tre-may-2017

January 16, 2018 | Author: Haitham Mohammad | Category: Internet Access, Rail Transport, Smart Card, Strategic Management, Train
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Engineer

by rail engineers for rail engineers

MAY 2017 - ISSUE 151

UK Digital Strategy

A POSSIBLE WAY FORWARD

RAILTEX PREVIEW

BIGGER AND BETTER

Plans for a hybrid solution could make the adoption of ERTMS Level 3 that much easier.

Rail Engineer’s 54-page preview to the UK’s most important rail industry show of the year makes essential reading.

The Railway Industry Association Innovation Conference gets bigger every year as the topic increases in importance.

www.railengineer.uk

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Rail Engineer • May 2017

Great Western Route Modernisation

Rikkert Wienia describes how the route was surveyed using Fugro on-train scanners.

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Contents News  Brunel, Blackpool trams, Shakespeare Beach. UK digital strategy  Paul Darlington investigates the government’s Digital Strategy paper.

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ERTMS Level 3 – a possible way forward  16 Clive Kessell considers the advantages of a hybrid version of ERTMS Level 3.

RoadRail Cranes

Trouble-shooting failed electronics  Chris Leek reveals how Charcroft tackles failed and obsolete components.

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Reducing Access Time – Train Cab Simulator Systems  Malcolm Dobell enjoys taking Sydac’s latest products for a test drive.

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Innovation conference gets bigger and better  30 David Shirres recycles an old title to reports on RIA’s latest industry gathering. Good vibrations  34 Stuart Marsh sings the praises of Track IQ’s RailBAM acoustic monitoring system.

40 Trains that fit - the gauging dilemma

Trains must run in tunnels and past platforms, leaving the minimum space possible

All under control  38 Grahame Taylor investigates what happened when the alarm went off at 6pm.

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French rail industry meets at SIFER

Improving Glasgow’s Subway tunnels  44 Tarmac Pozament and Freyssinet worked together to renovate old tunnel linings. Railtex – the preview  The start of a bumper 54-page preview of Railtex.

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Seminars  All the details of the seminar programme hosted by Rail Engineer.

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Also at Railtex  78 A look at the Knowledge Hub, The Platform, On-Track displays and networking. What to see at Railtex  New products, innovative technology, novel solutions and clever ideas.

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Floorplan and exhibitor list  110 Find your way around Railtex with a list of every exhibitor and a good map.

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See more at www.railengineer.uk

We’re looking to highlight the latest projects and innovations in

Stations

Surveying & BIM/Asset Management

in the July issue of Rail Engineer. Got a fantastic innovation? Working on a great project? Call Nigel on 01530 816 445 NOW!

For more information scan here to visit Network Rail’s Safety Central Website.

Rail Engineer • May 2017

The times they are a' changing

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The words of Bob Dylan’s classic song have never been more true. Global management consultant McKinsey & Company considers that technical change is “happening 10 times faster and 300 times the scale, or roughly 3,000 times the impact of the industrial revolution”. To remain competitive, and increase its exports, the rail industry must keep up. Yet, with its necessarily complex system and commercial interfaces, rail lags behind the aerospace and automotive sectors. This much is apparent from our report on the Railway Industry Association’s recent innovation conference, which highlights many useful innovations and promising developments such as the UK Rail Research and Innovation Network. The event made it clear that technology is only one aspect of successful innovation, which also requires long-term output-based contracts, continuity of investment, keeping successful teams together and effective industry collaboration. RIA’s innovation event offered an insight into innovations outside the industry and how these might affect rail usage. Whilst the future impact of self-driving cars is still unclear, it seems that smartphone apps, such as Mobility As A Service, make public transport more attractive. The digital revolution that provides such information on tap has its own capacity challenge as internet traffic doubles every two years. In his feature on the government’s recently published digital strategy, Paul Darlington considers how the nation’s digital infrastructure must be enhanced to provide businesses with the required connectivity whilst protecting their data from hackers. He also explains the importance of this strategy for the rail industry. The holy grail of moving block digital signalling offered by ERTMS Level 3 is being thwarted by the problem of proving, to the required safety integrity level, that a freight train has not split. Clive Kessell explains this problem and describes a solution that retains track detection. Identifying a split freight train was not a problem when one recently derailed at East Somerset junction and was stopped by its automatic brake application as the brake pipe parted. In a rare venture into the world of operations, Grahame Taylor explains how the resultant recovery of the train service was managed. Just like engineering work, this requires good planning, except in this case the plan had to be produced in a matter of hours. Stuart Marsh brings another 60s song to mind in his ‘Good Vibrations’ article. This explains how wheel bearing life is being extended, and any early onset of failure identified, by trackside detectors that acquire the acoustic signature of each passing wheel bearing. This has undoubted safety and cost benefits, yet its uptake in the UK has been slow. Stuart explains why, and highlights some barriers to UK rail innovation. The use of train-borne sensors to gather infrastructure data is the other side of the coin. An article by Rikkert Wienia describes how equipment mounted on conventional trains has provided useful survey and

DAVID SHIRRES

gauging information over 2,000 route miles. Gauging engineers use such data to ensure that trains can be as big as possible on Britain’s restricted mainline loading gauge and London Underground’s even smaller one. In his article explaining how this is done, Malcolm Dobell describes how probabilistic mathematical techniques are being used to develop a go-anywhere train. Even smaller than London Underground’s tunnels are those of the Glasgow Subway, which have been subject to a £19 million repair programme that required some 2,600 tonnes of grout. Of this, 1,000 tonnes were used during the month the Subway was closed. Presenting significant logistical problems, as described in our article. Back to Malcolm, who clearly enjoyed researching his feature on the latest train simulators. This includes the use of GCI to provide a highly variable realistic environment. He also describes some of their not-soobvious benefits and explains why they are an essential part of the current GWR driver-training programme for the introduction of IEP and new Crossrail trains. Railtex takes up much of this magazine, but first a word from our European correspondent, Lesley Brown, who was recently in Lille to visit its French equivalent, the Salon international de l’industrie ferroviaire, which, with over four hundred stands, is about the same size. Its parallel conference, organised by the French Rail Industry Federation, considered the impact of globalisation on the rail market. Its members were urged to step out of their comfort zone to compete and to collaborate to develop innovations. No doubt speakers at Railtex will offer similar views. Will you be one of the estimated 10,000 who will be at Railtex? With 470 exhibitors, keynote speakers, presentations from exhibitors in Rail Engineer’s own Seminar Theatre, project updates and panel discussions in the Knowledge Hub, and opportunities to catch up with others, there will be much to do. To make the best of your visit, read Nigel Wordsworth’s description of what’s on offer. Our writers are looking forward to Railtex. When they are not touring the show, they will be at the Rail Media stand, alongside those from RailStaff and Global Rail News. Do come to say hello. If you have a story for us, let them know, especially if it concerns an innovation such as those we have been glad to feature this month.

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Rail Engineer • May 2017

Light at the end of the tunnel

NEWS

Did Brunel design a tunnel to celebrate his birthday? One of the more intriguing myths that surround Isambard Kingdom Brunel is that he aligned Box tunnel, on the Great Western main line, so that the rising sun would shine directly through from one end to the other on his birthday every year - 9 April. So this year, on his 211th birthday, a team of Great Western Railway (GWR) engineers went into the tunnel to check out the idea. The myth had been checked out in theory in the past, and those doing so found that it might

indeed be true. It just had to be checked on the ground. The astonishing result was that it was almost true. The tunnel did in fact line up with the rising sun, but the light didn’t quite penetrate its full two-mile length. “The alignment of the sun directly between the tracks makes it difficult to imagine it wasn’t engineered’” said GWR commercial development director Matthew Golton. “Given that the sun rises in a slightly different spot

from the east each day, it’s hard to predict the days with pinpoint accuracy. “That said, Brunel might have calculated it right – when building the tunnel his calculations were so accurate that, when the two ends joined up, it was only 5cm out – but he may not have taken into account leap years and so the sun effect has moved away from the actual day of his birthday.” Whatever the truth of it, it makes a stunning photo.

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Rail Engineer • May 2017

Trams for Blackpool North

NEWS

Proposal published to connect the North Pier with Blackpool North Station After the upgrade of the Blackpool to Fleetwood Tramway was successfully completed, a proposal was published to connect the North Pier with Blackpool North station. It’s not the first time the two have had a tram connection. A connection from North Pier to Blackpool North station and then Layton opened in 1902 but closed in October 1936.

The new extension will trace the route of the former line as far as Blackpool North station, which will become a terminus for the tram. There are no current plans to reach Layton this time. The tender notice for the new extension was published in March 2017 and calls for a 550 metre extension with one intermediate station, at Talbot Square. Plans are for the £21 million project to be

Bathers back on the beach Access restored to Shakespeare beach Following a massive storm on Boxing Day 2015 that destroyed the railway, Network Rail rebuilt the line and sea wall that runs along the bottom of Shakespeare Cliff in Kent last summer, reopening the line between Dover and Folkestone on 5 September 2016 (three months early!). However, the shingle beach, which is also owned by Network Rail, remained closed as there was no way to access it. Now, however, a new footbridge has been completed and the bridge reopened. This is particularly interesting to cross-channel swimmers, as Shakespeare Beach has traditionally been the departure point. A varied group of long-distance swimmers, Network Rail executives, dog walkers and the local MP gathered at Shakespeare Beach to mark its reopening. Michael Read, who is president of the Channel Swimming Association and has

swum the Channel 33 times, said: “I’m delighted that the beach is back because it was always the traditional starting point for swims and Channel swimmers have such an affection for it. Over the years we have also been able to use Samphire Hoe and now the pilots can choose a beach depending on the tides and how they will affect the swimmer. “The feeling of completing a crossing and walking back on dry land is the most wonderful feeling in the world.”

approved by the end of 2017 with construction starting in 2018 and services running by April 2019. Interestingly, the new tramway will (nearly) connect Blackpool’s two main railway stations. Blackpool South is a seven-minute walk from Waterloo Road tram stop, from where trams will connect to Blackpool North.

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Rail Engineer • May 2017

UK Digital

Strategy

PAUL DARLINGTON

R

egular readers of Rail Engineer will now be familiar with the digital rail strategy, but how does this fit with the wider digital strategy for the UK? The recent publication of the government’s Digital Strategy paper provided an opportunity to learn why and how digital technology should be used in industry and society, together with the government’s commitment to the digital rail strategy. By 2020, the volume of global internet traffic is expected to be 95 times that of 2005, and connected devices will outnumber the global population by nearly seven to one. In the UK, fixed Internet traffic is set to double every two years, while mobile data traffic is set to increase by between 25 and 42 per cent per year. The UK’s digital infrastructure must be able to support the increase in traffic, providing coverage with sufficient capacity so that data can flow to meet the requirements of modern life. Data transmission will be treated as the fourth utility, with industry and society benefiting from the improved connectivity. This will increase innovation and productivity across the economy, bringing significant economic rewards. Independent research suggests increased data speeds alone could add £17 billion to UK output by 2024. In a CBI survey, 81 per cent of companies said that they see more reliable mobile connectivity as essential to their business. Over 80 per cent of small medium enterprises now have access to broadband download speeds of at least 30 megabits per second (Mbps), up from 68per cent coverage a year ago, but more needs to be done. Business connectivity continues to lag residential connectivity, whilst eight per cent of small businesses, mainly in rural locations, do not have access to broadband speeds of 10Mbps or above.

Digitisation challenge Each business has its own specific digital needs, but there are four core digital activities that most businesses need to do to remain competitive: »» Maintain a web presence to communicate to customers, stakeholders and suppliers; »» Use the cloud - for example business continuity, collaborative working; »» Digitise back-office functions such as payroll, logistics and asset data; »» Sell online - where appropriate to the type of business. Many businesses are still a long way off adopting these digital processes as a core part of their operations and the UK is lagging behind competitors such as France and Germany.

Rail Engineer • May 2017 Fibre roll-out In December 2016, government issued a Call for Evidence on full fibre roll-out and will shortly publish its findings, but the Digital Strategy indicates that publicly owned or funded networks, such as the Network Rail Fixed Telecoms Network (FTN), offer the potential to increase fibre connectivity. These will be investigated to see how these fibre networks can be opened up to provide vital ‘backhaul’ infrastructure, which could help to increase business and residential connectivity in hard-to-reach areas. A new Business Connectivity Forum, chaired by the Department for Culture, Media and Sport, will bring together business organisations, local authorities and communications providers to develop specific solutions to the issues faced by businesses in accessing fast, affordable, reliable broadband. The spring budget confirmed that commercial options for improving broadband coverage on roads and rail would be developed. In some parts of the country, in remote rural areas, the railway telecoms copper cables have, in the past, been used to provide public telephone service to premises adjacent to the railway. Such connections were outside any formal regulatory, commercial or license arrangements, and were probably arranged locally and pragmatically by engineers who knew that technically and logistically it was the right thing to do. Now there is a railway fibre network with spare capacity in these areas, it appears that there may be the opportunity to regularise and expand such connections for the benefit of communities. It is hoped that this does not result in the sale of the Network Rail Telecom (NRT)

network, as this is vital for digital rail. Rail privatisation resulted in the break up and over-commercialisation of the BR telecoms network, and it has taken over 15 years and a multi-million pound investment to recreate a modern telecoms network ready for digital rail. Included in the spring 2017 budget was £200 million to fund a programme of local projects to test ways to accelerate market delivery of new full-fibre broadband networks. These will include bringing together local public sector customers to create enough broadband demand in order to reduce the financial risk of building new networks. Full-fibre broadband connection vouchers for businesses were also confirmed, to increase the take-up of services where new networks are built.

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Rail Engineer • May 2017

In addition, funding will be provided to directly connect public sector buildings, such as schools and hospitals, which is intended to provide fibre closer to more homes and businesses. Opening up existing ducts and other public sector assets will also allow new fibre to be laid more cheaply. A new National 5G Innovation Network was announced that would trial and demonstrate 5G applications. The first phase will invest up to £16 million in a 5G facility with the technology to run the trials. Telecommunications regulator Ofcom has been tasked to ensure that the UK has a regulatory environment ready for 5G.

Transport Users of the UK’s train networks expect good connectivity on the move. Wi-Fi is being rolled out on trains across the UK, and it is forecast that, by the end of 2018, 90 per cent of passenger journeys on Department for Transport-franchised lines will benefit from Wi-Fi. In new rail franchises, train operators will be required to tackle ‘not-spots’ on their routes and deliver high-speed connectivity to ensure Wi-Fi is fast and reliable across routes serving the majority of their passengers, who will then be able to send emails, browse the web and social media, and make calls using ‘Wi-Fi calling’. Most main lines are already covered by 3G/4G LTE provided by Mobile Network Operators (MNO). Train operators need to provide each train with an efficient

Mobile Communications Gateway with Local Area Network (MCG-LAN) in order to connect MNO services to Wi-Fi access points throughout the train. RSSB RIS0700-CCS - Rail Industry Standard for Internet Access on Trains for Customer and Operational Railway Purposes provides requirements and guidance for train operators in order to meet their franchise commitments. It is a pity that the Digital Strategy did not include MNOs improving coverage on rail routes, however where an MNO ‘not-spot’ is identified, connectivity could be improved by deploying fixed Wi-Fi points. These can be located at stations, on electrification gantries, or on GSM-R masts. With a station located every 14km on average, this may be a relatively cheap way of improving rail broadband connectivity. Such installations need to be carefully deployed in order not to interfere with operational infrastructure and this is something Network Rail and train operators could possibly develop and implement together at local level, so long as they involve competent engineers within NRT. The Digital Strategy also announced plans for investment in Wi-Fi networks in public buildings including museums, schools, hospitals, universities and offices in city centres, so rail is therefore not alone in investing in Wi-Fi. Ofcom recently announced more spectrum for Wi-Fi and plans to consult further. Mobile coverage on UK motorways is high, with 97 per cent receiving voice coverage from all MNOs. But significant improvements are needed to ensure there is a reliable connection across other major roads, not only so that travellers can make a call while on the move or in an emergency, but also as a means of enabling applications from real-time traffic alerts to emerging technologies such as connected and autonomous vehicles and smart motorways. The Emergency Services Mobile Communication Programme is seen as an important part of this process. Opening up this infrastructure for commercial use, as far as possible, may extend coverage across the UK, including improving commercial coverage on roads.

Rail Engineer • May 2017 At the 2016 Autumn Statement, the government committed an additional £450 million to roll out digital signalling technologies on key routes on the UK rail network. The introduction of digital technologies, such as in-cab signalling and intelligent traffic management systems, will become increasingly important to deliver much needed capacity and improve connectivity. For the rail passenger, real-time management of traffic will reduce disruptions and enable services to respond to peak times of demand. Public and private investment in digital signalling over the next 10 years will aim to strengthen UK leadership in a growing market, worth over £30 billion globally by 2020. By 2019, nearly 200 trains with digital signalling will run on Thameslink and Crossrail. Industry leaders will be used to advise the Secretary of State for Transport and to introduce best practices from other industries that have successfully delivered similar digital transformation.

