ShopNotes 119 (September-October 2011)

A K C

J L

multi-wheel

O P T

Sharpening Station H

H

Materials & Hardware A B C D E F G H I J K L M N O P Q R

Back (1) 32 x 24 - 3/4 Ply. Shelf (1) 93/8 x 32 - 3/4 Ply. Sides (2) 9 x 91/2 - 3/4 Ply. Center Panel (1) 9 x 91/2 - 3/4 Ply. Drawer Fronts/Backs (4) 4 x 103/4 - 1/2 Ply. Drawer Sides (4) 4 x 8 - 1/2 Ply. 1 Drawer Bottoms (2) 7 /2 x 103/4 - 1/4 Ply. False Fronts (2) 49/16 x 121/8 - 3/4 Ply. Mounting Blocks (4) 11/2 x 31/2 - 8 Sliding Base (1) 3 x 9 - 3/4 Ply. Table (1) 31/2 x 10 - 3/4 Ply. Post (1) 21/2 x 9 - 3/4 Ply. Base Top (1) 7 x 7 - 3/4 Ply. Base Bottom (1) 7 x 8 - 3/4 Ply. Cleat Top (2) 11/2 x 91/4 - 3/4 Ply. Cleat Bottom (2) 1 x 91/4 - 3/4 Ply. Switch Mount (1) 4 x 8 - 3/4 Ply. Switch Mount Brackets (2) 21/2 x 4 - 3/4 Ply.

S T U V W

Q R

B

M

N

Access Panel (1) 93/16 x 173/8 - 3/4 Ply. 3/ xDIRECTION 1 3 Access Panel Cleats (2) GRAIN 4 9 /4 - /4 Ply. 1 Shield Holder (1) 1 x 1 /4 - 32 Shield (1) 73/4 x 32 - 1/8 Acrylic Pulley Cover 31/2 x 9 - 1/8 Acrylic

• (1) 5/8"-11 x 36" Threaded Rod • (1) Dayton 1/3-hp Motor • (1) 2"-dia. V-Belt Pulley • (1) 3"-dia. V-Belt Pulley • (4) 5/8" I.D. Mounted Bearings • (4 ft.) Twist-Lock Link Belt • (2) 5/16"-18 x 13/4" Studded Knobs • (2) Drawer Pulls • (2 pr.) 8" Drawer Slides w/Screws • (1) Power Tool Switch • (1) Power Tool Cord Set • (1) 80X x 6" x 1" Grinding Wheel

R

• (1) 120X x 6" x 1" Grinding Wheel • (1) 6" x 1" Hard Felt Wheel • (1) 6" x 1" Medium Felt Wheel • (1) 6" Shaped Felt Wheel • (16) 5/8" Washers • (16) 5/8"-11 Nuts • (8) 1/4" x 11/2" Lag Screws • (12) 1/4" Washers • (4) 1/4"-20 x 2" Carriage Bolts • (4) 1/4"-20 Hex Nuts • (24) #8 x 11/2" Fh Woodscrews • (6) #8 x 2" Fh Woodscrews • (8) #8 x 11/4" Fh Woodscrews • (10) #8 x 1" Ph Sheet Metal Screws • (8) #8 x 1" Fh Woodscrews • (2) 5/16"-18 T-Nuts • (2) 5/16" Washers

Cutting Diagram 1!/2" x 3!/2" - 72" Maple (3.5 Bd. Ft.) I

I

I

I U

30" x 30" - !/2" Baltic Birch Plywood E

E

E

E

F

F

F

F

30" x 30" - !/4" Baltic Birch Plywood

G

G

GRAIN DIRECTION

ShopNotes No. 119

NOTE: SHIELD HOLDER (U) PLANED TO 1" THICK

GRAIN DIRECTION

Page 1 of 2

©2011 August Home Publishing. All rights reserved.

Cutting Diagram 60" x 60" - #/4" Baltic Birch Plywood

S

D

C

A K C

J L

O P T

H

H

Q R

B

N

R M

GRAIN DIRECTION

Bd. Ft.) I

I U

NOTE: SHIELD HOLDER (U) PLANED TO 1" THICK

Plywood E E

30" x 30" - !/4" Baltic Birch Plywood

ShopNotes No. 119

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©2011 August Home Publishing. All rights reserved.

drop-down

Table Saw Cabinet Materials & Hardware (Cabinet Only) A B C D E F G H I J K L M N

Sides (2) 21 x 701/2 - 3/4 Ply. Top/Shelf/Bottom (3) 203/4 x 34 - 3/4 Ply. 3/ x 2 - 331/ Cleats (2) 4 2 Stiles (2) 1 x 2 - 75 Top Rail (1) 1 x 2 - 31 Rails (2) 1 x 11/2 - 31 9/ x 13/ - 96 rgh. Cove Molding (1) 16 4 3/ x 21/ - 341/ Spring Cleat (1) 4 2 2 Upper Back (1) 341/2 x 401/4 - 1/4 Ply. Lower Back (1) 341/2 x 283/4 - 1/4 Ply. Runner Bases (2) 2 x 32 - 1/4 Fiberglass Runners (2) 1 x 11/2 - 32 Platform Base (1) 303/4 x 54 - 3/4 Ply. Top Left (1) 21/2 x 54 - 3/4 Ply.

