Testing and Commissioning Procedure For Chomical Dosing System

   

Te Testing sting and Commissi Commissi oning Procedure for Chemical Che mical Dosing Unit

PRO

10.1

00024 PRO - Procedure

03 -- Issued Issued for 04 forApproval SONO

REDCO

07-02-2019 20/02/2019

20/02/2019 07-02-2019

07-02-2019 20/02/2019

20/02/2019 07-02-2019

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RTC 082 2013 Document No. No.::

Document Type

PRO - Procedure

Reason for Issue

04 - Issued for SONO

T C Engineer Prepared by:

Checked by:

Reviewed by:

Approved by:

Signature

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Muneeb Asfaq

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T C Manager dnan Aslam

Signature Signa ture

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QA/QC QA/Q C Manag er

Signature Signa ture

Monib Ampuan

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Project Manager

Signature

Wessam AIAhmedy

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Date 3 February 2019 Date 3 February 2019 Date 3 February 2019 Date 3 February 2019

Revision History Rev.. No Rev No.. 01

Description of Revision Fir irst st Issue

M009-SPH-TCH-PR0-00024 Testing and Commissi Commissioning oning Procedure for Chemical Dosing Unit (R (REDCO EDCO))

Date of Revision 3 February 2019

Page 1 o f 2 0

 

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Total Number of Pages: 20 including fro nt page and and excludi ng appendices 

TABLE TAB LE OF CONTENTS CONTENTS M009-SPH-TCH-PRO-00024 M009-SPH-TCH-PRO-00 024

Page 2 of 20

 

Testing and Commissioning Procedure for Chemical Dosing Unit (REDCO)

 

 

LIST OF APPENDICES ..................................................................................................... 4  HARDCOPY DISTRIBUTION LIST ................................................................................... 5   ABBREVIA  AB BREVIATIONS TIONS ................... ...................................... ...................................... ....................................... ....................................... ................................ ............. 6  1

PURPOSE .................. ..................................... ....................................... ....................................... ...................................... ...................................... ................... 7  1.1  1.2 

2 

General is su es ........................................ ........................................................ ................................. ................................. ................................. ...................... ..... 7  Purp os ose e ................. .................................. .................................. ................................. ................................. .................................. .................................. ..................... .... 7 

SCOPE ........................................................................................................................ 7 

2.1 

Interdependence with Management Plans ................................................................... 7 

2.2 

Revision of Procedure Documents............................................................................... 8 

2.3 

Testing and Commissioning Stages ............................................................................ 9 

3 

ROLES AND RESPONSIBILITIES ........................................................................... 10 

3.1 

Manufactur er/Supplier (Cullig an Gulf L.L.C.) Representati ve ............ ................. .......... .......... .......... ........1 ...11 1 

3.2 

T&C Manager ................ ................................. ................................. ................................. .................................. .................................. .............................1 ............11 1 

3.3 

T&C Sit Site e Engi neer .............. ............................. ............................... ............................... ............................... ............................... ............................1 .............11 1 

3.4 

QA / QC Engi neer.................... neer..................................... ................................. ................................. .................................. .................................. ...................11 ..11 

3.5 

QC Ins Inspect pect or ............... ............................... ................................. ................................. ................................. ................................. ................................1 ................11 1 

3.6 

HSE Manager ............... ................................ .................................. .................................. ................................. ................................. ..............................1 .............11 1 

3.7 

Super vi visi si on Engi neer ...................... ..................................... .............................. .............................. .............................. .............................. .................12 ..12 

3.8 

Super vi viso so r/For eman ................. .................................. .................................. ................................. ................................. ..................................1 .................12 2 

3.9 

Techni ci ans ans/Helpers /Helpers ............... .............................. ............................... ............................... ............................... ............................... ........................12 .........12 

4 

RESOURCES.................. ..................................... ...................................... ...................................... ...................................... ................................. .............. 12 

4.1 

Labo ur ............... ............................... ................................. .................................. .................................. .................................. .................................. ........................13 .......13 

4.2 

Equi pm pment ent Used ............... ............................... ................................. ................................. ................................. ................................. ..........................13 ..........13 

4.2.1  General Equipment used for this activity: ..............................................................13  

5 

QUALITY QUAL ITY ASSURANCE/ ASSURA NCE/ QUALITY CONTROL ................... ...................................... .................................... ................. 13 

6 

HEALTH, SAFETY, ENVIRONMENT ....................................................................... 14 

6.1 

Lockout/Tagout Procedure ..........................................................................................14 

6.2 

Hazardou s Waste Management ............... .............................. .............................. .............................. ............................... .......................15 .......15 

7 

Risk Ass essm ent ........ ................. .................. .................. ................. ................. .................. .................. .................. ................. ................. .............. ..... 15 

