TM 3-6665-343-10

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TM 3-6665-343-10 OPERATOR’S MANUAL FOR IMPROVED CHEMICAL AGENT MONITOR (ICAM)

See back cover for warning, distribution statement and destruction notice.

HEADQUARTERS DEPARTMENT OF THE ARMY 9 June 1998

WARNING RADIATION HAZARD

NICKEL-63 (Ni-63) The Chemical Agent Monitor (CAM) contains a beta radiation source licensed for use by the Nuclear Regulatory Commission (NRC). Federal law mandates control of this radioactive material. The source is a plated cylinder of 10 millicuries of Nickel-63. If the CAM is lost or stolen, notify the NBC Officer/NCO and the local Radiation Protection Officer (RPO) immediately.

SAFETY PRECAUTIONS 1.

Handle the CAM carefully.

2.

DO NOT attempt to OPEN the CAM case.

3.

If the CAM case is broken or cracked, inform the NBC Officer/NCO, and if available, the local Radiation Protection Officer (RPO).

Change 1

a

SAFETY PRECAUTIONS (CONT) 4. A broken or cracked CAM should be wrapped in a plastic bag and shipped in original packing container, if available, to Direct Support Maintenance for evaluation. If skin contact is made with any area thought to be contaminated with Nickel-63, wash immediately with nonabrasive soap and water. 5. Follow safety procedures for storage, shipment, and disposal in accordance with this manual, local regulations, AR 710-3, and AR 385-11.

WARNING FLAMMABLE AND CORROSIVE HAZARD Lithium-sulfur dioxide batteries contain lithium, sulfur dioxide and an electrolyte. Sulfur dioxide is an irritant gas. The electrolyte is flammable and highly corrosive. Do not immerse in water or decon solution, crush, or bum batteries. Do not attempt to recharge batteries or store at temperatures above 158°F (70°C). If a battery is mishandled or misused the lithium may rapidly vent out, carrying with it the sulfur dioxide gas and the electrolyte, and it may heat up.

b

If this happens, stay away until the smell of sulfur is gone. If you have to move the battery, move it outside by using a shovel or long tongs. Wear suitable protection when handling suspect batteries. A rapidly venting battery may create an explosive and corrosive hazard which may damage skin and eyes. If the skin or eyes come in contact with the electrolyte wash thoroughly with generous amounts of water, and seek medical attention. Dispose of batteries according to TB 43-0130 and local Standing Operating Procedures (SOP).

CAUTION Do not decontaminate CAM or Its accessories with M258A1 or M280 Decontamination Kits. These kits may cause false positives and temporarily render the CAM inoperative.

FIRST AID For first aid information, refer to FM 21-11.

c/(d blank)

LIST OF EFFECTIVE PAGES 1.

Insert latest changed pages. Destroy superseded pages.

2.

The portion of the text affected by the change is indicated by a vertical line in the outer margin of the page.

3.

Dates of issue for original and changed pages are: Original …………0………….9 June 1998 Change …………1…….…..28 May 1999

Total number of pages in this publication is 154 consisting of the following: Page No.

Change No.

Page No.

Change No.

Front Cover/ Reverse Blank……….…..…0

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2-1 thru 2-12………………………………..0

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Index-1 – Index-6……………..…………..0

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Back Cover, Distribution Statement …....0

2-60 and 2-61 ……………………………..1 2-62 thru 2-64 ……………………………..0 3-1 thru 3-30 ………………………………0

B

Change 1

TM 3-6665-343-10 C1 CHANGE No. 1

HEADQUARTERS Department of the Army Washington, DC, 28 May 1999 OPERATOR’S MANUAL FOR IMPROVED CHEMICAL AGENT MONITOR (ICAM)

TM 3-6665-343-10, 9 June 1998, is changed as follows: 1.

Remove old pages and insert new pages as indicated below. New or changed material is indicated by a vertical line in the outer margin of the page.

Remove Pages

Insert Pages

Remove Pages

Insert Pages

a and b

a and b

2-49 and 2-50

2-49 and 2-50

None

A and B

2-53 and 2-54

2-53 and 2-54

i and ii

i and ii

2-59 thru 2-62

2-59 thru 2-62

2-13 and 2-14

2-13 and 2-14

B-7 and C-1

B-7 and C-0

2-19 and 2-20

2-19 and 2-20

C-2 and D-1

C-1 and D-0

2-27 and 2-28

2-27 and 2-28

D-2 and D-3

D-1 and D-2

2.

File this change in front of the publication for reference purposes.

9916504

Distribution: To be distributed in accordance with Initial Distribution Number (IDN) 280793, operator requirements for TM 3-6665-343-10.

Technical Manual

HEADQUARTERS

No. 3-6665-343-10

Department of the Army Washington, DC, 9 June 1998

OPERATOR’S MANUAL FOR IMPROVED CHEMICAL AGENT MONITOR (ICAM) NSN 6665-01-357-8502 (EIC:5AB) REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or know of a way to improve the procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms), to Commander, U.S. Army SBCCOM, ATTN: AMSSB-RBD-B (D. Storms, E3549), 5183 Blackhawk Road, Aberdeen Proving Ground, MD 21010-5424. A reply will be furnished to you.

Change 1

i

TABLE OF CONTENTS Page HOW TO USE THIS MANUAL .................................................iv CHAPTER 1

INTRODUCTION......................................................................1-1

Section I

General Information .................................................................1-1

Section II

Equipment Description ............................................................1-5

Section III

Principles of Operation .............................................................1-14

CHAPTER 2

OPERATING INSTRUCTIONS.................................................2-1

Section I

Description and Use of Operator’s Controls and Indicators .......2-1

Section II

Preventive Maintenance Checks and Services (PMCS) ............2-5

Section III

Operation Under Usual Conditions ..........................................2-23

Section IV

Operation Under Unusual Conditions .......................................2-52

ii

TABLE OF CONTENTS (CONT) Page CHAPTER 3

MAINTENANCE INSTRUCTIONS .....................................3-1

Section I

Lubrication Instructions ......................................................3-1

Section II

Troubleshooting Procedures ..............................................3-1

Section III

Maintenance Procedures....................................................3-13

APPENDIX A

REFERENCES ..................................................................A-1

APPENDIX B

COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BIl) ................................................B-1

APPENDIX C

ADDITIONAL AUTHORIZATION LIST (AAL) ITEMS ........C-1

APPENDIX D

EXPENDABLE AND DURABLE ITEMS LIST....................D-1

APPENDIX E

CHEMICAL AGENT MONITOR (CAM) BATTERY ASSEMBLY, TRAINING (BAT)..........................................E-1 ALPHABETICAL INDEX ......................................... INDEX-1

iii

HOW TO USE THIS MANUAL This manual contains a number of features that make it easier to use. A detailed listing is presented in the table of contents. A comprehensive cross-referenced index appears at the end of the manual. This will help you to locate detailed information. Chapter 1 contains introductory information. Subtopics of importance to you include: the purpose of the CAM; limitations; characteristics, capabilities, and features; locations and description of major components; technical principles of operation; safety, care and handling; and forms, records, and reports. Chapter 2 tells you how to operate the CAM. Subtopics of importance to you include: self test of the CAM, confidence test of the CAM, operating procedures, preparation for movement, emergency procedures, and decontamination procedures. When the CAM seems to operate incorrectly, use Chapter 3 to maintain and repair the CAM. Use the following steps: 1. What kind of problem do you have? Open your manual to page 3-2. In the troubleshooting index, find your symptom (example: Display does not come on or display disappears). Next to the symptom is the page number of the troubleshooting procedure that will help you solve your problem. This procedure is on page 3-3. iv

HOW TO USE THIS MANUAL (CONT) 2. How do you determine what is causing your problem? Turn to page 3-3. Table 3-1 has three headings: MALFUNCTION, TEST OR INSPECTION, and CORRECTIVE ACTION. Look directly under the “M” in the MALFUNCTION heading until you locate the symptom (example: Display does not come on or display disappears). Now look under the “T” in the TEST OR INSPECTION heading and you will see steps of tests or inspections you can make to locate the trouble. Starting with step 1, make the test or inspection. If the test or inspection shows that there is a problem, look under the “C” In the CORRECTIVE ACTION heading. Perform the corrective action to fix the equipment.

v

IMPROVED CHEMICAL AGENT MONITOR (ICAM)

1. Carrying Case Assembly 2. Carrying Harness Assembly 3. Battery Cap Assembly

1-0

4. 5. 6. 7.

Environmental Cap Buzzer Chemical Agent Monitor Nozzle Protective Cap

CHAPTER 1 INTRODUCTION Section I. GENERAL INFORMATION 1-1. SCOPE. a. Type of Manual. Operator’s manual. b. Model Number and Equipment name. No model number; Improved Chemical Agent Monitor (ICAM). c. Purpose of Equipment. Used by ground forces to search out clean areas; to search and locate contamination on personnel, equipment, ships’ structures, aircraft and land vehicles, buildings and terrain; and to monitor the effectiveness of decontamination. The CAM also can be used to monitor collective protection. The CAM responds to nerve and mustard agent vapors down to the lowest hazard that could affect personnel over a short period. d. Special Limitations on Equipment. The CAM is not a detector. It is a monitor that can become contaminated and overloaded (saturated). The CAM reports conditions only at the front of the inlet nozzle. It is only a point monitor and cannot give a realistic assessment of the vapor hazard over an area from one position. 1-1

1-2. MAINTENANCE FORMS AND PROCEDURES. a. Maintenance. Department of the Army forms and procedures used for equipment maintenance will be those prescribed by DA PAM 738-750, The Army Maintenance Management System (Maintenance Management Update). b. Shipments/Receipts. When transporting a CAM, refer to AR 385-11. c. Report of Packaging and Handling Deficiencies. Fill out and forward SF 364 (Report of Discrepancy) as prescribed in AR 735-11-2. d. Discrepancy In Shipment Report. Fill out and forward SF 361 (Discrepancy in Shipment Report) as prescribed in AR 55-38. e. Radiological Accident Reports, RCS DD-SD (AR) 1168. Fill out and forward as prescribed in AR 385-40.

1-3. CORROSION PREVENTION AND CONTROL (CPC). a. The CPC of Army Materiel is a continuing concern. It is Important that corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items. b. While corrosion is typically associated with rusting of metals it also includes deterioration of other materials such as rubber and plastic. Unusual cracking, softening, swelling, or breaking of these materials may be a corrosion problem. 1-2

c. Such problems should be reported using SF 368 (Quality Deficiency Report). Mail it to the address specified in DA PAM 738-750. Use of key words such as corrosion, rust, deterioration, or cracking ensures the information is identified as a CPC problem.

1-4. DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE. Destroy the CAM In accordance with TM 43-0002-31, procedures for destruction of alarm systems.

