Valves and Instruments
Short Description
Descripción: Valves and Instruments...
Description
spiraxsarco.com/us
spiraxsarco.com/us
Valves & Instruments
SPC1006 Printed in USA 3/2014. Copyright 2014 Spirax Sarco, Inc.
13th Edition
SPIRAX SARCO, INC. 1150 Northpoint Blvd. Blythewood, SC 29016 t: 800.883.4411 or: 803.714.2000 f: 803.714.2222 www.spiraxsarco.com/us
Valves & Instruments Product Handbook
Valves & Instruments Product Handbook 13th Edition
1
Copyright © 2014 by Spirax Sarco, Inc. Spirax Sarco Valves & Instruments Product Handbook Thirteenth Edition
All rights reserved. No part of this publication covered by the copyrights hereon may be reproduced or copied in any form or by any means graphic, electronic, or mechanical without written permission of Spirax Sarco, Inc.
Printed in the United States of America 3/2014
2
Spirax Sarco has a broad range of products tailored to meet the vast needs of steam and process fluid users everywhere. For years, Spirax Sarco has fulfilled these needs and today strives to improve this technology as we are in the 21st Century. Steam technology contributes to our way of life in the manufacturing of just about everything we eat, drink, wear or use whether in our homes or the facilities in which we work. Steam is the prime carrier of heat in process industry, as well as an efficient means of space heating, and it is also gaining importance as a sterilizing medium. Spirax Sarco is committed to the development and use of steam and for over 90 years the company’s vast knowledge of steam applications in conjunction with its wide product range has become an integral part in energy conservation in industry as well as commercial applications throughout the world. Today, the Spirax Sarco companies employ more than 3,700 people around the world giving total customer support through 105 Spirax Sarco sales offices and offices in 37 countries – all of these in close contact with engineers and designers of plants. This close knit relationship assures customer satisfaction everywhere and in- turn ensures the adaptability of the Spirax Sarco factories in the United States, North and South America, Europe, the Far East and Africa to the ever-changing world around us. Spirax Sarco is committed to quality and excellence now and into the future.
The best choice for reliable equipment to fulfill the needs of steam and process fluid users with the right price, at the right place and time.
To contact your local Spirax Sarco Representative, call:
Toll Free 1-800-883-4411
3
How To Use This Book
Accepted international designations for limiting conditions are used throughout this catalog. An explanation of Pressure Shell Design Conditions and Limiting Operating Conditions follows:
Pressure Shell Design Conditions: • PMA - Maximum Allowable Pressure • TMA - Maximum Allowable Temperature These are the maximum pressures and temperatures to which the pressure shell (body, cover, bolting, etc.) of the product may be safely and permanently exposed. The product may or may not operate properly at these maximum conditions; the internal parts may be damaged or destroyed, but the pressure-retaining components will not break or become permanently distorted. It is sometimes permissible to exceed the maximum allowable conditions temporarily. For example, a cold hydraulic test at 1-1/2 times the cold PMA is usually permitted. Because the maximum allowable pressure depends on the temperature, there is no one value for PMA. Quoting only the cold PMA without mentioning the corresponding temperature could be misleading. PMA is usually given at three temperatures:
• Cold • Maximum Allowable Saturated Steam Temperature • Maximum Allowable Temperature
There is only one value for maximum allowable temperature (TMA); the corresponding pressure range is given in this literature. PMA and TMA are strictly safety related. They have very little to do with the actual operation of the product.
Limiting Operating Conditions: • Maximum Operating Pressure - PMO • Maximum Operating Temperature PMO is the maximum fluid (steam, gas or liquid) pressure at which the product will operate properly. Depending on the type of product, PMO may or may not be related to temperature. Unless otherwise indicated, the downstream pressure is assumed to be O psig. Maximum operating temperature may depend on superheat tolerance, internal materials (e.g. neoprene o-rings), pressure shell design conditions, or any combination of these factors. Depending on the type of product, it usually varies with the actual operating pressure. An example on the opposite page graphically illustrates limiting conditions.
4
Example of Limiting Conditions BPT21 Steel-Bodied Balanced Pressure Thermostatic Steam Trap
Limiting Operating Conditions
Maximum Operating Pressure (PMO) Maximum Operating Temperature
Pressure Shell Design Conditions
PMA (Maximum Allowable Pressure)
TMA (Maximum Allowable Temperature)
800
304 PSIG 437˚F at 304 PSIG; 90˚F of Superheat at Operating Pressures below 282 PSIG
362 PSIG/0-248˚F 309 PSIG/424˚ F 188 PSIG/752˚F
TMA 752°F / 0-188 psig
752°F/0-188 PSIG
PMA (at TMA) 188 psig / 752°F
600 90°F of Superheat at 282 psig 437°F at 304 psig
Max. Operating Temperature
PMA (at Saturated Steam Temperature) 309 psig / 424°F 400
90°F
Pressure Shell Design Conditions
Saturated Steam 200 Temperature °F
PMO — 304 psig
Pressure PSIG
100
200
PMA (cold) 362 psig / 0-248°F
300
400
5
6
VALVES & INSTRUMENTS Product Handbook MASTER TABLE OF CONTENTS
Control Valves table of contents Globe Control Valves Linear Actuators Positioners & Switches Controllers, Transmitters & Sensors Piston Actuated Valves
9 12 -91 92 - 155 156 - 173 174 - 189 190 - 209
Boiler Controls table of contents Level Controls Level Alarms Boiler Blowdown & CCD Bottom Blowdown
211 212 - 229 231 - 239 240 - 267 268 - 277
Engineering Data Model Designation Index
278 288
7
Control Valves INDEX
Control Valves
for temperature, pressure and flow control.
Getting maximum productivity from any fluid control system requires accurate and reliable control of pressure, temperature and flow to obtain optimum conditions. Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
8
Control Valves INDEX
Control Valves Table of Contents Tech. Illus. TI-1-618-US
Model / Description
Steam Sizing Chart
Page No. e Glob l tro Con s e Valv
12
TI-1-622-US
PM Series Pneumatic Actuators for B Series Control Valves
TI-1-620-US
B Series 1/2" to 2" 2-Way and 3-Way Bronze Control Valves
TI-S24-70-US
SPIRA-TROL 1/2" to 4" ASME Two-port LEA, LFA and LLA Control Valves
18
TI-S24-71-US
SPIRA-TROL 1/2" to 4" ASME Two-port KEA, KFA and KLA Control Valves
30
TI-P378-02-US
SPIRA-TROL 6" and 8" KEA, KFA, and KLA Two-port Control Valves
50
TI-P183-02-US
Steri-Trol Clean Service ‘S’ Series Control Valves 1/2" (DN15) to 4" (DN100)
59
TI-F12-21-US
CE43 1" (DN25) to 4" (DN100) Carbon Steel Cage Design, Two Port Control Valves
76
TI-F12-24-US
CE43 5" (DN125) to 8" (DN200) Carbon Steel Cage Design, Two Port Control Valves
78
TI-F12-20-US
CE83 1" (DN25) to 4" (DN100) Alloy Steel Cage Design, Two Port Control Valves
80
TI-F12-25-US
CE83 5" (DN125) to 8" (DN200) Alloy Steel Cage Design, Two Port Control Valves
82
TI-F12-34-US CE63 1" (DN125) to 4" (DN200) Stainless Steel Cage Design, Two Port Control Valves
14 16
84
TI-F12-33-US
CE63 5" (DN125) to 8" (DN200) Stainless Steel Cage Design, Two Port Control Valves
86
TI-F12-22-US
C Series Valve Spares
89
TI-F12-23-US
C Series Valve Options
90
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
9
Control Valves INDEX
Control Valves Table of Contents Tech. Illus.
Model / Description
Page No.
TI-P327-01-US
TN 2000 Series Pneumatic Piston Actuator for 6" and 8" SPIRA-TROL Control Valves
92
TI-P357-30-US
PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves
98
TI-P320-57-US
PN1000 Series Spring Extend Pneumatic Actuators for 2-1/2" to 4" L & K Series Valves 106
TI-P320-56-US
PN1000 Series Spring Extend Pneumatic Actuators for 6" and 8" K Series
108
TI-P357-23-US
PN1000 Series Spring Extend Pneumatic Actuators (for C Series)
112
TI-1-518-US
Belimo NV Series Electric Actuator
120
TI-1-519-US
Belimo AFB Series Electric Actuator
122
TI-P358-25-US
AEL5 Series
TI-P358-28-US
Accessories for AEL5 Series
TI-P358-07-US
EL5600 Series Electric Actuator for 1/2" to 4" K & L Series Valves
TI-P358-09-US
EL5650 Series Electric Actuators 6" to 8" K Series Valves
140
TI-P358-06-US
Accessories for EL5600 Series Actuators
144
TI-P358-23-US
AEL6 Series
146
ar Line rs ato Actu
132 136
TI-1-523-US Rotork CVL Electric Actuator for SPIRA-TROL Control Valves
152
TI-1-610-US
PP5 Pneumatic Positioner
156
TI-1-611-US
EP5 Electro Pneumatic Positioner ISP5 Intrisically Safe E/P Positioner
TI-P343-36-US
SP400 Electropneumatic Smart Valve Positioner
TI-P343-34-US
SP500 Electropneumatic Smart Valve Positioner
TI-P370-19-US
SP300 Pneumatic Positioner
TI-P343-07-US
IPC4A Convertor
TI-1-609-US
MPC2 High Efficiency Compressed Air Filter/Regulator
170
TI-1-616-US
Stonel Position Transmitter
172
TI-1-617-US
Stonel Limit Switch
173
s& oner i t i s Po ches Swit
158 160 162 164
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
10
124
169
Control Valves INDEX
Control Valves Table of Contents Tech. Illus. TI-P320-47-US
Model / Description PN600 Series Pneumatic Controllers
Page No. itters
sm Tran , s r trolle Sensors Con &
TI-P323-28-US
SX80 Process Controller
TI-P323-30-US
SX90 Process Controller
TI-P322-06-US
EL2270 & EL2271 Temperature Probes
TI-P322-02-US
EL2600 Pressure Transmitter and ‘U’ Syphons
TI-P373-13-US
PF6 Series Stainless Steel Piston Actuated On/Off Valves
TI-P373-14-US
PF51G Bronze Piston Actuated On/Off Valves
TI-P373-04-US
Type DM Solenoid Valves for use with Piston Actuated Valves
TI-8-500-US
Typed MDM Banked Pilot Valves for use with Piston Actuated Valves
174 176 180 186 188
n Pisto d ate Actu es Valv
190 198 207 208
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
11
Control Valves Globe Control Valves
Steam Sizing Chart Determining the Value Cv
Cv calculation is an interactive process requiring knowledge of valve dynamics, piping geometry factors, and outlet velocities. In practice, this sizing chart is based on emperical values and will cater for most applications.
This chart is for example only. A complete chart for sizing is overleaf.
How To Use the Chart
Example 1. To find Cv value for critical flow application. Steam Demand 1500 lb/hr Upstream Pressure 55 psi guage 70 psi absolute Refer to Selection Chart Opposite. 1) Draw 1500 lb/hr flow line (A-B) 2) Draw a horizontal line from 70 psi absolute to critical pressure drop line (C-D). At this intersection drop a vertical line. 3) At the crossing point of these two lines, read off the Cv value required, i.e. Cv 13 4) Select valve size required from the appropriate valve type technical information sheet. Example 2. To find Cv value for non critical flow application. Steam Demand 500 lb/hr Upstream Pressure 85 psi guage 100 psi absolute Downstream Pressure 65 psi quage 85 psi absolute 1) Draw 500 lb/hr flow line. 2) Draw a horizontal line from 100 psi absolute At the intersection with 20 psi pressure drop, draw a vertical line. 3) At the crossing point with the 500 lb/hr horizontal line read off the Cv value required, i.e. Cv 3.8 4) Select valve size required from the appropriate valve type technical information sheet.
How to Use Formula
Proceed by calculating the required Cv from given flow data, having prior determined whether the flow is critical or sub-critical. The following equations have been adapted from the ISA S75.01 standard to allow for practical everyday use without significant sacrifice in accuracy.
For Steam Service Subcritical Flow When ∆P is less than .81 (P /2) 1
Critical Flow When ∆P is greater than .81 (P /2) 1
For Saturated Steam Cv=
w Cv= 2.1= ∆P (P 1+P 2) Cv = P1 = P2 = ∆ P = w =
w 1.647 (P 1)
Valve Coefficient Upstream Pressure, psia Downstream Pressure, psia Pressure drop P1 - P2, psia Flow Rate, lb/h
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
12
TI-1-618-US
3.03
Globe Control Valves
Control Valves
Steam Capacity Chart
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003
TI-1-618-US
3.03
13
Control Valves Globe Control Valves
PM Series Pneumatic Actuators for B Series Control Valves Description
PM Series compact multi-spring diaphragm actuators are available in three sizes to suit the requirements of our ½” to 2” B Series control valves at various pressures. Actuators are available with an optional, top-mounted hand-wheel. A full stainless steel version is also available on special request. While many of these actuators will be operated directly by a 3-15 psig control signal, any of the Spirax Sarco range of positioners can be mounted with the optional spindle adaptor (part no. 3578000).
Available Types and Options
Standard version with corrosion resistant paint finish. Full stainless steel version to special enquiry. Spring-to-retract spindle. Spring-to-extend spindle.
Technical Data
Ambient temperature range -4F to 230°F Maximum air pressure 60 psig Stem travel ¾” Air supply connection ¼” NPT
Materials
Diaphragm housing Carbon Steel Yoke Ductile Iron Diaphragm Reinforced Nitrile Gaskets Neoprene Springs Steel (50CR4V2) Bolts and nuts Carbon/alloy steel
Selection Guide
Type PM PM PMS Actuator size
2 = 36 sq.in 3 = 60 sq.in 7 = 109 sq.in
3
Spindle travel
2 = ¾”
2
Spring range
0 = 3-15 psig 1 = 3-9 psig 2 = 9-15 psig
0
Spring action
E = Spring extend R = Spring retract
E
Manual override
H = Handwheel
Available Spares Diaphragm kit Spring Kit Spindle seal kit
Example: 1 x PM320E pneumatic actuator.
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
14
TI-1-622-US
11.13
Control Valves
PM Series Pneumatic Actuators for B Series Control Valves Note: The actuator must be fully vented to achieve the differential pressures shown below. If the control system does not allow the actuator to be vented, please contact Spirax Sarco for assistance.
Spring Retract
Closes B Series 2-way valve and closes top seat of B Series 3-way valve on loss of air. Model
Net Spring Range (psig)
Min. Air Pressure (psig)
3 - 15 6 - 18 3-9 9 - 15 3 - 15 6 - 18 3-9 9 - 15 3 - 15 6 - 18 3-9
20 23 20 20 20 23 20 20 20 23 20
PM220R PM221R PM222R PM320R PM321R PM322R PM720R PM721R
1/2” Cv 6 250 250 250 250
3/4” Cv 3.5 250 250 250 250
Cv 8 149 250 149 250
Cv 6 250 250 250 250
1” Cv 13 Cv 8 83 130 205 250 83 130 250 250 165 250 250 250 165 250 250 250
1-1/4” 1-1/2” 2” Cv 20 Cv 13 Cv 28 Cv 20 Cv 50 Cv 28 44 114 44 184 91 209 91 250 187 250 187
75 197 75 250 157 250 157 250 250 250 250
26 76 26 126 60 144 60 228 128 250 128
37 107 37 177 84 202 84 250 180 250 180
13 45 13 77 35 88 35 141 78 175 78
Globe Control Valves
Maximum differential pressures for ANSI/FCI 70-2 Class IV and VI shut-off
21 71 21 121 54 138 54 222 123 250 123
Spring Extend
Opens B Series 2-way valve and closes bottom seat of B Series 3-way valve on loss of air. Model
Net Spring Range (psig)
PM220E
Air Pressure (psig)
3 - 15
1/2” Cv 6 250 250 250
3/4” Cv 3.5 250 250 250
Cv 8 149 250 250
Cv 6 250 250 250
1” Cv 13 Cv 8 83 130 164 250 250 250
1-1/4” 1-1/2” 2” Cv 20 Cv 13 Cv 28 Cv 20 Cv 50 Cv 28
18 44 75 26 37 13 21 20 91 157 60 84 34 54 25 208 250 143 201 87 137 30 250 250 226 250 140 221 PM320E 3 - 15 18 250 250 165 250 91 157 60 84 35 54 20 250 250 250 250 170 250 116 163 70 110 25 250 250 250 250 159 250
Approximate dimensions and weights (inches and pounds)
Actuator Model
Diameter D
H1
H2
PM200
9.25
9.31
16.67
20
PM300
11.22
11.6
22.66
42
PM700
15.43
14.7
27.52
49
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
Weight
TI-1-622-US
11.13
15
Control Valves Globe Control Valves
B Series 1/2" to 2" 2-Way and 3-Way Bronze Control Valves Description
The B Series is a light-industrial bronze control valve range for pressure, flow and temperature control of steam, gases and liquids. Available in 2-Way and 3-Way body configurations for modulating control with PM Series pneumatic actuators or Belimo NV or AF Series electric actuators. For enhanced control, any of the extensive range of Spirax Sarco positioners may be fitted to pneumatic actuators.
Technical Specifications Body sizes 1/2", 3/4", 1", 1-1/4", 1-1/2", 2" Body material ASTM B62 Connection Screwed NPT Body rating 400 psig @150°F / 250 psig @ 400°F (ASME B16. 15 Class 250) Characteristic 2-Way: Equal Percentage or Linear 3-Way: Linear Rangeability 50:1 Temperature range -20° to 400°F Metal Seating ANSI/FCI 70-2, Class IV (2 Way and 3 Way Valves) Leakage Rate PTFE Soft seating ANSI/FCI 70-2, Class VI (2 Way Valves only)
Operating Range 1
3
2
4 5
6 7
Materials
8
No. Part
Material
1 2 3 4* 5 6 7* 8
Stainless Steel Steel Brass PTFE/EPDM Cast Bronze Stainless Steel Stainless Steel Cast Bronze
Locknut Bonnet Nut Gland Nut Stem Seal Body Seat Head and Stem Plug
Spare Parts
Available spare parts are indicated by * in materials list above.
ASTM B16 ASTM ASTM ASTM ASTM
B62 A561 303 A561 303 B62 Detail of Soft Seal Option
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
16
Detail of 3-Way Option
TI-1-620-US
11.11
A B C Size End to Bottom to Centerline to End Centerline Actuator Shoulder
D Actuator Shoulder to end of steam (closed position)
Globe Control Valves
Dimensions and Weights (inches and pounds)
Control Valves
B Series 1/2" to 2" 2-Way and 3-Way Bronze Control Valves Weight
1/2"
3.5
2.5
1.4
90
4
3/4"
3.5
2.5
1.4
90
4
1"
4.25
3
1.5
90
4.8
1-1/4"
5.3
3.8
2.0
90
10
1-1/2"
5.3
3.8
2.0
90
10
2"
6.6
4.5
2.3
90
17
Control Valve Selection Guide
Valve Size
1/2", 3/4", 1", 1-1/4", 1-1/2", 2"
2"
Valve Series
B Series
B
L = Linear E = Equal percentage M = Mixing linear (3-way)
E
Design standards tions
A= ANSI/ASTM specifica-
A
Body Material
5 = Bronze
Connections
1 = Threaded NPT
Seating option
G = Soft seal (PTFE)
Cv
To be specified
Connection Type
To be specified
Valve Characteristic
D
5 1 C
50 NPT B
2"
B
E
A
5
1
Cv 50
NPT
How To Order
A
Example: 1 x 2" BEA51 Cv 50 NPT. Control Valve with PM720R actuator.
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-1-620-US
11.11
17
Control Valves Globe Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4" Description SPIRA-TROL is a range of two-port single seat globe valves with cage retained seats conforming to ASME standard. These valves are available in three body materials in sizes ranging from ½" to 4". When used in conjunction with a pneumatic or electric linear actuator they provide characterized modulating or on / off control.
LEA valve
LEA valve
PTFE packing
Bellows seal
with
with
Sizes and pipe connections Body material Cast iron
Connections
Type
Size range
Screwed
NPT
LEA31
½", ¾", 1", 1¼", 1½" and 2"
Flanged
ASME class 125
LEA33
1", 1½", 2", 2½", 3" and 4"
Carbon steel
Flanged
ASME class 150
LEA43
½", ¾", 1", 1½", 2", 2½", 3" and 4"
Stainless steel
Flanged
ASME class 150
LEA63
½", ¾", 1", 1½", 2", 2½", 3" and 4"
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
18
TI-S24-70-US
2.14
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4" LEA
Equal percentage (E) - Suitable for most modulating process control applications providing good control at all flowrates.
LFA
Fast opening (F) - For on / off applications only.
LLA
Linear (L) - Primarily for liquid flow control where the differential pressures across the valve are constant.
Globe Control Valves
SPIRA-TROL valve characteristic - options:
Important note: Throughout this document, reference has been made to the standard LEA control valve. With the exception of trim type, the LEA, LFA, and LLA control valves are identical.
SPIRA-TROL valve options:
PTFE chevron seals
Standard
Stem sealing
Bellows / graphite secondary seals (D)
Zero emissions and high temperature applications
Graphite packing
High temperature applications
Metal-to-metal
431 stainless steel - standard
316L stainless steel
Seating
Soft seating
Up to 392°F - PTFE for Class VI shut-off
Hard facing
316L stainless steel with Stellite 6 facing - for more arduous applications
Bonnet type
Standard bonnet
Trim
Extended bonnet for large pipe lagging or hot / cold applications Standard trim Low noise and anti-cavitation trim (see TI-S24-59)
SPIRA-TROL valves are compatible with the following actuators and positioners: Electric
EL7200, AEL5 and AEL6 series
Pneumatic
PN1000, PN9000 and PN2000 series
PP5 (pneumatic) or EP5 (electropneumatic)
Positioners
ISP5 (intrinsically safe electropneumatic)
based electropneumatic)
SP300 (digital communications)
SP400 and SP500 (microprocessor
Refer to the relevant Technical Information sheet for further details.
Standards
Designed in accordance with EN 60534. This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when so required.
Technical data
Plug design Leakage
Parabolic
Balanced and Unbalanced Class IV Metal-to-metal Unbalanced (optional) Class V
Soft seal
Balanced
Class IV
Unbalanced
Class VI
Equal
50:1
Rangeability Linear
30:1
Fast
10:1
Travel
½" - 2"
¾"
2½" - 4"
1
"
Typical flow characteristic curves 100 Fast opening
This product is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must be stated at the time of order placement.
Flow %
Certification
Linear
50
Equal percentage
0
0
50
Valve opening %
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003
100
TI-S24-70-US
2.14
19
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"
Globe Control Valves
Materials Body material
No. 1
Part Body
Cast iron
2
Bonnet
2a 1
Bonnet extension Body
Carbon steel
2
Bonnet
Stainless steel
2a 1 2 2a 2b
Bonnet extension Body Bonnet Bonnet extension Bellows
2c
Extended bonnet
3 4 5 6 7 8 9 * 10 * 11 * 12 * 13 14 * 15 * 16 * 17 * 18 19 20 21 22 23 24 25 26
Stem lock-nut Bonnet gasket Seat retainer Valve seat ring Seat gasket Valve plug and stem Lower stem guide Lower stem wiper Packing guard washer Spring Packing spacer Chevron packing set Outer 'O' ring Upper stem guide Inner 'O' ring Gland nut Scraper ring Actuator clamp nut Bellows assembly Bonnet extension gasket Top plate (bonnet extension only) Lower spindle bearing housing Lower spindle bearing Spindle lock and anti-rotation nut
All versions
27
½" - 2" 2½" - 4"
½" - 2" 2½" - 4"
Bonnets nuts Set screws
28
Standard bonnet studs
Type LEA31 and LEA33 LEA31 and LEA33 LEA31 and LEA33 LEA31 and LEA33 LEA43 LEA43 LEA43 LEA43 LEA63 LEA63 LEA63 All versions LEA63 All others All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions LEA63 All others All others LEA63 All others
Material Cast iron ASTM A126B Ductile iron ASTM A395 Ductile iron ASTM A395 Carbon steel ASTM A216 WCB or A105N Cast steel ASTM A216 WCB Carbon steel ASTM A105N Cast steel ASTM A216 WCB Carbon steel ASTM A216 WCB or A105N Stainless steel ASTM A351 CF8M Stainless steel ASTM A351 CF8M Stainless steel Stainless steel Stainless steel A351 CF8M Carbon steel A216 WCB Stainless steel Reinforced exfoliated graphite Stainless steel Stainless steel, except FULL PEEK soft seat Reinforced exfoliated graphite Stainless steel Glass filled PTFE, except Nitronic bush option PTFE Stainless steel Stainless steel Stainless steel PTFE Viton Glass filled PTFE, except Nitronic bush option Viton Stainless steel PTFE Plated carbon steel Stainless steel Reinforced exfoliated graphite Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel ASTM A194 Gr. 8M Steel ASTM A194 Gr. 2H Steel 8.8 Stainless steel ASTM A193 Gr. B8 M2 Steel ASTM A193 Gr. B7
Graphite packing High temperature packing
9 16 14
Lower and upper stem guide
All versions
Stellite 6
Grafoil packing
All versions
Graphite rings
10, 11, 12, 15, 17, 19
Not used
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
20
TI-S24-70-US
2.14
18
19 8 17
20 15
16
14
27
13 12
2
11 10 9
4
3
Globe Control Valves
3
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"
18 9 14 28 27 16
Bonnet with graphite packing
1
6
7
5
LEA valve with PTFE packing
14
LEA valve with extended bonnet (E)
2a 2b
2c Extended bonnet (E)
22
LEA valve with bellows seal (D) Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003
TI-S24-70-US
2.14
21
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"
Globe Control Valves
Cv values Valve size
½"
1"
1¼"
1½"
2"
2½"
3"
4"
Equal %
5.0
7.5
12.0
16.0
30.0
45.0
75.0
120.0
190.0
Linear Fast opening Equal %
5.0
7.5
12.0
16.0
30.0
45.0
75.0
120.0
190.0
5.0
7.5
12.0
16.0
32.0
50.0
88.0
136.0
210.0
2.5
5.5
8.5
18.0
16.0
33.0
48.0
85.0
130.0
Linear
2.5
5.5
8.5
12.0
18.0
33.0
48.0
85.0
130.0
Reduced trim 2
Equal %
1.8
2.5
6.0
8.5
13.0
18.0
36.0
50.0
90.0
Linear
1.8
2.5
6.0
8.5
13.0
18.0
36.0
50.0
90.0
Reduced trim 3
Equal %
1.0
1.88
3.0
6.0
9.0
14.0
18.0
38.0
53.0
6.0
9.0
14.0
18.0
38.0
53.0
Full port
Standard trim
¾"
Reduced trim 1
Linear
Microflute
1.0
1.8
3.0
0.5
0.5
0.5
0.2
0.2
0.2
0.1
0.1
0.1
0.07
0.07
0.07
0.01 0.01 0.01 Notes: - Special Cv on request - For low noise and anticavitation Cv please see TI-S24-59
Pressure / temperature limits - LEA31 and LEA33 cast iron valve body
Flanged ASME class 125
Temperature °F
Screwed NPT
Temperature °C
Pressure psi g
Steam saturation curve
Note: When the process fluid temperature is sub-zero and the ambient temperature is below 41°F, the external moving parts of the valve and actuator must be heat traced to maintain normal operation.
Pressure bar g
The product must not be used in this region. PTFE soft seated valves are limited to a maximum operating temperature of 392°F. ASME 125
Body design conditions Maximum design pressure
200 psi g @ 150°F
Maximum design temperature
450°F @ 125 psi g
Minimum design temperature
-20°F Standard packing PTFE chevron
- Option P or N
450°F
PTFE soft seat
- Option G
392°F
See the SPIRA-TROL selection guide on page 18 for the full list of available options
Graphite packing
- Option H
450°F
Extended bonnet with PTFE chevron
- Option E
450°F
Extended bonnet with graphite packing - Option E
450°F
Bellows
450°F
Minimum operating temperature
Note: For lower operating temperatures consult Spirax Sarco
Maximum differential pressures
See relevant actuator Technical Information sheet.
Maximum operating temperature
- Option D
Maximum cold hydraulic test pressure of:
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
22
-20°F 300 psi g
TI-S24-70-US
2.14
Pressure psi g
A
Steam saturation curve
A Pressure bar g
Please note - Bellows sealed valves (Option D) are limited to A - A. Temperature °F
Flanged ASME class 150
Temperature °C
Pressure / temperature limits - LEA43 carbon steel valve body
Globe Control Valves
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"
Note: When the process fluid temperature is sub-zero and the ambient temperature is below 41°F, the external moving parts of the valve and actuator must be heat traced to maintain normal operation.
