turn_g

G1-G8

2-05-16

17.05

Sida G 1

Table of contents

HIGH SPEED STEEL TOOLS Sandvik Corona tool bits and toolholders Tool bits

G2

Parting blades

G4

Toolholders

G5

Spare parts

G6

Cutting data

G6

Technical information

G7

G

G1

G1-G8

2002-03-13

16.12

Sida G 2

HIGH SPEED STEEL TOOLS

Sandvik Corona

Sandvik Corona high speed steel tool bits complement cemented carbide in operations where cutting speeds or edge profiles are not suitable for hard tool materials. HSS tool bits are a suitable alternative because they are: – extremely tough tool material; work well at low cutting speeds and in intermittent cuts. – regrindable; a large number of cutting edges can be produced on same tool. – easy to grind into sharp, positive edges; useful for small component manufactures – possible to ground cutting edge profiles as required and easily adaptable to a very wide range of customer needs.

Grades Grade C45 should always be first choice with C60 as an alternative when high wear resistance is required.

Square tool bits Example (metric size):

Grade recommendations

TB S4 × 63

Material l2 = length

(h13)

(h13)

C45

C45

C45

S = square

Complementary

C60

C60

C60

✩ ✩ ✩

✩ ✩ ✩ ✩

Inch sizes

10 10 10 10 10 10 10 10 10 5 5 5

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

✩ ✩

TB S16 × 100 16 × 125 16 × 160 16 × 200 TB S18 × 200 TB S20 × 160 20 × 200 TB S25 × 160 25 × 200

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

No./ package

C60

C60

TB S10 × 63 10 × 100 10 × 125 10 × 160 10 × 200 TB S12 × 63 12 × 100 12 × 160 12 × 200 TB S14 × 100 14 × 160 14 × 200

Ordering code

C45

No./ package

Ordering code

C60

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

10 10 10 10 10 10 10 10 10 10 10 10

Grades

Grades

5 5 5 5 3 3 3 2 2

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

✩

s; iW

l2

TB S 3/16 × 21/2 3/16 × 4 TB S 1/4 × 21/2 1/4 × 4 1/4 × 8 TB S 5/16 × 21/2 5/16 × 3 5/16 × 4 5/16 × 8 TB S 3/8 × 3 3/8 × 4 3/8 × 6 3/8 × 8

10 10 10 10 10 10 10 10 10 10 10 10 10

4,76 4,76 6,35 6,35 6,35 7,94 7,94 7,94 7,94 9,53 9,53 9,53 9,53

63,5 101,6 63,5 101,6 203,2 63,5 76,2 101,6 203,2 76,2 101,6 152,4 203,2

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

Ordering code TB S 7/16 × 31/2 TB S 1/2 × 4 1/2 × 6 1/2 × 8 TB S 5/8 × 41/2 5/8 × 6 TB S 3/4 × 5 3/4 × 6 TB S 1 × 8

No./ package 10 10 10 10 5 5 3 3 2

s; iW

l2

C45

No./ package

C60

Ordering code

✩ ✩

✩ ✩

Grades

Grades C45

G

TB S4 × 63 TB S5 × 63 TB S6 × 63 6 × 100 6 × 160 6 × 200 TB S7 × 200 TB S8 × 63 8 × 80 8 × 100 8 × 160 8 × 200

No./ package

C45

Ordering code

Grades

K

First choice

C45

Metric sizes

M

s = thickness iW = width

Standard: ISO 5421-1977

P

11,11 12,70 12,70 12,70 15,88 15,88 19,05 19,05 25,40

76,2 101,6 152,4 203,2 114,3 152,4 127,0 152,4 203,2

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

C60

TB S

✩ ✩ ✩

✩

Ordering example: 100 pieces TB S4 × 63 C45 Cutting data G6

G2

Technical information G7

2-05-17

08.10

Sida G 3

Sandvik Corona

HIGH SPEED STEEL TOOLS

Rectangular tool bits, metric sizes Example (metric size):

Grade recommendations

TB F12 × 3 × 90

Material l2= length s = thickness iW = width

Standard:

(h13)

F = flat

ISO 5421-1977

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

K

First choice

C45

C45

C45

Complementary

C60

C60

C60

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

✩

TB F16 × 6 × 200 18 × 6 × 140 20 × 6 × 200 25 × 6 × 200 TB F12 × 8 × 160 12 × 8 × 200 16 × 8 × 200 20 × 8 × 200 32 × 8 × 200 TB F12 × 10 × 200 14 × 10 × 80 14 × 10 × 200 16 × 10 × 80 16 × 10 × 160 16 × 10 × 200

