Descripción: Vacon NXS/P Inverter Fault Tracing...
VACON NX FAULT CODES
2
Table of contents
1. VERSION HISTORY ............................................................. 4 2. VACON NX DEFECT CODES ...................................................... 5 2.1. F1 Over current fault ......................................................................................5 2.2. F2 Over voltage fault ......................................................................................6 2.3. F3 Earth fault6 2.4. F5 Charging switch fault ................................................................................7 2.5. F6 Emergency stop.........................................................................................7 2.6. F7 Saturation fault..........................................................................................7 2.7. F8 System fault...............................................................................................8 2.8. F9 Under voltage fault ..................................................................................12 2.9. F10 Input line supervision fault....................................................................12 2.10. F12 Brake chopper supervision fault .........................................................13 2.11. F13 Frequency converter under temperature fault...................................13 2.12. F14 frequency converter over temperature fault ......................................14 2.13. F15 Motor stall fault ...................................................................................15 2.14. F16 Motor over temperature fault..............................................................15 2.15. F17 Motor under load fault.........................................................................16 2.16. F18 Unbalance fault....................................................................................16 2.17. F22 EEPROM checksum faul ......................................................................16 2.18. F24 Counter fault........................................................................................18 2.19. F25 Microprosessor watchdog fault ..........................................................18 2.20. F26 Start up prevented fault ......................................................................20 2.21. F29 Thermistor fault...................................................................................21 2.22. F30 Safe disable warning ...........................................................................21 2.23. F31 IGBT temperature hardware fault.......................................................22 2.24. F32 Fan cooling fault ..................................................................................22 2.25. F34 CAN communication fault ...................................................................23 2.26. F35 Application fault...................................................................................23 2.27. F36 Control unit fault .................................................................................24 2.28. F37 Device changed alarm .........................................................................25 2.29. F38 Device added alarm .............................................................................25 2.30. F39 Device removed alarm.........................................................................26 2.31. F40 Device unknown fault ..........................................................................27 2.32. F41 Software IGBT temperature fault........................................................28 2.33. F42 Brake resistor temperature fault........................................................28 2.34. F43 Encoder fault .......................................................................................29 2.35. F44 Parameter changed fault ....................................................................30 2.36. F45 Device parameter added alarm...........................................................31 2.37. F49 Division by zero fault ...........................................................................32 2.38. F50 Analogue input IinDrive sync communication has been interrupted.
-Check ASIC board (VB00451). -Check connections of the optical fibres and connectors of them. -Check the connection between control board and adapter board (VB00228). -Check that the optical fibres have been connected correctly.
S10
2=Power1 3=Power2
2=Board
TRIP fibre on the star coupler or on the ASIC board (VB00451) unconnected or switch off.
-Check the connectors on the star coupler and on the control board. -Check the control board.
S11
1=Power
2=Board
Data does not flow via ADCON optical fibre .
- Failure on the adapter board (VB00228). -ADCON optical fibre connector broken. -ADCON optical fibre unconnected.
S12
5=Expander board
10=slot D or slot E
Failure in run state and/or system bus synchronization.
-Failure in expander board. -Failure in D slot or in E slot, which includes expander board.
System gives always E slot fault although the expander board is in the slot D.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
Sub code
Module
11
Sub module
Possible cause
Corrective actions
S30
5=Expander board
10= slot B, OPT-AF safe disable
Safe Disable inputs are in different state. Not allowed according to EN954-1 category 3. This fault occurs when the SD inputs are in different state more than 5 seconds.
-Check the S1 switch. -Check the cabling to the OPT-AF board -Single hardware problem possible in either OPT-AF board or NXP control board.
S31
5=Expander board
10= slot B, OPT-AF safe disable
Thermistor short circuit detected.
-Correct the cable connections -Check the jumper for the thermistor short circuit supervision, if thermistor function is not used, and the thermistor input is short circuited.
S32
5=Expander board
10= slot B, OPT-AF safe disable
OPT-AF board has been removed.
-It is not allowed to remove the OPT-AF board once it has been reqognized by the software. NOTE! There is only one method to clear this fault. By writing "OPTAF Removed" to "1" and then back to "0" again. This variable is found from the "System Menu" "Security" (6.5.5).
S33
5=Expander board
10= slot B, OPT-AF safe disable
OPT-AF board EEPROM error (checksum, not answering,…).
-Change the OPT-AF board.
S34-S36
5=Expander board
10= slot B, OPT-AF safe disable
OPT-AF supply voltage hardware problem detected.
-Change the OPT-AF board.