1-5. EQUIPMENT IMPROVEMENT RECOMMENDATION (EIR). If your CAM needs improvement, let us know. Send us a SF 368 (Product Quality Deficiency Report). You, the user, are the only one who can tell us what you don’t like about your equipment. Let us know why you don’t like the design or performance. Mail it to the address specified in DA PAM 738-750. A reply will be furnished to you.

1-3

1-6. NOMENCLATURE CROSS REFERENCE LIST. Common Name

Official Nomenclature

Battery

Battery, Non-rechargeable Lithium-Sulfur Dioxide, BA 5800/U

1-7. LIST OF ABBREVIATIONS. CAM G H LCD LED RPO °C °F

1-4

Chemical Agent Monitor Nerve Agent Mustard Agent Liquid Crystal Display Light Emitting Diode Radiation Protection Officer Degrees Centigrade (Celsius) Degrees Fahrenheit

Section II. EQUIPMENT DESCRIPTION 1-8. EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES. a. The CAM is a portable, hand-held instrument designed to determine and indicate the hazard from nerve or mustard agent vapor present in the air. The soldier can operate the CAM with either hand while dressed in chemical protective clothing. The CAM can be operated day or night. b. The CAM is used to identify clean areas; monitor for and identify contaminated personnel, equipment, ships’ structures, aircraft and land vehicles, buildings and terrain; and monitor the effectiveness of decontamination. c. The CAM responds to nerve and mustard agent vapors down to the lowest concentrations that could affect personnel over a short period. d. The CAM contains a beta radiation source (10 millicuries of Nickel-63) and operates on one battery. Battery life varies with frequency of use and with temperature. At 68°F (20°C), a fresh battery will last at least 12 hours. e. The CAM is easy to operate; it has two controls. f.

Relative vapor hazard level is indicated on a liquid crystal display (LCD). 1-5

1-9. LOCATION AND DESCRIPTION OF MAJOR COMPONENTS. a. Carrying Case Assembly (1). Provides stowage for all equipment. b. CAM (2). A case that contains the following: a battery to power the CAM, a display to show contamination hazard levels and malfunction information, a pneumatic system to draw in samples, a cell containing a beta radiation source (10 millicuries of Nickel-63) to detect the presence of agent contamination, and a printed circuit board containing a microcomputer to control operation of the CAM and detection of agents. c. Carrying Harness Assembly (3). Consists of carrying harness with large and small handle straps. Attaches to the CAM and is placed over shoulder to support the CAM while being carried and used. Carrying harness contains pockets for confidence sample, spare battery, and two filtered nozzle package assemblies. A second carrying harness assembly with handle straps is in a sealed package to prevent contamination and is used as a replacement when original carrying harness and/or straps are damaged or contaminated. Harness and straps are replaced rather than decontaminated. d. Filtered Nozzle Package Assembly (4). Standoffs protect nozzle assembly from contamination by liquid agents.

1-6

Standoffs are fitted with filters to prevent entrance of dust. Filtered nozzle standoffs are throwaway items. Two packages are housed in carrying case assembly and two are housed in the carrying harness; each package contains six standoffs. e. Spare Battery (5). Lithium-sulfur dioxide battery BA-5800/U housed in carrying harness pocket. f. Large Handle Strap (6). Attaches to rear of CAM handle. Carrying harness clips to the strap. 1-7

1-9. LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (CONT). g. Small Handle Strap (7). Attaches to front of CAM handle. Carrying harness clips to the strap. h. Confidence Sample (8) The round cross-section end marked G contains nerve agent simulant. The ribbed end marked H contains mustard agent simulant. Tests the CAM for its ability to detect G and H. Housed in carrying harness pocket. i. Spare Nozzle Protective Cap Assembly (9). Sealed container housing a spare nozzle protective cap assembly. The nozzle protective cap assembly cleans air circulating inside the CAM. j. Nozzle Protective Cap Assembly (10). Protects nozzle assembly and ensures that clean air is sampled when CAM is started. k. Nozzle Assembly (11). Chemical agent vapors are drawn in through this inlet for analysis by the CAM. I.

1-8

Battery (12). Lithium-sulfur dioxide battery BA-5800/U powers the CAM.

m. Battery Cap Assembly (13). Provides access to the battery compartment and holds battery in place. n. Environmental Cap (14). Protects electrical connector and provides a temporary storage place for the nozzle protective cap assembly when the CAM is in operation. The environmental cap is not removed during operation unless the buzzer is attached. o. Buzzer (15). Attaches to electrical connector and provides an audible alarm when CAM displays two or more bars. 1-9

1-10. EQUIPMENT DATA. WEIGHTS AND DIMENSIONS Weight Length Width Height

3.99 lb. (1.7 kg) 15.5 in. (390 mm) 3.1 in. (80 mm) 5.6 in. (145 mm)

POWER REQUIREMENTS One internal 6-volt lithium-sulfur dioxide battery BA-5800/U AIR TEMPERATURE VS BATTERY LIFE (continuous operation) 113°F (45°C) 14 hours 68°F (20°C) 12 hours 32°F (0°C) 10 hours -13°F (-25°C) 2 hours 1-10

OPERATING AND PERFORMANCE RANGES Temperature range: Operating 13 to 113°F (-25 to 45°C) Storage -65 to 158°F (-55 to 70°C) Sample rate: 400 ml per minute. Responds to nerve and mustard agent vapors down to the lowest hazard that could affect personnel over a short period of time. Also responds to simulant (confidence sample).

1-11. SAFETY, CARE, AND HANDLING a. Rules and Regulations. The CAM contains a radioactive source which is controlled by the US Nuclear Regulatory Commission (NRC) under Title 10 Code of Federal Regulations. AR 385-11 and AR 700-64 implement NRC regulations. Army-wide possession and use of the CAM is authorized by an NRC Byproduct Materials License issued to the Armament and Chemical Acquisition and Logistics Activity, ATTN: AMSTAAC-SF, Rock Island, IL 61299-7630.

1-11

1-11. SAFETY, CARE, AND HANDLING (CONT). a. Rules and Regulations (CONT). The license requires the cell, a component of the CAM, be wiped tested annually and tracked throughout its life cycle in accordance with AR 710-3. b. Posting Requirements. Federal law requires certain notices, instructions, and standards be made available to all users of items which contain licensed radioactive material. Contact Unit Maintenance or Direct Support for instructions about Title 10 Code of Federal Regulation, NRC Form 3 (Notice to Employees) and Public Law 93-438. c. Repair/Disposition. A malfunctioning CAM should be given to your NBC NCO for return to Direct Support Maintenance.

1-12

d. Emergency Procedures. WARNING In an emergency, contamination must be considered present until determined otherwise or contamination of personnel may result. (1) Fire. The basic concern is possible airborne contamination carried out of the flames by the heated air and in the smoke. Firefighters should fight the fire from upwind, and wear portable air systems, if available. After the fire Is extinguished, debris must be surveyed for the presence of equipment containing Nickel-63 sources. The RADIAC set ANNDR-2 (or equivalent) (with the beta shield open) is suitable for detecting the location of the Nlckel-63 sources. Wipes must be taken and evaluated to determine contamination. (2) Equipment Destruction. Parts of the equipment must be retrieved, and surveys for possible contamination must be done. (3) Accident Response in General. (a) Remove injured and spectators. (b) Establish exclusion area. (c) Notify authorities (NBC NCO or officer, and, if available, local RPO). 1-13

Section III. PRINCIPLES OF OPERATION 1-12. PRINCIPLES OF OPERATION. The CAM has two operating modes, selectable by means of the G/H mode pushbutton switch: in the G mode, the CAM monitors for nerve agents; in the H mode, the CAM monitors for mustard agents. The selected mode is indicated on the display assembly by G or H. An ON/OFF push-button switch applies 6 V dc battery power to the CAM. A nozzle protective cap assembly contains material to clean the air within the CAM; the cap assembly is located in the front of the CAM whenever the CAM is not being used to monitor for contamination. The CAM samples air in the immediate vicinity of the nozzle for the presence of G or H chemical agents. Air sample conditions a short distance away from the CAM may be quite different, and a change in wind direction could quickly bring a hazardous level of agent vapor to a previously safe area.

1-14

CHAPTER 2 OPERATING INSTRUCTIONS

Section I. DESCRIPTION AND USE OF OPERATOR’S CONTROLS AND INDICATORS OF CHEMICAL AGENT MONITOR (CAM) G/H MODE SELECT PUSH-BUTTON SWITCH PLACES CAM IN G (NERVE) OR H (MUSTARD) MODE. WHEN PRESSED, SELECTED MODE (G OR H) IS SHOWN IN DISPLAY. (G AND H ARE NEVER SHOWN SIMULTANEOUSLY)

ON/OFF PUSH-BUTTON SWITCH. PLACES CAM ON OR OFF WHEN PRESSED.

2-1

DISPLAY

DISPLAY IS BACKLIGHTED FOR USE AT NIGHT. 2-2

CAM TYPICAL DISPLAYS

FULL DISPLAY NO CONTAMINATION (VAPOR) DETECTED

LOW VAPOR HAZARD (1 TO 3 BARS VISIBLE)

HIGH VAPOR HAZARD (4 TO 6 BARS VISIBLE) VERY HIGH VAPOR HAZARD (7 TO 8 BARS VISIBLE)

2-3

CONFIDENCE SAMPLE

RIBS DENOTE H END OF CONFIDENCE SAMPLE. H END CONTAINS A MUSTARD AGENT SIMULANT.

ROUND CROSS-SECTIONAL AREA DENOTES G END OF CONFIDENCE SAMPLE. G END CONTAINS A NERVE AGENT SIMULANT.

2-4

Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) 2-1. INTRODUCTION TO PMCS PROCEDURES. a. General. The Operator PMCS table has been provided so you can keep your equipment in good operating condition and ready for its primary mission. The PMCS table is arranged to provide procedures for checks and services to be performed before, during, and after operation of the equipment. The following paragraphs provide information on how to use the PMCS table. If your equipment does not perform as required, refer to Chapter 3 under Troubleshooting for possible problems and corrective actions to be taken. Report any malfunctions or failures on the proper DA Form 2404, or refer to DA PAM 738-750. b. Warnings and Cautions. Always observe the warnings and cautions appearing in your PMCS table. Warnings and cautions appear before the applicable procedures. You must observe all warnings and cautions to prevent serious injury to yourself or others and to prevent damage to your equipment.

2-5

2-2. PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR CAM. The following paragraphs describe the information presented in each column of the PMCS table. a. Item Number Column. Numbers in this column are for reference. When completing DA Form 2404 (Equipment Inspection and Maintenance Worksheet), include the item number for the check/service indicating a fault. Item numbers also appear in the order that you must do checks and services for the intervals listed. b. Interval Column. Tells you when you must do the procedure in the procedure column. BEFORE procedures must be done before you operate or use the equipment for its intended mission. AFTER procedures must be done immediately after you have operated or used the equipment. WEEKLY procedures must be performed once a week. When a check and service procedure is required for both weekly and before intervals, it is not necessary to perform the weekly procedure during the same week in which the before procedure was done.

