Simple Handmade Garden Furniture

step-by-step e kend projects

Philip and

Kate Haxell

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I

23 step-by-step weekend projects Philip and Kate Haxell

CICO BOOKS London

Contents

Perfect Planters

7

Chunky Bamboo Planter

8

Auricula Plant Theatre

11

Decorated Planter

16

Wall -hanging Pot Holders

18

Hanging Basket Ladder

20

Relaxing in the Garden

23

Garden Chair

24

Draughts Table

31

Building Block Chair & Table

34

Barbecue Table

40

Loveseat

46

For Ann, Colin, Jackie , John and Michael First published in Great Britain in 2002 by Cico Books 32 Great Sutton Street London EC1V ONB Text copyright© Philip and Kate Haxell 2002 Photographs copyright© Cico Books 2002 Illustrations copyright © Cico Books 2002 The right of Philip and Kate Haxe ll to be identified as the authors of this work has been asserted by them in accordance with the Copyright, Designs and Patents Act 1988. All rights reserved. No part of this manuscript may be reproduced, stored in or introduced into a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of the copyright holder. 10987654321 A CIP catalogue record for this book is available from the British Library ISBN 1 903116 46 5 (hardback) Editor: Kate Haxell Photographer: Lucinda Symons Stylist: Denise Brock Designer: Roger Daniels Printed and bound in Singapore by Tien Wah Press

The Potting Shed

53

Tool Rack

55

Tool Caddy

58

Hanging Shelves

62

Potting Bench

67

A Rustic Retreat

73

Picket Bench

75

Herb Table

81

Seat for a Child's Swing 82 Oriental Arbour

86

Willow Screen

92

Finishing Touches

95

Yin- Yang Bird Table

96

Finishing Techniques

112

Template Techniques

114 116

Sundial

100

Boot Scraper

104

Toolbox

Drinks Tray

106

Templates Safety and Measurements

Techniques

108

Core Techniques

108

Materials and Glossary

Further Techniques

110

Acknowledgements

127 128

Introduction For so many of us our gardens are now an extension

for inside our home and decided to do the same for

of our homes; we eat in them, work in them, play in

our garden. Hence this book, which is full of

them, relax in them - we also decorate them.

interesting and original projects, some of which will

Garden centres and DIY shops are now full of

enhance your own garden, whether it is a rustic

furniture and ornaments for the garden and there is

cottage plot or an urban city yard.

a wide range of weatherproof paints and stains

There is a wide range of projects in this book,

available with which you can personalize your

from very simple ones, perfect for beginners to

fences and benches.

woodworking, to more involved pieces. Some of the

Keen to turn our own new garden into an

furniture projects have a lot of steps- but don't be

outdoor room, we started looking at garden

put off. No project requires any special woodworking

furniture. However, we were disappointed in the

skills, just care and attention in cutting and fixing.

design and quality on offer at the cheaper end of the

Read the steps through carefully and consult the

market, and horrified at the price we had to pay for

comprehensive techniques section at the back of the

items at the top end. We had already made furniture

book before you start a project. If you are unsure of

a technique, simply practice it first on an offcut of

complement your own garden and planting

wood before embarking on the actual piece.

schemes. Always use the best weatherproof paints

You don't need lots of expensive equipment to

and stains you can get, and remember that any

make these projects; have a look at the Toolbox on

softwood furniture is not completely hardy. You

page 116 and just buy the tools you need to get

should re-varnish it each year and store it in a shed

started. As you progress, and hopefully become

or basement during the winter months.

increasingly enthusiastic, you can invest in more equipment as you need it. It is a good idea to borrow

So, get making and soon you will be able to relax in your garden and enjoy the fruits of your labours.

or hire an expensive tool before you buy to make sure that you are happy using it. Always follow the safety instructions that accompany a tool carefullytaking risks or cutting corners can lead to trouble. We have made suggestions as to decorating the projects, but, of course, you can finish them to

PHILIP AND KATE HAXELL

Perfect Planters Planters and decorative pots add character and depth to garden spaces. Decorate these practical, attractive centrepieces to complement the flowers that you fill them with.

8

Perfect Planters

Chunky Bamboo Planter Original and so simple to make, this planter will hold a range of small plants in a stylish display. Alternatively, plant it with herbs to make a miniature kitchen garden.

YOU WILL NEED Thick bamboo

• 1 length: 1000mm (39in) • 1 length: 800mm (32in) • 1 length: 600mm (24in) • 1 length: 400mm (16in) • 1 length: 200mm (8in) • Tape measure • Crosscut saw • Chisel • Mallet • Drill • 4mm (Vain) drill bit Thick copper wire

• 2 lengths: 600mm (24in) • 1 length: 500mm (20in) • 1 length : 400mm (16in) • 1 length : 300mm (12in) • Pin-nosed pliers

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...

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Chunky Bamboo Planter 9

a

The internal membranes of

EJ

2

Using a 4mm (Vain) drill bit (see Core

3

Drill holes in the 800mm

th e bamboo wi ll hold earth for

Techniques, page 108), drill aligning holes in

(32in) length of bam_boo in the

pl ants. If a membrane runs too

opposite sides of the 1OOOmm (39in) length of

same way. Always working

near the top, you can chip it

bamboo. The first pair of holes should be 50mm

from the base up, continue to

away with a chisel and mallet

(2in) up from the base, the second pair 100mm

drill pairs of holes in the other

(see Further Techniques, page

(4in) further up and then a pair every 200mm

lengths of bamboo . Obviously,

112) to create enough depth.

(Sin) until you have five pairs of holes.

as the lengths of bamboo get shorter, there will be fewer pairs of holes in each length.

TIP

TIP

To feed the wire through

Using a pair of pin-nosed

the holes, position the

pliers, twist the ends of the

bamboo with a light behind

wire into small curls for a

it. Look through the hole

stylish finishing touch.

on one side and feed the wire through the hole on the other side, then toward you and through the nearer hole. Wear safety glasses so that the wire doesn 't poke you in the eye.

4

Wire the lengths of bamboo together. Bend over 50mm (2in) of one end of the 600mm

(24in) length of wire at right angles, then thread the other end through the lowest pair of aligning holes in the 1OOOmm (39in) length of bamboo (see tip above). Stand the 800mm (32in) length of bamboo next to the 1000mm (39in) length and thread the straight end of the wire through the lowest holes. Bend over one end of the second 600mm (24in) length of wire and thread it through the next pairs of holes up in both lengths of bamboo. Continue, using progressively shorter lengths of wire, until the two pieces are wired together through all the holes. Working from the bottom up, thread the wires through the holes in the 600mm (24in) length of bamboo. Continue until all the pieces of bamboo are wired together. Push them up tightly against each other and bend over the free ends of the wire (see tip above) .