S37-S40
5=Expander board
10= slot B, OPT-AF safe disable
Single hardware problem
-Change the OPT-AF board -or change the NXP control board
10= slot B, OPT-AF safe disable
Single hardware problem detected in the thermistor input.
S41-S43
5=Expander board
detected in Safe Disable inputs.
-Change the OPT-AF board.
email:
[email protected] Tel: +358 (0)201 212 575 Fax: +358 (0)204 335 091
2
Defect codes
12
Sub code
Module
Sub module
Possible cause
Corrective actions
S44-S46
5=Expander board
10= slot B, OPT-AF safe disable
Single hardware problem detected in Safe Disable inputs or in the thermistor input
-Change the OPT-AF board -or change the NXP control board
S47
5=Expander board
10= slot B, OPT-AF safe disable
OPT-AF board mounted in old NXP control board not equipped with Safe Disable function.
-Change the NXP control board to VB00561 version H or newer.
S48
5=Expander board
10= slot B, OPT-AF safe disable
Parameter Expander boards/ SlotB/ Therm Trip(HW) is set to OFF even if the jumper X12 is not cut.
-Correct the parameter according to the jumper settings.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
13
2.8. F9 Under voltage fault TABLE 9. F9 Under voltage fault Sub code
Module
Sub module
S1
1=Power
1=Unit
S2
1=Power 2=Power1 3=Power2
1=Unit
S3
1=Power
1=Unit
Possible cause
Corrective actions
Appears in all unit sizes. DC voltage too low in RUN state. Trip limits: NX2 = 183V DC, NX5 = 333V DC, NX6 = 460V DC
INTERNAL FAULT: -Check the parameter settings and correct them if needed. -Check the deceleration time. -Check the brake chopper and its parameter settings. Start the unit. -Check the voltage measurement circuit and the capacitors. EXTERNAL FAULT: Fluctuation of mains voltage. Special case.
UV fast stop.
From under voltage control.
2.9. F10 Input line supervision fault TABLE 10. F10 Input line supervision fault Sub code
S1
Module
1=Power 2=Power1 3=Power2
Sub module
1=Unit
Possible cause
Corrective actions
Input phase control
INTERNAL FAULT: -Check the parameter settings and correct them if needed. -Check the deceleration time. -Check the brake chopper and its parameter settings. Start the unit. -Check the voltage measurement circuit and the capacitors. EXTERNAL FAULT: Fluctuation of mains voltage.
email:
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2
Defect codes
14
Sub code
Module
Sub module
Possible cause
Corrective actions
S2
1=Power
1=Unit
Appears in regenerative drive (AFE) only.
Inform, that all phases are not available.
S3
1=Power
1=Unit
Appears in regenerative unit (AFE) only. MicroGrid driving mode (distributed energy production in state network, isolated network, ships).
Network Failure appears, if: - There is low MicroGrid Frequency, Over load - There is over MicroGrid frequency, under load comparing to energy production. - Phase order is not correct.
2.10. F12 Brake chopper supervision fault TABLE 11. F12 Brake chopper supervision fault Sub code
S1
Module
1=Power 2=Power1 3=Power2
Sub module
1=Unit
Possible cause
Corrective actions
Brake chopper failre and/or power board failue.
-Measure resistance and isolation resistance of brake resistor and its connections. -Check the connection of the brake resistor and the cables. -Measure brake chopper main circuit and gate circuit. -Replace brake resistor and power board if needed. -Check the brake chopper driver.
2.11. F13 Frequency converter under temperature fault TABLE 12. F13 Frequency converter under temperature fault Sub code
S1
Module
1=Power 2=Power1 3=Power2
Sub module
Possible cause
Corrective actions
1= Unit 2 = Board 3= U phase 4= V phase 5= W phase
AIR COOLED: Operation temperature limit -10°C. LIQUID COOLED: Operation temperature limit -10 °C.
- Read operation temperature from the monitoring page. NOTE! Monitoring page inform just the highest IGBT temperature. INTERNAL FAULT: - Check the temperature measurement circuit. EXTERNAL FAULT: - Temperature is too low.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
15
2.12. F14 frequency converter over temperature fault TABLE 13. F14 Frequency converter over temperature fault Sub code
Module
Sub module
Possible cause
Corrective actions
S1
1=Power 2=Power1 3=Power2
1= Unit 2= Board 3= U phase 4= V phase 5= W phase
FR9 and bigger drives: Power board has its own temperature measurement, which can activate F14.
- Read operation temperature from the monitoring page. EXTERNAL FAULT: - Operation temperature is too high. - Check the purity of air. INTERNAL FAULT: - Check the fan operations: fan hardware and fan circuitry. - Check the temperature measurement circuit.
