Service Tool Manual

Service Tool Manual

Stanadyne Corporation 92 Deerfield Road, Windsor, CT 06095, U.S.A. 99929

Tel: (860) 525-0821; Fax: (860) 683-4581 9-01

 Forward  All Service tools are listed in numerical order in this catalog. Reference Stanadyne Service Policies and Procedures Manual and Parts Bulletin 41 for listings of Service Equipment Kits and their contents. Stanadyne service tools are available separately or in the following kits:

P/N

Description

16494

Injector Service Tool Kit. Contained in Service Tool Kits 18951 and 30612.

18951

Complete service tool kit containing all special service tools for servicing Stanadyne products. Is included in Domestic Service Equipment Kit P/N 20466 and Overseas Service equipment Kit P/N 20467. (Reference Parts Bulletin 41)

30612

Service tool kit containing special service tools for DB/DB2/DB4 agricultural and industrial applications only. Does not include DB2 automotive or DS pump service tools. Is contained in Overseas Starter Kit P/N 31053

31336

Tool Kit containing special hand tools for servicing DS pumps. Is included in the 31335 DS Service Tool Kit that is part of the 20466 Domestic Service Equipment Kit.

Service Tools Illustration

Part Number

Description

Used On

Included in Kit P/N's

13211

Orifice Plug

Test Bench Inlet Fuel Plumbing

Sold Separately

13301

Pressure Regulator Sleeve Extractor

All Pump Types

18953 30612

13336

5/32" Hex Screwdriver

All Pump Types

18951 30612

13337

Small, Squeeze-to-Open Snap Ring Pliers

All Pump Types

18951 30612

13364

Seal Press Pliers

All Pump Types

20466, 20467, 31053

D, DB,DC, DB2 Pumps

18951 30612

Advance Test Window 13366

Assembly Includes Serviceable Components: 13367 Gasket 20962 Screws (2)

13369

Drive Shaft Seal Assembly Tool

2 Plunger Pumps (Except DB2 Automotive)

18951 30612

13371

Drive Shaft Seal Compressor

2 Plunger Pumps

18951 30612

13375

Rotor Retaining Ring Installation Tool

DB, DC Pumps

18951 30612

13379

Linkage Hook Wrench (used with kit 23093)

All D series Pumps (Except DS)

18951 30612

13390

Ballcheck Assembly Tool

B, D, DB Pumps

Sold Separately

14490

Automatic Advance Plug Wrench

All D series Pumps (Except DS)

18951 30612

15386

Adhesive Kit (Armstrong A-12 Epoxy)

All Products

18951 30612

1

Service Tools Illustration

Part Number

Description

Used On

Included in Kit P/N's

All Products

30612

DB, DC, DM, DB2, DB4 Pumps

18951 30612

Hex Key Wrench Set 15768

(Contains) 13308 (1/16") 13310 (5/64") 13312 (3/32") 13314 (1/8") 13316 (5/32") 13318 (7/32")

13320 (5/16") 13322 (3/16") 13324 (1/4") 15233 (7/64") 15234 (9/64")

16199

Advance Piston Ring Compressor

16313

Governor Weight Retainer or Rotor C, CB, and D Series Support Pumps (Except DS)

18951 30612

16314

Pilot Tube Mandrel (ref. SB 171B & 171R4) (also used with 16313)

D, DB, DC, DB2, DB4 Pumps

18951 30612

16315

Pilot Tube Installation Spacer (used with 16314)

D, DB, DC, DB2, DB4 Pumps

18951 30612

16336

1/8" Hex Driver

All Products

18951 30612

16349

Small, Squeeze-to-Close Snap Ring Pliers

DB, DC, DM, DB2 Pumps

18951 30612

16476

Nozzle Sac Hole Drill (For nozzles with .042" dia. sac)

Injection Nozzles

16494

16477

Carbon Seal Installation Tool

Pencil Nozzles

16494

16481

Nozzle Valve Retraction and Lapping Tool

Pencil Nozzles

16494

16483

Pin Vise (cleaning wires)

Injection Nozzles

16494

16484

Cleaning Wires (Package of 5) (.19mm/.008" )