11

Auricula Plant Theatre Whether you stand it in a conservatory or in the garden, this planter provides the perfect auditorium for a colourful display. Paint it to tone with the flowers you choose.

YOU WILL NEED

1

Sides

(see Core

Waterproof plywood

• 1 piece: 750x800x 12mm (291/2 X 311/2 X 1J2in)

• Shelf templates on page 118 • Jigsaw • Tape measure • Pencil

Shelves

• Drill

Waterproof plywood

• 4.5mm (3/16in) drill bit

• 1 piece: 890x670x12mm (35 X 261/2 X 1J2in)

Using a jigsaw

Techniques, page 108), cut the side piece of plywood diagonally into two triangles.

• Countersink bit • Wood glue

Birch ply

Screws

• 1 piece: 955 x 100 x 4mm (371/2 X 4 X 1/sin)

2

• 32: 25mm (1 in)

750mm (291J2in)

• Screwdriver

side of both

• Pinning gun

triangles,

• 16mm (%in) pins

measure and

• 120-grit sandpaper

mark vertical

• Sanding block

pencil lines at

• Tenon saw

115mm (41J2in),

• Masking tape

280mm (11 in)

• 1 piece: 800 x 100 x 4mm (311J2x4x%in) • 1 piece: 500x100x4mm (191/2 X 4 X 1/sin) • 1 piece: 350 x 75x4mm (141/2 x 2 7/s x 1/sin) Quadrant

• 2 lengths: 76 x 12mm (3 x 1J2in) Half-round dowel

• 2 lengths: 1110x12mm (43% x 1J2in)

• Filler • Primer • Waterproof paint

On the

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y

and 475mm (187/sin) from the 800mm (311f2in) side. Extend the pencil lines up

• Paintbrush to meet the sloping side. At the top of the longest line cut a slot 75 x 4mm (27fs x Vain); this can be achieved by jigsawing 75mm (27/sin) down the line and then jigsawing down again, right next to the first line. On the next two lines cut 100 x 4mm (4 x Vain) slots in the same way.

12

Perfect Planters

3

On both triangles, draw a horizontal line from

the bottom of each slot, at right angles to the slot, extending across to the 800mm (311J2in) side of the triangle. Draw a parallel line 6mm (%in) above each horizontal line to give three pairs of parallel lines. The remainder of this step is worked on the upper line only of these pairs of lines. On the line from the top slot, pre-drill and

-/

countersink (see Core Techniques, page 109) a 4.5mm (3!16in) hole 50mm (2in) from each end. On the li ne from the middle slot, pre-drill and countersink three 4.5mm (3/16) holes, with one

/

hole 50mm (2in) from each end and one hole evenly spaced between them. On the line from the lowest slot, pre-drill and countersink four 4.5mm (3/16) holes, with one hole 50mm (2in) from each end and two holes evenly spaced between them.

..

Draw a line along the 750mm (291/2in) side of both triangles, 6mm (%in) up from the edge. Predrill and countersink five 4.5mm (3!16in) holes, with one hole 50mm (2in) from each end and three more evenly spaced between them . Make sure that you countersink the holes on the outside face of each triangle.

4

Lay out the

two triangles, countersunk-side down, with the two 800mm (31V2in) sides butted together. Working on these 800mm (311J2in) sides and using a jigsaw, cut a 12 mm- (%in-) wide strip off the triangle on the left. On the triangle on the right, draw two lines, parallel to and 6mm (%in) and 12mm (V2in) in from the edge. On the 6mm (%in) line, pre-drill and

5

countersink five 4.5mm (3!16in) holes, with one hole

onto the waterproof plywood (see Template Techniques, page

70mm (2%in) from each end and three more evenly

114) in the arrangement shown above. Using a jigsaw, cut out

spaced between them.

the shapes.

Enlarge the shelf templates by 400 % and transfer them

Auricula Plant Theatre

6

Glue and screw (see Core Techniques, page

109) the largest shelf to the bottom of the smaller triangle, aligning the back edge of the triangle with the corner of the shelf. Drive screws through the pre-drilled holes in the triangle into the edge of the shelf; do this carefully to avoid splitting the wood .

Stand the triangle up so that - rests on the shelf. Glue and screw the larger triangle to the sm aller one, lapping the back edge of the larger triangle over -he back edge of the smaller one. Drive screws through the pre-drilled holes in the larger :riangle into the edge of the sm aller one and into edge of he bottom shelf.

13

14

Perfect Planters

8

Glue and screw the second largest shelf in

9

Glue and screw the remaining two shelves in

position above the bottom one. Align the shelf

position in the same way. The front edges of the top

with the lower pencilled line and drive screws

three shelves should all align with the relevant slots.

through the pre-drilled holes in the triangles into the edge of the shelf.

TIP Leave the pieces of ply to soak in a bath of cold water the night before you want to use them. They will be far more flexible when wet.

10

Glue and pin (see Further Techniques , page

11

Glue and pin the longest piece of birch

112) a length of quadrant to each side of the

ply to the front edge of the bottom shelf.

bottom shelf, with one flat face aligned with the

Start in the middle and work out to one side

front edge of the shelf and the other against the

and then the other. At each end, glue and pin

side of the plant theatre .

the birch ply to the length of quadrant.

Auricula Plant Theatre

13

When the glue is dry (approximately 30

minutes), using a tenon saw (see Core Techniques , page 108) , cut off the excess birch

ply sticking out of the slots.

2

Spread glue in the slots at each end of the

next shelf up . Slide the ends of the secondlongest piece of birch ply into the slots. Gently press the middle of the ply until it touches the edge of the shelf. Glue and pin the ply to the fro nt of the shelf as before. Pin the remaining two pieces of ply to the upper shelves in the same way.

15

Hold a length of half-round dowel in place

along the front edge of a triangle. Mark a vertical line on the dowel at the top of the triangle and, using a

4

At the top of the triangle, one point sticks

tenon saw, cut along it. Repeat on the other triangle.

up above the other. Following the line of the

Glue both pieces on, using strips of masking tape to

lower side, sand (see Finishing Techniques, page

hold the dowel in place while the glue dries . Fill all

114) the protruding point down to make one

screw holes, sand the whole plant theatre and prime

smooth, central point.

it, then paint it with two coats of waterproof paint (see Finishing Techniques, page 114).

15

16 Perfect Planters

Decorated Planter Why not make your own planter to show off a display of herbs or your favourite plants? Simple to make, it can also be personalized easily by drilling a row of decorative holes or adding bands of mosaic tiles.

