FLEXAIR® PNEUMATIC CONTROL VALVES Service Information
INTRODUCTION The FLEXAIR Valve is a highly versatile pressure control valve with many assembly combinations for a wide variety of control functions. There are three valve cavities in the body which may contain several types of valve assemblies or may be plugged. Two standard handle lengths, plus an adjustable handle, are available. Various handle guide inserts limit the handle motion to the desired areas of travel. The handle return characteristic may be one of three different types. Since its introduction, the Flexair Valve has undergone a number of design changes and modifications to improve performance and satisfy customers’ requests. The engineering performance and production quality of the current valve are the result of years of field service. This publication points out most of the design changes that affect interchangeability of parts and, thus, assist you in updating your valve. Major repair kits, which include necessary conversion kits if applicable, are listed in the “Part Number Index” on the last pages of this publication. When these kits are installed as recommended, the result should be a fully rebuilt, current Flexair Valve. Partial repair kits are listed by model designation under “Repair & Conversion Kits.”
Technical Data Port sizes Working pressure Supply pressure max. Temperature range Media Materials
Weight
1/4"-18 NPTF per control valve spring rating 150 psi (10.3 bar) -40°F to +160°F (-40°C to +71°C) Air, clean and dry Housing and Body: Die cast aluminum Internal Parts: Rubber (Buna-N), aluminum, stainless steel 6 lbs. (2.7 kg)
Table of Contents
Page
Technical Data Operation Maintenance and Repair Disassembly Levers Model Designation Code Assembly View Assembly (Exploded) Parts List Body Assemblies Graduating Vlvs-Seat Replacement Graduating Spring Assemblies Adjustment Obsolete Assemblies Design Changes Affecting Replacement Accessories Test Arrangement Diagram Testing and Test Set-Up Repair and Conversion Kits Part Number Index
1 2 2 3 3 4 5 6 7 8-9 8 10 11 12 12 13 14 15 16 17
SM-800.40
Installation and General Maintenance Recommendations WARNING: INSTALLATION AND MOUNTING WARNING! The user of these devices must conform to all applicable electrical, mechanical, piping and other codes in the installation, operation or repair of these devices. INSTALLATION! Do not attempt to install, operate or repair these devices without proper training in the technique of working on pneumatic or hydraulic systems and devices, unless under trained supervision. Compressed air and hydraulic systems contain high levels of stored energy. Do not attempt to connect, disconnect or repair these products when a system is under pressure. Always exhaust or drain the pressure from a system before performing any service work. Failure to do so can result in serious personal injury.
OPERATION Pressure Graduating Valves The precise pressure control of the Flexair valve, and its ability to change outlet pressure in small increments is obtained through the use of a spring balanced piston. With the handle in the center position, the inlet valve is held closed by the inlet spring. The outlet port is connected to atmosphere through the hollow plunger in the inlet valve. When the handle is moved, the exhaust valve moves down to seal off the exhaust port. Further movement unseats the inlet valve to connect the inlet port to the outlet port and the underside of the piston. Air pressure builds up in the outlet line and underneath the piston. When the air pressure (working on the piston’s area) overcomes a spring on top of the piston, the inlet valve seats.
Movement of the handle to decrease pressure decreases the force on the valve assembly, and allows the air pressure and return spring to raise the piston and unseat the exhaust valve. Pressure is therefore vented from the outlet line until it is reduced to the value called for by the handle position. Should leakage or a temperature variation occur that would change the outlet line pressure called for by the handle position, this deviation in pressure opens either the inlet valve or exhaust valve to restore the correct pressure.
3 Way Valves
With the handle in the center position the inlet valve is held closed by the inlet spring. The outlet port is connected to atmosphere through the hollow plunger. When the handle is moved, the exhaust valve moves down to seal off the Further movement of the handle to exhaust port and unseat the inlet valve. increase pressure depresses the valve The inlet pressure then pressurizes the assembly, and again opens the supply outlet port to full pressure. MOUNTING! Devices should be valve. Pressure is increased in the Movement of the handle back to mounted and positioned in such a outlet line and below the piston until center position allows the inlet spring to manner that they cannot be another balanced condition occurs at close off the inlet port and open the accidentally operated. the higher pressure. delivery port to exhaust.
Maintenance Major repair kits, which include necessary conversion kits, are listed in the “Part Number Index” (page 17). For partial repair kits by model designation, see “Repair & Conversion Kits” on page 16. Graduating Spring (inner)
Handle Return Spring (outer)
Piston Return Spring
Piston Supply Valve Seat
Exhaust Valve Seat
Plunger Return Spring Delivery Port
Supply Port
Exhaust Port
NOTE: Every 500 hours of operation, clean and lubricate the following portions of the valve (it is not necessary to remove the valve from its mounting): slots inside the latch cover (9); slots, center hole, underside and groove on the detent latch (108); edges of the handle guide insert and the four detent lugs on the cover (14). Lubricate with Sun Oil Company C-8-91-1, Sunaplex 780, Texaco Marfax-0 or equivalent grease. Every 1000 hours of operation, using the above lubricant, additionally clean and lubricate the following (it is not necessary to remove the valve from its mounting): contact ends of the set screws (27); handle shafts (29); contact surface (top) of the full pressure adjusting caps (33); and the inside of the handle shaft bearing (24). Refer to the “Assembly View” on page 5 for other lubrication points. Page 2
Disassembly Periodically remove the valve from its mounting and disassemble for cleaning, inspection and complete lubrication. Refer to the applicable exploded view for order of disassembly. When the valve units are removed from cavities 1 and 2 make sure they are reinstalled in the same cavities from which they were removed to prevent possible changes in the operating characteristics of the valve. Up to 1970, in some valves, there were from one to three 0.005” shims located on top of the graduated spring assembly (34). The number of shims required was stamped on the underside of the spring housing (32) adjacent to the applicable cavity. However, it was found that these shims were not necessary for the proper performance of the valve, and they may be discarded. The loss of space
can be compensated by adjusting the set screws (27) so that there is a 0.001 to 0.003” (0.03 to 0.08 mm) clearance between the screw and cap (33). See pages 5 & 6. NOTE: The graduating spring assembly (34) is set at the factory and should not be disassembled (see pages 8 & 10).
proceeds, follow the previously noted lubrication recommendations. 1.
Lubricate all metal-to-metal contact surfaces with same lubricant as noted under Maintenance note for 500 and 1000 hours (page 2).
2.
Lubricate all rubber parts with Dow Corning Number 55 Pneumatic Grease.
3.
After reassembly is complete, test for correct operation and evidence of leakage.
Cleaning 1. Clean all metal parts with a nonflammable solvent. 2. Wash all rubber parts with soap and water. 3. Rinse parts thoroughly and blow dry with a low pressure. 4. Inspect all parts and replace those which are worn or damaged.
Reassembly Refer to the applicable exploded and assembly views and reassemble the valve. No special tools are required. As the assembly
NOTE: When reinstalling the graduating valve assembly (34) in cavities 1 and 2, make sure that the flat sides of the spring washers face toward cavity 3 (see illustration on page 8). If improperly installed, these washers will interfere with the valve operation in cavity 3. before tightening the spring housing (32) to the body (64), be sure these washers are entirely seated in the recess provided in the body.
Levers (Ref. 30 of Parts List – “Operating Assemblies.”) The yoke on the handle lever varies in dimensions between centers (Dimension A) to obtain an essentially common handle force for both long and short handles. Normally, the close-yoke lever (30A) is used with the short handle (6A), and the wide-yoke lever (30B) requires the long handle (6B) or adjustable handle (6E). Even lighter handle forces can be obtained by combining the close-yoke lever with the long handle. The lever and handle combinations for special handle and variations from standard are noted in the “Part Number Index.” Choice of graduating springs for valve cavities 1 and 2 is directly related to the width of the lever yoke (see “Graduating Spring Assemblies” page 10 and 11).
Ref. No. “A” YOKE SPACING Dim. "A" Close 1-5/8" Wide 1-7/8"
30A 30B
Description New Part No.
Old Part No.
Lever, Handle R431003126 P -053151-00001 (close yoke) Lever, Handle R431003127 P -053151-00002 (wide yoke)
Quantities when first digit is: 1 2 3 S --
1
--
*
1
--
1
*
*See the Part Number Index
Page 3
MODEL DESIGNATION CODE DESIGNATION CODE EXAMPLE 1
A
-A
D
-0 SIDE VALVE
0-Cavity plugged 1-3 way valve 2-Graduating
HANDLE RETURN
HANDLE
VALVE
D-Spring return with detents
CAVITIES
F-Friction (short handle only)
1&2
S-Spring return, no detents
HANDLE
A-One operating valve, other
GUIDE
cavity plugged
INSERTS
B-Two operating valves
(see diagrams)
LENGTH
Inserts are staked in place and require replacement of the complete cover when changing the function of the valve.
1-Long Handle 2-Short Handle 3-Adjustable Handle
A
B
C
D
E
G
1
1
1
1
1
1
3
3
2
2
2
J
K
1
1
L
1 3
3 2
3
2
3
2
N
P
1
1
1
3 2
3 2
3
2
M 3
2
3
COVER WITH INSERTS
2
R
U
1
3
3 2
2
1 3 2
Part No. According to 4th digit: HANDLE GUIDE INSERTS INSERT VALVE CAVITY ACTUATED A 1, 2 separately B 2, 3 sep or simult C 2 only D 1, 2, 3 sep; 1, 3 or 2, 3 simult E 1, 3 sep or simult; 2 after 3 G 1, 2, 3 sep J 1, 2, 3 sep; 1, 3 simult K 1, 3 sep; 2 after 3 L 2, 3 sep M 3 sep; 2 after 3 N 1, 3 sep or simult P 3 sep; 1 partial; 1 full after 3 R (no longer used) U (no longer used) * No detent lugs on cover.
