20/1000-067(F)
15
Applicable standards: IEC 62271-100 GB 1984-89 GOST 687-78 Rated voltage, kV
12
Rated normal current, A
1000
Rated capacitive switching current, A
800
Rated frequency, Hz
50/60
Rated power frequency test voltage, kV
42
Rated impulse test voltage, kV peak
75
Rated short-circuit breaking current, kA
20
Rated short-circuit making current, kA peak 51 Short time withstand current, 4s, kA
20
Mechanical life, CO cycles, not less than
50000 (150000*)
Interrupting life operations, not less than - at rated current, Close-Open
50000 (150000*)
- at rated breaking current, Open
100
- at other currents, Open
Refer to Fig. below
Closing time**, ms, not more than
60
Opening time**, ms, not more than
10
Breaking time**, ms, not more than
20
Standard operating duty**
O-0,3 s-CO15 s-CO
Main contacts resistance, µOhm, not more than
40
Maximum ambient temperature
+ 55°C
Minimum ambient temperature
- 40°C
Design class with regard to severity of ser1 vice conditions in accordance with IEC 60932 Mechanical vibration withstand capability in accordance with IEC 721-3-4
Class 4M4
Maximum altitude above sea level, m
1000
Maximum humidity
98 % non condensing Weights, kg
67
ISM/TEL-12-20/1000-051(F)
33
ISM/TEL-12-20/1000-052(F)
35
ISM/TEL-12-20/1000-055(F)
35
ISM/TEL-12-20/1000-067
33
* For ISM/TEL-12-20/1000-051F, ISM/TEL-12-20/1000-052F, ISM/TEL-12-20/1000-055F, ISM/TEL-12-20/1000-067F only ** Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)
16
Switching modules ISM/TEL
ISM/TEL-12-25/800-066 ISM/TEL-12-25/800-068 ISM/TEL-12-25/800-081 ISM/TEL-12-25/800-082 ISM/TEL-12-25/800-083
Instruction manual Applicable standards: IEC 62271-100 GB 1984-89 GOST 687-78 Rated voltage, kV
12
Rated normal current, A
800
Rated capacitive switching current, A
800
Rated frequency, Hz
50/60
Rated power frequency test voltage, kV
42
Rated impulse test voltage, kV peak
75
Rated short-circuit breaking current, kA
25
Rated short-circuit making current, kA peak 63 Short time withstand current, 4s, kA
25
Mechanical life, CO cycles, not less than
30000
Interrupting life operations, not less than - at rated current, Close-Open
30000
- at rated breaking current, Open
100
- at other currents
Refer to Fig. below
Closing time**, ms, not more than
60
Opening time**, ms, not more than
10
Breaking time**, ms, not more than
20
Standard operating duty**
O-0,3 s-CO-15 s-CO
Main contacts resistance, µOhm, not more than 30 Maximum ambient temperature
+ 55°C
Minimum ambient temperature
- 40°C
Design class with regard to severity of ser1 vice conditions in accordance with IEC 60932 Mechanical vibration withstand capability in accordance with IEC 721-3-4
Class 4M4
Maximum altitude above sea level, m
1000
Maximum humidity
98 % non condensing Weights, kg
ISM/TEL-12-25/800-066
60
ISM/TEL-12-25/800-081
65
ISM/TEL-12-25/800-068
75
ISM/TEL-12-25/800-082
65
ISM/TEL-12-25/800-083
68
* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)
Instruction manual
ISM/TEL-12-25/1250-066 ISM/TEL-12-25/1250-068 ISM/TEL-12-25/1250-081 ISM/TEL-12-25/1250-082 ISM/TEL-12-25/1250-083
Switching modules ISM/TEL
17
Applicable standards: IEC 62271-100 GB 1984-89 GOST 687-78 Rated voltage, kV
12
Rated normal current, A
1250
Rated capacitive switching current, A
800
Rated frequency, Hz
50/60
Rated power frequency test voltage, kV
42
Rated impulse test voltage, kV peak
75
Rated short-circuit breaking current, kA
25
Rated short-circuit making current, kA peak 63 Short time withstand current, 4s, kA
25
Mechanical life, CO cycles, not less than
30000
Interrupting life operations, not less than - at rated current, Close-Open
30000
- at rated breaking current, Open
100
- at other currents
Refer to Fig. below
Closing time**, ms, not more than
60
Opening time**, ms, not more than
10
Breaking time**, ms, not more than
20
Standard operating duty**
O-0,3 s-CO-15 s-CO
Main contacts resistance, µOhm, not more than 30 Maximum ambient temperature
+ 55°C
Minimum ambient temperature
- 40°C
Design class with regard to severity of service conditions in accordance with IEC 60932
1
Mechanical vibration withstand capability in accordance with IEC 721-3-4
Class 4M4
Maximum altitude above sea level, m
1000
Maximum humidity
98 % non condensing Weights, kg
ISM/TEL-12-25/1250-066
60
ISM/TEL-12-25/1250-081
65
ISM/TEL-12-25/1250-068
75
ISM/TEL-12-25/1250-082
65
ISM/TEL-12-25/1250-083
68
* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)
18
Switching modules ISM/TEL
ISM/TEL-12-31.5/1600-066 ISM/TEL-12-31.5/1600-068 ISM/TEL-12-31.5/1600-081 ISM/TEL-12-31.5/1600-082 ISM/TEL-12-31.5/1600-083
Instruction manual Applicable standards: IEC 62271-100 GB 1984-89 GOST 687-78 Rated voltage, kV
12
Rated normal current, A
1600
Rated capacitive switching current, A
800
Rated frequency, Hz
50/60
Rated power frequency test voltage, kV
42
Rated impulse test voltage, kV peak
75
Rated short-circuit breaking current, kA
31,5
Rated short-circuit making current, kA peak 80 Short time withstand current, 4s, kA
31,5
Mechanical life, CO cycles, not less than
30000
Interrupting life operations, not less than - at rated current, Close-Open
30000
- at rated breaking current, Open
50
- at other currents
Refer to Fig. below
Closing time**, ms, not more than
60
Opening time**, ms, not more than
10
Breaking time**, ms, not more than
20
Standard operating duty**
O-0,3 s-CO-15 s-CO
Main contacts resistance, µOhm, not more than 30 Maximum ambient temperature
+ 55°C
Minimum ambient temperature
- 40°C
Design class with regard to severity of ser1 vice conditions in accordance with IEC 60932 Mechanical vibration withstand capability in accordance with IEC 721-3-4
Class 4M4
Maximum altitude above sea level, m
1000
Maximum humidity
98 % non condensing Weights, kg
ISM/TEL-12-31.5/1600-066
60
ISM/TEL-12-31.5/1600-068
65
ISM/TEL-12-31.5/1600-081
75
ISM/TEL-12-31.5/1600-082
65
ISM/TEL-12-31.5/1600-083
66
* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)
19 Applicable standards: IEC 62271-100 GB 1984-89 GOST 687-78
ISM/TEL-24-16/800-057 ISM/TEL-24-16/800-058 Rated voltage, kV
24
Rated normal current, A
800
Rated power frequency test voltage, kV
50
Rated frequency, Hz
50/60
Rated impulse test voltage, kV peak
125
Rated short-circuit breaking current, kA
16
Rated short-circuit making current, kA peak 40 Short time withstand current, 4s, kA
16
Mechanical life, CO cycles, not less than
30000
Interrupting life operations, not less than - at rated current, Close-Open
30000
- at rated breaking current, Close-Open
100
- at other currents
Refer to Fig. below
Closing time**, ms, not more than
70
Opening time**, ms, not more than
10
Breaking time**, ms, not more than
20
Standard operating duty**
O-0,3 s-CO-15 s-CO
Main contacts resistance, µOhm, not more than 40 Maximum ambient temperature
+ 55°C
Minimum ambient temperature
- 40°C
Design class with regard to severity of ser1 vice conditions in accordance with IEC 60932 Mechanical vibration withstand capability in accordance with IEC 721-3-4
Class 4M4
Maximum altitude above sea level, m
1000
Maximum humidity
98 % non condensing Weights, kg
ISM/TEL-24-16/800-057
35
ISM/TEL-24-16/800-058
37
* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)
20
Switching modules ISM/TEL
Instruction manual Applicable standards: IEC 62271-100 GB 1984-89 GOST 687-78
ISM/TEL-12-20/1000-089
Rated frequency, Hz
50/60
.
O-0,3 s-CO-15 s-CO
- 40°C
Maximum humidity
98 % non condensing
Instruction manual
21
Switching modules ISM/TEL
Applicable standards: IEC 62271-100 GB 1984-89 GOST 687-78
ISM/TEL-24-16/800-053
Rated frequency, Hz
50/60
.
O-0,3 s-CO-15 s-CO
- 40°C
Maximum humidity
98 % non condensing
22
Switching modules ISM/TEL
Instruction manual
Auxiliary switches
All three-phase switching modules are equipped with thirteen auxiliary switches, six normally open (NO) and seven normally closed (NC). All single-phase switching modules are equipped with four auxiliary switches, two normally open (NO) and two normally closed (NC).
