A solar panel is a collection of solar cells. Lots of small solar cells spread over a large area can work together to pr...
Solar Panel – Panel – Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue
Introduction A solar panel is a collection of solar cells. Lots of small solar cells spread over a large area can work together to provide enough power to be useful. The more light that hits a cell the more electricity it produces,
so sp spac acec ecra raft ft ar are e us usua uall lly y designed with solar panels that can always be pointed at the Sun even as the rest of the body of the spacecraft moves around, much as a tank turret can be aimed inde in depe pen nden entl tlyy of wh wher ere e the tank is going.
Solar panel refers either to a photovoltaic module, a solar thermal energy panel, or to a set of solar photovoltaic (PV) modules electrical allly connected and mounted on a supporting structure.
A PV module is a packaged, con co nne nect cte ed ass ssem embl blyy of so sola larr ce cell lls. s. Solar panels can be used as a component of a larger photovoltaic system to generate and supply electricity in commercial and residential applications.
Uses
Assemblies of photovoltaic cells are used to make solar modules which generate electrical power from sunlight, as distinguished from a "solar thermal module" or "solar hot water pane pa nel. l."" Th The e el elec ectr tric ical al en ener ergy gy ge gene nera rate ted d fr from om solar modules, colloquially referred to as solar power, is an example of solar energy.
The PV MARKET has been on an upward trend for years now. The market is expected to continue to grow gr ow un unti till 20 2050 50.. Th The e de dema mand nd fa farr ou outs tstr trip ipss su supp pply ly and there is a huge gap to be filled. In India, there is abou ab outt 1. 1.4 4 GW of mo mod dul ule e ma manu nufa facctu turi ring ng cap apaaci citty and this is expected to increase in the future since the solar PV segment is one part of the entire value chai ch ain n where the ba barr rrie iers rs to ent ntrry is rel elat ativ ive ely lo low w. Thus, as an entrepreneur, solar module production offers an exciting opportunity to you.
Few Indian Few Indian Major Major Players Players are are as as under under •
Central Electronics Ltd.
•
Environ Energy-Tech Services Ltd.
•
Epic Energy Ltd.
•
Euro Eu ro Multivi Multivisio sion n Ltd Ltd..
•
H B L Power Systems Ltd.
•
Helios Photo Voltaic Ltd.
•
I T I Ltd.
•
Indo In doso sola larr Lt Ltd. d.
•
J S W Green Energy Ltd.
•
Jupiter Solar Power Ltd.
•
N E P C India Ltd.
•
P L G Power Ltd.
•
Pentafo Pen tafour ur Sol Solec ec Tech echnol nology ogy Ltd. Ltd.
•
Photon Energy Systems Ltd.
•
Rajasthan Electronics & Instruments Ltd.
•
Reliance Industries Ltd.
•
Renewable Energy Systems Ltd.
•
Res Phot Photovol ovoltaic taicss Ltd Ltd..
•
Shurjo Shu rjo Ene Energy rgy Pvt. Pvt. Ltd. Ltd.
•
Surana Suran a Ventur entures es Ltd.
•
Tata Power Solar Systems Ltd.
•
Titan Energy Systems Ltd.
•
Udhaya Udha ya Semic Semiconduc onductors tors Ltd.
•
Ujaa Uj aass En Ener ergy gy Ltd. Ltd.
•
Usha Us ha (I (Ind ndia ia)) Ltd. Ltd.
•
Websol Ener Energy gy System System Ltd. Ltd.
•
X L Energy Ltd.
PROJECT PROJ ECT AT AT A GLANCE PROJECT AT A GLANCE
(Rs. in lacs)
COST OF PROJECT Particulars
Existing
MEANS OF FINANCE Proposed
Total
Particulars
Existing
Proposed
Total
Land & Site Development Exp.
0.00
55.00
55.00 Capital
0.00
112.61
112.61
Buildings
0.00
96.20
96.20 Share Premium
0.00
0.00
0.00
Plant & Machineries
0.00
109.00
0.00
0.00
0.00
Motor Vehicles
0.00
8.00
0.00
0.00
0.00
Office Automation Equipments
0.00
31.00
31.00 Cash Subsidy
0.00
0.00
0.00
Technical Knowhow Fees & Exp.
