TrioTIO6163 Screen Manual (SN. 182).pdf

Trio Engineered Products, Inc.  12823 Schabarum Ave. •

•

Irwindale, CA

91706  Telephone 626-851-3966  Fax 626-851-9526 •

•

Huck Bolted Inclined Screens TIO6163

Parts and Operation Manual

Size: Serial Number:

TIO6163 Bolted Inclined Screen

6’ x 16’ x 3

182

1

Haza Hazard rd Warning arni ng  Any machinery may be hazardous to the user if it is not maintained maintained and operated properly. The following precautions should always be observed:

CRUSHING MACHINERY 1. Take special care to see that all parts of your body are clear of moving parts and pinch points before starting or operating machinery. 2. Make sure that all rotating sheaves, pulleys and belts are properly guarded to prevent being caught by them. 3. Be sure that the feed feed and discharge systems for material material processing equipment are are designed and maintained so that processed materials (rocks, gravel, coal, etc.) are retained within the system. Do not allow any part of your body to enter in or near the material flow. 4. Never sit or stand on any component of the machinery machinery while it is in operation to prevent injuries arising from vibration. 5. Verify that the supporting structure(s) provided by your company for the machinery is is sufficient to support both the total weight of the equipment and the dynamic load and stresses created by the equipment.

CONVEYING MACHINERY 1. Be sure that all parts parts of your body are kept clear of moving conveyor belts, especially at pinch points. 2. Do NOT lubricate machinery while it is in motion. 3. Never lean over a moving conveyor belt, or ride on a conveyor belt intended only for material transport. 4. Always keep clear of feed or discharge points of all material conveyor systems. 5. Be sure that all guards are securely fastened in place on sheaves, pulleys, and belts belts before and during equipment operation.

SAFETY EQUIPMENT Trio Engineered Products, Inc. provides only such safety equipment and guards as are specified by the Purchaser on the Shop Order or the Customer Order Acknowledgment. The Purchaser must furnish all other required safety devices.

TIO6163 Bolted Inclined Screen

2

General Safety Safety Practic ract ice es Safety Practices affect everyone. Any and all personnel who operate or maintain your equipment are expected to comply with the basic safety practices that follow. This manual contains the best available information on proper installation, operation and maintenance of the equipment that it addresses. It does NOT replace or supersede applicable federal, state, or local regulations, your company safety rules, or insurance carrier requirements. It definitely is not intended to replace good judgment or common sense! Equipment operators, plant management and safety engineers are required and expected to be aware of potential hazards that may exist in the specific workplace where the equipment is installed and operated. All personnel are expected to develop, implement and maintain a safe work environment compatible with operating conditions, requirements, and practices.  Additional safety precautions that are suited to the specific specific conditions of the work site and the equipment’s installation are the user’s responsibility. Experience has demonstrated that the greatest numbers of workplace accidents are caused by failure to follow established safety rules. Be sure that you are fully familiar with the safety program requirements applicable to operating this type of equipment. Consult your supervisor concerning any operating procedure that you are not sure about before operating or working on this equipment. Note:  It is strongly recommended that properly constructed and guarded access platforms be erected at convenient locations on the equipment installation site to allow safe inspection, adjustment, maintenance and repair of the equipment described in this manual. It is the responsibility of the purchaser of this equipment to ensure that such platforms comply with applicable federal, state, and local standards and regulations.

TIO6163 Bolted Inclined Screen

3

Person rs ona al Safety Safety Practi ces  Ar r ang an g emen em ents ts fo r Emer Eme r g ency en cy Situ Si tu ati at i o n s Supervisory and operating personnel should develop an emergency response profile for possible emergencies on the worksite. All personnel should know the location of fire-extinguishers, where to obtain first-aid assistance and supplies, emergency report telephone numbers, power shut-off points, and other equipment shut-down control locations. Appropriate tools and equipment should be available to allow immediate response to emergency situations. Always follow the requirements and regulations of your company’s Emergency Action Plan.

Safe Safe Machin Machin ery Installatio n 1. Read and understand all parts of this manual including including General Dimension Drawings. 2. Review your Plant Engineer’s Installation Installation Drawings for this equipment. 3. Select, Assemble, and Test the correct hoisting and rigging rigging equipment required to to move the equipment to the installation site in your family. If there is any  question regarding the proper rigging of the equipment or necessary hardware to make the lift/movement of the equipment to its’ designated mounting location, contact your local representative or Trio Engineered Products, Inc. to resolve the questions prior  to  to beginning installation activities.

