Transmision Allison

CATALOGO PARTI DI RICAMBIO SPARE PARTS CATALOGUE CATALOGUE DE PIÈCES DÉTACHÉES CATALOGO DE PIEZAS DE REPUESTO

ALLISON TRANSMISSION 4000 PRODUCT FAMILY

2nd Edition: OCTOBER 2009

Print P/N: A3501877

CATALOGO PARTI DI RICAMBIO SPARE PARTS CATALOGUE CATALOGUE DE PIÈCES DÉTACHÉES CATALOGO DE PIEZAS DE REPUESTO

ALLISON TRANSMISSION 4000 PRODUCT FAMILY

PARTS CATALOG

4000 PRODUCT FAMILIES TRANSMISSIONS PC2456EN CD Version

How to use this CD

—

Parts Catalog

2009 OCTOBER 01 PC2456EN

Allison Transmission VOCATIONAL MODELS Includes Allison 4th Generation Controls 4000 EVS 4000 HS 4000 MH 4000 ORS 4000 RDS 4000 SP 4000 TRV 4200 ORS

4430 4430 ORS 4440 4500 EVS 4500 HS 4500 OFS 4500 ORS 4500 RDS 4500 SP 4500 TRV 4600 ORS

4700 EVS 4700 OFS 4700 RDS 4700 SP

4800 EVS 4800 SP

B 500

HD 4060 HD 4060P HD 4060R HD 4060PR

HD 4560 HD 4560P HD 4560R HD 4560PR

HD 4070 HD 4070P HD 4070R HD 4070PR

HD 4076

B 500P B 500R B 500PR T 425 T 450

Allison Transmission, Inc. P.O. Box 894 Indianapolis, Indiana 46206-0894 www.allisontransmission.com

Printed in USA

Copyright © 2009 Allison Transmission, Inc.

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG TRADEMARK USE

The following trademarks are the property of the companies indicated: • • • • • • • • • • • • • •

Allison DOC® is a registered trademark of Allison Transmission, Inc. DEXRON®-VI is a registered trademark of General Motors Corporation. Garlock® is a registered trademark of Garlock Sealing Technologies. Loctite® is a trademark of Loctite Corporation. MaxxForce® is a registered trademark of International Engine Intellectual Property Company (a subsidiary of Navistar). Pro-Link® is a trademark of NEXIQ Technologies, Inc. ReTran® is a registered trademark of Allison Transmission, Inc. Teflon® is a registered trademark of DuPont Corporation. Torx® is a registered trademark of Camcar/Textron. TranSynd® is a registered trademark of General Motors Corporation. Vamac® is a registered trademark of DuPont Corporation. Vespel® is a registered trademark of DuPont Corporation. Vibra-Seal™ is a trademark of Loctite Corporation. Viton® is a registered trademark of DuPont Corporation. SERVICE LITERATURE

This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul, and parts support for your transmission. For maximum performance and service life from your unit, you may order addtional publications ONLINE at www.allisontransmission.com, or using TOLL FREE: 888-666-5799 INTERNATIONAL: 317-471-4995 (surcharge will be applied for orders placed via phone or FAX.)

2

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

4000 Product Family Service Literature

Publication Name Allison DOC® For PC–Service Tool User Guide *Mechanic’s Tips (WTEC II) *Mechanic’s Tips (WTEC III) *Mechanic’s Tips (Allison 4th Generation Controls) *Mechanic’s Tips (Emergency Vehicle Series—WTEC III Controls) *Mechanic’s Tips (“T” Series—Allison 4th Generation Controls) *Mechanic’s Tips (Truck Recreational Vehicle Series—WTEC III Controls) *Operator’s Manual (International Models) *Operator’s Manual (Bus Series) *Operator’s Manual (Emergency Vehicle Series) *Operator’s Manual (Highway Series) *Operator’s Manual (Motorhome Series) *Operator’s Manual (Rugged Duty Series) *Operator’s Manual (Specialty Series) *Operator’s Manual (Truck Recreational Vehicle Series) *Operator’s Manual (WTEC II) *Operator’s Manual (WTEC III) *Parts Catalog Parts Catalog On CD-ROM Principles Of Operation (WTEC II, WTEC III) Principles Of Operation (Allison 4th Generation Controls) Service Manual (WTEC II, WTEC III) Service Manual (Allison 4th Generation Controls) *Support Equipment Catalog Troubleshooting Manual (WTEC II) Troubleshooting Manual (WTEC III) Troubleshooting Manual (Allison 4th Generation Controls) *Also Available On The Internet At www.allisontransmission.com

20091001

Copyright © 2009 Allison Transmission, Inc.

Publication No. GN3433EN MT2159EN MT3004EN MT4015EN MT3657EN MT4085EN MT3655EN OM4119EN OM3749EN OM3656EN OM3750EN OM3349EN OM3752EN OM3753EN OM3654EN OM2157EN OM2995EN PC2456EN CD2456EN PO2454EN PO4016EN SM2457EN SM4014EN PC2809EN TS2470EN TS2973EN TS3989EN

3

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

4

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

Sectional Index

20091001

How To Use This Catalog

INTRO

Pictorial Index

PICT

Service Kits

SK

A/N Table

A/N

Main Housing

01

Fill Tube

02

Main Shaft

05

Flange

08

Front Support And Oil Pump

10

P1 Planetary

14

P2 Planetary

15

Control Valve

16

Oil Cooler

20

Torque Converter

21

Flexplate And Adapter

24

Rotating Clutch

25

Retarder Accumulator

30

PTO Provision

31

Converter Housing

34

Retarder Controls

35

P3 Planetary And Rear Cover/Retarder

39

Wiring Harnesses And Specifications

70

Throttle Position Sensor (TPS)

71

Electronic Control Unit (ECU)/Shift Selectors

72

Vehicle Interface Module (VIM)

73

Service Information Letters

SIL

Numerical Index

INDEX

Foldouts

FO

Copyright © 2009 Allison Transmission, Inc.

5

Per trasmissione modello 4700 - P.N. 500426464 - vedere i seguenti gruppi: For transmission model 4700 - P.N. 500426464 - see following units: Pour transmission modéle 4700 - P.N. 500426464 - voir les groups suivants:

GROUPS 01-833 MAIN HOUSING GROUP/HD 02-628 FILL TUBE & DIPSTICK 05-612 MAIN SHAFT MODULE 08-802 WITHOUT FLANGE - SHIPPING COVER 10-610 FRT SUPT & OIL PUMP 14-1005 P1 PLANETARY MODULE 15-522 P2 PLANETARY MODULE 16-1824 4" SUMP, W OLS, S7, PLUS 4 20-658 REAR RMT PROV/S 7 21-926 CONVERTER GROUP 25-546 ROTATING CLUTCH GROUP 34-593 CONVERTER HSG MOD 38-859 HD, REAR COVER

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

THIS CATALOG ALSO AVAILABLE ON CD-ROM (CD2456EN) Faster customer service is possible by using your PC to more rapidly find parts information. Order CD2456EN and begin using this technology to your advantage. MODELS COVERED A complete A/N listing of all HD and B 500 models covered by this catalog can be found starting on Page 44. YOU MUST KNOW TRANSMISSION ASSEMBLY PART NUMBER (A/N) To use this catalog you must know the Allison Transmission assembly part number (A/N) or group number found on the transmission nameplate. The nameplate is attached to the rear of the right side of the housing. SERVICE KITS Available service kits are listed on Pages 25–41. NUMERICAL INDEX A numerical index is included in the rear of this catalog. This index is cross-referenced to indicate the history of parts. Parts, both current and superseded, appear in numerical order in the Part No. Column. Current part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are followed by the older part number in the history column. Parts that have been replaced are followed by the part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part replaces (R) an older part. Parts no longer available from Allison Transmission Division are followed by three asterisks (***). Parts not illustrated in the catalog are indicated with NI. CROSS-SECTION A typical cross-sectional view of the transmission is shown on foldouts at the back of this catalog. HOW TO ORDER PARTS If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it are included. If a detail part is ordered, only the detail part is sent unless its part number is starred (*). A starred (*) part number means that part is not serviced separately. This is necessary because certain parts require factory installation or adjustment. If an order is received for a starred (*) part, the assembly or subassembly under which it is indented is sent. NOTE: All parts orders must be directed to your dealer—do not send them to Allison Transmission. Always include the transmission model, the assembly or group number, and the serial number when ordering parts. Be sure to include the part name and number. WARRANTY Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly reviewed to assure it remains competitive. We urge you to ask about it at your local Allison Transmission distributor.

6

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HOW TO USE THIS CATALOG Example: To find the part number of the torque converter pump assembly, follow the procedure below.

1

NOTE: If your nameplate does not look like this illustration, please proceed to Page 8. Obtain the transmission assembly part number (P/N or A/N) and serial number shown on the nameplate. The example assembly number below reads 29509045.

PARTS CATALOG PC2456EN

Main Hsg

A/N

AGR

ICULTURA

L

ERI

CA

UNITE

DA

ILE AEROSPAC

OB

01

02

05

08

10

14

15

16

20

21

722 722 722 722 722 722 722 722 722 722

602 602 602 602 602 602 621 602 602 602

600 601 601 601 601 601 601 600 601 600

714 714 714 714 714 714A 744 714B 714 714

610 610 610 610 609 610 610 610 610 610

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

511 512 512 512 512 512 512 511 512 511

1506 1506 1506 1506 1506 1506 1506 1506 1506 1506

— 540 540 540 540 534A 534G 534G 521 534

768 764 766 765 764 729 764 768 764 766

AM

OM

XX XXXX XX XXXX XX XXXX XX XXXX XX XXXX XX XXXX XX XXXX XX XXXX XX XXXX XX XXXX

OF

UT

29509045

XX XXXX V11014.00.00

2

MODEL

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

WORKERS

4

PART NO.

SERIAL NO.

XXXXXXXXXX MODEL NO.

UAW 933

ENT

Indianapolis, Indiana

IM

EM

E

D

PL

AN

A/N†

Fill Tube

p

29507858 29507859 29507860 29507861 29507862 29509045 29509293 29511425 29511445 29511453

World Transmission Manufactured By

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

Turn to the pictorial index of exploded parts. The Torque Converter Pump Assembly references the Torque Converter Section on Page 21–1.1. The pictorial index for Group 21 should be similar to the example below.

Turn to the Sectional Index and locate the tab for the torque converter, 21. Turning to Section 21, the groups are listed in numerical order. Group 21-729 refers to Figure 21. Figure 21 shows that the torque converter pump assembly is reference number 32. Reference number 32 is part number 29511390. To the right of the part number are recommended spare parts quantities, based on the quantity of units (transmissions) indicated in the heading. PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-729 Torque Converter, Figure 21 TC 419, 2.02:1 Stall Torque Ratio REF NO. 4 32

35 36

PART NO.

NOMENCLATURE Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter. Used Starting With S/N 6610001634. When Replacing 29511411 Converter Pump Assembly With 29514729 Converter Pump Assembly, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . Bolt, T-Head, M8 x 1.25 x 19 mm . . . . . . . . . . . . . . . . . .

REQ

29535586 **

1

29511390 29514730 * 29500616

1 1 36

RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200

21 1

2

4

72

144

216

29

r

25

30 31

TORQUE CONVERTER FIGURE 21–1.1

3

Next, locate the TRANSMISSION ASSEMBLY NUMBER INDEX. An example can be found at the top of the following column. In the example, under the A/N column, find 29509045. Opposite this number, under the Group listing column for Group 21, find the number 729.

PUMP ASSEMBLY

33 32

NOTE: Use the basic procedure explained above to locate any part number required. Also, refer to Page 6 for numerical usage and additional parts ordering information. If your transmission is an Allison remanufactured transmission, use the stamped reference number shown on the nameplate as a serial number for part listing breakpoints. 20091001

Copyright © 2009 Allison Transmission, Inc.

7

Intro

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HOW TO USE THIS CATALOG Example: To find the part number of the torque converter stator and cam assembly, follow the procedure outlined below.

I MP

L

BIL

MO UT

O

2

DATE

UNITED A

Beginning 4/14/98

XXXXXXX XXXXX

ICA

Model XX XXX S/N XXXXXXXXXX

LTURAL

ER

GROUPS

34-XXX 50-XXX

RICU

T WORKERS O F

02-XXX 05-XXX 14-XXXX 15-XXX 21-750 24-XXX

AG

EN

01-XXX 10-XXX 20-XXX 31-XXX 39-XXX

D

EM

Indianapolis, Indiana, USA

E , A E R OSPACE AN

Obtain all group numbers and serial number shown on the nameplate.

AM

1

08-XXX 16-XXXX 25-XXX 38-XXX 70-XXX

3

Turn to the Sectional Index and locate the tab for the Torque Converter, 21. Turning to Section 21, the groups are listed in numerical order. Group 21-750 refers to Figure 21. Figure 21 shows that the stator and cam assembly is reference number 27. Reference number 27 is part number 29505852. Control Valve Oil Cooler

RESERVED FOR PRODUCTION USE ONLY

Torque Converter

Follow Tab to Section 21

Transfer Case

TIDX

TRANS ID NUMBER

Flexplate And Adapter Rotating Clutch V11015.00.00

Turn to the pictorial index. The stator and cam assembly is shown in the Torque Converter Section which is referenced to Page 21–1.1 (Section 21). Each section refers to a different area of the transmission and is now designated by a two digit prefix. For every transmission, the two digit prefix 21 represents the torque converter and is Section 21. As shown on this nameplate, the torque converter group is 21-750.

Retarder Accumulator And Parking Brake

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-750 Torque Converter, Figure 21 TC 421, 1.77:1 Stall Torque Ratio REF NO. 4 21 27 32

PART NO.

NOMENCLATURE Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Complete. . . . . . . . . . . . . . . . . . . . . . Stator and Cam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Complete. Used Prior To S/N 6510024410.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200

REQ

29535586 ** 29511390 29505852 *

1 1 1

1

2

4

29511390

1

1

2

4

21

24 26 27

15 28 29

20

25

30 31

STATOR AND CAM ASSEMBLY

TORQUE CONVERTER FIGURE 21–1.1

33 32

NOTE: Use the basic procedure explained above to locate any part number required. Also, refer to Page 6 for numerical usage and additional parts ordering information.

8

Copyright © 2009 Allison Transmission, Inc.

20091001

34

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

USING THE EXTRANET TO FIND YOUR GROUPS Intro

Example: To find the Engineering Groups for a specific Serial Number.

1

Obtain the transmission serial number shown on the nameplate.

D

AG

RICU

LTURAL

I MP

L

EM EN AM

MO

BIL

T WORKERS O F ER

NIT IC A U ED AU

TO

Indianapolis, Indiana, USA

E, A E R OSPACE AN

FEATURE CONFIGURATION (“E” DESIGNATION SHOWN APPEARS ON SP MODELS ONLY)

EXXXXXX OOAOO XXXXSP TIDA S/N 6610XXXXXX TRANSMISSION MODEL (“SP” DESIGNATION SHOWN APPEARS ON SP MODELS ONLY)

2

V11075.00.00

r

Open the internet browser on your computer. Log on to www.allisontransmission.com. Click the Extranet button and log on to the extranet.

NOTE: To locate the engineering groups contained in any serial number, use the basic procedure explained above, and on the next two pages. Refer to the previous page to locate parts in the printed catalog. Also, refer to Page 6 for numerical usage and additional parts ordering information. If your transmission is an Allison remanufactured transmission, use the stamped reference number shown on the nameplate as a serial number for part listing breakpoints. 20091001

Copyright © 2009 Allison Transmission, Inc.

9

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

USING THE EXTRANET TO FIND YOUR GROUPS (cont’d) Example: To find the Engineering Groups for a specific Serial Number.

3

Select Service > Parts Catalog.

4

Click View The Parts Catalog.

5

Under Advanced Search, make sure the Serial Number or ReTran® Serial Number radio button is checked. Enter your Serial Number in the Search For box.

10

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

USING THE EXTRANET TO FIND YOUR GROUPS (cont’d) Intro

Example: To find the Engineering Groups for a specific Serial Number.

6

A list of the groups associated with your Serial Number will appear.

7

Click on a group to see the parts contained within that group.

20091001

Copyright © 2009 Allison Transmission, Inc.

11

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

FLEXPLATE AND ADAPTER FIGURE 24–1.1

TORQUE CONVERTER FIGURE 21–1.1

PTO PROVISION FIGURE 31–1.1 CONVERTER HOUSING FIGURE 34–1.1

V04771.01.00

Sheet 1. 4000 Product Family Transmissions Pictorial Index 12

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

FRONT SUPPORT AND OIL PUMP FIGURE 10–1.1

ROTATING CLUTCH FIGURE 25–1.1

V04772.02.00

Sheet 2. 4000 Product Family Transmissions Pictorial Index

20091001

Copyright © 2009 Allison Transmission, Inc.

13

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

FILL TUBE FIGURE 02–1.1

MAIN HOUSING FIGURE 01–1.1

P2 PLANETARY FIGURE 15–1.1

P1 PLANETARY FIGURE 14–1.1

V05383.02.00

Sheet 3. 4000 Product Family Transmissions Pictorial Index 14

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

P3 PLANETARY AND REAR COVER / RETARDER FIGURE 39–1.1

FLANGE FIGURE 08–1.1

MAIN SHAFT FIGURE 05–1.1

V07278.04.00

Sheet 4. 4000 Product Family Transmissions Pictorial Index

20091001

Copyright © 2009 Allison Transmission, Inc.

15

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

P3 PLANETARY AND REAR COVER / RETARDER FIGURE 39–1.3

V05279.00.03

Sheet 5. 4000 Product Family Transmissions Pictorial Index 16

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

P3 PLANETARY AND REAR COVER / RETARDER FIGURE 39–1.6

V07036.03.00

Sheet 6. 4000 Product Family Transmissions Pictorial Index

20091001

Copyright © 2009 Allison Transmission, Inc.

17

Pict

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

P3 PLANETARY AND REAR COVER / RETARDER FIGURE 39–1.8

V07037.02.00

Sheet 7. 4000 Product Family Transmissions Pictorial Index 18

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

P3 PLANETARY AND REAR COVER / RETARDER FIGURE 39–1.9

V07038.03.00

Sheet 8. 4000 Product Family Transmissions Pictorial Index 20091001

Copyright © 2009 Allison Transmission, Inc.

19

Pict

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

CONTROL VALVE ASSEMBLY FIGURE 16–1.5

V09500.03.00

Sheet 9. 4000 Product Family Transmissions Pictorial Index 20

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

CONTROL VALVE ASSEMBLY FIGURE 16–1.1

Pict

DE BETACH COFORE CO NT DR NNEC RO OP L MO PINTOR DU G LE

29

50

36

70

V06465.03.00

Sheet 10. 4000 Product Family Transmissions Pictorial Index 20091001

Copyright © 2009 Allison Transmission, Inc.

21

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate. RETARDER CONTROLS FIGURE 35–1.1

WIRING HARNESSES AND SPECIFICATIONS FIGURE 70–1.1 VEHICLE INTERFACE WIRING CONNECTOR

ELECTRONIC CONTROL UNIT CONNECTORS

VEHICLE INTERFACE MODULE CONNECTOR

CHASSIS GROUND

RETARDER MODULATION REQUEST SENSOR CONNECTOR

THROTTLE POSITION SENSOR CONNECTOR

REMOTE SERIAL INTERFACE CONNECTOR

“K” SOLENOID CONNECTOR

DIAGNOSTIC DATA READER CONNECTOR

ACCUMULATOR SOLENOID CONNECTOR

OUTPUT SPEED SENSOR CONNECTOR WIRING HARNESS (STANDARD)

TURBINE SPEED SENSOR CONNECTOR

RETARDER TEMPERATURE SENSOR CONNECTOR SENSOR HARNESS CONNECTOR

ENGINE SPEED SENSOR CONNECTOR

TRANSMISSION CONNECTOR (PRIOR TO MY ’95) TRANSMISSION CONNECTOR (MY ’95)

THROTTLE POSITION SENSOR FIGURE 71–1.1

VEHICLE INTERFACE MODULE (VIM) FIGURE 73–1.1

10

10 P.E

.D.

.D. P.E

P.E.D.

ON

UNIT

IN NOT

COVER ON COVERUSE IN NOT

USE

P.E.D.

VER E CO LAC REP

E LAC REP EN WH UNIT

COVER

P.E.D.

E RAG STO

P.E.D. E RAG STO

WHEN

V04777.02.00

Sheet 11. 4000 Product Family Transmissions Pictorial Index 22

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

OIL COOLER FIGURE 20–1.1 RETARDER ACCUMULATOR FIGURE 30–1.1

WIRING HARNESSES AND SPECIFICATIONS FIGURE 70–1.1

ELECTRONIC CONTROL UNIT (ECU) FIGURE 72–1–1.3 (WTEC II) AND 72–1–1.9 (WTEC III)

SHIFT SELECTORS FIGURE 72–2–1.1 (WTEC II) AND 72–2–1.9 (WTEC III)

E MOD

SHIFT SELECTORS ALLISON 4TH GENERATION CONTROLS FIGURE 72–2–1.29 TCM ALLISON 4TH GENERATION CONTROLS FIGURE 72–1–1.13

DE MO

R

N D

V06137.03.00

Sheet 12. 4000 Product Family Transmissions Pictorial Index 20091001

Copyright © 2009 Allison Transmission, Inc.

23

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

OIL COOLER FIGURE 20–1.3

V07039.00.01

Sheet 13. 4000 Product Family Transmissions Pictorial Index 24

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MY09 STRAIGHT-THROUGH OVERHAUL SEAL AND GASKET KIT—P/N 29547928 Part No. Qty Description 23016014 23043446 23046274 23046376 23047808 23047945 23048037 23048098 23048164 29501099 29501318 29503382 29503383 29503384 29503547 29505800 29505857 29505858 29505863 29506675 29511429 29511437 29511444 29512791 29512863 29512875 29513736 29532361 29534355 29535219 29535224 29535518 29535634 29535692 29537066 29537166 29542084 29542208 29542503 29542832 29542976

4 9 1 3 1 1 2 1 1 1 1 1 3 1 1 2 3 1 3 1 1 2 1 1 1 1 2 1 1 1 1 6 2 2 1 1 1 1 2 1 6

2

4

10

O-ring, 29.7 mm ID O-ring, 8.9 mm ID O-ring, 25.1 mm ID Seal, Face O-ring, 129.8 mm ID Sealring, Piston, 245.57 mm ID Gasket, PTO Cover Sealring, External Lip-Type, 258.25 mm ID Sealring, Internal Lip-Type, 214.06 mm OD Gasket, Main Housing Sealring, Turbine Hub, 66.784 mm OD O-ring, 13.8 mm ID O-ring, 15.6 mm ID O-ring, 18.8 mm ID Gasket, Cooler Port Cover Sealring, External Butt-Joint, 108 mm OD Sealring, External Butt-Joint, 59.4 mm OD Gasket, Converter Housing Sealring, External Butt-Joint, 99 mm OD O-ring, 419.9 mm ID Retainer, Locknut O-ring, 9.1 mm ID O-ring, 75.9 mm ID Washer, Plug O-ring, 47.2 mm ID O-ring, 12.3 mm ID Gasket, PTO Instruction Sheet No. 278 Gasket Bolt, Hx, M14 x 2 x 70 Spacer, Output O-ring, Solenoid Washer, Belleville Bolt, M10 x 1.5 x 30, Socket Hd Gasket, Suction Filter Washer, Belleville Seal, Feedthrough Standoff Instruction Sheet No. 301 Piston, C3/C4 Instruction Sheet No. 316 O-ring, 10.65 mm ID

(continued on next page) NOTE: B 500 Master Overhaul Kit 29542383 And B 500R Master Overhaul Kit w/Retarder 29542384 Are No Longer Available From Allison Transmission. See SIL 11-WT-05. 20091001

Copyright © 2009 Allison Transmission, Inc.

25

SK

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MY09 STRAIGHT-THROUGH OVERHAUL SEAL AND GASKET KIT—P/N 29547928 (cont’d) Part No. Qty Description 29542991 29544782 29544789 29545519 29546156 29546158 29546159 29546160 29546161 29546163 29546164 29546229 29546234 29546539

1 2 1 1 1 1 1 1 1 1 1 1 1 1

4 9 1 3 1 1 2 1 1 1 1 1 1 3 1 1 2 3 1 3 1

4

10

2

4

10

Seal, Face Ferrule, One-Piece, Viton® Instruction Sheet No. 321 Seal Assembly Sealring, Piston, 202.05 mm ID. Color Coded Yellow. Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue. Sealring, Piston, 137.57 mm ID. Color Coded White. Sealring, Piston, 109.58 mm ID. Color Coded Orange. Sealring, Piston, 239.9 mm ID. Color Coded Green. Sealring, Piston, 325.68 mm ID. Color Coded White. Sealring, Piston, 98.42 mm ID. Color Coded Red. Seal, Fill Tube Seal Assembly, Output Gasket, Channel Plate

STRAIGHT-THROUGH OVERHAUL KIT, ALLISON 4th GENERATION CONTROLS—P/N 29546247 See SIL 15-WT-05. Part No. Qty Description 23016014 23043446 23046274 23046376 23047808 23047945 23048037 23048098 23048164 29501099 29501318 29503208 29503382 29503383 29503384 29503547 29505800 29505857 29505858 29505863 29506675

2

O-ring, 29.7 mm ID O-ring, 8.9 mm ID O-ring, 25.1 mm ID Seal, Face O-ring, 129.8 mm ID Sealring, Piston, 245.57 mm ID Gasket, PTO Cover Sealring, External Lip-Type, 258.25 mm ID Sealring, Internal Lip-Type, 214.06 mm OD Gasket, Main Housing Sealring, Turbine Hub, 66.784 mm OD O-ring, 34.6 mm ID O-ring, 13.8 mm ID O-ring, 15.6 mm ID O-ring, 18.8 mm ID Gasket, Cooler Port Cover Sealring, External Butt-Joint, 108 mm OD Sealring, External Butt-Joint, 59.4 mm OD Gasket, Converter Housing Sealring, External Butt-Joint, 99 mm OD O-ring, 419.9 mm ID

(continued on next page)

26

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 STRAIGHT-THROUGH OVERHAUL KIT, ALLISON 4th GENERATION CONTROLS—P/N 29546247 (cont’d) See SIL 15-WT-05. Part No. Qty Description 29511429 29511437 29511444 29512791 29512863 29512875 29513736 29532361 29534355 29535219 29535224 29535518 29535634 29535692 29537066 29537166 29542084 29542208 29542503 29542832 29542920 29542976 29542991 29544782 29544789 29545519 29546156 29546158 29546159 29546160 29546161 29546163 29546164 29546229 29546234

20091001

1 2 1 1 1 1 2 1 1 1 1 6 2 2 1 1 1 1 2 1 1 6 1 2 1 1 1 1 1 1 1 1 1 1 1

SK 2

4

10

Retainer, Locknut O-ring, 9.1 mm ID O-ring, 75.9 mm ID Washer, Plug O-ring, 47.2 mm ID O-ring, 12.3 mm ID Gasket, PTO Instruction Sheet No. 278 Gasket Bolt, Hx, M14 x 2 x 70 Spacer, Output O-ring, Solenoid Washer, Belleville Bolt, M10 x 1.5 x 30, Socket Hd Gasket, Suction Filter Washer, Belleville Seal, Feedthrough Standoff Instruction Sheet No. 301 Piston, C3/C4 Instruction Sheet No. 316 Gasket, Channel Plate O-ring, 10.65 mm ID Seal, Face Ferrule, One-Piece, Viton® Instruction Sheet No. 321 Seal Assembly Sealring, Piston, 202.05 mm ID. Color Coded Yellow. Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue. Sealring, Piston, 137.57 mm ID. Color Coded White. Sealring, Piston, 109.58 mm ID. Color Coded Orange. Sealring, Piston, 239.9 mm ID. Color Coded Green. Sealring, Piston, 325.68 mm ID. Color Coded White. Sealring, Piston, 98.42 mm ID. Color Coded Red. Seal, Fill Tube Seal Assembly, Output

Copyright © 2009 Allison Transmission, Inc.

27

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 COMPLETE STRAIGHT-THROUGH SEAL AND GASKET KIT—P/N 29546245 See SIL 27-WT-96 And SIL 21-WT-03. Part No.

Qty

23014057 23016014 23016455 23043446 23046274 23046376 23047808 23047945 23048037 23048098 23048164 23048627 29501099 29501318 29501439 29503208 29503382 29503383 29503384 29503547 29505800 29505857 29505858 29505863 29506675 29511429 29511437 29511444 29512791 29512863 29512875 29513736 29532361 29534355 29535219 29535224

4 4 4 10 1 6 1 1 2 1 1 1 1 1 1 1 3 5 1 1 2 3 1 3 1 1 2 1 1 1 1 2 1 1 1 1

2

4

10

Description O-ring, 12.4 mm ID O-ring, 29.7 mm ID O-ring, 17.2 mm ID O-ring, 8.9 mm ID O-ring, 25.1 mm ID Seal, Face O-ring, 129.8 mm ID Sealring, Piston, 245.57 mm ID. Color Coded White. Gasket, PTO Cover Sealring, External Lip-Type, 258.25 mm ID Sealring, Internal Lip-Type, 214.06 mm OD O-ring, 23.4 mm ID Gasket, Main Housing Sealring, Turbine Hub, 66.784 mm OD O-ring, 7.6 mm ID O-ring, 34.6 mm ID O-ring, 13.8 mm ID O-ring, 15.6 mm ID O-ring, 18.8 mm ID Gasket, Cooler Port Cover Sealring, External Butt-Joint, 108 mm OD Sealring, External Butt-Joint, 59.4 mm OD Gasket, Converter Housing Sealring, External Butt-Joint, 99 mm OD O-ring, 419.9 mm ID. No Color Code. Retainer, Locknut O-ring, 9.1 mm ID O-ring, 75.9 mm ID Washer, Plug O-ring, 47.2 mm ID O-ring, 12.3 mm ID Gasket, PTO Instruction Sheet No. 278 Gasket, Rear Cover Bolt, Hx Hd, M14 x 2 x 70 Spacer, Output

(continued on next page)

28

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 COMPLETE STRAIGHT-THROUGH SEAL AND GASKET KIT—P/N 29546245 (cont’d) See SIL 27-WT-96 And SIL 21-WT-03. Part No.

Qty

29535634 29535692 29537066 29537166 29539518 29542084 29542208 29542832 29542920 29542991 29544138 29544782 29544789 29545519 29546156 29546158 29546159 29546160 29546161 29546163 29546164 29546229 29546234 29546237

2 2 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

2 1 1 1 1 1 1

2

4

10

2

4

10

Description Washer, Belleville Bolt, M10 x 1.5 x 30, Socket Hd Gasket, Filter Washer, Belleville Piston Assembly, C3/C4 Clutch Seal, Feedthrough Standoff Instruction Sheet No. 301 Instruction Sheet No. 316 Gasket, Channel Plate Seal, Face Seal Assembly, Oil Ferrule, One-Piece, Viton® Instruction Sheet No. 321 Seal Assembly Sealring, Piston, 202.05 mm ID. Color Coded Yellow. Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue. Sealring, Piston, 137.57 mm ID. Color Coded White. Sealring, Piston, 109.58 mm ID. Color Coded Orange. Sealring, Piston, 239.9 mm ID. Color Coded Green. Sealring, Piston, 325.68 mm ID Sealring, Piston, 98.42 mm ID Seal, Fill Tube Seal Assembly, Output Seal Assembly, Output

SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29546252 See SIL 15-WT-05. Part No. Qty Description 23043446 29503382 29503384 29505629 29530491 29530526 29532692

SK

O-ring, 8.9 mm ID O-ring, 13.8 mm ID O-ring, 18.5 mm ID Nut, Speed Seal, Lip, Piston, ID Gasket, Adapter Housing O-ring, 88.6 mm ID

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

29

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29546252 See SIL 15-WT-05. Part No. Qty Description 29533990 29535518 29536767 29542976 29546162

1 6 1 6 1

1 1 1 1 1 2 1 1 1 1 1 1 1

3 4 6 1 1 11 1 3 1 1

10

2

4

10

2

4

10

O-ring, 12.4 mm ID O-ring, 17.2 mm ID O-ring, 8.9 mm ID O-ring, 13.8 mm ID O-ring, 18.5 mm ID Nut, Speed Seal, Lip, Piston, ID Gasket, Adapter Housing O-ring, 88.6 mm ID Gasket, Cooler Port Cover Gasket, HD7 Jumper Manifold Sealring, Piston, OD Seal Assembly

MY09 COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29547929 Part No. Qty Description 23015927 23016014 23016455 23019664 23040579 23043446 23046274 23046376 23047808 23047924

4

Gasket, Cooler Port Cover O-ring, Solenoid Gasket, HD7 Jumper Manifold O-ring, 10.65 mm ID Sealring, Piston, OD

SEAL AND GASKET KIT FOR 4700 EVS, 4700 RDS, 4700 SP, 4800 EVS, 4800 RDS, 4800 SP, HD 4070, AND HD 4076—P/N 29546251 Part No. Qty Description 23014057 23016455 23043446 29503382 29503384 29505629 29530491 29530526 29532692 29533990 29536767 29546162 29546238

2

O-ring, 37.5 mm ID O-ring, 29.7 mm ID O-ring, 17.2 mm ID O-ring, 16.4 mm ID O-ring, 7.6 mm ID O-ring, 8.9 mm ID O-ring, 25.1 mm ID Seal, Face O-ring, 129.8 mm ID O-ring, 355.2 mm ID

(continued on next page)

30

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MY09 COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29547929 (cont’d) Part No. Qty Description 23047945 23048037 23048098 23048164 29501099 29501318 29503208 29503382 29503383 29503384 29505800 29505857 29505858 29505863 29506675 29507890 29511444 29512791 29512863 29512875 29513736 29532361 29535219 29535224 29535518 29535902 29536728 29536766 29537066 29537166 29541566 29542084 29542208 29542493 29542503 29542832 29542976 29542991 29543047

1 2 1 1 1 1 2 1 3 1 2 3 1 3 1 2 1 1 1 1 2 1 1 1 7 1 1 1 1 1 1 1 1 1 2 1 7 1 1

SK 2

4

10

Sealring, Piston, 245.57 mm ID. Color Coded White. Gasket, PTO Cover Sealring, External Lip-Type, 258.25 mm ID Sealring, Internal Lip-Type, 214.06 mm OD Gasket, Main Housing Sealring, Turbine Hub, 66.784 mm OD O-ring, 34.6 mm ID O-ring, 13.8 mm ID O-ring, 15.6 mm ID O-ring, 18.8 mm ID Sealring, External Butt-Joint, 108 mm OD Sealring, External Butt-Joint, 59.4 mm OD Gasket, Converter Housing Sealring, External Butt-Joint, 99 mm OD O-ring, 419.9 mm ID. No Color Code. Sealring, Retarder, 146 mm OD O-ring, 75.9 mm ID Washer, Tachograph Plug, 18.35 mm ID O-ring, 47.2 mm ID O-ring, 12.3 mm ID Gasket, PTO Instruction Sheet No. 278 Bolt, Hx Hd, M14 x 2 x 70 Spacer, Output O-ring, Solenoid Gasket, Stator Housing Gasket, Retarder Housing Cover Gasket, Jumper Manifold Gasket, Filter Washer, Belleville Gasket, Retarder Housing Seal, Feedthrough Standoff Instruction Sheet No. 301 Gasket, Control Body Cover Piston, C3/C4 Clutch Instruction Sheet No. 316 O-ring, 10.65 mm ID Seal, Face Seal, Square Cut O-ring

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

31

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MY09 COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29547929 (cont’d) Part No. Qty Description 29544645 29544782 29544789 29544826 29545519 29546156 29546158 29546159 29546160 29546161 29546163 29546164 29546229 29546234 29546539 29547921

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3 4 6 1 1 11 1 3 1 1 1 2 1 1 1 1 2

4

10

2

4

10

O-ring Ferrule, One-Piece, Viton® Instruction Sheet No. 321 O-ring Seal Assembly Sealring, Piston, 202.05 mm ID. Color Coded Yellow. Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue. Sealring, Piston, 137.57 mm ID. Color Coded White. Sealring, Piston, 109.58 mm ID. Color Coded Orange. Sealring, Piston, 239.9 mm ID. Color Coded Green. Sealring, Piston, 325.68 mm ID. Color Coded White. Sealring, Piston, 98.42 mm ID. Color Coded Red. Seal, Fill Tube Seal Assembly, Output Gasket, Channel Plate Plate, Separator

COMPLETE RETARDER SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29547923 See SIL 15-WT-05. Part No. Qty Description 23015927 23016014 23016455 23019664 23040579 23043446 23046274 23046376 23047808 23047924 23047945 23048037 23048098 23048164 29501099 29501318 29503208

2

O-ring, 37.5 mm ID O-ring, 29.7 mm ID O-ring, 17.2 mm ID O-ring, 16.4 mm ID O-ring, 7.6 mm ID O-ring, 8.9 mm ID O-ring, 25.1 mm ID Seal, Face O-ring, 129.8 mm ID O-ring, 355.2 mm ID Sealring, Piston, 245.57 mm ID. Color Coded White. Gasket, PTO Cover Sealring, External Lip-Type, 258.25 mm ID Sealring, Internal Lip-Type, 214.06 mm OD Gasket, Main Housing Sealring, Turbine Hub, 66.784 mm OD O-ring, 34.6 mm ID

(continued on next page)

32

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 COMPLETE RETARDER SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29547923 (cont’d) See SIL 15-WT-05. Part No. Qty Description 29503382 29503383 29503384 29505800 29505857 29505858 29505863 29506675 29507890 29511444 29512791 29512863 29512875 29513736 29532361 29535219 29535224 29535518 29535902 29536728 29536766 29537066 29537166 29541566 29542084 29542208 29542493 29542503 29542832 29542920 29542976 29542991 29543047 29544645 29544782 29544789 29544826

1 3 1 2 3 1 3 1 2 1 1 1 1 2 1 1 1 7 1 1 1 1 1 1 1 1 1 2 1 1 7 1 1 1 2 1 1

SK 2

4

10

O-ring, 13.8 mm ID O-ring, 15.6 mm ID O-ring, 18.8 mm ID Sealring, External Butt-Joint, 108 mm OD Sealring, External Butt-Joint, 59.4 mm OD Gasket, Converter Housing Sealring, External Butt-Joint, 99 mm OD O-ring, 419.9 mm ID. No Color Code. Sealring, Retarder, 146 mm OD O-ring, 75.9 mm ID Washer, Tachograph Plug, 18.35 mm ID O-ring, 47.2 mm ID O-ring, 12.3 mm ID Gasket, PTO Instruction Sheet No. 278 Bolt, Hx Hd, M14 x 2 x 70 Spacer, Output O-ring, Solenoid Gasket, Stator Housing Gasket, Retarder Housing Cover Gasket, Jumper Manifold Gasket, Filter Washer, Belleville Gasket, Retarder Housing Seal, Feedthrough Standoff Instruction Sheet No. 301 Gasket, Control Body Cover Piston, C3/C4 Clutch Instruction Sheet No. 316 Gasket, Channel Plate O-ring, 10.65 mm ID Seal, Face Seal, Square Cut O-ring O-ring Ferrule, One-Piece, Viton® Instruction Sheet No. 321 O-ring

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

33

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 COMPLETE RETARDER SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29547923 (cont’d) See SIL 15-WT-05. Part No. Qty Description 29545519 29546156 29546158 29546159 29546160 29546161 29546163 29546164 29546229 29546234 29547921

1 1 1 1 1 1 1 1 1 1 1

5 1 3 4 6 1 11 1 6 1 1 1 2 1 1 1 1 1 1 2 3 5

4

10

2

4

10

Seal Assembly Sealring, Piston, 202.05 mm ID. Color Coded Yellow. Sealring, Piston, 315.17 mm ID. Color Coded Light Blue. Sealring, Piston, 137.57 mm ID. Color Coded White. Sealring, Piston, 109.58 mm ID. Color Coded Orange. Sealring, Piston, 239.9 mm ID. Color Coded Green. Sealring, Piston, 325.68 mm ID Sealring, Piston, 98.42 mm ID Seal, Fill Tube Seal Assembly, Output Plate, Separator

COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29546246 See SIL 27-WT-96 And SIL 21-WT-03. Part No. Qty Description 23014057 23015806 23015927 23016014 23016455 23040579 23043446 23046274 23046376 23047808 23047924 23047945 23048037 23048098 23048164 23048627 29501099 29501318 29501439 29503208 29503382 29503383

2

O-ring, 12.4 mm ID O-ring, 23.5 mm ID O-ring, 37.5 mm ID O-ring, 29.7 mm ID O-ring, 17.2 mm ID O-ring, 7.6 mm ID O-ring, 8.9 mm ID O-ring, 25.1 mm ID Seal, Face O-ring, 129.8 mm ID O-ring, 355.2 mm ID Sealring, Piston, 245.57 mm ID. Color Coded White. Gasket, PTO Cover Sealring, External Lip-Type, 258.25 mm ID Sealring, Internal Lip-Type, 214.06 mm OD O-ring, 23.4 mm ID Gasket, Main Housing Sealring, Turbine Hub, 66.784 mm OD O-ring, 7.6 mm ID O-ring, 34.6 mm ID O-ring, 13.8 mm ID O-ring, 15.6 mm ID

(continued on next page)

34

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29546246 (cont’d) See SIL 27-WT-96 And SIL 21-WT-03. Part No. Qty Description 29503384 29505800 29505857 29505858 29505863 29506675 29507890 29507891 29510499 29511062 29511429 29511437 29511444 29512744 29512791 29512863 29512875 29513736 29532361 29535219 29535224 29535634 29535692 29535902 29536728 29536766 29537066 29537166 29539518 29541566 29542084 29542208 29542832 29542920 29542991 29544138 29544782 29544789

1 2 3 1 3 1 2 1 1 1 1 2 1 2 1 1 1 2 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1

2

4

10

O-ring, 18.8 mm ID Sealring, External Butt-Joint, 108 mm OD Sealring, External Butt-Joint, 59.4 mm OD Gasket, Converter Housing Sealring, External Butt-Joint, 99 mm OD O-ring, 419.9 mm ID. No Color Code. Sealring, Retarder, 146 mm OD Gasket, Channel Plate O-ring, 21.9 mm ID Gasket, Solenoid Cover Retainer, Locknut O-ring, 9.1 mm ID O-ring, 75.9 mm ID Gasket, Separator Plate Washer, Tachograph Plug, 18.35 mm ID O-ring, 47.2 mm ID O-ring, 12.3 mm ID Gasket, PTO Instruction Sheet No. 278 Bolt, Hx Hd, M14 x 2 x 70 Spacer, Output Washer, Belleville Bolts, Socket Hd, M10 x 1.5 x 30 Gasket, Stator Housing Gasket, Retarder Housing Cover Gasket, Jumper Manifold Gasket, Filter Washer, Belleville Piston Assembly, C3/C4 Clutch Gasket, Retarder Housing Seal, Feedthrough Standoff Instruction Sheet No. 301 Instruction Sheet No. 316 Gasket, Channel Plate Seal, Face Seal Assembly, Oil Ferrule, One-Piece, Viton® Instruction Sheet No. 321

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

35

SK

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29546246 (cont’d) See SIL 27-WT-96 And SIL 21-WT-03. Part No. Qty Description 29545519 29546156 29546158 29546159 29546160 29546161 29546163 29546164 29546229 29546234 29546237

1 1 1 1 1 1 1 1 1 1 1

9 3 1 1 1 1 1 6 1 1 6 1 2 1 1

9 3 1

10

2

4

10

2

4

10

O-ring, 8.9 mm ID Seal, Face O-ring, 23.4 mm ID Gasket, Main Housing O-ring, 14 mm ID O-ring, 18.8 mm ID O-ring, 47.2 mm ID O-ring, Solenoid Gasket, Suction Filter Seal, Feedthrough Standoff O-ring, 10.65 mm ID Seal, Face Ferrule, One-Piece, Viton® Instruction Sheet No. 321 Gasket, Channel Plate

CONTROL MODULE SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29544798 See SIL 15-WT-05. Part No. Qty Description 23043446 23046376 23048627

4

Seal Assembly Sealring, Piston, 202.05 mm ID. Color Coded Yellow. Sealring, Piston, 315.17 mm ID. Color Coded Light Blue. Sealring, Piston, 137.57 mm ID. Color Coded White. Sealring, Piston, 109.58 mm ID. Color Coded Orange. Sealring, Piston, 239.9 mm ID. Color Coded Green. Sealring, Piston, 325.68 mm ID Sealring, Piston, 98.42 mm ID Seal, Fill Tube Seal Assembly, Output Seal Assembly, Output

MY09 CONTROL MODULE SEAL AND GASKET KIT—P/N 29547930 Part No. Qty Description 23043446 23046376 23048627 29501099 29503382 29503384 29512863 29535518 29537066 29542084 29542976 29542991 29544782 29544789 29546539

2

O-ring, 8.9 mm ID Seal, Face O-ring, 23.4 mm ID

(continued on next page)

36

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 CONTROL MODULE SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29544798 (cont’d) See SIL 15-WT-05. Part No. Qty Description 29501099 29503382 29503384 29512863 29537066 29542084 29542920 29542991 29544782 29544789

1 3 1 1 1 1 1 1 2 1

20091001

4 2 4 10 6 1 1 1 3 2 1 1 2 1 1 1 1 1

2

4

10

2

4

10

Gasket, Main Housing O-ring, 14 mm ID O-ring, 18.8 mm ID O-ring, 47.2 mm ID Gasket, Suction Filter Seal, Feedthrough Standoff Gasket, Channel Plate Seal, Face Ferrule, One-Piece, Viton® Instruction Sheet No. 321

CONTROL MODULE SEAL AND GASKET KIT—P/N 29544788 Part No. Qty Description 23014057 23016014 23016455 23043446 23046376 23048627 29501099 29501439 29503382 29503383 29503384 29512863 29544782 29537066 29542084 29542920 29542991 29544789

SK

O-ring, 12.4 mm ID O-ring, 29.7 mm ID O-ring, 17.2 mm ID O-ring, 8.9 mm ID Seal, Face O-ring, 23.4 mm ID Gasket, Main Housing O-ring, 7.6 mm ID O-ring, 14 mm ID O-ring, 15.6 mm ID O-ring, 18.8 mm ID O-ring, 47.2 mm ID Ferrule, One-Piece, Viton® Gasket, Suction Filter Seal, Feedthrough Standoff Gasket, Channel Plate Seal, Face Instruction Sheet No. 321

Copyright © 2009 Allison Transmission, Inc.

37

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 SIX SPEED MAIN CONTROL VALVE BODY KIT—P/N 29546991 See SIL 28-WT-07. Part No. Qty Description 23049345 29546550 29546779 29546993

2 1 1 1

2 1 1 1

1 1 1 1 1 1 1 1

1 1 1 1 1

1 1 1

4

10

2

4

10

4

8

20

4

8

20

O-ring, 75.9 mm ID Gasket, Filter Cover Filter, Oil Instruction Sheet No. 322 O-ring, 85.3 mm ID

INITIAL MAIN FILTER KIT FOR 2 INCH SUMP—P/N 29540495 *** Part No. Qty Description 29507437 29524449 29545777

2

Instruction Sheet No. WT-101 Shim, 0.203 mm (0.008 inch) Shim, 0.381 mm (0.015 inch) Shim, 0.559 mm (0.022 inch) Shim, 0.736 mm (0.029 inch) Shim, 0.914 mm (0.036 inch) Shim, 1.092 mm (0.043 inch) Shim, Flat Washer

INITIAL MAIN FILTER KIT FOR 4 INCH SUMP—P/N 29540496 *** Part No. Qty Description 29507437 29524449 29538232 29545778 29548953

10

Pin, Retaining, 5 x 43 mm Stop, Valve Body, Control Valve Instruction Sheet No. 328

TORQUE CONVERTER TO TRANSMISSION SHIM KIT—P/N 29503828 Part No. Qty Description 29503814 29505681 29505682 29505683 29505684 29505685 29505686 29505688

4

Pin, Retaining, 5 x 43 mm Stop, Valve Body, Control Valve Instruction Sheet No. 328

SEVEN SPEED MAIN CONTROL VALVE BODY KIT—P/N 29546992 See SIL 28-WT-07. Part No. Qty Description 23049345 29546550 29546815 29546993

2

O-ring, 75.9 mm ID Gasket, Filter Cover Filter, Oil

(continued on next page) *** No Longer Available From Allison Transmission.

38

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 INITIAL MAIN FILTER KIT FOR 2 INCH SUMP—P/N 29540495 (cont’d)*** Part No. Qty Description 29545778 29548953

1 1

2 2 2 2 2 1 2

2 2 2 2 1 2 2

12 24 24 24 12 12 24 24

4

8

20

4

8

20

4

8

20

4

8

20

O-ring, 16.4 mm ID Sealring, 88.6 mm ID O-ring, 75.9 mm ID Gasket, Filter Cover Instruction Sheet No. 322 Filter, Oil O-ring, 85.3 mm ID

REFUSE FLEET FILTER SERVICE KIT—P/N 29545781 Part No. Qty Description 23019664 29501469 29507437 29524449 29537805 29545778 29545780 29548953

20

O-ring, 16.4 mm ID Sealring, 88.6 mm ID O-ring, 75.9 mm ID Gasket, Filter Cover Filter, Oil Instruction Sheet No. 322 O-ring, 85.3 mm ID

MAIN FILTER KIT FOR 4 INCH SUMP—P/N 29548988 See SIL 26-WT-06. Part No. Qty Description 23019664 29501469 29507437 29524449 29545778 29545780 29548953

8

Instruction Sheet No. 322 O-ring, 85.3 mm ID

MAIN FILTER KIT FOR 2 INCH SUMP—P/N 29548987 See SIL 26-WT-06. Part No. Qty Description 23019664 29501469 29507437 29524449 29545777 29545778 29548953

4

O-ring, 16.4 mm ID Sealring, 88.6 mm ID O-ring, 75.9 mm ID Gasket, Filter Cover Transmission Fluid Sampling And Analysis Kit Instruction Sheet No. 322 Filter, Oil O-ring, 85.3 mm ID

TRANSMISSION FLUID SAMPLING AND ANALYSIS KIT—P/N 29537805

*** No Longer Available From Allison Transmission.

20091001

Copyright © 2009 Allison Transmission, Inc.

39

SK

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 TRANSMISSION MAIN CONNECTOR UPDATE KIT—P/N 29519127 Part No. 12034413 Or 29511371 29521872 29541280 Or 29514043 29541281 Or 29514042 29541284 Or 29514041 29542587 Or 29511366 29544001 Or 29511365

Qty

Description

16

Plug, Cavity

1 1

Instruction Sheet No. 268 Seal

1

Retainer, Conduit

1

Backshell

24

Socket, Terminal

1

Connector, Deutsch 31-Way

INTEGRAL SUMP COOLER KIT—P/N 29541121 Part No.

Qty

11515322 11515323 29507843 29536761 29536762 29536769 29536947 29538013 29538016 29538021 29541884 29541885

6 16 1 2 2 2 1 1 1 1 3 7

40

1 2 2 2 1 2 2

50

200

25

50

200

4

8

20

Description Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm Bolt, Large Hx Flange Hd, M10 x 1.5 x 60 mm Plug Assembly, Front Cooler Port Gasket, Manifold To Water Outlet Gasket, Manifold To Cooler Adapter, Water Outlet Bolt, Large Hx Flange Hd, M10 x 1.5 x 50 mm Cooler, Integral Gasket, Integral Cooler Manifold Assembly, Integral Cooler Bolt, Large Hx Flange Hd, M12 x 1.75 x 195 mm Bolt, Large Hx Flange Hd, M10 x 1.5 x 187.5 mm

REMOTE FILTER CONVERSION KIT—P/N 29545845 Used Starting With S/N 6610009730. See SIL 12-WT-04. Part No. Qty Description 23019664 29507437 29524449 29540197 29542037 29545846 29548953

25

O-ring, 16.4 mm ID O-ring, 75.9 mm ID Gasket, Filter Cover Cover, Filter Instruction Sheet No. 312 Housing Assembly, Remote Filter O-ring, 85.3 mm ID

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200

SK ANODIZED REMOTE FILTER CONVERSION KIT—P/N 29545847 Part No. Qty Description 23019664 29507437 29524449 29542037 29542498 29545848 29548953

1 2 2 1 2 2 2

2 1 2 2 1

1 1

2 1

20091001

1 1 2

8

20

1

2

5

25

50

200

25

50

200

Splice, Sealed Connector, 2M 90 degree

OIL FIELD SERVICE VALVE BODY MODIFICATION KIT—P/N 29544022 Part No. Qty Description 29542955 29544023 29544297

4

Label Overlay

2M 90 DEGREE WIRING HARNESS CONNECTOR SERVICE KIT—P/N 29544184 Part No. Qty Description 23046605 29542997

20

O-ring, 17.17 mm ID O-ring, 16.4 mm ID O-ring, 113.9 mm ID Filter, Oil Instruction Sheet No. 323

ECU/CONTROL MODULE RECALIBRATION LABEL KIT—P/N 29523578 Used Only By Recalibration Centers To Properly Identify Recalibrated ECUs/TCMs. Kits Supplied In Lots Of 50. Part No. Qty Description 29520506 29523586

8

O-ring, 16.4 mm ID O-ring, 75.9 mm ID Gasket, Filter Cover Instruction Sheet No. 312 Cover, Filter, Anodized Housing Assembly, Remote Filter, Anodized O-ring, 85.3 mm ID

REMOTE FILTER MAINTENANCE KIT—P/N 29545782 Part No. Qty Description 23016455 23019664 29542034 29545780 29545783

4

Body Assembly, Solenoid Valve And Pin Instruction Sheet No. 320, OFS Valve Body Modification Solenoid, Variable Bleed

Copyright © 2009 Allison Transmission, Inc.

41

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

MODEL DESIGNATION CODE (Stamped on the Transmission Nameplate) The letters HD indicate heavy-duty planetary gear type automatic transmissions. The designation 4060 or 4560 indicates the automatic transmission series, close or wide ratio, and number of transmission forward speed ranges. Code Explanation

HD 4 0 6 or 7 0 PR P — PTO provision R — Retarder 0 — Major revision 6 or 7 — Number of forward ranges 0 — Close ratio 5 — Wide ratio 4 — Transmission series HD — Planetary gear type automatic transmission V05538.01

The letter B indicates an automatic bus transmission. The letter T indicates an automatic bus transmission for transit and tour coach models outside North America. The designation 425, 450, or 500 indicates the automatic transmission series. Code Explanation

B

500

PR

T

400

PR P — PTO provision R — Retarder 400 or 500 — Transmission series B — Automatic bus transmission T — Automatic bus transmission outside North America only V07277

Code Explanation

4 0 0 0 MH MH — Motorhome EVS — Emergency Vehicle Series TRV — Truck-based Recreational Vehicles 4 — Transmission series V06571.00.03

42

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

MODEL DESIGNATION CODE (Stamped on the Transmission Nameplate) VOCATIONAL MODELS

Code Explanation

4 0 0 0 EVS EVS — Emergency Vehicle Series HS

— Highway Series

MH

— Motorhome Series

OFS — Oil Field Series ORS — Off Road Series RDS — Rugged Duty Series SP

— Specialty Series

TRV — Truck Recreational Vehicle Series 0

— Model Differentiator On Ratings Or Features

0-3

— Close Ratio*

4-5-6 — Wide Ratio* 7-8

— Widest Ratio Coverage, 7 Speed*

4

— 4000 Product Family *Ratings Increase As Number Increases V08595.00.03

Code Explanation

B 5 0 0

5 — 4000 Product Family B — Bus

20091001

Copyright © 2009 Allison Transmission, Inc.

V08596.00.00

43

p

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560 HD 4560P

HD 4560P HD 4060P HD 4560P HD 4060P HD 4560P HD 4560 HD 4060 HD 4560 HD 4060 HD 4060

HD 4060P HD 4560P HD 4060 HD 4060 HD 4560P HD 4560P HD 4560P HD 4060P HD 4560 HD 4060

29507854 29507855 29507856 29507857 29507858 29507859 29507860 29507861 29507862 29507887

29509293 29511425 29511445 29511453 29511466 29511480 29511485 29511487 29511489 29511495

29511497 29511499 29511500 29511502 29511504 29511509 29511510 29512160 29512193 29512194

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

01

602 602 602 602 602 602 602 602 602 602

621 602 602 602 602 602 602 602 602 602

602 602 602 602 602 602 602 602 602 602

602 602 602 602 602 602 602 602 602 602

02

Fill Tube

600 601 600 600 601 601 601 600 601 600

601 600 601 600 601 601 600 601 600 600

600 600 600 600 600 601 601 601 601 601

601 601 600 601 600 600 600 600 601 601

05

44

610 610 609 609 610 610 610 610 609 609

610 610 610 610 610 609 609 609 609 609

610 610 610 610 610 610 610 610 609 610

609 609 609 609 609 609 609 609 610 610

10

Copyright © 2009 Allison Transmission, Inc.

743 744 743 743 744 744 744 743 714 714

744 714B 714 714 744 743 743 743 743 744

714 714 714 714 714 714 714 714 714 714A

714 714 714 714 714 714 714 714 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 512 511 511 512 512 512 511 512 511

512 511 512 511 512 512 511 512 511 511

511 511 511 511 511 512 512 512 512 512

512 512 511 512 511 511 511 511 512 512

15

1541 1506 1541 1546 1541 1541 1541 1541 1506 1506

1506 1506 1506 1506 1541 1506 1541 1506 1541 1541

1506 1506 1506 1506 1506 1506 1506 1506 1506 1506

1506 1506 1506 1506 1506 1506 1506 1506 1506 1506

16

20091001

534D 540 540 539A 540C 540B 534E 549 540 540

534G 534G 521 534 534F 534B 540A 534C 540 540

540 540 540 540 — 540 540 540 540 534A

540 540 540 540 540 540 540 540 540 540

20

766 765 766 766 764 765 765 767 764 764

764 768 764 766 767 766 766 766 766 766

764 765 767 766 768 764 766 765 764 766

767 766 764 765 765 766 767 768 768 767

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4560 HD 4560 HD 4060 HD 4560 HD 4060 HD 4060 HD 4060 HD 4060 HD 4560P HD 4560P

MODEL

29507844 29507845 29507846 29507847 29507848 29507849 29507850 29507851 29507852 29507853

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 511 511 512 512 512 512 511 511

512 512 512 512 512 511 511 511 511 511

512 512 512 512 512 512 512 512 511 512

511 511 511 511 511 511 511 511 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660

— — — — — — — — 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 543 543 545 545 545 545 543 543

545 545 545 545 545 543 543 543 543 543

545 545 545 545 545 545 545 545 543 545

543 543 543 543 543 543 543 543 545 545

34

20091001

697, 574 701, 574 697, 574 697, 574 701, 574 701, 574 701, 574 697, 574 702, 574 698, 574

701, 574 697 701 697, 574 701, 574 701, 574 697, 574 701, 574 697, 574 697, 574

697, 574 697, 574 697, 574 697, 574 697, 574 701, 574 701, 574 701, 574 701, 574 701, 574

701, 574 701, 574 697, 574 701, 574 697, 574 697, 574 697, 574 697, 574 701, 574 701, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

568, 588E — 569 569C 568 568, 588F 568, 588G 560, 595 — —

— 595 — 568, 588B 561, 569A 568, 569 568, 569D 568, 569E 594 568, 588D

— — — — — — — — — 588A

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number —Found On Your Transmission Nameplate.

722 — 730 815 730 727 727 722 — —

815 722 825 722 722 730 815 730 722 727

— — — — — — — — — 727

— — — — — — — — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— 511 510 — 506 — 509 — — —

— — — — — 510 — 500 — 506

— — — — — — — — — 512

— — — — — — — — — —

71

TPS

— 502 500 — 502 — 500 — — —

— 500 500 500 — 500 500 500 — 500

— — — — — — — — — 500

— — — — — — — — — —

73

VIM

44A

29511497 29511499 29511500 29511502 29511504 29511509 29511510 29512160 29512193 29512194

29509293 29511425 29511445 29511453 29511466 29511480 29511485 29511487 29511489 29511495

29507854 29507855 29507856 29507857 29507858 29507859 29507860 29507861 29507862 29507887

29507844 29507845 29507846 29507847 29507848 29507849 29507850 29507851 29507852 29507853

A/N†

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R HD 4060R HD 4560PR HD 4060P HD 4060P HD 4060R HD 4060P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060P B 500R B 500P HD 4560P HD 4060P HD 4060P HD 4060 HD 4060 B 500PR

HD 4560P HD 4560P B 500 B 500 B 500 B 500 B 500 B 500R B 500R B 500R

29512766 29512775 29512776 29512781 29512782 29512783 29512785 29512786 29512787 29512788

29512789 29512793 29512794 29512796 29512798 29512799 29512802 29512804 29512806 29512807

29512808 29512809 29512810 29512811 29512812 29512813 29512814 29512815 29512816 29512817

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722A 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722A

01

621 621 602 602 602 602 602 602 602 602

602 624 602 602 602 602 602 602 602 602

602 602 602 602 602 602 602 602 602 602

602 602 602 602 602 602 602 602 602 602

02

Fill Tube

601 601 600 600 600 600 600 600 600 600

600 600 600 600 601 600 600 600 600 600

600 600 601 600 600 600 600 600 600 600

601 601 600 600 600 601 600 601 600 600

05

45

610 610 609 609 609 609 609 609 609 609

610 610 609 610 610 610 610 609 609 610

609 609 610 610 610 609 610 610 610 610

610 610 609 610 610 610 609 609 610 609

10

Copyright © 2009 Allison Transmission, Inc.

744 729 714 714 714 714 714 714 714 714

729 743 730 714 714 714 744 729 729 714

739 739 739 743 744 738 729 729 729 729

744 744 744 744 744 739 739 738 744 739

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 511 511 511 511 511 511 511 511

511 511 511 511 512 511 511 511 511 511

511 511 512 511 511 511 511 511 511 511

512 512 511 511 511 512 511 512 511 511

15

1506 1506 1546 1546 1546 1546 1546 1546 1546 1546

1506 1506 1546 1546 1541 1541 1506 1541 1541 1546

1546 1546 1541 1506 1506 1546 1506 1506 1506 1506

1541 1541 1546 1506 1541 1541 1541 1541 1541 1546

16

20091001

534 534 645 645 645 645 645 513 513 513

540 540 609 645 566 566 534 588 588 513

567 513 522 540 540 522 540 540 540 540

539B 534 540 534 534 567 567A 567A 539 567A

20

764 764 764 765 766 767 768 768 767 766

768 766 766 766 765 766 766 766 766 766

768 768 766 766 765 765 765 765 766 764

764 766 768 766 764 767 766 766 766 768

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4560P HD 4560P HD 4060 HD 4060P HD 4060P HD 4560PR HD 4060R HD 4560R HD 4060P B 500R

MODEL

29512299 29512749 29512754 29512755 29512756 29512761 29512762 29512763 29512764 29512765

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 511 511 511 511 511 511 511 511

512 512 511 512 512 512 512 511 511 512

511 511 512 512 512 511 512 512 512 512

512 512 511 512 512 512 511 511 512 511

25

— — — — — — — — — —

— — 544 — — — — — — —

544 544 544 — — 544 — — — —

— — — — — 544 544 544 — 544

30

661, 660, 660 661, 660, 660 — — — — — — — —

661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660

— — 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 —

31

PTO Provision

545 545 543 543 543 543 543 543 543 543

545 545 543 545 545 545 545 543 543 545

543 543 545 545 545 543 545 545 545 545

545 545 543 545 545 545 543 543 545 543

34

20091001

701, 574 701, 574 697 697 697 697 697 582, 574 582, 574 582, 574

697, 574 697, 574 596, 574 697, 574 701, 574 697, 574 697, 574 697, 574 697, 574 582, 574

582, 574 582, 574 595, 574 697, 574 697, 574 582, 574 697, 574 697, 574 697, 574 697, 574

702, 574 701, 574 697, 574 697, 574 697, 574 595, 574 596, 574 595, 574 698, 574 582, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — 535 — — — — — — —

534 536 523 — — — — — — —

— — — — — 523 523 531 — 535

35

— — — — — — — — — —

— — 568, 596 — 588J, 569 568, 569H 568, 641 — — —

568, 594A 568, 592 568, 594C 568, 588 568, 569G 631 — — — —

568, 569F 629 596 568, 588H 629 561, 588C 568, 594A 568, 594D 568 595A

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number —Found On Your Transmission Nameplate.

777 808 — — — — — — — —

718 722 722 — — — 772 799 795 —

722 722 815 722 722 772 772 728 772 814

— 730 722 722 718 722 722 717 — 722

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — 514 514 — — — —

— — — — — — — — — —

508 — 500 — 514 — 506 506 508 —

71

TPS

— — — — — — — —

—

— 500 502 — 502 502 500 — — —

500 500 500 500 500 — — — — —

73

502 500 — 500 500 500 500 500 502 500

VIM

45A

29512808 29512809 29512810 29512811 29512812 29512813 29512814 29512815 29512816 29512817

29512789 29512793 29512794 29512796 29512798 29512799 29512802 29512804 29512806 29512807

29512766 29512775 29512776 29512781 29512782 29512783 29512785 29512786 29512787 29512788

A/N†

29512299 29512749 29512754 29512755 29512756 29512761 29512762 29512763 29512764 29512765

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R B 500R B 500R HD 4060R HD 4060P HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR

HD 4060R HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4060R HD 4060R HD 4060R HD 4060PR

HD 4060PR HD 4060PR HD 4060R HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4560R HD 4560R

29512828 29512829 29512830 29512831 29514056 29514058 29514059 29514060 29514061 29514062

29514063 29514064 29514065 29514066 29514067 29514068 29514069 29514070 29514071 29514072

29514073 29514074 29514075 29514076 29514077 29514078 29514079 29514080 29514081 29514082

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

01

602 602 602 602 602 602 602 602 602 602

602 602 602 602 602 602 602 602 602 602

602 602 602 602 602 602 602 602 602 602

602 602 602 602 602 602 602 602 602 602

02

Fill Tube

600 600 600 600 600 600 600 600 601 601

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

05

46

610 610 609 609 609 610 610 610 609 609

609 609 609 610 610 610 609 609 609 610

609 609 609 609 610 609 609 610 610 610

609 609 609 609 609 610 610 610 609 609

10

Copyright © 2009 Allison Transmission, Inc.

714 714 714 714 714 714 714 714 714 714

714 714 714 714 714 714 714 714 714 714

714 714 714 714 743 714 714 714 714 714

714 714 714 714 714 714 714 714 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 512 512

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

15

1506 1506 1506 1506 1506 1506 1506 1506 1506 1506

1506 1506 1506 1506 1506 1506 1506 1506 1506 1506

1546 1546 1546 1506 1506 1506 1506 1506 1506 1506

1546 1546 1506 1506 1506 1506 1506 1506 1546 1546

16

20091001

575 575 575 575 575 575 575 575 575 575

575 575 575 575 575 575 575 575 575 575

513 513 513 575 549A 575 575 575 575 575

513 513 575 575 575 575 575 575 513 513

20

765 765 764 764 764 764 764 764 764 764

766 766 766 766 766 766 765 765 765 765

766 765 764 767 768 767 767 767 767 767

765 764 768 768 768 768 768 768 768 767

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

B 500R B 500R HD 4060R HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR B 500R B 500R

MODEL

29512818 29512819 29512820 29512821 29512822 29512823 29512824 29512825 29512826 29512827

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 511 511 511 512 512 512 511 511

511 511 511 512 512 512 511 511 511 512

511 511 511 511 512 511 511 512 512 512

511 511 511 511 511 512 512 512 511 511

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 — — — 661, 660, 660 661, 660, 660 661, 660, 660 — —

— — — 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660

— — — — 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660

— — — — — 661, 660, 660 661, 660, 660 661, 660, 660 — —

31

PTO Provision

545 545 543 543 543 545 545 545 543 543

543 543 543 545 545 545 543 543 543 545

543 543 543 543 545 543 543 545 545 545

543 543 543 543 543 545 545 545 543 543

34

20091001

582, 574 596, 574 597, 574 582, 574 596, 574 597, 574 582, 574 596, 574 598, 574 583, 574

582, 574 597, 574 596, 574 597, 574 582, 574 596, 574 597, 574 582, 574 596, 574 597, 574

596, 574 596, 574 596, 574 597, 574 697, 574 582, 574 596, 574 597, 574 582, 574 596, 574

582, 574 582, 574 597, 574 582, 574 596, 574 597, 574 582, 574 596, 574 596, 574 596, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — 569 — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number —Found On Your Transmission Nameplate.

— — — — — — — — — —

— — — — — — — — — —

— — — — 722 — — — — —

— — — — — — — — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — 500 — — — — —

— — — — — — — — — —

73

VIM

46A

29514073 29514074 29514075 29514076 29514077 29514078 29514079 29514080 29514081 29514082

29514063 29514064 29514065 29514066 29514067 29514068 29514069 29514070 29514071 29514072

29512828 29512829 29512830 29512831 29514056 29514058 29514059 29514060 29514061 29514062

A/N†

29512818 29512819 29512820 29512821 29512822 29512823 29512824 29512825 29512826 29512827

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560R HD 4560R HD 4560R HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR

HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR B 500R B 500R

B 500R B 500 HD 4560 HD 4060 HD 4060P HD 4560 HD 4060P HD 4060P HD 4060P HD 4060R

29514093 29514094 29514095 29514096 29514097 29514098 29514099 29514100 29514101 29514102

29514103 29514104 29514105 29514106 29514107 29514108 29514109 29514110 29514111 29514112

29514117 29514119 29514121 29514125 29514128 29514132 29514135 29514136 29514138 29514142

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

01

602 624 602 624 602 602 602 602 602 602

602 602 602 602 602 602 602 602 624 602

602 602 602 602 602 602 602 602 602 602

602 602 602 602 602 602 602 602 602 602

02

Fill Tube

600 600 601 600 600 601 600 600 600 600

601 601 601 601 601 601 601 601 600 600

601 601 601 601 601 601 601 601 601 601

601 601 601 601 601 601 601 601 601 601

05

47

609 609 609 609 610 609 610 610 610 609

610 610 610 610 610 610 610 610 609 609

609 609 609 610 610 610 610 610 610 610

609 609 609 609 609 609 609 609 609 609

10

Copyright © 2009 Allison Transmission, Inc.

730 730 729 730 729 743 731 731 731 738

714 714 714 714 714 714 714 714 729 739

714 714 714 714 714 714 714 714 714 714

714 714 714 714 714 714 714 714 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 512 511 511 512 511 511 511 511

512 512 512 512 512 512 512 512 511 511

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

15

1546 1546 1506 1546 1506 1541 1506 1506 1506 1506

1506 1506 1506 1506 1506 1506 1506 1506 1546 1546

1506 1506 1506 1506 1506 1506 1506 1506 1506 1506

1506 1506 1506 1506 1506 1506 1506 1506 1506 1506

16

20091001

579 580 534 645 540 573 540 540 540 582

575 575 575 575 575 575 575 575 513 578

575 575 575 575 575 575 575 575 575 575

575 575 575 575 575 575 575 575 575 575

20

766 768 766 768 765 766 766 765 765 767

766 766 767 767 767 768 768 768 765 768

768 768 768 764 764 764 765 765 765 766

764 765 765 765 766 766 766 767 767 767

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R

MODEL

29514083 29514084 29514085 29514086 29514087 29514088 29514089 29514090 29514091 29514092

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 511 512 511 512 512 512 511

512 512 512 512 512 512 512 512 511 511

511 511 511 512 512 512 512 512 512 512

511 511 511 511 511 511 511 511 511 511

25

544 — — — — — — — — 544

— — — — — — — — 544 544

— — — — — — — — — —

— — — — — — — — — —

30

— — — — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

— — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — — — — — — — — —

31

PTO Provision

543 543 543 543 545 543 545 545 545 543

545 545 545 545 545 545 545 545 543 543

543 543 543 545 545 545 545 545 545 545

543 543 543 543 543 543 543 543 543 543

34

20091001

582 697 701, 574 697, 574 697, 574 701, 574 697 697, 574 697 582, 574

583, 574 595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 582 582, 574

598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574

595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574

39

Copyright © 2009 Allison Transmission, Inc.

534 — — — — — — — — 536

— — — — — — — — 530 539

— — — — — — — — — —

— — — — — — — — — —

35

568 568 568, 652 568 — 568, 588 568 — — 631

— — — — — — — — 568 650

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number —Found On Your Transmission Nameplate.

772 772 772 772 799 722 799 799 812 815

— — — — — — — — 772 814

— — — — — — — — — —

— — — — — — — — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

500 500 500 500 — 500 500 — — —

— — — — — — — — 502 502

— — — — — — — — — —

— — — — — — — — — —

73

VIM

47A

29514117 29514119 29514121 29514125 29514128 29514132 29514135 29514136 29514138 29514142

29514103 29514104 29514105 29514106 29514107 29514108 29514109 29514110 29514111 29514112

29514093 29514094 29514095 29514096 29514097 29514098 29514099 29514100 29514101 29514102

A/N†

29514083 29514084 29514085 29514086 29514087 29514088 29514089 29514090 29514091 29514092

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R HD 4060PR HD 4060P HD 4560P HD 4060 HD 4060 HD 4060 HD 4560P HD 4060P HD 4060P

HD 4060PR HD 4060PR HD 4060R HD 4060PR HD 4060P B 500R HD 4060R HD 4060PR B 500R HD 4560

HD 4560P HD 4060PR HD 4060 HD 4560P HD 4060PR HD 4560PR HD 4060PR HD 4060P HD 4060PR HD 4060PR

29514732 29514734 29514735 29514737 29514740 29514741 29514742 29514743 29514744 29514745

29514746 29514747 29514748 29514750 29514751 29514755 29514757 29514758 29514761 29514762

29514764 29514770 29514771 29514775 29514776 29515344 29515732 29515737 29515738 29515739

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722B 722A 722

01

602 602 624 602 602 602 602 602 602 602

602 602 624 624 602 602 624 602 602 602

602 602 602 602 602 602 602 624 624 602

624 602 602 602 602 602 602 602 602 602

02

Fill Tube

601 600 600 601 600 601 600 600 600 600

600 600 600 600 600 600 600 600 600 601

600 600 600 601 600 600 600 601 600 600

600 600 601 601 600 600 600 601 601 600

05

48

610 610 609 610 610 610 610 610 610 610

610 610 609 610 610 609 609 610 609 609

609 610 610 610 609 609 609 610 610 610

609 610 610 609 609 610 609 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 738 714 730 729 729 729 729 729 729

731 729 714 731 729 729 714 739 729 731

729 729 744 744 732 732 743 714 714 729

739 730 714 714 729 742 729 730 730 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 511 511 512 511 512 511 511 511 511

511 511 511 511 511 511 511 511 511 512

511 511 511 512 511 511 511 512 511 511

511 511 512 512 511 511 511 512 512 511

15

1541 1541 1506 1541 1506 1506 1506 1506 1506 1506

1506 1506 1506 1506 1506 1546 1506 1541 1546 1506

1546 1506 1541 1506 1541 1541 1541 1506 1506 1506

1546 1546 1541 1541 1546 1506 1541 1541 1541 1506

16

20091001

605 582 540 605 575 575 575 540 575 575

575 575 575 575 540 593 575 594 513 599

513 575 539 540 540 540 540 534 534 540

513 513B 582 540 584 590 586 567B 567A 540

20

766 764 767 765 765 765 765 765 766 765

766 765 766 766 765 764 766 765 764 766

764 766 766 765 767 766 766 766 766 766

768 766 766 767 766 765 766 766 766 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4060R B 500PR HD 4560PR HD 4560 HD 4060 HD 4060P HD 4060 HD 4560PR HD 4560PR HD 4060P

MODEL

29514143 29514144 29514146 29514147 29514148 29514691 29514692 29514693 29514695 29514731

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 511 512 512 512 512 512 512 512

512 512 511 512 512 511 511 512 511 511

511 512 512 512 511 511 511 512 512 512

511 512 512 511 511 512 511 512 512 512

25

— 544 — — — — — — — —

— — — 544 — 544 — 544 544 —

544 — — — — — — — — —

544 544 544 — — — — 546 544 —

30

661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — — 661, 660, 660 — —

— 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 — — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 543 545 545 545 545 545 545 545

545 545 543 545 545 543 543 545 543 543

543 545 545 545 543 543 543 545 545 545

543 545 545 543 543 545 543 545 545 545

34

20091001

701, 574 582, 574 697 701, 574 596, 574 595, 574 596, 574 697, 574 596, 574 596, 574

596, 574 596, 574 582 596, 574 697, 574 597, 574 597 596, 574 597 701, 574

582, 574 596 698, 574 701 697 697 697 701 697 697, 574

582, 574 597, 574 595, 574 701, 574 697, 574 698 697, 574 574, 583 595, 574 697

39

Copyright © 2009 Allison Transmission, Inc.

— 530 — — — — — — — —

— — — 530 — 536 — 541 528 —

528 — — — — — — — — —

534 530 523 — — — — 523 523 —

35

696, 561 568 — 696, 561 — — — — — —

— — — — — 561 — 670, 568 — 683, 568

662 — 668, 568 — 664 — — — — —

568 568, 594B — — — 661, 568 — 594B 568, 594B —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number —Found On Your Transmission Nameplate.

— — 797 797 799 799 799 812 812 812

799 797 796 772 799 772 799 821 772 772

772 799 821 813 814 795 799 795 796 772

772 722 — — 772 — 815 730 718 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

506 — — 506 — — — — — —

— — — — — — — 508 — —

— — 508 511 502 — — — — —

— — — — — 510 — 508 511 —

71

TPS

502 — — 502 — — — — — —

— — — 500 — 500 — 502 — 500

— — 502 502 500 — — — — —

73

500 502 — — — 502 — 500 500 —

VIM

48A

29514764 29514770 29514771 29514775 29514776 29515344 29515732 29515737 29515738 29515739

29514746 29514747 29514748 29514750 29514751 29514755 29514757 29514758 29514761 29514762

29514732 29514734 29514735 29514737 29514740 29514741 29514742 29514743 29514744 29514745

A/N†

29514143 29514144 29514146 29514147 29514148 29514691 29514692 29514693 29514695 29514731

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4060P HD 4060PR HD 4060PR HD 4560 HD 4560P HD 4060P HD 4060PR HD 4060 B 500R

B 500 HD 4060R HD 4060 B 500R HD 4060P B 500 HD 4060 HD 4060 B 500R HD 4060

HD 4560P HD 4060PR HD 4560P HD 4060P HD 4560PR HD 4060 HD 4060P HD 4060 B 500 HD 4060R

29516069 29516119 29516123 29516124 29516125 29516134 29516139 29516141 29516346 29516347

29516348 29516349 29516355 29516365 29516366 29516367 29516374 29516375 29516376 29516397

29516398 29516403 29516409 29516421 29516422 29516423 29516424 29516425 29516428 29516500

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 750 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

01

621 602 602 602 624 602 624 624 602 624

624 624 602 624 602 624 624 628 602 602

602 602 602 602 602 621 602 624 624 624

602 602 602 602 602 624 602 624 624 602

02

Fill Tube

601 600 601 600 601 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

601 600 600 600 601 601 600 600 600 600

600 600 601 600 600 600 600 600 601 600

05

49

610 610 610 610 610 609 610 609 609 609

609 609 609 609 610 609 609 609 609 609

610 610 610 610 609 610 610 610 609 609

610 610 610 610 609 610 610 609 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 731 730 731 729 729 732 731 730 732

730 730 732 730 729 730 732 747 739 743

729 730 729 730 731 730 731 729 730 730

729 730 730 731 730 732 729 732 714 738

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 511 512 511 512 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

512 511 511 511 512 512 511 511 511 511

511 511 512 511 511 511 511 511 512 511

15

1506 1506 1506 1506 1541 1541 1506 1506 1546 1506

1546 1546 1546 1546 1506 1546 1506 1602 1546 1541

1506 1506 1506 1506 1541 1506 1506 1541 1546 1546

1506 1506 1506 1506 1546 1506 1506 1506 1506 1506

16

20091001

534 575 540 540 575 586 540 540 645 575

645 513 645 513 540 645 540 539 603 540

540 534 575 582 599 534 540 606 645 513

540 534 534 582 522 575 534 540 534 575

20

765 765 765 768 767 766 765 766 766 766

768 768 768 765 766 765 765 764 764 767

765 766 766 766 766 764 766 766 768 768

766 766 768 765 766 766 765 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4060P HD 4060P HD 4560P HD 4060PR B 500R HD 4060PR HD 4060P HD 4060 HD 4560P HD 4060PR

MODEL

29515740 29515741 29515742 29515745 29515755 29515785 29515788 29515799 29516066 29516068

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 511 512 511 511 511

511 511 511 511 512 511 511 511 511 511

512 512 512 512 511 512 512 512 511 511

512 512 512 512 511 512 512 511 512 512

25

— — — — — — — — — 544

— — — — — — — — 544 —

— — — 544 — — — 544 — —

— — — 544 544 544 — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — — —

— — — — 661, 660, 660 — — — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 543 545 543 543 543

543 543 543 543 545 543 543 543 543 543

545 545 545 545 543 545 545 545 543 543

545 545 545 545 543 545 545 543 545 545

34

20091001

701, 574 596, 574 701, 574 697, 574 583 697, 574 697, 574 697 697 596, 574

697 582, 574 697, 574 582, 574 697, 574 697 697, 574 699, 574 596, 574 697

701, 574 697, 574 596, 574 597, 574 701 701, 574 697, 574 596, 574 697 582, 574

697, 574 697, 574 701, 574 596, 574 597 596, 574 697 697 701 596, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — 530

— — — — — — — — 534 —

— — — 530 — — — 536 — —

— — — — — 530 — — — —

35

— — — — — — — — 561, 656 —

— — 698, 568 — — — — 963, 568 568, 701 664

— — — — 568 — — 697, 568 — —

— — — — 561 — 689, 568 — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number —Found On Your Transmission Nameplate.

837 814 799 796 800 772 772 772 772 772

772 772 717 772 799 772 772 — — 814

799 772 797 772 800 808 799 722 772 772

812 799 799 — 772 772 814 772 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — 513 — — — — 509 509 —

— — — — 510 — — — — —

— — — — — — — — — —

71

TPS

— — — — — — 500 500 500 500

— — 500 — — — 500 505 502 500

— 500 — 500 500 — — 500 — —

— — — — 502 500 500 500 — —

73

VIM

49A

29516398 29516403 29516409 29516421 29516422 29516423 29516424 29516425 29516428 29516500

29516348 29516349 29516355 29516365 29516366 29516367 29516374 29516375 29516376 29516397

29516069 29516119 29516123 29516124 29516125 29516134 29516139 29516141 29516346 29516347

A/N†

29515740 29515741 29515742 29515745 29515755 29515785 29515788 29515799 29516066 29516068

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R B 500 B 500R B 500R B 500R B 500 B 500R HD 4060R B 500 B 500R

HD 4060 HD 4060P HD 4560P HD 4060PR HD 4060P HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060PR

HD 4060P HD 4060 HD 4060 HD 4060R HD 4060R HD 4560P HD 4060 HD 4060 HD 4060PR HD 4060P

29516544 29516561 29516562 29516563 29516568 29516571 29516572 29516573 29516574 29516575

29516576 29516577 29516582 29516597 29516598 29516599 29516600 29516839 29516840 29516841

29516858 29516889 29516890 29516891 29516892 29516897 29516898 29516899 29516903 29516904

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

01

624 602 602 602 602 624 602 602 602 602

602 602 624 624 624 602 602 602 602 602

602 602 602 602 602 602 602 602 602 602

624 602 602 602 624 602 624 602 624 624

02

Fill Tube

600 600 600 600 600 601 600 600 600 600

600 600 601 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 601 600 601 600 601 600 600 600 600

05

50

610 609 609 609 609 610 609 609 610 610

609 610 610 610 610 610 610 610 610 610

609 609 609 609 609 609 609 609 609 609

609 610 610 610 610 610 609 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 730 730 730 730 730 729 729 731 731

730 729 730 732 743 730 730 730 730 730

730 730 730 738 729 729 729 730 730 730

732 729 743 732 732 730 731 730 731 732

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 512 511 511 511 511

511 511 512 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 512 511 512 511 512 511 511 511 511

15

1506 1546 1546 1546 1546 1506 1506 1506 1506 1541

1541 1506 1506 1506 1506 1506 1506 1506 1506 1506

1546 1546 1546 1546 1546 1546 1546 1546 1546 1546

1506 1506 1541 1541 1506 1506 1506 1506 1506 1506

16

20091001

534 645 645 513 513 534 534 534 582 534

586 540 534 575 540 575 540 540 540 575

522 645 513 513 593 608 609 610 607 610

575 575 540 573 575 534 575 534 540 540

20

766 767 768 767 768 765 766 766 766 766

766 765 765 765 766 766 764 765 766 766

768 766 766 766 764 766 766 768 768 768

765 766 766 764 766 764 766 765 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4060R HD 4560PR HD 4060P HD 4560P HD 4060PR HD 4560P HD 4060R HD 4060P HD 4060P HD 4060P

MODEL

29516501 29516504 29516505 29516527 29516530 29516531 29516532 29516538 29516539 29516540

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 511 511 511 511 512 511 511 512 512

511 512 512 512 512 512 512 512 512 512

511 511 511 511 511 511 511 511 511 511

511 512 512 512 512 512 511 512 512 512

25

— — — — — — — — 544 —

— — — 544 — — — — — —

544 — — — 544 — 544 544 — 544

544 — — — 544 — 544 — — —

30

661, 660, 660 — — — — 661, 660, 660 — — 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — — — — — — — — —

— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 543 543 543 543 545 543 543 545 545

543 545 545 545 545 545 545 545 545 545

543 543 543 543 543 543 543 543 543 543

543 545 545 545 545 545 543 545 545 545

34

20091001

697 698 698 597 597 701, 574 697 697 597, 574 697, 574

697, 574 697, 574 701, 574 596, 574 697, 574 596 697, 574 697, 574 697, 574 596, 574

597 698 597 596, 574 597 698 597 582, 574 698, 574 582, 574

596, 574 595, 574 698, 574 701, 574 596, 574 701, 574 596, 574 697, 574 697, 574 697, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — 530 —

— — — 530 — — — — — —

— — — — 536 — 535 539 — 539

530 — — — 530 — 530 — — —

35

— — — — — — 888, 568 888, 568 — —

— — — — — — — — — —

561 — — — 561 568, 711 568, 710 714, 568 568, 712 568, 714

— — — 568 — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number —Found On Your Transmission Nameplate.

799 — — — — 835 814 814 772 772

772 797 814 772 772 799 814 799 772 799

772 — — 813 772 772 772 772 772 772

772 799 — 728 772 797 772 812 772 772

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — 501 — —

— — 541 — — — — — — —

— — — — — — — — — —

— — — 540 — — — — — —

71

TPS

— — — — — — 500 500 500

— — — 500 500 — — — — —

502 — — — 500 502 502 502 502 502

73

500 — — 500 500 — 500 — 500 500

VIM

50A

29516858 29516889 29516890 29516891 29516892 29516897 29516898 29516899 29516903 29516904

29516576 29516577 29516582 29516597 29516598 29516599 29516600 29516839 29516840 29516841

29516544 29516561 29516562 29516563 29516568 29516571 29516572 29516573 29516574 29516575

A/N†

29516501 29516504 29516505 29516527 29516530 29516531 29516532 29516538 29516539 29516540

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060P HD 4560 HD 4560 HD 4060 HD 4560 HD 4060 HD 4060 HD 4060

HD 4060 HD 4060 HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P

HD 4560P HD 4560 HD 4060P B 500P B 500PR B 500 B 500 B 500 B 500 B 500

29516937 29516938 29516939 29517247 29517248 29517249 29517250 29517251 29517252 29517252

29517253 29517254 29517255 29517256 29517257 29517258 29517259 29517260 29517261 29517262

29517263 29517264 29517446 29517447 29517448 29517449 29517450 29517451 29517452 29517453

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

722 722 722 750 750 750 750 750 750 750

722 722 722 722 722 722 722 722 722 722

01

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

624 624 624 628 628 628 628 628 628 628

624 602 624 624 602 624 621 624 624 624

02

Fill Tube

601 601 600 600 600 600 600 600 600 600

600 600 601 601 600 600 600 600 601 601

600 600 600 601 601 600 601 600 600 600

600 601 600 600 601 600 601 600 600 600

05

51

610 609 610 610 610 609 609 609 609 609

609 609 610 610 610 610 610 610 610 610

610 610 610 609 609 609 609 609 609 609

609 610 609 609 610 610 610 609 609 609

10

Copyright © 2009 Allison Transmission, Inc.

714 714 729 714 714 714 714 714 714 714

714 714 714 714 714 714 714 714 714 714

731 732 731 714 714 714 714 714 714 714

732 732 732 732 714 732 730 732 731 731

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 511 511 511 511 511 511 511 511

511 511 512 512 511 511 511 511 512 512

511 511 511 512 512 511 512 511 511 511

511 512 511 511 512 511 512 511 511 511

15

1601 1601 1601 1603 1603 1603 1603 1603 1603 1603

1639 1601 1601 1601 1601 1639 1601 1601 1601 1639

1506 1506 1506 1601 1639 1601 1601 1601 1639‡ 1700‡‡

1506 1541 1506 1506 1541 1506 1506 1506 1506 1506

16

20091001

540 540 540 645 513 645 645 645 645 645

540 540 540 540 540 540 540 540 540 540

540 540 540 540 540 540 540 540 540 540

540 534 575 540 539 575 534 540 575 540

20

765 764 764 766 766 764 765 766 767 768

767 768 768 767 764 765 767 766 764 766

765 764 766 767 766 764 765 765 766 766

765 764 766 766 765 764 766 764 765 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060 HD 4560P HD 4060R HD 4060 HD 4560P HD 4060PR HD 4560P HD 4060 HD 4060R HD 4060

MODEL

29516905 29516908 29516909 29516917 29516921 29516932 29516933 29516934 29516935 29516936

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 511 512 512 512 511 511 511 511 511

511 511 512 512 512 512 512 512 512 512

512 512 512 511 511 511 511 511 511 511

511 512 511 511 512 512 512 511 511 511

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — 544 — — 544 — — 544 —

30

661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 — — — — —

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 — — — — — — —

— 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 — — —

31

PTO Provision

545 543 545 545 545 543 543 543 543 543

543 543 545 545 545 545 545 545 545 545

545 545 545 543 543 543 543 543 543 543

543 545 543 543 545 545 545 543 543 543

34

20091001

701, 574 701, 574 697, 574 697, 574 582, 574 697 697 697 697 697

697, 574 697, 574 701, 574 701, 574 697, 574 697, 574 697, 574 697, 574 701, 574 701, 574

698 698 698 701, 574 701, 574 697, 574 701, 574 697, 574 697, 574 697, 574

697 701, 574 596, 574 697 701, 574 596 701, 574 698 596 698

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — 530 — — 529 — — 529 —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — 656, 568 — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number —Found On Your Transmission Nameplate.

— — 814 — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

718 — 772 772 — — 808 — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — 514 — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

500 — 500 500 502 — — — — —

VIM

51A

29517263 29517264 29517446 29517447 29517448 29517449 29517450 29517451 29517452 29517453

29517253 29517254 29517255 29517256 29517257 29517258 29517259 29517260 29517261 29517262

29516937 29516938 29516939 29517247 29517248 29517249 29517250 29517251 29517252 29517252

A/N†

29516905 29516908 29516909 29516917 29516921 29516932 29516933 29516934 29516935 29516936

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR B 500R B 500R B 500R B 500R B 500R HD 4060R HD 4060PR HD 4060PR HD 4060PR

HD 4060R HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4060R HD 4060R HD 4060R HD 4060PR

HD 4060PR HD 4060PR HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R

29517464 29517465 29517466 29517467 29517468 29517469 29517470 29517556 29517557 29517558

29517559 29517560 29517561 29517562 29517563 29517564 29517565 29517566 29517567 29517568

29517569 29517570 29517571 29517572 29517573 29517574 29517575 29517576 29517577 29517578

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

02

Fill Tube

600 600 601 601 601 601 601 601 601 601

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

05

52

610 610 609 609 609 609 609 609 609 609

609 609 609 610 610 610 609 609 609 610

610 609 609 609 609 609 609 610 610 610

609 609 609 609 609 609 609 609 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 714 714 714 714 714 714 714 714 714

714 714 714 714 714 714 714 714 714 714

714 714 714 714 714 714 714 714 714 714

714 714 714 714 714 714 714 714 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 512 512 512 512 512 512 512 512

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

15

1601 1601 1601 1639 1601 1601 1601 1601 1601 1601

1601 1601 1601 1601 1601 1601 1601 1601 1601 1601

1601 1603 1603 1603 1603 1603 1601 1601 1601 1601

1641 1603 1603 1603 1603 1601 1601 1601 1601 1601

16

20091001

575 575 575 575 575 575 575 575 575 575

575 575 575 575 575 575 575 575 575 575

575 513 513 513 513 513 575 575 575 575

646 513 513 513 513 575 575 575 575 575

20

764 764 764 764 764 765 765 765 766 766

765 765 765 765 765 765 764 764 764 764

768 768 767 766 765 764 767 766 766 766

768 767 766 765 764 768 768 768 768 768

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

B 500R B 500R B 500R B 500R B 500R HD 4060R HD 4060R HD 4060R HD 4060PR HD 4060PR

MODEL

29517454 29517455 29517456 29517457 29517458 29517459 29517460 29517461 29517462 29517463

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 511 511 511 511 511 511 511 511

511 511 511 512 512 512 511 511 511 512

512 511 511 511 511 511 511 512 512 512

511 511 511 511 511 511 511 511 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 — — — — — — — —

— — — 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660

661, 660, 660 — — — — — — 661, 660, 660 661, 660, 660 661, 660, 660

— — — — — — — — 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 543 543 543 543 543 543 543 543

543 543 543 545 545 545 543 543 543 545

545 543 543 543 543 543 543 545 545 545

543 543 543 543 543 543 543 543 545 545

34

20091001

582, 574 596, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574 583, 574

597, 574 582, 574 596, 574 597, 574 582, 574 596, 574 597, 574 582, 574 596, 574 597, 574

596, 574 596, 574 596, 574 596, 574 596, 574 596, 574 597, 574 597, 574 582, 574 596, 574

582, 574 582, 574 582, 574 582, 574 582, 574 597, 574 582, 574 596, 574 597, 574 582, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number —Found On Your Transmission Nameplate.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

52A

29517569 29517570 29517571 29517572 29517573 29517574 29517575 29517576 29517577 29517578

29517559 29517560 29517561 29517562 29517563 29517564 29517565 29517566 29517567 29517568

29517464 29517465 29517466 29517467 29517468 29517469 29517470 29517556 29517557 29517558

A/N†

29517454 29517455 29517456 29517457 29517458 29517459 29517460 29517461 29517462 29517463

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR

HD 4560PR HD 4560PR HD 4060P B 500R HD 4060PR HD 4060P HD 4560P HD 4060 HD 4060 HD 4060

HD 4060 HD 4560P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060R HD 4060PR HD 4060P B 500R

29517589 29517590 29517591 29517592 29517593 29517594 29517595 29517596 29517597 29517598

29517599 29517600 29517647 29517648 29517649 29517650 29517651 29517652 29517653 29517654

29517654 29517655 29517656 29517657 29517658 29517659 29517660 29517661 29517662 29517663

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 627 627 628 628 628 627 627 628 628

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

02

Fill Tube

600 601 600 600 600 600 600 600 600 600

601 601 600 600 600 600 601 600 600 600

601 601 601 601 601 601 601 601 601 601

601 601 601 601 601 601 601 601 601 601

05

53

609 610 610 610 610 610 609 610 610 609

610 610 610 609 610 610 610 609 609 609

610 610 610 610 610 610 610 610 610 610

609 609 609 609 609 609 609 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

743 714 714 729 731 729 714 731 729 729

714 714 714 729 729 744 744 732 732 743

714 714 714 714 714 714 714 714 714 714

714 714 714 714 714 714 714 714 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 512 511 511 511 511 511 511 511 511

512 512 511 511 511 511 512 511 511 511

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

15

1701‡‡ 1601 1601 1639 1639 1601 1601 1601 1639 1603

1639 1601 1601 1603 1639 1602 1601 1602 1602 1640‡

1601 1601 1601 1601 1601 1601 1601 1601 1639 1601

1601 1601 1601 1601 1601 1601 1601 1601 1601 1601

16

20091001

540 534 534 540 575 575 575 575 540 637

575 575 540 513 575 539 540 540 540 540

575 575 575 575 575 575 575 575 575 575

575 575 575 575 575 575 575 575 575 575

20

766 766 766 766 766 765 766 766 765 764

768 768 765 764 766 766 765 767 766 766

765 765 765 766 766 766 767 767 767 768

766 767 767 767 768 768 768 764 764 764

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560PR HD 4560PR HD 4560PR

MODEL

29517579 29517580 29517581 29517582 29517583 29517584 29517585 29517586 29517587 29517588

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 512 512 512 512 512 511 512 512 511

512 512 512 511 512 512 512 511 511 511

512 512 512 512 512 512 512 512 512 512

511 511 511 511 511 511 511 512 512 512

25

— — — — — — — 544 — 544

— — — 544 — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 —

661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — — — — — — 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

543 545 545 545 545 545 543 545 545 543

545 545 545 543 545 545 545 543 543 543

545 545 545 545 545 545 545 545 545 545

543 543 543 543 543 543 543 545 545 545

34

20091001

697 701 697 697, 574 596, 574 596, 574 582 596, 574 697, 574 597, 574

583, 574 595, 574 697 582, 574 596 698, 574 701 697 697 697

598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574

595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — 530 — 536

— — — 528 — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — 561

— — — 809 — 814, 568 — 810 — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number —Found On Your Transmission Nameplate.

799 795 796 772 799 797 796 772 799 772

— — 799 772 799 821 813 814 795 799

— — — — — — — — — —

— — — — — — — — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — 508 511 502 — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — 500 — 500

— — — — — 505 505 500 — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

53A

29517654 29517655 29517656 29517657 29517658 29517659 29517660 29517661 29517662 29517663

29517599 29517600 29517647 29517648 29517649 29517650 29517651 29517652 29517653 29517654

29517589 29517590 29517591 29517592 29517593 29517594 29517595 29517596 29517597 29517598

A/N†

29517579 29517580 29517581 29517582 29517583 29517584 29517585 29517586 29517587 29517588

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560P HD 4060PR B 500R HD 4060PR

HD 4060P HD 4060 HD 4560P HD 4060PR HD 4560P HD 4060PR HD 4560 HD 4560P HD 4060P HD 4060PR

HD 4060 B 500R B 500 HD 4060R HD 4060 B 500R HD 4060P B 500 HD 4060 B 500R

29517758 29517763 29517764 29517765 29517766 29517767 29517768 29517769 29517771 29517789

29517792 29517796 29517805 29517806 29517807 29517825 29517827 29517829 29517831 29517832

29517839 29517840 29517841 29517842 29517845 29517850 29517851 29517852 29517853 29517854

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

627 627 627 627 628 627 628 627 627 628

628 627 627 628 628 628 628 629 628 627

628 628 628 628 628 628 628 628 628 627

627 628 628 628 628 628 628 627 628 628

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 600 601 600 601 600 601 601 600 600

600 600 600 600 600 600 601 600 600 600

600 600 600 600 601 601 600 600 601 600

05

54

609 609 609 609 609 609 610 609 609 609

610 609 610 610 610 610 609 610 610 610

610 610 610 610 610 610 610 610 609 610

609 610 609 609 609 610 610 609 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 730 730 730 732 730 729 730 732 739

729 732 714 738 729 729 731 730 731 729

729 729 729 729 729 730 730 731 730 732

714 739 729 729 731 730 738 714 730 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 511 512 511 512 511 512 512 511 511

511 511 511 511 511 511 512 511 511 511

511 511 511 511 512 512 511 511 512 511

15

1603 1603 1603 1603 1603 1603 1601 1603 1601 1603

1601 1601 1601 1601 1601 1601 1602 1601 1639 1602

1601 1601 1601 1601 1601 1639 1601 1601 1603 1601

1601 1602 1641‡ 1702‡‡ 1601 1602 1602 1601 1602 1601

16

20091001

645 513 645 513 645 513 540 645 540 632

534 540 534 575 540 575 599 534 540 606

575 540 575 575 540 534 534 630 628 575

575 631 646 646 599 605 630 540 605 575

20

768 768 768 768 768 765 766 765 765 764

765 766 766 766 765 766 766 764 766 766

765 765 766 765 766 766 768 765 766 766

766 765 764 764 766 766 764 767 765 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060R HD 4060PR B 500R B 500R HD 4560 HD 4560P HD 4060PR HD 4060 HD 4560P HD 4060PR

MODEL

29517664 29517665 29517666 29517666 29517667 29517668 29517669 29517670 29517671 29517672

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 511 511 511 512 511 511 511

512 511 512 512 512 512 511 512 512 512

512 512 512 512 512 512 512 512 511 512

511 512 511 511 511 512 512 511 512 512

25

— — — — — — — — — 544

— — — — — — — — — 544

— — — — — — — 544 544 544

— 544 544 544 — — 544 — — —

30

— — — — — — 661, 660, 660 — — —

661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660

— 661, 660, 660 — — — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660

31

PTO Provision

543 543 543 543 543 543 545 543 543 543

545 543 545 545 545 545 543 545 545 545

545 545 545 545 545 545 545 545 543 545

543 545 543 543 543 545 545 543 545 545

34

20091001

697 582, 574 697 582, 574 697, 574 582, 574 697, 574 697 697, 574 596, 574

697 697, 574 701 596, 574 701, 574 596, 574 701 701, 574 697, 574 596, 574

596, 574 697, 574 596, 574 596, 574 697, 574 697, 574 701, 574 596, 574 597 596, 574

597 596, 574 654 707 701, 574 701, 574 582, 574 697 701, 574 596, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — 534

— — — — — — — — — 536

— — — — — — — — — 530

— 541 528 528 — — 530 — — —

35

— — — — 839, 568 — — — — 568, 842

831, 568 — — — — — 568 — — 838, 568

— — — — — — — — 561 —

— 816, 568 — — 871, 568 837, 561 568 — 837, 561 —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

772 772 772 772 717 772 799 772 772 —

814 772 799 799 799 797 800 777 799 772

799 812 812 812 812 799 799 — 772 772

799 821 799 799 772 — — 797 797 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — 513 — — — — 509

— — — — — — 510 — — —

— — — — — — — — — —

— 508 — — — 506 — — 506 —

71

TPS

— — — — 500 — — — 500 505

500 500 — — — — 500 — — 500

— — — — — — — — 505 500

— 505 — — 500 505 — — 505 —

73

VIM

54A

29517839 29517840 29517841 29517842 29517845 29517850 29517851 29517852 29517853 29517854

29517792 29517796 29517805 29517806 29517807 29517825 29517827 29517829 29517831 29517832

29517758 29517763 29517764 29517765 29517766 29517767 29517768 29517769 29517771 29517789

29517664 29517665 29517666 29517666 29517667 29517668 29517669 29517670 29517671 29517672

A/N†

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060R HD 4060R HD 4560PR HD 4060P HD 4060P HD 4560P HD 4060PR HD 4560P HD 4060R HD 4060P

HD 4060P HD 4060P B 500R B 500 B 500 B 500R B 500R B 500R B 500R B 500

B 500R HD 4060R B 500 B 500R HD 4060 HD 4060P HD 4560P HD 4060PR HD 4060P HD 4060PR

29517886 29517887 29517890 29517891 29517891 29517897 29517898 29517899 29517900 29517902

29517903 29517904 29517907 29517916 29517916 29517917 29517917 29517918 29517920 29517921

29517922 29517923 29517924 29517925 29517926 29517927 29517930 29517933 29517934 29517935

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 628 628 627 627 627 628

627 627 628 628 628 628 628 628 628 628

627 627 628 628 628 628 627 628 627 628

628 629 628 628 628 627 628 627 627 628

02

Fill Tube

600 600 600 600 600 600 601 600 600 600

600 600 600 600 600 600 600 600 600 600

600 600 601 600 600 601 600 601 600 600

600 601 600 601 600 601 600 600 600 600

05

55

609 609 609 609 609 610 610 610 610 610

610 610 609 609 609 609 609 609 609 609

609 609 610 610 610 610 610 610 609 610

609 610 610 610 610 610 609 610 609 609

10

Copyright © 2009 Allison Transmission, Inc.

729 730 730 730 730 729 730 732 743 730

731 732 730 730 730 730 730 738 729 729

732 732 729 743 743 732 732 730 731 730

743 730 731 730 731 729 729 732 731 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 512 511 511 511

511 511 511 511 511 511 511 511 511 511

511 511 512 511 511 512 511 512 511 511

511 512 511 512 511 512 511 511 511 511

15

1603 1603 1603 1603 1602 1639 1601 1601 1601 1639

1601 1601 1603 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1603 1603 1603

1601 1601 1601 1640‡ 1701‡‡ 1602 1601 1601 1601 1639

1640 1601 1601 1601 1601 1602 1602 1601 1601 1603

16

20091001

609 633 607 633 586 540 534 575 540 575

540 540 628 645 645 646 646 513 637 608

575 575 575 540 540 573 575 534 575 534

540 534 575 540 540 575 586 540 540 645

20

766 768 768 768 766 765 765 765 766 766

766 766 768 766 766 766 766 766 764 766

766 765 766 766 766 764 766 764 766 765

767 765 765 765 768 767 766 765 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060 HD 4560P HD 4060PR HD 4560P HD 4060P HD 4560PR HD 4060 HD 4060P HD 4060 B 500

MODEL

29517862 29517863 29517865 29517871 29517876 29517877 29517878 29517879 29517880 29517881

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 511 511 512 512 512 512 512

512 512 511 511 511 511 511 511 511 511

511 511 512 512 512 512 512 512 511 512

511 512 512 512 512 512 511 512 511 511

25

544 544 — 544 — — — 544 — —

— — 544 — — — — — 544 —

544 544 — — — — 544 — 544 —

— — — — — — — — — —

30

— — — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 — — — — — — — —

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660

— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — —

31

PTO Provision

543 543 543 543 543 545 545 545 545 545

545 545 543 543 543 543 543 543 543 543

543 543 545 545 545 545 545 545 543 545

543 545 545 545 545 545 543 545 543 543

34

20091001

597 582, 574 698, 574 582, 574 697, 574 697, 574 701, 574 596, 574 697, 574 596

697, 574 697, 574 597 698 698 654 707 596, 574 597 698

596, 574 596, 574 595, 574 698, 574 698, 574 701, 574 596, 574 701, 574 596, 574 697, 574

697 701, 574 596, 574 701, 574 697, 574 583 697, 574 697, 574 697, 574 697

39

Copyright © 2009 Allison Transmission, Inc.

535 539 — 539 — — — 530 — —

— — — — — — — — 536 —

530 530 — — — — 530 — 530 —

— — — — — — — — — —

35

568, 870 853, 568 568, 874 568, 853 — — — — — —

— — 561 — — — — — 561 568, 851

— — — — — 568 — — — —

810 — — — — — — — — 561, 867

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

772 772 772 772 772 797 814 772 772 799

772 772 772 — — — — 813 772 772

772 772 799 — — 728 772 797 772 812

814 837 814 799 796 800 772 772 772 772

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — 541 — — —

— — — — — — — — — —

— — — — — 540 — — — —

— — — — — — — — — —

71

TPS

505 505 505 505 — — — 500 500 —

500 500 505 — — — — — 500 505

500 500 — — — 500 500 — 500 —

73

500 — — — — — — 500 500 500

VIM

55A

29517922 29517923 29517924 29517925 29517926 29517927 29517930 29517933 29517934 29517935

29517903 29517904 29517907 29517916 29517916 29517917 29517917 29517918 29517920 29517921

29517886 29517887 29517890 29517891 29517891 29517897 29517898 29517899 29517900 29517902

A/N†

29517862 29517863 29517865 29517871 29517876 29517877 29517878 29517879 29517880 29517881

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR HD 4060R HD 4560P B 500R HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P

HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4560P B 500R HD 4560PR HD 4560PR

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4060P HD 4060P

29518019 29518020 29518021 29518026 29518054 29518055 29518056 29518060 29518075 29518081

29518082 29518083 29518084 29518085 29518087 29518093 29518096 29518100 29518101 29518102

29518103 29518104 29518105 29518106 29518107 29518108 29518109 29518110 29518111 29518112

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

750 750 750 750 750 750 750 722 722 722

01

602 602 602 602 602 602 602 602 602 602

624 624 624 621 602 602 621 602 602 602

624 624 621 602 624 602 602 602 602 624

628 628 628 628 627 628 628 624 624 624

02

Fill Tube

600 600 600 600 600 600 601 601 600 600

600 600 601 601 601 601 601 600 601 601

600 600 601 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

05

56

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 609 610 610

610 609 610 609 610 610 610 610 610 610

610 610 610 610 610 610 610 609 610 609

10

Copyright © 2009 Allison Transmission, Inc.

729 729 738 729 729 729 729 730 729 730

730 730 730 729 730 731 744 729 729 729

731 732 730 730 714 730 730 729 730 729

730 730 730 730 714 730 729 731 731 731

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 512 512 511 511

511 511 512 512 512 512 512 511 512 512

511 511 512 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

15

1506 1506 1506 1506 1506 1506 1506 1506 1506 1506

1541 1541 1541 1506 1506 1506 1541 1546 1506 1506

1506 1506 1506 1546 1506 1506 1506 1506 1506 1541

1601 1601 1601 1601 1601 1601 1601 1506 1506 1506

16

20091001

575 575 575 575 575 575 540 540 540 540

534 534 534 534 575 575 540 593 575 575

575 575 534 513 534 605 575 575 612 534

540 540 540 575 534 615 617 540 575 575

20

765 765 766 765 766 766 765 765 765 765

766 765 765 766 766 766 766 764 765 766

765 764 766 764 768 765 765 766 765 766

764 765 766 766 766 766 765 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060P HD 4060PR HD 4060P HD 4060 HD 4060PR HD 4060R

MODEL

29517936 29517937 29517938 29517939 29517948 29517952 29517953 29518016 29518017 29518018

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 511 512 512

512 511 512 511 512 512 512 512 512 512

512 512 512 512 512 512 512 511 512 511

25

— — — — — — — — — —

— — — — 544 — — 544 — —

544 544 — — — — — — — —

— — — — — 544 — — 544 544

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660

661, 660, 660 — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 —

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 543 545 545

545 543 545 543 545 545 545 545 545 545

545 545 545 545 545 545 545 543 545 543

34

20091001

596 596 596 596 596 596 701 701 697 697

697, 574 697, 574 701, 574 701, 574 595, 574 595, 574 701 597 595 595

596 596 701, 574 596 697 697, 574 596 596, 574 697, 574 697, 574

697, 574 697, 574 697, 574 596, 574 697 596, 574 697, 574 698 596 596

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — 538 — — — — —

529 529 — — — — — — — —

— — — — — 538 — — 529 529

35

— — — — — — — — — —

565 — 565 — 720, 568 — — 561 — —

— — — — — — — — 719, 568 565

— — — — — 881, 568 876, 568 — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 799 799 812 797 812 799 799 799 799

812 812 812 808 772 812 727 772 799 799

— — 837 — 799 796 797 799 717 795

814 799 772 799 799 772 772 — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — 510 — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — 500 — 500 500 — —

— — — — — — — — 500 —

— — — — — 500 500 — — —

73

VIM

56A

29518103 29518104 29518105 29518106 29518107 29518108 29518109 29518110 29518111 29518112

29518082 29518083 29518084 29518085 29518087 29518093 29518096 29518100 29518101 29518102

29518019 29518020 29518021 29518026 29518054 29518055 29518056 29518060 29518075 29518081

A/N†

29517936 29517937 29517938 29517939 29517948 29517952 29517953 29518016 29518017 29518018

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060PR HD 4060 HD 4560

HD 4060R HD 4560PR HD 4560P HD 4060 HD 4060P HD 4060PR HD 4060R HD 4060PR HD 4060PR HD 4560PR

HD 4560P HD 4060P HD 4060P HD 4560P HD 4060P HD 4560P HD 4560P HD 4060P HD 4560P B 500R

29519006 29519008 29519009 29519014 29519017 29519021 29519022 29519023 29519029 29519030

29519031 29519036 29519056 29519060 29519061 29519062 29519063 29519065 29519066 29519088

29519089 29519097 29519098 29519099 29519100 29519214 29519215 29519216 29519217 29519218

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

01

602 624 624 624 624 624 624 624 624 624

624 602 624 624 624 624 624 602 602 602

602 602 602 624 602 624 624 624 624 624

602 602 602 602 602 602 602 602 602 602

02

Fill Tube

601 600 600 601 600 601 601 600 601 600

600 601 601 600 600 600 600 600 600 601

601 600 600 601 601 601 600 600 600 601

600 600 600 600 600 600 600 600 600 600

05

57

610 610 610 610 610 610 610 610 610 609

609 610 610 609 610 610 609 610 610 610

610 610 610 610 610 610 610 610 609 609

610 610 610 610 610 610 610 609 609 609

10

Copyright © 2009 Allison Transmission, Inc.

729 714 729 730 730 730 729 729 730 730

732 730 730 732 732 732 732 738 738 730

744 729 729 729 714 731 732 732 732 731

729 730 729 729 729 729 730 739 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 511 511 512 511 512 512 511 512 511

511 512 512 511 511 511 511 511 511 512

512 511 511 512 512 512 511 511 511 512

511 511 511 511 511 511 511 511 511 511

15

1506 1506 1541 1541 1541 1541 1541 1541 1541 1546

1506 1506 1506 1506 1506 1506 1506 1541 1541 1506

1541 1506 1506 1541 1506 1506 1506 1506 1506 1506

1506 1506 1506 1506 1506 1506 1506 1546 1541 1541

16

20091001

540 534 534 534 534 534 534 534 534 522

575 575 534 540 540 575 575 582 582 575

540 540 540 534 540 540 540 575 540 540

540 540 540 540 540 540 606 522 590 590

20

766 765 766 766 766 765 765 767 767 768

765 766 765 766 766 766 766 766 765 766

768 765 765 766 765 766 765 765 765 766

766 766 766 765 765 766 765 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR B 500R HD 4060 HD 4060

MODEL

29518113 29518114 29518115 29518116 29518973 29518974 29518982 29518983 29518986 29518987

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 511

511 512 512 511 512 512 511 512 512 512

512 512 512 512 512 512 512 512 511 511

512 512 512 512 512 512 512 511 511 511

25

— — — — — — — — — 544

544 — — — — 544 544 544 544 —

— — — — — — — 544 — —

— — — — — — 544 544 — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

— 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —

31

PTO Provision

545 545 545 545 545 545 545 545 545 543

543 545 545 543 545 545 543 545 545 545

545 545 545 545 545 545 545 545 543 543

545 545 545 545 545 545 545 543 543 543

34

20091001

701, 574 697 697, 574 701, 574 697, 574 701, 574 701, 574 697, 574 701, 574 582, 574

596, 574 595, 574 701, 574 697 697, 574 596, 574 596, 574 582, 574 582, 574 595, 574

701 697 697 701, 574 701, 574 701, 574 697, 574 596, 574 697 701

697 697 697 697 697 697 596, 574 597, 574 697, 574 697, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

530 — — — — 530 530 530 530 —

— — — — — — — 530 — —

— — — — — — 536 520 — —

35

— — 565 565 565 565 565 565 565 —

— — — — — — — 568 568 —

— — — 565 568 — — — — —

— — — — — — 724, 568 722, 760 723, 568 723, 568

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 795 799 837 837 837 837 795 812 799

814 799 835 718 718 718 718 821 821 799

— 728 772 837 835 772 814 814 835 772

772 772 799 797 812 812 835 772 — 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — 543 — — — — — — —

— — — — — — — — — —

— — — — — — — — 506 —

71

TPS

— — — — — — — — — —

500 — — 500 500 500 500 — — —

— — — — 500 500 500 500 500 500

— — — — — — 500 500 502 502

73

VIM

57A

29519089 29519097 29519098 29519099 29519100 29519214 29519215 29519216 29519217 29519218

29519031 29519036 29519056 29519060 29519061 29519062 29519063 29519065 29519066 29519088

29519006 29519008 29519009 29519014 29519017 29519021 29519022 29519023 29519029 29519030

A/N†

29518113 29518114 29518115 29518116 29518973 29518974 29518982 29518983 29518986 29518987

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560P HD 4560PR HD 4560PR B 500 B 500R HD 4060 HD 4560P HD 4060P HD 4060P

B 500R B 500 HD 4060P HD 4060PR HD 4060 HD 4060 HD 4060R HD 4060R HD 4060R HD 4560P

HD 4060 HD 4060 HD 4060PR HD 4060P HD 4060 HD 4560P HD 4060R HD 4060 HD 4560P HD 4060PR

29519273 29519275 29519276 29519295 29519309 29519310 29519864 29519865 29519866 29519867

29519868 29519869 29519870 29519871 29519872 29519873 29519874 29519875 29519875 29519876

29519877 29519878 29519879 29519880 29519881 29519882 29519883 29519884 29519885 29519886

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

722 722 722 722 722 722 750 750 750 750

722 722 722 722 722 722 722 722 722 722

01

628 628 628 628 627 628 627 627 628 627

628 627 628 628 628 628 628 628 628 627

621 624 624 624 602 602 628 629 628 628

624 624 624 624 602 624 602 602 624 621

02

Fill Tube

600 600 600 600 600 601 600 600 601 600

600 600 600 600 600 600 600 600 600 601

601 601 601 601 600 600 600 601 600 600

600 600 600 601 600 600 600 600 600 601

05

58

609 609 610 610 609 610 609 609 610 610

609 609 610 610 609 609 609 609 609 610

610 610 610 610 609 609 609 610 610 610

609 609 609 610 609 609 610 610 609 610

10

Copyright © 2009 Allison Transmission, Inc.

729 729 731 731 732 732 732 732 714 732

730 730 730 730 730 730 730 730 730 730

730 730 714 739 729 729 729 729 731 731

730 730 730 730 729 732 730 730 730 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 512 511 511 512 511

511 511 511 511 511 511 511 511 511 512

512 512 512 512 511 511 511 512 511 511

511 511 511 512 511 511 511 511 511 512

15

1601 1601 1601 1602 1601 1601 1601 1601 1602 1601

1603 1603 1601 1601 1603 1603 1603 1641‡ 1702‡‡ 1601

1506 1506 1506 1541 1546 1546 1602 1601 1601 1639

1546 1546 1546 1541 1546 1506 1506 1506 1546 1506

16

20091001

534 534 630 534 540 540 575 540 539 575

579 580 534 630 645 645 513 575 575 534

534 534 575 582 645 513 588 534 540 540

522 522 554 534 593 540 605 534 554 534

20

766 766 766 766 765 764 766 766 765 764

766 768 766 766 767 768 767 768 768 765

766 764 766 767 766 766 766 764 766 765

768 765 765 766 764 765 764 765 768 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060R B 500R B 500 HD 4560P B 500R HD 4060 HD 4060P HD 4060P B 500 HD 4560P

MODEL

29519219 29519220 29519221 29519243 29519261 29519263 29519268 29519269 29519271 29519272

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 512 512 511 512 511 511 512 512

511 511 512 512 511 511 511 511 511 512

512 512 512 512 511 511 511 512 512 512

511 511 511 512 511 511 512 512 511 512

25

— — 544 — — — 544 — — 544

544 — — 544 — — — — — —

— — — 544 — — — — — —

544 544 — — 544 — — — — —

30

— — 661, 660, 660 661, 660, 660 — 661, 660, 660 — — 661, 660, 660 661, 660, 660

— — 661, 660, 660 661, 660, 660 — — — — — 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660 661, 660, 660 661, 660, 660

— — — 661, 660, 660 — — 661, 660, 660 661, 660, 660 — 661, 660, 660

31

PTO Provision

543 543 545 545 543 545 543 543 545 545

543 543 545 545 543 543 543 543 543 545

545 545 545 545 543 543 543 545 545 545

543 543 543 545 543 543 545 545 543 545

34

20091001

697 697 597, 574 697, 574 697 701, 574 596, 574 697 701, 574 596

582 697 697, 574 597, 574 698 698 597 654 707 701, 574

701, 574 701, 574 583 583 698 597 697, 574 701, 574 697 697, 574

582, 574 582, 574 697 701, 574 597 697 697, 574 697, 574 697 701, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — 530 — — — 530 — — 529

534 — — 530 — — — — — —

— — — 530 — — — — — —

— — — — 536 — — — — —

35

888, 568 888, 568 — — — — — — 867, 568 —

568 568 — — — — — — — —

— — — — — — — — 568 —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

814 814 772 772 718 — 772 772 — —

772 772 772 772 — — — — — 835

— 808 799 800 772 772 799 808 799 799

772 799 799 777 772 814 796 799 799 837

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— 501 — — — — — — 514 —

— — — — — — — — — —

— 543 — 505 — — — — — —

— — — — — — — — — —

71

TPS

500 500 500 — 500 — 500 500 505 —

500 500 500 500 — — — — — —

— — — 500 — — — — 500 —

— — — 500 500 500 — — — —

73

VIM

58A

29519877 29519878 29519879 29519880 29519881 29519882 29519883 29519884 29519885 29519886

29519868 29519869 29519870 29519871 29519872 29519873 29519874 29519875 29519875 29519876

29519273 29519275 29519276 29519295 29519309 29519310 29519864 29519865 29519866 29519867

A/N†

29519219 29519220 29519221 29519243 29519261 29519263 29519268 29519269 29519271 29519272

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060R HD 4060PR HD 4060R HD 4560P B 500R B 500R HD 4060P HD 4060P HD 4060PR HD 4060PR

HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560P B 500R HD 4560PR

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4060P HD 4060P

29519896 29519897 29519898 29519899 29519900 29519900 29519901 29519902 29519903 29519904

29519905 29519906 29519907 29519908 29519909 29519910 29519911 29519912 29519913 29519914

29519915 29519916 29519917 29519918 29519919 29519920 29519921 29519922 29519923 29519924

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 628 628 628 628 628 628

628 627 627 627 627 629 628 629 628 628

627 627 627 629 628 628 627 628 628 628

629 629 627 627 627 627 627 627 627 627

02

Fill Tube

600 600 600 600 600 600 601 601 600 600

600 600 600 600 601 601 601 601 600 601

600 600 600 601 600 600 600 600 600 600

601 601 600 600 600 600 600 600 600 600

05

59

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 609 610

609 610 609 610 609 609 610 610 610 610

610 610 609 609 609 610 610 610 609 610

10

Copyright © 2009 Allison Transmission, Inc.

729 729 738 729 729 729 729 730 729 730

730 729 730 730 730 729 730 744 729 729

731 731 732 730 730 730 714 730 730 729

730 730 732 731 731 731 732 731 731 731

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 512 512 511 511

511 511 511 511 512 512 512 512 511 512

511 511 511 512 511 511 511 511 511 511

512 512 511 511 511 511 511 511 511 511

15

1639 1639 1601 1601 1601 1601 1601 1601 1639 1639

1601 1602 1602 1602 1602 1639 1601 1602 1603 1601

1601 1601 1601 1601 1641‡ 1702‡‡ 1601 1601 1601 1601

1639‡ 1700‡‡ 1601 1601 1601 1601 1601 1601 1601 1601

16

20091001

575 575 575 575 575 575 540 540 540 540

612 534 534 534 534 534 575 540 637 575

575 575 575 534 646 646 534 605 575 575

534 534 540 575 540 540 540 540 540 575

20

765 765 766 765 766 766 765 765 765 765

765 766 765 765 765 766 766 766 764 765

766 765 764 766 764 764 768 765 765 766

766 766 764 765 765 765 764 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560P HD 4060 HD 4060R HD 4060 HD 4060P HD 4060P HD 4060P HD 4060 HD 4060PR

MODEL

29519887 29519887 29519888 29519889 29519890 29519891 29519892 29519893 29519894 29519895

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 511 512

511 512 511 512 511 511 512 512 512 512

512 512 511 511 511 512 512 512 511 512

25

— — — — — — — — — —

— — — — — — 544 — 544 —

544 544 544 — — — — — — —

— — — 544 — — — — — 544

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660

— 661, 660, 660 — 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661,660,660 — — — 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 543 545

543 545 543 545 543 543 545 545 545 545

545 545 543 543 543 545 545 545 543 545

34

20091001

596 596 596 596 596 596 701 701 697 697

697, 574 697, 574 697, 574 697, 574 701, 574 701 595, 574 701 597 595

596 596 596 701, 574 653 706 697 697, 574 596 596, 574

701 701,574 698 596 698 698 698 698 698 596

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — 538 — — —

529 529 529 — — — — — — —

— — — 529 — — — — — 529

35

— — — — — — — — — —

876, 568 565 565 — 565 — 877, 568 — 561 —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 799 799 812 797 812 799 799 799 799

717 795 812 812 812 808 772 727 772 799

— — — 837 — — 799 796 797 799

808 808 — — — — — — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — 510 — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

500 — — — — — 500 500 500 —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

59A

29519915 29519916 29519917 29519918 29519919 29519920 29519921 29519922 29519923 29519924

29519905 29519906 29519907 29519908 29519909 29519910 29519911 29519912 29519913 29519914

29519896 29519897 29519898 29519899 29519900 29519900 29519901 29519902 29519903 29519904

A/N†

29519887 29519887 29519888 29519889 29519890 29519891 29519892 29519893 29519894 29519895

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060PR HD 4060 HD 4560

HD 4060R HD 4560PR HD 4060 HD 4060P HD 4060PR HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4060P

HD 4060P HD 4060P HD 4060P HD 4560P HD 4060P HD 4060P HD 4060P HD 4560P HD 4060P HD 4560P

29519934 29519935 29519936 29519937 29519938 29519939 29519940 29519941 29519942 29519943

29519944 29519945 29519946 29519947 29519948 29519949 29519950 29519951 29520399 29520400

29520402 29520404 29520407 29520435 29520437 29520438 29520439 29520440 29520441 29520442

722 722 722 722 722 722 722 722 722 722

750 750 750 750 750 750 750 750 722 722

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

602 624 624 621 624 624 624 624 624 624

627 628 627 627 627 627 628 628 602 602

628 628 628 627 628 627 627 627 627 627

628 628 628 628 628 628 628 628 628 628

02

Fill Tube

600 600 600 601 600 600 600 601 600 601

600 601 600 600 600 600 600 600 600 600

601 600 600 601 601 601 600 600 600 601

600 600 600 600 600 600 600 600 600 600

05

60

610 610 610 610 610 610 610 610 610 610

609 610 609 610 610 609 610 610 610 610

610 610 610 610 610 610 610 610 609 609

610 610 610 610 610 610 610 609 609 609

10

Copyright © 2009 Allison Transmission, Inc.

731 729 714 744 729 730 730 730 729 730

732 730 732 732 732 732 738 738 730 730

744 729 729 729 714 731 732 732 732 731

729 729 730 729 729 729 730 739 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 512 511 511 511 512 511 512

511 512 511 511 511 511 511 511 511 511

512 511 511 512 512 512 511 511 511 512

511 511 511 511 511 511 511 511 511 511

15

1506 1541 1506 1541 1541 1541 1541 1541 1541 1541

1601 1601 1601 1601 1601 1601 1602 1602 1506 1506

1602 1601 1639 1602 1601 1601 1601 1601 1601 1601

1639‡ 1700‡‡ 1639 1601 1601 1601 1601 1603 1602 1602

16

20091001

540 534 605 588 534 534 534 534 534 534

575 575 540 540 575 575 630 630 575 540

540 540 540 534 540 540 540 575 540 540

540 540 540 540 540 540 606 628 590 590

20

765 766 765 765 766 766 765 765 766 767

765 765 766 766 766 766 766 765 765 766

768 765 765 768 765 766 765 765 765 766

766 766 766 766 765 765 765 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR B 500R HD 4060 HD 4060

MODEL

29519925 29519925 29519926 29519927 29519928 29519929 29519930 29519931 29519932 29519933

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

511 512 511 512 512 511 512 512 512 512

512 512 512 512 512 512 512 512 511 511

512 512 512 512 512 512 512 511 511 511

25

— — — — — — — — — —

544 — — — 544 544 544 544 — —

— — — — — — — 544 — —

— — — — — — 544 544 — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— 661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

543 545 543 545 545 543 545 545 545 545

545 545 545 545 545 545 545 545 543 543

545 545 545 545 545 545 545 543 543 543

34

20091001

697, 574 697, 574 697 701 697 697 697 701 697 701

596, 574 595, 574 697 697, 574 596, 574 596, 574 582, 574 582, 574 596 697

701 697, 574 697 701, 574 701, 574 701, 574 697, 574 596, 574 697 701

697 697 697 697 697 697 596, 574 597, 574 697, 574 697, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

530 — — — 530 530 530 530 — —

— — — — — — — 530 — —

— — — — — — 536 520 — —

35

— 565 — — 565 565 565 565 565 565

— — — — — — 568 568 — —

— — — 565 568 — — — — —

— — — — — — 881, 568 560, 880 892, 568 892, 568

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

814 812 837 800 795 812 812 812 812 812

814 799 718 718 718 718 821 821 799 812

— 728 772 837 835 772 814 814 814 772

772 772 772 799 797 812 835 772 — 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — 512 — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — 506 —

71

TPS

— — — 500 — — — — — —

500 — 500 500 500 500 — — — —

— — — — 500 500 500 500 500 500

— — — — — — 500 500 505 505

73

VIM

60A

29520402 29520404 29520407 29520435 29520437 29520438 29520439 29520440 29520441 29520442

29519944 29519945 29519946 29519947 29519948 29519949 29519950 29519951 29520399 29520400

29519934 29519935 29519936 29519937 29519938 29519939 29519940 29519941 29519942 29519943

A/N†

29519925 29519925 29519926 29519927 29519928 29519929 29519930 29519931 29519932 29519933

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060PR HD 4560PR HD 4060P HD 4060PR HD 4560P B 500R B 500R HD 4060

HD 4060 HD 4060P HD 4560P HD 4560P HD 4060PR HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060P HD 4060 HD 4060P HD 4060PR B 500R HD 4560P HD 4060PR HD 4560P HD 4060PR

29520457 29520458 29520459 29520460 29520461 29520467 29520471 29520473 29520475 29520478

29520479 29520485 29520486 29520488 29520557 29520558 29520559 29520560 29520562 29520564

29520574 29520583 29520585 29520589 29520590 29520597 29520603 29520622 29520623 29520624

750 722 722 722 722 722 722 750 750 750

722 722 722 722 722 722 722 722 722 750

722 722 722 722 722 722 722 722 722 722

722 722 722 722 722 722 722 722 722 722

01

627 602 602 602 602 602 602 627 628 628

602 602 621 624 602 624 624 624 624 627

602 602 602 602 624 602 621 602 602 602

624 624 624 624 624 624 624 602 602 602

02

Fill Tube

600 600 600 600 600 600 601 600 601 600

600 600 601 601 600 601 601 600 600 600

600 600 600 601 600 600 601 600 600 600

600 601 601 601 600 601 600 600 600 601

05

61

610 610 609 610 610 609 610 610 610 610

609 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 609 609 609

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 730 714 744 730 738 730 729 729 730

730 730 730 714 731 730 730 730 729 731

729 730 730 730 714 730 730 729 729 729

729 729 729 730 730 730 729 730 730 744

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 512 511 512 511

511 511 512 512 511 512 512 511 511 511

511 511 511 512 511 511 512 511 511 511

511 512 512 512 511 512 511 511 511 512

15

1602 1506 1541 1541 1506 1546 1541 1602 1601 1601

1541 1506 1506 1506 1506 1541 1541 1541 1541 1601

1506 1506 1506 1506 1506 1506 1506 1546 1546 1541

1541 1541 1541 1541 1541 1541 1541 1506 1506 1506

16

20091001

534 617 588 539 606 522 540 606 540 575

586 534 539 534 575 534 534 534 534 540

617 617 615 615 534 575 540 593 593 586

534 534 534 534 534 534 534 615 615 540

20

766 765 766 766 765 766 765 766 764 764

766 765 766 765 765 765 766 766 766 764

765 768 766 766 765 766 766 764 764 766

767 766 765 765 766 766 766 768 765 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4560P HD 4060P HD 4060PR HD 4060PR HD 4560P

MODEL

29520443 29520444 29520445 29520446 29520447 29520448 29520449 29520452 29520454 29520456

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 511 512 512 511 512 512 512 512

511 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 511 511 511

512 512 512 512 512 512 512 512 512 512

25

— — — — 544 544 — 544 — —

— — — — — — — — — —

— — 544 544 — — — 544 544 —

— — — — — — — 544 544 —

30

661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 543 545 545 543 545 545 545 545

543 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 543 543 543

545 545 545 545 545 545 545 545 545 545

34

20091001

697 697, 574 697 698, 574 596, 574 596 701, 574 596, 574 701 596, 574

697, 574 697, 574 701 701 596, 574 701 701 697 697 698

697, 574 697, 574 596, 574 595, 574 697 596 701 597 597 697, 574

697 701 701 701 697 701 697 596, 574 596, 574 701, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — 536 523 — 536 — —

— — — — — — — — — —

— — 538 538 — — — 536 — —

— — — — — — — 536 538 —

35

565 719, 568 641, 568 903 904 560 915 838, 568 — —

— — — — — 565 565 565 565 —

719, 568 901, 568 724, 568 720, 568 — — — 561 561 —

565 565 565 565 565 565 565 724, 568 724, 568 899

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

795 835 835 821 835 772 814 718 799 799

799 837 800 799 799 837 795 795 837 —

772 772 772 772 837 812 800 799 799 799

795 812 837 812 837 837 799 772 772 717

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — 508 — — 506 — — —

— — 505 — — — — — — —

— — — — — — — — — —

— — — — — — — — — 511

71

TPS

— 500 500 502 500 502 502 500 — —

— — 500 — — — — — — —

500 500 500 500 — — — 500 500 —

— — — — — — — 500 500 502

73

VIM

61A

29520574 29520583 29520585 29520589 29520590 29520597 29520603 29520622 29520623 29520624

29520479 29520485 29520486 29520488 29520557 29520558 29520559 29520560 29520562 29520564

29520457 29520458 29520459 29520460 29520461 29520467 29520471 29520473 29520475 29520478

A/N†

29520443 29520444 29520445 29520446 29520447 29520448 29520449 29520452 29520454 29520456

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060PR

HD 4060PR HD 4060P HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4060PR B 500R

B 500R HD 4060PR HD 4560 HD 4060 HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4060R

29520669 29520670 29520671 29520671 29520672 29520673 29520674 29520685 29520686 29520687

29520695 29520715 29520716 29520717 29520718 29520719 29520720 29520725 29520727 29520728

29520729 29520750 29520890 29520891 29520892 29520893 29520894 29520895 29520896 29520897

750 722 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 722 750 722

750 750 750 750 750 750 750 722 750 750

750 750 750 750 750 750 750 750 750 750

01

628 602 628 628 628 628 628 628 628 628

627 627 627 627 627 627 627 624 627 602

627 627 629 629 627 627 629 602 628 628

628 628 628 628 628 627 628 628 628 628

02

Fill Tube

600 600 601 600 600 600 600 600 600 600

600 600 600 600 600 600 600 601 600 600

600 600 601 601 601 601 601 600 600 600

601 600 600 600 601 600 600 600 600 600

05

62

609 610 609 609 609 609 610 610 610 609

610 610 610 610 610 610 610 610 610 609

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 609 609 609 609 609

10

Copyright © 2009 Allison Transmission, Inc.

729 738 714 714 714 714 714 714 714 714

731 732 732 731 731 731 731 729 730 729

729 730 730 730 730 730 744 730 730 729

730 729 729 730 730 730 729 729 730 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 512 511 511 511 511 511 511 511

511 511 511 511 511 511 511 512 511 511

511 511 512 512 512 512 512 511 511 511

512 511 511 511 512 511 511 511 511 511

15

1641 1541 1601 1601 1601 1601 1601 1601 1601 1601

1601 1601 1601 1601 1601 1601 1601 1506 1601 1546

1602 1602 1639‡ 1700‡‡ 1602 1602 1602 1541 1602 1601

1601 1601 1601 1639 1602 1603 1603 1603 1602 1602

16

20091001

646 582 540 540 575 575 575 575 575 575

575 540 575 540 540 540 540 534 575 513

534 534 540 540 534 534 588 617 573 575

540 540 540 540 540 554 637 637 586 586

20

764 764 764 764 767 767 767 767 767 766

766 765 765 766 765 766 766 765 766 764

766 766 766 766 766 765 765 766 766 764

764 764 764 764 765 768 764 764 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4060P HD 4060P HD 4060P HD 4560P B 500 B 500R B 500R HD 4060 HD 4060

MODEL

29520625 29520626 29520627 29520628 29520663 29520664 29520665 29520666 29520667 29520668

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 512 511 511 511 511 512 512 512 511

512 512 512 512 512 512 512 512 512 511

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 511 511 511 511 511

25

— 544 — — — — — — — —

544 — 544 — — — — — — —

— — — — — — — — — —

— — — — — — 544 544 — —

30

— 661, 660, 660 — — — — 661, 660, 660 661, 660, 660 661, 660, 660 —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — —

31

PTO Provision

543 545 543 543 543 543 545 545 545 543

545 545 545 545 545 545 545 545 545 543

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 543 543 543 543 543

34

20091001

597 582, 574 702, 574 698, 574 582, 574 596, 574 597, 574 582, 574 596, 574 582, 574

596, 574 697 596, 574 697 697 697 697 701 582, 574 597

697 697 701 701 701 701 701 697, 574 697, 574 596, 574

701 697 697 697 701, 574 697 597 597 697, 574 697, 574

39

Copyright © 2009 Allison Transmission, Inc.

— 530 — — — — — — — —

— — — — — — — — — 530

— — — — — — — — — —

— — — — — — 536 529 — —

35

— 931, 568 — — — — — — — —

918 922 918 922 922 922 922 — — —

565 565 — — 565 565 — — — —

— — — — 925 — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— 821 — — — — — — — —

772 772 772 772 718 718 717 835 772 —

799 837 800 800 837 812 800 717 717 799

799 799 796 799 814 799 799 799 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— 509 — — — — — — — —

— — — — 543 — 543 — — —

— — — — — — 512 — — —

— — — — 506 — — — — —

71

TPS

— 502 — — — — — — — —

500 500 500 500 500 500 500 — — —

— — — — — — 500 500 500 —

— — — — 505 — 500 — — —

73

VIM

62A

29520729 29520750 29520890 29520891 29520892 29520893 29520894 29520895 29520896 29520897

29520695 29520715 29520716 29520717 29520718 29520719 29520720 29520725 29520727 29520728

29520669 29520670 29520671 29520671 29520672 29520673 29520674 29520685 29520686 29520687

A/N†

29520625 29520626 29520627 29520628 29520663 29520664 29520665 29520666 29520667 29520668

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060P HD 4560P HD 4060P HD 4560P HD 4060P HD 4560P HD 4560P HD 4060PR

HD 4060PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4060PR HD 4560P HD 4560P HD 4560 HD 4060

HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4060R HD 4060R HD 4060R HD 4560PR HD 4060PR

29520908 29520909 29520910 29520911 29520912 29520913 29520914 29520915 29520916 29520917

29520918 29520919 29520920 29520921 29520922 29520923 29520924 29520925 29521015 29521016

29521039 29521040 29521041 29521042 29521043 29521044 29521045 29521046 29521070 29521073

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 628 628 628 628 628 628

628 628 628 629 627 628 627 627 628 628

627 627 627 627 627 627 627 627 627 628

628 628 628 628 628 628 628 628 628 628

02

Fill Tube

600 600 600 600 600 600 600 600 601 600

600 600 600 601 601 600 601 601 601 600

600 600 600 601 600 601 600 601 601 600

600 600 600 600 600 600 600 601 601 600

05

63

609 609 610 610 610 609 609 609 610 610

610 610 610 610 610 610 610 610 609 609

610 610 610 610 610 610 610 610 610 610

609 609 609 609 610 609 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 714 714 714 714 714 714 714 729 729

730 730 730 730 714 731 730 730 714 714

729 730 730 730 729 730 729 729 729 730

714 714 739 729 742 729 730 731 729 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 512 511

511 511 511 512 512 511 512 512 512 511

511 511 511 512 511 512 511 512 512 511

511 511 511 511 511 511 511 512 512 511

15

1601 1601 1601 1601 1601 1601 1639 1601 1601 1601

1601 1601 1601 1601 1601 1639 1602 1602 1601 1601

1602 1602 1602 1602 1602 1602 1602 1602 1602 1601

1601 1601 1603 1603 1601 1602 1601 1601 1601 1601

16

20091001

575 575 575 575 575 575 575 575 575 575

615 617 534 539 534 575 534 534 540 540

534 534 534 534 534 534 534 534 534 615

575 575 578 584 590 586 582 575 575 540

20

767 767 767 767 767 766 766 766 765 765

765 768 765 766 765 765 765 766 764 764

766 766 765 765 766 767 767 766 765 768

766 766 768 766 765 766 766 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4060R HD 4060R B 500R HD 4060 HD 4060P HD 4060 HD 4060PR HD 4560PR HD 4560PR HD 4060P

MODEL

29520898 29520899 29520900 29520901 29520902 29520903 29520904 29520905 29520906 29520907

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 512 512 512 511 511 511 512 512

512 512 512 512 512 512 512 512 511 511

512 512 512 512 512 512 512 512 512 512

511 511 511 511 512 511 512 512 512 512

25

— — — — — — — — — —

544 — — — — — — — — —

— — — — — — — — — 544

— — 544 — — — 544 — — —

30

— — 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — — — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

543 543 545 545 545 543 543 543 545 545

545 545 545 545 545 545 545 545 543 543

545 545 545 545 545 545 545 545 545 545

543 543 543 543 545 543 545 545 545 545

34

20091001

582, 574 596, 574 597, 574 582, 574 596, 574 582, 574 597, 574 596, 574 595, 574 596, 574

596, 574 697, 574 697, 574 701 701 596, 574 701 701 702, 574 698, 574

697 697 697 701 697 701 697 701 701 596, 574

597, 574 596, 574 582, 574 697, 574 698 697, 574 597, 574 595, 574 595 697

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

538 — — — — — — — — —

— — — — — — — — — 536

— — 539 — — — 530 — — —

35

— — — — — — — — — —

881, 568 912, 568 — — — — 565 565 — —

565 565 565 565 565 565 565 565 565 881, 568

— — 863 — 808, 568 — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— — — — — — — — 799 799

772 772 837 800 799 799 837 795 — —

795 812 812 812 812 812 795 812 837 772

— — 814 772 — 815 772 812 799 812

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — 505 — — — — — —

— — — — — — — — — —

— — — — 510 — — — — —

71

TPS

— — — — — — — — — —

500 500 — 500 — — — — — —

— — — — — — — — — 500

— — 505 — 505 — 500 — — —

73

VIM

63A

29521039 29521040 29521041 29521042 29521043 29521044 29521045 29521046 29521070 29521073

29520918 29520919 29520920 29520921 29520922 29520923 29520924 29520925 29521015 29521016

29520908 29520909 29520910 29520911 29520912 29520913 29520914 29520915 29520916 29520917

A/N†

29520898 29520899 29520900 29520901 29520902 29520903 29520904 29520905 29520906 29520907

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560P HD 4060P HD 4560P B 500R HD 4060R B 500R B 500 HD 4560P HD 4060P

HD 4060P HD 4560P HD 4560P HD 4560P HD 4560PR HD 4560PR B 500 B 500R HD 4060PR HD 4060P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR B 500R HD 4060P HD 4060 HD 4060 B 500R

29521094 29521095 29521096 29521097 29521098 29521099 29521100 29521101 29521116 29521129

29521130 29521132 29521133 29521135 29521136 29521137 29521138 29521139 29521144 29521145

29521146 29521147 29521148 29521149 29521150 29521173 29521176 29521182 29521183 29521184

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 627 627 627 628 628 628 628 628 628

628 629 629 627 627 627 628 628 628 628

627 627 627 627 627 627 627 627 627 628

628 628 628 627 628 628 627 627 627 627

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 601 601 601 601 601 600 600 600 600

601 601 600 601 600 600 600 600 601 600

601 601 600 601 601 601 600 600 601 600

05

64

610 610 610 610 610 609 610 609 609 609

610 610 610 610 610 610 609 609 610 610

610 610 610 610 609 609 609 609 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

731 729 714 714 730 739 742 729 729 729

730 729 730 730 714 739 729 729 730 730

730 729 729 730 730 730 730 730 730 730

731 729 729 730 730 729 714 729 730 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 512 512 512 512 512 511 511 511 511

512 512 511 512 511 511 511 511 512 511

512 512 511 512 512 512 511 511 512 511

15

1601 1602 1601 1601 1601 1603 1601 1603 1602 1603

1639 1601 1601 1601 1601 1602 1603 1603 1601 1601

1602 1602 1602 1602 1603 1603 1603 1603 1602 1601

1601 1601 1601 1601 1601 1601 1601 1602 1602 1602

16

20091001

540 534 605 534 575 629 590 584 586 637

534 534 534 534 575 630 645 513 575 540

534 534 534 534 628 628 628 554 534 605

575 575 540 534 575 540 534 534 534 534

20

765 766 765 765 766 768 765 766 766 764

765 766 766 764 766 767 766 766 765 766

765 765 767 767 768 768 765 765 766 764

766 766 766 765 766 766 765 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4560PR HD 4560PR HD 4060P HD 4560P HD 4560PR HD 4560P HD 4060P HD 4060P HD 4560P HD 4060P

MODEL

29521077 29521079 29521080 29521081 29521086 29521087 29521090 29521091 29521092 29521093

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 511 512 511 511 511

512 512 512 512 512 512 511 511 512 512

512 512 512 512 511 511 511 511 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — 544 — — — 544

— — — — — 544 — — — —

— — — — 544 544 544 — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 543 545 543 543 543

545 545 545 545 545 545 543 543 545 545

545 545 545 545 543 543 543 543 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

697, 574 697, 574 697 697 596 582, 574 698 697, 574 697, 574 597

697, 574 701, 574 701, 574 701, 574 583 583 698 597 596 697

701, 574 701, 574 697, 574 701, 574 582, 574 582, 574 582, 574 697 701, 574 697, 574

595, 574 595 697 701, 574 595, 574 701, 574 697 697, 574 701, 574 697, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — 539 — — — 536

— — — — — 530 — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— 565 — — — 568, 863 808, 568 — — —

— — — — — — — — — —

565 565 565 565 — — — — — —

— — — — — — — 565 565 565

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

814 812 837 837 812 814 — 772 815 772

799 837 — 808 799 800 772 772 799 812

812 837 795 812 772 772 799 772 777 796

812 799 812 835 799 799 795 799 837 837

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — 510 — — —

— — — — — 505 — — — —

— — — — — — — — — —

— — — 543 — — — — — —

71

TPS

— — — — — 505 505 — — 500

— — — — — 500 — — — —

— — — — — — — — 500 —

— — — — — — — — — —

73

VIM

64A

29521146 29521147 29521148 29521149 29521150 29521173 29521176 29521182 29521183 29521184

29521130 29521132 29521133 29521135 29521136 29521137 29521138 29521139 29521144 29521145

29521094 29521095 29521096 29521097 29521098 29521099 29521100 29521101 29521116 29521129

29521077 29521079 29521080 29521081 29521086 29521087 29521090 29521091 29521092 29521093

A/N†

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

29521486 29521487 29521488 29521489 29521490 29521491 29521492 29521493 29521494 29521495

29521496 29521497 29521501 29521502 29521503 29521504 29521505 29521506 29521507 29521508

29521509 29521510 29521511 29521512 29521513 29521514 29521515 29521516 29521517 29521518

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 722 750 750 750 750 750 750 750 750

01

627 627 627 627 627 627 627 627 627 627

627 627 627 627 627 627 627 627 627 627

627 627 627 627 627 627 627 627 627 627

627 624 628 628 628 628 628 628 627 627

02

Fill Tube

600 600 600 601 601 601 601 601 601 601

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 601 601 600 600 600 601 601 600 600

05

65

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

609 610 610 609 609 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

729 748 730 729 748 729 748 730 729 748

748 730 729 748 730 729 748 729 748 730

729 748 730 729 748 730 729 748 730 729

731 730 744 714 714 739 730 729 729 748

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 512 512 512 512 512 512 512

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 512 512 511 511 511 512 512 511 511

15

1601 1601 1601 1601 1601 1601 1601 1601 1601 1601

1601 1601 1601 1601 1601 1601 1601 1601 1601 1601

1601 1601 1601 1601 1601 1601 1601 1601 1601 1601

1601 1506 1601 1601 1603 1602 1639 1639 1601 1601

16

20091001

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 534

540 534 540 575 629 631 540 575 534 534

20

766 766 766 765 765 766 766 766 766 766

766 766 767 767 767 765 765 766 766 766

766 766 766 766 766 766 767 767 767 766

765 765 765 768 768 765 766 766 765 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4060 HD 4560P HD 4560P HD 4060R B 500R HD 4060PR HD 4560P HD 4560PR HD 4060P HD 4060P

MODEL

29521189 29521290 29521293 29521302 29521303 29521307 29521308 29521309 29521484 29521485

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

511 512 512 511 511 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — 544 544 — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

543 545 545 543 543 545 545 545 545 545

34

20091001

697 697 697 701 701 701 701 701 701 701

697 697 697 697 697 697 697 697 697 697

697 697 697 697 697 697 697 697 697 697

697 701 701 596, 574 582, 574 596, 574 701 595, 574 697 697

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — 539 541 — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — 950 904 904, 930 932, 904 — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

796 796 796 797 797 797 797 797 812 812

799 799 799 799 799 795 795 795 795 795

797 797 797 812 812 812 812 812 812 799

814 835 813 — 814 821 799 812 797 797

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — 511 — — 508 — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

500 — 505 — 505 505 — — — —

VIM

65A

29521509 29521510 29521511 29521512 29521513 29521514 29521515 29521516 29521517 29521518

29521496 29521497 29521501 29521502 29521503 29521504 29521505 29521506 29521507 29521508

29521486 29521487 29521488 29521489 29521490 29521491 29521492 29521493 29521494 29521495

A/N†

29521189 29521290 29521293 29521302 29521303 29521307 29521308 29521309 29521484 29521485

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P B 500R HD 4060R HD 4560PR HD 4560PR

HD 4060 B 500R HD 4560P HD 4060P HD 4560P HD 4560PR HD 4060P B 500R HD 4560P HD 4560P

HD 4060R HD 4060 HD 4060R HD 4060P B 500 HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR

29521533 29521534 29521535 29521536 29521537 29521598 29521617 29521618 29521619 29521620

29521621 29521640 29521646 29521648 29521649 29521653 29521654 29521659 29521665 29521666

29521704 29521705 29521706 29521707 29521711 29521747 29521768 29521768 29521769 29521769

750 750 750 750 750 750 750 750 750 750

750 722 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 722 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 628 628 628 628 628 628

628 602 628 627 627 628 628 628 627 627

627 627 627 627 627 628 627 627 624 627

627 627 627 627 627 627 627 627 627 627

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 600 601 600 601 601 600 600 601 601

601 601 601 601 601 600 600 600 601 601

601 601 601 601 601 601 601 601 601 601

05

66

609 609 609 610 609 610 610 610 610 610

609 609 610 610 610 610 610 609 610 610

610 610 610 610 610 610 609 609 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

738 729 738 714 730 731 731 731 731 731

732 738 714 730 729 742 714 729 729 730

729 748 730 748 730 744 730 730 730 730

730 748 730 729 748 730 748 730 729 748

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 511 512 511 512 512 511 511 512 512

512 512 512 512 512 511 511 511 512 512

512 512 512 512 512 512 512 512 512 512

15

1602 1601 1602 1602 1603 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡

1640 1546 1602 1601 1601 1602 1602 1603 1601 1601

1601 1601 1601 1601 1601 1602 1603 1603 1541 1602

1601 1601 1601 1601 1601 1601 1601 1601 1601 1601

16

20091001

630 540 630 622 645 575 575 575 575 575

540 522 622 534 534 631 622 513 534 534

534 534 534 534 534 539 628 628 575 575

534 534 534 534 534 534 534 534 534 534

20

766 766 766 766 766 768 765 765 766 766

766 764 766 766 766 766 766 764 766 766

766 766 766 766 766 766 767 767 766 766

766 767 767 766 766 766 767 767 765 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

MODEL

29521519 29521520 29521521 29521522 29521523 29521526 29521527 29521528 29521531 29521532

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 512 511 512 512 512 512 512

511 511 512 512 512 512 512 511 512 512

512 512 512 512 512 512 511 511 512 512

512 512 512 512 512 512 512 512 512 512

25

544 — 544 — — — — — — —

— 544 — — — 544 — — — —

— — — — — — 544 544 — —

— — — — — — — — — —

30

— — — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

543 543 543 545 543 545 545 545 545 545

543 543 545 545 545 545 545 543 545 545

545 545 545 545 545 545 543 543 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

597, 574 697 597, 574 698 697 596, 574 653, 574 706, 574 653, 574 706, 574

697, 574 596, 574 703 697 701 598, 574 699 597 701 701

701 701 701 701 701 698, 574 582, 574 582, 574 598, 574 583

701 701 701 701 701 701 701 701 701 701

39

Copyright © 2009 Allison Transmission, Inc.

536 — 536 — — — — — — —

— 530 — — — 534 — — — —

— — — — — — — — — —

— — — — — — — — — —

35

962 964, 568 962 939, 568 561, 945 — — — — —

839 568, 936 952, 568 — — 938, 568 952, 568 — — —

— — — — — 933, 903 — — 565 565

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

814 814 815 — 772 796 799 799 799 799

815 825 — 799 796 — — — 837 837

795 795 795 796 796 821 772 772 812 812

812 812 812 799 799 799 799 799 795 795

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — 509 — — — — — —

— 543 548 — — 548 548 — — —

— — — — — 508 — — — —

— — — — — — — — — —

71

TPS

— 500 — 505 500 — — — — —

500 502 505 — — 505 505 — — —

— — — — — 505 — — — —

— — — — — — — — — —

73

VIM

66A

29521704 29521705 29521706 29521707 29521711 29521747 29521768 29521768 29521769 29521769

29521621 29521640 29521646 29521648 29521649 29521653 29521654 29521659 29521665 29521666

29521533 29521534 29521535 29521536 29521537 29521598 29521617 29521618 29521619 29521620

A/N†

29521519 29521520 29521521 29521522 29521523 29521526 29521527 29521528 29521531 29521532

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P B 500R HD 4060P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR

29521781 29521782 29521783 29521784 29521785 29521786 29521787 29521788 29522451 29522457

29522458 29522459 29522460 29522471 29522472 29522473 29522474 29522475 29522476 29522477

29522478 29522479 29522479 29522480 29522481 29522482 29522483 29522484 29522485 29522486

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

722 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

624 628 628 628 628 628 628 628 628 628

628 628 628 627 628 628 628 628 628 627

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

601 600 600 600 600 600 600 600 600 600

05

67

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 609 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

729 729 729 730 729 729 729 729 729 729

730 729 729 729 730 729 729 729 730 730

714 729 729 729 729 729 730 730 730 729

731 731 731 730 731 731 731 731 731 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

512 511 511 511 511 511 511 511 511 511

15

1639 1639‡ 1700‡‡ 1601 1601 1601 1601 1601 1601 1601

1601 1601 1601 1601 1639 1601 1639 1601 1601 1639

1506 1601 1601 1601 1601 1601 1601 1601 1603 1601

1640 1640 1640 1601 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1602 1601

16

20091001

540 540 540 540 540 540 575 575 575 575

540 540 540 540 540 540 540 540 540 540

575 540 540 540 540 540 540 540 628 540

575 540 575 534 540 540 540 540 575 575

20

764 766 766 766 764 765 765 766 766 765

766 766 766 764 766 765 765 765 765 764

765 766 765 765 765 765 764 765 766 766

766 765 765 766 765 765 766 766 768 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560PR HD 4060P HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR

MODEL

29521770 29521771 29521772 29521773 29521774 29521774 29521775 29521775 29521776 29521780

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 511 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — 544 —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 543 545

545 545 545 545 545 545 545 545 545 545

34

20091001

697 697 697 697, 574 697, 574 697, 574 596, 574 596, 574 596 596

697 697 697, 574 697 697 697 697 697, 574 697, 574 697

582 697, 574 697, 574 697 697, 574 697 697, 574 697 597 697

595, 574 697, 574 596, 574 697, 574 697, 574 697, 574 697, 574 697, 574 596, 574 582

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — 520 —

— — — — — — — — — —

35

950 950 950 950 950 950 951 951 951 951

950 950 950 950 950 950 950 950 950 950

— 950 950 950 950 950 950 950 880 950

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 772 772 772 814 728 797 797 797 812

812 799 772 796 772 772 799 799 799 799

837 812 812 812 797 797 814 799 772 812

812 814 814 772 799 799 799 799 796 837

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — 500 —

— — — — — — — — — —

73

VIM

67A

29522478 29522479 29522479 29522480 29522481 29522482 29522483 29522484 29522485 29522486

29522458 29522459 29522460 29522471 29522472 29522473 29522474 29522475 29522476 29522477

29521781 29521782 29521783 29521784 29521785 29521786 29521787 29521788 29522451 29522457

A/N†

29521770 29521771 29521772 29521773 29521774 29521774 29521775 29521775 29521776 29521780

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

HD 4560P HD 4060PR HD 4060PR HD 4560PR HD 4060PR HD 4560PR HD 4060P HD 4560PR HD 4560PR HD 4060R

HD 4060PR HD 4560P HD 4060PR HD 4560P B 500R B 500 HD 4560R HD 4560PR HD 4060P HD 4560P

29522509 29522510 29522511 29522515 29522516 29522517 29522518 29522519 29522520 29522521

29522522 29522523 29522524 29522533 29522534 29522553 29522554 29522574 29522590 29522612

29522624 29522625 29522730 29522737 29522743 29522744 29522748 29522749 29522750 29522753

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 627 628 628 627 627 627 627

628 628 628 628 628 628 628 628 627 627

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

02

Fill Tube

600 601 600 601 600 600 601 601 600 601

601 600 600 601 600 601 600 601 601 600

600 600 600 601 601 601 601 601 601 601

600 600 600 601 600 600 600 600 600 600

05

68

610 610 610 610 609 609 609 610 610 610

610 610 610 610 610 610 610 610 610 609

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

732 730 738 730 730 730 731 731 731 730

729 729 729 729 731 730 730 739 714 731

730 730 729 729 730 730 729 730 729 730

729 729 729 730 730 729 730 730 738 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 512 511 512 511 511 512 512 511 512

512 511 511 512 511 512 511 512 512 511

511 511 511 512 512 512 512 512 512 512

511 511 511 512 511 511 511 511 511 511

15

1602 1640 1602 1602 1603 1603 1601 1601 1601 1602

1601 1639 1601 1601 1602 1601 1601 1602 1601 1601

1601 1601 1601 1639 1639 1601 1601 1639 1601 1601

1601 1601 1601 1639 1639 1639 1639 1601 1601 1601

16

20091001

634 540 630 534 628 645 575 575 540 534

540 575 575 575 634 615 617 624 575 575

575 575 575 575 575 540 540 540 540 540

575 575 575 540 575 575 575 575 575 575

20

765 765 764 764 766 766 766 766 767 764

765 765 765 765 766 766 765 765 765 766

764 765 764 766 766 765 766 765 764 764

765 766 766 766 766 766 766 766 766 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR

MODEL

29522487 29522488 29522489 29522502 29522503 29522504 29522505 29522506 29522507 29522508

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 511 511 511 512 512 512

512 512 512 512 512 512 512 512 512 511

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

544 — 544 — 544 — 544 544 — —

— — — — 544 544 — 544 — 544

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 543 543 543 545 545 545

545 545 545 545 545 545 545 545 545 543

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

596, 574 701, 574 582, 574 701, 574 597 697 595 595 697 701

701 596 596, 574 595, 574 596, 574 595, 574 697, 574 595, 574 583 596

596, 574 596 596, 574 595, 574 595, 574 701 701, 574 701, 574 701 701

596, 574 596, 574 596 701 596 596 596 596, 574 596, 574 596, 574

39

Copyright © 2009 Allison Transmission, Inc.

529 — 530 — 520 — 530 530 — —

— — — — 529 538 — 538 — 536

— — — — — — — — — —

— — — — — — — — — —

35

985, 904 965, 950 986, 568 565 880 561, 867 — — — 565

950 951 951 951 967, 904 877, 568 876, 568 974, 904 — 983

951 951 951 951 951 950 950 950 950 950

951 951 951 950 951 951 951 951 951 951

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 814 821 842 772 772 772 772 718 842

799 799 799 799 799 772 835 — 837 835

799 799 799 799 799 799 799 799 799 799

812 812 812 799 812 799 799 799 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— 506 509 520 — — — — — 541

— — — — — — — 508 — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

500 505 505 — 500 500 500 500 500 —

— — — — 500 500 500 505 — 500

— — — — — — — — — —

— — — — — — — — — —

73

VIM

68A

29522624 29522625 29522730 29522737 29522743 29522744 29522748 29522749 29522750 29522753

29522522 29522523 29522524 29522533 29522534 29522553 29522554 29522574 29522590 29522612

29522509 29522510 29522511 29522515 29522516 29522517 29522518 29522519 29522520 29522521

A/N†

29522487 29522488 29522489 29522502 29522503 29522504 29522505 29522506 29522507 29522508

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P B 500R HD 4560P HD 4560PR B 500 HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P

HD 4560PR HD 4560PR HD 4560P HD 4560PR HD 4060P HD 4060 HD 4060 HD 4060P HD 4560P HD 4060P

HD 4060P HD 4560P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4060PR B 500R HD 4060P HD 4560P

29522800 29522813 29522817 29522845 29522846 29522849 29522850 29522851 29522855 29522858

29522865 29522865 29522866 29522867 29522868 29522869 29522869 29522871 29522885 29522886

29522887 29522901 29522902 29522905 29522908 29522909 29522910 29522911 29522912 29522913

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

627 627 627 627 627 627 627 628 627 628

628 628 628 627 627 628 628 627 627 627

628 628 627 628 627 628 628 628 628 627

628 628 628 627 628 627 627 627 627 627

02

Fill Tube

600 601 600 601 601 601 600 600 600 601

601 601 601 601 600 600 600 600 601 600

601 600 601 601 600 600 600 600 600 600

600 600 600 601 601 600 600 601 600 601

05

69

610 610 610 610 610 610 610 609 610 610

610 610 610 610 610 609 609 610 610 610

610 609 610 610 609 610 610 610 610 610

610 610 610 610 610 610 609 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

729 748 748 730 729 730 729 729 714 714

714 714 731 748 730 729 729 729 730 729

731 714 731 729 730 731 730 730 714 730

731 714 714 731 730 714 714 729 714 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 512 511 512 512 512 511 511 511 512

512 512 512 512 511 511 511 511 512 511

512 511 512 512 511 511 511 511 511 511

511 511 511 512 512 511 511 512 511 512

15

1601 1601 1601 1602 1602 1602 1602 1603 1601 1640‡

1640‡ 1701‡‡ 1601 1601 1601 1639‡ 1700‡‡ 1602 1602 1602

1601 1603 1601 1639 1603 1602 1601 1601 1640 1602

1639 1640 1640 1601 1639 1601 1601 1602 1601 1601

16

20091001

534 534 534 540 534 575 575 637 534 540

575 575 573 575 534 540 540 534 534 534

573 513 534 575 554 634 606 617 540 534

575 540 575 540 540 534 575 534 534 534

20

765 766 766 765 765 766 766 764 766 766

766 766 766 766 766 766 766 768 766 768

766 768 766 766 767 764 765 765 766 768

766 765 765 766 766 765 766 766 766 768

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060PR HD 4060P HD 4060PR HD 4560P HD 4560P HD 4060P HD 4060R HD 4560P HD 4060P HD 4560P

MODEL

29522760 29522761 29522764 29522765 29522766 29522789 29522790 29522791 29522793 29522799

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 511 512 512

512 512 512 512 512 511 511 512 512 512

512 511 512 512 511 512 512 512 512 512

512 512 512 512 512 512 511 512 512 512

25

— — — — — — — 544 — —

— — — — — — — — — —

— — — — — 544 544 — — —

— — 544 — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 543 545 545

545 545 545 545 545 543 543 545 545 545

545 543 545 545 543 545 545 545 545 545

545 545 545 545 545 545 543 545 545 545

34

20091001

697 701 697 701, 574 701 583 582 597 697 703

657, 574 711, 574 702, 574 595 697 697 697 697 701 697

702, 574 597 701 595, 574 697 596, 574 596 697, 574 698 697

596, 574 698 596 701 701 697 582 701 697 701

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — 538 — —

— — — — — — — — — —

— — — — — 529 536 — — —

— — — — — — — — — —

35

996, 568 — — — 565 565 565 — — —

— — 568 — — — — 565 565 565

568 — — 951 — 967, 904 877, 568 876, 568 — 565

— 950 951 922, 568 950 — — 565 — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

814 799 799 772 812 837 837 799 837 —

— — 717 799 796 — — 837 812 837

772 — 799 812 799 799 814 814 — 837

— 817 817 772 797 799 799 837 812 796

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

500 — — — — — — 500 —

— — — — — 500 500 — — —

— — — — — 500 500 500 — —

— — — 500 — — — — — —

73

VIM

69A

29522887 29522901 29522902 29522905 29522908 29522909 29522910 29522911 29522912 29522913

29522865 29522865 29522866 29522867 29522868 29522869 29522869 29522871 29522885 29522886

29522800 29522813 29522817 29522845 29522846 29522849 29522850 29522851 29522855 29522858

A/N†

29522760 29522761 29522764 29522765 29522766 29522789 29522790 29522791 29522793 29522799

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060 HD 4060P HD 4060P B 500 HD 4560P HD 4560P HD 4560PR HD 4560P HD 4560P HD 4060PR

HD 4060PR HD 4060PR HD 4560P B 500R HD 4060P HD 4060P HD 4560P HD 4560PR HD 4560PR B 500R

HD 4560 HD 4560 HD 4060P HD 4060P HD 4060PR HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR

29523190 29523193 29523193 29523196 29523197 29523197 29523198 29523199 29523200 29523201

29523203 29523204 29523206 29523222 29523231 29523244 29523245 29523257 29523258 29523263

29523271 29523271 29523273 29523273 29523278 29523279 29523280 29523281 29523282 29523283

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 627 627 627 627 627 627

628 628 628 628 627 628 627 627 627 628

628 628 628 628 628 628 628 627 627 628

628 627 627 628 628 628 627 627 628 628

02

Fill Tube

601 601 600 600 600 600 600 600 600 600

600 600 601 600 600 600 601 601 601 600

600 600 600 600 601 601 601 601 601 600

601 601 601 600 600 600 600 600 601 600

05

70

609 609 610 610 610 610 610 610 610 610

610 610 610 609 610 610 610 610 610 609

609 610 610 609 610 610 610 610 610 610

610 610 610 610 610 609 610 610 609 609

10

Copyright © 2009 Allison Transmission, Inc.

