SS-15 BB II-H Wellhead System

DRIL-QUIP, INC. OFFSHORE DRILLING AND PRODUCTION EQUIPMENT

SS-15® BB™ II-H www.dril-quip.com

18 ¾" BigBore Wellhead Housing

Table of Contents System Overview. . . . . . . . . . . .2

38" Wellhead Housing

Components

36" x 28" Supplemental Adapter Housing

Conductor Wellhead Systems . . . .3

28" Supplemental Casing Hanger

18 ¾" Wellhead System. . . . . . . .5

Selectable Wear Bushing

18 ¾" Seal Assembly First Position Casing Hanger Annulus Access Ball Valve

Wellhead System Running Tools . . . . . . . . . . . . .6 18" Supplemental Casing Hanger. . . . . . . . . . . . .7

Slope Indicator Mounting Bracket

16" Supplemental Casing Hanger. . . . . . . . . . . . .8 18 ¾" Casing Hangers . . . . . . . . 9

Hydrate Diverter (Optional)

18 ¾" Seal Assemblies. . . . . . . .10 18 ¾" Casing Hanger Seal Assembly Running Tool. . . . . . 11 18 ¾" Seal Assembly Running Tool . . . . . . . . . . . . 12 Wear Sleeves and Wear Bushings. . . . . . . . . . . . 13

36" Conductor 28" Casing 22" Casing 22" x 16" Supplemental Adapter Housing

16" Seal Assembly 22" x 16" Supplemental Casing Hanger

BOP Isolation Test Tools. . . . . . 14 18 ¾" Lockdown Sleeve . . . . . . 15 Liner Hanger System . . . . . . . . 16 Liner Hanger Running Tools . . . 17 Cementing Manifold . . . . . . . . 18

SS-15® BigBore II-H Exploration Subsea Wellhead System

16" Casing 14" Casing 22" x 18" Supplemental Adapter Housing 18" Seal Assembly

™

1

22" x 18" Supplemental Casing Hanger

Illustration depicts 36" x 28" x 22" x 18" x 16" x 14" casing program

18 ¾" BigBore II-H Wellhead Housing

SS-15 BigBore II-H Subsea Wellhead System ®

™

Lockdown Sleeve 36" Wellhead Housing

The SS-15 BigBore II-H Subsea Wellhead System is Dril-Quip’s next generation wellhead system designed for deepwater, deep well applications. The BigBore II-H System features higher load carrying capacity and higher temperature ratings. It has been designed to facilitate the drilling of wells that penetrate shallow water flow zones and require several casing strings to accommodate small pore pressure/fracture-gradient differentials. The BigBore II-H Subsea Wellhead System allows an additional 18" casing string, hanger and seal assembly to pass through the 18 ¾" wellhead with the BOP stack and riser in place. This accommodates drilling and running a large bore diameter casing string through shallow pressurized water sands with complete BOP control and with drilling returns back to the drilling vessel.

Features • Wellhead housing designed for 15,000 psi and 8.8 million lbs of end-load carrying capacity at the bottom internal landing/load shoulder profile

38" x 28" Supplemental Adapter Housing

Slope Indicator Mounting Bracket

28" Positive Stop Casing Hanger

Hydrate Diverter (Optional)

• High tensile, high bending, high load and high pressure capacity

• Wellhead can pass 18" and 16" casing, casing hangers and testable/retrievable/replaceable seal assemblies inside standard 21" OD riser and 18 ¾" BOP stack • All casing hangers and seal assemblies are run, set and tested on drill pipe in a single trip

Second Position Casing Hanger 18 ¾" Dummy Adapter

Annulus Access Ball Valve

36" Conductor 28" Casing 22" Casing 22" x 16" Supplemental Adapter Housing

• Incorporates ROV-assisted annulus shut-off monitoring system • Utilizes two 22" adapters for landing 18" and 16" supplemental casing hanger systems

18 ¾" Seal Assembly

16" Seal Assembly 22" x 16" Positive Stop Casing Hanger

• Two million lbs preloaded rigid lockdown wellhead system • Utilizes Dril-Quip’s reliable high temperature weightset metal-to-metal Seal Assembly • Large cement return flow-by areas on all casing hanger systems • Bit-runnable wear sleeves and wear bushings available