• (1 pr.) Die-Cast Hinges • (1 pr.) 20" Full-Ext. Drawer Slides w/Screws • (2) Utility Handles w/Screws • (2) Leveling Glides w/T-Nuts • (2) Folding Leg Brackets • (1) Pantry Latch • (2) Rubber-Core Extension Springs • (1) 4" Barrel Bolt • (1) 3" Hook & Eye • (4) 5⁄16"-18 x 2" Eye Bolts • (4) 1/4"-20 x 1" Socket-Head Cap Screw • (4) 1/4" Flat Washers • (4) 1/4"-20 Lock Nuts • (1) 1/2"-Dia. x 6" Steel Rod

ShopNotes No. 119

O Top Center (1) 201/4 x 54 - 3/4 Ply. P Top Right (1) 5 x 54 - 3/4 Ply. Q Pivot Blocks (2) 1 x 21/2 - 21/2 R Side Cleats (2) 1 x 21/2 - 201/4 S Pivot Mounts (2) 11/4 x 3 - 5 1 T Stop Bases (2) 1 /4 x 3 - 51/2 1 U Stops (2) 1 /4 x 3 - 3/4 Ply. V Legs (2) 1 x 11/2 - 19 W Stretchers (2) 1 x 21/2 - 29 X Door Stiles (2) 1 x 4 - 543/4 Y Door Rails (4) 1 x 4 - 233/4 Z Large Door Panel (1) 233/4 x 233/4 - 1/4 Ply. AA Small Door Panels (2) 233/4 x 9 - 1/4 Ply. 1/ x 13/ - 3 BB Door Stop (1) 2 4

1/ x 10 - 291/ CC Drawer Front/Back (2) 2 2 1/ x 10 - 20 DD Drawer Sides (2) 2 EE Drawer Bottom (1) 191/2 x 291/2 - 1/2 Ply. FF Drawer Stiles (2) 1 x 4 - 101/4 GG Drawer Rails (2) 1 x 4 - 233/4 HH Drawer Panel (1) 233/4 x 31/4 - 1/4 Ply. II Fillers (2) 11/4 x 21/2 - 203/4

• (1) 5⁄16"-18 x 31⁄2" Hex Bolt • (2) 5⁄16" Flat Washers • (2) 5⁄16"-18 Lock Nuts • (2) 5⁄16"-18 T-Nuts • (4) 5⁄16"-18 T-Nuts w/o Prongs • (20) #8 x 3/4" Fh Woodscrews • (8) #8 x 1" Fh Woodscrews • (12) #8 x 11⁄2" Fh Woodscrews • (24) #8 x 3/4" Fh Woodscrews • (12) #10 x 3/4" Fh Woodscrews • (16) 11⁄4" Pocket Screws • (8) #8 x 13/4" Fh Woodscrews • (4) 1⁄2" Flat Washers • (24) 1" Brads

Page 1 of 4

©2011 August Home Publishing. All rights reserved.

1!/4" x 4" - 72" Poplar (3.0 Bd. Ft.) S

S

II

T

T

#/4" x 5" - 72" Poplar (2.5 Bd. Ft.) C C

II

H

Cutting Diagram (Cabinet Only)

!/2" x 10!/4" - 60" Hard Maple (TWO BOARDS @ 4.3 Sq. Ft. EACH) CC 1!/4" x 4" - 72" Poplar (3.0 Bd. Ft.) S

II

T

T

S

1" x 5!/2" - 84" Hard Maple (4.0 Bd. Ft.)

DD

W W

II

BB 1" x 9" - 72" Poplar (5.6 Bd. Ft.) !/2" x 10!/4" - 60" Hard Maple (TWO BOARDS @ 4.3 Sq. Ft. EACH) Q X Q CC DD X 1" x 8" - 96" Poplar (6.7 Bd. Ft.) 1" x 9" - 72" Poplar (5.6 Bd. Ft.) X

F

#/4" x 5" - 72" Poplar (2.5 Bd. Ft.) L C C

V H

1" x 5!/2" - 84" Hard Maple (4.0 Bd. Ft.) W W

L

V

BB D

R R

Q Q

E

X 1" x 9" - 96" Poplar (7.5 Bd. Ft.) 1" x 8"Y- 96" Poplar (6.7 Bd. Ft.) Y GG

Y

Y D

GG F

R R

FF

FF E

1" x 9" - 96" Poplar (7.5 Bd. Ft.) Y

Y

GG

GG

Y

Y FF

48" x 96" - #/4" Birch Plywood

FF

48" x 96" - !/4" Birch Plywood

A

Z I

48" x 96" - #/4" Birch Plywood

J

48" x 96" - !/4" Birch Plywood AA

A A

AA I

48" x 96" - #/4" Birch Plywood

J

HH

60" x 60" - #/4" Baltic Birch Plywood A

AA U

AA

B

B

HH

M 48" x 96" - #/4" Birch Plywood

Z

60" xGRAIN 60" - #/ 4" Baltic Birch Plywood DIRECTION U

B B

B O

M

GRAIN DIRECTION 48" x 48" - !/4" Birch Plywood B

P N

EE

O

ALSO NEEDED: (/16" x 1#/4" - 96" Rgh. COVE MOLDING (2) 2" x 32" - !/4" Fiberglass