729 729 729 729 714 714 748 730 748 730

739 738 730 739 729 730 731 730 748 730

729 714 714 730 730 730 730 730 730 739

714 730 714 714 714 739 731 731 714 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 511 511 511 511 511 511 511 511

511 511 512 511 511 511 512 512 512 511

511 511 511 511 512 512 512 512 512 511

512 512 512 511 511 511 511 511 512 511

15

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1601 1601 1601 1601 1601 1601

1602 1602 1601 1603 1602 1639 1601 1601 1601 1603

1700‡‡ 1640‡ 1701‡‡ 1603 1640‡ 1701‡‡ 1601 1602 1602 1602

1701‡‡ 1602 1601 1640‡ 1701‡‡ 1603 1601 1601 1639 1639‡

16

20091001

540 540 540 540 575 534 575 575 575 575

630 630 605 628 534 540 540 575 575 628

540 540 540 554 649 649 575 534 534 630

540 534 534 540 540 628 575 540 540 540

20

766 766 766 766 765 766 766 766 767 767

765 764 764 768 765 766 766 767 767 765

766 764 764 767 765 765 764 766 765 766

766 766 766 766 766 768 765 768 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P B 500R HD 4060PR HD 4060P HD 4560 HD 4060

MODEL

29522913 29522914 29522915 29522919 29522919 29522927 29523173 29523174 29523177 29523190

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 512 512 512 512 512 512 512 512

512 512 512 511 512 512 512 512 512 511

511 512 512 511 512 512 512 512 512 512

512 512 512 512 512 511 512 512 511 511

25

— — — — — — — — — —

544 544 — 544 — — — — — 544

— — — — — — 544 — — 544

— — — — — — 544 — — —

30

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

— 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — —

31

PTO Provision

543 543 545 545 545 545 545 545 545 545

545 545 545 543 545 545 545 545 545 543

543 545 545 543 545 545 545 545 545 545

545 545 545 545 545 543 545 545 543 543

34

20091001

701 701 697 697 582 697 596 596 596 596

582, 574 582, 574 701, 574 582, 574 697 697 702 595 595 596, 574

697, 574 698, 574 698, 574 698, 574 702, 574 702, 574 574, 595 701 701 582, 574

703 701 701 699 699 582, 574 596, 574 697, 574 701 697, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

530 530 — 530 — — — — — 530

— — — — — — 538 — — 530

— — — — — 530 530 — — —

35

— — — — — — — — — —

1003, 568 1003, 568 1004, 568 568, 1009 565 950 — — — 1015

— 950 950 883, 1051 950 950 568, 877 565 565 1003, 568

— 565 — — — 568, 999 — — 1001 —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— — — — 812 795 799 799 796 796

821 821 796 772 812 797 — 796 796 813

— — — 772 835 835 717 837 837 821

— 812 796 — — 772 772 717 814 —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

509 509 — — — — — — — 532

— — — — — — — 555 555 509

— — — — — — — — 508 —

71

TPS

— — — — — — — — — —

505 505 500 505 — — — — — 505

— — — 505 — — 500 — — 505

— — — — — 505 500 500 500 —

73

VIM

70A

29523271 29523271 29523273 29523273 29523278 29523279 29523280 29523281 29523282 29523283

29523203 29523204 29523206 29523222 29523231 29523244 29523245 29523257 29523258 29523263

29523190 29523193 29523193 29523196 29523197 29523197 29523198 29523199 29523200 29523201

A/N†

29522913 29522914 29522915 29522919 29522919 29522927 29523173 29523174 29523177 29523190

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560PR HD 4560PR

HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P

HD 4560P HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR

29523361 29523362 29523364 29523365 29523378 29523379 29523380 29523381 29523382 29523383

29523383 29523384 29523399 29523400 29523400 29523401 29523401 29523402 29523402 29523403

29523404 29523404 29523405 29523406 29523406 29523407 29523407 29523408 29523409 29523409

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

628 627 627 627 627 627 627 627 628 628

627 627 627 628 628 628 627 628 628 628

02

Fill Tube

601 601 601 600 600 600 600 600 600 600

601 601 600 600 600 600 600 601 601 601

600 601 601 601 601 601 600 600 601 601

600 600 601 600 600 601 601 600 600 600

05

71

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 609 609 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 730 730 729 729 730 730 730 730 730

730 729 729 730 730 729 729 730 730 730

729 748 730 748 744 744 744 744 729 730

729 729 730 714 729 729 714 732 730 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 512 511 511 511 511 511 511 511

512 512 511 511 511 511 511 512 512 512

511 512 512 512 512 512 511 511 512 512

511 511 512 511 511 512 512 511 511 511

15

1640‡ 1701‡‡ 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640 1640‡ 1701‡‡

1701‡‡ 1640 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640

1701‡‡ 1601 1601 1601 1601 1601 1601 1601 1640 1640‡

1602 1602 1601 1602 1603 1601 1601 1639 1640 1640‡

16

20091001

540 540 540 575 575 575 575 575 575 575

575 575 540 540 540 540 540 540 540 540

575 534 534 534 534 534 534 534 575 575

534 534 575 534 637 534 575 534 540 575

20

764 764 766 765 765 765 765 764 766 766

766 766 766 765 765 765 765 766 766 765

764 766 764 764 766 764 766 764 765 766

765 766 767 765 764 766 766 766 765 764

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4560PR HD 4060P B 500R HD 4560 HD 4560PR HD 4060P HD 4060P HD 4060PR

MODEL

29523286 29523287 29523290 29523296 29523299 29523319 29523322 29523335 29523336 29523361

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 511 511 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — 544 — 544 — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 543 543 545 545 545 545

34

20091001

701 701 701 652 705 652 705 582 652 705

709 583 697 697 697 697 697 701 701 701

705, 574 701 701 701 701 701 697 697 583 655

697 697 583 698 597 701 583 697, 574 697 652, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — 530 — 529 — — — — —

35

950 950 950 951 951 951 951 951 951 951

951 951 950 950 950 950 950 950 950 950

951 — — — — — — — 951 951

1017, 568 1017, 568 — 1018, 950 — 568 — — 950 951

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 799 797 799 799 799 799 799 799 799

799 799 812 799 799 797 797 799 799 799

799 837 837 837 835 835 835 835 799 799

718 772 800 849 799 814 799 796 812 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — 539 — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

500 500 — 505 500 500 — — — —

VIM

71A

29523404 29523404 29523405 29523406 29523406 29523407 29523407 29523408 29523409 29523409

29523383 29523384 29523399 29523400 29523400 29523401 29523401 29523402 29523402 29523403

29523361 29523362 29523364 29523365 29523378 29523379 29523380 29523381 29523382 29523383

A/N†

29523286 29523287 29523290 29523296 29523299 29523319 29523322 29523335 29523336 29523361

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P

HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560PR

HD 4560P HD 4560P HD 4060PR HD 4060P HD 4060 HD 4060 HD 4060P HD 4060P B 500R B 500

29523419 29523419 29523420 29523421 29523421 29523424 29523425 29523426 29523427 29523428

29523429 29523430 29523431 29523431 29523432 29523433 29523434 29523438 29523439 29543445

29523455 29523467 29523468 29523469 29523470 29523470 29523473 29523473 29523763 29523764

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 627 627 627 628 628 628 628 628 628

627 628 628 628 628 628 628 627 627 627

628 628 628 628 628 627 627 627 627 627

628 628 628 628 628 628 628 628 628 628

02

Fill Tube

601 601 600 600 600 600 600 600 600 600

600 600 600 600 600 601 601 601 601 601

600 600 600 600 600 600 600 600 600 601

600 600 600 600 600 600 600 600 600 600

05

72

610 610 610 610 609 609 610 610 609 609

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

609 609 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

748 748 730 730 732 732 729 729 729 729

744 729 729 729 729 729 729 729 748 731

730 730 730 730 730 748 729 748 729 744

743 738 729 729 729 729 729 729 729 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 511 511 511 511 511 511 511 511

511 511 511 511 511 512 512 512 512 512

511 511 511 511 511 511 511 511 511 512

511 511 511 511 511 511 511 511 511 511

15

1639 1601 1601 1601 1641‡ 1702‡‡ 1639‡ 1700‡‡ 1603 1603

1601 1640 1640‡ 1701‡‡ 1640 1640 1640 1601 1601 1601

1640‡ 1701‡‡ 1640 1640‡ 1701‡‡ 1601 1601 1601 1601 1601

1603 1603 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640 1640‡ 1701‡‡

16

20091001

534 534 575 534 645 645 540 540 609 608

534 540 575 575 575 540 540 534 534 615

540 540 540 540 540 534 534 534 534 534

554 629 540 540 540 540 540 540 540 540

20

766 768 766 766 766 766 766 766 766 766

764 765 766 766 765 766 764 765 765 766

764 764 766 766 766 766 766 765 765 764

766 766 765 765 765 766 766 764 764 764

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

B 500 B 500R HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

MODEL

29523410 29523412 29523413 29523415 29523415 29523416 29523416 29523417 29523418 29523418

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 511 511 512 512 511 511

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

511 511 512 512 512 512 512 512 512 512

25

— — — — — — — — 544 —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 543 543 545 545 543 543

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

543 543 545 545 545 545 545 545 545 545

34

20091001

701 701 582, 574 697, 574 697, 574 697, 574 697 697 597 698

697 697 652 705 582 701 701 701 701 595

697 697 697 697 697 697 697 697 697 701

697, 574 596, 574 697 697 697 697 697 697 697 697

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — 535 —

— — — — — — — — — —

— — — — — — — — — —

— 523 — — — — — — — —

35

— — — — 839 839 950 950 568, 870 568, 851

— 950 951 951 951 950 950 — — —

950 950 950 950 950 — — — — —

1015 904, 1028 950 950 950 950 950 950 950 950

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

808 796 799 799 815 815 797 797 799 799

850 772 799 799 799 799 799 837 837 —

799 799 812 772 772 837 837 837 837 850

772 849 812 799 799 772 772 796 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— 513 — — — — — — — —

71

TPS

— — — — 500 500 — — 500 500

— — — — — — — — — —

— — — — — — — — — —

73

505 505 — — — — — — — —

VIM

72A

29523455 29523467 29523468 29523469 29523470 29523470 29523473 29523473 29523763 29523764

29523429 29523430 29523431 29523431 29523432 29523433 29523434 29523438 29523439 29523445

29523419 29523419 29523420 29523421 29523421 29523424 29523425 29523426 29523427 29523428

A/N†

29523410 29523412 29523413 29523415 29523415 29523416 29523416 29523417 29523418 29523418

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR B 500 B 500 HD 4060PR HD 4560P B 500 HD 4560P B 500R HD 4560P B 500R

B 500R HD 4060 B 500R HD 4560P HD 4060P HD 4060PR B 500 HD 4560 B 500R HD 4060PR

HD 4060P B 500R HD 4560P HD 4060PR HD 4060 HD 4060 HD 4060 HD 4060PR HD 4560P HD 4060P

29523794 29523805 29523805 29523806 29523807 29523808 29523811 29523819 29523825 29523826

29523830 29523834 29523835 29523840 29523841 29523842 29523853 29523854 29523855 29523856

29523872 29523875 29523877 29523879 29523893 29523894 29523895 29523897 29523898 29523899

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 627 627 627 627 627 627 627 627

628 627 628 627 627 628 628 628 628 628

628 628 628 627 627 628 627 628 628 628

628 628 628 627 627 628 627 628 628 627

02

Fill Tube

600 600 601 600 600 600 600 600 601 600

600 600 600 601 600 600 600 601 600 600

600 600 600 600 601 600 601 600 601 600

600 600 600 600 600 600 600 600 601 600

05

73

610 609 610 610 609 609 609 610 610 610

609 609 609 610 610 610 609 609 609 610

610 609 609 610 610 609 610 609 610 609

609 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

744 730 714 731 729 729 730 731 744 744

730 732 730 744 731 738 730 744 729 731

730 730 730 730 729 732 714 739 730 729

739 730 730 730 748 714 748 730 731 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 512 511 511 511 511 511 512 511

511 511 511 512 511 511 511 512 511 511

511 511 511 511 512 511 512 511 512 511

511 511 511 511 511 511 511 511 512 511

15

1602 1603 1601 1601 1602 1602 1602 1601 1601 1601

1603 1601 1603 1601 1601 1602 1603 1639 1641 1640

1601 1641‡ 1702‡‡ 1602 1602 1641 1601 1603 1602 1603

1603 1601 1601 1601 1601 1640 1601 1601 1640 1602

16

20091001

539 513 534 615 586 586 586 575 534 534

628 540 628 534 540 575 645 540 646 575

615 645 645 575 534 645 534 628 605 637

628 606 617 534 534 575 540 615 540 534

20

766 766 766 764 766 766 766 765 766 766

766 766 766 766 766 764 766 766 764 766

766 766 766 766 765 766 766 766 766 764

766 765 765 767 767 765 766 765 766 767

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

B 500R HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060P HD 4060PR HD 4560P HD 4060P

MODEL

29523766 29523775 29523779 29523781 29523782 29523783 29523786 29523788 29523791 29523792

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 511 512 512 511 511 511 512 512 512

511 511 511 512 512 512 511 511 511 512

512 511 511 512 512 511 512 511 512 511

511 512 512 512 512 512 512 512 512 512

25

— 544 — 544 — — — 544 — —

544 — 544 — — 544 544 — 544 —

544 — — — — — — 544 — 544

— 544 — — — — — 544 — —

30

661, 660, 660 — 661, 660, 660 661, 660, 660 — — — 661, 660, 660 661, 660, 660 661, 660, 660

— — — 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660

661, 660, 660 — — 661, 660, 660 661, 660, 660 — 661, 660, 660 — 661, 660, 660 —

— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 543 545 545 543 543 543 545 545 545

543 543 543 545 545 545 543 543 543 545

545 543 543 545 545 543 545 543 545 543

543 545 545 545 545 545 545 545 545 545

34

20091001

698, 574 582, 574 701 596 697, 574 697, 574 697, 574 582, 574 701 697

582, 574 697 582, 574 701 697, 574 582, 574 697 701, 574 597 596, 574

596, 574 698, 574 698, 574 582 701 698, 574 701 582, 574 702, 574 597

596, 574 596, 574 697, 574 697 697 596 697, 574 596, 574 701 697

39

— 877, 568 876, 568 — — 951 — 877, 568 — 565

70

940, 568 568 — — — — — 918 — —

568, 1037 — 568, 1037 — — 1039, 568 561, 867 1044 — —

877, 568 — — 565 565 — — 568, 1009 1035, 1036 —

Copyright © 2009 Allison Transmission, Inc.

— 523 — — — — — — — —

530 — 530 — — 530 — — — —

538 — — — — — — 530 — —

— 536 — — — — — 538 — —

35

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

814 772 837 — 815 799 799 718 808 808

772 815 835 835 772 821 772 717 799 812

772 — — 837 837 799 812 772 — 799

— 814 772 796 796 817 — 772 812 837

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — 543 556 556

— — — — — 509 — 511 — —

— — — — 555 — — — 506 —

— — — — — — — — — —

71

TPS

505 505 — — — — — 500 — —

505 500 505 — 500 505 500 505 500 —

500 — — — — — — 505 505 500

— 500 500 — — — — 500 — —

73

VIM

73A

29523872 29523875 29523877 29523879 29523893 29523894 29523895 29523897 29523898 29523899

29523830 29523834 29523835 29523840 29523841 29523842 29523853 29523854 29523855 29523856

29523794 29523805 29523805 29523806 29523807 29523808 29523811 29523819 29523825 29523826

A/N†

29523766 29523775 29523779 29523781 29523782 29523783 29523786 29523788 29523791 29523792

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060 HD 4060 HD 4560P HD 4560P HD 4560P HD 4560PR HD 4560P HD 4560P HD 4060P

HD 4560P HD 4560P B 500R HD 4060P B 500R B 500R HD 4060P B 500R HD 4060P B 500

HD 4060P HD 4060P HD 4060PR B 500R HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P

29523943 29523954 29523966 29523969 29523970 29523988 29523989 29523994 29523994 29523997

29523998 29523998 29524454 29524456 29524461 29524462 29524463 29524465 29524466 29524474

29524475 29524476 29524481 29524495 29524499 29524508 29524511 29524512 29524513 29524514

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

627 627 628 627 628 627 628 628 628 628

628 628 628 628 628 628 627 628 627 627

627 628 628 627 627 627 627 628 628 627

627 627 627 628 628 628 627 627 627 627

02

Fill Tube

600 600 600 600 600 601 601 600 600 600

601 601 600 600 600 600 600 600 600 600

600 600 600 601 601 601 601 601 601 600

600 600 600 601 601 600 601 600 600 600

05

74

610 610 610 609 610 610 610 610 610 610

610 610 609 610 609 609 610 609 610 609

610 609 609 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 609 610

10

Copyright © 2009 Allison Transmission, Inc.

748 730 730 729 729 729 730 730 730 730

729 729 744 732 730 730 729 739 729 730

748 742 742 730 730 731 731 714 714 743

731 731 732 729 714 743 730 731 730 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 512 512 511 511 511

512 512 511 511 511 511 511 511 511 511

511 511 511 512 512 512 512 512 512 511

511 511 511 512 512 511 512 511 511 511

15

1601 1601 1602 1603 1640 1602 1602 1602 1602 1602

1640‡ 1701‡‡ 1603 1640 1603 1603 1602 1603 1602 1603

1601 1602 1602 1602 1602 1601 1601 1640‡ 1701‡‡ 1601

1601 1601 1601 1640 1602 1601 1602 1601 1603 1601

16

20091001

534 534 575 513 540 534 534 534 534 534

540 540 609 540 628 628 534 628 534 554

534 590 549 540 540 639 615 534 534 540

575 575 575 540 630 549 534 575 628 534

20

768 768 766 764 764 766 768 766 765 765

766 766 766 766 766 766 766 768 766 765

766 765 765 767 766 764 764 764 764 766

765 766 764 766 768 766 764 765 767 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560PR HD 4060P HD 4560P HD 4060PR B 500R HD 4060P

MODEL

29523900 29523901 29523902 29523903 29523912 29523913 29523919 29523936 29523939 29523942

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 511 512 512 512 512 512 512

512 512 511 512 511 511 512 511 512 511

512 511 511 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 511 512

25

— — 544 544 — — — — — —

— — 544 — 544 544 — 544 — —

— — — — — — 544 — — —

544 544 544 — 544 — — 544 544 —

30

661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 — 661, 660, 660 — — 661, 660, 660 — 661, 660, 660 —

661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660

31

PTO Provision

545 545 545 543 545 545 545 545 545 545

545 545 543 545 543 543 545 543 545 543

545 543 543 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 543 545

34

20091001

697 697 596, 574 597 697 701 701, 574 697, 574 697, 574 697, 574

701 701 596, 574 697, 574 582, 574 582, 574 697 582, 574 697 697

697 697 697 702 702 702 595 702 702 697, 574

596 596 596 701, 574 595, 574 697, 574 545 582, 574 582, 574 697

39

Copyright © 2009 Allison Transmission, Inc.

— — 538 — — — — — — —

— — 523 — 530 530 — 530 — —

— — — — — — — — — —

— — — — — — — — — —

35

— — 877, 568 — 950 565 876, 568 876, 568 876, 568 876, 568

— — 951, 1046 1047 568 568 565 568 565 —

— — — — — — — 950 950 —

— — — — 951 1040, 568 565 918 — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

796 796 772 799 812 795 772 772 718 772

— — 772 718 835 772 837 772 837 799

808 718 772 800 800 — — — — —

— — — — — 772 842 718 799 808

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— 506 — — — — — — — —

— — — — — — 541 — — —

71

TPS

— — 500 500 — — 500 500 500 500

— — — 500 505 505 — 505 — —

— 505 505 — — — — — — —

— — — 500 — 500 — 500 — —

73

VIM

74A

29524475 29524476 29524481 29524495 29524499 29524508 29524511 29524512 29524513 29524514

29523998 29523998 29524454 29524456 29524461 29524462 29524463 29524465 29524466 29524474

29523943 29523954 29523966 29523969 29523970 29523988 29523989 29523994 29523994 29523997

29523900 29523901 29523902 29523903 29523912 29523913 29533919 29523936 29523939 29523942

A/N†

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060PR HD 4060P HD 4060P HD 4060PR HD 4060P HD 4060PR HD 4560PR HD 4060P HD 4060P

HD 4060P HD 4060P HD 4060R HD 4560P HD 4560PR B 500R HD 4060PR HD 4060PR HD 4060PR HD 4060PR

HD 4060PR HD 4060PR HD 4060PR HD 4060PR B 500 B 500R HD 4060PR HD 4060P HD 4060PR HD 4060P

29524556 29524557 29524558 29524559 29524560 29524561 29524562 29524564 29524566 29524566

29524567 29524567 29524569 29524570 29524582 29524594 29524595 29524596 29524597 29524598

29524599 29524600 29524601 29524602 29524612 29524644 29524646 29524804 29524805 29524806

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

627 627 627 627 628 628 627 627 627 629

628 628 627 627 627 628 627 627 627 627

627 627 628 628 628 628 628 628 628 628

628 628 628 628 627 627 628 627 628 628

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 600 600 601 601 600 600 600 600 600

600 600 600 600 600 600 600 601 600 600

600 601 601 600 601 600 600 600 600 600

05

75

610 610 610 610 609 609 610 610 610 610

610 610 609 610 610 609 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 609 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

732 732 731 731 714 731 729 731 732 731

730 730 731 744 731 738 731 731 731 731

731 731 730 730 730 730 730 730 729 729

730 730 730 730 714 714 743 731 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 511 511 512 512 511 511 511 511 511

511 511 511 511 511 511 511 512 511 511

511 512 512 511 512 511 511 511 511 511

15

1601 1601 1601 1601 1601 1603 1602 1601 1601 1639

1640‡ 1701‡‡ 1601 1601 1601 1641 1601 1601 1601 1601

1601 1601 1602 1602 1602 1602 1602 1602 1640‡ 1701‡‡

1602 1602 1602 1602 1601 1601 1602 1601 1640‡ 1701‡‡

16

20091001

575 575 575 575 539 637 606 540 575 540

540 540 575 534 575 646 615 575 575 615

540 575 534 534 575 534 575 575 540 540

605 575 605 534 534 575 640 575 534 534

20

764 764 766 766 766 766 766 764 764 765

766 766 766 766 766 766 764 765 765 764

765 766 768 765 765 765 766 766 766 766

764 764 764 766 767 766 766 765 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4560PR HD 4560P HD 4060P HD 4560P HD 4060PR HD 4060 HD 4060PR HD 4060P HD 4060P

MODEL

29524515 29524516 29524517 29524520 29524535 29524536 29524553 29524554 29524555 29524555

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 511 511 512 512 512 512

512 512 511 512 512 511 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 511 512 512 512

25

544 544 544 544 — 544 544 — 544 —

— — 544 — 544 — 544 544 544 544

— 544 — — 544 — 544 544 — —

— 544 — — — — — 544 — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 543 543 545 545 545 545

545 545 543 545 545 543 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 543 545 545 545

34

20091001

597 582 582 597 699 582, 574 596, 574 697 582, 574 697, 574

697 697 596 701 583, 574 582 597 582 597 582

697 582, 574 697, 574 697, 574 596, 574 697, 574 596, 574 595, 574 697 697

697, 574 595, 574 701, 574 697, 574 701 582 697, 574 582, 574 698, 574 698, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — 534 536 — — —

— — — — — — — — — —

— — — — 536 — 538 538 — —

— 538 — — — — — — — —

35

— — — — 903, 1052 904, 1055 838, 568 922 918 922

950 950 — — 918 — — — — —

922 918 876, 568 876, 568 877, 568 876, 568 877, 568 877, 568 950 950

876, 568 877, 568 876, 568 1048, 568 — — 1050 918 950 950

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— — — — — 772 772 772 772 814

797 797 — 812 772 772 — — — —

717 718 772 772 814 814 772 772 797 797

717 717 717 772 812 837 718 814 — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — 514 — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — 537 — — —

71

TPS

— — — — 505 505 500 500 500 500

— — — — 500 — — — — —

500 500 500 500 500 500 500 500 — —

73

500 500 500 500 — — 500 500 — —

VIM

75A

29524599 29524600 29524601 29524602 29524612 29524644 29524646 29524804 29524805 29524806

29524567 29524567 29524569 29524570 29524582 29524594 29524595 29524596 29524597 29524598

29524556 29524557 29524558 29524559 29524560 29524561 29524562 29524564 29524566 29524566

A/N†

29524515 29524516 29524517 29524520 29524535 29524536 29524553 29524554 29524555 29524555

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR HD 4560P HD 4060P HD 4060 B 500R HD 4060PR B 500R B 500R HD 4560P HD 4560P

HD 4560P B 500R B 500R B 500R HD 4060R HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4060PR HD 4060 HD 4560P HD 4560 HD 4060P HD 4560P

29524844 29524845 29524880 29524899 29524902 29524909 29524910 29524910 29524918 29524918

29524925 29524927 29524927 29524954 29524959 29524961 29524972 29524975 29524976 29524977

29524986 29524987 29524996 29524997 29524998 29524999 29525204 29525219 29525220 29525234

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

627 627 627 627 627 627 627 628 627 628

628 628 628 628 628 627 628 627 627 627

628 627 628 628 628 628 628 628 628 628

628 628 627 628 627 627 628 628 628 628

02

Fill Tube

600 600 601 601 600 600 601 601 600 601

601 600 600 600 600 601 600 600 600 600

601 601 600 600 600 600 600 600 601 601

600 601 601 600 601 601 600 601 601 601

05

76

610 610 610 610 610 609 610 609 610 610

610 609 609 609 609 610 610 610 610 610

610 610 610 609 609 610 609 609 610 610

609 610 610 609 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

748 730 714 714 714 732 731 729 730 714

729 714 714 738 738 730 714 730 748 730

714 732 730 714 738 729 714 714 729 729

714 731 748 732 748 730 747 729 729 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 512 512 511 511 512 512 511 512

512 511 511 511 511 512 511 511 511 511

512 512 511 511 511 511 511 511 512 512

511 512 512 511 512 512 511 512 512 512

15

1601 1601 1601 1601 1601 1601 1601 1601 1601 1640‡

1640 1641‡ 1702‡‡ 1641 1640 1602 1602 1602 1601 1601

1701‡‡ 1601 1640 1602 1603 1640 1641‡ 1702‡‡ 1640‡ 1701‡‡

1602 1640 1602 1603 1601 1601 1640 1639‡ 1700‡‡ 1640‡

16

20091001

534 534 575 575 575 540 540 534 534 540

540 646 646 646 575 575 539 534 534 534

575 539 540 539 628 575 646 646 540 540

540 534 540 645 534 534 534 540 540 575

20

765 765 767 764 766 766 766 765 766 765

766 766 766 764 767 767 764 768 765 765

766 764 765 768 766 766 768 768 766 766

766 767 766 766 765 765 766 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060 HD 4560P HD 4560P HD 4060 HD 4560P HD 4560P HD 4060P HD 4560P HD 4560P HD 4560PR

MODEL

29524808 29524809 29524811 29524815 29524820 29524821 29524823 29524835 29524835 29524844

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 511 512 511 512 512

512 511 511 511 511 512 512 512 512 512

512 512 512 511 511 512 511 511 512 512

511 512 512 511 512 512 512 512 512 512

25

— — — — — — — — — —

— — — 544 544 — — — — —

— — — — 544 — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — 661, 660, 660 661, 660, 660

661, 660, 660 — — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 — — 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 543 545 543 545 545

545 543 543 543 543 545 545 545 545 545

545 545 545 543 543 545 543 543 545 545

543 545 545 543 545 545 545 545 545 545

34

20091001

697 697 583 583 582 700 701, 574 701 697 702, 574

701 654, 574 707, 574 596, 574 596 583 699, 574 697 697 697

709, 574 701, 574 697 699, 574 582, 574 596, 574 654, 574 707, 574 701 701

697, 574 701, 574 702 697, 574 701 701 699 701 701 655, 574

39

892, 568 — — 839, 568 — — — — — 951

70

— — — — — — 1060 568 — 950

— 951 951 — — — 1058 565 — —

951 — 950 568 1015, 1056 951 951 951 950 950

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — 534 — — — — —

— — — — — — — — — —

35

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

796 796 796 799 799 862 718 772 808 —

— — — — — 800 — 812 799 799

— 772 796 — — 797 — — 797 797

— 772 800 814 795 795 — — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — 558 — — —

— — — — 540 — — — — —

— — — — — — — — — —

71

TPS

— — — — — 500 500 500 — —

— — — — — — 505 — — —

— 500 — 505 505 — — — — —

73

505 — — 500 — — — — — —

VIM

76A

29524986 29524987 29524996 29524997 29524998 29524999 29525204 29525219 29525220 29525234

29524925 29524927 29524927 29524954 29524959 29524961 29524972 29524975 29524976 29524977

29524844 29524845 29524880 29524899 29524902 29524909 29524910 29524910 29524918 29524918

A/N†

29524808 29524809 29524811 29524815 29524820 29524821 29524823 29524835 29524835 29524844

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060 HD 4060PR HD 4060PR HD 4060PR HD 4060PR

HD 4560PR HD 4060PR HD 4560PR HD 4060PR HD 4060PR HD 4560PR HD 4060P HD 4560P HD 4060P HD 4060P

HD 4560P HD 4060PR HD 4060PR HD 4560P HD 4060PR HD 4060P HD 4060P HD 4560PR HD 4060 HD 4060

29525269 29525280 29525299 29525299 29525302 29525309 29525310 29525310 29525311 29525313

29525314 29525315 29525319 29525320 29525321 29525322 29525335 29525342 29525344 29525344

29525345 29525346 29525346 29525347 29525348 29525349 29525349 29525352 29525356 29525356

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 628 629 629 627 628 628

627 627 628 628 628 628 628 627 628 628

627 629 629 629 629 628 629 629 629 628

628 627 627 627 627 628 627 628 628 627

02

Fill Tube

601 600 600 601 600 600 600 601 600 600

601 600 601 600 600 601 600 601 600 600

601 600 600 600 600 600 600 600 600 600

601 600 600 601 601 600 601 600 600 601

05

77

610 610 610 610 610 610 610 610 609 609

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 609 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 729 729 729 730 729 729 729 743 743

714 714 730 730 730 730 743 744 730 730

730 731 729 729 729 743 729 729 729 738

714 730 730 730 731 731 744 714 714 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 511 511 512 511 511 511 512 511 511

512 511 512 511 511 512 511 512 511 511

512 511 511 511 511 511 511 511 511 511

512 511 511 512 512 511 512 511 511 512

15

1640 1640‡ 1701‡‡ 1640 1602 1640‡ 1701‡‡ 1601 1640‡ 1701‡‡

1601 1601 1602 1602 1602 1602 1602 1602 1640‡ 1701‡‡

1601 1639 1640‡ 1701‡‡ 1640 1602 1640‡ 1701‡‡ 1640 1640

1701‡‡ 1602 1601 1601 1601 1640 1601 1640‡ 1701‡‡ 1601

16

20091001

540 575 575 540 575 540 540 575 540 540

575 575 575 575 575 575 540 534 540 540

540 540 575 575 534 540 575 575 575 575

540 575 540 575 540 540 540 534 534 540

20

765 765 765 765 764 766 766 767 767 767

766 765 766 765 766 764 764 766 765 765

767 766 766 766 766 766 766 766 766 767

765 766 766 766 765 765 768 765 765 767

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4060PR HD 4060P HD 4560PR HD 4560P HD 4060P HD 4560P HD 4060P HD 4060P HD 4560P

MODEL

29525234 29525242 29525243 29525245 29525249 29525254 29525258 29525263 29525263 29525268

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 511 511

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 511 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — 544 — — — — —

— — 544 544 544 544 — — — —

— — 544 544 — — 544 544 544 544

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 543 543

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 543 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

701 653, 574 706, 574 701 582, 574 697, 574 697, 574 583 697 697

583 582 583, 574 582, 574 582, 574 583, 574 697, 574 701 697 697

702 697, 574 653 706 697 697, 574 653 706 596 596

702, 574 582 697, 574 595 701, 574 697 701, 574 700, 574 700, 574 702

39

Copyright © 2009 Allison Transmission, Inc.

— — — — 536 — — — — —

— — 538 536 538 538 — — — —

— — 529 529 — — 529 529 529 —

— — — — — — — — — —

35

950 951 951 950 877, 568 1066 1066 — 810 810

— — 877, 568 877, 568 877, 568 877, 568 1064, 568 — 950 950

— — 1062 1062 1063 1064, 568 1062 1062 1062 —

950 565 — — 922 — — 950 950 —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

797 797 797 797 718 772 772 800 814 814

837 799 772 814 772 717 772 835 797 797

800 772 772 772 772 772 772 772 835 —

— 812 799 799 814 812 — — — 800

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — 500 500 500 — 500 500

— — 500 500 500 500 500 — — —

— 505 500 500 500 500 500 500 500 —

— — — — 500 — — — — —

73

VIM

77A

29525345 29525346 29525346 29525347 29525348 29525349 29525349 29525352 29525356 29525356

29525314 29525315 29525319 29525320 29525321 29525322 29525335 29525342 29525344 29525344

29525269 29525280 29525299 29525299 29525302 29525309 29525310 29525310 29525311 29525313

A/N†

29525234 29525242 29525243 29525245 29525249 29525254 29525258 29525263 29525263 29525268

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060 HD 4060P B 500 B 500 B 500 B 500 B 500 B 500 B 500

B 500 B 500 B 500 HD 4560P HD 4560P HD 4060P HD 4560P B 500R B 500 HD 4060

HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 B 500R

29525658 29525659 29525660 29525661 29525661 29525662 29525663 29525664 29525664 29525665

29525665 29525666 29525666 29525667 29525668 29525669 29525670 29525671 29525672 29525673

29525674 29525675 29525676 29525676 29525677 29525678 29525679 29525680 29525681 29525682

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 628 628 628 628 628 628

629 629 629 628 628 628 628 628 629 628

628 628 628 629 629 628 628 629 629 629

628 627 628 628 628 629 628 628 628 628

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 600 600 601 601 600 601 600 600 600

600 600 600 600 600 600 600 600 600 600

601 601 600 600 600 601 600 600 600 601

05

78

609 609 609 609 609 609 609 609 609 609

609 609 609 610 610 610 610 609 609 609

610 609 610 609 609 609 609 609 609 609

610 610 610 610 609 610 609 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 729 729 729 729 729 730 730 729 738

730 730 730 731 731 730 732 730 730 729

744 742 743 730 730 743 730 730 730 730

731 729 738 738 714 732 714 744 744 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 511 511 512 512 511 512 511 511 511

511 511 511 511 511 511 511 511 511 511

512 512 511 511 511 512 511 511 511 512

15

1640 1640 1640‡ 1701‡‡ 1640 1602 1640 1602 1602 1641

1702‡‡ 1641‡ 1702‡‡ 1639 1601 1602 1602 1603 1603 1603

1602 1640 1639 1641‡ 1702‡‡ 1641 1641 1641‡ 1702‡‡ 1641‡

1602 1602 1640 1640 1640 1639 1639 1640 1602 1602

16

20091001

540 540 540 540 540 540 540 540 540 646

645 645 645 534 534 534 534 513 645 645

540 534 534 645 645 645 645 645 645 645

549 575 575 575 540 540 540 540 540 540

20

766 766 766 766 766 766 766 766 766 766

768 767 767 766 766 766 764 766 768 766

766 765 766 765 765 766 767 765 765 768

766 766 766 765 768 764 766 766 766 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560PR HD 4060PR HD 4060PR HD 4060 HD 4560P B 500 HD 4060P HD 4060P HD 4560P

MODEL

29525362 29525369 29525398 29525399 29525651 29525652 29525653 29525654 29525655 29525657

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 511 511 511 511 511 511 511

511 511 511 512 512 512 512 511 511 511

512 511 512 511 511 511 511 511 511 511

512 512 512 512 511 512 511 512 512 512

25

— — — — — — — — — 544

— — — — — — — 544 — —

— — — — — — — — — —

— — — — — — — — — —

30

— — — — — — — — — —

— — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —

661, 660, 660 — 661, 660, 660 — — — — — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

543 543 543 543 543 543 543 543 543 543

543 543 543 545 545 545 545 543 543 543

545 543 545 543 543 543 543 543 543 543

545 545 545 545 543 545 543 545 545 545

34

20091001

697, 574 697, 574 697, 574 697, 574 697, 574 697, 574 697, 574 697, 574 697, 574 582, 574

697 697 697 702, 574 702, 574 697, 574 701, 574 582 697 697, 574

698, 574 697 697, 574 697 697 699, 574 698, 574 697 697 697

704, 574 583 582, 574 582, 574 699, 574 701, 574 699 698, 574 698, 574 701, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — 534

— — — — — — — 534 — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — 1056

— — — — — — — — — —

814 — 1040 — — — 1051 — — —

— 565 — — — — 950, 1052 940 933, 950 867

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 799 815 815 815 799 799 772 772 —

799 799 799 717 772 717 728 772 772 772

821 772 772 799 799 772 772 772 772 799

717 837 — — — 772 — 814 821 —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — 540

— — — — — — 540 — — —

508 — — — — — — — — —

501 — — — — — 514 — 508 514

71

TPS

— — — — — — — — — 505

— — — — — 500 500 500 500 —

505 505 500 — — 505 505 — — —

73

500 — — — 505 500 505 505 505 505

VIM

78A

29525674 29525675 29525676 29525676 29525677 29525678 29525679 29525680 29525681 29525682

29525665 29525666 29525666 29525667 29525668 29525669 29525670 29525671 29525672 29525673

29525658 29525659 29525660 29525661 29525661 29525662 29525663 29525664 29525664 29525665

A/N†

29525362 29525369 29525398 29525399 29525651 29525652 29525653 29525654 29525655 29525657

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060PR

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR B 500 B 500 B 500

B 500 B 500R B 500R HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4560PR HD 4060PR HD 4060PR

29525692 29525693 29525693 29525694 29525694 29525695 29525695 29525696 29525697 29525698

29525698 29525699 29525700 29525701 29525701 29525702 29525703 29525704 29525704 29525705

29525706 29525708 29525709 29525710 29525711 29525711 29525712 29525713 29525714 29525715

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 629 629 629 629 629 628

629 628 628 629 629 628 629 628 628 628

628 629 629 628 628 628 628 628 628 629

629 628 628 628 628 628 628 628 628 628

02

Fill Tube

600 600 600 600 600 600 600 601 600 600

600 600 600 600 600 600 600 600 600 600

601 600 600 600 600 600 600 601 601 600

601 600 600 600 601 601 600 600 601 601

05

79

609 609 609 610 610 610 610 610 610 610

610 610 610 610 610 610 610 609 609 609

610 610 610 610 610 610 610 610 610 610

610 609 610 609 609 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

729 729 729 730 731 731 731 731 731 730

729 730 730 729 729 730 729 730 730 729

730 714 714 730 730 730 730 730 730 729

744 742 742 714 731 730 730 730 730 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 512 511 511

511 511 511 511 511 511 511 511 511 511

512 511 511 511 511 511 511 512 512 511

512 511 511 511 512 512 511 511 512 512

15

1641 1641 1641 1601 1639‡ 1700‡‡ 1639 1639 1639 1639

1701‡‡ 1639 1639 1640‡ 1701‡‡ 1601 1602 1641‡ 1702‡‡ 1641

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640 1640 1640‡

1602 1640 1639 1640 1601 1640 1640‡ 1701‡‡ 1640 1639‡

16

20091001

645 646 646 534 575 575 575 575 575 575

575 575 575 575 575 575 575 645 645 645

534 534 534 534 534 534 534 534 534 575

534 534 534 534 540 534 534 534 534 534

20

766 766 766 765 764 764 764 764 764 766

766 765 765 766 766 765 766 768 768 766

764 765 765 764 764 765 765 765 766 766

765 765 765 766 766 764 764 764 766 764

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4060 HD 4060P HD 4060 HD 4560 HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P

MODEL

29525683 29525684 29525685 29525686 29525688 29525689 29525690 29525690 29525691 29525692

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 512 512 512 512 512 512 512

512 512 512 512 512 512 512 511 511 511

512 512 512 512 512 512 512 512 512 512

512 511 512 511 511 512 512 512 512 512

25

— 544 544 — 544 544 544 544 544 544

544 544 544 544 544 544 544 — — —

— — — — — — — — — 544

— — — — — — — — — —

30

— — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 — 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

543 543 543 545 545 545 545 545 545 545

545 545 545 545 545 545 545 543 543 543

545 545 545 545 545 545 545 545 545 545

545 543 545 543 543 545 545 545 545 545

34

20091001

698 597 597 697, 574 652 705 597 595 596 596, 574

706, 574 596, 574 596, 574 653, 574 706, 574 596, 574 596, 574 698, 574 698, 574 698

701, 574 697 697 697, 574 697, 574 697, 574 697, 574 701, 574 701, 574 653, 574

701 697 698 697, 574 701, 574 701, 574 697, 574 697, 574 702, 574 701, 574

39

Copyright © 2009 Allison Transmission, Inc.

— 535 535 — — — — — — 538

536 536 536 536 536 536 536 — — —

— — — — — — — — — 536

— — — — — — — — — —

35

851 870 870 876 — — — — — 877

838 877 877 838 838 881 838 874 874 851

1004 — — — — — — 837 837 838

— — 808 892 871 876 876 876 1035, 950 1004

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

772 799 772 717 — — — — — 772

772 814 814 718 718 835 772 772 772 799

796 837 837 796 796 796 796 797 — 772

800 718 — — 772 717 717 717 — 796

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — 506 506 —

509 506 510 506 — — — — 506 —

71

TPS

505 500 505 500 — — — — — 500

500 500 500 500 500 500 500 500 500 500

500 — — — — — — 505 505 500

73

500 505 505 505 500 500 500 500 505 500

VIM

79A

29525706 29525708 29525709 29525710 29525711 29525711 29525712 29525713 29525714 29525715

29525698 29525699 29525700 29525701 29525701 29525702 29525703 29525704 29525704 29525705

29525692 29525693 29525693 29525694 29525694 29525695 29525695 29525696 29525697 29525698

A/N†

29525683 29525684 29525685 29525686 29525688 29525689 29525690 29525690 29525691 29525692

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4560P HD 4560PR B 500R B 500R B 500R B 500R B 500R B 500R

B 500R B 500R B 500R B 500R B 500R B 500R B 500R B 500R B 500R HD 4060R

B 500R B 500R B 500R HD 4060R B 500R B 500R B 500R B 500R B 500R B 500R

29525726 29525727 29525728 29525729 29525730 29525731 29525732 29525733 29525733 29525734

29525735 29525736 29525737 29525738 29525739 29525739 29525740 29525741 29525742 29525743

29525744 29525745 29525745 29525746 29525747 29525747 29525748 29525749 29525750 29525751

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 628 628 628 628

628 628 628 628 628 628 628 628 628 629

628 628 628 628 628 628 628 629 629 628

628 629 628 628 628 628 628 628 628 628

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 600 601 601 600 600 600 600 600 600

600 601 601 600 600 600 600 600 600 600

05

80

609 609 609 609 609 609 609 609 609 609

609 609 609 609 609 609 609 609 609 609

610 610 610 610 609 609 609 609 609 609

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 730 730 730 730 730 739 730 730 738

730 739 739 730 739 739 739 730 730 730

714 714 714 739 739 730 730 730 730 730

730 731 730 730 730 730 730 730 730 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 511 512 512 511 511 511 511 511 511

511 512 512 511 511 511 511 511 511 511

15

1641 1641‡ 1702‡‡ 1603 1641‡ 1702‡‡ 1603 1603 1603 1641

1641 1641 1641 1641 1641‡ 1702‡‡ 1641 1603 1603 1603

1602 1640 1640 1640 1641 1641 1641 1641‡ 1702‡‡ 1641

1639 1639 1601 1639 1601 1601 1639 1639 1639 1639

16

20091001

646 646 646 513 646 646 513 513 513 646

646 646 646 646 646 646 646 513 513 513

540 540 540 575 646 646 646 646 646 646

575 575 575 575 575 575 534 534 534 534

20

767 765 765 768 768 768 766 768 766 766

766 766 766 765 768 768 768 766 766 767

766 766 766 765 768 766 766 767 767 766

765 766 766 765 768 766 765 765 768 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P

MODEL

29525716 29525717 29525718 29525719 29525720 29525721 29525722 29525723 29525724 29525725

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

512 512 512 512 511 511 511 511 511 511

512 512 512 512 512 512 512 512 512 512

25

544 544 544 544 544 544 544 544 544 —

544 544 — 544 544 544 — 544 544 544

— — — 544 544 544 544 544 544 544

544 — 544 544 544 544 — — — —

30

— — — — — — — — — —

— — — — — — — — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

543 543 543 543 543 543 543 543 543 543

543 543 543 543 543 543 543 543 543 543

545 545 545 545 543 543 543 543 543 543

545 545 545 545 545 545 545 545 545 545

34

20091001

582, 574 652, 574 705, 574 582, 574 652, 574 705, 574 597, 574 597 597 596, 574

582, 574 582, 574 596, 574 596, 574 652, 574 705, 574 582, 574 597 597 582, 574

698 699 703 595, 574 582, 574 582, 574 582, 574 652, 574 705, 574 582, 574

596, 574 595 595, 574 596, 574 596, 574 596, 574 697, 574 697, 574 697, 574 697, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — 520 — — 523

530 530 — 530 530 530 530 520 520 —

— — — 538 530 530 530 — — 530

538 — 538 538 536 538 — — — —

35

— — — — — — 880 — — 951, 1028

1037 1009 — — 1009 1009 999 880 880 —

939 952 952 974, 951 — — — — — 1037

877 — 877 877 881 881 876 876 912 876

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

772 799 799 772 772 772 772 772 772 849

772 772 — 813 772 772 772 772 772 772

— — — — 772 772 835 799 799 835

772 — 772 772 772 772 772 835 772 772

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — 513

— — — 532 — — — — — —

509 548 548 508 — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — 500 505 505 505

505 505 — 505 505 505 505 500 500 —

505 505 505 505 505 505 505 — — 505

73

500 — 500 500 500 500 500 500 500 500

VIM

80A

29525744 29525745 29525745 29525746 29525747 29525747 29525748 29525749 29525750 29525751

29525735 29525736 29525737 29525738 29525739 29525739 29525740 29525741 29525742 29525743

29525726 29525727 29525728 29525729 29525730 29525731 29525732 29525733 29525733 29525734

A/N†

29525716 29525717 29525718 29525719 29525720 29525721 29525722 29525723 29525724 29525725

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560PR HD 4060PR B 500R B 500R

HD 4060R HD 4060PR HD 4060PR HD 4060PR B 500R B 500R B 500R B 500R B 500R B 500R

B 500R B 500R B 500R B 500R B 500R HD 4560P HD 4060 HD 4060P HD 4560 HD 4560

29525762 29525763 29525764 29525765 29525766 29525767 29525768 29525769 29525771 29525772

29525773 29525774 29525775 29525776 29525777 29525778 29525779 29525780 29525781 29525782

29525782 29525783 29525785 29525786 29525786 29525788 29525789 29525852 29525857 29525857

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 629 629 629 628 629 628 628

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 629

02

Fill Tube

600 600 600 600 600 601 600 600 601 601

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 601 600 600 600

601 601 600 600 600 600 600 600 600 601

05

81

609 609 609 609 609 610 609 610 609 609

609 610 610 610 609 609 609 609 609 609

610 610 610 610 610 610 610 610 609 609

610 610 610 610 610 610 609 609 609 610

10

Copyright © 2009 Allison Transmission, Inc.

729 729 729 729 729 731 743 730 729 729

730 731 732 731 731 729 729 729 729 729

738 738 731 730 731 738 742 739 739 730

714 714 738 739 739 738 738 738 738 739

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 512 511 511 512 512

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 512 511 511 511

512 512 511 511 511 511 511 511 511 512

15

1702‡‡ 1641 1641 1641‡ 1702‡‡ 1639 1640 1639 1639‡ 1700‡‡

1603 1640 1602 1640 1641 1641 1641 1603 1641 1641‡

1602 1602 1639 1639 1601 1640 1640 1640 1603 1603

1640‡ 1701‡‡ 1640 1640 1640 1602 1640 1640‡ 1701‡‡ 1640

16

20091001

646 646 646 646 646 540 534 534 534 534

513 575 575 575 646 646 646 513 646 646

575 575 575 575 575 575 575 575 513 513

575 575 575 575 575 575 575 575 575 575

20

764 764 764 764 764 764 766 766 765 765

768 764 765 766 766 764 764 764 764 764

765 766 766 766 765 764 766 765 764 768

768 768 764 765 766 764 766 766 766 767

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060R HD 4060R HD 4060R HD 4560PR

MODEL

29525754 29525754 29525755 29525756 29525757 29525758 29525759 29525760 29525760 29525761

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 511 511 512 511 512 511 511

511 512 512 512 511 511 511 511 511 511

512 512 512 512 512 512 512 512 511 511

512 512 512 512 512 512 511 511 511 512

25

544 544 544 544 544 — — — — —

544 544 544 544 544 544 544 544 544 544

544 544 544 544 544 544 544 544 544 544

544 544 544 544 544 544 544 544 544 544

30

— — — — — 661, 660, 660 — 661, 660, 660 — —

— 661, 660, 660 661, 660, 660 661, 660, 660 — — — — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660

31

PTO Provision

543 543 543 543 543 545 543 545 543 543

543 545 545 545 543 543 543 543 543 543

545 545 545 545 545 545 545 545 543 543

545 545 545 545 545 545 543 543 543 545

34

20091001

707 597 597, 574 654 707 702 697, 574 697 701 701

582, 574 596, 574 596, 574 596, 574 582, 574 597 597 597 597 654

582, 574 582, 574 597, 574 597, 574 596, 574 582, 574 598, 574 596, 574 596, 574 582, 574

656, 574 710, 574 582, 574 582, 574 582, 574 582, 574 597, 574 654, 574 707, 574 583

39

Copyright © 2009 Allison Transmission, Inc.

536 — 536 — — — — — — —

539 529 529 529 534 529 538 536 529 536

530 530 530 530 — 530 534 541 534 539

— — 530 530 530 530 536 536 536 530

35

— — — — — — 1050 — — —

853 967, 951 985, 951 967, 951 1055 — — — — —

— — — — — — 938 932, 951 842 853

951 951 1003 1003 1003 986 962 962 962 —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 772 772 799 799 — 718 808 772 772

772 799 799 799 772 799 799 772 799 799

821 821 772 772 — — — 821 — 772

— — 821 821 821 821 815 814 814 800

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — 537 — — —

— — — — — — — — — —

— — — — — — 548 508 509 —

— — 509 509 509 509 — — — 510

71

TPS

500 500 500 500 500 — 500 — 500 500

505 500 500 500 505 500 500 500 — 500

— — 500 500 — — 505 505 505 505

— — 505 505 505 505 — — — 500

73

VIM

81A

29525782 29525783 29525785 29525786 29525786 29525788 29525789 29525852 29525857 29525857

29525773 29525774 29525775 29525776 29525777 29525778 29525779 29525780 29525781 29525782

29525762 29525763 29525764 29525765 29525766 29525767 29525768 29525769 29525771 29525772

A/N†

29525754 29525754 29525755 29525756 29525757 29525758 29525759 29525760 29525760 29525761

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P

HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4060P HD 4560P HD 4560P HD 4560P

29526124 29526124 29526125 29526125 29526126 29526127 29526128 29526129 29526130 29526131

29526132 29526133 29526133 29526134 29526134 29526135 29526136 29526136 29526137 29526137

29526138 29526139 29526139 29526140 29526140 29526141 29526142 29526143 29526143 29526144

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

628 629 629 629 629 629 629 629 629 629

02

Fill Tube

600 601 601 600 600 601 600 601 601 601

600 600 600 601 601 601 600 600 600 600

600 600 600 600 600 600 600 601 601 600

600 601 600 600 600 601 601 600 601 601

05

82

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

609 610 609 609 609 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 730 730 729 729 730 729 729 729 729

729 730 730 730 730 730 729 729 730 730

714 714 714 714 729 730 730 730 729 730

732 731 730 730 730 714 714 714 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 512 512 511 511 512 511 512 512 512

511 511 511 512 512 512 511 511 511 511

511 511 511 511 511 511 511 512 512 511

511 512 511 511 511 512 512 511 512 512

15

1602 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1602 1602 1640‡ 1701‡‡ 1640‡

1602 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1602 1640‡ 1701‡‡ 1640‡ 1701‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640 1602 1602 1602 1602 1602

1602 1639 1603 1603 1603 1639‡ 1700‡‡ 1601 1639‡ 1700‡‡

16

20091001

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 534

540 540 513 513 513 534 534 534 534 534

20

765 765 765 766 766 767 767 766 766 765

766 766 766 766 766 765 766 766 766 766

766 766 768 768 766 765 765 765 768 766

767 766 768 768 765 766 766 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060 HD 4560P B 500R HD 4060R B 500R HD 4560P HD 4560P HD 4060P HD 4560P HD 4560P

MODEL

29525970 29525991 29526118 29526119 29526120 29526121 29526121 29526122 29526123 29526123

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

511 512 511 511 511 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— 661, 660, 660 — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

543 545 543 543 543 545 545 545 545 545

34

20091001

697 701 701 697 697 701 697 701 701 701

697 697 697 701 701 701 697 697 697 697

697 697 697 697 697, 574 697, 574 697, 574 701, 574 701, 574 697

697 701, 574 582, 574 582, 574 582, 574 701 701 697 701 701

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

565 565 565 565 565 565 565 565 565 565

565 565 565 565 565 565 565 565 565 565

— — — — 565 565 — 565 565 565

810 1060 — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

812 812 812 812 812 812 795 812 812 837

799 837 837 837 837 812 795 795 812 812

799 799 799 799 795 812 812 812 837 795

814 718 772 772 772 795 795 796 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

508 — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

500 500 — — — — — — — —

VIM

82A

29526138 29526139 29526139 29526140 29526140 29526141 29526142 29526143 29526143 29526144

29526132 29526133 29526133 29526134 29526134 29526135 29526136 29526136 29526137 29526137

29526124 29526124 29526125 29526125 29526126 29526127 29526128 29526129 29526130 29526131

A/N†

29525970 29525991 29526118 29526119 29526120 29526121 29526121 29526122 29526123 29526123

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4560P HD 4560P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

29526151 29526152 29526153 29526154 29526155 29526156 29526157 29526158 29526159 29526160

29526161 29526162 29526163 29526164 29526165 29526166 29526167 29526167 29526168 29526169

29526170 29526171 29526172 29526172 29526173 29526173 29526174 29526175 29526176 29526177

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 601 601 600 601 601 601 600 600 600

601 601 601 601 601 601 600 600 600 601

05

83

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 729 748 748 730 730 729 748 730 729

748 729 748 730 729 748 730 730 729 748

730 730 729 729 730 730 730 729 714 729

729 714 730 730 730 730 714 714 729 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 512 512 511 512 512 512 511 511 511

512 512 512 512 512 512 511 511 511 512

15

1639 1639 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639 1639 1639‡

1601 1601 1601 1601 1639 1639 1639‡ 1700‡‡ 1639 1639

1602 1602 1602 1602 1602 1602 1639 1602 1601 1601

1701‡‡ 1639 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1602 1640

16

20091001

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 534

20

767 766 766 766 766 766 767 767 767 765

765 766 766 766 766 766 766 766 767 767

766 765 765 767 767 766 764 766 765 765

765 765 765 765 766 766 765 765 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4560P

MODEL

29526144 29526145 29526146 29526146 29526147 29526147 29526148 29526148 29526149 29526150

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

697 697 697 697 697 697 697 697 697 697

697 697 697 697 697 697 697 697 697 697

697, 574 701, 574 701, 574 697, 574 701, 574 701, 574 701, 574 697, 574 697 697

701 701 701 701 701 701 697 697 697, 574 701, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

565 565 565 565 565 — — 565 — —

565 — 565 565 565 565 — — 565 565

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

812 799 799 799 799 799 799 799 799 795

797 797 797 797 812 812 812 812 812 812

837 812 837 795 812 777 808 812 837 797

837 799 837 837 795 795 795 795 799 837

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — 500 — — — —

— — — — — — — — — —

73

VIM

83A

29526170 29526171 29526172 29526172 29526173 29526173 29526174 29526175 29526176 29526177

29526161 29526162 29526163 29526164 29526165 29526166 29526167 29526167 29526168 29526169

29526151 29526152 29526153 29526154 29526155 29526156 29526157 29526158 29526159 29526160

A/N†

29526144 29526145 29526146 29526146 29526147 29526147 29526148 29526148 29526149 29526150

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P B 500R HD 4560P HD 4560P

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4560P HD 4060P HD 4060P HD 4560P

29526184 29526185 29526186 29526187 29526188 29526189 29526190 29526191 29526192 29526192

29526193 29526193 29526194 29526194 29526195 29526196 29526196 29526197 29526198 29526199

29526199 29526202 29526202 29526203 29526203 29526204 29526205 29526206 29526206 29526207

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 628 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

601 601 601 601 601 600 601 600 600 601

601 601 601 601 601 601 601 601 601 601

600 601 601 601 601 601 601 600 601 601

600 600 600 600 600 600 600 600 600 600

05

84

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 609 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 729 729 730 730 730 730 714 714 729

730 730 729 729 729 748 748 730 748 730

730 729 748 729 730 730 730 729 730 730

729 748 729 748 748 730 729 748 748 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 512 512 512 511 512 511 511 512

512 512 512 512 512 512 512 512 512 512

511 512 512 512 512 512 512 511 512 512

511 511 511 511 511 511 511 511 511 511

15

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1602 1639‡ 1700‡‡ 1640‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1639 1639 1639‡

1700‡‡ 1601 1601 1639 1601 1639 1639 1603 1639‡ 1700‡‡

1700‡‡ 1639 1639 1639‡ 1700‡‡ 1639 1639 1639‡ 1700‡‡ 1639‡

16

20091001

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 513 534 534

534 534 534 534 534 534 534 534 534 534

20

766 766 766 766 766 766 764 765 765 766

767 767 765 765 766 766 766 766 766 766

766 765 765 766 766 766 767 764 766 766

765 765 766 766 766 766 766 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

MODEL

29526177 29526178 29526179 29526180 29526180 29526181 29526182 29526183 29526183 29526184

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 511 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — 544 — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 543 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

701 701 701 701 701 697, 574 701 697 697 701

701 701 701 701 701 701 701 701 701 701

697 701 701 701 701 701 701 597 701 701

697 697 697 697 697 697 697 697 697 697

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — 536 — —

— — — — — — — — — —

35

— — — — — — 565 — — 565

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

796 837 837 837 837 772 842 799 799 837

799 799 795 795 795 795 795 795 796 796

796 797 797 797 797 812 812 772 799 799

795 795 795 795 795 795 796 796 796 796

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — 541 — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — 500 — —

— — — — — — — — — —

73

VIM

84A

29526199 29526202 29526202 29526203 29526203 29526204 29526205 29526206 29526206 29526207

29526193 29526193 29526194 29526194 29526195 29526196 29526196 29526197 29526198 29526199

29526184 29526185 29526186 29526187 29526188 29526189 29526190 29526191 29526192 29526192

29526177 29526178 29526179 29526180 29526180 29526181 29526182 29526183 29526183 29526184

A/N†

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

29526215 29526216 29526216 29526217 29526217 29526218 29526218 29526219 29526219 29526220

29526220 29526221 29526221 29526222 29526222 29526223 29526223 29526224 29526225 29526226

29526226 29526227 29526228 29526229 29526230 29526231 29526231 29526232 29526233 29526233

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

601 601 600 600 600 600 600 600 600 600

601 600 600 600 600 601 601 601 601 601

601 600 600 601 601 601 601 601 601 601

601 600 601 601 601 600 600 601 601 600

05

85

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 609

10

Copyright © 2009 Allison Transmission, Inc.

744 744 744 744 730 748 748 729 748 748

730 729 729 714 714 748 748 730 748 744

729 714 714 730 730 714 714 730 730 730

729 714 730 731 731 729 729 748 748 732

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 511 511 511 511 511 511 511 511

512 511 511 511 511 512 512 512 512 512

512 511 511 512 512 512 512 512 512 512

512 511 512 512 512 511 511 512 512 511

15

1700‡‡ 1639 1639 1639 1639 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡

1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639 1639‡

1640 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡

1701‡‡ 1639 1639 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639

16

20091001

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 575

20

766 764 766 764 766 766 766 766 765 765

765 765 765 766 766 766 766 764 764 766

765 766 766 766 766 766 766 766 766 765

766 766 768 766 766 768 768 766 766 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060R

MODEL

29526207 29526208 29526209 29526210 29526210 29526212 29526212 29526213 29526213 29526214

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 511

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — 544

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 543

34

20091001

701 701 697 697 697 697 697 697 697 697

701 697 697 697 697 701 701 701 701 701

701 697 697 701 701 701 701 701 701 701

701 697 701 701 701 697 697 701 701 597, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — 530

35

— — — — — — — — — —

565 565 565 — — — — — — —

565 — — 565 565 — — 565 565 565

565 — — — — 565 565 — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

835 835 835 835 837 837 837 837 837 837

837 812 812 795 795 837 837 837 837 835

812 837 837 812 812 796 796 837 837 837

837 812 796 799 799 837 837 799 799 814

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

555 — — — — — — — — —

— — — — — — — 555 555 555

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — 500

73

VIM

85A

29526226 29526227 29526228 29526229 29526230 29526231 29526231 29526232 29526233 29526233

29526220 29526221 29526221 29526222 29526222 29526223 29526223 29526224 29526225 29526226

29526215 29526216 29526216 29526217 29526217 29526218 29526218 29526219 29526219 29526220

A/N†

29526207 29526208 29526209 29526210 29526210 29526212 29526212 29526213 29526213 29526214

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P

HD 4560P HD 4560P HD 4060R HD 4560P HD 4560P HD 4060R HD 4060 HD 4060 HD 4060P HD 4060

29526242 29526243 29526243 29526244 29526244 29526245 29526245 29526246 29526246 29526247

29526248 29526249 29526250 29526251 29526251 29526252 29526253 29526253 29526254 29526254

29526255 29526255 29526256 29526257 29526258 29526259 29526260 29526261 29526262 29526263

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

601 601 600 601 601 600 600 600 600 600

600 600 600 600 600 600 600 600 601 601

600 600 600 601 601 601 601 601 601 601

600 600 601 600 601 601 601 601 600 600

05

86

610 610 609 610 610 609 609 609 610 609

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 714 732 748 730 714 732 732 732 731

744 729 748 729 729 748 730 730 729 729

748 730 730 729 729 714 714 714 714 744

729 729 744 744 729 729 748 748 730 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 511 512 512 511 511 511 511 511

511 511 511 511 511 511 511 511 512 512

511 511 511 512 512 512 512 512 512 512

511 511 512 511 512 512 512 512 511 511

15

1639‡ 1700‡‡ 1639 1639 1639 1601 1639 1639 1639 1639

1639 1639 1639 1640‡ 1701‡‡ 1639 1639‡ 1700‡‡ 1640‡ 1701‡‡

1639 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639

1639‡ 1700‡‡ 1639 1639 1639‡ 1700‡‡ 1639 1639 1639 1639

16

20091001

534 534 575 534 534 575 540 540 540 540

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 534

534 534 534 534 534 534 534 534 534 534

20

767 767 766 765 765 766 766 765 765 766

766 766 766 766 766 768 768 768 766 766

767 767 767 765 765 766 766 766 766 766

765 765 764 764 765 765 765 768 766 767

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4560P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P

MODEL

29526234 29526234 29526235 29526236 29526237 29526237 29526238 29526239 29526240 29526241

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 511 512 512 511 511 511 512 511

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — 544 — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — — — 661, 660, 660 —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 543 545 545 543 543 543 545 543

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

701 701 597, 574 701 701 582 697, 574 697, 574 697, 574 697, 574

697 697 697 697 697 697 697 697 701 701

697 697 697 701 701 701 701 701 701 701

697 697 701 697 701 701 701 701 697, 574 697

39

Copyright © 2009 Allison Transmission, Inc.

— — 530 — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — 565 565 — — — 565 565

— 565 565 565 565 — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

812 812 718 795 795 796 772 772 772 772

808 808 808 837 837 796 796 796 795 795

796 837 837 837 837 812 812 837 837 808

837 837 850 850 837 837 837 796 799 796

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

543 — — — — — — — — —

— — — 555 555 — — — — 543

— — — — — — — — — —

71

TPS

— — 500 — — — 500 500 500 500

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

86A

29526255 29526255 29526256 29526257 29526258 29526259 29526260 29526261 29526262 29526263

29526248 29526249 29526250 29526251 29526251 29526252 29526253 29526253 29526254 29526254

29526242 29526243 29526243 29526244 29526244 29526245 29526245 29526246 29526246 29526247

A/N†

29526234 29526234 29526235 29526236 29526237 29526237 29526238 29526239 29526240 29526241

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060 HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060 HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060 HD 4060P

HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4560P HD 4060 HD 4560P HD 4060 HD 4060

29526271 29526272 29526273 29526274 29526274 29526275 29526276 29526276 29526277 29526278

29526279 29526280 29526281 29526282 29526283 29526283 29526284 29526284 29526285 29526286

29526287 29526288 29526289 29526290 29526291 29526292 29526293 29526296 29526297 29526297

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

601 601 600 600 600 601 600 601 600 600

600 600 600 601 601 601 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 601

05

87

610 610 610 610 610 610 609 610 609 609

610 609 610 610 610 610 610 610 609 610

610 609 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 730 743 731 731 748 730 729 714 714

731 731 731 748 731 731 748 748 732 731

732 732 732 731 731 732 731 731 731 731

731 732 743 731 731 732 732 731 731 731

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 511 511 511 512 511 512 511 511

511 511 511 512 512 512 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 512

15

1640 1640 1639 1639 1639 1640 1603 1639 1639‡ 1700‡‡

1639 1639 1639 1640 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639

1639 1639 1639 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1639 1639

1639 1639 1639 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639

16

20091001

540 540 540 540 540 540 645 534 540 540

540 540 540 540 540 540 540 540 540 540

540 540 540 540 540 540 540 540 540 540

540 540 540 540 540 540 540 540 540 540

20

767 766 766 765 764 766 768 766 767 767

766 765 767 765 766 766 766 766 766 766

765 765 766 764 764 765 766 766 765 766

766 766 766 765 765 764 764 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P

MODEL

29526264 29526265 29526266 29526267 29526267 29526268 29526268 29526269 29526269 29526270

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 511 512 511 511

512 511 512 512 512 512 512 512 511 512

512 511 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — —

661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660

661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 543 545 543 543

545 543 545 545 545 545 545 545 543 545

545 543 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

702 702 697, 574 697 697 702 697 701 697 697

697 697 697 701, 574 702 702 697, 574 697, 574 697 697, 574

697, 574 697 697, 574 698 698 697 697 697 697 697

697, 574 697, 574 697, 574 698 698 698 698 698 698 701, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — 922 922 — — — — —

922 — — — — — — — — —

— — — — — 922 922 922 922 922

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

800 800 — 717 772 800 772 796 797 797

717 814 718 772 — — — — 815 772

814 814 718 — — 772 772 772 718 718

772 772 772 — — — — — — 772

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

543 — — — — — — — — —

— — — — — — — — 543 —

— — — — — — — — — —

71

TPS

— — — 500 500 — — — — —

500 500 500 — — — — — 500 500

500 500 500 — — 500 500 500 500 500

73

500 500 500 — — — — — — 500

VIM

87A

29526287 29526288 29526289 29526290 29526291 29526292 29526293 29526296 29526297 29526297

29526279 29526280 29526281 29526282 29526283 29526283 29526284 29526284 29526285 29526286

29526271 29526272 29526273 29526274 29526274 29526275 29526276 29526276 29526277 29526278

A/N†

29526264 29526265 29526266 29526267 29526267 29526268 29526268 29526269 29526269 29526270

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560PR HD 4560PR

HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060R HD 4560R HD 4560PR HD 4060R

HD 4560PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR

29526308 29526309 29526310 29526311 29526312 29526312 29526313 29526314 29526315 29526315

29526316 29526316 29526317 29526317 29526318 29526318 29526319 29526320 29526321 29526322

29526323 29526324 29526324 29526325 29526325 29526326 29526327 29526328 29526329 29526330

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

601 601 601 600 600 600 601 601 600 600

601 601 600 600 601 601 600 601 601 600

600 600 600 600 600 600 600 600 601 601

600 600 600 601 600 600 600 600 600 600

05

88

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 609 609 610 609

610 610 610 610 610 610 610 610 610 610

610 609 610 610 609 609 610 609 610 610

10

Copyright © 2009 Allison Transmission, Inc.

748 730 730 729 729 731 730 748 714 748

730 730 714 714 714 714 731 731 731 714

731 731 732 732 731 731 732 730 714 714

731 714 732 729 732 732 732 731 732 732

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 512 511 511 511 512 512 511 511

512 512 511 511 512 512 511 512 512 511

511 511 511 511 511 511 511 511 512 512

511 511 511 512 511 511 511 511 511 511

15

1639 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639 1639 1639 1639 1639

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639 1639 1639

1639 1639 1639 1639 1639‡ 1700‡‡ 1639 1639 1639‡ 1700‡‡

1639 1601 1639 1640 1639 1639 1639 1639 1639 1639

16

20091001

575 575 575 575 575 575 575 575 575 575

575 575 575 575 575 575 575 575 575 575

575 575 575 575 575 575 575 575 575 575

575 575 575 575 575 575 575 575 575 575

20

766 766 766 766 766 765 767 767 765 766

766 766 765 765 765 765 766 766 766 766

766 765 765 766 766 766 765 766 766 766

766 766 766 767 766 765 766 766 765 764

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060PR HD 4060R HD 4060PR HD 4560PR HD 4060R HD 4060R HD 4060PR HD 4060R HD 4060PR HD 4060PR

MODEL

29526298 29526299 29526300 29526301 29526302 29526303 29526304 29526305 29526306 29526307

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 511 511 512 511

512 512 512 512 512 512 512 512 512 512

512 511 512 512 511 511 512 511 512 512

25

— — — — — 544 — — — —

— — — — — — 544 544 544 —

544 544 544 544 544 544 544 — — —

544 — 544 — 544 544 544 544 544 544

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 — 661, 660, 660 661, 660, 660 — — 661, 660, 660 — 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 543 543 545 543

545 545 545 545 545 545 545 545 545 545

545 543 545 545 543 543 545 543 545 545

34

20091001

595 654 709 652 705 596, 574 595 595 582 596

655 709 652 705 655 709 596 595 595 582

596 596 597, 574 597, 574 653, 574 706, 574 596, 574 582, 574 655 709

597, 574 597 597, 574 583 597, 574 597, 574 596, 574 597, 574 597, 574 596

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — 530 — — — —

— — — — — — 536 530 530 —

529 529 530 530 — — — — — —

530 — 530 — 530 530 530 530 530 529

35

— 565 565 565 565 — — — — —

565 565 — — — — 983 — — —

— — — — 918 918 918 — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 837 837 837 837 772 796 796 812 799

812 812 837 837 837 837 835 772 772 799

— — 814 718 772 772 772 772 799 799

772 799 772 800 772 772 772 772 772 —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — 500 — — — —

— — — — — — 500 500 500 —

— — 500 500 500 500 500 — — —

73

500 — 500 — 500 500 500 500 500 —

VIM

88A

29526323 29526324 29526324 29526325 29526325 29526326 29526327 29526328 29526329 29526330

29526316 29526316 29526317 29526317 29526318 29526318 29526319 29526320 29526321 29526322

29526308 29526309 29526310 29526311 29526312 29526312 29526313 29526314 29526315 29526315

A/N†

29526298 29526299 29526300 29526301 29526302 29526303 29526304 29526305 29526306 29526307

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060R HD 4560PR

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR

HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P

29526339 29526339 29526340 29526342 29526343 29526343 29526344 29526345 29526346 29526347

29526348 29526348 29526349 29526350 29526350 29526351 29526351 29526352 29526352 29526353

29526353 29526354 29526413 29526413 29526423 29526424 29526425 29526426 29526427 29526428

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 628 628 629 629 629 628

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 601 601 600 600 601 601 601 600

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 601

600 600 600 600 600 600 600 600 600 600

05

89

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 609 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

731 732 730 730 714 730 730 730 744 731

731 731 731 732 732 732 732 731 731 731

731 731 732 731 714 714 731 731 731 731

730 748 730 730 730 730 730 731 731 731

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 512 512 511 511 512 512 512 511

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 512

511 511 511 511 511 511 511 511 511 511

15

1700‡‡ 1639 1640‡ 1701‡‡ 1640 1639 1639 1601 1639 1640‡

1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡

1639‡ 1700‡‡ 1639 1639 1639‡ 1700‡‡ 1639 1639 1639 1639

1639 1639 1639 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639 1639‡ 1700‡‡

16

20091001

575 575 575 575 534 534 534 534 534 534

575 575 575 575 575 575 575 575 575 575

575 575 575 575 575 575 575 575 575 575

575 575 575 575 575 575 575 575 575 575

20

766 764 767 767 765 766 765 765 766 766

765 765 765 764 764 764 764 766 766 766

766 766 764 765 766 766 765 766 766 766

766 765 767 766 766 766 766 765 765 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR

MODEL

29526331 29526332 29526333 29526335 29526335 29526336 29526336 29526337 29526338 29526338

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 511 512

512 512 512 512 512 512 512 512 512 512

25

544 544 — — — — — — — —

544 544 544 544 544 544 544 544 544 544

544 544 544 544 — — 544 544 544 544

— — — — — — — 544 544 544

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 543 545

545 545 545 545 545 545 545 545 545 545

34

20091001

707 582, 574 655 709 698 697, 574 701, 574 701, 574 701 697, 574

652 705 597 654 707 652 705 652 705 654

653 706 596 582, 574 652 705 582, 574 582, 574 596 583, 574

596 596 596 652, 574 705, 574 652 705 582, 574 653 706

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— 918 — — 1018, 950 — — — — —

— — — — — — — — — —

— — — 918 — — 918 918 — 918

— — — — — 565 565 918 — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— 772 800 800 849 772 835 814 835 772

— — — — — — — — — —

— — — 718 837 837 814 718 — 772

799 796 796 799 799 837 837 718 — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — 539 — 543 541 — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — 543 — —

71

TPS

— 500 — — 505 500 — — — —

— — — — — — — — — —

— — — 500 — — 500 500 — 500

— — — — — — — 500 — —

73

VIM

89A

29526353 29526354 29526413 29526413 29526423 29526424 29526425 29526426 29526427 29526428

29526348 29526348 29526349 29526350 29526350 29526351 29526351 29526352 29526352 29526353

29526339 29526339 29526340 29526342 29526343 29526343 29526344 29526345 29526346 29526347

A/N†

29526331 29526332 29526333 29526335 29526335 29526336 29526336 29526337 29526338 29526338

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR

HD 4060 B 500 B 500 B 500 B 500 B 500 HD 4060P HD 4560 HD 4060 HD 4060P

HD 4560P HD 4060 HD 4560P HD 4060P HD 4060P HD 4560PR HD 4060P HD 4060P HD 4060P HD 4560

29526539 29526539 29526546 29526546 29526554 29526557 29526557 29526581 29526593 29526593

29526632 29526779 29526779 29526780 29526781 29526782 29526783 29526784 29526785 29526786

29526788 29526789 29526790 29526791 29526791 29526792 29526793 29526794 29526794 29526795

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 629 629 629 628 629 629 629 628

629 628 628 628 628 628 628 628 628 628

629 629 629 629 629 629 629 629 629 629

628 629 628 628 629 628 629 629 629 629

02

Fill Tube

601 600 601 600 600 601 600 600 600 601

600 600 600 600 600 600 600 601 600 600

600 600 600 600 600 601 601 601 600 600

600 601 601 600 601 600 600 600 600 600

05

90

610 609 610 610 610 610 610 610 610 609

609 609 609 609 609 609 610 609 609 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 729 731 729 729 730 729 729 729 729

732 730 730 730 730 730 729 731 732 731

730 730 748 748 730 714 714 714 714 714

731 730 744 738 730 714 730 730 748 748

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 511 512 511 511 512 511 511 511 512

511 511 511 511 511 511 511 512 511 511

511 511 511 511 511 512 512 512 511 511

511 512 512 511 512 511 511 511 511 511

15

1601 1639 1639 1639‡ 1700‡‡ 1639 1640 1640‡ 1701‡‡ 1639‡

1639 1641‡ 1702‡‡ 1603 1603 1641 1601 1602 1603 1639

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡

1701‡‡ 1639 1639 1640 1639 1640 1640‡ 1701‡‡ 1639‡ 1700‡‡

16

20091001

540 540 540 534 534 575 534 534 534 534

540 645 645 645 645 645 534 540 645 540

534 534 534 534 534 575 575 575 575 575

534 534 540 575 575 540 534 534 534 534

20

765 766 766 765 765 764 765 766 766 766

766 766 766 766 766 766 765 766 768 766

765 765 765 765 765 767 767 764 766 766

766 765 765 764 767 764 768 768 765 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4560P HD 4560P HD 4060PR HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

MODEL

29526428 29526429 29526430 29526432 29526433 29526469 29526516 29526516 29526538 29526538

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 511 512 512 512 512 512 512 512 511

511 511 511 511 511 511 512 511 511 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — 544 — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — 544 544 — — — — —

30

661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

— — — — — — 661, 660, 660 — — 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 543 545 545 545 545 545 545 545 543

543 543 543 543 543 543 545 543 543 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

701, 574 697 701 697 697 595, 574 697 697 697 701

700 697 697 697 697 697 697 701 697, 574 697

697 697 697 697 697 583 712 583 652 705

697, 574 701, 574 701 582, 574 583 699, 574 697 697 697 697

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — 538 — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — 530 530 — — — — —

35

— 964 922 996 996 877 1017 1017 1017 —

— 867 867 945 867 867 831 — 839 —

— — — — — — — — — —

— — 950 1039 — 1058 565 565 — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

835 814 772 814 814 717 718 772 772 814

727 772 772 772 772 772 814 800 717 799

799 799 796 796 796 796 796 799 799 799

772 835 813 821 800 — 812 812 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — 510 513 —

— — — — — — — — — —

— — 511 509 — 558 — — — —

71

TPS

500 500 500 500 500 500 500 500 500 500

500 500 500 500 500 500 500 500 500 500

— — — — — — — — — —

— — 505 505 — 505 — — — —

73

VIM

90A

29526788 29526789 29526790 29526791 29526791 29526792 29526793 29526794 29526794 29526795

29526632 29526779 29526779 29526780 29526781 29526782 29526783 29526784 29526785 29526786

29526539 29526539 29526546 29526546 29526554 29526557 29526557 29526581 29526593 29526593

A/N†

29526428 29526429 29526430 29526432 29526433 29526469 29526516 29526516 29526538 29526538

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060P HD 4060P HD 4060PR HD 4560PR HD 4060 HD 4060

HD 4060 HD 4060 HD 4060R HD 4060 HD 4560P HD 4560P HD 4560P HD 4560P B 500R HD 4560

HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4060P HD 4060P B 500R HD 4060P HD 4060P

29526803 29526804 29526804 29526805 29526806 29526806 29526807 29526808 29526809 29526809

29526810 29526810 29526811 29526823 29526826 29526827 29526827 29526828 29526830 29526832

29526835 29526836 29526836 29526839 29526840 29526841 29526842 29526907 29526923 29526923

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 629 629 628 629 629 629 628 628 628

628 628 628 629 629 629 629 629 628 629

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

02

Fill Tube

600 600 600 600 601 600 600 600 600 600

600 600 600 600 601 601 601 601 600 601

600 600 600 600 600 600 600 601 600 600

601 600 600 601 600 600 600 601 600 600

05

91

610 610 610 610 610 610 610 609 610 610

609 609 609 609 610 610 610 610 609 609

610 610 610 610 610 610 610 610 609 609

609 609 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 730 730 731 748 731 731 729 731 731

732 732 714 732 748 748 748 748 739 731

730 730 730 730 730 730 730 730 714 714

729 730 730 730 730 730 730 730 730 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 512 511 511 511 511 511

511 511 511 511 512 512 512 512 511 512

511 511 511 511 511 511 511 512 511 511

512 511 511 512 511 511 511 512 511 511

15

1639 1640‡ 1701‡‡ 1602 1639 1639 1639 1641 1640‡ 1701‡‡

1641‡ 1702‡‡ 1601 1639 1601 1639‡ 1700‡‡ 1639 1641 1639

1701‡‡ 1640‡ 1701‡‡ 1640 1640‡ 1701‡‡ 1640 1640 1640‡ 1701‡‡

1700‡‡ 1641 1640 1640 1640‡ 1701‡‡ 1640 1640 1640 1640‡

16

20091001

534 534 534 642 534 534 540 646 642 642

645 645 575 540 534 534 534 534 646 540

534 534 534 575 534 534 575 575 540 540

534 646 575 534 534 534 534 575 534 534

20

765 768 768 765 767 766 768 768 765 765

766 766 768 766 766 766 766 767 766 766

768 765 765 765 765 765 766 766 766 766

766 766 766 768 766 766 765 764 766 768

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560 B 500R HD 4060PR HD 4560P HD 4060P HD 4060P HD 4060P HD 4560PR HD 4060P HD 4060P

MODEL

29526795 29526796 29526797 29526798 29526799 29526799 29526800 29526801 29526802 29526803

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 511 512 512

511 511 511 511 512 512 512 512 511 511

512 512 512 512 512 512 512 512 511 511

511 511 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — 544 —

— — — 544 — — 544 544 — —

— 544 544 — — — — 544 — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660

— — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 543 545 545

543 543 543 543 545 545 545 545 543 543

545 545 545 545 545 545 545 545 543 543

543 543 545 545 545 545 545 545 545 545

34

20091001

697, 574 697 697 697, 574 701 697 697, 574 582, 574 697, 574 697, 574

697, 574 697, 574 596, 574 697 701 701 701 701 596, 574 701

697, 574 697, 574 697, 574 596, 574 697, 574 697, 574 596, 574 595, 574 697, 574 697, 574

701 582, 574 596, 574 701, 574 697, 574 697, 574 697, 574 595, 574 697, 574 697, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — 523 —

— — — 536 — — 538 538 — —

— 523 538 — — — — 538 — —

35

876 565 565 1071 — — — — 1071 1071

839 839 951 — — — — — 951, 1046 —

876 876 876 877 876 876 877 877 892 892

— — 877 876 876 876 876 877 1048 876

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

814 837 837 835 799 799 717 — 835 835

814 814 — 772 797 812 812 812 772 772

772 772 772 814 814 814 772 772 — —

814 772 772 772 772 772 718 717 772 772

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

500 — — 500 — — 500 — 500 500

500 500 — 500 — — — — — 500

500 500 500 500 500 500 500 500 505 505

73

500 505 500 500 500 500 500 500 500 500

VIM

91A

29526835 29526836 29526836 29526839 29526840 29526841 29526842 29526907 29526923 29526923

29526810 29526810 29526811 29526823 29526826 29526827 29526827 29526828 29526830 29526832

29526803 29526804 29526804 29526805 29526806 29526806 29526807 29526808 29526809 29526809

A/N†

29526795 29526796 29526797 29526798 29526799 29526799 29526800 29526801 29526802 29526803

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560PR HD 4060PR HD 4060PR HD 4560PR HD 4560P HD 4560P HD 4060P HD 4060P HD 4060

HD 4560PR HD 4560PR HD 4560PR B 500R B 500R HD 4560PR HD 4560PR HD 4560PR HD 4060P HD 4560P

HD 4560P HD 4060 HD 4560P HD 4560P B 500R B 500R HD 4560P HD 4560PR HD 4560PR HD 4560PR

29526957 29526958 29526966 29526966 29526969 29526970 29526970 29526979 29526979 29526984

29526988 29526988 29526989 29526992 29526992 29526993 29526993 29527117 29527118 29527122

29527122 29527125 29527128 29527128 29527129 29527129 29527133 29527135 29527140 29527140

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 628 628 629 629 629 629

629 629 629 628 628 628 628 629 629 629

629 628 629 629 629 629 629 629 629 628

628 628 627 628 629 628 628 629 629 628

02

Fill Tube

601 600 601 601 600 600 601 601 601 601

601 601 601 600 600 601 601 601 600 601

601 601 600 600 601 601 601 600 600 600

600 600 600 601 600 601 601 600 600 600

05

92

610 609 610 610 609 609 610 610 610 610

610 610 610 609 609 610 610 610 610 610

610 610 610 610 610 610 610 610 610 609

610 610 610 609 610 609 609 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

729 732 744 744 729 729 731 729 730 730

731 731 731 714 714 714 714 714 730 729

744 739 730 730 730 730 730 730 730 731

731 731 731 729 732 714 714 748 730 731

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 511 512 512 511 511 512 512 512 512

512 512 512 511 511 512 512 512 511 512

512 512 511 511 512 512 512 511 511 511

511 511 511 512 511 512 512 511 511 511

15

1701‡‡ 1639 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1640 1640 1640‡ 1701‡‡

1639‡ 1700‡‡ 1639 1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639 1639 1640‡

1639 1640 1640‡ 1701‡‡ 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1603

1640‡ 1701‡‡ 1601 1639 1639 1640‡ 1701‡‡ 1639 1639 1640

16

20091001

540 540 540 540 646 646 540 575 575 575

575 575 575 646 646 575 575 575 534 540

540 575 575 575 575 534 534 540 540 645

642 642 534 534 540 534 534 534 534 540

20

765 765 766 766 764 764 766 765 765 765

766 766 766 764 764 765 765 766 764 765

767 768 766 766 766 764 764 766 766 766

765 765 766 765 766 766 766 764 764 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4060P HD 4560 HD 4060P HD 4560 HD 4560 HD 4060P HD 4060P HD 4060P

MODEL

29526924 29526924 29526927 29526936 29526943 29526946 29526946 29526947 29526948 29526956

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 511 512 512 511 511 512 512 512 512

512 512 512 511 511 512 512 512 512 512

512 512 512 512 512 512 512 512 512 511

512 512 512 511 512 511 511 512 512 512

25

— — — — 544 544 — 544 — —

544 544 544 — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 — 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 543 545 545 543 543 545 545 545 545

545 545 545 543 543 545 545 545 545 545

545 545 545 545 545 545 545 545 545 543

545 545 545 543 545 543 543 545 545 545

34

20091001

701 697 701, 574 701, 574 652, 574 705, 574 701, 574 583 654 709

655 709 598 597, 574 707, 574 657, 574 711, 574 595 697 701

701, 574 583, 574 652 705 583 701 701 697, 574 697, 574 697, 574

697, 574 697, 574 697 701 697 702 702 697 697 697

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — 565 565 — — — — 565 565

— — — 951 — 951 951 — — —

565 — 565 565 — 565 565 — — —

1071 1071 — — — 950 950 — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— 718 — — 799 799 772 — 837 837

— — — — — — — 799 799 —

— — 812 812 800 842 842 799 799 772

718 718 799 815 772 — — 796 796 812

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

559 559 — — — — — — — —

71

TPS

— 500 — — 500 500 500 — — —

— — — — — — — — — —

— — — — — — — — — 500

73

500 500 — 500 500 — — — — —

VIM

92A

29527122 29527125 29527128 29527128 29527129 29527129 29527133 29527135 29527140 29527140

29526988 29526988 29526989 29526992 29526992 29526993 29526993 29527117 29527118 29527122

29526957 29526958 29526966 29526966 29526969 29526970 29526970 29526979 29526979 29526984

A/N†

29526924 29526924 29526927 29526936 29526943 29526946 29526946 29526947 29526948 29526956

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR HD 4060P HD 4060P B 500R B 500R HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P

HD 4560P HD 4560P HD 4060P HD 4060P B 500R B 500R HD 4060P HD 4060P HD 4060P HD 4560P

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P B 500R HD 4060P HD 4060 HD 4060 HD 4560P

29527180 29527184 29527184 29527185 29527185 29527195 29527197 29527197 29527198 29527198

29527201 29527201 29527202 29527202 29527203 29527203 29527204 29527213 29527213 29527214

29527214 29527215 29527215 29527216 29527216 29527218 29527223 29527225 29527225 29527227

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 628 629 629 629 629

629 629 628 628 628 628 629 629 629 629

628 628 628 628 628 629 629 629 629 629

629 629 629 629 629 629 629 628 628 629

02

Fill Tube

601 601 601 601 601 600 600 600 600 601

601 601 600 600 600 600 600 600 600 601

601 600 600 600 600 601 601 601 600 600

601 601 601 600 600 601 600 600 600 600

05

93

610 610 610 610 610 609 610 609 609 610

610 610 610 610 609 609 610 610 610 610

610 610 610 609 609 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

739 739 739 739 739 730 714 730 730 744

730 730 730 730 731 731 732 739 739 739

729 714 714 714 714 744 730 730 729 729

730 730 731 729 729 730 729 714 714 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 512 512 512 511 511 511 511 512

512 512 511 511 511 511 511 511 511 512

512 511 511 511 511 512 512 512 511 511

512 512 512 511 511 512 511 511 511 511

15

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1641 1639 1640‡ 1701‡‡ 1639

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639 1639‡ 1700‡‡ 1639‡

1640 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639 1640‡ 1701‡‡ 1640‡ 1701‡‡

1640‡ 1701‡‡ 1640 1640‡ 1701‡‡ 1639 1639 1640‡ 1701‡‡ 1639

16

20091001

534 534 534 534 534 646 534 540 540 540

534 534 534 534 646 646 540 534 534 534

575 534 534 646 646 534 534 534 534 534

534 534 540 534 534 534 540 575 575 575

20

764 766 766 764 764 766 764 766 766 768

767 767 765 765 766 766 765 764 764 764

764 765 765 766 766 766 764 764 766 766

766 766 766 768 768 765 765 765 765 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4060P HD 4060PR HD 4060PR HD 4060PR

MODEL

29527141 29527141 29527147 29527148 29527148 29527154 29527157 29527166 29527166 29527174

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 511 512 511 511 512

512 512 512 512 511 511 512 512 512 512

512 512 512 511 511 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — 544 — — — —

— — — — 544 544 — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — — 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 543 545 543 543 545

545 545 545 545 543 543 545 545 545 545

545 545 545 543 543 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

701 701 701 701 701 597 697 697, 574 697, 574 701, 574

701 701 697, 574 697, 574 654, 574 707, 574 697, 574 697 697 701

583 698 698 653, 574 706, 574 701 701 701 697 697

701 701 701, 574 697 697 701 698 654, 574 707, 574 582

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — 534 — — — —

— — — — 534 534 — — — —

— — — — — — — — — —

— — — — — — — — — —

35

1077 1077 1077 1077 1077 1078 — — — 565

565 565 876 876 1055 1055 — 1077 1077 1077

951 950 950 951 951 — 565 565 565 565

565 565 — 565 565 — — 951 951 —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

835 835 835 808 808 772 812 795 795 —

812 812 772 772 772 772 814 808 808 835

799 — — — — 812 842 842 799 799

796 796 815 812 812 796 800 — — 800

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — 541 541 — —

— — — — — — — — — —

71

TPS

— — — — — 500 — — — —

— — 500 500 505 505 500 — — —

— — — — — — — — — —

— — 500 — — — — — — —

73

VIM

93A

29527214 29527215 29527215 29527216 29527216 29527218 29527223 29527225 29527225 29527227

29527201 29527201 29527202 29527202 29527203 29527203 29527204 29527213 29527213 29527214

29527180 29527184 29527184 29527185 29527185 29527195 29527197 29527197 29527198 29527198

A/N†

29527141 29527141 29527147 29527148 29527148 29527154 29527157 29527166 29527166 29527174

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4060PR HD 4060PR

B 500 B 500 HD 4060P HD 4060P HD 4060P HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR

HD 4060PR HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4060PR HD 4560PR HD 4560PR HD 4060 HD 4060

29527237 29527237 29527238 29527239 29527239 29527247 29527247 29527248 29527250 29527250

29527251 29527251 29527261 29527262 29527262 29527263 29527263 29527264 29527264 29527265

29527265 29527270 29527270 29527271 29527271 29527272 29527273 29527273 29527274 29527274

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 628 628 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 628 628 629 628 628

629 629 628 628 628 628 629 629 629 629

02

Fill Tube

600 601 601 601 601 600 601 601 600 600

600 600 600 600 600 600 600 600 600 600

600 600 601 601 601 600 600 601 600 600

601 601 600 600 600 600 601 601 601 601

05

94

610 610 610 610 610 610 610 610 609 609

609 609 610 610 610 609 609 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 730 730 714 714 714 714 714 714 714

714 714 714 714 714 714 714 714 714 714

714 714 730 748 748 731 731 714 714 714

729 729 714 714 714 714 729 729 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 512 512 512 512 511 512 512 511 511

511 511 511 511 511 511 511 511 511 511

511 511 512 512 512 511 511 512 511 511

512 512 511 511 511 511 512 512 512 512

15

1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1639‡ 1700‡‡

1640‡ 1701‡‡ 1639 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡

1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1639 1641‡ 1702‡‡

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

16

20091001

575 540 540 575 575 575 575 575 540 540

534 534 540 540 540 575 575 575 575 575

534 534 534 534 534 645 645 540 646 646

534 534 575 575 575 575 534 534 534 534

20

765 766 766 766 766 768 766 766 764 764

767 767 764 766 766 766 766 766 766 765

767 767 767 767 767 766 766 765 765 765

766 766 766 766 764 764 764 764 767 767

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P

MODEL

29527229 29527229 29527232 29527232 29527233 29527233 29527234 29527234 29527236 29527236

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 511 511

511 511 512 512 512 511 511 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

544 — — — — — — — — —

— — — — — 544 544 544 544 544

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

— — 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 543 543

543 543 545 545 545 543 543 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

707 701, 574 701, 574 583 709 582 583 709 697 697

697 697 697 697 697 654 707 654 707 654

697 697 701 701 701 697, 574 697, 574 701 653, 574 706, 574

701 701 653, 574 706, 574 653, 574 706, 574 701 701 701 701

39

Copyright © 2009 Allison Transmission, Inc.

538 — — — — — — — — —

— — — — — 538 538 538 538 538

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — 951 951

— — 951 951 951 951 — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

814 — — 796 796 837 795 795 772 772

797 797 772 772 772 772 772 772 772 814

799 799 796 796 796 772 772 796 — —

812 812 — — — — 808 808 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

500 500 500 — — — — — 500 500

— — 500 500 500 500 500 500 500 500

— — — — — — — — — —

— — — — — — — — — —

73

VIM

94A

29527265 29527270 29527270 29527271 29527271 29527272 29527273 29527273 29527274 29527274

29527251 29527251 29527261 29527262 29527262 29527263 29527263 29527264 29527264 29527265

29527237 29527237 29527238 29527239 29527239 29527247 29527247 29527248 29527250 29527250

29527229 29527229 29527232 29527232 29527233 29527233 29527234 29527234 29527236 29527236

A/N†

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060R HD 4060PR HD 4060PR HD 4060 HD 4060 HD 4060P HD 4060P HD 4060R B 500R B 500R

HD 4060 HD 4060 HD 4060P HD 4060P HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P

HD 4060P HD 4060PR HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P

29527280 29527281 29527281 29527282 29527282 29527283 29527283 29527284 29527285 29527285

29527287 29527287 29527288 29527288 29527289 29527290 29527290 29527296 29527299 29527299

29527302 29527320 29527321 29527321 29527322 29527322 29527323 29527325 29527326 29527327

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 628 628 628

629 629 629 629 629 629 629 629 628 628

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 600 600 601 601 601 601 601 601

600 600 600 600 600 600 600 600 601 601

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

05

95

610 610 610 610 610 610 610 610 610 610

609 609 610 610 609 610 610 610 610 610

609 610 610 609 609 610 610 609 609 609

609 610 610 609 609 609 609 610 610 609

10

Copyright © 2009 Allison Transmission, Inc.

732 730 730 730 730 730 731 744 729 730

714 714 714 714 714 714 714 731 714 714

714 714 714 714 714 714 714 714 730 730

714 714 714 714 714 714 714 714 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 512 512 512 512 512 512

511 511 511 511 511 511 511 511 512 512

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

15

1640 1640 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639 1639 1639

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1640 1639‡ 1700‡‡

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1641‡ 1702‡‡

1639 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡

16

20091001

540 575 540 540 575 575 540 540 540 540

540 540 540 540 575 575 575 575 540 540

575 575 575 540 540 540 540 575 646 646

575 575 575 540 540 540 540 540 540 575

20

764 766 766 766 766 766 765 768 767 767

764 764 764 764 764 764 764 764 766 766

765 765 765 765 765 765 765 765 766 766

764 764 764 766 766 765 765 765 765 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060R HD 4060PR HD 4060PR HD 4060 HD 4060 HD 4060 HD 4060 HD 4060P HD 4060P HD 4060R

MODEL

29527275 29527276 29527276 29527277 29527277 29527278 29527278 29527279 29527279 29527280

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

511 511 512 512 511 512 512 512 512 512

511 512 512 511 511 512 512 511 511 511

511 512 512 511 511 511 511 512 512 511

25

— — — — — — — — — —

— — — — 544 544 544 — — —

544 544 — — — — — 544 544 544

544 544 544 — — — — — — 544

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 — — —

— 661, 660, 660 661, 660, 660 — — — — 661, 660, 660 661, 660, 660 —

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

543 543 545 545 543 545 545 545 545 545

543 545 545 543 543 545 545 543 543 543

543 545 545 543 543 543 543 545 545 543

34

20091001

697, 574 582 697, 574 697, 574 656 710 701, 574 701, 574 702 702

697 697 697 697 597 654 707 596, 574 701 701

707 654 707 697 697 697 697 597 654 707

597 654 707 697 697 697 697 697 697 654

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — 538 538 538 — — —

538 538 — — — — — 538 534 534

538 538 538 — — — — — — 538

35

— 565 — — — — 922 — — —

— — — — — — — — — —

— — — — — — — — 1078 1078

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 812 799 799 799 799 814 — 800 800

814 814 814 814 814 814 814 812 — —

772 772 799 814 814 814 814 814 835 835

772 772 772 772 772 772 772 772 772 772

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — 500 — — —

500 500 500 500 500 500 500 — — —

500 500 — 500 500 500 500 500 500 500

73

500 500 500 500 500 500 500 500 500 500

VIM

95A

29527302 29527320 29527321 29527321 29527322 29527322 29527323 29527325 29527326 29527327

29527287 29527287 29527288 29527288 29527289 29527290 29527290 29527296 29527299 29527299

29527280 29527281 29527281 29527282 29527282 29527283 29527283 29527284 29527285 29527285

A/N†

29527275 29527276 29527276 29527277 29527277 29527278 29527278 29527279 29527279 29527280

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR HD 4060P HD 4560P HD 4060PR HD 4560PR HD 4560P HD 4560PR HD 4560PR HD 4560PR HD 4560PR

HD 4560 HD 4560 HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4060 HD 4060

HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P B 500R B 500R HD 4060P HD 4060P

29527336 29527342 29527344 29527346 29527348 29527349 29527350 29527350 29527791 29527791

29527792 29527792 29527796 29527796 29527799 29527799 29527894 29527894 29528004 29528004

29528030 29528030 29528032 29528032 29528047 29528047 29528049 29528049 29528050 29528050

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 628 628 628 628

628 628 629 629 629 629 628 628 629 629

628 628 629 628 629 628 629 629 629 629

628 629 629 629 629 628 628 628 628 628

02

Fill Tube

601 601 601 601 600 600 600 600 600 600

601 601 601 601 600 600 601 601 600 600

601 600 601 600 601 601 601 601 601 601

600 601 601 600 600 601 600 600 600 600

05

96

610 610 610 610 610 610 609 609 610 610

609 609 610 610 610 610 610 610 609 609

610 610 610 610 610 610 610 610 610 610

609 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 714 714 714 714 714 730 730 732 732

729 729 729 729 714 714 730 730 714 714

730 743 744 730 729 731 729 729 731 731

743 714 714 714 714 730 730 730 730 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 512 512 511 511 511 511 511 511

512 512 512 512 511 511 512 512 511 511

512 511 512 511 512 512 512 512 512 512

511 512 512 511 511 512 511 511 511 511

15

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡

1640 1640 1640 1640 1639 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡

1640 1639‡ 1700‡‡ 1601‡ 1700‡‡ 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡

16

20091001

534 534 534 534 534 534 646 646 540 540

534 534 575 575 534 534 540 540 534 534

575 540 534 575 575 534 575 575 575 575

540 575 575 575 575 575 575 575 575 575

20

766 766 768 768 767 767 768 768 767 767

766 766 766 766 766 766 768 768 766 766

764 764 766 764 767 766 766 766 767 767

766 766 766 765 765 766 765 765 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060 HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4560PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR

MODEL

29527330 29527331 29527331 29527332 29527332 29527333 29527334 29527334 29527335 29527335

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 511 511 512 512

511 511 512 512 512 512 512 512 511 511

512 512 512 512 512 512 512 512 512 512

511 512 512 512 512 512 512 512 512 512

25

— — — — — — 544 544 — —

— — — — — — — — — —

544 — — 544 — — — — 544 544

— — — — — 544 544 544 544 544

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 543 543 545 545

543 543 545 545 545 545 545 545 543 543

545 545 545 545 545 545 545 545 545 545

543 545 545 545 545 545 545 545 545 545

34

20091001

701 701 701 701 697 697 652, 574 705, 574 697, 574 697, 574

704 704 655 709 697 697 704, 574 704, 574 697 697

583, 574 697, 574 701 582, 574 583 704, 574 655 709 655, 574 709, 574

697, 574 655 709 652 705 583, 574 652, 574 705, 574 652, 574 705, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — 539 539 — —

— — — — — — — — — —

538 — — 536 — — — — 530 530

— — — — — 538 536 536 538 538

35

— — — — — — 853 853 1047 1047

— — 565 565 — — — — 1085 1085

877 1064 — 877 — — 565 565 — —

1064 — — — — 877 877 877 877 877

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

837 837 796 796 873 873 772 772 718 718

835 835 812 812 796 796 — — 772 772

717 772 835 718 800 717 837 837 772 772

772 797 797 799 799 772 814 814 772 772

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — 501 — — — —

— — — — — — — — — —

71

TPS

— — — — — — 500 500 500 500

500 500 — — — — 500 500 500 500

500 500 — 500 — 500 — — 500 500

73

500 — — — — 500 500 500 500 500

VIM

96A

29528030 29528030 29528032 29528032 29528047 29528047 29528049 29528049 29528050 29528050

29527792 29527792 29527796 29527796 29527799 29527799 29527894 29527894 29528004 29528004

29527336 29527342 29527344 29527346 29527348 29527349 29527350 29527350 29527791 29527791

A/N†

29527330 29527331 29527331 29527332 29527332 29527333 29527334 29527334 29527335 29527335

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560PR

HD 4060 HD 4060 HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060 HD 4060

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P B 500 B 500 B 500 B 500

29528076 29528076 29528077 29528077 29528078 29528078 29528096 29528096 29528098 29528098

29528099 29528099 29528100 29528100 29528101 29528101 29528103 29528103 29528104 29528104

29528109 29528109 29528110 29528110 29528111 29528111 29528120 29528120 29528121 29528121

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 628 628 628 628

628 628 629 629 629 629 629 629 628 628

629 629 629 629 629 629 629 629 629 629

628 628 628 628 628 628 628 628 628 628

02

Fill Tube

601 601 601 601 601 601 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 600 601 601 600 600 601 601 601 601

600 600 601 601 600 600 600 600 601 601

05

97

610 610 610 610 610 610 609 609 609 609

609 609 610 610 610 610 610 610 609 609

610 610 610 610 610 610 610 610 610 610

609 609 609 609 610 610 609 609 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 730 729 729 748 748 714 714 714 714

729 729 729 729 730 730 748 748 729 729

729 729 731 731 748 748 744 744 731 731

730 730 729 729 743 743 732 732 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 512 512 512 512 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 511 512 512 511 511 512 512 512 512

511 511 512 512 511 511 511 511 512 512

15

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1641‡ 1702‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡

16

20091001

534 534 534 534 534 534 644 644 645 645

534 534 534 534 534 534 534 534 534 534

540 540 575 575 540 540 534 534 575 575

645 645 534 534 648 648 645 645 540 540

20

766 766 766 766 766 766 768 768 768 768

766 766 764 764 765 765 764 764 765 765

766 766 766 766 766 766 764 764 765 765

764 764 766 766 766 766 768 768 764 764

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

B 500 B 500 HD 4560 HD 4560 HD 4060P HD 4060P HD 4060 HD 4060 HD 4560P HD 4560P

MODEL

29528051 29528051 29528055 29528055 29528057 29528057 29528070 29528070 29528074 29528074

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 511 511 511 511

511 511 512 512 512 512 512 512 511 511

512 512 512 512 512 512 512 512 512 512

511 511 511 511 512 512 511 511 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — 544 544 — — — — 544 544

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — —

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — — — 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 543 543 543 543

543 543 545 545 545 545 545 545 543 543

545 545 545 545 545 545 545 545 545 545

543 543 543 543 545 545 543 543 545 545

34

20091001

701 701 701 701 701 701 698, 574 698, 574 698, 574 698, 574

700 700 697 697 697 697 697 697 697 697

698 698 656 710 700, 574 700, 574 701, 574 701, 574 655 709

698 698 704 704 697, 574 697, 574 697, 574 697, 574 701 701

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — 950 950 950 950

— — — — 565 565 — — — —

— — — — — — — — 922 922

— — 950 950 1064 1064 839 839 — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

795 795 795 795 795 795 — — — —

835 835 808 808 837 837 808 808 814 814

800 800 — — 835 835 777 777 814 814

— — 835 835 718 718 717 717 — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — 513 513 — —

71

TPS

— — — — — — — — — —

500 500 — — — — — — 500 500

— — — — 500 500 — — 500 500

— — 500 500 500 500 500 500 — —

73

VIM

97A

29528109 29528109 29528110 29528110 29528111 29528111 29528120 29528120 29528121 29528121

29528099 29528099 29528100 29528100 29528101 29528101 29528103 29528103 29528104 29528104

29528076 29528076 29528077 29528077 29528078 29528078 29528096 29528096 29528098 29528098

A/N†

29528051 29528051 29528055 29528055 29528057 29528057 29528070 29528070 29528074 29528074

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P

HD 4560P HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4060P

HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P

29528145 29528145 29528146 29528146 29528147 29528147 29528148 29528148 29528149 29528149

29528150 29528151 29528151 29528153 29528153 29528154 29528154 29528170 29528170 29528171

29528171 29528180 29528180 29528181 29528181 29528342 29528342 29528344 29528344 29528345

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 628 628 629

629 629 629 628 628 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 628 628 629 629 629 629

02

Fill Tube

600 601 601 600 600 600 600 601 601 601

601 601 601 600 600 601 601 600 600 600

601 601 600 600 600 600 601 601 600 600

600 600 601 601 600 600 600 600 601 601

05

98

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 609 609 610 610

10

Copyright © 2009 Allison Transmission, Inc.

744 748 748 744 744 732 732 729 729 744

748 730 730 730 730 729 729 729 729 744

739 739 739 739 739 739 739 739 739 739

739 739 739 739 730 730 729 729 739 739

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 512 512 511 511 511 511 512 512 512

512 512 512 511 511 512 512 511 511 511

512 512 511 511 511 511 512 512 511 511

511 511 512 512 511 511 511 511 512 512

15

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡

1639 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

16

20091001

540 540 540 534 534 575 575 540 540 540

534 534 534 575 575 575 575 534 534 540

534 534 534 534 534 534 534 534 534 534

534 534 575 575 575 575 540 540 534 534

20

768 766 766 767 767 766 766 766 766 766

764 764 764 765 765 766 766 767 767 768

766 766 766 766 764 764 764 764 764 764

766 766 766 766 766 766 766 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060 HD 4060 HD 4560P HD 4560P

MODEL

29528124 29528124 29528125 29528125 29528134 29528134 29528142 29528142 29528144 29528144

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 511 511 512 512

25

— — — — — 544 544 — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — 544 544 — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 543 543 545 545

34

20091001

697, 574 702 702 697 697 653, 574 706, 574 701 701 701, 574

701 701 701 653, 574 706, 574 655 709 697 697 697, 574

701 701 697 697 697 697 701 701 697 697

697 697 655 709 652, 574 705, 574 700, 574 700, 574 701 701

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — 538 538 — — — —

35

565 — — — — 918 918 950 950 565

— — — 951 951 565 565 565 565 565

1077 1077 1077 1077 1077 1077 1077 1077 1077 1077

1077 1077 1090 1090 877 877 — — 1077 1077

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— 800 800 799 799 772 772 812 812 —

808 808 808 797 797 812 812 795 795 —

799 799 835 835 835 835 850 850 850 850

812 812 799 799 727 727 815 815 812 812

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — 506 506 — — — —

71

TPS

— — — — — 500 500 — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — 500 500 500 500 — —

73

VIM

98A

29528171 29528180 29528180 29528181 29528181 29528342 29528342 29528344 29528344 29528345

29528150 29528151 29528151 29528153 29528153 29528154 29528154 29528170 29528170 29528171

29528145 29528145 29528146 29528146 29528147 29528147 29528148 29528148 29528149 29528149

A/N†

29528124 29528124 29528125 29528125 29528134 29528134 29528142 29528142 29528144 29528144

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR

HD 4060PR HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

29528364 29528365 29528365 29528366 29528366 29528377 29528377 29528378 29528378 29528379

29528379 29528380 29528380 29528381 29528381 29528382 29528382 29528383 29528383 29528384

29528384 29528390 29528390 29528391 29528391 29528392 29528392 29528393 29528393 29528394

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

628 629 629 629 629 629 629 629 629 629

629 629 629 629 629 628 628 628 628 628

02

Fill Tube

600 600 600 601 601 601 601 601 601 601

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

601 600 600 600 600 600 600 600 600 600

05

99

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 609 609 610 610 610 610 609 609 610

10

Copyright © 2009 Allison Transmission, Inc.

714 730 730 714 714 729 729 748 748 730

714 714 714 714 714 714 714 714 714 714

714 729 729 748 748 714 714 714 714 714

744 731 731 732 732 714 714 732 732 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 512 512 512 512 512 512 512

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

512 511 511 511 511 511 511 511 511 511

15

1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡

16

20091001

575 540 540 575 575 534 534 534 534 534

540 540 540 575 575 575 575 575 575 575

540 534 534 534 534 540 540 540 540 540

540 540 540 540 540 540 540 645 645 540

20

766 765 765 765 765 766 766 766 766 766

766 765 765 766 766 766 766 765 765 766

764 764 764 764 764 766 766 766 766 766

766 766 766 766 766 765 765 766 766 764

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4060 HD 4060 HD 4060P HD 4060P HD 4060P HD 4060P HD 4060 HD 4060 HD 4060P

MODEL

29528345 29528346 29528346 29528348 29528348 29528349 29528349 29528363 29528363 29528364

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 511 511 512 512 512 512 511 511 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 543 543 545 545 545 545 543 543 545

34

20091001

705 697, 574 697, 574 655 709 701 701 701 701 701

697 697 697 652 705 652 705 652 705 652

697 697 697 697 697 697 697 697 697 697

701, 574 698 698 697, 574 697, 574 698, 574 698, 574 697, 574 697, 574 697

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

565 — — — — 950 950 839 839 —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

837 812 812 799 799 837 837 837 837 837

837 795 795 799 799 873 873 795 795 837

— 808 808 808 808 799 799 873 873 837

— — — 814 814 — — 815 815 —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — 500 500 — — 500 500 —

73

VIM

99A

29528384 29528390 29528390 29528391 29528391 29528392 29528392 29528393 29528393 29528394

29528379 29528380 29528380 29528381 29528381 29528382 29528382 29528383 29528383 29528384

29528364 29528365 29528365 29528366 29528366 29528377 29528377 29528378 29528378 29528379

A/N†

29528345 29528346 29528346 29528348 29528348 29528349 29528349 29528363 29528363 29528364

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560 HD 4560P HD 4560P HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4060 HD 4060 HD 4060

HD 4060 HD 4060P HD 4060P HD 4560P HD 4560 HD 4560 HD 4060P HD 4060P HD 4060PR HD 4060PR

HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560 HD 4560 HD 4560 HD 4560 HD 4560PR HD 4560PR

29528424 29528428 29528428 29528429 29528429 29528434 29528434 29528435 29528435 29528436

29528436 29528439 29528439 29528440 29528443 29528443 29528444 29528444 29528450 29528450

29528451 29528451 29528452 29528452 29528468 29528468 29528470 29528470 29528489 29528489

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 628 628 628 628 629 629

628 629 629 629 629 629 629 629 628 628

628 629 629 629 629 629 629 628 628 628

629 628 628 629 629 629 629 629 629 628

02

Fill Tube

600 600 600 600 601 601 601 601 601 601

600 600 600 601 601 601 600 600 600 600

601 601 601 601 601 600 600 600 600 600

601 600 600 600 600 600 600 600 600 601

05

100

610 610 610 610 609 609 609 609 610 610

609 610 610 610 609 609 610 610 610 610

609 610 610 610 610 610 610 609 609 609

610 610 610 609 609 610 610 610 610 609

10

Copyright © 2009 Allison Transmission, Inc.

730 730 729 729 747 747 729 729 714 714

732 732 732 730 714 714 732 732 731 731

729 739 739 714 714 729 729 732 732 732

730 743 743 731 731 732 732 729 729 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 512 512 512 512 512 512

511 511 511 512 512 512 511 511 511 511

512 512 512 512 512 511 511 511 511 511

512 511 511 511 511 511 511 511 511 512

15

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡

1702‡‡ 1639‡ 1700‡‡ 1640 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡

1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡

1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡

16

20091001

575 575 540 540 534 534 534 534 575 575

645 540 540 540 534 534 540 540 575 575

534 534 534 534 534 575 575 645 645 645

534 540 540 575 575 540 540 575 575 534

20

765 765 764 764 766 766 766 766 766 766

766 765 765 767 766 766 764 764 766 766

766 766 766 764 764 766 766 766 766 766

766 764 764 766 766 766 766 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4060P HD 4060P HD 4060R HD 4060R HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4560

MODEL

29528394 29528397 29528397 29528401 29528401 29528418 29528418 29528422 29528422 29528424

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 511 511 511 511 512 512

511 512 512 512 511 511 512 512 512 512

511 512 512 512 512 512 512 511 511 511

512 512 512 511 511 512 512 512 512 511

25

544 544 — — — — — — — —

— — — — — — — — — —

— — — — — 544 544 — — —

— — — 544 544 — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —

661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

31

PTO Provision

545 545 545 545 543 543 543 543 545 545

543 545 545 545 543 543 545 545 545 545

543 545 545 545 545 545 545 543 543 543

545 545 545 543 543 545 545 545 545 543

34

20091001

652, 574 705, 574 697, 574 697, 574 703 703 704 704 655 709

697, 574 697, 574 697, 574 704 701 701 697 697 653, 574 706, 574

701 701 701 701 701 653 706 697, 574 697, 574 697, 574

701 697, 574 697, 574 653 706 697 697 652 705 701

39

Copyright © 2009 Allison Transmission, Inc.

538 538 — — — — — — — —

— — — — — — — — — —

— — — — — 529 529 — — —

— — — 536 536 — — — — —

35

877 877 950 950 950 950 — — — —

839 922 922 — — — 922 922 — —

— 1077 1077 — — 1092 1092 839 839 839

— — — — — 922 922 565 565 —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

772 772 799 799 — — 814 814 837 837

796 814 814 800 — — 772 772 800 800

815 835 835 799 799 814 814 799 799 796

837 772 772 835 835 718 718 795 795 815

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

500 500 — — — — 500 500 — —

500 500 500 — — — 500 500 — —

500 — — — — 500 500 500 500 500

— — — — — 500 500 — — 500

73

VIM

100A

29528451 29528451 29528452 29528452 29528468 29528468 29528470 29528470 29528489 29528489

29528436 29528439 29528439 29528440 29528443 29528443 29528444 29528444 29528450 29528450

29528424 29528428 29528428 29528429 29528429 29528434 29528434 29528435 29528435 29528436

A/N†

29528394 29528397 29528397 29528401 29528401 29528418 29528418 29528422 29528422 29528424

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4560P HD 4560P HD 4560 HD 4560 HD 4060P HD 4060P HD 4560PR HD 4560PR

HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P B 500 B 500

29528515 29528515 29528516 29528516 29528524 29528524 29528526 29528526 29528527 29528527

29528528 29528528 29529090 29529090 29529107 29529107 29529108 29529108 29529116 29529116

29529121 29529121 29529122 29529122 29529123 29529123 29529124 29529124 29529131 29529131

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 628 628 628 628

629 629 629 629 629 629 628 628 628 628

629 629 629 629 628 628 629 629 629 629

629 629 628 628 628 628 629 629 629 629

02

Fill Tube

601 601 601 601 601 601 601 601 600 600

601 601 600 600 600 600 600 600 600 600

600 600 601 601 601 601 600 600 601 601

601 601 601 601 601 601 601 601 601 601

05

101

610 610 610 610 610 610 610 610 609 609

610 610 610 610 610 610 610 610 610 610

610 610 610 610 609 609 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

729 729 748 748 730 730 731 731 714 714

730 730 714 714 730 730 714 714 714 714

748 748 729 729 714 714 730 730 731 731

748 748 731 731 744 744 748 748 730 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 512 512 512 512 512 512 511 511

512 512 511 511 511 511 511 511 511 511

511 511 512 512 512 512 511 511 512 512

512 512 512 512 512 512 512 512 512 512

15

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

16

20091001

534 534 534 534 534 534 540 540 645 645

534 534 534 534 540 540 575 575 540 540

540 540 540 540 534 534 540 540 575 575

540 540 540 540 540 540 540 540 540 540

20

764 764 764 764 764 764 766 766 766 766

766 766 766 766 766 766 768 768 766 766

766 766 766 766 767 767 766 766 767 767

764 764 768 768 765 765 767 767 765 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

MODEL

29528499 29528499 29528502 29528502 29528511 29528511 29528513 29528513 29528514 29528514

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 511 511

512 512 512 512 512 512 512 512 512 512

512 512 512 512 511 511 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 543 543

545 545 545 545 545 545 545 545 545 545

545 545 545 545 543 543 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

701 701 701 701 701 701 701 701 698 698

701 701 697 697 697, 574 697, 574 653, 574 706, 574 697 697

700 700 704 704 702 702 697, 574 697, 574 655, 574 709, 574

704, 574 704, 574 701, 574 701, 574 704 704 704 704 704 704

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — 530 530

— — — — — — — — — —

35

— — — — — — — — 950 950

565 565 — — 1066 1066 951 951 — —

— — — — 950 950 — — — —

— — — — 1077 1077 — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

808 808 808 808 808 808 799 799 — —

796 796 799 799 772 772 — — — —

800 800 800 800 — — 797 797 772 772

717 717 799 799 837 837 800 800 800 800

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

541 541 — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — 500 500 — — — —

— — — — — — — — 500 500

— — 500 500 500 500 — — — —

73

VIM

101A

29529121 29529121 29529122 29529122 29529123 29529123 29529124 29529124 29529131 29529131

29528528 29528528 29529090 29529090 29529107 29529107 29529108 29529108 29529116 29529116

29528515 29528515 29528516 29528516 29528524 29528524 29528526 29528526 29528527 29528527

A/N†

29528499 29528499 29528502 29528502 29528511 29528511 29528513 29528513 29528514 29528514

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

HD 4560P HD 4560P HD 4560 HD 4560 HD 4060R HD 4060 HD 4060 HD 4560P HD 4560P HD 4560P

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

29529150 29529150 29529151 29529151 29529157 29529157 29529158 29529158 29529159 29529159

29529161 29529161 29529165 29529165 29529167 29529168 29529168 29529176 29529176 29529182

29529182 29529183 29529183 29529184 29529184 29529185 29529185 29529186 29529186 29529187

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

628 628 628 628 628 628 628 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 628 628 629 629 629 629

02

Fill Tube

601 601 601 601 601 601 601 601 601 601

601 601 601 601 600 600 600 601 601 601

601 601 601 601 601 601 601 601 601 601

601 601 601 601 600 600 601 601 601 601

05

102

610 610 610 610 610 610 610 610 610 610

610 610 609 609 609 609 609 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

748 729 729 729 729 730 730 744 744 714

731 731 729 729 730 730 730 730 730 748

729 729 729 729 730 730 748 748 729 729

730 730 729 729 714 714 739 739 748 748

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 512 512 512 512 512 512 512 512

512 512 512 512 511 511 511 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 511 511 512 512 512 512

15

1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1641 1641‡ 1702‡‡ 1640‡ 1701‡‡ 1640‡

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡

16

20091001

540 540 540 540 540 540 540 540 540 534

534 534 534 534 646 645 645 534 534 540

575 575 534 534 540 540 540 540 540 540

534 534 534 534 646 646 534 534 540 540

20

767 767 767 767 767 767 767 766 766 764

766 766 766 766 768 768 768 766 766 767

766 766 764 764 767 767 766 766 767 767

765 765 765 765 766 766 765 765 767 767

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560P HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P

MODEL

29529134 29529134 29529135 29529135 29529137 29529137 29529138 29529138 29529140 29529140

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 511 511 511 511 511 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 — — — — — 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 543 543 543 543 543 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

704 704 704 704 704 704 704 704 704 701

701, 574 701, 574 701 701 597 698 698 704, 574 704, 574 704

655 709 701 701 704 704 704 704 704 704

701 701 701 701 653, 574 706, 574 701 701 704 704

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

1095 1095 — — — — — — — —

— — 565 565 — — — — — —

565 565 565 565 951 951 1077 1077 — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

800 800 800 800 800 800 800 874 874 812

772 772 814 814 — — — 815 815 800

— — 842 842 874 874 800 800 874 874

795 795 795 795 — — 835 835 874 874

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — 541 541 — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

500 500 — — — — — 505 505 —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

102A

29529182 29529183 29529183 29529184 29529184 29529185 29529185 29529186 29529186 29529187

29529161 29529161 29529165 29529165 29529167 29529168 29529168 29529176 29529176 29529182

29529150 29529150 29529151 29529151 29529157 29529157 29529158 29529158 29529159 29529159

A/N†

29529134 29529134 29529135 29529135 29529137 29529137 29529138 29529138 29529140 29529140

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560PR HD 4560PR B 500 B 500 HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P

HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P

HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P

29529199 29529200 29529200 29529204 29529204 29529219 29529219 29529220 29529220 29529225

29529225 29529226 29529226 29529227 29529227 29529241 29529241 29529244 29529244 29529245

29529245 29529246 29529246 29529247 29529247 29529253 29529253 29529258 29529258 29529259

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 628 628 629 629 629 629 629 629 629

629 629 629 629 629 628 628 628 628 629

629 629 629 628 628 629 629 629 629 629

629 629 629 628 628 629 629 629 629 629

02

Fill Tube

600 600 600 600 600 601 601 600 600 600

600 600 600 601 601 600 600 600 600 600

601 601 601 600 600 601 601 601 601 600

601 601 601 600 600 600 600 601 601 601

05

103

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 609 609 610 610 610 610 610

610 610 610 609 609 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

729 730 730 729 729 748 748 729 729 729

730 744 744 730 730 714 714 729 729 729

730 714 714 730 730 748 748 729 729 730

714 748 748 714 714 714 714 748 748 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 512 512 511 511 511

511 511 511 512 512 511 511 511 511 511

512 512 512 511 511 512 512 512 512 511

512 512 512 511 511 511 511 512 512 512

15

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡

1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡

16

20091001

534 575 575 534 534 540 540 540 540 540

540 540 540 540 540 540 540 575 575 534

534 575 575 644 644 534 534 540 540 540

534 534 534 540 540 575 575 534 534 534

20

764 765 765 765 765 766 766 766 766 766

766 766 766 766 766 768 768 765 765 764

766 766 766 766 766 767 767 764 764 766

764 765 765 766 766 766 766 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560P HD 4560P HD 4060 HD 4060 HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P

MODEL

29529187 29529192 29529192 29529196 29529196 29529197 29529197 29529198 29529198 29529199

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 511 511 512 512 512 512 512

512 512 512 511 511 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 543 543 545 545 545 545 545

545 545 545 543 543 545 545 545 545 545

34

20091001

697 653 706 697 697 704, 574 704, 574 700 700 700

700 700 700 704 704 698, 574 698, 574 653 706 697

701 656 710 697, 574 697, 574 701 701 701 701 700

701 701 701 699 699 652 705 701 701 701

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

565 951 951 565 565 — — — — —

— — — — — 950 950 951 951 565

— — — 1098 1098 — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

842 812 812 837 837 772 772 800 800 800

800 800 800 800 800 — — 812 812 842

799 799 799 799 799 795 795 — — 800

812 796 796 — — 797 797 799 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — 500 500 — — —

— — — — — — — — — —

— — — 505 505 — — — — —

— — — — — — — — — —

73

VIM

103A

29529245 29529246 29529246 29529247 29529247 29529253 29529253 29529258 29529258 29529259

29529225 29529226 29529226 29529227 29529227 29529241 29529241 29529244 29529244 29529245

29529199 29529200 29529200 29529204 29529204 29529219 29529219 29529220 29529220 29529225

A/N†

29529187 29529192 29529192 29529196 29529196 29529197 29529197 29529198 29529198 29529199

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560

HD 4560 HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

29529266 29529267 29529267 29529272 29529272 29529273 29529273 29529274 29529274 29529279

29529279 29529666 29529666 29529667 29529667 29529674 29529674 29529675 29529675 29529676

29529676 29529677 29529677 29529678 29529678 29529679 29529679 29529680 29529680 29529681

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

628 628 628 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 628

629 629 629 629 629 628 628 629 629 629

02

Fill Tube

601 601 601 601 601 601 601 601 601 601

601 601 601 600 600 600 600 601 601 601

601 601 601 601 601 600 600 601 601 601

600 600 600 600 600 600 600 601 601 601

05

104

610 610 610 610 610 610 610 610 610 610

609 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 609

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

748 730 730 729 729 729 729 748 748 748

747 747 747 730 730 744 744 729 729 748

731 731 731 731 731 744 744 730 730 747

729 748 748 730 730 730 730 731 731 731

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 512 512 512 512 512 512 512 512

512 512 512 511 511 511 511 512 512 512

512 512 512 512 512 511 511 512 512 512

511 511 511 511 511 511 511 512 512 512

15

1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

16

20091001

540 540 540 540 540 540 540 540 540 540

540 540 540 534 534 540 540 540 540 540

540 540 540 575 575 540 540 575 575 540

540 540 540 540 540 540 540 540 540 540

20

766 766 766 766 766 766 766 766 766 766

766 768 768 766 766 764 764 766 766 766

766 766 766 767 767 766 766 767 767 766

766 766 766 766 766 764 764 767 767 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P

MODEL

29529259 29529260 29529260 29529261 29529261 29529262 29529262 29529265 29529265 29529266

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

511 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 511

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — 544 544 — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

543 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 543

545 545 545 545 545 545 545 545 545 545

34

20091001

704 704 704 704 704 704 704 704 704 704

703 703 703 697 697 697, 574 697, 574 704 704 704

704, 574 704, 574 704, 574 656, 574 710, 574 697, 574 697, 574 617 712 703

700 700 700 700 700 698, 574 698, 574 704, 574 704, 574 704, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — 565 565 565 565 — — —

— — — — — 565 565 — — —

— — — — — 876 876 — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

800 800 800 874 874 874 874 874 874 874

— — — 795 795 — — 800 800 800

717 772 772 772 772 — — 874 874 —

800 800 800 800 800 718 718 772 772 717

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

500 500 500 500 500 — — — — —

— — — — — 500 500 500 500 500

73

VIM

104A

29529676 29529677 29529677 29529678 29529678 29529679 29529679 29529680 29529680 29529681

29529279 29529666 29529666 29529667 29529667 29529674 29529674 29529675 29529675 29529676

29529266 29529267 29529267 29529272 29529272 29529273 29529273 29529274 29529274 29529279

29529259 29529260 29529260 29529261 29529261 29529262 29529262 29529265 29529265 29529266

A/N†

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4560 HD 4560 B 500 B 500 B 500R B 500R HD 4060PR HD 4060PR HD 4560PR

HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P B 500 B 500 B 500 B 500 HD 4560P

HD 4560P HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4060 HD 4060 HD 4560P HD 4560P HD 4060PR

29529695 29529700 29529700 29529702 29529702 29529704 29529704 29529705 29529705 29529708

29529708 29529709 29529709 29529716 29529716 29529721 29529721 29529723 29529723 29529725

29529725 29529726 29529726 29529727 29529727 29529730 29529730 29529731 29529731 29529733

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 628 628 629 629 628 628 628 628 629

628 628 628 629 629 629 629 628 628 629

629 629 629 629 629 629 629 629 629 628

02

Fill Tube

601 600 600 601 601 600 600 601 601 600

601 601 601 601 601 600 600 600 600 601

600 601 601 600 600 600 600 600 600 601

601 601 601 601 601 601 601 601 601 600

05

105

610 610 610 610 610 609 609 610 610 610

610 610 610 610 610 609 609 609 609 610

610 609 609 609 609 609 609 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 731 731 731 731 739 739 714 714 714

739 731 731 744 744 730 730 730 730 714

730 714 714 729 729 729 729 730 730 739

748 730 730 730 730 731 731 731 731 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 511 511 512 512 511 511 512 512 511

512 512 512 512 512 511 511 511 511 512

511 512 512 511 511 511 511 511 511 512

512 512 512 512 512 512 512 512 512 511

15

1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1639‡

1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639‡

1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

16

20091001

534 575 575 540 540 534 534 534 534 575

575 540 540 540 540 644 644 644 644 534

534 540 540 645 645 646 646 575 575 575

540 540 540 540 540 540 540 540 540 534

20

767 767 767 766 766 765 765 764 764 766

767 766 766 768 768 766 766 766 766 767

764 764 764 764 764 764 764 765 765 767

766 766 766 766 766 767 767 768 768 764

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P

MODEL

29529681 29529682 29529682 29529683 29529683 29529690 29529690 29529691 29529691 29529695

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 511 511 512 512 512

512 512 512 512 512 511 511 511 511 512

512 511 511 511 511 511 511 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — 544

— — — — — — — — — —

— — — — — — — 544 544 —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — 661, 660, 660

661, 660, 660 — — — — — — 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 543 543 545 545 545

545 545 545 545 545 543 543 543 543 545

545 543 543 543 543 543 543 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

701 652, 574 705, 574 704, 574 704, 574 697 697 701 701 652

710, 574 701, 574 701, 574 701, 574 701, 574 697, 574 697, 574 697, 574 697, 574 701

697, 574 702, 574 702, 574 698 698 654 707 652, 574 705, 574 656, 574

704 704 704 704 704 704, 574 704, 574 704, 574 704, 574 697, 574

39

Copyright © 2009 Allison Transmission, Inc.

— 529 529 — — — — — — 544

— — — — — — — — — —

— — — — — — — 538 538 —

— — — — — — — — — —

35

— — — — — 1077 1077 — — —

— — — — — — — — — —

876 950 950 — — — — 877 877 —

— — — — — — — — — 876

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

837 772 772 772 772 835 835 796 796 772

— 814 814 — — 797 797 815 815 837

814 — — — — — — 718 718 —

874 874 874 874 874 717 717 772 772 814

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — 553 553 — — —

71

TPS

— 500 500 500 500 — — — — 500

— — — — — 505 505 505 505 —

500 — — — — — — 500 500 —

— — — — — 500 500 500 500 500

73

VIM

105A

29529725 29529726 29529726 29529727 29529727 29529730 29529730 29529731 29529731 29529733

29529708 29529709 29529709 29529716 29529716 29529721 29529721 29529723 29529723 29529725

29529695 29529700 29529700 29529702 29529702 29529704 29529704 29529705 29529705 29529708

A/N†

29529681 29529682 29529682 29529683 29529683 29529690 29529690 29529691 29529691 29529695

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060 HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4060 HD 4060 HD 4060PR

HD 4060PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR

HD 4060PR HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4060PR B 500R B 500R

29529750 29529754 29529754 29529755 29529755 29529760 29529760 29529761 29529761 29529762

29529762 29529770 29529770 29529771 29529771 29529772 29529772 29529773 29529773 29529778

29529778 29529781 29529781 29529782 29529782 29529784 29529785 29529786 29529787 29529787

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 628 628 628 629 629

629 629 629 629 629 629 629 629 629 629

628 629 629 629 629 628 628 629 629 629

629 629 629 629 629 629 629 629 629 628

02

Fill Tube

600 601 601 600 600 601 601 600 600 600

600 601 601 601 601 600 600 600 600 600

600 600 600 600 600 601 601 600 600 600

600 601 601 601 601 601 601 600 600 600

05

106

610 610 610 610 610 610 610 610 609 609

610 610 610 610 610 610 610 610 610 610

609 610 610 610 610 610 610 609 609 610

610 610 610 610 610 610 610 610 610 609

10

Copyright © 2009 Allison Transmission, Inc.

730 739 739 739 739 738 738 738 730 730

714 748 748 729 729 748 748 729 729 730

729 714 714 730 730 747 747 729 729 714

714 744 744 744 744 739 739 714 714 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 512 512 511 511 512 512 511 511 511

511 512 512 512 512 511 511 511 511 511

511 511 511 511 511 512 512 511 511 511

511 512 512 512 512 512 512 511 511 511

15

1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640 1640 1640 1641‡ 1702‡‡

1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡

16

20091001

575 575 575 534 534 575 575 575 646 646

575 575 575 575 575 575 575 575 575 575

534 575 575 540 540 534 534 645 645 575

575 540 540 540 540 575 575 540 540 534

20

765 766 766 766 766 766 767 766 766 766

766 766 766 766 766 766 766 766 766 765

765 764 764 764 764 768 768 768 768 766

766 764 764 766 766 766 766 766 766 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4060

MODEL

29529733 29529741 29529741 29529742 29529742 29529743 29529743 29529745 29529745 29529750

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 511 511

512 512 512 512 512 512 512 512 512 512

511 512 512 512 512 512 512 511 511 512

512 512 512 512 512 512 512 512 512 511

25

544 — — — — 544 544 544 544 544

— — — — — — — — — 544

— — — — — — — — — —

544 — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

31

PTO Provision

545 545 545 545 545 545 545 545 543 543

545 545 545 545 545 545 545 545 545 545

543 545 545 545 545 545 545 543 543 545

545 545 545 545 545 545 545 545 545 543

34

20091001

705, 574 655 709 697 697 595 595 596 654, 574 707, 574

705 655 709 655 709 652 705 652 705 652, 574

697 652 705 697, 574 697, 574 703, 574 703, 574 697 697 652

705 701, 574 701, 574 701, 574 701, 574 656, 574 710, 574 697 697 697

39

Copyright © 2009 Allison Transmission, Inc.

544 — — — — — — — — —

— — — — — — — — — 544

— — — — — — — — — —

544 — — — — — — — — —

35

— 1090 1090 1077 1077 — — — — —

— — — — — — — — — —

— — — — — 950 950 — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

718 835 835 812 812 — — — 797 797

795 874 874 800 800 800 800 800 800 718

814 837 837 799 799 — — 835 835 795

772 — — — — — — 812 812 814

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

500 — — — — — — — — —

— — — — — — — — — 500

500 — — — — — — — — —

73

500 — — — — — — — — 500

VIM

106A

29529778 29529781 29529781 29529782 29529782 29529784 29529785 29529786 29529787 29529787

29529762 29529770 29529770 29529771 29529771 29529772 29529772 29529773 29529773 29529778

29529750 29529754 29529754 29529755 29529755 29529760 29529760 29529761 29529761 29529762

A/N†

29529733 29529741 29529741 29529742 29529742 29529743 29529743 29529745 29529745 29529750

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P

HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR

HD 4560PR HD 4560PR B 500P B 500P B 500PR B 500PR HD 4560P HD 4560P HD 4560P HD 4560P

29529806 29529806 29529807 29529807 29529811 29529811 29529813 29529813 29529814 29529814

29529815 29529815 29529818 29529818 29529819 29529819 29529820 29529820 29529821 29529821

29529822 29529822 29529828 29529828 29529830 29529830 29529833 29529833 29529839 29529839

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 628 628 628 628 629 629 629 629

628 628 629 629 629 629 629 629 629 629

629 629 629 629 629 629 628 628 628 628

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

601 601 600 600 600 600 601 601 601 601

600 600 600 600 600 600 601 601 601 601

600 600 600 600 600 600 601 601 600 600

600 600 601 601 600 600 600 600 601 601

05

107

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

748 748 731 731 731 731 730 730 730 730

714 714 748 748 729 729 729 729 748 748

730 730 730 730 730 730 714 714 714 714

714 714 748 748 739 739 714 714 730 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 511 511 511 511 512 512 512 512

511 511 511 511 511 511 512 512 512 512

511 511 511 511 511 511 512 512 511 511

511 511 512 512 511 511 511 511 512 512

15

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

16

20091001

575 575 534 534 575 575 534 534 534 534

534 534 575 575 575 575 575 575 575 575

534 534 534 534 534 534 645 645 534 534

534 534 575 575 534 534 540 540 540 540

20

766 766 766 766 766 766 764 764 767 767

764 764 766 766 766 766 766 766 766 766

765 765 765 765 765 765 767 767 765 765

768 768 766 766 765 765 764 764 767 767

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P

MODEL

29529794 29529794 29529795 29529795 29529799 29529799 29529802 29529802 29529804 29529804

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

617 712 697, 574 697, 574 654, 574 707, 574 704, 574 704, 574 701 701

697 697 658 708 658 708 617 712 617 712

697 697 697 697 697 697 702, 574 702, 574 697 697

697 697 617 712 697 697 697 697 704 704

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — 565 565 950 950 — —

— — — — 1077 1077 — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

800 800 799 799 799 799 815 815 837 837

— — 800 800 800 800 800 800 874 874

837 837 837 837 795 795 — — — —

837 837 800 800 835 835 812 812 874 874

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — 505 505 — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

107A

29529822 29529822 29529828 29529828 29529830 29529830 29529833 29529833 29529839 29529839

29529815 29529815 29529818 29529818 29529819 29529819 29529820 29529820 29529821 29529821

29529806 29529806 29529807 29529807 29529811 29529811 29529813 29529813 29529814 29529814

A/N†

29529794 29529794 29529795 29529795 29529799 29529799 29529802 29529802 29529804 29529804

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P

HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560PR HD 4560PR

HD 4060P HD 4060P HD 4060P HD 4060P B 500 B 500 HD 4560PR HD 4560PR HD 4060P HD 4060P

29530229 29530229 29530233 29530233 29530241 29530241 29530246 29530246 29530251 29530251

29530254 29530254 29530259 29530259 29530263 29530263 29530264 29530264 29530272 29530272

29530273 29530273 29530279 29530279 29530281 29530281 29530283 29530283 29530289 29530289

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 628 628 628 628 629 629

629 629 629 629 628 628 629 629 629 629

629 629 629 629 629 629 629 629 629 629

628 628 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 600 600 600 600 601 601 600 600

600 600 601 601 600 600 600 600 601 601

601 601 600 600 601 601 600 600 601 601

600 600 601 601 600 600 600 600 600 600

05

108

610 610 610 610 609 609 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 609 609 610 610

10

Copyright © 2009 Allison Transmission, Inc.

729 729 730 730 730 730 714 714 748 748

729 729 731 731 730 730 744 744 730 730

739 739 730 730 729 729 729 729 729 729

731 731 748 748 730 730 729 729 729 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 512 512 511 511

511 511 512 512 511 511 511 511 512 512

512 512 511 511 512 512 511 511 512 512

511 511 512 512 511 511 511 511 511 511

15

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡

16

20091001

534 534 534 534 644 644 646 646 534 534

534 534 540 540 534 534 540 540 575 575

534 534 540 540 534 534 540 540 534 534

534 534 534 534 540 540 646 646 645 645

20

764 764 764 764 766 766 768 768 765 765

765 765 766 766 766 766 765 765 765 765

767 767 765 765 766 766 767 767 764 764

766 766 765 765 766 766 764 764 768 768

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P B 500R B 500R HD 4060P HD 4060P

MODEL

29529840 29529840 29529857 29529857 29530217 29530217 29530218 29530218 29530225 29530225

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 511 511 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 511 511 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 543 543 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 543 543 545 545

34

20091001

697 697 697 697 697, 574 697, 574 656 710 697 697

697 697 704, 574 704, 574 697, 574 697, 574 697, 574 697, 574 655 709

701 701 697 697 701 701 700 700 701 701

697, 574 697, 574 701 701 700 700 654 707 697 697

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — 565 565 1098 1098 951 951 — —

565 565 — — 876 876 — — 565 565

1077 1077 — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

795 795 842 842 837 837 — — 812 812

837 837 772 772 718 718 — — 795 795

796 796 814 814 799 799 800 800 795 795

799 799 799 799 772 772 799 799 835 835

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — —

541 541 — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — 505 505 — — — —

— — 500 500 500 500 — — — —

— — 500 500 — — — — — —

— — — — 500 500 — — — —

73

VIM

108A

29530273 29530273 29530279 29530279 29530281 29530281 29530283 29530283 29530289 29530289

29530254 29530254 29530259 29530259 29530263 29530263 29530264 29530264 29530272 29530272

29530229 29530229 29530233 29530233 29530241 29530241 29530246 29530246 29530251 29530251

A/N†

29529840 29529840 29529857 29529857 29530217 29530217 29530218 29530218 29530225 29530225

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R B 500R HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060 HD 4560P

HD 4560P HD 4060P HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060R HD 4060R HD 4060PR HD 4060PR

HD 4060 HD 4060 HD 4060 HD 4060 HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4060PR HD 4060PR

29530301 29530301 29530694 29530694 29530698 29530698 29530699 29530699 29530701 29530702

29530702 29530703 29530704 29530704 29530705 29530705 29530708 29530708 29530709 29530709

29530710 29530710 29530711 29530711 29530717 29530717 29530719 29530719 29530723 29530723

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

628 628 628 628 629 629 629 629 629 629

628 628 628 628 629 629 629 629 629 629

02

Fill Tube

600 600 600 600 600 600 601 601 600 600

601 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 601

600 600 601 601 600 600 600 600 600 600

05

109

609 609 609 609 610 610 610 610 610 610

610 610 609 609 610 610 609 609 610 610

609 609 610 610 610 610 610 610 609 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 714 714 714 729 729 731 731 730 730

730 730 714 714 714 714 714 714 714 714

738 738 731 731 739 739 748 748 730 730

730 730 731 731 730 730 730 730 730 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 512 512 511 511

512 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 512

511 511 512 512 511 511 511 511 511 511

15

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡

1701‡‡ 1639 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1641‡ 1702‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639 1640‡

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

16

20091001

540 540 540 540 575 575 540 540 575 575

540 540 575 575 575 575 575 575 575 575

646 646 540 540 645 645 534 534 540 540

534 534 534 534 534 534 534 534 575 575

20

764 764 766 766 765 765 766 766 766 766

767 766 766 766 766 766 764 764 764 764

764 764 764 764 766 766 765 765 767 767

766 766 766 766 766 766 765 765 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR

MODEL

29530294 29530294 29530295 29530295 29530297 29530297 29530298 29530298 29530299 29530299

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 511 512 512 512 512 512 512

512 512 511 511 512 512 511 511 512 512

511 511 512 512 512 512 512 512 511 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

544 544 — — — — — — — —

— — — — — — — — — —

30

— — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

543 543 543 543 545 545 545 545 545 545

545 545 543 543 545 545 543 543 545 545

543 543 545 545 545 545 545 545 543 545

545 545 545 545 545 545 545 545 545 545

34

20091001

697 697 697 697 652 705 701, 574 701, 574 653, 574 706, 574

704 697, 574 654 707 654 707 654 707 654 707

653, 574 706, 574 697, 574 697, 574 697 697 697 697 697 704

697, 574 697, 574 704 704 697, 574 697, 574 697, 574 697, 574 652, 574 705, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

541 541 — — — — — — — —

— — — — — — — — — —

35

— — — — 565 565 — — — —

— — — — — — — — — —

— — — — 1077 1077 — — — —

876 876 — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

812 812 812 812 795 795 717 717 812 812

800 812 812 812 812 812 812 812 812 812

799 799 799 799 799 799 837 837 718 800

772 772 718 718 799 799 799 799 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — 500 500 — —

— — — — — — — — — —

505 505 — — — — — — 500 —

73

500 500 500 500 — — — — — —

VIM

109A

29530710 29530710 29530711 29530711 29530717 29530717 29530719 29530719 29530723 29530723

29530702 29530703 29530704 29530704 29530705 29530705 29530708 29530708 29530709 29530709

29530301 29530301 29530694 29530694 29530698 29530698 29530699 29530699 29530701 29530702

A/N†

29530294 29530294 29530295 29530295 29530297 29530297 29530298 29530298 29530299 29530299

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060 HD 4060

HD 4060 HD 4060 HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P

29530749 29530749 29530750 29530750 29530755 29530755 29530756 29530756 29530759 29530759

29530760 29530760 29530761 29530761 29530762 29530762 29530768 29530768 29530781 29530781

29530782 29530782 29530783 29530783 29530785 29530785 29530788 29530788 29530789 29530789

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

628 628 629 629 629 629 629 629 629 629

628 628 628 628 628 628 629 629 629 629

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 600 601 601 601 601 601 601 600 600

601 601 600 600 601 601 600 600 600 600

600 600 601 601 600 600 600 600 601 601

05

110

609 609 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 609 609

610 610 610 610 610 610 610 610 610 610

609 609 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

732 732 732 732 731 731 731 731 732 732

739 739 739 739 714 714 730 730 732 732

730 730 730 730 731 731 729 729 744 744

729 729 714 714 730 730 730 730 731 731

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 511 512 512 512 512 512 512 511 511

512 512 511 511 512 512 511 511 511 511

511 511 512 512 511 511 511 511 512 512

15

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1641‡ 1702‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡

16

20091001

540 540 575 575 575 575 540 540 540 540

534 534 534 534 534 534 534 534 540 540

534 534 575 575 575 575 540 540 540 540

645 645 540 540 534 534 540 540 540 540

20

766 766 766 766 766 766 766 766 766 766

764 764 764 764 766 766 765 765 765 765

766 766 766 766 766 766 766 766 768 768

766 766 766 766 766 766 766 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060 HD 4060 HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P

MODEL

29530724 29530724 29530725 29530725 29530726 29530726 29530735 29530735 29530747 29530747

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 511 511

512 512 512 512 512 512 512 512 512 512

511 511 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

543 543 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 543 543

545 545 545 545 545 545 545 545 545 545

543 543 545 545 545 545 545 545 545 545

34

20091001

697, 574 697, 574 654, 574 707, 574 654, 574 707, 574 697, 574 697, 574 697, 574 697, 574

700 700 704 704 701 701 701 701 697, 574 697, 574

704, 574 704, 574 652 705 617, 574 712, 574 697 697 697, 574 697, 574

697, 574 697, 574 702 702 697, 574 697, 574 697 697 702 702

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

1077 1077 1077 1077 — — 565 565 — —

— — — — — — — — — —

— — 950 950 — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 799 799 799 799 799 799 799 799 799

835 835 835 835 795 795 799 799 799 799

795 795 799 799 796 796 797 797 — —

837 837 — — 797 797 797 797 — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

110A

29530782 29530782 29530783 29530783 29530785 29530785 29530788 29530788 29530789 29530789

29530760 29530760 29530761 29530761 29530762 29530762 29530768 29530768 29530781 29530781

29530749 29530749 29530750 29530750 29530755 29530755 29530756 29530756 29530759 29530759

A/N†

29530724 29530724 29530725 29530725 29530726 29530726 29530735 29530735 29530747 29530747

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560P HD 4560P HD 4560P HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060

HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060P HD 4060P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR

29530800 29530800 29530801 29530801 29530826 29530826 29530827 29530827 29530828 29530828

29530829 29530829 29530830 29530830 29530831 29530831 29530832 29530832 29530833 29530833

29530834 29530834 29530835 29530835 29530836 29530836 29530837 29530837 29530838 29530838

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

628 628 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

601 601 601 601 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

05

111

610 610 610 610 610 610 610 610 610 610

609 609 609 609 609 609 609 609 610 610

610 610 610 610 609 609 609 609 609 609

609 609 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 714 714 714 714 714 714 714 732 732

714 714 714 714 714 714 714 714 714 714

748 748 714 714 732 732 732 732 714 714

731 731 714 714 729 729 714 714 744 744

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

512 512 512 512 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

15

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1641‡ 1702‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

16

20091001

540 540 540 540 540 540 540 540 575 575

540 540 540 540 540 540 540 540 540 540

534 534 534 534 540 540 540 540 540 540

646 646 540 540 540 540 575 575 540 540

20

765 765 764 764 766 766 764 764 765 765

765 765 766 766 764 764 765 765 765 765

765 765 768 768 766 766 765 765 764 764

766 766 768 768 765 765 764 764 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

B 500R B 500R HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P

MODEL

29530792 29530792 29530794 29530794 29530796 29530796 29530798 29530798 29530799 29530799

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

511 511 511 511 511 511 511 511 512 512

512 512 512 512 511 511 511 511 511 511

511 511 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — — — — — — — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — — —

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

543 543 543 543 543 543 543 543 545 545

545 545 545 545 543 543 543 543 543 543

543 543 545 545 545 545 545 545 545 545

34

20091001

697 697 697 697 697 697 697 697 654, 574 707, 574

697 697 697 697 697 697 697 697 697 697

701 701 701 701 697 697 697 697 697 697

652, 574 705, 574 697 697 700 700 652 705 697, 574 697, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

797 797 797 797 799 799 799 799 797 797

797 797 799 799 797 797 799 799 799 799

812 812 873 873 795 795 797 797 799 799

799 799 874 874 800 800 799 799 — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

111A

29530834 29530834 29530835 29530835 29530836 29530836 29530837 29530837 29530838 29530838

29530829 29530829 29530830 29530830 29530831 29530831 29530832 29530832 29530833 29530833

29530800 29530800 29530801 29530801 29530826 29530826 29530827 29530827 29530828 29530828

A/N†

29530792 29530792 29530794 29530794 29530796 29530796 29530798 29530798 29530799 29530799

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060R HD 4060R HD 4060R HD 4060R HD 4060R HD 4060R HD 4060R HD 4060R HD 4060R HD 4060R

HD 4060R HD 4060R HD 4060R HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P

HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P B 500R B 500R HD 4060 HD 4060 HD 4060P

29530844 29530845 29530845 29530846 29530846 29530847 29530847 29530848 29530848 29530849

29530849 29530850 29530850 29530868 29530868 29530869 29530869 29530870 29530870 29530871

29530871 29530872 29530872 29530873 29530873 29530874 29530874 29532382 29532382 29532383

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 628 628 628 628 629

628 628 628 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 628

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

600 601 601 601 601 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

05

112

610 610 610 610 610 609 609 609 609 610

609 609 609 610 610 610 610 610 610 610

609 609 609 609 609 609 609 609 609 609

610 610 610 610 610 610 610 610 610 609

10

Copyright © 2009 Allison Transmission, Inc.

729 731 731 731 731 739 739 730 730 729

738 738 738 714 714 714 714 730 730 729

714 714 714 714 714 714 714 714 714 738

714 714 714 714 714 714 714 714 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 512 512 512 512 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

15

1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1640‡

1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639‡

16

20091001

540 540 540 540 540 646 646 645 645 540

575 575 575 534 534 534 534 575 575 540

575 575 575 575 575 575 575 575 575 575

575 575 575 575 575 575 575 575 575 575

20

764 768 768 766 766 766 766 767 767 765

766 766 766 766 766 764 764 764 764 764

766 764 764 764 764 765 765 765 765 766

764 764 766 766 765 765 764 764 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060R

MODEL

29530839 29530839 29530840 29530840 29530841 29530841 29530842 29530842 29530843 29530844

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 511 511 511 511 512

511 511 511 512 512 512 512 512 512 512

511 511 511 511 511 511 511 511 511 511

512 512 512 512 512 512 512 512 512 511

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — 661, 660, 660

— — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — — — — — — — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

31

PTO Provision

545 545 545 545 545 543 543 543 543 545

543 543 543 545 545 545 545 545 545 545

543 543 543 543 543 543 543 543 543 543

545 545 545 545 545 545 545 545 545 543

34

20091001

700 701, 574 701, 574 701, 574 701, 574 653, 574 706, 574 697 697 697

707, 574 654, 574 707, 574 697 697 697 697 658 708 700

707 654 707 654 707 654 707 654 707 654, 574

654 707 654 707 654 707 654 707 582 654

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — 544 —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

797 799 799 799 799 799 799 795 795 —

797 795 795 873 873 837 837 797 797 797

799 797 797 799 799 797 797 799 799 797

799 799 799 799 797 797 797 797 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

112A

29530871 29530872 29530872 29530873 29530873 29530874 29530874 29532382 29532382 29532383

29530849 29530850 29530850 29530868 29530868 29530869 29530869 29530870 29530870 29530871

29530844 29530845 29530845 29530846 29530846 29530847 29530847 29530848 29530848 29530849

A/N†

29530839 29530839 29530840 29530840 29530841 29530841 29530842 29530842 29530843 29530844

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560PR

HD 4560PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P

HD 4060P HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060PR

29532392 29532393 29532393 29532394 29532394 29532395 29532395 29532396 29532396 29532397

29532397 29532398 29532398 29532400 29532400 29532402 29532402 29532403 29532403 29532404

29532404 29532405 29532405 29532406 29532406 29532407 29532407 29532408 29532408 29532410

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 628 628 628 628 628 628

629 628 628 629 629 629 629 629 629 628

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 600 601 601 601 601 600 600 600

601 600 600 600 600 601 601 601 601 600

601 601 601 601 601 601 601 600 600 601

600 600 600 601 601 601 601 601 601 601

05

113

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

729 730 730 729 729 730 730 730 730 730

731 714 714 739 739 731 731 714 714 729

731 731 731 731 731 731 731 731 731 731

729 714 714 730 730 748 748 731 731 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 512 512 512 512 511 511 511

512 511 511 511 511 512 512 512 512 511

512 512 512 512 512 512 512 511 511 512

511 511 511 512 512 512 512 512 512 512

15

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡

16

20091001

540 575 575 540 540 540 540 540 540 575

575 575 575 534 534 540 540 540 540 540

540 540 540 540 540 540 540 575 575 575

540 575 575 575 575 540 540 540 540 534

20

765 765 765 765 765 765 765 766 766 765

767 765 765 767 767 766 766 768 768 765

766 766 766 766 766 768 768 767 767 767

765 768 768 764 764 767 767 767 767 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P

MODEL

29532383 29532384 29532384 29532388 29532388 29532390 29532390 29532391 29532391 29532392

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

697 653 706 701 701 701 701 697 697 653, 574

710, 574 652 705 697 697 701, 574 701, 574 701 701 697

704, 574 701, 574 701, 574 704, 574 704, 574 704, 574 704, 574 652, 574 705, 574 656, 574

697 654 707 617 712 704 704 704, 574 704, 574 704, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — 1077 1077 — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

812 812 812 797 797 797 797 797 797 797

799 — — 796 796 772 772 874 874 812

795 796 796 799 799 799 799 799 799 799

— 874 874 797 797 874 874 796 796 795

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — 500 500 — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

113A

29532404 29532405 29532405 29532406 29532406 29532407 29532407 29532408 29532408 29532410

29532397 29532398 29532398 29532400 29532400 29532402 29532402 29532403 29532403 29532404

29532392 29532393 29532393 29532394 29532394 29532395 29532395 29532396 29532396 29532397

A/N†

29532383 29532384 29532384 29532388 29532388 29532390 29532390 29532391 29532391 29532392

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060P

HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P

29532427 29532428 29532428 29532429 29532429 29532430 29532430 29532431 29532431 29532434

29532434 29532435 29532435 29532436 29532436 29532437 29532437 29532438 29532438 29532444

29532444 29532445 29532445 29532446 29532446 29532447 29532447 29532448 29532448 29532449

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

02

Fill Tube

600 600 600 600 600 600 600 600 600 601

600 600 600 600 600 600 600 600 600 600

601 601 601 601 601 601 601 600 600 600

600 600 600 600 600 600 600 600 600 601

05

114

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

729 729 729 729 729 730 730 729 729 729

729 730 730 729 729 729 729 729 729 729

730 729 729 729 729 730 730 730 730 729

730 730 730 729 729 729 729 730 730 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 512

511 511 511 511 511 511 511 511 511 511

512 512 512 512 512 512 512 511 511 511

511 511 511 511 511 511 511 511 511 512

15

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

16

20091001

540 540 540 540 540 540 540 540 540 540

540 540 540 575 575 540 540 575 575 540

540 540 540 575 575 575 575 575 575 540

575 540 540 540 540 540 540 540 540 540

20

765 766 766 766 766 766 766 764 764 766

764 764 764 766 766 765 765 765 765 765

766 766 766 766 766 766 766 766 766 764

765 765 765 764 764 765 765 765 765 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P

MODEL

29532410 29532415 29532415 29532416 29532416 29532419 29532419 29532420 29532420 29532427

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

697 697 697 697 697 697 697 697 697 701

697 697 697 652 705 697 697 652 705 697

701 701 701 655 709 655 709 652 705 697

706, 574 697 697 697 697 697 697 697 697 701

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 797 797 812 812 812 812 812 812 812

799 799 799 799 799 799 799 799 799 799

799 799 799 799 799 799 799 799 799 799

797 796 796 796 796 797 797 797 797 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

114A

29532444 29532445 29532445 29532446 29532446 29532447 29532447 29532448 29532448 29532449

29532434 29532435 29532435 29532436 29532436 29532437 29532437 29532438 29532438 29532444

29532427 29532428 29532428 29532429 29532429 29532430 29532430 29532431 29532431 29532434

29532410 29532415 29532415 29532416 29532416 29532419 29532419 29532420 29532420 29532427

A/N†

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560PR

HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4060P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P

29532454 29532456 29532456 29532457 29532457 29532458 29532458 29532459 29532459 29532460

29532460 29532461 29532461 29532462 29532462 29532465 29532465 29532466 29532466 29532471

29532471 29532488 29532488 29532489 29532489 29532493 29532493 29532495 29532495 29532499

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

628 628 628 628 628 629 629 629 629 629

628 628 628 628 628 628 628 628 628 628

628 628 628 628 628 628 628 628 628 628

02

Fill Tube

600 600 600 600 600 601 601 601 601 600

601 600 600 600 600 601 601 601 601 600

601 600 600 600 600 600 600 601 601 601

601 600 600 600 600 600 600 601 601 601

05

115

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 748 748 730 730 730 730 748 748 739

729 729 729 730 730 714 714 729 729 730

729 730 730 729 729 730 730 730 730 729

729 730 730 730 730 729 729 730 730 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 512 512 512 512 511

512 511 511 511 511 512 512 512 512 511

512 511 511 511 511 511 511 512 512 512

512 511 511 511 511 511 511 512 512 512

15

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡

16

20091001

540 534 534 534 534 540 540 534 534 534

575 540 540 540 540 534 534 575 575 540

575 540 540 575 575 575 575 540 540 575

540 540 540 575 575 575 575 540 540 575

20

764 765 765 766 766 765 765 765 765 765

765 766 766 766 766 765 765 765 765 764

764 765 765 765 765 765 765 765 765 765

766 765 765 764 764 764 764 764 764 764

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560PR

MODEL

29532449 29532450 29532450 29532451 29532451 29532452 29532452 29532453 29532453 29532454

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — 544 544 —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

700 697 697 697 697 704 704 701 701 697

709 697 697 697 697 701 701 655 709 700

709 697 697 652 705 652 705 701 701 655

701 697 697 652 705 652, 574 705, 574 701 701 655

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — 1077

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

797 772 772 772 772 800 800 799 799 799

799 799 799 799 799 837 837 — — 797

799 799 799 799 799 799 799 799 799 799

812 812 812 799 799 799 799 799 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

115A

29532471 29532488 29532488 29532489 29532489 29532493 29532493 29532495 29532495 29532499

29532460 29532461 29532461 29532462 29532462 29532465 29532465 29532466 29532466 29532471

29532454 29532456 29532456 29532457 29532457 29532458 29532458 29532459 29532459 29532460

A/N†

29532449 29532450 29532450 29532451 29532451 29532452 29532452 29532453 29532453 29532454

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR HD 4060P HD 4060P HD 4060R HD 4060R HD 4560P HD 4560P HD 4060P HD 4060P HD 4060R

HD 4060R HD 4060 HD 4060 HD 4060 HD 4060 HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR

HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060 HD 4060 HD 4060

29532509 29532510 29532510 29532511 29532511 29532513 29532513 29532519 29532519 29532520

29532520 29532521 29532521 29532522 29532522 29532523 29532523 29532524 29532524 29532525

29532525 29532528 29532528 29532529 29532529 29532530 29532530 29532531 29532531 29532532

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 628 628 629 629 629

02

Fill Tube

600 601 601 601 601 601 601 600 600 600

600 600 600 600 600 600 600 600 600 600

601 600 600 600 600 601 601 600 600 600

600 600 600 600 600 600 600 601 601 601

05

116

610 610 610 610 610 610 610 609 609 609

609 609 609 609 609 610 610 610 610 610

610 610 610 609 609 610 610 610 610 609

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 714 714 714 714 714 714 714 714 714

714 714 714 714 714 714 714 714 714 714

714 714 714 714 714 714 714 714 714 714

739 714 714 730 730 730 730 744 744 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 512 512 512 512 512 512 511 511 511

511 511 511 511 511 511 511 511 511 511

512 511 511 511 511 512 512 511 511 511

511 511 511 511 511 511 511 512 512 512

15

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡

1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡

16

20091001

575 534 534 534 534 534 534 534 534 540

575 540 540 540 540 575 575 575 575 575

575 540 540 575 575 540 540 540 540 575

534 540 540 575 575 575 575 540 540 575

20

768 765 765 766 766 765 765 766 766 766

764 764 764 766 766 764 764 766 766 768

764 766 766 766 766 768 768 764 764 764

765 766 766 765 765 765 765 767 767 764

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560PR

MODEL

29532499 29532500 29532500 29532501 29532501 29532502 29532502 29532506 29532506 29532509

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 511 511 511

511 511 511 511 511 512 512 512 512 512

512 512 512 511 511 512 512 512 512 511

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

544 — — — — 544 544 544 544 —

— — — 544 544 — — — — 544

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —

— — — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 543 543 543

543 543 543 543 543 545 545 545 545 545

545 545 545 543 543 545 545 545 545 543

545 545 545 545 545 545 545 545 545 545

34

20091001

708 701 701 701 701 701 701 697 697 697

707 697 697 697 697 654 707 654 707 658

711 697 697 654 707 701 701 697 697 654

697 697 697 652 705 652, 574 705, 574 701, 574 701, 574 657

39

Copyright © 2009 Allison Transmission, Inc.