16" Casing 9 7/8" Casing

• Alternative casing programs available

22" x 18" Supplemental Adapter Housing 18" Seal Assembly

SS-15® BigBore II-H Development Subsea Wellhead System ™

18" Positive Stop Casing Hanger

2

Conductor Wellhead Systems 36" Conductor Wellhead and Running Tools The 36" Conductor Wellhead is the starting point for the primary conductor string. It has a prep on the ID for the 18 ¾" Subsea Wellhead. • Internal profile provides locking groove to lock and preload 18 ¾" Wellhead to 36" Conductor Wellhead • Handled with, and can be run with, the Conductor Wellhead Running Tool • Run with Cam-Actuated Dril-Ahead (CADA) Running Tool Dril-Quip’s standard Conductor Wellhead Running Tool is primarily used as a handling tool for the 36" housing joint. • Anti-rotation pins mate with slots in conductor housing, ensuring running tool does not rotate within conductor housing • Cam-actuated lock/unlock mechanism releases running tool from housing via right-hand rotation of drill string and locks running tool with left rotation

• Lock/unlock indicator provides visual confirmation of tool status • Tool has removable plugs on top; the tool can be used to install the 36" string Dril-Quip’s Cam-Actuated Dril-Ahead (CADA) Tool incorporates the same design features as the standard Conductor Running Tool. • CADA Running Tool allows drilling ahead using detachable mandrel integral to the CADA Tool • J-lug sleeve allows CADA Tool’s inner mandrel to be detached or “jayed” out of sleeve so the 26" hole can be drilled without recovery of CADA Tool • Shear pins trap CADA Tool to 36" Conductor Wellhead during the drill-ahead operation

Standard Conductor Wellhead Running Tool

Indicator Rod

Lock Ring

• Low friction-bearing surfaces carry tensile and bending loads and ensure easy release

Cam Ring

Indicator Rod Flow-By Ports

Lock Ring

Cam-Actuated Dril-Ahead (CADA) Tool

Cam Ring

Spring-Loaded Shear Pin Running Tool and Rigid Lockdown Wellhead Locking Profile

Conductor Wellhead

Center Stem

Rigid Lockdown Shoulder 36" x 28" Supplemental Adapter Housing

3

Running Tool and Rigid Lockdown Profile

Annulus Access Ports

Conductor Wellhead

Rigid Lockdown Shoulder Annulus Access Ports

28" Supplemental Casing Hanger System Dril-Quip’s 28" Supplemental Casing Hanger System provides a method to install a secondary conductor string inside an adapter integral to the primary conductor below the wellhead. The 28" Supplemental Casing Hanger System provides an annulus access and ROV monitoring system. Dril-Quip’s 36" x 28" Supplemental Adapter assembly provides a positive stop landing shoulder for the 28" Casing Hanger. • Load shoulder in Adapter ID captures split lock ring on the Casing Hanger for a positive lock between the two components • 4" ports and annulus venting valves provide annulus access to the 28" and 22" annuli

• Flat faces and tapped holes on Adapter OD for slope indicator’s mounting brackets • There is a sealing area on the ID of the adapter for the 28" supplemental casing hanger • Available in a variety of sizes The 28" Casing Hanger Running Tool runs and lands the 28" Casing Hanger into the 36" x 28" Supplemental Adapter. • Cam-Actuated Running Tool for easy right-hand rotation release • Two methods for filling casing are: ball valve arrangement or auto-fill check valves that allow sea water to fill the casing while running

28" Casing Hanger Running Tool

28" Casing Hanger

36” x 28” Casing Hanger Adapter

4

18 ¾" Wellhead System 18 ¾" Subsea Wellhead Features

This illustration depicts the H-4 locking connection profile. Other profiles are available upon request.

• Designed for 15,000 psi working pressure and H2S service • Grooves provided on upper ID of wellhead housing interface with the 18 ¾" housing camactuated running tool • Housing has internal multiple load shoulder profile in lower ID to allow the first position casing hanger loads to be carried to bottom of wellhead • Internal multiple-groove load shoulder rated for load of 8.8 million lbs shoulder capacity • Internal multiple-groove load shoulder profile is recessed to provide a 18.510" minimum ID inside 18¾" wellhead housing

Wellhead Connector Locking Profile

Wellhead Running Tool and Tubing Hanger Locking Profile

Lockdown Sleeve Locking Profile

• Positive stop shoulder activates split load ring on first position casing hanger • Two recessed seal areas allow 18¾" seal assemblies to be installed above first and second position hangers and help protect seal surfaces during field operations • Housing OD has rigid lockdown system for preloading 18 ¾" housing into 36" wellhead housing The Rigid Lockdown System consists of a split lock ring that is expanded into the running grooves of the 36" housing via a cam ring that is actuated by the 18¾" Mechanical Rigid Lockdown Tool. The grooves of the cam ring OD interface with a ratchet latch ring that ensures the cam ring does not back off and remains in the preloaded condition. The high pressure wellhead housing has a 4-shoulder profile in the upper ID to accept the lockdown sleeve.