Smart ticketing By the end of 2018, government wants every passenger to have the choice of travelling on trains with a smart ticket. Digital tickets and payment through smartcards, mobile phones and contactless will offer customers more convenience and flexibility in how they buy and use tickets. Smart ticketing can also help to provide better passenger information, for example during disruption, and automatic passenger compensation when trains do not run on time. Prior to the further roll out of smart ticketing, digital technology will help to make passengers aware of their right to claim compensation. The rail industry will be encouraged to develop and deliver modernised ticketing by the setting of challenging requirements for bidders in future franchising competitions. A further £80 million was allocated in the 2016 Autumn Statement to accelerate the rollout of smart ticketing, including season tickets for commuters in the UK’s major cities, and £150 million has been committed for multi-modal smart ticketing to be rolled out across the North of England.

Improved real-time information will help passengers make better decisions about their journeys. Opening-up data will spur innovation and help create apps, products and services. Rail industry data will be made more open and of better quality in areas including reservations, reliability, planned disruptions, routing guides, and GPS train locations. This will enable the development of apps and services that will improve the customer experience, increase accountability and produce innovative solutions to problems the rail industry faces.

Digital for society The strategy reinforces the commitment, across government and the public sector, to harness the potential of digital to radically improve the efficiency of public services. This will enable organisations to provide a better service to users, and at a lower cost. In education, for example, the government will address the barriers faced by schools in regions not connected to appropriate digital infrastructure. The strategy confirms investment in the Network of Teaching Excellence in Computer Science to help teachers and school leaders build their knowledge and understanding of technology.

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Rail Engineer • May 2017

Police officers will be able to use biometric applications to match fingerprint and DNA from scenes of crime and return results, including records. Data is a global commodity and businesses must continue to compete and communicate effectively around the world. To maintain the UK position at the forefront of the data revolution, government will implement the General Data Protection Regulation by May 2018. This will ensure a shared and higher standard of protection for consumers and their data.

Cyber security Not surprisingly, cyber security forms a part of the Digital Strategy. Making the UK the safest place in the world to live and work online is a priority, and a safe and secure cyberspace is an essential requirement for an inclusive, prosperous digital economy. This will give people the confidence to be part of the digital world, as well as giving the UK a significant competitive advantage. To secure technology, data and networks from the many threats they face, and to keep our businesses, citizens and public services protected, government will require the National Cyber Security Centre to provide a single point of contact for companies requiring cyber security, particularly those that form part of the critical national infrastructure. A new approach of Active Cyber Defence will be introduced, using the skills, knowledge and technical expertise of the Government Communications Headquarters (GCHQ) working with the country’s ISPs (internet service providers) to provide a new level of protection for British cyberspace. To ensure that the UK has a pipeline of cyber skills that meets its current and future needs, a new national after-school programme for the most talented students, cyber as well as apprenticeships, and adult retraining will be introduced. It is recognised that creating a safe and secure cyberspace for children requires some particular actions. So, to stop children’s exposure to harmful sexualised content online, companies will be supported to roll-out family-friendly filters to all broadband customers and to introduce age verification controls for access to online pornographic material provided on a commercial basis in the UK.

Digital benefits The benefits of digital are widespread. Digital transformation can make every business in every sector more productive. A recent survey of 1,000 UK-based businesses found digital capabilities helped boost revenues by 4.4 per cent and reduce costs by 4.3 per cent. Small and medium-sized enterprises (SMEs) with a strong web presence grow, on average, more than twice as quickly as those with minimal or no presence, export twice as much, and create twice as many jobs. While UK companies have similar levels of internet access and web presence as those in other European countries, they are less likely to digitise their back-office functions than their peers in other countries. Fewer than 20 per cent of UK enterprises use software to share information across the organisation, compared to 40 per cent in France and more than 55 per cent in Germany, while only 22 per cent of SMEs in the UK use any form of e-commerce, so we need to up our game. From marginal changes such as a restaurant adopting online bookings, to wholesale business transformation, the ambition is for all UK companies to be able to realise the efficiency gains offered by adopting digital ways of working. If successful, this could play a crucial role in closing the UK’s productivity gap with the best of other countries.

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Rail Engineer • May 2017

ERTMS Level 3 A Possible Way Forward CLIVE KESSELL

T

he global debate on the merits and problems associated with ERTMS continues unabated. Good progress has been made in recent times with the signing in Autumn 2016 of the Memorandum of Understanding concerning the co-operation for the deployment of the European Rail Traffic Management System. This will ensure the regulatory and design authorities work together and that the latest version of the specification is confirmed as the standard with no deviation from this for new ERTMS projects. It has taken around 20 years to reach this stage, which says much for the diversity of signalling principles and operating rules across the EU member states and other adjacent countries, and the ensuing difficulty in reaching agreement. There are many parties involved in this: the European Commission, the European Union Agency for Railways (formerly the European Railway Agency - ERA) and the European Rail Sector Association are the three main ones but the latter comprises the CER, EIM, ERFA, ERTMS Users Group, GSM-R Industry Group, UIC, UNIFE and UNISIG. One can only hazard a guess at the

number of meetings and the time expended to arrive at a consensus. Nonetheless, an objective has been achieved in that the standards for ERTMS Level 2 are effectively set in stone. However, it is not the end of the road as, whilst ERTMS Level 2 brings considerable benefit for interoperability and some capacity gains, it was always envisaged that Level 3 would be the ultimate goal as this offers significant cost savings for infrastructure equipment. Predictions in the mid-1990s that the technology would soon be available proved to be a pipe dream. So what is ERTMS Level 3 all about and why has it proved so difficult to achieve?

The Level 3 concept In short, ERTMS Level 3 has two main features over and above Level 2. It facilitates much closer headways by the opportunity of adopting moving block, meaning that trains in close succession can close up particularly at lower speeds, and it allows for the removal of track-based train detection equipment in the form of track circuits or axle counters, which should reduce capital and maintenance costs and improve reliability. When first conceived, it was the latter of these two that dominated the thinking. In those days, rail was seen as a declining industry and anything that could reduce the cost of operation was to be welcomed. Nowadays, with rail patronage continually increasing year by year, it is getting additional capacity that is the driving force. So why has Level 3 made such little progress in the intervening period? A recent IRSE lecture, given by Nicola Furness from Network Rail and Henri

Rail Engineer • May 2017

van Houten and Martin Bartholomew from ProRail in the Netherlands, attempted to answer these questions and included a pragmatic solution to overcoming the fundamental problems that exist. Level 3 ETCS (the signalling element within ERTMS) is based on a total radio solution. A train’s position is reported back to the RBC (Radio Block Centre) at least every five seconds. This information is based upon the data obtained from a series of track-mounted eurobalises (radio beacons) provided at intervals dependent on the positional accuracy needed (for instance, where a precision stop is required). The position reference obtained is then incremented by accurate train-borne odometry that calculates the distance travelled from the last balise. This constant updating of position and speed allows following trains to run closer to the one in front by adjustment of the MA (Movement Authority) information displayed to the driver. The potential gain in capacity is significant.

So what is the problem? Why has Level 3 not yet been developed into a standard way of working. There are a number of issues but the two main factors are that the train has to be proven as complete - that it has not become uncoupled en route with part of the train left behind - and the radio system has to be completely reliable. For modern passenger trains (usually multiple units), a train data bus exists down its complete length to facilitate brake and traction demands, communication systems and general train condition monitoring. Thus, if a separation were to occur, it would be immediately obvious. Even older passenger trains are likely to have electrical connections down the train that fulfil the same objective. On freight trains however, no such train integrity exists and, although a broken brake pipe connection will stop the rear wagons, it is possible that the locomotive’s compressor could

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overcome the resultant air leak so the front part of the train would not be affected and the driver would be unaware that his train had divided. In such a situation, track circuits or axle counters will detect that the train is incomplete and prevent a movement authority of any type (including lineside signals) from being given to a following train. Without an independent train detection system, a different form of Train Integrity Monitoring (TIM) has to be part of a Level 3 application. If communication is lost because of a train radio failure or the radio network has become defective, possibly through external interference, then the position and speed messages every five seconds cannot be given and the trains will stop, with no easy means of recovery. Various solutions to these two problems have been put forward but none have proved to be operationally acceptable or have the necessary safety integrity and thus obtaining safety approval would inevitably be difficult.

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Rail Engineer • May 2017

ERTMS display (right) in a modern cab.

Hybrid Level 3 The solution now being put forward aims to get around these two problems and allow the increase in capacity that is so urgently needed. Known as Hybrid Level 3, it has been in development since 2013 as a joint effort by Network Rail and ProRail with Alstom and Bombardier both supplying equipment that demonstrated the feasibility. The stage has been reached whereby a potential application to the ‘real’ railway can be considered. The crux of the proposed system is to retain any existing track-circuit or axle-counter sections and to then create ‘virtual blocks’ as sub sections within these. The operation would be: »» A train equipped for ETCS Level 3 operation would receive an MA allowing it forward into the block section which, if no other train is preceding it, might be to the end of the section or even beyond. »» A following train that is also equipped for Level 3 operation would receive an MA to enter the same section with an MA to the limit of a safe stopping distance of the first train, taking into account the distance and speed of both trains. If speeds were low, then the second train could close up on the first under moving-block principles. »» Any subsequent train also equipped for Level 3 operation would follow in the same way. »» If a train only equipped for Level 2 operation were to approach the section, it would not receive an MA until all preceding trains had cleared the track circuit or axle counter section. Once this has occurred, the train would receive an MA to the end of the trackcircuit or axle-counter section. Any following train would not receive an MA until the Level 2 train had cleared the complete section.

It follows that any train not equipped for either ETCS Level 2 or 3 operation would not be permitted to run on this particular route unless, in addition to track circuits or axle counters, lineside signals are retained. This is similar to the situation today for lines being considered for Level 2 introduction whereby, unless all items of rolling stock using the line are equipped, conventional signals have to be kept in a socalled ‘overlay’ mode.

Technical implications The train equipment for Level 2 or Level 3 operation is virtually identical, other than a Level 3 train has to incorporate a periodic TIM data signal that the train is complete. The display of the Movement Authority and ancillary information is the same. The infrastructure will require some development and addition. Firstly, the balise positioning and track-circuit/axle-counter section lengths should be aligned with each other to ensure that positional information, as displayed to the signaller, will be the same regardless of the source. This may not be the ideal situation, since the track circuits and axle

counters will be unchanged from whatever existed hitherto. However, it would be a small price to pay compared with the advantages to be gained. The RBC will need to have a ‘bolt on’ Virtual Block Detector, not only to permit the authorisation of the relevant MAs, but also to distinguish to the system which trains are operating in either Level 2 or 3. The Network Rail/Prorail team has devised a set of conditions that would show the signaller the status of each section and sub-section. The latter would normally either display Occupied or Unoccupied. However, there may be conditions where the status is uncertain and two further conditions are foreseen - ‘Ambiguous’, which means a train is present but its status is not known and ‘Unknown’, where the occupation of a sub section is not proven. A total of over 100 scenarios are being thought up and tested which include all kinds of failure conditions. The fact that existing ERTMS rules remain largely unchanged, and the type and use of existing train detection equipment remains the same, should mean that preparing the necessary safety cases and having them approved will be relatively straightforward.

GSM-R (and NRN) installation on the Tornado steam locomotive.

19

Rail Engineer • May 2017 Progress to date Speed is of the essence since capacity gains are required urgently, as Nicola said at the start. However, even with this in mind, it will take time to get the full operational scenarios sorted out together with associated testing and progression of the dreaded approval process. The programme as currently seen is: »» September 2015 - operational principles established; »» March 2016 - validation of Hybrid principles in a Siemens laboratory; »» March 2017 - establish Hybrid principles as a European standard; »» Late 2017 - operational field trials to commence involving all ETCS suppliers, probably using the Hertford Loop test site; »» Early 2018 - an early deployment trial on a chosen route; »» 2019 to 2030 - virtual blocks established as a common feature across Europe, possibly combining this with deployment of a radio system to replace GSM-R.

Ongoing challenges There can be little doubt that the Hybrid Level 3 concept has a potentially significant impact. Whilst pragmatic, it surely must not detract from efforts to develop a true form of ETCS Level 3. Even though the ongoing use of existing track circuits and axle counters means no additional

Monitoring freight train integrity is one of the problems to be overcome. capital expenditure on these items, they still have to be maintained and eventually updated, which will cost money. The current ERTMS Command and Control TSI already embraces Level 3, and this must not be forgotten. It would be all too easy to forget the end goal and the reduction in trackside infrastructure with associated cost savings. Many existing rail routes do not carry freight trains and have modern passenger stock - could these not be equipped for true Level 3 operation straight away? The ‘buy in’ from suppliers needs to be assured. Many of these depend on the sale of products such as track circuits and axle counters

as a main income stream and the business model will be adversely affected if this is lost. Some alternative business model may need to be thought through. Neither does the Hybrid solution do anything to negate the impact of radio failures. This requires urgent consideration as it is a problem that equally affects Level 2 unless lineside signals are retained. Another article as to solutions to this problem will be forthcoming shortly, watch this space. Finally as one contributor asked, is it Hybrid Level 3 or actually Enhanced Level 2? At the end of the day, providing the capacity gains prove to be real, does it really matter?

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Rail Engineer • May 2017

Trouble-shooting

failed electronics

CHRIS LEEK

MTM Power supplies feature patented encapsulation.

T

aking on the challenge of finding robust alternatives to failing electronic components often requires some creative thinking and a little customisation. It is a scenario which is all too common in the rail industry - a suitable component is chosen, it is equipped with additional protection to help it to cope with the harsh operating conditions, and then the environment throws up another challenge which causes it to fail. The simple fact is that the rail environment is tough on electronics. So many of the standard devices used in other industries can fail when confronted by the daily operational realities of vibration, dirt, contamination or high-voltage transients.

The reliability challenge Take the example of a power supply that was used to drive an on-board Train Protection and Warning System (TPWS). Although the original unit provided a good fit for the system’s electrical and mechanical specifications, concerns over its operational reliability soon began to surface and a more reliable alternative was needed urgently. The original approach was to use three different variants of an open-frame power supply to cover input voltages of 24V, 72V and 100V. To provide protection against vibration, water, dust and other potential contaminants, the open-frame supply was enclosed in a metal case with wires connecting the printed circuit board to the outside world. With reliability at the core of the challenge, the starting point for the replacement unit was a 150W PCMDS150WK-IP65 DC-DC converter manufactured by MTM Power. The standard version of this supply features patented thermoselective vacuum encapsulation and an IP65 rating for maximum protection against external contaminants.

The thermoselective vacuum process completely and permanently encapsulates the power supply, creating a cemented joint that provides an inseparable link between the potting material and the components. This ensures that ageing, heat, cold, rapid temperature changes and other environmental influences do not result in delamination, cracking or air pockets, which can compromise reliability and potentially lead to failure. The combination of the patented encapsulation process and the IP65 rating eliminated the hand assembly that was required to protect the original open-frame unit. This resulted in a 20 per cent reduction in the overall unit cost of each supply.

In addition to successfully overcoming the main reliability challenge, the replacement was also able to deliver additional benefits. The standard unit’s nominal input ranges of 24V (16.8V to 33.6V) and 110V (50.4 to 154V) were sufficient to cover the three input voltages required by the system. This allowed the OEM to replace the three original versions of the open-frame supply with just two PCMDS150 variants. A secondary circuit, with fully independent isolation and regulation, was also added to the supply to provide a 40V rail for use as a reset, operating independently of the 12V board net. To provide assured reliability for operation in the rail environment the new supply was fully tested for compliance to EN50155 and EN50121-3-2 by the manufacturer. A builtin heatsink further improved reliability by eliminating the need for external cooling fans - often a cause of failure in power supplies.

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22

Rail Engineer • May 2017

A quick fix for transients The high voltages present in rail systems can cause serious damage to sensitive electronics, as another OEM discovered when the door controls on rolling stock started to fail. The source of the problem was identified as transients on the 110V DC input supply and a quick fix was essential. Ideally, the fix also had to avoid the high cost and time-consuming process of replacing the system on every single door within the fleet. The proposed solution was for Charcroft to supply an active transient filter, from MTM Power, that could be retro-fitted to the input supply in front of the door-control modules. When a transient voltage is detected, the filter automatically clamps the input supply and buffers the output supply to continue to provide power to the doors, enabling them to operate normally.

Terminal problems Fixings and terminations can be another potential point of failure for power supplies in rail applications. Conventional pin-style connections on the input and output of power supplies can easily become corroded, leading to failures in the field and unplanned downtime. For one OEM, the solution was to switch to a drop-in replacement with modified screw terminals. These terminals not only provide greater protection against corrosion but also ensure a more secure and reliable connection.

Custom QR-coded label.

Avoiding customisation Of course, customisation can be avoided if the products themselves offer sufficient flexibility. A high degree of configurability certainly helped with the refurbishment of an HVAC system on a legacy carriage. The purchasing department had already spent considerable time searching for spares inventory only to discover that the manufacturer had withdrawn the thermostats some years earlier.

Creative customisation Whilst drop-in alternatives are the best option for many projects, it is not always possible to find a direct replacement. For one upgrade project, the only option for replacing a legacy circuit breaker with non-standard fixings appeared to be significant and costly alterations to the metalwork of the distribution panels. Cooperation between Charcroft’s e-mech specialist Jeff Gurr, circuit-breaker manufacturer Sensata, and a third-party fixings company, provided adaptor plates for the new breakers. These allowed the replacement breakers to be fitted directly into the existing footprint of the legacy component and eliminated the time and cost which would have been incurred to re-configure the metalwork.

