Tech Spec 20 Sh Vg Eco Mard

P.T. ATMINDO-MEDAN

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SPECIFICATION FOR STEAM BOILER PLANT SFMW 20-SH-VG-ECO Manufactured by P.T. ATMINDO-MEDAN Attachment to Our Quotation No.100-Q-xxx/10

TECHNICAL MAIN DATA:

Boiler Type............................ Type............................................ ............................... ..............................SFMW ...............SFMW 20-SH

Grate......................... Grate...................................................................... ...................................................VibroGrate ......VibroGrate VG-20

Maximum Continuous Rating (MCR)...............................................20 t/h

Design Pressure....................................... Pressure.....................................................................46.5 ..............................46.5 bar (g)

Steam Pressure at Superheater Outlet........................ Outlet...................................... ..............42 42 bar (g)

Steam Temperature at Superheater Outlet...................................435

0

C

Feed Water Temperature..............................................................105 Temperature..............................................................105

0

C

Guarantee Fuel (100%)........................................................Coal (lignite)

MARSIMAX ADITYA RAJA DERADJAT 0818.062.22.062

P.T. ATMINDO-MEDAN

page 2

SPECIFICATION FOR STEAM BOILER PLANT SFMW 20-SH-VG-ECO Manufactured by P.T. ATMINDO-MEDAN Attachment to Our Quotation No.100-Q-xxx/10

TABLE OF CONTENT PAGE

1 PRECONDITI PRECONDITIONS ONS FOR GUARANTEES.......... .................... .................... .................... ............... .......... ......... .... 6 1.1 REQUIREMENTS REQUIREMEN TS FOR THE GUARANTEED VALUES ...... ............ ............ ........... ......... ....... ....... ........ ........ ....... ... 6 1.1.1 FUEL COMPOSITION..........................................................................................6 1.1.2 FEED WATER................................................................................................ ...... 6 1.1.3 BOILER WATER................................................................................. ........ ................ ..........6 1.1.4 COMBUSTION.......................................................................................... ........ ........... ... 7 1.1.5 1. 1.5 AI AIR R 7 1.1.6 CIVIL WORK.................................................................................... ........ ................ ............ .... 7

2 GUARANTEED AND APPROXIMATE VALUES...................... ....................................... .................... ... 8 1.2 CAPACITY DATA....................................................................................... ........ ................ ..........8 1.3 1. 3 TE TEST STS S

8

1.4 EMISSION............................................................................................... ........ ................ ............ .... 8 1.5 FURTHER GUARANTEES..........................................................................................9

3 DESCRIPTION OF THE BOILER PLANT ..................................... .................................................. ............. 10 1.6 FUEL SYSTEM..................................................................................................... ..... 10 1.7 COMBUSTION SYSTEM................................................................. ........ ................ ................ ..........10 1.8 BOILER PRESSURE SYSTEM............................................................................... ..10 1.9 SOOT BLOWER SYSTEM........................................................................... ......... ............. .... 12 1.10 COMBUSTION AIR SYSTEM........................................................... ........ ................. .............. ..... 12 1.11 FLUEGAS SYSTEM.................................................................................. ........ .............. ...... 12 1.12 ASH SYSTEM..........................................................................................................13 1.13 SLAG SYSTEM................................................................................ ........ ................ ............... ....... 13 1.14 FEED WATER SYSTEM ...................................................................... ........ ................ ........... ... 13 1.15 EXTERNAL PIPE SYSTEMS.................................................................. ........ ................ ........ 13

MARSIMAX ADITYA RAJA DERADJAT 0818.062.22.062

P.T. ATMINDO-MEDAN

page 3

1.16 INSULATION & SURFACE TREATMENT.............................................. ........ ................ ........ 13 1.17 PLATFORMS & STAIRS....................................................................... ........ ................ .......... ..13 1.18 POWER SYSTEM............................................................................ ........ ................ ............... ....... 14 1.19 CONTROL & INSTRUMENTATION SYSTEMS, C & I.................... ............................ ................ ............... ....... 14 1.20 FLUEGAS CLEANING SYSTEM .............................................................................14 14 1.21 CIVIL WORK............................................................................................................14 1.22 SPECIAL TOOLS............................................................................. ........ ................ ............... ....... 14 1.23 ERECTION & COMMISSIONING............................................................................15 15 1.23.1 ERECTION................................................................................................. ...... 15 1.23.2 COMMISSIONING..................................................................... ........ ................. .............. ..... 15 1.23.3 STATUTORY APPROVALS.............................................................................15 15

4 SCOPE OF SUPPLY............. ............................. ............................... ..................................... ...................................... ................ 16 1.24 FUEL SYSTEM..................................................................................................... ... 16 1.25 COMBUSTION SYSTEM.............................................................. ......... ................. ................ ..........16 1.26 BOILER PRESSURE SYSTEM............................................................................. ..16 1.27 SOOT BLOWER SYSTEM........................................................................... ........ ........... ... 17 1.27.1 BOILER........................................................................................ ........ ................ ............ .... 17 1.27.2 ECONOMIZER....................................................................................... ........ .......... .. 17 1.28 COMBUSTION AIR SYSTEM........................................................... ........ ................. .............. ..... 17 1.29 FLUE GAS SYSTEM................................................................................. ........ .............. ...... 18 1.30 ASH SYSTEM..........................................................................................................18 1.31 SLAG SYSTEM................................................................................ ........ ................ ............... ....... 18 1.32 FEED WATER SYSTEM ...................................................................... ........ ................ ........... ... 18 1.33 EXTERNAL PIPE SYSTEMS.................................................................. ........ ................ ........ 19 1.34 INSULATION AND SURFACE TREATMENT.................................................. .......19 19 1.35 PLATFORMS AND STAIRS .......................................................................... ........ .......... ..19 1.36 POWER SYSTEM............................................................................ ........ ................ ............... ....... 19 1.37 CONTROL & INSTRUMENTATION SYSTEM, C & I.............................................. ..............................................20 20 1.38 FLUEGAS CLEANING SYSTEM .............................................................................20 20 1.39 CIVIL WORK............................................................................................................20 1.40 SPECIAL TOOLS............................................................................. ........ ................ ............... ....... 20 1.41 ERECTION AND COMMISSIONING................................................... ........ ................ ........... ... 21