S2
1=Power
2=Board
Signal: ASIC-TRIN. Thermistor on the power board. Fault appears, when the the space, where the power board lies, is too warm. In drive sizes FR7 and FR8 there is hardware trip and in the bigger sizes, there is software trip on
-Check the room and drive temperature.
the level 90 C.
email:
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2
Defect codes
16
2.13. F15 Motor stall fault TABLE 14. F15 Motor stall fault Sub code
S1
Module
Sub module
9=Motor
Possible cause
Parameter ID 709 generate the fault.
Corrective actions
- Check and correct parameter settings (stall current limit, stall frequency, stall frequency gap, stall time), if needed. - Measure motor current in all phases and compare the values to the values on the monitoring page. INTERNAL FAULT: - Check current measurement circuit.
2.14. F16 Motor over temperature fault TABLE 15. F16 Motor over temperature fault Sub code
S1
Module
9=Motor
Sub module
Possible cause
Parameter ID 704 generate the fault.
Corrective actions
INTERNAL FAULT: - Check parameter settings of the thermal protection. - Measure output current - Check current measurement circuit. EXTERNAL FAULT: - Fault in parameter settings. - Motor overloaded, decrease the load. - If the motor temperature really rise, add the cooling fan and set the parameters to persist the load.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
17
2.15. F17 Motor under load fault TABLE 16. F17 Motor under load fault Sub code
S1
Module
Sub module
9=Motor
Possible cause
Parameter ID 713 generate the fault.
Corrective actions
- Check the under load protection parameters and correct them if needed. - INTERNAL FAULT: check the current measurement circuit.
2.16. F18 Unbalance fault TABLE 17. F18 Unbalance fault Sub code
Module
Sub module
Possible cause
Corrective actions
S1
1=Power
1= Unit
Unbalance current in the star coupler
- Phase currents or phase voltages are not in balance. - Check the star coupler, its connectors and wires
S2
1=Power
1= Unit
Unbalance DC voltage in star coupler.
- Check the star coupler - Check the current measurement circuit - Check the IGBTs, they do not match together. IGBTs must be the same series.
2.17. F22 EEPROM checksum faul This fault appears after the start or after the application loading. Normally there is failure in parameter settings. Factory default recommended! Change the control board if the fault repeats, there is EEPROM failure on the control board.
email:
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2
Defect codes
18
TABLE 18. F22 EEPROM checksum fault. Sub code
Module
Sub module
Possible cause
Corrective actions
S1
4=Control
2=Board
Firmware interface power down variable checksum error.
INTERNAL FAULT: check the cable connections and control board. EXTERNAL FAULT: Interference or poor GND connection possible.
S2
4=Control
2=Board
Firmware interface variable checksum error.
Critical fault! Factory default necessary! INTERNAL FAULT: check the cable connections and control board. EXTERNAL FAULT: Interference or poor GND connection possible.
S3
4=Control
2=Board
System power down variable checksum error
INTERNAL FAULT: check the cable connections and control board. EXTERNAL FAULT: Interference or poor GND connection possible.
S4
4=Control
2=Board
System parameter checksum error (multi monitor, panel default pages).
INTERNAL FAULT: check the cable connections and control board. EXTERNAL FAULT: Interference or poor GND connection possible
S5
4=Control
2=Board
Application defined power down, variable checksum error.
INTERNAL FAULT: check the cable connections and control board. EXTERNAL FAULT: Interference or poor GND connection possible.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
Sub code
Module
Sub module
19
Possible cause
Corrective actions
S6
4=Control
2=Board
Application defined power down, variable checksum.
INTERNAL FAULT: check the cable connections and control board. EXTERNAL FAULT: Interference or poor GND connection possible.
S10
4=Control
2=Board
System parameter checksum error (fault history entries, device valid, system menu parameters).
Critical fault! Factory default necessary! INTERNAL FAULT: check the cable connections and control board. EXTERNAL FAULT: Interference or poor GND connection possible.
Possible cause
Corrective actions
2.18. F24 Counter fault TABLE 19. F24 Counter fault Sub code
S1
Module
4=Control
Sub module
2=Board
Operating time or energy counter checksum error.
NTERNAL FAULT: reset the fault. If the fault repeat, change the control board, there is EEPROM failure.
2.19. F25 Microprosessor watchdog fault TABLE 20. F25 Microprosessor watchdog fault Sub code
Module
Sub module
Possible cause
Corrective actions
S1
4=Control
2=Board
CPU watchdog timer. In NXS and NXP units.
