Turtle Diagram Rev'01

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New Product Development Process (Turtle Diagram) APPLICABLE LEGAL REQUIREMENTS (If any): All child part should comply ELV & IMDS requirements.

EXTERNAL ORIGIN DOCUMENTS (If any)

1

Competence needs

Responsibility involved (generic position/ designation & function/section/cell)

S/N

Minimum qualification

Grad./Dip.in Electrical/Electronics & Knowledge of STDs, SOPs & WINs, Mech. Engg. (Refer WIN/RD/14) Automotives & Problem Solving Techniques

Asst. Manager

Drawings/ SOR/ Schemetics & STDs

INVOLVEMENT OF OUTSOURCE PROCESS (If any):

Essential knowledge

2

Engineer

-DO-

3

Sr.Cad Operator / Cad Operator /Executive

Knowledge of design software ie.AutoCad, Catia, Pro-E, Cap-H etc.

ITI or Certified Cad Operator

Essential practical skills Basic Knowledge of Design Software (as Auto Cad,Cap-H,IHS, Pro-E,Catia) whereas applicable. Knowledge of W/h layout & Child parts, QFD,Value Engineering, FMEA (Design & Process),Manufacturing process of W/h.

Basic know-how of MS office

Knowledge of Auto-CAD (2004) & 2D drgs

REVIEW FREQUENCY

REVIEW MECHANISM & RESP.

None In case of Outsource Process, controls are defined in LST/MR/05.

Customer Approval for Pilot Lot.

Development Request from Mktg (DR) Other Design Development inputs (i.e.Customer Drawings) Customer' s Major Engineering Changes

IMPORTANCE RANKING

INPUT RECEIVED FROM MARKETING

Customer Requirements Interpretation Mannual (If any) (Customer Standards & Specifications)

INTERACTING PROCESSES-

PROCESS: New Product Development Process

OWNER: HOD: Product Engineering (Mr. Deepak Tyagi)

OUTPUTS FOR OFP READINESS.

Customer enquiry

Customer Standards & Specifications (CSR) Requirement for Material Planning & Infrastructure Development DFMEA,Customer Drawings, APL,Samples.

Critical & Special parameters identification in design.

S.NO.

MOP (Measure of Performance effectiveness & efficiency)

DATA COLLECTION MECHANISM & RESP.

1

CUSTOMER ENQUIRY HANDLING SUB PROCESS [SOP/MK/01]

1

Customer concerns (Internal/ External)

Correspondence/GL

Monthly

Deptt. HEAD

2

PRODUCT DESIGN & DEVELOPMENT SUB PROCESS [SOP/RD/01]-DESIGN [SOP/RD/02]-DEVELOPMENT [SOP/RD/08]- PACKAGING DESIGN

2

Sample approval attempts

Continuous/Group Leader

Continuous

Group Leader/Prod. Engr

3

PROCESS DESIGN & DEVELOPMENT SUB PROCESS [SOP/PE/01]

3

VA-VE

Continuous/Group Leader

Continuous

Group leader

4

PRODUCT APPROVAL SUB PROCESS [SOP/RD/09]

4

Batting Average

Weekly/Project Management Team Weekly

Prepared By : Kavita Bora FORM NO.: FRM/MR/16 REVISION DETAILS REV. No. '01'

Checked By: Mr. Shailesh Kr. Chauhan REV.NO. 01/15.12.2009

DATE 12/25/2009

CHANGE DETAILS as per the new format

Approved By: Mr. Deepak Tyagi

Project Leader

Engineering Change Management Process (Turtle Diagram) APPLICABLE LEGAL REQUIREMENTS (If any): S/N

All child part should comply ELV & IMDS requirements.

Responsibility involved (generic position/ designation & function/section/cell) Minimum qualification

INVOLVEMENT OF OUTSOURCE PROCESS (If any):

Essential knowledge

Essential practical skills

1

Asst. Manager

Grad./Dip.in Electrical/Electronics & Mech. Engg. (Refer WIN/RD/14)

2

Engineer

-DO-

Knowledge of design software ie.Auto- Knowledge of W/h layout & Child parts, QFD,Value Engineering, FMEA (Design & Cad, Catia, Pro-E, Cap-H etc. Process),Manufacturing process of W/h.

ITI or Certified Cad Operator

Basic know-how of MS office

EXTERNAL ORIGIN DOCUMENTS (If any) Drawings/ SOR/ Schemetics & STDs

Competence needs

3

Sr.Cad Operator / Cad Operator /Executive

Basic Knowledge of Design Software (as Knowledge of STDs, SOPs & WINs, Auto Cad,Cap-H,IHS, Pro-E,Catia) Automotives & Problem Solving Techniques whereas applicable.

Knowledge of Auto-CAD (2004) & 2D drgs

None In case of Outsource Process, controls are defined in LST/MR/05.

Internally originated change requirements Supplier originated change requirements

IMPORTANC E RANKING

Change implementation outputs

Customer's minor Engineering change / Customer Drawings & Change Communicated through Mail

INPUT RECEIVED FROM MARKETING

Development Request from Mktg. with Engineering Change Note

PROCESS: Engineering Change Management Process OWNER: HOD: Product Engineering (Mr. Deepak Tyagi)

INTERACTINGPROCESSES

S.NO.

MOP (Measure of Performance effectiveness & efficiency)

Change implementation approvals from Unique Part List/ Requirement for Tooling Development

Inspection Standard i.e.Customer Drawings, Visual Drawings Packaging Requirement & any special or Critical process)

DATA COLLECTION MECHANISM & RESP.

REVIEW FREQUENCY

REVIEW MECHANISM & RESP.

1

CUSTOMER ENQUIRY HANDLING SUB PROCESS [SOP/MK/01]

1

Customer concerns (Internal/ External)

Correspondence/GL

Monthly

Deptt. HEAD

2

PRODUCT DESIGN & DEVELOPMENT SUB PROCESS [SOP/RD/01]-DESIGN [SOP/RD/02]-DEVELOPMENT [SOP/RD/08]- PACKAGING DESIGN

2

Sample approval attempts

Continuous/Group Leader

Continuous

Group Leader/Prod. Engr

3

PROCESS DESIGN & DEVELOPMENT SUB PROCESS [SOP/PE/01]

3

VA-VE

Continuous/Group Leader

Continuous

Group leader

4

PRODUCT APPROVAL SUB PROCESS [SOP/RD/09]

4

Batting Average

Weekly/Project Management Team

Weekly

Project Leader

Made By: Kavita Bora FORM NO.: FRM/MR/16 REVISION DETAILS REV. No. '01'

Checked By: Mr. Shailesh Kr. Chauhan REV.NO. 01/15.12.2009

DATE 12/25/2009

CHANGE DETAILS as per the new format

Approved By: Mr. Deepak Tyagi

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