SiemensFlexCable Handbook

INDEX: FLEXIBLE CABLES



For power and control with or without fibre optic's, Siemens cables have been developed to provide optimum performance, maximum safety and extended life

SECTION 1 General Flexible Elastomer Cables ➔ SINGLE CORE 3.3kV FLEX ➔ OZOFLEX ➔ OZOFLEX (PLUS) ➔ OZOFLEX (PLUS) SCREENED (FC+) ➔ HYDROFIRM (T) ➔ HYDROFIRM (T) SCREENED ➔ PROTOMONT HD ➔ PROTOMONT Screened

5DF2 5DH2 5DH1 5DH5 5DH1 5DH1 5DL1 5DL2

SECTION 2 High Temperature Cables ➔ SINOTHERM ➔ EVA 125 FLEX

5DR3/5 5DR7

Page 30 34 42 48 52 60 64 70 74 80

SECTION 3 PVC Data and Control Cables ➔ PROTOFLEX Ö500 uncscreened 5DE7 ➔ PROTOFLEX Ö500 screened 5DE7 ➔ PROTOFLEX-EMV-FC 5DE6 ➔ EMC CABLE GLANDS ➔ BLUEGLOBE CABLE GLANDS

86 96 100 104 108

SECTION 4 Crane, Reeling and Hoist Cables ➔ CORDAFLEX (SMK) ➔ RONDOFLEX ➔ PLANOFLEX ➔ OPTOFLEX ➔ SPREADERFLEX ➔ PENDANTFLEX

5DH3 5DG6 5DG5 5DG8 5DE5 5DE5

112 126 148 154 162 166

SECTION 5 Mining Cables and High Voltage Reeling Cables ➔ PROTOMONT XHD 5DL4 ➔ MINING MSR 5DM4 ➔ PROTOLON 5DK8

170 176 180

SECTION 6 Technical Tables and Formulae

188

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APPLICATION SELECTION GUIDE

Construction

1. 2. 3.

1. 2. 3. 4.

1. 2. 3. 4.

2

Designation

Rated Voltage

Application & Design

3.3kV 1100 Flex 5DF2

0.6/1kV to 1.9/3.3kV

Single core highly flexible cable for switchboard cabling; submains, machine and equipment cabling. Suitable for high and sub-zero temperatures with a high short circuit strength.

30

OZOFLEX 5DH2

0.6/1kV

Heavy duty EPR/CSP flexible for power and control supply. Suitable as flexible leads in mining, industry and agriculture.

34

OZOFLEX (PLUS) 5DH10

0.6/1kV

Especially suitable for submersion in sewage and effluent, waste water, polluted liquids containing oils, fats, solvents and chemicals etc. For pumps and aerators.

42

PCP elastomer Sheath Protolon R-EP-110 insulation Tinned copper conductor, highly flexible

CSP elastomer sheath Elastomer inner sheath EPR insulation Copper conductors, flexible

Page

Special CSP elastomer sheath Elastomer inner sheath EPR insulation Copper conductors, flexible

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APPLICATION SELECTION GUIDE

Construction

1. 2. 3. 4. 5.

1. 2. 3. 4.

1. 2. 3. 4. 5. 4

CSP elastomer outer sheath Copper braid screen Elastomer inner sheath EPR insulation Copper conductor, flexible

Designation

Rated Voltage

OZOFLEX (PLUS) SCREENED 5DH5

0.6/1kV

Screened cable suitable for VSD's submersion in sewage and effluent, waste water, polluted liquids containing oils, fats, solvents and chemicals etc. For pumps and aerators requiring control cores.

48

HYDROFIRM (T) 5DH1

0.6/1kV

Circular and flat flexible cable especially developed for continuous submersion in fresh, salt and bore water as a power supply to pumps and underwater electrical equipment.

52

HYDROFIRM (T) SCREENED 5DH1

0.6/1kV

Screened flexible cable especially developed for continuous submersion in fresh, salt and bore water as a power supply with control cores to pumps and underwater electrical equipment.

60

Special EPR sheath Watertight bond between insulation and sheath EPR insulation Copper conductors, flexible

EPR outer elastomer sheath Copper braid screen Elastomer inner sheath EPR insulation Copper conductor, flexible

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APPLICATION SELECTION GUIDE

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1. 2. 3. 4. 5.

1. 2.

1. 2. 6

Designation

Rated Voltage

Application & Design

PROTOMONT HD 5DL1

0.6/1kV

Extra heavy duty flexible cable for mining, construction, industry and harsh environments. Designs suitable for submersion in aggressive liquids. Single core cables suitable for mobile festoon systems.

64

PROTOMONT SCREENED 5DL2

0.6/1kV

Heavy duty overall screened EPR/PCP flexible in 4 and 5 core constructions. Submersible pumps, mining where earth screen protection in required.

70

SINOTHERM 5DR3 5DR4 5DR5

380/660V 0.6/1kV

High temperature silicone cables up to 180°C. Suitable for motor rewinds, heating appliances, steelwork, floodlights etc. Available with glass braid and in flexible multicore constructions.

74

EVA 125 FLEX 5DR7

0.6/1kV

High temperature EVA flexible cables for 125°C application. Increased mechanical strength with low smoke, and a non toxic gas emission and halogen free sheath in the event of fire. For switchboard wiring and coils.

80

PCP elastomer sheath Elastomer inner sheath PROTOLON EPR insulation Copper conductors, flexible

PCP elastomer sheath Copper braid screen Elastomer inner sheath EPR insulation Copper conductor, flexible

Silicone rubber insulation Copper conductors, flexible

EVA elastomer insulation Copper conductors, flexible

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APPLICATION SELECTION GUIDE

Construction

Designation

PROTOFLEX Ö500 5DE7

1. 2.

1. 2. 3.

PVC sheath Copper conductors, flexible

UV-stabilised PVC orange outer sheath. Tinned copper braid screen. Cross linked poly ethylene (XLPE) insulation.

3. 8

300/500V

PROTOFLEX Ö500 SCREENED 5DE7

PROTOFLEX EMV-FC UV stabilized 5DE6

EMC Cable Glands 1. 2.

Rated Voltage

0.6/1 kV

Application & Design

Page

Light duty flexible PVC control cable for machine tools, process automation and control devices.

86

Flexible overall screened PVC control cable for EMI and RFI interference suppression in industrial electronics, switchboards, PLC connections, etc.

96

Flexible tinned copper braid screened XLPE power cable for variable speed drive to motor connections.

100

EMC metric glands are IP68, brass, galv nichel plated. Designed for EMC environments, ensuring positive contact with the cable.

104

Highest protection IP68 & 15 bar. One gland body for several cable O.D’s. Highest strain relief.

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APPLICATION SELECTION GUIDE

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Designation

1. Highest protection IP68 up to 15 bar. 2. One gland for several cable O.D's. 3. Highest strain relief.

1. 2. 3. 4. 5.

1. 2. 3. 4. 10

Rated Voltage

blueglobe®

Cable Glands

Blueglobe cable glands are available in brass, plastic and stainless steel. Widest sealing range in one gland body. Highest strain relief and IP68 up tp 15 bar.

108

0.6/1kV

Crane, reeling and festoons cable designed to withstand tensile and torsional stresses. Suitable for all types of mobile equipment eg., stackers, reclaimers, hoists, cranes, ship loaders, trippers etc. Screened data cores for PLC and communications are standard. Integrated fibre optics available.

112

RONDOFLEX 5DG6

0.6/1kV

Flexible power and control cable, for use on festoon systems and for connecting moving parts of machine tools, material handling equipment, etc, associated with high mechanical stresses and frequent bending operation. Suitable for simple reeling.

126

PCP elastomer sheath Protolon insulation Tinned finely stranded conductors Braid screen available Phone 131 773

Page

CORDAFLEX (SMK) 5DH3

PCP elastomer sheath Anti torsion textile braid Elastomer inner sheath Protolon EPR insulation Copper conductors, highly flexible

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12

Designation

Rated Voltage

0.6/1kV

Shielded EMC festoon power cable used for applications where there is a danger of interference to data transmission systems from power cables. This cable is suitable for festoon systems.

132

RONDOFLEX (CHAIN) 5DG5

0.6/1kV

Specially designed for outdoor applications with long travel distances at high speeds. Including drag cabin systems on container stacking cranes. Key benefits are reliability, abrasion resistance and long life time.

136

PCP elastomer sheath Protolon EPR insulation Tinned copper conductors, extremely flexible Individual copper braid screens

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RONDOFLEX (C)-FC 5DG6

PCP elastomer sheath Protolon insulation Tinned finely stranded conductors Overall braid screen shield

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APPLICATION SELECTION GUIDE

Construction

Designation

PLANOFLEX 5DG5

1. 2. 3. 4.

1. 2. 3.

1. 2 3.

14

Rated Voltage

380/660V 0.6/1kV

Application & Design

Page

Flat form elastomer cable for gantry and festoon installations in mining, marine and sub zero environments. Screened cores, pairs and integrated fibre optics available for data transmission.

148

OPTOFLEX (M) 5DG8

Optical signal and data transmission cable for fixed installations for material handling and mining equipment and in open pits on conveyors.

154

OPTOFLEX (F.O) 5DG8

Flexible fibre optic cable suitable for cable handling systems, cable tenders on cranes and material handling systems. Key benefits are high data rates, large bandwith and absolute immunity to EMI.

158

PCP elastomer sheath PROTOLON EPR insulation Copper conductors, extremely flexible Individual copper braid screens

Orange PCP outer sheath. Kevlar braided coverage of core assembly. 50/125; 62.5/125 micron graded index and E9 mono mode fibres.

Black PCP outer sheath. Kevlar braided coverage of core assembly. 50/125; 62.5/125 micron graded index and E9 mono mode fibres.

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Designation

Rated Voltage

300/500V

Dedicated flexible cable for free fall coiling in spreader crane applications. Kevlar reinforced with lead bead weights to improve performance in high speed, high wind environments.

162

PENDANTFLEX 5DE5

300/500V

Lift control and pendant cable with central support element. Extremely flexible and lightweight for elevators, hoists, cranes and for increased suspension distances.

166

PVC sheath PROTODUR PVC insulation Copper conductors, flexible Central support element

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SPREADERFLEX 5DE5 Polyurethane sheath Lead beaded core elements Kevlar rope strength support PROTODUR PVC insulation Copper conductors, highly flexible

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18

Designation

Rated Voltage

0.6/1kV

Extra heavy duty mining cable with screened power cores and separate control cores. Abrasion and tear resistant, suitable for all above ground mining installations and industry eg., drills, pumps, conveyors and 400 Hz installations.

170

MINING MSR 5DM4

250/250V

Twisted pair screened elastomer cable for mining installations. Heavy duty and flexible, resistant to UV with excellent transmission characteristics for PLC’s, instrumentation and control signals.

176

CPE sheath Overall copper braid screen Elastomer inner sheath Polyethylene insulation Copper conductors, flexible, screened pairs

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PROTOMONT XHD 5DL/5DM PCP heavy duty sheath Elastomer inner sheath Individual copper core screens PROTOLON EPR insulation Copper conductors, flexible

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1. 2. 3. 4. 5. 6.

20

Designation

Rated Voltage

0.6/1kV to 33/33kV

High voltage flexible reeling cable specifically designed to withstand torsional and tensile forces of medium duty reeling. Suitable for all mobile equipment in mining, marine and materials handling facilities.

182

PROTOLON (SM) 5DK8

0.6/1kV to 33/33kV

High voltage, heavy duty reeling cable specifically designed for extreme dynamic applications eg., high mount reelers, high speed cranes, multiple deflection guidance systems.

182

Protofirm PCP HD Anti torsion textile braid Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Copper conductors, highly flexible

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PROTOLON (N) 5DK8 Protofirm PCP sheath Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Copper conductors, flexible

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APPLICATION SELECTION GUIDE

Construction

1. 2. 3. 4. 5. 6. 7.

1. 2. 3. 4. 5. 6.

1. 2. 3. 4. 5. 22

Designation

Protofirm PCP HD outer sheath Anti torsion textile braid Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Highly flexible copper conductors Mono mode & multi mode fibres

Rated Voltage

0.6/1kV to 33/33kV

High voltage reeling cable with integrated fibre optics for transmission of voice, video and data signals thereby eliminating the need for a separate control reeler.

182

PROTOLON (SB) 5DK8

3.6/66kV to 33/33kV

Designed as a power supply or connection cable for large material handling machines in open cut mines where they are subject to extremely high mechanical stresses due to abrasion and trailing. Also available with screened power cores.

182

PROTOLON (Single Core) 5DK8

3.6/6.6kV to 22/22kV

Designed for voltages up to 22kV for power supply interconnections, transformer drop cable, mobile sustations, over head service line connections and H.V switchboards.

184

Protofirm PCP sheath Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Copper conductors, flexible Phone 131 773

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PROTOLON (SM-R) FO FIBRE OPTICS

Protofirm PCP heavy duty sheath Anti torsion textile braid Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Copper conductors, highly flexible

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FLEXIBLE CABLE DESIGN AND ELECTRICAL CRITERIA

SHEATH MATERIALS

The design and proper selection of a cable should take into account environmental conditions, electrical, thermal and mechanical stresses that can be expected as these all have a bearing on its operating life. All Siemens flexible cables are designed to suit their application perfectly, thereby ensuring a long trouble free service life even under the harshest conditions.

CONDUCTORS Siemens flexible cables utilise high conductivity copper in accordance with the Australian Standard AS 1125 either fi nely or extra fi nely stranded, depending on its intended application, and these are bunched or rope laid to provide a flexible conductor assembly with increased mechanical strength. All values for strandings are given as approximate due to final conductance values of the copper used in production. The Australian Standard AS1125 now nominates for flexible cables a maximum DC resistance value for a given conductor cross section. In this way the cross- sectional area of the conductor is stated not as the geometrical, but as the electrically effective cross-sectional area determined by the resistance measurement. Thereby, all cables will have equivalent electrical characteristics irrespective of the manufacturer or the origin of the base copper used. Conductor resistance values are given on page 174, table 6.10 and comply with AS 1125.

Likewise sheath materials are either thermoplastic or elastomeric compounds such as Chlorosulphonated Polyethylene (CSP), Polychloroprene (PCP), Chlorinated Polyethylene (CPE), Silicone (SR), Ethylene Propylene Rubber (EPR), or Polyurethane (PU). CSP is often known by the DuPont trade name Hypalon and PCP as Neoprene. Each particular sheath material is selected or specially compounded for its specific characteristics. eg EPR (HYDROFIRM) compounded with additives to achieve total water resistance. PCP (CORDFLEX) for a high mechanical strength and abrasion resistance. Although the base polymer name is used eg. CSP, up to 14 additives may be compounded to achieve the desired characteristics based on years of research, field service and customer’s requirements.

INSULATION AND SHEATH THICKNESSES All Siemens elastomer (synthetic rubber) cables meet or exceed the values laid down in AS 3116 and AS 3191 (flexible cords). Voltage ratings based on the insulation electrical, thermal and mechanical characteristics for each cable are given. SINOTHERM silicone insulated 0.6/1kV cables are in accordance with and approved to AS 3178.

INSULATION Insulation materials covered within this catalogue are of basically two types. Thermoplastic polyvinyl chloride (PVC) and cross linked compounded elastomers such as Ethylene Propylene Rubber (EPR), Ethyl Vinyl Acetate (EVA) and Silicone rubber. The Silicone and EVA compounds permit higher operating temperatures, and accordingly higher current capacities, whilst EPR exhibits excellent dielectric properties, low temperature flexibility and resistance to ozone, ionization and weather. To attain resistance against elevated water temperatures Cross Linked Polyethylene (XLPE) is used in single core and flat form HYDROFIRM and Protoflex EMV-FC.

24

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GRAPH RANGE/TEMPERATURE

AMBIENT AND CONDUCTOR OPERATING TEMPERATURE Ambient temperature is that surrounding the cable. All values stated in this catalogue are based on an ambient of +30.5°C which is generally considered the norm for Australian conditions when averaged annually. Surface temperature is the maximum permissible temperature onto which the cable can be laid upon without damage to the sheath. Conductor temperature is the temperature the conductor will maintain when loaded fully in accordance with its rated current carrying capacity. The maximum permissible conductor temperature is also the temperature rating of the insulation which it can withstand indefinitely without effect on its properties. The difference between the ambient temperature and the maximum conductor temperature is the window of thermal heat rise generated when current is passed. Basically the heat generated by current flow must be equalised by convection and thermal radiation so that an equilibrium is maintained at the maximum insulation temperature. For this reason the derating factors are applicable when higher or lower ambients are present.

HIGH AND LOW TEMPERATURES Siemens elastomer cables utilise insulation and sheathing compounds which provide excellent performance in extremes in ambient temperatures. In sub zero environments the catalogue lists the absolute minimum that the cable can withstand and additionally the minimum for fully flexible operation in its intended application. Elastomer insulated conductors operate continuously at 90.5°C with an emergency overload up to 130°C and short circuit temperature withstand of up to 250.5°C. Experience has shown that flexible reeling cables with tinned conductors should be limited to a short circuit temperature of 200.5°C. Exposure to higher temperatures than the cables are rated will lead to degredation over a period of time of the compounds based on the rate of exposure and intensity. Fig. 1 shows the service life characteristic for EPR insulation. The temperature index criteria was 113.5°C, ie., the compound will remain serviceable for 20,000hrs at 113.5°C in accordance with IEC 216. This table is purely indicative as many variables can effect the result.

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Fig. 1

VOLTAGE RATINGS Voltage values are usually expressed in the form Uo/U and Um. Uo is the rms power frequency voltage between phase and earth. U is the rms power frequency voltage between phases. Um is the maximum continuous rms power frequency voltage between any two phases and excludes fault conditions or sudden disconnection of large loads. Sales & Order Processing

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CURRENT CARRYING CAPACITY Current ratings are dependant on the method of installation, the insulation material affecting the maximum conductor temperature, internal thermal resistance and external ambient conditions. Unless otherwise indicated the ratings stated within are for cables touching a surface and unenclosed, based on a 50Hz system either single phase or balanced three phase. For all intents and purposes current ratings for DC are equivalent to AC values.

VOLTAGE DROP Volt drop is dependant on the impedance of the conductor, the load current, power factor and route length. In accordance with AS/NZS 3008.1.1:1998 the milli-volts per ampere meter (mV/A.m) are listed on Page 81/ 81, Table 41/42 together with the formula to satisfy the voltage drop limitations. AS 3000 generally limits the allowable voltage drop to 5% of the system Voltage, however some mining installations may nominate a lower value. It is important where practicable in the case of single core cables they are run in trefoil arrangement to minimise impedance.