The product must not be used in this region. High temperature graphite packing is required for use in this region. Note: Soft seated valves cannot be used in this region. PTFE soft seated valves are limited to a maximum operating temperature of 482°F.
ASME 150
Body design conditions Maximum design pressure
285 psi g @ 100°F
Maximum design temperature
800°F @ 80 psi g
Minimum design temperature
Maximum operating temperature See the SPIRA-TROL selection guide on page 18 for the full list of available options
-20°F Standard packing PTFE chevron
- Option P or N
PTFE soft seat
- Option G
482°F 392°F
Graphite packing
- Option H
800°F
Extended bonnet with PTFE chevron
- Option E
482°F
Extended bonnet with graphite packing - Option E
800°F
Bellows (A - A on the LEA43 chart)
572°F
- Option D
Minimum operating temperature
Note: For lower operating temperatures consult Spirax Sarco
Maximum differential pressures
See relevant actuator Technical Information sheet.
Maximum cold hydraulic test pressure of:
-20°F 428 psi g
For valve operating above 572°F extended bonnet is recommended for actuator suitability.
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-S24-70-US
2.14
23
Flanged ASME class 150
Temperature °C
Pressure / temperature limits - LEA63 stainless steel valve body
Pressure psi g
A
Steam saturation curve
A
Please note - Bellows sealed valves (Option D) are limited to A - A. Temperature °F
Globe Control Valves
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"
Note: When the process fluid temperature is sub-zero and the ambient temperature is below 41°F, the external moving parts of the valve and actuator must be heat traced to maintain normal operation.
Pressure bar g
The product must not be used in this region. High temperature graphite packing is required for use in this region. Note: Soft seated valves cannot be used in this region. PTFE soft seated valves are limited to a maximum operating temperature of 482°F. ASME 150
Body design conditions Maximum design pressure
275 psi g @ 100°F
Maximum design temperature
1 000°F @ 20 psi g
Minimum design temperature
Maximum operating temperature See the SPIRA-TROL selection guide on page 18 for the full list of available options
-58°F Standard packing PTFE chevron
- Option P or N
PTFE soft seat
- Option G
392°F
Graphite packing
- Option H
1 000°F
Extended bonnet with PTFE chevron
- Option E
482°F
Extended bonnet with graphite packing - Option E
1 000°F
Bellows (A - A on the LEA63 chart) Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco Maximum differential pressures
- Option D
482°F
572°F
PTFE packing
-20°F
Graphite packing
-58°F
See relevant actuator Technical Information sheet.
Maximum cold hydraulic test pressure of:
413 psi g
For valve operating above 572°F extended bonnet is recommended for actuator suitability.
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
24
TI-S24-70-US
2.14
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4" Dimensions for the SPIRA-TROL two-port control valve Screwed Valve size
Flanged
NPT
A
B
Globe Control Valves
approximate in inches
LEA valves
C
C1
A1
C1
D
E
F
Thread Bellows Extended seals bonnet
½" ¾" 1" 1¼" 1½" 2" 2½" 3" 4"
6½"
1¾"
4"
4"
7¼"
4"
9"
13.25"
6½"
1¾"
4"
4"
7¼"
4"
9"
13.25"
7¾"
2¼"
4"
4"
7¼"
4"
9"
13.25"
8½"
2¼"
5"
5"
8¾"
5"
10½"
13.94"
9¼"
2½"
5"
5"
8¾"
5"
10½"
13.94"
10½"
3"
5"
5"
10"
5"
10½"
13.94"
8"
10½"
7 "
14½"
16.38"
8"
11¾"
7 "
14½"
16.38"
8½"
13¾"
8½"
15"
17"
2¾"
3"
M8
M12
E
D
E
E D
D
F
C
C1
B
A
A1
Screwed version
Flanged version
Bellows sealed or extended bonnet version
Weights for the SPIRA-TROL two-port control valve
approximate in lbs
Valve size ½ ¾ 1 1¼ 1½ 2 2½ 3 4
LEA31
LEA33
LEA43
LEA63
16 16 22 25 31 33
16 18 30 29 31 38 84 91 132
16 18 30 31 36 38 78 89 124
16 18 30 31 36 38 78 89 124
Additional bellows and Extended bonnet 10
12
21 28
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-S24-70-US
2.14
25
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"
Globe Control Valves
Dimensions / weights for the PN actuator range
approximate in inches and lbs
Actuator range
F
G
H
J
Actuator inches inches inches inches
PN1500 and PN2500 PN1600 and PN2600 PN9100E and variants PN9100R and variants PN9200E and variants PN9200R and variants PN9320E and variants PN9320R and variants PN9330E and variants PN9330R and variants
16" 18
"
lbs
46"
121.00
46"
154.00
10⅞"
6A"
11⅞"
11⅞"
12⅞"
15 "
13⅜"
15 "
2
"
8⅞"
13.25
8⅞"
37.50
13¾"
59.50
13¾"
59.50
5½" 2
"
5½" 2
"
15⅞" 2
"
15⅞"
F
Weight
With handwheel lbs
J H
+13.00
Actuator
+5.50 +15.75
G
+8.50 +15.75 +8.50 +15.75 +8.50
Dimensions / weights for the EL and AEL actuator ranges approximate in inches and lbs
G
Weight
inches
inches
lbs
EL7200 series
4"
18½"
6.5
AEL55 and AEL65
7"
22"
22.0
AEL51, AEL52, AEL53, AEL62 and AEL63
7"
18"
11.0
AEL54 and AEL64
7"
19"
15.5
AEL56 and AEL66
9"
30"
44.0
Actuator range
F
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
26
TI-S24-70-US
2.14
Spare parts
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"
Globe Control Valves
A
SPIRA-TROL - L series
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied. C1
Available spares
C2
Actuator clamping nut Gasket set
(Non-bellows sealed)
Stem seal kits
PTFE chevrons
Graphite packing
A B, G C
PTFE to Graphite conversion kit
Plug stem and seat kit (No gaskets supplied) PTFE soft seat seal
C
C1 C2 D, E H
B, G, C1
Stem packing and gasket
B, G, C
B, G, C2
Soft seat set
H1
Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.
D
Soft seat arrangement H1
B
H E G
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-S24-70-US
2.14
27
Control Valves Globe Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4" Spare parts SPIRA-TROL - L series with bellows seal
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.
C
Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.
A
Available spares Actuator clamping nut
A
Gasket set
(Non-bellows sealed)
B, G
Stem seal kit
Graphite packing and gasket set
Plug stem and seat kit (No gaskets supplied) Bellows seal assembly PTFE soft seat seal Soft seat set
C2 D, E F H
H1
Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.
F
D3 B Soft seat arrangement
H E G
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
28
TI-S24-70-US
2.14
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4" Valve size
ASME standard
=
½", ¾", 1", 1¼", 1½", 2", 2½", 3" and 4"
L
=
L series 2-port control valve
Valve series Valve characteristic Flange type Flow
=
Equal percentage
F
=
Fast opening
L
=
Linear
A
=
ASME
Blank
=
under
T
=
over
Connections
Connections
Stem sealing
Seating
Type of trim
Trim balancing
Bonnet type Bolting Finish
E
E
Blank
3
=
Cast iron
=
Carbon steel
6
=
Stainless steel
1
=
Screwed
3
=
Flanged
4
3
P
=
PTFE
H
=
Graphite
N
=
PTFE / Nitronic bush (½" to 2" only)
D
=
Bellows
T
=
431 stainless steel
G
=
PTFE soft seat
S
=
316L stainless steel
W
=
316L with stellite 6 facing
S
=
Standard trim
A1 =
1 stage anticavitation
A2
2 stage anticavitation
P
T
S
P1 =
1 stage low noise cage
P2
=
2 stage low noise cage
P3
=
3 stage low noise cage
U
=
Unbalanced
B
=
Balanced (only available LEA series)
S
=
Standard
E
=
Extended
U
S
S
=
Standard bolting
Blank
=
Standard finish
N
=
Nickel plated
2
=
.2
Series
L
A
4
=
Globe Control Valves
SPIRA-TROL selection guide:
S Blank 0.2
Cvs
To be specified
Cvs 12
Connection type
To be specified
Flanged ASME Class 150
Selection example: 1"
-
L
E
A
4
3
P
T
S
U
S
S
.2
-
Cvs 12
-
Flanged ASME Class 150
How to order Example: 1 off Spirax Sarco SPIRA-TROL 1" LEA43PTSUSS.2 Cvs 12 two-port control valve having flanged connections.
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-S24-70-US
2.14
29
Control Valves Globe Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Description SPIRA-TROL is a range of two-port single seat globe valves with cage retained seats conforming to ASME standard. These valves are available in three body materials in sizes ranging from ½" to 8". When used in conjunction with a pneumatic or electric linear actuator they provide characterized modulating or on / off control.
KEA, KFA and KLA ½" to 8"
Sizes and pipe connections Body material
Connections Screwed
Carbon steel
Screwed
ASME 300 ASME 150 and ASME 300 NPT
Socket weld Flanged
SG iron
NPT
Socket weld Flanged
Stainless steel
Type
Flanged
ASME 300 ASME 150 and ASME 300 ASME 125 and ASME 250
KEA41 KEA42 KEA43 KEA43 KEA61 KEA62 KEA63 KEA63 KEA73
Size range ½", ¾", 1", 1¼", 1½" and 2" ½", ¾", 1", 1¼", 1½" and 2" ½", ¾", 1", 1½", 2", 2½", 3" and 4" 6" to 8" ½", ¾", 1", 1¼", 1½" and 2" ½", ¾", 1", 1¼", 1½" and 2" ½", ¾", 1", 1½", 2", 2½", 3" and 4" 6" and 8" 1", 1½", 2", 2½", 3", 4", 6" and 8"
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
30
TI-S24-71-US
2.14
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" KEA
Equal percentage (E) - Suitable for most modulating process control applications providing good control at all flowrates.
KFA
Fast opening (F) - For on / off applications only.
KLA
Linear (L) - Primarily for liquid flow control where the differential pressures across the valve are constant.
Important note: Throughout this document, reference has been made to the standard KE or KEA control valve. With the exception of trim type, the KEA, KFA, and KLA control valves are identical.
Globe Control Valves
SPIRA-TROL valve characteristic - options:
SPIRA-TROL valve options:
PTFE chevron seals
Graphite packing
Stem sealing
Bellows / PTFE (B)
Zero emissions and thermal fluids
Bellows / graphite (C)
Zero emissions, high temperature applications and thermal fluids
Bellows / graphite secondary seals (D)
Zero emissions and high temperature applications
Metal-to-metal Seating Soft seating
Hard facing
Bonnet type
Standard bonnet
Trim
Standard High temperature applications
431 stainless steel - standard 316L stainless steel - ½" to 4" only Up to 392°F - PTFE for Class VI shut-off 316L stainless steel with Stellite 6 facing - for more arduous applications
Extended bonnet for large pipe lagging or hot / cold applications Standard trim Low noise and anti-cavitation trim (see TI-S24-59)
SPIRA-TROL valves are compatible with the following actuators and positioners: Electric
EL7200, AEL5 and AEL6 series
Pneumatic
PN1000, PN2000, PN9000 and TN2000 series
PP5 (pneumatic) or EP5 (electropneumatic)
Positioners
ISP5 (intrinsically safe electropneumatic)
SP300 (digital communications)
SP400 and SP500 (microprocessor based electropneumatic)
Note: Reference the product specific Technical Information sheet for further details.
Standards
Designed in accordance with EN 60534. This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when so required.
Certification
This product is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must be stated at the time of order placement.
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-S24-71-US
2.14
31
Globe Control Valves
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Technical data Plug design
Parabolic
Balanced (6" and 8" only)
Class IV
Unbalanced
Class IV (Class V is optional)
Balanced (6" and 8" only)
Class IV
Unbalanced
Class VI
Metal-to-metal Leakage Soft seal
Equal
50:1
Rangeability
Linear
30:1
Fast
10:1
(½"- 2") (¾") Travel (1½"- 4") (1 ")
(5"- 8")
(2¾")
Typical flow characteristic curves
100
Flow %
Fast opening
Linear
50
Equal percentage
0
0
50
100
Valve opening %
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
32
TI-S24-71-US
2.14
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Body material
Type
Carbon steel
KEA41 KEA42 KEA43
Stainless steel
SG iron
KEA61 KEA62 KEA63 KEA71 KEA73
All versions
No.
Part
1
Body
2
Bonnet
2a 2c 1 2 2a 2c 1 2 2a 2c 2b 3 4 5 6 7 8 9 * 10 11 * 12 * 13 14 * 15 * 16 * 17 * 18 19
Bonnet extension Extended bonnet Body Bonnet Bonnet extension Extended bonnet Body Bonnet Bonnet extension Extended bonnet Bellows Stem lock-nut Bonnet gasket Seat retainer Valve seat ring Seat gasket Valve plug and stem Lower stem guide Lower stem wiper Packing guard washer Spring Packing spacer Chevron packing set Outer 'O' ring Upper stem guide Inner 'O' ring Gland nut Scraper ring
20
Actuator clamp nut
Material ½" to 2" 2½" to 4"
High temperature packing
9 16 14
Cast steel Forged steel Cast steel Cast steel Cast steel
ASTM A216 WCB ASTM A105N ASTM A216 WCB ASTM A216 WCB ASTM A216 WCB
Stainless steel
ASTM A351 CF8M
Stainless steel ASTM A351 CF8M
KEA6_ Others
21 Bellows assembly 22 Bonnet extension gasket 23 Top plate (used on bonnet extension only) 24 Lower spindle bearing housing 25 Lower spindle bearing 26 Spindle lock and anti-rotation nut 27 and 28 For nuts and studs, see page 8
* Graphite packing
Globe Control Valves
Materials - ½" to 4"
SG iron
ASTM A395
Cast steel
ASTM A216 WCB
Stainless steel Stainless steel Reinforced exfoliated graphite Stainless steel Stainless steel Reinforced exfoliated graphite Stainless steel Glass filled PTFE PTFE Stainless steel Stainless steel Stainless steel PTFE Viton Glass filled PTFE Viton Stainless steel PTFE Stainless steel Plated carbon steel Stainless steel Reinforced exfoliated graphite Stainless steel Stainless steel Stellite 6 or stainless steel for KE43, KE71 and KE73 Stainless steel
Lower and upper stem guide
Stelite 6
Grafoil packing
Graphite rings
10, 11, 12, 15, 17 and 19
Not used
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-S24-71-US
2.14
33
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8"
Globe Control Valves
KEA valve with extended bonnet (E) KEA valve with graphite packing 3
18 9 14
2c Extended bonnet (E)
16
KEA valve with PTFE packing
3
18
19 8 17 16
20 15 28 14
14
27
13 12
2
11 10 9
4 2a
½" - 4" KEA with bellows seal (B) and (C)
2b
22
1
6
7
5
KEA valve with bellows seal (D) Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
34
TI-S24-71-US
2.14
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Body material
Type
Carbon steel
KEA43
Stainless steel
KEA63
SG iron
KEA73
All versions
No. Part
Material
1
Body
Cast steel
ASTM A216 WCB
2
Bonnet
Cast steel
ASTM A216 WCB
1
Body
2
Bonnet
Stainless steel
ASTM A351 CF8M
SG iron
ASTM A395
1
Body
2
Bonnet
3
Plug and stem assembly
Stainless steel
4
Cage
Stainless steel
6
Valve seat ring
Stainless steel
9
Bearing
Stellite
10
Spacer (not used in DN125 valves)
Stainless steel
11
Gland nut
Stainless steel
14
Washer
Stainless steel
15
Bonnet gasket
Stainless steel / graphite
16
Seat gasket
Stainless steel / graphite
20
Stem nut
Stainless steel
21
Standard bonnet nut
KEA43 KEA63 KEA73
High temperature bonnet nut
22
PTFE gland versions High temperature gland versions Balanced versions
Standard stud
KEA43 KEA63 KEA73
Carbon steel
ASTM A194 2H
Stainless steel
ASTM A194 8M
Carbon steel
ASTM A194 2H
Stainless steel
DIN ISO 3506 A2
Carbon steel
ASTM A193 B7
Stainless steel
ASTM A193 B8M2
Carbon steel
ASTM A193 B7
8
Spring
Stainless steel
12
Chevron packing set
PTFE
17
Stem 'O' ring
Viton
18
Bonnet 'O' ring
Viton
26
Gland packing
Graphite
3a
Plug and stem assembly
Stainless steel
29
Cage
Stainless steel
31
Balanced seal
Graphite
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
Globe Control Valves
Materials - 6" to 8"
TI-S24-71-US
2.14
35
Globe Control Valves
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" ½" to 8" unbalanced valve
20
17
11
18 12
14 2
8
15
9 10
3 4
1
16
6
6" and 8" balanced valve 22 21
4
31 3a
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
36
TI-S24-71-US
2.14
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8"
Body material
No. Part
27
Standard bonnet studs
All versions 28
Standard bonnet studs
Globe Control Valves
Materials - Nuts and studs ½" to 4" Material
KEA4_ KEA6 _ KEA7 _
Steel
ASTM A194 Gr.2H
KEA4_
Steel
ASTM A193 Gr.B7
KEA6 _
Steel
ASTM A193 Gr. B8 M2
KEA7 _
Steel
ASTM A193 Gr. B7
28 27
KE valve
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-S24-71-US
2.14
37
Globe Control Valves
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Cv values Valve size
(½" )
(¾")
(1½")
(2")
(2½")
(3")
(4")
Equal %
5.0
7.5
12.0
Linear
5.0
7.5
12.0
16.0
30
45
75
120
16.0
30
45
75
120
Fast opening
5.0
7.5
12.0
16.0
32
50
88
Reduced trim 1
Equal %
2.5
5.5
8.5
18.0
16
33
Linear
Reduced trim 2
Equal %
2.5
5.5
8.5
12.0
18
1.8
2.5
6.0
8.5
13
Linear
1.8
2.5
6.0
8.5
Reduced trim 3
Equal %
1.0
1.8
3.0
Linear
1.0
1.8
3.0
Reduced trim 4
Equal %
1.0
Linear
1.0
Full port
Standard trim
Reduced trim 5
Microflute
(1")
(1¼")
(6")
(8")
190
433
679
190
456
749
136
210
456
749
48
85
130
336
433
33
48
85
130
336
433
18
36
50
90
154
271
13
18
36
50
90
154
271
6.0
9
14
18
38
53
120
191
6.0
9
14
18
38
53
120
191
1.8
6
9
18
1.8
6
9
18
Equal %
1.0
6
Linear
1.0
6
0.50
0.50
0.50
0.20
0.20
0.20
0.10
0.10
0.10
0.07
0.07
0.07
0.01
0.01
0.01
0.20
0.20
0.20
0.10
0.10
0.10
0.07
0.07
0.07
0.01
0.01
0.01
(5")
Note: For low noise and anti-cavitation Cv please see TI-S24-59
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
38
TI-S24-71-US
2.14
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8"
A
Pressure psi g
E Steam saturation curve
E
D
C
Pressure bar g
B
Temperature °F
Temperature °C
A - B A - D
Flanged ASME 300 and screwed NPT and SW. Flanged ASME 150.
The product must not be used in this region.
Graphite stem sealing is required for use in this region.
Globe Control Valves
Pressure / temperature limits - KEA41, KEA42 and KEA43 (Carbon steel)
Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below 41°F, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. 3. As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option. Body design conditions
ASME 150 and ASME 300 284 psi g @ 100°F 740 psi g @ 100°F 800°F -20°F 392°F
ASME 150 (6" to 8" only) ASME 300
Maximum design pressure Maximum design temperature Minimum design temperature
PTFE soft seat (G) Standard packing PTFE chevron 482°F Maximum operating temperature Extended bonnet (E) with PTFE chevron Graphite packing (H) 800°F Extended bonnet (E) with graphite packing Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 572°F.
Maximum operating temperature - Bellows only
Steam saturation curve
Pressure bar g
Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Maximum differental pressures
Pressure psi g
Steam saturation curve
Bellows D
Temperature °C
Pressure bar g
Pressure psi g
Steam saturation curve
Pressure bar g
Temperature °F
Pressure psi g
Temperature °F
Temperature °C
Bellows C
Temperature °C
The product must not be used in this region.
Bellows B
Temperature °F
Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above.
-20°F See relevant actuator Technical Information sheet
Maximum cold hydraulic test pressure of: Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done. Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
1 100 psi g
TI-S24-71-US
2.14
39
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Temperature °C
A
D
Pressure psi g
E
Steam saturation curve
E
C
B
D Pressure bar g
Temperature °F
Globe Control Valves
Pressure / temperature limits - KEA61, KEA62 and KEA63 (Stainless steel)
A - B
Flanged ASME 300 and screwed NPT and SW.
A - C
Flanged ASME 150.
The product must not be used in this region.
Graphite stem sealing is required for use in this region.
Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +41°F, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. 3. As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option. Body design conditions Maximum design pressure Maximum design temperature Minimum design temperature
ASME 150 and ASME 300 275 psi g @ 100°F 720 psi g @ 100°F 1 000°F -58°F 392°F
ASME 150 (6" to 8" only) ASME 300
PTFE soft seat (G) Standard packing PTFE chevron 482°F Extended bonnet (E) with PTFE chevron Maximum operating temperature Graphite packing (H) 1 000°F Extended bonnet (E) with graphite packing Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 572°F.
Maximum operating temperature - Bellows only
Temperature °C
Bellows B
Pressure psi g
Steam saturation curve
Temperature °F
Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above.
Pressure bar g
Bellows D
Pressure bar g Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco.
Pressure psi g
Steam saturation curve
Temperature °F
Steam saturation curve
Temperature °C
Pressure psi g
Temperature °F
Temperature °C
Bellows C
Pressure bar g PTFE packing
-20°F
Graphite packing
-58°F
Maximum differental pressures See relevant actuator Technical Information sheet Maximum cold hydraulic test pressure of: 1 087.5 psi g Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done. Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
40
TI-S24-71-US
2.14
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" A
Steam saturation curve
Pressure psi g
G E
A - F Flanged ASME 250 and screwed NPT and SW. A - G Flanged ASME 125.
The product must not be used in this region.
Globe Control Valves
Temperature °F
Temperature °C
Pressure / temperature limits - KEA71 and KEA73 (SG iron)
F
Pressure bar g
Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +41°F, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. 3. As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option. Body design conditions
ASME 125 and ASME 250 200 psi g @ 150°F 500 psi g @ 150°F 450°F -20°F 392°F
ASME 125 ASME 250
Maximum design pressure Maximum design temperature Minimum design temperature
Maximum operating temperature
PTFE soft seat (G) Standard packing PTFE chevron Graphite packing (H) Extended bonnet (E) with PTFE chevron Extended bonnet (E) with graphite packing
450°F
Maximum operating temperature - Bellows only
Steam saturation curve
Pressure bar g
Temperature °C
Pressure psi g
Steam saturation curve
Bellows D
Temperature °C
Pressure psi g
Pressure bar g
Pressure psi g
Steam saturation curve
Pressure bar g
Minimum operating temperature
Temperature °F
Temperature °F
Temperature °C
Bellows C
Bellows B
Temperature °F
Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above.
-20°F
Note: For lower operating temperatures consult Spirax Sarco. Maximum differental pressures See relevant actuator Technical Information sheet ASME 125 300 psi g Maximum cold hydraulic test pressure of: Warning: If the valve has a bellows it must be removed if hydraulic testing is to be done. ASME 250 750 psi g Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-S24-71-US
2.14
41
Globe Control Valves
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Dimensions for the SPIRA-TROL two-port control valve approximate in inches
Valve size
Screwed
Flanged
NPT
KEA valves
A
B
C
A1
C1
D
6½"
1¾"
4"
6½"
1¾"
4"
7¾"
2¼"
4"
8½"
2¼"
5"
9¼"
2½"
5"
8¾
9¼"
5"
10½"
3"
5"
10"
10½"
5"
8"
7¼"
F
Thread Bellows Extended
ASME ASME 125 250 and and 150 300
½" ¾" 1" 1¼" 1½" 2" 2½" 3" 4" 5" 6"
E
7½"
4"
7½"
4"
7¾"
4" 5"
10½
11½"
7 "
11¾
12½"
7 "
13¾
14½"
8½"
17¾"
185/8"
11"
213/8"
223/8"
13½"
2¾"
seals
bonnet
9"
13.25"
10½"
19.94
M8
14½" 3"
M12
14½" 15"
4 7/8"
19.38" 17" 21 1/5"
M30
21 7/8" 24½" Bellows sealed or extended bonnet version
E
D Screwed version
Flanged version E
E D
D
F
C
C1
B
A
A1
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
42
TI-S24-71-US
2.14
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" KEA valves Valve size
KEA43
KEA63
KEA73
KEA41 KEA42 KEA61 KEA62
Additional bellows and Extended bonnet
Globe Control Valves
Weights for the SPIRA-TROL two-port control valve approximate in lbs Additional balanced
KEA71
½"
16
16
16
16
¾"
18
18
18
16
1"
20
20
20
22
1¼"
31
31
29
25
1½"
36
36
31
31
2"
38
40
38
33
2½"
78
78
84
3"
86
89
91
4"
124
124
132
10
12
21
5"
28 35
4.4
6"
286
286
286
35
7
8"
462
462
462
35
22
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-S24-71-US
2.14
43
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8"
Globe Control Valves
Dimensions / weights for the PN actuator range approximate in inches and lbs Actuator range and variants
F
G
H
J
inches inches inches inches
Actuator lbs
PN1500 and PN2500
46"
121.00
PN1600 and PN2600
185/16"
46"
154.00
107/8"
6A"
117/8"
117/8"
127/8"
15 "
133/8"
15 "
PN9100R PN9200E PN9200R PN9320E PN9320R PN9330E PN9330R PN9400
20½"
2
"
5½" 2
"
5½" 2
"
15 " 2
"
15 "
87/8"
13.25
87/8"
37.50
13¾"
59.50
13¾"
59.50
28¼"
TN2277E
21"
34"
TN2277NDA
21"
34"
13"
13"
J
With handwheel lbs
16"
PN9100E
F
Weight
H Actuator
+13.00 +5.50 +15.75
G
+8.50 +15.75 +8.50 +15.75 +8.50
583
+116.00
561
+103.00
475
Top mounted handwheel
Dimensions / weights for the EL and AEL actuator ranges approximate in inches and lbs Actuator range
F
G
F
Weight
inches
inches
lbs
EL3500
5¼" x 6¼"
9½"
3.0
EL3500 SE and SR
5¼" x 6¼"
11"
6.0
AEL55 and AEL65
7"
22"
22.0
AEL51, AEL52, AEL53, AEL62 and AEL63
7"
18"
11.0
AEL54 and AEL64
7"
19"
15.5
AEL56 and AEL66
9"
30"
44.0
J
H Actuator G
Side mounted handwheel
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
44
TI-S24-71-US
2.14
Spare parts
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8"
Globe Control Valves
A
SPIRA-TROL two-port control valve ½" to 4" The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.
C1
C2
C
Available spares - K series Actuator clamping nut Gasket set (Non-bellows sealed) PTFE chevrons
A B, G
D1
D2
C
Stem seal kits PTFE to Graphite conversion kit C1 Graphite packing C2
* Equal percentage trim D, E (No gaskets supplied)
Plug stem Fast opening trim D1, E and seat kit (No gaskets supplied) Linear trim D2, E (No gaskets supplied) PTFE soft seat seal
H
D
* Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. Example: 1 - PTFE stem seal kit for a Spirax Sarco 1" SPIRATROL two-port KEA43 PTSUSS.2 Cvs 12 control valve. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.
Soft seat arrangement
B
H E G
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-S24-71-US
2.14
45
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8"
Globe Control Valves
Spare parts SPIRA-TROL two-port control valve Balanced and unbalanced 6" to 8" The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.
C5 C4 C3
Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.
Available spares - K series Balanced Gasket set Non bellows sealed Unbalanced
D4
B, G
D5
A, B, G
PTFE chevrons C3 PTFE to Graphite Stem seal kit conversion kit C4 (DN15 to DN100) Graphite packing Plug stem and seat kit
A
C5
Balanced A, D, E (No gaskets supplied) Unbalanced (No gaskets supplied)
D, E
How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product.
D3
B
Example: 1 - PTFE stem seal kit for a Spirax Sarco 6" SPIRA-TROL two-port KEA43 PTSBSS.2 Cvs 433 control valve. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.
H
J
E G
Exploded view of soft seat arrangement
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
46
TI-S24-71-US
2.14
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" SPIRA-TROL two-port control valve with bellows seal - Type D ½" to 4"
Globe Control Valves
Spare parts
C3
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.