Auxiliary switches are operated by a cam that is fitted on the synchronizing shaft. One NC auxiliary switch is used for interconnection with the control module. All others are available for external use. Auxiliary switch ratings are shown in the table below.
Maximum Electrical AC Ratings
Maximum Electrical DC Ratings
Voltage VAC
Resistive load A
Inductive load A
Voltage VDC
125
10*
5
up to
250
10*
5
Minimum Electrical AC/DC Ratings Voltage VDC/VAC
Resistive load mA
Inductive load mA
12 to 30
100
100
* At 5 min shortterm duty. Continuous current 5A.
Resistive load A
Inductive load A
30
10*
3
50
1
1
75
0.75
0.75
125
0.5
0.03
250
0.25
0.03
Instruction manual Overall drawings ISM/TEL-12-20/1000-051(F)
ISM/TEL-12-20/1000-052(F)
Switching modules ISM/TEL
23
24
Switching modules ISM/TEL
ISM/TEL-12-20/1000-055(F)
ISM/TEL-12-20/1000-067(F)
Instruction manual
Instruction manual
Switching modules ISM/TEL
25
ISM/TEL-12-25/800-066, ISM/TEL-12-25/1250-066, ISM/TEL-12-31.5/1600-066
ISM/TEL-12-25/800-068, ISM/TEL-12-25/1250-068, ISM/TEL-12-31.5/1600-068, ISM/TEL-17.5-25/1600-068
26
Switching modules ISM/TEL
Instruction manual
ISM/TEL-12-25/800-081, ISM/TEL-12-25/1250-081, ISM/TEL-12-31.5/1600-081, ISM/TEL-17.5-25/1600-081
ISM/TEL-12-25/800-082, ISM/TEL-12-25/1250-082, ISM/TEL-12-31.5/1600-082
Instruction manual
Switching modules ISM/TEL
27
ISM/TEL-12-25/800-083, ISM/TEL-12-25/1250-083, ISM/TEL-12-31.5/1600-083
ISM/TEL-24-16/800-057
86
170
210±1
100
M10
30
210±1
73
M10 45
M10 560
50±0,2
45
132±0,2 160 265
314 103
68, 5 134
86
57
1
112
100 30
210±0,5
149±0,5 262±0,5
509
10
35
28
Switching modules ISM/TEL
ISM/TEL-24-16/800-058
Instruction manual
Instruction manual
ISM/TEL-12-20/1000-089
ISM/TEL-24-16/800-053
Switching modules ISM/TEL
29
30
Switching modules ISM/TEL
Instruction manual
Small wiring terminations All switching modules have identical terminations as shown below. WAGO cage clamps are used for the termination. Wires are connected into the clamps using a special screwdriver, supplied with each module. The WAGO clamps can accept either solid or stranded wire within the range 0.5 - 1.5 sq mm. Insulation stripping length shall be 6-10 mm. Terminal arrangement for the three-phase ISM.
X1 Terminal №
X2 Designation
Terminal №
Designation
1
NO auxiliary switch 1(1)
15
NC auxiliary switch(1) (AS1)
2
NO auxiliary switch 1(2)
16
NC auxiliary switch(2) (AS2)
3
NO auxiliary switch 2(1)
17
NC auxiliary switch 7(1)
4
NO auxiliary switch 2(2)
18
NC auxiliary switch 7(2)
5
NO auxiliary switch 3(1)
19
NC auxiliary switch 8(1)
6
NO auxiliary switch 3(2)
20
NC auxiliary switch 8(2)
7
NO auxiliary switch 4(1)
21
NC auxiliary switch 9(1)
8
NO auxiliary switch 4(2)
22
NC auxiliary switch 9(2)
9
NO auxiliary switch 5(1)
23
NC auxiliary switch 10(1)
10
NO auxiliary switch 5(2)
24
NC auxiliary switch 10(2)
11
NO auxiliary switch 6(1)
25
NC auxiliary switch 11(1)
12
NO auxiliary switch 6(2)
26
NC auxiliary switch 11(2)
13
actuator coil(1)(SC1)
27
NC auxiliary switch 12(1)
14
actuator coil(2)(SC2)
28
NC auxiliary switch 12(2)
Switching modules ISM/TEL
Instruction manual
31
Terminal arrangement for the single-phase ISM T
XT1 Terminal No.
Connection
Connection
Terminal No.
1
NC Auxiliary switch 1 (AS1)
7
NO Auxiliary switch 4
2
NC Auxiliary switch 1 (AS2)
8
NO Auxiliary switch 4
3
NC Auxiliary switch 2
9
NO Auxiliary switch 5
4
NC Auxiliary switch 2
10
NO Auxiliary switch 5
5
NC Auxiliary switch 3
11
Actuator coil (SC1)
6
NC Auxiliary switch 3
12
Actuator coil (SC2)
Note: NC auxiliary switch with terminals 1, 2 is used for interconnection with control module.
Note: NC auxiliary switch with terminals 15,16 is used for interconnection with control module.
32
Control modules CM/TEL
Instruction manual
C O N T R O L M O D U L E S C M / T E L
Product range Control modules differ in their I/O interface and range of rated control voltage. The complete range of products is shown in the following Table: Module type
Rated voltage range, V
I/O interface
CM/TEL-24/60-12-01 A
24/30/48/60 DC
See next page
CM/TEL-100/220-12-01 A
110/220 DC, 100/127/220 AC
See next page
CM/TEL-24/60-12-02 A
24/30/48/60 DC
See next page
CM/TEL-100/220-12-02 A
110/220 DC, 100/127/220 AC
See next page
CM/TEL-24/60-12-03 A
24/30/48/60 DC
See next page
CM/TEL-100/220-12-03 A
110/220 DC, 100/127/220 AC
See next page
Potential zones corresponding to electrically isolated terminals are separated with lines. Outgoing arrows indicate outputs, incoming arrows indicate inputs.
I/O interface for C M/TEL-X/X-12-01A modules
I/O interface for CM/TEL-X/X-12-03A modules
I/O interface for CM/TEL-X/X-12-02A modules
Instruction manual
Control modules CM/TEL
33
Design
The control modules are totally enclosed in a polymeric housing designed for simple flat surface 4 hole mounting. On the front panel there are: LED indicators that report on the self-monitoring system of the control module; Selector switches are to set rated current for type 12-02A and 12-03A control modules; WAGO cage clamps for small wiring terminations. For CM/TEL-X/X-12-02A and CM/TEL-X/X-12-03A additional WAGO cage clamps are provided for the termination of control cables.
Overall design of CM/TEL-X/X-12-02A(03A)
Overall design of CM/TEL-X/X-12-01A
34
Control modules CM/TEL
Instruction manual
Operation Operation modes Capacitor charging Both the "Close" and "Trip" capacitors are charged when an auxiliary voltage is applied to the "Power Supply" input. Alternatively the "Close" capacitor can be charged from the "Emergency Power Supply" input. This feature allows ISM/TEL to be closed using a low voltage alternative power supply (for example, handset battery) when the main "Power Supply" input is dead. Alternative charging of the "Trip" capacitor can be achieved by using the "Current Power Supply" inputs connected to CTs. This alternative method also requires the "Current Power Supply Mode" input terminals to be short-circuited. This feature allows the control module to maintain tripping ability in the event of a long control power supply outage. For more detailed information refer to the description of relevant inputs. Closing ISM/TEL can be closed through the "Close and Supervision" input or the "Dry Contact Close" input. For more detailed information refer to the description of the relevant inputs. Note: after mechanical tripping, closing will not proceed unless Trip instruction is activated via any applicable input. Tripping ISM/TEL can be tripped through the "Trip & Supervision" input, the 'Alternative Trip & Supervision Input", the "Dry Contact Trip" input and any of the "Current Power Supply" inputs if "Current Power Supply Mode" input terminals are open-circuited. For more detailed information refer to the description of the relevant input.
Anti-pumping duty For any close and trip inputs the following rule is applicable. During a close operation, if a trip instruction is received before the close instruction becomes passive then the close instruction will be blocked. For the next close operation the close instruction must be re-applied after the trip instruction has become passive. Blocking duty For any close and trip inputs the following rule is applicable. If a close instruction is received while a trip instruction remains active then the close instruction is blocked. For the next close operation the close instruction must be re-applied after the trip instruction has become passive. Supervision The control module simulates the behaviour of a conventional circuit breaker with regard to supervision of the health of the "Close" and "Trip" circuits. To achieve this, the supervision circuits of the switchgear can be connected to the "Close & Supervision" and the "Trip & Supervision" inputs. For more detailed information refer to the description of the relevant inputs.