Standard Sensata Circuit Breaker. Although vital in helping to provide solutions to failing electronic systems, creative customisation can also deliver commercial benefits to rail operators. Take component labelling for example. The use of custom vinyl labels with QR codes, applied to a power supply unit before despatch, can help to minimise maintenance time. Each QR code label contains information such as manufacturing date, customer part number, input voltage range, output voltage and current as well as a unique serial number for each converter. This provides maintenance crews at the depots with all the information they may need at the click of an app in addition to providing complete component traceability.

The buyer called in his engineering colleague who liaised with Charcroft to configure a standard Klixon 1NT thermostat from Sensata to match the electrical, mechanical and thermal parameters of the legacy unit. Selecting from a broad range of terminal options, the decision was made to use a quarter-inch quick-connect mounting which offered either horizontal or vertical terminals. By specifying the vertical terminals, the thermostat was able to meet the very tight space-constraints within the HVAC duct. This configuration also allowed the existing electrical connections to reach the terminals of the new thermostat. Because this was a high-current application, silver contacts were specified rather than gold-plated contacts, which would typically be specified for switching lower voltages and currents. As the thermostat was being used as a safety device, the operation of the contacts was specified to open on rise and close on fall. Finally, the thermostat was fixed inside the duct using a standard Sensata airflow mounting bracket. Unlike a flat mounting bracket, the airflow bracket allowed the thermostat to measure the temperature of the air within the duct rather than the temperature of the duct material. This solution also provided an added benefit for the buyer and the maintenance teams as it ensured that the thermostats would be available on a short lead-time. Whilst there are rail applications which can successfully use conventional off-the-shelf components, the potential impact of failures in both cost and downtime is considerable. The use of robust, rail-approved components, with the addition of flexible configuration options or creative customisation, can help electronics engineers to find a more reliable and often more costeffective approach to rail electronics. Chris Leek is a power product specialist at Charcroft. Charcroft and MTM Power will be on Stand No. G07 at Railtex 2017

Rail Engineer • May 2017

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Rail Engineer • May 2017

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he Great Western route modernisation is an extensive programme undertaken by Network Rail to electrify one of Britain’s oldest and busiest railways, providing greener, more reliable journeys. The focus of the programme is the Great Western main line (GWML), built more than 150 years ago. For an investment of this scale, robust and timely rail asset data is essential for effective decision making but, with pressure for the survey to be completed in 12 months, traditional survey techniques were inadequate. Moreover, from a safety viewpoint, Network Rail wanted to minimise the work on or near the track and eliminate any disruption or loss of track availability to passenger and freight traffic. To mitigate the time and safety issues, Fugro’s train-mounted rail infrastructure alignment acquisition system (RILA) provided the solution. Network Rail contracted Fugro to survey the primary routes in Western, Wales and Wessex regions, approximately 2,000 miles of rail track, using its RILA Track and RILA 360 systems. The route requirements included the modernisation programme, the electrification scheme and the introduction of new high-speed electric trains for which Network Rail required a combination of topographical survey and sixfoot and structure clearance analysis. RILA data, and some cleverly developed, complex algorithms, provided the gauging data for structures along the GWML and other alternative routes including relief lines, various loops and sidings.

What is RILA? Traditionally, track measurements are undertaken by surveyors who work on and near the track and are exposed to the dangers of live railways whilst doing so. Conventional surveys are often restricted to night time working in short possession periods. Fugro’s innovative suite of train-borne RILA systems is able to measure the track and rail corridor in a fast and efficient manner, designed to keep trains moving safely, without interruption to services whilst keeping survey personnel away from the track. Installation of RILA system with a connection time of less than 2 minutes.

RILA Track projects a laser beam over the rail. The RILA Track system uses GPS, IMU (inertial navigation) and laser vision technologies. All equipment is installed in a transportable device that can be mounted to an automated coupler of a passenger train or to a set of buffers within just two minutes. Data acquisition is at line speed and, when installed on a regular passenger train, there is no need for additional train paths, limiting the disruption to train services. The system is currently cleared to operate at 100 mph and at this speed will yield profiles at 10 cm intervals with an absolute accuracy of +/-10mm (plan) and +/-15 mm (height) without the need for ground control. As the RILA Track system passes over the track, its laser vision system projects a laser beam over each rail with the integrated camera capturing high-resolution images of the rail profile and the coordinates of 1,400 laser points per railhead are calculated. The laser image of the rail head and rail foot provides high accuracy profiles and measurements (relative accuracy 200 kg • Short lead time • Proven solution • Complete driveline package from a single source • With integrated and patented reversing mechanism • For new build and modernisation • Full OEM aftersales, overhaul and service support

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Rail Engineer • May 2017

Maximising asset value in rail: The role of technology in the digital railway age 11:10 Wednesday 10/05/2017

The early rail networks fuelled the Industrial Revolution and the expansion of prominent economies across the world. From just 98 miles of railway in 1830, the UK had over 10,000 miles of track just 30 years later. Since then, rail has been the primary form of long-distance land transportation for bulk materials and is the backbone of many passenger transportation systems worldwide. As the world population increases, the need for efficient transportation networks is ever more pressing. The challenges faced by train operators and rail infrastructure owners and managers increase every year as networks reach capacity and assets age. Efficient management of rail assets requires accurate data, delivered in a timely manner. From feasibility planning through

Low-cost signalling solutions 11:50 Wednesday 10/05/2017

LEE BRAYBROOKE

DIRECTOR OF MARKETING TRIMBLE RAIL

to construction, operation and maintenance, digital technology is increasingly the lifeblood of the industry. Information technology has changed at an astonishing rate in recent years. Hardware and software have both evolved to the point where millions of data points can be processed every second, superseding older and more traditional methods of gathering information as we move towards a digital railway age. Users of rail data have therefore had to change the way they work, and to understand the questions they need answered, before blindly using the ‘same old’ processes and tools. With one eye on the UK Digital Railway plan, this session will review the changing landscape of rail technology for feasibility, construction, operations and maintenance, highlighting the relevant key trends.

JOHN SLINN

TECHNICAL DIRECTOR PARK SIGNALLING

The combination of increasing cost pressure and reducing tax payer subsidy is now driving even traditionally conservative railways to contemplate innovative use of ‘COTS’ technologies, provided it does not compromise their enviable safety record. The presentation shows some of the recent work of Park Signalling, which looks into ways of incorporating modern COTS technology into potentially much lower cost railway signalling.

Creating a legacy throughout the UK through our railways 12:30 Wednesday 10/05/2017

RAILTEX TECHNICAL SEMINARS

Building trains and running train maintenance centres is a key priority for Hitachi Rail Europe and for lots of other suppliers and manufacturers at present, but what happens next? As we watch one of the greatest periods of growth for new rolling stock delivery in the UK, alongside HS2 and new deliverables for a digital railway, we need to ensure we leave a legacy. This means addressing skills gaps, supporting local communities and involving people at all levels of a programme to encourage collaboration. What will our businesses look like in 20 years time and what impact will they have? What is the responsibility of the wider railway industry to support the goals of the community they serve?

NICK HUGHES

SALES DIRECTOR HITACHI RAIL EUROPE

As Hitachi expands throughout the UK in readiness for the start of operation of the new Class 800 and Class 385 trains, Nick Hughes will reflect on what has worked, how this can be developed and how projects like HS2 are essential for developing a multi-skilled and dynamic workforce for years to come.

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Rail Engineer • May 2017

RAILTEX TECHNICAL SEMINARS

SWIFT Superfast Wireless In-train for Future Travel 13:10 Wednesday 10/05/2017

TRANSPORTATION SOLUTIONS ARCHITECTS CISCO

SWIFT is a government-funded Innovate UK project being led by Cisco with a consortium of partners and stakeholders. Designed to highlight a number of use cases for passenger and operational traffic that would be possible if there was a constant high-speed corridor available for a full journey, the project sets out to provide this connectivity as a pre-cursor for the use cases. SWIFT is designed to change the game for train-to-trackside connectivity by utilising high-speed radio techniques as the primary off-boarding connectivity rather than bonded mobile channels, although both these and standards-based 802.11 Wi-Fi can be used as backup techniques if the rolling stock is not on a high-speed radio corridor.

The future for electrification control 13:50 Wednesday 10/05/2017

The electrification of the UK railway network has been evolving for over 100 years. As lines, routes and areas were electrified, this brought about the establishment of control systems managed by discrete control rooms. A collection of 13 such control rooms are currently operated by Network Rail using electro-mechanical technology dating back to the 1960s, through early computerised control to more modern but still isolated computer-based control systems. With the advent of modern high-speed/high-volume data communications networks and powerful computing capabilities, there is the opportunity to provide a unified control system for the UK railway electrification estate. Whilst this is a renewal-driven programme, the delivery of a new

Adhesive bonding - Increasing design options and product performance for rail assembly and construction 14:30 Wednesday 10/05/2017

There are many different assemblies and structures, used in rail applications, that are made from different parts that need to be joined together. The use of adhesive bonding as a replacement for more traditional mechanical fixing techniques can greatly enhance the design options and performance of many products. This presentation will highlight the new bonding technologies that are available, outlining all the key advantages that such technology offers to designers, engineers and manufacturers, explaining the key aspects to consider when selecting the right adhesive for a particular application.

ANDREW LONGYEAR & STEVE MATTHEWS

Speeds up to 500Mbps are now proven from a moving vehicle, the inclusion of some new trackside and on-stock wireless equipment provide this capability. The team has architected and built the SWIFT connectivity solution in a sandbox at the Quinton Rail Technology Centre at Long Marston, and has been proving the functionality in advance of live deployment with Scotrail on the Edinburgh to Glasgow (EGIP) route, which will occur during the remainder of 2017 and 2018. The session will cover the technical aspects of the design for on-rolling-stock and headend and discuss the findings and throughput performance to date.

DR PAUL HODGSON

ENGINEERING MANAGER - NATIONAL SCADA TELENT

control system represents a unique national, digital railway opportunity. The challenge was to develop and deploy a total-system solution incorporating process, people and, of course, technology. This presentation will provide an insight into the journey embarked upon that means a twenty-first century future-proof platform for the operational management of the electrification network will soon become a reality.

DR ANTONIO PAGLIUCA

SENIOR TECHNICAL SPECIALIST 3M

It will also highlight the key differences between the major adhesive and tape types to help end-users make a more informed choice and achieve the best possible result in their adhesive bonding applications. This seminar will also expand on how adhesive technology can help with lightweighting and review the influencing factors of product design, environmental conditions and mechanical loads on long-term performance and durability.

Rail Engineer • May 2017

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72

Rail Engineer • May 2017

The connected train 15:10 Wednesday 10/05/2017

Imagine a smart phone without 3G/4G or Wi-Fi connectivity how smart would it really be? How much use would it be? Smartphones need a network capable of delivering the content that users demand. Improved connectivity has enabled everything from real-time mapping to FaceTime calling and content delivery. The network has enabled digital disruption, which has supported the growth of social media with companies like Facebook and Snapchat delivering new disruptive business models. The network is an enabling technology, key to the development of applications and solutions that will transform the mass transportation sector. Improving connectivity track-side and on-board will transform the passenger journey, and collection of operational data will

Rolling stock engineering Key point for a successful operation in time 15:50 Wednesday 10/05/2017

Today’s railways operate in a constantly changing environment of rules and customer needs. Because rolling stock is designed for a life of at least 20 to 40 years, operators have to be able to adapt it accordingly . Rolling stock engineering supports every step of a train’s life, from design to heavy modification if needed. Improving materials to eradicate critical problems that appear during service is not the only skill required of a strong engineering department. Because standards and technology change constantly, engineers must keep analysing systems and regulations, anticipating any modifications that have to be implemented. By staying focussed on the needs of successful train operation, they can plan both minor and major modifications to keep assets in prime condition.

Keynote address 10:30 Thursday 11/05/2017

KEYNOTE

HS2 will transform the way people travel in the UK. The economic and social lives of our biggest cities will virtually merge as we start to measure journeys between them in minutes rather than hours. The extra capacity HS2 will bring is equivalent to more than two new motorways. Services will be frequent, reliable and accessible to everyone, every day of the week. As people change their choices about where to live, work, study and spend their spare time, HS2 will prove itself to be a catalyst for growth across the UK, rebalancing this nation’s economy away from an overheating South East and helping to regenerate the Midlands and the North. In public, 2017 will be remembered as the year this project received Royal Assent for Phase One. However, within this

RAILTEX TECHNICAL SEMINARS

MIKE HEWITT

CTO/HEAD OF THE NEXT GENERATION NETORKS ADCOMMS

improve the efficiency of the rail network. The connected train will be a smarter train - in the data captured and how it’s used, in the opportunity to deliver new services to the passenger, and in the ability to bring analytics, intelligent sensors and data sciences to improve the infrastructure. To deliver a truly connected journey, passengers will use mixed modes of transportation to provide seamless travel from their home to their destination. New applications will improve the passenger experience, with seamless ticketing, smarter parking, content delivery and messaging. The future will also bring the use of AI and Deep Learning, which has the potential to deliver more disruption to our industry. The network is key to supporting the technologies that improve people’s lives.

PHILIPPE NATIVEL

ENGINEERING TEAM LEADER MASTERIS

ETCS signalling is one these future (or even current) technologies. So engineering departments are already planning the upgrades that will be needed to be fully compliant with this new European system. The Siemens E320 high-speed train, recently introduced by Eurostar, is an example of one of these successful projects.

ANDREW MCNAUGHTON

TECHNICAL DIRECTOR HS2

industry, it will be noted as the year we told the world what we wanted from our new trains, our new stations and our new railway systems. Royal Assent means it’s time for us to deliver on our promises. The start of these procurements means it’s time for the UK’s railway industry to make some promises about what it can deliver too. We have set high expectations of what we can achieve together. Now we have to work and innovate with the rail, engineering and construction sectors, as well as technology developers who may have never built anything for a railway before, to ensure the experience of HS2 exceeds people’s expectations.

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74

Rail Engineer • May 2017

RAILTEX TECHNICAL SEMINARS

Intelligent infrastructure Intelligent drones, changing how the world makes decisions 11:10 Thursday 11/05/2017

Nearly four decades ago, the information technology revolution transformed the global economy, forcing whole sectors to re-model how they operated and enabling organisations to change how they delivered products and services. This presentation looks at how today, by combining use of the latest commercial unmanned aerial vehicle technology to remotely capture data with the power of cognitive deepmachine learning, we can approach decision making differently. Together, these two new technologies provide infrastructure operators and asset managers with powerful insight into how structures and equipment are performing. This enables critical points of failure to be identified earlier, thereby instigating timely interventions, reducing service outages and improving whole-

Smart steel for sustainable systems 11:50 Thursday 11/05/2017

Modern railways are under extreme pressure to perform. Whilst budgets are squeezed and maintenance windows shrink, the decisions surrounding spending become ever more critical. Smart spending on steel can benefit not only budgets today, but also future finances. Daniel Pyke, rail product marketing manager for British Steel, will discuss two distinctly different rail solutions, both formulated to address specific and expensive industry issues. Rails must perform whatever the weather, and environmental conditions can contribute to rail corrosion that causes costly replacement. Zinoco® rail is the result of joint development with Network Rail to provide protection that works in real-life aggressive environments. This partnership approach has delivered an award-winning product into use

The digital railway: A toolkit of signalling interventions 12:30 Thursday 11/05/2017

The Great British Railway has been transformed over the past two decades. Passenger numbers have doubled with a long-term outlook for continued sustained growth. The industry has worked hard to support increasing demand, creating additional capacity whilst simultaneously transforming the British railway into one of the world’s safest networks. Continued urbanisation and a societal modal shift from road to rail means that continued growth has become unsustainable. Despite unprecedented levels of investment, the passenger performance measure (PPM) is falling.T his presentation will explain how the Digital Railway is a toolkit of interventions consisting of: »» European Train Control System

PHIL STORR

DIRECTOR - UK OPERATIONS MRL/AERIALTRONICS

life-cycle costs of assets. Capturing data and processing it more intelligently will empower rail operators and asset owners to make smarter decisions - in effect, making infrastructure intelligent. This is important considering the UK rail network has over 20,000 miles of track and 40,000 structures, all requiring regular inspection, monitoring and maintenance. Furthermore, when you consider this work is still predominantly completed through traditional inspection methods and data processing techniques, the ability to provide effective and timely business decisions can be a challenge. This presentation gives insight into how combining the two emerging technologies of UAVs and data processing can change how the world makes decisions.

DANIEL PYKE

MARKETING MANAGER BRITISH STEEL

across the UK and Europe. If you want to ‘stop rail rot’ then Dan’s talk should be marked in your diary. Light rail networks and tramways face their own unique rail challenges. With these firmly in mind, British Steel has developed a family of rail products that are designed to minimise the life-cycle cost of grooved rails. The Multi-Life grooved rail grades provide life extension, both through their enhanced wear resistance and also via rail reincarnation using in-track weld restoration to extract every useful tonne of traffic possible. Come and meet Dan and our steel team at stand R54 or ontrack, and find out how we can help you select smarter steel to sustain your system.

CHRISTIAN FRY

DIRECTOR OF STRATEGY & MARKETING DEVELOPMENT - S&I ALSTOM

»» Traffic Management System »» Automatic Train Operation »» Connected Driver's Advisory System By targeting these interventions, alongside conventional interventions such as track layout changes, junction and station remodelling, it is possible to unlock significant capacity and better manage the flow of traffic through the network’s constraining bottle necks. This presentation will examine how changing the industry orientation from the delivery of detailed schemes to the delivery of performance outcomes can create an environment for technical, process and business innovation to unlock new sources of value and ensure the Digital Railway delivers the outcomes that will support societal needs for years to come.