A
Available spares - K series Actuator clamping nut Gasket set
(Bellows sealed)
Stem seal kit Graphite secondary seal and gasket set
A B, G C3
* Equal percentage trim D6, E (No gaskets supplied) Plug stem Fast opening trim D7, E and seat kit (No gaskets supplied) Linear trim D8, E (No gaskets supplied) Bellows seal assembly
F
PTFE soft seat seal
H
* Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product.
F D7
D8
Example: 1 - Graphite stem seal kit for a Spirax Sarco 1" SPIRA-TROL two-port KEA43B TSUSS.2 Cvs12 control valve. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare. D6
B Soft seat arrangement
H E G
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-S24-71-US
2.14
47
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" A
Globe Control Valves
Spare parts SPIRA-TROL two-port control valve with bellows seal - Types B and C ½" to 4" The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.
C1
C2
C
Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.
Available spares - K series Actuator clamping nut
A
Gasket set
(Bellows sealed)
B, G
PTFE chevrons
C
Stem seal kits PTFE to Graphite conversion kit C1 Graphite packing C2
Plug stem and seat kit
* Equal percentage trim (No gaskets supplied)
D9, E
Fast opening trim (No gaskets supplied)
D10, E
Linear trim (No gaskets supplied)
D11, E
Bellow seal assembly * PTFE soft seat seal
B B F
F H
Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. Example: 1 - PTFE stem seal kit for a Spirax Sarco 1" SPIRATROL two-port KEA43B TSUSS.2 Cvs12 control valve. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.
D10
D11
B
Soft seat arrangement
D9 B H E G
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
48
TI-S24-71-US
2.14
Control Valves
SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Valve size Valve series
ASME standard
=
½", ¾", 1", 1¼", 1½", 2", 2½", 3", 4", 5", 6", 8", 10" and 12"
1"
K E F L
= = = =
K series 2-port control valve Equal percentage Fast opening Linear
K
A
Valve characteristic Flange type Flow Body material
Connections
Stem sealing
Seating
Type of trim
Trim balancing Bonnet type Bolting Finish
E
A
=
ASME
Blank T 4 6 7 1 2 3 B C D H P G S T W A1 A2 P1 P2 P3 S B U E S H S Blank N 2
= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
under over Carbon steel Stainless steel SG iron Screwed Socket weld Flanged Bellows / PTFE secondary seals Bellows / graphite secondary seals Bellows / graphite secondary seals Graphite PTFE PTFE soft seat 316L stainless steel 431 stainless steel 316L with stellite 6 facing 1 stage anti-cavitation 2 stage anti-cavitation 1 stage low noise cage 2 stage low noise cage 3 stage low noise cage Standard trim Balanced (available for 6" and 8" valves only) Unbalanced Extended Standard High temperature Standard Standard ENP coating .2
Series Cvs
To be specified
Connection type
To be specified
Globe Control Valves
SPIRA-TROL selection guide:
Blank 4
3
P
T
S
U S S
.2 Cvs 16 Flanged Class 300
Selection example: 1½"
-
K
E
A
4
3
P
T
S
U
S
S
.2
-
Cvs 16
-
Flanged Class 300
How to order Example: 1 off Spirax Sarco SPIRA-TROL 1½" KEA43PTSUSS.2 Cvs 16 two-port control valve having flanged ASME Class.
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-S24-71-US
2.14
49
Control Valves Globe Control Valves
SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves Description
SPIRA-TROL is a range of two-port single seat globe valves with cage retained seats conforming to ASME standards. These valves are available in two body materials in sizes 6" and 8". When used in conjunction with a pneumatic or electric linear actuator they provide characterised modulating or on / off control.
SPIRA-TROL valve characteristic - options: KEA
Equal percentage modified (E) - Suitable for most modulating process control applications providing good control at all flowrates.
KFA
Fast opening (F) - For on / off applications only.
Linear (L) - Primarily for liquid flow control where differential pressure across the valve is constant.
KLA
Important note: Throughout this document, reference has been made to the standard KEA control valve. With the exception of trim type, the KEA, KFA and KLA control valves are identical.
SPIRA-TROL valve options: PTFE seals Standard Stem sealing Graphite packing High temperature applications Metal-to-metal 431 stainless steel - standard Soft seating
Seating Hard facing
PTFE for tight shut-off 316L stainless steel with Stellite 6 facing - for more arduous applications
Bonnet type Standard bonnet
Trim
Plug design Leakage
Standard trim Low noise cage
Parabolic
Metal-to-metal
Class IV
Unbalanced
Class VI
Balanced
Class IV
Soft seal
Electric EL5600 series, Rotork CVL Pneumatic PN1000, PN9400 and TN2000 PP5 (pneumatic) or EP5 (electropneumatic) ISP5 (intrinsically safe electropneumatic) Positioners SP400, 500 (microprocessor based electropneumatic) SP300 (digital communications) Refer to the relevant Technical Information sheet for further details.
Sizes and pipe connections Connections Flanged ASME 150 and ASME 300 Flanged ASME 125 and ASME 250
Travel
6" and 8"
50:1
2¾"
Typical flow characteristic curves
Size range 6" and 8" 6" and 8"
Valve opening %
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
50
Rangeability
SPIRA-TROL two-port control valves are compatible with the following actuators and positioners:
Type Body material KEA43 Cast steel KEA73 SG iron
Technical data
Flow %
TI-P378-02-US
08.13
KE43
KE73
All versions
PTFE gland versions
High temperature gland versions
Balanced versions
No.
Part
Material
1
Body
Cast steel ASTM A216 WCB
2
Bonnet
Cast steel ASTM A216 WCB
1
Body
SG iron ASTM A395
2
Bonnet
SG iron ASTM A395
3
Plug and stem assembly
Stainless steel
4
Cage
Stainless steel
6
Valve seat ring
Stainless steel
9
Bearing
Stellite
10
Spacer
Stainless steel
11
Gland nut
Stainless steel
14
Washer
Stainless steel
15
Bonnet gasket
Stainless steel / graphite
16
Seat gasket
Stainless steel / graphite
20
Stem nut
Stainless steel
21
Standard bonnet nut
ASTM A295 Gr. 2H
22
Standard stud
ASTM A295 Gr. 2H
8
Spring
Stainless steel
12
Chevron packing set
PTFE
17
Stem 'O' ring
Viton
18
Bonnet 'O' ring
Viton
26
Gland packing
Graphite
3a
Plug and stem assembly
Stainless steel
4
Cage
ENP / stainless steel
31
Balanced seal
Graphite
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003
Globe Control Valves
Type
Control Valves
SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves
TI-P378-02-US
08.13
51
Control Valves
SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves
Globe Control Valves
20
17
11
18 12
14
8
2
10
15
9 3 4
1
16
6
DN150 unbalanced valve 22 21
4
31 3a
DN150 balanced valve Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
52
TI-P378-02-US
08.13
Control Valves
SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves Pressure / temperature limits
Temperature °F
E
Steam saturation curve
*
E
B
C
Temperature °F
A
A
Globe Control Valves
KEA73 (SG iron)
KEA43 (Cast steel)
E
Steam saturation curve
*
C E
D
Pressure psi g
Pressure psi g
A - C Flanged ASME (ANSI) 125.
A - B Flanged ASME (ANSI) 150. A - C Flanged ASME (ANSI) 300 and screwed NPT and SW.
A - D Flanged ASME (ANSI) 250 and screwed NPT.
E - E Valves fitted with bellows are limited to a maximum bellows rating of 230 psi @ 572°F.
E - E Valves fitted with bellows are limited to a maximum bellows rating of 230 psi.
The product must not be used in this region. * If fluid temperature is below 0°F then the ambient conditions must be at or above 41°F. Graphite stem sealing is required for use in this region. Note: As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option.
KEA4_ Body design conditions KEA7_ ASME (ANSI) 150 KEA4_ Maximum design pressure ASME (ANSI) 300 ASME (ANSI) 125 KEA7_ ASME (ANSI) 250 KEA4_ Maximum design temperature KEA7_ KEA4_ Minimum design temperature KEA7_ Standard packing PTFE chevron PTFE soft seat (G) Graphite packing (H) Maximum operating temperature Extended bonnet (E) with PTFE chevron Extended bonnet (E) with graphite packing Bellows (B) KEA4_ Minimum operating temperature KEA7_ Maximum differential pressures: See relevant actuator Technical Information sheet KEA4_ Maximum cold hydraulic test pressure of: a bellows it must be removed ASME (ANSI) 125 Warning: If the valve is fitted with KEA7_ if hydraulic testing is to be done. ASME (ANSI) 250
ASME (ANSI) 150 ASME (ANSI) 300 ASME (ANSI) 125 ASME (ANSI) 250 276 psi g @ 100°F 740 psi g @ 100°F 200 psi g @ 150°F 500 psi g @ 150°F 800°F 450°F -20°F -20°F 482°F 392°F 800°F 482°F 800°F 572°F -20°F -20°F 1100 psi g 300 psi g 750 psi g
Cvs values Size Travel
6" Full port Trim 1
Trim Reductions
Trim 2 Trim 3
Low noise trim
Full port Reductions
Trim 1 Trim 2 Trim 3
Equal % Linear Fast opening Equal % Linear Equal % Linear Equal % Linear Linear Linear Linear Linear
433 456 456 336 336 154 154 120 120 351 298 234 178
2¾"
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003
8" 679 749 749 433 433 271 271 191 191 604 535 410 310
TI-P378-02-US
08.13
53
Control Valves
SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves Dimensions / weights for the SPIRA-TROL
(approximate) in inches and lbs
Globe Control Valves
A Valve size
ASME 125 and 150
ASME 250 and 300
B
C
6"
17¾"
18 "
11"
4 "
8"
21 "
22 "
13½"
4 "
Weight
D
Balanced
Unbalanced
286
312
462
486
M30
D C
B
Flanged version
A
Dimensions / weights for the actuator range (approximate) in inches and lbs Actuator range
F
G
PN1600 and PN2600
18
PN9400 and variants
20½"
"
H
Weight
J
Actuator
With handwheel
46"
-
-
339
+ 103
-
28¼"
-
583
+ 116
TN2277E and variants
21"
34"
13"
13"
561
+ 103
TN2277NDA and variants
21"
34"
-
-
475
-
EL565
8¾"
31 /8"
-
-
-
97
3
F J H F
Actuator
J
H G
Actuator G
Top mounted handwheel
Side mounted handwheel
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
54
TI-P378-02-US
08.13
Control Valves
SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves
Globe Control Valves
Spare parts - SPIRA-TROL (unbalanced valve)
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.
C2 C1
C
Available spares - KEA, KFA and KLA Gasket set
B, G
PTFE chevrons Stem seal kits Graphite packing PTFE to Graphite conversion kit
C C2
C1
D1
* Equal percentage trim D, E (No gaskets supplied)
D2
Plug stem Fast opening trim D1, E and seat kit (No gaskets supplied) Linear trim D2, E (No gaskets supplied) PFTE soft seal
H
Soft seat conversion kit
J
* Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. Example: 1 - PTFE stem seal kit for a Spirax Sarco 6" SPIRA-TROL two-port KEA43 PTSUSS.2 Cv 433 control valve.
D
B
How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.
H
J
E G
Exploded view of soft seat arrangement
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2005
TI-P378-02-US
08.13
55
Globe Control Valves
Control Valves
SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves Spare parts - SPIRA-TROL (balanced)
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.
C2 C
Available spares - KEA, KFA and KLA Gasket set
A, B, G
PTFE chevrons Stem seal kits Graphite packing PTFE to Graphite conversion kit
C1
C C2
C1 D1
* Balanced equal percentage trim A, D, E (No gaskets supplied)
D2
Plug stem Balanced fast opening trim A, D1, E and seat kit (No gaskets supplied) Balanced linear trim A, D2, E (No gaskets supplied) PFTE soft seal
H
Soft seat conversion kit
J
A
* Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. Example: 1 - PTFE stem seal kit for a Spirax Sarco 6" SPIRA-TROL two-port KEA43 PTSBSS.2 Cv 433 control valve.
B D A
G
How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare. H
J
E G
Exploded view of soft seat arrangement
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
56
TI-P378-02-US
08.13
Control Valves
SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves Valve size
6" and 8"
6"
Valve series
K = K series 2-port control valve
K
E = Equal percentage (not available for low noise option)
Valve characteristic
F = Fast opening (not available for low noise option)
L = Linear
Design code
A = ASME
Globe Control Valves
SPIRA-TROL selection guide:
E
A
T = Flow over Flow direction Blank = Flow under 4 = Carbon steel Body material 7 = SG iron Connections
3 = Flanged
Stem sealing
P = PTFE
T = 431 stainless steel
Seating
G = PTFE soft seat
W = 316L with stellite 6 facing
Type of trim
S = Standard trim
Trim balancing
B = Balanced
Bonnet type
S = Standard
Bolting
S = Standard
4 3
P
H = Graphite
T
S
P = Low noise cage (Linear balanced trim only) U
U = Unbalanced S
S
H = High temperature
Series
.2
2 = .2
Cvs
To be specified
Cvs 433
Connection type
To be specified
ASME 150
Selection example: 6"
- K E A 4 3 P T S U S S .2 - Cvs 433 -
ASME 150
How to order Example: 1 off Spirax Sarco 6" SPIRA-TROL KEA 43PTSUSS.2 Cvs 433 two-port control valve having flanged ASME 150 connections. Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P378-02-US
08.13
57
Control Valves Globe Control Valves Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
58
Control Valves Globe Control Valves
STERI-TROL Clean Service 'S' series Two-port and Three-Port Control Valves - DN15 (½") to DN100 (4") Description
STERI-TROL 'S' series are 316L stainless steel, two-port and three-port control valves. They are designed for mixing / diverting fluids (three-port only), and for on / off and modulating control of clean steam, pure steam and process fluids. The valve is operated by a pneumatic actuator and may be interfaced with a control system using any of the Spirax Sarco range of positioners.
Available types SA Two-port angle pattern design SH Two-port horizontal pattern design SQ Three-port design
Valve characteristics - options: SAE SHE
Equal percentage (E) - Suitable for most modulating process control applications good control providing at low flowrates.
SAL SHL SQL
Linear (L) - Primarily for liquid flow control where the differential pressure across the valve is constant.
Important note: Throughout this document, reference has been made to the standard SAE control valve. With the exception of the trim type and porting arrangement, the SAE, SHE, SAL and SHL control valves are virtually identical.
Approvals and certification
Compliant to ASME BPE 2002. FDA, 3A and USP 26 Class VI approved sealing materials.Designed in accordance with 3A’s and EHEDG. EN 10204 type 3.1 certificates supplied as standard. Surface finish certificate available on request.
Valve seating - options: S V
Metal-to-metal (as standard) - Stainless steel Soft seal - White Viton to provide a tight shut-off.
Valve stem sealing - options: E V
EPDM (as standard) - 3A and FDA approved White Viton - 3A, FDA and USP 26 Class VI approved
The STERI-TROL can be used with the following actuators and positioners: Electric AEL5 PNS3000, PNS4000, PN9000E and Pneumatic PN9000R series PP5 (pneumatic) or EP5 (electropneumatic) Positioners ISP5 (intrinsically safe electropneumatic) SP300 (digital communications) Refer to the relevant actuator Technical Information sheet for further details.
Technical data Plug design
DN15 to DN100
Leakage
Metal-to-metal
IEC 534-4 Class IV
Soft seal
IEC 534-4 Class VI
Parabolic
Rangeability Equal percentage
50:1
Linear
30:1
Travel
DN15 to DN50 (½" to 2")
DN65 to DN100 (2½" to 4")
¾" 13/16"
Surface finish Internal (Mechanical or electro polished)
External
16 Ra < 24 Ra
Sizes and end connections Connections*
Size range DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100 Tube * end / butt weld, screwed, flanged and sanitary clamp* ½", ¾", 1", 1¼", 1½", 2", 2½", 3" and 4" *Note: Other end connections are available. If you require a pipe end connection which has not been mentioned within this document, please contact Spirax Sarco sales office for further advice and information regarding availability. Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
TI-P183-02-US
1.14
59
Materials
Globe Control Valves
Control Valves
23
4
1
16
2
3 7 10
6
PNS3000 series
8 15 12
14 11
5
8 10 3 7 4
1 9 2
PNS4000 series 16 24
15
14 11 12
PNS3000 and PNS4000 series actuators No. Part
Material
No. Part
Material
1
Diaphragm housing
Stainless steel 304
13 Yoke
Stainless steel 304
2
Diaphragm
Reinforced nitrile rubber
14 Gasket
Non asbestos fibre
3
Diaphragm plate
Pressed steel
15 Fixing screwed
Stainless steel
4
Springs
Spring steel
16 Housing bolts and nuts
Stainless steel
5
Spindle
Stainless steel
17 Top adaptor
Stainless steel
6
Lock-nut
Stainless steel
18 Lock-nut
Stainless steel
7
Spacer
Zinc plated steel
19 Bottom adaptor
Stainless steel
8
'O' ring
Rubber
20 Connectors
Stainless steel
9
Spring guide
Zinc plated steel
21 Connectors bolts and nuts
Stainless steel
10 Diaphragm clamp
Zinc plated steel
22 Travel indicator
Aluminium
11 Bearing
Bronze
23 Cap (with vent hole)
Nickel plated brass
12 'V' ring
Rubber
24 Spacer
Zinc plated steel
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
60
TI-P183-02-US
1.14
Control Valves
PN 9000 series actuators Part
Material
1
Yoke
SG iron
2
Upper diaphragm housing
Carbon steel (plated)
3
Diaphragm plate
Aluminium
4
Diaphragm
Reinforced NBR
5
Spring
Spring steel
6
Spindle
Stainless steel
7
Washer
Carbon steel (plated)
8
Spacer
Carbon steel (plated)
9
'O' ring
Viton
10
Connector
Carbon steel (plated)
11
Adaptor
Carbon steel (plated)
12
Collar
Carbon steel (plated)
13
Clamp front
Stainless steel
14
Clamp rear
Stainless steel
15
Scale
Stainless steel
16
Vent plug
Brass
17
Bearing
PTFE / steel composite
18
Seal
Polyurethane
19
Pan head screw
Carbon steel (plated)
20
Nyloc nut
Carbon steel (plated)
21
Bolt
Carbon steel (plated)
Gr. 8.8
22
Hex. head screw (short)
Carbon steel (plated)
Gr. 8.8
23
Hex. head screw (long)
Carbon steel (plated)
Gr. 8.8
24
Nut
Carbon steel (plated)
Gr. 8.8
25
Lock-nut
Carbon steel (plated)
26
Socket head screw
Carbon steel (plated)
Gr. 8.8
27
Nut
Carbon steel (plated)
Gr. 8.8
28
Washer
Carbon steel (plated)
29
Screw
Carbon steel (plated)
30
Gasket
Reinforced graphite
31
Lower diaphragm housing
Carbon steel (plated)
32
Lifting eye
Cast steel
Globe Control Valves
No.
Gr. 8.8
16 2 5 28 22 and 23 3 4 7 31 30
PN9000
6 15 19 and 20
26 and 27 1
21 32 24 8 9 29 17 18
25 10 12 13 and 14 11
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P183-02-US
1.14
61
Control Valves Globe Control Valves
SA 2-port control valve
SA, SH and SQ control valves No. Part
Material
25 Body
Stainless steel 316L
Stainless steel 316L
31
26 Valve plug, stem and soft seal
Stainless steel 316L
30
27 Bonnet
Stainless steel 316L
28 Body seal
White Viton or EPDM
Stainless steel 316L and white Viton or EPDM
29 Stem seal
White Viton or EPDM
30 Stem bushes
PTFE-FC
31 Seal washer
White Viton or EPDM
32 Body clamp
Stainless steel 304
27
30
32 28
29
25 26
SQ 3-port control valve
SH 2-port control valve
31 30
31 30 27 27
30 29
30
32 28 29
32 28 26
25 25
32
28
32 28
26 25 26
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
62
25
TI-P183-02-US
1.14
Control Valves
Pressure / temperature limits
212
Steam saturation curve
122 14
24
58
87
116
145
174
203
Globe Control Valves
Temperature °F
338 302
232
Pressure psig
The product must not be used in this region.
Viton (V) stem seals must be selected for use in this region. Note: the EPDM (E) stem seals are limited to 302°F Body design conditions PN16 Maximum design pressure
232 psig @ 248°F
Maximum design temperature 662°F @ 145 psig Minimum design temperature -4°F Maximum operating temperature
EPDM (E) 302°F Viton (V) 338°F
Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Maximum differential pressure
14°F
See following pages
Designed for a maximum cold hydraulic test pressure of:
348 psig
Cv (Kv) values (SA and SH models)
Valve size Flow characteristic
Cv (Kvs) by valve size and trim reduction ½"(DN15) ¾"(DN20) 1"(DN25) 1¼"(DN32) 1½"(DN40) 2"(DN50) 2½"(DN65) 3"(DN80) 4"(DN100)
Travel
¾" (20 mm)
13/16" (30 mm)
Standard
4.7 (4)
7.4 (6.3)
12 (10)
19 (16)
29 (25)
42 (36)
74(63)
Equal percentage
Reduction 1
-
4.7 (4)
7.4 (6.3)
12 (10)
19 (16)
29 (25)
42 (36)
74 (63)
and linear
Reduction 2
-
-
4.7 (4)
7.4 (6.3)
12 (10)
19 (16)
29 (25)
42 (36)
74 (63)
Reduction 3
-
-
-
4.7 (4)
7.4 (6.3)
12 (10)
19 (16)
29 (25)
42 (36)
117 (100) 187 (160) 117 (100)
Cv (Kv) values (SQ model)
Valve size Flow characteristic
Cv (Kvs) by valve size and trim reduction ½"(DN15) ¾"(DN20) 1"(DN25) 1¼"(DN32) 1½"(DN40) 2"(DN50) 2½"(DN65) 3"(DN80) 4"(DN100)
Travel
Linear Standard 4.7 (4)
7.4 (6.3)
¾" (20 mm) 12 (10)
19 (16)
29 (25)
42 (36)
74(63)
13/16" (30 mm) 117 (100) 187 (160)
Micro-flow trim for all valves < = 1" (DN25) (SA and SH only) Micro-flow trim
Travel Trim size
Linear characteristic For conversion:
Cv (Kvs)
Kv = Cv (US) x 0.855
1
/8"
.47 (0.4)
3
¾" (20 mm)
/16" ¼" ¼" 3/8"
.74 (0.63)
1.17 (1.0)
1.9 (1.6)
2.9 (2.5)
Cv(UK) = Cv (US) x 0.833
Notes: 1. Lower Cv (Kv) values are available to special order. 2. Micro-filter and Equal percentage trim not available for the SQ 3-port control valve.
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P183-02-US
1.14
63
Control Valves Globe Control Valves
Maximum differential pressures for Class IV shut-off SA and SH valves PNS3000 spring-to-extend actuators
Actuator PNS3220 PNS3320 PNS3326 PNS3420 PNS3426 PNS3430 PNS3436
Valve size Kv Cv Travel (inches) Spring range 3 - 15 6 - 18 3 - 15 6 - 18 15 - 45 3 - 15 6 - 18 15 - 45 6 - 18 15 - 45
1/2" 4 4.7 Positioner required Optional Optional Optional Optional Yes Optional Optional Yes Optional Yes
3/4" 6 7.4
1" 10 12
1 1/4" 16 19
1 1/2" 25 29
2" 36 42
2 1/2" 63 74
3/4" Maximum differential pressure Class IV (psi)
3" 100 117 1 3/16"
4" 160 187
120 232 232 232 232 232 232 -
59 203 232 232 232 232 232 -
20 103 232 232 186 232 232 232 -
58 58 165 232 112 232 232 -
35 35 110 232 73 186 232 -
55 184 33 99 232 -
49 155
29 100
17 67
1/2" 4 4.7
3/4" 6 7.4
1" 10 12
1 1/4" 16 19
1 1/2" 25 29
2" 36 42
2 1/2" 63 74
3" 100 117 1 3/16"
4" 160 187
58 174 232
44 116 232
PN9000 spring-to-extend actuators
Actuator PN9120E PN9126E PN9123E PN9220E PN9226E PN9223E PN9320E PN9330E PN9336E PN9337E
Valve size Kv Cv Travel (inches) Spring range 6 - 18 15 - 30 30 - 60 3 - 15 6 - 18 15 - 30 30 - 60 3 - 15 6 - 18 6 - 18 15 - 30 36 - 50
Positioner required Optional Yes Yes Optional Optional Yes Yes Optional Optional Yes Yes Yes
3/4" Maximum differential pressure Class IV (psi) 203 232 232 232 232 232 232 232 232 -
116 232 232 232 232 232 232 232 232 -
58 218 232 145 232 232 232 232 232 -
29 131 232 87 218 232 232 203 232 -
15 87 218 44 145 232 232 145 232 -
44 116 15 73 232 232 73 174 -
87 232 232
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
64
TI-P183-02-US
1.14
PNS4000 spring-to-retract actuators
Actuator
PNS4220
PNS4320
PNS4420
PNS4430
Valve size Kv Cv Travel (inches) Spring Positioner Air range required pressure required 3 - 15 Optional 20 3 - 15 Yes 30 3 - 15 Yes 45 3 - 15 Yes 60 3 - 15 Optional 20 3 - 15 Yes 30 3 - 15 Yes 45 3 - 15 Optional 20 3 - 15 Yes 30 3 - 15 Yes 45 3 - 15 Optional 20 3 - 15 Yes 30 3 - 15 Yes 45 3 - 15 Yes 60
1/2" 4 4.7
3/4" 6 7.4
1" 10 12
1 1/4" 16 19
1 1/2" 25 29
2" 36 42
2 1/2" 63 74
3/4" Maximum differential pressure Class IV (psi)
3" 100 117 1 3/16"
4" 160 187
17 67 148 229
232 232 232 232 232 232 232 -
203 232 232 232 232 232 232 -
103 232 232 232 232 232 232 232 232 232 -
58 219 232 232 165 232 232 232 232 232 -
35 148 232 232 110 232 232 186 232 232 -
77 184 232 55 184 232 99 232 232 -
49 155 232 232
29 100 218 232
3/4" 6 7.4
1" 10 12
1 1/4" 16 19
1 1/2" 25 29
2" 36 42
2 1/2" 63 74
3" 100 117 1 3/16"
4" 160 187
232 232 73
232 232 44
Globe Control Valves
Control Valves
Maximum differential pressures for Class IV shut-off SA and SH valves
PN9000 spring-to-retract actuators Valve size Kv Cv Travel (inches) Actuator Spring Positioner range required PN9120R 3 - 15 Optional 6 - 18 Optional PN9126R 15 - 30 Yes PN9123R 30 - 60 Yes PN9220R 3 - 15 Optional 6 - 18 Optional PN9226R 15 - 30 Yes PN9223R 30 - 60 Yes PN9320R 3 - 15 Optional 6 - 18 Optional PN9330R 6 - 18 Yes PN9336R 15 - 30 Yes PN9337R 36 - 50 Yes
1/2" 4 4.7
3/4" Maximum differential pressure Class IV (psi) 232 232 232 232 232 232 232 232 232 232 -
232 232 232 232 232 232 232 232 232 232 -
232 232 232 232 232 232 232 232 232 232 -
232 232 232 232 232 232 232 232 232 232 -
232 232 232 232 232 232 232 232 232 232 -
232 232 232 116 232 232 232 232 232 232 -
232 232 116
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P183-02-US
1.14
65
Control Valves Globe Control Valves
Maximum differential pressures for Class VI shut-off (soft seat seal only) SA and SH valves PNS3000 spring-to-extend actuators
Actuator PNS3220 PNS3320 PNS3326 PNS3420 PNS3426 PNS3430 PNS3436
Valve size Kv Cv Travel (inches) Spring range Positioner required 6 - 18 Optional 3 - 15 Optional 6 - 18 Optional 15 - 45 Yes 3 - 15 Optional 6 - 18 Optional 15 - 45 Yes 6 - 18 Optional 15 - 45 Yes
1/2" 4 4.7
3/4" 6 7.4
1" 10 12
1 1/4" 16 19
1 1/2" 25 29
2" 36 42
2 1/2" 63 74
3/4" Maximum differential pressure Class VI (psi)
3" 100 117 1 3/16"
4" 160 187
175 175 232 232 232 232 -
122 122 232 232 216 232 -
44 44 132 232 87 219 232 -
33 33 107 232 70 180 232 -
19 19 74 232 46 128 232 -
33 122 19 64 196 -
32 107
25 86
54
1/2" 4 4.7
3/4" 6 7.4
1" 10 12
1 1/4" 16 19
1 1/2" 25 29
2" 36 42
2 1/2" 63 74
3" 100 117 1 3/16"
4" 160 187
44 145 232
29 87 232
PN9000 spring-to-extend actuators
Actuator PN9120E PN9126E PN9123E PN9220E PN9226E PN9223E PN9320E PN9330E PN9336E PN9337E
Valve size Kv Cv Travel (inches) Spring range Positioner required 6 - 18 Optional 15 - 30 Yes 30 - 60 Yes 3 - 15 Optional 6 - 18 Optional 15 - 30 Yes 30 - 60 Yes 3 - 15 Optional 6 - 18 Optional 6 - 18 Yes 15 - 30 Yes 36 - 50 Yes
3/4" Maximum differential pressure Class VI (psi) 102 232 232 232 232 232 232 232 232 -
58 232 232 160 232 232 232 232 232 -
15 102 232 58 174 232 232 160 232 -
15 87 218 44 145 232 232 131 232 -
58 145 29 102 232 232 102 218 -
29 73 15 44 160 232 44 116 -
58 189 232
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
66
TI-P183-02-US
1.14
PNS4000 spring-to-retract actuators
Actuator PNS4220
PNS4320
PNS4420
PNS4430
Valve size Kv Cv Travel (inches) Spring Positioner range required 3 - 15 Optional 3 - 15 Yes 3 - 15 Yes 3 - 15 Yes 3 - 15 Optional 3 - 15 Yes 3 - 15 Yes 3 - 15 Optional 3 - 15 Yes 3 - 15 Yes 3 - 15 Optional 3 - 15 Yes 3 - 15 Yes 3 - 15 Yes
Air pressure required 20 30 45 60 20 30 45 20 30 45 20 30 45 60
1/2" 4 4.7
3/4" 6 7.4
175 232 232 232 232 232 232 -
122 232 232 232 232 232 232 -
1" 10 12
1 1/4" 1 1/2" 2" 2 1/2" 3" 16 25 36 63 100 19 29 42 74 117 3/4" 1 3/16" Maximum differential pressure Class VI (psi) 44 175 232 232 132 232 232 219 232 232 -
33 144 232 232 107 232 232 180 232 232 -
19 100 232 232 74 232 232 128 232 232 -
48 122 196 33 122 232 64 196 232 -
32 107 232 232
25 86 190 232
3" 100 117 1 3/16"
4" 160 187
232 232 58
232 203 44
4" 160 187
54 122 190
Globe Control Valves
Control Valves
Maximum differential pressures for Class VI shut-off (soft seat seal only) SA and SH valves
PN9000 spring-to-retract actuators
Actuator PN9120R PN9126R PN9123R PN9220R PN9226R PN9223R PN9320R PN9330R PN9336R PN9337R
Valve size Kv Cv Travel (inches) Spring Positioner range required 3 - 15 Optional 6 - 18 Optional 15 - 30 Yes 30 - 60 Yes 3 - 15 Optional 6 - 18 Optional 15 - 30 Yes 30 - 60 Yes 3 - 15 Optional 6 - 18 Optional 6 - 18 Yes 15 - 30 Yes 36 - 50 Yes
1/2" 4 4.7
3/4" 6 7.4
232 232 232 232 232 232 232 232 232 232 -
232 232 232 232 232 232 232 232 232 232 -
1" 1 1/4" 1 1/2" 2" 2 1/2" 10 16 25 36 63 12 19 29 42 74 3/4" Maximum differential pressure Class VI (psi) 232 232 232 232 232 232 232 232 232 232 -
232 232 232 232 232 232 232 232 232 232 -
232 232 232 232 232 232 232 232 232 232 -
232 218 174 73 232 232 232 232 232 232 -
232 232 87
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2006
TI-P183-02-US
1.14
67
Control Valves
Maximum differential pressures for Class IV metal seated SQ valves For pure control applications providing control across the full valve opening range but not guaranteeing shut-off to a greater level than the minimum flowrate based on the valves 30:1 turndown.