Instruction manual
Control modules CM/TEL
35
Signalling The control module provides LED indications and dry contact signaling of a number of events in accordance with the following Table. For more detailed information refer to the description of the relevant outputs. Event (output) code name
Event
LED indicators
Dry contact indication
CM/TEL-X/X-X-01A
CM/TEL-X/X-X-02A
CM/TEL-X/X-X-03A
CM/TEL-X/X-X-01A
CM/TEL-X/X-X-02A
CM/TEL-X/X-X-03A
Malfunction of the Module
Failure
Power supply ON
Power
-
-
-
The Module is ready to accept any of the control signals
Ready
ISM has performed a close operation Fleeting
-
-
-
-
-
ISM has performed a trip operation
-
-
-
-
-
ISM has been tripped through "Alternative Trip & Supervision", Emergency "Dry Contact Trip" or "Current Power Trip Supply" inputs, Manual Trip
-
-
-
-
-
Auxiliary power is applied to "Emergency Power Supply" input
-
-
-
-
-
Passing
Emergency Power
Malfunction detection The self-monitoring system within the module detects the malfunctions shown below and signals these on the "Failure" LED indicator by differing patterns of LED blinks. Type of malfunction prescribed limit
Condition of the "Failure" LED indicator One blink followed by 1,5 s interval
Nonconformity of auxiliary contact of ISM
Two successive blinks followed by 1,5 s interval
Actuator coil is open-circuited
Three successive blinks followed by 1,5 s interval
Actuator coil is short-circuited
Four successive blinks followed by 1,5 s interval
Manual trip
Five successive blinks followed by 1,5 s interval
Nonconformity of Module
Six and more successive blinks followed by 1,5 s interval
36
Control modules CM/TEL
Instruction manual
Origins and operation of inputs "Close & Supervision " input The "Close & Supervision" input simulates the behaviour of the closing coil of a conventional circuit breaker (CB) with an NC auxiliary switch in series.
Typical wiring of the dose and supervisory circuits to conventional circuit breaker SPR -supervisory relay, SR - signal relay, CS- closing switch contact R - current limiting resistor, AS - auxiliary switch, CC closing coil.
The input can be in low or high impedance mode depending on the conditions described below. When the input is in low impedance mode its resistance is determined by an external resistor connected to the terminals of the "Closing Coil Simulator".
Typical wiring of the close and supervisory circuits to CM/TEL SPR- supervisory relay, R-current limiting resistor, AS - auxiliary switch, CC -closing coil SR- signal relay, CS- closing switch contact, ER -external resistor for simulation of closing coil resistance, 1, 2 - "Close & Supervision" input terminals, 3,4 - "Closing Coil Simulator" input terminals.
Low impedance mode of the input occurs if the following conditions are met: ISM/TEL is open (ISM/TEL auxiliary switch closed); Closing capacitor is charged; No malfunction is detected; In this state the close circuit supervision current, limited by resistance of the supervision relay coil flows through the input. The relay is activated and signals that ISM/TEL is ready to close. If the control switch CS is closed, the total control voltage is applied to the input. The current is no longer limited by SPR coil resistance, so it increases and exceeds the minimum level accepted as a "Close" instruction. If this current is sustained for a period longer than the "Close" instruction acceptance time, then the "Close" instruction is accepted, the closing capacitor is discharged into the actuator coil and the ISM/TEL module closes. The input remains in the low impedance mode for 60 ms to provide enough time for the operation of the signal relay SR. After this time has expired, the input impedance becomes high and remains in this mode until the conditions specified above are met again. If the supervision relay coil short circuits, this must not lead to the uninstructed operation of the circuit breaker. To avoid this situation, resistor R is generally included in the circuit. This resistor limits the current values below the minimum accepted level. However this current is generally higher than the maximum sustained current. If this is the case, the input impedance becomes high after 200 ms; it then stays in the low impedance mode for 200 ms every 50 s to check the status of the supervision circuit. The supervision circuit is considered healthy when the input current drops below the maximum sustained level. In this situation the input impedance mode becomes low again.
Instruction manual
Control modules CM/TEL
37
"Closing Coil Simulator” This input is used for the connection of external resistor ER, which replicates the resistance of the closing coil of a conventional circuit breaker. This resistor determines the resistance of the "Close & Supervision" input in the open state. "Trip & Supervision" input The "Trip & Supervision" input simulates the behaviour of the trip circuit of a conventional circuit breaker with NO auxiliary switch in series.
Typical wiring of the "Trip & Supervision" and "Trip Coil Supervision" circuits to CM/TEL SPR1 - supervisory relay, R1, R2 - current limiting resistors, SR1 - signal relay, TS - tripping switch contact, SPR2 - trip coil supervision relay, ER1 - external resistor for simulation of the TC resistance, AS - auxiliary switch, TC - tripping coil, 5,6 terminals of the "Trip & Supervision" input, 7 - terminal for connection of the "Trip Coil Supervision" input 8,9 -"Tripping Coil Simulator" input terminals.
Typical wiring of the "Trip & Supervision" and "Trip Coil Supervision" circuits to conventional circuit breaker SPR1 - supervisory relay, R1 - current limiting resistor, AS auxiliary switch, TC - tripping coil, SR1 - signal relay, TS tripping switch contact.
The input can be in low or high impedance mode depending on the conditions described below. When input is in low impedance mode its resistance is determined by external resistor connected to the terminals of the "Tripping Coil Simulator".
Low impedance mode of the input occurs if the following conditions are met: ISM/TEL is closed (ISM/TEL auxiliary switch is open); Tripping capacitor is charged; No malfunction is detected; In this state the trip circuit supervision current, limited by resistance of the supervision relay coil, flows through the input. The relay is activated and signals that ISM/TEL is ready to trip. If control switch TS is closed then the total control voltage is applied to the input. The current is no longer limited by relay coil resistance, so it increases and exceeds the minimum level accepted as a "Trip" instruction. If this current is sustained for a period longer than the "Trip" instruction acceptance time, then the "Trip" instruction is accepted, the tripping capacitor is discharged into the actuator coil and the ISM/TEL module opens. The input remains in the low impedance mode for 60 ms to provide enough time for operation of the signal relay SRI. After this time has expired, the input impedance becomes high and remains in this mode until the conditions specified above are met again.
38
Control modules CM/TEL If the supervision relay coil short circuits this must not lead to the uninstructed operation of the circuit breaker. To avoid this situation, resistor R1 is generally put in series with the relay coil. This resistor limits the current values below the minimum accepted level. However this current is generally higher than maximum sustained current. If this is the case, the input impedance becomes high after 200 ms; it then stays in the low impedance mode for 200 ms every 50 s to check the status of the supervision circuit. The supervision circuit is considered healthy when the sustained current drops below the maximum sustained level. In this situation the input impedance mode becomes low again. Trip Coil Supervision" input The "Trip Coil Supervision" input is used to simulate the tripping coil of a conventional circuit breaker (see previous page). It allows the "Trip Coil Supervision" relay to be connected, which can supervise the health of the trip coil irrespective of the position of ISM/TEL. The input can be in the low or high impedance mode depending on the conditions described below. When the input is in the low impedance mode, it's resistance is determined by the external resistor ER1 connected to the terminals of the "Tripping Coil Simulator". The input is in the low impedance mode if no malfunction is detected. In this state the trip coil supervision current, limited by the resistance of the supervision relay coil, flows through the input. Relay SPR2 is activated and signals that the trip coil is healthy. "Tripping Coil Simulator" This input is used for the connection of external resistor ER1, which replicates the resistance of the Tripping Coil of a conventional circuit breaker. This resistor determines the resistance of the "Trip & Supervision" and "Trip Coil Supervision" inputs in the open state.
Instruction manual 'Alternative Trip & Supervision" input The 'Alternative Trip & Supervision" input simulates the behaviour of the alternative shunt release of a conventional circuit breaker with NO auxiliary switch in series.
Typical wiring of the 'Alternative Trip & Supervision" circuit to conventional circuit breaker SPR3 - supervisory relay, R3 - current limiting resistor, 5R3signal relay, ATS - alternative tripping switch contact, ASauxiliary switch, SRC - shunt release coil
The input can be in the low or high impedance mode depending on the conditions specified below. When the input is in the low impedance mode, its resistance is determined by an external resistor connected to the terminals of the 'Alternative Tripping Coil Simulator".
Instruction manual
Control modules CM/TEL
Typical wiring of the 'Alternative Trip & Supervision" circuit to CM/TEL SPR3S-supervisory relay, R3- current limiting resistor, SR3signal relay, ATS - alternative tripping switch contact ER2external resistor for simulation of the SRC resistance, 10,11 terminals of the "Trip & Supervision" input 12,13- "Tripping Coil Simulator" input terminals.
Functionality of the input is identical to that of the "Trip & Supervision" input. “Alternative Tripping Coil Simulator" This input is used for the connection of external resistor ER2, which replicates the resistance of the alternative shunt release of a conventional circuit breaker. This resistor determines the resistance of the 'Alternative trip and Supervision" input in the low impedance mode.
"Dry Contact Close" input The "Dry Contact "Close" input can be used to close ISM/TEL. The close instruction is accepted through this input if the following conditions are met: ISM/TEL is open (ISM/TEL auxiliary switch is closed); Closing capacitor is charged; No malfunction is detected; "Dry Contact "Close" input is short circuited longer than "Close" instruction acceptance time; "Dry Contact "Trip" input is open circuited.
