Student Internship Report

STUDENT INDUSTRIAL TRAINING REPORT

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This is to verify that this report is written by Ahmad Firdaus bin Ahmad Zubir (13601) and all information regarding this company and activities related are NOT confidential.

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 NAME DESIGNATION HOST COMPANY

M SALLEH AMRI BIN ZAHID MAITENANCE EXECUTIVE PETRONAS CARIGALI SDN. BHD., PMO

DATE

26 JULY 2013

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STUDENT INDUSTRIAL TRAINING REPORT

ACKNOWLEDGEMENT Bless to Allah The Most Merciful for helping and guide me in completing the Report of Student Industrial Training. I have been attached to Department of Reliability and Maintenance (PRM), PETRONAS Carigali Sdn. Bhd. (PMO) for a total duration of 28 weeks (currently 10 weeks) where I have been placed at Terengganu Crude Oil Terminal (TCOT). Firstly, I would like to express my greatest gratitude to Mr. Azlan bin Khalil, the Terminal Superintendent of TCOT for giving me the opportunity to have Industrial Training at TCOT and ensuring that my training here will be beneficial. I would like also to thank my supervisor, Haji M Salleh Amri bin Zahid, maintenance engineer for TCOT for his willingness willingness to accept me as his his understudy and teach me the real situation of worker life. His support and concern are very valuable for me to nurture the quality. Also, special appreciation to my Universiti Universiti Teknologi PETRONAS lecturer, Dr. Khaled as my university supervisor. The time he spends during his visit to TCOT will be much appreciated.

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STUDENT INDUSTRIAL TRAINING REPORT

ACKNOWLEDGEMENT Bless to Allah The Most Merciful for helping and guide me in completing the Report of Student Industrial Training. I have been attached to Department of Reliability and Maintenance (PRM), PETRONAS Carigali Sdn. Bhd. (PMO) for a total duration of 28 weeks (currently 10 weeks) where I have been placed at Terengganu Crude Oil Terminal (TCOT). Firstly, I would like to express my greatest gratitude to Mr. Azlan bin Khalil, the Terminal Superintendent of TCOT for giving me the opportunity to have Industrial Training at TCOT and ensuring that my training here will be beneficial. I would like also to thank my supervisor, Haji M Salleh Amri bin Zahid, maintenance engineer for TCOT for his willingness willingness to accept me as his his understudy and teach me the real situation of worker life. His support and concern are very valuable for me to nurture the quality. Also, special appreciation to my Universiti Universiti Teknologi PETRONAS lecturer, Dr. Khaled as my university supervisor. The time he spends during his visit to TCOT will be much appreciated.

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STUDENT INDUSTRIAL TRAINING REPORT

TABLE OF CONTENTS

VERIFICATION STATEMENT…………………………………………. STATEMENT………………………………………….

I

ACKNOWLEDGEMENT ………………………………………………..

II

TABLE OF CONTENTS…………………………………………………. CONTENTS………………………………………………….  

III

LIST OF FIGURES………………………………………………………. FIGURES……………………………………………………….

IV

LIST OF TABLE…………………………………………………………. TABLE………………………………………………………….

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STUDENT INDUSTRIAL TRAINING REPORT: CHAPTER 1: INTRODUCTION………………………………… INTRODUCTION…………………………………

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CHAPTER 2: GENERAL OVERVIEW OF THE COMPANY…. COMPANY….

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CHAPTER 3: WORK CULTURE………………………………... CULTURE………………………………...

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CHAPTER 4: WORKS EXPERIENCE………………………….. EXPERIENCE…………………………..

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CHAPTER 5: DISCUSSION ON SUSTAINABILITY…………. SUSTAINABILITY………….

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CHAPTER 6: CONCLUSION & RECOMMENDATIONS…….. RECOMMENDATIONS……..

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REFERENCES…………………………………………………………..... REFERENCES………………………………………………………….....