✩

✩ ✩

No./ package

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

10 10 10 10 10 10 10 10 10 10 10 10 10 5 5

Ordering code

C60

Ordering code

Grades No./ package

C45

TB F 12 × 3 × 90 12 × 3 × 200 TB F10 × 4 × 100 10 × 4 × 120 10 × 4 × 200 16 × 4 × 160 16 × 4 × 200 20 × 4 × 200 TB F12 × 5 × 90 18 × 5 × 200 20 × 5 × 200 TB F8 × 6 × 70 10 × 6 × 200 12 × 6 × 200 14 × 6 × 140 14 × 6 × 200

C60

No./ package

M

Grades

C45

Ordering code

Grades

C45

Metric sizes

P

5 5 5 5 5 5 5 5 5 5 5 3 3 2 3

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

TB F20 × 10 × 160 20 × 10 × 200 25 × 10 × 200 40 × 10 × 200 TB F16 × 12 × 200 20 × 12 × 160 20 × 12 × 200 25 × 12 × 200 TB F30 × 12 × 200 TB F20 × 14 × 200 20 × 14 × 200 TB F20 × 16 × 200 25 × 16 × 200 32 × 16 × 160 TB F25 × 20 × 200

✩

✩

C60

TB F

✩

Ordering example: 100 pieces TB F12 × 3 × 90 C45

Round tool bits, metric and inch sizes Grade recommendations

TB R Example (metric size):

Material

P

M

K

First choice

C45

C45

C45

Complementary

C60

C60

C60

TB R3 × 100 l2= length iC = diameter R = round

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

✩ ✩

TB R 8 x 100 8 x 160 8 x 200 TB R10 x 100 10 x 160 10 x 200 TB R12 x 100 12 x 160 12 x 200 TB R 14 x 100 14 x 160 14 x 200

10 10 10 10 10 10 10 10 10 5 5 5

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

✩ ✩ ✩ ✩

Inch sizes

R1/8 × 4 R3/16 × 4

TB TB TB R1/4 × 4 TB R5/16 × 4

No./ package

TB R15 x 100 TB R16 x 100 16 x 160 16 x 200 TB R18 x 100 18 x 160 18 x 200 TB R 20 x 100 20 x 200

✩ ✩ ✩

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

5 5 5 5 3 3 3 3 3

10 10 10 10

iC 3,18 4,76 6,35 7,94

l2 101,6 101,6 101,6 101,6

✩ ✩ ✩ ✩

C60

No./ package

G

✩

✩

Grades

Grades

C45

Ordering code

Ordering code

C60

10 10 10 10 10 10 10 10 10 10

No./ package

C60

TB R3 x 100 TB R4 x 40 4 x 80 4 x 100 TB R5 x 100 5 x 160 TB R6 x 63 6 x 80 6 x 100 6 x 160

Ordering code

C45

No./ package

C60

Ordering code

Grades

Grades

Grades

Ordering code

No./ package

×4 TB TB ×6 TB R1/2 × 4

10 10 10

R 3/8 R3/8

iC 9,53 9,53 12,70

l2 101,6 152,4 101,6

C60

Metric sizes

C45

Standard: ISO 5421-1977

C45

(h9)

C45

G1-G8

✩ ✩ ✩

✩

Ordering example: 100 pieces TB R3 × 100 C45 Cutting data G6

Technical information G7

G3

G1-G8

2002-03-13

16.12

Sida G 4

HIGH SPEED STEEL TOOLS

Sandvik Corona

Parting blades, metric sizes TB A

TB C

Example (metric size):

Grade recommendations

TB A12 × 3 × 90

Material

Standard: SANDVIK

l2 = length la = thickness s = width

P

M

K

First choice

C45

C45

C45

Complementary

C60

C60

C60

Metric sizes No./ package

γp

V1

TB A12 × 3 × 90 12 × 3 × 120 20 × 3 × 125 16 × 4 × 140 18 × 4 × 140 25 × 4 × 150 12 × 5 × 120 16 × 6 × 140

10 10 10 10 10 10 10 10

15° 15° 10,57° 15° 15° 10,57° 15° 15°

15° 15° 13,43° 15° 15° 13,17° 15° 15°

2°

TB C16 × 3 × 140 20 × 4 × 140

10 10

15°

15°

4°

αp

αf

15°

15°

a1

–

0,6 0,6

bγn

–

✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩

C60

Ordering code

C45

Grades

✩ ✩ ✩ ✩

✩ ✩

1,5 2,0

Ordering example: 100 pieces TB A12 × 3 × 90 C45

Parting blades, metric sizes TB L

Example (metric size):

