Spirax Sarco Engineered Systems

Engineered Systems For Improved Control And Impressive Energy Savings

Engineered systems All you add are the connections

A perfectly balanced, closed-loop process… What better goal for improved control and impressive energy savings? Now you can enjoy these benefits simply by connecting up preengineered packages from Spirax Sarco Engineered Systems. Realize the economies of standardized solutions, yet with systems precisely sized and configured to your individual needs. With Spirax Sarco single-point responsibility, you are freed from planning and scheduling burdens, not to mention engineering cost overruns or mistakes. Plus, we manufacture to ISO 9001 standards, ensuring quality products and system integration compatibility. Spirax Sarco has been engineering steam systems for more than 100 years. We virtually wrote the book on steam loop engineering and have trained more people in the fundamentals of steam system engineering than anyone else. This background makes Spirax Sarco your preeminent source for energy and flow management solutions involving liquids, gases and mixed flows. Customers trust the quality and performance of our flow control products and technology partnership components. Spirax Sarco sets industry benchmarks for ROI accountability, so you always know what to expect from your Spirax Sarco packaged system. At Spirax Sarco, we specialize in life cycle service, backing each unit with a sole source guarantee and our field support teams. With these preengineered benefits, why struggle to engineer a cleansheet solution ever again?



Spirax Sarco ENGINEERED SYSTEMS

Preengineered Benefits

Prepackaged Control And Efficiency

Spirax Sarco’s modular engineered systems offer

• Manifolds & trap stations

you outstanding cost effectiveness and low total

• Condensate recovery solutions

cost of ownership. The Engineered Systems

• Heat exchanger solutions

Advantage expedites the installation process and

• Heat recovery solutions

delivers a quality solution to steam users:

• Vessels & receivers

• Reduced engineering, piping layout and

• Control valve & flowmetering stations

procurement costs

• Specialized packages

• Conserved plant space and optimized operating efficiency • Minimized field labor and job site welding • Fewer installation errors and safety mishaps • Shortened overall project lead times • Simplified maintenance and lengthened service life • Localized field support • Backed by Spirax Sarco, Inc. standard warranty

Conventional Method 20% Equipment Cost

Engineered Systems 43% Installation

10% Installation

5% Inquiry And Evaluation 17% Detailed Engineering 6% 9% Preliminary Inspection Analysis and Testing

46% Equipment Cost

4% Inspection and Testing

25% SAVINGS 5% Preliminary Analysis 8% Detailed Engineering 2% Inquiry And Evaluation

Compared to conventional individually specified and procured components with onsite assembly, you will enjoy a significantly reduced labor component, yielding impressive project savings.

Spirax Sarco ENGINEERED SYSTEMS



Elements or modules from existing packages can be combined into special purpose packages.

Heat Exchange Solutions The EasiHeat™ Water Heating Package offers energy efficiency, low maintenance and significantly reduced scaling problems, making it ideal for domestic hot water applications and a wide range of process heating duties. This complete system delivers a constant, stable temperature within ±3°F under stable load conditions and ±9°F under all load swings, for instantaneous duty, without a storage tank or buffer vessel in the secondary circuit. The system can follow the sudden and wide load changes typically found in domestic hot water applications. The EasiHeat can accommodate steam inlet temperatures up to 356°F, as well as function under low pressure primary operation for temperature-sensitive fluids.



Spirax Sarco ENGINEERED SYSTEMS

The EasiHeat package provides instant hot water for manufacturing processes or for comfort, such as in high rise office or hotel buildings.

The self-cleaning plate design used in the plate & frame heat exchanger significantly reduces scaling tendencies. An Automatic Pump Trap (APT) option enables system operation at low or sub-atmospheric steam pressure, even when a backpressure is imposed, with minimal scaling. The package includes all traps, valves and control instrumentation for rapid installation and commissioning. The EasiHeat can be easily configured with optional steam conditioning, isolation and high limit control, and a choice of electric or pneumatic controls. A range of available pipeline ancillaries includes check valves, isolation valves, strainers and stop valves.

Spirax Sarco ENGINEERED SYSTEMS



Pumping package featuring APT14HC Automatic Pump Trap.

Condensate Recovery From institutional HVAC condensate recovery applications to draining critical process heat transfer equipment…Spirax Sarco’s pumping packages improve performance for the lowest total installed cost. Our Condensate Recovery Packages are designed for smooth operation spanning wide turndowns. Spirax Sarco configures the packages complete with pumps, traps, valves, strainers and receivers. Our modular pumping systems are available with advanced Pivotrol® technology that improves reliability and eases maintenance burdens. Automatic Pump Trap configurations minimize footprint requirements below process equipment. The Engineered Systems Advantage expedites the installation process and delivers a quality solution.



Spirax Sarco ENGINEERED SYSTEMS

The BDHR package virtually eliminates lost heat during blowdown cycles.