538 — — — — — — — — —

538 — — — — 538 538 538 538 538

— — — 538 538 — — — — 538

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

1077 — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

727 — — — — — — — — —

718 718 718 718 718 718 718 718 718 727

797 718 718 718 718 727 727 718 718 718

799 718 718 797 797 799 799 — — 797

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

500 — — — — — — — — —

500 500 500 500 500 500 500 500 500 500

— 500 500 500 500 500 500 500 500 500

— 500 500 — — — — — — —

73

VIM

116A

29532525 29532528 29532528 29532529 29532529 29532530 29532530 29532531 29532531 29532532

29532520 29532521 29532521 29532522 29532522 29532523 29532523 29532524 29532524 29532525

29532509 29532510 29532510 29532511 29532511 29532513 29532513 29532519 29532519 29532520

A/N†

29532499 29532500 29532500 29532501 29532501 29532502 29532502 29532506 29532506 29532509

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4560PR HD 4560PR B 500R B 500R HD 4560P HD 4560P HD 4060P HD 4060P HD 4560PR

HD 4560PR HD 4060R HD 4060R HD 4060PR HD 4060PR B 500 B 500 B 500 B 500 B 500

B 500 B 500 B 500 B 500R B 500R B 500R B 500R B 500R B 500R B 500R

29532538 29532539 29532539 29532542 29532542 29532546 29532546 29532548 29532548 29532549

29532549 29532550 29532550 29532551 29532551 29532557 29532557 29532558 29532558 29532559

29532559 29532560 29532560 29532562 29532562 29532563 29532563 29532564 29532564 29532565

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 628 628 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

601 600 600 600 600 600 600 600 600 600

600 601 601 600 600 601 601 600 600 601

600 600 600 600 600 600 600 600 600 600

05

117

609 609 609 609 609 609 609 609 609 609

610 609 609 610 610 609 609 609 609 609

610 610 610 609 609 610 610 610 610 610

609 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 714 714 714 714 714 714 714 714 714

714 714 714 714 714 714 714 714 714 714

730 714 714 730 730 729 729 729 729 714

714 714 714 714 714 714 714 714 714 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

512 511 511 511 511 511 511 511 511 511

511 512 512 511 511 512 512 511 511 512

511 511 511 511 511 511 511 511 511 511

15

1702‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1641‡

1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1641‡

1700‡‡ 1639‡ 1700‡‡ 1641 1702 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡

1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡

16

20091001

645 645 645 646 646 646 646 646 646 646

575 575 575 575 575 645 645 645 645 645

540 575 575 646 646 534 534 540 540 575

540 540 540 540 540 540 540 534 534 540

20

766 767 767 764 764 765 765 766 766 767

766 766 766 766 766 764 764 765 765 766

767 764 764 766 766 765 765 765 765 766

766 766 766 766 766 766 766 766 766 767

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060 HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

MODEL

29532532 29532533 29532533 29532534 29532534 29532535 29532535 29532536 29532536 29532538

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 511 511 511 511 511 511 511

512 511 511 512 512 511 511 511 511 511

512 512 512 511 511 512 512 512 512 512

511 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— 544 544 544 544 — — — — —

— — — — — — — — — —

30

— — — — — — — — — —

661, 660, 660 — — 661, 660, 660 661, 660, 660 — — — — —

661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

543 543 543 543 543 543 543 543 543 543

545 543 543 545 545 543 543 543 543 543

545 545 545 543 543 545 545 545 545 545

543 545 545 545 545 545 545 545 545 545

34

20091001

698 697 697 654 707 652 705 654 707 652

709 654 707 652 705 698 698 697 697 698

697 657 711 652, 574 705, 574 701 701 697 697 655

697 697 697 697 697 698 698 697 697 697

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— 538 538 539 539 — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — 853 853 — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— — — — — — — — — —

— — — — — — — — — —

718 814 814 772 772 837 837 797 797 —

— — — — — — — — — 718

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

500 500 500 500 500 — — — — —

— — — — — — — — — 500

73

VIM

117A

29532559 29532560 29532560 29532562 29532562 29532563 29532563 29532564 29532564 29532565

29532549 29532550 29532550 29532551 29532551 29532557 29532557 29532558 29532558 29532559

29532538 29532539 29532539 29532542 29532542 29532546 29532546 29532548 29532548 29532549

A/N†

29532532 29532533 29532533 29532534 29532534 29532535 29532535 29532536 29532536 29532538

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4060P HD 4060P

HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P B 500R B 500R B 500 B 500

HD 4060P HD 4060P B 500R B 500R B 500R B 500R HD 4060P HD 4060P HD 4560PR HD 4560PR

29532891 29532891 29532892 29532892 29532911 29532911 29532916 29532916 29532919 29532919

29532922 29532922 29532923 29532923 29532925 29532925 29532935 29532935 29532936 29532936

29532937 29532937 29532939 29532939 29532940 29532940 29532941 29532941 29532942 29532942

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 628 628

629 629 628 628 629 629 629 629 629 629

628 628 629 629 628 628 629 629 628 628

629 629 629 628 629 629 629 629 629 629

02

Fill Tube

600 600 600 600 600 600 600 600 601 601

600 600 601 601 600 600 600 600 600 600

600 600 600 600 601 601 601 601 600 600

600 600 600 600 600 600 600 600 600 600

05

118

610 610 609 609 609 609 610 610 610 610

610 610 610 610 610 610 609 609 609 609

610 610 610 610 610 610 610 610 610 610

609 609 609 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

748 748 730 730 730 730 744 744 714 714

714 714 739 739 714 714 730 730 730 730

731 731 729 729 714 714 730 730 731 731

714 714 714 714 730 730 729 729 729 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 512 512

511 511 512 512 511 511 511 511 511 511

511 511 511 511 512 512 512 512 511 511

511 511 511 511 511 511 511 511 511 511

15

1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡

1702‡‡ 1641‡ 1702‡‡ 1701 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

16

20091001

534 534 646 646 646 646 540 540 575 575

534 534 540 540 540 540 646 646 645 645

534 534 534 534 575 575 575 575 534 534

646 646 646 649 534 534 534 534 540 540

20

766 766 767 767 765 765 764 764 765 765

766 766 765 765 768 768 764 764 764 764

765 765 765 765 764 764 764 764 766 766

767 768 768 768 766 766 764 764 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

B 500R B 500R B 500R HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

MODEL

29532565 29532566 29532566 29532695 29532874 29532874 29532875 29532875 29532878 29532878

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 511 511 511 511 512 512 512 512

512 512 512 512 512 512 511 511 511 511

512 512 512 512 512 512 512 512 512 512

511 511 511 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 — — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 543 543 543 543 545 545 545 545

545 545 545 545 545 545 543 543 543 543

545 545 545 545 545 545 545 545 545 545

543 543 543 545 545 545 545 545 545 545

34

20091001

697 697 708 708 708, 574 708, 574 697, 574 697, 574 655 709

700, 574 700, 574 704 704 697 697 654 707 698 698

700, 574 700, 574 697 697 655 709 655 709, 574 697 697

705 654 707 698 697 697 697 697 700 700

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

837 837 799 799 799 799 — — — —

799 799 837 837 727 727 — — — —

815 815 799 799 — — 796 808 837 837

— — — — 772 772 717 717 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — 500 500 — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

118A

29532937 29532937 29532939 29532939 29532940 29532940 29532941 29532941 29532942 29532942

29532922 29532922 29532923 29532923 29532925 29532925 29532935 29532935 29532936 29532936

29532891 29532891 29532892 29532892 29532911 29532911 29532916 29532916 29532919 29532919

A/N†

29532565 29532566 29532566 29532695 29532874 29532874 29532875 29532875 29532878 29532878

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560 HD 4560 HD 4560 HD 4560

HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR B 500R B 500R

B 500 B 500 B 500R B 500R HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4060PR HD 4060PR

29532958 29532958 29532962 29532962 29532963 29532963 29532965 29532965 29532966 29532966

29532983 29532983 29532984 29532984 29532985 29532985 29532986 29532986 29532988 29532988

29532989 29532989 29532990 29532990 29532993 29532993 29533001 29533001 29533004 29533004

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 629 629 629 629 628 628

629 629 629 629 629 629 629 629 628 628

629 629 629 629 629 629 628 628 628 628

628 628 628 628 628 628 629 629 628 628

02

Fill Tube

600 600 600 600 601 601 601 601 600 600

601 601 601 601 601 601 601 601 600 600

600 600 600 600 601 601 601 601 601 601

600 600 600 600 600 600 600 600 601 601

05

119

609 609 609 609 610 610 610 610 610 610

610 610 610 610 610 610 610 610 609 609

610 610 610 610 610 610 609 609 609 609

610 610 610 610 610 610 610 610 609 609

10

Copyright © 2009 Allison Transmission, Inc.

730 730 729 729 714 714 714 714 730 730

729 729 730 730 730 730 730 730 730 730

729 729 730 730 714 714 732 732 714 714

714 714 731 731 730 730 730 730 729 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 512 512 512 512 511 511

512 512 512 512 512 512 512 512 511 511

511 511 511 511 512 512 512 512 512 512

511 511 511 511 511 511 511 511 512 512

15

1641‡ 1702‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

16

20091001

645 645 646 646 534 534 575 575 575 575

575 575 575 575 575 575 575 575 646 646

575 575 575 575 534 534 534 534 645 645

575 575 534 534 575 575 534 534 534 534

20

768 768 764 764 764 764 766 766 766 766

767 767 767 767 766 766 766 766 768 768

765 765 766 766 766 766 766 766 767 767

764 764 766 766 766 766 765 765 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060PR HD 4060PR B 500P B 500P HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560 HD 4560

MODEL

29532944 29532944 29532945 29532945 29532947 29532947 29532948 29532948 29532956 29532956

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 511 512 512 512 512 512 512

512 512 512 512 512 512 512 512 511 511

512 512 512 512 512 512 511 511 511 511

512 512 512 512 512 512 512 512 511 511

25

— — — — — — 544 — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

— — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

31

PTO Provision

543 543 543 543 545 545 545 545 545 545

545 545 545 545 545 545 545 545 543 543

545 545 545 545 545 545 543 543 543 543

545 545 545 545 545 545 545 545 543 543

34

20091001

698, 574 698, 574 652, 574 705, 574 701 701 657 711 652 705

617 712 617 712 617 712 617 712 652, 574 705, 574

658 708 653 706 701 701 701 701 702, 574 702, 574

652 705 697 697 653 706 697, 574 697, 574 701 701

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — 538 — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — 950 950

— — — — 951 951 — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 799 799 799 799 799 772 799 837 837

800 800 800 800 800 800 800 800 799 799

797 797 772 772 873 873 772 772 — —

— — 837 837 812 812 797 797 772 772

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — 500 — — —

— — — — — — — — — —

— — — — — — 500 500 — —

— — — — — — — — 500 500

73

VIM

119A

29532989 29532989 29532990 29532990 29532993 29532993 29533001 29533001 29533004 29533004

29532983 29532983 29532984 29532984 29532985 29532985 29532986 29532986 29532988 29532988

29532958 29532958 29532962 29532962 29532963 29532963 29532965 29532965 29532966 29532966

A/N†

29532944 29532944 29532945 29532945 29532947 29532947 29532948 29532948 29532956 29532956

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060P HD 4060R HD 4060R HD 4060 HD 4060 HD 4560P HD 4560P HD 4060PR HD 4060PR

HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560PR HD 4560PR B 500R B 500R HD 4560P HD 4560P

29533046 29533046 29533047 29533047 29533049 29533049 29533050 29533050 29533051 29533051

29533057 29533057 29533058 29533058 29533059 29533059 29533065 29533065 29533066 29533066

29533067 29533067 29533070 29533070 29533071 29533071 29533671 29533671 29533722 29533722

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 628 628 629 629

629 629 629 629 629 629 628 628 629 629

629 629 629 629 629 629 629 629 628 628

629 629 629 629 629 629 628 628 628 628

02

Fill Tube

601 601 600 600 601 601 600 600 601 601

600 600 600 600 600 600 601 601 600 600

601 601 600 600 600 600 600 600 600 600

600 600 601 601 600 600 600 600 601 601

05

120

610 610 610 610 610 610 609 609 610 610

610 610 609 609 609 609 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 609 609 610 610

10

Copyright © 2009 Allison Transmission, Inc.

730 730 731 731 729 729 738 738 731 731

731 731 730 730 730 730 744 744 729 729

729 729 739 739 729 729 729 729 743 743

714 714 729 729 714 714 714 714 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 511 511 512 512 511 511 512 512

511 511 511 511 511 511 512 512 511 511

512 512 511 511 511 511 511 511 511 511

511 511 512 512 511 511 511 511 512 512

15

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡

1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

1641‡ 1702‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

16

20091001

534 534 575 575 575 575 646 646 540 540

540 540 646 646 645 645 540 540 575 575

575 575 534 534 534 534 534 534 534 534

646 646 540 540 540 540 540 540 540 540

20

765 765 766 766 766 766 766 766 767 767

767 767 767 767 767 767 765 765 766 766

765 765 766 766 764 764 765 765 766 766

766 766 765 765 766 766 766 766 765 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

B 500PR B 500PR HD 4560P HD 4560P HD 4060P HD 4060P HD 4060 HD 4060 HD 4560P HD 4560P

MODEL

29533016 29533016 29533035 29533035 29533040 29533040 29533042 29533042 29533044 29533044

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 511 511 512 512

512 512 511 511 511 511 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 511 511 512 512

25

— — 544 544 — — 544 544 — —

— — 544 544 — — — — — —

— — — — — — — — — —

544 544 — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 — — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 543 543 545 545

545 545 543 543 543 543 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 543 543 545 545

34

20091001

701 701 652 705 656 710 705, 574 705, 574 704, 574 704, 574

700, 574 700, 574 652, 574 705, 574 697 697 701, 574 701, 574 652 705

617 712 697 697 697 697 697 697 697, 574 697, 574

708, 574 708, 574 704 704 697 697 697, 574 697, 574 702, 574 702, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — 534 534 — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — 1077 1077 — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

837 837 — — 772 772 835 835 799 799

799 799 799 799 799 799 727 727 799 799

800 800 799 799 717 717 814 814 772 772

814 814 800 800 772 772 — — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

514 514 — — — — — — — —

71

TPS

— — — — — — 505 505 — —

— — — — — — — — — —

— — — — — — — — — —

73

505 505 — — 500 500 — — — —

VIM

120A

29533067 29533067 29533070 29533070 29533071 29533071 29533671 29533671 29533722 29533722

29533057 29533057 29533058 29533058 29533059 29533059 29533065 29533065 29533066 29533066

29533046 29533046 29533047 29533047 29533049 29533049 29533050 29533050 29533051 29533051

A/N†

29533016 29533016 29533035 29533035 29533040 29533040 29533042 29533042 29533044 29533044

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560PR

HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560 HD 4560 HD 4560P HD 4560P

HD 4060P HD 4060P HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P

29533735 29533735 29533736 29533736 29533742 29533742 29533743 29533743 29533745 29533745

29533754 29533754 29533756 29533756 29533762 29533762 29533770 29533770 29533774 29533774

29533780 29533780 29533781 29533781 29533783 29533783 29533786 29533786 29533787 29533787

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 628 628 629 629

629 629 629 629 629 629 628 628 628 628

629 629 629 629 629 629 629 629 629 629

628 628 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 601 601 600 600 601 601 601 601

600 600 600 600 600 600 601 601 601 601

600 600 601 601 600 600 601 601 601 601

600 600 600 600 600 600 601 601 600 600

05

121

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 609 609 610 610

610 610 610 610 610 610 610 610 610 610

609 609 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 714 743 743 730 730 714 714 714 714

730 730 748 748 744 744 730 730 714 714

731 731 731 731 730 730 730 730 730 730

729 729 730 730 730 730 739 739 714 714

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 512 512 511 511 512 512 512 512

511 511 511 511 511 511 512 512 512 512

511 511 512 512 511 511 512 512 512 512

511 511 511 511 511 511 512 512 511 511

15

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡

16

20091001

534 534 540 540 575 575 645 645 534 534

534 534 575 575 540 540 534 534 540 540

534 534 540 540 540 540 540 540 575 575

645 645 534 534 575 575 534 534 534 534

20

765 765 767 767 764 764 766 766 766 766

766 766 767 767 768 768 766 766 767 767

766 766 768 768 765 765 768 768 768 768

766 766 764 764 768 768 764 764 768 768

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

B 500 B 500 HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4060P HD 4060P

MODEL

29533725 29533725 29533726 29533726 29533727 29533727 29533729 29533729 29533733 29533733

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 511 511 512 512

512 512 512 512 512 512 512 512 512 512

511 511 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — 544 544 — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 543 543 545 545

545 545 545 545 545 545 545 545 545 545

543 543 545 545 545 545 545 545 545 545

34

20091001

697 697 701, 574 701, 574 653, 574 706, 574 702 702 701 701

697, 574 697, 574 708 708 697, 574 697, 574 704 704 702 702

697 697 704, 574 704, 574 700 700 704 704 712 712

698 698 697, 574 697, 574 708 708 701 701 697 697

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — 950 950 — —

— — — — — — — — 950 950

— — — — — — — — — —

— — — — — — 1077 1077 — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

873 873 — — 799 799 — — 799 799

812 812 800 800 — — 814 814 — —

796 796 796 796 800 800 874 874 874 874

797 797 796 796 886 886 808 808 795 795

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — 500 500 — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

121A

29533780 29533780 29533781 29533781 29533783 29533783 29533786 29533786 29533787 29533787

29533754 29533754 29533756 29533756 29533762 29533762 29533770 29533770 29533774 29533774

29533735 29533735 29533736 29533736 29533742 29533742 29533743 29533743 29533745 29533745

A/N†

29533725 29533725 29533726 29533726 29533727 29533727 29533729 29533729 29533733 29533733

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560 HD 4560 HD 4060PR HD 4060PR B 500R B 500R

B 500PR B 500PR HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560P HD 4560P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P

29533818 29533818 29533821 29533821 29533822 29533822 29533834 29533834 29533835 29533835

29533836 29533836 29533839 29533839 29533840 29533840 29533841 29533841 29533843 29533843

29533845 29533845 29533846 29533846 29533849 29533849 29533850 29533850 29533852 29533852

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 628 628 629 629 629 629 629 629

629 629 629 629 628 628 628 628 629 629

628 628 628 628 629 629 629 629 628 628

02

Fill Tube

600 600 600 600 601 601 601 601 600 600

600 600 601 601 600 600 601 601 601 601

601 601 600 600 601 601 600 600 600 600

600 600 600 600 600 600 600 600 600 600

05

122

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 609 609 610 610 609 609

610 610 610 610 610 610 610 610 609 609

10

Copyright © 2009 Allison Transmission, Inc.

748 748 743 743 729 729 729 729 731 731

730 730 731 731 729 729 739 739 739 739

714 714 714 714 714 714 729 729 730 730

729 729 729 729 729 729 730 730 743 743

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 512 512 512 512 511 511

511 511 512 512 511 511 512 512 512 512

512 512 511 511 512 512 511 511 511 511

511 511 511 511 511 511 511 511 511 511

15

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡

1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

16

20091001

534 534 540 540 534 534 534 534 540 540

646 646 575 575 534 534 575 575 534 534

534 534 575 575 534 534 575 575 646 646

648 648 648 648 575 575 534 534 540 540

20

768 768 768 768 764 764 766 766 767 767

766 766 768 768 765 765 764 764 768 768

765 765 765 765 767 767 764 764 766 766

768 768 765 765 766 766 764 764 767 767

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060 HD 4060

MODEL

29533792 29533792 29533793 29533793 29533808 29533808 29533810 29533810 29533816 29533816

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 511 511 512 512 511 511

512 512 512 512 512 512 512 512 511 511

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 543 543 545 545 543 543

545 545 545 545 545 545 545 545 543 543

34

20091001

697 697 697, 574 697, 574 701 701 701 701 700, 574 700, 574

653, 574 706, 574 656, 574 710, 574 697 697 655 709 701 701

701 701 652 705 702 702 652, 574 705, 574 653, 574 706, 574

697, 574 697, 574 697, 574 697, 574 652 705 697, 574 697, 574 697 697

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — 565 565 — — — —

— — — — — — 1090 1090 1077 1077

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

837 837 — — 842 842 887 887 812 812

799 799 799 799 799 799 835 835 796 796

795 795 873 873 — — 795 795 799 799

— — — — — — 795 795 797 797

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

122A

29533845 29533845 29533846 29533846 29533849 29533849 29533850 29533850 29533852 29533852

29533836 29533836 29533839 29533839 29533840 29533840 29533841 29533841 29533843 29533843

29533818 29533818 29533821 29533821 29533822 29533822 29533834 29533834 29533835 29533835

A/N†

29533792 29533792 29533793 29533793 29533808 29533808 29533810 29533810 29533816 29533816

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P

HD 4560R HD 4560R HD 4560P HD 4560P HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560PR HD 4560PR

HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560PR B 500R B 500R

29534152 29534152 29534153 29534153 29534154 29534154 29534156 29534156 29534157 29534157

29534159 29534159 29534161 29534161 29534167 29534167 29534168 29534168 29534177 29534177

29534191 29534191 29534192 29534192 29534198 29534198 29534201 29534201 29534202 29534202

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 628 628 628 628

628 628 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

628 628 628 628 629 629 629 629 629 629

02

Fill Tube

600 600 600 600 601 601 601 601 600 600

601 601 601 601 600 600 601 601 601 601

601 601 601 601 601 601 601 601 600 600

600 600 600 600 601 601 600 600 601 601

05

123

610 610 610 610 610 610 610 610 609 609

609 609 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

609 609 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

748 748 748 748 748 748 730 730 729 729

714 714 730 730 730 730 730 730 731 731

730 730 730 730 731 731 739 739 729 729

729 729 730 730 739 739 730 730 729 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 512 512 512 512 511 511

512 512 512 512 511 511 512 512 512 512

512 512 512 512 512 512 512 512 511 511

511 511 511 511 512 512 511 511 512 512

15

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

16

20091001

534 534 540 540 534 534 575 575 646 646

575 575 534 534 534 534 575 575 575 575

575 575 575 575 540 540 534 534 540 540

534 534 575 575 575 575 575 575 534 534

20

767 767 767 767 765 765 766 766 764 764

767 767 768 768 764 764 764 764 768 768

766 766 766 766 766 766 766 766 767 767

766 766 766 766 766 766 765 765 765 765

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060 HD 4060 HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4560P HD 4560P

MODEL

29533854 29533854 29533858 29533858 29533863 29533863 29534150 29534150 29534151 29534151

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 511 511

511 511 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

511 511 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 543 543

543 543 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

543 543 545 545 545 545 545 545 545 545

34

20091001

697 697 700 700 701 701 656 710 652 705

657, 574 711, 574 701 701 697, 574 697, 574 655, 574 709, 574 712, 574 712, 574

655 709 655 709 704, 574 704, 574 701 701 700 700

697 697 652 705 655 709 652, 574 705, 574 701 701

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

951 951 — — — — — — — —

565 565 565 565 — — 1077 1077 — —

— — — — 1090 1090 — — 565 565

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

799 799 800 800 837 837 812 812 799 799

— — 837 837 812 812 796 796 799 799

837 837 795 795 796 796 799 799 800 800

797 797 797 797 799 799 796 796 812 812

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

541 541 — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

123A

29534191 29534191 29534192 29534192 29534198 29534198 29534201 29534201 29534202 29534202

29534159 29534159 29534161 29534161 29534167 29534167 29534168 29534168 29534177 29534177

29534152 29534152 29534153 29534153 29534154 29534154 29534156 29534156 29534157 29534157

A/N†

29533854 29533854 29533858 29533858 29533863 29533863 29534150 29534150 29534151 29534151

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560 HD 4560

HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560P HD 4560P B 500 B 500

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR

29534218 29534218 29534220 29534220 29534221 29534221 29534222 29534222 29534227 29534227

29534229 29534229 29534233 29534233 29534234 29534234 29534242 29534242 29534243 29534243

29534245 29534245 29534246 29534246 29534247 29534247 29534248 29534248 29534249 29534249

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 628 628

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 600 601 601 600 600 601 601 600 600

601 601 601 601 601 601 601 601 601 601

601 601 601 601 601 601 601 601 600 600

05

124

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 609 609

610 610 610 610 610 610 610 610 609 609

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

731 731 731 731 732 732 731 731 731 731

730 730 730 730 729 729 730 730 730 730

729 729 714 714 714 714 714 714 729 729

738 738 730 730 730 730 730 730 730 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 511 512 512 511 511 512 512 511 511

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 511 511

15

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

16

20091001

575 575 575 575 575 575 575 575 575 575

575 575 575 575 540 540 534 534 645 645

534 534 575 575 575 575 534 534 534 534

575 575 534 534 534 534 534 534 534 534

20

766 766 764 764 764 764 766 766 766 766

764 764 766 766 764 764 766 766 766 766

765 765 766 766 766 766 767 767 766 766

767 767 766 766 765 765 765 765 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P

MODEL

29534203 29534203 29534212 29534212 29534213 29534213 29534215 29534215 29534216 29534216

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 511 511

512 512 512 512 512 512 512 512 511 511

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 543 543

545 545 545 545 545 545 545 545 543 543

545 545 545 545 545 545 545 545 545 545

34

20091001

653 706 652 705 654 707 654 707 652 652

652, 574 705, 574 655 709 697 697 701 701 698, 574 698, 574

701 701 655 709 655 709 701 701 701 701

655, 574 709, 574 701 701 701 701 701 701 697 697

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — 565 565 — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— — — — — — — — — —

796 796 797 797 — — 799 799 — —

796 796 837 837 812 812 795 795 799 799

— — 795 795 812 812 799 799 795 795

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

124A

29534245 29534245 29534246 29534246 29534247 29534247 29534248 29534248 29534249 29534249

29534229 29534229 29534233 29534233 29534234 29534234 29534242 29534242 29534243 29534243

29534218 29534218 29534220 29534220 29534221 29534221 29534222 29534222 29534227 29534227

29534203 29534203 29534212 29534212 29534213 29534213 29534215 29534215 29534216 29534216

A/N†

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560PR HD 4560PR

HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR

29534261 29534261 29534262 29534262 29534263 29534263 29534265 29534265 29534266 29534266

29534267 29534267 29534268 29534268 29534285 29534285 29534288 29534288 29534289 29534289

29534290 29534290 29534291 29534291 29534292 29534292 29534293 29534293 29534294 29534294

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 628 628 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 600 601 601 600 600 600 600 600 600

601 601 601 601 601 601 600 600 601 601

601 601 601 601 600 600 600 600 601 601

05

125

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

729 729 730 730 729 729 729 729 729 729

731 731 731 731 714 714 743 743 729 729

739 739 730 730 731 731 748 748 714 714

731 731 714 714 731 731 730 730 738 738

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 511 512 512 511 511 511 511 511 511

512 512 512 512 512 512 511 511 512 512

512 512 512 512 511 511 511 511 512 512

15

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡

16

20091001

534 534 534 534 534 534 540 540 575 575

575 575 575 575 575 575 534 534 534 534

575 575 534 534 575 575 540 540 575 575

575 575 540 540 540 540 575 575 575 575

20

764 764 766 766 766 766 766 766 766 766

766 766 767 767 767 767 766 766 765 765

766 766 765 765 766 766 766 766 766 766

766 766 768 768 766 766 767 767 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4560PR HD 4560PR

MODEL

29534251 29534251 29534252 29534252 29534257 29534257 29534258 29534258 29534259 29534259

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

697 697 697 697 697 697 697, 574 697, 574 653 706

653 706 712, 574 712, 574 652 705 697, 574 697, 574 697 697

655, 574 709, 574 701 701 655 709 700 700 655 709

709 709 704 704 698 698 708 708 655, 574 709, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

796 796 799 799 799 799 799 799 799 799

— — 799 799 799 799 799 799 797 797

— — 796 796 — — 874 874 873 873

— — 800 800 — — 874 874 — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

125A

29534290 29534290 29534291 29534291 29534292 29534292 29534293 29534293 29534294 29534294

29534267 29534267 29534268 29534268 29534285 29534285 29534288 29534288 29534289 29534289

29534261 29534261 29534262 29534262 29534263 29534263 29534265 29534265 29534266 29534266

A/N†

29534251 29534251 29534252 29534252 29534257 29534257 29534258 29534258 29534259 29534259

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR HD 4560PR HD 4560 HD 4560 HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060R HD 4060R

HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR

HD 4560P HD 4560P HD 4060PR HD 4060PR B 500 B 500 B 500R B 500R HD 4560PR HD 4560PR

29534300 29534300 29534308 29534308 29534314 29534314 29534315 29534315 29534316 29534316

29534330 29534330 29534333 29534333 29534336 29534336 29534337 29534337 29534338 29534338

29534343 29534343 29534344 29534344 29534346 29534346 29534347 29534347 29534349 29534349

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 628 628 628 628 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 628 628

02

Fill Tube

601 601 600 600 600 600 600 600 601 601

601 601 600 600 600 600 600 600 600 600

601 601 601 601 601 601 600 600 600 600

600 600 600 600 600 600 600 600 601 601

05

126

610 610 610 610 609 609 609 609 610 610

610 610 610 610 610 610 610 610 610 610

610 610 609 609 610 610 610 610 609 609

610 610 610 610 610 610 610 610 609 609

10

Copyright © 2009 Allison Transmission, Inc.

744 744 731 731 730 730 730 730 714 714

731 731 714 714 729 729 748 748 729 729

729 729 729 729 714 714 731 731 730 730

729 729 729 729 729 729 730 730 729 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 511 511 511 511 511 511 512 512

512 512 511 511 511 511 511 511 511 511

512 512 512 512 512 512 511 511 511 511

511 511 511 511 511 511 511 511 512 512

15

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡

1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡

16

20091001

534 534 575 575 645 645 646 646 575 575

575 575 575 575 534 534 534 534 575 575

575 575 645 645 575 575 575 575 646 646

575 575 575 575 575 575 575 575 534 534

20

766 766 765 765 766 766 766 766 764 764

766 766 764 764 766 766 765 765 764 764

766 766 767 767 767 767 766 766 767 767

766 766 766 766 766 766 766 766 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560 HD 4560

MODEL

29534295 29534295 29534296 29534296 29534297 29534297 29534298 29534298 29534299 29534299

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 511 511 511 511 512 512

512 512 512 512 512 512 512 512 512 512

512 512 511 511 512 512 512 512 511 511

512 512 512 512 512 512 512 512 511 511

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —

31

PTO Provision

545 545 545 545 543 543 543 543 545 545

545 545 545 545 545 545 545 545 545 545

545 545 543 543 545 545 545 545 543 543

545 545 545 545 545 545 545 545 543 543

34

20091001

704 704 652 705 698, 574 698, 574 652, 574 705, 574 655 709

656 710 654 707 697 697 697 697 652 705

656 710 704 704 655 709 652 705 652, 574 705, 574

653 706 653, 574 706, 574 653 706 653 706 701 701

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— — — — 799 799 799 799 837 837

— — 797 797 795 795 795 795 796 796

799 799 874 874 799 799 — — 799 799

799 799 799 799 812 812 799 799 797 797

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

126A

29534343 29534343 29534344 29534344 29534346 29534346 29534347 29534347 29534349 29534349

29534330 29534330 29534333 29534333 29534336 29534336 29534337 29534337 29534338 29534338

29534300 29534300 29534308 29534308 29534314 29534314 29534315 29534315 29534316 29534316

A/N†

29534295 29534295 29534296 29534296 29534297 29534297 29534298 29534298 29534299 29534299

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R B 500R HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560P HD 4560P

HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P

HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P

29534652 29534652 29534662 29534662 29534663 29534663 29534696 29534696 29534698 29534698

29534711 29534711 29534713 29534713 29534725 29534725 29534732 29534732 29534733 29534733

29534734 29534734 29534735 29534735 29534736 29534736 29534737 29534737 29534738 29534738

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

628 628 628 628 629 629 628 628 629 629

629 629 628 628 628 628 628 628 628 628

02

Fill Tube

601 601 601 601 601 601 600 600 601 601

600 600 600 600 600 600 600 600 601 601

600 600 600 600 601 601 600 600 601 601

601 601 601 601 600 600 601 601 601 601

05

127

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

609 609 610 610 610 610 610 610 610 610

610 610 609 609 609 609 609 609 609 609

10

Copyright © 2009 Allison Transmission, Inc.

739 739 739 739 739 739 739 739 739 739

729 729 729 729 729 729 739 739 739 739

729 729 730 730 730 730 729 729 731 731

743 743 729 729 729 729 729 729 729 729

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 512 512 512 512 511 511 512 512

511 511 511 511 511 511 511 511 512 512

511 511 511 511 512 512 511 511 512 512

512 512 512 512 511 511 512 512 512 512

15

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡

1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡

1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

16

20091001

534 534 534 534 534 534 534 534 534 534

540 540 540 540 540 540 534 534 534 534

646 646 575 575 534 534 575 575 534 534

540 540 534 534 534 534 534 534 534 534

20

766 766 764 764 764 764 766 766 766 766

765 765 766 766 766 766 765 765 766 766

764 764 766 766 764 764 765 765 764 764

766 766 766 766 765 765 765 765 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560P HD 4560 HD 4560 HD 4060 HD 4060 HD 4560 HD 4560 HD 4560 HD 4560

MODEL

29534631 29534631 29534635 29534635 29534636 29534636 29534637 29534637 29534645 29534645

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

511 511 512 512 512 512 512 512 512 512

512 512 511 511 511 511 511 511 511 511

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 — — — — — — — —

31

PTO Provision

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

543 543 545 545 545 545 545 545 545 545

545 545 543 543 543 543 543 543 543 543

34

20091001

701 701 701 701 701 701 697 697 701 701

700 700 700 700 697 697 697 697 701 701

654 707 706, 574 706, 574 701 701 706, 574 706, 574 701 701

701, 574 701, 574 701 701 697 697 701 701 701 701

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

837 837 837 837 883 883 837 837 799 799

874 874 874 874 — — 837 837 837 837

799 — 718 718 796 796 797 797 796 796

— — 797 797 797 797 799 799 795 795

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

127A

29534734 29534734 29534735 29534735 29534736 29534736 29534737 29534737 29534738 29534738

29534711 29534711 29534713 29534713 29534725 29534725 29534732 29534732 29534733 29534733

29534652 29534652 29534662 29534662 29534663 29534663 29534696 29534696 29534698 29534698

A/N†

29534631 29534631 29534635 29534635 29534636 29534636 29534637 29534637 29534645 29534645

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060P HD 4060P HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4560P HD 4560P

HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P

B 500R B 500R B 500R B 500R HD 4060P HD 4060PR HD 4560P HD 4060PR HD 4560P HD 4060P

29534744 29534744 29534745 29534745 29534746 29534746 29534747 29534747 29534750 29534750

29534776 29534776 29534795 29534795 29534796 29534796 29534798 29534798 29534799 29534799

29534805 29534805 29534806 29534806 29534825 29534826 29534827 29534828 29535009 29535013

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 628 628 628 629 629 629 629 629 629

629 629 629 629 629 629 628 628 628 628

629 629 628 628 628 628 628 628 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 600 600 600 600 601 600 601 600

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 601 601

601 601 601 601 600 600 601 601 601 601

05

128

609 609 609 609 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 609 609 609 609 609 609 610 610

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

739 739 730 730 714 729 729 729 731 730

730 730 729 729 731 731 732 732 731 731

739 739 730 730 732 732 732 732 730 730

739 739 739 739 739 739 739 739 739 739

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 512 511 512 511

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 512 512

512 512 512 512 511 511 512 512 512 512

15

1641‡ 1702‡‡ 1641‡ 1702‡‡ 1700 1701 1700 1701 1701 1701

1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡

1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡

1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡

16

20091001

646 646 646 646 534 575 540 575 540 540

534 534 575 575 575 575 540 540 540 540

534 534 645 645 645 645 645 645 534 534

534 534 534 534 534 534 534 534 575 575

20

766 766 764 764 767 767 765 765 766 766

767 767 764 764 765 765 765 765 764 764

766 766 766 766 766 766 766 766 766 766

766 766 764 764 764 764 765 765 766 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.

HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560PR

MODEL

29534739 29534739 29534740 29534740 29534741 29534741 29534742 29534742 29534743 29534743

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 511 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 511 511 511 511 511 511 512 512

512 512 512 512 512 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

— — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 — — — — — — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

543 543 543 543 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 543 543 543 543 543 543 545 545

545 545 545 545 545 545 545 545 545 545

34

20091001

705 705 705 705 697 708 704 708 704, 574 697, 574

697 697 705 705 707 707 697 697 697 697

697 697 697 697 697, 574 697, 574 697, 574 697, 574 704 704

701 701 701 701 697 697 701 701 709 709

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

565 565 — — — — — — — —

1077 1077 — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— — — — 795 800 874 800 837 799

812 812 797 797 — — — — — —

835 835 795 795 795 795 796 796 — —

812 812 808 808 808 808 837 837 799 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

128A

29534805 29534805 29534806 29534806 29534825 29534826 29534827 29534828 29535009 29535013

29534776 29534776 29534795 29534795 29534796 29534796 29534798 29534798 29534799 29534799

29534744 29534744 29534745 29534745 29534746 29534746 29534747 29534747 29534750 29534750

A/N†

29534739 29534739 29534740 29534740 29534741 29534741 29534742 29534742 29534743 29534743

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500R HD 4560PR HD 4060 HD 4560P HD 4060P HD 4060P HD 4560P HD 4560 HD 4060P HD 4060P

HD 4060P HD 4560 HD 4060P HD 4560PR B 500R HD 4560P HD 4060P HD 4060P HD 4060P HD 4560

B 500R HD 4060 B 500 HD 4060R B 500 B 500 HD 4060P HD 4560PR HD 4560PR HD 4560PR

29535045 29535047 29535048 29535052 29535055 29535090 29535091 29535122 29535129 29535130

29535131 29535132 29535136 29535143 29535145 29535151 29535152 29535153 29535154 29535159

29535160 29535162 29535171 29535172 29535173 29535174 29535189 29535191 29535192 29535194

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

628 629 629 628 628 628 629 629 629 629

629 628 628 628 629 629 629 629 629 628

628 628 628 629 629 629 629 628 628 629

628 629 629 629 629 628 628 629 628 628

02

Fill Tube

600 600 600 600 600 600 600 601 601 601

600 601 600 601 600 601 600 600 600 601

600 601 600 601 600 600 601 601 600 600

601 600 601 601 601 601 601 600 601 600

05

129

609 609 609 609 609 609 610 610 610 610

610 609 610 610 609 610 610 610 610 609

609 610 609 610 610 610 610 609 610 610

610 610 610 610 610 610 609 609 610 609

10

Copyright © 2009 Allison Transmission, Inc.

714 714 729 730 730 730 729 739 738 729

748 729 744 714 730 739 739 729 739 714

739 739 744 743 748 739 739 729 731 714

729 730 731 730 748 744 730 730 744 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 512 512 512

511 512 511 512 511 512 511 511 511 512

511 512 511 512 511 511 512 512 511 511

512 511 512 512 512 512 512 511 512 511

15

1702 1701 1702 1702 1702 1702 1701 1700 1700 1701

1701 1701 1701 1702 1702 1700 1700 1702 1700 1701

1701 1701 1701 1700 1701 1700 1700 1701 1701 1701

1701 1700 1700 1700 1700 1701 1701 1702 1701 1702

16

20091001

646 540 645 646 645 645 534 575 575 575

540 534 534 646 646 534 534 645 534 534

575 575 540 540 540 534 534 534 540 534

575 540 534 540 575 540 534 646 540 646

20

766 764 764 768 766 766 766 766 766 766

766 766 765 768 767 764 764 768 764 766

764 768 768 765 765 764 766 766 766 764

766 766 765 765 767 765 766 766 765 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4560PR HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560P HD 4560 B 500R HD 4560P B 500R

MODEL

29535016 29535027 29535028 29535030 29535031 29535033 29535036 29535038 29535040 29535042

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

511 511 511 511 511 511 512 512 512 512

512 511 512 512 511 512 512 512 512 511

511 512 511 512 512 512 512 511 512 512

512 512 512 512 512 512 511 511 512 511

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

— — — — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —

— 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 —

31

PTO Provision

543 543 543 543 543 543 545 545 545 545

545 543 545 545 543 545 545 545 545 543

543 545 543 545 545 545 545 543 545 545

545 545 545 545 545 545 543 543 545 543

34

20091001

706, 574 697 698 707 698 587 697, 574 712, 574 712, 574 710, 574

700, 574 704 697, 574 710 708, 574 701 697 697 697 702

706 710, 574 697, 574 701, 574 700, 574 544 701 704 697 697

710, 574 700 701 704 712 704 704 707, 574 704 708, 574

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — 565 565 565 565 — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— 799 — — — — 799 — — 799

799 797 — — 799 — — 837 — —

— — — — 795 883 796 797 — 797

796 799 837 874 874 837 797 797 837 799

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

129A

29535160 29535162 29535171 29535172 29535173 29535174 29535189 29535191 29535192 29535194

29535131 29535132 29535136 29535143 29535145 29535151 29535152 29535153 29535154 29535159

29535045 29535047 29535048 29535052 29535055 29535090 29535091 29535122 29535129 29535130

A/N†

29535016 29535027 29535028 29535030 29535031 29535033 29535036 29535038 29535040 29535042

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4560PR HD 4060PR

HD 4060P HD 4560P HD 4560P HD 4060 HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P

HD 4560P HD 4560 B 500PR HD 4060P HD 4560PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P

29535332 29535333 29535334 29535335 29535336 29535337 29535342 29535352 29535354 29535365

29535366 29535369 29535371 29535375 29535382 29535384 29535387 29535390 29535391 29535392

29535393 29535394 29535403 29535404 29535405 29535412 29535413 29535414 29535418 29535420

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 629 629 629 628 629 628 629 629 629

629 629 628 628 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 628 628 629 629 629

02

Fill Tube

601 601 600 600 601 600 600 600 600 600

600 601 601 600 601 600 600 601 601 600

600 600 600 600 600 600 600 600 601 600

600 600 600 600 600 600 600 600 601 600

05

130

610 609 610 610 610 610 610 610 610 610

610 610 610 609 610 610 610 610 610 610

610 610 610 610 610 610 610 610 610 610

610 610 610 610 610 609 609 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

714 744 730 730 714 714 730 729 729 729

730 744 730 732 729 748 732 744 743 744

731 732 731 731 731 731 739 729 731 730

729 729 730 729 739 730 730 730 730 731

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 512 511 511 512 511 511 511 511 511

511 512 512 511 512 511 511 512 512 511

511 511 511 511 511 511 511 511 512 511

511 511 511 511 511 511 511 511 512 511

15

1700 1700 1702 1700 1701 1701 1701 1701 1700 1701

1701 1700 1700 1701 1700 1701 1701 1700 1700 1700

1701 1701 1701 1701 1701 1701 1702 1700 1701 1701

1701 1701 1701 1701 1700 1702 1702 1700 1700 1701

16

20091001

534 540 646 540 575 575 575 540 534 534

540 540 540 534 534 540 534 540 540 540

575 575 575 575 540 540 645 540 575 575

534 534 575 575 534 645 646 534 540 575

20

764 767 766 767 768 766 764 768 766 765

766 766 766 766 766 765 766 768 766 766

765 764 765 766 765 764 765 767 766 766

764 765 766 766 766 768 766 768 764 764

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060 B 500R HD 4060P HD 4560P HD 4060PR

MODEL

29535195 29535196 29535197 29535198 29535199 29535200 29535201 29535319 29535328 29535331

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 511 512 512 512 512 512 512 512 512

512 512 512 511 512 512 512 512 512 512

512 512 512 512 512 512 512 512 512 512

512 512 512 512 512 511 511 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 543 545 545 545 545 545 545 545 545

545 545 545 543 545 545 545 545 545 545

545 545 545 545 545 545 545 545 545 545

545 545 545 545 545 543 543 545 545 545

34

20091001

701 704, 574 706, 574 700 711, 574 707 705, 574 700 697 697

700 704, 574 704, 574 700 701 700, 574 697 704, 574 704, 574 700, 574

705 707 707 707 698 698 697 611 712, 574 705, 574

697, 574 697, 574 706, 574 706, 574 697 698 707 697 701 705

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — 565

— — — — — — 565 — — —

— — — — — — — — — —

— — — — — 565 565 — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

808 — 797 874 — 799 795 874 799 795

874 — 799 795 — 796 837 — — —

— — — — — — 837 874 799 812

796 797 799 812 799 — — 837 797 —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

130A

29535393 29535394 29535403 29535404 29535405 29535412 29535413 29535414 29535418 29535420

29535366 29535369 29535371 29535375 29535382 29535384 29535387 29535390 29535391 29535392

29535332 29535333 29535334 29535335 29535336 29535337 29535342 29535352 29535354 29535365

A/N†

29535195 29535196 29535197 29535198 29535199 29535200 29535201 29535319 29535328 29535331

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HD 4560PR HD 4560PR HD 4060P B 500P B 500P HD 4560P HD 4560 HD 4560 HD 4560 HD 4560

HD 4560 HD 4560P HD 4060P HD 4060PR HD 4060P HD 4060 HD 4560P HD 4060P HD 4060P HD 4560P

HD 4560PR HD 4060 HD 4560P B 500R HD 4060P HD 4060PR HD 4560P HD 4560PR HD 4560P HD 4560P

29535461 29535462 29535463 29535465 29535466 29535468 29535481 29535482 29535483 29535484

29535485 29535494 29535495 29535500 29535505 29535509 29535512 29535515 29535516 29535704

29535705 29535708 29535716 29535717 29535721 29535723 29535725 29535726 29535727 29535730

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750 750 750

01

629 628 628 628 629 628 629 629 628 629

628 629 629 628 629 628 629 629 629 629

629 629 629 629 629 628 628 628 628 628

629 628 629 629 628 628 629 629 629 629

02

Fill Tube

601 600 601 600 600 600 601 601 601 601

601 601 600 600 600 600 601 600 600 601

601 601 600 600 600 601 601 601 601 601

601 601 600 600 601 600 601 600 600 601

05

131

610 609 610 609 610 610 610 610 610 610

609 610 610 610 610 609 610 610 610 610

610 610 610 610 610 610 609 609 609 609

610 610 610 610 609 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

739 729 744 729 739 730 731 731 743 714

748 739 744 730 729 732 714 748 748 739

730 748 729 730 730 747 748 748 748 748

748 732 731 714 729 714 743 744 730 730

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

512 511 512 511 511 511 512 512 512 512

512 512 511 511 511 511 512 511 511 512

512 512 511 511 511 512 512 512 512 512

512 512 511 511 512 511 512 511 511 512

15

1700 1700 1700 1702 1701 1701 1701 1701 1700 1700

1701 1700 1700 1701 1701 1701 1700 1701 1701 1701

1700 1700 1700 1702 1702 1701 1701 1701 1701 1701

1701 1700 1700 1700 1701 1700 1700 1700 1700 1701

16

20091001

575 540 540 646 534 575 540 575 540 534

534 648 540 575 534 540 534 534 534 534

575 575 540 645 645 534 534 534 534 534

534 540 575 534 534 534 540 540 540 575

20

766 766 767 764 766 766 765 766 767 765

766 766 766 764 767 767 768 767 765 766

766 766 766 768 766 766 765 766 766 765

766 764 764 764 766 765 768 767 768 766

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ††† See SIL 6-WT-04.

HD 4560P HD 4560P HD 4060PR HD 4060P HD 4560 HD 4060P HD 4560P HD 4060P HD 4060P HD 4560PR

MODEL

29535421 29535424 29535433 29535443 29535447 29535450 29535453 29535454 29535456 29535460

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

512 511 512 511 512 512 512 512 512 512

511 512 512 512 512 511 512 512 512 512

512 512 512 512 512 512 511 511 511 511

512 512 512 512 511 512 512 512 512 512

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

661, 660, 660 — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — —

661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660

31

PTO Provision

545 543 545 543 545 545 545 545 545 545

543 545 545 545 545 543 545 545 545 545

545 545 545 545 545 545 543 543 543 543

545 545 545 545 543 545 545 545 545 545

34

20091001

712, 574 697 704, 574 706 697 706 704, 574 710, 574 704, 574 701

701 701 700, 574 706 697 697, 574 701 697 697 701

712 712 700 698, 574 698, 574 703 701 701 701 701

701 701, 574 707 697 701 698 704, 574 700, 574 700 712

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

565 — —

— — — — 565 —

— — — — — — — — — —

565 — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— — — — 799 812 837 799 — 812

799 — 799 812 837 812 795 837 795 799

874 874 874 797 797 — 799 795 797 795

837 — — 797 799 — — — 874 874

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

131A

29535705 29535708 29535716 29535717 29535721 29535723 29535725 29535726 29535727 29535730

29535485 29535494 29535495 29535500 29535505 29535509 29535512 29535515 29535516 29535704

29535461 29535462 29535463 29535465 29535466 29535468 29535481 29535482 29535483 29535484

A/N†

29535421 29535424 29535433 29535443 29535447 29535450 29535453 29535454 29535456 29535460

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4500PRM 4500PRM 4500PRM 4000PRM 4000PRM 4000PRM 4000RM 4000RM 4000RM B 500RM

4000RM B 500RM B 500RM 4000PRM 4000PRM 4000PRM 4000PRM 4000PRM 4000PRM 4000PRM

4000PRM 4000PRM 4000PRM 4000RM 4000RM 4000RM 4000RM B 500RM 4000RM 4000RM

29543098††† 29543099††† 29543100††† 29543101††† 29543102††† 29543103††† 29543104††† 29543105††† 29543106††† 29543107‡‡‡

29543108††† 29543109‡‡‡ 29543110‡‡‡ 29543111††† 29543112††† 29543113††† 29543114††† 29543115††† 29543116††† 29543117†††

29543118††† 29543119††† 29543120††† 29543121††† 29543122††† 29543123††† 29543124††† 29543125‡‡‡ 29543126††† 29543127†††

807 807 807 807 807 807 807 807 807 807

750 807 807 807 807 807 807 807 807 807

807 807 807 750 750 750 750 750 750 807

750 750 750 807 807 807 807 807 807 807

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

601 601 601 600 600 600 600 600 600 600

601 601 601 601 601 601 601 601 601 601

05

132

610 610 610 609 609 609 609 609 609 609

609 609 609 610 610 610 610 610 610 610

610 610 610 610 610 610 609 609 609 609

610 610 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

769 769 769 769 769 769 769 769 769 769

714/769 769 769 769 769 769 769 769 769 769

769 769 769 714/769 714/769 714/769 714/769 714/769 714/769 769

714/769 714/769 714/769 769 769 769 769 769 769 769

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

512 512 512 511 511 511 511 511 511 511

512 512 512 512 512 512 512 512 512 512

15

1739 1740 1740 1739 1739 1740 1740 1740 1739 1739

1641 1641 1641 1739 1739 1739 1740 1740 1739 1739

1739 1739 1739 1640 1640 1640 1640 1640 1640 1641

1640 1640 1640 1739 1739 1739 1739 1739 1739 1739

16

20091001

612 612 612 612 612 612 612 612 612 612

612 612 612 612 612 612 612 612 612 612

612 612 612 612 612 612 612 612 612 612

612 612 612 612 612 612 612 612 612 612

20

930 926 928 927 928 927 928 929 927 928

927 928 929 928 929 930 926 928 928 929

928 929 930 928 929 930 927 928 929 926

928 929 930 926 927 928 929 930 926 927

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ††† See SIL 6-WT-04. ‡‡‡ See SIL 2-WT-04.

4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM

MODEL

29543088††† 29543089††† 29543090††† 29543091††† 29543092††† 29543093††† 29543094††† 29543095††† 29543096††† 29543097†††

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

544 544 544 543 543 543 543 543 543 543

511 543 543 544 544 544 544 544 544 544

544 544 544 512 512 512 511 511 511 543

512 512 512 544 544 544 544 544 544 544

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

31

PTO Provision

545 545 545 543 543 543 543 543 543 543

543 543 543 545 545 545 545 545 545 545

545 545 545 545 545 545 543 543 543 543

545 545 545 545 545 545 545 545 545 545

34

20091001

849 849 849 816 816 816 816 816 849 849

544/816 816 816 816 816 816 816 816 849 849

853 853 853 544/816 544/816 544/816 544/816 544/816 544/816 816

545/820 545/820 545/820 820 820 820 820 820 853 853

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

132A

29543118 29543119 29543120 29543121 29543122 29543123 29543124 29543125 29543126 29543127

29543108 29543109 29543110 29543111 29543112 29543113 29543114 29543115 29543116 29543117

29543098 29543099 29543100 29543101 29543102 29543103 29543104 29543105 29543106 29543107

A/N†

29543088 29543089 29543090 29543091 29543092 29543093 29543094 29543095 29543096 29543097

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500RM B 500RM 4000PRM 4000PRM 4000PRM 4000PRM B 500RM B 500RM 4000PRRM B 500PRRM

B 500RRM 4000RRM B 500RRM B 500RRM B 500RRM 4000RRM 4000PRRM 4000PRRM 4000RRM 4000RRM

B 500RRM B 500RRM 4500PRRM 4500PRRM B 500RM B 500PRM B 500RM B 500RM B 500RRM B 500RRM

29543138‡‡‡ 29543139‡‡‡ 29543140††† 29543141††† 29543142††† 29543143††† 29543144‡‡‡ 29543145‡‡‡ 29543146††† 29543147‡‡‡

29543148‡‡‡ 29543149††† 29543150‡‡‡ 29543151‡‡‡ 29543152‡‡‡ 29543153††† 29543154††† 29543155††† 29543156††† 29543157†††

29543158‡‡‡ 29543159‡‡‡ 29543160††† 29543161††† 29543175‡‡‡ 29543176‡‡‡ 29543177‡‡‡ 29543178‡‡‡ 29543179‡‡‡ 29543180‡‡‡

807 807 807 807 807 807 807 807 807 807

807 750 807 807 807 750 807 807 807 807

807 807 807 807 807 807 807 807 750 807

807 807 807 750 750 750 807 807 750 807

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

02

Fill Tube

600 600 601 601 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 600 600 600 600 600 600 600 600 600

600 600 600 601 601 601 601 601 600 600

05

133

609 609 610 610 609 610 609 609 609 609

609 609 609 609 609 609 610 610 609 609

609 609 610 610 610 610 609 609 610 610

609 609 609 610 610 610 610 610 610 609

10

Copyright © 2009 Allison Transmission, Inc.

769 769 769 769 769 769 769 769 769 769

769 714/769 769 769 769 714/769 769 769 769 769

769 769 769 769 769 769 769 769 714/769 769

769 769 769 714/769 714/769 714/769 769 769 714/769 769

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 511 512 512 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 511 511 511 511 511 511 511 511 511

511 511 511 512 512 512 512 512 511 511

15

1740 1740 1739 1739 1641 1739 1740 1740 1641 1740

1641 1641 1641 1641 1641 1640 1739 1739 1739 1740

1641 1641 1739 1739 1739 1739 1740 1740 1640 1641

1740 1740 1740 1640 1640 1641 1739 1739 1640 1641

16

20091001

660 660 662 662 612 612 612 612 646/660 660

646/660 646/660 646/660 646/660 646/660 575/662 662 662 662 660

612 612 612 612 612 612 612 612 575/662 646/660

612 612 612 612 612 612 612 612 612 612

20

928 930 928 930 927 928 927 927 927 927

926 927 928 929 930 928 928 930 928 927

928 930 928 930 928 930 928 928 928 928

927 928 929 928 929 929 928 928 928 926

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ††† See SIL 6-WT-04. ‡‡‡ See SIL 2-WT-04.

4000RM 4000RM B 500RM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4000PRM B 500RM

MODEL

29543128††† 29543129††† 29543130‡‡‡ 29543131††† 29543132††† 29543133††† 29543134††† 29543135††† 29543136††† 29543137‡‡‡

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

543 543 544 544 543 544 543 543 543 543

543 511 543 543 543 511 544 544 543 543

543 543 544 544 544 544 543 543 512 544

543 543 543 512 512 512 544 544 512 543

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

31

PTO Provision

543 543 545 545 543 545 543 543 543 543

543 543 543 543 543 543 545 545 543 543

543 543 545 545 545 545 543 543 545 545

543 543 543 545 545 545 545 545 545 543

34

20091001

861 861 867 867 816 816 816 849 826 861

826 582/826 826 826 826 582/826 861 861 861 861

817 817 817 817 850 850 817 850 582/826 826

849 849 849 588/821 588/821 588/821 821 854 587/817 817

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

133A

29543158 29543159 29543160 29543161 29543175 29543176 29543177 29543178 29543179 29543180

29543148 29543149 29543150 29543151 29543152 29543153 29543154 29543155 29543156 29543157

29543138 29543139 29543140 29543141 29543142 29543143 29543144 29543145 29543146 29543147

A/N†

29543128 29543129 29543130 29543131 29543132 29543133 29543134 29543135 29543136 29543137

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4000PRM 4000PRM 4000RM 4000RM 4000RM 4000RM 4500PRM 4000PRM 4000PRM 4000PRRM

4000PRRM 4000RRM 4000RRM 4500PRRM 4500PRRM B 500RM B 500RM B 500RM B 500RRM B 500RRM

B 500RRM 4500RM 4000RM 4000PRM 4000PRM 4500PRRM 4500PRM 4500PRM 4500RM B 500RM

29544899 29544900 29544901 29544902 29544903 29544904 29544905 29544906 29544907 29544908

29544909 29544910 29544911 29544912 29544913 29544914 29544915 29544916 29544917 29544918

29544919 29549560 29549632 29549633 29549634 29549635 29549636 29549637 29549638 29549639

833 833 833 833 833 833 833 833 833 833

833 833 833 833 833 833 833 833 833 833

833 833 833 833 833 833 833 833 833 833

750 750 833 833 833 833 833 833 833 833

01

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 629 629 629 629 629 629 629 629 629

629 628 629 629 629 629 629 629 629 629

02

Fill Tube

600 601 600 600 600 600 601 601 601 600

600 600 600 601 601 600 600 600 600 600

600 600 600 600 600 600 601 600 600 600

600 600 601 601 601 601 601 600 600 600

05

134

609 609 609 610 610 610 610 610 609 609

610 609 609 610 610 609 609 609 609 609

610 610 609 609 609 609 610 610 610 610

609 609 610 610 610 610 610 610 610 610

10

Copyright © 2009 Allison Transmission, Inc.

801 801 801 801 801 801 801 801 801 801

801 801 801 801 801 801 801 801 801 801

801 801 801 801 801 801 801 801 801 801

730 771 801 801 801 801 801 801 801 801

08

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

1005 1005 1005 1005 1005 1005 1005 1005 1005 1005

14

511 512 511 511 511 511 512 512 512 511

511 511 511 512 512 511 511 511 511 511

511 511 511 511 511 511 512 511 511 511

511 511 512 512 512 512 512 511 511 511

15

1822 1821 1848 1848 1848 1848 1848 1848 1848 1849

1821 1821 1822 1821 1821 1822 1822 1822 1822 1822

1822 1822 1821 1821 1822 1822 1821 1821 1821 1821

1702 1702 1821 1821 1821 1821 1821 1821 1821 1821

16

20091001

660 612 612 612 612 662 612 612 612 612

662 662 660 662 662 612 612 612 660 660

612 612 612 612 612 612 612 612 612 662

646 645 612 612 612 612 612 612 612 612

20

930 930 928 930 928 928 930 928 928 928

930 928 927 928 930 927 929 928 927 928

926 928 927 928 927 928 928 928 930 928

766 928 926 927 928 929 930 928 929 930

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate. ‡‡‡ See SIL 2-WT-04.

B 500RRM B 500RM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4000PRM 4000PRM 4000PRM

MODEL

29543969 29543970 29544891 29544892 29544893 29544894 29544895 29544896 29544897 29544898

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

545 545 545 546 546 546 546 546 545 545

546 545 545 546 546 545 545 545 545 545

546 546 545 545 545 545 546 546 546 546

511 532 546 546 546 546 546 546 546 546

25

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

30

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

31

PTO Provision

543 543 543 545 545 545 545 545 543 543

545 543 543 545 545 543 543 543 543 543

545 545 543 543 543 543 545 545 545 545

543 543 545 545 545 545 545 545 545 545

34

20091001

917 853 849 849 849 933 853 853 853 850

917 917 917 867 867 849 849 850 917 917

849 849 849 849 849 849 854 850 850 917

662 698 853 853 853 853 853 849 849 849

39

Copyright © 2009 Allison Transmission, Inc.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

35

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

71

TPS

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

— — — — — — — — — —

73

VIM

134A

29544919 29549560 29549632 29549633 29549634 29549635 29549636 29549637 29549638 29549639

29544909 29544910 29544911 29544912 29544913 29544914 29544915 29544916 29544917 29544918

29544899 29544900 29544901 29544902 29544903 29544904 29544905 29544906 29544907 29544908

A/N†

29543969 20543970 29544891 29544892 29544893 29544894 29544895 29544896 29544897 29544898

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

TRANSMISSION ASSEMBLY NUMBER INDEX

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

B 500RM B 500RRM

MODEL

833 833

01

629 629

02

Fill Tube

600 600

05

135

609 609

10

Copyright © 2009 Allison Transmission, Inc.

801 801

08

1005 1005

14 511 511

15 1849 1849

16

20091001

612 660

20 927 930

21

Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

† Assembly Number—Found On Your Transmission Nameplate.

29549640 29549641

A/N†

Main Hsg

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

PARTS CATALOG PC2456EN

TRANSMISSION ASSEMBLY NUMBER INDEX

PARTS CATALOG PC2456EN

545 545

25 — —

30 — —

31

PTO Provision 543 543

34

20091001

849 933

39

Copyright © 2009 Allison Transmission, Inc.

— —

35 — —

70

P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness

† Assembly Number—Found On Your Transmission Nameplate.

— —

24

Flex- RotatRtrdr plate/ ing Adapter Clutch Accum — —

71

TPS

— —

73

VIM

135A

A/N†

29549640 29549641

To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

A/N

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

01–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

3 6

01

2 4

5

1

10 7 8

9

22

20

11 21

17

12

16

13 14 15 23

18

24

47

25 19

26 46

42

27

39

41

40

28 38 31

36 37

32 33 34 35

44

30

29

43

45 V04763.04.00

Figure 01A. Main Housing

20091001

Copyright © 2009 Allison Transmission, Inc.

01–1.2

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

3

2 4

1 5 6 7 8

14

11 15 9

10 12

21

16 26

13 17

22 27

29

28

18 30

31 32

34 33

24

19

20

23

25 V09822.00.00

Figure 01B. Main Housing

01–1.3

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 01-722 Main Housing, Figure 01A See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. REF NO. 1 2 3 4 5 6 7 7 8 9 10 11

11 12

12 13 14 15

16 17 18 19 20 21 22

NOMENCLATURE Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 100 mm . . . . . . . . . . . . . . . . . . . . . . Backplate Assembly, C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate Assembly, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rivet, 3 OD x 6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P1 Planetary Ring. Used Prior To S/N 6610129798. Service With 29543238 Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P1 Planetary Ring. Used Only With 29542201 Thrust Plates. Used Starting With S/N 6610129798. . . . . . . . . . . . . . Plate, C3 Clutch Friction. Used Prior To S/N 6610062126 With TID 2 Or Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . Plate, C3 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring Assembly, C3 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . Plate, Piston Return. 29501426 Return Plate Must Be Used With 29515628 Spring Assembly. Service 29501426 Return Plate And 29515628 Spring Assembly With 29542644 Tapered Piston Return Plate Kit. See SIL 9-WT-04. . . . . . . . . . . . . . . . Plate, Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer Assembly, C3 Spring. 29515628 Spring Assembly Must Be Used With 29539518 Piston Assembly And 29501426 Piston Return Plate. See SIL 12-WT-95. Service 29515628 Spring Assembly And 29501426 Return Plate With 29542644 Tapered Piston Return Plate Kit. See SIL 9-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer Assembly, C3 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring. Service With 29539518 Piston Assembly And 29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . Sealring. Service With 29539518 Piston Assembly And 29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . Piston Assembly, C3 Clutch. 29539518 Piston Assembly Must Be Used With 29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rivet, 3 OD x 6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C4 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C4 Clutch Friction. Used Prior To S/N 6610062126 With TID 2 Or Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . Spring Assembly, C4 Piston Return . . . . . . . . . . . . . . . . . . . . . . . .

PART NO. 29507883 ** 11515469 29542202 ** 29507815 29542201 11506706

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 14 1 1 4 12

14

28

56

2 4 24

4 8 48

8 16 96

01

29505630

1

1

2

4

29542339

1

1

2

4

29529291 29536349 29506206

5 4 4

20 16 8

40 32 16

80 64 32

29542644 29541014

1 1

4 4

8 8

16 16

29542644 29542643

1 1

2 2

4 4

8 8

29515625 ***

1

29507879 ***

1

29539518 29542203 ** 11506706 29542201 29505691 29536349

1 1 12 4 1 5

4

8

16

12 4 1 20

24 8 2 40

48 16 4 80

5 4

20 8

40 16

80 32

29529291 29506206

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20091001

Copyright © 2009 Allison Transmission, Inc.

01–2.1

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 01-722

(cont’d)

Main Housing, Figure 01A See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. REF NO. 23

23 24

24 25 26 27

28 29

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

45

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Plate, Piston Return. 29501426 Return Plate Must Be Used With 29515628 Spring Assembly. Service 29501426 Return Plate And 29515628 Spring Assembly With 29542644 Tapered Piston Return Plate Kit. See SIL 9-WT-04. . . . . . . . . . . . . . . . 29542644 Plate, Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541014 Retainer Assembly, C4 Spring. 29515628 Spring Assembly Must Be Used With 29539518 Piston Assembly And 29501426 Piston Return Plate. See SIL 12-WT-95. Service 29515628 Spring Assembly And 29501426 Return Plate With 29542644 Tapered Piston Return Plate Kit. See SIL 9-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542644 Retainer Assembly, C4 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542643 Sealring. Service With 29539518 Piston Assembly And 29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . 29515625 Sealring. Service With 29539518 Piston Assembly And 29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . 29507879 Piston Assembly, C4 Clutch. 29539518 Piston Assembly Must Be Used With 29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29539518 Housing, C4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505690 Plate, C5 Clutch Friction. Prior To S/N 6610007954, Replace 29505764 C5 Friction Plate With 29541825 C5 Friction Plate. See SIL 8-WT-96. 29541825 C5 Friction Plate Must Be Used With Either 29505637 Close Ratio P3 Ring Gear Or 29507716 Wide Ratio P3 Ring Gear. See SIL 12-WT-03. . . . . . . . . . . . . . . . . . . . . 29541825 Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505771 Bolt, M5 x 0.8 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515355 Cover, Connector Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502002 Connector Assembly, 24-Way Feedthrough . . . . . . . . . . . . . . . . . . . . . 12129810 Seal, 24-Way Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514674 Bolt, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 Plate, Identification. See SIL 19-TR-05. . . . . . . . . . . . . . . . . . . . . . . . . 29547827 Screw, No. 14 x 1⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141445 Bolt, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 Sensor Assembly, Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543435 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511508 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544593 Housing, Main. Used Starting With S/N 6610002667. When Replacing 29503911 Main Housing, Also Order 29519127 External Harness Kit And 29529475 Feedthrough Harness. See SIL 45-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 Insert, Recoil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541599

1 1

4 4

8 8

16 16

1 1

2 2

4 4

8 8

1 1

4 1

8 2

16 4

8 9 2 1 1 1 14 1 1 1 1 1 1 1 1

8 9 12 1 2 1 14 1 1 1 1 1 1 2 2

16 18 24 2 4 2 28 2 2 2 2 2 2 4 4

32 36 48 4 8 4 56 4 4 4 4 4 4 8 8

***

1

***

1

* *

1 12

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

01–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 01-722

(cont’d)

Main Housing, Figure 01A See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. REF NO. 46 47

NOMENCLATURE

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Bracket, Converter Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515617 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354

3 3

3 6

6 12

12 24

01

GROUP 01-722A Main Housing, Figure 01A Same As Group 01-722, Except For Parts Listed Below. See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. 33

Connector Assembly, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092196

1

2

4

8

1 3 2 1 1

2

4

8

8

8

16

32

8

8

16

32

GROUP 01-722B Main Housing, Figure 01A Same As Group 01-722, Except For Parts Listed Below. See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. 33 NI NI NI NI

Connector Assembly, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092196 Clamp, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *** Clamp, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *** Bracket, Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *** Harness Assembly, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ***

GROUP 01-750 Main Housing, Figure 01A Same As Group 01-722, Except For Parts Listed Below. See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. 13–14 25–26 29

29

31–34 44

Not Used In This Group. Not Used In This Group. Plate, C5 Clutch Friction. Used From S/N 6610007954 To S/N 6610027070. When Rebuilding Transmissions Prior To S/N 6610007954, Replace 29505764 C5 Friction Plate With 29541825 C5 Friction Plate. See SIL 8-WT-96. 29541825 C5 Friction Plate Must Be Used With Either 29505637 Close Ratio P3 Ring Gear Or 29507716 Wide Ratio P3 Ring Gear. See SIL 12-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . 29541825 Plate, C5 Clutch Friction. Used Starting With S/N 6610027070. Must Be Used With 29534835 Wide Ratio P3 Ring Gear Or 29534836 Close Ratio P3 Ring Gear. See SIL 3-WT-98 And SIL 12-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536341 Not Used In This Group. Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 *

1

* Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

NI — Not Illustrated 20091001

Copyright © 2009 Allison Transmission, Inc.

01–2.3

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 01-807 Main Housing, Figure 01A Same As Group 01-722, Except For Parts Listed Below. See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. REF NO. 1 8 13–14 21 25–26 29 30 31–34 44

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536668 ** Plate, C3 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340 Not Used In This Group. Plate, C4 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340 Not Used In This Group. Plate, C5 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536341 Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536350 Not Used In This Group. Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 *

1 5

20

40

80

5

20

40

80

8 9

8 9

16 18

32 36

14

28

56

2 6 1 20 20 4 4

4 12 2 40 40 8 8

8 24 4 80 80 16 16

6 1 20 20 4 4 1 8 9 6 3 2

12 2 40 40 8 8 2 16 18 12 6 4

24 4 80 80 16 16 4 32 36 24 12 8

2 1 1

4 2 2

8 4 4

1

GROUP 01-833 Main Housing, Figure 01B See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Clutch Assembly, C3/C4. See SIL 15-WT-05. . . . . . . . . . . . . . . . . . . . . 29542501 Bolt, Flange Hd, M10 x 1.5 x 100 mm . . . . . . . . . . . . . . . . . . . . . . 11515469 Backplate Assembly, C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542510 Backplate Assembly, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 29542511 Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540398 Gear, P1 Planetary Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542339 Plate, C3 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340 Plate, C3 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542506 Plate Assembly, C3 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . 29542504 Piston Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542503 Housing Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542507 Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540398 Housing, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542508 Plate, C4 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542506 Plate, C4 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340 Plate Assembly, C4 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . 29542504 Piston Assembly, C4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542503 Housing, C4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542502 Plate, C5 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536341 Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536350 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 Bracket, Converter Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515617 Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544593 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 Insert, Recoil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541599 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 Sensor Assembly, Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543435 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383

** **

**

* *

1 14 1 1 6 1 5 5 1 1 1 6 1 6 5 1 1 1 8 9 3 3 1 1 12 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

01–2.4

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 01-833

(cont’d)

Main Housing, Figure 01B See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. REF NO. 29 30 31 31 32 33 34

NOMENCLATURE Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Identification. See SIL 19-TR-05. . . . . . . . . . . . . . . . . . . . . . . . . Plate, Identification (Hungary). See SIL 19-TR-05. . . . . . . . . . . . . . . . . Screw, No. 14 x 1⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cap, Internal Harness Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29511508 29537507 29547827 29547855 141445 11514355 29543436

1 1 1 1 1 14 1

1 1 1 1 1 14 1

2 2 2 2 2 28 2

4 4 4 4 4 56 4

1

2

4

8

GROUP 01-834 Main Housing, Figure 01B Anodized Same As Group 01-833, Except For Parts Listed Below. See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. 23

Housing Assembly, Main, Anodized. Service With 29544598 Housing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542513

20091001

Copyright © 2009 Allison Transmission, Inc.

01–2.5

01

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

5

1 2

7 6

4

3

8

V03911.01.00

Figure 02. Fill Tube

02–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 02-602 Fill Tube, Figure 02 REF NO. 1 2 3 4 5 6 7 8

NOMENCLATURE Screw, Tapping, M8 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp, Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Fill Tube. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicator, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Oil Fill Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Tapping, M8 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO. 29519212 29506327 29546229 23049200 29518117 29507755 29519212

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1

2 2 4 1 1 2 2

4 4 8 2 2 4 4

8 8 16 4 4 8 8

1

2

4

8

1

2

4

8

1

2

4

8

GROUP 02-621 Fill Tube, Figure 02 Same As Group 02-602, Except For Parts Listed Below. 4–6 8

Not Used In This Group. Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729

GROUP 02-624 Fill Tube, Figure 02 Same As Group 02-602, Except For Parts Listed Below. 4–5 8

Not Used In This Group. Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729

GROUP 02-627 Fill Tube, Figure 02 Same As Group 02-602, Except For Parts Listed Below. 1–2 4–5 8

Not Used In This Group. Not Used In This Group. Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729

GROUP 02-628 Fill Tube, Figure 02 Same As Group 02-602, Except For Parts Listed Below. 1–2

Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

02–2.1

02

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 02-629 Fill Tube, Figure 02 Same As Group 02-602, Except For Parts Listed Below. REF NO. 1–2 4–7 8

NOMENCLATURE

PART NO.

Not Used In This Group. Not Used In This Group. Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729

02–2.2

Copyright © 2009 Allison Transmission, Inc.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

2

4

20091001

8

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

05 4 1 5

2 6

3

7

8

V05510

Figure 05A. Main Shaft (Close Ratio)

20091001

Copyright © 2009 Allison Transmission, Inc.

05–1.1

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4

1 5

2 6

3

7

V03632

Figure 05B. Main Shaft (Wide Ratio)

05–1.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 05-600

\

Main Shaft, Figure 05A Close Ratio REF NO. 1 1 1 1 1 1 1 2 3 4 5 6 7 8

NOMENCLATURE Shim, Selective, 0.27 mm (0.01 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.54 mm (0.02 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.81 mm (0.03 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.08 mm (0.04 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.35 mm (0.05 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.62 mm (0.06 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.89 mm (0.07 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 54.6 mm ID . . . . . . . . . . . . . . . . . . . . . . Gear, P2 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P3 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29501117 29501118 29501119 29501120 29501121 29501122 29512774 29514684 29507873 ** 29507871 29505608 29549768 29514151 29542205

AR AR AR AR AR AR AR 1 1 1 1 1 1 1

29503218 29503219 29503220 29503221 29503222 29503223 29503224 29503225 29507874 ** 29507871 29505607 29542825 29542515

AR AR AR AR AR AR AR 1 1 1 1 1 1

1

2 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4

8 8 8 8 8 8 8 8

4 2 2 2 2

8 4 4 4 4

16 8 8 8 8

2 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4

8 8 8 8 8 8 8 8

4 2 2 2

8 4 4 4

16 8 8 8

2

4

8

GROUP 05-601 Main Shaft, Figure 05B Wide Ratio 1 1 1 1 1 1 1 2 3 4 5 6 7

Shim, Selective, 0.27 mm (0.01 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.54 mm (0.02 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.81 mm (0.03 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.08 mm (0.04 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.35 mm (0.05 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.62 mm (0.06 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.89 mm (0.07 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 54.6 mm ID . . . . . . . . . . . . . . . . . . . . . . Gear, P2 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 05-612 Main Shaft, Figure 05A Straight 7 Same As Group 05-600, Except For Parts Listed Below. 1

Shim, Not Selective, 0.81 mm (0.03 inch) . . . . . . . . . . . . . . . . . . . . . . . 29501119

** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

05–2.1

05

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1

3

4 2 5

6 7

8

9

10

11

15

13

16

12

17 20 21 22

14 18

23 24

19 25

V07030.05.00

Figure 08. Flange

08–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-714 Flange, Figure 08 REF NO. 1–12 13 14 15 16 16 17 18 19 20 21 22 23–25

NOMENCLATURE Not Used In This Group. Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Service Bolt Kit. See SIL 15-WT-98 And SIL 1-WT-99. . . . . . . . . . . . . O-ring, 66.3 mm ID, For MD/B 300/B 400 Only . . . . . . . . . . . . . . . O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 9.1 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 30 Allen Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locktab. Service with 29535910 Bolt Kit. . . . . . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 30 mm. Service with 29535910 Bolt Kit. . . . . . . . . . . Not Used In This Group.

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29509948

1

1

2

4

29535910 29502439 29511444 29511437 29535634 29535692 29511093 29501361 *** 11515393

1 1 1 2 2 2 1 1 2

2 2 2 4 4 4 1

4 4 4 8 8 8 2

8 8 8 16 16 16 4

2

4

8

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

GROUP 08-714A Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–4 5 6–14 21 22–25

Not Used In This Group. Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541099 Not Used In This Group. Locktab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511034 Not Used In This Group.

GROUP 08-714B Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–3 4 5–14 21 22–25

Not Used In This Group. Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541098 Not Used In This Group. Locktab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511034 Not Used In This Group.

GROUP 08-729 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–6 7

Not Used In This Group. Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped Transmissions, Service 29510306 Output Yoke With 29541157 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541157

(continued on next page) *** No Longer Available From Allison Transmission.

20091001

Copyright © 2009 Allison Transmission, Inc.

08–2.1

08

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-729

(cont’d)

Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. REF NO. 7

8

8

9 10 11–14

NOMENCLATURE

PART NO.

Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped Transmissions, Service 29510306 Output Yoke With 29541164 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541164 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510306 Output Yoke With 29541157 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510306 Output Yoke With 29541164 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Yoke, Output, 1710 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541107 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

GROUP 08-730 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–6 7

7

8

8

9 10 11–14

Not Used In This Group. Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped Transmissions, Service 29511516 Output Yoke With 29541159 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541159 Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped Transmissions, Service 29511516 Output Yoke With 29541166 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541166 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29511516 Output Yoke With 29541159 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29511516 Output Yoke With 29541166 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Yoke, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541109 Not Used In This Group.

08–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-731 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. REF NO. 1–6 7

7

8

8

9–10 11 12–14

NOMENCLATURE Not Used In This Group. Yoke Assembly, Output, 1810 Full Round. In Non-Retarder Equipped Transmissions, Service 29510305 Output Yoke With 29541161 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Yoke Assembly, Output, 1810 Full Round. In Retarder Equipped Transmissions, Service 29510305 Output Yoke With 29541168 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510305 Output Yoke With 29541161 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510305 Output Yoke With 29541168 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Yoke, Output, 1810 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29541161

1

1

2

4

29541168

1

1

2

4

08 29541104

1

1

2

4

29541103

1

1

2

4

29540175

1

1

2

4

29541160

1

1

2

4

29541167

1

1

2

4

29541104

1

1

2

4

29541103

1

1

2

4

29540174

1

1

2

4

GROUP 08-732 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–6 7

7

8

8

9–10 11 12–14

Not Used In This Group. Yoke Assembly, Output, 1710 Full Round. In Non-Retarder Equipped Transmissions, Service 29510307 Output Yoke With 29541160 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Yoke Assembly, Output, 1710 Full Round. In Retarder Equipped Transmissions, Service 29510307 Output Yoke With 29541167 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510307 Output Yoke With 29541160 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510307 Output Yoke With 29541167 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Yoke, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

08–2.3

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-738 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. REF NO. 1

2

3 4 5–14

NOMENCLATURE

PART NO.

Flange Assembly, Output, 1710 Threaded. In Retarder Equipped Transmissions, Service 29511637 Output Flange With 29541169 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . 29541169 Slinger, Output Flange. In Retarder Equipped Transmissions, When Servicing 29511637 Output Flange With 29541169 Output Flange Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Flange, Output, 1710 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541096 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

GROUP 08-739 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1

2

3–4 5 6–14

Flange Assembly, Output, 1810 Threaded. In Retarder Equipped Transmissions, Service 29511636 Output Flange With 29541170 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . . 29541170 Slinger, Output Flange. In Retarder Equipped Transmissions, When Servicing 29511636 Output Flange With 29541170 Output Flange Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Flange, Output, 1810 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541097 Not Used In This Group.

GROUP 08-742 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–5 6 7–14

Not Used In This Group. Flange, Output, Blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510456 Not Used In This Group.

GROUP 08-743 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–3 4 5–14

Not Used In This Group. Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541098 Not Used In This Group.

08–2.4

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-744 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. REF NO. 1–4 5 6–14

NOMENCLATURE

PART NO.

Not Used In This Group. Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541099 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

GROUP 08-747 Flange, Figure 08

08

Same As Group 08-714, Except For Parts Listed Below. 1–11 12

Not Used In This Group. Coupling, Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514696

1

1

2

4

29541158

1

1

2

4

29541165

1

1

2

4

29541104

1

1

2

4

29541103

1

1

2

4

29541108

1

1

2

4

1

1

2

4

1

4

8

16

GROUP 08-748 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–6 7

7

8

8

9 10 11–14

Not Used In This Group. Yoke Assembly, Output, 1760 Half Round. In Non-Retarder Equipped Transmissions, Service 29510309 Output Yoke With 29541158 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Yoke Assembly, Output, 1760 Half Round. In Retarder Equipped Transmissions, Service 29510309 Output Yoke With 29541165 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510309 Output Yoke With 29541158 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510309 Output Yoke With 29541165 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Yoke, Output, 1760 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

GROUP 08-769 Flange, Figure 08 1–12 13 14–15 16

Not Used In This Group. Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509948 Not Used In This Group. O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511444

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

08–2.5

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-769

(cont’d)

Flange, Figure 08 REF NO. 17–22 23 24 25

NOMENCLATURE

PART NO.

Not Used In This Group. O-ring, 12.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512875 Plate, Retaining. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542517 Bolt, M14 x 2 x 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535219

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

2 1 1

4 2 2

8 4 4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

GROUP 08-770 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7

7

8

8

9 10 11–15

Not Used In This Group. Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped Transmissions, Service 29510306 Output Yoke With 29541157 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541157 Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped Transmissions, Service 29510306 Output Yoke With 29541164 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541164 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510306 Output Yoke With 29541157 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510306 Output Yoke With 29541164 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Yoke, Output, 1710 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541107 Not Used In This Group.

GROUP 08-771 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7

7

8

Not Used In This Group. Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped Transmissions, Service 29511516 Output Yoke With 29541159 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541159 Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped Transmissions, Service 29511516 Output Yoke With 29541166 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541166 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29511516 Output Yoke With 29541159 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104

(continued on next page)

08–2.6

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-771

(cont’d)

Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. REF NO. 8

9 10 11–15

NOMENCLATURE

PART NO.

Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29511516 Output Yoke With 29541166 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Yoke, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541109 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

1

2

4

1

1

2

4

08

GROUP 08-772 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7

7

8

8

9–10 11 12–15

Not Used In This Group. Yoke Assembly, Output, 1810 Full Round. In Non-Retarder Equipped Transmissions, Service 29510305 Output Yoke With 29541161 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Yoke Assembly, Output, 1810 Full Round. In Retarder Equipped Transmissions, Service 29510305 Output Yoke With 29541168 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510305 Output Yoke With 29541161 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510305 Output Yoke With 29541168 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Yoke, Output, 1810 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29541161

1

1

2

4

29541168

1

1

2

4

29541104

1

1

2

4

29541103

1

1

2

4

29540175

1

1

2

4

1

1

2

4

1

1

2

4

GROUP 08-773 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7

7

Not Used In This Group. Yoke Assembly, Output, 1710 Full Round. In Non-Retarder Equipped Transmissions, Service 29510307 Output Yoke With 29541160 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541160 Yoke Assembly, Output, 1710 Full Round. In Retarder Equipped Transmissions, Service 29510307 Output Yoke With 29541167 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541167

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

08–2.7

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-773

(cont’d)

Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. REF NO. 8

8

9–10 11 12–15

NOMENCLATURE

PART NO.

Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510307 Output Yoke With 29541160 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510307 Output Yoke With 29541167 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Yoke, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540174 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

GROUP 08-774 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1

2

3 4 5–15

Flange Assembly, Output, 1710 Threaded. In Retarder Equipped Transmissions, Service 29511637 Output Flange With 29541169 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . . 29541169 Slinger, Output Flange. In Retarder Equipped Transmissions, When Servicing 29511637 Output Flange With 29541169 Output Flange Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Flange, Output, 1710 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541096 Not Used In This Group.

GROUP 08-775 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1

2

3–4 5 6–15

Flange Assembly, Output, 1810 Threaded. In Retarder Equipped Transmissions, Service 29511636 Output Flange With 29541170 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . 29541170 Slinger, Output Flange. In Retarder Equipped Transmissions, When Servicing 29511636 Output Flange With 29541170 Output Flange Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Flange, Output, 1810 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541097 Not Used In This Group.

08–2.8

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-776 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. REF NO. 1–3 4 5–14

NOMENCLATURE

PART NO.

Not Used In This Group. Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541098 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

GROUP 08-777 Flange, Figure 08

08

Same As Group 08-769, Except For Parts Listed Below. 1–4 5 6–14

Not Used In This Group. Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541099 Not Used In This Group.

1

1

2

4

1

1

2

4

29541158

1

1

2

4

29541165

1

1

2

4

29541104

1

1

2

4

29541103

1

1

2

4

29541108

1

1

2

4

GROUP 08-778 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–11 12

Not Used In This Group. Coupling, Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514696

GROUP 08-779 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7

7

8

8

9 10 11–15

Not Used In This Group. Yoke Assembly, Output, 1760 Half Round. In Non-Retarder Equipped Transmissions, Service 29510309 Output Yoke With 29541158 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Yoke Assembly, Output, 1760 Half Round. In Retarder Equipped Transmissions, Service 29510309 Output Yoke With 29541165 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510309 Output Yoke With 29541158 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510309 Output Yoke With 29541165 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Yoke, Output, 1760 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

08–2.9

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-780 Flange, Figure 08 Straight 7 REF NO. 1–9 10 11–15 16 17–22 23 24 25

NOMENCLATURE

PART NO.

Not Used In This Group. Yoke, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542519 Not Used In This Group. O-ring, 88.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532692 Not Used In This Group. O-ring, 12.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512875 Plate, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29539045 Bolt, M14 x 2 x 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535219

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

8

1 1 1

2 1 1

4 2 2

8 4 4

1

1

2

4

1

1

2

4

1

1

2

4

GROUP 08-781 Flange, Figure 08 Straight 7 Same As Group 08-780, Except For Parts Listed Below. 1–12 13 14–15

Not Used In This Group. Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535643 Not Used In This Group.

GROUP 08-782 Flange, Figure 08 Straight 7 Same As Group 08-780, Except For Parts Listed Below. 1–2 3 4–10

Not Used In This Group. Flange, Output, 1810. Service 29542489 Flange With 29542527 Flange Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542489 * Not Used In This Group.

1

GROUP 08-784 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7

7

Not Used In This Group. Yoke Assembly, Output, SPL170 Half Round. In Non-Retarder Equipped Transmissions, Service 29536301 Output Yoke With 29541155 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541155 Yoke Assembly, Output, SPL170 Half Round. In Retarder Equipped Transmissions, Service 29536301 Output Yoke With 29541162 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541162

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.

08–2.10

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-784

(cont’d)

Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. REF NO. 8

8

9 10 11–15

NOMENCLATURE

PART NO.

Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29536301 Output Yoke With 29541155 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29536301 Output Yoke With 29541162 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Yoke, Output, SPL170 Half Round . . . . . . . . . . . . . . . . . . . . . . . . 29540169 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

1

2

4

1

1

2

4

1

1

2

4

29541156

1

1

2

4

29541163

1

1

2

4

29541104

1

1

2

4

29541103

1

1

2

4

29540170

1

1

2

4

1

1

2

4

08

GROUP 08-785 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7

7

8

8

9 10 11–15

Not Used In This Group. Yoke Assembly, Output, SPL250 Half Round. In Non-Retarder Equipped Transmissions, Service 29536302 Output Yoke With 29541156 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Yoke Assembly, Output, SPL250 Half Round. In Retarder Equipped Transmissions, Service 29536302 Output Yoke With 29541163 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29536302 Output Yoke With 29541156 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29536302 Output Yoke With 29541163 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Yoke, Output, SPL250 Half Round . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

GROUP 08-786 Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. 1–6 7

Not Used In This Group. Yoke Assembly, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . 29543201

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

08–2.11

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-786

(cont’d)

Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. REF NO. 8 9 10

NOMENCLATURE

PART NO.

Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537629 Not Used In This Group. Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542519

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

1

2

4

1 1

1 1

2 2

4 4

1

1

2

4

1 1

1 1

2 2

4 4

1 1 1

1 1 1

2 2 2

4 4 4

GROUP 08-788 Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. 1–6 7 8 9 10

Not Used In This Group. Yoke Assembly, Output, SPL250 Half Round . . . . . . . . . . . . . . . . . . . . 29543202 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537629 Not Used In This Group. Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542523

GROUP 08-789 Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. 1–6 7 9 10

Not Used In This Group. Yoke Assembly, Output, 1880 Full Round . . . . . . . . . . . . . . . . . . . . . . . 29543200 Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542521 Not Used In This Group.

GROUP 08-790 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1–6 7 8 10 11–14

Not Used In This Group. Yoke Assembly, Output, SPL170 Half Round . . . . . . . . . . . . . . . . . . . . 29540180 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Yoke, Output, SPL170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540169 Not Used In This Group.

08–2.12

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-791 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. REF NO. 1–6 7 8 10 11–14

NOMENCLATURE

PART NO.

Not Used In This Group. Yoke Assembly, Output, SPL250 Half Round . . . . . . . . . . . . . . . . . . . . 29540181 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Yoke, Output, SPL250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540170 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

1 1 1

2 2 2

4 4 4

GROUP 08-792

08

Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1–6 7 8 10 11–14

Not Used In This Group. Yoke Assembly, Output, 1710 Half Round . . . . . . . . . . . . . . . . . . . . . . 29541110 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Yoke, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541107 Not Used In This Group.

1 1 1

1 1 1

2 2 2

4 4 4

1 1 1

1 1 1

2 2 2

4 4 4

1 1 1

1 1 1

2 2 2

4 4 4

GROUP 08-793 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1–6 7 8 10 11–14

Not Used In This Group. Yoke Assembly, Output, 1760 Half Round . . . . . . . . . . . . . . . . . . . . . . 29541111 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Yoke, Output, 1760 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541108 Not Used In This Group.

GROUP 08-794 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1–6 7 8 10 11–14

Not Used In This Group. Yoke Assembly, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . 29541112 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Yoke, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541109 Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

08–2.13

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-795 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. REF NO. 1–6 7 8 10 11 12–14

NOMENCLATURE

PART NO.

Not Used In This Group. Yoke Assembly, Output, 1810 Full Round . . . . . . . . . . . . . . . . . . . . . . . 29540186 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Not Used In This Group. Yoke, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540175 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

1 1

2 2

4 4

1

1

2

4

1 1

1 1

2 2

4 4

1

1

2

4

1 1

1 1

2 2

4 4

1

1

2

4

1 1

1 1

2 2

4 4

1

1

2

4

GROUP 08-796 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1 2 3 4 5–15

Flange Assembly, Output, 1710 Threaded . . . . . . . . . . . . . . . . . . . . . . 29541100 Slinger, Output Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Not Used In This Group. Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541096 Not Used In This Group.

GROUP 08-797 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1 2 3–4 5 6–15

Flange Assembly, Output, 1810 Threaded . . . . . . . . . . . . . . . . . . . . . . 29541101 Slinger, Output Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Not Used In This Group. Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541097 Not Used In This Group.

GROUP 08-798 Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. 1–6 7 8 9 10

Not Used In This Group. Yoke Assembly, Output, 1810 Half Round. See SIL 4-WT-06. . . . . . . . 29542518 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168 Not Used In This Group. Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542519

08–2.14

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-799 Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. REF NO. 1–6 7 8 9 10

NOMENCLATURE

PART NO.

Not Used In This Group. Yoke Assembly, Output, 1880 Full Round. See SIL 4-WT-06. . . . . . . . 29542520 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168 Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542521 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

1 1 1

2 2 2

4 4 4

GROUP 08-800

08

Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. 1–6 7 8 9 10

Not Used In This Group. Yoke Assembly, Output, SPL250 Half Round. See SIL 4-WT-06. . . . . 29542522 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168 Not Used In This Group. Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542523

1 1

1 1

2 2

4 4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

GROUP 08-801 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 13

Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540456

GROUP 08-802 Flange, Figure 08 Straight 7 Same As Group 08-780, Except For Parts Listed Below. 10 14

Not Used In This Group. Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540457

GROUP 08-820 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1–6 7

Not Used In This Group. Yoke Assembly, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . 29540185

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

08–2.15

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-820

(cont’d)

Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. REF NO. 8 9–10 11 12–15

NOMENCLATURE

PART NO.

Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Not Used In This Group. Yoke, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540174 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

1

2

4

1 1 1

1 1

2 2

4 4

GROUP 08-822 Flange, Figure 08 Straight 7 With Dust Shield Same As Group 08-780, Except For Parts Listed Below. 1 2 3 4–15

Flange Assembly, Output, 1810 Companion . . . . . . . . . . . . . . . . . . . . . 29542527 Slinger, Output Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168 Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542489 * Not Used In This Group.

* Serviced Only As An Assembly—Not Available As A Detail Part.

08–2.16

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

NOTES

20091001

Copyright © 2009 Allison Transmission, Inc.

08–2.17

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2

7

8

4

9

5

3

1 10 11 6 12

13

16

15

14

18 17

20 19

21 25 26

23 22 24

V02818.02.00

Figure 10. Front Support And Oil Pump

10–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 10-609 Front Support And Oil Pump, Figure 10 Without PTO REF NO. 1 2 3 4 5 5 6 7 8 9 10 11

12

12

13 14 15 16 17

18 19 20 21 22 23 24

25 26

NOMENCLATURE Bolt, M10 x 1.5 x 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 129.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 110.27 mm OD. Used Prior To S/N 6610154915. See SIL 31-WT-04 . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 110.42 mm OD. Used Starting With S/N 6610154915. See SIL 31-WT-04 . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, 89.12 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gear Set, Cycloidal. Used Starting With S/N 6610001634. When Replacing 29501147 Cycloidal Gear Set With 29542028 Cycloidal Gear Set, Also Replace Converter Pump Assembly. See SIL 21-WT-94 And SIL 13-WT-04. . . . . . . . . . Bushing. Used Starting With S/N 6610001634 And Prior To S/N 6610139779, With 29501147 Cycloidal Gear Set Or 29515688 Cycloidal Gear Set Only. See SIL 21-WT-94 And SIL 13-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing. Used Starting With S/N 6610139779, Service 29542027 Bushing With 29542029 Bushing. See SIL 13-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sleeve, Ground. Used Starting With S/N 6610001634. When Replacing 29512741 Ground Sleeve With 29516488 Ground Sleeve, Also Replace 29505689 Turbine Shaft With 29516496 Turbine Shaft. See SIL 22-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Support Assembly, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10 x 32 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Support, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Front Support . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 17.96 OD x 52.38 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball, 19.05 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 6 x 34.5 mm. Used Starting With S/N 6610001634. When Replacing 29507712 Dowel Pin With 29516030 Dowel Pin, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit, External Butt-Joint, 99.0 mm OD. Kit Contains Three 29505863 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

11501822 11514355 29514703 ** 23047808

7 7 1 1

7 7

14 14

28 28

4

8

16

29544138

1

4

8

16

29545519 11501822 29542355 29537060 29542335

1 8 1 1 1

4 8 1 2 1

8 16 2 4 2

16 32 4 8 4

29542028

1

2

4

8

29527102

1

1

2

4

29542029 29501013 11514354 29516489 **

1 1 14 1

1 2 14

2 4 28

4 8 46

29516488 29512739 29501135 29512740 29501218 * 29507709 453621

1 1 2 1 1 1 1

2 1 4 1

4 2 8 2

8 4 16 4

1 1

2 2

4 4

29516030

1

2

4

8

29518440 29505573

1 1

1 1

2 2

4 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

10–2.1

10

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 10-610 Front Support And Oil Pump, Figure 10 With PTO Same As Group 10-609, Except For Parts Listed Below. REF NO. 3 4–5 7–9 10 15 16

17

NOMENCLATURE

PART NO.

Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514706 ** Not Used In This Group. Not Used In This Group. Housing, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505699 Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516491 ** Sleeve, Ground. Used Starting With S/N 6610001634. When Replacing 29512742 Ground Sleeve With 29516490 Ground Sleeve, Also Replace 29501069 Turbine Shaft With 29516498 Turbine Shaft. See SIL 22-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516490 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1 1

1

2

4

1

2

4

8

** Not Serviced As An Assembly—Order Detail Parts.

10–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

NOTES

20091001

Copyright © 2009 Allison Transmission, Inc.

10–2.3

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1

2

13 14 3 4 5

7 8 9 6

10 11 12 10

V03630

Figure 14. P1 Planetary

14–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 14-1005

—

P1 Planetary, Figure 14 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NOMENCLATURE P1 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P1 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . Ring, P1 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . Spindle, P1 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier And Bushing Assembly, P1 . . . . . . . . . . . . . . . . . . . . Carrier, P1 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, P1 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P1 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P1 Pinion. Set Contains Six 29505625 Gears. . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring Gear, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29501028 ** 29501024 29501029 ** 29501034 29535988

1 1 1 1 1

29535987 29535985 29535986 * 29535956 29506051 29507807 29541587 29514684 29505631

6 1 1 1 12 1 12 1 1

1

2

4

1 1

2 2

4 4

6 1

12 2

24 4

1 12 1 12 1 1

2 24 2 24 2 2

4 48 4 48 4 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

14–2.1

14

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1

2

3

4

15

5

6 7 14

8

13

9 12 10 11 9

V05388.01.00

Figure 15. P2 Planetary

15–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 15-511 P2 Planetary, Figure 15 Close Ratio REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

15

NOMENCLATURE P2 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . Ring, P2 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . Carrier And Bushing Assembly . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, 53 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P2 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P2 Pinion. Set Contains Four 29505621 Gears. . . Spindle, P2 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P3 Planetary Ring. Used Starting With S/N 6610027070. When Replacing 29505637 P3 Planetary Ring Gear With 29534836 Ring Gear, Also Replace 29527014 Or 29505764 C5 Clutch Friction Plate With 29534834 Friction Plate. See SIL 3-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29501038 ** 29501024 29501039 ** 29501034 29535988 29535989 29535990 * 29535957 29506052 29543990 29507806

1 1 1 1 1 1 1 1 8 8 1

29535991 29501197

29534836

1

2

4

2 1 1

4 2 2

8 4 4

4 16 16 1

8 32 32 2

16 64 64 4

4 1

8 1

16 2

32 4

1

1

2

4

GROUP 15-512 P2 Planetary, Figure 15 Wide Ratio Same As Group 15-511, Except For Parts Listed Below. 1 3 6 7 9 10 11 12 14

P2 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier And Bushing Assembly . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P2 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P2 Pinion. Set Contains Four 29505622 Gears. . . Spindle, P2 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P3 Planetary Ring. Used Starting With S/N 6610027070. When Replacing 29505637 P3 Planetary Ring Gear With 29534836 Ring Gear, Also Replace 29527014 Or 29505764 C5 Clutch Friction Plate With 29534834 Friction Plate. See SIL 3-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29501046 ** 29501047 ** 29535992 29535993 * 29506053 29543991 29507805

1 1 1 1 8 8 1

1

2

4

16 16 1

32 32 2

64 64 4

29535994

4

8

16

32

29534835

1

1

2

4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

15–2.1

15

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 15-522 P2 Planetary, Figure 15 Straight 7 Same As Group 15-511, Except For Parts Listed Below. REF NO. 1 14 15

NOMENCLATURE

PART NO.

P2 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530481 ** Not Used In This Group. Gear, P3 Planetary Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530482

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

1

2

** Not Serviced As An Assembly—Order Detail Parts.

15–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

123

2

118

1 68

122 120

69 70

61

121

60 59

67 66

DE TA BE CH FO CO CO RE NNEC NT DR RO OP TOR L MO PING DU LE

58 119

65

57

5

64

56

44 114

45 41

113

54

62

48 46

8

47

11 12

43

13

16

39

112

7

63

42 38

6 71

52 51 50 49

116

115

55

53

117

4

3

16

14

15

40 111

29 50 36 70

20

35

23

37 36

27 32 33

110

34

30 29

31

22

17

26 25 28

9

19 18 21

10

24

95 108

109

94 72 93

73

75 74

96

77

76 107

79

92 81

90

105

82

80

91

106

78

84

97

104

98 100 102

86

89

85

83 87

99

103 101

88 V06466.04.00

Figure 16A. Control Valve Assembly (1 of 2)

20091001

Copyright © 2009 Allison Transmission, Inc.

16–1.1

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

5 (Cont'd) 176

124

177

165

126 130 127 160

129

131 135

125

166

128

134 133

138

132 125

164

168

136

143

180

142 141

109

140 144

161 145

162 163

146

157 158

159

153 128

179

169

137 139

178

167

170 171 172 173 174 175

181 182

113

148

154 149

155 150 151

198 197

196 195 185

183

194 186 186

193

184

187

188 190

191

189

192

199 200

V06467.02.00

Figure 16A. Control Valve Assembly (2 of 2)

16–1.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 126

75 74 73

66

121

65 64

125 123

72 71

DE TA BE CH FO CO CO RE NNEC NT DR RO OP TOR L MO PING DU LE

63

124

70

62

4

69

61 60

122

5 68

48 44

45

46

49 50 47

76

51

53 54 55

56 57

118 35 117

37

7

58 59

16

43

36

6

67

52

119

120

3

2

8

38

19 22 21 18

20 116

29

50

36

70

42 41 40 39

115

30

29

27

34 28

33

32

26

25

17

24

14

16

23 15

31

13

10

12

11 9

100 113

114

99 77 98

78

80 79

101

82

81 112

84

97 86

95

110

87

85

96

111

83

89

102

109

103 105 108

107 106

91

94

90

88 92

104

93 V07031.05.00

Figure 16B. Control Valve Assembly (1 of 2)

20091001

Copyright © 2009 Allison Transmission, Inc.

16–1.3

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4 (Cont'd) 127

133

129

168

132 130 163 167

137 170

136

159 155

128

169

131

134 138 142 146

135

141 140

139

145 144 143

147 164 165

148

149

160

166

150

161 162

156 157 158

205

151 152

153 154

185 171 172

186

184 187

183

173

182 174 188

174

181

175

189 190 193

192 194 191

195

204

178

203 202 200

196 201 199

176

179

177

180 197

198

206 207

V07032.01.00

Figure 16B. Control Valve Assembly (2 of 2)

16–1.4

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

10 9

1 11 8 12 43 14

44

39 42

46

45

40 41

13

7 30 38

2

26 6

29 28 27

37

4 5

23

36

3

34

33

20

32

19

18

16

17

31

57

54

16

21

22

35

15

25 24

47

62 48

55

64

49 66

53

56

65

50

67

52

58

63

68

51

69 70 71

90

91

92

61

72 73 74

59 85

86

60 76

87

75

89 88

80

81

82 84 83

78 79 77 V09483.00.00

Figure 16C. Control Valve Assembly (1 of 2)

20091001

Copyright © 2009 Allison Transmission, Inc.

16–1.5

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1(Cont'd) 95

93

94

103

134

102

124 120

128

133

98 97

94

133

99

96

135

101

135

107 106 105

100

132

110 109 108

104 111 129

172 112

130 131

125 115

126 127

121

113

114

116

122 123

117

150

118 119 149 154

148

153

147

152 146 151

136 137 138

155

139 139

156

140

157 159 160 161

158

171

162

170 169 168 167

163 166

165

164

143

142

144

141

145

173 174

V09482.04.00

Figure 16C. Control Valve Assembly (2 of 2)

16–1.6

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 10

8

9 11

2

12 41 37

7

38

39

42

40

44 14

43

13 6

30

4 36

5

26 33 35

3

29 28 27

35 34

15

32 23

31

16

25

24

21 22

20

19

17 55

52

45

18

16

60 46

53

62

47 64

51

54

63

48

65

50

56

61

66

49

67 68 69

88

89

90

59

70 71 72

57 83

84

58 74

85

73

87 86

78

79

80 82 81

76 77 75 V11119.00.00

Figure 16D. Control Valve Assembly (1 of 2)

20091001

Copyright © 2009 Allison Transmission, Inc.

16–1.7

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 (Cont’d) 93

91

97

131

96 94 126

101 132

100

122 118

92 92

95 99

105

133

104

130 98

108

103 107

102 106

110

109 111

112

157

127 128 123

129 124

113

114

125

119 128 120 115

121 116 117

148 147 146

149 149

149

134 135

145

149

136 137

144

150

137

138

151

153 154 152

155

156 141

140

142

139

143

158 159

V11118.00.00

Figure 16D. Control Valve Assembly (2 of 2)

16–1.8

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1506 Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 4 Inch Sump Without Oil Level Sensor Same As Group 16-1546, Except For Parts Listed Below. REF NO. 5 8 45–47 54 165–182 185 187 197 199 200

NOMENCLATURE Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .

PART NO. 29507470 ** 29514842

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2

4

8

12110236

15

25

50

100

29507476 ** 29507440 29545780 29541286 29541274

1 1 2 9 34

2 50 18 68

4 100 36 136

8 400 72 272

GROUP 16-1541 16

Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 4 Inch Sump With Oil Level Sensor Same As Group 16-1546, Except For Parts Listed Below. 5

185 187 197 199 200

Control Valve Assembly. Replace 29509746 Control Valve Assembly With 29549750 Control Valve Assembly And 29514843 Internal Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .

29549750 29507476 ** 29507440 29545780 29541286 29541274

1 1 1 2 9 34

1

2

4

2 50 18 68

4 100 36 136

8 400 72 272

GROUP 16-1546 Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 2 Inch Sump With Oil Level Sensor 1–4 5 6–7 8 9–15 16 17 18

Not Used In This Group. Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29506451 **

1

29514843

1

2

4

8

29501002

1

2

4

8

12124639

1

2

4

8

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.1

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546

(cont’d)

Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 2 Inch Sump With Oil Level Sensor REF NO. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55–70 71 72 73 74 75 76

NOMENCLATURE

PART NO.

Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015243 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015243 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015243 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Connector, 4-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047785 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092199 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129710 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514675 Connector, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092197 Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129717 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 Not Used In This Group. Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538487 Body Assembly, Rotating Clutch Solenoid . . . . . . . . . . . . . . . . . . . 29537339 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506484 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501439

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2 2

4 4

8 8

2 1

4 2

8 4

16 8

1 1 1

2 2 2

4 4 4

8 8 8

2 1

4 2

8 4

16 8

1 1 1

2 2 2

4 4 4

8 8 8

2 1

4 2

8 4

16 8

2 1

4 2

8 4

16 8

2 1

4 2

8 4

16 8

1 3 2 1 1 1 2 1 1 19

2 6 4 2 2 2 2 2 2 25

4 12 8 4 4 4 4 4 4 50

8 24 16 8 8 8 8 8 8 100

3 1 1 2 1 1

3 2 2 4 2 4

6 4 4 8 4 8

12 8 8 16 8 16

(continued on next page)

16–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546

(cont’d)

Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 2 Inch Sump With Oil Level Sensor REF NO. 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111

112

NOMENCLATURE Solenoid, N/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 15.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Solenoid, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . Valve, A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.68 OD x 43.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Hx Hd Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Stationary Clutch Solenoid . . . . . . . . . . . . . . . . . Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 7.75 OD x 26.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Solenoid, Stationary Clutch . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Suction Filter. Service With 29537066 Filter Gasket. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Filter, Suction. Service With 29544785 Suction Filter Kit. Kit Contains 29543067 Suction Filter And Seal Assembly, 29537066 Filter Gasket, And Three 11515316 Bolts. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Housing, Suction Filter. Service With 29544785 Suction Filter Kit. Kit Contains 29543067 Suction Filter And Seal Assembly, 29537066 Filter Gasket, And Three 11515316 Bolts. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29536722 29503383 29503382 29507464 29502195 29537371 23016455 23014057 29507464 29502195 29511647 29507432 29507459 29538462 29507457 23049372 29535575 23046376 11515310 29507426 29511647 29502195 23049372 29507464 29537371 23014057 23016455 23049343 23049332 23049321 29507433 23046376 11515310

2 1 1 2 2 1 1 1 1 1 3 1 1 1 1 1 2 1 3 1 3 3 1 3 3 1 1 1 1 1 1 2 8

29503263 ***

1

29503670 ***

1

29502068 ***

1

8 4 4 4 4 4 4 4 2 2 6 2 2 2 2 2 2 4 3 2 6 6 2 6 6 4 4 2 2 2 2 8 10

16 8 8 8 8 8 8 8 4 4 12 4 4 4 4 4 4 8 6 4 12 12 4 12 12 8 8 4 4 4 4 16 20

(continued on next page) *** No Longer Available From Allison Transmission.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.3

32 16 16 16 16 16 16 16 8 8 24 8 8 8 8 8 6 16 12 8 24 24 8 24 24 16 16 8 8 8 8 32 30

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546

(cont’d)

Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 2 Inch Sump With Oil Level Sensor REF NO. 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153

NOMENCLATURE

PART NO.

Bolt, Flange Hd, M6 x 1.0 x 60 mm. Used Only With 29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 Bolt, Flange Hd, M6 x 1.0 x 95 mm. Used Only With 29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515310 Plate, Wire Harness Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505992 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544785 Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537066 Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . 29543067 Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542990 * Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542991 Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . 11515316 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507450 Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507479 ** Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 Spring, 11.1 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049312 Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500963 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503673 Spring, 14.8 OD x 44.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049325 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503674 Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 Solenoid. See SIL 22-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . 29545638 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507430 Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 Valve, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507460 Spring, 11.43 OD x 41.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501071 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049341 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2 4

4 8

8 16

2 1 4 1 1 1 1 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 4 2 4 4

4 4 8 4 8 8

8 8 16 8 16 16

4 12 2 4

8 24 4 8

16 48 8 16

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 4 4 4 4 4 4 4

8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 16 16 8 8 8 8 8 8 8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

16–2.4

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546

(cont’d)

Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 2 Inch Sump With Oil Level Sensor REF NO. 154 155 156 157 158 159 160 161 162 163 164 165

166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188

NOMENCLATURE Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 16.26 OD x 46.23 mm . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 14.9 OD x 64.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly Kit, Oil Level. Kit Contains 29549755 Oil Level Sensor Assembly, 29530104 Oil Level Sensor Assembly Harness Adapter, And Two 29536564 Shoulder Bolts. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Oil Level Sensor . . . . . . . . . . . . . . . . . . . . Ferrule, One-Piece, Viton® . . . . . . . . . . . . . . . . . . . . . . . Harness Adapter, Oil Level Sensor Assembly . . . . . . . . . . . . Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Oil Level. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . Bracket, Oil Level Sensor. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . O-ring, 23.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor, Oil Level. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Base. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . Plate, Separator. When Replacing 29501098 Separator Plate, Use 29524398 Separator Plate And 29542920 Gasket. . . . . . Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Oil Drain. See SIL 5-WT-98. . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

23049391 23049342 23049345 23049318 6885065 23049340 23049345 29507462 29507456 29538477 29500822

1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4 4 4 4

8 8 8 8 8 8 8 8 8 8 8

29549754 29536564 29549755 29544782 29530104 12064758 12047783 12047767 12047581 12047787 12047786 11516059

1 2 1 2 1 1 1 3 3 1 1 2

2 4 2 4 2 2 2 6 6 2 2 2

4 8 4 8 4 4 4 9 8 4 4 4

8 16 8 16 8 8 8 18 18 8 8 8

29507921 ***

1

29507905 *** 23048627

1 1

2

4

8

29507908 *** 29507907

1 1

2

4

8

29507906 ***

1

29524398 29542920 29506448 ** 23046354 29510368 29534362

1 1 1 2 1 1

4 4

8 8

16 16

8 2 4

16 4 8

32 8 16

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.5

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546

(cont’d)

Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 2 Inch Sump With Oil Level Sensor REF NO. 189 190 191 192 193 194 195 196 197 198 199 200

NOMENCLATURE

PART NO.

O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * Cover, Filter. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507434 Not Used In This Group. Sealring, 88.2 mm ID. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . 29501469 O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 Gasket, Main Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501099 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 8 1 1 2

25 8 8

50 16 16

100 32 32

8

16

32

2 2 2 1 43

50 50 50 4 86

100 100 100 8 172

400 400 400 16 344

1

4

8

16

1 1 1

4

8

16

2

4

8

1

2

4

8

1

2

4

8

1

2

4

8

1

2

4

8

GROUP 16-1601 Control Valve, Figure 16A S/N 6610002667 To S/N 6610014083 4 Inch Sump Without Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 1 2

5 6 8

10–15 16 17 21 24 28 31 33 35 38 41 44–47 66

111⁄16. Used

Lockwasher, With 29512842 Panel Nut Only. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303 Nut, Panel, 15⁄8-18. When Replacing 29512842 Panel Nut With 29544003 Panel Nut, Discard 23016303 Lockwasher. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29517141 ** Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542686 Wiring Harness, Internal. When Replacing 29516326 Wiring Harness With 29542676 Wiring Harness, See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542676 Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . 29541279

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

16–2.6

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1601

(cont’d)

Control Valve, Figure 16A S/N 6610002667 To S/N 6610014083 4 Inch Sump Without Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 95 116 165–182 185 185 187 187 193 193 195 195

NOMENCLATURE Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wire Harness Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate Assembly, Channel. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Filter. Used Prior To S/N 6610009730. See SIL 9-WT-96. . Cover, Filter. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 88.2 mm ID. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 85.3 mm ID. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

11515310 29505992

3 1

3 2

6 4

12 8

29507476 **

1

29524439 **

1

29507440

1

2

4

8

29533077 29507434

1 2

2 8

4 16

8 32

29524447

2

8

16

32

29501469

2

50

100

400

29548953

2

50

100

400

23016303

1

4

8

16

29544003 29517142 **

1 1

4

8

16

29542685

1

2

4

8

29544141

1

2

4

8

29542675

1

2

4

8

29501002

1

2

4

8

GROUP 16-1602 Control Valve, Figure 16A S/N 6610002667 To S/N 6610014083 4 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 1 2

5 6 6 8

10–15 16

Lockwasher, 111⁄16. Used With 29512842 Panel Nut Only. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Panel, 15⁄8-18. When Replacing 29512842 Panel Nut With 29544003 Panel Nut, Discard 23016303 Lockwasher. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal. Used Only With 29544668 Or 29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . Wiring Harness, Internal. When Replacing 29516325 Wiring Harness With 29542675 Wiring Harness, See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.7

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1602

(cont’d)

Control Valve, Figure 16A S/N 6610002667 To S/N 6610014083 4 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 17 21 24 28 31 33 35 38 41 44 95 116 185 185 187 187 193 193 195 195

NOMENCLATURE

PART NO.

Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 Plate, Wire Harness Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505992 Plate Assembly, Channel. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507476 ** Plate Assembly, Channel. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524439 ** Plate, Channel. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507440 Plate, Channel. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533077 Cover, Filter. Used Prior To S/N 6610009730. See SIL 9-WT-96. . 29507434 Cover, Filter. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 Sealring, 88.2 mm ID. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501469 Sealring, 85.3 mm ID. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

2

4

8

3 1

3 2

6 4

12 8

1

2

4

8

1 2

2 8

4 16

8 32

2

8

16

32

2

50

100

400

2

50

100

400

1

4

8

16

1 1

4

8

16

1 1

GROUP 16-1603 Control Valve, Figure 16A S/N 6610002667 To S/N 6610014083 2 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 1 2

5

111⁄16. Used

Lockwasher, With 29512842 Panel Nut Only. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303 Nut, Panel, 15⁄8-18. When Replacing 29512842 Panel Nut With 29544003 Panel Nut, Discard 23016303 Lockwasher. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29517143 **

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

16–2.8

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1603

(cont’d)

Control Valve, Figure 16A S/N 6610002667 To S/N 6610014083 2 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 6 6 8

10–15 16 17 21 24 28 31 33 35 38 41 44 95 116 185 185 187 187 193 193 195 195 197 199 200

NOMENCLATURE Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal. Used Only With 29544668 Or 29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . Wiring Harness, Internal. When Replacing 29516325 Wiring Harness With 29542675 Wiring Harness, See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wire Harness Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Filter. Used Prior To S/N 6610009730. See SIL 9-WT-96. . Cover, Filter. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 88.2 mm ID. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 85.3 mm ID. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Not Used In This Group.

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29542685

1

2

4

8

29544141

1

2

4

8

29542675

1

2

4

8

29501002

1

2

4

8

12124639

1

2

4

8

11515310 29505992

3 1

3 2

6 4

12 8

29506448 **

1

29524436 **

1

29510368

1

2

4

8

29533076 29507434

1 2

2 8

4 16

8 32

29524447

2

8

16

32

29501469

2

50

100

400

29548953 29545777 29541286

2 2 43

50 50 86

100 100 172

400 400 344

** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.9

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1639 Control Valve, Figure 16A TID 1, S/N 6610014084 To S/N 6610026319 4 Inch Sump Without Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 5

6 8

9 10–15 16 31 33 44–47 66 165–182

NOMENCLATURE

PART NO.

Control Valve Assembly. Replace 29524433 Control Valve Assembly With 290549750 Control Valve Assembly And Refer To SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . . 29549750 Wiring Harness Kit, Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542686 Wiring Harness, Internal. When Replacing 29516326 Wiring Harness With 29542676 Wiring Harness, See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542676 Plate, Harness Channel. Used Starting With S/N 6610015700. See SIL 7-WT-98. . . . . . . . . . . . . 29529973 Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 Connector Assembly, Two-Way (A Solenoid) . . . . . . . . . 29528596 ** Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Not Used In This Group. Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . 29541279 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1 1

1 2

2 4

4 8

1

2

4

8

1

2

4

8

1 1 1

2

4

8

2

4

8

1

2

4

8

1

1

2

4

1

2

4

8

1

2

4

8

1

2

4

8

1

2

4

8

1 1 1

2

4

8

2

4

8

GROUP 16-1640 Control Valve, Figure 16A TID 1, S/N 6610014084 To S/N 6610026328 4 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 5

6 6 8

9 10–15 16 31 33

Control Valve Assembly. Replace 29524434 Control Valve Assembly With 29549750 Control Valve Assembly And Refer To SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . . 29549750 Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542685 Wiring Harness Kit, Internal. Used Only With 29544668 Or 29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . 29544141 Wiring Harness, Internal. When Replacing 29516325 Wiring Harness With 29542675 Wiring Harness, See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542675 Plate, Harness Channel. Used Starting With S/N 6610015591. See SIL 7-WT-98. . . . . . . . . . . . . 29529973 Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 Connector Assembly, Two-Way (A Solenoid) . . . . . . . . . 29528596 ** Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639

** Not Serviced As An Assembly—Order Detail Parts.

16–2.10

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1641 Control Valve, Figure 16A TID 1, S/N 6610014084 To S/N 6610026328 2 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 5

6 6 8

9 10–15 16 31 33 185 187 197 199 200

NOMENCLATURE Control Valve Assembly. Replace 29524435 Control Valve Assembly With 29536676 Control Valve Assembly And Refer To SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal. Used Only With 29544668 Or 29549755 il Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . Wiring Harness, Internal. When Replacing 29516325 Wiring Harness With 29542675 Wiring Harness, See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Harness Channel. Used Starting With S/N 6610015591. See SIL 7-WT-98. . . . . . . . . . . . . Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way (A Solenoid) . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Not Used In This Group.

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29536676

1

2

4

8

29542685

1

2

4

8

29544141

1

2

4

8

29542675

1

2

4

8

29529973

1

2

4

8

1 1 1 1 1 2 43

2

4

8

2

4

8

2 50 86

4 100 172

8 400 344

29549750 29542649 29542656

1 1 1

1 2 2

2 4 4

4 8 8

29541279

1

2

4

8

29501002 29528596 ** 12124639 29524436 ** 29533076 29545777 29541286

GROUP 16-1700 Control Valve, Figure 16A TID 2, Starting With S/N 6610026319 4 Inch Sump Without Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 5

6 8 44–47 66 165–182

Control Valve Assembly. Replace 29524433 Control Valve Assembly With 29549750 Control Valve Assembly And Refer To SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.11

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701 Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 4 Inch Sump With Oil Level Sensor REF NO. 1 2 3 4 5

6 6 7 8

8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Not Used In This Group. Nut, Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 Tag, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516330 Clip, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516329 Control Valve Assembly. Replace 29524434 Control Valve Assembly With 29549750 Control Valve Assembly And Refer To SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . . 29549750 Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542648 Wiring Harness Kit, Internal. Used Only With 29544668 Or 29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . 29542670 Bolt, Shoulder. Used Only With 29541820 Standoff. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 Wiring Harness, Internal. Used Starting With S/N 6610026328 And Prior To S/N 6610048466, And S/N 6610052000 Through 6610052184. See SIL 19-WT-99. . 29542655 Wiring Harness, Internal. Used Starting With S/N 6610048466, Except S/N 6610052000 Through 6610052184. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . 29542658 Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . 29529973 Not Used in This Group. Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . 29528593 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691 Not Used In This Group. Connector Assembly, Two-Way Plug (G Solenoid) . . . . . 29528596 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Connector Assembly, Two-Way Plug (C3PS) . . . . . . . . . 29528599 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 Connector Assembly, Two-Way Plug (B Solenoid) . . . . . 29528596 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Connector Assembly, Two-Way Plug (F Solenoid) . . . . . 29528597 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Connector Assembly, Two-Way Plug (A Solenoid) . . . . . 29528598 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618

***

**

**

**

**

**

**

1 1 1

4

8

16

4

8

16

1

1

2

4

1

2

4

8

1

2

4

8

3

3

6

12

1

2

4

8

1 1

2 2

4 4

8 8

1 1 AR 1 1

2 4 2 2

4 8 4 4

8 16 8 8

2 2 2

4 4 4

8 8 8

4 2

8 4

16 8

2 2 2

4 4 4

8 8 8

4 2

8 4

16 8

2

4

8

1 1 1 1 1 AR 1 1 1 1 1 1 2 1 1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.

16–2.12

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701

(cont’d)

Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 4 Inch Sump With Oil Level Sensor REF NO. 33 34 35 36 37 38 39 40 41 42 43 44 45

NOMENCLATURE Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (D Solenoid) . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (C solenoid) . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (E Solenoid) . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . Connector, 4-Way. Used Prior To S/N 6610048466, And S/N 6610052000 Through 6610052184. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . Connector, 3F M/P150. Used Starting With S/N 6610048466, Except S/N 6610052000 Through 6610052184. See SIL 19-WT-99. . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Lock, Secondary. Used Prior To S/N 6610048466, And S/N 6610052000 Through 6610052184. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . Lock, Secondary. Used Starting With S/N 6610048466, Except S/N 6610052000 Through 6610052184. See SIL 19-WT-99. . . . . Not Used In This Group. Connector Assembly, 31-Way. See SIL 22-WT-03. . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . Standoff. When Replacing 29516328 Standoff With 29541820 Standoff, Also Replace 29538487 Bolt With 29536564 Bolt. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . O-ring, 47.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . .

45

46 47

47

48–54 55 56 57 58 59 60 61 62 63

64 65 66 67 68

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 12124618 29541590 29528597 12124639 29541590 29528597 12124639 29541590 29528597 12124639 29541590 29528611

1 1 1 2 1 1 2 1 1 2 1 1

2 2

4 4

8 8

4 2

8 4

16 8

4 2

8 4

16 8

4 2

8 4

16 8

12047785

1

2

4

8

12064758 12047767

1 AR

2 6

4 12

8 24

12047664

2

4

8

16

12047783

1

2

4

8

29528590 ** 29541284 29541281 29542586 29541280 12034413 29544002 29542196 **

1 1 1 AR 1 AR 1 1

2 2 32 2 32 2

4 4 64 4 64 4

8 8 128 8 128 8

29541820 29512863 29542084 29541279 12034413 29541284

1 1 1 1 AR 1

2 2 2 2 32 2

4 4 4 4 64 4

8 8 8 8 128 8

**

**

**

**

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.13

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701

(cont’d)

Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 4 Inch Sump With Oil Level Sensor REF NO. 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109

NOMENCLATURE

PART NO.

Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 Bolt, Shoulder. Used Only With 29516328 Standoff. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538487 Body Assembly, Rotating Clutch Solenoid . . . . . . . . . . . . . . . . . . . 29537339 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506484 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501439 Solenoid Assembly, N/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536722 O-ring, 15.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 Body, Solenoid, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . 29507432 Valve, A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507459 Spring, 11.68 OD x 43.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538462 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507457 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 Screw, Hx Hd Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 Body Assembly, Stationary Clutch Solenoid . . . . . . . . . . . . . . . . . 29507426 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049343 Spring, 7.75 OD x 26.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049332 Valve, Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049321 Body, Solenoid, Stationary Clutch . . . . . . . . . . . . . . . . . . . . . . 29507433 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 Bolt, Flange Hd, M6 x 1.0 x 95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515310

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2 2

4 4

8 8

3 1 1 2 1 1 2 1 1 2 2 1 1 1 1 1 3 1 1 1 1 1 2 1 7 1 3 3 1 3 3 1 1 1 1 1 1 2 8

3 2 2 4 2 4 8 4 4 4 4 4 4 4 2 2 6 2 2 2 2 2 2 4 7 2 6 6 2 6 6 4 4 2 2 2 2 8 10

6 4 4 8 4 8 16 8 8 8 8 8 8 8 4 4 12 4 4 4 4 4 4 8 14 4 12 12 4 12 12 8 8 4 4 4 4 16 20

12 8 8 16 8 16 32 16 16 16 16 16 16 16 8 8 24 8 8 8 8 8 6 16 28 8 24 24 8 24 24 16 16 8 8 8 8 32 30

(continued on next page)

16–2.14

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701

(cont’d)

Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 4 Inch Sump With Oil Level Sensor REF NO. 110 111

112

113 114 115 116–117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

NOMENCLATURE Gasket, Suction Filter. Service With 29537066 Filter Gasket. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Filter, Suction. Service With 29544785 Suction Filter Kit. Kit Contains 29543067 Suction Filter And Seal Assembly, 29537066 Filter Gasket, And Three 11515316 Bolts. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Housing, Suction Filter. Service With 29544785 Suction Filter Kit. Kit Contains 29543067 Suction Filter And Seal Assembly, 29537066 Filter Gasket, And Three 11515316 Bolts. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 60 mm. Used Only With 29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 95 mm. Used Only With 29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 14.8 OD x 44.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29503263 ***

1

29503670 ***

1

29502068 ***

1

11515309 23046376

1 1

2 4

4 8

8 16

11515310

2

2

4

8

29544785 29537066 29543067 29542990 * 29542991 11515316 29507450 11515309 29507479 ** 23049345 23049315 23049326 23049337 29500822 23049316 23049327 23049338 23049345 23049312 29500963 29503663 29500822 29503673 23049325 29503674 29500823 29545638

1 1 1 1 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 4 4

4 8 8

8 16 16

4 12 2 4

8 24 4 8

16 48 8 16

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.15

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701

(cont’d)

Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 4 Inch Sump With Oil Level Sensor REF NO. 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165

166 167

168 169 170 171 172 173 174 175 176

NOMENCLATURE

PART NO.

O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507430 Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 Valve, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507460 Spring, 11.43 OD x 41.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501071 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049341 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049318 Spring, 16.26 OD x 46.23 mm . . . . . . . . . . . . . . . . . . . . . . . . . 6885065 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049340 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507462 Spring, 14.9 OD x 64.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507456 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538477 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 Sensor Assembly Kit, Oil Level. Prior To S/N 6610048466, And S/N 6610052000 Through 6610052184, Replace 29507921 Oil Level Sensor Assembly With 29549754 Oil Level Sensor Assembly Kit. Kit Contains 29549755 Oil Level Sensor Assembly, 29530104 Oil Level Sensor Assembly Harness Adapter, And Two 29536564 Shoulder Bolts. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754 Bolt, Shoulder. Used Starting With S/N 6610048466, Except S/N 6610052000 Through 6610052184. . . . . . . . . . . . . . 29536564 Sensor Assembly, Oil Level. Used Starting With S/N 6610048466, Except S/N 6610052000 Through 6610052184. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755 Ferrule, One-Piece, Viton® . . . . . . . . . . . . . . . . . . . . . . . 29544782 Harness Adapter, Oil Level Sensor Assembly . . . . . . . . . . . . 29530104 Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 Terminal, Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047581 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047787 Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . 12047786 Bolt, Flange Hd, M6 x 1.0 x 45 mm. Used Prior To S/N 6610048466, And S/N 6610052000 Through 6610052184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11516059

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

8 8 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

16 16 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

1

1

2

4

2

4

8

16

1 2 1 1 1 3 3 1 1

1 4 2 2 2 6 6 2 2

2 8 4 4 4 9 8 4 4

4 16 8 8 8 18 18 8 8

2

2

4

8

(continued on next page)

16–2.16

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701

(cont’d)

Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 4 Inch Sump With Oil Level Sensor REF NO. 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200

NOMENCLATURE Sensor Assembly, Oil Level. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . Bracket, Oil Level Sensor. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . O-ring, 23.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor, Oil Level. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Base. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Oil Drain. See SIL 5-WT-98. . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Main Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29507921 ***

1

29507905 *** 23048627

1 1

2

4

8

29507908 *** 29507907

1 1

2

4

8

29507906 *** 29524398 29542920 29524439 ** 23046354 29533077 29534362 23019664 29500034 23043446 29541018 * 29524447 29524449 29548953 29507437 29545780 29501099 29541286 29541274

1 1 1 1 2 1 1 1 9 1 1 2 2 2 2 2 1 9 34

4 4

8 8

16 16

8 2 4 25 9 9

16 4 8 50 18 18

32 8 16 100 36 36

8 8 50 50 50 4 18 68

16 16 100 100 100 8 36 136

32 32 400 400 400 16 72 272

1

2

4

2 50 86

4 100 172

8 400 344

GROUP 16-1702 Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 2 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 5

185 187 197 199

Control Valve Assembly. Replace 29524435 Control Valve Assembly With 29536676 Control Valve Assembly And Refer To SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . .

29536676 29524436 ** 29533076 29545777 29541286

1 1 1 2 43

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.17

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1702

(cont’d)

Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 2 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 200

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Not Used In This Group.

GROUP 16-1703 Control Valve, Figure 16B Straight 7, TID 2 4 Inch Sump, Without Oil Level Sensor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15–18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Nut, Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 Tag, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516330 Clip, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516329 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534946 Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542650 Bolt, Shoulder. Used Only With 29541820 Standoff. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542657 Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691 Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . 29528593 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 Not Used In This Group. Connector Assembly, Two-Way Plug (G Solenoid) . . . . . 29528596 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Connector Assembly, Two-Way Plug (E Solenoid) . . . . . 29528597 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector Assembly, Two-Way Plug (J Solenoid) . . . . . 29528597 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector Assembly, Two-Way Plug (C Solenoid) . . . . . 29528597 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector Assembly, Two-Way Plug (D Solenoid) . . . . . 29528597 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590

*** ***

**

**

**

**

**

**

1 1 1 1 1

4

8

16

4

8

16

2

4

8

3 1

3 2

6 4

12 8

1 1 1 1 1 1

2

4

8

2 2 2 2

4 4 4 4

8 8 8 8

2 2 2

4 4 4

8 8 8

2 2 2

4 4 4

8 8 8

2 2 2

4 4 4

8 8 8

2 2 2

4 4 4

8 8 8

2

4

8

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.

16–2.18

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1703

(cont’d)

Control Valve, Figure 16B Straight 7, TID 2 4 Inch Sump, Without Oil Level Sensor REF NO. 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

NOMENCLATURE Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (N Solenoid) . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (C3PS) . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (A Solenoid) . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (F Solenoid) . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (B Solenoid) . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, 31-Way. See SIL 22-WT-03. . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . Standoff. When Replacing 29516328 Standoff With 29541820 Standoff, Also Replace 29538487 Bolt With 29536564 Bolt. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . O-ring, 47.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . .

69 70 71 72 73 74 75

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 12124639 12124639 29528597 29541590 12124639 12124639 29529972 29528599 12066337 12066337 12110139 29528598 29541590 12124618 12124618 29528597 29541590 12124639 12124639 29528596 29541590 12124639 12124618 29528590 29541284 29541281 29542586 29541280 12034413 29544002 29542196

29541820 29512863 29542084 29541279 12034413 29541280 29541281 29541284

**

**

**

**

**

**

**

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 1 AR 1 1

1 1 1 1 AR 1 1 1

2 2

4 4

8 8

2 2 2 2

4 4 4 4

8 8 8 8

2 2 2

4 4 4

8 8 8

2 2 2

4 4 4

8 8 8

2 2 2

4 4 4

8 8 8

2 2 2

4 4 4

8 8 8

2 2 32 2 32 2

4 4 64 4 64 4

8 8 128 8 128 8

2 2 2 2 32 2 2 2

4 4 4 4 64 4 4 4

8 8 8 8 128 8 8 8

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.19

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1703

(cont’d)

Control Valve, Figure 16B Straight 7, TID 2 4 Inch Sump, Without Oil Level Sensor REF NO. 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115

NOMENCLATURE

PART NO.

Bolt, Shoulder. Used Only With 29516328 Standoff. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538487 Body Assembly, Rotating Clutch Solenoid . . . . . . . . . . . . . . . . . . . 29537339 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506484 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501439 Solenoid Assembly, N/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536722 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 O-ring, 13.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 Body, Solenoid, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . 29507432 Valve, A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507459 Spring, 11.68 OD x 43.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538462 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507457 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 Screw, Hx Socket Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 Body Assembly, Stationary Clutch Solenoid . . . . . . . . . . . . . . . . . 29507426 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049343 Spring, 7.75 OD x 26.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049332 Valve, Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049321 Body, Solenoid, Stationary Clutch . . . . . . . . . . . . . . . . . . . . . . 29507433 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 Gasket, Suction Filter. Service With 29537066 Filter Gasket. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . . 29503263 ***

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 3 1 1 2 1 1 2 1 1 2 2 1 1 1 1 1 3 1 1 1 1 1 2 1 7 1 3 3 1 3 3 1 1 1 1 1 1 2 8

3 2 2 4 2 4 8 4 4 4 4 4 4 4 2 2 6 2 2 2 2 2 2 4 7 2 6 6 2 6 6 4 4 2 2 2 2 8 10

6 4 4 8 4 8 16 8 8 8 8 8 8 8 4 4 12 4 4 4 4 4 4 8 14 4 12 12 4 12 12 8 8 4 4 4 4 16 20

1

(continued on next page) *** No Longer Available From Allison Transmission.

16–2.20

Copyright © 2009 Allison Transmission, Inc.

20091001

12 8 8 16 8 16 32 16 16 16 16 16 16 16 8 8 24 8 8 8 8 8 6 16 28 8 24 24 8 24 24 16 16 8 8 8 8 32 30

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1703

(cont’d)

Control Valve, Figure 16B Straight 7, TID 2 4 Inch Sump, Without Oil Level Sensor REF NO. 116

117

118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150

NOMENCLATURE Filter, Suction. Service With 29544785 Suction Filter Kit. Kit Contains 29543067 Suction Filter And Seal Assembly, 29537066 Filter Gasket, And Three 11515316 Bolts. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Housing, Suction Filter. Service With 29544785 Suction Filter Kit. Kit Contains 29543067 Suction Filter And Seal Assembly, 29537066 Filter Gasket, And Three 11515316 Bolts. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 60 mm. Used Only With 29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 95 mm. Used Only With 29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . Filter Assembly, Suction . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 14.8 OD x 44.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . . O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29503670 ***

1

29502068 ***

1

11515309 23046376

1 1

2 4

4 8

8 16

11515310 29544785 29537066 29543067 29542990 * 29542991 11515316 29507450 11515309 29507480 ** 23049345 23049315 23049326 23049337 29500822 23049316 23049327 23049338 23049345 23049312 29500963 29503663 29500822 29503673 23049325 29503674 29500823 29545638 29503382 29503384 29507429

2 1 1 1 1 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 4 4

4 4 8 8

8 8 16 16

4 12 2 4

8 24 4 8

16 48 8 16

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 2

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 4

8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 16 16 8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.21

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1703

(cont’d)

Control Valve, Figure 16B Straight 7, TID 2 4 Inch Sump, Without Oil Level Sensor REF NO. 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168–170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195

NOMENCLATURE

PART NO.

Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 Valve, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507461 Spring, 11.43 OD x 41.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501071 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049341 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049318 Spring, 16.26 OD x 46.23 mm . . . . . . . . . . . . . . . . . . . . . . . . . 6885065 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049340 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507462 Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507456 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538477 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 Not Used In This Group. Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530532 Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542920 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533542 ** Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046354 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530533 Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534362 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524449 O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780 Bolt, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309 Plate, C6 Body Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506205 Body Assembly, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507427 ** C6 Clutch Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507428 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Pin, Retaining, 2.5 OD x 30 mm . . . . . . . . . . . . . . . . . . . . . . . 29511647 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537370 O-ring, 12.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 O-ring, 17.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

1 1 1 2 1 1 1 9 1 1 2 2 2 2 2 5 1 1 1 1 2 1 1 1 1

4 4

8 8

16 16

8 2 4 25 9 9

16 4 8 50 18 18

32 8 16 100 36 36

8 8 50 50 50 10 2

16 16 100 100 100 20 4

32 32 400 400 400 40 8

2 2 4 1 2 4 4

4 4 8 2 4 8 8

8 8 16 4 8 16 16

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

16–2.22

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1703

(cont’d)

Control Valve, Figure 16B Straight 7, TID 2 4 Inch Sump, Without Oil Level Sensor REF NO. 196 197 198 199 200 201 202 203 204 205 206 207

NOMENCLATURE Plate, Solenoid Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Push-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . Valve, C6 Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . . O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Push-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .

PART NO. 29505628 29505629 29502195 29507463 29545638 29503382 29503384 29505628 29505629 29501099 29541286 29541274

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1 1 1 1 9 34

2 4 2 2 2 4 4 2 4 4 18 68

4 8 4 4 4 8 8 4 8 8 36 136

8 16 8 8 8 16 16 8 16 16 72 272

GROUP 16-1738

16

Control Valve, Figure 16A TID 3 4 Inch Sump Without Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 3 5 6 8 10 44–47 66 110–115 165–182

Not Used In This Group. Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group.

29549750 29542688 29542666 29543951 *

1 1 1 1

1 2 2

2 4 4

4 8 8

29541279

1

2

4

8

1 1 1 1

1 2

2 4

4 8

GROUP 16-1739 Control Valve, Figure 16A TID 3 4 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 3 5 6 8 10

Not Used In This Group. Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29549750 29542689 29542665 * 29543951 *

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.23

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1739

(cont’d)

Control Valve, Figure 16A TID 3 4 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 45 47 110–115 165 166 167 169–182

NOMENCLATURE

PART NO.

Connector, 3F M/P150 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 Not Used In This Group. Sensor Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2 2

4 4

8 8

1 2 1

1 4 1

2 8 2

4 16 4

1 1 1 1 1 1

1 2

2 4

4 8

2 2

4 4

8 8

1 2 1

1 4 1

2 8 2

4 16 4

1 1 2 43

2 50 86

4 100 172

8 400 344

GROUP 16-1740 Control Valve, Figure 16A TID 3 2 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 3 5 6 8 10 45 47 110–115 165 166 167 169–182 185 187 197 199 200

Not Used In This Group. Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536676 Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542689 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542665 * Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543951 * Connector, 3F M/P150 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 Not Used In This Group. Sensor Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755 Not Used In This Group. Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524436 ** Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533076 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 Not Used In This Group.

* Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts.

16–2.24

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1741 Control Valve, Figure 16B Straight 7, TID 3 4 Inch Sump Without Oil Level Sensor Same As Group 16-1703, Except For Parts Listed Below. REF NO. 2 4 5 7 8 115–120

NOMENCLATURE Not Used In This Group. Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 29536677 ** 29542690 29542667 * 29543951 *

1 1 1 1

2

4

8

GROUP 16-1785 Control Valve, Figure 16B Straight 7, TID 3 4 Inch Sump With Oil Level Sensor

16

Same As Group 16-1703, Except For Parts Listed Below. 2 4 5 7 8 15 16 17 18 115–120 168 169 170

Not Used In This Group. Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3F M/P150 . . . . . . . . . . . . . . . . . . . . . . . Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ferrule, One-Piece, Viton® . . . . . . . . . . . . . . . . . . . . . . .

29539554 29542691 29542678 29543951 29528611 12047767 12064758 12047783 29536564 29549755 29544782

** * * **

1 1 1 1 1 3 1 1 2 1 2

2

4

8

6 2 2

12 4 4

24 8 8

4 2 4

8 4 8

16 8 16

1 2

2 4

4 8

GROUP 16-1819 Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump With Oil Level Sensor Anodized Same As Group 16-1824, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. 1 8 22–25

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542500 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546535 Not Used In This Group.

1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.25

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1819

(cont’d)

Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump With Oil Level Sensor Anodized Same As Group 16-1824, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 138 140 146

NOMENCLATURE

PART NO.

Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546529 Plate, Channel. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . . 29542574 Cover, Filter, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . 29542575

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 2

2 8

4 16

8 32

1 2

2 4

4 8

2 2 4

4 4 8

8 8 16

2

4

8

1 2

2 4

4 8

GROUP 16-1821 Control Valve, Figure 16C TID A 4 Inch Sump With Oil Level Sensor Same As Group 16-1824, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. 1 8 31–34 37 95 115

115 136 138 140 151–171

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546519 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544674 Not Used In This Group. Not Used In This Group. Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546778 ** Body, Control Valve. Prior To S/N 6610244154, Service 29542923 Control Valve Body With 29546991 Control Valve Body Kit. See SIL 28-WT-07. . . . . . . . . . . . . . . . . 29546991 Body, Control Valve. Used Starting With S/N 6610244154. . . 29546779 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542917 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524439 ** Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533077 Not Used In This Group.

1 1

1

1 1 1 1 1

GROUP 16-1822 Control Valve, Figure 16C TID A 2 Inch Sump With Oil Level Sensor Same As Group 16-1824, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. 1 8 31–34 37

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546520 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544674 Not Used In This Group. Not Used In This Group.

1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

16–2.26

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1822

(cont’d)

Control Valve, Figure 16C TID A 2 Inch Sump With Oil Level Sensor Same As Group 16-1824, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 95 115

115 136 138 140 150 151–171 173 174

NOMENCLATURE Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Control Valve. Prior To S/N 6610244154, Service 29542923 Control Valve Body With 29546991 Control Valve Body Kit. See SIL 28-WT-07. . . . . . . . . . . . . . . . . Body, Control Valve. Used Starting With S/N 6610244154. . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Not Used In This Group.

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29546778 **

1

29546991 29546779 29542917 29524436 ** 29533076 29545777

1 1 1 1 1 2

2 2 4

4 4 8

8 8 16

2 50

4 100

8 400

43

86

172

344

29541286

16

GROUP 16-1823 Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump Without Oil Level Sensor Same As Group 16-1824, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. 1 8 22–25 133–135

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542909 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544675 Not Used In This Group. Not Used In This Group.

1 1

1 2

2 4

4 8

2 4 4

4 8 8

8 16 16

4

8

16

GROUP 16-1824 Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. 1 2 3 4 5 6

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29542910 ** 29544785 29537066 29543067 29542990 * 29542991

1 1 1 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.27

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824

(cont’d)

Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 20 21 22 23 24 24 25 26 27 27 28 28 29 30 31 32 33 33 34 34 35

36

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . 11515316 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544676 Connector Assembly, 20M Feed-Thru . . . . . . . . . . . . . . . . . . 29543062 Connector, 20M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543073 Seal, Harness Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . 29542084 Sealring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512863 Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . 29544678 Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544669 Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543082 Sensor, Temperature (OILT) . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691 Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . . . . 29528593 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . . . . 29528611 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 Connector Assembly, Two-Way Plug (SS1) . . . . . . . . . . . . . . 29528597 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543019 Connector Assembly, Two-Way Plug (SS2) . . . . . . . . . . . . . . 29528597 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 Connector Assembly, Two-Way Plug (PCS 3). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Connector Assembly, Two-Way Plug (PCS 4). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184

* *

* * * **

**

**

**

3 1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR 1 1 1 AR AR 1 1 AR AR AR AR 1 1 1 1 AR AR AR AR

12 2

24 4

48 8

2 2

4 4

8 8

2

4

8

2 2 2 2 2 2

4 4 4 4 4 4

8 8 8 8 8 8

2 6 2 2

4 12 4 4

8 24 8 8

2 2 2 2 2 2

4 4 4 4 4 4

8 8 8 8 8 8

2 2 2 2 2

4 4 4 4 4

8 8 8 8 8

1

2

4

8

1

2

4

8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

16–2.28

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824

(cont’d)

Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 37

38

39 40 41 42 43

44

45

46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

NOMENCLATURE Connector Assembly, Two-Way Plug (PCS 6). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (MAIN MOD). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (PS 1) . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (TCC). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (PCS 1). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (PCS 2). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Solenoid, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Solenoid, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, PCS 1, Variable Bleed, CENH. Connector Body Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

29544184

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

2

4

8

1 1 AR AR 1

2

4

8

2 2 2

4 4 4

8 8 8

29544184

1

2

4

8

29544184

1

2

4

8

1 3 1 2 3 2 2 2 2 1 1 1 12 1 1 1 3

2 3 1 2 3 2 2 2 2 1

4 6 2 4 6 4 4 4 4 2

8 12 4 8 12 8 8 8 8 4

1 12

2 24

4 48

2

4

8

3

6

12

29544184 29528599 ** 12066337 12066337 12110139

16

29544184 29536564 29542946 11516059 23046376 29548945 29536230 29536230 29548945 29542944 29542838 * 29542945 11515310 29542934 ** 29542935 29542822 * 29542954 29544297 29542976 29535518 29542937 29542938

1 1 1 1 1

2 2 2 1 1

4 4 4 2 2

8 8 8 4 4

29541897

1

2

4

8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.29

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824

(cont’d)

Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105

NOMENCLATURE

PART NO.

O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 Valve, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 Spring, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 Solenoid, PCS 2, Variable Bleed, CENH. Connector Body Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541897 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 Valve, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 Spring, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 Valve, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542940 Spring, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542941 Solenoid, PCS 3, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 Valve, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 Spring, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 Solenoid, PCS 4, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 Valve, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 Spring, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 Solenoid, Main Mod, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545 Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546541 ** Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Converter Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542927

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1

2 2 1 1

4 4 2 2

8 8 4 4

1 1 1 1 1 1 1 1

2 2 1 1 1 1 1

4 4 2 2 2 2 2

8 8 4 4 4 4 4

1 1 1 1 1

2 2 2 1 1

4 4 4 2 2

8 8 8 4 4

1 1 1 1 1

2 2 2 1 1

4 4 4 2 2

8 8 8 4 4

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 4

4 4 4 4 8

8 8 8 8 16

2 2 2 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4 4 4

8 8 8 8 8 8 8 8 8 8

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

16–2.30

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824

(cont’d)

Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 106 107 108 109 110 111 112 113 114 115

115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 131 132 132 133 134 135 136 137 138 139 140 141 142

NOMENCLATURE Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 16.0 OD x 51.41 mm . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . . O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Control Valve. Prior To S/N 6610244287, Service 29542924 Control Valve Body With 29546992 Control Valve Body Kit. See SIL 28-WT-07 . . . . . . . . . . . . . . . . . Body, Control Valve. Used Starting With S/N 6610244287 . . Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve. Used Only With 29500822 Retaining Pin. . . . . . Stop, Valve. Used Only With 23049345 Retaining Pin. . . . . . Pin, Retaining, 3 x 43 mm. Used Only With 29538477 Stop. . Pin, Retaining, 5 x 43 mm. Used Only With 29546550 Stop. . Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ferrule, One-Piece, Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29500963 29503663 29542925 29542926 29531022 29500823 29545638 29503382 29503384

1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 4 4

4 4 4 4 4 4 4 8 8

8 8 8 8 8 8 8 16 16

29546992 29546543 11513011 29544937 29545023 29542930 23049345 23049320 23049391 23049342 23049345 29542928 29545023 29542930 23049345 29507462 29507456 29538477 29546550 29500822 23049345 29536564 29549755 29544782 29542918 29542920 29542912 ** 23046354 29542914 29534362 23019664

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 2 4 4 4

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 4 8 8 8

8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 16 8 16 16 16

8 2 4 25

16 4 8 50

32 8 16 100

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.31

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824

(cont’d)

Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174

NOMENCLATURE

PART NO.

Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524449 O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780 Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536230 Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548945 Bracket, Accumulator Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542953 Bolt, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309 Body Assembly, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542947 ** C6 Clutch Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542948 Spring, 10.75 OD x 16.71 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29542949 Pin, Retaining, 2.5 OD x 30 mm . . . . . . . . . . . . . . . . . . . . . . . 29511647 Valve, C6 Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542950 Solenoid Assembly. See SIL 22-WT-06. . . . . . . . . . . . . . . . . . 29546693 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 Plate, Solenoid Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505628 Nut, Push-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505629 Spring, Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 Valve, C6 Clutch Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542951 Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 Bracket, Solenoid Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . 29542952 Screw, Hx Socket Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575 Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501099 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . . 29541274

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 9 1 1 2 2 2 2 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9 34

9 9

18 18

36 36

8 8 50 50 50 2 2 2 8

16 16 100 100 100 4 4 4 16

32 32 400 400 400 8 8 8 32

2 2 2 1 2 4 4 2 4 2 2 2 2 2 2 4 4 18 68

4 4 4 2 4 8 8 4 8 4 4 4 4 4 4 8 8 36 136

8 8 8 4 8 16 16 8 16 8 8 8 8 8 8 16 16 72 272

GROUP 16-1840 Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, Anodized, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below. 1

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545902 **

1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

16–2.32

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1840

(cont’d)

Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, Anodized, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below. REF NO. 58 59 60 67 72 93 95 100 115 131 132 138 140 146

NOMENCLATURE Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Filter, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29545901 ** 29542955 29542956 *

1 1 1

2

4

8

29544297

1

2

4

8

29544297 29546545 29546541 ** 23049345 29546543 29546550 23049345 29546529 ** 29546535 29542575

1 1 1 1 1 1 1 1 1 2

2 2

4 4

8 8

2 2 2 2

4 4 4 4

8 8 8 8

2 8

4 16

8 32

GROUP 16-1841 Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, Without Oil Level Sensor, With Plus 4, Anodized, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below. 1 8 22–25 58 59 60 67 72 93 95 100 115 131 132 133–135

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29545903 ** 29544675

1 1

29545901 ** 29542955 29542956 *

2

4

8

1 1 1

2

4

8

29544297

1

2

4

8

29544297 29546545 29546541 ** 23049345 29546543 29546550 23049345

1 1 1 1 1 1 1

2 2

4 4

8 8

2 2 2 2

4 4 4 4

8 8 8 8

(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.33

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1841

(cont’d)

Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, Without Oil Level Sensor, With Plus 4, Anodized, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below. REF NO. 138 140 146

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546528 ** Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546534 Cover, Filter, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542575

1 1 2

2 8

4 16

8 32

2

4

8

1

2

4

8

1 1 1 1 1 1 1 1 1

2 2

4 4

8 8

2 2 2 2

4 4 4 4

8 8 8 8

2

4

8

2

4

8

2

4

8

GROUP 16-1842 Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below 1 58 59 60 67 72 93 95 100 115 131 132 138 140

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545904 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546541 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546543 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546550 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546528 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546534

** ** *

**

**

1 1 1 1

GROUP 16-1843 Control Valve, Figure 16C TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below. 1 8 58 59 60

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546521 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544674 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 ** Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 *

1 1 1 1 1

* Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts.

16–2.34

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1843

(cont’d)

Control Valve, Figure 16C TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below. REF NO. 67 72 95 100 115 131 132 136 138 140 146 151–171

NOMENCLATURE Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Filter, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 29544297

1

2

4

8

29544297 29546778 ** 23049345 29546779 29546550 23049345 29542917 29544398 ** 29533077 29542575

1 1 1 1 1 1 1 1 1 2

2

4

8

2 2 2 2 4

4 4 4 4 8

8 8 8 8 16

2 8

4 16

8 32

16

GROUP 16-1848 Control Valve, Figure 16D TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 30 mm . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, 20M Feed-Thru . . . . . . . . . . . . . . . . . . Connector, 20M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Harness Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor, Temperature (OILT) . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546519 29544785 29537066 29543067 29542990 29542991 11515316 29545355 29543062 29543073 29542084 29512863 29544678 29544669 29543082 12129691 29528593 12047662 12047767 29544415

*

* *

* * * **

1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 AR AR

2 2 4 4

4 4 8 8

8 8 16 16

4 12 2

8 24 4

16 48 8

2 2

4 4

8 8

2

4

8

2 2 2

4 4 4

8 8 8

(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.35

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1848

(cont’d)

Control Valve, Figure 16D TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve REF NO. 20 20 21 22 23 24 24 25 26 27 27 28 28 29 30 31

32

33 34 35 35 36

37 38 39 40 41

42

43

44 45 46

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . . . . 29528611 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 Connector Assembly, Two-Way Plug (SS1) . . . . . . . . . . . . . . 29528597 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543019 Connector Assembly, Two-Way Plug (PCS 3). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Connector Assembly, Two-Way Plug (PCS 4). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Connector Assembly, Two-Way Plug (PS 2) . . . . . . . . . . . . . 29528601 Connector, Two-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15490953 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544425 Connector Assembly, Two-Way Plug (MAIN MOD). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Connector Assembly, Two-Way Plug (PS 1) . . . . . . . . . . . . . 29528599 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 Connector Assembly, Two-Way Plug (TCC). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Connector Assembly, Two-Way Plug (PCS 1). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Connector Assembly, Two-Way Plug (PCS 2). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Bolt, Shoulder, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 Bracket, Solenoid, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542946 Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . 11516059

**

**

**

**

AR AR 1 1 1 AR AR 1 1 AR AR AR AR 1 1

2 2 2

4 4 4

8 8 8

2 6 2 2

4 12 4 4

8 24 8 8

2 2 2 2 2 2

4 4 4 4 4 4

8 8 8 8 8 8

1

2

4

8

1 1 1 AR AR

2

4

8

2 2 2

4 4 4

8 8 8

1 1 AR AR 1

2

4

8

2 2 2

4 4 4

8 8 8

1

2

4

8

1

2

4

8

1 3 1 2

2 3 1 2

4 6 2 4

8 12 4 8

** Not Serviced As An Assembly — Order Detail Parts.

16–2.36

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1848

(cont’d)

Control Valve, Figure 16D TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve REF NO. 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84

NOMENCLATURE Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Solenoid, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, PCS 1, Variable Bleed, CENH. Connector Body Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, PCS 2, Variable Bleed, CENH. Connector Body Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, PCS 3, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, PCS 4, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO. 23046376 29548945 29536230 29536230 29548945 29542944 29542838 * 29542945 11515310 29542934 ** 29542935 29542822 * 29542954

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 3 2 2 2 2 1 1 1 12 1 1 1 3

3 2 2 2 2 1

6 4 4 4 4 2

12 8 8 8 8 4

1 12

2 24

4 48

2

4

8

3

6

12

29544297 29542976 29535518 29542937 29542938

1 1 1 1 1

2 2 2 1 1

4 4 4 2 2

8 8 8 4 4

29541897 29542976 29535518 29542939 29549722

1 1 1 1 1

2 2 2 1 1

4 4 4 2 2

8 8 8 4 4

29541897 29542976 29535518 29542939 29549722 29531022 29542940 29542941

1 1 1 1 1 1 1 1

2 2 1 1 1 1 1

4 4 2 2 2 2 2

8 8 4 4 4 4 4

29544297 29535518 29542976 29542939 29549722

1 1 1 1 1

2 2 2 1 1

4 4 4 2 2

8 8 8 4 4

29544297 29535518

1 1

2 2

4 4

8 8

* Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.37

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1848

(cont’d)

Control Valve, Figure 16D TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve REF NO. 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126

NOMENCLATURE

PART NO.

O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 Valve, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 Spring, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 Solenoid, Main Mod, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545 Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546540 ** Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Converter Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542927 Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500963 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663 Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542925 Spring, 16.0 OD x 51.41 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29542926 Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 Solenoid Assembly, Forward . . . . . . . . . . . . . . . . . . . . . . . . . . 29545638 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546542 Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 Valve, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544937 Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29545023 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542928 Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29545023 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

2 1 1

4 2 2

8 4 4

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 4

4 4 4 4 8

8 8 8 8 16

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 4 4 4 4 4 4 4 4 4 4 4 4 4 4

8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 16 16 8 8 8 8 8 8 8 8 8 8 8 8 8 8

** Not Serviced As An Assembly — Order Detail Parts.

16–2.38

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1848

(cont’d)

Control Valve, Figure 16D TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve REF NO. 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159

NOMENCLATURE Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Shoulder, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ferrule, One-Piece, Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Filter Life Valve. See SIL 11-WT-08 . . . . . . . . . . Body, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Filter Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .

PART NO. 29507462 29507456 29546550 23049345 29536564 29549755 29544782 29546537 29546539 29546526 ** 23046354 29546532 29534362 23019664 29500034 23043446 29541018 * 29524447 29524449 29548953 29507437 29545780 11516059 29545961 29546546 ** 29546547 29546548 29546549 29531177 29531022 29501099 29541286 29541274

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 2 1 2 1 1 1 2 1 1 1 9 1 1 2 2 2 2 2 4 1 1 1 1 1 1 1 1 9 34

2 2 2 2 4 2 4 4 4

4 4 4 4 8 4 8 8 8

8 8 8 8 16 8 16 16 16

8 2 4 25 9 9

16 4 8 50 18 18

32 8 16 100 36 36

8 8 50 50 50 8 2

16 16 100 100 100 16 4

32 32 400 400 400 32 8

2 1 2 2 2 4 18 68

4 2 4 4 4 8 36 136

8 4 8 8 8 16 72 272

** Not Serviced As An Assembly — Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.39

16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1849 Control Valve, Figure 16D TID A 2 Inch Sump With Oil Level Sensor, Plus 4, And Filter Life Valve Same As Group 16-1848, Except For Parts Listed Below. REF NO. 1 136 138 148 158 159

NOMENCLATURE

PART NO.

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546520 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546527 ** Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546533 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 2 43

1

2

4

2 50 86

4 100 172

8 400 344

GROUP 16-1850 Control Valve, Figure 16D TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service, And Filter Life Valve Same As Group 16-1848, Except For Parts Listed Below. 1 56 57 58 65 70

Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546521 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 ** Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 * Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297

1 1 1 1

2

4

8

2

4

8

1

2

4

8

1

2

4

8

* Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts.

16–2.40

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

NOTES

20091001

Copyright © 2009 Allison Transmission, Inc.

16–2.41

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

36 37 2 3 47 46

38 45

40

1

35 39

4 120

8

40

12

6

10

150 300

C F

TRANS OIL TEMP

41

44

13

42

9

10

250

0

7

10

5

11 17

12 14 19 18

43 15 16

17 22 21 11

24

20

22 21 20

16

23

27

29 30

31

31

30

29

28 34

25

33 26

27

32

V04379.03

Figure 20A. Oil Cooler

20–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

20

1 3

6

2 5

4

V05394

Figure 20B. Oil Cooler

20091001

Copyright © 2009 Allison Transmission, Inc.

20–1.2

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11 12

3 4 8

7 6

2 2 1

10

9

5

1

13

14 16 15 23

30

18

31 29

33

28

17

32 36

26 27

34 35 22

24

25

21 19 20 37

37

38

V07034

Figure 20C. Oil Cooler

20–1.3

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-513 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 1 2 3 32–36

PART NO.

NOMENCLATURE

Not Used In This Group. Plug Assembly, Cooler Port, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507796 O-ring, 23.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2 1

4 2

8 4

16 8

GROUP 20-513B Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32 34 36

Not Used In This Group. Not Used In This Group. Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

1

20

GROUP 20-521 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 2 3 35–43 44

45 46

Plug Assembly, Shipping, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29507970 23015806

2 1

4 2

8 4

16 8

29541867

6

18

36

72

29549307

1

1

2

3

2

4

8

16

GROUP 20-522 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 2

Not Used In This Group. Plug Assembly, Cooler Port, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507796

(continued on next page) *** No Longer Available From Allison Transmission.

20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.1

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-522

(cont’d)

Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 3 32–35 36

NOMENCLATURE

PART NO.

O-ring, 23.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

2

4

8

1

GROUP 20-534 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 6 7 8 35–43 44

45 46

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

2 1 1

4

8

16

2

4

8

6

18

36

72

1

1

2

3

2 1 1

4

8

16

2

4

8

18

36

72

GROUP 20-534A Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 6 7 8 35 36 37–43 44

45

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500137 *** Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group.

1

6

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-534A

(cont’d)

Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 46

PART NO.

NOMENCLATURE

Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

1

2

3

29507843 29507424 29503676 6839762 * 23016014

2 2 2 1 1

4 4 4

8 8 8

16 16 16

2

4

8

29523124 ***

1

29541867

6

18

36

72

29549307

1

1

2

3

29507424 29503676 6839762 * 23016014

2 2 1 1

4 4

8 8

16 16

2

4

8

29523124 *** 29506659

1 1

3

6

12

GROUP 20-534B Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 4 6 7 8 35 36 37–43 44

45 46

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

GROUP 20-534C Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 4 6 7 8 36 37 38–43

Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.3

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-534C

(cont’d)

Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 44

45 46

NOMENCLATURE

PART NO.

Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

6

18

36

72

1

1

2

3

2 2 2 1 1

4 4 4

8 8 8

16 16 16

2

4

8

1 1

3

6

12

6

18

36

72

1

1

2

3

2 1 1

4

8

16

2

4

8

GROUP 20-534D Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below.. 4 5 6 7 8 36 37 38–43 44

45 46

Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523124 *** Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

GROUP 20-534E Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 6 7 8 36

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500137 ***

1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20–2.4

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-534E

(cont’d)

Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 37 38–43 44

45 46

PART NO.

NOMENCLATURE

Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

3

6

12

6

18

36

72

1

1

2

3

29507424 29503676 6839762 * 23016014

2 2 1 1

4 4

8 8

16 16

2

4

8

29523124 ***

1

29541867

6

18

36

72

29549307

1

1

2

3

2 1 1

4

8

16

2

4

8

GROUP 20-534F Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 4 6 7 8 36 38–43 44

45 46

Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 20-534G Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 6 7 8 35–43

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group.

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.5

20

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-534G

(cont’d)

Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 44

45 46

NOMENCLATURE

PART NO.

Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

6

18

36

72

1

1

2

3

2

4

8

16

1 1

3 3

6 6

12 12

1

1

2

3

2 2 1 1

4 4 3 3

8 8 6 6

16 16 12 12

1

1

2

3

GROUP 20-539 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below 1 35 42–43

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group.

GROUP 20-539A Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 5 37 42–43 46

Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Not Used In This Group. Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

GROUP 20-539B Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 4 5 35 37 42–43 46

Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Not Used In This Group. Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

20–2.6

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-540 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below.. REF NO. 1 35–37 42–43

NOMENCLATURE

PART NO.

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2

4

8

16

2

4

8

16

GROUP 20-540A Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 36–37 43

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group.

GROUP 20-540B 20

Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 36

Not Used In This Group.

GROUP 20-540C Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 35 36 41

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 Not Used In This Group. Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424

2 1

4 3

8 6

16 12

2

4

8

16

2 1 1

4

8

16

2

4

8

GROUP 20-549 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 6 7 8

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.7

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-549

(cont’d)

Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 35 37–43 44

45 46

NOMENCLATURE

PART NO.

Not Used In This Group. Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

6

18

36

72

1

1

2

3

2 2 2 1 1

4 4 4

8 8 8

16 16 16

2

4

8

6

18

36

72

1

1

2

3

GROUP 20-549A Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 4 5 6 7 8 35 37–43 44

45 46

Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group. Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

GROUP 20-554 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 35 37 42–43

Not Used In This Group. Not Used In This Group. Not Used In This Group.

* Serviced Only As An Assembly — Not Available As A Detail Part.

20–2.8

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-566 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 35 37 41 43

PART NO.

NOMENCLATURE

Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 Not Used In This Group. Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 Not Used In This Group.

REQ

RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200

1

3

6

12

2

4

8

16

1

3

6

12

GROUP 20-567 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32 34 35 36

Not Used In This Group. Not Used In This Group. Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 Not Used In This Group.

20

GROUP 20-567A Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 6 7 8 32–35 36

Not Used In This Group. Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29503676 6839762 * 23016014

2 1 1

29506669 ***

1

4

8

16

2

4

8

3

6

12

GROUP 20-567B Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32 34 35 36

Not Used In This Group. Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

1 1

* Serviced Only As An Assembly—Not Available As A Detailart. *** No Longer Available From Allison Transmission. 20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.9

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-573 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 6 7 8 37 38–43 44

45 46

NOMENCLATURE

PART NO.

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

REQ

RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200

2 1 1 1

4

8

16

2 3

4 6

8 12

6

18

36

72

1

1

2

3

GROUP 20-575 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32–36

Not Used In This Group.

GROUP 20-578 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32–34 36

Not Used In This Group. Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

1

GROUP 20-579 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 33–36

Not Used In This Group. Not Used In This Group.

* Serviced Only As An Assembly—Not Available As A Detailart. *** No Longer Available From Allison Transmission.

20–2.10

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-580 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 35–37 42 43

NOMENCLATURE

PART NO.

Not Used In This Group. Not Used In This Group. Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421

REQ

2

RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200

4

8

16

GROUP 20-582 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32–35 36

Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

1

GROUP 20-584 20

Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 37

Not Used In This Group.

GROUP 20-586 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 35 37 41 42–43

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group. Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 Not Used In This Group.

2

4

8

16

2

4

8

16

2

4

8

16

GROUP 20-588 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 36–37

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group.

(continued on next page) *** No Longer Available From Allison Transmission.

20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.11

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-588

(cont’d)

Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 43

NOMENCLATURE

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Not Used In This Group.

GROUP 20-590 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 5 6 7 8 35 36 37 38–43 44

45 46

Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 Not Used In This Group. Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover.See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

2 2 1 1 1

4 4

8 8

16 16

2 3

4 6

8 12

1

3

6

12

6

18

36

72

1

1

2

3

GROUP 20-593 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 34–35 36

Not Used In This Group. Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

1

* Serviced Only As An Assembly—Not Available As A Detailart. *** No Longer Available From Allison Transmission.

20–2.12

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-594 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 36

PART NO.

NOMENCLATURE

Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

GROUP 20-599 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 37 43

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group.

2

4

8

16

GROUP 20-603 Oil Cooler, Figure 20A Remote Mount, With Retarder

20

Same As Group 20-631, Except For Parts Listed Below. 1 34–35 36

Not Used In This Group. Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

1

GROUP 20-605 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 4 6 7 8 35–43 44

45 46

Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. | See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29507424 29519131 29519132 * 23016014

2 2 1 1

4 4

8 8

16 16

2

4

8

29541867

6

18

36

72

29549307

1

1

2

3

* Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.13

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-606 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 32 34–36

NOMENCLATURE

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Not Used In This Group. Not Used In This Group.

GROUP 20-607 Oil Cooler, Figure 20A Remote Mount, Without Retarder 1–34 35 36 37 38 39 40 41 42 43 44 45 46 47

Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542708 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500137 *** Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group. Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541867 Manifold, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503546 Not Used In This Group. Gasket, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503547

1

3

6

12

4 4

12 8

24 16

2

4

8

1 1 6 1

3 2 18 1

6 6 36 2

12 12 72 4

1

6

12

24

1

3

6

12

1 2 2 1 1

GROUP 20-608 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 35 36–37 43

Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 Not Used In This Group. Not Used In This Group.

GROUP 20-609 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32

Not Used In This Group. Not Used In This Group.

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20–2.14

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-609

(cont’d)

Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 34 36

PART NO.

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Not Used In This Group. Not Used In This Group.

GROUP 20-610 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 34 35 36

Not Used In This Group. Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***

1

3

6

12

1

GROUP 20-612

20

Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 6 7 8 35–43 44

45 46

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29519131 29519132 * 23016014

2 1 1

4

8

16

2

4

8

29541867

6

18

36

72

29549307

1

1

2

3

1

3

6

12

GROUP 20-615 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32–34 35 36

Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 Not Used In This Group.

* Serviced Only As An Assembly—Not Available As A Detailart. *** No Longer Available From Allison Transmission. 20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.15

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-617 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 6 7 8 36–43 44

45 46

NOMENCLATURE

PART NO.

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2 1 1

4

8

16

2

4

8

6

18

36

72

1

1

2

3

2 1

4 3

8 6

16 12

3

6

12

24

GROUP 20-622 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 35 36–37

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 Not Used In This Group.