SHORT CIRCUIT Symetrical short circuit calculations are given on page 160, table 6.2 and are based on the maximum operating temperature of the insulation and the maximum final safe short circuit temperature of the insulated conductor.

AUSTRALIAN STANDARDS The following Australian Standards relate to cables, their design and application. AS 1125 AS 3116 AS 3191 AS 3178 AS 3147 AS 3008 AS 1802

28

Conductors in Flexible Cables and Cords Elastomer Insulated Cables 0.6/1kV Electric Flexible Cords 250V, 440V and 0.6/1kV Silicone Rubber Insulated Wires and Cables Thermoplastic (PVC) Insulated Cables 0.6/1kV Cable Selection 0.6/1kV Cables for Underground Mining (Reeling)

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AS 2802 Cables for Above Ground (open cut) Mining AS 1979 Flexible Cables for Lifts AS 1660 Test Methods for Cables AS 1429 XLPE High Voltage Cables 3.3 - 33kV Generally all Australian Standards are aligned with the relevant IEC Standards to enable them to conform internationally. IEC 227 Flexible PVC Cables and Cords IEC 245 Flexible Elastomer Cables and Cords VDE 0250 Cables, Wires and Flexible Cords for Power Installations VDE 0282 Elastomer Cables and Flexible Cords for Power Installations

CABLE REPAIR In the event of damage to either the insulation or sheath or where two cables must be spliced together, the use of commercially available repair materials are suitable for use with Siemens flexible cable compounds. Various methods and types are available from cast kits which offer a simple, effective, however non-flexible joint to electrical repair and selffusing tapes which when applied build up the insulation and sheath to their specified dimensions and provide a flexible, weatherproof repair equal to the original cable. It is most important that the repair tapes and kit compounds match those of the cables and this should be confirmed with the supplier prior to use. R-EP-90 (EPR) tape must be used on all Siemens elastomer insulated cables and HD-85-PCP and HD-90-CSP tapes should be used on their appropriate sheath types. Other repair materials from Calico and polyester tapes, semi conductive screen tape, silicone, vinyl/mastic and glass cloth tapes to tinned copper wire braid screen tapes are available from various manufacturers and include all instructions on preparation and installation.

QUALITY ASSURANCE We, at Siemens, have a deep commitment to quality assurance at all levels of our organisation. In fact, this catalogue represents one step in the quality effort by presenting complete product and applications information in such a way that leads to optimum product selection to satisfy the customer’s needs.Our internal quality assurance programme includes quality audits, the maintenance of a quality assurance manual and many other procedures designed to optimise quality. Sales & Order Processing

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SINGLE CORE 3.3KV 1100 FLEX

SINGLE CORE 3.3KV 1100 FLEX

Highly Flexible, Single Core Rubber Cables

OPERATING TEMPERATURE -

APPLICATION • • • • • • • • • •

Internal Switchboard Cabling Sub-mains Electrical Traction Vehicles Battery Bank Connections Machine & Equipment Cabling Steelworks, cranes & hoists Stacker & Reclaimer cabling DC wiring 415/ 1000V installations Submersible to 100 metres

Minimum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

The following minimum bending radii should be observed to ensure operating reliability. For fixed installation 6 x cable diameter When freely flexing 8 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table.

Single core 3.3kV flex cables consist of extra finely stranded tinned copper conductors laid up to provide an extremely flexible design. The Protolon R-EP-110 elastomer insulation is rated at 3.3kV with an oil resistant, flame retardant PCP sheath completing the construction.

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

Current ratings are based on AS/NZS 3008.1.1:1998. Table 8 CurrentCarrying Capacities of Three Single-Core 0.6/1kV Sheathed and Unsheathed non-armoured cables R-E-110

The cable is in accordance with AS1125, AS3116 and VDE0250 part 602. for NSGAFoeu.

TENSILE STRENGTH

Permissable thermal short-circuit currents for 1 s duration (conductor temperature at start of short-circuit: 110°C):

The maximum allowable tensile stress is 15N/mm2. This ensures no conductor damage will occur in operation.

[mm2]

VOLTAGE RATING

4 0.488

6

10

0.732 1.22

16

2

35

-25°C

MINIMUM BENDING RADII

DESIGN

[kA]

-40°C 110°C 250°C

50

70

1.95 3.05 4.27 6.10 8.54

95

120

185

240

11.6

14.6 18.3 22.6

150

29.3

Permissible short-circuit currents for other durations are given on Page 190. The thermal as well as the dynamic short-circuit strength must be taken into account. The cables must in particular be firmly fixed to protect them from the effects of peak short-circuit currents.

-

Rated Voltage: 0.6/1kV to 3.3kV AC Maximum operating voltages in: 3 phase AC operation Uo/U = 2.1/3.6kV DC operation Uo/U = 2.7/5.4kV AC test voltage = 6kV

CORE COLOUR IDENTIFICATION The core insulation is white.

30

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SINGLE CORE 3.3KV 1100 FLEX

SINGLE CORE 3.3KV 1100 FLEX

Selection and Ordering Data No. of cores x conductor size

Part No.

Approx No. of Strands x Max.

Diameter of Bare Conductor Strand

mm

mm

Min mm

Max mm

mm2

Cable Overall Diameter

Cable Weight

kg/km

Current Carrying Capacity when installed Unenclosed Spaced

Unenclosed Spaced from surface

Unenclosed Touching

Enclosed

A

A

A

A

1 x 1.5

5DF2 043

28 x 0.26

1.5

5.0

6.5

50

31

27

25

22

1 x 2.5

5DF2 053

45 x 0.26

1.9

5.5

7.0

65

43

38

36

32

1x4

5DF2 063

51 x 0.31

2.5

6.0

7.5

85

57

50

47

41

1x6

5DF2 073

75 x 0.31

3.2

6.5

8.0

105

73

63

59

51

1 x 10

5DF2 103

77 x 0.41

4.1

8.0

9.5

160

99

86

81

71

1 x 16

5DF2 123

123 x .041

6.5

9.5

11.5

235

130

115

105

93

1 x 25

5DF2 133

190 x 0.41

6.8

11.5

13.5

360

175

155

145

125

1 x 35

5DF2 143

268 x 0.41

8.1

13.0

15.0

460

220

190

175

150

1 x 50

5DF2 153

384 x 0.41

9.6

14.5

16.5

620

265

230

215

180

1 x 70

5DF2 163

545 x 0.41

11.2

16.0

18.0

820

340

290

270

235

1 x 95

5DF2 173

724 x 0.41

13.2

18.5

20.5

1070

420

365

340

285

1 x 120

5DF2 183

926 x 0.41

14.9

20.5

22.5

1320

490

420

395

335

1 x 150

5DF2 203

1154 x 0.41

16.6

22.5

24.5

1620

570

485

455

380

1 x 185

5DF2 213

1407 x 0.41

18.0

24.0

26.0

1950

660

560

530

450

1 x 240

5DF2 223

1866 x 0.41

21.2

27.5

30.5

2540

790

670

630

550

1 x 300

5DF2 233

1551 x 0.51

23.6

29.3

36.9

3460

910

780

730

630

1 x 400

5DF2 243

1995 x 0.51

27.2

32.5

39.5

4332

1070

910

850

720

Current ratings are based on AS/NZS 3008.1.1:1998. Table 8 Current-Carrying Capacities of Three Single-Core 0.6/1kV Sheathed and Unsheathed non-armoured cables R-E-110

32

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

33

OZOFLEX

OZOFLEX

Heavy Duty EPR/CSP Rubber Flexible Cables

OZOFLEX cables, covered by the Prescribed Items Act mandatory approval for flexible leads, are accordingly overed by Approval Certificate No. 11551.

OPERATING TEMPERATURE -

APPLICATION • • • • • • • •

Heavy Duty construction site leads for drills, pumps, saws, kangos Cranes, hoists & festoon systems Steelworks and rolling mills Stage & Theatre power & lighting Hand held drills, grinders & welders Agricultural equipment Portable motors, generators & power supplies Submersible to 100 metres plus

DESIGN OZOFLEX is designed as a heavy duty flexible for dry, damp and wet environments, areas of stress caused by vibration or impact and is resistant to abrasion, exposure to radiated heat and chemical contamination. Because of the black, flame retardant CSP sheath OZOFLEX is suitable for areas subject to fire hazard and hazardous locations. OZOFLEX cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP-90 elastomer insulation provides improved current capacities. Cables above 16mm2 and all control cables have an elastomer inner sheath. The CSP elastomer sheath (Hypalon) is oil resistant and flame retardant in accordance with VDE 0472.

Minimum permissible ambient temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

-40°C 250°C -25°C

MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability. -

For fixed installation 4 x cable diameter

-

When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table. °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

When installed on spring operated reelers the following de-rating factors are to be applied: 1 2 3

layer on real layers layers

0.80 0.61 0.49

The construction is in accordance with the Australian Standards AS 1125, AS 3191, AS 3116 and DIN/VDE 0282 IEC332-1 and CENELEC standards for O7RN. 34

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

35

OZOFLEX

OZOFLEX

VOLTAGE RATING -

Rated Voltage: Uo/U Maximum operating voltages in: 3 phase AC operation Uo/U DC operation Uo/U AC test voltage

-

CORE COLOUR IDENTIFICATION

= 0.6/1kV = 0.7/1.15kV = 0.9/1.73kV = 2.5kV

Single Core 3 Core 4 Core 5 Core Multi core

black blue, brown, green/yellow brown, black, green/yellow, grey blue, brown, black, green/yellow, grey black insulation sequentially numbered including a green/yellow earth core.

*The cable is designated 450/750V with EI1 insulation compound in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV, R-EP-90.

TENSILE STRENGTH

Selection and Ordering Data

The maximum allowable tensile stress is 15N/mm2. This ensures no conductor damage will occur in operation.

No. of Cores x Conductor Size

OZOFLEX with black insulation and sheath

without a green/yellow earth

36

mm2 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 2 x 1.5 2 x 2.5 2x4

Sales & Order Processing

Part No.

5DH2 110-5 5DH2 112-5 5DH2 113-5 5DH2 114-5 5DH2 115-5 5DH2 116-5 5DH2 117-5 5DH2 118-5 5DH2 120-5 5DH2 121-5 5DH2 122-5 5DH2 123-5 5DH2 204-5 5DH2 205-5 5DH2 206-5

Phone 131 773

Approx. No. of Strands x Max Strand Diameter

Diameter of Bare Conductor

mm 80 x 0.41 126 x 0.41 196 x 0.41 276 x 0.41 396 x 0.41 546 x 0.41 725 x 0.41 927 x 0.41 1157 x 0.41 1409 x 0.41 1869 x 0.41 2338 x 0.41 30 x 0.26 50 x 0.26 56 x 0.31

mm 4.1 5.7 6.8 8.1 9.7 11.2 13.2 14.9 16.6 18.0 21.2 23.6 1.5 1.9 2.5

Fax 1800 060 773

Cable Overall Diameter

Min mm 9.8 11.0 12.5 14.0 16.5 18.5 21.0 23.5 26.0 28.0 31.5 33.5 9.0 10.5 12.0

Max mm 12.5 14.5 15.0 16.5 19.5 21.0 24.0 26.5 28.5 30.0 35.0 38.0 11.5 13.5 15.0

Sales & Order Processing

Cable Weight

Unenclosed Touching

kg/km 230 320 450 605 825 1090 1405 1745 2130 2300 3100 3810 135 195 270

A 65 86 115 145 175 225 280 325 375 435 520 610 20 28 37

Phone 131 773

Fax 1800 060 773

37

OZOFLEX

OZOFLEX

Selection and Ordering Data No. of Cores x Conductor Size

OZOFLEX including a green/yellow earth core

38

mm2 3G1 3G1.5 3G2.5 3G4 3G6 3G10 3G16 4G1 4G1.5 4G2.5 4G4 4G6 4G10 4G16 4G25 4G35 4G50 4G70 4G95 4G120 5G1 5G1.5 5G2.5 5G4 5G6 5G10 5G16 5G25 5G35

Sales & Order Processing

Part No.

Approx. No. of Strands x Max Strand Diameter

5DH2 303-5 5DH2 304-5 5DH2 305-5 5DH2 306-5 5DH2 307-5 5DH2 310-5 5DH2 312-5 5DH2 403-5 5DH2 404-5 5DH2 405-5 5DH2 406-5 5DH2 407-5 5DH2 410-5 5DH2 412-5 5DH2 413-5 5DH2 414-5 5DH2 415-5 5DH2 416-5 5DH2 417-5 5DH2 418-5 5DH2 503-5 5DH2 504-5 5DH2 505-5 5DH2 506-5 5DH2 907 5DH2 510-5 5DH2 939 5DH2 513-5 5DH2 514-4 Phone 131 773

mm 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 296 x 0.41 396 x 0.41 551 x 0.41 733 x 0.41 938 x 0.41 32 x .0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 296 x 0.41

Fax 1800 060 773

Diameter of Bare Conductor

Cable Overall Diameter

mm 1.2 1.5 1.9 2.5 3.2 4.1 5.7 1.2 1.5 1.9 2.5 3.2 4.1 5.7 6.9 8.1 9.7 11.3 13.2 15.0 1.2 1.5 1.9 2.5 3.2 4.1 5.7 6.9 8.1

Min Max mm mm 8.6 10.5 9.6 11.0 11.5 13.0 13.0 15.0 14.5 16.5 20.0 22.5 22.5 26.5 9.8 10.2 10.5 12.5 12.5 14.0 14.5 16.5 16.5 18.0 21.5 25.0 24.5 28.9 29.5 35.0 33.0 37.5 33.0 43.5 43.0 48.5 49.0 55.0 53.0 60.0 10.5 12.5 11.5 13.5 13.5 15.8 16.0 18.8 18.0 22.0 24.0 27.0 27.0 32.5 32.5 37.0 37.5 41.5

Sales & Order Processing

Cable Weight

kg/km 130 165 235 320 495 880 1090 140 192 290 395 530 930 1300 1880 2450 3380 4450 5830 7140 180 240 345 485 760 1300 1680 2470 3306

Phone 131 773

Unenclosed Touching

A 14 19 26 35 45 62 83 14 19 26 35 45 62 83 110 135 170 215 265 305 14 19 26 35 45 62 83 110 135 Fax 1800 060 773

39

OZOFLEX

OZOFLEX Selection and Ordering Data No. of Cores x Part No. Conductor Size

Approx. No. of Strands x Max Strand Diameter

mm2 OZOFLEX Aust. Core Colours R,W,B,B,G/Y

OZOFLEX including a green/yellow earth core

40

5G2.5 5G4 5G6 5G10 5G16 5G25 5G35 7G1.5 10G1.5 12G1.5 7G2.5 8G2.5 12G2.5 18G2.5 24G2.5

Sales & Order Processing

5DH2 505-6 5DH2 506-6 5DH2 907-6 5DH2 510-6 5DH2 512-6 5DH2 513-6 5DH2 514-6 5DH2 580-5 5DH2 938-4 5DH2 583-5 5DH2 590-5 5DH2 591-5 5DH2 593-5 5DH2 595-5 5DH2 596-5

Phone 131 773

Diameter of Bare Conductor

mm

mm

50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 296 x 0.41 30 x 0.26 30 x 0.26 30 x 0.26 50 x 0.26 50 x 0.26 50 x 0.26 50 x 0.26 50 x 0.26

1.9 2.5 3.2 4.1 5.7 6.9 8.1 1.5 1.5 1.5 1.9 1.9 1.9 1.9 1.9

Fax 1800 060 773

Cable Overall Diameter Min mm 13.5 16.0 18.0 24.0 27.0 32.5 37.5 14.0 18.5 19.2 16.5 18.0 18.5 25.0 28.5

Cable Weight

Unenclosed

Touching

Max mm

kg/km

A

15.8 18.8 22.0 27.0 32.5 37.0 41.5 17.5 20.5 20.2 20.0 21.5 26.5 31.5 35.0

345 485 760 1300 1680 2470 3306 355 610 520 505 570 755 1100 1380

26 35 45 62 83 110 135 19 19 19 19 26 26 26 26

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

41

OZOFLEX (PLUS)

OZOFLEX (PLUS)

Flexible Cables for Submersion in Polluted Liquids

MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability.

APPLICATION

-

For fixed installation 4 x cable diameter

• • • • • • • •

-

When freely flexing 5 x cable diameter

Sewage Treatment Plants Waste water pumps - effluent aerators Abattoirs (high temp chemical cleaning) Dairy industry Mining - de-watering Chemical plants & steelworks Hygenic cleaning in breweries, food processing plants etc. Water depth approx. 10m in waste water, up to 500m in all other types

DESIGN OZOFLEX (PLUS) cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP-90 elastomer insulation provides improved current capacities. Cables above 16mm2 and all control cables include an additional elastomer inner sheath and all cables up to 6mm2 have tinned conductors. The specially compounded heavy duty CSP Elastomer sheath (Hypalon) is oil resistant and flame retardant and resists the effects of water absorption. The construction is in accordance with the Australian Standards AS 1125, AS 3191, AS 3116 and DIN/VDE 282 and CENELEC STANDARDS for 07RN, IEC 60332-1.

OPERATING TEMPERATURE -

Minimum permissible ambient temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

-40°C 250°C -25°C

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table. °C

15

20

25

30

35

40

45

50

55

60

65

70

75

80

Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATING -

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV * The cable is designated 450/750V with EI1 insulation compound in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV, R-EP-90.

CORE COLOUR IDENTIFICATION Single Core 3 Core 4 Core 5 Core Multi core

black blue, brown, green/yellow brown, black, green/yellow, grey blue, brown, black, green/yellow, grey black insulation sequentially numbered including a green/yellow earth core.

TENSILE STRENGTH The maximum allowable tensile stress is 15N/mm2. This ensures no conductor damage will occur in operation.

42

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

43

OZOFLEX (PLUS)

OZOFLEX (PLUS)

Selection and Ordering Data Number of Cores x Conductor Size

OZOFLEX (PLUS) Black insulation and sheath

OZOFLEX (PLUS) including a green/yellow earth

44

mm2 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 3G1 3G1.5 3G2.5 3G4 3G6 3G10

Sales & Order Processing

Part No.