Trough

• Drill

Pine board

• 4.5mm (3/1Gin) drill bit

• 2 pieces: 600 x 250 x 18mm (24 X 10 X%in)

• Countersink bit

• 2 pieces: 250 x 250 x 18mm (10x10x%in) Timber

• Tape measure Screws

• 40: 40mm (15fain)

• 8 pieces: 250 x 50 x 18mm (10 X 2 X%in)

• Screwdriver

Legs

Nails

Timber

• 16: 25mm (1 in)

• 4 pieces: 900 x 45 x 45mm (36x1%x1%in)

• Pencil

1

• 20mm (% in) spade bit

page 109) four 4 .5mm (3/16) holes in the short

• Filler

sides of each long piece of pine board. Position

• 120-grit sandpaper

the holes 1Omm (3/sin) in from the edge, with one

• Sanding block

hole 30mm (1 %in) from each end and two evenly

• Primer

spaced between them . Overlap the long pieces of

• Waterproof paint

pine board over the edges of the short pieces and

• Paintbrush

glue and screw them (see Core Techniques, page

Rails Timber

• 2 pieces: 250 x 20 x 45mm (10 X% X 1%in) • 2 pieces : 600 x 20 x 45mm (24x% x 1%in)

• Hammer

Pre-drill and countersink (see Core Techniques,

109) together, driving screws through the predrilled holes into the edges of the short pieces.

17

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3

Place one of the 250 x 50mm

(1 0 x 2in) slats against the legs, flush with the base of the trough, and hammer (see Core Techniques, page 109) a 25mm (1 in) nail into it through

2

Pre-drill and countersink two 4.5mm (3!16in)

the sides. Nail another slat to the

holes in each end of each side of the trough,

other end in the same way. Space the

30mm (1 %in) from the ends. On the long sides,

remaining six slats evenly along the

position one hole 40mm (15/sin) and one hole

trough and nail them in place as well.

215mm (81f2in) from the top. On the short side, position one hole 35mm (11f2in) and one hole 21 Omm (8%in) from the top. Spread glue over the

5

top 200mm (8in) of two sides of each leg. Place a

(2in) down from the top edge, right

leg in each corner of the trough, with the glued

around the trough. Starting 60mm

sides touching the trough and the top of the leg

(2%in) from each end and using a

25mm (1 in) below the top of the trough . Drive

20mm (%in) spade bit, drill (see

screws through the pre-drilled holes in the sides.

Further Techniques, page 111) a

Measure and mark a line 50mm

row of evenly spaced holes along each side for decoration. Fill all screw holes, sand the planter and prime, then paint it with two coats of waterproof paint (see Finishing Techniques, page 114).

TIP Instead of drilling holes, you can create a summer look by decorating the

4

Pre-drill and countersink a 4.5mm (3!1Gin) hole

planter with mosaic

in each end of each rail. Position the holes

tiles. Paint the

centrally 20mm (%in) from each end . Measure

planter a soft

and mark 150mm (6 in) up from the bottom of

green or blue

each leg. Fasten a long rail between the legs,

before gluing tiles

driving screws through the pre-drilled holes at the

in contrasting

marked points. Fasten the short rails between the

colours along the top and bottom edges. Add more decorative

legs in the same way.

strips of mosaic to contrast with new planting ideas, or to add new colours to your garden.

18 Perfect Planters

Float flowers up your walls with these clever pot holders. They may seem unsupported,

Wall-hangi ng

Pot Holders

but they are in fact completely sturdy, as well as being simple to make.

YOU WILL NEED _ __ Timber

• 1 piece: 360x210x18mm (14%x8%x%in) • 1 piece: 360 x 10 x 18mm (14%x%x%in) • Template on page 119 • Jigsaw Drill • 4.5mm (3/,Gin) and 2mm (1J,Gin) drill bits • Tape measure • Pencil • Tenon saw • Masking tape • Countersink bit Screws

• 2: 16mm (%in) • Screwdriver • 120-grit sandpaper • Sanding block • Exterior woodstain • Paintbrush

·· - - -

"'

~

~

.....

.

Wall-hanging Pot Holders

a

Cut a rebate along the back edge of the holder. To do this, draw a line on the underside of the holder, 18mm (%in) from the edge. Draw another line on the back edge, 1Omm (%in) from the base. Stick a length of masking tape to the blade of a tenon saw, 1Omm (3/ain) from

Enlarge the template by

the cutting edge. Using a tenon

133% and transfer it onto the

saw (see Core Techniques,

J'IP

large piece of timber (see

page 108), saw along the line

If you want to make more than one pot

Temp late Techniques, page

on the underside of the holder,

holder, screw two pieces of timber together,

114). Using a jigsaw and drill,

making sure that you do not

through the holes marked on the template,

cut out the inner hole first (see

cut deeper than the tape .

before you do step 1 and cut out the two

Further Techniques , page 11 0),

shapes together.

the n the outer shape.

4

Pre-drill and countersink

5

Fit the small piece of timber into the rebate

saw and cut along the line on

(see Core Techniques , page

and drill two 2mm (V16in) pilot holes down

the back edge of the holder.

109) two 4.5mm (3/1Gin) holes

through the pre-drilled holes in the holder into

The two sawn lines must meet

in the holder, as marked on the

the timber. Drive a screw through each hole.

so that the rebate is cut out.

template . Countersink on the

Draw around the curve of the holder onto the

Discard the offcut.

side without the rebate .

piece of timber in the rebate.

Using a tenon saw, cut away the excess wood

J'IP-

outside the marked curves. Unscrew the piece of

To hang the holder, screw

ti mber and pre-drill and countersink two 4.5mm

through the holes in the

(3/1Gin) holes through it on the narrow edge, with

rebate timber into the wall .

one hole 70mm (2%in) from each end. The

Use wall plugs on a masonry

co untersinking must be on the curved front.

wall. Fit the holder over the

Screw the timber back into the rebate and sand it

timber and screw through

to follow the curve. Stain th e holder with exterior

the pre-drilled holes .

woodstain (see Finishing Techniques, page 114).

19

20 Perfect Planters

Hanging Basket Ladder Create extra space in your garden by making a ladder for hanging baskets and pots, which will show off your

YOU WILL Dowel

smaller plants and allow

• 2 lengths: 1600x60mm (63 x2%in)

them to be moved easily in

• 4 lengths: 400 x 20mm (16 x %in)

and out of the shade.

• Exterior woodstain • Paintbrush • Tape measure • Pencil • Masking tape • Drill • 20mm (%in) spade bit • 4.5mm (3/16in) drill bit • Wood glue • Mallet Screws

• 8: 30mm (1% in)

1

Paint the long poles with exterior

woodstain (see Finishing Techniques, page 114). Measure 300,600,900 and 1200mm (12, 24, 36 and 48in) from one end of each long pole and mark the points by wrapping a piece of masking tape around each of the poles.

