Valves and Instruments

January 24, 2018 | Author: Rommel Heredia Tejada | Category: Valve, Actuator, Gas Technologies, Mechanical Engineering, Building Materials
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spiraxsarco.com/us

spiraxsarco.com/us

Valves & Instruments

SPC1006                                            Printed in USA 3/2014. Copyright 2014 Spirax Sarco, Inc.

13th Edition

SPIRAX SARCO, INC. 1150 Northpoint Blvd. Blythewood, SC 29016 t: 800.883.4411 or: 803.714.2000 f: 803.714.2222 www.spiraxsarco.com/us

Valves & Instruments Product Handbook

Valves & Instruments Product Handbook 13th Edition

1

Copyright © 2014 by Spirax Sarco, Inc. Spirax Sarco Valves & Instruments Product Handbook Thirteenth Edition

All rights reserved. No part of this publication covered by the copyrights hereon may be reproduced or copied in any form or by any means graphic, electronic, or mechanical without written permission of Spirax Sarco, Inc.

Printed in the United States of America 3/2014

2

Spirax Sarco has a broad range of products tailored to meet the vast needs of steam and process fluid users everywhere. For years, Spirax Sarco has fulfilled these needs and today strives to improve this technology as we are in the 21st Century. Steam technology contributes to our way of life in the manufacturing of just about everything we eat, drink, wear or use whether in our homes or the facilities in which we work. Steam is the prime carrier of heat in process industry, as well as an efficient means of space heating, and it is also gaining importance as a sterilizing medium. Spirax Sarco is committed to the development and use of steam and for over 90 years the company’s vast knowledge of steam applications in conjunction with its wide product range has become an integral part in energy conservation in industry as well as commercial applications throughout the world. Today, the Spirax Sarco companies employ more than 3,700 people around the world giving total customer support through 105 Spirax Sarco sales offices and offices in 37 countries – all of these in close contact with engineers and designers of plants. This close knit relationship assures customer satisfaction everywhere and in- turn ensures the adaptability of the Spirax Sarco factories in the United States, North and South America, Europe, the Far East and Africa to the ever-changing world around us. Spirax Sarco is committed to quality and excellence now and into the future.

The best choice for reliable equipment to fulfill the needs of steam and process fluid users with the right price, at the right place and time.

To contact your local Spirax Sarco Representative, call:

Toll Free 1-800-883-4411

3

How To Use This Book

Accepted international designations for limiting conditions are used throughout this catalog. An explanation of Pressure Shell Design Conditions and Limiting Operating Conditions follows:

Pressure Shell Design Conditions: • PMA - Maximum Allowable Pressure • TMA - Maximum Allowable Temperature These are the maximum pressures and temperatures to which the pressure shell (body, cover, bolting, etc.) of the product may be safely and permanently exposed. The product may or may not operate properly at these maximum conditions; the internal parts may be damaged or destroyed, but the pressure-retaining components will not break or become permanently distorted. It is sometimes permissible to exceed the maximum allowable conditions temporarily. For example, a cold hydraulic test at 1-1/2 times the cold PMA is usually permitted. Because the maximum allowable pressure depends on the temperature, there is no one value for PMA. Quoting only the cold PMA without mentioning the corresponding temperature could be misleading. PMA is usually given at three temperatures:

• Cold • Maximum Allowable Saturated Steam Temperature • Maximum Allowable Temperature

There is only one value for maximum allowable temperature (TMA); the corresponding pressure range is given in this literature. PMA and TMA are strictly safety related. They have very little to do with the actual operation of the product.

Limiting Operating Conditions: • Maximum Operating Pressure - PMO • Maximum Operating Temperature PMO is the maximum fluid (steam, gas or liquid) pressure at which the product will operate properly. Depending on the type of product, PMO may or may not be related to temperature. Unless otherwise indicated, the downstream pressure is assumed to be O psig. Maximum operating temperature may depend on superheat tolerance, internal materials (e.g. neoprene o-rings), pressure shell design conditions, or any combination of these factors. Depending on the type of product, it usually varies with the actual operating pressure. An example on the opposite page graphically illustrates limiting conditions.

4

Example of Limiting Conditions BPT21 Steel-Bodied Balanced Pressure Thermostatic Steam Trap

Limiting Operating Conditions



Maximum Operating Pressure (PMO) Maximum Operating Temperature



Pressure Shell Design Conditions



PMA (Maximum Allowable Pressure)



TMA (Maximum Allowable Temperature)

800



304 PSIG 437˚F at 304 PSIG; 90˚F of Superheat at Operating Pressures below 282 PSIG



362 PSIG/0-248˚F 309 PSIG/424˚ F 188 PSIG/752˚F





TMA 752°F / 0-188 psig

752°F/0-188 PSIG

PMA (at TMA) 188 psig / 752°F

600 90°F of Superheat at 282 psig 437°F at 304 psig

Max. Operating Temperature

PMA (at Saturated Steam Temperature) 309 psig / 424°F 400

90°F

Pressure Shell Design Conditions

Saturated Steam 200 Temperature °F

PMO — 304 psig

Pressure PSIG

100

200

PMA (cold) 362 psig / 0-248°F

300

400

5

6

VALVES & INSTRUMENTS Product Handbook MASTER TABLE OF CONTENTS

Control Valves table of contents Globe Control Valves Linear Actuators Positioners & Switches Controllers, Transmitters & Sensors Piston Actuated Valves

9 12 -91 92 - 155 156 - 173 174 - 189 190 - 209

Boiler Controls table of contents Level Controls Level Alarms Boiler Blowdown & CCD Bottom Blowdown

211 212 - 229 231 - 239 240 - 267 268 - 277

Engineering Data Model Designation Index

278 288



7

Control Valves INDEX

Control Valves

for temperature, pressure and flow control.

Getting maximum productivity from any fluid control system requires accurate and reliable control of pressure, temperature and flow to obtain optimum conditions. Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

8

Control Valves INDEX

Control Valves Table of Contents Tech. Illus. TI-1-618-US

Model / Description



Steam Sizing Chart

Page No. e Glob l tro Con s e Valv

12

TI-1-622-US

PM Series Pneumatic Actuators for B Series Control Valves

TI-1-620-US

B Series 1/2" to 2" 2-Way and 3-Way Bronze Control Valves

TI-S24-70-US

SPIRA-TROL 1/2" to 4" ASME Two-port LEA, LFA and LLA Control Valves

18

TI-S24-71-US

SPIRA-TROL 1/2" to 4" ASME Two-port KEA, KFA and KLA Control Valves

30

TI-P378-02-US

SPIRA-TROL 6" and 8" KEA, KFA, and KLA Two-port Control Valves

50

TI-P183-02-US

Steri-Trol Clean Service ‘S’ Series Control Valves 1/2" (DN15) to 4" (DN100)

59

TI-F12-21-US

CE43 1" (DN25) to 4" (DN100) Carbon Steel Cage Design, Two Port Control Valves

76

TI-F12-24-US

CE43 5" (DN125) to 8" (DN200) Carbon Steel Cage Design, Two Port Control Valves

78

TI-F12-20-US

CE83 1" (DN25) to 4" (DN100) Alloy Steel Cage Design, Two Port Control Valves

80

TI-F12-25-US

CE83 5" (DN125) to 8" (DN200) Alloy Steel Cage Design, Two Port Control Valves

82

TI-F12-34-US CE63 1" (DN125) to 4" (DN200) Stainless Steel Cage Design, Two Port Control Valves

14 16

84

TI-F12-33-US

CE63 5" (DN125) to 8" (DN200) Stainless Steel Cage Design, Two Port Control Valves

86

TI-F12-22-US

C Series Valve Spares

89

TI-F12-23-US

C Series Valve Options

90

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

9

Control Valves INDEX

Control Valves Table of Contents Tech. Illus.

Model / Description



Page No.

TI-P327-01-US

TN 2000 Series Pneumatic Piston Actuator for 6" and 8" SPIRA-TROL Control Valves

92

TI-P357-30-US

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves

98

TI-P320-57-US

PN1000 Series Spring Extend Pneumatic Actuators for 2-1/2" to 4" L & K Series Valves 106

TI-P320-56-US

PN1000 Series Spring Extend Pneumatic Actuators for 6" and 8" K Series

108

TI-P357-23-US

PN1000 Series Spring Extend Pneumatic Actuators (for C Series)

112

TI-1-518-US

Belimo NV Series Electric Actuator

120

TI-1-519-US

Belimo AFB Series Electric Actuator

122

TI-P358-25-US

AEL5 Series

TI-P358-28-US

Accessories for AEL5 Series

TI-P358-07-US

EL5600 Series Electric Actuator for 1/2" to 4" K & L Series Valves

TI-P358-09-US

EL5650 Series Electric Actuators 6" to 8" K Series Valves

140

TI-P358-06-US

Accessories for EL5600 Series Actuators

144

TI-P358-23-US

AEL6 Series

146

ar Line rs ato Actu

132 136

TI-1-523-US Rotork CVL Electric Actuator for SPIRA-TROL Control Valves

152

TI-1-610-US

PP5 Pneumatic Positioner

156

TI-1-611-US

EP5 Electro Pneumatic Positioner ISP5 Intrisically Safe E/P Positioner

TI-P343-36-US

SP400 Electropneumatic Smart Valve Positioner

TI-P343-34-US

SP500 Electropneumatic Smart Valve Positioner

TI-P370-19-US

SP300 Pneumatic Positioner

TI-P343-07-US

IPC4A Convertor

TI-1-609-US

MPC2 High Efficiency Compressed Air Filter/Regulator

170

TI-1-616-US

Stonel Position Transmitter

172

TI-1-617-US

Stonel Limit Switch

173

s& oner i t i s Po ches Swit



158 160 162 164



Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

10

124

169

Control Valves INDEX

Control Valves Table of Contents Tech. Illus. TI-P320-47-US

Model / Description PN600 Series Pneumatic Controllers



Page No. itters

sm Tran , s r trolle Sensors Con &

TI-P323-28-US

SX80 Process Controller

TI-P323-30-US

SX90 Process Controller

TI-P322-06-US

EL2270 & EL2271 Temperature Probes

TI-P322-02-US

EL2600 Pressure Transmitter and ‘U’ Syphons

TI-P373-13-US

PF6 Series Stainless Steel Piston Actuated On/Off Valves

TI-P373-14-US

PF51G Bronze Piston Actuated On/Off Valves

TI-P373-04-US

Type DM Solenoid Valves for use with Piston Actuated Valves

TI-8-500-US

Typed MDM Banked Pilot Valves for use with Piston Actuated Valves

174 176 180 186 188

n Pisto d ate Actu es Valv

190 198 207 208

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

11

Control Valves Globe Control Valves

Steam Sizing Chart Determining the Value Cv

Cv calculation is an interactive process requiring knowledge of valve dynamics, piping geometry factors, and outlet velocities. In practice, this sizing chart is based on emperical values and will cater for most applications.

This chart is for example only. A complete chart for sizing is overleaf.

How To Use the Chart

Example 1. To find Cv value for critical flow application. Steam Demand 1500 lb/hr Upstream Pressure 55 psi guage 70 psi absolute Refer to Selection Chart Opposite. 1) Draw 1500 lb/hr flow line (A-B) 2) Draw a horizontal line from 70 psi absolute to critical pressure drop line (C-D). At this intersection drop a vertical line. 3) At the crossing point of these two lines, read off the Cv value required, i.e. Cv 13 4) Select valve size required from the appropriate valve type technical information sheet. Example 2. To find Cv value for non critical flow application. Steam Demand 500 lb/hr Upstream Pressure 85 psi guage 100 psi absolute Downstream Pressure 65 psi quage 85 psi absolute 1) Draw 500 lb/hr flow line. 2) Draw a horizontal line from 100 psi absolute At the intersection with 20 psi pressure drop, draw a vertical line. 3) At the crossing point with the 500 lb/hr horizontal line read off the Cv value required, i.e. Cv 3.8 4) Select valve size required from the appropriate valve type technical information sheet.

How to Use Formula

Proceed by calculating the required Cv from given flow data, having prior determined whether the flow is critical or sub-critical. The following equations have been adapted from the ISA S75.01 standard to allow for practical everyday use without significant sacrifice in accuracy.

For Steam Service Subcritical Flow When ∆P is less than .81 (P /2) 1

Critical Flow When ∆P is greater than .81 (P /2) 1

For Saturated Steam Cv=

w Cv= 2.1= ∆P (P 1+P 2) Cv = P1 = P2 = ∆ P = w =

w 1.647 (P 1)

Valve Coefficient Upstream Pressure, psia Downstream Pressure, psia Pressure drop P1 - P2, psia Flow Rate, lb/h

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

12

TI-1-618-US

3.03

Globe Control Valves

Control Valves

Steam Capacity Chart

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003

TI-1-618-US

3.03

13

Control Valves Globe Control Valves

PM Series Pneumatic Actuators for B Series Control Valves Description

PM Series compact multi-spring diaphragm actuators are available in three sizes to suit the requirements of our ½” to 2” B Series control valves at various pressures. Actuators are available with an optional, top-mounted hand-wheel. A full stainless steel version is also available on special request. While many of these actuators will be operated directly by a 3-15 psig control signal, any of the Spirax Sarco range of positioners can be mounted with the optional spindle adaptor (part no. 3578000).

Available Types and Options

Standard version with corrosion resistant paint finish. Full stainless steel version to special enquiry. Spring-to-retract spindle. Spring-to-extend spindle.

Technical Data

Ambient temperature range -4F to 230°F Maximum air pressure 60 psig Stem travel ¾” Air supply connection ¼” NPT

Materials

Diaphragm housing Carbon Steel Yoke Ductile Iron Diaphragm Reinforced Nitrile Gaskets Neoprene Springs Steel (50CR4V2) Bolts and nuts Carbon/alloy steel

Selection Guide

Type PM PM PMS Actuator size

2 = 36 sq.in 3 = 60 sq.in 7 = 109 sq.in

3

Spindle travel

2 = ¾”

2

Spring range

0 = 3-15 psig 1 = 3-9 psig 2 = 9-15 psig

0

Spring action

E = Spring extend R = Spring retract

E

Manual override

H = Handwheel

Available Spares Diaphragm kit Spring Kit Spindle seal kit

Example: 1 x PM320E pneumatic actuator.

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

14

TI-1-622-US

11.13

Control Valves

PM Series Pneumatic Actuators for B Series Control Valves Note: The actuator must be fully vented to achieve the differential pressures shown below. If the control system does not allow the actuator to be vented, please contact Spirax Sarco for assistance.

Spring Retract

Closes B Series 2-way valve and closes top seat of B Series 3-way valve on loss of air. Model

Net Spring Range (psig)

Min. Air Pressure (psig)

3 - 15 6 - 18 3-9 9 - 15 3 - 15 6 - 18 3-9 9 - 15 3 - 15 6 - 18 3-9

20 23 20 20 20 23 20 20 20 23 20

PM220R PM221R PM222R PM320R PM321R PM322R PM720R PM721R

1/2” Cv 6 250 250 250 250

3/4” Cv 3.5 250 250 250 250

Cv 8 149 250 149 250

Cv 6 250 250 250 250

1” Cv 13 Cv 8 83 130 205 250 83 130 250 250 165 250 250 250 165 250 250 250

1-1/4” 1-1/2” 2” Cv 20 Cv 13 Cv 28 Cv 20 Cv 50 Cv 28 44 114 44 184 91 209 91 250 187 250 187

75 197 75 250 157 250 157 250 250 250 250

26 76 26 126 60 144 60 228 128 250 128

37 107 37 177 84 202 84 250 180 250 180

13 45 13 77 35 88 35 141 78 175 78

Globe Control Valves

Maximum differential pressures for ANSI/FCI 70-2 Class IV and VI shut-off

21 71 21 121 54 138 54 222 123 250 123

Spring Extend

Opens B Series 2-way valve and closes bottom seat of B Series 3-way valve on loss of air. Model

Net Spring Range (psig)

PM220E

Air Pressure (psig)

3 - 15

1/2” Cv 6 250 250 250

3/4” Cv 3.5 250 250 250

Cv 8 149 250 250

Cv 6 250 250 250

1” Cv 13 Cv 8 83 130 164 250 250 250

1-1/4” 1-1/2” 2” Cv 20 Cv 13 Cv 28 Cv 20 Cv 50 Cv 28

18 44 75 26 37 13 21 20 91 157 60 84 34 54 25 208 250 143 201 87 137 30 250 250 226 250 140 221 PM320E 3 - 15 18 250 250 165 250 91 157 60 84 35 54 20 250 250 250 250 170 250 116 163 70 110 25 250 250 250 250 159 250

Approximate dimensions and weights (inches and pounds)

Actuator Model

Diameter D

H1

H2

PM200

9.25

9.31

16.67

20

PM300

11.22

11.6

22.66

42

PM700

15.43

14.7

27.52

49

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

Weight

TI-1-622-US

11.13

15

Control Valves Globe Control Valves

B Series 1/2" to 2" 2-Way and 3-Way Bronze Control Valves Description

The B Series is a light-industrial bronze control valve range for pressure, flow and temperature control of steam, gases and liquids. Available in 2-Way and 3-Way body configurations for modulating control with PM Series pneumatic actuators or Belimo NV or AF Series electric actuators. For enhanced control, any of the extensive range of Spirax Sarco positioners may be fitted to pneumatic actuators.

Technical Specifications Body sizes 1/2", 3/4", 1", 1-1/4", 1-1/2", 2" Body material ASTM B62 Connection Screwed NPT Body rating 400 psig @150°F / 250 psig @ 400°F (ASME B16. 15 Class 250) Characteristic 2-Way: Equal Percentage or Linear 3-Way: Linear Rangeability 50:1 Temperature range -20° to 400°F Metal Seating ANSI/FCI 70-2, Class IV (2 Way and 3 Way Valves) Leakage Rate PTFE Soft seating ANSI/FCI 70-2, Class VI (2 Way Valves only)

Operating Range 1

3

2

4 5

6 7

Materials

8

No. Part

Material

1 2 3 4* 5 6 7* 8

Stainless Steel Steel Brass PTFE/EPDM Cast Bronze Stainless Steel Stainless Steel Cast Bronze

Locknut Bonnet Nut Gland Nut Stem Seal Body Seat Head and Stem Plug

Spare Parts

Available spare parts are indicated by * in materials list above.

ASTM B16 ASTM ASTM ASTM ASTM

B62 A561 303 A561 303 B62 Detail of Soft Seal Option

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

16

Detail of 3-Way Option

TI-1-620-US

11.11

A B C Size End to Bottom to Centerline to End Centerline Actuator Shoulder

D Actuator Shoulder to end of steam (closed position)

Globe Control Valves

Dimensions and Weights (inches and pounds)

Control Valves

B Series 1/2" to 2" 2-Way and 3-Way Bronze Control Valves Weight

1/2"

3.5

2.5

1.4

90

4

3/4"

3.5

2.5

1.4

90

4

1"

4.25

3

1.5

90

4.8

1-1/4"

5.3

3.8

2.0

90

10

1-1/2"

5.3

3.8

2.0

90

10

2"

6.6

4.5

2.3

90

17

Control Valve Selection Guide

Valve Size

1/2", 3/4", 1", 1-1/4", 1-1/2", 2"

2"

Valve Series

B Series

B

L = Linear E = Equal percentage M = Mixing linear (3-way)

E

Design standards tions

A= ANSI/ASTM specifica-

A

Body Material

5 = Bronze

Connections

1 = Threaded NPT

Seating option

G = Soft seal (PTFE)

Cv

To be specified

Connection Type

To be specified

Valve Characteristic



D

5 1 C

50 NPT B

2"

B

E

A

5

1

Cv 50

NPT

How To Order

A

Example: 1 x 2" BEA51 Cv 50 NPT. Control Valve with PM720R actuator.

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-1-620-US

11.11

17

Control Valves Globe Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4" Description SPIRA-TROL is a range of two-port single seat globe valves with cage retained seats conforming to ASME standard. These valves are available in three body materials in sizes ranging from ½" to 4". When used in conjunction with a pneumatic or electric linear actuator they provide characterized modulating or on / off control.

LEA valve

LEA valve

PTFE packing

Bellows seal

with

with

Sizes and pipe connections Body material Cast iron

Connections

Type

Size range

Screwed

NPT

LEA31

½", ¾", 1", 1¼", 1½" and 2"

Flanged

ASME class 125

LEA33

1", 1½", 2", 2½", 3" and 4"

Carbon steel

Flanged

ASME class 150

LEA43

½", ¾", 1", 1½", 2", 2½", 3" and 4"

Stainless steel

Flanged

ASME class 150

LEA63

½", ¾", 1", 1½", 2", 2½", 3" and 4"

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

18

TI-S24-70-US

2.14

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4" LEA

Equal percentage (E) - Suitable for most modulating process control applications providing good control at all flowrates.

LFA

Fast opening (F) - For on / off applications only.

LLA

Linear (L) - Primarily for liquid flow control where the differential pressures across the valve are constant.

Globe Control Valves

SPIRA-TROL valve characteristic - options:

Important note: Throughout this document, reference has been made to the standard LEA control valve. With the exception of trim type, the LEA, LFA, and LLA control valves are identical.

SPIRA-TROL valve options:

PTFE chevron seals

Standard

Stem sealing

Bellows / graphite secondary seals (D)

Zero emissions and high temperature applications



Graphite packing

High temperature applications



Metal-to-metal



431 stainless steel - standard

316L stainless steel

Seating

Soft seating

Up to 392°F - PTFE for Class VI shut-off



Hard facing

316L stainless steel with Stellite 6 facing - for more arduous applications

Bonnet type

Standard bonnet

Trim



Extended bonnet for large pipe lagging or hot / cold applications Standard trim Low noise and anti-cavitation trim (see TI-S24-59)

SPIRA-TROL valves are compatible with the following actuators and positioners: Electric

EL7200, AEL5 and AEL6 series

Pneumatic

PN1000, PN9000 and PN2000 series



PP5 (pneumatic) or EP5 (electropneumatic)

Positioners

ISP5 (intrinsically safe electropneumatic)



based electropneumatic)



SP300 (digital communications)

SP400 and SP500 (microprocessor

Refer to the relevant Technical Information sheet for further details.

Standards

Designed in accordance with EN 60534. This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when so required.

Technical data



Plug design Leakage

Parabolic

Balanced and Unbalanced Class IV Metal-to-metal Unbalanced (optional) Class V

Soft seal



Balanced

Class IV

Unbalanced

Class VI

Equal

50:1

Rangeability Linear

30:1



Fast

10:1

Travel

½" - 2"

¾"

2½" - 4"

1

"

Typical flow characteristic curves 100 Fast opening

This product is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must be stated at the time of order placement.

Flow %

Certification

Linear

50

Equal percentage

0

0

50

Valve opening %

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003

100

TI-S24-70-US

2.14

19

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"

Globe Control Valves

Materials Body material

No. 1

Part Body

Cast iron

2

Bonnet

2a 1

Bonnet extension Body

Carbon steel

2

Bonnet

Stainless steel

2a 1 2 2a 2b

Bonnet extension Body Bonnet Bonnet extension Bellows

2c

Extended bonnet

3 4 5 6 7 8 9 * 10 * 11 * 12 * 13 14 * 15 * 16 * 17 * 18 19 20 21 22 23 24 25 26

Stem lock-nut Bonnet gasket Seat retainer Valve seat ring Seat gasket Valve plug and stem Lower stem guide Lower stem wiper Packing guard washer Spring Packing spacer Chevron packing set Outer 'O' ring Upper stem guide Inner 'O' ring Gland nut Scraper ring Actuator clamp nut Bellows assembly Bonnet extension gasket Top plate (bonnet extension only) Lower spindle bearing housing Lower spindle bearing Spindle lock and anti-rotation nut

All versions

27

½" - 2" 2½" - 4"

½" - 2" 2½" - 4"

Bonnets nuts Set screws

28

Standard bonnet studs

Type LEA31 and LEA33 LEA31 and LEA33 LEA31 and LEA33 LEA31 and LEA33 LEA43 LEA43 LEA43 LEA43 LEA63 LEA63 LEA63 All versions LEA63 All others All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions All versions LEA63 All others All others LEA63 All others

Material Cast iron ASTM A126B Ductile iron ASTM A395 Ductile iron ASTM A395 Carbon steel ASTM A216 WCB or A105N Cast steel ASTM A216 WCB Carbon steel ASTM A105N Cast steel ASTM A216 WCB Carbon steel ASTM A216 WCB or A105N Stainless steel ASTM A351 CF8M Stainless steel ASTM A351 CF8M Stainless steel Stainless steel Stainless steel A351 CF8M Carbon steel A216 WCB Stainless steel Reinforced exfoliated graphite Stainless steel Stainless steel, except FULL PEEK soft seat Reinforced exfoliated graphite Stainless steel Glass filled PTFE, except Nitronic bush option PTFE Stainless steel Stainless steel Stainless steel PTFE Viton Glass filled PTFE, except Nitronic bush option Viton Stainless steel PTFE Plated carbon steel Stainless steel Reinforced exfoliated graphite Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel ASTM A194 Gr. 8M Steel ASTM A194 Gr. 2H Steel 8.8 Stainless steel ASTM A193 Gr. B8 M2 Steel ASTM A193 Gr. B7

Graphite packing High temperature packing

9 16 14

Lower and upper stem guide

All versions

Stellite 6

Grafoil packing

All versions

Graphite rings

10, 11, 12, 15, 17, 19

Not used

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

20

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2.14

18

19 8 17

20 15

16

14

27

13 12

2

11 10 9

4

3

Globe Control Valves

3

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"

18 9 14 28 27 16

Bonnet with graphite packing

1

6

7

5

LEA valve with PTFE packing

14

LEA valve with extended bonnet (E)

2a 2b

2c Extended bonnet (E)

22

LEA valve with bellows seal (D) Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003

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21

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"

Globe Control Valves

Cv values Valve size

½"

1"

1¼"

1½"

2"

2½"

3"

4"

Equal %

5.0

7.5

12.0

16.0

30.0

45.0

75.0

120.0

190.0

Linear Fast opening Equal %

5.0

7.5

12.0

16.0

30.0

45.0

75.0

120.0

190.0

5.0

7.5

12.0

16.0

32.0

50.0

88.0

136.0

210.0

2.5

5.5

8.5

18.0

16.0

33.0

48.0

85.0

130.0

Linear

2.5

5.5

8.5

12.0

18.0

33.0

48.0

85.0

130.0

Reduced trim 2

Equal %

1.8

2.5

6.0

8.5

13.0

18.0

36.0

50.0

90.0

Linear

1.8

2.5

6.0

8.5

13.0

18.0

36.0

50.0

90.0

Reduced trim 3

Equal %

1.0

1.88

3.0

6.0

9.0

14.0

18.0

38.0

53.0

6.0

9.0

14.0

18.0

38.0

53.0

Full port

Standard trim

¾"

Reduced trim 1

Linear

Microflute

1.0

1.8

3.0

0.5

0.5

0.5

0.2

0.2

0.2

0.1

0.1

0.1

0.07

0.07

0.07

0.01 0.01 0.01 Notes: - Special Cv on request - For low noise and anticavitation Cv please see TI-S24-59

Pressure / temperature limits - LEA31 and LEA33 cast iron valve body

Flanged ASME class 125

Temperature °F

Screwed NPT

Temperature °C

Pressure psi g

Steam saturation curve

Note: When the process fluid temperature is sub-zero and the ambient temperature is below 41°F, the external moving parts of the valve and actuator must be heat traced to maintain normal operation.

Pressure bar g

The product must not be used in this region. PTFE soft seated valves are limited to a maximum operating temperature of 392°F. ASME 125

Body design conditions Maximum design pressure

200 psi g @ 150°F

Maximum design temperature

450°F @ 125 psi g

Minimum design temperature

-20°F Standard packing PTFE chevron

- Option P or N

450°F

PTFE soft seat

- Option G

392°F

See the SPIRA-TROL selection guide on page 18 for the full list of available options

Graphite packing

- Option H

450°F

Extended bonnet with PTFE chevron

- Option E

450°F

Extended bonnet with graphite packing - Option E

450°F

Bellows

450°F

Minimum operating temperature

Note: For lower operating temperatures consult Spirax Sarco

Maximum differential pressures

See relevant actuator Technical Information sheet.

Maximum operating temperature

- Option D

Maximum cold hydraulic test pressure of:

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

22

-20°F 300 psi g

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Pressure psi g  





  

A

 Steam saturation curve

  











 A    Pressure bar g





   

Please note - Bellows sealed valves (Option D) are limited to A - A. Temperature °F

Flanged ASME class 150

Temperature °C

Pressure / temperature limits - LEA43 carbon steel valve body

Globe Control Valves

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"

Note: When the process fluid temperature is sub-zero and the ambient temperature is below 41°F, the external moving parts of the valve and actuator must be heat traced to maintain normal operation.