Approx. No. of Strands x Max. Strand Diameter

5DH1 005 5DH1 006 5DH1 007 5DH1 008 5DH1 010 5DH1 011 5DH1 012 5DH1 014 5DH1 015 5DH1 016 5DH1 017 5DH1 018 5DH1 020

Phone 131 773

mm 80 x 0.41 126 x 0.41 196 x 0.41 276 x 0.41 396 x 0.41 360 x 0.51 475 x 0.51 29 x 0.21 27 x 0.26 45 x 0.26 50 x 0.31 75 x 0.31 78 x 0.31

Fax 1800 060 773

Diameter of Bare Conductor

mm 5.0 6.3 8.0 9.7 11.0 13.0 15.2 1.5 1.8 2.6 3.2 3.9 5.1

Cable Overall Diameter

Cable Weight

Min mm 9.8 11.0 12.5 14.0 16.5 18.5 21.0 8.6 9.6 11.5 13.2 14.5 20.4

kg/km 230 320 450 605 825 1090 1405 122 154 229 319 420 780

Sales & Order Processing

Max mm 12.5 14.5 16.5 18.5 21.0 23.5 26.0 9.6 10.6 12.8 14.8 16.9 22.4

Phone 131 773

Unenclosed Touching

A 65 86 115 145 175 225 280 14 19 26 35 45 62

Fax 1800 060 773

45

OZOFLEX (PLUS)

OZOFLEX (PLUS)

Selection and Ordering Data Number of Cores x Conductor Size

OZOFLEX (PLUS) including a green/yellow earth

OZOFLEX (PLUS) with pilots

46

mm2 7G1.5 4G1.5 4G2.5 4G4 4G6 4G10 4G16 4G25 4G35 4G50 4G70 4G95 4G120 4G1.5 + 2 x 1.5 4G2.5 + 2 x 1.5 4G4 + 2 x 1.5 4G6 + 2 x 1.5 4G10 + 2 x 1.5 4G16 + 2 x 1.5 4G25 + 2 x 1.5 4G35 + 2 x 1.5

Sales & Order Processing

Part No.

Approx. No. of Strands x Max. Strand Diameter

5DH1 241 5DH1 021 5DH1 022 5DH1 023 5DH1 901-5 5DH1 025 5DH1 026 5DH1 027 5DH1 028 5DH1 030 5DH1 031 5DH1 032 5DH1 033 5DH1 069 5DH1 070 5DH1 071 5DH1 072 5DH1 073 5DH1 275 5DH1 075 5DH1 076

Phone 131 773

mm 30 x 0.26 27 x 0.26 45 x 0.26 50 x 0.31 75 x 0.31 78 x 0.41 124 x 0.41 192 x 0.41 271 x 0.41 388 x 0.41 551 x 0.41 733 x 0.41 938 x 0.41 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.26 123 x 0.41 190 x 0.41 268 x 0.41

Fax 1800 060 773

Diameter of Bare Conductor

mm 1.5 1.8 2.6 3.2 3.9 5.1 6.3 7.8 9.2 11.0 11.3 13.2 15.0 1.5 1.9 2.5 3.2 4.1 5.6 6.8 8.1

Cable Overall Diameter

Min mm 14.0 10.5 12.5 14.5 16.5 22.2 26.1 29.8 34.6 40.3 43.0 49.0 53.0 14.0 16.0 19.0 21.0 26.5 26.5 31.5 35.0

Sales & Order Processing

Max mm 17.5 12.0 14.0 16.1 18.6 24.2 29.1 33.8 37.6 43.3 48.5 55.0 60.0 16.0 18.5 21.5 23.5 30.0 30.0 35.0 38.5

Cable Weight

kg/km 355 192 279 388 530 940 1310 1890 2460 3390 4450 5830 7140 310 420 570 720 1170 1310 1910 2460

Phone 131 773

Unenclosed Touching

A 19 19 26 35 45 62 83 110 135 170 215 265 305 19 26 35 45 62 83 110 135

Fax 1800 060 773

47

OZOFLEX (PLUS) SCREENED (FC+)

OZOFLEX (PLUS) SCREENED (FC+)

Submersible Overall Screened Cable (EMC Compliant)

The construction is in accordance with the Australian Standards AS 1125, AS 3191, AS 3116 and DIN/VDE 0282 and CENELEC standards for 07RN, IEC 60 332-1.

OPERATING TEMPERATURE APPLICATION Specifically designed for pumps in water waste-water under medium mechanical stress. • • • • • • • • • •

Sewage Treatment Plants Waste water pumps, effluent aerators For pumps requiring control cores Electromagnetic compatibility (EMC) Abattoirs (high temp chemical cleaning) Dairy industry Mining - de-watering Chemical plants & steelworks Hygenic cleaning in breweries, food processing plants etc. Water depth approx. 10m in waste water, up to 500m in all other types

DESIGN OZOFLEX (PLUS) SCREENED cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP-90 elastomer insulation provides improved current capacities. All cables up to 6mm2 have tinned conductors. Between the elastomer inner and outer sheaths there is an overall tinned copper screen. The specially compounded heavy duty CSP Elastomer sheath (Hypalon) is oil resistant and flame retardant and resists the effects of water absorption.

48

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

-

Minimum permissible ambient temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

-40°C 250°C -25°C

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table. °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATING -

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV *The cable is designated 450/750V with EI1 insulation compound in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV, R-EP-90.

CORE COLOUR IDENTIFICATION Single Core 3 Core 4 Core Multi core

black blue, brown, green/yellow brown, black, green/yellow, grey black insulation sequentially numbered including a green/yellow earth core.

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

49

OZOFLEX (PLUS) SCREENED (FC+)

OZOFLEX (PLUS) SCREENED (FC+)

Selection and Ordering Data Number of Cores and Conductor Size strand diameter mm2 4 G 1.5 4 G 2.5 4G4 4G6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Part No.

Power conductor Approx. number of strands x max. mm 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41

5DH5 312 5DH5 313 5DH5 314 5DH5 315 5DH5 316 5DH5 317 5DH5 318 5DH5 320 5DH5 321 5DH5 322 5DH5 323 5DH5 324

Overall diameter of cable

Net weight

Unenclosed Touching

Min

Max

1000 m approx.

mm 13.0 15.5 17.5 19.5 23.5 27.5 32.5 36.0 42.0 46.5 53.5 57.5

mm 15.0 18.0 20.0 22.0 26.0 31.0 36.0 39.5 45.5 50.0 58.0 62.0

kg 280 415 545 700 1010 1460 2100 2730 3680 4800 6280 7520

A 19 26 35 45 62 83 110 135 170 215 265 305

Ozoflex (plus) screened with pilots Number of Cores and Conductor Size strand diameter mm2 4 G 2.5 + 4 x 1.5 4 G 4 + 4 x 1.5 4 G 6 + 4 x 1.5 4 G 10 + 4 x 1.5 4 G 16 + 4 x 1.5 4 G 25 + 4 x 2.5 4 G 35 + 4 x 2.5 4 G 50 + 4 x 2.5 4 G 70 + 4 x 2.5 4 G 95 + 4 x 2.5 4 G 120 + 4 x 2.5 50

Part No.

Power conductor Approx. number of strands

Overall diameter of cable

mm 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41

mm 21.70 24.00 26.00 26.70 28.40 34.00 36.40 42.50 48.20 56.20 61.00

5DH5 146 5DH5 147 5DH5 148 5DH5 149 5DH5 150 5DH5 152 5DH5 151 5DH5 154 5DH5 153 5DH5 155 5DH5 156

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

Sales & Order Processing

Net weight

kg 630 905 930 1133 1363 2022 2550 3600 4800 6110 6900 Phone 131 773

Unenclosed Touching

A 26 35 45 62 83 110 135 170 215 265 305 Fax 1800 060 773

51

HYDROFIRM (T)

HYDROFIRM (T)

Flexible Cables for use Underwater and for Submersible Pumps

DESIGN HYDROFIRM (T) cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP-90 elastomer insulation enables improved current capacities and a specially compounded EPR sheath inhibits water absorption. A hand stripable bond between insulation and sheath stops any moisture migration along the insulated conductors should the sheath be damaged. HYDROFIRM (T) is suitable for water temperatures up to 60°C and is designed and approved for use in drinking water eg., mineral spring and spa pumps. For particularly aggressive liquids refer to OZOFLEX (PLUS) and PROTOMONT HD. The sheath colour is blue for identification. The cable is in accordance with the Australian Standard AS 1125, AS 3116, AS 3191 and DIN VDE 0282 pt 810.

OPERATING TEMPERATURE APPLICATION • • • • • • • • • •

Submersible pumps in boreholes, mining, irrigation dams, reticulation systems Ponds and fountains For fresh, salt & lightly polluted water (60°C) Underwater and marine installations Sub zero installations (-40°C) De-watering & drainage systems For pumps with thermistors Water Authorities Flexible marina power supplies Round version suitable for depths up to 2000mts

-

Minimum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

-40°C 90°C 250°C -25°C

MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following factors. For HYDROFIRM (T) the water temperature should be considered as the ambient depending on the % of cable submerged. °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

52

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

53

HYDROFIRM (T)

HYDROFIRM (T)

TENSILE STRENGTH

CORE COLOUR IDENTIFICATION

The maximum allowable tensile stress is 15N/mm2. This ensures no conductor damage will occur in operation.

Single core 3 Core 4 Core 5 Core Multi Core

VOLTAGE RATING -

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV *The cable is designated 450/750V in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating 0.6/1kV

-

black blue, brown and green/yellow grey grey b l a c k i n s u l a t i o n , s e q u e n t i a l l y n u m b e re d , including a green/yellow earth core

Selection and Ordering Data No. of Cores x Conductor Size

HYDROFIRM (T) with black core insulation

54

mm2 1 x 1.5 1 x 2.5* 1 x 4* 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120*

Sales & Order Processing

Part No.

5DH1 302 5DH1 602 5DH1 603 5DH1 305 5DH1 306 5DH1 307 5DH1 308 5DH1 310 5DH1 311 5DH1 312 5DH1 313 5DH1 314

Phone 131 773

Approx. No. of Strands x Max. Strand Diameter

Diameter of Bare Conductor

mm 28 x 0.26 46 x 0.26 52 x 0.31 80 x .031 77 x .041 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41

mm 1.5 2.2 3.1 3.8 4.1 5.7 6.8 8.1 9.6 11.2 13.2 14.9

Fax 1800 060 773

Cable Overall Diameter

Min mm 5.5 6.3 7.3 7.8 9.5 11.5 13.5 15.0 17.5 20.0 22.5 24.0

Max mm 7.0 7.4 8.4 8.8 11.0 13.5 15.5 17.5 20.0 22.5 25.0 26.5

Sales & Order Processing

Cable Weight

Unenclosed

Unenclosed

Spaced

Touching

A 26 36 48 61 84 110 150 185 230 290 360 420

A 20 28 37 47 65 86 115 145 175 225 280 325

kg/km 50 62 86 120 180 265 380 500 690 920 1180 1470

Phone 131 773

Fax 1800 060 773

55

HYDROFIRM (T)

HYDROFIRM (T)

Selection and Ordering Data No. of Cores x Conductor Size

HYDROFIRM (T) including a green/yellow earth core

56

mm2 3G1.5 3G2.5 3G4 3G6 3G10 4G1.5 4G2.5 4G4 4G6 4G10 4G16 4G25 4G35 4G50 4G70 5G1.5* 5G2.5*

Sales & Order Processing

Part No.

5DH1 352 5DH1 353 5DH1 354 5DH1 644 5DH1 645 5DH1 362 5DH1 363 5DH1 364 5DH1 365 5DH1 366 5DH1 367 5DH1 368 5DH1 370 5DH1 371 5DH1 372 5DH1 731 5DH1 732

Phone 131 773

Approx. No. of Strands x Max. Strand Diameter

Diameter of Bare Conductor

mm 28 x 0.26 46 x 0.26 52 x 0.31 80 x 0.31 80 x 0.41 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 28 x 0.26 46 x 0.26

mm 1.7 2.2 3.1 3.8 5.0 1.5 1.9 2.5 3.2 4.1 5.6 6.8 8.1 9.6 11.2 1.7 2.2

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Cable Overall Diameter

Min mm 9.6 11.2 13.1 14.5 19.4 10.0 12.0 14.0 15.5 21.0 25.5 31.0 35.0 41.0 46.5 11.5 13.6

Cable Weight

Max mm 10.6 12.8 14.7 16.0 21.4 12.0 14.0 16.0 18.0 23.5 29.0 34.0 39.0 45.0 50.0 13.1 15.2

Sales & Order Processing

kg/km 140 200 285 370 655 175 250 355 475 825 1250 1800 2360 3250 4300 215 310

Phone 131 773

Unenclosed

Unenclosed

Spaced

Touching

A 20 28 38 48 66 20 28 38 48 66 88 120 145 180 230 20 28

A 19 26 35 45 62 19 26 35 45 62 83 110 135 170 215 19 26

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57

HYDROFIRM (T)

HYDROFIRM (T)

Selection and Ordering Data No. of Cores x Conductor Size

HYDROFIRM (T) without green/yellow earth core

mm2 3 x 1.5 3 x 2.5 3x4 3x6 3 x 10 3 x 16

Part No.

5DH1 332 5DH1 333 5DH1 334 5DH1 335 5DH1 336 5DH1 337

Approx. No. of Strands x Max. Strand Diameter

Diameter of Bare Conductor

mm 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41

mm 1.5 1.9 2.5 3.2 4.1 5.6

Approx. No. of Strands x Max. Strand Diameter

Diameter of Bare Conductor

mm 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41

mm 1.5 1.9 2.5 3.2 4.1 5.6 6.8 8.1 9.6

Cable Unenclosed Unenclosed Weight Spaced Touching

Cable Overall Dimensions

Min mm 9.5 11.0 13.0 14.5 19.0 23.5

Max mm 11.0 13.0 15.0 16.0 21.5 26.0

kg/km 137 197 280 370 665 1000

Selection and Ordering Data No. of Cores x Conductor Size

HYDROFIRM (T) FLAT including a green/yellow earth core

58

mm2 4 G 1.5 4 G 2.5 4G4 4G6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50

Sales & Order Processing

A 20 28 38 48 66 88

A 19 26 35 45 62 83

HYDROFIRM (T) FLAT Part No.

5DH1 522 5DH1 523 5DH1 524 5DH1 525 5DH1 526 5DH1 527 5DH1 528 5DH1 530 5DH1 531

Phone 131 773

Fax 1800 060 773

Cable Overall Width Dimensions

Cable Unenclosed Unenclosed Weight Spaced Touching

Min mm 16.0 19.0 22.5 25.5 33.0 41.0 49.0 56.5 66.5

kg/km 175 255 360 485 955 1220 1800 2400 3270

Sales & Order Processing

Max mm 18.5 21.5 25.5 29.0 36.5 44.5 53.5 60.5 69.5

Phone 131 773

A 20 28 38 48 66 88 120 145 180

A 19 26 35 45 62 83 110 135 170

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59

HYDROFIRM (T) SCREENED

HYDROFIRM (T) SCREENED

Flexible Cables for use Underwater and for Submersible Pumps

OPERATING TEMPERATURE -

APPLICATION • • • • • • • • •

Submersible pumps in boreholes, mining, irrigation dams, reticulation systems Ponds and fountains For fresh, salt & lightly polluted water (60°C) Underwater and marine installations Sub zero installations (-40°C) De-watering & drainage systems Pumps with thermistors Flexible marina power supplies Suitable for depths up to 500 mts

DESIGN HYDROFIRM (T) screened cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP-90 elastomer insulation enables improved current capacities and a specially compounded EPR sheath inhibits water absorption. A hand stripable bond between insulation and inner sheath stops any moisture migration along the insulated conductors should the sheath be damaged. Between the inner and outer EPR sheaths there is an overall copper screen. HYDROFIRM (T) is suitable for water temperatures up to 60°C and is designed and approved for use in drinking water eg., mineral spring and spa pumps. For particularly aggressive liquids refer to OZOFLEX (PLUS) and PROTOMONT HD. The sheath colour is blue for identification. The cable is in accordance with the Australian Standard AS 1125, AS 3116, AS 3191 and DIN VDE 0282 pt 810.

Minimum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

-40°C 90°C 250°C -25°C

MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following factors. For HYDROFIRM (T) the water temperature should be considered as the ambient depending on the % of cable submerged. °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTH The maximum allowable tensile stress is 15 N/mm2. This ensures no conductor damage will occur in operation.

VOLTAGE RATING -

-

Rated Voltage: Maximum operating voltages in: 3 phase AC operation DC operation AC test voltage

Uo/U = 0.6/1kV Uo/U = 0.7/1.2kV Uo/U = 0.9/1.8kV = 3kV

CORE COLOUR IDENTIFICATION 4 Core Pilot Core 60

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

-

brown, black, grey and green/yellow black

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

61

HYDROFIRM (T) SCREENED Selection and Ordering Data Part No.

5DH1 401 5DH1 751 5DH1 752 5DH5 634 5DH1 754 5DH1 755 5DH1 407 5DH1 408 5DH1 409 5DH1 410 5DH1 411 5DH1 412

62

Number of Power conductor Cores and Approx. Conductor Size number of strands x max. strand diameter mm2 4G1.5 4G2.5 4G4 4G6 4G10 4G16 4G25 4G35 4G50 4G70 4G95 4G120

Sales & Order Processing

mm 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41

Phone 131 773

Diameter of Bare Conductor

Overall diameter of cable

Net weight

Unenclosed Unenclosed Spaced Touching

1000 m approx mm 1.5 1.9 2.5 3.2 4.1 5.6 6.8 8.1 9.6 11.2 13.2 14.9

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Min mm 13.0 15.5 17.5 19.5 23.5 27.5 32.5 36.0 42.0 46.5 53.5 57.5

Max mm 15.0 18.0 20.0 22.0 26.0 31.0 36.0 39.5 45.5 50.0 58.0 62.0

Sales & Order Processing

kg 260 396 525 665 970 1400 2030 2610 3610 4710 6340 7470

Phone 131 773

A 20 28 38 48 66 88 120 145 180 230 285 330

A 19 26 35 45 62 83 110 135 170 215 265 305

Fax 1800 060 773

63

PROTOMONT HD

PROTOMONT HD

Heavy Duty Flexible for Aggressive Environments

OPERATING TEMPERATURE -

Minimum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

-40°C 90°C 250°C -25°C

MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameter

APPPLICATION • • • • • • • •

Extra Heavy Duty flexible Stackers & reclaimer cabling Draglines, shovels & hoists Conveyors Open cut mine trailing cable Heavy industry & construction sites Submersion in polluted liquids Single core for festoon cranes

CURRENT CARRYING CAPACITY Current ratings are based on a continuous operating ambient temperature of 40°C. At other temperatures, these values must be converted using the following table °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTH

DESIGN PROTOMONT HD heavy duty elastomer flexible cables are designed for aggressive environments in open cut mining and quarries, industry and construction sites as well as agricultural use where heavy mechanical stresses occur.