39
"Dry Contact Trip" input The "Dry Contact "Trip" input can be used to trip ISM/TEL. The "Trip" instruction is accepted through this input if the following conditions are met: Tripping capacitor is charged; No malfunction is detected; "Dry Contact "Trip" input is short circuited longer than "Trip" instruction acceptance time. "Current Power Supply" The "Current Power Supply" inputs can be connected to CTs and may be selected for either but not both of the following functions: to charge the trip capacitor,; to simulate the operation of the series trip coils of a conventional direct tripping circuit breaker. To select Trip Capacitor Charging the "Current Power Supply Mode" terminals must be short circuit together by a local jumper. The trip capacitor is charged by line current CT power but trip operation is only available from "Trip" instructions through other appropriate inputs. To select Series Trip Coil simulation the "Current Power Supply Mode" terminals must be open circuited. The trip capacitor is again charged by line current CT power but trip operation results from a trip instruction from the direct tripping relay. "Current Power Supply Mode" input This input is used for selection of the operating mode of the "Current Power Supply" inputs as described above. ISM/TEL auxiliary switch input This input is used for connection of the NC auxiliary switch of ISM/TEL.
40
Control modules CM/TEL
Instruction manual
Destination and operation of outputs "Failure" output The "Failure" output is used to signal the detection of any malfunction as specified in the section "Malfunction". The output is represented by CO relay contacts. Its NC contacts open when no malfunction is detected. "Emergency Trip" outputs The "Emergency Trip" output simulates the behaviour of the relevant mechanical switch of a conventional circuit breaker. The output is represented by two bistable relays (with NO and CO contacts). These relays change their position at closing. At tripping, they switch to the original position if the trip instruction has been accepted through the "Trip and Supervision" input. If the trip instruction has been accepted through another input, the relays do not switch to the original position. The relays can be reset by the application of the control voltage to the "Emergency Trip Reset Input" when the switching module under control is in the Open position. "Fleeting" output The "Fleeting" output is used to simulate the action of the relevant mechanical switch of a conventional circuit breaker during a “Trip” operation. This output is represented by a relay, which closes NO contacts in 25±5 ms after the tripping of the ISM/TEL (closing of the ISM/TEL auxiliary switch) and opens these contacts after an additional 50±5 ms.
"Passing" output The "Passing" output is used to simulate the action of the relevant mechanical switch of a conventional circuit breaker during a “Close” operation. This output is represented by a relay which closes NO contacts in 25±5 ms after closing of the ISM/TEL (opening of the ISM/TEL auxiliary switch) and opens these contacts after an additional 50±5 ms. "Actuator Coil" output This output is used for connection of the coil of the magnetic actuator.
"Ready" output The "Ready" output is used to indicate that the control module is ready to accept "Trip" and "Close" instructions through any of the relevant inputs. This state appears if the following conditions are met: "Trip" and "Close" capacitors are fully charged; No malfunction is detected. This output is represented by an NO relay that holds the contact closed if the conditions specified above are met.
Instruction manual
Control modules CM/TEL
41
Technical specification General Standard operating duty
O-0,3s-CO-15s-CO
Maximum number of CO operations per hour
100
Maximum operating temperature
+ 55
0C
Minimum operating temperature
- 40
0C
Maximum humidity
98 % non condensing
Maximum altitude above sea level
2000 m
Degree of protection
IP40
Mechanical vibration withstand capability
Class4M4
Atmospheric environment capability in accordance with IEC 60068…2
96 h,+ 55C 96 h, - 40C
Electrical strength Power frequency, 1 min in accordance with IEC 62271 100
2000 V
Lightning impulse 1.2/50 µs in accordance with IEC 60255 5
5 kV
Insulation resistance at 1000V DC, not less than
5 MOhm
Electromagnetic Compatibility (EMC)* Voltage dips, short interruptions and voltage variations immunity in accordance with IEC 1000 4 11
voltage variations 15%, duration 2..3 s, period 5..10 s
Electrical fast transient/burst immunity in accordance with IEC 1000 4 4
Level 4, 4 kV
Oscillatory waves immunity in accordance with IEC 1000 4 12
Class III, 1MHz, 2.5kV common, 1kV diff.
Surge immunity in accordance with IEC 1000 4 5
4kV common, 2 kV diff. 1.2/50 s
Power frequency magnetic field immunity in accordance with IEC 1000 4 8
Level 5(A), 100 A/m 60 s, 1000 A/m 2 s
Pulse magnetic field immunity in accordance with IEC 1000 4 9
Level 5(A), 1000 A/m
Damped oscillatory magnetic field immunity in accordance with IEC 1000 4 10
Level 5(B), 0,1 MHz and 1 MHz 100 A/m
Weights, not more than - CM/TEL-X/X-12-01A
1.8 kg
- CM/TEL-X/X-12-02A
2.8 kg
- CM/TEL-X/X-12-03A
3.2 kg
* When Installation regulations are fulfilled (See section Installation)
42
Control modules CM/TEL
Instruction manual Operating range
for closing
for closing
Power consumption from power supply, not more than During preparation for “Close” (close capacitor charging) Standing load Preparation time for “Close” operation, not more than After initial power application After previous “Close” operation Preparation time for “trip” operation (”Trip” capacitor charging) After initial power application, not more than Time of ability for “Trip” operation after power outage, not less than Emergency power supply Voltage range Power consumption, not more than During preparation for “Close” (close capacitor charging) Standing load
“Trip & Supervision”, “Alternative Trip & Supervision” inputs Voltage range Rated currant I N (to be adjusted by external resistor and selection switches) Minimum accepted level of the control instruction (”Trip”) Maximum sustained supervision current
I I
Control instruction (”Trip”) acceptance time Input resistance in low impedance mode Input resistance in high impedance mode, not less than
Equal to the external resistor
Instruction manual
Control modules CM/TEL
Dry Contact ”Trip” and Dry Contact ”Close” inputs Control instruction (“Trip” or “Close”) recognition time
15± 2ms
Voltage on the “Dry contact” inputs, generated by CM, not more than
30V
Current at the moment of the input closing, not less than
100mA
Time constant of current falloff, not less than
10ms
Current steady-state value, not less than
5mA
3)
1)
”Current Power Supply”, inputs Operating current range
2 - 300 A
Power consumption for each phase during preparation for "Trip* ("Trip" capacitor charging), not more than - at 2A
5 VA
- at 5A
12 VA
- at 10A
25 VA
- at 30A
120 VA
- at 300A
8 kVA Preparation time for ”Trip” operation (charging of the “Trip” capacitor), not more2)than
- at 2A
1000 ms
- at 5A
400 ms
- at 10A
150 ms
- at 30A
110 ms
- at 300A
100 ms Current carrying capacity, not less than
- at 2A
∞
- at 10A
100 s
- at 30A
10 s
- at 150A
1s
- at 300A
0.1 s
1 Applicable to modules CM/TEL-X/X-02 (03) "Close" instruction recognition time is (15 ± 2) ms 2 Parameters of this section are indicated in case currents flow through both inputs 3 Applicable to closed dry contact resistance not more than 100 Ohm
43
44
Control modules CM/TEL
Instruction manual “Close & Supervision” input
Voltage range
20.4...275 V AC or DC
Rated currents In (to be adjusted by external resistor and selection switches)
0,5/1/1,5/2/2,5/3/4/5 A
Minimum acceptable level of the control instruction (“Close”)
0,8*In
Maximum sustained supervisory current
0,3*In, but not more than 0.2 A
Control instruction (“Close”) acceptance time
25±5ms
Input resistance in open state
Equal to the external resistor ER
Input resistance in closed state, not less than
500kOhm
Maximum accepted level of the control instruction (“Close“)
11±3A
“Trip Coil Supervision” input Input resistance at low-impedance mode, not more than
Equal to the external resistor
Input resistance at high-impedance mode, not less than
500kOhm
“Emergency Trip Reset” input Voltage range
20,4...275 V AC or DC
Input resistance
36±15%kOhm
Switching parameters of signaling relay contacts “Failure”, “Ready”, “Fleeting”, “Passing”, “Emergency Trip” Maximum direct interrupt current at 250 V and t=1 ms, not more than
0.12 A
Maximum alternating interrupt current at 250 V and cosφ=0,3, not more than
2A
Minimum switching current at 12 V, not less than
10mA
The EMC Directive 89/336/EEC The Low Voltage Directive 73/23/EEC
Instruction manual
Control modules CM/TEL
Overall drawings CM/TEL-X/X-12-01A
CONTROL MODULE
CM/TEL-X/X-12-02A (03A)
CONTROL MODULE
45
46
Control modules CM/TEL
Instruction manual
Small wiring terminations WAGO cage damps are used for small wiring terminations. Wires are connected to the clamps using a special screwdriver, supplied with each module. The WAGO clamps can accept either solid or stranded wire within the range 0.5 - 1.5 sq mm. Insulation stripping length shall be 6-10 mm.