NEW D & S R431003131 R431003130 R431003132 R431003128 R431003129 R431003133 R431003134 R431003135 —R431003136 R431003137 R431003746
OLD D & S P -053153-00003 P -053153-00002 P -053153-00004 P -053153-00000 P -053153-00001 P -053153-00005 P -053153-00006 P -053153-00010 P -053153-00026 P -053153-00012 P -053153-00013 P -055477-00001* N/A N/A
Page 4
NEW F R431003320 R431003319 R431003321 R431003318 —R431003322 —R431003323 ————-
OLD F P -054173-00003 P -054173-00002 P -054173-00004 P -054173-00000 P -054173-00001 P -054173-00005 P -054173-00006 P -054173-00010 P -054173-00016 P -054173-00012* P -054173-00013 —N/A N/A
ASSEMBLY VIEW
Contact surfaces of valve cavity details that require lubrication when valve is periodically disassembled for cleaning, inspection and lubrication. See page 3, Reassembly Note 1.
Page 5
EXPLODED VIEW Handle Assemblies (See “Levers” for handle and lever relationshippage 3.) (Refer to Parts List)
HANDLE ASSEMBLIES WHEN 1ST DIGIT IS 1
2
3
S
OPERATING ASSEMBLIES
WHEN 4TH DIGIT IS D
S
F
F D
S 7 7
8
8 9 9
10A 10B
10A 10C
10B
For Handle Guide Insert, see page 4.
14 13 12
14
See “Obsolete Assemblies”
13 12
See page 3 (Levers)
31
31 27
28
30 11A - 11B
27
28 29A 24
26 25
30 11A 29B
26 25 23
23
24
21
17
32C
32A 32B
22
20 19 18
Page 6
16 15
PARTS LIST HANDLE ASSEMBLIES REF. 1A* 1B 2* 3* 4 5A 5B* 6A 6B 6C 6D 6E*
DESCRIPTION
1st DIGIT
KNOB, STANDARD KNOB, FLUTED EXTENSION, HANDLE LOCKNUT RING, RETAINING PIN, 1/8 x 5/8" PIN, 1/8 x 9/16" HANDLE,SHORT-12" (305mm) HANDLE,LONG-20-7/8" (530mm) HANDLE,SPECIAL-16" (406mm) HANDLE,SPECIAL-18" (457mm) HANDLE, ADJUSTABLE
1
2
3
S
NEW PART NO.
OLD PART NO.
1 ---1 1 --1 ----
1 ---1 1 -1 -----
1 1 1 1 --1 ----1
1 1 --1 1 ---1 1 --
See Kit R431005572 See Kit See Kit R431003424 R431003425 See Kit R431005377 R431005378 R431005379 R431005380 See Kit
See Kit P -060745-00000 See Kit See Kit P -054685-00000 P -054686-00000 See Kit P -060049-00000 P -060049-00001 P -060049-00002 P -060049-00003 See Kit
*These parts are available in kit form, order Kit Part Number R431003981 (P -057058-00000).
OPERATING ASSEMBLIES REF. 7 8 9A 9B 10A§ 10B* 10C 11A* 11B 12 13 14 15 16 17 18 19 20 21 22 23* 24* 25* 26 27* 28* 29A 29B 30 31* 32A 32B 32C
DESCRIPTION 4th DIGIT: COVER, LATCH SPRING SPRING, DETENT LATCH COVER, LATCH SPRING COVER, LATCH SPRING (black vinyl paint) SPACER, COVER LATCH, DETENT RETAINER, LATCH COVER PIN, 1/8 x .610" PIN, 1/8 x 21/32 SCREW WASHER COVER (with handle guide insert) NUT, HEX SPRING, FRICTION BRAKE SCREW, HEX HEAD SCREW SPACER, BRAKE BODY, BRAKE (with grease fitting) PIN, 3/16 x 1-1/8" ROLL COLLAR PIN, 1/8 x 1-3/4" ROLL BEARING, HANDLE SHAFT NUT, HEX SEAT, SPRING (only when 5th digit is 2) SCREW, SET PIN, 3/1 x 1" ROLL SHAFT, HANDLE SHAFT, HANDLE LEVER, HANDLE GASKET HOUSING, SPRING HOUSING, SPRING (only when 2nd digit is P) HOUSING, SPRING
D 1 1 1
S 1 1 1
F 1 1 1
1 1 -1 -4 4 1 --------1 1 † 1 † 1 1 -1 1 1 1 --
--1 -1 4 4 1 --------1 1 † 1 † 1 1 -1 1 1 1 --
1 1 -1 -4 4 1 1 1 1 2 2 1 1 1 1 1 † 1 † 1 -1 1 1 --1
NEW PART NO. OLD PART NO. R431003117 P -053134-00001 R431003890 P -055681-00000 R431007526 P -069974-00000 Obsolete Obsolete R431004606 P -058584-00000 See Kit See Kit R431003682 P -055206-00000 See Kit See Kit R431002358 P -049877-00005 R431001391 P -046062.00000 R431002408 P -049898-00000 See “Covers” pg. 4 See "Covers" pg. 4 R431001892 P -049605-00024 R431003312 P -054161-00000 R431002218 P -049832-00017 R431001880 P -049604-00006 R431004007 P -057150-00000 R431003313 P -054168-00000 R431002141 P -049803-00031 R431003316 P -054169-00000 See Kit See Kit See Kit See Kit See Kit See Kit R431002167 P -049804-00047 See Kit See Kit See Kit See Kit R431003035 P -052899-00000 R431003317 P -054170-00000 See “Levers” pg. 3 See "Levers" pg. 3 See Kit See Kit R431003107 P -053126-00000 R431003891 P -055685-00000 R431003108 P -053126-00002
* Recommended spare parts to be retained in stock at all times. These parts are available in kit form (see pages 17-29 for part numbers). † One each required for each cavity that has a valve unit. § Eliminated on newer models due to redesign of Latch Cover, ref. no. 9. Page 7
BODY ASSEMBLIES NOTE: See the "Part Number Index" for exact assembly. When only one graduating valve is required and cavity 3 is plugged, normal assembly is with the graduating valve in cavity 2. Push or pull operation can be obtained by proper mounting of the Flexair® Valve.
QTY
REF. NO.
CAVITIES 1 & 2
WHEN 3RD DIGIT IS… B
A One Graduating Valve One Plugged Cavity
Two Graduating Valve
CAVITIES 1 & 2 PLUGGED CAVITY
GRADUATING VALVE
DESCRIPTION
II
III
NEW PART NO.
OLD PART NO.
33*
CAP, Full pressure adjusting
-
1
2
See Kit
See Kit
34
ASSEMBLY, Graduating spring
-
1
2
†
†
34A* O-RING SEAT, Exhaust 34B† valve (not shown)
-
1
2
See Kit
See Kit
-
1
2
R431000512
P -005137-00000
34C† CLIP
-
1
2
R431005207
P -059672-00000
SPRING, Piston return 36 SPACER, Filter 37 RING, Retaining
-
1
2
See Kit
See Kit
1 1
2 1
4 2
R431004545 R431002385
P -058471-00000 P -049882-00005
38 PLUG
1
-
-
R431003118
P -053135-00001
39* Seat, Supply valve
-
1
2
See Kit
See Kit
40* O-RING 41† PLUNGER, Valve 42* O-RING
1 1
1 1 1
2 2 2
See Kit R431006833 See Kit
See Kit P -066554-00000 See Kit
-
1
2
See Kit
See Kit
35*
GRADUATING VALVE
I
43*
SPRING, Plunger return
44 WASHER - 1 2 R431002158 P -049804-00017 45* O-RING - 1 2 See Kit See Kit I Plugged cavity II Graduating Valve III Two Graduating * Recommended spare parts to be retained in stock at all times. These parts are available in kit form (see "Repair & Conversion Kits” page 16). † See "Graduating Spring Assemblies" page 10.
Cavity 3
SUPPLY VALVE SEAT REPLACEMENT
Cavity 1
REF. DESCRIPTION QTY NO. 63 SCREW 64 WASHER, LOCK 65 BODY
3 3 1
NEW P/N R431002216 R431002572 R431003029
Cavity 2
Graduating Valves Cavities 1 & 2
Before removing or installing the retaining ring (37), force the plunger (41) down until the plunger is exposed below the bottom of the valve body (65).
OLD P/N P -049832-00008 P -049982-00006 P -052884-00003
Page 8
BODY ASSEMBLIES Cavity 3 CAVITY 3
WHEN 5TH DIGIT IS…
0
1
2
Fastens on Spring Housing (32)
REF. DESCRIPTION NO. 46 SEAL, DUST SPRING, HANDLE 47* RETURN EXTENSION, 1.733” 48A* (3 WAY) EXTENSION, 48B* 1.265” (LESS FULL PRESSURE) EXTENSION, 1.624” (W/ 48C* FULL PRESSURE) 49 RING, RETAINING
NEW P/N
0
1
2
OLD P/N
1
-
-
-
-
1
See Kit
See Kit
-
1
-
See Kit
See Kit
-
-
1
See Kit
See Kit
-
-
1
See Kit
See Kit
-
1
1 R431002392 P -049882-00037
50A NUT, RETAINING
-
1
-
50B NUT, RETAINING SPRING, HANDLE 51A* RETURN SPRING, CONTROL (0-40 51B* W/FP) SPRING, CONTROL (0-70 51C* W/FP, 0-65 LESS FP) SPRING, CONTROL 51D* (0-100 LESS FP) 52 INLET VALVE
-
-
1 R431003115 P -053131-00001
-
1
-
See Kit
See Kit
-
-
1
See Kit
See Kit
-
-
1 R431003052 P -052947-00000
-
-
1 R431005549 P -060559-00000
-
1
-
R431000533 P -005163-00000
R431003114 P -053131-00000
R431003741 P -055474-00002
53
WASHER
-
-
1 R431000567 P -005234-00000
54
PLUG
1
-
-
R431005364 P -060028-00000
55
RING, RETAINING
1
-
-
R431001749 P -049438-00000
56
O-RING
1
-
-
R431002016 P -049708-00115
* Recommended spare parts to be retained in stock at all times. These parts are available in kit form (see "Repair & Conversion Kits") page 16.