The maximum allowable tensile stress is 15 N/mm2. This ensures no conductor damage will occur in operation.

PROTOMONT HD cables consist of finely stranded tinned copper conductors laid up to provide a flexible design. R-EP-90 elastomer insulation enables improved current capacities and a specially compounded XHD-PCP-90 outer sheath resists hard and abrasive surfaces. The cable is in accordance with the Australian Standard AS 1125, AS 3116, AS 3191 and DIN VDE 0250 pt 812 for NSSHoeu. Flame retardant to VDE and MSHA.

64

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

65

PROTOMONT HD

PROTOMONT HD

VOLTAGE RATING -

-

CORE COLOUR IDENTIFICATION

Rated Voltage: Uo/U Maximum operating voltages in: 3 phase AC operation Uo/U DC operation Uo/U AC test voltage

= 0.6/1kV = 0.7/1.2kV = 0.9/1.8kV = 3kV

Single core: 3 Core 4 Core 5 Core Multicore: -

black blue, brown and green/yellow blue, brown, black and green/yellow blue, brown, black, green/yellow and black black insulation sequentially numbered including a green/yellow earth core

Selection and Ordering Data No. of Cores x Conductor Size

PROTOMONT with black core insulation

PROTOMONT including green/ yellow earth core

66

mm2 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 3 x 1.5* 3 x 2.5* 3 x 4* 3 x 6*

Sales & Order Processing

Part No.

5DL1 112 5DL1 113 5DL1 114 5DL1 115 5DL1 116 5DL1 117 5DL1 118 5DL1 120 5DL1 121 5DL1 122 5DL1 123 5DL1 304 5DL1 305 5DL1 306 5DL1 307

Phone 131 773

Approx. No. of Strands x Max. Strand

Diameter of Bare Conductor

Cable Overall Diameter

mm 122 x 0.41 188 x 0.41 265 x 0.41 379 x 0.41 539 x 0.41 716 x 0.41 915 x 0.41 1138 x 0.41 1390 x 0.41 1844 x 0.41 2301 x 0.41 28 x 0.26 45 x 0.26 50 x 0.31 75 x 0.31

mm 6.3 7.8 9.2 11.0 13.0 15.1 17.0 19.0 21.0 24.0 27.0 1.8 2.6 3.2 3.9

Min Max mm mm 10.5 12.5 13.0 15.0 14.5 16.5 16.0 18.5 18.0 20.5 21.0 23.5 22.5 25.5 24.5 27.5 27.5 31.0 31.0 34.5 34.5 38.0 11.5 13.5 12.5 15.0 15.5 18.0 17.0 19.5

Fax 1800 060 773

Sales & Order Processing

Cable Weight

kg/km 255 283 493 670 900 1140 1430 1740 2150 2760 3480 210 273 408 510

Phone 131 773

Unenclosed Spaced Touching

A 110 150 185 230 290 360 420 485 570 680 790 20 28 38 48

A 86 115 145 175 225 280 325 375 435 520 610 19 26 35 45

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67

PROTOMONT HD

PROTOMONT HD

Selection and Ordering Data No. of Cores x Conductor Size

PROTOMONT including green/ yellow earth core

mm2 4 x 1.5* 4 x 2.5* 4 x 4* 4 x 6* 4 x 10* 4 x 16* 4 x 25* 4 x 35* 4 x 50* 3 x 70/35* 3 x 95/50* 3 x 120/95* 5 x 1.5 5 x 2.5 5x4 5x6 5 x 10 5 x 16 5 x 25 6 x 1.5* 7 x 1.5* 8 x 1.5* 10 x 1.5* 11 x 1.5* 7 x 2.5 10 x 2.5* 12 x 2.5 12 x 2.5* 18 x 2.5

Part No.

5DL1 404 5DL1 405 5DL1 406 5DL1 407 5DL1 410 5DL1 412 5DL1 413 5DL1 414 5DL1 415 5DL1 716 5DL1 717 5DL1 718 5DL1 504 5DL1 505 5DL1 506 5DL1 507 5DL1 510 5DL1 512 5DL1 513 5DL1 945 5DL1 933 5DL1 931 5DL1 878 5DL1 903 5DL1 911 5DL1 748 5DL1 755 5DL1 923 5DL1 937

Approx. No. of Strands x Max. Strand Diameter

Diameter of Bare Conductor

mm 28 x 0.26 45 x 0.26 50 x 0.31 75 x 0.31 77 x 0.41 122 x 0.41 190 x 0.41 267 x 0.41 383 x 0.41 544 x 0.41 722 x 0.41 925 x 0.41 28 x 0.26 45 x 0.26 50 x 0.31 75 x 0.31 77 x 0.41 122 x 0.41 190 x 0.41 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 45 x 0.26 45 x 0.26 45 x 0.26 45 x 0.26 45 x 0.26

mm 1.8 2.6 3.2 3.9 5.1 6.3 7.8 9.2 11.0 13.1 15.1 17.0 1.8 2.6 3.2 3.9 5.1 6.3 7.8 1.8 1.8 1.8 1.8 1.8 2.6 2.6 2.6 2.6 2.6

Cable Overall Diameter

Cable Weight

Current Carrying free in air

Min mm 12.0 14.5 16.5 18.0 22.0 26.5 31.5 34.5 40.5 44.5 51.5 57.5 13.0 16.0 18.0 20.0 24.0 29.0 34.5 14.0 16.0 17.3 18.5 19.3 18.0 21.6 22.5 22.5 26.0

kg/km 239 364 477 600 920 1370 2010 2530 3520 4280 5710 7010 266 403 540 720 1050 1580 2320 315 416 462 540 580 530 760 800 830 1140

A 20 28 38 48 66 88 120 145 180 230 285 330 20 28 38 48 66 88 120 20 20 20 20 20 28 28 28 28 28

Max mm 14.0 17.0 19.0 20.5 25.0 30.0 35.5 38.5 45.0 49.0 57.0 63.5 15.0 18.0 20.5 23.0 27.0 32.5 38.5 15.0 18.5 19.1 21.0 20.7 21.0 23.6 25.0 25.0 30.0

Capacity direct installed

A 19 26 35 45 62 83 110 135 170 215 265 305 19 26 35 45 62 83 110 19 19 19 19 19 26 26 26 26 26

*This construction can be used for submersion in aggressive liquids

68

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

69

PROTOMONT SCREENED

PROTOMONT SCREENED

Heavy Duty/Extra Heavy Duty Flexible Cables

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table. °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

APPLICATION •

Flexible pump cable

VOLTAGE RATING

• • •

Heavy duty construction site leads Oil rigs Generator supply cables

-

DESIGN PROTOMONT heavy duty elastomer flexible cables are designed for aggressive environments in open cut mining and quarries, industry and construction sites as well as agricultural use where heavy mechanical stresses occur. PROTOMONT cables consist of finely stranded tinned copper conductors laid up to provide a flexible design. Between the elastomer inner and outer sheaths there is an overall tinned copper screen. R-EP-90 elastomer insulation enables improved current carrying capacities and a specially compounded XHD-PCP-90 outer sheath resists hard and abrasive surfaces. The cable is in accordance with the Australian Standard AS 1125, AS 3116, AS 3191 and DIN VDE 0250 pt 812 for NSSHoeu. Flame retardant to VDE and MSHA.

70

Minimum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

Sales & Order Processing

Phone 131 773

MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameter Note: For force guided and reeling applications please refer to Siemens CORDAFLEX (K) information.

TENSILE STRENGTH

OPERATING TEMPERATURE -

Rated Voltage: Uo/U = 0.6/kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV * The cable is designated 450/750V in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV.

-40°C 90°C 250°C -25°C

Fax 1800 060 773

The maximum allowable tensile stress is 15N/mm2. This ensures no conductor damage will occur in operation.

CORE COLOUR IDENTIFICATION 4 Core 5 Core

blue, brown, black, green/yellow red, white, blue, black, green/yellow

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

71

PROTOMONT SCREENED

PROTOMONT SCREENED

Selection and Ordering Data 5 CORE OVERALL PROTOMONT SCREENED (F) Number of Cores x Conductor Size

PROTOMONT Screened

mm2 5 x 2.5/2.5 5 x 4/4 5 x 6/6 5 x 10/10 5 x 16/16

Part No.

Approx. No. of Strands x Max. Strand Diameter mm 50 x 0.26 56 x 0.31 84 x 0.31 84 x 0.41 126 x 0.41

5DL2 710 5DL2 711 5DL2 712 5DL2 713 5DL2 714

Diameter of Cable Overall Bare Diameter Conductor Max. mm mm 2.6 15.8 3.2 18.8 3.9 20.4 5.1 24.6 6.3 30.0

Cable Weight

Unenclosed Touching

kg/km 540 680 910 1320 1955

A 26 35 45 62 83

Diameter of Cable Overall Bare Diameter Conductor Max. mm mm 1.8 15.4 2.6 18.4 3.2 20.5 3.9 23.1 5.1 27.2 6.3 32.4 8.0 39.1

Cable Weight

Unenclosed Touching

kg/km 375 540 680 910 1320 1955 2675

A 19 26 35 45 62 83 110

5 CORE OVERALL PROTOMONT SCREENED Number of Cores x Conductor Size

PROTOMONT Screened

72

mm2 5 x 1.5/1.5 5 x 2.5/2.5 5 x 4/4 5 x 6/6 5 x 10/10 5 x 16/16 5 X 25/25

Sales & Order Processing

Part No.

5DL2 808 5DL2 810 5DL2 811 5DL2 812 5DL2 813 5DL2 814 5DL2 815

Phone 131 773

Approx. No. of Strands x Max. Strand Diameter mm 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41

Fax 1800 060 773

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

73

SINOTHERM

SINOTHERM

High Temperature 180°C Silicone Flexible Cables

MINIMUM BENDING RADII The following minimum bending radii must be observed to ensure operating reliability.

APPLICATION

These are applicable for both sub-zero and elevated temperatures.

• • • • • • • • •

-

Fixed Installation 4 x cable diameter

-

When freely flexing 5 x cable diameter

Switchboard & cubical wiring Transformer and Capacitor cabling High output floodlights Chemical & ceramic industry Injection moulding & extruders Steelworks/ hot strip rolling mills Foundries & cooking plants Heating appliances Motor rewinders

CURRENT CARRYING CAPACITY Current ratings are based on continous operation at an ambient temperature of 150°C per the following table when installed unenclosed and touching. Conductor Size Amps

DESIGN SINOTHERM cables consist of fine stranded copper conductors laid up to provide a flexible design. Silicone insulation offers high resistance to increased ambient temperatures, however with a low mechanical resistance to cuts and tearing.

OPERATING TEMPERATURE -

Minimum and maximum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

-55°C +180°C 180°C 350°C -40°C

RESISTANCE TO CHEMICALS Occasional slight exposure to oil and grease is permitted but the cables must not lie continually in oil or grease. They must be protected against fuels and solvents by suitable insulation. In accordance with AS 3178 the single core 0.6/1kV SINOTHERM carries the SECV Approval No.89516V. 74

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

0.75 15

1.0 19

1.5 24

2.5 32

4 42

6 54

10 73

16 98

25 35 50 70 95 129 158 198 245 292

At other temperatures these values must be converted using the following table. Ambient temp. up to °C Current capacity as a % of values above

150 155 100 91

160 165 170 82 71 58

175 180 41 23

Current ratings are based on continous operation at an ambient temperature of 40°C per the following table when installed unenclosed and touching. Conductor Size Amps

0.75 18

1.0 21

1.5 27

2.5 38

4 51

6 65

10 92

16 25 35 50 70 95 123 163 202 294 364 433

At other temperatures these values must be converted using the following table. °C Factor

40 1.0

45 50 55 60 65 70 75 0.98 0.95 0.93 0.90 0.88 0.85 0.83

VOLTAGE RATING -

Rated Voltage: Single Core

Uo/U

= 0.6/1kV

-

Multi Core & Glass Braided

Uo/U

= 300/500V

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

75

SINOTHERM

SINGLE CORE INSULATED SINOTHERM 0.6/1kV

CORE COLOUR IDENTIFICATION 2 Core 3 Core 4 Core 5 Core

-

blue, brown blue, brown, green/yellow blue, brown, black, green/yellow blue, brown, black, green/yellow, black

A single core 660V is available in a range of colours for control wiring in black, red, pink, green/yellow, blue, orange, brown, white and grey. Coloured Sinotherm Conductors tinned to AS 1125.

Selection and Ordering Data No. of Cores x Conductor Size

Part No.

mm2

76

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

Approx. No. of Strands x Max. Strand Diameter

Diameter of Bare Conductor

Cable Overall Diameter

Cable Weight

mm

mm

Min mm

Max mm

kg/km

1 x 1.5

5DR3 514

30 x 0.26

1.8

2.9

3.9

20

1 x 2.5

5DR3 515

50 x 0.26

2.6

3.5

4.6

30

1x4

5DR3 516

56 x 0.31

3.2

4.2

5.2

50

1x6

5DR3 517

84 x 0.31

3.9

4.8

6.7

65

1 x 10

5DR3 518

80 x 0.41

5.1

6.2

8.0

115

1 x 16

5DR3 520

126 x 0.41

6.3

7.2

9.3

180

1 x 25

5DR3 521

196 x 0.41

7.8

8.7

11.4

275

1 x 35

5DR3 522

276 x 0.41

9.2

10.0

13.4

365

1 x 50

5DR3 523

396 x 0.41

11.0

11.8

15.4

520

1 x 70

5DR3 524

360 x 0.51

13.1

13.5

17.9

710

1 x 95

5DR3 525

475 x 0.51

15.1

15.4

20.0

930

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

77

SINGLE CORE SINOTHERM WITH GLASS FIBRE BRAID (500V)

MULTICORE SINOTHERM FLEXIBLE CABLES (500V)

Selection and Ordering Data No. of Cores x Conductor Size

Part No.

mm2

Selection and Ordering Data

Approx. No. of Strands x Max. Strand Diameter

Diameter of Bare Conductor

Cable Overall Diameter

mm

mm

Min mm

Max mm

Cable Weight

No. of Cores x Conductor Size

kg/km

mm2

Part No.

Approx. No. of Strands x Max. Strand Diameter

Diameter of Bare Conductor

Cable Overall Diameter

mm

mm

Min mm

Max mm

Cable Weight

kg/km

1 x 0.75

5DR4 021-5

24 x 0.21

1.2

2.6

3.6

17

2 x 0.75

5DR5 228-4

24 x 0.21

1.2

6.0

7.2

52

1x1

5DR4 031-5

32 x 0.21

1.4

2.7

3.8

20

2x1

5DR5 238-4

32 x 0.21

1.4

6.4

7.8

59

27

2 x 1.5

5DR5 248-4

30 x 0.26

1.7

7.6

9.0

81

5DR5 258-4

50 x 0.26

2.2

9.0

10.5

125

1 x 1.5

5DR4 041-5

30 x 0.26

1.7

3.2

4.3

1 x 2.5

5DR4 051-5

50 x 0.26

2.2

3.8

5.0

39

2 x 2.5

1x4

5DR4 061-5

56 x 0.31

3.1

4.3

5.6

54

2x4

5DR5 268-4

56 x 0.31

3.1

10.0

12.0

180

1x6

5DR4 071-5

84 x 0.31

3.8

4.8

6.2

75

3 x 0.75

5DR5 328-4

24 x 0.21

1.2

6.6

7.8

62

1 x 10

5DR4 101-5

80 x 0.41

5.0

6.0

8.2

130

3x1

5DR5 338-4

32 x 0.21

1.4

6.8

8.2

77

1 x 16

5DR4 121-5

126 x 0.41

6.3

8.1

9.6

200

3 x 1.5

5DR5 348-4

30 x 0.26

1.7

8.0

9.6

98

1 x 25

5DR4 131-4

196 x 0.41

8.0

9.7 12.0

305

3 x 2.5

5DR5 358-4

50 x 0.26

2.2

9.6

11.5

150

1 x 35

5DR4 141-4

276 x 0.41

9.2

11.6 13.0

420

3 x 4*

5DR5 368-4

56 x 0.31

3.1

11.0

13.0

225

1 x 50

5DR4 151-4

396 x 0.41

11.0

13.5 16.0

595

4 x 0.75

5DR5 428-4

24 x 0.21

1.2

7.2

8.4

80

1 x 70

5DR4 161-4

360 x 0.51

13.9

15.6 18.0

825

4 x 1*

5DR5 438-4

32 x 0.21

1.4

7.6

8.8

94

1 x 95*

5DR4 171-4

475 x 0.51

15.2

17.7

4 x 1.5

5DR5 448-4

30 x 0.26

1.7

9.0

10.5

125

4 x 2.5

5DR5 458-4

50 x 0.26

2.2

10.5

12.5

185

4x4

5DR5 468-4

56 x 0.31

3.1

12.0

14.0

290

5 x 1.5

5DR5 548-4

30 x 0.26

1.7

9.8

11.5

155

7 x 1.5

5DR5 793-4

30 x 0.26

1.7

10.2

12.9

195

12 x 1.5*

5DR5 794-4

30 x 0.26

1.7

13.5

15.5

315

78

Sales & Order Processing

Phone 131 773

21.0

1075

Fax 1800 060 773

Sales & Order Processing

Phone 131 773

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79

EVA 125 FLEX

EVA 125 FLEX

High Temperature 125°C Flame Retardant Halogen Free Flexible Cables

MINIMUM BENDING RADII

APPLICATION

-

For fixed installation 4 x cable diameter

-

When freely flexing 5 x cable diameter

• • • • •

The following minimum recommended bending radii should be observed to ensure operating reliability.

Switchboard cabling Coil & transformer wiring High thermal stress resistant Chemical & ceramic industry Steelworks

CURRENT CARRYING CAPACITY Current ratings are based on a continuous operating ambient temperature of 40 °C. At other temperatures these values must be converted using the following table.

DESIGN EVA 125 is a flexible elastomer insulated cable with improved thermal characteristics due to special cross linking together with an excellent resistance to oils, chemicals, abrasion and mechanical damage. EVA 125 Flex cables consist of finely stranded tinned copper conductors laid up to provide a flexible design with a specially compounded R-EVA125 synthetic rubber insulation for operation in elevated ambient temperatures. The cable is in accordance with the Australian Standards AS 1125, AS 3116 and DIN VDE 0282 pt 501 for H07G The special Ethylene Vinyl Acetate compound is halogen free and exhibits low smoke generation in the event of fire and has a high resistance to absorption of oils and grease.