PROUD TO HELP OUR CUSTOMERS SUCCEED Building close relationships and fully understanding our customers’ needs are key to ensuring success. As a new company with 150 years of heritage, we’ve been developing products and providing solutions to secure a sustainable rail industry. We’re proud to partner Railtex 2017 and provide the track to showcase the best in UK rail.

FIND US AT RAILTEX

Discover how we can work with you to help you succeed: T | +44 (0)1724 404040 E | [email protected] @BrSteelRail

ON-TRACK OR AT STAND R54

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Keeping on the right track How to future-proof your organisation at lowest-installed cost 13:10 Thursday 11/05/2017

In this presentation, Panduit’s technical systems engineer for industrial electrical infrastructure solutions will address how the company is continually looking for innovative ways to develop highly durable and dependable cable management products, such as cable ties, wiring duct, and abrasion protection products including braided sleeving, that comply with latest EN 45545-2 testing requirements. To support rail design engineers, Panduit provides complete EN 45545-2 test data. The company’s comprehensive and high-quality product offering enables rail manufacturers to use a single source supplier for their projects and ensures that their organisation is future-proofed to meet and exceed the ever increasing demands within the industry.

Simon will discuss some of the challenges designers and engineers face in their quest to deliver regulatory compliance at a lower installed cost. He will provide visibility of how the landscape will look in the years ahead as we approach the next decade, and outline key considerations that need to be factored in to assure that organisations have a competitive advantage moving forward.

Importance of cable protection and its integrity 13:50 Thursday 11/05/2017

Power and data cables are essential for efficient and safe running of our rail network. The consequences of a failure could, in many instances, be catastrophic. Getting cable protection right is vital for services such as signalling systems, passenger information points, lighting and security, so it pays to use the correct specification. It is often not enough just to meet a standard, but rather there needs to be a real understanding of the hazards faced by an installation, whether trackside, on rolling stock or in a station. These could include immersion in water due to flooding, exposure to UV light, freezing temperatures, attack from rodents, vandals or cable thieves, protection from electromagnetic interference, crushing and impact resistance, abrasion. These risks and hazards are likely to vary considerably in type

14:30 Thursday 11/05/2017

MGF is a UK-based tier 2/3 supplier of excavation safety solutions. Within the rail sector MGF is recognised for its pioneering use of digital technology and the innovative use of composites for excavation support. Stephen Baldwin is a chartered structural engineer with over 32 years’ experience in civil engineering design and construction gained with major contractors including Amec, Kvaerner and Bechtel. In his talk, Stephen will explain MGF’s digital journey, which starting in 2009 on the M25 widening, through to its current exemplar position employing web developers, animators and 3D printing technology.

IAN GIBSON

TECHNICAL DIRECTOR FLEXICON

and in magnitude according to the installation, so one system does not necessarily suit all. Flexible conduit systems are an effective and convenient means of providing such protection when compared to many alternatives. So, for example, it enables cables to be grouped together and terminated with a single fitting or gland, unlike armoured cabling. As getting the specification right for a flexible conduit system involves more than checking that it meets the relevant standards, systems are too often tested under ideal situations that do not match the reality of an installation. This talk will examine some of the hazards faced and outline best practice so that future cabling remains fully operational throughout its lifetime.

Innovation in temporary works within the rail industry The use of BIM and lightweight composites

SIMON WESTWOOD

TECHNICAL SYSTEMS ENGINEER PANDUIT

STEPHEN BALDWIN

MARKETING MANAGER MGF

MGF works closely with academia, technical and safety committees, clients, contractors, subcontractors and their supply chains to bring technical and safety improvements to the industry. This talk will be of particular interest to tier 2 and 3 suppliers and subcontractors wishing to embrace the opportunities offered by the digital revolution without committing huge resources.

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MANUFACTURE MORE TIME The New PAT 4.0 Automatic Cable Tie Installation System Takes Speed and Productivity to New Heights Productivity is critical when it comes to high-volume harnessing, assembly, fastening, and packaging applications. The Panduit® PAT 4.0 Cable Tie System provides maximum bundling productivity via new features and functionality that increase throughput and reduce lead times. · Application of up to 84 cable ties per minute – 25% faster than comparable tools and 6X faster than manual cable tie installations · User-friendly, icon-based LCD touch screen (in 7 languages) that simplifies user operation and trouble-shooting · Lightweight, ergonomic tool head that reduces operator fatigue and increases maneuverability

ORGANIZE • CONNECT • PROTECT electrical systems at the lowest total cost

For more information on the PAT 4.0 Automatic Cable Tie Installation System, visit Panduit.com/PAT Contact us by email at: [email protected] ©2016 Panduit Corp. All Rights Reserved.

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The

Knowledge

Railtex Also

at

So far, Rail Engineer’s preview of Railtex 2017 has focussed on its own programme of keynote addresses and technical seminars, and a look at around 50 of the more interesting stands. But there is more going on than that.

Networking A regular highlight of Railtex exhibitions is the Networking Evening. Held on the first day as the show closes, this is a two-hour opportunity for exhibitors and visitors alike to mingle and network. There is usually a jazz band or similar for entertainment, and it is not unusual to see deadly competitors in deep discussion over a beer and a sausage. There will be other opportunities to network as well. Sometimes it seems as though as much business is being done in the aisles and on the periphery of the seminar theatres as on the stands. Quite a bit of it always seems to take place on the Rail Media stand (D85). Editors and writers from Rail Engineer, as well as from RailStaff and Global Rail News, will be joined by colleagues from the Rail Summits and Rail Exec Club events and, of course, the RailSport Games will feature strongly. Come along and say hello.

On-track The railway comes to the NEC at Railtex as British Steel lays down two track panels, which other exhibitors use to show off their latest kit. The steel sleepers will no doubt be a different colour this year (British Steel orange in place of Tata blue) and the rails themselves will be one of the latest specifications (56E1, grade HP335, Zinoco® coated rail with 436 steel sleepers - apparently). There will also be SilentTrack® dampers and a Rail Technologies representative ‘carrying out’ track monitoring. British Steel experts will be on hand to explain what’s what. Holmatro will be using the track to display its new range of hydraulic tools, including re-railing systems, while Innovative Railway Safety will be demonstrating how simple it is to install and remove its novel magnetic safety barriers - apparently 20 times quicker than other barrier systems. Sperry Rail, Traka-Assa Abloy and TSP Projects will also be among the companies using British Steel’s track to show off their wares.

Hub

Knowledge Hub Then there is a second theatre that will compete for visitors’ attention, at the other end of the show from Rail Engineer’s Seminar Theatre. The Knowledge Hub (stand S31) has its own keynote speakers and a range of topics that will be covered by well-known industry figures. Gordon Wakeford, chair of the Rail Supply Group and managing director of the Siemens Mobility Divison in the UK, will deliver Tuesday’s keynote on behalf of, and about, the Midlands Engine. This government strategy sets out actions to address productivity barriers across the Midlands, enabling businesses to create more jobs, export more goods and services, and grow their productivity. Stretching from Shropshire to Lincolnshire, with the M1, M6, and most major railway lines running through it, the Midlands sits at the very heart of the UK economy.

David Waboso, managing director of Network Rail’s Digital Railway, speaks on Wednesday. As head of capital programmes for London Underground, David has already run one digital railway. Now, at Network Rail, he is preparing to run another. Thursday’s keynote will be delivered by Tim Smart. He saw the plans for phase 1 through the hybrid bill process as an expert witness and was recently appointed as HS2’s chief engineer. Tim’s subject will be ‘HS2: Moving from the hybrid bill to construction’ and will naturally follow on from Andrew McNaughton’s speech in the Seminar Theatre.

S:

VISIT U

80 tand G S / x e t l Rai

MORE THAN JUST A FLIRT With our latest success in securing the contract to provide and maintain a new fleet of bespoke metro trains for Merseytravel and delivering FLIRT EMUs and BMUs for Abellio East Anglia, Class 68 and 88 locomotives for Direct Rail Services, underground trains for Glasgow‘s subway, cutting edge tram-trains for Sheffield, and trams for Croydon: Stadler is serious about the UK market. www.stadlerrail.com

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The Knowledge Hub full programme Tuesday 9 May 11:10 CILT Julian Worth, Rail Freight Forum 12:30 Delivering the future of Britain's Railway Gordon Wakeford, Rail Supply Group 13:10 The Platform: Productivity and Industrial Strategy Panel discussion 13:50 Professional infrastructure engineering Steve Feathersone & Brian Counter, The PWI 14:30 Crossrail - transforming travel across the capital Jeremy Long, MTR Corporation 15:10 Industrial Strategy for the rail sector Panel discussion 15:50 Technology & Strategic Supply Chain partnerships Andy Doherty, Network Rail

Wednesday 10 May 11:10 11:50 12:30 13:10 13:50 14:30 15:10 15:50

Middle East Rail Projects Mike Shears, Department for International Trade Digital Railway Innovation David Waboso, Network Rail UK Rail Research & Innovation Network Prof Simon Iwnicki, UKRRIN Design for Reliability Kevin Rayment, Network Rail RTS - Capability Delivery Plan Guy Woodroffe, RSSB The Platform: Infrastructure Panel discussion Better behaviours build a better industry Kevin Tozer, Network Rail The Technology Development Pipeline Neil Webster, RSSB

Thursday 11 May 11:10 11:50 12:30 13:10 13:50 14:30 15:10

HS2: latest insights and move towards construction Michael Hurn, Department for Transport Diversity Matters - EDI@HS2 Mark Lomas, HS2 Skills for the Future Shamit Gaiger, NSAR Rail Delivery Group Delphine Merlot, Rail Delivery Group The Platform: Midlands Engine Panel discussion Integrating Passenger Journeys Taya Leybman, Arriva Testing & Trialling facilities Amanda Mackie, RIDC & Robert Hopkins

RAILTEX

In addition to these three keynote addresses, there will be other presentations that may be of interest to Rail Engineer readers. On the first day (Tuesday), Steve Featherstone, programme director of Network Rail track renewals and also currently president of the Permanent Way Institute, will speak on professional infrastructure engineering. Jeremy Long, CEO of MTR Corporation’s European business, will explain how Crossrail will transform travel across the capital, and Network Rail chief rail technology officer Andy Doherty will consider technology and strategic supply chain partnerships. On the Wednesday, which is traditionally the show’s busiest day, Professor Simon Iwnicki, well known to Rail Engineer readers and director of the Institute of Rail Research, will explain the UK Rail Research & Innovation Network. A little later that afternoon, RSSB’s Guy Woodroffe will tackle the Rail Technical Strategy and its capability delivery plan. Thursday sees Shamit Gaiger, director of strategy of the National Skills Academy for Rail (NSAR), identifying the skills that will be required in the future, while train operators will be represented by Taya Leybman, Arriva’s director of technology and systems.

Panel discussions The Platform, a panel discussion on key topics, will take place every day. Productivity and Industrial Strategy will be Tuesday’s topic, at 13:10 on 9 May, and this will feature a panel drawn from NSAR, DfT, Rail Delivery Group, HM Treasury and the Rail Industry Association. Wednesday’s Platform will take as its topic ‘Infrastructure’. Adam Cooper, director of policy and engagement at the National Infrastructure Commission, will be joined by representatives of Network Rail, Transport Scotland and Transport for the North. The Midlands Engine, which is the subject of Tuesday’s keynote, will be looked at in more detail during Thursday’s Platform discussion. The programme director of Midlands Connect and the managing director of Transport for the West Midlands will join panellists from West Midlands Rail, Network Rail and D2N2 (Derby, Derbyshire, Nottingham and Nottinghamshire). So there will be a lot going on at Railtex. On the day, visitors will no doubt find much more to investigate. Product launches, guest appearances, colleagues not seen for years - all at Railtex Birmingham NEC - 9-11 May.

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F17

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Rail Location Apparatus Cases (loc’s)

TechnoRail, incorporated within Technocover, supply PADS approved and Loss Prevention Certification Board (LPCB) accredited UltraSecure products to the rail sector including access covers, doors, loc’s, REB’s, switch clamp cases and steel staging platforms.

LPCB tested and approved to LPS 1175 security ratings Level 3 and Level 4, UltraSecure galvanised steel PADS approved (PA05/03986), full and half location apparatus cases provide secure asset protection solutions for the rail sector against the problems of malicious damage, sabotage and theft. Cases can be placed on standard network concrete base units or on staging platforms.

Telephone: +44 (0)1938 555511 Supplier No. 062050

TECHNOCOVER .CO.UK

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The appliance of 3M science 3M

What to see at Railtex? With over 450 exhibitors, there are certainly plenty of stands to visit. Rail Engineer can’t hope to preview them all, visitors will just have to go around and see for themselves, but here is a selection of the more interesting ones, from small companies to large, that should give a good flavour of what’s on offer. The full exhibitor list, together with a handy floorplan, is at the end of this preview. The main thing to remember about a visit to Railtex, or any trade show, is to ask questions, have a good poke about, and try and discover a hidden gem!

Solid engineering innovation ADComms ADComms, which includes companies IPS, AIB and Rail Order, continues to develop a fantastic reputation within the rail industry, with quality delivery and solid engineering innovation. ADComms, which is now part of the Panasonic group, specialises within the rail infrastructure and rolling stock markets, bringing decades of telecommunications, radio and systems experience. The group is vendor and technology-agnostic and able to deliver innovative technology solutions via a consultative approach from design, through integration, to installation and commissioning; as well as ongoing maintenance and support. ADComms will be showcasing a profile of products including its

3M will be demonstrating how 3M Science can be applied to key issues currently facing the rail industry. Increased Productivity: From abrasives to paint shop solutions, 3M solutions help make rolling stock manufacturing, maintenance and refurbishment processes faster, cleaner and ultimately, more costeffective. Improved Energy Efficiency: Our industrial tapes and adhesives remove the need for heavy mechanical fixings, while our solar window films help to reduce heat gain and energy costs. Prolonged Asset Life: From infrastructure, including bridges, stations and gantries, to rolling stock and its components, 3M™ Scotchkote™ liquid coatings provide

T35 long-lasting corrosion protection and finishing, while also helping to minimise downtime. Enhanced Passenger Experience: Vinyl films and anti-graffiti solutions keep trains looking smart, while our noise insulation technologies make journeys quieter. Protected Worker Safety: Our range of comfortable, carefully designed personal protective equipment (PPE) offers the most effective protection available, with products that workers feel good about wearing.

Recruitment specialists for the engineering and management sectors B81

train meeting pod with on-board technology. Showing samples of the innovative real time passenger information systems, advanced train CCTV and passenger counting solutions, which are developed incorporating the latest software and hardware functionality to future proof investment in its solutions. Mike Hewitt, CTO of ADComms, will also be speaking at Railtex about how the Connected Train will be a smarter train.

Advance-TRS Advance Training & Recruitment Services is a niche recruitment consultancy specialising in the provision of highly skilled technical professionals. Established in 2011 by 20-year expert recruiter, Andy Ridout, Advance provides permanent, contract and temporary recruitment solutions to both candidates and clients across a number of key technical sectors. Working with some of the biggest names in engineering on some of Europe’s most exciting infrastructure projects, AdvanceTRS is proud to be a preferred supplier to more than 100 blue chip engineering and construction clients. Outstanding service has helped the company achieve a 99 per cent preferred supplier retention rate, meaning clients choose to come

F80 back time and time again. Specialist consultants work within designated teams, utilising expert knowledge of their sector to tap into a rich network of passive and active candidates. Their expertise provides them with the capability to truly understand client’s requirements and provide bespoke recruitment solutions to match.

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◆ service ◆ commitment ◆ quality ◆

Experts in...

Consult

Signalling Telecoms Transmission Data & IP, FTNx Power DC & AC/UPS Operational Telecoms Radio & Mobile Passenger Information Telecoms Training CCTV & Security SCADA Management Public Address Civils & Structural Rolling Stock Engineering

Design Integrate Install Commission Optimise Support Train & Upskill

For more information... Call 01724 292200 Email [email protected] Visit www.alandickcomms.com

ARM is an expert technology and engineering recruitment agency based in Hampshire, boasting an award-winning team which specialises in rail. With more than 20 years' experience, we've built a solid reputation within the industry, sourcing many talented and highly skilled candidates for some of the most influential businesses in the field.

We're proud to be exhibiting at Railtex once again. Being part of this event gives us the chance to meet and chat with rail professionals about their next career move, and to discuss resource requirements with rail companies. We look forward to seeing you there - at stand K80. View our current jobs at www.arm.co.uk

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Comprehensive concrete solutions C11

Anderton Concrete Anderton Concrete comes to Railtex 2017 with exciting products from a substantial portfolio. With cable theft being both highly dangerous and costing thousands of delayed minutes each year, Anderton offers two pioneering deterrents Ander-Loc and Ander-Fin. Ander-Loc is designed to prevent the unauthorised removal of trough

Award-winning PPE for women

lids by securing each lid to the trough, while Ander-Fin utilises a pre-formed slot in the base of the troughing unit from which cable ties/clips can be attached and secured making quick removal of large lengths of cable virtually impossible. The Anderton stand will feature Ander-Lift, an ingenious tool for fast, efficient and safe handling of troughing, and the Easi-lift trough lid, which makes finger trapping during installation a thing of the past. There is also a new cost-effective, lightweight 700mm-wide combined walkway and trough unit that incorporates dual compartments to segregate cables and is compatible with Anderton’s range of route security products.