Injection Nozzles

16494

2

Service Tools Illustration

Part Number

Description

Used On

Included in Kit P/N's

16485

Cleaning Wires (Package of 5) (.24mm/.010")

Injection Nozzles

16494

16486

Cleaning Wire (Package of 5) (.27mm/.011")

Injection Nozzles

16494

16487

Loupe

All Products

16494

16488

Cleaning Brush

Injection Nozzles

16494

16489

Lapping Compound

Injection Nozzles

16494

16490

Honing Stone

Injection Nozzles

16494

16492

Pencil Nozzle Inlet Adapter

Pencil Nozzles

16494

16494

Pencil Nozzle Service Tool Kit

Pencil Nozzles

18951 30612

16500

Cleaning Wires (Package of 5) (.30mm/.012")

Injection Nozzles

16494

16544

Cleaning Pad

Injection Nozzles

16494

16647

Ball Check Rotor Test Fitting

C, CB, DB Pumps

Sold Separately

16692

Ball Check Seat Stone (Regrind)

C, CB, DB Pumps

Sold Separately

16693

Ball Check Seat Stone (Polish)

C, CB, DB Pumps

Sold Separately

3

Service Tools Illustration

Part Number

Description

Used On

Included in Kit P/N's

16792

Cleaning Wires (Package of 5) (.32mm/.013")

Injection Nozzles

16494

16793

Cleaning Wires (Package of 5) (.35mm/.014")

Injection Nozzles

16494

16812

Cleaning Wires (Package of 5) (.22mm/.009")

Injection Nozzles

16494

17180

Advance Test Window

C, CB Pumps

Sold Separately

17357

Pump Holding Fixture

C, CB Pumps

Sold Separately

17359

Roller-to-Roller Setting Tool

C Pumps

Sold Separately

17450

Metering Valve Setting Gage Wire (.020")

C, CB Pumps

Sold Separately

17575

Housing Pressure Test Fitting

C, CB, and D Series Pumps (Except DS)

18951 30612

17712

Tip Seat Scraper

Injection Nozzles

16494

17787

(Also used as a housing support tool during throttle shaft bushing replacement)

Pencil Nozzles and D Series Pumps

16494

17984

Transfer Pump End Cap Wrench

C, CB Pumps

Sold Separately

18026

Drift Pin

C, CB Pumps

Sold Separately

18031

Aneroid Retaining Nut Wrench

D Series Pumps

18951 30612

Nozzle Holding Fixture

4

Service Tools Illustration

Part Number

Description

18103

Metering Valve Setting Gage Wire (.037")

18161

Used On

Included in Kit P/N's

C Pumps

Sold Separately

Head Relief Valve Seat Stone (Regrind)

DB Pumps

18951 30612

18162

Head Relief Valve Seat Stone (Polish)

DB Pumps

18951 30612

18264

Vent Wire Extractor

DB, DC, and DM Pumps

18951 30612

18314

Metering Valve Setting Gage

CB Pumps

Sold Separately

18328

Drive Shaft Seal Expander

C, CB Pumps

Sold Separately

18330

Rotor Retaining Ring Installation Tool

C, CB, DB2 and DB4 Pumps

18951 30612

18332

Drive Shaft Bearing Tool (or P/N 20920)

C, CB Pumps

Sold Separately

18338

Throttle Shaft Seal Installation Tube

All Pump Types (Except DS)

18951 30612

D Series Pumps

18951 30612

Throttle Shaft Bushing Replacement Kit 18411

Includes Serviceable Components: 15383 Bushing Guide 15384 Washer(2) 15385 3/8"-24 Nuts(2) 17777 Rod 17787 Support 22136 Adhesive (Ref. S.B. 173R1)

18683

Electric Shutoff Tool (Also used as an end cap gauge)

C, CB Pumps

Sold Separately

18714

D.V. Stop Seat Refinishing Tool (0.200 inch[5.058mm] dia. Valves)

C, CB, DB, DC, DM2, and DB2 Pumps

18951 30612

5

Service Tools Illustration

Part Number

Description

Used On

Included in Kit P/N's

C, CB Pumps

Sold Separately

Pencil Nozzles

16494

Cleaning Wires (Package of 5) (.68mm/.029")