TEMPERATURE -

Minimum and maximum permissible ambient temperature +110 °C Maximum permissible conductor temperature Maximum permissible short circuit temperature

80

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Phone 131 773

-40 °C to 125°C 250 °C

Fax 1800 060 773

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTH The maximum allowable tensile stress on the conductors is 15N/mm2. This ensures no conductor damage will occur in operation.

VOLTAGE RATING -

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV The cable is designated 450/750V in accordance with VDE/IEC and meets or exceeds the Australian Standard AS3116 for the voltage rating 0.6/1kV

CORE COLOUR IDENTIFICATION The cable is available in either black or orange as standard. Variations are available subject to manufacture length.

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81

EVA 125 FLEX

EVA 125 FLEX

Selection and Ordering Data No. of Cores x Conductor Size

mm2 1 x 0.75 1x1 1 x 1.5 1 x 2.5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95

82

Insulation Colour

black black black black black black black black black black black black black

Sales & Order Processing

Part No.

5DR7 051-5 5DR7 052-5 5DR7 053-5 5DR7 054-5 5DR7 055-5 5DR7 056-5 5DR7 057-5 5DR7 060-5 5DR7 061-5 5DR7 062-5 5DR7 063-5 5DR7 064-5 5DR7 065-5

Phone 131 773

Approx. No. Strands x Max. Strand Diameter

Diameter of Bare Conductor (Max.)

mm 24 x 0.21 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 276 x 0.41 396 x 0.41 360 x 13.9 475 x 0.51

mm 1.3 1.5 1.8 2.6 3.2 3.9 5.1 6.3 7.8 9.2 11.0 13.9 15.1

Fax 1800 060 773

Cable Overall Diameter

Min mm 2.5 2.6 2.9 3.5 4.2 4.8 6.0 7.2 8.7 10.0 11.8 15.6 16.5

Sales & Order Processing

Cable Weight

Unenclosed Touching

kg/km 15 20 25 40 60 80 130 210 320 420 595 850 985

A 18 20 25 35 47 59 81 105 145 175 215 271 340

Max mm 3.2 3.4 3.7 4.4 5.5 6.3 7.9 9.0 11.0 12.4 15.4 18.0 19.1

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83

EVA 125 FLEX

EVA 125 FLEX

High Temperature Multicore Flexible Cables

Selection and Ordering Data No. of Cores x Conductor Size

84

Part No.

mm2 3 x 0.75 5 x 0.75 7 x 0.75

5DR7 646 5DR7 648 5DR7 650

3 x 1.5 4 x 1.5 5 x 1.5 7 x 1.5 5 x 2.5

5DR7 644 5DR7 642 5DR7 645 5DR7 643 5DR7 651

Sales & Order Processing

Approx. No. Strands x Max.

Diameter of Bare Conductor Strand Diameter

Cable Overall Diameter

Cable Weight

Current Carrying Capacity

max.

Min

Max

mm 24 x 0.21

mm 1.3

mm 6.9 9.1 9.6

mm 8.6 11.0 12.0

kg/km 80 135 175

A 11 11 11

30 x 0.26

1.8

50 x 0.26

2.6

8.2 9.3 9.9 10.6 11.6

10.0 11.0 12.0 13.5 14.5

120 140 185 220 250

16 16 16 16 24

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85

PROTOFLEX Ö500

PROTOFLEX Ö500 PVC Control Cables

SPECIAL FEATURES

APPLICATION PROTOFLEX® Ö500/Ö500CY PVC control cables are specially suitable for use as flexible control cables. Applications include machine tools, production and processing machines, machining centres. industrial robots, transfer lines and handling systems in industries manufac turing pumps, fans, conveyors and air- conditioning systems, as well as the fo o d - p ro c e s s in g , tex t il e m a c hi n e, p a p e r s te e l m a k i n g a n d metal-working industries.

Suitable for use Burning behavior in accordance with DIN in hazardous areas VDE 0472 Part 804, Test B (IEC 332-1) Low transfer impedance The cable has a concentric copper braided shield to avoid electromagnetic interference (max 250 Ω /km at 30 MHz). Voltages 300/500 V Rated voltage 318/550 V HIghest permissible operating voltage - 3 phase and single phase operation - in DC operation 2 kV Test voltage Certification VDE Reg. No. 7042 Standards Based on DIN VDE 0281-13

DESIGN PROTOFLEX® Ö500 PVC control cables consist of finely stranded copper conductors with V75 PVC insulation. The high grade PVC sheath is resistant to oil, grease and chemicals. PROTOFLEX® Ö500CY PVC screened control cables have a PVC inner and outer sheath with a copper braided shield between the sheaths which serves to avoid electromagnetic interference (EMC) in building systems and were equipment is in environments where Electromagnetic interference would be unacceptable. Designed for moderate mechanical loading, in dry, damp and wet areas and in hazardous areas. Outdoor use is possible, provided that the cables are protected from direct sunlight and are permanently installed.

86

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87

PROTOFLEX Ö500

PROTOFLEX Ö500

SHIELD CONNECTION

PERMISSIBLE TEMPERATURE

In order to obtain optimum shielding quality, the shield must be connected around its entire circumference and over an ample surface area at both ends of the cable.

At conductor:

Twisting the shielding strands together into a pigtail or exclusive use of a sheath wire is not sufficient.

d= outer diameter of cable

The current carrying capacities are based on a continuous operating

Cable construction is based on DIN VDE 0281-13

• • • •

+5oC to + 70 oC - 40 oC to + 70 oC 4d 7.5 d

CURRENT CARRYING CAPACITY

TECHNICAL INFORMATION •

Bending radii:

free-flexing fixed fixed free-flexing

Finely-stranded bare copper conductors according to VDE 0295 Class 5 Insulation of special polyvinyl chloride (PVC) PVC inner sheath over laid-up cores in shielded versions Braided shield of tinned copper wires over inner sheath Grey PVC outer sheath, largely resistant to oil and chemicals

Marking stamped or printed onto the outer sheath. PROTOFLEX - Ö500 SYSLY 300/500 V VDE-Reg.-Nr. 7042 PROTOFLEX - Ö500CY SYSLYCY 300/500 V VDE-Reg.-Nr. 7042

CONTINUOUS TENSILE LOAD The maximum allowable tensile stress for operation of cables with mobile equipment is 15 N per mm2.

temperature of 40 °C. At other temperatures these values must be converted using the following factors °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATINGS - Rated Voltage: Uo/U = 300/500V - AC test voltage = 2kV *The cable is designated 300/500V in accordance with VDE/IEC and meets the Australian standard for the stated voltage rating AS 1125, AS 3147.

CORE COLOUR IDENTIFICATION All control cores are black, sequentially numbered and include a green/ yellow earth core.

The maximum allowable tensile stress is 50 N mm 2 for fixed installations.

88

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89

PROTOFLEX Ö500

PROTOFLEX Ö500

PVC Control cables, unscreened Selection and Ordering Data No. of Cores x Conductor Cross-section mm2 2 x 0.5 3 x 0.5 4 x 0.5 5 x 0.5 7 x 0.5 12 x 0.5 18 x 0.5 25 x 0.5 32 x 0.5 40 x 0.5 52 x 0.5

90

Part No.

5DE7 026 5DE7 001 5DE7 002 5DE7 003 5DE7 004 5DE7 005 5DE7 010 5DE7 012 5DE7 014 5DE7 016 5DE7 027

Sales & Order Processing

PVC Control cables, unscreened Selection and Ordering Data

Approx. No. of Strands x Max. Strand Diameter

Cable Overall Diameter

Unenclosed Touching

mm 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21

mm 4.8 5.1 5.6 6.2 6.8 9.2 10.8 13.1 14.2 16.1 17.7

A 8 8 8 8 8 8 8 8 8 8 8

Phone 131 773

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No. of Cores x Conductor Cross-section mm2 2 x 0.75 3 x 0.75 4 x 0.75 5 x 0.75 7 x 0.75 12 x 0.75 18 x 0.75 25 x 0.75 34 x 0.75 42 x 0.75 50 x 0.75

Part No.

5DE7 040 5DE7 041 5DE7 042 5DE7 043 5DE7 044 5DE7 045 5DE7 050 5DE7 052 5DE7 055 5DE7 057 5DE7 058

Sales & Order Processing

Approx. No. of Strands x Max. Strand Diameter

Cable Overall Diameter

Unenclosed Touching

mm 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21

mm 5.2 5.6 6.2 6.8 7.5 10.0 12.0 14.5 16.5 17.9 19.6

A 10 10 10 10 10 10 10 10 10 10 10

Phone 131 773

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91

PROTOFLEX Ö500

PROTOFLEX Ö500

PVC Control cables, unscreened Selection and Ordering Data No. of Cores x Conductor Cross-section mm2 2 x 1.0 3 x 1.0 4 x 1.0 5 x 1.0 7 x 1.0 12 x 1.0 18 x 1.0 25 x 1.0 34 x 1.0 41 x 1.0 50 x 1.0

92

Part No.

5DE7 080 5DE7 081 5DE7 082 5DE7 083 5DE7 084 5DE7 085 5DE7 090 5DE7 093 5DE7 096 5DE7 098 5DE7 102

Sales & Order Processing

PVC Control cables, unscreened Selection and Ordering Data

Approx. No. of Strands x Max. Strand Diameter

Cable Overall Diameter

Unenclosed Touching

mm 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21

mm 5.7 6.1 6.7 7.4 8.3 10.9 13.1 15.9 18.1 19.6 21.5

A 13 13 13 13 13 13 13 13 13 13 13

Phone 131 773

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No. of Cores x Conductor Cross-section mm2 2 x 1.5 3 x 1.5 4 x 1.5 5 x 1.5 7 x 1.5 12 x 1.5 18 x 1.5 25 x 1.5 34 x 1.5 42 x 1.5 50 x 1.5

Part No.

5DE7 120 5DE7 121 5DE7 122 5DE7 123 5DE7 124 5DE7 125 5DE7 128 5DE7 133 5DE7 135 5DE7 136 5DE7 137

Sales & Order Processing

Approx. No. of Strands x Max. Strand Diameter

Cable Overall Diameter

Unenclosed Touching

mm 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26

mm 6.3 6.7 7.4 8.3 9.1 12.1 14.5 17.7 19.9 21.6 23.8

A 16 16 16 16 16 16 16 16 16 16 16

Phone 131 773

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93

PROTOFLEX Ö500

PROTOFLEX Ö500

PVC Control cables, unscreened Selection and Ordering Data No. of Cores x Conductor Cross-section mm2 2 x 2.5 3 x 2.5

94

Part No.

5DE7 160 5DE7 161

PVC Control cables, screened Selection and Ordering Data

Approx. No. of Strands x Max. Strand Diameter

Cable Overall Diameter

Unenclosed Touching

mm 48 x 0.26 48 x 0.26

mm 7.7 8.3

A 23 23

mm2 2 x 0.5 3 x 0.5

No. of Cores x Conductor Cross-section

Part No.

Approx. No. of Strands x Max. Strand Diameter

Cable Overall Diameter

Unenclosed Touching

5DE7 626 5DE7 601

mm 16 x 0.21 16 x 0.21

mm 6.8 7.0

A 8 8

4 x 2.5

5DE7 162

48 x 0.26

9.2

23

4 x 0.5

5DE7 602

16 x 0.21

7.5

8

5 x 2.5

5DE7 163

48 x 0.26

10.1

23

5 x 0.5

5DE7 603

16 x 0.21

8.2

8

7 x 2.5

5DE7 164

48 x 0.26

11.2

23

7 x 0.5

5DE7 604

16 x 0.21

8.7

8

12 x 2.5

5DE7 165

48 x 0.26

15.2

23

12 x 0.5

5DE7 605

16 x 0.21

10.9

8

18 x 2.5

5DE7 170

48 x 0.26

18.1

23

18 x 0.5

5DE7 610

16 x 0.21

12.8

8

25 x 2.5

5DE7 172

48 x 0.26

22.1

23

25 x 0.5

5DE7 612

16 x 0.21

15.4

8

34 x 2.5

5DE7 175

48 x 0.26

25.0

23

32 x 0.5

5DE7 614

16 x 0.21

16.7

8

50 x 2.5

5DE7 178

48 x 0.26

30.0

23

40 x 0.5

5DE7 616

16 x 0.21

18.3

8

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95

PROTOFLEX Ö500

PROTOFLEX Ö500

PVC Control cables, screened

PVC Control cables, screened Selection and Ordering Data No. of Cores x Conductor Cross-section mm2 2 x 0.75 3 x 0.75 4 x 0.75 5 x 0.75 7 x 0.75 12 x 0.75 18 x 0.75 25 x 0.75 34 x 0.75 42 x 0.75

96

Part No.

5DE7 640 5DE7 641 5DE7 642 5DE7 643 5DE7 644 5DE7 645 5DE7 650 5DE7 652 5DE7 655 5DE7 657

Sales & Order Processing

Selection and Ordering Data

Approx. No. of Strands x Max. Strand Diameter

Cable Overall Diameter

Unenclosed Touching

mm 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21

mm 7.4 7.7 8.2 9.0 9.5 12.0 14.2 17.0 19.0 20.3

A 10 10 10 10 10 10 10 10 10 10

Phone 131 773

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No. of Cores x Conductor Cross-section mm2 2 x 1.0 3 x 1.0 4 x 1.0 5 x 1.0 7 x 1.0 12 x 1.0 18 x 1.0 25 x 1.0 34 x 1.0 41 x 1.0

Part No.

5DE7 680 5DE7 681 5DE7 682 5DE7 683 5DE7 684 5DE7 685 5DE7 690 5DE7 693 5DE7 696 5DE7 698

Sales & Order Processing

Approx. No. of Strands x Max. Strand Diameter

Cable Overall Diameter

Unenclosed Touching

mm 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21

mm 7.8 8.1 8.9 9.5 10.3 13.3 15.6 18.4 20.8 22.3

A 13 13 13 13 13 13 13 13 13 13

Phone 131 773

Fax 1800 060 773

97

PROTOFLEX Ö500

PROTOFLEX Ö500

PVC Control cables, screened Selection and Ordering Data No. of Cores x Conductor Cross-section

98

Part No.

PVC Control cables, screened Selection and Ordering Data

Approx. No. of Strands x Max. Strand Diameter

Cable Overall Diameter

Unenclosed Touching

mm 8. 8.9

A 16 16

mm2 2 x 1.5 3 x 1.5

5DE7 720 5DE7 721

mm 28 x 0.26 28 x 0.26

4 x 1.5

5DE7 722

28 x 0.26

9.5

16

5 x 1.5

5DE7 723

28 x 0.26

10.3

16

7 x 1.5

5DE7 724

28 x 0.26

11.0

16

12 x 1.5

5DE7 725

28 x 0.26

14.7

16

18 x 1.5

5DE7 728

28 x 0.26

17.0

16

25 x 1.5

5DE7 733

28 x 0.26

20.4

16

34 x 1.5

5DE7 735

28 x 0.26

22.6

16

42 x 1.5

5DE7 736

28 x 0.26

24.3

16

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

No. of Cores x Conductor Cross-section mm2 2 x 2.5 3 x 2.5 4 x 2.5 5 x 2.5 7 x 2.5 12 x 2.5 18 x 2.5 25 x 2.5 34 x 2.5

Part No.

5DE7 760 5DE7 761 5DE7 762 5DE7 763 5DE7 764 5DE7 765 5DE7 770 5DE7 772 5DE7 775

Sales & Order Processing

Approx. No. of Strands x Max. Strand Diameter

Cable Overall Diameter

Unenclosed Touching

mm 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26

mm 9.7 10.3 11.1 12.2 13.7 17.8 20.8 25.1 28.2

A 23 23 23 23 23 23 23 23 23

Phone 131 773

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99

PROTOFLEX-EMV-FC

PROTOFLEX-EMV-FC

UV stabilised

UV stabilised

OPERATING TEMPERATURE -

APPLICATION Specifically designed low capacitance screened cable for connection between AC variable speed drives and motors. Suitable for fixed installation and occasional freely flexing applications in dry damp and wet conditions. U.V stabilised for outdoor use. Not suitable for direct installation into the ground or submersion in water.

DESIGN

Minimum permissible ambient temperature -40°C Maximum permissible conductor temperature 90°C Maximum permissible short circuit temperature 250°C Minimum ambient temperature for optimum fully flexible operation -5°C

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table. °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

Electromagnetic compatibility (EMC) is the ability of electrical or electronic equipment to function normally in an environment without being effected by (EMI) electromagnetic and (RFI) radio frequency interferences or in turn disturbing the environment by transmitting EMI or RFI.

MINIMUM BENDING RADII

The Siemens PROTOFLEX -EMV screened power cable consists of finely stranded copper conductors with Cross Linked Poly Ethylene (XLPE) insulation covered with a tinned copper braided screen and a PVC orange, transparent sheath.

CORE COLOUR IDENTIFICATION

For cable cross sections greater than 16mm2 the earth conductor is divided evenly into 3 seperate cores and uniformally located in the intersticial gaps around the power cores. This achieves a truly concentric design in accordance with the EMC standards.

For recommended bending radii refer to the selection and ordering data tables.

4 core - Brown, Blue, Black, Green/Yellow

VOLTAGE RATING -

Rated AC Voltage:

Uo/U

= 0.6kV

-

Rated DC Voltage:

Uo/U

= 0.9/1.8kV

-

AC test Voltage:

= 5kV

The overall tinned copper braid screen is specifically designed for optimum Electromagnetic Compatibility (EMC) by taking into account the percentage coverage, braid fan angle, and wire gauge which all results in a very low transfer resistance. The screen offers a low DC resistance affording protection from low frequency interference such as AC harmonics. The cable is in accordance with AS 1125 for the conductors and AS 1347 for the sheath. Fire performance is according to IEC 06332- 1 100

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101

PROTOFLEX-EMV-FC

PROTOFLEX-EMV-FC

UV stabilised

UV stabilised

Selection and Ordering Data No. of Cores and Conductor Rated Cross-section

Part No.