NOTE: This ladder is designed only as a plant holder, it is not for climbing.

• Screwdriver • Filler • 120-grit sandpaper • Sanding block • Exterior varnish

Hanging Basket Ladder

::Z

Clamp the long dowels firmly

and, using a 20mm (%in) spade bit, drill holes (see Further Techniques, page 111) for the

treads through the masking tape: it is important that the holes are exactly in line with each other or the ladder will be misshapen. The holes should not go right through the dowel, so wrap a piece of masking tape around the bit 30mm (1 %in) from the point and drill until you reach the tape (see Further Techniques, page 11 0). Using a 4.5mm (3!1Gin) drill bit, drill from the bottom of each 20mm (%in) hole right through the dowel. Countersink (see Core Techniques, page 109) these holes on the outside of the dowels .

3

With one dowel still firmly clamped, spread a little glue (see

Core Techniques, page 109) around one end of each of the short

poles and push them into the drilled holes. Spread glue around the other ends of the short poles and fit the other long dowel on top of them . Use a mallet to knock the ladder firmly together.

D

4

Drive a screw (see Core

Techniques, page 109) through each

of the pre-drilled holes into the ends of the short poles. Fill all screw holes, sand, then touch up the filler with woodstain . Seal the rungs with two coats of exterior varnish. (See Finishing Techniques, page 114)

21

Relaxing in the Garden Elegant furniture will enhance your garden and turn a sunny corner into a comfortable summer retreat.

Garden Chair ...

•

Stunning to look at and so comfortable to sit in, this chair is also deceptively easy to make. The legs are simply duplicated shapes, so follow the templates accurately and it will all slot together.

,

1

Garden Chair 25

YOU WLLL

NEED----~~-_.

a

Legs Timber

• 7 pieces: 955 x 140 x 18mm (371/2 x 51/2 x %in) • 2 pieces: 585 x 140 x 18mm (23% x 51f2 x %in)

Seat Timber

• 4 pieces: 600 x 145 x 18mm (23% x 5% x %in) • 2 pieces: 395 x 45 x 18mm (151f2 x 1% x %in)

Arms Timber

• 2 pieces: 210 x 70 x 18mm (8% x 2% x %in) Rails

1

Enlarge the full leg template by

500 % and transfer it onto five of

The timber is too thick

the long pieces of leg timber (see

to screw the pieces

Template Techniques, page 114).

together and cut out

Using a jigsaw (see Core

identical legs in the

Techniques , page 108) , cut out five

normal way. To speed

full legs. Cut out the notches

up the process of

marked on the template at either

cutting out the legs, cut

end of each leg and just one central

the template out in thin

notch, the one within the shaded

MDF and then use a

area of the template. To cut a

router with a template-

• Sanding block

notch , mark the lines on the wood

profiler bit to cut

• Drill

in pencil and, using a tenon saw

out the pieces (see

• 4.5mm (3/1Gin) and 2mm (1,t1Gin) drill bits

(see Core Techniques , page 108) ,

Template Techniques,

• Countersink bit

cut along these marked lines .

page 115).

Birch ply

• 2 pieces: 1150 x 140 x 4mm (45% x 51/2 x Vain) • 2 pieces: 1130 x 140 x 4mm (441/2 x 51/2 x Vain) • Leg, seat, arm and rail templates on page 120 • Jigsaw • Pencil • Tenon saw • 18mm- (%in-) wide chisel • Mallet • 120-grit sandpaper

• Wood glue

Screws • 14: 30mm (1 %in) • 2: 35mm (11f2in)

2

• 9: 50mm (2in)

mallet (see Further

• Screwdriver

Techniques , page

• Pinning gun

112) , chisel out the

• 16mm (%in) pins

wood between the

• Clamps

two sawn lines. Sand

Using a chisel and

• Filler

(see Finishing

• Exterior wood stain or varnish

Techniques , page

• Paintbrush

113) the legs smooth, but do not sand into the notches.

EJ

26 Relaxing in the Garden

3

Transfer the template onto the remaining

IJ

two long pieces of leg timber. Usi ng a jigsaw, cut out two more full legs . Cut out the notches at either end and both of the central notches . Cut down the full leg template to the shaded area to make the short leg template and transfer it onto the two short pieces of leg timber. Using a jigsaw, cut out two short legs with the two marked notches. Pre-drill and countersink (see Core Techniques, page 109) 4.5mm (3/16) holes

through all of the central notches on all legs, as marked . The countersinking must be on the un-notched side of each leg. You will have a total of seven full legsfive with a single central notch and two with double central notches - and two short legs . Sand all the legs as before.

4

Lay the four large pieces of seat timber side-by-side .

5

Pre-drill and countersink six 4.5mm (3!16in) holes in the

Enlarge the seat template by 500% and transfer it onto the

two seat battens either side of the joins between the

timber, including the marked batten positions (see

planks, as shown. Glue and screw (see Core Techniques ,

Template Techniques, page 114). Glue the edges of the

page 109) the battens to the seat, driving 30mm (1 %in)

planks together (see Core Techniques, page 109), ensuring

screws through the pre-drilled holes . When the glue is dry,

that the template aligns.

cut out the seat shape , notching the edges as marked on the template , in the same way as the legs were notched . Sand the edges smooth, but do not sand into the notches.

·-

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27

Screw the two pieces of arm timber together

7

Enlarge the top rail template by 500 %. Using a pinning gun (see

(see Template Techniques, page 115). Enlarge

Further Techniques, page 112), pin the two longer pieces of rail ply

the arm template by 500 % and transfer it onto

together at either end and transfer the template onto them ,

t he timber. Using a jigsaw, cut out the arms, as

including the vertical lines. Using a jigsaw, cut out the shape, as

shown, and pre-drill and countersink a 4.5mm

shown, and then remove the pins. Enlarge the bottom rail template

(3/,Gin) hole, as marked on the template. Sand the

by 500 %. Pin the two longer pieces of rail ply together and transfer

edges smooth and unscrew the pieces of timber

the template onto them. Cut out the shape as before and remove

to give two identical shapes.

the pins.

8

9

Lay out the five identical full legs, making sure

Lay out the two identical full legs, again

that they are all the right way up . Working one at

making sure that they are the right way up.

a time , spread some wood glue inside the central

Spread some wood glue inside the lower notch

notches. Slide the notches in the legs into the five

and slide one into each of the next notches on

notches in the back of the seat- the central back

either side of the seat. Drive a 50mm (2in) screw

notch and the two on either side of it. Drive a

through the pre-drilled hole in each leg into the

50mm (2in) screw through the pre-drilled hole in

edge of the seat.

each leg into the edge of the seat.

