Tube to Tube Sheet Mockup Qualification New

TUBE EXPASNION

HA

DI

2S

DB

S

0.606060606 1.212121212 1.818181818 2.424242424 3.03030303 3.636363636 4.242424242 4.848484848

15.96 15.97 15.98 15.99 16 16.01 16.02 16.03

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

19.25 19.25 19.25 19.25 19.25 19.25 19.25 19.25

1.65 1.65 1.65 1.65 1.65 1.65 1.65 1.65

Page 1 of 5

Tinita En ineerin Private Limited R-266 Rabale MIDC, T.T.C. Industrial Area, Navi Mumbai-400701. INDIA.

TUBE TO TUBE SHEET JOINT MOCK UP REPORT CLIENT

DATE

: 10.12.2013

INSP. BY. P.O. NO.

: GRASIM INDUSTRIES LTD. : BVIL

JOB. NO.

: 1570

: 620001678 DT. 01.08.2013

DRG. NO.

: TINITA/1570/01 SHEET (1of 2) & (2 of 2) Rev 0

TON NO.

: _ 

EQPT. NAME

: BRIM STEAM HEAT EXCHANGER 

ITEM NO

: _ 

Sr.No.

Dimension (in mm)

Description

1

Tube Hole dia

2

I/D of tube before Expansion

3

Tube I/D after expansion

4

% of expansion

Required 25

Tube Hole dia

2

I/D of tube before Expansion

3

Tube I/D after expansion

4

% of expansion

Actual-4

Actual-5

Actual-6

24.98

25.02

24.99

25.01

LAB TEST REPORT

22.51

22.49

22.48

22.52

22.49

22.51

22.5

22.55

22.54

22.57

22.54

22.56

22.56

5

5

5

4

4

4

5

Actual-8

Actual-9

25.02

24.98

Actual-10 25.02

22.51

22.52

22.48

22.51

22.54 - 22.57

22.58

22.54

22.57

3 to 5

5

5

5

Process

: GTAW

Amp.

: 87

Voltage

: 8.8

Dia of filler wire

: 1.6 mm

 No of pass

: 2

AWS Specification

: SFA - 5.16

TC NO. L2/12/021, Date : 21-12-13, Suboth Technologists Filler Metal

: ER Ti -2

Purging

: YES

Gas flow rate

: 8--10 LPM MR. VENU GOPAL

Reference Sketch for Mock up Block

1

Mock Up block Thk 60 mm MOC SA 240 GR. 316L (52 mm) + SB 265 Gr. 2 (8 mm)

2

Tube 25 O/D X 1.245 THK MOC SB 338 Gr. 2

3

Tube sheet weld chamfer depth 1.5 mm

4

Root & Final D.P Test Satisfactory

EDISON

(W-7)

TUBE TO TUBESHEET WELD DETAIL

 Notes :

FOR TINITA ENGG. PVT. LTD.

25

22.57

25

Tube Hole Detail

Actual-7

22.51

Required

ENCLOSED

1

Actual-3

24.99

Dimension (in mm)

Description

1

Actual-2

25.01

22.54 - 22.57 3 to 5

Sr.No.

Actual-1

FOR BVIL

Tinita Engineering Private Limited R-266 Rabale MIDC, T.T.C. Industrial Area, Navi Mumbai-400701. INDIA.

TUBE TO TUBE SHEET JOINT EXPANSION REPORT CLIENT

: JOCIL

: 14.03.2012

DATE

INSP. BY.

: TINITA/TPI

JOB. NO.

: 1401-01

P.O. NO.

: JOIL/PUR/158/2012/181 DT. 06.12.12

DRG. NO.

: TINITA/1401/003 REV.0

TON NO.

:_

EQPT. NAME

: REBOILER FOR DISTILLATION COLUMN

ITEM NO

:_  

Sr.No.

Dimension (in mm)

Description

Actual-1

Actual-2

Actual-3

Actual-4

Actual-5

Actual-6

1

Tube Hole dia

50.8

50.8

50.8

50.8

50.8

50.8

50.8

50.8

2

I/D of tube before Expansion

46.8

46.8

46.8

46.8

46.8

46.8

46.8

46.8

3

Tube I/D after expansion

47.24 to 47.3

47.25

47.3

47.26

47.25

47.26

47.25

47.26

4

% of expansion

1 to 5

2.5

5

3

2.5

3

2.5

3

Sr.No.

Required

Actual-7

Dimension (in mm)

Description

Required

Actual-8

Actual-9

Actual-10 Actual-11 Actual-12

Actual-13

Actual-14

1

Tube Hole dia

50.8

50.8

50.8

50.8

50.8

50.8

50.8

50.8

2

I/D of tube before Expansion

46.8

46.8

46.8

46.8

46.8

46.8

46.8

46.8

3

Tube I/D after expansion

47.24 to 47.3

47.3

47.26

47.26

47.25

47.26

47.25

47.26

4

% of expansion

1 to 5

5

3

3

2.5

3

2.5

3

Sr.No.

