Solar Taurus60.pdf

TAURUS 60 Turbomachinery Package Specification Oil & Gas and Power Generation Applications

Generator Set

TURB TURB OMACHINER OMACHINERY Y PACKA PA CKAGE GE SPECIFICATION

Taurus

TM

 60 Gener Generato atorr Set Set

Solar Turbines Incorporated P.O. Box 85376 San Diego, CA 92186-5376 Caterpillar is a trademark of Caterpillar Inc. Solar, Taurus, SoLoNOx, and Turbotronic are trademarks of Solar Turbines Incorporated. All other trademarks, service marks, marks, or registered trademarks appearing in this specification specification are the intellectual property of their respective companies. Specifications are subject to change without notice. Direct customers of Solar Turbines Incorporated that receive this Turbomachinery Package Specification directly from Solar Turbines Incorporated may make limited copies of parts of this specification for use in the creation of their own specification documents. documents. However, such customers shall not distribute any part of this Turbomachinery Turbomachinery Package Specification outside their own organizations organizations for any other purpose. Any other use without the permission of Solar Turbines Incorporated is strictly prohibited. © 2009 Solar Turbines Incorporated. All rights reserved.

TPS60GS/309

TURB TURB OMACHINER OMACHINERY Y PACKA PA CKAGE GE SPECIFICATION

Taurus

TM

 60 Gener Generato atorr Set Set

Solar Turbines Incorporated P.O. Box 85376 San Diego, CA 92186-5376 Caterpillar is a trademark of Caterpillar Inc. Solar, Taurus, SoLoNOx, and Turbotronic are trademarks of Solar Turbines Incorporated. All other trademarks, service marks, marks, or registered trademarks appearing in this specification specification are the intellectual property of their respective companies. Specifications are subject to change without notice. Direct customers of Solar Turbines Incorporated that receive this Turbomachinery Package Specification directly from Solar Turbines Incorporated may make limited copies of parts of this specification for use in the creation of their own specification documents. documents. However, such customers shall not distribute any part of this Turbomachinery Turbomachinery Package Specification outside their own organizations organizations for any other purpose. Any other use without the permission of Solar Turbines Incorporated is strictly prohibited. © 2009 Solar Turbines Incorporated. All rights reserved.

TPS60GS/309

Turbomachinery Package Specification

Taurus 60 Generator Set

Table Table of Contents 1

INTRODUCTION........................................................................................................................5

1.1 1.2

General Description .................. ........................... ................... ................... .................. .................. ................... ................... .................. .................. ..............5 .....5 Overview Overvie w ................................. ................ .................................. .................................. .................................. .................................. .................................. ......................5 .....5

2

TAURUS 60 GAS TURBINE GENERATOR SET .................. ........................... .................. .................. .................. ................... ...............6 .....6

3

TAURUS 60 GAS TURBINE .................. ........................... ................... ................... .................. ................... ................... .................. ................... ................10 ......10

4

REDUCTION-DRIVE REDUCTION-DRIVE GEARBOX .................. ............................ ................... .................. ................... ................... .................. ................... ..................13 ........13

5

GENERATOR AND ASSOCIATED EQUIPMENT................. EQUIPMENT.......................... .................. ................... ................... .................. ............14 ...14

6

START SYSTEM .................. ........................... .................. ................... ................... .................. ................... ................... .................. ................... ................... ...............18 ......18

7

FUEL SYSTEM ................. ................. ................. ................................. ................ ................. ................. ................. ..21

8

LUBRICATION

9

2.1 2.2 2.3 3.1 4.1 5.1 5.2 6.1 6.2 7.1 7.2 7.3 7.4 7.5 8.1

General Description .................. ........................... ................... ................... .................. .................. ................... ................... .................. .................. ..............6 .....6 Package Description ................... ............................ .................. .................. ................... ................... .................. .................. ................... ................... ............6 ...6 Major Components and Systems...................... Systems................................ ................... .................. .................. ................... ................... .................6 ........6 General Description .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ...........10 ..10 General Description .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ...........13 ..13

General Description .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ...........14 ..14 Functional Description ................... ............................ ................... ................... .................. ................... ................... .................. ................... ................14 ......14 General Description .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ...........18 ..18 Functional Description ................... ............................ ................... ................... .................. ................... ................... .................. ................... ................18 ......18 General Description .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ...........21 ..21 Gas Fuel System .................. ........................... .................. ................... ................... ................... ................... .................. ................... ................... ...............21 ......21 Dual Fuel System............................................................................................................23 Liquid Fuel System .................. ........................... ................... ................... .................. ................... ................... .................. ................... ................... ............23 ...23 Fuel Transfers.................................................................................................................24 SYSTEM.........................................................................................................28

Lubrication System .................. ........................... ................... ................... .................. ................... ................... .................. ................... ................... ............28 ...28