GROUP 20-624 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32 34–36

Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 Not Used In This Group.

GROUP 20-628 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32–35

Not Used In This Group. Not Used In This Group.

* Serviced Only As An Assembly—Not Available As A Detailart.

20–2.16

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-629 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 1 32 34

PART NO.

NOMENCLATURE

Not Used In This Group. Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 3

6

12

24

29507843

2

4

8

16

29519129 29519130 * 23015927 29507422 29506690 29507425 29542706

3 1 1 4 1 4 1

3

6

12

3 8 3 8 3

6 16 6 16 6

12 32 12 32 12

29523124 ***

1

6

12

24

GROUP 20-630 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32–35

Not Used In This Group.

GROUP 20-631 Oil Cooler, Figure 20A Remote Mount, With Retarder 1 2–28 29 30 31 32 33 34 35 36 37–47

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plug Assembly, Shipping No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

20

GROUP 20-632 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32 34–35

Not Used In This Group. Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 Not Used In This Group.

3

* Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.17

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-633 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 1 32 34 35

NOMENCLATURE

PART NO.

Not Used In This Group. Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705

REQ

RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200

3

6

12

24

1

3

6

12

3

6

12

24

1

3

6

12

3

6

12

24

2

4

8

16

GROUP 20-634 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32 34 35

Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705

GROUP 20-637 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32 34–35

Not Used In This Group. Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 Not Used In This Group.

GROUP 20-639 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 36–37 42–43

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group.

20–2.18

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-640 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 4 6 7 8 37 38–43 44

45 46

PART NO.

NOMENCLATURE Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover.See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29507424 29519131 29519132 * 23016014 29506659

2 2 1 1 1

4 4

8 8

16 16

2 3

4 6

8 12

29541867

6

18

36

72

29549307

1

1

2

3

GROUP 20-642 20

Oil Cooler, Figure 20A Direct Mount, Without Retarder 1–5 6 7 8 9 10–11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26

Not Used In This Group. Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Oil Cooler Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Tube Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 42.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 47.2 mm ID. Used Prior To S/N 6610199812. See SIL 13-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 43.8 mm ID. Used Starting With S/N 6610199812. See SIL 13-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Elbow, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Cooler Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Cooler Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29519131 29519132 * 23016014 29533990

2 1 1 1

4

8

16

2 5

4 10

8 25

29508400 29508394 29505796 29544962 29509437

2 1 1 1 2

5 5 5 5 5

10 10 10 10 10

25 25 25 25 25

29512863

4

8

16

32

29545963 29541273 29507909 29500034 29541018 * 23043446 29505740 29515620 29508398 29508396

2 9 9 2 1 1 2 8 1 1

4 18 18 4

8 36 36 8

16 72 72 16

2 5 20 5 5

4 10 40 10 10

8 25 80 25 25

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.19

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-642

(cont’d)

Oil Cooler, Figure 20A Direct Mount, Without Retarder REF NO. 27 28 29–34 35 36–47

NOMENCLATURE

PART NO.

Bolt, Flange Hd, M12 x 1.75 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 11515726 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542708 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2 17

5 20

10 40

25 80

1

3

6

12

2 8

5 20

10 40

25 80

GROUP 20-644 Oil Cooler, Figure 20A Direct Mount, Without Retarder Same As Group 20-642, Except For Parts Listed Below. 6–8 10 11 23–24 35

Not Used In This Group. Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 Not Used In This Group. Not Used In This Group.

GROUP 20-645 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 35–37 42–43

Not Used In This Group. Not Used In This Group.

GROUP 20-646 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32–36

Not Used In This Group. Not Used In This Group.

20–2.20

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-648 Oil Cooler, Figure 20A Direct Mount Same As Group 20-642, Except For Parts Listed Below. REF NO. 1 6–8 10 11 23–24 35

NOMENCLATURE

PART NO.

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2

4

8

16

2 8

5 20

10 40

25 80

2

4

8

16

GROUP 20-649 Oil Cooler, Figure 20A Direct Mount Same As Group 20-642, Except For Parts Listed Below. 1 6–8 35

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group.

20

GROUP 20-650 Oil Cooler, Figure 20A Direct Mount With Two Rearward 90 Degree Elbows Same As Group 20-642, Except For Parts Listed Below. 6–8 35

Not Used In This Group. Not Used In This Group.

GROUP 20-653 Oil Cooler, Figure 20B Front Remote Provision, Straight 7 1 2 3 4 5 6

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 212 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Cooler Port Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29547869 29547868 * 23016014 29541877 29530529 29533990

2 1 1 10 1 1

4

8

16

2 20 2 2

4 40 4 4

8 80 8 8

* Serviced Only As An Assembly — Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.21

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-658 Oil Cooler, Figure 20A Retarder, Rear Remote Provision, Straight 7 Same As Group 20-642, Except For Parts Listed Below. REF NO. 1 6–9 12–28 35 38 39 40 44 45 47

NOMENCLATURE

PART NO.

Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group. Not Used In This Group. Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Bolt, Flange Hd, M10 x 1.5 x 212 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541877 Manifold, Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535642 Gasket, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533990

REQ

RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200

2

4

8

16

2 1 1 10 1 1

4

8

16

3 20 2 2

6 40 4 4

12 80 8 8

1

2

4

8

1

2

4

8

1 1

2 2

4 4

8 8

3

6

12

24

GROUP 20-660 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 2 Inch Sump Same As Group 20-667, Except For Parts Listed Below. 4 5–8 11–12

Manifold, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536765 Not Used In This Group. Not Used In This Group.

GROUP 20-662 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 4 Inch Sump Same As Group 20-667, Except For Parts Listed Below. 4 5–8

Manifold, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536765 Not Used In This Group.

GROUP 20-663 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 4 Inch Sump, Straight 7 Same As Group 20-667, Except For Parts Listed Below. 3 4 5–8 9

Gasket, Jumper Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536767 Manifold, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536768 Not Used In This Group. Bolt, 12 Point Flanged, M10 x 1.5 x 354 mm . . . . . . . . . . . . . . . . . . . . . 29541871

* Serviced Only As An Assembly — Not Available As A Detail Part.

20–2.22

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-665 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 2 Inch Sump, Sump Cooler Provision Same As Group 20-667, Except For Parts Listed Below. REF NO. 11–12

NOMENCLATURE

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Not Used In This Group.

GROUP 20-667 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 4 Inch Sump, Sump Cooler Provision 1 2 3 4 5 6 7 8 9 10 11 12 13–38

Plug Assembly, Shipping, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 1.5 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Jumper Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Manifold, Remote Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 12 Point Flanged, M10 x 1.5 x 169 mm . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Front Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29519129 23015927 29536766

3 1 1

6 2 2

12 4 4

24 8 8

29538211 29503676 6839762 * 23016014 29541870 29541867 29507843 23016014

1 2 1 1 3 1 2 1

2 4

4 8

8 16

2 6 2 4 2

4 12 4 8 4

8 24 8 16 8

4 2 32 4 4 2 2 2 12 2 14 6 2 2 2 2

8 4 64 8 8 4 4 4 24 4 28 12 4 4 4 4

16 8 128 16 16 8 8 8 48 8 56 24 8 8 8 8

GROUP 20-687 Oil Cooler, Figure 20C Direct Mount, With Retarder, 4 Inch Sump, 3.8 psi Sump Cooling 1–10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Not Used In This Group. Plug Assembly, Front Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M10 x 1.5 x 60 mm . . . . . . . . . . . . . . . . . . . Adapter, Water Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Manifold To Water Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 1.5 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Integral Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M10 x 1.5 x 50 mm . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M10 x 1.5 x 187.5 mm . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M12 x 1.75 x 195 mm . . . . . . . . . . . . . . . . . Manifold Assembly, Integral Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Straight Thread, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Straight Thread, M12 . . . . . . . . . . . . . . . . . . . . . .

29507843 23016014 11515323 29536769 29536761 29519129 23015927 29538016 11515322 29536947 29541885 29541884 29538021 29500034 23043446 29536966

2 1 16 2 2 1 1 1 6 1 7 3 1 1 1 1

(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.23

20

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-687

(cont’d)

Oil Cooler, Figure 20C Direct Mount, With Retarder, 4 Inch Sump, 3.8 psi Sump Cooling REF NO. 27 28 29 30 31 32 33 34 35 36 37 38

NOMENCLATURE

PART NO.

O-ring, 9.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536968 Plug Assembly, Straight Thread, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug Assembly, Shipping, No. 16 . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 O-ring, 1.2 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Plug Assembly, Straight Thread, M14 . . . . . . . . . . . . . . . . . . . . . . 29536967 O-ring, 11.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536969 Plug Assembly, Straight Thread, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Manifold, Integral Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538019 Gasket, Manifold To Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536762 Cooler, Integral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538013

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 2 1 1 1 1 1 1 1 1 2 1

2 4 4 2 2 2 2 2 2 2 4 2

4 8 8 4 4 4 4 4 4 4 8 4

GROUP 20-688 Oil Cooler, Figure 20C Direct Mount, With Retarder, 2 Inch Sump, 3.8 psi Sump Cooling Same As Group 20-687, Except For Parts Listed Below. 11–12

Not Used In This Group.

GROUP 20-689 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 2 Inch Sump, Sump Cooler Provision Same As Group 20-667, Except For Parts Listed Below. 11–12

Not Used In This Group.

GROUP 20-690 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 4 Inch Sump, Sump Cooler Provision Same As Group 20-667.

20–2.24

Copyright © 2009 Allison Transmission, Inc.

20091001

8 16 16 8 8 8 8 8 8 8 16 8

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-691 Oil Cooler, Figure 20A Rear Remote Provision, Straight 7 Same As Group 20-642, Except For Parts Listed Below. REF NO. 1 6–9 12–28 35 38 39 40 44 45 47

NOMENCLATURE Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Not Used In This Group. Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 212 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Manifold, Cooler, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . Gasket, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO. 29507843

29519131 29519132 * 23016014 29541877 29542524 29533990

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2

4

8

16

2 1 1 10 1 1

4

8

16

3 20 2 2

6 40 4 4

12 80 8 8

1

2

4

8

2 8 1 1

5 20 5 5

10 40 10 10

25 80 25 25

2

4

8

16

1

2

4

8

GROUP 20-692 Oil Cooler, Figure 20B Front Remote Provision, Straight 7 Same As Group 20-653, Except For Parts Listed Below. 5

Cover, Cooler Port, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . 29542525

GROUP 20-693 Oil Cooler, Figure 20A Direct Mount High Capacity Cooler, 2 Inch Sump Same As Group 20-642, Except For Parts Listed Below. 6–8 10 11 13 15 23–24 35

Not Used In This Group. Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group.

29538378 11514355 29545022 29544961

GROUP 20-694 Oil Cooler, Figure 20A Direct Mount High Capacity Cooler, 4 Inch Sump Same As Group 20-642, Except For Parts Listed Below. 1 2 3 4–8

Plug Assembly, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group.

(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.25

20

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-694

(cont’d)

Oil Cooler, Figure 20A Direct Mount High Capacity Cooler, 4 Inch Sump Same As Group 20-642, Except For Parts Listed Below. REF NO. 10 11 13 15 23–24 35

NOMENCLATURE

PART NO.

Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022 Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961 Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2 8 1 1

5 20 5 5

10 40 10 10

25 80 25 25

GROUP 20-695 Oil Cooler, Figure 20A Direct Mount High Capacity Cooler, With Two Rearward 90 Degree Elbows, 4 Inch Sump Same As Group 20-642, Except For Parts Listed Below. 1 2 3 4–8 13 15 35

Plug Assembly, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group. Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022 Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961 Not Used In This Group.

2

4

8

16

1

2

4

8

1 1

5 5

10 10

25 25

GROUP 20-696 Oil Cooler, Figure 20A Direct Mount High Capacity Cooler, With Two Rearward 90 Degree Elbows, 2 Inch Sump Same As Group 20-642, Except For Parts Listed Below. 6–8 13 15 35

Not Used In This Group. Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022 Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961 Not Used In This Group.

1 1

5 5

10 10

25 25

2 1 1

4

8

16

2

4

8

GROUP 20-699 Oil Cooler, Figure 20A Front Remote Provision Same As Group 20-607, Except For Parts Listed Below. 6 7 8 35–43

Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547869 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547868 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group.

(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.

20–2.26

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-699

(cont’d)

Oil Cooler, Figure 20A Front Remote Provision Same As Group 20-607, Except For Parts Listed Below. REF NO. 44 45 46

NOMENCLATURE

PART NO.

Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 6

18

36

72

1

1

2

3

20

20091001

Copyright © 2009 Allison Transmission, Inc.

20–2.27

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 2

7 3

8

9

10

6 11 4 12

5 13 17

14

18

16 19 20 22 23 24 25 27 28

15 29 30

26

31 32

21

33

35 36 34

V04761.02.00

Figure 21. Torque Converter

21–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-764 Torque Converter, Figure 21 TC 521, 2.42:1 Stall Torque Ratio REF NO. 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 29 30 31 32 33 34

35 36

NOMENCLATURE Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . . . . . . . . Plug, Converter End. Used Prior To S/N 6610032772. See SIL 21-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Converter End. Used Starting With S/N 6610032772. See SIL 21-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, M8 x 1.25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly With Bushing . . . . . . . . . . . . . . . . . . . . . . . . Cover, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, 66.822 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Lockup Piston, 98.42 mm ID. See SIL 6-WT-07. . . . Piston Assembly, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Lockup Piston, 325.68 mm ID. See SIL 6-WT-07. . . Damper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust Bearing No. 1 . . . . . . . . . . . . . . . . . . . . Turbine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Turbine Hub, 66.784 mm OD . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust Bearing No. 2 . . . . . . . . . . . . . . . . . . . . Washer, Tanged, Thrust Bearing No. 2 . . . . . . . . . . . . . . . . . . . . . Stator Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 164.91 mm OD . . . . . . . . . . . . . . . . Retainer, Thrust Bearing No. 2 . . . . . . . . . . . . . . . . . . . . . . . . Washer, Stator Thrust, Front . . . . . . . . . . . . . . . . . . . . . . . . . Race, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roller, Stator, 9.526 x 25.525 mm . . . . . . . . . . . . . . . . . . . . . Stator And Cam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . Selective Shim, Converter, 0.27 mm (0.011 inch) . . . . . . . . . . . . . Selective Shim, Converter, 0.48 mm (0.019 inch) . . . . . . . . . . . . . Selective Shim, Converter, 0.711 mm (0.028 inch) . . . . . . . . . . . . Race, Tanged, Thrust Bearing No. 3 . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust Bearing No. 3 . . . . . . . . . . . . . . . . . . . . O-ring, 419.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Race, Lipped, Thrust Bearing No. 3 . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter. Used Starting With S/N 6610001634. When Replacing 29511411 Converter Pump Assembly With 29514729 Converter Pump Assembly, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . Bolt, T-Head, M8 x 1.25 x 19 mm . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 29503209

1

4

8

16

29509732

1

2

4

8

29535581 29503208 29535586 29501339 29514154 29535596 29537725 29549293 29546164 29542017 29546163 29542526 29514677 29514683 29511436 29506620 29501318 29500713 29506616 29506623 29501304 29506622 29501301 29501298 29501300 29501299 29503873 29503879 29503880 29503881 29503876 29503877 29506675 29506629

1 1 1 36 1 1 1 1 1 1 1 1 1 44 1 1 1 1 1 1 1 1 1 1 12 12 1 AR AR AR 1 1 1 1

2 4

4 8

8 16

72

144

216

2

4

8

2 2 2 2 2 2 44 2 2 2 2 1

4 4 4 4 4 4 88 4 4 4 4 2

8 8 8 8 8 8 176 8 8 8 8 4

2 2 2 2 24 12 1 2 2 2 1 2 4 2

4 4 4 4 48 24 2 4 4 4 2 4 8 4

8 8 8 8 96 48 4 8 8 8 4 8 16 8

1

2

4

72

144

216

** ** *

**

29514729 29514730 * 29500616

1 1 36

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

21–2.1

21

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-765 Torque Converter, Figure 21 TC 531, 2.34:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. REF NO. 4 34

35

NOMENCLATURE

PART NO.

Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535585 ** Pump Assembly, Converter. Used Starting With S/N 6610001634. When Replacing 29511412 Converter Pump Assembly With 29514726 Converter Pump Assembly, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514726 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514727 *

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1 1

1

2

4

1

2

4

1

2

4

GROUP 21-766 Torque Converter, Figure 21 TC 541, 1.90:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 4 34

35

Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535584 ** Pump Assembly, Converter. Used Starting With S/N 6610001634. When Replacing 29511413 Converter Pump Assembly With 29514723 Converter Pump Assembly, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514723 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514724 *

1

1 1

GROUP 21-767 Torque Converter, Figure 21 TC 551, 1.79:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 4 34

35

Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535583 ** Pump Assembly, Converter. Used Starting With S/N 6610001634. When Replacing 29511414 Converter Pump Assembly With 29514720 Converter Pump Assembly, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514720 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514721 *

1

1 1

GROUP 21-768 Torque Converter, Figure 21 TC 561, 1.58:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 4

Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535582 **

1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

21–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-768

(cont’d)

Torque Converter, Figure 21 TC 561, 1.58:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. REF NO. 34

35

PART NO.

NOMENCLATURE

Pump Assembly, Converter. Used Starting With S/N 6610001634. When Replacing 29511415 Converter Pump Assembly With 29514713 Converter Pump Assembly, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514713 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . 29514715 *

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1 1

1

2

4

1 1 1 1

2

4

8

1

2

4

GROUP 21-926 Torque Converter, Figure 21 TC 561, 1.58:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 1 2 4 34 35

Not Used In This Group. Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . .

29535581 29535582 ** 29514713 29514715 *

21

GROUP 21-927 Torque Converter, Figure 21 TC 551, 1.79:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 1 2 4 34 35

Not Used In This Group. Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . .

29535581 29535583 ** 29514720 29514721 *

1 1 1 1

2

4

8

1

2

4

2

4

8

1

2

4

GROUP 21-928 Torque Converter, Figure 21 TC 541, 1.90:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 1 2 4 34 35

Not Used In This Group. Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . .

29535581 29535584 ** 29514723 29514724 *

1 1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

21–2.3

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-929 Torque Converter, Figure 21 TC 531, 2.34:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. REF NO. 1 2 4 34 35

NOMENCLATURE

PART NO.

Not Used In This Group. Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535581 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535585 ** Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514726 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514727 *

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1

2

4

8

1

2

4

2

4

8

1

2

4

GROUP 21-930 Torque Converter, Figure 21 TC 521, 2.42:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 1 2 4 34

Not Used In This Group. Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535581 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535586 ** Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514729

1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

21–2.4

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1

3

2 4

5 9 10 12

11 13 14

6 7 8 15

24 16

V03629

Figure 24A. Flexplate And Adapter

20091001

Copyright © 2009 Allison Transmission, Inc.

24–1.1

PARTS CATALOG PC2456EN

1

2

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4

6 3

7 5

8

13

9 11

12

14

15 16

10 17

18

19 21

20

V08977.02.00

Figure 24B. Flexplate And Adapter

24–1.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-717 Flexplate And Adapter, Figure 24A Caterpillar 3406 And 3408 Same As Group 24-815, Except For Parts Listed Below. REF NO. 1 3 5 9 11 13 15

NOMENCLATURE Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO. 29506025 29506024 29506022 29506022 29540980 29540979 29506026

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 3 1 1 1

1 1 1 3 1 1 1

2 2 2 6 2 2 2

4 4 4 12 4 4 4

29505977 11514236

1 12

1 12

2 24

4 48

29505969 29505975 29505976 29505976

1 1 1 3

1 1 1 3

2 2 2 6

4 4 4 12

29505968 29505978

1 1

1 1

2 2

4 4

1 12 1 6 1 3 28

1 12 1

2 24 2

4 48 4

1 3 36

2 6 72

4 12 144

GROUP 24-718 Flexplate And Adapter, Figure 24A Cummins N With No. 2 Ring Gear Same As Group 24-815, Except For Parts Listed Below. 1 2 3–5 6 7 8 9 11–12 13 15

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gear Assembly, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 24-722 Flexplate And Adapter, Figure 24A DDC 6V92, 8V92, S50/S60 Same As Group 24-815, Except For Parts Listed Below. 1 2 3 4 5 9 10 11

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate. Service 29505999 Adapter Assembly With 29513006 Adapter Assembly. Also Replace 29506004 Flexplate Assembly With 29513004 Flexplate Assembly And 29506003 Flexplate With 29513005 Flexplate. . . .

29510823 11505231 29506004 29506000 * 29506003 29506003 11505232

29505999 ***

1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20091001

Copyright © 2009 Allison Transmission, Inc.

24–2.1

24

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-722

(cont’d)

Flexplate And Adapter, Figure 24A DDC 6V92, 8V92, S50/S60 Same As Group 24-815, Except For Parts Listed Below. REF NO. 12 13 15

NOMENCLATURE

PART NO.

Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505998 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506001

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

1 1 1

2 2 2

4 4 4

1 12 1 6 1 3 1 1 1 1 2

1 12 1

2 24 2

4 48 4

1 3 1 1

2 6 2 2

4 12 4 4

1 2

2 4

4 8

1 12 1 6 1 3 1 1 1 1

1 12 1

2 24 2

4 48 4

1 3 1 1

2 6 2 2

4 12 4 4

1

2

4

GROUP 24-727 Flexplate And Adapter, Figure 24A Mack E6 And E7 Same As Group 24-815, Except For Parts Listed Below. 1 2 3 4 5 9 11 12 13 15 16

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509904 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529490 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506064 * Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529489 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529489 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509917 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509905 * Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506067 Bolt, Patch Lock Flathead, M5 x 0.8 x 14 mm . . . . . . . . . . . . . . . . . . . . 29513725

GROUP 24-728 Flexplate And Adapter, Figure 24A DDC 6–71 Same As Group 24-815, Except For Parts Listed Below. 1 2 3 4 5 9 11 12 13 15

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509902 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509913 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506064 * Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509909 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509909 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509918 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509903 * Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509922

* Serviced Only As An Assembly—Not Available As A Detail Part.

24–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-730 Flexplate And Adapter, Figure 24A Cummins L10 Same As Group 24-815, Except For Parts Listed Below. REF NO. 1 3 4 5 9 11 12 13 15

NOMENCLATURE Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO. 29503308 29513208 29511880 * 29513209 29513209 29513206 6752502 29513207 * 29507524

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 6 1 3 1 1 1 1

1 1

2 2

4 4

1 3 1 1

2 6 2 2

4 12 4 4

1

2

4

1 1

2 2

4 4

1 3 1 1

2 6 2 2

4 12 4 4

1 2

2 4

4 8

GROUP 24-772 Flexplate And Adapter, Figure 24A DDC 6V92, 8V92, S50/S60 With Improved Bolt Access Same As Group 24-815, Except For Parts Listed Below. 1 3 4 5 9 11 12 13 15 16

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patch Lock Flathead, M5 x 0.8 x 14 mm . . . . . . . . . . . . . . . . . . . .

29510823 29513004 29511880 * 29513005 29513005 29513006 29538454 29513007 * 29514029 29513725

1 1 6 1 3 1 1 1 1 2

GROUP 24-777 Flexplate And Adapter, Figure 24A Caterpillar 3306 Same As Group 24-815, Except For Parts Listed Below. 1 3 4 5 9 11–12 13 15 16

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M6 x 1.0 x 12 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

29511878 29511875 29511880 * 29511876 29511876

1 1 6 1 3

1 1

2 2

4 4

1 3

2 6

4 12

29511877 29511879 29513724

1 1 2

1 1 2

2 2 4

4 4 8

* Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

24–2.3

24

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-795 Flexplate And Adapter, Figure 24A Caterpillar 3176/C9-13 Adaptation Transmission Side Only REF NO. 1–9 10 11 12 13 14–16

NOMENCLATURE

PART NO.

Not Used In This Group. Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507782 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049239 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507783 * Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 12 1 1 1

12 1 1

24 2 2

48 4 4

1 1

1 1

2 2

4 4

1 1 1

1 1

2 2

4 4

1 1 1

1 1

2 2

4 4

GROUP 24-796 Flexplate And Adapter, Figure 24A Caterpillar 3406/3408/C15-18 Adaptation Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11 13

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540980 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540979

GROUP 24-797 Flexplate And Adapter, Figure 24A Cummins L10/M10/ISM Adaptation Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11 12 13

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513206 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513207 *

GROUP 24-799 Flexplate And Adapter, Figure 24A DDC S50/S60/V92 Adaptation Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11 12 13

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513006 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513007 *

* Serviced Only As An Assembly—Not Available As A Detail Part.

24–2.4

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-800 Flexplate And Adapter, Figure 24A Mack E7 Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. REF NO. 11 12 13

NOMENCLATURE

PART NO.

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509917 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509905 *

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

1 1

2 2

4 4

1

1

2

4

GROUP 24-808 Flexplate And Adapter, Figure 24A Caterpillar 3306 Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11–12 13

Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511877

GROUP 24-812 Flexplate And Adapter, Figure 24A Cummins N Adaptation Transmission Side Only

24

Same As Group 24-795, Except For Parts Listed Below. 11–12 13

Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505968

1

1

2

4

1 12 1 6 1 3

1 12 1

2 24 2

4 48 4

1 3

2 6

4 12

1 1 2

1 1 2

2 2 4

4 4 8

GROUP 24-813 Flexplate And Adapter, Figure 24A Mercedes OM400 Same As Group 24-815, Except For Parts Listed Below. 1 2 3 4 5 9 11–12 13 15 16

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Socket Hd, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29512102 138242 29512100 29512150 * 29512101 29512101 29512103 29503800 29513724

* Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

24–2.5

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-814 Flexplate And Adapter, Figure 24A Cummins L10 With No. 1 Ring Gear Same As Group 24-815, Except For Parts Listed Below. REF NO. 1 3 4 5 9 11 12 13 15 16

NOMENCLATURE

PART NO.

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503308 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513208 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511880 * Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513209 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513209 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513206 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513207 * Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507524 Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513724

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 6 1 3 1 1 1 1 2

1 1

2 2

4 4

1 3 1 1

2 6 2 2

4 12 4 4

1 2

2 4

4 8

1 12 1 6 1

1 12 1

2 24 2

4 48 4

1

2

4

3 12 1 1 1

3 12 1 1

6 24 2 2

12 48 4 4

1

1

2

4

1 1

1 1

2 2

4 4

GROUP 24-815 Flexplate And Adapter, Figure 24A Caterpillar 3176 1 2 3 4 5 6–8 9 10 11 12 13 14 15 16

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507745 Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11514357 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507743 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506023 * Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507744 Not Used In This Group. Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507744 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507782 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049239 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507783 * Not Used In This Group. Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507746 Not Used In This Group.

GROUP 24-817 Flexplate And Adapter, Figure 24A Scania DS9/DS11—Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11–12 13 14

Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512138 Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523577

* Serviced Only As An Assembly—Not Available As A Detail Part.

24–2.6

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-821 Flexplate And Adapter, Figure 24A Scania DS9/DS11 Same As Group 24-815, Except For Parts Listed Below. REF NO. 1 3 4 5 9 11–12 13 14 15

NOMENCLATURE Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29508044 29508043 29506247 * 29508042 29508042

1 1 6 1 3

1 1

2 2

4 4

1 3

2 6

4 12

29512138 29523577 29508045

1 1 1

1 1 1

2 2 2

4 4 4

1 1 6 1 3 1 1 1 1 2

1 1

2 2

4 4

1 3 1 1

2 6 2 2

4 12 4 4

1 2

2 4

4 8

1 12 1

2 24 2

4 48 4

1 3 1

2 6 2

4 12 4

GROUP 24-825 Flexplate And Adapter, Figure 24A Cummins C With No. 1 Ring Gear. Same As Group 24-815, Except For Parts Listed Below. 1 3 4 5 9 11 12 13 15 16

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29514024 29514027 29511880 * 29514026 29514026 29514021 23049445 29514022 * 29514025 29513724

GROUP 24-835 Flexplate And Adapter, Figure 24A Cummins L10/M11 With No. 2 Ring Gear Same As Group 24-815, Except For Parts Listed Below. 1 2 3 4 5 9 11 12 13

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29503308 11505234 29519121 29506247 * 29519122 29519122 29519119 29524136 * 29524135 *

1 12 1 6 1 3 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

24–2.7

24

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-835

(cont’d)

Flexplate And Adapter, Figure 24A Cummins L10/M11 With No. 2 Ring Gear Same As Group 24-815, Except For Parts Listed Below. REF NO. 15 16

NOMENCLATURE

PART NO.

Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507524 Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513724

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 2

1 2

2 4

4 8

1 1 1

1

2

4

1 1 1

1 1 1

2 2 2

4 4 4

1 6 1 3

1

2

4

1 3

2 6

4 12

1 1 12

1 1 12

2 2 24

4 4 48

GROUP 24-837 Flexplate And Adapter, Figure 24A Cummins L10/M11/ISM, No. 2 Ring Gear Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11 12 13

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519119 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524136 * Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524135 *

GROUP 24-842 Flexplate And Adapter, Figure 24A Navistar NGD Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11 12 13

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523111 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505994 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523110

GROUP 24-849 Flexplate And Adapter, Figure 24A Mercedes OM400 Without Spacer Same As Group 24-815, Except For Parts Listed Below. 1 3 4 5 9 11–12 13 15 16

Not Used In This Group. Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514832 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506247 * Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514833 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514833 Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514831 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514834 Bolt, Self-Locking, M12 x 1.75 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . 11505501

* Serviced Only As An Assembly—Not Available As A Detail Part.

24–2.8

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-850 Flexplate And Adapter, Figure 24A Volvo VE7 Same As Group 24-815, Except For Parts Listed Below. REF NO. 1 3 4 5 9 11–12 13 14 15

NOMENCLATURE Not Used In This Group. Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29514044 29506247 * 29514045 29514045

1 6 1 3

1

2

4

1 3

2 6

4 12

29516984 29523577 29514046

1 1 1

1 1 1

2 2 2

4 4 4

1 12 1 6 1 3 1 1 1 1

1 12 1

2 24 2

4 48 4

1 3 1 1

2 6 2 2

4 12 4 4

1

2

4

1

1

2

4

GROUP 24-862 Flexplate And Adapter, Figure 24A Mack E7 Same As Group 24-815, Except For Parts Listed Below. 1 2 3 4 5 9 11 12 13 15

Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29509904 11505232 29529490 29506064 * 29529489 29529489 29509917 6769131 29509905 * 29506067

GROUP 24-873 Flexplate And Adapter, Figure 24A MBE 4000, OM 400/500, No Spacer Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11–12 13

Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514831

* Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

24–2.9

24

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-874 Flexplate And Adapter, Figure 24A Mack E7 (V-Mac 2) Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. REF NO. 11–12 13

NOMENCLATURE

PART NO.

Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535983

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

10

10

20

40

1 1

1 1

2 2

4 4

1 1 1

1 1 1

2 2 2

4 4 4

10

10

20

40

1 1

1 1

2 2

4 4

GROUP 24-883 Flexplate And Adapter, Figure 24A Volvo VE7 With No. 1 Ring Gear Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 10 11–12 13 14

Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516984 Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523577

GROUP 24-886 Flexplate And Adapter, Figure 24A Mack EM9 Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11 12 13

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506062 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506060

GROUP 24-887 Flexplate And Adapter, Figure 24A DAF 8.65 Transmission Side Only Same As Group 24-795, Except For Parts Listed Below 10 11–12 13 14

Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511992 Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511994

24–2.10

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-889 Flexplate And Adapter, Figure 24A Mack E7 (V-Mac II/III) Adaptation Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. REF NO. 11–12 13

NOMENCLATURE

PART NO.

Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535983

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

12

12

24

48

1

1

2

4

GROUP 24-890 Flexplate And Adapter, Figure 24A Volvo VED12 Transmission Side Only 1–9 10 11–12 13 14–16

Not Used In This Group. Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Not Used In This Group. Adapter, Flexplate. Service 29512139 Flexplate Adapter With 29537246 Flexplate Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512139 *** Not Used In This Group.

GROUP 24-891 Flexplate And Adapter, Figure 24A Volvo VED7 Transmission Side Only

24

Same As Group 24-890, Except For Parts Listed Below. 13

Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516984

1

1

2

4

1

1

2

4

GROUP 24-892 Flexplate And Adapter, Figure 24A Volvo VED12 Transmission Side Only Same As Group 24-890, Except For Parts Listed Below. 13

Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535240

*** No Longer Available From ATD.

20091001

Copyright © 2009 Allison Transmission, Inc.

24–2.11

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-895 Flexplate And Adapter, Figure 24A Cummins C With Rear Engine PTO Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. REF NO. 11 12 13

NOMENCLATURE

PART NO.

Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540194 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502234 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540131 *

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

1 1

2 2

4 4

1 1 1

2 2 2

4 4 4

1 1 1 1 1 1 1 12 1

2 2 2 2 2 2 2 24 2

4 4 4 4 4 4 4 48 4

1 3 12 1 1 9 24

2 6 24 2 2 18 48

4 12 48 4 4 36 96

GROUP 24-897 Flexplate And Adapter, Figure 24A Cummins ISX, Volvo MD11/MD13, Mack MP7/MP8 Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11–12 13

Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537246 *

1

GROUP 24-898 Flexplate And Adapter, Figure 24B Remote Input Option See SIL 4-WT-06 For Important Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Locknut, Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9416389 Washer, Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771612 Cover, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544954 Housing Assembly, Input, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . 29542531 ** Seal Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771231 Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507796 Housing, Input, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542532 Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542533 Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542534 Pin, Metric Type S Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543932 Shaft, Input, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542529 Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11514357 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511875 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511880 * Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511876 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511876 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511877 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511879 Bolt, Hexlock, M16 x 2 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542530 Bolt, Heavy Hx Flange Hd, M10 x 1.5 x 30 . . . . . . . . . . . . . . . . . . . . . . 11516328

1 1 1 1 1 1 1 1 1 1 1 12 1 6 1 3 12 1 1 9 24

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

24–2.12

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-904 Flexplate And Adapter, Figure 24B ITE MaxxForce® 11 And 13 Adaptation Transmission Side Only Same As Group 24-898, Except For Parts Listed Below. REF NO. 1–16 18 19–21

NOMENCLATURE

PART NO.

Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545926 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

24

20091001

Copyright © 2009 Allison Transmission, Inc.

24–2.13

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2 1 4

5 6 9 10

8

7

12

11 13

14

3

22 15

23

16 24

17

18 19

25

20 26 21

27 28 29 30

34

31

35

32

36 37 38 39

40

33

41 42 43 44 45

V04762.01.01

Figure 25. Rotating Clutch

25–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 25-511 Rotating Clutch, Figure 25 Without PTO REF NO. 1 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24 25

26

NOMENCLATURE Bolt, M16 x 2 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 5.448 mm (0.214 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 5.270 mm (0.207 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 5.092 mm (0.200 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 4.914 mm (0.193 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 4.736 mm (0.186 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 4.559 mm (0.179 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 4.381 mm (0.172 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 4.203 mm (0.165 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 4.0 mm (0.157 inch) . . . . . . . . . . . . . . . . . . . Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 25.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bushing, Turbine Shaft, 28 mm ID . . . . . . . . . . . . . . . . . . . . . Sealring Kit, External Butt-Joint, 59.4 mm OD. Kit Contains Three 29505857 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . . . Drum, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, Rotating Clutch. Used Starting With S/N 6610037353. Prior To S/N 6610037353, See SIL 8- WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Rotating Clutch Hub, 99 mm ID . . . . . . . . . . . . . . . . Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 60.07 mm ID . . . . . . . . . . . . . . . . . . . . . Sealring, C2 Piston, 137.6 mm. Color Coded White. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, C1 Piston, 109.6 mm. Color Coded Orange. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip-Type, 262 mm . . . . . . . . . . . . . . . . . . . . . . . Piston, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring Assembly, C2 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . Plate, C2 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 337.4 mm OD . . . . . . . . . . . . . . . . . . . . Sealring, C1 Piston, 202.1 mm. Color Coded Yellow. . . . . . . . . . . Piston, C1. When Replacing 23049408 Or 29534577 C1 Piston With 29542536 C1 Piston, Also Replace 23049400 Or 29534576 Balance Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . . . . . . . . . . Spring Assembly, C1 Piston Return . . . . . . . . . . . . . . . . . . . . . . . .

PART NO. 23047489 29507794 29507793 29505686 29505685 29505684 29505683 29505682 29505681 29505688 29536663 ** 23046274 29516497 29516496 *

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 AR AR AR AR AR AR AR AR AR 1 1 1 1

2 2 2 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4 4 4

8 8 8 8 8 8 8 8 8 8

4 1

8 2

16 4

29505605

1

4

8

16

29518439 29505715 29505572

1 1 1

4 2 1

8 4 2

16 8 4

29534504 29501485 29534503 * 29503225 23048131

1 1 1 1 1

1 2

2 4

4 8

2 4

4 8

8 16

29546159

1

4

8

16

29546160 23048098 29505717 29505719 29505716 23049409 29546156

1 1 1 1 1 1 1

4 4 2 2 1 2 4

8 8 4 4 2 4 8

16 16 8 8 4 8 16

29542536 29537301

1 1

2 2

4 4

8 8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

25–2.1

25

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 25-511

(cont’d)

Rotating Clutch, Figure 25 Without PTO REF NO. 27

28 29 30

31 32 33

34 35 36 37 38 39 40 41 42 43 44 45

NOMENCLATURE

PART NO.

Piston, Balance, Rotating Clutch. When Replacing 23049400 Or 29534576 Balance Piston With 29542537 Balance Piston, Also Replace 23049408 Or 29534577 C1 Piston With 29542536 Piston. See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 Sealring, Rotating Clutch Balance Piston, 239.9 mm. Color Coded Green. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . 29546161 Ring, Retaining, External, 111 mm ID . . . . . . . . . . . . . . . . . . . . . . 23048105 Plate, C1 Clutch Apply. When Replacing 29505801 Clutch Apply Plate With 29534573 Clutch Apply Plate, Also Replace 29505801 Clutch Backplate With 29534572 Clutch Backplate. See SIL 22-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . 29534573 Plate, C1 Friction. Used Prior To S/N 6610062126 With TID 2 Or Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511462 Plate, C1 Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536347 Backplate, C1 Clutch. When Replacing 29505801 Clutch Backplate With 29534572 Clutch Backplate, Also Replace 29505801 Clutch Apply Plate With 29534573 Clutch Apply Plate. See SIL 22-WT-98. . . . . . . . . . . . . . . . . . . . . . . . 29534572 Ring, Retaining, External, 111 mm ID . . . . . . . . . . . . . . . . . . . . . . 23048105 Hub, C1 Drive. See SIL 26-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . 29543359 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501221 Hub, C2 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543361 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501221 Plate, C2 Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536348 Plate, C2 Friction. Used Prior To S/N 6610062126 With TID 2 Or Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505823 Backplate, C2 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505714 Ring, Retaining, Internal, 337.4 mm OD . . . . . . . . . . . . . . . . . . . . 23049409 Gear Assembly, P1 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505712 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501221 Ring, Retaining, Internal, 337.4 mm OD . . . . . . . . . . . . . . . . . . . . 23049409

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

2

4

8

1 1

4 2

8 4

16 8

1

4

8

16

7 6

28 24

56 48

112 96

1 1 1 1 1 1 7

4 2 2 2 2 2 28

8 4 4 4 4 4 56

16 8 8 8 8 8 112

7 1 1 1 1 1

28 4 2 2 2 2

56 8 4 4 4 4

112 16 8 8 8 8

1 1

1

2

4

GROUP 25-512 Rotating Clutch, Figure 25 With PTO Same As Group 25-511, Except For Parts Listed Below. 3 5 6 7

Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536664 ** Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516499 Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516498 *

1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

25–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 25-532 Rotating Clutch, Figure 25 Without PTO Same As Group 25-511, Except For Parts Listed Below. REF NO. 12 25

27

30 33

NOMENCLATURE Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, C1. When Replacing 29534577 C1 Piston With 29542536 C1 Piston, Also Replace 29534576 Balance Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . Piston, Balance, Rotating Clutch. When Replacing 29534576 Balance Piston With 29542537 Balance Piston, Also Replace 29534577 C1 Piston With 29542536 Piston. See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29534504

1

1

2

4

29542536

1

2

4

8

29542537 29534573 29534572

1 1 1

2 4 4

4 8 8

8 16 16

29536664 ** 29516499

1 1

1

2

4

29516498 * 29534504

1 1

1

2

4

GROUP 25-533 Rotating Clutch, Figure 25 With PTO Same As Group 25-511, Except For Parts Listed Below. 3 5 6 7 12 25

27

30 33

Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, C1. When Replacing 29534577 C1 Piston With 29542536 C1 Piston, Also Replace 29534576 Balance Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . Piston, Balance, Rotating Clutch. When Replacing 29534576 Balance Piston With 29542537 Balance Piston, Also Replace 29534577 C1 Piston With 29542536 Piston. See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25 29542536

1

2

4

8

29542537 29534573 29534572

1 1 1

2 4 4

4 8 8

8 16 16

1

1

2

4

1

2

4

8

GROUP 25-543 Rotating Clutch, Figure 25 Without PTO Same As Group 25-511, Except For Parts Listed Below. 12 25

Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504 Piston, C1. When Replacing 29534577 C1 Piston With 29542536 C1 Piston, Also Replace 29534576 Balance Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . 29542536

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

25–2.3

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 25-543

(cont’d)

Rotating Clutch, Figure 25 Without PTO Same As Group 25-511, Except For Parts Listed Below. REF NO. 27

30 31 33 40

NOMENCLATURE

PART NO.

Piston, Balance, Rotating Clutch. When Replacing 29534576 Balance Piston With 29542537 Balance Piston, Also Replace 29534577 C1 Piston With 29542536 Piston. See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534573 Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536338 Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534572 Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536339

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1 1 7 1 7

2 4 28 4 28

4 8 56 8 56

8 16 112 16 112

1 1

1

2

4

1 1

1

2

4

1

2

4

8

1 1 7 1 7

2 4 28 4 28

4 8 56 8 56

8 16 112 16 112

1

2

4

1

2

4

GROUP 25-544 Rotating Clutch, Figure 25 With PTO Same As Group 25-511, Except For Parts Listed Below. 3 5 6 7 12 25

27

30 31 33 40

Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536664 ** Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516499 Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516498 * Hub Assembly, Rotating Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504 Piston, C1. When Replacing 29534577 C1 Piston With 29542536 C1 Piston, Also Replace 29534576 Balance Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . 29542536 Piston, Balance, Rotating Clutch. When Replacing 29534576 Balance Piston With 29542537 Balance Piston, Also Replace 29534577 C1 Piston With 29542536 Piston. See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534573 Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536338 Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534572 Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536339

GROUP 25-545 Rotating Clutch, Figure 25 Without PTO Same As Group 25-511, Except For Parts Listed Below. 3 5 6 12

Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542535 ** Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542538 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542539 * Hub Assembly, Rotating Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504

1 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

25–2.4

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 25-545

(cont’d)

Rotating Clutch, Figure 25 Without PTO Same As Group 25-511, Except For Parts Listed Below. REF NO. 25 27 30 31 33 40

NOMENCLATURE Piston, C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Balance, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO. 29542536 29542537 29534573 29536338 29534572 29536339

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 7 1 7

2 2 4 28 4 28

4 4 8 56 8 56

8 8 16 112 16 112

29542542 ** 29542543

1 1

1

2

4

29542544 * 29534504 29542536 29542537 29534573 29536338 29534572 29536339

1 1 1 1 1 7 1 7

1 2 2 4 28 4 28

2 4 4 8 56 8 56

4 8 8 16 112 16 112

GROUP 25-546 Rotating Clutch, Figure 25 With PTO Same As Group 25-511, Except For Parts Listed Below. 3 5 6 7 12 25 27 30 31 33 40

Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Balance, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

25–2.5

25

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2 8

1 9

9 10

7 11 3 12 13

4

14 5 3

6

V06140.01.00.eps

Figure 30. Retarder Accumulator

30–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 30-544 Retarder Accumulator, Figure 30 NOTE: See SIL 7-WT-96 And SIL 15-WT-05 For Additional Retarder Accumulator Service Information. REF NO. 1 2 3 4 5 6

6

7

7

8

8

9 9 10

10

11 12 13

14

NOMENCLATURE Accumulator Assembly, Solenoid And Cylinder . . . . . . . . . . . . . . . . . . Accumulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, External Lip-Type, 31⁄2 inch ID . . . . . . . . . . . . . . . . . . . Sealring, 4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Cylinder. Use With 29527012 Tie Rod Bolts, 29527010 O-rings, And 29527005 And 29527006 Steel End Caps Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Cylinder. Use With 29534491 Tie Rod Bolts, 29534489 O-rings, And 29534487 And 29534488 Aluminum End Caps Only. . . . . . . . . . . . . . . . Bolt, Tie Rod, 3⁄8-24 x 7 inch. Use With 29527011 Cylinder Body, 29527010 O-rings, And 29527005 And 29527006 Steel End Caps Only. . . . . . . . . . . . . . . . . . . . Bolt, Tie Rod, 3⁄8-16 x 75⁄8 inch. Use With 29534490 Cylinder Body, 29534489 O-rings, And 29534487 And 29534488 Aluminum End Caps Only. . . . . . . . . . . . . . . . Cap, Hydraulic, Steel. Use With 29527011 Cylinder Body, 29527010 O-rings, 29527012 Tie Rod Bolts, And 29527006 Steel End Caps Only. . . . . . . . . . . . . . . . . . . . Cap, Hydraulic, Aluminum. Use With 29534490 Cylinder Body, 29534489 O-rings, 29534491 Tie Rod Bolts, And 29534488 Aluminum End Caps Only. . . . . . . . . . . . . . . . O-ring, 91.7 mm ID, 3.53 mm Thick. For Use With 29527005 And 29527006 Steel End Caps Only . . . . . . . . . . . . . . . . O-ring, 101.6 mm ID, 1.78 mm Thick. For Use With 29534487 And 29534488 Aluminum End Caps Only. . . . . . . . . . . . Cap, Gas, Steel. Use With 29527011 Cylinder Body, 29527010 O-rings, 29527012 Tie Rod Bolts, And 29527005 Steel End Caps Only. . . . . . . . . . . . . . . . . . . . Cap, Gas, Aluminum. Use With 29534490 Cylinder Body, 29534489 O-rings, 29534491 Tie Rod Bolts, And 29534487 Aluminum End Caps Only. . . . . . . . . . . . . . . . Nipple Assembly, Solenoid, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . Nipple, Automotive Pipe, 3⁄8-18 . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Solenoid, Air. See SIL 8-WT-97, And SIL 14-WT-99. Whenever Possible, Service 29522717 Valve Assembly With 29544456 Valve Assembly Service Kit. See SIL 17-WT-03. . . . . . . . . . . . . Nipple Assembly With Orifice, Air Solenoid, 3⁄8-18 . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29535964 ** 29534484 ** 29527008 29527009 29527007

1 1 2 1 1

4 3 3

8 6 6

16 12 12

29527011

1

3

6

12

29534490

1

3

6

12

29527012

4

8

16

32

29534491

4

8

16

32

29527005

1

3

6

12

29534487

1

3

6

12

29527010

2

4

8

16

29534489

2

4

8

16

29527006

1

3

6

12

29534488 29544809 443981

1 1 1

3 3 3

6 6 6

12 12 12

29547934 29514765

1 1

3 3

6 6

12 12

** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

30–2.1

30

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 30-546 Retarder Accumulator, Figure 30 Same As Group 30-544. NOTE: See SIL 7-WT-96 And SIL 15-WT-05 For Additional Retarder Accumulator Service Information. REF NO.

NOMENCLATURE

30–2.2

Copyright © 2009 Allison Transmission, Inc.

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

NOTES

20091001

Copyright © 2009 Allison Transmission, Inc.

30–2.3

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 2 3

3 2 1

4 6

5

V03917.01 P

Figure 31. PTO Provision

31–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 31-660 PTO Provision, Figure 31 NOTE: PTO Assemblies, Accessories, And Service Parts Are No Longer Available Through Allison Transmission. See SIL 2-WT-96 For Service Information. REF NO. 1 2 3 4–6

NOMENCLATURE

PART NO.

Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048038 Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048037 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 10 1 1

10 1 4

20 2 8

40 4 16

GROUP 31-661 PTO Provision, Figure 31 NOTE: PTO Assemblies, Accessories, And Service Parts Are No Longer Available Through Allison Transmission. See SIL 2-WT-96 For Service Information. 1–3 4 5 6

Not Used In This Group. Plug Assembly, Pressure Tap. See SIL 7-WT-94. . . . . . . . . . . . . . . . . 29500034 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446

1 1 1

1

2

4

3

6

12

31

* Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

31–2.1

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

31–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1

2 3

4

6

5

10

9 7

8

34

V05395

Figure 34A. Converter Housing (Without PTO)

20091001

Copyright © 2009 Allison Transmission, Inc.

34–1.1

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 25

2

26

4 3

27 5 6 7

8 11

9

12

21

13

10 14

16

20

11 15

17

18

19

22 24

23

30 29 28

V03918.00.03

Figure 34B. Converter Housing (PTO)

34–1.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 34-543 Converter Housing, Figure 34A Without PTO REF NO. 1 2 3 4 5 6 7 8 9 10

PART NO.

NOMENCLATURE Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vent Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Head, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . .

29501401 ** 23047102 29524123 29543432 29503383 29503843 29537507 29536988 29505858 11514355

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1 1 1 25

2 1 2 4 2 1 1 4 25

4 2 4 8 4 2 2 8 50

8 4 8 16 8 4 4 16 100

1 11 1

11

22

44

29544138

1

4

8

16

29545519 29542356 29537060 29542334

1 1 1 1

4 1 2 1

8 2 4 2

16 4 8 4

29518438 23047945 29514708 ** 29501421

1 1 1 2

4 1

8 2

16 4

4

8

16

29514709 29515650

1 1

1 1

2 2

4 4

29518438 29543432 29503383 29503843 29537507

1 1 1 1 1

4 2 2 2 2

8 4 4 4 4

16 6 6 6 6

29543965 23047102 11514355

1 1 25

1 2 25

2 4 50

4 8 100

GROUP 34-545 Converter Housing, Figure 34B With PTO 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M10 x 1.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . Retainer Assembly, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 110.27 mm OD. Used Prior To S/N 6610154915. See SIL 31-WT-04. . . . . . . . . . . . . . . . Seal Assembly, Oil, 110.42 mm OD. Used Starting With S/N 6610154915. See SIL 31-WT-04. . . . . . . . . . . . . . . . Retainer And Bushing Assembly, Bearing . . . . . . . . . . . . . . . Bushing, 89 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit, External Butt-Joint, 108.0 mm OD. Kit Contains Two 29505800 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 245.6 mm ID. Color Coded White. . . . . . . . . . . . . . . Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit, External Butt-Joint, 108.0 mm OD. Kit Contains Two 29505800 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Housing, Converter. When Changing To New Larger Ratio PTO, Replace 29524122 Housing With 29543965 Housing. . . . . . . Vent Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Head, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . .

29514707 ** 11500930 29542357 **

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

34–2.1

34

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 34-545

(cont’d)

Converter Housing, Figure 34B With PTO REF NO. 23 24 25 26 27 28 29 30

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505858 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048038 Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048037 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048038 Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048037

1 1 10 1 1 10 1 1

4 1 10 1 4 10 1 4

8 2 20 2 8 20 2 8

16 4 40 4 16 40 4 16

1 1 1

4 1

8 2

16 4

4

8

16

2

4

8

4

8

16

GROUP 34-582 Converter Housing, Figure 34B With PTO, Anodized Same As Group 34-545, Except For Parts Listed Below. 1 4 20

Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542545 ** Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519 Housing, Converter. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . . 29542546

GROUP 34-592 Converter Housing, Figure 34B With PTO, Anodized Same As Group 34-545, Except For Parts Listed Below. 1 4 10 12 13 14

Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545672 Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519 Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545674 Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544761 Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544762 Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544763

** ** * *

1 1 1 1 1 1

GROUP 34-593 Converter Housing, Figure 34B With PTO Same As Group 34-545, Except For Parts Listed Below. 1 4 10

Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545673 ** Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519 Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545674 **

1 1 1

(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts.

34–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 34-593

(cont’d)

Converter Housing, Figure 34B With PTO Same As Group 34-545, Except For Parts Listed Below. REF NO.

NOMENCLATURE

12 13 14

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544761 Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544762 * Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544763 *

1 1 1

2

4

8

4

8

16

2

4

8

4

8

16

2

4

8

GROUP 34-600 Converter Housing, Figure 34B With PTO (Welded) Same As Group 34-545, Except For Parts Listed Below. 1 4 10 12 13 14

Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545673 29545519 29545674 29544761 29544762 29544763

** ** * *

1 1 1 1 1 1

GROUP 34-601 Converter Housing, Figure 34B With PTO (Welded), Anodized Same As Group 34-545, Except For Parts Listed Below. 1 4 10 12 13 14

Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545672 29545519 29545674 29544761 29544762 29544763

** ** * *

1 1 1 1 1 1

34

* Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

34–2.3

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

3

1

4 8"

5

(100%) FULL ON

WEATHER PACK TO WIRING HARNESS OR INTERFACE MODULE IF NEEDED CBA

33"– 35"

27

7

6

2 (0%) OFF

6 5 4 3 2 1 0

1 2 3 4 5 6

8

9 METRI–PACK CONNECTOR

12" “FULL ON” WHEN PRESSURE SWITCH CLOSES

.85"

23

2.3"

WEATHER PACK CONNECTOR

2.3" 3.5"

CBA CONVOLUTE TUBING 4"

METRI–PACK CONNECTOR TO PRESSURE SWITCH

3.5"

25

CBA

DCBA

24

BA

.83"

TO RESISTANCE MODULE

TO PEDAL

CONVOLUTE TUBING 4"

TO WIRING HARNESS

WEATHER PACK 26 CONNECTOR

10

TO WIRING HARNESS

WEATHER PACK CONNECTOR

11

12

20

.83"

13 12" 3.5"

H METRI–PACK I CONNECTORS G 21 H FULL ON

CONVOLUTE TUBING

BA

21

2.3"

L O

3.5"

2⁄ 3

ON

BA

M E D

BA

.83"

1⁄ 3

ON

21

TO PRESSURE SWITCHES

WEATHER PACK CONNECTOR

14

22

47"

15 16

.83"

2.3" 3.5"

CBA

CBA CBA

2.3"

TO PEDAL TO WIRING HARNESS

AMP CONN. TO HAND LEVER

17

WEATHER PACK CONNECTOR

.83"

TO WIRING HARNESS

WEATHER PACK CONNECTOR

4"

TO WIRING HARNESS

CBA

18

CONVOLUTE TUBING 4"

CBA

2.3"

CONVOLUTE TUBING 4"

TO WIRING HARNESS

WEATHER PACK CONNECTOR

3.5"

CONVOLUTE TUBING 4"

19

WEATHER PACK CONNECTOR

V04766.01

Figure 35. Retarder Controls

35–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 35-520 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. REF NO. 1–8 9 10 11 14–19 27

NOMENCLATURE Not Used In This Group. Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29506471 15300027 12015092

1 1 1

2 2 2

3 3 3

5 5 5

29506478

1

2

3

5

1 1 1 1

2 2 2 2

3 3 3 3

5 5 5 5

GROUP 35-523 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–2 18–19

Not Used In This Group. Not Used In This Group.

GROUP 35-528 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–8 14–19 23 24 25 26

Not Used In This Group. Not Used In This Group. Resistance Module, Pedal, 3-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, 4-Way Weather Pack . . . . . . . . . . . . . . . . . Seal, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . .

29506472 12015797 12010492 12015092

GROUP 35-529 Retarder Controls, Figure 35

35

Same As Group 35-541, Except For Parts Listed Below. 1–8 12 13 14–19

Not Used In This Group. Resistance Module, Full-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506470 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

1 1

2 2

3 3

35–2.1

5 5

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 35-530 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. REF NO. 1–8 9 10 11 12 13 14–19 27

NOMENCLATURE

PART NO.

Not Used In This Group. Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Resistance Module, Half-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509894 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Not Used In This Group. Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1

2 2 2 2 2

3 3 3 3 3

5 5 5 5 5

1

2

3

5

1

2

3

5

1 1 1

2 2 2

3 3 3

5 5 5

1

2

3

5

1 1 1

2 2 2

3 3 3

5 5 5

1

2

3

5

1 1

2 2

3 3

5 5

GROUP 35-531 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1 3–8 9 10 11 14–17 27

Pedal, Retarder Control, 35 Degree. If 29508015 Retarder Control Pedal Must Be Replaced, Use 29538485 Pedal. . . . . . . . . . . . . . . 29538485 Not Used In This Group. Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Not Used In This Group. Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478

GROUP 35-534 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–2 9 10 11 18–19 27

Not Used In This Group. Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Not Used In This Group. Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478

GROUP 35-535 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–2 18–19 23 24

Not Used In This Group. Not Used In This Group. Resistance Module, Pedal, 3-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506472 Connector Assembly, 4-Way Weather Pack . . . . . . . . . . . . . . . . . 12015797

(continued on next page)

35–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 35-535

(cont’d)

Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. REF NO. 25 26

NOMENCLATURE

PART NO.

Seal, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010492 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2 2

3 3

5 5

1 3 1 1 1 1

2 6 2 2 2 2

3 9 3 3 3 3

5 15 5 5 5 5

1 3 1 1 1 1

2 6 2 2 2 2

3 9 3 3 3 3

5 15 5 5 5 5

GROUP 35-536 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–8 14–19 20 21 22 27 27 27

Not Used In This Group. Not Used In This Group. Resistance Module, Three-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 2 psi . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 4 psi . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 7 psi . . . . . . . . . . . . . . . . . . . . . . . .

29511306 15300027 12015092 29506478 29511307 29511308

GROUP 35-538 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–8 14–19 20 21 22 27 27 27

Not Used In This Group. Not Used In This Group. Resistance Module, Three-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 4 psi . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 7 psi . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 10 psi . . . . . . . . . . . . . . . . . . . . . . .

29511306 15300027 12015092 29511307 29511308 29511309

35

GROUP 35-539 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–2 18–19 20 21 22 27 27 27

Not Used In This Group. Not Used In This Group. Resistance Module, Three-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 2 psi . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 4 psi . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 7 psi . . . . . . . . . . . . . . . . . . . . . . . .

20091001

Copyright © 2009 Allison Transmission, Inc.

29511306 15300027 12015092 29506478 29511307 29511308

1 3 1 1 1 1

2 6 2 2 2 2

3 9 3 3 3 3

35–2.3

5 15 5 5 5 5

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 35-541 Retarder Controls, Figure 35 REF NO. 1 2 3 4 5 6 7 8 9–13 14 15 16 17 18 19 20–27

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Pedal, Retarder Control, 35 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538485 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Lever, Retarder Control, 200 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522721 Handle Assembly, Lever, 200 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29521870 Handle, Retarder Control Lever, 200 mm . . . . . . . . . . . . . . . . 29521864 Nut, Retarder Control Lever, M22 x 1 . . . . . . . . . . . . . . . . . . . 29521865 Boot, Retarder Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . 29521866 Switch, Multi-Position, Retarder Control Lever . . . . . . . . . . . . . . . . 29521868 Not Used In This Group. Resistance Module, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506474 Connector, AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518007 Terminal, Spade, Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518008 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Resistance Module, Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509895 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Not Used In This Group.

* * * * *

1 1 1 1 1 1 1 1

2 2 2

3 3 3

5 5 5

1 1 7 1 1 1

2 2 14 2 2 2

3 3 18 3 3 3

5 5 56 5 5 5

1 2 1 1 1

2 4 2 2 2

3 6 3 3 3

5 10 5 5 5

GROUP 35-544 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–8 14–19 20 21 22 27 27

Not Used In This Group. Not Used In This Group. Resistance Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511320 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Switch, Pressure, Non-Adjustable 4 psi . . . . . . . . . . . . . . . . . . . . . . . . 29511307 Switch, Pressure, Non-Adjustable 10 psi . . . . . . . . . . . . . . . . . . . . . . . 29511309

* Serviced Only As An Assembly — Not Available As A Detail Part.

35–2.4

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

NOTES

20091001

Copyright © 2009 Allison Transmission, Inc.

35–2.5

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1

42

19 21 22 3 4

41

2

23

5

20 24

32

35

25

34 33

27

6

26

7

30

9

8

31

10 11 29 28

12 13

26

31

14

15 36

16

37 17 18

39 40

38

V07024.01.00 p

Figure 39A. P3 Planetary And Rear Cover/Retarder

39–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 4 12

7 5

13

8

14

6

15 9

3

16

19

10 11

17

20 21

2

18

22

23 24

25 26 100 72 71 70 48 45

57 47

67

46

27 52

76

75

77 78

80 81 82

79

53 49

91 84

60 54

31

86 87 88 89

59 41

55

61 58

38

93 68

96 95

92 90

85 30

29

69

83 51

50

28

73 74

93 94

40 39 62 63

56

37 42

65

43 36

35 33 32

44

66

64 97

34

98 99 V07025a.02.00

Figure 39B. P3 Planetary And Rear Cover/Retarder

20091001

Copyright © 2009 Allison Transmission, Inc.

39–1.2

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2

12

14

16

3

17 4

15 18

1 5

19

6

7 8

20

9

13

10 8

11

22

26 27

21

28

23 24

25 23

25 24

50

30

29

51

31

52

43 44 46

32

45

47

33 34

37 35

39

38

36

48

49

41 42 40

40 V06890a.00.01

Figure 39C/39D. P3 Planetary And Rear Cover/Retarder (1 of 2)

39–1.3

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

54 53

57

58

55 56 59

60 62

82 63

64

73 65

61 76

66

74 67

75

68 69

72 77

70 71

79

39

80 81 78

V07026a.03.00

Figure 39C. P3 Planetary And Rear Cover/Retarder (2 of 2)

20091001

Copyright © 2009 Allison Transmission, Inc.

39–1.4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

53

55

56

57

60

58 61 62

54

59

63

64 65 106 66

129

67

108 107 109

112 113

114 105 115 116 132

118

87 68

110

117

103

90

72

111

89

131 119

88

130

120 102

69 70

100

71

125

101 83 91

92

121 122 123 124

125

99

128

126

127

104

80 82 81

94 95

93 79

73

97

84 78

77

76

98

96

85

75 74

133 86 134 135 V07027a.02.00

Figure 39D. P3 Planetary And Rear Cover/Retarder (2 of 2)

39–1.5

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 4 12

7 5

13

8

14

6

15 9

3 19

16 10

17

11

20 21

2

18

22

23 24

25 26

65 67 66 68 69 70

52

88

64 45

28

61

74 46

30

53

98 76

54 55

41 40

49

50

56

77 78

63 79

62

38

85

32

33

35

39

80 81 84 82 83

37

34

97

86

39

36

96

99

75 87

31

95

71 73

47 29

91 89 92

72

48

93 94

90

27

51

57 58

42

59

43

60

44 100 101 102

V07025b.05.00

Figure 39E. P3 Planetary And Rear Cover/Retarder

20091001

Copyright © 2009 Allison Transmission, Inc.

39–1.6

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2

12

14

16

3

17 4

15 18

1 5

19

6

7 8

20

9

13

10 8

11

26

21

27 28

22 50 52 51 25 23

24

30

29 31

43 44 46

32

45

47

33 34

37 35

39

38

36

48

49

41 42 40

40 V06890b.00.02

Figure 39F/39G. P3 Planetary And Rear Cover/Retarder (1 of 2)

39–1.7

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

54 55

53

84

59

85

58 56 60

61

83

57

63 64

65

82 66

62 74

67

77

68 69

75 70

76

78 79

71 72

80

39 81 73

V07026b.04.00

Figure 39F. P3 Planetary And Rear Cover/Retarder (2 of 2)

20091001

Copyright © 2009 Allison Transmission, Inc.

39–1.8

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

53

55

56

57

58

60 61 62 54

59

63

64 65

66 67 106 107 108

68

109 69

110 111 112

70 71 72

105

89

101

102

81

140 139 128

98 92

119

103

126

120 121 122

76

123

124

95 84

75

125

94

93

78

74

138

127

118

82

79

137

117

100

80

136

116

104

99

91

131 133 132

102

88

83

134 135

130 114 115

87

73

129

113

90

96

77

97 85 86

141 142 143

V07027b.05.00

Figure 39G. P3 Planetary And Rear Cover/Retarder (2 of 2)

39–1.9

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-544 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio Same As Group 39-697. REF NO.

NOMENCLATURE

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

GROUP 39-545 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio Same As Group 39-697, Except For Parts Listed Below. 4 5 11

14 15 16 17 18 38 39 39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29511450 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537199 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

29535677 ** 29535681 **

1 1

29537199

1

1

2

4

29535998 29506056 29507803 29543992 29506055

4 4 1 8 4

8 8 2 16 8

16 16 4 32 16

32 32 8 64 32

29537166

1

2

4

8

29511450

1

2

4

8

29537193

1

2

4

8

1

3

6

12

GROUP 39-574 P3 Planetary And Rear Cover/Retarder, Figure 39A 1–41 42

Not Used In This Group. Bracket, Rear Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507888

GROUP 39-582 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder Same As Group 39-656, Except For Parts Listed Below. 2 3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **

1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.1

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-582

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder Same As Group 39-656, Except For Parts Listed Below. REF NO. 9

12 13 14 15 16 64

65 65 70 72 86

NOMENCLATURE

PART NO.

Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Not Used In This Group. Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

1

2

4

4 4 1 8 4

8 8 2 16 8

16 16 4 32 16

32 32 8 64 32

1

2

4

8

1

2

4

8

1 1

2

4

8

1

1

2

4

1 1

1

2

4

1 1 1 1

1 1

2 2

4 4

GROUP 39-583 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder Same As Group 39-656, Except For Parts Listed Below. 70 86

Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

GROUP 39-587 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, With Tachograph Same As Group 39-697, Except For Parts Listed Below. 4 20 27 28

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535673 ** Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-587

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, With Tachograph Same As Group 39-697, Except For Parts Listed Below. REF NO.

NOMENCLATURE

29 30

PART NO.

Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 *

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

1

2

4

GROUP 39-588 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, With Tachograph Same As Group 39-697, Except For Parts Listed Below. 4 5 11

14 15 16 17 18 20 27 28 29 30 38 39 39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29511450 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537199 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

29535678 ** 29535681 **

1 1

29537199

1

1

2

4

29535998 29506056 29507803 29543992 29506055 29511474 ** 29540140 29512791 29512790 29540139 *

4 4 1 8 4 1 1 1 1 1

8 8 2 8 8

16 16 4 16 16

32 32 8 32 32

1 1 1

2 2 2

4 4 4

29537166

1

2

4

8

29511450

1

2

4

8

29537193

1

2

4

8

39

GROUP 39-595 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder Same As Group 39-656

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.3

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-596 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 64

65 65

NOMENCLATURE

PART NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

1

1

2

4

4 4 1 8 4

8 8 2 16 8

16 16 4 32 16

32 32 8 64 32

1

2

4

8

1

2

4

8

1

2

4

8

1

1

2

4

4 4 1 8 4

8 8 2 16 8

16 16 4 32 16

32 32 8 64 32

GROUP 39-597 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29511047 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054

1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.4

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-597

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder Same As Group 39-656, Except For Parts Listed Below. REF NO. 64

65 65 70 86

NOMENCLATURE Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537166

1

2

4

8

29511065

1

2

4

8

29537385 29537073 ** 29510494

1 1 1

2

4

8

1

2

4

1

2

4

19

38

76

1 1 1 1 2 1

2 2 2 2 4 2

4 4 4 4 8 4

GROUP 39-598 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder Same As Group 39-656, Except For Parts Listed Below. 70 86

Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494

1 1

GROUP 39-603 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, With Tachograph And Dropbox Provision Same As Group 39-697, Except For Parts Listed Below. 3 4 20 27 28 29 30 31 32

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . .

29514698 29535674 ** 29515603 ** 29540148 29512791 29512790 29540147 29514697 29543432

19 1 1 1 1 1 1 2 1

** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.5

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-610 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, With Tachograph And Dropbox Provision Same As Group 39-697, Except For Parts Listed Below. REF NO. 3 4 5 11

14 15 16 17 18 20 27 28 29 30 31 32 38 39 39

NOMENCLATURE

PART NO.

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535679 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29511450 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . 29514697 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 Belleville Washer. Used Only With 29537199 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 19 1 1

19

38

76

1

1

2

4

4 4 1 8 4 1 1 1 1 1 2 1

8 8 2 8 8

16 16 4 16 16

32 32 8 32 32

1 1 1 1 2 1

2 2 2 2 4 2

4 4 4 4 8 4

1

2

4

8

1

2

4

8

1

2

4

8

1 1 1 1 1 1

1

2

4

1 1 1

2 2 2

4 4 4

1

2

4

8

GROUP 39-611 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, With 16-Pulse Tachograph Provision Same As Group 39-697, Except For Parts Listed Below. 4 11

20 27 28 29 30 38

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535675 ** Carrier, P3 Planetary. When Replacing 29535995 Carrier With 29537386 Carrier, Also Replace 29520521 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537386 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520516 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29541084 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541083 * Belleville Washer. Used Only With 29537386 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166

1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.6

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-611

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, With 16-Pulse Tachograph Provision Same As Group 39-697, Except For Parts Listed Below. REF NO. 39 39

NOMENCLATURE

PART NO.

Nut, Output. Used Only With 29535995 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520521 Nut, Output. Used Only With 29537386 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

2

4

8

1

2

4

8

GROUP 39-612 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, With 16-Pulse Tachograph Provision Same As Group 39-697, Except For Parts Listed Below. 4 5 11

14 15 16 17 18 20 27 28 29 30 38 39 39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29520521 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537199 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

29535680 ** 29535681 **

1 1

29537199

1

1

2

4

29535998 29506056 29507803 29543992 29506055 29520516 ** 29541084 23019664 29534508 29541083 *

4 4 1 8 4 1 1 1 1 1

8 8 2 8 8

16 16 4 16 16

32 32 8 32 32

1 1 1

2 2 2

4 4 4

29537166

1

2

4

8

29520521

1

2

4

8

29537193

1

2

4

8

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.7

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-614 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, Tachograph Provision Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 31 38 39 40 41 64

65 65 70 86

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535683 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29520539 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

** **

**

*

**

1 1

1

1

2

4

4 4 1 8 4 1 1 1 1 1

8 8 2 16 8

16 16 4 32 16

32 32 8 64 32

1 1 1

2 2 4

4 4 8

1

2

4

8

1

2

4

8

1 1 1

2

4

8

1

2

4

1

2

4

GROUP 39-617 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, Tachograph Provision Same As Group 39-656, Except For Parts Listed Below. 2 9

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535686 ** Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29520539 Output Nut With 29537385 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914

1

1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.8

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-617

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, Tachograph Provision Same As Group 39-656, Except For Parts Listed Below. REF NO. 31 38 39 40 41 64

65 65 70 86

NOMENCLATURE Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29520534 ** 29520532 29534508 23019664 29520530 *

1 1 1 1 1

1 1 1

2 2 4

4 4 8

29537166

1

2

4

8

29520539

1

2

4

8

29537385 29536991 ** 29512792

1 1 1

2

4

8

1

2

4

GROUP 39-652 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 64

65 65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

29535682 ** 29535684 **

1 1

29545913

1

1

2

4

29535996 29506054 29507804 29543993 29506054

4 4 1 8 4

8 8 2 16 8

16 16 4 32 16

32 32 8 64 32

29537166

1

2

4

8

29511065

1

2

4

8

29537385

1

2

4

8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.9

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-652

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. REF NO. 70 72 86

NOMENCLATURE

PART NO.

Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Not Used In This Group. Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

1

2

4

1

1

2

4

4 4 1 8 4

8 8 2 16 8

16 16 4 32 16

32 32 8 64 32

1

2

4

8

1

2

4

8

1

2

4

8

GROUP 39-653 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 64

65 65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385

1 1

GROUP 39-654 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. 2 3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **

1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.10

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-654

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. REF NO. 9

12 13 14 15 16 64

65 65 70 86

NOMENCLATURE Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29545913

1

1

2

4

29535996 29506054 29507804 29543993 29506054

4 4 1 8 4

8 8 2 16 8

16 16 4 32 16

32 32 8 64 32

29537166

1

2

4

8

29511065

1

2

4

8

29537385 29537073 ** 29510494

1 1 1

2

4

8

1

2

4

1

2

4

GROUP 39-655 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. 70 86

Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792

1 1

39

GROUP 39-656 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 1. One Bolt 1 2 3 4 5 6

Gasket, Stator Housing. See SIL 20-WT-97. . . . . . . . . . . . . . . . . . . . . Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29535902 29535685 ** 29535687 ** 29535235 29505605 29535216 *

1 1 1 1 1 1

1

2

4

1 2

2 4

4 8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.11

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-656

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 1. One Bolt REF NO. 7 8 9

10 11 12 13 14 15 16 17 18 19 20

20

21

21

22 23 24 25

26 27 28 29 30 31

NOMENCLATURE

PART NO.

Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . 29501034 Ring, P3 Indexing. See SIL 11-WT-98 And SIL 10-WT-00. . . 29535988 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 Spacer, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535224 Ring, Retaining, External, 64 mm ID . . . . . . . . . . . . . . . . . . . . 29505803 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 Spring And Retainer Assembly, C5 Piston Return. Used Prior To S/N 6610204386, With 29536771 Stator Housing And 29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036 Spring And Retainer Assembly, C5 Piston Return. Used Starting With S/N 6610204386, With 29544957 Stator Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958 Piston, C5 Clutch. Used Prior To S/N 6610204386, With 29536771 Stator Housing And 29503036 Return Spring Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 Piston, C5 Clutch. Used Starting With S/N 6610204386, With 29544957 Stator Housing And 29544958 Return Spring Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956 Sealring, External, 315.2 mm ID. Color Coded Light Blue. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546158 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 Stator Housing, Retarder. When Replacing 29536771 Stator Housing With 29544957 Stator Housing, Also Order 29544956 Piston And 29544958 Return Spring Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544957 O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047924 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543416 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534479 **

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2 2

4 4

8 8

1 1 1

1 2 2

2 4 4

4 8 8

4 4 1 8 4 1 1 1

8 8 2 16 8 1

16 16 4 32 16 2

32 32 8 64 32 4

2

4

8

1

2

4

8

1

2

4

8

1

2

4

8

1

2

4

8

1 1 1

4 4 2

8 8 4

16 16 8

1 1 1 1 1 1 1

1 2 2 1 1 2

2 4 4 4 4 4

4 8 8 8 8 8

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.12

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-656

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 1. One Bolt REF NO. 32 33 34 35 36 36 37 38

39 40 41 42–48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 62 63 64

NOMENCLATURE Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . . Valve, Autoflow. Used Prior To S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow. Used Starting With S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder. Prior To S/N 6610066447, When Replacing 29534478 Housing Assembly With 29545015 Housing Assembly, Also Replace 29515693 Autoflow Valve With 29536730 Autoflow Valve, And Add The Following Parts Found In Section 20: 29536765 Jumper Manifold, 29536766 Jumper Manifold Gasket, Three 29536756 M10 x 1.5 x 169 mm 12 Point Flanged Bolts, And 11514355 M10 x 1.5 x 30 mm Flange Head Bolt. Prior To S/N 6610008625, Also Order 29515692 Spring. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller. Used Prior To S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller. Used Starting With S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Locknut. See SIL 19-WT-98. . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29503209 29509732 29503208 29515692

1 1 1 1

2 2 1 1

4 4 4 4

8 8 8 8

29515693

1

1

4

8

29536730 11512368

1 1

1 2

4 4

8 8

29545015 29512790 29512791 29534475 *

1 1 1 1

1 1 1

2 2 4

4 4 8

29511861 23040579 29505516 29503590 11514357 29514182 29503209 29505574 11515322 29544139 29503383 29503843 29537507

1 1 1 1 1 1 1 1 3 1 1 1 1

2 2 2 2 2 2 2 2 6 1 2 2 2

4 4 4 4 4 4 4 4 12 2 4 2 4

8 8 8 8 8 8 8 8 24 4 8 4 8

29505613

1

2

4

8

29544236 29511429

1 1

2 2

4 4

8 8

29537166

1

2

4

8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.13

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-656

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 1. One Bolt REF NO. 65 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83

84 85 86 87 87 88 88 89 90 91 92 93 94 95

NOMENCLATURE

PART NO.

Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546238 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541874 Bolt, Flange Hd, M8 x 1.25 x 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 11515115 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537074 ** Bolt, Flange Hd, M8 x 1.25 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . 29510680 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503939 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511063 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511062 Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537373 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511060 Stop, Valve. See SIL 14-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 Valve Body, Retarder Control. Prior To S/N 6610066447, When Replacing 29511059 Valve Body With 29536989 Valve Body, Replace 29510497 Plug With 29536990 Plug And 29510499 O-ring With 23015806 O-ring. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Pin, Dowel, 2.5 mm x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 Pin, Dowel, 3 mm x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538461 O-ring, 21.9 mm ID. Used Prior To S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510499 O-ring, 23.5 mm ID. Used Starting With S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Valve. Used Prior To S/N 6610066447. See SIL 25-WT-00. 29510497 Plug, Valve. Used Starting With S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510498 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * Gasket, Separator Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512744 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511055

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

2

4

8

1

2

4

8

1 2 12 9 1 5 1 1 1 1 1 1 1 1 1 1 1

2 2 13 18

4 4 36 36

16 8 72 72

5 1 1 1 1 1 2 2 1 1 1 1

10 2 2 2 2 2 4 4 2 2 2 2

15 4 4 4 4 4 8 8 4 4 4 4

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

1

1

2

4

1 1

1 1

2 2

4 4

1 1 1 1 1 2 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4 1 1

8 2 2

16 4 4

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.14

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-656

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 1. One Bolt REF NO. 96 97 98 99 100

NOMENCLATURE Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M12 x 1.75 x 165 mm . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO. 29507891 29541869 29541875 29541868

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 4 2 7

1 4 7 14

2 8 14 38

4 12 28 76

1 1

1

2

4

GROUP 39-657 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. 70 86

Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494

GROUP 39-658 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 1 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 31 38 39 40 41 64

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29520539 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29535683 ** 29535684 **

1 1

29545913

1

1

2

4

29535996 29506054 29507804 29543993 29506054 29535003 ** 29535002 29534508 23019664 29535001 *

4 4 1 8 4 1 1 1 1 1

8 8 2 16 8

16 16 4 32 16

32 32 8 64 32

1 1 1

2 2 4

4 4 8

29537166

1

2

4

8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.15

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-658

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 1 Same As Group 39-656, Except For Parts Listed Below. REF NO. 65 65 70 86

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

1

2

4

8

1 1 1

2

4

8

1

2

4

1

2

4

1 1 1

2 2 4

4 4 8

1

2

4

8

1

2

4

8

1 1 1

2

4

8

1

2

4

GROUP 39-659 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 1 Same As Group 39-656, Except For Parts Listed Below. 2 9

31 38 39 40 41 64

65 65 70 86

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535686 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29520539 Output Nut With 29537385 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

**

**

*

**

1

1 1 1 1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.16

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-660 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 45 46 47 48 49–53 64

65 65 70 86

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29535682 ** 29535684 **

1 1

29545913

1

1

2

4

29535996 29506054 29507804 29543993 29506054 15326309 23040579 29533980 29537507

4 4 1 8 4 1 1 1 1

8 8 2 16 8 2 2 2 2

16 16 4 32 16 4 4 4 4

32 32 8 64 32 8 8 8 8

29537166

1

2

4

8

29511065

1

2

4

8

29537385 29536991 ** 29512792

1 1 1

2

4

8

1

2

4

GROUP 39-661 39

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **

1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.17

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-661

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 9

12 13 14 15 16 45 46 47 48 49–53 64

65 65

NOMENCLATURE

PART NO.

Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

1

2

4

4 4 1 8 4 1 1 1 1

8 8 2 16 8 2 2 2 2

16 16 4 32 16 4 4 4 4

32 32 8 64 32 8 8 8 8

1

2

4

8

1

2

4

8

1

2

4

8

1

1

2

4

4 4

8 8

16 16

32 32

GROUP 39-662 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054

1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.18

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-662

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 14 15 16 45 46 47 48 49–53 64

65 65 70 86

NOMENCLATURE Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29507804 29543993 29506054 15326309 23040579 29533980 29537507

1 8 4 1 1 1 1

2 16 8 2 2 2 2

4 32 16 4 4 4 4

8 64 32 8 8 8 8

29537166

1

2

4

8

29511065

1

2

4

8

29537385 29537073 ** 29510494

1 1 1

2

4

8

1

2

4

15326309 23040579 29533980 29537507

1 1 1 1

2 2 2 2

4 4 4 4

8 8 8 8

29536991 ** 29512792

1 1

1

2

4

GROUP 39-663 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 45 46 47 48 49–53 70 86

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .

39

GROUP 39-664 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 45 46 47 48

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .

15326309 23040579 29533980 29537507

1 1 1 1

2 2 2 2

4 4 4 4

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.19

8 8 8 8

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-664

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO.

NOMENCLATURE

49–53

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Not Used In This Group.

GROUP 39-665 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 45 46 47 48 49–53 70 86

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494

1 1 1 1

2 2 2 2

4 4 4 4

8 8 8 8

1 1

1

2

4

1

1

2

4

4 4 1 8 4 1 1 1 1 1 1

8 8 2 16 8

16 16 4 32 16

32 32 8 64 32

1 1 1

2 2 4

4 4 8

2

4

8

GROUP 39-666 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 31 38 39 40 41 45

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535683 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309

** **

**

*

1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.20

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-666

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 46 47 48 49–53 64

65 65 70 86

NOMENCLATURE O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

23040579 29533980 29537507

1 1 1

2 2 2

4 4 4

8 8 8

29537166

1

2

4

8

29511065

1

2

4

8

29537385 29536991 ** 29512792

1 1 1

2

4

8

1

2

4

1

2

4

1 1 1

2 2 4

4 4 8

2 2 2 2

4 4 4 4

8 8 8 8

GROUP 39-667 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 9

31 38 39 40 41 45 46 47 48 49–53 64

65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29520539 Output Nut With 29537385 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29535686 **

1

29545914 29535003 ** 29535002 29534508 23019664 29535001 * 15326309 23040579 29533980 29537507

1 1 1 1 1 1 1 1 1 1

29537166

1

2

4

8

29520539

1

2

4

8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.21

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-667

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 65 70 86

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Nut, Output. Used Only With 29537200 or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

1 1 1

2

4

8

1

2

4

1 19

1 19

2 38

4 76

GROUP 39-697 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, Without Tachograph, With One Bolt 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27–29 30 31 32

Gasket, Rear Cover. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . 29534355 Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865 Not Used In This Group. Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535672 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535676 Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535235 Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535216 Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . 29501034 Ring, P3 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . 29535988 Carrier, P3 Planetary. When Replacing 29535995 Carrier With 29537386 Carrier, Also Replace 29511450 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537386 Spacer, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535224 Ring, Retaining, External, 64 mm ID . . . . . . . . . . . . . . . . . . . . 29505803 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135 Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29503036 Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 Not Used In This Group. Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540134 Not Used In This Group. Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139

** **

*

**

1 1 1 1 1 1 1

1 2

2 4

4 8

2 2

4 4

8 8

1 1 1

1 2 2

2 4 4

4 8 8

4 4 1 8 4 1 1 1 1 1 1 1 2

8 8 2 16 8 1

16 16 4 32 16 2

32 32 8 64 32 4

2 2 2 4 4 4

4 4 4 8 8 8

8 8 8 16 16 16

1

1

2

4

1

1

2

4

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.22

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-697

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, Without Tachograph, With One Bolt REF NO. 33 34 35 36 37 38 39 39 40 41 42

NOMENCLATURE O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537386 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535995 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537386 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29503383 29503843 29537507 29505613 29511429

1 1 1 1 1

4 2 2 2 2

6 2 4 4 4

8 4 8 8 8

29537166

1

2

4

8

29511450

1

2

4

8

29537193

1

2

4

8

29546238 29536988

1 1

4 1

8 2

16 4

1 1 1

2 2 2

4 4 4

GROUP 39-698 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio With 4-T Tachograph, One Bolt Same As Group 39-697, Except For Parts Listed Below. 4 20 27 28 29 30

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29535673 ** 29511474 ** 29540140 29512791 29512790 29540139 *

1 1 1 1 1 1

GROUP 39-699 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio With 4-T Tachograph And Dropbox Provision, One Bolt

39

Same As Group 39-697, Except For Parts Listed Below. 3 4 20 27 28 29 30 31

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . .

29514698 29535674 ** 29515603 ** 29540148 29512791 29512790 29540147 29514697

19 1 1 1 1 1 1 2

19

38

76

1 1 1 1 2

2 2 2 2 4

4 4 4 4 8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.23

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-699

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio With 4-T Tachograph And Dropbox Provision, One Bolt Same As Group 39-697, Except For Parts Listed Below. REF NO. 32

NOMENCLATURE

PART NO.

Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1 1 1 1 1 1

1

2

4

1 1 1

2 2 2

4 4 4

1

2

4

8

1

2

4

8

1

2

4

8

1

1

2

4

4 4 1 8 4

8 8 2 16 8

16 16 4 32 16

32 32 8 64 32

1

2

4

8

GROUP 39-700 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio With 16-Pulse Tachograph Provision Same As Group 39-697, Except For Parts Listed Below. 4 11

20 27 28 29 30 38 39 39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535675 ** Carrier, P3 Planetary. When Replacing 29535995 Carrier With 29537386 Carrier, Also Replace 29520521 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537386 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520516 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29541084 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541083 * Belleville Washer. Used Only With 29537386 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535995 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520521 Nut, Output. Used Only With 29537386 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193

1

GROUP 39-701 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio Without Tachograph, With One Bolt Same As Group 39-697, Except For Parts Listed Below. 4 5 11

14 15 16 17 18 38

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535677 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29511450 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Belleville Washer. Used Only With 29537199 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166

1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.24

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-701

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio Without Tachograph, With One Bolt Same As Group 39-697, Except For Parts Listed Below. REF NO. 39 39

NOMENCLATURE

PART NO.

Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

2

4

8

1

2

4

8

GROUP 39-702 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio With 4-T Tachograph, One Bolt Same As Group 39-697, Except For Parts Listed Below. 4 5 11

14 15 16 17 18 20 27 28 29 30 38 39 39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29511450 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537199 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

29535678 ** 29535681 **

1 1

29537199

1

1

2

4

29535998 29506056 29507803 29543992 29506055 29511474 ** 29540140 29512791 29512790 29540139 *

4 4 1 8 4 1 1 1 1 1

8 8 2 8 8

16 16 4 16 16

32 32 8 32 32

1 1 1

2 2 2

4 4 4

29537166

1

2

4

8

29511450

1

2

4

8

29537193

1

2

4

8

19 1

19

38

76

GROUP 39-703 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio With Tachograph And Dropbox Provision Same As Group 39-697, Except For Parts Listed Below. 3 4

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29535679 **

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.25

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-703

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio With Tachograph And Dropbox Provision Same As Group 39-697, Except For Parts Listed Below. REF NO. 5 11

14 15 16 17 18 20 27 28 29 30 31 32 38 39 39

NOMENCLATURE

PART NO.

Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29511450 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . 29514697 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 Belleville Washer. Used Only With 29537199 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

1

2

4

4 4 1 8 4 1 1 1 1 1 2 1

8 8 2 8 8

16 16 4 16 16

32 32 8 32 32

1 1 1 1 2 1

2 2 2 2 4 2

4 4 4 4 8 4

1

2

4

8

1

2

4

8

1

2

4

8

1

1

2

4

4 4 1 8 4 1 1

8 8 2 8 8

16 16 4 16 16

32 32 8 32 32

1

2

4

GROUP 39-704 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio With 16-Pulse Tachograph Provision Same As Group 39-697, Except For Parts Listed Below. 4 5 11

14 15 16 17 18 20 27

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535680 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29520521 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520516 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29541084

1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.26

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-704

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio With 16-Pulse Tachograph Provision Same As Group 39-697, Except For Parts Listed Below. REF NO. 28 29 30 38 39 39

NOMENCLATURE O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537199 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

23019664 29534508 29541083 *

1 1 1

1 1

2 2

4 4

29537166

1

2

4

8

29520521

1

2

4

8

29537193

1

2

4

8

GROUP 39-705 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 45 46 47 48 49–53 64

65 65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .

29535682 ** 29535684 **

1 1

29545913

1

1

2

4

29535996 29506054 29507804 29543993 29506054 15326309 23040579 29533980 29537507

4 4 1 8 4 1 1 1 1

8 8 2 16 8 2 2 2 2

16 16 4 32 16 4 4 4 4

32 32 8 64 32 8 8 8 8

29537166

1

2

4

8

29511065

1

2

4

8

29537385

1

2

4

8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.27

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-705

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 70 86

NOMENCLATURE

PART NO.

Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

1

2

4

1

1

2

4

4 4 1 8 4 1 1 1 1

8 8 2 16 8 2 2 2 2

16 16 4 32 16 4 4 4 4

32 32 8 64 32 8 8 8 8

1

2

4

8

1

2

4

8

1

2

4

8

GROUP 39-706 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 45 46 47 48 49–53 64

65 65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385

1 1

** Not Serviced As An Assembly—Order Detail Parts.

39–2.28

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-707 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 45 46 47 48 49–53 64

65 65 70 86

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29535682 ** 29535684 **

1 1

29545913

1

1

2

4

29535996 29506054 29507804 29543993 29506054 15326309 23040579 29533980 29537507

4 4 1 8 4 1 1 1 1

8 8 2 16 8 2 2 2 2

16 16 4 32 16 4 4 4 4

32 32 8 64 32 8 8 8 8

29537166

1

2

4

8

29511065

1

2

4

8

29537385 29537073 ** 29510494

1 1 1

2

4

8

1

2

4

GROUP 39-708 39

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535683 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **

1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.29

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-708

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 9

12 13 14 15 16 31 38 39 40 41 45 46 47 48 49–53 64

65 65 70 86

NOMENCLATURE

PART NO.

Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29520539 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 ** Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 * Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

1

2

4

4 4 1 8 4 1 1 1 1 1 1 1 1 1

8 8 2 16 8

16 16 4 32 16

32 32 8 64 32

1 1 1

2 2 4

4 4 8

2 2 2 2

4 4 4 4

8 8 8 8

1

2

4

8

1

2

4

8

1 1 1

2

4

8

1

2

4

1 1 1 1

2 2 2 2

4 4 4 4

8 8 8 8

GROUP 39-709 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 45 46 47 48

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.30

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-709

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 49–53 70 86

NOMENCLATURE

PART NO.

Not Used In This Group. Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

1

2

4

1 1 1 1

2 2 2 2

4 4 4 4

8 8 8 8

15326309 23040579 29533980 29537507

1 1 1 1

2 2 2 2

4 4 4 4

8 8 8 8

29537073 ** 29510494

1 1

1

2

4

GROUP 39-710 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 45 46 47 48 49–53

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

15326309 23040579 29533980 29537507

GROUP 39-711 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 45 46 47 48 49–53 70 86

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 39-712

39

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535686 **

1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.31

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-712

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 9

31 38 39 40 41 45 46 47 48 49–53 64

65 65 70 86

NOMENCLATURE

PART NO.

Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29520539 Output Nut With 29537385 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 ** Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 * Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537200 or 29544813 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 Nut, Output. Used Only With 29537200 or 29544813 Carrier And 29537166 Belleville Washer.See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1 1 1 1 1 1 1 1 1 1

1

2

4

1 1 1

2 2 4

4 4 8

2 2 2 2

4 4 4 4

8 8 8 8

1

2

4

8

1

2

4

8

1 1 1

2

4

8

1

2

4

1 1 1 1 1 1

2 2 1 1 1

4 4 2 2 2

8 8 4 4 4

4 8 1

8 16 2

16 32 4

32 64 8

GROUP 39-713 P3 Planetary And Rear Cover/Retarder, Figure 39C Straight 7, Without Tachograph NOTE: See SIL 4-WT-99 For Important Service Information 1 2 3 4 5 6 7 8 9

P3 Planetary Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532693 ** Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . . . . . 29501034 Ring, P3 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier, P3 Planetary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 Flange, P4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533209 Ring, Shim Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530525 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . . . . 29507804

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.32

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-713

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39C Straight 7, Without Tachograph NOTE: See SIL 4-WT-99 For Important Service Information REF NO. 10 11 12 12 12 12 12 12 12 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

NOMENCLATURE Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.27 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.54 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.81 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.08 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.62 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.89 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 2.16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 2.43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 293.75 mm ID . . . . . . . . . . . . . . . . Spring Assembly, C6 Piston Return . . . . . . . . . . . . . . . . . . . . Piston, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External, 334.37 mm ID . . . . . . . . . . . . . . . . . . . . . . Sealring, Internal Lip-Type, 251.28 mm OD . . . . . . . . . . . . . . Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P4 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 289.48 mm OD . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 235 mm OD . . . . . . . . . . . . . . . . . . Ring, P4 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier And Bushing Assembly, P4 Planetary . . . . . . . . . . . . Carrier, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, P4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P4 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P4 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P4 Pinion. Set Contains Six 29530501 Gears. . . . . Bearing, Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, C6 Clutch Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 29543993 29541865 29530516 29530517 29530518 29530519 29530520 29530521 29530522 29530523 29530524 29530526 29536669 29532728 29530489 29530488 29530487 29546162 29530491 29530484 29530485 29500034 29541018 23043446 29530486 29536351 29536342 29530530 29530492 29542556 29530497 23048531 29501195 29530505 29530498 29530499 29530500 29530504 29530503 29535982 29530502 29530506 29505572

** **

*

**

*

8 14 AR AR AR AR AR AR AR AR AR 1 1 1 1 1 1 1 1 1 1 2 1 1 1 9 8 1 1 1 1 1 1 1 1 1 1 6 12 6 12 1 1

16 14 2 2 2 2 2 2 2 2 2 1

32 28 4 4 4 4 4 4 4 4 4 2

64 56 8 8 8 8 8 8 8 8 8 4

2 2 2 4 4 1 1 4

4 4 4 8 8 2 2 8

8 8 8 16 16 4 4 16

2 1 36 32 4 2 2

4 2 72 64 8 4 4

8 4 144 128 16 8 8

2 2 2 1

4 4 4 2

8 8 8 4

2 12 24 12 24 1 2

4 24 48 24 48 2 4

8 48 96 48 96 4 8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.33

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-713

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39C Straight 7, Without Tachograph NOTE: See SIL 4-WT-99 For Important Service Information REF NO. 45 46 47 48 49–52 53 54 55 56 57

58 59 60 61 62 63 64 65 66 67 68 69 70–71 72 73 74 75 76 77 78 79 80 80 81 82

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

P4 Ring Gear And Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29532729 Gear, P4 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530513 Hub, P4 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530514 Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . 29501024 Not Used In This Group. Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865 Bolt, Flange Hd, M12 x 1.75 x 222.5 mm . . . . . . . . . . . . . . . . . . . . . . . 29541876 Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535688 Shaft Assembly, Output. When Replacing 29535900 Output Shaft Assembly With 29542554 Output Shaft Assembly, Also Replace 29511450 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554 Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542555 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135 Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29503036 Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 Not Used In This Group. Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540134 Not Used In This Group. Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 Retainer, Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511429 Belleville Washer. Used Only With 29537207 Output Shaft And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535900 Output Shaft. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 Nut, Output. Used Only With 29537207 Output Shaft And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193 Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546238 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988

**

**

* **

1 1 1 1

1 1 2

2 2 4

4 4 8

1 14 5 1

1 14 5

2 36 10

4 72 20

1 1 1 1 1 1 1 1 1 1 1

1 2

2 4

4 8

1

2

4

2 2 2 4 4 2

4 4 4 8 8 4

8 8 8 16 16 8

1

1

2

4

1 1 1 1 1 1 1

2 1 4 2 2 2 2

4 2 6 2 4 4 4

8 4 8 4 8 8 8

1

2

4

8

1

2

4

8

1

4

8

16

1 1

4 1

8 2

16 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.34

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-714 P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder NOTE: See SIL 4-WT-99 For Important Service Information REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12 12 12 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

NOMENCLATURE P3 Planetary Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flange, P4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Shim Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.27 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.54 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.81 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.08 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.62 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.89 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 2.16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 2.43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 293.75 mm ID . . . . . . . . . . . . . . . . Spring Assembly, C6 Piston Return . . . . . . . . . . . . . . . . . . . . Piston, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External, 334.37 mm ID . . . . . . . . . . . . . . . . . . . . . . Sealring, Internal Lip-Type, 251.28 mm OD . . . . . . . . . . . . . . Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P4 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 289.48 mm OD . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 235 mm OD . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 29532693 ** 29501034 29535988 29537386 29533209 29530525 29535996 29506054 29507804 29543993 29541865 29530516 29530517 29530518 29530519 29530520 29530521 29530522 29530523 29530524 29530526 29536669 29532728 29530489 29530488 29530487 29546162 29530491 29530484 29530485 29500034 29541018 23043446 29530486 29536351 29536342 29530530 29530492 29542556 29530497 23048531 29501195

** **

*

**

1 1 1 1 1 1 4 8 1 8 14 AR AR AR AR AR AR AR AR AR 1 1 1 1 1 1 1 1 1 1 2 1 1 1 9 8 1 1 1 1 1 1

2 2 1 1 1

4 4 2 2 2

8 8 4 4 4

8 16 2 16 14 2 2 2 2 2 2 2 2 2 1

16 32 4 32 28 4 4 4 4 4 4 4 4 4 2

32 64 8 64 56 8 8 8 8 8 8 8 8 8 4

2 2 2 4 4 1 1 4

4 4 4 8 8 2 2 8

8 8 8 16 16 4 4 16

2 1 36 32 4 2 2

4 2 72 64 8 4 4

8 4 144 128 16 8 8

2 2

4 4

8 8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.35

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-714

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder NOTE: See SIL 4-WT-99 For Important Service Information REF NO. 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50–52 53 54 55

56 57 58 59 60 61

61

62

62

63 64

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Ring, P4 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530505 Carrier And Bushing Assembly, P4 Planetary . . . . . . . . . . . . . 29530498 Carrier, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530499 Bushing, P4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530500 Spindle, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530504 Washer, P4 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530503 Gear Set, P4 Pinion. Set Contains Six 29530501 Gears. . . . . 29535982 Bearing, Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530502 Hub, C6 Clutch Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530506 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505572 P4 Ring Gear And Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29532729 Gear, P4 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530513 Hub, P4 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530514 Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . 29501024 Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530542 Not Used In This Group. Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535689 Shaft Assembly Kit, Output. When Replacing 29535965 Output Shaft Assembly With 29545915 Output Shaft Assembly Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545915 Output Shaft Assembly Kit Contains 29545018 Output Shaft Assembly, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . 29545915 Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542562 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 Spring And Retainer Assembly, C5 Piston Return. Used Prior To S/N 6610204386, With 29536771 Stator Housing And 29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036 Spring And Retainer Assembly, C5 Piston Return. Used Starting With S/N 6610204386, With 2954957 Stator Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958 Piston, C5 Clutch. Used Prior To S/N 6610204386, With 29536771 Stator Housing And 29503036 Return Spring Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 Piston, C5 Clutch. Used Starting With S/N 6610204386, With 29544957 Stator Housing And 29544958 Return Spring Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956 Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164

*

**

**

* **

1 1 1 1 6 12 6 12 1 1 1 1 1 1 11

2 1

4 2

8 4

2 12 24 12 24 1 2

4 24 48 24 48 2 4

8 48 96 48 96 4 8

1 1 2 22

2 2 4 44

4 4 8 88

1 1

1

4

8

1 1 1 1 1 1

1 2

2 4

4 8

1

2

4

2

4

8

1

2

4

8

1

2

4

8

1

2

4

8

1 1 1

2 4 4

4 8 8

8 16 16

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.36

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-714

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder NOTE: See SIL 4-WT-99 For Important Service Information REF NO. 65 66

67 68 69 70 71 72 73 74 75 76 77 78 78 79 80

81 82 83 84–86 87 88 89 90 91 92 93 94

NOMENCLATURE Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . Stator Housing, Retarder. When Replacing 29536771 Stator Housing With 29544957 Stator Housing, Also Order 29544956 Piston And 29544958 Return Spring Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . . Valve, Autoflow. Used Prior To S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow. Used Starting With S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder. Prior To S/N 6610066447, When Replacing 29534478 Housing Assembly With 29545017 Housing Assembly, Also Replace 29515693 Autoflow Valve With 29536730 Autoflow Valve, And Add The Following Parts Found In Section 20: 29536768 Jumper Manifold, 29536767 Jumper Manifold Gasket, Three 29536760 M10 x 1.5 x 354 mm 12 Point Flanged Bolts, And 11514355 M10 x 1.5 x 30 mm Flange Head Bolt. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller. Used Prior To S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29505574

1

2

4

8

29544957 23047924 29507890 29541566 29543416 29507890 11515322 29534479 ** 29503209 29509732 29503208 29515692

1 1 1 1 1 1 3 1 1 1 1 1

1 2 2 1 1 2 6

2 4 4 4 4 4 12

4 8 8 8 8 8 24

2 2 1 1

4 4 4 4

8 8 8 8

29515693

1

1

4

8

29536730 11512368

1 1

1 2

4 4

8 8

29545017 29512790 29512791 29534475 *

1 1 1 1

1 1 1

2 2 4

4 4 8

15326309 23040579 29533980 29537507 29514182 29503209 29505574

1 1 1 1 1 1 1

1 2 2 2 2 2 2

2 4 4 4 4 4 4

4 8 8 8 8 8 8

29505613

1

2

4

8

39

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.37

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-714

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder NOTE: See SIL 4-WT-99 For Important Service Information REF NO. 94 95 96 97 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118

119 120 121 122 122 123

NOMENCLATURE

PART NO.

Bearing Assembly, Tapered Roller. Used Starting With S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544236 Retainer, Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511429 Belleville Washer. Used Only With 29537208 Output Shaft And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535965 Output Shaft. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537208 Output Shaft And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546238 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541874 Bolt, Flange Hd, M8 x 1.25 x 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 11515115 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Bolt, Flange Hd, M8 x 1.25 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . 29510680 Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503939 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511063 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511062 Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537373 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 Stop, Valve. See SIL 14-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511060 Valve Body, Retarder Control. Prior To S/N 6610066447, When Replacing 29511059 Valve Body With 29536989 Valve Body, Replace 29510497 Plug With 29536990 Plug And 29510499 O-ring With 23015806 O-ring. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Pin, Dowel, 2.5 mm x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 Pin, Dowel, 3 mm x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 O-ring, 21.9 mm ID. Used Prior To S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510499 O-ring, 23.5 mm ID. Used Starting With S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Valve. Used Prior To S/N 6610066447. See SIL 25-WT-00.. . 29510497

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2 2

4 4

8 8

1

2

4

8

1

2

4

8

1

2

4

8

1 1 1 1 1 2 12 9 1 5 1 1 1 1 1 1 1 1 1 1

2 1 2 2 2 4 13 18

4 2 4 2 4 8 36 36

16 4 8 4 8 16 72 72

5 1 1 1 1 2 2 1 1 1 1

10 2 2 2 2 4 4 2 2 2 2

15 4 4 4 4 8 8 4 4 4 4

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

1

1

2

4

1 1

1 1

2 2

4 4

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.38

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-714

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder NOTE: See SIL 4-WT-99 For Important Service Information REF NO. 123 124 125 126 127 128 129 130 131 132 133 134 135

NOMENCLATURE Plug, Valve. Used Starting With S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Separator Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M12 x 1.75 x 350 mm . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO. 29536990 29510498 29512744 29511057 29511055 29507891 29519205 29500034 23043446 29541018 * 29541873 29541875 29541872

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 2 1 1 1 1 1 1 1 4 2 7

1 1 4 1 1 1 1 1 1

2 2 8 2 2 2 2 2 2

4 4 16 4 4 4 4 4 4

4 7 14

8 14 38

12 28 76

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1

4 2

8 4

2 2 18

4 4 36

8 8 72

GROUP 39-731 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .

29536732 ** 29535684 **

1 1

29545913 29535996 29506054 29507804 29543993 29506054 29544955 ** 29536731 ** 29536730 29545015 29536562 * 29536728 29536727 11515322

1 4 4 1 8 4 1 1 1 1 1 1 1 9

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.39

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-731

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt Same As Group 39-656, Except For Parts Listed Below. REF NO. 45 46 47 48 49–53 64

65 65 70 83 86 87 88 89 94

NOMENCLATURE

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 2944812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057

1 1 1 1

2 2 2 2

4 4 4 4

8 8 8 8

1

2

4

8

1

2

4

8

1 1 1 1 1 1

2

4

8

1 1 1 1

2 2 2 2

4 4 4 4

1

1

2

4

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

GROUP 39-732 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 18

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 **

1 1

1 4 4 1 8 4 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.40

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-732

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 70 83 86 87 88 89 94

NOMENCLATURE Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29536731 ** 29536730 29545015 29536562 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 1 1 1 1 1 9 1 1 1 1

1 1

4 2

8 4

2 2 18 2 2 2 2

4 4 36 4 4 4 4

8 8 72 8 8 8 8

29537166

1

2

4

8

29511065

1

2

4

8

29537385 29536991 ** 29536989 29512792 23015806 29536990

1 1 1 1 1 1

2

4

8

1 1 1 1

2 2 2 2

4 4 4 4

29511057

1

1

2

4

39

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.41

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-733 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 83 87 88 89 94

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057

** **

** **

*

1 1

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1

4 2

8 4

2 2 18 2 2 2 2

4 4 36 4 4 4 4

8 8 72 8 8 8 8

1

2

4

8

1

2

4

8

1 1 1 1

2 1 1 1

4 2 2 2

8 4 4 4

1

1

2

4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.42

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-734 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 18 31 36 38 41 42 43 44 45 46 47 48 49–53 70 83 86 87 88 89 94

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 29536733 29544955 29536731 29536730 29545015 29536562 29536728 29536727 11515322 15326309 23040579 29533980 29537507

** ** **

1 1 1 1 1 1 1 1 9 1 1 1 1

1 1

4 2

8 4

2 2 18 2 2 2 2

4 4 36 4 4 4 4

8 8 72 8 8 8 8

29537073 ** 29536989 29510494 23015806 29536990

1 1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29511057

1

1

2

4

*

GROUP 39-735 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 18 31 36 38 41 42 43 44 45 46 47 48

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .

29536733 29544955 29536731 29536730 29545015 29536562 29536728 29536727 11515322 15326309 23040579 29533980 29537507

** ** **

*

1 1 1 1 1 1 1 1 9 1 1 1 1

39 1 1

4 2

8 4

2 2 18 2 2 2 2

4 4 36 4 4 4 4

8 8 72 8 8 8 8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.43

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-735

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 49–53 70 83 86 87 88 89 94

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Not Used In This Group. Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057

1 1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

1

1

2

4

GROUP 39-736 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 18 31 36 38 41 42 43 44 45 46 47 48 49–53 83 87 88 89 94

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536733 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057

** ** **

*

1 1 1 1 1 1 1 1 9 1 1 1 1

1 1

4 2

8 4

2 2 18 2 2 2 2

4 4 36 4 4 4 4

8 8 72 8 8 8 8

1 1 1

1 1 1

2 2 2

4 4 4

1

1

2

4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.44

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-737 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 70 83 86 87 88 89

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29536734 ** 29535684 **

1 1

29545913 29535996 29506054 29507804 29543993 29506054 29544955 ** 29536731 ** 29536730 29545015 29536562 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

29537166

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1

4 2

8 4

2 2 18 2 2 2 2

4 4 36 4 4 4 4

8 8 72 8 8 8 8

1

2

4

8

29536737

1

2

4

8

29537196 29536991 ** 29536989 29512792 23015806 29536990

1 1 1 1 1 1

2

4

8

1 1 1 1

2 2 2 2

4 4 4 4

39

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.45

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-738 P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder NOTE: See SIL 4-WT-99 For Important Service Information Same As Group 39-714, Except For Parts Listed Below. REF NO. 23 50 51 52 54 59 73 78 80 83 84 85 86

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536735 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545017 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322

* ** ** **

*

1 1 1 1 1 1 1 1 1 1 1 1 9

2 2 2

4 4 4

8 8 8

1 1

4 2

8 4

2 2 18

4 4 36

8 8 72

1 1

1

2

4

1

2

4

8

1

2

4

8

1

2

4

8

GROUP 39-739 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio With 6-T Tachograph Same As Group 39-697, Except For Parts Listed Below. 4 11

20 38 39 39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29536739 ** Carrier, P3 Planetary. When Replacing 29535995 Carrier With 29537386 Carrier, Also Replace 29536736 Output Nut With 29537195 Output Nut. See SIL 25-WT-01. . . . . 29537386 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** Belleville Washer. Used Only With 29537386 Carrier And 29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535995 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536736 Nut, Output. Used Only With 29537386 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537195

1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.46

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-754 P3 Planetary And Rear Cover/Retarder, Figure 39C Straight 7, Without Tachograph NOTE: See SIL 4-WT-99 For Important Service Information Same As Group 39-713, Except For Parts Listed Below. REF NO. 14 27 28 50 51 52

NOMENCLATURE C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 29536669 ** 29536351 29536342 29500034 23043446 29541018 *

1 9 8 1 1 1

36 32 2 2

72 64 4 4

144 128 8 8

1 1 9 8 1 1 1

2 36 32 2 2

4 72 64 4 4

8 144 128 8 8

2 36 32 2 2

4 72 64 4 4

8 144 128 8 8

1 1

4 2

8 4

GROUP 39-755 P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder NOTE: See SIL 4-WT-99 For Important Service Information Same As Group 39-714, Except For Parts Listed Below. 14 23 27 28 50 51 52

C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29536669 ** 29500034 29536351 29536342 29500034 23043446 29541018 *

GROUP 39-756 P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder NOTE: See SIL 4-WT-99 For Important Service Information Same As Group 39-714, Except For Parts Listed Below. 14 23 27 28 50 51 52 54 59 73 78 80

C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . .

29536669 29500034 29536351 29536342 29500034 23043446 29541018 29536735 29544955 29536731 29536730 29545017

**

* ** ** **

1 1 9 8 1 1 1 1 1 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.47

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-756

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder NOTE: See SIL 4-WT-99 For Important Service Information Same As Group 39-714, Except For Parts Listed Below. REF NO. 83 84 85 86 106 118 122 123 126

NOMENCLATURE

PART NO.

Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 9 1 1 1 1

2 2 18

4 4 36

8 8 72

1 1 1

2 2 2

4 4 4

1

2

4

1 4 4 1 8 4 1 1 1 1

1 8 8 2 16 8 2 2 2 2

2 16 16 4 32 16 4 4 4 4

4 32 32 8 64 32 8 8 8 8

1

2

4

8

1

2

4

8

1

GROUP 39-758 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 6-T Tachograph, Metric, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 45 46 47 48 49–53 64

65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537639 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737

1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.48

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-758

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 6-T Tachograph, Metric, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 65 70 72 86 89 100

NOMENCLATURE Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537196 29536991 **

1 1

2

4

8

29512792

1

1

2

4

29519205

1

2

4

8

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1

4 2

8 4

2 2 18 2 2 2 2

4 4 36 4 4 4 4

8 8 72 8 8 8 8

GROUP 39-759 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 6-T Tachograph. TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29537640 ** 29535684 **

1 1

29545913 29535996 29506054 29507804 29543993 29506054 29544955 ** 29536731 ** 29536730 29545015 29536562 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.49

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-759

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 6-T Tachograph. TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 64

65 65 70 72 83 86 87 88 89 94

100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

1

2

4

8

1

2

4

8

1 1

2

4

8

1 1 1 1

2 1 2 2

4 2 4 4

8 4 8 8

1 1

1 2

2 4

4 8

1 4 4 1 8 4 1 1 1 1 1

1 8 8 2 8 8

2 16 16 4 16 16

4 32 32 8 32 32

1 1 1

2 2 2

4 4 4

1

2

4

8

GROUP 39-764 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio With 6-T Tachograph, TID 3 Same As Group 39-697, Except For Parts Listed Below. 4 5 11

14 15 16 17 18 20 27 28 29 30 38

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537699 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29536736 Output Nut With 29537195 Output Nut. See SIL 25-WT-01. . . . . 29537199 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 Belleville Washer. Used Only With 29537199 Carrier And 29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166

** **

**

*

1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.50

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-764

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio With 6-T Tachograph, TID 3 Same As Group 39-697, Except For Parts Listed Below. REF NO. 39 39

NOMENCLATURE

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536736 Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537195

1

2

4

8

1

2

4

8

1

2

4

1 1

4 2

8 4

2 2 18 2 2 2 2

4 4 36 4 4 4 4

8 8 72 8 8 8 8

GROUP 39-765 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 3 Same As Group 39-656, Except For Parts Listed Below. 2 9

18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 70 72 83 86

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .

29537700 **

1

29545914 29544955 ** 29536731 ** 29536730 29545015 29536562 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 1 1 1 1 1 1 1 9 1 1 1 1

39 29537166

1

2

4

8

29536737

1

2

4

8

29537196 29537073 **

1 1

2

4

8

29536989 29510494

1 1

2 1

4 2

8 4

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.51

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-765

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 3 Same As Group 39-656, Except For Parts Listed Below. REF NO. 87 88 89 94

100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

1 1

2 2

4 4

8 8

1 1

1 2

2 4

4 8

1

2

4

GROUP 39-766 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 3 Same As Group 39-656, Except For Parts Listed Below. 2 9

18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 70

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537700 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991

**

** **

*

**

1

1 1 1 1 1 1 1 1 9 1 1 1 1

1 1

4 2

8 4

2 2 18 2 2 2 2

4 4 36 4 4 4 4

8 8 72 8 8 8 8

1

2

4

8

1

2

4

8

1 1

2

4

8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.52

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-766

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 3 Same As Group 39-656, Except For Parts Listed Below. REF NO. 72 83 86 87 88 89 94

100

NOMENCLATURE Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29536989 29512792 23015806 29536990

1 1 1 1

2 1 2 2

4 2 4 4

8 4 8 8

29511057 29519205

1 1

1 2

2 4

4 8

1

2

4

GROUP 39-767 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 3 Same As Group 39-656, Except For Parts Listed Below. 2 9

18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537700 **

1

29545914 29544955 ** 29536731 ** 29536730 29545015 29536562 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 1 1 1 1 1 1 1 9 1 1 1 1

1 1

4 2

8 4

2 2 18 2 2 2 2

4 4 36 4 4 4 4

8 8 72 8 8 8 8

29537166

1

2

4

8

29536737

1

2

4

8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.53

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-767

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 3 Same As Group 39-656, Except For Parts Listed Below. REF NO. 65 72 83 87 88 89 94

100

NOMENCLATURE

PART NO.

Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

2

4

8

1 1 1

2 2 2

4 4 4

8 8 8

1 1

1 2

2 4

4 8

19 1 1

19

38

76

1 4 4 1 8 4 1 1 1 1 1 2 1

1 8 8 2 8 8

2 16 16 4 16 16

4 32 32 8 32 32

1 1 1 1 2 1

2 2 2 2 4 2

4 4 4 4 8 4

1

2

4

8

1

2

4

8

1

2

4

8

GROUP 39-768 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio With 6-T Tachograph And Dropbox Provision Same As Group 39-697, Except For Parts Listed Below. 3 4 5 11

14 15 16 17 18 20 27 28 29 30 31 32 38 39 39

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537701 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29536736 Output Nut With 29537195 Output Nut. See SIL 25-WT-01. . . . . 29537199 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . 29514697 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 Belleville Washer. Used Only With 29537199 Carrier And 29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536736 Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537195

** Not Serviced As An Assembly—Order Detail Parts.

39–2.54

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-769 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 3 Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 9

36 45 46 47 48 49–53 64

65 65 70 72 86 87 88 89 100

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537795 **

1

29545914 29536730 15326309 23040579 29533980 29537507

1 1 1 1 1 1

1 1 2 2 2 2

2 4 4 4 4 4

4 8 8 8 8 8

29537166

1

2

4

8

29536737

1

2

4

8

29537196 29537073 **

1 1

2

4

8

29510494 23015806 29536990

1 1 1

1 1 1

2 2 2

4 4 4

29519205

1

2

4

8

GROUP 39-770 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 3

39

Same As Group 39-656, Except For Parts Listed Below. 2 9

36

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537795 ** Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730

1

1 1

1 1

2 4

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.55

4 8

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-770

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 3 Same As Group 39-656, Except For Parts Listed Below. REF NO. 45 46 47 48 49–53 64

65 65 70 72 86 89 100

NOMENCLATURE

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Not Used In This Group. Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 Not Used In This Group. Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

1 1 1 1

2 2 2 2

4 4 4 4

8 8 8 8

1

2

4

8

1

2

4

8

1 1

2

4

8

1

1

2

4

1

2

4

8

1 1 1 1 1 1

1 1 2 2 2 2

2 4 4 4 4 4

4 8 8 8 8 8

1

2

4

8

1

2

4

8

GROUP 39-771 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 3 Same As Group 39-656, Except For Parts Listed Below. 2 9

36 45 46 47 48 49–53 64

65

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537795 ** Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737

1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.56

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-771

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 3 Same As Group 39-656, Except For Parts Listed Below. REF NO. 65 100

NOMENCLATURE

PART NO.

Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2 2

4 4

8 8

GROUP 39-773 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 6-T Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 45 46 47 48 49–53 64

65 65 70 72 86 99 100

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537639 ** 29535684 **

1 1

29545913 29535996 29506054 29507804 29543993 29506054 15326309 23040579 29533980 29537507

1 4 4 1 8 4 1 1 1 1

1 8 8 2 16 8 2 2 2 2

2 16 16 4 32 16 4 4 4 4

4 32 32 8 64 32 8 8 8 8

29537166

1

2

4

8

29536737

1

2

4

8

29537196 29537073 **

1 1

2

4

8

29510494 29541868 29519205

1 4 1

1 8 1

2 16 2

4 32 4

** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.57

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-774 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, 6-T Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 45 46 47 48 49–53 64

65 65 72 99 100

NOMENCLATURE

PART NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537639 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

1 4 4 1 8 4 1 1 1 1

1 8 8 2 16 8 2 2 2 2

2 16 16 4 32 16 4 4 4 4

4 32 32 8 64 32 8 8 8 8

1

2

4

8

1

2

4

8

1

2

4

8

4 1

8 1

16 2

32 4

2 36 32 2 2

4 72 64 4 4

8 144 128 8 8

GROUP 39-775 P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder, 6-T Tachograph Provision, TID 2 NOTE: See SIL 4-WT-99 For Important Service Information Same As Group 39-714, Except For Parts Listed Below. 14 23 27 28 50 51

C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446

1 1 9 8 1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.58

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-775

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder, 6-T Tachograph Provision, TID 2 NOTE: See SIL 4-WT-99 For Important Service Information Same As Group 39-714, Except For Parts Listed Below. REF NO. 52 54 55

96 97 97 135

NOMENCLATURE Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly Kit, Output. When Replacing 29535965 Output Shaft Assembly With 29545915 Output Shaft Assembly Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545915 Output Shaft Assembly Kit Contains 29545018 Output Shaft Assembly, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537208 Output Shaft And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535965 Output Shaft. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537208 Output Shaft And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29541018 * 29537962 **

1 1

29545915

1

1

2

4

29537166

1

2

4

8

29536737

1

2

4

8

29537196 29541872

1 4

2 8

4 16

8 32

2 36 32 2 2

4 72 64 4 4

8 144 128 8 8

1

2

4

1

2

4

1 1

2 2

4 4

GROUP 39-776 P3 Planetary And Rear Cover/Retarder, Figure 39C Straight 7, 6-T Tachograph Provision NOTE: See SIL 4-WT-99 For Important Service Information Same As Group 39-713, Except For Parts Listed Below. 14 23 27 28 50 51 52 56 57

61 68 69 70 71

C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Output. When Replacing 29535900 Output Shaft Assembly With 29542554 Output Shaft Assembly, Also Replace 29536736 Output Nut With 29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29536669 ** 29500034 29536351 29536342 29500034 23043446 29541018 * 29537963 **

1 1 9 8 1 1 1 1

29542554 29511474 ** 29540140 29540139 * 29512790 29512791

1 1 1 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.59

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-776

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39C Straight 7, 6-T Tachograph Provision NOTE: See SIL 4-WT-99 For Important Service Information Same As Group 39-713, Except For Parts Listed Below. REF NO. 79 80 80

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Belleville Washer. Used Only With 29537207 Output Shaft And 29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535900 Output Shaft. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536736 Nut, Output. Used Only With 29537207 Output Shaft And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537195

1

2

4

8

1

2

4

8

1

2

4

8

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1

4 2

8 4

2 2 18 2 2 2 2

4 4 36 4 4 4 4

8 8 72 8 8 8 8

GROUP 39-777 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 6-T Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537640 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group.

** **

** **

*

1 1

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.60

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-777

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 6-T Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 64

65 65 70 72 83 86 87 88 89 94

99 100

NOMENCLATURE Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537166

1

2

4

8

29536737

1

2

4

8

29537196 29537073 **

1 1

2

4

8

29536989 29510494 23015806 29536990

1 1 1 1

2 1 2 2

4 2 4 4

8 4 8 8

29511057 29541868 29519205

1 4 1

1 8 1

2 16 2

4 32 4

GROUP 39-778 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, 6-T Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 18 31 36

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537640 ** 29535684 **

1 1

39 29545913 29535996 29506054 29507804 29543993 29506054 29544955 ** 29536731 ** 29536730

1 4 4 1 8 4 1 1 1

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1

4

8

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.61

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-778

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, 6-T Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 38 41 42 43 44 45 46 47 48 49–53 64

65 65 72 83 87 88 89 94

99 100

NOMENCLATURE

PART NO.

Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 9 1 1 1 1

1

2

4

2 2 18 2 2 2 2

4 4 36 4 4 4 4

8 8 72 8 8 8 8

1

2

4

8

1

2

4

8

1

2

4

8

1 1 1

2 2 2

4 4 4

8 8 8

1 4 1

1 8 1

2 16 2

4 32 4

2 36 32 2 2

4 72 64 4 4

8 144 128 8 8

GROUP 39-779 P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder, 6-T Tachograph Provision, TID 2 NOTE: See SIL 4-WT-99 For Important Service Information Same As Group 39-714, Except For Parts Listed Below. 14 23 27 28 50 51 52

C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 *

1 1 9 8 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.62

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-779

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder, 6-T Tachograph Provision, TID 2 NOTE: See SIL 4-WT-99 For Important Service Information Same As Group 39-714, Except For Parts Listed Below. REF NO. 54 55

59 73 78 80 83 84 85 86 96 97 97 106 118 122 123 124 126

NOMENCLATURE Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly Kit, Output. When Replacing 29535965 Output Shaft Assembly With 29545915 Output Shaft Assembly Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545915 Output Shaft Assembly Kit Contains 29545018 Output Shaft Assembly, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 296. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537208 Output Shaft And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535965 Output Shaft. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537208 Output Shaft And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 21.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Separator. When Replacing 29537642 Separator Plate With 29511057 Separator Plate, Also Order Two 29512744 Separator Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537964 **

1

29545915 29544955 ** 29536731 ** 29536730 29545017 29536562 * 29536728 29536727 11515322

1 1 1 1 1 1 1 1 9

29537166

1

2

4

1 1

4 2

8 4

2 2 18

4 4 36

8 8 72

1

2

4

8

29536737

1

2

4

8

29537196 29536991 ** 29536989 23015806 29536990

1 1 1 1 1

2

4

8

1 1 1

2 2 2

4 4 4

29511057

1

1

2

4

39

GROUP 39-802 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. 2 3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **

1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.63

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-802

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. REF NO. 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 70 72 83 86 87 88 89 99

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

** **

*

**

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

1 8 8 1 16 8

2 16 16 2 32 16

4 32 32 4 64 32

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1

2

4

8

1

2

4

8

1 1

2

4

8

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.64

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-803 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 70 72 83 86 87 88 89 99

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29536732 ** 29535684 **

1 1

29545913 29535996 29506054 29507804 29543993 29506054 29544955 ** 29536731 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

29537166

1 8 8 1 16 8

2 16 16 2 32 16

4 32 32 4 64 32

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1

2

4

8

29511065

1

2

4

8

29537385 29536991 **

1 1

2

4

8

29536989 29512792 23015806 29536990

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29541868

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.65

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-804 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 72 83 86 87 88 89 99

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538461 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

** **

** **

*

1 1

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

1 8 8 1 16 8

2 16 16 2 32 16

4 32 32 4 64 32

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1

2

4

8

1

2

4

8

1

2

4

8

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.66

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-805 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 9

18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 70 72 83 86 87 88 89 99

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29536733 **

1

29545914 29544955 ** 29536731 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 1 1 1 1 1 1 1 9 1 1 1 1

29537166

1

2

4

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1

2

4

8

29511065

1

2

4

8

29537385 29537073 **

1 1

2

4

8

29536989 29510494 23015806 29536990

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29541868

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.67

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-806 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 9

18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 70 72 83 86 87 88 89 99

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536733 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

**

** **

*

**

1

1 1 1 1 1 1 1 1 9 1 1 1 1

1

2

4

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1

2

4

8

1

2

4

8

1 1

2

4

8

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.68

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-807 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 9

18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 72 83 86 87 88 89 99

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29536733 **

1

29545914 29544955 ** 29536731 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 1 1 1 1 1 1 1 9 1 1 1 1

29537166

1

2

4

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1

2

4

8

29511065

1

2

4

8

29537385

1

2

4

8

29536989 29538461 23015806 29536990

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29541868

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.69

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-808 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 70 72 83 86 87 88 89 99

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537640 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . 29535684 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

** **

** **

*

**

1 1

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

1 8 8 1 16 8

2 16 16 2 32 16

4 32 32 4 64 32

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1

2

4

8

1

2

4

8

1 1

2

4

8

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.70

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-809 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 70 72 83 86 87 88 89 99

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537640 ** 29535684 **

1 1

29545913 29535996 29506054 29507804 29543993 29506054 29544955 ** 29536731 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

29537166

1 8 8 1 16 8

2 16 16 2 32 16

4 32 32 4 64 32

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1

2

4

8

29536737

1

2

4

8

29537196 29536991 **

1 1

2

4

8

29536989 29512792 23015806 29536990

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29541868

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.71

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-810 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 72 83 86 87 88 89 99

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537640 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538461 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

** **

** **

*

1 1

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

1 8 8 1 16 8

2 16 16 2 32 16

4 32 32 4 64 32

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1

2

4

8

1

2

4

8

1

2

4

8

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.72

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-811 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 9

18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 70 72 83 86 87 88 89 99

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537700 **

1

29545914 29544955 ** 29536731 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 1 1 1 1 1 1 1 9 1 1 1 1

29537166

1

2

4

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1

2

4

8

29536737

1

2

4

8

29537196 29537073 **

1 1

2

4

8

29536989 29510494 23015806 29536990

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29541868

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.73

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-812 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 9

18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 70 72 83 86 87 88 89 99

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537700 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 Not Used In This Group. Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

**

** **

*

**

1

1 1 1 1 1 1 1 1 9 1 1 1 1

1

2

4

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1

2

4

8

1

2

4

8

1 1

2

4

8

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.74

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-813 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 9

18 31 36 38 41 42 43 44 45 46 47 48 49–53 64

65 65 72 83 86 87 88 89 99

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Not Used In This Group Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537700 **

1

29545914 29544955 ** 29536731 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 1 1 1 1 1 1 1 9 1 1 1 1

29537166

1

2

4

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1

2

4

8

29536737

1

2

4

8

29537196

1

2

4

8

29536989 29538461 23015806 29536990

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29541868

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.75

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-814 P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler Same As Group 39-714, Except For Parts Listed Below. REF NO. 14 23 27 28 50 51 52 54 59 73 78 80 83 84 85 86 106 118 122 123 124 135

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536735 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538078 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545017 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872

**

* ** ** **

*

**

1 1 9 8 1 1 1 1 1 1 1 1 1 1 1 9 1 1 1 1 4

2 36 32 2 2

4 72 64 4 4

8 144 128 8 8

1 1

4 2

8 4

2 2 18

4 4 36

8 8 72

1 1 1

2 2 2

4 4 4

8

16

32

GROUP 39-815 P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler Same As Group 39-714, Except For Parts Listed Below. 14 23 27 28 50 51 52 54

Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537964 **

1 1 9 8 1 1 1 1

2 36 32 2 2

4 72 64 4 4

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.76

Copyright © 2009 Allison Transmission, Inc.

20091001

8 144 128 8 8

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-815

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler Same As Group 39-714, Except For Parts Listed Below. REF NO. 55

59 73 78 80 83 84 85 86 96 97 97 106 118 122 123 124 135

NOMENCLATURE Shaft Assembly Kit, Output. When Replacing 29535965 Output Shaft Assembly With 29545915 Output Shaft Assembly Kit, Also Replace 29536737 Output Nut With 29537196 Output Nut. 29545915 Output Shaft Assembly Kit Contains 29545018 Output Shaft Assembly, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537208 Output Shaft And 29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535965 Output Shaft. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537208 Output Shaft And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, O-ring, M27 x 2.0 . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29545915 29544955 ** 29538078 ** 29536730 29545017 29545016 * 29536728 29536727 11515322

1 1 1 1 1 1 1 1 9

1

2

4

1 1

4 2

8 4

2 2 18

4 4 36

8 8 72

29537166

1

2

4

8

29536737

1

2

4

8

29537196 29536991 ** 29536989 23015806 29536990

1 1 1 1 1

2

4

8

1 1 1

2 2 2

4 4 4

29541872

4

8

16

32

GROUP 39-816 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, Without Tachograph, With One Bolt, Belleville Washer

39

Same As Group 39-697, Except For Parts Listed Below. 4 5 11 37 38 39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537209 ** 29537203 ** 29537386

1 1 1

1

2

4

29537166 29537193

1 1

2 2

4 4

8 8

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.77

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-817 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, 4-T Tachograph, One Bolt, Belleville Washer Same As Group 39-697, Except For Parts Listed Below. REF NO. 4 5 11 20 27 28 29 30 37 38 39

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537210 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193

** ** **

*

1 1 1 1 1 1 1 1 1 1

1

2

4

1 1 1

2 2 2

4 4 4

2 2

4 4

8 8

GROUP 39-818 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, 4-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer Same As Group 39-697, Except For Parts Listed Below. 3 4 5 11 20 27 28 29 30 31 32 37 38 39

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537211 ** Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193

19 1 1 1 1 1 1 1 1 2 1

19

38

76

1

2

4

1 1 1 1 2 1

2 2 2 2 4 2

4 4 4 4 8 4

1 1

2 2

4 4

8 8

1 1 1

1

2

4

GROUP 39-819 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, 6-T Tachograph, One Bolt, Belleville Washer Same As Group 39-697, Except For Parts Listed Below. 4 5 11

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537212 ** Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.78

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-819

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, 6-T Tachograph, One Bolt, Belleville Washer Same As Group 39-697, Except For Parts Listed Below. REF NO. 20 27 28 29 30 37 38 39

NOMENCLATURE Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29511474 ** 29540140 29512791 29512790 29540139 *

1 1 1 1 1

1 1 1

2 2 2

4 4 4

29537166 29537195

1 1

2 2

4 4

8 8

GROUP 39-820 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, Without Tachograph, With One Bolt, Belleville Washer Same As Group 39-697, Except For Parts Listed Below. 4 5 11 14 15 16 17 18 37 38 39

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537213 ** 29537205 ** 29537199 29535998 29506056 29507803 29543992 29506055

1 1 1 4 4 1 8 4

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

29537166 29537193

1 1

2 2

4 4

8 8

GROUP 39-821 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 4-T Tachograph, One Bolt, Belleville Washer

39

Same As Group 39-697, Except For Parts Listed Below. 4 5 11 14 15 16 17 18 20

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537214 ** 29537205 ** 29537199 29535998 29506056 29507803 29543992 29506055 29511474 **

1 1 1 4 4 1 8 4 1

1 8 8 2 16 8

2 16 16 4 32 16

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.79

4 32 32 8 64 32

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-821

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 4-T Tachograph, One Bolt, Belleville Washer Same As Group 39-697, Except For Parts Listed Below. REF NO. 27 28 29 30 37 38 39

NOMENCLATURE

PART NO.

Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1

1 1 1

2 2 2

4 4 4

1 1

2 2

4 4

8 8

19

38

76

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1 1 1 2 1

2 2 2 2 4 2

4 4 4 4 8 4

2 2

4 4

8 8

GROUP 39-822 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 4-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer Same As Group 39-697, Except For Parts Listed Below. 3 4 5 11 14 15 16 17 18 20 27 28 29 30 31 32 37 38 39

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537215 ** Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193

19 1 1 1 4 4 1 8 4 1 1 1 1 1 2 1 1 1

GROUP 39-823 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 6-T Tachograph, One Bolt, Belleville Washer Same As Group 39-697, Except For Parts Listed Below. 4 5

Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537216 ** Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 **

1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.80

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-823

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 6-T Tachograph, One Bolt, Belleville Washer Same As Group 39-697, Except For Parts Listed Below. REF NO. 11 14 15 16 17 18 20 27 28 29 30 37 38 39

NOMENCLATURE Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537199 29535998 29506056 29507803 29543992 29506055 29511474 ** 29540140 29512791 29512790 29540139 *

1 4 4 1 8 4 1 1 1 1 1

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1 1

2 2 2

4 4 4

29537166 29537195

1 1

2 2

4 4

8 8

36 32 2 2

72 64 4 4

144 128 8 8

1

2

4

2 2

4 4

8 8

GROUP 39-824 P3 Planetary And Rear Cover/Retarder, Figure 39C Straight 7, Without Tachograph, With One Bolt, Belleville Washer Same As Group 39-713, Except For Parts Listed Below. 14 27 28 50 51 52 56 57 78 79 80

Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29536669 ** 29536351 29536342 29500034 23043446 29541018 * 29537217 ** 29542554

1 9 8 1 1 1 1 1

29537166 29537193

1 1

GROUP 39-825 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. 2 3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537218 ** Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 **

1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.81

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-825

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. REF NO. 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 70 72 83 86 87 88 89 99 100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 Not Used In This Group. Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

** **

*

**

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1 1 1

2 2

4 4

8 8

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4 1

8 1

16 2

32 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.82

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-826 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 70 72 83 86 87 88 89 99 100

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537218 ** 29545365 **

1 1

29545913 29535996 29506054 29507804 29543993 29506054 29544955 ** 29536731 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

29537166 29537385 29536991 **

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1 1 1

2 2

4 4

8 8

29536989 29512792 23015806 29536990

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29541868 29519205

4 1

8 1

16 2

32 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.83

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-827 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 72 83 87 88 89 99 100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29537218 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 Not Used In This Group. Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

** **

** **

*

1 1

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1 1

2 2

4 4

8 8

1 1 1

1 1 1

2 2 2

4 4 4

4 1

8 1

16 2

32 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.84

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-828 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 70 72 83 86 87 88 89 99 100

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537219 ** 29545365 **

1 1

29545913 29535996 29506054 29507804 29543993 29506054 29544955 ** 29536731 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1 1 1 1

29537166 29537196 29536991 **

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1 1 1

2 2

4 4

8 8

29536989 29512792 23015806 29536990

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29541868 29519205

4 1

8 1

16 2

32 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.85

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-829 P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-714, Except For Parts Listed Below. REF NO. 14 23 27 28 50 51 52 54 55

59 73 78 80 83 84 85 86 95 96 97 106 118 122 123 124 135

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537220 Shaft Assembly Kit, Output. 29545915 Output Shaft Assembly Kit Contains 29545018 Output Shaft Assembly, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . . . . . 29545915 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538078 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545017 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 X 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872

**

* **

** **

*

**

1 1 9 8 1 1 1 1

1 1 1 1 1 1 1 1 9

2 36 32 2 2

4 72 64 4 4

8 144 128 8 8

1

2

4

1 1

4 2

8 4

2 2 18

4 4 36

8 8 72

1 1 1 1 1 1

2 2

4 4

8 8

1 1 1

2 2 2

4 4 4

4

8

16

32

GROUP 39-830 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. 2 3

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537221 ** Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 **

1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.86

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-830

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. REF NO. 9

18 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 70 72 83 86 87 88 89 99 100

NOMENCLATURE Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29545914 29544955 ** 29536731 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 1 1 1 1 1 1 1 9 1 1 1 1

1

2

4

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

29537166 29537385 29537073 **

1 1 1

2 2

4 4

8 8

29536989 29510494 23015806 29536990

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29541868 29519205

4 1

8 1

16 2

32 4

GROUP 39-831

39

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. 2 3 9

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537221 ** Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914

1 1

1

1

2

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.87

4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-831

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. REF NO. 18 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 70 72 83 86 87 88 89 99 100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 Not Used In This Group. Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

** **

*

**

1 1 1 1 1 1 1 9 1 1 1 1

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1 1 1

2 2

4 4

8 8

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4 1

8 1

16 2

32 4

1

2

4

1

4

8

GROUP 39-832 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. 2 3 9

18 31 36

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537221 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730

** **

1 1

** **

1 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.88

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-832

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. REF NO. 38 41 42 43 44 45 46 47 48 49–53 63 64 65 72 83 87 88 89 99 100

NOMENCLATURE Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 1 1 1 9 1 1 1 1

1

2

4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

29537166 29537385

1 1

2 2

4 4

8 8

29536989 23015806 29536990

1 1 1

1 1 1

2 2 2

4 4 4

29541868 29519205

4 1

8 1

16 2

32 4

GROUP 39-833 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. 2 3 9

18 31 36 38 41 42 43 44

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . .

29537222 ** 29545366 **

1 1

29545914 29544955 ** 29536731 ** 29536730 29545015 29545014 * 29536728 29536727 11515322

1 1 1 1 1 1 1 1 9

39 1

2

4

1 1

4 2

8 4

2 2 18

4 4 36

8 8 72

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.89

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-833

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. REF NO. 45 46 47 48 49–53 63 64 65 70 72 83 86 87 88 89 99 100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** Not Used In This Group. Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

1 1 1 1

1 2 2 2

2 4 4 4

4 8 8 8

1 1 1

2 2

4 4

8 8

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4 1

8 1

16 2

32 4

1

2

4

1 1

4 2

8 4

2 2 18 1 2 2

4 4 36 2 4 4

8 8 72 4 8 8

GROUP 39-834 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. 2 3 9

18 31 36 38 41 42 43 44 45 46 47

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537222 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980

** **

** **

*

1 1

1 1 1 1 1 1 1 1 9 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.90

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-834

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. REF NO. 48 49–53 63 64 65 70 72 83 86 87 88 89 99 100

NOMENCLATURE Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537507

1

2

4

8

29537166 29537196 29536991 **

1 1 1

2 2

4 4

8 8

29536989 29512792 23015806 29536990

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29541868 29519205

4 1

8 1

16 2

32 4

1

2

4

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

GROUP 39-835 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. 2 3 9

18 31 36 38 41 42 43 44 45 46 47 48 49–53 63

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group.

29537222 ** 29545366 **

1 1

29545914 29544955 ** 29536731 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 1 1 1 1 1 1 1 9 1 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.91

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-835

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. REF NO. 64 65 72 83 87 88 89 99 100

NOMENCLATURE

PART NO.

Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 Not Used In This Group. Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2 2

4 4

8 8

1 1 1

1 1 1

2 2 2

4 4 4

4 1

8 1

16 2

32 4

19

38

76

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1 1 1 2 1

2 2 2 2 4 2

4 4 4 4 8 4

2 2

4 4

8 8

GROUP 39-836 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 6-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer Same As Group 39-697, Except For Parts Listed Below. 3 4 5 11 14 15 16 17 18 20 27 28 29 30 31 32 37 38 39

Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537793 ** Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195

19 1 1 1 4 4 1 8 4 1 1 1 1 1 2 1 1 1

** Not Serviced As An Assembly—Order Detail Parts.

39–2.92

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-837 P3 Planetary And Rear Cover/Retarder, Figure 39C Straight 7, 6-T Tachograph, One Bolt, Belleville Washer Same As Group 39-713, Except For Parts Listed Below. REF NO. 14 27 28 50 51 52 56 57 61 68 69 70 71 78 79 80

NOMENCLATURE Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 29536669 29536351 29536342 29500034 23043446 29541018 29538164 29542554 29511474 29540140 29540139 29512790 29512791

**

* ** ** *

29537166 29537195

1 9 8 1 1 1 1 1 1 1 1 1 1 1 1

36 32 2 2

72 64 4 4

144 128 8 8

1

2

4

1

2

4

1 1

2 2

4 4

2 2

4 4

8 8

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1

4 2

8 4

2 2 18 1

4 4 36 2

8 8 72 4

GROUP 39-838 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43 44 45

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . .

29537219 ** 29545365 **

1 1

29545913 29535996 29506054 29507804 29543993 29506054 29544955 ** 29536731 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309

1 4 4 1 8 4 1 1 1 1 1 1 1 9 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.93

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-838

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. REF NO. 46 47 48 49–53 63 64 65 70 72 83 86 87 88 89 99 100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** Not Used In This Group. Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

1 1 1

2 2 2

4 4 4

8 8 8

1 1 1

2 2

4 4

8 8

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4 1

8 1

16 2

32 4

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1 1

4 2

8 4

2 2

4 4

8 8

GROUP 39-839 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. 2 3 9

12 13 14 15 16 18 31 36 38 41 42 43

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537219 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 Valve, Sump Cooler Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727

** **

** **

*

1 1

1 4 4 1 8 4 1 1 1 1 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.94

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-839

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-656, Except For Parts Listed Below. REF NO. 44 45 46 47 48 49–53 63 64 65 72 83 87 88 89 99 100

NOMENCLATURE Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

11515322 15326309 23040579 29533980 29537507

9 1 1 1 1

18 1 2 2 2

36 2 4 4 4

72 4 8 8 8

29537166 29537196

1 1

2 2

4 4

8 8

29536989 23015806 29536990

1 1 1

1 1 1

2 2 2

4 4 4

29541868 29519205

4 1

8 1

16 2

32 4

2 36 32 2 2

4 72 64 4 4

8 144 128 8 8

GROUP 39-840 P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-714, Except For Parts Listed Below. 14 23 27 28 50 51 52 54 55

59 73 78 80 83

Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly Kit, Output. 29545915 Output Shaft Assembly Kit Contains 29545018 Output Shaft Assembly, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29536669 ** 29500034 29536351 29536342 29500034 23043446 29541018 * 29538165 **

1 1 9 8 1 1 1 1

29545915 29544955 ** 29538078 ** 29536730 29545017 29545016 *

1 1 1 1 1 1

39

1

2

4

1 1

4 2

8 4

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.95

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-840

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer Same As Group 39-714, Except For Parts Listed Below. REF NO. 84 85 86 95 96 97 106 118 122 123 124 135

NOMENCLATURE

PART NO.

Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 9

2 2 18

4 4 36

8 8 72

1 1 1 1 1 1

2 2

4 4

8 8

1 1 1

2 2 2

4 4 4

4

8

16

32

GROUP 39-849 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, Without Tachograph, With One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. 1 4 5 10 11 14 20 37 38 39 40

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540136 ** Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135 ** Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

1 1 1 1 1 4 1 1 1 1

1

2

4

2 1 8

4 2 16

8 4 32

2 2 4

4 4 8

8 8 16

1

2

4

2

4

8

GROUP 39-850 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, 4-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. 1 4 5 10

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540142 ** Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988

1 1 1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.96

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-850

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, 4-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. REF NO. 11 14 20 27 28 29 30 37 38 39 40

NOMENCLATURE Carrier, P3. Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29537386 29535996 29540141 ** 29540140 29512791 29512790 29540139 *

1 4 1 1 1 1 1

1 8

2 16

4 32

1 1 1

2 2 2

4 4 4

29537166 29537193 29546234

1 1 1

2 2 4

4 4 8

8 8 16

1 19 1 1 1 1 4 1 1 1 1 1 2 1

1 19

2 38

4 76

2 1 8

4 2 16

8 4 32

1 1 1 1 2 1

2 2 2 2 4 2

4 4 4 4 8 4

1 1 1

2 2 4

4 4 8

8 8 16

GROUP 39-851 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, 4-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. 1 3 4 5 10 11 14 20 27 28 29 30 31 32 37 38 39 40

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .

29534355 29514698 29540150 ** 29537203 ** 29535988 29537386 29535996 29540149 ** 29540148 29512791 29512790 29540147 29514697 29543432 29537166 29537193 29546234

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.97

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-852 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, 6-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. REF NO. 1 4 5 10 11 14 20 27 28 29 30 37 38 39 40

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540144 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540141 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

** **

**

*

1 1 1 1 1 4 1 1 1 1 1 1 1 1

1

2

4

2 1 8

4 2 16

8 4 32

1 1 1

2 2 2

4 4 4

2 2 4

4 4 8

8 8 16

GROUP 39-853 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, Without Tachograph, With One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. 1 4 5 10 11 14 15 16 17 18 20 30 37 38 39 40

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540137 ** Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier, P3. Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135 ** Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540134 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

1 1 1 1 1 4 4 1 8 4 1 1 1 1 1

1

2

4

2 1 8 8 2 16 8

4 2 16 16 4 32 16

8 4 32 32 8 64 32

1

2

4

2 2 4

4 4 8

8 8 16

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.98

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-854 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 4-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. REF NO. 1 4 5 10 11 14 15 16 17 18 20 27 28 29 30 37 38 39 40

NOMENCLATURE Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3. Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 29534355 29540143 29537205 29535988 29537199 29535998 29506056 29507803 29543992 29506055 29540141 29540140 29512791 29512790 29540139

** **

**

*

29537166 29537193 29546234

1 1 1 1 1 4 4 1 8 4 1 1 1 1 1

1

2

4

2 1 8 8 2 16 8

4 2 16 16 4 32 16

8 4 32 32 8 64 32

1 1 1

2 2 2

4 4 4

1 1 1

2 2 4

4 4 8

8 8 16

1 19 1 1 1 1 4 4 1 8 4 1 1 1 1

1 19

2 38

4 76

2 1 8 8 2 16 8

4 2 16 16 4 32 16

8 4 32 32 8 64 32

1 1 1

2 2 2

4 4 4

GROUP 39-855 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 4-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. 1 3 4 5 10 11 14 15 16 17 18 20 27 28 29

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . .

29534355 29514698 29540151 ** 29537205 ** 29535988 29537199 29535998 29506056 29507803 29543992 29506055 29540149 ** 29540148 29512791 29512790

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.99

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-855

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 4-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. REF NO. 30 31 32 37 38 39 40

NOMENCLATURE

PART NO.

Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 2 1

1 2 1

2 4 2

4 8 4

1 1 1

2 2 4

4 4 8

8 8 16

1 19 1 1 1 1 4 4 1 8 4 1 1 1 1 1 2 1

1 19

2 38

4 76

2 1 8 8 2 16 8

4 2 16 16 4 32 16

8 4 32 32 8 64 32

1 1 1 1 2 1

2 2 2 2 4 2

4 4 4 4 8 4

2 2 4

4 4 8

8 8 16

GROUP 39-856 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 6-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. 1 3 4 5 10 11 14 15 16 17 18 20 27 28 29 30 31 32 37 38 39 40

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540152 ** Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540149 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

1 1 1

** Not Serviced As An Assembly—Order Detail Parts.

39–2.100

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-857 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 6-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. REF NO. 1 4 5 10 11 14 15 16 17 18 20 27 28 29 30 37 38 39 40

NOMENCLATURE Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 29534355 29540145 29537205 29535988 29537199 29535998 29506056 29507803 29543992 29506055 29540141 29540140 29512791 29512790 29540139

** **

**

*

29537166 29537195 29546234

1 1 1 1 1 4 4 1 8 4 1 1 1 1 1 1 1 1

1

2

4

2 1 8 8 2 16 8

4 2 16 16 4 32 16

8 4 32 32 8 64 32

1 1 1

2 2 2

4 4 4

2 2 4

4 4 8

8 8 16

GROUP 39-858 P3 Planetary And Rear Cover/Retarder, Figure 39C Straight 7, Without Tachograph, With One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-713, Except For Parts Listed Below. 3 7 14 27 28 50 51 52 56 57 61 78 79 80 81

Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .

29535988 29535996 29536669 29536351 29536342 29500034 23043446 29541018 29540138 29542554 29540135 29537166 29537193 29546234

**

* ** **

1 4 1 9 8 1 1 1 1 1 1 1 1 1

2 8

4 16

8 32

36 32 2 2

72 64 4 4

144 128 8 8

1

2

4

2 2 4

4 4 8

8 8 16

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.101

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-859 P3 Planetary And Rear Cover/Retarder, Figure 39C Straight 7, 6-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-713, Except For Parts Listed Below. REF NO. 3 7 14 27 28 50 51 52 56 57 61 68 69 70 71 78 79 80 81

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Straight Thread, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540146 Shaft Assembly, Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540141 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

**

* ** ** *

1 4 1 9 8 1 1 1 1 1 1 1 1 1 1 1 1 1

2 8

4 16

8 32

36 32 2 2

72 64 4 4

144 128 8 8

1

2

4

1

2

4

1 1

2 2

4 4

2 2 4

4 4 8

8 8 16

1

2

4

2

4

8

1 8 8 2 16 8 1

2 16 16 4 32 16 4

4 32 32 8 64 32 8

1

4

8

GROUP 39-860 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. 1 2 3 8 9

12 13 14 15 16 28 31 36

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545521 ** Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730

1 1 1 1

1 4 4 1 8 4 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.102

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-860

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. REF NO. 38 41 42 43 44 45 46 47 48 49–53 63 64 65 66 70 72 80 83 86 87 88 89 99 100

NOMENCLATURE Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 1 1 1 9 1 1 1 1

1

2

4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

29537166 29537385 29546234 29537073 **

1 1 1 1

2 2 2

4 4 4

8 8 16

29538569 29536989 29510494 23015806 29536990

1 1 1 1 1

1 1 1 1 1

2 2 2 2 2

4 4 4 4 4

29541868 29519205

4 1

8 1

16 2

32 4

GROUP 39-861 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip

39

Same As Group 39-656, Except For Parts Listed Below. 1 2 3 8 9

12 13

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29535902 29545521 ** 29545365 ** 29535988

1 1 1 1

1

2

4

2

4

8

29545913 29535996 29506054

1 4 4

1 8 8

2 16 16

4 32 32

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.103

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-861

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. REF NO. 14 15 16 18 28 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 66 70 72 80 83 86 87 88 89 99 100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 Not Used In This Group. Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

** **

*

**

1 8 4 1 1 1 1 1 1 1 1 9 1 1 1 1

2 16 8

4 32 16

8 64 32

1

4

8

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1 1 1 1

2 2 2

4 4 4

8 8 16

1 1 1 1 1

1 1 1 1 1

2 2 2 2 2

4 4 4 4 4

4 1

8 1

16 2

32 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.104

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-862 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. REF NO. 1 2 3 8 9

12 13 14 15 16 18 28 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 66 72 80 83 87 88 89 99 100

NOMENCLATURE Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . Not Used In This Group. Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29535902 29545521 ** 29545365 ** 29535988

1 1 1 1

1

2

4

2

4

8

29545913 29535996 29506054 29507804 29543993 29506054 29544955 ** 29541566 29545520 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 4 4 1 8 4 1 1 1 1 1 1 1 1 9 1 1 1 1

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1

4

8

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

29537166 29537385 29546234

1 1 1

2 2 2

4 4 4

8 8 16

29538569 29536989 23015806 29536990

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29541868 29519205

4 1

8 1

16 2

32 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.105

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-863 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. REF NO. 1 2 3 8 9

12 13 14 15 16 18 28 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 66 70 72 80 83 86 87 88 89 99 100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 Not Used In This Group. Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

** **

** **

*

**

1 1 1 1

1

2

4

2

4

8

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1

4

8

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1 1 1 1

2 2 2

4 4 4

8 8 16

1 1 1 1 1

1 1 1 1 1

2 2 2 2 2

4 4 4 4 4

4 1

8 1

16 2

32 4

1 4 4 1 8 4 1 1 1 1 1 1 1 1 9 1 1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.106

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-864 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. REF NO. 1 2 3 8 9

12 13 14 15 16 18 28 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 66 70 72 80 83 86 87 88 89 99 100

NOMENCLATURE Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29535902 29545523 ** 29545365 ** 29535988

1 1 1 1

1

2

4

2

4

8

29545913 29535996 29506054 29507804 29543993 29506054 29544955 ** 29541566 29545520 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 4 4 1 8 4 1 1 1 1 1 1 1 1 9 1 1 1 1

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1

4

8

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

29537166 29537196 29546234 29536991 **

1 1 1 1

2 2 2

4 4 4

8 8 16

29538569 29536989 29512792 23015806 29536990

1 1 1 1 1

1 1 1 1 1

2 2 2 2 2

4 4 4 4 4

29541868 29519205

4 1

8 1

16 2

32 4

39

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.107

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-865 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. REF NO. 1 2 3 8 9

12 13 14 15 16 18 28 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 66 72 80 83 87 88 89 99 100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 Valve, Sump Cooler Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 Not Used In This Group. Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

** **

** **

*

1 1 1 1

1

2

4

2

4

8

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

1

4

8

1 4 4 1 8 4 1 1 1 1 1 1 1 1 9 1 1 1 1

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1 1 1

2 2 2

4 4 4

8 8 16

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4 1

8 1

16 2

32 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.108

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-866 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. REF NO. 1 2 3 8 9

12 18 28 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 66 70 72 80 83 86 87 88 89 99 100

NOMENCLATURE Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29535902 29545522 ** 29545366 ** 29535988

1 1 1 1

1

2

4

2

4

8

29545914 29535998 29544955 ** 29541566 29545520 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 4 1 1 1 1 1 1 1 1 9 1 1 1 1

1 8

2 16

4 32

1

4

8

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

29537166 29537385 29546234 29537073 **

1 1 1 1

2 2 2

4 4 4

8 8 16

29538569 29536989 29510494 23015806 29536990

1 1 1 1 1

1 1 1 1 1

2 2 2 2 2

4 4 4 4 4

29541868 29519205

4 1

8 1

16 2

32 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.109

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-867 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. REF NO. 1 2 3 8 9

12 18 28 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 66 70 72 80 83 86 87 88 89 99 100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 Not Used In This Group. Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

** **

** **

*

**

1 1 1 1

1

2

4

2

4

8

1 8

2 16

4 32

1

4

8

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1 1 1 1

2 2 2

4 4 4

8 8 16

1 1 1 1 1

1 1 1 1 1

2 2 2 2 2

4 4 4 4 4

4 1

8 1

16 2

32 4

1 4 1 1 1 1 1 1 1 1 9 1 1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.110

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-868 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. REF NO. 1 2 3 8 9

12 18 28 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 66 72 80 83 87 88 89 99 100

NOMENCLATURE Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . Not Used In This Group. Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29535902 29545522 ** 29545366 ** 29535988

1 1 1 1

1

2

4

2

4

8

29545914 29535998 29544955 ** 29541566 29545520 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 4 1 1 1 1 1 1 1 1 9 1 1 1 1

1 8

2 16

4 32

1

4

8

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

29537166 29537385 29546234

1 1 1

2 2 2

4 4 4

8 8 16

29538569 29536989 23015806 29536990

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29541868 29519205

4 1

8 1

16 2

32 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.111

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-869 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. REF NO. 1 2 3 8 9

12 18 28 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 66 70 72 80 83 86 87 88 89 99 100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29545524 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 Not Used In This Group. Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

** **

** **

*

**

1 1 1 1

1

2

4

2

4

8

1 8

2 16

4 32

1

4

8

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1 1 1 1

2 2 2

4 4 4

8 8 16

1 1 1 1 1

1 1 1 1 1

2 2 2 2 2

4 4 4 4 4

4 1

8 1

16 2

32 4

1 4 1 1 1 1 1 1 1 1 9 1 1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.112

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-870 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. REF NO. 1 2 3 8 9

12 18 28 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 66 70 72 80 83 86 87 88 89 99 100

NOMENCLATURE Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29535902 29545524 ** 29545366 ** 29535988

1 1 1 1

1

2

4

2

4

8

29545914 29535998 29544955 ** 29541566 29545520 ** 29536730 29545015 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507

1 4 1 1 1 1 1 1 1 1 9 1 1 1 1

1 8

2 16

4 32

1

4

8

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

29537166 29537196 29546234 29536991 **

1 1 1 1

2 2 2

4 4 4

8 8 16

29538569 29536989 29512792 23015806 29536990

1 1 1 1 1

1 1 1 1 1

2 2 2 2 2

4 4 4 4 4

29541868 29519205

4 1

8 1

16 2

32 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.113

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-871 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-656, Except For Parts Listed Below. REF NO. 1 2 3 8 9

12 18 28 31 36 38 41 42 43 44 45 46 47 48 49–53 63 64 65 66 72 80 83 87 88 89 99 100

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545524 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 Not Used In This Group. Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205

** **

** **

*

1 1 1 1

1

2

4

2

4

8

1 8

2 16

4 32

1

4

8

1 4 1 1 1 1 1 1 1 1 9 1 1 1 1

1 1

4 2

8 4

2 2 18 1 2 2 2

4 4 36 2 4 4 4

8 8 72 4 8 8 8

1 1 1

2 2 2

4 4 4

8 8 16

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

4 1

8 1

16 2

32 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.114

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-872 P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-714, Except For Parts Listed Below. REF NO. 3 7 14 23 27 28 50 51 52 54 55

59 69 73 78 80 83 84 85 86 95 96 97 98 106 114 118 122 123 124 135

NOMENCLATURE Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly Kit, Output. 29545915 Output Shaft Assembly Kit Contains 29545018 Output Shaft Assembly, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 X 345 mm . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29535988 29535996 29536669 ** 29500034 29536351 29536342 29500034 23043446 29541018 * 29545526 **

1 4 1 1 9 8 1 1 1 1

2 8

4 16

8 32

2 36 32 2 2

4 72 64 4 4

8 144 128 8 8

29545915 29544955 ** 29541566 29545525 ** 29536730 29545017 29545016 * 29536728 29536727 11515322

1 1 1 1 1 1 1 1 1 9

1

2

4

1

4

8

1 1

4 2

8 4

2 2 18

4 4 36

8 8 72

29537166 29537196 29546234 29536991 ** 29538569 29536989 23015806 29536990

1 1 1 1 1 1 1 1

2 2 2

4 4 4

8 8 16

1 1 1 1

2 2 2 2

4 4 4 4

29541872

4

8

16

32

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.115

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-873 P3 Planetary And Rear Cover/Retarder, Figure 39D Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip Same As Group 39-714, Except For Parts Listed Below. REF NO. 3 7 14 23 27 28 50 51 52 54 55

59 69 73 78 80 83 84 85 86 95 96 97 98 106 114 118 122 123 124 135

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Straight Thread, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 Shaft Assembly Kit, Output. 29545915 Output Shaft Assembly Kit Contains 29545018 Output Shaft Assembly, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . . . . . 29545915 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545525 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545017 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872

**

* **

** **

*

**

1 4 1 1 9 8 1 1 1 1

2 8

4 16

8 32

2 36 32 2 2

4 72 64 4 4

8 144 128 8 8

1

2

4

1

4

8

1 1

4 2

8 4

2 2 18

4 4 36

8 8 72

1 1 1 1 1 1 1 1

2 2 2

4 4 4

8 8 16

1 1 1 1

2 2 2 2

4 4 4 4

4

8

16

32

1 1 1 1 1 1 1 1 1 9

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.116

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-914 P3 Planetary And Rear Cover/Retarder, Figure 39F Rear Side Mount Bracket (Retarder) REF NO. 1–82 83

84 85

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Not Used In This Group. Bracket Kit, Rear Support. Service 29542547 Rear Support Bracket In Retarder Applications With 29544651 Rear Support Bracket Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544651 Bracket, Rear Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542547 * Bolt, Flange Hd, M12 x 1.75 x 70 (Retarder) . . . . . . . . . . . . . . . . . 29544301

1 1 8

3

6

12

16

32

64

2 2 1 1 1 8 16 2 16 14 2 2 2 2 2 2 2 2 2 1

4 4 2 2 2 16 32 4 32 28 4 4 4 4 4 4 4 4 4 2

8 8 4 4 4 32 64 8 64 56 8 8 8 8 8 8 8 8 8 4

2 2 2 4 4 1 1 2

4 4 4 8 8 2 2 4

8 8 8 16 16 4 4 8

GROUP 39-915 P3 Planetary And Rear Cover/Retarder, Figure 39F Straight 7, 6-T Tachograph, Universal Dropbox, TID A 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12 12 12 12 12 13 14 15 16 17 18 19 20 21 22 23 24

P3 Planetary Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . Flange, P4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Shim Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.27 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.54 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.81 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.08 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.62 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.89 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 2.16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 2.43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 293.75 mm ID . . . . . . . . . . . . . . . . Spring Assembly, C6 Piston Return . . . . . . . . . . . . . . . . . . . . Piston, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External, 334.37 mm ID . . . . . . . . . . . . . . . . . . . . . . Sealring, Internal Lip-Type, 251.28 mm OD . . . . . . . . . . . . . . Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . .

29532693 29501034 29535988 29537386 29533209 29530525 29535996 29506054 29507804 29543993 29541865 29530516 29530517 29530518 29530519 29530520 29530521 29530522 29530523 29530524 29530526 29536669 29532728 29530489 29530488 29530487 29546162 29530491 29530484 29530485 29500034 29541018

**

** **

*

1 1 1 1 1 1 4 8 1 8 14 AR AR AR AR AR AR AR AR AR 1 1 1 1 1 1 1 1 1 1 1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.117

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-915

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39F Straight 7, 6-T Tachograph, Universal Dropbox, TID A REF NO. 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530486 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 Backplate, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530530 Gear, P4 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530492 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542556 Carrier Assembly, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530497 Ring, Retaining, Internal, 289.48 mm OD . . . . . . . . . . . . . . . . 23048531 Ring, Retaining, Internal, 235 mm OD . . . . . . . . . . . . . . . . . . 29501195 Ring, P4 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530505 Carrier And Bushing Assembly, P4 Planetary . . . . . . . . . . . . . 29530498 Carrier, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530499 Bushing, P4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530500 Spindle, P4 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29530504 Washer, P4 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530503 Gear Set, P4 Pinion. Set Contains Six 29530501 Gears. . . . . 29535982 Bearing, Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530502 Hub, C6 Clutch Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530506 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505572 P4 Ring Gear And Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29532729 Gear, P4 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530513 Hub, P4 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530514 Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . 29501024 Not Used In This Group. Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 Washer, Flat, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865 Bolt, Flange Hd, M12 x 1.75 x 222.5 mm . . . . . . . . . . . . . . . . . . . . . . . 29541876 Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542558 Shaft Assembly, Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554 Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542555 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542559 Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29503036 Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574

**

*

**

*

**

* **

1 1 9 8 1 1 1 1 1 1 1 1 1 1 6 12 6 12 1 1 1 1 1 1 1 1 1 1 19 14 5 1 1 1 1 1 1 1 1 1 1 1 1

2 1 36 32 4 2 2

4 2 72 64 8 4 4

8 4 144 128 16 8 8

2 2 2 1

4 4 4 2

8 8 8 4

2 12 24 12 24 1 2

4 24 48 24 48 2 4

8 48 96 48 96 4 8

1 1 2

2 2 4

4 4 8

2 2

4 4

8 8

1 19 14 5

2 36 36 10

4 72 72 20

1 2

2 4

4 8

1

2

4

2 2 2 4 4 2

4 4 4 8 8 4

8 8 8 16 16 8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.118

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-915

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39F Straight 7, 6-T Tachograph, Universal Dropbox, TID A REF NO. 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83

NOMENCLATURE Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 165.61 mm OD. See SIL 6-WT-07. . . . . . . . . Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO. 29542549 29542550 29512790 29512791 29505574 29543432 29503383 29503843 29537507 29505613 29537166 29537195 29546234 29536988

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 1 1 1 2 1 4 2 2 2 2 4 4 1

4 2 2 2 4 2 6 2 4 4 4 8 8 2

8 4 4 4 8 4 8 4 8 8 8 16 16 4

GROUP 39-916 P3 Planetary And Rear Cover/Retarder, Figure 39F Straight 7, Without Tachograph, With One Bolt, Belleville Washer, Output Seal With Axial Lip, Anodized, TID A Same As Group 39-915, Except For Parts Listed Below. 21 22 54 57 62 69 70 71–72 74 80

Adapter Housing Assembly, Anodized. See SIL 4-WT-06. . . . . . . Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Rear, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29542567 29542568

1 1

1 1

2 2

4 4

29542563 ** 29542564 ** 29542565 29540134

1 1 1 1

2 1

4 2

8 4

29544139 29537193

1 1

1 2

2 4

4 8

** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.119

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-917 P3 Planetary And Rear Cover/Retarder, Figure 39E Close Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20

20

21

21

22 23 24 25

26 27 28

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545521 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535235 Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535216 Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . 29501034 Ring, P3 Indexing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier Kit, P3 Planetary. Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 4-WT-06. . 29545913 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535224 Ring, Retaining, External, 64 mm ID . . . . . . . . . . . . . . . . . . . . 29505803 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 Spring And Retainer Assembly, C5 Piston Return. Used Prior To S/N 6610204386, With 29536771 Stator Housing And 29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036 Spring And Retainer Assembly, C5 Piston Return. Used Starting With S/N 6610204386, With 2954957 Stator Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958 Piston, C5 Clutch. Used Prior To S/N 6610204386, With 29536771 Stator Housing And 29503036 Return Spring Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 Piston, C5 Clutch. Used Starting With S/N 6610204386, With 29544957 Stator Housing And 29544958 Return Spring Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956 Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 Stator Housing, Retarder. When Replacing 29536771 Stator Housing With 29544957 Stator Housing, Also Order 29544956 Piston And 29544958 Return Spring Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544957 O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047924 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566

** **

*

**

1 1 1 1 1 1 1 1

1

2

4

1 2

2 4

4 8

2 2

4 4

8 8

1 1 1 4 4 1 8 4 1 1 1

1 2 2 8 8 2 16 8 1

2 4 4 16 16 4 32 16 2

4 8 8 32 32 8 64 32 4

2

4

8

1

2

4

8

1

2

4

8

1

2

4

8

1 1 1 1

2 4 4 2

4 8 8 4

8 16 16 8

1 1 1 1

1 2 2 1

2 4 4 4

4 8 8 8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.120

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-917

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39E Close Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 57 58 59 60 61 62 63 64 65 66 67

NOMENCLATURE Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . . Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller. Used Prior To S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller. Used Starting With S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 165.61 mm OD. See SIL 6-WT-07. . . . . . . . . Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29543416 29507890 29545520 ** 29503209 29509732 29503208 29515692 29536730 11512368 29545015 29512790 29512791 29545014 * 29536728 29536727 11515322 15326309 23040579 29533980 29537507 29514182 29503209 29505574 11515322 29544139 29503383 29503843 29537507

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9 1 1 1 1 1 1 1 3 1 1 1 1

29505613 29544236 29537166 29537385 29546234 29536988 29541874 29547921 29536988 29542381 ** 29542780 29534508

1 2

4 4

8 8

2 2 1 1 1 2 1 1 1

4 4 4 4 4 4 2 2 4

8 8 8 8 8 8 4 4 8

2 2 9 2 2 2 2 2 2 2 6 1 2 2 2

4 4 18 4 4 4 4 4 4 4 12 2 4 2 4

8 8 36 8 8 8 8 8 8 8 24 4 8 4 8

1

2

4

8

1 1 1 1 2 12 1 1 1 1 1

2 2 2 2 2 13 1 2

4 4 4 4 4 36 2 4

8 8 8 16 8 72 4 8

1 1

2 2

4 4

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.121

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-917

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39E Close Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 68 69 70 71 72

73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90–92 93 94 95 96 97–98 99 100 101 102

NOMENCLATURE

PART NO.

