UPS Comparison- SCHNEIDER Galaxy VM vs SOCOMEC Green Power

April 28, 2018 | Author: Tony Rizk | Category: Transformer, Rectifier, Battery (Electricity), Sustainable Energy, Electromagnetism
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Comparison of Schneider Galaxy VM vs Socomec Delphys Green Power 2.0 UPS...

Description

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#$% &$ '()) *+)+,- ./ +0+12'& 3$4$5(4 6()78-' *9((2 :$%(9 ;96%) even at low load conditions.



ECO mode: This mode provides very high efficiency in situations where the grid is good.



econversion™ mode: In this mode we have very high efficiency and at the same time

there is a certain amount of power conditioning.

Energy storage flexibility: Different back up options make it very flexible to choose from Classical (VRLA) and modular battery offer: Complete all included VRLA batteries in cabinet offer as well as “modular battery offer” providing you with different back up option. 

Short / long back up times: Can provide short and very long back up time depending on customer requirements. 



Different charging modes.

Easy Easy to install: 2 separate cabinets (I/O and power cabinet), top and bottom entry in standard, casters for easy positioning, installation against the wall makes Galaxy VM an extremely installer friendly and convenient system. 



Easy to start up: 5X8 services included in standard.

Easy to manage & monitor: Large touch screen color display, NMC in standard (Ethernet, Modbus, and Jbus) provides very easy and intuitive information instantaneously at all times. 

Delphys Green Power Product Overview 

Double conversion 3-phase UPS from 160 to 500 kVA



Designed and manufactured by Socomec in Italy



Range launched in Q1 2009 (160-200 kVA), Q4 2010 (320-400 kVA) and Q1 2013 (500 kVA)



Transformer less topology



IGBT rectifier design



8 UPS in parallel

;

Key Technology 1. High impact on OPEX thanks to the high efficiency in double conversion mode The graph below shows the efficiency curves for Galaxy VM and Delphys Green Power.

Galaxy VM

Delphys Green Power

98% 96%      y      c      n94%      e       i      c       i       f       f       E92%

90% 0%

20%

40%

60%

80%

100%

% Load The efficiency of Galaxy VM is higher than Delphys Green Power at every load, the difference begin more obvious at higher level loads. The Galaxy VM efficiency curve is nearly flat down to 25% load, saving power and cooling costs and significantly reducing the overall total cost of ownership.

Electricity savings Rule of thumb: +1% efficiency improvement @ 100kW = -800 € savings per year (1)

kWh price = 0.08€

In the tables, different energy saving cases are presented after 1 year, 5 years and 10 years. Saving energy is of great importance, because every percentage of efficiency directly affects total cost of ownership (T CO) of the UPS system over time. Table: UPS in double conversion mode Formula: Annual energy saving = Pu x (1/ c - 1/ s) x H x C Pu = kW at UPS output c = Delphys Green Power efficiency s = Galaxy VM efficiency H = number of hours in 1 year (8760 hours) C = kWh price = 0.08 €

>

Table: UPS at 100% load

Efficiency System 160kVA / 144kW 200kVA / 180kW

Galaxy VM 96.2% 96.2%

Delphys GP 95.7% 95.4%

Energy savings 1 year

Energy savings 5 years

Energy savings 10 years

550 € 1 100 €

2 750 € 5 500 €

5 500 € 11 000 €

Energy savings 1 year

Energy savings 5 years

Energy savings 10 years

410 € 720 €

2 050 € 3 600 €

4 100 € 7 200 €

Energy savings 1 year

Energy savings 5 years

Energy savings 10 years

440 € 410 €

2 200 € 2 050 €

4 400 € 4 100 €

Energy savings 1 year

Energy savings 5 years

Energy savings 10 years

480 € 380 €

2 400 € 1 900 €

4 800 € 3 800 €

Table: UPS at 75% load

Efficiency System 160kVA / 108kW 200kVA / 135kW

Galaxy VM 96.4% 96.4%

Delphys GP 95.9% 95.7%

Table: UPS at 50% load

Efficiency System 160kVA / 72kW 200kVA / 90kW

Galaxy VM 96.5% 96.5%

Delphys GP 95.7% 95.9%

Table: UPS at 25% load

Efficiency System 160kVA / 36kW 200kVA / 45kW

Galaxy VM 95.8% 95.8%

Delphys GP 94.1% 94.7%

Schneider offers significant energy savings over the lifetime of the product.