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APPENDICES……………………………………………………………... APPENDICES……………………………………………………………... 34

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STUDENT INDUSTRIAL TRAINING REPORT

LIST OF FIGURES Figure 1: PETRONAS logo Figure 2: PETRONAS Carigali Sdn. Bhd. logo Figure 3: Kompleks Operasi PETRONAS (KOP) Figure 4: Divisions of Department in PMO Figure 5: Terengganu Crude Oil Terminal (TCOT) Figure 6: Peninsular Malaysia Upstream Crude Network Figure 7: TCOT Overview Figure 8: PRM Workflow Chart Figure 9: ZeTo Rules Figure 10: Maintenance issue in TCOT Figure 11: Sources of P1 Action Items Figure 12: Metal and Plastic Drums Figure 13: Jumbo Bad and Wooden Pallet

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STUDENT INDUSTRIAL TRAINING REPORT

LIST OF TABLES Table 1: Types of schedule waste

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STUDENT INDUSTRIAL TRAINING REPORT

CHAPTER 1: INTRODUCTION Student Industrial Training Program pragmatic experience of work training which is relevant to professional growth before the graduation of student. In Universiti Teknologi PETRONAS (UTP), one of the crucial requirements for the Bachelor of Engineering is the industrial training itself. Students from the engineering department should complete a total of twenty eight weeks of industrial training before pursuing for their final year studies. Upon completion of third year studies, students must be in industrial training in a company for the whole 28 weeks. The training concludes all kinds of engineering application s related to the field of studies. Besides, it also works as preparation for the students to face real life working upon graduation. This kind of exposure is important as the students will get prepared to face challenges after transition of study life later on. Students shall be exposed to real life engineering life such as the process flow, laboratory, designation as well as safety ethical work.

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STUDENT INDUSTRIAL TRAINING REPORT

1.1 Objectives of Student Industrial Training 1.1.1 To expose students to work culture and industrial practices

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Undergoing the Industrial Training Program will expose the student with the real working environment and understand the roles and responsibilities of workers especially in oil and gas industry. Students shall exposed to working environment that requires good time management skill, punctuality, safety working condition and good working attire and behavioural which will cover the whole 8 months of the Industrial Training.

1.1.2 To study the integration of theoretical knowledge to its application in industry

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These industrial training act as a platform for students to utilize and implement the knowledge gained at the campus with related skills in a real working environment.

1.1.3 To provide opportunity to students to work with industrial practitioners

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During this internship program, the student have an opportunity to develop the safety practice and precaution by attending the safety training, safety talk and practicing Personal Protective Equipment when performing job at plant.

1.1.4 To introduce students to potential employers

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Besides, the industrial Internship program provide opportunity to the students to work with industrial practitioners and give the overview how to mix and mingle around with the staffs and technicians to gain knowledge and experiences and to work together with them. This industrial training enables the students to communicate with various people at different levels, from the common level to the higher level employment. %

STUDENT INDUSTRIAL TRAINING REPORT

1.1.5 To motivate students to their right working attitudes and professionalism to increase their employability potential.

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During this internship program, students will have an opportunity to develop the safety practice and precaution by attending the safety training, safety talk and practicing Personal Protective Equipment when performing job at plant.

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STUDENT INDUSTRIAL TRAINING REPORT

CHAPTER 2: GENERAL OVERVIEW OF THE COMPANY 2.1 PETRONAS

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PETRONAS, Petroliam Nasional Bhd, is Malaysia’s national petroleum corporation established on 17 August 1974. Wholly-owned by the Government, the corporation is vested with the entire oil and gas resources in Malaysia and is entrusted with the responsibility of developing and adding value to these resources. In the wake of the major oil crisis in early 70s, the Malaysia government established PETRONAS to manage the country’s oil resources in September 1974. Its origins were modest with only a small office in Kuala Lumpur and handful of employees. 37 years down the road, PETRONAS is a consistent listing in fortune 500, one of the most profitable oil companies in the world with international operation in more than 30 countries around the globe. Since its incorporation PETRONAS has grown to be an integrated international oil and gas company with business interests in more 30 countries. As at the end of March 2005, the PETRONAS Group comprised 101 wholly-owned subsidiaries, 19  parties owned outfits and 57 associated companies.