T41

Arco Arco is the UK’s leading safety company, distributing a worldclass range of 170,000+ branded and own brand products, including PPE, clothing, footwear and gloves, and offering training and expert advice. The company has recently invested £1 million in its own Product Assurance Laboratory to ensure that all products it supplies are high quality, reliable and safe. At Railtex, Arco will be showcasing its award-winning women’s hi-vis hazardwear garments. Working closely with women within the industry, Arco has designed a range to fit a woman’s body shape, whilst delivering a high level of protection to keep them safe at work. The Arco EDGE 5000 vending solution is a rugged and versatile automated dispenser which

manages PPE and other indirect consumables usage at the pointof-work. RISQS accredited, Total Access will be focusing on its Confined Space Supervision and Rescue, Rope Access Maintenance and CCTV Examination Services for Underground Asset Inspections.

Experts in technology and Management of the engineering recruitment wheel/rail interface ARM - Advance Resource Managers ARM - Advance Resource Managers - has built a very strong reputation in the rail market, based around the delivery of some highly successful packages of work, often sourcing candidates with a very niche set of skills. Proud to work with a broad range of businesses across a number of sub-sectors within the rail industry, ARM supplies talented professionals to customers who work in multiple disciplines, including electrification and power, permanent way,

K80

signalling and telecommunications, rolling stock, rail stations and property. The company has delivered complex assignments for some of the industry’s leading specialist companies including client organisations, design consultancies, cost engineers and contractors. Experts in supplying people across all areas of the rail project lifecycle, ARM’s award-winning and industry-recognised team of consultants specialises in recruiting rail professionals, including: project managers/directors, commercial managers and quantity surveyors, cost engineers and estimators, design managers and design verifiers. Advance Resource Managers has a track record of delivering high quality talent.

Bakerail Services Bakerail Services offers clients specialist and dedicated support in the field of railway infrastructure systems engineering and railway site management. We specialise in projects where the highest levels of safety, reliability and delivery to project timescales are key deliverables. Our key focuses are on the operational management of wheel/ rail interface with active involvement supporting specialist engineers from the UK and abroad in this field of work, including: Provision of UK rail milling services - active development and introduction into the UK of the European SF02 Rail Milling machine for rail profiling modification and management. Acoustic monitoring - installation

A51 of specialist trial systems throughout the UK, giving support to manufacturing companies, Network Rail and train operating companies. MiniProf digital wheel, rail and brake measurement systems sole UK agents for Greenwood Engineering’s MiniProf instrument, used for the management, quality control, maintenance and wear prediction of wheels, rail and brakes.

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New PPE range provides Award-winning rails, outstanding protection and more! Ballyclare Ballyclare’s range of hi-vis PPE garments, designed to provide outstanding day-long protection against the toughest of outdoor conditions and the most demanding working environments, are RIS-3279-TOM compliant, making them ideal for many different types of rail industry applications. “Garments such as our multihazard protection range offer a unique combination of hi vis, antistatic, waterproof and breathable

H41 characteristics, and they are available in both male and female fit,” says Ballyclare’s Key Account Manager Maggie Shaw. Ballyclare has a well-established relationship with W.L. Gore and Associates, renowned for its GORE-TEX® Fabrics, and this will be reflected on the Ballyclare stand. Visitors will also be invited to witness the Ballyclare Shower Challenge, designed to highlight the waterproof performance benefits offered by the Ballyclare garments. “The Challenge will highlight just how the garments protect the wearer from even the harshest weather conditions and how waterproof they are,” adds Maggie. ”Anyone who enters will have the opportunity to win a Fitbit activity tracker.”

Modular concrete walls look like stone CPM Group CPM’s Redi-Rock™ modular concrete walling is ideal for protecting the rail line against erosion, landslips and rock falls, as the big block solution is both quick and easy to install when there is limited ‘track time’ available. With less disruption to services through quick and economical installation in any weather, the Redi-Rock blocks have the look of natural stone and are available in three different faces, (Cobblestone, Ledgestone and Limestone) so can blend in with the natural

B57 environment and are versatile enough to achieve height without compromising strength. Each modular block weighs approximately one tonne and is dry laid, so walls can be built in a fraction of the time and costs compared to other methods, a real benefit when closing the rail network for trackside maintenance and improvements. With its strength and earth retaining capabilities Redi-Rock modular walling keeps both the train and track safe whilst offering a pleasing appearance.

British Steel British Steel will be unveiling its new brand to the UK rail industry for the first time on stand R54, where the company will be showcasing its range of premium steel products designed to meet the needs of the 24/7 railway industry. As official On-track sponsor, British Steel will be demonstrating some of its award-winning products: HP335, designed for improved wear and RCF resistance; Zinoco®, the most durable system available to combat rail corrosion and the SilentTrack® tuned rail damper system to help reduce pass-by noise by 3-6dB(A). British Steel’s Rail Technologies team will be carrying out some track monitoring activities on Railtex’s own track, so feel free to ask the

R54 team about the latest developments in track condition assessment. British Steel doesn’t only make rail. The Construction team will also be at Railtex, promoting its range of premium structural sections designed to enhance additional railway requirements, from bridges to gantries and stations.

Versatile, highspecification enclosures Deltron Enclosures Deltron Enclosures’ sealed boxes range from general-purpose aluminium to heavy duty, available from IP54 to IP68, including a series with enhanced EMI/RFI protection. These can be machined to specification and finished with silk screening, painting or chemical treatments for added resistance to oils and corrosion should they be exposed to the elements. Enclosures can then be populated with electronic components, PCBs and associated cable assemblies as a finished, fully tested enclosure assembly. They are ideal for sand hoppers and LED lighting signals, trackside power systems, wireless sensors, passenger displays and more. For larger control panel systems, sister company CTL Manufacturing

G05 has the facility to manufacture a wide variety of solutions utilising standard or bespoke enclosures. For rail monitoring applications, Roxburgh EMC can provide noise suppression products to meet applicable legislation and ensure systems operate with reliability. Its industrial and small chassis filters offer a range of current and voltage ratings over a wide performance range.

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Electronic Enclosures for rail applicaaons Select from an array of enclosures, then allow us to machine and populate the boxes in-house, with all relevant components for your rail applicaaon. Deltron Enclosures:

Custom Capabiliies:

> Aluminium or Plassc

> Machining

> IP54, IP66 & IP68

> Finishing & Painnng

> Heavy Duty Oppons

> Labelling & Branding

> Corrosion Resistant

> Cable Assembly

> Impact Resistant

> Component Sourcing

> EMI/RFI Protected

> Complete Box Assembly Communicaaon Systems Informaaon Systems TPWS

Condiion Monitoring Lighhng

Trackside Power

Sensors

Fuel Tanks Signalling

Wifi Systems

+44 (0)1724 273206 | [email protected] www.dem-uk.com/deltron-enclosures

Stand G05

www.Lindapter.com

Visit Lindapter stand Q51 at

Steelwork Connection Solutions

®

Lindapter designed and manufactured a bespoke Hollo-Bolt expansion bolt for quickly and safely securing the stainless steel panels on Birmingham New Street Station. The fixing allowed an uninterrupted mirrored finish façade as originally envisaged by the architects.

®

4 Fast installation from one side only 4 High resistance to shear and tension 4 Network Rail and CE Mark approvals 4 Patented heavy duty designs available 4 Free connection design service

Visit Lindapter stand Q51 at Railtex to see Lindapter’s full range of steelwork fixings.

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Tracking trains using Innovative solutions for track condition monitoring distributed acoustic sensing L84

Findlay Irvine Findlay Irvine has, for over thirty years, been synonymous with excellence in switch heating controllers and rail condition monitoring. Having supplied over 5,000 data loggers for monitoring signalling assets, the Edinburghbased company turned its innovative expertise to providing a wireless interface for the HPSS Switch Mean which allows

engineers’ to view and analyse the performance of the switch. The success of this project has now led to a national roll out throughout the UK network. As well as this, Findlay Irvine has recently received approval for its new device that monitors rail temperature and critical rail temperature applications. These innovatively engineered solutions offer rail engineers a final solution which could cut delays and improve efficiency in term contract maintenance across the network. Findlay Irvine continues to develop and enhance its product range and look for new applications and avenues for its technology and capabilities. Visitors to stand L84 will be able to see the results for themselves.

MICA - bringing RFID solutions to railways Harting Harting, long established as a major supplier of connectivity and networking solutions for transport applications, is featuring new diversified systems in the fields of radio-frequency identification (RFID) and industrial computing for rail applications. MICA (Modular Industry Computer Architecture) is being demonstrated with an RFID reading system for both platform and train-mounted applications. It is an open-

Frauscher UK Frauscher Tracking Solutions FTS, the company’s latest innovation, is based on Distributed Acoustic Sensing (DAS) and can be used for train tracking, asset condition monitoring and security applications. It is possible to track passing trains, flat wheels, broken rails, cable theft, vandalism by detecting footsteps and various activities, rock falls, animal herds and more, all in real-time. At Railtex, visitors to the Frauscher stand can find out how this and other Frauscher products can provide valuable information for their applications. Experts will be on hand to discuss proven components and systems and introduce visitors to innovative new solutions. Additionally, Frauscher will present intelligent functions to increase its

G37 axle counters availability, such as Supervisor Track Sections STS and Counting Head Control CHC. Frauscher Sensor Technology has always worked to generate more information with less effort. Now, with its best-in-class wheel detection systems, axle counters and tracking solutions, Frauscher helps modern railways solve tomorrow’s problems today.

Custom-made and safety-critical fabrications S16

architecture industrial computer system, designed for harsh railway environments, that is extremely compact, robust and virtually maintenance-free. An RFID system implemented with MICA at its heart offers a variety of solutions for applications such as platform-side detection, driver authentication and wheel-rim lubrication monitoring. With the possibility to retrofit existing systems with minimal cost and time requirements, MICA is a game changer for the rail industry. Harting is also featuring its expertise in rail connectivity systems, including Ethernet backbone communications using the Han® Modular range of heavyduty industrial connectors, rugged unmanaged Ethernet switches and M12 circular connectors.

Hepworth Rail Hepworth Rail is the world’s leading supplier of rail windscreen wiper equipment and control systems, and also offers a total service in custom-made fabrications in a wide range of metals and forms. Accredited to standards that include IRIS 2, ISO 9001 and EN15085, Hepworth maintains the highest levels of quality throughout the business, manufacturing everything from heavy-duty, safetycritical bracketry to cable trays. New machining equipment enables manufacture of a large variety of fabricated components, for both vehicles and trackside equipment. Client portals are used to schedule production/delivery requirements, with daily or weekly scheduled deliveries giving flexibility when

D90 responding to emergency supply issues. CNC production facilities link with CAD/CAM packages, supported by highly skilled metal finishing operatives and welders. Fully trained in 3D SolidWorks, 2D AutoCAD, design analysis and specialist simulation packages, Hepworth’s design team work closely with their clients, suggesting ideas to reduce costs by simplifying the manufacturing process.

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Simple access to the information you need.

Experience the future: Railtex | Stand G37 09-11 May | Birmingham

Tel: 01968 671200 www.findlayirvine.com

B RI T I SH DE S I GNE D , EN G IN E ER ED AN D M A N UFACT UR ED

VISIT US AT

STAND D90 & D91 ...redesign, replace or refurbish? ARMS & BLADES

We make it simpler for our customers to run, protect, manage and monitor their operational network. Best-in-class solutions:

WHEEL DETECTION

WASH TANKS

DUAL CONTROLLERS

WIPER SYSTEMS

BRACKETS

AXLE COUNTING

TRACKING

PERFORMANCE WIPERS, FABRICATED COMPONENTS AND ASSEMBLIES EN150 85

www.b-hepworth.com

www.frauscher.com HEPWORTH RAIL I N T E R N A T I O N A L

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Depot doors are a global success F60

Jewers Doors Jewers Doors is world-renowned for high-quality industrial door solutions, and Jewers’ Phoenix range of doors is rapidly becoming the mainstay of rail depot facilities around the world. In addition to major contracts in the UK, including both Crossrail depots and Hitachi’s new manufacturing plant in Newtown Aycliffe, projects have been completed and some ongoing as far afield as Bergen, Doha, Dubai, Hong Kong, Kuala Lumpur and Auckland. Engineered and manufactured with the highest quality components and complying with stringent safety standards, Swift-SEW bi-folding doors are a world-proven industrial door solution for train, tram and metro depots, stabling halls and workshops. For wider apertures,

New solutions for track measurement and positioning

where greater flexibility of rolling stock movement is required, horizontally moving Osprey and Kingfisher doors provide versatile opening solutions not possible with vertically moving doors. Not just robust and durable, the Phoenix range combines aesthetic appeal, safety and security to offer rail facilities a comprehensive package that can also complement new and existing architecture.

Flat-pack platforms and refuges

Korec Korec specialises in the provision of rail solutions to optimise the rail lifecycle from feasibility through design, construction and safety and maintenance. These solutions enable users to quickly and accurately capture the data needed to provide clients with actionable deliverables to maintain and construct railway infrastructure or to manage rail transport assets. Among the equipment on show will be the Trimble Gedo Track Measuring Device (TMD). This flexible, lightweight highly accurate and user-friendly system can be used for a variety of applications including precise direct-fix and slab track settingout and fast and accurate 3D track geometry measurement at up to 2,500 metres per hour.

Kwik-Step have introduced a range of robust FRP platforms in addition to their modular stairways. The platforms include refuges, lookout posts and walkways.

U51

Lindapter International

Kwik-Step stairways are an ideal choice for access to the line-side, but if the location lacks a place of safety due to degraded embankments, minimal cess or poor visibility a platform can be installed to provide a quick and cost-effective solution.

Kwik-Step has introduced a range

Two significant innovations will also be present at this year’s event. The fantastic new Trimble SX10 offers a true 3D Laser Scanner combined with a Total Station, while Trimble’s new Catalyst GNSS system democratises accurate positioning and will find a huge number of applications in the rail industry.

Clamping solutions save time and money

Kwik-Step Modular Platforms & Stairways Kwik-Step

G40

to provide a quick and cost-effective

Lindapter, established in 1934,

All platforms are supplied flat-packed from stock and all share the same modular design including a ofleg robust FRPtoplatforms in addition is a global market leader in range of options suit different gradients andsolution. ground conditions.

to its modular stairways. The All platforms are supplied platforms include refuges, lookout flat-packed from stock and all Visit us on stand U51 to see the products and posts and walkways. sharefor themore sameinformation. modular design Kwik-Step stairways are an including a range of leg options to   ideal choice for access to the suit different gradients and ground   line-side but, if the location lacks conditions. a place of safety due to degraded The platforms and stairways can   embankments, minimal cess or poor generally be installed with minimal   visibility, a platform can be installed groundwork within a single shift.

the design, innovation and manufacture of clamping solutions that provide a faster alternative to drilling or welding and therefore save contractors’ time and money. At Railtex, Lindapter will demonstrate its product capabilities in a range of connection applications including overhead line equipment, station buildings, station fittings, facades, depots, low speed rails, rail bridges, access walkways and structural reinforcement. Lindapter’s specification engineers will be on

The platforms and stairways can generally be installed with minimal groundwork within a single shift.

Q51 the stand to answer questions and launch the new Type HD brochure specifically for engineers and specifiers working in the rail industry. The document highlights how the range of Type HD rail clamps provides a quick way to align and secure rails, providing a strong, reliable and long-lasting connection. Visit stand Q51 to pick up your copy of the new Type HD booklet. Lindapter’s rail brochure will also be available which includes a list of Network Rail-approved products.

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2017 Rail Eng - May.indd 1

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12/04/2017 22:42:51

Kwik - Step

Modular Platforms and Stairways Galvanized Steel Stairways

Lookout Post Lightweight FRP Minimal Groundwork Simple Assembly Available from Stock Other Sizes Available

FRP Platform

0117 929 1400

Minimal Groundwork Simple Assembly Use Immediately Range from 12° to 45° Available from Stock

www.kwik-step.com

[email protected]

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Investing in the future to increase capacity G30

Lundy Projects Lundy Projects, now entering its 40th year in business, has achieved and continues to sustain a good reputation for quality, safety, and delivery.

With experienced management in delivering projects such as Trent Valley Four Tracking, Milton Keynes Resignalling, Paisley Corridor, Thameslink, Reading Station Signalling, Reading Station Electrification, Great Western Electrification & Wiring, to name a few, Lundy continue to build and expand. Over the last five years, Lundy has increased its capacity further, investing over £8 million in new rail plant, piling rigs, road rail cranes, fabrication facilities and a major investment in a cutting-edge robotic manufacturing facility to increase output significantly. Lundy prides itself on being a pioneering, innovative company, well positioned to deliver current and future projects nationwide.

One-person control using Megalink Mechan Mechan, the Sheffield-based lifting and handling expert, will display a full size, fully functional demonstration jack that will showcase its market-leading Megalink control system. This synchronises an unlimited number of jacks, producing a smooth and safe lift that can be managed by just one person.