Globe Control Valves
PNS3000 spring-to-extend actuators
Actuator PNS3320 PNS3326 PNS3420 PNS3426 PNS3430 PNS3436
Valve size Kv Cv Travel (inches) Spring range Positioner required 3 - 15 Optional 6 - 18 Optional 15 - 30 Yes 3 - 15 Optional 6 - 18 Optional 15 - 45 Yes 6 - 18 Optional 15 - 45 Yes
1/2" 4 4.7
3/4" 6 7.4
1" 10 12
1 1/4" 16 19
1 1/2" 25 29
2" 36 42
2 1/2" 63 74
3/4" Maximum differential pressure Class IV (psi)
3" 100 117 1 3/16"
4" 160 187
232 232 232 232 232 -
203 232 232 232 232 -
103 232 232 186 232 232 -
58 165 232 112 232 232 -
35 110 232 73 186 232 -
55 184 33 99 232 -
49 155
29 100
17 67
1/2" 4 4.7
3/4" 6 7.4
1" 10 12
1 1/4" 16 19
1 1/2" 25 29
2" 36 42
2 1/2" 63 74
3" 100 117 1 3/16"
4" 160 187
58 174 73
44 116 44
PN9000 spring-to-extend actuators
Actuator PN9120E PN9126E PN9123E PN9220E PN9226E PN9223E PN9320E PN9330E PN9336E PN9337E
Valve size Kv Cv Travel (inches) Spring range Positioner required 3 - 15 Optional 6 - 18 Optional 15 - 30 Yes 30 - 60 Yes 3 - 15 Optional 6 - 18 Optional 15 - 30 Yes 30 - 60 Yes 3 - 15 Optional 6 - 18 Optional 6 - 18 Yes 15 - 30 Yes 36 - 50 Yes
3/4" Maximum differential pressure Class IV (psi) 160 232 232 232 232 232 232 232 232 232 -
29 131 232 232 232 232 232 232 232 232 -
15 58 232 232 232 232 232 232 232 232 -
29 145 232 87 218 232 232 232 232 -
15 102 218 58 145 232 232 145 232 -
44 116 29 87 232 232 73 189 -
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
68
102 232 116
TI-P183-02-US
1.14
For pure control applications providing control across the full valve opening range but not guaranteeing shut-off to a greater level than the minimum flowrate based on the valves 30:1 turndown.
Control Valves
Maximum differential pressures for Class IV metal seated SQ valves
Actuator PNS4320 PNS4326 PNS4420 PNS4426 PNS4430 PNS4436 PNS4534 PNS4634
Valve size Kv Cv Travel (inches) Spring range 0.2 – 1.0 0.4 – 1.2 1.0 – 3.0 0.2 – 1.0 0.4 – 1.2 1.0 – 3.0 0.4 – 1.2 1.0 – 3.0 0.8 – 1.5 0.8 – 1.5
1/2" 4 4.7 Positioner required Optional Optional Yes Optional Optional Yes Optional Yes Yes Yes
3/4" 6 7.4
1" 10 12
1 1/4" 16 19
1 1/2" 25 29
2" 36 42
2 1/2" 63 74
3/4" Maximum differential pressure Class IV (psi)
3" 100 117 1 3/16"
4" 160 187
232 232 232 232 232 -
203 232 232 232 232 -
103 232 232 186 232 232 -
58 165 232 112 232 232 -
35 110 232 73 186 232 -
55 184 33 99 232 -
49 155 197 232
29 100 128 193
17 67 86 131
1/2" 4 4.7
3/4" 6 7.4
1" 10 12
1 1/4" 16 19
1 1/2" 25 29
2" 36 42
2 1/2" 63 74
3" 100 117 1 3/16"
4" 160 187
44 145 58
29 87 44
Globe Control Valves
PNS4000 spring-to-retract actuators
PN9000 spring-to-retract actuators
Actuator PN9120R PN9126R PN9123R PN9220R PN9226R PN9223R PN9320R PN9330R PN9336R PN9337R
Valve size Kv Cv Travel (inches) Spring range 0.4 – 1.2 1.0 – 2.0 2.0 – 4.0 0.2 – 1.0 0.4 – 1.2 1.0 – 2.0 2.0 – 4.0 0.2 – 1.0 0.4 – 1.2 0.4 – 1.2 1.0 – 2.0 2.5 – 3.5
Positioner required Optional Yes Yes Optional Optional Yes Yes Optional Optional Yes Yes Yes
3/4" Maximum differential pressure Class IV (psi) 102 232 232 232 232 232 232 232 232 -
58 232 232 160 232 232 232 232 232 -
15 102 232 58 174 232 232 160 232 -
15 87 218 44 145 232 232 131 232 -
58 145 29 102 232 232 102 218 -
29 73 145 44 160 232 44 116 -
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
58 189 87
TI-P183-02-US
1.14
69
Control Valves Globe Control Valves
Valve dimensions (approximate in inches) Valve Size
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4"
Tube end A 2.86 2.86 2.86 2.86 2.86 3.47 4.29 4.29 5.31
B 0.98 1.06 1.63 1.76 2.00 2.20 2.78 3.39 3.92
Threaded A and B 2.24 2.69 2.86 3.35 4.29 4.49 6.12
Connection and Dimensions Sanitary Flanged Dimensions common to all connections clamp A and B A and B B1 C D E 1.71 3.67 0.57 2.61 1.76 2.29 1.80 3.88 0.65 2.61 1.76 2.29 2.46 4.08 0.82 2.98 2.33 3.27 2.63 4.29 0.94 3.06 2.33 3.43 2.85 4.69 1.10 3.27 2.33 3.84 3.63 5.10 1.31 3.71 2.65 4.73 3.63 5.92 1.76 3.88 3.47 4.65 3.89 6.33 2.12 4.94 3.47 6.78 4.67 7.14 2.45 5.43 3.96 7.35
Valve weights (lb) Valve size
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4"
Sanitary clamp and screwed 3.3 3.3 5.5 6.6 6.6 8.8 14.3 17.6 24.2
Model SA Tube Flanged end PN6
2.2 2.2 4.4 4.4 5.5 6.6 12.1 15.4 22.0
4.4 5.5 7.7 9.9 11.0 14.3 20.9 28.6 36.3
Flanged PN10 PN16 5.5 7.7 9.9 12.1 13.2 19.8 27.5 34.1 41.8
Sanitary clamp and screwed 4.4 4.4 7.7 8.8 9.9 13.2 22.0 27.5 37.4
Model SH Tube Flanged End PN6
3.3 3.3 6.6 7.7 8.8 11.0 18.7 24.2 34.1
Flanged PN10 PN16
5.5 6.6 9.9 13.2 15.4 18.7 27.5 38.5 49.5
6.6 8.8 12.1 15.4 17.6 24.2 34.1 44.0 55.0
Sanitary clamp and screwed 5.5 8.8 11.0 12.1 16.5 20.9 29.7 41.8
Model SQ Tube Flanged end PN6
4.4 7.7 9.9 11.0 14.3 17.6 26.4 37.4
PNS3000/4000 actuator dimensions and weights (approximate) in inches and lb.
PN9000 actuator dimensions and weights (approximate) in inches and lb.
Actuator type
F
G
H
Weight
Actuator range
PNS3200 and PNS4200 series
8.53
9.80
-
15.84
PNS3300 and PNS4300 series PNS3420 and PNS4420 series PNS3430 and PNS4430 series PNS3530 series PNS3630 series
11.63
13.71
13.71
10.78
10.73
13.39
4.61
4.61
6.41
24.64
44.00
44.00
Weight with handwheel -
29.70
49.06
52.14
16.53
14.98
6.41
49.72
57.86
18.98
16.33
6.41
83.60
91.74
7.7 11.0 15.4 17.6 22.0 26.4 40.7 52.8
9.9 13.2 16.5 18.7 26.4 41.8 46.2 58.3
F
G
H
J
Weight
PN9100E and variants
11.22
6.94
2.24
9.18
13.20
Weight with Handwheel 26.09
PN9100R and variants PN9200E and variants PN9200R and variants PN9320E and variants PN9320R and variants PN9330E and variants PN9330R and variants
11.22
6.94
5.71
9.18
13.20
18.70
12.24
12.24
2.24
14.29
37.40
53.24
12.24
12.24
5.71
14.29
37.40
53.24
13.27
15.92
2.65
14.29
59.40
75.24
13.27
15.92
6.12
14.29
59.40
67.69
13.67
15.92
2.65
14.29
59.40
75.24
13.67
15.92
6.12
14.29
59.40
67.69
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
70
Flanged PN10 PN16
TI-P183-02-US
1.14
F
Control Valves
J
Globe Control Valves
H
G
Actuator and SA valve
C
B
A
D
SQ valve
SH valve
C
C
E
E
B B1 A
D
A
D
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P183-02-US
1.14
71
Control Valves
Connection codes
The codes specified below represent a small selection of pipe end connections that are available. If the connection required is not specified below please contact Spirax Sarco.
Globe Control Valves
Connection Specification Code
DIN 11850 (Series 2)
OO
ISO 2037 / SMS 3008
OA
EN ISO 1127
OB
BS 4825 (Pt 1)
OC
ASME BPE
OD
Butt weld
ASME BPE (Tri-clamp ®) AO
Sanitary clamp
BS 4825 (Pt 3)
BO
ISO 2852
CO
DIN 32676
SO
ANSI B 16.5
FA
DIN 2633
FD
EN 1092 PN6
FE
EN 1092 PN10
FF
EN 1092 PN16
FG
DIN 11864 T1 Form A
GS
Aseptic-thread
DIN 11864 TI Form B
GT
(fitted on pipe)
DIN 11887 (11851)
GU
SMS 3008
GV
DIN 11864 T1 Form A
BS
DIN 11864 T1 Form B
BT
DIN ISO 228
XG
NPT ANSI-Bl. 20.1-1983
XN
ANSI 150
Flanged PN16
With smooth sealing face
Aseptic-clamp and nut
Screwed connection
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
72
TI-P183-02-US
1.14
Control Valves
How to order
Valve size ½", ¾", 1", 1¼", 1½", 2", 2½", 3" and 4"
½"
Valve series
SA
SA = Two-port angle pattern design SH = Two-port horizontal design SQ = Three-port valve design
Valve characteristic
E = Equal percentage (SA and SH models only) L = Linear
E
Body material
6 = 316L stainless steel
6
Connection standard See previous page
SO
Seating option
S = Stainless steel V = White Viton (FDA, 3A and USP 26 Class VI approved)
S
Stem and body sealing option
E = EPDM (FDA and 3A approved) V = White Viton (FDA, 3A and USP 26 Class VI approved)
V
Centre face dimensions (A)
0 = Standard 1 = Other please specify (mm)
0
Centre face dimensions (B)
0 = Standard 1 = Other please specify (mm)
0
Internal surface finish
0 = Standard 16 Ra micron mechanically polished 1 = 16 Ra micron electropolished 2 = Other please specify
Globe Control Valves
Ordering a control valve
0
Cv To be specified (non standard Cv to special order)
4•7
Ordering a:
PNS pneumatic actuator
Type PNS = Pneumatic stainless steel
PN or PNP pneumatic actuator PN = Pneumatic epoxy coated PNP = Pneumatic electroless nickel plated (ENP)
PNS
Series and action
3 = 3000 multi-spring (spring-to-extend) 4 = 4000 multi-spring (spring-to-retract)
9 = 9000E multi-spring (spring-to-extend) 9 = 9000R multi-spring (spring-to-retract)
3
Diaphragm size
2 3 4
1 2 3
3
Travel
2 = ¾" 3 = 13/16"
2 = ¾" 3 = 13/16"
2
0 = 3-15 psig (6-18 psig) 3 = 30-60 psig 6 = 15-30 psig 7 = 36-50 psig
0
Spring range 0 = 3-15 psig (6-18 psig) 6 = 15-45 psig Option Blank = Standard H = Handwheel * *Not available in stainless steel
Blank = Standard H = Handwheel *
Ordering example: 1 off Spirax Sarco STERI-TROL type ½" SAE6SOSV0004 and 1 pneumatic actuator type PNS3320. Having a spring range of 6 to 18 psig.
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P183-02-US
1.14
73
Control Valves
Spare parts
The available spares are identified by the part numbers listed below. When placing an order for spare parts, always specify the actuator or the valve model (shown on the data plate) and the name of the part as described below.
Globe Control Valves
Available spares for the SA, SH and SQ control valves and the PNS3000 and PNS4000 series actuators
Description
Stem seal kit ('O' ring and 'V' ring)
Diaphragm kit (diaphragm 'O' ring and 'V' ring)
Actuator
Travel indicator
Spring kit
(set of springs, included 3 off longer hex, head bolts and nut on some spring range)
Linkage kit
(lock-nut, top adaptor connectors, bolts and nuts)
Part number 8 and 12 2, 8 and 12
22 4 and 16
17, 18, 19, 20 and 21 29, 30 and 31
Valve stem seal set (excluding bonnet seal)
EPDM (packet of 3) SA, SH and SQ models Bonnet seal Valve Viton (packet of 3)
28
26
Plug and stem
28
(Equal percentage or Linear)
Spare parts ordering example: 1 off Valve stem seal set for a STERI-TROL DN15 SAE6SOSV0004 two-port control valve. 1 off Stem seal kit for a type PNS3320 pneumatic actuator having a spring range 6 to 18 psig.
4 16
2
8 12
31
30 18 17
22 20 21
19
30 29
28
31 30 26 30 28 29
28
26
Actuator and SA valve
SH valve
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
74
TI-P183-02-US
1.14
Description
Part number
Stem seal kit
17, 18 and 30
Diaphragm kit Diaphragm 'O' ring and 'V' ring
Actuator
Travel indicator
'O' ring and 'V' ring
4 and 9 15, 19 and 20
Spring kit
Set of springs, included 3 off longer hex, head bolts and nut on some spring range
Linkage kit
Lock-nut, top adaptor connectors, bolts and nuts
5
10, 13, 14, 26 and 27
Globe Control Valves
Control Valves
Available spares for the PN9000 series actuators
5
4
30 17
9
18
15, 19 and 20
26 and 27
10
13 and 14
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P183-02-US
1.14
75
Control Valves Globe Control Valves
CE43 1" (DN25) to 4" (DN100) Carbon Steel Cage Design, Two Port Control Valves Description
The CE43 series is a range of carbon steel two port, cage trim, control valves conforming to ANSI B16.34, ASME VIII standards in sizes 1" to 4" (DN25 to DN100) available with ANSI and PN flange connections. When used in conjunction with a pneumatic linear actuator the ‘C’ series valve will provide characterised modulating or on/off control. Compatible actuators and positioners: PN1000 series, spring-to-close Pneumatic actuators PN2000 series, spring-to-open PP5 (pneumatic) Positioners EP5 (electropneumatic) SP400/SP500 (smart electropneumatic) SP300 (smart electropneumatic) Refer to the relevant Technical Information Sheet for further details.
Sizes and pipe connections
1", 1-1/2", 2", 2-1/2", 3" and 4" (DN25, 40, 50, 65, 80 and 100) flanged to ANSI 150, ANSI 300, ANSI 600 (Raised face or ring type joint), PN16, PN25, PN40, PN63, and PN100 (Raised face with ANSI faceto-face dimension). 1", 1-1/2" and 2" socket weld.
8 15 19 20 21
16 18 9 11
10 17
13 14 6 12 4
2 1
7 3 5
Options
Equal %, linear, fast opening (on/off) Trim characteristics, soft seat, hard faced, low noise and anti-cavitation (single and multi-cage). Stem seal PTFE chevron, graphite packing and bellows. Balanced or unbalanced to ANSI Class IV, V or VI Plug shut-off. See ‘C’ series valve options Technical Information Sheet TI-F12-23-US.
Technical data
Plug design Trim design Leakage Flow characteristic Rangeability Travel
Unbalanced plug PTFE sealed balanced plug Graphite sealed balanced plug Cage trim with equal percentage, linear and fast opening flow characteristic options. Class IV Metal-to-metal seat ANSI/FCI 70-2 Class IV & V Hard face stellite ANSI/FCI 70-2 Class VI PTFE soft seat ANSI/FCI 70-2 CE valves Equal percentage CF valves Fast opening CL valves Linear CM valves Modified characteristic (special) 50:1 Equal percentage 30:1 Linear 1" and 1-1/2" (DN25 and 40) 3/4" (20 mm) 2" (DN50) 13/16" (30 mm) 2-1/2" and 3" (DN65 and 80) 1-1/2" (38 mm) 4" (DN100) 2" (50 mm)
Materials
No. Part 1 Body 2 Bonnet 3 Valve plug 4 Valve cage 5 Valve seat 6 Valve stem 7 Valve plug sealing rings 8 Lock-nut 9 Mounting nut 10 Gland spring 11 Gland seal 12 Bonnet gasket 13 Bonnet studs 14 Bonnet nuts 15 Stuffing box studs 16 Stuffing box nuts 17 Stem scraper 18 Stuffing box bush 19 Stuffing box ring 20 Valve stem wiper 21 ‘O’ ring
Material Carbon steel ASTM A216 WCB Carbon steel ASTM A216 WCB Stainless steel AISI 431 hardened Stainless steel AISI 316 ENC Stainless steel AISI 431 Stainless steel AISI 316 PTFE and graphite or graphite Stainless steel AISI 316 Zinc plated carbon steel Stainless steel AISI 302 PTFE chevron or graphite Reinforced exfoliated graphite Carbon steel ASTM A 193 B7 Carbon steel ASTM A 194 2H Carbon steel ASTM A 193 B7 Carbon steel ASTM A 194 2H Glass filled PTFE Stainless steel AISI 316 Stainless steel AISI 316 Fluoelastomer Fluoelastomer
Limiting conditions
Body design conditions ANSI 600 Standard PTFE chevron stem seals 14°F to +482°F (-10°C to +250°C) Standard bonnet 14°F to +572°F (-10°C to +300°C) Graphite packing stem seals Design temperature Extended bonnet 14°F to +797°F (-10°C to +425°C) Graphite sealed balanced plug (Class IV) 797°F (425°C) PTFE sealed balanced plug (Class VI) 356°F (180°C) Designed for a maximum cold hydraulic test pressure of: (ANSI 600) 2220 psi g (153 bar g) Maximum differential pressure See relevant actuator TI Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
76
TI-F12-21-US
08.11
797
0 B 10
20
Pressure barg 40 50 60
30
70
80
Cv (US) for single stage trims (Kvs shown in brackets). Size Equal % Cv (Kvs) FL
90 425
A
600
300 Steam saturation curve
400 200 0
Valve flow coefficients at 100% lift
C
0
H
200
D
400
E
J
F
200 G
K
100
0 600 800 1000 1200 1400 Pressure psig
Temperature ° C
Temperature ° F
Operating range for body material and flange type only. Note: See limiting conditions for stem and plug limitations.
The product must not be used in this region. A-C N16,
A-D PN25, A-E PN40, A-F PN63, A-G PN100,
B-H ANSI 150,
B-J ANSI 300,
B-J ANSI 600,
Dimensions (approximate) in inches and (mm) Valve size A ANSI 300 PN25 - PN40 ANSI 600 PN63 - PN100 B C C1 Extended bonnet Bellows sealed bonnet
1" 1-1/2" 2" 2-1/2" 3" 4" DN25 DN40 DN50 DN65 DN80 DN100 7-3/4" 9-1/4" 10-1/2" 11-1/2" 12-1/2" 14-1/2" (197) (235) (267) (292) (317) (368) 8-1/4" 9-7/8" 11-1/4" 12-1/4" 13-1/4" 15-1/2" (210) (251) (286) (311) (337) (394) 2-1/2" 3" 3" 3-3/4" 4-1/8" 5" (62) (80) (80) (95) (105) (128) 5-1/2" 7" 7-3/16" 8-1/4" 8-1/4" 9-3/4" (141) (179) (183) (209) (209) (247) 10" 11-1/2" 11-5/8" 13-1/2" 13-1/2" 15" (255) (293) (296) (344) (344) (382) 15" 16-1/2" 18-7/8" 20" 20" 25" (380) (419) (480) (506) (506) (634)
C1
C
B
A
Weights (approximate) in lbs and (kg) Valve size 1" 1-1/2" 2" 2-1/2" 3" 4" DN25 DN40 DN50 DN65 DN80 DN100 Weights 29 48 59 92 130 213 (13) (22) (27) (42) (59) (97)
1" (DN25) 19 (16) 0.94 1-1/2" (DN40) 35 (30) 0.94 2" (DN50) 63 (54) 0.94 2-1/2" (DN65) 95 (81) 0.94 3" (DN80) 130 (111) 0.90 4" (DN100) 216 (185) 0.89 Three reduced Cv are available for equal percentage and linear trims, for further details see TI-F12-23-US ‘C’ series valve options. For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855
Sizing
Please consult Spirax Sarco.
Installation
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve nameplate. The actuator position will depend on the type fitted to the valve. Full instructions are supplied with the product.
‘C’ series valve selection guide 1", 1-1/2", 2", 2-1/2", 3" and 4" Valve size DN25, 40, 50, 65, 80 and 100
2"
Valve series C = Cage trim
C
Valve characteristic
Linear Equal percentage Fast opening Modified equal percentage
E
Carbon steel
4
L = E = F = M =
Body material 4 = Connections 3 = 4 = P = Stem sealing H = options B = T = Seating options G = W = C = Type of trim P = A = 1 = Number of 2 = stages 3 = Other = B = Trim balancing U = S = Bonnet type H = L = 0 = Reduced trim 1 = 2 = 3 =
Flanged Socket weld (1", 1-1/2" and 2") PTFE chevron Graphite Bellows AISI 431 hardened PTFE soft seat Hard face AISI 316 Standard cage Noise reducing perforated cage Anti-cavitation cage One Two Three To be specified Balanced Unbalanced Standard Extended for high temperature Extended for low temperature No reduction 1 reduction 2 reductions 3 reductions
3 P T C
1 U S
1
Cv
To be specified
Cv 35
Connection type
To be specified
ANSI 300
2" C E
T
4 3
P
C 1 U
S
1
Cv 35
How to order
Example: 1 of 2" CE43 PTC1US1 Cv35 flanged to ANSI 300.
Spare parts
See TI-F12-22-US
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2004
Globe Control Valves
97
Control Valves
CE43 1" (DN25) to 4" (DN100) Carbon Steel Cage Design, Two Port Control Valves
TI-F12-21-US
08.11
77
Control Valves Globe Control Valves
CE43 5" (DN125) to 8" (DN200) Carbon Steel Cage Design, Two Port Control Valves Description
The CE43 series is a range of carbon steel two port, cage trim, control valves conforming to ANSI B16.34, ASME VIII standards in sizes 5" to 8" (DN125 to DN200) available with ANSI and PN flange connections. When used in conjunction with a pneumatic linear actuator the ‘C’ series valve will provide characterised modulating or on/off control. Compatible actuators and positioners: Pneumatic actuators PN1000 series, spring-to-close PN2000 series, spring-to-open PP5 (pneumatic) Positioners EP5 (electropneumatic) SP400/SP500 (smart electropneumatic) SP300 (smart electropneumatic) Refer to the relevant Technical Information Sheet for further details.
Sizes and pipe connections
5", 6" and 8" (DN125, 1500 and 200) Flanged to ANSI 150, ANSI 300, ANSI 600 (Raised face or ring type joint), PN16, PN25, PN40, PN63, and PN100 (Raised face with ANSI face-to-face dimension).
8
15
16 18 9 11
19 20 21 10 17
13 14 6 12 4
2 1
7 3 5
Options
Equal %, linear, fast opening (on/off) Trim characteristics, soft seat, hard faced, low noise and anti-cavitation (single and multi-cage). Stem seal PTFE chevron, graphite packing and bellows. Balanced or unbalanced to ANSI Class IV, V or VI Plug shut-off. See ‘C’ series valve options Technical Information Sheet TI-F12-23-US.