O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542492 Solenoid And Connector Assembly, Variable Bleed . . . . . . . . . . . 29542516 Solenoid, CENL, Variable Bleed. In This Application, Service 29544298 Solenoid With 29542516 Solenoid And Connector Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 29544298 Seal, Square Cut O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543047 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544645 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547922 Pin, Solenoid Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542491 Valve, Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542572 Spring, 12.19 mm OD x 38.15 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29529310 Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534508 Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534508 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Spring, 12.19 mm OD x 38.15 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29529310 Valve, Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542573 Gasket, Retarder Control Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . 29542493 Not Used In This Group. Cover, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542494 Not Used In This Group. Bolt, Flange Hd, M8 x 1.25 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537513 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * Not Used In This Group. Bolt, Flange Hd, M8 x 1.25 x 115 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29542495 Bolt, Flange Hd, M12 x 1.75 x 165 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541869 Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541875 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

1

1

2

4

3 1 1 1

3 1 1

6 2 2

12 4 4

9 4 2 7

9 4 7 14

18 8 14 38

36 12 28 76

* Serviced Only As An Assembly—Not Available As A Detail Part.

39–2.122

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-918 P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 2 3 9

12 13 14 15 16

NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 4-WT-06. Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29545522 ** 29545366 **

1 1

29545914 29535998 29506056 29507803 29543992 29506055

1 4 4 1 8 4

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

GROUP 39-919 P3 Planetary And Rear Cover/Retarder, Figure 39E Close Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 2 59

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 ** Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196

1 1

2

4

8

GROUP 39-920 P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A Same As Group 39-917, Except For Parts Listed Below.

39

NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 2 3 9

12 13 14 15

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 4-WT-06. Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545524 ** 29545366 **

1 1

29545914 29535998 29506056 29507803 29543992

1 4 4 1 8

1 8 8 2 16

2 16 16 4 32

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.123

4 32 32 8 64

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-920

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 16 59

NOMENCLATURE

PART NO.

Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 4 1

8 2

16 4

32 8

2 2 1 1 1 8 16 2 16 14 2 2 2 2 2 2 2 2 2 1

4 4 2 2 2 16 32 4 32 28 4 4 4 4 4 4 4 4 4 2

8 8 4 4 4 32 64 8 64 56 8 8 8 8 8 8 8 8 8 4

2 2 2 4 4 1 1

4 4 4 8 8 2 2

8 8 8 16 16 4 4

GROUP 39-921 P3 Planetary And Rear Cover/Retarder, Figure 39G Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12 12 12 12 12 13 14 15 16 17 18 19 20 21 22

P3 Planetary Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532693 ** Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . . . . . 29501034 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . 29537386 Flange, P4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533209 Ring, Shim Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530525 Spindle, P3 Planetary Pinion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865 Shim, Selective, 0.27 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530516 Shim, Selective, 0.54 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530517 Shim, Selective, 0.81 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530518 Shim, Selective, 1.08 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530519 Shim, Selective, 1.35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530520 Shim, Selective, 1.62 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530521 Shim, Selective, 1.89 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530522 Shim, Selective, 2.16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530523 Shim, Selective, 2.43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530524 Gasket, Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530526 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532728 ** Ring, Retaining, External, 293.75 mm ID . . . . . . . . . . . . . . . . 29530489 Spring Assembly, C6 Piston Return . . . . . . . . . . . . . . . . . . . . 29530488 Piston, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530487 Sealring, External, 334.37 mm ID . . . . . . . . . . . . . . . . . . . . . . 29546162 Sealring, Internal Lip-Type, 251.28 mm OD . . . . . . . . . . . . . . 29530491 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530484 Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530485

1 1 1 1 1 1 4 8 1 8 14 AR AR AR AR AR AR AR AR AR 1 1 1 1 1 1 1 1 1 1

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.124

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-921

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39G Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

56 57 58 59 60

NOMENCLATURE Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P4 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 289.48 mm OD . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 235 mm OD . . . . . . . . . . . . . . . . . . Ring, P4 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier And Bushing Assembly, P4 Planetary . . . . . . . . . . . . Carrier, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, P4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P4 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P4 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P4 Pinion. Set Contains Six 29530501 Gears. . . . . Bearing, Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, C6 Clutch Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P4 Ring Gear And Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P4 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, P4 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly Kit, Output. Kit Contains 29545018 Output Shaft Assembly, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. . . Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO. 29500034 29541018 23043446 29530486 29536351 29536342 29530530 29530492 29542556 29530497 23048531 29501195 29530505 29530498 29530499 29530500 29530504 29530503 29535982 29530502 29530506 29505572 29532729 29530513 29530514 29501024 29530542 29500034 23043446 29541018 29535902 29545526

**

1 1 1 1 9 8 1 1 1 1 1 1 1 1 1 1 6 12 6 12 1 1 1 1 1 1 11 1 1 1 1 1

29545915 29505605 29542562 * 29505613 29544955 ** 29503037

1 1 1 1 1 1

*

**

*

**

*

2

4

8

2 1 36 32 4 2 2

4 2 72 64 8 4 4

8 4 144 128 16 8 8

2 2 2 1

4 4 4 2

8 8 8 4

2 12 24 12 24 1 2

4 24 48 24 48 2 4

8 48 96 48 96 4 8

1 1 2 22 2 2

2 2 4 44 4 4

4 4 8 88 8 8

1

4

8

1 2

2 4

4 8

1

2

4

2

4

8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.125

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-921

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39G Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 61

61

62

62

63 64 65 66

67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

NOMENCLATURE

PART NO.

Spring And Retainer Assembly, C5 Piston Return. Used Prior To S/N 6610204386, With 29536771 Stator Housing And 29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036 Spring And Retainer Assembly, C5 Piston Return. Used Starting With S/N 6610204386, With 2954957 Stator Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958 Piston, C5 Clutch. Used Prior To S/N 6610204386, With 29536771 Stator Housing And 29503036 Return Spring Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 Piston, C5 Clutch. Used Starting With S/N 6610204386, With 29544957 Stator Housing And 29544958 Return Spring Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956 Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 Stator Housing, Retarder. When Replacing 29536771 Stator Housing With 29544957 Stator Housing, Also Order 29544956 Piston And 29544958 Return Spring Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544957 O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047924 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543416 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . 11515322 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545525 ** Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . 29503209 Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509732 O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503208 Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . . . 29515692 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11512368 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545017 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016 * Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor. . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1

2

4

8

1

2

4

8

1

2

4

8

1 1 1 1

2 4 4 2

4 8 8 4

8 16 16 8

1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 9 1 1 1 1

1 2 2 1 1 2 6

2 4 4 4 4 4 12

4 8 8 8 8 8 24

2 2 1 1 1 2 1 1 1

4 4 4 4 4 4 2 2 4

8 8 8 8 8 8 4 4 8

2 2 9 1 2 2 2

4 4 18 2 4 4 4

8 8 36 4 8 8 8

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.126

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-921

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39G Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 91 92 93 94 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113

114 115 116 117 118 119 120 121 122 123 124 125 126 127

NOMENCLATURE Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller. Used Prior To S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller. Used Starting With S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 165.61 mm OD. See SIL 6-WT-07. . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid And Connector Assembly, Variable Bleed . . . . . . . . . . . Solenoid, CENL, Variable Bleed. In This Application, Service 29544298 Solenoid With 29542516 Solenoid And Connector Assembly. . . . . . . . . . . . . . . . . . . . . . . . . Seal, Square Cut O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Solenoid Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 12.19 mm OD x 38.15 mm . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 12.19 mm OD x 38.15 mm . . . . . . . . . . . . . . . . . . . . . . . . Valve, Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29514182 29503209 29505574

1 1 1

2 2 2

4 4 4

8 8 8

29505613

1

2

4

8

1 1 1 1 1 1 1 1 2 12 1 1 1 1 1 1 1 1 1

2 2 2 2 1 2 2 2 4 13 1 2

4 4 4 4 2 4 2 4 8 36 2 4

8 8 8 16 4 8 4 8 16 72 4 8

1 1 1 1 1 1

2 2 2 2 2 2

4 4 4 4 4 4

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

29544236 29537166 29537385 29546234 29544139 29503383 29503843 29537507 29536988 29541874 29542569 29536988 29542381 ** 29542780 29534508 23019664 23049391 29542492 29542516

29544298 29543047 29544645 29542571 29542491 29542572 29529310 29542780 23019664 29534508 29542780 29534508 23019664 29529310 29542573

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.127

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-921

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39G Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 128 129–132 133 134 135 136 137 138–139 140 141 142 143

NOMENCLATURE

PART NO.

Gasket, Retarder Control Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . 29542493 Not Used In This Group. Cover, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542494 Bolt, Flange Hd, M8 x 1.25 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537513 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * Not Used In This Group. Bolt, Flange Hd, M8 x 1.25 x 115 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29542495 Bolt, Flange Hd, M12 x 1.75 x 350 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541873 Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541875 Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1 3 1 1 1

1 3 1 1

2 6 2 2

4 12 4 4

9 4 2 4

9 4 7 8

18 8 14 16

36 12 28 32

GROUP 39-922 P3 Planetary And Rear Cover/Retarder, Figure 39G Straight 7, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A Same As Group 39-921, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 54 96

Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 ** Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196

1 1

2

4

8

2 4 4 2

4 8 8 4

GROUP 39-933 P3 Planetary And Rear Cover/Retarder, Figure 39E Close Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 9 20 21 25

Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544812 Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29544958 Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544956 Stator Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544957

1 1 1 1

1 2 2 1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.128

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-934 P3 Planetary And Rear Cover/Retarder, Figure 39E Close Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 2 59

NOMENCLATURE

PART NO.

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 ** Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2

4

8

GROUP 39-935 P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 2 3 9 12 13 14 15 16

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545522 ** 29545366 ** 29544813 29535998 29506056 29507803 29543992 29506055

1 1 1 4 4 1 8 4

1 8 8 2 16 8

2 16 16 4 32 16

4 32 32 8 64 32

GROUP 39-936 P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 2 3 9 12 13 14 15 16 59

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545524 ** 29545366 ** 29544813 29535998 29506056 29507803 29543992 29506055 29537196

1 1 1 4 4 1 8 4 1

39 1 8 8 2 16 8 2

2 16 16 4 32 16 4

** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.129

4 32 32 8 64 32 8

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-937 P3 Planetary And Rear Cover/Retarder, Figure 39G Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A Same As Group 39-921, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 4 55 61 62

NOMENCLATURE

PART NO.

Carrier, P3 Planetary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 Shaft Assembly, Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545018 Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29544958 Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544956

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1

1 1 2 2

2 2 4 4

4 4 8 8

GROUP 39-938 P3 Planetary And Rear Cover/Retarder, Figure 39G Straight 7, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A Same As Group 39-921, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 54 96

Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 ** Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196

1 1

2

4

8

1 19 1 1 1 1 4 1 1 1 1 1 1

1 19

2 38

4 76

2 1 8

4 2 16

8 4 32

1 1 1 1 1

2 2 2 2 2

4 4 4 4 4

1 1

2 2

4 4

8 8

GROUP 39-939 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, 4-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. 1 3 4 5 10 11 14 20 27 28 29 30 32 37 38 39

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29544680 ** Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . 29537386 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542559 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29542549 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542550 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

39–2.130

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-939

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, 4-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. REF NO. 40

NOMENCLATURE

PART NO.

Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

4

8

16

1 19 1 1 1 1 4 4 1 8 4 1 1 1 1 1 1

1 19

2 38

4 76

2 1 8 8 2 16 8

4 2 16 16 4 32 16

8 4 32 32 8 64 32

1 1 1 1 1

2 2 2 2 2

4 4 4 4 4

1 1 1

2 2 4

4 4 8

8 8 16

1 19 1

1 19

2 38

4 76

GROUP 39-940 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 4-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. 1 3 4 5 10 11 14 15 16 17 18 20 27 28 29 30 32 37 38 39 40

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . .

29534355 29514698 29544681 ** 29537205 ** 29535988 29537199 29535998 29506056 29507803 29543992 29506055 29542559 ** 29542549 29512791 29512790 29542550 29543432 29537166 29537193 29546234

GROUP 39-941 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 6-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. 1 3 4

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29544682 **

(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.131

39

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-941

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, 6-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer, Output Seal With Axial Lip Same As Group 39-697, Except For Parts Listed Below. REF NO. 5 10 11 14 15 16 17 18 20 27 28 29 30 32 37 38 39 40

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . 29537199 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542559 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29542549 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542550 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 Not Used In This Group. Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234

1 1 1 4 4 1 8 4 1 1 1 1 1 1 1 1 1

2 1 8 8 2 16 8

4 2 16 16 4 32 16

8 4 32 32 8 64 32

1 1 1 1 1

2 2 2 2 2

4 4 4 4 4

2 2 4

4 4 8

8 8 16

GROUP 39-952 P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A, EBS Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 2 3 9 12 13 14 15 16 88 89 90 91 92

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544813 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988 Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446

** **

* *

1 1 1 4 4 1 8 4 1 1 1 1 1

1 8 8 2 16 8 1

2 16 16 4 32 16 2

4 32 32 8 64 32 4

1

2

4

1

2

4

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.132

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-952

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A, EBS Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 97 98

NOMENCLATURE

PART NO.

Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

1 1

2 2

4 4

GROUP 39-953 P3 Planetary And Rear Cover/Retarder, Figure 39E Close Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A, EBS Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information 2 59 88 89 90 91 92 97 98

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545523 ** 29537196 29543988 29543989 * 29500034 29541018 * 23043446 29544825 29544826

1 1 1 1 1 1 1 1 1

2 1

4 2

8 4

1

2

4

1 1 1

2 2 2

4 4 4

GROUP 39-954 P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A, EBS Same As Group 39-917, Except For Parts Listed Below.

39

NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 2 3 9 12 13 14 15 16 59 88

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . .

29545524 ** 29545366 ** 29544813 29535998 29506056 29507803 29543992 29506055 29537196 29543988

1 1 1 4 4 1 8 4 1 1

1 8 8 2 16 8 2 1

2 16 16 4 32 16 4 2

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.133

4 32 32 8 64 32 8 4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-954

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A, EBS Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 89 90 91 92 97 98

NOMENCLATURE

PART NO.

Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 * Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1

1

2

4

1 1 1

2 2 2

4 4 4

GROUP 39-956 P3 Planetary And Rear Cover/Retarder, Figure 39G Straight 7, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip, TID A, EBS Same As Group 39-921, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information 54 96 129 130 131 132 133 138 139

Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 ** Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 * Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826

1 1 1 1 1 1 1 1 1

2 1 1

4 2 2

8 4 4

1

2

4

1 1

2 2

4 4

GROUP 39-958 P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Nut, Output Seal With Axial Lip, TID A, EBS, Uprate Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 2 3 9 12 13 14

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544813 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803

1 1 1 4 4 1

1 8 8 2

2 16 16 4

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.134

Copyright © 2009 Allison Transmission, Inc.

20091001

4 32 32 8

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-958

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Nut, Output Seal With Axial Lip, TID A, EBS, Uprate Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 15 16 88 89 90 91 92 97 98

NOMENCLATURE Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO. 29543992 29506055 29543988 29543989 * 29500034 29541018 * 23043446 29544825 29544826

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 8 4 1 1 1 1 1 1 1

16 8 1

32 16 2

64 32 4

1

2

4

1 1 1

2 2 2

4 4 4

GROUP 39-959 P3 Planetary And Rear Cover/Retarder, Figure 39E Close Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Nut, Output Seal With Axial Lip, TID A, EBS Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 2 59 88 89 90 91 92 97 98

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545523 ** 29537196 29543988 29543989 * 29500034 29541018 * 23043446 29544825 29544826

1 1 1 1 1 1 1 1 1

2 1

4 2

8 4

1

2

4

1 1 1

2 2 2

4 4 4

GROUP 39-960

39

P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Nut, Output Seal With Axial Lip, TID A, EBS Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 2 3 9

Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545524 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544813

1 1 1

1

2

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.135

4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-960

(cont’d)

P3 Planetary And Rear Cover/Retarder, Figure 39E Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Nut, Output Seal With Axial Lip, TID A, EBS Same As Group 39-917, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. REF NO. 12 13 14 15 16 59 88 89 90 91 92 97 98

NOMENCLATURE

PART NO.

Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988 Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 * Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 4 4 1 8 4 1 1 1 1 1 1 1 1

8 8 2 16 8 2 1

16 16 4 32 16 4 2

32 32 8 64 32 8 4

1

2

4

1 1 1

2 2 2

4 4 4

GROUP 39-962 P3 Planetary And Rear Cover/Retarder, Figure 39G Straight 7, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Nut, Output Seal With Axial Lip, TID A, EBS Same As Group 39-921, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 54 129 130 131 132 133 138 139

Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 ** Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 * Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826

1 1 1 1 1 1 1 1

1 1

2 2

4 4

1

2

4

1 1

2 2

4 4

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

39–2.136

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-988 P3 Planetary And Rear Cover/Retarder, Figure 39F Rear Side Mount Bracket (Non-Retarder) REF NO. 1–82 83

84 85

NOMENCLATURE

PART NO.

Not Used In This Group. Bracket Kit, Rear Support. Service 29542547 Rear Support Bracket In Non-Retarder Applications With 29544650 Rear Support Bracket Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544650 Bracket, Rear Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542547 * Bolt, Flange Hd, M12 x 1.75 x 60 (Non-Retarder) . . . . . . . . . . . . . 29541275

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1 1 8

3

6

12

16

32

64

39

20091001

Copyright © 2009 Allison Transmission, Inc.

39–2.137

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 1

ELECTRONIC CONTROL UNIT CONNECTORS

12

2

19 15

13

3

16

14 4

17

VEHICLE INTERFACE MODULE CONNECTOR 5

VEHICLE INTERFACE WIRING CONNECTOR 20 21

18

6

7 8 9 10

CHASSIS GROUND

11

73

22 72

23

71

24

66 67

70

68

THROTTLE POSITION SENSOR CONNECTOR

69 REMOTE SERIAL INTERFACE CONNECTOR

RETARDER MODULATION REQUEST SENSOR CONNECTOR

27

25

61

26

DIAGNOSTIC 65 DATA READER 64 CONNECTOR

60 59

57

62

OPTIONAL DDR/DEU CONNECTOR

WIRING HARNESS (STANDARD)

ACCUMULATOR SOLENOID 56 CONNECTOR 55

54

SENSOR HARNESS CONNECTOR

53 TURBINE SPEED SENSOR CONNECTOR

29 37 36

35 34 33

39

51

50 74

49 TRANSMISSION 48 47 CONNECTOR (MY ’95)

RETARDER TEMPERATURE 30 SENSOR CONNECTOR 31

32

38

52 ENGINE SPEED SENSOR CONNECTOR

“K” SOLENOID CONNECTOR

OUTPUT SPEED SENSOR CONNECTOR

63

58

28

TRANSMISSION CONNECTOR (PRIOR TO MY ’95) 40

41 42 43

45

44

46 V04381

s

Figure 70A. Wiring Harnesses And Specifications

70–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 1 ELECTRONIC CONTROL UNIT CONNECTORS

12

2 3

19 15

13

16

14 VEHICLE INTERFACE MODULE CONNECTOR

4

5

17

VEHICLE INTERFACE WIRING CONNECTOR 20 21

18

6

7 8 9 10

CHASSIS GROUND

11

43

44 45

42

46 41

40

RETARDER MODULATION REQUEST SENSOR CONNECTOR 35

36

34 33

47

REMOTE SERIAL INTERFACE CONNECTOR

37

32 31

48 30 29 28

DIAGNOSTIC DATA READER CONNECTOR 38 39

OPTIONAL DDR/DEU CONNECTOR

27

ACCUMULATOR SOLENOID 82 CONNECTOR

88

53 49

50

51 THROTTLE POSITION SENSOR CONNECTOR

89

87 86 85 84

RETARDER CONTROL BODY CONNECTOR

SENSOR HARNESS CONNECTOR 63 62 61 60 59

77

81 TURBINE SPEED SENSOR CONNECTOR

“K” SOLENOID CONNECTOR 54

52

26 25 23

24 22 83

OUTPUT SPEED SENSOR CONNECTOR

80

55

58

70 69 76 78

ENGINE SPEED SENSOR CONNECTOR

TRANSMISSION CONNECTOR (PRIOR TO MY ’95) 68

75

79

RETARDER TEMPERATURE 56 SENSOR CONNECTOR 57

TRANSMISSION 74 73 CONNECTOR (MY ’95)

67 66 65

71

64

72 V03639

Figure 70B. Wiring Harnesses And Specifications

20091001

Copyright © 2009 Allison Transmission, Inc.

70–1.2

70

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 1

ELECTRONIC CONTROL UNIT CONNECTORS

2

VEHICLE INTERFACE 18 MODULE CONNECTOR 19 20

THROTTLE POSITION SENSOR CONNECTOR 15 16 3 17 22 4 5

7

VEHICLE INTERFACE WIRING CONNECTOR 12

21

23 24 6

13

8

14 9 10

CHASSIS GROUND

11

WIRING HARNESS (CAB)

33 32

34 31

25 30 26

DIAGNOSTIC DATA READER CONNECTOR

27 28

29

41

42 40

39 WIRING HARNESS (CHASSIS) TURBINE SPEED SENSOR CONNECTOR 57

38 37

43

36

44 FUSE CONNECTOR

35

45 46

56

48 47 49 50 58 59 ENGINE SPEED SENSOR CONNECTOR

OUTPUT SPEED SENSOR 51 CONNECTOR 52 53 54

TRANSMISSION CONNECTOR

55 V00437

Figure 70C. Wiring Harnesses And Specifications

70–1.3

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2

3 4 1 5 6 7

E

D

C

A

B

8

3 2 1

9

12

3 2 1

K 3

J

H

G

.D. P.E

2 1 K

J

F

H

G

E

D

C

A

B

F

11 10

RETARDER TEMPERATURE SENSOR 27 28 CONNECTOR OUTPUT SPEED SENSOR CONNECTOR

29 “K” SOLENOID CONNECTOR

13

30 31

26 32 33 ACCUMULATOR SOLENOID CONNECTOR 21 20 ENGINE SPEED SENSOR CONNECTOR 22

19 18 17 23

70

16 34

15 14 24

25

TURBINE SPEED SENSOR CONNECTOR

SENSOR HARNESS CONNECTOR

V03640

Figure 70D. Wiring Harnesses And Specifications

20091001

Copyright © 2009 Allison Transmission, Inc.

70–1.4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SENSOR HARNESS CONNECTOR

RETARDER CONTROL BODY CONNECTOR

B VEHICLE INTERFACE MODULE CONNECTOR ELECTRONIC CONTROL UNIT CONNECTOR

THROTTLE POSITION SENSOR CONNECTOR

VEHICLE INTERFACE WIRING CONNECTOR

CHASSIS GROUND

RETARDER TEMPERATURE SENSOR CONNECTOR “K” SOLENOID CONNECTOR

TRANSMISSION MAIN CONNECTOR

DIAGNOSTIC TOOL CONNECTOR

REMOTE SERIAL INTERFACE CONNECTOR

OUTPUT SPEED SENSOR CONNECTOR

RETARDER MODULATION REQUEST SENSOR CONNECTOR

ACCUMULATOR SOLENOID CONNECTOR TURBINE SPEED SENSOR CONNECTOR ENGINE SPEED SENSOR CONNECTOR

C D(P) D(S) A

V03641

Figure 70E. Wiring Harnesses And Specifications

70–1.5

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

B VEHICLE INTERFACE MODULE CONNECTOR ELECTRONIC CONTROL UNIT CONNECTOR

VEHICLE INTERFACE WIRING CONNECTOR

CHASSIS GROUND

BULKHEAD CONNECTOR

DIAGNOSTIC TOOL CONNECTOR

REMOTE SERIAL INTERFACE CONNECTOR

RETARDER MODULATION REQUEST SENSOR CONNECTOR

C (P) C (S) D (P) D (S) E

70

V03642

Figure 70F. Wiring Harnesses And Specifications

20091001

Copyright © 2009 Allison Transmission, Inc.

70–1.6

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

RETARDER TEMPERATURE SENSOR CONNECTOR

TURBINE SPEED SENSOR CONNECTOR

THROTTLE POSITION SENSOR CONNECTOR

OUTPUT SPEED SENSOR CONNECTOR RETARDER MODULE HARNESS CONNECTOR SENSOR HARNESS CONNECTOR

TRANSMISSION MAIN CONNECTOR

BULKHEAD CONNECTOR

ACCUMULATOR SOLENOID CONNECTOR

ENGINE SPEED SENSOR CONNECTOR “K” SOLENOID CONNECTOR

F

V03643

Figure 70G. Wiring Harnesses And Specifications

70–1.7

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-560 Wiring Harnesses And Specifications, Figure 70D Same As Group 70-904, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 9–33

NOMENCLATURE

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Not Used In This Group.

GROUP 70-561 Wiring Harnesses And Specifications, Figure 70D Same As Group 70-904, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1–8 13–33

Not Used In This Group. Not Used In This Group.

GROUP 70-565 Wiring Harnesses And Specifications, Figure 70A NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1–73 74

Not Used In This Group. Bracket, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510502

1

2

4

8

1

2

4

GROUP 70-568 Wiring Harnesses And Specifications, Figure 70D Same As Group 70-904, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 13–33

Not Used In This Group.

GROUP 70-569 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514057 Not Used In This Group. Not Used In This Group. Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

1

70–2.1

70

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-569A Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511467 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

2

4

1

2

4

GROUP 70-569C Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511503 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-569D Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511486 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-569E Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511488 Not Used In This Group. Not Used In This Group. Not Used In This Group.

70–2.2

Copyright © 2009 Allison Transmission, Inc.

1

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-569F Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512300 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

2

4

1

2

4

GROUP 70-569G Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512778 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-569H Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512800 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-588 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514139 Not Used In This Group. Not Used In This Group. Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

1

70–2.3

70

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-588A Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509309 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

2

4

1

2

4

GROUP 70-588B Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511452 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-588C Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512769

1

GROUP 70-588D Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512862 Not Used In This Group. Not Used In This Group. Not Used In This Group.

70–2.4

Copyright © 2009 Allison Transmission, Inc.

1

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-588E Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511498 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

2

4

1

2

4

GROUP 70-588F Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512288 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-588G Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512281 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-588H Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512773 Not Used In This Group. Not Used In This Group. Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

1

70–2.5

70

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-588J Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512797 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

2

4

1

2

4

1

2

4

GROUP 70-592 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512780

1

GROUP 70-594 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511490

1

GROUP 70-594A Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512768

1

GROUP 70-594B Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512779

70–2.6

Copyright © 2009 Allison Transmission, Inc.

1

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-594C Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512750 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

1

2

4

1

1

2

4

GROUP 70-594D Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512772

1

GROUP 70-595 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-936, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 54–57 82–83

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512283 Not Used In This Group. Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512284 Not Used In This Group. Not Used In This Group.

GROUP 70-595A Wiring Harnesses And Specifications, Figure 70B Same As Group 70-936, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 54–57 82–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512770 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512771 Not Used In This Group. Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

1

70

1

70–2.7

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-596 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-936, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 48

NOMENCLATURE

PART NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512757 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512758

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

1 1

2 2

4 4

1 1 2 1 AR AR 1 2 1 AR AR 1 AR 1 1 AR 1 AR 2 1 1 1 3 3 1

1 5 2 2 50 25 5 2 2 50 30 2 15 1 2 20 2 10 2 2 2 2 5 5 2

2 10 4 4 100 50 10 4 4 100 60 4 30 2 4 40 4 20 4 4 4 4 10 10 4

4 25 10 10 200 100 25 10 10 200 120 10 60 5 10 100 10 50 10 10 10 10 25 25 10

1 1 AR AR 1 1 4 2

2 30 10 1 2 5 2

4 60 20 2 2 10 4

10 120 40 4 6 20 10

GROUP 70-629 Wiring Harnesses And Specifications, Figure 70C NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

27 28 29 30 31 32 33

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511403 O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 Connector, 34-Way, “B” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500914 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 Connector, 34-Way, “A” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500915 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040920 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040936 Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110545 Bolt, 10-24 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511856 Grommet, Standoff. Service 29513512 Grommet And 29511856 Cable Clamp With 29514040 Backshell Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513512 *** Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511855 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542586 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107 Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219

(continued on next page) *** No Longer Available From Allison Transmission.

70–2.8

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-629

(cont’d)

Wiring Harnesses And Specifications, Figure 70C NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 34 35 36 37 38 39 40

41 42

43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

NOMENCLATURE Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 44.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 111⁄16. Used With 29512842 Panel Nut Only. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Panel, 15⁄8-18. When Replacing 29512842 Panel Nut With 29544003 Panel Nut, Discard 23016303 Lockwasher. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuse, 10 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 10-24 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relief, Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29512143 29511856 29513480 29511854 29512839

1 1 1 1 1

1 2 2 2 2

2 4 4 4 4

4 10 10 10 10

23016303

1

2

4

10

29544003 29511371

1 AR

2 6

4 12

10 24

29542587 12033769 12020156 12004007 12033731 12103881 12162193 12129426 12110234 12092200 12034413 12092201 12110236 12034236 12162193 12103881 12162193 12103881

AR 1 2 1 1 2 1 1 1 2 3 1 21 1 1 2 1 2

30 2 4 2 2 5 2 2 2 2 6 2 25 2 2 5 2 5

60 4 8 4 4 10 4 4 4 4 12 4 50 4 4 10 4 10

120 10 16 10 10 25 10 10 10 10 30 10 100 10 10 25 10 25

GROUP 70-631 Wiring Harnesses And Specifications, Figure 70A

70

NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 2 3 4 5 6 7

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 34-Way, “B” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29512784 29503055 29503057 29500914 29500917 29500919 29503055

1 1 2 1 AR AR 1

1 2 2 2 50 30 5

2 4 4 4 100 60 10

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

70–2.9

4 10 10 10 200 120 25

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-631

(cont’d)

Wiring Harnesses And Specifications, Figure 70A NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32–37 38 39 40 41 42 43 44 45–50 51 52 53 54 55 56 57–61 62 63 64 65

NOMENCLATURE

PART NO.

Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 Connector, 34-Way, “A” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500915 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040920 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040936 Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110545 Bolt, 10-24 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505516 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511913 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010973 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188 Not Used In This Group. Bolt, 10-24 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 Relief, Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110234 Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092200 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 Connector, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092201 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15326143 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Not Used In This Group. Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107 Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2 1 AR AR 1 AR 1 AR 2 1 1 1 AR 1 1 3 3 2 1 1 2 2 1 2

2 2 50 25 2 20 2 10 2 2 2 2 20 1 2 5 5 5 2 2 5 2 2 5

4 4 100 50 4 40 4 20 4 4 4 4 40 2 4 10 10 10 4 4 10 4 4 10

10 10 200 100 10 100 10 50 10 10 10 10 100 5 10 25 25 25 10 10 25 10 10 25

1 1 2 AR 1 AR 1

2 2 2 15 2 25 2

4 4 4 30 4 50 4

10 10 10 60 10 100 10

2 1 1 2 1 2

5 2 2 5 2 5

10 4 4 10 4 10

25 10 10 25 10 25

1 1 4 2

1 2 5 2

2 2 10 4

4 6 20 10

(continued on next page)

70–2.10

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-631

(cont’d)

Wiring Harnesses And Specifications, Figure 70A NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 66 67 68 69 70 71 72 73 74

NOMENCLATURE Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bar, Locking, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 18.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO. 12015284 12089040 12015795 29503056 29503054 29500916 29500919 29500917

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 3 3 1 2 1 1 AR AR

5 5 2 2 2 2 5 10

10 10 4 4 4 4 10 20

25 25 10 10 10 10 20 40

1

2

4

1

2

4

GROUP 70-641 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512803 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-650 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514113

1

GROUP 70-652 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-936, Except For Parts Listed Below.

70

NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 54–57 82–83

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514122 Not Used In This Group. Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514123 Not Used In This Group. Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

1

1

2

4

1

1

2

4

70–2.11

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-656 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514149 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

1

2

4

1

1

2

4

1

2

4

1

2

4

GROUP 70-661 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-936, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 54–57 82–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514689 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514690 Not Used In This Group. Not Used In This Group.

GROUP 70-662 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514733

1

GROUP 70-664 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514739 Not Used In This Group. Not Used In This Group. Not Used In This Group.

70–2.12

Copyright © 2009 Allison Transmission, Inc.

1

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-668 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514736 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1 1

2 2

4 4

1

2

4

1

1

2

4

1

1

2

4

GROUP 70-670 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-936, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 48

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514133 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514134

1 1

GROUP 70-683 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514763 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-689 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-936, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 54–57 82–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516059 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516060 Not Used In This Group. Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

70–2.13

70

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-696 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-936, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 40–42 48 54–57 82–83

NOMENCLATURE

PART NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511568 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511569 Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

1

2

4

1 1

2 2

4 4

1

2

4

1

2

4

1

2

4

GROUP 70-697 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-936, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 48

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516356 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516357

1 1

GROUP 70-698 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516358 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-701 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516381

1

GROUP 70-710 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516585

70–2.14

Copyright © 2009 Allison Transmission, Inc.

1

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-711 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516586 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

2

4

1

2

4

GROUP 70-712 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516587 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-714 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516845

1

GROUP 70-719 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518076 Not Used In This Group. Not Used In This Group. Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

1

70

70–2.15

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-720 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518088

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

2

4

1

2

4

1 8

1 20

2 40

4 100

7

10

20

40

GROUP 70-722 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518980

1

GROUP 70-723 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518992 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-724 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519001

1

GROUP 70-760 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 20 27–31 53–56 66–68 73

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518176 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 Not Used In This Group. Not Used In This Group. Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917

70–2.16

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-808 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 40–42 48 54–57 82–83

NOMENCLATURE

PART NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518301 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518302 Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

1

2

4

1 2 2 2 50 30 5 2 2 50 25 2 20 2 10 2 2 2 2 20 1 2 5 5 5 2 2 5 2 2 5

2 4 4 4 100 60 10 4 4 100 50 4 40 4 20 4 4 4 4 40 2 4 10 10 10 4 4 10 4 4 10

4 10 10 10 200 120 25 10 10 200 100 10 100 10 50 10 10 10 10 100 5 10 25 25 25 10 10 25 10 10 25

GROUP 70-809 Wiring Harnesses And Specifications, Figure 70A NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32–44

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 34-Way, “B” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 34-Way, “A” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 10-24 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29518303 29503055 29503057 29500914 29500917 29500919 29503055 29503057 29500915 29500917 29500919 12034236 12103881 12040920 12034413 12040936 12110545 12129426 23016193 23015204 23016490 12015793 12089040 12015284 12103881 12162193 29505516 29511913 12015284 12010973 12089188

1 1 2 1 AR AR 1 2 1 AR AR 1 AR 1 AR 2 1 1 1 AR 1 1 3 3 2 1 1 2 2 1 2

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

70–2.17

70

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-809

(cont’d)

Wiring Harnesses And Specifications, Figure 70A NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 45

46

47 48 49 50 51 52 53 54 55 56 57–61 62 63 64 65 66 67 68 69 70 71 72 73 74

NOMENCLATURE

PART NO.

Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 Connector, 31-Way. Service 29544001 Connector With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544001 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15326143 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Not Used In This Group. Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107 Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 Connector, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015795 Bar, Locking, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503056 O-ring, 18.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503054 Connector, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500916 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

AR

25

50

100

1 1 AR 1 1 2 1 1 2 1 2

2 2 20 2 2 5 2 2 5 2 5

4 4 40 4 4 10 4 4 10 4 10

10 10 100 10 10 25 10 10 25 10 25

1 1 4 2 3 3 1 2 1 1 AR AR

1 2 5 2 5 5 2 2 2 2 5 10

2 2 10 4 10 10 4 4 4 4 10 20

4 6 20 10 25 25 10 10 10 10 20 40

1

2

4

GROUP 70-810 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518305 Not Used In This Group. Not Used In This Group. Not Used In This Group.

70–2.18

Copyright © 2009 Allison Transmission, Inc.

1

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-814 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518304 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

GROUP 70-816 Wiring Harnesses And Specifications, Figure 70B NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31–35

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 34-Way, “B” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 34-Way, “A” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 10-24 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Nut, Panel, 15⁄8-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 44.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Bulkhead, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29518280 29503055 29503057 29500914 29500917 29500919 29503055 29503057 29500915 29500917 29500919 12034236 12103881 12040920 12034413 12040936 12110545 12129426 23016193 23015204 23016490

1 1 2 1 AR AR 1 2 1 AR AR 1 AR 1 AR 2 1 1 1 AR 1

1 5 2 2 50 25 5 2 2 50 25 2 20 2 10 2 2 2 2 15 1

2 10 4 4 100 50 10 4 4 100 50 4 40 4 20 4 4 4 4 30 2

4 25 10 10 200 100 25 10 10 200 100 10 100 10 50 10 10 10 10 60 5

29542587

AR

5

10

20

29544003 29511371 29512839 29511854 29541280 29520049 29520050

1 AR 1 1 1 1 1

5 12 2 2 2 2 2

10 24 4 4 4 4 4

20 48 10 10 10 10 10

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

70–2.19

70

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-816

(cont’d)

Wiring Harnesses And Specifications, Figure 70B NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58–70 71

72

73 74 75 76 77 78 79 80 81 82 83 84 85 86 87

NOMENCLATURE

PART NO.

Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046 Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105 Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107 Connector, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015795 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 Connector, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500916 O-ring, 18.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503054 Bar, Locking, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503056 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518281 Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505516 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010973 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188 Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 Connector, 31-Way. Service 29544001 Connector With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544001 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15326143 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520050 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520049 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511855

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2 4 1 1 1 3 3 AR AR 1 1 2 1 1 3 3 2 1 1 2 1 2

2 5 2 1 2 5 5 10 5 2 2 2 1 2 5 5 5 2 2 5 2 5

4 10 2 2 4 10 10 20 10 4 4 4 2 4 10 10 10 4 4 10 4 10

10 20 6 4 10 25 25 40 20 10 10 10 4 10 25 25 25 10 10 25 10 25

AR

20

40

100

1 1 AR 1 1

2 2 10 2 2

4 4 20 4 4

10 10 40 10 10

2 1 1 2 1 2 1 1 1 1

5 2 2 5 2 2 2 2 2 2

10 4 4 10 4 4 4 4 4 4

25 10 10 25 10 10 10 10 10 10

(continued on next page)

70–2.20

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-816

(cont’d)

Wiring Harnesses And Specifications, Figure 70B NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 88 89

NOMENCLATURE

PART NO.

Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542586

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 AR AR

10 5

20 10

40 20

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1 1

2 2

4 4

GROUP 70-831 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information 1 40–42 48 54–57 82–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518353 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518354 Not Used In This Group. Not Used In This Group.

GROUP 70-837 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 54–57 82–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518232 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518233 Not Used In This Group. Not Used In This Group.

GROUP 70-838 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 48

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518374 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518375

20091001

Copyright © 2009 Allison Transmission, Inc.

1 1

70–2.21

70

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-839 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518376 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

2

4

1

2

4

1

2

4

GROUP 70-842 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518382

1

GROUP 70-851 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518398 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-853 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518403

1

GROUP 70-863 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519183

70–2.22

Copyright © 2009 Allison Transmission, Inc.

1

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-867 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519187 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

2

4

1

2

4

GROUP 70-870 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518397

1

GROUP 70-871 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519191 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-874 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519194 Not Used In This Group. Not Used In This Group. Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

1

70

70–2.23

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-876 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519196 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

2

4

1

2

4

1

2

4

GROUP 70-877 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519197

1

GROUP 70-880 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519200

1

GROUP 70-881 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519201

1

GROUP 70-883 Wiring Harnesses And Specifications, Figure 70D Same As Group 70-904, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 9–33

Harness Assembly, Wiring, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514120 Not Used In This Group.

70–2.24

Copyright © 2009 Allison Transmission, Inc.

1

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-888 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-936, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 40–42 48 54–57 82–83

NOMENCLATURE

PART NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516895 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516896 Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

1

2

4

1

2

4

1

2

4

GROUP 70-892 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520036 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-899 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520480 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-901 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below.

70

NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520495 Not Used In This Group. Not Used In This Group. Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

1

1

2

70–2.25

4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-903 Wiring Harnesses And Specifications, Figure 70D Same As Group 70-904, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 13 26–29 32–33

NOMENCLATURE

PART NO.

Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516439 Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1 2 25 2 10 2 2 2 1 2 20 2 1 20 1 1 10 2 2 2 2 2 5 2 5 2 5 2 5 2 5 2 5

2 4 50 4 20 4 4 4 2 4 40 4 2 40 2 2 20 4 4 4 4 4 10 4 10 4 10 4 10 4 10 4 10

4 10 100 10 50 10 10 10 4 10 100 10 4 100 4 4 50 10 10 10 10 10 25 10 25 10 25 10 25 10 25 10 25

GROUP 70-904 Wiring Harnesses And Specifications, Figure 70D NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Harness Assembly, Wiring, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506606 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 30-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034397 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 Seal, 15-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040879 Relief, Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110546 Bolt, 10-24 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518142 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501001 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015205 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520286 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542586 Lockwasher, Size 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519126 Nut, Jam, Size 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516989 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516988 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516992 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516991 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505516 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010973 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15326143 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Not Used In This Group.

70–2.26

Copyright © 2009 Allison Transmission, Inc.

1 1 AR 1 AR 2 1 1 1 1 14 1 1 12 1 1 4 1 1 1 1 1 2 1 2 1 2 1 2 1 2 1 2

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-912 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29517822 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

1

2

4

1

1

2

4

1

2

4

1

2

4

GROUP 70-915 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-936, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 54–57 82–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520613 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520614 Not Used In This Group. Not Used In This Group.

GROUP 70-918 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1–47 48

Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520701

1

GROUP 70-922 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1–47 48 54–57 82–83

Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520724 Not Used In This Group. Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

1

70–2.27

70

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-925 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 40–42 48 54–57 82–83

NOMENCLATURE

PART NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521357 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521356 Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

1

2

4

1

1

2

4

AR 1 1 AR 1 1

10 2 2 10 2 2

20 4 4 20 4 4

50 10 10 50 10 10

1

2

4

1

2

4

GROUP 70-930 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 25–31 32

33 34 35 36 37 51–56

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521304 Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 Not Used In This Group.

GROUP 70-931 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-631, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520749

1

GROUP 70-932 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 48 52–57

Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521306 Not Used In This Group.

1

(continued on next page)

70–2.28

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-932

(cont’d)

Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 58

59 60 61 62 63 78–83

NOMENCLATURE Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

29542587 29516987 29516993 29511371 29520395 29520394

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

AR 1 1 AR 1 1

20 2 2 10 2 2

40 4 4 20 4 4

100 10 10 40 10 10

GROUP 70-933 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 20 25–31 32

33 34 35 36 37 51–56 73

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Plug, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell, 20/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Backshell, 20/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29521597 23015204

1 8

1 20

2 40

4 100

29542587 29516987 29516993 29511371 29520395 29520394

AR 1 1 AR 1 1

20 2 2 20 2 2

40 4 4 40 4 4

100 10 10 100 10 10

29500917

7

10

20

40

GROUP 70-936 Wiring Harnesses And Specifications, Figure 70B

70

NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 2 3 4 5 6 7

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 34-Way, “B” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29521641 29503055 29503057 29500914 29500917 29500919 29503055

1 1 2 1 AR AR 1

1 5 2 2 50 25 5

2 10 4 4 100 50 10

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

70–2.29

4 25 10 10 200 100 25

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-936

(cont’d)

Wiring Harnesses And Specifications, Figure 70B NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23 24

25 26 27 28 29 30 31–35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

NOMENCLATURE

PART NO.

Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 Connector, 34-Way, “A” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500915 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040920 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040936 Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110545 Bolt, 10-24 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 Lockwasher, 111⁄16. Used With 29512842 Panel Nut Only. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303 Nut, Panel, 15⁄8-18. When Replacing 29512842 Panel Nut With 29544003 Panel Nut, Discard 23016303 Lockwasher. See SIL 6-WT-97. . . . . . . . . 29544003 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 O-ring, 44.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512839 Connector, Bulkhead, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511854 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284 Not Used In This Group. Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046 Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105 Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107 Connector, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015795 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 Connector, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500916 O-ring, 18.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503054 Bar, Locking, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503056 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521642 Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2 1 AR AR 1 AR 1 AR 2 1 1 1 AR 1

2 2 50 25 2 20 2 10 2 2 2 2 15 1

4 4 100 50 4 40 4 20 4 4 4 4 30 2

10 10 200 100 10 100 10 50 10 10 10 10 60 5

AR

5

10

20

1

5

10

20

1 AR 1 1 1 1 1

5 12 2 2 2 2 2

10 24 4 4 4 4 4

20 48 10 10 10 10 10

2 4 1 1 1 3 3 AR AR 1 1 2 1 1 3

2 5 2 1 2 5 5 10 5 2 2 2 1 2 5

4 10 2 2 4 10 10 20 10 4 4 4 2 4 10

10 20 6 4 10 25 25 40 20 10 10 10 4 10 25

(continued on next page)

70–2.30

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-936

(cont’d)

Wiring Harnesses And Specifications, Figure 70B NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 51 52 53 54 55 56 57 58–63 64 65 66 67 68 69 70 71–77 78 79 80 81 82 83 84 85 86 87 88 89

NOMENCLATURE Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, 21-Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Body, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relief, Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 10-24 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

12015284 12103881 12162193 29505516 12015284 12010973 12089188

3 2 1 1 3 1 2

5 5 2 2 5 2 5

10 10 4 4 10 4 10

25 25 10 10 25 10 25

12034236 12110236 12092201 12034413 12092200 12110234 12129426

1 AR 1 AR 2 1 1

2 25 2 10 2 2 2

4 50 4 20 4 4 4

10 100 10 40 10 10 10

12103881 12162193 12162193 12103881 12162197 12103881 29541284 29541281 29541280 29511855 29511371 29542586

2 1 1 2 1 2 1 1 1 1 AR AR

5 2 2 5 2 5 2 2 2 2 10 5

10 4 4 10 4 10 4 4 4 4 20 10

25 10 10 25 10 25 10 10 10 10 40 20

1

2

4

GROUP 70-938 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521652

20091001

Copyright © 2009 Allison Transmission, Inc.

1

70–2.31

70

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-939 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521655 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1 8

1 20

2 40

4 100

AR 1 1 AR 1 1

20 2 2 20 2 2

40 4 4 40 4 4

100 10 10 100 10 10

7

10

20

40

1

2

4

GROUP 70-940 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 20 25–31 32

33 34 35 36 37 51–56 73

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521710 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 Connector, Plug, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 Grommet, Backshell, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Follower, Backshell, 20/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 Housing, Backshell, 20/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917

GROUP 70-945 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521712 Not Used In This Group. Not Used In This Group. Not Used In This Group.

70–2.32

Copyright © 2009 Allison Transmission, Inc.

1

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-950 Wiring Harnesses And Specifications, Figure 70D Same As Group 70-904, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1–12 13 26–29 32–33

NOMENCLATURE

PART NO.

Not Used In This Group. Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516439 Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

1

2

4

1

1

2

4

1

2

4

GROUP 70-951 Wiring Harnesses And Specifications, Figure 70D Same As Group 70-904, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1–12

Not Used In This Group.

GROUP 70-952 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 54–57 82–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521736 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521737 Not Used In This Group. Not Used In This Group.

GROUP 70-962 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521761

1

70

GROUP 70-963 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521767 Not Used In This Group.

1

1

2

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

70–2.33

4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-963

(cont’d)

Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 55–56 66–68

NOMENCLATURE

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Not Used In This Group. Not Used In This Group.

GROUP 70-964 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 54–57 82–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522452 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522453 Not Used In This Group. Not Used In This Group.

1

1

2

4

1

1

2

4

1 14 4 1 1

1 20 10 5 1

2 40 20 10 2

4 100 50 20 4

AR 1 1 AR 1 1

20 2 2 10 2 2

40 4 4 20 4 4

100 10 10 40 10 10

GROUP 70-965 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 13 15 24 48 52–57 58

59 60 61 62 63 78–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522455 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 Nut, Panel, 15⁄8-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522456 Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 Not Used In This Group.

70–2.34

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-967 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 48 52–57 58

59 60 61 62 63 78–83

NOMENCLATURE Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29519153 29522535

1 1

1 1

2 2

4 4

29542587 29516987 29516993 29511371 29520395 29520394

AR 1 1 AR 1 1

20 2 2 10 2 2

40 4 4 20 4 4

100 10 10 40 10 10

GROUP 70-974 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 48 52–57 58

59 60 61 62 63 78–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29522572 29522573

1 1

1 1

2 2

4 4

29542587 29516987 29516993 29511371 29520395 29520394

AR 1 1 AR 1 1

20 2 2 10 2 2

40 4 4 20 4 4

100 10 10 40 10 10

GROUP 70-983

70

Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522613

20091001

Copyright © 2009 Allison Transmission, Inc.

1

1

2

70–2.35

4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-985 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 48 52–57 58

59 60 61 62 63 78–83

NOMENCLATURE

PART NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522626 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522728 Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

1 1

2 2

4 4

AR 1 1 AR 1 1

20 2 2 10 2 2

40 4 4 20 4 4

100 10 10 40 10 10

1

2

4

1

2

4

1

2

4

GROUP 70-986 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522729

1

GROUP 70-996 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522888 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-999 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522928

70–2.36

Copyright © 2009 Allison Transmission, Inc.

1

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1001 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523178 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

2

4

1

2

4

GROUP 70-1003 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523205

1

GROUP 70-1004 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519177 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-1009 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523221

1

GROUP 70-1015

70

Wiring Harnesses And Specifications, Figure 70D Same As Group 70-904, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 13–33

Harness Assembly, Wiring, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514120 Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

1

1

2

70–2.37

4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1017 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 40–42 48 54–57 82–83

NOMENCLATURE

PART NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523284 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523285 Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

1

2

4

1 1

1 1

2 2

4 4

AR 1 1 AR 1 1

20 2 2 10 2 2

40 4 4 20 4 4

100 10 10 40 10 10

1

1

2

4

AR 1 1 AR 1 1

20 2 2 20 2 2

40 4 4 40 4 4

100 10 10 100 10 10

GROUP 70-1018 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 48 52–57 58

59 60 61 62 63 78–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523297 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523298 Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 Not Used In This Group.

GROUP 70-1028 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 25–31 32

33 34 35 36 37 51–56

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523411 Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 Not Used In This Group.

70–2.38

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1035 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 48 52–57 58

59 60 61 62 63 78–83

NOMENCLATURE Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29523823 29523824

1 1

1 1

2 2

4 4

29542587 29516987 29516993 29511371 29520395 29520394

AR 1 1 AR 1 1

20 2 2 10 2 2

40 4 4 20 4 4

100 10 10 40 10 10

1

2

4

1

2

4

GROUP 70-1036 Wiring Harnesses And Specifications, Figure 70D Same As Group 70-904, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1–8 13 26–29 32–33

Not Used In This Group. Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516439 Not Used In This Group. Not Used In This Group.

1

GROUP 70-1037 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523831

1

GROUP 70-1039

70

Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 57 58 59

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29523843 29521877 23016504 29514170

1 1 2 4

1 2 2 5

2 4 4 10

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

70–2.39

4 10 10 25

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1039

(cont’d)

Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 60 61

NOMENCLATURE

PART NO.

Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133 Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2 2

4 4

10 10

1

2

4

1

2

4

1

1

2

4

1

1

2

4

AR 1 1 AR 1

10 2 2 10 2

20 4 4 20 4

50 10 10 50 10

GROUP 70-1040 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523914 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-1044 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523996 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-1046 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 52–57 58

59 60 61 62

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520846 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524453 Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395

(continued on next page)

70–2.40

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1046

(cont’d)

Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 63 78–83

NOMENCLATURE

PART NO.

Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

2

4

10

GROUP 70-1047 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 57 58 59 60 61 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29524455

1

1

2

4

29521877 23016504 29514170 29512133 29521260

1 2 4 1 1

2 2 5 2 2

4 4 10 4 4

10 10 25 10 10

1

2

4

GROUP 70-1048 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524519 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-1050 Wiring Harnesses And Specifications, Figure 70B

70

Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 54–57 82–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518240 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519170 Not Used In This Group. Not Used In This Group.

20091001

Copyright © 2009 Allison Transmission, Inc.

1

1

2

4

1

1

2

4

70–2.41

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1051 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 31 32 33 34 35 40–42 48 54–57 82–83

NOMENCLATURE

PART NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524590 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 Contact, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170 Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133 Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524591 Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 2 4 1 1

1 2 2 5 2 2

2 4 4 10 4 4

4 10 10 20 10 10

1

1

2

4

1 1 2 4 1 1

1 2 2 5 2 2

2 4 4 10 4 4

4 10 10 20 10 10

1

1

2

4

AR 1 1 AR 1 1

10 2 2 10 2 2

20 4 4 20 4 4

50 10 10 50 10 10

GROUP 70-1052 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 31 32 33 34 35 40–42 48 52–57 58

59 60 61 62 63 78–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524610 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877 Plug, Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 Contact, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170 Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133 Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524611 Not Used In This Group. Terminal, Socket. Service 29542587 Terminal With 29519127 Connector Kit, Or Contact St. Clair Technology. See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 Not Used In This Group.

70–2.42

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1055 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 48

NOMENCLATURE

PART NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524642 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524643

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

1 1

2 2

4 4

1 2 2 5 2 2

2 4 4 10 4 4

4 10 10 25 10 10

GROUP 70-1056 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 57 58 59 60 61

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29524904 29521877 23016504 29514170 29512133 29521260

1 1 2 4 1 1

GROUP 70-1058 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 31 32 33 34 35 40–42 48 54–57 82–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group.

29524970 29521877 23016504 29514170 29512133 29521260

1 1 2 4 1 1

1 2 2 5 2 2

2 4 4 10 4 4

4 10 10 20 10 10

29524971

1

1

2

4

70

GROUP 70-1060 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1–47 48 54–57

Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525205 Not Used In This Group.

1

1

2

(continued on next page)

20091001

Copyright © 2009 Allison Transmission, Inc.

70–2.43

4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1060

(cont’d)

Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 82–83

NOMENCLATURE

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Not Used In This Group.

GROUP 70-1062 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525297 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525298

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1 2 4 1 1

2 2 5 2 2

4 4 10 4 4

10 10 25 10 10

GROUP 70-1063 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 54–57 82–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525300 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525301 Not Used In This Group. Not Used In This Group.

GROUP 70-1064 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 57 58 59 60 61 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525308 Not Used In This Group. Not Used In This Group. Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170 Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133 Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260 Not Used In This Group.

70–2.44

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1066 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 40–42 48 54–57 82–83

NOMENCLATURE

PART NO.

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518412 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518413 Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

1

1

2

4

GROUP 70-1071 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 40–42 48 54–57 82–83

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29526921 Not Used In This Group. Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29526922 Not Used In This Group. Not Used In This Group.

GROUP 70-1077 Wiring Harnesses And Specifications, Figure 70D Same As Group 70-904, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information 1–12 13 26–29 32–33 34

Not Used In This Group. Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516439 Not Used In This Group. Not Used In This Group. Bracket, HD Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515626

GROUP 70-1078 Wiring Harnesses And Specifications, Figure 70A

70

Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527219

20091001

Copyright © 2009 Allison Transmission, Inc.

1

1

2

70–2.45

4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1085 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 1 27–31 55–56 66–68

NOMENCLATURE

PART NO.

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518311 Not Used In This Group. Not Used In This Group. Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

1

2

4

1

2

4

1

2

4

1

2

4

1

2

4

GROUP 70-1090 Wiring Harnesses And Specifications, Figure 70D Same As Group 70-904, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1–12 34

Not Used In This Group. Bracket, HD Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515626

1

GROUP 70-1092 Wiring Harnesses And Specifications, Figure 70B Same As Group 70-816, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 48–89

Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528437 Not Used In This Group.

1

GROUP 70-1095 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1 27–31 55–56 66–68

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520848 Not Used In This Group. Not Used In This Group. Not Used In This Group.

1

GROUP 70-1098 Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 1

Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529205

1

(continued on next page)

70–2.46

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1098

(cont’d)

Wiring Harnesses And Specifications, Figure 70A Same As Group 70-809, Except For Parts Listed Below. NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. REF NO. 27–31 55–56 66–68

NOMENCLATURE

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Not Used In This Group. Not Used In This Group. Not Used In This Group.

70

20091001

Copyright © 2009 Allison Transmission, Inc.

70–2.47

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS External One-Piece, Figure 70E NOTE: All Dimensions Are In Approximate Meters—To Convert To Feet, Multiply Meters By 3.2808 NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. Wiring Harness Assembly P/N

12V or 24V

Dim. A

Dim. B

29507049 ‡ 29509309 ‡ 29511452 ‡ 29511467 ‡ 29511486 ‡ 29511488 ‡ 29511490 ‡ 29511498 ‡ 29511503 ‡ 29512281 ‡ 29512288 ‡ 29512300 ‡ 29512750 ‡ 29512767 ‡ 29512768 ‡ 29512769 ‡ 29512772 ‡ 29512773 ‡ 29512778 ‡ 29512779 ‡ 29512780 ‡ 29512784 ‡ 29512797 ‡ 29512800 ‡ 29512803 ‡ 29512862 ‡ 29514057 ‡ 29514113 ‡ 29514139 ‡ 29514145 ‡ 29514149 ‡ 29514733 ‡ 29514736 ‡ 29514739 ‡ 29514763 ‡ 29516358 ‡ 29516381 ‡ 29516585 ‡ 29516586 ‡ 29516587 ‡ 29516845 ‡ 29517822

12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V

6.0 6.0 3.4 3.5 13.4 6.1 12.2 5.5 12.2 3.7 4.6 6.0 6.1 15.2 6.9 4.4 4.9 5.0 6.0 5.4 12.2 12.2 7.5 7.5 3.4 6.0 1.4 15.0 6.1 15.0 12.2 15.0 6.0 11.8 2.0 14.0 10.4 4.9 4.9 7.7 7.7 5.0

1.5 0.9 3.1 1.2 1.9 2.5 1.9 0.9 6.0 1.9 1.0 1.5 1.5 6.5 1.5 1.2 2.2 0.9 1.0 2.5 1.8 1.9 3.0 3.0 3.1 1.5 1.3 1.0 2.5 4.0 6.0 1.9 1.5 3.7 1.3 1.9 2.5 8.2 8.2 3.1 3.1 0.9

VIM

VIW

DDR

Type of DDR

Dim. C(P)

Dim. C(S)

2.0 3.0 3.1 2.5 3.7 2.5 1.9 1.6 4.6

Dim. D(P)

Dim. D(S)

Dim. G

Dim. E

Dim. F

Dim. TPS

1.9

2.5 5.5 1.9 2.5 2.6 1.5 2.5 2.4 1.9 3.0 3.0 3.1

2.2 2.5 4.0 4.6 1.9 2.0

15.0 9.0 4.0 2.5

15.0

2.5

2.5 1.8 1.9

2.2

2.2

1.0

1.0

1.9

1.3 3.7 1.0 1.0 11.6 11.6 2.6

3.1 9.2

3.1 10.7

15.0

15.0

(continued on next page) ‡ Pre-MY ’95 Block Change Wiring Harness.

70–2.48

Copyright © 2009 Allison Transmission, Inc.

20091001

Dim. HSOL

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS

(cont’d)

External One-Piece, Figure 70E NOTE: All Dimensions Are In Approximate Meters—To Convert To Feet, Multiply Meters By 3.2808 NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. Wiring Harness Assembly P/N

12V or 24V

Dim. A

Dim. B

29518076 ‡ 29518088 ‡ 29518176 29518303 29518304 29518305 29518311 29518376 29518382 29518397 29518398 29518403 29518980 ‡ 29518992 ‡ 29519001 ‡ 29519177 29519183 29519187 29519191 29519194 29519196 29519197 29519200 29519201 29520036 29520480 ‡ 29520495 ‡ 29520749 ‡ 29520848 29521304 29521597 29521652 29521655 29521710 29521712 29521761 29521767 29522613 29522729 29522888 29522928 29523178

12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 24V 12V 12V 12V 12V 24V 24V 24V 24V 24V 12V 12V 24V 12V 24V 12V 24V 12V

6.1 6.1 6.4 15.0 6.0 11.8 15.0 14.0 10.4 4.9 4.9 7.7 11.0 9.1 6.1 7.5 15.0 12.2 2.0 7.7 6.1 6.1 11.0 6.1 9.1 9.1 5.0 4.6 4.6 15.0 6.0 7.5 7.5 4.5 11.0 12.2 7.0 15.0 4.6 5.5 7.5 5.5

1.0 1.0 6.5 1.9 1.5 3.7 1.3 1.9 2.5 8.2 8.2 3.1 5.5 1.3 1.0 3.0 1.0 6.0 1.3 3.1 1.0 1.0 5.5 1.0 1.3 4.6 0.9 1.8 1.8 1.0 1.5 3.0 3.0 3.5 5.5 1.9 3.0 1.3 1.8 0.9 15.0 2.1

VIM

VIW

DDR

Type of DDR

Dim. C(P)

Dim. C(S)

4.6 4.0 5.8 1.9 2.0

Dim. D(P)

Dim. D(S)

Dim. G

Dim. E

Dim. F

Dim. TPS

4.0 1.9

3.7 1.0 1.0 11.6 4.6 4.0 3.0 2.2 4.6 1.3 11.6 4.6 4.0 4.6 4.0

3.1 10.7

15.0 4.3

15.0

4.0 2.2

2.2

4.0 4.3 4.0

2.6 3.4 2.2 2.0 3.0 3.0

3.1 9.2

3.0

1.3

1.3

2.2 0.8 4.0

2.2 4.0

70 4.6 1.9 3.0 3.4 1.5 18.5 4.3

1.9 1.5 1.3

1.3

1.2

1.2

4.6

(continued on next page) ‡ Pre-MY ’95 Block Change Wiring Harness.

20091001

Dim. HSOL

Copyright © 2009 Allison Transmission, Inc.

70–2.49

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS

(cont’d)

External One-Piece, Figure 70E NOTE: All Dimensions Are In Approximate Meters—To Convert To Feet, Multiply Meters By 3.2808 NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. Wiring Harness Assembly P/N

12V or 24V

Dim. A

Dim. B

29523205 29523221 29523411 29523831 29523843 29523914 29523996 29524455 29524519 29524904 29525308 29527219 29529205

24V 24V 24V 24V 24V 12V 24V 12V 12V 24V 12V 12V 24V

7.5 13.0 8.5 13.0 5.0 5.5 9.1 13.5 5.8 12.5 3.5 11.0 15.0

3.0 2.0 1.0 2.0

70–2.50

VIM

VIW

DDR

Type of DDR

2.0

2.0

3.5

PAC

3.7

3.7

3.7

PAC

0.9 3.0

2.4 3.0

3.3 1.0

PAC PAC

0.9 4.6 0.9

5.5 1.9

Dim. C(P)

4.0 2.0 4.5 2.0 4.0 1.6

2.8 3.5 4.6 3.8

Dim. C(S)

Dim. D(P)

Dim. D(S)

2.0 2.0 4.5 2.0 2.0

2.0 2.0

Dim. TPS

Dim. HSOL

2.5 2.0

2.3

2.5

2.6

9.0

2.5

2.5

4.0

4.0

Copyright © 2009 Allison Transmission, Inc.

Dim. G

Dim. E

Dim. F

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS Cab, Figure 70F NOTE: All Dimensions Are In Approximate Meters—To Convert To Feet, Multiply Meters By 3.2808 NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. Wiring Harness Assembly P/N

12V or 24V

29511568 ‡ 29512283 ‡ 29512757 ‡ 29512770 ‡ 29514122 ‡ 29514133 ‡ 29514689 ‡ 29516059 ‡ 29516356 ‡ 29516895 ‡

12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 29518232 12V 29518240 12V 29518280 12V 29518301 12V 29518353 12V 29518374 12V 29518412 12V 29519153 12V 29520613 ‡ 12V 29520846 24V 29521357 12V 29521641 24V 29521736 24V 29522452 12V 29522455 24V 29522572 24V 29522626 12V 29523284 12V 29523297 24V 29523823 12V 29524590 24V 29524610 24V 29524642 24V 29524970 24V 29525297 12V 29525300 12V 29526921 12V 29528437 24V

Dim. A

Dim. B

VIM

VIW

Type Dim. DDR of DDR C(P)

2.2 2.4 1.0 1.0 1.0 0.9 1.0 1.6 0.9 1.2 2.2 1.0 0.9 1.0 1.6 0.9 1.2 0.9 0.9 1.0 0.9 8.0 1.2 1.5 0.9 0.9 0.9 0.9 1.0 2.2

3.0 3.0 3.0 3.1 2.0 1.0

Dim C(S)

3.0 1.4 2.0 1.0 0.9 0.9 0.9 0.9

15.0 1.2 15.0 1.0

15.0 1.2 15.0 1.0

PAC PAC PAC PAC

3.5

3.5

3.0

3.0

3.1

3.0

3.0

1.0

2.8 3.6 4.8 2.8 3.0 2.8 5.0 3.0

3.1

2.8 1.5 3.1 2.8 1.0

0.8 2.0 0.9

15.0 3.0 16.5 2.7 4.6 4.5 4.8 4.6

Dim. D(S)

1.0

2.8 3.6

2.0 1.0

Dim. D(P)

2.1 3.5 6.0

1.0

6.0

1.0 0.8

15.0 0.9

1.0

15.0

Dim. G

Dim. E

Dim. F

Dim. TPS

3.5 1.0 12.0 12.0 1.3 2.3 1.5 1.6 1.2 1.2 3.5 1.2 2.3 1.5 1.6 1.2 1.2 1.2 2.3 13.2 2.3 12.0 0.8 0.9 2.3 0.8 1.5 1.2 1.5 3.5 3.0 1.2 3.5 2.5 1.2 1.2 1.2 1.2

70

‡ Pre-MY ’95 Block Change Wiring Harness.

20091001

Copyright © 2009 Allison Transmission, Inc.

Dim. HSOL

70–2.51

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS Chassis, Figure 70G NOTE: All Dimensions Are In Approximate Meters—To Convert To Feet, Multiply Meters By 3.2808 NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. Wiring Harness Assembly P/N

12V or 24V

29511569 ‡ 29512284 ‡ 29512758 ‡ 29512771 ‡

12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 24V 12V 24V 24V 12V 24V 12V 24V 12V 12V 24V 24V 24V 24V 24V 24V 24V 12V 12V 12V 12V

29514123 ‡ 29514134 ‡ 29514690 ‡ 29516060 ‡ 29516357 ‡ 29516896 ‡ 29518233 29518281 29518302 29518354 29518375 29518413 29519170 29520614 ‡ 29520701 29520724 29521306 29521356 29521642 ‡ 29521737 29522453 29522456 29522535 29522573 29522728 29523285 29523298 29523824 29524453 29524591 29524611 29524643 29524971 29525205 29525298 29525301 29526922

Dim. A

Dim. B

VIM

VIW

DDR

Type of DDR

Dim. C(P)

Dim. C(S)

Dim. D(P)

Dim. D(S)

Dim. G

Dim. E

Dim. F

4.0 3.0 1.0 1.9 6.4 3.7 4.5 9.2 5.7 5.9 4.0 3.7 4.5 9.2 5.7 5.9 2.5 6.3 3.8 3.8 3.7 6.3 8.0 6.8 8.9 6.3 3.7 3.8 3.1 5.6 4.5 4.0 1.0 3.0 6.8 3.5 4.6 3.8 6.2 6.0 3.7

Dim. Dim. TPS HSOL

2.2 3.0 2.3

‡ Pre-MY ’95 Block Change Wiring Harness.

70–2.52

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

NOTES

20091001

Copyright © 2009 Allison Transmission, Inc.

70–2.53

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

20

1

4

3 18

2

10 12

14

15

13

16

11 17 7 6

8

5

9

19

V04769.01.01

Figure 71. Throttle Position Sensor (TPS)

71–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-500 Throttle Position Sensor (TPS), Figure 71 22 Inch Mounting Length(1), Without Slip Link Same As Group 71-513, Except For Parts Listed Below. REF NO. 1–2 3 4

NOMENCLATURE

PART NO.

Not Used In This Group. Throttle Position Sensor Assembly, EN22X . . . . . . . . . . . . . . . . . . . . . 23047224 ** Throttle Position Sensor Assembly, CH22X . . . . . . . . . . . . . . . . . 29507767

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2

4

10

1

2

4

10

1 1

2

4

10

1

2

4

10

GROUP 71-501 Throttle Position Sensor (TPS), Figure 71 22 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. 1 3 4 5–9

Throttle Position Sensor Assembly, CH22S. . . . . . . . . . . . . . . . . . . . . . 29503630 ** Not Used In This Group. Throttle Position Sensor Assembly, CH22X . . . . . . . . . . . . . . . . . . 29507767 Not Used In This Group.

1

GROUP 71-502 Throttle Position Sensor (TPS), Figure 71 28 Inch Mounting Length(1), Without Slip Link Same As Group 71-513, Except For Parts Listed Below. 1–2 3 4

Not Used In This Group. Throttle Position Sensor Assembly, EN28X. . . . . . . . . . . . . . . . . . . . . . 23047230 ** Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . 29507768

GROUP 71-505 Throttle Position Sensor (TPS), Figure 71 28 Inch Mounting Length(1), Without Slip Link Same As Group 71-513, Except For Parts Listed Below. 1–3 4 5–9

Not Used In This Group. Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . . . . 29507768 Not Used In This Group.

71

** Not Serviced As An Assembly — Order Detail Parts. (1)

Mounting Length. Add Two Inches For Actual Cable Length. 20091001

Copyright © 2009 Allison Transmission, Inc.

71–2.1

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-506 Throttle Position Sensor (TPS), Figure 71 43 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. REF NO. 1 3 4

NOMENCLATURE

PART NO.

Throttle Position Sensor Assembly, EN43S . . . . . . . . . . . . . . . . . . . . . . 29506256 ** Throttle Position Sensor Assembly, EN43X . . . . . . . . . . . . . . . . . . 23047245 ** Throttle Position Sensor Assembly, CH43X. . . . . . . . . . . . . . . 29507769

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

2

4

10

1 1 1

2

4

10

1

2

4

10

1 1

2

4

10

GROUP 71-508 Throttle Position Sensor (TPS), Figure 71 28 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. 1 3 4

Throttle Position Sensor Assembly, EN28S . . . . . . . . . . . . . . . . . . . . . . 29506255 ** Throttle Position Sensor Assembly, EN28X . . . . . . . . . . . . . . . . . . 23047230 ** Throttle Position Sensor Assembly, CH30X. . . . . . . . . . . . . . . 29507768

GROUP 71-509 Throttle Position Sensor (TPS), Figure 71 43 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. 1 3 4 5–9

Throttle Position Sensor Assembly, CH43S . . . . . . . . . . . . . . . . . . . . . . 29506254 ** Not Used In This Group. Throttle Position Sensor Assembly, CH43X . . . . . . . . . . . . . . . . . . 29507769 Not Used In This Group.

1

GROUP 71-510 Throttle Position Sensor (TPS), Figure 71 28 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. 1 3 4–9

Throttle Position Sensor Assembly, CH28S . . . . . . . . . . . . . . . . . . . . . . 29506379 ** Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . 29507768 Not Used In This Group.

** Not Serviced As An Assembly — Order Detail Parts. (1)

Mounting Length. Add Two Inches For Actual Cable Length.

71–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-511 Throttle Position Sensor (TPS), Figure 71 16 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. REF NO. 1 3 4

NOMENCLATURE

PART NO.

Throttle Position Sensor Assembly, EN16S. . . . . . . . . . . . . . . . . . . . . . 29506376 ** Throttle Position Sensor Assembly, EN16X . . . . . . . . . . . . . . . . . . 23047218 ** Throttle Position Sensor Assembly, CH16X . . . . . . . . . . . . . . 29507766

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

2

4

10

1

2

4

10

1

4

10

2 2

4 4

10 10

6 6 6

12 12 12

24 24 24

GROUP 71-512 Throttle Position Sensor (TPS), Figure 71 43 Inch Mounting Length(1), Without Slip Link Same As Group 71-513, Except For Parts Listed Below. 1–3 4 5–9

Not Used In This Group. Throttle Position Sensor Assembly, CH43X. . . . . . . . . . . . . . . . . . . . . . 29507769 Not Used In This Group.

GROUP 71-513 Throttle Position Sensor (TPS), Figure 71 58 Inch Mounting Length(1), With Slip Link 1 2 3 4 5 6 7 8 9 10–20

Throttle Position Sensor Assembly, EN58S. . . . . . . . . . . . . . . . . . . . . . Link, Slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Throttle Position Sensor Assembly, EN58X . . . . . . . . . . . . . . . . . . Throttle Position Sensor Assembly, CH60X . . . . . . . . . . . . . . Mounting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket Assembly, Engine . . . . . . . . . . . . . . . . . . . . . . . . Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29507771 ** 29503631 23047260 ** 29507770 29500824 29509440 * 29509441 29509442 29544294

1 1 1 1 1 1 3 3 3

GROUP 71-514 Throttle Position Sensor (TPS), Figure 71 58 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. 1 3 5–9

Throttle Position Sensor Assembly, CH58S. . . . . . . . . . . . . . . . . . . . . . 29506380 ** Not Used In This Group. Not Used In This Group.

71 1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. (1)

Mounting Length. Add Two Inches For Actual Cable Length.

20091001

Copyright © 2009 Allison Transmission, Inc.

71–2.3

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-520 Throttle Position Sensor (TPS), Figure 71 30 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. REF NO. 1 3 4 5–9 10 11 12 13 14 15–17 18 19 20

NOMENCLATURE

PART NO.

Throttle Position Sensor Assembly, TL30S . . . . . . . . . . . . . . . . . . . . . . 29509931 ** Throttle Position Sensor Assembly, TL30X . . . . . . . . . . . . . . . . . . 29510829 ** Throttle Position Sensor Assembly, CH30X. . . . . . . . . . . . . . . 29509928 Not Used In This Group. Mounting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508371 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507980 * Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509441 Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509442 Bolt, 1⁄4-20 x 2 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544294 Not Used In This Group. Bolt, M14 x 2.0 x 40 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508413 Nut, M14 x 2.0 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508412 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

2

4

10

1 1 3 3 3

2

4

10

6 6 6

12 12 12

24 24 24

2 2

4 4

8 8

16 16

1 1 1

2

4

10

2

4

10

GROUP 71-532 Throttle Position Sensor (TPS), Figure 71 22 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. 1 3 4

Throttle Position Sensor Assembly, EN22S . . . . . . . . . . . . . . . . . . . . . . 29506377 ** Throttle Position Sensor Assembly, EN22X . . . . . . . . . . . . . . . . . . 23047224 ** Throttle Position Sensor Assembly, CH22X . . . . . . . . . . . . . . 29507767

GROUP 71-537 Throttle Position Sensor (TPS), Figure 71 34 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. 1 3 4 5–9

Throttle Position Sensor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514825 ** Not Used In This Group. Throttle Position Sensor Assembly, CH34X . . . . . . . . . . . . . . . . . . 29509929 Not Used In This Group.

1 1

GROUP 71-539 Throttle Position Sensor (TPS), Figure 71 30 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. 1

Throttle Position Sensor Assembly, CH30S . . . . . . . . . . . . . . . . . . . . . . 29516192 **

1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. (1)

Mounting Length. Add Two Inches For Actual Cable Length.

71–2.4

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-539

(cont’d)

Throttle Position Sensor (TPS), Figure 71 30 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. REF NO. 3 4 5–9

NOMENCLATURE

PART NO.

Not Used In This Group. Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . 29509928 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1

2

4

10

29513275 ** 29503631

1 1

1

4

10

29509930

1

2

4

10

29512617 29544294 11514357

1 3 3

2 5 5

4 10 10

8 25 25

1 1 1

2 1

4 2

10 4

1 1 1

2 1

4 2

10 4

GROUP 71-540 Throttle Position Sensor (TPS), Figure 71 38 Inch Mounting Length(1), With Slip Link 1 2 3 4 5–14 15 16 17 18–20

Throttle Position Sensor Assembly, CH38S. . . . . . . . . . . . . . . . . . . . . . Link, Slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Throttle Position Sensor Assembly, CH38X . . . . . . . . . . . . . . . . . . Not Used In This Group. Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

GROUP 71-541 Throttle Position Sensor (TPS), Figure 71 30 Inch Mounting Length(1), With Slip Link Same As Group 71-540, Except For Parts Listed Below. 1 4 20

Throttle Position Sensor Assembly, CH30S. . . . . . . . . . . . . . . . . . . . . . 29516192 ** Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . 29509928 Cover, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521371

GROUP 71-543 Throttle Position Sensor (TPS), Figure 71 58 Inch Mounting Length(1), With Slip Link Same As Group 71-540, Except For Parts Listed Below. 1 4 20

Throttle Position Sensor Assembly., CH58S . . . . . . . . . . . . . . . . . . . . . 29506380 ** Throttle Position Sensor Assembly, CH60X . . . . . . . . . . . . . . . . . . 29507770 Cover, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521371

71

** Not Serviced As An Assembly — Order Detail Parts. (1)

Mounting Length. Add Two Inches For Actual Cable Length. 20091001

Copyright © 2009 Allison Transmission, Inc.

71–2.5

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-548 Throttle Position Sensor (TPS), Figure 71 54 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. REF NO. 1 3 4 5–9

NOMENCLATURE

PART NO.

Throttle Position Sensor Assembly, CH54 . . . . . . . . . . . . . . . . . . . . . . . 29522226 ** Not Used In This Group. Throttle Position Sensor Assembly, CH54X . . . . . . . . . . . . . . . . . . 29516869 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2

4

10

1

2

4

10

1 1

2

4

10

1

2

4

10

1 1

2

4

10

GROUP 71-553 Throttle Position Sensor (TPS), Figure 71 44 Inch Mounting Length(1), With Slip Link Same As Group 71-513, Except For Parts Listed Below. 1 3 4 5–9

Throttle Position Sensor Assembly, CH44S . . . . . . . . . . . . . . . . . . . . . . 29522950 ** Not Used In This Group. Throttle Position Sensor Assembly, CH44X . . . . . . . . . . . . . . . . . . 29522952 Not Used In This Group.

1

GROUP 71-555 Throttle Position Sensor (TPS), Figure 71 28 Inch Mounting Length(1), With Slip Link Same As Group 71-540, Except For Parts Listed Below. 1 4

Throttle Position Sensor Assembly, CH28S . . . . . . . . . . . . . . . . . . . . . . 29506379 ** Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . 29507768

GROUP 71-556 Throttle Position Sensor (TPS), Figure 71 58 Inch Mounting Length(1), Without Slip Link Same As Group 71-540, Except For Parts Listed Below. 1–2 4

Not Used In This Group. Throttle Position Sensor Assembly, CH60X . . . . . . . . . . . . . . . . . . . . . . 29507770

GROUP 71-558 Throttle Position Sensor (TPS), Figure 71 24 Inch Mounting Length(1), With Slip Link Same As Group 71-540, Except For Parts Listed Below. 1 4

Throttle Position Sensor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525197 ** Throttle Position Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29514531

** Not Serviced As An Assembly — Order Detail Parts. (1)

Mounting Length. Add Two Inches For Actual Cable Length.

71–2.6

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-559 Throttle Position Sensor (TPS), Figure 71 34 Inch Mounting Length(1), With Slip Link Same As Group 71-540, Except For Parts Listed Below. REF NO. 1 3 4

NOMENCLATURE

PART NO.

Throttle Position Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527353 *** Throttle Position Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29514825 ** Throttle Position Sensor Assembly, CH34X . . . . . . . . . . . . . . 29509929

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

2

4

10

2

4

10

71

** Not Serviced As An Assembly — Order Detail Parts. *** No Longer Available From Allison Transmission. (1)

Mounting Length. Add Two Inches For Actual Cable Length. 20091001

Copyright © 2009 Allison Transmission, Inc.

71–2.7

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1

D

N

R

M

O D E

M

O D

E

2

3

4

5

D

N

R

WTEC II

ECU MODULE

1 ECU+CAL ASSY (1P)

295XXXXX

a

2 b

CIN:

d

GOV RPM: PRI MODE: f CUSTOMER P/N (P)

c

MODEL: SEC MODE:

TYPE:

e

g

TP:

ECU MODULE P/N (P)

h

j

S/N (1S)

1 = 2 in. x 4 in. ECU + CALIBRATION LABEL (INSTALLED BY ALLISON TRANSMISSION) CONTAINS THE FOLLOWING INFORMATION: a ECU + CALIBRATION ASSEMBLY NUMBER b CIN (CALIBRATION IDENTIFICATION NUMBER) c TRANSMISSION MODEL d ENGINE GOVERNED RPM e ECU TYPE (MAX OR BASIC) f PRIMARY MODE RANGES g SECONDARY MODE RANGES h THROTTLE POSITION SENSOR REQUIREMENT j CUSTOMER PART NUMBER (OPTIONAL)

ECU Calibration Information

CIN SW LEVEL ECU S/N ECU P/N ECU DATE HCN/CCN THIS TOOL LAST TOOL

08003WK0080 D70 M(orB)-02447306 29517117 11-21-1994 5/D70 S/N 10659 S/N 10099

m XXXXXXX

MODEL NO.

06-21-1995 MCUXXXX n

2 = 1 in. x 4 in. ECU MODULE LABEL (INSTALLED BY ALLISON SUPPLIER) CONTAINS THE FOLLOWING INFORMATION: k ECU MODULE PART NUMBER (UNCALIBRATED CORE) m ECU SERIAL NUMBER n ECU MODEL NUMBER (FIRST CHARACTER ‘B’ OR ‘M’ INDICATES BASIC OR MAX FEATURE)

b

WORLD TRANSMISSION

k 295XXXXX

b

TRANSMISSION SERVICE RE-CALIBRATION ORIG CIN: NEW CIN: DATE: CUSTOMER NAME: DESCRIPTION OF CHANGE:

M = MAX FEATURE B = BASIC FEATURE

TYPICAL DDR (Allison DOC®) INFORMATION

RECALIBRATION LABEL (INSTALLED BY AUTHORIZED SERVICE PERSONNEL) REPLACES OR SUPERSEDES ORIGINAL CALIBRATION LABEL V02793.01.00

Figure 72–1A. Electronic Control Unit (ECU)

72–1–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

SECTION 72–1 INTRODUCTION TO WTEC II ECU; See Page 72–1–1.7 For WTEC III ECU The procedure for finding the parts needed to service ECUs is different from other sections in this catalog. The information that is needed by your Allison Transmission parts supplier comes from the ECU itself, not from the transmission nameplate. Use the following procedures when seeking ECU service parts: A. When replacing a remote ECU or an ECU and the integral shift selector: 1. Use the instructions in step B 2 to determine if the ECU being replaced is Basic or Max Feature. 2. Order the uncalibrated core ECU needed from the parts information in this section. 3. Order a Max Feature ECU if unable to determine which type is being replaced. B.

When replacing only an ECU which has an integral shift selector (and the shift selector is known to be good): 1. Separate the ECU from the shift selector by removing the four slotted Torx® head screws shown in Figure 72–1A. The separation and reinstallation must be done while a static ground is established. Use an anti-static wristband (Kent-Moore BT8639B, or equivalent). 2. To order a replacement ECU, determine whether a Basic or Max Feature ECU is needed. Use one of the following sources: • From an ECU label—Figure 72–1A shows typical ECU labels. The word Basic or Max Feature will be found after TYPE on the 2 inch x 4 inch label (at callout e). Also, when B is the first character under MODEL NO. on the 1 inch x 4 inch label (callout n), the ECU is Basic. When M is the first character under MODEL NO. on the 1 inch x 4 inch label, the ECU is Max Feature. • From a DDR screen—When the ECU is still functioning electronically, use Allison DOC® to determine if the ECU is Basic or Max Feature. Attach the Allison DOC® connectors, using the correct connection devices, to the diagnostic connector provided in the transmission wiring harness. Start Allison DOC® and select the correct transmission from the Connect menu. After Allison DOC® connects to the transmission select ECU Calibration from the Diagnostic menu. See Figure 72–1A for the location of the ECU S/N information. If the first character of the ECU S/N is B, the ECU is a Basic Feature ECU. If the first character of the ECU S/N is M, the ECU is a Max Feature ECU. • When ECU Type is Unknown—If unable to determine the ECU type, order a Max Feature ECU. 3. If you need a Basic ECU, order parts from Group A, which follows Figure 72–1B. You now have an uncalibrated ECU with a remote cover attached by four slotted Torx® head screws. 4. If you need a Max Feature ECU, order parts from Group B, C, or D, which follow Figure 72–1B. You now have an uncalibrated ECU with a remote cover attached by four slotted Torx® head screws. 5. If you need replacement ECU support hardware, order from Group E, which follows Figure 72–1B. 6. Remove the remote cover when a shift selector is to be reinstalled.

72-1

7. Reinstall the original shift selector, using the same anti-static precautions as in Step 1, and ECU support hardware (clip nuts, screws, radio filter). 8. Obtain the Calibration Identification Number (CIN) from one of the sources shown in Figure 72–1A: The CIN is shown as callout b on the 2 inch x 4 inch label, the DDR screen ECU Calibration Information, or the Service Recalibration Label. 9. Have the ECU calibrated. Consult your Allison distributor or dealer for the nearest ECU Recalibration Center.

20091001

Copyright © 2009 Allison Transmission, Inc.

72–1–1.2

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

13* MOUNTING DETAIL

15* 14* 12* 10

CLIP NUT (4)

WTEC II

9 9 11* 10 12* 13*

WITH CLIP NUT

1

WHEN CLIP NUT NOT USED

VEHICLE CHASSIS

8 10

2

12*

13*

9

MO

R

DE

1

MO

2

3

4

5

D

N

R

11*

DE

N

4

D

3

7

6

5 * CUSTOMER FURNISHED

V05422

Figure 72–1B. Electronic Control Unit (ECU)

72–1–1.3

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP A Electronic Control Unit (ECU), Figure 72–1B WTEC II Basic Remote ECU REF NO. 1

2 3 4–15

PART NO.

NOMENCLATURE

ECU Core Assembly, Basic (Uncalibrated), Remote. To Replace An ECU Which Has An Integral Shift Selector: Purchase A New Remote ECU (Uncalibrated), Remove Four 29525180 Screws And 29507676 Cover And Attach The Original Shift Selector. A Static Ground Must Be Established During The Separation And Reinstallation Process. An Authorized Allison Service Outlet Is Equipped With An Anti-Static Wristband (Kent-Moore BT8639B, Or Equivalent) To Be Used For This Purpose. See SIL 10-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516997 *** Cover, Core. (Used With Remote ECU Only) . . . . . . . . . . . . . . . . 29507676 Screw, 6-32 x 1.5 Slotted Torx® Head . . . . . . . . . . . . . . . . . . . . . . 29525180 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1 1 4

GROUP B Electronic Control Unit (ECU), Figure 72–1B WTEC II Max Feature Remote ECU Same As Group A, Except For Parts Listed Below. 1

ECU Core Assembly, Max Feature (Uncalibrated), Remote. To Replace An ECU Which Has An Integral Shift Selector: Purchase A New Remote ECU (Uncalibrated), Remove Four 29525180 Screws And 29507676 Cover And Attach The Original Shift Selector. A Static Ground Must Be Established During The Separation And Reinstallation Process. An Authorized Allison Service Outlet Is Equipped With An Anti-Static Wristband (Kent-Moore BT8639B, Or Equivalent) To Be Used For This Purpose. See SIL 10-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . 29517003

1

GROUP C Electronic Control Unit (ECU), Figure 72–1B WTEC II Max Feature Remote ECU, Shift Crystal Low Same as Group A, Except for Parts Listed Below. 1

ECU Core Assembly, Shift Crystal Low, Max Feature (Uncalibrated), Remote. Only Use This ECU When A Harmonic Radio Frequency Interference Problem Has Been Diagnosed. See Group A Instructions When The Remote ECU Is Used To Replace An ECU Which Has An Integral Shift Selector. . . . . . . . . . . . . . . . . . . . . . . 29524009

72-1 1

*** No Longer Available From Allison Transmission.

20091001

Copyright © 2009 Allison Transmission, Inc.

72–1–1.4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP D Electronic Control Unit (ECU), Figure 72–1B WTEC II Max Feature Remote ECU, Shift Crystal High Same as Group A, Except for Parts Listed Below. REF NO. 1

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

NOMENCLATURE

ECU Core Assembly, Shift Crystal High, Max Feature (Uncalibrated), Remote. Only Use This ECU When A Harmonic Radio Frequency Interference Problem Has Been Diagnosed. See Group A Instructions When The Remote ECU Is Used To Replace An ECU Which Has An Integral Shift Selector. . . . . . . . . . . . . . . . . . . . . . . 29524010

1

GROUP E Electronic Control Unit (ECU), Figure 72–1B WTEC II ECU Support Hardware 1–3 4 4 5 6 7 8 9 10 NI 11 12 13 14 15

Not Used In This Group. Fastener, U-Nut, M6 x 1 (Black) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509954 Fastener, U-Nut, 1⁄4-20 (Reference Only) (Gold) . . . . . . . . . . . . . . . . . . 29511130 Filter Assembly, Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523155 Screw, 6-32 x 5⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524007 O-ring, 35.87 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 ECU Isolation Kit. See SIL 6-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535576 Sheet, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535313 Bushing, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535314 Instruction Sheet No. 279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535577 Washer, Flat, 5⁄16. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . Bolt Or Stud, 1⁄4 Or M6. Must Be Supplied By Customer. . . . . . . . . . . . Lockwasher, 1⁄4. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . . Nut, Self-Locking, 1⁄4 Or M6. Must Be Supplied By Customer. . . . . . . .

* L L L L L

5 AR 1 3 2 1 1 3 1 6 3 3 3 3

* Serviced Only As An Assembly—Not Available As A Detail Part. L Must Obtain Locally. NI Not Illustrated.

72–1–1.5

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2

1

WTEC III

AY GR

K AC BL

UE

BL

1 ECU+CAL ASSY (1P)

295XXXXX

a

UE

BL b

CIN: GOV RPM:

PRI MODE: f CUSTOMER P/N (P)

MODEL:

d

THROTTLE:

SEC MODE:

h

2

g c e

ECU MODULE P/N (P) S/N (1S)

1 = 2 in. x 4 in. ECU + CALIBRATION LABEL (INSTALLED BY ALLISON TRANSMISSION) CONTAINS THE FOLLOWING INFORMATION: a ECU + CALIBRATION ASSEMBLY NUMBER b CIN (CALIBRATION IDENTIFICATION NUMBER) c TRANSMISSION MODEL d ENGINE GOVERNED RPM e THROTTLE POSITION SENSOR REQUIREMENT f PRIMARY MODE RANGES g SECONDARY MODE RANGES h CUSTOMER PART NUMBER (OPTIONAL)

k XXXXXXX

j 295XXXXX MODEL NO.

02-03-1997 WT3XXXX m

2 = 1 in. x 4 in. ECU MODULE LABEL (INSTALLED BY ALLISON SUPPLIER) CONTAINS THE FOLLOWING INFORMATION: j ECU MODULE PART NUMBER (UNCALIBRATED CORE) k ECU SERIAL NUMBER m ECU MODEL NUMBER (FIRST CHARACTER ‘M’ INDICATES MAX FEATURE)

ECU Calibration Information b

ECU CALIB INFO CIN SW LEVEL ECU S/N ECU P/N ECU m/d/y HCN CCN TRANS CONFIG CONFIG AVAIL CONFIG USED TOOL S/ LAST S/N I/O PKG

ØAØØ7ØRØØ5D CØ2 3-ØØØØ7432 29528963 Ø2-Ø3-97 9 D83 1 1 1 11422 11422 #ØØ114*

b

TRANSMISSION SERVICE RE-CALIBRATION ORIG CIN: NEW CIN: DATE: CUSTOMER NAME: DESCRIPTION OF CHANGE:

TYPICAL DDR (Allison DOC®) INFORMATION

72-1

RECALIBRATION LABEL (INSTALLED BY AUTHORIZED SERVICE PERSONNEL) REPLACES OR SUPERSEDES ORIGINAL CALIBRATION LABEL V05986.01.00

Figure 72–1C. Electronic Control Unit (ECU)

20091001

Copyright © 2009 Allison Transmission, Inc.

72–1–1.6

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SECTION 72–1 INTRODUCTION TO WTEC III ELECTRONIC CONTROL UNIT (ECU) The procedure for finding the parts needed to service ECUs is different from other sections in this catalog. The information that is needed by your Allison Transmission parts supplier comes from the ECU itself, not from the transmission nameplate. Use the following procedures when seeking ECU service parts: When replacing an ECU: 1. Locate the label (2) attached to the ECU as shown in Figure 72–1C. 2. Order the uncalibrated core part number shown at callout (j). 3. Have the correct calibration installed on the new core. To find the correct Calibration Identification Number (CIN), use one of the following sources: the CIN is shown as callout b on the 2 inch x 4 inch label; the DDR screen ECU Calibration Information; or the Service Recalibration Label. Have the ECU calibrated using the CIN. Consult your Allison distributor or dealer for the nearest ECU Recalibration Center.

72–1–1.7

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WTEC III

8*

4*

4* 5* 6* 2

5*

7*

6* 3

2 7* MOUNTING DETAIL

G

R

A Y

1

C

K

9

B

LA

UE

BL

3 UE BL

72-1 VEHICLE CHASSIS

8*

* CUSTOMER FURNISHED

V05110.01

Figure 72–1D. Electronic Control Unit (ECU)

20091001

Copyright © 2009 Allison Transmission, Inc.

72–1–1.8

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

G

R A Y

WTEC III

2 3 B LA C K

1 UE BL

3 2

G R

A Y

BL

UE

5

4

B LA C K

6

BL

UE BL

UE

8 9 7 9 8

V05985.01.00.eps

Figure 72–1E. Electronic Control Unit (ECU)

72–1–1.9

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP A Electronic Control Unit (ECU), Figure 72–1D REF NO. 1

2 3 4 5 6 7 8 9

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

NOMENCLATURE ECU Isolation Kit. Kit Contains 29535314 Isolation Mount Bushing, 29535313 Isolation Mount Sheet, And 29535577 Instruction Sheet. See SIL 6-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sheet, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Self-Locking. Must Be Supplied By Customer. . . . . . . . . . . . . . . . Lockwasher, 1⁄4. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . Bolt Or Stud, 1⁄4 Or M6. Must Be Supplied By Customer. . . . . . . . . . . . Electronic Control Unit (ECU). 29534937 Is No Longer Available. See Group B For ECU Service Option. See SIL 7-WT-99 And SIL 15-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29535576 29535314 29535313 L L L L L

29534937 ***

1 3 1 3 3 3 6 3

1

GROUP B Electronic Control Unit (ECU), Figure 72–1E 1 1 2 3 4 5 6 NI 7 8 9 NI

Electronic Control Unit (ECU), 12V. See SIL 7-WT-99, SIL 11-WT-01, And SIL 15-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit (ECU), 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Electrical Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommets, Electrical Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ECU Mounting Kit. See SIL 7-WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instruction Sheet No. 287 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ECU Isolation Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Electrical Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommets, Electrical Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instruction Sheet No. 286 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29538352 29543300 29536133 29536132 29535954 29536136 29536135 29535955 29535952 29536133 29536132 29535953

* * * *

* *

1 1 6 6 1 3 3 1 1 6 6 1

72-1

* Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. L Must Obtain Locally. NI—Not Illustrated. 20091001

Copyright © 2009 Allison Transmission, Inc.

72–1–1.10

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

TCM

12 VOLTS

A40 00000000000000875

XXXXXXX XXXXXXXXXXXXX AG4B2HA40

1 TCM+CAL ASSY (1P)

2004 -1 AT120408

A43OO1YJ

MODEL: 2000/2400 19001YJ003W THROTTLE: 2600 J - 1939 PRI MODE: 5421 - V SEC MODE: 5421 - V TID#: 3

CIN:

GOV RPM:

CUSTOMER P/N (P)

-24

1

89530 - 2790A

TCM+CAL ASSY (1P)

A43OO1YJ

MODEL: 2000/2400 19001YJ003W THROTTLE: GOV RPM: 2600 J - 1939 PRI MODE: 5421 - V SEC MODE: 5421 - V TID#: 3 CIN:

CUSTOMER P/N (P)

1 TCM + CALIBRATION LABEL (INSTALLED BY ALLISON TRANSMISSION) CONTAINS THE FOLLOWING INFORMATION: a TCM + CALIBRATION ASSEMBLY NUMBER b CIN (CALIBRATION IDENTIFICATION NUMBER) c TRANSMISSION MODEL d ENGINE GOVERNED RPM e THROTTLE POSITION SENSOR REQUIREMENT f PRIMARY MODE RANGES g SECONDARY MODE RANGES h CUSTOMER PART NUMBER (OPTIONAL)

b

b

TCM CALIBRATION INFORMATION CALIBRATIONS CAL ID SOFTWARE LEVEL TCM SERIAL NUMBER TCM PART NUMBER HCN VEHICLE IDENTIFICATION NUMBER THIS TOOL S/N LAST TOOL S/N VOCATIONAL MODEL CALIBRATION GROUP / ACTIVE PACKAGE TID LEVEL

4G3K4K01 A3D BK258N342403167 TBD 0 N/A 60000 N/A 3000HS 0 / 115 A

-24

89530 - 2790A

TRANSMISSION SERVICE RE-CALIBRATION ORIG CIN: NEW CIN: DATE: CUSTOMER NAME: DESCRIPTION OF CHANGE:

TYPICAL ALLISON DOC® INFORMATION

RECALIBRATION LABEL (INSTALLED BY AUTHORIZED SERVICE PERSONNEL) REPLACES OR SUPERSEDES ORIGINAL CALIBRATION LABEL

ALLISON 4TH GENERATION CONTROLS V09469.01.00

Figure 72–1F. Transmission Control Module (TCM)

72–1–1.11

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

INTRODUCTION TO ALLISON

4th

PARTS CATALOG PC2456EN

SECTION 72–1 GENERATION TRANSMISSION CONTROL MODULE (TCM)

The procedure for finding the parts needed to service TCMs is different from other sections in this catalog. The information that is needed by your Allison Transmission parts supplier comes from the TCM itself. Use the following procedures when seeking TCM service parts: When replacing a TCM: 1. Locate the label attached to the TCM as shown in Figure 72–1F. 2. Order the uncalibrated core part number, which is the first three characters shown at callout a. 3. Have the correct Calibration (CIN) installed on the new core. The CIN is shown as callout b on the label. 4. If the correct uncalibrated core part number is unavailable, order core part number A43 and have the Same As Except calibration installed. When this occurs, review the TCM hardware capabilities to ensure the vehicle still has the proper content.

72-1

20091001

Copyright © 2009 Allison Transmission, Inc.

72–1–1.12

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

3

1

2

ALLISON 4TH

GENERATION

CONTROLS

V09470.01.00

Figure 72–1G. Transmission Control Module (TCM)

72–1–1.13

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP A Transmission Control Module (TCM), Figure 72–1G Allison 4th Generation Controls REF NO. 1 2 3

PART NO.

NOMENCLATURE

TCM Assembly, A51 Basic 12V And Labels. See SIL 22-TR-05, SIL 10-TR-06, SIL 3-TR-07, And SIL 11-WT-08. . . . . . . . . . . . . . . 29545940 ** TCM, A51 Basic 12V. Service 29545536 TCM With 29545538 TCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545536 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1

2

4

8

1

2

4

8

1 1

2

4

8

1

2

4

8

GROUP B Transmission Control Module (TCM), Figure 72–1G Allison 4th Generation Controls 1 2 3

TCM Assembly, A52 Expanded 12V And Labels. See SIL 22-TR-05, SIL 10-TR-06, SIL 3-TR-07, And SIL 11-WT-08. . . . . . . . . . . . . . . 29545941 ** TCM, A52 Expanded 12V. Service 29545537 TCM With 29545538 TCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545537 Not Used In This Group.

1

GROUP C Transmission Control Module (TCM), Figure 72–1G Allison 4th Generation Controls 1 2 3

TCM Assembly, A53 12V And 24V And Labels. See SIL 22-TR-05, SIL 10-TR-06, SIL 3-TR-07, And SIL 11-WT-08. . . . . . . . . . . . . . . 29545942 ** TCM, A53 12V And 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545538 Not Used In This Group.

GROUP D Transmission Control Module (TCM), Figure 72–1G Allison 4th Generation Controls 1–2 3

Not Used In This Group. Shield, TCM Heat Sink. See SIL 10-TR-06. . . . . . . . . . . . . . . . . . . . . . 29545460

72-1

** Not Serviced As An Assembly—Order Detail Parts.

20091001

Copyright © 2009 Allison Transmission, Inc.

72–1–1.14

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WTEC II

D

D

N

N

R

LEVER SELECTOR

R

LEVER SELECTOR

5 4 2

DE MO

1

2 1

PUSHBUTTON SELECTOR

3

4

5

PUSHBUTTON SELECTOR

3 DE MO

DE

DE

MO

R

N

MO

R D

A

N

D

A

A✽ REMOTE SELECTOR MODULE

A✽

B✽

SLOTTED TORX® HEAD SCREW

SLOTTED TORX® HEAD SCREW

INTEGRAL SHIFT SELECTOR

LEGEND: A = ASSEMBLY PART NUMBER LABEL B = REMOTE SELECTOR MODULE PART NUMBER LABEL ✽ ONLY VISIBLE AFTER DISASSEMBLY

REMOTE SHIFT SELECTOR

V02795 — t35

Figure 72–2A. Shift Selectors

72–2–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SECTION 72–2 INTRODUCTION TO WTEC II SHIFT SELECTORS; SEE PAGE 72–2–1.10 FOR WTEC III SHIFT SELECTORS The procedure for finding the parts needed to service shift selectors is different from other sections in this catalog. The information that is needed by your Allison Transmission parts supplier comes from the shift selector itself, not from the transmission nameplate.

When replacing a shift selector attached to an ECU: 1. Separate the shift selector from the ECU by removing the four slotted Torx® head screws shown in Figure 72–2A. Establish a static ground during the separation process. Use an anti-static wristband (KentMoore BT8639B, or equivalent) which is available at your Allison service outlet. Carefully disconnect the ribbon cable connector from the ECU. 2. To order a complete shift selector assembly or a remote module assembly, use the assembly number recorded on the label. See Figure 72–2A for typical label locations. 3. Reattach the new shift selector to the original ECU, using the same anti-static precautions described in Step 1.

When ordering repair parts for a shift selector: 1. Order pushbutton selector repair parts from Group A (remote) or B (integral with ECU), which follow Figure 72–2B. 2. Order lever shift selector repair parts from Groups C through H, which follow Figure 72–2B.

When ordering remote selector mounting hardware, refer to Group A or C. Lever Shift Selector Information 1. Lever shift selectors are described by the number of forward range positions, whether the selector lever is designed for right or left hand operation, and whether Reverse is at the front of the selector or at the rear. For example, a lever shift selector designated as 6 RH RF means there are six forward range positions, the selector is designed for Right Hand operation, and Reverse is at the Front of the selector. 2. Be sure to note the position of the lever stops whenever the lever shift selector is disassembled. Be sure the lever stops are in the correct position at reassembly. Use the following table to correctly place lever stops. See Figure 72–2B for pictorial information. The lever stop positions are visible by looking into the lever housing with the side cover and detent assembly removed.

20091001

Selector Identification

Left Side

Right Side

6 RH RF

B40

A30

6 RH RR

B30

A40

5 RH RF

B30

A30

5 RH RR

B30

A30

4 RH RF

B20

A30

4 RH RR

B30

A20

Copyright © 2009 Allison Transmission, Inc.

72-2

72–2–1.2

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

40

RO MP/ PU

RF

IAL EC SP

LO

39

P

CK

MP OM

Y

ON

EM

PT

FIR

38

B20

Y

PE

PLO

LD

PO

AD

PO

HO LO

LO NO F OF

W

RM

W

UR

WE

PT PU

R

O

SP

RA

30

Y

AD RE SP

TE

ST

AX

LE

LO

MP

AD RO

4

EE

DU EC

WAY

LL

ST

R N D 5

CR DIFF

37

RO

IST

HIGH

HO

Y CIT

LL

RO

CK

PA

1

E

AT

RN TE AL

L

AD

AD RO ON

U HA

2

41

3

LEVER SELECTOR

31 3

2

1

B40

R N D 5

4

B30

42 35 36

34

43

45

34

A20 A40

36

35

A30

N TIO UC TR ET INS SHE 1 # 27

5 6

32

MODE ON SERVICE

28

27 25

MODE

29

MONITOR

33

SELECT

44

26

30 REF

7

R

8

N

D

31 REF

5

4 MO

DE

3

2

1

LL

/RO MP PU AD RO ON

4

CK PA

UL HA AL

TE

AT RN

E

CITY P EE

CR

LO

F DIF

CK

MP

DU

ON EC

EM

OM

Y

Y PT

HW HIG

HO

AY

IST

HO LO

LD

AD

W LO RM NO OF

F

RO

RF PE OW PL

AD RO LL RO IAL EC SP

Y RA SP

UR PO WER

SP

O PT MP PU

LO

PO

3

RE

TE

AD

ST

AX

LE

AD

T FIRS

46 47

PUSHBUTTON SELECTOR

2

9

48 DE MO

D

N

R

49

MP

/RO

LL

51 50

18

PU AD RO ON

UL

HA TE AL

E AT RN

CITY P EE

CR

10

AY HW HIG

IST

HO

ON

EC

Y

PT

EM

W

RM

NO F OF

RF

OW

SP

PE

UR

PO PO

LO

Y OM

IAL

PL

LD

LO

DU

LL

RO

EC SP

AD

HO

CK LO

MP

F DIF

AD

RO

CK

PA

WER O

PT

Y

51

RA

SP

RE

AD

ST

TE

LE AX LO

23

MP

PU

AD RO

50

T

FIRS

12

24

11 20

13 14

15 16

19

22 21 22 21 17

REMOTE / INTEGRAL SHIFT SELECTOR

1

17

PUSHBUTTON SELECTOR V06298.01

Figure 72–2B. Shift Selectors

72–2–1.3

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP A Shift Selectors, Figure 72–2B WTEC II Remote Pushbutton Selector NOTE: See SIL 11-WT-96 And SIL 10-WT-02 For Important Shift Selector Service Information. REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23

24–51

NOMENCLATURE Selector Assembly, Pushbutton, Remote . . . . . . . . . . . . . . . . . . . . . . . Selector, Pushbutton. Used Prior To November, 1995. . . . . . . . . . Sheet, Mode Label. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . Pushbutton Selector Repair Kit. Service Only, See SIL 13-WT-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sheet, Instruction, No. 271 . . . . . . . . . . . . . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay, Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad, Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selector, Pushbutton. Used Beginning With November, 1995. See SIL 10-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel With Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay, Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diffuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dome Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shield, Duroid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, No. 4-40 x 0.5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Sheet, Mode Label. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . Fastener, U-Nut, M6 x 1 (Black) . . . . . . . . . . . . . . . . . . . . . . . . . . Fastener, U-Nut, 1⁄4-20 (Reference Only) (Gold) . . . . . . . . . . . . . . Screw, No. 6-32 x 1.5 inch, Slotted Torx® Head . . . . . . . . . . . . . . Nut, No. 8-32 UNC Self-Locking . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module, Remote Selector. This Assembly May Be Replaced, When Physically Damaged, By Separating It From The Shift Selector. A Static Ground Must Be Established During The Separation And Reinstallation Process. An Authorized Allison Service Outlet Is Equipped With An Anti-Static Wristband (Kent-Moore BT8639B, Or Equivalent) To Be Used For This Purpose. Also, Allison Service Personnel Are Aware Of A Hidden Connector Retention Feature Which Must Be Properly Disconnected And Reconnected When Changing Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29507949 29507938 29509957

1 1 1

29524131 29524132 29522944 29522943 29524124

1 1 1 1 1

29522940 29522947 29522943 29522944 29522942 29522941 29522945 29522948 29522946 29509957 29509954 29511130 29525180 29514660 29514661

1 1 1 1 1 6 1 1 6 1 1 AR 4 2 2

29541596

1

72-2

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.4

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP B Shift Selectors, Figure 72–2B WTEC II Integral Pushbutton Selector Same As Group A, Except For Parts Listed Below. NOTE: See SIL 11-WT-96 And SIL 10-WT-02 For Important Shift Selector Service Information. REF NO. 1 19–23

PART NO.

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Not Used In This Group. Not Used In This Group.

GROUP C Shift Selectors, Figure 72–2B WTEC II Remote Lever Selector Six Forward Ranges, Right-Hand, Reverse At Front NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information. 1–23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 NI 46 46

Not Used In This Group. Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513423 Selector Assembly, Lever, 6 RH RF. See SIL 10-WT-02. . . . . . . . 29513429 Bezel Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514822 Bezel With Gasket, RH . . . . . . . . . . . . . . . . . . . . . . . . . . 29524392 Keypad, Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524391 Screw, No. 4-40 x 0.5 inch . . . . . . . . . . . . . . . . . . . . . . . . 29522946 Sheet, Mode Labels. See SIL 15-WT-94. . . . . . . . . . . . . 29509957 Sheet, Legend, 6 RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514654 Screw, No. 6-32 x 0.625 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 29524390 Lever Housing Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . 29514823 Spring, Detent Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514500 Slide, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514498 Stop, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514821 Lever Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513732 Retainer, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513758 * Bushing, Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514499 Side Cover And Detent Assembly, RH RF And LH RR . . . . . . 29514819 Screw, No. 6-19 x 0.625 inch . . . . . . . . . . . . . . . . . . . . . . 29514820 Knob Assembly Kit, See SIL 5-WT-99. . . . . . . . . . . . . . . . . . . 29536684 Bushing, Lever Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536604 Clip, Knob Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512853 Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . 29536686 * Fastener, U-Nut, M6 x 1 (Black) . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509954 Fastener, U-Nut, 1⁄4-20 (Reference Only) (Gold) . . . . . . . . . . . . . . 29511130

1 1 1 1 1 5 1 1 4 1 2 2 2 1 1 1 1 4 1 1 1 1 1 1 AR

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. NI—Not Illustrated.

72–2–1.5

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP C

(cont’d)

Shift Selectors, Figure 72–2B WTEC II Remote Lever Selector Six Forward Ranges, Right-Hand, Reverse At Front NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information. REF NO. 47

48 48 49 50 51

NOMENCLATURE Module, Remote Selector. This Assembly May Be Replaced, When Physically Damaged, By Separating It From The Shift Selector. A Static Ground Must Be Established During The Separation And Reinstallation Process. An Authorized Allison Service Outlet Is Equipped With An Anti-Static Wristband (Kent-Moore BT8639B, Or Equivalent) To Be Used For This Purpose. Also, Allison Service Personnel Are Aware Of A Hidden Connector Retention Feature Which Must Be Properly Disconnected And Reconnected When Changing Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fastener, U-Nut, M6 x 1 (Black) . . . . . . . . . . . . . . . . . . . . . . . . . . Fastener, U-Nut, 1⁄4-20 (Reference Only) (Gold) . . . . . . . . . . . . . . Screw, No. 6-32 x 1.5 inch, Slotted Torx® Hd . . . . . . . . . . . . . . . . Nut, No. 8-32 UNC Self-Locking . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

29541596 29509954 29511130 29525180 29514660 29514661

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

1 1 AR 4 2 2

GROUP D Shift Selectors, Figure 72–2B WTEC II Integral Lever Selector Six Forward Ranges, Right-Hand, Reverse At Front Same As Group C, Except For Parts Listed Below. NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information. 24 47–51

Not Used In This Group. Not Used In This Group.

GROUP E Shift Selectors, Figure 72–2B WTEC II Remote Lever Selector Five Forward Ranges, Right-Hand, Reverse At Front Same As Group C, Except For Parts Listed Below. NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information. 24 25 31

Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513425 Selector Assembly, Lever, 5 RH RF. See SIL 10-WT-02. . . . . . . . 29513407 Sheet, Legend, 5 RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514655

20091001

Copyright © 2009 Allison Transmission, Inc.

1 1 1

72-2

72–2–1.6

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP F Shift Selectors, Figure 72–2B WTEC II Remote Lever Selector Five Forward Ranges, Right-Hand, Reverse At Rear Same As Group C, Except For Parts Listed Below. NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information. REF NO. 24 25 31 40

PART NO.

NOMENCLATURE

Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513426 Selector Assembly, Lever, 5 RH RR. See SIL 10-WT-02. . . . . . . . 29513408 Sheet, Legend, 5 RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514658 Side Cover And Detent Assembly, LH RF And RH RR . . . . . . 29514824

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1

GROUP G Shift Selectors, Figure 72–2B WTEC II Remote Lever Selector Four Forward Ranges, Right-Hand, Reverse At Front Same As Group C, Except For Parts Listed Below. NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information. 24 25 31

Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513427 Selector Assembly, Lever, 4 RH RF. See SIL 10-WT-02. . . . . . . . 29513409 Sheet, Legend, 4 RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514656

1 1 1

GROUP H Shift Selectors, Figure 72–2B WTEC II Remote Lever Selector Four Forward Ranges, Right-Hand, Reverse At Rear Same As Group C, Except For Parts Listed Below. NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information. 24 25 31 40

Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513428 Selector Assembly, Lever, 4 RH RR. See SIL 10-WT-02. . . . . . . . 29513410 Sheet, Legend, 4 RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514659 Side Cover And Detent Assembly, LH RF And RH RR . . . . . . 29514824

72–2–1.7

Copyright © 2009 Allison Transmission, Inc.

1 1 1 1

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

NOTES

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.8

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WTEC III

SE

LE

C

T

IDENTIFICATION LABEL

D

N

R

DE MO

FINAL ASSEMBLY LABEL IDENTIFICATION LABEL

DE

D

N

R

MO

IDENTIFICATION LABEL ON BOTTOM SURFACE

IDENTIFICATION LABEL

1 2

R N

3 D

D

N R

IDENTIFICATION LABEL ON BOTTOM SURFACE

V07041

Figure 72–2C. Shift Selectors

72–2–1.9

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

SECTION 72–2 INTRODUCTION TO WTEC III SHIFT SELECTORS The procedure for finding parts needed to service shift selectors is different from other sections in this catalog. Information you must provide to your Allison Transmission parts supplier comes from the Shift Selector itself and not from the transmission nameplate. To order a complete shift selector assembly, use the assembly number recorded on the label. See Figure 72–2C for typical label locations. When ordering repair parts for a shift selector: 1. Order full-function pushbutton selector repair parts from Groups A through D, which follow Figure 72–2K. 2. Order strip type pushbutton shift selector repair parts from Groups E through H, which follow Figure 72–2K. 3. Order lever shift selector repair parts from Groups J through AB, which follow Figure 72–2K. Lever Shift Selector Information 1. Lever Shift Selectors are described by the number of forward range positions, whether the selector lever is designed for right or left hand operation, and whether Reverse is at the front of the selector or at the rear. For example, a lever shift selector designated as 6 RH RF means that there are 6 forward range positions, the selector is designed for Right Hand operation, and Reverse is at the Front of the selector. 2. Be sure to note the position of the lever stops whenever the lever selector is disassembled. Be sure the lever stops are in the correct position at reassembly. Use the following table to correctly place lever stops. See Figure 72–2K for pictorial information. The lever stop positions are visible by looking into the open side of the selector housing.

Display Position — — — — — — — —

Alternate Alternate Alternate Alternate

20091001

Selector Identification 7 RH RF 6 RH RF 6 LH RF 5 RH RF 5 LH RF 5 LH RR 4 RH RF 4 LH RF 4 LH RF 3 RH RF 3 LH RF 2 RH RF

Left Stop Part Number/ Right Stop Part Number/ Position Position N/A 29528799/X 29528798/A 29528799/X 29528798/A 29528799/X 29528799/Z 29528799/X 29528798/A 29528798/C 29528799//Z 29528799/X 29528798/B 29528799/X 29528798/A 29528799/Y 29528798/B 29528799/X 29528798/A N/A N/A 29528799/X 29528798/A 29528799/X

Copyright © 2009 Allison Transmission, Inc.

72–2–1.10

72-2

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

72–2–1.11

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SE

LE

C

T

4

3

2 1

LL /RO MP PU ON

CIT

Y

H

P

EE

CR

CK

LO

F DIF

MP

DU

OM ON EC

EM

PT

PO PO

W LO RM

NO F

UR

R WE

A RE

SP

T

S TE

LE

O PT PU

Y

RA

D

LD

AD

HO LO

OF

SP

AX LO

MP

D

A RO

ST

6

D

N

R

M

O

D

E

FIR

Y

Y

OW

PL

5

LL

RO

IAL EC SP

T OIS

HIG

R

CK

PA PE

E

D OA

RF

UL

AY HW

HA T NA ER ALT

AD RO

8 7

9 10

11 13

19

12

18 17 16 15 14

21

72-2 20 V03617.04

Figure 72–2D. Shift Selectors

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.12

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SE

4

CT LE

3 5 2 LL /RO

MP PU

Y CIT EE

1

CR F DIF

P

CK LO

M DU

Y PT EM ST FIR

AD RO

IST HO

P

HO L

LD

D OA

LO

W

RM NO F OF

LL RO

CK PA RF

PE

P

Y OM ON EC

UL

AY HW HIG

L

CIA

E SP

SP

UR PO R WE PO O PT

6

Y

RA

W LO

AD RE SP

M O D E

ON

HA TE NA ER ALT

AD RO

ST TE

R

LE AX LO

MP PU

AD RO

N

D

8 7

9 10

11 13

14

12

15 16 17 18 19 20 23 22 D MO

E

R N D

21 V07043

Figure 72–2E. Shift Selectors

72–2–1.13

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4

2 1

3

LL

/RO

MP

PU ON

HA ALT

ER

C

EE LO

F

DU EC

TE

ITY

CR DIF

NA

MY

PT

FIR

Y

UL

HW

AY

IS HO

L

RO SP

PL

PO

RM

RO

A PR

Y

AD

RE

SP

R

TE

ST LE

PT PU

5

LL IAL

S

UR

WE

D

EC

OW

PO

OW

F

CK

LD

NO OF

T

A RO

AD

RF

PA PE

AD

HO LO

MP

O ON

EM

P

CK

HIG

RO

O

AX LO

MP

AD

ST

6

DE

D

N

R

MO

8 7

9 10

11 13

14

12

15 16 17 18 19 20

72-2

WTEC III V07182

Figure 72–2F. Shift Selectors

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.14

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1

2

4 3

23 24 25 26 27

22

28

29

WTEC III

21

1

20

2 3

12

18

D

13

19

N

1

14

5

R

2

15 16

3

17 8

R

9

N

10

D

11

7

HORIZONTAL

6 VERTICAL

V03618 00

Figure 72–2G. Shift Selectors

72–2–1.15

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 1

2

4 3

17

18 19 20 21

16

22

23

WTEC III

12 15 13

14

D N

9

R

10

D

11 HORIZONTAL

72-2

R

N

8

7

5

6 VERTICAL V03619

Figure 72–2H. Shift Selectors

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.16

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4

F

RM

RO

W

PT PU

O

5

SP

PO

D

NO OF

W

N

Y

Y

R OU ER

R

1 F

OM

PT

AD

LO

IAL

EC

SP

SP

RA

Y

6

AD

RE

T

T ES AX

LE

LO

E

ON

EM

LO

P

RO

10

7

LL

D

EC

CK

P

LD

2

LO

M DU

HO

3

F

EP

CK

RF

OW

PE PL

LL

AD

M O

DIF

H

PA

AY

HW

8 4

E CR

Y

UL

T OIS

HIG

D

CIT

TE

/RO

N

NA

MP

RO

9

R

ER

AD

1

HA ALT

RO

2

PU ON

3

2

4

3

5

1

MP

5

AD

T IRS

12 13 11

14

A

B

C X Y

27

Z

15

16 17

18

26

19 20

21

25

22 23

24

NOTE: All items shown in phantom are non-serviceable. Do not remove items shown in phantom. V06614.01.01

Figure 72–2J. Shift Selectors

72–2–1.17

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4

9 R

D

N

5

1

2

8 N

D

5

3

2

1 LL

/RO

MP

R

4

2

3

3

4

1

HA ALT

ER

NA

TE

CR

LO

F

MP

ON

EM

CK

OM

PT

FIR

Y

Y

E OW

NO F

UR

PO

AD

LO

OF

SP

SP

LD

W

RM

RO

P

PT PU

LL

EC

RF

PE PL

AD

RO

OW

AY

HO LO

P

RO

R

O

S

IAL

RA

E PR

TE

Y

6

AD

ST

AX

LE

LO

O D E

DU EC

P

UL

K AC

IST

HW

AD

M

DIF

EE

HIG

HO

Y CIT

RO

10

7

PU ON

MP

5

AD

ST

12 13 11

14

A

B

15

C X Y Z

26

16 17

18 19

20

25 21

72-2

22 23

24

NOTE: All items shown in phantom are non-serviceable. Do not remove items shown in phantom. V06959

Figure 72–2K. Shift Selectors

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.18

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4

9

R

N

D

5

1

2

8 N

D

5

3

2

1 LL

/RO

MP

R

4

2

3

3

4

1

UL

K AC

RO

P

HA TE

NA

ER

ALT

P

EE

CR

CK

E OW

D

Y

OM

ON

Y

PT

P

O

PT

W

F

6

S

ST

TE

LE

AX LO

MP

RM

NO OF

Y

AD

E

LO

R

RA

E PR

M O D

LO

EM

UR

PO

AD

LO

EC

SP

SP

LD

P UM

F

DIF

IAL

EC

RF

PE PL

HO

LL

OW

AY

IST

HW

HIG

HO

Y

CIT

AD

RO

10

7

PU AD

RO

ON

PU

5

AD

RO

12

ST

FIR

11

13

A

B

C X Y

26

Z

14

15 16

17

25

18 19

20

24

21 22

23

NOTE: All items shown in phantom are non-serviceable. Do not remove items shown in phantom. V20158.00.00

Figure 72–2L. Shift Selectors

72–2–1.19

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP A Shift Selectors, Figure 72–2D WTEC III Full-Function Pushbutton Selector Ford, Freightliner, GM NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information. REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

NOMENCLATURE Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Mode. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Faceplate/Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PCB/Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing/Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, No. 6-32 x 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29538371 29509957 29535937 29528553 29528555 29528554 29528558 29538025 29530472 29528559 29528560 29528556 29530475 12191176 12160542 12160551 12110693 12129557 12176394 29540984 29529961

* * * *

* * * * * *

1 1 1 1 1 1 7 1 1 1 4 1 1 1 1 20 1 10 1 2 2

GROUP B Shift Selectors, Figure 72–2E WTEC III Full-Function Pushbutton Selector NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13

Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Mode. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Faceplate/Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PCB/Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing/Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, No. 6-32 x 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . .

29538373 29509957 29538359 29537262 29528555 29528554 29528558 29538025 29530472 29528559 29528560 29528556 29530475

* * * *

1 1 1 1 1 1 7 1 1 1 4 1 1

72-2

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.20

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP B

(cont’d)

Shift Selectors, Figure 72–2E WTEC III Full-Function Pushbutton Selector NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information. REF NO. 14 15 16 17 18 19 20 21 22 23

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 Not Used In This Group. Nut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540984 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529961 Not Used In This Group.

* *

*

1 1 20 1 10 1

* *

2 2

*

GROUP C Shift Selectors, Figure 72–2E WTEC III Compact Pushbutton Selector 1–22 23

Not Used In This Group. Selector Assembly, Pushbutton. See SIL 13-WT-02. . . . . . . . . . . . . . . 15752787

1

GROUP D Shift Selectors, Figure 72–2F WTEC III International Pushbutton Selector NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537631 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537948 Faceplate/Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537624 Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537945 Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537734 Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558 PCB/Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538025 Housing/Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537949 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528559 Screw, No. 6-32 x 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537946 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . 29530475 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . 12110693

* * * *

* * *

1 1 1 1 1 1 7 1 1 1 4 1 1 1 1 20 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.

72–2–1.21

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP D

(cont’d)

Shift Selectors, Figure 72–2F WTEC III International Pushbutton Selector NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information. REF NO.

NOMENCLATURE

18 19 20

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538010

10 1 1

GROUP E Shift Selectors, Figure 72–2G WTEC III Strip Style Pushbutton Selector, Six-Button Horizontal NOTE: See SIL 2-WT-97 For Important Shift Selector Service Information 1 2 3 4 5 6–11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Selector Assembly, Strip Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Graphic/Housing Assembly, 1H . . . . . . . . . . . . . . . . . . . . . . . . . . . Graphic/Housing Assembly, 2H . . . . . . . . . . . . . . . . . . . . . . . . . . . Graphic/Housing Assembly, 3H . . . . . . . . . . . . . . . . . . . . . . . . . . . Graphic/Housing Assembly, DH . . . . . . . . . . . . . . . . . . . . . . . . . . Graphic/Housing Assembly, NH . . . . . . . . . . . . . . . . . . . . . . . . . . Graphic/Housing Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lamp, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Board And Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . .

29528755 29530478 29528759 * 29528774 * 29528758 * 29528832 29528831 29528830 29528767 29528766 29528765 29530476 29528757 29528775 29528833 29530475 12191176 12160542 12160551 12110693 12129557 12176394 NPN

* *

* * * *

1 1 1 8 1 1 1 1 1 1 1 1 1 2 6 1 1 1 20 1 10 1 1

72-2

* Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.22

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP F Shift Selectors, Figure 72–2G WTEC III Strip Style Pushbutton Selector, Six-Button Vertical Same As Group E, Except For Parts Listed Below. NOTE: See SIL 2-WT-97 For Important Shift Selector Service Information REF NO. 1 6 7 8 9 10 11 12–17 18 19

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Selector Assembly, Strip Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 29528756 Graphic/Housing Assembly, RV . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528834 Graphic/Housing Assembly, NV . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528835 Graphic/Housing Assembly, DV . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528836 Graphic/Housing Assembly, 3V . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528837 Graphic/Housing Assembly, 2V . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528838 Graphic/Housing Assembly, 1V . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528839 Not Used In This Group. Bezel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530474 Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529969

1 1 1 1 1 1 1 1 1

GROUP G Shift Selectors, Figure 72–2H WTEC III Strip Style Pushbutton Selector, Three-Button Horizontal NOTE: See SIL 2-WT-97 For Important Shift Selector Service Information 1 2 3 4 5 6–8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Selector Assembly, Strip Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 29528760 Housing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530470 Cover, Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528764 Screw, Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528774 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528763 Not Used In This Group. Graphic/Housing Assembly, DH . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528767 Graphic/Housing Assembly, NH . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528766 Graphic/Housing Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528765 Bezel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530479 Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528762 Screw, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528775 Lamp, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528833 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 Circuit Board And Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . NPN

* * *

* *

* * * *

1 1 1 7 1 1 1 1 1 1 2 3 1 1 1 20 1 10 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part.

72–2–1.23

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP H Shift Selectors, Figure 72–2H WTEC III Strip Style Pushbutton Selector, Three-Button Vertical Same As Group G, Except For Parts Listed Below. NOTE: See SIL 2-WT-97 For Important Shift Selector Service Information REF NO. 1 6 7 8 9–11 12 13

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

NOMENCLATURE Selector Assembly, Strip Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . Graphic/Housing Assembly, RV . . . . . . . . . . . . . . . . . . . . . . . . . . . Graphic/Housing Assembly, NV . . . . . . . . . . . . . . . . . . . . . . . . . . . Graphic/Housing Assembly, DV . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bezel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29528761 29528834 29528835 29528836

1 1 1 1

29530471 29529970

1 1

GROUP J Shift Selectors, Figure 72–2J WTEC III Lever Selector Seven Forward Ranges, Right-Hand, Reverse At Front NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NI 15 16 17 18 19 20 21 22

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . Label, Mode. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PCB, Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, No. 6-32 x 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Knob Assembly Kit, Lever Selector. See SIL 5-WT-99. . . . . . . . . . Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Knob. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Detent Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529625 29509957 29528800 29533080 29528558 29535979 29528794 29528795 29528792 29528560 29536685 29528787 29512860 29536604 29536686 29528789 29528556 29530475 12191176 12160542 12160551 12110693 12129557

* * * *

*

* * *

1 1 1 1 6 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 20 1 10

72-2

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. NI—Not Illustrated. 20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.24

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP J

(cont’d)

Shift Selectors, Figure 72–2J WTEC III Lever Selector Seven Forward Ranges, Right-Hand, Reverse At Front NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. REF NO. 23 24 25 26 27

PART NO.

NOMENCLATURE

Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * Not Used In This Group. Screw, No. 6-32 x 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 4 1

GROUP K Shift Selectors, Figure 72–2J WTEC III Lever Selector Six Forward Ranges, Right-Hand, Reverse At Front Same As Group J, Except For Parts Listed Below. NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. 1 3

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529613 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804

1 1

GROUP L Shift Selectors, Figure 72–2J WTEC III Lever Selector Five Forward Ranges, Right-Hand, Reverse At Front Same As Group J, Except For Parts Listed Below. NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. 1 3

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529617 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808

1 1

GROUP M Shift Selectors, Figure 72–2J WTEC III Lever Selector Four Forward Ranges, Right-Hand, Reverse At Front Same As Group J, Except For Parts Listed Below. NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. 1 3

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529621 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812

1 1

* Serviced Only As An Assembly—Not Available As A Detail Part.

72–2–1.25

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP N Shift Selectors, Figure 72–2J WTEC III Lever Selector Six Forward Ranges, Left-Hand, Reverse At Front Same As Group J, Except For Parts Listed Below. NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. REF NO. 1 4 9

PART NO.

NOMENCLATURE

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529633 Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 *

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

GROUP P Shift Selectors, Figure 72–2J WTEC III Lever Selector Five Forward Ranges, Left-Hand, Reverse At Front Same As Group J, Except For Parts Listed Below. NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. 1 3 4 9

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529637 29528808 29533079 29528791 *

1 1 1 1

GROUP Q Shift Selectors, Figure 72–2J WTEC III Lever Selector Five Forward Ranges, Left-Hand, Reverse At Rear Same As Group J, Except For Parts Listed Below. NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. 1 3 4 9

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529639 29528810 29533079 29528791 *

1 1 1 1

GROUP R Shift Selectors, Figure 72–2J WTEC III Lever Selector Four Forward Ranges, Left-Hand, Reverse At Front

72-2

Same As Group J, Except For Parts Listed Below. NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. 1

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529641

1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.26

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP R

(cont’d)

Shift Selectors, Figure 72–2J WTEC III Lever Selector Four Forward Ranges, Left-Hand, Reverse At Front Same As Group J, Except For Parts Listed Below. NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. REF NO. 3 4 9

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

NOMENCLATURE

Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 *

1 1 1

GROUP S Shift Selectors, Figure 72–2K WTEC III International Lever Selector Six Forward Ranges, Right-Hand, Reverse At Front NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NI 15 16 17 18 19 20 21 22 23 24 25 26

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29537634 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537637 Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537947 Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558 PCB, Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535979 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537738 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537944 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537626 Screw, No. 6-32 x 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 Knob Assembly Kit, Lever Selector. See SIL 5-WT-99. . . . . . . . . . 29536685 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528787 Clip, Knob. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860 Bushing, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536604 Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536686 Detent Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537946 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538010 Screw, No. 6-32 x 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967

* * * *

*

* * * *

1 1 1 1 6 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 20 1 10 1 1 4 1

* Serviced Only As An Assembly—Not Available As A Detail Part. NI—Not Illustrated.

72–2–1.27

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP T Shift Selectors, Figure 72–2K WTEC III International Lever Selector Five Forward Ranges, Right-Hand, Reverse At Front Same As Group S, Except For Parts Listed Below. NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. REF NO. 1 2 3 4 7 8 9 16 24

NOMENCLATURE Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO. 29537633 29537638 29537636 29537947 29537738 * 29537944 * 29537626 * 29537946 29538010

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1 1 1

GROUP U Shift Selectors, Figure 72–2K WTEC III International Lever Selector Four Forward Ranges, Right-Hand, Reverse At Front Same As Group S, Except For Parts Listed Below. NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information. 1 2 3 4 7 8 9 16 24

Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537632 29537638 29537635 29537947 29537738 * 29537944 * 29537626 * 29537946 29538010

1 1 1 1 1 1 1 1 1

GROUP V Shift Selectors, Figure 72–2J WTEC III International Lever Selector Two Forward Ranges, Left-Hand, Reverse At Front Same As Group J, Except For Parts Listed Below. 1 3 27

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541132 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130 Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174

72-2

1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.28

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP W Shift Selectors, Figure 72–2J WTEC III International Lever Selector Three Forward Ranges, Left-Hand, Reverse At Front Same As Group J, Except For Parts Listed Below. REF NO. 1 3 27

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

PART NO.

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541133 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131 Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174

1 1 1

GROUP X Shift Selectors, Figure 72–2L WTEC III Alternate Lever Selector-Pull Knob Two Forward Ranges, Right-Hand, Reverse At Front 1 2 3 4 5 6 7 8 9 10 11 12 13 NI 14 15 16 17 18 19 20 21 22 23 24 25 26

Selector Assembly, Lever. See SIL 04-WT-09. . . . . . . . . . . . . . . . . . . 29547822 Label, Mode. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . 29509957 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130 Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533080 Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558 PCB, Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535979 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528794 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528795 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528792 Screw, No. 6-32 x 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 Knob Assembly Kit, Lever Selector. See SIL 5-WT-99. . . . . . . . . . 29536685 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528787 Clip, Knob. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860 Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536686 Detent Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528556 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 Not Used In This Group. Screw, No. 6-32 x 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967 Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174

* * * *

*

* * * *

1 1 1 1 6 1 1 1 1 4 1 1 1 1 1 1 1 1 1 20 1 10 1 4 1 1

* Serviced Only As An Assembly — Not Available As A Detail Part. NI — Not Illustrated.

72–2–1.29

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP Y Shift Selectors, Figure 72–2L WTEC III Alternate Lever Selector-Pull Knob Three Forward Ranges, Right-Hand, Reverse At Front Same As Group X, Except For Parts Listed Below. REF NO. 1 3 26

PART NO.

NOMENCLATURE

Selector Assembly, Lever . See SIL 04-WT-09.. . . . . . . . . . . . . . . . . . . 29547823 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131 Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

GROUP Z Shift Selectors, Figure 72–2J WTEC III Alternate Lever Selector Three Forward Ranges, Left-Hand, Reverse At Front Same As Group J, Except For Parts Listed Below. 1 3 27

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542723 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131 Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174

1 1 1

GROUP AA Shift Selectors, Figure 72–2J WTEC III Alternate Lever Selector Four Forward Ranges, Left-Hand, Reverse At Front Same As Group J, Except For Parts Listed Below. 1 3 4 9

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29542724 29528812 29533079 29528791 *

1 1 1 1

GROUP AB Shift Selectors, Figure 72–2L WTEC III Alternate Lever Selector-Pull Knob Four Forward Ranges, Right-Hand, Reverse At Front Same As Group X, Except For Parts Listed Below. 1 3

Selector Assembly, Lever. See SIL 04-WT-09. . . . . . . . . . . . . . . . . . . . 29547824 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812

1 1

72-2

* Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.30

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH

GENERATION

CONTROLS

IDENTIFICATION LABEL ON BOTTOM SURFACE

STANDARD SELECTOR

COMPACT SELECTOR

DE

MO

R

N D

IDENTIFICATION LABEL

IDENTIFICATION LABEL

COMMON SELECTOR

SHIFT SELECTOR

V09700.01.00

Figure 72–2M. Shift Selectors

72–2–1.31

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

SECTION 72–2 INTRODUCTION TO ALLISON 4th GENERATION SHIFT SELECTORS The procedure for finding the parts needed to service shift selectors is different from other sections in this catalog. The information that is needed by your Allison Transmission parts supplier comes from the shift selector itself. To order a complete shift selector assembly, use the assembly number recorded on the label. See Figure 72–2M for typical label locations. When ordering repair parts for a shift selector: 1. Order pushbutton selector repair parts from Groups A through D and Y, which follow Figure 72–2Q. 2. Order lever shift selector repair parts from Groups E through AB except Y, which follow Figure 72–2Q. Lever Shift Selector Information 1. Lever shift selectors are described by the number of forward range positions, whether the selector lever is designed for right or left hand operation, and whether Reverse is at the front of the selector or at the rear. For example, a lever shift selector designated as 6 LR RF means there are six forward range positions, the selector Lever is positioned on the Right for right hand operation, and Reverse is at the Front of the selector.

72-2

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.32

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH GENERATION CONTROLS 1 2 SERVICE ICON

SERVICE ICON

M

O

D

E

SERVICE ICON

R

N D

3

7

10

8

11

5

9

12

M

O

D

E

4

R

N D

6 PU ON

HA TE NA ER ALT

CIT CR

Y

P EE

F DIF

DU

HO

IST

PO

LO

PT

Y

NO F OF

WE

R

O

W

PT

RM

M PU

13

LL

PU ON

LL

EC

SP

UR

/RO

AD

RO SP

W

AD

LO

CK

MP

RO

RF

O PL PO

CK LO

FIR

PA PE

D

L HO

MP

Y OM ON EC

EM

UL

AY HW HIG

AD RO

HA

IAL

RA

TE NA ER ALT

Y

CIT

AD RE SP

ST

C

F DIF

DU

AD RO

EM

ST

LD

P

AD

PO

CK LO

LO

MP

LO

PT

FIR

Y

N

W

M OR

F OF

WE

PT PU

R

O

LL

LL

EC

SP

SP

R OU

/RO

AD

RO

RF

PL

H

CK

MP

RO

OW

PE

T OIS

HO

Y OM ON EC

PA

AY HW HIG

P

E RE

LE AX

TE LO

P

Y

UL

AD RO

IAL

RA

Y

AD RE SP

TE

ST

LE AX LO

MP

AD RO

ST

SERVICE ICON

16

14

15 17

18

V11115.00.00

Figure 72–2N. Shift Selectors

72–2–1.33

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH GENERATION CONTROLS SERVICE ICON

1

10

2 3 4 5 D N R

1 2 3 4 5 D N

9

R

LL

/RO

MP

PU AD

RO

ON

UL

HA TE NA

ER ALT

HO

O

AD

PO

LO

LO

MY NO

R NO

Y

PT

EM

W M

F OF

1

IAL

EC

SP

SP

UR

PO

CK LO

L

L RO

RF

LD

MP

DU

AD

RO

OW

PE PL

P EE

CR

PA

AY

IST

HW

HO

F DIF

EC

HIG

Y

CIT

CK

R

WE O

PT

Y

RA

2

D EA

R SP

ST

TE

LE AX LO

MP

PU

AD RO

ST

FIR

3 11

12

4

5 8 7

6

72-2

V11116.00.00

Figure 72–2P. Shift Selectors

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.34

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH GENERATION CONTROLS SERVICE ICON

1

10

2 3 4 5 D N R

1 2 3 4 5 D N

9

R

LL

/RO

MP

PU A RO

ON

UL

HA TE NA

ER ALT

Y

CIT

P

E RE

C

LO

F

CK

DIF

MP

DU E

MY NO CO

Y

PT

EM

HIG

AD

PO

W

LO

RM

F

IAL

EC

SP

SP

UR

PO

LO

LL

RO

RF

LD

NO

AD

RO

OW

PE PL

HO

OF

P

AY

IST

HW

HO

D

K AC

R

WE O

PT

1

Y

RA EA

D

R SP

ST

TE

LE AX

2

LO

MP

PU

AD RO

ST

FIR

3 11

12

4

5 8

7

6

V11117.00.00

Figure 72–2Q. Shift Selectors

72–2–1.35

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP A Shift Selectors, Figure 72–2N Allison 4th Generation Controls Standard Pushbutton Shift Selector REF NO. 1 2 3–5 6 7 8 9 10–13 14 15 16–18

PART NO.

NOMENCLATURE Selector Assembly, Standard Pushbutton . . . . . . . . . . . . . . . . . . . . . . . Selector Assembly, Standard Pushbutton And Mode Label . . . . . Not Used In This Group Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29546210 29546208 *

1 1

29541949 29546170 * 29541910 29546172 *

1 1 1 1

29529961 * 29540984 *

2 2

GROUP B Shift Selectors, Figure 72–2N Allison 4th Generation Controls Common Pushbutton Shift Selector Same As Group A, Except For Parts Listed Below. 1 2 3 4 5 7–9

Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . . . . . . . Selector Assembly, Common Pushbutton And Mode Label . . . . . Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29546211 29546209 * 29546171 * 29541911 29546172 *

1 1 1 1 1

GROUP C Shift Selectors, Figure 72–2N Allison 4th Generation Controls Compact Pushbutton Shift Selector Same As Group A, Except For Parts Listed Below. 1–15 16 17 18

Not Used In This Group. Selector Assembly, Compact Pushbutton And Mode Label . . . . . . . . . 29546168 Selector Assembly, Compact Pushbutton . . . . . . . . . . . . . . . . . . . 29546169 * Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949

1 1 1

72-2

* Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.36

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP D Shift Selectors, Figure 72–2N Allison 4th Generation Controls International Pushbutton Shift Selector REF NO. 1 2 3–9 10 11 12 13 14–18

PART NO.

NOMENCLATURE

Not Used In This Group. Selector Assembly, Navistar Pushbutton And Mode Label . . . . . . . . . . 29546212 Not Used In This Group. Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546173 * Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541914 Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . 29546174 * Label, Mode, International Font . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 Not Used In This Group.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1

GROUP E Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Two Forward Ranges, Right-Hand, Reverse At Front 1 2 3 4 5 6 7 8 9 10 11 12

Selector Assembly, Lever, 2-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546181 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546186 * Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937 Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929 Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541916 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546187 * Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 Bolt, No. 6-32 x 7⁄16, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . 29528560 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541943 Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978

1 1 1 1 1 1 1 4 1 1 1 2

GROUP F Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Three Forward Ranges, Right-Hand, Reverse At Front Same As Group E, Except For Parts Listed Below. 1 10 11

Selector Assembly, Lever, 3-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546180 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541942

1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part.

72–2–1.37

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP G Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Four Forward Ranges, Right-Hand, Reverse At Front Same As Group E, Except For Parts Listed Below. REF NO. 1 10 11

PART NO.

NOMENCLATURE

Selector Assembly, Lever, 4-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546179 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

GROUP H Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Five Forward Ranges, Right-Hand, Reverse At Front Same As Group E, Except For Parts Listed Below. 1 10 11

Selector Assembly, Lever, 5-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546178 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940

1 1 1

GROUP J Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Six Forward Ranges, Right-Hand, Reverse At Front Same As Group E, Except For Parts Listed Below. 1 10 11

Selector Assembly, Lever, 6-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546177 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939

1 1 1

GROUP K Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Seven Forward Ranges, Right-Hand, Reverse At Front

72-2

Same As Group E, Except For Parts Listed Below. 1 10 11

Selector Assembly, Lever, 7-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546176 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528800 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541938

20091001

Copyright © 2009 Allison Transmission, Inc.

1 1 1

72–2–1.38

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP L Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Seven Forward Ranges, Right-Hand, Reverse At Front Oil Field Applications Same As Group E, Except For Parts Listed Below. REF NO. 1 10 11

NOMENCLATURE

PART NO.

Selector Assembly, Lever, 7-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546182 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541907 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541938

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

GROUP M Shift Selectors, Figure 72–2Q Allison 4th Generation Controls International Lever Shift Selector Six Forward Ranges, Right-Hand, Reverse At Front 1 2 3 4 5 6 7 8 9 10 11 12

Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546188 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546191 * Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937 Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929 Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541918 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546192 * Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 Bolt, No. 6-32 x 7⁄16, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . 29528560 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537637 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939 Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978

1 1 1 1 1 1 1 4 1 1 1 2

GROUP N Shift Selectors, Figure 72–2Q Allison 4th Generation Controls International Lever Shift Selector Five Forward Ranges, Right-Hand, Reverse At Front Same As Group M, Except For Parts Listed Below. 1 10 11

Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546189 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537636 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940

1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part.

72–2–1.39

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP P Shift Selectors, Figure 72–2Q Allison 4th Generation Controls International Lever Shift Selector Four Forward Ranges, Right-Hand, Reverse At Front Same As Group M, Except For Parts Listed Below. REF NO. 1 10 11

NOMENCLATURE

PART NO.

Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546190 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537635 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

GROUP Q Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Five Forward Ranges, Right-Hand, Reverse At Rear Same As Group E, Except For Parts Listed Below. 1 2 6 10 11

Selector Assembly, Lever, 5-LRRR . . . . . . . . . . . . . . . . . . . . . . . . . . . Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546193 29546195 * 29546196 * 29528810 29541969

1 1 1 1 1

GROUP R Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Six Forward Ranges, Right-Hand, Reverse At Rear Same As Group E, Except For Parts Listed Below. 1 2 6 10 11

Selector Assembly, Lever, 6-LRRR . . . . . . . . . . . . . . . . . . . . . . . . . . . Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546194 29546195 * 29546196 * 29528806 29541968

1 1 1 1 1

72-2

* Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.40

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP S Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Two Forward Ranges, Left-Hand, Reverse At Front REF NO. 1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

NOMENCLATURE

Selector Assembly, Lever, 2-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546201 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546202 * Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937 Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929 Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541936 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546203 * Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 Bolt, No. 6-32 x 7⁄16, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . 29528560 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541972 Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1 4 1 1 1 2

GROUP T Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Three Forward Ranges, Left-Hand, Reverse At Front Same As Group S, Except For Parts Listed Below. 1 10 11

Selector Assembly, Lever, 3-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546200 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541971

1 1 1

GROUP U Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Four Forward Ranges, Left-Hand, Reverse At Front Same As Group S, Except For Parts Listed Below. 1 10 11

Selector Assembly, Lever, 4-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546199 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541970

1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part.

72–2–1.41

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP V Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Five Forward Ranges, Left-Hand, Reverse At Front Same As Group S, Except For Parts Listed Below. REF NO. 1 10 11

NOMENCLATURE

PART NO.

Selector Assembly, Lever, 5-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546198 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541969

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1

GROUP W Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Six Forward Ranges, Left-Hand, Reverse At Front Same As Group S, Except For Parts Listed Below. 1 10 11

Selector Assembly, Lever, 6-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546197 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541968

1 1 1

GROUP X Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Five Forward Ranges, Left-Hand, Reverse At Rear Same As Group S, Except For Parts Listed Below. 1 2 6 10 11

Selector Assembly, Lever, 5-LLRR . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546204 29546205 * 29546206 * 29528810 29541940

1 1 1 1 1

GROUP Y Shift Selectors, Figure 72–2N Allison 4th Generation Controls Common Pushbutton Shift Selector

72-2

Same As Group A, Except For Parts Listed Below. 1 2 3

Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . . . . . . . 29546215 Not Used In This Group. Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546171 *

1 1

(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.42

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP Y

(cont’d)

Shift Selectors, Figure 72–2N Allison 4th Generation Controls Common Pushbutton Shift Selector Same As Group A, Except For Parts Listed Below. REF NO. 4 5 6–9

PART NO.

NOMENCLATURE

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541911 Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . 29546172 * Not Used In This Group.

1 1

GROUP Z Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Four Inverted Forward Ranges, Right-Hand, Reverse At Front Same As Group E, Except For Parts Listed Below. 1 10 11

Selector Assembly, Lever, 4-LRRF Inverted . . . . . . . . . . . . . . . . . . . . . 29546185 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541913 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941

1 1 1

GROUP AA Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Five Inverted Forward Ranges, Right-Hand, Reverse At Front Same As Group E, Except For Parts Listed Below. 1 10 11

Selector Assembly, Lever, 5-LRRF Inverted . . . . . . . . . . . . . . . . . . . . . 29546184 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541915 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940

1 1 1

GROUP AB Shift Selectors, Figure 72–2P Allison 4th Generation Controls Lever Shift Selector Six Inverted Forward Ranges, Right-Hand, Reverse At Front Same As Group E, Except For Parts Listed Below. 1 10 11

Selector Assembly, Lever, 6-LRRF Inverted . . . . . . . . . . . . . . . . . . . . . 29546183 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541979 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939

1 1 1

* Serviced Only As An Assembly — Not Available As A Detail Part.

72–2–1.43

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

NOTES

20091001

Copyright © 2009 Allison Transmission, Inc.

72–2–1.44

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1

2 3

4

5

6

10

7

10 P.E

.D

8

.

D. P.E.

D. P.E.

D. P.E. E RAG STO

9

ACE REPL

USE

P.E.D.

10

ACE REPL WHEN UNIT

R COVE

IN NOT HEN IT W N UN RO COVE

R COVE N RO COVE USE IN NOT

P.E.D.

E RAG STO

V03921

Figure 73. Vehicle Interface Module (VIM)

73–1.1

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 73-500 Vehicle Interface Module (VIM), Figure 73 12V REF NO. 1 2 3 4 5 6 7 8 9 10

NOMENCLATURE Vehicle Interface Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, M5 x 0.8 x 16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Quad Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relay, 12V, K1, 2, 3, 4, 5, 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuse, 10 Amp. Service With Standard 10 Amp SAE J1284 Blade Type Electric Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200

29509886 29506163 29506165 29505809 29535907

1 8 8 1 6

2 8 8 2 12

3 16 16 4 24

5 32 32 10 48

12004007 12040937 12040940 * 12040542 * 12040781

2 1 1 1 1

10 2

20 4

60 10

2

4

10

1 2 4

2 4 8

3 8 16

5 16 32

1 6

2 12

3 24

5 48

GROUP 73-502 Vehicle Interface Module (VIM), Figure 73 12/24V Same As Group 73-500, Except For Parts Listed Below. 1 5 5

Vehicle Interface Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509889 Relay, 12V, K3, 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535907 Relay, 24V, K1, 2, 4, 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535908

GROUP 73-505 Vehicle Interface Module (VIM), Figure 73 24V Same As Group 73-500, Except For Parts Listed Below. 1 5

Vehicle Interface Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516036 Relay, 24V, K1, 2, 3, 4, 5, 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535908

73

* Serviced Only As An Assembly—Not Available As A Detail Part.

20091001

Copyright © 2009 Allison Transmission, Inc.

73–2.1

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

73–2.2

Copyright © 2009 Allison Transmission, Inc.

20091001

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

SERVICE INFORMATION LETTERS (SIL)

SIL

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21

19

20

21

20

8

7

11

10

9

4

11 10 9

SELECT

1

FIGURE 1

3

A LO

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PT

Y

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2

F

OF

AD RO

NO

RM

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W

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1

15

16

MODE

2 2

SIL–20 3 3

17

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 25-WT-95 November, 1995 Product Code(s): Page 3 of 3

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PARTS CATALOG PC2456EN

7-WT-96, Rev. B December, 1999 Product Code(s): 65, 66 Page 1 of 8

SUBJECT: Retarder Accumulator Serviceability EQUIPMENT AFFECTED: All WT Retarder-Equipped Transmissions SERIAL NUMBER: All Introduction: Allison World Transmissions with retarders typically use an external accumulator assembly. Changes have been made to the accumulator assembly and air solenoid. These changes will not affect the accumulator’s dimensional fit or installation requirements in the vehicle. These changes were implemented in the World Transmission accumulator assemblies in two phases. The first phase cancelled air solenoid P/N 29530324 and released air solenoid P/N 29522717 for service and production beginning July 1999. This was done as a solution for air leakage issues with the former air solenoid, P/N 29530324. The second phase change happened October 1999. The phase two changes reduced the weight of the assembly by approximately 9 lbs and improved manufacturing capability. The phase two complete accumulator assemblies with air solenoid will retain the same part number assigned at phase one. See the Service Parts Information for WT part numbers. Service Parts Information: NOTE: The accumulator assemblies are serviced by the detail parts. Accumulator assemblies are only available to OEMs. Although complete assembly part numbers for the phase one and phase two assemblies are the same, the detail parts are different. Phase one accumulator assemblies can be differentiated from the phase two accumulator assemblies by placing a magnet on the end cap. If the end cap is magnetic (steel), this indicates a phase one accumulator assembly. Additionally, the phase one and phase two assemblies can be identified by the supplier’s part number stamped to their data tag which is attached to the body of the accumulator. The same assembly part number is stamped into the end cap opposite the end cap with the air solenoid.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-96, Rev. B December, 1999 Product Code(s): 65, 66 Page 2 of 8

See the tables for the serviceability requirements, the assembly parts lists for the detail part numbers, and the drawings (Figure 1 and Figure 2) for parts identification. All detail service parts are the same for accumulator P/N 29512151 and P/N 29522727 except the air solenoid. Air solenoid P/N 29530324 was replaced by P/N 29522717. Air solenoid P/N 29522717 has an aluminum gray valve body. Air solenoid P/N 29530324 had a steel green valve body. The accumulator seal kit P/N 29525529 has been replaced by a new kit, P/N 29535973, that includes additional end cap seals. This kit is for all accumulator assemblies. Proper seal selection for the end caps can be determined by the thickness of the seal. End cap seal P/N 29534489 (see item 10 in Figures 1 and 2) has a thickness of 0.070 inch and an ID of 3.75 inch for end cap P/N 29534487 and P/N 29534488. These end caps are made from aluminum. End cap seal P/N 29527010 has a thickness of 0.140 inch and has an ID of 3.609 inch for end cap P/N 29527005 and P/N 29527006. These end caps are steel. Table 1 MD 3000R / B 300R / B 400R

Assembly Description Accumulator Assembly with Air Solenoid Accumulator Assembly without Air Solenoid

Solenoid Assembly, Air

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Phase 1 Accumulator Assembly P/N

Phase 2 Accumulator Assembly P/N

Comments

29512151

29535963 steel end caps

29535963 alum. end caps

Available to OEMs only. Serviced with detail parts.

29512152 P/N is on supplier data tag and stamped on end cap opposite from solenoid end cap

29512152 P/N is on supplier data tag and stamped on end cap opposite from solenoid end cap

Available to OEMs only. Serviced with detail parts.

29522717 29530324

29522717

29534483 P/N is on supplier data tag and stamped on end cap opposite from solenoid end cap 29522717

Former Assembly P/N

Copyright © 2009 Allison Transmission, Inc.

P/N 29522717 has a gray valve body. Cancelled P/N 29530324 had a green valve body.

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7-WT-96, Rev. B December, 1999 Product Code(s): 65, 66 Page 3 of 8 Table 2 HD 4000R / B 500R Phase 1 Accumulator Assembly P/N

Phase 2 Accumulator Assembly P/N

Comments

29522727

29535964 steel end caps

29535964 alum. end caps

Available to OEMs only. Serviced with detail parts.

29522225 P/N is on supplier data tag and stamped on end cap opposite from solenoid end cap

29522225 P/N is on supplier data tag and stamped on end cap opposite from solenoid end cap

29534484 P/N is on supplier data tag and stamped on end cap opposite from solenoid end cap

Available to OEMs only. Serviced with detail parts.

Solenoid Assembly, Air

29522717 29530324

29522717

29522717

Solenoid Assembly, Air with fittings

29522719

29535972

29535972

P/N 29522717 has a gray valve body. Cancelled P/N 29530324 had a green valve body. Orificed nipple assembly; use only for HD 4000R/ B 500R

Assembly Description Accumulator Assembly with Air Solenoid Accumulator Assembly without Air Solenoid

Former Assembly P/N

MD 3000R / B 300R / B 400R Retarder Accumulator See Figure 1 Service Details Same As Group 30-539 In MD/B Parts Catalog, Except For Air Solenoid. Ref No. 1 2 3 4 5 6 7 8 9 10 11 12

Nomenclature Accumulator Assembly With Air Solenoid Accumulator Assembly Cylinder, Body Bolt, Tie-Rod, 3⁄8-24 x 10L 1 End Cap (Steel), Hydraulic End Cap (Steel), Air Piston Seal, Lip Sealring Seal, End Solenoid Assembly, Air Nipple, Automotive Pipe, 3⁄8-18* 2

Part No. 29512151 ** 29512152 ** 29527003 29527004 29527005 29527006 29527007 29527008 29527009 29527010 29522717 443981

Req 1 1 1 4 1 1 1 2 1 2 1 1

* Note: The accumulator assembly for the MD/B does not include a fitting on the OEM side of the air solenoid. Item 12 can be used on both sides of the air solenoid. ** Not serviced as an assembly, must use detail parts. 1 Torque 24–27 lb ft (32–36 N·m). 2 Torque 12–16 lb ft (16–22 N·m).

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MD 3000R / B 300R / B 400R Retarder Accumulator (Phase 1) See Figure 1 Service Details Same As Group 30-539, Except For Parts Listed Below. Ref No. 1 11

Nomenclature Accumulator Assembly With Air Solenoid Solenoid Assembly, Air

Part No.

Req

29535963 ** 29522717

1 1

** Not serviced as an assembly, must use detail parts.

MD 3000R / B 300R / B 400R Retarder Accumulator (Phase 2) See Figure 1 Service Details Same As Group 30-539, Except For Parts Listed Below. Ref No. 1 2 3 4 5 6 10 11

Nomenclature Accumulator Assembly With Air Solenoid Accumulator Assembly Body, Cylinder Bolt, Tie-Rod, 3⁄8-16 x 1011⁄16L 1 End Cap (Aluminum), Hydraulic End Cap (Aluminum), Air Seal, End Solenoid Assembly, Air

Part No.

Req

29535963 ** 29534483 ** 29534485 29534486 29534487 29534488 29534489 29522717

1 1 1 4 1 1 2 1

** Not serviced as an assembly, must use detail parts. 1 Torque 24–27 lb ft (32–36 N·m).

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7-WT-96, Rev. B December, 1999 Product Code(s): 65, 66 Page 5 of 8 HD 4000R / B 500R Retarder Accumulator See Figure 2 Service Details Same As Section 13 In Support Equipment Parts Catalog, Except For Air Solenoid Part Numbers With And Without Orificed Nipple. Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Nomenclature Accumulator Assembly With Air Solenoid Accumulator Assembly Cylinder, Body Bolt, Tie-Rod, 3⁄8-24 x 7L 1 End Cap (Steel), Hydraulic End Cap (Steel), Air Piston Seal, Lip Sealring Seal, End Solenoid Assembly With Nipple, Air Solenoid Assembly, Air Nipple, Automotive Pipe, 3⁄8-18* 2 Nipple Assembly *

Part No.

Req

29522727 ** 29522225 ** 29527011 29527012 29527005 29527006 29527007 29527008 29527009 29527010 29535972 29522717 443981 29514765

1 1 1 4 1 1 1 2 1 2 1 1 1 1

* Note: Item 14 is the OEM side fitting for the air solenoid. The internal diameter of the fitting is reduced for the HD 4000R/B 500R. ** Not serviced as an assembly, must use detail parts. 1 Torque 24–27 lb ft (32–36 N·m). 2 Torque 12–16 lb ft (16–22 N·m).

HD 4000R / B 500R Retarder Accumulator (Phase 1) See Figure 2 Service Details Same As Section 13 in Support Equipment Parts Catalog, Except For Parts Listed Below. Ref No. 1 11 12

Nomenclature Accumulator Assembly With Air Solenoid Solenoid Assembly With Nipple, Air Solenoid Assembly, Air

Part No.

Req

29535964 ** 29535972 29522717

1 1 1

** Not serviced as an assembly, must use detail parts.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-96, Rev. B December, 1999 Product Code(s): 65, 66 Page 6 of 8

HD 4000R / B 500R Retarder Accumulator (Phase 2) See Figure 2 Service Details Same As Section 13 in Support Equipment Parts Catalog, Except For Parts Listed Below. Ref No. 1 2 3 4 5 6 10 11 12

Nomenclature Accumulator Assembly With Air Solenoid Accumulator Assembly Body, Cylinder 3⁄8-16

7 9⁄16L 1

Bolt, Tie-Rod, x End Cap (Aluminum), Hydraulic End Cap (Aluminum), Air Seal, End Solenoid Assembly With Nipple, Air Solenoid Assembly, Air

Part No.

Req

29535964 ** 29534484 **

1 1

29534490

1

29534491 29534487

4 1

29534488 29534489 29535972

1 2 1

29522717

1

** Not serviced as an assembly, must use detail parts. 1 Torque 24–27 lb ft (32–36 N·m).

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1

6

10

3

2

10

5

8

7

4

9

8

V05845

7-WT-96, Rev. B December, 1999 Product Code(s): 65, 66 Page 7 of 8

11

12

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Figure 1. MD 3000R / B 300R / B 400R

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14

12

11

13

1

6

10

3

2

10

5

8

7

4

9

8

V05846

7-WT-96, Rev. B December, 1999 Product Code(s): 65, 66 Page 8 of 8

Figure 2. HD 4000R / B 500R

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Copyright © 2009 Allison Transmission, Inc.

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PARTS CATALOG PC2456EN

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Copyright © 2009 Allison Transmission, Inc.

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PARTS CATALOG PC2456EN

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 11-WT-96 March, 1996 Product Code(s): Page 2 of 2

BEZEL w/GASKET (ITEM 2)

PUSHBUTTON ASSEMBLY (ITEM 1)

GASKET (ITEM 4) GRAPHIC OVERLAY (ITEM 3) DIFFUSER (ITEM 5) PLUNGERS (6) (ITEM 6)

PC BOARD (ITEM 7) ID LABEL LOCATION DUROID SHIELD (ITEM 8)

LL

/RO

MP

PU AD

RO

ON

UL

PA

Y WA

R PE

IST

PL

LD

PO

HA TE

HIG

HO

HO

CIT E CR

CK

LO

F

DIF

MP

DU

Y

M NO

O

EC

H

A

Y

EP

RN

TE

AL

Y

PT

EM

AD

LO

W

LO

M

R NO F

OF

CK

AD

RO

L

L RO

IAL

EC

F

SP

OW

SP

UR

SP

ER

W

PO

MODE LABEL (ITEM 13)

SCREWS (ITEM 9)

Y

RA

AD

RE

T ES

T

LE

O

PT

LO

AX

MP

PU

AD

RO

ST

FIR

SCREW (ITEM 9)

REMOTE ASSEMBLY (ITEM 10) BRACKETS (2) (ITEM 11)

NUTS (2) (ITEM 12)

Figure 1

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PARTS CATALOG PC2456EN

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 27-WT-96, Rev. B September, 2002 Product Code(s): 65, 66 Page 1 of 2

SUBJECT: Correct Installation of Sealrings EQUIPMENT AFFECTED: All WT Transmission Models

Introduction: This SIL will help the technician, when overhauling an Allison WT transmission, to use the correct sealring in the proper location. The color code sealrings have the entire OD surface painted with different color paints indicated below. Units returned from the field have been found to have seal(s) in incorrect locations (switched) or the wrong seal used in a location. Below are WT gasket kits and a definition of the square cut and O-ring seals in each kit, by quantity in the kit, color, part number, diameter, seal type, and usage/location. This SIL will help to clarify the proper location of these seals. Identification: The following are charts for the respective transmission models: MD 3000/B 300/B 400 Models Straight-Through Seal and Gasket Kit—29541087 Qty Color 1 Light Blue 1 Pink 2 Orange 1 Yellow * 1 Yellow 1 No Color Code * Was pink

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P/N 23045612 23045611 23045614 23045615 23045654 23049377

ID 101.1 mm 116.3 mm 178.8 mm 202.1 mm 258.7 mm 368.3 mm

Seal Type Square Cut Square Cut Square Cut Square Cut Square Cut O-Ring

Copyright © 2009 Allison Transmission, Inc.

Usage/Location C1 Piston C2 Piston C1 Piston & PTO Bearing Retainer Balance Piston C5 Piston Converter Cover

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27-WT-96, Rev. B September, 2002 Product Code(s): 65, 66 Page 2 of 2

MD 3000/B 300/B 400 Models Retarder Module Seal and Gasket Kit—29539670 (Before S/N 6510142342) Retarder Module Seal and Gasket Kit—29539671 (S/N 6510142342 or after) Qty Color 1 Yellow 1 No Color Code

P/N 23045654 23047019

ID 258.7 mm 291.7 mm

Seal Type Square Cut O-Ring

Usage/Location C5 Piston Retarder Housing

HD 4000/B 500 Models Straight-Through Seal and Gasket Kit—29541268 Qty Color 1 Yellow * 1 White 1 Orange 1 White 1 Green 1 Light Blue 1 No Color Code * Was pink

P/N 23045615 23048095 23048096 23047945 23048104 23047920 29506675

ID 202.1 mm 137.6 mm 109.6 mm 245.6 mm 239.9 mm 315.2 mm 419.9 mm

Seal Type Square Cut Square Cut Square Cut Square Cut Square Cut Square Cut O-Ring

Usage/Location C1 Piston C2 Piston C1 Piston PTO Bearing Retainer Balance Piston C5 Piston Converter Cover

HD 4000/B 500 Models Retarder Module Seal and Gasket Kit—29541568 Qty Color 1 No Color Code

P/N 23047924

ID 355.2 mm

Seal Type O-Ring

Usage/Location Retarder Housing

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 1-WT-97 January, 1997 Page 1 of 9

SUBJECT: World Transmission Electronic Control (WTEC) External Harness Serviceability EQUIPMENT AFFECTED: All World Transmission Models WTEC II External Harnesses Allison Transmission currently offers External Wiring Harnesses for the WTEC II Control system both as part of transmission assemblies (superassemblies) and as support equipment available through the Allison Parts Distribution Center (PDC). Although not every Original Equipment Manufacturer (OEM) uses the Allison Transmission supplied harnesses, there are a significant number of these harnesses in service. WTEC II External Harnesses include the following: A. B. C. D. E.

Cab and Chassis Harness (one piece, two piece, and custom) Speed Sensor Harness Vehicle Interface Module (VIM) Harness Vehicle Interface Wiring (VIW) Harness Adapter Harness (P/N 29519210)

Allison Transmission will exit from the External Wiring Harness business by the end of December 1997. In preparation for this exit, Allison is making the following policy changes related to serviceability and availability of WTEC II external harnesses: 1.

External harnesses will continue to be available as support equipment through the PDC through December 1997.

2.

External harnesses will continue to be available as part of transmission superassemblies through December 1997.

3.

External harness service parts will continue to be available from the PDC through December 1997.

4.