INTERNAL FAULT: - Check the parameters and restart the unit - check the control board - software bug => update the software
S2
4=Control
2=Board
ASIC reset
This fault should not appear. If it appears anyway, control hardware is failured or there is too much disturbances.
email:
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2
Defect codes
20
Sub code
Module
Sub module
Possible cause
Corrective actions
S11-S14
4=Control
2=Board
NXS special codes
This fault should not appear. If it appears anyway, microprosessor is failured or there is software problem.
S31-S51
4=Control
2=Board
NXP special codes
This fault should not appear. If it appears anyway, control hardware is failured or there is too much disturbance or there is software problem. Save the service info, there is special info in fault history available.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
21
2.20. F26 Start up prevented fault TABLE 21. F26 Start up prevented fault Sub code
Module
Sub module
Possible cause
S1
8=Software
11=Application
Prevention of accidental start up. NOTE! Software trigged the fault. Report of this failure appears after the delay, which is specified by firmware parameter FaultDelay_fwu8x1 0ms, default value is 0 . Fault occurs in over voltage situation. If the firmware parameter PreventStartUp=1, occurs F26 S1 and delayed F2, over voltage fault, does not appear.
-Reset the fault. -Auxiliary voltage missing, but main voltage works properly. In this situation software acts in different way if there is Vacon bus available in the unit or not and, if the unit is NXS or NXP.
S2
8=Software
11=Application
Appears if START command is ON, when returning to READY STATE after Safe Disable has been active. Only edge sensitive START is accepted after Safe Disable has been active.
Remove START command and reser the fault. It should be prevented to have a START commandin this situation.
S30
8=Software
11=Application
Appears if START command is ON after system software has been downloaded, after application has been downloaded or application has been changed.
Remove START command and reser the fault. It should be prevented to have a START commandin this situation.
Corrective actions
email:
[email protected] Tel: +358 (0)201 212 575 Fax: +358 (0)204 335 091
2
Defect codes
22
2.21. F29 Thermistor fault TABLE 22. F29 Thermistor fault Sub code
Module
Sub module
Possible cause
Corrective actions
S1
8=Software
11=Application
Thermistor input is activated (>4k?) on the OPT-AF option board.
- Check thermistor and its connection => change the thermistor, if needed - Check the motor temperature => correct the cooling of the motor
S2
8=Software
11=Application
Became from the special application.
More information from the fault is available in the user’s manual of the special application
Corrective actions
2.22. F30 Safe disable warning TABLE 23. F30 Safe disable warning Sub code
Module
Sub module
Possible cause
S1
8=Software
11=Application
Safe disable inputs SD1 and SD2 are activated through the option board OPT-AF.
More details from OPT-AF User’s manual UD01066E.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
23
2.23. F31 IGBT temperature hardware fault TABLE 24. F31 IGBT temperature hardware fault Sub code
S1
Module
1=Power 2=Power1 3=Power2
Sub module
Possible cause
Corrective actions
1=Unit 3=U phase 4=V phase 5= W phase
Appears in unit size FR9/FI9 or bigger and in CH61 or bigger.
- Check and correct parameter settings (acceleration settings, current settings, U/ f settings, switching settings), several times, if needed. - Check the ASIC circuit. - Measure output current in all phases and compare the result to the values on the monitoring page. INTERNAL FAULT: check the temperature measurement circuit or AC Drive is too small. EXTERNAL FAULT: failure in the motor or output filters.
The fault appears, when input ETR signal in ASIC circuit is 0. Parameter setting generate the fault. If defect code F41 appears in same time with F31, use F41 trouble-shooting.
2.24. F32 Fan cooling fault TABLE 25. F32 Fan cooling fault Sub code
S1
Module
1=Power 2=Power1 3=Power2
Sub module
1=Unit
Possible cause
Corrective actions
Appears in unit size FR8/FI8 or bigger. Fan does not work according to feedback information although requested.
- Check the visible damages on the fan inverter board and check the LED blinking, also. - Disconnect and check the fan -> replace the faulty fan. Check fan capacitor and fan inverter. - Measure the winding resistance and insulation resistance. - Power supply fault or "ON" command missing. - Problem can be in fan, in fuses, in fan capacitor, in fan inverter, in power control board or in the cables between them. Check the isolation transformer and output common mode filter, also.
email:
[email protected] Tel: +358 (0)201 212 575 Fax: +358 (0)204 335 091
2
Defect codes
24
2.25. F34 CAN communication fault TABLE 26. F34 CAN communication fault Sub code
Module
S1
5=Expander
Sub module
2=Board
Possible cause
Appears in the unit, which has double settings or cable condition is pure or there are wrong connections.