Page 9
GRADUATING SPRING ASSEMBLIES GRADUATING SPRING ASSEMBLIES (Ref. 34 of Parts List – Cavities 1 & 2 – “Body Assemblies”) All graduating spring assemblies for cavities 1 and 2 are made from four basic assemblies, each colorcoded for easy recognition and reference. Pressure ranges and part numbers change only because of the lever used, adjustment for full pressure, or the addition of shims for preload. The pressure range and full pressure aspect of the graduating spring assemblies installed in each Flexair® Valve are listed in the “Part Number Index.” On standard valves the suffix of the complete part number also indicates the maximum pressure for springs furnished in cavities 1 and 2. The lever used (see “Levers” page 3) is directly related to the length of the handle, which is indicated
by the first digit of the model designation. Exceptions to the normal handle and lever combinations are noted in the index. Example: A Flexair® Valve in service has the following information on its nameplate: Pt. No. 1A-BS-0
P54649-5575,
Model
Designation
The “Part Number Index” lists P54649-0000 as a standard valve with a spring assembly in both cavities 1 and 2, and without the full pressure feature. The suffix of the part number on the valve nameplate shows the maximum pressure of the springs installed in cavities 1 and 2 to be 55 psi (3.8 bar) and 75 psi (5.1 bar), respectively. Both on the nameplate and in the Index, the first digit of the model designation indicates the valve uses a long handle and, consequently, a wide-yoke lever.
STANDARD SPRING ASSEMBLIES DESCRIPTION
SHORT HANDLE [Close-Yoke Lever] (Ref. 30A)
LONG HANDLE [Wide- Yoke Lever] (Ref. 30B)
COLOR RANGE CODE (psi) Red Blue 0-40 Green 0-50 Yellow 0-70 Orange 0-95 Blue 0-45 Green 0-60 Yellow 0-80 Orange 0-110
WITH FULL PRESSURE NEW P/N
OLD P/N
R431003274 R431003275 R431003278 R431003280 R431003291 R431003293 R431003294 R431003290
P -054050-04000 P -054050-05000 P -054050-07000 P -054050-09500 P -054060-04500 P -054060-06000 P -054060-08000 P -054060-01100
LESS FULL PRESSURE RANGE (psi) 0-30 0-50 0-65 0-90 0-120 0-55 0-75 0-100 0-135
NEW P/N
OLD P/N
R431003283 R431003284 R431003286 R431003288 R431003282 R431003300 R431003302 R431003298 R431003299
P -054051-03000 P -054051-05000 P -054051-06500 P -054051-09000 P -054051-01200 P -054061-05500 P -054061-07500 P -054061-01000 P -054061-01300
PRELOAD SPRING ASSEMBLIES COLOR RANGE CODE (psi) Blue Blue 25-65 Blue 7-55 SHORT HANDLE Green 24-74 [Close-Yoke Lever] Green (Ref. 30A) Yellow 5-75 Yellow 10-80 Orange 5-100 Orange 35-130 Blue Blue 8-53 LONG HANDLE [Wide-Yoke Lever] Green 8-68 (Ref. 30B) Yellow 5-85 Yellow 10-90 DESCRIPTION
WITH FULL PRESSURE NEW P/N
OLD P/N
R431003276 R431003277 R431003279 R431009097 R431003281 R431003292 R431003295 R431003296
P -054050-04025 P -054050-05007 P -054050-05024 P -054050-07005 P -054050-07010 P -054050-09505 P -054050-09535 P -054060-04508 P -054060-06008 P -054060-08005 P -054060-08010 Page 10
LESS FULL PRESSURE RANGE (psi) 10-60 18-68 20-70 5-70 28-93 5-95 8-63 30-85 -
NEW P/N
OLD P/N
R431003285 R431003287 R431003289 R431003301 -
P -054051-05010 P -054051-05018 P -054051-05020 P -054051-06505 P -054051-06528 P -054051-09005 P -054061-05508 P -054061-05530 -
ADJUSTMENT Do not attempt to adjust the graduating spring assembly. The required operating pressure range is set at the factory and locked in position. FULL PRESSURE ADJUSTING SCREW SPRING GUIDE
B SPRING WASHER
A
Dimension A is 2.420” (61.5mm) for current graduating spring assemblies with a round exhaust valve seat, and 2.400” (61mm) for earlier assemblies with a flat seat (see “Graduating Spring Assemblies” for conversion of flat to round seats). If inspection shows a deviation from Dimension A the complete graduating spring assembly should be replaced. Full pressure engagement is normally set at 16½” (419mm) of handle travel from center position. At the normal setting, Dimension B is 2.755” (700mm) when a close-yoke handle lever (30B) is used. If adjustment is necessary, hold the spring guide stationary with a ½” wrench and use a 5/32” Allen wrench to adjust the full pressure adjusting screw. Turn the adjusting screw clockwise to cause a decrease of Dimension B and the full pressure feature to engage at a later point in the travel path of the handle. Turning the adjusting screw counter-clockwise will cause an increase in Dimension B and an earlier engagement of the full pressure feature. The full pressure may be completely nullified by turning the screw in until slightly below the spring guide. To prevent altering the pressure range of the graduating spring assembly, the spring guide must be held stationary during these adjustments. Refer to the applicable exploded views in other sections of this publication.
EXHAUST VALVE SEAT
TYPICAL GRADUATING SPRING ASSEMBLY
As the set screw (27) and cap (33) wear, the resulting free handle travel may prevent a valve unit from being actuated when the handle is at the normal three degrees from center. To remove lost handle motion, place the handle perfectly vertical in the center of the handle guide insert and adjust the screw (27) until there is 0.001” to 0.003” (0.03 to 0.08 mm) clearance between the screw and cap. The detenting force of the handle (6) may be varied as desired, but excessive force should be avoided to reduce wear on detent lugs and detent latch (10B). Force is changed by turning the latch spring cover (7) clockwise to increase the force and counterclockwise to decrease force. The adjustable handle (6E) can be varied in length and locked in place by means of a handle extension (2) and locknut (3). Holding the handle extension firmly, turn the locknut clockwise until the extension moves freely up and down the handle. Holding the extension at the desired position, turn the locknut counterclockwise until the extension is securely in place. The holding force of the friction brake can be adjusted by tightening or loosening the screw (17) as desired. Since the delivery line pressure called for by any handle position is a function of the graduating spring rate, leakage or temperature variations that occur in the delivery line are automatically compensated for within the valve assembly. Page 11
OBSOLETE ASSEMBLIES AND DESIGN CHANGES OBSOLETE ASSEMBLIES The detent latch was originally designed crossslotted to accommodate a lever with pin. By rotating the latch 90° the handle detent feature could be nullified. 9C 9B
Obsolete
11B
Obsolete
Obsolete
Subsequently, the handle lever was redesigned with a key slot instead of a pin hole. Concurrently, the detent latch was redesigned with a T slot for use with either a pin (new size) on the old lever or key on the new lever. The keyed lever also required rotating the latch 90° to nullify the detent feature. Since the T slotted latch could not be rotated on the pinned lever, a retainer (9C) was substituted when a replacement latch was required for non-detented handle operation using the pinned lever. Later still, levers were furnished with both a key slot and a pin hole. On the current design, the T slotted detent latch and the retainer have been retained, but the key slot in the lever has been omitted in favor of the pin and hole. Keys are not recommended as a service part, and their replacement with the current lever and pin is urged.
DESIGN CHANGES AFFECTING REPLACEMENT GRADUATING SPRING ASSEMBLIES Clip Rounded Seat
CURRENT ASSEMBLY
The current graduating spring assemblies listed on the facing page include a rounded exhaust valve seat. This rounded seat is used with the current valve plunger, Part No. R431006833 (Old Part No. P -066554-00000) (see Ref. 41 of Parts List – “Body Assemblies”). IMPORTANT: These two assemblies are interchangeable, but the exhaust valve seat is compatible only with its associated plunger because important tolerances are involved.
Rivet
If replacement of the complete graduating spring assembly is required, make sure the current valve plunger in used. If only repair of an assembly with a flat seat is necessary, convert as follows, using the
Flat Seat
OBSOLETE ASSEMBLY
SPRING VALVE SEAT CONVERSION KIT, Complete: R431005262 (P -059835-00000) REF. NO. DESCRIPTION 34B SEAT, Exhaust valve (not shown) 34C CLIP 41 PLUNGER, Valve
Page 12
ACCESSORIES Panel Mounting Kit, Complete: REF. NO. 1 2 3 4 5
QTY 1 4 4 4 2
DESCRIPTION BAND RETAINER, Grip nut SCREW, Hex nut WASHER, Lock BRACKET, Panel mounting
2B
Kit Part No. R431003978 (common bolt pattern)
5 2
3
4
Early model Flexair® Valves were made with a cast iron body, and mounting dimensions were different from current models; however, the current valve can be used as a direct replacement for an early model by using the kits below. Complete Mounting Adapter Kit (R431003978) adapts the mounting holes on the current valve to the bolt pattern of the cast iron model. Kit R431003979 more closely approximates the handle position of the cast iron model.
2A 1
1
New P/N R431003026 (Old P/N P -052875-00000)
1
Mounting Adapter Kits: New P/N R431003978 (Old Kit Part No. R431003979 New P/N R431003979 (Old (common bolt pattern and handle height) REF. NO. QTY DESCRIPTION 1 2A 2B
4 1 1
P/N P -057013-00000) & P/N P -057013-00001)
SCREW PLATE, Mounting adapter (for R431003978) PLATE, Mounting adapter (for R431003979)
Exhaust Adapter Kit, Complete: New P/N R431005756 (Old P/N P -061340-00000) REF. NO. 1 2
5
QTY 4 2
DESCRIPTION SCREW, Self-tapping ADAPTER, Exhaust
2
3
4 1
Adjustable Handle Kit, Complete: New P/N R431003981(Old P/N P -057058-00000) REF. NO. QTY DESCRIPTION 1 1 HANDLE 2 1 HANDLE ASSEMBLY 3 1 LOCKNUT 4 1 PIN, Spirol
Page 13
2 1
TEST ARRANGEMENT DIAGRAM NOTES: 1. REXROTH TASKMASTER® timing volume, New Part Number R434002899 (Old P/N TM -058887-00225), can be used for the volumes indicated. Three (3) set ups required (cavity 1, 2, 3). 2. The supply air lines to the valve and delivery lines must be full size as shown. Line length must not exceed 3 ft. (1 meter) between the supply valve and “IN” port, and between the “OUT” port and delivery test volumes. Piping connections must have zero leakage, and must not restrict the flow. If quick couplers are used, be sure they are full-flow or oversize. 3. It is recommended that as large of a gauge as practical be used on the delivery lines. A 6” (152mm) test gauge is recommended. 4. Close supply lines when all testing has been completed and remove test valve.