External harness service parts will also be available from the current Allison harness supplier, St. Clair Technologies. Service parts and complete harnesses can be ordered by either the Allison part number or the St. Clair Technologies part number.

5.

Beginning January 1998, all WTEC II external harnesses and external harness service parts must be ordered from St. Clair Technologies (using either the Allison part number or the St. Clair part number).

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1-WT-97 January, 1997 Page 2 of 9 These policy changes affect the following reference drawings from the WT Controls and General Information (SA2403): AS07-005, AS07-130, AS07-131, AS07-132, AS07-134, AS07-135, and AS07-136. In addition, the harnesses shown in Figures 1, 2, and 3 are also affected by this policy. For service parts information, reference the WT Controls Troubleshooting Manual (SA2470) Appendix E.

4630 mm

VIW harness connects to transmission wiring harness V03521

Figure 1. Vehicle Interface Wiring (VIW) Harness P/N 29518142

6125 mm

A BC

DE F

4600 mm

WIRE 343B

VIM harness connects to vehicle interface module

WIRE 336B V03522

Figure 2. Vehicle Interface Module (VIM) Pigtail Harness P/N 29506606 430 mm

CONVOLUTE CONDUIT 19 mm I.D.

25.0 mm MAX

Connects to transmission main connector (Pre-block configuration)

Bulkhead connects to chassis harness (Post-block configuration)

SIL V03523

Figure 3. Pre-block Transmission to Post-block Wire Harness Adapter P/N 29519210

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 1-WT-97 January, 1997 Page 3 of 9

WTEC III External Harnesses In February 1997, Allison Transmission will be releasing the WTEC III system. Allison Transmission will not offer or supply external harnesses with the WTEC III system. OEMs and distributors have until the end of December 1997 to transition to the WTEC III system for new vehicle installations. In addition, the Allison Transmission PDC will not stock service parts for any WTEC III external harnesses (except the connector kit detailed below). Service parts for WTEC III harnesses must be procured from St. Clair Technologies. If the harness is supplied by a different harness manufacturer other than St. Clair, then the OEM should be contacted for service parts and information. St. Clair Technologies 1050 Old Glass Road Wallaceburg, Ontario, Canada N8A 3T2 Phone: (519) 627-1673 Pax: (519) 627-4227

St. Clair Technologies 1111 Mikesell Street Charlotte, MI 48813 Phone: (517) 541-8166 Fax: (517) 541-8167

St. Clair Technologies, Mexico, Inc. c/o Mequilas Tetakawi Carr, Internationale KM1969 Guadalajara - Nogales, KM2 Empalme, Sonora, Mexico Phone: 011-52-622-34661 Fax: 011-52-622-34662

International customers should contact St. Clair, Canada, for details of local distribution. Allison Distributors and Dealers should still be prepared to repair WTEC III harnesses. If a repair is made by an Allison Transmission Distributor or Dealer, refer to Service Policy Letter #17 for proper processing of the AFA. WTEC III External Harness Technical Information With the release of the WTEC III system, the external harness configuration of WT Transmissions will change. The most significant change involves the addition of a third external harness to the Electronic Control Unit (ECU). External harnesses for the WTEC III system are shown in Figure 4. For a more detailed description of WTEC III external harnesses, reference the WTEC III Controls and General Information (SA2978) drawings AS07-142, AS07-143, AS07-144, AS07-160, AS07-161, AS07-162, AS07-163, AS07-164, and AS07-165. Reference material for servicing WTEC III external harnesses has been included in this SIL for convenience. Complete information on troubleshooting, tools, and service of WTEC III harnesses can be found in WTEC III Electronic Controls Troubleshooting Manual (SA2973). The connector detail parts shown on the charts on pages 5–9 are to be ordered only through St. Clair Technologies. Allison Transmission will, however, offer WTEC III connector repair kit P/N 29532362 for a limited time only. This kit will be available from the PDC through December 1997. The kit will contain the following: WT Connector Repair Kit Quantity 1 3 3 1 1 1 1 1 3 1 1 1 1 20 120

P/N 12191001 15305333 15305371 12129021 12191002 12129022 12191003 12129023 12177289 12160280 15304882 12160494 12176394 12129557 12084912

Part Name Strain Relief – ECU S Seal ECU (all) Connector ECU (all) Retainer ECU S Strain Relief – ECU V Retainer ECU V Strain Relief ECU T Retainer ECU T ECU Connector Position Assurance Shift Selector Connector Shift Selector Cable Seal Shift Selector Lock Shift Selector Conduit Clip Cavity Plug (all) Terminal Socket (all)

In cases where OEMs use connectors on their harnesses that do not appear in this SIL, distributors/dealers should contact the OEM to obtain information regarding tools, service parts, and schematics for these connectors. A last important difference between WTEC II and WTEC III harnesses is wire type. WTEC III will require a TXL grade wire while WTEC II uses GXL grade wire. When repairing WTEC III equipped vehicles, the TXL grade wire must be used.

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1-WT-97 January, 1997 Page 4 of 9 ECU VEHICLE (V) HARNESS ECU TRANSMISSION (T) HARNESS

ECU SELECTOR (S) HARNESS

“V” CONNECTOR (GRAY)

VIW CONNECTOR

“T” CONNECTOR (BLUE)

J 1939 CONNECTOR (OPTIONAL) “S” CONNECTOR (BLACK) DIAGNOSTIC DATA READER (DDR) CONNECTOR

TPS CONNECTOR (OPTIONAL)

VIW CONNECTOR

DEUTSCH DDR CONNECTOR (OPTIONAL) RETARDER MODULATION REQUEST (RMR) CONNECTOR (OPTIONAL)

SCI (J 1587) CONNECTOR (OPTIONAL)

SHIFT SELECTOR CONNECTOR

RMR CONNECTOR (OPTIONAL)

RETARDER ACCUMULATOR CONNECTOR (OPTIONAL) TRANSFER CASE CONNECTOR (MD 3070) (OPTIONAL)

RETARDER CONNECTOR (MD/B 300/B 400) (OPTIONAL)

OUTPUT SPEED SENSOR CONNECTOR

THROTTLE POSITION SENSOR (TPS) CONNECTOR (OPTIONAL) TURBINE SPEED SENSOR CONNECTOR (HD/B 500) Bulkhead Connector (Optional)

VIM CONNECTOR

ENGINE SPEED SENSOR CONNECTOR RETARDER “H” CONNECTOR (HD/B 500) (OPTIONAL)

TRANSMISSION CONNECTOR

RETARDER TEMPERATURE SENSOR CONNECTOR (HD/B 500) (OPTIONAL)

SIL

NOTE: Illustration is not to scale. Actual harness configuration may differ from this illustration. V03382.01

Figure 4. WTEC III External Wiring Harnesses

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 2-WT-97 February, 1997 Page 1 of 7

SUBJECT: World Transmission Electronic Controls III EQUIPMENT AFFECTED: All World Transmission Models

Introduction: In February 1997 Allison Transmission (ATD) will be releasing the World Transmission Electronic Control III (WTEC III) system. The purpose of this Service Information Letter (SIL) is to provide an overview of the new system and to provide serviceability information specific to the new generation of controls. A separate SIL has been made available specific to WTEC III wiring harnesses, therefore, harnesses will not be covered in this SIL. During the period February 1997 to December 1997 all Original Equipment Manufacturers and Distributors specifying Allison World Transmission products must transition from the current WTEC II controls to the new WTEC III controls. After December 1997 Allison Transmission will no longer provide WTEC II controls components for new vehicle installations other than those that are common to both systems. The primary component differences between the two systems involves the following: 1. 2. 3. 4. 5.

Electronic Control Unit (ECU) Pushbutton Shift Selector Lever Shift Selector Strip Pushbutton Shift Selector Pro-Link Diagnostic Tool

The WTEC III Control System is pictured in Figure 1. Components shown in Figure 1 that are not discussed in this SIL will be identical to the WTEC II component. Components shown above are not interchangeable with WTEC II components except the Pro-Link tools which are compatible with both the WTEC II and WTEC III systems. A complete system overview and extensive troubleshooting information for the WTEC III system can be found in the WTEC III Electronic Controls Troubleshooting Manual (SA2973). Detailed mechanical and electrical specifications for the WTEC III system can be found in the WTEC III Controls and General Information Technical Data Book (SA2978).

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 2-WT-97 February, 1997 Page 2 of 7

VEHICLE (V) HARNESS

B LA C K

G

R AY

ELECTRONIC CONTROL UNIT (ECU)

UE BL

TRANSMISSION (T) HARNESS

VIW-V CONNECTOR

“T” CONNECTOR (BLUE)

UE BL

SELECTOR (S) HARNESS

“V” CONNECTOR (GRAY)

J 1939 CONNECTOR (OPTIONAL)

“S” CONNECTOR (BLACK)

PRO-LINK® DIAGNOSTIC TOOL J 38538-D

DIAGNOSTIC DATA READER (DDR) CONNECTOR x 9 8 7

4

5 1

6 2

–

+

3 R TE EN

–

TPS CONNECTOR (OPTIONAL)

VIW-S CONNECTOR

=

0

REMOTE LEVER SELECTOR

SCI (J 1587) CONNECTOR (OPTIONAL)

VEHICLE INTERFACE MODULE (VIM)

DEUTSCH DDR CONNECTOR (OPTIONAL) RETARDER MODULATION REQUEST (RMR) CONNECTOR

SHIFT SELECTOR CONNECTOR

REMOTE PUSHBUTTON SELECTOR

VIM CONNECTOR

RETARDER ACCUMULATOR CONNECTOR TRANSFER CASE CONNECTOR (MD 3070)

RMR CONNECTOR (OPTIONAL)

RETARDER CONNECTOR (MD/B 300/B 400)

CT LE SE

MO

R

DE

N D

OUTPUT SPEED SENSOR CONNECTOR

THROTTLE POSITION SENSOR CONNECTOR

R N D

STRIP PUSHBUTTON SHIFT SELECTORS (EUROPEAN OEM)

THROTTLE POSITION SENSOR (TPS) TURBINE SPEED SENSOR CONNECTOR (HD/B 500) Bulkhead Connector (Optional)

ENGINE SPEED SENSOR CONNECTOR RETARDER “H” CONNECTOR (HD/B 500)

TRANSMISSION CONNECTOR

1

RETARDER TEMPERATURE SENSOR CONNECTOR (HD/B 500)

2 3 D N R

NOTE: Illustration is not to scale. Actual harness configuration may differ from this illustration. V03846

Figure 1. WTEC III Electronic Control Components

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2-WT-97 February, 1997 Page 3 of 7 ELECTRONIC CONTROL UNIT (ECU) ECU Hardware The WTEC III ECU will be available in only one configuration. The configuration is sealed, remote mount, 12/24 Volt, Max Feature. The ECU has improved ambient temperature resistance, improved RFI characteristics, and improved connector corrosion resistance. The WTEC III ECU will be designated as version 8.0. The new uncalibrated ECU part number is 29528963. Shift Selector Interface The WTEC III ECU will incorporate a new simplified remote shift selector interface. A ten wire parallel interface is used between the ECU and the primary remote selector. Ten additional wires are available for a secondary remote selector. There will be no provision for integral shift selectors with the WTEC III system. J1939 Communication Link Compatibility The WTEC III ECU will fully support both SAE J1587 and J1939 communications protocols. Special Function Input/Output Provisions The WTEC III ECU will include provisions for twelve Special Function Inputs and seven Special Function Outputs. This represents an increase of four inputs and three outputs over the current WTEC II ECU. Engine Water Temperature Input The WTEC III ECU will include a new analog input for Engine Water Temperature for use in systems which do not utilize either J1587 or J1939 for this feature. This input will be used to adjust retarder capacity based on water temperature as well as to invoke preselect downshifts to enhance cooler water flow. The set point for these features will be customer modifiable through the Pro-Link. FLASH EEPROM Memory A FLASH EEPROM is incorporated into the WTEC III ECU. This allows the calibration and the program level to be updated electronically from a PCCS capable personal computer. Software level can be updated without having to replace the ECU hardware. The initial software level for the WTEC III ECU will be C02 replacing the last WTEC II software level of P02. ECU Software The WTEC III software will provide numerous new features and improvements over the WTEC II software. These are summarized below. Autodetect Feature A new autodetect feature is added to the WTEC III ECU. This software feature allows the ECU to determine the presence and/or type of certain hardware including the following: a. b. c. d. e.

Retarder Oil Level Sensor (OLS) Throttle Position Engine Coolant Temp. TRANSID

(present, not present) (present, not present) (J1587, J1939, Analog, or PWM) (J1587, J1939, or Analog) (Transmission configuration)

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Items (a-d) are self-explanatory. Item (e) TRANSID will be explained in detail.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 2-WT-97 February, 1997 Page 4 of 7

TRANSID TRANSID is a new WTEC III feature which allows the ECU to autodetect the transmission or control module configuration. The TRANSID feature allows the ECU to adjust calibration parameters based on the type of transmission hardware it detects. The ECU allows this by monitoring the internal harness configuration. Each time Allison Transmission makes a major change to the transmission hardware a new internal harness configuration will also be included in the design to indicate the TRANSID level. If the ECU detects an incompatible hardware configuration and cannot adjust the calibration, a diagnostic code (36-01) will be logged. In this case the software must be changed to match the hardware configuration. NEW INPUT AND OUTPUT FUNCTIONS There are several new special function inputs and outputs for WTEC III. Schematics for these new functions can be found in the WTEC III Controls and General Information Sales Technical Data Book (SA2978). The new functions are shown below: Shift Selector Transition/Secondary Shift Schedule (Function AL) This input function provides for operator selection of dual shift selectors and shift schedules. Primary mode will always be active when shift selector 1 is selected, and secondary mode will always be active when shift selector 2 is selected. Refuse Packer Step Switch (Function AM) This input function limits operation of transmission to first gear and inhibits reverse operation with presence of personnel on rear of vehicle. ISO 9141 Enable/Disable (Function AN) This function enables or disables ISO 9141 communications data flow to the ECU. Lever Shift Selector Interlock (Function T) This output function permits the ECU to assist in the control of a mechanical lock in the lever shift selector. Proper use of this control prevents the operator from moving the shift selector out of NEUTRAL unless specific conditions are met, i.e. the brake pedal is depressed. This feature is only active for the first neutral to range shift following engine start. Strip Shift Selector Range Indicator Control (No assigned function) This output function is required when a Strip Pushbutton Shift Selector is specified. The function is activated on wire no. 176 and allows for a diagnostic response via the Strip Selector range indicator lights. Product Updates/Improvements In conjunction with these new features, the software includes several enhancements over the WTEC II ECU. These improvements include: a. b. c. d. e. f.

retarder/cruise control interaction (eliminate cycling) enhanced retarder operation retarder and engine brake compatibility closed throttle shift quality general shift quality with failed TPS general shift quality with retarder or engine brake

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2-WT-97 February, 1997 Page 5 of 7

SHIFT SELECTORS Pushbutton Shift Selector The WTEC III system will include a completely new pushbutton shift selector P/N 29529429. The pushbutton selector is not compatible with the WTEC II system. The new pushbutton selector is shown in Figure 2. The WTEC III pushbutton selector is functionally identical to the WTEC II selector except for the range display, diagnostic display, and MODE indicator. The new selector utilizes a single digit LED display replacing the two digit Vacuum Fluorescent Display. Diagnostics are still available by simultaneously pressing the UP and DOWN arrows. The range display will show RANGE SELECTED only. The diagnostic information will be displayed one character at a time in the following sequence: diagnostic position diagnostic code

d #1

# #2

diagnostic subcode

#3

#4

(where # = 1,2,3,4, or 5) (where #1 = 1,2,3,4,5, or 6) (where #2 = 1,2,3,4,5,6,7,8, or 9) (where #3 = 1,2,3,4,5,6,7,8, or 9) (where #4 = 1,2,3,4,5,6,7,8, or 9)

Each digit will be displayed for approximately one second. These digits will be displayed in a cycle until either the mode button or any range key is selected or automatically after approximately ten minutes. If the mode button is selected then the diagnostic position will be incremented by one (i.e. - d1 >>> d2) and codes for position 2 will be displayed as above. If no codes are present in a diagnostic position the symbol “-” will be displayed. The MODE indicator for the WTEC III pushbutton is a single LED located in the upper right corner of the MODE button. Strip Pushbutton Shift Selector There will be four configurations of the Strip Pushbutton Shift Selector. These four configurations include 6-position and 3-position selectors in both the vertical and horizontal orientations. These configurations are shown in Figure 2. The Strip Pushbutton Selector will have no means to convey diagnostic/oil level information. If a Strip Pushbutton Shift Selector is utilized diagnostic information must be obtained through either a Pro-Link® 9000 or a customer furnished remote display. The four configurations are shown below:

Configuration Six position, Horizontal Six position, Vertical Three Position, Horizontal Three Position, Vertical

Part Number 29528755 29528756 29528760 29528761

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 2-WT-97 February, 1997 Page 6 of 7

1

MODE ID

R

MODE

N D

D

2

MODE INDICATOR (LED)

3

N

D

R

D N R 1

2

3

D N R

N R

PUSHBUTTON SELECTOR

STRIP PUSHBUTTON SHIFT SELECTORS V03356

Pushbutton Shift Selectors

HOLD OVERRIDE BUTTON

P R

1 MODE

MODE

N

2 3 4 5 D

D

MODE INDICATOR (LED) MODE ID

5 4 3 2

N R P

1

DIGITAL DISPLAY DISPLAY MODE BUTTON

SIX-SPEED, LEFT-HAND LEVER SELECTOR WITH REVERSE TO REAR

SIX-SPEED, RIGHT-HAND LEVER SELECTOR WITH REVERSE TO FRONT

V03355

Typical Lever Shift Selector

Figure 2. Shift Selectors

Lever Shift Selector The WTEC III system will also have a completely new Lever Shift Selector. Like the Pushbutton, the Lever selector will have a single digit LED display. Diagnostic readout will be identical to that described in the section on the Pushbutton Selector. Access to the diagnostic display (and/or oil level display) is accomplished by depressing the ATD Logo/diagnostic button. The selector P/Ns are as follows: Configuration

Part Number

Six Speed, Right Hand, Reverse Front Five Speed, Right Hand, Reverse Front Four Speed, Right Hand, Reverse Front Six Speed, Left Hand, Reverse Front Five Speed, Left Hand, Reverse Front Five Speed, Left Hand, Reverse Rear Four Speed, Left Hand, Reverse Front

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29529613 29529617 29529621 29529633 29529637 29529639 29529641

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 2-WT-97 February, 1997 Page 7 of 7 Pro-link® 9000 Diagnostic Tools

The WTEC III system will require new Pro-Link® 9000 hardware for reprogramming and diagnostics. The following is a list of required updates to the current Pro-Link® 9000 hardware:

Hardware

Tool P/N

Diagnostic Cartridge PROM Update Kit MultiProtocol Cartridge (MPC) Reprogramming PCMCIA Card* Diagnostic Card*

J38500-303 J38500-313 J38500-1500A J38500-1700 J38500-1800

* Requires J38500-1500A to function

Limited diagnostic information for the WTEC III system can be accessed through the current WTEC II Pro-Link® 9000 hardware. This diagnostic information will however be limited to that information that is common to the WTEC II and WTEC III systems. Access to information described in this SIL can only be accessed through either the WTEC III Diagnostic Cartridge or by updating the current WTEC II Diagnostic Cartridge with the PROM update kit or the WTEC III Reprogramming Cartridge. The MultiProtocol Cartridge (MPC) and the Reprogramming Card are required to modify customer constants and alter Calibration packages within the WTEC III ECU. After completing an ATD-approved training class, those ordering a reprogramming cartridge are required to submit a copy of their completion certificate with their order. This serves as proof of eligibility to purchase these items. Training is available from ATD and ATD distributors.

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Pro-Link® 9000 is a registered trademark of MicroProcessor System, Inc., Sterling Heights, MI.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-97 February, 1997 Page 1 of 2

SUBJECT: Deutsch 31-Way Bulkhead Receptacle Connector Panel Nut EQUIPMENT AFFECTED: All WT Post-Block Transmissions Utilizing the 2-Piece Wire Harness and Feedthrough Wire Harness SERIAL NUMBER BREAK: The Serial Number Break for Using the New Nut and Eliminating the Washer is 6510092738 for the MD Series and 6610014631 for the HD Series Introduction: There is a new Composite Panel Nut released P/N 29527000, which replaces Aluminum Panel Nut P/N 29512842 and Lockwasher P/N 23016303. The composite nut allows deletion of the lockwasher while retaining proper torque. This improvement will affect all Allison 2-piece wire harnesses and feedthrough wire harnesses constructed for the World Transmission. Only the new nut P/N 29527000 will be serviced. WARNING: If a lockwasher is used with the new nut, it could prevent the connector plug from fully mating with the receptacle.

P/N 29527000, NEW COMPOSITE PANEL NUT P/N 29512842, FORMER PANEL NUT Torque to 13 – 13.6 N•m (115 – 120 lb in.)

6.35 MAX (.250) PANEL THICKNESS 40.0 (1.57)

55.0 (2.17)

55.0 (2.17)

60.0 (2.36)

41.66 (1.640) 41.40 (1.630)

46.0 (1.81) 52.0 (2.05)

FIREWALL, PANEL, OR BRACKET

Ø

Ø 45.0 (1.77)

BULKHEAD CONNECTOR

Ø 37.5 (1.48)

40.06 (1.577) 39.80 (1.567)

PANEL MOUNTING HOLE V03589

P/N 23016303, FORMER LOCKWASHER

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-97 February, 1997 Page 2 of 2 Identification:

The new bulkhead connector configurations will utilize one (1) nut, P/N 29527000, (.183 inch thick or 4.64 mm) and no lockwasher for retention to a panel, fire wall, or feedthrough harness bracket. The former Panel Nut, P/N 29512842, (.124 inch thick or 3.15 mm) consists of Aluminum Alloy with a black anodized finish and uses a Lockwasher P/N 23016303, whereas the new nut, P/N 29527000, consists of glass-filled Thermoset (ULTEM) with a black finish. WATCH 181 is another source of reference on the new panel nut. Interchangeability and Torque Requirement: Transmissions prior to S/N 6510092738 can be serviced with new nut provided that the lockwasher is removed. Even though both nuts contain equivalent thread characteristics (1.625-18 UNEF-2B), the new nut is slightly thicker. Both nuts can be interchanged, but the new nut P/N 29527000 should never be used with a lockwasher P/N 23016303. If this is done, it could prevent the connector plug from fully mating with the receptacle.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 8-WT-97 March, 1997 Product Code(s): Page 1 of 1

SUBJECT: New Accumulator Air Solenoid EQUIPMENT AFFECTED: Retarder Versions of MD 3000R, HD 4000R, and B 300/400/500R Series World Transmissions SERIAL NUMBER BREAK: MD 3000R, B 300R, and B 400R HD 4000R and B 500R

6510099314 6610016068

DATE OF IMPLEMENTATION: December 4, 1996 A new retarder accumulator air solenoid, P/N 29530324, was first installed on accumulators on December 4, 1996. It replaces the former air solenoid, P/N 29522717. The first retarder models built on that date are identified by serial number 6510099314 for MD 3000R, B 300R, and B 400R models; and serial number 6610016068 for HD 4000R and B 500R models. The accumulator is sold with transmission assemblies and also as a separate piece of support equipment. This makes it possible that transmissions built after the serial numbers noted above might have accumulators with the former air solenoid; and transmissions built before the serial number break might have accumulators with the new air solenoid. The new solenoid, P/N 29530324, has a 12.5 ±1.5 ohm coil while the former solenoid, P/N 29522717, has a 23.5 ±2.4 ohm coil. They are fully interchangeable, forward and backward. Figure 1 shows both the new (current) and former solenoids.

V03848

New (Current) — P/N 29530324

V03849

Former — P/N 29522717

Figure 1. Current and New Accumulator Air Solenoids

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20-WT-97, Rev. A May, 1999 Product Codes: 65, 66 Page 1 of 1

SUBJECT: Gasket Material Change for WT Transmissions EQUIPMENT AFFECTED: All World Transmission Models SERIAL NUMBER BREAK: MD 3000(P), B 300(P), and B 400(P) MD 3000(P), B 300(P), and B 400(P) MD 3070PT HD 4000(P) and B 500(P) HD 4000(P) and B 500(P)

Non-Retarder Retarder Equipped Transfer Case Non-Retarder Retarder Equipped

S/N 6510130689 S/N 6510130768 S/N 6510130768 S/N 6610023271 S/N 6610023288

Introduction: A new gasket material for the MD and HD rear cover, retarder stator, and the MD 3070 transfer case adapter was implemented in production on September 19, 1997. The new gasket material is either green in color and stamped with “D7303C” on the material surface or will have a tab in approximately the two o’clock position when viewed from the rear of the transmission. The new material provides increased tensile strength and torque retention properties. The new gasket material should be used when replacement of any former part number gaskets are required. NOTE: The rear cover, retarder stator, and transfer case adapter M12 bolt torque specification is now 100–120 N·m (74–89 lb ft). The new gasket part numbers for each unique location are shown below: Model MD/B 300/B 400, Non-Retarder MDR/B 300R/B 400R, Retarder MD 3070PT, Transfer Case HD/B 500, Non-Retarder HDR/B 500R, Retarder

Location Rear cover to main housing Stator to main housing Adapter to main housing Rear cover to main housing Stator to main housing

New P/N 29534354 29534357 29534357 29534355 29535902

Former P/N 29503385 29503544 29503544 29501103 29507892

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 3-WT-98, Rev. A March, 1998 Page 1 of 2

SUBJECT: Hardened P3 Ring Gear EQUIPMENT AFFECTED: All HD 4000/B 500 EFFECTIVE SERIAL NUMBER:

6610027070

Introduction: Effective January 1998, P3 ring gear hardness was increased to use common HD/B 500 ring gear manufacturing processing with MD/B 300/B 400 models. Also, due to the increase in the hardness of P3 ring gear, C5 friction clutch internal spline hardness was increased. Interchangeability: Former CR P3 ring gear P/N 29505637 has been replaced by P/N 29534836. Former WR P3 ring gear P/N 29507716 has been replaced by P/N 29534835. Former C5 friction clutch plate P/N 29527014 has been replaced by P/N 29534834. Hardened P3 ring gears P/N 29534836 and P/N 29534835 require the use of hardened C5 friction clutch plate P/N 29534834. Former C5 friction clutch plate P/N 29527014 must only be used with former P3 ring gears P/N 29505637 and P/N 29507716. DO NOT MIX hardened C5 friction clutch plates with former P3 ring gears, former C5 friction clutch plates with hardened P3 ring gears, or former C5 clutch plates with hardened spline C5 clutch plates. Accelerated P3 ring gear spline wear and/or accelerated C5 friction clutch plate internal spline wear and plate failure will result if former components are mixed with current components. Refer to Figure 1 for the identification of current P3 ring gear vs. former P3 ring gear and Figure 2 for the identification of current C5 friction clutch plate vs. former C5 friction clutch plate. Service Parts Information: Former P3 ring gears P/N 29505637 and P/N 29507716 have been completely cancelled. Former C5 friction clutch plate P/N 29527014 will be maintained for service.

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3-WT-98, Rev. A March, 1998 Page 2 of 2

IDENTIFICATION GROOVE

FORMER P3 RING GEAR

HARDENED P3 RING GEAR V04725

Figure 1.

OMITTED SPLINE OR BLUE STRIPE THIS EDGE

FORMER PLATE

HARDENED SPLINE PLATE

HD/B 500 C5

V04724.01

Figure 2.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 5-WT-98, Rev. A November, 1999 Product Code(s): 65, 66 Page 1 of 2

SUBJECT: Oil Drain Plug Design Change EQUIPMENT AFFECTED: All World Transmission Models Introduction: A new design drain plug was implemented in production of all World Transmissions on February 16, 1998 beginning with the following serial numbers. • MD 3000(R), B 300/400(R) • HD 4000(R), B 500(R)

6510147326 6610027897

Its increased length as shown in the illustration below can identify the new drain plug. 0.580 in. (14.73 mm) 0.540 in. (13.71 mm) 0.443 in. (11.25 mm) 0.433 in. (10.99 mm)

0.828 in. (21.03 mm) 0.788 in. (20.01 mm) 0.691 in. (17.55 mm) 0.681 in. (17.29 mm)

0.790 in. (20.06 mm) 0.750 in. (19.05 mm)

FORMER OIL DRAIN PLUG ASSEMBLY – 29503360

0.976 in. (24.79 mm) 0.936 in. (23.77 mm)

CURRENT OIL DRAIN PLUG ASSEMBLY – 29534362 V04792

Interchangeability: The current drain plug can be used in transmissions prior to the serial number break as a replacement or when the former drain plug will not retain torque specification.

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5-WT-98, Rev. A November, 1999 Product Code(s): 65, 66 Page 2 of 2 Field Modification: In the event the channel plate threads cannot retain torque specifications while using the current drain plug P/N 29534362, the channel plate threads can be modified to facilitate the use of drain plug P/N 29510885. This modification requires the use of J 44344-2 Reamer and J 44344-1 Tap. See the following illustration for details.

REAMER J 44344-2

TAP J 44344-1

DRAIN PLUG 29510885 V06145

The following instructions must be used to facilitate the use of drain plug P/N 29510885. This procedure shall be used when reworking damaged drain plug threads after first utilizing Drain Plug P/N 29534362. WARNING: Always wear safety glasses and proper clothing when performing the following procedures. WARNING: Exercise extreme caution to avoid bodily injury when using compressed air. Note: Use an Aluminum Grade Cutting Fluid to prevent a rough finish, which could result in leakage. 1. Install the J 44344-1 Reamer into drill press. Set drill speed to 100 ±25 rpm. 2. Position the channel plate on the drill press, bottom facing upward. Support the channel plate on parallel blocks to prevent resting on the dowel pins. Clamp the channel plate to the drill press to prevent movement during rework operations. 3. Position the J 44344-1 Reamer directly above the drain plug hole; use caution to avoid contacting the hole with the reamer while the drill press is not running. 4. Turn on the drill press. Feed the reamer into the drain hole with a slow and continuous pressure until the stop collar contacts the channel plate. Use cutting fluid continuously during the reaming process. Note: The use of compressed air may be necessary to clear the chips from the reamer during the cutting operation. 5. Turn off the drill press. 6. Remove the channel plate from the drill press. 7. Use J 44344-2 Tap, standard “T” Handle and cutting fluid. Using standard thread tapping procedures, cut threads into the channel plate until the tap turns freely. 8. Thoroughly clean the channel plate; be sure to remove all the aluminum chips. 9. Install and tighten drain plug (P/N 29510885) to 25–32 N·m (18–24 lb ft).

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-98, Rev. A January, 1999 Page 1 of 2

SUBJECT: Chassis Isolation Kits for WT ECUs EQUIPMENT AFFECTED: World Transmissions (WTEC II and WTEC III)

Introduction: Based on field experience, Allison Transmission has determined that electrical transient voltage signals present on the vehicle chassis can cause WTEC Electronic Control Unit (ECU) diagnostic codes. The diagnostic codes that are generated due to these signals can vary. Allison Transmission has determined that isolating a WTEC II ECU from the vehicle chassis can potentially eliminate occurrences of some diagnostic codes. Allison Transmission has also determined that isolating a WTEC III ECU from the vehicle chassis is an effective method of eliminating occurrences of certain diagnostic codes. The list of diagnostic codes shown below should be referenced to determine if chassis isolation of the ECU is necessary. Procedures outlined in the Allison Transmission Electronic Control Troubleshooting Manual for diagnosing the codes shown below should be followed to be sure that causes other than transient voltage signals are identified and corrected. If troubleshooting steps lead to replacement of the ECU, do not replace the ECU at this time. Isolate the ECU and operate the vehicle to determine if isolation corrects the problem. If the code recurs immediately, recalibrate or replace the ECU. WTEC II Diagnostic Codes Affected by Chassis Isolation 34-13 34-14 34-15 34-16

35-00 35-16

69-33 69-34 69-35 69-36 69-41

WTEC III Diagnostic Codes Affected by Chassis Isolation 22-16 64-12

** RMR diagnostic code may not be present but RMR signal may be erratic. Isolation should resolve this issue.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-98, Rev. A January, 1999 Page 2 of 2 ECU Isolation Kit

Allison Transmission has developed a service kit to aid in isolating the ECU. This kit is intended only for ECUs mounted inside the vehicle cab. The isolation kit cannot be used for ECUs mounted in areas that will be exposed to rain, road salt, or severe temperature extremes. The ECU Isolation Kit P/N 29535576 includes the following components: Name Kit, ECU Isolation Sheet, Isolation Bushings, Isolation Sheet, Instruction

P/N

Qty

29535576 29535313 29535314 29535577

1 1 3 1

Additional hardware will be required to isolate ECUs. This hardware is not included in the kit and is dependent on the particular ECU installation. These hardware requirements are outlined in the attached Instruction Sheet P/N 29535577. If all of the hardware shown is not used, damage to the isolation components can occur.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG P/N 29535577 Page 1 of 4 January, 1999 INSTRUCTION SHEET NO. 279 WTEC II and WTEC III ECU Isolation Instructions

ECU Isolation Procedure: Record all diagnostic codes prior to isolation of the ECU. The isolation procedures outlined below apply to the following ECU installations: Cab-Mounted WTEC II ECU (no clip nuts)

Figure 1

Cab-Mounted WTEC II ECU (clip nuts)

Figure 2

Cab-Mounted WTEC III ECU

Figure 3

a). Cab-Mounted WTEC II ECU (No Clip Nuts) — Reference Figure 1 This installation will require: • One ECU isolation kit P/N 29535576 (items 1 and 2) • Three 1⁄4 inch flat washer (item 4) • Three 1⁄4 inch spring lockwasher (item 5) • Three self-locking nut (appropriate size for mounting stud or bolt). Loctite® may be used in place of a self-locking nut (item 6). 1). Disconnect Allison Wire No. 144 from chassis ground. Remove any ring terminals or other fastening aids from the end of the wire. Wrap electrical tape around any bare wire end to ensure no contact is made between Wire No. 144 and the vehicle chassis. Secure wire. 2). Remove the ECU mounting hardware and remove ECU from mounting studs or mounting bolts. 3). Install isolation sheet (item 1) onto mounting studs or bolts. 4). Install three bushings (item 2) into ECU mounting holes. 5). Install ECU with bushings onto mounting studs or bolts. 6). Install hardware as shown in Figure 1 in the following order: washer (item 4), lockwasher (item 5), and nut (item 6). Washer (item 4) must be used or damage to the bushings will result. 7). Torque nut to 8–10 lb ft. Do not overtorque as damage to bushings may result. 8). Using a digital voltmeter, measure resistance between the ECU case and a clean chassis ground location. Resistance to the chassis ground must exceed 10,000 ohms. (This test must be performed with the ECU connectors disconnected.)

Loctite® is a registered trademark of the Loctite Corporation.

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PARTS CATALOG PC2456EN

P/N 29535577 Page 2 of 4 January, 1999

VEHICLE CHASSIS

6* 5* 4* 2

1

*MOUNTING STUDS OR BOLTS

1

MOUNTING DETAIL

2 *4 *5 *6 *NOTE: Not in kit

V04726

Figure 1. Cab-Mounted WTEC II ECU (No Clip Nuts) b). Cab-Mounted WTEC II ECU (Clip Nuts) — Reference Figure 2 This installation will require: • One ECU isolation kit P/N 29535576 (items 1 and 2) • Three 1⁄4 inch flat washers (item 4) •

5⁄16

inch flat washers as required (item 3)

1). Follow Steps 1 and 2 of Section (a). 2). Install three 1⁄4 inch washers (item 4), three bushings (item 2), and 5⁄16 washers (item 3) as required over the three mounting bolts. Note: Use enough 5⁄16 inch washers to assure that bushing does not extend more than 1⁄16 inch beyond mounting panel or bracket. 3). Insert bolts and hardware through panel or mounting bracket. 4). Install isolation sheet (item 1) over mounting bolts. 5). Install ECU with clip nuts onto isolation sheet and mounting bolts. 6). Torque bolts to 10 lb ft max. Do not exceed overtorque as damage to the bushings may result. 7). Using a digital voltmeter, measure resistance between the ECU case and a clean chassis ground location. Resistance to the chassis ground must exceed 10,000 ohms. (This test must be performed with the ECU connectors disconnected.)

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG P/N 29535577 Page 3 of 4 January, 1999

CLIP NUT VEHICLE CHASSIS

1

*MOUNTING STUDS OR BOLTS

1

*4 3* *3

2 4*

2

MOUNTING DETAIL

CLIP NUT

*NOTE: Not in kit

V04728

Figure 2. Cab-Mounted WTEC II ECU (Clip Nuts) c). Cab-Mounted WTEC III ECU — Reference Figure 3 This installation will require: • One ECU isolation kit P/N 29535576 (items 1 and 2) • Three 1⁄4 inch flat washer (item 4) • Six 5⁄16 inch flat washer (item 3) • Three 1⁄4 inch spring lockwasher (item 5) • Three self-locking nut (appropriate size for mounting stud or bolt). Loctite® may be used in place of a self-locking nut (item 6). 1). Disconnect Allison Wire No. 144 from chassis ground. Remove any ring terminals or other fastening aids from the end of the wire. Wrap electrical tape around any bare wire end to ensure no contact is made between Wire No. 144 and the vehicle chassis. Secure wire. 2). Remove the ECU mounting hardware and remove ECU from mounting studs or mounting bolts. 3). Install isolation sheet (item 1) onto mounting studs or bolts. 4). Install three bushings (item 2) into three 5⁄16 inch washers (item 3). 5). Install ECU with bushings onto mounting studs or bolts.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

P/N 29535577 Page 4 of 4 January, 1999 6). Install hardware as shown in Figure 3 in the following order: 1⁄4 inch washer (item 4), 1⁄4 inch lockwasher (item 5), and nut (item 6). Washer (item 4) must be used or damage to the bushings will result. 7). Torque nut to 8–10 lb ft. Do not overtorque as damage to bushings may result. 8). Using a digital voltmeter, measure resistance between the ECU case and a clean chassis ground location. Resistance to the chassis ground must exceed 10,000 ohms. (This test must be performed with the ECU connectors disconnected.) VEHICLE CHASSIS

6* 5* 4* 2

1

*MOUNTING STUDS OR BOLTS

3* 1

MOUNTING DETAIL

*4 *6

2

*3

*5

*NOTE: Not in kit

V04727

Figure 3. Cab-Mounted WTEC III ECU

SIL

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 1 of 18

Subject:

TransID, Wiring, and Troubleshooting

Equipment Affected: World Transmission, All Series Control System:

WTEC II and WTEC III

Serial Number Break: TID 1: Table 3 TID 2: Table 4 (NOTE: These changes are not compatible with transmissions built prior to the 8/94 Block Change.) TransID Description: The TransID feature has been developed to allow Allison Transmission to make minor transmission changes which require calibration changes while retaining both the original transmission A/N and the original calibrated ECU A/N. The purpose of TransID is to reduce the need for OEMs to use cross-reference lists of transmission and calibrated ECU A/Ns when such changes to the transmission are made. OEMs can then continue to order specific transmission A/Ns and calibrated ECU A/Ns and receive all changes made to the transmissions and the changed calibrations. This will reduce the number of A/N changeovers with which an OEM must contend as changes are incorporated into World Transmissions. The basis for the TransID system is the creation of a TransID wire in the WTEC III system to provide the signal to the ECU of the TransID level of the transmission. This wire will at first be connected directly to the Analog Ground (wire 135) to signal TransID level 1 (TID 1) (see Figures 3 and 4). TransID levels 2 through 8 will then be indicated by connecting the TransID wire in sequence to the ground of solenoids A, B, C, D, E, G, and F (see Figure 5). Corresponding to the hardware changes is the ability in the V8A WTEC III ECU to load a calibration with up to eight variations. The connection point of the TransID wire will provide the signal to tell the ECU which calibration is required by the transmission. Whenever a TransID level change is to be made, the new TransID level calibrations will be placed in the PROM Calibration Configurator System (PCCS) before the change(s) is(are) made in production to the transmissions. All ECUs programmed and sold after that date will then be loaded with the new TransID level calibration. These ECUs will contain calibrations for the new level transmission and all previous TransID levels and will automatically load the correct calibration for the transmission based on the TransID signal sensed by AutoDetect during the first twenty-five engine starts. This eliminates worry on the part of the OEM of coordinating the implementation of the new ECU and the new transmission and allows their focus to be on using the stock of the earlier level ECU. In this SIL, TransID level will be indicated interchangeably as TransID n or TID n (n = level). Software version will be abbreviated by using V for version (i.e., version 6E = V6E).

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 2 of 18 ECU Compatibility With TransID Level:

Table 1 shows the compatibility of the different ECU software levels with the different TransID level transmissions. Table 1.

WTEC II WTEC III

CIN Compatibility Number

Software Level

07 08 0A

V6E V7 and V7A V8

0B

V8A

Compatible with TransID Level pre-TransID and TID 1 pre-TransID and TID 1 TID 1 TID 1 and TID 2 (and beyond)

ECU Production Dates until 9/94 9/94 until 12/97 2/97 until 9/97 beginning 10/97

The manufacture and sale of both WTEC II and WTEC III ECUs during most of 1997 required a means of using a common transmission with either a WTEC II or a WTEC III ECU. A TID 1 transmission is the common transmission configuration for both control systems and production began in September, 1996 (see Table 3). A TransID level 1 transmission is compatible with V6E, V7, V7A, V8, and V8A ECUs. TransID level 2 transmissions were produced beginning in late December, 1997 (see Table 4). A TransID 2 transmission is compatible with only V8A ECUs. Pre-TransID transmissions are only compatible with V6E, V7, and V7A ECUs. Pre-TransID transmissions were produced before the first S/N break in Table 3. Description Of TransID Changes To The Transmissions: TransID 1 Changes (Reference Figures 3 and 4) The internal wiring harness wiring change to make a TID 1 transmission was put into production before the introduction of the WTEC III system. The TID 1 internal harness was made by connecting the C3 Pressure Switch ground (digital/ signal ground; WTEC II wire 161) to the Sump Temperature Sensor and Oil Level Sensor ground (analog ground; wire 135) in the internal harness. In WTEC II, the signal ground wire (wire 161) is routed through the transmission connector, terminal W, and then to the ECU, terminal B27. In WTEC III, this same wire in the internal harness becomes the TransID wire (wire 195), and it goes to the ECU, terminal T13 (blue connector). The purpose of TransID 1 was to provide a common transmission for use with both WTEC II and WTEC III systems (V7A and V8). The only difference between a pre-TransID transmission and a TransID 1 transmission is the internal wiring harness which connects the digital and analog grounds on the TID 1 harness. Adapter harness P/N 200100 can be ordered from St. Clair Technologies to provide the same connection outside the transmission and allow a pre-TransID transmission to be “converted” to a TransID 1 transmission. TransID 2 Changes (Reference Figure 5) The purpose of the TransID 2 change is to indicate the use of new sump and retarder temperature sensors (thermistors) and a new MD retarder design. The new retarder requires a different calibration than the old retarder. Retarder performance complaints will occur if the new retarder is controlled by the old retarder calibration or the old retarder is controlled by the new retarder calibration. TransID 2 internal harnesses contain both the new sump temperature sensor and a new connection point for the TransID wire. The TransID wire (195) is connected to Solenoid A ground (wire 120) to signal TID 2 to the ECU. The new temperature sensors are discussed below. A TransID 2 transmission will only work with a V8A ECU (WTEC III) and V8A ECUs are calibrated to accommodate both TransID 1 and TransID 2 transmissions. New Retarder Temperature Sensor (Thermistor) The new retarder thermistor used on TransID 2 retarder model transmissions has a molded connector and is the same on all TransID 2 retarders. The TransID 1 and pre-TransID retarder thermistor had a two terminal pigtail connector attached to it when it was used on B 500R/HD 4000R transmissions. It was part of a retarder harness assembly when used on B300R/B 400R/MD 3000R transmissions. The following section describes the new and old temperature sensors. A graph and a table of resistance values for different temperatures are also included.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 3 of 18

New Temperature Sensors; Resistance Vs. Temperature Characteristics Figure 1 is a graph of the temperature indicated by the resistance measured in the new and the old thermistors. The new thermistors have a negative temperature coefficient which means the indicated temperature increases as the measured resistance decreases within a range of about 200,000 ohms (Ω) down to about 50 ohms (Ω) for the sump thermistor and about 400,000 ohms (Ω) down to about 60 ohms (Ω) for the retarder thermistor. The old thermistors (sump and retarder) have a positive temperature coefficient which means that the indicated temperature increases as the measured resistance increases within a range from about 500 ohms (Ω) up to about 2500 ohms (Ω). The two thermistors require different ECU calibrations. Mismatches between the ECU and the transmission, as shown in Table 4, can cause performance problems or diagnostic codes to be set. This is why the TID 2 transmission is not compatible with the WTEC II ECU (V6E, V7, or V7A) or with the WTEC III ECU (V8). The proper shift and temperature characteristics for both the TID 1 and the TID 2 transmission are calibrated in the V8A WTEC III ECU and the proper calibration will be activated by the ECU according to the TransID wire (wire 195) connection point in the internal harness.

RESISTANCE-TEMPERATURE CHARACTERISTIC CHART 1,000,000

SENSOR RESISTANCE (Ω)

100,000

10,000

1,000

100

10

1 – 40

–10

20

50

– 40

14

68

122

80

110

140

170

200

ºC

176

230

284

338

392

ºF

TEMPERATURE WTEC III (V8A) Negative Temperature Coefficient Sensor — Retarder WTEC III (V8A) Negative Temperature Coefficient Sensor — Sump WTEC II (V6E, V7, and V7A) and WTEC III (V8) Positive Temperature Coefficient Sensor — Sump and Retarder (for comparison only)

V04711

Figure 1.

(NOTE: Look carefully at the graph. The scale for the resistance {on the left side} is not constant {linear}. It is logarithmic which means it can display a great range of values within a small space. Each division of the resistance scale of the graph is ten units, but the units vary from 1 to 100,000 ohms. The range of resistance for the old thermistor is very small when compared with that of the new thermistors. If the scale of the graph was constant, it would be impossible to identify the line for the old thermistors within this SIL.)

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 4 of 18

Table 2 shows the minimum and maximum resistance values of the three types of sensors every 5°C from –50°C to 200°C (–58°F to 392°F). Table 2. WTEC III Retarder Deg. C –50 –45 –40 –35 –30 –25 –20 –15 –10 –5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140

20091001

Deg. F –58 –49 –40 –31 –22 –13 –4 5 14 23 32 41 50 59 68 77 86 95 104 113 122 131 140 149 158 167 176 185 194 203 212 221 230 239 248 257 266 275 284

Min Ohms

Max Ohms

352,399 254,431 185,693 136,915 101,929 76,579 58,033 44,341 34,145 26,474 20,690 16,292 12,921 10,319 8,294 6,708 5,458 4,465 3,673 3,039 2,527 2,113 1,775 1,498 1,269 1,081 924 793 683 591 513 447 390 342 301 265 234

452,385 323,531 233,941 170,930 126,126 93,937 70,584 53,483 40,850 31,479 24,454 19,141 15,092 11,982 9,576 7,701 6,231 5,070 4,148 3,414 2,826 2,351 1,966 1,651 1,394 1,181 1,005 859 737 635 549 476 415 363 318 280 247

WTEC III Sump/Engine

WTEC II Sump/Retarder

Min Ohms 202,642 142,089 100,865 72,437 52,594 38,583 28,582 21,371 16,120 12,261 9,399 7,263 5,658 4,441 3,511 2,795 2,240 1,806 1,465 1,195 980 809 671 559 469 395 334 284 242 207 178 160 133 116 101 88 78 68 60

Min Ohms 510

Max Ohms 226,183 157,621 107,181 76,811 55,654 40,745 30,125 22,480 16,924 12,848 9,831 7,587 5,902 4,626 3,653 2,904 2,326 1,875 1,521 1,240 1,017 839 697 581 487 410 347 295 252 216 186 161 139 121 106 93 82 72 64

Copyright © 2009 Allison Transmission, Inc.

Max Ohms 541

562

592

617 647 677

647 676 705

740

768

807

834

877

902

951 990 1,026

974 1,010 1,051

1,103

1,132

1,185

1,219

1,268

1,307

1,357 1,402 1,445

1,400 1,449 1,500

1,538

1,602

1,636

1,705

1,736

1,813

1,840 1,889 1,939

1,925 1,986 2,048

2,049

2,166

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 5 of 18 Table 2. (cont’d) WTEC III Retarder

Deg. C

Deg. F

145 150 155 160 165 170 175 180 185 190 195 200

293 302 311 320 329 338 347 356 365 374 383 392

Min Ohms

Max Ohms

208 184 164 147 131 118 106 95 86 78 71 64

219 194 173 155 138 124 112 101 91 83 75 68

WTEC III Sump/Engine

WTEC II Sump/Retarder

Min Ohms

Min Ohms

Max Ohms

53 47

56 50

Max Ohms

2,162

2,290

2,274

2,420

2,390 2,446

2,553 2,625

S/N Breaks: Internal Harnesses; TID 1 All models of the World Transmission were built with the TransID 1 internal (feedthrough) harness beginning in September, 1996. Two changes were rolled into this update: the wiring change for TID 1 and a change to use a molded channel rather than the braided covering which was previously used. Both changes were rolled into the same internal harness P/N even though there was a delay in implementing the channel which resulted in the two S/N breaks. Table 3 lists the harness P/Ns for the different transmission models along with the S/Ns for both changes for each harness. Table 3. TransID 1 S/N Breakpoint Pre-TransID Harness P/N

TransID 1 Harness P/N

S/N at Wiring Change

S/N at U-Channel

MD 3000/B 300/B 400 w/OLS

29516322

29529472

6510088864

6510096671

MD 3000/B 300/B 400 w/o OLS

29516323

29529473

6510089316

6510096683

MD 3070 PT

29516324

29529474

6510090786

6510096675

HD 4000/B 500 w/OLS

29516325

29529475

6610014067

6610015591

HD 4000/B 500 w/o OLS

29516326

29529476

6610014084

6610015700

Transmission Model

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-98, Rev. A March, 1999 Page 6 of 18 Internal Harnesses, TID 2 The internal harness change to all models for TID 2 began in late December, 1997 production. The S/N breakpoints are shown in Table 4. Table 4. TransID 2 S/N Breakpoint

TransID 1 Harness P/N

TransID 2 Harness P/N

S/N at Thermistor and Wiring Change

MD 3000/B 300/B 400 w/OLS

29529472

29533652

6510141464

MD 3000/B 300/B 400 w/o OLS

29529473

29533653

6510141470

MD 3070 PT

29529474

29533654

6510142172

HD 4000/B 500 w/OLS

29529475

29533655

6610026328

HD 4000/B 500 w/o OLS

29529476

29533656

6610026319

Transmission Model

New Retarder Temperature Sensor (Thermistor); TransID 2 Table 5 shows the old (pre-TransID and TransID 1) and the new (TransID 2) part numbers of the retarder temperature sensors and the serial number when the change was made. Table 5. New Retarder Temperature Sensor S/N Breakpoint

Transmission Model

Former Thermistor Used

P/N Where Former New Thermistor Thermistor Used P/N (TID 2)

First S/N For New Thermistor

MD 3000R/B 300R/B 400R built into retarder harness

29510662

15326309

6510142059

HD 4000R/B 500R

29511861

15326309

6610026472

built with connector attached

New Engine Coolant Temperature Sensor (Thermistor) An engine coolant temperature sensor is available to provide an analog signal of the engine coolant temperature. Engine coolant temperature is used to signal a reduction in retarder capacity or pre-selected downshifts as engine coolant temperature increases above a specified temperature. The engine coolant temperature sensor is P/N 12191170. It has an encapsulated copper sealing washer. This sensor is compatible with V8 and V8A calibrations.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 7 of 18

Wiring Schematics: Original Internal Harness Wiring Figure 2 shows the original wiring of the internal harness with a separate path for grounding the C3 pressure switch. This is only compatible with WTEC II ECUs (V6E, V7, and V7A). A 18 A 27

ECU A

B A

A9 A1

TRANSMISSION A B

A D

A B

B

A B

E

A B

C

A B

G

A B

F

A B

ECU 120 WHITE

G

102 ORANGE

A

131 BLUE

M

128 ORANGE

J

121 VIOLET

H

129 VIOLET

K

103 GREEN

B

130 YELLOW

L

104 WHITE

C

107 GREEN

E

110 WHITE

F

161 YELLOW

W B

B

135 GREEN

N C3 PRESSURE SWITCH

165 BLUE

Y

106 WHITE

D

147 VIOLET

P A

A

A

162 WHITE

X

A 20

A SOL

A 31

SOLENOID GROUND 1 D SOL

A 28

B SOL

A2

A 29

SOLENOID GROUND 2 E SOL

A3

C SOL

A 21

A4

SOLENOID GROUND 3 G SOL

A7

F SOL HI

A 10

F SOL LO

A 30

B 27 SIGNAL GROUND B 1 ANALOG GROUND B 31 OIL LEVEL A 6 OLS POWER B 13 SUMP TEMP INPUT B 28 C3PS INPUT V04679

Figure 2.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 8 of 18 TransID 1 Wiring

Figures 3 and 4 show the wiring change that was made at the first S/N break to create the TransID 1 level internal harness. Figure 3 shows the WTEC II TID 1 wiring with the C3 Pressure Switch grounded to both the analog and signal (digital) grounds. Figure 4 shows the WTEC III TID 1 wiring with the TransID wire connected to the analog ground along with the C3 pressure switch, oil lever sensor, and thermistor. TransID 1 transmissions are compatible with WTEC II ECU software levels V6E, V7, and V7A and WTEC III ECU software levels V8, and V8A. A 18 A 27

ECU A

B A

A9 A1

TRANSMISSION

A

A B

D

A B

B

A B

E

A B

C

A B

G

A B

F

A B

TransID 1

ECU 120 WHITE

G

102 ORANGE

A

131 BLUE

M

128 ORANGE

J

121 VIOLET

H

129 VIOLET

K

103 GREEN

B

130 YELLOW

L

104 WHITE

C

107 GREEN

E

110 WHITE

F

161 YELLOW

W B

B TID1

C3 PRESSURE SWITCH

135 GREEN

N

165 BLUE

Y

106 WHITE

D

147 VIOLET

P A

A

A

162 WHITE

X

A 20

A SOL

A 31

SOLENOID GROUND 1 D SOL

A 28

B SOL

A2

A 29

SOLENOID GROUND 2 E SOL

A3

C SOL

A 21

A 30 A4

SOLENOID GROUND 3 G SOL

A7

F SOL HI

A 10

F SOL LO

B 27 SIGNAL GROUND B 1 ANALOG GROUND B 31 OIL LEVEL A 6 OLS POWER B 13 SUMP TEMP INPUT

SIL

B 28 C3PS INPUT V04680

Figure 3.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 9 of 18

TRANSMISSION FEEDTHROUGH HARNESS CONNECTOR

SOLENOID CONNECTOR AY GR

ECU N

B

A

K AC

BL

“T” CONNECTOR (BLUE)

UE

BL

Y A

T16 T32

UE BL

D

T1

T17

TRANSMISSION A B

A

TID 2

D

A B

B

A B

TID 5

TID 3

E

A B

C

A B

TID 6

TID 4

G

A B

F

A B

TID 7

TID 8

G

TID2

A TID5

M

TID3

J H

TID6

K

TID4

B L C

TID7

E F

TID8

ECU 120–T4 WHITE 102–T1 ORANGE 131–T21 BLUE

128–T20 ORANGE 121–T2 TAN 129–T6 TAN

103–T5 GREEN 130–T17 YELLOW 104–T7 WHITE

107–T3 GREEN 110–T22 WHITE

T4 T1 T21

A SOL SOLENOID A, D, J POWER D SOL

B SOL

T20 T2 T6

SOLENOID B, E POWER E SOL

C SOL

T5 T17 T7

A HI

SOLENOID C, G POWER G SOL

T3

F SOL POWER

T22

F SOL

TransID 1 W A

A

N

TID1

Y

195 YELLOW 135 GREEN 165 BLUE 124 PINK

D C3 PRESSURE SWITCH

147 TAN

P B

B

X

162 WHITE

Future Use

T13 TransID T25 ANALOG GROUND T26 OIL LEVEL T9

SENSOR POWER

T27 SUMP TEMP INPUT T12 C3PS INPUT

V04681

Figure 4.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 10 of 18 TransID 2 Wiring

Figure 5 shows the wiring change which was made to the internal harness to indicate TransID 2. The TransID wire (195) is connected to Solenoid A ground (wire 120). This change is only compatible with V8A WTEC III ECUs. Future connection points for TransID levels 3 through 8 are also indicated. At this time, TransID levels 3 through 8 are undefined and reserved for future use. TRANSMISSION FEEDTHROUGH HARNESS CONNECTOR

SOLENOID CONNECTOR AY GR

ECU N

B

A

K AC BL

UE BL

Y A

T16 T32

UE

D

BL

T17

TRANSMISSION A B

A

TID 2

D

A B

B

A B

TID 5

TID 3

E

A B

C

A B

TID 6

TID 4

G

A B

F

A B

TID 7

TID 8

TID2

G A TID5

M

TID3

J H

TID6

K

TID4

B L C

TID7

E F

TID8

W A

A

N

ECU 120–T4 WHITE 102–T1 ORANGE 131–T21 BLUE

128–T20 ORANGE 121–T2 TAN 129–T6 TAN

103–T5 GREEN 130–T17 YELLOW 104–T7 WHITE

107–T3 GREEN 110–T22 WHITE

195 YELLOW 135 GREEN 165 BLUE

Y C3 PRESSURE SWITCH

124 PINK

D

147 TAN

P B

B

X

T1

162 WHITE

Future Use

T4 T1 T21

A SOL SOLENOID A, D, J POWER D SOL

B SOL

T20 T2 T6

SOLENOID B, E POWER E SOL

C SOL

T5 T17 T7

A HI

SOLENOID C, G POWER G SOL

T3

F SOL POWER

T22

F SOL

T13 TransID T25 ANALOG GROUND T26 OIL LEVEL T9

SENSOR POWER

T27 SUMP TEMP INPUT

SIL

T12 C3PS INPUT

V04682

Figure 5.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 11 of 18

Hardware Changes; Illustrations And Terminal/Connector Repair Procedures: U-Channel Wiring Harness Change Figure 6 illustrates the former braided covering and the new U-Channel internal harnesses installed on control modules. Figure 7 illustrates the molded U-Channel in more detail.

V04674

Figure 6. C2 SOLENOID (B) LU SOLENOID (F) C1 SOLENOID (A)

OIL LEVEL SENSOR (HD/B 500)

C3 PRESSURE SWITCH TURBINE SPEED SENSOR (MD/B 300/B 400 Omitted in HD/B 500)

DEUTSCH FEEDTHROUGH HARNESS CONNECTOR STANDOFF (HD and MD are different heights)

C4 SOLENOID (D) OIL LEVEL SENSOR (MD/B 300/B 400)

TEMPERATURE SENSOR LO SIGNAL SOLENOID (N) (MD 3070) C6 SOLENOID (J) (MD 3070)

FORWARD SOLENOID (G) C5 SOLENOID (E) C3 SOLENOID (C) V03383

Figure 7.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 12 of 18 New Sump Temperature Sensor (Thermistor); TransID 2

Figure 8 illustrates the new sump thermistor and related parts which were implemented at the TransID 2 change. The internal harness will now be equipped with a two-terminal connector near the bottom of the standoff. The thermistor will be plugged onto that connector. The connector service procedure follows Figure 8.

SECONDARY LOCK P/N 12047664

TERMINAL P/N 12047767 CONNECTOR P/N 12047662 SENSOR P/N 12129691

Lock terminal here

SOCKET TERMINAL

WIRE

J 42215 CRIMPING TOOL

V04673

Figure 8.

SIL

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 13 of 18

Connector and Terminal Repair: For repair of the sump temperature sensor (thermistor) connector, perform the following procedures. Connector/Terminal Repairs Crimping Tool

J 42215 (with terminal positioner removed)

Remover Tool

J 35689-A Quantity

Description

Packard P/N

1

Sump Temperature Sensor

12129691

1

Connector, Black

12047662

2

Terminal

12047767

1

Secondary Lock

12047664

Terminal Removal: 1. Remove the secondary lock from the connector. 2. Insert needle end of terminal remover J 35689-A into the small notch in the front of the connector cavity of the terminal to be removed (refer to Figure 8). 3. Push the lock tang toward the terminal. 4. Pull the wire and terminal out of the connector. 5. Cut the terminal between the core and insulation crimp to minimize wire loss. Terminal Crimping: 1. Strip insulation approximately 4.5 mm. 2. Remove the spring-loaded terminal positioner from the J 42215 crimping tool. 3. Insert the new terminal to be crimped in the J 42215 crimping tool. Squeeze the crimper handles a couple clicks to start the crimping process but leave room to insert the wire end. 4. Insert the bare wire end into the terminal. Squeeze the crimper handles to complete the crimping process and until the crimper handles open when released to remove the terminal/wire from the tool. 5. Be sure lock tang is positioned to allow proper retention of the terminal in the connector. 6. Push the terminal completely into the cavity. (A click will be heard and the terminal should stay in place if the wire is pulled.) 7. Install the secondary lock in the connector.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-98, Rev. A March, 1999 Page 14 of 18 New Retarder Temperature Sensor (Thermistor); TransID 2 The connector to the new retarder thermistor used on all TransID 2 retarder model transmissions is shown in Figure 9. The service procedure follows Figure 9.

SOCKET TERMINAL (FEMALE) P/N 12124075 CONNECTOR SEAL 12110513

RETARDER TEMPERATURE CONNECTOR – P/N 12162852

CABLE SEAL 12110514

Lock terminal here

SOCKET TERMINAL

WIRE

J 42215 CRIMPING TOOL V04653.01

Figure 9.

SIL

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 15 of 18

Connector and Terminal Repair: For repair of the retarder temperature sensor (thermistor) connector, perform the following procedures. The retarder temperature sensor has a molded connector and is not repairable. Connector/Terminal Repairs Crimping Tool

J 42215 (with terminal positioner removed)

Alt. Crimping Tool

12039500 (Delphi Packard P/N)

Remover Tool

J 35689-A Quantity

Description

Packard P/N

1

Connector, Black

12162852

2

Terminal

12124075

2

Seal, Connector (brown)

12110513

1

Seal, Cable (green)

12110514

Terminal Removal: 1. Insert needle end of terminal remover J 35689-A into the small notch in the front of the connector cavity of the terminal to be removed (refer to Figure 9). 2. Push the lock tang toward the terminal. 3. Push the wire and terminal out of the front of the connector as far as necessary to replace the terminal. 4. Cut the terminal between the core and insulation crimp to minimize wire loss. Terminal Crimping: 1. Strip insulation approximately 4.5 mm. 2. Remove the spring-loaded terminal positioner from the J 42215 crimping tool. 3. Insert the new terminal to be crimped in the J 42215 crimping tool. Squeeze the crimper handles a couple clicks to start the crimping process but leave room to insert the wire end. 4. Insert the bare wire end into the terminal. Squeeze the crimper handles to complete the crimping process and until the crimper handles open when released to remove the terminal/wire from the tool. 5. Be sure lock tang is positioned to allow proper retention of the terminal in the connector. 6. Pull the terminal completely into the cavity. (A click will be heard and the terminal should stay in place if the wire is pushed.)

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 16 of 18

WTEC II and WTEC III ECU Responses to Pre-TransID, TransID 1, and TransID 2 Transmissions: Table 6 shows the compatibility of the various configurations of ECUs with the different transmission TransID possibilities. Table 6. ECU, Shifter, and Harness are:

WTEC II

WTEC II

WTEC III

WTEC III

Version 6 - CIN 07 12 Volt ECU: Basic or Max Feature Selector - Remote or Integral

Version 7/7A - CIN 08 12/24 Volt ECU: Basic or Max Feature Selector - Remote or Integral

Version 8 - CIN 0A 12/24 Volt ECU: Max Feature only Selector - Single Digit Display, Remote Only

Version 8A - CIN 0B 12/24 Volt ECU Max F eature only Selector - Single Digit Display, Remote Only

YES

YES

NO

NO

Will it work?

Proper function

Proper function

See Post-Block 1994

See Post-Block 1994

What will happen?

None needed

With Adapter harness P/N 29519210

Not likely to find Not likely to find Changes WTEC III harness with WTEC III harness with which are pre-block trans. pre-block trans. compatible

YES

YES

NO

Proper function

Proper function

Generates codes 32xx, 55xx1 Generates codes 32xx, Temperature Characteristics: 55xx1 All models2: Retarder models3:

Update harness with connector kit P/N 29519127

None needed

Convert to TID 1 Internal harness or install Adapter P/N 2001004 for proper function

Convert to TID 1 Internal harness or install Adapter P/N 2001004 for proper function

Changes which are compatible

YES TID #1 WTEC II: Signal ground Proper function tied to analog ground WTEC III: TID wire Update harness with tied to analog ground connector kit P/N 29519127

YES

YES

YES

Will it work?

Proper function

Proper function

Proper function

What will happen?

None needed

None needed

None needed

Changes which are compatible

TID #2 WTEC III only: TID wire tied to “A” Solenoid ground

NO

NO

NO

YES

Will it work?

Generates code 44 125

Will use TID 1 Cal and Proper function Generates code 44 and temperature codes: generate codes: All models:6 All models:6 Retarder models:7 Retarder models:7 Retarder performance Retarder performance will be incorrect. will be incorrect

What will happen?

Unlikely configuration. Non-Retarder models would work if converted to TID 1 and latest WTEC II calibration installed: MD retarder models will also require conversion to old style retarder. HD Retarder will also require old retarder temperature sensor.

Non-Retarder and HD Retarder models will work if converted to TID 1 and latest WTEC II calibration installed: MD retarder models will also require conversion to old style retarder. HD Retarder will also require old retarder temperature sensor.

Changes which are compatible.

Transmission is: Pre-TID Pre-Block 1994 Square Connector See 45-WT-94

Pre-TID Post-Block 1994 Round Connectors See 45-WT-94 WTEC II only: No TID wire; signal and analog grounds are separate

20091001

NO

125

Recalibrate to Version 8A (TID 2)

Copyright © 2009 Allison Transmission, Inc.

None needed

Will it work? What will happen?

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-98, Rev. A March, 1999 Page 17 of 18

Table Footnotes: 1 2 3 4 5

6

7

32 00 on MD 3070PT only, 32 77 in reverse, 32 33 in 3rd, 32 55 in 5th, 55 17 on 1 to R, 55 27 on 2 to R, 55 87 on N1 to R, and 55 97 on NVL to R. Temperature characteristics, all models: Sump temperature reading will decrease from 64°C (147°F) down to 30°C (86°F) as the actual temperature increases from –40°C to 149°C (–40°F to 300°F). Temperature characteristics, retarder models: Retarder temperature reading will decrease from 107°C to 65°C (225°F to 149°F) as the actual temperature increases from –40°C to 149°C (–40°F to 300°F). Available from St. Clair Technologies, Inc.; 1050 Old Glass Road; Wallaceburg, Ontario, Canada N8A 3T2; Phone: 519-627-1673; Fax: 519-627-4227 Solenoid A — Short-to-Ground code (code 44 12) will be set because of connection of WTEC II signal ground to the “A” solenoid po wer wire. The sub-code will change as the TransID level increases. TID 8 (F Sol) will set code 43 21 because connection is to low side of solenoid coil. All models: Code 33 23: When transmission temperature is less than 26°C (79°F), it will be calculated as greater than 177°C (351°F) and a default sump temperature value of 200°F will be used. Code 24 23: When transmission temperature is less than 32°C (90°F), it will be calculated as greater than 128°C (262°F) and upshifts will be limited to a maximum of 4th gear on most calibrations. Code 33 12: When transmission temperature is greater than 65°C (149°F), it will be calculated as less than –45°C (–49°F) and a default sump temperature value of 200°F will be used. Retarder models: Code 62 23: When transmission temperature is less than 61°C (142°F), it will be calculated as greater than 177°C (351°F) and no inhibited operation will occur. Code 61 00: When transmission temperature is less than 63°C (145°F), it will be calculated as greater than 168°C (335°F) and no inhibited operation will occur. Code 62 12: When transmission temperature is greater than 110°C (230°F), it will be calculated as greater than –45°C (–49°F) and no inhibited operation will occur.

In the future, any connection of a V8A or higher ECU (TID 2 thru 7) with a transmission at least one TransID level higher (TID 3 thru 8) than the ECU will log a code 36 01 and use the highest level of calibration programmed into the ECU. Transmission performance will be affected according to the incompatibility encountered by the mismatch of TransID numbers. An open circuit on the TransID wire (wire 195) is interpreted the same as the connection to analog ground and indicates TID 1. A short-to-battery on wire 195 on a TID 2 or higher transmission will not allow the ECU to identify the TransID level of the transmission and a code 3602 will be set. The ECU will use the TID 1 shift calibration, temperature calibration, and retarder calibration, and no shifts will be adapted. Operation will be limited by the temperature codes which will be set. Any connection between an ECU and a transmission where the ECU is of an equal TransID level or higher (TID 1 thru 8) than that of the transmission (TID 1 thru 8) will work OK because the ECU will be calibrated to include all calibration variations from TID 1 up to the level indicated on the ECU.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-98, Rev. A March, 1999 Page 18 of 18 Additional Notes: TransID parts must not be mixed within a transmission. Part replacement requires the correct TID version of the part. The proper part can be identified in the parts catalogs by using the parts list for the engineering group installed in the transmission on the day the transmission was built. “TID 1” is marked on the part number label on internal harness. If there are questions concerning the harness configuration, use the S/N break to identify the TransID level. “TID 2” is marked on the part number label on internal harness, the transmission data tag, and on the ECU label. There will be some TransID 1 transmissions specially produced after the S/N break shown in Table 2. The internal harness label and the transmission data tag will be marked to indicate “TID 1.” If there are questions about the maximum TransID level programmed into the calibration, about the transmission TransID level recognized by the ECU, or about the calibration TransID level the ECU selected to use, use the Pro-Link diagnostic tool to view those levels. Any differences between the levels expected by part numbers, markings or S/N breaks and those indicated by the Pro-Link are most likely caused by damage to the TransID wire. Look for opens, shorts-to-ground, shorts-to-other-wires, or shorts to battery and repair them. Summary of P/N Changes: Internal Harness P/N Model Pre-TID

TID 1

TID 2

MD 3000/B 300/B 400 w/OLS

29516322

29529472

29533652

MD 3000/B 300/B 400 w/o OLS

29516323

29529473

29533653

MD 3070PT

29516324

29529474

29533654

HD 4000/B 500 w/OLS

29516325

29529475

29533655

HD 4000/B 500 w/o OLS

29516326

29529476

29533656

Description

20091001

P/N

Sump Temperature Sensor

12129691

Connector, Black

12047662

Terminal

12047767

Secondary Lock

12047664

Retarder Temperature Sensor

15326309

Retarder Temperature Sensor Connector

12162852

Terminal

12124075

Seal, Connector (brown)

12110513

Seal, Cable (green)

12110514

Engine Temperature Sensor

12191170

Copyright © 2009 Allison Transmission, Inc.

SIL

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 11-WT-98 June, 1998 Product Code(s): 65, 66 Page 1 of 3

SUBJECT: Radius Addition to WT Planetary Spindles EQUIPMENT AFFECTED: All World Transmission Models SERIAL NUMBER BREAK:

MD 3000(R), B 300(R), and B 400(R) HD 4000(R) and B 500(R)

6510063169 — 6510114718 Prior to 6610018759

Introduction: A radius was added to the contacting edge of the P1, P2, and P3 planetary spindles in MD/B 300/B 400 and HD/B 500 Series transmissions as shown in Figure 1. Planetary spindles with a sharp-edge (instead of a radius-edge) were used in all planetaries of MD/B 300/B 400 transmissions with serial numbers between 6510063169 to 6510114718; and HD/B 500 transmissions prior to serial number 6610018759. The sharp-edges of the spindles can wear into the indexing ring allowing the spindles to rotate. Spindle rotation can potentially result in blocked lube flow to the carrier pinion gear bearing. At Overhaul: During overhaul, any index ring exhibiting wear on the corner of the indexing flats (as shown in Figure 2) is likely the result of sharp-edge spindle contact. IF INDEX RINGS ARE WORN: 1. Replace the spindles — ONLY IF THEY ARE SHARP-EDGED (as referenced within Figure 1 and falling within the transmission serial numbers listed above) and... 2. Flip-over worn index ring and re-use (for minor wear). (Note: This will expose a “new” surface of the index flat to prevent spindle rotation). 3. If both contact areas of the indexing flat are worn, replace with a new index ring.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-98 June, 1998 Product Code(s): 65, 66 Page 2 of 3 RADIUS ADDED ON EDGE 0.25–1.50 mm

SHARP FLAT EDGE

PLANETARY SPINDLE

V04323

Figure 1.

INDEXING FLAT

NO WEAR

SIL

ABNORMAL WEAR

INDEXING RING V04322

Figure 2.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 11-WT-98 June, 1998 Product Code(s): 65, 66 Page 3 of 3

Service Parts Information: The part numbers of planetary spindles did not change to reflect addition of the radius edge. The following list contains the serviceable parts that are affected by the design change: (Part numbers for index rings have not changed and are included in the table below for reference purposes only).

MD/B 300/B 400 Series Description P1 Planetary P2 Planetary (Close Ratio) P2 Planetary (Wide Ratio) P3 Planetary (Close Ratio) P3 Planetary (Wide Ratio)

Index Ring Part Number

Spindle Part Number

29501558 29501560 29501560 29501575 29501581

29501557 29501556 29501555 29501574 29501580

HD/B 500 Series Description P1 Planetary P2 Planetary (Close Ratio) P2 Planetary (Wide Ratio) P3 Planetary (Close Ratio) P3 Planetary (Wide Ratio)

SIL–94

Index Ring Part Number

Spindle Part Number

29501593 29501593 29501593 29501593 29501593

29501586 29501587 29501588 29501589 29501590

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 15-WT-98 July, 1998 Page 1 of 2

SUBJECT: Output Bolt Service Kit EQUIPMENT AFFECTED: World Transmissions Utilizing Two Bolt Design Introduction: This SIL is to announce that Allison Transmission offers a redesigned output retaining bolt. The redesigned hardware improves the clamp load on the components retained by the two output retaining bolts. The redesigned hardware is contained in an output bolt service kit. Output Bolt Service Kit : The output bolt service kit contains:

P/N

Description

Quantity

29535910 29535692 29535634 29511437 29502439 29511444 29535911

Service Bolt Kit Bolt, M10 x 1.5 x 30 Allen-Head Belleville Washer O-ring O-ring O-ring Instruction Sheet

1 2 2 2 1 1 1

Installation Procedures: Output Flange/Yoke Removal (refer to Figure 1): 1. 2. 3. 4. 5. 6. 7.

If used, remove brake drum (item 1). Bend down tabs of lockstrip (item 2). Remove two bolts (item 3) and lockstrip (item 2) and discard. Remove flange or yoke (item 4). Remove output bolt O-rings (item 5) from inside flange/yoke or face of output shaft and discard. Remove retainer plug (item 6) from flange/yoke. Remove O-ring (item 7) from retainer plug and discard.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 15-WT-98 July, 1998 Page 2 of 2

4 1 7 5

6 2

4

3

9

8

V05150

Figure 1.

Output Flange/Yoke Installation: 1.

Install flange or yoke (item 4).

2.

Lubricate and install new O-ring (item 7) on retainer plug (item 6).

3.

Install new service bolts (item 8) and belleville washers (item 9) through retainer plug (item 6).

NOTE:

Coned end of belleville washers MUST contact the head of the bolt. Refer to Figure 2. Lockstrip MUST NOT be used with the service bolt and belleville washer.

4.

Install new O-rings (item 5) over the threaded end of each bolt (item 8) so that the O-ring seats against the retainer plug (item 6).

5.

Install retainer plug into the flange or yoke. Tighten bolts to 30–35 N·m (22–26 lb ft).

6.

If used, install parking brake drum and torque to Service Manual specifications.

BELLEVILLE WASHER P/N 29535634

SERVICE BOLT P/N 29535692

V05151

Figure 2.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

16-WT-98, Rev. A October, 1998 Page 1 of 5 SUBJECT: WTEC III Lever Shift Selector Service Parts EQUIPMENT AFFECTED: All World Transmission Models With WTEC III With Lever Shift Selectors Beginning February, 1997 Allison Transmission released a new style Lever Shift Selector for use only with the WTEC III electronic controls. Detail assemblies and parts used in the WTEC III Lever Shift Selectors are now serviceable. This SIL details those parts or assemblies that will now be available through the Allison Parts Distribution Center. The items below are shown pictorially in Figure 2. WTEC III Lever Shift Selector Service Parts (Lever, 6 Speed, Right Hand, Reverse to Front) Item Description 1 Selector Assembly, Lever 2 Label, Mode 3 Label, Range Indicator 4 Kit, Bezel, RH 5 Ring, Retaining 6 PCB, Switch 7 Graphic Overlay 8 Seal, Bezel 9 Bezel, Right-Hand 10 Screw, 6-32 x 7/16 11 Knob Assembly 12 Clip, Knob 13 Bushing 14 Detent Spring Assembly 15 Harness Assembly 16 Kit, Shift Selector Connector 17 Lock Assist/Seal, Green 18 Connector, Gray 19 Terminal, Pin 20 Seal, Cable 21 Plug, Cavity 22 Clip, Conduit 23 Screw, 6-32 x 7/16 24 Seal, Rear Cover * Serviced only as an assembly. Not available as a detail part.

Part Number 29529613 29509957 29528804 29533080 29528558 29535212* 29528794* 29528795* 29528792* 29528560 29528787 29512860 29512858 29528789 29528556 29530475 12191176* 12160542* 12160551 12110693* 12129557 12176394* 29528560 29529967

Qty Req/Unit 1 1 1 1 6 1 1 1 1 4 1 1 1 1 1 1 1 1 20 1 10 1 4 1

SIL

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 16-WT-98, Rev. A October, 1998 Page 2 of 5 (Lever, 5 Speed, Right Hand, Reverse to Front)

Item 1 3 4

Description Selector Assembly, Lever Label, Range Indicator Kit, Bezel, RH

Part Number

Qty Req/Unit

29529617 29528808 29533080

1 1 1

(Lever, 4 Speed, Right Hand, Reverse to Front) 1 3 4

Selector Assembly, Lever Label, Range Indicator Kit, Bezel, RH

29529621 29528812 29533080

1 1 1

(Lever, 6 Speed, Left Hand, Reverse to Front) 1 Selector Assembly, Lever 3 Label, Range Indicator 4 Kit, Bezel, LH 5 Ring, Retaining 6 PCB, Switch 7 Graphic Overlay 8 Seal, Bezel 9 Bezel, Left-Hand 10 Screw, 6-32 x 7/16 * Serviced only as an assembly. Not available as a detail part.

29529633 29528804 29533079 29528558 29535212* 29528794* 29528795* 29528791* 29528560

1 1 1 6 1 1 1 1 4

(Lever, 5 Speed, Left Hand, Reverse to Front) 1 3 4

Selector Assembly, Lever Label, Range Indicator Kit, Bezel, LH

29529637 29528808 29533079

1 1 1

(Lever, 5 Speed, Left Hand, Reverse to Rear) 1 3 4

Selector Assembly, Lever Label, Range Indicator Kit, Bezel, LH

29529639 29528810 29533079

1 1 1

(Lever, 4 Speed, Left Hand, Reverse to Front) 1 3 4

SIL–98

Selector Assembly, Lever Label, Range Indicator Kit, Bezel, LH

Copyright © 2009 Allison Transmission, Inc.

29529641 29528812 29533079

1 1 1

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16-WT-98, Rev. A October, 1998 Page 3 of 5

Bezel Assembly Replacement Procedure: Record any diagnostic codes prior to removal of the lever shift selector from the vehicle. Removal: Remove the lever shift selector assembly from vehicle. Disassembly: 1. 2. 3. 4.

Remove the knob assembly retaining clip (item 12) (see Figure 2). Remove the knob assembly (item 11) and bushing (item 13) (see Figure 2). Remove the four (4) slotted TORX® R-head (T-10) screws (item 10) that retain the lever keypad/bezel assembly (item 4) to the selector housing. Remove the circuit board connector.

Reassembly: 1. 2. 3. 4.

Install the new lever keypad/bezel assembly (item 4). Connect circuit board connector to lever keypad/bezel assembly. Align tab in center of harness connector with slot in center of circuit board connector. Reassemble the lever keypad/bezel assembly (item 4) to the selector housing using the four (4) slotted TORX® R-head (T-10) screws (item 10) and torque to 8–10 lb in. (3–3.7 N·m). Reassemble the knob assembly and bushing (items 11 and 13). Reinstall the knob assembly retaining clip (item 12).

Installation: 1. 2.

Install the lever shift selector assembly into the vehicle. Operate the vehicle and confirm proper shift selector operation.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 16-WT-98, Rev. A October, 1998 Page 4 of 5

Removal and Installation of Selector Harness: Record any diagnostic codes prior to removal of the lever shift selector from the vehicle. Removal: Remove the lever shift selector assembly from vehicle. Disassembly: 1. 2. 3. 4.

Remove the four (4) slotted TORX® R-head (T-10) screws (item 23) that retain the rear cover. Remove the rear cover and rear seal (item 24). Depress circuit board connector locking tab and remove circuit board connector (see Figure 1). Remove selector harness from rear cover (item 15).

Reassembly: 1. 2. 3. 4.

Install the new selector harness (item 15) into the rear cover. Install rear seal (item 24) on rear cover. Connect harness circuit board connector to circuit board. Lightly pull on connector to ensure it is properly seated. Reassemble the rear cover and seal to selector housing using the four (4) slotted TORX® R-head (T-10) screws (item 23) and torque to 8–10 lb in. (3–3.7 N·m).

Installation: 1. 2.

Install the lever shift selector assembly into the vehicle. Operate the vehicle and con rm proper shift selector operation.

Push here toward connector body

V05260

Figure 1.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 16-WT-98, Rev. A October, 1998 Page 5 of 5

PARTS CATALOG PC2456EN

4 1

1

3

2 3 4 5 D N

9

R

1 2

8

3 4 5 D N

2

R

LL

/RO

UL

HA TE

NA

ER

ALT

K AC

RO

P

EE

CR

CK

E OW

Y

PT

RM

NO F

OF

O

PT

6

ST

TE

LE

AX LO

E

Y

OM

ON

P

Y

AD

S

O D

D

W

R

RA

E PR

M

LO

EM

UR

PO

LO

EC

SP

SP

AD

LO

IAL

EC

RF

LD

HO

LL

OW

PE PL

P UM

F

DIF

P

AY

IST

HW

HIG

HO

Y

CIT

AD

RO

10

7

MP

PU AD

RO

ON

MP

PU

5

AD

RO

ST

11

FIR

12

13

A

B

14

C X Y Z

24

15 16

17 18

19

23 20 21 22

SIL NOTE: All items shown in phantom are non-serviceable. Do not remove items shown in phantom. V03620.01

Figure 2. WTEC III Lever Shift Selector

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 17-WT-98, Rev. A June, 2001 Page 1 of 6

SUBJECT: WTEC III Pushbutton Selector EQUIPMENT AFFECTED: All WT With WTEC III Pushbutton Selectors Beginning February, 1997, Allison Transmission released a new Pushbutton Shift Selector for use only with WTEC III electronic controls. Some assemblies and detail parts used in the WTEC III Pushbutton selectors are serviceable. For disassembly and assembly procedures, see Instruction Sheet No. 283 which is supplied in the keypad repair kits for the various shift selectors. In addition to the original bezel designs released in 1997 (shown in Figure 1), two more WTEC III pushbutton selectors with new bezel designs are in production now. The new pushbutton selector with “Allison Transmission” written across the top of the bezel is shown in Figure 2. The new pushbutton selector with the contoured bezel is shown in Figure 3. It is recommended that if an OEM dashboard overlays the bezel of a shift selector that requires service, then the replacement shift selector or kit should have the same type of bezel as the serviced unit to avoid any interference issues with the dashboard overlay and Allison logo. See the tables below for serviceability information and parts identification for the various styles of pushbutton shift selectors. WTEC III Pushbutton Selector Supercession Information Description

Canceled Part No.

Replacement Part No.

PB Selector with Original Bezel and 8 inch Harness PB Selector with Original Bezel and 24 inch Harness PB Selector with “Allison Transmission” Bezel and 8 inch Harness Pushbutton Selector with Contoured Bezel and 14 inch Harness

29529430 29530891 29538357 N/A

29538371 29538372 29538373 29537631

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

17-WT-98, Rev. A June, 2001 Page 2 of 6 Serviceability for WTEC III PB Selector With Original Bezel and 8 Inch Harness (See Figure 1) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 *

Description Selector Assembly, Pushbutton with Mounting Brackets Mode Label Keypad Repair Kit Faceplate/Bezel Gasket Graphic Overlay Retaining Ring Instruction Sheet No. 283 PCB/Switch Assembly Housing/Harness Kit Housing Screw, 6-32 x 7/16 Harness Assembly Shift Selector Connector Kit Lock Assist Seal Gray Connector Terminal Pin Cable Seal Cavity Plug Conduit Clip Shift Selector Mounting Kit Nut, 10-32 Bracket Serviced only as an assembly. Not serviced as detail part.

Part No. 29538371 29509957 29535937 29528553* 29528555 29528554 29528558 29535938* 29538025* 29530472 29528559* 29528560* 29528556* 29530475 12191176* 12160542* 12160551 12110693* 12129557 12176394* 29530477 271170 29529961

Quantity Needed 1 1 1 1 1 1 7 1 1 1 1 4 1 1 1 1 20 1 10 1 1 2 2

Serviceability for WTEC III PB Selector With Original Bezel and 24 Inch Harness (See Figure 1) (Same As Above, Except As Shown.) Item Description 1 Selector Assembly, Pushbutton with Mounting Brackets 9 Not Available As A Kit. 12 Harness Assembly 20–22 Not Used With This Selector Assembly. * Serviced only as an assembly. Not serviced as detail part.

Part No. 29538372

Quantity Needed 1

29530890*

1

SIL

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 17-WT-98, Rev. A June, 2001 Page 3 of 6

Serviceability for WTEC III PB Selector With New “Allison Transmission” Bezel and 8 Inch Harness (See Figure 2) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 *

Description Selector Assembly, Pushbutton with Mounting Brackets Mode Label Keypad Repair Kit Faceplate/Bezel Gasket Graphic Overlay Retaining Ring Instruction Sheet No. 283 PCB/Switch Assembly Housing/Harness Kit Housing Screw, 6-32 x 7/16 Harness Assembly Shift Selector Connector Kit Lock Assist Seal Gray Connector Terminal Pin Cable Seal Cavity Plug Conduit Clip Shift Selector Mounting Kit Nut, 10-32 Bracket Serviced only as an assembly. Not serviced as detail part.

Part No. 29538373 29509957 29538359 29537262* 29528555 29528554 29528558 29535938* 29538025* 29530472 29528559* 29528560* 29528556* 29530475 12191176* 12160542* 12160551 12110693* 12129557 12176394* 29530477 271170 29529961

Quantity Needed 1 1 1 1 1 1 7 1 1 1 1 4 1 1 1 1 20 1 10 1 1 2 2

Serviceability for WTEC III PB Selector With New Contoured Bezel and 14 Inch Harness (See Figure 3) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 *

SIL–104

Description Selector Assembly, Pushbutton Mode Label Keypad Repair Kit Faceplate/Bezel Gasket Graphic Overlay Retaining Ring Instruction Sheet No. 283 PCB/Switch Assembly Housing/Harness Kit Housing Screw, 6-32 x 7/ 16 Harness Assembly Shift Selector Connector Kit Lock Assist Seal Gray Connector Terminal Pin Cable Seal Cavity Plug Conduit Clip Serviced only as an assembly. Not serviced as detail part.

Copyright © 2009 Allison Transmission, Inc.

Part No. 29537631 29537638 29537948 29537624* 29537945 29537734 29528558 29535938* 29538025* 29537949 29528559* 29528560* 29537946* 29530475 12191176* 12160542* 12160551 12110693* 12129557 12176394*

Quantity Needed 1 1 1 1 1 1 7 1 1 1 1 4 1 1 1 1 20 1 10 1

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 17-WT-98, Rev. A June, 2001 Page 4 of 6

4

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8 7

9 10

11 13

14

12

15 16 17 18 19

22 20

SIL 21 V03617.06

Figure 1.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 17-WT-98, Rev. A June, 2001 Page 5 of 6

4

CT LE SE

2 1

3

LL

/RO

MP

PU

AD

AD

ON

UL

HA E

NAT

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AY HW

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6

DE

MO

R

N

D

8 7

9 10

11 13

14

12

15 16 17 18 19

22 20

WTEC III 21 V06904

Figure 2.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 17-WT-98, Rev. A June, 2001 Page 6 of 6

4

2 1

3

LL

/RO

MP

PU

AD

AD

ON

UL

HA E

NAT

ER

ALT

Y CIT P

EE

CR

CK

AY HW

HIG

IST

HO

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Y OM

ON

EC

Y

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UR

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5

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6

DE

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N

D

8 7

9 10

11 13

14

12

15 16 17 18 19

WTEC III

SIL V06929

Figure 3

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 19-WT-98 July, 1998 Page 1 of 2

SUBJECT: Output Spanner Nut Retainer EQUIPMENT AFFECTED: All MD 3000(R), B 300(R), B 400(R), HD 4000(R) and B 500(R) Transmissions AFFECTED SERIAL NUMBERS: All Introduction: The number of locking tangs on the Output Spanner Nut Retainer (see Figure 1) required to be bent has been changed. It is now required that at least two (2) of the locking tangs be bent into the slots of the spanner nut. If after torquing the spanner nut (refer to Table 1 and Table 2) only one tang is aligned with a spanner nut slot, continue to torque the spanner nut (not to exceed torque values in Tables 1 and 2) until two (2) tangs are aligned with the spanner nut slots (see Figures 2 and 3). Refer to appropriate Service Manual for installation instructions. Note:

Do not reuse a tang once it has been bent. If two or more tangs have been bent once, install a new lock nut retainer (P/N 29506386 for MD 3000(R), B 300(R), and B 400(R) models; P/N 29511429 for HD 4000(R) and B 500(R) models.). REAR COVER

REAR COVER

MD

HD

RETARDER

RETARDER

RETAINER LOCKNUT SPANNER NUT OUTPUT SEAL

RETAINER LOCKNUT (3 TANGS) SPANNER NUT OUTPUT SEAL

V05271

V05262

Figure 1.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 19-WT-98 July, 1998 Page 2 of 2 Table 1. MD/B 300/B 400 Output Spanner Nut Torque

Retarder Non-Retarder

Torque Spec Before Module Installed

Torque Spec After Module Installed

145–155 N·m (107–114 lb ft) 74–88 N·m (55–65 lb ft)

74–88 N·m (55–65 lb ft) 74–88 N·m (55–65 lb ft)

Table 2. HD/B 500 Output Spanner Nut Torque

Retarder Non-Retarder

Torque Spec Before Module Installed

Torque Spec After Module Installed

193–207 N·m (142–153 lb ft) 74–88 N·m (55–65 lb ft)

74–88 N·m (55–65 lb ft) 74–88 N·m (55–65 lb ft)

Figure 2. MD Ideal Condition for Tang Location

SIL

Figure 3. HD Ideal Condition for Tang Location

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 21-WT-98 August, 1998 Page 1 of 2

SUBJECT: MD/HD/B Torque Converter Plug EQUIPMENT AFFECTED: MD 3000, B 300, B 400, HD 4000, B 500 Series AFFECTED SERIAL NUMBERS: Beginning With: MD S/N 6510165560 HD S/N 6610032772

Introduction: Allison Transmission has changed the design of the Torque Converter Plug. The new design uses a threaded plug and no longer uses a snapring. This design change allows easier installation of the torque converter plug. Interchangeability: The prior torque converter plug (P/N 29509732) will be retained for service. The prior MD Torque Converter Front Cover (P/N 29535239) and HD Torque Converter Front Cover (P/N 29535238) have been completely cancelled. Servicing of the prior design will require the new front torque converter cover and new style threaded plug. The new style threaded torque converter plug can only be used with the new torque converter front cover. Kits are now available for MD/HD/B Series transmissions. MD Torque Converter Plug Kit MD Torque Converter Front Cover Torque Converter Plug O-ring

P/N 29535935 P/N 29535595 P/N 29535581 P/N 29503208

HD Torque Converter Plug Kit HD Torque Converter Front Cover Torque Converter Plug O-ring

P/N 29535936 P/N 29535596 P/N 29535581 P/N 29503208

Installation: 1. Lubricate torque converter plug o-ring. 2. Using 0.75 inch allen wrench install torque converter plug in the end of the torque converter pilot. 3. Torque plug to 50–60 N·m (37–44 lb ft).

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

21-WT-98 August, 1998 Page 2 of 2

FORMER PLUG P/N 29509732

CURRENT PLUG P/N 29535581 V05381

Figure 1.

SIL

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted by a stripe in the left-hand margin.

22-WT-98, Rev. A June, 2003 Page 1 of 2

SUBJECT: MD/HD Redesigned C1 Backing And Apply Plates EQUIPMENT AFFECTED: MD 3000, B 300, B 400, HD 4000, B 500 Series AFFECTED SERIAL NUMBERS: Beginning With MD S/N 6510164169, HD S/N 6610032320 Introduction: To extend backing plate life and improve snapring retention, Allison Transmission has re-engineered the C1 Backing and C1 Apply plates. The new C1 Backing and Apply plates were implemented beginning June 26, 1998. Interchangeability: The new style C1 Backing Plate must be used with the new style C1 Apply Plate. When servicing the prior Backing Plate or Apply Plate replace both with the new style Backing and Apply plates. Intermixing of new and prior design Backing or Apply Plates will result in C1 clutch failure. Refer to Figures 1 and 2 for identification of redesigned components. The new P/Ns are as follows: New P/N

Prior P/N

MD C1 Apply Plate

29534574

23047219

MD C1 Backing Plate

29539665

23047219

HD C1 Apply Plate

29534573

29505801

HD C1 Backing Plate

29534572

29505801

The prior Backing and Apply Plates have been completely cancelled.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

22-WT-98, Rev. A June, 2003 Page 2 of 2

MD / HD / B NEW STYLE APPLY PLATE

MD / HD / B NEW STYLE BACKING PLATE

MD – 4 mm ON INSIDE DIA. HD – 6 mm ON INSIDE DIA.

MD – 8 mm ON INSIDE DIA. HD – 10 mm ON INSIDE DIA. V05276.01.00

Figure 1

Redesigned C1 Backing Plate 2 mm thicker than prior backing plate

C1 Apply Plate 2 mm thinner than prior apply plate

SIL DETAIL OF MD/HD/B CROSS SECTION

V05275

Figure 2

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 1-WT-99 February, 1999 Page 1 of 4

SUBJECT: Output Flange/Yoke Retaining Bolt Design Change AFFECTED SERIAL NUMBERS: MD 3000/B 300/B 400 HD/B 500

S/N 6510184819 S/N 6610038064

Introduction: Output flange/yoke retaining hardware has been changed from two M10 retaining bolts to one M14 retaining bolt. One bolt design hardware increases the clamp load on the components retained by the output retaining hardware. Redesigned hardware was implemented into production beginning December 1, 1998. Interchangeability: MD 3000/B 300/B 400 Refer to Figure 1. Components affected by the one bolt design retaining hardware are as follows: Description Bolt M14 x 2.0 x 70 mm Retaining Plate Output Shaft Output Spacer O-ring

P/N 29535219 29535213 29535234 29535223 29512875

Qty 1 1 1 1 1

All components listed above must be utilized together.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 1-WT-99 February, 1999 Page 2 of 4

Refer to Figure 1. The following prior design output flange/yoke retaining hardware will be maintained for service: Description Bolt M10 x 1.5 x 30 mm Retaining Plate Output Spacer Locktab O-ring O-ring

P/N * 29512114 29513389 * 29511437 29502439

Qty 2 1 1 1 2 1

* If replacement of prior design bolt or locktab is necessary, replace prior design caps head bolt with Allen head service bolt P/N 29535692 and replace locktab with service belleville washer P/N 29535634. Allen head bolts and belleville washers MUST be used together. Locktab and belleville washers MUST NOT be used together. Output Shaft P/N 29511121 has been completely canceled. Service shaft P/N 29511121 with shaft P/N 29535234. All MD 3000/B 300/B 400 model output flanges and yokes are not affected by this redesign.

OUTPUT CONFIGURATION MD(R), B 300(R), B 400(R) PRIOR

29513389 OUTPUT SPACER

CURRENT

29502439 O-RING 29511437 O-RING (2)

29535223 OUTPUT SPACER

29512875 O-RING

BOLT (2) M10 x 1.5 x 30 Torque to 30-35 N•m (22–26 LB FT)

29535219 BOLT M14 x 2.0 x 70 Torque to 70-80 N•m (51–60 LB FT)

29512114 RETAINING PLATE LOCKTAB 29511121 OUTPUT SHAFT

29502439 O-RING

29535234 OUTPUT SHAFT

29535213 RETAINING PLATE

V04943

Figure 1.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 1-WT-99 February, 1999 Page 3 of 4

HD 4000/B 500 Refer to Figure 2. Components affected by the one bolt design retaining hardware are as follows: Description Bolt M14 x 2.0 x 70 mm Retaining Plate Output Shaft Output Spacer O-ring

P/N 29535219 29535215 29535235 29535224 29512875

Qty 1 1 1 1 1

All components listed above must be utilized together. Refer to Figure 2. The following prior design output flange/yoke retaining hardware will be maintained for service: Description Bolt M10 x 1.5 x 30 mm Retaining Plate Output Spacer Locktab O-ring O-ring

P/N * 29511093 29511131 * 29511437 29511444

Qty 2 1 1 1 2 1

* If replacement of prior design bolt or locktab is necessary, replace prior design caps head bolt with Allen head service bolt P/N 29535692 and replace locktab with service belleville washer P/N 29535634. Allen head bolts and belleville washers MUST be used together. Locktab and belleville washers MUST NOT be used together. Output shaft P/N 29511303 has been completely canceled. Service shaft P/N 29511303 with shaft P/N 29535236. All HD 4000/B 500 model output flanges and yokes are not affected by this redesign.

OUTPUT CONFIGURATION HD(R) AND B 500(R) PRIOR 29511131 OUTPUT SPACER

CURRENT

29511444 O-RING

29535224 OUTPUT SPACER

29511444 O-RING

29511437 O-RING (2) 29512875 O-RING

BOLT (2) M10 x 1.5 x 30 Torque to 30-35 N•m (22–26 LB FT)

29535219 BOLT M14 x 2.0 x 70 Torque to 70-80 N•m (51–60 LB FT)

29511093 RETAINING PLATE

29535215 RETAINING PLATE

LOCKTAB 29511303 OUTPUT SHAFT

29535235 OUTPUT SHAFT

V04944

Figure 2.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 1-WT-99 February, 1999 Page 4 of 4 Installation:

NOTE: Output Spacer P/N 29535223 and P/N 29535224 must be used with one bolt retaining hardware. Output Spacer P/N 29535223 and P/N 29535224 is nitride hardened to increase robustness with increased clamp load of one bolt design hardware. Refer to Figure 3 for visual identification between two bolt design output spacers P/N 29513389 and P/N 29511131 and one bolt design output spacers P/N 29535223 and P/N 29535224. 1.

Lubricate splines of output shaft and output seal with transmission fluid and install flange or yoke.

2.

Lubricate O-ring P/N 29502439 (MD/B 300/B 400) or O-ring P/N 29511444 (HD/B 500) and install onto Retaining Plate P/N 29535213 (MD/B 300/B 400) or Retaining Plate P/N 29535215.

3. 4.

Install M14 bolt through retaining plate. Lubricate and install O-ring P/N 29512875 over threaded end of bolt and seat against retaining plate.

5.

Install M14 bolt and retaining plate into output shaft yoke/flange assembly. Torque M14 bolt to 70–80 N·m (51–60 lb ft). The use of thread locking compounds or mechanical means to retain M14 bolt, i.e. lockwasher/lockstrip, must not be used. Output shaft utilizes Spiral Lock thread design to retain M14 bolt.

6.

Rotate flange or yoke to check for binding and to ensure proper seating of output seal to flange/yoke. PRIOR P/N 29513389

MD / B 300 / B 400

CURRENT P/N 29535223

4 mm 0.157 in.

8 mm 0.317 in.

PRIOR P/N 29511131

HD / B 500

CURRENT P/N 29535224

SIL 4 mm 0.157 in.

V05707

Figure 3.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted by a stripe in the left-hand margin.

4-WT-99, Rev. A February, 2001 Page 1 of 5

SUBJECT: WT Exchange Program EQUIPMENT AFFECTED: World Transmission Model HD 4070[P][R]

Introduction: The purpose of the Service Information Letter is to introduce the HD 4070[P][R] transmission and to inform the Allison Transmission service network of service support procedures in the event an HD 4070[P][R] requires repair. Starting with production of the HD 4070[P][R] in January 1999, ATD will conduct a Transmission Exchange Program to support this model.

Code Explanation

HD 4 0 7 0 P R R — Retarder P — PTO provision 0 — Major modification 7 — Number of speed ranges 0 — Close ratio 4 — Transmission series HD — Planetary gear-type automatic transmission V05670

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-99, Rev. A February, 2001 Page 2 of 5

HD 4070

HD 4060

HD 4560

7.63 3.51 1.91 1.43 1.00 0.74 0.64 – 4.8

3.51 1.91 1.43 1.00 0.74 0.64

4.70 2.21 1.53 1.00 0.76 0.67

– 4.8

–5.5

11.92

5.48

7.01

FIRST SECOND THIRD FOURTH FIFTH SIXTH SEVENTH REVERSE TOTAL RATIO COVERAGE

V05671

Background: The HD 4070[P][R] transmission, available in both standard rear cover and retarder configuration, is similar to the HD 4060[P][R] with the addition of the C6 adapter housing located between the main housing and the standard rear cover (or retarder module). These additions allow for 7 forward speed ranges with a manually selected first range of 7.63:1.

HD 4070 TRANSMISSION — CROSS SECTION

C6 ADAPTER HOUSING MODULE • C6 ADAPTER HOUSING • C6 CLUTCH • P4 MODULE

SIL V05641.01

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-99, Rev. A February, 2001 Page 3 of 5

Internal differences between the HD 4070[P][R] and the HD 4060[P][R] include the C6 clutch, P4 planetary gear set, unique C5 piston, output shaft, output yoke or flange and an additional control valve body used to control the C6 clutch. The HD 4070[P][R] uses a selective shim located between the P3 carrier and P4 ring gear hub. The shim located between the P2 carrier and the P3 sun gear, P/N 29501119, 0.81 mm (0.312 in.) is not selective in the HD 4070[P][R]. Range

Solenoids Energized A N/O

B N/O

C N/C

D N/C

E N/C

Clutches Applied F N/C

C6 LOW G H J N N/C RETD N/C N/C C1

C2

C3

Reverse X X X X X Neutral X X X 1 X O X X X X 2 X X O O X 3 X X O X O X 4 X X O X O X X 5 O X O X X 6 X X O X O X X 7 X X O O X X = Electronically ON with respect to solenoids; hydraulically applied with respect to clutches. O = Optional ON or OFF.

C4

C5

C6

X X X X X

X

Exchange Program: The HD 4070[P][R] Exchange Program will be conducted through December 2002 to ensure fast service and engineering feedback. This program will be utilized in the event diagnosis indicates transmission damage has occurred to the extent that the transmission must be removed from the vehicle. Examples of transmission repairs which will not require transmission R & R (and therefore are not subject to the HD 4070[P][R] Exchange Program) include: • WTEC troubleshooting and repair, including speed sensor replacement (see following note for WTEC troubleshooting) • Retarder valves and springs troubleshooting and repair • Control module troubleshooting and repair • Output shaft seal troubleshooting and repair If troubleshooting indicates internal transmission problems, the ATD WT Service Department must be contacted (317-242-0150) to coordinate the Exchange Program support. The attached Information Return Sheet must be completed PRIOR to contacting WT Service. If the WT Service Department approves the use of an exchange unit, a basic transmission will be shipped to your location. Note that this basic unit will require some external components be swapped from the original failed unit, such as output flange or yoke, engine adaptation equipment, temperature sending units, cooler fittings etc. DO NOT disassemble the failed transmission other than to swing the above mentioned components. Parts Exchange and Service Items: Any condition other than major internal transmission damage (requiring transmission removal) is to be repaired using replacement parts. For the HD 4070 models, refer to the latest versions of Parts Catalog PC2456EN and Service Manual SM2457EN. NOTE: The WTEC III system utilized on the HD 4070[P][R] supports the transmission trouble codes found in other WTEC III calibrations. Diagnostic and troubleshooting of the WTEC III system will be accomplished using the WTEC III Troubleshooting Manual (TS2973EN). SIL–120

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

4-WT-99, Rev. A February, 2001 Page 4 of 5 Returning Failed Transmissions or Parts: All failed material is to be returned to Indianapolis immediately following repairs. Packaging and Shipping: Transmissions should be steam cleaned prior to returning. Fax one copy of the completed Information Return Sheet to the World Transmission service department (facsimile 317-242-2712) and attach one copy to the transmission or part(s) being returned. Then obtain a Return Material Form by calling the World Transmission service Department (317-242-0150). Properly prepare the transmission and/or part(s) for shipment to Indianapolis at: Allison Transmission, Division of General Motors 4700 West 10th Street Dock 33, Stop 70 Indianapolis, Indiana 46222 Attn.: WT Return Material Crib/ Duane Colter NOTE: Any transmission or parts not accompanied by the appropriate supporting documents (Information Return Sheet, Return Material Authorization (RMA) issued by the World Transmission Service department representative will be returned to the service outlet freight collect. WT Warranty Information: ATD Service Policy Manual and AFA Preparation Manual procedures are to be followed when filing an AFA for an HD 4070[P][R] transmission. Previously published labor operation numbers and times for HD/R models should be used. As usual, if labor time exceeds the time guide, it should be explained in the narrative on the claim. When a transmission is replaced with another transmission, list the serial number of the replacement transmission on the first line of the part number field. Also, input SW in the location on unit field and SWING as the primary failed part. Freight and R&R labor can be claimed with normal appropriate explanation and documentation.

SIL

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-99, Rev. A February, 2001 Page 5 of 5 FAX COPY TO: WT Service (317) 242-2712 INFORMATION RETURN SHEET

REPAIR SHOP OUTLET Name and/or Code: ___________________________________________________________________ Service Manager: ______________________________ Mechanic:____________________________ Phone Number: ______________________________________________________________________ Shipping Address: ___________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ Repair Order Number:_________________________________________________________________ VEHICLE OWNER; ______________________________________________________________________ VEHICLE MAKE AND MODEL: ____________________________________________________________ VEHICLE APPLICATION:(CODE) _______________________(NAME)_____________________________ VEHICLE MILEAGE: _______________________________________ TRANSMISSION WITH PROBLEM: (DATA TAG INFORMATION) Transmission Serial Number: __________________________________________________________ EXCHANGED TRANSMISSION INSTALLED: (DATA TAG INFORMATION) Transmission Serial Number: __________________________________________________________ PART(S) OR MODULE WITH PROBLEM: Part(s)/Module Part Number: ___________________________________________________________ Part(s)/Module Serial Number:__________________________________________________________ PART(S) OR MODULE INSTALLED: Part(s)/Module Part Number: ___________________________________________________________ Part(s)/Module Serial Number:__________________________________________________________ PART DESCRIPTION: ___________________________________________________________________ ______________________________________________________________________________________ DESCRIPTION OF COMPLAINT: __________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ OIL LEVEL CHECK: _____________________________________________________________________ DIAGNOSTIC WORK PERFORMED: _______________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ DESCRIPTION OF FAILURE: Electrical: ___________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ Hydraulic:___________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ Mechanical: _________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ Attach any information found during troubleshooting or exchange of transmission/part(s).

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

5-WT-99 March, 1999 Product Codes: 65 and 66 Page 1 of 3

SUBJECT: Lever Shift Selector, Lever Arm Bushing, WTEC II and WTEC III Lever Shift Selectors EQUIPMENT AFFECTED: WT Introduction: Certain vehicle vocations with a very high frequency of lever shift selector thumb button actuations have experienced breakage of the button inside the knob after a high number of shift cycles into or out of Neutral. Background: The former bushing was determined to be too short to fully support the thumb button in the presence of a very high frequency of thumb button actuations (daily use in excess of 2 D-N-D cycles per minute for six hours a day) along with additional axial loading on the detent rod. Additional axial load on the rod occurs when the lever is being pushed or pulled at the same time the thumb button is being depressed. Breakage of the thumb button occurs where the guide legs of the button assembly meet the ramp. These features are internal to the knob assembly and the user will notice the thumb button becoming loose and possibly jamming when it is depressed. Correction: Effective with date code 01-22-1999, a thicker, larger diameter lever arm bushing was introduced in the production of WTEC III lever shift selectors. The new bushing, P/N 29536604 (see Figure 1), replaces the former bushing, P/N 29512858 (see Figure 2), which as been cancelled completely. The new bushing is designed to provide greater support for the thumb button when the button is depressed. A quantity of WTEC III lever shift selectors were built before the date code change and will be reworked to use the new bushing. Any lever selectors which have been reworked will have a 19 mm (0.75 inch) round blue label next to the identification label on the side of the selector. A new label with a new date code will not be installed at the time of the rework. Any WTEC III lever selectors which do not have a date code of 01-22-1999 or later nor the blue label on the side of the selector were not shipped with the new bushing installed. WTEC II lever shift selectors are sold only as service replacement parts, so identification of units in inventory with the new bushing is dependent on the blue label to indicate a reworked selector. A new label with a new date code will not be installed at the time of the rework. Future production of WTEC II lever selectors for service requirements will include the new bushing and the shifter date code will be after 01-22-99 and will indicate a new bushing is installed.

SIL

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 5-WT-99 March, 1999 Product Codes: 65 and 66 Page 2 of 3

CURRENT BUSHING DESIGN THUMB BUTTON

KNOB ASSEMBLY RETAINING CLIP

RAMP CAM BUSHING BUSHING

LEVER ARM

CROSS-SECTION DETAIL V05669

Figure 1.

FORMER BUSHING DESIGN THUMB BUTTON

RAMP CAM BUSHING GUIDE LEG

CROSS-SECTION DETAIL V05668

Figure 2.

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5-WT-99 March, 1999 Product Codes: 65 and 66 Page 3 of 3 Interchangeability: The new bushing is fully interchangeable with the old one. Vehicles with a high frequency of thumb button actuation will benefit from using the new bushing, but installation of the new bushing is not required. Vehicles with a low frequency of thumb button actuation are not experiencing thumb button breakage. Kit Descriptions: Two Knob Assembly Kits have been released for repairs in which the thumb button was broken. One kit is for WTEC II lever shifters and the other is for WTEC III. The kits include the new bushing, a new knob assembly, a new retaining clip, and an instruction sheet for installation of the new parts (see Table 1).

Table 1. P/N 29536684 29512853 29536604 29512860 29536686 29536685 29528787 29536604 29512860 29536686

Description WTEC II LSS Knob Assembly Kit WTEC II Knob Assembly Bushing Retaining Clip Instruction Sheet No. 289 WTEC III LSS Knob Assembly Kit WTEC III Knob Assembly Bushing Retaining Clip Instruction Sheet No. 289

Quantity 1 1 1 1 1 1 1 1 1 1

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG P/N 29536686 Page 1 of 2 March, 1999

INSTRUCTION SHEET NO. 289 Replacement of the Knob Assembly and Detent Rod Bushing of the WTEC II and III Lever Shift Selectors WTEC II Kit P/N 29536684; WTEC III Kit P/N 29536685

KNOB ASSEMBLY RETAINING CLIP

NEW BUSHING LEVER ARM (WTEC II SHOWN)

V05709

Figure 1. Removal: 1).

Remove the retaining clip, P/N 29512860, from the front of the knob. For removal, grip with needle-nose pliers or use a small screw driver to pull the clip out from the slot on the knob. If using a screw driver to lift the clip, be sure to place a finger over the clip to prevent losing it.

2).

Lift the knob assembly (with the rod) from the lever arm.

3).

Remove the old bushing, P/N 29512858, from the lever arm.

Figure 2. Old Bushing, P/N 29512858 — 10.3 mm (0.410 inch) OD

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P/N 29536686 Page 2 of 2 March, 1999 Installation:

Figure 3. New Bushing, P/N 29536604 — 14.7 mm (0.580 inch) OD 1).

Find the new bushing, P/N 29536604, in the kit and install the small diameter into the hole on top of the lever arm.

2).

With the rod properly positioned in the knob (the cam on the rod should be positioned so that the flat face is against the ramp feature of the button), insert the end of the rod into the new bushing and begin to install the new knob assembly; WTEC II P/N 29512853, WTEC III P/N 29528787, into the lever arm.

CURRENT BUSHING DESIGN THUMB BUTTON

RAMP CAM

BUSHING

CROSS-SECTION DETAIL V05708

Figure 4. 3).

Align the knob and lever arm splines and fully insert the knob assembly onto the lever arm.

4).

Install the retaining clip, P/N 29512860, through the slot in the knob and push it in until it snaps into place.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-99 April, 1999 Product Code: Page 1 of 5

SUBJECT: WTEC III Isolated ECU EQUIPMENT AFFECTED: All WTEC III Equipped Vehicles NOTE: Inserted in this SIL are revised Wiring Schematics for WTEC III controls. Please remove Pages J1/J2 and J3/J4 from your SA2973A Troubleshooting Manual and replace them with the attached pages. Introduction: A WTEC III isolated ECU design was implemented in production on April 1, 1999. The isolated ECU incorporates nylon grommets and steel bushings on the three redesigned ECU mounting feet to form an electrically insulated interface between the ECU and the vehicle mounting surface. Field experience has shown that isolating the ECU from the vehicle chassis provides an ECU installation which is more tolerant of transient electrical signals produced by other vehicle systems. Service Information: The new WTEC III ECU is P/N 29536134. It is uncalibrated and is completely, functionally interchangeable with the former WTEC III ECUs, P/N 29534937 or P/N 29528963, it replaces. Calibrated ECU part numbers using the isolated ECU will use an “A” instead of a “U” as the third character in the P/N. Example: non-Isolated ECU P/N = ECU12345; Isolated ECU P/N = ECA12345. The isolated ECU must be mounted using a 1⁄4 inch or an M6 bolt or stud. If previously used, wire no. 144 must be disconnected, and no other conductive material may contact the installed ECU. There should be a minimum of 6.4 mm (0.250 inch) clearance around the ECU housing with conductive material to prevent unintentional grounding of the housing (minimum resistance between ECU housing and the vehicle of 10,000 Ohms). An exception to complete interchangeability will be in cases where the additional 6.4 mm (0.250 inch) height of the ECU due to the grommets (see Figure 1) causes interference with vehicle components. See below for cases where an interference is present. The former WTEC III ECU design has been completely canceled.

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22.3 mm (0.88 in.)

25.9 mm (1.02 in.)

BLACK

20.8º (3 PLACES) 8.1 mm (0.32 in.) 114.3 mm (4.50 in.)

GRAY

83.0 mm (3.27 in.) 7.8 mm (0.31 in.)

6.6 mm (0.26 in.) (3 PLACES)

75.7 mm (2.98 in.)

SLOT FOR MOUNTING (3 PLACES)

7.2 mm (0.28 in.)

194.1 mm (7.64 in.)

179.1 mm (7.05 in.)

28.7 mm (1.13 in.)

BLACK

6.4 mm (0.25 in.)

6.4 mm (0.25 in.)

25.9 mm (1.02 in.)

114.3 mm (4.50 in.)

12.7 mm (0.50 in.) R (3 PLACES)

166.0 mm (6.53 in.)

GRAY

83.0 mm (3.27 in.)

ISOLATED

NON-ISOLATED

166.0 mm (6.53 in.)

NEW ECU

FORMER ECU

19.2 mm (0.76 in.) (3 PLACES)

82.1 mm (3.23 in.) 12.7 mm (0.50 in.) (3 PLACES)

V05403

12.7 mm (0.50 in.) 7.2 mm (0.13 in.) THRU HOLE FOR MOUNTING (3 PLACES)

204.5 mm (8.05 in.)

179.1 mm (7.05 in.)

12.7 mm (0.50 in.)

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PARTS CATALOG PC2456EN

7-WT-99 April, 1999 Product Code: Page 2 of 5

SIL

Figure 1

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-99 April, 1999 Product Code: Page 3 of 5

Replacement of Isolators: Two service kits have been released in connection with the new ECU design. Kit P/N 29535952 is used when servicing any loose, cracked, or missing isolators on ECU P/N 29536134. Instruction Sheet #286 explains how to replace the grommets and bushings. This kit provides parts for complete replacement of all of the grommets and bushings on an ECU. The contents of the kit are: Description Kit, ECU Isolators Grommet, Electrical Isolator Bushing, Electrical Isolator Instruction Sheet #286

P/N 29535952 29536132 29536133 29535953

1 6 6 1

Individual components are only available in this kit, not as details. Clearance requires mounting without isolation, (see Figure 2): Kit P/N 29535954 is used when an isolated ECU is used to service a non-isolated ECU and a height interference exists. If the removed ECU is not isolated and the WTEC III system is not experiencing difficulties because of it, the bushings and grommets can be removed and the following kit used to provide the extra 6.4 mm (0.250 inch) clearance. Description Kit, ECU Mounting Seal, O-ring Washer, 1⁄4 inch Flat Instruction Sheet #287

P/N 29535954

1

29536135

3

29536136 29535955

3 1

Individual components are only available in this kit, not as details. Mounting stud/bolt size requires mounting without isolation (see Figure 2): If M8 or 5⁄16 inch studs were used for mounting the former ECU in the vehicle and if isolation is not necessary, P/N 9422846, 5⁄16 inch flat washer, and P/N 23040579, O-ring, are available for mounting the new ECU after the grommets and bushings are removed. Clearance requires re-use of Isolator Kit, P/N 29535576 (see Figure 3): If clearance requires the isolators to be removed, but the removed ECU had been isolated using Isolation Kit, P/N 29535576, it will be necessary to re-use the isolation kit and to purchase three (3) O-rings, P/N 23040579, to go around the Isolator Bushings and inside the hole in the ECU mounting foot.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-99 April, 1999 Product Code: Page 4 of 5

MOUNTING BOLT METHOD BOLT AY GR

WASHER (see chart) O-RING (see chart) K

AC

BL

UE

BL

NUT

UE

BL

NUT WASHER (see chart) MOUNTING STUD OR BOLT SIZE WASHER O-RING

M6 or 1⁄4 in. 29536136 * 29536135 *

O-RING (see chart)

M8 or 5⁄16 in. 9422846 ** 23040579 **

MOUNTING STUD

* Only available in kit 29535954 ** Only available as detail parts

MOUNTING STUD METHOD V05784.01

Figure 2

NUT LOCKWASHER, 1⁄4 in. WASHER, 1⁄4 in. – 29536136 ISOLATOR BUSHING – 29535314

VEHICLE CHASSIS *MOUNTING STUDS OR BOLTS (M6 or 1⁄4 in.)

WASHER, 5⁄16 in. – 9422846 O-RING – 23040579 ISOLATION SHEET 29535313 BOLT MOUNTING DETAIL

SIL

O-RING – 23040579 WASHER, 5⁄16 in. – 9422846 ISOLATOR BUSHING – 29535314 WASHER, 1⁄4 in. – 29536136 LOCKWASHER, 1⁄4 in. NUT

V05826

Figure 3

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-99 April, 1999 Product Code: Page 5 of 5

ECU Repair Guidelines: Action Required

Parts Required

WTEC II ECU requires isolation Former WTEC III ECU (non-isolated) requires isolation

Isolation Kit, P/N 29535576 (see SIL 6-WT-98) Isolation Kit, P/N 29535576 (see SIL 6-WT-98)

Former WTEC III ECU (non-isolated) requires replacement (If interference exists and former ECU was isolated using Isolation Kit, P/N 29535576; see SIL 6-WT-98)

Isolated WTEC III ECU, P/N 29536134 Isolated WTEC III ECU, P/N 29536134 O-ring, P/N 23040579 re-use Isolation Kit, P/N 29535576 Isolated WTEC III ECU, P/N 29536134 ECU Mounting Kit, P/N 29535954 Isolated WTEC III ECU, P/N 29536134 O-ring, P/N 23040579 5⁄16 inch flat washer, P/N 9422846 ECU Isolator Kit, P/N 29535952

(If interference exists and isolation is not required) (If an M8 or 5⁄16 inch mounting bolt or stud is used for mounting and isolation is not required) Isolated WTEC III ECU isolators require repair

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P/N 29535953 Page 1 of 1 April, 1999 INSTRUCTION SHEET NO. 286 This instruction sheet explains the procedures for replacing the isolation grommets and bushings integral with the mounting feet of the latest (isolated) WTEC III ECU, P/N 29536134. If one or more of the grommets or bushings cracks or loosens and falls out of the mounting foot, it will be necessary to replace them. The contents of kit P/N 29535952 allow replacement of grommets and bushings on one complete ECU. The kit and parts are not for installation on any previous model ECU. They weren’t designed to use these parts. Isolation of previous model WTEC III and WTEC II ECUs will require the use of kit P/N 29535576. Instructions: 1).

Remove any remaining bushing and grommet pieces from the hole in the mounting foot of the ECU. The hole is threaded and a grommet can be removed by using pliers to unscrew it from the hole. Be sure the threaded ID of the hole is free of debris.

2).

Place a grommet, P/N 29536132 (item 1), on each side of the hole in the ECU mounting foot (item 3) (see Figure 1, First Stage Assembly).

3).

Press the grommets into place with about 300 lb. of force* on the ID of the grommet. The bushings can be inverted and used to press on the ID of the grommet (see Figure 1, First Stage Assembly)

4).

Install a bushing, P/N 29536133 (item 2), into each grommet (see Figure 1, Final Stage Assembly)

5).

Press the bushings into the grommets with about 200 lb. of force*. The two bushings in each mounting foot should contact each other.

6).

Repeat steps 1 through 5 for each mounting foot requiring new grommets and bushings.

* It is possible to press the grommets and bushings into the mounting feet using a vise with smooth faced jaws or inserts. Press until they are fully seated. Additional seating will occur when the ECU is mounted to the vehicle. NOTE: Excessive force can crack or distort mounting grommets or break the bushing. Do not exceed recommended installation loads.

3 300 lb FORCE

3

2 1 2

200 lb FORCE

1

1 2 1 FIRST STAGE ASSEMBLY

SIL

2 FINAL STAGE ASSEMBLY V05752

Figure 1

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG P/N 29535955 Page 1 of 2 April, 1999

INSTRUCTION SHEET NO. 287

This instruction sheet is for cases where the isolators must be removed from the mounting feet of the latest (isolated) WTEC III ECU because of installation difficulties such as mounting stud length or because of clearance around the ECU. [NOTE: This kit assumes the mounting uses 1/4 inch or M6 bolts or studs. If the mounting fasteners are 5/16 inch or M8, it will be necessary to replace them or use three (3) washers (P/N 9422846) and three (3) O-rings (P/N 23040579).] Instructions: 1).

Remove bushings and grommets from the hole in the mounting foot of the ECU. The hole is threaded and a grommet can be removed by using pliers to unscrew it from the hole. Be sure the threaded ID of the hole is free of debris.

For vehicles with mounting studs (see Figure 1): 2).

Place an o-ring over each mounting stud.

3).

Place the ECU on the mounting studs, so that the o-rings are in the threaded holes in the mounting feet.

4).

Place a 1/4 inch flat washer over each mounting stud.

5).

Place a nut on each mounting stud.

6).

Properly torque each of the nuts according to the OEM specifications. -or-

For vehicles using mounting bolts (see Figure 1): 2).

Place a 1/4 inch flat washer on each mounting bolt.

3).

Place an o-ring on each mounting bolt and push it on until it contacts the washer.

4).

Place the ECU over the mounting bolt holes.

5).

Insert a mounting bolt through the hole in each mounting foot, start it into the threads of the nut, and draw it down. Be sure the o-ring goes smoothly into each hole.

6).

Properly torque each of the mounting bolts according to the OEM specifications.

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P/N 29535955 Page 2 of 2 April, 1999

MOUNTING BOLT METHOD BOLT AY GR

WASHER, 1⁄4 in. P/N 29536136 O-RING P/N 29536135 K

AC

BL

UE

BL

NUT

UE BL

NUT WASHER, 1⁄4 in. P/N 29536136 O-RING P/N 29536135 MOUNTING STUD MOUNTING STUD METHOD V05784

Figure 1 CAUTION: The ECU is not isolated at this point. If isolation is still needed, order or re-use isolation kit, P/N 29535576, and order three (3) O-rings, P/N 23040579. The O-ring, P/N 23040579, is installed around the isolation bushings, P/N 29535314, and inside the hole in the mounting foot of the ECU. An M8 (5⁄16 inch) flat washer, P/N 9422846, will also be needed.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 8-WT-99, Rev. A November, 1999 Page 1 of 6

SUBJECT: Double Weld Rotating Clutch Hub EQUIPMENT AFFECTED: All World Transmissions AFFECTED S/N:

MD 3060/3560 MD 3066/B 300/B 400 HD 4000/B 500

S/N 6510184386 S/N 6510130438 S/N 6610037353

Introduction: As a product improvement, rotating clutch hubs now utilize a double weld design. An additional weld was added to the area referenced in Figure 1. Examples of single welded hub design vs. double welded hub design are shown in Figures 2, 3, and 4. Serviceability: Single weld rotating clutch hubs are no longer production available. When replacing a single weld design rotating clutch hub that does not meet ATD specifications, service with the double weld design hub. Single weld rotating clutch hubs that meet ATD specifications should be reused during time of transmission repair or overhaul (refer to appropriate Service Manual for specifications). MD 3000/B 300/B 400 clutch hub P/N 29509979 has been replaced by P/N 29534493. HD 4000/B 500 clutch hub P/N 29501583 has been replaced by P/N 29534504. NOTE:

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When inspecting a rotating clutch hub that is suspected to be cracked in the area indicated in Figure 5, surface irregularities can be mistaken for cracks. Surface irregularities are a by-product of the manufacturing process and does not constitute a defect in the welding process. Refer to Figures 6 and 7 for examples of non-cracked and cracked rotating clutch hubs. The use of magnaflux can be utilized to determine if a crack is present. Another method which can be employed is adding a quantity of solvent into the C2 piston bore and check for leaks in the welded area of hub.

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PARTS CATALOG PC2456EN

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V05827

ADDITIONAL WELD ADDITIONAL WELD NOT PRESENT

SINGLE WELD DESIGN

DOUBLE WELD DESIGN

ROTATING CLUTCH HUB CENTERLINE

8-WT-99, Rev. A November, 1999 Page 2 of 6

SIL Figure 1

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 8-WT-99, Rev. A November, 1999 Page 3 of 6 SINGLE WELD DESIGN

Additional weld not present in area indicated

H05828

Figure 2

DOUBLE WELD DESIGN

ADDITIONAL WELD H05829

Figure 3

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8-WT-99, Rev. A November, 1999 Page 4 of 6 DOUBLE WELD DESIGN

ADDITIONAL WELD

H05830

Figure 4

CRACKED HUB

SIL Area to be inspected H05831

Figure 5

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 8-WT-99, Rev. A November, 1999 Page 5 of 6

CRACKED HUB

CRACK

H05834

Figure 6

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

8-WT-99, Rev. A November, 1999 Page 6 of 6

NON-CRACKED HUB

Non-machined weld bead can be mistaken as a crack. If hub is suspected cracked, refer to note on page 1.

H05902

Figure 7

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 14-WT-99 September, 1999 Product Code(s): 65, 66 Page 1 of 2

SUBJECT: New Retarder Accumulator Air Solenoid Valve Assembly EQUIPMENT AFFECTED: Retarder Versions of MD 3000R, HD 4000R, and B 300R/400R/500R Series World Transmissions DATE OF IMPLEMENTATION: August 1999 Introduction: Retarder accumulator air solenoid valve assembly, P/N 29522717, will be introduced to production and available for service effective August 1999, and replaces former air solenoid valve assembly P/N 29530324. Identification: The figure below shows the configuration, component coloration and location of the new part number.

Solenoid Section (Black) Aluminum Valve Body (Gray)

Location of part number and Allison trademark

Air In Zinc Coated Exhaust Fitting (Gold/Brass) V03849.01

Figure 1. Retarder Accumulator Air Solenoid Valve Assembly, P/N 29522717

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PARTS CATALOG PC2456EN

14-WT-99 September, 1999 Product Code(s); 65, 66 Page 2 of 2 Interchangeability: The air solenoid valve assembly is fully interchangeable with air solenoid P/N 29530324 and should not affect space claim or installation. For HDR/B 500R Installations Only: To enhance retarder accumulator operation, a .060 inch orificed nipple fitting is installed to the “Air In” port of the air solenoid on all HDR or B 500R installations. At time of solenoid replacement, be sure to transfer this fitting to the “Air In” port of the new air solenoid. If a new orificed nipple fitting is required, P/N 29514765 air solenoid nipple (orificed) is available through the Allison Parts Distribution Center. All fittings should be torqued to 16–22 N·m (12–16 ft lb). Do not apply sealant. Warranty Claim Information: For tracking purposes, all claims for reimbursement per this Service Information Letter, regardless of type, should include the letter designation “WTRETSOL” in the Activity Indicator box within the AFA form. The claim allowance for replacement and reinstallation of the air solenoids in MD/R, HD/R, B 300/R, B 400/R, and B 500/R transmissions is one (1) hour.

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Revisions to this SIL are noted by a stripe in the left-hand margin.

19-WT-99, Rev. A June, 2006 Product Codes: 65 and 66 Page 1 of 7

SUBJECT: Redesigned Oil Level Sensor (OLS) EQUIPMENT AFFECTED: 3000 and 4000 Product Families Except 3700SP SERIAL NUMBER BREAK: 3000 Product Family 4000 Product Family

6510220479 6610048466 (Except S/N 6610052000 through 6610052184*)

Background: Effective August 18, 1999, a redesigned Oil Level Sensor (OLS), P/N 29544668 (previously P/N 29530105), was introduced into production of World Transmissions. The redesigned OLS is a one-piece unit with a molded 3-terminal connector built into the sensor housing (see Figure 1). The internal wiring harnesses have been redesigned to include the 3-terminal connector for the OLS and to lengthen the branch to the OLS. Figure 2 shows the position and orientation of the new OLS on the control modules of the 3000 and 4000 Product Families. Be sure the new OLS is correctly positioned. The internal harness connector must reach the connector on the sensor. The control module must fit onto the transmission main case without interference. The one piece design reduces the complexity of the manufacturing and installation of the sensor. The new OLS uses shoulder bolts and Viton® ferrules to provide vibration dampening in the mounting (see Figure 3).

* S/Ns 6610052000 through 6610052184 were built on a 2nd assembly line with the former OLS. Viton® is a registered trademark of DuPont Corporation.

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19-WT-99, Rev. A June, 2006 Product Codes: 65 and 66 Page 2 of 7

V05724.1

Figure 1.

Interchangeability: The new sensor can be used in place of the former sensor by using a short harness adapter between the 4-terminal (2 x 2) connector on former internal wiring harness and the new 3-terminal (1 x 3) connector of the new OLS. A kit is available (see Figure 3 and Table 1) for replacing the former sensor and it includes the new sensor, mounting bolts, and the harness adapter so that the old internal harness can be re-used. Transmissions built after the serial number break will have the new sensor and a new internal wiring harness using the 3-terminal connector. The former OLS is completely cancelled (see Table 2 for details of cancellation). The former internal harnesses will be maintained for service.

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SIL

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 19-WT-99, Rev. A June, 2006 Product Codes: 65 and 66 Page 3 of 7

Oil Sensor Location Detail (with filter & harness removed for clarity) HD/B 500 CONTROL MODULE

MD/B 300/B 400 CONTROL MODULE

Oil Sensor Location Detail

V06108

Figure 2.

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19-WT-99, Rev. A June, 2006 Product Codes: 65 and 66 Page 4 of 7 1

3

2 5

6

8 4

7

10

4

11 9

V05724.2

Figure 3.

SIL

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 19-WT-99, Rev. A June, 2006 Product Codes: 65 and 66 Page 5 of 7

New OLS Kit and Parts: Table 1. Item 1 2 3 4

P/N 29536584 29536564 29544668 29536567

5 6 7 8 9 10

29530104 12064758 12047767 12047783 12047786 12047581

11

12047787

Description OLS Kit Mounting Bolt Oil Level Sensor Assembly Viton® Ferrule Internal Harness OLS Adapter 3-way Connector, Plug Female Terminal Secondary Lock, TPA 4-way Receptacle Connector Male Terminal Secondary Lock, TPA

Quantity 1 2 1

Yes Yes Yes

Serviceable

4

Yes

1 1 3 1 1 3

Yes Yes Yes Yes Yes Yes

1

Yes

Former OLS Parts: Table 2. P/N 29507921 29507908 29507905 29507906 29507907 23048627 11516059

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Description Oil Level Sensor Assembly Oil Level Sensor Oil Level Sensor Bracket Base Plate Spacer O-ring Flange Head Bolt

Quantity 1 1 1

Maintain for Service No; service with kit, P/N 29536584 No; service with kit, P/N 29536584 No; service with kit, P/N 29536584

1 1 1 2

No; service with kit, P/N 29536584 Yes Yes Yes

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19-WT-99, Rev. A June, 2006 Product Codes: 65 and 66 Page 6 of 7 Serviceability Information: Table 3 shows the wiring information that applies to the internal harnesses and to the Internal Harness OLS Adapter. Wire Termination: Table 3. Wire No. 135B 165 124

3-Pin Terminal ID A B C

4-Pin Terminal ID B A D

Wire Color Black White Red

Figure 4 shows the connectors, terminals, and secondary locks (terminal position assurance — TPA) used in the OLS harness adapter. The 3-terminal connector is also used in the new internal wiring harnesses.

J 38125-13

Butt wire against terminal holder Use wire gauge 18-16 slot

18-16

WIRE SIDE

22-20

A B C

J 35123 TERMINAL

Push lock to insert terminal end

B

C

A

D DETAIL OF CONNECTOR

SIL

BA V05724.3

Figure 4.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 19-WT-99, Rev. A June, 2006 Product Codes: 65 and 66 Page 7 of 7

Terminal Removal: 1.

Remove the secondary lock (TPA).

2.

Insert the end of terminal remover, J 38125-13, into: a. the small notch below the terminal in the face of the 3-way connector b. the connector body above the terminal

3.

Pull the wire and terminal out the back of the connector.

4.

If the terminal is to be replaced cut the terminal between the core and insulation crimps to minimize wire loss.

Terminal Crimping: 1.

Carefully strip insulation 4.5 mm ±0.5 mm (0.18 ±0.02 inch). Unless insulation crimp is too tight, Automatic Wire Stripper, J 35615 will remove insulation and crimp from the old terminal without damage.

2.

Push open the terminal holder on the crimper tool, J 35123, and insert a terminal into the opening marked 18-16 (Figure 3) so that the crimp ends point up. Release the terminal holder.

3.

Slightly close the crimping tool (close until one click is heard) but do not start to crimp the terminal.

4.

Insert the stripped wire into the terminal until the core contacts the terminal holder.

5.

Squeeze the crimper fully until it opens when released.

6.

Open the terminal holder and remove the wire and terminal from the crimping tool.

7.

Pull on the terminal to assure a tight crimp.

8.

Insert the wire and terminal into the proper cavity in the connector.

9.

Insert the secondary lock (TPA) into the connector to retain the terminals.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 1-WT-00 January, 2000 Page 1 of 2

SUBJECT: World Transmission Suction Filter Improvement EQUIPMENT AFFECTED: All World Transmissions AFFECTED S/N: MD/B 6510239653 HD/B 6610056186 Introduction: As a product improvement and cost reduction, the Internal Suction Filter has been redesigned. This change was implemented to the MD/B on December 1, 1999 and to the HD/B on December 6, 1999. The Current Suction Filter is a one piece Housing/Filter Assembly; the former arrangement was two pieces, a Suction Filter and separate Housing. Both are shown below.

29

50

36

70

FORMER FILTER ASSEMBLY

CURRENT FILTER ASSEMBLY

V06035

Figure 1.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 1-WT-00 January, 2000 Page 2 of 2

Serviceability: When replacing the former filter or housing reference Chart 1. Chart 1. Former P/N

Description

Service With Kit

29502068

Housing

29537067

29503670

Filter Assembly

29537067

Suction Filter Kit P/N 29537067 contains: Chart 2. P/N

Description

Quantity

11515316*

M6 x 1.0 x 30 mm, Bolt

3

29536860*

Housing/Filter Assembly

1

29537066*

Gasket

1

* May be purchased separately. The former Filter Assembly, Housing, and Gasket have been completely cancelled. Current Gasket P/N 29537066 has been added to the following Seal and Gasket Kits: Chart 3. P/N

Kit Description

29537068

92 MD/B Control Module Overhaul Kit

29537069

91 MD/B Control Module Overhaul Kit

29537070

HD/B Control Module Seal and Gasket Kit

Interchangeability: The Current Internal Suction Filter/Housing Assembly is interchangeable with the former Filter and Housing. When replacing the former Filter or Housing utilize Suction Filter Kit P/N 29537067. The current Gasket P/N 29537066 may be used with the current Housing/Filter Assembly and with the former Housing and Filter.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG Revisions to this SIL are noted by a stripe in the left-hand margin.

PARTS CATALOG PC2456EN

4-WT-00, Rev. B August, 2001 Product Code(s): Page 1 of 11

SUBJECT: WT Product Changes for CY2000 EQUIPMENT AFFECTED: All WT Models S/N INFORMATION: MD — Starting With S/N 6510262117 HD — Starting With S/N 6610062126 General Description: Allison Transmission implemented several WT product changes beginning April 3, 2000. The reasons for these changes include increased product ratings, new product features, and improved reliability. The product components affected are: 1. WTEC III ECU 2. Version 9 Software 3. All Clutch Plates 4. Internal Wiring Harnesses 5. All Solenoids 6. HD C1 Piston Return Spring 7. C3/C4 Piston Apply Springs 8. MD C1 Piston 9. HD Damper Assembly Each of these product changes will be discussed in detail below (refer to MD Parts Catalog PC2150EN or HD Parts Catalog PC2456EN for detail part numbers). There are several compatibility issues between units built before and after April 3, 2000. Please read this information completely to avoid potential mismatches between the former and current WT transmission components. WTEC III Version 9 ECU: A revision has been made to the blank WTEC III ECU. The new blank ECU P/N 29537291 has increased reliability and greater memory capacity. The increased memory capacity is required to implement Version 9 software. The new ECU will have the same physical dimensions as the isolated ECU P/N 29536134. The blank ECU remains the serviceable component and the former blank ECU P/N 29536134 has been completely canceled. Calibrated ECUs ordered from ATD to fill OEM or DOEM orders (only) will be identified as TID3 on the calibrated ECU label. In addition to the TID identification, the calibrated ECU P/N will carry an ECB prefix replacing the former ECA prefix to indicate the memory capacity change. Former calibrated ECU P/Ns have been completely canceled.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-00, Rev. B August, 2001 Product Code(s): Page 2 of 11

Version 9 Software: Version 9 software is required to implement new software features. The new features include Reduced Engine Load at Stop (RELS), Direction Change Enable, and SAE J1939 Retarder Control. RELS will provide a means to increase fuel economy in bus applications (B 300/B 400 only) by providing a reduced load on the engine while the vehicle is at a stop at or near idle speeds. The RELS feature can only be used in buses equipped with TID3 Transmissions and Version 9 software. In addition, this feature may only be used if approved by ATD Applications Engineering unless otherwise stated in the WTEC III Controls and General Information Sales Technical Data Book (SA2978EN). The Direction Change Enable feature provides a means to ensure that vehicle conditions are appropriate for direction change shifts in vehicles such as dock spotters, aircraft refuelers, and street sweepers. Reference Sales Technical Data for schematics and other information regarding these new features. SAE J1939 Retarder control allows control of WT retarder torque via the SAE J1939 communication link in vehicles where coordination of different braking systems is desired. The Version 9 ECU is required to implement each of these new features. The former version 8A software and calibrations will be maintained on the PCCS system to service former ECU software and calibrations. As stated above the former Version ECU will be completely canceled. Therefore when servicing a Version 8 ECU, a Version 9 ECU must be used. The Version 9 calibrated ECU P/N will be the same as the former Version 8 calibrated ECU P/N except that it will be preceded by ECB instead of ECA (for example: Version 8 ECU P/N is ECA00123, Version 9 ECU P/N would be ECB00123). Clutch Plates: As of April 3, 2000 the friction material of all WT clutch plates except for the MD 3070(P)(T) C6 and C7 plates have been changed. The new friction material will provide the improved C1 and C4 Clutch durability required for the RELS function. The new friction material for C1/C2/C3/C4/C5/HD 4070 C6 offers the latest technology available that translates to optimal clutch performance. The new friction material is not calibration compatible with the former friction material except as follows. Either former or current plates may be used in the following model applications: Table 1. All Models C5 Clutch*

HD 4070 C6 Clutch

MD 3066 All Clutches

3000 MH–High All Clutches

B 400 All Clutches

• Except for the above models, Mixing of former and current friction plates within a transmission is not allowed. • Mixing of former and current friction clutch plates within a particular clutch pack is not allowed. CAUTION: Current friction plates may wear prematurely if used with former software versions and calibrations, except in the following cases: 1. C5 all models* 2. C6 HD 4070 only 3. B 400, MD 3066, and 3000MH-High models The former friction clutch plates except the C5* and HD 4070 C6 friction plates will continue to be available to service units built prior to April 3, 2000. Reference Table 2 for friction plate part numbers. The current friction plates can be identified by two missing internal splines (see Figure 1).

One or zero missing splines Two missing splines

FORMER FRICTION PLATE

CURRENT FRICTION PLATE V06462

Figure 1. Friction Plate Identification * C5 friction plate P/N 29507014 remains available for service, reference SIL 3-WT-98.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-00, Rev. B August, 2001 Product Code(s): Page 3 of 11 Table 2. HD/B 500 Clutch C1 C2 C3/C4 C5 C6 (HD 4070 Only)

Former Friction Plate 29511462 29505823 29529291 29527014* 29534834 29530496

Current Friction Plate 29536338 29536339 29536340 29536341 29536342

* Reference SIL 3-WT-98.

MD 3066/3000 MH/B 400 C1 C2 C3/C4 C5

23045588 29516170 29528209 29532371

29536334 29536335 29536336 29536337

MD 3000/B 300 C1 C2 C3/C4 C5 C6 (MD 3070 Only) C7 (MD 3070 Only)

23045588 23048628 29528207 29532371 23048735 23042198

29536334 29536335 29536336 29536337 23048735 23042198

The Reaction Plate part numbers were changed for tracking purposes only. The reaction plate design remains the same and can be used with either the former or current friction material. Table 3. HD/B 500 Clutch C1 C2 C3/C4 C5 C6 (HD 4070 Only)

Former Reaction Plate 29505759 29505720 29505765 29505771 29530495

Current Reaction Plate 29536347 29536348 29536349 29536350 29536351

MD/B 300/B 400 C1 C2 C3/C4 C5 C6 (MD 3070 Only) C7 (MD 3070 Only)

23045589 29503141 29501423 23045573 29506073 29502156

29536343 29536344 29536345 29536346 29506073 29502156

SIL

Friction clutch plates and CIN must be appropriately matched to optimize clutch plate performance. Reference Tables 4 and 5 for appropriate transmission configuration and CIN combinations.

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TID3

TID2

TID1

TID level of original trans in vehicle pre-TID

Model

MD3066/B400 MD3066/B400R MD7 HD/B500 HDR/B500R Current MD retarder MD/B300 Current temperature MDR/B300R sensors MD3066/B400/3000MH MD3066R/B400R/ 3000MHR MD7 HD/B500/4000MH HDR/B500R/4000MHR HD7 HD7R Current MD retarder MD/B300 Dynax MDR/B300R MD3066/B400/3000MH MD3066R/B400R/ 3000MHR MD7 HD/B500/4000MH HDR/B500R/4000MHR HD7 HD7R

MD7 HD/B500 HDR/B500R Former MD retarder MD/B300 Former temp sensors MDR/B300R (pre-1998 retarder)

Former MD retarder MD/B300 Former temp sensors MDR/B300R (pre-1998 retarder) (post-block) MD3066/B400 MD3066/B400R

Key Characteristics

Transmission Configuration If this model/configuration transmission is replaced by a new TransID 3 transmission (with Dynax clutch plates),

Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released

No changes needed No changes needed No changes needed No changes needed No changes needed No changes needed No changes needed No changes needed No changes needed

Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99

Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released

Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99

No changes needed No changes needed No changes needed No changes needed No changes needed

Configuration not released Configuration not released Configuration not released No changes needed Use adapter harness (w/o temp sensor)

Configuration not released Configuration not released

Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Update calibration Update calibration + adapter harness (w/o temp sensor)

Configuration not released Configuration not released

Configuration not released Configuration not released

No changes needed Use adapter harness (w/o temp sensor) No changes needed No changes needed new rtdr temp sensor connector No changes needed No changes needed No changes needed No changes needed

WTEC 3; V9/V9A; CIN 0D… (this level ECU and software might be found installed in cases where the WTEC 3, V8/V8A ECU was replaced)

Update calibration Update calibration + adapter harness (w/o temp sensor) Update calibration Update calibration Update calibration+ new rtdr temp sensor connector Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99 Update calibration if installed prior to 10/24/99

WTEC 3; V8/V8A; CIN 0B…

TID1 internal harness + Dynax cal TID1 internal harness + Dynax cal + New Rtdr cal + adapter harness (w/old temp sensor) TID1 internal harness + Dynax cal TID1 internal harness + Dynax cal + New Rtdr cal + adapter harness (w/old temp sensor) TID1 internal harness + Dynax cal TID1 internal harness + Dynax cal TID1 internal harness + Dynax cal + old rtdr temp sensor TID1 internal harness + Dynax cal TID1 internal harness + Dynax cal + New Rtdr cal + adapter harness (w/old temp sensor) TID1 internal harness TID1 internal harness + New Rtdr cal + adapter harness (w/old temp sensor) TID1 internal harness + Dynax cal TID1 internal harness + Dynax cal TID1 internal harness + Dynax cal + old rtdr temp sensor Configuration not released Configuration not released Configuration not released Configuration not released

WTEC 2; CIN 07… and 08…

one of the following modifications are necessary to make it compatible with vehicles of this configuration:

ECU, Shifter, Vehicle harness configuration:

Table 4. Using New Replacement Transmissions (TID 3)

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-00, Rev. B August, 2001 Product Code(s): Page 4 of 11

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20091001

Current MD retarder Current temperature sensors

Current MD retarder Dynax

TID2

TID3

MD/B300 MDR/B300R MD3066/B400/3000MH MD3066R/B400R/ 3000MHR MD7 HD/B500/4000MH HDR/B500R/4000MHR HD7 HD7R MD/B300 MDR/B300R MD3066/B400/3000MH MD3066R/B400R/ 3000MHR MD7 HD/B500/4000MH HDR/B500R/4000MHR HD7 HD7R

TID 3 internal harness TID 3 internal harness TID 3 internal harness TID 3 internal harness TID 3 internal harness No changes needed No changes needed No changes needed No changes needed No changes needed No changes needed No changes needed No changes needed No changes needed

TID 3 internal harness + updated calibration TID 3 internal harness + updated calibration TID 3 internal harness + updated calibration TID 3 internal harness + updated calibration TID 3 internal harness + updated calibration No changes needed No changes needed No changes needed No changes needed No changes needed No changes needed No changes needed No changes needed No changes needed

Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released

Configuration not released Configuration not released Configuration not released Configuration not released

Retain TID 1 Retain TID 1 + Dynax cal Retain TID 1 + Dynax cal Retain TID 1 + Dynax cal

MD3066/B400R MD7 HD/B500 HDR/B500R

Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released TID 3 internal harness + updated calibration TID1 internal harness + Dynax cal Retain TID 1 or install TID 3 internal harness + updated cal Retain TID 1 TID 3 internal harness + updated calibration TID 3 internal harness + updated calibration TID 3 internal harness + new rtdr temp sensor and connector TID 3 internal harness + updated calibration TID 3 internal harness + updated calibration TID 3 internal harness + updated calibration TID 3 internal harness + updated calibration

pre-TID or TID1 internal harness + Dynax cal pre-TID or TID1 internal harness + Dynax cal pre-TID or TID1 internal harness + Dynax cal pre-TID or TID1 internal harness + Dynax cal pre-TID or TID1 internal harness + Dynax cal pre-TID or TID1 internal harness + Dynax cal pre-TID or TID1 internal harness + Dynax cal Retain TID 1 + Dynax cal Retain TID 1 + Dynax cal Retain TID 1

MD/B300 MDR/B300R MD3066/B400 MD3066/B400R MD7 HD/B500 HDR/B500R MD/B300 MDR/B300R MD3066/B400

Former MD retarder Former temp sensors (pre-1998 retarder) (post-block)

WTEC 3; V8/V8A; CIN 0B…

WTEC 3; V9/V9A; CIN 0D… (this level ECU and software might be found installed in cases where the WTEC 3, V8/V8A ECU was replaced) Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released Configuration not released TID 3 internal harness + updated calibration TID1 internal harness + Dynax cal Retain TID 1 or install TID 3 internal harness + updated cal Retain TID 1 TID 3 internal harness + updated calibration TID 3 internal harness + updated calibration TID 3 internal harness + new rtdr temp sensor and connector TID 3 internal harness TID 3 internal harness TID 3 internal harness TID 3 internal harness

WTEC 2; CIN 07… and 08…

Model

Former MD retarder Former temp sensors (pre-1998 retarder)

ECU, Shifter, Vehicle harness configuration: one of the following modifications are necessary to make it compatible with vehicles of this configuration:

Key Characteristics

TID1

TID level of original trans in vehicle pre-TID

Transmission Configuration If this model/configuration transmission is rebuilt with Dynax clutch plates,

Table 5. Rebuilding With Dynax

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Copyright © 2009 Allison Transmission, Inc.

PARTS CATALOG PC2456EN

4-WT-00, Rev. B August, 2001 Product Code(s): Page 5 of 11

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-00, Rev. B August, 2001 Product Code(s): Page 6 of 11

Internal Wiring Harnesses: Starting April 3, 2000 the TransID feature has been changed from TransID 2 to TransID 3 A new internal harness has been released to implement the TransID 3 feature. Figure 2 shows the wiring schematic for the new internal harness. TransID 1 and TransID2 internal harnesses have been maintained to service units built prior to April 3, 2000. TransID 3 is required to ensure that the auto-detect feature selects the proper calibration for the new friction plate material. Version 8A software was updated to include TransID 3 capability as of October 1999. Table 6 that follows shows the new internal harness part numbers for each of the control module configurations. Also reference Table 8 for transmission/ECU compatibility information. Table 6. Transmission MD w/o OLS MD w/ OLS (old)* MD w/OLS (new)* MD 3070PT HD w/o OLS HD w/OLS (old)* HD w/OLS (new)* HD 4070 * **

TransID1 29529473 29529472 29536592 29529474 29529476 29529475 29536595 N/A

WT Internal Harnesses TransID2 ** TransID3 29533653 29536463 29533652* N/A 29536602* 29536462 29533654 29536464 29533656 29536466 29533655* N/A 29536605* 29536465 29533657 29536467

— Reference SIL 19-WT-99 — Reference SIL 7-WT-98

N/A—Not Applicable

WTEC Solenoids: As of April 3, 2000 all N/O and N/C solenoids have been changed except for the retarder accumulator air solenoid. The new solenoids have higher temperature coil wire. The change was made specifically to provide extended life of the C1 solenoid related to RELS usage. There is no visual difference between the new and old solenoids except for the P/N label on the solenoid. The new solenoids are completely interchangeable with the former solenoids. The former solenoids have been completely canceled. The new solenoid part numbers are shown below: Table 7. Solenoid Type N/O N/C On/Off Retarder (post 1998) Retarder (pre 1998) N/C PWM

Designation(s) C1, C2 C3, C4, C5, LU G (latch), C6 H (retarder mod) K (retarder mod) C6 Retarder

Former Solenoid 29507454 29507453 29507451 29509609 29509609 29507452

New Solenoid 29536722 29537371 29537369 29537373 29537373 29537370

HD C1 Piston Return Spring Assembly: The HD C1 Piston Return Springs have been redesigned in conjunction with the RELS feature. Inactive coils were added to the return springs to increase spring stability and decrease the chance for wear at the C1 piston apply fingers/balance piston interface. The new return spring assembly, P/N 29537301 is completely interchangeable with the former return spring assembly. The former return spring assembly, P/N 29509453 has been completely canceled. See Figure 3 for identification purposes.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

4-WT-00, Rev. B August, 2001 Product Code(s): Page 7 of 11 MD C3/C4 Apply Springs: The MD C3/C4 Piston Apply Spring assemblies have been redesigned in conjunction with the RELS feature. The holes on the perimeter of the spring retainer have been eliminated for increased retainer strength. See Figure 4 for identification purposes. The new spring assembly P/N 29537789 is completely interchangeable with the former spring assembly. The former spring assembly P/N 29505861 has been completely canceled. MD C1 Piston: The MD C1 Piston flange has been redesigned in conjunction with the RELS feature (see Figure 5 for identification purposes). The new piston P/N 29537755 is completely interchangeable with the former piston. The former piston P/N 29506195 has been completely cancelled. HD Damper Assembly: A new HD/B 500 damper assembly P/N 29537317 has been incorporated into units built after April 11, 2000. The new damper assembly has increased torque capacity. The new damper assembly is completely interchangeable with the former damper assembly. The former damper P/N 29501327 has been completely canceled. The new damper assembly was incorporated into the HD/B 500 models beginning with S/N 661062168. The new damper can be identified by the design of the damper spring cover assembly. In the new design the damper springs are fully exposed on the lockup backing plate side of the damper as well as on the lockup piston side. The former damper assembly had the springs exposed only on the lockup piston side. New Group Information: The new MD transmission group information resulting from the April 2000 changes can be found in the latest revision to the MD parts manual PC2150EN. HD group information has been incorporated into the latest revision of the HD parts manual PC2456EN.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-00, Rev. B August, 2001 Product Code(s): Page 8 of 11

TRANSMISSION FEEDTHROUGH HARNESS CONNECTOR

SOLENOID CONNECTOR AY

GR

ECU N

B

A

K AC

BL

Y A

T16 T32

UE BL

D

“T” CONNECTOR (BLUE)

UE BL

T17

TRANSMISSION G

A B

TID2

D

A B

TID5

M

B

A B

TID3

J

A

TID 2

TID 5 TransID 3 TID 3

A

H

E

A B

TID6

K

C

A B

TID4

B

G

A B

TID7

F

A B

TID 6

TID 4

TID 7

TID 8

L C

E F

TID8

W A

A

N

TID1

Y D C3 PRESSURE SWITCH

P B

B

X

T1

ECU 120ñT4 WHITE 102ñT1 ORANGE 131ñT21 BLUE

128ñT20 ORANGE 121ñT2 TAN 129ñT6 TAN

103ñT5 GREEN 130ñT17 YELLOW 104ñT7 WHITE

107ñT3 GREEN 110ñT22 WHITE

195 YELLOW 135 GREEN 165 BLUE 124 PINK 147 TAN 162 WHITE

T4

A SOL

SOLENOID A, D, J T1 POWER D SOL T21

B SOL

T20

T6

SOLENOID B, E POWER E SOL

T5

C SOL

T2

A HI

SOLENOID C, G T17 POWER G SOL T7

T3

F SOL POWER

T22

F SOL

T13 TransID T25 ANALOG GROUND T26 OIL LEVEL T9

SENSOR POWER

T27 SUMP TEMP INPUT T12 C3PS INPUT

Future Use

V06461

Figure 2. Internal Wiring Harness Configurations

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-00, Rev. B August, 2001 Product Code(s): Page 9 of 11

ADDITIONAL INACTIVE COILS

FORMER RETURN SPRING

CURRENT RETURN SPRING V06518

Figure 3.

LUBE HOLES

FORMER SPRING ASSEMBLY

LUBE HOLES REMOVED

CURRENT SPRING ASSEMBLY V06519

Figure 4.

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FORMER

CURRENT V07723

Figure 5.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-00, Rev. B August, 2001 Product Code(s): Page 11 of 11 Table 8.Transmission/ECU Compatibility Information Transmission Configuration

Pre-TID:MD3000, B3/400, HD4000, B500; Raybestos plates only

Vehicle Configuration (ECU, shifter, and wiring) WTEC III, V8A; CIN WTEC II, V7; CIN 08 WTEC III, V8; CIN 0A; 0B; TID 1 & 2 (+TID 3 TID 1 (accommodates both lockup clutches after after 10/24/99, but will not handle RELS) 8/25/97) everything works OK; no cal everything works OK; no will not work unless TID1 will not work unless level trans; codes 32 xx, TID1 level trans; codes change required or available cal change required if Luk damper/friction 55 xx; use adapter 200100 32 xx, 55 xx; use if Luk damper/friction material used, but latest to make it a TID1; recal if adapter 200100 to material used; replace make it a TID1; works Luk damper/friction vehicle harness connector cal has changes to with Luk or BW damper better match the friction material used, because with 29519127 kit latest cal has changes to material better match the friction material

WTEC II, V6E; CIN 07

TID 1: MD3000, B3/400, HD4000, B500; Raybestos plates only

everything works OK; no cal change required or available if Luk damper/friction material used; replace vehicle harness connector with 29519127 kit

TID 2: MD3000, B3/400, HD4000, B500, plus HD4070 and 4000MH; New style sump and retarder temp sensors; MD3000, B3/400 new style retarder; Raybestos plates only

will not work; codes 44 12, 33 23, 24 23, 33 12; retarder codes 61 00, 62 23, and 62 12; non-rtdr models can work if changed back to TID 1 internal harness; HD/B5 rtdr models require change back to old style retarder temp sensor; MD/B3/B4 rtdr models require change back to old style retarder;no cal change required or available if Luk damper/friction material used; if converted, replace vehicle harness connector with kit 29519127

TID 3: MD3000, B3/400, HD4000, B500, plus HD4070 and 4000MH; New style sump and retarder temp sensors; MD3000, B3/400 new style retarder; new Dynax plates only

will not work; code 44 13 and temp sensor codes Reference Tables 4 and 5 for compatibility

everything works OK; recal if Luk damper/friction material used, because latest cal has changes to better match the friction material will not work; codes 44 12, 33 23, 24 23, 33 12; retarder codes 61 00, 62 23, and 62 12; non-rtdr models can work if changed back to TID 1 internal harness; HD/B5 rtdr models require change back to old style retarder temp sensor; MD/B3/B4 rtdr models require change back to old style retarder; recal if Luk damper/friction material used, because latest cal has changes to better match the friction material

WTEC III, V9; CIN 0C; TID 1, 2, & 3 (required for RELS)

will not work unless TID1 level trans; codes 32 xx, 55 xx; use adapter 200100 to make it a TID1; works with Luk or BW damper

everything works OK; everything works OK; recal if Luk damper/friction uses TID 1 cal material used, because latest cal has changes to better match the friction material

everything works OK; uses TID 1 cal

will not work; will use TID everything works OK; 1 cal and generate codes: uses TID 2 cal 33 23, 24 23, 33 12; retarder codes 61 00, 62 23, and 62 12; recal to V8A (CIN 0B)

everything works OK; uses TID 2 cal

will not work; code 44 13 will not work; generate and temp sensor codes codes: 33 23, 24 23, 33 12; retarder codes 61 00, Reference Tables 4 62 23, and 62 12; Shift and 5 for compatibility quality problems because of clutch material change; recal ECU to V8A; if RELS required, replace ECU with V9

everything works OK; uses will not work if cal TID 3 cal installed before 10/24/99; will not work with RELS; generate code 36 01 and have shift quality problems because of clutch material change; recal ECU to latest V8A if previous cal installed before 10/24/99; if RELS required, replace ECU with V9

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 10-WT-00 April, 2000 Page 1 of 2

SUBJECT: Redesigned Planetary Spindles and Spindle Retaining Ring EQUIPMENT AFFECTED: HD 4000(P)(R) / B 500(P)(R) Introduction: Beginning January 1, 2000, the planetary spindles for P1, P2, and P3 planetary gear sets have been redesigned to decrease the clearance between the spindle and the spindle-retaining ring. Refer to Figure 1 for location of physical change on planetary spindle. Also, P1, P2, and P3 planetary spindle retainer hardness has been increased. Spindle design improvements decrease spindle rotation. A reduction in spindle rotation/increase in retainer hardness minimizes spindle to carrier bore wear and spindle to retainer wear. Identification: Redesigned planetary spindles can be identified by a number “2” stamped on the rear face of the spindle. Refer to Figure 1. Redesigned P1, P2, and P3 planetary spindle retainer can be identified by a “HD5” stamped on the face of the retainer. Refer to Figure 2. Interchangeability: Previous design P1, P2, and P3 planetary spindles have been completely canceled. Redesigned planetary spindles are interchangeable backwards. Part P1 Spindle

Current P/N 29535987

P2 Spindle (CR)

29535991

P2 Spindle (WR)

29535994

P3 Spindle (CR)

29535996

P3 Spindle (WR)

29535998

P1/P2/P3 Retainer

29535988

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Dimension A Current 10.63 mm (0.419 in.) 10.93 mm (0.430 in.) 10.50 mm (0.413 in.) 10.80 mm (0.425 in.) 10.08 mm (0.397 in.) 10.38 mm (0.409 in.) 11.84 mm (0.466 in.) 12.14 mm (0.478 in.) 6.17 mm (0.243 in.) 6.47 mm (0.255 in.) N/A

Prior P/N 29501586 29501587 29501588 29501589 29501590 29501593

Copyright © 2009 Allison Transmission, Inc.

Dimension A Prior 10.75 mm (0.423 in.) 11.35 mm (0.447 in.) 10.62 mm (0.418 in.) 11.22 mm (0.442 in.) 10.20 mm (0.402 in.) 10.80 mm (0.425 in.) 11.94 mm (0.470 in.) 12.54 mm (0.494 in.) 6.30 mm (0.248 in.) 6.90 mm (0.272 in.) N/A

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 10-WT-00 April, 2000 Page 2 of 2

DIMENSION

A

V06303

Figure 1.

V06302

Figure 2.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

This SIL replaces 25-WT-00. Please destroy your copy of 25-WT-00.

25-WT-00, Rev. A December, 2001 Page 1 of 12

SUBJECT: Sump Cooling and Direct Mount Cooling Provision for HD / B 500 Retarder Equipped Transmissions EQUIPMENT AFFECTED: HD 4000 / B 500 Retarder Equipped Transmissions EFFECTIVE SERIAL NUMBER: S/N 6610066447 (Sump Cooling Provision) S/N 6610072827 (Direct Mount Cooling Provision)

Introduction: Beginning July 17, 2000 Allison Transmission began production of a redesigned retarder housing that offers a provision for sump cooling. The sump cooling provision allows OEMs to provide additional transmission cooling while the retarder is active. If sump cooling is not utilized, a bypass plate (referred to as a jumper manifold) will be installed. If sump cooling is utilized, a remote side manifold will be installed to permit connection of hoses to an auxiliary sump cooler. Refer to Figure 1 for a pictorial view of the retarder housing with the sump cooling provision. Additional retarder housing changes were made with serial number 6610072827 on December 20, 2000. These modifications, which consisted of dimensional changes to bolts holes in the cooler area, were made to allow OEMs to install a direct mount cooler. The direct mount cooler components are shown in Figure 2. A detailed list of parts is provided in the current HD/B 500 Series On-Highway Transmission Parts Catalog PC2456EN.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

25-WT-00, Rev. A December, 2001 Page 4 of 12

FORMER RETARDER HOUSING

PRESSURE CHECK PORT 7/16X20

REMOTE MANIFOLD

1.3125–12 UN28 (inch series threads)

CURRENT RETARDER HOUSING WITH REMOTE MANIFOLD

SIL V06697

Figure 1.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 25-WT-00, Rev. A December, 2001 Page 5 of 12

NOTE: Reference MD/B 500 Series Parts Catalog for a list of part numbers

V07183

Figure 2.

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25-WT-00, Rev. A December, 2001 Page 6 of 12

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Copyright © 2009 Allison Transmission, Inc.

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PARTS CATALOG PC2456EN

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Air Protection Valve (OEM supplied)

Copyright © 2009 Allison Transmission, Inc.

(Air)

EX

ON/OFF Solenoid (N) Accumulator

Flow Valve

EX

Retarder Temp Sensor

Cooler

Sump Cooler

EX

EX

TO COOLER VEHICLE AIR

CONVERTER OUT EXHAUST ORIFICE LUBE

FROM COOLER

LUBE

Retarder Charge Pressure

MAIN PRESSURE

CONTROL MAIN

Exhaust Check Valve

(H)

Retarder Control Valve

HD/B 500 RETARDER HYDRAULIC SCHEMATIC RETARDER OFF

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 25-WT-00, Rev. A December, 2001 Page 11 of 12

20091001

20091001

Air Protection Valve (OEM supplied)

Copyright © 2009 Allison Transmission, Inc.

(Air)

EX

ON/OFF Solenoid (N)

EX Cooler

Sump Cooler

NOTE: Flow valve does not have a rifle drilling in the center land area of the valve. The dashed lines on the center land area of the valve depict a flow path that is integral to the retarder housing.