Corrective actions
-Check the logged data in the fault history. -Re-configure the unit, which has got double settings. -Check the cables (connections and condition).
2.26. F35 Application fault TABLE 27. F35 Application fault Sub code
Module
Sub module
Possible cause
S1-SXX
8=Software
11=Application
Priority problem in application. NOTE! S89: overload on 1ms level. S90: overload on 5ms level. S91: overload on 10ms level. S92: overload on 100ms level. S93: overload on 1000ms level. S95: application is not started.
Check the application.
S97
8=Software
11=Application
Application can not RUN after 3 watchdog faults. Should not appear.
- If fault appears, reset the unit and shut down the drive. If the fault still appears after those operations, the fault is in the application. -Check the application.
Corrective actions
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
25
2.27. F36 Control unit fault TABLE 28. F36 Control unit table Sub code
S1
Module
Sub module
Possible cause
Corrective actions
8=Software
1=Unit
Software and power unit are incompatible. If the fault appears after the first power up and EEPROM is reprogrammed, entered EEPROM data is incompatible with existing system software. If EEPROM is not reprogrammed, it is corrupted.
1. Update the software or 2. Change the power unit.
email:
[email protected] Tel: +358 (0)201 212 575 Fax: +358 (0)204 335 091
2
Defect codes
26
2.28. F37 Device changed alarm TABLE 29. F37 Device changed alarm Sub code
Module
Sub module
Possible cause
Corrective actions
S1
1 = Power 2 = Power 1 3 = Power 2 4 = Control 5=Expander 6 = Adapter 7 = Star coupler
1 = Power 2 = Power 1 3 = Power 2 4 = Control 5=Expander 6 = Adapter 7 = Star coupler
Control board. Parameter list remains the same. Indication appears, when the part is the same type but the serial number is different.
This is indication, not a fault. Reset the alarm.
S2
4=Control
4=Control
Control unit
This is indication, not a fault. Reset the alarm.
S3
1 = Power 2 = Power 1 3 = Power 2
1 = Power 2 = Power 1 3 = Power 2
Power board
This is indication, not a fault. Reset the alarm.
S4
1 = Power 2 = Power 1 3 = Power 2
1 = Power 2 = Power 1 3 = Power 2
Power unit
This is indication, not a fault. Reset the alarm.
S5 A=Slot A B=Slot B C=Slot C D=Slot D E=Slot E
6 = Adapter
6 = Adapter
Adapter board and its slot.
This is indication, not a fault. Reset the alarm.
2.29. F38 Device added alarm TABLE 30. F38 Device added alarm Sub code
S1
Module
Sub module
1 = Power 2 = Power 1 3 = Power 2 4 = Control 5=Expander 6 = Adapter 7 = Star coupler
1 = Power 2 = Power 1 3 = Power 2 4 = Control 5=Expander 6 = Adapter 7 = Star coupler
Possible cause
Control board. Appears only after microprocessor reset.
Corrective actions
This is indication, not a fault. Reset the alarm.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
Sub code
Possible cause
27
Module
Sub module
Corrective actions
S4
1 = Power 2 = Power 1 3 = Power 2
1 = Power 2 = Power 1 3 = Power 2
Control unit
This is indication, not a fault. Reset the alarm.
S5 A=Slot A B=Slot B C=Slot C D=Slot D E=Slot E
6 = Adapter
6 = Adapter
Adapter board and its slot.
This is indication, not a fault. Reset the alarm.
2.30. F39 Device removed alarm TABLE 31. F39 Device removed alarm Sub code
S5 A=Slot A B=Slot B C=Slot C D=Slot D E=Slot E
Module
1=Power 2=Power 1 3=Power 2 4=Control 5=Expander 6=Adapter 7=Star couple
Sub module
1 = Unit 2 = Board 6 = A slot 7 = B slot 8 = C slot 9 = D slot 10 = E slot
Possible cause
Corrective actions
Indication appears, when option board or adapter has been removed. Appears only after microprocessor reset
This is indication, not a fault. Reset the alarm.
email:
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2
Defect codes
28
2.31. F40 Device unknown fault TABLE 32. F40 device unknown fault Sub code
S1
Module
Sub module
Possible cause
1 = Power 2 = Power 1 3 = Power 2 4 = Control 5=Expander 6 = Adapter 7 = Star coupler
1 = Unit 2 = Board 6 = A slot 7 = B slot 8 = C slot
S2
3=Power 2
1 = Unit 2 = Board
S3
7=Star coupler
NXP2 required the star coupler. Appears only after microprocessor reset.