TEST VALVE NOTE: ALL (3) DELIVERY PORTS TO HAVE SAME SET-UP.
CHOKE PLUG .032
Unknown Old P/N PD2-31-0191 Clean, dry chemical-free air supply 150 psi maximum (or 20 psi above maximum delivery pressure of any valve to be tested).
New P/N 432016359 Old P/N (PR-007816-00010)
Page 14
TESTING AND TEST SETUP After any repair or adjustment, the Flexair® Valve should be tested using procedures and test arrangements described in this section. Pressure control valves of this nature should be tested for the following: 1. Function 2. Pressure range 3. Leakage 4. Response
3b. On all valves with spring ranges 100 psi (6.9 bar) and above, set supply line pressure to 100 psi (6.9 bar). Move handle to deliver 95 psi (6.5 bar) to delivery line from “OUT” port. Close valve in supply line to “IN” port, and valve in delivery line from “OUT” port to trap the supply pressure at the valve. Observe the “OUT” delivery line pressure gauge. A pressure drop of no more than 3 psi (0.2 bar) in 30 seconds is permitted. 4. Response: Move handle to full travel position. Fully open the valve at delivery volume so that air exhausts through the choke plug. Observe the delivery line pressure gauge. A pressure drop of no more than 3 psi (0.2 bar) is permitted. Release handle.
5. Mechanical detent 6. Spring return models 7. Friction models
The adjustments affecting these points have been described in the previous section. General instructions for accomplishing the above tests follow.
1. Function: The Flexair Valves are spring returned, 3 way pressure graduating valves. A handle actuates the valve to increase, decrease or maintain graduated air pressure to the delivery line. This function should be checked using test arrangement shown. 2. Pressure range – Cavities 1, 2 & 3: Supply pressure at “IN” port will be delivered as graduated pressure to “OUT” port delivery line depending on range of control spring being used and handle position. In handle release position the “OUT” line is at zero pressure setting. Moving the handle actuates the graduating control portion to deliver graduated pressure to the “OUT” line. See “Adjustment” (page 11) to adjust the valve. After valve is adjusted, check that minimum and maximum pressure ranges are generated in delivery line per valve part number. 3. Leakage: Set supply pressure to 20 psi (1.4 bar) above maximum delivery pressure of valve being tested. Using soap solution, coat the valve at pipe bracket and spring housing parting lines. No leakage is permitted in any handle position. 3a. On all valves with spring ranges less than 100 psi (6.9 bar), set supply line pressure to 100 psi (6.9 bar). Move handle to full travel position and hold. Close valve in supply line to “IN” port, and valve in delivery line from “OUT” port to trap the supply pressure at the valve. Observe the “OUT” delivery line pressure gauge. A pressure drop of no more than 3 psi (0.2 bar) in 30 seconds is0permitted.
Page 15
5. Mechanical detent: (“D” Models only) Connect a spring scale just under the knob. Move handle from neutral position to Position #1. A minimum of 4 to 6 lbs. (1.8 to 2.7 kg) should be required to pull handle until 30 psi (2.0 bar) output is indicated. Adjust detent knob to proper load. Repeat by moving handle toward Position #2. 6. Spring return models: Must return to center position from all positions when released. 7. Friction models: Must remain in any position that the handle is in.
REPAIR AND CONVERSION KITS Major repair kits, which include applicable kits, are listed by the part number of each valve in the “Part Number Index.” When these kits are installed as recommended, the result is a fully rebuilt and current Flexair® Valve. When partial repairs are desired, the basic repair kits that follow should provide adequate selection. All major kits for Flexair Valves are made up from these six basic kits. The major kits listed in the index are identified here by valve model designation and show the basic kits they include.
MAJOR REPAIR KITS MAJOR REPAIR KIT QTY WHEN DIGITS ARE PART NO. D A or
0
F
A
S
0
D B or
0
F
R431004962 (P -059301-00000) 1 1 1
MAJOR REPAIR KIT REPAIR KIT, Common Parts REPAIR KIT, Detent REPAIR KIT, Cavities 1 & 2
D
1
A or - or
R431004963 MAJOR REPAIR KIT (P -059301-00001) 1 REPAIR KIT, Common Parts 1 REPAIR KIT, Cavities 1 & 2 R431004964 (P -059301-00002) 1 1 2
MAJOR REPAIR QTY KIT PART NO.
WHEN DIGITS ARE:
DESCRIPTION
F
2
Use kit R431004966 (P -059301-00012) when cavity 3 is 3-way Use kit R431004967 (P -059301-00013) when cavity 3 graduated
1 1 1 1
A S -or
REPAIR KIT, Common Parts REPAIR KIT, Detent REPAIR KIT, Cavities 1 & 2
2
1 1 1
S
0
1 1
D
REPAIR KIT, Common Parts REPAIR KIT, Cavities 1 & 2 Use kit R431004966 (P -059301-00012) when cavity 3 is 3-way
A or - or
Use kit R431004967 (P -059301-00013) when cavity 3 graduated
F
2
1 1 1 1
A S - or 1 1 1
B S - or 2
B or - or F
Use kit R431004971 (P -059301-00017) when cavity 3 graduated
1
2
1
REPAIR KIT, Common Parts
1 2 1
REPAIR KIT, Detent REPAIR KIT, Cavities 1 & 2 REPAIR KIT, Cavity 3
B
S - or 2
Use kit R431004973 (P -059301-00019 when cavity 3 graduated
1 1 1
REPAIR KIT, Common Parts REPAIR KIT, Cavities 1 & 2 REPAIR KIT, Cavity 3
Use kit R431004972 (P -059301-00018) when cavity 3 is 3-way Use kit R431004973 (P -059301-00019) when cavity 3 graduated
1 1 1
REPAIR KIT, Common Parts REPAIR KIT, Cavities 1 & 2 REPAIR KIT, Cavity 3
DESCRIPTION Repair Kit, Common Parts Repair Kit, Detent Repair Kit, Cavities 1 & 2 Repair Kit, Handle
NEW P/N R431003221 R431003220 R431003219 R431003981
OLD P/N P -053460-00003 P -053460-00002 P -053460-00001 P -057058-00000
Repair Kit, Major Cavity 3, Graduated
R431003224
P -053460-00008
R431003223
P -053460-00007
R431003222
P -053460-00006
R431003741
P -055474-00002
Repair Kit, Major Cavity 3, 3-Way Repair Kit, Minor Cavity 3, Graduated Repair Kit, Minor Cavity 3, 3-Way
Use kit R431004972 (P -059301-00018) when cavity 3 is 3-way
1
REPAIR KIT, Common Parts REPAIR KIT, Detent REPAIR KIT, Cavities 1 & 2 REPAIR KIT, Cavity 3
BASIC KITS
REPAIR KIT, Common Parts REPAIR KIT, Cavities 1 & 2 REPAIR KIT, Cavity 3 Use kit R431004970 (P -059301-00016) when cavity 3 is 3-way
D
2
1 1 2 1
1
Use kit R431004968 (P -059301-00014) when cavity 3 is 3-way Use kit R431004969 (P -059301-00015) when cavity 3 graduated
1
2
F
REPAIR KIT, Common Parts REPAIR KIT, Detent REPAIR KIT, Cavities 1 & 2 REPAIR KIT, Cavity 3
1 - or
B
1
D
REPAIR KIT, Common Parts REPAIR KIT, Cavities 1 & 2 REPAIR KIT, Cavity 3 Use kit R431004970 (P -059301-00016) when cavity 3 is 3-way Use kit R431004971 (P -059301-00017) when cavity 3 graduated
R431004965 MAJOR REPAIR KIT (P -059301-00003) B
REPAIR KIT, Common Parts REPAIR KIT, Detent REPAIR KIT, Cavities 1 & 2 REPAIR KIT, Cavity 3 Use kit R431004968 ( -0P59301-00014) when cavity 3 is 3-way Use kit R431004969 (P -059301-00015) when cavity 3 graduated
1
MAJOR REPAIR KIT
DESCRIPTION
These repair kits renew the elastomer seals and some common wear parts of the component. On damaged or severely worn valves, additional parts may be required.