2-6

c. Item to Check/Service Column. Identifies the item to be checked or serviced. d. Procedure Column. Gives the procedure you must do to check or service the item listed in the Item to Check/Service column to know if the equipment is ready or available for its intended mission or operation. You must do the procedure at the time stated in the interval column. e. Not Fully Mission Capable If: Column. Tells you what faults will keep your equipment from being capable of performing its primary mission. If check and service procedures show faults listed in this column, do not operate the equipment. Follow standard operating procedures for maintaining the equipment or reporting equipment failure. f. Other Table Entries. Observe all special information and notes that appear in your table.

2-7

2-2. PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR CAM (CONT).

Item No. 1

2-8

Interval Before

Item to Check/ Service CAM

Procedure Inspect CAM for broken and/or cracked case. Inspect outside of CAM (1) for dirt, corrosion, distortion, and cracked, broken, and/or missing parts including nozzle protective cap assembly (2), display (3), battery cap assembly (4), environmental cap (5), and two push-button switches (6) with rubber covers.

Not Fully Mission Capable if: Case is broken or cracked. Case or any part is broken, cracked, dirty, corroded, distorted or missing. Rubber covers over switches are broken or distorted.

Item No.

Interval

Item to Check/ Service

2

Before

BATTERY

Procedure Twist (counterclockwise) and remove battery cap assembly (4). Inspect that a battery (7) is installed in receptacle. (If no battery, perform the procedures In step 8 and 9 of para 3-5a only).

Not Fully Mission Capable if: A battery is not in receptacle.

2-9

2-2. PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR CAM (CONT). Item to Check/ Service

Item No.

Interval

3

Before

SPARE BATTERY

Check that spare battery (8) is in carrying harness pocket. Inspect battery for cracks, dents, bulging, and corrosion.

4

Before

CONFIDENCE SAMPLE

Check that confidence sample (9) is in carrying harness pocket. Remove confidence sample from pocket and inspect for cracks, breakage, or other damage. Check that plunger (10) goes up and down for both modes. Return confidence sample to carrying harness pocket.

2-10

Procedure

Not Fully Mission Capable if: Battery is missing, vented, or has cracks, dents, bulging, or corrosion. Confidence sample is missing, cracked, broken, or damaged. Plunger does not go up or down.

Item No.

Interval

Item to Check/ Service

Procedure

Not Fully Mission Capable if:

2-11

2-2. PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR CAM (CONT).

Item No.

Interval

5

Before

2-12

Item to Check/ Service

Procedure

SPARE NOZZLE PROTECTIVE CAP ASSEMBLY

Inspect packing can (11) to ensure no punctures. DO NOT OPEN PACKING CAN UNTIL SPARE NOZZLE PROTECTIVE CAP IS REQUIRED.

Not Fully Mission Capable if: Spare nozzle protective cap assembly is missing. Packing can is punctured.

Item No.

Interval

6

Before

Item to Check/ Service BUZZER

Procedure

Inspect for cracked, broken, or missing parts. Install battery (Item 2, App D), if one is not present. (Battery not needed for alternate design.)

Not Fully Mission Capable if: Buzzer is missing parts, cracked, or broken.

ALTERNATE DESIGN

Change 1

2-13

2-2. PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR CAM (CONT). Item No.

Interval

7

Before

2-14

Item to Check/ Service

Procedure

BATTERY ASSEMBLY, TRAINING (BAT)

Inspect the BAT for dirt and cracked, broken, or missing parts. Remove all dirt from the BAT prior to use.

Not Fully Mission Capable if:

Item No.

Interval

Item to Check/ Service

Procedure

Not Fully Mission Capable if:

CAUTION Make this inspection as quickly as possible to avoid possible contamination of the nozzle protective cap assembly. 8

After

NOZZLE PROTECTIVE CAP

Twist (counterclockwise) and remove nozzle protective cap (12) from CAM. Check that gasket (13) is present and is not cracked or tom. Check that end of nozzle protective cap (14) is not cracked or broken. Twist (clockwise) and install nozzle protective cap onto CAM.

Gasket is missing or is cracked or torn. End of nozzle protective cap is cracked or broken.

2-15

2-2. PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR CAM (CONT). Item No.

Interval

Item to Check/ Service

Procedure

9

After

CARRYING HARNESS

Check carrying harness (15) for holes, tears, and loose threads. Check two snaphooks (16) and buckle (17) for breaks.

10

After

FILTERED NOZZLE PACKAGE ASSEMBLY

Check that there are two filtered nozzle packages (18) in the carrying harness. Make sure at least one package is complete.

2-16

Not Fully Mission Capable if:

At least one complete filtered nozzle package not present.

Item No.

Interval

11

After

Item to Check/ Service HANDLE STRAPS

Procedure

Not Fully Mission Capable if:

Check small (19) and large (20) handle straps for breaks, tears and loose threads. Check that D-rings are not broken or missing.

2-17

2-2. PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR CAM (CONT).

Item No.

Interval

12

After

2-18

Item to Check/ Service CARRYING CASE ASSEMBLY

Procedure Inspect carrying case assembly (21) and strap (22) for tears, holes, and loose threads. Check two snap-hooks (23) and buckle (24) for breaks. Check that there are two complete filtered nozzle packages (25) in the carrying case assembly.

Not Fully Mission Capable if: At least one complete filtered nozzle package not present.

Item No.

Interval

13

After

Item to Check/ Service SPARE CARRYING HARNESS ASSEMBLY

Procedure

Not Fully Mission Capable if:

Check that the spare carrying harness assembly (26) is available and is sealed in a plastic bag. DO NOT OPEN SEALED BAG OR BREAK SEAL.

2-19

2-2. PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR CAM (CONT). Item No.

Interval

Item to Check/ Service

Procedure

14

After

BUZZER

Inspect for cracked, broken, or missing parts.

ALTERNATE DESIGN

2-20

Change 1

Not Fully Mission Capable if: Buzzer is missing parts, cracked, or broken.

Item No.

Interval

15

After

Item to Check/ Service BATTERY ASSEMBLY, TRAINING (BAT)

Procedure

Not Fully Mission Capable if:

Inspect the BAT for dirt, cracked, broken or missing parts. Remove all dirt from the BAT.

2-21

2-2. PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR CAM (CONT). Item No.

Interval

16

Weekly

2-22

Item to Check/ Service CAM

Procedure Perform self-test and a confidence test. Run CAM until it passes the confidence test, but at least 30 minutes minimum. Run CAM at least 5 minutes after bars from confidence test clear.

Not Fully Mission Capable if: If CAM does not pass both self-test and confidence test.

Section III. OPERATION UNDER USUAL CONDITIONS 2-3. INTRODUCTION. This section describes how to operate your CAM under usual conditions. Operation includes self-test, confidence test, operating procedures, and preparation for movement. Warning instructions on decals are also included.

2-4. SELF-TEST. This procedure applies power to your system. Look for visual indications to ensure CAM is operating property. a. Ensure nozzle protective cap (1) is in position on monitor case assembly (2). b. To start self-test, press ON/OFF push-button switch (3). If CAM display does not come on, disappears or flashes on and off, refer to troubleshooting symptoms 3 and 4 (para 3-3). Otherwise, observe the display for the indications in steps 1 thru 7.

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2-4. SELF-TEST (CONT). (1) H mode (4) is shown. If G mode is shown, press G/H mode push-button switch (5). Turn CAM off, then on again. Verify H mode is shown. If H mode is not shown, refer to troubleshooting symptom 5 (para 3-3). (2) Markers A and B (6) are shown. (3) All eight bars (7) are shown. (4) Three vertical dots (8) are shown. (5) BL (9) is shown. (6) WAIT (10) is shown. If any display indicator is not shown, refer to troubleshooting symptom 10 (para 3-3).

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(7) Display will clear from self-test after 30 seconds (H mode, WAIT and A and B markers remain). If display does not clear from self-test after 30 seconds, refer to troubleshooting symptom 11 (para 3-3). c.

WAIT clears from display within 2 minutes. NOTE In very cold conditions, the battery may not immediately reach operating level (BL may not go out). If BL is still displayed after 5 minutes, repeat step b. An extended warm up period may be necessary If CAMs have been in storage 30 days or longer. Allow CAM to run until It passes confidence test (para 2-5), but not more than 72 hours.

If WAIT does not clear from display within 2 minutes (only H mode and A and B markers remain), refer to troubleshooting symptom 12 (para 3-3).

2-5. CONFIDENCE TEST. This test uses a confidence sample (simulant) to detect and display the presence of hazardous chemical nerve or mustard agents. It is performed after completing a selftest or changing modes. 2-25

2-5. CONFIDENCE TEST (CONT). CAUTION Nozzle protective cap assembly must be stored on environmental cap when not on the front of the CAM. Do not touch the nozzle assembly or the new filtered nozzle standoff; touching could contaminate them. Perform steps a, b and c quickly to avoid dust or other contamination from entering the CAM.

a. Twist (counterclockwise) and remove nozzle protective cap (1) from front of CAM (2); place nozzle protective cap onto CAM environmental cap (3) and twist clockwise. b. Place a filtered nozzle standoff onto CAM nozzle assembly, as follows: (1) Pull one filtered nozzle package assembly (4) from pocket (5) of carrying harness.

2-26

(2) (3) (4)

Peel back covering (6) from top of filtered nozzle package assembly (4) until one filtered nozzle standoff (7) is exposed. Quickly press CAM nozzle assembly (8) into exposed filtered nozzle standoff (7) and remove. Lay covering (6) back in place across top of filtered nozzle package assembly (4). Slide package assembly (4) back into pocket (5) of carrying harness.

c. Remove environmental cap (9) and nozzle protective cap (1) combination by twisting counterclockwise. (1) Install buzzer (10) onto electrical connector by twisting the ring (11) clockwise. (2) If you have the alternate buzzer, install by inserting buzzer onto electrical connector and twisting entire buzzer clockwise. Change 1

2-27

2-5. CONFIDENCE TEST (CONT). NOTE Make sure CAM display indicates H mode. d. Perform H confidence test as follows: (1) Remove confidence sample from carrying harness. NOTE Your confidence sample may be different in appearance and operation (depending on when it was produced), but will provide the same result. (2) Grasp confidence sample with H end exposed.

2-28

CAUTION Do not allow the CAM to sample the confidence sample for more than 1 second. Longer than 1 second will saturate the CAM with vapor. It is only necessary that at least three bars show for test verification (do not attempt to have all bars show). (3) Press firmly CAM nozzle assembly (1) in H end of confidence sample (2) for 1 second (confidence sample should touch filtered nozzle standoff). (4) Remove confidence sample (2).