Dimension (in mm)

Description

Required

Actual-15

1

Tube Hole dia

50.8

50.8

2

I/D of tube before Expansion

46.8

46.8

3

Tube I/D after expansion

47.24 to 47.3

47.25

4

% of expansion

1 to 5

2.5

Process  Amp.

ENCLOSED LAB TEST REPORT

: 12-13

Dia of filler wire

: 1.6

 AWS Specification

TC NO. B2/11/062 DT. 14.02.2013 of M/s. Subodh Technologist

: 80-85

Voltage

No of pass

1

: GTAW

Filler Metal

:2 : SFA-5.9 : ER316L

Purging

: YES

Gas flow rate

: 8--10 LPM MR. VENU GOPAL

Tube Hole Detail

Reference Sketch for Mock up Block

TUBE TO TUBESHEET WELD DETAIL

Notes : 1

Mock Up block thk 40mm MOC SA 240 GR. 316L

2

Tube 50.8 O/D X 2 THK MOC SA 213 TP 316L

3

Tube sheet weld chamfer depth 2 MM

4

Root & Final D.P Test Satisfactory FOR TINITA ENGG. PVT. LTD.

MAHESH PATIL

FOR UIPL

(W-7)

Tinita Engineering Private Limited R-266 Rabale MIDC, T.T.C. Industrial Area, Navi Mumbai-400701. INDIA.

TUBE TO TUBE MOCKUP QUALIFICATION AS PER UIPL SPECIFICATION DK1 : 04.03.12

CLIENT

: UIPL/ COROMANDAL

INSP. BY.

: UIPL/ COROMANDAL/ TEPL JOB. NO.

: 1095

P.O. NO.

: 38004074/RTE DT. 05.07.2011 DRG. NO.

: 6526-MQ-C4-DZ-00001-001 TO 004 REV. 01

TON NO.

: 04E001

EQPT. NAME

: AMMONIA HEATER  

ITEM NO

: C4 E 01

CONSULTANT

Sr.No.

DATE

: UIPL Dimension (in mm)

Description

Required

Actual-1

Actual-2

Actual-3

Actual-4

Actual-5

Actual-6

Actual-7

1

Tube Hole dia

19.25

19.25

19.25

19.25

19.25

19.25

19.25

19.25

2

I/D of tube before Expansion

15.75

15.7

15.7

15.7

15.7

15.7

15.7

15.7

3

Tube I/D after expansion

15.96 to 16.03

16

16

16.01

16

15.98

16

16.02

4

% of expansion

1 to 5

3

2.5

1.8

3

1.8

3

4.2

Sr.No.

Dimension (in mm)

Description

Required

Actual-8

Actual-9 19.25

Actual-10 Actual-11 Actual-12 Actual-13 Actual-14 19.25

19.25

19.25

19.25

19.25

1

Tube Hole dia

19.25

19.25

2

I/D of tube before Expansion

15.75

15.7

15.7

15.7

15.7

15.7

15.7

15.7

3

Tube I/D after expansion

15.96 to 16.03

15.98

16

16.02

15.99

16

16.02

16

4

% of expansion

1 to 5

1.8

3

4.2

2.4

3

4.2

3

Sr.No.

Dimension (in mm)

Description

Required

Actual-15

1

Tube Hole dia

19.25

19.25

2

I/D of tube before Expansion

15.75

15.7

3

Tube I/D after expansion

15.96 to 16.03

16.98

4

% of expansion

1 to 5

1.8

Process

: GTAW

 Amp.

: 80-85

Voltage

: 12-13

LAB TEST REPORT

Dia of filler wire

: 1.6

TC NO. AE/34175 (1R) DT. 30.03.12 of M/s. Mettallurgical Services.

No of pass

:2

 AWS Specification

: SFA-5.9

RADIOGRARHY REPORT

Filler Metal

: ER308L

TC NO. AE/34175 (1R) DT. 30.03.12 of M/s. Mettallurgical Services.

Purging

: YES

Gas flow rate

: 8--10 LPM

ENCLOSED 1

2

MR. VENU GOPAL

Tube Hole Detail

Reference Sketch for Mock up Block 

TUBE TO TUBESHEET WELD DETAIL

Notes : 1

Mock Up block thk 47mm MOC SA350 LF2 (39mm) + SA240 GR. 304L(8mm)

2

Tube 19.05 O/D X 1.65 THK MOC SA 213 TP 304L

3

Tube sheet weld chamfer depth 1.5 MM

4

Root & Final D.P Test Satisfactory

5

Torque Value 350 TO 380 WATTS FOR TINITA ENGG. PVT. LTD.

FOR UIPL

Page 4 of 5

(W-7)

MAHESH PATIL

Page 5 of 5