8 

METHODOLOGY ...................................................................................................... 16  8.1.1  Pre-Requi Pre-Requisi site te For PSAT ............................. ............................................ ............................... ............................... ............................... ................18 18  8.1.2  Pre-Comm Pre-Commis is si sioni oni ng ................. .................................. ................................. ................................. .................................. ...............................1 ..............18 8  8.1.3  Pre-C Pre-Comm omm iss ion ing of Water Treatment Contro ller: .... ......... .......... .......... ......... ......... .......... .......... .......... .......1 ..18 8  8.1.4  Pre-C Pre-Comm omm iss ion ing of Dosin g Pum p/Ta p/Tank nk & Level Switc h: ........... ............... ......... .......... .......... ........1 ...18 8 

8.2 

SAT (Stand -Alo n Test) ...................... ....................................... .................................. .................................. ................................. .........................19 .........19 

M009-SPH-TCH-PROM009-SPHTCH-PRO-00024 00024 Testing and Commissioning Procedure for Chemical Dosing Unit (REDCO) 

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8.2.1  Pre-Request For SAT ................ ................................ ................................ ................................ ................................ ...............................1 ...............19 9  8.2.2  Comm is si sioni oni ng ................ ............................... ............................... ................................ ................................ ................................ .........................19 .........19  8.3 

MEP System Sys tem Int Integrati egrati on Test (SIT)................. ................................. ................................. ................................. ............................1 ............19 9 

8.4 

Syst em Perfo rman ce Test (SPT (SPT)) ................. .................................. ................................... ................................... ..............................2 .............20 0 

LIST OF APPENDICES  Appendix 1 – Risk Assessment  Appendix 2 – Check List

M009-SPH-TCH-PROM009-SPHTCH-PRO-00024 00024 Testing and Commissioning Procedure for Chemical Dosing Unit (REDCO) 

Page 4 of 20

 

 

HARDCOPY DISTRIBUTION LIST This document is not controlled when printed. The controlled version is held by the Document Controller on the Project Server’s valid Documents Folder. Hardcopy Distribution List* Copy No.

Name

Company

Position

001

Qatar Rail

Project Owner

002

Qatar Rail

Employer’s Personnel 

003

SPH

Project Director

004

SPH

Construction Director

005

SPH

Station Manager

006

SPH

QA / QC Manager

007

SPH

HSE Manager

Signature

008 010 011 012

*

The final distribution may be modified after consultation with Main Contractor.

**

It is the responsibili responsibility ty of the Station Manager to provide this Procedure to the respective Project or Site Engineers and obtain sign off that they have received and understood the document. Please refer to the communication protocol.

M009-SPH-TCH-PROM009-SPHTCH-PRO-00024 00024 Testing and Commissioning Procedure for Chemical Dosing Unit (REDCO) 

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 ABBREVIA  AB BREVIATIONS TIONS  ARCH  

Project Archive

BS HSE

British Standard Health, Safety and Environment

IFC

Issued for Construction

IT 

Information Technology

MS 

Method Statement

MSDS

Material Safety Data Sheet

NCR 

Nonconformity Report

PD

Project Director

PMC

Project Management Consultant

PPE

Personal Protective Equipment

SPH  QA / QC 

Joint Venture of Saudi Binladin Group, PORR and HBK Quality Assurance / Quality Control

QCS 

Qatar Construction Specification

QMS 

Quality Management System

QS 

Qatar Standard

SONO 

Statement of No Objection

QND

Qatar National Datum

IRE

Inspection Request

T&C

Testing and Commissioning.

NFPA

National Fire Protection Association

MAR IRN

Material Approval Request Installation Release Note

PRO

Procedure

MCC

Motor Control Centre

 ANSI

 American National National Standard Standard Institute Institute..

 ASTM

 American Society Society for Testing Testing and Materials. Materials.

PTW

Permit to Work

COSHH

Control of Substances Hazardous to Health Regulation.

BACS

Building Automation Control System.  System. 

M009-SPH-TCH-PRO-00024 M009-SPH-TCH-PRO-0 0024 Testing and Commissioning Procedure for Chemical Dosing Unit (REDCO) 

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1

PURPOSE

1.1 1. 1 Ge General neral iss ues This document is to present the T&C Procedure as required by subcontract documents for Green Line Elevated & At Grade Project .

This document was composed exclusively for the Qatar Railway ‘Green Line Elevated  & at Grade’ Grade’  Project. All the requirements listed in the above referred tender document were taken into account. The company has Quality Management System Certificate of ISO 9001: 2008, Certificate of ISO 14001: 2004 of Environmental Management System. Furthermore, it applies the BS OSHAS 18001: 2007 on Occupational Health and Safety Management System.

1.2 Purpose The purpose of this document is to demonstrate the generic approach and procedures to be followed during Testing and Commissioning of the Chemical Dosing Unit in a safe manner to an approved and controlled methodology to demonstrate a thorough and considered understanding and approach, all in accordance with applicable standards, codes of practice and project specifications. The Job Hazard Analysis in Appendix App endix 1 identifies identifi es the hazards and the safe systems of work to be followed when conducting the activity.

