Trabajo Final de Diseño de Plantas 2013

I.

INTRODUCCION

En la actualidad el consumo humano de bebidas carbonatas aumenta de forma creciente debido a ser una bebida suave, no alcohólica y de un sabor  agradable dado por los ingredientes naturales o artificiales

utilizados en su

elaboración. La bebida carbonatada es una bebida cuyo sabor proviene de sustancias aromatizantes idénticas a las naturales fabricadas de forma química y también contienen colorantes artificiales. En este trabajo diseñaremos de forma minuciosa una planta de elaboración de bebidas carbonatadas denominada “ Sexy Cola” teniendo en cuenta su

situación actual, como base fundamental para la creación del diseño de esta planta.

OBJETIVOS:

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II. REVISIÓN BIBLIOGRÁFICA 2.1. Norma técnica de bebidas carbonatadas 2.1.1. Definiciones y terminología Bebidas carbonatadas. Es una bebida no alcohólica que se obtiene por disolución de dióxido de carbono (Anhídrido Carbónico) disuelto.  Agua mineral o soda. Es una bebida carbonatada que se obtiene por  disolución de dióxido de carbono (Anhídrido Carbónico) en agua tratada que contiene sólidos minerales disueltos (cloruros, bicarbonatos y sulfatos) y es sometida a un proceso p roceso tecnológico apropiado.  Agua gaseosa con sabor, Es una bebida carbonatada que se obtiene por 

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2.1.1.4. Lote de producto. Es una cantidad ca ntidad determinada de envases que se s e somete a inspección como conjunto unitario, cuyo contenido es de características similares o ha sido fabricado bajo condiciones de producción presumiblemente uniforme y que se identifican por tener un mismo código o clave de Producción. CLASIFICACIÓN Y DESIGNACIÓN 2.1.2.1. Clasificación. Las aguas gaseosas con o sin sabor se clasificaran en un solo grado de calidad en cuanto a sus escritos de presentación. 2.1.2.2. Designación.

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2.1.3.2. Requisitos físicos y químicos El agua mineral o soda deberá contener un mínimo de un volumen de gas absorbido en un volumen de agua (véase nota) Nota: El volumen de gas, es el volumen dióxido de carbono (anhídrido carbónico) que absorbe el agua a la presión atmosférica normal (101, 133 Kpa = 760 mm Hg) y a temperatura de 15.56 °C. El agua gaseosa con sabor  deberá cumplir con los requisitos especificados en el cuadro 1. Cuadro 1: Requisitos fisicoquímicos de las aguas gaseosas con sabor.

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2.1.5. Contaminantes No deberán estar presentes en el producto terminado, en cantidades mayores a las expresadas en el Cuadro 3, las sustancias que allí se indican.

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

Cítrico, adipico, fumárico, tartárico, láctico, málico y acético en cantidad no mayor a 5000 mg/Kg.



Fosfórico, en cantidad no mayor de 700 mg/Kg en el producto terminado.



Cualquier otro aprobado por la Autoridad Sanitaria.

2.1.6.3. Colorantes  Artificiales. Se permitirá la adición en cantidad no mayor a la indicada en el producto terminado, de los siguientes colorantes: 

Amaranto (FD & C rojo N° 2), 100 mg/kg



Azul Brillante (FD & C azul N° 1 ), 100 mg/kg

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2.1.6.4. Sabores Naturales y/o Artificiales. Se podrá podr á usar sabores naturales y/o artificiales en cantidades suficientes para lograr el efecto deseado en el producto. 2.1.6.5. Agentes Enturbiantes. Se podrán usar usa r los siguientes agentes que producen turbiedad: goma acacia, aceite vegetal, aceite esenciales cítricos.

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

Citrato isopropílico

en cantidad limitada por

práctica correcta de

fabricación. 

Hidroquinona terbutílica en cantidad no mayor a 0. 2 mg/kg.

2.1.6.8. Sustancias Conservadoras. Se podrá usar Acido Benzoico Sórbico o sus sales correspondientes de sodio o potasio (solo o mezclado) en

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2.1.6.11. Reguladores de Acidez Se permitirá el uso de las siguientes sales de calcio, ca lcio, magnesio, potasio y sodio: acetatos, bicarbonatos, carbonatos, car bonatos, cloruros, citratos, fosfatos--gluconatos, lactatos y sulfatos.

2.2. Bebidas carbonatadas

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 A pesar de este importante crecimiento, el sector todavía ofrece un potencial relevante de expansión. El Perú es uno de los países con menor consumo per  cápita de gaseosas en América Latina, 40 litros al año en el año 2004, y 58.1 litros para el año 2012, muy por debajo del promedio regional de 110 litros anuales. No obstante, para que este potencial se materialice, sería necesario un aumento del ingreso disponible de la población.