Locking Tabs Lock Ring Split Lock Ring

Bending Reaction Ring Multiple Load Shoulder Landing Profile and Minimum ID

5

18 ¾" Wellhead System Running Tools Mechanical Rigid Lockdown Running Tool

18 ¾" Subsea Wellhead Running Tool Dril-Quip’s 18¾" Wellhead Running Tool has a left-hand make-up, right-hand release, cam-actuated locking design. An indicator rod is used to determine lock/unlock status. The running tool is unaffected by hydrostatic pressure and has ample exhaust and fill ports. The Wellhead Running Tool is used to handle the 18¾" wellhead and when running the wellhead with the Mechanical Rigid Lockdown Tool.

Indicator Plate

18 ¾" Mechanical Rigid Lockdown Running Tool The 18 ¾" Mechanical Rigid Lockdown Running Tool allows the running, installation and cementing of the 18 ¾" Rigid Lockdown Wellhead System and 22" casing on drill pipe in one trip.

Features • Operates in conjunction with the 18 ¾" Housing Running Tool and runs the 18 ¾" wellhead equipped with the rigid lockdown system

18 ¾" Standard Wellhead Running Tool

Actuating Sleeve

• Upward drill pipe pull functions master linkage to activate the rigid lockdown mechanism on the 18 ¾" wellhead • Lockdown is verified with position indicator plate on the OD of the outer sleeve • Drill pipe overpull at wellhead creates preload between conductor and 18 ¾" wellhead • Can create a preload up to 2 million lbs

18 ¾" Rigid Lockdown Wellhead

The mechanical advantage of the system is such that for 175,000 lbs of drill pipe pull at the wellhead, a preload of 2,000,000 lbs is created between the low-pressure and high-pressure wellhead housings. After lockdown, the tool is stroked down to the start position and jayed back to the right. Cementing operations can commence at this time. Once cementing is complete, the tool is rotated to the right five turns to release from the wellhead and the Rigid Lockdown Tool is retrieved with a straight pull.

6

Supplemental Casing Hanger Systems Dril-Quip’s Supplemental Casing Hanger Systems provide a means of installing and sealing additional casing strings in the well bore. The SS-15 BigBore II-H 18" and 16" Supplemental Casing Hanger Systems provides the same weight-set, easy operational features found in all Dril-Quip subsea wellhead systems. 18" BigBore II-H Seal Assembly

Features of the 18" Supplemental Casing Hanger System

22" x 18" Supplemental Adapter

22" x 18" Supplemental Adapter • Positive stop load shoulder on adapter assembly captures split dual lock ring on 18" casing hanger to provide landing seat for the casing hanger • Allows casing hanger to be set as liner within 22" casing

18" Seal Assembly

• Assembly includes centralizing swedge to help align 18" casing hanger, and seal area for 18" seal assembly • Contains lockdown groove for casing hanger

18" Supplemental Casing Hanger

18" Supplemental Casing Hanger

• Hanger lands out on 22" x 18" supplemental adapter, and split dual lock ring on casing hanger transfers casing hanger load and pressure end load to adapter 18" BigBore II-H Supplemental Casing Hanger

• Hanger locks to supplemental adapter via split lock ring • Hanger OD has threaded profile to accept 18" seal assembly

18" Seal Assembly • Seal assembly provides sealing between casing hanger OD and supplemental adapter • Seal assembly has been successfully tested per API 6A PR-2 requirements with zero leakage • Single trip with casing hanger and seal assembly running tool lands casing hanger and sets seal • Seal is weight-set, is pressure tested and is secured by lefthand rotation to threads on top of hanger