CM/TEL-X/X-12-01A terminals
X1 Terminal №
X2 Designation
Terminal №
Designation
1
Earth
1
"Ready" (1) (com)
2
No connection
2
"Ready" (2) (NO)
3
"Power Supply" ~(+)
3
"Ready" (3) (NC)
4
"Power Supply" ~(-)
4
"Failure" (1) (com)
5
No connection
5
"Failure" (2) (NC)
6
No connection
6
"Failure" (3) (NO)
7
No connection
7
"Auxiliary Switch" (1)
8
No connection
8
"Auxiliary Switch" (2)
9
"Dry Contact "Close"
9
"Actuator Coil" (1)
10
"Dry Contact "Close"/"Trip"
10
"Actuator Coil" (2)
11
"Dry Contact "Close"/"Trip"
11
No connection
12
"Dry Contact "Trip"
12
Earth
Instruction manual
Control modules CM/TEL
CM/TEL-X/X-12-02A terminals
X1 Terminal №
X2 Designation
Terminal №
Designation
1
Earth
1
"Ready" (1) (com)
2
No connection
2
"Ready" (2) (NO)
3
"Power Supply" ~(+)
3
"Ready" (3) (NC)
4
"Power Supply" ~(-)
4
"Failure" (1) (com)
5
No connection
5
"Failure" (2) (NC)
6
No connection
6
"Failure" (3) (N0)
7
No connection
7
"Auxiliary Switch" (1)
8
No connection
8
"Auxiliary Switch" (2)
9
"Dry Contact "Close"
9
"Actuator Coil" (1)
10
"Dry Contact "Close"/"Trip"
10
"Actuator Coil" (2)
11
"Dry Contact "Close"/"Trip"
11
No connection
12
"Dry Contact "Trip"
12
Earth
X3
X4
1
"Close & Supervision" (1)
1
"Passing" (1)
2
"Close & Supervision" (2)
2
"Passing" (2)
3
"Closing Coil Simulator" (1)
3
No connection
4
"Closing Coil Simulator" (2)
4
No connection
5
No connection
5
No connection
6
"Trip & Supervision" (1)
6
No connection
7
"Trip & Supervision" (2)
7
No connection
8
"Tripping Coil Simulator" (1)
8
No connection
9
"Tripping Coil Simulator" (2)
9
No connection
10
"Trip Coil Supervision"
10
No connection
11
No connection
11
No connection
12
"Fleeting" (1)
12
No connection
13
"Fleeting" (2)
13
No connection
14
No connection
14
No connection
15
No connection
15
No connection
16
No connection
16
No connection
47
48
Control modules CM/TEL
Instruction manual
CM/TEL-X/X-12-03A terminals
X1 Terminal №
X2 Designation
Terminal №
Designation
1
Earth
1
"Ready" (1) (com)
2
No connection
2
"Ready" (2) (NO)
3
"Power Supply" ~(+)
3
"Ready" (3) (NC)
4
"Power Supply" ~(-)
4
"Failure" (1) (com)
5
No connection
5
"Failure" (2) (NC)
6
"Emergency Power Supply" (+)
6
"Failure" (3) (NO)
7
"Emergency Power Supply" (-)
7
"Auxiliary Switch" (1)
8
No connection
8
"Auxiliary Switch"(2)
9
"Dry Contact "Close"
9
"Actuator Coil" (1)
10
"Dry Contact "Close"/"Trip"
10
"Actuator Coil" (2)
11
"Dry Contact "Close"/"Trip"
11
No connection
12
"Dry Contact "Trip"
12
Earth
X3
X4
1
"Close & Supervision"·(1)
1
"Emergency Trip (CO)" (1) (NO)
2
"Close & Supervision"·(2)
2
"Emergency Trip (CO)" (2) (com)
3
"Closing Coil Simulator" (1)
3
"Emergency Trip (CO)" (3) (NC)
4
"Closing Coil Simulator" (2)
4
No connection
5
No connection
5
"Current Power Supply Mode" (1)
6
"Trip & Supervision"·(1)
6
"Current Power Supply Mode" (2)
7
"Trip & Supervision"·(2)
7
No connection
8
"Tripping Coil Simulator" (1)
8
"Alternative Trip & Supervision" (1)
9
"Tripping Coil Simulator" (2)
9
"Alternative Trip & Supervision" (2)
10
"Trip Coil Supervision"
10
"Alternative Tripping Coil Simulator"(1)
11
No connection
11
"Alternative Tripping Coil Simulator"(2)
12
"Emergency Trip” (1)
12
No connection
13
"Emergency Trip” (2)
13
"Current Power Supply N1" (1)
14
No connection
14
"Current Power Supply N1" (2)
15
"Emergency Trip Reset" (1)
15
"Current Power Supply N2" (1)
16
"Emergency Trip Reset" (2)
16
"Current Power Supply N2" (2)
Instruction manual
Routine test procedure
49
Routinе test procedure Before delivery, each switching module shall be subjected to the following routinе test procedure. Failure to meet any of the below-mentioned requirements means failure to pass the routine test procedure Test
Design and visual checks
Conformity criteria accuracy of nameplate data, compliance of the module type to order, absence of mechanical damages, scratches, colour variations affecting module appearance
Mechanical operation tests (1000 CO operations at rated operating voltage +5% standard operating duties at rated, minimum and maximum operating voltage)
proper operation of main and auxiliary contacts, compliance of the closing and opening times with requirements of technical specification, absence of contact bounce
Measurement of resistance of the main circuit (for each pole)
compliance with the requirements of technical specification
Power-frequency-voltage immunity of the main circuits (phase to earth and across open contacts)
absence of breakdowns during 1min after reaching specified test voltage level
Power-frequency-voltage immunity of the auxiliary circuits (between any electrically insulated terminals and earth)
absence of breakdowns during 1 min after voltage application
Before delivery, each control module shall be subjected to the following routine test procedure: Failure to meet any of the above-mentioned requirements means failure to pass the routine test procedure Test
Conformity criteria
Standard operating duty test
compliance with the requirements of technical specification (O-0,3s-CO-15s-CO)
Maximum number of CO operations per hour test
compliance with the requirements of technical specification
Power consumption tests
compliance with the requirements of technical specification
Operation time accuracy tests
compliance with the requirements of technical specification
Operation at various input signal's levels tests
compliance with the requirements of technical specification
Input impedance accuracy tests
compliance with the requirements of technical specification
Both serial switching and control modules are provided with Routine test certificate.
Application guide
50
Instruction manual
A P P L I C A T I O N G U I D E
Selection
Installation
The selection of all modules must be based on: the required basic operating parameters. The parameters in the Technical Specification must not be exceeded under any circumstances. for ISM/TEL, the pole to pole spacing appropriate for the switchgear. for CM/TEL, the Control Voltages and the I/O Interface requirements. The following general selection rules with regard to the choice of interface are applicable.
Every project using Tavrida Electric modules must have the prior approval of the company Product Manager. The following section contains generic requirements to be taken into account when developing such a project. Any deviations from these requirements must be approved by Tavrida Electric. For further advice on module selection or if there are any other queries, please contact Tavrida Electric.
1. When the Control Module is connected in the switchgear panel with DC auxiliary power in combination with a modern mP relay, providing a signaling interface of its own, CM/TEL-X-X/X-12-O1A can be used. 2. When the Control Module is connected in the switchgear panel with DC auxiliary power with electromechanical relays or mP relay that does not pr o v i d e r e q u i r e d s i g n a l i n g i n t e r f a c e , CM/TEL-X-X/X-12-02A can be used. 3.When the Control Module is connected in the switchgear panel with AC auxiliary power and with electromechanical relays, CM/TEL-X-X/X-12-03A can be used.
Instruction manual
Application guide
51
Mounting of the ISM/TEL In any switchgear application, the ISM/TEL modWith stationary switchgear, contact isolation ules shall be installed with the actuator/interforces do not appear and additional support insurupter drive axis vertical. (For ISM types, the lators are generally not needed. actuator may be either below or above the interHowever , fault current can produce rupter.) electrodynamic forces in busbars.To avoid damage Primary connections to the ISM/TEL modules shall to the modules, the following limits for maximum be made using rigid busbars, the design of which unsupported busbar length shall be applied to the shall avoid excessive static force being applied to design: the modules. Additionally, in draw out switchgear, ISM/TEL-12-20/1000-XX 0.5 m support insulators shall be used to avoid ISM/TEL-24-16-800-XX 0.5 m transferring excessive contact forces to the ISM/TEL-12-31.5-1600-XX 1.0 m ISM/TEL module when operating the isolating Other dimensions necessary for correct mounting mechanism. are indicated in the overall drawings. 1 Required fixing points 2 Optional fixing points 3 Additional support structure
1
1
Mounting diagram for ISM/TEL-12-20/1000-XX, ISM/TEL-2416/800-XX in draw out switchgear
Mounting diagram for ISM/TEL-12-20/1000-XX, ISM/TEL-2416/800-XX in stationary switchgear.
When ISM/TEL-12-20-1000 is used in a stationary switchgear application with Isc value reaching 20kA, an additional supporting bar must be used to interconnect all 3 poles.
Mounting diagram for ISM/TEL-12-31.5/1600-XX in draw out switchgear.