28

e ax ng in the Garden

10

Spread some wood glue inside the notch in

11

Fit the narrow end of each arm into the

the two short legs and slide each one into the

upper notch on the outer two full legs and, using

remaining notches on either side of the seat.

a 2mm (1J,Gin) drill bit, drill a pilot hole through

Drive a 50mm (2in) screw through the pre-drilled

the pre-drilled hole in the leg into the arm.

hole in each leg into the edge of the seat.

Remove the arm , spread some glue in the notch and replace the arm, positioning the pre-drilled hole in the front of the arm centrally over the short leg. Drive a 30mm (1 %in) screw through the pre-drilled and piloted hole in the leg and a 35mm (11f2in) screw down through the predrilled hole in the arm into the short leg.

12

Spread some glue in the top notch of the

centre back leg. Take the top rail piece of ply with the marked vertical lines and position the middle line centrally in the notch. Using a pinning gun and 16mm (%in) pins, fire two pins through the ply, at the top and bottom, into the leg. Working on one side of the chair at a time, work round, gluing and pinning each vertical line on the ply to

13

each leg in turn with two pins. On the two outer

of the bottom rail pieces in the same way.

Turn the chair upside down and attach one

legs, use four evenly spaced pins to hold the ply firmly in position.

~~ ~

.

,

--

. -- . .

~

Garden Chair

14

Spread wood glue over the inner surface of

the bottom rail. Lay the second bottom rail piece over the first one . Again starting in the middle, pin the rail to the legs, firing two pins through both layers of ply into the timber and four pins into each end leg.

16

Using a tenon

saw, cut off any excess plywood where it protrudes beyond t he final leg. Sand th e chair thoroughly and fi ll all screw and pin holes, then paint the timber with an exterior wood stain or varn ish

15

Clamp (see Core Techniques , page 109) the

(see Finishing

two layers of the rail together to hold the wood

Techniques, page 112):

firmly in place while the glue dries- approximately

this chair was painted

30 minutes . When this is dry, turn the chair right-

with cherry- wood

way up and glue and pin the second top rail

coloured varn ish.

piece to the top rail in the same way as the bottom rail, and clamp it while it dries .

29

31

Draughts Table YOU WILL NEED _ _ _--'

Add an extra dimension to a drinks

Frame Timber • 2 pieces: 395 x 70 x 18mm (151f2 X 2% X %in) • 2 pieces: 430 x 70 x 18mm (17x2%x%in)

table by chequering the top to turn it into a games table. The lid lifts

• 4 pieces: 450 x 45 x 45mm (17%x1%x1%in)

off to store draughts and chess

Top

pieces, or a book and sunglasses.

Light wood veneered MDF • 1 piece: 480x480x12mm (19x19x1f2in) Timber battens • 4 pieces: 220 x 18 x 18mm (8%x%x%in)

Base Waterproof plywood • 1 piece: 430 x 430 x 6mm (17 x 17x %in) Drill

1

Pre-drill and

D

countersink (see Core Techniques,

page 109) two 4.5mm (3/1Gin) holes in each end of the narrow pieces of frame timber. Position one hole in a corner, 15mm (5fsin) from the edges, and the

• 4 .5mm (3!16in) drill bit

other hole 15mm (5fsin) up from the bottom edge

• Countersink bit

and 35mm (1 V2in) from the end, so that the two

• Tape measure

holes form a diagonal. Screw (see Core

• Pencil

Techniques , page 109) one short piece to the

Screws

ends of two square pieces of leg timber, driving

• 16: 35mm (11f2in)

35mm (1 V2in) screws through the pre-drilled

• 8 : 25mm (1 in)

holes, to make a half frame.

• Screwdriver • Jigsaw • Pinning gun

2

• 16mm (5fsin) pins

piece of timber to

• Steel ruler

each side of a half

• Heavy-duty knife

frame , lapping the

Square-ended , stiff artist's brush • Coloured varn ish • Filler 120-grit sandpaper Sanding block • Clear gloss exterior varnish • Paintbrush

Screw one long

EJ

ends over the timber of the half frame , as shown . You will need to turn these long pieces of timber upside down before screwing them on, so that the screws do not collide . Drive 35mm (1V2in) screws through the pre-drilled holes.

32

Relaxing in the Garden

D

4

Place the frame , upside

a

down, centrally on the square top piece. Pre-drill and countersink two 4.5mm (3/1Gin) holes in each top timber batten . Position the holes centrally, with one 70mm (2%in) from each end . Screw a batten to the top piece, butting it up to one side of the frame. Position the batten centrally along the frame and drive a 25mm (1 in) screw through the pre-drilled holes into the table top .

J

Slot the remaining half

frame between the open ends of the long pieces of timber and screw in place, as before, to make a complete frame .

5

Screw the other three battens

in place in the same way.

6

easu re and mark a 45mm (1%in) square within

7

Slot the base between the legs and pin (see

eac corn er of the plywood base . Using a jigsaw (see

Further Techniques, page 112) it to the bottom

Core -echniques, page 108), cut out the squares .

edge of the frame .

--

--

Draughts Tanf= 33

Using a pencil and steel ruler, divide the table .

9

With a h~avy-duty knife and a steel ruler, cut

top into 60mm (23fsin) squares- eight across and

lightly along the pencilled lines : the cuts will help

eight down to give 64 squares.

to stop the coloured varnish bleeding across into adjacent squares.

TIP Make your own draughts pieces by slicing a wooden pole, sanding and painting with coloured and clear varnish.

10

Using a square-ended, fairly stiff artist's

brush, paint alternate squares with coloured varnish, being careful not to spread the varnish onto adjacent squares. When the coloured varnish is dry, fill and sand all screw holes and then seal the whole table with two coats of clear gloss exterior varnish (see Finishing Techniques, page 112).

34

Relaxing in the Garden

Building Block Chair & Table

YOU WILL NEED

---------~~---'

Sides Waterproof plywood

• 2 pieces: 600 x 579 x 9mm (23% x 22% x %in)

Base Waterproof plywood

• 1 piece: 600 x 600 x 12mm (23% x 23% x %in)

Desk Waterproof plywood

• 1 piece: 582 x 579 x 9mm (227/a x 22% x %in) • 1 piece: 600 x 600 x 9mm (23% x 23% x %in) Quadrant

• 2 lengths: 579 x 20mm (22% x %in) • 2 lengths: 535 x 20mm (21% x %in) • 2 lengths: 500 x 20mm (19% x %in) • 2 lengths: 260 x 20mm (10% x %in)

Chair

Children will love this fun furniture,

Waterproof plywood

• 1 piece: 582 x 579 x 9mm (227/a x 22% x %in)

designed especially for them,

• 1 piece: 582 x 330 x 9mm (227/a x 13 x %in) Quadrant

which also provides useful storage

• 2 lengths: 579 x 20mm (22% x %in) • 2 lengths: 535 x 20mm (21% x %in)

for garden toys. Once you have

• 2 lengths: 265 x 20mm (1 01f2X %in) • 2 lengths: 300 x 20mm (12 x %in)

built the cube, get them to help

• Side and base templates on page 121 • Jigsaw

decorate it by painting on their

• Drill • 4.5mm (3f1Gin) drill bit

favourite motifs.