Page 16
PART NUMBER INDEX These repair kits renew the elastomer seals and some common wear parts of the component. On damaged or severely worn valves, additional parts may be required. Complete part numbers of most Flexair® Valves in service are listed numerically in the following index. For part numbers not listed, consult the factory. Major repair kits, which include necessary conversion kits, if applicable, are listed beside the complete part number of each valve. When these kits are installed as recommended, the result is a fully rebuilt, current Flexair Valve. If partial repairs are desired, see “Repair and Conversion Kits” page 16 for selection. PART NUMBER CODE NOTE: Obsolete part numbers are noted “Obs.” – for service parts only – cannot be purchased. The construction of each valve is indicated by the model designation (see “Model Designation Code”). Additional information on each valve is indicated by the suffix of the complete ptn as follows:
SUFFIX: 0000 Standard valve with a current valve unit cavity 3, if filled. The pressure range on a standard valve may range from zero to any maximum delivery pressure with the design limitations of the valve. On the nameplate of a standard valve, the 4-digit suffix (replacing the 4 zeroes) of the complete part number indicates the maximum delivery pressure in psi of the graduated valve units in cavities 1 & 2. The 1st and 2nd digits apply to cavity 1, and the 3rd and 4th to cavity 2. When the digits are: 40-95 Actual maximum pressure 10-12 Multiply times 10 for actual maximum pressure 13 Maximum pressure is 135 psi. (9.3 bar) 1 digit or none Non-standard valve with obsolete details in cavity 3, if filled (a few exceptions appear, but the major repair kits listed are appropriate). Pressure ranges listed in the Index are fixed and not stamped on the valve nameplate. 000 & 4th digit Non-standard valve with a current valve unit in cavity 3. Pressure ranges listed are fixed and not stamped on the valve nameplate. Valve OLD P/N P -052735-04545 P -052735-06060 P -052735-08080 P -052735-01111 P -052772-04545 P -052772-06060 P -052772-08080 P -052772-08011 P -052772-01111 P -052783-04545 P -052783-06060 P -052783-08080 P -052783-01111 p -052784-00000 P -052785-00000 P -052785-00001 P -052786-00000 P -052809-04040 P -052809-05050 P -052809-07070 P -052809-09595 P -052830-04040 P -052830-05050 P -052830-07070 P -052830-09595
NEW P/N R431002990 R431002991 R431002992 R431002989 R431002997 R431002998 R431002999 —R431002996 ——R431003002 R431003001 OBSOLETE OBSOLETE R431003003 OBSOLETE R431003007 —R431003008 R431003009 R431003011 —R431003012 R431003013
Repair Kit OLD P/N P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00016
NEW P/N R431004970 R431004970 R431004970 R431004970 R431004964 R431004964 R431004964 R431004964 R431004964 R431004970 R431004970 R431004970 R431004970
P -059301-00000 P -059301-00012 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00016
R431004962 R431004966 R431004964 R431004964 R431004964 R431004964 R431004970 R431004970 R431004970 R431004970
Page 17
Remarks OLD P/N
NEW P/N
P -052785-00001
R431003003
Val ve OLD P/N P -052867-00000 P -052867-00001 P -052867-00002 P -052867-00003 P -052868-00000 P -052868-00001 P -052948-00000 P -053082-04040 P -053082-05050 P -053082-07070 P -053082-09595 P -053087-00000 P -053127-05050 P -053127-06565 P -053127-09090 P -053127-01212 P -053266-00000 P -053268-04040 P -053268-05050 P -053268-07070 P -053268-09595 P -053485-04040 P -053485-05050 P -053485-07070 P -053485-09595 P -053488-00000 P -053791-00050 P -053791-00065 P -053791-00090 P -053791-00012 P -054089-00000 P -054092-05050 P -054092-06565 P -054092-09090 P -054092-01212 P -054157-05050 P -054157-06565 P -054157-09090 P -054157-01212 P -054177-00000 P -054589-00000 P -054589-00001 P -054589-00002 P -054649-05555 P -054649-07575 P -054649-01010 P -054649-01313 P -054656-00000 P -054657-05050 P -054657-06565 P -054657-09090 P -054657-01212
NEW P/N R431003020 OBSOLETE R431003021 R431003022 OBSOLETE R431003023 OBSOLETE —R431003097 ——OBSOLETE R431003110 R431003111 R431003112 R431003109 OBSOLETE ——R431003146 R431003147 —R431003239 —R431003240 OBSOLETE R431003250 —R431003251 R431003249 OBSOLETE ——R431003304 —R431003308 R431003309 R431003310 R431003307 OBSOLETE OBSOLETE OBSOLETE R431003388 ——R431003410 R431003411 R431003415 R431003417 R431003418 R431003419 R431003416
Repair Kit OLD P/N P -059301-00002
NEW P/N R431004964
P -059301-00002 P -059301-00002
R431004964 R431004964
P -059301-00002 P -059301-00016 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00003 P -059301-00003 P -059301-00003 P -059301-00003 P -059301-00001 P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00012 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00001
R431004964 R431004970 R431004971 R431004971 R431004971 R431004971 R431004964 R431004964 R431004964 R431004964 R431004964 R431004971 R431004971 R431004971 R431004971 R431004971 R431004965 R431004965 R431004965 R431004965 R431004963 R431004962 R431004962 R431004962 R431004962 R431004966 R431004971 R431004971 R431004971 R431004971 R431004964 R431004964 R431004964 R431004964 R431004963
P -059301-00002 P -059301-00003 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00003 P -059301-00003 P -059301-00003 P -059301-00003
R431004964 R431004965 R431004964 R431004964 R431004964 R431004964 R431004964 R431004965 R431004965 R431004965 R431004965
Remarks OLD P/N
NEW P/N
P -052867-00002 R431003021
Page 18
P -052868-00001 R431003023
P -052772-00000
—-
P -054173-00009
—-
P -054589-00001
—-
Val ve OLD P/N P -054658-00050 P -054658-00065 P -054658-00090 P -054658-00012 P -054699-00000 P -054700-00000 P -054701-00000 P -054707-00000 P -054725-04040 P -054725-05050 P -054725-07070 P -054725-09595 P -054726-00050 P -054726-00065 P -054726-00090 P -054726-00012 P -054727-00040 P -054727-00050 P -054727-00070 P -054727-00095 P -054728-04040 P -054728-05050 P -054728-07070 P -054728-09595 P -054729-00000 P -054730-00000 P -054731-00000 P -054732-00000 P -054733-00000 P -054734-00000 P -054735-00000 P -054736-00050 P -054736-00065 P -054736-00090 P -054736-00012 P -054737-05050 P -054737-06565 P -054737-09090 P -054737-01212 P -054738-04040 P -054738-05050 P -054738-07070 P -054738-09595 P -054766-00000 P -054770-00000 P -054775-00001 P -054775-00002 P -054776-00000 P -054776-00002 P -054777-00000 P -054777-00001 P -054777-00002 P -054785-00040
NEW P/N ——R431003422 R431003420 OBSOLETE OBSOLETE OBSOLETE R431003446 ——R431003447 R431003448 ———————————R431003449 OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE R431003450 R431003451 R431003452 ——R431009109 ——————R431003454 —OBSOLETE R431003455 —R431003456 OBSOLETE OBSOLETE ——-
Repair Kit OLD P/N P -059301-00001 P -059301-00001 P -059301-00001 P -059301-00001 P -059301-00002 P -059301-00016 P -059301-00001 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00017 P -059301-00016 P -059301-00017 P -059301-00017 P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00000 P -059301-00016 P -059301-00016 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00000 Page 19
NEW P/N R431004963 R431004963 R431004963 R431004963 R431004964 R431004970 R431004963 R431004964 R431004964 R431004964 R431004964 R431004964 R431004967 R431004967 R431004967 R431004967 R431004967 R431004967 R431004967 R431004967 R431004967 R431004971 R431004971 R431004971 R431004970 R431004970 R431004970 R431004971 R431004970 R431004971 R431004971 R431004962 R431004962 R431004962 R431004962 R431004964 R431004964 R431004964 R431004964 R431004964 R431004964 R431004964 R431004964 R431004964 R431004962 R431004970 R431004970 R431004971 R431004971 R431004971 R431004971 R431004971 R431004962
Remarks OLD P/N
NEW P/N
P -054656-00000
R431003415
Val ve OLD P/N P -054785-00050 P -054785-00070 P -054785-00095 P -054790-00045 P -054790-00060 P -054790-00080 P -054790-00011 P -054830-00000 P -054831-00000 P -054868-00000 P -054868-00001 P -054872-00000 P -055082-00000 P -055082-00001 P -055083-00000 P -055264-00000 P -055309-00000 P -055311-00000 P -055323-04545 P -055323-06060 P -055323-08080 P -055323-01111 P -055415-00000 P -055416-00040 P -055416-00050 P -055416-00070 P -055416-00095 P -055435-04040 P -055435-05050 P -055435-07070 P -055435-09595 P -055436-04040 P -055436-05050 P -055436-07070 P -055436-09595 P -055459-00000 P -055459-00001 P -055480-00000 P -055480-00001 P -055494-04545 P -055494-06060 P -055494-08080 P -055494-01111 P -055601-00000 P -055601-00001 P -055602-00000 P -055603-00000 P -055603-00001 P -055604-00001 P -055613-00001 P -055613-00002 P -055631-00001 P -055631-00002
NEW P/N —R431003457 R431003458 —R431003460 R431003461 R431003459 R431003464 R431003465 OBSOLETE R431003466 OBSOLETE OBSOLETE OBSOLETE OBSOLETE R431003685 OBSOLETE R431003687 R431003689 R431003690 R431003691 R431003688 OBSOLETE ———R431003721 ——R431003725 R431003726 ——R431003727 R431003728 OBSOLETE OBSOLETE OBSOLETE R431003748 R431003758 R431003759 R431003760 R431003757 —R431003856 OBSOLETE OBSOLETE R431003857 R431003858 R431003859 —R431003862 R431003863
Repair Kit OLD P/N P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00002 P -059301-00000 P -059301-00017 P -059301-00017 P -059301-00012 P -059301-00002 P -059301-00002 P -059301-00017 P -059301-00002 P -059301-00000 P -059301-00002 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00012 P -059301-00001 P -059301-00001 P -059301-00001 P -059301-00001 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00015 P -059301-00015 P -059301-00014 P -059301-00014 P -059301-00003 P -059301-00003 P -059301-00003 P -059301-00003 P -059301-00017 P -059301-00017 P -059301-00002 P -059301-00013 P -059301-00013 P -059301-00016 P -059301-00013 P -059301-00013 P -059301-00017 P -059301-00017 Page 20
NEW P/N R431004962 R431004962 R431004962 R431004962 R431004962 R431004962 R431004962 R431004964 R431004962 R431004971 R431004971 R431004966 R431004964 R431004964 R431004971 R431004964 R431004962 R431004964 R431004971 R431004971 R431004971 R431004971 R431004966 R431004963 R431004963 R431004963 R431004963 R431004971 R431004971 R431004971 R431004971 R431004971 R431004971 R431004971 R431004971 R431004969 R431004969 R431004968 R431004968 R431004965 R431004965 R431004965 R431004965 R431004971 R431004971 R431004964 R431004967 R431004967 R431004970 R431004967 R431004967 R431004971 R431004971