Mounting diagram for ISM/TEL-12-31.5/1600-XX in stationary switchgear.
When ISM/TEL-12-31,5-1600 is used in a stationary switchgear application with Isc value of more than 25kA, the use of all fixing points is compulsory. * Spring washers are supplied installed on the module terminals. Do not lose these washers when mounting.
52
Application guide
Instruction manual
Mounting threads and specified tightening torques are shown below.
For ISM/TEL-12-20/1000-067, ISM/TEL-24-16/800-57 additional insulation barriers between poles shall be used as shown in the figures below.
Recommended size and position of insulation barrier of ISM/TEL-12-20/1000-067
Recommended size and position of insulation barrier of ISM/TEL-24-16/800-057
Instruction manual
Application guide
53
Main terminal connections To achieve the 1000 A nominal current rating, aluminium or copper heatsinks having a minimum surface area of 260 sq. mm must be attached close to both primary terminals of each pole. Recommended design of the heatsink is shown below. Heatsink ITEA 741394.006-01
25
100max
Heatsink ITEA 741394.006 Bolt ITEA 301611.004-03 Washer Spring washer Nut M10
>120
Conductor part of switchgear
>120
>120
Minimal acceptable distances between the contact terminal and the earthed switchgear enclosure are shown in the figures. Conductor part of switchgear
54
Application guide
Instruction manual
Mounting of the CM/TEL It is highly recommended to install CM/TEL inside the low-voltage compartment. In case of CM/TEL installation at the front panel, it is obligatory to install it inside metal enclosure. No openings or holes to the high-voltage compartment is allowed. CM/TEL is not sensitive to the operation position. However, general practice is to mount it in a such way to provide access to the front panel with status indication. CM/TEL shall be segregated from high-voltage compartment by a mild steel shield at least 1 mm thick. All secondary wiring coming out from low-voltage compartment including the interconnection between CM/TEL and ISM/TEL shall be done with the help of shielded cable. The length of secondary wiring inside the high-voltage compartment shall be minimized.
No loops are allowed while secondary wiring installation. The length of CM/TEL and ISM/TEL connecting cable shall not exceed 5m. For the detailed description regarding the installation of the CM/TEL, please refer to the Attachment 5. When the CM/TEL is installed inside a closed compartment (especially with internal heating elements), special care shall be taken with regard to maximum air temperature inside the compartment. Under no circumstances the limits specified in the technical specification for CM/TEL shall be exceeded. The following diagrams demonstrate examples of the installation of CM/TEL and ISM/TEL in draw-out and stationary switchgear.
Metal Enclosure
Example of ISM/TEL and CM/TEL in draw-out switchgear. CM/TEL and all connecting wires are situated inside a Metal Enclosure.
Example of mounting of ISM/TEL and CM/TEL in stationary switchgear. CM/TEL is placed inside the Control Box.
Earthing ISM/TEL
Earthing CM/TEL
ISM/TEL shall be earthed through the earthing stud as shown in the figure below.
CM/TEL shall be earthed with the help of X2:12 terminal. The metal enclosure with CM/TEL installed inside shall be earthed. All cable shields shall be earthed in one common point, located as close as possible to the CM/TEL. The shielded cable connecting ISM/TEL with CM/TEL shall be earthed from both sides.
In case of ISM/TEL application in solid-earthed neutral systems, the earthing shall be provided with the help of isolated wire or a copper bar with the cross-section not less than 4mm2. In case of ISM/TEL application in isolated neutral systems, the the choice of the earthing conductor cross-section shall be made with regard of the IEC 6021-2 or the cross-section table below: Isc
Maximum Temperature
Conductor cross-section
16 кА 20 кА 31.5 кА
300 °С 300 °С 300 °С
55 - 95 mm² 70 - 120 mm² 95 - 140 mm²
Instruction manual
Application guide
55
Interlocking Two basic types of interlocks are generally applicable: A mechanical interlock that: 1. In non-withdrawable switchgear prevents operation of the primary isolators when ISM/TEL is closed. 2. In withdrawable switchgear prevents access to and operation of the truck isolating mechanism when ISM/TEL is closed. An electrical interlock that: 1. In non-withdrawable switchgear prevents closing of ISM/TEL when the isolator is in an intermediate position. 2. In withdrawable switchgear prevents closure of ISM/TEL unless the truck is either fully engaged or withdrawn. The mechanical interlock is connected to at least one of the interlocking pins or directly to the synchronizing shaft.
A
C B
A
C
Interlocking interface of ISM/TEL
B
56
Application guide
Instruction manual
Interlocking interface of ISM/TEL
Electrical Interlock
The following conditions must be fulfilled in carrying out mechanical interlocking: If the interlocking mechanism is attached to one of the interlocking pins, the weight of the directly attached movable part to the interlocking pins shall not exceed 0,35 kg. If both interlocking pins are used, the sum of the attached masses shall not exceed 0,35 kg.
An electrical interlock must be provided by the connection of the NC contact of the position switch of the relevant device (disconnector or draw out truck) in series with the ISM/TEL auxiliary switch as shown in the figure below.
AC - actuator coil AS - auxiliary switch PS - position switch Typical electrical interlocking diagram
If the attached part is joined to a lever mechanism, the weight (including directly moved parts) shall be decreased in proportion of the lever.
If the interlocking mechanism is directly attached to the synchronization shaft the moment of inertia of the attached mechanism shall not exceed 4.3 x 10-4 kg/m2.
The position switch must be positively driven in both directions and must fully operated before the interlocked device starts to move to its alternative position. Connection of the position indicator A circuit breaker position indicator may be attached to one of the pins or to the interlocking levers. Connection of manual trip facility A manual trip facility (button, pedal, lever, etc.) may apply external force to one of the pins when ISM/TEL is required to trip manually.When not in use, it must not apply any static force to the synchronizing shaft or pins. The tripping force required can be as high as 250 N, therefore it may be necessary, rather than directly pushing the pin, to magnify the force with a lever system.
If both stub shafts of the synchronizing shaft are used, the sum of the attached moments of inertia -4 -4 2 shall not exceed 4.3 x 10 kg/m . It is not permissable to perform electrical trip/close commands while blocking the interlocking pins or the synchronization shaft mechanically. Note: Equivalent moment of inertia applied to all functions used for interlocking, manual tripping and position -4 2 indication shall not exceed 4.3 x 10 kg/m . (The distance between the axis of the interlocking pin and the axis of the synchronizing shaft is 35 mm. Equivalent moment of inertia of the mass M attached to the interlocking pin 2 is calculated as 0.035 M.)
Instruction manual
Application guide
57
Wiring Dry contact inputs are available at all CMs for close and trip operations. Each of these inputs can be connected with one or more parallel-switched dry contacts. In no case must an external voltage be applied to these in puts. ISM/TEL and CM/TEL modules shall be interconnected by four wires as shown in the previous figure. If, despite effective electrical closing lock-out, a ”Close” attempt is made, the “Malfunction” LED Typical wiring of CM/TEL-X/X-12-01A
will blink 2 times (see malfunction indication table). The reason for the malfunction must be removed to eliminate the electrical closing lockout and to activate the ”Close” readiness. The wiring of other terminals of ISM/TEL and CM/TEL is determined by the requirements of the particular switchgear. Several typical examples of wiring of different CM/TEL versions are presented on the following pages.
58
Application guide Typical wiring of CM/TEL-X/X-12-02A
Instruction manual
Instruction manual Typical wiring of CM/TEL-X/X-12-03A
Application guide
59
60
Application guide
Instruction manual
Adjustment of the control inputs This procedure is applicable for CM/TEL-X/X-12-02A, CM/TEL-X/X-12-03A. “Close & Supervision", "Trip & Supervision", "Alternative Trip & Supervision" inputs shall be adjusted to the required control voltage and current. This adjustment is achieved by the connection of a proper external resistor to the relevant inputs (see also section "Control Modules Operation") and by selection of the control current with the aid of relevant selection switches (see also Section "Control Modules Design"). Rated voltage, V
Parameter
For rated voltages not exceeding 60 V the critical parameter of the external resistor (in addition to its value R) is rated power P. For rated voltages exceeding 60 V, the critical parameter is impulse power Pi, that can be absorbed by the resistor from a 100 ms current pulse. These values are determined by rated voltage and current of the input and shall be chosen in accordance with the following table. (See also Notes below the table.)
Rated control current, А
Ohm W W Ohm W W Ohm W W Ohm W W Ohm W W Ohm W W Ohm W W Ohm W W Ohm W W
Note 1: The power ratings shown above ensure reliable operation of the external resistor in a static condition. Some resistors are highlysensitive to temporary overloads caused by frequent switching operations or application of high energy lightning impulses. In these cases, the required rated power may exceed that shown in the table above. In case of doubt please contact manufacture. Note 2: When choosing the value of R, check that it is less than the combined value of the resistors R,R1andR3 connected in series with the supervision relays by at least 3.5 times (See also Section "Destination and operation of inputs"). If this is not achieved then failure of a supervision relay coil to a short circuit condition could result in an uninstructed circuit breaker operation. Note 3: External resistors applied shall be wire type and shall have tolerance ± 5% or better.