Technical data
Unbalanced plug Plug design PTFE sealed balanced plug Graphite sealed balanced plug Trim design Cage trim with equal percentage, linear and fast opening flow characteristic options. Class IV Metal-to-metal seat ANSI/FCI 70-2 Leakage Class IV & V Hard face stellite ANSI/FCI 70-2 Class VI PTFE soft seat ANSI/FCI 70-2 CE valves Equal percentage Flow CF valves Fast opening characteristic CL valves Linear CM valves Modified equal percentage 50:1 Equal percentage Rangeability 30:1 Linear 5" and 6" (DN125 and 150) 2-1/2" (65 mm) Travel 8" (DN200) 3" (75 mm)
Materials
No. Part 1 Body 2 Bonnet 3 Valve plug 4 Valve cage 5 Valve seat 6 Valve stem 7 Valve plug sealing rings 8 Lock-nut 9 Mounting nut 10 Gland spring 11 Gland seal 12 Bonnet gasket 13 Bonnet studs 14 Bonnet nuts 15 Stuffing box studs 16 Stuffing box nuts 17 Stem scraper 18 Stuffing box bush 19 Stuffing box ring 20 Valve stem wiper 21 ‘O’ ring
Material Carbon steel ASTM A216 WCB Carbon steel ASTM A216 WCB Stainless steel AISI 431 hardened Stainless steel AISI 316 ENC Stainless steel AISI 431 Stainless steel AISI 316 PTFE and graphite or graphite Stainless steel AISI 316 Zinc plated carbon steel Stainless steel AISI 302 PTFE chevron or graphite Reinforced exfoliated graphite Carbon steel ASTM A 193 B7 Carbon steel ASTM A 194 2H Carbon steel ASTM A 193 B7 Carbon steel ASTM A 194 2H Glass filled PTFE Stainless steel AISI 316 Stainless steel AISI 316 Fluoelastomer Fluoelastomer
Limiting conditions
Body design conditions ANSI 300 and ANSI 600 Standard PTFE chevron stem seals 14°F to +482°F (-10°C to +250°C) Standard bonnet 14°F to +572°F (-10°C to +300°C) Graphite packing stem seals Design temperature Extended bonnet 14°F to +797°F (-10°C to +425°C) Graphite sealed balanced plug (Class IV) 797°F (425°C) PTFE sealed balanced plug (Class VI) 356°F (180°C) (ANSI 300) 1110 psi g (76.6 bar g) Designed for a maximum cold hydraulic test pressure of: (ANSI 600) 2220 psi g (153 bar g) Maximum differential pressure See relevant actuator TI Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
78
TI-F12-24-US
08.11
Operating range for body material and flange type only.
Cv (US) for single stage trims (Kvs shown in brackets). Size Equal % Cv (Kvs) FL
Pressure bar g 20
30
40
50
60
70
80
103 300
Steam saturation curve
A
800
90
600
200 100
400
0
200 0
C
0
H D
200
400
E
F
J
600 800 1000 1200 Pressure psi g
G
K
1400
The product must not be used in this region. A-C PN16 A-D PN25 A-E PN40 A-F PN63 A-G PN100 B-J ANSI 300
B-H ANSI 150
B-K ANSI 600
Dimensions (approximate) in inches and (mm)
Temperature ° C
Temperature ° F
1004
B
10
5" 293 (250) 0.85 (DN125) 6" 386 (330) 0.85 (DN150) 8" 560 (480) 0.85 (DN200) Three reduced Cv are available for equal percentage and linear trims, for further details see TI-F12-23-US ‘C’ series valve options. For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855
Sizing
Please consult Spirax Sarco, Inc.
Installation
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve nameplate. The actuator position will depend on the type fitted to the valve. Full instructions are supplied with the product.
‘C’ series valve selection guide 5" 6" 8" Valve size DN125 DN150 DN200 5", 6" and 8" Valve size ANSI 300 16-3/4" 18-5/8" 22-3/8" DN125, 150, 200 A PN25 - PN40 (425) (473) (568) Valve series C = Cage trim ANSI 600 18" 20" 24" E = Equal percentage PN63 - PN100 (457) (508) (610) F = Fast opening Valve 6-1/2" 7" 8-1/4" B characteristic L = Linear (165) (178) (210) M = Modified equal percentage 11-3/8" 13-6/16" 14-5/8" C Body material 4 = Carbon steel (290) (339) (370) Extended 16-11/16" 18-11/16" 19-14/16" 2 = Butt weld (5" to 8") Connections C1 bonnet (425) (474) (505) 3 = Flanged P = PTFE chevron Bellows sealed 27" 29" 30-1/4" Stem sealing H = Graphite bonnet (690) (739) (770) options B = Bellows T = Seating options G = W = C = Type of trim P = A = 1 = Number of 2 = stages 3 = Other = B = Trim balancing U = S = Bonnet type H = L = 0 = 1 = Reduced trim 2 = 3 =
C1
C
B
A
Weights (approximate) in lbs and (kg)
Globe Control Valves
Valve flow coefficients at 100% lift
Note: See limiting conditions for stem and plug limitations. 0
Control Valves
CE43 5" (DN125) to 8" (DN200) Carbon Steel Cage Design, Two Port Control Valves
5" C E 4 3 P
AISI 431 hardened PTFE soft seat Hard face AISI 316 Standard cage Noise reducing perforated cage Anti-cavitation cage One Two Three To be specified Balanced Unbalanced Standard Extended for high temperature Extended for low temperature No reduction 1 reduction 2 reductions 3 reductions
T C
1 B S
0
Cv
To be specified
Cv 293
Connection type
To be specified
ANSI 300
5" C E
4 3
P T
C
1
B S 0
Cv 293
ANSI 300
5" 6" 8" Valve size DN125 DN150 DN200 How to order Example: 1 off 5" CE43 PTC1BSO Cv 293 flanged to ANSI 300. Weights 264 396 660 (120) (180) (300)
Spare parts
See TI-F12-22-US
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2004
TI-F12-24-US
08.11
79
Control Valves Globe Control Valves
CE83 1" (DN25) to 4" (DN100) Alloy Steel Cage Design, Two Port Control Valves Description
The CE83 series is a range of alloy steel two port, cage trim, control valves conforming to ANSI B16.34, ASME VIII standards in sizes 1" to 4" (DN25 to DN100) available with ANSI and PN flange connections. When used in conjunction with a pneumatic linear actuator the ‘C’ series valve will provide characterised modulating or on/off control.
15
Compatible actuators and positioners: Pneumatic actuators PN1000 series, spring-to-close PN2000 series, spring-to-open PP5 (pneumatic) Positioners EP5 (electropneumatic) SP400/SP500 (smart electropneumatic) SP300 (smart electropneumatic) Refer to the relevant Technical Information Sheet for further details.
17
Sizes and pipe connections
1", 1-1/2", 2", 2-1/2", 3" and 4" (DN25, 40, 50, 65, 80 and 100) Flanged to ANSI 150, ANSI 300, ANSI 600 (Raised face or ring type joint), PN16, PN25, PN40, PN63, and PN100 (Raised face with ANSI face-to-face dimension). 1", 1-1/2", and 2" socket weld.
8 16 18 9 11
19 20 21 10
13 14 6 12 4
2 1
7 3 5
Options
Equal %, linear, fast opening (on/off) Trim characteristics, soft seat, hard faced, low noise and anti-cavitation (single and multi-cage). Stem seal PTFE chevron, graphite packing and bellows. Balanced or unbalanced to ANSI Class IV, V or VI Plug shut-off. See ‘C’ series valve options Technical Information Sheet TI-F12-23-US.
Technical data
Unbalanced plug Plug design PTFE sealed balanced plug Graphite sealed balanced plug Cage trim with equal percentage, linear and fast Trim design opening flow characteristic options. Class IV Metal-to-metal seat ANSI/FCI 70-2 Leakage Class IV & V Hard face stellite ANSI/FCI 70-2 Class VI PTFE soft seat ANSI/FCI 70-2 CE valves Equal percentage Flow CF valves Fast opening characteristic CL valves Linear CM valves Modified equal characteristic (special) Rangeability 50:1 Equal percentage 30:1 Linear 1" and 1-1/2" (DN25 and 40) 3/4" (20 mm) Travel 2" (DN50) 1-3/16" (30 mm) 2-1/2" and 3" (DN65 and 80) 1-1/2" (38 mm) 4" (DN100) 2" (50 mm)
Materials
No. Part 1 Body 2 Bonnet 3 Valve plug 4 Valve cage 5 Valve seat 6 Valve stem 7 Valve plug sealing rings 8 Lock-nut 9 Mounting nut 10 Gland spring 11 Gland seal 12 Bonnet gasket 13 Bonnet studs 14 Bonnet nuts 15 Stuffing box studs 16 Stuffing box nuts 17 Stem scraper 18 Stuffing box bush 19 Stuffing box ring 20 Valve stem wiper 21 ‘O’ ring
Material Alloy steel ASTM A217 WC6 Alloy steel ASTM A217 WC6 Stainless steel AISI 431 hardened Stainless steel AISI 316 ENC Stainless steel AISI 431 Stainless steel AISI 316 PTFE and graphite or graphite Stainless steel AISI 316 Zinc plated carbon steel Stainless steel AISI 302 PTFE chevron or graphite Reinforced exfoliated graphite Alloy steel ASTM A 193 B16 Alloy steel ASTM A194 GRD4 Alloy steel ASTM A 193 B16 Alloy steel ASTM A194 GRD4 Glass filled PTFE Stainless steel AISI 316 Stainless steel AISI 316 Fluoelastomer Fluoelastomer
Limiting conditions
Body design conditions ANSI 600 Standard PTFE chevron stem seals 14°F to +482°F Standard bonnet 14°F to +572°F Graphite packing stem seals Design temperature Extended bonnet 14°F to +1004°F Graphite sealed balanced plug (Class IV) 1004°F PTFE sealed balanced plug (Class VI) 356°F Designed for a maximum cold hydraulic test pressure of: (ANSI 600) 2250 psi g Maximum differential pressure See relevant actuator TI
(-10°C to +250°C) (-10°C to +300°C) (-10°C to +540°C) (540°C) (180°C) (155 bar g)
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
80
TI-F12-20-US
08.11
Operating range for body material and flange type only.
Cv (US) for single stage trims (Kvs shown in brackets). Size Equal % Cv (Kvs) FL
Temperature ° C
Temperature ° F
Pressure bar g 10 20 30 40 50 60 70 80 90 0
1" (DN125) 19 (16) 0.94 1-1/2" (DN125) 35 (30) 0.94 2" (DN150) 63 (54) 0.94 2-1/2" (DN125) 95 (81) 0.92 3" (DN200) 130 (111) 0.90 4" (DN200) 216 (185) 0.89 Three reduced Cv are available for equal percentage and linear trims, for further details see TI-F12-23-US ‘C’ series valve options.
Globe Control Valves
Valve flow coefficients at 100% lift
Note: See limiting conditions for stem and plug limitations.
1004 540 800 400 600 300 400 200 100 200 0 0 0 200 400 600 800 1000 1200 1400 Pressure psi g
Control Valves
CE83 1" (DN25) to 4" (DN100) Alloy Steel Cage Design, Two Port Control Valves
For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855
Sizing
Please consult Spirax Sarco, Inc. The product must not be used in this region. A-C PN16 A-D PN25 A-E PN40 A-F PN63 A-G PN100 B-J ANSI 300
B-H ANSI 150
B-K ANSI 600
Dimensions (approximate) in inches and (mm) 1" 1-1/2" 2" 2-1/4" 3" 4" Valve size DN25 DN40 DN50 DN65 DN80 DN100 ANSI 300 7-3/4" 9-1/4" 10-1/2" 11-1/2" 12-1/2" 14-1/2" PN25 - PN40 (197) (235) (267) (292) A (317) (368) ANSI 600 8-1/4" 9-7/8" 11-1/4" 12-1/4" 13-1/4" 15-1/2" PN63 - PN100 (210) (251) (268) (311) (337) (394) 2-1/2" 3" 3" 4-3/4" 4-1/8" 5" B (62) (80) (80) (95) (105) (128) 5-1/2" 7" 7-3/16" 8-1/4" 8-1/4" 9-3/4" C (141) (179) (183) (209) (209) (247) Extended 10" 11-1/2" 11-5/8" 13-1/2" 13-1/2" 15" C1 bonnet (255) (293) (296) (344) (344) (382) Bellows sealed 15" 16-1/2" 18-14/16" 20" 20" 25" bonnet (380) (419) (480) (506) (506) (634)
C1
C
B
A
Weights (approximate) in lbs and (kg)
Valve size Weights
1" 1-1/2" 2" 2-1/4" 3" 4" DN25 DN40 DN50 DN65 DN80 DN100 29 48 59 92 130 213 (13) (22) (27) (42) (59) (97)
Installation
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve nameplate. The actuator position will depend on the type fitted to the valve. Full instructions are supplied with the product.
‘C’ series valve selection guide 1", 1-1/2", 2", 2-1/2", 3" and 4" Valve size DN25, 40, 50, 65, 80 & 100 Valve series C = Cage trim
C
Valve characteristic
E = F = L = M =
E
Body material Connections Stem sealing options Seating options Type of trim Number of stages Other Trim balancing Bonnet type Reduced trim
8 = Alloy steel
8
3 = Flanged 4 = Socket weld (1", 1-1/2", 2") P = PTFE chevron H = Graphite B = Bellows T = AISI 431 hardened G = PTFE soft seat W = Hard face AISI 316 C = Standard cage P = Noise reducing perforated cage A = Anti-cavitation cage 1 = One 2 = Two 3 = Three = To be specified B = Balanced U = Unbalanced S = Standard H = Extended for high temperature L = Extended for low temperature 0 = No reduction 1 = 1 reduction 2 = 2 reductions 3 = 3 reductions
3
Equal percentage Fast opening Linear Modified equal percentage
P T C
1 U S
1
Cv
To be specified
Cv 35
Connection type
To be specified
ANSI 300
2" C E
T
8 3
P
C 1
U S
1
Cv 35
ANSI 300
How to order
Example: 1 off 2" CE83 PTC1US1 Cv 35 flanged to ANSI 300.
Spare parts
See TI-F12-22-US
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2004
2"
TI-F12-20-US
08.11
81
Control Valves Globe Control Valves
CE83 5" (DN125) to 8" (DN200) Alloy Steel Cage Design, Two Port Control Valves Description
The CE83 series is a range of alloy steel two port, cage trim, control valves conforming to ANSI B16.34, ASME VIII standards in sizes 5" to 8" (DN125 to DN200) available with ANSI and PN flange connections. When used in conjunction with a pneumatic linear actuator the ‘C’ series valve will provide characterised modulating or on/off control. Compatible actuators and positioners: Pneumatic actuators PN1000 series, spring-to-close PN2000 series, spring-to-open PP5 (pneumatic) Positioners EP5 (electropneumatic) SP400/SP500 (smart electropneumatic) SP300 (smart electropneumatic) Refer to the relevant Technical Information Sheet for further details.
8
15
16 18 9 11
19 20 21 10 17
13 14 6 12 4
2 1
Sizes and pipe connections
5", 6" and 8" (DN125, 1500 and 200) Flanged to ANSI 150, ANSI 300, ANSI 600 (Raised face or ring type joint), PN16, PN25, PN40, PN63, and PN100 (Raised face with ANSI face-to-face dimension).
7 3 5
Options
Equal %, linear, fast opening (on/off) Trim characteristics, soft seat, hard faced, low noise and anti-cavitation (single and multi-cage). Stem seal PTFE chevron, graphite packing and bellows. Balanced or unbalanced to ANSI Class IV, V or VI Plug shut-off. See ‘C’ series valve options Technical Information Sheet TI-F12-23-US.
Technical data
Unbalanced plug Plug design PTFE sealed balanced plug Graphite sealed balanced plug Trim design Cage trim with equal percentage, linear and fast opening flow characteristic options. Class IV Metal-to-metal seat ANSI/FCI 70-2 Leakage Class IV & V Hard face stellite ANSI/FCI 70-2 Class VI PTFE soft seat ANSI/FCI 70-2 CE valves Equal percentage Flow CF valves Fast opening characteristic CL valves Linear CM valves Modified equal percentage 50:1 Equal percentage Rangeability 30:1 Linear 5" and 6" (DN125 and 150) 2-1/2" (65 mm) Travel 8" (DN200) 3" (75 mm)
Materials
No. Part 1 Body 2 Bonnet 3 Valve plug 4 Valve cage 5 Valve seat 6 Valve stem 7 Valve plug sealing rings 8 Lock-nut 9 Mounting nut 10 Gland spring 11 Gland seal 12 Bonnet gasket 13 Bonnet studs 14 Bonnet nuts 15 Stuffing box studs 16 Stuffing box nuts 17 Stem scraper 18 Stuffing box bush 19 Stuffing box ring 20 Valve stem wiper 21 ‘O’ ring
Material Alloy steel ASTM A217 WC6 Alloy steel ASTM A217 WC6 Stainless steel AISI 431 hardened Stainless steel AISI 316 ENC Stainless steel AISI 431 Stainless steel AISI 316 PTFE and graphite or graphite Stainless steel AISI 316 Zinc plated carbon steel Stainless steel AISI 302 PTFE chevron or graphite Reinforced exfoliated graphite Alloy steel ASTM A 193 B16 Alloy steel ASTM A 194 GRD4 Alloy steel ASTM A 193 B16 Alloy steel ASTM A 194 GRD4 Glass filled PTFE Stainless steel AISI 316 Stainless steel AISI 316 Fluoelastomer Fluoelastomer
Limiting conditions
Body design conditions ANSI 300 and ANSI 600 Standard PTFE chevron stem seals 14°F to +482°F (-10°C to +250°C) Standard bonnet 14°F to +572°F (-10°C to +300°C) Graphite packing stem seals Design temperature Extended bonnet 14°F to +1004°F (-10°C to +540°C) Graphite sealed balanced plug (Class IV) 1004°F (540°C) PTFE sealed balanced plug (Class VI) 356°F (180°C) (ANSI 300) 1125 psi g (77.6 bar g) Designed for a maximum cold hydraulic test pressure of: (ANSI 600) 2250 psi g (155 bar g) Maximum differential pressure See relevant actuator TI Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
82
TI-F12-25-US
6.07
Operating range for body material and flange type only.
B
10
20
70
80
90
Steam saturation curve
0
200
400
600 800 1000 1200 Pressure psi g
103 540 400 300 200 100 0 1400
The product must not be used in this region. A-C PN16 A-D PN25 A-E PN40 A-F PN63 A-G PN100 B-H ANSI 150
B-J ANSI 300
B-K ANSI 600
Dimensions (approximate) in inches and (mm)
Temperature ° C
Temperature ° F
0 1004 800 600 400 200 0
Cv (US) for single stage trims (Kvs shown in brackets). Size Equal % Cv (Kvs) FL 5" 293 (250) 0.85 (DN125) 6" 386 (330) 0.85 (DN150) 8" 560 (480) 0.85 (DN200) Three reduced Cv are available for equal percentage and linear trims, for further details see TI-F12-23-US ‘C’ series valve options. For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855
Sizing
Please consult Spirax Sarco, Inc.
Installation
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve nameplate. The actuator position will depend on the type fitted to the valve. Full instructions are supplied with the product.
‘C’ series valve selection guide 5" 6" 8" Valve size DN125 DN150 DN200 5", 6" and 8" Valve size ANSI 300 16-3/4" 18-5/8" 22-3/8" DN125, 150, 200 A PN25 - PN40 (425) (473) (568) Valve series C = Cage trim ANSI 600 18" 20" 24" E = Equal percentage PN63 - PN100 (457) (508) (610) F = Fast opening Valve 6-1/2" 7" 8-1/4" B characteristic L = Linear (165) (178) (210) M = Modified equal percentage 11-3/8" 13-6/16" 14-5/8" C Body material 8 = Alloy steel (290) (339) (370) Extended 16-11/16" 18-11/16" 19-14/16" 2 = Butt weld (5" to 8") Connections 3 = Flanged C1 bonnet (425) (474) (505) P = PTFE chevron Bellows sealed 27" 29" 30-1/4" Stem sealing H = Graphite bonnet (690) (739) (770) options B = Bellows Seating options Type of trim Number of stages Other Trim balancing Bonnet type Reduced trim
C1
C
B
A
Weights (approximate) in lbs and (kg)
Globe Control Valves
Valve flow coefficients at 100% lift
Note: See limiting conditions for stem and plug limitations. Pressure bar g 30 40 50 60
Control Valves
CE83 5" (DN125) to 8" (DN200) Alloy Steel Cage Design, Two Port Control Valves
5" C E 8 3 P
T = AISI 431 hardened G = PTFE soft seat W = Hard face AISI 316 C = Standard cage P = Noise reducing perforated cage A = Anti-cavitation cage 1 = One 2 = Two 3 = Three = To be specified B = Balanced U = Unbalanced S = Standard H = Extended for high temperature L = Extended for low temperature 0 = No reduction 1 = 1 reduction 2 = 2 reductions 3 = 3 reductions
T C
1 B S
0
Cv
To be specified
Cv 293
Connection type
To be specified
ANSI 300
5" C E
T
8 3
P
C 1 B
S
0
Cv 293
ANSI 300
5" 6" 8" Valve size How to order DN125 DN150 DN200 Example: 1 off 5" CE83 PTC1BSO Cv 293 flanged to ANSI 300. 264 396 660 Weights (120) (180) (300) Spare parts See TI-F12-22-US
TI-F12-25-US
6.07
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2004
83
Control Valves Globe Control Valves
CE63 1" (DN25) to 4" (DN100) Stainless Steel Cage Design, Two Port Control Valves Description
The CE63 series is a range of stainless steel two port, cage trim, control valves conforming to ANSI B16.34, ASME VIII standards in sizes 1" to 4" (DN25 to DN100) available with ANSI and PN flange connections. When used in conjunction with a pneumatic linear actuator the ‘C’ series valve will provide characterised modulating or on/off control. Compatible actuators and positioners: Pneumatic actuators PN1000 series, spring-to-close PN2000 series, spring-to-open PP5 (pneumatic) Positioners EP5 (electropneumatic) SP400/SP500 (smart electropneumatic) Refer to the relevant Technical Information Sheet for further details.
Sizes and pipe connections
1", 1-1/2", 2", 2-1/2", 3" and 4" (DN25, 40, 50, 65, 80 and 100) Flanged to ANSI 150, ANSI 300, ANSI 600 (Raised face or ring type joint), PN16, PN25, PN40, PN63, and PN100 (Raised face with ANSI face-to-face dimension). 1", 1-1/2", and 2" socket weld.
8
15
16 18 9 11
19 20 21 10 17
13 14 6 12 4
2 1
7 3 5
Options
Equal %, linear, fast opening (on/off) Trim characteristics, soft seat, hard faced, low noise and anti-cavitation (single and multi-cage). Stem seal PTFE chevron, graphite packing and bellows. Balanced or unbalanced to ANSI Class IV, V or VI Plug shut-off. See ‘C’ series valve options Technical Information Sheet TI-F12-23-US.
Technical data
Unbalanced plug Plug design PTFE sealed balanced plug Graphite sealed balanced plug Trim design Cage trim with equal percentage, linear and fast opening flow characteristic options. Class IV Metal-to-metal seat ANSI/FCI 70-2 Leakage Class IV & V Hard face stellite ANSI/FCI 70-2 Class VI PTFE soft seat ANSI/FCI 70-2 CE valves Equal percentage Flow CF valves Fast opening characteristic CL valves Linear CM valves Modified equal precentage Rangeability 50:1 Equal percentage 30:1 Linear 1" and 1-1/2" (DN25 and 40) 3/4" (20 mm) Travel 2" (DN50) 1-3/16" (30 mm) 2-1/2" and 3" (DN65 and 80) 1-1/2" (38 mm) 4" (DN100) 2" (50 mm)
Materials
No. Part 1 Body 2 Bonnet 3 Valve plug 4 Valve cage 5 Valve seat 6 Valve stem 7 Valve plug sealing rings 8 Lock-nut 9 Mounting nut 10 Gland spring 11 Gland seal 12 Bonnet gasket 13 Bonnet studs 14 Bonnet nuts 15 Stuffing box studs 16 Stuffing box nuts 17 Stem scraper 18 Stuffing box bush 19 Stuffing box ring 20 Valve stem wiper 21 ‘O’ ring
Material Stainless steel ASTM A351 CF8M Stainless steel ASTM A351 CF8M Stainless steel AISI 431 hardened Stainless steel AISI 316 ENC Stainless steel AISI 431 Stainless steel AISI 316 PTFE and graphite or graphite Stainless steel AISI 316 Zinc plated carbon steel Stainless steel AISI 302 PTFE chevron or graphite Reinforced exfoliated graphite Stainless steel ASTM A193 Gr. B8M Stainless steel ASTM A194 Gr. 8M Stainless steel ASTM A193 Gr. B8 Stainless steel ASTM A194 Gr. 8M Glass filled PTFE Stainless steel AISI 316 Stainless steel AISI 316 Fluoelastomer Fluoelastomer
Limiting conditions
Body design conditions ANSI 300 and ANSI 600 Standard PTFE chevron stem seals -20°F to +482°F (-29°C to +250°C) Standard bonnet -20°F to +572°F (-29°C to +300°C) Graphite packing stem seals Design temperature Extended bonnet -20°F to +1004°F (-29°C to +540°C) Graphite sealed balanced plug (Class IV) 1004°F (540°C) PTFE sealed balanced plug (Class VI) 356°F (180°C) (ANSI 300) 1080 psi g (74.5 bar g) Designed for a maximum cold hydraulic test pressure of: (ANSI 600) 2160 psi g (149 bar g) Maximum differential pressure See relevant actuator TI Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
84
TI-F12-34-US
08.11
Operating range for body material and flange type only.
0 B 10
20
A A C
0
H
200
80
90
103 540 400 Steam 300 saturation curve 200 K 100 G D E F J 0 400 600 800 1000 1200 1400 Pressure psi g
Temperature ° C
Temperature ° F
1004 800 600 400 200 0
Cv (US) for single stage trims (Kvs shown in brackets). Size Equal % Cv (Kvs) FL
The product must not be used in this region. A-C PN16 A-D PN25 A-E PN40 A-F PN63 A-G PN100 B-H ANSI 150
B-J ANSI 300
B-K ANSI 600
Dimensions (approximate) in inches and (mm) Valve size ANSI 300 A PN25 - PN40 ANSI 600 PN63 - PN100 B C Extended C1 bonnet Bellows sealed bonnet
1" 1-1/2" 2" 2-1/4" 3" 4" DN25 DN40 DN50 DN65 DN80 DN100 7-3/4" 9-1/4" 10-1/2" 11-1/2" 12-1/2" 14-1/2" (197) (235) (267) (292) (317) (368) 8-1/4" 9-7/8" 11-1/4" 12-1/4" 13-1/4" 15-1/2" (210) (251) (268) (311) (337) (394) 2-1/2" 3" 3" 4-3/4" 4-1/8" 5" (62) (80) (80) (95) (105) (128) 5-1/2" 7" 7-3/16" 8-1/4" 8-1/4" 9-3/4" (141) (179) (183) (209) (209) (247) 10" 11-1/2" 11-5/8" 13-1/2" 13-1/2" 15" (255) (293) (296) (344) (344) (382) 15" 16-1/2" 18-14/16" 20" 20" 25" (380) (419) (480) (506) (506) (634)
C1
C
B
A
Weights (approximate) in lbs and (kg)
Valve size Weights
1" 1-1/2" 2" 2-1/4" 3" 4" DN25 DN40 DN50 DN65 DN80 DN100 29 48 59 92 130 213 (13) (22) (27) (42) (59) (97)
1" (DN125) 19 (16) 0.94 1-1/2" (DN125) 35 (30) 0.94 2" (DN150) 63 (54) 0.94 2-1/2" (DN125) 95 (81) 0.92 3" (DN200) 130 (111) 0.90 4" (DN200) 216 (185) 0.89 Three reduced Cv are available for equal percentage and linear trims, for further details see TI-F12-23-US ‘C’ series valve options. For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855
Sizing
Please consult Spirax Sarco, Inc.
Installation
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve nameplate. The actuator position will depend on the type fitted to the valve. Full instructions are supplied with the product.
‘C’ series valve selection guide 1", 1-1/2", 2", 2-1/2", 3" and 4" Valve size DN25, 40, 50, 65, 80 & 100
2"
Valve series C = Cage trim
C
Valve characteristic
E = F = L = M =
E
Body material Connections Stem sealing options Seating options Type of trim Number of stages Other Trim balancing Bonnet type Reduced trim
6 = Stainless steel
Equal percentage Fast opening Linear Modified equal percentage
6
2 = Butt weld (2" to 4") 3 = Flanged 4 = Socket weld (1", 1-1/2", 2") P = PTFE chevron H = Graphite B = Bellows T = AISI 431 hardened G = PTFE soft seat W = Hard face AISI 316 C = Standard cage P = Noise reducing perforated cage A = Anti-cavitation cage 1 = One 2 = Two 3 = Three = To be specified B = Balanced U = Unbalanced S = Standard H = Extended for high temperature L = Extended for low temperature 0 = No reduction 1 = 1 reduction 2 = 2 reductions 3 = 3 reductiion
3 P T C
1 U S
1
Cv
To be specified
Cv 35
Connection type
To be specified
ANSI 300
2" C E
T
6 3
P
C 1 U
S
1
Cv 35
ANSI 300
How to order
Example: 1 off 2" CE63 PTC1US1 Cv 35 flanged to ANSI 300.