Conductor Design approx. no. of strands x max. strand diameter

Operating Capacitance

Nominal Diameter over Screen

Max Outer Diameter

Min Bending Radii Fixed

Min Bending Radii Flexing

Net Weight

kg/km 150 205 320 410 600 770 1110 1510 2140 2860 3740 4810 5850 7100 9400

mm2 4 x 1.5 4 x 2.5 4x4 4x6 4 x 10 3 x 16 + 3 x 2.5/3 3 x 25 + 3 x 4/3 3 x 35 + 3 x 16/3 3 x 50 + 3 x 25/3 3 x 70 + 3 x 35/3 3 x 95 + 3 x 50/3 3 x 120 + 3 x 50/3 3 x 150 + 3 x 70/3 3 x 185 + 3 x 95/3 3 x 240 + 3 x 120/3

5DE6 600 5DE6 601 5DE6 602 5DE6 603 5DE6 604 5DE6 605 5DE6 606 5DE6 607 5DE6 608 5DE6 610 5DE6 611 5DE6 612 5DE6 613 5DE6 614 5DE6 615

mm 28 x 0.25 46 x 0.25 5 x 0.30 77 x 0.30 78 x 0.39 26 x 0.39 96 x 0.39 27 x 0.39 388 x 0.39 553 x 0.39 729 x 0.39 932 x 0.39 66 x 0.39 425 x 0.39 887 x 0.39

nF/Km 130 145 145 160 185 235 245 270 270 295 300 312 315 315 320

mm 8.4 9.4 11.6 12.8 15.3 16.2 19.8 22.5 26.7 30.6 35.1 39.6 44.3 48.9 55.8

mm 11.5 13.0 15.5 17.0 19.5 21.0 24.5 28.0 33.0 37.0 42.0 46.5 51.5 57.0 64.5

mm 69 100 124 136 156 168 196 224 264 296 336 372 412 456 516

mm 92 125 155 170 195 210 245 280 330 370 420 465 515 570 645

3 x 300 + 3 x 150/3

5DE6 616

2350 x 0.39

330

62.9

72.0

576

720

102

Sales & Order Processing

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Sales & Order Processing

Phone 131 773

11680

Unenclosed Touching

A 21 27 37 48 67 90 119 147 184 228 274 320 368 420 498 576

Fax 1800 060 773

103

EMC CABLE GLANDS

EMC CABLE GLANDS THE SOLUTION The 6 teeth of the lock nut are for equipotential bonding and scrape into the insulating layers of paint or powder to create a vibration-resistant contact. • • • •

EMC Cable Glands from Siemens are the perfect complement to PROTOFLEX-EMV screen cables providing an efficient shield connection that meets the requirements of both AS/NZS CISPR-11 and EN 55011. Consisting of a few components they are quick and easy to install. Tightening the pressure nut causes the insert to press against two taper rings which, in turn, press on an endless spring washer, making its diameter taper, thus permanently bonding the screen braid of the threaded cable. The result is a low resistance connection between the cable screen and the housing of the electrical equipment via the gland body. In order to conform with the radio inter ference suppression requirements set forth in EN 55011, the shield must be connected around its entire circumference and over an ample surface area at both ends of the cable.

ADVANTAGES • • • • • •

easily assembled 360 o bonding on screen large sealing ranges IP68 high attenuation sheath can still be continued on into the equipment housing

THE EARTHING PROBLEM The paint on cubicles and equipment housings has to be removed so the metal gland body is in direct contact with the bare metal of the equipment to ensure the earth bonding circuit is compliant. 104

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no surface corrosion very low-ohm transition; gland/housing no need to clean contact surface increases the installed vibration-resistance through frictional connection

Cable Cross Section

Cable Gland

Lock Nut

mm 4 x 1.5 4 x 2.5 4x4 4x6 4 x 10 3 x 16 + 3 x 2.5/3 3 x 25 + 3 x 4/3 3 x 35 + 3 x 16/3 3 x 50 + 3 x 25/3 3 x 70 + 3 x 35/3 3 x 95 + 3 x 50/3 3 x 120 + 3 x 50/3 3 x 150 + 3 x 70/3 3 x 185 + 3 x 95/3 4 x 240 + 3 x 120/3

Part No. 100210368 100210999 100210738 100210708 100206872 100206246 100207312 100208193 100208574 100209510 100209202 100209598 100209276 100210042 100200893

Part No. 100203808 100204211 100204211 100204211 100204211 100206391 100207739 100207739 100209917 100209917 100210718 100210718 100210735 100211073 100200894

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105

EMC CABLE GLANDS

EMC CABLE GLANDS

Selection and Ordering Data

Gland Part No

No. of Cores x Conductor size mm2

Cable gland drawing and dimensions Cable cross section

Glands Part No

mm Part No. 4 x 1.5 100210368 4 x 2.5 100210999 4x4 100210738 4x6 100210708 4 x 10 100206872 3 x 16 + 3 x 2.5/3 100206246 3 x 25 + 3 x 4/3 100207312 3 x 35 + 3 x 16/3 100208193 3 x 50 + 3 x 25/3 100208574 3 x 70 + 3 x 35/3 100209510 3 x 95 + 3 x 50/3 100209202 3 x 120 + 3 x 50/3 100209598 3 x 185 + 3x 95/3 100210042 3 x 240 + 3 x 120/3 100200893

106

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Lock Nut

Part No. 100203808 100204211 100204211 100204211 100204211 100206391 100207739 100207739 100209917 100209971 100210718 100210718 100211073 100200894

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A1

M 20 x 1.5 M 25 x 1.5 M 25 x 1.5 M 25 x 1.5 M 25 x 1.5 M 32 x 1.5 M 40 x 1.5 M 40 x 1.5 M 50 x 1.5 M 50 x 1.5 M 63 x 1.5 M 63 x 1.5 M 75 x 1.5 M 80 x 2.0

Overall Thread Height C mm 31 32 32 32 34 39 45 45 50 58 58 58 47 61

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100210368 100210999 100210738 100210708 100206872 100206246 100207312 100208193 100208574 100209510 100209202 100209598 100209276 100210042 100200893

Protoflex EMV 4 x 1.5mm Protoflex EMV 4 x 2.5mm Protoflex EMV 4 x 4 mm Protoflex EMV 4 x 6 mm Protoflex EMV 4 x 10 mm Protoflex EMV 3 x 16 + 3 x 2.5/3 Protoflex EMV 3 x 25 + 3 x 4/3 Protoflex EMV 3 x 35 + 3 x 16/3 Protoflex EMV 3 x 50 + 3 x 25/3 Protoflex EMV 3 x 70 + 3 x 35/3 Protoflex EMV 3 x 95 + 3 x 50/3 Protoflex EMV 3 x 120 + 3 x 50/3 Protoflex EMV 3 x 150 + 3 x 70/3 Protoflex EMV 3 x 185 + 3 x 95/3 Protoflex EMV 3 x 240 + 3 x 120/3

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Cable Diameter Max mm 11.5 13.0 15.5 17.0 19.5 21.0 24.5 28.0 33.0 37.0 42.0 46.5 51.5 57.0 64.5

Sealing Diameter Min mm 7.0 10.0 14.0 14.0 17.0 19.0 25.0 25.0 32.0 37.0 40.0 45.0 51.0 54.0 63.0

Max mm 11.0 14.0 18.0 18.0 20.0 23.0 29.0 29.0 37.0 41.0 45.0 51.0 55.0 58.0 70.0

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107

blueglobe® CABLE GLANDS

blueglobe® CABLE GLANDS Gland selection data based on cable O.D Thread

M12

M16

M20

Cable O.D range mm

M25

2-8

4 - 11

5 - 14 11 - 20 15 - 25

20 - 32 31 - 42 41 - 54

Max. strain Class B

75N

120N

130N

350N

140N

M32

M40

250N

M50

M63

350N

400N

Part number and gland dimensions

• • •

108

Highest protection rate IP68 up to 15 bar Wide sealing range means one gland body for several cable O.D's Highest strain relief (EN 50262 Class B)

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Brass Nickel Plated Part No bg812 ms bg816 ms bg820 ms bg825 ms bg832 ms bg840 ms bg850 ms bg863 ms

Connection thread/ length mm A D M12x1,5 M16x1,5 M20x1,5 M25x1,5 M32x1,5 M40x1,5 M50x1,5 M63x1,5

15 15 15 15 15 15 15 15

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range max/min. ø mm

Sealing range without insert max/min. ø mm

C

Spanner width SW x E mm

2-8 4 - 11 5 - 14 11 - 20 15 - 25 20 - 32 31 - 42 41 - 54

5-8 7 - 11 9 - 14 16 - 20 20 - 25 26 - 32 35 - 42 46 - 54

21 25 29 29 32 35 35 38

17x18,9 20x22,2 24x26,5 30x33 36x39,5 45x48 57x61 68x74

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109

blueglobe® CABLE GLANDS

blueglobe® CABLE GLANDS

INSTALLATION INSTRUCTIONS

KEY BENEFITS A blueglobe ® Gland body Brass nickel plated & metric thread B Temperature range -40°C up to +130°C Sealing insert Blue elastic TPE High UV-stability Halogen and plasticiser free C Highest IP rating Up to 15 bar and above at IP 68 D Symmetric radial design Patented “globe” sealing system Large surface area with elastic sealing Zero cable damage from notching or strangling No insert folding with small cable O.D’s E Removable insert F Connection thread O-ring groove with O-ring in flange surface Metric connection thread G Strain relief Highest strain relief in accordance with EN 50262 Class B

Small cable diameter

Insert cable with IP 68 Installations globemarker on the outside….or remove the marker.

INSTALLATION INSTRUCTIONS Large cable diameter

For a larger cable diameter remove the insert by inserting a screw driver into the seam… and lift out the insert.

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111

CORDAFLEX (SMK)

CORDAFLEX (SMK)

Flexible Reeling and Crane Cables

APPLICATION CORDAFLEX (SMK) cables are specifically designed to withstand high and very high mechanical stresses associated with cable reelers, festoon systems and force guided applications where high dynamic and static forces are induced into the cable. CORDAFLEX (SMK) is designed for all types of mobile equipment such as ship loaders, gantry cranes, stackers and reclaimers, inclinators, hoists, spreader and magnet cranes, in steelworks, smelters and subzero environments.

112

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113

CORDAFLEX (SMK)

CORDAFLEX (SMK) - selection table -

 



Festoon System

Spring reeler without guides

Motor driven reeler without cable guide

Mono-spiral with multiroller guides

Drum reeler force guided

M

M

M

M

Reeler for vertical cable run

CORDAFLEX SMK max = 30 N/mm2

M

M

M = Main field of application

Type

CORDAFLEX (SMK)

Conductor (refer also to DIN VDE 0295

Electrolytic copper tinned, very finely stranded class "F"

Conductor (refer also to DIN VDE 0207, Part 20)

PROTOLON MS Newly developed special compound based on high-quality EPR (at least 3GI3); improved mechanical and electrical characteristics

Shield for individually shielded cores and twisted and shielded

Braid screen made of tinned copper wires. Transfer impedance optimized at 30 MHz Surface covered: at least 60% for shielded cores at least 80% for twisted and shielded pairs

Core identification

Optimal identification as a result of light insulation with numbers printed in black for power and control cables, protective-earth conductor green-yellow

Core arrangement

Laid-up in a maximum of 3 layers, Length of lay 5 x D (core diameter)

Support element

Central aramide support element to increase the loading capability for special designs; the kN value designates the breaking load of the support element.

Sheath System

PROTOFIRM special: First sheath Newly developed special compound based on PCP, colour: yellow Anti-torsion braid Reinforced braid made of polyester threads, in a vulcanized bond between the sheaths. Resulting in a high strength of the sheath system. PROTOFIRM: Third sheath A sheath system with a unique combination of flexibility and robustness has been achieved through the use of a new structure. Abrasion and tear-proof special rubber compound based on PCP, colour: yellow. PROTOFIRM sandwich construction (2 sheaths) for wall thickness 3mm and more. Refer also to PROTOLON (SMK)

Marking

CORDAFLEX (SMK) (N)SHTÖU-J/-O (number of cores) x (cross section)

DESIGN CORDAFLEX (SMK) cables consist of extra finely stranded tinned copper conductors with a short length of lay to provide an extremely flexible conductor assembly with greater mechanical strength. The cable design is in accordance with the Australian Standards AS 1125, AS 3116, AS 3191 and DIN VDE 0250 pt 814 for NSHTOU-J.

114

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115

CORDAFLEX (SMK)

CORDAFLEX (SMK) Minimum bending radii

THERMAL PARAMETERS

CORDAFLEX, PLANOFLEX, RONDOFLEX, SPREADERFLEX, PROTOLON, Lift control cable

Flexible Cables

Ambient temperature • fully flexible operation • fixed installaton

-35oC to +60 oC -50 oC to +80 oC

Rated voltage Uo/U Up to 0.6/1 kV Up to 8

Above 8 to 12

Above 12 to 20

Above 20

Fixed installation

3xd

3xd

4xd

4xd

Fully flexible operation

3xd

4xd

5xd

5xd

If the bending radii are smaller than those permitted, a reduced service life can be expected depending on the stress conditions. The values given in the following table should be taken as a basis.

For the entry, e.g. at a centre feed point

3xd

4xd

5xd

5xd

The minimum bending radii are shown as the product of the overall diameter of the cable and a factor, which is dependent on the diameter of the cable (e.g. 3x d).

For forced guidance with reeling operation

5xd

5xd

5xd

6xd

The minimum permissible bending radii are valid within the specified ambient temperature range (see thermal parameters subject to the provision that the permissible tensile loads are not exceeded .

For forced guidance with festoon operation

4xd

4xd

5xd

5xd

For forced guidand with power tracks

4xd

4xd

5xd

5xd

For forced guidance with sheaves

7.5 x d

7.5 x d

7.5 x d

7.5 x d

For forced guidance with cable tenders

7.5 x d

7.5 x d

7.5 x d

7.5 x d

Minimum distance with double or S-type directionalchanges

20 x d

20 x d

20 x d

20 x d

Maximum permissible operating temperature of the conductor

90 oC

Short-circuit temperature of the conductor

250 oC

MECHANICAL PARAMETERS

Maximum overall diameter of the cable ormaximium thickness of the flat cable (mm)

Minimum bending radii

In critical cases, the cable manufacturer should be consulted.

CHEMICAL PARAMETERS Resistance to oil Weather resistance Water compatibility

116

Given to DIN VDE 0473, part 811-2-1, para.10 Unrestricted use outdoors and indoors, resistant to zone, UV and mositure Given and verified in long-term tests

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117

CORDAFLEX (SMK)

CORDAFLEX (SMK)

Selection and Ordering Data

mm2

Cross- Stretched Suspended section laying freely in air mm2 A A Factor 1 1.05 1 1.5 23 24 2.5 30 32 4 6 49 51 10 66 69 16 88 92 25 120 126 35 145 152 50 170 179 70 220 231 95 250 263 120 295 310 150 340 357 185 385 404 240 455 478 300 515 541

118

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mm2

1 layer A 0.8 19 25 41 55 74 101 122 143 185 210 248 286 323 382 433

Reeled in layers 2 layers 3 layers A A 0.61 0.49 12 6 15 8 25 12 34 17 45 22 61 30 74 36 87 43 113 55 128 63 151 74 174 85 197 97 233 114 264 129

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4 layers A 0.42 2 3 5 7 9 13 15 18 23 26 31 36 41 48 54

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Cross- Stretched Suspended section laying freely in air mm2 A A Factor 1 1.05 1 1.5 18 19 2.5 23 24 4 6 38 40 10 51 54 16 67 70 25 90 95 35 110 116 50 125 131 70 160 168 95 185 194 120 210 221 150 245 257 185 270 284 240 315 331 300 355 373

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1 layer A 0.8 15 19 32 43 56 76 92 105 134 155 176 206 227 265 298

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Reeled in layers 2 layers 3 layers A A 0.61 0.49 9 5 12 6 19 10 26 13 34 17 46 23 56 28 64 31 82 40 95 46 108 53 126 62 138 68 161 79 182 89

4 layers A 0.42 2 2 4 5 7 9 12 13 17 20 22 26 28 33 37

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119

CORDAFLEX (SMK)

CORDAFLEX (SMK)

MECHANICAL PARAMETERS

VOLTAGE RATING

Tensile load: Torsional stresses: Minimum bending radii: Min. distance with S-type directional changes:

-

Up to 30 N/mm2 + 50o/m According to DIN VDE 0298, Part 3 20 x D

-

Rated Voltage: Maximum operating voltages in: 3 phase AC operation DC operation AC test voltage

Uo/U = 0.6/1kV Uo/U = 0.72/1.2kV Uo/U = 0.9/1.8kV = 4kV over 5 min

CURRENT CARRYIING CAPACITY

TRAVEL SPEED

If, after all selection criteria have been taken into account, the type of flexible electric cable to be used for cranes and material handling equipment has been decided on, the necessary cross-section of the conductor can be determined either from the current to be transmitted or from the power. Installation conditions (stretched laying, suspended freely in the air, reeled), variations in ambient temperature, grouping, type of operation (continuous duty, intermittent periodic duty) and the use of multi-core cables are to be taken into account.

At high speeds close attention to other parameters eg bending radii, cable tension and temperature must be adhered to.

De-rating factors for varying ambient temperatures Ambient temperature oC °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTH CORDAFLEX has a maximum safe reeling tensile strength of 30N/mm2. This ensures that no conductor deformation will occur in operation. Dynamic tensile stresses such as start-up, braking and centre feed pass-over should be taken into account.

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VERTICAL SUSPENSION When CORDAFLEX cables are vertically suspended care must be taken to terminate the cable at the point of suspension. This can be done by either stress relief drums with 21/2 turns of cable around the drum, cable stockings correctly sized for the diameter and weight or cable clamps. Refer to page 193. CORDAFLEX (SMK) control cables for vertical reeling operations with 20 kN support element. For CORDAFLEX steel core hangers or rope thimbles should be employed to ensure correct tensile load bearing on the steel support rope. If the cable is to pass or be guided over a roller sheave then this shall be specifically dimensioned for the cable and shall have a minimum bending radius of 18 x cable diameter to distribute the tensile stress and compressive forces over as wide a surface area as possible. The support element must be terminated at the reeler.

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121

CORDAFLEX (SMK)

CORDAFLEX (SMK)

Selection and Ordering Data Part No.