Know and Understand How the Equi Equi pment Works It is absolutely essential that machine operators understand completely how the crusher works. The operator must know the location and function of all controls, gauges, indicators and alarms included with the unit. Operators and maintenance personnel must be completely familiar with maintenance procedures and schedules. Only if the equipment is given maintenance on the prescribed schedule can costly and time-consuming breakdowns be prevented. DO NOT OPERATE THE MACHINE WHEN ITS PARTS ARE WORN B EYOND DESIGNATED DESIGNATED TOLERA NCES. REPAIR OR REPLACE THEM BEFORE TROUBLE OCCURS.

READ THE MANUAL AND UNDERSTAND YOUR MACHINERY Have everyone READ THE MANUAL (and all related literature) furnished with your equipment to learn its operating and maintenance maintenan ce characteristics, character istics, capacities, and limitations. limitati ons. Learn the location and function of ALL CONTROLS, indicators, indicators, warning devices and WARNING instructions. READ READ and OBSER OBSERVE VE the SAFETY SAFETY DECALS! DECALS! Replace the decals decals when wh en it becomes becom es necessary

TIO6163 Bolted Inclined Screen

4

Inspect Your Machin Machin e Before Start-Up Start-Up Make a visual inspection of the machine for loose, worn, or damaged parts or faulty safety devices. Inspect all drive belts and pulleys for excessive wear. Test alarm systems and check fluid levels. Make sure that hydraulic, air, and lubrication systems and their respective valves, drains, and fittings are in proper working order. Report or repair any problem before starting the machine.

TIO6163 Bolted Inclined Screen

5

Follow th e Recommended Recommended Equipment Start-Up Start-Up Instruc tion s Be sure that control systems and alarms are working properly. Check gauges for proper readings. Check for any unusual noises that may indicate bearing failure or other mechanical problems. Check for sudden rises in lubricant temperature. Shut the equipment down immediately if problems are detected, and report the problem(s) to your supervisor. Always refer to the Operating Section of this manual if you are unsure about a start-up procedure or for additional information.

Stop th e Machine Machine Properly and Safely Safely The machine must be completely stopped with power off and locked-out with controls tagged before any cleaning, repairs, adjustments, or service is performed. All provisions of your company’s Control of Hazardous Energy (Lock-Out/Tag-Out) program must be followed.

Repor Repor t t he Need Need fo r Necessary Necessary Repairs Repairs Immediately Immediately Report any situation involving the need for repair, replacement or adjustment of an equipment component immediately. Remember, the most minor defect could result in injuries to yourself or others or serious damage to the machinery if it is not corrected promptly. Do NOT work on the equipment unless you have been properly and completely trained to do the work involved.

Prevent Fir e Haza Hazard rds s Never weld or use a cutting torch near open or exposed fuels, lubricants, or other flammable materials. Follow your company’s Hot Work Policy. Do not let greasy or oily rags accumulate in poorly ventilated areas. Store oily rags and other combustible materials in an approved storage container and dispose of them properly. Never use an open flame to check for fluid leaks in the equipment. Use an approved low voltage electric light or flashlight. Never smoke in undesignated areas. Follow your company’s Smoking Rules. Always extinguish smoking materials properly. Know where the nearest fire extinguisher is located, how to operate it, and what types of fires it can be used to extinguish. Make sure that fire extinguishers are in place, are in proper working condition, and have a current, valid inspection tag. If a fire extinguisher is not readily available, or does not meet these requirements, report the situation to your supervisor.

Keep Your Work Area Clean Become fully familiar with the worksite where the equipment is installed. Inspect the area daily and see that unsafe conditions are corrected. Make sure that all equipment guards are securely fastened in place, that steps, stairways, work platforms and barrier rails are sound and free of spills or obstructions. Keep the floor/work surface clean and free of oil, greasy rags, cables, chains, buckets and other obstructions. Keep tools and loose parts in a toolbox or appropriate storage areas. Use high flashpoint/low toxicity solutions for cleaning.

TIO6163 Bolted Inclined Screen

6

Handle Handle Tool s, Heavy Heavy Parts, and Machin Machin e Components Properly Do not toss parts or tools or drop them off platforms. Do not lower or swing electric or air power tools by their power cords or air lines. Use a suitable rope and/or container to lower tools or parts to the floor. Review job activities and arrange to get help before you attempt to lift, carry or move heavy parts. For heavy or awkward lifts use proper hoisting devices.

Dress Dress Properly fo r the Job and Use Appr opr iate Perso Perso nal Prot Prot ective Equip Equip ment Follow your company Personal Protective Equipment Policy. Discuss personal protective equipment requirements with your supervisor before operating equipment or performing service, repair or adjustment work. Don’t wear loose clothes or jewelry, and restrain long hair.