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3.1.

El producto y el sector 

El presente reporte analiza la industria peruana de bebidas gaseosas, la cual forma parte de la rama de alimentos, bebidas y tabaco en la clasificación de las cuentas de producto del Instituto Nacional de Estadística e Informática (INEI). Como su nombre lo indica, esta industria incluye a la manufactura de bebidas gasificadas con saborizantes, cuyos principales componentes son el jarabe y el

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3.7.

Competencia

Somos la empresa BEBIDAS PERÚ S.A.C, S.A.C, elaboramos gaseosas y a continuación continuación presentaremos los niveles niveles de competencia para gaseosa sexy cola como bebida dulce gasificada de consumo general , es decir para todas las edades como una manera de refrescarse. El análisis se hará para el tipo gaseosa : Tradicional y reconocido chorizo, muy sabroso en la parrilla. Se puede adquirir crudo o precocido. Competencia a nivel de marca

Gaseosa “Sexy Cola”

LOGO

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La empresa tendría como sus competidores a todas las empresas que fabrican el mismo producto o tipo de productos. productos. Aquí,se vería compitiendo contra todos los fabricantes de los diferentes tipos de gaseosas.

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Gaseosa “Sexy Cola”

Competencia a nivel genérico

leche, yogurt, jugos,

Néctar, gasesosa, agua mineral.

Queso, jamón, yogurt, leche, jugos.

La empresa puede considerar como competidores a todas las empresas que compiten por el mismo valor de consumo. consumo. Aquí se vería compitiendo contra todas las empresas que venden artículos alimenticios. *Cabe resaltar que las comparaciones se hacen respecto al valor promedio de 500ml de gaseosa.

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3.8.

Establecimiento de los Objetivos de Marketing



Marketing a nivel de empresa: bebida dulce gasificada “Sexy Cola”



Formulación de la Misión: Gaseosa refrescante de venta en lima metropolitana para jóvenes y adultos.



3.9. 

El Beneficio: Satisfacen la sed, generan Economía, refrescan.

Segmentación Geográfica: División del mercado en diferentes porciones territoriales.

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

Psicográfica: Estilo de vida y la Personalidad Los nueves estilos de vida de los peruanos 1. Las Conservadoras (20.5%) 2. Los Tradicionales 18.1 3. Los Progresistas 17.6%: Son hombres y mujeres relativamente relativamente  jóvenes cuya característica central es que migraron a las ciudades desde el campo o desde una ciudad más pequeñas. Buscan el progreso mediante el trabajo en cualquier tipo de actividad y también mediante el estudio.Pertenecen sobre todo a los estratos bajos y medios de la sociedad, con tendencia de

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de nivel medio de empresas privadas. Están contentos con su situación y trabajan fuerte para progresar. Tienen la tasa más baja de desempleo de todos losGrupos. Viven en ciudades medianas y grandes y viajan mucho por trabajo (sobre todo a provincias) Podría situárseles dentro de la clase media típica. 9. Los sensoriales:Se trata de hombres y mujeres jóvenes o de

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3.10.1. Herramientas para la diferenciación competitiva  Al desarrollar la estrategia de mercado, una empresa deberá preguntarse de qué forma específica podrá obtener una ventaja competitiva.

Nuestra empresa BEBIDAS PERÚ S.A.C se consideraría como una de las Industrias de Volumen, ya que la empresa sólo puede obtener contadas

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La situación de nuestro producto con relación a una serie de característica y respecto a los demás:

ENTRAÑABLE (RECUERDOS) COCA COLA, INKA KOLA

FANTA, SPRITE 

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3.11. Mezcla de Mercadotecnia refr escar. Producto (Tipo de beneficio Satisfacer la sed, refrescar. que se ofrece)

Precio (El valor adecuado para el cliente)

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transferencia. Por lo tanto, la importancia de esta fuerza puede ser calificada, como “media”.

3.12.2. Poder de negociación de los proveedores Como se comentó anteriormente, aproximadamente el 60% de los costos de producción está representado por 3 productos: azúcar, envases y esencia. En el

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Cuadro : datos de datos operaivos presion minima presion maxima Temperatura alimentacion electrica potencia instalada perdida de presion

1.5 bar  7 bar  5-40 °C 110/230/24 V - 50/60 Hz 10 W 1 bar 

Desmineralización La desmineralización (o des-ionización) es un proceso que puede eliminar casi por  completo la salinidad del agua a través del intercambio iónico en resinas. Los iones con carga positiva se denominan “cationes", y los de carga negativa

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Cuadro : MODELO

NRC 12/12

ACCESORIOS DIMENSIONES PESO CAPACIDAD Flujo in / out  Ancho Profundidad Altura En En DE de Ø servicio Envío INTERCAMBIO red POR CICLO m3/h mm mm mm Kg Kg kg (CaCO3) 12 6.5 2 2000 1000 2950 1625 1300