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2-5. CONFIDENCE TEST (CONT). (5) Verity that at least three bars (1) are displayed after a few seconds. Three dots may appear momentarily; ignore them. If fewer than three bars appear, refer to troubleshooting symptom 8 (para 3-3). If three or more bars appear, but the buzzer does not sound, refer to troubleshooting symptom 9 (para 3-3). (6) Display should clear to zero or one bar within 2 minutes; if CAM does not clear to zero or one bar within 2 minutes, refer to troubleshooting symptom 6 (para 3-3). (If display shows five or more bars (1) CAM may need approximately 5 minutes to clear.)

2-30

e. Press G/H mode push-button switch (1); verify mode changes from H to G (2). WAIT may be displayed for several seconds. When WAIT disappears, proceed. The three dots may also appear following the mode change - Ignore them. If display flashes on and off, go to troubleshooting symptom 4 (para 3-3).

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2-5. CONFIDENCE TEST (CONT). f. Perform G confidence test the same as the H confidence test using the G end of the confidence sample. g. Place confidence sample (1) into pocket (2) of carrying harness (3). CAM is ready for operation.

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2-6. OPERATING PROCEDURES. a. The CAM operating procedures consist of: (1) Changing mode (G to H or H to G) - procedures for changing from one mode to the other are given (para 2-6b). (2) General use - general use of the CAM is discussed (para 2-6c). Your Training Circular 3-4-1 will provide details on using the CAM during a mission. (3) Interferents - a few harmless vapors in the atmosphere can give false responses in CAM (para 2-6d). (4) Malfunction recognition - certain readings on the CAM display indicate a malfunction (para 2-6e) during operation. (5) Removing CAM from operation - procedures for decontaminating and cleaning the CAM are given (para 2-6f). (6) Shutdown - shutdown procedures are listed (para 2-6g). 2-33

2-6. OPERATING PROCEDURES (CONT). b. Changing Modes: G to H or H to G. NOTE If agent has been identified prior to switching modes, replace filtered nozzle standoff. To change modes, proceed as follows: (1) Observe the display (1) to see which mode is shown. Press G/H mode push-button switch (2); verify that display (1) indicates the other mode. WAIT will be displayed for several seconds. When WAIT has disappeared, proceed. The three dots may also appear following the mode change - ignore them. If display flashes on and off, go to troubleshooting symptom 4 (para 3-3). (2) Perform a confidence test (para 2-5d or 2-5f [1 thru 6 only]). (3) Place confidence sample (3) into pocket (4) of carrying harness (5).

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2-35

2-6. OPERATING PROCEDURES (CONT). c. General Use. CAUTION Do not contaminate the filtered nozzle standoff by allowing it to come in contact with liquid agent. During operation in very dusty conditions, frequently inspect the filtered nozzle standoff for collection of dust. If dust is visible, remove and replace with a new filtered nozzle standoff. If possible, perform this action away from the dusty conditions. Avoid excessive exposure to simulant/agent. As soon as CAM responds to simulant/agent, back away from simulant/agent. Saturating CAM with simulant/agent will add to clear-down time and cause maintenance down-time. Handle CAM carefully. It is a sensitive instrument and can be damaged by dropping it or by bumping the nozzle.

2-36

NOTE Get to know your operating environment (know local interferents). Do not obstruct the filtered nozzle standoff. (1) If the operation of the CAM is in doubt at any time, the filtered nozzle standoff should be removed and the nozzle protective cap assembly replaced on the nozzle assembly. When the display has cleared down to zero or one bar, the nozzle protective cap assembly is removed and a new filtered nozzle standoff installed. A confidence test is performed, and monitoring can then continue. (2) When a constant number of bars are continually shown on the display, it usually Indicates that contamination is present in the surrounding area or on the nozzle. Discard filtered nozzle standoff as contaminated waste. Do not allow CAM to continuously monitor contamination of any kind. (3) Because the CAM is a point monitor and can report conditions only at the front of the nozzle assembly, it is necessary to move the CAM around the area when carrying out a complete reconnaissance. 2-37

2-6. OPERATING PROCEDURES (CONT). c. General Use. (Cont). NOTE If there is a source of vibration in the area, WAIT may be displayed momentarily. Searching for agent should cease until WAIT disappears. (4) When monitoring for contamination on a person, object, vehicle, aircraft or piece of equipment, it is essential to first establish what general vapor hazard (G or H) is suspected. Be aware of the wind speed and direction. CAUTION Do not switch CAM off for end of mission or storage if more than one bar is displayed. (5) Switch CAM off when not in use to extend battery life. (6) In cold weather, liquid contaminants may not release sufficient vapor to produce a reading on CAM.

2-38

d. Interferents. NOTE Monitoring with CAM is usually done outdoors while in Mission Oriented Protective Posture (MOPP IV). Cleaning materials or perfumes may be a problem. (1) There are a few vapors present in the atmosphere that can, in some circumstances, give a false response in CAM. The situations most likely to give a false response are in enclosed spaces or when sampling near strong vapor sources, for example, in a motor pool engine test bay. If it is possible, get to know your local environment during training periods. Determine if, for example, there are any responses in the galley, the sick bay or the hangar. Some of the types of vapors that have been found to give false readings are given in the following paragraphs:

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2-6. OPERATING PROCEDURES (CONT). d. Interferents (Cont). (a) Cleaning compounds. Some cleaning compounds and disinfectants contain additives which give them a pleasing smell. Some of these additives such as menthol and methyl salicylate (MS) can give false responses in the H or G mode. Cleaning materials are by their very nature spread over large surface areas and, therefore, provide a considerable vapor source, particularly in enclosed spaces. (b) Aromatic vapors. Included in this group of materials are perfumes and food flavorings. Some brands of aftershave and perfume can give a response in G mode when CAM is held close to the skin, for example, in casualty handling procedures. Some sweets, such as peppermints, cough lozenges and menthol cigarettes can cause a response in G mode if the breath is exhaled directly into the CAM nozzle.

2-40

(c) Smoke and fumes. The exhaust from some rocket motors and the fumes from some munitions can give responses. (2) If you suspect your CAM is giving a false reading: (a) Stay masked. (b) Check for obvious vapor sources - smoke, etc., and known interferents. (c) Remove and discard the filtered nozzle standoff, place nozzle protective cap assembly onto the front of CAM case and reestablish a clean air background. (d) Remove nozzle protective cap assembly. If false response recurs, CAM may not be operable in the immediate area. Remove source of interferent (if possible) or replace nozzle protective cap and remove CAM from area.

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2-6. OPERATING PROCEDURES (CONT). e. Malfunction Recognition. If one or more of the following symptoms occur during operation, refer to the troubleshooting symptom index in para 3-3.

(1) Backlight not operating. (2) BL shown on display during operation. (3) Display disappears.

(4) Display flashes on and off.

(5) Does not change mode from G to H or H to G. (6) Does not clear down to zero or one bar in 2 minutes (or 5 minutes for five or more bars). 2-42

f.

Removing CAM from Operation. WARNING A contaminated CAM can cause death or injury to personnel. (1) If contamination is suspected, refer to para 2-17 for decontamination procedures. If CAM is not contaminated proceed to step 2. NOTE In conditions below 40°F (4°C) take CAM to a warm area, if possible, to carry out the shutdown procedure. When operating in wet conditions, try to avoid trapping moisture on nozzle assembly or inside the nozzle protective cap assembly. Trapping of water in this way may result in increased start-up time or reduced sensitivity.

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2-6. OPERATING PROCEDURES (CONT). f.

Removing CAM from Operation (Cont). (2) Remove and discard filtered nozzle standoff (1) from nozzle assembly (2). (3) Inspect nozzle assembly for indications of moisture. If droplets of water are noticed, attempt to shake off moisture. (4) Twist (counterclockwise) and remove nozzle protective cap (3) from environmental cap (4). (5) Twist and install nozzle protective cap (3) onto CAM (5). (6) Remove buzzer (6) from electrical connector and install environmental cap (4) on electrical connector. CAUTION

Do not switch CAM off when one or more bars are showing because this action stops the purging of any contaminant remaining, this would extend the warm-up time on future use.

2-44

NOTE CAM normally clears down to zero or one bar within 2 minutes. If CAM is contaminated, it may take at least 1 hour to clear down to zero or one bar. (7) Observe display (7). If display shows zero or one bar, press G/H pushbutton switch to change modes of operation. Observe display (7). If display shows zero or one bar, CAM is ready for shutdown procedure. If more than one bar shows, let CAM run until display shows zero or one bar. Allow CAM to run an additional 5 minutes after the display has cleared to zero or one bar.

2-45

2-6. OPERATING PROCEDURES (CONT). f.

Removing CAM from Operation (Cont). (8) If CAM fails to clear down, in either mode, within 1 hour, refer to troubleshooting symptom 7 (para 3-3). (9) Perform shutdown procedure (para 2-6g).

g. Shutdown. Make sure you have completed “removing CAM from operation" (para 2-6f). When the display (1) shows zero or one bar (in both modes), press ON/OFF push-button switch (2) to shut CAM off. Remove battery before storing CAM in the case.

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2-7. PREPARATION FOR MOVEMENT OF CAM. Do the following to prepare the CAM for movement to a new location and to return the CAM to operation at the new location. a. Remove the CAM from operation (para 2-6f). Shut down the CAM (para 2-6g). b. If carrying case is available, proceed as follows: (1) Inspect the two filtered nozzle package assemblies in the carrying harness. If either package Is empty, replace the package(s) with a new one from the lid of the carrying case assembly (para 3-5d). (2) Inspect nozzle protective cap assembly; If cap is physically damaged, replace it with the spare nozzle protective cap assembly stored in the carrying case assembly (para 3-5b).

2-47

2-7. PREPARATION FOR MOVEMENT OF CAM (CONT). b. If carrying case is available, proceed as follows (Cont): (3) Place CAM (1) into carrying case assembly (2). (4) Place buzzer (6) into carrying case assembly (2). (5) Close lid (3) on carrying case (2). Slide hand along hook-and-loop fastener (4) to secure carrying case. (6) Snap buckle halves (5) together. CAM is ready for movement.

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2-8.

WARNING INSTRUCTIONS ON DECALS.

G H

CAUTION CHEMICAL AGENT MONITOR NS No. 6665-01-357-8502 SERIAL No. Z47-M-00045 TYPE 5-15-17100

RADIOACTIVE MATERIAL CONTROLLED DISPOSAL REQUIRED RADIOISOTOPES ACTIVITY NICKEL 63 0.01 CURIES

IF FOUND RETURN TO NEAREST MILITARY ACTIVITY

G H CAUTION CHEMICAL AGENT MONITOR NS No. 6665-01-357-8502 SERIAL No. Z47-M-00045 TYPE 5-15-17100

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Change 1

RADIOACTIVE MATERIAL CONTROLLED DISPOSAL REQUIRED RADIOISOTOPES ACTIVITY NICKEL 63 0.01 CURIES

IF FOUND RETURN TO NEAREST MILITARY ACTIVITY

2-51

Section IV. OPERATION UNDER UNUSUAL CONDITIONS 2-9. INTRODUCTION. Operation under unusual conditions includes operations in temperatures below 40°F (4°C); in temperatures above 100°F (38°C); in darkness (night operations); in blowing sand or dust; and operation where common sense dictates not operating. WARNING Individual cells within the battery contain lithium, sulfur dioxide, and an electrolyte. Sulfur dioxide is an irritant gas and the electrolyte is flammable and highly corrosive. A mishandled battery may explode or vent, release dangerous fumes, and bum. Do not crush or burn battery. Do not attempt to recharge batteries. In the event that a battery is shorted or starts to heat up, it should be removed from the CAM and taken to the outdoors or to a well-ventilated area to cool down. Tongs or a shovel are recommended for this purpose. Once the temperature has dropped or the odor of sulfur dioxide reaches a tolerable level, the battery can be disposed of according to TB 43-0130 and local SOP. Suitable protective clothing should be worn when handling suspected batteries. If the skin comes in contact with the electrolyte, wash thoroughly with water.