18" Casing Hanger Seal Assembly Running tool (CHSART) • CHSART runs supplemental casing hanger with seal assembly and lands hanger in adapter housing • CHSART verifies lockdown ring has snapped into place and also sets and tests the seal to maximum working pressure, with brass indicators to verify the seal fully sets

22" x 18" Supplemental Adapter

7

Features of the 16" Supplemental Casing Hanger System 22" x 16" Supplemental Adapter 16" BigBore II-H Seal Assembly

• Installed in predetermined location above 22" x 18" adapter within 22" casing string

22" x 16" Supplemental • Provides 4-shoulder multiple load profile to Adapter interface with casing hanger landing ring • Provides seal area for 16" metal-to-metal seal assembly • Allows casing hanger to be set as liner within 22" casing

16" Seal Assembly

• Contains lockdown groove for casing hanger and seal assembly

16" Supplemental Casing Hanger • Hanger lands out on 22" x 16" supplemental adapter, and split load ring transfers casing hanger load and pressure 16" Supplemental end-load to adapter Casing Hanger • Hanger locks to supplemental adapter via split lock ring • Hanger OD has lock ring groove to lock 16" seal assembly to hanger 16" BigBore II-H Supplemental Casing Hanger

16" Seal Assembly • Seal assembly provides weight-set metalto-metal annulus seal with HNBR elastomeric backup • Seal assembly has been successfully tested per API 6A PR-2 requirements with zero leakage • Single trip casing hanger and seal assembly running tool lands casing hanger and sets seal • Seal assembly has trapped lock rings to lock to the hanger and supplemental adapter respectively

16" Casing Hanger Seal Assembly Running tool (CHSART) • CHSART runs supplemental casing hanger with seal assembly and lands hanger in adapter housing • CHSART installs 16" seal assembly, pressure tests it, and retrieves the seal if it does test and lockdown

22" x 16" Supplemental Adapter

8

Intermediate Casing String HTHL Landing Shoulder

The SS-15 BigBore II-H Subsea Wellhead System’s First position casing hanger incorporates a multiple shoulder split load ring that supplies an end-load carrying capacity of 8.8 million lbs.

Seal Assembly Lockdown Profile

The Second Position Casing Hanger lands on the High-Temperature, High-Load (HTHL) 40degree landing shoulder of the First Position Casing Hanger, transferring weight and pressure loads to the First Position Casing Hanger. This landing shoulder helps centralize the Second Position Casing Hanger in the wellhead.

Running Tool Lock Ring Grooves Flow-By Slot Load Ring

All casing hangers have a large 14-square-inch flow-by area and are locked to the wellhead. The space-out adapter is designed to correctly space the Second Position Casing Hanger in the wellhead. The space-out adapter allows the use of a standard wear bushing and creates a standard hanger stack-up in the wellhead.

Features

Second Position Casing Hanger

First Position Casing Hanger

• First and Second Position Casing Hangers rated for 15,000 psi service internal pressure and 10,000 psi external pressure

Dummy Hanger Adapter

• First Position Casing Hanger rated to 250˚ F; Second Position Casing Hanger rated to 300˚ F • Casing Hanger OD profiles provide lock ring groove and tapered metal-to-metal sealing area for the seal assembly • Casing Hangers can be configured to accommodate 14" casing and smaller Casing Hanger Wellhead Detent Ring

Casing Hanger Seal Assembly Running Tool

Activator Sleeve Load Ring

First Position Casing Hanger being landed

9

Detent Ring released Activator Sleeve landed Load Ring engaged

First Position Casing Hanger in landed and detented position

18 ¾" Seal Assemblies The BigBore II-H 18¾" Casing Hanger Seal Assembly provides true dual metal-to-metal sealing between the casing hanger and the wellhead housing, and is suitable for fluid or gas service. • Designed for 15,000 psi working pressure and H2S service at 35º to 300º F • Seal Assembly has been successfully tested with gas per API 6A PR-2 requirements with zero leakage • Seal Assembly seals in a recessed groove in the wellhead bore • Seal Assembly is pressure energized • Seal Assembly locks to casing hanger to resist seal ejection when seal is exposed to pressure from below • Lower portion of seal has resilient elastomer section that acts as piston to pull seal into position using test pressure

18 ¾" Casing Hanger Seal Assembly Running Tool

• Same seal assembly is used on First and Second position casing hangers; seal locks to both casing hanger and wellhead • Seal Assembly can be retrieved with straight vertical pull – no rotation required • Seal Assembly can be run separately with Seal Assembly Running Tool 18 ¾" Seal Assembly