Accumulator

Flow Valve

Retarder Temp Sensor

EX

EX

LUBE FROM COOLER TO COOLER VEHICLE AIR

RETARDER OUT CONVERTER OUT EXHAUST

TO RETARDER

Retarder Charge Pressure

MAIN PRESSURE

CONTROL MAIN

Exhaust Check Valve

(H)

Retarder Control Valve

HD/B 500 RETARDER HYDRAULIC SCHEMATIC RETARDER ON ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PARTS CATALOG PC2456EN

25-WT-00, Rev. A December, 2001 Page 12 of 12

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 11-WT-01 June, 2001 Product Code(s): Page 1 of 2

SUBJECT: New Electronic Control Units, V9A Controls Software, and New Transmission Calibrations for World Transmission Models MODELS AFFECTED: All World Transmission Models Introduction: On April 2, 2001, Allison Transmission released revised electronic control unit (ECU) hardware, V9A controls software, and new transmission calibrations. These enhancements were released to support continuous improvement of the Allison World Transmission controls. Although these product enhancements were released at the same time, each are serviceable forwards and backwards independently. In other words, the new software and calibrations can be downloaded into the former ECU (part number 29537291) and the current ECU (part number 29538352). The new calibrations have a CIN of 0D instead of 0C, which was assigned to Version 9 software. The five-digit calibration summary identifier will be the same for the new calibrations. Serviceability: While the blank ECU part number has been changed to 29538352 to reflect the internal hardware changes of the current ECU, this is a “compatible backwards and forwards” change, which means that the calibrated ECU part number will remain the same. Use the calibrated ECU assembly number ECB plus 5 digit calibration summary identifier when loading calibrations onto current blank ECUs. 0C calibrations are no longer available for download via PCCS and have been replaced by 0D calibrations. The ECU hardware change will not affect external dimensions or installation requirements of the isolated ECU, which was released in April 1999. Also, the EMI certification of the current ECU has not been impacted by these changes. Table 1 shows the compatibility of the current and former hardware and software. Table 1

Former ECU Current ECU

Part Number

Thermal Capability

V9 Cal (0C) Compatible (Note 1)

V9A Cal (0D) Compatible

Calibrated Assembly Number

EMI Certification

29537291 29538352

65°C 85°C

Yes Yes

Yes Yes

ECB… ECB…

Yes Yes

(Note 1: 0C calibrations are no longer available for download via PCCS)

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PARTS CATALOG PC2456EN

11-WT-01 June, 2001 Product Code(s): Page 2 of 2

As a reminder, calibrations with a CIN of 0B are for ECUs with part number 29536134, 29534937 or 29528963. 0B calibrations cannot be loaded into 29537291 or 29538352 ECUs and will result in a hardware incompatibility message. Increased Thermal Capability: The ECU hardware changes were made to replace superseded internal components. As a benefit, these changes permitted an increase in the ECUs thermal capability from 65°C to 85°C (149°F to 185°F). In order to tell if an ECU has the improved temperature capability; look for P/N 29538352 on the ECU. Looking for the CIN “0D” only will not identify the thermal capability of the ECU. V9A Controls Software: The Version 9A software release includes separate adaptive tables for both Primary and Secondary modes, garage shift improvements, and general shift quality enhancements. See below for more details on these changes. Separate Adaptive Tables for Primary and Secondary Modes: Effective with the Version 9A software, there will be separate adaptive tables for primary and secondary shift schedules. This can allow smoother shift characteristics for applications that are switched between no load and heavy loads such as dock spotters; tank haulers, heavy equipment haulers, and 5th wheel equipped motor homes (where wire #153 has been connected to a trailer hitch). The existing Secondary Shift Schedule function (Input Function A) which is typically assigned to either the shift selector mode button or wire #153 is used to activate this feature. This feature will not be available to Bus models. RELS/Service Brake Status on a Single Wire: The Reduced Engine Load at Stop (RELS) feature, available only on TID3 B300 and B400 equipped buses and coaches, and the Service Brake Status input function will be combined into a new input function. When the transmission is in first range and RELS is enabled via a dash switch and activated via the service brakes, the ECU will automatically activate a reduced engine load to the transmission. The vehicle must be at a stop with the service brakes applied, at closed throttle, and no “Auto-Neutral” inputs active for RELS to be in effect. Garage Shift Improvements: V9A software incorporates one or two garage shift improvements depending on vocation, but in order for these improvements to be activated, the Service Brake Status signal must be seen by the ECU. This is accomplished by using a pressure switch in the brake line and producing an input to the ECU via wire #137. A more detailed discussion of this feature will be published in a separate Service Information Letter. Other Shift Quality Improvement Items: Clutch control improvements were made to reduce engine flare during power shifts. Variable clutch cavity fill times have been added to smooth the closed throttle 5–4 shift. Also, the C2 clutch is prefilled at the completion of the initial 2–3 shift and off-going clutch pressure is boosted on the initial 3–4 shift to prevent shift flare. Autodetect Improvements: These improvements allow the ECU to more rapidly identify the following data sources or transmission features: throttle position source, engine coolant temperature source, and presence of a retarder or oil level sensor. Cruise Mode Shift Schedule: In addition to the existing primary and secondary shift schedules, a third shift schedule has been added to enhance cruise control operation. This third shift schedule is activated when the ECU is signaled by the engine ECM via the data link (J1587 or J1939) that cruise mode is ON. Similar to the ECONOMY shift schedule, this schedule reduces shift busyness while in cruise mode on slightly rolling terrain.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 18-WT-01 August, 2001 Product Code(s): Page 1 of 6

SUBJECT: WTEC III Lever Shift Selector Availability and Service Parts EQUIPMENT AFFECTED: World Transmission with WTEC III Lever Shift Selectors In February, 1997 Allison Transmission released the original WTEC III lever shift selector. In addition to the original bezel released in 1997 (shown in Figure 1), an additional lever shift selector is now in production with a contoured bezel (shown in Figure 2). Some detail parts and assemblies used in the WTEC III lever shift selectors are serviceable. This SIL details those lever shift selector parts or assemblies that are available through the Allison Parts Distribution Center. It is recommended to maintain the same shift selector style the vehicle was originally equipped with should a vehicle need a replacement WTEC III lever shift selector. Dash overlay interference or harness issues may result by switching styles in a vehicle. See the following figures and tables for serviceability information and parts identification for the WTEC III lever shift selectors. WTEC III Lever Shift Selector Descriptions Description Original Bezel, Six Forward Ranges, Right-Hand, Reverse at Front Original Bezel, Five Forward Ranges, Right–Hand, Reverse at Front Original Bezel, Four Forward Ranges, Right–Hand, Reverse at Front Original Bezel, Six Forward Ranges, Left-Hand, Reverse at Front Original Bezel, Five Forward Ranges, Left-Hand, Reverse at Front Original Bezel, Four Forward Ranges, Left-Hand, Reverse at Front Original Bezel, Five Forward Ranges, Left-Hand, Reverse at Rear International (Contoured) Bezel, Six Forward Ranges, Right Hand, Reverse at Front International (Contoured) Bezel, Five Forward Ranges, Right Hand, Reverse at Front International (Contoured) Bezel, Four Forward Ranges, Right Hand, Reverse at Front

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Part No. 29529613 29529617 29529621 29529633 29529637 29529641 29529639 29537634 29537633 29537632

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 18-WT-01 August, 2001 Product Code(s): Page 2 of 6 4

9

R

D

N

5

2

1

8 N

D

5

3

2

1 LL

/RO

MP

R

4

2

3

3

4

1

UL

HA TE NA

ER

ALT

Y P

EE

CR

CK

LO

P

PO

W

LO

RM

NO F

OF

R

WE

Y RA

6

AD

RE

ST

TE

LE

O PT

LO

AX

E

Y

PT

EM

LD

IAL

EC

D

Y

OM

ON

EC

SP

O

P

M DU

R OU

AD

HO LO

RO SP

SP

PL

M

F

DIF

LL

OW

PE

T OIS

H

CIT

AD

RO

CK PA RF

AY HW

HIG

10

7

PU AD

RO

ON

MP

PU

5

AD

RO

T IRS

12

F

13 11

14

A

B

15

C X Y Z

26

16 17

18 19

20

25 21 22 23

SIL 24

NOTE: All items shown in phantom are non-serviceable. Do not remove items shown in phantom. V06614

Figure 1 20091001

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 18-WT-01 August, 2001 Product Code(s): Page 3 of 6 4

9 R

D

N

5

2

1

8 N

D

5

3

2

1 LL

/RO

MP

R

4

2

3

3

4

1

P

EE

CK

PO PO

MP

LO

DU

Y

OM

ON

Y

PT

EM

W

RM

NO F

OF

R

IAL

EC

Y RA

6

D

UR

LD

AD

HO LO

EC

SP

PL

LO

F DIF

SP

OW

PE

IST

R

WE

A RE

SP

ST

TE

LE

O PT MP PU

LO

AX

DE

C

CR

L OL

CK PA RF

AY HW

HIG

HO

ITY

AD

RO

MO

UL

HA E

NAT

ER

ALT

10

7

PU AD

RO

ON

5

AD

RO

ST

12

FIR

13 11

14

A

B

15

C X Y Z

26

16 17

18 19

20

25 21 22 23

24

NOTE: All items shown in phantom are non-serviceable. Do not remove items shown in phantom. V06959

Figure 2

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18-WT-01 August, 2001 Product Code(s): Page 4 of 6 å

Table 1 WTEC III Lever Selector Original, Six Forward Ranges, Right-Hand, Reverse At Front REF NO. 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

NOMENCLATURE Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Mode. See SPI 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PCB, Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, No. 6-32 x 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Knob Assembly Kit, Lever Selection. Kit Contains 29528787 Knob Assembly, 29512860 Retaining Clip, 29536604 Bushing, And 29536686 Instruction Sheet. See SPI 5-WT-99. . . . . . . . . . . . Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Detent Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Screw, No. 6-32 x 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO. 29529613 29509957 29528804 29533080 29528558 29535979 29528794 29528795 29528792 29528560

29536685 29528787 29512860 29536604 29528789 29528556 29530475 12191176 12160542 12160551 12110693 12129557 12176394

REQ

* * * *

* * * *

29528560 29529967

1 1 1 1 6 1 1 1 1 4

1 1 1 1 1 1 1 1 1 20 1 10 1 4 1

Table 2 WTEC III Lever Selector Original, Five Forward Ranges, Right-Hand, Reverse At Front Same As Table 1, Except For Parts Listed Below. 1 3

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529617 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808

1 1

Table 3 WTEC III Lever Selector Original, Four Forward Ranges, Right-Hand, Reverse At Front

SIL

Same As Table 1, Except For Parts Listed Below. 1 3

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529621 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812

1 1

* Serviced Only As An Assembly — Not Available As A Detail Part. 20091001

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Table 4 WTEC III Lever Selector Six Forward Ranges, Left-Hand, Reverse At Front Same As Table 1, Except For Parts Listed Below. REF NO. 1 4 9

NOMENCLATURE

PART NO.

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529633 Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 *

REQ 1 1 1

Table 5 WTEC III Lever Selector Original, Five Forward Ranges, Left-Hand, Reverse At Front Same As Table 1, Except For Parts Listed Below. 1 3 4 9

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529637 29528808 29533079 29528791 *

1 1 1 1

Table 6 WTEC III Lever Selector Original, Five Forward Ranges, Left-Hand, Reverse At Rear Same As Table 1, Except For Parts Listed Below. 1 3 4 9

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529639 29528810 29533079 29528791 *

1 1 1 1

Table 7 WTEC III Lever Selector Original, Four Forward Ranges, Left-Hand, Reverse At Front Same As Table 1, Except For Parts Listed Below. 1 3 4 9

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529641 29528812 29533079 29528791 *

1 1 1 1

* Serviced Only As An Assembly — Not Available As A Detail Part.

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18-WT-01 August, 2001 Product Code(s): Page 6 of 6

Table 8 WTEC III Contoured (International) Lever Selector Six Forward Ranges, Right-Hand, Reverse At Front Same As Table 1, Except For Parts Listed Below. REF NO. 1 2 3 4 7 8 9 16 24

NOMENCLATURE Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO. 29537634 29537638 29537637 29537947 29537738 29537944 29537626 29537946 29538010

REQ

* * * *

1 1 1 1 1 1 1 1 4

Table 9 WTEC III Contoured (International) Lever Selector Five Forward Ranges, Right-Hand, Reverse At Front Same As Table 1, Except For Parts Listed Below. 1 2 3 4 7 8 9 16 24

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Mode. See SPI 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537633 29537638 29537636 29537947 29537738 29537944 29537626 29537946 29538010

* * * *

1 1 1 1 1 1 1 1 4

Table 10 WTEC III Contoured (International) Lever Selector Four Forward Ranges, Right-Hand, Reverse At Front Same As Table 1, Except For Parts Listed Below. 1 2 3 4 7 8 9 16 24

Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Mode. See SPI 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537632 29537638 29537635 29537947 29537738 29537944 29537626 29537946 29538010

* * * *

1 1 1 1 1 1 1 1 4

* Serviced Only As An Assembly — Not Available As A Detail Part.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 25-WT-01 October, 2001 Product Code(s): 66 Page 1 of 5

SUBJECT: HD/B 500/4000MH Bearing Retainer Locknut Retention EQUIPMENT AFFECTED: ALL HD/B 500/4000MH World Transmissions SERIAL NUMBER BREAK: Starting with S/N 6610083341

Introduction: All HD/B 500/4000MH/HD 4070 transmissions are currently being manufactured with redesigned P3 carriers to accept a Belleville spring washer and a redesigned bearing retainer locknut. The HD 4070 is currently being manufactured with redesigned output shafts also to accept the current Belleville spring washer and current bearing retainer locknuts. Start of production for these changes began with S/N 6610083341 on July 9th, 2001. These changes were made to further increase product reliability and increase customer satisfaction by reducing the effect of torsional and inertial accelerations transmitted from vehicle components that might work to reduce the bearing locknut retention torque. Discussion: A decrease in bearing retainer locknut retention can result from driveline torsional and inertial activity that exceeds Allison requirements for these driveline parameters. In addition to retention issues for the locknut, shift quality complaints, output seal leaks, vehicle vibration, diagnostic codes, and possible damage to the transmission can result from operating the vehicle with driveline parameters that do not meet Allison specifications. Vehicles that exhibit decreased retention on the former locknut should be referred back to an OEM service location to have the driveline inspected and corrected if required. In addition to driveline angles, the phasing of the driveline joints and ride height should be measured and inspected as well as the general condition of the driveline, i.e. proper lubrication, driveline slip joint engagement, and flange/yoke bolt retention.

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25-WT-01 October, 2001 Product Code(s): 66 Page 2 of 5 Serviceability: The former P3 carriers and former HD 4070 output shafts are completely cancelled and will be serviced with the current P3 carrier kits or current HD 4070 output shaft kits. These kits contain the Belleville spring washer and Instruction Sheet No. 296 detailing serviceability requirements in addition to a current P3 carrier or current HD 4070 output shaft. The former bearing retainer locknuts and former bearing retainer must not be used with the current P3 carrier detail parts, current P3 carrier kits, current detail parts for the HD 4070 output shafts, or current HD4070 output shaft kits. The current locknuts and Belleville spring washer must not be used with the former P3 carriers or former HD 4070 output shafts. The former bearing retainer locknuts and former locknut retainer will be maintained for service when it is not necessary to replace the former P3 carrier or former HD 4070 output shaft during a repair of a transmission prior to the serial number break. Be aware that an HD 4070 before the serial number breakpoint does not need the current P3 carrier kit if the former P3 carrier in the transmission is usable since it is the output shaft of the HD 4070 that receives the Belleville washer and current bearing retainer locknut. Installation: The concave side of the Belleville spring washer should be mated to the bearing retainer locknut. This places the outer diameter of the washer in direct contact to the locknut with the washer in a non-compressed state. The convex side of the Belleville spring washer should be mated to the bearing race. This places the inner diameter of the washer in direct contact to the bearing race with the washer in a non-compressed state. Properly installed, the tang on the Belleville spring washer points towards the inner race. The Belleville spring washer will have to be tilted during installation to engage the drilled hole for the tang. The correct orientation of the Belleville washer is required. See Figure 5 for correct orientation of the Belleville spring washer. Torque specification for the current production bearing retainer locknuts with lubricated threads is 185–200 N·m (137–147 ft lb). These bearing retainer locknuts may be reused during a transmission repair provided there is at least 10 N·m (7.5 ft lb) of prevailing torque when threading the locknut to the current production P3 carriers or current production HD 4070 output shafts. The torque specification for the former bearing retainer locknuts before the output module is installed on the transmission is 193–207 N·m (143–152 ft lb). If the former bearing retainer locknut is installed after the output module is installed on the transmission, then the torque specification for the former locknut is 74–88 N·m (55–64 ft lb). The service parts requirements are listed in Instruction Sheet No. 296. This instruction sheet is provided in the P3 carrier kits and HD 4070 output shaft kits. Instruction Sheet No. 296 is included in this service information letter to show service parts requirements as well. Parts Identification: The former bearing retainer vs. the current Belleville washer is shown in Figure 1. The former P3 carrier had three equally spaced slots machined along the thread length to receive the former bearing retainer tangs. The current P3 carrier can be identified by observing that a drill point exists at the top of the thread length to receive the anti-rotation tab on the Belleville washer with no machined slots along the thread length. See a former P3 carrier vs. a current P3 carrier in Figure 2. The current bearing retainer locknuts can be identified by the three Vespel® buttons protruding past the locknut threads causing a prevailing torque during installation. Also, the inner face of the current locknuts no longer have the pockets cast into the nut to receive the tangs from the former bearing retainer. See Figure 3 for a former locknut vs. a current locknut. The former HD 4070 output shafts had three equally spaced slots machined along the thread length to receive the former bearing retainer tangs. The current HD 4070 output shafts can be identified by observing that a drill point exists at the top of the thread length to receive the anti-rotation tab on the Belleville washer with no machined slots along the thread length. See a former HD 4070 output shaft vs. a current HD 4070 output shaft in Figure 4.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 25-WT-01 October, 2001 Product Code(s): 66 Page 3 of 5

CONVEX SIDE

L07081

Figure 1. Former Bearing Retainer vs. Current Belleville Spring Washer

DRILL POINT HOLE

SLOTS

L07074

L07075

Figure 2. Former WR/No Retarder P3 Carrier vs. Current WR / No Retarder P3 Carrier

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

25-WT-01 October, 2001 Product Code(s): 66 Page 4 of 5

POCKETS

VESPEL® BUTTONS

L07077

L07076

Figure 3. Former 6T /Non-Retarder Bearing Retainer Locknut vs. Current 6T /Non-Retarder Bearing Retainer Locknut

SLOTS

DRILL POINT HOLE

L07078

L07079

Figure 4. Former HD 4070 Non-Retarder Output Shaft vs. Current HD 4070 Non-Retarder Output Shaft

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 25-WT-01 October, 2001 Product Code(s): 66 Page 5 of 5

DRILL HOLE

ANTI-ROTATION TAB

TURN BELLEVILLE SPRING WASHER TO ALLOW ANTI-ROTATION TAB TO FIT IN DRILL HOLE V07106

Figure 5.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29538499 Page 1 of 1 January, 2001

INSTRUCTION SHEET NO. 296 HD / B 500 / 4000 MH / HD 4070 INSTRUCTIONS FOR SELECTING THE PROPER OUTPUT BEARING RETAINER NUT TO USE WITH THE BELLEVILLE WASHER This instruction sheet is to advise you of the correct output bearing retainer nut to install in your transmission if the P3 carrier or HD 4070 output shaft require replacement. The belleville washer design will improve the retention of preload on the output bearings over the former locktab design. The new parts must be used together. Use of the revised nut and the belleville washer require a change of P3 carrier on HD/B 500/4000 MH retarder and non-retarder models. HD 4070 retarder and non-retarder models will require a new output shaft, but the former carrier can be reused if it is within serviceable limits. You must know the correct description and part numbers of the parts you are replacing to make the correct selection of replacement parts. The following table will show you the correct kit to use when replacing the carrier or output shaft shown on the left. The kits consist of either the replacement carrier and the belleville washer or the output shaft and the belleville washer. If your transmission requires replacement of the former: HD CR P3 Carrier

P/N

You must use:

29535995 Carrier Kit

P/N

Which contains the output belleville washer P/N 29537166, and the current:

29538493 HD CR P3 Carrier

P/N 29537386

HD CR P3 Carrier – Retarder

29535999 Carrier Kit

29538494 HD CR P3 Carrier – Retarder

29537387

HD WR P3 Carrier

29535997 Carrier Kit

29538495 HD WR P3 Carrier

29537199

HD WR P3 Carrier – Retarder

29536997 Carrier Kit

29538496 HD WR P3 Carrier – Retarder

HD 7-Speed Output Shaft

29535900 Output Shaft Kit 29538497 HD 7-Speed Output Shaft

29537200 29537207

HD 7-Speed Output Shaft – Retarder 29535965 Output Shaft Kit 29538498 HD 7-Speed Output Shaft – Retarder 29537208

It is up to you to select the correct nut from the table below. Please note that the correct nut when “no tachograph” is called out is the 4-tooth tachograph nut. The output nut must be ordered separately from carrier or output shaft kit. You must also replace:

NOTE:

P/N

With:

P/N

Output Nut

29511450

Non-Retarder 4-Tooth Tachograph Nut

29537193

Output Nut

29536736

Non-Retarder 6-Tooth Tachograph Nut

29537195

Output Nut

29511065

Retarder 4-Tooth Tachograph Nut

29537385

Output Nut

29536737

Retarder 6-Tooth Tachograph Nut

29537196

The former output nuts and locktabs must not be used with the new carrier or output shaft. They are being maintained only for servicing of HD 4000(R)/B 500(R)/4000 MH(R) transmissions where the former P3 carrier is being reused and they are being maintained only for servicing HD 4070 transmissions where the former output shaft is being reused.

WD/mmw

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 10-WT-02 June, 2002 Product Code(s): Page 1 of 3

SUBJECT: Cancellation and Release of WTEC 2 ECUs PRODUCTS AFFECTED: All WTEC 2 Summary: This SIL covers the cancellation of calibrated WTEC 2 ECU Assemblies, all Basic WTEC 2 remote ECUs, and integral ECU/Shifter assemblies, and the release of remanufactured Max Feature WTEC 2 ECU in the remote ECU assembly and in integral ECU/Shift Selector assemblies. Discussion: Effective immediately, Allison Transmission has cancelled all WTEC 2 calibrated ECU assemblies. The base (nonserviceable) WTEC 2 ECUs (P/N 29530443, Basic and 29530444, Max Feature) that are built into serviceable Basic and Max Feature WTEC 2 ECU assemblies have also been cancelled. Beginning in June, 2002, the service replacement ECU that will be supplied in serviceable ECU assemblies will be labeled as remanufactured and will only be furnished in the Max Feature configuration. The Basic version ECU will no longer be manufactured and sales will only continue until stock is exhausted. The serviceable part numbers for the Max Feature ECU and the ECU/Shifter assemblies will not change and are listed in the Table 1. These are the only WTEC 2 ECU part numbers that will continue to be sold. Table 1. Serviceable remote ECU and integral ECU/Shifter Assembly P/Ns are: P/N Description 29524009 ECU assembly, remote; Max Feature; w/low crystal 29524010 ECU assembly, remote; Max Feature; w/high crystal *29516997 ECU assembly, remote; Basic; w/o clip nuts *29516999 ECU assembly, remote; Basic; w/metric clip nuts *29517001 ECU assembly, remote; Max Feature; w/o clip nuts 29517003 ECU assembly, remote; Max Feature; w/metric clip nuts 29517016 ECU assembly, integral; Max Feature; w/PBSS 29517040 ECU assembly, integral; Max Feature; w/LSS; 6 RHRF 29517064 ECU assembly, integral; Max Feature; w/LSS; 5 RHRF 29517088 ECU assembly, integral; Max Feature; w/LSS; 4 RHR * Available until supply of Basic ECUs exhausted

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 10-WT-02 June, 2002 Product Code(s): Page 2 of 3

The replacement base (non-serviceable) ECU (P/N 29541285, model MCU 2407 R) will be labeled as remanufactured (see Figure 1) because certain electronic components used in its construction are now obsolete. The obsolescence of these component parts has required Allison Transmission to use parts removed from available core ECUs to continue building WTEC 2 ECUs.

VL07682.00.00.eps

Figure 1. Base ECU Label

A design change has also been made to eliminate the software EPROM socket. The software EPROM will now be soldered to the printed circuit board and will not be replaceable. Shift selector assemblies and ECUs can be replaced separately when an integral ECU/Shifter assembly must be serviced. The only WTEC 2 ECU that will be available for servicing these assemblies will be P/N 29517003. Table 2 shows the shift selectors that are available to be mounted on the P/N 29517003 ECU to make an integral assembly. All part numbers in Table 2 are serviceable. Table 2. Serviceable Shifter and ECU/Shifter Assembly P/Ns Assembly Description PBSS 6RHRF 6RHRR 6LHRR 5RHRF 5RHRR 5LHRR 4RHRF 4RHRR

Max Feature ECU P/N 29517003 29517003 29517003 29517003 29517003 29517003 29517003 29517003 29517003

Shifter P/N 29522940 29513429 29513406 29511770 29513407 29513408 29511771 29513409 29513410

Shifter/ECU Assemblies 29517016 29517040 NA NA 29517064 NA NA 29517088 NA

Service Instructions (disassembled views of the ECU assembly and ECU/Shifter assemblies are found in the MD 3000, HD 4000, and MD/HD/B Series Support Equipment Parts Catalogs): Remote ECU: If replacing any WTEC 2 remote ECU, calibrate the replacement ECU with the most recent version of the CIN that was in the old ECU or with the most recent version of the CIN superseding the one in the old ECU. All CINs for replacement ECUs will be version 7A and will begin 0800…. Consult your Allison distributor or dealer for the nearest ECU Recalibration Center.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 10-WT-02 June, 2002 Product Code(s): Page 3 of 3

Integral ECU/Shifter Assembly: When replacing either the ECU or shifter portions of an integral ECU/Shifter assembly, use a static protected workstation or use anti-static wristband, SPX/Kent-Moore BT8639B, or equivalent to be sure no static electricity discharge damage will occur to the ECU or Shifter. Shifter replacement: If replacing only the shift selector portion of an ECU/Shifter assembly, separate the shift selector from the ECU by removing the four (4) slotted Torx® head screws. Carefully disconnect the shift selector ribbon cable at the connector on the ECU circuit board. Install the replacement shift selector by connecting the ribbon cable to the connector on the ECU circuit board. Re-install the four Torx® head screws and tighten. If the ECU was not replaced and the same configuration shift selector was reinstalled, no recalibration of the ECU is required. If a different configuration shift selector was used as a replacement, it might be necessary to recalibrate the ECU. Consult your Allison distributor or dealer for the nearest ECU Recalibration Center. ECU replacement: If replacing only the ECU portion of an ECU/Shifter assembly, separate the shift selector from the ECU by removing the four (4) slotted Torx® head screws. Carefully disconnect the shift selector ribbon cable at the connector on the ECU circuit board. Remove the four (4) slotted Torx® head screws holding the cover to the top of the replacement ECU. Install the shift selector by connecting the ribbon cable to the connector on the replacement ECU circuit board. Re-install the four Torx® head screws and tighten. Calibrate the replacement ECU with the most recent version of the CIN that was in the old ECU or with the most recent version of the CIN superseding the one in the old ECU. All CINs for replacement ECUs will be version 7A and will begin 0800…. Consult your Allison distributor or dealer for the nearest ECU Recalibration Center. Reinstall any support hardware that was removed during this repair (clip nuts, screws, radio filter).

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 13-WT-02 May, 2002 Product Code(s): Page 1 of 2

SUBJECT: New Reduced Size Pushbutton Selector For WTEC III EQUIPMENT AFFECTED: All WT with WTEC III Pushbutton Selectors

Introduction: Allison Transmission has released a new remote pushbutton shift selector (P/N 15752787) for WTEC III controls. This selector was released to accommodate customers with limited space or interference concerns within the instrument panel of the vehicle. Description: The functionality and the size of each individual keypad button is the same as our standard pushbutton shift selector. However, the overall size of the new pushbutton selector has been substantially reduced. The mode label recess has been eliminated. The selector utilizes a sealed 14-pin rectangular style Amp connector for the wiring harness input which is quite different from the other pushbutton shift selectors. Installation: Reference the WTEC III Control Tech Data book (SA2978EN) drawing AS07-116 for installation and control specifications. For general illustration see Figure 1.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 13-WT-02 May, 2002 Product Code(s): Page 2 of 2

Serviceability: This shift selector is only serviceable as a complete assembly. No detail parts are available for this shift selector. This shift selector should not be used to replace other shift selector styles because the harness connections are quite different in design from previous shift selector installations.

31.4 mm (1.24 in.)

103.8 mm (4.09 in.)

92.8 mm (3.65 in.)

35.2 mm (1.39 in.)

23.6 mm (0.92 in.)

15.2 mm (0.60 in.)

SIDE

BACK

M O D E

FRONT

R N D

V07103.01

Figure 1

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 14-WT-02 May, 2002 Product Code(s): Page 1 of 2

SUBJECT: Retarder Exhaust Backfill Valve Stop Retaining Pin Battering AFFECTED SERIAL NUMBERS: HD/B 500R Prior to S/N 6610096308 Introduction: The HD/B 500 retarder valve bodies were updated with an improved retarder exhaust backfill valve stop starting with transmission serial number 6610096308. The former exhaust backfill valve stop P/N 23049342 has been canceled for use in the retarder valve body of the HD/B 500 and has been superseded by P/N 29538569. The change was implemented to reduce battering of the pin used to retain the exhaust backfill valve stop. Service Requirements: Typically inspection of the retarder exhaust backfill pin would occur at overhaul of the retarder valve body. It is not required to update the exhaust backfill valve stop prior to retarder valve body overhaul. A damaged pin will stays in its proper position and cannot migrate elsewhere in the transmission. A damaged pin does not reduce functionality of the transmission or retarder nor does it cause progressive damage to the unit. However a damaged pin should not be re-used in a transmission. If the retaining pin is worn or fractured, then replace the former exhaust backfill valve stop with the current valve stop and a new pin. See Table 1 for parts information. Parts Information: NOTE: The former P/N 23049342 is still used in multiple locations in various transmission models and therefore will not be completely canceled. Table 1 Parts to be Replaced

Replacement Parts

Retarder Exhaust Backfill Valve Stop P/N 23049342

Retarder Exhaust Backfill Valve Stop P/N 29538569

Retaining Pin P/N 29500822

Retaining Pin P/N 29500822

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Installation: The retaining pin should be installed such that the pin rests in the groove of the current exhaust backfill valve stop. The current valve stop has been designed in a manner that the pin cannot be inserted if the exhaust valve stop is not oriented correctly.

FORMER STOP

PIN

SPRING CURRENT STOP

VALVE

PIN

V05843

Figure 1. Former Exhaust Backfill Valve Stop

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SPRING

VALVE V05844

Figure 2. Current Exhaust Backfill Valve Stop

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20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 15-WT-02 May, 2002 Product Code(s): Page 1 of 4

SUBJECT: New Electronic Control Units, V9B Controls Software, and New Transmission Calibrations for World Transmission Models MODELS AFFECTED: All World Transmission Models

Introduction: Beginning in April, 2000, WT products began an annual cycle of software and hardware changes to the WTEC III electronic control system due to the addition of new software features. These enhancements have been released to support continuous improvement of Allison World Transmission controls. For 2002, the software changes and the hardware changes are available now. Software Changes for Version 9B: Effective April 8, 2002, Allison Transmission released upgraded ECU Version 9B software. The calibration compatibility level of the calibration identification number (CIN) changed from “0D” to “0E” when the PCCS rollover occurred. The calibrated ECU P/N ECB00xxx did not change for either regular production release or special release calibrations. The Version 9B software release includes Shift Energy Management (SEM) autodetect, Auto 2-1 pre-select for HD 7-speed transmissions, additional J1939 messages, and other product and shift enhancements. See the feature descriptions below for more details on each of these changes.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 15-WT-02 May, 2002 Product Code(s): Page 2 of 4

• Autodetect for Shift Energy Management (SEM) This feature uses J1939 messages to maintain a nearly constant output torque during range upshifts. The application must be approved to use SEM e.g. Cummins ISC/ISL built 4/02 or later and a J1939 communication link between the engine and transmission must be present. All transit calibrations will automatically detect the engine make and model to determine if it is SEM compatible. The software will verify proper functionality of the feature before enabling it. The Version 9B software release will make Shift Energy Management (SEM) available for transit buses using Cummins ISC and ISL engines. These Cummins engines are expected to be ready to support SEM by April, 2002. The initial release of SEM is only for ISC/ISL engines mated with the B 300, B 400, or B 500 transmissions. Other OEMs producing engines and/or their customer base may wish to incorporate SEM in the future. However, Application Engineering review and acceptance is a requirement for the use of SEM. Therefore, this feature will not be available for engine/transmission configurations prior to the Application Engineering acceptance date of a specific vocation with a specific engine and transmission model. Note: Updating calibrations i.e. “rolling over” to version 9B from former calibrations originally assembled prior to release of version 9B will not include this feature; utilizing this feature requires a calibration assembled with this feature enabled and will have a different calibration identification number (CIN) than a “rolled” CIN. • Automatic 2-1 Pre-select for HD 7-Speed Transmissions This feature must be assigned to the mode button. When the feature is present and enabled in the calibration, a 2-1 shift can occur automatically if operating conditions require and allow for it. The software logic will consider throttle position, output speed, vehicle deceleration rate, current transmission range, and transmission available ranges. If the need for a 2-1 shift arises, the mode button can either be manually activated by the driver or automatically activated by the software. Automatic activation of the mode button will occur when the vehicle is decelerating, throttle is high, 2nd range is attained, 1st range is available, and output speed is low. Manually activating the mode button will also command 1st range under normal pre-select downshift schedule conditions. Manual deactivation of the mode button or any shift selector movement is required to deselect 1st range regardless of how it was activated. • Additional J1939 Messages Complete information on message availability and intended usage is found in the Datalink Communications Manual (currently available only on the Allison Transmission Extranet site). — Received Messages: 1. Service Brake Status — must come from same source address (SA) as cruise status for both to work in same system. 2. Component ID — engine make and model for SEM 3. PTO State CC/VS PGN 65265 bytes 5-1 4. EEC2 PGN 61443 byte 1 Road speed limit status (additional source) 5. Engine Demand Torque for SEM

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 15-WT-02 May, 2002 Product Code(s): Page 3 of 4

— Broadcasted Messages: 1. DM1 — message for amber warning lamp status (check trans) 2. ETC7 — addition of Range Inhibit Indicator (RII) lamp control 3. Change to ERC1 message; only broadcast if retarder is present (currently broadcast with “not available” if there is no retarder) 4. ETC2 bytes 5 and 6, transmission requested range Note: Updating calibrations i.e. “rolling over” to version 9B from former calibrations originally assembled prior to release of version 9B will not include these messages; utilizing these messages requires a calibration assembled with the additional J1939 messages enabled and will have a different calibration identification number (CIN) than a “rolled” CIN. • New Shift Schedules Note: Updating calibrations i.e. “rolling over” to version 9B from former calibrations originally assembled prior to release of version 9B will not include these additional shift schedules; utilizing this feature requires a calibration assembled with these schedules enabled and will have a different calibration identification number (CIN) then a “rolled” CIN. — Fixed Shift Schedules Using this shift schedule means there will be no change (i.e. modulation) in shift points based on any throttle position less than the wide-open throttle (WOT) shift points. This schedule is typically intended for use in agricultural spreaders and salt spreaders. These shift schedules will be available for all truck (non-bus) transmission models and governed engine speeds, with there use restricted to the secondary shift schedule i.e. not the primary schedule. — Optimized Limiting Speed Shift Schedules Current S1, S2, S3, and S4 shift schedules are designed to accommodate both limiting speed and variable speed engine governors. However, it is widely accepted that Allison World Transmissions perform better with limiting speed engine governors (a.k.a. min/max, automotive, or power throttle) than with variable speed governors (a.k.a. all-speed, or speed throttle) from an overall shift quality standpoint. Therefore, Allison has traditionally encouraged using the limiting speed engine governor strategy when vehicles are built with a World Transmission. Conversely, a variable speed governor is often desired for PTO (Power Takeoff) operation by our customers. Some engine manufacturers offer the option of operating the engine with limiting speed governing in normal road operation and variable speed governing during PTO operation. Recently, Allison has developed a new family of shift schedules designed specifically for use with a broad range of “optimized” limiting speed type engines. These “optimum” governors actually fall somewhere between the pure limiting speed governor and the pure variable speed governor. The optimum limiting speed concept offers constant output torque before and after a part throttle shift resulting in better shift quality, smooth vehicle acceleration, and minimal driveline disturbance during the shift. These new shift schedules will be selectable options for any new shift calibration configured using V9B software i.e. “rolled” calibrations will not have these schedules available. New shift schedules will be designated S5, S6, S7, and S8. • Other Feature Changes — Various clutch control and adaptive enhancements. — Fire Truck pump mode modifications to reduce neutral drag. — Engine brake cruise mode interaction that inhibits engine brake pre-selected shifts until speed increases by a preset amount to prevent cycling in and out of pre-select mode when percent load goes to zero and engine brake is commanded ON during cruise operation. Note: Updating calibrations i.e. “rolling over” to version 9B from former calibrations originally assembled prior to release of version 9B includes these added features.

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Hardware Changes for Version 9B: Another ECU has been released to support continuous improvement of Allison World Transmission controls. This ECU has some internal differences that relate to interfacing with 24 volt battery systems. The ECU part number will change from 29538352 to 29541151. Vehicles that require an ECU to repair the vehicle and have a 24 volt electrical system should use part number 29541151. All other customers should continue to use the former ECU part number until such time that they supersede to a different part number. It is not necessary to replace a functioning WTEC III ECU of an earlier vintage with P/N 29541151 for 24 volt systems. All WTEC III ECUs compensate for 12/24 volt vehicle system voltage. Note: The ECU hardware changes will not affect external dimensions or installation requirements of the former isolated ECU, which was released in April 1999. Also, the EMI certification of the current ECU has not been impacted by these changes. Serviceability: See Table 1 for WTEC III controls serviceability information regarding ECU part numbers, highest capability of TID level, and highest calibration level compatibility.

Table 1 WTEC III ECU Part No.

ECU Assembly No.

Possible TID Level

Highest CIN Pre x Allowed

29528963

295xxxxx ECU00xxx

1, 2, 3*

0B

Only cals installed after 10/25/99 are TID 3 capable; some version 9A/9B features unavailable in 0B.

29534937

ECU00xxx ECA00xxx

1, 2, 3*

0B

Only cals installed after 10/25/99 are TID 3 capable; some version 9A/9B features unavailable in 0B.

29536134

ECA00xxx

1, 2, 3*

0B

Only cals installed after 10/25/99 are TID 3 capable; some version 9A/9B features unavailable in 0B.

29537291

ECB00xxx

1, 2, 3

0E

Extra memory — capable of all features with proper CIN

29538352

ECB00xxx

1, 2, 3

0E

Extra memory — capable of all features with proper CIN

29541151

ECB00xxx

1, 2, 3

0E

Extra memory — capable of all features with proper CIN; current service part no. for any ECU replacement required on vehicle with 24 volt battery system

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26-WT-02 September, 2002 Product Code(s): 65, 66 Page 1 of 2 SUBJECT: Coating on Threaded Fasteners EQUIPMENT AFFECTED: All World Transmissions AFFECTED SERIAL NUMBERS: HD 4000/B 500 Series—Starting with 6610104669 MD 3000/B 300/B 400 Series—Starting with 6510385205 (100 mm bolt) and 6510385458 (55 mm bolt) MD 3070PT Adapter Housing—Starting with 6510362094 Introduction: As a product improvement, all World Transmission control module bolts and certain MD 3070PT adapter housing bolts now contain a band of coating on the threads. The coating material, Vibra-Seal™ #516/517, is an orange colored, Teflon based sealant produced by the Loctite Corporation. The coating is intended to provide enhanced transmission fluid sealing capability. All WT Control Module Bolts: Both bolt lengths are affected by the change. The new bolt part numbers are shown below: M10 x 1.5 x 55 mm M10 x 1.5 x 100 mm

Former P/N 29505612 11515469

New P/N 29541286 29541274

MD 3070PT Adapter Housing Bolts: Three MD 3070PT adapter housing bolt part numbers are also affected (see Figure 1): M10 x 1.5 x 70 mm M10 x 1.5 x 100 mm M12 x 1.75 x 60 mm

Former P/N 11515468 11515469 29519213

New P/N 29541273 29541274 29541275

Installation Torque: The installation torque values for the new bolts are the same as the former non-coated bolts. Reusing Coated Bolts: The coated bolts may be reused. Repeated removal and re-installation of the bolts will reduce the effectiveness of the coating material. If a transmission fluid leak is detected around a bolt after multiple removals, the coating may have lost its effectiveness. In this case, replace the bolt to restore its sealing capability. Reapplication of sealing compounds is not permitted.

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MD 3070PT Adapter Housing Coated Bolt Locations:

29541275

29541273

29541274 V07801.00.00.eps

Figure 1. MD 3070PT Coated Bolt Locations

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4-WT-03 February, 2003 Product Code(s): 66 Page 1 of 12

SUBJECT: New Output Seal, Yoke/Flange and Slinger Configuration EQUIPMENT EFFECTED: All HD 4000, B 500 and T 400 Series Transmissions AFFECTED SERIAL NUMBER: 6610116108

Introduction: Effective February 4, 2003, Allison Transmission introduced new rear covers, retarder housings, output seals, flanges and yokes on all HD 4000 Series transmissions. These changes improve output seal life by upgrading the output seal design and adding a slinger to the flanges and yokes to protect the output seals from external contamination. Changes to all HD rear housings and seals, to accommodate the new yoke/flange and slinger assemblies, include the following: 1. Addition of material to the housing casting to allow the slinger to wrap around to a common position among all rear cover and retarder housings. 2. Machining of outside diameter where additional material was added. NOTE: This allows visual differentiation between former and current housings with the revised output seals. 3. The current output seal has an additional axial lip. It also possesses a wider sealing surface on the outer diameter. The axial lip provides additional protection against external contamination. Figures 1, 2, and 3 compare former and current production rear cover and retarder housing modules.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-03 February, 2003 Product Code(s): 66 Page 2 of 12 RETARDER MODELS WITH OUTPUT YOKE

NON-RETARDER MODELS WITH OUTPUT YOKE (FORMER REAR OUTPUT SEAL SYSTEM) VL07566.00.01

Figure 1.

Casting diameter change, machined OD and clearance cut

Added wraparound slinger for contamination protection (P/N 29540165)

Added 2mm seal width and added axial seal lip (P/N 29540133)

Yoke/flange with machined diameter for mounting slinger

CURRENT SLINGER AND SEAL SYSTEM (RETARDER MODULES STARTING WITH S/N 6610116108) VL07567.00.01

Figure 2.

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Casting diameter change, machined OD and clearance cut Added wraparound dust shield for contamination protection (P/N 29540165 slinger) Added 2mm seal width and added axial seal lip (P/N 29540133) Yoke/flange with machined diameter for mounting slinger

CURRENT SLINGER AND REAR SEAL (REAR COVER MODULES STARTING WITH S/N 6610116108) V08007.00.00

Figure 3.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-03 February, 2003 Product Code(s): 66 Page 4 of 12

The current yokes and flanges as well as the current output seal SHALL NOT be installed in transmissions prior to S/N 6610116108. Accordingly, Allison Transmission has also introduced backwards-compatible yoke and flange assemblies that include slingers and a redesigned output seal with axial lip for use in transmissions with rear covers and retarder housings built prior to S/N 6610116108. These serviceable yokes and flanges, combined with a redesigned pre-6610116108 output seal with axial lip, offer a degree of protection similar to the current production configuration when used in a transmission with the former rear cover or retarder housing. Figures 4 and 5 show a rear cover and a retarder module with its respective pre-6610116108 seal and slinger hardware.

Redesigned slinger (P/N 29541103)

Redisigned output seal with axial lip (P/N 29541266)

Yoke/flange with machined diameter for mounting slinger

REDESIGNED SLINGER AND SEAL SYSTEM (RETARDER MODULES PRIOR TO S/N 6610116108) VL07994.00.00

Figure 4.

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Redesigned slinger with 45˚ wraparound (P/N 29541104)

Redesigned output seal with axial lip (P/N 29541266)

Yoke/flange with machined diameter for mounting slinger

REDESIGNED SLINGER AND REAR SEAL (REAR COVER MODULES PRIOR TO S/N 6610116108) V08013.00.00

Figure 5.

Service Parts Information: The following lists contain serviceable parts that are affected by these design changes.

Rear Cover/Retarder Housing Description Rear Cover, Standard Rear Cover, Tachograph Provision Rear Cover, Dropbox Provision Retarder Housing Assembly, 6-Speed Retarder Housing Assembly, 7-Speed Service Rear Cover, 16-Pulse Tacho

Starting with S/N 6610116108 29540134 29540140 29540148 29540154 29540161 29541084

Prior to S/N 6610116108 29515664 29520514 29515606 29538075 29538077 29520513

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Output Seal Description

Starting with S/N 6610116108

Prior to S/N 6610116108

Seal, Output

29540133

29515691

Flanges and Yokes—6-Speed Models Description SPL 170 Half Round Yoke SPL 250 Half Round Yoke 1710 Half Round Yoke 1760 Half Round Yoke 1810 Half Round Yoke 1710 Full Round Yoke 1810 Full Round Yoke 1710 Flange (Threaded) 1810 Flange (Threaded) 1710 Flange (Unthreaded) 1810 Flange (Unthreaded) Blank Flange

Starting with S/N 6610116108

Prior to S/N 6610116108

29540180 29540181 29541110 29541111 29541112 29540185 29540186 29541100 29541101 29541098* 29541099* 29541105*

29536301 29536302 29510306 29510309 29511516 29510307 29510305 29511637 29511636 29511305 29511304 29510456

* Slinger not included as part of flange assembly. May be purchased separately as support equipment.

Flanges and Yokes—HD 4070 7-Speed Models Description 1810 Half Round Yoke 1810 Full Round Yoke SPL 250 Half Round Yoke 1810 Flange

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Starting with S/N 6610116108 29540189 29540190 29540191 29540503

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Prior to S/N 6610116108 29537630 59537942 29538239 29530534

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4-WT-03 February, 2003 Product Code(s): 66 Page 7 of 12 Axial Lip Seals: Both the current (starting with 6610116108) and redesigned pre-6610116108 output seals incorporate an additional axial seal. The two seals can be differentiated from one another by their part numbers, which are molded into the rubber of the seal as shown in Figure 6 below. The current seal is part number 29540133 and the redesigned pre-6610116108 seal is part number 29541266. Additionally the current seal provides a wider sealing surface on its OD than does the redesigned pre-6610116108 seal. See Figure 7 for details.

P/N molded on face 29540133

29541266

REDESIGNED SEAL P/N 29541266 (PRIOR TO S/N 6610116108)

CURRENT SEAL P/N 29540133 (STARTING WITH S/N 6610116108)

V08003.00.00

Figure 6.

11.97 mm 11.15

9.95 mm 9.15

4 Ridges

5 Ridges

CURRENT SEAL P/N 29540133 (STARTING WITH S/N 6610116108)

REDESIGNED SEAL P/N 29541266 (PRIOR TO S/N 6610116108) V08006.00.00

Figure 7.

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Slingers (6 speed models): Three new slinger configurations have been introduced for the 6 speed models. Each slinger has its part number printed on the part as indicated in Figure 8. The current slinger part number 29540165 is used in transmissions starting with serial number 6610116108. The other two slingers are for servicing transmission prior to 6610116108. Part number 29541104 is used to service pre-6610116108 rear cover models. Part number 29541103 is used to service pre-6610116108 retarder models. The current slinger includes a 90 degree wraparound feature. The pre-6610116108 rear cover slinger has a 45 degree wraparound feature. The pre-6610116108 retarder slinger has no wraparound feature. See Figure 8 for details.

15.0 mm

12.20 mm 11.80

17.50 mm 45˚ 45˚ ANGLE

90˚ ANGLE

P/N stamped on exterior face

No wraparound feature

P/N stamped on exterior face

P/N stamped on exterior face

29540165

29541104

29541103

CURRENT SLINGER P/N 29540165

REDESIGNED SLINGER P/N 29541104 (REAR COVER MODULES PRIOR TO S/N 6610116108)

REDESIGNED SLINGER P/N 29541103 (RETARDER MODULES PRIOR TO S/N 6610116108) V08001.00.00

Figure 8.

Slingers (7 speed models): The yoke and slinger assemblies have been redesigned to accommodate the dimensional and machining changes to the current rear cover and retarder housings. All former 7-speed yoke and slinger assemblies are maintained for service and must be used to service 7-speed transmissions built prior to 6610116108. Interchangeability: THE CURRENT OUTPUT SEAL, YOKES AND FLANGES ARE NOT INTERCHANGEABLE WITH THE FORMER SEAL, YOKE AND FLANGES; AND SHALL NOT BE INSTALLED IN TRANSMISSIONS PRIOR TO 6610116108. The former output seal 29515691 is maintained for service for 7-speed models (See Table 3).

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4-WT-03 February, 2003 Product Code(s): 66 Page 9 of 12 The following list provides a guide for replacing the output seal components on transmissions prior to S/N 6610116108.

Table 1. Interchangeability for HD 6-speed Models Parts to be Replaced

Replacement Part(s)

Output Seal P/N 29515691

• Redesigned pre-6610116108 Axial Lip Output Seal—29541266 (Use former seal 29515691 with the former 7-speed flange and slinger assemblies in Table 3)

Yoke or Flange (see list of part numbers in Table 2)

• Pre-6610116108 Yoke or Flange—Use “Pre-6610116108 yoke/ flange and slinger assembly” from Table 2. • Redesigned pre-6610116108 Axial Lip Output Seal—29541266 (Use former seal 29515691 with the former 7-speed flange and slinger assemblies in Table 3)

Rear Cover, Standard P/N 29515664

• Rear Cover, Standard—29540134 • Yoke or Flange—Use “Current (starting with 6610116108) yoke/flange and slinger assembly” from Table 2. • Current Axial Lip Output Seal—29540133

Rear Cover, Tachograph Provision P/N 29520514

• Rear Cover, Tachograph Provision—29540140 • Yoke or Flange—Use “Current (starting with 6610116108) yoke/flange and slinger assembly” from Table 2. • Current Axial Lip Output Seal—29540133

Rear Cover, Dropbox Provision P/N 29515606

• Rear Cover, Dropbox Provision—29540148 • Yoke or Flange—Use “Current (starting with 6610116108) yoke/flange and slinger assembly” from Table 2. • Current Axial Lip Output Seal—29540133

Retarder Housing Assembly, 6 speed P/N 29538075

• Retarder Housing Assembly, 6 speed—29540154 • Yoke or Flange—Use “Current (starting with 6610116108) yoke/flange and slinger assembly” from Table 2. • Current Axial Lip Output Seal—29540133

Retarder Housing Assembly, 7 speed P/N 29538077

• Retarder Housing Assembly, 7 speed—29540161 • Yoke or Flange—Use “Current (starting with 6610116108) yoke/flange and slinger assembly” from Table 2. • Current Axial Lip Output Seal—29540133

Service Rear Cover, 16 Pulse Tachograph Provision P/N 29520513

• Service Rear Cover, 16 Pulse Tachograph—29541084 • Yoke or Flange—Use “Current (starting with 6610116108) yoke/flange and slinger assembly” from Table 2. • Current Axial Lip Output Seal—29540133

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Table 2. List of Yokes and Flanges—HD 6-Speed Models NOTE: Detailed yokes, flanges and slingers OR entire assemblies may be purchased through the Allison parts distribution system.

Parts to be Replaced SPL 170 Yoke, Half Round P/N 29536301 SPL 250 Yoke, Half Round P/N 29536302 1710 Yoke, Half Round P/N 29510306 1760 Yoke, Half Round P/N 29510309 1810 Yoke, Half Round P/N 29511516 1710 Yoke, Full Round P/N 29510307 1810 Yoke, Full Round P/N 29510305 1710 Flange (Threaded) P/N 29511637 1810 Flange (Threaded) P/N 29511636 1710 Flange (Unthreaded) P/N 29511305 1810 Flange (Unthreaded) P/N 29511304 Blank Flange P/N 29510456

Detailed Yoke/ Flange 29540169

Detailed Slinger

Pre-6610116108 Yoke/Flange and Slinger Assembly Rear Cover 29541155 Retarder 29541162

Current (Starting with 6610116108) Yoke/Flange and Slinger Assembly 29540180

29540170

Rear Cover 29541156 Retarder 29541163

29540181

29541107

Rear Cover 29541157 Retarder 29541164

29541110

29541108

Rear Cover 29541158 Retarder 29541165

29541111

Rear Cover 29541159 Retarder 29541166

29541112

Rear Cover 29541160 Retarder 29541167

29540185

Rear Cover 29541161 Retarder 29541168

29540186

Retarder (only) 29541169

29541100

Retarder (only) 29541170

29541101

29541109

29540174

Pre-6610116108 Rear Cover, 29541104 Pre-6610116108 Retarder, 29541103

29540175

29541096

29541097

Current (starting with 6610116108, all models) 29540165

29541098*

None

None

29541099*

None

None

29541105*

None

None

* Slinger not included as part of flange assembly. Must be serviced with detailed slinger.

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Table 3. List of Yokes and Flanges—HD 7-speed models

Parts to be Replaced

Current (Starting with 6610116108) Yoke and Slinger Assembly

Pre-6610116108 Yoke and Slinger Assembly

1810 Half Round Yoke P/N 29537630

29537630 (Use former seal 29515691)**

29540189 (Use current seal 29540133)

1880 Full Half Round Yoke P/N 29537942

29537942 (Use former seal 29515691)**

29540190 (Use current seal 29540133)

SPL 250 Half Round Yoke P/N 29538239

29538239 (Use former seal 29515691)**

29540191 (Use current seal 29540133)

1810 Flange P/N 29530534

29530534 (Use former seal 29515691)**

29540503 (Use current seal 29540133)

** The former seal 29515691 is contained in the HD 4070 Seal and Gasket Kit. J-37031A Redesigned HD 6-Speed Output Seal Installation Tool: SPX Kent-Moore has developed a newly designed output seal installer to support installation of the current and redesigned pre-6610116108 axial lip seals. A groove has been added to prevent damage to the axial lip during installation. The redesigned tool may be used with the former seal as well. The new seal installer is designated J-37031A. Servicing outlets may choose to modify their existing installation tools (J-37031) by machining a groove to the dimensions shown in Figure 9 below. If the choice is made to modify the existing Kent-Moore tool, its lifetime warranty is void. Questions should be directed to Kent-Moore Technical Services at 1-800-328-6657.

5.830 DIA. ( +– 0.01 in.) Machine to depth of 0.170 inches ( +– 0.01 in.)

J 37031 V08005.00.00

Figure 9

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J-43024A Redesigned HD 7-Speed Output Seal Installation Tool: A redesigned output seal installer for HD 4070/4076 models is available from SPX Kent-Moore. A groove has been added to prevent damage to the axial lip during installation. The new seal installer is designated J-43024A. Periodic Output Seal Installer Tool Inspection: Experience has shown that repetitive leaks may be caused when the ID lip of the output seal is damaged from defective installer tools. Servicing outlets should routinely inspect their output seal installer tools for nicks, burrs or raised metal that could cut the seal ID during installation. J-46150 New Slinger Installation Tool: SPX Kent-Moore has also developed a new tool for installation of slingers onto the redesigned yokes and flanges. The tool is a plastic cylinder that fits over the yoke or flange journal and is used to press the slinger against the machined shoulder of the yoke or flange. The new slinger installer is designated J-46150. Questions may be directed to: SPX Corporation (Kent-Moore Service Solutions) 28635 Mound Road Warren, MI 48092 Phone: 1-800-328-6657 Fax: 1-800-578-7375

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SUBJECT: C5 Friction Clutch Plates MODELS AFFECTED: HD 4000, B 500 Models Prior to S/N 6610027070 Still Using the Original P3 Ring Gear

Introduction: Effective April 15, 2003, Allison Transmission cancelled C5 friction clutch plate P/N 29527014 and released a replacement P/N 29541825. The replacement plate uses the current friction material (introduced in April 2000) and the cancelled plate used the former friction material (cancelled for production in April 2000). Both plates have a non-hardened core and were designed to service HD 4000 and B 500 transmissions built prior to S/N 6610027070 and still containing the original P3 ring gear with the non-hardened splines. Description: New friction clutch material was introduced for all clutches in World Transmissions in April 2000. Calibration compatibility required the former (pre-April 2000) friction plates be retained for service requirements for clutches C1, C2, C3, and C4. The former (hardened core) C5 friction plate P/N 29534834 used from S/N 6610027070 through S/N 6610062125 was completely cancelled in April 2000 and is serviced with C5 friction plate P/N 29536341 on transmissions in that serial number range. The C5 friction plate P/N 29541825 announced in this SIL will now allow the April 2000 friction material to be used in rebuilding transmissions prior to S/N 6610027070 without requiring replacement of the former P3 ring gear. Interchangeability: Table 1 shows the interchangeability between the C5 clutch friction plates and the P3 ring gears within the columns, labeled “non-hardened” and “hardened.” The row of “former” (pre-April 2000) clutch plates shows part numbers that are now completely cancelled. Only the plates shown in the row labeled “current” (April 2000) are serviced and those plates must only be used with one of the ring gears in the same column.

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Refer to Figure 1 for the identification of the current and former P3 ring gears and Figure 2 for the identification of C5 clutch friction plates. Intermixing of clutch plates is not permitted. Friction clutch plate identification is made by counting the number of missing spline teeth on the ID of the friction plates.

Table 1. Friction Plate Core/P3 Ring Gear Splines Non-Hardened (Used Prior to S/N 6610027070)

Hardened (Used After S/N 6610027070)

Close Ratio

29505637

29534836

Wide Ratio

29507716

29534835

Former (pre-April 2000)

29527014 Cancelled 4/15/03

29534834 Cancelled 4/1/00

0 missing spline teeth

1 missing spline tooth

29541825

29536341

3 missing spline teeth

2 missing spline teeth

Description

P3 Ring Gear

C5 Clutch Friction Plate

Current (April 2000)

IDENTIFICATION GROOVE

FORMER (NON-HARDENED) P3 RING GEAR

HARDENED P3 RING GEAR V04725.00.01

Figure 1.

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CANCELLED effective: 4/15/03

CANCELLED effective: 4/1/00

OMITTED SPLINE

FORMER NON-HARDENED SPLINE PLATE P/N 29527014

FORMER HARDENED SPLINE PLATE P/N 29534834

THREE OMITTED SPLINES 90 DEGREES APART

CURRENT NON-HARDENED SPLINE PLATE P/N 29541825

TWO OMITTED SPLINES 180 DEGREES APART

CURRENT HARDENED SPLINE PLATE P/N 29536341

HD/B 500 C5 FRICTION CLUTCH PLATES

V04724.01.00

Figure 2.

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Revisions to this SIL are noted by a stripe in the left-hand margin.

17-WT-03, Rev. A January, 2006 Product Code(s): Page 1 of 4

SUBJECT: Replacement Solenoid Kit for Retarder Accumulator Valve Assembly EQUIPMENT AFFECTED: All 3000/4000 Product Families with Retarder Accumulator Valve Assembly

Retarder accumulator air solenoid valve assembly P/N 29522717 has been replaced by valve assembly PN 29544455. Valve assembly P/N 29544455 is backwards compatible to cancelled P/N 29522717. The solenoid/coretube/plugnut assembly used in the retarder accumulator valve assembly, P/N 29544455 is currently released in a service kit. The kit part number is 29544456. The purpose of the kit is to provide an alternative to repair the retarder accumulator valve for electrical or air leakage issues instead of replacing the retarder accumulator valve. This kit, P/N 29544456, should be used to repair the retarder accumulator valve under warrantable and non-warrantable situations whenever possible. The benefit to the customer is realized in: 1) reduced downtime and 2) decreased cost compared to replacing the whole assembly. Figure 1 shows a picture of the packaged kit. The supplier’s instruction sheet is copied in this service information letter as well.

The kit contains a new solenoid/coretube/plugnut assembly. This is the assembly that is black in color on the accumulator valve and attached with two self-tapping screws to the aluminum-casted portion of the valve assembly. Supplier instructions describing removal and replacement from the aluminum casting and two self-tapping screws are included in the kit. Always replace all the old parts with the new parts in the kit regardless whether it is an electrical issue or air leakage issue. • Electrical Checks This kit should be used to repair the accumulator valve assembly if the solenoid in the valve assembly is not within specifications for solenoid resistance. Diagnostic code(s) 45–26 and/or 46–26 for WTEC II and III, and P0975, P0976, and/or P0977 for 4th Generation Controls are typically present in diagnostic history when the resistance of the solenoid is out of specification. The specification for accumulator valve solenoid resistance is 23 Ohms to 27 Ohms.

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17-WT-03, Rev. A January, 2006 Product Code(s): Page 2 of 4 OEM wire harness defects also can cause diagnostic code(s) 45–26 and/or 46–26 for WTEC II and III, and P0975, P0976, and/or P0977 for 4th Generation Controls. The technician should always measure across the solenoid at the solenoid terminals to determine the resistance value of the existing solenoid coil on the vehicle prior to using this kit for a repair. If the existing solenoid is within specification it is likely that a defect in the OEM harness is causing the diagnostic code(s). • Air Checks This kit should be used to repair the retarder accumulator valve if the “coretube” inside the old solenoid assembly is leaking air due to “wear-through”. NOTE: A small amount of air is allowed by the manufacturer’s specification to leak from the valve while the solenoid is de-energized. There is no requirement by Allison Transmission for the service location to perform the last step on the supplier instruction sheet. This test cannot be performed accurately as a “field service” test without the use of laboratory grade equipment. However, if a newly repaired valve has an audible air leak, such as a “hissing” sound, while the solenoid is de-energized, then the valve should be inspected again for proper assembly, debris under the gasket, and proper torque of the screws.

V10003.00.00

Figure 1. Packaged Kit

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V09976.00.00

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 21-WT-03 August, 2003 Product Code(s): Page 1 of 1

SUBJECT: Revised Format for HD Seal and Gasket Kits EQUIPMENT AFFECTED: All HD 4000, B 500 Series (Except HD 4070/4076) Transmissions Introduction: In June 2003, Allison Transmission changed the format of HD/B500 seal and gasket kits. The current retarder seal and gasket kit (29541569) contains the contents of the former HD straight-through, former HDR retarder, and HD control module seal and gasket kits. The current straight-through seal and gasket kit (29542839) contains the contents of the former HD straight-through and HD control module seal and gasket kits. Therefore, it is no longer necessary to order multiple kits when performing HD/B 500 transmission overhauls. Service Parts Information: Refer to table 1 below to determine part numbers for the current HD/B 500 seal and gasket kits.

Table 1. HD/B 500 Seal and Gasket Kits Current Kit

Former Kit(s)

Retarder transmission kit (29541569) includes:

HD Straight-through kit (29541268), HDR Retarder kit (29541568), and Control Module kit (29537070)

Straight-through transmission kit (29542839) includes:

HD Straight-through kit (29541268), and Control Module kit (29537070)

Control Module kit (29537070)

Control Module kit (29537070)

• The HD/B 500 control module seal and gasket kit (29537070) will continue to be sold separately in the event that the repairs are limited to the control module. • The former HDR/B 500R retarder seal and gasket kit (29541568) is cancelled. Retarder seals, gaskets, etc. should be ordered individually during repairs that do not require use of the entire Retarder seal and gasket kit (29541569). • There is still a separate HD 4070 seal and gasket kit (29542212) for HD 4070 seven speed models. This kit contains seal, gaskets, etc. for the C6 adapter housing only. The kit may be used separately or combined with either the Retarder or Straight-through seal and gasket kit as appropriate. • Feed-through connector seal (29514674) has been deleted from all three current kits.

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22-WT-03, Rev. A March, 2005 Product Code(s): Page 1 of 3

SUBJECT: The 31-Way Transmission Connector On Internal Harnesses EQUIPMENT AFFECTED: All World Transmission Series and Models EFFECTIVITY: Internal Harnesses Built After Approximately July 1, 2003

Introduction: The 31-way Deutsch ECD connector and the closed barrel-style pin terminal used on internal harnesses are being replaced by a Delphi-Packard DHD 31-way connector and a folding crimp pin terminal with a “B” core crimp and round insulation crimp. Internal harness part numbers will not change as a result of this connector change. The Main Connector Update kit used to replace the former 24-way pre-block-change transmission connector will also be revised to contain the Delphi-Packard DHD connector and folding crimp socket terminals. See Table 1 for part number changes. The Main Connector Update Kit part number will not change as a result of this connector change. Interchangeability: All current and former parts comprising the internal harness receptacle connector and parts for the mating plug connector in the main connector update kit are fully interchangeable forwards and backwards. Former parts that remain in parts department inventories may be used in place of the current parts for service needs and the current parts can be used to service harnesses built with the former parts. Internal harnesses built with the former connector parts and the former service parts may continue to be used until supplies are exhausted. Table 1 lists the part numbers and descriptions of the former parts being replaced and of the current parts being released. Beginning January, 2005, Delphi-Packard released three revised parts for this connection system. The new part numbers are shown in current P/N column of Table 1.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 22-WT-03, Rev. A March, 2005 Product Code(s): Page 2 of 3

Table 1. Delphi-Packard Current P/N 29544002 (was 29541278)

Deutsch

Current Description

Former P/N

Former Description

Bulkhead Receptacle Adapter

29511368

Connector, 31-way

29542586

Terminal, Pin, 1.6 mm

29511369

Terminal, Pin

12034413

Plug, Cable Seal

29511371

Plug, Cavity

29541284

Backshell, 19 mm

29514041

Housing, Backshell

29541281

Retainer, conduit, 19 mm

29514042

Follower, Backshell

29541280

Seal, Aux 31-way

29514043

Grommet, Backshell

Nut, Retaining

29527000

Nut, Retaining

29524003

Grommet, Standoff

29524006

Grommet, Standoff

29524005

Grommet, Standoff

29524004

Grommet, Standoff

29519127

Kit, Main Connector Update

29544003 (was 29541276)

29541279

29519127 29544001a

Seal, Pass-through

Kit, Main Connector Update Plug, 31-way socket

29511365a

Plug Connector, 31-way

29542587a

Sockets, Terminal

29511366a

Terminal, Socket

12034413

Plug, Cable Seal

29511371

Plug, Cavity

29541284

Backshell, 19 mm

29514041

Housing, Backshell

29541281

Retainer, conduit, 19 mm

29514042

Follower, Backshell

29541280

Seal, Aux 31-way

29514043

Grommet, Backshell

(was 29541277)

a. Service parts are not available from Allison Transmission Parts Distribution Center.

Serviceability: The current parts are illustrated in Figure 1, Views A and B. The crimping tool for the Delphi-Packard terminals is illustrated in Figure 1, View C. The SPX/Kent-Moore* tool number for the crimping tool is J 47027. It consists of Power and Signal frame, HC-1 and die set 51602447-3. The terminal positioner on the crimping tool must be pulled out and rotated as necessary to accommodate both socket and pin terminals. Before crimping the new terminals, the insulation should be stripped 5.0 ±0.5 mm. The inserter/remover tool, J 41194, for inserting and removing the terminals from the connectors is shown in Figure 1, View B. It is the same inserter/remover as was used with the former parts.

* SPX/Kent-Moore address is: 28740 Mound Road, Warren, MI 48092, Phone: (800) 328-6657, Fax: (800) 578-7375.

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VIEW A

WIRING HARNESS

KIT, MAIN CONNECTOR UPDATE

CONDUIT LOCKING RING, 19.0 MM

STAND-OFF ASSEMBLY

CONDUIT KEEPER, 19.0 MM SOCKETS, TERMINAL

CONDUIT LOCKING RING, 19.0 MM

SEAL, AUX 31-WAY PLUG, CABLE SEAL

CONDUIT KEEPER, 19.0 MM SEAL, AUX 31-WAY

PLUG, 31-WAY SOCKET

PLUG, CABLE SEAL SEAL, PASS-THROUGH

CONNECTOR, 31-WAY NUT, RETAINING BULKHEAD RECEPTACLE ADAPTER PLUG, CABLE SEAL SEAL, AUX 31-WAY TERMINAL, PIN, 1.60 MM TERMINAL CRIMPER J 47027

CONDUIT KEEPER, 19.0 MM CONDUIT LOCKING RING, 19.0 MM POSITIONER

VIEW C WIRING HARNESS TERMINAL PIN, 1.60 MM

VIEW B SOCKETS, TERMINAL

TERMINAL EXTRACTOR/INSERTER J 41194 USE 0.8 OPENING TERMINAL PIN, 1.60 MM

SOCKETS, TERMINAL

Pull out and rotate positioner to change opening. Use large opening for SOCKETS, TERMINAL and small opening for TERMINAL PIN, 1.60 MM

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Figure 1.

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Revisions to this SIL are noted by a stripe in the left-hand margin.

SUBJECT:

2-WT-04, Rev. C May, 2007 Product Code(s): Page 1 of 15

B 400/B 500 ReTran® Assembly Number List

EQUIPMENT AFFECTED: B 400 and B 500 Series (BUS)

Introduction: Allison Transmission is pleased to announce the release of several new B 400 and B 500 ReTran® assemblies. Allison Transmission will begin offering these bus model ReTran® transmissions in February 2004, and has timed their release to coincide with the end of the two year B 400/B 500 Customer Support Program (CSP). In May, 2005, Allison Transmission will offer selected TID3 B 400 transmission ReTran® assemblies with the Belleville-style output nut retainer, axial lip output seal, and redesigned rear cover/retarder housing with wrap around slinger provision. This service information letter provides a complete list of all bus model ReTran® assembly numbers. Interchangeability: Each bus ReTran® model family offers a variety of transmission options including the following common engineering features: • Output retarder or standard rear cover • TID1, TID2 (B 400 retarder option only), or TID3 internal wiring harness • Retarder model sump cooling provision • PTO or Non-PTO provision • Two-inch or four-inch sump • Axial lip output seal with wrap around slinger provision Furthermore, all bus model ReTran® assemblies are updated to the current CSP hardware specifications. All units are equipped with Dynax clutch friction plates and all the other parts updates contained in the CSP program master overhaul kits. For example, all B 500 ReTran® assemblies will be built with redesigned C-1 drive hubs, P3 planetary carriers with Belleville washer, and lockup damper assemblies. Consult the Allison Transmission 3000 and 4000 Product Families Parts Catalog for a detailed list of master overhaul kit parts. These new bus model ReTran® assemblies may be used to service Bus Series (BUS) transmissions.

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2-WT-04, Rev. C May, 2007 Product Code(s): Page 2 of 15 Allison Transmission’s bus model ReTran® portfolio is specifically designed to match most current and previous transmission configurations. Some ReTran® assemblies are intended to be used with WTEC II control systems and others with WTEC III controls systems. Many models incorporate the latest hardware designs, including retarder sump cooling and B 500 axial lip output seal with wrap around slinger provision. A summary of the various features and configurations is provided below: B 400 (without retarder) ReTran® assemblies WTEC II

WTEC III

TID1 Internal Wiring Harness

TID3 Internal Wiring Harness

Dynax Clutch Friction Plates

Dynax Clutch Friction Plates

Double Welded Rotating Clutch Hub

Double Welded Rotating Clutch Hub

Double Bolt Output Shaft with output bolt service kit P/N 29535910 or Single Bolt Output Shaft

Single Bolt Output Shaft

Borg-Warner lockup or 29535008 Service damper

LuK lockup damper

RELS Solenoids

RELS Solenoids

Original Rear Cover

Original Rear Cover or Axial Lip Seal with Wrap Around Slinger

B 400 (with retarder) ReTran® assemblies WTEC II

WTEC III

TID1 Internal Wiring Harness

TID3 Internal Wiring Harness

Dynax Clutch Friction Plates

Dynax Clutch Friction Plates

Double Welded Rotating Clutch Hub

Double Welded Rotating Clutch Hub

Double Bolt Output Shaft with output bolt service kit P/N 29535910 or Single Bolt Output Shaft

Single Bolt Output Shaft

Borg-Warner lockup or 29535008 Service Damper

LuK lockup damper

RELS Solenoids

RELS Solenoids

TID1: Original (before Jan 98) Retarder with MEDIUM capacity spring

TID2: 98 Redesign Retarder or TID3: Sump Cooling Retarder or Axial Lip Seal with Wrap Around Slinger Each with MEDIUM capacity springs

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B 500 (without retarder) ReTran® assemblies WTEC II

WTEC III

TID1 Internal Wiring Harness

TID3 Internal Wiring Harness

Dynax Clutch Friction Plates

Dynax Clutch Friction Plates

Double Bolt Output Shaft with output bolt service kit P/N 29535910 or Single Bolt Output Shaft

Single Bolt Output Shaft

Belleville output bearing retainer

Belleville output bearing retainer

Current production C1 drive hub

Current production C1 drive hub

RELS Solenoids

RELS Solenoids

Current production lockup damper

Current production lockup damper

Original rear cover

Original rear cover or Axial lip seal with wrap around slinger

B 500 (with retarder) ReTran® assemblies WTEC II

WTEC III

TID1 Internal Wiring Harness

TID3 Internal Wiring Harness

Dynax Clutch Friction Plates

Dynax Clutch Friction Plates

Double Bolt Output Shaft with output bolt service kit P/N 29535910 or Single Bolt Output Shaft

Single Bolt Output Shaft

Belleville output bearing retainer

Belleville output bearing retainer

Current production C1 drive hub

Current production C1 drive hub

RELS Solenoids

RELS Solenoids

Current production lockup damper

Current production lockup damper

Original retarder with TID1 temperature sensor and MEDIUM capacity spring

Axial lip seal with wrap around slinger

Because all bus model ReTran® assemblies are built with Dynax clutch plates, the transmission electronic control unit (ECU) may need to be recalibrated or updated to the latest version of the same calibration. Tables 1 and 2 provide additional Transmission/ECU compatibility information.

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Table 1. B 400 Transmission/ECU Compatibility Information Vehicle Configuration (ECU, Shift, and Wiring) WTEC III, V8; CIN 0A; TID 1 (accommodates both lockup clutches after 8/25/97)

WTEC III, V8A, CIN 0B; TID 1 and 2 (TID 3 after 10/24/99, but will not handle RELS)

WTEC III, V9/ V9A/V9B/V9C; CIN 0C/0D/0E/0F; TID 1, 2, and 3 (required for RELS)

TID1 B 400 ReTran®; Dynax plates; Retarder option will be original design (before Jan 1998) with MEDIUM capacity spring.

Everything Everything Everything works OK/ no cal works OK/ no cal works OK/ no cal change required; change required. change required. replace vehicle harness connector with kit P/N 29519127.

Configuration not compatible; Retarder wiring harness not physically compatible with chassis harness.

Configuration not compatible; Retarder wiring harness not physically compatible with chassis harness.

TID2 B 400 ReTran® (Retarder only): Dynax plates; 1998 Redesigned Retarder (WITHOUT sump cooling) with MEDIUM capacity spring.

Will not work; code 44 12 and temp sensor codes. Retarder wiring harness not physically compatible with chassis harness.

Will not work; code 44 12 and temp sensor codes. Retarder wiring harness not physically compatible with chassis harness.

Everything This combination was works OK, uses never produced. TID 2 cal. THIS IS THE PREFERRED ReTran® FOR THIS VEHICLE SETUP.

Although a TID2 B 400 with retarder ReTran® will work, the preferred B 400 with retarder ReTran® for this vehicle is a TID3 model.

TID3 B 400 ReTran®; Dynax plates, Retarder option will be sump cooling retarder or axial output seal with wrap around slinger provision with MEDIUM capacity spring.

Will not work; code 44 13 and temp sensor codes. Retarder wiring harness not physically compatible with chassis harness.

Will not work; code 44 13 and temp sensor codes. Retarder wiring harness not physically compatible with chassis harness.

Requires calibration update; generate codes 33-23, 24-23, 33-12. B 400 Without Retarder ReTran®: Update ECU to latest 0B (Version 8A) cal. B 400 with retarder ReTran®: Combination never produced.

Everything works OK, uses TID3 cal. THIS IS THE PREFERRED ReTran® FOR THIS VEHICLE SETUP.

ReTran® Transmission Configuration

WTEC II, V6E; CIN 07

WTEC II, V7; CIN 08

Requires calibration update. Will not work if cal installed before 10/24/99; generate code 36-01. Update ECU to latest 0B (Version 8A) cal. B 400 with retarder ReTran®: Use TID2 ReTran®.

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Table 2. B 500 Transmission/ECU Compatibility Information Vehicle Configuration (ECU, Shift, and Wiring)

ReTran® Transmission Configuration

WTEC III, V8; CIN 0A; TID 1 (accommodates both lockup clutches after 8/25/97)

WTEC III, V8A, CIN 0B; TID 1 and 2 (TID 3 after 10/24/99, but will not handle RELS)

WTEC III, V9, V9A, V9B and V9C; CIN 0C, 0D, 0E, and 0F; TID 1, 2, and 3 (required for RELS)

WTEC II, V6E; CIN 07

WTEC II, V7; CIN 08

TID1 B 500 ReTran®; Dynax plates; Retarder option used TID 1 temperature sensor, MEDIUM capacity spring. All assemblies use Belleville-style rear bearing retainer.

Requires calibration update. Shift quality problems because of clutch material change. CONTACT ALLISON SERVICE TO OBTAIN NEW CALIBRATION FOR DYNAX PLATES.

Requires calibration update. Shift quality problems because of clutch material change. CONTACT ALLISON SERVICE TO OBTAIN NEW CALIBRATION FOR DYNAX PLATES.

Configuration not compatible. Shift problems because of clutch material change. Use TID3 ReTran® assembly and update calibration to latest 0B (Version 8A) cal.

Configuration not compatible. Shift problems because of clutch material change. Use TID3 ReTran® assembly and update calibration to latest 0B (Version 8A) cal, if before 10/24/99.

Configuration not compatible. Shift problems because of clutch material change. Use TID3 ReTran® assembly.

TID3 B 500 ReTran®; Dynax plates; For B 500 with retarder ReTran®: Retarder option will use MEDIUM capacity spring, and Axial output seal with wrap around slinger provision. For B 500 without retarder ReTran®: Assemblies are available with OR without the Axial output seal with wrap around slinger provision.

Will not work; code 44-13 and temp sensor codes. Shift problems because of clutch material change.

Will not work; code 44-13 and temp sensor codes. Shift problems because of clutch material change.

Requires calibration update; generate codes 33-23, 24-23, 33-12 otherwise. Shift quality problems because of clutch material change. Update ECU to latest 0B (Version 8A) cal.

Requires calibration update. Will not work if ECU cal installed before 10/24/99; generate code 36-01 and have shift quality problems because of clutch material change. Update ECU to latest 0B (Version 8A) cal.

Everything works OK, uses TID3 cal. THIS IS THE PREFERRED ReTran® FOR THIS VEHICLE SETUP.

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2-WT-04, Rev. C May, 2007 Product Code(s): Page 6 of 15 Procedure: 1.

2.

Determine the Electronic Control System (WTEC II or III) and TID level of the transmission being replaced. The transmission’s TID level is available in the following locations: a. The TID level is printed on the transmission data tag for transmissions with E numbers and groups displayed on the data tag. For earlier bus model transmissions with assembly numbers only, the TID level is equivalent to TID1. b. The TID level is printed on a white label on the outside of the internal harness. c. The TID level is shown in “Unit History” of the Allison Transmission Extranet. d. The TID level is displayed in ECU Calibration Information of the Allison Transmission DOC™ or Pro-Link® diagnostic tools. Using the Allison Transmission Extranet Unit History display, determine the following: a. Model b. Control module group (16 Group) c. Cooler port provision (20 Group) NOTE: All bus model ReTran® units with 4 inch sumps are shipped with two metal plugs (P/N 29507796) in the front ports and a cooler port cover plate (P/N 29506507) over the rear ports. Servicing outlets must adapt cooler port setup for the specific vehicle configuration.

For example, if front cooler provision is required simply remove the two 29507796 metal plugs and connect the cooler lines. If rear cooler port provision is required, the 29506507 cover plate and six M10 x 1.5 x 28 bolts (P/N 29507795) must be removed and replaced by the cooler manifold (P/N 29503546) and six M10 x 1.5 x 35 bolts (P/N 11514355) from the transmission being removed. d. Torque converter series (21 Group) e. PTO or Non-PTO provision (34 Group) f. Rear cover or Retarder configuration (39 Group) NOTE: The parking brake provision is not available on a ReTran® product. 3.

Refer to the following tables to select the appropriate ReTran® assembly number. a. Tables are grouped by the model being replaced, i.e. B 400(P)(R)RM and B 500(P)(R)RM. b. Refer to the top of each sheet to select the appropriate torque converter series. c. Select the appropriate electronic control system, i.e. WTEC II or III. d. Determine the correct control module sump size (2 inch or 4 inch). Most bus model ReTran® assemblies are 2 inch sumps unless otherwise indicated. e. Determine the desired rear cover/retarder feature using the 39 group from paragraph 2 above. Tables 3 and 4 provide a quick cross-reference of 39 group to feature in the transmission being replaced. Refer to the feature lists on Pages 2 and 3 of this document to identify the features that are present on your selected ReTran® assembly number.

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Table 3. Production Features of B 400R Retarder “39” Groups in Unit Being Replaced Control System TransID level

Feature No Tacho, low No Tacho, med No Tacho, high 4T Tacho, low

WTEC II TID1

WTEC III TID2

Original Retarder 39-606 39-604 39-607

1998 Redesign 39-644 39-626 39-625 39-669 39-647 39-646

4T Tacho, med 4T Tacho, high 6T Tacho, low

TID3

Single bolt output shaft 39-683 39-682 39-681 39-686 39-685 39-684

6T Tacho, med 6T Tacho, high

Sump Cooling Provision / 6T Tacho 39-740 39-741 39-742 39-743 39-744 39-745 39-780 39-746 39-781

Integral Cooler Provision 39-784 39-785 39-786 39-787 39-788 39-789 39-790 39-791 39-792

Axial Lip and Wrap Around Slinger 39-894 39-895 39-896 39-897 39-898 39-899 39-900 39-901 39-902

Table 4. Production Features of B 500R Retarder “39” Groups in Unit Being Replaced Control System TransID level

Feature 4T Tacho, low 4T Tacho, med 4T Tacho, high 6T Tacho, low 6T Tacho, med 6T Tacho, high 16T Eng. Tacho

WTEC II

WTEC III

TID1

Original Retarder Straight 7 39-597 39-654 39-582 39-652 39-596 39-653

39-614

39-658

TID3

TID2 TID2/3 Temp. Sensor 39-662 39-660 39-661

39-666

Single bolt output shaft 39-707 39-705 39-706 39-773 39-737 39-758 39-774 39-708

Sump Cooling Provision 39-731 39-732 39-733 39-777 39-759 39-778

Integral Cooling Belleville Provision Washer 39-802 39-803 39-804 39-808 39-809 39-810

39-825 39-826 39-827 39-838 39-828 39-839

Axial Lip and Wrap Around Slinger 39-860 39-861 39-862 39-863 39-864 39-865

f. Determine if a PTO provision is required using the 34 group. Note: Most bus model ReTran® assemblies are nonPTO models unless otherwise indicated. g. Identify the appropriate ReTran® assembly number from the following tables.

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B 400(P)(R)RM ReTran® Assembly Numbers to Service B 400 Transmissions TC 415 Torque Converter 21-727, 21-921, 21-933 WTEC II Electronic Controls System 2" sump with oil level sensor 16-1599, 16-1637

WTEC III Electronic Controls System 2" sump with oil level sensor 16-1698, 16-1736

Note 1:

Original Retarder Housing (prior to 1998). TID1 B 400Rs. See Table 3.

Non-PTO Provision 34-542

29543257 note 1

PTO Provision 34-544

Not Available

Standard Rear Cover 39-640

Non-PTO Provision 34-542

Not Available

PTO Provision 34-544

Not Available

1998 Redesigned Retarder Housing TID2 B 400Rs. See Table 3. 16-1698

Non-PTO Provision 34-542

29543260 note 1

PTO Provision 34-544

Not Available

Sump/Integral Cooling Retarder Housing TID3 B 400Rs. See Table 3. 16-1736

Non-PTO Provision 34-542

29543263 note 1

PTO Provision 34-544

Not Available

Standard Rear Cover 39-640, 39-694 No wrap around slinger provision

Non-PTO Provision 34-542

Not Available

PTO Provision 34-544

Not Available

Base Rear Cover, wrap around slinger provision, 39-884

Non-PTO Provision 34-542

Not Available

PTO Provision 34-544

Not Available

Retarder Housing, wrap around slinger TID3 B 400Rs. See Table 3. 16-1736

Non-PTO Provision 34-542 PTO Provision 34-544

Not Available

All ReTran® retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or HIGH capacity springs to match the unit being replaced. Consult the Allison Transmission 3000 Product Family Parts Catalog to determine the appropriate part number spring.

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B 400(P)(R)RM ReTran® Assembly Numbers to Service B 400 Transmissions TC 418 Torque Converter 21-754, 21-923, 21-937 WTEC II Electronic Controls System 2" sump with oil level sensor 16-1599, 16-1637

WTEC III Electronic Controls System 2" sump with oil level sensor 16-1698, 16-1736

Original Retarder Housing (prior to 1998). TID1 B 400Rs. See Table 3.

Non-PTO Provision 34-542

29543258 note 1

PTO Provision 34-544

Not Available

Standard Rear Cover 39-640

Non-PTO Provision 34-542

29543255 note 2

PTO Provision 34-544

Not Available

1998 Redesigned Retarder Housing TID2 B 400Rs. See Table 3. 16-1698

Non-PTO Provision 34-542

29543261 note 1

PTO Provision 34-544

29543267 note 1

Sump/Integral Cooling Retarder Housing TID3 B 400Rs. See Table 3. 16-1736

Non-PTO Provision 34-542

29543264 note 1

PTO Provision 34-544

29543268 note 1

Standard Rear Cover, 39-640, 39-694 No wrap around slinger provision

Non-PTO Provision 34-542

29543255 note 3

PTO Provision 34-544

Not Available

Base Rear Cover, wrap around slinger provision, 39-884

Non-PTO Provision 34-542 PTO Provision 34-544

Retarder Housing, wrap around slinger TID3 Non-PTO Provision 34-542 B 400Rs. See Table 3. 16-1736 PTO Provision 34-544

WTEC III Electronic Controls System 4" sump with oil level sensor 16-1636, 16-1697, 16-1735

Not Available 29544624 note 1 Not Available

1998 Redesigned Retarder Housing TID2 B 400Rs. See Table 3. 16-1698

Non-PTO Provision 34-542

29543266 notes 1 and 3

PTO Provision 34-544

Not Available

Sump/Integral Cooling Retarder Housing TID3 B 400Rs. See Table 3. 16-1735

Non-PTO Provision 34-542

29543266 note 1

PTO Provision 34-544

Not Available

Standard Rear Cover, 39-640, 39-694 No wrap around slinger provision

Non-PTO Provision 34-542

29543256 note 3

PTO Provision 34-544

Not Available

Base Rear Cover, wrap around slinger provision, 39-884

Non-PTO Provision 34-542

29544622

PTO Provision 34-544

Not Available

Retarder Housing, wrap around slinger TID3 Non-PTO Provision 34-542 B 400Rs. See Table 3. 16-1735 PTO Provision 34-544

29544626 Not Available

Note 1:

All ReTran® retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or HIGH capacity springs to match the unit being replaced. Consult the Allison Transmission 3000 Product Family Parts Catalog to determine the appropriate part number spring.

Note 2:

Replace the internal wiring harness with a TID1 harness P/N 29536592.

Note 3:

Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than 10/24/99.

B 400(P)(R)RM ReTran® Assembly Numbers to Service B 400 Transmissions TC 419 Torque Converter WTEC II Electronic Controls System 2" sump with oil level sensor 16-1736 Note 1:

Retarder Housing, wrap around slinger TID3 Non-PTO Provision 34-542 B 400R. See Table 3. 16-1736

29546722 note 1

All ReTran® retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or HIGH capacity springs to match the unit being replaced. Consult the Allison Transmission 3000 Product Family Parts Catalog to determine the appropriate part number spring.

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2-WT-04, Rev. C May, 2007 Product Code(s): Page 10 of 15

B 400(P)(R)RM ReTran® Assembly Numbers to Service B 400 Transmissions TC 421 Torque Converter 21-750, 21-925, 21-936 WTEC II Electronic Controls System 2" sump with oil level sensor 16-1599, 16-1637

WTEC III Electronic Controls System 2" sump with oil level sensor 16-1698, 16-1736

Note 1:

Original Retarder Housing (prior to 1998). TID1 B 400Rs. See Table 3.

Non-PTO Provision 34-542

29543259 note 1

PTO Provision 34-544

Not Available

Standard Rear Cover 39-640

Non-PTO Provision 34-542

Not Available

PTO Provision 34-544

Not Available

1998 Redesigned Retarder Housing TID2 B 400Rs. See Table 3. 16-1698

Non-PTO Provision 34-542

29543262 note 1

PTO Provision 34-544

Not Available

Sump/Integral Cooling Retarder Housing TID3 B 400Rs. See Table 3. 16-1736

Non-PTO Provision 34-542

29543265 note 1

PTO Provision 34-544

Not Available

Standard Rear Cover 39-640, 39-694 No wrap around slinger provision

Non-PTO Provision 34-542

Not Available

PTO Provision 34-544

Not Available

Base Rear Cover, wrap around slinger provision, 39-884

Non-PTO Provision 34-542

Not Available

PTO Provision 34-544

Not Available

Retarder Housing, wrap around slinger TID3 B 400Rs. See Table 3. 16-1736

Non-PTO Provision 34-542 PTO Provision 34-544

Not Available

All ReTran® retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or HIGH capacity springs to match the unit being replaced. Consult the Allison Transmission 3000 Product Family Parts Catalog to determine the appropriate part number spring.

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B 500(P)(R)RM ReTran® Assembly Numbers to Service B 500 Transmissions TC 521 Torque Converter 21-764, 21-930 WTEC II Electronic Controls System 2" sump with oil level sensor 16-1603, 16-1641

WTEC III Electronic Controls System 2" sump with oil level sensor 16-1641, 16-1702, 16-1740

Standard Rear Cover, No Tachograph 39-544, 39-697

29543139 note 1

Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698

29543139 note 1

Tachograph Rear Cover, 6 tooth metric nut 39-739

29543139 notes 1 and 2

Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700

Not Available

Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4

29543152 notes 1 and 3

Standard Rear Cover, No Tachograph 39-697, 39-816, 39-849

No wrap around provision 39-697, 39-816 29543139 note 4

Tachograph Rear Cover, 4 tooth metric nut 39-698, 39-817, 39-850

No wrap around provision 39-698, 39-817 29543139 note 4

Tachograph Rear Cover, 6 tooth metric nut 39-739, 39-819, 39-852

No wrap around provision 39-739, 39-819 29543139 notes 2 and 4

Wrap around slinger provision 39-849 Wrap around slinger provision 39-845 Wrap around slinger provision 39-852

Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4

Not Available Not Available Not Available 29543159 notes 3 and 5

Note 1:

All B 500(P)(R)RM ReTran® transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for Dynax. Contact Allison Service for a new calibration.

Note 2:

Replace output nut with 6 tooth tachograph nut (P/N 29537195) if tachograph provision is being used in vehicle.

Note 3:

All ReTran® retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product Family Parts Catalog to determine the appropriate part number spring.

Note 4:

Replace internal the wiring harness with a TID3 harness P/N 29536465. Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration is earlier than 10/24/99.

Note 5:

Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than 10/24/99

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B 500(P)(R)RM ReTran® Assembly Numbers to Service B 500 Transmissions TC 531 Torque Converter 21-765, 21-929 WTEC II Electronic Controls System 2" sump with oil level sensor 16-1603, 16-1641

WTEC III Electronic Controls System 2" sump with oil level sensor 16-1641, 16-1702, 16-1740

Standard Rear Cover, No Tachograph 39-544, 39-697

29543110 note 1

Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698

Not Available

Tachograph Rear Cover, 6 tooth metric nut 39-739

Not Available

Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700

Not Available

Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4

29543151 notes 1 and 3

Standard Rear Cover, No Tachograph 39-697, 39-816, 39-849

No wrap around provision 39-697, 39-816 29543125 note 5 29543130 note 5

Tachograph Rear Cover, 4 tooth metric nut 39-698, 39-817, 39-850

No wrap around provision 39-698, 39-817 Not Available

Tachograph Rear Cover, 6 tooth metric nut 39-739, 39-819, 39-852

No wrap around provision 39-739, 39-819 Not Available

Wrap around slinger provision 39-849

Wrap around slinger provision 39-845

Wrap around slinger provision 39-852

Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4

Not Available

Not Available Not Available

Note 1:

All B 500(P)(R)RM ReTran® transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for Dynax. Contact Allison Service for a new calibration.

Note 3:

All ReTran® retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product Family Parts Catalog to determine the appropriate part number spring.

Note 5:

Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than 10/24/99.

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B 500(P)(R)RM ReTran® Assembly Numbers to Service B 500 Transmissions TC 541 Torque Converter 21-766, 21-928 Standard Rear Cover, No Tachograph 39-544, 39-697 WTEC II Electronic Controls System 2" sump with oil level sensor 16-1603, 16-1641

WTEC III Electronic Controls System 2" sump with oil level sensor 16-1641, 16-1702, 16-1740

29543138 note 1

Tachograph Rear Cover, 6 tooth metric nut 39-739

29543138 notes 1 and 2

Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700

Not Available

Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4

Non PTO Provision 34-543

29543150 notes 1 and 3

PTO Provision 34-545

29543147 notes 1 and 3

Standard Rear Cover, No No wrap around provision 39-697, 39-816 29543144 note 5 Tachograph 39-697, 39-816, 39-849 Wrap around slinger provision 39-849 29543145 note 5 Tachograph Rear Cover, 4 tooth metric nut 39-698, 39-817, 39-850

No wrap around provision 39-698, 39-817 29543144 note 5

Tachograph Rear Cover, 6 tooth metric nut 39-739, 39-819, 39-852

No wrap around provision 39-739, 39-819 29543144 notes 2 and 5

Wrap around slinger provision 39-850 Wrap around slinger provision 39-852

Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4 WTEC III Electronic Controls System 4" sump with oil level sensor 16-1640, 16-1701, 16-1739

29543109 note 1

Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698

Standard Rear Cover, No Tachograph, No wrap around provision 39-697, 39-816

29543145 note 5 29543145 notes 2 and 5 29543158 notes 3 and 5

Non-PTO Provision 34-543

Not Available

PTO Provision 34-545

29543176 note 5

Note 1:

All B 500(P)(R)RM ReTran® transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for Dynax. Contact Allison Service for a new calibration.

Note 2:

Replace output nut with 6 tooth tachograph nut (P/N 29537195) if tachograph provision is being used in vehicle.

Note 3:

All ReTran® retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product Family Parts Catalog to determine the appropriate part number spring.

Note 5:

Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than 10/24/99.

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2-WT-04, Rev. C May, 2007 Product Code(s): Page 14 of 15

B 500(P)(R)RM ReTran® Assembly Numbers to Service B 500 Transmissions TC 551 Torque Converter 21-767, 21-927 WTEC II Electronic Controls System 2" sump with oil level sensor 16-1603, 16-1641

WTEC III Electronic Controls System 2" sump with oil level sensor 16-1641, 16-1702, 16-1740

Standard Rear Cover, No Tachograph 39-544, 39-697

29543175 note 1

Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698

Not Available

Tachograph Rear Cover, 6 tooth metric nut 39-739

Not Available

Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700

Not Available

Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4

29543179 notes 1 and 3

No wrap around provision 39-697, 39-816 29543177 note 5 Standard Rear Cover, No Tachograph 39-697, 39-816, 39-849 Wrap around slinger provision 39-849 29543178 note 5 Tachograph Rear Cover, 4 tooth metric nut 39-698, 39-817, 39-850

No wrap around provision 39-698, 39-817 Not Available

Tachograph Rear Cover, 6 tooth metric nut 39-739, 39-819, 39-852

No wrap around provision 39-739, 39-819 Not Available

Wrap around slinger provision 39-845 Wrap around slinger provision 39-852

Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4

Not Available Not Available 29543180 notes 3 and 5

Note 1:

All B 500(P)(R)RM ReTran® transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for Dynax. Contact Allison Service for a new calibration.

Note 3:

All ReTran® retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product Family Parts Catalog to determine the appropriate part number spring.

Note 5:

Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than 10/24/99.

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B 500(P)(R)RM ReTran® Assembly Numbers to Service B 500 Transmissions TC 561 Torque Converter 21-768, 21-926 WTEC II Electronic Controls System 2" sump with oil level sensor 16-1603, 16-1641

WTEC III Electronic Controls System 2" sump with oil level sensor 16-1641, 16-1702, 16-1740

Standard Rear Cover, No Tachograph 39-544, 39-697

29543107 note1

Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698

29543137 note 1

Tachograph Rear Cover, 6 tooth metric nut 39-739

29543137 notes 1 and 2

Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700

Not Available

Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4

29543148 notes 1 and 3

Standard Rear Cover, No No wrap around provision 39-697, 39-816 29543137 note 4 Tachograph 39-697, 39-816, 39-849 Wrap around slinger provision 39-849 Not Available Tachograph Rear Cover, 4 tooth metric nut 39-698, 39-817, 39-850

No wrap around provision 39-698, 39-817 29543137 note 4

Tachograph Rear Cover, 6 tooth metric nut 39-739, 39-819, 39-852

No wrap around provision 39-739, 39-819 29543137 notes 2 and 4

Wrap around slinger provision 39-845 Wrap around slinger provision 39-852

Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4

Not Available Not Available Not Available

Note 1:

All B 500(P)(R)RM ReTran® transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for Dynax. Contact Allison Service for a new calibration.

Note 2:

Replace output nut with 6 tooth tachograph nut (P/N 29537195) if tachograph provision is being used in vehicle.

Note 3:

All ReTran® retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product Family Parts Catalog to determine the appropriate part number spring.

Note 4:

Replace internal the wiring harness with a TID3 harness P/N 29536465. Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration is earlier than 10/24/99.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG Revisions to this SIL are noted by a stripe in the left-hand margin.

6-WT-04, Rev. A May, 2007 Product Code(s): Page 1 of 19

SUBJECT: 4000 Product Family (formerly HD) ReTran® Assembly Number List EQUIPMENT AFFECTED: 4000 Product Family Introduction: Allison Transmission is pleased to announce the release of several new 4000 Product Family ReTran® assemblies. Allison Transmission will begin offering these new models ReTran® transmissions in April 2004. Some models will be configured as TransID 1 units with Raybestos clutch plates and others will be configured as TransID 3 units with Dynax clutch plates. The TransID 1 ReTran® models are intended to support replacement of TID1 and TID2 transmissions. The TransID 3 ReTran® models are intended to service TID3 transmissions. Interchangeability: 1. The new 4000 Product Family ReTran® assemblies are designed to service two distinct HD model families. • Close ratio HD 4060(P) including 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP transmissions • Wide ratio HD 4560(P) including 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP transmissions. 2. Close Ratio ReTran® models are designated 4000(P)(R)RM. Wide ratio ReTran® models are designated 4500(P)(R)RM.

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3. Both 4000(P)(R)RM and 4500(P)(R)RM models offer a variety of transmission options including PTO/nonPTO provision, 2-inch or 4-inch sump, output retarder and standard or tachograph rear cover, and TID1 or TID3 hardware configuration. a. TID1 configuration: All TID1 4000 Product Family ReTran® models are built using Raybestos clutch plates (except C5, which is Dynax material) and a TID1 internal wiring harness. This enables these transmissions to be used in WTEC II controls systems and early WTEC III in place of TID1 and TID2 transmissions without having to recalibrate the ECU. The ECU will autodetect the correct TID level once it has been set to UNADAPTED shifts. b. TID3 configuration: All TID3 ReTran® models are built using Dynax clutch plates and a TID3 internal wiring harness. These transmissions may be used to replace TID3 transmissions without requiring a recalibration of the ECU. c. A summary of 4000 Product Family ReTran® product features is provided below:

4000 Product Family (without retarder) ReTran® Assemblies TransID 1 TID1 Internal Wiring Harness Raybestos Clutch Friction Plates Double Bolt Output Shaft with output bolt service kit P/N 29535910 or Single Bolt Output Shaft Original Rear Cover without Wrap Around Slinger provision Standard or Tachograph Rear Cover. Tachograph covers will use 4-tooth nut.

TransID 3 TID3 Internal Wiring Harness Dynax Clutch Friction Plates Single Bolt Output Shaft

Choice of Original Rear Cover without Wrap Around Slinger provision OR with Wrap Around Slinger and Axial Lip Seal Belleville Output Bearing Retainer

4000 Product Family (with retarder) ReTran® Assemblies TransID 1 TID1 Internal Wiring Harness Raybestos Clutch Friction Plates Double Bolt Output Shaft with output bolt service kit P/N 29535910 or Single Bolt Output Shaft Original Retarder Housing without Wrap Around Slinger provision TID1 Retarder Temperature Sensor and MEDIUM capacity spring

TransID 3 TID3 Internal Wiring Harness Dynax Clutch Friction Plates Single Bolt Output Shaft

Sump Cooling Retarder Housing with Wrap Around Slinger and Axial Lip Seal provision TID2 and TID3 Retarder Temperature Sensor and MEDIUM capacity spring Belleville Output Bearing Retainer

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-04, Rev. A May, 2007 Product Code(s): Page 3 of 19

4. By using a TID3 ReTran® model for TID3 transmissions only, and using TID1 ReTran® models for TID2 and earlier transmissions, it will not be necessary to recalibrate the ECU. Should any servicing outlet elect to use a TID3 ReTran® model with Dynax clutch plates in place of TID1 or TID2 transmission, the following must be considered. a. WTEC II controls system: Retrofit the ReTran® model with a TID1 internal harness. Recalibrate the ECU with a TID1 calibration for Dynax. b. WTEC III controls system: Recalibrate the ECU to the latest version 8A cal if previous cal installed before 10/24/99. See Table 1, Transmission/ECU Compatibility Information, below for more details.

Table 1. Transmission/ECU Compatibility Information Vehicle Configuration (ECU, Shift, and Wiring) ReTran® Transmission Configuration

WTEC II, V6E; CIN 07

WTEC II, V7; CIN 08

WTEC III, V8; CIN 0A; TID1 (accommodates both lockup clutches after 8/ 25/97)

WTEC III, V8A, CIN 0B; TID1 and 2 (TID3 after 10/24/99, but will not handle RELS)

WTEC III, V9, V9A, V9B and V9C; CIN 0C, 0D, 0E, and 0F; TID1, 2, and 3 (required for RELS)

TID1 HD ReTran®; Raybestos plates (except C5); Retarder option used TID1 temperature sensor, MEDIUM capacity spring.

Everything works OK/ no cal change required; replace vehicle harness connector with kit P/N 29519127.

Everything works OK/ no cal change required.

Everything works OK/ no cal change required.

Everything works OK/ uses TID1 cal.

Although a TID1 ReTran® assembly will work OK, the preferred ReTran® for this vehicle configuration is a TID3 ReTran®.

TID3 HD ReTran®; Dynax plates; For HDR Retarder ReTran®: Retarder option will use MEDIUM capacity spring, and Axial output seal with wrap-around slinger provision. For Non-retarder ReTran®: Assemblies are available with OR without the Axial output seal with wraparound slinger provision.

Will not work; code 44-13 and temp sensor codes. Use TID1 ReTran®

Will not work; code 44-13 and temp sensor codes. Use TID1 ReTran®

Requires calibration update; generate codes 33-23, 24-23, 33-12 otherwise. Shift quality problems because of clutch material change. Use TID1 ReTran®

Will not work if ECU cal installed before 10/24/99; generate code 36-01 and have shift quality problems because of clutch material change. Use TID1 ReTran®

Everything works OK, uses TID3 cal. THIS IS THE PREFERRED ReTran® FOR THIS VEHICLE SETUP.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-04, Rev. A May, 2007 Product Code(s): Page 4 of 19

Procedure: 1. Determine the TID level of the transmission being replaced. The transmission’s TID level is available in the following locations: a. The TID level is printed on the transmission data tag for transmissions with E numbers and groups displayed on the data tag. For earlier WT transmissions with assembly numbers only, the TID level is equivalent to TID1. b. The TID level is printed on a white label on the outside of the internal harness. c. The TID level is shown in “Unit History” of the Allison Transmission Extranet. d. The TID level is displayed in ECU Calibration Information of the Allison DOC™ or Pro-Link® diagnostic tools. 2. Using the Allison Transmission Extranet Unit History display, determine the following for the transmission being replaced: a. Model, i.e. 4060 and 4000 vocational models (Close Ratio) or 4560 and 4500 vocational models (Wide Ratio) (15 Group or 39 Group) b. Control module group (16 Group) c. Cooler port provision (20 Group) NOTE: All 4000 Product Family ReTran® units with 4 inch sumps are shipped with two metal plugs (P/N 29507796) in the front ports and a cooler port cover plate (P/N 29506507) over the rear ports. Servicing outlets must adapt cooler port setup for the specific vehicle configuration. For example, if front cooler provision is required simply remove the two 29507796 metal plugs and connect the cooler lines. If rear cooler port provision is required, the 29506507 cover plate and six M10 x 1.5 x 28 bolts (P/N 29507795) must be removed and replaced by the cooler manifold (P/N 29503546) and six M10 x 1.5 x 35 bolts (P/N 11514355) from the transmission being removed. d. Torque converter series (21 Group) e. PTO or Non-PTO provision (34 Group) f. Rear cover or Retarder configuration (39 Group) 3. Refer to the following tables to select the appropriate ReTran® assembly number. a. Tables are grouped by the model being replaced, i.e. 4000(P)(R)RM and 4500(P)(R)RM. b. Refer to the top of each sheet to select the appropriate torque converter series. c. The tables are further divided into base rear cover, tachograph rear cover and retarder option. Determine the rear cover/retarder feature in the transmission being replaced from its 39 Group. i.

4000 and 4500 series ReTran® units are available with one of the following rear cover module configurations. 1). TID1 and TID2 Rear Cover – Base Rear Cover, No Wrap Around slinger provision. 2). TID1 and TID2 Rear Cover – Tachograph Rear Cover with 4-tooth nut, No Wrap Around slinger provision. 3). TID3 Rear Cover – Base Rear Cover, No Wrap Around slinger provision

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-04, Rev. A May, 2007 Product Code(s): Page 5 of 19

4). TID3 Rear Cover – Tachograph Rear Cover with 4-tooth nut, No Wrap Around slinger provision. 5). TID3 Rear Cover – Base Rear Cover, Wrap Around slinger and axial lip seal provision. 6). TID3 Rear Cover – Tachograph Rear Cover with 4-tooth nut, Wrap Around slinger and axial lip seal provision. ii. 4000 and 4500 series ReTran® units are available with the following retarder module configurations. 1). TID1 and TID2 Retarder – Medium Capacity Retarder, No Wrap Around slinger provision 2). TID3 Retarder – Medium Capacity Retarder, Wrap Around slinger and axial lip seal provision. iii. Tables 2 and 3 may be used to determine the retarder module features in the transmission being replaced so a matching ReTran® unit may be selected. Use the 39 Group of the transmission being replaced to find its engineering features, TID level, spring capacity, etc.

Table 2. 4000 Close Ratio Retarder “39” Groups Control System TransID level

Feature 4T Tacho, low 4T Tacho, med 4T Tacho, high 6T Tacho, low 6T Tacho, med 6T Tacho, high 16T Eng. Tacho

Close Ratio Retarder Transmissions WTECIII

WTECII TID1

TID2

Original TID2/3 Retarder Straight 7 Thermistor 39-597 39-654 39-662 39-582 39-652 39-660 39-596 39-653 39-661

39-614

39-658

39-666

Single bolt output shaft 39-707 39-705 39-705 39-773 39-737 39-758 39-774 39-708

TID3 Integral Sump Cooling Cooling Provision Provision 39-731 39-802 39-732 39-803 39-733 39-804 39-777 39-808 39-759 39-809 39-778 39-810

Axial lip & Belleville wrap around slinger Washer 39-825 39-826 39-827 39-838 39-828 39-839

39-860 39-861 39-862 39-863 39-864 39-865

Table 3. 4500 Wide Ratio Retarder “39” Groups Control System TransID level

Feature 4T Tacho, low 4T Tacho, med 4T Tacho, high 6T Tacho, low 6T Tacho, med 6T Tacho, high 16T Eng. Tacho

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Wide Ratio Retarder Transmissions WTECIII

WTECII TID1

TID2

Original TID2/3 Retarder Straight 7 Thermistor 39-598 39-657 39-665 39-583 39-655 39-663 39-595 39-656 39-664

39-617

39-659

39-667

Single bolt output shaft 39-711 39-709 39-710 39-769 39-770 39-771 39-712

TID3 Axial lip & Integral Sump Cooling Belleville wrap around Cooling slinger Provision Provision Washer 39-734 39-805 39-830 39-866 39-735 39-806 39-831 39-867 39-736 39-807 39-832 39-868 39-765 39-811 39-833 39-869 39-766 39-812 39-834 39-870 39-767 39-813 39-835 39-871

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-04, Rev. A May, 2007 Product Code(s): Page 6 of 19

d. Determine the correct control module sump size (2 inch or 4 inch) using the 16 Group. e. Select the TID level. ReTran® units are grouped into either TID1 and TID2 (Raybestos clutches) or TID3 (Dynax clutches). f. Determine if a PTO provision is required using the 34 group. g. Read the appropriate ReTran® assembly number from the following tables.

4000(P)RM ReTran® Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder. Use Group 15-511 for Close Ratio Transmissions Base Rear Cover 39-544, 39-697, 39-816 and 39-849 TC 521 Torque Converter 21-764, 21-930 TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 01-750 No wrap around slinger prov. 392" Sump with Oil Level Sensor PTO Provision 34-545 544 and 39-697 16-1603, 1641 and 1702 Non-PTO Provision 34-543 TID3 Dynax Clutches 01-807 No wrap around slinger provision 39-697 and 39-816

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739 2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Non-PTO Provision 34-543 2" Sump with Oil Level Sensor PTO Provision 34-545 16-1740 Non-PTO Provision 34-543 Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor. TID3 Dynax Clutches 01-807 Wrap around slinger and axial seal 39-849

SIL–248

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Copyright © 2009 Allison Transmission, Inc.

29543103 Note 1 Not Available Not Available Not Available 29543113 Note 1 Not Available Not Available Not Available

Not Available Not Available Not Available

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A May, 2007 Product Code(s): Page 7 of 19

4000(P)RM ReTran® Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder. Use Group 15-511 for Close Ratio Transmissions Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852 TC 521 Torque Converter 21-764, 21-930 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39587, 39-698 and 39-739

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 PTO Provision 34-545 2" Sump with Oil Level Sensor 16-1603, 1641 and 1702 Non-PTO Provision 34-543

TID3 Dynax Clutches 01-807 No wrap around slinger prov. 39698, 39-739, 39-817, 39-819

29543141 Notes 1 & 2 4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available 2" Sump with Oil Level Sensor 16-1740

Not Available Not Available Not Available Not Available

PTO Provision 34-545 Not Available Non-PTO Provision 34-543 Not Available

29543143 Notes 1 & 2 4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available PTO Provision 34-545 Not Available 2" Sump with Oil Level Sensor 16-1740 Non-PTO Provision 34-543 Not Available Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor. Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle. TID3 Dynax Clutches 01-807 Wrap around slinger prov. 39-850 and 39-852

4000(P)RM ReTran® Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder. Use Group 15-511 for Close Ratio Transmissions Base Rear Cover 39-544, 39-697, 39-816 and 39-849 TC 531 Torque Converter 21-765, 21-929 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-544 and 39-697

4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543102 Note 1 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 01-807 No wrap around slinger provision 39-697 and 39-816

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739 2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

TID3 Dynax Clutches 01-807 Wrap around slinger and axial seal 39-849

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543 Not Available

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Not Available Non-PTO Provision 34-543 Not Available

29543112 Note 1 Not Available Not Available Not Available

SIL

Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-04, Rev. A May, 2007 Product Code(s): Page 8 of 19

4000(P)RM ReTran® Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder. Use Group 15-511 for Close Ratio Transmissions Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852 TC 531 Torque Converter 21-765, 21-929 TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor 01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 No wrap around slinger prov. 2" Sump with Oil Level Sensor 39-587, 39-698 and 39-739 16-1603, 1641 and 1702

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available Not Available

TID3 Dynax Clutches 01-807 No wrap around slinger prov. 39- 698, 39-739, 39-817, 39-819

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available Not Available Not Available

TID3 Dynax Clutches 01-807 Wrap around slinger prov. 39-850 and 39-852

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available Not Available Not Available

2" Sump with Oil Level Sensor 16-1740

2" Sump with Oil Level Sensor 16-1740

4000(P)RM ReTran® Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder. Use Group 15-511 for Close Ratio Transmissions Base Rear Cover 39-544, 39-697, 39-816 and 39-849 TC 541 Torque Converter 21-766, 21-928 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-544 and 39-697

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 2" Sump with Oil Level Sensor PTO Provision 34-545 16-1603, 1641 and 1702 Non-PTO Provision 34-543

29543101 Note 1 29543105 Note 1 Not Available Not Available

TID3 Dynax Clutches 01-807 No wrap around slinger provision 39-697 and 39-816

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545

29543111 Note 1

Non-PTO Provision 34-543

29543122 Note 1

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Non-PTO Provision 34-543

TID3 Dynax Clutches 01-807 Wrap around slinger and axial seal 39-849

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545

Non-PTO Provision 34-543 2" Sump with Oil Level Sensor PTO Provision 34-545 16-1740 Non-PTO Provision 34-543 Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor.

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29543116 Note 1 29543120 29543129

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A May, 2007 Product Code(s): Page 9 of 19

4000(P)RM ReTran® Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder. Use Group 15-511 for Close Ratio Transmissions Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852 TC 541 Torque Converter 21-766, 21-928 TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 01-750 No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 39-587, 39-698 and 39-739 16-1603, 1641 and 1702 Non-PTO Provision 34-543

29543136 Notes 1 & 2

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1738 and 16-1739 Non-PTO Provision 34-543 2" Sump with Oil Level Sensor PTO Provision 34-545 16-1740 Non-PTO Provision 34-543

29543140 Notes 1 & 2 Not Available Not Available Not Available

TID3 Dynax Clutches 01-807 No wrap around slinger prov. 39- 698, 39-739, 39-817, 39-819

Not Available Not Available Not Available

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available 16-1740 Non-PTO Provision 34-543 Not Available Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor. Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle.

TID3 Dynax Clutches 01-807 Wrap around slinger prov. 39-850 and 39-852

4000(P)RM ReTran® Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder. Use Group 15-511 for Close Ratio Transmissions Base Rear Cover 39-544, 39-697, 39-816 and 39-849 TC 551 Torque Converter 21-767, 21-927 TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor 16-1601, 1602, 1639, 1640, 1700 and 1701 01-750 No wrap around slinger prov. 39-544 and 39-697

2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

TID3 Dynax Clutches 01-807 No wrap around slinger provision 39-697 and 39-816

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

TID3 Dynax Clutches 01-807 Wrap around slinger and axial seal 39-849

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

2" Sump with Oil Level Sensor 16-1740

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

29543104 Note 1 Not Available 29543108

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available 29543121 Note 1 Not Available 29543123

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available 29543126 Note 1 Not Available 29543128

Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-04, Rev. A May, 2007 Product Code(s): Page 10 of 19

4000(P)RM ReTran® Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder. Use Group 15-511 for Close Ratio Transmissions Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852 TC 551 Torque Converter 21-767, 21-927 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-587, 39-698 and 39-739

4" Sump with or without Oil Level Sensor 16-1601, 1602, 1639, 1640, 1700 and 1701 2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available Not Available Not Available

TID3 Dynax Clutches 01-807 No wrap around slinger prov. 39- 698, 39-739, 39-817, 39-819

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

TID3 Dynax Clutches 01-807 Wrap around slinger prov. 39-850 and 39-852

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available Not Available Not Available

2" Sump with Oil Level Sensor 16-1740

4000(P)RM ReTran® Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder. Use Group 15-511 for Close Ratio Transmissions Base Rear Cover 39-544, 39-697, 39-816 and 39-849 TC 561 Torque Converter 21-768, 21-926 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-544 and 39-697

4" Sump with or without Oil Level Sensor 16-1601, 1602, 1639, 1640, 1700 and 1701

TID3 Dynax Clutches 01-807 No wrap around slinger provision 39-697 and 39-816

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

TID3 Dynax Clutches 01-807 Wrap around slinger and axial seal 39-849

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

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2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

2" Sump with Oil Level Sensor 16-1740

2" Sump with Oil Level Sensor 16-1740

Copyright © 2009 Allison Transmission, Inc.

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available Not Available

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available 29543114 Not Available

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-04, Rev. A May, 2007 Product Code(s): Page 11 of 19

4000(P)RM ReTran® Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder. Use Group 15-511 for Close Ratio Transmissions Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852 TC 561 Torque Converter 21-768, 21-926 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-587, 39-698 and 39-739

4" Sump with or without Oil Level Sensor 16-1601, 1602, 1639, 1640, 1700 and 1701

TID3 Dynax Clutches 01-807 No wrap around slinger prov. 39- 698, 39-739, 39-817, 39-819

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

TID3 Dynax Clutches 01-807 Wrap around slinger prov. 39-850 and 39-852

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

2" Sump with Oil Level Sensor 16-1740

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available Not Available Not Available

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available Not Available Not Available

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available Not Available Not Available

SIL

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-04, Rev. A May, 2007 Product Code(s): Page 12 of 19

4000(P)(R)RM ReTran® Assembly Numbers to Service 4060(P)(R), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP Transmissions with Retarder. Use Group 15-511 for Close Ratio Transmissions TC 521 Torque Converter 21-764, 21-930 TID1 and TID2 Raybestos Clutches 01-750 TID1 and TID2 Retarder Housing See Table 2 for 39 groups. ReTran® unit will not have wrap around slinger provision

4" Sump with or without Oil Level Sensor 16-1601, 1602, 1639, 1640, 1700 and 1701

PTO Provision 34-545 Not Available Non-PTO Provision 34-543 Not Available

2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

PTO Provision 34-545 Not Available Non-PTO Provision 34-543 Not Available

TC 521 Torque Converter 21-764, 21-930 TID3 Dynax Clutches 01-807 TID3 Retarder Housing See Table 2 for 39 groups. ReTran® unit will have wrap around slinger and axial seal.

4" Sump with or without Oil Level Sensor 16-1601, 1602, 1639, 1640, 1700 and 1701 2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

PTO Provision 34-545

29543155 Notes 1, 2, and 3 Non-PTO Provision 34-543 Not Available PTO Provision 34-545 Not Available Non-PTO Provision 34-543 Not Available

TC 541 Torque Converter 21-766, 21-928 TID1 and TID2 Raybestos Clutches 01-750 TID1 and TID2 Retarder Housing See Table 2 for 39 groups. ReTran® unit will not have wrap around slinger provision

4" Sump with or without Oil Level Sensor 16-1601, 1602, 1639, 1640, 1700 and 1701 2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

PTO Provision 34-545

29543146 Notes 1, 2 and 3 Non-PTO Provision 34-543 Notes 1, 2 and 3 PTO Provision 34-545 Not Available Non-PTO Provision 34-543 Not Available

TC 541 Torque Converter 21-766, 21-928 TID3 Dynax Clutches 01-807 PTO Provision 34-545 TID3 Retarder Housing See Table 2 for 39 groups. ReTran® unit will have wrap around slinger and axial seal.

4" Sump with or without Oil Level Sensor 16-1601, 1602, 1639, 1640, 1700 and 1701

29543154 Notes 1, 2, and 3 Non-PTO Provision 34-543 29543156 Notes 1, 2, and 3

2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

PTO Provision 34-545 Not Available Non-PTO Provision 34-543 Not Available

Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor. Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle Note 3: All ReTran® retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product Family Parts catalog to determine the appropriate part number spring.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-04, Rev. A May, 2007 Product Code(s): Page 13 of 19

4000(P)(R)RM ReTran® Assembly Numbers to Service 4060(P)(R), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP Transmissions with Retarder. Use Group 15-511 for Close Ratio Transmissions TC 551 Torque Converter 21-767, 21-927 TID1 and TID2 Raybestos Clutches 01-750 TID1 and TID2 Retarder Housing See Table 2 for 39 groups. ReTran® unit will not have wrap around slinger provision

4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available 2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

PTO Provision 34-545 Not Available Non-PTO Provision 34-543 29543149 Notes 2 and 3

TC 551 Torque Converter 21-767, 21-927 TID3 Dynax Clutches 01-807 TID3 Retarder Housing See Table 2 for 39 groups. ReTran® unit will have wrap around slinger and axial seal.

4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available 2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

PTO Provision 34-545 Not Available Non-PTO Provision 34-543 29543157 Notes 2 and 3 Note 2 Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle. Note 3: All ReTran® retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product Family Parts catalog to determine the appropriate part number spring

4500(P)RM ReTran® Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP Transmissions without Retarder. Use Group 15-512 for Wide Ratio Transmissions Base Rear Cover 39-545, 39-701, 39-820 and 39-853 TC 521 Torque Converter 21-764, 21-930 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-545 and 39-701

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543

29543090 Note 1 Not Available

2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

TID3 Dynax Clutches 01-807 No wrap around slinger provision 39-701 and 39-820

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

29543095 Note 1 Not Available Not Available Not Available

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

29543100 Note 1 Not Available Not Available Not Available

TID3 Dynax Clutches 01-807 Wrap around slinger and axial seal 39-853

2" Sump with Oil Level Sensor 16-1740 4" Sump with or without Oil Level Sensor 16-1738 and 16-1739 2" Sump with Oil Level Sensor 16-1740

Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor.

20091001

Copyright © 2009 Allison Transmission, Inc.

SIL

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-04, Rev. A May, 2007 Product Code(s): Page 14 of 19

4500(P)RM ReTran® Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP Transmissions without Retarder. Use Group 15-512 for Wide Ratio Transmissions Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857 TC 521 Torque Converter 21-764, 21-930 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-588, 39-701 and 39-764

4" Sump with or without Oil Level Sensor 16-1601, 1602, 1639, 1640, 1700 and 1701

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543 PTO Provision 34-545

Not Available Not Available

Non-PTO Provision 34-543

Not Available

TID3 Dynax Clutches 01-807 No wrap around slinger prov. 39- 702, 39-764, 39-821, 39-823

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543

Not Available

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543

Not Available

TID3 Dynax Clutches 01-807 Wrap around slinger prov. 39-854 and 39-857

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

4500(P)RM ReTran® Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP Transmissions without Retarder. Use Group 15-512 for Wide Ratio Transmissions Base Rear Cover 39-545, 39-701, 39-820 and 39-853 TC 531 Torque Converter 21-765, 21-929 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-545 and 39-701

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543

29543089 Note 1 Not Available

2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

TID3 Dynax Clutches 01-807 No wrap around slinger provision 39-701 and 39-820

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545

29543094 Note 1

Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available Not Available

TID3 Dynax Clutches 01-807 Wrap around slinger and axial seal 39-853

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545

Not Available Not Available

Non-PTO Provision 34-543 Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor.

Not Available

SIL–256

2" Sump with Oil Level Sensor 16-1740

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6-WT-04, Rev. A May, 2007 Product Code(s): Page 15 of 19

4500(P)RM ReTran® Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP Transmissions without Retarder. Use Group 15-512 for Wide Ratio Transmissions Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857 TC 531 Torque Converter 21-765, 21-929 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-588, 39-701 and 39-764

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 01-807 No wrap around slinger prov. 39- 702, 39-764, 39-821, 39-823

4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 01-807 Wrap around slinger prov. 39-854 and 39-857

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1738 and 16-1739 Non-PTO Provision 34-543 2" Sump with Oil Level Sensor PTO Provision 34-545 16-1740 Non-PTO Provision 34-543

2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Non-PTO Provision 34-543 Not Available

PTO Provision 34-545 Not Available Non-PTO Provision 34-543 Not Available Not Available Not Available Not Available Not Available

4500(P)RM ReTran® Assembly Numbers to Service 4560 (P), 4500EVS, 4500HS, 4500RDS and 4500SP Transmissions without Retarder. Use Group 15-512 for Wide Ratio Transmissions Base Rear Cover 39-545, 39-701, 39-820 and 39-853 TC 541 Torque Converter 21-766, 21-928 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-545 and 39-701

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 2" Sump with Oil Level Sensor PTO Provision 34-545 16-1603, 1641 and 1702 Non-PTO Provision 34-543

29543088 Note 1

TID3 Dynax Clutches 01-807 No wrap around slinger provision 39-701 and 39-820

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543

29543093 Note 1 Not Available

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

TID3 Dynax Clutches 01-807 Wrap around slinger and axial seal 39-853

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543

29543098 Note 1 Not Available

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

Not Available Not Available Not Available

Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor.

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4500(P)RM ReTran® Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP Transmissions without Retarder. Use Group 15-512 for Wide Ratio Transmissions Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857 TC 541 Torque Converter 21-766, 21-928 TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 01-750 No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 39-588, 39-701 and 39-764 16-1603, 1641 and 1702 Non-PTO Provision 34-543 TID3 Dynax Clutches 01-807 No wrap around slinger prov. 39- 702, 39-764, 39-821, 39-823

29543131 Notes 1 & 2 Not Available Not Available Not Available

4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543134 Notes 1 & 2 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available 2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Not Available Non-PTO Provision 34-543 Not Available

4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543135 Notes 1 & 2 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available 16-1740 Non-PTO Provision 34-543 Not Available Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor. Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle. TID3 Dynax Clutches 01-807 Wrap around slinger prov. 39-854 and 39-857

4500(P)RM ReTran® Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP Transmissions without Retarder. Use Group 15-512 for Wide Ratio Transmissions Base Rear Cover 39-545, 39-701, 39-820 and 39-853 TC 551 Torque Converter 21-767, 21-927 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-545 and 39-701

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 2" Sump with Oil Level Sensor PTO Provision 34-545 16-1603, 1641 and 1702 Non-PTO Provision 34-543

Not Available

TID3 Dynax Clutches 01-807 No wrap around slinger provision 39-701 and 39-820

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

29543092 Note 1 Not Available Not Available Not Available

TID3 Dynax Clutches 01-807 Wrap around slinger and axial seal 39-853

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

29543097 Note 1 Not Available Not Available Not Available

2" Sump with Oil Level Sensor 16-1740

2" Sump with Oil Level Sensor 16-1740

Not Available Not Available Not Available

Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor.

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6-WT-04, Rev. A May, 2007 Product Code(s): Page 17 of 19

4500(P)RM ReTran® Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP Transmissions without Retarder. Use Group 15-512 for Wide Ratio Transmissions Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857 TC 551 Torque Converter 21-767, 21-927 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-588, 39-701 and 39-764 TID3 Dynax Clutches 01-807 No wrap around slinger prov. 39- 702, 39-764, 39-821, 39-823 TID3 Dynax Clutches 01-807 Wrap around slinger prov. 39-854 and 39-857

4" Sump with or without Oil Level Sensor 16-1601, 1602, 1639, 1640, 1700 and 1701

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543 PTO Provision 34-545

Not Available Not Available

Non-PTO Provision 34-543

Not Available

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543

Not Available

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545

Not Available

Non-PTO Provision 34-543

Not Available

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545

Not Available Not Available Not Available

Non-PTO Provision 34-543

Not Available

2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

2" Sump with Oil Level Sensor 16-1740

4500(P)RM ReTran® Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP Transmissions without Retarder. Use Group 15-512 for Wide Ratio Transmissions Base Rear Cover 39-545, 39-701, 39-820 and 39-853 TC 561 Torque Converter 21-768, 21-926 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-545 and 39-701

4" Sump with or without Oil Level Sensor 16-1601, 1602, 1639, 1640, 1700 and 1701

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

TID3 Dynax Clutches 01-807 No wrap around slinger provision 39-701 and 39-820

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543

29543091 Note 1 Not Available

2" Sump with Oil Level Sensor 16-1740

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

TID3 Dynax Clutches 01-807 Wrap around slinger and axial seal 39-853

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545

Not Available Not Available

Non-PTO Provision 34-543 Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor.

Not Available

20091001

2" Sump with Oil Level Sensor 16-1740

Copyright © 2009 Allison Transmission, Inc.

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4500(P)RM ReTran® Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP Transmissions without Retarder. Use Group 15-512 for Wide Ratio Transmissions Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857 TC 561 Torque Converter 21-768, 21-926 TID1 and TID2 Raybestos Clutches 01-750 No wrap around slinger prov. 39-588, 39-701 and 39-764

4" Sump with or without Oil Level Sensor 16-1601, 1602, 1639, 1640, 1700 and 1701

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available

2" Sump with Oil Level Sensor 16-1603, 1641 and 1702

PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available

TID3 Dynax Clutches 01-807 No wrap around slinger prov. 39- 702, 39-764, 39-821, 39-823

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available Not Available Not Available

TID3 Dynax Clutches 01-807 Wrap around slinger prov. 39-854 and 39-857

4" Sump with or without Oil Level Sensor 16-1738 and 16-1739

PTO Provision 34-545 Non-PTO Provision 34-543 PTO Provision 34-545 Non-PTO Provision 34-543

Not Available Not Available Not Available Not Available

SIL–260

2" Sump with Oil Level Sensor 16-1740

2" Sump with Oil Level Sensor 16-1740

Copyright © 2009 Allison Transmission, Inc.

Not Available

20091001

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A May, 2007 Product Code(s): Page 19 of 19

4500(P)(R)RM ReTran® Assembly Numbers to Service 4560(P)(R), 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP Transmissions with Retarder. Use Group 15-512 for Wide Ratio Transmissions TC 521 Torque Converter 21-764, 21-930 TID1 and TID2 Raybestos Clutches 01-750 TID1 and TID2 Retarder Housing See Table 2 for 39 groups. ReTran® unit will not have wrap around slinger provision

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 2" Sump with Oil Level Sensor PTO Provision 34-545 16-1603, 1641 and 1702 Non-PTO Provision 34-543

Not Available Not Available Not Available Not Available

TC 521 Torque Converter 21-764, 21-930 TID3 Dynax Clutches 01-807 TID3 Retarder Housing See Table 2 for 39 groups. ReTran® unit will have wrap around slinger and axial seal.

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 PTO Provision 34-545 2" Sump with Oil Level Sensor 16-1603, 1641 and 1702 Non-PTO Provision 34-543

Notes 1, 2 and 3 Not Available Not Available Not Available

TC 541 Torque Converter 21-766, 21-928 TID1 and TID2 Raybestos Clutches 01-750 TID1 and TID2 Retarder Housing See Table 2 for 39 groups. ReTran® unit will not have wrap around slinger provision

4" Sump with or without Oil Level Sensor PTO Provision 34-545 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 2" Sump with Oil Level Sensor PTO Provision 34-545 16-1603, 1641 and 1702 Non-PTO Provision 34-543

Not Available Not Available Not Available Not Available

TC 541 Torque Converter 21-766, 21-928 TID3 Dynax Clutches 01-807 29543160 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Notes 1, 2 and 3 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available PTO Provision 34-545 Not Available 2" Sump with Oil Level Sensor 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available Note 1: All 4000 Product Family ReTran® units are equipped with an oil level sensor. Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle. Note 3: All ReTran® retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission HD Parts catalog to determine the appropriate part number spring. TID3 Retarder Housing See Table 2 for 39 groups. ReTran® unit will have wrap around slinger and axial seal.

SIL

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Revisions to this SIL are noted by a stripe in the left-hand margin.

7-WT-04, Rev. B February, 2005 Product Code(s): Page 1 of 3

SUBJECT: Internal Harness Standoff Material Change EQUIPMENT AFFECTED: All 3000 and 4000 Product Families EFFECTIVITY: Approximately January 2004; beginning approximately with S/N 6510472460, 6520028713, and 6610133894 (Refer to Table 2 for model specific S/N breaks)

Description: Approximately January 2004, Allison Transmission began installing internal harnesses on 3000 and 4000 Product Families built with composite standoffs and not with the aluminum standoffs used on the former harnesses. The thickness of the mounting feet of the composite standoffs is increased and will require the use of bolt P/N 29536564 (see Figure 1, View A). This is the same bolt (see Figure 1, View B) as used to mount the current Oil Level Sensor. The Viton® ferrules used with the Oil Level Sensor are not used with the composite standoffs. The standoff/control module joint is intentionally loose to allow the standoff to align with the main case opening when a control module is installed on a transmission. Interchangeability: Former and current harnesses are fully interchangeable forwards and backwards. The mounting bolts are not interchangeable forwards or backwards.

Viton® is a registered trademark of the DuPont Corporation.

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7-WT-04, Rev. B February, 2005 Product Code(s): Page 2 of 3

FORMER P/N 29516327

CURRENT P/N 29541819

FORMER P/N 29516328

MD STANDOFF

CURRENT P/N 29541820

HD STANDOFF V08532.00.00

VIEW A

FORMER P/N 29538487

CURRENT P/N 29536564

INTERNAL HARNESS MOUNTING BOLT

V08533.00.00

VIEW B Figure 1.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 7-WT-04, Rev. B February, 2005 Product Code(s): Page 3 of 3

Serviceability: The former and current harnesses are completely interchangeable when the correct mounting bolts are used. Only harness kits will be sold by the PDC. See Table 1 for the kit part numbers. Each kit includes the current harness and three bolts, P/N 29536564, required to mount the harness. The mounting bolts included in the kits are torqued to 5–8 N·m (3.7–5.9 lb ft).

Table 1. Kit # Speeds

Series

Oil Level Sensor

TID

No OLS

6 3000 (MD)

Former OLS (P/N 29507921)

Current OLS (P/N 29530105)

7

No OLS

No OLS

6 4000 (HD)

Former OLS (P/N 29507921)

Current OLS (P/N 29530105)

No OLS 7

Level 1 2 3 1 2 1 2 3 1 2 3 1 2 3 1 2 1 2 3 2 3

Former P/N

Current P/N

29529473 29533653 29536463 29529472 29533652 29536592 29536602 29536462 29529474 29533654 29536464 29529476 29533656 29536466 29529475 29533655 29536595 29536605 29536465 29533657 29536467

29542673 29542653 29542663 29542672 29542652 29542668 29542661 29542662 29542674 29542654 29542664 29542676 29542656 29542666 29542675 29542655 29544140 29542658 29542665 29542657 29542667

(Includes the current harness and three bolts, P/N 29536564) 29542683 29542680 29542660 29542682 29542677 29542651 29542671 29542681 29542684 29542679 29542687 29542686 29542649 29542688 29542685 29542648 29544141 29542670 29542689 29542650 29542690

3

29538478

29542678

29542691

Current OLS (P/N 29530105)

Table 2. Production S/N Breakpoints Model

# Oil Level TID Speeds Sensor Level

Harness P/N

Date

NO YES NO NO YES NO YES

29542663 29542662 29542664 29542666 29542665 29542667 29542678

13-Jan-04 19-Dec-03 9-Jan-04 15-Jan-04 14-Jan-04 5-Mar-04 12-Jan-04

MD

6 7 6

HD 7

SIL–264

3 3 3 3 3 3 3

Copyright © 2009 Allison Transmission, Inc.

S/N Breakpoints S/N Date 6510474106 6510472460 6510473671 6610134196 6610134121 6610137273 6610133894

N/A 17-Feb-04 N/A N/A N/A N/A N/A

S/N N/A 6520028714 N/A N/A N/A N/A N/A

20091001

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG Revisions to this SIL are noted by a stripe in the left-hand margin.

9-WT-04, Rev A November, 2005 Product Code(s): Page 1 of 3

SUBJECT: C3/C4 Changes EQUIPMENT AFFECTED: All WTEC II and III 4000 Product Family Transmissions AFFECTED SERIAL NUMBERS: Beginning with S/N 6610137389 (Non 4th Generation Controls)

As a product improvement, the C3/C4 Piston Return Plates are being tapered and the C3/C4 Clutch Apply Spring Retainers are offset corresponding to the taper. These parts were implemented on March 8, 2004, beginning with Serial Number 6610137389.

The new parts must be used together within a clutch assembly. A kit containing both parts has been released to assure that matching parts are available for rebuilding transmissions that were originally built with the former parts. The former parts are completely cancelled. The current and former part numbers and the kit number are shown in Table 1.

Tapered Piston Return Plate Kit C3/C4 Piston Return Plate C3/C4 Clutch Apply Spring Assembly

29501426 29515628

29542644 29541014 29542643

When rebuilding a transmission built after S/N 6610137388, order the current parts individually as required. When rebuilding a transmission built prior to S/N 6610137389, order the kit when either the former piston return plate or clutch apply spring assembly requires replacement within a C3 or C4 clutch assembly.

To aid in assembly of the clutch assemblies, one of the return spring tangs on the tapered piston return plate is marked with a “V” (see Figure 1). The “V” is stamped on the tapered side of the plate and must face up (toward the clutch plates) when the plate is installed in the clutch housing. The marked tang is the one that aligns with the notch in the OD of the clutch housings. The tapered piston return plate also has an additional tooth that will prevent misassembly in the clutch housings. The current Clutch Apply Spring Assembly retainer (see Figure 2) is stamped with a “B” on the bottom (piston) side to differentiate it from the former part.

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ADDITIONAL TOOTH "V" ALIGNMENT MARKING ON RETURN SPRING TANG

CURRENT (P/N 29541014)

FORMER (P/N 29501426)

C3/C4 PISTON RETURN PLATE

V08667.00.00

STAMPED "B"

CURRENT (P/N 29542643)

FORMER (P/N 29515628)

C3/C4 CLUTCH APPLY SPRING ASSEMBLY

SIL–266

Copyright © 2009 Allison Transmission, Inc.

V08661.00.00

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

"V" stamped on a tang on the spring (clutch plate) side of the piston return plate as an assembly aid.

NOTCH

NOTE: "V" stamp is visible when the plates are installed in clutch housing without return springs in place. The "V" stamp aligns with the notch in the OD of the housings. VH08662.00.00

VH08663.00.00

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to the SIL are noted by a stripe in the left-hand margin.

12-WT-04, Rev. A June, 2006 Product Code(s): 65 and 66 Page 1 of 2

SUBJECT: Release of Remote Filter Kit and Anodized Remote Filter Kit MODELS AFFECTED: Remote Filter Kit: All 3000 and 4000 Product Families Transmissions (except MD 3070PT / 3700 SP) Anodized Remote Filter Kit: Required for 4700 OFS Transmissions with 4th Generation Controls and Anodized Housings (available July 2005) Introduction: A Remote Filter Kit has been released for 3000 and 4000 Product Families. The kit is designed for installations where the internal filters are not accessible for service. The remote filter covers, fittings, and hoses extend from the bottom of the transmission channel plate and must be protected from road debris. A skid plate is required for protection of the remote filter covers, fittings, and hoses when the remote filter kit is installed on a wheeled vehicle. The Remote Filter Kit is intended for OEM installation, but is released for customer availability through Allison Transmission authorized service facilities. This will allow a customer to add the kit into an existing vehicle where the internal filters are not accessible for service. Serial Number Requirements: The Remote Filter Kit can be installed on 3000 Product Family beginning with S/N 6510069120 and 4000 Product Family beginning with S/N 6610009730. The Anodized Remote Filter Kit is intended to be installed on 4700 OFS transmissions equipped with 4th Generation Controls and anodized housings. Installation: WTEC III installation details can be found on Installation Drawings AS66-061 (for 3000 Product Family) and AS67-061 (for 4000 Product Family) available in the Tech Data section of the Allison Transmission Extranet. Fourth Generation Control Installation details can be found on Installation Drawings AS66-461 (for 3000 Product Family) and AS67-461 (for 4000 Product Family) available in the Tech Data section of the Allison Transmission Extranet.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

12-WT-04, Rev. A June, 2006 Product Code(s): 65 and 66 Page 2 of 2 Remote Filter Kit Contents: Part Number 29545845 29540197 29507437 29543926 29524449 29545846 29542033 29542034 29542035 29542103 29542036 29545780 23019664 29542037

Quantity 1 2 2 2 2 2 1 1 1 4 1 1 1 1

Description Remote Filter Kit Filter Cover O-rings, Viton® O-rings, Vamac® Gasket Remote Filter Housing Assembly Filter Housing O-ring, Viton® Filter Head Assembly 1⁄8-27 NPTF Plug Drain Plug Assembly Filter Element (Service) Packing, O-ring Instruction Sheet #312, Rev. A

Quantity 1 2 2 2 2 2 1 1 1 4 1 1 1 1

Description Remote Filter Kit, Anodized Filter Cover, Anodized O-rings, Viton® O-rings, Vamac® Gasket Remote Filter Housing Assembly Filter Housing, Anodized O-ring, Viton® Filter Head Assembly, Anodized 1⁄8 NPTF Plug Drain Plug Assembly Filter Element (Service) Packing, O-ring Instruction Sheet #312, Rev. A

Anodized Remote Filter Kit Contents: Part Number 29545847 29542498 29507437 29543926 29524449 29545848 29542496 29542034 29542497 29542103 29542036 29545780 23019664 29542037

Remote Filter Maintenance Kit Contents: Part Number 29545782 29542034 29545780 23016455 23019664 29545783

Quantity 1 2 2 2 1 1

Description Remote Filter Maintenance Kit Packing, O-ring Filter Element Packing, O-ring Packing, O-ring Instruction Sheet #323

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Attachments: See attached Instruction Sheet 312, Rev. A and Instruction Sheet 323.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG P/N 29542037 Page 1 of 2 April, 2005

INSTRUCTION SHEET 312, Rev. A REMOTE FILTER INSTALLATION INSTRUCTIONS

WARNING: To help avoid injury and property damage caused by sudden and unexpected equipment operation, do not install this kit until: • The engine is off and disabled from starting. And, if in a vehicle, to prevent vehicle movement: • Set the parking brake and make sure it is properly engaged. • Chock the wheels and take any other steps necessary to keep the vehicle from moving.

WARNING: Avoid contact with the hot fluid or the sump when draining transmission fluid. Direct contact with the hot fluid or the hot sump may result in bodily injury.

NOTE: Draining the transmission fluid is recommended before the filter covers and filters are removed and remote filter covers, hoses, hoses and canister assemblies are installed.

Refer to AS66-461 (3000 Product Family) or AS67-461 (4000 Product Family) for installation specifications. The following is a brief description of the order of installation of the remote filter kit. Basic product service information can be found in the Service Manual and Mechanic’s Tips for the specific transmission family and model onto which this kit is being installed. 1. Drain fluid from the transmission. 2.

Remove filter covers and filters from the transmission and discard them.

3.

Lubricate and install the o-rings and install the gasket onto each remote filter cover.

4.

Install the remote filter covers on the transmission.

5.

Install the six bolts to retain each cover and torque evenly to 52–61 N·m (38–45 lb ft).

6.

Locate a mounting area for the remote filter head and canister assembly leaving sufficient clearance for hose attachment and for filter maintenance.

7.

Mount the remote filter head and canister assembly.

8.

Fabricate and install the hoses going between each remote filter cover on the transmission and each remote filter head assembly.

9.

Fill transmission oil system with fluid (see Table 1) and check for leaks.

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P/N 29542037 Page 2 of 2 April, 2005

CAUTION: Installation of a skid plate is required to protect the remote filter covers, fittings, and hoses from damage when installed in a vehicle. Installation of a protective shield is also recommended in stationary equipment to protect the remote filter covers, fittings, and hoses from damage.

CAUTION: Do not use an impact wrench to tighten bolts. Stripped threads and expensive parts replacement may result. Use a torque wrench to be sure the proper torque is achieved when tightening these parts.

Table 1. Transmission Fluid Capacity Initial Fill* Transmission 3000 Product Family 4000 Product Family **

Refill*

Sump

Liters

Quarts

Liters

Quarts

4 inch 2 inch 4 inch 2 inch

27 25 45 38

29 26 48 40

18 16 37 30

19 17 39 31

* Approximate quantity, does not include the volume of fluid required for the filter housings, external lines, and cooler. ** 4000 Product Family transmissions with PTO—add 3 quarts/liters to the capacities.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG P/N 29545783 Page 1 of 4 February, 2006

INSTRUCTION SHEET 323 REMOTE FILTER MAINTENANCE INSTRUCTIONS

WARNING! To help avoid injury and property damage caused by sudden and unexpected vehicle movement, do not perform maintenance or service procedures until you: • Put the transmission in N (Neutral). • Apply the parking brakes and/or emergency brakes and make sure they are properly engaged. • Chock the wheels and take any other steps necessary to keep the vehicle from moving.

WARNING! Avoid contact with the hot fluid or the sump when draining transmission fluid. Direct contact with the hot fluid or the hot sump may result in bodily injury.

NOTE: Do not drain the transmission fluid if only filters are being replaced.

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Item No.

Qty

1 2 3 4

2 2 2 1 1

Description Remote Filter Maintenance Kit Packing, O-ring, Filter Housing Filter Element Packing, O-ring, Filter Housing Drain Plug Packing, O-ring, Channel Plate Drain Plug Instruction Sheet #323

Copyright © 2009 Allison Transmission, Inc.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29545783 Page 2 of 4 February, 2006 a. Drain Fluid from both filter housings (see Figure 2). • Drain the fluid when the transmission is at operating temperature: 71°C–93°C (160°F–200°F). Hot fluid flows quicker and drains more completely. • Remove the drain plugs from the filter housings and allow the fluid to drain into a suitable container. • Do not reinstall the filter housings drain plugs at this time. • Examine the fluid. b. (Optional) If changing fluid, remove drain plug from Control Module (see Figure 1).

CONTROL MODULE DRAIN PLUG LOCATION

O-RING – ITEM NUMBER 4 CONTROL MODULE DRAIN PLUG V08412.00.01

Figure 1.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG P/N 29545783 Page 3 of 4 February, 2006

c. Replace Filters (repeat the following operations for each filter housing assembly)—See Figure 2. • Loosen using a 1.0 inch wrench and remove the filter housing from the remote filter head assembly. CAUTION: If a strap wrench or other gripping device is used to loosen and remove the filter housing, pressure must only be applied to the ribbed section of the filter housing. • Remove the filter element from the remote filter head assembly. • Clean as required. • Use new transmission fluid to lubricate the O-ring inside the new filter element and install the filter onto the remote filter head assembly. • Replace the O-ring on the filter housing and lubricate it with new transmission fluid. • Install the filter housing into the remote filter head assembly and tighten using a 1.0 inch socket wrench (29.3–31.0 N·m; 22–23 lb ft). • Replace the O-ring on the housing drain plug and lubricate it with new transmission fluid. • Install the drain plug into the bottom of the filter housing. • Using a 11⁄8 inch socket on the drain plug, torque the drain plug to 20.3–25.9 N·m (15–19 lb ft). CAUTION: Do not use the drain plug to torque both the drain plug and the filter housing. Do not use an impact wrench to tighten these parts or stripped threads and expensive parts replacement may result. Use a torque wrench to be sure the proper torque is achieved when tightening these parts.

FILTER HEAD

FILTER ELEMENT – ITEM NUMBER 2

O-RING – ITEM NUMBER 1 FILTER HOUSING

FILTER HOUSING DRAIN PLUG

RIBBED SECTION FOR REMOVAL/INSTALLATION O-RING – ITEM NUMBER 3

FILTER ASSEMBLY — REMOTE CANISTER

V08404.00.01

Figure 2.

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P/N 29545783 Page 4 of 4 February, 2006 d. (Optional). See Figure 1. • If changing fluid, replace O-ring on Control Module drain plug. Lubricate the O-ring with new transmission fluid. • Install the Control Module drain plug and torque it to 25–32 N·m (18–24 lb ft). e. Refill Transmission. If the transmission was drained, the amount of refill fluid is less than the amount used for the initial fill. Fluid might remain in the cooler and external circuits and in transmission cavities after draining the remote filter housings and/or the transmission. After refill, check for leaks and check the fluid level after reaching normal operating temperature (71ºC–93ºC; 160ºF–200ºF).

WARNING! To help avoid injury or property damage caused by sudden and unexpected vehicle movement, do not check the fluid level until you: • Put the transmission in N (Neutral). • Apply the parking brakes and/or emergency brakes and make sure they are properly engaged. • Chock the wheels and take any other steps necessary to keep the vehicle from moving.

CAUTION: Low or high fluid level can cause overheating and irregular shift patterns. These conditions can damage the transmission if not corrected.

CAUTION: The transmission must not be operated for extended periods of time until a Hot Check has verified proper fluid level. Transmission damage can result from extended operation at improper fluid level conditions.

CAUTION: An accurate fluid level check cannot be made unless the engine is idling (500–800 rpm) in N (Neutral), the transmission fluid is at the proper temperature, and the vehicle is on level surface.

Table 1. Transmission Fluid Capacity Transmission 3000 Family 3000 Family 4000 Family** 4000 Family**

Sump 4 inch 2 inch 4 inch 2 inch

Initial Fill* Liters Quarts 27 29 25 26 45 48 38 40

Refill* Liters Quarts 18 19 15 16 35 37 28 30

* Approximate quantity, does not include volume of fluid drained from any of the filter housings, external lines and the cooler.

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** 4000 Product Family transmissions with PTO—add 3 quarts/liters to the capacities.

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Revisions to this SIL are noted by a stripe in the left-hand margin.

13-WT-04, Rev. A November, 2005 Product Code(s): Page 1 of 2

SUBJECT: Redesigned Gerotor Gear Set Bushing EQUIPMENT AFFECTED: 3000 and 4000 Product Families AFFECTED SERIAL NUMBERS: Beginning with 3000 Products S/N 6510481001 and S/N 6520030485, and 4000 Product S/N 6610139779

To improve gerotor gear set bushing durability, Allison Transmission has re-engineered the gear set assemblies and service bushings. The new bushings use a Garlock® lining in place of the former bronze bushing with lead-tin overlay. The new 3000 Product Family gear sets were implemented beginning February 17, 2004 and the new 4000 Product Family gear sets were implemented beginning April 15, 2004.

The new style service bushing must be used with the new style gerotor gear set. When servicing the former gear set, replace the entire gear set assembly. The inside diameter of the current bushing is the same as the former bushing; however, the outside diameter has been reduced. Consequently, the inside diameter of the current gerotor drive gear has been reduced as well. Refer to Figure 1 for identification of redesigned components. The current and former P/Ns are as follows:

3000 Product Family Gear set 3000 Product Family Service Bushing 4000 Product Family Gear set 4000 Product Family Service Bushing

29523725 29524335 29515688 29527102

29542025 29542026 29542028 29542029

The former gear set assemblies and service bushings have been completely cancelled. Garlock® is a registered trademark of Garlock Sealing Technologies.

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BRONZE BUSHING WITH GRAY COLOR LEAD-TIN OVERLAY SERVICE BUSHING (P/N 29524335)

GEAR SET BORE SIZED: 63.935–63.960 mm (2.517–2.518 inch)

FORMER GEAR SET (P/N 29523725)

PARTS CATALOG PC2456EN

ORANGE COLOR GARLOCK® LINING SERVICE BUSHING (P/N 29542026)

GEAR SET BORE SIZED: 63.410–63.435 mm (2.496–2.497 inch)

CURRENT GEAR SET (P/N 29542025)

3000 PRODUCT FAMILY GEAR SET ASSEMBLY

ORANGE COLOR GARLOCK® LINING SERVICE BUSHING (P/N 29542029)

BRONZE BUSHING WITH GRAY COLOR LEAD-TIN OVERLAY SERVICE BUSHING (P/N 29527102)

GEAR SET BORE SIZED: 74.775–74.800 mm (2.944–2.945 inch)

FORMER GEAR SET (P/N 29515688)

V08668.00.00

GEAR SET BORE SIZED: 73.100–73.125 mm (2.878–2.879 inch)

CURRENT GEAR SET (P/N 29542028)

4000 PRODUCT FAMILY GEAR SET ASSEMBLY

V08669.00.00

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 26-WT-04 September, 2004 Product Code(s): Page 1 of 1

SUBJECT: Redesigned C1 Drive Hub MODELS AFFECTED: HD 4000, B 500, and T 400 Series Transmissions BEGINNING SERIAL NUMBER: 6610143571

Introduction: As a product improvement, effective June 10, 2004, a redesigned C1 drive hub was implemented into production. Geometry changes were made to the splines of the hub to increase the durability of the hub. Interchangeability: Prior C1 drive hub, P/N 29541737 has been completely canceled. Current C1 drive hub, 29543359 is fully serviceable backwards. Identification: The current C1 drive hub can be identified by 2 countersunk holes drilled 180 degrees apart into the OD of the hub. Refer to Figure 1.

COUNTERSUNK IDENTIFICATION HOLE

P/N 29543359 C1 DRIVE HUB

V08910.00.00

Figure 1.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 30-WT-04 November, 2004 Product Code(s): Page 1 of 2 SUBJECT: Redesigned C1 Piston and Balance Piston for 4000 Series EQUIPMENT AFFECTED: 4000 Product Family AFFECTED SERIAL NUMBERS: Beginning with 4000 Products S/N 6610148913 Introduction:

To improve 4000 Product Family C1 piston and balance piston durability, Allison Transmission has redesigned both the C1 piston and balance piston. See Figure 1 for identification and comparison of the former parts and current parts. Start of production for the new 4000 series C1 piston and balance piston was September 7, 2004 beginning with S/N 6610148913.

FORMER C1 PISTON AND BALANCE PISTON

CURRENT C1 PISTON AND BALANCE PISTON V08982.00.00

Figure 1.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 30-WT-04 November, 2004 Product Code(s): Page 2 of 2

Interchangeability: The former C1 piston must not be used with the current balance piston. Service any former part with both the new C1 piston and new C1 balance piston as a set. See the parts replacement guidelines contained within Table 2. The former C1 piston and balance piston have been completely cancelled and are no longer available for service. Use the current parts when replacing former parts or current parts per Table 2. The current and former P/Ns are as follows:

Table 1. Former Part Number(s) C1 Piston Balance Piston

23049408, 29534577 23049400, 29534576

Current Part Number 29542536 29542537

Table 2.. Part Removed: 23049408 23049400 29534576 29534577 29542536 29542537

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Replace With: 29542536; 29542537 29542536; 29542537 29542536; 29542537 29542536; 29542537 29542536 29542537

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 31-WT-04 December, 2004 Product Code(s): Page 1 of 2

SUBJECT: Double Lip Input Seal MODELS AFFECTED: All 4000, B 500, and T 400/500 Series Transmissions BEGINNING SERIAL NUMBER: 6610154915

Introduction: As a product improvement, a redesigned input seal was implemented into production December, 2004. Redesigned input seal incorporates a double lip to increase sealing capability (refer to Figure 1). Prior design utilized a single lip seal. Interchangeability: Double lip seal is not serviceable backwards in all instances. Prior single lip design input seal will be maintained for service. Depth of the input seal bore has increased to accommodate the double lip seal. Before attempting to install a double lip seal in a transmission before the serial number break point, measure the depth of the seal bore. Refer to Figure 2 for measurement location. Chart 1 provides guidance on seal usage. NOTE: Double lip input seal must be flush with the top of the seal bore. If the seal is above the top of the bore after installation, this can cause the seal to contact the torque converter which will damage the input seal.

Chart 1. Seal Pocket Depth

0.461 inch (11.7 mm) or greater less than 0.460 inch (11.7 mm) Use Double Lip Seal Use Single Lip Seal P/N 29541890 P/N 29505859

Due to the increase in seal bore depth, charging pump housings and the HD PTO bearing retainer have been completely cancelled and are serviced with the current design. Charging Pump Housing PTO Bearing Retainer

Current Design 29542355 29542356

Prior Design 29537063 29537064

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DOUBLE LIP INPUT SEAL

DOUBLE LIP INPUT SEAL

FRONT BEARING RETAINER ASSSEMBLY

OIL PUMP HOUSING ASSSEMBLY

POSITION AND INSTALLATION OF DOUBLE-LIP SEAL IN OIL PUMP HOUSING AND FRONT BEARING RETAINER

V08979.00.00

Figure 1.

MICROMETER

PUMP HOUSING

MEASURING DEPTH FOR PROPER SEAL PLACEMENT

V08846.01.00

Figure 2.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 8-WT-05 April, 2005 Product Code(s): Page 1 of 2 SUBJECT: 3000 and 4000 Product Families Suction Filter Modification EQUIPMENT AFFECTED: All 3000 and 4000 Transmissions

3000 and 4000 Product Families suction filter assemblies have been modified to accommodate the new Allison 4th Generation Control system. A concave section has been added to the pressure lube chimney to eliminate interference with one of the Allison 4th Generation Controls variable bleed solenoids. This concave feature reduces the available space in the face seal bore and requires a shorter face seal. The former, taller face seal will not function properly and may restrict the flow of lube if installed in the redesigned suction filter assembly. Allison Transmission released a redesigned “tear drop” shaped face seal that fits inside the shallower seal bore of the current filter assembly. Use the teardrop face seal P/N 29542991 with the current Suction Filter assembly P/N 29542990 and use the former face seal P/N 23046376 with the former Suction Filter assembly P/N 29536860. The former and current filter assemblies and seals are shown below: SEAL (BROWN) (P/N 23046376)

SEAL (BLACK) (P/N 29542991)

ROUND SEAL BORE

TEAR DROP SHAPED SEAL BORE

CONCAVE SECTION

FORMER (P/N 29536860)

CURRENT (P/N 29542990)

SUCTION FILTER ASSEMBLY

V09333.00.00

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11-WT-05 April, 2005 Product Code(s): 65 and 66 Page 1 of 4

SUBJECT: Master Overhaul Kit Changes MODELS AFFECTED: All “B” Models

Introduction: The former B 400R Master Overhaul Kit, P/N 29541740, will be replaced by a revised kit, P/N 29543317, at the end of March 2005. All other Master Overhaul Kits have been cancelled and will not be sold by the Allison Transmission Parts Distribution Center after supplies are exhausted. The kits which are completely cancelled are: 29541741

B 400

29542383

B 500

29542384

B 500R

Parts Information: The significant differences between the versions of the B400R Master Overhaul Kit are shown in Table 1.

Table 1. Changes Parts Removed Rotating Clutch Hub Output Shaft Gerotor Bushing

Parts Added Rotating Clutch Hub Bushing Output Shaft Bushing Gerotor Gear Set Assembly Double-lip Input Seal Instruction Sheet on input seal selection

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The contents of B 400R Master Overhaul Kit, P/N 29543317, are shown in Table 2.

Table 2. Parts List Part Number 11515316 12092195 23019664 23040579 23043446 23045611 23045612 23045613 23045614 23045615 23045654 23045816 23045918 23046228 23046274 23046376 23046437 23046438 23046868 23047019 23047185 23047834 23047854 23049377 29500025 29500768 29500822 29501469 29502037 29502040 29502439 29503196 29503197 29503208 29503225 29503283 29503288 29503383 29503531 29503547

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Description Bolt, M6 x 1 x 30H O-ring Packing, O-ring, 16.3 ID Packing, O-ring, 0.299 ID Packing, O-ring, 8.92 ID Sealring, Piston, 133 Dia Sealring, Piston, 117 Dia Sealring, Ext 234 Dia Sealring, Piston 198 Dia Sealring, Piston 222 Dia Sealring, Piston 281 Dia Bearing Assembly, Roller Bearing Assembly, Thrust—TC Pump Bearing Assembly Packing. O-ring 25.1 ID Seal, Face Cone And Roller Assembly–Bearing Cup, Roller Bearing Sealring, Piston 281.94 Dia Packing, O Ring 11.48 ID Packing, O Ring 110 ID Bearing Assembly, Thrust Bearing Assembly, Thrust Packing, O-ring 368.8 ID Sealring Bearing Assembly, Thrust Pin, Ret 3 OD x 43 LG Sealring, 88.6 ID Washer, Thrust P2 Washer, P1 Thrust Packing, O-ring–Flange Button Output Bushing, 61.5 Dia Sealring, Piston 94.9 Dia O-ring, Uniform No. 126 Bearing Assembly, Thrust Gasket, Case Gasket, Converter Housing Packing, O-ring 15.37 ID Sensor, Speed Gasket, Remote Mount Copyright © 2009 Allison Transmission, Inc.

Quantity 3 1 5 1 12 1 1 1 2 1 1 1 1 1 1 6 2 2 1 1 1 1 5 1 1 2 1 2 8 12 1 1 1 3 1 1 1 2 1 1 20091001

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11-WT-05 April, 2005 Product Code(s): 65 and 66 Page 3 of 4

Table 2. Parts List (contʼd) Part Number 29503714 29503757 29506386 29506484 29507437 29507528 29507752 29507823 29508020 29510499 29510682 29511406 29512747 29512791 29521240 29524120 29524121 29524449 29529486 29531001 29531003 29531004 29531005 29532361 29533975 29534574 29535223 29535230 29535940 29536334 29536335 29536336 29536337 29536343 29536344 29536345 29536346 29536567 29536722 29536728 29536742 29536766 20091001

Description Sealring, Rotating Gasket, NASB Retainer, Lock Nut Switch, Pressure Packing, O-ring 82.3 ID Seal Assembly, Oil Gasket, Channel Plate Seal, Fill Tube Gasket, Retarder Housing O-ring Sealring, Internal, 140 Dia P3 Thrust Washer Gasket, Separator Plate Washer, Plug Tachograph Sealring, Ext. Butt Joint Sealring Sealring Gasket, Filter Cover O-ring Bushing, 99 ID Bushing, 68 ID Bushing, 45 ID Bushing, 20 ID Instruction Sheet 278 Bushing Torque Plate, Apply, C1 Spacer, Output Gasket, Channel Plate Gasket Separator Plate Plate, Cl Friction C1 Plate, Friction C2 Plate, Friction C3/C4 Plate, Friction C5 Plate, Reaction C1 Plate, Reaction C2 Plate, Reaction C3/C4 Plate, Reaction C5 Ferrule, OLS Viton Solenoid Assembly, N/O PWM Gasket, Retarder Housing Cover Gasket, Retarder Gasket, Jumper Manifold Copyright © 2009 Allison Transmission, Inc.

Quantity 2 1 1 1 2 1 1 2 1 1 1 8 2 1 5 3 2 2 1 1 1 1 2 1 1 1 1 1 2 6 6 10 7 5 6 9 8 4 2 1 1 1

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Table 2. Parts List (contʼd) Part Number 29536860 29537066 29537080 29537369 29537371 29537373 29537643 29537867 29537939 29537940 29537941 29538231 29538477 29539665 29539807 29540476 29540989 29541563 29541564 29541565 29542084 29543065 29543926 29544144 29542025 29541889 29542832

Description Filter Assembly, Suction Gasket, Filter Instruction Sheet 294 Solenoid Assembly, Forward Solenoid Assembly, N/C PWM Solenoid Assembly, Retarder Plate, Separator Gasket, Stator Housing Ring, Indexing P1 Ring, Indexing P2/P3 WR Ring, Indexing P3 CR Filter, Oil Stop, Converter Regulator Valve Plate, Backing, C1 Ring, Retaining, Ext Instruction Sheet WT-108 Rev. A Seal Assembly, Output Bearing Assembly, P3-CR P2 CR Pinion Bearing Assembly P1 Pinion Bearing Assembly Seal, WT Harness Standoff Piston, C3/C4 Bonded O-ring, Low Temperature Damper Assembly, Complete Gear Set Assembly, Gerotor Seal, Input-Double Lip Instruction Sheet No. 316

Quantity 1 1 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 8 8 12 1 2 2 1 1 1 1

NOTE: This list is subject to change without notice if part numbers are superseded.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG Revisions to this SIL are noted by a stripe in the left-hand margin.

15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 1 of 38

SUBJECT: Allison 4th Generation Controls for 3000 and 4000 Product Families Transmissions EQUIPMENT AFFECTED: All 3000 and 4000 Product Families Transmissions SERIAL NUMBERS AFFECTED: S/N 6510586194 S/N 6520038485 S/N 6610171542 S/N 6620001001 Introduction In July 2005, Allison Transmission released the Allison 4th Generation Control system for the 3000 and 4000 Product Families transmissions. The purpose of this Service Information Letter (SIL) is to provide an overview of the new system and to provide serviceability information specific to the new generation of controls. During the period July 2005 to June 2006 all Original Equipment Manufacturers (OEMs) and Distributors specifying Allison 3000 and 4000 Product Families products will transition from the current WTEC III controls to the new Allison 4th Generation Controls. After June 2006, Allison Transmission will no longer provide WTEC III components for new vehicle installations unless they are common to both systems. The Allison 4th Generation Control system incorporates recent advances in electronic controller technology. As a result, the new control system provides Allison Transmission customers with new product features and shift quality improvements. The primary components affected are: 1. 2. 3. 4. 5. 6. 7.

Transmission Control Module (TCM) The TCM 80-way Electrical Connector The Transmission 20-way Electrical Connector J1939 Lever and Pushbutton Shift Selectors Hydraulic Valve Body Components All Solenoids Internal Wiring Harnesses

8. 9. 10. 11. 12. 13. 14.

Seal and Gasket Kits C3/C4 Reaction Plates C3/C4 Clutch Housings C3/C4 Return Plate and Spring Assembly Retarder Valve Body Components Retarder Accumulators J1939 Communications

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 2 of 38

Each of these product changes will be discussed in greater detail below. There are several compatibility issues between WTEC III and Allison 4th Generation Controls transmissions. Please read this information completely to avoid potential mismatches between former and current 3000 and 4000 Product Families transmission components. Figure 1 illustrates the external components that make up the Allison 4th Generation Controls system. The vehicle OEM is responsible for the specific external wiring harness and electrical connectors. A complete system overview and extensive troubleshooting information can be found in the Allison 4th Generation Controls Troubleshooting Manual (TS3989EN). TRANSMISSION CONTROL MODULE (TCM)

ALLISON DOC™ FOR PC

J1939 CONNECTOR

DIAGNOSTIC TOOL CONNECTOR ALLISON DOC™ FOR PDA

VIW CONNECTOR (OPTIONAL)

DEUTSCH 9-PIN DIAGNOSTIC TOOL CONNECTOR

VIM CONNECTOR

SCI (J1587) CONNECTOR (OPTIONAL) COMPACT PUSHBUTTON SELECTOR

RETARDER ACCUMULATOR CONNECTOR

RETARDER MODULATION REQUEST (RMR) CONNECTOR

TRANSFER CASE CONNECTOR (3000 PRODUCT FAMILY 7– SPEED)

SENSOR HARNESS CONNECTOR (OPTIONAL) REMOTE LEVER SELECTOR

OUTPUT SPEED SENSOR CONNECTOR

SHIFT SELECTOR CONNECTOR

RETARDER TEMP. SENSOR CONNECTOR (3000 PRODUCT FAMILY)

THROTTLE POSITION SENSOR (TPS) CONNECTOR

REMOTE PUSHBUTTON SELECTOR R

M

O D E

THROTTLE POSITION SENSOR (TPS)

TURBINE SPEED SENSOR CONNECTOR (4000 PRODUCT FAMILY)

ENGINE SPEED SENSOR CONNECTOR

D

N

VEHICLE INTERFACE MODULE (VIM)

Bulkhead Connector (Optional)

RETARDER “PCS5” SOLENOID CONNECTOR

STRIP PUSHBUTTON SHIFT SELECTORS (EUROPEAN OEM)

1 2 R N D

3 D N R

NOTE: Illustration is not to scale. Actual harness configuration may differ from this illustration.

