System Technology for Car Manufacturing...
Presentation of Grüner Systemtechnik GmbH & Co. KG
Copyright © by Grüner Systemtechnik
The company
•
Copyright © by Grüner Systemtechnik
company with two locations Bad Überkingen/Hausen and Hildburghausen (Thüringen)
The company
• •
ca. 350 employees in total splitted in 3 different areas: - machines- and installation equipment (development and build up) - toolings- and fixtures (development and build up) - machining of casted parts, mainly for the automotive industry
Copyright © by Grüner Systemtechnik
Machining of casted parts •
Machining of casted parts mainly for the automotive industry in engine – transmission – and stearing gear housings in e.g. Fe and non Fe containing materials and magnesium.
•
Machining of self-engineered machine centres, toolings and fixtures (closed automatic control system in this technology).
•
All necessary methods for the supply of finished parts, ready for assembly are on the latest technical standard: e.g. - high-pressure water deburring equipment - leakage test equipment (by air or under water ) - assembly equipment - full integrated quality system e.g. measurement machines (Zeiss) SPC-testing, hardness test, contur- and surface roughness test, controlling of gages and calibration in house.
•
toolings- development, engineering and assembly are on the latest standard.
•
excellent logistic and service competence e.g. just- in-time respect. just-in-sequence
Copyright © by Grüner Systemtechnik
Products
P.-Car – Power Stearing Gear Housing
P.-Car – Power Stearing Gear Housing
PQ 35 ZF Lenksysteme GmbH
BMW E90 ZF Lenksysteme GmbH
Copyright © by Grüner Systemtechnik
P.-Car – Power Stearing Gear Housing Opel Astra TRW Fahrwerksysteme
Products
P.-Car - Flansh Housing NAG 2i DaimlerChrysler AG, Stuttgart Copyright © by Grüner Systemtechnik
P.-Car- Zylinderhead V8 (400 CDI) DaimlerChrysler AG, Berlin
Products
Truck Stearing Gear Housing Servocom, Scania ZF Lenksysteme GmbH Copyright © by Grüner Systemtechnik
Transmission Housing FAG, Front-Quer für A-Klasse DaimlerChrysler AG, Stuttgart
products
Transmission Housing Porsche Turbo MWK
Copyright © by Grüner Systemtechnik
CVT- Transmission Housing BMW Mini ZF Sint Truiden
products
Transmission Housing NAG I, 5-Gang Automatik DaimlerChrysler AG, Stuttgart Copyright © by Grüner Systemtechnik
Transmission Housing NAG 2, 7-Gang Automatik DaimlerChrysler AG, Stuttgart
products
Transmission Housing E24 ZF-Friedrichshafen AG
Copyright © by Grüner Systemtechnik
Clutch Housing Ecosplit ZF-Friedrichshafen AG
Produkte
Transmission Housing 6 HP 26 Hyundai ZF Getriebe Saarbrücken Copyright © by Grüner Systemtechnik
Transmission Housing AS Tronic ZF-Friedrichshafen AG/ Georg Fischer
Produkte
Transmission Housing Valve Cover Housing Voith
Copyright © by Grüner Systemtechnik
Bosch Nürnberg
P.-Car – Power Stearing Gear Housing BMW E90 APA ZF-Lenksysteme GmbH
Produkte
Stearing Gear Housing DC Mannheim Georg Fischer Copyright © by Grüner Systemtechnik
Oilpan DC Mannheim Georg Fischer
Actual supply approvals Direct approvals for OEM´s -
DaimlerChrysler AG (A-evaluation) Volkswagen AG (A-evaluation)
Indirecte approvals for SECOND TIER - Bosch Rexroth AG -
Copyright © by Grüner Systemtechnik
ZF Friedrichshafen AG ZF Lenksysteme GmbH ZF Getriebe GmbH, Saarbrücken ZF Sint Truiden ZF Hungária Kft. Honsel, Meschede Honsel, Nürnberg Linde AG Siemens Steyr Motorentechnik TRW Fahrwerksysteme Thyssen VOITH
Quality- and environmental certificates - ISO TS 16949:2002 - QS 9000 - DIN EN ISO 14001 - VW formel Q: A-evaluation
Copyright © by Grüner Systemtechnik
Equipments for production location Hausen
• 28 machine centres HC 800E (multi-spindle)
• 7 machine centres HCV 630 (single-spindle fully-automated)
•
1 high-pressure water deburring equipment (HDWE) (700 bar fully-automated for pieces until max. dimension 800mm x 600mm x 600mm)
•
washing machine centres
•
leakage test equipments (half respect. fully-automated)
•
coordinate measuring machine
•
tooling shop and prototyping in house Copyright © by Grüner Systemtechnik
Equipments for production location Hildburghausen
•
• • • •
Copyright © by Grüner Systemtechnik
10 machine centres HC 800 E especially equipped for stearing gear housings (multi-spindle) fully- automated washing machine in special condition for stearing gear housings fully- automated material flow leakage test equipments coordinate measuring machine
Supplied volume (A-parts) location Hausen (based on march 2005): truck clutch housings truck transmission housings truck power stearing gear housings truck stearing gear housings truck stearing oilpan P.-Car power stearing gear housings P.-Car transmission housings P.-Car clutch housings (CVT)
~ 700 pieces per day ~ 400 pieces per day ~ 300 pieces per day ~ 350 pieces per day ~ 150 pieces per day ~ 1.000 pieces per day ~ 1.500 pieces per day ~ 600 pieces per day
location Hildburghausen (based on march 2005): P.-Car power stearing gear housings Copyright © by Grüner Systemtechnik
~ 7.000 pieces per day
Integrated process planning
Copyright © by Grüner Systemtechnik
North American Agent:
839 N. Rochester Rd. Clawson, MI 48067 +1-248-588-3971 Phone +1-248-588-3972 Fax
[email protected] www.gbsupport.com Peter Beierling