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STUDENT INDUSTRIAL TRAINING REPORT

PETRONAS objective is to contribute to the well-being of the people and the nation. The group is engaged in a wide spectrum of petroleum activities, including upstream exploration and production of oil and gas to downstream oil refining, marketing and distribution of petroleum products; trading; gas processing and liquefaction; gas transmission pipeline network operations; marketing of liquefied natural gas; petrochemical manufacturing and marketing; shipping; automotive engineering; and property investment. 2.1.1 Exploration & Production Business

As custodian of Malaysia’s oil and gas resources, PETRONAS is entrusted with the responsibility to develop and add value to the nation’s hydrocarbon resources. In the early years, PETRONAS focused its efforts on managing the production sharing contractors who were exploring Malaysian acreages, but PETRONAS soon saw the need to take on a bigger and more proactive role in augmenting the nation’s oil and gas reserves. PETRONAS has also reintensified efforts to strengthen Malaysia’s upstream industry through the enhancement of fiscal terms and the introduction of new petroleum solutions, leveraging on the Government’s new tax incentives. Through its Exploration & Production (E&P) subsidiary, PETRONAS Carigali Sdn Bhd (PETRONAS Carigali), PETRONAS has developed capability as a hands-on operator with a track record of successful oil and gas developments. PETRONAS Carigali works alongside a number of petroleum multinational corporations through Production Sharing Contracts (PSCs) to explore, develop and produce oil and gas in Malaysia. Abroad, PETRONAS continues to strengthen its position by securing new acreages while undertaking various development projects. The Petroleum Management Unit of PETRONAS acts as resource owner and manager of Malaysia’s domestic oil and gas assets. It manages the optimal exploitation of hydrocarbon resources and enhances the prospectivity of domestic acreages to attract investment and protect the national interest. PETRONAS has explored some of the world's most challenging terrains and temperatures to secure new reserves. Additionally, we conduct deepwater exploration, entering also into highly complex HPHT reservoirs and wells with high CO2 content to (

STUDENT INDUSTRIAL TRAINING REPORT

enhance our yields. Today, PETRONAS are amongst the world's first in maximising recovery of discovered fields with Enhanced Oil R ecovery (EOR) efforts. PETRONAS continues to harness and develop new technologies to maximise opportunities and further strengthen its capabilities as part of its ongoing efforts to  become a leading global E&P player. 2.2 PETRONAS CARIGALI SDN. BHD. (PCSB)

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On May 11, 1978, PETRONAS Carigali Sdn. Bhd. (PCSB), a wholly owned subsidiary of PETRONAS was born as its exploration and production arm. PCSB’s domestic operations are divided into three regions Peninsular Malaysia Operations (PMO), Sarawak Operations (SKO), and Sabah Operations (SBO). Effective April 1, 2002, these regional operations were put under PCSB’s Division called Domestic and South East Asia Division (DOMSEA). PMO started its operation in April 1984 (the first production division in PCSB) with the commencement of gas production from the Duyong field. Its main office is located at PETRONAS Office Complex in Kerteh about 110 km south of Kuala Terengganu.

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STUDENT INDUSTRIAL TRAINING REPORT

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PMO is supported by Kemaman Supply Base (KSB) in terms of warehousing and logistics activities, Kerteh Helibase for helicopter services and Onshore Gas Terminal (OGT) at Paka for gas receiving facilities. The first step taken by PMO in developing the first gas field at Duyong has in fact sparked and fuel led the growth of the petrochemical industry throughout Peninsular Malaysia. After Duyong’s success, PMO marked another milestone with its first oil  production from Dulang field in 1991. Now, PMO is operating 17 producing fields, 36  platforms, 2 FPSOs, 2 FSOs, 1 Crude Oil Terminal, 2 Onshore Gas Terminal (OSC and OGT), and 1 supply base (KSB). The Duyong facilities will also become the receiving gas hub for the first delivery of Indonesian gas from the West Natuna Field beginning th

from 8  August 2002.

2.2.1 Peninsular Reliability and Maintenance (PRM)

Peninsular Reliability and Maintenance (PRM) is one of the departments in PMO is headed by En Mohamad Bin Hassan. There are seven (7) discipline sections namely; Maintenance Planning and Control (PRM 1), Reliability Management (PRM 2), Rotating Machinery (PRM 3), Mechanical Static (PRM 4), Electrical (PRM 5), *

STUDENT INDUSTRIAL TRAINING REPORT

Instrument and Control (PRM 6) and Measurement Assurance (PRM 7). Besides that, there are six field maintenance clusters under PRM, which are FMM S (Angsi), FMM L (Dulang/Sepat), FMM D (Duyong/Resak/Tangga Barat), FMM F (Masa/PNL/Abu), FMM T (Terminal TCOT/OSC/OGT) and FMM P (Tiong/Kepong/Bekok/Tinggi/Pulai).

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2.2.2 TERENGGANU CRUDE OIL TERMINAL (TCOT)

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