20-WAY TRANSMISSION FEEDTHROUGH HARNESS CONNECTOR V09274.00.00

Figure 1.

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15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 3 of 38 ALLISON 4TH GENERATION CONTROLS TCM Allison 4th Generation Controls TCMs are available in four models. Their physical characteristics are shown in Figure 2. MODEL NUMBER

MANUFACTURER'S PART NUMBER

MODEL/MODELE: XXX TCM S/N: XXXXXXXXXXXXXXXX

SERIAL NUMBER

MOTOROLA P/N

BASE P/N DATE CODE/DATE DE FABRICATION: XXXXXXXX

XXXXXXX

XXXX–XX–XX

DATE CODE BASE PART NUMBER

TOP VIEW

BOTTOM VIEW

TCM P/N 29544775

V09005.02.00

Figure 2.

• Model A40 (P/N 29544772) is for 1000 Series GM pickup truck transmissions and is not offered to 3000 or 4000 Product Family transmissions. • Model A41 (P/N 29544773) is the basic configuration used by 1000/2000/2400 Series and 6-speed 3000/4000 Product Family transmissions in a 12V electrical system. • Model A42 (P/N 29544774) is the expanded configuration used by 3000/4000 Product Family retarder equipped or 7-speed transmissions in a 12V electrical system. • Model A43 (P/N 29544775) is the universal configuration and can be used in 12V or 24V applications. TCM model capabilities are summarized in the following table.

Table 1. Model Feature Voltage Zero Crossing Output Speed Signal Neutral Start 3000/4000 Product Family Retarder 3000/4000 Product Family 7-speed J1939 CAN J2284 High Speed CAN J1850 Class 2 Limited J1708/J1587 ISO 9141 Communications

A40 12V X

X X X

A41 12V

A42 12V

A43 12/24V

X

X X X X X

X X X X X

X

X X

X X

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The model-type in the TCM calibration must match the TCM model-type. If the two model-types do not match, the TCM will not load the calibration. TCM Reflash will display an invalid TCM model-type message and will state the correct TCM model-type to use for the calibration. TCMs may only be serviced with the exact model-type TCM as the original.

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TCM 80-WAY CONNECTOR The TCM connects to the OEM wiring harness at a single 80-way connector manufactured by AFL Automotive (EPC). The connector is available in a straight backshell or 90 degree wire dress configuration, as specified by the vehicle OEM. Refer to Appendix E of the Allison 4th Generation Controls Troubleshooting Manual (TS3989EN) for detailed illustrations and service instructions. A bolt retains the connector to the TCM. The torque specification for the bolt is 2.0–5.5 N·m (18–48 lb inch). AFL also manufactures a cam lever-lock assembly, which is presently only used in some GM trucks. TRANSMISSION 20-WAY CONNECTOR AFL Automotive manufactures the 20-way transmission connector. The design is similar to the 80-way connector. A bolt retains the connector to the transmission internal wiring harness standoff assembly. The torque specification for the bolt is 2.0–3.2 N·m (18–28 lb inch). Refer to Appendix E of the Allison 4th Generation Controls Troubleshooting manual (TS3989EN) for detailed illustrations and service procedures for the 20-way AFL connector. J1939 LEVER AND PUSHBUTTON SHIFT SELECTORS

1 2 3 4 5 D N R

HOLD OVERRIDE BUTTON MODE INDICATOR (LED) MODE BUTTON 6 1

MODE ID DIGITAL DISPLAY*

HOLD OVERRIDE BUTTON

7 1

R N D 6 5 4 3 2 1

MODE INDICATOR (LED) MODE BUTTON MODE ID

6 1

DIGITAL DISPLAY*

DISPLAY MODE DISPLAY MODE DIAGNOSTIC BUTTON DIAGNOSTIC BUTTON SEVEN-SPEED, SIX-SPEED, CONTOURED RIGHT-HAND LEFT-HAND BEZEL LEVER SELECTOR LEVER SELECTOR WITH REVERSE WITH REVERSE TO FRONT IN REAR DIGITAL DISPLAY* 7 1 MODE

MODE ID MODE INDICATOR (LED) Push simultaneously to enter diagnostic mode and fluid level check

6 1

PUSHBUTTON SELECTORS

* NOTE: The first number displayed is highest forward range available and second number is range attained in selected position. Visually check to confirm range selected. If display is flashing, shift is inhibited.

V07343.04.00

Figure 3.

Allison 4th Generation Controls shift selectors communicate with the TCM via the 1939 Controller Area Network (CAN). Allison 4th Generation Controls shift selectors no longer use serial and parallel data lines as the primary means of communication with the transmission controller. Allison J1939 based shift selectors exchange digital messages with the Allison 4th Generation TCM via the vehicle’s CAN backbone. Additionally, the shift selectors can provide directional commands to the TCM on an analog ‘back up’ wire. The shift selector generates a pulse width modulated signal to communicate range requests (Neutral, Drive, or Reverse) to the TCM in the event that J1939 communications are lost. Allison 4th Generation controls shift selectors support the same functionality as WTEC III selectors, including selected range, oil level and diagnostic displays; however, they are equipped with an additional display digit to indicate ‘range monitored’, similar to WTEC II shift selectors. The 4th Generation shift selectors rely on vacuum fluorescent technology

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PARTS CATALOG PC2456EN

15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 5 of 38 to produce display characters that are blue-green in color and 13.4 mm in height, as opposed to 12 mm in WTEC III shift selectors. Finally, Allison 4th generation lever shift selectors use a finger grip button instead of the thumb button as the detent release. The OEM wiring harness connects to Allison 4th Generation shift selector at 16-way Delphi-Packard Micro-Pack 100W series connectors. OEMs are able to select these connectors in either a straight or 90 degree configuration. Detailed service instructions appear in Appendix E of the Allison 4th Generation Controls troubleshooting manual. HYDRAULIC VALVE BODY COMPONENTS The Allison 4th Generation Controls system hydraulic control module contains many new features that make the new control module incompatible with the former WTEC II or WTEC III electronic control unit (ECU) and controls system. An Allison 4th Generation Controls hydraulic control module will not work with former control system. Variable bleed solenoids have replaced the former pulse width modulation (PWM) clutch control solenoids. A one-piece aluminum solenoid valve body is used in place of the former cast iron rotating and stationary valve bodies. The main valve body has been redesigned to accommodate changes to the C1 and C2 latch valves, main regulator and control main regulator valves. Other valves, springs, and stops have also been changed. Figures 4a and 4b show the Allison 4th Generation control module components.

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10

1

9 11 8 12 47 43

48

46

50

44 45

39

14

49

42 40 41

7

13 26

2

38 22

6

25 24 23

37

4 5

15

36

21

35

20 32

3 34 33

27

31

61

58

19

30

18

16

17

51

66 52

59

68

53 70

57

60

69

54

71

56

62

67

72

55

73 74 75

94

95

96

65

76 77 78

63 89

90

64 80

91

79

93 92

84

85

86 88 87

82 83 81 V07031.04.00

Figure 4a.

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15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 7 of 38 1 (Cont’d)

100

140 139 105

101 131 135

127

141

103 109

110 108 107

123

99

97

104

106

102

113

117

98

112 111

116 115

136 114

137 132

138

118 119 120

133 134

128 129 130

121 122

124

180

125 126

160 159

152

142

153

143

154

158

155

144

157

145 146

156 161

162 163

164

165 166

177

170

167 149

176 173

150

148

147

151

175 174

168 169 172

SIL

171

178

179 V09481.00.00

Figure 4b. 20091001

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Table 2. 16 Group Parts List REF NO. 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 8 8 8 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25

NOMENCLATURE Valve Assembly, Control, 3000 Product Family, 4 inch, With OLS

PART NO. 29542902

REQ 1

Valve Assembly, Control, 3000 Product Family, 2 inch, With OLS Valve Assembly, Control, 3000 Product Family, 7 inch, Without OLS Valve Assembly, Control, 4000 Product Family, 4 inch, With OLS Valve Assembly, Control, 4000 Product Family, 2 inch, With OLS Valve Assembly, Control, 4000 Product Family, 4 inch, Straight-7, Without OLS Valve Assembly, Control, 4000 Product Family, 4 inch, Straight-7, With OLS Valve Assembly, Control, 4000 Product Family, 4 inch, Straight-7, Annodized Filter Assembly Kit, Suction Gasket, Suction Filter Filter and Seal Assembly, Suction Filter Assembly, Suction Seal, Face Bolt, Flange Hd, M6 x 1.0 x 30 mm Harness Assembly, Internal, 3000 Product Family, 6-Speed, With OLS Harness Assembly, Internal, 3000 Product Family, 7-Speed, Without OLS Harness Assembly, Internal, 4000 Product Family, 6-Speed, With OLS Harness Assembly, Internal, 4000 Product Family, 7-Speed, Without OLS Harness Assembly, Internal, 4000 Product Family, 7-Speed, With OLS Connector Assembly Connector Seal, Harness Standoff Sealring Standoff, Wiring Harness, 3000 Product Family Standoff, Wiring Harness, 4000 Product Family Grommet Bolt, 20F Connector Sensor, Temperature (OILT) Connector Assembly, Two-Way Plug (TEMP) Connector, 2-Way Terminal, Socket

29542903 29542904 29542907 29542908 29542909 29542910 29542500** 29544785 29537066 29543067 29542990* 29542991 11515316 29544671 29544673 29544674 29544675 29544676 29543062* 29543073* 29542084 12092195 29544677* 29544678* 29544669* 29543082* 12129691 29528593** 12047662 12047767

1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

12047767 12047664 29528597** 12124639 12124639 29541590

1 1 1 1 1 1

Terminal, Socket Lock, Secondary Connector Assembly, Two-Way Plug (SS1) Terminal, Socket Terminal, Socket Connector, 2 Way

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

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15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 9 of 38

Table 2. 16 Group Parts List (cont’d) REF NO. 26 27 28 29 30 31 32 33 34 35

36

37

38

39 40 41 42 43 44 45 46 47

48

49

50

NOMENCLATURE Plate, Harness Channel Connector Assembly, Three-Way Plug (OLS) Connector, Plug, 3-Way Terminal, Socket Lock, Secondary, TPA Connector Assembly, Two-Way Plug (SS2) Connector, 2-Way Terminal, Socket Terminal, Socket Connector Assembly, Two-Way Plug (PCS3) Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit Connector Assembly, Two-Way Plug (PCS4) Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit Connector Assembly, Two-Way Plug (PCS6) Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit Connector Assembly, Two-Way Plug (MAIN MOD) Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit Connector Assembly, Two-Way Plug Turbine Speed Sensor (NT1). 3000 Product Family Only Terminal, Socket Terminal, Socket Connector Connector Assembly, Two-Way Plug (PS1) Terminal, Pin Terminal, Pin Connector, 2-Way Connector Assembly, 2 Way (TCC) Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit Connector Assembly, 2 Way (PCS1) Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit Connector Assembly, 2 Way (PCS2) Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit Bolt, Shoulder, M6 x 1.0 x 45 mm

PART NO. 29543019 29528611** 12064758 12047767 12047783 29528597** 29541590 12124639 12124639

REQ 1 1 1 3 1 1 1 1 1

29544184

1

29544184

1

29544184

1

29544184

1

29528601**

1

12110236 12110236 15490953 29528599** 12066337

1 1 1 1 1

12066337 12110139

1 1

29544184

1

29544184

1

29544184

1

29536564

3

SIL

** Not Serviced As An Assembly—Order Detail Parts.

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Table 2. 16 Group Parts List (cont’d) REF NO. 51 52

NOMENCLATURE Bracket, Solenoid, Right-Side Bolt, Flange Hd, M6 x 1.0 x 45 mm

53

Seal, Face

54 55 56 57 58 59 60 61 62 63 64 65 66

Spring, Accumulator Plug Accumulator Plug Accumulator Spring, Accumulator Bracket and Pressure Switch Assembly Switch, Pressure, PS1 Bracket, Solenoid, Left-Side Bolt, Flange Hd, M6 x 1.0 x 95 mm Body Assembly, Solenoid Body Assembly, Solenoid Valve and Pin Body, Solenoid Valve Pin, Dowel Solenoid, TCC, Variable Bleed, N/C. Connector Body Color Coded Natural Brown O-ring, 13.0 mm ID O-ring, 10.5 mm ID Valve, TCC Spring, TCC Solenoid, PCS 1, Variable Bleed, N/O. Connector Body Color Coded Black O-ring, 13.0 mm ID O-ring, 10.5 mm ID Valve, Clutch Trim Spring, Trim Solenoid, PCS 2, Variable Bleed, N/O. Connector Body Color Coded Black O-ring, 13.0 mm ID O-ring, 10.5 mm ID Valve, Clutch Trim Spring, Trim Clip Valve, Diagnostic Spring, Diagnostic Solenoid, PCS 3, Variable Bleed, N/C. Connector Body Color Coded Natural Brown O-ring, 13.0 mm ID O-ring, 10.5 mm ID Valve, Clutch Trim

67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87

PART NO. 29542946 11516059

REQ 1 2

23046376

3

8678805 29536230 29536230 8678805 29542944 29542838* 29542945 11515310 29542934** 29542935 29542822 29542954 29544297

2 2 2 2 1 1 1 12 1 1 1 3 1

29535518 29542976 29542937 29542938 29541897 29542975 29542976 29542939 29542936 29541897 29542975 29542976 29542939 29542936 29531022 29542940 29542941 29544297

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

29542975 29542976 29542939

1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

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15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 11 of 38

Table 2. 16 Group Parts List (cont’d) REF NO. 88 89 90 91 92 93 94 95 96 97 98 99 100 100 101 101 102 103 104 105 106 107 108 109

NOMENCLATURE Spring, Trim Solenoid, PCS 4, Variable Bleed, N/C. Connector Body Color Coded Natural Brown O-ring, 13.0 mm ID O-ring, 10.5 mm ID Valve, Clutch Trim Spring, Trim Solenoid, Main Mod, Variable Bleed, N/C. Connector Body Color Coded Natural Brown O-ring, 13.0 mm ID O-ring, 10.5 mm ID Bolt, Flange Hd, M6 x 1.0 x 20 mm. 3000 Product Family Only Sensor, Speed. 3000 Product Family Only Bolt, Flange Hd, M6 x 1.0 x 60 mm Plate, Solenoid Separator, 3000 Product Family Plate, Solenoid Separator, 4000 Product Family Body Assembly, Main Valve, 6-Speed Body Assembly, Main Valve, 7-Speed Pin, Retention, 5 OD x 43 mm Valve, Converter Flow Spring, Converter Flow, 14.1 OD x 42.1 mm Stop, Converter Flow Pin, Retention, 3 OD x 43 mm Valve, Lube Regulator Spring, Lube Regulator, 11.10 OD x 46.3 mm Stop, Lube Regulator

PART NO. 29542936 29544297

REQ 1 1

29542975 29542976

1 1

29542939 29542936 29544297

1 1 1

29542975 29542976 11515315 29503531 11515309 29542932 29542933 29542921** 29542922** 23049345 23049315 23049326 23049337 29500822 23049316 23049327 23049338

1 1 2 1 2 1

1 1 1 1 1 1 1 1

1

110 111 112 113

Pin, Retention, 5 OD x 43 mm Valve, Main Regulator Spring, Main Regulator, 22 OD x 98.5 mm Stop, Main Regulator

23049345 29542927 29500963 29503663

1 1 1 1

114 115 116 117 118 119 120 121

Valve, Control Main Spring, Control Main, 16.0 OD x 51.41 mm Clip, Control Main Pin, Retention, 2.5 OD x 40 mm Solenoid Assembly O-ring, 18.8 mm ID O-ring, 14.0 mm ID Body, Control Valve, 6-Speed

29542925 29542926 29531022 29500823 29537369 29503384 29503382 29542923

1 1 1 1 1 1 1 1

** Not Serviced As An Assembly—Order Detail Parts.

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Table 2. 16 Group Parts List (cont’d) REF NO. 121 122 123 124 125 126 127 128 129 130 131 132 133

NOMENCLATURE Body, Control Valve, 7-Speed Pin, Spring, 5 OD x 55 mm Pin, Retention, 5 OD x 43 mm Valve, C2 Latch Spring, C2 Latch, 16.29 OD x 35.02 mm Stop, C2 Latch Pin, Retention, 5 OD x 43 mm Valve, Exhaust Backfill Spring, Exhaust Backfill, 7.8 OD x 29.2 mm Stop, Exhaust Backfill Pin, Retention, 5 OD x 43 mm Valve, C1 Latch Spring, C1 Latch, 16.29 OD x 35.02 mm

134 135 136

Stop, C1 Latch Pin, Retention, 3 OD x 43 mm Valve, Converter Regulator

137 138 139 140 141 142 142 142

Spring, Converter Regulator, 11 OD x 30.3 mm Stop, Converter Regulator Bolt, Shoulder, M6 x 1.0 x 45 mm Sensor Assembly, Oil Level Ferrule, Viton® Plate, Separator, 3000 Product Family, 6-Speed Plate, Separator, 3000 Product Family, 7-Speed Plate, Separator, 4000 Product Family, 6-Speed

142 143 143 144 144 144 144 144 144 144 145 146

Plate, Separator, 4000 Product Family, 7-Speed Gasket, Channel Plate, 3000 Product Family Gasket, Channel Plate, 4000 Product Family Plate Assembly, Channel, 3000 Product Family, 2 inch Plate Assembly, Channel, 3000 Product Family, 4 inch Plate Assembly, Channel, 3000 Product Family, 7 inch Plate Assembly, Channel, 4000 Product Family, 2 inch Plate Assembly, Channel, 4000 Product Family, 4 inch Plate Assembly, Channel, 4000 Product Family, 4 inch, Straight 7 Plate Assembly, Channel, 4000 Product Family, 4 inch, Straight 7, Annodized Pin, Dowel, 10 x 50 mm Plate, Oil Transfer, 3000 Product Family, 2 inch

146 146

Plate, Oil Transfer, 3000 Product Family, 4 inch Plate, Oil Transfer, 3000 Product Family, 7 inch

PART NO. 29542924 11513011 23049345 29544937 29542929 29542930 23049345 23049320 23049391 23049342 23049345 29542928 29542929

REQ 1 1 1 1 1 1 1 1 1 1 1 1 1

29542930 29500822 29507462

1 1 1

29507456 29538477 29536564 29530105 29536567 29542915 29542916 29542917

1 1 2 1 4 1 1 1

29542918 29542919 29542920 29524437** 29524438** 29542911** 29524436** 29524439** 29542912** 29542499** 23046354 29535699

1 1 1 1 1 1 1 1 1 1 2 1

29524442 29542913

1 1

** Not Serviced As An Assembly—Order Detail Parts.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 13 of 38

Table 2. 16 Group Parts List (cont’d) REF NO. 146 146 146 146 147 148 149 149

NOMENCLATURE Plate, Oil Transfer, 4000 Product Family, 2 inch Plate, Oil Transfer, 4000 Product Family, 4 inch Plate, Oil Transfer, 4000 Product Family, 4 inch, Straight 7 Plate, Oil Transfer, 4000 Product Family, 4 inch, Straight 7, Annodized Plug Assembly, Oil Drain O-ring, 16.4 mm ID Plug Assembly, Pressure Tap, 3000 Product Family Plug Assembly, Pressure Tap, 4000 Product Family

PART NO. 29533076 29533077 29542914 29542574 29534362 23019664 29500034 29500034

REQ 1 1 1 1 1 1 10 9

150 151 152 152 153 154

O-ring, 8.9 mm ID Plug, Pressure Tap, 7/16-20 Filter, Oil, 2 inch Filter, Oil, 4 inch O-ring, 75.9 mm ID O-ring, 85.3 mm ID

23043446 29541018* 29538231 29538232 29507437 29543926

1 1 2 2 2 2

155 156 156 157 158 159

Gasket, Filter Cover Cover, Filter Cover, Filter, Annodized Plug, Accumulator Spring, Accumulator Bracket, Accumulator

29524449 29524447 29542575 29536230 8678805 29542953

2 2 2 1 1 1

160 161 162 163 164 165 166 167 168 169 170 171 172 173

Bolt, Flange Hd, M6 x 1.0 x 60 mm Body Assembly, C6 Clutch Body, C6 Clutch Spring, 10.75 OD x 16.71 mm Valve, C6 Enable Solenoid Assembly, C6 Enable O-ring, 14.0 mm ID O-ring, 18.8 mm ID Plate, Protective, Solenoid Nut, Speed, Push-on Pin, Retaining, 2.5 OD x 30 mm Spring, Trim Valve, Trim Solenoid, PCS 6, Variable Bleed, N/C. Connector Body Color Coded Natural Brown O-ring, 10.5 mm ID O-ring, 13.0 mm ID Bracket, Solenoid Retaining

11515309 29542947** 29542948 29542949 29542950 29537369 29503382 29503384 29505628 29505629 29511647 29542936 29542951 29544297

4 1 1 1 1 1 1 1 1 1 1 1 1 1

29542976 29542975 29542952

1 1 1

174 175 176

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

20091001

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Table 2. 16 Group Parts List (cont’d) REF NO. 177

NOMENCLATURE Screw, Hex Socket Hd

PART NO. 29535575

REQ 1

178 178 179 179 179

Bolt, Flange Hd, M10 x 1.5 x 100 mm, 3000 Product Family, 4 inch Bolt, Flange Hd, M10 x 1.5 x 100 mm, 4000 Product Family, 4 inch Bolt, Flange Hd, M10 x 1.5 x 55 mm, 3000 Product Family, 2 inch Bolt, Flange Hd, M10 x 1.5 x 55 mm, 3000 Product Family, 4 inch Bolt, Flange Hd, M10 x 1.5 x 55 mm, 4000 Product Family, 2 inch

29541274 29541274 29541286 29541286 29541286

25 34 32 7 43

179 180 180

Bolt, Flange Hd, M10 x 1.5 x 55 mm, 4000 Product Family, 4 inch Gasket, Case, 3000 Product Family Gasket, Case, 4000 Product Family

29541286 29503283 29501099

9 1 1

The former and current valve bodies, solenoids, pressure switches, separator plates, valves, springs and stops are not interchangeable. All former valves body components have been maintained for service. Use former valve body parts to service transmissions with WTEC II and III controls systems. Use current valve body parts to service transmissions with Allison 4th Generation Controls systems. Variable Bleed Solenoids The Allison 4th Generation Controls system uses variable bleed solenoids to apply and release the transmission’s clutches. Variable bleed solenoids permit improved clutch control. The output (pressure) of these solenoids is proportional to the current supplied by the TCM. As a result, the solenoids are known as pressure control solenoids and designated with the abbreviation PCS. The Allison 4th Generation Controls System for 3000 and 4000 Product Families uses up to eight variable bleed solenoids. PCS1 through PCS4 control the C1 through C5 clutches. PCS5 applies the retarder, if so equipped, or the differential-lock clutch in 3700 SP models. PCS6 controls the C6 clutch in 7-speed transmissions. The remaining two variable bleed solenoids are the TCC solenoid, which controls the torque converter lockup clutch, and the main modulation (main mod) solenoid. The main mod solenoid is discussed in greater detail in the next section. PCS1 and PCS2 are normally-open solenoids. A normally-open solenoid produces maximum output pressure when its coil is electrically de-energized and zero output pressure when full current is supplied to its coil. The remaining variable bleed solenoids (PCS3 through PCS6, main mod, and TCC) are normally-closed solenoids. A normally-closed solenoid produces no output pressure when its coil is electrically de-energized and maximum output when fully energized. Normally-open solenoids PCS1 and PCS2 provide a ‘limp-home’ capability by continuing to supply clutch pressure in the event of a loss of electrical power to the TCM. The 3000/4000 Product Family Allison 4th Generation Controls normally-closed variable bleed solenoids have the exact same physical dimensions as the 1000/2000 Allison 4th Generation Controls TCC solenoid; however, these solenoids are not interchangeable. To prevent mis-assembly between product families, the 1000/2000 Allison 4th Generation Controls TCC solenoid and the 3000/4000 Product Family normally-closed variable bleed solenoids have color-coded electrical connectors to identify the difference between the two. The 1000/2000 Product Family Allison 4th Generation Controls TCC solenoid P/N 29541898 has a RED end cap and the 3000/4000 Product Family Allison 4th Generation Controls normally-closed variable bleed solenoids P/N 29544297 have natural BROWN end cap.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 15 of 38

BROWN

RED

COLORED SOLENOID END CAP

COLORED SOLENOID END CAP

3000 AND 4000 PRODUCT FAMILY VBS SOLENOID P/N 29544297

1000 AND 2000 PRODUCT FAMILY VBS TCC SOLENOID P/N 29541898

V09560.00.00

Figure 5.

The current variable bleed solenoids are not compatible with the former WTEC III Controls System, which uses PWM solenoids. Likewise, the former PWM clutch solenoids are not compatible with the current Allison 4th Generation Controls System. The former PWM solenoids have been maintained for service of WTEC III transmissions. Main Modulation Solenoid The Allison 4th Generation controls system includes a main modulation solenoid in 3000 and 4000 Product Families transmissions. Modulated main pressure results in improved cooler flow and reduced pump losses when throttle position and output speed is low. The Allison 4th Generation Controls TCM commands the main mod solenoid ON when all of the following conditions are simultaneously met: 1. 2. 3. 4. 5. 6.

Sump temperature is greater than 30ºC (86ºF) and less than 150ºC (302ºF) [greater than –5ºC (23ºF) and less than 225ºC (437ºF) for 4700 and 4800 model transmissions]. Engine speed less than 1200 rpm in all ranges except Neutral. There are no restrictions on engine speed in Neutral. Throttle percentage less than 15 percent in Reverse, Low (7-speeds), First or Second range. Main mod may be commanded ON in Neutral at any throttle position. Output speed is less than 250 rpm in Neutral, Reverse, Low (7-speed), First or Second range. The PTO input to the TCM indicates the PTO is OFF. Shift not in progress.

The TCM may activate the main mod solenoid for improved clutch control and transmission response during other unusual operating situations. Aluminum Solenoid Valve Body Allison 4th Generation Controls uses a one-piece cast aluminum solenoid valve body in place of the former cast iron rotating and stationary valve bodies. The aluminum solenoid valve body houses the PCS1 through PCS4, Main Mod and TCC solenoids. A left and right side steel bracket holds each of these solenoids in place. A solenoid trim valve is located beneath each PCS solenoid. Similarly, the TCC trim valve is situated under the TCC solenoid. The TCC valve spring is inserted inside a hollow section of the lower portion of the TCC valve. NOTE: Be sure the TCC valve spring is retained inside the TCC valve pocket by firmly twisting the spring during insertion.

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The Allison 4th Generation Controls system incorporates accumulator plugs and springs at the output port of each range clutch solenoid. There are four plugs and springs in the solenoid valve body and one plug and spring in the C6 valve body on seven speed units. These accumulators improve shift quality by reducing pressure spikes in the clutch hydraulic circuits during clutch application. The accumulators and springs are held in place by the solenoid retainer brackets. The former stationary and rotating valve body components and PWM solenoids have been maintained for service. Assembly Procedure for 3000 and 4000 Product Families Aluminum Valve Body Observe the following torque procedure when reassembling valve body assemblies to the channel plate. Tighten all M6 valve body bolts to one-half of the nominal torque, and then re-tighten all bolts to the specified torque valve of 10–13 N·m (7–10 lb ft). Torque the bolts in the sequence described below: 1. 2. 3.

Start from the center of the bolt pattern and work outward in a circular sequence. Tighten bolts to 50 percent of nominal torque, i.e. 5–6 N·m (3–5 lb ft). Continuing to work from center outward, re-tighten bolts to 10–13 N·m (7–10 lb ft).

Diagnostic Valve The solenoid valve body also houses the diagnostic valve. The diagnostic valve is a two position valve that permits the diagnostic pressure switch (PS1) to perform two functions. When the C5 clutch is filled as in reverse, neutral, or first range, the diagnostic valve aligns the pressure switch to the PCS2 solenoid regulator valve. This allows the TCM to verify proper C3 clutch control while shifting into and out of reverse range. Alternatively, while C5 is exhausted as in second through sixth ranges, the diagnostic valve aligns the pressure switch to the C1 and C2 latch valves, permitting the TCM to verify proper latch valve response in second through sixth ranges. A spring clip retains the diagnostic valve in its bore. The small end of spring compressor tool J 47942 is designed to compress the diagnostic valve spring during assembly.

SOLENOID VALVE BODY J 47942

DIAGNOSTIC VALVE CLIP V09574.00.00

Figure 6.

Diagnostic Pressure Switch The diagnostic pressure switch (PS1) is mounted to the left-side solenoid bracket on the solenoid valve body assembly and performs two functions. • When the C5 clutch is filled, PS1 senses PCS2 solenoid regulator valve position to verify proper C3 clutch control in reverse, neutral and first range. • When the C5 clutch is exhausted as in second through sixth range, PS1 verifies the position of the C1 and C2 latch valves. PS1 is a normally-closed switch. Note: this is opposite of the WTEC II/III C3 pressure switch. When there is no pressure at the switch, PS1 is closed completing an electrical circuit between the PS1 signal wire and the TCM analog ground wire. When pressure is supplied to the switch, PS1 opens and the ground is removed from the PS1 signal wire. See Allison 4th Generation Controls system schematic in Appendix J of TS3989EN for pin designations and wire numbers.

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15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 17 of 38 PS1 is serviced with the complete pressure switch and solenoid bracket assembly. In the event that the transmission is exposed to ethylene glycol contamination, the PS1 pressure switch and bracket assembly must be replaced. Redesigned Main Valve Body The Allison 4th Generation Controls main valve body has been redesigned to accommodate the current main regulator valve, control main regulator valve, C1 and C2 latch valves. These valves will not fit in the former main valve body and the former valves will not fit in the current main valve body. NOTE: To be sure the correct valve body is used, align roll pin (P/N 11513011) with the hole in the Allison 4th Generation separator plate. If the roll pin does not line up with the hole in the large steel separator plate, check to see if the correct separator plate or valve body is installed. A spring clip retains the current control main regulator valve in the current main valve body. Use the large end of spring compressor tool J47942 to compress the control main regulator valve spring during assembly. The following former main valve body assembly components have been maintained for service: • 6-speed and 7-speed main valve bodies • Main regulator valve • Control main regulator valve, spring and stop • C1 and C2 latch valves, springs and stops All other valves are common with former 3000 and 4000 Product Families ’95 Controls valve body. 90 Degree Solenoid Connectors Allison 4th Generation Controls system uses 90 degree connectors to connect the variable bleed solenoids to the current internal wiring harness. Disengage solenoid connectors from solenoids by pressing straight back on the solenoid connector latch finger using terminal removal tool J 38125-13 or a small flat tip screwdriver. Exercise caution to avoid exerting a lateral force on the latch finger. Side loading the finger may result in damage to the solenoid connector. Current 90 degree solenoid connector bodies and terminals are not serviceable individually. Service kit 29544184 contains a pre-assembled 90 degree connector assembly crimped onto approximately 20 inches (0.5 m) of wire plus two ‘in-line’ splice connectors. See Allison 4th Generation Controls Troubleshooting Manual (TS3989EN), Appendix E for the recommended 90 degree solenoid connector repair procedures. Internal Wiring Harness The Allison 4th Generation Controls System contains redesigned internal wiring harnesses, which incorporate the current standoff tower and 20-way connector. The current wiring harness incorporates a TRANSID feature, which allows the TCM to adjust calibration parameters based on the type of transmission hardware it detects. The initial versions of the current internal harnesses are wired for TransID “A”. The former and current internal wiring harnesses are not interchangeable. The former WTEC TransID 1, 2, and 3 wiring harnesses have been maintained for service. Channel Plate for 7-Speed Transmission Models The Allison 4th Generation Controls system includes revised channel plates for seven-speed transmission models. Sixspeed transmissions will continue to use the same channel plates as the WTEC controls system. The following applies to 3000 Product Family seven-speed models. The former 3000 Product Family seven-speed channel plate has been completely cancelled. Use the current 3000 Product Family seven-speed channel plate to service MD 3070PT and 3700 model transmissions with WTEC II and III controls as well as 3700 model transmissions with Allison 4th Generation controls.

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The following applies to 4000 Product Family seven-speed models. The former 4000 Product Family seven-speed channel plate has been maintained for service. Use the former 4000 Product Family seven-speed channel plate to service HD 4070, HD 4076, 4700 model, and 4800 model transmissions with WTEC II and WTEC III controls. Use the current 4000 Product Family seven-speed channel plate to service 4700 and 4800 model transmissions with Allison 4th Generation controls. Refer to the following table for list of serviceable oil transfer (channel) plate part numbers. WTEC II and III Controls Part Name 3000 Product Family, 2 inch 3000 Product Family, 4 inch 3000 Product Family, 7 inch 4000 Product Family, 2 inch 4000 Product Family, 4 inch 4000 Product Family, 4 inch, Straight 7

Allison 4th Generation Controls Part Number 29535699 29524442 29542913 29533076 29533077 29530533

Part Name 3000 Product Family, 2 inch 3000 Product Family, 4 inch 3000 Product Family, 7 inch 4000 Product Family, 2 inch 4000 Product Family, 4 inch 4000 Product Family, 4 inch, Straight 7 4000 Product Family, 4 inch, Straight 7, Annodized

Part Number 29535699 29524442 29542913 29533076 29533077 29542914 29542574

SEAL AND GASKET KITS Allison Transmission has introduced a series of seal and gasket kits for use with Allison 4th Generations controls. The former seal and gaskets kit have been maintained for service. The following table provides a list of former and current seal and gaskets kit. Use former seal and gasket kits to service transmissions with WTEC II and III controls systems. Use current seal and gasket kits to service transmissions with Allison 4th Generation controls. Refer to the following table to determine available seal and gasket kits. WTEC II and III Controls

Allison 4th Generation Controls

Kit Name MD Straight-Thru S&G Kit 98 Redesign Retarder S&G Kit MD Control Module (‘92 Controls) S&G Kit Transfer Case S&G Kit MD Control Module (‘91 Controls) S&G Kit MD Retarder (pre-98)

Number 29543319 29544794 29544784 29537869 29544783 29543315

Kit Name MD Straight-Thru S&G Kit Retarder S&G Kit MD Control Module S&G Kit Transfer Case S&G Kit

Number 29544791 29544795 29544792 29544827

HD Straight-thru Overhaul Kit HD Retarder Overhaul Kit HD Control Module S&G Kit HD 4070 S&G Kit

29544786 29544787 29544788 29542212

HD Straight-Thru Overhaul Kit HD Retarder Overhaul Kit HD Control Module S&G Kit HD 4070 S&G Kit

29544796 29544797 29544798 29544828

C3/C4 CLUTCH ASSEMBLIES The Allison 4th Generation Controls system features thicker C3 and C4 clutch reaction plates, an integrated piston return plate assembly, redesigned pistons, and clutch housings. One additional reaction plate has been added to the C3 and C4 clutch pack, increasing the total number of reaction plates to five in the C3 clutch pack, and to six in the C4 clutch pack. The C3 and C4 apply spring assembly has been eliminated, and the current piston acts directly against the first reaction plate when the clutch is applied.

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15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 19 of 38

2 3 6 1 4

10 5 7 8

15

9

16

14 17

20 11 18

12 19

13

21 22 23

24

WTEC II / III

2

3 4 1

5 6 7

11 8

12 13

9 14

15

10

16

17

18

ALLISON 4TH GENERATION CONTROLS

C3 AND C4 CLUTCH ASSEMBLY

SIL V09531.00.00

Figure 7.

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Table 3. Former WTEC III 3000 Product Family REF NO. 1 2

NOMENCLATURE

PART NO. 29536667** 11505328

REQ 1 12

29503106**

1

29538527**

1

29535006

1

4 5 5

Backplate Assembly, C3. Contains 29535006 Backplate Assembly, Three 29522720 Wear Plates, And Six 11506706 Rivets. Backplate Assembly, C3. Contains 29538532 Backplate Assembly, Three 29538343 Wear Plates. Backplate Assembly, Clutch. For Use With 29522720 Wear Plates And 11506706 Rivets. Backplate Assembly, Clutch. For Use With 29538343 Wear Plates. Plate, Clutch Wear. Fasten With 11506706 Rivets. Plate, Clutch Wear

29538532 29522720 29538343

1 3 3

6 7 8 9 10

Rivet, 3 OD x 6 mm Gear, P1 Ring Plate, C3 Clutch Friction Plate, C3 Clutch Reaction Return Spring Assembly

11506706 29542338 29536336 29536345 29505570

6 1 5 4 4

11

Plate, Piston Return

29501424

1

12 13

Apply Spring Assembly Piston, Clutch, C3

29537789 29543065

1 1

14

29503103**

1

29538533**

1

11506706 29522720 29538343 29501449

6 3 3 1

17

Housing Assembly, C3 Clutch, Complete. Contains 29501449 C3 Housing, Three 29522720 Wear Plates, And Six 11506706 Rivets. Housing Assembly, C3 Clutch, Complete. Contains 29538345 C3 Housing And Three 29538343 Wear Plates. Rivet, 3 OD x 6 mm Plate, Clutch Wear. Fasten With 11506706 Rivets. Plate, Clutch Wear Housing, C3 Clutch. For Use With 29522720 Wear Plates And 11506706 Rivets. Housing, C3 Clutch. For Use With 29538343 Wear Plates.

29538345

1

18 19 20 21 22 23 24

Plate, C4 Clutch Reaction Plate, C4 Clutch Friction Return Spring Assembly Plate, Piston Return Apply Spring Assembly Piston, Clutch, C4 Housing Assembly, C4

29536345 29536336 29505570 29501424 29537789 29543065 29501360

5 5 4 1 1 1 1

Clutch Assembly Bolt, M10 x 1.5 x 90

3 3 4

14 15 16 16 17

** Not Serviced As An Assembly—Order Detail Parts.

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Table 4. Current Allison 4th Generation Controls 3000 Product Family REF NO. 1 2 3 4 5

NOMENCLATURE Clutch Assembly Bolt, M10 x 1.5 x 90 Backplate Assembly, C3 Backplate Assembly, Clutch Plate, Clutch Wear

6 7 8 9 10 11 12 13 14 15 16 17 18

Gear, P1 Ring Plate, C3 Clutch Friction Plate, C3 Clutch Reaction Piston Return Plate Assembly Piston, Clutch, C3 Housing Assembly, C3 Clutch, Complete Plate, Clutch Wear Housing Assembly, C3 Clutch Plate, C4 Clutch Reaction Plate, C4 Clutch Friction Piston Return Plate Assembly Piston, Clutch, C4 Housing Assembly, C4

PART NO. 29542751** 11505328 29538527** 29538532 29538343

REQ 1 12 1 1 3

29542338 29536336 29542748 29542754 29542753 29542755** 29538343 29542756 29542748 29536336 29542754 29542753 29542752

1 5 5 1 1 1 3 1 6 5 1 1 1

** Not Serviced As An Assembly—Order Detail Parts.

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Table 5. Former WTEC III 4000 Product Family REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

NOMENCLATURE Clutch Assembly Bolt, Flange Hd, M10 x 1.5 x 100 mm Backplate Assembly, C3. Backplate Assembly, Clutch Plate, Clutch Wear Rivet, 3 OD x 6 mm Gear, P1 Planetary Ring. Used Only With 29542201 Thrust Plates. Used Starting With S/N 6610129798. Plate, C3 Clutch Friction Plate, C3 Clutch Reaction Return Spring Assembly Plate, Piston Return Apply Spring Assembly Piston, Clutch, C3 Housing Assembly, C3 Clutch, Complete Rivet, 3 OD x 6 mm Plate, Clutch Wear Housing, C3 Clutch Plate, C4 Clutch Reaction Plate, C4 Clutch Friction Return Spring Assembly Plate, Piston Return Apply Spring Assembly

23 24

Piston, Clutch, C4 Housing Assembly, C4

PART NO. 29536668** 11515469 29542202** 29507815 29542201 11506706 29542339

REQ 1 14 1 1 4 12 1

29536340 29536349 29506206 29541014 29542643 29539518 29542203** 11506706 29542201 29505691 29536349 29536340 29506206 29541014 29542643

5 4 4 1 1 1 1 12 4 1 5 5 4 1 1

29539518 29505690

1 1

** Not Serviced As An Assembly—Order Detail Parts.

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15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 23 of 38

Table 6. Current Allison 4th Generation Controls 4000 Product Family REF NO. 1 2 3 4 5

NOMENCLATURE Clutch Assembly Bolt, Flange Hd, M10 x 1.5 x 100 mm Backplate Assembly, C3. Backplate Assembly, Clutch Plate, Clutch Wear

PART NO. 29542501** 11515469 29542510** 29542511 29540398

REQ 1 14 1 1 6

29542339 29536340 29542506 29542504

1 5 5 1

29542503 29542507** 29540398 29542508

1 1 6 1

6 7 8 9

Gear, P1 Planetary Ring. Plate, C3 Clutch Friction Plate, C3 Clutch Reaction Piston Return Plate Assembly

10 11 12 13

Piston, Clutch, C3 Housing Assembly, C3 Clutch, Complete Plate, Clutch Wear Housing, C3 Clutch

14 15

Plate, C4 Clutch Reaction Plate, C4 Clutch Friction

29542506 29536340

6 5

16 17

Piston Return Plate Assembly Piston, Clutch, C4

29542504 29542503

1 1

18

Housing Assembly, C4

29542502

1

** Not Serviced As An Assembly—Order Detail Parts.

SIL

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The following figures illustrate the differences between the former and current 3000 and 4000 Product Families C3 and C4 reaction plates and piston return plate assemblies.

NOTCH REMOVED

TOOTH REMOVED

WTEC II / III (3000 – P/N 29536345) (4000 – P/N 29536349)

2.41-2.54 mm (00.095-00.100 IN.)

ALLISON 4TH GENERATION CONTROLS (3000 – P/N 29542748) (4000 – P/N 29542506)

C3 AND C4 REACTION PLATE

3.25-3.35 mm (0.128-0.132 IN.)

V09528.00.00

Figure 8.

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15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 25 of 38

WTEC II / III PLATE

ALLISON 4TH GENERATION CONTROLS

(3000 – P/N 29501424) (4000 – P/N 29541014)

(3000 – P/N 29542753) (4000 – P/N 29542504)

RETURN SPRING ASSEMBLY (3000 – P/N 29505570) (4000 – P/N 29506206)

C3 AND C4 PISTON RETURN PLATE ASSEMBLY V09533.00.00

Figure 9.

The current C3 and C4 reaction plates and piston return plate assembly have a different tooth profile than the former reaction plates and piston return plate. The number and size of the teeth has been changed to prevent mis-assembly of the current plates into the former C3 and C4 clutch housings.

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TOOTH REMOVED

NOTCH REMOVED

WTEC II / III (3000 — P/N 29538345) (4000 — P/N 29505691)

ALLISON 4TH GENERATION CONTROLS (3000 — P/N 29542756) (4000 — P/N 29542508)

C3 CLUTCH HOUSING

V09530.00.00

Figure 10.

TOOTH REMOVED

NOTCH REMOVED

WTEC II / III (3000 – P/N 29501360) (4000 – P/N 29505690)

ALLISON 4TH GENERATION CONTROLS (3000 – P/N 29542752) (4000 – P/N 29542502)

C4 CLUTCH HOUSING

V09529.00.00

Figure 11.

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PARTS CATALOG PC2456EN

15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 27 of 38 Similarly, the current clutch housings have been changed to fit with the current reaction plates and piston return plate assembly tooth configuration. These housings will not accept the former reaction plates or piston return plate.

WTEC II / III (3000 – P/N 29543065) (4000 – P/N 29539518)

ALLISON 4TH GENERATION CONTROLS (3000 – P/N 29542753) (4000 – P/N 29542503)

C3 AND C4 PISTON

V09527.00.00

Figure 12.

The current C3 and C4 pistons have a taller profile and are designed to react directly against the first clutch reaction plate. The former pistons reacted against the former piston return plate via the apply spring assembly. The Allison 4th Generation controls C3 and C4 clutch modules do not use an apply spring assembly.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 28 of 38

ALLISON 4TH GENERATION CONTROLS (NOT USED)

WTEC II / III (3000 – P/N 29537789) (4000 – P/N 29542643)

C3 AND C4 APPLY SPRING ASSEMBLY

V09526.00.00

Figure 13.

The former and current C3 and C4 reaction plates, pistons, housings, piston return plates are not interchangeable. All former C3 and C4 components have been maintained for service. Service WTEC II and III transmissions with the former C3 and C4 reaction plates, piston return plate, clutch housings, pistons, and apply spring assemblies. Service Allison 4th Generation controls transmissions with the current C3 and C4 reaction plates, piston return plate assembly, clutch housings, and pistons. As stated earlier, the Allison 4th Generation controls C3 and C4 clutch configuration does not use an apply spring assembly. RETARDER VALVE BODY ASSEMBLIES The Allison 4th Generation Controls system includes redesigned retarder valve body assemblies, which consist of a redesigned valve body, retarder control solenoid, internal valves, springs, separator plates, etc. Allison 4th Generation controls retarders all use a common regulation spring; retarder capacity is controlled by TCM calibration. Figure 14 illustrates the differences between the former and current retarder valve body assemblies.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 29 of 38 4

2 5

15

27

6

30

23 16 17 18

7 10 8 9

2 11

STARTING WITH S/N 6510262246

1

19 20 21 22

12 13 18

29

21

28 14

3

2

19 3

13 9 12 10 11

23 14 15

16

1

20

4 5

6

7 8

24

17 PRIOR TO S/N 6510262246

25

26

22

FORMER WTEC III

CURRENT ALLISON 4TH GENERATION CONTROLS

3000 PRODUCT FAMILY 3

2 25 3

4

7

5 6

5 6 7 8

4 9

1

8 9 13

10 11 12

10 11 12

29

23 21 24

31

26

21

27

28

1

15 16 17 18 19

17 18 19 20

FORMER WTEC III

25

14

26 15 16

30

13

14 22

28

27

2

24 23

20

22 21

CURRENT ALLISON 4TH GENERATION CONTROLS

SIL

4000 PRODUCT FAMILY

RETARDER VALVE BODY

V09532.00.00

Figure 14.

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Table 7. Former WTEC III 3000 Product Family REF NO. 1 2 2

3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

NOMENCLATURE Gasket, Separator Plate. Used Prior to 6510262246. See SIL 13-WT-00. Plate, Solenoid Separator. Used Prior to 6510262246. See SIL 13-WT-00. Plate, Solenoid Separator. Used Starting With 6510262246. When Replacing 29529294 Solenoid Separator Plate With 29537643 Solenoid Separator Plate, Discard Two 29535940 Separator Plate Gaskets. See SIL 13-WT-00. Gasket, Separator Plate. Used Prior to 6510262246. See SIL 13-WT-00. Body Assembly, Retarder Control Wiring Harness, Solenoid Assembly Connector, Mold, Retarder Feedthrough O-ring, 31.5 mm ID Connector Assembly, 2-Way Plug Connector, Solenoid Terminal, Female Solenoid O-ring, 17.2 mm ID O-ring, 12.4 mm ID Valve, Retarder Control Spring, Low Spring, Medium Spring, High O-ring, 16.4 mm ID Plug Pin, Retainer Plug O-ring, 16.4 mm ID Valve, Relay Spring, Relay Body, Retarder Control Plug Assembly, Pressure Tap O-ring, 8.9 mm ID Plug, Pressure Tap Clip, Spring Bolt, M8 x 1.25 x 40 Bolt, M8 x 1.25 x 60 Cover, Retarder Connector

PART NO. 29535940 29529294 29537643

REQ 1 1 1

29535940 29529311 ** 29529313 29528584 29529486 29528597 29541590 12124639 29537373 23016455 23014057 29530445 29529300 29529299 29529298 23019664 29534508 29500823 29534508 23019664 29530446 29529310 29535632 29500034 23043446 29541018 * 29538484 29535636 11515368 29536988

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 6 1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

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15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 31 of 38

Table 8. Current Allison 4th Generation Controls 3000 Product Family REF NO. 1

NOMENCLATURE Plate, Solenoid Separator

PART NO. 29542891

REQ 1

2 3 4 5 6

Body Assembly, Retarder Control Body, Retarder Control Valve, Relay Spring Plug Assembly, Straight Thread

29542987** 29542986 29542573 29529310 29542780

1 1 1 1 1

7 8 9

O-ring, 16.4 mm ID Plug, Straight Thread Plug Assembly, Straight Thread

23019664 29534508 29542780

1 1 1

23019664

1

29534508 29529310 29542572 29542996 29542516 29544298 *

1 1 1 1 1 1

29543047

1

29544645 29542988 29500034

1 9 1

23043446 29541018 * 29536988

1 1 3

10

O-ring, 16.4 mm ID

11 12 13 14 15 16

Plug, Straight Thread Spring Valve, Regulator Pin, Retaining Solenoid Solenoid and Connector Assembly, Variable Bleed Solenoid, CENL, Variable Bleed

17

Seal, Square Cut O-ring

18 19 20

O-ring Bolt, M8 x 1.25 x 65 Plug Assembly

21 22 23

O-ring, 8.9 mm ID Plug, Pressure Tap Cover, Retarder Connector

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

SIL

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Table 9. Former WTEC III 4000 Product Family REF NO. 1 2 3 4 5 6 7 8 9 10

NOMENCLATURE Bolt, Flange Hd, M8 x 1.25 x 100 mm Valve Body Assembly, Retarder Control Bolt, Flange Hd, M8 x 1.25 x 55 mm Wiring Harness Cover, Solenoid Gasket, Solenoid Cover Solenoid, N/C O-ring, 16.9 mm ID O-ring, 12.2 mm ID Stop, Valve

PART NO. 11515115 29536991 ** 29510680 29503939 29511063 29511062 29537373 23016455 23014057 29538569

REQ 9 1 5 1 1 1 1 1 1 1

11

Spring, 7.8 mm OD x 29.2 mm

23049391

1

12 13 14 15 16 17 18

Valve, Exhaust Backfill Valve, Retarder Control Body, Valve, Retarder Pin, Dowel, 2.5 mm x 40 mm Pin, Dowel, 3 mm x 43 mm Spring, 15.09 m OD x 33.69 mm O-ring, 23.6 mm ID

23049320 29511060 29536989 29500823 29500822 29512792 23015806

1 1 1 1 1 1 1

19 20 21 22

Plug, Straight Thread, M27 x 2.0 Not Used In This Group Gasket, Separator Plate Plate, Separator

29536990

1

29512744 29511057

2 1

23 24

Plate, Channel Gasket, Channel Plate

29511055 29507891

1 1

25 26 27 28

Cover, Retarder Connector Plug Assembly, Pressure Tap O-ring, 8.9 mm ID Plug, Pressure Tap, 7/16-20

29519205 29500034 23043446 29541018 *

1 1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

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15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 33 of 38

Table 10. Current Allison 4th Generation Controls 4000 Product Families REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

NOMENCLATURE Plate, Separator Cover, Retarder Connector Valve Body, Assembly, Retarder Control Plug Assembly, Straight Thread Plug, Straight Thread O-ring, 16.4 mm ID Spring, 7.8 mm OD x 29.2 mm Valve, Exhaust Backfill Solenoid and Connector Assembly, Variable Bleed Solenoid, CENL, Variable Bleed Seal, Square Cut O-ring O-ring Valve Body, Retarder Control

PART NO. 29542569 29536988 29542381 ** 29542780 29534508 23019664 23049391 29542492 29542516 29544298 * 29543047 29544645 29542571

REQ 1 1 1 1 1 1 1 1 1 1 1 1 1

14

Pin, Solenoid Retaining

29542491

1

15 16

Valve, Regulator Spring, 12.19 mm OD x 38.15 mm

29542572 29529310

1 1

17 18

Plug Assembly, Straight Thread O-ring, 16.4 mm ID

29542780 23019664

1 1

19 20 21 22 23 24 25 26 27 28 29 30 31

Plug, Straight Thread Plug Assembly, Straight Thread O-ring, 16.4 mm ID Plug, Straight Thread Spring, 12.19 mm OD x 38.15 mm Valve, Relay Gasket, Retarder Control Valve Cover Cover, Retarder Control Valve Bolt, Flange Hd, M8 x 1.25 x 30 mm Plug, Assembly, Pressure Tap O-ring, 8.9 mm ID Plug, Pressure Tap, 7/16-20 Bolt, Flange Hd, M8 x 1.25 x 115 mm

29534508 29542780 23019664 29534508 29529310 29542573 29542493 29542494 29537513 29500034 23043446 29541018 * 29542495

1 1 1 1 1 1 1 1 3 1 1 1 9

* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.

20091001

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For 3000 Product Family transmissions, Allison Transmission has introduced the following redesigned retarder valve body components for Allison 4th Generation Controls systems: • Retarder valve body • Variable bleed solenoid and connector assembly • Retarder Regulator valve and spring • Retarder Relay valve • Separator plate For 4000 Product Family transmissions, Allison Transmission has engineered many of the Allison 4th Generation Controls retarder valve body components to be common with the 3000 Product Family. For example, the two product families use the same variable bleed solenoid and connector assembly, and both have common retarder regulator valves, relay valves, and springs. Additionally, the 4000 Product Family retarder valve body is made from cast aluminum and sized to eliminate the need for a separate channel plate. The following is a list of redesigned retarder valve body assembly parts for Allison 4th Generation Controls 4000 Product Family transmissions. • Retarder valve body, gasket, and cover • Variable bleed solenoid and connector assembly • Retarder regulator valve and spring • Retarder relay valve and spring • Retarder exhaust backfill valve • Rubber coated separator plate The former and current retarder valve bodies, solenoids, electrical connectors, separator plates, valves, springs, and stops are not interchangeable. All former 3000 and 4000 Product Families retarder valve body assembly components have been maintained for service. Service WTEC III transmissions with the former retarder valve body components. Service Allison 4th Generation controls transmissions with the current retarder valve body components. RETARDER ACCUMULATORS The Allison 4th Generation controls system includes resized retarder accumulators. The former accumulators have been maintained for service. The former and current retarder accumulators are not interchangeable. Use the former retarder accumulators to service WTEC II and III transmissions and use the current retarder accumulators to service Allison 4th Generation controls transmissions. Refer to the following table to determine retarder accumulator assembly part numbers.

3000 Product Family accumulator 4000 Product Family accumulator

WTEC II and III Controls Assembly Accumulator Number Volume 29535963 1.25 liter 29535964 0.60 liter

Allison 4th Generation Controls Assembly Accumulator Number Volume 29544597 0.90 liter 29544646 0.50 liter

New to Allison 4th Generation controls, the retarder accumulator solenoid will remain OFF when RMR device retarder request percentage is less than 20 percent. Additionally, the retarder accumulator solenoid will not activate when torque requested is less than 343 N·m (253 lb ft) for 3000 Product Family retarder and 374 N·m (276 lb ft) for 4000 Product Family retarder transmissions. This is intended to enhance retarder regulator valve and relay valve operation at low retarder request percentages. Figure 15 shows the detail parts for the current Allison 4th Generation 3000 Product Family retarder accumulator. Figure 16 is the current Allison 4th Generation 4000 Product Family retarder accumulator detail parts. Tables 11 and 12 identify the parts in Figures 15 and 16, respectively.

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15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 35 of 38

2 8 9 1 9 10

7 11 3 12 13

4 5 3

6

V06140.03.00

Figure 15.

Table 11. Current Allison 4th Generation 3000 Product Family Accumulator REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

NOMENCLATURE Accumulator Assembly, 3000 Product Family, Solenoid and Cylinder Accumulator Assembly Seal, Lip, WT SLYD Ring, WT Piston, WT Body, Cylinder Bolt, Tie Rod Cap, Cylinder End (Hydraulic) Seal, End Cap Cap, Cylinder End (Gas) Valve Assembly Nipple Solenoid

PART NO. 29544597** 29544596** 29527008 29527009 29527007 29544595 29544594 29534487 29534489 29534488 29544455 443981 29544456

REQ 1 1 2 1 1 1 4 1 2 1 1 1 1

** Not Serviced As An Assembly—Order Detail Parts.

20091001

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2 8 9 1 9 10

7 11 3 12 13

4

14 5 3

6

V06140.02.00

Figure 16.

Table 12. Current Allison 4th Generation 4000 Product Family Accumulator REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NOMENCLATURE Accumulator Assembly, 4000 Product Family, Solenoid and Cylinder Accumulator Assembly Seal, Lip, WT SLYD Ring, WT Piston, WT Body, Cylinder Bolt, Tie Rod Cap, Cylinder End (Hydraulic) Seal, End Cap Cap, Cylinder End (Gas) Valve Assembly with Nipple (P/N 29514765) Nipple Solenoid Nipple Assembly

PART NO. 29544646** 29544648** 29527008 29527009 29527007 29544649 29544647 29534487 29534489 29534488 29544809 443981 29544456 29514765

REQ 1 1 2 1 1 1 4 1 2 1 1 1 1 1

** Not Serviced As An Assembly—Order Detail Parts.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B December, 2006 Product Code(s): 65, 66 Page 37 of 38 J1939 COMMUNICATIONS Common functions • Accelerator Pedal

• Range Displays—“Range Attained”

• Accelerator Pedal Kickdown

• Range Inhibited Indicator

• Auxiliary Function Range Inhibit—Single Input

• Reverse Warning

• Cruise Control, Standard

• Retarder Temperature Indicator

• Cruise Control, via Engine PTO Governor

• Road Speed Limiting

• Direction Change Enable

• Secondary Mode Indicator

• Driveline Retarder Capacity Reduction

• Service Brake Status

• Neutral Start

• Sump Temperature Indicator

New and Improved functions Accelerator Pedal–Remote—Oil Field Special units can receive a second J1939 accelerator pedal input. Anti-Lock Brakes (ABS)—The Allison 4th Generation Control system now responds to torque limiting messages from the ABS controller prior to receiving a notification from the engine controller that ABS is active. This allows the TCM to coordinate Retarder response prior to and during an ABS event. Automatic Traction Control (ATC)—When wheel spin occurs, the vehicle’s traction controller may request reduced engine torque and active vehicle braking systems to redirect power to drive wheels with traction. The Allison 4th Generation Controls system is fully able to interpret engine output reductions from traction controllers versus throttle pedal position. “Check Trans” Indication—The Allison 4th Generation Controls system can signal a vehicle dash lamp controller to activate the “Check Trans” light. Driveline Retarder Control—Retarder enable switch is no longer required to be hard-wired to the TCM when retarder activation is accomplished via J1939. Diagnostic communications with Allison Tools—High speed CAN 2 connection available for twice as fast communication. Driveline Retarder Control—Can be fully controlled via J1939. Driveline Retarder Capacity Reduction—Improved retarder torque control during temperature-related retarder capacity reductions. Electronic Brake Systems (EBS)—Improved retarder accuracy (may required pressure feedback sensor). Engine Compression or Exhaust Brakes—Can now support vehicle installations with multiple (2) engine brakes, i.e. one compression brake and one exhaust brake. Engine Management (SEM and LRTP)—Improved torque control coordination with approved engines. Two types of torque control messages exist: Shift Energy Management (SEM) and Low Range Torque Protection (LRTP). Engine OEMs must implement SEM and LRTP together. Neutral Start—Faster signal response results in improved functionality.

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Oil Level Display—Three new parameters have been added to the transmission fluids message. Vehicle OEMs may duplicate the oil level readout in the Allison shift selector. The information is only sent when selector is in ‘oil level display’ mode. Range Displays—‘Requested Range’—Revised message format to permit OEMs to recognize commonly used Allison shift selector status, i.e. ‘flashing’ or ‘blank’ display. ‘Retarder Active’ Indicator—Can now activate vehicle brake lights, etc via J1939. Secondary Mode Input—Can now activate secondary shift schedule via J1939 message. If used, will override analog wire input for secondary mode. Shift Selector, J1939-Based Allison Manufactured—Supports all functionality of the WTEC III selector, including range, oil level and diagnostic displays. Pulse Width Modulated (PWM) ‘back-up’ wire required. Shift Selector, J1939-Based Customer-Supplied—Supports all functionality except diagnostic displays. PWM ‘back-up’ wire is optional. Use requires a ‘special’ calibration in addition to a legal agreement between Allison Transmission and the OEM.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 19-TR-05 September, 2005 Product Code(s): Page 1 of 4 SUBJECT:

Vocational Transmission Models—New Nameplates

MODELS AFFECTED: 1000/2000 and 3000/4000 Product Families Transmissions AFFECTED SERIAL NUMBERS: All Introduction: In order to provide a more legible nameplate, Allison Transmission has redesigned the nameplates for all 1000/2000 and 3000/4000 Product Families transmissions. The new nameplate designs contain information essential to identify the transmission. The new nameplates are less congested, utilize larger font sizes, and the information is spread out compared to previous designs. This improvement will allow the nameplate to be read easily with the transmission installed in the vehicle. The newly designed nameplates will begin appearing on transmissions assembled in July, 2005.

21–XXXX 34–XXXX 35–XXXX 37–XXXX

XX

39–XXXX 50–XXXX XX–XXXX XX–XXXX

Model XX XXX S/N XXXXXXXXXX

XXXXXXXX 98XXX

L

BIL MO TO

TID

XXXXXXXX

02-XXX 05-XXX 14-XXXX 15-XXX 24-XXX 21-750 34-XXX 50-XXX

NIT ICA U ED AU

EFCN

01-XXX 10-XXX 20-XXX 31-XXX 39-XXX

I MP

ER

01–XXXX 10–XXXX 14–XXXX 16–1724

XXXXXXX

LTURAL

AM

SERIAL NO.

63XXXXXXXX

DATE

RICU

T WORKERS O F

MODEL

1000SERIES

AG

EN

DIV. OF GENERAL MOTORS CORP. INDIANAPOLIS, INDIANA, USA

D

EM

Div. of General Motors Corp. Indianapolis, Indiana, USA

E, AEROSPACE AN

Former Nameplate Designs

08-XXX 16-XXXX 25-XXX 38-XXX 70-XXX TIDX

FORMER 1000/2000 PRODUCT FAMILIES

3000/4000 PRODUCT FAMILIES V09568.04.00

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 19-TR-05 September, 2005 Product Code(s): Page 2 of 4

New Nameplate Designs: All nameplates will be imprinted with the Allison Transmission name, company logos, and the location of production plant. The transmission information will be embossed on each nameplate. The new nameplate designs for all transmission models except for the SP models will contain: • Transmission serial number • Production Date Code • TID number Nameplates for SP models; in order to accommodate specific requirements for transmissions installed in Speciality Series applications, will contain: • Transmission serial number • Production Date Code • TID number • Transmission Model • Transmission E-number

LTURAL

I MP

L

BIL

MO

E , A E R O SPACE AN

TO

BIL

RICU

NIT ICA U ED AU

AM

MO

AG

ER

T WORKERS O F

TID

D

AM

General Motors Corp. Indianapolis, Indiana, USA

L

T WORKERS O F

IMP

EN

LTURAL

EM

RICU

EN

ER

ICA

UNITED A

UT

O

XXXXSP

AG

EM

General Motors Corp. Indianapolis, Indiana, USA

D

E, A E ROSPACE AN

FEATURE CONFIGURATION (“E” DESIGNATION SHOWN APPEARS ON SP MODELS ONLY)

TRANSMISSION MODEL (“SP” DESIGNATION SHOWN APPEARS ON SP MODELS ONLY)

EXXXXXX OOAOO XXXXSP TIDA S/N 6510XXXXXX

XX DATE

EXXXXXX XXXXXX S/N 6310XXXXXX FEATURE CONFIGURATION (“E” DESIGNATION SHOWN APPEARS ON SP MODELS ONLY)

TRANSMISSION MODEL (“SP” DESIGNATION SHOWN APPEARS ON SP MODELS ONLY)

REDESIGNED 1000 AND 2000 PRODUCT FAMILIES (6310XXXXXXX—1000 AND 2000)

3000 AND 4000 PRODUCT FAMILIES (6510XXXXXXX—3000 SERIES) (6610XXXXXXX—4000 SERIES) V09569.04.00

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 19-TR-05 September, 2005 Product Code(s): Page 3 of 4

With the removal of the E-number (excluding SP models) from the transmission nameplates, it is imperative from a service aspect that changes to the transmission hardware and/or calibration be documented. Depending on the changes made, the Service Build Of Material (SBOM) may be affected, impacting future transmission serviceability. Additionally, Allison Transmission requires accurate warranty data for processing of claims and forecasting warranty expense. Allison vocational models offer tailored vocational features, advantages and benefits to better meet the needs of our customers. Whenever it is determined that a vocational model, TCM/ECU, or vehicle application are not compatible, Allison Transmission requires that the incorrect component and or records be corrected at the expense of the selling dealer, bodybuilder, OEM, or other responsible party. This may include: • TCM/ECU replacement or recalibration • Transmission replacement, modification, or re-identification • Document correction TCM/ECU recalibrations may be required to appropriately align vocational specific software and IO packages. Calibrations are specifically designed to make sure that the vehicle performs with optimal shifting, driveability, and has the appropriate vehicle features. Transmission replacement or modification may be required when it is determined that the transmission does not match the vehicle use because mis-application of the product in an unapproved vocation may affect life and performance of the transmission. Procedure: Any/all changes require documentation to properly re-identify involved unit(s) and update vehicle history. When changes are made which alter the transmission configuration, vocation, or warranty coverage, the appropriate information must be captured in the transmission unit history. Contact the Allison Transmission Technical Assistance Center (1-800-252-5283) with information detailed in the attached change request form. Other examples of changes requiring documentation are: recalibration changes affecting vocational model designations, warranty coverage changes due to vocation, and hardware/configuration changes.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 19-TR-05 September, 2005 Product Code(s): Page 4 of 4

Trans S/N

Vocation/Parts/Cal Change Rev. as of

VIN if trans is in a vehicle

6/8/2005

Current CIN Number

E Number - If Available

Current Model

What is the Model now and what are you changing to.

New Model

Why is Location/Parts/Cal being changed? Explain. Note: Changing 5 speed to 6 speed may require Application Engineer approval. Example 3000HS 5 speed to a 6 speed

Who is paying for the change?

Caller

Purchase Order #

Last Name

First Name

Caller 10 digit ID

Caller 10 digit ID

The following to be provided by Allison

Administration Fee

Case #

Change Fee

New... Old...

E Number E Number

CHANGE REQUEST FORM

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G Number G Number V09749.00.00

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG Revisions to this SIL are noted by a stripe in the left-hand margin.

22-TR-05, Rev A October, 2006 Product Code(s): Page 1 of 4

SUBJECT: “No Engine Crank” / “No Diagnostic Tool Communication” for some 4th Generation Control TCMs POSSIBLE EQUIPMENT AFFECTED: 1000/2000/3000/4000 Product Families Equipped with 4th Generation Controls TCMs (A40, A41, A42, A43) Background: Several 4th Generation TCMs have been returned to Allison Transmission with damage caused by electrical short circuits applied to the heatsink of the TCM (see Figure 1). Possible Symtoms: 1. 2. 3. 4. 5. 6.

TCM does not power up. Shift selector displays cat-eyes. TCM will not communicate with diagnostic tools (e.g. Allison DOC™ for PC). Engine will not start. Active Diagnostic Codes. Switch to Ground Input / Output Function(s) not working.

WARNING! Short circuits applied to the TCM heatsink are abusive to the TCM. Passing excessively high currents through the TCM or transmission is abusive. TCM damage that might occur because of these actions is not warrantable by Allison Transmission. Make sure all vehicle grounds are clean and properly torqued, e.g., batteries, alternator, starter, engine block, vehicle chassis grounds. Poor vehicle grounding practices may reroute high, electrical currents through the TCM and other transmission, electrical systems. Any resulting TCM damage would not be warrantable by Allison Transmission. Do not allow electrical contact with the TCM heatsink while jump-starting the vehicle. TCM damage may occur. Do not allow electrical contact between the TCM heatsink and welders, battery chargers, electrostatic painting equipment, or any other electrical devices. TCM damage may occur. When using such equipment always disconnect the 80-way connector from the TCM. All vehicle harness connections to circuits of the TCM, shift selector, or transmission must comply with the latest published guidelines from Allison Transmission.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 22-TR-05, Rev A October, 2006 Product Code(s): Page 2 of 4

PATH OF ELECTRICAL CURRENT CAUSING DAMAGE HEATSINK

TCM

V09005.03.00

Figure 1.

To avoid damaging a TCM in this manner, NEVER ALLOW the following: 1. 2. 3. 4.

Battery positive wires to touch the heatsink of the TCM (e.g when jump-starting vehicle). Positive battery power chassis harness wire to pin 10 and pin 70 of the TCM to be wired without fuse protection of 10–15 amp. Physical contact between heatsink and vehicle chassis or other circuit ground points. Electrical grounding of devices such as arc welders, battery charger cables, electrostatic painting equipment, or jumper cables to the TCM heatsink.

Troubleshooting: To check for damage to TCM return circuits, do the following: 1. 2.

Switch the ignition key to the off position. Install J 39700 breakout box with J 47275 TCM breakout harness adapter and J 47275-1 magnetic overlay (see Figure 2).

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22-TR-05, Rev A October, 2006 Product Code(s): Page 3 of 4

J 39700 BREAKOUT BOX

J 47275-1 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

Detail of TCM Overlay for use with J 47275 TCM Breakout Harness Adapter

16-Pin Bypass Connector

80-Way Connector To Vehicle

SIL 80-Way Connector To TCM TCM

V09225.01.00

Figure 2. 20091001

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 22-TR-05, Rev A October, 2006 Product Code(s): Page 4 of 4

3. 4. 5.

Connect 80-way connector of J 47275 to the TCM. Do not connect the vehicle side 80-way connector of J 47275 to the chassis harness. Check for continuity using a digital volt-ohmmeter (multimeter) between pin 3 (digital return) and the following list of pins: pin 9 (battery return), pin 58 (analog return), and pin 69 (battery return)—see Figure 3. If there is no continuity between pin 3 and any of these pins (i.e., pin 9, 58, and 69), then the TCM is damaged. Visually inspect the TCM heatsink for surface pits and/or carbon deposits to help determine whether the damage was caused by an electrical short through the heatsink.

58 69

61

80

41

60

21

40

1

20

9

PINOUT VIEW

TCM

3 V09005.04.01

Figure 3.

NOTE: Typically, electrical shorts to the TCM heatsink will leave a visible mark on the heatsink, though; it is possible to damage the TCM in this manner without an obvious, visible mark. Repair Procedure: 1.

2. 3.

If a no continuity condition is discovered during any of the pin-to-pin measurements made previously, then go to repair step 2. If continuity was confirmed, in each pin-to-pin measurement, then go to step 4A for 1000/2000 or step 4B for 3000/4000 models. Eliminate or repair the source or condition that caused the TCM damage, e.g. jumper cables touching heatsink, loose engine block ground, etc. Replace the damaged TCM. Repair is complete.

1000/2000 Model 4A. Refer to Section 5 for DTCs otherwise refer to Section 7 of TS3977EN, 1000 and 2000 Product Families Troubleshooting Manual—Allison 4th Generation Controls. 3000/4000 Model 4B. Refer to Section 6 for DTCs otherwise refer to Section 8 of TS3989EN, 3000 and 4000 Product Families Troubleshooting Manual—Allison 4th Generation Controls.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG Revisions to this SIL are noted by a stripe in the left-hand margin.

PARTS CATALOG PC2456EN

4-WT-06, Rev. A May, 2007 Product Code(s): Page 1 of 13

SUBJECT: 4000 Product Family 2005 Uprate MODELS AFFECTED: 4000 Product Family BEGINNING SERIAL NUMBER: S/N 6610171542 S/N 6620001001 Introduction: Input ratings for 4000 Product Family models increased beginning July, 2005. New design features and component changes were introduced due to the increase in input power and the discontinuation of the HT 700 Series transmission. New features available are: • Remote Mount • Oil Field Lock to Neutral • Corrosion Protection Component changes are: • Turbine Shaft • P3 Carrier • 7-Speed Output Shaft, Yokes/Flanges, and Output Retainer • C3/C4 Clutch Module Remote Mount The availability of remote mount capability provides OEMs greater flexibility with the application and installation of 4000 Product Family transmissions. Remote Mount parts description and installation Instruction Sheet 318, Rev. A is attached to this SIL.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-06, Rev. A May, 2007 Product Code(s): Page 2 of 13

Lock to Neutral The Lock to Neutral feature is an option that stationary oil field applications may elect to utilize. This feature will shift into and lock the transmission in Neutral in the event of power loss to the transmission computer. Oil Field Lock to Neutral parts description and Instruction Sheet 320, Rev. B is attached to this SIL. Corrosion Protection An anodization option is available for vocations that require corrosion protection. The following components are available anodized: Torque Converter Housing (PTO) Main Housing Channel Plate (4 inch) Filter Cover Adapter Housing Assembly Rear Cover (7-speed) Rear Cover Cooler Cooler Manifold

29542546 29542513 29542574 29542575 29542567 29542565 29542525 29542524

Turbine Shaft Surface finish improvements have been made to the pressure passage circuits of the turbine shaft. Current turbine shaft can be identified by the part number etched onto the surface of the shaft or a machined groove (refer to Figure 1). Turbine shafts 29542544 and 29542539 must be used in transmissions beginning with serial number 6610171542 or 6620001001. Prior turbine shafts have been completely canceled and are serviced with current parts.

295 425 39

IDENTIFYING GROOVE ETCHED ONTO SURFACE

PART NUMBER ETCHED ONTO SURFACE

TURBINE SHAFT P/N 29542539

V09883.00.00

Figure 1.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-06, Rev. A May, 2007 Product Code(s): Page 3 of 13 P3 Carrier A geometry change was made to the P3 carrier for increased strength. Increased strength P3 carriers can be identified by one of two visual identifiers. The carrier part number may be etched onto the OD of the carrier or one or two small countersunk holes located on the face of the carrier (refer to Figure 2). Prior P3 carriers have been completely canceled and are serviced with current parts. Kits include current outer P3 bearing P/N 29544236 and bearing race P/N 29505574. P3 Carrier CR

P/N 29537386

P3 Carrier CR Retarder

P/N 29537387

P3 Carrier WR

P/N 29537199

P3 Carrier WR Retarder

P/N 29537200

Service with Carrier Kit

P/N 29545913

Service with Carrier Kit

P/N 29545914

VENDOR IDENTIFICATION MARK

PART NUMBER ETCHED ONTO OUTSIDE DIAMETER OF CARRIER

P3 CARRIER

V09881.00.00

Figure 2.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-06, Rev. A May, 2007 Product Code(s): Page 4 of 13

7-Speed Output Shaft, Yokes/Flanges and Output Retainer Beginning with serial number 6610168073, the face hardness of 7-speed yokes and flanges were increased to reduce the effects of fretting. At this same time the hardness of the shoulder on the output shaft that the yoke/flange contacts was also increased. Increased hardness output shafts are identified by the letter H etched onto the face of the shaft (refer to Figure 3). Increased hardness yokes and flanges are identified by the part number cast or stamped onto the part. Prior output shafts, kits, and yokes/flanges have been completely cancelled and are serviced with current parts. Prior Output Shaft Output Shaft (Retarder) Yoke 1810 Half Round Yoke 1880 Full Round Yoke SPL250 Half Round Flange 1810

P/N 29537207 P/N 29537208 P/N 29540189 P/N 29540190 P/N 29540191 P/N 29540503

Service Kit Service Kit

P/N 29538497 P/N 29538498

Current Output Shaft Output Shaft (Retarder) Yoke 1810 Half Round Yoke 1880 Full Round Yoke SPL250 Half Round Flange 1810

P/N 29542555 P/N 29542562 P/N 29542518 P/N 29542520 P/N 29542522 P/N 29542527

Service with Kit P/N 29545915

LETTER "H" STAMPED ON END OF SHAFT

7-SPEED OUTPUT SHAFT P/N 29542555

V09882.00.00

Figure 3.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-06, Rev. A May, 2007 Product Code(s): Page 5 of 13

The output retainer for 7-speed models has increased in thickness. Prior output retainer, part number 29535215 has been completely cancelled and is serviced with current output retainer, part number 29542517 (refer to Figure 4).

11.20 mm– 10.80 mm

11.80 mm– 11.40 mm

FORMER P/N 29535215

CURRENT P/N 29542517

RETAINING PLATE

V09884.00.00

Figure 4.

C3/C4 Clutch Module Due to geometry changes in the 4th Generation C3/C4 clutch module the 4th Generation C3/C4 clutch module may only be used with 4th Generation controls. There is not a calibration for WTEC II or WTEC III controls that allows the use of the 4th Generation C3/C4 clutch module. The Allison 4th Generation Controls system features thicker C3 and C4 clutch reaction plates, an integrated piston return plate assembly, redesigned pistons, and clutch housings. One additional reaction plate has been added to the C3 and C4 clutch pack, increasing the total number of reaction plates to five in the C3 clutch pack, and to six in the C4 clutch pack. The C3 and C4 apply spring assembly has been eliminated, and the current piston acts directly against the first reaction plate when the clutch is applied.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-06, Rev. A May, 2007 Product Code(s): Page 6 of 13

2 3 6 1 4

10 5 7 8

15

9

16

14 17

20 11 18

12 19

13

21 22 23

24

WTEC II / III

2

3 4 1

5 6 7

11 8

12 13

9 14

15

10

16

17

18

ALLISON 4TH GENERATION CONTROLS

C3 AND C4 CLUTCH ASSEMBLY SIL–340

Copyright © 2009 Allison Transmission, Inc.

V09531.00.00

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-06, Rev. A May, 2007 Product Code(s): Page 7 of 13 Table 1. Former WTEC III 3000 Product Family 1 2 3 3 4 4 5 5 6 7 8 9 10 11 12 13 14 14 15 16 16 17 17 18 19 20 21 22 23 24

Clutch Assembly Bolt, M10 x 1.5 x 90 Backplate Assembly, C3. Contains 29535006 Backplate Assembly, Three 29522720 Wear Plates, and Six 11506706 Rivets. Backplate Assembly, C3. Contains 29538532 Backplate Assembly, Three 29538343 Wear Plates. Backplate Assembly, Clutch. For Use With 29522720 Wear Plates And 11506706 Rivets. Backplate Assembly, Clutch. For Use With 29538343 Wear Plates. Plate, Clutch Wear. Fasten With 11506706 Rivets. Plate, Clutch Wear Rivet, 3 OD x 6 mm Gear, P1 Ring Plate, C3 Clutch Friction Plate, C3 Clutch Reaction Return Spring Assembly Plate, Piston Return Apply Spring Assembly Piston, Clutch, C3 Housing Assembly, C3 Clutch, Complete. Contains 29501449 C3 Housing, Three 29522720 Wear Plates, and Six 11506706 Rivets. Housing Assembly, C3 Clutch, Complete. Contains 29538345 C3 Housing And Three 29538343 Wear Plates. Rivet, 3 OD x 6 mm Plate, Clutch Wear. Fasten With 11506706 Rivets. Plate, Clutch Wear Housing Assembly, C3 Clutch. For Use With 29522720 Wear Plates And 11506706 Rivets. Housing Assembly, C3 Clutch. For Use With 29538343 Wear Plates. Plate, C4 Clutch Reaction Plate, C4 Clutch Friction Return Spring Assembly Plate, Piston Return Apply Spring Assembly Piston, Clutch, C4 Housing Assembly, C4

29536667 ** 11505328

1 12

29503106 **

1

29538527 **

1

29535006 29538532 29522720 29538343 11506706 29542338 29536336 29536345 29505570 29501424 29537789 29543065

1 1 3 3 6 1 5 4 4 1 1 1

29503103 **

1

29538533 ** 11506706 29522720 29538343

1 6 3 3

29501449 29538345 29536345 29536336 29505570 29501424 29537789 29543065 29501360

1 1 5 5 4 1 1 1 1

SIL

** Not Serviced As An Assembly—Order Detail Parts.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-06, Rev. A May, 2007 Product Code(s): Page 8 of 13 Table 2. Current Allison 4th Generation Controls 3000 Product Family

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Clutch Assembly Bolt, M10 x 1.5 x 90 Backplate Assembly, C3 Backplate Assembly, Clutch Plate, Clutch Wear Gear, P1 Ring Plate, C3 Clutch Friction Plate, C3 Clutch Reaction Piston Return Plate Assembly Piston, Clutch, C3 Housing Assembly, C3 Clutch, Complete Plate, Clutch Wear Housing Assembly, C3 Clutch Plate, C4 Clutch Reaction Plate, C4 Clutch Friction Piston Return Plate Assembly Piston, Clutch, C4 Housing Assembly, C4

29542751 ** 11505328 29538527 ** 29538532 29538343 29542338 29536336 29542748 29542754 29542753 29542755 ** 29538343 29542756 29542748 29536336 29542754 29542753 29542752

1 12 1 1 3 1 5 5 1 1 1 3 1 6 5 1 1 1

29536668 ** 11515469 29542202 ** 29507815 29542201 11506706

1 14 1 1 4 12

29542339 29536340 29536349 29506206 29541014 29542643 29539518 29542203 ** 11506706 29542201 29505691 29536349 29536340 29506206 29541014 29542643 29539518 29505690

1 5 4 4 1 1 1 1 12 4 1 5 5 4 1 1 1 1

Table 3. Former WTEC III 4000 Product Family 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Clutch Assembly Bolt, Flange Hd, M10 x 1.5 x 100 mm Backplate Assembly, C3 Backplate Assembly, Clutch Plate, Clutch Wear Rivet, 3 OD x 6 mm Gear, P1 Planetary Ring. Used Only With 29542201 Thrust Plates. Used Starting With S/N 6610129798. Plate, C3 Clutch Friction Plate, C3 Clutch Reaction Return Spring Assembly Plate, Piston Return Apply Spring Assembly Piston, Clutch, C3 Housing Assembly, C3 Clutch, Complete Rivet, 3 OD x 6 mm Plate, Clutch Wear Housing, C3 Clutch Plate, C4 Clutch Reaction Plate, C4 Clutch Friction Return Spring Assembly Plate, Piston Return Apply Spring Assembly Piston, Clutch, C4 Housing Assembly, C4

** Not Serviced As An Assembly—Order Detail Parts.

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20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-06, Rev. A May, 2007 Product Code(s): Page 9 of 13 Table 4. Current Allison 4th Generation Controls 4000 Product Family 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 **

Clutch Assembly Bolt, Flange Hd, M10 x 1.5 x 100 mm Backplate Assembly, C3 Backplate Assembly, Clutch Plate, Clutch Wear Gear, P1 Planetary Ring Plate, C3 Clutch Friction Plate, C3 Clutch Reaction Piston Return Plate Assembly Piston, C3 Clutch Housing Assembly, C3 Clutch, Complete Plate, Clutch Wear Housing, C3 Clutch Plate, C4 Clutch Reaction Plate, C4 Clutch Friction Piston Return Plate Assembly Piston, Clutch, C4 Housing Assembly, C4

29542501 ** 11515469 29542510 ** 29542511 29540398 29542339 29536340 29542506 29542504 29542503 29542507 ** 29540398 29542508 29542506 29536340 29542504 29542503 29542502

1 14 1 1 6 1 5 5 1 1 1 6 1 6 5 1 1 1

Not Serviced As An Assembly—Order Detail Parts.

The following figures illustrate the differences between the former and current 3000 and 4000 Product Families C3 and C4 reaction plates and piston return plate assemblies.

TOOTH REMOVED

NOTCH REMOVED

WTEC II / III (3000 – P/N 29501360) (4000 – P/N 29505690)

ALLISON 4TH GENERATION CONTROLS (3000 – P/N 29542752) (4000 – P/N 29542502)

C4 CLUTCH HOUSING

V09529.00.00

Figure 5.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-06, Rev. A May, 2007 Product Code(s): Page 10 of 13

WTEC II / III PLATE

ALLISON 4TH GENERATION CONTROLS

(3000 – P/N 29501424) (4000 – P/N 29541014)

(3000 – P/N 29542753) (4000 – P/N 29542504)

RETURN SPRING ASSEMBLY (3000 – P/N 29505570) (4000 – P/N 29506206)

C3 AND C4 PISTON RETURN PLATE ASSEMBLY V09533.00.00

Figure 6.

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20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-06, Rev. A May, 2007 Product Code(s): Page 11 of 13

The current C3 and C4 reaction plates and piston return plate assembly have a different tooth profile than the former reaction plates and piston return plate. The number and size of the teeth has been changed to prevent mis-assembly of the current plates into the former C3 and C4 clutch housings. TOOTH REMOVED

NOTCH REMOVED

WTEC II / III (3000 — P/N 29538345) (4000 — P/N 29505691)

ALLISON 4TH GENERATION CONTROLS (3000 — P/N 29542756) (4000 — P/N 29542508)

C3 CLUTCH HOUSING

V09530.00.00

Figure 7. TOOTH REMOVED

NOTCH REMOVED

WTEC II / III (3000 – P/N 29501360) (4000 – P/N 29505690)

ALLISON 4TH GENERATION CONTROLS (3000 – P/N 29542752) (4000 – P/N 29542502)

C4 CLUTCH HOUSING

V09529.00.00

Figure 8. 20091001

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-06, Rev. A May, 2007 Product Code(s): Page 12 of 13

Similarly, the current clutch housings have been changed to fit with the current reaction plates and piston return plate assembly tooth configuration. These housings will not accept the former reaction plates or piston return plate.

WTEC II / III (3000 – P/N 29543065) (4000 – P/N 29539518)

ALLISON 4TH GENERATION CONTROLS (3000 – P/N 29542753) (4000 – P/N 29542503)

C3 AND C4 PISTON

V09527.00.00

Figure 9.

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20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 4-WT-06, Rev. A May, 2007 Product Code(s): Page 13 of 13

The current C3 and C4 pistons have a taller profile and are designed to react directly against the first clutch reaction plate. The former pistons reacted against the former piston return plate via the apply spring assembly. The Allison 4th Generation controls C3 and C4 clutch modules do not use an apply spring assembly.

WTEC II / III (3000 – P/N 29537789) (4000 – P/N 29542643)

ALLISON 4TH GENERATION CONTROLS (NOT USED)

C3 AND C4 APPLY SPRING ASSEMBLY

V09526.00.00

Figure 10.

The former and current C3 and C4 reaction plates, pistons, housings, piston return plates are not interchangeable. All former C3 and C4 components have been maintained for service. Service WTEC II and III transmissions with the former C3 and C4 reaction plates, piston return plate, clutch housings, pistons, and apply spring assemblies. Service Allison 4th Generation Controls transmissions with the current C3 and C4 reaction plates, piston return plate assembly, clutch housings, and pistons. As stated earlier, the Allison 4th Generation Controls C3 and C4 clutch configuration does not use an apply spring assembly.

SIL

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG P/N 29543443 Page 1 of 2 January, 2006

INSTRUCTION SHEET NO. 318, REV. A REMOTE MOUNT INSTRUCTIONS Refer to Figure 1 for assembly. 1. Install flexplate adapter (15) to the front face of the torque converter and secure with 12 M8 x 1.25 x 25 mm bolts. Torque bolts to 36 N·m (27 lb ft). 2. Press input ball bearing (7) into remote mount housing (6). Place Kent-Moore drive sleeve J 37034 upside down on input ball bearing to install. NOTICE: Failure to use installer J 37034 may result in damage to input ball bearing. 3. Install snapring (8) that retains input bearing. Make sure snapring is fully seated in groove. 4. Install remote input shaft (9) in a vise. NOTICE: Protect input shaft against damage from the jaws of the vice. The input yoke/flange can be installed in the vice and utilized as a holding fixture. Jaws of the vice must contact non-machined surfaces of yoke/flange. 5. Install flexplate/boltplate (11) onto remote input shaft (9). Metal scuff plates (12) welded to one side of the flexplate/boltplate must be facing down, (toward front of input shaft). 6. Install remaining three flexplates (14). 7. Install two flexplate mounting bolts (10) 180 degrees apart on the OD of the flexplates. This will assist in the alignment of the flexplates. 8. Install wear plate (16) onto flexplates (14). 9. Install 9 M16 x 2.0 x 30 mm flexplate to input shaft mounting bolts (17) through wear plate (16). Torque bolts to 228–266 N·m (168–196 lb ft). 10. Remove two flexplate mounting bolts (10). 11. Lubricate pilot of the torque converter with molybdenum disulfide grease. Install input shaft/flexplate assembly onto transmission flexplate adapter. 12. Install 12 M8 x 1.25 x 20 mm flexplate mounting bolts (10). Torque bolts to 36 N·m (27 lb ft). 13. Install remote mount housing onto transmission. Position housing so the threaded inspection port is at the 12 o’ clock position. 14. Install 24 M10 x 1.5 x 30 mm input housing mounting bolts (18). Torque bolts to 51–61 N·m (38–45 lb ft). 15. Lubricate O-ring of flexplate bolt access plug with clean transmission fluid. Install plug (5) into remote housing. Torque to 169–183 N·m (125–135 lb ft). 16. Lubricate lip of input seal (4) with clean transmission fluid. Install input seal (4) with Kent-Moore installer J 24409. 17. Lubricate splines of the remote input shaft with molybdenum disulfide grease. 18. Install input yoke/flange (3). 19. Install washer (2) and locknut (1). Torque locknut to 610–746 N·m (450–550 lb ft).

SIL–348

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29543443 Page 2 of 2 January, 2006

1

2

5

3

6 4

7

11

8 9

10

12

13 14

15

16 18

17

V08977.01.00

Figure 1.

SIL

20091001

Copyright © 2009 Allison Transmission, Inc.

SIL–349

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG P/N 29544023 Page 1 of 5 January, 2006

INSTRUCTION SHEET NO. 320, Rev. B OIL FIELD SPECIAL (OFS) RETROFIT VALVE BODY ASSEMBLY AND INSTALLATION INSTRUCTIONS

WARNING: Avoid contact with the hot fluid or the sump when draining transmission fluid. Direct contact with the hot fluid or the hot sump may result in bodily injury.

NOTE: An OFS calibration must be installed in the TCM once the OFS retrofit valve body is installed and before the vehicle is operational. Failure to do so will result in a diagnostic code and the transmission operation inhibited to neutral only. This kit P/N 29544022 contains: Qty

P/N

Part Name

1 1 2

29544023 29542955 29544297

Instruction Sheet Upper Valve Body Assembly Solenoid

Removal of Control Module From Transmission: Refer to Figure 1. 1). Remove drain plug 12 from control module and allow fluid to drain into a suitable container. NOTE: Use a container with a minimum capacity of 38 liters (10 gallons). 2). Remove filter cover bolts 11. 3). Remove both filter cover/filter assemblies, items 6 through 10. 4). If necessary, disconnect transmission connector from vehicle harness. 5). Remove remaining control module bolts 4 and 5. CAUTION: Support control module if removing with the transmission in a horizontal position. 6). Using two control module bolts, install into blind holes 13. 7). Evenly tighten the two bolts until the control module separates from the transmission main case. 8). Remove the control module. 9). Remove two bolts from blind holes.

SIL–350

Copyright © 2009 Allison Transmission, Inc.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29544023 Page 2 of 5 January, 2006

13 LUBE

MAIN

1

13 3

2 12

4 5 6 7 8 9 10 11

MAIN

LUBE

V01735.01.00

Figure 1. Removal of Upper Valve Body Assembly: Refer to Figure 2. 1). Disconnect solenoids and pressure switch electrical connectors. 2). Remove twelve valve body bolts 87 and 88. 3). Remove upper valve body 59.

20091001

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Copyright © 2009 Allison Transmission, Inc.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG P/N 29544023 Page 3 of 5 January, 2006

4). Remove solenoid retaining plate with diagnostic pressure switch 73. 5). Remove solenoid retaining plate 77. 6). Remove four accumulator valves 90 and springs 89. 7). Remove three face seals 76. 8). Remove solenoid assembly 63. 9). Remove shift valve 62 and spring 61. 10). Remove solenoid assembly 67. 11). Remove shift valves 71 and springs 72. 12). Remove solenoid assembly 81. 13). Remove shift valves 85 and springs 86. 14). Use Kent-Moore removal tool J 47942 to remove valve retention clip 80 from the bottom of the upper valve body. 15). Remove spring 79 and valve 78.

88

87

63 64

77 76 73

61

62

89 90

59

66 65

67 89

68 69

70 90

71 72

81

83

84

68

67

82

69 70

81

83

72

84

71

86

82

85

81 82

83

70

84 86 85

78 79 80

V09383.00.00

Figure 2.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

P/N 29544023 Page 4 of 5 January, 2006 Assembly of Retrofit Valve Body Kit: NOTE: Parts below will be installed into valve body P/N 29542955. Refer to Figures 2 and 3. NOTE: Lubricate valves in clean transmission fluid before installation. Valve should install into valve bores by their own free weight. 1). Install valve 78 and spring 79. 2). Compress spring 79 with Kent-Moore tool J 47942. 3). Install valve retention clip 80 and remove tool J 47942. 4). Install spring 61 into bore of lockup solenoid valve 62. NOTE: Gently twist the spring during insertion to make sure spring is fully seated and locked in valve bore. 5). Install valve 61 and spring assembly 62 into bore F. 6). Install lockup solenoid assembly 63 (N/C) into bore F. 7). Install shift valves 71 and springs 72 into bores A and B. 8). Install solenoid assembly contained in OFS kit into bores A and B. 9). Install shift valves 85 and springs 86 into bores C and D. 10). Install solenoid assembly 81 (N/C) into bores C and D. 11). Install solenoid assembly 81 (N/C) into bore E 12). Install four accumulator valves 90 and springs 89 into upper valve body. 13). Install solenoid retaining plate with diagnostic pressure switch 73. 14). Install solenoid retaining plate 77.

BORE

BORE

A

F

BORE

B BORE

D

BORE

C

BORE

E

SIL

V09401.00.00

Figure 3.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG P/N 29544023 Page 5 of 5 January, 2006

Installation of Upper Valve Body Assembly: Refer to Figure 2. 1). Install twelve valve body bolts 87 and 88. 2). Torque bolts beginning in the center of the valve body and working in a circular pattern outward to 5–6 N·m (44–53 lb inch). 3). Repeat torque sequence and re-torque all bolts to 10–13 N·m (89–115 lb inch). 4). Connect solenoid and pressure switch electrical connectors. Installation of Control Module To Transmission: Refer to Figure 1. 1). Install new control module to transmission main case gasket 1. 2). Align dowels located in control module with blind holes in transmission main case and install control module. 3). Install two bolts 4 to retain control module and torque to 51–61 N·m (38–45 lb ft). 4). Install new filter cover gaskets 9 onto filter covers. 5). Install filter cover/filter assemblies into filter bores. 6). Install remaining forty-one bolts 4 and 5 and torque to 51–61 N·m (38–45 lb ft). 7). Install drain plug 12 and torque to 25–32 N·m (18–24 N·m). 8). If necessary, connect transmission connector to vehicle harness. Torque center screw to 2–3.2 N·m (13–20 lb inch). Identification (Figure 4):

D

AG

RICU

LTURAL

IMP

L

EM

EN AM

MO

BIL

T WORKERS O F

ER

ICA

UNITED A

UT

O

General Motors Corp. Indianapolis, Indiana, USA

E , A E R OSPACE AN

To identify the transmission has been modified with the OFS retrofit valve body, stamp the letters STN VB (Shift To Neutral Valve Body).

OOAOO TIDA S/N 6610XXXXXX STAMP LETTERS IN THIS AREA

V09569.06.00

Figure 4.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

FORMER (BEFORE JANUARY, 2006)

3000 AND 4000 PRODUCT FAMILIES ENGINE (EXTERNAL) (P/N 29509637)

4000 PRODUCT FAMILY TURBINE (EXTERNAL) (P/N 29512201)

3000 PRODUCT FAMILY TURBINE (INTERNAL) (P/N 29503531)

3000 PRODUCT FAMILY RETARDER OUTPUT (EXTERNAL) (P/N 29508034)

3000 AND 4000 PRODUCT FAMILIES OUTPUT (EXTERNAL), 4000 PRODUCT FAMILY RETARDER (P/N 29509637)

CURRENT (JANUARY, 2006)

3000 AND 4000 PRODUCT FAMILIES ENGINE (EXTERNAL) (P/N 29543432)

4000 PRODUCT FAMILY TURBINE (EXTERNAL) (P/N 29543435)

3000 PRODUCT FAMILY TURBINE (INTERNAL) (P/N 29543433)

3000 PRODUCT FAMILY RETARDER OUTPUT (EXTERNAL) (P/N 29543434)

3000 AND 4000 PRODUCT FAMILIES OUTPUT (EXTERNAL), 4000 PRODUCT FAMILY RETARDER (P/N 29544139) V10002.00.00

SIL

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 5-WT-06, Rev. A June, 2006 Product Code(s): 65, 66 Page 2 of 2

The current sensor design improves manufacturability by using a pre-molded housing over the coil rather than overmolding the coil as the former design is manufactured. The premolded housings have ribs located every 90 degrees around the circumference on all but the 3000 Product Family retarder sensor. The sensors mounted externally to the transmission also include alignment ears on the outside of the connector to assist in aligning the half-shroud of the mating GT Series connector specified for the OEM chassis harnesses. A new configuration sensor is also being released for the output sensor position in all models except the 3000 Product Family retarder and dropbox models. The new configuration is a straight connector alignment with the body as compared with the 90 degree configuration previously used in the output location. The 3000 Product Family retarder output speed sensor changes from having an anodized aluminum housing over the coil to having a premolded composite housing (without ribs) with a brass housing crimped on the end of the sensor. The O-ring is installed in the groove back from the groove where the brass housing is crimped. The 3000 Product Family retarder model output sensor retains the 90 degree connector orientation. The external sensor assemblies include a Viton® O-ring with blue Teflon® coating (P/N 29545029). This O-ring is not serviced. The serviceable O-ring continues to be P/N 29503383. The transfer case internal output sensor is not affected by any of these changes. Part Number (P/N) Information: Table 1 is a summary of the former and current speed sensor P/Ns and the features which are included in the current design sensors.

Table 1. Identifying Features

Description

Former P/N

S/N Breaks (Used Beginning With S/N...)

Ribbed Connector Current Coil Brass Alignment P/N Housing Housing Ears

Engine Speed Sensor

29509637 29543432

X

X

Turbine Speed Sensor (Internal)

29503531 29543433

X

Retarder Output Speed Sensor

29508034 29543434

Turbine Speed Sensor

29512201 29543435

X

X

Output Speed Sensor—Straight Connector

29544139 (ref: 29509637)

X

X

X

X

3000 Product Family

4000 Product Family

6510633307 6520058755 6610189595 6620001732 6510630072 6520057386

NA

NA

6510630089 6520057820

NA

NA

NA

NA

6610189838 6620001711

6510623319 6520055898 6610186251 6620001414

Service Information: When performing any resistance checks for troubleshooting, the new sensors will have a nominal coil resistance value of 340 Ohms (+/- 25 Ohms) at an ambient temperature of 20ºC (68ºF) as compared to the former sensors which had a nominal resistance value of 300 Ohms (see Table 2).

Table 2. Resistance Current Design

SIL–356

Resistance Former Design

Temp ºC

Temp ºF

250

200

–40

–40

340

300

20

68

450

400

110

230

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 10-TR-06 March, 2006 Product Code(s): Page 1 of 2 SUBJECT: 4th Generation TCM Heat Sink Shield MODELS AFFECTED: All 4th Generation 1000, 2000, 3000, 4000 Product Families Transmissions

Introduction: Allison Transmission has determined that the 4th Generation TCM can be damaged by introducing an electrical load by either contact of battery positive to the TCM heat sink or by using the heat sink as an electrical ground. The electrical load causes excessive current and results in an electrical overstress condition which fails the TCM by damaging the ground wire bonds. Reference SIL 22-TR-05 for further details. An optional TCM heat sink shield, P/N 29545460, has been released for installation in vehicle applications where the TCM heat sink could be exposed to incidental electrical loads. When the shield is installed onto the TCM, it will help protect the heat sink from contact with battery positive sources or being used for a ground while not significantly impacting heat transfer from the TCM. Installation Procedure: Remove the TCM from vehicle. The TCM heat sink shield is installed such that it covers the heat sink. The tabs on the cover are captured by the mounting legs. To facilitate installation, start with the mounting leg which is opposite the electrical connector and insert the TCM leg through the tab. Then insert one of the TCM legs closest to the connector through the corresponding tab. Verify both tabs are completely installed and then put pressure on the cover in the area near the heat shield above the remaining tab and install the TCM leg through the tab. Make certain the 3 tabs are properly installed. Reinstall the TCM into the vehicle. Inspection, Installation and Replacement Requirements: When replacing a TCM with a TCM shield installed, inspect the shield for cracks, or other damage. If the shield appears cracked or damaged, replace the shield. In the event the operating environment of the TCM is unknown, for instance over the counter sales, a TCM shield should be installed prior to completing the sale. For Original Equipment Manufacturer (OEM) installations not utilizing the TCM shield, it is not necessary to install a shield unless TCM damage was determined to be caused by contact between battery positive and the TCM heat sink.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 10-TR-06 March, 2006 Product Code(s): Page 2 of 2

HEAT SINK SHIELD (P/N 29545460)

HEAT SINK

TCM

MOUNTING LEG

TAB FITS ON TCM OVER ALL THREE MOUNTING LEGS V10304.00.00

Service Parts Information: Heat Sink Shield, P/N 29545460, is only available in a multi-pack containing 10 pieces from the Parts Distribution Center.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG Revisions to the SIL are noted by a stripe in the left-hand margin.

13-WT-06, Rev. B May, 2007 Product Code(s): Page 1 of 2

SUBJECT: Redesigned Integral Cooler MODELS AFFECTED: 3000 and 4000 Product Families (Includes All B and T Series Models) BEGINNING SERIAL NUMBER: 6510676916, 6520056783, 6610199812 (7 Plate Cooler) 6510676917, 6520058810 (17 Plate Cooler)

Introduction: As a product improvement, the integral cooler to cooler housing O-ring has been redesigned. Current non-sump integral coolers have been redesigned to accept a larger diameter O-ring. Current non-sump integral coolers now utilize only one O-ring instead of two. Refer to Figure 1. Interchangeability: Current integral coolers are serviceable backwards with existing cooler housings. Former integral coolers have been completely cancelled. Former design O-ring, P/N 29512863 will be maintained for service. Current O-ring, P/N 29545963 can not be used on former design coolers. Former 7 Plate Cooler 17 Plate Cooler Cooler O-ring

Part Number 29506420 29506421 29512863

Current 7 Plate Cooler 17 Plate Cooler Cooler O-ring

Part Number 29544962 29544961 29545963

SIL

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 13-WT-06, Rev. B May, 2007 Product Code(s): Page 2 of 2

I.D. 43.44–44.20 mm (1.71–1.74 in.)

I.D. 46.76–47.68 mm (1.84–1.88 in.) O-RING (2) 3.43–3.63 mm (0.135–0.143 in.) (P/N 29512863)

O-RING 5.20–5.46 mm (0.205–0.215 in.) (P/N 29545021) 7.14–7.26 mm (0.281–0.286 in.) (2 PLACES)

4.20–4.40 mm (0.165–0.173 in.) (2 PLACES)

O-RING (P/N 29545963)

O-RINGS (2) (P/N 29512863)

1 SLOT

2 SLOTS

INTEGRAL COOLER (P/N 29506420)

FORMER

INTEGRAL COOLER (P/N 29544962)

CURRENT

INTEGRAL COOLER AND O-RINGS

V10321.00.01

Figure 1.

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Copyright © 2009 Allison Transmission, Inc.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 16-WT-06 May, 2006 Product Code(s): Page 1 of 2 SUBJECT: EBS (Electronic Brake System) Pressure Sensor

PRODUCTS AFFECTED: International Series 3000, 4000, and Torqmatic Series Built with EBS Brake Blending System

Introduction: Some EBS (Electronic Brake System) applications integrate the Allison retarder into their braking system to maximize vehicle control and brake life. Allison retarder brake blending applications use a pressure sensor to measure retarder pressure information for our TCM. This SIL will provide information to service the EBS brake blending system pressure sensor; however, it is not intended to design or install the EBS brake blending system. Description: When an Allison retarder is used with the vehicle EBS brake blending system, a pressure sensor P/N 12567911 may be used to provide actual retarder performance to the EBS (see Figure 1). In order to use this pressure sensor, a special calibration is required for the 4th Generation TCM, with the EBS sensor option enabled. The EBS pressure sensor is connected to the TCM through three wires in the OEM-supplied wiring harness.

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Copyright © 2009 Allison Transmission, Inc.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 16-WT-06 May, 2006 Product Code(s): Page 2 of 2

WIRE 158 WIRE 144 WIRE 112

CONNECTOR (P/N 15336121) OPTIONAL PRESSURE SENSOR (P/N 12567911)

OPTIONAL PRESSURE SENSOR AND CONNECTOR

V09814.01.00

Figure 1.

The retarder pressure sensor is threaded in to the retarder input pressure cavity via a M16 x 2.0 threaded hole in a chamfered faced boss at 16–24 N·m (12–18 lb ft). The boss is cast into a special EBS valve body P/N 29543984 for 3000 Product Family, and is cast into a special EBS valve body cover P/N 29543989 for 4000 Product Family (see Figure 2).

ADDED CAST BOSS AND PRESSURE TRANSDUCER

ADDED CAST BOSS AND PRESSURE TRANSDUCER

3000 / TORQMATIC SERIES (P/N 29543984)

4000 / TORQMATIC SERIES (P/N 29543989)

EBS RETARDER CONTROLS

V09815.01.00

Figure 2.

Service Information: The EBS pressure sensor P/N 12567911 comes as an assembly with an O-ring. When replacing the EBS pressure sensor O-ring, use P/N 29544826 O-ring which is included in P/N 29544795 (3000 Product Family) seal and gasket kit, and P/N 29544797 (4000 Product Family) seal and gasket kit. DTC (Diagnostic Trouble Codes) P0989 Retarder Pressure Sensor Failed Low, and P0990 Retarder Pressure Sensor Failed High are covered in TS3989EN. SIL–362

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG Revisions to this SIL are noted by a stripe in the left-hand margin.

22-WT-06, Rev. B July, 2007 Product Code(s): Page 1 of 2

SUBJECT: Redesign of Allison 4th Generation Controls Shift Solenoids PRODUCTS AFFECTED: 3000 and 4000 Product Families Transmissions; Allison 4th Generation Controls, and WTEC II and WTEC III Controls SERIAL NUMBERS:

P/N 29546693 used for SS2; (7-Speed Only) 6510707691 and 6610218582 P/N 29545638 used for SS1; (All Models) 6510634367, 6520066020, 66110191200, and 6620002461

Introduction: Seven-speed models equipped with Allison 4th Generation Controls, prior to serial numbers listed above, can experience Diagnostic Trouble Code (DTC) P0842 or P0843 during cold temperature operation. This condition is more likely to occur when Range Selection begins immediately following cold start-up and when heavier weight transmission fluids are used. The C2 latch valve can become stuck hydraulically ‘ON’; this can occur during shifts which require movement of the C2 latch valve. This condition can be corrected by installing the redesigned Shift Solenoids 1 and 2 (SS1 and SS2) along with updating the calibration in the Transmission Control Module (TCM). The calibration change allows Modulated Main to remain active during shifts to range as long as throttle remains low (less than 15 percent). This change will decrease the pressure supplied to the SS2 solenoid and the bottom of the C2 latch valve. In addition, the time-outs for the pressure switch will also be increased to decease the opportunity for a code to set. The 3000 and 4000 Product Families Transmissions (all 3000 and 4000 Product Families) will continue to use solenoid P/N 29545638 in the SS1 location. NOTE: WTEC II and III Controls identified this solenoid as ‘G’.

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Copyright © 2009 Allison Transmission, Inc.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 22-WT-06, Rev. B July, 2007 Product Code(s): Page 2 of 2

Interchangeability: The solenoids are completely interchangeable backwards. The solenoids must be used in the locations as shown in Table 1. NOTE: Each solenoid is physically interchangeable and must not be installed in the wrong location. The former solenoid will no longer be available.

Table 1. Location SS1 (G) SS2 (N)

P/N 29545638 29546693

Description (see Figure 1): The current SS1 and SS2 solenoids can be identified by the chamfer and the four radial grooves added to the snout of the solenoid (see Figure 1). Additionally, the last four digits of the part number (‘5638’ or ‘6693’) and a date code will be on the side of the solenoid body. NOTE: 29546693 will have both ‘5638’ and ‘6693’ on the side of the solenoid body.

FLAT SURFACE

CHAMFERED SURFACE

RADIAL GROOVES (4)

FORMER (P/N 29537369)

CURRENT (P/N 29545638) (P/N 29546693)

V10325.01.00

Figure 1.

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Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG Revisions to this SIL are noted by a stripe in the left-hand margin.

26-WT-06, Rev. B September, 2007 Product Code(s): Page 1 of 2

SUBJECT: Allison High Capacity Filters MODELS AFFECTED: 3000 and 4000 Product Families (Includes all B and T Series Models) AFFECTED SERIAL NUMBERS: 6510670912 6610205144 6520066056 and 6620002476 (2 inch Filter) 6520067342 and 6620002521 (4 inch Filter) 9320005689, 9370006284, 9420006679, 9470005459 Introduction: Beginning in July, 2006 High Capacity main/lube filters were placed into production. High Capacity filters allow for increased fluid and filter change intervals in transmissions utilizing TES 295 approved fluid/TranSynd™. High Capacity filters eliminate the requirement of the initial 5000 mile/8000 km/200 hour main filter change. Overhauled transmissions equipped with High Capacity filters will not require an initial 5000 mile/8000 km/200 hour main filter change. Interchangeability: Current High Capacity filters are completely interchangeable with prior Gold Series filters. All prior initial and service Gold Series filter kits are completely cancelled and serviced with current High Capacity filter kits. High Capacity filters can be visually identified (refer to Figure 1). High Capacity filter kits: 2 Inch Filter Kit 4 Inch Filter Kit

P/N 29545776 P/N 29545779

Factory Installed Filters: High Capacity filters installed during transmission production will state “Factory Installed” and the date of manufacture of the filter. High Capacity filters that are labeled “Factory Installed” will not be available for service (refer to Figure 2).

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20091001

Copyright © 2009 Allison Transmission, Inc.

SIL–365

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 26-WT-06, Rev. B September, 2007 Product Code(s): Page 2 of 2

V10425.00.00

Figure 1.

V10426.00.00

Figure 2.

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Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG The change bar in the left-hand margin indicates a serial number correction.

27-WT-06, Rev. A February, 2007 Product Code(s): Page 1 of 5

SUBJECT: Redesigned Retarder Module MODELS AFFECTED: 4000 Product Families (Includes all B and T Series Models) BEGINNING SERIAL NUMBER: 6610204386 6620002036 Introduction As a product improvement, a redesigned retarder module was implemented into production July, 2006. The following components have been redesigned: Retarder Housing Stator Housing C5 Piston C5 Piston Return Spring Assembly P3 Carrier P3 Bearing Output Shaft Assembly (4700/4800 retarder models only) Serviceability Retarder Housing As a product improvement, geometry changes have been made to the retarder housing. Physical differences between the current verses the prior retarder housing is minor. Positive identification can be made by the part number cast into the lower left corner of the retarder housing. Refer to Figure 1 for external differences. Retarder Housing Six Speed Models Seven Speed Models

Current P/N 29545015 29545017

Prior P/N 29542378 29542380

Prior P/N Status Cancelled Cancelled

Current P/N Backwards Compatible Yes Yes

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Copyright © 2009 Allison Transmission, Inc.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 27-WT-06, Rev. A February, 2007 Product Code(s): Page 2 of 5

FORMER

CURRENT VH10465.00.00

VH10466.00.00

Figure 1

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20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

27-WT-06, Rev. A February, 2007 Product Code(s): Page 3 of 5 Stator Housing As a product improvement, geometry changes have been made to the stator housing. The size of the C5 piston antirotation lug has been increased for improved wear characteristics. Physical differences between the current verses the prior stator housing is minor. Positive identification can be made by the part number cast into the lower left corner of the stator housing. Refer to Figure 2 for external differences.

Stator

Current P/N 29544957

Prior P/N 29536771

Prior P/N Status Cancelled

Current P/N Backwards Compatible Yes*

* Requires current C5 piston and C5 return spring assembly.

FORMER

CURRENT VH10467.00.00

SIL

VH10468.00.00

Figure 2 20091001

Copyright © 2009 Allison Transmission, Inc.

SIL–369

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 27-WT-06, Rev. A February, 2007 Product Code(s): Page 4 of 5

C5 Piston and Return Spring Assembly Due to the enlargement of the piston anti-rotation lug, the C5 piston and spring retainer have been redesigned. Refer to Figure 3 for physical differences.

C5 Piston C5 Return Spring Assembly

Current P/N 29544956 29544958

Prior P/N 29503035 29503036

Prior P/N Status Maintained for Service Maintained for Service

FORMER

Current P/N Backwards Compatible No No

CURRENT

FORMER

VH10469.00.00

CURRENT VH10470.00.00

Figure 3

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Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

27-WT-06, Rev. A February, 2007 Product Code(s): Page 5 of 5 P3 Carrier/7-Speed Output Shaft (Retarder) To provide additional contact surface for the outer P3 bearing, a change has been made to the P3 carrier and output shaft, (7-speed models). Material has been removed in the area where the outer P3 bearing race locates. This feature provides more surface contact between the carrier/output shaft and the inner bearing race. The inner race of the outer P3 bearing has reduced in diameter due to the reduction in outside diameter of the carrier/output shaft. Retarder carriers and Retarder 7-speed output shafts will be serviced with a kit. Kit will include the current outer P3 bearing P/N 29544236 and bearing race P/N 29505574. Refer to Figure 4 for physical differences of P3 carrier. NOTE: Existing output bearing installer J 37034 is used to install P/N 29544236 P3 bearing.

P3 Carrier (CR) P3 Carrier (WR) Output Shaft (7-speed)

Current P/N 29544812 29544813 29545018

Prior P/N 29537387 29537200 29542561

Prior P/N Status Cancelled Cancelled Cancelled

FORMER

Current P/N Backwards Compatible with Kit 29545913 29545914 29545915

CURRENT

VH10471.00.00

SIL Figure 4

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PARTS CATALOG PC2456EN

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG Revisions to this SIL are noted by a stripe in the left-hand margin.

6-WT-07, Rev. A September, 2007 Product Code(s): Page 1 of 3

SUBJECT: Redesigned Transmission Seal Material MODELS AFFECTED: 3000 and 4000 Product Families (Includes all B and T Series Models) BEGINNING SERIAL NUMBER: 6510717281, 6520083093 6610220990 9370007661, 9320006231, 9470006080, 9420007560 Introduction: Material of specific seals has been modified to be compatible with DEXRON®-VI fluids. DEXRON®-VI fluids were released to the market in January, 2007. Interchangeability: NOTE: • Transmissions prior to the above serial numbers are not compatible with DEXRON®-VI fluids. • If the prior seal material is exposed to DEXRON®-VI fluid, seal hardening will occur. Seal hardening can result in an inability of the seal to function properly. • Transmissions beginning with the above serial numbers are compatible with DEXRON®-VI and all other Allison-approved fluids. Current seals listed in Chart 1 are serviceable backwards. Current seals can be physically identified by a “D6C” or 8 color marks on the face of the seal. Refer to Figure 1 for physical identifiers. Current seals have been incorporated in seal and gasket kits.

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Copyright © 2009 Allison Transmission, Inc.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 6-WT-07, Rev. A September, 2007 Product Code(s): Page 2 of 3

Chart 1. Prior P/N

Current P/N

29541889

29545518

3000 Input seal

“D6C” on face of seal

29541890

29545519

4000 Input Seal

“D6C” on face of seal

29507528

29544137

3000 Service Single Lip Input Seal

“D6C” on face of seal

29505859

29544138

4000 Service Single Lip Input Seal

“D6C” on face of seal

29540989

29546233

3000 Output Seal

“D6C” on face of seal

29540133

29546234

4000 Output Seal

“D6C” on face of seal

29541266

29546237

4000 Output Seal (service only)

“D6C” on face of seal

29515691

29546238

4000 Output Seal (service only)

“D6C” on face of seal

29545021

29545963

Cooler O-ring

Black (was brown)

29507823

29546229

Fill Tube Seal

“D6C” on top of seal

23045611

29546153

3000 C2 piston ID

8 Pink marks

23045612

29546154

3000 C1 piston ID

8 Light Blue marks

23045614

29546155

3000 C1 piston OD

8 Orange marks

23045615

29546156

3000 Balance Piston OD / 4000 C1 piston OD

8 Yellow marks

23045654

29546157

3000 C5 piston OD

8 Yellow marks

23047920

29546158

4000 C5 piston OD / 4700 C6 piston OD

8 Light Blue marks

23048095

29546159

4000 C2 piston ID

8 White marks

23048096

29546160

4000 C1 piston ID

8 Orange marks

23048104

29546161

4000 Balance piston OD

8 Green marks

29530490

29546162

4700 C5 piston OD

8 Orange marks

29501326

29546163

4000 LU piston OD

8 White marks

29501323

29546164

4000 LU piston ID

8 Red marks

23046868

29546165

3000 LU piston OD

8 Red marks

29503197

29546166

3000 LU piston ID

8 Green marks

29542212

29546251

Kit, 4700/4800 Seal and Gasket

29545935

29546239

Kit, 3000 Seal and Gasket, Straight Through

29543315

29546242

Kit, 3000 Retarder Module Seal and Gasket, Prior to S/N 6510142342

29545921

29546246

Kit, 4000 Seal and Gasket, With Retarder

29545917

29546240

Kit, 3000 Seal and Gasket, Straight Thru (4th Generation)

29544794

29546243

Kit, 3000 Retarder Module Seal and Gasket, Beginning with S/N 6510142342

29544795

29546244

Kit, 3000 Retarder Module Seal and Gasket (4th Generation)

29545918

29546247

Kit, 4000 Seal and Gasket, Straight Through (4th Generation)

29545920

29546248

Kit, 4000 Seal and Gasket, With Retarder (4th Generation)

29545919

29546245

Kit, 4000 Seal and Gasket, Straight Through

29544828

29546252

Kit, 3700 Seal and Gasket (4th Generation)

29545784

29546241

Kit, B 400R Master Overhaul

SIL–374

Part Description

Copyright © 2009 Allison Transmission, Inc.

Identification

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-07, Rev. A September, 2007 Product Code(s): Page 3 of 3

2 OF 8 IDENTIFIER MARKS ON OUTER EDGES

2 OF 8 IDENTIFIER MARKS ON OUTER EDGES

2 OF 8 IDENTIFIER MARKS ON OUTER EDGES 2 OF 8 IDENTIFIER MARKS ON OUTER EDGES

3000/4000 C2 PISTON ID SEAL (P/N 29546153)

V10778.00.00

“P/N 29545518” IDENTIFIER “D6C” IDENTIFIER 9

5

8 51 45

FNI

2

5

D6C

9

U S A

D6C

1

2

18 5 45

3000/4000 INPUT SEAL (P/N 29545518)

V10779.00.00

Figure 1.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted by a stripe in the left-hand margin.

28-WT-07, Rev. A February, 2008 Product Code(s): 65, 66 Page 1 of 2

SUBJECT: Main Valve Body Revision PRODUCTS AFFECTED: 4th Generation Controlled 3000 and 4000 Product Family Transmissions FIRST PRODUCTION S/N: 3000 Product Family; Six-Speed Models 6510782660, 6520090323 3000 Product Family; Seven-Speed Models 6510782782 4000 Product Family; Six-Speed Models 6610244154, 6620006075 4000 Product Family; Seven-Speed Models 6610244287, 6620006289 Introduction: Fourth Generation Main Valve Bodies were revised in December, 2007 to increase the retaining pin diameter for the Converter Regulator and Lube Regulator Valves. All main valve body valve retaining pins will be common after this change. The Converter Regulator Valve Stop is notched to trap the retaining pin. A new stop is released to accommodate the larger diameter retaining pin. Serviceability (see Table 1): The former retaining pin and converter regulator valve stop will be maintained to service former main valve bodies. The former six speed and seven speed main valve bodies will be completely cancelled. Six speed and seven speed main valve body kits are available to use when the former valve bodies are replaced to be sure the correct parts are available. The kits contain (see Figure 1) a new six-speed or seven-speed valve body, two additional 5 mm retaining pins, the current converter regulator valve stop (for the 5 mm pin), and Instruction Sheet 326. RETAINING PIN (P/N 23049345)

CONVERTER REGULATOR STOP (P/N 29546550)

MAIN VALVE BODY 6-SPEED (P/N 29546779) 7-SPEED (P/N 29546815)

V10873.00.00

Figure 1.

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Copyright © 2009 Allison Transmission, Inc.

20091001

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

28-WT-07, Rev. A February, 2008 Product Code(s): 65, 66 Page 2 of 2

Table 1. Part Description Main Valve Body; 6-speed

Main Valve-Body; 7-speed

Retaining Pin Converter Regulator Valve Stop

Current P/N 29546779

29546815

Former P/N 29542923

29542924

Service Former P/N with 29546991

Kit, Main Valve Body—6-speed

Containing:

P/N 29546779 29546550 23049345 29546993

Description Main Valve Body, 6-speed Converter Regulator Stop Retaining Pin, 5 mm Instruction Sheet 326

Qty 1 1 2 1

29546992 Containing:

Qty 1 1 2 1

23049345

29500822

29500822

Kit, Main Valve Body, 7-speed P/N Description 29546815 Main Valve Body, 7-speed 29546550 Converter Regulator Stop 23049345 Retaining Pin, 5 mm 29546993 Instruction Sheet 326 Retaining Pin

29546550

29538477

29538477

Converter Regulator Valve Stop

CAUTION: The current and former Valve Bodies, Converter Regulator Stops, and Retaining Pins can be misassembled. If misassembled, converter pressure and cooler flow and pressure will be higher or lower than they are specified to be. See Table 2.

Table 2. Incorrect Combinations P/N 29546779 or 29546815 29538477 23049345 29542923 or 29542924 29546550 29500822 29546779 or 29546815 29546550 29500822

20091001

Description

Version

Main Valve Body

Current

Converter Regulator Stop Retaining Pin, 5 mm

Former Current

Main Valve Body

Former

Converter Regulator Stop Retaining Pin, 3 mm

Current Former

Main Valve Body

Current

Converter Regulator Stop Retaining Pin, 3 mm

Current Former

Assembly condition

Result

Stop groove is narrower (3 mm) and will not seat properly over a 5 mm pin. Stop will be pushed deeper into the bore and the spring will be under more compression.

Higher cooler flow and higher cooler and converter pressure

Stop groove is wider (5 mm) and will be oversize over a 3 mm pin. Stop will not be pushed as deep into the bore and the spring will be under less compression.

Slightly lower cooler flow and lower cooler and converter pressure

Stop groove is wider (5 mm) and hole is oversize (5 mm) and will not properly fit a 3 mm pin. Stop will not be pushed as deep into the bore, the pin will be loose, and the spring will be under less compression.

Lower cooler flow and lower cooler and converter pressure

Copyright © 2009 Allison Transmission, Inc.

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SIL

PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG P/N 29546993 Page 1 of 2 December, 2007

INSTRUCTION SHEET NO. 326 MAIN VALVE BODY REVISION Introduction Fourth Generation Main Valve Bodies were revised in December, 2007 to increase the retaining pin diameter for the Converter Regulator and Lube Regulator Valves. All main valve body valve retaining pins will be common after this change. The Converter Regulator Valve Stop is notched to trap the retaining pin and a new one is released to accommodate the larger diameter retaining pin. Parts Six speed and seven speed main valve body kits are available to use when the former valve bodies are replaced to be sure the correct parts are available. The kits (see Table 1 and Figure 1) contain a new six-speed or seven-speed valve body, two additional 5mm retaining pins, the current converter regulator valve stop, and Instruction Sheet 326.

Table 1. When replacing:

Use:

P/N Description 29542923 Main Valve Body, 6-speed

P/N Description 29546991 Kit, Main Valve Body, 6-speed kit contains: 29546779 Main Valve Body, 6-speed 29546550 Converter Regulator Stop (for 5 mm pin) 23049345 Retaining Pin, 5 mm 29546993 Instruction Sheet 326 29546992 Kit, Main Valve Body, 7-speed kit contains: 29546815 Main Valve Body, 7-speed 29546550 Converter Regulator Stop (for 5 mm pin) 23049345 Retaining Pin, 5 mm 29546993 Instruction Sheet 326

29542924 Main Valve Body, 7-speed

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Discard: Qty

1 1 2 1

1 1 2 1

Copyright © 2009 Allison Transmission, Inc.

P/N

Description

29542923 Main Valve Body, 6-speed 29538477 Converter Regulator Stop (for 3 mm pin) 29500822 Retaining Pin, 3 mm

29542924 Main Valve Body, 6-speed 29538477 Converter Regulator Stop (for 3 mm pin) 29500822 Retaining Pin, 3 mm

20091001

Qty

1 1 2

1 1 2

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG PC2456EN

P/N 29546993 Page 2 of 2 December, 2007

RETAINING PIN (P/N 23049345)

CONVERTER REGULATOR STOP (P/N 29546550)

MAIN VALVE BODY 6-SPEED (P/N 29546779) 7-SPEED (P/N 29546815)

V10873.00.00

Figure 1 CAUTION: The current and former Valve Bodies, Converter Regulator Stops, and Retaining Pins can be misassembled. If misassembled, converter pressure and cooler flow and pressure will be higher or lower than they are specified to be. See Table 2.

Table 2. Incorrect Combinations P/N Description 29546779 or Main Valve Body 29546815 29538477 Converter Regulator Stop 23049345 29542923 or 29542924 29546550 29500822 29546779 or 29546815 29546550 29500822

20091001

Version Current Former

Retaining Pin, 5 mm

Current

Main Valve Body

Former

Converter Regulator Stop Retaining Pin, 3 mm

Current Former

Main Valve Body

Current

Converter Regulator Stop Retaining Pin, 3 mm

Current Former

Assembly condition

Result

Stop groove is narrower (3 mm) and will not seat properly over a 5 mm pin. Stop will be pushed deeper into the bore and the spring will be under more compression.

Higher cooler flow and higher cooler and converter pressure

Stop groove is wider (5 mm) and will be oversize over a 3 mm pin. Stop will not be pushed as deep into the bore and the spring will be under less compression.

Slightly lower cooler flow and lower cooler and converter pressure

Stop groove is wider (5 mm) and hole is oversize (5 mm) and will not properly fit a 3 mm pin. Stop will not be pushed as deep into the bore, the pin will be loose, and the spring will be under less compression.

Lower cooler flow and lower cooler and converter pressure

Copyright © 2009 Allison Transmission, Inc.

SIL–379

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 11-WT-08 July, 2008 Product Code(s): Page 1 of 86

SUBJECT: Control System Prognostics—Model Year 2009 MODELS AFFECTED: All 3000 and 4000 Product Families, Except 7-Speeds (Includes B and T Series Models) BEGINNING SERIAL NUMBERS: 6510822005 (3000 Product Family) 6520099957 (3000 Product Family) 6610257671 (4000 Product Family) 6620007438 (4000 Product Family)

Preface: The purpose of this SIL is to provide information necessary to understand and service Control System Prognostics for Model Year 2009. Due to the number of pages in this Service Information Letter a Table of Contents is provided.

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PARTS CATALOG PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 11-WT-08 July, 2008 Product Code(s): Page 2 of 86 TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Package Requirements for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Calibration Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Fluid and Filter Requirements and Maintenance Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 CONTROL SYSTEM PROGNOSTICS OPERATION AND DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Oil Life Monitor (OM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Filter Life Monitor (FM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Transmission Health Monitor (TM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Parts Change Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 FILTER LIFE VALVE BODY—DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Assemble Filter Life Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 SHIFT SELECTOR DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 During Normal Operating Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Operation During Diagnostic or Inhibited Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Accessing Oil Level, Prognostics, and Diagnostic Codes Using a Lever Shift Selector . . . . . . . . . . . . . . . . . . . . . . 14 Accessing Oil Level, Prognostics, and Diagnostic Codes Using a Pushbutton Shift Selector . . . . . . . . . . . . . . . . . . 15 Allison Shift Selector Service Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 PROGNOSTICS PACKAGE AND ALLISON DOC™ FOR PC–SERVICE TOOL CHANGES . . . . . . . . . . . . 17 Enabling and Disabling Prognostics Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Calibration Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Prognostic Package Status at Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Prognostics Package Information and Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Oil Life Monitor Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Filter Life Monitor Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Transmission Health Monitor: 3000/4000 Product Families . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Service Indicator (SERVICE TRANS) Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 TRANSHEALTH™ Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Prognostic Messages on J1939 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 PROGNOSTICS DTC TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 DTC P0847 Pressure Switch 2 Circuit Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 DTC P0848 Pressure Switch 2 Circuit High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 DTC P088A Main Filter Deteriorated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 DTC P088B Transmission Fluid Filter Very Deteriorated/Expired . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 DTC P0897 Transmission Fluid Deteriorated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 DTC P2789 Clutch Adaptive Learning at Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 PARTS CATALOG FOR PROGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 3000 Product Family Seal and Gasket Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 3000 Product Family Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 4000 Product Family Seal and Gasket Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 4000 Product Family Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 3000 and 4000 Product Families TCM and Selectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

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INTRODUCTION Allison Transmission, Inc. has introduced control system Prognostics for Model Year 2009 (MY09) beginning with serial numbers listed above for 3000 and 4000 Product Families transmissions except for 7-speed models. Prognostics are designed to give the customer the following benefits: • • • • •

Maximize fluid (oil) life Maximize filter life Maximize clutch life Monitor and indicate when service limits for clutches have been exceeded Allow maintenance to be scheduled to prevent transmission problems

Transmission operating parameters monitored and displayed by the Prognostics feature are: • Oil Life Monitor (OM)—The display message denotes the calculated remaining life of the transmission fluid. • Filter Life Monitor (FM)—The display message denotes operating status of the transmission main fluid filter, based on the measured pressure drop across the filter. • Transmission Health Monitor—The display message denotes clutch life status, as determined by monitored changes and the calculated running clearance of the transmission clutches. Package Requirements for Use Customer and Vehicle OEM use of the Prognostics Package has the following requirements: • Use of Allison approved TES 295 licensed fluid in the transmission. Refer to TES 295 Approved Fluids list. See the Allison Transmission web site (www.allisontransmission.com) for that list. • Use of Allison High Capacity filters. • Prognostics package has been enabled in the TCM calibration. Requires current released Prognostics capable TCM. The former 4th Generation TCMs are not Prognostics compatible. • Transmission control module assembly with Prognostics designed parts. Refer to the parts catalog section and assembly/disassembly section. • OEM chassis harness wire 118 from pin 18 of the TCM connector to pin 17 of the transmission connector. • One of the following Prognostics designed shift selectors: o Allison MY09 pushbutton shift selector with integrated SERVICE TRANS Indicator, an open-end wrench icon o Allison MY09 lever shift selector with integrated SERVICE TRANS Indicator, an open-end wrench icon o OEM-supplied, Allison-approved shift selector combined with either or both of these features: — A service indicator light — A J1939 text message display NOTE: If the Prognostics package is enabled in the TCM but any of the listed Prognostics requirements have not been met, diagnostic codes (DTC) and/or service light activation may occur. For example, if W118 is not in the OEM harness and Prognostics is enabled, an active DTC P0848–PS2 Circuit High occurs and a CHECK TRANS lamp condition is displayed. See Allison Tech Data for detailed Prognostics integration information. Calibration Information The vehicle manufacturer (OEM) specifies whether the Allison Prognostics Package should be a factory installed option for the transmission calibration. An OEM could have the Prognostics Package option set at the factory as one of these choices for the customer: • Available and Prognostics are defaulted ON • Available but Prognostics are defaulted OFF • Prognostics are not available in the TCM calibration.

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The three Prognostics functions are enabled or disabled as a group and cannot be enabled or disabled individually. The OEM may also specify whether Prognostics may be reset by: • The Allison shift selector • A J1939 message • Only with the Allison DOC™ For PC–Service Tool. NOTE: An Allison service outlet can, at customer expense and if Allison requirements are met before TCM recalibration, assist with a TCM calibration change so that MY09 Prognostics are available. Fluid and Filter Requirements and Maintenance Schedules • With Mixture of TES 295 Fluids and non-TES 295 fluids For any vehicle, including vehicles just delivered from the OEM, that have a mixture of TES 295 and NonTES 295 fluid in the transmission system, the Prognostics Package must be turned off and fluid/filter changes must follow the recommendations in Service Tips #1099, available on the Allison Transmission web site (www.allisontransmission.com). Before a vehicle that contained a mixture of Non-TES 295 and Allison-approved TES 295 can use the Prognostics Package and the fluid and filter schedule in Table 1, that vehicle must have two complete oil changes using only 100 percent concentration Allison-approved TES 295 fluid and Allison High Capacity filters. • Change Interval Schedule when Prognostics Package Requirements Fulfilled and Prognostics Package Enabled Table 1. Recommended Fluid/Filter Change Intervals With MY09 Prognostics Package Enabled in 3000 and 4000 Product Families Transmissions (Includes B and T Series Models) General or Severe Vocation Fluids Change Interval (Prognostics ON) Change fluid when indicated by Oil Life Monitor (OM) Prognostics function or at 60 months (five years) whichever occurs first.

Filter Types

Filters Change Interval (Prognostics ON)

Allison High Capacity Main and Lube Filters

Change both fllters when indicated by Filter Life Monitor (FM) Prognostics function between fluid changes or at 60 months (five years) whichever occurs first.

Suction Filter Assembly Kit

Overhaul only

Change main and lube filters with fluid

NOTE: If the Prognostics Package is not enabled in the calibration or other Prognostics Package requirements are not met, do not use the change interval schedule in Table 1 but instead use Service Tips #1099 available at www.allisontransmission.com to determine fluid and filter change interval. NOTE: Required calendar-based fluid and filter change intervals are not monitored by the Prognostics Package so calendar intervals remain applicable to all vehicle installations in addition to other applicable schedule requirements. CAUTION:

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To help avoid transmission damage, transmission fluid and filters must be changed whenever there is evidence of dirt or high temperature conditions. A high temperature condition is indicated when the transmission fluid is discolored, has a strong odor, or has exceeded oil analysis limits.

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CAUTION:

Transmission fluid and filter change frequency is determined by the severity of transmission service. To help avoid transmission damage, more frequent changes may be necessary than recommended in the general guidelines due to operating conditions and duty cycle.

CAUTION:

If Prognostics are turned ON, only Allison approved TES 295 fluids and Allison High Capacity filters may be used. If any other fluids or filters are used, the Prognostics feature MUST BE turned OFF. Prognostics information will not be accurate with any other transmission fluids and could result in missed maintenance activities resulting in transmission damage. If Prognostics functions are not programmed or are turned OFF, refer to the miles/ hours/months fluid and filter change interval charts or visit www.allisontransmission.com, click Service, Fluid/Filter Change Interval, then Fluids, and read the current version of Service Tips #1099 for details.

CONTROL SYSTEM PROGNOSTICS OPERATION AND DISPLAY The Prognostics Package includes the following functions: • Oil Life Monitor • Filter Life Monitor • Transmission Health Monitor Allison DOC™ For PC–Service Tool may be used to review the current status of any of these functions and a history of indicator resets. An Allison shift selector may be used to review the current status of any of these functions provided the function being checked is in its specific display mode. See the selector information section for that procedure. When a specified threshold is detected for any of the prognostic functions the SERVICE TRANS indicator, seen as an open-end wrench in an Allison selector between the range select and range monitor digits, is illuminated to alert the operator. The lamp strategy for the icon varies to communicate to the operator which function has detected that the threshold value was reached, e.g., flashing or steady lamp. NOTE: Failure to attend to a service condition illustrated by an illuminated lamp and then to reset the SERVICE TRANS indicator within a defined operating period will result in illumination of the CHECK TRANS light and an active diagnostic code (DTC)— indicating the increased probability that the service condition will develop into a more serious condition. Oil Life Monitor (OM) The display message, seen in Allison DOC™ For PC–Service Tool or an Allison shift selector, denotes the calculated remaining life of the transmission fluid. This value is based on the established life for the required baseline fluid, and then is continuously adjusted for cumulative effects of such operating parameters as operating time, retarder operation, output shaft revolutions, and shift frequency. OM Display: The selector display is a two-digit number, denoting percentage of fluid life remaining. New fluid is displayed as 99 percent. Minimum value displayed is 00 percent. Allison DOC™ For PC–Service Tool displays from 100 percent down to minus (–) 100 percent. OM TRANSMISSION SERVICE Condition: The SERVICE TRANS indicator is illuminated, denoting a required change of transmission fluid, when the remaining fluid life reaches approximately 1 percent. The indicator will be lit steadily upon each initialization of the TCM, and will remain on steady for approximately 1–2 minutes after the first selection of a drive range each time, until service is performed and the indicator is reset. Failure to perform maintenance and reset the SERVICE TRANS indicator within a defined period will result in the illumination of the CHECK TRANS light and diagnostic code P0897, Transmission Fluid Deteriorated, being set. P0897 indicates that the remaining fluid life has reached 1 percent. SIL–384

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG 11-WT-08 July, 2008 Product Code(s): Page 6 of 86 OM Reset: The function may be reset by one of the following methods:

• Message over the SAE J1939 communication interface. • With the ignition ON and the engine OFF, shift between N D N D N R N, pausing briefly (less than 3 seconds) between shifts, to reset the value displayed on the shift selector to 99 percent. • Display the Oil Life Monitor information and press and hold the MODE button of an Allison shift selector for ten seconds. • Reset by using the specific Action Request in the Allison DOC™ For PC–Service Tool. The SERVICE TRANS indicator is illuminated briefly following a reset to acknowledge that the reset was successful. Allison DOC™ For PC–Service Tool may be used to enable a CMC within the Prognostics Customer Modifiable Constant (CMC) Group to restrict reset to the service tool only. If resets are restricted to the service tool only, the selector will not be able to reset the function. OM History: A historical record of the last six (6) resets, including mileage at the time of each reset, may be viewed using the Allison DOC™ For PC–Service Tool. NOTE: Required calendar-based fluid change intervals are not monitored by this function and those intervals remain applicable to all vehicle installations in addition to the above. Filter Life Monitor (FM) Filter Life Monitor indicates when the filters require changing. The display message denotes operating status of the transmission main filter, based on the measured pressure drop across the filter. The Prognostics pressure switch is activated when fluid exiting the main filter drops below a pre-determined pressure. Both the main and lube filters must be changed when the SERVICE TRANS indicates the main filter should be changed. The differential pressure limit is verified for a period of time to be sure there is no false filters change indication. The feature is not functional until transmission sump temperatures are between 40°C (105°F) and 150°C (302°F). The feature is not available with sevenspeed transmission models. FM Display: An acceptable filter life status is displayed as “OK” in the shift selector. An unacceptable filter life status is displayed as “LO” in the shift selector. Allison DOC™ For PC–Service Tool indicates the Filter Life Monitor Expired as YES or NO. FM TRANSMISSION SERVICE Condition: Once the programmed threshold for maximum filter pressure drop has been observed and verified, a diagnostic code P088A–Main Filter Deteriorated—is set to indicate that the filter has reached the end of its designed life. The SERVICE TRANS icon flashes up to two minutes at “key on” after D (Drive) is selected. Thereafter, the indicator illuminates and flashes upon each TCM initialization, continuing to flash for 1–2 minutes after the first selection of a drive range each time, until service is performed and the indicator is reset. Failure to perform maintenance and reset the monitor after a calibration-defined number of warnings will result in the illumination of the CHECK TRANS light. When the CHECK TRANS has been illuminated for this purpose, the TCM will register an additional diagnostic code (P088B–Very Deteriorated Filter). FM Reset: The feature will reset automatically when the control main fluid filter has been changed and the pressure drop across the filter no longer exceeds the threshold value. The Lube filter must be changed with the main filter. The SERVICE TRANS indicator will illuminate briefly following a reset to acknowledge that the reset was successful. Manual resets may also be performed by one of the following methods: • With the ignition ON and the engine OFF, shift between N R N R N D N to reset the value displayed on the shift selector to OK. • Display the Filter Life Monitor information and press and hold the MODE button of an Allison shift selector for ten seconds. • Message over the SAE J1939 communication interface. NOTE: The Filter Life Monitor will trigger the SERVICE TRANS icon following a reset if the Filter Life indicator switch re-opens again. 20091001

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Allison DOC™ For PC–Service Tool may be used to enable a CMC within the Prognostics Customer Modifiable Constant (CMC) Group to restrict reset to the service tool only. If resets are restricted to the service tool only, the selector will not be able to reset the function. FM History: The Allison DOC™ For PC–Service Tool may be used to display the amount of transmission operation from the initial service indication until the service reset. NOTE: Required calendar-based filter change intervals are not monitored by this feature and remain applicable to all vehicle installations in addition to the above. Operation of Filter Life Valve and Pressure Switch (PS2) Pressure Switch 2 (PS2), also known as the Filter Life Switch, is used to monitor the pressure difference between main pressure before the filter and lockup clutch pressure as a method to monitor the main filter for excessive filter restriction. See Figure 1. When the main filter is in an unrestricted state and lockup clutch is applied, the switch is depressurized and in its Normally Closed (NC) position which completes a circuit between wire 118 and analog returns wire 158. Allison DOC™ For PC– Service Tool will show PS2 is EXHAUSTED. The Filter Life Valve is de-stroked off the return spring in this condition because lockup pressure is sufficiently high enough to keep main pressure (before the filter) from stroking the valve. When the main filter gets excessively restricted by debris, lockup pressure will drop enough that the Filter Life Valve strokes because of the higher main pressure (before the filter) acting on the other end of the Filter Life Valve which compresses the return spring. This situation allows control main pressure through the valve to PS2 which pressurizes the switch. This then opens the PS2 switch and voltage is sensed on wire 118. Allison DOC™ For PC–Service Tool will show PS2 PRESSURIZED.

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MAIN CIRCUIT FILTER

FILTER LIFE VALVE

MAIN PRESSURE (BEFORE FILTER)

EX FILTERED MAIN

PS 1

CONTROL MAIN TCC FLOW

PUMP

FILTERED MAIN

SUCTION FILTER

EX SUMP

LUBE

MAIN FLOW

FILTER LIFE VALVE HYDRAULIC SCHEMATIC

V11111.00.00

Figure 1. Filter Life Valve Hydraulic Schematic

Transmission Health Monitor (TM) The display message, seen in Allison DOC™ For PC–Service Tool or an Allison shift selector, denotes clutch life status, as determined by monitored changes and the calculated running clearance of the transmission clutches C1, C2, C3, C4, and C5. TM Display: An acceptable clutch life status is displayed as “OK” in the shift selector. An unacceptable clutch life status is displayed as “LO” in the shift selector. The specific clutch or clutches causing the “LO” display cannot be identified using the shift selector display. Allison DOC™ For PC–Service Tool displays clutch condition as “OK” or “NOT OK” for each clutch, C1 through C5. Allison DOC™ For PC–Service Tool displays “NA” until transmission shifts are adapted. TM TRANSMISSION SERVICE Condition: The SERVICE TRANS indicator will be illuminated, indicating the need for clutch maintenance, when the remaining clutch life reaches approximately 10 percent, or if the running clearance exceeds a maximum value which may indicate a non-wear-related issue. Thereafter, the indicator is lit upon each initialization of the TCM, and will remain on steady during all vehicle operation until service is performed and the indicator is reset. Additional troubleshooting is required to be sure clutches require replacing.

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TM Reset: The feature will reset itself automatically after maintenance/repair is done to correct the condition that caused the warning for excessive clutch clearance. The indicator can also be manually reset using the Allison DOC™ For PC– Service Tool diagnostics program if necessary. After a number of warnings occur from the SERVICE TRANS indicator without correcting the condition, the CHECK TRANS light will illuminate and diagnostic code P2789— Clutch Adaptive Learning at Limit— activates. TM History: The Allison DOC™ For PC–Service Tool may be used to display the amount of transmission operation from the initial service indication until the service reset. Parts Change Information: NOTE: Refer to the parts catalog section of this publication for current parts numbers information. This section is an overview of parts compatibility and serviceability information. Control module assembly and components were redesigned for Prognostics features. Backwards compatibility and serviceability of transmissions prior to the serial number breakpoints for Prognostics is noted next to the parts description. See the parts catalog section of this publication for part number information. • Control Module Assemblies (All) – New assemblies are backwards compatible for all types MD/HD Shallow/ Medium combinations. All the former control module assemblies have been completely canceled and superseded with the new control module assemblies listed in the parts catalog section of this publication. Some detail parts of these assemblies must not be intermixed with non-prognostic control module assemblies as listed here. o Oil Transfer Plate (Channel Plate) – Not backwards compatible with former oil transfer plate. Former part has been maintained for service of serial numbers prior to the breakpoints. o

Channel Separator Plate - Not backwards compatible with former channel separator plate. Former part has been maintained for service of serial numbers prior to the serial number breakpoints.

o

Main Valve Body - Not backwards compatible with former main valve body. Former part has been maintained for service of serial numbers prior to the breakpoints. Alignment pin location has been changed between new and former main valve body and new and former channel separator plates. — Exhaust Check Valve Pin - Not backwards compatible with former retaining pin. The former pin has been maintained for service of serial numbers prior to the breakpoints. — Converter Regulator Stop — Not backwards compatible with former main valve body and valve. Former valve stop has been maintained for service of serial numbers prior to the breakpoints. — Solenoid Separator Plate – The new solenoid separator plate is backwards compatible with the former plate. The former solenoid separator plate has been completely canceled and superseded with the new plate o Internal Harness - Not backwards compatible with former Internal Harness. Former part has been maintained for service of serial numbers prior to the breakpoints.

The new Filter Life Valve Body Assembly listed below has been added to the control module assembly. It may not be retrofitted to the former control module assemblies. Prognostics will not work with former design hardware. See the following section of this publication for assembly and disassembly information for the Filter Life Valve Body Assembly. See the parts catalog section of this publication for part number information. • Filter Life Valve Body Assembly includes these parts: o Filter Life Valve Body o Filter Life Valve o Return Spring o Valve Stop o Retaining Clip o Pressure Switch 2 (filter life) o M6 x 45 long Screws (4) SIL–388

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• TCM – Type A53 TCM is backwards compatible with all former and current 4th Generation TCM types used in 3000 and 4000 Product Families including B and T Models. Service these vehicles with Type A53 TCM. The blank TCM part number is 29545538. • Shift Selectors – New pushbutton and lever selector assemblies for Prognostics are also backwards compatible to their former counterparts, All the former selector assemblies have been completely canceled and superseded with the new selectors. See the parts catalog section of this publication to determine which selector is needed for the vehicle. Using a former non-Prognostics capable shift selector with a Prognostics enabled transmission result in a DTC being set. • Seal and gasket kits – MY09 Straight-Through, Control Module, and Retarder Seal and Gasket kits have been released to service MY09 transmissions. See the parts catalog section of this publication for part numbers of kits that have been added. Seal and Gasket kits for non-Prognostics transmissions prior to the S/N breakpoints are maintained for service as well.

FILTER LIFE VALVE BODY—DISASSEMBLY AND ASSEMBLY The Filter Life Valve Body Assembly includes these parts listed here and shown also in Figure 2. • • • • • • •

Filter Life Valve Body Filter Life Valve Return Spring Valve Stop Retaining Clip Pressure Switch 2 (filter life) M6 x 45 long Screws (4)

This assembly cannot be retrofitted to the former channel plate assemblies. All updates listed in this section and all other requirements must be met to use Prognostics features: Disassembly The Filter Life Valve Body is retained to the channel plate by four bolts. Three of the bolts also retain the pressure switch assembly.

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1

2

3

4

5 6 7 8

FILTER LIFE VALVE BODY ASSEMBLY

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Figure 2. Filter Life Valve Body—Disassembled View

Remove Filter Life Valve Body 1. Disconnect internal wiring harness connector (1) from the filter life valve body assembly. 2. Remove four bolts (2) retaining valve body (4) and pressure switch (3) to the channel plate. 3. Remove valve body (4). 4. Remove pressure switch (3). Disassemble Filter Life Valve Body (Figure 2) Special Tools Required: J 47942—valve spring compressor 1. 2. 3. 4. 5. 6.

Place filter life valve body assembly (4) on the work surface with the machined-side up. Using J 47942, compress valve spring (6) enough to remove valve retaining clip (8). Remove valve retaining clip (8). Remove valve stop (7), spring (6), and valve (5). Inspect all parts for wear, damage, or burrs. Replace parts that are worn or damaged. Inspect pressure switch (3) and its wiring leads for damage or wear. Inspect pressure switch connector (1) for damage or loose pins. Replace the pressure switch if excessive wear or damage is found. Repair or replace the connector as required.

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11-WT-08 July, 2008 Product Code(s): Page 12 of 86 Assemble Filter Life Valve Body (Figure 2) Assemble Filter Life Valve Body Special Tools Required: J 47942—valve spring compressor 1. 2. 3.

With filter life valve body machined side up on the work surface, install valve (5), spring (6), and valve stop (7). Using J 47942, compress spring (6) far enough to install retaining clip (8). Install retaining clip (8) so that the clip is below the machined surface.

Install Filter Life Valve Body 1. 2. 3. 4. 5.

Position valve body assembly (4) on channel plate assembly so that four bolt holes align with their threaded holes in the channel plate. Install pressure switch (3) assembly, wire leads up, onto the machined area of the valve body so that the pressure switch assembly bolt holes align with three valve body bolt holes. Install four bolts (2) retaining the pressure switch and valve body. Tighten four bolts finger-tight. Tighten four bolts (2) to 10–13 N·m (7–10 lb ft). Connect the internal wiring to the pressure switch connector.

SHIFT SELECTOR DISPLAY During Normal Operating Conditions DISPLAY

DESCRIPTION

Select

During normal operation, this display indicates the gear range that has been selected.

Monitor

During normal operation, this display indicates the actual gear in which the transmission is currently operating. If the vehicle is equipped with dual shift selectors, the inactive selector displays a dash (—) in both SELECT and MONITOR display locations.

Service Indicator

This light is functional only if Prognostics are enabled in the TCM controls light calibration. Illuminated at start-up for a bulb check, this indicator is then (Wrench icon) turned off if no service conditions exist.

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Operation During Diagnostic Or Inhibited Conditions DISPLAY

DESCRIPTION

DO NOT SHIFT

During a DO NOT SHIFT condition, the SELECT display on shift selector is illuminated: blank. The MONITOR display indicates the range in which the transmission is locked. The CHECK TRANS light is also be activated.

Flashing Display:

The flashing display indicates a requested shift is either temporarily or permanently inhibited. The inhibit may clear if the cause of the inhibit clears within 3 seconds of the shift request. Otherwise, the operator must re-select the desired range.

SERVICE TRANS Indicator

Illumination of this icon is integral to all Allison shift selectors except strip pushbutton selectors and functional only if Prognostics are enabled in the TCM controls calibration. This indicator is illuminated upon the detection of a service issue relating to clutch, filter, or fluid life. This indicator appears as an open-end wrench between the select and monitor display. When the icon is on steady it means the transmission requires attention for either fluid or clutch system maintenance (check DTCs to determine which). When the icon is flashing the transmission requires filter maintenance.

Illumination of all segments

If all segments of the display are on for more than 12 seconds, the TCM has not completed initialization. A diagnostic code is associated with this condition.

Blank Display:

This condition indicates either lack of power to the selector or the CAN (J1939) Link is failed. Continuous blank indicates loss of power to the selector. If the blank display changes to a single or double cat-eye display, other conditions exist. See cat-eye discussions below.

Single Cat-Eye: (-/-)

This display indicates a selector fault other than loss of power and is always accompanied by a selector-related diagnostic code. The single cat-eye is displayed in the SELECT location immediately after the fault is detected.

Double Cat-Eyes (-/-)(-/-):

This display indicates a failure of the CAN communication link and is always accompanied by a diagnostic code. The cat-eyes are illuminated in both the SELECT and MONITOR locations after approximately 12 seconds of blank display.

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HOLD OVERRIDE BUTTON

HOLD OVERRIDE BUTTON

MODE ID

MODE INDICATOR (LED)

MODE INDICATOR (LED)

1 2 3 4 5 D N R

R N D 6 5 4 3 2 1

MODE BUTTON

*

DIGITAL DISPLAY DISPLAY MODE DIAGNOSTIC BUTTON

SIX-SPEED, LEFT-HAND LEVER SELECTOR

MODE BUTTON MODE ID DIGITAL DISPLAY

*

DISPLAY MODE DIAGNOSTIC BUTTON

SEVEN-SPEED, RIGHT-HAND LEVER SELECTOR

CONTOURED BEZEL

DIGITAL DISPLAY* MODE ID R N D

MODE

MODE

R

MODE

N D

MODE INDICATOR (LED) MODE BUTTON Push simultaneously to enter diagnostic mode and fluid level check

PUSHBUTTON SELECTORS

*NOTE: The first number displayed in the digital display is the highest forward range available and second number is range attained in selected position. Visually confirm that the range selected was attained. If display is flashing, shift is inhibited.

SERVICE ICON SERVICE ICON

Location of service icon on vertical and horizontal digital display

V11058.00.00

Figure 3. Typical Allison 4th Generation MY09 Prognostics Shift Selectors

Accessing Oil Level, Prognostics, And Diagnostic Codes Using A Lever Shift Selector

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The DISPLAY MODE/DIAGNOSTIC (DMD) button (refer to Figure 3) provides access to: • Fluid level information • Prognostics information, • Diagnostic code information.

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To access oil level, Prognostics, and diagnostic codes: • • • • • • • •

Move the shift lever to N and apply the parking brake. Press the DISPLAY MODE/DIAGNOSTIC button once to access oil level information (if an OLS is installed). Press the DMD again to access the Oil Life Monitor. Press the DMD again to access the Filter Life Monitor. Press the DMD again to access the Transmission Health Monitor. Press the DMD again to access the diagnostic code information. Press the MODE button to view subsequent code positions d2 through d5. To exit the diagnostic code mode, move the shift lever to another position.

Accessing Oil Level, Prognostics, And Diagnostic Codes Using A Pushbutton Shift Selector (Refer To Figure 3) To access oil level, Prognostics, and diagnostic codes, do the following (refer to Figure 3): • Select N and apply the parking brakes. • Simultaneously press the ↑ (Up) Arrow and ↓ (Down) Arrow buttons once to access oil level information (if an OLS is installed). • Simultaneously press the ↑ (Up) Arrow and ↓ (Down) Arrow buttons again to access the Oil Life Monitor. • Simultaneously press the ↑ (Up) Arrow and ↓ (Down) Arrow buttons again to access the Filter Life Monitor. • Simultaneously press the ↑ (Up) Arrow and ↓ (Down) Arrow buttons again to access the Transmission Health Monitor. • Simultaneously press the ↑ (Up) Arrow and ↓ (Down) Arrow buttons again to access the diagnostic codes. • Press the MODE button to display the next code. Repeat for code positions d3 through d5. • Press N (Neutral) to exit the diagnostic code mode.

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11-WT-08 July, 2008 Product Code(s): Page 16 of 86 Allison Shift Selector Service Indicator The following tables illustrate how to access each Prognostic function on the Allison pushbutton and lever shift selectors. Table 4. Allison Pushbutton Shift Selectors Up/Down Arrow Buttons Pressed Simultaneously

1st press (A delayed fluid level check may occur)

2nd press

3rd press

4th press

Indications

SELECT

MONITOR

Delayed fluid level check. The dashes are followed by a countdown from 8 down to 1 or a numerical (alphabetical for MY08) fault code that indicates conditions are not proper to receive the fluid level information or there is a system malfunction.

“–”

“–”

Fluid level

“o”

“L”

Fluid level is within the correct fluid level zone

“o”

“K”

Represents low fluid level

“L ”

“o ”

The number of quarts the transmission is low

“0”

“2”

Represents high fluid level

“H”

“I ”

The number 1 indicates 1 quart of fluid above the full transmission level

“0”

“1”

Oil Life Monitor

“O”

“M”

“some number from 9 to 0”

“some number from 9 to 0”

Filter Life Monitor

“ F”

“M”

Present life of filters is OK

“O”

“K”

Present life of filters is low

“L”

“O”

Transmission Health Monitor

“ T”

“M”

OK clutch wear is acceptable

“O”

“K”

One or more clutches have worn enough to alert the TCM*

“L”

“O”

Oil life remaining will range from 99 percent down to 00

Press and hold MODE button to reset display monitor (Oil Life Monitor and Filter Life Monitor). Clear diagnostic codes when displaying any code.

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* The specific clutch or clutches which caused a “LO” display cannot be determined by the shift selector

To exit the fluid level display mode, press any range button on the pushbutton shift selector or press the DISPLAY MODE/DIAGNOSTIC button on the lever shift selector.

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PROGNOSTICS PACKAGE AND ALLISON DOC™ FOR PC–SERVICE TOOL CHANGES Allison DOC™ For PC–Service Tool was updated in order to monitor, edit, and program the Prognostics Package parameters stored within the TCM. Enabling and Disabling Prognostics Package To enable and disable the Prognostics Package see the following information: • Shift selector Reset functions “disabled” is not a programmable CMC. This feature is only available within specific calibrations. • If the Shift Selector Prognostic Control is turned OFF in the calibration, Allison DOC™ For PC–Service Tool reprogramming is required to turn On or Off the Prognostic Package. • If the Shift Selector Prognostic Control CMC is turned ON in the calibration, the shift selector RESET can turn On or Off the Prognostic Package. • Allison DOC™ For PC–Service Tool must be in reprogramming mode to turn ON or Off the Prognostic Package even with the Shift Selector Prognostic Control CMC ON. • When Allison DOC™ For PC–Service Tool is used to change the Prognostic Package CMC, a warning message is displayed: “The Allison Prognostic Package requires TES 295 fluid. Do you still want to enable this CMC?” • Allison DOC™ For PC–Service Tool has several new screens to display prognostic information. • Prognostics is not available for 3000/4000 7-speed valve bodies—Prognostic screen is not displayed and Prognostic CMCs are set to “Not Available” • When Prognostic is disabled—Prognostic screen is not shown and Prognostic CMCs are set to “Not Available”. Calibration Information Screen

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11-WT-08 July, 2008 Product Code(s): Page 18 of 86 Prognostic Package Status at Main Screen

Prognostics Package Information and Data The primary information screen displays Oil Life Monitor, Filter Life Monitor Information, and Transmission Health Monitor by specific clutch. • • • •

Will list Hours, Output Revs. and Miles if N/V information is entered. Display on front screen will notify technician how long SERVICE TRANS has been active. Displays Oil and Filter Life information. Displays the amount of transmission operation from triggering event until service reset.

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Oil Life Monitor Information: • Allison DOC™ For PC–Service Tool displays “Oil Life Remaining % (For TES 295 only)”. • When recalibrating the TCM to a new CIN with TCM Reflash, Oil Life data will stay in TCM. • When installing a new TCM; the following options should be considered to update or input Oil Life data into new TCM in the order they are listed: o Allison DOC™ For PC–Service Tool / TCM Reflash used to extract and restore o Technician allowed to input remaining % using Allison DOC™ For PC–Service Tool in Reprogramming mode o TCM Software will count down from this new value instead of 100% o Start Oil Life Monitor at 100% if no data transfer or user input o Reset Oil Life Monitor will be an Action Request in Allison DOC™ For PC–Service Tool — 1/2000 – Reset Oil Life Monitor resets both Oil Life Monitor and Filter Life Monitor o Oil Life current revs limit and current hours limit displayed on Prognostics screen o Oil Life Resetting History displayed on Prognostics screen (Output Revs, Revs Limit, Hours, Hours Limit, and Miles, Miles Limit (with N/V user input)) — Only the most recent change displayed if Allison DOC™ For PC–Service Tool Reprogramming is not enabled — TCM software is setup so the reset history counter can not be abused, i.e. the engine must run a few hours before another reset is allowed Filter Life Monitor Information: • Displays Filter Monitor Expired state and Filter Remaining Life (1000 and 2000 Product Families uses Remaining Life since PS2 switch not used). • Wire 118 is not displayed on I/O screen in Allison DOC™ For PC–Service Tool since it is not an I/O Function. • Action Request Reset of Filter Life Monitor for 1K2K only. Transmission Health Monitor: 3000/4000 Product Families • Monitors C1, C2, C3, C4, and C5 clutches. When maintenance conditions exist, a specific strategy for illuminating the service indicator light is sent by the system. The SERVICE TRANS is integrated as a wrench icon in Allison selectors for 3000/4000 Product Families. • TCM sends Allison DOC™ For PC–Service Tool the status of each clutch o Either: OK or Not OK for each clutch o OK=GREEN, Not OK = RED o No need for % of clutch life o Static Data Collection tool in Allison DOC™ For PC–Service Tool to be used if actual data is needed

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11-WT-08 July, 2008 Product Code(s): Page 20 of 86 Service Indicator (SERVICE TRANS) Lamp • Action Request to test lamp • Status displayed on Prognostic Screen • If Active, the reason will be displayed.

TRANSHEALTH™ Report • • • • •

New format of data being sent to Allison DOC™ For PC–Service Tool—Status instead of VR data Reprogramming must be enabled in Allison DOC™ For PC–Service Tool to generate report Adds Prognostic screen data to the report User will still have to input the same information that they currently do today in order to get a report TRANSHEALTH™ Monitor feature not included

Prognostic Messages on J1939 • Transmission Oil Life Remaining o Status broadcast as a percentage from 100 to –100 o OM Resets can be done via J1939 • Transmission Oil Filter Switch o Broadcast Switch Status for 3000/4000 only o Broadcast status for Filter Life Percentage Remaining for 1000/2000 only o Capable of being reset via J1939 o SERVICE TRANS Indicator (seen as wrench icon in Allison 3000/4000 selector)—Status and Source will be broadcasted and Status can be controlled (Reset).

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PROGNOSTICS DTC TROUBLESHOOTING Introduction NOTE: Refer to TS3989EN 3000 and 4000 Product Families Troubleshooting Manual for connector service information.

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DTC P0847 Pressure Switch 2 Circuit Low END VIEW OF 20-WAY CONNECTOR

END VIEW OF 80-WAY CONNECTOR

1

6

7

10

11

14

15

20

61

80

41

60

21

40

1

20

TO RETARDER CONTROL DEVICES RETARDER REQUEST SENSOR (RESISTANCE MODULE) A

PWM THROTTLE SOURCE

B

C

TCM THROTTLE POSITION SENSOR (TPS) OR ELECTRONIC BRAKING (EBS) RTDR PRESSURE SENSOR

WIRE 156 WIRE 112

C

WIRE 144

B

WIRE 158

A RETARDER TEMP ENGINE TEMP

WIRE 175 WIRE 135

TRANSMISSION ANALOG RETURN OIL LEVEL HALL A C EFFECT B SUMP TEMP

19 16

15 18

PS1 PS2 NC* NC*

3 17

56

RETARDER REQUEST SIGNAL

12

5V SENSOR VOLTAGE

44

THROTTLE POSITION OR RTDR PRESSURE SIGNAL

58

ANALOG RETURN

75

RETARDER TEMP

35

ENGINE WATER TEMP

16

OIL LEVEL SENSOR

54

SUMP TEMP

77

PS1 DIAGNOSTIC PRESSURE SWITCH PS2 FILTER LIFE SWITCH

WIRE 158 WIRE 112

WIRE 116 WIRE 154 WIRE 177 WIRE 118

18

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* NORMALLY CLOSED V11114.00.00

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DTC P0847 Pressure Switch 2 Circuit Low Description P0847–Pressure Switch 2 Circuit Low is a diagnostic trouble code (DTC) used in six-speed 3000/4000 transmission system with an optional filter life detection feature. Pressure Switch 2 (PS2), also known as the Filter Life Switch, monitors the pressure difference between main pressure before the filter and lockup clutch pressure as a method to monitor the main filter for excessive filter restriction. When the transmission is not using lockup, i.e., in Converter Mode, the PS2 switch state is expected to be PRESSURIZED because Lockup pressure is not present. Since Control Main pressure opens or PRESSURIZES the PS2 switch while in Converter Mode and because the Filter Life Indicator valve is stroked by Main Pressure, the circuit should be detected as HIGH at TCM pin 18 since the voltage is pulled-up to about 5 volts internally by the TCM. The Converter Flow valve (Lockup Valve) is supposed to be de-stroked at this time since the TCC solenoid is not commanded ON in Converter Mode. The commanded valve position for the Converter Flow Valve (Lockup Valve) is de-stroked and off the return spring while in Converter Mode which is verified by the TCM from a PS2 switch state perspective if the circuit is seen as HIGH. If PS2 is detected to be in the LOW state, i.e., a Normal Closed (NC) switch state which then allows a completed circuit between W158, Analog Return, and W118 and also while in Converter Mode, DTC P0847–PS2 Circuit LOW will activate and turn on the CHECK TRANS light. The PS2 switch circuit should be HIGH (open or PRESSURIZED) in Converter Mode during normal operation. The PS2 switch circuit should be LOW (closed or EXHAUSTED) with ignition ON, engine not running during normal operation since W118 completes a circuit through the switch to W158, Analog Return. If the switch circuit is detected open (HIGH or PRESSURIZED) with ignition ON, and engine not running then DTC P0848 will set. If P0847 is active, possible causes to investigate include issues with the Lockup Valve, TCC solenoid, TCC solenoid valve, PS2 switch, internal harness, chassis harness, or TCM. Conditions for Running the DTC • Prognostics Package enabled by calibration • 40°C (104°F)