2 SCOPE Scope of this Procedure for Testing and Commissioning of Chemical dosing unit in a safe manner.   This document includes the following either in the main body or in the Appendices:   Methodology for Testing and Commissioning of chemical dosing unit.     Equipment and materials used.   HSE Assessment & Risk Assessment.

  

2.1 2. 1 Interdependence wit h Mana Management gement Plans Standards Relevant to Document & Information Management are:            

     

NFPA 90A Installation of Air Conditioning and Ventilating Facilities. NFPA 5000 Building Construction and Safety Code NFPA 130 Standard for Fixed Guide Way Transit and Passenger Rail System. BS CP 352 Mechanical Ventilation and Air conditioning in buildings. Qatar Construction Specifications 2010 (QCS 2010) Mechanical Specificati Specifications, ons, Vol. 7

The following documents are referred to either to support the implementation of the MS or are a prerequisite to its implementation:

M009-SPH-TCH-PRO-00024 M009-SPH-TCH-PRO-0 0024 Testing and Commissioning Procedure for Chemical Dosing Unit (REDCO) 

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  DWG:



Document No.

Document Na Name me

M009-SPH-MHV-DWG-G M009-SPH-M HV-DWG-GWST080-L1-11017 WST080-L1-11017

Lower Ground Level 1 Chilled Water Pump Room - Vac

  Method Statements for:



Document No.

Document Na Name me

M009-REI-MEP-MES-00 M009-REI-M EP-MES-00034 034

Method Statement for Installation of Chemical Dosing System for Chilled Water Treatment

  MAR:



Document No.

Document Na Name me

M009-SPH-MEP-MARM009-SPHMEP-MAR-00162 00162

Material Approval Requisition of Chemical Dosing System for Chilled Water Treatment

  MIR:



Document No.

Document Na Name me

M009-REI-MEP-MIR-0 M009-REI-M EP-MIR-00157 0157

Material Inspection Requisition of Chemical Dosing System for Chilled Water Treatment

  ITP:



Document No.

Document Na Name me

M009-REI-MEP-ITP-00038 M009-REI-M EP-ITP-00038

ITP for testing and commissioning of Chemical Dosing System for Chilled Water Treatment

  Plans:



Document No.

Document Name

M009-SPH-TCH-PLN-00005 M009-SPH-TCH-PLN-00005 M009-SPH-QMS-PLN-00005 M009-SPH-QM S-PLN-00005 M009- SPH-PRJ-PL SPH-PRJ-PLN-00003 N-00003 M009- SPH-HMS-P SPH-HMS-PLN-00009 LN-00009 M009- SPH-PRM-PLN SPH-PRM-PLN-00002 -00002 M009- SPH-DCM-PL SPH-DCM-PLN-00002 N-00002 M009-REI-RSK-PLN-00001 M009-REI-RSK -PLN-00001 M009- SPH-SHM-PLN SPH-SHM-PLN-00003 -00003

Project Testing & Commissioni Commissioning ng Plan Project Quality Plan Project Controls Plan Health and Safety Plan Information Management Plan Electronic Document Management Plan (EDMS) Risk Management Plan Interface Management Plan

M009-SPH-EMP-PLN-00026 M009-SPH-EM P-PLN-00026

Construction Waste Management Plan

2.2 2. 2

Revisi Re visi on of Procedur e Document s

The revision of this Procedure shall be done when:          

    

New information becomes available. Main Contractor requires modifications. The Project Director requires modifications of Procedure. There is a significant change in the works methodology. The revised MS MS shall be submitted by Main Contractor for SONO to DVE verification and PMC for review & approval.

M009-SPH-TCH-PRO-00024 M009-SPH-TCH-PRO-0 0024 Testing and Commissioning Procedure for Chemical Dosing Unit (REDCO) 

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2.3 2. 3

Testi Te sti ng and Commi ssi oni ng Stages STAGE NO 

STAGE ABBRE 

Stage 1 

FAT 

Stage 2 

IT 

Stage 3 

P-SAT 

Stage 4 

STAGE NAME 

RESPONSIBLTY 

Factor Acceptance Test  

REDCO 

Installation Test 

REDCO 

Partial Standalone Test 

REDCO 

SAT 

Standalone Test  

REDCO 

Stage 5 

SIT 

System Integration Test 

L&T 

Stage 6 

SPT 

System Performance Test  

L&T

M009-SPH-TCH-PRO-00024 M009-SPH-TCH-PRO-0 0024 Testing and Commissioning Procedure for Chemical Dosing Unit (REDCO) 

REMARKS  For stage (1 & 2) Covered IRN Refer to Testing & Commissioning Plan (MEP Subcontractor) # M009-SPH-MEP-PLN-00003 M009-SPH-MEP-PLN -00003 (ANNEXUTE-A2)  Part of this procedure   For Stage (5 & 6) by L&T (BACS PRO & ITP) M009-SPH-MEP-ITP-40003 M009-SPH-MHV-PRO-00033 

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