The product must not be used in this region. High temperature graphite packing is required for use in this region. Note: Soft seated valves cannot be used in this region. PTFE soft seated valves are limited to a maximum operating temperature of 482°F.

ASME 150

Body design conditions Maximum design pressure

285 psi g @ 100°F

Maximum design temperature

800°F @ 80 psi g

Minimum design temperature

Maximum operating temperature See the SPIRA-TROL selection guide on page 18 for the full list of available options

-20°F Standard packing PTFE chevron

- Option P or N

PTFE soft seat

- Option G

482°F 392°F

Graphite packing

- Option H

800°F

Extended bonnet with PTFE chevron

- Option E

482°F

Extended bonnet with graphite packing - Option E

800°F

Bellows (A - A on the LEA43 chart)

572°F

- Option D

Minimum operating temperature

Note: For lower operating temperatures consult Spirax Sarco

Maximum differential pressures

See relevant actuator Technical Information sheet.

Maximum cold hydraulic test pressure of:

-20°F 428 psi g

For valve operating above 572°F extended bonnet is recommended for actuator suitability.

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

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23

Flanged ASME class 150

Temperature °C

Pressure / temperature limits - LEA63 stainless steel valve body       

   







Pressure psi g  





   

A

 

Steam saturation curve 







A 









    

Please note - Bellows sealed valves (Option D) are limited to A - A. Temperature °F

Globe Control Valves

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"

Note: When the process fluid temperature is sub-zero and the ambient temperature is below 41°F, the external moving parts of the valve and actuator must be heat traced to maintain normal operation.

Pressure bar g

The product must not be used in this region. High temperature graphite packing is required for use in this region. Note: Soft seated valves cannot be used in this region. PTFE soft seated valves are limited to a maximum operating temperature of 482°F. ASME 150

Body design conditions Maximum design pressure

275 psi g @ 100°F

Maximum design temperature

1 000°F @ 20 psi g

Minimum design temperature

Maximum operating temperature See the SPIRA-TROL selection guide on page 18 for the full list of available options

-58°F Standard packing PTFE chevron

- Option P or N

PTFE soft seat

- Option G

392°F

Graphite packing

- Option H

1 000°F

Extended bonnet with PTFE chevron

- Option E

482°F

Extended bonnet with graphite packing - Option E

1 000°F

Bellows (A - A on the LEA63 chart) Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco Maximum differential pressures

- Option D

482°F

572°F

PTFE packing

-20°F

Graphite packing

-58°F

See relevant actuator Technical Information sheet.

Maximum cold hydraulic test pressure of:

413 psi g

For valve operating above 572°F extended bonnet is recommended for actuator suitability.

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

24

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2.14

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4" Dimensions for the SPIRA-TROL two-port control valve Screwed Valve size

Flanged

NPT

A

B

Globe Control Valves

approximate in inches

LEA valves

C

C1

A1

C1

D

E

F

Thread Bellows Extended seals bonnet

½" ¾" 1" 1¼" 1½" 2" 2½" 3" 4"

6½"

1¾"

4"

4"

7¼"

4"

9"

13.25"

6½"

1¾"

4"

4"

7¼"

4"

9"

13.25"

7¾"

2¼"

4"

4"

7¼"

4"

9"

13.25"

8½"

2¼"

5"

5"

8¾"

5"

10½"

13.94"

9¼"

2½"

5"

5"

8¾"

5"

10½"

13.94"

10½"

3"

5"

5"

10"

5"

10½"

13.94"

8"

10½"

7 "

14½"

16.38"

8"

11¾"

7 "

14½"

16.38"

8½"

13¾"

8½"

15"

17"

2¾"

3"

M8

M12

E

D

E

E D

D

F

C

C1

B

A

A1

Screwed version

Flanged version

Bellows sealed or extended bonnet version

Weights for the SPIRA-TROL two-port control valve

approximate in lbs

Valve size ½ ¾ 1 1¼ 1½ 2 2½ 3 4

LEA31

LEA33

LEA43

LEA63

16 16 22 25 31 33

16 18 30 29 31 38 84 91 132

16 18 30 31 36 38 78 89 124

16 18 30 31 36 38 78 89 124

Additional bellows and Extended bonnet 10

12

21 28

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

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2.14

25

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"

Globe Control Valves

Dimensions / weights for the PN actuator range

approximate in inches and lbs

Actuator range

F

G

H

J

Actuator inches inches inches inches

PN1500 and PN2500 PN1600 and PN2600 PN9100E and variants PN9100R and variants PN9200E and variants PN9200R and variants PN9320E and variants PN9320R and variants PN9330E and variants PN9330R and variants

16" 18 

"

lbs

46"

121.00

46"

154.00

10⅞"

6A"

11⅞"

11⅞"

12⅞"

15  "

13⅜"

15  "

2 

"

8⅞"

13.25

8⅞"

37.50

13¾"

59.50

13¾"

59.50

5½" 2 

"

5½" 2 

"

15⅞" 2 

"

15⅞"

F

Weight

With handwheel lbs

J H

+13.00

Actuator

+5.50 +15.75

G

+8.50 +15.75 +8.50 +15.75 +8.50

Dimensions / weights for the EL and AEL actuator ranges approximate in inches and lbs

G

Weight

inches

inches

lbs

EL7200 series

4"

18½"

6.5

AEL55 and AEL65

7"

22"

22.0

AEL51, AEL52, AEL53, AEL62 and AEL63

7"

18"

11.0

AEL54 and AEL64

7"

19"

15.5

AEL56 and AEL66

9"

30"

44.0

Actuator range

F

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

26

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2.14

Spare parts

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4"

Globe Control Valves

A

SPIRA-TROL - L series

The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied. C1

Available spares

C2

Actuator clamping nut Gasket set

(Non-bellows sealed)

Stem seal kits

PTFE chevrons



Graphite packing

A B, G C

PTFE to Graphite conversion kit

Plug stem and seat kit (No gaskets supplied) PTFE soft seat seal

C

C1 C2 D, E H

B, G, C1

Stem packing and gasket

B, G, C



B, G, C2

Soft seat set

H1

Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.

D

Soft seat arrangement H1

B

H E G

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TI-S24-70-US

2.14

27

Control Valves Globe Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4" Spare parts SPIRA-TROL - L series with bellows seal

The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.

C

Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.

A

Available spares Actuator clamping nut

A

Gasket set

(Non-bellows sealed)

B, G

Stem seal kit

Graphite packing and gasket set

Plug stem and seat kit (No gaskets supplied) Bellows seal assembly PTFE soft seat seal Soft seat set

C2 D, E F H



H1

Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.

F

D3 B Soft seat arrangement

H E G

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28

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2.14

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard LEA, LFA and LLA ½" to 4" Valve size

ASME standard

=

½", ¾", 1", 1¼", 1½", 2", 2½", 3" and 4"

L

=

L series 2-port control valve

Valve series Valve characteristic Flange type Flow

=

Equal percentage

F

=

Fast opening

L

=

Linear

A

=

ASME

Blank

=

under

T

=

over

Connections

Connections

Stem sealing

Seating

Type of trim

Trim balancing

Bonnet type Bolting Finish

E

E

Blank

3

=

Cast iron

=

Carbon steel

6

=

Stainless steel

1

=

Screwed

3

=

Flanged

4

3

P

=

PTFE

H

=

Graphite

N

=

PTFE / Nitronic bush (½" to 2" only)

D

=

Bellows

T

=

431 stainless steel

G

=

PTFE soft seat

S

=

316L stainless steel

W

=

316L with stellite 6 facing

S

=

Standard trim

A1 =

1 stage anticavitation

A2

2 stage anticavitation

P

T

S

P1 =

1 stage low noise cage

P2

=

2 stage low noise cage

P3

=

3 stage low noise cage

U

=

Unbalanced

B

=

Balanced (only available LEA series)

S

=

Standard

E

=

Extended

U

S

S

=

Standard bolting

Blank

=

Standard finish

N

=

Nickel plated

2

=

.2

Series

L

A

4

=

Globe Control Valves

SPIRA-TROL selection guide:

S Blank 0.2

Cvs

To be specified

Cvs 12

Connection type

To be specified

Flanged ASME Class 150

Selection example: 1"

-

L

E

A

4

3

P

T

S

U

S

S

.2

-

Cvs 12

-

Flanged ASME Class 150

How to order Example: 1 off Spirax Sarco SPIRA-TROL 1" LEA43PTSUSS.2 Cvs 12 two-port control valve having flanged connections.

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

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2.14

29

Control Valves Globe Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Description SPIRA-TROL is a range of two-port single seat globe valves with cage retained seats conforming to ASME standard. These valves are available in three body materials in sizes ranging from ½" to 8". When used in conjunction with a pneumatic or electric linear actuator they provide characterized modulating or on / off control.

KEA, KFA and KLA ½" to 8"

Sizes and pipe connections Body material

Connections Screwed

Carbon steel

Screwed

ASME 300 ASME 150 and ASME 300 NPT

Socket weld Flanged

SG iron

NPT

Socket weld Flanged

Stainless steel

Type

Flanged

ASME 300 ASME 150 and ASME 300 ASME 125 and ASME 250

KEA41 KEA42 KEA43 KEA43 KEA61 KEA62 KEA63 KEA63 KEA73

Size range ½", ¾", 1", 1¼", 1½" and 2" ½", ¾", 1", 1¼", 1½" and 2" ½", ¾", 1", 1½", 2", 2½", 3" and 4" 6" to 8" ½", ¾", 1", 1¼", 1½" and 2" ½", ¾", 1", 1¼", 1½" and 2" ½", ¾", 1", 1½", 2", 2½", 3" and 4" 6" and 8" 1", 1½", 2", 2½", 3", 4", 6" and 8"

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

30

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2.14

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" KEA

Equal percentage (E) - Suitable for most modulating process control applications providing good control at all flowrates.

KFA

Fast opening (F) - For on / off applications only.

KLA

Linear (L) - Primarily for liquid flow control where the differential pressures across the valve are constant.

Important note: Throughout this document, reference has been made to the standard KE or KEA control valve. With the exception of trim type, the KEA, KFA, and KLA control valves are identical.

Globe Control Valves

SPIRA-TROL valve characteristic - options:

SPIRA-TROL valve options:

PTFE chevron seals



Graphite packing

Stem sealing

Bellows  / PTFE (B)

Zero emissions and thermal fluids

Bellows  / graphite (C)

Zero emissions, high temperature applications and thermal fluids

Bellows / graphite secondary seals (D)

Zero emissions and high temperature applications





Metal-to-metal Seating Soft seating





Hard facing

Bonnet type

Standard bonnet

Trim



Standard High temperature applications

431 stainless steel - standard 316L stainless steel - ½" to 4" only Up to 392°F - PTFE for Class VI shut-off 316L stainless steel with Stellite 6 facing - for more arduous applications

Extended bonnet for large pipe lagging or hot / cold applications Standard trim Low noise and anti-cavitation trim (see TI-S24-59)

SPIRA-TROL valves are compatible with the following actuators and positioners: Electric

EL7200, AEL5 and AEL6 series

Pneumatic

PN1000, PN2000, PN9000 and TN2000 series



PP5 (pneumatic) or EP5 (electropneumatic)

Positioners

ISP5 (intrinsically safe electropneumatic)



SP300 (digital communications)

SP400 and SP500 (microprocessor based electropneumatic)

Note: Reference the product specific Technical Information sheet for further details.

Standards

Designed in accordance with EN 60534. This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when so required.

Certification

This product is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must be stated at the time of order placement.

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-S24-71-US

2.14

31

Globe Control Valves

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Technical data Plug design

Parabolic



Balanced (6" and 8" only)

Class IV

Unbalanced

Class IV (Class V is optional)

Balanced (6" and 8" only)

Class IV

Unbalanced

Class VI

Metal-to-metal Leakage Soft seal



Equal

50:1

Rangeability

Linear

30:1



Fast

10:1

(½"- 2") (¾") Travel (1½"-  4") (1 ")

(5"-  8")

(2¾")

Typical flow characteristic curves

100

Flow %

Fast opening

Linear

50

Equal percentage

0

0

50

100

Valve opening %

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

32

TI-S24-71-US

2.14

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Body material

Type

Carbon steel

KEA41 KEA42 KEA43

Stainless steel

SG iron

KEA61 KEA62 KEA63 KEA71 KEA73

All versions

No.

Part

1

Body

2

Bonnet

2a 2c 1 2 2a 2c 1 2 2a 2c 2b 3 4 5 6 7 8 9 * 10 11 * 12 * 13 14 * 15 * 16 * 17 * 18 19

Bonnet extension Extended bonnet Body Bonnet Bonnet extension Extended bonnet Body Bonnet Bonnet extension Extended bonnet Bellows Stem lock-nut Bonnet gasket Seat retainer Valve seat ring Seat gasket Valve plug and stem Lower stem guide Lower stem wiper Packing guard washer Spring Packing spacer Chevron packing set Outer 'O' ring Upper stem guide Inner 'O' ring Gland nut Scraper ring

20

Actuator clamp nut

Material ½" to 2" 2½" to 4"

High temperature packing

9 16 14

Cast steel Forged steel Cast steel Cast steel Cast steel

ASTM A216 WCB ASTM A105N ASTM A216 WCB ASTM A216 WCB ASTM A216 WCB

Stainless steel

ASTM A351 CF8M

Stainless steel ASTM A351 CF8M

KEA6_ Others

21 Bellows assembly 22 Bonnet extension gasket 23 Top plate (used on bonnet extension only) 24 Lower spindle bearing housing 25 Lower spindle bearing 26 Spindle lock and anti-rotation nut 27 and 28 For nuts and studs, see page 8

* Graphite packing

Globe Control Valves

Materials - ½" to 4"

SG iron

ASTM A395

Cast steel

ASTM A216 WCB

Stainless steel Stainless steel Reinforced exfoliated graphite Stainless steel Stainless steel Reinforced exfoliated graphite Stainless steel Glass filled PTFE PTFE Stainless steel Stainless steel Stainless steel PTFE Viton Glass filled PTFE Viton Stainless steel PTFE Stainless steel Plated carbon steel Stainless steel Reinforced exfoliated graphite Stainless steel Stainless steel Stellite 6 or stainless steel for KE43, KE71 and KE73 Stainless steel

Lower and upper stem guide

Stelite 6

Grafoil packing

Graphite rings

10, 11, 12, 15, 17 and 19

Not used

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-S24-71-US

2.14

33

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8"

Globe Control Valves

KEA valve with extended bonnet (E) KEA valve with graphite packing 3

18 9 14

2c Extended bonnet (E)

16

KEA valve with PTFE packing

3

18

19 8 17 16

20 15 28 14

14

27

13 12

2

11 10 9

4 2a

½" - 4" KEA with bellows seal (B) and (C)

2b

22

1

6

7

5

KEA valve with bellows seal (D) Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

34

TI-S24-71-US

2.14

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Body material

Type

Carbon steel

KEA43

Stainless steel

KEA63

SG iron

KEA73

All versions

No. Part

Material

1

Body

Cast steel

ASTM A216 WCB

2

Bonnet

Cast steel

ASTM A216 WCB

1

Body

2

Bonnet

Stainless steel

ASTM A351 CF8M

SG iron

ASTM A395

1

Body

2

Bonnet

3

Plug and stem assembly

Stainless steel

4

Cage

Stainless steel

6

Valve seat ring

Stainless steel

9

Bearing

Stellite

10

Spacer (not used in DN125 valves)

Stainless steel

11

Gland nut

Stainless steel

14

Washer

Stainless steel

15

Bonnet gasket

Stainless steel / graphite

16

Seat gasket

Stainless steel / graphite

20

Stem nut

Stainless steel

21

Standard bonnet nut

KEA43 KEA63 KEA73

High temperature bonnet nut

22

PTFE gland versions High temperature gland versions Balanced versions

Standard stud

KEA43 KEA63 KEA73

Carbon steel

ASTM A194 2H

Stainless steel

ASTM A194 8M

Carbon steel

ASTM A194 2H

Stainless steel

DIN ISO 3506 A2

Carbon steel

ASTM A193 B7

Stainless steel

ASTM A193 B8M2

Carbon steel

ASTM A193 B7

8

Spring

Stainless steel

12

Chevron packing set

PTFE

17

Stem 'O' ring

Viton

18

Bonnet 'O' ring

Viton

26

Gland packing

Graphite

3a

Plug and stem assembly

Stainless steel

29

Cage

Stainless steel

31

Balanced seal

Graphite

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

Globe Control Valves

Materials - 6" to 8"

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35

Globe Control Valves

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" ½" to 8" unbalanced valve

20

17

11

18 12

14 2

8

15

9 10

3 4

1

16

6

6" and 8" balanced valve 22 21

4

31 3a

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

36

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2.14

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8"

Body material

No. Part

27

Standard bonnet studs

All versions 28

Standard bonnet studs

Globe Control Valves

Materials - Nuts and studs ½" to 4" Material

KEA4_ KEA6 _ KEA7 _

Steel

ASTM A194 Gr.2H

KEA4_

Steel

ASTM A193 Gr.B7

KEA6 _

Steel

ASTM A193 Gr. B8 M2

KEA7 _

Steel

ASTM A193 Gr. B7

28 27

KE valve

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

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37

Globe Control Valves

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Cv values Valve size

(½" )

(¾")

(1½")

(2")

(2½")

(3")

(4")

Equal %

5.0

7.5

12.0

Linear

5.0

7.5

12.0

16.0

30

45

75

120

16.0

30

45

75

120

Fast opening

5.0

7.5

12.0

16.0

32

50

88

Reduced trim 1

Equal %

2.5

5.5

8.5

18.0

16

33

Linear

Reduced trim 2

Equal %

2.5

5.5

8.5

12.0

18

1.8

2.5

6.0

8.5

13

Linear

1.8

2.5

6.0

8.5

Reduced trim 3

Equal %

1.0

1.8

3.0

Linear

1.0

1.8

3.0

Reduced trim 4

Equal %

1.0

Linear

1.0

Full port

Standard trim

Reduced trim 5

Microflute

(1")

(1¼")

(6")

(8")

190

433

679

190

456

749

136

210

456

749

48

85

130

336

433

33

48

85

130

336

433

18

36

50

90

154

271

13

18

36

50

90

154

271

6.0

9

14

18

38

53

120

191

6.0

9

14

18

38

53

120

191

1.8

6

9

18

1.8

6

9

18

Equal %

1.0

6

Linear

1.0

6

0.50

0.50

0.50

0.20

0.20

0.20

0.10

0.10

0.10

0.07

0.07

0.07

0.01

0.01

0.01

0.20

0.20

0.20

0.10

0.10

0.10

0.07

0.07

0.07

0.01

0.01

0.01

(5")

Note: For low noise and anti-cavitation Cv please see TI-S24-59

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

38

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2.14

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8"

  

A



Pressure psi g   



E Steam saturation curve

  



E

D





C

  Pressure bar g



          B   

Temperature °F

Temperature °C





A - B A - D

Flanged ASME 300 and screwed NPT and SW. Flanged ASME 150.



The product must not be used in this region.



Graphite stem sealing is required for use in this region.

Globe Control Valves

Pressure / temperature limits - KEA41, KEA42 and KEA43 (Carbon steel)

Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below 41°F, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. 3. As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option. Body design conditions

ASME 150 and ASME 300 284 psi g @ 100°F 740 psi g @ 100°F 800°F -20°F 392°F

ASME 150 (6" to 8" only) ASME 300

Maximum design pressure Maximum design temperature Minimum design temperature

PTFE soft seat (G) Standard packing PTFE chevron 482°F Maximum operating temperature Extended bonnet (E) with PTFE chevron Graphite packing (H) 800°F Extended bonnet (E) with graphite packing Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 572°F.

Maximum operating temperature - Bellows only









Steam saturation curve

  

  





 Pressure bar g

 

  

Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Maximum differental pressures

       

Pressure psi g   

Steam saturation curve





Bellows D

Temperature °C



       







 Pressure bar g



Pressure psi g  

          



Steam saturation curve







   Pressure bar g





         

Temperature °F

 



Pressure psi g   

Temperature °F

Temperature °C

Bellows C

Temperature °C

The product must not be used in this region.

Bellows B 

Temperature °F

Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above.

-20°F See relevant actuator Technical Information sheet

Maximum cold hydraulic test pressure of: Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done. Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

1 100 psi g

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39

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Temperature °C



A



 

D



      

Pressure psi g   





 

E



Steam saturation curve

E 



C

  B    

D   Pressure bar g

Temperature °F

Globe Control Valves

Pressure / temperature limits - KEA61, KEA62 and KEA63 (Stainless steel)



A - B

Flanged ASME 300 and screwed NPT and SW.

A - C

Flanged ASME 150.



The product must not be used in this region.



Graphite stem sealing is required for use in this region.

Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +41°F, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. 3. As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option. Body design conditions Maximum design pressure Maximum design temperature Minimum design temperature

ASME 150 and ASME 300 275 psi g @ 100°F 720 psi g @ 100°F 1 000°F -58°F 392°F

ASME 150 (6" to 8" only) ASME 300

PTFE soft seat (G) Standard packing PTFE chevron 482°F Extended bonnet (E) with PTFE chevron Maximum operating temperature Graphite packing (H) 1 000°F Extended bonnet (E) with graphite packing Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 572°F.

Maximum operating temperature - Bellows only

Temperature °C

Bellows B

Pressure psi g

Steam saturation curve

Temperature °F

Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above.

Pressure bar g

Bellows D

Pressure bar g Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco.

Pressure psi g

Steam saturation curve

Temperature °F

Steam saturation curve

Temperature °C

Pressure psi g

Temperature °F

Temperature °C

Bellows C

Pressure bar g PTFE packing

-20°F

Graphite packing

-58°F

Maximum differental pressures See relevant actuator Technical Information sheet Maximum cold hydraulic test pressure of: 1 087.5 psi g Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done. Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

40

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2.14

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" A



  





Steam saturation curve

   

Pressure psi g  



 

G E 





A - F Flanged ASME 250 and screwed NPT and SW. A - G Flanged ASME 125.

The product must not be used in this region.

Globe Control Valves

 



Temperature °F

Temperature °C

Pressure / temperature limits - KEA71 and KEA73 (SG iron)

F 

  Pressure bar g





 

Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +41°F, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. 3. As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option. Body design conditions

ASME 125 and ASME 250 200 psi g @ 150°F 500 psi g @ 150°F 450°F -20°F 392°F

ASME 125 ASME 250

Maximum design pressure Maximum design temperature Minimum design temperature

Maximum operating temperature

PTFE soft seat (G) Standard packing PTFE chevron Graphite packing (H) Extended bonnet (E) with PTFE chevron Extended bonnet (E) with graphite packing

450°F

Maximum operating temperature - Bellows only

Steam saturation curve

 

 

  

 



 Pressure bar g



  

Temperature °C

Pressure psi g   

   

Steam saturation curve

 

 





 

  





Bellows D

   

Temperature °C

Pressure psi g   

 



 







 Pressure bar g



Pressure psi g  



Steam saturation curve



 

  

  

 





   Pressure bar g

Minimum operating temperature







 

Temperature °F

 



Temperature °F

Temperature °C

Bellows C 

Bellows B



Temperature °F

Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above.

-20°F

Note: For lower operating temperatures consult Spirax Sarco. Maximum differental pressures See relevant actuator Technical Information sheet ASME 125 300 psi g Maximum cold hydraulic test pressure of: Warning: If the valve has a bellows it must be removed if hydraulic testing is to be done. ASME 250 750 psi g Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-S24-71-US

2.14

41

Globe Control Valves

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Dimensions for the SPIRA-TROL two-port control valve approximate in inches

Valve size

Screwed

Flanged

NPT

KEA valves

A

B

C

A1

C1

D

6½"

1¾"

4"

6½"

1¾"

4"

7¾"

2¼"

4"

8½"

2¼"

5"

9¼"

2½"

5"



9¼"

5"

10½"

3"

5"

10"

10½"

5"

8"

7¼"

F

Thread Bellows Extended

ASME ASME 125 250 and and 150 300

½" ¾" 1" 1¼" 1½" 2" 2½" 3" 4" 5" 6"

E

7½"

4"

7½"

4"

7¾"

4" 5"

10½

11½"

7 "

11¾

12½"

7 "

13¾

14½"

8½"

17¾"

185/8"

11"

213/8"

223/8"

13½"

2¾"

seals

bonnet

9"

13.25"

10½"

19.94

M8

14½" 3"

M12

14½" 15"

4 7/8"

19.38" 17" 21 1/5"

M30

21 7/8" 24½" Bellows sealed or extended bonnet version

E

D Screwed version

Flanged version E

E D

D

F

C

C1

B

A

A1

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

42

TI-S24-71-US

2.14

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" KEA valves Valve size

KEA43

KEA63

KEA73

KEA41 KEA42 KEA61 KEA62

Additional bellows and Extended bonnet

Globe Control Valves

Weights for the SPIRA-TROL two-port control valve approximate in lbs Additional balanced

KEA71

½"

16

16

16

16

¾"

18

18

18

16

1"

20

20

20

22

1¼"

31

31

29

25

1½"

36

36

31

31

2"

38

40

38

33

2½"

78

78

84

3"

86

89

91

4"

124

124

132

10

12

21

5"

28 35

4.4

6"

286

286

286

35

7

8"

462

462

462

35

22

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-S24-71-US

2.14

43

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8"

Globe Control Valves

Dimensions / weights for the PN actuator range approximate in inches and lbs Actuator range and variants

F

G

H

J

inches inches inches inches

Actuator lbs

PN1500 and PN2500

46"

121.00

PN1600 and PN2600

185/16"

46"

154.00

107/8"

6A"

117/8"

117/8"

127/8"

15  "

133/8"

15  "

PN9100R PN9200E PN9200R PN9320E PN9320R PN9330E PN9330R PN9400

20½"

2 

"

5½" 2 

"

5½" 2 

"

15  " 2 

"

15  "

87/8"

13.25

87/8"

37.50

13¾"

59.50

13¾"

59.50

28¼"

TN2277E

21"

34"

TN2277NDA

21"

34"

13"

13"

J

With handwheel lbs

16"

PN9100E

F

Weight

H Actuator

+13.00 +5.50 +15.75

G

+8.50 +15.75 +8.50 +15.75 +8.50

583

+116.00

561

+103.00

475

Top mounted handwheel

Dimensions / weights for the EL and AEL actuator ranges approximate in inches and lbs Actuator range

F

G

F

Weight

inches

inches

lbs

EL3500

5¼" x 6¼"

9½"

3.0

EL3500 SE and SR

5¼" x 6¼"

11"

6.0

AEL55 and AEL65

7"

22"

22.0

AEL51, AEL52, AEL53, AEL62 and AEL63

7"

18"

11.0

AEL54 and AEL64

7"

19"

15.5

AEL56 and AEL66

9"

30"

44.0

J

H Actuator G

Side mounted handwheel

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

44

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2.14

Spare parts

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8"

Globe Control Valves

A

SPIRA-TROL two-port control valve ½" to 4" The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.

C1

C2

C

Available spares - K series Actuator clamping nut Gasket set (Non-bellows sealed) PTFE chevrons

A B, G

D1

D2

C

Stem seal kits PTFE to Graphite conversion kit C1 Graphite packing C2

* Equal percentage trim D, E (No gaskets supplied)

Plug stem Fast opening trim D1, E and seat kit (No gaskets supplied) Linear trim D2, E (No gaskets supplied) PTFE soft seat seal

H

D

* Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. Example: 1 - PTFE stem seal kit for a Spirax Sarco 1" SPIRATROL two-port KEA43 PTSUSS.2 Cvs 12 control valve. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.

Soft seat arrangement

B

H E G

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-S24-71-US

2.14

45

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8"

Globe Control Valves

Spare parts SPIRA-TROL two-port control valve Balanced and unbalanced 6" to 8" The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.

C5 C4 C3

Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.

Available spares - K series Balanced Gasket set Non bellows sealed Unbalanced

D4

B, G

D5

A, B, G

PTFE chevrons C3 PTFE to Graphite Stem seal kit conversion kit C4 (DN15 to DN100) Graphite packing Plug stem and seat kit

A

C5

Balanced A, D, E (No gaskets supplied) Unbalanced (No gaskets supplied)

D, E

How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product.

D3

B

Example: 1 - PTFE stem seal kit for a Spirax Sarco 6" SPIRA-TROL two-port KEA43 PTSBSS.2 Cvs 433 control valve. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.