• Countersink bit • Tape measure • Pencil • Wood glue Screws

• 116: 20mm (%in) • Screwdriver • Filler • 120-grit sandpaper • Sanding block • Primer • Emulsion paints • Paintbrush • Sticky motifs • Waterproof varnish

Building Block Chair & Table

35

36

Relaxing in the Garden

EJ

2

Enlarge the base

template by 500 % and transfer it onto the base piece of plywood. Using a jigsaw, cut out the shapes . Pre-drill and countersink 4.5mm ( 3/1Gin)

holes, as marked

on the template.

1

Enlarge the side template by 500 % and

transfer it onto each of the side pieces of plywood (see Template Techniques, page 114). Using a jigsaw (see Core Techniques, page 108), cut out the shapes. Pre-drill and countersink (see Core Techniques, page 109) 4.5mm (3/1Gin) holes,

as marked on the template.

3

Pre-drill and countersink 4.5mm (3/1Gin) holes on all

four sides of the 582 x 579mm (22% x 22%in) desk-back piece of plywood. Position the holes 6mm (%in) in from th e edges, with one hole 40mm (15fsin) from each corner an d t wo more evenly spaced between them. Glue and

4

screw (see Core Techniques, page 109) a 579mm (22%in)

pieces to each of the 579mm (22%in)

length of quadrant to each of the 579mm (22%in) sides

sides of the desk back. Drive screws

and a 535mm (21%in) length to the other two sides,

through the pre-drilled holes in the

driving screws through the pre-drilled holes .

plywood side pieces.

Glue and screw one of the larger side

Building Block Chair & Table Th e building block also provides temporary storage for toys, though it will not ke ep them dry.

5

Glue and screw a 500mm (19%in) length of

quadrant to each of the long edges of the sides, driving screws through the pre-drilled holes in the plywood.

Pre-drill and countersink 4.5mm (3/1Gin) holes along three sides of the 600x600mm (23% x 235fsin) desk-top piece of plywood. Position the holes 18mm (%in) in from the edges, with one hole 120mm (4%in) from each corner and two more evenly spaced

Glue and screw a 260mm (1 O%in) length of

between them. Screw the desk top to the sides and back of

quadrant to each of the short edges of the sides,

the desk, driving screws through the pre-drilled holes .

driving screws through the pre-drilled holes in the plywood.

37

38

Relaxing in the Garden

9

Pre-drill and countersink

4.5mm (3/,Gin) holes on two 579mm (22%in) sides and one 582mm (227fsin) side (the base) of the 582 x 579mm (22% x 22%in) chair-back piece of plywood. Position the holes 6mm (%in) in from the edges, with one hole 40mm (15fsin) from each corner and two more evenly spaced between them. Measure 280mm (11 in) from the base and mark a line across the wood. Predrill and countersink holes on this line. Position one hole 40mm (15fsin) from each side with two more evenly spaced between them. Using the method shown in step 3, glue and screw a 579mm (22%in) length of quadrant to each of the 579mm (22%in) sides and a 535mm (21 %in) length to the other side, driving screws

8

Glue and screw the bottom section with

the tongue to the sides and back of the desk,

through the pre-drilled holes in the plywood. Glue and screw the remaining length of 535mm (21%in) quadrant to the plywood,

driving screws through the pre-drilled holes in

driving screws through the pre-drilled holes 280mm (11 in)

the plywood .

from the base.

10

Glue and screw one of the smaller side

11

Glue and screw a 265mm (10V2in) length

pieces to each of the 579mm (22%in) sides of

of quadrant to each of the short, straight edges

the chair back. Drive screws through the pre-

of the sides and a 300mm (12in) length of

drilled holes in the plywood side pieces.

quadrant to the pre-drilled holes across the middle. Drive screws through the pre-drilled holes in the plywood side pieces.

-

-···-- -::-.-- . -

-~ ~--=------- - ~~----=------

Building Block Chair & Table

13

Pre-drill and

countersink 4.5mm (3!16in) holes on one long side and two short sides of the 582 x 330mm (227/s x 13in) seat piece. On the long side, position the holes 8mm (5/16in) in from the edges, with one hole 60mm (21J2in) from each end and two more evenly spaced between them. On the short sides, position the holes at the same distances from the edge and ends,

12

Glue and screw the remaining bottom piece

to the sides and back of the chair, driving screws hrough the pre-drilled holes in the plywood .

with one hole between them. Stand an offcut of quadrant on the back corners of the seat and draw round it. Using a jigsaw, cut out the curved notch .

15

Fill all screw

holes and sand all the edges and corners to curves (see Finishing Techniques, page

114). On the top of the chair, sand the quadrant down to follow the slope (see inset). Prime and then paint the chair and table with emulsion paint (see Finishing Techniques, page 114). To add

14

Glue and screw the

motifs, fit the table and chair together to make a cube and apply

seat to the quadrant that is

the decoration to each face . Either enlarge some favourite motifs

positioned halfway up the

and paint them in emulsion paints, or get a sign-writing shop (look

ch air, driving screws

in a local phone book) to cut sticky vinyl shapes. Apply these to the

through the pre-drilled holes

cube, cutting them along the lines where the cube splits , and then

in the plywood.

seal the whole cube with two coats of waterproof varnish .

39

40 Relaxing in the Garden

Barbecue Table

..........

-

--

Barbecue Table 41

A perfect piece of furniture for keen patio cooks. This table has a built-in caddy at each end to hold bottles of sauces, napkins and cutlery and a large shelf for plates and glasses. The top can be scrubbed down and has plenty of room for food preparation.