Spare parts
See TI-F12-22-US
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2004
Globe Control Valves
Valve flow coefficients at 100% lift
Note: See limiting conditions for stem and plug limitations. Pressure bar g 30 40 50 60 70
Control Valves
CE63 1" (DN25) to 4" (DN100) Stainless Steel Cage Design, Two Port Control Valves
TI-F12-34-US
08.11
85
Control Valves Globe Control Valves
CE63 5" (DN125) to 8" (DN200) Stainless Steel Cage Design, Two Port Control Valves Description
The CE63 series is a range of alloy steel two port, cage trim, control valves conforming to ANSI B16.34, ASME VIII standards in sizes 5" to 8" (DN125 to DN200) available with ANSI and PN flange connections. When used in conjunction with a pneumatic linear actuator the ‘C’ series valve will provide characterised modulating or on/off control. Compatible actuators and positioners: Pneumatic actuators PN1000 series, spring-to-close PN2000 series, spring-to-open PP5 (pneumatic) Positioners EP5 (electropneumatic) SP400/SP500 (smart electropneumatic) SP300 (smart electropneumatic) Refer to the relevant Technical Information Sheet for further details.
Sizes and pipe connections
5", 6" and 8" (DN125, 150 and 200) Flanged to ANSI 150, ANSI 300, ANSI 600 (Raised face or ring type joint), PN16, PN25, PN40, PN63, and PN100 (Raised face with ANSI face-to-face dimension).
8
15
16 18 9 11
19 20 21 10 17
13 14 6 12 4
2 1
7 3 5
Options
Equal %, linear, fast opening (on/off) Trim characteristics, soft seat, hard faced, low noise and anti-cavitation (single and multi-cage). Stem seal PTFE chevron, graphite packing and bellows. Balanced or unbalanced to ANSI Class IV, V or VI Plug shut-off. See ‘C’ series valve options Technical Information Sheet TI-F12-23-US.
Technical data
Unbalanced plug Plug design PTFE sealed balanced plug Graphite sealed balanced plug Trim design Cage trim with equal percentage, linear and fast opening flow characteristic options. Class IV Metal-to-metal seat ANSI/FCI 70-2 Leakage Class IV & V Hard face stellite ANSI/FCI 70-2 Class VI PTFE soft seat ANSI/FCI 70-2 CE valves Equal percentage Flow CF valves Fast opening characteristic CL valves Linear CM valves Modified equal precentage Rangeability 50:1 Equal percentage 30:1 Linear 5" and 6" (DN125 and 150) 2-1/2" (65 mm) Travel 8" (DN200) 3" (75 mm)
Materials
No. Part 1 Body 2 Bonnet 3 Valve plug 4 Valve cage 5 Valve seat 6 Valve stem 7 Valve plug sealing rings 8 Lock-nut 9 Mounting nut 10 Gland spring 11 Gland seal 12 Bonnet gasket 13 Bonnet studs 14 Bonnet nuts 15 Stuffing box studs 16 Stuffing box nuts 17 Stem scraper 18 Stuffing box bush 19 Stuffing box ring 20 Valve stem wiper 21 ‘O’ ring
Material Stainless steel ASTM A351 CF8M Stainless steel ASTM A351 CF8M Stainless steel AISI 431 hardened Stainless steel AISI 316 ENC Stainless steel AISI 431 Stainless steel AISI 316 PTFE and graphite or graphite Stainless steel AISI 316 Zinc plated carbon steel Stainless steel AISI 302 PTFE chevron or graphite Reinforced exfoliated graphite Stainless steel ASTM A 193 B8M Stainless steel ASTM A 194 8M Stainless steel ASTM A 193 B8M Stainless steel ASTM A 194 8M Glass filled PTFE Stainless steel AISI 316 Stainless steel AISI 316 Fluoelastomer Fluoelastomer
Limiting conditions
Body design conditions ANSI 300 and ANSI 600 Standard PTFE chevron stem seals -20°F to +482°F (-29°C to +250°C) Standard bonnet -20°F to +572°F (-29°C to +300°C) Graphite packing stem seals Design temperature Extended bonnet -20°F to +1004°F (-29°C to +540°C) Graphite sealed balanced plug (Class IV) 1004°F (540°C) PTFE sealed balanced plug (Class VI) 356°F (180°C) (ANSI 300) 1080 psi g (74.5 bar g) Designed for a maximum cold hydraulic test pressure of: (ANSI 600) 2160 psi g (149 bar g) Maximum differential pressure See relevant actuator TI Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
86
TI-F12-33-US
08.11
Operating range for body material and flange type only.
Temperature ° F
1004 A 800 600 A 400 200 C H 0 0 200
Steam saturation curve
D E
400
J
F
G
K
300 200 100
0 600 800 1000 1200 1400 Pressure psi g
The product must not be used in this region. A-C PN16 A-D PN25 A-E PN40 A-F PN63 A-G PN100 B-H ANSI 150
B-J ANSI 300
B-K ANSI 600
Dimensions (approximate) in inches and (mm)
Temperature ° C
Pressure bar g 20 30 40 50 60 70 80 90 103
Cv (US) for single stage trims (Kvs shown in brackets). Size Equal % Cv (Kvs) FL 5" (DN125) 293 (250) 0.85 6" (DN150) 386 (330) 0.85 8" (DN200) 560 (480) 0.85 Three reduced Cv are available for equal percentage and linear trims, for further details see TI-F12-23-US ‘C’ series valve options. For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855
Sizing
Please consult Spirax Sarco, Inc.
Installation
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve nameplate. The actuator position will depend on the type fitted to the valve. Full instructions are supplied with the product.
‘C’ series valve selection guide 5" 6" 8" Valve size DN125 DN150 DN200 Valve size 5", 6" and 8" ANSI 300 16-3/4" 18-5/8" 22-3/8" DN125, 150, 200 A PN25 - PN40 (425) (473) (568) Valve series C = Cage trim ANSI 600 18" 20" 24" E = Equal percentage PN63 - PN100 (457) (508) (610) F = Fast opening Valve 6-1/2" 7" 8-1/4" B characteristic L = Linear (165) (178) (210) M = Modified equal percentage 11-3/8" 13-6/16" 14-5/8" C Body material 6 = Stainless steel (290) (339) (370) 2 = Butt weld (5" to 8") Extended 16-11/16" 18-11/16" 19-14/16" Connections 3 = Flanged C1 bonnet (425) (474) (505) P = PTFE chevron Bellows sealed 27" 29" 30-1/4" Stem sealing H = Graphite bonnet (690) (739) (770) options B = Bellows Seating options Type of trim Number of stages Other Trim balancing Bonnet type Reduced trim
C1
C
B
A
Weights (approximate) in lbs and (kg)
Globe Control Valves
Valve flow coefficients at 100% lift
Note: See limiting conditions for stem and plug limitations.
0 10 B
Control Valves
CE63 5" (DN125) to 8" (DN200) Stainless Steel Cage Design, Two Port Control Valves
T = AISI 431 hardened G = PTFE soft seat W = Hard face AISI 316 C = Standard cage P = Noise reducing perforated cage A = Anti-cavitation cage 1 = One 2 = Two 3 = Three = To be specified B = Balanced U = Unbalanced S = Standard H = Extended for high temperature L = Extended for low temperature 0 = No reduction 1 = 1 reduction 2 = 2 reductions 3 = 3 reductions
5" C E 6 3 P T C
1 B S
0
Cv
To be specified
Cv 293
Connection type
To be specified
ANSI 300
5" C E
6 3
P
T
C
1
B
S 0
Cv 293
ANSI 300
5" 6" 8" Valve size DN125 DN150 DN200 How to order Example: 1 off 5" CE63 PTCBSO Cv 293 flanged to ANSI 300. Weights 264 396 660 (120) (180) (300) Spare parts See TI-F12-22-US Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2004
TI-F12-33-US
08.11
87
Control Valves Globe Control Valves Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
88
Control Valves Globe Control Valves
‘C’ Series Valve Spares Spare parts
The spare parts available for the CE43, CE63 and CE83 valves, 1" to 8" (DN25 to DN200), are detailed below. No other parts are supplied as spares. Available spares Actuator clamping nut A Gland seal kit PTFE seal set B Graphite packing set C Valve plug D Valve stem E Graphite gasket F1 Bonnet Spacer F2 Valve gasket kit Spiral wound gasket F3 Seat F4 Adaptor gasket F5 Piston seal kit Graphite G PTFE H Valve seat I Valve cage J Reduction kit (seat, cage and reduction adaptor) K Note: A ‘valve gasket kit’ should be ordered with the above items.
‘C’ Series valve A
B or C
F1 F2 F3
E
D J
G or H
F4
I
How to order example
F5 K
Note: When placing an order for spares please indicate clearly the model number, serial number and date code (found on the label of the valve body) to ensure that the order is processed quickly, efficiently and correctly.
How to order spares
Always order spares by using the description given in the column headed ‘Available spares’. Also state the information shown in the ‘C’ series valve selection guide, the serial number, and date code of the valve.
‘C’ series valve selection guide Valve size 1", 1-1/2", 2", 2-1/2", 3", 4", 5", 6", and 8" DN25, 40, 50, 65, 80, 100, 125, 150 and 200
2"
Valve series C = Cage trim
C
Valve characteristic
L = Linear E = Equal percentage F = Fast opening M = Modified equal percentage
E
Body material Connections
4 = Carbon steel 6 = Stainless steel 8 = Alloy steel
4
2 = Butt weld (2" to 8") 3 = Flanged 4 = Socket weld (1", 1-1/2" and 2")
3
P = PTFE chevron Stem sealing H = Graphite options B = Bellows T = AISI 431 hardened Seating options G = PTFE soft seat W = Hard stellite AISI 316
P
T
C = Standard cage Type of trim P = Noise reducing perforated cage A= Anti-cavitation cage
C
1 = One Number of 2 = Two stages 3 = Three Other = To be specified
1
Trim balancing B = Balanced U = Unbalanced
U
1 - Valve seat and valve gasket kit for a 2" CE43PTC1US1 Cv35 valve, flanged to ANSI 300, serial number FR00001. Date coded M00.
S = Standard Bonnet type H = Extended for high temperature L = Extended for low temperature
S
Reduced trim
1
How to fit spares
Cv To be specified
Cv 35
Connection type To be specified
ANSI 300
Full instructions are given in the Installation and Maintenance Instructions supplied with the spare.
2" C E
4 3
0 1 2 3
= = = =
P
No reduction 1 reduction 2 reductions 3 reductions
T C
1
U S 1
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
Cv 35
ANSI 300
TI-F12-22-US
6.07
89
Control Valves Globe Control Valves
‘C’ Series Valve Options Description
Fast opening
Typical valve flow characteristics
Flow %
The Spirax Sarco ‘C’ series valve range has a number of available options. The options relate to valve stem sealing, trim materials, valve flow characteristics and Cv capacity values. They are described in (and may be selected from) this TI.
Valve characteristics
See typical flow characteristic curves chart opposite The standard characteristic for the ‘C’ series valve is equal percentage (E), however the following options are available: Equal percentage E Linear L Fast opening F Modified equal percentage M Note: Modified special characteristic trims are designed upon request.
Valve stem sealing PTFE chevron (P) Design temperature Material
14°F to 482°F (-10°C to +250°C) PTFE chevron
Graphite (H) Design temperature 14°F to 572°F (-10°C to +300°C) standard bonnet 14°F to 1004°F (-10°C to +540°C) extended bonnet Bellows (B) Design temperature Material Pressure rating
14°F to 752°F (-10°C to +400°C) Carbon steel housing ASTM 216 WCB ANSI 150
Plug and seat treatment Hardened (T) Design temperature Material Leakage
14°F to 797°F (-10°C to +425°C) Stainless steel AISI 431 ANSI Class IV
PTFE soft seat (G) Design temperature Material Leakage
14°F to 356°F (-10°C to +180°C) PTFE ANSI Class VI
Hard face (W) Design temperature Material Leakage
14°F to 1004°F (-10°C to +540°C) Hard faced stellite AISI 316 ANSI Class IV or V
Single and multiple stage cage
Noise reducing perforated cage (P) Design temperature 14°F to 1004°F (-10°C to +540°C) Material Stainless steel AISI 316 ENC Anti-cavitation cage (A) Design temperature Material Stainless steel
14°F to 662°F (-10°C to +350°C) AISI 316 ENC
Linear
Equal percentage
‘C’ series valve selection guide
Valve opening %
1", 1-1/2", 2", 2-1/2", 3", 4", 5", 6" & 8 Valve size DN25, 40, 50, 65, 80, 100, 125, 150 & 200
2"
Valve series Valve characteristic Body material Connections
C
C = L = E = F = M = 4 = 6 = 8 = 2 = 3 = 4 =
Cage trim Linear Equal percentage Fast opening Modified equal percentage Carbon steel Stainless Steel Alloy Steel Butt weld (2" to 8") Flanged Socket weld (1", 1-1/2" and 2")
P = PTHE chevron Stem sealing H = Graphite options B = Bellows
= = = =
4 3
P
T = AISI 431 hardened Seating options G = PTFE soft seat W = Hard face AISI 316 C = Standard cage Type of trim P = Noise reducing perforated cage A = Anti-cavitation cage 1 Number of 2 stages 3 Other
E
One Two Three To be specified
T
C
1
B = Balanced Trim balancing U = Unbalanced
U
S = Standard Bonnet type H = Extended for high temperature L = Extended for low temperature
S
Reduced trim
1
0 1 2 3
= = = =
No reduction 1 reduction 2 reductions 3 reductions
Cv To be specified
Cv 35
Connection type To be specified
ANSI 300
2" C E
4 3
P
T C
1 U
S
1
Cv 35
ANSI 300
How to order
Example: 1 of 2" CE43 PTC1US1 Cv35 flanged to ANSI 300. Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
90
TI-F12-23-US
6.07
Control Valves
‘C’ Series Valve Options Valve capacities Flow coefficient Cv (US) depending on the various trim options - Kvs values are shown in brackets.
Type of cage trim
Flow characteristic
One stage standard
Fast opening linear and Equal %
Travel Full area
One stage Modified low noise Equal %
Equal %
Linear Two stage low noise Modified (Flow under) Equal %
1-1/2" DN40
2" DN50
2-1/2" DN65
3/4" (20mm)
1-3/16" (30mm)
19 (16) 35 (30)
63 (54)
Linear
Three stage Modified low noise (Flow under) Equal %
Equal %
6" DN150
8" DN200 3" (75mm)
2-1/2" (65mm)
95 (81) 130 (111) 216 (185) 293 (250) 386 (330) 560 (480) 95
Reduction 2
35 (30)
63 (54)
95 (81) 130 (111) 216 (185) 293 (250)
Reduction 3
19 (16)
35
63 (54)
19 (16)
(81) 130 (111) 216 (185) 293 (250) 386 (330) (30)
95
(81) 130 (111) 216 (185)
15 (13) 35 (30) 60 (51) 100 (86) 140 (120) 250 (214) 320 (274) 425 (364) 650 (556)
Reduction 1 15 (13) 35 (30)
60 (51) 100 (86) 140 (120) 250 (214) 320 (274) 425 (364)
Reduction 2
35 (30)
60 (51)
Reduction 3
15 (13)
35
Maximum
85 (73) 120 (103)
15 (13) 30 (26)
15 (13) 55 (47)
Reduction 1
15 (13) 30 (26)
Reduction 2
55 (47)
(30)
100
(86) 140 (120) 250 (214) 320 (274)
60
(51) 100 (86) 140 (120) 250 (214)
200 (171)
250 (214) 360 (308) 530 (453)
85
(73) 120 (103) 200 (171) 250 (214) 360 (308)
15 (13)
30 (26)
55
(47)
85
(73) 120 (103) 200 (171) 250 (214)
Reduction 3
15 (13)
30 (26)
55
(47)
Maximum
75 (64)
95
(81) 150 (128) 210 (178) 280 (240) 425 (364)
15 (13) 25 (21) 45 (39)
85 (73) 120 (103) 200 (171)
Reduction 1 15 (13)
25 (21)
45 (39)
75
(64)
95
(81)
Reduction 2
15 (13)
25 (21)
45 (39)
75
(64)
Reduction 3
15 (13)
25
(21)
45 (39)
Maximum 17 (14.5) 28 (24)
46 (39)
70
(60) 125 (107) 170 (145) 250 (214) 440 (376)
Reduction 1
17 (14.5) 28 (24)
Reduction 2
(39)
70
(60) 125 (107) 170 (145)
(24)
46
(39)
115
(98)
65
Reduction 1
15 (13)
Reduction 1
13 (11)
(81) 150 (128)
28
26 (22)
22 (19)
95
70
Maximum 15 (13)
Maximum 13 (11)
(81) 150 (128) 210 (178) (64)
46
17 (14.5)
95 75
46 (39)
Reduction 3
Reduction 2
150 (128) 210 (178) 280 (240)
17 (14.5) 28 (24) 43 (37)
(56)
(60) 125 (107) 170 (145) 250 (214)
26 (22)
43 (37)
65
(56) 115
26 (22)
43
(37)
15
(13)
26
(22)
40 (34)
60
(52)
110
(94)
70
(60) 125 (107)
155 (133) 230 (197) 400 (342)
15 (13)
(98) 155 (133) 230 (197)
65 (56) 115 (98) 155 (133) 43
(37) 65
(56) 115
(98)
145 (125) 210 (180) 370 (317)
22 (19)
40
(34)
60
13 (11)
22
(19)
40
(34)
60
(52) 110 (94) 145 (125)
Reduction 3
13
(11)
22
(19)
40
(34) 60
Maximum 13 (11) 20 (17)
50
(43)
85
(73) 105 (90) 155 (133) 280 (240)
Reduction 2
Reduction 1
13 (11)
Reduction 2
35 (30)
(52) 110 (94) 145 (125) 210 (180) (94)
20 (17)
35
(30)
50
(43)
85
(73) 105
(90) 155 (133)
20
(17)
35
(30)
50
(43)
85
(73) 105 (90)
(17)
35
(30)
50
(43)
Reduction 3
13 (11)
20
Maximum 10 (8.5) 15 (13)
45
(39)
75 (64)
Reduction 1
(52) 110
13 (11) 30 (26)
85
(73)
95 (81) 145 (124) 250 (214)
10 (8.5)
15 (13)
30
(26)
45
(39)
75 (64) 95 (81) 145 (124)
Reduction 2
10 (8.5)
15 (13)
30
(26)
45
(39) 75 (64)
95
(81)
Reduction 3
10 (8.5)
15
(13)
30
(26) 45
75
(64)
(39)
Maximum 7 (6) 10 (8.5)
25 (21.5)
30 (26)
55 (47)
75 (64) 115 (99) 200 (171)
Reduction 1
10 (8.5)
25 (21.5)
30 (26)
55
10 (8.5)
25 (21.5)
30 (26) 55
(47)
75
10 (8.5)
25 (21.5) 30
(26)
55 (47)
7 (6)
7
(6)
Reduction 3
Three stage anti-cavitation Linear (Flow over)
5" DN125
63 (54)
Reduction 2
One stage anti-cavitation Linear (Flow over)
4" DN100 2" (50mm)
1-1/2" (38mm)
Reduction 3
Equal %
3" DN80
Reduction 1 19 (16) 35 (30)
Maximum
Linear
1" DN25
Maximum
Globe Control Valves
Cv (Kvs) by valve size and trim reduction Valve side
15 (13) 30 (26)
55 (47)
Reduction 1 15 (13) 30 (26) Reduction 2
15 (13)
7
(6)
85 (73) 120 (103) 55 (47)
85
(47)
75
(64) 115 (99) (64)
200 (171)
250 (214) 360 (308) 530 (453)
(73) 120 (103)
200 (171) 250 (214) 360 (308)
30 (26)
55
(47)
85
(73) 120 (103) 200 (171) 250 (214)
Reduction 3
15 (13)
30
(26)
55
(47)
Maximum 15 (13)
26 (22)
43 (37)
65
(56)
115
(98)
Reduction 1
15 (13)
Reduction 2
85
(73) 120 (103) 200 (171)
155 (133) 230 (197) 400 (342)
26 (22)
43
(37)
65
15 (13)
26
(22)
43 (37)
65 (56) 115 (98) 155 (133)
15
(13)
26
43
Reduction 3
(56) 115 (22)
(98) 155 (133) 230 (197) (37) 65
(56) 115 (98)
For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855 Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-F12-23-US
6.07
91
Control Valves Linear Actuators
TN2000 Series Pneumatic Piston Actuators for 6" and 8" SPIRA-TROL Series Control Valves Description
The TN2000 series pneumatic piston actuators are designed for use with 6" and 8" SPIRA-TROL control valves. There are three versions available: Single-acting (with spring), Double-acting (with spring) and Double-acting (no spring) for matching the requirements of valves at various differential pressures and in a variety of applications.
Technical data Temperature range 5°F to 230°F (-15°C to +110°C) Maximum operating inlet pressure 150 psig (10 bar g) Air supply connection " screwed NPT Actuator travel 2¾" (70 mm)
Available types SE = Single-acting, spring-extend SR = Single-acting, spring-retract DE = Double-acting, spring assisted (extend) DR = Double-acting, spring assisted (retract) DA = Double-acting, no spring
Optional extra Manual handwheel
G
J
H
F
TN2277SE
Dimensions / weights
TN2277SRH
(approximate) inches and pounds
Actuator range F G H J TN2277SE and variants 34 TN2277DE and variants 34 TN2277SR and variants 34 TN2277DR and variants 34 TN227NDA and variants 34
21 21 21 21 21
47 47 44.5 44.5 -
13 13 13 13 13
Weight Actuator With handwheel 255 + 4.6 255 + 4.6 255 + 4.2 255 + 4.2 216 -
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
92
TI-P327-01-US
11.11
32
Control Valves
TN2000 Series Pneumatic Piston Actuators for 6" and 8" SPIRA-TROL Series Control Valves Materials
Linear Actuators
21
15 23 3 16
10 31 19
9 29
18 8
5
4 6 30 10 16 15
17 31 2 26
7 22, 27, 28 24 14 11
25 33 12
13 1
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Part Yoke Lower cylinder end cap Upper cylinder end cap Cylinder Piston Spring Spindle Spindle sleeve Lock-nut Bearing and seal insert Indicator plate Top connector Bottom connector Connector Rod seal wiper DU plain bearing Long nut Nut and threaded bar Threaded bar " NPT vent plug (not shown) Cover Scale Nut Lock-nut Cap screw Bolt Pan head screw Nut 'O' ring 'O' ring 'O' ring Spring washer Spring washer
M27
M12
M12 M20 M12 M2.5
M12 M10
Material SG iron SG iron BS EN 1563 GJS 400 18U-LT SG iron BS EN 1563 GJS 400 18U-LT Composite tube SG iron Chrome vanadium steel Stainless steel Carbon steel (plated) Carbon steel (plated) Carbon steel (plated) Stainless steel Carbon steel (plated) Carbon steel (plated) Stainless steel Polyurethane PTFE / steel composite Carbon steel (plated) Carbon steel (plated) Carbon steel (plated) LD Polyethylene PVC Stainless steel Carbon steel (plated) Stainless steel Carbon steel (plated) Stainless steel Carbon steel (plated) Carbon steel (plated) Fluorocarbon rubber (Viton) Fluorocarbon rubber (Viton) Fluorocarbon rubber (Viton) Carbon steel (plated) Carbon steel (plated)
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P327-01-US
11.11
93
Control Valves Linear Actuators
TN2000 Series Pneumatic Piston Actuators for 6" and 8" SPIRA-TROL Series Control Valves How to use the sizing data:
The following tables supply guidance as to the sizing of the TN2000 when it is used on the SPIRA-TROL K and L series control valves.
To select a suitable actuator:
- Identify the column containing the valve and gland material selected. - Identify the maximum operating pressure condition, including any transient pressures likely to occur, within the selected column. - Read back to the left hand side of the table to identify the suitable actuator for the application. For conditions outside of those illustrated please contact Spirax Sarco. NOTE: DE, DR and DA actuators require a double acting positioner. SE and SR actuators require a single acting positioner.
Unbalanced flow under applications Caution 1: Maximum operating air pressure onto the actuator must not exceed 150 psig. Caution 2: DE and DR versions must not exceed 120 psig.
Maximum differential pressures for Class IV shut-off Unbalanced valves KEA with PTFE (P) or Graphite stem seal (H) Actuator TN2277SE TN2277DE TN2277SR
TN2277NDA
Actuator operating air pressure (psig) 60 min. 90 120 105 75 90 105 120 135 150
Valve maximum differential pressure 6" PTFE
8" Graphite
PTFE
Graphite
33
29
-
-
522 685 276 326 407 489 570 652 733
518 681 276 322 403 485 566 648 729
279 371 145 169 215 261 306 352 398
277 369 145 167 212 258 304 350 396
Maximum differential pressures for Class VI shut-off Soft seated unbalanced valves KEA with PTFE (P) or Graphite stem seal (H) Actuator TN2277SE TN2277DE TN2277SR
TN227NDA
Actuator operating air pressure (psig)
Valve maximum differential pressure 6" PTFE
8" Graphite
PTFE
Graphite
60 min.
110
106
62
60
90
599
595
337
335
120
740
740
429
426
105
362
348
203
203
75
403
399
226
224
90
484
480
272
270
105
566
562
318
316
120
647
643
364
362
135
729
725
410
407
150
740
740
456
453
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
94
TI-P327-01-US
11.11
Control Valves
TN2000 Series Pneumatic Piston Actuators for 6" and 8" SPIRA-TROL Series Control Valves
Linear Actuators
Unbalanced flow over applications Recommended for On-Off Applications ONLY Caution 1: Maximum operating air pressure onto the actuator must not exceed 150 psig. Caution 2: DE and DR versions must not exceed 120 psig.
Maximum differential pressures for Class IV shut-off Unbalanced valves KEA with PTFE (P) or Graphite stem seal (H) Actuator
Actuator operating air pressure (psig)
Valve maximum differential pressure 6"
8"
PTFE
Graphite
PTFE
Graphite
TN2277SE
60 min.
450
450
251
251
TN2277SR
60 min.
189
185
106
103
60
521
517
291
288
TN2277DR
90
687
683
383
381
120
740
740
476
474
TN227NDA
75
392
388
219
217
90
475
471
265
263
105
558
554
311
309
120
641
637
358
355
135
724
720
404
402
150
740
740
450
448
Maximum differential pressures for Class VI shut-off Soft seated unbalanced valves KEA with PTFE (P) or Graphite stem seal (H) Actuator TN2277SE TN2277SR TN2277DR
TN227NDA
Actuator operating air pressure (psig) 60 min.
Valve maximum differential pressure 6" PTFE
8" Graphite
PTFE
Graphite
460
455
256
254
105
189
185
106
103
60
521
517
291
288
90
687
683
383
381
120
740
740
476
474
75
392
388
219
217
90
475
471
265
263
105
558
554
311
309
120
641
637
348
355
135
724
720
404
402
150
740
740
450
448
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P327-01-US
11.11
95
Linear Actuators
Control Valves
TN2000 Series Pneumatic Piston Actuators for 6" and 8" SPIRA-TROL Series Control Valves Balanced applications Maximum differential pressures for Class IV shut-off Balanced valves KEA with PTFE (P) or Graphite stem seal (H) Actuator TN2277SE TN2277DE TN2277SR
TN227NDA
Actuator operating air pressure (psig) 60 min. 15 105 75 90 105 120 135 150
DN125 PTFE
Valve maximum differential pressure DN150 Graphite PTFE Graphite
740 740 740 740 740 740 740 740 740
740 740 740 740 740 740 740 740 740 Actuator TN2277SE TN2277SR
TN227NDA
740 740 740 740 740 740 740 740 740
Condition Spring thrust Spring thrust 75 psi g 90 psi g 105 psi g 120 psi g 135 psi g 150 psi g
740 740 740 740 740 740 740 740 740
DN200 PTFE
Graphite
740 740 740 740 740 740 740 740 740
740 740 740 740 740 740 740 740
Thrust (lbf) 3,150 3,150 10,900 13,140 15,380 17,610 19,840 22,070
TN2000 series selection guide: Type
TN
Series 2 = 2000 series Actuator size
2 = 993 cm2
Valve travel
7 = 70 mm 7 = with spring
Spring rating N = double-acting (no spring) SE = Single-acting, spring-extend SR = Single-acting, spring-retract Action
DE = Double-acting, spring assisted (extend)
DR = Double-acting, spring assisted (retract)
DA = Double-acting, no spring
Manual override
Selection example:
H = Handwheel (optional) not available for the NDA version TN 2 2 7 7 SE
How to order
Example: 1 off Spirax Sarco TN2277SE pneumatic piston actuator.