MARSIMAX ADITYA RAJA DERADJAT 0818.062.22.062

P.T. ATMINDO-MEDAN

page 4

1.41.1 ERECTION................................................................................................. ...... 21 1.41.2 COMMISSIONING..................................................................... ...................... 21 1.41.3 STATUTORY APPROVALS.............................................................................21

5 TECHNICAL SPECIFICATIONS................................................................. 22 1.42 FUEL HANDLING SYSTEM.......................................................................... ..........22 1.43 COMBUSTION SYSTEM.............................................................. ..........................22 1.43.1 WATER COOLED VIBROGRATE............................................... .................... 22 1.44 BOILER PRESSURE SYSTEM............................................................................. ..23 1.44.1 BOILER ALL-OVER DIMENSIONS.............................................. ................... 23 1.44.2 BOILER DIMENSION......................................................................................23 . 1.44.3 HEATING SURFACES.....................................................................................23 1.44.4 DRUM DIMENSION........................................................................... .............. 23 1.44.5 TUBE DIMENSION.................................................................... ...................... 24 1.45 SOOT BLOWER SYSTEM........................................................................... ........... 24 1.45.1 BOILER........................................................................................ .................... 24 1.45.2 ECONOMIZER....................................................................................... .......... 24 1.46 COMBUSTION AIR SYSTEM........................................................... ...................... 24 1.46.1 TOTAL AIR FAN (TAF)................................................................. ................... 24 1.46.2 SECONDARY AIR FAN (SAF)....................................................................... ..25 1.46.3 CARRIER AIR FAN (CAF)............................................................... ................ 25 1.47 FLUEGAS SYSTEM.................................................................................. .............. 25 1.47.1 INDUCED DRAUGHT FAN (IDF)......................................... ........................... 25 1.47.2 CHIMNEY.................................................................................................. ....... 26 1.48 ASH SYSTEM..........................................................................................................26 1.49 SLAG SYSTEM................................................................................ ....................... 26 1.50 FEED WATER SYSTEM ...................................................................... ................... 27 1.50.1 FEED WATER PUMP.................................................................. .................... 27 1.50.2 MOTOR DRIVE...................................................................................... .......... 27 1.51 EXTERNAL PIPE SYSTEMS.................................................................. ................ 27 1.52 INSULATION & SURFACE TREATMENT.............................................. ................ 28 1.53 PLATFORMS & STAIRS....................................................................... ..................28 1.54 POWER SYSTEM............................................................................ ....................... 28 1.55 CONTROL & INSTRUMENTATION.................................................................. ......28 1.56 FLUEGAS CLEANING SYSTEM .............................................................................29 1.56.1 MULTI CYCLONE (N/A) ...................................................................................29

MARSIMAX ADITYA RAJA DERADJAT 0818.062.22.062

P.T. ATMINDO-MEDAN

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1.57 CIVIL WORK............................................................................................................29

6 LIMITS OF SUPPLY................................................................................... 30 1.58 OUR OFFER DOES NOT INCLUDE (OUT OF SCOPE) ........................................31

7 POWER REQUIREMENT........................................................................... 32

MARSIMAX ADITYA RAJA DERADJAT 0818.062.22.062

P.T. ATMINDO-MEDAN

1 1.1

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PRECONDITIONS FOR GUARANTEES REQUIREMENTS FOR THE GUARANTEED VALUES

1.1.1 FUEL COMPOSITION Fuel, Guarantee C S H N 0.7209 0.0029 0.0576 0.0088 Moisture content Moisture content, range Share Ash Ash content, range Bulk density Low Heating Value (LHV), range Low Heating Value (LHV), guarantee Sieve analysis

: O 0.1567

Cl ash 0.0023 0.0508 : 25 % : 20 - 30 % : 100 % : 5 % (approximately) :3–7% : 780 kg/m3 (approximately) : 19.46 to 22.61 M J/ kg : 21.03 MJ/ kg : 0-30 mm (min 20 % < 5mm)

Coal test was performed in Pangkatan, North Sumatra with coal from the client, in sieve analysis of 15 to 25 mm, to acceptance. Therefore the spreader device shall be in pneumatic spreader feeder.

1.1.2 FEED WATER At continuous operation, measured upstream of boiler inlet, the general requirements are: clear, colourless and free from di ssolved matters. Inlet temperature : 105 0C pH value : 8.5 - 9.4 Sum of alkaline earths * (Ca2 + Mg2 +) : < 0.01 m mole/l Oxygen (O2) : < 0.02 mg/l Total iron (Fe) : < 0.05 mg/l Total copper (Cu) : < 0.01 mg/l Oil grease : < 1.00 mg/l Sum of alkaline earths – previously total hardness, E.g. 0.01 m mol/l = 0.02 mval/l = 0,056 0D.

1.1.3 BOILER WATER Measured at continuous operation pH value Acid capacity up to pH 8.2 (KS 8.2)*

: 10 max. : 0.5 – 6 m mole/l

MARSIMAX ADITYA RAJA DERADJAT 0818.062.22.062

P.T. ATMINDO-MEDAN

page 7

Conductivity at 25 0C Silica acid (SiO2) Phosphate KMnO4 consumption

: < 8000 µ Scm-1 : < 100 mg/l :