YOU WILL NEED Top

Caddies

• Dri ll

Tongue-and-groove floorboards

Waterproof plywood

• 4.5mm (3/1Gin) dri ll bit

• 2 pieces: 455x110x12mm (177/a x 4% x % in )

• Countersin k bit

• 4 pieces: 1030x125x22mm (40112 x 5 x 7/ain) Timber battens • 3 pieces: 365 x 45 x 18mm (141f2x1%x%in)

Legs Waterproof plywood • 2 pieces: 455x240x12mm (17 7/a x 9% x 1f2in) Timber • 4 pieces: 800 x 45 x 45mm (311f2X 1% x 1%in)

• Tape measure • Pencil

• 4 pieces: 122 x237 x 12mm (4 7/a x 9% x %in)

Screws • 44: 35mm (11f2in)

• 2 pieces: 480x 145 x4mm (19x5%x%in)

• 8: 30mm (1 %in) • 12: 20mm (%in)

Shelf

• Screwdriver

Timber

• Pinning gun

• 2 pieces: 930 x 45 x 18mm (36%x1%x%in)

• 16mm (%in) pins

Waterproof plywood • 1 piece: 365 x 840 x 12mm (14 1/2 x 33% x V2in)

• 2 pieces: 1220x240x12mm (48 X 9% X 1J2in)

• Side and caddy partition templates on page 122

• Sanding block

• Tung or Danish oil

• Wood glue

page 108), cut the groove off one of

• Satinwood paint • Paintbrush

• Jigsaw

Using a jigsaw (see Core Techniques, the floorboards.

• 120-grit sandpaper

• Primer

Sides Waterproof plywood

• Filler

2

Using a jigsaw, cut the tongue off

another floorboard.

42

Relaxing in the Garden

D

.

4

Pre-drill and countersink (see Core Techniques, page 109) six

4.5mm (3/1Gin) holes in each of the timber battens. Position the holes 37mm (1 V2in), 75mm (27Jsin), 162mm (6V2in), 201 mm (Sin), 304mm (12'Vain) and 338mm (13%in) from one end. Glue and screw (see Core Techniques, page 109) the battens to the

3

Glue (see Core Techniques, page 109) the

underside of the table top, driving 35mm (1 V2in) screws through

four pieces of board together to make the table

the pre-drilled holes. Position the battens centrally across the four

top . Fit the tongues into the grooves, so that

pieces of board, with one batten 47mm (F/sin) from each end and

the outer edges are the tongue-less and

the third one in the middle: the pre-drilled holes should sit either

groove-less edges.

side of the joins between the boards.

5

Pre-drill and countersink 4.5mm (3/,Gin) holes in both

pieces of leg plywood. On one long (bottom) edge, position four holes 40mm (15fsin) up from the edge, with two holes 22mm (7/sin) and two 150mm (6in) in from each side. Position two more holes 130mm (5'Vain) up from the same long edge, one 150mm (6in) in from each side . On the opposite long (top) edge, position three holes 1Omm (3fsin) down from the edge, one hole 90mm (35fsin) from each side and one in the middle. On the same long edge, position two more holes 40mm (15fsin) down from the edge, one 22mm (7Jsin) in from each side. Glue and screw one piece of leg timber to each short side of each piece of plywood, aligning the ends of the timber with the top edge of the plywood. Drive 35mm (1 V2in) screws through the two corresponding pre-drilled holes to make a pair of end legs.

-··----

-~.......--

,

---~ ~~-~---

.

...:::.- -__:___~ ---~--

---------------

~

Barbecue Table

TIP

The hanging shelves made for the potting shed (see page 62), are also brilliant for barbecues. Hang them near your cooking station and they will hold all your condiments and spices within easy reach.

7

Screw the two side

pieces of plywood together (see Template Techniques, page 115).

Enlarge the side template by 666 % and transfer it onto the plywood (see Template Techniques,

page 114). Using a jigsaw, cut out the two sides. Pre-drill and

6

Lay the table top face down and fit one of

countersink 4.5mm

the end legs over each of the outer battens

(3/1Gin) holes, as marked

on the underside. Glue and screw the end

on the template.

legs to the battens, driving 35mm (1 %in)

Unscrew to give two

screws through the three corresponding pre-

identical shapes.

drilled holes in the plywood.

43

44

Relaxing in the Garden

8

Glue and screw the sides to the leg timbers,

driving 35mm (1 %in) screws through the predrilled holes.

ll

9

Pre-drill and countersink two 4.5mm (3!16in) holes in both

Screw two of the 122 x 237mm (4 7/sin)

455 x 11 Omm (1 77/s x 43fsin) caddy-front pieces of plywood.

caddy partition pieces of plywood together. Cut

Position the holes 45mm (1 %in) down from one long (top) edge,

the side template down to the shaded section to

with one hole 150mm (6in) in from each side. Glue and screw the

make the caddy-partition template and transfer it

caddy fronts between the ends of the side pieces , driving 30mm

onto the plywood. Cut out two partitions .

(1 %in) screws through the pre-drilled holes in the sides into the

Unscrew to give two identical shapes. Repeat

edges of the caddy-front pieces.

with the other two caddy-partition pieces .

-

I

10

--~

-

.

~-

...

Barbecue Table

Slide two partitions into each caddy, aligning each piece with the predrilled holes in the f ronts and end legs, and making sure that the square ends of the

12

partitions are flush

one 480 x 145mm (19 x 5%in) piece of

w ith the base of the

plywood to the base of each of the caddies,

fronts and end legs.

firing the pins into the edges of the fronts,

Drive 20mm (%in)

end legs and partitions.

Pin (see Further Techniques, page 112)

screws through the pre-drilled holes into the edges of all of the partitions.

13

Pre-drill and countersink a 4.5mm (3/1Gin)

4

Fit the shelf piece of plywood onto the rails

hole 25mm (1 in) from each end of both timber

and pin in place, firing pins into the rails. Fill all

shelf pieces. Measure and mark 300mm (12in)

screw and pin holes, then sand all surfaces. Prime

from the base of each leg. Glue and screw the

everything but the table top with acrylic primer,

shelf timbers between the legs at the marked

then paint it with satinwood paint (see Finishing

points, driving 35mm (11/2in) screws through the

Techniques, page 112). Oil the table top with

pre-drilled holes into the legs .

tung oil or Danish oil.

45

Loveseat This elegantly curving loveseat proves that woodwork doesn't have to be square. Don't be put off by the number of steps in this project, it really isn't that complicated to make and the end result is well worth the work.

Loveseat

YOU WILL NEED

D

EJ

1

2

Waterproof plywood • 6 pieces: 800 x 580 x 18mm (31112 X 23 X %in) Timber • 2 pieces: 750 x 50 x 18mm (29112 X 2 X %in) Dowel • 4 lengths: 750 x 33mm (29112 x 1%in) Birch ply • 2 pieces: 2440 x 298 x 4mm (96x11%x%in) • 2 pieces: 2440 x 18 x 4mm (96x%x%)

Screw two pieces of waterproof

Cut the seat template down to the

plywood together (see Template

shaded section to make the rail

Techniques, page 115). Enlarge the seat

template. Screw two of the remaining

template by 400 % and transfer it onto

pieces of waterproof plywood together.

the wood (see Template Techniques,

Transfer the rail template onto the wood

page 114). Using a jigsaw (see Core

and, using a jigsaw, cut out the rail

Techniques, page 108) , cut out the seat

shapes and sand the edges smooth.

shape and sand the edges smooth (see

Unscrew to give two identical shapes.