Injection Nozzles

16494

19553

Nozzle Inlet Adapter

Caterpillar Pencil Nozzles

16494

19918

Advance Test Window Assy. Includes Serviceable Components:

DM, DB Pumps

18951 30612

DM Pumps

18951 30612

DB, DM, and DB2 Pumps

18951 30612

DB, DC, DM, and DB2 Pumps

18951 30612

DM, DB2 Pumps

18951 30612

DM Pumps

18951 30612

D, DB, DC, DM, and DB2 Pumps

18951 30612

18955

Housing Pressure Test Fitting

18958

Nozzle Locknut Adapter

18960

13367 Gasket 20962 Screws (2)

Hub Holding Fixture Assembly 19930

Includes Serviceable Components: 13513: 5/16"-18x5/8" Socket Head Cap Screws (2) 19929: 3/8"-16x5/8" Socket Head Cap Screws (2)

Pump Holding Fixture Assembly (3.36" Pilot Dia.) 19965

Includes Serviceable Components: 10498 Washers(3) 13382 Washers(3) 13396 5/16"-18x11/4 “ Socket Head Cap Screws(3)

Roller-to-Roller Dimension Setting Fixture 19969

19971

20012

Includes Serviceable Components: 16094 Dial Indicator 16099 1/4-20x3/8" Screw (2) 19966 Rotor Sleeve 19967 Indicator Bracket

Inlet Connector (1/2"-20) Includes Serviceable Components: 19970 O-ring seal

Transfer Pump Pressure Tap Assembly Pump Holding Fixture Assembly

20029

Includes Serviceable Components: 10498 Washers (2) 13382 5/16"-18 Nuts (2) 19932 5/16"-18x11/2 “ Socket Head Cap Screws(2)

6

Service Tools Illustration

Part Number

Description

Used On

Included in Kit P/N's

20043

Large, Squeeze-to-Close Snap Ring Pliers

DM and DB4 Pumps

18951 30612

20044

Large, Squeeze-to-Open Snap Ring Pliers

DM Pumps

18951 30612

20147

Nozzle Valve Retractor and Lapping Tool

Pencil Nozzles

16494

20268

Drive Shaft Seal Installation Tool

DM Pumps

18951 30612

20334

Hydraulic Head Plug Assy. Tool (Ref. S.B. 296)

DM Pumps

Sold Separately

20395 20400

DM, DB4 Timing Line Locator

20401

DC (Spline Drive)

18951 30612

DB, DB2 Pump Holding Fixture Assembly (3.755" Pilot Dia.)

20545

Includes Serviceable Components: 10498 Washers(3) 13382 5/16"-18 Nuts(3) 13396 5/16"-18x11/4“ Socket Head Screws(3)

DM Pumps

18951 30612

DM, DB2, DB4 Pumps

18951 30612

DM

18951 30612

DM Pumps

Sold Separately

20548

Transfer Pump End Cap Socket (3/4")

20550

Drive Hub

20554

Loctite 242 (50cc Bottle)

20605

Pressure Adjusting Wrench

Pencil Nozzles

16494

20992

Shut Off Cam Remover

DB, DB2 Pumps

18951 30612

7

Service Tools Illustration

Part Number 21178

Description Cam Screw Bushing (Ref. 24992)

Used On

Included in Kit P/N's

DB, DB2 Pumps

18951 30612

D, DB, DC Pumps

18951 30612

Injection Nozzles

16494

DB2, DM, DB4 Pumps

18951 30612

Advance Indicator Assy

21733

Includes Serviceable Components: 13367 Gasket 17795 O-ring 21735 Plug (includes Seal 27607) 21736 Indicator Plate 21737 Scale (degrees) 21738 Scale (numbers) 21739 Pointer & Spring Seat Assembly 21742 Locknuts (2) 21743 Set Screws (2) 21745 Base 21746 Damper Sleeve 21747 Indicator Seal 21749 Spring Seat 21750 Spring 21751 Hex Head Screws (2) 22035 Straight Thread Connector 23702 Hex Head Screws (2)

21825

Cleaning Wires (Pkg. of 5) (.040mm/.016")