H

J

E G

Exploded view of soft seat arrangement

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

46

TI-S24-71-US

2.14

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" SPIRA-TROL two-port control valve with bellows seal - Type D ½" to 4"

Globe Control Valves

Spare parts

C3

The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.

A

Available spares - K series Actuator clamping nut Gasket set

(Bellows sealed)

Stem seal kit Graphite secondary seal and gasket set

A B, G C3

* Equal percentage trim D6, E (No gaskets supplied) Plug stem Fast opening trim D7, E and seat kit (No gaskets supplied) Linear trim D8, E (No gaskets supplied) Bellows seal assembly

F

PTFE soft seat seal

H

* Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product.

F D7

D8

Example: 1 - Graphite stem seal kit for a Spirax Sarco 1" SPIRA-TROL two-port KEA43B TSUSS.2 Cvs12 control valve. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare. D6

B Soft seat arrangement

H E G

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-S24-71-US

2.14

47

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" A

Globe Control Valves

Spare parts SPIRA-TROL two-port control valve with bellows seal - Types B and C ½" to 4" The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.

C1

C2

C

Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.

Available spares - K series Actuator clamping nut

A

Gasket set

(Bellows sealed)

B, G



PTFE chevrons

C

Stem seal kits PTFE to Graphite conversion kit C1 Graphite packing C2



Plug stem and seat kit

* Equal percentage trim (No gaskets supplied)

D9, E

Fast opening trim (No gaskets supplied)

D10, E

Linear trim (No gaskets supplied)

D11, E

Bellow seal assembly * PTFE soft seat seal

B B F

F H

Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. Example: 1 - PTFE stem seal kit for a Spirax Sarco 1" SPIRATROL two-port KEA43B TSUSS.2 Cvs12 control valve. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.

D10

D11

B

Soft seat arrangement

D9 B H E G

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

48

TI-S24-71-US

2.14

Control Valves

SPIRA-TROL Two-port Control Valves ASME Standard KEA, KFA and KLA ½" to 8" Valve size Valve series

ASME standard

=

½", ¾", 1", 1¼", 1½", 2", 2½", 3", 4", 5", 6", 8", 10" and 12"

1"

K E F L

= = = =

K series 2-port control valve Equal percentage Fast opening Linear

K

A

Valve characteristic Flange type Flow Body material

Connections

Stem sealing

Seating

Type of trim

Trim balancing Bonnet type Bolting Finish

E

A

=

ASME

Blank T 4 6 7 1 2 3 B C D H P G S T W A1 A2 P1 P2 P3 S B U E S H S Blank N 2

= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =

under over Carbon steel Stainless steel SG iron Screwed Socket weld Flanged Bellows / PTFE secondary seals Bellows / graphite secondary seals Bellows / graphite secondary seals Graphite PTFE PTFE soft seat 316L stainless steel 431 stainless steel 316L with stellite 6 facing 1 stage anti-cavitation 2 stage anti-cavitation 1 stage low noise cage 2 stage low noise cage 3 stage low noise cage Standard trim Balanced (available for 6" and 8" valves only) Unbalanced Extended Standard High temperature Standard Standard ENP coating .2

Series Cvs

To be specified

Connection type

To be specified

Globe Control Valves

SPIRA-TROL selection guide:

Blank 4

3

P

T

S

U S S

.2 Cvs 16 Flanged Class 300

Selection example: 1½"

-

K

E

A

4

3

P

T

S

U

S

S

.2

-

Cvs 16

-

Flanged Class 300

How to order Example: 1 off Spirax Sarco SPIRA-TROL 1½" KEA43PTSUSS.2 Cvs 16 two-port control valve having flanged ASME Class.

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-S24-71-US

2.14

49

Control Valves Globe Control Valves

SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves Description

SPIRA-TROL is a range of two-port single seat globe valves with cage retained seats conforming to ASME standards. These valves are available in two body materials in sizes 6" and 8". When used in conjunction with a pneumatic or electric linear actuator they provide characterised modulating or on / off control.

SPIRA-TROL valve characteristic - options: KEA



Equal percentage modified (E) - Suitable for most modulating process control applications providing good control at all flowrates.

KFA

Fast opening (F) - For on / off applications only.



Linear (L) - Primarily for liquid flow control where differential pressure across the valve is constant.

KLA

Important note: Throughout this document, reference has been made to the standard KEA control valve. With the exception of trim type, the KEA, KFA and KLA control valves are identical.

SPIRA-TROL valve options: PTFE seals Standard Stem sealing Graphite packing High temperature applications Metal-to-metal 431 stainless steel - standard Soft seating

Seating Hard facing

PTFE for tight shut-off 316L stainless steel with Stellite 6 facing - for more arduous applications

Bonnet type Standard bonnet

Trim



Plug design Leakage

Standard trim Low noise cage

Parabolic

Metal-to-metal

Class IV



Unbalanced

Class VI

Balanced

Class IV

Soft seal

Electric EL5600 series, Rotork CVL Pneumatic PN1000, PN9400 and TN2000 PP5 (pneumatic) or EP5 (electropneumatic) ISP5 (intrinsically safe electropneumatic) Positioners SP400, 500 (microprocessor based electropneumatic) SP300 (digital communications) Refer to the relevant Technical Information sheet for further details.

Sizes and pipe connections Connections Flanged ASME 150 and ASME 300 Flanged ASME 125 and ASME 250

Travel

6" and 8"

50:1

2¾"

Typical flow characteristic curves 





  

Size range 6" and 8"  6" and 8"  



   Valve opening %

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

50



Rangeability

SPIRA-TROL two-port control valves are compatible with the following actuators and positioners:

Type Body material KEA43 Cast steel KEA73 SG iron

Technical data

Flow % 





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KE43

KE73

All versions

PTFE gland versions

High temperature gland versions

Balanced versions

No.

Part

Material

1

Body

Cast steel ASTM A216 WCB

2

Bonnet

Cast steel ASTM A216 WCB

1

Body

SG iron ASTM A395

2

Bonnet

SG iron ASTM A395

3

Plug and stem assembly

Stainless steel

4

Cage

Stainless steel

6

Valve seat ring

Stainless steel

9

Bearing

Stellite

10

Spacer

Stainless steel

11

Gland nut

Stainless steel

14

Washer

Stainless steel

15

Bonnet gasket

Stainless steel / graphite

16

Seat gasket

Stainless steel / graphite

20

Stem nut

Stainless steel

21

Standard bonnet nut

ASTM A295 Gr. 2H

22

Standard stud

ASTM A295 Gr. 2H

8

Spring

Stainless steel

12

Chevron packing set

PTFE

17

Stem 'O' ring

Viton

18

Bonnet 'O' ring

Viton

26

Gland packing

Graphite

3a

Plug and stem assembly

Stainless steel

4

Cage

ENP / stainless steel

31

Balanced seal

Graphite

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003

Globe Control Valves

Type

Control Valves

SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves

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Control Valves

SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves

Globe Control Valves

20

17

11

18 12

14

8

2

10

15

9 3 4

1

16

6

DN150 unbalanced valve 22 21

4

31 3a

DN150 balanced valve Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

52

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Control Valves

SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves Pressure / temperature limits

Temperature °F

E

  

Steam saturation curve



 * 

E 



B

  

C 







Temperature °F

A



 

A

Globe Control Valves

KEA73 (SG iron)

KEA43 (Cast steel)

E

 Steam saturation curve

  

* 





C E  

D

  



Pressure psi g

Pressure psi g

A - C Flanged ASME (ANSI) 125.

A - B Flanged ASME (ANSI) 150. A - C Flanged ASME (ANSI) 300 and screwed NPT and SW.

A - D Flanged ASME (ANSI) 250 and screwed NPT.

E - E Valves fitted with bellows are limited to a maximum bellows rating of 230 psi @ 572°F.

E - E Valves fitted with bellows are limited to a maximum bellows rating of 230 psi.

The product must not be used in this region. * If fluid temperature is below 0°F then the ambient conditions must be at or above 41°F. Graphite stem sealing is required for use in this region. Note: As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option.

KEA4_ Body design conditions KEA7_ ASME (ANSI) 150 KEA4_ Maximum design pressure ASME (ANSI) 300 ASME (ANSI) 125 KEA7_ ASME (ANSI) 250 KEA4_ Maximum design temperature KEA7_ KEA4_ Minimum design temperature KEA7_ Standard packing PTFE chevron PTFE soft seat (G) Graphite packing (H) Maximum operating temperature Extended bonnet (E) with PTFE chevron Extended bonnet (E) with graphite packing Bellows (B) KEA4_ Minimum operating temperature KEA7_ Maximum differential pressures: See relevant actuator Technical Information sheet KEA4_ Maximum cold hydraulic test pressure of: a bellows it must be removed ASME (ANSI) 125 Warning: If the valve is fitted with KEA7_ if hydraulic testing is to be done. ASME (ANSI) 250

ASME (ANSI) 150 ASME (ANSI) 300 ASME (ANSI) 125 ASME (ANSI) 250 276 psi g @ 100°F 740 psi g @ 100°F 200 psi g @ 150°F 500 psi g @ 150°F 800°F 450°F -20°F -20°F 482°F 392°F 800°F 482°F 800°F 572°F -20°F -20°F 1100 psi g 300 psi g 750 psi g

Cvs values Size Travel

6" Full port Trim 1

Trim Reductions

Trim 2 Trim 3

Low noise trim

Full port Reductions

Trim 1 Trim 2 Trim 3

Equal % Linear Fast opening Equal % Linear Equal % Linear Equal % Linear Linear Linear Linear Linear

433 456 456 336 336 154 154 120 120 351 298 234 178

2¾"

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003

8" 679 749 749 433 433 271 271 191 191 604 535 410 310

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Control Valves

SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves Dimensions / weights for the SPIRA-TROL

(approximate) in inches and lbs

Globe Control Valves

A Valve size

ASME 125 and 150

ASME 250 and 300

B

C

6"

17¾"

18 "

11"

4 "

8"

21 "

22 "

13½"

4 "

Weight

D

Balanced

Unbalanced

286

312

462

486

M30

D C

B

Flanged version

A

Dimensions / weights for the actuator range (approximate) in inches and lbs Actuator range

F

G

PN1600 and PN2600

18

PN9400 and variants

20½"

"

H

Weight

J

Actuator

With handwheel

46"

-

-

339

+ 103

-

28¼"

-

583

+ 116

TN2277E and variants

21"

34"

13"

13"

561

+ 103

TN2277NDA and variants

21"

34"

-

-

475

-

EL565

8¾"

31 /8"

-

-

-

97

3

F J H F

Actuator

J

H G

Actuator G

Top mounted handwheel

Side mounted handwheel

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

54

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Control Valves

SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves

Globe Control Valves

Spare parts - SPIRA-TROL (unbalanced valve)

The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.

C2 C1

C

Available spares - KEA, KFA and KLA Gasket set

B, G



PTFE chevrons Stem seal kits Graphite packing PTFE to Graphite conversion kit

C C2

C1

D1

* Equal percentage trim D, E (No gaskets supplied)

D2

Plug stem Fast opening trim D1, E and seat kit (No gaskets supplied) Linear trim D2, E (No gaskets supplied) PFTE soft seal

H

Soft seat conversion kit

J

* Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. Example: 1 - PTFE stem seal kit for a Spirax Sarco 6" SPIRA-TROL two-port KEA43 PTSUSS.2 Cv 433 control valve.

D

B

How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.

H

J

E G

Exploded view of soft seat arrangement

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2005

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Globe Control Valves

Control Valves

SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves Spare parts - SPIRA-TROL (balanced)

The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.

C2 C

Available spares - KEA, KFA and KLA Gasket set

A, B, G



PTFE chevrons Stem seal kits Graphite packing PTFE to Graphite conversion kit

C1

C C2

C1 D1

* Balanced equal percentage trim A, D, E (No gaskets supplied)

D2

Plug stem Balanced fast opening trim A, D1, E and seat kit (No gaskets supplied) Balanced linear trim A, D2, E (No gaskets supplied) PFTE soft seal

H

Soft seat conversion kit

J

A

* Specify if reduced trim. How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. Example: 1 - PTFE stem seal kit for a Spirax Sarco 6" SPIRA-TROL two-port KEA43 PTSBSS.2 Cv 433 control valve.

B D A

G

How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare. H

J

E G

Exploded view of soft seat arrangement

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

56

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Control Valves

SPIRA-TROL 6" and 8" KEA, KFA and KLA Two-port Control Valves Valve size

6" and 8"

6"

Valve series

K = K series 2-port control valve

K



E = Equal percentage (not available for low noise option)

Valve characteristic

F = Fast opening (not available for low noise option)



L = Linear

Design code

A = ASME

Globe Control Valves

SPIRA-TROL selection guide:

E

A

T = Flow over Flow direction Blank = Flow under 4 = Carbon steel Body material 7 = SG iron Connections

3 = Flanged

Stem sealing

P = PTFE



T = 431 stainless steel

Seating

G = PTFE soft seat



W = 316L with stellite 6 facing

Type of trim

S = Standard trim

Trim balancing

B = Balanced

Bonnet type

S = Standard

Bolting

S = Standard

4 3

P

H = Graphite

T

S

P = Low noise cage (Linear balanced trim only) U

U = Unbalanced S

S

H = High temperature

Series

.2

2 = .2

Cvs

To be specified

Cvs 433

Connection type

To be specified

ASME 150

Selection example: 6"

- K E A 4 3 P T S U S S .2 - Cvs 433 -

ASME 150

How to order Example: 1 off Spirax Sarco 6" SPIRA-TROL KEA 43PTSUSS.2 Cvs 433 two-port control valve having flanged ASME 150 connections. Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

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Control Valves Globe Control Valves Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

58

Control Valves Globe Control Valves

STERI-TROL Clean Service 'S' series Two-port and Three-Port Control Valves - DN15 (½") to DN100 (4") Description

STERI-TROL 'S' series are 316L stainless steel, two-port and three-port control valves. They are designed for mixing / diverting fluids (three-port only), and for on  /  off and modulating control of clean steam, pure steam and process fluids. The valve is operated by a pneumatic actuator and may be interfaced with a control system using any of the Spirax Sarco range of positioners.

Available types SA Two-port angle pattern design SH Two-port horizontal pattern design SQ Three-port design

Valve characteristics - options: SAE SHE

Equal percentage (E) - Suitable for most modulating process control applications good control providing at low flowrates.

SAL SHL SQL

Linear (L) - Primarily for liquid flow control where the differential pressure across the valve is constant.

Important note: Throughout this document, reference has been made to the standard SAE control valve. With the exception of the trim type and porting arrangement, the SAE, SHE, SAL and SHL control valves are virtually identical.

Approvals and certification

Compliant to ASME BPE 2002. FDA, 3A and USP 26 Class VI approved sealing materials.Designed in accordance with 3A’s and EHEDG. EN 10204 type 3.1 certificates supplied as standard. Surface finish certificate available on request.

Valve seating - options: S V

Metal-to-metal (as standard) - Stainless steel Soft seal - White Viton to provide a tight shut-off.

Valve stem sealing - options: E V

EPDM (as standard) - 3A and FDA approved White Viton - 3A, FDA and USP 26 Class VI approved

The STERI-TROL can be used with the following actuators and positioners: Electric AEL5 PNS3000, PNS4000, PN9000E and Pneumatic PN9000R series PP5 (pneumatic) or EP5 (electropneumatic) Positioners ISP5 (intrinsically safe electropneumatic) SP300 (digital communications) Refer to the relevant actuator Technical Information sheet for further details.

Technical data Plug design

DN15 to DN100

Leakage

Metal-to-metal

IEC 534-4 Class IV



Soft seal

IEC 534-4 Class VI

Parabolic

Rangeability Equal percentage

50:1



Linear

30:1

Travel

DN15 to DN50 (½" to 2")



DN65 to DN100 (2½" to 4")

¾" 13/16"

Surface finish Internal (Mechanical or electro polished)

External

16 Ra < 24 Ra

Sizes and end connections Connections*

Size range DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100 Tube * end / butt weld, screwed, flanged and sanitary clamp* ½", ¾", 1", 1¼", 1½", 2", 2½", 3" and 4" *Note: Other end connections are available. If you require a pipe end connection which has not been mentioned within this document, please contact Spirax Sarco sales office for further advice and information regarding availability. Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

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59

Materials

Globe Control Valves

Control Valves

23

4

1

16

2

3 7 10

6

PNS3000 series

8 15 12

14 11

5

8 10 3 7 4

1 9 2

PNS4000 series 16 24

15

14 11 12

PNS3000 and PNS4000 series actuators No. Part

Material

No. Part

Material

1

Diaphragm housing

Stainless steel 304

13 Yoke

Stainless steel 304

2

Diaphragm

Reinforced nitrile rubber

14 Gasket

Non asbestos fibre

3

Diaphragm plate

Pressed steel

15 Fixing screwed

Stainless steel

4

Springs

Spring steel

16 Housing bolts and nuts

Stainless steel

5

Spindle

Stainless steel

17 Top adaptor

Stainless steel

6

Lock-nut

Stainless steel

18 Lock-nut

Stainless steel

7

Spacer

Zinc plated steel

19 Bottom adaptor

Stainless steel

8

'O' ring

Rubber

20 Connectors

Stainless steel

9

Spring guide

Zinc plated steel

21 Connectors bolts and nuts

Stainless steel

10 Diaphragm clamp

Zinc plated steel

22 Travel indicator

Aluminium

11 Bearing

Bronze

23 Cap (with vent hole)

Nickel plated brass

12 'V' ring

Rubber

24 Spacer

Zinc plated steel

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

60

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Control Valves

PN 9000 series actuators Part

Material

1

Yoke

SG iron

2

Upper diaphragm housing

Carbon steel (plated)

3

Diaphragm plate

Aluminium

4

Diaphragm

Reinforced NBR

5

Spring

Spring steel

6

Spindle

Stainless steel

7

Washer

Carbon steel (plated)

8

Spacer

Carbon steel (plated)

9

'O' ring

Viton

10

Connector

Carbon steel (plated)

11

Adaptor

Carbon steel (plated)

12

Collar

Carbon steel (plated)

13

Clamp front

Stainless steel

14

Clamp rear

Stainless steel

15

Scale

Stainless steel

16

Vent plug

Brass

17

Bearing

PTFE / steel composite

18

Seal

Polyurethane

19

Pan head screw

Carbon steel (plated)

20

Nyloc nut

Carbon steel (plated)

21

Bolt

Carbon steel (plated)

Gr. 8.8

22

Hex. head screw (short)

Carbon steel (plated)

Gr. 8.8

23

Hex. head screw (long)

Carbon steel (plated)

Gr. 8.8

24

Nut

Carbon steel (plated)

Gr. 8.8

25

Lock-nut

Carbon steel (plated)

26

Socket head screw

Carbon steel (plated)

Gr. 8.8

27

Nut

Carbon steel (plated)

Gr. 8.8

28

Washer

Carbon steel (plated)

29

Screw

Carbon steel (plated)

30

Gasket

Reinforced graphite

31

Lower diaphragm housing

Carbon steel (plated)

32

Lifting eye

Cast steel

Globe Control Valves

No.

Gr. 8.8

16 2 5 28 22 and 23 3 4 7 31 30

PN9000

6 15 19 and 20

26 and 27 1

21 32 24 8 9 29 17 18

25 10 12 13 and 14 11

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

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Control Valves Globe Control Valves

SA 2-port control valve

SA, SH and SQ control valves No. Part

Material

25 Body

Stainless steel 316L



Stainless steel 316L

31

26 Valve plug, stem and soft seal

Stainless steel 316L

30

27 Bonnet

Stainless steel 316L

28 Body seal

White Viton or EPDM

Stainless steel 316L and white Viton or EPDM

29 Stem seal

White Viton or EPDM

30 Stem bushes

PTFE-FC

31 Seal washer

White Viton or EPDM

32 Body clamp

Stainless steel 304

27

30

32 28

29

25 26

SQ 3-port control valve

SH 2-port control valve

31 30

31 30 27 27

30 29

30

32 28 29

32 28 26

25 25

32

28

32 28

26 25 26

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

62

25

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Control Valves

Pressure / temperature limits

212

Steam saturation curve

122 14

24

58

87

116

145

174

203

Globe Control Valves

Temperature °F

338 302

232

Pressure psig

The product must not be used in this region.

Viton (V) stem seals must be selected for use in this region. Note: the EPDM (E) stem seals are limited to 302°F Body design conditions PN16 Maximum design pressure

232 psig @ 248°F

Maximum design temperature 662°F @ 145 psig Minimum design temperature -4°F Maximum operating temperature

EPDM (E) 302°F Viton (V) 338°F

Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Maximum differential pressure

14°F

See following pages

Designed for a maximum cold hydraulic test pressure of:

348 psig

Cv (Kv) values (SA and SH models)

Valve size Flow characteristic



Cv (Kvs) by valve size and trim reduction ½"(DN15) ¾"(DN20) 1"(DN25) 1¼"(DN32) 1½"(DN40) 2"(DN50) 2½"(DN65) 3"(DN80) 4"(DN100)

Travel

¾" (20 mm)

13/16" (30 mm)



Standard

4.7 (4)

7.4 (6.3)

12 (10)

19 (16)

29 (25)

42 (36)

74(63)

Equal percentage

Reduction 1

-

4.7 (4)

7.4 (6.3)

12 (10)

19 (16)

29 (25)

42 (36)

74 (63)

and linear

Reduction 2

-

-

4.7 (4)

7.4 (6.3)

12 (10)

19 (16)

29 (25)

42 (36)

74 (63)



Reduction 3

-

-

-

4.7 (4)

7.4 (6.3)

12 (10)

19 (16)

29 (25)

42 (36)

117 (100) 187 (160) 117 (100)



Cv (Kv) values (SQ model)



Valve size Flow characteristic



Cv (Kvs) by valve size and trim reduction ½"(DN15) ¾"(DN20) 1"(DN25) 1¼"(DN32) 1½"(DN40) 2"(DN50) 2½"(DN65) 3"(DN80) 4"(DN100)

Travel

Linear Standard 4.7 (4)

7.4 (6.3)

¾" (20 mm) 12 (10)

19 (16)

29 (25)

42 (36)

74(63)

13/16" (30 mm) 117 (100) 187 (160)



Micro-flow trim for all valves < = 1" (DN25) (SA and SH only) Micro-flow trim

Travel Trim size

Linear characteristic For conversion:

Cv (Kvs)

Kv = Cv (US) x 0.855

1

/8"

.47 (0.4)

3

¾" (20 mm)

/16" ¼" ¼" 3/8"

.74 (0.63)

1.17 (1.0)

1.9 (1.6)

2.9 (2.5)

Cv(UK) = Cv (US) x 0.833

Notes: 1. Lower Cv (Kv) values are available to special order. 2. Micro-filter and Equal percentage trim not available for the SQ 3-port control valve.

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

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Control Valves Globe Control Valves

Maximum differential pressures for Class IV shut-off SA and SH valves PNS3000 spring-to-extend actuators

Actuator PNS3220 PNS3320 PNS3326 PNS3420 PNS3426 PNS3430 PNS3436

Valve size Kv Cv Travel (inches) Spring range 3 - 15 6 - 18 3 - 15 6 - 18 15 - 45 3 - 15 6 - 18 15 - 45 6 - 18 15 - 45

1/2" 4 4.7 Positioner required Optional Optional Optional Optional Yes Optional Optional Yes Optional Yes

3/4" 6 7.4

1" 10 12

1 1/4" 16 19

1 1/2" 25 29

2" 36 42

2 1/2" 63 74

3/4" Maximum differential pressure Class IV (psi)

3" 100 117 1 3/16"

4" 160 187

120 232 232 232 232 232 232 -

59 203 232 232 232 232 232 -

20 103 232 232 186 232 232 232 -

58 58 165 232 112 232 232 -

35 35 110 232 73 186 232 -

55 184 33 99 232 -

49 155

29 100

17 67

1/2" 4 4.7

3/4" 6 7.4

1" 10 12

1 1/4" 16 19

1 1/2" 25 29

2" 36 42

2 1/2" 63 74

3" 100 117 1 3/16"

4" 160 187

58 174 232

44 116 232

PN9000 spring-to-extend actuators

Actuator PN9120E PN9126E PN9123E PN9220E PN9226E PN9223E PN9320E PN9330E PN9336E PN9337E

Valve size Kv Cv Travel (inches) Spring range 6 - 18 15 - 30 30 - 60 3 - 15 6 - 18 15 - 30 30 - 60 3 - 15 6 - 18 6 - 18 15 - 30 36 - 50

Positioner required Optional Yes Yes Optional Optional Yes Yes Optional Optional Yes Yes Yes

3/4" Maximum differential pressure Class IV (psi) 203 232 232 232 232 232 232 232 232 -

116 232 232 232 232 232 232 232 232 -

58 218 232 145 232 232 232 232 232 -

29 131 232 87 218 232 232 203 232 -

15 87 218 44 145 232 232 145 232 -

44 116 15 73 232 232 73 174 -

87 232 232

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

64

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PNS4000 spring-to-retract actuators

Actuator

PNS4220

PNS4320

PNS4420

PNS4430

Valve size Kv Cv Travel (inches) Spring Positioner Air range required pressure required 3 - 15 Optional 20 3 - 15 Yes 30 3 - 15 Yes 45 3 - 15 Yes 60 3 - 15 Optional 20 3 - 15 Yes 30 3 - 15 Yes 45 3 - 15 Optional 20 3 - 15 Yes 30 3 - 15 Yes 45 3 - 15 Optional 20 3 - 15 Yes 30 3 - 15 Yes 45 3 - 15 Yes 60

1/2" 4 4.7

3/4" 6 7.4

1" 10 12

1 1/4" 16 19

1 1/2" 25 29

2" 36 42

2 1/2" 63 74

3/4" Maximum differential pressure Class IV (psi)

3" 100 117 1 3/16"

4" 160 187

17 67 148 229

232 232 232 232 232 232 232 -

203 232 232 232 232 232 232 -

103 232 232 232 232 232 232 232 232 232 -

58 219 232 232 165 232 232 232 232 232 -

35 148 232 232 110 232 232 186 232 232 -

77 184 232 55 184 232 99 232 232 -

49 155 232 232

29 100 218 232

3/4" 6 7.4

1" 10 12

1 1/4" 16 19

1 1/2" 25 29

2" 36 42

2 1/2" 63 74

3" 100 117 1 3/16"

4" 160 187

232 232 73

232 232 44

Globe Control Valves

Control Valves

Maximum differential pressures for Class IV shut-off SA and SH valves

PN9000 spring-to-retract actuators Valve size Kv Cv Travel (inches) Actuator Spring Positioner range required PN9120R 3 - 15 Optional 6 - 18 Optional PN9126R 15 - 30 Yes PN9123R 30 - 60 Yes PN9220R 3 - 15 Optional 6 - 18 Optional PN9226R 15 - 30 Yes PN9223R 30 - 60 Yes PN9320R 3 - 15 Optional 6 - 18 Optional PN9330R 6 - 18 Yes PN9336R 15 - 30 Yes PN9337R 36 - 50 Yes

1/2" 4 4.7

3/4" Maximum differential pressure Class IV (psi) 232 232 232 232 232 232 232 232 232 232 -

232 232 232 232 232 232 232 232 232 232 -

232 232 232 232 232 232 232 232 232 232 -

232 232 232 232 232 232 232 232 232 232 -

232 232 232 232 232 232 232 232 232 232 -

232 232 232 116 232 232 232 232 232 232 -

232 232 116

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Control Valves Globe Control Valves

Maximum differential pressures for Class VI shut-off (soft seat seal only) SA and SH valves PNS3000 spring-to-extend actuators

Actuator PNS3220 PNS3320 PNS3326 PNS3420 PNS3426 PNS3430 PNS3436

Valve size Kv Cv Travel (inches) Spring range Positioner required 6 - 18 Optional 3 - 15 Optional 6 - 18 Optional 15 - 45 Yes 3 - 15 Optional 6 - 18 Optional 15 - 45 Yes 6 - 18 Optional 15 - 45 Yes

1/2" 4 4.7

3/4" 6 7.4

1" 10 12

1 1/4" 16 19

1 1/2" 25 29

2" 36 42

2 1/2" 63 74

3/4" Maximum differential pressure Class VI (psi)

3" 100 117 1 3/16"

4" 160 187

175 175 232 232 232 232 -

122 122 232 232 216 232 -

44 44 132 232 87 219 232 -

33 33 107 232 70 180 232 -

19 19 74 232 46 128 232 -

33 122 19 64 196 -

32 107

25 86

54

1/2" 4 4.7

3/4" 6 7.4

1" 10 12

1 1/4" 16 19

1 1/2" 25 29

2" 36 42

2 1/2" 63 74

3" 100 117 1 3/16"

4" 160 187

44 145 232

29 87 232

PN9000 spring-to-extend actuators

Actuator PN9120E PN9126E PN9123E PN9220E PN9226E PN9223E PN9320E PN9330E PN9336E PN9337E

Valve size Kv Cv Travel (inches) Spring range Positioner required 6 - 18 Optional 15 - 30 Yes 30 - 60 Yes 3 - 15 Optional 6 - 18 Optional 15 - 30 Yes 30 - 60 Yes 3 - 15 Optional 6 - 18 Optional 6 - 18 Yes 15 - 30 Yes 36 - 50 Yes

3/4" Maximum differential pressure Class VI (psi) 102 232 232 232 232 232 232 232 232 -

58 232 232 160 232 232 232 232 232 -

15 102 232 58 174 232 232 160 232 -

15 87 218 44 145 232 232 131 232 -

58 145 29 102 232 232 102 218 -

29 73 15 44 160 232 44 116 -

58 189 232

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PNS4000 spring-to-retract actuators

Actuator PNS4220

PNS4320

PNS4420

PNS4430

Valve size Kv Cv Travel (inches) Spring Positioner range required 3 - 15 Optional 3 - 15 Yes 3 - 15 Yes 3 - 15 Yes 3 - 15 Optional 3 - 15 Yes 3 - 15 Yes 3 - 15 Optional 3 - 15 Yes 3 - 15 Yes 3 - 15 Optional 3 - 15 Yes 3 - 15 Yes 3 - 15 Yes

Air pressure required 20 30 45 60 20 30 45 20 30 45 20 30 45 60

1/2" 4 4.7

3/4" 6 7.4

175 232 232 232 232 232 232 -

122 232 232 232 232 232 232 -

1" 10 12

1 1/4" 1 1/2" 2" 2 1/2" 3" 16 25 36 63 100 19 29 42 74 117 3/4" 1 3/16" Maximum differential pressure Class VI (psi) 44 175 232 232 132 232 232 219 232 232 -

33 144 232 232 107 232 232 180 232 232 -

19 100 232 232 74 232 232 128 232 232 -

48 122 196 33 122 232 64 196 232 -

32 107 232 232

25 86 190 232

3" 100 117 1 3/16"

4" 160 187

232 232 58

232 203 44

4" 160 187

54 122 190

Globe Control Valves

Control Valves

Maximum differential pressures for Class VI shut-off (soft seat seal only) SA and SH valves

PN9000 spring-to-retract actuators

Actuator PN9120R PN9126R PN9123R PN9220R PN9226R PN9223R PN9320R PN9330R PN9336R PN9337R

Valve size Kv Cv Travel (inches) Spring Positioner range required 3 - 15 Optional 6 - 18 Optional 15 - 30 Yes 30 - 60 Yes 3 - 15 Optional 6 - 18 Optional 15 - 30 Yes 30 - 60 Yes 3 - 15 Optional 6 - 18 Optional 6 - 18 Yes 15 - 30 Yes 36 - 50 Yes

1/2" 4 4.7

3/4" 6 7.4

232 232 232 232 232 232 232 232 232 232 -

232 232 232 232 232 232 232 232 232 232 -

1" 1 1/4" 1 1/2" 2" 2 1/2" 10 16 25 36 63 12 19 29 42 74 3/4" Maximum differential pressure Class VI (psi) 232 232 232 232 232 232 232 232 232 232 -

232 232 232 232 232 232 232 232 232 232 -

232 232 232 232 232 232 232 232 232 232 -

232 218 174 73 232 232 232 232 232 232 -

232 232 87

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2006

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Control Valves

Maximum differential pressures for Class IV metal seated SQ valves For pure control applications providing control across the full valve opening range but not guaranteeing shut-off to a greater level than the minimum flowrate based on the valves 30:1 turndown.