Instruction manual
Application guide
61
General
Commissioning tests
Commissioning and servicing is only permissible by qualified and trained personnel. In so far as an installation where commissioning and change work is carried out on live equipment, relevant safety regulations must be adhered to (in accordance with appropriate national standards). This procedure applies to both primary and secondary power circuits. When mounting and installation a newly designed panel for the first time, an acceptance of the equipment must be carried out with TAVRIDA ELECTRIC in order to ensure the proper installation conditions. The ISM must always be tested and operated with the CM. Individual testing is not possible and leads to the destruction of the ISM. The selection switch of the relevant input shall be set to a required control current as shown below.
After the installation of the ISM/TEL and CM/TEL modules, please follow the routine test procedure specified for relevant switchgear. This procedure shall cover (but shall not be necessarily limited to) the following tests:
1. Selection switch for “Close & Supervision” input 2. Selection switch for “Trip & Supervision” input 3. Selection switch for “Alternative Trip & Supervision” input
Operation test
1. Apply auxiliary power. Check CM/TEL signaling: LED indicator "Power" shall light immediately after power application; LED indicator "Ready" shall light within 15s after power application; Dry contact "Ready" shall switch on within 15s after power application; LED indicator "Failure" shall not light. 2. Prove close and trip operations using all applicable inputs of CM/TEL In the factory, the magnetic actuator coils are connected and tested according to the existing circuit diagram. If the actuator coil is connected with reversed polarity it is possible that the first operations cannot be performed successfully. This is not a failure of the ISM and after a few switching operations this possible effect disappears permanently (unless the polarity is changed again). Check proper signaling. Do not apply a "Close" instruction when CM/TEL is not ready for the next operation ("Ready" LED indicator is off). The operation will be blocked. 3. Check antipumping duty. Apply a "Close" instruction followed by the application of a "Trip" instruction. ISM/TEL shall perform CO duty. This checking is normally done using local control pushbuttons. 4. Check blocking duty. Apply a "Trip" instruction followed by the application of a "Close" instruction. ISM/TEL shall stay open. This checking is normally done using local control push buttons. 5. Check proper operation of mechanical and electrical interlocks.
62
Application guide
Instruction manual
High voltage test
Insulation resistance test
Apply a slowly rising AC voltage to each of the vacuum interrupters and support insulation. The voltage shall be increased up to the limit specified in the Technical Specification and then kept steady for 1 min. During testing of vacuum interrupters, self-fading restrikes may appear. In this case, reduce the voltage slightly until the restrikes disappear (for 10-15 seconds) and then increase again until the required test level is achieved. Test vacuum interrupters separately to avoid their mutual influence caused by the above mentioned restrictions. If test set uses long connecting wires, the restrikes may cause switching surges resulting in insulation failure during the test. To avoid this, try to use the shortest wires possible. To coordinate the surge impedance between the test set and switching module, an extra resistor as shown below shall be used.
Use standard methods to check the insulation resistance of the auxiliary insulation. It shall not be below the limits given in the switching module's technical specification.
Main contact resistance test Use standard methods to check resistance of the main contacts of ISM/TEL. Values must not exceed limits specified in the switching module's technical specification.
Instruction manual
Application guide
63
Maintenance These modules are inherently maintenance free. However when maintenance is carried out on the switchgear in which they are assembled, commissioning tests should be repeated. Test results should be treated as below: Operation test Modules shall be operable. Otherwise, check the control circuitry. If necessary, change the failed module. High voltage test Use a dry cloth or a cloth soaked in alcohol to clean the insulation prior to testing. Dielectric strength of interrupters and support insulation may deteriorate in service. A reduction to 80% of initial value is acceptable, below this the module should be replaced.
Insulation resistance test Where necessary, clean the insulation before testing. The insulation resistance shall comply with the Specification. In the case of noncompliance try to find the "weak point". Note that, generally, there are other devices installed parallel to the modules Contact resistance test If the Module has contact resistance that exceeds the specified limit but is less than twice this limit, continuation of use is possible, if actual continuous current does not exceed the following:
where: Ia, Ra - actual current and contact resistance respectively, Ir, Rr- rated values. If the contact resistance more than doubles the specified limit, the Module must be replaced.
64
Application guide
Instruction manual
P A C K A G I N G Packaging of switching modules Each switching module is packed in a corrugated cardboard box. Dimensions of boxes are shown in the table.
Title of package
Dimensions, mm
Weight, kg (including packing materials)
Packing material
L
B
H
Corrugated cardboard №1
625
290
550
2,2
Foam inserts
Corrugated cardboard №2
725
290
550
2,3
Foam inserts
Corrugated cardboard №3
790
290
550
2,5
Foam inserts
Corrugated cardboard №4
625
290
750
2.5
Foam inserts
Corrugated cardboard №5
725
290
750
2.6
Foam inserts
Instruction manual
Packaging
65
Pictorial symbols "THIS WAY UP", "FRAGILE", "EXTERNAL LOAD LIMIT" and "KEEP AWAY FROM RAIN" are shown on the frontal sides of the boxes. Top and bottom flaps are fixed and sealed by means of Scotch tape. Boxes can be put on standard pallets and attached by plastic tape. Not more than 2 layers are permitted.
General information about packed switching module (type and serial number of SM, order information) is given on adhesive labels attached to the package. Barcodes have 128C format.
35522 Заказ:
44021717 # in Batch
01
Batch
Brutto:
01
37kg
010136421055
Label 2 Label 1
66
Packaging
Instruction manual
Construction code vs Package type reference table. Construction code of SM
051 052
№1 37
053
15
055 057 058 066 067 068 081 082
38 38
083 089
№2
Gross weight, kg Corrugated board box №3
39
39
№4
№5
37 (3 pcs)
40 77 36 82 70 73
73
78 15
37 (3 pcs)
Packaging of control modules Each control module is embedded into individual pasteboard boxes. Joints of pasteboard boxes are sealed with Scotch tape. Pasteboard boxes are labeled with self-stick film as follows.
Marking of a packing label
Instruction manual
Packaging
67
Marking of a packing label Maximum 30 kg weight can be put in the pasteboard box. The following information shall be used during piling and warehousing.
Control module's type
Gross, kg
Maximum number of pasteboard boxes at piling
CM/TEL-24/60-12-01A
1.9
15
CM/TEL-100/220-12-01A
2.0
15
CM/TEL-24/60-12-02A
2.5
12
CM/TEL-100/220-12-02A
2.6
11
CM/TEL-24/60-12-03A
3.2
9
CM/TEL-100/220-12-03A
3.3
9
During transportation, individual pasteboard boxes are packed into a corrugated cardboard box (refer to chapter Packaging of switching modules). Holding capacity of the group corrugated cardboard box is as follows:
Group packaging
Corrugated cardboard box №1
Corrugated cardboard box №2
Control module's type
Number of embedded individual pasteboards
CM/TEL-X/X-12-01A
14
CM/TEL-X/X-12-02A(03A)
10
CM/TEL-X/X-12-01A
18
CM/TEL-X/X-12-02A(03A)
12
The label is stuck on the side of the group packaging. The label indicates number and type of imbedded control modules as follows.
68
Storage & other
Instruction manual
S T O R A G E
D I S P O S A L
Switching and control modules shall be stored in indoor closed dry areas. Under no circumstances must TEL products be stored outdoor. This will lead to a product damage and loss of warranty. Ambient temperature shall not exceed –50°C +55°С limits. Average humidity measured over 1 year period shall not exceed 75 % at 50°C. Attention! Control modules contain electrolytic capacitors that are to be trained at least once per year in order to provide specified capacity. Training procedure is described below. When storage period of CM/TEL exceeds one year from the moment of production (date is marked on the package), then before its usage such procedure should be done: 1. Power supply should be applied to CM/TEL and 20 seconds pause should pass. 2. Switch OFF the power supply and pause for 1 minute . 3. Repat two times items 1. and 2. 4. Power supply should be applied to CM/TEL and this voltage should remain applied for at least 7...8 hours.
Switching and control modules do not contain any materials that are hazardous for the environment or for personnel. No special methods of disposal are required. W A R R A N T I E S
The expected lifetime of switching modules is 25 years. The expected lifetime of control modules is 25 years. The warranty period of the switching and control modules is 3 years from production date. In the case of failure during the warranty period, Manufacturer refunds all financial losses related to replacement/repair and transportation of the failed module providing the conditions specified in this VCB Instruction Manual have been meet. Under no circumstances is Tavrida Electric responsible for indirect losses associated with the failure of any modules. D E L I V E R Y S E T
Note: When storing CM/TEL for a long time (several years) this procedure should be done each year.
T R A N S P O R T A T I O N
Transportation of switching and control modules shall be done in the standard package by any kind of transport or transport combinations. Transportation shall be provided in waterproof spaces. If airplanes are used, control modules shall be transported inside heated, pressurized compartments. The goods shall be handled in accordance with pictorial symbols. The number of boxes in piles shall not exceed 2 layers. Handling and transportation shall avoid all drops and any mechanical damages.