0.00
20.00
20.00 Internal Cash Accruals
0.00
0.00
0.00
0.00
337.84
337.84
0.00
0.00
0.00
0.00
0.00
0.00
0.00
450.45
450.45
109.00 Other Type Share Capital 8.00 Reserves & Surplus
Franchise & Other Deposits
0.00
0.00
Long/Medium Term 0.00 Borrowings
Preliminary& Pre-operative Exp
0.00
3.00
3.00 Debentures / Bonds
Provision for Contingencies
0.00
87.00
87.00 Unsecured Loans/Deposits
Margin Money Money - Working Working Capital
0.00
41.25
41.25
TOTAL
0.00
450.45
450.45 TOTAL
PROJECT PROJ ECT AT AT A GLANCE Year
Annualised
Book Value
Debt
Dividend Retained Earnings
Payout
Probable P/E Ratio Ratio Yield Yield Price Price// Book Market Value Price
No.of Times EPS
CEPS
Per Share
Per Share
Per Share
Rs
Rs
Rs
Rs
Rs
%
Rs
%
Rs
1-2
4.72
8.39
14.72
24.00
0.00
100.00
4.72
0.00
4.72
1.00
0.00
2-3
7.69
10.90
22.40
18.00
0.00
100.00
7.69
0.00
7.69
1.00
0.00
3-4
10.59
13.42
33.00
12.00
0.00
100.00
10.59
0.00
10.59
1.00
0.00
4-5
13.37
15.86
46.37
6.00
0.00
100.00
13.37
0.00
13.37
1.00
0.00
5-6
16.00
18.19
62.38
0.00
0.00
100.00
16.00
0.00
16.00
1.00
0.00
%
PROJECT AT A GLANCE
Year
D. S. C. R.
Debt / - Equity as- Total Deposits Equity Net Debt Worth
Return on Net Worth
Individua Cumulativ Overall l e
(Number of times)
(Number of times)
Initial
3.00
3.00
%
%
Profitability Ratio
GPM
PBT
PAT
%
%
%
Assets Current Turnover Ratio Ratio
Net P/V Contribu Ratio tion
%
1-2
1.26
1.26
1.63
1.63
2.97
9.62%
4.24%
3.00%
448.88
25.36%
2.76
1.00
2-3
1.57
1.41
0.80
0.80
1.82
10.95%
6.37%
4.19%
523.19
25.34%
2.97
1.17
3-4
1.94
1.57
0.36
0.36
1.15
11.83%
7.87%
5.06%
597.92
25.34%
3.01
1.39
4-5
2.37
1.74
0.13
0.13
0.76
12.41%
8.92%
5.67%
672.65
25.34%
2.93
1.63
5-6
2.89
1.93
0.00
0.00
0.52
12.78%
9.66%
6.11%
747.38
25.33%
2.79
2.25
1.93
PROJECT AT A GLANCE
BEP BEP - Maximum Utilisation Utilisation Year
5
Cash BEP (% of Installed Capacity)
58.58%
Total BEP (% of Installed Capacity)
61.87%
IRR, PA PAYBACK and FACR FACR Internal Rate of Return .. ( In %age )
Payback Period of the Project is ( In Years )
Fixed Assets Coverage Ratio ( No. of times )
25.16%
2 Years 4 Months
11.873
Table of Contents of the Project Report
1. District Pr Profile & Geotechnical Site Characterization 1.1. 1.2. 1.3. 1.4. 1.5. 1.6. 1.7. 1.8. 1.9. 1. 9. 1.10.
General: Location & Geographical Area Topography Map Administrative Set Up Demographics Culture Industry At A Glance Larg La rgee Sc Scal alee In Indu dust stri ries es/P /Pub ubli licc Se Sect ctor or Un Unde dert rtak akin ings gs Potential For New MSMES
2.
Introduction
3.
Applications
3.1.
Cells, Mo Modules, Pa Panels And Sy Systems
4.
Theory And Construction
4.1. 4. 1.
Poly Po lycr crys ysta tall llin inee PV PV Ce Cell llss Con Conne nect cted ed In A So Sola larr Mo Modu dule le
5. Types Of The Solar Panel Based On Mounting Systems 5.1. 5.2. 5.3. 5.4.
Ground Mounted Roof Mounting Trackers Fixed Racks
6. Standards Ge Generally Us Used In In Ph Photovoltaic Modules 6.1.
Efficiency
7.
Market Survey
7.1. 7.2. 7.3. 7. 3. 7.4. 7.5. 7.6. 7.7. 7. 7. 7.8. 7. 8.