Globe Control Valves

PNS3000 spring-to-extend actuators

Actuator PNS3320 PNS3326 PNS3420 PNS3426 PNS3430 PNS3436

Valve size Kv Cv Travel (inches) Spring range Positioner required 3 - 15 Optional 6 - 18 Optional 15 - 30 Yes 3 - 15 Optional 6 - 18 Optional 15 - 45 Yes 6 - 18 Optional 15 - 45 Yes

1/2" 4 4.7

3/4" 6 7.4

1" 10 12

1 1/4" 16 19

1 1/2" 25 29

2" 36 42

2 1/2" 63 74

3/4" Maximum differential pressure Class IV (psi)

3" 100 117 1 3/16"

4" 160 187

232 232 232 232 232 -

203 232 232 232 232 -

103 232 232 186 232 232 -

58 165 232 112 232 232 -

35 110 232 73 186 232 -

55 184 33 99 232 -

49 155

29 100

17 67

1/2" 4 4.7

3/4" 6 7.4

1" 10 12

1 1/4" 16 19

1 1/2" 25 29

2" 36 42

2 1/2" 63 74

3" 100 117 1 3/16"

4" 160 187

58 174 73

44 116 44

PN9000 spring-to-extend actuators

Actuator PN9120E PN9126E PN9123E PN9220E PN9226E PN9223E PN9320E PN9330E PN9336E PN9337E

Valve size Kv Cv Travel (inches) Spring range Positioner required 3 - 15 Optional 6 - 18 Optional 15 - 30 Yes 30 - 60 Yes 3 - 15 Optional 6 - 18 Optional 15 - 30 Yes 30 - 60 Yes 3 - 15 Optional 6 - 18 Optional 6 - 18 Yes 15 - 30 Yes 36 - 50 Yes

3/4" Maximum differential pressure Class IV (psi) 160 232 232 232 232 232 232 232 232 232 -

29 131 232 232 232 232 232 232 232 232 -

15 58 232 232 232 232 232 232 232 232 -

29 145 232 87 218 232 232 232 232 -

15 102 218 58 145 232 232 145 232 -

44 116 29 87 232 232 73 189 -

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For pure control applications providing control across the full valve opening range but not guaranteeing shut-off to a greater level than the minimum flowrate based on the valves 30:1 turndown.

Control Valves

Maximum differential pressures for Class IV metal seated SQ valves

Actuator PNS4320 PNS4326 PNS4420 PNS4426 PNS4430 PNS4436 PNS4534 PNS4634

Valve size Kv Cv Travel (inches) Spring range 0.2 – 1.0 0.4 – 1.2 1.0 – 3.0 0.2 – 1.0 0.4 – 1.2 1.0 – 3.0 0.4 – 1.2 1.0 – 3.0 0.8 – 1.5 0.8 – 1.5

1/2" 4 4.7 Positioner required Optional Optional Yes Optional Optional Yes Optional Yes Yes Yes

3/4" 6 7.4

1" 10 12

1 1/4" 16 19

1 1/2" 25 29

2" 36 42

2 1/2" 63 74

3/4" Maximum differential pressure Class IV (psi)

3" 100 117 1 3/16"

4" 160 187

232 232 232 232 232 -

203 232 232 232 232 -

103 232 232 186 232 232 -

58 165 232 112 232 232 -

35 110 232 73 186 232 -

55 184 33 99 232 -

49 155 197 232

29 100 128 193

17 67 86 131

1/2" 4 4.7

3/4" 6 7.4

1" 10 12

1 1/4" 16 19

1 1/2" 25 29

2" 36 42

2 1/2" 63 74

3" 100 117 1 3/16"

4" 160 187

44 145 58

29 87 44

Globe Control Valves

PNS4000 spring-to-retract actuators

PN9000 spring-to-retract actuators

Actuator PN9120R PN9126R PN9123R PN9220R PN9226R PN9223R PN9320R PN9330R PN9336R PN9337R

Valve size Kv Cv Travel (inches) Spring range 0.4 – 1.2 1.0 – 2.0 2.0 – 4.0 0.2 – 1.0 0.4 – 1.2 1.0 – 2.0 2.0 – 4.0 0.2 – 1.0 0.4 – 1.2 0.4 – 1.2 1.0 – 2.0 2.5 – 3.5

Positioner required Optional Yes Yes Optional Optional Yes Yes Optional Optional Yes Yes Yes

3/4" Maximum differential pressure Class IV (psi) 102 232 232 232 232 232 232 232 232 -

58 232 232 160 232 232 232 232 232 -

15 102 232 58 174 232 232 160 232 -

15 87 218 44 145 232 232 131 232 -

58 145 29 102 232 232 102 218 -

29 73 145 44 160 232 44 116 -

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Control Valves Globe Control Valves

Valve dimensions (approximate in inches) Valve Size

1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4"

Tube end A 2.86 2.86 2.86 2.86 2.86 3.47 4.29 4.29 5.31

B 0.98 1.06 1.63 1.76 2.00 2.20 2.78 3.39 3.92

Threaded A and B 2.24 2.69 2.86 3.35 4.29 4.49 6.12

Connection and Dimensions Sanitary Flanged Dimensions common to all connections clamp A and B A and B B1 C D E 1.71 3.67 0.57 2.61 1.76 2.29 1.80 3.88 0.65 2.61 1.76 2.29 2.46 4.08 0.82 2.98 2.33 3.27 2.63 4.29 0.94 3.06 2.33 3.43 2.85 4.69 1.10 3.27 2.33 3.84 3.63 5.10 1.31 3.71 2.65 4.73 3.63 5.92 1.76 3.88 3.47 4.65 3.89 6.33 2.12 4.94 3.47 6.78 4.67 7.14 2.45 5.43 3.96 7.35

Valve weights (lb) Valve size

1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4"

Sanitary clamp and screwed 3.3 3.3 5.5 6.6 6.6 8.8 14.3 17.6 24.2

Model SA Tube Flanged end PN6

2.2 2.2 4.4 4.4 5.5 6.6 12.1 15.4 22.0

4.4 5.5 7.7 9.9 11.0 14.3 20.9 28.6 36.3

Flanged PN10 PN16 5.5 7.7 9.9 12.1 13.2 19.8 27.5 34.1 41.8

Sanitary clamp and screwed 4.4 4.4 7.7 8.8 9.9 13.2 22.0 27.5 37.4

Model SH Tube Flanged End PN6

3.3 3.3 6.6 7.7 8.8 11.0 18.7 24.2 34.1

Flanged PN10 PN16

5.5 6.6 9.9 13.2 15.4 18.7 27.5 38.5 49.5

6.6 8.8 12.1 15.4 17.6 24.2 34.1 44.0 55.0

Sanitary clamp and screwed 5.5 8.8 11.0 12.1 16.5 20.9 29.7 41.8

Model SQ Tube Flanged end PN6

4.4 7.7 9.9 11.0 14.3 17.6 26.4 37.4

PNS3000/4000 actuator dimensions and weights (approximate) in inches and lb.

PN9000 actuator dimensions and weights (approximate) in inches and lb.

Actuator type

F

G

H

Weight

Actuator range

PNS3200 and PNS4200 series

8.53

9.80

-

15.84

PNS3300 and PNS4300 series PNS3420 and PNS4420 series PNS3430 and PNS4430 series PNS3530 series PNS3630 series

11.63

13.71

13.71

10.78

10.73

13.39

4.61

4.61

6.41

24.64

44.00

44.00

Weight with handwheel -

29.70

49.06

52.14

16.53

14.98

6.41

49.72

57.86

18.98

16.33

6.41

83.60

91.74

7.7 11.0 15.4 17.6 22.0 26.4 40.7 52.8

9.9 13.2 16.5 18.7 26.4 41.8 46.2 58.3

F

G

H

J

Weight

PN9100E and variants

11.22

6.94

2.24

9.18

13.20

Weight with Handwheel 26.09

PN9100R and variants PN9200E and variants PN9200R and variants PN9320E and variants PN9320R and variants PN9330E and variants PN9330R and variants

11.22

6.94

5.71

9.18

13.20

18.70

12.24

12.24

2.24

14.29

37.40

53.24

12.24

12.24

5.71

14.29

37.40

53.24

13.27

15.92

2.65

14.29

59.40

75.24

13.27

15.92

6.12

14.29

59.40

67.69

13.67

15.92

2.65

14.29

59.40

75.24

13.67

15.92

6.12

14.29

59.40

67.69

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70

Flanged PN10 PN16

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F

Control Valves

J

Globe Control Valves

H

G

Actuator and SA valve

C

B

A

D

SQ valve

SH valve

C

C

E

E

B B1 A

D

A

D

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Control Valves

Connection codes

The codes specified below represent a small selection of pipe end connections that are available. If the connection required is not specified below please contact Spirax Sarco.

Globe Control Valves

Connection Specification Code

DIN 11850 (Series 2)

OO



ISO 2037 / SMS 3008

OA

EN ISO 1127

OB



BS 4825 (Pt 1)

OC



ASME BPE

OD

Butt weld

ASME BPE (Tri-clamp ®) AO

Sanitary clamp

BS 4825 (Pt 3)

BO

ISO 2852

CO

DIN 32676

SO

ANSI B 16.5

FA

DIN 2633

FD

EN 1092 PN6

FE

EN 1092 PN10

FF

EN 1092 PN16

FG



DIN 11864 T1 Form A

GS

Aseptic-thread

DIN 11864 TI Form B

GT

(fitted on pipe)

DIN 11887 (11851)

GU

SMS 3008

GV

DIN 11864 T1 Form A

BS

DIN 11864 T1 Form B

BT

DIN ISO 228

XG

NPT ANSI-Bl. 20.1-1983

XN





ANSI 150



Flanged PN16





With smooth sealing face



Aseptic-clamp and nut

Screwed connection

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Control Valves

How to order

Valve size ½", ¾", 1", 1¼", 1½", 2", 2½", 3" and 4"

½"

Valve series

SA

SA = Two-port angle pattern design SH = Two-port horizontal design SQ = Three-port valve design

Valve characteristic

E = Equal percentage (SA and SH models only) L = Linear

E

Body material

6 = 316L stainless steel

6

Connection standard See previous page

SO

Seating option

S = Stainless steel V = White Viton (FDA, 3A and USP 26 Class VI approved)

S

Stem and body sealing option

E = EPDM (FDA and 3A approved) V = White Viton (FDA, 3A and USP 26 Class VI approved)

V

Centre face dimensions (A)

0 = Standard 1 = Other please specify (mm)

0

Centre face dimensions (B)

0 = Standard 1 = Other please specify (mm)

0

Internal surface finish

0 = Standard 16 Ra micron mechanically polished 1 = 16 Ra micron electropolished 2 = Other please specify

Globe Control Valves

Ordering a control valve

0

Cv To be specified (non standard Cv to special order)

4•7



Ordering a:

PNS pneumatic actuator

Type PNS = Pneumatic stainless steel

PN or PNP pneumatic actuator PN = Pneumatic epoxy coated PNP = Pneumatic electroless nickel plated (ENP)

PNS

Series and action

3 = 3000 multi-spring (spring-to-extend) 4 = 4000 multi-spring (spring-to-retract)

9 = 9000E multi-spring (spring-to-extend) 9 = 9000R multi-spring (spring-to-retract)

3

Diaphragm size

2 3 4

1 2 3

3

Travel

2 = ¾" 3 = 13/16"

2 = ¾" 3 = 13/16"

2

0 = 3-15 psig (6-18 psig) 3 = 30-60 psig 6 = 15-30 psig 7 = 36-50 psig

0

Spring range 0 = 3-15 psig (6-18 psig) 6 = 15-45 psig Option Blank = Standard H = Handwheel * *Not available in stainless steel

Blank = Standard H = Handwheel *

Ordering example: 1 off Spirax Sarco STERI-TROL type ½" SAE6SOSV0004 and 1 pneumatic actuator type PNS3320. Having a spring range of 6 to 18 psig.

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Control Valves

Spare parts

The available spares are identified by the part numbers listed below. When placing an order for spare parts, always specify the actuator or the valve model (shown on the data plate) and the name of the part as described below.

Globe Control Valves

Available spares for the SA, SH and SQ control valves and the PNS3000 and PNS4000 series actuators

Description



Stem seal kit ('O' ring and 'V' ring)



Diaphragm kit (diaphragm 'O' ring and 'V' ring)

Actuator

Travel indicator



Spring kit

(set of springs, included 3 off longer hex, head bolts and nut on some spring range)



Linkage kit

(lock-nut, top adaptor connectors, bolts and nuts)



Part number 8 and 12 2, 8 and 12

22 4 and 16

17, 18, 19, 20 and 21 29, 30 and 31

Valve stem seal set (excluding bonnet seal)

EPDM (packet of 3) SA, SH and SQ models Bonnet seal Valve Viton (packet of 3)

28



26



Plug and stem

28

(Equal percentage or Linear)

Spare parts ordering example: 1 off Valve stem seal set for a STERI-TROL DN15 SAE6SOSV0004 two-port control valve. 1 off Stem seal kit for a type PNS3320 pneumatic actuator having a spring range 6 to 18 psig.

4 16

2

8 12

31

30 18 17

22 20 21

19

30 29

28

31 30 26 30 28 29

28

26

Actuator and SA valve

SH valve

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Description

Part number



Stem seal kit

17, 18 and 30



Diaphragm kit Diaphragm 'O' ring and 'V' ring

Actuator

Travel indicator

'O' ring and 'V' ring

4 and 9 15, 19 and 20



Spring kit

Set of springs, included 3 off longer hex, head bolts and nut on some spring range



Linkage kit

Lock-nut, top adaptor connectors, bolts and nuts

5

10, 13, 14, 26 and 27

Globe Control Valves



Control Valves

Available spares for the PN9000 series actuators

5

4

30 17

9

18

15, 19 and 20

26 and 27

10

13 and 14

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Control Valves Globe Control Valves

CE43 1" (DN25) to 4" (DN100) Carbon Steel Cage Design, Two Port Control Valves Description

The CE43 series is a range of carbon steel two port, cage trim, control valves conforming to ANSI B16.34, ASME VIII standards in sizes 1" to 4" (DN25 to DN100) available with ANSI and PN flange connections. When used in conjunction with a pneumatic linear actuator the ‘C’ series valve will provide characterised modulating or on/off control. Compatible actuators and positioners: PN1000 series, spring-to-close Pneumatic actuators PN2000 series, spring-to-open PP5 (pneumatic) Positioners EP5 (electropneumatic) SP400/SP500 (smart electropneumatic) SP300 (smart electropneumatic) Refer to the relevant Technical Information Sheet for further details.

Sizes and pipe connections

1", 1-1/2", 2", 2-1/2", 3" and 4" (DN25, 40, 50, 65, 80 and 100) flanged to ANSI 150, ANSI 300, ANSI 600 (Raised face or ring type joint), PN16, PN25, PN40, PN63, and PN100 (Raised face with ANSI faceto-face dimension). 1", 1-1/2" and 2" socket weld.

8 15 19 20 21

16 18 9 11

10 17

13 14 6 12 4

2 1

7 3 5

Options

Equal %, linear, fast opening (on/off) Trim characteristics, soft seat, hard faced, low noise and anti-cavitation (single and multi-cage). Stem seal PTFE chevron, graphite packing and bellows. Balanced or unbalanced to ANSI Class IV, V or VI Plug shut-off. See ‘C’ series valve options Technical Information Sheet TI-F12-23-US.

Technical data

Plug design Trim design Leakage Flow characteristic Rangeability Travel

Unbalanced plug PTFE sealed balanced plug Graphite sealed balanced plug Cage trim with equal percentage, linear and fast opening flow characteristic options. Class IV Metal-to-metal seat ANSI/FCI 70-2 Class IV & V Hard face stellite ANSI/FCI 70-2 Class VI PTFE soft seat ANSI/FCI 70-2 CE valves Equal percentage CF valves Fast opening CL valves Linear CM valves Modified characteristic (special) 50:1 Equal percentage 30:1 Linear 1" and 1-1/2" (DN25 and 40) 3/4" (20 mm) 2" (DN50) 13/16" (30 mm) 2-1/2" and 3" (DN65 and 80) 1-1/2" (38 mm) 4" (DN100) 2" (50 mm)

Materials

No. Part 1 Body 2 Bonnet 3 Valve plug 4 Valve cage 5 Valve seat 6 Valve stem 7 Valve plug sealing rings 8 Lock-nut 9 Mounting nut 10 Gland spring 11 Gland seal 12 Bonnet gasket 13 Bonnet studs 14 Bonnet nuts 15 Stuffing box studs 16 Stuffing box nuts 17 Stem scraper 18 Stuffing box bush 19 Stuffing box ring 20 Valve stem wiper 21 ‘O’ ring

Material Carbon steel ASTM A216 WCB Carbon steel ASTM A216 WCB Stainless steel AISI 431 hardened Stainless steel AISI 316 ENC Stainless steel AISI 431 Stainless steel AISI 316 PTFE and graphite or graphite Stainless steel AISI 316 Zinc plated carbon steel Stainless steel AISI 302 PTFE chevron or graphite Reinforced exfoliated graphite Carbon steel ASTM A 193 B7 Carbon steel ASTM A 194 2H Carbon steel ASTM A 193 B7 Carbon steel ASTM A 194 2H Glass filled PTFE Stainless steel AISI 316 Stainless steel AISI 316 Fluoelastomer Fluoelastomer

Limiting conditions

Body design conditions ANSI 600 Standard PTFE chevron stem seals 14°F to +482°F (-10°C to +250°C) Standard bonnet 14°F to +572°F (-10°C to +300°C) Graphite packing stem seals Design temperature Extended bonnet 14°F to +797°F (-10°C to +425°C) Graphite sealed balanced plug (Class IV) 797°F (425°C) PTFE sealed balanced plug (Class VI) 356°F (180°C) Designed for a maximum cold hydraulic test pressure of: (ANSI 600) 2220 psi g (153 bar g) Maximum differential pressure See relevant actuator TI Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

76

TI-F12-21-US

08.11

797

0 B 10

20

Pressure barg 40 50 60

30

70

80

Cv (US) for single stage trims (Kvs shown in brackets). Size Equal % Cv (Kvs) FL

90 425

A

600

300 Steam saturation curve

400 200 0

Valve flow coefficients at 100% lift

C

0

H

200

D

400

E

J

F

200 G

K

100

0 600 800 1000 1200 1400 Pressure psig

Temperature ° C

Temperature ° F

Operating range for body material and flange type only. Note: See limiting conditions for stem and plug limitations.

The product must not be used in this region. A-C N16,

A-D PN25, A-E PN40, A-F PN63, A-G PN100,

B-H ANSI 150,

B-J ANSI 300,

B-J ANSI 600,

Dimensions (approximate) in inches and (mm) Valve size A ANSI 300 PN25 - PN40 ANSI 600 PN63 - PN100 B C C1 Extended bonnet Bellows sealed bonnet

1" 1-1/2" 2" 2-1/2" 3" 4" DN25 DN40 DN50 DN65 DN80 DN100 7-3/4" 9-1/4" 10-1/2" 11-1/2" 12-1/2" 14-1/2" (197) (235) (267) (292) (317) (368) 8-1/4" 9-7/8" 11-1/4" 12-1/4" 13-1/4" 15-1/2" (210) (251) (286) (311) (337) (394) 2-1/2" 3" 3" 3-3/4" 4-1/8" 5" (62) (80) (80) (95) (105) (128) 5-1/2" 7" 7-3/16" 8-1/4" 8-1/4" 9-3/4" (141) (179) (183) (209) (209) (247) 10" 11-1/2" 11-5/8" 13-1/2" 13-1/2" 15" (255) (293) (296) (344) (344) (382) 15" 16-1/2" 18-7/8" 20" 20" 25" (380) (419) (480) (506) (506) (634)

C1

C

B

A

Weights (approximate) in lbs and (kg) Valve size 1" 1-1/2" 2" 2-1/2" 3" 4" DN25 DN40 DN50 DN65 DN80 DN100 Weights 29 48 59 92 130 213 (13) (22) (27) (42) (59) (97)

1" (DN25) 19 (16) 0.94 1-1/2" (DN40) 35 (30) 0.94 2" (DN50) 63 (54) 0.94 2-1/2" (DN65) 95 (81) 0.94 3" (DN80) 130 (111) 0.90 4" (DN100) 216 (185) 0.89 Three reduced Cv are available for equal percentage and linear trims, for further details see TI-F12-23-US ‘C’ series valve options. For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855

Sizing

Please consult Spirax Sarco.

Installation

The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve nameplate. The actuator position will depend on the type fitted to the valve. Full instructions are supplied with the product.

‘C’ series valve selection guide 1", 1-1/2", 2", 2-1/2", 3" and 4" Valve size DN25, 40, 50, 65, 80 and 100

2"

Valve series C = Cage trim

C

Valve characteristic

Linear Equal percentage Fast opening Modified equal percentage

E

Carbon steel

4

L = E = F = M =

Body material 4 = Connections 3 = 4 = P = Stem sealing H = options B = T = Seating options G = W = C = Type of trim P = A = 1 = Number of 2 = stages 3 = Other = B = Trim balancing U = S = Bonnet type H = L = 0 = Reduced trim 1 = 2 = 3 =

Flanged Socket weld (1", 1-1/2" and 2") PTFE chevron Graphite Bellows AISI 431 hardened PTFE soft seat Hard face AISI 316 Standard cage Noise reducing perforated cage Anti-cavitation cage One Two Three To be specified Balanced Unbalanced Standard Extended for high temperature Extended for low temperature No reduction 1 reduction 2 reductions 3 reductions

3 P T C

1 U S

1

Cv

To be specified

Cv 35

Connection type

To be specified

ANSI 300

2" C E

T

4 3

P

C 1 U

S

1

Cv 35

How to order

Example: 1 of 2" CE43 PTC1US1 Cv35 flanged to ANSI 300.

Spare parts

See TI-F12-22-US

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2004

Globe Control Valves

97

Control Valves

CE43 1" (DN25) to 4" (DN100) Carbon Steel Cage Design, Two Port Control Valves

TI-F12-21-US

08.11

77

Control Valves Globe Control Valves

CE43 5" (DN125) to 8" (DN200) Carbon Steel Cage Design, Two Port Control Valves Description

The CE43 series is a range of carbon steel two port, cage trim, control valves conforming to ANSI B16.34, ASME VIII standards in sizes 5" to 8" (DN125 to DN200) available with ANSI and PN flange connections. When used in conjunction with a pneumatic linear actuator the ‘C’ series valve will provide characterised modulating or on/off control. Compatible actuators and positioners: Pneumatic actuators PN1000 series, spring-to-close PN2000 series, spring-to-open PP5 (pneumatic) Positioners EP5 (electropneumatic) SP400/SP500 (smart electropneumatic) SP300 (smart electropneumatic) Refer to the relevant Technical Information Sheet for further details.

Sizes and pipe connections

5", 6" and 8" (DN125, 1500 and 200) Flanged to ANSI 150, ANSI 300, ANSI 600 (Raised face or ring type joint), PN16, PN25, PN40, PN63, and PN100 (Raised face with ANSI face-to-face dimension).

8

15

16 18 9 11

19 20 21 10 17

13 14 6 12 4

2 1

7 3 5

Options

Equal %, linear, fast opening (on/off) Trim characteristics, soft seat, hard faced, low noise and anti-cavitation (single and multi-cage). Stem seal PTFE chevron, graphite packing and bellows. Balanced or unbalanced to ANSI Class IV, V or VI Plug shut-off. See ‘C’ series valve options Technical Information Sheet TI-F12-23-US.