Number of Cores Main Conductor and Nominal Diameter Cross-section mm mm2 (N)SHTÖU-J Power Cables, Four-core Design 5DH3 132 4x4 3.0 5DH3 133 4x6 3.6 5DH3 134 4 x 10 4.6 5DH3 135 4 x 16 5.6 5DH3 136 4 x 25 7.3 (N)SHTÖU-J Power Cables, Five-core Design 5DH3 151 5x4 3.0 5DH3 152 5x6 3.6 5DH3 153 5 x 10 4.6 5DH3 154 5 x 16 5.6 (N)SHTÖU-J Power Cables, Three-core Design with Protective-earth Conductor split into 3 5DH3 121 3 x 35 + 3 x 16/3 8.4/3.5 5DH3 122 3 x 50 + 3 x 25/3 10.3/4.2 5DH3 123 3 x 70 + 3 x 35/3 12.0/5.0 5DH3 124 3 x 95 + 3 x 50/3 14.0/6.0 5DH3 125 3 x 120 + 3 x 70/3 15.8/7.2 5DH3 126 3 x 150 + 3 x 70/3 17.5/7.2 5DH3 127 3 x 185 + 3 x 95/3 19.4/8.1 5DH3 128 3 x 240 + 3 x 120/3 22.5/9.3 (N)SHTÖU-J Control Cables for Vertical Reeling Operation, with 20 kN Support Element 5DH3 291 49 x 1 (20 kN) 1.3 5DH3 295 24 x 2.5 (20 kN) 2.0 5DH3 296 30 x 2.5 (20 kN) 2.0 5DH3 298 44 x 2.5 (20 kN) 2.0 5DH3 290 56 x 2.5 (20 kN) 2.0 122

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Overall Diameter of Cable

Approx. Net Weight for 1000 m kg

Maximum Permissible Tensile Force N

Min mm

Max mm

16.0 17.4 21.6 23.7 28.5

18.0 19.4 23.6 26.7 31.5

455 575 905 1240 1850

480 720 1200 1920 3000

17.4 19.0 23.4 26.1

19.4 21.0 25.4 29.1

430 690 1080 1500

600 900 1500 2400

28.5 34.4 39.7 44.3 51.0 53.9 58.9 67.4

31.5 37.4 42.7 47.3 55.0 57.9 62.9 71.4

2160 2850 3920 5020 6630 7690 9310 12200

3150 4500 6300 8550 10800 13500 16650 21600

26.6 26.2 29.4 34.1 40.1

29.6 29.2 32.4 37.1 43.1

1190 1290 1610 2160 2840

3200 3600 4100 5100 6000

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CORDAFLEX (SMK)

CORDAFLEX (SMK)

Selection and Ordering Data Part No.

Number of Cores and Nominal Cross-section mm2 (N)SHTÖU-J Control Cables 5DH3 130 4 x 1.5 5DH3 140 5 x 1.5 5DH3 142 7 x 1.5 5DH3 161 12 x 1.5 5DH3 162 18 x 1.5 5DH3 163 24 x 1.5 5DH3 164 30 x 1.5 5DH3 165 36 x 1.5 5DH3 166 44 x 1.5 5DH3 167 56 x 1.5 5DH3 111 3 x 2.5 5DH3 131 4 x 2.5 5DH3 141 5 x 2.5 5DH3 143 7 x 2.5 5DH3 171 12 x 2.5 5DH3 172 18 x 2.5 5DH3 173 24 x 2.5 5DH3 174 30 x 2.5 5DH3 175 36 x 2.5 5DH3 176 44 x 2.5 5DH3 177 56 x 2.5 (N)SHTÖU-O Bus Cables 5DH3 186 3 x (2 x 1)C 5DH3 187 6 x (2 x 0.5)C 5DH3 188 6 x (2 x 1)C 5DH3 183 12 x 1(C) (N)SHTÖU-J Combined Control Cables 5DH3 184 12 x 2.5 + 12 x 1 (C) 5DH3 180 19 x 2.5 + 5 x 1 (C) 5DH3 181 25 x 2.5 + 5 x 1 (C) 124

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Main Conductor Diameter mm

Min mm

Max mm

Approx. Net Weight for 1000 m kg

1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

12.2 13.0 15.2 21.4 21.3 23.8 26.6 26.5 29.5 34.9 12.7 13.2 14.2 16.6 23.4 23.3 26.2 29.4 29.3 34.1 40.1

13.8 14.6 17.2 23.4 23.3 26.8 29.6 29.5 32.5 37.9 14.3 14.8 15.8 18.6 25.4 25.3 29.2 32.4 32.3 37.1 43.1

240 280 385 710 760 990 1220 1260 1530 2050 280 305 355 510 920 1005 1320 1660 1720 2230 2940

180 225 315 540 810 1080 1350 1620 1980 2520 300 375 525 900 1350 1800 2250 2700 3300 4200

1.3 0.9 1.3 1.3

22.0 23.1 28.9 22.9

24.0 25.1 31.9 25.9

755 885 1330 865

180 360 360 360

2.0/1.3 2.0/1.3 2.0/1.3

26.2 26.2 29.4

29.2 29.2 32.4

1230 1290 1620

900 1575 2025

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Overall Diameter of Cable

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Maximum Permissible Tensile Force N

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125

RONDOFLEX

RONDOFLEX

Rubber Sheathed Festoon Cable

ELECTRICAL PARAMETERS Rated voltage Max permissible operating voltage in AC systems Max permissible operating voltage in DC systems AC test voltage

APPLICATION Flexible power and control cable, for use on festoon systems machine tools, material handling equipment, associated with high mechanical stresses and frequent bending during operation, also suitable for light duty reeling applications.

DESIGN RONDOFLEX cables consist of electrolytic copper, tinned finely stranded conductors. The insulation is a PROTOLON MS which is a newly developed special compound based on high quality EPR which provides improved mechanical and electrical characteristics. For individually shielded cores and twisted and shielded pairs the overall braided screen consists of tinned copper wires. The transfer impedance is optimised at 30 MHz and the surface area covered is approx 60% for shielded cores and 80% for twisted and shielded pairs. The inner sheath is EPR, the outer sheath is PCP. RONDOFLEX remains flexible at sub zero temperatures and high ambient temperatures. The construction is in accordance with the Australian Standards AS1125, AS3116, AS3191 and VDE certificate with VDE Reg No. 9809.

CHEMICAL PARAMETERS Resistance to oil Weather resistance

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Given to DIN VDE 0473, Part 811-2-1, para.10 Unrestricted use outdoors and indoors, resistant to ozone, UV and moisture

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Uo/U = 0.6/1kV Uo/U = 0.7/1.2kV Uo/U = 0.9/1.8kV 2.5 kV over 5 min

THERMAL PARAMETERS Ambient temperature • Fully flexible operation • Fixed installation Max permissible operating temperature of the conductor Short-circuit temperature of the conductor

-35oC to +60 oC -50 oC to +80 oC 90 oC 200 oC

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table.

MECHANICAL PARAMETERS Tensile load Torsional stresses Minimum bending radii

Up to 15 N/mm2 + 90 o/m According to DIN VDE 0298, Part 3

Minimum distance for S-type directional changes

20 X D

Travel speed • Gantry (reeling operation) 60 m/min • Trolley (festoon system) up to 180 m/min • For speeds above 180m/min consult the manufacturer

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127

RONDOFLEX

RONDOFLEX

CORE COLOUR INDENTIFICATION

CORE ARRANGEMENT

Control and power conductors are light coloured with numbers printed in black for easy indentifi cation and include a green/yellow earth conductor.

Laid-up in a maximum of 3 layers. Length of lay 10 x D.

Selection and ordering data Number of Cores & Nominal Cross-section mm2 NGRDGÖU–O Power cables Single-core design

NGRDGÖU–J Power cables Four and five-core design

NGRDGÖU–J Power cables Three-core design with protective-earth conductor split into 3 128

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mm2 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 4x4 4x6 4 x 10 4 x 16 4 x 25 4 x 35 4 x 50 5x4 5x6 5 x 10 5 x 16 5 x 25 3 x 35 + 3 x 16/3 3 x 50 + 3 x 25/3 3 x 70 + 3 x 35/3

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Part No.

5DG6 610 5DG6 611 5DG6 612 5DG6 613 5DG6 614 5DG6 615 5DG6 616 5DG6 617 5DG6 642 5DG6 643 5DG6 644 5DG6 645 5DG6 646 5DG6 647 5DG6 648 5DG6 652 5DG6 653 5DG6 654 5DG6 655 5DG6 656 5DG6 631 5DG6 632 5DG6 633

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Conductor diameter

mm 6.8 8.1 9.6 11.2 13.2 14.9 16.6 18.0 3.0 3.2 4.2 5.7 6.8 8.1 9.6 3.0 3.2 4.2 5.7 6.8 8.1 9.7 11.2

Overall Diameter of Cable

Min mm 11.4 12.3 15.0 16.5 18.9 20.8 22.9 24.8 13.9 15.9 18.2 22.9 26.9 30.1 35.7 15.7 17.5 20.8 24.6 29.5 27.7 32.5 39.1

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Max mm 12.6 13.9 16.6 18.5 20.9 22.8 24.9 27.8 15.5 17.9 20.2 24.9 29.9 33.1 38.7 17.7 19.5 22.8 27.6 32.5 30.7 35.5 42.1

Approx. Net Weight for 1000 m

Maximum Permissible tensile force

Unenclosed Spaced

kg 330 430 625 835 1070 1340 1650 2010 350 475 680 1070 1600 2090 2970 450 575 865 1300 1940 1800 2540 3570

N 375 525 750 1050 1425 1800 2250 2775 240 360 600 960 1500 2100 3000 300 450 750 1200 1875 1575 2250 3150

A 150 185 230 290 360 420 485 570 38 48 66 88 120 145 180 38 48 66 88 120 145 180 230

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129

RONDOFLEX

RONDOFLEX

Selection and ordering data Number of Cores & Nominal Cross-section

NGRDGÖU–J Control cables

NGRDGÖU–O Bus cables

130

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mm2 12 x 1.5 18 x 1.5 24 x 1.5 30 x 1.5 36 x 1.5 12 x 2.5 18 x 2.5 24 x 2.5 30 x 2.5 36 x 2.5 6 x (2 x 0.5) 6 x (2 x 1) C 9 x (2 x 0.5) C 9 x (2 x 1) C 12 x 1(C)

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Part No.

5DG6 662 5DG6 663 5DG6 664 5DG6 665 5DG6 666 5DG6 672 5DG6 673 5DG6 674 5DG6 675 5DG6 676 5DG6 693 5DG6 694 5DG6 691 5DG6 692 5DG6 681

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Conductor diameter

mm 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 0.9 1.3 0.9 1.3 1.3

Overall Diameter of cable Min mm 16.2 18.7 22.1 23.3 24.6 17.9 21.5 24.0 26.4 28.4 22.1 28.1 28.3 35.9 18.0

Max mm 18.2 20.7 24.1 25.3 27.6 19.9 23.5 27.0 29.4 31.4 25.1 31.1 31.3 38.9 20.0

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Approx. Net Weight for 1000 m

kg 440 615 805 930 1090 580 865 1110 1330 1550 850 1250 1340 2010 590

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Maximum Permissible tensile force N 270 405 540 675 810 450 650 900 1125 1350 180 180 270 270 180

Unenclosed Spaced

A 20 20 20 20 20 28 28 28 28 28

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131

RONDOFLEX (C) - FC

RONDOFLEX (C) - FC ELECTRICAL PARAMETERS

Shielded EMC Festoon Power Cables

Rated voltage Max permissible operating voltage in AC systems Max permissible operating voltage in DC systems AC test voltage

APPLICATION For use on festoon systems, eg, on gantry cranes, hall gantry cranes, rack material handling equipment, transportation systems or machine tools, in particular for applications where there is a danger of interference to data transmission systems from power cables. The cables are used for high mechanical stresses and frequent bending, also suitable for use as a flexible motor power supply cable.

DESIGN The RONDOFLEX (C) - FC cable consists of electrolytic copper, thinned finely stranded conductors. The insulation is a PROTOLON MS which is a newly developed special compound based on high quality EPR providing improved mechanical and electrical characteristics. The overall braid screen is made of tinned copper wires with a surface coverage of greather than 80%. The inner sheath is SBR, the black outer sheath is PCP allowing it to remain flexible at sub zero temperatures and also withstand extremely high ambients. The construction is in accordance with the Australian Standards AS1125, AS3116, AS3191 and VDE certificate with VDE Reg No. 9809.

CHEMICAL PARAMETERS Resistance to oil Weather resistance

132

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Given to DIN VDE 0473, Part 811-2-1, para. 10 Unrestricted use outdoors and indoors, resistant to ozone, UV and moisture

Phone 131 773

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Uo/U = 0.6/1kV Uo/U = 0.7/1.2kV Uo/U = 0.9/1.8kV 2.5 kV over 5 min

THERMAL PARAMETERS Ambient temperature • Fully flexible operation • Fixed installation Max permissible operating temperature of the conductor Short-circuit temperature of the conductor

-35oC to +60oC -50oC to +80oC 90oC 200oC

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table.

MECHANICAL PARAMETERS Tensile load Up to 15 N/mm2 Torsional stresses No application Minimum bending radii According to DIN VDE 0298, Part 3 Travel speed • Gantry (reeling operation) 60 m/min • Trolley (festoon system) - up to 180 m/min, the travel speed is determined by a number of factors and can thus not be precisely defined. Influence factors are, eg, space requirement, cable weight, loop sag, number of the festoon systems etc. • For speeds above 180 m/min consult the manufacturer. Additional tests Bending test Sales & Order Processing

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133

RONDOFLEX (C) - FC

RONDOFLEX (C) - FC

CORE COLOUR IDENTIFICATION

CORE ARRANGEMENT

Black, blue, brown with green/yellow earth conductor.

Three main conductors laid-up (10 x D) with protective-earth conductor split into 3 in the outer filler

Selection and ordering data Number of Cores & Nominal Cross-section

Part No.

mm2 4x4 4x6 4x10 3x16+3x2,5 3x25+3x4 3x35+3x6 3x50+3x10 3x70+3x10 3x95+3x16 3x120+3x25 Number of Cores & Nominal Cross-section mm2 4x4 4x6 4x10 3x16+3x2,5 3x25+3x4 3x35+3x6 3x50+3x10 3x70+3x10 3x95+3x16 3X120+3X16 134

5DG6 682 5DG6 683 5DG6 684 5DG6 685 5DG6 686 5DG6 687 5DG6 688 5DG6 690 5DG6 679 5DG6 680 Part No.

5DG6 682 5DG6 683 5DG6 684 5DG6 685 5DG6 686 5DG6 687 5DG6 688 5DG6 690 5DG6 679 5DG6 680

Sales & Order Processing

Conductor resistor

Ω/km 4.95 3.30 1.91 1.21 0.78 0.55 0.39 0.27 0.21 0.16

Phone 131 773

Shield cross-section

Conductor diameter

mm2 8.0 10.7 12.7 13.3 15.9 21.4 24.9 29.8 -

mm 2.45 2.93 3.90 5.72 6.75 8.05 9.60 11.50 14.00 15.80

Overall Diameter of Cable Min mm 14.8 17.2 19.7 22.2 25.3 29.3 35.0 40.9 44.2 48.7

Inductance

Capacitance

(core/core) at 10 kHz iH/km 550 530 510 480 450 430 410 390 250 220

(core/shield) at 1 kHz iF/km 180 190 230 225 275 325 400 475 360 370

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Approx. Net Weight for 1000 m Max mm 17.8 20.2 22.7 25.2 28.3 32.3 38.0 43.9 47.2 51.7

kg 485 700 925 1150 1610 2160 3090 4100 5040 5900

Maximum Permissible tensile force N 240 300 600 720 1125 1575 2250 3150 4275 5400

Unenclosed Spaced

A 38 48 66 88 120 145 180 230 285 330

Transfer impedance

at 1 MHz mΩ/m 0.4 0.2 0.1 -

Sales & Order Processing

at 10 MHz mΩ/m 1.3 0.6 0.2 -

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at 30 MHz mΩ/m 3.5 1.5 0.7 -

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135

RONDOFLEX-CHAIN

RONDOFLEX-CHAIN ELECTRICAL PARAMETERS

Highly Flexible Chain Cable

Rated voltage Max permissible operating voltage in AC systems Max permissible operating voltage in DC systems AC test voltage

APPLICATION All chain systems (e.g. container cranes, stacking cranes, indoor cranes, material-handling equipment). Specifically designed for outdoor energy chain applications with long travel distances at high travel speeds. Key benefits are reliability, abrasion resistance and a long lifetime.

DESIGN The power and control conductors in RONDOFLEX (CHAIN) cables consist of Class 5 finely stranded electrolytic copper. The earth conductors consist of very finely stranded electrolytic copper exceeding Class 5. The insulation compound is Protolon MS (refer also DIN VDE 0207) which is a high grade insulation compound based on EPR (at least. 3GI3) with improved mechanical and electrical performance; alternative for control cables: ETFE. The inner sheath is a black special compound based on EPR GM1b. The overall shield consists of a tinned copper wire braided screen with greater than 80% coverage. The outer sheath is a high grade compound based on EVA with excellent abrasion and aging characteristics. Core identification is a light coloured compound with black number prints, yellow-green earth.

CHEMICAL PARAMETERS Resistance to oil Weather resistance

136

Sales & Order Processing

Phone 131 773

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Uo/U = 0.7/1.2kV Uo/U = 0.9/1.8kV 3.5 kV over 5 min

THERMAL PARAMETERS Ambient temperature • Fully flexible operation • Fixed installation Max permissible operating temperature of the conductor Short-circuit temperature of the conductor

-35oC to +80 oC -50 oC to +80 oC 90 oC 200 oC

MECHANICAL PARAMETERS Tensile load Torsional stresses Minimum bending radii Travel speed • Trolley • Other

According to DIN VDE 0473, Part 811-2-1 Para. 10 Unrestricted use indoors and outdoors, resistant to ozone, UV and moisture.

Uo/U = 0.6/1kV

Up to 15 N/mm2 No application According to DIN VDE 0298, Part 3 As a guide up to 300 m/min as tested on factory test rig As per all other recommended chain application speeds

TRAVEL SPEED Trolley Other

As a guide up to 300 m/min as tested on factory test rig. As per all other recommended chain application speeds.

Sales & Order Processing

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137

RONDOFLEX-CHAIN

RONDOFLEX-CHAIN

CORE COLOUR INDENTIFICATION Control and power conductors are light coloured with numbers printed in black for easy indentification and include a green/yellow earth conductor.

Selection and ordering data Number of Cores & Nominal Cross-section

(N) GRDGÖU Power cable single core design

138

mm2 1x16 1x25 1x35 1x50 1x70 1x95 1x120 1x150 1x185 1x240

Sales & Order Processing

Part No.