Solar Rich Country India Solar Panels In Rural India Indu In dust stri rial al An And d Comm Commer erci cial al Ap Appl plic icat atio ions ns Of So Sola larr Pan Panel elss Solar Pumped Laser: Solar Vehicle: Building Int Integrated Ph Photovoltaic: Opp Op por ortu tuni niti tiees In In Th The Ind India ian n Sol Solar ar Mod odu ule Seg egm men entt Opp Op por ortu tuni niti tiees In In Th The Glo Globa ball Sol Solar ar Mod odu ule Se Segm gmen entt
8. Financials & Comparison Of Major Indian Players/Compan Players/Companies ies 8.1. 8.2. 8.3. 8.4. 8.5. 8.6.
About Financial State tem ments Of Cmie Database Profits & Appropriations Total Liabilities Total Assets Net Ca Cash Fl Flow Fr From Op Operati tin ng Activi vitties Section – – II 8.6 .6.1 .1.. 8.6.2. 8.6.3. 8.6.4. 8.6 .6.5 .5.. 8.6. 8. 6.6. 6.
Nam amee of of Com Compa pany ny wit ith h Con Conta tact ct De Deta tail ilss Name of Director(S) Plant Capacity Location of Plant Cap apit ital al Ex Exp pen endi dittur uree Pr Proj ojec ects ts Raw Ra w Mate Materi rial al(S (S)) Cons Consum umed ed Wit ith h Quan Quanti tity ty & Cos Costt
8.7.
Section – – II II 8.7.1. 8.7.2. 8.7.3. 8.7.4. 8.7 .7.5 .5.. 8.7 .7.6 .6.. 8.7.7. 8.7.8. 8.7.9. 8.7. 8. 7.10 10.. 8.7.11. 8.7.12. 8.7.13 8.7 .13.. 8.7.14 8.7 .14..
Assets Cash Flow Cost as % Ge of Sales Forex Transaction Grow owth th in Ass sset etss & Li Lia abi bili liti ties es Grow owth th in In Inco com me & Ex Expe pend ndit itur uree Income & Ex Expenditure Liabilities Liquidity Ratios Prof Pr ofit itab abil ilit ity y Rat Ratio io Profits Return Rat Ratiios Struct Str uctur uree of of Ass Assets ets & Liabi Liabilit lities ies (% (%)) Work orking ing Cap Capita itall & Turn urnove overr Rat Ratios ios
9.
Export & Import Statistics Data Of India
9.1. 9.2.
Export Stati tissti ticcs Data On Sol olar ar Pan aneel Import Stat atiisti ticcs Data On Solar Panel
10.
Sol ola ar Pan anel el Ma Manu nufa fact ctur urer erss In In Th Thee Wo Worl rld d
11.
Solar Manufacturers In In India
12.
Raw Material
13.
Manufacturing Pr Process
14.
Process Flow Diagram
15.
Buyer’s List
15.1. Contact Details Of Buyer’s 15.2 15 .2.. Co Comp mpan any y Wis Wisee Con Consu sump mpti tion on De Deta tail il Of Th Thee Raw Raw Materials 15.3 15 .3.. St Stru ruct ctur ured ed Se Sear arch ch On Pr Prod oduc ucts ts & Raw Raw Ma Mate teri rial alss 15.4. Name Of Of Di Directors 15.5. Location Of Plants
16.
Suppliers Of Of Plant & Machinery
16.1 16 .1..
Comp Co mpllet etee Mac Mach hin iner ery y Su Supp ppli lier erss
18. Produ duct cts, s, Ra Raw w Mat Mater eria iall An And d Ma Mach chin iner ery y Photographs 18.1. 18.2. 18.3.
Solar Panel Raw Material Machinry Photographs
19.