Follow Your Company Subst Subst ance Abus e Control Polic y Report any use of prescription or over-the-counter medications to your supervisor prior to operating this equipment or making any adjustments or repairs to it.  AL COHOL OR OTHER CONTROLL CONTROLLED ED SUBSTANCES SHOULD NOT BE USED PRIOR PRIOR TO OR DURING WORK WORK ON THIS EQUIPMENT.

 Av o id Seri Ser i o u s Ey e/Ski n In j u r i es Hydraulic fluid or compressed air can penetrate or burn the skin or damage the eyes causing serious injury, blindness, or death. Mineral-based hydraulic oil is hazardous. Always wear goggles when working with hydraulic fluid. Flush your skin or eyes thoroughly with water if you spill or splash hydraulic fluid on yourself. Remove clothing on which hydraulic fluid has splashed. Get immediate assistance and report the matter to your supervisor. Get appropriated medical care. Wear appropriate personal protective equipment as set forth in your company’s Personal Protective Equipment Policy when handling hydraulic fluid. Wash your hands with soap and water after handling hydraulic fluid. Never eat, drink or smoke while handling hydraulic fluid. Make sure that all compressed air lines and couplings are in proper operating condition at all times. Be sure that all compressed air lines intended for chip or dust removal are fitted with OSHA compliant pressure relief nozzles. Never use compressed air to clean your clothing or any part of your body.

Dispose of A ll Waste Mate Materials rials Prop erly Dispose of all waste materials such as fuels, lubricants, hydraulic fluid, etc. in accordance with your company waste management policies, and federal, state, and local regulations. If you have a question concerning proper procedures to be followed, consult with your supervisor, or the company safety administrator.

TIO6163 Bolted Inclined Screen

7

Safety and Maintenance in tenance Pract Practic ice es Replace Replace Loo se or Defective Defective Parts Keep the equipment clean and free of dirt and oil so that loose, broken, defective, or worn parts can be easily identified. Make daily visual checks for missing, cracked, or frayed V-belts. Also check daily for frayed, broken or kinked cables. Inspect end connections for wear. Replace sheaves with cracked rims or spokes immediately. Report suspected defects to your supervisor.

Properly Ground Machine Electrical Electrical Compon ents Check frequently to ensure that the equipment is properly grounded as stipulated in your company electrical safety rules. Prevent any electric cable from coming in contact with water in puddles, drainage channels, etc. Protect power cables from vehicular traffic such as forklifts and other motor vehicles. Power cables should be bridged over traffic lanes. All permanent electric cables should be in proper conduit or other approved insulation. Follow your company electrical safety rules with regard to periodic inspection of the condition of electric line insulation and couplings. Do NOT use portable, flexible electric cords to deliver electric power to the equipment.

Control of Hazardous Hazardous Energy Energy (Lock-out/Tag-out) (Lock-out/Tag-out) Program CAUTION: Purchaser must implement a Control of Hazardous Energy (Lock-Out/Tag-Out) Program that complies with 29 CFR 1910.147 and 133 regulations. It is the responsibility of the purchaser to provide a suitable Control of Hazardous Energy program for the protection of its’ employees while they are engaged in the installation, maintenance, repair, or modification of equipment powered by electricity, hydraulic, pneumatic or mechanical energy in order to meet the regulations of the U.S. Dept. of Labor, Occupational Health and Safety Administration (OSHA). Under certain conditions and in certain operating environments, regulations concerning this subject are promulgated by the federal Mine Safety and Health Administration (MSHA). Certain state, county, or local regulations may also apply. Assistance in establishing specific regulatory obligations may be obtained from regulatory agencies, insurance carriers, or private consultants. Specific information concerning electrical operating characteristics such as output, rated capacity, etc. of electrical motors supplied with the equipment may be obtained by review of the technical data contained in this manual or from the specific equipment supplier stipulated in the Shop Order.

TIO6163 Bolted Inclined Screen

8

Obtaining Control of Hazardous Hazardous Energy Energy Program Materials Materials Listed below are three possible suppliers of materials to aid you in development, documentation and maintenance of your program. Inclusion of the names of these firms in this manual does not represent an endorsement of them by Trio Engineered Products, Inc. These firms provide some of the materials required for a comprehensive program. 1.

SETON Name Plate Company P. O. Box BD - 1331 New Haven, CT 06505-9770 Telephone 203-488-8059 Toll Free 800-243-6624 Fax Toll Free 800-345-7819

2.

EMED Co., Inc. Telephone Graphic Communications Products Buffalo, NY 14240-0369 P. O. Box 369 Toll Free 800-442-3363 Fax Toll Free 800-344-2578

3.