Remarks OLD P/N
NEW P/N
P -054868-00001
R431003466
P -052809-00000
—-
P -055459-00001
—-
P -055480-00001 P -055478-00000
R431003748 R431003747
P -055603-00001
R431003857
Valve OLD P/N P -055929-00000 P -055929-00001 P -055943-00000 P -055943-00001 P -055943-00002 P -055944-00000 P -055964-00000 P -056171-00040 P -056171-00050 P -056171-00070 P -056171-00095 P -056191-00000 P -056249-04040 P -056249-05050 P -056249-07070 P -056249-09595 P -056278-00000 P -056315-00000 P -056425-04040 P -056425-05050 P -056425-07070 P -056425-09595 P -057000-00000 P -057004-00000 P -057011-00000 P -057042-00000 P -057046-00000 P -057051-00000 P -057055-00000 P -057101-00000 P -057101-00001 P -057116-00000 P -057142-00000 P -057143-00000 P -057154-00000 P -057158-00000 P -057158-00001 P -057158-00002 P -057160-00000 P -057160-00001 P -057175-00000 P -057177-00000 P -057178-00000 P -057248-04040 P -057249-00000 P -057260-00000 P -057475-00000 P -057478-00000 P -057485-00000
NEW P/N OBSOLETE OBSOLETE OBSOLETE OBSOLETE R431003939 OBSOLETE OBSOLETE R431003962 ——R431003963 OBSOLETE ————OBSOLETE OBSOLETE R431003966 ———OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE —OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE —OBSOLETE R431004012 OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE
Repair Kit OLD P/N P -059301-00017 P -059301-00017 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00016 P -059301-00003 P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00018 P -059301-00018 P -059301-00018 P -059301-00018 P -059301-00018 P -059301-00018 P -059301-00019 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00003 P -059301-00019 P -059301-00000 P -059301-00017 P -059301-00000 P -059301-00017 P -059301-00015 P -059301-00012 P -059301-00012 P -059301-00002 P -059301-00003 P -059301-00001 P -059301-00019 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00017 P -059301-00017 P -059301-00018 P -059301-00013 P -059301-00013 P -059301-00016 P -059301-00003 P -059301-00016 P -059301-00002 P -059301-00015 P -059301-00013
Page 21
NEW P/N R431004971 R431004971 R431004964 R431004964 R431004964 R431004970 R431004965 R431004962 R431004962 R431004962 R431004962 R431004972 R431004972 R431004972 R431004972 R431004972 R431004972 R431004973 R431004970 R431004970 R431004970 R431004970 R431004965 R431004973 R431004962 R431004971 R431004962 R431004971 R431004969 R431004966 R431004966 R431004964 R431004965 R431004963 R431004973 R431004967 R431004967 R431004967 R431004971 R431004971 R431004972 R431004967 R431004967 R431004970 R431004965 R431004970 R431004964 R431004969 R431004967
Remarks OLD P/N
NEW P/N
P -055943-00002 P -055943-00002
R431003939 R431003939
P -057101-00001 P -053147-00000
—R431003122
P -057158-00002 P -057158-00002
——-
P -057160-00001
R431004012
P -053153-00000
R431003128
Valve OLD P/N P -055631-00003 P -055636-00001 P -055660-00000 P -055684-00000 P -055693-04545 P -055693-06060 P -055693-08080 P -055693-01111 P -055694-04545 P -055694-06060 P -055694-08080 P -055694-01111 P -055695-04545 P -055695-04545 P -055695-06060 P -055695-08080 P -055695-01111 P -055718-00000 P -055718-00001 P -055718-00002 P -055718-00003 P -055724-00000 P -055724-00001 P -055724-00002 P -055725-00000 P -055725-00001 P -055725-00003 P -055764-00000 P -055765-00000 P -055766-00000 P -055784-00000 P -055784-00001 P -055784-00002 P -055794-00000 P -055794-00001 P -055801-00000 P -055807-00000 P -055808-00000 P -055809-00000 P -055816-00000 P -055816-00002 P -055816-00003 P -055817-00000 P -055845-00000 P -055850-00000 P -055855-00000 P -055856-00000 P -055871-00000 P -055911-00000
NEW P/N R431003864 R431003866 R431003869 OBSOLETE R431003898 R431003899 R431003900 R431003897 R431003901 —R431003902 R431009012 R431003904 R431003904 —R431003905 R431003903 OBSOLETE OBSOLETE R431003912 OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE R431003920 OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE R431003923 OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE
Repair Kit OLD P/N P -059301-00017 P -059301-00017 P -059301-00002 P -059301-00016 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00017 P -059301-00002 P -059301-00000 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00002 P -059301-00012 P -059301-00016 P -059301-00002 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00003 P -059301-00000 P -059301-00013 P -059301-00014 P -059301-00002 P -059301-00003 P -059301-00019
Page 22
NEW P/N R431004971 R431004971 R431004964 R431004970 R431004964 R431004964 R431004964 R431004964 R431004970 R431004970 R431004970 R431004970 R431004970 R431004970 R431004970 R431004970 R431004970 R431004964 R431004964 R431004964 R431004964 R431004964 R431004964 R431004964 R431004970 R431004970 R431004970 R431004971 R431004964 R431004962 R431004971 R431004971 R431004971 R431004971 R431004971 R431004964 R431004966 R431004970 R431004964 R431004971 R431004971 R431004971 R431004965 R431004962 R431004967 R431004968 R431004964 R431004965 R431004973
Remarks OLD P/N
NEW P/N
P -055435-00000
—-
P -054113-00014
—-
DELETE
DELETE DELETE
DELETE
DELETE
DELETE
Valve OLD P/N P -057526-00000 P -057548-00000 P -057594-00000 P -057597-00000 P -057597-00001 P -058388-00000 P -058440-00000 P -058489-00000 P -058489-00001 P -058543-00000 P -058544-00000 P -058545-00000 P -058550-00000 P -058626-00000 P -058631-00000 P -058631-00001 P -058899-00000 P -058904-00000 P -058925-00000 P -058970-00000 P -058992-00001 P -059057-00001 P -059057-00002 P -059170-00000 P -059175-00000 P -059214-00000 P -059294-00050 P -059294-00065 P -059294-00090 P -059294-00012 p -059512-00050 p -059512-00065 p -059512-00090 p -059512-00012 P -059652-00000 P -059653-00000 P -059676-04040 P -059676-05050 P -059676-07070 P -059676-09595 P -059793-00001 P -059825-00000 P -059836-00001 P -060038-00001 P -060071-00000 P -060072-00000 P -060074-00000 P -060143-04545 P -060143-06060 P -060143-08080 P -060143-01212 P -060314-04545
NEW P/N OBSOLETE OBSOLETE OBSOLETE OBSOLETE R431004183 OBSOLETE OBSOLETE OBSOLETE R431004547 R431004604 OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE —OBSOLETE OBSOLETE R431004815 OBSOLETE —R431004891 OBSOLETE OBSOLETE OBSOLETE OBSOLETE R431004950 ——R431004949 ————OBSOLETE OBSOLETE ———R431005208 —OBSOLETE R431005264 OBSOLETE OBSOLETE OBSOLETE OBSOLETE R431005399 R431005400 R431005401 ——-
Repair Kit OLD P/N P -059301-00017 P -059301-00013 P -059301-00001 P -059301-00014 P -059301-00014 P -059301-00000 P -059301-00019 P -059301-00013 P -059301-00017 P -059301-00002 P -059301-00000 P -059301-00002 P -059301-00000 P -059301-00015 P -059301-00002 P -059301-00002 P -059301-00019 P -059301-00019 P -059301-00017 P -059301-00000 P -059301-00017 P -059301-00019 P -059301-00018 P -059301-00017 P -059301-00019 P -059301-00019 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00012 P -059301-00012 P -059301-00012 P -059301-00012 P -059301-00018 P -059301-00019 P -059301-00018 P -059301-00018 P -059301-00018 P -059301-00018 P -059301-00003 P -059301-00000 P -059301-00016 P -059301-00017 P -059301-00016 P -059301-00016 P -059301-00003 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 Page 23
NEW P/N R431004971 R431004967 R431004963 R431004968 R431004968 R431004962 R431004973 R431004971 R431004964 R431004962 R431004964 R431004962 R431004969 R431004964 R431004964 R431004973 R431004973 R431004971 R431004962 R431004971 R431004973 R431004972 R431004971 R431004973 R431004973 R431004969 R431004969 R431004969 R431004969 R431004966 R431004966 R431004966 R431004966 R431004972 R431004973 R431004972 R431004972 R431004972 R431004972 R431004965 R431004962 R431004970 R431004971 R431004970 R431004970 R431004965 R431004971 R431004971 R431004971 R431004971 R431004971
Remarks OLD P/N P -058489-00001
NEW P/N R431004547
P -057597-00001
R431004183
P -058489-00001
R431004547
P -063044-00000
—-
P -056249-04040 P -056249-05050 P -056249-07070 P -056249-09595
————-
Valve OLD P/N P -060314-06060 P -060314-08080 P -060314-01111 P -060362-00000 P -060363-04040 P -060363-05050 P -060363-07070 P -060363-09595 P -060399-00055 P -060399-00075 P -060399-00010 P -060399-00013 P -060418-00050 P -060418-00065 P -060418-00090 P -060418-00012 P -060480-00001 P -060583-00000 P -060650-05500 P -060650-07500 P -060650-01000 P -060650-01300 P -060653-00000 P -060654-00000 P -060655-00000 P -060658-00000 P -060738-00000 P -060750-05050 P -060750-06565 P -060750-09090 P -060750-01212 P -060779-00000 P -060826-00055 P -060826-00075 P -060826-00010 P -060826-00013 P -060830-00000 P -060838-04500 P -060838-06000 P -060838-08000 P -060838-01100 P -060851-00000 P -060881-00000 P -060893-04545 P -060893-06060 P -060893-08080 P -060893-01111 P -060897-00000 P -060955-00000 P -060956-00000 P -060956-00001 P -060979-00000 P -060983-00000
NEW P/N ———————R431005490 ————————OBSOLETE —————OBSOLETE OBSOLETE OBSOLETE OBSOLETE R431005570 ————OBSOLETE ————OBSOLETE R431005590 R431005591 —R431005589 OBSOLETE OBSOLETE R431005613 ———OBSOLETE R431005630 R431005631 —OBSOLETE OBSOLETE
Repair Kit OLD P/N P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00013 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00001 P -059301-00001 P -059301-00001 P -059301-00001 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00018 P -059301-00000 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00019 P -059301-00003 P -059301-00003 P -059301-00012 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00016 P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00000 P -059301-00003 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00019 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00014 P -059301-00017 P -059301-00017 P -059301-00019 P -059301-00015 P -059301-00013 Page 24