Metal-to-Metal Sealing Area Metal-to-Metal Sealing Area

Metal-to-Metal Sealing Area

Resilient Elastomer

Resilient Elastomer

Metal-to-Metal Sealing Area An 18¾" Emergency Seal Assembly is available if required. It is installed in the same manner as the standard seal. Resilient Elastomer • Sealing system incorporates metal

Casing Hanger

lips and radially squeezed elastomer on the OD and ID

• Emergency seal sets higher in annulus to utilize new sealing area on the wellhead and the hanger

Metal-to-Metal Sealing Areas

Metal-to-Metal Sealing Area

Resilient Elastomer Metal-to-Metal Sealing Area

10

18 ¾" Casing Hanger Seal Assembly Running Tool The 18¾" Casing Hanger Seal Assembly Running Tool used in the BigBore II-H Subsea Wellhead System is designed to minimize the number of steps required during installation of the casing hanger and seal assembly in the wellhead. The Running Tool runs the casing hangers and 18¾" seal assembly in one trip. The 18¾" Casing Hanger Seal Assembly Running Tool is a single-trip cam-actuated running tool that runs all casing hangers 14" and smaller, and seal assembly. • Has 2.2 million lb load-carrying capacity • 18¾" seal assembly is installed on the tool when running, providing the maximum amount of flow-by area • Running Tool automatically locks seal assembly to casing hanger and casing hanger to wellhead • 18¾" seal assembly is retrieved when Running Tool is recovered if seal assembly does not test or is not properly locked down • Allows full test of seal assembly and BOP stack

Running the Casing Hanger and Seal Assembly

Casing Hanger and Seal Assembly Installation with the Casing Hanger Seal Assembly Running Tool 18 ¾" BigBore II-H Wellhead

Release Segment released Release Ring

Seal Assembly Lock Sleeve

Seal Assembly Running Tool Lock Ring engaged

Lock Sleeve Actuator

Running Tool Lock Ring released

Seal Assembly Inner Lock Ring locked

Casing Hanger

Casing Hanger landed, cementing position

11

Seal Assembly landed, not set

Seal Assembly locked and tested

18 ¾" Seal Assembly Running Tool The Dril-Quip 18¾" Seal Assembly Running Tool is used to run the standard and emergency seal assemblies. • Since seal assembly is weight set, no rotation is required for installation • Running Tool automatically locks and tests seal during installation and retrieves seal if it does not lock down

18 ¾" Seal Assembly Hydraulic Retrieval Tool

18 ¾" Seal Assembly Running Tool 4 ½" API IF Box

• Seals inside the casing hanger to allow full-function BOP stack testing

Stem

The Dril-Quip 18¾" Seal Assembly Hydraulic Retrieval Tool is used to retrieve the seal assembly and is functioned by manual over-pull. • Latch Retrieval Ring captures seal assembly actuating sleeve and unlocks seal with upward pull • Split Retrieval Ring captures seal assembly intermediate body for seal retrieval

Centralizer

Lock Sleeve Actuator

Seal Assembly Running Tool

Seal Assembly Metal-toMetal Seals

Lock Sleeve Actuator Lock Sleeve Release Ring Seal Assembly

Inner Lock Ring

Casing Hanger

Sealing Element

Seal Assembly Running Tool and Seal Assembly landed on Casing Hanger

Seal Assembly set, locked and pressure tested

12

Wear Sleeves and Wear Bushings Wear Sleeves and Wear Bushings protect the bore sealing areas in the 18¾" wellhead for each phase of the drilling operation. The BigBore II-H Wear Sleeves and Wear Bushings are installed when the bottom hole assembly is run, eliminating the need for an extra trip. The Wear Sleeve is a bore protector that is carried to the wellhead on a bit sub and is installed just above the bottom hole assembly. It is always retrieved when the bottom hole assembly is retrieved. The Selectable Wear Bushing is a bore protector that is run on a bit sub with adapter sleeve above the bottom hole assembly. The Selectable Wear Bushing may be retrieved with the bottom hole assembly or left in the wellhead. The illustrations below depict the Wear Sleeve and Selectable Wear Bushing assemblies in the wellhead for: 1. Drilling out for 18" Casing with the 18 ¾" x 17" Wear Sleeve 2. Drilling out for 16" Casing with the 18 ¾" x 16" Wear Sleeve 3. Drilling out for the First Position Casing Hanger with the 18 ¾" x 15 1/4" Selectable Wear Bushing 4. Drilling out for the Second Position Casing Hanger with the 18 ¾" x 14 ¾" Selectable Wear Bushing 5. Wear Sleeves and Bushings are retrievable with the MultiPurpose Tool and Retrieval Adapter if necessary Wear Sleeve