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Con los siguientes datos pasamos a calcular el tiempo de procesamiento necesario para la producción total del día en 2 turnos (considerando 14 horas de llenado) Entonces para la llenadora 30/10/10 calculamos el posible tiempo máximo de procesamiento:

Cuadro 26 : llenadora

Presentación Botellas a Horas

Bph(botellas por hora)

(L)

producir 

requeridas

0.5

108618.013 9.82968442 11050

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Cuadro 26 : mezclador 

Presentación Requerimiento carbonatador  (L) 0.5

5525

l/h

1.5

8925

l/h

Existiendo en el mercado, de la marca mesal, los siguiente carbonatadores disponibles

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Para esto consideramos una Temperatura máxima del ambiente de 29°C y una temperatura objetivo de bebida carbonatada de 2 ° C Q= Flujo de gaseosa*Ce Agua* Densidad Agua* (T a- Td)* Fs* Fc Flujo de gaseosa máximo (1.5L) = 8925 lts/hora Ce Agua: 1 Kcal/ kg de Agua

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Para refrigerante R-717 y capacidad refrigerante mayor a 87, tenemos el modelo RXF 50, a continuación algunas características de diseño y funcionamiento: Cuadro 28 : datos de compresor 

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

Condensador Evaporativo VCL 042H-159M

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Compresores de tornillo con inyección de agua,

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Tablero de Iluminación No. 1 2 3 4 5 6 7 8 9 10

Equipo ILU1 ILU2 ILU3 ILU4 ILU5 ILU6 ILU7 ILU8 ILU9 Iluminación Externa

T

o

t

a

l

Carga kW

Volts

Amp.

1.6 7.2 2.4 5.6 45 15.064 5.6 16.4 11.544 2.24

440

2.34 10.51 3.50 8.17 65.69 21.99 8.17 23.94 16.85 3.27

76.864

440

112.20

Carga kW

Volts

Amp.

100 5 207.65

440

145.97 7.30 398.32

Tablero General No. 1 2 3

Equipo Sopladora Chiller sopladora Tablero de linea 1

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Máquinas

Potencia (kw)

Potencia Aparente(KVA)

Transportadores Aéreos

40

50.00

Etiquetadora

25

31.25

Equipo MesalPremix MPM 10 Llenadora MesalTriblock 30 30 10 Elevador de Tapas Transportadores de cadena y paquetes Envolvedora Continua TECMI 750-50 Transportadores de paquetes Inspector de Nivel Etiquetadora de Pallets Otros Servicios Compresor de Amoniaco Condensador de Amoniaco Compresor de aire de baja ZR 55-90 FF

16 4.15 2 30 79 5 1 0.5 5 99 15 45

20.00 5.19 2.50 37.50 98.75 6.25 1.25 0.63 6.25 123.75 18.75 56.25

Planta de Agua tratada Planta de Agua blanda Sopladora Chiller sopladora Compresor de aire 3THA-3-LT Torre de enfriamiento

6 1 100 5 87 2.25

7.50 1.25 125.00 6.25 108.75 2.81

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Potencia aparente equipos = 767.38 kw Iluminación = 78.864 kW (de la tabla A).

Suma total = 844 ----70% X ------ 100%

Potencia Instalada:= 1206 KVA

8.1.3.

Sistema de iluminación

Tablero de Iluminación No. 1 2 3 4 5 6

Equipo ILU1 ILU2 ILU3 ILU4 ILU5 ILU6

Carga kW

Volts

Amp.

1.6 7.2 2.4 5.6 45 15.064

440

2.34 10.51 3.50 8.17 65.69 21.99

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Resumen de Iluminación en Planta

Fluorescentes 36wx2 Oficinas Sala Compresores Sala Soplado Sala Carbocooling Sala Llenado y embalado  Almacén General PT Sala Almacén Azucar  Almacen de Tapas  Almacen General Insumos Luminaria Externa 70w Luminaria de Nave de proceso:

Luminaria High Bay

Tomacorrientes 27

12

32

22

4 18 6 14 41 19

7 12 32

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Luminaria Externa:

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Distribución y cableado del equipo auxiliar de acuerdo a la norma IEC 598. Grado de hermeticidad IP44.• Sistema de fijación m ediante una

abrazadera, con rango de fijación de 35 a 48 mm de diámetro y longitud de penetración de 120 mm. • Lámpara de 70W vapor de sodio alta presión - tubular u ovoide, en posición fija. • Socket E-27 de porcelana, antivibratorio, que cumple con las especificaciones IEC-238. • Peso sin equipo 1.82 Kgr.

Luminaria Interna Oficina

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