Technical data

Unbalanced plug Plug design PTFE sealed balanced plug Graphite sealed balanced plug Trim design Cage trim with equal percentage, linear and fast opening flow characteristic options. Class IV Metal-to-metal seat ANSI/FCI 70-2 Leakage Class IV & V Hard face stellite ANSI/FCI 70-2 Class VI PTFE soft seat ANSI/FCI 70-2 CE valves Equal percentage Flow CF valves Fast opening characteristic CL valves Linear CM valves Modified equal percentage 50:1 Equal percentage Rangeability 30:1 Linear 5" and 6" (DN125 and 150) 2-1/2" (65 mm) Travel 8" (DN200) 3" (75 mm)

Materials

No. Part 1 Body 2 Bonnet 3 Valve plug 4 Valve cage 5 Valve seat 6 Valve stem 7 Valve plug sealing rings 8 Lock-nut 9 Mounting nut 10 Gland spring 11 Gland seal 12 Bonnet gasket 13 Bonnet studs 14 Bonnet nuts 15 Stuffing box studs 16 Stuffing box nuts 17 Stem scraper 18 Stuffing box bush 19 Stuffing box ring 20 Valve stem wiper 21 ‘O’ ring

Material Carbon steel ASTM A216 WCB Carbon steel ASTM A216 WCB Stainless steel AISI 431 hardened Stainless steel AISI 316 ENC Stainless steel AISI 431 Stainless steel AISI 316 PTFE and graphite or graphite Stainless steel AISI 316 Zinc plated carbon steel Stainless steel AISI 302 PTFE chevron or graphite Reinforced exfoliated graphite Carbon steel ASTM A 193 B7 Carbon steel ASTM A 194 2H Carbon steel ASTM A 193 B7 Carbon steel ASTM A 194 2H Glass filled PTFE Stainless steel AISI 316 Stainless steel AISI 316 Fluoelastomer Fluoelastomer

Limiting conditions

Body design conditions ANSI 300 and ANSI 600 Standard PTFE chevron stem seals 14°F to +482°F (-10°C to +250°C) Standard bonnet 14°F to +572°F (-10°C to +300°C) Graphite packing stem seals Design temperature Extended bonnet 14°F to +797°F (-10°C to +425°C) Graphite sealed balanced plug (Class IV) 797°F (425°C) PTFE sealed balanced plug (Class VI) 356°F (180°C) (ANSI 300) 1110 psi g (76.6 bar g) Designed for a maximum cold hydraulic test pressure of: (ANSI 600) 2220 psi g (153 bar g) Maximum differential pressure See relevant actuator TI Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

78

TI-F12-24-US

08.11

Operating range for body material and flange type only.

Cv (US) for single stage trims (Kvs shown in brackets). Size Equal % Cv (Kvs) FL

Pressure bar g 20

30

40

50

60

70

80

103 300

Steam saturation curve

A

800

90

600

200 100

400

0

200 0

C

0

H D

200

400

E

F

J

600 800 1000 1200 Pressure psi g

G

K

1400

The product must not be used in this region. A-C PN16 A-D PN25 A-E PN40 A-F PN63 A-G PN100 B-J ANSI 300

B-H ANSI 150

B-K ANSI 600

Dimensions (approximate) in inches and (mm)

Temperature ° C

Temperature ° F

1004

B

10

5" 293 (250) 0.85 (DN125) 6" 386 (330) 0.85 (DN150) 8" 560 (480) 0.85 (DN200) Three reduced Cv are available for equal percentage and linear trims, for further details see TI-F12-23-US ‘C’ series valve options. For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855

Sizing

Please consult Spirax Sarco, Inc.

Installation

The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve nameplate. The actuator position will depend on the type fitted to the valve. Full instructions are supplied with the product.

‘C’ series valve selection guide 5" 6" 8" Valve size DN125 DN150 DN200 5", 6" and 8" Valve size ANSI 300 16-3/4" 18-5/8" 22-3/8" DN125, 150, 200 A PN25 - PN40 (425) (473) (568) Valve series C = Cage trim ANSI 600 18" 20" 24" E = Equal percentage PN63 - PN100 (457) (508) (610) F = Fast opening Valve 6-1/2" 7" 8-1/4" B characteristic L = Linear (165) (178) (210) M = Modified equal percentage 11-3/8" 13-6/16" 14-5/8" C Body material 4 = Carbon steel (290) (339) (370) Extended 16-11/16" 18-11/16" 19-14/16" 2 = Butt weld (5" to 8") Connections C1 bonnet (425) (474) (505) 3 = Flanged P = PTFE chevron Bellows sealed 27" 29" 30-1/4" Stem sealing H = Graphite bonnet (690) (739) (770) options B = Bellows T = Seating options G = W = C = Type of trim P = A = 1 = Number of 2 = stages 3 = Other = B = Trim balancing U = S = Bonnet type H = L = 0 = 1 = Reduced trim 2 = 3 =

C1

C

B

A

Weights (approximate) in lbs and (kg)

Globe Control Valves

Valve flow coefficients at 100% lift

Note: See limiting conditions for stem and plug limitations. 0

Control Valves

CE43 5" (DN125) to 8" (DN200) Carbon Steel Cage Design, Two Port Control Valves

5" C E 4 3 P

AISI 431 hardened PTFE soft seat Hard face AISI 316 Standard cage Noise reducing perforated cage Anti-cavitation cage One Two Three To be specified Balanced Unbalanced Standard Extended for high temperature Extended for low temperature No reduction 1 reduction 2 reductions 3 reductions

T C

1 B S

0

Cv

To be specified

Cv 293

Connection type

To be specified

ANSI 300

5" C E

4 3

P T

C

1

B S 0

Cv 293

ANSI 300

5" 6" 8" Valve size DN125 DN150 DN200 How to order Example: 1 off 5" CE43 PTC1BSO Cv 293 flanged to ANSI 300. Weights 264 396 660 (120) (180) (300)

Spare parts

See TI-F12-22-US

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2004

TI-F12-24-US

08.11

79

Control Valves Globe Control Valves

CE83 1" (DN25) to 4" (DN100) Alloy Steel Cage Design, Two Port Control Valves Description

The CE83 series is a range of alloy steel two port, cage trim, control valves conforming to ANSI B16.34, ASME VIII standards in sizes 1" to 4" (DN25 to DN100) available with ANSI and PN flange connections. When used in conjunction with a pneumatic linear actuator the ‘C’ series valve will provide characterised modulating or on/off control.

15

Compatible actuators and positioners: Pneumatic actuators PN1000 series, spring-to-close PN2000 series, spring-to-open PP5 (pneumatic) Positioners EP5 (electropneumatic) SP400/SP500 (smart electropneumatic) SP300 (smart electropneumatic) Refer to the relevant Technical Information Sheet for further details.

17

Sizes and pipe connections

1", 1-1/2", 2", 2-1/2", 3" and 4" (DN25, 40, 50, 65, 80 and 100) Flanged to ANSI 150, ANSI 300, ANSI 600 (Raised face or ring type joint), PN16, PN25, PN40, PN63, and PN100 (Raised face with ANSI face-to-face dimension). 1", 1-1/2", and 2" socket weld.

8 16 18 9 11

19 20 21 10

13 14 6 12 4

2 1

7 3 5

Options

Equal %, linear, fast opening (on/off) Trim characteristics, soft seat, hard faced, low noise and anti-cavitation (single and multi-cage). Stem seal PTFE chevron, graphite packing and bellows. Balanced or unbalanced to ANSI Class IV, V or VI Plug shut-off. See ‘C’ series valve options Technical Information Sheet TI-F12-23-US.

Technical data

Unbalanced plug Plug design PTFE sealed balanced plug Graphite sealed balanced plug Cage trim with equal percentage, linear and fast Trim design opening flow characteristic options. Class IV Metal-to-metal seat ANSI/FCI 70-2 Leakage Class IV & V Hard face stellite ANSI/FCI 70-2 Class VI PTFE soft seat ANSI/FCI 70-2 CE valves Equal percentage Flow CF valves Fast opening characteristic CL valves Linear CM valves Modified equal characteristic (special) Rangeability 50:1 Equal percentage 30:1 Linear 1" and 1-1/2" (DN25 and 40) 3/4" (20 mm) Travel 2" (DN50) 1-3/16" (30 mm) 2-1/2" and 3" (DN65 and 80) 1-1/2" (38 mm) 4" (DN100) 2" (50 mm)

Materials

No. Part 1 Body 2 Bonnet 3 Valve plug 4 Valve cage 5 Valve seat 6 Valve stem 7 Valve plug sealing rings 8 Lock-nut 9 Mounting nut 10 Gland spring 11 Gland seal 12 Bonnet gasket 13 Bonnet studs 14 Bonnet nuts 15 Stuffing box studs 16 Stuffing box nuts 17 Stem scraper 18 Stuffing box bush 19 Stuffing box ring 20 Valve stem wiper 21 ‘O’ ring

Material Alloy steel ASTM A217 WC6 Alloy steel ASTM A217 WC6 Stainless steel AISI 431 hardened Stainless steel AISI 316 ENC Stainless steel AISI 431 Stainless steel AISI 316 PTFE and graphite or graphite Stainless steel AISI 316 Zinc plated carbon steel Stainless steel AISI 302 PTFE chevron or graphite Reinforced exfoliated graphite Alloy steel ASTM A 193 B16 Alloy steel ASTM A194 GRD4 Alloy steel ASTM A 193 B16 Alloy steel ASTM A194 GRD4 Glass filled PTFE Stainless steel AISI 316 Stainless steel AISI 316 Fluoelastomer Fluoelastomer

Limiting conditions

Body design conditions ANSI 600 Standard PTFE chevron stem seals 14°F to +482°F Standard bonnet 14°F to +572°F Graphite packing stem seals Design temperature Extended bonnet 14°F to +1004°F Graphite sealed balanced plug (Class IV) 1004°F PTFE sealed balanced plug (Class VI) 356°F Designed for a maximum cold hydraulic test pressure of: (ANSI 600) 2250 psi g Maximum differential pressure See relevant actuator TI

(-10°C to +250°C) (-10°C to +300°C) (-10°C to +540°C) (540°C) (180°C) (155 bar g)

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

80

TI-F12-20-US

08.11

Operating range for body material and flange type only.

Cv (US) for single stage trims (Kvs shown in brackets). Size Equal % Cv (Kvs) FL

Temperature ° C

Temperature ° F

Pressure bar g 10  20 30 40  50  60  70  80 90 0  

1" (DN125) 19 (16) 0.94 1-1/2" (DN125) 35 (30) 0.94 2" (DN150) 63 (54) 0.94 2-1/2" (DN125) 95 (81) 0.92 3" (DN200) 130 (111) 0.90 4" (DN200) 216 (185) 0.89 Three reduced Cv are available for equal percentage and linear trims, for further details see TI-F12-23-US ‘C’ series valve options.

Globe Control Valves

Valve flow coefficients at 100% lift

Note: See limiting conditions for stem and plug limitations.

   1004 540   800  400  600  300    400 200  100 200          0  0  0           200 400 600 800 1000 1200 1400 Pressure psi g

Control Valves

CE83 1" (DN25) to 4" (DN100) Alloy Steel Cage Design, Two Port Control Valves

For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855

Sizing

Please consult Spirax Sarco, Inc. The product must not be used in this region. A-C PN16 A-D PN25 A-E PN40 A-F PN63 A-G PN100 B-J ANSI 300

B-H ANSI 150

B-K ANSI 600

Dimensions (approximate) in inches and (mm) 1" 1-1/2" 2" 2-1/4" 3" 4" Valve size DN25 DN40 DN50 DN65 DN80 DN100 ANSI 300 7-3/4" 9-1/4" 10-1/2" 11-1/2" 12-1/2" 14-1/2" PN25 - PN40 (197) (235) (267) (292) A (317) (368) ANSI 600 8-1/4" 9-7/8" 11-1/4" 12-1/4" 13-1/4" 15-1/2" PN63 - PN100 (210) (251) (268) (311) (337) (394) 2-1/2" 3" 3" 4-3/4" 4-1/8" 5" B (62) (80) (80) (95) (105) (128) 5-1/2" 7" 7-3/16" 8-1/4" 8-1/4" 9-3/4" C (141) (179) (183) (209) (209) (247) Extended 10" 11-1/2" 11-5/8" 13-1/2" 13-1/2" 15" C1 bonnet (255) (293) (296) (344) (344) (382) Bellows sealed 15" 16-1/2" 18-14/16" 20" 20" 25" bonnet (380) (419) (480) (506) (506) (634)

C1

C

B

A

Weights (approximate) in lbs and (kg)

Valve size Weights

1" 1-1/2" 2" 2-1/4" 3" 4" DN25 DN40 DN50 DN65 DN80 DN100 29 48 59 92 130 213 (13) (22) (27) (42) (59) (97)

Installation

The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve nameplate. The actuator position will depend on the type fitted to the valve. Full instructions are supplied with the product.

‘C’ series valve selection guide 1", 1-1/2", 2", 2-1/2", 3" and 4" Valve size DN25, 40, 50, 65, 80 & 100 Valve series C = Cage trim

C

Valve characteristic

E = F = L = M =

E

Body material Connections Stem sealing options Seating options Type of trim Number of stages Other Trim balancing Bonnet type Reduced trim

8 = Alloy steel

8

3 = Flanged 4 = Socket weld (1", 1-1/2", 2") P = PTFE chevron H = Graphite B = Bellows T = AISI 431 hardened G = PTFE soft seat W = Hard face AISI 316 C = Standard cage P = Noise reducing perforated cage A = Anti-cavitation cage 1 = One 2 = Two 3 = Three = To be specified B = Balanced U = Unbalanced S = Standard H = Extended for high temperature L = Extended for low temperature 0 = No reduction 1 = 1 reduction 2 = 2 reductions 3 = 3 reductions

3

Equal percentage Fast opening Linear Modified equal percentage

P T C

1 U S

1

Cv

To be specified

Cv 35

Connection type

To be specified

ANSI 300

2" C E

T

8 3

P

C 1

U S

1

Cv 35

ANSI 300

How to order

Example: 1 off 2" CE83 PTC1US1 Cv 35 flanged to ANSI 300.

Spare parts

See TI-F12-22-US

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2004

2"

TI-F12-20-US

08.11

81

Control Valves Globe Control Valves

CE83 5" (DN125) to 8" (DN200) Alloy Steel Cage Design, Two Port Control Valves Description

The CE83 series is a range of alloy steel two port, cage trim, control valves conforming to ANSI B16.34, ASME VIII standards in sizes 5" to 8" (DN125 to DN200) available with ANSI and PN flange connections. When used in conjunction with a pneumatic linear actuator the ‘C’ series valve will provide characterised modulating or on/off control. Compatible actuators and positioners: Pneumatic actuators PN1000 series, spring-to-close PN2000 series, spring-to-open PP5 (pneumatic) Positioners EP5 (electropneumatic) SP400/SP500 (smart electropneumatic) SP300 (smart electropneumatic) Refer to the relevant Technical Information Sheet for further details.

8

15

16 18 9 11

19 20 21 10 17

13 14 6 12 4

2 1

Sizes and pipe connections

5", 6" and 8" (DN125, 1500 and 200) Flanged to ANSI 150, ANSI 300, ANSI 600 (Raised face or ring type joint), PN16, PN25, PN40, PN63, and PN100 (Raised face with ANSI face-to-face dimension).

7 3 5

Options

Equal %, linear, fast opening (on/off) Trim characteristics, soft seat, hard faced, low noise and anti-cavitation (single and multi-cage). Stem seal PTFE chevron, graphite packing and bellows. Balanced or unbalanced to ANSI Class IV, V or VI Plug shut-off. See ‘C’ series valve options Technical Information Sheet TI-F12-23-US.

Technical data

Unbalanced plug Plug design PTFE sealed balanced plug Graphite sealed balanced plug Trim design Cage trim with equal percentage, linear and fast opening flow characteristic options. Class IV Metal-to-metal seat ANSI/FCI 70-2 Leakage Class IV & V Hard face stellite ANSI/FCI 70-2 Class VI PTFE soft seat ANSI/FCI 70-2 CE valves Equal percentage Flow CF valves Fast opening characteristic CL valves Linear CM valves Modified equal percentage 50:1 Equal percentage Rangeability 30:1 Linear 5" and 6" (DN125 and 150) 2-1/2" (65 mm) Travel 8" (DN200) 3" (75 mm)

Materials

No. Part 1 Body 2 Bonnet 3 Valve plug 4 Valve cage 5 Valve seat 6 Valve stem 7 Valve plug sealing rings 8 Lock-nut 9 Mounting nut 10 Gland spring 11 Gland seal 12 Bonnet gasket 13 Bonnet studs 14 Bonnet nuts 15 Stuffing box studs 16 Stuffing box nuts 17 Stem scraper 18 Stuffing box bush 19 Stuffing box ring 20 Valve stem wiper 21 ‘O’ ring

Material Alloy steel ASTM A217 WC6 Alloy steel ASTM A217 WC6 Stainless steel AISI 431 hardened Stainless steel AISI 316 ENC Stainless steel AISI 431 Stainless steel AISI 316 PTFE and graphite or graphite Stainless steel AISI 316 Zinc plated carbon steel Stainless steel AISI 302 PTFE chevron or graphite Reinforced exfoliated graphite Alloy steel ASTM A 193 B16 Alloy steel ASTM A 194 GRD4 Alloy steel ASTM A 193 B16 Alloy steel ASTM A 194 GRD4 Glass filled PTFE Stainless steel AISI 316 Stainless steel AISI 316 Fluoelastomer Fluoelastomer

Limiting conditions

Body design conditions ANSI 300 and ANSI 600 Standard PTFE chevron stem seals 14°F to +482°F (-10°C to +250°C) Standard bonnet 14°F to +572°F (-10°C to +300°C) Graphite packing stem seals Design temperature Extended bonnet 14°F to +1004°F (-10°C to +540°C) Graphite sealed balanced plug (Class IV) 1004°F (540°C) PTFE sealed balanced plug (Class VI) 356°F (180°C) (ANSI 300) 1125 psi g (77.6 bar g) Designed for a maximum cold hydraulic test pressure of: (ANSI 600) 2250 psi g (155 bar g) Maximum differential pressure See relevant actuator TI Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

82

TI-F12-25-US

6.07

Operating range for body material and flange type only.

B

10

20

70

80

90

Steam saturation curve

0

200

400

600 800 1000 1200 Pressure psi g

103 540 400 300 200 100 0 1400

The product must not be used in this region. A-C PN16 A-D PN25 A-E PN40 A-F PN63 A-G PN100 B-H ANSI 150

B-J ANSI 300

B-K ANSI 600

Dimensions (approximate) in inches and (mm)

Temperature ° C

Temperature ° F

0 1004 800 600 400 200 0

Cv (US) for single stage trims (Kvs shown in brackets). Size Equal % Cv (Kvs) FL 5" 293 (250) 0.85 (DN125) 6" 386 (330) 0.85 (DN150) 8" 560 (480) 0.85 (DN200) Three reduced Cv are available for equal percentage and linear trims, for further details see TI-F12-23-US ‘C’ series valve options. For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855

Sizing

Please consult Spirax Sarco, Inc.

Installation

The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve nameplate. The actuator position will depend on the type fitted to the valve. Full instructions are supplied with the product.

‘C’ series valve selection guide 5" 6" 8" Valve size DN125 DN150 DN200 5", 6" and 8" Valve size ANSI 300 16-3/4" 18-5/8" 22-3/8" DN125, 150, 200 A PN25 - PN40 (425) (473) (568) Valve series C = Cage trim ANSI 600 18" 20" 24" E = Equal percentage PN63 - PN100 (457) (508) (610) F = Fast opening Valve 6-1/2" 7" 8-1/4" B characteristic L = Linear (165) (178) (210) M = Modified equal percentage 11-3/8" 13-6/16" 14-5/8" C Body material 8 = Alloy steel (290) (339) (370) Extended 16-11/16" 18-11/16" 19-14/16" 2 = Butt weld (5" to 8") Connections 3 = Flanged C1 bonnet (425) (474) (505) P = PTFE chevron Bellows sealed 27" 29" 30-1/4" Stem sealing H = Graphite bonnet (690) (739) (770) options B = Bellows Seating options Type of trim Number of stages Other Trim balancing Bonnet type Reduced trim

C1

C

B

A

Weights (approximate) in lbs and (kg)

Globe Control Valves

Valve flow coefficients at 100% lift

Note: See limiting conditions for stem and plug limitations. Pressure bar g 30 40 50 60

Control Valves

CE83 5" (DN125) to 8" (DN200) Alloy Steel Cage Design, Two Port Control Valves

5" C E 8 3 P

T = AISI 431 hardened G = PTFE soft seat W = Hard face AISI 316 C = Standard cage P = Noise reducing perforated cage A = Anti-cavitation cage 1 = One 2 = Two 3 = Three = To be specified B = Balanced U = Unbalanced S = Standard H = Extended for high temperature L = Extended for low temperature 0 = No reduction 1 = 1 reduction 2 = 2 reductions 3 = 3 reductions

T C

1 B S

0

Cv

To be specified

Cv 293

Connection type

To be specified

ANSI 300

5" C E

T

8 3

P

C 1 B

S

0

Cv 293

ANSI 300

5" 6" 8" Valve size How to order DN125 DN150 DN200 Example: 1 off 5" CE83 PTC1BSO Cv 293 flanged to ANSI 300. 264 396 660 Weights (120) (180) (300) Spare parts See TI-F12-22-US

TI-F12-25-US

6.07

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2004

83

Control Valves Globe Control Valves

CE63 1" (DN25) to 4" (DN100) Stainless Steel Cage Design, Two Port Control Valves Description

The CE63 series is a range of stainless steel two port, cage trim, control valves conforming to ANSI B16.34, ASME VIII standards in sizes 1" to 4" (DN25 to DN100) available with ANSI and PN flange connections. When used in conjunction with a pneumatic linear actuator the ‘C’ series valve will provide characterised modulating or on/off control. Compatible actuators and positioners: Pneumatic actuators PN1000 series, spring-to-close PN2000 series, spring-to-open PP5 (pneumatic) Positioners EP5 (electropneumatic) SP400/SP500 (smart electropneumatic) Refer to the relevant Technical Information Sheet for further details.

Sizes and pipe connections

1", 1-1/2", 2", 2-1/2", 3" and 4" (DN25, 40, 50, 65, 80 and 100) Flanged to ANSI 150, ANSI 300, ANSI 600 (Raised face or ring type joint), PN16, PN25, PN40, PN63, and PN100 (Raised face with ANSI face-to-face dimension). 1", 1-1/2", and 2" socket weld.

8

15

16 18 9 11

19 20 21 10 17

13 14 6 12 4

2 1

7 3 5

Options

Equal %, linear, fast opening (on/off) Trim characteristics, soft seat, hard faced, low noise and anti-cavitation (single and multi-cage). Stem seal PTFE chevron, graphite packing and bellows. Balanced or unbalanced to ANSI Class IV, V or VI Plug shut-off. See ‘C’ series valve options Technical Information Sheet TI-F12-23-US.

Technical data

Unbalanced plug Plug design PTFE sealed balanced plug Graphite sealed balanced plug Trim design Cage trim with equal percentage, linear and fast opening flow characteristic options. Class IV Metal-to-metal seat ANSI/FCI 70-2 Leakage Class IV & V Hard face stellite ANSI/FCI 70-2 Class VI PTFE soft seat ANSI/FCI 70-2 CE valves Equal percentage Flow CF valves Fast opening characteristic CL valves Linear CM valves Modified equal precentage Rangeability 50:1 Equal percentage 30:1 Linear 1" and 1-1/2" (DN25 and 40) 3/4" (20 mm) Travel 2" (DN50) 1-3/16" (30 mm) 2-1/2" and 3" (DN65 and 80) 1-1/2" (38 mm) 4" (DN100) 2" (50 mm)

Materials

No. Part 1 Body 2 Bonnet 3 Valve plug 4 Valve cage 5 Valve seat 6 Valve stem 7 Valve plug sealing rings 8 Lock-nut 9 Mounting nut 10 Gland spring 11 Gland seal 12 Bonnet gasket 13 Bonnet studs 14 Bonnet nuts 15 Stuffing box studs 16 Stuffing box nuts 17 Stem scraper 18 Stuffing box bush 19 Stuffing box ring 20 Valve stem wiper 21 ‘O’ ring

Material Stainless steel ASTM A351 CF8M Stainless steel ASTM A351 CF8M Stainless steel AISI 431 hardened Stainless steel AISI 316 ENC Stainless steel AISI 431 Stainless steel AISI 316 PTFE and graphite or graphite Stainless steel AISI 316 Zinc plated carbon steel Stainless steel AISI 302 PTFE chevron or graphite Reinforced exfoliated graphite Stainless steel ASTM A193 Gr. B8M Stainless steel ASTM A194 Gr. 8M Stainless steel ASTM A193 Gr. B8 Stainless steel ASTM A194 Gr. 8M Glass filled PTFE Stainless steel AISI 316 Stainless steel AISI 316 Fluoelastomer Fluoelastomer

Limiting conditions

Body design conditions ANSI 300 and ANSI 600 Standard PTFE chevron stem seals -20°F to +482°F (-29°C to +250°C) Standard bonnet -20°F to +572°F (-29°C to +300°C) Graphite packing stem seals Design temperature Extended bonnet -20°F to +1004°F (-29°C to +540°C) Graphite sealed balanced plug (Class IV) 1004°F (540°C) PTFE sealed balanced plug (Class VI) 356°F (180°C) (ANSI 300) 1080 psi g (74.5 bar g) Designed for a maximum cold hydraulic test pressure of: (ANSI 600) 2160 psi g (149 bar g) Maximum differential pressure See relevant actuator TI Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

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Operating range for body material and flange type only.

0 B 10

20

A A C

0

H

200

80

90

103 540 400 Steam 300 saturation curve 200 K 100 G D E F J 0 400 600 800 1000 1200 1400 Pressure psi g

Temperature ° C

Temperature ° F

1004 800 600 400 200 0

Cv (US) for single stage trims (Kvs shown in brackets). Size Equal % Cv (Kvs) FL

The product must not be used in this region. A-C PN16 A-D PN25 A-E PN40 A-F PN63 A-G PN100 B-H ANSI 150

B-J ANSI 300

B-K ANSI 600

Dimensions (approximate) in inches and (mm) Valve size ANSI 300 A PN25 - PN40 ANSI 600 PN63 - PN100 B C Extended C1 bonnet Bellows sealed bonnet

1" 1-1/2" 2" 2-1/4" 3" 4" DN25 DN40 DN50 DN65 DN80 DN100 7-3/4" 9-1/4" 10-1/2" 11-1/2" 12-1/2" 14-1/2" (197) (235) (267) (292) (317) (368) 8-1/4" 9-7/8" 11-1/4" 12-1/4" 13-1/4" 15-1/2" (210) (251) (268) (311) (337) (394) 2-1/2" 3" 3" 4-3/4" 4-1/8" 5" (62) (80) (80) (95) (105) (128) 5-1/2" 7" 7-3/16" 8-1/4" 8-1/4" 9-3/4" (141) (179) (183) (209) (209) (247) 10" 11-1/2" 11-5/8" 13-1/2" 13-1/2" 15" (255) (293) (296) (344) (344) (382) 15" 16-1/2" 18-14/16" 20" 20" 25" (380) (419) (480) (506) (506) (634)

C1

C

B

A

Weights (approximate) in lbs and (kg)

Valve size Weights

1" 1-1/2" 2" 2-1/4" 3" 4" DN25 DN40 DN50 DN65 DN80 DN100 29 48 59 92 130 213 (13) (22) (27) (42) (59) (97)

1" (DN125) 19 (16) 0.94 1-1/2" (DN125) 35 (30) 0.94 2" (DN150) 63 (54) 0.94 2-1/2" (DN125) 95 (81) 0.92 3" (DN200) 130 (111) 0.90 4" (DN200) 216 (185) 0.89 Three reduced Cv are available for equal percentage and linear trims, for further details see TI-F12-23-US ‘C’ series valve options. For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855

Sizing

Please consult Spirax Sarco, Inc.

Installation

The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve nameplate. The actuator position will depend on the type fitted to the valve. Full instructions are supplied with the product.

‘C’ series valve selection guide 1", 1-1/2", 2", 2-1/2", 3" and 4" Valve size DN25, 40, 50, 65, 80 & 100

2"

Valve series C = Cage trim

C

Valve characteristic

E = F = L = M =

E

Body material Connections Stem sealing options Seating options Type of trim Number of stages Other Trim balancing Bonnet type Reduced trim

6 = Stainless steel

Equal percentage Fast opening Linear Modified equal percentage

6

2 = Butt weld (2" to 4") 3 = Flanged 4 = Socket weld (1", 1-1/2", 2") P = PTFE chevron H = Graphite B = Bellows T = AISI 431 hardened G = PTFE soft seat W = Hard face AISI 316 C = Standard cage P = Noise reducing perforated cage A = Anti-cavitation cage 1 = One 2 = Two 3 = Three = To be specified B = Balanced U = Unbalanced S = Standard H = Extended for high temperature L = Extended for low temperature 0 = No reduction 1 = 1 reduction 2 = 2 reductions 3 = 3 reductiion

3 P T C

1 U S

1

Cv

To be specified

Cv 35

Connection type

To be specified

ANSI 300

2" C E

T

6 3

P

C 1 U

S

1

Cv 35

ANSI 300

How to order

Example: 1 off 2" CE63 PTC1US1 Cv 35 flanged to ANSI 300.