Tailor-made solutions for vehicle maintenance F41

Masteris Masteris excels in every phase of a rail vehicle’s life, from design to maintenance to refurbishment. A wholly owned subsidiary of SNCF, Masteris guarantees rail operators the highest levels of traffic safety and rail vehicle performance. Whether it’s goods wagons or TGV trainsets, Masteris bring with it 70 years of SNCF experience with a vast array of vehicle types. »» Maintenance: From cleaning to detailed component inspection, Masteris has the maintenance centres and field staff to meet operators’ needs; »» Engineering: Services range from component design to assistance with procurement; »» Spares: Europe-wide repair and supply of spare parts; »» Equipment modernisation

and upgrades using the latest technologies. Today, 110 customers benefit from tailor-made solutions for locomotives, wagons, passenger trains, metros, trams… in Europe.

Modular excavation support systems N10

In addition, information on Mechan’s entire product range will be available, along with the European innovations it supplies to the UK and Ireland. These include the handheld CALIPRI laser measuring device, which will be on display for delegates to see in action. The firm was recently acquired by France’s CIM, which sees Mechan become part of a group that undertakes the design and realisation of railway infrastructure supply and construction projects and operates in more than 120 countries worldwide. Richard Carr, Mechan’s managing director, said: “We love catching up with colleagues old and new at this popular exhibition and, thanks to our giant yellow jack, you’re unlikely to miss us!”

MGF Excavation Safety Solutions MGF specialises in the design, manufacture and provision of modular and bespoke excavation support systems in the UK. The company is committed to providing rail customers with completely engineered safety solutions for all types of excavation works. The lightweight GRiPSHORE® product range enables the rapid creation of a safe working environment in shallow, confined excavations and has the unique quality of being electrically nonconductive, which is particularly useful for rail projects. It can be transported easily and installed manually whilst matching the durability and strength of traditional, heavier aluminium support systems. MGF’s capability to service the

D57 rail sector spans both major civil engineering infrastructure schemes through to Network Rail-managed improvement projects delivered through over control periods.

/ RAILCAR LIFTING JACKS / BOGIE/EQUIPMENT DROPS / TRAVERSERS / TURNTABLES / BOGIE TEST MACHINES / UNDER CAR EQUIPMENT HANDLING / RAIL DEPOT WORKSHOP EQUIPMENT E: [email protected] W: www.mechan.co.uk T: +44 (0)114 257 0563

RAIL DEPOT LIFTING & HANDLING EQUIPMENT

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Regulatory compliance at lowest installed cost C69

Panduit Panduit enables developers to organise, connect and protect electrical systems with confidence. Panduit delivers solutions including a broad selection of wire harness, heavy-duty cable management and control panel solutions that help customers meet design, quality and regulatory requirements in a timely and costeffective way. With automated tooling, technical support, and worldwide availability of quality products, Panduit is a singlesource partner to rail operators and contractors worldwide.

The Quick-Build™ Harness Board System is a revolutionary modular, expandable solution consisting of reusable grid tiles with specially shaped holes that accept repositionable accessories to improve the productivity of wire harness build time by up to 18 per cent compared to plywood board and nail method. Savings of up to 65 per cent can be achieved with more than 50 per cent in storage space savings. The Quick-Build™ System elevates harness routing above the grid tiles, allowing wire harness manufacturers to use Panduit Automatic Cable Tie Installation Tool (PAT), which is six times faster than conventional cable tie installation systems, further improving productivity.

More than just the Stourbridge Shuttle Pre Metro Operations Pre Metro Operations provides innovative light-rail services as a low-cost alternative to current heavy rail, or as a solution to reopening parts of currently closed sections of railway. Currently, the company operates the ‘Stourbridge Shuttle’, a small rail link between Junction and Town stations in Stourbridge, using

Unique Econect pin-brazing bonds to steel rails Park Signalling Safetrack’s patented pin-brazing method, Econect©, fastens electrical connectors to steel constructions, such as rails, without the need for drilling holes. It is ideal for connecting signal bonds, rail bonds, power and return bonds and for grounding cables. The bonds take only seconds to apply, in any weather, and are robust enough to stand the everyday rigors of an operational railway environment. Reduced time on site not only makes this method very cost effective, it also minimises the risk to operators from being trackside. A special brazing pin with a silver solder (melting temperature is less than 700°C/1300°F) melts down in the cable lugs hole and creates a brazed Silver Connection© between

R11 the cable wires and the piece of steel, which provides an extremely low transition resistance. Econect’s revolutionary Li-ion Nano technology battery enables each unit to apply 50 brazings from a single charge and has resulted in a highly portable unit weighing less than 10kg.

Wiper systems with outstanding performance J91

bespoke vehicles, in partnership with London Midland. The service is operated by Class 139 Railcars, which allow an intensive 10-minute frequency, are very environmentally friendly and are easily accessible with flat-level entry for wheelchair users and buggies. Reliability is excellent - between 99.7 and 100 per cent! The success of the service at Stourbridge has led to interest in operating schemes elsewhere in the UK. Pre Metro Operations is the preferred operator of a proposed scheme in Preston, which has recently been given permission to establish a demonstration operation in the city, while a projected light rail scheme in Hereford city centre is the latest proposal to suggest Pre Metro Operations’ involvement.

PSV Wipers PSV Wipers, the Worcester-based windscreen wiper specialist, has been developing and manufacturing quality wiper systems and components for over 35 years and has over two decades’ experience working within the international rail industry. In recent years, PSV has been approached by a number of train operators and maintenance depots that were experiencing service issues with old pneumatic wiper systems (even when supplied direct from reconditioning). In response, PSV developed cost effective ‘plug and play’ pneumatic-

M60 to-electric conversion kits in 2012. The compact mechanism is specifically designed to fit into the same space occupied by the loco’s original pneumatic system. Working in collaboration with UK operators, a comprehensive development and testing programme was undertaken, with the first kits shown publicly at the 2013 Railtex show. Since then, the increasingly popular systems were again well received at the 2015 Railtex show and will feature prominently on PSV’s 2017 stand, along with wiper arms and robust stainless steel wiper blades.

Time to upgrade your wiper system?

• Arms • Blades • Motors (24v and 110v) • Linkage systems • Components & spares

Replace your pneumatic wipers with one of our electric motor conversion kits Pneumatic windscreen wiper systems have been around for decades. When new, they work well, but as time progresses they can become prone to failure due to system leaks. Failed wipers result in inoperable trains, causing service disruption (costing both time and money). Thankfully, there’s an economic alternative. With over 35 years experience producing complete wiper systems, PSV Wipers Ltd have developed a number of conversion kits specifically for older rolling stock. These are a direct replacement for your existing pneumatic system. They’re reliable, easy to retrofit and can save thousands in maintenance costs and lost operating time. PSV have been developing and manufacturing robustly engineered wiper systems since 1980, supplying new and replacement components and systems for UK and international OEM train builders, fleet operators and fleet support distributors. Our products are designed to improve reliability and lower ‘Life Cycle Costs’.

Why not discover the benefits of electric wiper systems? Call us today and ask for our Rail Specialist, Paul Curry. PSV Wipers Ltd, Navigation Road, Diglis, Worcester WR5 3DE, UK Tel. +44 (0) 1905 350500 │ [email protected] │ www.psvwipers.com Photo reproduced under the Creative Commons Attribution 2.0 Generic license. Credit Phil Sangwell.

See us on stand M60

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Get ready for the RailSport Games! D85

Rail Media Rail Media is proud to be media partner for Railtex once again. A long and close relationship sees Rail Engineer organising and presenting the keynote and industry presentations in the Seminar Theatre while RailwayPeople.com powers the Recruitment Wall, where exhibitors can advertise their latest jobs for the duration of the show.

Grow your business, export and innovate

The main thrust of the Rail Media stand will be to promote the RailSport Games. Moved to Loughborough University this year, home of Team GB for the 2012 Olympics, 15 different sports will be contested by individuals and teams from across the rail industry over the weekend of 8-9 July. Visitors will also be able to speak directly with the editorial teams from RailStaff and Rail Engineer, and also meet the organisers of the popular Rail Summits and Rail Exec Club. This year’s RailStaff Awards will bring 1,000 people to Coventry in October for the industry’s biggest awards evening and party. Have you nominated anyone yet?

A15

Rail Supply Group The Rail Supply Group, working in partnership with the Department for Transport and the Department for Business, Energy and Industrial Strategy, is a joint initiative between Government and industry to strengthen the capability and competitiveness of the UK rail supply chain to grow business at home and abroad. Its sector strategy sets out our long-term commitment to increase manufacturing and innovation capability to support UK economic growth. At Railtex, the Rail Supply Group will be in inviting Railtex delegates to share their views on how the rail industry can create more jobs, export more and support the economy with a series of drop-in sessions with leading Government

officials. Let Government know how your business could grow, export more and innovate in a one-to-one sessions with officials.

Railway Industry Careers and recruitment wall Association at Railtex RailwayPeople.com The Recruitment Wall Powered by a live feed from RailwayPeople.com, The Recruitment Wall forms an area publicising details of exhibitors’ job opportunities, aiming to match those with the skills of visitors seeking career development. Exhibitors are encouraged to display up to five vacancies free of charge. With more than 450

E86 exhibitors at the show, that adds up to a lot of jobs! Staff will be on hand to work with both employers seeking staff and show visitors looking to expand their horizons. School leavers, apprentices, graduates and experienced railway staff can all drop in to see what’s on offer, while any company in the industry can also enquire about the best ways to recruit. This is a great opportunity for Railtex exhibitors to take the plunge without incurring cost, and for everyone to consider new opportunities. What do you have to lose? Located on stand E86 in the main hall at Railtex, the Recruitment Wall is available throughout the exhibition.

Railway Industry Association The Railway Industry Association stand will be in its usual location by the entrance, ready to welcome existing and potential members in the UK supply chain. Many of the UK exhibitors at Railtex are Association members and the RIA team plays a strong role in the event, providing a focal point for networking and helping overseas delegations to find UK suppliers.

M02 RIA’s activity this year includes arranging appointments with rail sector experts from around the world for the Department for International Trade, organising a series of informative seminars in the Knowledge Hub, and supporting the Rail Supply Group. Railtex also offers the chance to meet with RIA’s new Chief Executive, Darren Caplan, who will be helping open the event.

“Excellence in Engineering”

Find us on Stand G30

Lundy Projects Limited 195 Chestergate Stockport SK3 0BQ Tel: 0161 476 2996 Email: [email protected] Website: www.lundy-projects.co.uk

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Powering the rail industry with rugged solutions Relec Electronics

Relec, based in Dorset, is a specialist supplier to the rail industry that offers a combination of a broad range of railway-specific electronic equipment. This is manufactured by a discrete number of specialist companies to meet the industry’s exacting requirements and is supported by Relec’s own team of highly experienced, qualified engineers. Compliance to national and international standards, safety, reliability and high performance are the key attributes at the heart of the products and services offered.

Power conversion products Products supplied include rugged high-performance power conversion products, AC-DC power supplies, DC-DC converters, DC-AC inverters, displays, EMC filters and vandal-proof switches. Solutions are available for trackside equipment applications running from an AC or DC supply as well as for train-borne duties operating from all common DC traction supplies from 24V to 220V DC. Products offered for rail applications are compliant with national and international railway standards EN50121-3-2 and EN50155. The comprehensive and easy-to-navigate website shows the particular standard to which a product is compliant and whether it has been listed by Network Rail PADS (Parts and Drawing System). Complementing the power supplies is a comprehensive range of EMC filters from 0.5A to 1100A for DC, single-phase and threephase applications.

N68 Case study 3: Bel Power Q Series DC-DC converter Ensuring driver comfort and safety

Displays and touch panels The portfolio extends beyond power conversion products and includes a wide range of the latest in TFT displays (above). These feature both projected capacitive (PCAP) and resistive touch panel technology, together with enhancements for optimum daylight and sunlight viewing, and which allow the modules to be used in extremely harsh and mechanically demanding environments. Displays, which may range in size from 4” to 42”, include custom-built machined cases and are usually tailor-made to the application. Monitors deployed in high-use areas will need antifinger marking treatments and perhaps resistive touch, PCAP and anti-reflective coatings. The following application examples illustrate how appropriate solutions were selected to meet particular customer requirements.

Case Study 1: 110V DC supply voltage from an AC supply The requirement was to simulate the 110V DC train-borne supply voltage from a DC supply. A simple and quickly available solution had to be found but, in addition, the solution had to be robust and installed in a mobile transit case without posing any sort of reliability risk.

The Excelsys Ultimod configurable power supply (below left) offers field proven reliability and a five-year warranty. The Ultimod family comes in two chassis sizes - powerPac sizes: UX4 - 600W, UX6 - 1200W. The UX4 can be populated with up to four powerMod modules, the UX6 can accept up to six.

Case Study 2: Trackside 48V DC battery pack supply unit As part of an upgrade to a new SCADA (Supervisory Control and Data Acquisition) system to control traction power and distribution, a client working for Network Rail needed to provide the means to power a 24V DC system from the trackside 48V DC battery-backed supply using an EN50121 compliant solution. The Q series from Bel Power, which had the additional benefit of being approved by the Network Rail PADS (Parts and Drawing System), was selected. These extremely compact DC-DC converters incorporate all the necessary input and output filtering, signalling, and protection features, and provide important advantages such as flexible output power through primary current limitation, high efficiency, excellent reliability, very low ripple and RFI noise levels, full input to output isolation, negligible inrush current, overtemperature protection, and input over-/ undervoltage lockout. The converter inputs are protected against surges and transients occurring on the source lines.

A motorised sunblind was under consideration for the driver’s cabin to replace the manually operated driver’s sunblind a simple manual chord and pulley system. The new design required a switch-operated solution powered from the traction battery supply. Modern railway locomotives provide a tough electrical environment for any electronic equipment. In this case, Bel Power’s Q series DC-DC converter ({below right) was selected as it is reliable with proven extended MTBF levels and capable of dealing with voltage fluctuations and inrush current requirements.

Ultra-wide input DC-DC converters from Mornsun The URB series from Mornsun is a range of rugged ultra-wide input DC-DC converters which, when used in combination with the specially designed FC series input filters, conforms to the requirements of EN50155 and RIA12 for railway applications. The product has a wide range of input voltages including the most commonly used traction battery voltages with an equally wide range of output voltages. Applications include passenger reading lights, on-board WiFi and passenger USB hubs.

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Concrete for Life

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New heavy-duty modular RRAP solution Rosehill Rail Rosehill Rail, the leading level crossing systems provider, will be showcasing its range of modular rail crossing solutions including its new Interlocking RRAP system. A heavy-duty modular solution, the Interlocking RRAP system has been designed specifically to accommodate irregular sleeper spacing, making it ideal for permanent, semi-permanent and temporary road/rail access points.

N31 With steel rods moulded into each solid rubber panel, the Interlocking RRAP system is ideal for getting RRVs and other heavy machinery onto the track again and again. Customers using the system can install a 10.8 metre road/ rail access point in less than 90 minutes, minimising disruption and significantly reducing costs compared to traditional concrete and other modular systems.

Bearing technology for tomorrow Schaeffler UK The Schaeffler Group makes high-precision components and systems for engine, transmission and chassis applications as well as rolling and plain bearings for a large number of industrial applications. The technology company generated sales of approximately €13.3 billion in 2016, making it one of the world’s largest family-owned companies. It has a worldwide network of manufacturing locations, research and development

Q10 facilities and sales companies, employing around 86,000 people at approximately 170 locations in over 50 countries. The Industrial division supplies components and systems for around 60 industrial sectors worldwide, with a range including miniature bearings only a few millimetres wide through to large-size bearings with an outside diameter of several metres. Individual rail traffic applications are developed in close partnership with manufacturers and operators. The product range includes axlebox bearings, traction motors and gearbox bearings from the FAG brand, complemented by bearings and components from the INA brand for railcar connectors, braking or door systems.

Bespoke speed-sensing solutions K61

Rowe Hankins Rowe Hankins will showcase its range of innovative on-train and trackside safety products. The company, based in Bury, north Manchester, will highlight its skills in the design, development and manufacturing of safety critical rail products, including speed and direction sensors, current monitors and wheel flange lubrication, all of which will be exhibited at the event. Experts in speed-sensor technology and its applications, Rowe Hankins’ engineers can provide bespoke speed sensing solutions. Robust and with a long life expectancy, the sensors are a cost effective solution and are currently used by world leading train companies, including the London Underground, Alstom, Bombardier and Siemens.

Committed to speed sensor advancement, Rowe Hankins continues to invest in new rail technologies and is currently carrying out extensive research and development to ensure its speed sensor solutions effectively respond to the demand for rail technology that both increases utilisation and improves safety.

Bringing 75 years of innovation to the UK Stadler Stadler has been manufacturing cutting edge rolling stock for the last 75 years. From a small family firm in Bussnang, Switzerland, it now has over 7,000 employees in over 30 countries, providing innovative solutions to meet unique challenges rather than relying on off-the-peg products. It’s this expertise which Stadler is bringing to the UK. Stadler has just secured an agreement with Merseytravel worth up to £700 million to build and maintain 52 metro trains. In addition, a £610 million deal with Greater Anglia will see Stadler deliver 58 FLIRT electric and bimode multiple units. Its Class 68 - the most powerful production diesel locomotive to run in the UK - is already transforming

G80 passenger and freight services across the country, while its Class 88 electro-diesel will soon be in operation as a ‘true’ dual-mode loco. Stadler will also supply 17 underground trains to Glasgow Subway’s unusual specifications and is delivering the UK’s first tramtrains to Sheffield.