Grade recommendations

TB L12 × 3 × 90

Material l2 = length la = thickness

Standard:

s = width

SANDVIK

P

M

K

First chioce

C45

C45

C45

Complementary

C60

C60

C60

Metric sizes No./ package

γp

V1

αp

αf

Κrf

C45

TB L12 × 3 × 90 20 × 3,5 × 125 25 × 4,5 × 150

10 10 10

15° 10,57° 10,83°

15° 13,43° 13,17°

2° 1,43° 1,17°

15° 15° 15°

0,5° 0,5° 0,44°

✩ ✩ ✩ ✩

C60

Ordering code

Ordering example: 100 pieces TB L12 × 3 × 90 C45

Parting blades, inch sizes TB S

Grade recommendations Material

P

M

K

First choice

C45

C45

C45

Complementary

C60

C60

C60

Standard: SANDVIK

Inch sizes

Grades No./ package

l2

s

la

γp

αp

αf

TB S-0 -1 -2 -3 -4

10 10 10 10 10

110 125 150 175 200

12,70 15,87 19,05 22,22 25,40

2,50 3,17 3,17 3,97 4,76

15° 15° 15° 15° 15°

2° 2° 2° 2° 2°

15° 15° 15° 15° 15°

✩ ✩ ✩ ✩ ✩ ✩ ✩

C60

Ordering code

C45

G

Grades

Ordering example: 100 pieces TB S-0 C45 Cutting data G6

G4

Technical information G7

G1-G8

2002-03-13

16.12

Sida G 5

Sandvik Corona

HIGH SPEED STEEL TOOLS

Toolholders External for square tool bits

US 101

Standard: SANDVIK

Tool bits Ordering code

h

h1

h2

b

l1x

lc

US 101 -0606 -0808 -1010 -1212

20 25 25 32

10 14 15 18

31 36 36 43

14 16 20 22

130 150 150 160

100 120 120 130

Metric size

Inch size 1/4 5/16 3/8 1/2

6 8 10 12

Ordering example: 100 pieces US 101-0606

Toolholders For parting blades with side clearance

SS 101

Standard: SANDVIK

Parting blades Ordering code

h

h1

i2

b

l1x

lc

SS 101 -120 -127 -158 -160 -180 -190 -200 -222 -250 -254

23 23 27 27 31 31 32 34 40 40

15,5 16,3 20,0 20,0 22,6 23,8 24,5 26,9 31,7 31,7

33 33 37 37 41 41 42 44 50 50

19 19 19 19 19 19 21 21 25 25

135 135 150 150 150 150 165 165 185 185

105 105 120 120 120 120 135 135 155 155

Metric size

Inch size

A12x3x90, A12x3x120, A12x5x120 A16x4x140, A16x6x140 A18x4x140

S-0 S-1 S-1

G

S-2 A20x3x125 S-3 A25x4x150 S-4 Ordering example: 100 pieces SS 101-120

Spare parts G6

Technical information G7

G5

G1-G8

2002-03-13

16.12

Sida G 6

HIGH SPEED STEEL TOOLS

Sandvik Corona

Spare parts

1 2

2

1

3

3

Square tooI bits

Parting blades with side clearance Standard parts Delivered with the tool

TooIhoIder

1

US 101-0606 – US 101-1010 US 101-1212

Standard parts Delivered with the tool

TooIhoIder

2

3

Wedge

Screw

Key (mm)

US 101-640 US 101-642

US 101-650 174.1-864 (3,0) US 101-652 3021 010-050 (5,0)

1

SS 101-120 – SS 101-222 SS 101-250 – SS 101-254

2

3

Wedge

Screw

Key (mm)

SS 1-640 SS 1-642

SS 1-650 SS 1-652

3021 010-040 (4,0) 3021 010-050 (5,0)

Ordering exampIe: 10 pieces US 101-640

Ordering example: 10 pieces SS 1-640

Nominal cutting speed and feed values The recommendations are valid for rough turning with Sandvik Corona grades and use of cutting fluid. Approximate tool life with C45/60: 2 hours (or 1 hour with approx . 20% higher speed) For a cutting depth ≥ 1,5 mm the nose radius should be ≥ 1,0 mm. For a cutting depth