Heat Recovery Steam Generators
Under license from Babcock & Wilcox Power Generation Group, Inc.
Improving your business is our business Thermax offers products, systems and solutions in energy and environmental engineering to industrial and commercial establishments around the world. Its business expertise covers heating, cooling, waste heat recovery, captive power, water treatment and waste treatment, air pollution control, and performance chemicals. Thermax brings to customers extensive experience in industrial applications and expertise through technology partnerships and strategic alliances. Operating from its headquarters in Pune (Western India), Thermax has built an international sales and service network spread over South East Asia, Middle East, Africa, Russia, UK and the USA.
Boiler & Heater Group (B&H) Thermax's Boiler & Heater Group provides equipment and complete solutions for generating steam for process and power needs through combustion of various solid, liquid and gaseous fuels, as well as through heat recovery from turbine/engine exhaust and (waste) heat recovery from industrial processes. The Group also offers heaters for various applications in the Chemical, Petrochemical & Refinery segments. Its services arm offers renovation and modernization solutions for old boilers and heaters. The major industry segments served by the Group in India and across the world are Steel, Refinery, Petrochemical, Power, Cement, Sugar, Fertilizer, Paper, Chemical, Non-Ferrous Metal and Textile.
Technology source and experience Powered by technology from the world leaders Gas based combined-cycle power plants (CCPP) are expected to account for a significant portion of new investment in electricity generating assets in both developed as well as developing economies across the world. Foreseeing this trend, Thermax has teamed up with the world's foremost name in steam generation technology, Babcock & Wilcox Power Generation Group, Inc. (B&W PGG), USA, to offer heat recovery steam generators (HRSG) under a technology licence agreement.
B&W PGG - interesting facts l Established as a partnership between George Babcock
and Stephen Wilcox in 1867 l Incorporated as The Babcock & Wilcox Company in
1881; the same year the first power utility in North America went into service with boilers supplied by B&W PGG l More than 100 HRSGs installed by B&W PGG and its
licensees globally Product is supported under technical collaboration agreement with Babcock & Wilcox, USA
Thermax Babcock & Wilcox (TBW) l In continuous existence since 1989; initially as
a joint venture between B&W PGG and Thermax Limited (1989-2004) and then as a division of Thermax Limited's Boiler & Heater Group with 'B&W PGG Licensee' status (since 2004) l Installed more than 40 HRSGs, up to 410
tons/hr capacity, 120 bar(g) and 5670C l Installed more than 100 AFBC boilers up to 0
175 tons/hr capacity, 108 bar(g) and 540 C l Installed more than 15 CFBC boilers with units
under execution as large as 500 tons/ hr capacity, 142 bar(g) and 5400C l Installed more than 175 oil & gas fired
packaged boilers up to 275 tons/ hr capacity, 110 bar(g) and 4850C l Installed more than 15 oil & gas fired single-
drum, site-erected boilers up to 180 tons/ hr capacity, 134 bar(g) and 5200C l Installed more than 150 travelling grate boilers
up to 170 tons/hr capacity, 110 bar(g) and 5400C
l Backed by full fledged manufacturing facility
spread across 27 acres with dedicated shops for steam drums, panels, headers, pressure parts, harps, pressure part modules etc. at Chinchwad, near Pune, in Western India l In order to cater to the growing demands of
industry, we have set up a new manufacturing facility spread over 100 acres at Savli, near Vadodara, in Western India.
The B&W PGG edge l Key functional areas like engineering,
manufacturing, quality control and project management at TBW were established with the direct involvement of B&W PGG l TBW engineers have received advanced
training at B&W PGG offices in USA l TBW engineers use the same design
standards and advanced computer programs as used by B&W PGG engineers l HRSG designs produced by TBW are
reviewed by B&W PGG
Heat Recovery Steam Generators
IP STEAM TO RH
COLD RH I/L
HOT RH O/L
HP SH. 1
ATTEMP. ATTEMP. LP STEAM O/L
HP EVAPORATOR
RH. 2
HP SH. 2 RH. 1
GAS FLOW
HP SH. 3
HP STEAM O/L
CPH I/L
IP ECO.
CPH
LP EVAPORATOR
HP ECO. 1
FROM IP FEED PUMP
IP DRUM
FROM HP FEED PUMP
HP ECO. 2
DRUM
IP EVAPORATOR
HP ECO. 3
LP SH.