Spare parts

See TI-F12-22-US

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2004

Globe Control Valves

Valve flow coefficients at 100% lift

Note: See limiting conditions for stem and plug limitations. Pressure bar g 30 40 50 60 70

Control Valves

CE63 1" (DN25) to 4" (DN100) Stainless Steel Cage Design, Two Port Control Valves

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85

Control Valves Globe Control Valves

CE63 5" (DN125) to 8" (DN200) Stainless Steel Cage Design, Two Port Control Valves Description

The CE63 series is a range of alloy steel two port, cage trim, control valves conforming to ANSI B16.34, ASME VIII standards in sizes 5" to 8" (DN125 to DN200) available with ANSI and PN flange connections. When used in conjunction with a pneumatic linear actuator the ‘C’ series valve will provide characterised modulating or on/off control. Compatible actuators and positioners: Pneumatic actuators PN1000 series, spring-to-close PN2000 series, spring-to-open PP5 (pneumatic) Positioners EP5 (electropneumatic) SP400/SP500 (smart electropneumatic) SP300 (smart electropneumatic) Refer to the relevant Technical Information Sheet for further details.

Sizes and pipe connections

5", 6" and 8" (DN125, 150 and 200) Flanged to ANSI 150, ANSI 300, ANSI 600 (Raised face or ring type joint), PN16, PN25, PN40, PN63, and PN100 (Raised face with ANSI face-to-face dimension).

8

15

16 18 9 11

19 20 21 10 17

13 14 6 12 4

2 1

7 3 5

Options

Equal %, linear, fast opening (on/off) Trim characteristics, soft seat, hard faced, low noise and anti-cavitation (single and multi-cage). Stem seal PTFE chevron, graphite packing and bellows. Balanced or unbalanced to ANSI Class IV, V or VI Plug shut-off. See ‘C’ series valve options Technical Information Sheet TI-F12-23-US.

Technical data

Unbalanced plug Plug design PTFE sealed balanced plug Graphite sealed balanced plug Trim design Cage trim with equal percentage, linear and fast opening flow characteristic options. Class IV Metal-to-metal seat ANSI/FCI 70-2 Leakage Class IV & V Hard face stellite ANSI/FCI 70-2 Class VI PTFE soft seat ANSI/FCI 70-2 CE valves Equal percentage Flow CF valves Fast opening characteristic CL valves Linear CM valves Modified equal precentage Rangeability 50:1 Equal percentage 30:1 Linear 5" and 6" (DN125 and 150) 2-1/2" (65 mm) Travel 8" (DN200) 3" (75 mm)

Materials

No. Part 1 Body 2 Bonnet 3 Valve plug 4 Valve cage 5 Valve seat 6 Valve stem 7 Valve plug sealing rings 8 Lock-nut 9 Mounting nut 10 Gland spring 11 Gland seal 12 Bonnet gasket 13 Bonnet studs 14 Bonnet nuts 15 Stuffing box studs 16 Stuffing box nuts 17 Stem scraper 18 Stuffing box bush 19 Stuffing box ring 20 Valve stem wiper 21 ‘O’ ring

Material Stainless steel ASTM A351 CF8M Stainless steel ASTM A351 CF8M Stainless steel AISI 431 hardened Stainless steel AISI 316 ENC Stainless steel AISI 431 Stainless steel AISI 316 PTFE and graphite or graphite Stainless steel AISI 316 Zinc plated carbon steel Stainless steel AISI 302 PTFE chevron or graphite Reinforced exfoliated graphite Stainless steel ASTM A 193 B8M Stainless steel ASTM A 194 8M Stainless steel ASTM A 193 B8M Stainless steel ASTM A 194 8M Glass filled PTFE Stainless steel AISI 316 Stainless steel AISI 316 Fluoelastomer Fluoelastomer

Limiting conditions

Body design conditions ANSI 300 and ANSI 600 Standard PTFE chevron stem seals -20°F to +482°F (-29°C to +250°C) Standard bonnet -20°F to +572°F (-29°C to +300°C) Graphite packing stem seals Design temperature Extended bonnet -20°F to +1004°F (-29°C to +540°C) Graphite sealed balanced plug (Class IV) 1004°F (540°C) PTFE sealed balanced plug (Class VI) 356°F (180°C) (ANSI 300) 1080 psi g (74.5 bar g) Designed for a maximum cold hydraulic test pressure of: (ANSI 600) 2160 psi g (149 bar g) Maximum differential pressure See relevant actuator TI Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

86

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Operating range for body material and flange type only.

Temperature ° F

1004  A  800  600 A  400  200 C H  0 0  200

Steam saturation curve

D E

 400

J

F

G

K

 300  200 100 

0  600  800  1000  1200  1400 Pressure psi g

The product must not be used in this region. A-C PN16 A-D PN25 A-E PN40 A-F PN63 A-G PN100 B-H ANSI 150

B-J ANSI 300

B-K ANSI 600

Dimensions (approximate) in inches and (mm)

Temperature ° C

Pressure bar g 20  30  40  50  60  70  80  90 103 

Cv (US) for single stage trims (Kvs shown in brackets). Size Equal % Cv (Kvs) FL 5" (DN125) 293 (250) 0.85 6" (DN150) 386 (330) 0.85 8" (DN200) 560 (480) 0.85 Three reduced Cv are available for equal percentage and linear trims, for further details see TI-F12-23-US ‘C’ series valve options. For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855

Sizing

Please consult Spirax Sarco, Inc.

Installation

The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve nameplate. The actuator position will depend on the type fitted to the valve. Full instructions are supplied with the product.

‘C’ series valve selection guide 5" 6" 8" Valve size DN125 DN150 DN200 Valve size 5", 6" and 8" ANSI 300 16-3/4" 18-5/8" 22-3/8" DN125, 150, 200 A PN25 - PN40 (425) (473) (568) Valve series C = Cage trim ANSI 600 18" 20" 24" E = Equal percentage PN63 - PN100 (457) (508) (610) F = Fast opening Valve 6-1/2" 7" 8-1/4" B characteristic L = Linear (165) (178) (210) M = Modified equal percentage 11-3/8" 13-6/16" 14-5/8" C Body material 6 = Stainless steel (290) (339) (370) 2 = Butt weld (5" to 8") Extended 16-11/16" 18-11/16" 19-14/16" Connections 3 = Flanged C1 bonnet (425) (474) (505) P = PTFE chevron Bellows sealed 27" 29" 30-1/4" Stem sealing H = Graphite bonnet (690) (739) (770) options B = Bellows Seating options Type of trim Number of stages Other Trim balancing Bonnet type Reduced trim

C1

C

B

A

Weights (approximate) in lbs and (kg)

Globe Control Valves

Valve flow coefficients at 100% lift

Note: See limiting conditions for stem and plug limitations.

0  10 B

Control Valves

CE63 5" (DN125) to 8" (DN200) Stainless Steel Cage Design, Two Port Control Valves

T = AISI 431 hardened G = PTFE soft seat W = Hard face AISI 316 C = Standard cage P = Noise reducing perforated cage A = Anti-cavitation cage 1 = One 2 = Two 3 = Three = To be specified B = Balanced U = Unbalanced S = Standard H = Extended for high temperature L = Extended for low temperature 0 = No reduction 1 = 1 reduction 2 = 2 reductions 3 = 3 reductions

5" C E 6 3 P T C

1 B S

0

Cv

To be specified

Cv 293

Connection type

To be specified

ANSI 300

5" C E

6 3

P

T

C

1

B

S 0

Cv 293

ANSI 300

5" 6" 8" Valve size DN125 DN150 DN200 How to order Example: 1 off 5" CE63 PTCBSO Cv 293 flanged to ANSI 300. Weights 264 396 660 (120) (180) (300) Spare parts See TI-F12-22-US Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2004

TI-F12-33-US

08.11

87

Control Valves Globe Control Valves Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

88

Control Valves Globe Control Valves

‘C’ Series Valve Spares Spare parts

The spare parts available for the CE43, CE63 and CE83 valves, 1" to 8" (DN25 to DN200), are detailed below. No other parts are supplied as spares. Available spares Actuator clamping nut A Gland seal kit PTFE seal set B Graphite packing set C Valve plug D Valve stem E Graphite gasket F1 Bonnet Spacer F2 Valve gasket kit Spiral wound gasket F3 Seat F4 Adaptor gasket F5 Piston seal kit Graphite G PTFE H Valve seat I Valve cage J Reduction kit (seat, cage and reduction adaptor) K Note: A ‘valve gasket kit’ should be ordered with the above items.

‘C’ Series valve A

B or C

F1 F2 F3

E

D J

G or H

F4

I

How to order example

F5 K

Note: When placing an order for spares please indicate clearly the model number, serial number and date code (found on the label of the valve body) to ensure that the order is processed quickly, efficiently and correctly.

How to order spares

Always order spares by using the description given in the column headed ‘Available spares’. Also state the information shown in the ‘C’ series valve selection guide, the serial number, and date code of the valve.

‘C’ series valve selection guide Valve size 1", 1-1/2", 2", 2-1/2", 3", 4", 5", 6", and 8" DN25, 40, 50, 65, 80, 100, 125, 150 and 200

2"

Valve series C = Cage trim

C

Valve characteristic

L = Linear E = Equal percentage F = Fast opening M = Modified equal percentage

E

Body material Connections

4 = Carbon steel 6 = Stainless steel 8 = Alloy steel

4

2 = Butt weld (2" to 8") 3 = Flanged 4 = Socket weld (1", 1-1/2" and 2")

3

P = PTFE chevron Stem sealing H = Graphite options B = Bellows T = AISI 431 hardened Seating options G = PTFE soft seat W = Hard stellite AISI 316

P

T

C = Standard cage Type of trim P = Noise reducing perforated cage A= Anti-cavitation cage

C

1 = One Number of 2 = Two stages 3 = Three Other = To be specified

1

Trim balancing B = Balanced U = Unbalanced

U

1 - Valve seat and valve gasket kit for a 2" CE43PTC1US1 Cv35 valve, flanged to ANSI 300, serial number FR00001. Date coded M00.

S = Standard Bonnet type H = Extended for high temperature L = Extended for low temperature

S

Reduced trim

1

How to fit spares

Cv To be specified

Cv 35

Connection type To be specified

ANSI 300

Full instructions are given in the Installation and Maintenance Instructions supplied with the spare.

2" C E

4 3

0 1 2 3

= = = =

P

No reduction 1 reduction 2 reductions 3 reductions

T C

1

U S 1

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

Cv 35

ANSI 300

TI-F12-22-US

6.07

89

Control Valves Globe Control Valves

‘C’ Series Valve Options Description

Fast opening

Typical valve flow characteristics

Flow %

The Spirax Sarco ‘C’ series valve range has a number of available options. The options relate to valve stem sealing, trim materials, valve flow characteristics and Cv capacity values. They are described in (and may be selected from) this TI.

Valve characteristics

See typical flow characteristic curves chart opposite The standard characteristic for the ‘C’ series valve is equal percentage (E), however the following options are available: Equal percentage E Linear L Fast opening F Modified equal percentage M Note: Modified special characteristic trims are designed upon request.

Valve stem sealing PTFE chevron (P) Design temperature Material

14°F to 482°F (-10°C to +250°C) PTFE chevron

Graphite (H) Design temperature 14°F to 572°F (-10°C to +300°C) standard bonnet 14°F to 1004°F (-10°C to +540°C) extended bonnet Bellows (B) Design temperature Material Pressure rating

14°F to 752°F (-10°C to +400°C) Carbon steel housing ASTM 216 WCB ANSI 150

Plug and seat treatment Hardened (T) Design temperature Material Leakage

14°F to 797°F (-10°C to +425°C) Stainless steel AISI 431 ANSI Class IV

PTFE soft seat (G) Design temperature Material Leakage

14°F to 356°F (-10°C to +180°C) PTFE ANSI Class VI

Hard face (W) Design temperature Material Leakage

14°F to 1004°F (-10°C to +540°C) Hard faced stellite AISI 316 ANSI Class IV or V

Single and multiple stage cage

Noise reducing perforated cage (P) Design temperature 14°F to 1004°F (-10°C to +540°C) Material Stainless steel AISI 316 ENC Anti-cavitation cage (A) Design temperature Material Stainless steel

14°F to 662°F (-10°C to +350°C) AISI 316 ENC

Linear

Equal percentage

‘C’ series valve selection guide

Valve opening %

1", 1-1/2", 2", 2-1/2", 3", 4", 5", 6" & 8 Valve size DN25, 40, 50, 65, 80, 100, 125, 150 & 200

2"

Valve series Valve characteristic Body material Connections

C

C = L = E = F = M = 4 = 6 = 8 = 2 = 3 = 4 =

Cage trim Linear Equal percentage Fast opening Modified equal percentage Carbon steel Stainless Steel Alloy Steel Butt weld (2" to 8") Flanged Socket weld (1", 1-1/2" and 2")

P = PTHE chevron Stem sealing H = Graphite options B = Bellows

= = = =

4 3

P

T = AISI 431 hardened Seating options G = PTFE soft seat W = Hard face AISI 316 C = Standard cage Type of trim P = Noise reducing perforated cage A = Anti-cavitation cage 1 Number of 2 stages 3 Other

E

One Two Three To be specified

T

C

1

B = Balanced Trim balancing U = Unbalanced

U

S = Standard Bonnet type H = Extended for high temperature L = Extended for low temperature

S

Reduced trim

1

0 1 2 3

= = = =

No reduction 1 reduction 2 reductions 3 reductions

Cv To be specified

Cv 35

Connection type To be specified

ANSI 300

2" C E

4 3

P

T C

1 U

S

1

Cv 35

ANSI 300

How to order

Example: 1 of 2" CE43 PTC1US1 Cv35 flanged to ANSI 300. Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

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Control Valves

‘C’ Series Valve Options Valve capacities Flow coefficient Cv (US) depending on the various trim options - Kvs values are shown in brackets.

Type of cage trim

Flow characteristic

One stage standard

Fast opening linear and Equal %

Travel Full area

One stage Modified low noise Equal %

Equal %

Linear Two stage low noise Modified (Flow under) Equal %

1-1/2" DN40

2" DN50

2-1/2" DN65

3/4" (20mm)

1-3/16" (30mm)

19 (16) 35 (30)

63 (54)

Linear

Three stage Modified low noise (Flow under) Equal %

Equal %

6" DN150

8" DN200 3" (75mm)

2-1/2" (65mm)

95 (81) 130 (111) 216 (185) 293 (250) 386 (330) 560 (480) 95

Reduction 2



35 (30)

63 (54)

95 (81) 130 (111) 216 (185) 293 (250)

Reduction 3



19 (16)

35

63 (54)

19 (16)

(81) 130 (111) 216 (185) 293 (250) 386 (330) (30)

95

(81) 130 (111) 216 (185)

15 (13) 35 (30) 60 (51) 100 (86) 140 (120) 250 (214) 320 (274) 425 (364) 650 (556)

Reduction 1 15 (13) 35 (30)

60 (51) 100 (86) 140 (120) 250 (214) 320 (274) 425 (364)

Reduction 2

35 (30)

60 (51)

Reduction 3

15 (13)

35

Maximum

85 (73) 120 (103)

15 (13) 30 (26)

15 (13) 55 (47)

Reduction 1

15 (13) 30 (26)

Reduction 2



55 (47)

(30)

100

(86) 140 (120) 250 (214) 320 (274)

60

(51) 100 (86) 140 (120) 250 (214)

200 (171)

250 (214) 360 (308) 530 (453)

85

(73) 120 (103) 200 (171) 250 (214) 360 (308)

15 (13)

30 (26)

55

(47)

85

(73) 120 (103) 200 (171) 250 (214)

Reduction 3

15 (13)

30 (26)

55

(47)

Maximum

75 (64)

95

(81) 150 (128) 210 (178) 280 (240) 425 (364)

15 (13) 25 (21) 45 (39)

85 (73) 120 (103) 200 (171)

Reduction 1 15 (13)

25 (21)

45 (39)

75

(64)

95

(81)

Reduction 2

15 (13)

25 (21)

45 (39)

75

(64)

Reduction 3

15 (13)

25

(21)

45 (39)

Maximum 17 (14.5) 28 (24)

46 (39)

70

(60) 125 (107) 170 (145) 250 (214) 440 (376)

Reduction 1

17 (14.5) 28 (24)

Reduction 2

(39)

70

(60) 125 (107) 170 (145)

(24)

46

(39)

115

(98)

65

Reduction 1

15 (13)

Reduction 1

13 (11)

(81) 150 (128)

28

26 (22)

22 (19)

95

70

Maximum 15 (13)

Maximum 13 (11)

(81) 150 (128) 210 (178) (64)

46

17 (14.5)



95 75

46 (39)

Reduction 3

Reduction 2

150 (128) 210 (178) 280 (240)

17 (14.5) 28 (24) 43 (37)

(56)

(60) 125 (107) 170 (145) 250 (214)

26 (22)

43 (37)

65

(56) 115

26 (22)

43

(37)



15

(13)

26

(22)

40 (34)

60

(52)

110

(94)

70

(60) 125 (107)

155 (133) 230 (197) 400 (342)

15 (13)

(98) 155 (133) 230 (197)

65 (56) 115 (98) 155 (133) 43

(37) 65

(56) 115

(98)

145 (125) 210 (180) 370 (317)

22 (19)

40

(34)

60

13 (11)

22

(19)

40

(34)

60

(52) 110 (94) 145 (125)

Reduction 3

13

(11)

22

(19)

40

(34) 60

Maximum 13 (11) 20 (17)

50

(43)

85

(73) 105 (90) 155 (133) 280 (240)

Reduction 2

Reduction 1

13 (11)

Reduction 2

35 (30)

(52) 110 (94) 145 (125) 210 (180) (94)

20 (17)

35

(30)

50

(43)

85

(73) 105

(90) 155 (133)

20

(17)

35

(30)

50

(43)

85

(73) 105 (90)

(17)

35

(30)

50

(43)

Reduction 3

13 (11)

20

Maximum 10 (8.5) 15 (13)

45

(39)

75 (64)

Reduction 1

(52) 110

13 (11) 30 (26)

85

(73)

95 (81) 145 (124) 250 (214)

10 (8.5)

15 (13)

30

(26)

45

(39)

75 (64) 95 (81) 145 (124)

Reduction 2

10 (8.5)

15 (13)

30

(26)

45

(39) 75 (64)

95

(81)

Reduction 3

10 (8.5)

15

(13)

30

(26) 45

75

(64)

(39)

Maximum 7 (6) 10 (8.5)

25 (21.5)

30 (26)

55 (47)

75 (64) 115 (99) 200 (171)

Reduction 1

10 (8.5)

25 (21.5)

30 (26)

55

10 (8.5)

25 (21.5)

30 (26) 55

(47)

75

10 (8.5)

25 (21.5) 30

(26)

55 (47)

7 (6)

7

(6)

Reduction 3

Three stage anti-cavitation Linear (Flow over)

5" DN125

63 (54)

Reduction 2

One stage anti-cavitation Linear (Flow over)

4" DN100 2" (50mm)

1-1/2" (38mm)

Reduction 3

Equal %

3" DN80

Reduction 1 19 (16) 35 (30)

Maximum

Linear

1" DN25

Maximum

Globe Control Valves

Cv (Kvs) by valve size and trim reduction Valve side

15 (13) 30 (26)

55 (47)

Reduction 1 15 (13) 30 (26) Reduction 2

15 (13)

7

(6)

85 (73) 120 (103) 55 (47)

85

(47)

75

(64) 115 (99) (64)

200 (171)

250 (214) 360 (308) 530 (453)

(73) 120 (103)

200 (171) 250 (214) 360 (308)

30 (26)

55

(47)

85

(73) 120 (103) 200 (171) 250 (214)

Reduction 3

15 (13)

30

(26)

55

(47)

Maximum 15 (13)

26 (22)

43 (37)

65

(56)

115

(98)

Reduction 1

15 (13)

Reduction 2

85

(73) 120 (103) 200 (171)

155 (133) 230 (197) 400 (342)

26 (22)

43

(37)

65

15 (13)

26

(22)

43 (37)

65 (56) 115 (98) 155 (133)

15

(13)

26

43

Reduction 3

(56) 115 (22)

(98) 155 (133) 230 (197) (37) 65

(56) 115 (98)

For conversion Cv (UK) = Cv (US) x 0.833 Kvs = Cv (US) x 0.855 Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-F12-23-US

6.07

91

Control Valves Linear Actuators

TN2000 Series Pneumatic Piston Actuators for 6" and 8" SPIRA-TROL Series Control Valves Description

The TN2000 series pneumatic piston actuators are designed for use with 6" and 8" SPIRA-TROL control valves. There are three versions available: Single-acting (with spring), Double-acting (with spring) and Double-acting (no spring) for matching the requirements of valves at various differential pressures and in a variety of applications.

Technical data Temperature range 5°F to 230°F (-15°C to +110°C) Maximum operating inlet pressure 150 psig (10 bar g) Air supply connection " screwed NPT Actuator travel 2¾" (70 mm)

Available types SE = Single-acting, spring-extend SR = Single-acting, spring-retract DE = Double-acting, spring assisted (extend) DR = Double-acting, spring assisted (retract) DA = Double-acting, no spring

Optional extra Manual handwheel

G

J

H

F

TN2277SE

Dimensions / weights

TN2277SRH

(approximate) inches and pounds

Actuator range F G H J TN2277SE and variants 34 TN2277DE and variants 34 TN2277SR and variants 34 TN2277DR and variants 34 TN227NDA and variants 34

21 21 21 21 21

47 47 44.5 44.5 -

13 13 13 13 13

Weight Actuator With handwheel 255 + 4.6 255 + 4.6 255 + 4.2 255 + 4.2 216 -

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

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Control Valves

TN2000 Series Pneumatic Piston Actuators for 6" and 8" SPIRA-TROL Series Control Valves Materials

Linear Actuators

21

15 23 3 16

10 31 19

9 29

18 8

5

4 6 30 10 16 15

17 31 2 26

7 22, 27, 28 24 14 11

25 33 12

13 1

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Part Yoke Lower cylinder end cap Upper cylinder end cap Cylinder Piston Spring Spindle Spindle sleeve Lock-nut Bearing and seal insert Indicator plate Top connector Bottom connector Connector Rod seal wiper DU plain bearing Long nut Nut and threaded bar Threaded bar " NPT vent plug (not shown) Cover Scale Nut Lock-nut Cap screw Bolt Pan head screw Nut 'O' ring 'O' ring 'O' ring Spring washer Spring washer

M27

M12

M12 M20 M12 M2.5

M12 M10

Material SG iron SG iron BS EN 1563 GJS 400 18U-LT SG iron BS EN 1563 GJS 400 18U-LT Composite tube SG iron Chrome vanadium steel Stainless steel Carbon steel (plated) Carbon steel (plated) Carbon steel (plated) Stainless steel Carbon steel (plated) Carbon steel (plated) Stainless steel Polyurethane PTFE / steel composite Carbon steel (plated) Carbon steel (plated) Carbon steel (plated) LD Polyethylene PVC Stainless steel Carbon steel (plated) Stainless steel Carbon steel (plated) Stainless steel Carbon steel (plated) Carbon steel (plated) Fluorocarbon rubber (Viton) Fluorocarbon rubber (Viton) Fluorocarbon rubber (Viton) Carbon steel (plated) Carbon steel (plated)

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-P327-01-US

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TN2000 Series Pneumatic Piston Actuators for 6" and 8" SPIRA-TROL Series Control Valves How to use the sizing data:

The following tables supply guidance as to the sizing of the TN2000 when it is used on the SPIRA-TROL K and L series control valves.

To select a suitable actuator:

- Identify the column containing the valve and gland material selected. - Identify the maximum operating pressure condition, including any transient pressures likely to occur, within the selected column. - Read back to the left hand side of the table to identify the suitable actuator for the application. For conditions outside of those illustrated please contact Spirax Sarco. NOTE: DE, DR and DA actuators require a double acting positioner. SE and SR actuators require a single acting positioner.

Unbalanced flow under applications Caution 1: Maximum operating air pressure onto the actuator must not exceed 150 psig. Caution 2: DE and DR versions must not exceed 120 psig.

Maximum differential pressures for Class IV shut-off Unbalanced valves KEA with PTFE (P) or Graphite stem seal (H) Actuator TN2277SE TN2277DE TN2277SR

TN2277NDA

Actuator operating air pressure (psig) 60 min. 90 120 105 75 90 105 120 135 150

Valve maximum differential pressure 6" PTFE

8" Graphite

PTFE

Graphite

33

29

-

-

522 685 276 326 407 489 570 652 733

518 681 276 322 403 485 566 648 729

279 371 145 169 215 261 306 352 398

277 369 145 167 212 258 304 350 396

Maximum differential pressures for Class VI shut-off Soft seated unbalanced valves KEA with PTFE (P) or Graphite stem seal (H) Actuator TN2277SE TN2277DE TN2277SR

TN227NDA

Actuator operating air pressure (psig)

Valve maximum differential pressure 6" PTFE

8" Graphite

PTFE

Graphite

60 min.

110

106

62

60

90

599

595

337

335

120

740

740

429

426

105

362

348

203

203

75

403

399

226

224

90

484

480

272

270

105

566

562

318

316

120

647

643

364

362

135

729

725

410

407

150

740

740

456

453

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

94

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TN2000 Series Pneumatic Piston Actuators for 6" and 8" SPIRA-TROL Series Control Valves

Linear Actuators

Unbalanced flow over applications Recommended for On-Off Applications ONLY Caution 1: Maximum operating air pressure onto the actuator must not exceed 150 psig. Caution 2: DE and DR versions must not exceed 120 psig.

Maximum differential pressures for Class IV shut-off Unbalanced valves KEA with PTFE (P) or Graphite stem seal (H) Actuator

Actuator operating air pressure (psig)

Valve maximum differential pressure 6"

8"

PTFE

Graphite

PTFE

Graphite

TN2277SE

60 min.

450

450

251

251

TN2277SR

60 min.

189

185

106

103

60

521

517

291

288

TN2277DR

90

687

683

383

381

120

740

740

476

474

TN227NDA

75

392

388

219

217

90

475

471

265

263

105

558

554

311

309

120

641

637

358

355

135

724

720

404

402

150

740

740

450

448

Maximum differential pressures for Class VI shut-off Soft seated unbalanced valves KEA with PTFE (P) or Graphite stem seal (H) Actuator TN2277SE TN2277SR TN2277DR

TN227NDA

Actuator operating air pressure (psig) 60 min.

Valve maximum differential pressure 6" PTFE

8" Graphite

PTFE

Graphite

460

455

256

254

105

189

185

106

103

60

521

517

291

288

90

687

683

383

381

120

740

740

476

474

75

392

388

219

217

90

475

471

265

263

105

558

554

311

309

120

641

637

348

355

135

724

720

404

402

150

740

740

450

448

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

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Linear Actuators

Control Valves

TN2000 Series Pneumatic Piston Actuators for 6" and 8" SPIRA-TROL Series Control Valves Balanced applications Maximum differential pressures for Class IV shut-off Balanced valves KEA with PTFE (P) or Graphite stem seal (H) Actuator TN2277SE TN2277DE TN2277SR

TN227NDA

Actuator operating air pressure (psig) 60 min. 15 105 75 90 105 120 135 150

DN125 PTFE

Valve maximum differential pressure DN150 Graphite PTFE Graphite

740 740 740 740 740 740 740 740 740

740 740 740 740 740 740 740 740 740 Actuator TN2277SE TN2277SR

TN227NDA

740 740 740 740 740 740 740 740 740

Condition Spring thrust Spring thrust 75 psi g 90 psi g 105 psi g 120 psi g 135 psi g 150 psi g

740 740 740 740 740 740 740 740 740

DN200 PTFE

Graphite

740 740 740 740 740 740 740 740 740

740 740 740 740 740 740 740 740

Thrust (lbf) 3,150 3,150 10,900 13,140 15,380 17,610 19,840 22,070

TN2000 series selection guide: Type

TN

Series 2 = 2000 series Actuator size

2 = 993 cm2

Valve travel

7 = 70 mm 7 = with spring

Spring rating N = double-acting (no spring) SE = Single-acting, spring-extend SR = Single-acting, spring-retract Action

DE = Double-acting, spring assisted (extend)



DR = Double-acting, spring assisted (retract)



DA = Double-acting, no spring

Manual override

Selection example: 

H = Handwheel (optional) not available for the NDA version TN 2 2 7 7 SE

How to order 

Example: 1 off Spirax Sarco TN2277SE pneumatic piston actuator.