D & G Sign and Label P. O. Box LA - 157 Toll Free 800-356-9269 Northford, CT 06472 Telephone 203-483-0491 Fax 203-488-4770

The Purchaser has sole responsibility for safe operation of this equipment. The Purchaser is responsible for ensuring that on-site machine operation is in compliance with any and all applicable federal, state, county or city safety standards and regulations. The equipment may be moved from one site to another a number of times by various purchasers, lessees, etc. Consequently, responsibility for compliance with applicable safety and environmental codes lies with the entity responsible for operating the equipment within each jurisdiction. Purchaser is wholly responsible for any ancillary or support equipment such as, but not limited to, processed material receiving devices, and inspection or service platforms. Purchaser is required to perform periodic maintenance of the type and on the recommended schedules set forth in this manual. Maintenance shall include, but is not limited to safety devices delivered with the equipment set forth in the Shop Order, and Warning and Instruction labels affixed to the equipment. Replacement parts including warning and instructional labels are available from Trio Engineered Products, Inc. Purchaser is invited to call for availability and current price of such parts and labels at 1-626-851-3966.  Any modifications or machinery as designed, manufactured, and delivered by Trio Trio without the express written approval and consent of Trio void all warranties and remove all responsibility of Trio for any and all damages to persons or property.

TIO6163 Bolted Inclined Screen

9

Introduction Installation When installing your screen, be sure that the beams upon which it is mounted or from which it is suspended are level and in line. Provide sufficient rigidity to support the weight of the unit and its load and also to absorb the vibration residue from the live frame.  A good “rule of thumb” is to design for 1” of beam depth for each foot of span. Be sure to provide space around the unit so that it may be inspected easily and maintenance operations facilitated. Feed Feed Chut es

Feed chute dimensions will be found on the General Arrangement Drawing for your unit. It is advantageous to have the outer vertical sides of the chute within 1/4”-1/2” of the inner vertical sides of the screen pan (or liner). This will help to prevent material spillage, as well as any tendency for coarse material to wedge between the vibrating plan and stationary chute during operation. Check Check t he Installation

When the installation is completed, start and stop the machine to check clearances all around.  Approximately 3” operating clearance should be allowed above and below the the moving live frame and any stationary parts to prevent interference. Start and stop the machine several times to make sure that sufficient clearance exists. Check Check for Tightness

Keeping all structural members tight is a very important part of all vibrating equipment since the forces generated will tend to loosen parts leading to eventual failure. Due to their high initial tightening torque, heat treated bolts and nuts will not loosen as readily as ordinary ones, but their tightness should be checked occasionally using a torque wrench. If no torque wrench is available, correct tightness may be estimated by drawing the nuts up finger-tight, then tightening one-half turn more.

Operating Clearances

Maintain at least 3” clearance between stationary structures and all parts of the moving live frame, including the pivoted motor base and motor assembly. Torque Requirements Appendix  A: Bolts  After the first week’s run, recheck the tightness tightness of all bolted connections refer to Appendix A: Torque Specification Specification s . Spot checks may be conducted at about 200 hour intervals following this initial retightening.

TIO6163 Bolted Inclined Screen

10

Installation Guidelines For ROSTA Motorbases Type JMB 50

Important! The glide bearing has to be on the same side than the drive pulley

TIO6163 Bolted Inclined Screen

1.

ROSTA rubber suspension

2.

Base plate

3.

Clamp type BR 50

4.

Side support right

5.

Side support left

6.

Friction plate

7.

Adjusting block

8.

Jacking bolt M20X1.5

9.

Pretensioning device

10.

Hex. shaft M20

11.

Hex. screw M16

12.

Washer M16

13.

Spring washer M16

14.

Hex. nut M16

15.

Spring washer M20

16.

Hex. nut M20

17.

Tension scale

18.

Glide bearing

19.

Hex. screw M16

20.

Hex. set bolt M10

21.

Spring washer M10

11

Position ing of t he Drive Motor Motor on TR TRIO IO RO ROST STA A Motor base The ideal angular positioning of the drive motor on the base is an important factor to utilize the full compensation-arc of the pretensioned ROSTA-element; i. e. the resulting lever-arm between element center-axis and motorshaft shall be sufficiently dimensioned, in order to compensate the max. possible belt elongation without additional retensioning of the base. The two sketches below, are presenting the ideal positioning of the motor on the elastic base (ideal position blue marked). Each “ Off-set” mounting. motorplate (pos. 2) is equipped with threaded bores for its “Center” and/or “Off-set”

“ Cente nter” r” mounting “ off-se off-set” t” mounting

Is the driven pulley laterally positioned to the drive pulley (and/or ± 45° below or above the center line), is the“Center” mounting of the plate with motor recommendable.