IP SH.
HP LP DRUM
TO BOILER FEED PUMP
HRSGs behind GE Frame 9E gas turbine under erection at Essar Power’s CCPP in Jamnagar, Western India
Wide-ranging capability l Superior
HRSG design programs for predicting accurate performance l State-of-the-art manufacturing facilities l Impressive track record project management l In-house erection and commissioning expertise l Effective and reliable after-sales services l Easy availability of spares l Study, retrofit and upgrade of existing HRSG system l Flow modelling (CFD) of inlet transition duct l Codes: ASME/ ATEX/ PED with CE marking/ GOST/ EN/ BS/ DIN/ IBR l 3D Modelling l Shop assembled modules to allow for maximum shop assembly and minimum field erection l Comprehensive support services including annual service contract, HRSG performance optimisation and condition assessment/ residual life analysis studies.
l Stack
damper and silencer bypass l Condensate recirculation pump l Feedwater pump l Bypass system consisting of diverter damper, guillotine damper and bypass stack l HP/ IP
CFD Modelling
Temperature distribution, vertical plane through left hand side burner
Velocity magnitude distribution on a vertical plane through the left hand side burner
Temperature distribution, vertical plane between burner
Velocity magnitude distribution on a vertical plane between the burners
Temperature distribution, vertical plane through right hand side burner
Velocity magnitude distribution on a vertical plane through the right hand side burner
Optional equipment l Burners l SCR/
for firing liquid & gaseous fuels CO catalyst
HRSG behind GE Frame 9FA gas turbine under erection at Lanco Infratech’s 366 MW CCPP in Kondapalli, Southern India
The assurance of quality
Experience with EPC contractors
To ensure a superior product at a competitive price and world class quality, TBW brings you all the
TOYO ENGINEERING INDIA LTD TOYO INDIA
benefits associated with: l Total Quality
Management
l ISO 9001:2008,
ISO 14001:2004 and OHSAS
18001:2007 certifications l ASME
certification for 'S', 'U', 'R' and 'H' stamps
l Automated
manufacturing facilities, fully
equipped with modern machines for critical pressure parts fabrication l Following
ENGINEERING CO., LTD.
quality norms that meet the
requirements of renowned EPC firms and customers in India and around the world TTCL
Turbomach A Caterpillar Company
Tried, tested & proven across applications Reference list of Heat Recovery Steam Generator installations SL. NO.
CLIENT
PLACE
QTY
CAPACITY TONS/ HR
1
Jacobs Netherlands BV for Schoonebeek Oilfield Redevelopment Project
Netherlands
1
365
2
Reliance Utilities & Power Ltd.
Jamnagar, Gujarat
6
3
Essar Power for Vadinar Power Co. Ltd.
Jamnagar, Gujarat
4
Lanco Infratech Ltd, India
5
PRESSURE BAR(G)
TEMP. DEG. C
GT MODEL/ FUEL
COMMISSIONING YEAR
83
310±5
GE Frame-9E gas turbine with supplementary firing on natural gas, associated gas
Under execution
315
49
396
GE Frame 9E gas turbine with supplementary/ fresh air firing on natural gas, naphtha and distillate
2008 and 2009
2
315
65
465
GE Frame 9E gas turbine with supplementary firing on natural gas, diesel, naphtha, LCO, LPG & refinery gas
Under execution
Kondapalli, Andhra Pradesh
1
282/42/ 34
97.6 / 4.7/ 4.04
567/318/ 286.6
Unfired on GE Frame 9FA gas turbine
Under execution
Aban Power Limited
Tamil Nadu
1
160
110
542
GE Frame 6 FA gas turbine with supplementary firing on natural gas
2005
6
Abener for Hassi R’mel project
Algeria
2
135.7
92.12
562
GE Frame 6 gas turbine with supplementary firing on natural gas
Under execution
7
Daelim for Numaligarh Refinery
Numaligarh, Assam
2
130
43
456
GE Frame 6 gas turbine with supplementary firing on natural gas and naphtha
1996
8
EID Parry Ltd.
Kakinada, Andhra Pradesh
1
130
10
Saturated
GE Frame 6 gas turbine with supplementary firing on natural gas
2008
9
Reliance Industries Ltd.