NEW P/N R431004971 R431004971 R431004971 R431004967 R431004971 R431004971 R431004971 R431004971 R431004963 R431004963 R431004963 R431004963 R431004969 R431004969 R431004969 R431004969 R431004972 R431004962 R431004969 R431004969 R431004969 R431004969 R431004973 R431004965 R431004965 R431004966 R431004964 R431004964 R431004964 R431004964 R431004964 R431004970 R431004962 R431004962 R431004962 R431004962 R431004965 R431004967 R431004967 R431004967 R431004967 R431004973 R431004971 R431004971 R431004971 R431004971 R431004971 R431004968 R431004971 R431004971 R431004973 R431004969 R431004967
Remarks OLD P/N
NEW P/N
Valve OLD P/N P -060987-00000 P -060988-00000 P -061003-00000 P -061057-00000 P -061058-00000 P -061163-00000 P -061164-00000 P -061168-00000 P -061198-00000 P -061222-00000 P -061237-00050 P -061237-00065 P -061237-00090 P -061237-00012 P -061276-00000 P -061472-05050 P -061472-06565 P -061472-09090 P -061472-01212 P -061524-00000 P -061559-05050 P -061559-06565 P -061559-09090 P -061559-01212 P -061563-00050 P -061563-00065 P -061563-00090 P -061563-00012 P -061641-00000 P -061661-05555 P -061661-07575 P -061661-01010 P -061661-01313 P -061690-04040 P -061690-05050 P -061690-07070 P -061690-09595 P -061740-00000 P -061746-04000 P -061746-05000 P -061746-07000 P -061746-09500 P -061751-05555 P -061751-07575 P -061751-01010 P -061751-01313 P -061856-05050 P -061856-06565 P -061856-09090 P -061856-01212
NEW P/N OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE ————————R431005723 —R431005780 ——R431005779 OBSOLETE ——————R431005794 ——————————OBSOLETE ————————————-
Repair Kit OLD P/N P -059301-00017 P -059301-00019 P -059301-00018 P -059301-00013 P -059301-00018 p -059301-00003 P -059301-00018 P -059301-00002 P -059301-00002 P -059301-00017 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00002 P -059301-00019 P -059301-00019 P -059301-00019 P -059301-00019 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00017 P -059301-00018 P -059301-00018 P -059301-00018 P -059301-00018 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00003 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00019 P -059301-00019 P -059301-00019 P -059301-00019
Page 25
NEW P/N R431004971 R431004973 R431004972 R431004967 R431004972 R431004965 R431004972 R431004964 R431004964 R431004971 R431004969 R431004969 R431004969 R431004969 R431004964 R431004973 R431004973 R431004973 R431004973 R431004971 R431004971 R431004971 R431004971 R431004971 R431004967 R431004967 R431004967 R431004967 R431004971 R431004972 R431004972 R431004972 R431004972 R431004964 R431004964 R431004964 R431004964 R431004965 R431004969 R431004969 R431004969 R431004969 R431004964 R431004964 R431004964 R431004964 R431004973 R431004973 R431004973 R431004973
Remarks OLD P/N
NEW P/N
Valve OLD P/N P -061868-00000 P -061925-00000 P -061926-00000 P -061927-00000 P -061965-00000 P -062046-00045 P -062046-00060 P -062046-00080 P -062046-00011 P -062118-00000 P -062179-00000 P -062180-00000 P -062221-00000 P -062224-04040 P -062224-05050 P -062224-07070 P -062224-09595 P -062232-05555 P -062232-07575 P -062232-01010 P -062232-01313 P -062424-00000 P -062435-04545 P -062435-06060 P -062435-08080 P -062435-01111 P -062560-00000 P -062584-00000 P -062616-04545 P -062616-06060 P -062616-08080 P -062616-01111 P -062672-00000 P -062740-00000 P -062799-04040 P -062799-05050 P -062799-07070 P -062799-09595 P -062870-00000 P -062901-04545 P -062901-06060 P -062901-08080 P -062901-01111 P -063041-00000 P -063044-05555 P -063044-07575 P -063044-01010 P -063044-01313 P -063303-04040 P -063303-05050
NEW P/N —R431005921 R431005922 R431005923 R431005926 ————OBSOLETE OBSOLETE OBSOLETE OBSOLETE ———————R431006029 R431006054 ———R431006055 OBSOLETE OBSOLETE R431006088 —R431006089 —OBSOLETE R431006123 ——R434002108 —OBSOLETE —R431006140 R431006141 —OBSOLETE ——R431006172 R431006173 —R431006214
Repair Kit OLD P/N P -059301-00002 P -059301-00017 P -059301-00002 P -059301-00002 P -059301-00003 P -059301-00001 P -059301-00001 P -059301-00001 P -059301-00001 P -059301-00012 P -059301-00002 P -059301-00017 P -059301-00016 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00017 P -059301-00019 P -059301-00019 P -059301-00019 P -059301-00019 P -059301-00018 P -059301-00002 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00016 P -059301-00003 P -059301-00018 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00019 P -059301-00019 P -059301-00019 P -059301-00019 P -059301-00003 P -059301-00019 P -059301-00019 P -059301-00019 P -059301-00019 P -059301-00019 P -059301-00019
Page 26
NEW P/N R431004964 R431004971 R431004964 R431004964 R431004965 R431004963 R431004963 R431004963 R431004963 R431004966 R431004964 R431004971 R431004970 R431004971 R431004971 R431004971 R431004971 R431004964 R431004964 R431004964 R431004964 R431004971 R431004973 R431004973 R431004973 R431004973 R431004972 R431004964 R431004970 R431004970 R431004970 R431004970 R431004965 R431004972 R431004971 R431004971 R431004971 R431004971 R431004971 R431004973 R431004973 R431004973 R431004973 R431004965 R431004973 R431004973 R431004973 R431004973 R431004973 R431004973
Remarks OLD P/N
NEW P/N
Valve OLD P/N P -063303-07070 P -063303-09595 P -063355-00000 P -063406-00000 P -063409-00000 P -063426-00000 P -063484-00000 P -063551-00000 P -063555-00000 P -063885-00000 P -063925-00000 P -063935-00000 P -063938-04040 P -063938-05050 P -063938-07070 P -063938-09595 P -063974-00000 P -064004-00000 P -064005-00040 P -064005-00050 P -064005-00070 P -064005-00095 P -064006-00000 P -064252-00000 P -064315-00000 P -064455-00000 P -064597-00000 P -064598-00000 P -064649-00000 P -064653-00000 P -064688-00000 P -064745-00000 P -064751-00000 P -064769-00000 P -064770-00000 P -064810-04545 P -064810-06060 P -064810-08080 P -064810-01111 P -064811-04545 P -064811-06060 P -064811-08080 P -064811-01111 P -064824-00000 P -064852-00000 P -064871-00000
NEW P/N —R431006215 —OBSOLETE OBSOLETE OBSOLETE OBSOLETE R431006297 R431006298 —R431006314 ————R431006315 OBSOLETE —————OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE R431006467 OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE ——R431006494 —R431006495 ———OBSOLETE OBSOLETE R431006511
Repair Kit OLD P/N P -059301-00019 P -059301-00019 P -059301-00013 P -059301-00013 P -059301-00017 P -059301-00003 P -059301-00002 P -059301-00017 P -059301-00003 P -059301-00019 P -059301-00003 P -059301-00019 P -059301-00018 P -059301-00018 P -059301-00018 P -059301-00018 P -059301-00002 P -059301-00002 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00018 P -059301-00019 P -059301-00000 P -059301-00003 P -059301-00002 P -059301-00017 P -059301-00002 P -059301-00012 P -059301-00018 P -059301-00015 P -059301-00019 P -059301-00019 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00003 P -059301-00018 P -059301-00003
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NEW P/N R431004973 R431004973 R431004967 R431004967 R431004971 R431004965 R431004964 R431004971 R431004965 R431004973 R431004965 R431004973 R431004972 R431004972 R431004972 R431004972 R431004964 R431004964 R431004969 R431004969 R431004969 R431004969 R431004969 R431004972 R431004973 R431004962 R431004965 R431004964 R431004971 R431004964 R431004966 R431004972 R431004969 R431004973 R431004973 R431004964 R431004964 R431004964 R431004964 R431004964 R431004964 R431004964 R431004964 R431004965 R431004972 R431004965
Remarks OLD P/N
NEW P/N
Valve OLD P/N P -064873-00050 P -064873-00065 P -064873-00090 P -064873-00012 P -064918-00000 P -064931-00000 P -064932-00000 P -064981-00000 P -065020-00000 P -065021-00000 P -065026-00000 P -065098-04545 P -065098-06060 P -065098-08080 P -065098-01111 P -065161-00000 P -065162-00000 P -065175-00000 P -065220-00000 P -065221-00001 P -065222-00000 P -065226-00000 P -065263-00000 P -065350-00000 P -065437-00050 P -065437-00065 P -065437-00090 P -065437-00012 P -065450-00000 P -065466-00000 P -065470-00000 P -065471-00000 P -065522-01270 P -065600-00000 P -065681-00000 P -065682-00000 P -065708-00000 P -065709-00000 P -065714-00000 P -065838-04545 P -065838-06060 P -065838-08080 P -065838-01111 P -065844-00000 P -066306-00000 P -066422-00000 P -066431-00000 P -066458-00000 P -066556-00000 P -066610-00000
NEW P/N —————R431006537 R431006538 OBSOLETE OBSOLETE R431006558 OBSOLETE —————OBSOLETE OBSOLETE OBSOLETE R431006577 R431006578 OBSOLETE R431006586 OBSOLETE ————OBSOLETE —OBSOLETE OBSOLETE R431006639 OBSOLETE R431006664 OBSOLETE OBSOLETE R431006666 R431006667 ————OBSOLETE OBSOLETE OBSOLETE OBSOLETE —OBSOLETE OBSOLETE
Repair Kit OLD P/N P -059301-00014 P -059301-00014 P -059301-00014 P -059301-00014 P -059301-00002 P -059301-00003 P -059301-00019 P -059301-00014 P -059301-00018 P -059301-00017 P -059301-00019 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00019 P -059301-00002 P -059301-00017 P -059301-00002 P -059301-00003 P -059301-00017 P -059301-00002 P -059301-00014 P -059301-00002 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00018 P -059301-00019 P -059301-00016 P -059301-00016 P -059301-00017 P -059301-00017 P -059301-00002 P -059301-00019 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00017 P -059301-00002 P -059301-00019 P -059301-00016 P -059301-00012 P -059301-00002 P -059301-00002 P -059301-00019
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NEW P/N R431004968 R431004968 R431004968 R431004968 R431004964 R431004965 R431004973 R431004968 R431004972 R431004971 R431004973 R431004971 R431004971 R431004971 R431004971 R431004973 R431004964 R431004971 R431004964 R431004965 R431004971 R431004964 R431004968 R431004964 R431004969 R431004969 R431004969 R431004969 R431004972 R431004973 R431004970 R431004970 R431004971 R431004971 R431004964 R431004973 R431004971 R431004971 R431004971 R431004971 R431004971 R431004971 R431004971 R431004964 R431004973 R431004970 R431004966 R431004964 R431004964 R431004973
Remarks OLD P/N
NEW P/N
Valve OLD P/N P -066627-00000 P -066779-00000 P -066919-00000 P 066981-00000 P 066981-00001 P -067135-00000 P -067558-00000 P -067586-00040 P -067586-00050 P -067586-00070 P -067586-00095 P -067587-00040 P -067587-00050 P -067587-00070 P -067587-00095 P -067906-00000 P -068569-00000 P -068981-00000 P -068992-00000
NEW P/N OBSOLETE OBSOLETE OBSOLETE ——OBSOLETE R431007219 ———————R431007232 OBSOLETE ———-