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2-10.

OPERATION IN TEMPERATURES BELOW 40°°F (4°°C).

CAM may require a longer warm-up period in temperatures below 40°F (4°C). Before operating the CAM in temperatures below -10°F (-23°C), try to warm the battery and confidence sample by some method such as putting them in a warm facility or vehicle. They can also be placed in your pocket. A battery and/or confidence sample that is not “cold” to the touch may be considered acceptable. Never attempt to heat the battery or the confidence sample with a flame.

2-11.

OPERATION IN TEMPERATURES ABOVE 100°°F (38°°C).

In temperatures above 100°F (38°C), keep the CAM out of direct sunlight whenever possible; try to keep the CAM shaded. Don’t store the CAM in the sun. Minimize moving the CAM to and from areas of large temperature differentials (as from a cool enclosure to direct sunlight).

Change 1

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2-12. OPERATION IN DARKNESS. The display contains light emitting diodes (LED) that light the display in darkness. The diodes are activated anytime that the CAM is operating.

2-13. OPERATION IN BLOWING SAND OR DUST. During operation in blowing sand or dust, check the filtered nozzle standoff for collection of dust; if dust is visible, remove and replace the filter with a new filtered nozzle standoff (para 3-5e).

2-14. COMMON SENSE OPERATION. Unless absolutely necessary, the CAM should not be used in conditions where common sense advises you not to use it. For example, don't use the CAM: a. In blowing rain or snow. b. Downwind from, or in, dense smoke or fumes. c. In enclosed spaces where there are vapor sources known to give false responses.

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2-15. OPERATION WHEN FORDING AND SWIMMING. If you have to cross a river or submerse the CAM, follow the procedures for removing CAM from operation (para 2-6f) and for shutdown (para 2-6g).

2-16. EMERGENCY PROCEDURES. During an emergency, a partially malfunctioning CAM may be operated under the conditions listed below. Replace the CAM with a good unit as soon as possible. a. If CAM checks out with the confidence sample in one mode (G or H) but not In the other mode, then use the CAM In the good mode until a replacement CAM can be obtained. NOTE A constant two or three bar reading may indicate the CAM is contaminated. b. When a constant number of bars are continually shown on the display, it usually indicates that contamination is present in the surrounding area or on the nozzle. Do not allow the CAM to continuously monitor contamination of any kind. Check troubleshooting symptom 6 (para 3-3). 2-55

2-16. EMERGENCY PROCEDURES (CONT). CAUTION If dust is present, operation of the CAM without a filtered nozzle standoff can damage the CAM. Frequent confidence tests should be performed during this type of emergency operation. c. If all filtered nozzle standoffs have been used, the CAM may be operated without one. In this case, take extra precautions to prevent the nozzle assembly from touching a surface that may have liquid chemical agent on it. d. If one of the bars or the A or the B marker does not display, the CAM can be used until a replacement is available. e. If there is a crack in part of the CAM, it can still be operated if the CAM passes the self-test (para 2-4) during start up and confidence test (para 2-5). f. If the CAM display backlight (light emitting diode) is not lighting the display, the display can be observed at night by using a flashlight with a filter lens. The CAM can be used in the daylight even if the backlight is not working.

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2-17. NUCLEAR, BIOLOGICAL AND CHEMICAL (NBC) DECONTAMINATION. a. Nuclear. For radiological contamination, brush, wipe or vacuum contamination from equipment. The contamination is not destroyed - just moved from one place to another - so control the runoff as contaminated waste. b. Biological and Chemical. If CAM or its accessories appear to be contaminated, the procedure described in the following paragraphs must be carried out. CAUTION Do not decontaminate CAM or its accessories with M258A1 or M280 Decontamination Kits. These kits may cause false positives and temporarily render the CAM inoperative. Decontaminate the NBC gloves with hot soapy water or M291 Skin Decontamination Kit (TM 3-4230-229-10). (1) Nozzle Assembly. If the nozzle assembly is contaminated, proceed as follows: (a) Press ON/OFF push-button switch to turn CAM off.

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2-17. NUCLEAR, BIOLOGICAL AND CHEMICAL (NBC) DECONTAMINATION (CONT). (b) Remove the filtered nozzle standoff. Discard filtered nozzle standoff as contaminated waste. (c) Decontaminate NBC gloves. (d) Lightly dampen a cloth (Item 3, App D) with water and wipe CAM nozzle assembly thoroughly. Discard cloth as contaminated waste. (e) Decontaminate NBC gloves. (f) Check effectiveness of decontamination with M256-series detector kit, M8/M9 detector paper or, if available, another CAM. For instructions on use of kit and M8 paper see TM 3-6665-307-10; for M9 paper see TM 3-6665-311-10. (g) If the nozzle assembly is still contaminated, repeat steps (d), (e), and (f) until decontamination is complete. (h) Remove the nozzle protective cap from the environmental cap and install it over the nozzle assembly.

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(i) Press ON/OFF push-button switch to turn CAM on. (j) Let CAM run until the display clears to zero or one bar in both modes. (2) CAM. If the CAM is contaminated, proceed as follows: (a) Press ON/OFF push-button switch to turn CAM off. (b) Remove the filtered nozzle standoff. Discard filtered nozzle standoff as contaminated waste. (c) Decontaminate NBC gloves. NOTE Limit your work area to avoid spread of contamination. (d) Remove the carrying harness assembly and handle straps from the CAM. (e) Open the carrying harness assembly battery pocket and confidence sample pocket.

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2-17.

NUCLEAR, BIOLOGICAL AND CHEMICAL (NBC) DECONTAMINATION (CONT). (f)

Decontaminate NBC gloves.

(g)

Remove the confidence sample, spare battery, and filtered nozzle package assemblies from carrying harness assembly.

(h)

Lightly dampen a cloth (Item 3, App D) with water and wipe CAM nozzle assembly thoroughly. Discard cloth as contaminated waste. Using another cloth, wipe all exposed surfaces of the environmental cap/nozzle protective cap combination. CAUTION

Do not let the nozzle assembly get wet with soap and water to avoid contamination of the CAM.

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Change 1

(i)

Remove nozzle protective cap from environmental cap and install over nozzle assembly. Remove buzzer and install environmental cap.

(j)

Decontaminate the CAM, buzzer, and confidence sample with a cloth and hot soapy water. Wipe each dry with a clean cloth or let air dry.

(k)

Decontaminate NBC gloves.

(l)

Check effectiveness of decontamination with M256-series detector kits, M8/M9 detector paper or, if available, another CAM.

(m) If the CAM or confidence sample is still contaminated, repeat steps (j), (k) and (l) until decontamination is complete. If the buzzer is contaminated, discard as contaminated waste. (n)

Press ON/OFF push-button switch to turn CAM on.

(o)

Let CAM run until the display clears to zero or one bar in both modes.

(p)

Check the carrying harness assembly, spare battery, and filtered nozzle package assemblies for contamination using an M256series detector kit, M8/M9 detector paper or, if available, another CAM. Discard contaminated items as contaminated waste.

(q)

Decontaminate NBC gloves.

Change 1

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2-17. NUCLEAR, BIOLOGICAL AND CHEMICAL (NBC) DECONTAMINATION (CONT). NOTE No item should be contaminated at this point. Ensure carrying case assembly is not contaminated. If contaminated, follow procedures in step (4). If no contamination is present, follow the procedures below. (r) Remove needed spare carrying harness assembly, spare nozzle protective cap assembly and/or spare filtered nozzle package assemblies from carrying case assembly. (s) Reassemble carrying harness assembly with required items and attach to CAM. (3) Carrying Harness Assembly. If the carrying harness assembly is contaminated, proceed as follows: (a) Open carrying harness battery pocket and confidence sample pocket. (b) Decontaminate NBC gloves. 2-62

(c) Remove the confidence sample, spare battery and filtered nozzle package assemblies and check if contaminated using another CAM. If contaminated, discard all items except the confidence sample. Discard items as contaminated waste. (d) Discard carrying harness assembly as contaminated waste. (e) Decontaminate the confidence sample using soap and water. Wipe dry with a clean cloth or let air dry. (f) Decontaminate NBC gloves. (g) Attach spare replacement carrying harness (from sealed plastic bag In carrying case) to CAM. (h) Place decontaminated confidence sample in spare carrying harness assembly.

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2-17. NUCLEAR, BIOLOGICAL AND CHEMICAL (NBC) DECONTAMINATION (CONT). (i) Place spare battery and filtered nozzle package assemblies, if not contaminated, in spare carrying harness assembly. (j) Reattach to CAM. (4) Carrying Case Assembly. If the carrying case assembly is contaminated, proceed as follows: (a) Open carrying case assembly. (b) Decontaminate NBC gloves. (c) Remove and decontaminate, as required, the sealed accessories (carrying harness assembly, spare filtered nozzle assembly, and a spare nozzle protective cap assembly). (d) Discard the carrying case assembly as contaminated waste. (e) Decontaminate NBC gloves.

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CHAPTER 3 MAINTENANCE INSTRUCTIONS Section I. LUBRICATION INSTRUCTIONS 3-1. LUBRICATION. No lubrication required.

Section II. TROUBLESHOOTING PROCEDURES 3-2. INTRODUCTION. The troubleshooting table lists common malfunctions that occur during the operation or maintenance of the CAM or its components. However, this manual does not list all malfunctions, tests, or inspections and corrective actions. If a malfunction is not corrected by listed troubleshooting actions, or is not listed, notify your supervisor.