ISM including: WAGO screwdriver ISM Routine test certificate VCB Instruction manual CM including: WAGO screwdriver CM Routine test certificate
Instruction manual
Amendment sheet
69
A M E N D M E N T S H E E T Amendment number №1 №2 №3 №4 №5 №6 №7 №8 №9 №10 №11
VCB Instruction manual Page number Date of correction 1 01.03.07 All 01.03.07 01.03.07 6 01.03.07 14 01.03.07 15 01.03.07 21 01.03.07 27, 28 01.03.07 54 01.03.07 57 01.03.07 01.03.07 last
Tavrida Electric Export Author O. Judin O. Judin O. Judin O. Judin O. Judin O. Judin O. Judin O. Judin O. Judin O. Judin O. Judin
№5 Comments Actual version №5, TEE Spelling Replacing with new ISM photo Manual closing. Available sets. New ISM photo Misspelling 089 instead 059 Correction of height dimension Separation and integration of ISM and CM earthing Misspelling Non-conformity report void Domain and area code correction
70
Attachment №1
Instruction manual
Insulating hood mounting ISM/TEL-24-16/800-057 and ISM/TEL-24-16/800-058 modules shall be connected in accordance with the figure below.
Instruction manual
Attachment № 2
73
ISM rod extension unit. Assembly. After ISM has been mounted on a supportive frame, it is necessary to install the ISM rod extension unit. The unit provides connection between the ISM rod and an interlocking & signaling unit. Depending on the type of switchgear, one or two rod extension units may be installed. Unit set consists of: 1. 2. 3.
Taper washer Fig. 1 Coupler Fig.2 Bolt Fig.3
Assembly working procedure is as following: Insert taper washer (1) into the coupler (2). Insert bolt (3) into the coupler (2) through taper washer (1) inside the coupler. Insert the coupler into the ISM interlocking hole and tighten it with the help of the bolt. When tightening the bolt (3) orient head of the bolt as is shown in the Fig.4 on the cross-section C-C. Behind the taper washer along the edge of the bolt's head, after the tightening with the ISM is done. I do not understand the meaning of this sentence. Further rod extension can be effected by means of any shaft connected with the rod by 2 bolt sets Fig. 5. Detailed dimensions of the coupler and taper washer are in the Fig.1 and Fig.2.
74
Attachment №3
Instruction manual
Accessories
Auxiliary switches boards
Control box TEE
Auxiliary switches (NO) board ITEA 468262.005 for 055, 057, 058, 068, 081 modules.
Auxiliary switches (NC) board ITEA 468262.006 for 055, 057, 058, 068, 081 modules.
ТКА/TEE-01
Tulip Contacts
Heatsinks
Resistors
Stickers
Intermediate relay (4 CO contacts)
Shaft Interface
Filter F/TEL-03
Auxiliary switches (NO) board ITEA 468262.011 for 066, 067, modules.
Auxiliary switches (NC) board ITEA 468262.012 for 066, 067, modules.
Shaft Extension
Filter F/TEL-04
Please note that a full range of accessories is presented in the Retrofit Product Guide.
Instruction manual
Attachment №4
75
Mounting of SAI/TEL surge arresters Motors and Transformers (switching; ferroresonance, starting motors overvoltages) Motor
Load
Transformer Over 50 meters
Feeder Length
Up to 50 meters
How to install
Phase-to-Earth
In parallel to the main contact
Place of installation
Cable compartment (Fig.1)
On the truck (Fig.2)
(Choose any of the two)
Up to 300 meters
Over 300 meters
Phase-to-Earth
No need
Phase-to-Earth
as close to a motor Cable compartment (Fig. 1) as possilbe
No need
Cable distribution lines (single-phase earth fault overvoltages) How to install
Phase-to-Earth
Place of installation
Cable compartment (Fig.1)
Overhead distribution lines (lightning, single-phase earth fault and ferroresonance overvoltages) Where
Outdoor
Indoor
How to install
Phase-to-Earth
Phase-to-Earth
Place of installation
On the overhead line
Cable compartment (Fig.1)
ISM/TEL
SAI/TEL
Fig. 1 SAI installation inside the cable compartment (after the current transformer)
ISM/TEL SAI/TEL
Fig. 2 SAI installation in parallel to the main contact on the truck
76
Attachment №5
Instruction manual
CM/TEL installation: 1. Install CM/TEL inside a Control Box on the front panel, or inside the relay compartment of a cubicle. It is also permissible to place it on the front panel inside any metal enclosure. The design of the enclosure must be approved by Tavrida Electric.
2. CM/TEL must not be installed inside a high-voltage compartment. 3. Always use shielded control cables for the connections between ISM/TEL and CM/TEL. The length of this cable must not exceed 4m. Any control cable going out from the relay compartment or the Control Box must be shielded. The cable shielding must be earthed at the common earthing point with the CM/TEL. A common Earth point must be a welded stud, which is connected to Main Earth Contour.
The common Earth point at a welded stud Connection to the Main Earth Contour
Instruction manual
Attachment №5
77
Earthing of the cable shielding must be done as shown in the picture. Use the metal cramp surrounding the entire cable shielding or connect the stranded shielding to the earth terminal. Soldering an extension for shielding of the cable is prohibited.
78
Attachment №5
Instruction manual
4. CM/TEL must be earthed at a designated terminal using the shortest possible wire to the nearest earth terminal.
Minimum Distance
5. It is prohibited to place the control cables together with the high-voltage cables. 6. Always tie wires up together with cable ties. No wire loops are allowed. 7. Always separate cable routes with different assignments. Control cables must be routed aside from power wires. In case of power and control cable intersection, lay them perpendicularly as shown in the picture.
8. When Earthing, always clean the metal surface of paint and rust. 9.The application of Interference Suppressing Power filters F/TEL must be performed for all load types with the nominal voltage of 24kV. For the nominal voltage below 24kV use the following table to determine the necessity of Filter application:
Instruction manual
Attachment №5
79
Application of Filters is compulsory, if your load has 3 or 4 stars. Application of Filters is recommended, if your load has 1 or 2 stars. Load type
Nominal Voltage 6kV
Motors, kW 50 - 200 Motors, kW 200 - 500 Motors, MW 0.5 - 1 Motors, MW >1 Generator, kW 50 - 200 Generator, kW 200 - 500 Generator, MW 0.5 - 1 No-load trafo, kVA 50 - 200 No-load trafo, kVA 200 - 500 No-load trafo, MVA 0.5 - 1
Nominal Voltage 12kV
Nominal Voltage 24kV
*
**
***
**
**
***
***
***
****
***
***
****
*
**
***
***
***
***
***
***
****
***
***
***
***
***
***
***
***
****
Capacitor Battery
***
***
****
Arc Furnace < 2 MW
***
***
****
Arc Furnace > 2 MW
***
****
****
F/TEL Filter installations: The Interference Suppressing Power Filters series F/TEL are used to minimize the risk of CM/TEL failures while working under strong EMI. Filter F/TEL-03 is intended to be used in the ISM/TEL actuator coil circuit. Filter F/TEL-04 is intended to be used in the CM/TEL power supply circuit. Connection diagram:
CM/TEL-12-XXA
“Actuator Coil” “Power Supply” -(+) X2
9 10
1 2
F/TEL-03
X1
3 4
1 2
X1
X2 X2 1 2 3
X1
1 2 3
F/TEL-04
Proper installation of the F/TEL filters must be accomplished in order to reach their maximum effectiveness. 1.Filters must be placed as close to CM/TEL as possible. 2.Proper Earthing must be provided by mounting filters on a metal earthed surface or by connecting a separate earth wire to the designated earth studs. 3.Shielded cables must be used to integrate filters into the Power Supply and the Actuator Coil circuits.
80
Attachment №5
Instruction manual
Filters are mounted on earthed metal surface. Filters are placed as close to CM/TEL as possible. Shielded cables are used to integrate filters into Power Supply and Actuator Coil circuits.
For filters technical description please refer to filters manual: “Interference Suppressing Power Filters F/TEL-03, F/TEL-04 Technical Manual ITEA.468829.002TM”.
Instruction manual N O T E S
Notes
81
Power engineering the natural way
A S T a v r i d a E l e c t r i c E x p o r t E-mail:
[email protected] www.tavrida.eu Tallinn Office 9a, Vase 10125 Tallinn Estonia Tel: +372 6 258 147 Fax: +372 6 258 119 Moscow Office 1, Marshal Birjuzov Str. 123298 Moscow Russia Tel: +7(495) 787 25 25 +7(495) 787 87 40 Fax: +7(495) 943 12 95
This document is copyright and is intended for users and distributors of Tavrida Electric products. It contains information that is the intellectual property of Tavrida Electric and this document, or any part thereof, should not be copied or reproduced in any form without the prior permission of Tavrida Electric Tavrida Electric applies a policy of ongoing development and reserves the right to change products without notice. Tavrida Electric does not accept any responsibility for loss or damage incurred as a result of acting or refraining from action based on information in this Catalogue.