2. High impact on OPEX thanks to the econversion™ mode With econversion™ mode, Schneider gives to the customer the best efficiency. The system consists to switch on bypass mode the UPS. Efficiency increases up to 98.5%. System works with 100% non-linear load and the transfer time is 0 ms. Thanks to a fast transfer, classification of this function is class 1 (the best):

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econversion™ mode also has an impact on the all electrical equipments (cable, transformer, genset, switchgear, circuit-breaker) …installed upstream of the UPS. During this mode, the UPS inverter compensates the main disturbances such as the load THDi and the load PF. Delphys Green Power doesn’t have this function.

3. Fully compatible with diesel generator Galaxy VM is fully compatible with a generator: ● Large input voltage window ● Large input frequency window ● Low input THDI at varying load rates ● High input PF.

Input voltage window at 100% load Input frequency window Input THDI Input PF

Galaxy VM

Delphys Green Power

304 – 600 V

360 – 480 V

40 to 70 Hz 3.0% 0.99

42 to 65 Hz 3.0% 0.99

 Also with a large input voltage window and a large input frequency window, the battery is less solicited. Life expectancy of the battery is not reduced.

4. Swappable battery modules and fans for highest system availability To minimize MTTR, some components in the Galaxy VM are swappable by the user, and operation procedures have been simplified. Some procedures have been reduced to 10 minutes MTTR (by an operator). For the same action, the Delphys Green Power procedure requires 1 hour MTTR or more (by a service technician) to replace the batteries.

Battery modules Fans Other

Swappable components Galaxy VM Delphys Green Power Yes No Yes No No No

Galaxy VM is designed to replace each component separately. The weight of each component is very low. During maintenance on one component (one fan or one battery module), the load remains protected during a replacement.

Modular battery cartridge

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Narrow and wide modular battery cabinets

For Delphys Green Power, batteries and fans are not swappable or fast replaceable. MTTR to replace the traditional batteries or fans is very long. During a battery or fan replacement, Socomec transfers the load on maintenance bypass. Load is supplied but not protected.

5. Advanced battery management included on modular battery offer Galaxy VM includes a battery management as standard offer (only for modular batteries). With advanced monitoring capabilities, the Galaxy VM UPS detects failing battery string before they can become a problem: ● Each individual string monitors and reports its current and voltage. ● Quickly identify and replace faulty battery units. ● Faulty string is identified with an alarm on display and Led in the modular battery cabinet. Delphys Green Power doesn’t include a battery management as standard offer. However they have an optional battery management: BHC Interactive offer.

6. Better maintenance advice to guarantee installation availability The "Life Cycle Monitoring" (LCM) f unction provides UPS maintenance advice to guarantee installation availability for the user. The display gives 3 messages enabling the following to be identified:  The end of the contractual legal warranty: "End of warranty check recommended".  Regular maintenance requirements and the end of service life for consumable components: "Technical check recommended".  The end of the battery service life: "Battery check required".

Benefits: Better installation availability. Better maintenance planning. Delphys Green Power doesn’t have this system.

7. Galaxy VM more robust and meets typical industry standard Benefit The advantage of the ov erload capability is to supply a higher power (in-rush currents) during transient period. And that without transfer the load on AC bypass source (reserve source). Case in point The load in-rush currents come from:  Transformer magnetizing,  Starting of variable-speed drive,  When additional servers are added in a datacenter,  Loss of one UPS in the case of parallel configuration,  Loads supplied with STS, STS transfers the load from Priority source (UPS1) to Secondary source (UPS2).

A

Overload temperature For 10 minutes For 1 minute

Overload times Galaxy VM Delphys Green Power 35°C 40°C 160 kVA: 125% 125% 200 kVA: 112% 160 kVA: 150% 150% 200 kVA: 135%

The overload capability of the Delphys Green Power doesn’t allow meeting this need. During this transient period the load will be transferred on AC bypass source. The load will be not protected by the UPS.

8. Conform in terms of safety In order to avoid electric shock hazard, that may be caused by backfeed of energy vi a the electronic static switch (on AC Bypass source) or v ia the input rectifier (on AC Normal source), an external or internal disconnector must be installed in conformity with the Product Standard IEC62040-1 paragraph 5.1.4. Galaxy VM integrates in standard the backfeed protection. This complete offer integrates 2 contactors: 1 contactor on AC Normal source and 1 contactor on AC Bypass source. The backfeed contactors are installed inside UPS. For Delphys Green Power, the backfeed protection is an option. To get the same safety level, Socomec must propose this option  the UPS price will increase. The backfeed protection proposed by Socomec is a light offer. The backfeed contactor is controlled by a communication card. The contactor is external and it m ust be installed by the customer inside the Distribution Panel. Extract of the Socomec’s User Manual:

External backfeed contactor on AC Bypass source

No backfeed contactor on AC Normal source

Distribution Panel of the customer

Communication card to control the backfeed contactor

The price of the contactor and its i nstallation is supported by the customer. For Galaxy VM, there are:  No additional price for the customer. All components (backfeed contactors and their controlled card) are included i n the standard offer/price.  No additional time to install the back feed contactors. B

9. Graphic touch screen display Galaxy VM is equipped with a 7” touch screen color display. The Delphys Green Power UPS is designed with a standard graphic display. The Galaxy VM touch screen interface benefits: - Operator Instructions: provides detailed essential UPS operating procedures, - Animated Mimic Diagrams: - System-Level and Module Level, - Indicates major component status, power flow, and breaker position, - Alarm/event log: time/date stamp for all al arms, - Detailed component status: indicates operating status and v alues for input, battery, rectifier, inverter, and output,

Galaxy VM 7” touch s creen color display

Delphys Green Power Graphic display

10. Schneider employs redundant displays The mimic diagram of the Delphys Green Power is included on the graphic display. Potential failure scenario:  If the display ceases to operate, the customer or field engineer doesn’t have any more access to the status of the UPS. With Galaxy VM, the customer or field engineer always has access to the status of the UPS.

Galaxy VM display with separated mimic diagram

Delphys Green Power display with integrated mimic diagram

11. ON/OFF buttons to start and stop the UPS without display instructions No ON/OFF buttons (the function is controlled by using the keypad on display) could result in loss of load – a number of loss of load incidences occur as a result of human error and lack of training. The lack of a physical ON/OFF (Socomec provides virtual buttons on a front mounted screen) this could contribute to a critical loss under certain conditions. C

Potential failure scenario:  If the UPS unit is in RUN mode and the display c eases to operate (vibration, electrostatic discharge), how can you transfer the UPS to bypass for maintenance? Firstly, the UPS will be stopped by the opening of the output switch, secondly the opening of the rectifier switch in the second time  Load loss!

Galaxy VM ON/OFF buttons

Conclusion See below a summary of Galaxy VM’s strengths: 

High impact on OPEX thanks to the: High efficiency in double conversion mode with a very flat curve from 20% to  100% load 

econversion™ mode with 98.5% efficiency, low input THDI and Class 1.

Optimized footprint with accessories  More space to put something else. Fully compatible with generator set with a large input voltage and frequency windows.  Thanks to the swappable components of the Galaxy VM (batteries and fans), the maintenance is simplified and the MTTR is minimized.  The advanced battery management detects failing battery units before they can become a problem versus no battery monitoring for Socomec.  Life Cycle Monitoring provides maintenance advice to guarantee installation availability.  Robust UPS for industry markets thanks to a good overload capability such as 125% for 10 min at 40°C.  Galaxy VM is conformed in term of safety and integrates full backfeed solution without additional cost.  Graphic touch screen as standard offer.  Schneider employs redundant displays: LCD and mimic diagram.  ON/OFF buttons to control the UPS without display instructions.  

D

Appendix (+) Schneider advantage

(-) Competitor advantage

Galaxy VM Topology Double conversion with static bypass External maintenance bypass as optional ECO mode econversion™ mode No Efficiency Booster Mode Range 160, 200 kVA Output power factor: 0.9 Parallel connection Integrated Parallel system: 5 UPS for redundancy 4 UPS for capacity Technology Input: IGBT rectifier Output: Transformerless Mechanical Dimensions with MBP, w/o battery, top & bottom entry (H x W x D): 160 – 200 kVA: 1970 x 1002 x 854 mm Weight with MBP, w/o battery, top & bottom entry 160 kVA: 678 kg 200 kVA: 704 kg Protection class: Standard: IP20 Optional: IP32 Built-in transformer in I/O cabinet Top or bottom entry cables as standard offer Optional dust filter Input characteristics Native voltage: 400 V Voltage window: 304 – 600 V at 100% load Frequency window: 40 – 70 Hz Current distortion (THDI): % load: 100% 50% 25% 3% 4% 6% Power factor correction: PF = 0.99 from 40 to 100% load PF = 0.98 at 20% load Max input current in recharge mode: 160 kVA: 278 A 200 kVA: 347 A Backfeed contactors as standard offer: Built-in on AC bypass & normal sources Integrated rotating phase detection Output characteristics Native voltage: 400 V Tolerance: ± 1% Distortion (THDU): 2% with linear loads 3% with non-linear loads Overload capacity at 40°C: 125% for 10 min 150% for 1 min

(=) Similar feature

Delphys Green Power

Notes

Double conversion with static bypass Internal maintenance bypass as standard offer ECO mode No Energy Saver mode for parallel system