21900

Transfer Pump Pressure Tap

21914

Throttle Lever Gage

DB2 Automotive GM 4.3L/5.7L

Sold Separately

21915

Loctite 290 (10cc bottle)

DB2 Automotive

18951

22089

Throttle Lever Protractor

DB2 Automotive

18951

22204

Assembly Lubricant

All Products

18951 30612

22727

Drive Shaft Seal Assembly Tool

DB2 Automotive

18951

22736

Square Drive Hex Bit (5/16")

DB2, DM Pumps

18951 30612

8

Service Tools Illustration

Part Number

Description

22803

Pilot Tube Installation Spacer

22939

Torx Bit Socket Assembly

22998

Pump Holding Fixture Includes Serviceable Components: 10498 Washers(3) 13382 5/16"-18 Nuts(3) 13396 5/16"-18x1 1/4“ Screws ( 3)

23042

Sealing Lacquer (Red)

23093

Includes: 23079 Gage 23080 Gage

Used On DB2 Pumps

Sold Separately

DB2 Automotive

18951 30612

DB2 Pumps

18951 30612

D Series Pumps

18951 30612

D Series Pumps

18951 30612

DM, DB2, and DB4 Pumps

Sold Separately

DB2, DB4 Pumps

18951 30612

Injection Nozzles

16494

DB2 Automotive GM 6.2/6.5L

18951

GM 6.2/6.5L DB2 Pumps

18951

Linkage Gap Gage Kit

23372

Speed/Light Load Advance Adjusting Tool Includes Serviceable Components: 11588 O-ring 23195 O-ring

Included in Kit P/N's

Pump Holding Fixture Assy. 23615

23631

Includes Serviceable Components: 10498 Washers(3) 13382 5/16"-18 Nuts(3) 13396 5/16"-18 x 11/4“

Nozzle Sac Hole Drill (for nozzles with .0394" sac) (package of 2) Air Timing Fixture

23715

23716

Includes Serviceable Components: 16764 Washer(2) 21560 1/4-20x7/8" Socket Head Cap Screws (2) 21907 8-32x3/8" Set Screw 21958 Scribe Spring 21960 Scribe 21962 Optical Gage 23711 Drive Shaft Adapter 23712 Scribe Body 23713 Scribe Retaining Plate 23714 Fixture Locking Screw 23729 8-32x3/8" Flat Head Screws(4)

Throttle Lever Gage

9

Service Tools Illustration

Part Number

Description

Used On

Included in Kit P/N's

DB2, DB4, DM Pumps

18951 30612

Advance Indicator Assembly

23745

Includes Serviceable Components: 13367 Gasket 17795 O-ring 21735 Plug (includes Seal 27607) 21736 Indicator Plate 21737 Scale (degrees) 21738 Scale (numbers) 21739 Pointer & Spring Seat Assembly 21742 Locknuts (2) 21743 Set Screws (2) 21746 Damper Sleeve 21747 Indicator Seal 21749 Spring Seat 21750 Spring 21751 Hex Head Screws (2) 22035 Straight Thread Connector 22831 Gasket 23702 Hex Head Screws (2) 23710 Base

23805

Bearing Installation Tool

DB2 Automotive

18951

24135

Throttle Lever Gage

DB2 Automotive Navistar 6.9/7.3L

18951

24146

Min-Max Governor Adjusting Wrench (11/32")

DB2 Pumps

18951

24148

Retaining Ring Applicator (Rocker Lever Pivot Pin)

DB2 Automotive

18951

24150

D. V. Stop Seat Stone (for .225" [5.72mm] diameter valve)

DB2 Automotive

18951

DB2 Automotive Navistar 6.9/7.3L

18951

DB2 Automotive Navistar 6.9/7.3L

18951

24203

Pump Holding Fixture Assembly Includes Serviceable Components: 10498 Washers (3) 13382 5/16"-18 Nuts (3) 19932 5/16"-18x11/2“ Screws(3)

Air Timing Fixture

24205

Includes Serviceable Components: 12349 8-32x3/8" Cap Screws (4) 16764 Washer(4) 21906 1/4"-20x1/2" Cap Screws (4) 21907 8-32x3/8" Set Screw 21956 Pointer 21962 Optical Gage 21963 Scribe Body 23737 8-32x1/2" Flat Head Screws(4) 23738 Scribe Retaining Plate 23742 Fixture Lock Screw and Plate 24204 Fixture Hub Adapter 24340 Scribe