5DG4 011 5DG4 012 5DG4 013 5DG4 014 5DG4 015 5DG4 016 5DG4 017 5DG4 018 5DG4 019 5DG4 020

Phone 131 773

Conductor diameter

mm 5.7 7.1 8.3 9.8 11.6 13.8 14.9 17.2 18.0 22.5

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Overall Diameter of Cable Min mm 7.7 10.6 12.1 13.9 15.9 19.1 20.8 23.0 25.8 29.9

Max mm 9.7 12.6 14.1 15.9 17.9 21.1 22.8 26.0 28.8 32.9

Approx. Net Weight for 1000 m

kg/km 210 325 445 605 830 1120 1390 1740 2130 2830

Sales & Order Processing

Maximum Permissible tensile force N 240 375 525 750 1050 1425 1800 2250 2775 3600

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Unenclosed Spaced

Unenclosed Touching

A 110 150 185 230 290 360 420 485 570 680

A 86 115 145 175 225 280 325 375 435 520

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139

RONDOFLEX-CHAIN

RONDOFLEX-CHAIN

Selection and ordering data Number of Cores & Nominal

Part No.

Conductor diameter

Overall Diameter of Cable

Approx. Net Weight

Maximum Permissible for 1000 m

Cross-section

(N)GRDGCGÖU Power cable, single core design, screened

(N)GRDGÖU-J Power cable, 3/4 - core design

140

mm2 1x16C 1x25C 1x35C 1x50C 1x70C 1x95C 1x120C 1x150C 1x185C 1x240C

4x4 4x6 4x10 4x16 4x25 3x50+3x25/3

Sales & Order Processing

Unenclosed Spaced tensile force

Unenclosed Touching

5DG4 211 5DG4 212 5DG4 213 5DG4 214 5DG4 215 5DG4 216 5DG4 217 5DG4 218 5DG4 219 5DG4 220

mm 5.7 7.1 8.3 9.8 11.6 13.8 14.9 17.2 18.0 22.5

Min mm 10.1 12.8 13.9 15.7 18.7 20.8 22.8 25.6 27.8 31.9

Max mm 12.1 14.8 15.9 17.7 20.7 22.8 24.8 28.6 30.8 34.9

kg/km 320 450 555 745 1090 1330 1580 2000 2330 3130

N 240 375 525 750 1050 1425 1800 2250 2775 3600

A 110 150 185 230 290 360 420 485 570 680

A 86 115 145 175 225 280 325 375 435 520

5DG4 111 5DG4 112 5DG4 113 5DG4 114 5DG4 115 5DG4 117

2.9 3.6 4.6 5.9 7.2 10.0

12.7 14.2 16.6 20.0 25.9 31.5

14.7 16.2 18.6 22.0 28.9 34.5

325 435 650 960 1580 2510

240 360 600 960 1500 2250

38 48 66 88 120 180

35 45 62 83 110 170

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Sales & Order Processing

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141

RONDOFLEX-CHAIN

RONDOFLEX-CHAIN

Selection and ordering data Number of Cores & Nominal Cross-section

(N)GRDGCGÖU-J Power cable, 3/4 - core design overall screened

(N)GRDGÖU-J Power cable, 5 & 7 - core design

142

mm2 4x2,5C 4x4C 4x6C 4x10C 3x16+3x2,5C 3x25+3x4C 3x35+3x6C 3x50+3x10C

7x4 5x6 5x10 5x16

Sales & Order Processing

Part No.

Conductor diameter

Overall Diameter of Cable

Approx. Net Weight for 1000 m

Maximum Permissible tensile force

Unenclosed Spaced

Unenclosed Touching

5DG4 240 5DG4 241 5DG4 242 5DG4 243 5DG4 254 5DG4 255 5DG4 256 5DG4 257

mm 1.9 2.9 3.6 4.6 5.9 7.2 8.1 10.0

Min mm 11.3 15.7 17.0 19.7 20.4 25.8 28.6 35.0

Max mm 13.3 17.7 19.0 21.7 22.4 28.8 31.6 38.0

kg/km 390 505 650 930 1070 1810 2220 3090

N 150 240 360 600 720 1125 1575 2250

A 28 38 48 66 88 120 145 180

A 26 35 45 62 83 110 135 170

5DG4 171 5DG4 122 5DG4 123 5DG4 124

2.9 3.6 4.6 5.9

16.7 15.8 19.7 22.8

18.7 17.8 21.7 24.8

535 535 850 1220

420 450 750 1200

38 48 66 88

35 45 62 83

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Sales & Order Processing

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143

RONDOFLEX-CHAIN

RONDOFLEX-CHAIN

Selection and ordering data Number of Cores & Nominal Cross-section

(N)GRDGÖU-J control cable, overall screened

(N)GRDGÖU-J control cable

144

mm2 12x1.5C 5x2.5C

12x1.5 24x1.5 7x2.5 12x2.5 18x2.5 24x2.5

Sales & Order Processing

Part No.

Conductor diameter

Overall Diameter of Cable

Approx. Net Weight for 1000 m

Maximum Permissible tensile force

Unenclosed Spaced

Unenclosed Touching

5DG4 252 5DG4 260

mm 1.5 1.9

Min mm 14.7 12.7

Max mm 16.7 14.7

kg/km 440 435

N 270 188

A 20 28

A 19 26

5DG4 152 5DG4 154 5DG4 141 5DG4 190 5DG4 191 5DG4 192

1.5 1.5 1.9 1.9 1.9 1.9

11.7 17.1 11.3 13.6 16.9 22.5

13.7 19.1 13.3 15.6 18.9 24.5

305 705 290 485 760 1010

270 540 263 450 675 900

20 20 28 28 28 28

19 19 26 26 26 26

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Sales & Order Processing

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145

RONDOFLEX-CHAIN

RONDOFLEX-CHAIN

Selection and ordering data Number of Cores & Nominal Cross-section

Part No.

Conductor Diameter

Fibre optic cable

6xG62,5/125µ 12xG62,5/125µ

5DG4 290 5DG4 291

mm -

(N)GRDGÖU-J Bus cable

1x(2x0.5)C 4x(2x0.5)C (4x2x0.5)C 6x(2x0.5)C 6x(2x1)C

5DG4 --5DG4 280 5DG4 --5DG4 --5DG4 ---

0.9 0.9 0.9 0.9 1.3

146

Sales & Order Processing

Phone 131 773

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Overall Diameter of Cable

Approx. Net Weight for 1000 m

Maximum permissible tensile force

Min mm 14 14

Max mm 16 16

kg/km 260 260

N 500 500

8 19 19.2 20.2 26.3

10 21 21.2 22.2 29.3

135 625 605 730 1120

15 60 60 90 180

Sales & Order Processing

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147

PLANOFLEX

PLANOFLEX

Flat Festoon Crane Cables

OPERATING TEMPERATURE -

Minimum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

-55°C 90 °C 250 °C -35°C

MINIMUM BENDING RADII The recommended minimum bending radii is dependent on the cable thickness and should be observed to ensure operating reliability. cables up to 8mm thick = 3 x cable thickness cables up to 12mm thick = 4 x cable thickness cables above 12mm thick = 5 x cable thickness

APPLICATION • • • • • • • •

CURRENT CARRYING CAPACITY

Festoon gantry cranes Wharf & port facilities Mine sites & cold stores Container Cranes Timber & refuse cranes Rubber tyred gantries Trippers Steelworks & ladle cranes

Current ratings are based on a continuous operating ambient temperature of 40 °C. At other temperatures these values must be converted using the following table. °C Factor

TENSILE STRENGTH The maximum allowable tensile stress is 15N/mm2.

DESIGN PLANOFLEX cables consist of extra finely stranded copper conductors with a short length of lay to provide a high degree of flexibility. PROTOLON elastomer R-EP-90 insulation provides improved current carrying capacities and the cable is sheathed overall with HD-PCP-90 Polychloroprene which is oil resistant and flame retardant, remaining flexible at sub-zero temperatures, and withstands high ambient. The construction is in accordance with the Australian Standards AS 1125, AS 3116, AS 3191 and DIN VDE 0250 pt 809. PLANOFLEX is UL approved, Certificate File No. E113313.

148

Sales & Order Processing

15 20 25 30 35 40 45 50 55 60 65 70 75 80 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

Phone 131 773

Fax 1800 060 773

This ensures no conductor damage will occur in operation.

VOLTAGE RATING -

Rated Voltage: (multicore control) Uo/U = 380/660V (power) Uo/U = 0.6/1kV - AC test voltage = 2kV * The cable is designated 300/500V in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the stated voltage ratings.

Sales & Order Processing

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149

PLANOFLEX

PLANOFLEX

SCREENED CONTROL/DATA CORES Individually screened and twisted screened pair constructions have been developed to enable interference free data/PLC transmission. Screens consist of tinned copper wire braid with 95% coverage with an extruded polymer skin to bond the screen to the insulation and enable greater internal screen protection. Attenuation data for these screened cores at various transmission rates is listed in tables 6.8 and 6.9 on Page 172/173. Integrated fibre optics are also available.

CORE COLOUR IDENTIFICATION Control cables (up to incl. 2.5mm2)

- black cores sequentially numbered, including a green/yellow earth

4 Core 7 Core

- blue, brown, black and green/yellow - black cores sequentially numbered, including a green/yellow earth core

NOTES The 7 core design permits two three phase supplies to be incorporated within a single cable, each circuit sharing the full size earth. For the system design the length of cable required for a festoon is approximately +10% on the total trolley length. For large or fast moving systems the stronger power cables should have a shorter loop depth than the lighter control cables. These types of festoons must always be fitted with tow ropes to limit whiplash and conductor stress on acceleration and braking.

Selection and ordering data Number of Cores x Conductor Size

Part No.

mm

mm2 PLANOFLEX Control Cable

PLANOFLEX Power Cable

150

4 x 1.5 7 x 1.5 8 x 1.5 10 x 1.5 12 x 1.5 24 x 1.5 4 x 2.5 7 x 2.5 8 x 2.5 12 x 2.5 24 x 2.5 4x4 4x6 4 x 10 4 x 16 4 x 25 4 x 35 4 x 50 4 x 70 4 x 95

Sales & Order Processing

Approx. No. of Strands x Max. Strand Diameter

5DG5 711 5DG5 714 5DG5 715 5DG5 717 5DG5 718 5DG5 720 5DG5 721 5DG5 724 5DG5 725 5DG5 728 5DG5 730 5DG5 731 5DG5 741 5DG5 765 5DG5 766 5DG5 767 5DG5 768 5DG5 770 5DG5 771 5DG5 772

Phone 131 773

85 x 0.16

Diameter of Bare Conductor

Fax 1800 060 773

Unenclosed Spaced

Min mm

Max mm

kg/km

A

1.7

5.2 x 14.5 5.2 x 24.5 5.2 x 27.5 5.8 x 35.0 5.8 x 41.0 11.5 x 50.5 6.6 x 19.0 6.6 x 32.0 6.6 x 35.5 7.2 x 53.5 15.0 x 65.5 8.0 x 23.0 8.8 x 25.5 10.0 x 31.5 12.0 x 37.0 13.5 x 44.5 16.0 x 51.5 18.5 x 60.0 21.0 x 68.5 23.5 x 78.0

6.2 x 17.0 6.2 x 27.0 6.2 x 30.5 7.0 x 39.0 7.0 x 45.0 13.5 x 55.5 7.8 x 21.5 7.8 x 35.5 7.8 x 39.5 8.4 x 58.5 17.0 x 72.0 9.4 x 26.0 10.0 x 28.5 12.0 x 35.0 14.0 x 41.0 16.0 x 49.0 18.0 x 56.5 21.0 x 65.5 23.5 x 75.5 26.5 x 85.5

155 265 295 405 480 1010 255 440 495 790 1690 380 490 750 1080 1590 2110 2950 4020 5210

20 20 20 20 20 20 28 28 28 28 28 38 48 66 88 120 145 180 230 285

2.5 2.5

290 x 0.16 190 x 0.21 320 x 0.21 475 x 0.20 741 x 0.20 269 x 0.39 385 x 0.39 546 x 0.39 725 x 0.39

Cable Weight

Max mm

1.7 140 x 0.16

Cable Overall dimension Thickness x Width

2.8 3.5 4.5 5.7 7.1 8.3 9.8 11.4 13.8

Sales & Order Processing

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151

PLANOFLEX

PLANOFLEX

Selection and Ordering Data

Number of Cores x Conductor Size

PLANOFLEX 7 Core Cable

Individually Screened Data Cores and Pairs

Part No.

mm2 7x4 7x6 7 x 10 7 x 16 7 x 25 7 x 35

4 x 1 (c) 4 x (2x1) (c) 12 x 1 (c) 4 x 1.5 (c) 8 x 1.5 (c) 12 x 1.5 (c) 6 x (2x2.5) (c)

Approx. No. of Strands x Max. Strand Diameter

Diameter of Bare Conductor

Cable Overall dimension Thickness x Width

Cable Weight

Unenclosed Spaced

5DG5 734 5DG5 744 5DG5 865 5DG5 866 5DG5 867 5DG5 868

mm 290 x 0.16 190 x 0.21 320 x 0.21 510 x 0.21 780 x 0.21 280 x 0.41

Max mm 3.2 3.9 5.2 6.3 8.0 9.2

Min mm 8.0 x 38.0 8.8 x 42.5 10.5 x 53.5 12.5 x 65.5 15.0 x 77.0 16.5 x 87.5

Max mm 9.4 x 42.0 10.0 x 47.0 12.5 x 59.0 14.5 x 69.6 17.0 x 84.0 18.5 x 96.0

kg/km 655 840 1350 1940 2870 3770

A 38 48 66 88 120 145

5DG5 673 5DG5 890 5DG5 670 5DG5 880 5DG5 884 5DG5 888 5DG5 898

54 x 0.15 54 x 0.15 54 x 0.15 85 x 0.16 85 x 0.16 85 x 0.16 140 x 0.16

1.25 1.25 1.25 1.7 1.7 1.7 2.5

5.2 x 15.5 10.5 x 33.1 6.6 x 48.2 6.9 x 18.5 6.9 x 35.0 7.5 x 52.0 14.8 x 61.5

6.2 x 18.0 12.0 x 35.1 7.1 x 51.5 7.4 x 19.5 7.4 x 38.0 8.0 x 56.0 15.6 x 65.0

150 665 655 250 510 820 1800

16 16 16 20 20 20 28

(c) indicates individually screened cores or twisted screened pairs

152

Sales & Order Processing

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Sales & Order Processing

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153

OPTOFLEX (M)

OPTOFLEX (M)

Flexible Rubber Sheathed Fibre Optic Cable

CHEMICAL PARAMETERS Resistance to oil -

Given to DIN VDE 0473, Part 811-2-1, Para.10, EN 60811-2-1, IEC 60811-2-1

Weather resistance - Unrestricted use indoors and outdoors, resistant to ozone, UV and moisture.

ATTENUATION DATA

APPLICATION For optical signal and data transmission in open-pit mining applications, for use on material handling equipment and for fixed installation alongside conveyor belts (including mobile conveyor belts).

DESIGN The fibres are enclosed in buffering tube filled with an EFTE natural coloured compound type: 7YI1. The fibres and buffering tube are colour coded for identification of the fibre type. Core arrangement of the six buffering tubes is one layer, specially laid-up around a GFK supporting element (GFK = Glass fibre reinforced plastic). The core arrangement is covered by a special braid consisting of Kevlar threads in a longitudinal lay to increase tensile-strength covering approx. 80% of the surface. The orange outer sheath consists of a 5GM5 PCP compound.

FIBRE-OPTICS The fibre elements are available in the following constructions 50/125 Micron – Graded index fibre 62.5/125 Micron – Graded index fibre E9/125 Micron – Mono mode fibre The inner core diameter of the fibres: 50µm, 62.5µm or 9µm, Diameter over cladding: 125µm. Diameter over coating: 250µm.

Fibre Transmission data Attenuation at 850 nm Attenuation at 1310 nm Attenuation at 1550 nm Bandwidth at 850 nm Bandwidth at 1300 nm Numerical aperture Dispersion value at 1300 nm Dispersion value 1550 nm

50/125

62,5/125

E9/125 Mono mode

2.8 dB/km

3.3 dB/km

-

0.8dB/km

0.9 dB/km

0.4 dB/km

-

-

0.3 dB km

>=400 MHz

>=400 MHz

-

>1200 MHz

>600 MHz

-

0.200 +/- 0.200

0.275 +/- 0.02

0.14 +/- 0,02

-

-

1200 >1200

100 100 100

2000 2000 2000

>600 >600 >600

100 100 100

2000 2000 2000

-

100 100 100 100

2000 2000 2000 2000

Phone 131 773

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157

OPTOFLEX (F.O)

OPTOFLEX (F.O) ATTENUATION DATA

Fibre Optic Reeling and Festoon Cable

APPLICATION Flexible fibre optic cable for signal and data transmission on cranes and material handling equipment; suitable for cable handling systems, such as reels, festoon systems, cable tenders, etc. High data rates at a large bandwidth have absolute immunity to electromagnetic interference.

DESIGN The fibres are enclosed in a buffering tube filled with an EFTE natural coloured compound type: 7YI1. For identification the fibres and buffering tube are colour coded for identification of the fibre type The six buffering tubes are specially laid-up in one layer around a GFK supporting element (GFK = Glass fibre reinforced plastic). The core arrangement is covered by a special braid consisting of polyester threads covering approx. 80% of the surface. The black outer sheath consists of a 5GM5 PCP compound with a wall thickness of 2.6 mm.

FIBRE-OPTICS The fibre elements are available in the following constructions 50/125 Micron – Graded index fibre 62.5/125 Micron – Graded index fibre E9/125 Micron – Mono mode fibre The inner core diameter of the fibres: 50µm, 62.5µm or 9µm, Diameter over cladding: 125µm. Diameter over coating: 250µm.

CHEMICAL PARAMETERS Resistance to oil Given to DIN VDE 0473, Part 811-2-1 Para.10 Weather resistance - Unrestricted use indoors and outdoors, resistant to ozone, UV and moisture.

158

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Fibre Transmission data Attenuation at 850 nm Attenuation at 1310 nm Attenuation at 1550 nm Bandwidth at 850 nm Bandwidth at 1300 nm Numerical aperture Dispersion value at 1300 nm Dispersion value 1550 nm

50/125

62,5/125

E9/125 Mono mode

2.8 dB/km

3.3 dB/km

-

0.8dB/km

0.9 dB/km

0.4 dB/km

-

-

0.3 dB km

>=400 MHz

>=400 MHz

-

>1200 MHz

>600 MHz

-

0.200 +/- 0.200

0.275 +/- 0.02

0.14 +/- 0,02

-

-