= -= +++ ---

160, 200, 250, 320, 400, 500 kVA Output power factor: 1.0

= ---

Integrated Parallel system: 8 UPS (max 4 MVA) Static Switch Cubicle (SSC): 8 UPS ---

Input: IGBT rectifier Output: Transformerless Dimensions with MBP, w/o battery, bottom entry (H x W x D): 160 – 200 kVA: 1930 x 700 x 845 mm Top entry with additional sidecar Weight with MBP, w/o battery, bottom entry 160 kVA: 470 kg 200 kVA: 490 kg Protection class: Standard: IP20 Optional: IP31 and more on request External transformer cabinet Bottom entry as standard and top as optional Optional dust filter Native voltage: 400 V Voltage window: 360  – 480 V at 100% load Frequency window: 42 – 65 Hz Current distortion (THDI): % load: 100% 3% Power factor correction: PF = 0.99 at 100% load Max input current in recharge mode: 160 kVA: 290 A 200 kVA: 340 A Backfeed contactors as optional offer: External contactor on AC bypass only Integrated rotating phase detection Native voltage: 400 V Tolerance: ± 1% Distortion (THDU): 2% with linear loads 4% with non-linear loads Overload capacity for 160 kVA unit 125% for 10 minutes 150% for 1 minute Overload capacity for 200 kVA unit 112% for 10 minutes 135% for 1 minute

!=

= =

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= = +++ ++ = = +++ +

= =

= = +++ +++ = = = = + = = + +

Galaxy VM Output characteristics (cont.) Leading load: 0.7 leading to 0.5 lagging without derating

Delphys Green Power

Notes

Leading load: Leading power factor down to 0.9 without power derating

++

Efficiency 100% 75% 50% 25% load 160 kVA: 96.2 96.4 96.5 95.8% 200 kVA: 96.2 96.4 96.5 95.8% ECO mode: 99.2% econversion™ mode: 98.5% Max losses (for air conditioner) at 400 V 160 kVA: 6.2 kW 200 kVA: 8.1 kW Noise level 160 – 200 kVA: 65 dBA Operating temperature Max temperature without derating: 40°C continuous Power derating vs. temperature: Example with 200 kVA unit  At 35°C = 1.000 x Pn 200 kVA / 180 kW  At 40°C = 1.000 x Pn 200 kVA / 180 kW  At 45°C = 0.881 x Pn 176 kVA / 159 kW  At 50°C = 0.776 x Pn 155 kVA / 140 kW Swappable components Fans Modular batteries Minimum clearance Front: 813 mm Back: 0 mm (installation against a wall or back to back) Both side: 0 mm Top: 533 mm Battery Battery charging current: 160 kVA unit: 43A 200 kVA unit: 54A Prediction of remaining battery service life Deep discharge protection Battery protection by circuit-br eaker in standard Temperature compensated battery charging: In standard Cold start Interface 7" Touch Screen Display Separated mimic diagram «ON» button, «OFF» button Communication Standard: Two empty slots, One Ethernet port, Modbus Options: NMC card, modem

Standards Safety: : IEC 62040-1 EMC: : IEC 62040-2 Performance: IEC 62040-3 Seismic zone: IBC Level 2

100% 160 kVA: 95.7 200 kVA: 95.4 ECO mode: 99% No

75% 95.9 95.7

50% 95.7 95.9

25% load 94.1% 94.7%

+ + = +++

160 kVA: 6.3 kW 200 kVA: 9.3 kW

= +

160 kVA: 65 dBA ; 200 kVA: 67 dBA

+

Max temperature without derating: 35°C continuous Power derating vs. temperature: Example with 200 kVA unit  At 35°C = 1.000 x Pn 200 kVA / 200 kW  At 40°C = Not mentioned  At 45°C = Not mentioned  At 50°C = Not mentioned  No swappable component

Front: 1500 mm Back: 0 mm (installation against a wall or back to back) Both side: 0 mm Top: 400 mm Battery charging current: Max 45A

++

+++

= = =

=

Not mentioned Not mentioned 

Battery protection by fuses in standard Temperature compensated battery charging: In standard

++ =

Not mentioned

Graphical display in standard Integrated mimic diagram on display No ON/OFF buttons

++ +++ +++

Standard: Two empty slots, RS232 port for modem, Integrated Ethernet card (SNMP/ModBus) Options: Four additional slots, Configurable dry contacts, JBus/ModBus, BACnet, SMS alert

=

Safety: : IEC 62040-1 EMC: : IEC 62040-2 category C3 Performance: IEC 62040-3 TUV certified

= = =

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