10

Service Tools Illustration

Part Number

Description Transparent Governor Cover

Used On

Included in Kit P/N's

24342

(with 7/16'-20 Return Line Connector Threads)

DB2, DM, DB4 Pumps

18951 30612

24374

Nozzle Locknut Adapter

Pencil Nozzles

16494

24832

Delivery Valve Stop Seat Stone Guide

C, CB, DB, DC, DB2, DM, and DB4 Pumps

18951 30612

24992

Cam Advance Screw Bit (Ref. 21178)

D, DB, and DB2 Pumps

18951 30612

All D series Pumps (Except DS)

Sold Separately

Transfer Pressure Adj. Tool Kit (Ref. P.B. 138) Includes Serviceable Components:

26079

26074 26076 26077 26098 26420 26422 26423 29423

Inlet Adapter (14mmx1.5) Inlet Adaptor (1/2"-20) Inlet Adaptor (7/16"-24) Inlet Adaptor (1/2"-18) Retaining Ring Adjusting Shaft Rollpin Inlet Adaptor (12mm x 1.5)

26081

Delivery Valve Extractor

DB, DC, DB2, DB4, and DM Pumps

18951 30612

26528

Electric Shutoff Solenoid Installation Tool

DB2, DB4 and DM Pumps

18951 30612

26840

Drive Shaft Bearing Puller

DB2 Automotive

18951

26994

Guide Stud Cap Installation Tool (Reference S.B. 365A)

DB2 Automotive

18951

27178

Metering Valve Sensor Adjusting Tool

DB2 Pumps (4.3 & 5.7L)

Sold Separately

DB2, DM, DB4 Pumps

Sold Separately

Advance Bore Reamer Kit (Ref. S.B.393) Includes Serviceable Components: 27210

27173 Oversize Reamer .002" 27208 1/2 “Reamer Drive Socket 27215 Flexible Abrasive Stick 27209 Reaming Lubricant, 8 oz. 27987 Oversize Reamer .008" 28458 Oversize Reamer .005

11

Service Tools Illustration

Part Number

Description

Used On

Nozzle Puller Kit:

Included in Kit P/N's

Pencil Nozzles

Sold Separately

Advance Plug Socket (5/8")

DM, DB4 Pumps

18951 30612

27761

Advance Plug Socket (7/8")

DM Pumps

18951 30612

27821

Electrical Connector Terminal Remover

DB2 Pumps

Sold Separately

27980

Min-Max Governor Adjusting Weight (Ref. Pub. 99194)

DB2 Pumps

18951

27985

End Plate Sleeve Bushing Installation Tool

DB, DC and DS Pumps

18951 30612

28017

Compression Seal push-on Tool (Reference S.B. 425)

Pencil Nozzle (Slim Tip)

16494

DB4, DS Pumps

18951 30612

Pencil Nozzle (Slim Tip)

16494

27648

Contains Serviceable Component: 35145 Puller Adaptor for PN2 & RSN Pencil Nozzles

27760

28311

Drive Shaft Bearing Puller (Ref. S.B. 438) Includes Serviceable Component: 32130 Forcing Screw

28421

Mini Sac Tip Scraper

28561

Timing Fixture Hub and Pointer Kit (Ref. S.B. 435 & 445)

DM4 John Deere 9400 Combine

Sold Separately

29148

Pressure Adjusting Screw Locknut Wrench

PN2 Nozzles

18951 30612 35100

29149

Pressure Adjusting Screw Tool

PN2 Nozzles

18951 30612 35100

29164

Pilot Tube Spacer (Ref. S.B. 171B)

Navistar 6.9 & 7.3L

Sold Separately

12

Service Tools Illustration

Part Number

Description

Used On

Included in Kit P/N's

Conventional Injector Service Kit

29617

29669

29711

Includes Serviceable Components: 29625 15mm Crowsfoot Wrench 29626 3/4" Crowsfoot Wrench 29619 Adapter Plate 29620 Adapter Plate 29621 Adapter Plate 29622 Adapter Plate 29623 Adapter Plate 29624 Adapter Plate 32933 Nozzle Clamping Screw (Ref. Conventional Injector Service Manual #99118)