TURBOTRONIC 4 CONTROL SYSTEM.................................................................................33

9.1 9.2 9.3 9.4 9.5

Overview ................... ............................ .................. ................... ................... .................. ................... ................... .................. ................... ................... ..................33 .........33 System Architecture.......................... Architecture.................................... ................... .................. ................... ................... .................. ................... ................... ............33 ...33 Component Descriptions.................................................................................................35 System Monitoring and Control Functions........................... Functions.................................... ................... ................... .................. ...............36 ......36 TT4000 Display and Monitoring System........ System .................. ................... .................. ................... ................... .................. ..................38 .........38

10 GENERATOR CONTROL AND MONITORING MONITORING ................... ............................. ................... .................. ................... ................... .............44 ....44

10.1 General Description .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ...........44 ..44 10.2 Generator Control .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ..............45 .....45

11 ENCLOSURE...........................................................................................................................49

11.1 General Description .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ...........49 ..49 11.2 Standard Features ................... ............................ ................... ................... .................. ................... ................... .................. ................... ................... ............50 ...50 11.3 Optional Features .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ..............51 .....51

12  AIR INLET SYSTEM...................... SYSTEM............................... ................... ................... .................. ................... ................... .................. ................... ................... ...............56 ......56

12.1 General Description .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ...........56 ..56

13 EXHAUST SYSTEM ................................ ............... ................. ................. ................. ................................. ................ ................. .............62 ............. 62

13.1 General Description .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ...........62 ..62 13.2 Turbine Exhaust Heat Recovery System.......................... System................................... ................... ................... .................. ..................62 .........62

14  ACCESSORY EQUIPMENT.............. EQUIPMENT........................ ................... .................. ................... ................... .................. ................... ................... .................. ...........64 ..64

14.1 Battery Charger System..................................................................................................64 14.2 Turbine Cleaning System.................. System........................... ................... ................... .................. ................... ................... .................. ................... .............64 ...64

15 MARINIZATION .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ................... .................68 .......68

15.1 General Description .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ...........68 ..68

© 2009 Solar Turbines Incorporated. All rights reserved.

TPS60GS/309

2

Turbomachinery Package Specification

Taurus 60 Generator Set

16 QUALITY QUAL ITY ASSURANCE AND TESTING....................... TESTING................................. ................... .................. ................... ................... .................. ..........70 .70

16.1 Quality Assurance......... Assurance .................. ................... ................... .................. ................... ................... .................. ................... ................... .................. ..............70 .....70 16.2 Testing .................. ............................ ................... .................. .................. ................... ................... .................. .................. ................... ................... .................. .............70 ....70

17 PRESERVATION, INSTALL ATION, AND DOCUMENTATION DOCUMENTATION .................. ............................ ................... .................73 ........73

17.1 17.2 17.3 17.4 17.5

General Description .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ...........73 ..73 Preservation....................................................................................................................73 Site Requirements ................... ............................ ................... ................... .................. ................... ................... .................. ................... ................... ............73 ...73 Mechanical Installation....................................................................................................74 Documentation................................................................................................................74

18 CERTIFICATION CERTIFICATION .................. ........................... .................. ................... ................... .................. ................... ................... .................. ................... ................... ...............76 ......76

18.1 18.2 18.3 18.4 18.5 18.6 18.7

General Description .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................. ...........76 ..76 National Electrical Code...................... Code............................... .................. ................... ................... .................. ................... ................... .................. ...........76 ..76 Canadian Electrical Code .................. ............................ ................... .................. ................... ................... ................... ................... .................. ...........76 ..76 Conformité Européenne Mark....................... Mark................................. ................... .................. ................... ................... .................. ...................77 ..........77 International Electrotechnical Commission Safety Assessment....................... Assessment................................ ..............78 .....78 Offshore Marine Applications......... Applications .................. .................. ................... ................... .................. ................... ................... .................. ................78 .......78 Summary.........................................................................................................................79

19 SUPPORT SERVICES.............................................................................................................80

19.1 19.2 19.3 19.4

Construction Services .................. ............................ ................... .................. ................... ................... .................. ................... ................... .................80 ........80 Customer Services..........................................................................................................80 Contract Power and Leasing Services...................... Services................................ ................... .................. ................... ................... ................81 .......81 Solar’s Worldwide Locations........................ Locations................................. .................. ................... ................... .................. ................... ................... ...........81 ..81

 APPENDIX 1 - CONVERSION CONVERSION CHART .................. ............................ ................... ................... ................... .................. ................... ................... ..............82 .....82  APPENDIX 2 - LIST OF ABBREVIATIONS ................... ............................ ................... ................... .................. ................... ................... ................83 .......83

© 2009 Solar Turbines Incorporated. All rights reserved.

TPS60GS/309

3