• Countersink bit

Finishing Techniques, page 113).

Repeat with the two remaining pieces of

• Tape measure

Unscrew to give two identical shapes.

plywood, then set these rails aside.

• Pencil

Set one seat aside.

• Seat and rail templates on page 122 • Jigsaw • 120-grit sandpaper • Sanding block • Drill • 4.5mm (3/1Gin) dril l bit

• 24mm- (1 in-) wide chisel • Mallet • 33mm (Plain) hole saw • Tenon saw • Wood glue Screws • 21: 50mm (2in) • 30: 30mm (1 % in) • Screwdriver • Pinning gun • 16mm (Sfain) pins

3

• Paintbrush

Techniques, page 109) three 4.5mm (3!1Gin) holes

and clamp it to the workbench,

• Water

in one piece of timber and two pieces of dowel.

with the hole that is 9mm

Position the first hole 52mm (21fsin) from one

(3/sin) from an end, nearest

end, the next 460mm (18in) from the same end

you, countersunk face down.

and the third hole 9mm (3/sin) from the other end.

Starting at this end, draw, then

• Heavy-duty knife • Filler • Primer • Waterproof paint

Pre -drill and countersink (see Core

Using a chisel and mallet (see Further

4

Take one piece of dowel

chisel out (see Further

Techniques , page 112), cut three 18 x 18mm

Techniques, page 112) a

(% x %in) notches in the piece of timber, each

groove 15mm (5/sin) wide,

one centred over a drilled hole, as shown . At the

4mm (1/sin) deep and 298mm

end with the hole 9mm (%in) from it, the notch

(12in) long, to the left of the

will make an L-shape in the end of the timber.

screw hole.

47

48

Rela xing in the Garden

• • • ••• • •• • •••• •••• ' • • ..• • • • • •

*' ..

•

Ill

•••

.... ............ . . . ....... . -

•

;

....... . . . . .. •

•

•

•

•

I

' .............. .... .....

5

Using a 33mm (P/sin) hole saw (see Further

Techniques, page 111 ), cut a hole in the centre

back of two rails and the seat, as marked on the template.

ll

6

7

Using a tenon saw (see

Using a 33mm (P/sin) hole

8

1

Lay one of the rails flat on the workbench:

Core Techniques, page 108),

saw, cut a crescent at one end

this will be the top of the chair. Take the dowel

pi

cut away one side of the drilled

of both rails and the seat, as

that you have not cut a groove in and spread

5(

hole on both rails and the seat,

marked on the template.

glue (see Core Techniques, page 109) around the

e

end with the hole 9mm (%in) from the top .

v

as shown.

-

--

--

- --·- ~~ ~----

~

__ ·.._~----

-

Loveseat

9

Slot this length of dowel into the centre back

10

Spread glue around the pre-drilled end of

hole in the rail, with the pre-drilled hole facing

the grooved piece of dowel. Slot this into the

outwards. Drive a 50mm (2in) screw (see Core

crescent-shaped hole, with one edge of the

Techniques, page 109) through the pre-drilled

groove aligned with the outer edge of the rail , as

hole into the plywood rail.

shown. Drive in a 50mm (2in) screw, as before.

I

12

----

Slot the seat over the legs and push it

down carefully until the edge of the seat fits into the central notch in the timber and the pre-drilled holes align with the centre of the edge of the

11

Screw the pre-drilled end of the notched

seat. Ease the seat up a little, spread some glue

piece of timber to the other side of the rail with a

on the dowels and push the seat back down

50mm (2in) screw. Do not glue this as it is a

into position. Drive 50mm (2in) screws through

temporary strut to support the project firmly

the dowels and the notched timber into the seat,

while it is being assembled.

as before .

49

50 Relaxing in the Garden

13

Slot the

second rail over the

m

legs, fitting it into the notch in the timber and aligning it with the predrilled holes . Glue and screw, as before . Unscrew the length of notched timber and move it to the inside of the curve . Screw it in place. Then, lay the

14

seat down with the

the upper rail and seat and along the inside

grooved dowel flat

of the groove in the dowel. Fit the short

on the floor.

edge of one end of a piece of birch ply into

Spread glue along the outer edges of

the groove and pin it (see Further Techniques, page 112) in place along this edge . You will find it easier if you get a friend to help you with this and the next steps, as it can be tricky to handle the ply by yourself.

15

Bend the ply over the glued edges of the rail

and the seat, pinning it in place as you go. The edges of the ply should align with the outer edges of the rail and seat. Place the pins approximately 30mm (1 %in) apart, though on the tighter parts of the curve they may need to be more frequent. Pin the ply right around to the far end of the rail and seat,

16

leaving the loose end of the ply free.

around the bottom rail in the same way.

-

-·-

-

Glue and pin a narrow piece of birch ply

··-· ·---~~

....

-~::

__ - -

~

__._.

____

,:_

-

~

Loveseat 51

Making the second seat

17

Make up the second seat in

facing in opposite directions. Unscrew

exactly the same way,

and remove the notched timbers. Dilute

following steps 3-16 and

some glue with water- one part glue to

using the remaining seat, rails, dowels, timber and birch ply.

Stand the chairs upside down and

three parts water- and, using a · paintbrush, paint it over the ply on the outside of both chairs, right along to the ends of the loose flaps of ply. Push the chairs up against one another so that the curves fit tightly together. Bend each flap around the back of the chair next to it, so that the glued side touches the back of the chair next to it, pinning it in place along the edges as you go.

18

Paint some

diluted glue between the ply bottom rails where they touch -then bend each narrow piece around the bottom rail next to it, gluing and pinning them in the same way.

19

Cut off any excess ply by using a heavy-

duty knife to score down the edges of the pieces at the points where they meet the legs and arms of the chairs. Score down several times until you have cut right through .

20

Pre-drill two 4.5mm (3/1Gin) holes through

the top and bottom rails and the seat, as marked on the template . Drive in 50mm (2in) screws. Fill all screw and pin holes, the notches you cut in step 6 and the cut ends of the ply. Sand the whole loveseat, then prime and paint it with two coats of waterproof paint (see Finishing Techniques, page 112).

The Potting

Shed Every garden needs storage for tools and flower pots, but there is no reason why it shouldn't be good looking as well as practical to use.

55

Tool Rack Adapt a traditional Shaker-style peg rail to

YOU WILL NEED

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