S4
4=Control
There is wrong device data on the control board or in the control unit. Appears only after microprocessor reset.
S5 A=Slot A B=Slot B C=Slot C D=Slot D E=Slot E
4=Control
9 = D slot 10 = E slot
2=Board
Checksum fault in device information. Appears only after microprocessor reset.
Corrective actions
-Check the EEPROM data on a circuit board. Reprogram the EEPROM. -If the EEPROM has corrupted, change the board. -Check the programmed data and correct it.
Power 2 is not equal to Power 1. Appears only after microprocessor reset.
Wrong type EEPROM on NXP control board. Software version NXP00002V152 or newer required 32 kByte EEPROM. Appears only after microprocessor reset.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
29
2.32. F41 Software IGBT temperature fault TABLE 33. F41 Software IGBT temperature fault Sub code
S1
Module
1 = Power
Sub module
1 = Unit
Possible cause
Corrective actions
-Software has detected too high short term overload. -Checked parameters are: Acceleration time, U/f curve, current limit, DC braking, Switching frequency.r reset
-Change parameter setting, if possible. -Drive is too small, if software update and parameter change did not help. - Measure actual output current and compare it to the value on the monitoring page. -Measure temperature circuit. -If measured values are correct, update the system software or provide fresh cooling air.
2.33. F42 Brake resistor temperature fault TABLE 34. F42 Brake resistor temperature fault Sub code
S1
Module
1=Power 2=Power 1 3=Power 2
Sub module
1 = Unit
Possible cause
Corrective actions
-Software has detected too high temperature on internal brake resistor. -This fault appears only, when internal resistor and internal brake chopper are in use
-Reset the unit. -Increase the deceleration time and restart the unit. -Parameter settings are not correct. -Dimensioning of the brake chopper is not correct.
email:
[email protected] Tel: +358 (0)201 212 575 Fax: +358 (0)204 335 091
2
Defect codes
30
2.34. F43 Encoder fault TABLE 35. F43 Encoder fault Sub code
Module
S1
5=Expander
8=C slot
Channel A missing.
S2
5=Expander
8=C slot
Channel B missing.
S3
5=Expander
8=C slot
Channels A and B missing.
-Check encoder cable. -Check state of the option board. -Measure encoder pulses, if they are correct, option board is faulty. -If the pulses are not correct, encoder/cabling is faulty.
S4
5=Expander
8=C slot
Reversed. Output frequency has been set to the positive value, but encoder signal is negative.
Change the frequency value polarity so, that the encoder signal is positive.
S5
5=Expander
8=C slot
Board missing.
-Check the board and its condition. -Check the terminals. Check the board connections
Sub module
Possible cause
Corrective actions
-Check encoder cable. -Check state of the option board. -Measure encoder pulses, if they are correct, option board is faulty. -If the pulses are not correct, encoder/cabling is faulty. -Check encoder cable. -Check state of the option board. -Measure encoder pulses, if they are correct, option board is faulty. -If the pulses are not correct, encoder/cabling is faulty.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
Sub code
Module
S6
5=Expander
S7
Sub module
31
Possible cause
Corrective actions
8=C slot
Serial communication fault.
Encoder cable is not connected or there are interferences in the cable. Read OPT-BB User’s manual UD00741 the latest version.
5=Expander
8=C slot
Channels A and B mismatched.
Check the cable connections and terminals.
S8
5=Expander
8=C slot
Resolver/motor pole pair mismatched.
Read OPT-BC User’s manual UD01039 the latest version
S9
5=Expander
8=C slot
Start angle missing.
Do encoder identification.
2.35. F44 Parameter changed fault Available in software versions NXS V128 and NXP V122 or newer. Copy parameters to the panel or to the pC before pressing RESET button. After the RESET, the drive will usedefault parameters. F44 appears, when different size power unit or voltage is connected to the same control unit. F44 appears, if new option board is different type than the original was.
email:
[email protected] Tel: +358 (0)201 212 575 Fax: +358 (0)204 335 091
2
Defect codes
32
TABLE 36. F44 Parameter changed alarm Sub code
S1
Module
1=Unit 2=Board 6=A slot 7 =B slot 8=C slot 9=D slot 10=E slot
Possible cause
Corrective actions
Control board. Parameter settings goes back to the factory settings (default settings). Appears only after microprocessor reset.
-This is indication, not a fault. -Check the most critical parameters before entering RUN mode.