17, 17/21, 21mm Hole type and Pintle Type

Pilot Tube Installation Spacer (Ref. S.B. 171B)

GM 6.5L

Injectors

DB4 Pumps Timing Fixture Hub and Pointer Kit John Deere, Perkins, and VM Applications

Calibrating Injector 29724

Contains 0.5mm Orifice Plate NOP: 207 bar (3,000 p.s.i.) (Reference P.B. 184)

29725

Contains 0.6mm Orifice Plate NOP: 207 bar (3,000 p.s.i.) (Reference P.B. 184)

29725

Contains 0.5mm Orifice Plate NOP: 117 bar (1,700 p.s.i..) (Reference P.B. 184)

30465

Assembly Grease (1.75 ounce tube)

30836

Hub Adapter Assembly (Ref. 24205)

30847

Advance Seal Installation Tool

30848

30851

Sold Separately

18951 30612

All D Series Pumps

Sold Separately

All D Series Pumps

Sold Separately

Calibrating Injector

Calibrating Injector

18951 30612

DB2, DS Automotive Sold Pumps Separately

All Products

18951 30612

DB2 Automotive GM 4.3 & 5.7L

Sold Separately

DB2 Automotive, DS

31336

Roll Pin Installation Tool

DS Pumps

31336

Encoder Sensor Adjusting Tool

DS Pumps

31335

13

Service Tools Illustration

Part Number

Description

Used On

Included in Kit P/N's

30853

Armature Cover Spanner Wrench

DS Pumps

31336

30854

Head and Rotor Installation Tool

DS Pumps

31336

30855

Transfer Pump Assembly Fixture

DS Pumps

31336

30857

Drive Shaft Installation Tool

DS Pumps

31336

30858

PMD Cal. Resistor Tool

DS Pumps

31336

30925

Eight Tooth Wheel

DS Pumps

31335

30929

Hub Locking Nut Removal Bracket

DS Pumps

31336

31203

Drive Shaft Holding Fixture

DS Pumps

31336

DS Pumps

31336

DS Pumps

31336

DS Pumps

31336

Poppet Valve Gap Setting Tool 31204

31206

Includes Serviceable Components: 30852 Solenoid Gap Setting Tool 31205 Dial Indicator Assy. DS Pump 7/16-20x3/4" Hex Head Screws (2) 1/4-20x3/8" Thumb Screw (1) 7/16" Flat Washers (2)

Roll Pin Removal Tool

Torx Bit Socket Kit

31207

Includes Serviceable Components: 31208 T-8 Torx Bit Socket 31209 T-10 Torx Bit Socket 31210 T-15 Torx Bit Socket 31211 T-25 Torx Bit Socket 31212 T-27 Torx Bit Socket 31213 T-40 Torx Bit Socket 31214 1/4" Socket Driver 32070 T8 Torx Bit w/o Socket 32071 T10 Torx Bit w/o Socket 32072 T15 Torx Bit w/o Socket 32073 T25 Torx Bit w/o Socket 32074 T27 Torx Bit w/o Socket 32075 T40 Torx Bit w/o Socket

14

Service Tools Illustration

Part Number

Description

Used On

Included in Kit P/N's

31215

Head Locking/Locating Screw Seal Installation Tool

DS Pumps

31336

31216

Parts Tray (2)

DS Pumps

31336

DM, DS Pumps

31335 30612

DS Pumps

31335

DS Pump

31335

DS Pumps

31335

DS Pumps

31335

Drive Shaft Hub Removal Tool

31273

Includes Serviceable Components 19926 3/8"-16x1.5" Socket Head Screw (3) 19932 5/16"-18x1.5"Socket Head Screw (2) 31274 1/2"-20x1.5" Bolt (1) 31275 M8x1.25x35mm Socket Head Screw (3)

Hall Effect Sensor Kit

31276

31282

Includes Serviceable Components: 31277 Hall Effect Sensor 32504 Adjusting Screw 1/4"-20x1" Bolt (1) 1/4"-20x1/2" Bolt(1) 1/4"-20 Nut (2) 1/4" Flat Washer (2) 1/4" Lock Washer (2)