1

2

3

Wear Bushing with Cup Tester

4

5

Stabilizer Sub Wear Bushing Adapter

Wear Sleeve

Selectable Wear Bushing Bit Sub Running and Retrieving Tool

Bit Sub Running and Retrieving Tool

13

Wear Bushing Adapter

MultiPurpose Tool

Selectable Wear Bushing Wear Bushing Running and Retrieving Sub

Wear Sleeve and Selectable Wear Bushing Retrieval Adapter

BOP Isolation Test Tools BOP Isolation Test Tool

Special BOP Test Tool

The BOP Isolation Test Tool is a weight-set tool that allows testing of the BOP stack and the wellhead housing during the drilling operation after removal of the Nominal Bore Protector. The seal element activator sleeve can only be released when the split release ring engages the minimum ID in the wellhead or wear bushing.

Dril-Quip’s Special BOP Test Tool allows testing of the BOP stack with the Nominal Bore Protector installed.

Features • Allows testing on top of the Nominal Bore Protector • Seal activation mechanism does not allow premature activation of seal element • Alternative BOP Test Tool capable of running and installing Nominal Bore Protector and test in one trip

BOP Isolation Test Tool fitted with BigBore II Wellhead Housing Adapter

Features • Tests bottom of wellhead when Nominal Bore Protector is removed (requires BigBore II Wellhead Housing Adapter, as shown) • Tests wear bushings (after Wellhead Housing Adapter is removed) • Tests BOP while isolating casing hanger and seal assembly from test pressure

• Alternative BOP Test Tool capable of landing on wear sleeves

Special BOP Test Tool on the Nominal Bore protector

Special BOP Test Tool on the Wear Sleeve

• Can be landed on top of casing hanger with wear bushing removed (seal assembly is isolated from test pressure) • Seal activation mechanism does not allow premature activation of seal element • Through-bore tool eliminates possibility of over-pressuring casing • Ample flow-by area facilitates running and prevents swabbing when tool is retrieved • 4 ½" API IF box up and 4 ½" API IF pin down

14

18 ¾" Lockdown Sleeve The Lockdown Sleeve lands in the production casing hanger and locks the casing hangers to the wellhead housing. This prevents oscillations from thermal pipe expansion and annulus pressure.

Features • Profile on upper end of the Lockdown Sleeve is used for attachment of the running tool • Lockdown mechanism on upper OD of Lockdown Sleeve is activated by the running tool • Lockdown mechanism is adjustable based on the reading obtained by the lead impression tool and can accommodate a casing hanger landing up to 3/8" high

Lockdown Sleeve Running Tool

• Lockdown function operates via actuation sleeve that drives out a lockdown ring into the lockdown groove profile in the 18¾" wellhead housing • Metal-to-metal seal on lower end of Lockdown Sleeve is mechanically trapped in place and is used to seal off the upper bore of the uppermost casing hanger • Seal has been successfully tested with gas per API 6A PR-2 requirements with zero leakage • Lockdown Sleeve’s upper ID seal surface is lined with Alloy 625 for corrosion resistance • Lockdown Sleeve interfaces with the subsea tree’s stab sub to isolate the VX cavity and production hanger pack-off

Lockdown Sleeve Seat Protector The Lockdown Sleeve Seat Protector is a wear bushing device used to prevent damage to the seal area of the lockdown sleeve. • Run and retrieved with the 18¾" Multi-Purpose Tool and lockdown Sleeve Seat Protector running/ retrieving adapter • Seat Protector’s minimum ID matches the minimum ID of the Lockdown Sleeve • Upper funnel allows for easy guidance of downhole tools. Lockdown Sleeve Seat Protector

15

Lockdown Sleeve

LS-15 Liner Hanger System ™

Dril-Quip’s LS-15 Liner Hanger System is available with all of Dril-Quip’s Wellhead Systems. The LS-15 Liner Hanger products are built to perform under a wide range of conditions, and are ideally suited for long reach, high angle, horizontal and ultra-heavy liner completions. This premium liner hookup incorporates many innovative tool designs, ensuring reliable operation and service in many of today’s most demanding wells.