TIO6163 Bolted Inclined Screen

Is the driven pulley above or below the drive pulley located(see working angles on ff-set” t”  mounting of the sketch), then the “ Off-se plate and motor is recommended. In addition, find the ideal plate inclination towards driven pulley in varying block (7) fixation on friction plate (6).

12

Motor base Type JMB 50

Fitting Instructions

Caution: Place motor on base plate (2) only after bolting adjusting block (7) to friction plate (6). 1. Bolt side supports (4) and (5) of motorbase on your machine part. Check whether the alignment of the base plate (2) corresponds to the optimum working position (see page 4), otherwise align with jacking bolt (8) or select a different tensioning position on friction plate (6). 2. Bolt motor to base plate. The drive pull ey must be placed placed on the glid e bearing bea ring side of the motor -ba -base. se.

3. Turn jacking bolt M 20 (8) clockwise to raise the motor and place the belt(s) on the drive pulley. 4. Turn jacking bolt M 20 (8) counterclockwise to tension the belt(s). Check the belt tension with the data specified by the belt manufacturer. 5. Tighten all locking bolts M 16 (11) of the friction plate after the tensioning process; tightening torque of nuts (14) = 200 Nm. 6. Tighten nuts M 20 (16) for central hex. shaft (10), tightening torque = 360 Nm. 7. In principle, the adjusting block (7) with acking bolt (8) could then be removed by loosening the hex. set bolt M 10 (20) (as protection from possible corrosion and dirt). 8. Fasten the belt guards. Retensioning

ROSTA motorbases are automatically retensioning drive mountings for friction belt drives. Regular retensioning is therefore unnecessary. It is only recommended in the case of very long center distances between driving and driven pulley to check the test pressure on the belts and retension occasionally if necessary.

TIO6163 Bolted Inclined Screen

13

Pretensioning Device JMB 50/70

Internal Glid e Bearin Bearin g on J MB 50/70 50/70

Find your idea ideall baseplate (2) inclination in adjusting block (7) fixation on friction plate (6).

The pretensioning device of the ROSTAmotorbase type MB 50/70 is effecting a motion of rotation on the inner profile of the ROSTA-element; this rotation is giving the required pretension effect on the belts and does compensate their elongation. In turning the threaded spindle, the belt tension will be increased or decreased. On the friction plates of both pretensioning devices, there are several positions for the fixation of the adjusting block with spindle. In varying these position, the change of plate-inclination can be effected, in order to get the most compensation effective working angle between drive pulley and driven pulley.

TIO6163 Bolted Inclined Screen

The motor bases type MB 50 and MB 70 are equipped with a cardanic glide bearing between housing and inner profile. This bearing compensates the radial tensile forces of the belts and is keeping the two components in parallel position, even by extremely high tension forces. This fibre reinforced plastic bearing has to be positioned on the pulley-side of the belt drive! (Please check by the assembling of the motorbase!). If this bearing would be installed on the fan-side of the motor, a misalignment of the pulleys would occur, due to the lack of parallelism.

14

Scre cr een Dimensions imensi ons

TIO6163 Bolted Inclined Screen

15

Screen Assembly Parts List ITEM

PART#

DESCRIPTION DESCRIPTION

QTY.

1

TIO6163.1A

Screen Frame

1

2

TIO6203.2

Spring Assembly

4

3

TIO-1406VBR

Vibrator

1

4

JMB50X200

Motor Mount

1

7

TIO6203.3

Flywheel Guard

1

Screen Assembly Parts List ITEM

PART#

DESCRIPTION DESCRIPTION

QTY.

1

TIO6163.1A

Screen Frame

1

2

TIO6203.2

Spring Assembly

4

3

TIO-1406VBR

Vibrator

1

4

JMB50X200

Motor Mount

1

7

TIO6203.3

Flywheel Guard

1

TIO6163 Bolted Inclined Screen

16

General neral Specification pecifi cations s TIO6163

860

Operating Speed (RPM) (Max.) Driven Sheave Size (OD): (included with m achine)

23 5/8”

600 mm

(With 60HZ Motor/1770RPM) Recommended Drive Sheave Size (OD)

11.4”(3C110) “C”

V Belt Section

3

No. V Belts Recommended Recommended V Belt Insid e Length

118” (C118)

Weight(Motor Excluded)

TIO6163 Bolted Inclined Screen

2997 mm 140 mm

Replacement Bearing Power Required (Electric)

289.6 mm

20 HP

15 KW

14,335 Lbs.