48" x 48" - !/4" Birch Plywood EE

N

EE GRAIN DIRECTION

P

ALSO NEEDED: (/16" x 1#/4" - 96" Rgh. COVE MOLDING (2) 2" x 32" - !/4" Fiberglass

EE

ShopNotes No. 119 GRAIN DIRECTION

Page 2 of 4

©2011 August Home Publishing. All rights reserved.

ALSO NEEDED: (/16" x 1#/4" - 84" Rgh. COVE MOLDING

Materials & Hardware (Workbench Only) A B C D E

Rear Arms (2) Top Arms (2) Bracket Braces (2) Wall Cleat (1) Benchtop (1)

9/ 16

F Edging (1) G Vise Spacer (1)

2 x 3 -21 2 x 3 -20 2 x 211/4 - 45⁄8 1 x 11/2 - 45 217/16 x 587/8 - 11/2 Ply.

• (4) 5⁄16 " x 21/2" Lag Screws • (4) 5⁄16 " x 5" Lag Screws • (2) 5⁄16 "-18 x 3" Hex Bolts • (2) 5⁄16 "-18 Lock Nuts • (12) 5⁄16 " Flat Washers • (2) #10 x 11/2" Fh Woodscrews

x 11/2 - 108 rgh. 1 3/ x 5 - 10 16

• (1) Face Vise w/Handle • (12) #10 x 3" Fh Woodscrews

Cutting Diagram (Workbench Only) 1" x 8!/2" - 96" Poplar (7.1 Bd. Ft.) A

B

B

G

A

A

A

B

B F

D

NOTE: VISE SPACER (G) PLANED TO FIT VISE

1" x 8" - 96" Poplar (6.7 Bd. Ft.) C

C

C

C

F

60" x 60" - #/4" Baltic Birch Plywood

E

E

GRAIN DIRECTION

x 5" - 96" Poplar (3.3 Bd. Ft.) F

F

G

H

G

I

I

M

M

M

N

N

N

A

A

J

P

x 6" - 72" Poplar (3.0 Bd. Ft.)

- 96" - #/4" Birch Plywood

J

K

M N

ShopNotes No. 119

Page 3 of 4 C

24" x 24" - !/4" Birch Plywood

©2011 August Home Publishing. All rights reserved. O

O

Materials & Hardware (Upper Cabinet Only) E

A B C D E F G H

111/4 x 16 - 3/4 Ply. I Inner Stiles (2) J Bottom Rails (2) x 151/2 - 3/4 Ply. 111/4 x 59 - 3/4 Ply. K Shelf Rail (1) L Cove Molding (1) 111/4 x 20 - 3/4 Ply. M Door Stiles (4) 111/4 x 181/2 - 3/4 Ply. DIRECTION 3/ x 2 - 191/ GRAIN N Door Rails (4) 4 2 3/ x 13/ - 16 O Door Panels (2) 4 4 3/ x 2 - 561/ P Door Stops (2) 4 2

Sides (2) Partitions (2) Top (1) Bottoms (2) Shelf (1) Wall Cleats (2) Outer Stiles (2) Top Rail (1)

3/ x 13/ - 14 4 4 3/ x 11/ - 171/ 4 2 2 3/ x 21/ - 18 4 2 1/ x 13/ - 84 rgh. 2 4 3/ x 23/ - 121/ 4 4 4 3/ x 23/ - 121/ 4 4 2 121/2 x 71/2 - 1/4 Ply. 1/ x 11/ - 21/ 2 2 2

111/4

• (2 pr.) Hinges • (2) Pantry Latches • (28) 11/4" Pocket Screws • (16) 1" Brads

Cutting Diagram (Upper Cabinet Only) #/4" x 5" - 96" Poplar (3.3 Bd. Ft.) F

F

G

H

G

I

I

M

M

M

N

N

N

K

M N

48" - 96" - #/4" Birch Plywood

B

24" x 24" - !/4" Birch Plywood

A

B

J

P

#/4" x 6" - 72" Poplar (3.0 Bd. Ft.)

A

J

C

D

O

D

E

O

GRAIN DIRECTION

ALSO NEEDED: (/16" x 1#/4" - 84" Rgh. COVE MOLDING

ShopNotes No. 119

Page 4 of 4

©2011 August Home Publishing. All rights reserved.