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

96

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TN2000 Series Pneumatic Piston Actuators for 6" and 8" SPIRA-TROL Series Control Valves Spare parts

The spare parts available are common across the range of actuators detailed in this document. No other parts are available as spares. Available spares

Linear Actuators

TN2000 series selection guide:

15, 29, 30, 31

'O' ring kit

22, 27, 28

Travel indicator kit

6

Spring Handwheel

A

EH kit

B

RH kit

C

How to order spares

Always order spares by using the description given in the column headed 'Available spares' and state the actuator model. Example: 1 - 'O' ring kit for a Spirax Sarco TN2277SE pneumatic piston actuator. A

A

B

C

15, 29, 30 and 31 6

22, 27 and 28

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

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Control Valves Linear Actuators

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves Description

The PN9000 series actuators are a compact range of linear actuators that are available in 3 diaphragm sizes for matching the requirements of valves at various differential pressures. Each actuator is fitted with a mechanical travel indicator and incorporates a fully-rolling diaphragm, which provides good linearity over the operating stroke.

Available types





Optional extra

Suffix E = Spring-extend

PN = Standard PNP = Electroless nickel plated

Suffix R = Spring-retract

Manual handwheel

Suffix H

Stainless steel bolting

Suffix S

Important note: Throughout this document, reference has been made to the PN actuator.

Technical data Temperature range - 4°F to 230°F (- 20°C to +110°C) PN9100 87 psig (6 bar g) Maximum operating PN9200 87 psig (6 bar g) inlet pressure PN9300 58 psig (4 bar g) Air supply connection ¼" NPT PN9100 20 mm Actuator travel PN922_ and PN932_ 20 mm PN923_ and PN933_ 30 mm

J H

J H

G

F

F

F

G

G

PN9100 Actuator Range PN9100E and variants PN9100R and variants PN9200E and variants PN9200R and variants PN9230E and variants PN9230R and variants PN9320E and variants PN9320R and variants PN9330E and variants PN9330R and variants PN9336E and variants PN9336R and variants PN9337E and variants PN9337R and variants

PN9200EH

mm 275 275 300 300 360 360 325 325 335 335 335 335 335 335

F

in 10.8 10.8 11.8 11.8 14.2 14.2 12.8 12.8 13.2 13.2 13.2 13.2 13.2 13.2

mm 170 170 300 300 300 300 390 390 390 390 390 390 390 390

G

Dimensions in 6.7 6.7 11.8 11.8 11.8 11.8 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4

mm 55 140 68 152 65 152 65 152 65 152 65 152 410 410

PN9337RH H

in 2.2 5.5 2.7 6.0 2.6 6.0 2.6 6.0 2.6 6.0 2.6 6.0 16.1 16.1

mm 225 225 350 350 350 350 350 350 350 350 350 350 350 350

J

in 8.9 8.9 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8

Weights Actuator Handwheel Kg lb Kg lb 6 13.2 5.86 12.9 6 13.2 2.5 5.5 17 37.4 7.2 15.8 17 37.4 3.77 8.3 17 37.4 3.77 8.3 17 37.4 3.77 8.3 27 59.4 7.2 15.8 27 59.4 3.77 8.3 27 59.4 7.2 15.8 27 59.4 3.77 8.3 27 59.4 7.2 15.8 27 59.4 3.77 8.3 27 59.4 21 46.2 27 59.4 21 46.2

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

98

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Control Valves

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves 16 32

2 5

21

28 22 and 23

24 8 9

3 4 7

29

31 30

17 18

6

25 10 12

15 19 and 20

26 and 27

13 and 14 11

1

No. 1 2 3 4 5 6 7 8 9 10 11

Part Yoke Upper diaphragm housing Diaphragm plate Diaphragm Spring Spindle Washer Spacer 'O' ring Connector Adaptor

12

Collar

13 14 15 16 17 18

Clamp front Clamp rear Scale Vent plug Bearing Seal

19 20

Pan head screw Nyloc nut

21

Bolt

22 23 24

Hex. head screw (short) Hex. head screw (long) Nut

25

Lock-nut

26 27

Socket head screw Nut

28 29 30 31

Washer Screw Gasket Lower diaphragm housing

32

Lifting eye

Linear Actuators

Materials

PN9000 PNP9000 PN9000S

PN9000 PNP9000 PN9000S PN9000 PNP9000 PN9000S PN9000 PNP9000 PN9000S PN9000 PNP9000 PN9000S

PN9000 PNP9000 PN9000S

Material SG iron Carbon steel (plated) Aluminium Reinforced NBR Spring steel Stainless steel Carbon steel (plated) Carbon steel (plated) Viton Stainless steel Stainless steel Carbon steel Stainless steel Stainless steel 316L Stainless steel Stainless steel Stainless steel Brass PTFE / steel composite Polyurethane Carbon steel (plated) Stainless steel Stainless steel Carbon steel (plated) Carbon steel (plated) Stainless steel Stainless steel Carbon steel (plated) Stainless steel Stainless steel Carbon steel (plated) Stainless steel Stainless steel Carbon steel (plated) Carbon steel (plated) Reinforced graphite Carbon steel (plated) Cast steel Cast steel Stainless steel 316L

BS 970 431 S29 BS 970 431 S29

A2 - 70 A2 - 70 Gr. 8.8 Gr. 8.8 A2 - 70 A2 - 70 A2 - 70 A2 - 70 Gr. 8.8 A2 - 70 A2 - 70 Gr. 8.8

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

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Control Valves Linear Actuators

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves Spare parts

The only spares available are clearly indicated below and are common for both spring-extend and spring-retract versions. Available spares 17, 18, 30

Stem seal kit

4, 9

Diaphragm kit

15, 19, 20

Travel indicator kit

5

Spring kit

10, 13, 14, 26, 27

Linkage kit (suitable for Mk1 and SPIRA-TROL valves)

How to order spares

Always order spares by using the description given in the column headed 'Available spares' and state the actuator model. Example: 1 - Stem seal kit for a PN9120 pneumatic actuator.

5

4

9

30 17 18

15, 19 and 20

26 and 27

10

13 and 14

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

100

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Control Valves

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves

Linear Actuators

How to use the sizing data:

The following tables supply guidance as to the sizing of the PN9000 when it is used on the SPIRA-TROL K and L series valves. Two conditions are illustrated in tabular form: Class IV shut-off - Providing shut-off of the valve to the requirements of BS 5793-4 (IEC 60534-4) class IV. Class VI shut-off - Providing shut-off of the valve to the requirements of BS 5793-4 (IEC 60534-4) class VI. To select a suitable actuator: - Identify the column containing the valve and gland material selected. - Identify the maximum operating pressure condition, including any transient pressures likely to occur, within the selected column. - Read back to the left hand side of the table to identify the suitable actuator for the application. For conditions outside of those illustrated please contact Spirax Sarco.

Maximum differential pressures for Class IV shut-off - PN9000E PTFE or Graphite stem seal Actuator

Spring Range

Maximum Differential Pressures (psi) 1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

2 1/2”

3”

4”

PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph

PN9126E

15 - 30

403

PN9122E

9 - 15

140

PN9123E

30 - 60

740

PN9220E

3 - 15

201

PN9220E

6 - 18

691

PN9230E

6 - 18

PN9226E

15 - 30

PN9236E

16 - 30

PN9222E

186

297

126

89 740

55

31

740

673

137 475

170

525

49

34

14

333

156

118

101

74

168

85

46

50

23

30

536

422

63 354

138 422 55

322

208

256

14 14

740

740

740

740

740

740

740

740

346

307

236

209

9 - 15

740

740

740

740

608

493

477

389

180

142

119

91

PN9223E

30 - 60

740

740

740

740

740

740

740

740

740

740

546

519

PN9233E

31 - 60

PN9320E

3 - 15

677

460

513

342

315

200

250

162

82

44

49

21

PN9320E

6 - 18

740

740

740

740

740

712

646

557

254

215

171

143

PN9330E

6 - 18

PN9322E

9 - 15

740

740

740

740

740

740

740

740

442

404

305

278

PN9336E PN9332E PN9337E

118

92

68

51

36

26

293

267

180

163

106

95

81

55

44

28

21

11

15 - 30

288

261

176

160

103

93

9 - 15

157

131

93

76

51

41

36 - 51

740

740

506

489

309

299

Bellows and PTFE or Graphite stem seal Actuator

Spring Range

Maximum Differential Pressure (psi) 1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

2 1/2”

PN9226E 15 - 30

360

360

360

360

360

360

360

327

154

115

100

72

PN9236E

16-30

360

360

360

360

360

360

360

327

154

115

100

72

PN9222E

9 - 15

149

PN9223E 30 - 60

360

360

360

360

360

360

360

360

360

360

360

360

96

36

PN9320E

6 - 18

360

345

360

251

254

139

203

114

62

23

34

PN9322E

9 - 15

360

360

360

360

360

360

360

360

250

212

168

PN9332E

4”

34

PN9233E 31 - 60

PN9336E 15 - 30

3”

PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph

185

159

111

94

63

52

180

154

107

91

61

50

360

266

256

141

9 - 15

49

23

24

PN9337E 36 - 51

360

360

360

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

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Linear Actuators

Control Valves

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves Maximum differential pressures for Class VI shut-off - PN9000E PTFE or Graphite stem seal Actuator

Spring Range

Maximum Differential Pressure (psi) 1/2”

3/4”

1”

PTFE Graph PTFE Graph

PTFE

1 1/4”

1 1/2”

Graph PTFE Graph PTFE

2”

2 1/2”

3”

4”

Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph

PN9120E

3 - 15

61

48

31

24

PN9120E

6 - 18

199

157

104

80

34

PN9125E

6-30

199

157

104

80

34

PN9122E

9 - 15

352

135

277

106

185

71

143

54

61

23

43

PN9126E

15 - 30

615

398

485

314

324

210

251

162

108

69

76

49

PN9123E

30 - 60

740

740

740

740

690

576

534

446

230

192

164

137

PN9220E

3 - 15

413

196

326

155

217

103

168

79

72

34

51

24

PN9220E

6 - 18

740

687

713

542

477

362

369

280

159

120

113

86

PN9230E

3 - 15

PN9222E

9 - 15

740

740

740

740

740

648

590

501

254

216

181

154

PN9226E

15 - 30

740

740

740

740

740

740

740

740

420

381

299

272

PN9236E

16 - 30

PN9223E

30 - 60

740

740

740

740

740

740

740

740

740

740

609

582

PN9233E

30 - 60

PN9320E

3 - 15

740

672

702

531

469

355

363

274

156

118

111

84

PN9320E

6 - 18

740

740

740

740

740

740

740

670

328

289

233

206

PN9322E

9 - 15

740

740

740

740

740

740

740

740

516

478

368

340

PN9330E PN9336E

24 24 16

61

34

39

22

24

13

165

139

106

89

66

55

340

313

217

200

135

125

6 - 18

128

102

82

65

51

40

15 - 30

334

308

214

197

133

123

PN9332E

9 - 15

204

178

130

114

81

71

PN9337E

36 - 51

740

740

544

527

339

328

Bellows and PTFE or Graphite stem seal Maximum Differential Pressure (psi)

Actuator designation

Spring Range

PN9123E

30 - 60

1/2"

3/4"

1"

1 1/4"

1 1/2"

2"

2 1/2"

PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE 225

178

118

91

39

PN9222E

9 - 15

360

145

285

114

190

75

147

58

63

24

44

17

15 - 30

360

360

360

360

360

360

360

360

228

189

162

135

PN9236E

16 - 30

PN9223E

30 - 60

PN9233E

30 - 60

PN9320E

6 - 18

360

360

360

360

360

294

316

227

136

97

97

69

360

360

360

360

360

360

360

360

324

286

231

204

360

360

360

360

360

360

360

360

Graph PTFE Graph

PTFE

Graph

360

360

58

31

37

20

23

12

232

206

148

131

92

82

45

38

28

360

PN9322E

9 - 15

PN9330E

6 - 18

21

PN9332E

9 - 15

96

13 70

61

PN9336E

15 - 30

227

201

145

128

90

80

PN9337E

36 - 51

360

360

360

360

296

285

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

102

4"

27

PN9226E

360

3"

TI-P357-30-US

7.12

Maximum differential pressures for Class IV shut-off - PN9000R PTFE or Graphite stem seal Actuator

Maximum Differential Pressure (psi) Spring Air 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" Range Pressure PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph

PN9120R 3 - 15

PN9220R 3 - 15

PN9230R 3 - 15

PN9320R 3 - 15

PN9330R 6 - 18

30 40 50 60 70 90 20 30 40 50 60 70 90 30 40 50 60 70 90 20 30 40 50 60 20 30 40 50 60

450 740 740 740 740 740 640 740 740 740 740 740 740

740 740 740 740 740

234 712 740 740 740 740 424 740 740 740 740 740 740

740 740 740 740 740

334 712 740 740 740 740 485 740 740 740 740 740 740

740 740 740 740 740

163 541 740 740 740 740 314 740 740 740 740 740 740

740 740 740 740 740

195 448 700 740 740 740 296 740 740 740 740 740 740

740 740 740 740 740

81 333 586 740 740 740 181 740 740 740 740 740 740

659 740 740 740 740

158 353 549 740 740 740 235 740 740 740 740 740 740

605 740 740 740 740

69 265 460 656 740 740 147 740 740 740 740 740 740

517 740 740 740 740

42 127 211 296 381 550 76 376 675 740 740 740 740

236 740 740 740 740

88 173 258 342 512 37 337 637 740 740 740 740

197 740 740 740 740

20 80 141 201 261 382 44 258 472 685 740 740 740

158 579 740 740 740

Linear Actuators

Control Valves

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves

53 113 174 234 355 17 230 444 658 740 740 740 130 251 371 491 611 740

104 224 345 465 585 740

76 153 230 307 384 537

59 136 213 290 367 521

41 89 137 185 233 329

30 78 126 174 222 318

243 480 716 740

216 453 690 740

147 299 451 602

131 282 434 586

86 180 275 369

75 170 264 359

131 552 740 740 740

Bellows and PTFE or Graphite stem seal Spring Air Actuator Range Pressure 50 60 PN9120R 3 - 15 70 90 30 40 50 PN9220R 3 - 15 60 70 90 30 40 50 PN9230R 3 - 15 60 70 90 20 30 PN9320R 3 - 15 40 50 60 30 40 PN9330R 6 - 18 50 60

Maximum Differential Pressure (psi) 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph 324 107 234 63 128 14 106 17 20 360 360 360 360 360 266 301 213 104 66 64 37 360 360 360 360 360 360 360 360 189 151 125 97 360 360 360 360 360 360 360 360 358 320 245 218 360 360 360 360 360 360 360 360 184 145 121 94 360 360 360 360 360 360 360 360 360 360 335 307 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 23 143 117 84 67 46 35 263 237 161 144 94 83 360 357 238 221 142 131 360 360 315 298 190 179 360 360 360 360 286 275 360 245 343 172 201 86 162 73 44 21 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 135 109 79 62 43 32 360 346 230 213 137 127 360 360 360 360 232 221 360 360 360 360 326 316

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-P357-30-US

7.12

103

Linear Actuators

Control Valves

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves Maximum differential pressures for Class VI shut-off - PN9000R PTFE or Graphite stem seal Actuator

Spring Air Range Pressure

PN9120R

3 - 15

PN9220R

3 - 15

PN9230R

3 - 15

PN9320R

3 - 15

PN9330R

6 - 18

20 30 40 50 60 70 90 20 30 40 50 60 70 90 20 30 40 50 60 70 90 20 30 40 50 60 20 30 40 50 60

Maximum Differential Pressure (psi) 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph 185 146 97 75 31 22 663 446 523 352 349 235 270 181 116 78 83 55 740 740 740 729 602 487 466 377 201 162 143 116 740 740 740 740 740 740 661 573 285 247 203 176 740 740 740 740 740 740 740 740 370 332 264 236 740 740 740 740 740 740 740 740 455 416 324 297 740 740 740 740 740 740 740 740 624 586 445 417 740 636 673 502 450 335 348 259 150 111 107 79 740 740 740 740 740 740 740 740 450 411 320 293 740 740 740 740 740 740 740 740 740 711 534 507 740 740 740 740 740 740 740 740 740 740 740 721 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 57 31 36 20 22 12 177 151 113 96 70 60 297 271 190 173 118 108 418 392 267 250 166 156 538 512 344 327 214 204 658 632 421 404 262 252 740 740 575 558 358 348 740 740 740 740 740 740 718 629 310 271 221 193 740 740 740 740 740 740 740 740 740 740 642 615 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 740 52 26 33 17 21 10 289 263 185 168 115 105 526 500 337 320 210 199 740 737 488 472 304 294 740 740 640 623 399 388

Bellows and PTFE or Graphite stem seal Actuator

Spring Air Range Pressure

PN9120R 3 - 15

PN9220R 3 - 15

PN9230R 3 - 15

PN9320R 3 - 15

PN9330R 6 - 18

40 50 60 70 90 30 40 50 60 70 90 30 40 50 60 70 90 20 30 40 50 60 30 40 50 60

Maximum Differential Pressure (psi) 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph PTFE Graph 58 45 30 23 360 319 360 252 282 168 218 130 94 55 66 39 360 360 360 360 360 360 360 325 178 140 127 99 360 360 360 360 360 360 360 360 263 225 187 160 360 360 360 360 360 360 360 360 360 360 308 281 360 360 360 360 360 360 360 360 258 219 184 156 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 70 43 44 28 27 17 190 164 121 105 75 65 310 284 198 181 123 113 360 360 275 258 171 161 360 360 352 335 219 209 360 360 360 360 315 305 360 360 360 360 355 241 275 186 118 80 84 57 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 182 156 116 99 72 62 360 360 268 251 167 156 360 360 360 360 261 251 360 360 360 360 356 345

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

104

TI-P357-30-US

7.12

Control Valves

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves



PN = Polyester powder coated (standard)

Linear Actuators

PN9000 series selection guide: PNP

Type           PNP = Electroless nickle plated Series

9 = 9000 series



1 = 100 cm2

Actuator size

2 = 340 cm2



3 = 670 cm2

Valve travel

2 = 20 mm



0 = 0.2 to 1.0 bar (option for 0.4 to 1.2 bar)

9

3

3

3 = 30 mm



3 = 2.0 to 4.0 bar

Spring rating

5 = 0.4 to 2.0 bar (PN9100 series only)



6 = 1.0 to 2.0 bar



7 = 2.5 to 3.5 bar (PN933_ series only

Spring action

E = Spring-extend

7

E

R = Spring-retract

Manual override

H = Handwheel (optional)

Stainless steel bolting

S = Stainless steel bolting (optional)

How to order / selection example: 1 off Spirax Sarco PNP9337E pneumatic actuator.

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-P357-30-US

7.12

105

Control Valves Linear Actuators

PN1000 Series Spring Extend Pneumatic Actuators (for LE/LEA and KE/KEA Valves 2-1/2" to 4") Description

A range of single spring linear actuators having 2 diaphragm sizes for matching the requirements of different valves at various differential pressures. Each actuator is fitted with a combined mechanical stroke indicator and anti-rotation guard. The actuators are designed for easy conversion from spring extend to spring retract, and vice versa, without the need for special tools.

Available types

Spring extend spindle actuators: PN1500 and PN1600 series.

Technical data

Temperature range -20°C to +110°C (-4°F to +230°F) Maximum operating pressure 4.5 bar (65 psi) Air supply connection PN1500 and PN1600 1/4" NPT

6

4

Materials No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part Diaphragm housing Diaphragm Diaphragm plate Spring Spindle guide Bearing Yoke Housing securing nuts and bolts Spindle Connector Travel indicator Lock plate ‘O’ ring Lock-nut Cap with vent hole Spring location washer Valve spindle adapter

Material Carbon steel Reinforced nitrile rubber Stainless steel Spring steel Bronze Hardened steel Cast steel Zinc plated steel Stainless steel Zinc plated steel Stainless steel Zinc plated steel Nitrile rubber Zinc plated steel Nickel plated brass Zinc plated steel Stainless steel

15

1 8

2

16

3 13

5

9 14

7 10

11

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

106

12 17

TI-P320-57-US

6.07

Differential pressures for LE/LEA and KE/KEA series valves and PN1000 series actuators (spring extend)

Note: The differential pressures stated in the tables below are limited by the maximum operating pressures of the selected control valve. In certain circumstances with a reduced Cv value, or where reduced valve stroke is acceptable, it may be possible to increase the maximum differential pressure above that shown in the table by special setting of the actuator. Please consult Spirax Sarco. 30 Full Cv 74

2-1/2" 3 4" 20 30 20 30 20 Reduced Cv Full Cv Reduced Cv Full Cv Reduced Cv 42 29.3 18.7 1 17 74 42 29.3 187 117 74 42

Linear Actuators

LE and LEA, KE and KEA valve size Travel mm Valve capacity*

Control Valves

PN1000 Series Spring Extend Pneumatic Actuators

Differential pressures shown apply to valves with standard PTFE stem seals or bellows sealed stems with either metal-to-metal or PTFE soft seat. Actuator Spring Positioner Travel range model required PN1523A3 20 mm 30-60 Yes - PN1533A3 30 mm 30-60 Yes 560 PN1653B4 30 mm 30-60 Yes 725 Differential pressures shown Actuator Travel model PN1523A3 20 mm PN1533A3 30 mm PN1653B4 30 mm

Maximum differential pressure (psi) 725 - -

725 - -

725 - -

- 362 535

- 560 725

725 - -

725 - -

- 226 336

below apply to valves with high temperature graphite (H) stem seals and metal-to-metal seats. Spring Positioner Maximum differential pressure (psi) range required 30-60 Yes - 725 725 725 - - 725 725 - 30-60 Yes 557 - - - 361 557 - - 224 30-60 Yes 725 - - - 533 725 - - 335

- - 362 560 535 725

725 - -

- - 361 557 533 725

725 - -

* For fast opening, low noise and anti-cavitation trims use Full Cv column.

Installation

Actuators should be mounted on the valve with the stem in a vertical position. Installation and Maintenance Instructions are supplied with the product.

Spare parts

Information regarding available spare parts is given on TI-P357-20 US.

PN1000 series actuator selection table

Selection should be made in conjunction with the differential pressure chart shown above and the following code: Actuation

PN

= Pneumatic

PN

Actuator action

1

= Spring to extend

1

Diaphragm size 5 5 6 Actuator travel Spring range

2 3 3

= 20 mm (3/4") = 30mm (1-3/16") = 2.0 to 4.0 bar (30 to 60 psi)

2

Yoke type A

= Type A for valve sizes: DN65-100 (2-1/2" to 4")

A

3

PN 1 5 2 3 A

How to order

Example: 1 off Spirax Sarco PN1523A actuator, set to 30 to 60 psig.

Dimensions/weights approximate in mm (inches) and kg (pounds) Actuator A B C D E PN1500 405 (16") 513 (20-3/16") 150 (6") 231 (9") 204 (8") PN1600 465 (18-5/16") 515 (20-1/4") 150 (6") 231 (9") 204 (8") Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003

Weight 55 (121) 70 (154)

TI-P320-57-US

6.07

107

Control Valves Linear Actuators

PN1000 Series Spring Extend Pneumatic Actuators (for 6" and 8" Spira-Trol Valves) Description

A range of single spring linear actuators having 2 diaphragm sizes for matching the requirements of different valves at various differential pressures. Each actuator is fitted with a combined mechanical stroke indicator and anti-rotation guard. The actuators are designed for easy conversion from spring extend to spring retract, and vice versa, without the need for special tools.

Available types

Spring extend spindle actuators: PN1600

Technical data

6

Temperature range -20°C to +110°C (-4°F to +230°F) Maximum operating pressure 4.5 bar (65 psi) Air supply connection 1/4" NPT 4

Materials No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part Diaphragm housing Diaphragm Diaphragm plate Spring Spindle guide Bearing Yoke Housing securing nuts and bolts Spindle Connector Travel indicator Lock plate ‘O’ ring Lock-nut Cap with vent hole Spring location washer Valve spindle adapter

Material Carbon steel Reinforced nitrile rubber Stainless steel Spring steel Bronze Hardened steel Cast steel Zinc plated steel Stainless steel Zinc plated steel Stainless steel Zinc plated steel Nitrile rubber Zinc plated steel Nickel plated brass Zinc plated steel Stainless steel

15

8 2

16

3 13

5

9 14

7 10

11

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

108

1

12 17

TI-P320-56-US

08.11

Control Valves

PN1000 Series Spring Extend Pneumatic Actuators (for 6" and 8" Spira-Trol Valves) Differential pressures for KE and KEA series valves and PN1000 series actuators

Note: The differential pressures stated in the tables below are limited by the maximum operating pressures of the selected control valve.

Actuator

Actuator PN1670 PN1676 PN1673

Closed 6 15 30

Open 18 30 60

Max air pressure

PTFE

60 60 60

Maximum Differential Pressure (psi) 6" 8" Graph PTFE

83

79

32

Linear Actuators

Differential Pressures for PN1000 actuator - Unbalanced Flow Under - Class 4 - Spring Extend

Graph

30

Differential Pressures for PN1000 actuator - Unbalanced Flow Over - Class 4 - Spring Extend Actuator

Actuator PN1670 PN1676 PN1673

Closed 6 15 30

Open 18 30 60

Max air pressure 65 65 65

PTFE 329 281 202

Maximum Differential Pressure (psi) 6" 8" Graph PTFE 333 184 285 158 206 113

Graph 187 160 115

Maximum Differential Pressure (psi) 6" 8" Graph PTFE

Graph

Differential Pressures for PN1000 actuator - Balanced - Class 4 - Spring Extend Actuator

Actuator PN1670 PN1676 PN1673

Closed 6 15 30

Open 18 30 60

Max air pressure 65 65 65

PTFE

740

740

740

740

Differential Pressures for PN1000 actuator - Unbalanced Flow Under - Class 6 - Spring Extend Actuator

Actuator PN1670 PN1676 PN1673

Closed 6 15 30

Open 18 30 60

Max air pressure 60 60 60

PTFE 28 77 159

Maximum Differential Pressure (psi) 6" 8" Graph PTFE 24 43 73 43 155 90

Graph 13 41 87

Differential Pressures for PN1000 actuator - Unbalanced Flow Over - Class 6 - Spring Extend Actuator

Actuator PN1670 PN1676 PN1673

Closed 6 15 30

Open 18 30 60

Max air pressure 65 65 65

PTFE 329 281 202

Maximum Differential Pressure (psi) 6" 8" Graph PTFE 333 184 285 158 206 113

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2003

Graph 187 160 115

TI-P320-56-US

08.11

109

Control Valves

PN1000 Series Spring Extend Pneumatic Actuators (for 6" and 8" Spira-Trol Valves)

Linear Actuators

Installation

Actuators should be mounted on the valve with the stem in a vertical position. Installation and Maintenance Instructions are supplied with the product.

Spare parts

Information regarding available spare parts is given on TI-P357-23-US.

PN1000 series actuator selection table

Selection should be made in conjunction with the differential pressure chart shown above and the following code: Actuation

PN

Actuator action

1

= Pneumatic

PN

= Spring to extend

1

Diaphragm size 6 6 Actuator travel

7

= 70 mm

7

Spring range

0 3 6

= 0.4 to 1.2 bar (6 to 18 psi) = 2.0 to 4.0 bar (30 to 60 psi) = 1.0 to 2.0 bar (15 to 30 psi)

3

Yoke type B

= Type B for valve sizes: DN150 - 200 (6" to 8")

B

PN 1 6 7 3 B

How to order

Example: 1 off Spirax Sarco PN1553B actuator, set to 30 to 60 psig.

Dimensions/weights approximate in mm (inches) and kg (pounds) Actuator Actuator diaphragm A B C D E PN1600 465 (18-5/16") 515 (20-1/4") 150 (6") 247 (9-3/4") 250 (9-7/8")

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

110

Weight 70 (154)

TI-P320-56-US

08.11

Control Valves Linear Actuators Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

111

Control Valves Linear Actuators

PN1000 and PN2000 Series Pneumatic Actuators (for C Series Valves) PN1000

PN2000

Please note: the external profile for the PN1700 and PN2700 is different to the illustrations shown above.