Mobility for tomorrow

With a track record of over 100 years dedicated to anticipating and solving tomorrow's challenges ahead of the rest, Schaeffler is a preferred development partner for rail sector manufacturers and operators worldwide. Future trends are clear ... Increasingly intelligent rail systems require revolutionary lifecycle management of tomorrow's demands on bearings and mechatronics. Maintenance management is being revolutionised by using Schaeffler condition monitoring products and services. Schaeffler remotely evaluates complex volumes of real-load data to determine requirement-based maintenance. In this way maintenance intervals can be reliably extended, leading to greater rolling stock availability, safety and overall cost savings. The mobility of tomorrow must be more sustainable, more efficient, quieter and safer. Whether you are a high-speed, freight or local transport provider, we look forward to sharing our comprehensive technical expertise. Stand Q10 at RAILTEX | www.schaeffler.co.uk/railway

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Comprehensive service solutions Sulzer Sulzer, a turnkey rotating equipment service supplier to the rail industry, will be highlighting its wide ranging expertise. Highly regarded due to maintenance experience of rotating equipment spanning over 150 years, show attendees will have an opportunity to discover how Sulzer quality greatly extends component service life in rail applications.

P11 In a sector where reliability and the preservation of schedules are paramount, Sulzer offers the responsiveness and quality of service to ensure the utmost performance of equipment. During the exhibition, Sulzer will highlight its wide range of support for traction motors and armatures, traction coils, commutators, impellers, fans, auxiliary motors and bogie modules with some exemplified in a range of models and stand themes. Equally adept in servicing electrical or mechanical equipment, Sulzer can offer maintenance, design and testing services from a number of key 24-hour service centres, operating around the clock to ensure short lead times and maximum uptime for end users and their rolling stock.

High-quality galvanisedsteel security products Technocover Technocover, incorporating TechnoRail, has been designing and manufacturing innovative steel access products since 1993. In that time, the company has gained a reputation as the UK’s leading supplier of third-party accredited physical security galvanised steel access solutions for asset protection. Working for almost every type of industry in the public and private sectors, Technocover engineers a unique range of accredited security products to meet the latest asset security standards. The adaptability of steel products means the most complex design criteria can be met. Technocover has the widest range of accredited LPCB (Loss Prevention Certification Board) tested and certified high-security galvanised

F17 steel access products. This provides clients with the confidence that the products and services provided are assured by third party accreditation. For above ground, below ground and building hardening, new build or retrofit, Technocover has unmatched design, production and installation capabilities to deliver right-firsttime, lowest total cost security solutions answering every physical protection challenge, to any scale.

New features for station Specialist flooring for management metros and other trains Telent Telent, the managed services and whole life asset management specialist, will be showing its station management system, MICA, at Railtex, including new features that have been added for Bank and London Bridge stations, the integration of congestion management as implemented at Clapham Junction, and new media management features to keep passengers informed on travel and station movement. Acumen, the remote condition monitoring platform, implemented with London Underground, will be on show, and will include a new

L31 analytics module which monitors a large number of cameras over low bandwidth links. This year, Telent will also be focusing on its partnerships. Some are well-established, such as with Cisco and Juniper, while others are new - Telent is the deployment partner for Exterion Media’s advertising technology for TfL. Then there is cutting-edge technology - Voltserver offers true innovation in the provision of power for electronic equipment using ‘digital electricity’, which will be powering much of the equipment on the stand.

Treadmaster Flooring Treadmaster, the transport flooring specialist, has been supplying the transit industry since 1951. Today, the product meets the highest ratings of fire standards for Rail including BS6853 Cat 1a and the new European standard EN45545-2 HL3. The products are also incredibly durable and hard wearing, slip resistant and easy to clean, which means operators can benefit from industry leading life cycle costs. In-house capabilities include colour matching to RAL, Pantone and NCS colour references, customisation of flooring to rail car drawing dimensions (minimising cutting and wastage) and machining of bespoke designs/patterns. Treadmaster has a proven pedigree in providing the highest fire

B85 retardant flooring for the rail sector and particularly for metro rolling stock. It is the incumbent flooring supplier to London Underground and is working on a number of projects for TfL including the new Elizabeth line trains. Having exhibited at Railtex since 2011, Treadmaster uses the show as a focal point for its UK customers.

Visit us at Railtex in Birmingham, UK at booth # P11.

Your Repair Partner Helping You Run Like Clockwork Sulzer is known around the world for its breadth of experience servicing electromechanical equipment used in transportation. Our full service offering includes inspection, repair, testing and commissioning, of equipment including AC and DC traction motors, motor-alternator sets and auxiliary motors, generators, repair and manufacture of coils, bogie repairs, braking systems, gearboxes, impellers and their ancillaries, ensuring your fleet runs like clockwork. Contact us on www.sulzer.com

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Data capture using the latest technology G40

Trimble Railway Solutions Trimble's railway solutions combine the latest in GPS/ GNSS, optical, imaging, scanning, and monitoring technologies with customized software and wireless communications, enabling users to capture

the data needed quickly and accurately. Trimble's GEDO systems solutions use integrated processes and workflows for gathering track position data with high precision as well as asset data collection. Based on decades of experience in the railway industry, Trimble GEDO systems provide efficient tools and workflows throughout the rail measurement process. By integrating rugged field hardware with customized software and point of work guidance, Trimble GEDO systems reduce rework and increase productivity. Trimble GEDO systems provide solutions for track documentation, slab track construction, tamping measurement as well as track clearance and asset management.

Is your rolling stock protected? Ultrimax Coatings Ultrimax Coatings are the number one choice for paint shop supplies, consumables, and spray equipment for the rail industry. The wear and tear on railway rolling stock is surely greater than that of any other mode of transport. With interiors exposed to thousands of passengers every day and

Cerabond discs give improved performance A61

Tyrolit Tyrolit is one of the world’s leading manufacturers of bonded grinding, cutting, sawing, drilling and dressing tools. Founded in 1919, the family-owned Austrian company has over 4,200 employees at 27 production locations in 11 countries and a turnover of £550 million worldwide. With many years’ experience supplying transport authorities, track laying organisations and rail maintenance companies, Tyrolit can be trusted to supply the best solutions for applications in the rail sector. Tyrolit produces over 80,000 different products, each one offering a significant advantage in its application. It takes pride, not only in supplying quality tools, but also

offering the support of specialist application engineers to provide customers with the best solutions for their needs. At Railtex, Tyrolit will be showing some of its latest innovations, including ceramic grain Cerabond cutting discs with 40 per cent improved performance, as well as Premium long life and quick grinding cup wheels for all gauge and head of rail applications.

Looking for new technologies? V17

exteriors battered by the elements, dust and debris, the finish applied by rolling stock manufacturers and refurbishers must not only look great but it must be resilient too. Floor protection and painted surface protection are essential components of the rolling stock paint shop specialist’s tool kit. Key attributes include resilience to knocks, abrasions, tears and punctures, ease of application and removal, anti-slip properties and, in some instances, flame retardant qualities. The comprehensive Ultrimax Coatings range includes abrasives, PPE, masking and protection material, spray guns and pumps. Established in 1973, the company has over 40 years of experience in advising and supplying the trade.

Unipart Unipart Rail’s stand will feature everything from power supply technologies through to Instrumentel vehicle door monitoring. Innovative solutions now cover the provision of power control from the National Grid through to the Unipart Dorman LED signalling which controls vehicle movements on both heavy and light rail. And, with clever SSI monitoring from Park Signalling, there are now more solutions than ever. Problems with relays can cause serious problems in the interlocking. With Sparta, Unipart’s portable testing solution, relays can be tested out before they are installed and is now a straightforward activity, ensuring that risks are not imported into the SSI.

N64 Aqueous Guard protects both internal and external surfaces using unique ceramic nano-technology coating, enabling faster and better dirt and graffiti removal. There is even a new cost-effective replacement from SV-Shocks for traditionally refurbished dampers for rail vehicles. Railtex visitors looking for new technologies, or for new solutions to old problems, need to talk with Unipart’s experts on stand N64.

Your partner in the rail industry With many years’ experience supplying transport authorities, track laying organisations and rail maintenance companies, you can trust TYROLIT to supply the best solutions for cutting and grinding applications in the rail sector.

Premium grinding tools since 1919 www.tyrolit.com

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Rail Engineer • May 2017

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Long-term experience brings Bumper Welsh presence efficiency and reliability as eight companies exhibit K31

Voith Turbo

Voith components and systems for rail vehicles provide efficiencies at higher speeds, more comfort coupled with maximum reliability. The company’s core product range includes couplers, vehicle front ends, complete driveline technology and cooling systems. Voith can deliver, from a single source, the customer’s requirements from design and manufacture through to complete integration. Train manufacturers and operators will benefit from Voith’s knowledge and long-term experience in developing and producing key components.

Comprehensive rail depot services Wilcomatic Wilcomatic Rail Division will showcase its comprehensive range of depot equipment, including CET (controlled emission toilets) water replenishing, refuelling, AdBlue and screen wash systems. This is to run alongside its worldwide and established range of specialist wash equipment for trains, trams and monorails. The strategy of Wilcomatic Rail Division is to select key turnkey providers of rail systems and work with them to provide tailor-made systems throughout the world. One example is the Vogelsang CET system which, with its many unique features, is already one of the most highly rated and reliable products found in railway depots in mainland Europe. Wilcomatic is the official UK distributor.

P31

The company also supplies large multi-station complex fuelling delivery systems with large storage tanks, ensuring high speed servicing turnaround times. As well as this new range of products, Wilcomatic Rail Division will be featuring its specialist wash equipment for rail, trams, monorails and APM (automatic passenger movers) systems for airports.

Welsh Government The Welsh Government is taking a prominent space with eight Welsh companies exhibiting. These leading Welsh companies demonstrate how their creativity and originality is making an impact internationally. Mold-based coatings specialists GLS Coatings is again exhibiting following a substantial success at the last Railtex which brought in a six-figure sum business for the company. George Green, general manager of GLS Coatings, said: “We had launched our trademarked GLS 100R which electrically insulates up to 35,000 volts. It is used throughout the UK rail network to prevent bird-strikes shorting the overhead line and to eliminate ‘touch-potential’ issues with signalling location cases for Network Rail. “We were kept exceptionally busy answering technical enquiries and we showed a specially commissioned video of our technicians at work coating the footbridge at York Station. That work was carried out in December 2014 and there have been no line trips since then.” Since Railtex 2015, GLS Coatings Ltd has also used the GLS 100R product to apply anti-slip flooring to terrazzo tiles at some of the UK’s major railway stations and footbridges. Terry Gee, who co-owns Cardiffbased rail security, electrical and telecoms company Gee

C41 Communications with his brother Chris, said: “We want to promote Gee Communications foremost as a Welsh company, uniquely positioned to provide a service to anyone with an interest in investing in Wales and procuring our services.” At Railtex, Terry and his team will have the chance to meet suppliers, manufacturers, competitors, governing bodies and clients faceto-face. Broughton-based DataScope develops fatigue management solutions for the rail industry. Sales and marketing manager Rod Jones said: “We recently launched a range of multi-platform apps which proactively manage fatigue, ensuring that rail operatives are kept safe. We know that our system is unique in the world - and that it can save lives. Operatives can also manage close calls and be safe in the knowledge that there’s an audit trail in place to manage such risks. “The system is already used widely by Network Rail together, with a number of the principal contractors working on rail and highways projects, but we’re keen to further our exposure within the global rail industry at Railtex.” The full list of Welsh companies attending Railtex is: ALC, Morgan Advanced Engineering, GLS, Datascope Systems, PCC, GOS, Furrer and Frey, and Gee Communications.

THE NUMBER ONE CHOICE FOR PAINTSHOP SUPPLIES IN THE RAIL INDUSTRY SEE US ON STAND V17 TO RECEIVE YOUR FREE GOODY BAG

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Rail Engineer • May 2017

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Reduced free consumption High-tech safety with Depot and enhanced performance Personnel Protection Systems ZF Aftermarket ZF Aftermarket will be showcasing its latest and most innovative range of driveline and chassis technology for rail vehicles on stand D17. Visitors will be able to find out more about its latest range of rail sector products which are dedicated to reducing vehicle fuel consumption and enhancing performance and reliability, while

D17 maximising passenger comfort. In addition to this, it will highlight its aftermarket service offering which provides project management for bogie, wheelset and traction motor overhaul, as well as repair, service, and remanufacture of ZF and multibrand transmissions. Products on display will include ZF’s EcoWorld six-speed transmission system, for diesel powered rail applications, and the Get2 Rail Drive Concept for electrically driven ones. Other products on show will include a multi-brand high-speed transmission, as well as suspension components. Visitors will be able to find out more about ZF’s gears and gearboxes, diesel engines for rail traction, bogies, axles, and wheelsets.

S10

Zonegreen Zonegreen is renowned as the original creator of the modern rail depot protection system and is the world market leader in the field with its SMART Depot Personnel Protection Systems (DPPS™). The system, installed throughout the UK and across the world, allows the safe and efficient control of train movements within depots - crucial in today’s busy working environments - protecting both staff and infrastructure. The DPPS is highly advanced, state-of-the-art and incorporates intelligent distributed communication technology, as well as electronic personnel datakeys to uniquely identify staff working in different safety zones. Zonegreen’s safety specialists will be demonstrating their range

of safety and interlocking systems, including the new generation DPPS, on stand S10. The centrepiece of the Sheffieldbased firm’s display will comprise a working road end panel and powered derailer, as well as its innovative depot manager PC system, which logs every action completed on DPPS.

RAILTEX

it's all about planning

Hopefully these previews of some of the displays at Railtex have given you an idea of what to look for. If a company you know wants to visit isn’t in the previous 28 pages, then find them on the list overleaf and track them down on the plan. Don’t forget to come and see your favourite railway engineering magazine on stand D85, as part of the Rail Media display, and try and catch some of the Rail Engineer-organised technical seminars as well. And if you really can’t make it to the NEC between 9 and 11 May, you will be able to read Rail Engineer’s review of the show in the July issue.

Protecting your depot’s most valuable assets

Zonegreen’s SMART DPPS™

Give your rail depot workforce the confidence to work safely & effectively. Even with all of the expensive infrastructure and equipment present in modern railway depots, the most valuable element of any rail facility will always be its workforce. Zonegreen’s SMART Depot Personnel Protection System (DPPS™) protects workers by safely and efficiently controlling train movements within depots. By far the market leader, Zonegreen’s DPPS™ has an unrivalled reputation as the most

advanced, high-quality, reliable, proven and widely-installed product of its kind, with installations both across the UK and around the world. The company boasts unparalleled expertise and experience in depot protection systems and employs an array of highly-skilled specialist engineering staff. Zonegreen is also an experienced and trusted provider of depot interlocking solutions.