S2
Control unit
-This is indication, not a fault. -Check the most critical parameters before entering RUN mode.
S3
Power board
-This is indication, not a fault. -Check the most critical parameters before entering RUN mode.
S4
Power unit
-This is indication, not a fault. -Check the most critical parameters before entering RUN mode..
Adapter board
-This is indication, not a fault. -Check the most critical parameters before entering RUN mode.
S5 A=Slot A B=Slot B C=Slot C D=Slot D E=Slot E
1=Power 2=Power 1 3=Power 2 4 =Control 5=Expander 6=Adapter 7=Star coupler
Sub module
2.36. F45 Device parameter added alarm This fault is available in software versions NXS V128 and NXP V122 or newer. F45 appears if different type, new option board is inserted in the same slot than the original was. Option board parameters are set to default settings.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
33
TABLE 37. F45 Device parameter added alarm Sub code
S1
Module
1=Power 2=Power 1 3=Power 2 4 =Control 5=Expander 6=Adapter 7=Star coupler
Sub module
1=Unit 2=Board 6=A slot 7 =B slot 8=C slot 9=D slot 10=E slot
Possible cause
Corrective actions
Control board. Parameter settings goes back to the factory settings (default settings). Appears only after microprocessor reset.
-This is indication, not a fault. -Check the most critical parameters before entering RUN mode.
S2
Control unit
-This is indication, not a fault. -Check the most critical parameters before entering RUN mode.
S3
Power board
-This is indication, not a fault. -Check the most critical parameters before entering RUN mode.
S4
Power unit
-This is indication, not a fault. -Check the most critical parameters before entering RUN mode.
Adapter board
-This is indication, not a fault. -Check the most critical parameters before entering RUN mode.
S5 A=Slot A B=Slot B C=Slot C D=Slot D E=Slot E 2.37. F49 Division by zero fault TABLE 38. F49 Division by zero fault Sub code
Module
Sub module
Possible cause
S1
8=Software
11=Applicatio n
-Nominator zero (division) in application
Corrective actions
-Reset the fault. -Check the application. There is fault in application compilation. Take a contact to the application team.
email:
[email protected] Tel: +358 (0)201 212 575 Fax: +358 (0)204 335 091
2
Defect codes
34
2.38. F50 Analogue input Iin4mA: INTERNAL fault -> replace faulty option board.
Possible cause
Corrective actions
Application fault, all in one applications. Digital input fault.
-Reset the fault. -Measure corresponding input current value from the I/O terminal. - F51 can be used as CC or OC. -If the value is NOT correct: EXTERNAL fault -> replace appliance or its cable. -If the value IS >4mA: INTERNAL fault -> replace faulty option board.
2.39. F51 External fault TABLE 40. F51 External fault Sub code
Module
S1
8=Software
Sub module
11=Application
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
35
2.40. F52 Keypad communication fault TABLE 41. F52 Keypad communication fault Sub code
Module
S1
8=Software
Sub module
11=Application
Possible cause
Corrective actions
Application fault, all in one applications. This fault appears, when panel is active control place.
-Reset the fault. -If the panel is empty, measure +9V between pins 1 and 2 on the connector. -If the value is +9V, possible locations to the fault are: cable between panel and control board or on the control board. -If the value is NOT +9V, control board is faulty. -If the panel is NOT empty, there is communication failure in the panel or on the control board.
Possible cause
Corrective actions
Application fault, all in one applications.
-Reset the fault (master unit). -Check the field bus communication status from the option board or software. -If communication works properly, check, does the drive recognize the option board. -If communication does not work, the option board is faulty.
2.41. F53 Fieldbus fault TABLE 42. F53 Fieldbus fault Sub code
Module
S1
8=Software
Sub module
11=Application
email:
[email protected] Tel: +358 (0)201 212 575 Fax: +358 (0)204 335 091
2
Defect codes
36
2.42. F54 Slot fault TABLE 43. F54 Slot fault Sub code
Module
S1
8=Software
Sub module
11=Application
Possible cause
Corrective actions
Application fault, all in one applications. Start-up of the new option board. Fault appears, when internal SPI bus is overloaded or broken. SPI bus communicates via slots B to E.
-Reset the fault. -If the fault appears, when new option board has been plugged, initialization state is active on the option board, but it does not reach RUN state. Reason might be the wrong data in the option board EEPROM. -Check the RUN status on each option board. -If the status is RUN: application might communicate with option board too many times/slot or application is too heavy. -If the status is NOT RUN: there is hardware fault on the control board or on the option board SPI communication.
