Standard Operation Procedure For IAM Swap Project BTS3900AL (DC) +TP48200A Swap Outdoor Macro Site (V3 11-4-2013)

 

Standard Operation Procedure for IAM Swap Project BTS3900AL swap outdoor Macro Site

HUAWEI TECHNOLOGIES CO., LTD.

Huawei Confidential

 

Standard Installation Tools No

Tool name

Specification standards

1 SiteMaster  2

Sitemaster  dummy load

Quantity 1

100W

1

3 Test MS

1.lock frequency 2.support 2G call,3G call, SMS and data service

1

4 Jumper tools

Rothenberger(1/2)/ Huaxing(1/2)

5 Marking Pen

2

6 Multimeter 

1

7 Hammer  

1

8 Spanner 

13mm（Open）/13mm

2

9 Spanner 

16mm（Open）/16mm

2

10 Spanner 

18mm（Open）/18mm

2

 

i ture

11 Hydra rau ulic

1

12 Ladder 

1

13

 Adjustable Wrench

12"/300mm

14 So Sock cket et Spa Spann nner  er  one Set.include： 18mm Phillips screwdriver 

4 1

#2*150

2

Straight 16 Screwdriver 

2*50mm

2

17 large wrench

>60mm

2

18 File

100~150mm

1

15

19 brush

1

20 ca cabl ble e cutt cutter  er 

1

 

NSN Wire 21 Punchdown Tool Huawei Wire 22 Punchdown 23 Hand-Saw

support for NSN DDF

1

support for Huawei DDF 1

24 Paper Kni Knife fe

2

25 Cut Pliers

3

26 Cri rimp mp pl pliiers ers

hexagon/PROSKIT/6PK230PA 3P1 255/213/068/038/321

1

27 Wi Wire re stri stripp pper  er 

1

28 Pliers J45 5 cr criimping 29 RJ4

1 EXPH XPHD-2 -22 2L ~

1

30 Perc rcu uss ssiion Dri rilll 1000W

1

31 Heat gun

1

32 Light

1

33 Safe fety ty belt 34 Sa Safe fety ty helm helmet et

2 4

35 Camera

1

36 an angl gle ed dis ispl play ay 37 Tape Measure

100m

1 1

38 compass

Brand：SUUNTO

1

39 pulley 40 rope

1 100M

1

 

BTS3900AL swap outdoor Macro Site Procedures Step 1: Move old 3G cabinet and battery to aside with AC power . Pre-install BTS3900AL and TP48200A on the position of 3G BTS equipment Then power on PS and BTS3900AL using temporar y power and commissioning. Step 2:Druing swap, firstly swap 3G ,then 2G. Finally dismantle 3G equipment and 3G battery . Step 3:Destmantle 2G BTS and PS.

 

`

 

(IAM&Huawei SingleRAN project) Outdoor Macro Site BTS3900AL Implem Implementation entation Checklist_Pre-installation V2.0 Site Name___________________________  Name___________________________  4.1

5.1

Prepare new power cable for  3G&2G transmission equipment from new ps(if it use DC power)

Install new transmission cable from 3G&2G Transmission to new MBTS(if the old cann't be reused)

 Ti  Time

Time

3. 1

6. 1

Put new MBTS Cabinet on the old 3G position

Prepare 2G and and 3G RF  jumpers after test using Sitemaster and make color ring 4.2

5.2

 Ti  Time

Time 1)Pre-Install BTS PGND cable cable to grounding bar  2)put power cables ( DCDU to new TP48200A

Start Time: ______ 

1

2

 Ti  Time

Install alarm cable from UFLP to BBU UPEU

7

8

1 Power on BBU using temporary power  2. Make precommissioning

Identify old 2G &3G RF  jumper ,then mark them using color ring

Time

1. Disconnect 3G battery cable and RF jumper tie Start

Unpack and Check  Materials

 Tiime  T

Finish

2.Move old 3G BTS cabinet to side of I-beam(with AC Power) and battery to ground 3.Connect battery cable with old BTS Time 3. 2

4.3

5.3

6. 2

Put TP4200A Cabinet on the old 3G Battery position

Prepare TP48200A Power  cable, ground cable ,battery cable

 Prepare Power systme alarm cable form PS alarm unit to BBU UFLP

Install PSUs

 Ti  Time

Time

Time

Time

 T  Tiime

Time

 

BTS3900AL swap outdoor Macro Site Procedures

SN

Task Description

Operator

Operation Time

0

Check environment before installation

AB

10minutes

Procedure

1

Check and confirm the installation positions of the equipment and cables in the equipment room according to engineering design documents such as the survey report.

2

Check the onsite installation environment .

3

Arrange for installation member.

Notes

Tools 1

2

3

4

3 6 Materials

TSSR 

1

2

3

4

5

BTS3900AL swap outdoor Macro Site Procedures

6

SN

Task Description

Operator

Operation Time

1

Check materials and Unpack

CD

15 minutes

Procedure 1

Unpack the equipment, and then check the total number of goods in the packing case according to the attached packing list and whether the packing cases are intact.