Repair Kit OLD P/N P -059301-00002 P -059301-00018 P -059301-00002 P -059301-00002 P -059301-00002 P -059301-00003 P -059301-00002 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00015 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00013 P -059301-00017 P -059301-00012 P -059301-00019
Page 29
NEW P/N R431004964 R431004972 R431004964 R431004964 R431004964 R431004965 R431004964 R431004969 R431004969 R431004969 R431004969 R431004967 R431004967 R431004967 R431004967 R431004967 R431004971 R431004966 R431004973
Remarks OLD P/N
NEW P/N
NOTICE TO PRODUCT USERS 1. WARNING: FLUID MEDIA Bosch Rexroth pneumatic devices are designed and tested for use with filtered, clean, dry, chemical free air at pressures and temperatures within the specified limits of the device. For use with media other than air or for human life support systems, Bosch Rexroth must be consulted. Hydraulic cylinders are designed for operation with filtered, clean, petroleum based hydraulic fluid; operation using fire-resistant or other special types of fluids may require special packing and seals. Consult the factory. 2. WARNING: MATERIAL COMPATIBILITY Damage to product seals or other parts caused by the use of noncompatible lubricants, oil additives or synthetic lubricants in the air system compressor or line lubrication devices voids Bosch Rexroth's warranty and can result in product failure or other malfunction. See lubrication recommendations below. AIR LINE LUBRICANTS! In service higher than 18 cycles per minute or with continuous flow of air through the device, an air line lubricator is recommended.* (Do not use line lubrication with vacuum products.) However, the lubricator must be maintained since the oil will wash out the grease, and lack of lubrication will greatly shorten the life expectancy. The oils used in the lubricator must be compatible with the elastomers in the device. The elastomers are normally BUNA-N, NEOPRENE, VITON, SILICONE and HYTREL. Bosch Rexroth recommends the use of only petroleum based oils without synthetic additives, and with an aniline point between 180° F and 210° F. COMPRESSOR LUBRICANTS! All compressors (with the exception of special "oil free" units) pass oil mist or vapor from the internal crankcase lubricating system through to the compressed air. Since even small amounts of non-compatible lubricants can cause severe seal deterioration (which could result in component and system failure) special care should be taken in selecting compatible compressor lubricants. It is recommended that users review the National Fluid Power Association "Recommended Guide Lines For Use Of Synthetic Lubricants In Pneumatic Fluid Power Systems" (NFPA T1.9.21978). 3. WARNING: INSTALLATION AND MOUNTING The user of these devices must conform to all applicable electrical, mechanical, piping and other codes in the installation, operation or repair of these devices.
INSTALLATION ! Do not attempt to install, operate or repair these devices without proper training in the technique of working on pneumatic or hydraulic systems and devices, unless under trained supervision. Compressed air and hydraulic systems contain high levels of stored energy. Do not attempt to connect, disconnect or repair these products when a system is under pressure. Always exhaust or drain the pressure from a system before performing any service work. Failure to do so can result in serious personal injury. MOUNTING! Devices should be mounted and positioned in such a manner that they cannot be accidentally operated. 4. WARNING: APPLICATION AND USE OF PRODUCTS The possibility does exist for any device or accessory to fail to operate properly through misuse, wear or malfunction. The user must consider these possibilities and should provide appropriate safe guards in the application or system design to prevent personal injury or property damage in the event of a malfunction. 5. WARNING: CONVERSION, MAINTENANCE AND REPAIR When a device is disassembled for conversion to a different configuration, maintenance or repair, the device must be tested for leakage and proper operation after being reassembled and prior to installation. MAINTENANCE AND REPAIR! Maintenance periods should be scheduled in accordance with frequency of use and working conditions. All Bosch Rexroth products should provide a minimum of 1,000,000 cycles of maintenance free service when used and lubricated as recommended. However, these products should be visually inspected for defects and given an "in system" operating performance and leakage test once a year. Where devices require a major repair as a result of the one million cycles, one year, or routine inspection, the device must be disassembled, cleaned, inspected, parts replaced as required, rebuilt and tested for leakage and proper operation prior to installation. See individual catalogs for specific cycle life estimates. 6. PRODUCT CHANGES Product changes including specifications, features, designs and availability are subject to change at any time without notice. For critical dimensions or specifications, contact factory. *Many Bosch Rexroth pneumatic valves and cylinders can operate with or without air line lubrication; see individual sales catalogs for details.
LIMITATIONS OF WARRANTIES & REMEDIES Bosch Rexroth warrants its products sold by it to be free from defects in material and workmanship to the following: For twelve months after shipment Bosch Rexroth will repair or replace (F.O.B. our works), at its option, any equipment which under normal conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge will be made for labor with respect to defects covered by this Warranty, provided that the work is done by Bosch Rexroth or any of its authorized service facilities. However, this Warranty does not cover expenses incurred in the removal and reinstallation of any product, nor any downtime incurred, whether or not proved defective. All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the part replaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims must be submitted within thirty days of the failure or be subject to rejection. This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also excludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This Warranty sets out the purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise. Neither, Bosch Rexroth nor any of its affiliates will be liable for consequential or incidental damages or other losses or expenses incurred by reason of the use or sale of such products. Our liability (except as to title) arising out of the sale, use or operation of any product or parts, whether on warranty, contract or negligence (including claims for consequential or incidental damage) shall not in any event exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all such liability is terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER FOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE. No attempt to alter, amend or extend this Warranty shall be effective unless authorized in writing by an officer of Bosch Rexroth Corporation. Bosch Rexroth reserves the right to discontinue manufacture of any product, or change product materials, design or specifications without notice.
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Bosch Rexroth Corporation Pneumatics 1953 Mercer Road Lexington, KY 40511-1021 Telephone (859) 254-8031 Facsimile (859) 254-4188
[email protected] www.boschrexroth-us.com/brp
International offices: Asia: China India Japan Malaysia
Russia Singapore South Korea
Australia Europe: Austria Belgium Bulgaria Czech Republic Denmark Finland France Germany Greece Hungary Italy United Kingdom
Netherlands Norway Poland Portugal Romania Slovakia Spain Sweden Switzerland Turkey Ukraine
North America: Canada Mexico
United States
South America: Argentina Brazil
Venezuela
Factory Automation Regional sales offices: Central Bosch Rexroth Corporation 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Telephone (847) 645-3600 Facsimile (847) 645-0804 Great Lakes Bosch Rexroth Corporation 2730 Research Drive Rochester Hills, MI 48309 Telephone (248) 393-3330 Facsimile (248) 393-2893 Northeast Bosch Rexroth Corporation 99 Rainbow Road East Granby, CT 06026-0000 Telephone (860) 844-8377 Facsimile (860) 844-8595 Bosch Rexroth Corporation 2315 City Line Road Bethlehem, PA 18017-2131 Telephone (610) 694-8300 Facsimile (610) 694-8467 Southeast Bosch Rexroth Corporation 14001 South Lake Drive Charlotte, NC 28273-5544 Telephone (704) 583-4338 Facsimile (704) 583-0523 West Bosch Rexroth Corporation 11 Goddard Irvine, CA 92618-4600 Telephone (949) 450-2777 Facsimile (949) 450-2790
©2008 Bosch Rexroth Corporation
North American offices: Bosch Rexroth Corporation Corporate Headquarters 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Telephone (847) 645-3600 Facsimile (847) 645-0804 Bosch Rexroth Corporation Industrial Hydraulics 2315 City Line Road Bethlehem, PA 18017-2131 Telephone (610) 694-8300 Facsimile (610) 694-8467 Bosch Rexroth Corporation Electric Drives and Controls 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Telephone (847) 645-3600 Facsimile (847) 645-6201 Bosch Rexroth Corporation Linear Motion and Assembly Technologies 816 E. Third Street Buchanan, MI 49107 Telephone (269) 695-0151 Facsimile (269) 695-5363 14001 South Lakes Drive Charlotte, NC 28273 Telephone (800) 438-5983 Facsimile (704) 583-0523 Bosch Rexroth Corporation Mobile Hydraulics 145 Southchase Boulevard Fountain Inn, SC 29644-9018 Telephone (864)967-2777 Facsimile (864)962-5338
Bosch Rexroth Canada 3426 Mainway Drive Burlington, Ontario L7M 1A8 Telephone (905) 335-5511 Facsimile (905) 335-4184 www.boschrexroth.ca Bosch Rexroth, S.A. de C.V. Calle Neptuno # 72 Unidad Industrial Vallejo CP 07700 Mexico, D.F. Telephone (555) 754-1711 Facsimile (555) 752-5943
Further contacts: www.boschrexroth.com/addresses
The data specified herein only serves to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. ©This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Corp. Without their consent it may not be reproduced or given to third parties.
Printed in the United States SM-800.40 (Supercedes B4-72.03) December 2008