Jamnagar & Hazira, Gujarat
4
125
117
512±5
10
OEP for Oswal Chemical & Fertilizer
Shahjahanpur, Uttar Pradesh
2
100
115
515
GE Frame 5 gas turbine with supplementary firing on natural gas
11
Internusa for Bekasi Power
Indonesia
2
86
92
535
GE Frame 6 gas turbine with supplementary firing on natural gas
Under execution
12
Maruti Udyog Ltd.
Gurgaon, Delhi
1
75
42
410
GE Frame 5 gas turbine with supplementary firing and integral deaerator on natural gas
1993-94
13
Essar Gujarat Limited
Hazira, Gujarat
1
50.2
42
410
Unfired on GE Frame 5 gas turbine with integral deaerator
1993
14
BSES
Kochi, Kerala
3
40.2
46
425
Unfired on LM 6000 gas turbine
1999
15
Arvind Mills Ltd.
Naroda & Santej, Gujarat
2
32
44
440
PGT 10 gas turbine with supplementary firing on naphtha
SINGLE - DRUM BOILER
GE Frame 6 gas turbine with supplementary firing on natural gas/ naphtha, kerosene and distillates
2006
1995
1997
SL. NO.
CLIENT
PLACE
QTY
CAPACITY TONS/ HR
PRESSURE BAR(G)
TEMP. DEG. C
GT MODEL/ FUEL
COMMISSIONING YEAR
BI-DRUM BOILER 1
Alok Industries Limited
Vapi, Gujarat
1
30
10.5
Saturated
Taurus 60 gas turbine with supplementary firing on natural gas
2007
2
Turbomach India Pvt. Ltd. for Deepak Fertilizers
Taloja
2
22
41
350
Centaur 60 gas turbine with supplementary/ fresh air firing system on natural gas and naphtha
2004
3
Turbomach India Pvt. Ltd. A/c LANXESS India Pvt. Ltd.
Jhagadia, Bharuch, Gujarat
1
21
12
191
Taurus 60 gas turbine with supplementary firing on natural gas
Under execution
4
Turbomach India Pvt. Ltd. for Welspun
Gujarat
2
20
10.5
Saturated
Taurus 70 gas turbine with supplementary firing on natural gas
2004
5
Gujarat Heavy Chemicals Ltd.
Vapi, Gujarat
1
16
10.5
Saturated
Taurus 60 gas turbine with supplementary firing on natural gas
2007
6
Tuma Turbomach SA for Baroda, Sarabhai Piramal Gujarat Pharmaceutical Ltd.
1
12.7
10
Saturated
Centaur 40 gas turbine with supplementary firing on natural gas
2002
7
Caterpillar for Apollo Tyres
Gujarat
1
11.7
22
Saturated
Unfired on Taurus 60 gas turbine
2004
8
Caterpillar for Biocon Karnataka
Bangalore,
2
11.2
10.5
Saturated
Unfired on Taurus 60 gas turbine
2005 and 2006
9
Gujarat Fluorochemicals Vadodara, Ltd. Gujarat
1
11.8
12
Saturated
Unfired on Taurus 60 gas turbine
2003
Mumbai Dhanrajmahal, 2nd Floor Chhatrapati Shivaji Maharaj Marg Near Gateway of India, Colaba Mumbai: 400 039, India. Tel: 91-22-67542200, 67542222 Fax: 91-22-22040859
THERMAX LIMITED BOILER & HEATER GROUP
Energy House, D-II Block, Plot No. 38 & 39 M.I.D.C. Chinchwad, Pune: 411 019, Maharashtra. Tel: 91-20-66126464 Fax: 91-20-66126612 Email:
[email protected]
www.thermaxindia.com
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OVERSEAS OFFICES SOUTH EAST ASIA Thermax Limited C/o. Pro-active MH Resources Sdn. Bhd. 3rd Floor, South Wing, Bangunan Getah Asli 148 Jalan Ampang, Kuala Lumpur - 50450, Malaysia. Tel: +603 2166 9801/ 03/ 04, Fax: +603 2161 2685 Email:
[email protected] Cell: +60 122056623 Email:
[email protected] Cell: +60 172454569 MIDDLE EAST Thermax Babcock & Wilcox (A Division of Thermax Ltd.) C/o. Gulf Power International (Dabbagh Group) P.O. Box: 74426, Al-Khobar 31952, KSA. Tel: +966 3 887 4557, Fax: +966 3 882 3041 Email:
[email protected] Cell: +966 553 915 403