2

Unpack thetopacking case,list. and then check the type and number of equipment in the case according the packing

Notes Check the materials carefully and confirm the quantity of materials

1 2 3 4

Tools 1 3

Flat-head

2

Claw hammer 

4

3 6

Materials

Packing list

1

2

3

4

5

BTS3900AL swap outdoor Macro Site Procedures

6

SN

Task Description

Operator

Operation Time

2

Move old 3G equipment

ABCD

minutes

Procedure

Old 3G equipment

1

Disconnect 3G battery cable and RF jumper tie

2

Move old 3G BTS cabinet to side of I-beam (with AC Power) and move bat tery to ground

3

Connect battery cable with old 3G BTS

Notes

Move direction

Ensure that old 3G still work with AC power during moving before swap,if the old AC power cable is not enough ,need put new AC power cable for old 3G before moving.

1 2 3 4

Old 3G cabinet

Tools Flat-head

1

Old 3G battery

Claw hammer 

2 4

3

3 6

Materials Packing list

1 3

4

5

BTS3900AL swap outdoor Macro Site Procedures

2

6

SN

Task Description

Operator

Operation Time

3

Install MBTS and TP48200A cabinet

ABCD

minutes

Proce dure

MBTS Base 1

Drill the hole on  

2

Fix MBTS base on the MBTS U-beam.

3

Install MBTS and Rectifier cabinet on the U-beam.

4

when face to equipments, BTS3900AL(DC) is in left,TP48200A in in right

 

U -Beam

old I -Beam

Notes

MBTS base

TP48200A U-Beam

TP48200A and MBTS Installation

Before pre-installation, ensure that get the demission for 3G I-beam and prepare U-beam for MBTS base and Rectifier. For details of MBTS base and Rectifier ,see the quick guide.

Tools

1

Percussion Drill

2

Wrench

3

4

3

6 Materials

1

Bolts

2

3

Rectifier U-Beam

4

5

BTS3900AL swap outdoor Macro Site Procedures

2G&3G Co- transmission 1

2

MBTS U-Beam

6

SN

Task Description

Operator

Operation Time

4.1

Install transmision cables

B

20 minutes

Procedure Check the transmission cable fristly ,if it's enough for new MBTS, no need to install and route new .Otherwise , install new transmission cable for new Check the WMPT board on the BBU cabinet. If have, install multi transceiver(850nm ) into GTMUb FE1 and UTRP2 FE/GE0 interface ,then connect two interface using multi optical jumper(Orange).

3

Insert  single transceiver(1310nm) to UTRP FE/GE 1  interface and install Insert single optical jumper(Yellow) From UTRP GE interface to ODF.

4

If there is no WMPT board on the BBU , need to insert single transceiver (1310nm) and connect UMPT GE interface with ODF using single optical jumper(Yellow)

5

Attach temporary label on FE/GE optical fiber.

6 Notes

If there is just 2G BTS or both 2G and 3G are used E1 transmission, need to

1

Swap 2G And 3G E1

Swap E1 transmission cable from old BTS to new MBTS.

2

3G E1

Tools

1

Phillips screwdriv

3

2

3

4

6 Materials

1

Multi Transceiver (85 0n 0nm)

2

Single Transceiver(1 3 31 10 n nm m)

3

Mu lltt i o p ptt ic ical ju m mp p eerr( O Orran ang ge)

4

Si ng ng llee o op p ttii cal cal j um um p per er((Yel Yel lo lo w w))

E1 cable

6

5

BTS3900AL swap outdoor Macro Site Procedures

3G TGBT

No.

Task Description

4.2

Install PGND&Power cables

Operator

Duration

ABCD

25minutes

Precedure

1

Make OT terminal of th thee PGND and power cable .

2

 busbar.(TP48200A grounding b bar ar with busbar busbar )

3

Connecting Connectin g the power cable between TP48200A and 3G TGBT

4

Connecting Connectin g the power cable from TP48200A TO new MBTS

Connect PGND cable between grounding bar of BTS3900AL and Grounding

2*63A

*

 

Note

1

PGND cables and signal cables cannot be bound . A certain distance must be reserved between them to prevent interference from each other.

2

The power cable must be separately bundled and cannot be bundled together with other cables anywhere. Multiple power cables must be bundled when routed.

3

If the length of the power cable is insufficient, replace the cable rather than adding connectors  joints to length lengthen en the cable. cable.