3-1

3-3. OPERATOR TROUBLESHOOTING. Use the following index to locate trouble symptoms. Perform the test/inspections and corrective actions in the order listed, until the malfunction is corrected. If malfunction is not corrected by listed corrective actions, notify your supervisor. Symptom

Troubleshooting Procedure

1. BACKLIGHT NOT OPERATING ................................................................. 3-4 2. BL SHOWN ON DISPLAY DURING OPERATION ...................................... 3-4 3. DISPLAY DOES NOT COME ON OR DISPLAY DISAPPEARS ................... 3-4 4. DISPLAY FLASHES ON AND OFF .............................................................. 3-5 5. DOES NOT CHANGE MODE FROM G TO H OR H TO G .......................... 3-6 6. DOES NOT CLEAR DOWN TO ZERO OR ONE BAR IN 2 MINUTES (OR 5 MINUTES FOR FIVE OR MORE BARS) ........................................... 3-6 7. DOES NOT CLEAR DOWN TO ZERO OR ONE BAR BEFORE SHUTDOWN .............................................................................................. 3-7 3-2

3-3. OPERATOR TROUBLESHOOTING (CONT). 8. DOES NOT RESPOND TO CONFIDENCE SAMPLE (SIMULANT) ............ 3-8 9. BUZZER DOES NOT SOUND WHEN DISPLAY SHOWS TWO BARS OR MORE ............................................................. 3-10 10. ONE OR MORE DISPLAY INDICATORS DO NOT SHOW DURING SELF-TEST .................................................... 3-10 11. REMAINS IN SELF-TEST FOR MORE THAN 30 SECONDS ................... 3-11 12. REMAINS IN WAIT FOR LONGER THAN 2 MINUTES............................. 3-11

3-3

Table 3-1. Operator Troubleshooting MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 1. BACKLIGHT NOT OPERATING. Notify your supervisor. 2. BL SHOWN ON DISPLAY DURING OPERATION Step 1.

Replace battery (para 3-5a). Notify your supervisor

3. DISPLAY DOES NOT COME ON OR DISPLAY DISAPPEARS.

3-4

Step 1.

Turn CAM off.

Step 2.

Remove battery cap assembly. Check that battery is present.

Step 3.

Install battery (para 3-5a, steps 8 and 9). Press ON/OFF pushbutton switch.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Step 4.

Check that battery is installed with terminal end toward display. Position battery with terminal end toward display. Press ON/OFF push-button switch.

Step 5.

Replace battery (para 3-5a). Notify your supervisor.

4. DISPLAY FLASHES ON AND OFF. Step 1.

Make sure filtered nozzle standoff is removed and protective cap assembly is attached on front of CAM case. Push ON/OFF pushbutton switch to shut CAM off. Wait 2 seconds. Perform self-test (para 2-4). Look for BL indication after the self-test is complete. Replace battery if necessary (para 3-5a).

3-5

Table 3-1. Operator Troubleshooting (Cont) MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 4. DISPLAY FLASHES ON AND OFF (CONT). Step 2.

Let CAM run for 20 minutes. Press ON/OFF push-button to shut CAM off. Wait for 2 seconds. Perform self-test (para 2-4) and confidence test (para 2-5). Notify your supervisor.

5. DOES NOT CHANGE MODE FROM G TO H OR H TO G. Step 1.

Press G/H mode push-button switch. Check that display does not indicate change in mode. Notify your supervisor.

6. DOES NOT CLEAR DOWN TO ZERO OR ONE BAR IN 2 MINUTES (OR 5 MINUTES FOR FIVE OR MORE BARS). Step 1. 3-6

Remove the filtered nozzle standoff.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Step 2.

Install nozzle protective cap onto CAM front end. Let CAM run for 15 minutes.

Step 3.

If several bars are still present replace nozzle protective cap. Let CAM run for 15 minutes.

Step 4.

Decontaminate CAM (para 2-17b(2)).

Step 5.

Repeat self-test (para 2-4) and confidence test (para 2-5). Notify your supervisor.

7. DOES NOT CLEAR DOWN TO ZERO OR ONE BAR BEFORE SHUTDOWN. Step 1.

If not clear, decontaminate CAM (para 2-17b(2)). Notify your supervisor.

3-7

Table 3-1. Operator Troubleshooting (Cont) MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 8. DOES NOT RESPOND TO CONFIDENCE SAMPLE (SIMULANT).

3-8

Step 1.

Make sure CAM runs for at least 15 minutes. CAM may require an extra warm-up period if it has been in storage.

Step 2.

Wait 10 seconds and repeat the 1 second exposure. This can be done up to five times.

Step 3.

Run CAM 5 minutes. If available, use another confidence sample (simulant) and repeat confidence test (para 2-5).

Step 4.

Remove filtered nozzle standoff from CAM nozzle assembly. Twist (counterclockwise) and remove nozzle protective cap assembly from CAM environmental cap; place and twist (clockwise) and install nozzle protective cap to CAM. Press ON/OFF push-button switch to shut CAM off. Wait 2 seconds.

Table 3-1. Operator Troubleshooting (Cont) MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION Step 5.

Perform self-test (para 2-4). Let CAM operate for 1 hour. (Disregard display during the hour.) Press ON/OFF push-button switch to shut CAM off. Wait 2 seconds.

Step 6.

Repeat self-test (para 2-4) and confidence test (para 2-5). Press ON/OFF push-button to shut CAM off.

Step 7.

Remove filtered nozzle standoff. Replace nozzle protective cap (para 3-5b). Press ON/OFF push-button switch to turn CAM on. Let CAM run 30 minutes. Push ON/OFF push-button switch to shut CAM off. Wait 2 seconds.

Step 8.

Repeat self-test (para 2-4) and confidence test (para 2-5). Notify your supervisor.

3-9

Table 3-1. Operator Troubleshooting (Cont) MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 9. BUZZER DOES NOT SOUND WHEN DISPLAY SHOWS TWO BARS OR MORE. Step 1.

Replace battery (Item 2, App D) in buzzer.

Step 2.

Repeat confidence test. Notify your supervisor.

10. ONE OR MORE DISPLAY INDICATORS DO NOT SHOW DURING SELF-TEST. NOTE Either G or H mode shows on the display, never both at the same time. Step 1.

Press ON/OFF push-button switch to shut CAM off. Wait 2 seconds.

Step 2.

Press ON/OFF push-button switch again to start CAM in self-test. Notify your supervisor.

3-10

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 11. REMAINS IN SELF-TEST FOR MORE THAN 30 SECONDS. Step 1.

Press ON/OFF push-button switch to shut CAM off. Wait 2 seconds.

Step 2.

Press ON/OFF push-button switch again to start CAM in self-test. Notify your supervisor.

12. REMAINS IN WAIT FOR LONGER THAN 2 MINUTES. Step 1.

Press ON/OFF push-button switch to shut CAM off. Wait 2 seconds.

Step 2.

Press ON/OFF push-button switch again to start CAM in self-test. Let CAM run for up to 60 minutes.

Step 3.

Press ON/OFF push-button switch to shut CAM off. Wait 2 seconds.

3-11

Table 3-1. Operator Troubleshooting (Cont) MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

12.

REMAINS IN WAIT FOR LONGER THAN 2 MINUTES (CONT). Step 4.

Press ON/OFF push-button switch again to start CAM in self-test. If CAM does not clear within 2 minutes, replace nozzle protective cap assembly (para 3-5b).

Step 5.

Press ON/OFF push-button switch to turn CAM on. Let CAM run for up to 30 minutes. Notify your supervisor.

3-12

Section III. MAINTENANCE PROCEDURES 3-4. INTRODUCTION. This section contains information and instruction for operator maintenance of the CAM. Operator maintenance includes: Para

BATTERY - REPLACE ........................................................................................3-5a NOZZLE PROTECTIVE CAP ASSEMBLY - REPLACE ........................................3-5b CARRYING HARNESS ASSEMBLY - REPLACE .................................................3-5c FILTERED NOZZLE PACKAGE ASSEMBLY - REPLACE ....................................3-5d FILTERED NOZZLE STANDOFF - REPLACE......................................................3-5e BUZZER BATTERY - REPLACE ........................................................................3-5f

3-13

3-5. OPERATOR MAINTENANCE. a. Replace Battery. CAUTION Do not replace battery when contamination is present. (1) Remove filtered nozzle standoff (1) from nozzle assembly (2). Discard filtered nozzle standoff. (2) Remove nozzle protective cap (3) from environmental cap (4). Place nozzle protective cap (3) over nozzle assembly (2). (3) Wait until display (5) shows zero or one bar in both modes. Press ON/OFF push-button switch (6) to turn CAM off. (4) Twist (counterclockwise) and remove battery cap assembly (7) from CAM.

3-14

3-15

3-5. OPERATOR MAINTENANCE (CONT). a. Replace Battery (Cont). WARNING FLAMMABLE AND CORROSIVE HAZARD Lithium-sulfur dioxide batteries contain lithium, sulfur dioxide and an electrolyte. Sulfur dioxide is an irritant gas. The electrolyte is flammable and highly corrosive. Do not immerse in water or decon solution, crush, or bum batteries. Do not attempt to recharge batteries or store at temperatures above 158°F (70°C). If a battery is mishandled or misused the lithium may rapidly vent out carrying with it the sulfur dioxide gas and the electrolyte, and it may heat up. If this happens, stay away until the smell of sulfur is gone. If you have to move the battery, move it outside by using a shovel or long tongs. Wear suitable protection when handling suspect batteries. A rapidly venting battery may damage skin and eyes. If the skin or eyes come in contact with the electrolyte, wash thoroughly with generous amounts of water, and seek medical attention. Dispose of batteries according to TB 43-0130 and local SOP.

3-16

(5) Remove battery (8) from CAM. (6) Inspect CAM battery compartment for water or corrosion. If water or corrosion is present, notify your supervisor.

3-17

3-5. OPERATOR MAINTENANCE (CONT). a. Replace Battery (Cont). (7) Remove new battery from pocket of carrying harness (9). (8) Insert new battery (8) into CAM. Ensure that terminal end of battery is inserted first. NOTE If the CAM makes a humming sound and/or the display shows an indication when the battery is installed in the next step, press the ON/OFF push-button switch one time. (9) Install and turn (clockwise) battery cap assembly (7) on CAM. (10)Perform self-test (para 2-4) and confidence test (para 2-5).

3-18

3-19

3-5. OPERATOR MAINTENANCE (CONT). b. Replace Nozzle Protective Cap Assembly. (1) If not already turned off, press ON/OFF push-button switch (1) to turn CAM off. (2) Twist (counterclockwise), remove and discard nozzle protective cap (2) from nozzle assembly (3) or from environmental cap (4).

3-20

(3) Remove container (5) holding spare sealed nozzle protective cap from carrying case assembly (6). (4) Open container (5). Pull out nozzle protective cap in vapor proof barrier. Remove vapor proof barrier (7). (5) Install and twist (clockwise) nozzle protective cap (2) over nozzle assembly (3).

3-21

3-5.

OPERATOR MAINTENANCE (CONT).

c. Replace Carrying Harness Assembly. NOTE If the CAM is contaminated, do not perform this procedure. Instead, perform the chemical decontamination procedure in para 2-17. (1) Remove spare battery (1), confidence sample (2), and spare filtered nozzle package assemblies (3) from carrying harness assembly (4). (2) Unsnap both ends (5) of carrying harness from small (6) and large (7) handle straps. Remove and discard harness and straps. (3) Remove carrying harness assembly (8) from carrying case assembly (9). Remove sealed packaging from around carrying harness assembly. (4) If not already buckled, remove twists from new carrying harness (4) and fasten buckle (10).