Tie-Back Receptacle Castellated Profile to engage clutch of running tool Running Adapter Lock Ring Profile

LS-15 System Features

Shoulder to push liner hanger into hole

The LS-15 Liner Hanger System features field-proven technology that incorporates the following:

Profile for Locking Cement Bushing (LCB)

• High strength, high pressure, high load-carrying capacity • Metal-to-metal annulus packer seal for high pressure service • No hydraulic or mechanical devices on the hanger body, minimizing leak paths

Body Lock Ring One-Piece C-Ring Hold-Down Slip (Optional)

• Large slip area and controlled friction minimizes stress in the supporting casing • All hangers are automatically centralized when C-ring slip is set • Bypass flow area is the same after setting the liner hanger slip as in the running position • Maximizes circulating flow-by areas for efficient cementing operations • The LS-15 Liner Hanger System can be sized and configured to customer specifications

Body Lock Ring Pusher Sleeve Unique One-Piece C-Ring Slip

LS-15 Packer Seal Features • Integral, one-trip metal-to-metal sealing design

LS-15 Metal-to-Metal Packer Seal Packer Cone

• Anti-swab design for faster running speeds and higher circulating rates, and resists mechanical damage while running • Standard service for many sizes is 10,000 psi at 400° F. Higher pressures are achievable and are only limited by the capacity of the packer mandrel and casing

Rotational Option With the addition of a rotating bearing assembly, the LS-15 Liner Hanger can be rotated with the slips in the set position during the cementing operation. This feature can assist in completing a successful cement job.

Slip Cone

One-Piece C-Ring Hang-Off Slip

Casing Connection

16

LS-15 R unning T ool LS-15 Running Tool • The system incorporates high torque capacity for drilldown, wash-down applications and rotation during cementing operations • The Running Tool incorporates a port isolation system that eliminates the possibility of prematurely setting the slip, or releasing from the hanger while running into the hole

Lower Ball Seat Torque Clutch Drill Pipe Connection

• The hydraulics to set the liner hanger slip are built into the Running Tool, not as part of the hanger system, eliminating the need for a hydraulic port through the body of the liner hanger • The Running Tool is hydraulically released from the liner hanger and also incorporates a unique right-hand hydromechanical secondary release

Running Procedures In order to solve many of the problems encountered during liner installation, Dril-Quip has simplified the running procedures of the liner hanger for exceptional ease of use.

Torque Key for Secondary Release Junk Basket

Locking Cement Bushing

Slip-Releasing Assembly

Slick Joint Upper Ball Seat w/ Port Isolation

1. Trip into hole to liner-setting depth. 2. Launch setting ball from cementing manifold, pump ball to seat in running tool. 3. Pressure to 1,000 psi, shift the port isolation sleeve and release liner hanger slip, slack off liner weight onto slip. 4. Pressure to 2,000 psi to release running tool from liner hanger.

Load Ring

Hydraulic Release Assembly

Extension Joint

5. Reduce drill pipe pressure to 500 psi to accomplish soft release of setting ball. Pick up drill pipe string approximately 4" to check for release of running tool, which is confirmed when drill pipe pressure bleeds off. 6. Slack off weight onto hanger to reseat running tool. Reestablish circulation, pump cement. 7. Launch pump-down plug from cementing manifold and displace to liner wiper plug. 8. Pressure to 1,000 psi, release the liner wiper plug from the running tool. 9. Continue fluid displacement and pump the plug set to landing collar. 10. Pick up running tool to release packer setting assembly and slack off weight to set packer seal. 11. Pressure down the annulus to pressure assist setting and testing the packer seal.

Packer Setting Assembly Ball Diverter

12. Pull out of hole with running tool. Liner Wiper Plug

17

Plugholder Assembly

Cementing Manifold

D

ril-Quip’s

Cementing Manifold is designed with a unique head that contains four pockets at circumferentially placed locations. This arrangement eliminates stacked-plug launching heads and their corresponding height requirements, allowing for a more compact design. The operator can load releasing balls and pump-down plugs in three of the four pockets easily on the rig floor. The manifold eliminates the need to break any connections when loading and launching releasing balls or pump-down plugs. The manifold allows circulating the hole through the fourth bypass pocket located in the head. Dril-Quip’s Cementing Manifold can be made up in the string prior to running the liner hanger for ease of operations, and can accommodate rotational torque so that drilling the liner hanger into position, if required, is not a problem.