4

Tools/Meter Cross screwdriver 

1

wrench

2

3

Materials

Grounding bar

1

 Naked Crimping Conne Connectors,OT ctors,OT

2

3

White cable tie -GT-150I300*3.6mm

4

BTS3900AL swap outdoor Macro Site Procedures

White ccable able tie -GT-150I-150*3.6m -GT-150I-150*3.6mm m

SN

Task Description

Operator

Operation Time

5

Install BTS Rectifier alarm cables

A

15 minutes

Procedure

BATT1

BATT2

1

4 pairs DC cable for TP48200A to BTS3900AL(DC)

2

MUST turn on two breakers for cooling system

3

MUST use breaker for BTS3900AL as picture showing

cooling

Notes

1

2

cable 16mm^2 black blue

3 4

INPUT0

INPUT1 INPUT2

RTN(+)_0

2*125A black 

NEG(-)_0

2*125 A blue

1

RTN(+)_1 NEG(-)_1

free free

3

RTN(+)_2

2*63A

black 

1

NEG(-)_2

2*63A

blue

3

Tools Wire Punchdown

2

3

4

6 Materials

16mm^2 cable

2 4

5

BTS3900AL swap outdoor Macro Site Procedures

6

SN

Task Description

Operator

Operation Time

5

Install alarm cables

A

15 minutes

Procedure 1

connnect alarm cable from TP48200A ALM1~4 to BTS3900AL BBU UPEU EXT-ALM0, ALM5~6 to EXT-ALM1

2

3

Notes

1

2

 

3 4

Tools 1

Wire Punchdown

2

3

4

3

6 Materials

1

hite cable tie -GT-150I-150*3.6 m

2

3

4

5

BTS3900AL swap outdoor Macro Site Procedures

 

6

No.

Task Description

Operator

6.1

Install and route 3G &2G RF

AB

Duration

Procedure

1

Check the old jumper connector firstly. Ensure that jumper connector near  BTS is DIN bend male, near feeder is DIN male male or female.The feeder  connector is DIN female female or male near BTS .

2

If some sites use other type connectors. Both DIN-Male and DIN-Female can’t match with the feeder connectors. connectors. Dismental old BTS feeder  connector, make new DIN-Female feeder connector to match new jumper 

3

Lead cable to the BTS3900AL installing position,make 2 labels,One on the feeder another on the top of the cabinet. Note

1

Protect the connector of jumper before swap.

2

Tools/Meter

2

1

3 Materials

1

BTS3900AL swap outdoor Macro Site Procedures

2 SN

Task Description

Operator

Operation Time

6.2

Install PSUs

CD

10 minutes

Procedure 1

Insert the PSU into the empty positon.

2

Secure the bolts in both sides of the PSU with screwdriver 

3

4 5

Notes 1

The output current of each PSU is 50A . The number of PSUs depends on actual capacity re uirme uirments nts for the TP48200A TP48200A

2

Tools 1

Phillips screwdriver

3

2

3

4

6 Materials

PSU

1

BTS3900AL swap outdoor Macro Site Procedures

2

SN

Task Description

Operator

Operation Time

7

Install PSUs

C

10 minutes

USB commissioning commissioning

Procedure

2 G

1

Power on BBU usning temporary power firstly

2

Insert 2G USB flash to GTMU USB interface ,download 2G data.(for 3G ,insert WMPT USB interface )

3

Check the USB flash status. For detials ,see the guide of USB commissioning .

4

After commissioning , login GTMU and UMTS and check the boards status.

5

3 G

Commissioning check

Notes 1 2

Tools 1

USB Flash

3

2 4

Laptop

3 6

Materials 1

2

3

4

5

   

6

SN

Task Description

Operator

Operation Time

 

8

Install PSUs

10 minutes

C Procedure

1

Check the label to identification and mark old feeder before Swap

2

After start swap 2G, power off A RFU, Call the OMC and check the Cell number  Then Power off B RFU ,check the Cell number with OMC

3

Mark the sector for old 2G RF jumper 

4 5

Notes 1 2

Tools 1

Phillips screwdriver

3

2

3

4

6 Materials

1

PSU

2

3

4

5

6

 

(IAM&Huawei SingleRAN project) Outdoor Macro Site BTS3900AL Implementation Checklist_ Swap V2.0 Site Name:__________________ 

Half an hour before swap

3G Outage Duration (2G still work)

2G&3G Outage Duration

Start Time:______  Time:______ 

0

Start

3G up time

2G up time

Swap time

1.Power off 3G AC  breaker  2.Power on new PS using old 3G AC  breaker  3.Power on new BBU &2G /3G RFU Time

1

2

3

4

5

Confirm Swap time with OMC

1.Swap old 3G optical transmission cable to new BBU UPTR board GE1 interface 2. Call OMC to confirm optical transmission status

1. Power off off old 3G 2. Cut over 3G RF jumper to new MBTS (RFU 2100)

1. Check MBTS BBU and RFU 2100 boards Leds 2. Call OMC to confirm that 3G is up

 3G Call test with call list

Time

2G Down time

Time

Time

Time

Time

2G up tim timee

2G Outage Duration

10.1 Label

6

1. Power off 2G RFU 2. Swap 2G RF  jumper 

Time

7

1. Check MBTS BBU and MRFU 900 boards Leds 2. Call OMC to confirm that 3G is up

Time

8

9

 2G Call test with call list

1. Swap 2G transmission equipment power to new Rectifier  2. Install battery 3. Check RCU  (If broken ,need change change new one) 4.Dismantle old 3G equipment

Time

Finish Time:_________ Time:_____________  ____ 

Time

Finish

10.2

Time

 Cleaup Time