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
96
TI-P327-01-US
11.11
Control Valves
TN2000 Series Pneumatic Piston Actuators for 6" and 8" SPIRA-TROL Series Control Valves Spare parts
The spare parts available are common across the range of actuators detailed in this document. No other parts are available as spares. Available spares
Linear Actuators
TN2000 series selection guide:
15, 29, 30, 31
'O' ring kit
22, 27, 28
Travel indicator kit
6
Spring Handwheel
A
EH kit
B
RH kit
C
How to order spares
Always order spares by using the description given in the column headed 'Available spares' and state the actuator model. Example: 1 - 'O' ring kit for a Spirax Sarco TN2277SE pneumatic piston actuator. A
A
B
C
15, 29, 30 and 31 6
22, 27 and 28
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P327-01-US
11.11
97
Control Valves Linear Actuators
PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves Description
The PN9000 series actuators are a compact range of linear actuators that are available in 3 diaphragm sizes for matching the requirements of valves at various differential pressures. Each actuator is fitted with a mechanical travel indicator and incorporates a fully-rolling diaphragm, which provides good linearity over the operating stroke.
Available types
Optional extra
Suffix E = Spring-extend
PN = Standard PNP = Electroless nickel plated
Suffix R = Spring-retract
Manual handwheel
Suffix H
Stainless steel bolting
Suffix S
Important note: Throughout this document, reference has been made to the PN actuator.
Technical data Temperature range - 4°F to 230°F (- 20°C to +110°C) PN9100 87 psig (6 bar g) Maximum operating PN9200 87 psig (6 bar g) inlet pressure PN9300 58 psig (4 bar g) Air supply connection ¼" NPT PN9100 20 mm Actuator travel PN922_ and PN932_ 20 mm PN923_ and PN933_ 30 mm
J H
J H
G
F
F
F
G
G
PN9100 Actuator Range PN9100E and variants PN9100R and variants PN9200E and variants PN9200R and variants PN9230E and variants PN9230R and variants PN9320E and variants PN9320R and variants PN9330E and variants PN9330R and variants PN9336E and variants PN9336R and variants PN9337E and variants PN9337R and variants
PN9200EH
mm 275 275 300 300 360 360 325 325 335 335 335 335 335 335
F
in 10.8 10.8 11.8 11.8 14.2 14.2 12.8 12.8 13.2 13.2 13.2 13.2 13.2 13.2
mm 170 170 300 300 300 300 390 390 390 390 390 390 390 390
G
Dimensions in 6.7 6.7 11.8 11.8 11.8 11.8 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4
mm 55 140 68 152 65 152 65 152 65 152 65 152 410 410
PN9337RH H
in 2.2 5.5 2.7 6.0 2.6 6.0 2.6 6.0 2.6 6.0 2.6 6.0 16.1 16.1
mm 225 225 350 350 350 350 350 350 350 350 350 350 350 350
J
in 8.9 8.9 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8
Weights Actuator Handwheel Kg lb Kg lb 6 13.2 5.86 12.9 6 13.2 2.5 5.5 17 37.4 7.2 15.8 17 37.4 3.77 8.3 17 37.4 3.77 8.3 17 37.4 3.77 8.3 27 59.4 7.2 15.8 27 59.4 3.77 8.3 27 59.4 7.2 15.8 27 59.4 3.77 8.3 27 59.4 7.2 15.8 27 59.4 3.77 8.3 27 59.4 21 46.2 27 59.4 21 46.2
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
98
TI-P357-30-US
7.12
Control Valves
PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves 16 32
2 5
21
28 22 and 23
24 8 9
3 4 7
29
31 30
17 18
6
25 10 12
15 19 and 20
26 and 27
13 and 14 11
1
No. 1 2 3 4 5 6 7 8 9 10 11
Part Yoke Upper diaphragm housing Diaphragm plate Diaphragm Spring Spindle Washer Spacer 'O' ring Connector Adaptor
12
Collar
13 14 15 16 17 18
Clamp front Clamp rear Scale Vent plug Bearing Seal
19 20
Pan head screw Nyloc nut
21
Bolt
22 23 24
Hex. head screw (short) Hex. head screw (long) Nut
25
Lock-nut
26 27
Socket head screw Nut
28 29 30 31
Washer Screw Gasket Lower diaphragm housing
32
Lifting eye
Linear Actuators
Materials
PN9000 PNP9000 PN9000S
PN9000 PNP9000 PN9000S PN9000 PNP9000 PN9000S PN9000 PNP9000 PN9000S PN9000 PNP9000 PN9000S
PN9000 PNP9000 PN9000S
Material SG iron Carbon steel (plated) Aluminium Reinforced NBR Spring steel Stainless steel Carbon steel (plated) Carbon steel (plated) Viton Stainless steel Stainless steel Carbon steel Stainless steel Stainless steel 316L Stainless steel Stainless steel Stainless steel Brass PTFE / steel composite Polyurethane Carbon steel (plated) Stainless steel Stainless steel Carbon steel (plated) Carbon steel (plated) Stainless steel Stainless steel Carbon steel (plated) Stainless steel Stainless steel Carbon steel (plated) Stainless steel Stainless steel Carbon steel (plated) Carbon steel (plated) Reinforced graphite Carbon steel (plated) Cast steel Cast steel Stainless steel 316L
BS 970 431 S29 BS 970 431 S29
A2 - 70 A2 - 70 Gr. 8.8 Gr. 8.8 A2 - 70 A2 - 70 A2 - 70 A2 - 70 Gr. 8.8 A2 - 70 A2 - 70 Gr. 8.8
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P357-30-US
7.12
99
Control Valves Linear Actuators
PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves Spare parts
The only spares available are clearly indicated below and are common for both spring-extend and spring-retract versions. Available spares 17, 18, 30
Stem seal kit
4, 9
Diaphragm kit
15, 19, 20
Travel indicator kit
5
Spring kit
10, 13, 14, 26, 27
Linkage kit (suitable for Mk1 and SPIRA-TROL valves)
How to order spares
Always order spares by using the description given in the column headed 'Available spares' and state the actuator model. Example: 1 - Stem seal kit for a PN9120 pneumatic actuator.
5
4
9
30 17 18
15, 19 and 20
26 and 27
10
13 and 14
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
100
TI-P357-30-US
7.12
Control Valves
PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves
Linear Actuators
How to use the sizing data:
The following tables supply guidance as to the sizing of the PN9000 when it is used on the SPIRA-TROL K and L series valves. Two conditions are illustrated in tabular form: Class IV shut-off - Providing shut-off of the valve to the requirements of BS 5793-4 (IEC 60534-4) class IV. Class VI shut-off - Providing shut-off of the valve to the requirements of BS 5793-4 (IEC 60534-4) class VI. To select a suitable actuator: - Identify the column containing the valve and gland material selected. - Identify the maximum operating pressure condition, including any transient pressures likely to occur, within the selected column. - Read back to the left hand side of the table to identify the suitable actuator for the application. For conditions outside of those illustrated please contact Spirax Sarco.
Maximum differential pressures for Class IV shut-off - PN9000E PTFE or Graphite stem seal Actuator
Spring Range
Maximum Differential Pressures (psi) 1/2”
3/4”
1”
1 1/4”
1 1/2”
2”
2 1/2”
3”
4”
PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph
PN9126E
15 - 30
403
PN9122E
9 - 15
140
PN9123E
30 - 60
740
PN9220E
3 - 15
201
PN9220E
6 - 18
691
PN9230E
6 - 18
PN9226E
15 - 30
PN9236E
16 - 30
PN9222E
186
297
126
89 740
55
31
740
673
137 475
170
525
49
34
14
333
156
118
101
74
168
85
46
50
23
30
536
422
63 354
138 422 55
322
208
256
14 14
740
740
740
740
740
740
740
740
346
307
236
209
9 - 15
740
740
740
740
608
493
477
389
180
142
119
91
PN9223E
30 - 60
740
740
740
740
740
740
740
740
740
740
546
519
PN9233E
31 - 60
PN9320E
3 - 15
677
460
513
342
315
200
250
162
82
44
49
21
PN9320E
6 - 18
740
740
740
740
740
712
646
557
254
215
171
143
PN9330E
6 - 18
PN9322E
9 - 15
740
740
740
740
740
740
740
740
442
404
305
278
PN9336E PN9332E PN9337E
118
92
68
51
36
26
293
267
180
163
106
95
81
55
44
28
21
11
15 - 30
288
261
176
160
103
93
9 - 15
157
131
93
76
51
41
36 - 51
740
740
506
489
309
299
Bellows and PTFE or Graphite stem seal Actuator
Spring Range
Maximum Differential Pressure (psi) 1/2”
3/4”
1”
1 1/4”
1 1/2”
2”
2 1/2”
PN9226E 15 - 30
360
360
360
360
360
360
360
327
154
115
100
72
PN9236E
16-30
360
360
360
360
360
360
360
327
154
115
100
72
PN9222E
9 - 15
149
PN9223E 30 - 60
360
360
360
360
360
360
360
360
360
360
360
360
96
36
PN9320E
6 - 18
360
345
360
251
254
139
203
114
62
23
34
PN9322E
9 - 15
360
360
360
360
360
360
360
360
250
212
168
PN9332E
4”
34
PN9233E 31 - 60
PN9336E 15 - 30
3”
PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph
185
159
111
94
63
52
180
154
107
91
61
50
360
266
256
141
9 - 15
49
23
24
PN9337E 36 - 51
360
360
360
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P357-30-US
7.12
101
Linear Actuators
Control Valves
PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves Maximum differential pressures for Class VI shut-off - PN9000E PTFE or Graphite stem seal Actuator
Spring Range
Maximum Differential Pressure (psi) 1/2”
3/4”
1”
PTFE Graph PTFE Graph
PTFE
1 1/4”
1 1/2”
Graph PTFE Graph PTFE
2”
2 1/2”
3”
4”
Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph
PN9120E
3 - 15
61
48
31
24
PN9120E
6 - 18
199
157
104
80
34
PN9125E
6-30
199
157
104
80
34
PN9122E
9 - 15
352
135
277
106
185
71
143
54
61
23
43
PN9126E
15 - 30
615
398
485
314
324
210
251
162
108
69
76
49
PN9123E
30 - 60
740
740
740
740
690
576
534
446
230
192
164
137
PN9220E
3 - 15
413
196
326
155
217
103
168
79
72
34
51
24
PN9220E
6 - 18
740
687
713
542
477
362
369
280
159
120
113
86
PN9230E
3 - 15
PN9222E
9 - 15
740
740
740
740
740
648
590
501
254
216
181
154
PN9226E
15 - 30
740
740
740
740
740
740
740
740
420
381
299
272
PN9236E
16 - 30
PN9223E
30 - 60
740
740
740
740
740
740
740
740
740
740
609
582
PN9233E
30 - 60
PN9320E
3 - 15
740
672
702
531
469
355
363
274
156
118
111
84
PN9320E
6 - 18
740
740
740
740
740
740
740
670
328
289
233
206
PN9322E
9 - 15
740
740
740
740
740
740
740
740
516
478
368
340
PN9330E PN9336E
24 24 16
61
34
39
22
24
13
165
139
106
89
66
55
340
313
217
200
135
125
6 - 18
128
102
82
65
51
40
15 - 30
334
308
214
197
133
123
PN9332E
9 - 15
204
178
130
114
81
71
PN9337E
36 - 51
740
740
544
527
339
328
Bellows and PTFE or Graphite stem seal Maximum Differential Pressure (psi)
Actuator designation
Spring Range
PN9123E
30 - 60
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE 225
178
118
91
39
PN9222E
9 - 15
360
145
285
114
190
75
147
58
63
24
44
17
15 - 30
360
360
360
360
360
360
360
360
228
189
162
135
PN9236E
16 - 30
PN9223E
30 - 60
PN9233E
30 - 60
PN9320E
6 - 18
360
360
360
360
360
294
316
227
136
97
97
69
360
360
360
360
360
360
360
360
324
286
231
204
360
360
360
360
360
360
360
360
Graph PTFE Graph
PTFE
Graph
360
360
58
31
37
20
23
12
232
206
148
131
92
82
45
38
28
360
PN9322E
9 - 15
PN9330E
6 - 18
21
PN9332E
9 - 15
96
13 70
61
PN9336E
15 - 30
227
201
145
128
90
80
PN9337E
36 - 51
360
360
360
360
296
285
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
102
4"
27
PN9226E
360
3"
TI-P357-30-US
7.12
Maximum differential pressures for Class IV shut-off - PN9000R PTFE or Graphite stem seal Actuator
Maximum Differential Pressure (psi) Spring Air 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" Range Pressure PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph
PN9120R 3 - 15
PN9220R 3 - 15
PN9230R 3 - 15
PN9320R 3 - 15
PN9330R 6 - 18
30 40 50 60 70 90 20 30 40 50 60 70 90 30 40 50 60 70 90 20 30 40 50 60 20 30 40 50 60
450 740 740 740 740 740 640 740 740 740 740 740 740
740 740 740 740 740
234 712 740 740 740 740 424 740 740 740 740 740 740
740 740 740 740 740
334 712 740 740 740 740 485 740 740 740 740 740 740
740 740 740 740 740
163 541 740 740 740 740 314 740 740 740 740 740 740
740 740 740 740 740
195 448 700 740 740 740 296 740 740 740 740 740 740
740 740 740 740 740
81 333 586 740 740 740 181 740 740 740 740 740 740
659 740 740 740 740
158 353 549 740 740 740 235 740 740 740 740 740 740
605 740 740 740 740
69 265 460 656 740 740 147 740 740 740 740 740 740
517 740 740 740 740
42 127 211 296 381 550 76 376 675 740 740 740 740
236 740 740 740 740
88 173 258 342 512 37 337 637 740 740 740 740
197 740 740 740 740
20 80 141 201 261 382 44 258 472 685 740 740 740
158 579 740 740 740
Linear Actuators
Control Valves
PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves
53 113 174 234 355 17 230 444 658 740 740 740 130 251 371 491 611 740
104 224 345 465 585 740
76 153 230 307 384 537
59 136 213 290 367 521
41 89 137 185 233 329
30 78 126 174 222 318
243 480 716 740
216 453 690 740
147 299 451 602
131 282 434 586
86 180 275 369
75 170 264 359
131 552 740 740 740
Bellows and PTFE or Graphite stem seal Spring Air Actuator Range Pressure 50 60 PN9120R 3 - 15 70 90 30 40 50 PN9220R 3 - 15 60 70 90 30 40 50 PN9230R 3 - 15 60 70 90 20 30 PN9320R 3 - 15 40 50 60 30 40 PN9330R 6 - 18 50 60
Maximum Differential Pressure (psi) 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph 324 107 234 63 128 14 106 17 20 360 360 360 360 360 266 301 213 104 66 64 37 360 360 360 360 360 360 360 360 189 151 125 97 360 360 360 360 360 360 360 360 358 320 245 218 360 360 360 360 360 360 360 360 184 145 121 94 360 360 360 360 360 360 360 360 360 360 335 307 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 23 143 117 84 67 46 35 263 237 161 144 94 83 360 357 238 221 142 131 360 360 315 298 190 179 360 360 360 360 286 275 360 245 343 172 201 86 162 73 44 21 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 135 109 79 62 43 32 360 346 230 213 137 127 360 360 360 360 232 221 360 360 360 360 326 316
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P357-30-US
7.12
103
Linear Actuators
Control Valves
PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves Maximum differential pressures for Class VI shut-off - PN9000R PTFE or Graphite stem seal Actuator
Spring Air Range Pressure
PN9120R
3 - 15
PN9220R
3 - 15
PN9230R
3 - 15
PN9320R
3 - 15
PN9330R
6 - 18
20 30 40 50 60 70 90 20 30 40 50 60 70 90 20 30 40 50 60 70 90 20 30 40 50 60 20 30 40 50 60
Maximum Differential Pressure (psi) 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph 185 146 97 75 31 22 663 446 523 352 349 235 270 181 116 78 83 55 740 740 740 729 602 487 466 377 201 162 143 116 740 740 740 740 740 740 661 573 285 247 203 176 740 740 740 740 740 740 740 740 370 332 264 236 740 740 740 740 740 740 740 740 455 416 324 297 740 740 740 740 740 740 740 740 624 586 445 417 740 636 673 502 450 335 348 259 150 111 107 79 740 740 740 740 740 740 740 740 450 411 320 293 740 740 740 740 740 740 740 740 740 711 534 507 740 740 740 740 740 740 740 740 740 740 740 721 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 57 31 36 20 22 12 177 151 113 96 70 60 297 271 190 173 118 108 418 392 267 250 166 156 538 512 344 327 214 204 658 632 421 404 262 252 740 740 575 558 358 348 740 740 740 740 740 740 718 629 310 271 221 193 740 740 740 740 740 740 740 740 740 740 642 615 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 52 26 33 17 21 10 289 263 185 168 115 105 526 500 337 320 210 199 740 737 488 472 304 294 740 740 640 623 399 388
Bellows and PTFE or Graphite stem seal Actuator
Spring Air Range Pressure
PN9120R 3 - 15
PN9220R 3 - 15
PN9230R 3 - 15
PN9320R 3 - 15
PN9330R 6 - 18
40 50 60 70 90 30 40 50 60 70 90 30 40 50 60 70 90 20 30 40 50 60 30 40 50 60
Maximum Differential Pressure (psi) 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph 58 45 30 23 360 319 360 252 282 168 218 130 94 55 66 39 360 360 360 360 360 360 360 325 178 140 127 99 360 360 360 360 360 360 360 360 263 225 187 160 360 360 360 360 360 360 360 360 360 360 308 281 360 360 360 360 360 360 360 360 258 219 184 156 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 70 43 44 28 27 17 190 164 121 105 75 65 310 284 198 181 123 113 360 360 275 258 171 161 360 360 352 335 219 209 360 360 360 360 315 305 360 360 360 360 355 241 275 186 118 80 84 57 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 182 156 116 99 72 62 360 360 268 251 167 156 360 360 360 360 261 251 360 360 360 360 356 345
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
104
TI-P357-30-US
7.12
Control Valves
PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves
PN = Polyester powder coated (standard)
Linear Actuators
PN9000 series selection guide: PNP
Type PNP = Electroless nickle plated Series
9 = 9000 series
1 = 100 cm2
Actuator size
2 = 340 cm2
3 = 670 cm2
Valve travel
2 = 20 mm
0 = 0.2 to 1.0 bar (option for 0.4 to 1.2 bar)
9
3
3
3 = 30 mm
3 = 2.0 to 4.0 bar
Spring rating
5 = 0.4 to 2.0 bar (PN9100 series only)
6 = 1.0 to 2.0 bar
7 = 2.5 to 3.5 bar (PN933_ series only
Spring action
E = Spring-extend
7
E
R = Spring-retract
Manual override
H = Handwheel (optional)
Stainless steel bolting
S = Stainless steel bolting (optional)
How to order / selection example: 1 off Spirax Sarco PNP9337E pneumatic actuator.
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P357-30-US
7.12
105
Control Valves Linear Actuators
PN1000 Series Spring Extend Pneumatic Actuators (for LE/LEA and KE/KEA Valves 2-1/2" to 4") Description
A range of single spring linear actuators having 2 diaphragm sizes for matching the requirements of different valves at various differential pressures. Each actuator is fitted with a combined mechanical stroke indicator and anti-rotation guard. The actuators are designed for easy conversion from spring extend to spring retract, and vice versa, without the need for special tools.
Available types
Spring extend spindle actuators: PN1500 and PN1600 series.
Technical data
Temperature range -20°C to +110°C (-4°F to +230°F) Maximum operating pressure 4.5 bar (65 psi) Air supply connection PN1500 and PN1600 1/4" NPT
6
4
Materials No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Part Diaphragm housing Diaphragm Diaphragm plate Spring Spindle guide Bearing Yoke Housing securing nuts and bolts Spindle Connector Travel indicator Lock plate ‘O’ ring Lock-nut Cap with vent hole Spring location washer Valve spindle adapter
Material Carbon steel Reinforced nitrile rubber Stainless steel Spring steel Bronze Hardened steel Cast steel Zinc plated steel Stainless steel Zinc plated steel Stainless steel Zinc plated steel Nitrile rubber Zinc plated steel Nickel plated brass Zinc plated steel Stainless steel
15
1 8
2
16
3 13
5
9 14
7 10
11
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
106
12 17
TI-P320-57-US
6.07
Differential pressures for LE/LEA and KE/KEA series valves and PN1000 series actuators (spring extend)
Note: The differential pressures stated in the tables below are limited by the maximum operating pressures of the selected control valve. In certain circumstances with a reduced Cv value, or where reduced valve stroke is acceptable, it may be possible to increase the maximum differential pressure above that shown in the table by special setting of the actuator. Please consult Spirax Sarco. 30 Full Cv 74
2-1/2" 3 4" 20 30 20 30 20 Reduced Cv Full Cv Reduced Cv Full Cv Reduced Cv 42 29.3 18.7 1 17 74 42 29.3 187 117 74 42
Linear Actuators
LE and LEA, KE and KEA valve size Travel mm Valve capacity*
Control Valves
PN1000 Series Spring Extend Pneumatic Actuators
Differential pressures shown apply to valves with standard PTFE stem seals or bellows sealed stems with either metal-to-metal or PTFE soft seat. Actuator Spring Positioner Travel range model required PN1523A3 20 mm 30-60 Yes - PN1533A3 30 mm 30-60 Yes 560 PN1653B4 30 mm 30-60 Yes 725 Differential pressures shown Actuator Travel model PN1523A3 20 mm PN1533A3 30 mm PN1653B4 30 mm
Maximum differential pressure (psi) 725 - -
725 - -
725 - -
- 362 535
- 560 725
725 - -
725 - -
- 226 336
below apply to valves with high temperature graphite (H) stem seals and metal-to-metal seats. Spring Positioner Maximum differential pressure (psi) range required 30-60 Yes - 725 725 725 - - 725 725 - 30-60 Yes 557 - - - 361 557 - - 224 30-60 Yes 725 - - - 533 725 - - 335
- - 362 560 535 725
725 - -
- - 361 557 533 725
725 - -
* For fast opening, low noise and anti-cavitation trims use Full Cv column.
Installation
Actuators should be mounted on the valve with the stem in a vertical position. Installation and Maintenance Instructions are supplied with the product.
Spare parts
Information regarding available spare parts is given on TI-P357-20 US.
PN1000 series actuator selection table
Selection should be made in conjunction with the differential pressure chart shown above and the following code: Actuation
PN
= Pneumatic
PN
Actuator action
1
= Spring to extend
1
Diaphragm size 5 5 6 Actuator travel Spring range
2 3 3
= 20 mm (3/4") = 30mm (1-3/16") = 2.0 to 4.0 bar (30 to 60 psi)
2
Yoke type A
= Type A for valve sizes: DN65-100 (2-1/2" to 4")
A
3
PN 1 5 2 3 A
How to order
Example: 1 off Spirax Sarco PN1523A actuator, set to 30 to 60 psig.
Dimensions/weights approximate in mm (inches) and kg (pounds) Actuator A B C D E PN1500 405 (16") 513 (20-3/16") 150 (6") 231 (9") 204 (8") PN1600 465 (18-5/16") 515 (20-1/4") 150 (6") 231 (9") 204 (8") Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003
Weight 55 (121) 70 (154)
TI-P320-57-US
6.07
107
Control Valves Linear Actuators
PN1000 Series Spring Extend Pneumatic Actuators (for 6" and 8" Spira-Trol Valves) Description
A range of single spring linear actuators having 2 diaphragm sizes for matching the requirements of different valves at various differential pressures. Each actuator is fitted with a combined mechanical stroke indicator and anti-rotation guard. The actuators are designed for easy conversion from spring extend to spring retract, and vice versa, without the need for special tools.
Available types
Spring extend spindle actuators: PN1600
Technical data
6
Temperature range -20°C to +110°C (-4°F to +230°F) Maximum operating pressure 4.5 bar (65 psi) Air supply connection 1/4" NPT 4
Materials No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Part Diaphragm housing Diaphragm Diaphragm plate Spring Spindle guide Bearing Yoke Housing securing nuts and bolts Spindle Connector Travel indicator Lock plate ‘O’ ring Lock-nut Cap with vent hole Spring location washer Valve spindle adapter
Material Carbon steel Reinforced nitrile rubber Stainless steel Spring steel Bronze Hardened steel Cast steel Zinc plated steel Stainless steel Zinc plated steel Stainless steel Zinc plated steel Nitrile rubber Zinc plated steel Nickel plated brass Zinc plated steel Stainless steel
15
8 2
16
3 13
5
9 14
7 10
11
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
108
1
12 17
TI-P320-56-US
08.11
Control Valves
PN1000 Series Spring Extend Pneumatic Actuators (for 6" and 8" Spira-Trol Valves) Differential pressures for KE and KEA series valves and PN1000 series actuators
Note: The differential pressures stated in the tables below are limited by the maximum operating pressures of the selected control valve.
Actuator
Actuator PN1670 PN1676 PN1673
Closed 6 15 30
Open 18 30 60
Max air pressure
PTFE
60 60 60
Maximum Differential Pressure (psi) 6" 8" Graph PTFE
83
79
32
Linear Actuators
Differential Pressures for PN1000 actuator - Unbalanced Flow Under - Class 4 - Spring Extend
Graph
30
Differential Pressures for PN1000 actuator - Unbalanced Flow Over - Class 4 - Spring Extend Actuator
Actuator PN1670 PN1676 PN1673
Closed 6 15 30
Open 18 30 60
Max air pressure 65 65 65
PTFE 329 281 202
Maximum Differential Pressure (psi) 6" 8" Graph PTFE 333 184 285 158 206 113
Graph 187 160 115
Maximum Differential Pressure (psi) 6" 8" Graph PTFE
Graph
Differential Pressures for PN1000 actuator - Balanced - Class 4 - Spring Extend Actuator
Actuator PN1670 PN1676 PN1673
Closed 6 15 30
Open 18 30 60
Max air pressure 65 65 65
PTFE
740
740
740
740
Differential Pressures for PN1000 actuator - Unbalanced Flow Under - Class 6 - Spring Extend Actuator
Actuator PN1670 PN1676 PN1673
Closed 6 15 30
Open 18 30 60
Max air pressure 60 60 60
PTFE 28 77 159
Maximum Differential Pressure (psi) 6" 8" Graph PTFE 24 43 73 43 155 90
Graph 13 41 87
Differential Pressures for PN1000 actuator - Unbalanced Flow Over - Class 6 - Spring Extend Actuator
Actuator PN1670 PN1676 PN1673
Closed 6 15 30
Open 18 30 60
Max air pressure 65 65 65
PTFE 329 281 202
Maximum Differential Pressure (psi) 6" 8" Graph PTFE 333 184 285 158 206 113
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003
Graph 187 160 115
TI-P320-56-US
08.11
109
Control Valves
PN1000 Series Spring Extend Pneumatic Actuators (for 6" and 8" Spira-Trol Valves)
Linear Actuators
Installation
Actuators should be mounted on the valve with the stem in a vertical position. Installation and Maintenance Instructions are supplied with the product.
Spare parts
Information regarding available spare parts is given on TI-P357-23-US.
PN1000 series actuator selection table
Selection should be made in conjunction with the differential pressure chart shown above and the following code: Actuation
PN
Actuator action
1
= Pneumatic
PN
= Spring to extend
1
Diaphragm size 6 6 Actuator travel
7
= 70 mm
7
Spring range
0 3 6
= 0.4 to 1.2 bar (6 to 18 psi) = 2.0 to 4.0 bar (30 to 60 psi) = 1.0 to 2.0 bar (15 to 30 psi)
3
Yoke type B
= Type B for valve sizes: DN150 - 200 (6" to 8")
B
PN 1 6 7 3 B
How to order
Example: 1 off Spirax Sarco PN1553B actuator, set to 30 to 60 psig.
Dimensions/weights approximate in mm (inches) and kg (pounds) Actuator Actuator diaphragm A B C D E PN1600 465 (18-5/16") 515 (20-1/4") 150 (6") 247 (9-3/4") 250 (9-7/8")
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
110
Weight 70 (154)
TI-P320-56-US
08.11
Control Valves Linear Actuators Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
111
Control Valves Linear Actuators
PN1000 and PN2000 Series Pneumatic Actuators (for C Series Valves) PN1000
PN2000
Please note: the external profile for the PN1700 and PN2700 is different to the illustrations shown above.
