Vacon Instructions How to Change FR9 Fan Inverter Capacitor Kit

Appendix1 Appendix1

May 2, 2011

Instructions how to change Fan capacitor kit FR9 Removing old fan inverter capacitor rack

Fig1. Fig1. Remove screw M4x8-DIN7500CE-Thread M4x8-DIN7500CE- Thread Forming-Zn-Pz and remove Fan inverter cover Torque: 2Nm Tool: PZ2

2

1

Fig2. 1. Remove 4pcs-wires from Fuse holder 2. Remove 2pcs screws M5x10-DIN7500CE-Thread Forming-Zn-Pz from Fuse and fan base Torque: 4Nm Tool: PZ2

Appendix1

May 2, 2011

Fig3. Unplug internal fan connector

1

2

Fig4. 1. Hold up fan inverter capacitor rack 2. Unplug blue and brown wires

Appendix1

May 2, 2011

Fig5. Old fan inverter capacitor rack

Fig6.

Removing Internal fan from capacitor rack

1. Remove screws M4x16-DIN7500CE-Thread Forming-Zn-Pz 2pcs Torque: 2Nm Tool: PZ2 2. Remove internal fan

Appendix1

Fig7.

May 2, 2011

Removing fuses from Fuse holder

Use pliers to remove fuses

Fig8.

Removing Fuse holder

1. Remove Screws M4x8-DIN7500CE-Thread Forming-Zn-Pz 2pcs Tool: PZ2 Torque: 2Nm 2. Remove fuse holder

Appendix1

May 2, 2011

New Spare part Fan capacitor kit FR9

Fig9. Fan capacitor kit FR9 Spare part code 60S00465

Number Description 1 New fan capacitor

Pcs 1

2

Fuse and fan base

1

3

fan inverter cover

1

4 5

Fan Capacitor fastening nut (M12) Fan Capacitor lock washer (M12)

1 1

6

Iternal fan fastening screws M4x16

2

7

Fuse holder and fan inverter cover screws M4x8

3

8

Fuse and fan base screws M5X10

2

9

Connectors screw M3x8 (use only in SAF option)

1

Appendix1

May 2, 2011

Assembly of Fan capacitor kit FR9

1

2

Fig10. Fastening of new fan capacitor 1. Put lock washer to capacitors bottom screw 2. Screw M12 nut to capacitors bottom screw Torque:12Nm

Tool: Wrench Size19

Fig11. Fastening of Fuse holder Screw 2pcs Screws M4x8-DIN7500CE-Thread Forming-Zn-Pz Tool: PZ2

Torque: 2Nm

Appendix1

May 2, 2011

Fig12. Fastening of Internal fan Attach Internal fan with 2pcs screws M4x16-DIN7500CE-Thread Forming-Zn-Pz Torque: 1.5Nm Tool: PZ2 Make sure that Internal fan is correct position (See Fig12.) After fastening check by hand that wings of internal fans will rotate

Fig13. Attaching of fuses 60PP20202 Attach fuses to fuse holder with pliers

Appendix1

May 2, 2011

Installing of Fuse and fan base to drive

2b

2a

2

3 1

Fig14. Fastening of new fan capacitor 1. Fuse and fan base 2. Plug red and black connector to fuse base (wires from fan inverter connector X2 See Fig14./2b) 3. Fuse and fan base fastening to frame (See Fig2.)

Appendix1

May 2, 2011

Fig15. Connecting internal fan

Fig16. Connecting wires to fuse base Connect Red and Black wires as Fig16.

Appendix1

May 2, 2011

Fig17. Connecting fan capacitor wires Connect wires as shown in Fig17. Brown wire to brown connector and Blue wire to Blue connector.

Fig18. Adjusting connection wires See Fig18. and make sure that connection wires are so far away from internal fan blades, that there is no risk that wings stop rotating.

Appendix1

May 2, 2011

Fig19. Fan inverter cover Fasten new fan inverter cover with screw M4x8-DIN7500CE-Thread Forming-Zn-Pz Torque: 2Nm Tool: PZ2

Vacon Plc. Vacon Drives Finland Runsorintie 7 65380 Vaasa Tel. +358 (0)201 2121 Fax. +358 (0)201 21204