6 5/8" Reg Box Up Connection to Top Drive

Cementing Swivel Assembly

Upper Kelly Valve

Cement Inlet

Pump-Down Plug

Dril-Quip’s Cementing Manifold is compact and easy to operate to facilitate liner hanger installation.

Flow Diverter Valve

System Features • Standard manifold rated to 1 million lb tensile load capacity with 10,000 psi working pressure and maximum torque capacity of 68,000 ft-lb • High-capacity manifold rated to 2 million lb tensile load capacity with 10,000 psi working pressure and maximum torque capacity of 100,000 ft-lb

Transition Sub

• Pneumatically operated remote control manifold available upon request • Compact and easy to operate • Accommodates one releasing ball and two pump-down plugs (fourth pocket is for bypass circulation) • Allows circulation through the top drive and/ or cement line, even when fully loaded, and while rotating the landing string • Simplifies operation when circulating the hole • Plugs and balls can be loaded on the rig

8

Lower Kelly Valve Indicator Flag 5 6 /8" Reg Pin Down Connection to Drill Pipe

18

DRIL-QUIP WESTERN HEMISPHERE

DRIL-QUIP EASTERN HEMISPHERE

DRIL-QUIP ASIA PACIFIC

DRIL-QUIP, INC. World Headquarters

DRIL-QUIP (Europe), Ltd.

DRIL-QUIP Asia Pacific Pte. Ltd.

DRIL-QUIP do Brasil, LTDA.

DRIL-QUIP London

High Wycombe, Bucks, England Tel (44) 1494 601086 Fax (44) 1494 601094

DRIL-QUIP China

Macaé, Brazil Tel (55) 22 2791 8950 Fax (55) 22 2791 8989 DRIL-QUIP New Orleans

DRIL-QUIP Norway

DRIL-QUIP Egypt

DRIL-QUIP The Netherlands

Alexandria, Egypt Tel (20) 3 450 0507 Fax (20) 3 450 0508

6401 North Eldridge Pkwy. Houston, Texas 77041 Tel (713) 939 7711 Fax (713) 939 8063

New Orleans, Louisiana Tel (504) 522 5566 Fax (504) 522 4426

Stoneywood Park, Dyce Aberdeen, Scotland, UK AB21 7DZ Tel (44) 1224 727000 Fax (44) 1224 727070

Stavanger, Norway Tel (47) 51 443700 Fax (47) 51 443701 Beverwijk, The Netherlands Tel (31) 251 22 9250 Fax (31) 251 22 0044

DRIL-QUIP Denmark Esbjerg, Denmark Tel (45) 7518 0944 Fax (45) 7518 0640

No. 80 Tuas West Drive Singapore, 638417 Tel (65) 6861 0600 Fax (65) 6861 5700

Shekou, P. R. China Tel (86) 75 5268 97137 Fax (86) 75 5268 97134

Zahraa El-Maadi, Cairo, Egypt Tel (20) 22 753 8809 Fax (20) 22 753 8907

DRIL-QUIP Nigeria, Ltd. Port Harcourt, Nigeria Tel (234) 84 463866 Fax (234) 84 463649 DRIL-QUIP (Ghana) Ltd. Takoradi, Ghana Tel: (233) 312 5384

DRIL-QUIP Oilfield Services (Tianjin) Co., Ltd. Tanggu, Tianjin, P. R. China Tel (86) 22 2580 7466 Fax (86) 22 2580 7130

DRIL-QUIP Malaysia

Kuala Lumpur, Malaysia Tel (60) 3 2168 4308 Fax (60) 3 2168 4201

D.Q. Holdings Pty., Ltd. Perth, Australia Tel (61) 8 9322 8600 Fax (61) 8 9322 8500

DRIL-QUIP Qatar

Doha, Qatar Tel (974) 44389715 Fax (974) 44417041

DRIL-QUIP Indonesia Jakarta, Indonesia Tel (62) 21 720 0612 Fax (62) 21 720 1513

071713 Rev.3

© 2011 Dril-Quip, inc. Printed in the USA