6,516 kg

17

Parts Information Infor mation

TIO6163 Bolted Inclined Screen

18

TIO6163 Bolted Inclined Screen

19

Frame Parts List ITEM

1

PART#

DESCRIPTION DESCRIPTION

QTY.

TIO6163.1A

Screen Frame

1

JG6203.1.3

Discharge Lip

3

2

Huckbolt 20mmx50mm(3/4”X2”)/G 20mmx50mm(3/4”X2”)/GD10.9 D10.9

112

3

Collar 20mm(3/4” ) H = 29mm

172

4

Huckbolt 20mmx60mm(3/4” X2 3/8”)/GD10.9

60

5

TIO6203.2

Spring Assembly

8

GB1228-zn/M20X50/GD10.9

Bolt M20X50

34

9

GB1230-zn/20

Washer 20

34

10

DTF6175PT-F6/M20/GD10

Nut M20

34

13

GB5782-zn /M20X70/GD8.8

Bolt M20X70

8

14

GB97.1/20

Washer 20

8

(10)

DTF6175PT-F6/M20/GD10

Nut M20

8

15a

JG6203.1.1-2

Liner

1

15b

GB68-zn/M16x40/GD8.8

Bolt For Liner

8

15c

GB6170-zn/M16/GD8

Nut For Liner

8

15d

GB97.1/16

Washer For Liner

8

15

JG6203.1.1

Feed Box (Liners Included)

1

16

TIO6163.1A.2

Top Deck

1

17

TIO6203.1A.4

Rear Apron Plate (I)

1

18

GB5783-zn/M10x30/GD8.8

Bolt M10x30

12

19

GB97.1/10

Washer 10

12

30

GB93-zn/10

Lock Washer 10

12

20

TIO6203.1A.5

Rear Apron Plate (II)

1

18

GB5783-zn/M10x30/GD8.8

Bolt M10x30

14

19

GB97.1/10

Washer 10

14

30

GB93-zn/10

Lock Washer 10

14

21

TIO6163.1A.1

Middle Deck

1

22

TIH6203B.1.4

Spring Bracket

4

23

GB5782-zn/M20X45/GD8.8

Bolt M20X45

16

24

GB6170-zn/M20/GD8

Nut M20

16

GB97.1/20

Washer 20

16

(14)

TIO6163 Bolted Inclined Screen

4

20

ITEM

PART#

DESCRIPTION DESCRIPTION

QTY.

25

TIH6203.1-3

Draw Plate

24

26

GB12-zn/M20x110

Carriage Bolt (Square Neck)

96

27

93995

Spherical Washer

96

GB6170-zn/M20

Nut M20

96

28

TIO6163.1A.3

Bottom Deck

1

29

K5100-4

Rubber L=4620mm

17

(24)

TIO6163 Bolted Inclined Screen

21

Spring Assembly TIO6203.2

Total Weight: 77Kg (169.4lbs)

Spring Assembly Parts List ITEM

PART#

DESCRIPTION

QTY.

TIO62 TIO6203. 03.2 2

Spring Ass embly

1

K5143.2-1

Clamp

1

2

GB5782-zn/M16X55/GD8.8

Bolt M16X55

4

3

GB6170-zn/M16/GD8

Nut M16

4

4

GB93-zn/16

Lock Washer 16

4

5

K5143.2.1A

Upper Spring Keeper

1

6

96419-B

Spring

2

7

TIO6203.2.1

Lower Spring Keeper

1

8

TIH4123.2.1

Snubber Holder

1

9

Dp80

Rubber Spring

1

10

GB5782-zn/M16X65/GD8.8 GB5782-zn/M16X65/GD8. 8

Bolt M16X65

4

11

GB6170-zn/M16/GD8

Nut M16

4

12

GB93-zn/16

Lock Washer 16

4

TIO6163 Bolted Inclined Screen

1 Set

22

Vibrator  (Assembly #: TIO-1406VBR), Total Weight = 1396.6KG = 3072.6Lbs

TIO6163 Bolted Inclined Screen

23

Vibrator Parts Parts Li st ITEM

PART#

DESCRIPTION DESCRIPTION

QTY.

TIO-1406VBR

Vibrator

1

1

GB1096/24X95

Key

2

2

K5160.05-01(3C)

Driven Sheave

1

3

TIO-1406VBR-1

Inner Seal Ring

2

4

GB13871/(F)B160X190X15

Oil Seal

2

5

K5167.03-2

Gasket

2

6

TIH6203B.3A.1

Shaft Housing

1

7

JG6203.3-1

Eccentric Shaft

1

8

1406-OBH

Bearing Housing

2

9

NSK/22328CAME4C4U

Bearing 22328CAME4C4U

2

Vibrator Parts Parts Li st ITEM

PART#

DESCRIPTION DESCRIPTION

QTY.