Description

The range of PN1000 and PN2000 series pneumatic actuators are single spring linear actuators (with exception to the PN1700 and PN2700 series) having 5 diaphragm sizes for matching the requirements of different valves at various differential pressures. Each actuator is fitted with a combined mechanical stroke indicator and anti-rotation guard. These actuators are designed to be used with the C series 2-port control valve. Available types: PN1300, PN1400, PN1500, PN1600 and PN1700 series

Spring extend spindle actuators

PN2300, PN2400, PN2500, PN2600 and PN2700 series

Spring retract spindle actuators

Technical data Temperature range Maximum operating pressure

-4°F to +230°F (-20°C to +110°C) PN1000

80 psi



(5.5 bar)

PN2000

44 psi



(3.0 bar)

PN1300, PN1400, PN1500 and PN1600 PN1700

½" NPT

PN2300, PN2400, PN2500 and PN2600

¼" NPT



PN2700

½" NPT

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

112

¼" NPT

Air supply connection

TI-P357-23-US

6.07

PN1000 series Material

1

Diaphragm housing

Carbon steel

2

Diaphragm

Reinforced nitrile rubber

3

Diaphragm plate

Stainless steel

4

Spring

Spring steel

5

Spindle guide

Bronze

6

DU bearing

Hardened steel

7

Yoke

Cast steel

8

Housing securing nuts and bolts Zinc plated steel

9

Spindle

Stainless steel

10

Connector

Zinc plated steel

11

Travel indicator

Stainless steel

12

Lock plate

Zinc plated steel

13

'O' ring

Nitrile rubber

14

Lock-nut

Zinc plated steel

15

Cap with vent hole

Nickel plated brass

16

Spring location washer

Zinc plated steel

17

Valve spindle adaptor

Stainless steel

6 32

31

Linear Actuators

No. Part

Control Valves

Materials - PN1700

Materials - PN1300 to PN1600

33 4

23

15 1 16

8

2 3

28 24 27

26

5 25

13 9 7

14 10

11

17

12

PN1700 series spring-to-extend

6

4

15

1 8 16

2 3

5

13 9

7

14

10

11

12 17

PN1300, PN1400, PN1500 and PN1600 series spring-to-extend

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 23 24 25 26 27 28 31 32 33

Part Material Diaphragm housing Carbon steel Diaphragm Reinforced nitrile rubber Diaphragm plate Stainless steel Spring Spring steel Main spindle guide Bronze Auxiliary spindle guide Bronze Yoke Cast steel Housing securing nuts and bolts Zinc plated steel Main spindle Stainless steel Connector Zinc plated steel Travel indicator Stainless steel Lock plate Zinc plated steel 'O' ring Nitrile rubber Lock-nut Zinc plated steel Cap with vent hole Nickel plated brass Lock-nut Zinc plated steel Valve spindle adaptor Zinc plated steel Auxiliary spindle Stainless steel Spacer Zinc plated steel Hex. head screws Zinc plated steel 'O' ring Nitrile rubber 'V' ring Nitrile rubber 'O' ring Nitrile rubber Housing cover screws Zinc plated steel Housing cover Carbon steel Spring guide Zinc plated steel

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

TI-P357-23-US

© Spirax Sarco, Inc. 2007

Materials - PN1700

6.07

113

Linear Actuators

Control Valves

PN2000 series

Materials - PN2700

Materials - PN2300 to PN2600 No. Part

Material

1

Diaphragm housing

Carbon steel

2

Diaphragm

Reinforced nitrile rubber

3

Diaphragm plate

Stainless steel

4

Spring

Spring steel

5

Spindle guide

Bronze

27

5

6

DU bearing

Hardened steel

7

Yoke

Cast steel

3 2

24 8

8

Housing securing nuts and bolts Zinc plated steel

9

Spindle

Stainless steel

10

Connector

Zinc plated steel

11

Travel indicator

Stainless steel

12

Lock plate

Zinc plated steel

13

'O' ring

Nitrile rubber

14

Lock-nut

Zinc plated steel

15

Cap with vent hole

Nickel plated brass

16

Spring location washer

Zinc plated steel

17

Valve spindle adaptor

Stainless steel

9

26

13

28

1

16

15

23 4

33 32

6

31

25 14 10

18 9 12 7

17

11 13

2

PN2700 series spring-to-retract

1 3 16

8 15

9

4

5 6

14 7

10 12

11 17

PN2300, PN2400, PN2500 and PN2600 series spring-to-retract

Materials - PN2700 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 23 24 25 26 27 28 31 32 33

Part Material Diaphragm housing Carbon steel Diaphragm Reinforced nitrile rubber Diaphragm plate Stainless steel Spring Spring steel Main spindle guide Bronze Auxiliary spindle guide Bronze Yoke Cast steel Housing securing nuts and bolts Zinc plated steel Main spindle Stainless steel Connector Zinc plated steel Travel indicator Stainless steel Lock plate Zinc plated steel 'O' ring Nitrile rubber Lock-nut Zinc plated steel Cap with vent hole Nickel plated brass Lock-nut Zinc plated steel Valve spindle adaptor Zinc plated steel Auxiliary spindle Stainless steel Spacer Zinc plated steel Hex. head screws Zinc plated steel 'O' ring Nitrile rubber 'V' ring Nitrile rubber 'O' ring Nitrile rubber Housing cover screws Zinc plated steel Housing cover Carbon steel Spring guide Zinc plated steel

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

114

TI-P357-23-US

6.07

1" DN25 ¾" (20)

Valve size Standard travel in inches and (mm)

1½" DN40 ¾" (20)

2" 2¼" DN50 DN65 1 3/16"(30) 1½" (38)

3" DN80 1½" (38)

4" DN100 2" (50)

5" 6" DN125 DN150 2-1/2"(65) 2-1/2"(65)

8" DN200 3" (75)

Linear Actuators

‘C’ series valve

Control Valves

PN1000 and PN2000 pneumatic actuators closing pressures for 1" to 8" C series valves

PN1000 and PN2000 series actuators Maximum differential pressures (psi) Class IV and VI shut-off with: UNBALANCED valves controlled by positioner PTFE chevron or graphite stem seal. For extended bonnets and bellows seal read ‘PTFE’ or ‘graphite’ depending on seal chosen. Minimum air pressure psig

PTFE

Graphite

PTFE

Graphite

PTFE

Graphite

PTFE

Graphite

PTFE

Graphite

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Graphite

20 20 20 20 20 29 29 29 29 29 44 44 44 44 44

PTFE

20 20 20 20 20 32 32 32 32 32 61 61 61 61 61

Graphite

3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15

PTFE

6-18 6-18 6-18 6-18 6-18 15-30 15-30 15-30 15-30 15-30 30-60 30-60 30-60 30-60 30-60

Graphite

PN_300 PN_400 PN_500 PN_600 PN_700 PN_300 PN_400 PN_500 PN_600 PN_700 PN_300 PN_400 PN_500 PN_600 PN_700

PTFE

Spring Spring Spring Spring Positioner Actuator extend retract extend retract required PN1000 PN2000 PN1000 PN2000

Graphite

Maximum differential pressure (bar) for standard valve trim with either graphite or PTFE stem seal

PTFE

Spring range

72 188 362 377 652 1073 870 1421 1493 -

43 159 333 348 623 1044 841 1377 1493 -

72 145 246 159 290 507 739 391 667 1073 1493 -

58 145 232 145 275 478 725 362 652 1058 1493 -

43 87 159 101 188 333 478 246 435 710 1044 -

29 87 145 87 174 319 478 232 420 696 1029 -

43 87 116 203 290 261 435 652 -

43 87 101 188 290 261 435 638 -

58 72 130 203 188 304 449 -

58 72 130 203 174 304 449 -

72 116 188 275 -

72 116 174 275 -

58 87 174 203 392

58 87 174 203 377

44 58 116 145 261

29 58 116 131 261

29 73 73 145

29 58 73 145

PN1000 and PN2000 series actuators Class IV shut-off with:

Maximum differential pressures (psi) BALANCED valves controlled by positioner

PTFE chevron or graphite stem seal. For extended bonnets and bellows seal read ‘PTFE’ or ‘graphite’ depending on seal chosen. Minimum air pressure psig

Graphite

522 1175 1494 1494 -

406 856 1494 1494 -

131 580 1494 1233 1494 -

© Spirax Sarco, Inc. 2007

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

PTFE

595 290 1204 856 841 1494 1421 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 -

Graphite

PTFE

Graphite

PTFE

479 682 1494 1494 1494 -

Graphite

319 812 1030 1494 1494 1494 -

PTFE

Graphite

PTFE

Graphite

PTFE

Graphite

PTFE

261 827 421 377 1494 1320 1015 580 711 392 522 1494 1494 1494 1421 1334 1015 1117 769 1494 1407 1073 725 769 450 1494 1494 1494 1494 1494 1276 1378 1015 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 1494 diameter. See overleaf for Class V shut-off.

Graphite

20 Yes 20 Yes 20 Yes 20 Yes 20 Yes 29 Yes 29 Yes 29 Yes 29 Yes 29 Yes 44 Yes 44 Yes 44 Yes 44 Yes 44 Yes equivalent trim

PTFE

PN_300 6-18 3-15 20 PN_400 6-18 3-15 20 PN_500 6-18 3-15 20 PN_600 6-18 3-15 20 PN_700 6-18 3-15 20 PN_300 15-30 3-15 32 PN_400 15-30 3-15 32 PN_500 15-30 3-15 32 PN_600 15-30 3-15 32 PN_700 15-30 3-15 32 PN_300 30-60 3-15 61 PN_400 30-60 3-15 61 PN_500 30-60 3-15 61 PN_600 30-60 3-15 61 PN_700 30-60 3-15 61 Note: For reduced trims use the

Graphite

Spring Spring Spring Spring Positioner Actuator extend retract extend retract required PN1000 PN2000 PN1000 PN2000

Maximum differential pressure (bar) for standard valve trim with either graphite or PTFE stem seal

PTFE

Spring range

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PTFE chevron or graphite stem seal. For extended bonnets and bellows seal read ‘PTFE’ or ‘graphite’ depending on seal chosen.

‘C’ series valve

1" DN25 ¾" (20)

Valve size Standard travel in inches and (mm)

Minimum air pressure psig

4" DN100 2" (50)

5" 6" DN125 DN150 2-1/2"(65) 2-1/2"(65)

PTFE

Graphite

29 131 406 276 479 1030 -

Graphite

44 145 421 276 493 1044 -

PTFE

116 276 725 232 493 827 1494 -

Graphite

131 290 725 232 508 841 1494 -

PTFE

29 247 479 1146 406 812 1305 -

Graphite

58 261 493 1160 421 827 1320 -

0 0 73 73 276 261 131 174 160 319 319 174 711 6968 406 -

131 160 406 -

87 290

87 290

44 189

44 189

-

-

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

116

8" DN200 3" (75)

PTFE

261 696 1030 1494 -

Graphite

305 725 1059 1494 -

PTFE

Graphite

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

PTFE

20 20 20 20 20 29 29 29 29 29 44 44 44 44 44

Graphite

20 20 20 20 20 32 32 32 32 32 61 61 61 61 61

PTFE

3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15

Graphite

6-18 6-18 6-18 6-18 6-18 15-30 15-30 15-30 15-30 15-30 30-60 30-60 30-60 30-60 30-60

3" DN80 1½" (38)

Maximum differential pressure (bar) for standard valve trim with either graphite or PTFE stem seal

Spring Spring Spring Spring Positioner Actuator extend retract extend retract required PN1000 PN2000 PN1000 PN2000 PN_300 PN_400 PN_500 PN_600 PN_700 PN_300 PN_400 PN_500 PN_600 PN_700 PN_300 PN_400 PN_500 PN_600 PN_700

2" 2¼" DN50 DN65 1 3/16"(30) 1½" (38)

PTFE

Spring range

1½" DN40 ¾" (20)

Graphite

Linear Actuators

Maximum differential pressures (psi) UNBALANCED valves controlled by positioner

PTFE

Control Valves

PN1000 and PN2000 series actuators Class V shut-off with:

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D

Actuator

H Yoke Type A

YokeType B

PN1300 and PN2300 11¼" (285)

28"

(716)

PN1400 and PN2400 13¼" (336)

30"

(760)

PN1500 and PN2500 16" (405)

31" (785)

31¾" (805)

33¾" (855)

121 (55)

PN1600 and PN2600 19" (465)

34" (860)

34¾" (880)

36¾" (930)

154 (70)

PN1700 and PN2700

23 "

-

(589)

-

-

Weight

YokeType C

30¾" (780)

-

-

-

-

51 (23)

-

-

73 (33)

- 37¾" (1070)

Linear Actuators



Control Valves

Dimensions / weights (approximately) in inches (mm) and pounds (kg)

242 (110)

Please note: the external profile for the PN1700 and PN2700 is different to the illustrations shown below.

PN1000

PN2000 D

H H

D

Safety information, installation and maintenance

For full details see the Installation and Maintenance Instructions supplied with the product. Installation note: Actuators should be mounted on the valve with the stem in a vertical position.

PN1000 and PN2000 series actuator selection table

Actuators can be selected using the differential pressure charts (pages 4 and 5) in conjunction with the following part codes: Actuation

PN = Pneumatic

Actuator action Diaphragm size Actuator travel Spring range Yoke type









Selection example:

PN

1

5

2

0

PN

1 = Spring to extend 2 = Spring to retract

1

3 4 5 6 7

= = = = =

10" (250 mm) 12" (300 mm) 16" (400 mm) 20" (500 mm) 24" (600 mm)

5

2 3 4 5 7

= = = = =

¾" (20 mm) 13/16" (30 mm) 1½" (38 mm) 2" (50 mm) 3" (75 mm)

2

0 = 6 to 18 psi (0.4 to 1.2 bar) 3 = 30 to 60 psi (2.0 to 4.0 bar) 6 = 15 to 30 psi (1.0 to 2.0 bar)

0

A = Type A for valve sizes: 1" to 2" (DN25 to DN50) B = Type B for valve sizes: 2½" to 4" (DN65 to DN100) C = Type C for valve sizes: 5" to 8" (DN125 to 200)

A

A

How to order

Example: 1 off Spirax Sarco PN1520A pneumatic actuator, set to 6 to 18 psig. Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2006

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Control Valves Linear Actuators

Spare parts

The spare parts available are detailed below. No other parts are supplied as spares. Available spares Stem seal kit Spindle 'O' ring and 'V' ring and diaphragm plate 'O' ring

B, C, D

Diaphragm kit Diaphragm

A

Spring kit

E

Set of spring(s)

How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the actuator type. Example for PN1000: 1 Stem seal kit for a PN1520A pneumatic actuator. Example for PN2000: 1 Stem seal kit for a PN2520A pneumatic actuator.

PN1000

PN2000

B C D A

E

E

A

D

C B

F F J I

J G

H G

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

118

H I

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Control Valves Linear Actuators Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

119

Control Valves Linear Actuators

Belimo NV Series Electric Actuators for ½" to 2" B Series and SPIRA-TROL L & K Series Control Valves Description The Belimo NV Series actuators are suitable for either two position or modulating control. These actuators can be used with B Series or SPIRA-TROL L and K Series control valves. Multi-Function Technology (MFT) An integrated microprocessor allows for a variety of parameters, including control signal type, to be configured in the factory or the field with a PC and Belimo software.

3 2

Manual Operation A 3/16" or 5mm Allen wrench can be used to manually operate the actuator. Turning the wrench clockwise will extend the spindle. Spindle position will be retained until power is applied to the actuator. Overload Protection The actuator is protected against short circuiting and reverse polarity. The spindle stroke is adapted automatically and is overload protected.

1

Operational Display The stroke is physically shown by a travel indicator on the actuator yoke. Additionally, the operational status of the actuator is shown by a two color LED under the cover.

Available Types Actuator Model NVF24-MFT-US NVF24-MFT-E-US NVG24-MFT-US

Valve action in event of power failure B Series SPIRA-TROL CLOSED OPEN OPEN CLOSED STAY-PUT STAY-PUT

Materials of Construction



No. Component 1 Yoke 2 Base 3 Cover

Material Aluminum die casting Aluminum die casting ABS

Ambient Limits Storage temperature -40°F to 176°F (-40°C to 80°C) at 5 to 95% RH Ambient temperature 32°F to 122°F (0°C to 50°C) at 5 to 95% RH Maximum valve media temperature 298°F (148°C)* * Equivalent to a saturated steam pressure of 50psig (3.5barg)

Agency Listings General Housing Housing Material

CE, UL 873, CSA C22.2 No. 24 certified NEMA 2, IP54 with cable entry down UL 94-5V (flammability rating)

Specifications Supply Voltage 24 VAC 50/60 Hz or 24 VDC Transformer Sizing 10 VA (Class 2 power supply) Power Consumption 5.5W Electrical Connection 3 ft., 18 GA appliance cable, 1/2" conduit fitting Runnning Time Motor NVF 74 sec, NVG 32 sec Runnning Time Spring 30 sec. At 3/4" (20mm) stroke Overload Protection Electronic throughout stroke 2 to 10 VDC, 0.5mA max Control Signal 4 to 20 mA w/ 500Ω resistor (to be specified Pulse Width Modulation (pulse at time of order) width to be specified by customer) Floating Point On/Off 100KΩ for 2 to 10VDC, Input Impedance 500Ω for 4 to 20 mA, 1500Ω for Pulse Width Modulation (PWM) Feedback 2 to 10 VDC, 0.5mA max Maximum Stroke 3/4" (20mm) NVF24-MFT US 180lbf (800N) Spindle Force NVF24-MFT-E US 180lbf (800N) NVG-24-MFT-US 360lbf (1600N) Position Indication Stroke indicator on yoke Manual Override 3/16" hex, 5mm hex or phillips screwdriver

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

120

© Spirax Sarco, Inc. 2006

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Dimensions and Weights

The valves should be installed in the horizontal line. Allow 6" for the cover removal and 16" for complete actuator removal. These actuators should never be mounted underneath the valve as condensation can build up and result in a failure of the actuator. Full instructions are supplied with the product.

Weight Dimensions

4lb (1.8kg) See below

4.35" [110mm]

7.05" [179mm]

2 to 10 VDC (-) Feedback Signal (+)

Common + Hot Y 1 Input, 2 to 10V

Wht (5)

U Output, 2 to 10V

NVF24-MFT-US NVF24-MFT-E-US

11.0" [279.4mm]

2 to 10 VDC (-) Control Signal (+)

Blk (1) Red (2) Wht (3)

Linear Actuators

24 VAC Transformer Line Volts

Control Valves

Installation and Wiring

24 VAC Transformer Line Volts 4 to 20 mA (-)

500

Control Signal (+) 2 to 10 VDC (-) Feedback Signal (+)

MFT typical 2 to 10 VDC or 4 to 20 mA wiring

Blk (1) Red (2)

Common + Hot

Wht (3)

Y 1 Input, 2 to 10V

Wht (5)

U Output, 2 to 10V

NVF24-MFT-US NVF24-MFT-E-US

Differential Pressures (psi) Note: Due to temperature capability limitations, maximum saturated steam inlet pressure is 50 psig. For reduced capacity valves, use the differential pressures for the next valve size down. B Series 2-Way and 3-Way Control Valves ANSI/FCI 70-2 Class IV Shut-off (metal seated trim) for 2-way valves and Class III for 3-way valves Model

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

NVF24-MFT-US

150

150

150

92

56

34

NVF24-MFT-E-US

150

150

150

92

56

34

NVG24-MFT-US

150

150

150

150

140

88

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

ANSI/FCI 70-2 Class VI Shut-off (PTFE soft-seated trim) Model NVF24-MFT-US

150

150

150

150

87

62

NVF24-MFT-E-US

150

150

150

150

87

62

NVG24-MFT-US

150

150

150

150

150

135

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

SPIRA-TROL L and K Series Control Valves ANSI/FCI 70-2 Class IV Shut-off (metal seated trim) Model NVF24-MFT-US

288

206

109

91

13

-

NVF24-MFT-E-US

288

206

109

91

13

-

NVG24-MFT-US

725

661

414

327

115

72

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

SPIRA-TROL L and K Series Control Valves ANSI/FCI 70-2 Class VI Shut-off (PTFE soft-seated trim) Model NVF24-MFT-US

500

395

263

204

87

62

NVF24-MFT-E-US

500

395

263

204

87

62

NVG24-MFT-US

725

725

568

440

189

135

Spares No spare parts are available for this actuator range Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

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Control Valves Linear Actuators

Belimo AFB Series Electric Actuators for ½" to 2" B Series and SPIRA-TROL L & K Series Control Valves Description The Belimo AF Series actuators are suitable for either two position or modulating control. These actuators can be used with B Series or SPIRA-TROL L and K Series control valves. Multi-Function Technology (MFT) An integrated microprocessor allows for a variety of parameters, including control signal type, to be configured in the factory or the field with a PC and Belimo software.

2

Manual Operation A 5mm Allen wrench can be used to manually operate the actuator. Turning the wrench clockwise will extend the spindle. Spindle position will be retained until power is applied to the actuator.

3

Overload Protection The actuator is protected against short circuiting and reverse polarity. The spindle stroke is adapted automatically and is overload protected.

1

Operational Display The stroke is physically shown by a travel indicator on the actuator yoke.

Available Types Actuator Model AFB24-MFT-US 2 x AFB24-MFT-US

Specifications Valve action in event of power failure B Series SPIRA-TROL Optional* Optional* Optional* Optional*

*Power failure action should be specified at the time of order and will determine the actuator to yoke mounting orientation.

Materials of Construction



No. Component 1 Yoke 2 Base 3 Cover

Material Steel Aluminum die casting Steel

Ambient Limits Storage temperature -40°F to 176°F (-40°C to 80°C) at 5 to 95% RH Ambient temperature -22°F to 122°F (-30°C to 50°C) at 5 to 95% RH Maximum valve media temperature 338°F (170°C)* * Equivalent to a saturated steam pressure of 100psig (6.9barg)

Agency Listings General Housing

Supply Voltage 24 VAC 50/60 Hz or 24 VDC Transformer Sizing 10 VA (Class 2 power supply) Power Consumption 7.5W running, 3W holding Electrical Connection 3 ft., 18 GA appliance cable, 1/2” conduit fitting Runnning Time Motor 70 - 220 sec Runnning Time Spring 1 Vdc 'out of range' Maximum alarm level > 6.5 Vdc alarm-voltage Maximum recovery level < 6 Vdc Minimum alarm level < 2.5 mA Level Minimum recovery level > 4 mA 'out of range' Maximum alarm level > 21 mA alarm-current Maximum recovery level < 20 mA Maximum voltage 24 Vdc (nominal) 24 Vdc Maximum current 25 mA supply Ripple voltage 10 mV, full load Minimum current 0 mA Maximum current 22 mA Open circuit voltage 19 Vdc (maximum) 4 - 20 mA Resolution 1% FSD Maximum output load 500 ohm Isolation 100 V Output rate 10 / second Contacts 2 x single pole changeover relays (SPCO) Voltage ratings (maximum) 250 Vac Resistive load 3 amp @ 250 Vac Output Inductive load 1 amp @ 250 Vac technical Relays ¼ HP (2.9 amp) @ 250 Vac ac motor load 1 data /10 HP (3 amp) @ 120 Vac Pilot duty load C300 (2.5 amp) - control circuit / coils Electrical life (operations) 3 x 10 5 or greater depending on load Mechanical life (operations) 30 x 10 6 Physical layer RS485 4-wire full or 2-wire half duplex Protocol Modbus RTU format RS485 Isolation 60 Vac/dc Receiver unit load (256 devices - maximum) Output rate Up to 10 frames / second Physical layer IrDA Baud 38 400 Infrared Range 10 cm (4") Working angle 15° Exempt from EN 60825-12: 2007 Safety of laser products - Eye safety information does not exceed the accessible emission limits (AEL) of Class 1

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

226

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LC2650 Level Controller Safety information, installation and maintenance Warning: This document does not contain sufficient information to install the unit safely. The unit operates at a potentially fatal mains voltage. Before attempting to install the unit read the Installation and Maintenance Instructions supplied with it. Caution: before installing and connecting the power ensure there is no condensation within the unit. The product may be installed on a DIN rail, on a chassis plate, or in a panel cutout. A bezel is supplied. The product must be installed in a suitable industrial control panel or fireproof enclosure to provide impact and environmental protection. A minimum of IP54 (EN 60529) is required. Spirax Sarco can provide suitable plastic or metal enclosures Do not install the product outdoors without additional weather protection. Do not attempt to open the product - it is sealed and has no replaceable parts or internal switches. Do not cover or obstruct the infrared beam between products. All wiring materials and methods shall comply with relevant standards where applicable. No special servicing, preventative maintenance or inspection of the product is required. Boiler water level controls and level alarms do, however, require testing and inspection.

Dimensions / weight (approximate) in mm and g. Weight 550 g. (1.21 lb)

Boiler Controls

120 mm (4.72")

Level Controls

52 mm (2.05")

LC2650 100

50

140 mm (5.51")

120 mm (4.72")

0 %

SP

PV

AL

OK

How to specify

Multi-voltage level controller having two alarms, configurable high or low, infrared communication as a master or slave unit.

How to order

Example: 1 off Spirax Sarco LC2650 level controller.

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2000

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APS 1 Probe Simulator •  A valuable diagnostic aid for Spirax Sarco boiler control installations • Compatible with all TDS/level probes and controllers • No need to fire boiler or alter water levels • No battery or power supply needed CP10 Connector

• Easy to operate

Test Sockets

Level Controls

Boiler Controls

Description

The APS 1 probe simulator is used in place of a level or conductivity probe to verify the correct operation of Spirax Sarco controllers. It can also be used to diagnose wiring/probe faults. It is connected to the level probe or conductivity probe wiring, avoiding the need to fire the boiler or alter water levels, and is quick and easy to use. The APS 1 has switch settings covering all Spirax Sarco probe types and ranges. A potentiometer provides the variable input to a capacitance controller, and 4mm test sockets are provided for connection of a multimeter, which is used to check the voltage when simulating capacitance probes. Switches simulate wet or dry (high or low resistance) conductivity level probe conditions, and resistors are built in to represent various conductivity probe ranges. The APS 1 is powered by the controller under test, so needs no batteries or external power supply. The unit is fitted with two inputs, connected in parallel. One is for connection of a PT 1, 2, or 3 plug tail, and the other is a DIN 43650 connector as used on conductivity and capacitance probes. Full operating instructions are supplied with each unit.

Limiting conditions

Maximum ambient temperature Protection rating IP 40

Toggle Switches

Potentiometer

DIN 43650 Connector

Selector Switch

130°F (55°C)

Technical data

Conductivity probe settings 22Ω, 68Ω, 220Ω, 680Ω, 2.2kΩ, 6.8kΩ, 22kΩ Level probe settings LP 31 6.8kΩ/15kΩ LP 30 6.8kΩ/15kΩ LP 10/EL 9 (High sensitivity) 68kΩ/150kΩ LP 10/EL 9 (Low sensitivity) 6.8kΩ/15kΩ Capacitance probe range 0-10 Volts output

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.

228

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APS 1 Probe Simulator Dimensions (approximate) in inches and millimeters

5.2" (132)

3.4" (86)

3.3" (85)

4.3" (110)

Boiler Controls

5.4" (138)

Weight 1lb (450g)

Level Controls

Materials

Case Die-cast aluminium Coating Nylon (grey)

How to order

Spirax Sarco APS 1 probe simulator.

TI-9-401-US

12.13

Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 © Spirax Sarco, Inc. 2002

229

Boiler Controls Level Controls Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222

230

TI-P403-41 AB Issue 3

Cert. No. LRQ 0963008

DS1000 Digital Display

ISO 9001

DS1000 Digital Display Description The Spirax Sarco DS1000 is connected in series with a 4 - 20 mA Description

Principal features: - IP65 front panel seal. - Loop powered 4-20 mA input. - Pre-calibrated for percentage indication.limits Pressure / temperature - Can be scaled for any engineering units. Maximum ambient temperature - IP65 front panel seal. Minimum ambient temperature

50°C 0°C

Pressure / temperature limits Safety information, and maintenance Maximum ambient temperature installation 122° F (50°C) Forambient full details see the installation and maintenance instructions Minimum temperature 32°F (0°C) supplied with the product. Installation note:

Safety installation maintenance Theinformation, DS1000 is fitted in a 92 x 44 mm and aperture in the boiler panel.

installed adjacent to switch gear, electromagnetic For fullIt should details not seebethe installation and maintenance instructions starters, contacters, supplied with the product. thyristor power units, or motors. Installation note: Materials The DS1000 is fitted in a 3.62" x 1.73" (92 x 44 mm) aperture in the Front bezel / back panel Nylon 6-glass filled boiler panel. It should not be installed adjacent to switch gear, electroCase magnetic starters, contacters, thyristor power units, orAluminium motors.

� ��������� �

Boiler Controls

Because instrument isforloop poweredindication. it needs no external power Pre-calibrated percentage - the supply. It requires less than 3 volts from the loop for operation. - Can be scaled for any engineering units.

������

Materials

Front bezel / back panel Nylon 6-glass filled Case Aluminium

Technical data (at 20°C) Technical data Input

68°F (20°C) 4 - 20 mA 2 wire 4-20mA 2 wire 12.7 mm high LCD 3½ digit 0.5" (12.7mm) high LCD
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