Diagnostic Applications Cartridge (DS Authorized Service Agencies only) Transfer Pump Pressure Adjusting Tool

31367

Includes Serviceable Components 32886 Adjusting Shaft 32887 Inlet Adapter 26421 O-ring 27610 (3) O-rings 26423 Roll Pin

Electronic Control Package Includes

31702

Serviceable Components: 31283 Portable Stand 31415 Printer Cable 31416 Printer Cover 33192 Pump Control Module 33298 DS-1 Monitor 33299 DS-1 Interface Cable 33311 PCM Interface Cable 33337 Printer

32505

Regulator Bushing Venting Mandrel

DS Pumps

31336

32957

Drive Shaft Seal Protection Tube

DB4 Pumps

18951 30612

15

Service Tools Illustration

Part Number

Description

Used On

Included in Kit P/N's

DB2, DB4, DS Pumps

18951 30612

Perkins

18951 30612

Tamper Resistant Torx Drivers 33035

Includes Serviceable Components: 33036 15 IPR Torx Bit 33037 25 IPR Torx Bit 33038 40 IPR Torx Bit

Pump Holding Fixture and Hub Puller 33153

Includes Serviceable Components: 33163 Pin M8x1.25x45mm Cap Screw (2) M8x1.25x20mm Cap Screw (2) 5/16-18x1" Bolt (3) 5/16 Plain Washers (3)

33195

Fuel Limiter Wrench

DB2, DB4 Pumps

18951 30612

33196

LLA Adjusting Tool

DB2, DB4 Pumps

18951 30612

33421

Drive Shaft Seal/Bearing Installation Tool

DB4, DS Pumps

18951 30612

33497

Transfer Pump Pressure Tap Kit

DS Pumps

31335

33991

Torque Screw Locknut Wrench

DB2, DB4 Pumps

18951 30612

34004

Spring Chamber Cap Wrench

Pencil Nozzles (PN2/RSN types)

18951 30612

34152

Idle Adjustment Locknut Wrench

DB2, DB4 Pumps

18951 30612

DB2, DB4 Pumps

18951 30612

DS Pumps

Sold Separately

Speed/Light Load Adjusting Tool 34593

Includes Serviceable Components: 27601 O-Ring Seal 30911 O-Ring Seal 35333 Replacement Tip and Pin Kit

DS Field Service Instrument (FSI) 35043

Includes Serviceable Components: 35041 FSI Monitor 35042 Test Bench Cable 35044 Engine Cable

16

Service Tools Illustration

Part Number

Description

35145

Nozzle puller Adapter

35159

Connector Kit

70087

.063" x 25" (1.6mm x 635mm) Pump Line Nut thread Size: M12 x 1.5

70262

.098" x 25" (2.5mm x 635mm) Pump Line Nut thread Size: M14 x 1.5

70327

.055" x 25" (1.4mm x 635mm) Pump Line Nut thread Size: M12 x 1.5

High Pressure Calibration Pipes

High Pressure Calibration Pipes

High Pressure Calibration Pipes

Pilot Ring (46mm) 7244-26D Reference S.B. 480

Used On Pencil Nozzles

Sold Separately

DB2, DB4 Pumps

Sold Separately

DB2, DB4 Pumps

20467 30612

DS Pumps

31335

DB2, DB4 Pumps

20467 30612

DB2 Pumps

Only available from Hartridge

DB2, DB4, DM Pumps

Only available from Hartridge

DB2, DB4, DM Pumps

Only available from Hartridge

DB2 Pumps

Only available from Hartridge

DB2, DB4, DM Pumps

Only available from Hartridge

Note: Available from Hartridge

Pilot Ring (50mm) 7244-26E Reference S.B. 480 Note: Available from Hartridge

7244-27

7244-28

7244-30

Basic Air Timing Fixture Reference S.B. 480 Note: Available from Hartridge

Insert for Headed Drive Shaft Reference S.B. 480 Note: Available from Hartridge

Insert for Tapered Drive Shaft Reference S.B. 480 Note: Available from Hartridge

17

Included in Kit P/N's