TIO-1406VBR

Vibrator

1

1

GB1096/24X95

Key

2

2

K5160.05-01(3C)

Driven Sheave

1

3

TIO-1406VBR-1

Inner Seal Ring

2

4

GB13871/(F)B160X190X15

Oil Seal

2

5

K5167.03-2

Gasket

2

6

TIH6203B.3A.1

Shaft Housing

1

7

JG6203.3-1

Eccentric Shaft

1

8

1406-OBH

Bearing Housing

2

9

NSK/22328CAME4C4U

Bearing 22328CAME4C4U

2

10

TIO-1406VBR-2

Bearing Cover(I) (Flywheel Side)

1

11

TIO-1406VBR.1

Grease Fitting Assembly

2

12

TIO-1406VBR.2

Lub. Gauge Assembly

2

13

GB1096/24X35

Key

2

14

K5160.05-07(US)

Flywheel

1

15

TIH4102.2-2/M12X100/GD8.8

Bolt M12X100

6

16

GB93-zn/12

Lock Washer12

6

17

K5160.05-09(US)

Shaft Cover

2

18

JB/ZQ4347/30X90

Lock Plate

2

19

GB32.1-zn/M12X30/GD8.8

Bolt M12X30

4

20

GB3452.1/412×8.6

“O” Ring

2

21

GB1228-zn/M20X60/GD10.9

Bolt M20X60 Bolt

32

22

DTF6175PT-F6/M20/GD10

Nut M20

32

23

GB1230-zn/20

Washer 20

32

24

GB1228-zn/M20X80/GD10.9

Bolt M20X80 Bolt

24

25

GB1229-zn/M20/GD10

Nut M20

24

GB1230-zn/20

Washer 20

48

26

TIO-1406VBR-3

Spacer

2

27

GB3289.31/10

Drain Plug

2

28

GB32.1-zn/M12X40/GD8.8

Bolt M12X40

(23)

TIO6163 Bolted Inclined Screen

12

24

ITEM

(16)

PART#

DESCRIPTION DESCRIPTION

QTY.

GB93-zn/12

Lock Washer12

12

29

TIO-1406VBR-4

Bearing Cover(II) (Driven Sheave Side)

1

30

K5160.05-11(US)

Bushing

2

31

TIO-1406VBR-5

Shaft Housing Guard

1

32

TIO8202D.2-8

Upper Clamp

3

33

TIO8202D.2-9

Lower Clamp

3

34

GB1228-zn/M16X85/GD10.9

Bolt M16X85 Bolt

12

35

GB1229-zn/M16/GD10

Nut M16

12

36

GB1230-zn/16

Washer16

12

37

K5160.05-08(US)/ 30

Counterweight 30mm(1- 3/16”)

2

37

K5160.05-08(US)/ 20

Counterweight 20mm (13/16”)

4

38

K5160.05-08(US)/20

Counterweight (Spare) 20mm (13/16”)

2

39

GB97.1/20

Washer 20

6

40

GB5782-zn/M20X100/GD8.8

Bolt M20X100

6

41

GB5782-zn/M20X130/GD8.8

Bolt M20X130 (Spare)

6

Note:

The oil quantity for each each single vibrator is 3.4 3.4 Gallon Gallon approxim ately. ately.

Oil level in the end covers, or shaft housing should be maintained at the center of the sight glass provided if the machine is mounted 20o sloped. This level should be checked before start-up and at regular schedule intervals. (See Oil Level Diagram below).

TIO6163 Bolted Inclined Screen

25

Lub. Lub . Gauge Gauge Assembly

TIO6163 Bolted Inclined Screen

26

Lub. Gauge Gauge Assembly Parts Parts L ist ITEM

PART#

DESCRIPTION

QTY.