3-22

3-23

3-5. OPERATOR MAINTENANCE (CONT). c. Replace Carrying Harness Assembly (Cont). (5) Place small handle strap (6) around forward part of handle; snap the end of the carrying harness (4) that contains the filtered nozzle package assembly (3) to the small handle strap (6). (6) Place large handle strap (7) around rear section of handle, as shown. Snap other end of carrying harness to large handle strap (7). (7) Install spare battery (1), confidence sample (2), and spare filtered nozzle package assemblies (3) into new carrying harness assembly.

3-24

3-25

3-5. OPERATOR MAINTENANCE (CONT). d. Replace Filtered Nozzle Package Assembly. NOTE Do not replace a filtered nozzle package assembly in the carrying harness unless the package is completely empty. (1) Pull empty filtered nozzle package assembly (1) from carrying harness pocket (2). Discard empty package assembly. (2) Pull new filtered nozzle package assembly (1) from pocket (3) in carrying case assembly (4). (3) Slide new filtered nozzle package assembly (1) into pocket (2) of carrying harness.

3-26

3-27

3-5. OPERATOR MAINTENANCE (CONT). e.

Replace Filtered Nozzle Standoff. CAUTION Perform this procedure quickly to avoid dust or other contamination from entering the CAM. Do not touch the nozzle assembly or the new filtered nozzle standoff; touching could contaminate them. (1) Pull filtered nozzle standoff (1) from nozzle assembly (2). Discard filtered nozzle standoff. (2) Pull one filtered nozzle package assembly (3) from pocket (4) of carrying harness. (3) Peel back covering (5) from top of filtered nozzle package assembly (3) until one filtered nozzle standoff (1) is exposed. (4) Press CAM nozzle assembly (2) into new exposed filtered nozzle standoff (1).

3-28

(5) Lay covering (5) back in place across top of filtered nozzle package assembly (3). Slide package assembly (3).back into pocket (4) of carrying harness.

3-29

3-5. OPERATOR MAINTENANCE (CONT). f.

Replace Buzzer Battery. (1) Slide battery compartment door open as shown and remove battery. (2) Insert new battery (Item 2, App D), contact end first (polarity does not matter) and slide compartment door closed.

3-30

APPENDIX A REFERENCES A-1. SCOPE. This appendix lists service publications referenced in this manual. A-2. REGULATIONS. AR 55-38 ....................................... Reporting of Transportation Discrepancies in Shipments AR 385-11 ..................................... Ionizing Radiation Protection (Licensing, Control, Transportation, Disposal, and Radiation Safety) AR 385-40 ..................................... Accident Reporting and Records AR 700-64 ..................................... Radioactive Commodities in the DOD Supply Systems A-1

A-2. REGULATIONS (CONT). AR 710-3 ....................................... Asset and Transaction Reporting System AR 735-11-2 .................................. Reporting of Item and Packing Discrepancies A-3. COMMON TABLE OF ALLOWANCES. CTA 8-100..................................... Army Medical Department Expendable and Durable Items CTA 50-970................................... Expendable and Durable Items (Except: Medical Class V, Repair Parts and Heraldic Items) A-4. DA PAMPHLETS. DA PAM 738-750........................... Functional Users Manual for the Army Maintenance Management System (TAMMS) A-5. FIELD MANUALS. FM 3-5........................................... NBC Decontamination FM 21-11....................................... First Aid for Soldiers A-2

A-6. FORMS. DA Form 2028 ............................... Recommended Changes to Publications and Blank Forms DA Form 2404 ............................... Equipment Inspection and Maintenance Worksheet NRC Form 3 .................................. Notice to Employees RCS DD-SD(AR) 1168 .................. Radiological Accident Report SF 361 .......................................... Transportation Discrepancy Report SF 364 .......................................... Report of Discrepancy SF 368 .......................................... Product Quality Deficiency Report A-7. TECHNICAL MANUALS. TM 3-4230-229-10......................... Operator's Manual Decontaminating Kit, Skin: M291 TM 3-6665-307-10......................... Operator's Manual for Chemical Agent Detector Kit, M256/M256A1

A-3

A-7. TECHNICAL MANUALS (CONT). TM 3-6665-311-10......................... Operator's Manual for Paper, Chemical Agent Detector: M9 TM 43-0002-31.............................. Destruction of Chemical Weapons and Defense Equipment to Prevent Enemy Use A-8. TECHNICAL BULLETINS. TB 43-0130 ................................... Instructions for the Safe Handling and Identification of US Army CommunicationsElectronics Command Managed Lithium-Sulfur Dioxide Batteries

TB 700-4 ....................................... Decontamination of Facilities and Equipment A-9. TRAINING CIRCULARS. TC 3-4-1........................................ Chemical Agent Monitor (CAM) Employment

A-4

APPENDIX B COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS Section I. INTRODUCTION B-1. SCOPE. This appendix lists components of the end item and basic Issue Items for the Improved Chemical Agent Monitor (ICAM) to help you inventory the items required for safe and efficient operation of the equipment.

B-2. GENERAL. The Components of End Item (COEI) and Basic Issue Items (BII) Lists are divided into the following sections:

B-1

B-2. GENERAL (CONT). a. Section II. Components of End Item. This listing is for informational purposes only, and is not authority to requisition replacements. These items are part of the CAM, but they are to be removed and separately packaged for transportation or shipment. As part of the end item, these items must be with the end item whenever it is issued or transferred between property accounts. Illustrations are furnished to help you find and identify the items. b. Section III. Basic Issue Items. These essential items are required to place the CAM in operation, operate it, and to do emergency repairs. Although shipped separately packaged, Bll must be with the CAM during operation and when it is transferred between property accounts. Listing these items is your authority to request/requisition them for replacement based on authorization of the end item by the TOE/MTOE. Illustrations are furnished to help you find and identify the items.

B-2

B-3. EXPLANATION OF COLUMNS. a. Column (1) - Illus Number, gives you the number of the item illustrated. b. Column (2)- National Stock Number, identifies the stock number of the item to be used for requisitioning purposes. c. Column (3) - Description and Usable on Code, identifies the Federal item name (in all capital letters) followed by a minimum description when needed. The last line below the description is the CAGEC (Commercial and Government Entity Code) (in parenthesis) and the part number. d. Column (4) - (U/I) Unit of Issue, indicates how the item is issued for the National Stock Number in column two. e. Column (5) - (OTY RQD) Quantity Required, indicates the quantity required.

B-3

Section II. COMPONENTS OF END ITEM

B-4

(1) ILLUS NUMBER

(2) NATIONAL STOCK NUMBER

1

(3) DESCRIPTION CAGEC AND PART NUMBER

(4) U/I

(5) QTY RQD

MONITOR, CHEMICAL AGENT (81361) 5-15-17013

EA

1

2

6665-01-388-4269

HARNESS ASSEMBLY, CARRYING (81361) 442-570

EA

1

3

6665-01-382-7084

FILTERED NOZZLE PACK (81361) 442-546

EA

2

4

6665-01-417-9307

CASE ASSEMBLY, CARRYING (81361) 5-15-18520

EA

1

5

6665-01-382-7081

CONFIDENCE SAMPLE (81361) 442-642

EA

1

6

6350-01-394-9916

BUZZER (81361) 5-15-13900

EA

1

B-5

Section II. COMPONENTS OF END ITEM (CONT). (1) ILLUS NUMBER

(2) NATIONAL STOCK NUMBER

(3) DESCRIPTION CAGEC AND PART NUMBER

(4) U/I

(5) QTY RQD

ON BOARD SPARES

B-6

2

6665-01-388-4269

HARNESS ASSEMBLY, CARRYING (81361) 442-570

EA

1

3

6665-01-382-7084

FILTERED NOZZLE PACK (81361) 442-546

EA

2

7

5340-01-380-9974

CAP, NOZZLE PROTECTIVE (81361) 442-674

EA

1

Section III. BASIC ISSUE ITEMS

(1)

(2)

ILLUS

NATIONAL

NUMBER

STOCK NUMBER

(3)

(4)

(5)

CAGEC AND PART NUMBER

U/I

QTY RQD

DESCRIPTION

1

6135-01-440-7774

BATTERY (80058) BA-5800A/U

PG

2

2

6910-01-333-3631

BATTERY ASSEMBLY, TRAINING

EA

1

(81361) 5-15-13810 TM 3-6665-343-10 Operator’s Manual for Improved Chemical Agent Monitor (ICAM)

1

Change 1

B-7

APPENDIX C ADDITIONAL AUTHORIZATION LIST Section I. INTRODUCTION C-1.

SCOPE.

This appendix lists additional items you are authorized for the support of Chemical Agent Monitor (CAM).

C-2.

GENERAL.

This list identifies items that do not have to accompany the CAM and that do not have to be turned in with it. These items are all authorized to you by CTA, MTOE, TDA, or JTA.

C-3.

EXPLANATION OF LISTING.

National stock numbers, descriptions and quantities are provided to help you identify and request the additional items you require to support this equipment. The items are listed in alphabetical sequence by item name under the type of document (i.e., CTA, MTOE, TDA, or JTA) which authorized the item(s) to you. C-0

Change 1

Section II. ADDITIONAL AUTHORIZED ITEMS LIST (1) NATIONAL STOCK NUMBER

(2) DESCRIPTION CAGEC AND PART NUMBER

USABLE ON CODE

(3)

(4)

U/I

QTY RECM

BX

1

KT

1

BK

1

RO

1

CTA AUTHORIZED ITEM 4230-01-276-1905

Decontaminating Kit, Skin:M291 (81361) 5-77-2301 (Item deleted)

6665-01-133-4964

Detector Kit, Chemical Agent: M256A1 (81361) D5-77-2240

6665-00-050-8529

Paper, Chemical Agent Detector:M8 (81361) D5-77-266

6665-01-226-5589

Paper, Chemical Agent Detector:M9 (81361) 5-67-280

Change 1

C-1

APPENDIX D EXPENDABLE AND DURABLE ITEMS LIST Section I. INTRODUCTION D-1.

SCOPE.

This appendix lists expendable and durable items that you will need to operate and maintain the Chemical Agent Monitor (CAM). This listing is for information only and is not authority to requisition the listed items. These items are authorized to you by CTA 50-970, Expendable/Durable Items (except medical class V repair parts, and heraldic items) or CTA 8-100, Army Medical Department Expendable/Durable Items.

D-0

Change 1

D-2.

EXPLANATION OF COLUMNS. a.

Column (1) - Item Number. This number is assigned to the entry in the listing and is referenced in the narrative instructions to identify the item (e.g., “Use battery, item 1, App.D”).

b.

Column (2) - Level. This column identifies the lowest level of maintenance that requires the listed item (C - Operator/Crew, O-Unit Maintenance, F Direct Support Maintenance).

c.