Heat Recovery Solutions The BDHR Blowdown Heat Recovery System maximizes boiler energy efficiency by capturing energy from continuous blowdown flow and generating low pressure flash steam. The BDHR recovers up to 95% of the heat energy normally lost with conventional blowdown separators, offering rapid payback, typically less than 12 months. The heat recovery system also offers flexible configuration, allowing several boilers to be connected to a single heat recovery unit, reducing capital costs. The Flash Heat Recovery System recovers usable heat energy from low-pressure or surplus steam. The system can capture both sensible and latent heat, making it ideal for installation between steam utilization points and a deaerator.

Spirax Sarco ENGINEERED SYSTEMS



Manifold package featuring Universal Steam Trap Stations.

Manifolds & Trap Stations Spirax Sarco Steam Distribution and Condensate Collection Manifolds provide smooth, balanced flow to and from tracing lines for even heating and efficiency. Standard three-way test valves allow for startup purging, inspection, troubleshooting and trap maintenance isolation. Plus, our Condensate Manifold packages have internal siphon pipes to eliminate water hammer and provide protection from freezing. Both are available in forged or fabricated steel. When we show you the superior economy, performance and availability you get with our manifolds, you will never consider electric tracing again. Spirax Sarco configures Steam Trap Stations with the precise trap technology for your application. Strainers, either integral or in-line, protect the internals from damage and wear. Looking for easy installation and maintenance? Our Universal Steam Trap Stations package multiple components in a compact unit by means of standard flanged, socket weld and NPT connections. In critical or inaccessible applications, we can incorporate Spiratec trap monitoring technology in the package for real-time trap condition monitoring.



Spirax Sarco ENGINEERED SYSTEMS

Custom receivers can be configured to serve major process operations.

Vessels & Receivers Flash Vessels capture usable energy from otherwise vented, low-pressure steam. Flash Vessels can be either horizontal or vertical, usually depending on the degree of steam/water separation required. Vented Receivers solve problems related to water hammering, temperature stratification, corrosion and freezing. These problems can arise when pressure that normally pushes condensate through the traps is lost, and the system stalls. Spirax Sarco Vessels & Receivers can be configured to virtually any size for the effective capture of surplus heat with smooth condensate flow.

Spirax Sarco ENGINEERED SYSTEMS



Flow measuring and control packages offer a variety of technologies for precision applications matching.

Control Valve & Flowmetering Stations Spirax Sarco standard measurement & control packages for steam, gas, clear liquids and mixed-phase flows combine the right technologies to measure process variables and deliver target volumes accurately and consistently. With our broad product lines, we can apply the optimal components for your fluid, line size and flow range—all single-sourced from Spirax Sarco within the same package. Flowmetering Station Packages from Spirax Sarco measure volume or mass (by algorithm) and interface signals with distributed or supervisory control, with typical turndown up to 50:1. Control Valve Station Packages correct overshooting, cycling and “hunting.” These packages are ideal for applications in the refining, pulp and paper, food and beverage, plastics and pharmaceutical industries.

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Spirax Sarco ENGINEERED SYSTEMS

Engineered packages make the absolute best use of floor space and piping; they also simplify maintenance.

Specialized Packages If you like our package concept, but do not see exactly the package you need, be sure to call us. Spirax Sarco has new package concepts constantly under development. With our modular approach and broad scope of components, we can often combine elements from several existing packages to configure a new one quickly and cost-effectively. As with all our engineered systems, Spirax Sarco offers start-up and commissioning services on specialized packages. When it comes to managing energy and flow, rely on engineered systems from Spirax Sarco. All you have to provide are the connections!

Spirax Sarco ENGINEERED SYSTEMS

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Regional sales offices Northeast

Mid Atlantic

Midwest

Spirax Sarco, Inc. 7760 Olentangy River Road Suite 120 Columbus, OH 43235 Phone: (614) 436-8055 Fax: (614) 436-8478

Spirax Sarco, Inc. 4647 Saucon Creek Road Suite 102 Center Valley, PA 18034 Phone: (800) 251-7676 Fax: (800) 996-3232

Spirax Sarco,Inc. 1500 Eisenhower Lane Suite 600 Lisle, IL 60532 Phone: (630) 493-4525 Fax: (630) 724-9176

Southeast

Southwest

Spirax Sarco, Inc. 115 Atrium Way Suite 118 Columbia, SC 29223 Phone: (800) 883-4411 Fax: (803) 865-0459

Spirax Sarco, Inc. 203 Georgia Avenue Deer Park, TX 77536 Phone: (281) 478-4002 Fax: (281) 478-4615

West Spirax Sarco, Inc. 1930 East Carson Street Suite 102 Long Beach, CA 90810 Phone: (310) 549-9962 Fax: (310) 549-7909

SPIRAX SARCO, INC. 1150 Northpoint Blvd. Blythewood, SC 29016 t: 800.883.4411 or: 803.714.2000 f: 803.714.2222 www.spiraxsarco.com/us

Printed in USA 3/07. Copyright 2007 Spirax Sarco, Inc.