Plant Layout
20. Quotation Of Of Pl Plant, Ma Mach chiinery And Equipm Equ ipment entss Fr From om Suppl Supplier ier
Project Financials •
Project at a Glance
Annexuree Annexur
• Assumptions for Profitabilit Profitability y workings ……………………….. ………………………..1 1 • Plant Economi Economics………………………………… cs…………………………………………………..2 ………………..2 • Production Schedule Schedule…………………………………………… ………………………………………………3 …3 • Land & Building……………………………………………….…… Building……………………………………………….……4 4 Factory Land & Building Site Development Expenses
• Plant & Machinery……………………………………………..…….. Machinery……………………………………………..……..5 5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........…....... Assets………………………………………..........…....... 6 Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies • Working Capital Requirement Per Month……………………….…7 Month……………………….…7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store
• Overheads Required Per Month and Per Annum………….…….… Annum………….…….…8 8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses • Salary and Wages …………………………………………....………..9 • Turnover Per Annum …………………………………………….....… …………………………………………….....…10 10 • Share Capita Capital……………………………………………… l……………………………………………………….....11 ……….....11 Equity Capital Preference Prefer ence Share Capital
•
•
Anne An nexu xurre 1 :: Co Cost st of Pr Proj ojec ectt an and d Me Mean anss of Fi Fina nanc ncee Annexur Anne xuree 2 :: Pr Profit ofitab abili ility ty and Net Cas Cash h Acc Accrual rualss
Revenue/Income/Realisation Expenses/Co Expen ses/Cost st of Prod Products/S ucts/Services ervices/Item /Itemss Gross Profit Financial Charges Tota otall Cost Cost of Sal Sales es Net Profit After Taxes Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements •
•
Current Assets Gross Working Capital Current Liabilities Net Working Capital Working Note for for Calculation of Work-in process Annexuree 4 :: Source Annexur Sourcess and Dispos Disposition ition of Funds
•
•
Annexure 5 ::
Projected Balance Sheets
ROI (Av (Average of Fix Fixed ed Assets) RONW (Av (Average of Share Capital) ROI (Av (Average of Total Assets) Annexure 6
::
Profitability Profitabi lity Ratios
D.S.C.R Earnings Per Per Share (EPS) Debt Equity Ratio
•
Annexure Annex ure 7
::
Break-Even Analysis
Variable Cost & Expens Expenses es
Semi-Variable/Semi-Fixed Semi-V ariable/Semi-Fixed Expenses Expe nses
Profit Volume Ratio (PVR)
Fixed Expenses / Cost
B.E.P
•
Annexure 8 to 11 :: Sensitivity Analysis-Price/V Analysis-Price/Volume olume
Resultan Resu ltantt N.P.B.T N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
•
Annexure 12 :: Shareholding Pattern Pattern and Stake Stake Status
Equity Capital
Preference Share Capital
•
Annexure 13 :: Quantitati Quanti tativ ve Details-Output/Sales/Stocks
Determined Capacity P.A P.A of Products/Services
Achievab Achiev able le Efficienc Ef ficiency/Yield y/Yield % of Products/Services/Items
Net Usabl Usablee Load/Capacit Load/Capacity y of Products/Services/Items
Expected Sales/ Rev Revenue/ enue/ Income of Products/ Services/ Items
•
Annexure 14
::
Product wise Domestic Sales
Realisation •
Annexure 15
::
Total Raw Material Cost
•
Annexure 16
::
Raw Material Cost per unit
•
Annexure 17
::
Total Lab & ETP Chemical
•
Annexure 18
::
Consumables, Store etc.
•
Annexure 19
::
Packing Material Cost
•
Annexure 20
::
Packing Material Cost Per Unit
Cost
•
Annexure 21
::
Employees Employ ees Expenses
•
Annexure 22
::
Fuel Expenses
•
Annexure 23
::
Power/Electricity Po wer/Electricity Expenses
•
Annexure 24
::
Royalty Roy alty & Other Charges
•
Annexure 25
::
Repairs & Maintenance
Expenses •
Annexure 26
::
Other Manufacturing Expenses
•
Annexure 27
::
Administration Expenses
•
Annexure 28
::
Selling Expenses
Annexure 29 :: Deprecia Depreciation tion Charges (Total) •
Annexure 30 :: Deprecia Depreciation tion Charges & M) •
–
as per Books
–
as per Books (P
Annexure 31 :: Depr Annexure Deprecia eciation tion Char Charges ges - as per IT Act WDV (Total) •
Annexure 32 :: Depr Annexure Deprecia eciation tion Char Charges ges - as per IT Act WDV (P & M) •
•
Annexuree 33 :: Inter Annexur Interest est and Re Repa payment yment - Term Loans
•
Annexure 34 :: Tax on Profits
•
Anne An nexu xurre 35 35 :: Pr Proj ojec ecte ted d Pa Payy-Ba Bacck Per Perio iod d and and IRR IRR
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