Column (3) - National Stock Number. This is the National Stock Number assigned to the item which you can use to requisition it.

d.

Column (4) - Description. Indicates the item name, description, (CAGEC) and part number. This provides the other information you need to identify the item.

e.

Column (5) - Unit of Measure (U/M). This code shows the physical measurement or count of an item, such as gallon (GL), each (EA), dozen (DZ), gross (GR), etc. If the unit of measure differs from the unit of issue, requisition the lowest unit of issue that will satisfy your requirements.

Change 1

D-1

Section II. EXPENDABLE AND DURABLE ITEMS LIST (1)

(2)

ITEM

(3) NATIONAL

NUMBER

LEVEL

1

C

STOCK NUMBER 6135-00-835-7210

(4)

(5)

DESCRIPTION CAGEC AND PART NUMBER

U/M

Battery, Non-rechargeable

EA

(81349) BA-3030/U 2

C

6135-00-900-2139

Battery, Non-rechargeable

EA

(90303) MN 1604 3

C

8305-00-267-3015

Cloth, Cheesecloth

YD

(22527) 06-665-17

D-2

Change 1

PIN: 076561 - 001

APPENDIX E CHEMICAL AGENT MONITOR (CAM) BATTERY ASSEMBLY, TRAINING (BAT) CAUTION Use only the power adapter supplied with the CAM BAT. Use of any other adapter may damage the CAM. NOTE Use of the CAM BAT is limited to training and PMCS.

E-1. DESCRIPTION. The CAM Training Battery Assembly is a nonstandard alternate power source for use in training and PMCS to allow the CAM to be powered by four alkaline D cell batteries (BA 3030/U) or an AC power adapter instead of the standard CAM battery. The power adapter will allow the CAM to be powered by 110 Volts AC. The AC power adapter is to be used only when performing CAM PMCS. E-1

CAUTION Do NOT use the CAM BAT in an NBC environment. Use of the CAM BAT in an NBC environment may result in damage to the CAM.

E-2. EQUIPMENT DATA. AIR TEMPERATURE VS APPROXIMATE BATTERY LIFE (ALKALINE D CELL, BA 3030/U) Temperature

Hours

70°F (21.1°C)

10

60°F (15.6°C)

5

40°F (4.4°C)

1.5

E-2

Operating Range of the BAT: 50° 113°F(10.0°-45°C). Below 50°F (10.0°C), the standard CAM battery (BA 5800/U) should be used. (See App. B, Section III.)

E-3. OPERATOR PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS). Inspect the outside of the BAT for dirt, cracked, broken, or missing parts. Refer to figure 1 for the identification of all parts. Remove all dirt from the BAT prior to use. Dispose of cracked or broken BAT. Do not use BAT with missing parts. NOTE Use only water for cleaning. DO NOT immerse BAT in water. Make sure BAT is dry before using.

FIGURE 1 E-3

E-4. OPERATION UNDER USUAL CONDITIONS. Install batteries following the instructions in figure 1. After loading batteries push and screw BAT cap into place. a. Installing BAT: (1) Remove the Battery Cap Assembly from the CAM and mount on the side of the BAT. (2) Insert the BAT into the CAM battery chamber and turn to the right. (3) See figure 2 for a correctly installed BAT.

E-4

FIGURE 2 E-5

E-4. OPERATION UNDER USUAL CONDITIONS (CONT). b. Removing BAT from Operation: (1) Remove BAT from CAM and replace Battery Cap Assembly on the CAM. (2) Remove batteries from the BAT prior to extended storage (more than 24 hours). (3) Unscrew BAT cap and shake out batteries 2, 3, and 4 (see figure 1). (4) Hold BAT upside down and tap gently against hand to dislodge battery 1 (see figure 3).

FIGURE 3 E-6

E-5. OPERATOR MAINTENANCE. There is no operator maintenance for the BAT beyond the inspections identified in the operator PMCS. No repair parts are available for the nonstandard power source. NOTE If the BAT becomes contaminated during use, the operator should not attempt to decontaminate it. The BAT should be removed from the CAM and handled as contaminated waste. After replacing the battery cap assembly, the CAM may be decontaminated.

E-6. OPERATOR TROUBLESHOOTING. NOTE If any symptoms listed in para 3-3 are present, conduct troubleshooting procedures with the standard CAM battery (BA 5800/U) installed. After the CAM operates correctly with the standard CAM battery, insert the BAT. E-7

E-6. OPERATOR TROUBLESHOOTING (CONT). NOTE (CONT) If the CAM operates correctly with the standard CAM battery but malfunctions when the BAT is installed, check to make sure batteries BA 3030/U are not depleted and are installed correctly. If the CAM still does not operate correctly, dispose of the BAT and replace with standard CAM battery or another BAT. CAUTION If the CAM shows an intermittent battery low (BL) indicator, replace batteries immediately. Do not attempt to continue to operate the CAM, even if the indicator turns off temporarily. CAM may not give accurate readings.

E-7. OPERATION UNDER UNUSUAL CONDITIONS. Operations In temperatures below 50°F (10.0°C). Below 50°F (10.0°C), the alkaline D cell batteries (BA 3030/U) have a short service life. The standard CAM battery (BA 5800/U) should be used below 50°F (10.0°C). E-8

INDEX Subject

Page A Additional Authorization List (AAL) Items ...........................................................C-2 B Basic Issue Items (BII) Lists ..............................................................................B-7 Battery Assembly, Training (BAT)......................................................................E-1 C Common Table of Allowances ...........................................................................A-2 Components of End Item...................................................................................B-4 Confidence Test ................................................................................................2-25 Controls and Indicators......................................................................................2-1 Corrosion Prevention and Control (CPC) ...........................................................1-2 D DA Pamphlets ...................................................................................................A-2 Decontamination Procedures.............................................................................2-57 Description and Use of Operator's Controls and Indicators ................................2-1 Destruction of Army Materiel to Prevent Enemy Use..........................................1-3 Index-1

Subject

Page E

Emergency Procedures .....................................................................................2-55 Equipment Characteristics, Capabilities, and Features.......................................1-5 Equipment Data ................................................................................................1-10 Expendable and Durable Items List ...................................................................D-3 F Field Manuals....................................................................................................A-2 Forms ...............................................................................................................A-3 I Introduction .......................................................................................................1-1 L List of Abbreviations ..........................................................................................1-4 Limitations on Equipment ..................................................................................1-1 Location and Description of Major Components .................................................1-8 Lubrication Instructions......................................................................................3-1 Index-2

Subject

Page M

Maintenance Procedures...................................................................................3-13 Battery - Replace .....................................................................................3-14 Buzzer Battery - Replace .........................................................................3-30 Carrying Harness Assembly - Replace .....................................................3-22 Filtered Nozzle Package Assembly ..........................................................3-26 Filtered Nozzle Standoff ..........................................................................3-28 Nozzle Protective Cap .............................................................................3-20 Maintenance Forms and Procedures ................................................................1-2 N Nomenclature Cross-Reference List ..................................................................1-4 Nuclear, Biological, and Chemical (NBC) Decontamination................................2-57 Index-3

Subject

Page O

Operating Procedures .......................................................................................2-33 Changing Modes: G to H or H to G ..........................................................2-34 General Use ...........................................................................................2-36 Interferents .............................................................................................2-39 Malfunction Recognition...........................................................................2-42 Removing CAM from Operation ..............................................................2-43 Shutdown.................................................................................................2-46 Operation in Blowing Sand or Dust ...................................................................2-54 Operation in Darkness ......................................................................................2-54 Operation in Temperatures Above 100°F (38°C) ...............................................2-53 Operation in Temperatures Below 40°F (4°C) ...................................................2-53 Operation Under Unusual Conditions.................................................................2-52 Operation Under Usual Conditions ...................................................................2-23 Operation When Fording and Swimming ..........................................................2-55 Operator Troubleshooting .................................................................................3-2 Backlight Not Operating ..........................................................................3-4 BL Shown on Display During Operation ..................................................3-4 Display Does Not Come On or Display Disappears .................................3-4 Index-4

Subject

Page O (CONT)

Display Flashes On and Off .....................................................................3-5 Does Not Change Mode from G to H or H to G.........................................3-6 Does Not Clear Down to Zero or One Bar in ............................................3-6 2 Minutes (or 5 Minutes for Five or More Bars) Does not Clear Down to Zero or One Bar Before Shutdown ....................3-7 Does Not Respond to Confidence Sample (Simulant)...............................3-8 Buzzer Does Not Sound When Display Shows Two of More Bars ............3-10 One or More Display Indicators Do Not Show During Self-Test ................3-10 Remains in Self-Test for More than 30 Seconds.......................................3-11 Remains in WAIT for Longer than 2 Minutes ...........................................3-11 P Preventive Maintenance Checks and Services (PMCS) .....................................2-5 Preparation for Movement ................................................................................2-47 Principles of Operation .....................................................................................1-14 Purpose of Equipment ......................................................................................1-1

Index-5

Subject

Page R

Reporting Equipment Improvement Recommendations (EIR) ............................1-3 Regulations .......................................................................................................A-1 S Safety, Care and Handling.................................................................................1-11 Self-Test ...........................................................................................................2-23 T Technical Bulletins ............................................................................................A-4 Technical Manuals ............................................................................................A-3 Troubleshooting Procedures..............................................................................3-1 Training Circulars .............................................................................................A-4 W Warning Instructions on Decals ........................................................................2-50 Index-6

DISTRIBUTION: To be distributed in accordance with the initial requirements for SPECIAL DISTRIBUTION for TM 3-6665-343-10

By Order of the Secretary of the Army:

DENNIS J. REIMER General, United States Army Chief of Staff

Official:

JOEL B. HUDSON Administrative Assistant to the Secretary of the Army 04751

*U.S. GOVERNMENT PRINTING OFFICE: 1998-646-036/60505

TM 3-6665-343-10 DID WE GOOF? DO YOU KNOW A BETTER WAY? DON'T KEEP THOSE GRIPES TO YOUR SELF. WE'D LIKE TO HAVE YOUR IDEAS. USE DA FORM 2028 OR WHATEVER YOU HAVE HANDY

WRITE TO US: TECHNICAL DIRECTOR ATTN: ERDEC ABERDEEN PROVING GROUND, MD 21010-5423

TM 3-6665-343-10

WARNING - This document contains export-controlled technical data whose export Is restricted by the Army Export Control Act (Title 22,U.S.C., Sec 2751 et seq) or Executive Order 12470. Violations of these export laws are subject to severe criminal penalties. DISTRIBUTION STATEMENT C: Distribution authorized to U.S. Government agencies and their contractors to protect technical or operational information. This determination was made on 12 November 1991. Other requests for this document will be referred to: Tech Director, U.S. Army Edgewood Research, Development and Engineering Center, ATTN: SCBRD-ENL-V, Aberdeen Proving Ground, MD 21010-5423 DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

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