Zonegreen contact: E-mail: [email protected] Tel: +44 (0)114 230 0822 Fax: +44 (0)871 872 0349

www.zonegreen.co.uk

3M UK  T35 42 Technology  B31 AATI Rail  S36 Abacus Lighting  Q43 ABG Geosynthetics  K91 Acal BFi UK  A57 Access Design & Engineering F17 Achilles Information  C50 Acksys Communication & Systems Q44 ACOREL  P44 ADComms  B81 Adey Steel  J41 ADLINK Technology  A57 Advanced Resource Managers K80 Advance-TRS  F80 Advantech Europe  B10 AEI Cables  Q68 Aerco  A17 Aerialtronics  J81 Aggreko  W44 Air Products  M64 Airquick (Newark)  W10 AKW A+V Protec Rail  B68 Allan Webb  F02 Alstom Transport UK  F61 Altro  B36 Aluminium Lighting Company C41 Ambersil (CRC UK)  G02 AMiT  R02 Anamet Europe  F36 Anderton Concrete Products  C11 Andre Abrasives Articles  S40 Anixter  F86 A-Plant Rail  L11 Aqua Signal & Telegraphic Systems/Aqua Geocomposites G10 ArcelorMittal Europe C66 Arcelormittal Ringmill  N43 Arco  T41 ASL  J37 Associated Rewinds Ireland E61 Aura Graphics  B41 AutoDrain  W02 AWEX - Wallonia Export Investment Agency  N43 Axminster Carpets  B80 Bakerail Services  A51 Bakerbellfield  N51 Ballyclare  H41 Barkers Engineering  S63 BBM  D11 BCM GRC  V45 Beena Vision - A Timble Company G40 Beeswift  E07 Bender UK  H91 Bernstein  B17 Birley Manufacturing  Q61 BMT Asset Performance  D66 Bolle Safety UK  L80 Bonomi  L50 Botany Weaving Mill  R87 Bott  B64 Brady  C14 Brecknell Willis  E41 British Steel  R54 Buttkereit  B03 ByteSnap Design  D56 Cabinet Office - EPC  N91 Cablecraft  A31

Camfaud Concrete Pumps  Camlin Rail  Camozzi Pneumatics  Cannon Technologies  Capitol Industrial Batteries  CCS Electronics  CeCence  Ceenorm UK  Cembre  Cerdic Foundries  Charcroft Electronics  Ciesse  Cisco  Clemtech  Clyde Fasteners  Colchester Fuel Injection  Commend UK  Concrete Canvas  CPM Group  Craig & Derricott  Creative Composites  Cromwell  CRRC Corporation  CTL Manufacturing  Cubis Systems  D2 Rail  DAC  Daktronics Ireland Co  Danobat Group  Data Track Systems  DataScope Systems  Datum  Deltron Enclosures  Depe Gear Company  Depot Rail  Design and Analysis  Deutsche Bahn  D-Grease UK  Diamond Point International (Europe)  Dieselec Thistle Generators Digital Railway, Network Rail Dilax  Direct Track Solutions  DMS Technologies  Dold Industries  dormakaba  DRB Group  DTI Group  DUCAB  Dura Composites  DVR  DWG  Dyer Engineering  E.T.A. Enclosures (UK)  EAO  Edesix  Edmundson Electrical  EKE-Electronics  Ellis Patents  Elma Electronic UK  Eltek Power (UK)  Emtelle UK  ENAG  EnerSys  Erlau  Eurogamma Spa  Eurotech  Express Medicals  Exxelia 

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Faiveley - Mors Smitt  E41 Federal-Mogul Motorparts F05 Fenix Signalling  A81 Finder Plc  A47 Findlay Irvine  L84 FISA Fabbrica Italiana Sedili Autoferroviari  P51 Fishbone Solutions  A45 Flexicon  M61 FLI Structures  D37 Flotec Industrial  N50 Fluidmesh Networks  Q67 Ford & Stanley  D85 Frauscher UK  G37 Frequentis AG  D81 Freyssinet Rail  W54 FT Transformers  V10 Fuchs Lubricants (UK)  B56 Furrer + Frey GB  C41 G.O.S. Tool & Engineering Services  C41 GAI-Tronics, division of Hubbell  T18 Garrandale Rail  T45 Gee Communications  C41 GenQuip Groundhog  S41 Gillam - Fei  N43 GKN Powertrain Services  C17 Glenair UK  C40 Global Rail News  D85 GLS Coatings  C41 Glutton Cleaning Machines  N43 Gmeinder-Buttkereit  B02 GNB Industrial Power  B37 Go Custom Clothing  W40 Goldwing Cable  G91 GRANDO  N43 GrayBar  M50 Greenwood Engineering  A51 Griflex  M61 Had Fab  B47 Hammond ECS  N40 Hampton Knight  C63 Harmill Systems  C81 Harting  S16 Hartridge  D84 HaslerRail / Saira Electronics M11 Hayley Rail  F11 Hegenscheidt - MFD  H45 HellermannTyton K44 Henkel  N44 Henry Williams  T11 Hepworth Rail  D90 High Speed Two (HS2)  C60 Hilti (Gt. Britain)  R41 Hima Paul Hildebrandt  V41 Hima Sella  C02 Hird Rail Group  P81 Hitachi Rail Europe  J11 Holmatro  T53 Hoppecke Industrial Batteries  R44 Horizon Utility Supplies  D31 Houghton International  G31 HTA Group  G45 Huber+Suhner  B30 Hutchinson Stop-choc  K40 HYT Engineering Co  Q36 Hytorc Unex UK  J02 IDS Ingegneria Dei Sistemi  Y90 iLECSYS Rail  K51 iLine Technologies/

Channeline International  M68 ILME UK  U35 Infodev Electronic Designers E03 Infotec  E67 Innovative Railway Safety (Safety Systems) R50 International Railway Journal  R05 Iris  Q53 IRMIE Impianti  D11 Ixthus Instrumentation  Q55 JBP  N90 Jewers Doors  F60 J-Flex  B60 JHM Butt & Co  T02 Joseph Ash Galvanizing  B16 JST Transformateurs  Q66 Kee Systems  U03 Kelox  S03 KeTech Systems  M31 Keyline Rail  N93 Keytracker  V36 Klauke UK  D31 KLS Europe - BSS  V90 Knorr-Bremse Rail UK  G11 KOREC  G40 Kwik-Step  U51 L.C. Switchgear  L69 Lakowa  C85 Lantech Communications Global E37 LEEA  S80 Lindapter International  Q51 Linmag Rail Milling Service V93 LINSINGER Maschinenbau U11 Lista UK  P90 Loram UK  E45 Lordgate Engineering  F10 LPA Channel Electric  G41 LPA Connection Systems  G41 LPA Group Plc  G41 LPA Lighting Systems  G41 LPA Transport Plus  G41 Lundy Projects  G30 LUR (Lucchini Unipart Rail) H31 Mabey  U17 Masteris  F41 MC Electronics  T51 Mechan  N10 MGF  D57 Mick George  D86 Micromega-Dynamics  N43 Midlands Engine  M65 Milwaukee Composites  S67 Mini Gears Group  R81 Mitsubishi Electric  B05 Modern Railways Magazine N60 Monks and Crane Industrial  U41 Morgan Advanced Materials C41 Morris Line Engineering (MLE) L50 Mors Smitt  E41 Moxa UK  E31 MPI  K66 MRL Eye  J81 MSc Traction  U10 MTL Advanced  G45 MTM Power Messtechnik MellenbachG07 MTU Friedrichshafen  R31 Multipulse Electronics  F46 Murphy Surveys  V91

National College for High Speed Rail C60 Navaho Technologies  N02 Next Generation Rail Technologies  D34 Nomad Digital  B15 Nord-Lock Group  G03 Norelem  U31 Norka Lighting UK  G51 Nusteel Structures  V37 Omicron Electronics UK  E17 OMNIA  L50 Onyxrail  E03 OSL Rail  R67 Pace Networks  L50 Panasonic Business  B81 Panasonic Toughbook  A03 Panduit  C69 Paramount Security Group P67 Paramount Steel Fence  P67 Park Signalling  R11 Parker  S17 Passcomm  Q17 Patentes Talgo  E51 PCC.EU  C41 Permanent Way Institution  Q03 Petards  N59 Pfisterer  L51 PID Systems  B87 Pipe and Piling Supplies  N61 Platipus Anchors  W36 PLURA Innovations  P60 Polarteknik  F64 Polyrack Tech-Group Holding  A69 Portaramp UK  U03 Powersystems UK  C16 Pre Metro Operations  J91 Prefarails  N43 Premier Concrete Pumping  N81 Project7 Consultancy  V34 Provertha  J67 Prysmian Cables & Systems  L81 PSV Wipers  M60 Pulsar  Q41 Quantum Seating  F45 Quiligotti Terrazzo Tiles  U54 R E Cooke  U52 R2P  D45 RAIL & RailReview  Q81 Rail Alliance  L60 Rail Engineer  D85 Rail Forum East Midlands  Q61 Rail Media  D85 Rail Order  B81 Rail Professional  F07 Rail Safety Systems  R50 Rail Supply Group  A15 Rail Technology Magazine  P41 Railmetrics  U02 Railway Gazette International F03 Railway Industry Association  M02 Railway Interiors Expo  J03 RailwayPeople.com E86 Rainford Solutions  K65 RCM (Remote Condition Monitoring) Q85 Rebo BV  F68 Rebosio  L50 Relec Electronics  N68 Renown Rail Welding  M51 RISQS (The Rail Industry Supplier Qualification Scheme)  C50

Rittal  Rosehill Rail  Rotork Midland  Rowe Hankins  Roxburgh EMC  Royal British Legion Industries  Rubbergreen Industrie  Sabre Rail Services  Safeaid  SAFOP  Samuel Taylor  Santon Switchgear  Sapa Pole Products  SCCS Survey Equipment  Schaeffler UK  Schaltbau Machine Electrics  Schweizer Electronic  Schwihag  Scott Cables  Scott Parnell  Sécheron  Selectequip  Semmco  Semperit  Servelec Technologies  Servo Connectors  SHC Heavy Industry  Shield Batteries  Siemens  Sievin Jalkine Oy  Signature Aromas  Sika  Silicone Engineering  Silver Fox Labelling Solutions Site Eye Time-Lapse Films SITECH  SKF  Smiths Rail  Snap-on Industrial  Socomec - Innovative Power Solutions Solo Rail Solutions  South Coast Concrete Pumping  SPAL Automotive UK  Sperry Rail  Stadler  Steatite  Steel Line  Step on Safety  Strail UK  Strukton Rail  Sulzer  Synectics  T+ R Test  Taylor Construction Plant  Tecforce  Technocover (incorporating TechnoRail) Tecton  Telegartner UK  Telent  Televic Rail  Ten 47  Tenconi  Terram  The Chartered Institute of Logistics and Transport  The Institution of Engineering & Technology  The SFS Manufacturing Group  T05 S69

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Thermal Vision Research  L90 Thinking Forward XXI  S44 Tidyco  S17 Time 24  J05 Times Microwave  C35 Tinsley Bridge Group  K69 TPA Rapid Rail Access  S30 Track Access Services  L90 Train Door Solutions  F64 Trainfx  P33 Traka - Assa Abloy  T55 Transcal  E91 TransCityRail Northern Powerhouse Rail P41 Transformers & Rectifiers  L41 Transurb  N43 Tratos  N53 TRB Lightweight Structures  J31 Treadmaster Flooring  B85 Trimble Railway Asset Solutions G40 Trimble Railway Solutions G40 Trimite Global Coatings  D03 Trough-Tec Systems  P81 TSL-Escha  E85 TSP Projects  S61 Turbo Power Systems  E34 Tyrolit  A61 UK Rail Industry Awards  P41 Ultrimax Coatings  V17 Unex Aparellaje Electrico  B44 Unilathe  P93 Unilite International  U37 Unipart Dorman  R11 Unipart Rail  N64 Unipart Rail  R11 Unitrunk  F30 University of Derby  Q61 Uretek  L91 Variable Message Signs  G16 Vector GB  A45 Viewtec Signs  C44 Viper Innovations  T16 Visgomma  B60 Visul Systems  L61 Vogelsang  P31 Voith Turbo  K31 WAGO  U55 Welsh Government  C41 Wavetrain Systems  B69 Webro Cable and Connectors W30 WEC Group  G45 WEC Rail  G45 Wedge Group Galvanizing  S86 Westcode (UK)  D41 Wilcomatic  P31 Windhoff Bahn- & Anlagentechnik N16 WMG Centre HVM Catapult H90 Worlifts  A11 Xrail Group  Q30 York EMC Services  E30 Zephir Spa  D11 Zetica Rail  D16 ZF Services UK  D17 Zircon Software  L68 Zöllner Signal  E87 Zonegreen  S10 Zoppas Industries Heating Element Technologies  M41

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T41

T45

T51 U50

T53 U52

T55 U54

Show Management Office

For more info visit

Sport Games

www.railsport.uk

RT? O P S E V LO DO YOU

Sport Winners Sport It’s a Knockout! Sport

WE NEED YOU!

SING I N A ORG S Y MES? Badminton A G D ALWA N A MATCHES

Sport Chess

helping us If you’re interested in en email promote the event, th rt.uk ambassador@railspo

Sport WE’RE LOOKING FOR RAILSPORT AMBASSADORS Cricket

The all-new RailSport Games will be hosted at Loughborough University in July 2017, when we’ll bring together up to 1,000 people from the rail industry to compete in 15 different sports.

>>

TO HELP SPREAD THE WORD

Sport Darts

If you are passionate about sport and motivated to inspire others to get involved, then this is for you. When you become a RailSport Ambassador, you will receive: • A pack to help you start promoting the event

• Regular updates on the planning and progress of the event

Sport Football

• Complimentary entry to your chosen sport

• Limited edition RailSport Ambassador T-shirt

If you’ve ever been to a Rail Media event before, you know we like to party. After the final whistle, competitors from across the industry can enjoy an evening of live music and socialising.

Sport Hockey

Rail Engineer • May 2017

113

Head of Fleet Contracts Located Rail House, Liverpool – £Competitive Salary

An exciting opportunity has arisen to join Merseyrail as Head of Fleet Contracts, as we embark on a programme that will lead to the introduction of new Stadler trains on the Merseyrail network. This new role will be the principal Merseyrail commercial interface managing the provision of train maintenance and cleaning by Stadler Rail Service UK. This includes the existing fleet under a Maintenance Sub-Contract (MSC), to be replaced by new trains during 2019-2020 under a Train Reliability & Availability Agreement (TARA). This is a new permanent position and a member of the senior management team at Merseyrail. You will be responsible for recruiting and forming the Fleet Contracts Team with the Engineering Director, to whom you report. Initial priorities will be to develop new processes that will enable day-to-day contract management of the fleet, whilst delivering high levels of safety, reliability and availability. The role includes reconciling fleet performance in each period to ensure the contract Service Fee payable to Stadler is accurately calculated. You will also be the main interface for managing the heavy maintenance contract with Angel Trains for the existing fleet.

Practical experience of contract management and negotiation is a must, together with stakeholder and people management skills. Railway rolling stock experience would be an advantage and candidates must be confident working at both strategic and operational levels. Computer literacy and excellent report writing skills are essential and you will be educated to degree level (or equivalent). Candidates may be required to undergo relevant psychometric testing.

Offering Head Hunting capabilit

Head Reducing Offering time to secur

As a Merseyrail employee you will receive a competitive salary and a final salary pension. Free travel is provided across the Merseyrail network with a discount on national rail travel. A generous holiday entitlement and comprehensive benefits scheme make Merseyrail a very attractive place to work. Our headquarters are in Liverpool City Centre, near Lime Street station with easy access to all major transport links.

Reduc Offering Head Hunting capabilities to Niche mar

To apply, please logtime onto our website www.merseyrail.org and follow the Reducing to secure industry specia link on the careers page.

The MSC and TARA are multi-million pound contracts, therefore commercial acumen is key, so candidates should be able to demonstrate experience of managing large budgets in an engineering environment. The Head of Fleet Contracts will also be actively involved in managing the transition from old fleet to new and will be Merseyrail’s principal contact for the new fleet lease with Merseytravel.

Those shortlisted to go forward to the next stage will be invited to attend an interview.

Offering Specialist Resourcing and Head Hunting capabilities to the Rail market Reducing time to secure Rail industry specialists Opportunities available: Senior OLE Design | London - Contract/Permanent - £££ E&P Design CRE | York, Manchester - Contract/Permanent - £££ OLE Design Engineer | Glasgow - Contract/Permanent - £££ Microstation Architect | York - Permanent - £37,000 DOE Rail Project Manager – Design Experience | Birmingham - Permanent - £££ Quantity Surveyor – Mainline Rail | York - Permanent - £££ Rail Civil Design Lead | Birmingham - Permanent - £60,000 DOE PICOT - Operational Comms | London, Midlands, Manchester, York - Contract/Permanent - £££ Telecoms Project Engineer – Operational Comms | North West - Contract - £350-£425 per day Telecoms Tester in Charge – Operational Comms | York, Birmingham, Manchester - Contract/Permanent - £££ Contact Us:

0845 463 5952

[email protected]

www.suitablecandidates.com

114

Rail Engineer • May 2017

RECRUITMENT

Contractor’s Engineering Manager – CEM The CEM would be responsible for managing and directing all engineering governance and assurance across a complex and challenging scope of multidisciplinary civil and rail works. The role will cover design and engineering development as well as on site construction delivery. An Engineering Manager should be confident, self-motivated and a strong team player, who would have acquired adequate knowledge and experience in practicing the following Network Rail Standards:

• • • •

NR/L2/INI/02009 (Engineering Management of Projects). NR/L3/CIV/003 (Engineering Assurance of Design & Construction). And other relevant standards as referenced in the above two. CDM 2015.

REQUIRED SKILLS

• • •

Day to day management of all project level engineering activities, including assessment of permanent and temporary works design, works requirements and the appointment of suitable resource to satisfactorily complete those works. Manage delivery of guidance and service support to contribute a clear view for delivering design management and engineering. Provide operational, strategic and contractual advice and service to bid preparation and project management when associated with design management and engineering.

CALL 0208 859 7706 OR EMAIL [email protected]

Location: New Eltham | London

• • • •

Salary: £50k-80k pa

Selection and appointment of Contractor’s Responsible Engineers (CRE’s). Review of all Designs to ensure coordination between design disciplines. Final review and acceptance of all AFC documents. Responsible for ensuring that all changes in client / company standards are captured, reviewed and briefed.

THE CANDIDATE To be considered for the above post, ideally the candidate should have the following:

• • • •

HND, B.Eng, M.Eng or equivalent degree in civil engineering. 5 years minimum experience in a rail civil environment. Previously acted as a Network Rail approved CEM or a member of ICE with CEng Status would be advantageous. Ability and desire to work under pressure to meet business objectives, without compromising Safety and Compliance.

BENEFITS



£50k-80k pa depending on experience and qualifications with benefits package including a vehicle.

ITE LAU N EBS W

ED CH

NEW

SEE US A RAI T STA LTE ND X 20 E86 17

THE RAI LARGE L JO ST BSI DED TE I ICA N T TED HE WO RLD way People.com

Boost your career prospects

Search RailwayPeople.com for 1000s of exciting new opportunities online

Update your CV and profile today

Talk to us…

…about your multi-disciplinary rail needs SSE Enterprise Rail has a track record of success in M&E, electrification and power, and has also completed projects in many other disciplines on the UK’s railway. Talk to us about your requirements and benefit from our vast industry experience and resources.

We are part of SSE plc, with vast resources and industry expertise throughout the UK and Ireland.

We have delivered some of the industry’s most complex projects, working across multiple disciplines.

We hold a principal contractor’s licence and over 200 RISQS codes.

Contact: Stewart Macpherson [email protected]

07810 818069

We put safety above all else and have received the RoSPA President’s Award for nine consecutive years.

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