TIO-1406V TIO-1406VBR.2 BR.2

Lu b. Gauge As semb ly

BRT-1

Breather NPT1/4"

1

TIO-1

Breather Adapter

1

2

TIO8203.3.3-1

Pipe

2

3

TIO-1406VBR.2-1

Pipe Holder

2

4

GB5782-zn/M10x65/GD8.8

Bolt M10x65

2

5

GB97.1/10

Washer 10

9

6

DTF6175PT-F6/M10/GD8

Nut M10

5

7

JB/ZQ4321-zn/22

U Bolt 22

2

8

GB6170-zn/M10/GD8

Nut M10

4

9

GB93-zn/10

Lock Washer 10

4

10

TIO5143F.2.1-2

Oil Level Gauge Leg (I)

1

G607-05-A-1-2

Oil Level Gauge

1

BSL-MB

Breather M8

1

12

TIO5143F.2.1-3

Oil Level Gauge Leg (II)

1

13

TIO5143F.2.1-4

Clamp

1

14

GB5782-zn/M10x55/GD8.8

Bolt M10x55

3

15

1JN-08-06

Hose Fitting

2

Hose ID=Ø13mm, L=550mm

1

1

11

16

1 Set

17

TIO7202.3.2-6

Connector

1

18

GB97.1/16

Washer 16

2

19

DTF6175PT-F6 /M16/GD8

Nut M16

2

TIO6163 Bolted Inclined Screen

27

Grease rease Fitt Fitting ing Assembly Assembl y Grease Grease Fitti Fitti ng As sembly Parts List ITEM

1

PART#

DESCRIPTION DESCRIPTION

QTY.

TIO-14 TIO-1406V 06VBR.1 BR.1

Grease Fittin g Ass embly

TIO8243F.3.3-1

Connector(I)

1

Hose ID=Ø8mm, 10Mpa, L=240mm

1

2

1 Set

3

TIO8243F.3.3-2

Connector(II)

1

4

GB3452.1 / 8x1.8

“O” Ring

2

5

GB1153/M8X1x45°

Grease Fitting

1

6

GB6171-zn /M14X1.5/GD8

Nut M14X1.5

1

7

GB93-zn/14

Lock Washer 14

1

8

TIO8243F.3.3-3

Clamp

1

Note: Fill/pump Fill/pump the grease grease to the oil seal sectio sectio n to prevent the dust i nto th e oil tub and to help th e seal seal in a good work c ondit ions. This seal seal shou ld be greased greased with one ounce of gr ease ease every every fift y (50) (50) hours of op eration eration .

TIO6163 Bolted Inclined Screen

28

Lubrication General Lubrication procedures are performed primarily to deliver grease or oil to rotating or sliding surfaces to reduce friction and carry away heat. Pressure lubrication is also used to expel contaminants from seals and other openings. Certain lubricants are used to protect parts from corrosion.

Oil Lubrication Maintaining adequate lubrication in your machine is the most important maintenance function. Many premature premature failures can be traced to inadequate inadequate or improper lubrication. Therefore, lubrication of your machine must be scheduled into your daily maintenance schedule.

Oil level in the end covers, or shaft housing should be maintained at the center of the sight glass provided. This level should be checked before start-up and at regular schedule intervals. (See Oil Level Diagram  below).

 At the time if initial start-up start-up of a new machine, the oil should be changed after the first first forty (40) (40) hours of operation. This procedure should also be followed if the the machine has been sitting idle for an extended period of time.

Regular lubrication changes should be scheduled for every 300-500 hours of operation or every thirty (30) (30) days, whichever comes first. This regular change will rid the mechanism of any condensation or contaminants that would cause trouble later.

The oil should be drained immediately upon shut-down so any contaminants are still suspended and will easily flush out.

If, when the draining the oil, contaminants are noticed, it is highly recommended that you also flush the mechanism with a light EP oil (EP-2 or EP-3). The flushing procedure is:

Fill the mechanism to the proper level with light EP oil and run the machine for approximately fifteen fifteen (15) minutes. Immediately drain the the oil out of the machine upon shut-down. This will pick up additional contaminants that otherwise would have remained in the system.

TIO6163 Bolted Inclined Screen

29

Oil Level Diagram

TIO6163 Bolted Inclined Screen

30

Change oil every 500 hours or if oil samples show high contaminant levels. Oil samples should be pulled every 250 hours of operation and sent to a professional lab for analysis. The acceptable ranges in PPM (parts per million) are as follows: CONTAMINANT CONTAMINANT

Accept Ac ceptable able Range

Iron

125-150

Chrome

25-30

 Aluminum

45-50

Copper

100-125

Silicone

25-30

Water

0

The lubricating oil is should be extreme pressure lubricant with a non-foaming paraffinic base. It meets the following specifications: Viscosity at 100 F - 824 SUS; at 2 10 F 80.7 SUS; Timken Load Rating - 50 lb. DO NOT START MOTOR UNTIL UNTIL EACH EA CH WHEEL-CASE HAS B EEN FILLED WITH OIL

The recommended lubricants for your screen are as follows:  Averag  Av erage e Ambi Am bi ent Temperat Temp eratur ure e

SAE Grad es Lub L ubri ri cant can t

95-125º F

85W-140

45-95º F

80W-90