Description
The range of PN1000 and PN2000 series pneumatic actuators are single spring linear actuators (with exception to the PN1700 and PN2700 series) having 5 diaphragm sizes for matching the requirements of different valves at various differential pressures. Each actuator is fitted with a combined mechanical stroke indicator and anti-rotation guard. These actuators are designed to be used with the C series 2-port control valve. Available types: PN1300, PN1400, PN1500, PN1600 and PN1700 series
Spring extend spindle actuators
PN2300, PN2400, PN2500, PN2600 and PN2700 series
Spring retract spindle actuators
Technical data Temperature range Maximum operating pressure
-4°F to +230°F (-20°C to +110°C) PN1000
80 psi
(5.5 bar)
PN2000
44 psi
(3.0 bar)
PN1300, PN1400, PN1500 and PN1600 PN1700
½" NPT
PN2300, PN2400, PN2500 and PN2600
¼" NPT
PN2700
½" NPT
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
112
¼" NPT
Air supply connection
TI-P357-23-US
6.07
PN1000 series Material
1
Diaphragm housing
Carbon steel
2
Diaphragm
Reinforced nitrile rubber
3
Diaphragm plate
Stainless steel
4
Spring
Spring steel
5
Spindle guide
Bronze
6
DU bearing
Hardened steel
7
Yoke
Cast steel
8
Housing securing nuts and bolts Zinc plated steel
9
Spindle
Stainless steel
10
Connector
Zinc plated steel
11
Travel indicator
Stainless steel
12
Lock plate
Zinc plated steel
13
'O' ring
Nitrile rubber
14
Lock-nut
Zinc plated steel
15
Cap with vent hole
Nickel plated brass
16
Spring location washer
Zinc plated steel
17
Valve spindle adaptor
Stainless steel
6 32
31
Linear Actuators
No. Part
Control Valves
Materials - PN1700
Materials - PN1300 to PN1600
33 4
23
15 1 16
8
2 3
28 24 27
26
5 25
13 9 7
14 10
11
17
12
PN1700 series spring-to-extend
6
4
15
1 8 16
2 3
5
13 9
7
14
10
11
12 17
PN1300, PN1400, PN1500 and PN1600 series spring-to-extend
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 23 24 25 26 27 28 31 32 33
Part Material Diaphragm housing Carbon steel Diaphragm Reinforced nitrile rubber Diaphragm plate Stainless steel Spring Spring steel Main spindle guide Bronze Auxiliary spindle guide Bronze Yoke Cast steel Housing securing nuts and bolts Zinc plated steel Main spindle Stainless steel Connector Zinc plated steel Travel indicator Stainless steel Lock plate Zinc plated steel 'O' ring Nitrile rubber Lock-nut Zinc plated steel Cap with vent hole Nickel plated brass Lock-nut Zinc plated steel Valve spindle adaptor Zinc plated steel Auxiliary spindle Stainless steel Spacer Zinc plated steel Hex. head screws Zinc plated steel 'O' ring Nitrile rubber 'V' ring Nitrile rubber 'O' ring Nitrile rubber Housing cover screws Zinc plated steel Housing cover Carbon steel Spring guide Zinc plated steel
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-P357-23-US
© Spirax Sarco, Inc. 2007
Materials - PN1700
6.07
113
Linear Actuators
Control Valves
PN2000 series
Materials - PN2700
Materials - PN2300 to PN2600 No. Part
Material
1
Diaphragm housing
Carbon steel
2
Diaphragm
Reinforced nitrile rubber
3
Diaphragm plate
Stainless steel
4
Spring
Spring steel
5
Spindle guide
Bronze
27
5
6
DU bearing
Hardened steel
7
Yoke
Cast steel
3 2
24 8
8
Housing securing nuts and bolts Zinc plated steel
9
Spindle
Stainless steel
10
Connector
Zinc plated steel
11
Travel indicator
Stainless steel
12
Lock plate
Zinc plated steel
13
'O' ring
Nitrile rubber
14
Lock-nut
Zinc plated steel
15
Cap with vent hole
Nickel plated brass
16
Spring location washer
Zinc plated steel
17
Valve spindle adaptor
Stainless steel
9
26
13
28
1
16
15
23 4
33 32
6
31
25 14 10
18 9 12 7
17
11 13
2
PN2700 series spring-to-retract
1 3 16
8 15
9
4
5 6
14 7
10 12
11 17
PN2300, PN2400, PN2500 and PN2600 series spring-to-retract
Materials - PN2700 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 23 24 25 26 27 28 31 32 33
Part Material Diaphragm housing Carbon steel Diaphragm Reinforced nitrile rubber Diaphragm plate Stainless steel Spring Spring steel Main spindle guide Bronze Auxiliary spindle guide Bronze Yoke Cast steel Housing securing nuts and bolts Zinc plated steel Main spindle Stainless steel Connector Zinc plated steel Travel indicator Stainless steel Lock plate Zinc plated steel 'O' ring Nitrile rubber Lock-nut Zinc plated steel Cap with vent hole Nickel plated brass Lock-nut Zinc plated steel Valve spindle adaptor Zinc plated steel Auxiliary spindle Stainless steel Spacer Zinc plated steel Hex. head screws Zinc plated steel 'O' ring Nitrile rubber 'V' ring Nitrile rubber 'O' ring Nitrile rubber Housing cover screws Zinc plated steel Housing cover Carbon steel Spring guide Zinc plated steel
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
114
TI-P357-23-US
6.07
1" DN25 ¾" (20)
Valve size Standard travel in inches and (mm)
1½" DN40 ¾" (20)
2" 2¼" DN50 DN65 1 3/16"(30) 1½" (38)
3" DN80 1½" (38)
4" DN100 2" (50)
5" 6" DN125 DN150 2-1/2"(65) 2-1/2"(65)
8" DN200 3" (75)
Linear Actuators
‘C’ series valve
Control Valves
PN1000 and PN2000 pneumatic actuators closing pressures for 1" to 8" C series valves
PN1000 and PN2000 series actuators Maximum differential pressures (psi) Class IV and VI shut-off with: UNBALANCED valves controlled by positioner PTFE chevron or graphite stem seal. For extended bonnets and bellows seal read ‘PTFE’ or ‘graphite’ depending on seal chosen. Minimum air pressure psig
PTFE
Graphite
PTFE
Graphite
PTFE
Graphite
PTFE
Graphite
PTFE
Graphite
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Graphite
20 20 20 20 20 29 29 29 29 29 44 44 44 44 44
PTFE
20 20 20 20 20 32 32 32 32 32 61 61 61 61 61
Graphite
3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15
PTFE
6-18 6-18 6-18 6-18 6-18 15-30 15-30 15-30 15-30 15-30 30-60 30-60 30-60 30-60 30-60
Graphite
PN_300 PN_400 PN_500 PN_600 PN_700 PN_300 PN_400 PN_500 PN_600 PN_700 PN_300 PN_400 PN_500 PN_600 PN_700
PTFE
Spring Spring Spring Spring Positioner Actuator extend retract extend retract required PN1000 PN2000 PN1000 PN2000
Graphite
Maximum differential pressure (bar) for standard valve trim with either graphite or PTFE stem seal
PTFE
Spring range
72 188 362 377 652 1073 870 1421 1493 -
43 159 333 348 623 1044 841 1377 1493 -
72 145 246 159 290 507 739 391 667 1073 1493 -
58 145 232 145 275 478 725 362 652 1058 1493 -
43 87 159 101 188 333 478 246 435 710 1044 -
29 87 145 87 174 319 478 232 420 696 1029 -
43 87 116 203 290 261 435 652 -
43 87 101 188 290 261 435 638 -
58 72 130 203 188 304 449 -
58 72 130 203 174 304 449 -
72 116 188 275 -
72 116 174 275 -
58 87 174 203 392
58 87 174 203 377
44 58 116 145 261
29 58 116 131 261
29 73 73 145
29 58 73 145
PN1000 and PN2000 series actuators Class IV shut-off with:
Maximum differential pressures (psi) BALANCED valves controlled by positioner
PTFE chevron or graphite stem seal. For extended bonnets and bellows seal read ‘PTFE’ or ‘graphite’ depending on seal chosen. Minimum air pressure psig
Graphite
522 1175 1494 1494 -
406 856 1494 1494 -
131 580 1494 1233 1494 -
© Spirax Sarco, Inc. 2007
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
PTFE
595 290 1204 856 841 1494 1421 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 -
Graphite
PTFE
Graphite
PTFE
479 682 1494 1494 1494 -
Graphite
319 812 1030 1494 1494 1494 -
PTFE
Graphite
PTFE
Graphite
PTFE
Graphite
PTFE
261 827 421 377 1494 1320 1015 580 711 392 522 1494 1494 1494 1421 1334 1015 1117 769 1494 1407 1073 725 769 450 1494 1494 1494 1494 1494 1276 1378 1015 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 diameter. See overleaf for Class V shut-off.
Graphite
20 Yes 20 Yes 20 Yes 20 Yes 20 Yes 29 Yes 29 Yes 29 Yes 29 Yes 29 Yes 44 Yes 44 Yes 44 Yes 44 Yes 44 Yes equivalent trim
PTFE
PN_300 6-18 3-15 20 PN_400 6-18 3-15 20 PN_500 6-18 3-15 20 PN_600 6-18 3-15 20 PN_700 6-18 3-15 20 PN_300 15-30 3-15 32 PN_400 15-30 3-15 32 PN_500 15-30 3-15 32 PN_600 15-30 3-15 32 PN_700 15-30 3-15 32 PN_300 30-60 3-15 61 PN_400 30-60 3-15 61 PN_500 30-60 3-15 61 PN_600 30-60 3-15 61 PN_700 30-60 3-15 61 Note: For reduced trims use the
Graphite
Spring Spring Spring Spring Positioner Actuator extend retract extend retract required PN1000 PN2000 PN1000 PN2000
Maximum differential pressure (bar) for standard valve trim with either graphite or PTFE stem seal
PTFE
Spring range
TI-P357-23-US
6.07
115
PTFE chevron or graphite stem seal. For extended bonnets and bellows seal read ‘PTFE’ or ‘graphite’ depending on seal chosen.
‘C’ series valve
1" DN25 ¾" (20)
Valve size Standard travel in inches and (mm)
Minimum air pressure psig
4" DN100 2" (50)
5" 6" DN125 DN150 2-1/2"(65) 2-1/2"(65)
PTFE
Graphite
29 131 406 276 479 1030 -
Graphite
44 145 421 276 493 1044 -
PTFE
116 276 725 232 493 827 1494 -
Graphite
131 290 725 232 508 841 1494 -
PTFE
29 247 479 1146 406 812 1305 -
Graphite
58 261 493 1160 421 827 1320 -
0 0 73 73 276 261 131 174 160 319 319 174 711 6968 406 -
131 160 406 -
87 290
87 290
44 189
44 189
-
-
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
116
8" DN200 3" (75)
PTFE
261 696 1030 1494 -
Graphite
305 725 1059 1494 -
PTFE
Graphite
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
PTFE
20 20 20 20 20 29 29 29 29 29 44 44 44 44 44
Graphite
20 20 20 20 20 32 32 32 32 32 61 61 61 61 61
PTFE
3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15
Graphite
6-18 6-18 6-18 6-18 6-18 15-30 15-30 15-30 15-30 15-30 30-60 30-60 30-60 30-60 30-60
3" DN80 1½" (38)
Maximum differential pressure (bar) for standard valve trim with either graphite or PTFE stem seal
Spring Spring Spring Spring Positioner Actuator extend retract extend retract required PN1000 PN2000 PN1000 PN2000 PN_300 PN_400 PN_500 PN_600 PN_700 PN_300 PN_400 PN_500 PN_600 PN_700 PN_300 PN_400 PN_500 PN_600 PN_700
2" 2¼" DN50 DN65 1 3/16"(30) 1½" (38)
PTFE
Spring range
1½" DN40 ¾" (20)
Graphite
Linear Actuators
Maximum differential pressures (psi) UNBALANCED valves controlled by positioner
PTFE
Control Valves
PN1000 and PN2000 series actuators Class V shut-off with:
TI-P357-23-US
6.07
D
Actuator
H Yoke Type A
YokeType B
PN1300 and PN2300 11¼" (285)
28"
(716)
PN1400 and PN2400 13¼" (336)
30"
(760)
PN1500 and PN2500 16" (405)
31" (785)
31¾" (805)
33¾" (855)
121 (55)
PN1600 and PN2600 19" (465)
34" (860)
34¾" (880)
36¾" (930)
154 (70)
PN1700 and PN2700
23 "
-
(589)
-
-
Weight
YokeType C
30¾" (780)
-
-
-
-
51 (23)
-
-
73 (33)
- 37¾" (1070)
Linear Actuators
Control Valves
Dimensions / weights (approximately) in inches (mm) and pounds (kg)
242 (110)
Please note: the external profile for the PN1700 and PN2700 is different to the illustrations shown below.
PN1000
PN2000 D
H H
D
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions supplied with the product. Installation note: Actuators should be mounted on the valve with the stem in a vertical position.
PN1000 and PN2000 series actuator selection table
Actuators can be selected using the differential pressure charts (pages 4 and 5) in conjunction with the following part codes: Actuation
PN = Pneumatic
Actuator action Diaphragm size Actuator travel Spring range Yoke type
Selection example:
PN
1
5
2
0
PN
1 = Spring to extend 2 = Spring to retract
1
3 4 5 6 7
= = = = =
10" (250 mm) 12" (300 mm) 16" (400 mm) 20" (500 mm) 24" (600 mm)
5
2 3 4 5 7
= = = = =
¾" (20 mm) 13/16" (30 mm) 1½" (38 mm) 2" (50 mm) 3" (75 mm)
2
0 = 6 to 18 psi (0.4 to 1.2 bar) 3 = 30 to 60 psi (2.0 to 4.0 bar) 6 = 15 to 30 psi (1.0 to 2.0 bar)
0
A = Type A for valve sizes: 1" to 2" (DN25 to DN50) B = Type B for valve sizes: 2½" to 4" (DN65 to DN100) C = Type C for valve sizes: 5" to 8" (DN125 to 200)
A
A
How to order
Example: 1 off Spirax Sarco PN1520A pneumatic actuator, set to 6 to 18 psig. Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2006
TI-P357-23-US
6.07
117
Control Valves Linear Actuators
Spare parts
The spare parts available are detailed below. No other parts are supplied as spares. Available spares Stem seal kit Spindle 'O' ring and 'V' ring and diaphragm plate 'O' ring
B, C, D
Diaphragm kit Diaphragm
A
Spring kit
E
Set of spring(s)
How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the actuator type. Example for PN1000: 1 Stem seal kit for a PN1520A pneumatic actuator. Example for PN2000: 1 Stem seal kit for a PN2520A pneumatic actuator.
PN1000
PN2000
B C D A
E
E
A
D
C B
F F J I
J G
H G
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
118
H I
TI-P357-23-US
6.07
Control Valves Linear Actuators Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
119
Control Valves Linear Actuators
Belimo NV Series Electric Actuators for ½" to 2" B Series and SPIRA-TROL L & K Series Control Valves Description The Belimo NV Series actuators are suitable for either two position or modulating control. These actuators can be used with B Series or SPIRA-TROL L and K Series control valves. Multi-Function Technology (MFT) An integrated microprocessor allows for a variety of parameters, including control signal type, to be configured in the factory or the field with a PC and Belimo software.
3 2
Manual Operation A 3/16" or 5mm Allen wrench can be used to manually operate the actuator. Turning the wrench clockwise will extend the spindle. Spindle position will be retained until power is applied to the actuator. Overload Protection The actuator is protected against short circuiting and reverse polarity. The spindle stroke is adapted automatically and is overload protected.
1
Operational Display The stroke is physically shown by a travel indicator on the actuator yoke. Additionally, the operational status of the actuator is shown by a two color LED under the cover.
Available Types Actuator Model NVF24-MFT-US NVF24-MFT-E-US NVG24-MFT-US
Valve action in event of power failure B Series SPIRA-TROL CLOSED OPEN OPEN CLOSED STAY-PUT STAY-PUT
Materials of Construction
No. Component 1 Yoke 2 Base 3 Cover
Material Aluminum die casting Aluminum die casting ABS
Ambient Limits Storage temperature -40°F to 176°F (-40°C to 80°C) at 5 to 95% RH Ambient temperature 32°F to 122°F (0°C to 50°C) at 5 to 95% RH Maximum valve media temperature 298°F (148°C)* * Equivalent to a saturated steam pressure of 50psig (3.5barg)
Agency Listings General Housing Housing Material
CE, UL 873, CSA C22.2 No. 24 certified NEMA 2, IP54 with cable entry down UL 94-5V (flammability rating)
Specifications Supply Voltage 24 VAC 50/60 Hz or 24 VDC Transformer Sizing 10 VA (Class 2 power supply) Power Consumption 5.5W Electrical Connection 3 ft., 18 GA appliance cable, 1/2" conduit fitting Runnning Time Motor NVF 74 sec, NVG 32 sec Runnning Time Spring 30 sec. At 3/4" (20mm) stroke Overload Protection Electronic throughout stroke 2 to 10 VDC, 0.5mA max Control Signal 4 to 20 mA w/ 500Ω resistor (to be specified Pulse Width Modulation (pulse at time of order) width to be specified by customer) Floating Point On/Off 100KΩ for 2 to 10VDC, Input Impedance 500Ω for 4 to 20 mA, 1500Ω for Pulse Width Modulation (PWM) Feedback 2 to 10 VDC, 0.5mA max Maximum Stroke 3/4" (20mm) NVF24-MFT US 180lbf (800N) Spindle Force NVF24-MFT-E US 180lbf (800N) NVG-24-MFT-US 360lbf (1600N) Position Indication Stroke indicator on yoke Manual Override 3/16" hex, 5mm hex or phillips screwdriver
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
120
© Spirax Sarco, Inc. 2006
TI-1-518-US
08.07
Dimensions and Weights
The valves should be installed in the horizontal line. Allow 6" for the cover removal and 16" for complete actuator removal. These actuators should never be mounted underneath the valve as condensation can build up and result in a failure of the actuator. Full instructions are supplied with the product.
Weight Dimensions
4lb (1.8kg) See below
4.35" [110mm]
7.05" [179mm]
2 to 10 VDC (-) Feedback Signal (+)
Common + Hot Y 1 Input, 2 to 10V
Wht (5)
U Output, 2 to 10V
NVF24-MFT-US NVF24-MFT-E-US
11.0" [279.4mm]
2 to 10 VDC (-) Control Signal (+)
Blk (1) Red (2) Wht (3)
Linear Actuators
24 VAC Transformer Line Volts
Control Valves
Installation and Wiring
24 VAC Transformer Line Volts 4 to 20 mA (-)
500
Control Signal (+) 2 to 10 VDC (-) Feedback Signal (+)
MFT typical 2 to 10 VDC or 4 to 20 mA wiring
Blk (1) Red (2)
Common + Hot
Wht (3)
Y 1 Input, 2 to 10V
Wht (5)
U Output, 2 to 10V
NVF24-MFT-US NVF24-MFT-E-US
Differential Pressures (psi) Note: Due to temperature capability limitations, maximum saturated steam inlet pressure is 50 psig. For reduced capacity valves, use the differential pressures for the next valve size down. B Series 2-Way and 3-Way Control Valves ANSI/FCI 70-2 Class IV Shut-off (metal seated trim) for 2-way valves and Class III for 3-way valves Model
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
NVF24-MFT-US
150
150
150
92
56
34
NVF24-MFT-E-US
150
150
150
92
56
34
NVG24-MFT-US
150
150
150
150
140
88
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
ANSI/FCI 70-2 Class VI Shut-off (PTFE soft-seated trim) Model NVF24-MFT-US
150
150
150
150
87
62
NVF24-MFT-E-US
150
150
150
150
87
62
NVG24-MFT-US
150
150
150
150
150
135
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
SPIRA-TROL L and K Series Control Valves ANSI/FCI 70-2 Class IV Shut-off (metal seated trim) Model NVF24-MFT-US
288
206
109
91
13
-
NVF24-MFT-E-US
288
206
109
91
13
-
NVG24-MFT-US
725
661
414
327
115
72
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
SPIRA-TROL L and K Series Control Valves ANSI/FCI 70-2 Class VI Shut-off (PTFE soft-seated trim) Model NVF24-MFT-US
500
395
263
204
87
62
NVF24-MFT-E-US
500
395
263
204
87
62
NVG24-MFT-US
725
725
568
440
189
135
Spares No spare parts are available for this actuator range Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
TI-1-518-US
08.07
121
Control Valves Linear Actuators
Belimo AFB Series Electric Actuators for ½" to 2" B Series and SPIRA-TROL L & K Series Control Valves Description The Belimo AF Series actuators are suitable for either two position or modulating control. These actuators can be used with B Series or SPIRA-TROL L and K Series control valves. Multi-Function Technology (MFT) An integrated microprocessor allows for a variety of parameters, including control signal type, to be configured in the factory or the field with a PC and Belimo software.
2
Manual Operation A 5mm Allen wrench can be used to manually operate the actuator. Turning the wrench clockwise will extend the spindle. Spindle position will be retained until power is applied to the actuator.
3
Overload Protection The actuator is protected against short circuiting and reverse polarity. The spindle stroke is adapted automatically and is overload protected.
1
Operational Display The stroke is physically shown by a travel indicator on the actuator yoke.
Available Types Actuator Model AFB24-MFT-US 2 x AFB24-MFT-US
Specifications Valve action in event of power failure B Series SPIRA-TROL Optional* Optional* Optional* Optional*
*Power failure action should be specified at the time of order and will determine the actuator to yoke mounting orientation.
Materials of Construction
No. Component 1 Yoke 2 Base 3 Cover
Material Steel Aluminum die casting Steel
Ambient Limits Storage temperature -40°F to 176°F (-40°C to 80°C) at 5 to 95% RH Ambient temperature -22°F to 122°F (-30°C to 50°C) at 5 to 95% RH Maximum valve media temperature 338°F (170°C)* * Equivalent to a saturated steam pressure of 100psig (6.9barg)
Agency Listings General Housing
Supply Voltage 24 VAC 50/60 Hz or 24 VDC Transformer Sizing 10 VA (Class 2 power supply) Power Consumption 7.5W running, 3W holding Electrical Connection 3 ft., 18 GA appliance cable, 1/2” conduit fitting Runnning Time Motor 70 - 220 sec Runnning Time Spring 1 Vdc 'out of range' Maximum alarm level > 6.5 Vdc alarm-voltage Maximum recovery level < 6 Vdc Minimum alarm level < 2.5 mA Level Minimum recovery level > 4 mA 'out of range' Maximum alarm level > 21 mA alarm-current Maximum recovery level < 20 mA Maximum voltage 24 Vdc (nominal) 24 Vdc Maximum current 25 mA supply Ripple voltage 10 mV, full load Minimum current 0 mA Maximum current 22 mA Open circuit voltage 19 Vdc (maximum) 4 - 20 mA Resolution 1% FSD Maximum output load 500 ohm Isolation 100 V Output rate 10 / second Contacts 2 x single pole changeover relays (SPCO) Voltage ratings (maximum) 250 Vac Resistive load 3 amp @ 250 Vac Output Inductive load 1 amp @ 250 Vac technical Relays ¼ HP (2.9 amp) @ 250 Vac ac motor load 1 data /10 HP (3 amp) @ 120 Vac Pilot duty load C300 (2.5 amp) - control circuit / coils Electrical life (operations) 3 x 10 5 or greater depending on load Mechanical life (operations) 30 x 10 6 Physical layer RS485 4-wire full or 2-wire half duplex Protocol Modbus RTU format RS485 Isolation 60 Vac/dc Receiver unit load (256 devices - maximum) Output rate Up to 10 frames / second Physical layer IrDA Baud 38 400 Infrared Range 10 cm (4") Working angle 15° Exempt from EN 60825-12: 2007 Safety of laser products - Eye safety information does not exceed the accessible emission limits (AEL) of Class 1
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
226
TI-P402-134-US
10.13
LC2650 Level Controller Safety information, installation and maintenance Warning: This document does not contain sufficient information to install the unit safely. The unit operates at a potentially fatal mains voltage. Before attempting to install the unit read the Installation and Maintenance Instructions supplied with it. Caution: before installing and connecting the power ensure there is no condensation within the unit. The product may be installed on a DIN rail, on a chassis plate, or in a panel cutout. A bezel is supplied. The product must be installed in a suitable industrial control panel or fireproof enclosure to provide impact and environmental protection. A minimum of IP54 (EN 60529) is required. Spirax Sarco can provide suitable plastic or metal enclosures Do not install the product outdoors without additional weather protection. Do not attempt to open the product - it is sealed and has no replaceable parts or internal switches. Do not cover or obstruct the infrared beam between products. All wiring materials and methods shall comply with relevant standards where applicable. No special servicing, preventative maintenance or inspection of the product is required. Boiler water level controls and level alarms do, however, require testing and inspection.
Dimensions / weight (approximate) in mm and g. Weight 550 g. (1.21 lb)
Boiler Controls
120 mm (4.72")
Level Controls
52 mm (2.05")
LC2650 100
50
140 mm (5.51")
120 mm (4.72")
0 %
SP
PV
AL
OK
How to specify
Multi-voltage level controller having two alarms, configurable high or low, infrared communication as a master or slave unit.
How to order
Example: 1 off Spirax Sarco LC2650 level controller.
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2000
TI-P402-134-US
10.13
227
APS 1 Probe Simulator • A valuable diagnostic aid for Spirax Sarco boiler control installations • Compatible with all TDS/level probes and controllers • No need to fire boiler or alter water levels • No battery or power supply needed CP10 Connector
• Easy to operate
Test Sockets
Level Controls
Boiler Controls
Description
The APS 1 probe simulator is used in place of a level or conductivity probe to verify the correct operation of Spirax Sarco controllers. It can also be used to diagnose wiring/probe faults. It is connected to the level probe or conductivity probe wiring, avoiding the need to fire the boiler or alter water levels, and is quick and easy to use. The APS 1 has switch settings covering all Spirax Sarco probe types and ranges. A potentiometer provides the variable input to a capacitance controller, and 4mm test sockets are provided for connection of a multimeter, which is used to check the voltage when simulating capacitance probes. Switches simulate wet or dry (high or low resistance) conductivity level probe conditions, and resistors are built in to represent various conductivity probe ranges. The APS 1 is powered by the controller under test, so needs no batteries or external power supply. The unit is fitted with two inputs, connected in parallel. One is for connection of a PT 1, 2, or 3 plug tail, and the other is a DIN 43650 connector as used on conductivity and capacitance probes. Full operating instructions are supplied with each unit.
Limiting conditions
Maximum ambient temperature Protection rating IP 40
Toggle Switches
Potentiometer
DIN 43650 Connector
Selector Switch
130°F (55°C)
Technical data
Conductivity probe settings 22Ω, 68Ω, 220Ω, 680Ω, 2.2kΩ, 6.8kΩ, 22kΩ Level probe settings LP 31 6.8kΩ/15kΩ LP 30 6.8kΩ/15kΩ LP 10/EL 9 (High sensitivity) 68kΩ/150kΩ LP 10/EL 9 (Low sensitivity) 6.8kΩ/15kΩ Capacitance probe range 0-10 Volts output
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
228
TI-9-401-US
12.13
APS 1 Probe Simulator Dimensions (approximate) in inches and millimeters
5.2" (132)
3.4" (86)
3.3" (85)
4.3" (110)
Boiler Controls
5.4" (138)
Weight 1lb (450g)
Level Controls
Materials
Case Die-cast aluminium Coating Nylon (grey)
How to order
Spirax Sarco APS 1 probe simulator.
TI-9-401-US
12.13
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2002
229
Boiler Controls Level Controls Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
230
TI-P403-41 AB Issue 3
Cert. No. LRQ 0963008
DS1000 Digital Display
ISO 9001
DS1000 Digital Display Description The Spirax Sarco DS1000 is connected in series with a 4 - 20 mA Description
Principal features: - IP65 front panel seal. - Loop powered 4-20 mA input. - Pre-calibrated for percentage indication.limits Pressure / temperature - Can be scaled for any engineering units. Maximum ambient temperature - IP65 front panel seal. Minimum ambient temperature
50°C 0°C
Pressure / temperature limits Safety information, and maintenance Maximum ambient temperature installation 122° F (50°C) Forambient full details see the installation and maintenance instructions Minimum temperature 32°F (0°C) supplied with the product. Installation note:
Safety installation maintenance Theinformation, DS1000 is fitted in a 92 x 44 mm and aperture in the boiler panel.
installed adjacent to switch gear, electromagnetic For fullIt should details not seebethe installation and maintenance instructions starters, contacters, supplied with the product. thyristor power units, or motors. Installation note: Materials The DS1000 is fitted in a 3.62" x 1.73" (92 x 44 mm) aperture in the Front bezel / back panel Nylon 6-glass filled boiler panel. It should not be installed adjacent to switch gear, electroCase magnetic starters, contacters, thyristor power units, orAluminium motors.
� ��������� �
Boiler Controls
Because instrument isforloop poweredindication. it needs no external power Pre-calibrated percentage - the supply. It requires less than 3 volts from the loop for operation. - Can be scaled for any engineering units.
������
Materials
Front bezel / back panel Nylon 6-glass filled Case Aluminium
Technical data (at 20°C) Technical data Input
68°F (20°C) 4 - 20 mA 2 wire 4-20mA 2 wire 12.7 mm high LCD 3½ digit 0.5" (12.7mm) high LCD
View more...
Comments
