Steel Fabrication Method Statement
Short Description
Atak cons....
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Date : 15.07.2011 Revision : 02 Page : 1/13
FABRICATION MT!OD "TATMNT
ATA# ATA# N$INRIN$ CON"TR%CTION CON"TR%CTIO N TRAD INC. CO.
Rev. 00
P&e'a&e( B)
A''&ove( B)
"ign
Date : 15.07.2011 Revision : 02 Page : 2/13
TAB* OF CONTNT" 1.0
"COP OF +OR#
,
2.0
PRO$RAMM
,
3.0
MATRIA*"
,.0
3.1
MATRIA* "% "%PP*-
,
3.2 3.2
MAT MATRIA RIA* * IDN IDNTI TIFI FICA CAT TION AND TRAC TRACA ABI BI*I *ITT-
,
3.3
RA+ MATRIA* IA* T"TIN$
5
MT!OD "%NC OF OF T! T! +O +OR#
5
,.1
FABRICATION
5
,.2
FABRICATION PR PROC""
0
,.2.1 .2.1
C%TT %TTIN$ IN$ P*A P*AN N"
0
,.2.2
MAR#IN$
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,.2.3
C%TTIN$
7
,.2., .2.,
"TRA TRAI$! I$!TNIN NIN$ $
7
,.2.5
BNDIN$
7
,.2.
!O*"
1
,.2.7
NOTC!"
2
,.2.
A""MB*-
10
,.2.
BO*TIN$
10
,.2.10 +*DIN$
10
,.2.10.1
D$ PRPARATION IN"PCTION
10
,.2.10.2
FIT%P A""MB*-
10
,.2.10.3
BAC#IN$ "TRIP IN"PCTION
11
,.2.10.,
+*DIN$ PROC""
11
,.2.10.,.1 T-P OF +*DIN$ PROC""
11
,.2.10.,.2 *CTROD"
1
,.2.10.,.3 ,.2.10.,. 3 PR!AT AND INTRPA"" TMPRAT%R TMPRAT%R
1
,.2.10.,., "%NC OF +*DIN$ 4CONTRO* OF DI"TORTION AND "!RIN#A$
2
,.2.10.,.5 ,.2.10.,. 5 6I"%A* AMINATION OF +*D"
2
,.2.11 PR PROCD%R FOR B%I*T %P $IRDR" / BAM"
1013
,.2.11.1
PRPARATION OF MATRIA*
10
,.2.11.2
FIT%P A""MB*-
11
,.2.11.3
+*DIN$ PROC""
11
,.2.12 NOND"TR%CTI6 T"TIN$ 4NDT
12 Date : 15.07.2011 Revision : 02 Page : 3/13
4.2.12.1$NRA* 4.2.12.1 $NRA* R%IRMNT R%IRMNT OF 6I"%A* IN"PCTION
,.2.12.2$NRA* R%IRMNT" OF *I%ID PNTRANT T"TIN$ ,.2.12.3$NRA* R%IRMNT" OF MA$NTIC PARTIC* PARTIC* T"TIN$ ,.2.12.,$NRA* R%IR.OF %*TRA"ONIC AMINATION 5.0
DIMN"IONA* IN"PCTI ON
12
6.1
PROTCTION
12
6.2
"AND B*A"TIN$
12
6.3
PAINTIN PAINT IN$ $ APP APP*I *ICATIO CATION N
13
7.0
PAC#IN$ AND D*I6R-
13
.0
IN"PCTION AND T"T P*AN
13 Date : 15.07.2011 Revision : 02 Page : ,/13
1.0 "COP OF +OR# The purpose of this procedure is to describe the fabrication methods, welding techniques, quality assurance and quality inspections to be carried out about welding, weld repair and weld inspections for T! "ngineering #onstruction $ndustry #o. $nc. 2.0 PRO$RAMM %rogramme for &abrication wor's refer to T! (tructural (teel wor's %rogramme. 3.1 MATRIA*" 3.2 Mate&ia8 Mate&ia8 "9''8) The quality of materials should be according to #ustomer specifications and drawings. The )rade of structural steel shall conform to "uropean (tandard "* 1002+ as noted on the drawings with minimum yield strength as specified below The steel shall be free from loose mill scale, surface defects, fla'y rust, slag inclusions, laminations, pitting and be of full weight or thic'ness within tolerances specified in standard. ppro-ed (teel suppliers will be used. s a normal practice mill certificates will be made a-ailable for steel ordered. (ubstitution if any, on sies or quality shall be implemented only after obtaining appro-al from the /wner "ngineer. ll steel supplied shall be stored in a safe condition with proper care ta'en during storage to ensure that no damage occurs, which renders the materials unser-iceable. unser-iceable. ll steel material shall be stored at the shopyard abo-e the ground on the platforms, s'ids or concrete bloc's. aterials for this proect shall be mar'ed differently from the other proect material. The identifying and mar'ing system shall be established. ll steel material procured shall be properly documented to ensure conformity to specifications and it shall be the responsibility of the control foreman or staff to ensure conformity of steel to the specifications. specifications.
3.2. Mate&ia8 I(entii;ation an( T&a;ea
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