2.43. F55 Actual value supervision TABLE 44. F55 Actual value supervision Sub code
S1
Module
Sub module
Possible cause
Corrective actions
8=Software
11=Application
Application fault in Water Solution application. Over load or under load alarm is in use, when the drive is in RUN state and it includes 2s long inside delay, before the drive trips.
Reset the fault.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
37
2.44. F56 PT 100 fault TABLE 45. F56 PT 100 fault Sub code
Module
S1
8=Software
Sub module
11=Application
Possible cause
Corrective actions
Application fault, all in one applications.
-Reset the fault. -Check PT 100 temperature. -If the temperature is within the limits, there is hardware fault and option board is failure. If the temperature is NOT within the limits, the source is outside the limits for the some reason. Correct the external cause.
Possible cause
Corrective actions
Application fault, all in one applications. The application send the warning, if the system software do not work properly.
-Check the size of the motor. -Check the connection of the motor, it might be unconnected. -Load is too high.
Possible cause
Corrective actions
Application fault, all in one applications. The current limit, when the brake will be open do not reach.
-Reset the fault. -Check the parameters. - More information in All in one user’s manual UD00885, latest version.
2.45. F57 Identification warning TABLE 46. F57 Identification warning Sub code
Module
S1
8=Software
Sub module
11=Application
2.46. F58 Brake fault TABLE 47. F58 Brake fault Sub code
Module
S1
8=Software
Sub module
11=Application
email:
[email protected] Tel: +358 (0)201 212 575 Fax: +358 (0)204 335 091
2
Defect codes
38
2.47. F59 System bus communication fault TABLE 48. F59 System bus communication fault Sub code
Module
S1
8=Software
Sub module
11=Application
Possible cause
Corrective actions
Application fault, all in one applications.
-Reset the fault. -Check PT 100. -Check parameters Master Follower mode (P2.11.1) and option board.
Possible cause
Corrective actions
Application fault, all in one applications.
-Reset the fault. -Check parameters: P2.7.32 (ID751) Cooling monitor (in NXP drive only) and P2.2.7.23 (ID750) Cooling fault delay.
Possible cause
Corrective actions
2.48. F60 Cooling fault TABLE 49. F60 Cooling fault Sub code
Module
S1
8=Software
Sub module
11=Application
2.49. F61 Speed error fault TABLE 50. F61 Speed error fault Sub code
Module
S1
8=Software
Sub module
11=Application
Application fault, all in one applications.
-Reset the fault. -Check parameter settings: P2.7.33 Speed error mode, P2.7.34 Speed error maximum difference, P2.7.35 Speed error fault delay.
24h on-call service phone: +358 (0)40 83 71 150
2
Defect codes
39
2.50. F62 RUN disable fault TABLE 51. F62 RUN disable fault Sub code
Module
S1
8=Software
Sub module
11=Application
Possible cause
Application fault, all in one applications. READY status lost and information will disappear. RUN enable is low.
Corrective actions
-Reset the fault. -Check parameter settings: RUN enable, P2.2.7.3 (TTF programming).
2.51. F63 Emergency stop fault TABLE 52. F63 Emergency stop fault Sub code
Module
S1
8=Software
Sub module
11=Application
Possible cause
Application fault, all in one applications.
Corrective actions
-Reset the fault. -Check parameter settings: P2.4.21 Emergency stop mode. - Restart always on the upward edge.
2.52. F64 Input switch open fault TABLE 53. F64 Input switch open fault Sub code
Module
S1
8=Software
Sub module
11=Application
Possible cause
Application fault, all in one applications. Drive input switch is open.
Corrective actions
-Reset the fault. -Check the main power switch of the drive.
Fault codes F80 – F99 are available to application faults in special applications. More information from the fault codes is available in user’s manual of the special application.
email:
[email protected] Tel: +358 (0)201 212 575 Fax: +358 (0)204 335 091
2
Specifications
39
3. SPECIFICATIONS 3.1. Specific features of defect codes TABLE 54.
NX defect code features.
Defect code
Details
Note!
NOTE! THE FIRST THING, RESET THE FAULT. IF THE RESET DO NOT HELP, RESTART THE DRIVE.
Email:
[email protected] Tel: +358 (0)201 212 575 Fax: +358 (0)204 335 091
3
Specifications
40
3.2. NX defect code version history TABLE 55.
NX defect code changes.
Defect code
Defect code name
S.No/date
Change from the previous
24h on-call service phone: +358 (0)40 83 71 150
3
Vacon Plc. Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice © 2009 Vacon Plc.
SM00092A 25.05.2009 Author: J.Kukkonen
